FORM A-1

PARENT COMPANY INFORMATIONI. Parent Company / Legal Corporate Owner Information 1. Legal Parent Company / Legal Corporate Name Owens Corning Insulating Systems, LLC 2. Address One Owens Corning Parkway 3. City Toledo 4. State Ohio 5. Zip Code 43659 6. County Lucas 7. Size of Company (approximate number of employees including all subsidiaries, branches, and related establishments owned):

16,280
FORM A-2

FACILITY INFORMATIONII. Facility Information Facility Name Owens Corning Insulating Systems, LLC Facility Address Street 400 Case Avenue City Newark State Ohio Zip Code 43055 County Licking Facility Coordinates Latitude (decimal degrees, six decimal places) 40.067244 Longitude (decimal degrees, six decimal places) 82.401303 Specific location represented (e.g., front door of main building, centroid of property, etc.)

Centroid of Property

 Number of employees attached to the wool fiberglass manufacturing 

facility:

769

 Design capacity of the plant (tons/yr) Type(s) of process(es) (rotary spin, flame attenuation) at this plant Rotary spin, fiber carding and collection Operation schedule hrs/day 24 days/yr 365 Identify what state and local air pollution rules and regulations, including permit requirements, your plant is subject to. (Please provide copies of permit(s) and permit IDs)

Applicable requirements referenced in Title V PermProvided on CD.

III. Technical Contact Name Mike Pettis Technical Contact Title ISB Environmental Leader Telephone 740-877-7087 Facsimile (Fax) 740-328-2696 Email Mike.Pettis@owenscorning.com
FORM A-2

FACILITY INFORMATIONIV. Other Is the facility a major source of HAP? Yes, currently. If No, did the facility take a limit of its potential HAP emissions to avoid classification as a major source:

N/A

 Does the facility manufacture other products in addition to wool 

fiberglass?

Yes

 If Yes, list the other products manufactured at the facility. Aeroflex Duct Liner Are there any HAP emissions associated with any co-located facilities? List unit operations, e.g., boiler, and pollutant/emissions.

N/A
FORM B-1

PLANT OPERATIONSI. Overview of Plant OperationsNumber of process lines. Include lines that are currently operational or that are temporarily shutdown. (Do not include lines permanently shutdown).For each process line: Process Line 1 Process Line 2 Process Line 3 

B4 C4 F5/6 

 Type of process line (e.g., rotary spin, flame attenuation) Rotary Spin Rotary Spin Rotary Spin  Maximum annual production rate (tons/yr) Age of process equipment (yrs) 36 52 28  Remaining economic life of process line (yrs) N/A. Continued 

maintenance can maintain indefinite life.

N/A. Continued maintenance can maintain indefinite life.

N/A. Continued maintenance can maintain indefinite lif

 List of products produced and most recent annual 

production (tons/yr; specify year) for each productPlease attach detailed schematics of each process line. Provided on CD. Provided on CD. Provided on CD. 
FORM B-1

PLANT OPERATIONSI. Overview of Plant OperationsNumber of process lines. Include lines that are currently operational or that are temporarily shutdown. (Do not include lines permanently shutdown).For each process line: Type of process line (e.g., rotary spin, flame attenuation) Maximum annual production rate (tons/yr) Age of process equipment (yrs) Remaining economic life of process line (yrs) List of products produced and most recent annual production (tons/yr; specify year) for each productPlease attach detailed schematics of each process line.

Process Line 5 Process Line 6 Process Line 7 

A3/A5 (RSM) Pipe CMP #1 Pipe CMP #2 Rotary Spin Curing Curing 29 29 29 N/A. Continued maintenance can maintain indefinite life.

N/A. Continued maintenance can maintain indefinite life.

N/A. Continued maintenance can maintain indefinite lif

Provided on CD. Provided on CD. Provided on CD. 
FORM B-1

PLANT OPERATIONSI. Overview of Plant OperationsNumber of process lines. Include lines that are currently operational or that are temporarily shutdown. (Do not include lines permanently shutdown).For each process line: Type of process line (e.g., rotary spin, flame attenuation) Maximum annual production rate (tons/yr) Age of process equipment (yrs) Remaining economic life of process line (yrs) List of products produced and most recent annual production (tons/yr; specify year) for each productPlease attach detailed schematics of each process line.

Process Line 9 Process Line 10 Process Line 11 

Pipe CMP #4 Pipe CMP #5 Pipe Truck Oven #1 Curing Curing Curing 25 15 29 N/A. Continued maintenance can maintain indefinite life.

N/A. Continued maintenance can maintain indefinite life.

N/A. Continued maintenance can maintain indefinite lif

Provided on CD. Provided on CD. Provided on CD. 
FORM B-1

PLANT OPERATIONSI. Overview of Plant OperationsNumber of process lines. Include lines that are currently operational or that are temporarily shutdown. (Do not include lines permanently shutdown).For each process line: Type of process line (e.g., rotary spin, flame attenuation) Maximum annual production rate (tons/yr) Age of process equipment (yrs) Remaining economic life of process line (yrs) List of products produced and most recent annual production (tons/yr; specify year) for each productPlease attach detailed schematics of each process line.

Process Line 13 Process Line 14

Aeroflex #1 Aeroflex #2Fiber carding and collection

Fiber carding and collection

47 47N/A. Continued maintenance can maintain indefinite life.

N/A. Continued maintenance can maintain indefinite life.

Provided on CD. Provided on CD.
FORM B-2

PLANT OPERATIONSII. Process - Raw materials Handling and Storage Molten glass preparation Raw materials and proportions by wt (%) Industry information provided for representativeness. 

Soda ash (9%), Borax (12%), Cullet (34%), Limestone

(9%) and Sand (31%).

 Method(s) of conveying each raw material to furnace/pots Batch ingredients are unloaded to storage bins. 

Ingredients are conveyed to the batch mixer. Once mixed that batch is conveyed to storage bins by the furnaces. From the storage bins the batch is gravity fed to batch booms (B4 & C4) or batch screws (D5,F5/6) at the furnaces. For A-3 (pipe), the batch raw materials are transferred to scales and then a batch mixer. From the 

mixer, the batch is loaded into portable batch cans via beconveyors and bucket elevators. The batch cans are thetransferred to the pipe factory. From the bins, the batch goes to a preheater system and then into the furnace.

Binder and Additives

 List each raw material, including premixed materials, in the binder formulation and its proportion by wt (%) List steps in preparing binder, including storage temperature (°F) 

and holding time (hrs)

The above listed binder ingredients are metered into 

binder mix tanks. Mixed binder is transferred to arecirculating tank. All storage temperatures are ambient. 

Total holding time is approximately 45 minutes.

 Total yearly consumption of binder (gal/yr) Cost of binder ($/gal) for most recent year (specify year) Are binder storage and mixing tanks vented to outside/inside? Binder storage and mix tanks vent both inside and 

outside.

 Method of treating vent air from storage and mix tanks N/A Emission control during liquid raw material transfer from vehicles to storage tanks.

N/A

 Describe future source reduction plans and schedules to reformulate binders; List each constituent, proportions wt (%), cost 

($/gal) for reformulation
FORM B-3

PLANT OPERATIONSIII. Process - Glass Melting Furnace For each Glass Melting Furnace: Furnace 1 Furnace 2  Process unit identification name/number B4 Furnace (P004) C4 Furnace (P005) F5 Process line(s) served (identification name/number) B4 C4 F5 Latitude (decimal degrees, six decimal places) 40.067906 40.067778 40 Longitude (decimal degrees, six decimal places) -82.402183 -82.402117 -82 Stack or vent height (units) 72.58 ft. 72.58 ft. 63

4 ft. 4 ft. 2.0

 Manufacturer and model Cold Top Cold Top Ox Date of original installation 1974 1958 19 Estimate of remaining lifetime (yrs) N/A. Continued maintenance 

can maintain indefinite life.

N/A. Continued maintenance can maintain indefinite life.

N/Aca

 Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild N/A N/A N/A Cost of typical major rebuild N/A N/A N/A Date of last major rebuild N/A N/A N/A Purpose of last major rebuild N/A N/A N/A Increase or decrease in emissions N/A N/A N/A Fuel type: electric, gas, or oil Electric Electric Na Fuel consumption rate (KW/ton of glass or Btu/ton of glass) List HAPs that are in refractory material Chromium Compounds Chromium Compounds Ch Design production rate (tons/day) Actual glass pull rate (tons/day)
FORM B-3

PLANT OPERATIONSIII. Process - Glass Melting Furnace For each Glass Melting Furnace: Furnace 1 Furnace 2  Process unit identification name/number B4 Furnace (P004) C4 Furnace (P005) F5 Process line(s) served (identification name/number) B4 C4 F5 Vent gas flow rate (acfm @ °F) Temperature (°F) of molten glass in furnace and forehearth (if applicable) Nature and frequency of routine/preventive maintenance procedures

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Basic, routine repairs and replacements are performed weekly for the batch charger. Repairs to the electrical systems, which includes electrodes and regulating transformers, are completed every 30 days. Refractory repairs are completed infrequently and only as necessary.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Basic, routine repairs and replacements are performed weekly for the batch charger. Repairs to the electrical systems, which includes electrodes and regulating transformers, are completed every 30 days. Refractory repairs are completed infrequently and only as necessary.

DabafuroxyRerounemapredetrarepinfne

 Describe process modification(s) since 1999 that reduce emissions

The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-tolandfill, GHG, water consumption, VOC's, particulate matter, NOx and energy. Batch wetting installed.

The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-tolandfill, GHG, water consumption, VOC's, particulate matter, NOx and energy. Batch wetting installed.

Thgoenvmapaefffoclancopaen
FORM B-3

PLANT OPERATIONSIII. Process - Glass Melting Furnace For each Glass Melting Furnace: Furnace 1 Furnace 2  Process unit identification name/number B4 Furnace (P004) C4 Furnace (P005) F5 Process line(s) served (identification name/number) B4 C4 F5 Describe future source reduction plans and schedules None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.

Nosch
FORM B-3

PLANT OPERATIONSIII. Process - Glass Melting Furnace For each Glass Melting Furnace: Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Manufacturer and model Date of original installation Estimate of remaining lifetime (yrs) Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions Fuel type: electric, gas, or oil  Fuel consumption rate (KW/ton of glass or Btu/ton of glass) List HAPs that are in refractory material Design production rate (tons/day) Actual glass pull rate (tons/day)

Furnace 4

A3 Furnace (P129)A4 and A540.066667-82.40006934.58 ft.1.50 ft.Gas-Fired1981N/A. Continued maintenance can maintain indefinite life.N/AN/AN/AN/AN/ANatural GasChromium Compounds
FORM B-3

PLANT OPERATIONSIII. Process - Glass Melting Furnace For each Glass Melting Furnace: Process unit identification name/number Process line(s) served (identification name/number) Vent gas flow rate (acfm @ °F) Temperature (°F) of molten glass in furnace and forehearth (if applicable) Nature and frequency of routine/preventive maintenance procedures Describe process modification(s) since 1999 that reduce emissions

Furnace 4

A3 Furnace (P129)A4 and A5Daily, visible inspection of batch charge operations, furnace condition and burner / oxygen supply system. Repairs and replacements are routinely completed when need is identified. General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Refractory repairs are completed infrequently and only as necessary. The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-tolandfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.
FORM B-3

PLANT OPERATIONSIII. Process - Glass Melting Furnace For each Glass Melting Furnace: Process unit identification name/number Process line(s) served (identification name/number) Describe future source reduction plans and schedules

Furnace 4

A3 Furnace (P129)A4 and A5None currently approved or scheduled at this time.
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Forming Operation 1 Forming Operation  Process unit identification name/number B4 Forming (P026) C4 Forming (P027) Process line(s) served (identification name/number) B4 C4  Latitude (decimal degrees, six decimal places) 40.067881 40.067708 Longitude (decimal degrees, six decimal places) -82.402558 -82.402558 Stack or vent height (units) 70.50 ft. 92.55 ft. Stack or vent diameter (units) 26.6 ft. x 6.2 ft. (rectangular) 16.4 ft. x 4.3 ft. (rectang Number of fiber forming devices (spinners) per line. Method of attenuating fiber (e.g., air, flame, or air and flame). Indicate type of burner used (if flame).

Air and Flame Air and Flame

 Is there a forehearth between the furnace and the forming 

section?

Yes Yes

 Major rebuilds: What constitutes a major rebuild The company undertakes 

routine repair and replacement projects. As with the furnace, these projects are normally “asis” maintenance projects that do 

not impact the forming emissions. Therefore, the company does not consider these to be major rebuilds for the purpose of this ICR.

The company undertakeroutine repair and replacprojects. As with the furthese projects are norm

is” maintenance projects not impact the forming emissions. Therefore, tcompany does not consthese to be major rebuildthe purpose of this ICR.

 Frequency of a major rebuild N/A N/A Cost of typical major rebuild N/A N/A Date of last major rebuild N/A N/A Purpose of last major rebuild N/A N/A Increase or decrease in emissions N/A N/A If modular, number of modules and plenums Presence of water overspray and application rate (gpm) Binder applied and application rate (gpm)
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Forming Operation 1 Forming Operation  Process unit identification name/number B4 Forming (P026) C4 Forming (P027) Process line(s) served (identification name/number) B4 C4  Other material applied and application rate (gpm) None None Temperature of glass fiber when binder is applied (°F) Temperature of binder when applied to fibers (°F) Method of evenly distributing fibers onto forming conveyor Compressed air lapping system Compressed air lapping 

 Formed mat thickness (in.) 1"- 6" as formed, up to 15" on 

ramp.

1"-12" as formed, up to ramp.

 Forming air flow rate (acfm @ °F) Percent of forming air recirculated and percent exhausted None recirculated. 100% 

exhausted

None recirculated. 100% exhausted

 Nature and frequency of routine/preventive maintenance procedures

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance acfollow a prescribed schethat is detailed in the maintenance tracking syRepairs and replacemen

performed when requireunscheduled downtimesBasic, routine cleaning oevery 6 to 12 weeks. Significant repairs such chain and sprocket replacement, frame repatrack replacement geneoccur with refractory replacement of the furna
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Forming Operation 1 Forming Operation  Process unit identification name/number B4 Forming (P026) C4 Forming (P027) Process line(s) served (identification name/number) B4 C4  Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules None currently approved or 

scheduled at this time.

None currently approved scheduled at this time.
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Number of fiber forming devices (spinners) per line. Method of attenuating fiber (e.g., air, flame, or air and flame). Indicate type of burner used (if flame). Is there a forehearth between the furnace and the forming section? Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions If modular, number of modules and plenums Presence of water overspray and application rate (gpm) Binder applied and application rate (gpm)

Forming Operation 3 Forming Operation 

F5/6 Forming (P031) A4 Forming (P130)F5/6 CMP 1-5, Truck Ovens40.067386 40.06667-82.402261 -82.400592108.33 47.50 ft.5.83 ft. (08-191 &193), 6.5 ft. (08-192 & 194)

22 ft.

Air and Flame Air and FlameYes YesThe company undertakes routine repair and replacement projects. As with the furnace, these projects are normally “asis” maintenance projects that do 

not impact the forming emissions. Therefore, the company does not consider these to be major rebuilds for the purpose of this ICR.

The company undertakeroutine repair and replacprojects. As with the furthese projects are norm

is” maintenance projects not impact the forming emissions. Therefore, tcompany does not consthese to be major rebuildthe purpose of this ICR.

N/A N/AN/A N/AN/A N/AN/A N/AN/A N/A
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Other material applied and application rate (gpm) Temperature of glass fiber when binder is applied (°F) Temperature of binder when applied to fibers (°F) Method of evenly distributing fibers onto forming conveyor Formed mat thickness (in.) Forming air flow rate (acfm @ °F) Percent of forming air recirculated and percent exhausted Nature and frequency of routine/preventive maintenance procedures

Forming Operation 3 Forming Operation 

F5/6 Forming (P031) A4 Forming (P130)F5/6 CMP 1-5, Truck OvensNone NoneCompressed air lapping system Compressed air lapping 1"-6" as formed, up to 20" on ramp.

1"-6" as formed, up to 1ramp.

None recirculated. 100% exhausted

None recirculated. 100% exhausted

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance acfollow a prescribed schethat is detailed in the maintenance tracking syRepairs and replacemen

performed when requireunscheduled downtimesBasic, routine cleaning oevery 6 to 12 weeks. Significant repairs such chain and sprocket replacement, frame repatrack replacement geneoccur with refractory replacement of the furna
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Forming Operation 3 Forming Operation 

F5/6 Forming (P031) A4 Forming (P130)F5/6 CMP 1-5, Truck Ovens

The Company has estabgoals to reduce the environmental footprint omanufacturing operationpart of our sustainability These goals are focused reducing waste-to-landfiwater consumption, VOCparticulate matter, NOx energy.

None currently approved or 

scheduled at this time.

None currently approved scheduled at this time.
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Number of fiber forming devices (spinners) per line. Method of attenuating fiber (e.g., air, flame, or air and flame). Indicate type of burner used (if flame). Is there a forehearth between the furnace and the forming section? Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions If modular, number of modules and plenums Presence of water overspray and application rate (gpm) Binder applied and application rate (gpm)

Forming Operation 5 Forming Operation 

A-5 Forming (P143) Aeroflex #1 Forming (P0

not rotary spin / flame 

attenuation.

RSM N/A40.06667 N/A-82.400592 N/A47.50 ft. N/A22 ft. N/A

N/A

Air and Flame N/AYes N/A

N/A

The company undertakes routine repair and replacement projects. As with the furnace, these projects are normally “asis” maintenance projects that do not impact the forming emissions. Therefore, the company does not consider these to be major rebuilds for the purpose of this ICR.

N/A

N/A N/AN/A N/AN/A N/AN/A N/AN/A N/A

N/A

N/A N/A

N/A
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Other material applied and application rate (gpm) Temperature of glass fiber when binder is applied (°F) Temperature of binder when applied to fibers (°F) Method of evenly distributing fibers onto forming conveyor Formed mat thickness (in.) Forming air flow rate (acfm @ °F) Percent of forming air recirculated and percent exhausted Nature and frequency of routine/preventive maintenance procedures

Forming Operation 5 Forming Operation 

A-5 Forming (P143) Aeroflex #1 Forming (P0

not rotary spin / flame 

attenuation.

RSM N/ANone N/A

N/AN/A

Compressed air lapping system N/A1"-6" as formed, up to 15" on ramp.

N/AN/A

None recirculated. 100% exhausted

N/A

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

N/A
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Forming Operation 5 Forming Operation 

A-5 Forming (P143) Aeroflex #1 Forming (P0

not rotary spin / flame 

attenuation.

RSM N/AThe Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

N/A

None currently approved or scheduled at this time.

N/A
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Number of fiber forming devices (spinners) per line. Method of attenuating fiber (e.g., air, flame, or air and flame). Indicate type of burner used (if flame). Is there a forehearth between the furnace and the forming section? Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions If modular, number of modules and plenums Presence of water overspray and application rate (gpm) Binder applied and application rate (gpm)

Forming Operation 6

Aeroflex #2 Forming (P038) is not rotary spin / flame attenuation.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/A
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Other material applied and application rate (gpm) Temperature of glass fiber when binder is applied (°F) Temperature of binder when applied to fibers (°F) Method of evenly distributing fibers onto forming conveyor Formed mat thickness (in.) Forming air flow rate (acfm @ °F) Percent of forming air recirculated and percent exhausted Nature and frequency of routine/preventive maintenance procedures

Forming Operation 6

Aeroflex #2 Forming (P038) is not rotary spin / flame attenuation.N/AN/AN/AN/AN/AN/AN/AN/AN/A
FORM B-4

PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame Attenuation For each Forming Operation -- Rotary Spin/Flame Attenuation Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Forming Operation 6

Aeroflex #2 Forming (P038) is not rotary spin / flame attenuation.N/AN/AN/A
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Curing Oven 1 Curing Oven 2 Process unit identification name/number B4 Curing (P140) C4 Curing (P055) Process line(s) served (identification name/number) B4 C4  Latitude (decimal degrees, six decimal places) 40.067675 40.067708 Longitude (decimal degrees, six decimal places) -82.400000 -82.402558 Stack or vent height (units) 41.18 ft. (charge) and 40.58 ft 

(discharge)

92.55 ft

 Stack or vent diameter (units) 2.0 ft (charge) and 1.33 ft. 

(discharge)

9.75 ft.

 Method of curing  Manufacturer and model OC Proprietary Design OC Proprietary Design Date of original installation 1959 1958 Major rebuilds: What constitutes a major rebuild The company undertakes

routine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

 Frequency of a major rebuild N/A N/A Cost of typical major rebuild N/A N/A Date of last major rebuild N/A N/A Purpose of last major rebuild N/A N/A Increase or decrease in emissions N/A N/A Fuel type: electric, gas, or oil Natural Gas Natural Gas Fuel consumption rate (KW/hr or BTU/hr) Moisture content wt (%) of formed mat:  inlet 2.5 - 5% 2.5 - 5% outlet <0.5% <0.5%
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Curing Oven 1 Curing Oven 2 Process unit identification name/number B4 Curing (P140) C4 Curing (P055) Process line(s) served (identification name/number) B4 C4  Air flow rate (acfm @ °F) from curing Charge: 7,720 acfm @ 321 °F. 

Discharge: 9,430 acfm @ 395 

°F.

19,700 acfm @ 633 °F

 Exhaust air temperature (°F) Charge: 321 °F. Discharge: 

395 °F.

633 °F

 Residence time of product (mins) Binder content of cured product (LOI) Nature and frequency of routine/preventive maintenance procedures

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Curing Oven 1 Curing Oven 2 Process unit identification name/number B4 Curing (P140) C4 Curing (P055) Process line(s) served (identification name/number) B4 C4  Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

None currently approved or scheduled at this time.

None currently approved or scheduled at this time.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Method of curing  Manufacturer and model Date of original installation Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions Fuel type: electric, gas, or oil  Fuel consumption rate (KW/hr or BTU/hr) Moisture content wt (%) of formed mat:  inlet outlet

Curing Oven 3 Curing Oven 4

F5/6 Curing (P066) CMP 1 (P133)F5/6 A440.067364 40.066667-82.402583 -82.40106767 ft. 40.33 ft.3.75 ft. 0.92 ft.OC Proprietary Design OC Proprietary Design1968 1981The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

N/A N/AN/A N/AN/A N/AN/A N/AN/A N/ANatural Gas Natural Gas3.5 - 5% 2.5 - 5%<0.5% <0.5%
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Air flow rate (acfm @ °F) from curing

 Exhaust air temperature (°F)

 Residence time of product (mins) Binder content of cured product (LOI) Nature and frequency of routine/preventive maintenance procedures

Curing Oven 3 Curing Oven 4

F5/6 Curing (P066) CMP 1 (P133)F5/6 A417,200 acfm @ 649 °F No data available.649 °F 445 °FGeneral maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Curing Oven 3 Curing Oven 4

F5/6 Curing (P066) CMP 1 (P133)F5/6 A4

The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Method of curing  Manufacturer and model Date of original installation Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions Fuel type: electric, gas, or oil  Fuel consumption rate (KW/hr or BTU/hr) Moisture content wt (%) of formed mat:  inlet outlet

Curing Oven 5 Curing Oven 6

CMP 2 (P134) CMP 3 (P135)A4 A440.066667 40.066667-82.401067 -82.40102540.33 ft. 38.33 ft.0.92 ft. 0.92 ft.OC Proprietary Design OC Proprietary Design1981 1981The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

N/A N/AN/A N/AN/A N/AN/A N/AN/A N/ANatural Gas Natural Gas2.5 - 5% 2.5 - 5%<0.5% <0.5%
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Air flow rate (acfm @ °F) from curing

 Exhaust air temperature (°F)

 Residence time of product (mins) Binder content of cured product (LOI) Nature and frequency of routine/preventive maintenance procedures

Curing Oven 5 Curing Oven 6

CMP 2 (P134) CMP 3 (P135)A4 A4No data available. 3,870 acfm @ 445 °F445 °F 445 °FGeneral maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Curing Oven 5 Curing Oven 6

CMP 2 (P134) CMP 3 (P135)A4 A4The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

The Company has established goals to reduce the environmental footprint of our manufacturing operations as 

part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Method of curing  Manufacturer and model Date of original installation Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions Fuel type: electric, gas, or oil  Fuel consumption rate (KW/hr or BTU/hr) Moisture content wt (%) of formed mat:  inlet outlet

Curing Oven 7 Curing Oven 8

CMP 4 (P142) CMP 5 (P195)A4 A440.066667 40.066667-82.401067 -82.40110638.33 ft. 48 ft.0.92 ft. 1.83 ft.OC Proprietary Design OC Proprietary Design1981 1995The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

N/A N/AN/A N/AN/A N/AN/A N/AN/A N/ANatural Gas Natural Gas2.5 - 5% 2.5 - 5%<0.5% <0.5%
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Air flow rate (acfm @ °F) from curing

 Exhaust air temperature (°F)

 Residence time of product (mins) Binder content of cured product (LOI) Nature and frequency of routine/preventive maintenance procedures

Curing Oven 7 Curing Oven 8

CMP 4 (P142) CMP 5 (P195)A4 A4No data available. 5,140 acfm @ 459 °F445 °F 445 °FGeneral maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Curing Oven 7 Curing Oven 8

CMP 4 (P142) CMP 5 (P195)A4 A4The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

The Company has established goals to reduce the environmental footprint of our manufacturing operations as 

part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Method of curing  Manufacturer and model Date of original installation Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions Fuel type: electric, gas, or oil  Fuel consumption rate (KW/hr or BTU/hr) Moisture content wt (%) of formed mat:  inlet outlet

Curing Oven 9 Curing Oven 10

Truck Oven 1 (P136) Truck Oven 2 (P147)A4 A440.066667 40.066667-82.401781 -82.40178148.70 ft. 48.70 ft.1.50 ft. 1.5 ft.OC Proprietary Design OC Proprietary Design

1981

The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

N/A N/AN/A N/AN/A N/AN/A N/AN/A N/ANatural Gas Natural Gas2.5 - 5% 2.5 - 5%<0.5% <0.5%
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Air flow rate (acfm @ °F) from curing

 Exhaust air temperature (°F)

 Residence time of product (mins) Binder content of cured product (LOI) Nature and frequency of routine/preventive maintenance procedures

Curing Oven 9 Curing Oven 10

Truck Oven 1 (P136) Truck Oven 2 (P147)A4 A4No data available. No data available.445 °F 445 °FGeneral maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Curing Oven 9 Curing Oven 10

Truck Oven 1 (P136) Truck Oven 2 (P147)A4 A4The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

The Company has established goals to reduce the environmental footprint of our manufacturing operations as 

part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Method of curing  Manufacturer and model Date of original installation Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions Fuel type: electric, gas, or oil  Fuel consumption rate (KW/hr or BTU/hr) Moisture content wt (%) of formed mat:  inlet outlet

Curing Oven 11 Curing Oven 12

RSM (P131) Aeroflex 1 (P044)A-5 Aeroflex 140.066667 40.068467-82.400069 -82.40000047.5 ft. 32.15 ft. (stack 11-18) and 

34.72 ft (stack 11-6)

22 ft. 1.5 ft. (stack 11-18) and 1.33 ft. 

(stack 11-6)

OC Proprietary Design OC Proprietary Design1981 1963The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.

N/A N/AN/A N/AN/A N/AN/A N/AN/A N/ANatural Gas Natural Gas2.5 - 5% No data available.<0.5% No data available.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Air flow rate (acfm @ °F) from curing

 Exhaust air temperature (°F)

 Residence time of product (mins) Binder content of cured product (LOI) Nature and frequency of routine/preventive maintenance procedures

Curing Oven 11 Curing Oven 12

RSM (P131) Aeroflex 1 (P044)A-5 Aeroflex 14,820 acfm @ 190 °F Charge: 9,010 acfm @ 464 °F. 

Discharge: 10,300 acfm @ 420 

°F.

190 °F Charge: 464 °F. Discharge: 

420 °F.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are 

performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Curing Oven 11 Curing Oven 12

RSM (P131) Aeroflex 1 (P044)A-5 Aeroflex 1The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

The Company has established goals to reduce the environmental footprint of our manufacturing operations as 

part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.

None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Method of curing  Manufacturer and model Date of original installation Major rebuilds: What constitutes a major rebuild Frequency of a major rebuild Cost of typical major rebuild Date of last major rebuild Purpose of last major rebuild Increase or decrease in emissions Fuel type: electric, gas, or oil  Fuel consumption rate (KW/hr or BTU/hr) Moisture content wt (%) of formed mat:  inlet outlet

Curing Oven 13

Aeroflex 2 (P060)Aeroflex 240.066667-82.40000037.67 ft (11-28), 28 ft (11-01)1.92 ft (11-28), .83 ft (11-1)OC Proprietary Design1963The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.N/AN/AN/AN/AN/ANatural GasNo data available.No data available.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Air flow rate (acfm @ °F) from curing

 Exhaust air temperature (°F)

 Residence time of product (mins) Binder content of cured product (LOI) Nature and frequency of routine/preventive maintenance procedures

Curing Oven 13

Aeroflex 2 (P060)Aeroflex 2Charge: 8,190 acfm @ 444 °F. Discharge: 8,570 acfm @ 408 °F.Charge: 444 °F. Discharge: 408 °F.General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.
FORM B-5

PLANT OPERATIONSV. Process - Curing  For each Curing Oven: Process unit identification name/number Process line(s) served (identification name/number) Describe process modification(s) since 1999 that reduce emissions Describe future source reduction plans and schedules

Curing Oven 13

Aeroflex 2 (P060)Aeroflex 2The Company has established goals to reduce the environmental footprint of our manufacturing operations as part of our sustainability efforts. These goals are focused on reducing waste-to-landfill, GHG, water consumption, VOC's, particulate matter, NOx and energy.None currently approved or scheduled at this time.
FORM B-6

PLANT OPERATIONSVI. Process - Cooling For each Cooling Operation: Cooling Operation 1 Cooling Operation 2 

 Process unit identification name/number B4 Cooling (P176) C4 Cooling Section (P073) F5 C

 Process line(s) served (identification name/number) B4 C4 F5/6 

 Latitude (decimal degrees, six decimal places) 40.067736 40.067619 40.06 Longitude (decimal degrees, six decimal places) -82.400000 82.400000 82.40 Stack or vent height (units) 38.8 ft. 50.78 ft. 65.72  Stack or vent diameter (units) 2.0 x 2.67 ft. (rectangular) 2.67 ft. 2.0 x  Cooling air flow rate (acfm @ °F) 14,000 - 15,000 acfm @115 - 

120 °F

10,000 - 11,000 acfm @ 100 °F

10,70

 Percentage of cooling air recirculated (if any) None None None Cooling air temperature (°F) Ambient Ambient Ambi Nature and frequency of routine/preventive maintenance procedures

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Repairs and replacements are performed when required during unscheduled downtimes. Basic, routine cleaning occurs every 6 to 12 weeks. Significant repairs such as chain and sprocket replacement, frame repair and track replacement generally occur with refractory replacement of the furnace.

Genefollow that imainRepaperfodurindowncleanweeksuch replatrack occurepla

 Describe process modification(s) since 1999 that 

reduce emissions Describe future source reduction plans and schedules None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.

None sched
FORM B-7

PLANT OPERATIONSVII. Process - Use of Solvents Use of Solvents Volatile solvents used at your facility (where and how used) N/A. No HAP-containing solvents used in the 

manufacturing process.

 List each solvent used and quantity (gal/yr) N/A. No HAP-containing solvents used in the 

manufacturing process.

 Emission control device(s) used to control emissions from solvent usage/storage?

N/A. No HAP-containing solvents used in the manufacturing process.
FORM B-8

PROCESS OPERATIONSVIII. Pollution PreventionPlease describe any work practices, pollution prevention techniques, and control strategies evaluated and/or implemented at each process unit at your facility (e.g., binder reformulation, alternative fuels usage, etc.) to reduce emissions of PM and HAPs you identified in Form E. You must specify the year in which the facility implemented the practice/technique and identify the emission reductions (if measured) from these practices/techniques.
FORM C-1

AIR POLLUTION CONTROLI. Electrostatic Precipitator (ESP) For each ESP: ESP 1 Process line(s) (identification name/number) A4 and A5 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

Pipe A-3 Furnace (P129)

 Latitude (decimal degrees, six decimal places) 40.066667 Longitude (decimal degrees, six decimal places) 82.400069 Stack or vent height (units) 34.58 ft. Stack or vent diameter (units) 1.65 ft. Manufacturer and model United McGill Date of original installation 1981 Number of collection plates and configuration 25 plates Gas flow rate to ESP (acfm @ °F) 8,510 acfm @ 233 °F  Inlet gas temperature (°F) 550 °F  Outlet gas temperature (°F) 250 - 350 °F Inlet grain loading (gr/dscf) No data available. Outlet grain loading (gr/dscf) 0.0037 gr/dscf Average stack opacity (%) <20% Pressure drop across ESP (in. H2O gauge) 0.030" Plate area (ft2) 3,858 ft2 Vendor guarantee on ESP efficiency (attach copy) Yes. Provided on CD. Method of plate cleaning and frequency Automated rapping 

devices. Plated cleaned for two minutes every two 

hours. 

 Flow rate of plate wash water to ESP (gpm), if applicable N/A Temperature of plate wash water to ESP (°F), if applicable N/A Source of plate wash water used for cleaning, if applicable N/A Concentration (mg/l) of dissolved and suspended solids in plate wash water, if applicable

N/A

 Conditioning agents used and amounts (in gpm or lbs/hr), if 

applicable

N/A

 Amount of wastewater generated (gpd), if applicable N/A Amount of wastewater recycled (gpd), if applicable N/A Amount of wastewater disposed of (gpd), if applicable N/A Method of wastewater disposal, if applicable N/A
FORM C-1

AIR POLLUTION CONTROLI. Electrostatic Precipitator (ESP) For each ESP: ESP 1 Process line(s) (identification name/number) A4 and A5 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

Pipe A-3 Furnace (P129)

 Quantity of solid waste collected (lbs/yr) Approximately 17,000 lbs. 

Small quantities of DEP residue becomes contaminated in the process and must be disposed.

 Quantity of solid waste recycled (lbs/yr) None. Quantity of solid waste disposed of (lbs/yr) Approximately 17,000 lbs. Method of solid waste disposal Hazardous Waste Landfill Nature and frequency of routine/preventive maintenance procedures

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Systems are continuously monitored and notifications occur that initiate maintenance. SIR repair and replacement is conducted as needed. Electrode replacement occurs on a a12-15 year cycle.

 Problems experienced with control device within the last five years; how were problems solved?

None reported in Title V deviation reports. 

 Continuous monitoring method(s) used to monitor ESP performance, including parameters monitored

Secondary voltage and amperage of 3rd field.
FORM C-1

AIR POLLUTION CONTROLI. Electrostatic Precipitator (ESP) For each ESP: ESP 1 Process line(s) (identification name/number) A4 and A5 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

Pipe A-3 Furnace (P129)

 Describe any plans to replace or upgrade ESP None currently approved 

or scheduled at this time.
FORM C-2

AIR POLLUTION CONTROLII. Scrubber For each Scrubber: Scrubber 1 Scrubber 2 Process line(s) (identification name/number) C4 F5/6  Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

C4 Cooling (P073) F5 Cooling (P128)

 Latitude (decimal degrees, six decimal places) 40.067619 40.067447 Longitude (decimal degrees, six decimal places) 82.400000 82.402406 Stack or vent height (units) 50.78 ft. 65.72 ft. Stack or vent diameter (units) 2.67 ft. 2.0 x 2.67 ft. (rectangular) Manufacturer and model Monroe Environmental Flex Kleen Date of original installation 1988 1968 Type (e.g., venturi, orifice) Venturi Spray chamber with 

cyclone

 Gas flow rate to scrubber (acfm @ °F) 15,200 acfm @ 98 °F 10,700 acfm @ 100 °F

 Inlet gas temperature (°F) 100 - 120 °F 100 - 120 °F

 Outlet gas temperature (°F) 100 °F 100 °F

 Inlet grain loading (gr/dscf) No data available. No data available. Outlet grain loading (gr/dscf) 0.0172 gr/dscf 0.0262 gr/dscf Average stack opacity (%) <20% <20% Water flow rate to scrubber (gpm) 200 - 500 gpm 200 - 500 gpm Percent of scrubber water from recycled wastewater 100% 100%

 Source of scrubbing water and type of pretreatment. Substance(s) added as part of pretreatment and amount used (gpm or lbs/hr)

Wash water. No pretreatment.

Wash water. No pretreatment.

 HAP composition of wastewater (mg/L) No data available. No data available. Concentration (mg/L) of dissolved and suspended solids in 

scrubbing water

No data available. No data available.

 Scrubbing water temperature (°F) 60 - 100 °F 60 - 100 °F

 Liquid/gas ratio (gal/103 acfm) No data available. No data available.

 Pressure drop across scrubber (in. H2O gauge) 4 - 12" 4 - 12"
FORM C-2

AIR POLLUTION CONTROLII. Scrubber For each Scrubber: Scrubber 1 Scrubber 2 Process line(s) (identification name/number) C4 F5/6  Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

C4 Cooling (P073) F5 Cooling (P128)

 Amount of wastewater generated (gpd) 0 gpd (infrequent 

discharges)

0 gpd (infrequent discharges)

 Amount of wastewater recycled (gpd) 100% 100% Amount of wastewater disposed of (gpd) 0 gpd (infrequent 

discharges)

0 gpd (infrequent discharges)

 Method of wastewater disposal N/A N/A Quantity of solid waste collected (lbs/yr) Approximately 4,000 lbs/yr Approximately 4,000 lbs/yr Quantity of solid waste recycled (lbs/yr) 0 lbs/yr 0 lbs/yr Quantity of solid waste disposed of (lbs/yr) Approximately 4,000 lbs/yr 

(all sources - wash water 

system)

Approximately 4,000 lbs/yr (all sources - wash water system)

 Method of solid waste disposal Facility solid waste landfill Facility solid waste landfill Vendor guarantee on scrubber efficiency (attach copy) None provided. None provided. Nature and frequency of preventive maintenance procedures General maintenance 

activities follow a 

prescribed schedule that is detailed in the maintenance tracking system. Nozzles and flow patterns are checked daily; repairs are completed as needed. Cleaning is performed on a cycle matching machine downtime.

General maintenance activities follow a 

prescribed schedule that is detailed in the maintenance tracking system. Nozzles and flow patterns are checked daily; repairs are completed as needed. Cleaning is performed on a cycle matching machine downtime.
FORM C-2

AIR POLLUTION CONTROLII. Scrubber For each Scrubber: Scrubber 1 Scrubber 2 Process line(s) (identification name/number) C4 F5/6  Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

C4 Cooling (P073) F5 Cooling (P128)

 Problems experienced with control device within the last five years; how were problems solved?

As reported in Title V deviation reports: high pressure drops / filter 

change.

As reported in Title V deviation reports: high pressure drops / filter change.

 Continuous monitoring method(s) used to monitor scrubber performance, including parameters monitored

Water Flow Rate and Pressure Drop

None

 Plans to replace or upgrade scrubber None currently approved 

or scheduled at this time.

None currently approved or scheduled at this time.
FORM C-3

AIR POLLUTION CONTROLIII. Mechanical Collector Not applicable to this 

facility.

 For each Mechanical Collector: Mechanical Collector Process line(s) (identification name/number) N/A Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

N/A

 Latitude (decimal degrees, six decimal places) N/A Longitude (decimal degrees, six decimal places) N/A Stack or vent height (units) N/A Stack or vent diameter (units) N/A Manufacturer and model N/A Date of original installation N/A Type of mechanical collector N/A Gas flow rate to collector (acfm @ °F) N/A

 Inlet gas temperature (°F) N/A

 Outlet gas temperature (°F) N/A

 Inlet grain loading (gr/dscf) N/A Outlet grain loading (gr/dscf) N/A Average stack opacity (%) N/A Overall pressure drop (in. H2O gauge) N/A

 Vendor guarantee on mechanical collector efficiency (attach 

copy)

N/A

 Quantity of solid waste collected (lbs/yr) N/A Quantity of solid waste recycled (lbs/yr) N/A Quantity of solid waste disposed of (lbs/yr) N/A Method of solid waste disposal N/A Nature and frequency of preventive maintenance procedures N/A Problems experienced with control device within the last five 

years; how were problems solved?

N/A

 Continuous monitoring method(s) used to monitor performance, 

including parameters monitored

N/A

 Plans to replace or upgrade mechanical collector N/A
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Fabric Filter 1 Fabric Filter 2  Process line(s) (identification name/number) B4 C4 F6 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

B4 Cooling / Trim. Emission Point: Penclone

C4 Trim. Emission Point: Penclone

F6 FurnP001 (B

 Latitude (decimal degrees, six decimal places) 40.067736 40.067619 40.0679 Longitude (decimal degrees, six decimal places) -82.400000 82.400000 -82.401 Stack or vent height (units) 38.8 ft. 50.78 ft. 63.83 ft Stack or vent diameter (units) 2.0 x 2.67 ft. (rectangular) 2.67 ft. 2.08 ft. Manufacturer and model OC Proprietary Design OC Proprietary Design Wheela Date of original installation 1974 1974 1977 Number of compartments 1 1 4 Number of bags per compartment 1 1 50 Filter material and coatings applied Polyester Polyester Polyeste Fabric weight (oz/yd2) 3 oz/yd2 3 oz/yd2 No data 

 Filter surface area (ft2) 900 ft2 900 ft2 No data  Gas flow rate to filter (acfm @ °F) No data available. No data available. 18,030 a

 Inlet gas temperature (°F) No data available. No data available. No data 

 Outlet gas temperature (°F) No data available. No data available. 330 °F

 Inlet grain loading (gr/dscf) No data available. No data available. No data  Outlet grain loading (gr/dscf) <0.02 gr/dscf <0.02 gr/dscf 0.0034 g Average stack opacity (%) <20% <20% <20% Overall pressure drop (in. H2O gauge) No data available. No data available. 3" - 18"

 Method and frequency of bag cleaning Manual. Periodically as 

needed.

Manual. Periodically as needed.

Sonic cl60 minu

 Vendor guarantee on fabric filter efficiency (attach copy)

N/A N/A None pr
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Fabric Filter 1 Fabric Filter 2  Process line(s) (identification name/number) B4 C4 F6 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

B4 Cooling / Trim. Emission Point: Penclone

C4 Trim. Emission Point: Penclone

F6 FurnP001 (B

 Quantity of solid waste collected (lbs/yr) Did not operate in 2009. 2,300,000 2,600 lb

DEP rescontamiand mus

 Quantity of solid waste recycled (lbs/yr) Did not operate in 2009. 2,254,000 0 lbs Quantity of solid waste disposed of (lbs/yr) Did not operate in 2009. 46,000 2,600 lb Method of solid waste disposal N/A Facility Solid Waste Landfill Facility  Nature and frequency of preventive maintenance procedures

Shut down for inspection, maintenance and cleaning every 8 to 12 weeks.

Shut down for inspection, maintenance and cleaning every 8 to 12 weeks.

Generaas needinspectipressurperformcartridge 

perform

 Problems experienced with control device within the last five years; how were problems solved?

None reported in Title V deviation reports. 

None reported in Title V deviation reports. 

As repodeviatiodifferentrepaired

failure / 

 Continuous monitoring method(s) used to monitor performance, including parameters monitored

None None Bag lea

increase 

 Plans to replace or upgrade fabric filter None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.

None cuschedul
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Manufacturer and model Date of original installation Number of compartments Number of bags per compartment Filter material and coatings applied Fabric weight (oz/yd2)

 Filter surface area (ft2)

 Gas flow rate to filter (acfm @ °F)

 Inlet gas temperature (°F)

 Outlet gas temperature (°F)

 Inlet grain loading (gr/dscf) Outlet grain loading (gr/dscf) Average stack opacity (%) Overall pressure drop (in. H2O gauge)

 Method and frequency of bag cleaning Vendor guarantee on fabric filter efficiency (attach 

copy)

Fabric Filter 4 Fabric Filter 5 

All Lines All Lines Batch InBatch House Sand Storage, Silo & Unloading (P901) 

(stack 19-19)

Batch Ingredient Storage Silo - Batch Bin 1 (P148) (stack 19-1)

Batch In- Batch 19-2)

40.0673275 40.06729 40.0673-82.401672 -82.401648 -82.4012.0 ft. 43.0 ft. 43.0 ft.0.25 ft. 0.58 ft. 1.50 ft.OC Proprietary Design OC Proprietary Design OC Pro1985 1973 19731 1 11 1 1Polyester Polyester PolyesteNo data available. No data available. No data No data available. No data available. No data No data available. No data available. No data Ambient Ambient AmbienAmbient Ambient AmbienNo data available. No data available. No data <0.02 gr/dscf <0.02 gr/dscf <0.02 g<20% <20% <20%No data available. No data available. No data Manual. Periodically as needed.

Manual. Periodically as needed.

Manual. needed

N/A N/A N/A
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Quantity of solid waste collected (lbs/yr) Quantity of solid waste recycled (lbs/yr) Quantity of solid waste disposed of (lbs/yr) Method of solid waste disposal Nature and frequency of preventive maintenance procedures Problems experienced with control device within the last five years; how were problems solved? Continuous monitoring method(s) used to monitor performance, including parameters monitored Plans to replace or upgrade fabric filter

Fabric Filter 4 Fabric Filter 5 

All Lines All Lines Batch InBatch House Sand Storage, Silo & Unloading (P901) 

(stack 19-19)

Batch Ingredient Storage Silo - Batch Bin 1 (P148) (stack 19-1)

Batch In- Batch 19-2)

N/A (Closed system returns collected dust to process.)

N/A (Closed system returns collected dust to process.)

N/A (Clocollecte

N/A (Closed system returns collected dust to process.)

N/A (Closed system returns collected dust to process.)

N/A (Clocollecte

0 lbs 0 lbs 0 lbsN/A N/A N/AGeneral maintenance repairs as needed. Visual inspections and differential pressure checks are performed routinely. Bag or cartridge replacement is performed as needed.

General maintenance repairs as needed. Visual inspections and differential pressure checks are performed routinely. Bag or cartridge replacement is performed as needed.

Generaas needinspectipressurperformcartridge perform

None reported in Title V deviation reports. 

None reported in Title V deviation reports. 

None redeviatio

None. None. None.None currently approved or scheduled at this time.

None currently approved or scheduled at this time.

None cuschedul
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Manufacturer and model Date of original installation Number of compartments Number of bags per compartment Filter material and coatings applied Fabric weight (oz/yd2)

 Filter surface area (ft2)

 Gas flow rate to filter (acfm @ °F)

 Inlet gas temperature (°F)

 Outlet gas temperature (°F)

 Inlet grain loading (gr/dscf) Outlet grain loading (gr/dscf) Average stack opacity (%) Overall pressure drop (in. H2O gauge)

 Method and frequency of bag cleaning Vendor guarantee on fabric filter efficiency (attach 

copy)

Fabric Filter 7 Fabric Filter 8 

Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch In

Batch Ingredient Storage Silo - Batch Bin 3 (P150) (stack 19-3)

Batch Ingredient Storage Silo - Batch Bin 4 (P151) (stack 19-4)

Batch In- Batch 19-8)

40.0673233 40.0673411 40.0674-82.401515 -82.401450 -82.40143.0 ft. 43.0 ft. 43.0 ft.1.50 ft. 1.5 ft. 1.50 ft.OC Proprietary Design OC Proprietary Design OC Pro1973 1973 19731 1 11 1 1Polyester Polyester PolyesteNo data available. No data available. No data No data available. No data available. No data No data available. No data available. No data Ambient Ambient AmbienAmbient Ambient AmbienNo data available. No data available. No data <0.02 gr/dscf <0.02 gr/dscf <0.02 g<20% <20% <20%No data available. No data available. No data Manual. Periodically as needed.

Manual. Periodically as needed.

Manual. needed

N/A N/A N/A
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Quantity of solid waste collected (lbs/yr) Quantity of solid waste recycled (lbs/yr) Quantity of solid waste disposed of (lbs/yr) Method of solid waste disposal Nature and frequency of preventive maintenance procedures Problems experienced with control device within the last five years; how were problems solved? Continuous monitoring method(s) used to monitor performance, including parameters monitored Plans to replace or upgrade fabric filter

Fabric Filter 7 Fabric Filter 8 

Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch In

Batch Ingredient Storage Silo - Batch Bin 3 (P150) (stack 19-3)

Batch Ingredient Storage Silo - Batch Bin 4 (P151) (stack 19-4)

Batch In- Batch 19-8)

N/A (Closed system returns collected dust to process.)

N/A (Closed system returns collected dust to process.)

N/A (Clocollecte

N/A (Closed system returns collected dust to process.)

N/A (Closed system returns collected dust to process.)

N/A (Clocollecte

0 lbs 0 lbs 0 lbsN/A N/A N/AGeneral maintenance repairs as needed. Visual inspections and differential pressure checks are performed routinely. Bag or cartridge replacement is performed as needed.

General maintenance repairs as needed. Visual inspections and differential pressure checks are performed routinely. Bag or cartridge replacement is performed as needed.

Generaas needinspectipressurperformcartridge perform

None reported in Title V deviation reports. 

None reported in Title V deviation reports. 

None redeviatio

None. None. None.None currently approved or scheduled at this time.

None currently approved or scheduled at this time.

None cuschedul
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Manufacturer and model Date of original installation Number of compartments Number of bags per compartment Filter material and coatings applied Fabric weight (oz/yd2)

 Filter surface area (ft2)

 Gas flow rate to filter (acfm @ °F)

 Inlet gas temperature (°F)

 Outlet gas temperature (°F)

 Inlet grain loading (gr/dscf) Outlet grain loading (gr/dscf) Average stack opacity (%) Overall pressure drop (in. H2O gauge)

 Method and frequency of bag cleaning Vendor guarantee on fabric filter efficiency (attach 

copy)

Fabric Filter 10 Fabric Filter 11 F

Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch In

Batch Ingredient Storage Silo - Batch Bin 8 (P153) (stack 19-10)

Batch Ingredient Storage Silo - Batch Bin 9 (P154) (stack 19-12)

Batch In- Batch 19-13)

40.0674358 40.0674569 40.0674-82.401058 -82.400966 -82.40043.0 ft. 43.0 ft. 43.0 ft.1.50 ft. 1.5 ft. 0.58 ft.OC Proprietary Design OC Proprietary Design OC Pro1973 1973 19731 1 11 1 1Polyester Polyester PolyesteNo data available. No data available. No data No data available. No data available. No data No data available. No data available. No data Ambient Ambient AmbienAmbient Ambient AmbienNo data available. No data available. No data <0.02 gr/dscf <0.02 gr/dscf <0.02 g<20% <20% <20%No data available. No data available. No data Manual. Periodically as needed.

Manual. Periodically as needed.

Manual. needed

N/A N/A N/A
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Quantity of solid waste collected (lbs/yr) Quantity of solid waste recycled (lbs/yr) Quantity of solid waste disposed of (lbs/yr) Method of solid waste disposal Nature and frequency of preventive maintenance procedures Problems experienced with control device within the last five years; how were problems solved? Continuous monitoring method(s) used to monitor performance, including parameters monitored Plans to replace or upgrade fabric filter

Fabric Filter 10 Fabric Filter 11 F

Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch In

Batch Ingredient Storage Silo - Batch Bin 8 (P153) (stack 19-10)

Batch Ingredient Storage Silo - Batch Bin 9 (P154) (stack 19-12)

Batch In- Batch 19-13)

N/A (Closed system returns collected dust to process.)

N/A (Closed system returns collected dust to process.)

N/A (Clocollecte

N/A (Closed system returns collected dust to process.)

N/A (Closed system returns collected dust to process.)

N/A (Clocollecte

0 lbs 0 lbs 0 lbsN/A N/A N/AGeneral maintenance repairs as needed. Visual inspections and differential pressure checks are performed routinely. Bag or cartridge replacement is performed as needed.

General maintenance repairs as needed. Visual inspections and differential pressure checks are performed routinely. Bag or cartridge replacement is performed as needed.

Generaas needinspectipressurperformcartridge perform

None reported in Title V deviation reports. 

None reported in Title V deviation reports. 

None redeviatio

None. None. None.None currently approved or scheduled at this time.

None currently approved or scheduled at this time.

None cuschedul
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units) Manufacturer and model Date of original installation Number of compartments Number of bags per compartment Filter material and coatings applied Fabric weight (oz/yd2)

 Filter surface area (ft2)

 Gas flow rate to filter (acfm @ °F)

 Inlet gas temperature (°F)

 Outlet gas temperature (°F)

 Inlet grain loading (gr/dscf) Outlet grain loading (gr/dscf) Average stack opacity (%) Overall pressure drop (in. H2O gauge)

 Method and frequency of bag cleaning Vendor guarantee on fabric filter efficiency (attach 

copy)

Fabric Filter 13 Fabric Filter 14 F

Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch In

Batch Ingredient Storage Silo - Batch Bin 11 (P156) (stack 19-15)

Batch Ingredient Storage Silo - Batch Bin 12 (P157) (stack 19-16)

Batch In- Batch 19-17)

40.0672706 40.0673239 40.0673-82.401464 -82.401615 -82.40192.17 18.50 ft. 22.0 ft.0.33 ft. 2.75 ft. 2.75 ft.OC Proprietary Design OC Proprietary Design OC Pro1973 1973 19731 1 11 1 1Polyester Polyester PolyesteNo data available. No data available. No data No data available. No data available. No data No data available. No data available. No data Ambient Ambient AmbienAmbient Ambient AmbienNo data available. No data available. No data <0.02 gr/dscf <0.02 gr/dscf <0.02 g<20% <20% <20%No data available. No data available. No data Manual. Periodically as needed.

Manual. Periodically as needed.

Manual. needed

N/A N/A N/A
FORM C-4

AIR POLLUTION CONTROLIV. Fabric Filter  For each Fabric Filter: Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Quantity of solid waste collected (lbs/yr) Quantity of solid waste recycled (lbs/yr) Quantity of solid waste disposed of (lbs/yr) Method of solid waste disposal Nature and frequency of preventive maintenance procedures Problems experienced with control device within the last five years; how were problems solved? Continuous monitoring method(s) used to monitor performance, including parameters monitored Plans to replace or upgrade fabric filter

Fabric Filter 13 Fabric Filter 14 F

Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch In

Batch Ingredient Storage Silo - Batch Bin 11 (P156) (stack 19-15)

Batch Ingredient Storage Silo - Batch Bin 12 (P157) (stack 19-16)

Batch In- Batch 19-17)

N/A (Closed system returns collected dust to process.)

N/A (Closed system returns collected dust to process.)

N/A (Clocollecte

N/A (Closed system returns collected dust to process.)

N/A (Closed system returns collected dust to process.)

N/A (Clocollecte

0 lbs 0 lbs 0 lbsN/A N/A N/AGeneral maintenance repairs as needed. Visual inspections and differential pressure checks are performed routinely. Bag or cartridge replacement is performed as needed.

General maintenance repairs as needed. Visual inspections and differential pressure checks are performed routinely. Bag or cartridge replacement is performed as needed.

Generaas needinspectipressurperformcartridge perform

None reported in Title V deviation reports. 

None reported in Title V deviation reports. 

None redeviatio

None. None. None.None currently approved or scheduled at this time.

None currently approved or scheduled at this time.

None cuschedul
FORM C-5

AIR POLLUTION CONTROLV. Thermal Incinerator For each Thermal Incinerator: Thermal Incinerator 1 Thermal Incinerator 2 Process line(s) (identification name/number) C4 F5/6 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

C4 Curing (P055): Common Exhaust (Forming/Curing) 

from Mixing Chamber

F5/6 Curing (P066)

 Latitude (decimal degrees, six decimal places) 40.067708 40.067364 Longitude (decimal degrees, six decimal places) -82.402558 -82.402583 Stack or vent height (units) 92.55 ft 67 ft. Stack or vent diameter (units) 9.75 ft. 3.75 ft. Manufacturer and model Smith Environmental 

Corporation

Smith Environmental Corporation

 Date of original installation 1982 2001 Fuel type: gas or oil Natural Gas Natural Gas Fuel consumption rate (BTU/hr) 3,040,000 BTU/hr 3,100,000 BTU/hr Inlet gas flow rate (acfm @ °F) 19,700 acfm @ 425 °F 17,200 acfm @ 425 °F

 Inlet gas temperature (°F) 425 - 450 °F 425 - 450 °F 

 Combustion chamber gas temperature (°F) 1,320 °F 1,320 °F 

 Outlet gas temperature (°F) 633 °F 649 °F 

 Inlet grain loading (gr/dscf) No data available. No data available. Outlet grain loading (gr/dscf) 0.0018 gr/dscf 0.0046 gr/dscf Average stack opacity (%) <20% <20% Excess air (%) N/A. Fume air burner. N/A. Fume air burner. Residence time (sec) at temperature (°F) 0.5 seconds @ 1,400 °F 0.8 seconds @ 1,450 °F

 Percent heat recovery 80% 80% Vendor guarantee on incinerator efficiency (attach 

copy)

None provided. Yes. Provided on CD.

 Nature and frequency of preventive maintenance procedures

Annual inspections performed per MACT requirement and repairs made as needed.

Annual inspections performed per MACT requirement and repairs made as needed.
FORM C-5

AIR POLLUTION CONTROLV. Thermal Incinerator For each Thermal Incinerator: Thermal Incinerator 1 Thermal Incinerator 2 Process line(s) (identification name/number) C4 F5/6 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

C4 Curing (P055): Common Exhaust (Forming/Curing) 

from Mixing Chamber

F5/6 Curing (P066)

 Problems experienced with control device within the last five years; how were problems solved?

As reported in Title V deviation reports: low incinerator temperature / repaired.

As reported in Title V deviation reports: low incinerator temperature / repaired.

 Continuous monitoring method(s) used to monitor incinerator performance, including parameters monitored

Firebox temperature Firebox temperature

 Plans to replace or upgrade thermal incinerator None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.
FORM C-6

AIR POLLUTION CONTROLVI. High Velocity Air Filter (HVAF) For each HVAF: HVAF 1 HVAF 2 Process line(s) (identification name/number) C4 F5/6 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

C4 Cooling (P073) (Smoke Stripper with HPAF

F5/6 Cooling (P128): Smoke Stripper with Stack Burner

 Latitude (decimal degrees, six decimal places) 40.067619 40.067447 Longitude (decimal degrees, six decimal places) 82.400000 82.402406 Stack or vent height (units) 50.78 ft. 65.72 ft. Stack or vent diameter (units) 1.31 x 1.31 ft. (rectangular) 2.33 ft. Manufacturer and model OC Proprietary Design OC Proprietary Design Date of original installation 1998 1994 Inlet gas flow rate (acfm @ °F) 4,280 acfm @ 148 °F 6,530 acfm @ 430 °F

 Inlet gas temperature (°F) 135 - 140 °F 135 - 140 °F

 Outlet gas temperature (°F) 148 °F 430 °F

 Inlet grain loading (gr/dscf) No data available. No data available. Outlet grain loading (gr/dscf) 0.0030 gr/dscf 0.0143 gr/dscf Average stack opacity (%) <20% <20% Water spray pressure (sdig), if applicable No data available. No data available. Water spray rate (gpm), if applicable No data available. No data available. Filter face velocity (acfm/ft2) No data available. No data available.

 Maximum pressure drop across mat (in. H2O gauge) 0.3" - 10.0" 0.3" - 10.0"

 Vendor guarantee on HVAF efficiency (attach copy) N/A N/A Method and frequency of filter mad advancement Filter material is replaced once 

daily.

N/A

 Amount of wastewater generated (gpd) N/A N/A Amount of wastewater recycled (gpd) N/A N/A Amount of wastewater disposed of (gpd) N/A N/A Method of wastewater disposal N/A N/A Quantity of solid waste collected (lbs/yr) approximately 1,000 lbs/yr 0 lbs/yr
FORM C-6

AIR POLLUTION CONTROLVI. High Velocity Air Filter (HVAF) For each HVAF: HVAF 1 HVAF 2 Process line(s) (identification name/number) C4 F5/6 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

C4 Cooling (P073) (Smoke Stripper with HPAF

F5/6 Cooling (P128): Smoke Stripper with Stack Burner

 Quantity of solid waste recycled (lbs/yr) 0 lbs/yr 0 lbs/yr Quantity of solid waste disposed of (lbs/yr) approximately 1,000 lbs/yr 0 lbs/yr Method of solid waste disposal Plant landfill Plant landfill Nature and frequency of preventive maintenance procedures

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Nozzles and flow patterns are checked daily; repairs are completed as needed. Cleaning is performed on a cycle matching machine downtime.

General maintenance activities follow a prescribed schedule that is detailed in the maintenance tracking system. Nozzles and flow patterns are checked daily; repairs are completed as needed. Cleaning is performed on a cycle matching machine downtime.

 Problems experienced with control device within the 

last five years; how were problems solved?

None reported in Title V deviation reports. 

None reported in Title V deviation reports. 

 Continuous monitoring method(s) used to monitor HVAF performance, including parameters monitored

N/A N/A

 Plans to replace or upgrade HVAF None currently approved or 

scheduled at this time.

None currently approved or scheduled at this time.
FORM C-7

AIR POLLUTION CONTROLVII. Mist Eliminator Not applicable to this facility. For each Mist Eliminator: Mist Eliminator Process line(s) (identification name/number) N/A Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 plot plan)

N/A

 Latitude (decimal degrees, six decimal places) N/A Longitude (decimal degrees, six decimal places) N/A Stack or vent height (units) N/A Stack or vent diameter (units) N/A Manufacturer and model N/A Date of original installation N/A Type of mist eliminator N/A Gas flow rate to mist eliminator (acfm @ °F) N/A

 Inlet gas temperature (°F) N/A

 Outlet gas temperature (°F) N/A

 Inlet grain loading (gr/dscf) N/A Outlet grain loading (gr/dscf) N/A Average stack opacity (%) N/A Velocity in mist eliminator (ft/sec) N/A Pressure drop (in. H2O gauge) N/A

 For chevron blade mist eliminators: N/A

 Spacing between blades (in.) N/A Washing frequency of blades N/A For mesh pad mist eliminators: N/A Number of pads or elements N/A Thickness of pad (in.) or element dimensions N/A Density of pad, (lb/ft3) N/A

 Washing frequency of pad N/A Vendor guarantee on mist eliminator efficiency (attach copy) N/A Amount of wastewater generated (gpd) N/A
FORM C-7

AIR POLLUTION CONTROLVII. Mist Eliminator Not applicable to this facility. For each Mist Eliminator: Mist Eliminator Amount of wastewater recycled (gpd) N/A Amount of wastewater disposed of (gpd) N/A Method of wastewater disposal N/A Quantity of solid waste collected (lbs/yr) N/A Quantity of solid waste recycled (lbs/yr) N/A Quantity of solid waste disposed of (lbs/yr) N/A Method of solid waste disposal N/A Nature and frequency of preventive maintenance procedures N/A Problems experienced with control device within the last five years; how were problems solved?

N/A

 Continuous monitoring method(s) used to monitor mist eliminator performance, including parameters monitored

N/A

 Plans to replace or upgrade mist eliminator N/A
FORM C-8

AIR POLLUTION CONTROLVIII. Ventilation System  For each Ventilation System: Ventilation System 1 Process line(s) (identification name/number) Furnace Hall Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

Fugitive / Furnace Vents (various)

 Latitude (decimal degrees, six decimal places) Multiple Locations Longitude (decimal degrees, six decimal places) Multiple Locations Stack or vent height (units) Roof Height Stack or vent diameter (units) Multiple Locations For general or building ventilation: Ventilation system used Natural draft with wall 

and roof louvers

 Airflow control system used Manually adjusted. Number of air changes per hour Estimated at 4-6 air 

changes per hour.

 For unit or local ventilation: Enclosure or hood design used N/A Volume of enclosure or hood N/A Capture velocity (ft/sec) N/A Distance between hood and emission source (ft) N/A
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Other APCD 1 Other APCD 2 Process line(s) (identification name/number) B4 B4 Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan)

B4 Furnace (P004) B4 Forming (P026)

 Latitude (decimal degrees, six decimal places) 40.067906 40.067881 Longitude (decimal degrees, six decimal places) -82.402183 -82.402558 Stack or vent height (units) 72.58 ft. 70.50 ft. Stack or vent diameter (units) 4 ft. 26.6 ft. x 6.2 ft. 

(rectangular)

Description Batch Wetting Drop-Out Boxes / 

Penthouse
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units)

Description

Other APCD 3 Other APCD 4

B4 C4B4 Cooling (P176) C4 Furnace (P005)40.067736 40.067778-82.400000 -82.40211738.8 ft. 72.58 ft.2.0 x 2.67 ft. (rectangular) 4 ft.Stack Burner with Screen Filter

Batch Wetting
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units)

Description

Other APCD 5 Other APCD 6

C4 C4C4 Forming (P027) C4 Forming (P027)40.067708 40.067708-82.402558 -82.40255892.55 ft. 92.55 ft.16.4 ft. x 4.3 ft. (rectangular)

16.4 ft. x 4.3 ft. (rectangular)

Drop-Out Boxes / Penthouse

Cyclonic Separators
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units)

Description

Other APCD 7 Other APCD 8

F5/6 A4 and A5F5/6 Forming (P031) A4 Forming (P130) & A5 

Forming (P143)

40.067386 40.06667-82.402261 -82.400592108.33 47.50 ft.5.83 ft. (08-191 &193), 6.5 ft. (08-192 & 194)

22 ft.

Drop-Out Boxes / Cyclonic 

Separators

Cyclonic Separators
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units)

Description

Other APCD 9 Other APCD 10

A4 A4CMP #1 Oven CMP #2 Oven40.066667 40.066667-82.401067 -82.40106740.33 ft. 40.33 ft.0.92 ft. 0.92 ft.Stack Burner with Screen Filter

Stack Burner with Screen Filter
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units)

Description

Other APCD 11 Other APCD 12

A4 A4CMP #3 Oven CMP #4 Oven

40.066667 40.066667-82.401025 -82.40106738.33 ft. 38.33 ft.0.92 ft. 0.92 ft.Stack Burner with Screen Filter

Stack Burner with Screen Filter
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units)

Description

Other APCD 13 Other APCD 14

A4 A3/4CMP #5 Oven Truck Oven #1

40.066667 40.066667-82.401106 -82.40178148 ft. 48.70 ft.1.83 ft. 1.50 ft.Stack Burner with Screen Filter

Stack Burner
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units)

Description

Other APCD 15 Other APCD 16

A3/4 Aeroflex #1Truck Oven #2 Oven

40.066667 40.068467-82.401781 -82.40000048.70 ft. 32.15 ft. (stack 11-18) and 

34.72 ft (stack 11-6)

1.5 ft. 1.5 ft. (stack 11-18) and 

1.33 ft. (stack 11-6)

Stack Burner Stack Burner
FORM C-9

AIR POLLUTION CONTROLIX. Other  For each Other Air Pollution Control Device (APCD): Process line(s) (identification name/number) Equipment/process(es) controlled. Include emission point designations (e.g., E3, E4 from plot plan) Latitude (decimal degrees, six decimal places) Longitude (decimal degrees, six decimal places) Stack or vent height (units) Stack or vent diameter (units)

Description

Other APCD 17

Aeroflex #2Oven

40.066667-82.40000037.67 ft (11-28), 28 ft (11-01)1.92 ft (11-28), .83 ft (11-1)Stack Burner
FORM D

PROCESS LINE STARTUP AND SHUTDOWN 2005 - 2009 Semi-Annual MACT reports provided on CD.1. For each startup and shutdown (SS) that occurred during the last five years, please provide the following information requested in A.  A. Using the definitions provided above, indicate whether the event was a startup or shutdown;

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

 B. A description of the event, including identification of the emissions source or sources associated with the startup or 

shutdown;

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

 C. Whether any permit condition was exceeded and, if so, what 

permit condition was exceeded;

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

 D. Whether the event was covered by any contingency plan for controlling emissions during startup and shutdown events and, if so, whether the plan was followed; if the plan was not followed, why not;

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

 E. The duration of the event; As indicated in the 2005 - 2009 Semi-Annual MACT Repo F. The actions taken to minimize emissions during the event, including the use of any backup control systems;

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

 G. Estimates or measurements, if any, of emissions during the event; if you did not have the ability to quantify emissions during the 

event, please explain why;

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

 H. Whether the emission profile of each unit was different during startup and shutdown than during normal operating conditions and, if so, how emissions were different and why; please provide any 

supporting information;

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

 I. All performance test data collected during each period of SS; the test method used for each event; when the testing was conducted and why; the test conditions at the time of testing; and 

whether the tests were associated with a routine startup or shutdown; and

No data available.

 J. All monitoring data, including control system parameter 

monitoring, collected during each period of SS.

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

Startup: the setting in operation of an affected source or portion of an affected source for any purpose.Shutdown: the cessation of operation of an affected source or portion of an affected source for any purpose.
FORM D

PROCESS LINE STARTUP AND SHUTDOWN 2005 - 2009 Semi-Annual MACT reports provided on CD.If this information is contained in periodic and immediate SS reports (either stand-alone or contained within the periodic excess emissions report) submitted to your permitting authority, you may submit copies of those reports instead.2. Are there any types of startup or shutdown events that you have been able to eliminate? If so, please describe the type of event and explain how these events were eliminated.

No.

3. Please submit a copy of your SS plan if you are required to 

develop one.

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

4. Please provide all performance test data collected during periods of SS over the last 5 years. Indicate the test method used for each 

event.

No data available.

5. Please provide all monitoring data, including control system parameter monitoring, collected during periods of SS over the last 5 

years. 

As indicated in the 2005 - 2009 Semi-Annual MACT Repo

6. Optional: Do you wish to recommend a standard that would apply 

during startup or shutdown? If so, please describe the event to which the standard would apply; the recommended standard (this could be an emission limitation, work practice, or operational standard) that would apply during the period; the basis for the recommended standard; why and how the standard would minimize emissions during the event; and how would compliance be determined and/or monitored. 

No.
FORM E

PRESENCE OF AIR POLLUTANTS IN EMISSION POINTSPlease provide any existing emissions information and data covering hazardous air pollutants (HAP) and particulate matter (PM) for each listed process. Identify the appropriate box for which you are providing specific process information and/or pollutant emissions data.

Melting Furnace Forming Curin

Particulate Matter (PM, PM 2.5, PM Condensable) 

Chromium Compounds and Hexavalent Chromium (including any Cr speciation data)Other metal HAP (As, Be, Cd, Co, Hg, Mn, Ni, Pb, Sb, Se)Hydrogen Fluoride (HF)Hydrogen Chloride (HCl)FormaldehydePhenolMethanolOther organic HAPThe existing data requested here has been provided to EPA by the industry’s trade association, the North 

American Insulation Manufacturers Association (“NAIMA”). The existing data provided by NAIMA was set forth in 

NAIMA’s May 5, 2010 letter to EPA. The existing emissions data provided from fiber glass companies included 

test results for the following pollutants: formaldehyde, methanol, phenol, particulate matter, hydrogen fluoride, 

metals (antimony, arsenic, beryllium, cadmium, chromium, cobalt, lead, manganese, nickel and selenium), 

mercury and hexavalent chromium. The existing emissions data provided from mineral wool companies included 

test results for the following pollutants: formaldehyde, methanol, phenol, particulate matter, carbon monoxide, carbonyl sulfide, hydrogen fluoride, metals (antimony, arsenic, beryllium, cadmium, chromium, cobalt, lead, 

manganese, nickel and selenium), mercury and hexavalent chromium. The scope of the existing data provided was the result of consensus reached by EPA, NAIMA and industry

representatives. In addition to the existing data submitted to EPA, extensive new emissions data is being collected from virtually all companies through the “BTEC, Inc. Quality Assurance Project Plan for the Mineral Wool and Wool Fiberglass Emissions Test Program.” This Test Program will collect and submit to EPA, through EPA’s Electronic Reporting Tool, representative emissions data for the following pollutants: formaldehyde, methanol, phenol, 

particulate matter, carbon monoxide, carbonyl sulfide, hydrogen fluoride, metals (antimony, arsenic, beryllium, 

cadmium, chromium, cobalt, lead, manganese, nickel and selenium), mercury and hexavalent chromium.
FORM F-1 

COSTI. Process Unit (e.g., cupola, curing oven, etc.):

For each Process Unit:

 Process Unit ID Process Line IDII. Capital Costs Base year Total capital cost, including costs for individual pieces, if available.III. Annual Operating Costs Base year (most recent fiscal year) Total annual operating costs Maintenance materials and replacement parts (specify costs by item) Raw materials costs Labor ($/yr) for each labor class (hr/hr) for each labor class Utilities (breakdown for each utility) Waste treatment and/or disposal Costs associated with any work practices and pollution prevention techniques that are employed at your facility Savings associated with heat recovery and wastewater and/or solid waste returned to process from APCD (or sold to another user) Indirect costs Other (specify)Please provide the annual report to shareholders or equivalent for the most recent fiscal year. If reports are not available, provide annual sales and profits (or profit margin) for the most recent fiscal year. If company is publicly owned, please provide a web link to this information.Identify the market range (regional, national, international) of your products.

The company objects to this request because it serelevant to the EPA Administrator's review obligatioAct Section 112(d)(6) and 112(f)(2).
FORM F-1 

COST

The company objects to this request because it serelevant to the EPA Administrator's review obligatioAct Section 112(d)(6) and 112(f)(2).

Can your product(s) be substituted by another product(s)? If so, please list your product(s) and substituted product(s).

Wool fiberglass insulation comprises the major maresidential insulation material used in the United SThe remaining market consists of cellulose (scrap newspaper) treated to resist fires, spray foam, foaboards, cotton treated to resist fires, and wool trearesist fires.Wool fiberglass insulation is preferred over these alternative insulation materials because it is easilyeconomically, and safety installed in various buildinsettings, has superior fire performance capabilities70-year history of proven performance and durabil
FORM F-2

COSTI. Air Pollution Control Device (APCD) For each APCD: APCD ID Process Unit IDII. Capital Costs Base year  APCD equipment purchase cost and what was included List the cost for each piece of auxiliary equipment for each APCD not included above Installation cost Land purchase cost Total capital cost Method of financing APCD Retrofit installation Field erected or modularIII. Annual Operating Costs Base year (most recent fiscal year) Maintenance materials and replacement parts (specify costs by item) Raw materials costs Labor ($/yr) for each labor class (hr/hr) for each labor class Utilities (breakdown for each utility) Waste treatment and/or disposal Indirect costs Other (specify)

The company objects to this request because it serelevant to the EPA Administrator's review obligatioAct Section 112(d)(6) and 112(f)(2).
FORM F-2

 Total annual operating cost (most recent fiscal year)Attach annual report to shareholders or equivalent for the most recent fiscal year. Alternatively, if company is publicly owned, you can provide your company's web link to this information.