FORM A-1PARENT COMPANY INFORMATIONI. Parent Company / Legal Corporate Owner Information1. Legal Parent Company / Legal Corporate NameOwens Corning Insulating Systems, LLC2. AddressOne Owens Corning Parkway3. CityToledo4. StateOhio5. Zip Code436596. CountyLucas7. Size of Company (approximate number of employees includingall subsidiaries, branches, and related establishments owned):16,280FORM A-2FACILITY INFORMATIONII. Facility InformationFacility NameOwens Corning Insulating Systems, LLCFacility AddressStreet400 Case AvenueCityNewarkStateOhioZip Code43055CountyLickingFacility CoordinatesLatitude (decimal degrees, six decimal places)40.067244Longitude (decimal degrees, six decimal places)82.401303Specific location represented (e.g., front door of main building, centroidof property, etc.)Centroid of PropertyNumber of employees attached to the wool fiberglass manufacturingfacility:769Design capacity of the plant (tons/yr)Type(s) of process(es) (rotary spin, flame attenuation) at this plantRotary spin, fiber carding and collectionOperation schedulehrs/day24days/yr365Identify what state and local air pollution rulesand regulations, includingpermit requirements, your plant is subject to. (Please provide copies ofpermit(s) and permit IDs)Applicable requirements referenced in Title V Permit 01-45-02-0185.Provided on CD.III. Technical ContactNameMike PettisTechnical Contact TitleISB Environmental LeaderTelephone740-877-7087Facsimile (Fax)740-328-2696EmailMike.Pettis@owenscorning.comFORM A-2FACILITY INFORMATIONIV. OtherIs the facility a major source of HAP?Yes, currently.If No, did the facility take a limit of its potential HAP emissions to avoidclassification as a major source:N/ADoes the facility manufacture other productsin addition to woolfiberglass?YesIf Yes, list the other products manufacturedat the facility.Aeroflex Duct LinerAre there any HAP emissions associated with any co-located facilities?List unit operations, e.g., boiler, and pollutant/emissions.N/AFORM B-1PLANT OPERATIONSI. Overview of Plant OperationsNumber of process lines. Include lines that are currentlyoperational or that are temporarily shutdown. (Donotinclude lines permanently shutdown).For each process line:Process Line 1Process Line 2Process Line 3Process Line 4B4C4F5/6A3/A4Type of process line (e.g., rotary spin, flame attenuation) Rotary Spin Rotary Spin Rotary Spin Rotary SpinMaximum annual production rate (tons/yr)Age of process equipment (yrs)36522828Remaining economic life of process line (yrs) N/A.Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.List of products produced and most recent annualproduction (tons/yr; specify year) for each productPlease attach detailed schematics of each process line. Provided on CD. Provided on CD. Provided on CD. Provided on CD.FORM B-1PLANT OPERATIONSI. Overview of Plant OperationsNumber of process lines. Include lines that are currentlyoperational or that are temporarily shutdown. (Donotinclude lines permanently shutdown).For each process line:Type of process line (e.g., rotary spin, flame attenuation)Maximum annual production rate (tons/yr)Age of process equipment (yrs)Remaining economic life of process line (yrs)List of products produced and most recent annualproduction (tons/yr; specify year) for each productPlease attach detailed schematics of each process line.Process Line 5Process Line 6Process Line 7Process Line 8A3/A5 (RSM)Pipe CMP #1Pipe CMP #2Pipe CMP #3Rotary Spin Curing Curing Curing29292929N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.Provided on CD. Provided on CD. Provided on CD. Provided on CD.FORM B-1PLANT OPERATIONSI. Overview of Plant OperationsNumber of process lines. Include lines that are currentlyoperational or that are temporarily shutdown. (Donotinclude lines permanently shutdown).For each process line:Type of process line (e.g., rotary spin, flame attenuation)Maximum annual production rate (tons/yr)Age of process equipment (yrs)Remaining economic life of process line (yrs)List of products produced and most recent annualproduction (tons/yr; specify year) for each productPlease attach detailed schematics of each process line.Process Line 9Process Line 10Process Line 11Process Line 12Pipe CMP #4Pipe CMP #5Pipe Truck Oven #1Pipe Truck Oven #2Curing Curing Curing Curing25152929N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.Provided on CD. Provided on CD. Provided on CD. Provided on CD.FORM B-1PLANT OPERATIONSI. Overview of Plant OperationsNumber of process lines. Include lines that are currentlyoperational or that are temporarily shutdown. (Donotinclude lines permanently shutdown).For each process line:Type of process line (e.g., rotary spin, flame attenuation)Maximum annual production rate (tons/yr)Age of process equipment (yrs)Remaining economic life of process line (yrs)List of products produced and most recent annualproduction (tons/yr; specify year) for each productPlease attach detailed schematics of each process line.Process Line 13Process Line 14Aeroflex #1Aeroflex #2Fiber carding andcollectionFiber carding andcollection4747N/A. Continuedmaintenance canmaintain indefinite life.N/A. Continuedmaintenance canmaintain indefinite life.Provided on CD. Provided on CD.FORM B-2PLANT OPERATIONSII. Process - Raw materials Handling and StorageMolten glass preparationRaw materials and proportions by wt (%) Industry information provided for representativeness.Soda ash (9%), Borax (12%), Cullet (34%), Limestone(9%) and Sand (31%).Method(s) of conveying each raw material to furnace/pots Batch ingredients are unloaded to storage bins.Ingredients are conveyed to the batch mixer. Oncemixedthat batch is conveyed to storage bins by the furnaces.From the storage bins the batch is gravity fed to batchbooms (B4 & C4) or batch screws (D5,F5/6) at thefurnaces. For A-3 (pipe), the batch raw materialsaretransferred to scales and then a batch mixer. Fromthemixer, the batch is loaded into portable batch cansvia beltconveyors and bucket elevators. The batch cans arethentransferred to the pipe factory. From the bins, the batchgoes to a preheater system and then into the furnace.Binder and AdditivesList each raw material, including premixed materials, in the binderformulation and its proportion by wt (%)List steps in preparing binder, including storage temperature (°F)and holding time (hrs)The above listed binder ingredients are metered intobinder mix tanks. Mixed binder is transferred to arecirculating tank. All storage temperatures are ambient.Total holding time is approximately 45 minutes.Total yearly consumption of binder (gal/yr)Cost of binder ($/gal) for most recent year (specify year)Are binder storage and mixing tanks vented tooutside/inside? Binder storage and mix tanks vent both inside andoutside.Method of treating vent air from storage andmix tanksN/AEmission control during liquid raw material transfer from vehiclesto storage tanks.N/ADescribe future source reduction plans and schedules toreformulate binders; List each constituent, proportions wt (%), cost($/gal) for reformulationFORM B-3PLANT OPERATIONSIII. Process - Glass Melting FurnaceFor each Glass Melting Furnace:Furnace 1Furnace 2Furnace 3Process unit identification name/numberB4 Furnace (P004)C4 Furnace (P005)F5/6 Furnace (P001)Process line(s) served (identification name/number) B4 C4 F5/6Latitude (decimal degrees, six decimal places)40.06790640.06777840.0679178Longitude (decimal degrees, six decimal places)-82.402183-82.402117-82.40175Stack or vent height (units)72.58 ft.72.58 ft.63.83 ft (baghouse)4 ft.4 ft.2.08 ft. (baghouse)Manufacturer and model Cold Top Cold Top Oxy-Fuel with Electric BoostDate of original installation197419581982Estimate of remaining lifetime (yrs) N/A. Continued maintenancecan maintain indefinite life.N/A. Continued maintenancecan maintain indefinite life.N/A. Continued maintenancecan maintain indefinite life.Major rebuilds:What constitutes a major rebuildFrequency of a major rebuildN/AN/AN/ACost of typical major rebuildN/AN/AN/ADate of last major rebuildN/AN/AN/APurpose of last major rebuildN/AN/AN/AIncrease or decrease in emissionsN/AN/AN/AFuel type: electric, gas, or oilElectricElectricNatural Gas / ElectricFuel consumption rate (KW/ton of glass or Btu/ton ofglass)List HAPs that are in refractory materialChromium CompoundsChromium CompoundsChromium CompoundsDesign production rate (tons/day)Actual glass pull rate (tons/day)FORM B-3PLANT OPERATIONSIII. Process - Glass Melting FurnaceFor each Glass Melting Furnace:Furnace 1Furnace 2Furnace 3Process unit identification name/numberB4 Furnace (P004)C4 Furnace (P005)F5/6 Furnace (P001)Process line(s) served (identification name/number) B4 C4 F5/6Vent gas flow rate (acfm @°F)Temperature (°F) of molten glass in furnace andforehearth (if applicable)Nature and frequency of routine/preventive maintenanceproceduresGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Basic, routine repairs andreplacements are performedweekly for the batch charger.Repairs to the electricalsystems, which includeselectrodes and regulatingtransformers, are completedevery 30 days. Refractoryrepairs are completedinfrequently and only asnecessary.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Basic, routine repairs andreplacements are performedweekly for the batch charger.Repairs to the electricalsystems, which includeselectrodes and regulatingtransformers, are completedevery 30 days. Refractoryrepairs are completedinfrequently and only asnecessary.Daily, visible inspection ofbatch charge operations,furnace condition and burner /oxygen supply system.Repairs and replacements areroutinely completed whenneed is identified. Generalmaintenance activities follow aprescribed schedule that isdetailed in the maintenancetracking system. Refractoryrepairs are completedinfrequently and only asnecessary.Describe process modification(s) since 1999 that reduceemissionsThe Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainabilityefforts. These goals arefocused on reducing waste-tolandfill, GHG, waterconsumption, VOC's,particulate matter, NOx andenergy. Batch wettinginstalled.The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainabilityefforts. These goals arefocused on reducing waste-tolandfill, GHG, waterconsumption, VOC's,particulate matter, NOx andenergy. Batch wettinginstalled.The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainabilityefforts. These goals arefocused on reducing waste-tolandfill, GHG, waterconsumption, VOC's,particulate matter, NOx andenergy.FORM B-3PLANT OPERATIONSIII. Process - Glass Melting FurnaceFor each Glass Melting Furnace:Furnace 1Furnace 2Furnace 3Process unit identification name/numberB4 Furnace (P004)C4 Furnace (P005)F5/6 Furnace (P001)Process line(s) served (identification name/number) B4 C4 F5/6Describe future source reduction plans and schedules None currently approved orscheduled at this time.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-3PLANT OPERATIONSIII. Process - Glass Melting FurnaceFor each Glass Melting Furnace:Process unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Manufacturer and modelDate of original installationEstimate of remaining lifetime (yrs)Major rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsFuel type: electric, gas, or oilFuel consumption rate (KW/ton of glass or Btu/ton ofglass)List HAPs that are in refractory materialDesign production rate (tons/day)Actual glass pull rate (tons/day)Furnace 4A3 Furnace (P129)A4 and A540.066667-82.40006934.58 ft.1.50 ft.Gas-Fired1981N/A. Continued maintenancecan maintain indefinite life.N/AN/AN/AN/AN/ANatural GasChromium CompoundsFORM B-3PLANT OPERATIONSIII. Process - Glass Melting FurnaceFor each Glass Melting Furnace:Process unit identification name/numberProcess line(s) served (identification name/number)Vent gas flow rate (acfm @°F)Temperature (°F) of molten glass in furnace andforehearth (if applicable)Nature and frequency of routine/preventive maintenanceproceduresDescribe process modification(s) since 1999 that reduceemissionsFurnace 4A3 Furnace (P129)A4 and A5Daily, visible inspection ofbatch charge operations,furnace condition and burner /oxygen supply system.Repairs and replacements areroutinely completed whenneed is identified. Generalmaintenance activities follow aprescribed schedule that isdetailed in the maintenancetracking system. Refractoryrepairs are completedinfrequently and only asnecessary.The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainabilityefforts. These goals arefocused on reducing waste-tolandfill, GHG, waterconsumption, VOC's,particulate matter, NOx andenergy.FORM B-3PLANT OPERATIONSIII. Process - Glass Melting FurnaceFor each Glass Melting Furnace:Process unit identification name/numberProcess line(s) served (identification name/number)Describe future source reduction plans and schedulesFurnace 4A3 Furnace (P129)A4 and A5None currently approved orscheduled at this time.FORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationForming Operation 1Forming Operation 2Process unit identification name/number B4 Forming (P026) C4 Forming (P027)Process line(s) served (identification name/number)B4C4Latitude (decimal degrees, six decimal places)40.06788140.067708Longitude (decimal degrees, six decimal places)-82.402558-82.402558Stack or vent height (units)70.50 ft.92.55 ft.Stack or vent diameter (units)26.6 ft. x 6.2 ft. (rectangular) 16.4 ft. x 4.3 ft.(rectangular)Number of fiber forming devices (spinners) per line.Method of attenuating fiber (e.g., air, flame, or air and flame).Indicate type of burner used (if flame).Air and Flame Air and FlameIs there a forehearth between the furnace andthe formingsection?Yes YesMajor rebuilds:What constitutes a major rebuild The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the formingemissions. Therefore, thecompany does not considerthese to be major rebuilds forthe purpose of this ICR.The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the formingemissions. Therefore, thecompany does not considerthese to be major rebuilds forthe purpose of this ICR.Frequency of a major rebuildN/AN/ACost of typical major rebuildN/AN/ADate of last major rebuildN/AN/APurpose of last major rebuildN/AN/AIncrease or decrease in emissionsN/AN/AIf modular, number of modules and plenumsPresence of water overspray and application rate (gpm)Binder applied and application rate (gpm)FORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationForming Operation 1Forming Operation 2Process unit identification name/number B4 Forming (P026) C4 Forming (P027)Process line(s) served (identification name/number)B4C4Other material applied and application rate (gpm)NoneNoneTemperature of glass fiber when binder is applied (°F)Temperature of binder when applied to fibers(°F)Method of evenly distributing fibers onto forming conveyor Compressed air lapping system Compressed air lapping systemFormed mat thickness (in.)1"- 6" as formed, up to 15" onramp.1"-12" as formed, up to 20" onramp.Forming air flow rate (acfm @ °F)Percent of forming air recirculated and percent exhausted None recirculated. 100%exhaustedNone recirculated. 100%exhaustedNature and frequency of routine/preventive maintenanceproceduresGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationForming Operation 1Forming Operation 2Process unit identification name/number B4 Forming (P026) C4 Forming (P027)Process line(s) served (identification name/number)B4C4Describe process modification(s) since 1999 that reduceemissionsDescribe future source reduction plans and schedules None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Number of fiber forming devices (spinners) per line.Method of attenuating fiber (e.g., air, flame, or air and flame).Indicate type of burner used (if flame).Is there a forehearth between the furnace andthe formingsection?Major rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsIf modular, number of modules and plenumsPresence of water overspray and application rate (gpm)Binder applied and application rate (gpm)Forming Operation 3Forming Operation 4F5/6 Forming (P031) A4 Forming (P130)F5/6CMP 1-5, Truck Ovens40.06738640.06667-82.402261-82.400592108.3347.50 ft.5.83 ft. (08-191 &193), 6.5 ft.(08-192 & 194)22 ft.Air and Flame Air and FlameYes YesThe company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the formingemissions. Therefore, thecompany does not considerthese to be major rebuilds forthe purpose of this ICR.The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the formingemissions. Therefore, thecompany does not considerthese to be major rebuilds forthe purpose of this ICR.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AFORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Other material applied and application rate (gpm)Temperature of glass fiber when binder is applied (°F)Temperature of binder when applied to fibers(°F)Method of evenly distributing fibers onto forming conveyorFormed mat thickness (in.)Forming air flow rate (acfm @ °F)Percent of forming air recirculated and percent exhaustedNature and frequency of routine/preventive maintenanceproceduresForming Operation 3Forming Operation 4F5/6 Forming (P031) A4 Forming (P130)F5/6CMP 1-5, Truck OvensNoneNoneCompressed air lapping system Compressed air lappingsystem1"-6" as formed, up to 20" onramp.1"-6" as formed, up to 15" onramp.None recirculated. 100%exhaustedNone recirculated. 100%exhaustedGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 that reduceemissionsDescribe future source reduction plans and schedulesForming Operation 3Forming Operation 4F5/6 Forming (P031) A4 Forming (P130)F5/6CMP 1-5, Truck OvensThe Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Number of fiber forming devices (spinners) per line.Method of attenuating fiber (e.g., air, flame, or air and flame).Indicate type of burner used (if flame).Is there a forehearth between the furnace andthe formingsection?Major rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsIf modular, number of modules and plenumsPresence of water overspray and application rate (gpm)Binder applied and application rate (gpm)Forming Operation 5Forming Operation 5A-5 Forming (P143) Aeroflex #1 Forming (P038) isnot rotary spin / flameattenuation.RSMN/A40.06667N/A-82.400592N/A47.50 ft.N/A22 ft. N/AN/AAir and Flame N/AYes N/AN/AThe company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the formingemissions. Therefore, thecompany does not considerthese to be major rebuilds forthe purpose of this ICR.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AFORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Other material applied and application rate (gpm)Temperature of glass fiber when binder is applied (°F)Temperature of binder when applied to fibers(°F)Method of evenly distributing fibers onto forming conveyorFormed mat thickness (in.)Forming air flow rate (acfm @ °F)Percent of forming air recirculated and percent exhaustedNature and frequency of routine/preventive maintenanceproceduresForming Operation 5Forming Operation 5A-5 Forming (P143) Aeroflex #1 Forming (P038) isnot rotary spin / flameattenuation.RSMN/ANoneN/AN/AN/ACompressed air lapping system N/A1"-6" as formed, up to 15" onramp.N/AN/ANone recirculated. 100%exhaustedN/AGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.N/AFORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 that reduceemissionsDescribe future source reduction plans and schedulesForming Operation 5Forming Operation 5A-5 Forming (P143) Aeroflex #1 Forming (P038) isnot rotary spin / flameattenuation.RSMN/AThe Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.N/ANone currently approved orscheduled at this time.N/AFORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Number of fiber forming devices (spinners) per line.Method of attenuating fiber (e.g., air, flame, or air and flame).Indicate type of burner used (if flame).Is there a forehearth between the furnace andthe formingsection?Major rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsIf modular, number of modules and plenumsPresence of water overspray and application rate (gpm)Binder applied and application rate (gpm)Forming Operation 6Aeroflex #2 Forming (P038) isnot rotary spin / flameattenuation.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AN/AFORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Other material applied and application rate (gpm)Temperature of glass fiber when binder is applied (°F)Temperature of binder when applied to fibers(°F)Method of evenly distributing fibers onto forming conveyorFormed mat thickness (in.)Forming air flow rate (acfm @ °F)Percent of forming air recirculated and percent exhaustedNature and frequency of routine/preventive maintenanceproceduresForming Operation 6Aeroflex #2 Forming (P038) isnot rotary spin / flameattenuation.N/AN/AN/AN/AN/AN/AN/AN/AN/AFORM B-4PLANT OPERATIONSIV. Process - Forming -- Rotary Spin / Flame AttenuationFor each Forming Operation -- Rotary Spin/Flame AttenuationProcess unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 that reduceemissionsDescribe future source reduction plans and schedulesForming Operation 6Aeroflex #2 Forming (P038) isnot rotary spin / flameattenuation.N/AN/AN/AFORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Curing Oven 1Curing Oven 2Process unit identification name/numberB4 Curing (P140)C4 Curing (P055)Process line(s) served (identification name/number) B4 C4Latitude (decimal degrees, six decimal places)40.06767540.067708Longitude (decimal degrees, six decimal places)-82.400000-82.402558Stack or vent height (units) 41.18 ft. (charge) and 40.58 ft(discharge)92.55 ftStack or vent diameter (units) 2.0 ft (charge)and 1.33 ft.(discharge)9.75 ft.Method of curingManufacturer and modelOC Proprietary DesignOC Proprietary DesignDate of original installation19591958Major rebuilds:What constitutes a major rebuild The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.Frequency of a major rebuildN/AN/ACost of typical major rebuildN/AN/ADate of last major rebuildN/AN/APurpose of last major rebuildN/AN/AIncrease or decrease in emissionsN/AN/AFuel type: electric, gas, or oilNatural GasNatural GasFuel consumption rate (KW/hr or BTU/hr)Moisture content wt (%) of formed mat:inlet2.5 - 5%2.5 - 5%outlet<0.5%<0.5%FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Curing Oven 1Curing Oven 2Process unit identification name/numberB4 Curing (P140)C4 Curing (P055)Process line(s) served (identification name/number) B4 C4Air flow rate (acfm @°F) from curingCharge: 7,720 acfm @ 321 °F.Discharge: 9,430 acfm @ 395°F.19,700 acfm @ 633 °FExhaust air temperature (°F)Charge: 321 °F. Discharge:395 °F.633 °FResidence time of product (mins)Binder content of cured product (LOI)Nature and frequency of routine/preventivemaintenance proceduresGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Curing Oven 1Curing Oven 2Process unit identification name/numberB4 Curing (P140)C4 Curing (P055)Process line(s) served (identification name/number) B4 C4Describe process modification(s) since 1999 thatreduce emissionsDescribe future source reduction plans andschedulesNone currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Method of curingManufacturer and modelDate of original installationMajor rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsFuel type: electric, gas, or oilFuel consumption rate (KW/hr or BTU/hr)Moisture content wt (%) of formed mat:inletoutletCuring Oven 3Curing Oven 4F5/6 Curing (P066)CMP 1 (P133)F5/6 A440.06736440.066667-82.402583-82.40106767 ft. 40.33 ft.3.75 ft. 0.92 ft.OC Proprietary DesignOC Proprietary Design19681981The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/ANatural GasNatural Gas3.5 - 5%2.5 - 5%<0.5%<0.5%FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Air flow rate (acfm @°F) from curingExhaust air temperature (°F)Residence time of product (mins)Binder content of cured product (LOI)Nature and frequency of routine/preventivemaintenance proceduresCuring Oven 3Curing Oven 4F5/6 Curing (P066)CMP 1 (P133)F5/6 A417,200 acfm @ 649 °F No data available.649 °F 445 °FGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 thatreduce emissionsDescribe future source reduction plans andschedulesCuring Oven 3Curing Oven 4F5/6 Curing (P066)CMP 1 (P133)F5/6 A4The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Method of curingManufacturer and modelDate of original installationMajor rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsFuel type: electric, gas, or oilFuel consumption rate (KW/hr or BTU/hr)Moisture content wt (%) of formed mat:inletoutletCuring Oven 5Curing Oven 6CMP 2 (P134)CMP 3 (P135)A4 A440.06666740.066667-82.401067-82.40102540.33 ft. 38.33 ft.0.92 ft. 0.92 ft.OC Proprietary DesignOC Proprietary Design19811981The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/ANatural GasNatural Gas2.5 - 5%2.5 - 5%<0.5%<0.5%FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Air flow rate (acfm @°F) from curingExhaust air temperature (°F)Residence time of product (mins)Binder content of cured product (LOI)Nature and frequency of routine/preventivemaintenance proceduresCuring Oven 5Curing Oven 6CMP 2 (P134)CMP 3 (P135)A4 A4No data available. 3,870 acfm @ 445 °F445 °F 445 °FGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 thatreduce emissionsDescribe future source reduction plans andschedulesCuring Oven 5Curing Oven 6CMP 2 (P134)CMP 3 (P135)A4 A4The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Method of curingManufacturer and modelDate of original installationMajor rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsFuel type: electric, gas, or oilFuel consumption rate (KW/hr or BTU/hr)Moisture content wt (%) of formed mat:inletoutletCuring Oven 7Curing Oven 8CMP 4 (P142)CMP 5 (P195)A4 A440.06666740.066667-82.401067-82.40110638.33 ft. 48 ft.0.92 ft. 1.83 ft.OC Proprietary DesignOC Proprietary Design19811995The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/ANatural GasNatural Gas2.5 - 5%2.5 - 5%<0.5%<0.5%FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Air flow rate (acfm @°F) from curingExhaust air temperature (°F)Residence time of product (mins)Binder content of cured product (LOI)Nature and frequency of routine/preventivemaintenance proceduresCuring Oven 7Curing Oven 8CMP 4 (P142)CMP 5 (P195)A4 A4No data available. 5,140 acfm @ 459 °F445 °F 445 °FGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 thatreduce emissionsDescribe future source reduction plans andschedulesCuring Oven 7Curing Oven 8CMP 4 (P142)CMP 5 (P195)A4 A4The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Method of curingManufacturer and modelDate of original installationMajor rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsFuel type: electric, gas, or oilFuel consumption rate (KW/hr or BTU/hr)Moisture content wt (%) of formed mat:inletoutletCuring Oven 9Curing Oven 10Truck Oven 1 (P136)Truck Oven 2 (P147)A4 A440.06666740.066667-82.401781-82.40178148.70 ft. 48.70 ft.1.50 ft. 1.5 ft.OC Proprietary DesignOC Proprietary Design1981The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/ANatural GasNatural Gas2.5 - 5%2.5 - 5%<0.5%<0.5%FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Air flow rate (acfm @°F) from curingExhaust air temperature (°F)Residence time of product (mins)Binder content of cured product (LOI)Nature and frequency of routine/preventivemaintenance proceduresCuring Oven 9Curing Oven 10Truck Oven 1 (P136)Truck Oven 2 (P147)A4 A4No data available. No data available.445 °F 445 °FGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 thatreduce emissionsDescribe future source reduction plans andschedulesCuring Oven 9Curing Oven 10Truck Oven 1 (P136)Truck Oven 2 (P147)A4 A4The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Method of curingManufacturer and modelDate of original installationMajor rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsFuel type: electric, gas, or oilFuel consumption rate (KW/hr or BTU/hr)Moisture content wt (%) of formed mat:inletoutletCuring Oven 11Curing Oven 12RSM (P131)Aeroflex 1 (P044)A-5 Aeroflex 140.06666740.068467-82.400069-82.40000047.5 ft. 32.15 ft. (stack 11-18) and34.72 ft (stack 11-6)22 ft. 1.5 ft. (stack 11-18) and 1.33 ft.(stack 11-6)OC Proprietary DesignOC Proprietary Design19811963The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.N/AN/AN/AN/AN/AN/AN/AN/AN/AN/ANatural GasNatural Gas2.5 - 5%No data available.<0.5%No data available.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Air flow rate (acfm @°F) from curingExhaust air temperature (°F)Residence time of product (mins)Binder content of cured product (LOI)Nature and frequency of routine/preventivemaintenance proceduresCuring Oven 11Curing Oven 12RSM (P131)Aeroflex 1 (P044)A-5 Aeroflex 14,820 acfm @ 190 °F Charge: 9,010 acfm @ 464 °F.Discharge: 10,300 acfm @ 420°F.190 °F Charge: 464 °F. Discharge:420°F.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 thatreduce emissionsDescribe future source reduction plans andschedulesCuring Oven 11Curing Oven 12RSM (P131)Aeroflex 1 (P044)A-5 Aeroflex 1The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Method of curingManufacturer and modelDate of original installationMajor rebuilds:What constitutes a major rebuildFrequency of a major rebuildCost of typical major rebuildDate of last major rebuildPurpose of last major rebuildIncrease or decrease in emissionsFuel type: electric, gas, or oilFuel consumption rate (KW/hr or BTU/hr)Moisture content wt (%) of formed mat:inletoutletCuring Oven 13Aeroflex 2 (P060)Aeroflex 240.066667-82.40000037.67 ft (11-28), 28 ft (11-01)1.92 ft (11-28), .83 ft (11-1)OC Proprietary Design1963The company undertakesroutine repair and replacementprojects. As with the furnace,these projects are normally “asis” maintenance projects that donot impact the oven emissions.Therefore, the company doesnot consider these to be majorrebuilds for the purpose of thisICR.N/AN/AN/AN/AN/ANatural GasNo data available.No data available.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Air flow rate (acfm @°F) from curingExhaust air temperature (°F)Residence time of product (mins)Binder content of cured product (LOI)Nature and frequency of routine/preventivemaintenance proceduresCuring Oven 13Aeroflex 2 (P060)Aeroflex 2Charge: 8,190 acfm @ 444 °F.Discharge: 8,570 acfm @ 408°F.Charge: 444 °F. Discharge:408°F.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when required duringunscheduled downtimes.Basic, routine cleaning occursevery 6 to 12 weeks.Significant repairs such aschain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.FORM B-5PLANT OPERATIONSV. Process - CuringFor eachCuring Oven:Process unit identification name/numberProcess line(s) served (identification name/number)Describe process modification(s) since 1999 thatreduce emissionsDescribe future source reduction plans andschedulesCuring Oven 13Aeroflex 2 (P060)Aeroflex 2The Company has establishedgoals to reduce theenvironmental footprint of ourmanufacturing operations aspart of our sustainability efforts.These goals are focused onreducing waste-to-landfill, GHG,water consumption, VOC's,particulate matter, NOx andenergy.None currently approved orscheduled at this time.FORM B-6PLANT OPERATIONSVI. Process - CoolingFor eachCooling Operation: Cooling Operation 1 Cooling Operation 2 Cooling Operation 3Process unit identification name/number B4 Cooling (P176) C4 Cooling Section (P073) F5 Cooling Section (P128)Process line(s) served (identification name/number) B4 C4 F5/6Latitude (decimal degrees, six decimal places)40.06773640.06761940.067447Longitude (decimal degrees, six decimal places)-82.40000082.40000082.402406Stack or vent height (units)38.8 ft.50.78 ft.65.72 ft.Stack or vent diameter (units)2.0 x 2.67 ft. (rectangular)2.67 ft.2.0 x 2.67 ft. (rectangular)Cooling air flow rate (acfm @°F)14,000 - 15,000 acfm @115 -120°F10,000 - 11,000 acfm @ 100°F10,700 acfm @ 100 °FPercentage of cooling air recirculated (if any) None None NoneCooling air temperature (°F) Ambient Ambient AmbientNature and frequency of routine/preventivemaintenance proceduresGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when requiredduring unscheduleddowntimes. Basic, routinecleaning occurs every 6 to 12weeks. Significant repairssuch as chain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when requiredduring unscheduleddowntimes. Basic, routinecleaning occurs every 6 to 12weeks. Significant repairssuch as chain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Repairs and replacements areperformed when requiredduring unscheduleddowntimes. Basic, routinecleaning occurs every 6 to 12weeks. Significant repairssuch as chain and sprocketreplacement, frame repair andtrack replacement generallyoccur with refractoryreplacement of the furnace.Describe process modification(s) since 1999 thatreduce emissionsDescribe future source reduction plans and schedules None currently approved orscheduled at this time.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM B-7PLANT OPERATIONSVII. Process - Use of SolventsUse of SolventsVolatile solvents used at your facility (where and how used) N/A. No HAP-containing solvents usedin themanufacturing process.List each solvent used and quantity (gal/yr) N/A. No HAP-containing solvents used in themanufacturing process.Emission control device(s) used to control emissions from solventusage/storage?N/A. No HAP-containing solvents used in themanufacturing process.FORM B-8PROCESS OPERATIONSVIII. Pollution PreventionPlease describe any work practices, pollution prevention techniques,and control strategies evaluated and/or implementedat each processunit at your facility (e.g., binder reformulation,alternative fuels usage,etc.) to reduce emissions of PM and HAPs you identified in Form E.You must specify the year in which the facility implemented thepractice/technique and identify the emission reductions (if measured)from these practices/techniques.FORM C-1AIR POLLUTION CONTROLI. Electrostatic Precipitator (ESP)For each ESP:ESP 1Process line(s) (identification name/number)A4 and A5Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Pipe A-3 Furnace (P129)Latitude (decimal degrees, six decimal places)40.066667Longitude (decimal degrees, six decimal places)82.400069Stack or vent height (units)34.58 ft.Stack or vent diameter (units)1.65 ft.Manufacturer and modelUnited McGillDate of original installation1981Number of collection plates and configuration25 platesGas flow rate to ESP (acfm @°F)8,510 acfm @ 233 °FInlet gas temperature (°F)550 °FOutlet gas temperature (°F)250 - 350 °FInlet grain loading (gr/dscf)No data available.Outlet grain loading (gr/dscf)0.0037 gr/dscfAverage stack opacity (%)<20%Pressure drop across ESP (in. H2O gauge) 0.030"Plate area (ft2)3,858 ft2Vendor guarantee on ESP efficiency (attach copy)Yes. Provided on CD.Method of plate cleaning and frequency Automated rappingdevices. Plated cleanedfor two minutes every twohours.Flow rate of plate wash water to ESP (gpm), if applicableN/ATemperature of plate wash water to ESP (°F), if applicableN/ASource of plate wash water used for cleaning,if applicableN/AConcentration (mg/l) of dissolved and suspended solids in platewash water, if applicableN/AConditioning agents used and amounts (in gpmor lbs/hr), ifapplicableN/AAmount of wastewater generated (gpd), if applicableN/AAmount of wastewater recycled (gpd), if applicableN/AAmount of wastewater disposed of (gpd), if applicableN/AMethod of wastewater disposal, if applicableN/AFORM C-1AIR POLLUTION CONTROLI. Electrostatic Precipitator (ESP)For each ESP:ESP 1Process line(s) (identification name/number)A4 and A5Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Pipe A-3 Furnace (P129)Quantity of solid waste collected (lbs/yr)Approximately 17,000 lbs.Small quantities of DEPresidue becomescontaminated in theprocess and must bedisposed.Quantity of solid waste recycled (lbs/yr)None.Quantity of solid waste disposed of (lbs/yr) Approximately 17,000 lbs.Method of solid waste disposalHazardous Waste LandfillNature and frequency of routine/preventive maintenanceproceduresGeneral maintenanceactivities follow aprescribed schedule thatis detailed in themaintenance trackingsystem. Systems arecontinuously monitoredand notifications occurthat initiate maintenance.SIR repair andreplacement is conductedas needed. Electrodereplacement occurs on aa12-15 year cycle.Problems experienced with control device within the last fiveyears; how were problems solved?None reported in Title Vdeviation reports.Continuous monitoring method(s) used to monitor ESPperformance, including parameters monitoredSecondary voltage andamperage of 3rd field.FORM C-1AIR POLLUTION CONTROLI. Electrostatic Precipitator (ESP)For each ESP:ESP 1Process line(s) (identification name/number)A4 and A5Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Pipe A-3 Furnace (P129)Describe any plans to replace or upgrade ESP None currently approvedor scheduled at this time.FORM C-2AIR POLLUTION CONTROLII. ScrubberFor each Scrubber:Scrubber 1 Scrubber 2Process line(s) (identification name/number) C4 F5/6Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)C4 Cooling (P073) F5 Cooling (P128)Latitude (decimal degrees, six decimal places)40.06761940.067447Longitude (decimal degrees, six decimal places)82.40000082.402406Stack or vent height (units)50.78 ft.65.72 ft.Stack or vent diameter (units)2.67 ft. 2.0 x 2.67 ft. (rectangular)Manufacturer and modelMonroe Environmental Flex KleenDate of original installation1988 1968Type (e.g., venturi, orifice)Venturi Spray chamber withcycloneGas flow rate to scrubber (acfm @°F)15,200 acfm @ 98 °F 10,700 acfm @ 100 °FInlet gas temperature (°F)100 - 120 °F 100 - 120 °FOutlet gas temperature (°F)100 °F 100 °FInlet grain loading (gr/dscf)No data available. No data available.Outlet grain loading (gr/dscf)0.0172 gr/dscf 0.0262 gr/dscfAverage stack opacity (%)<20% <20%Water flow rate to scrubber (gpm) 200 - 500 gpm 200 - 500 gpmPercent of scrubber water from recycled wastewater 100% 100%Source of scrubbing water and type of pretreatment. Substance(s)added as part of pretreatment and amount used (gpmor lbs/hr)Wash water. Nopretreatment.Wash water. Nopretreatment.HAP composition of wastewater (mg/L) No data available. No data available.Concentration (mg/L) of dissolved and suspended solids inscrubbing waterNo data available. No data available.Scrubbing water temperature (°F)60 - 100 °F 60 - 100 °FLiquid/gas ratio (gal/103acfm)No data available. No data available.Pressure drop across scrubber (in. H2O gauge) 4 - 12" 4 - 12"FORM C-2AIR POLLUTION CONTROLII. ScrubberFor each Scrubber:Scrubber 1 Scrubber 2Process line(s) (identification name/number) C4 F5/6Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)C4 Cooling (P073) F5 Cooling (P128)Amount of wastewater generated (gpd) 0 gpd (infrequentdischarges)0 gpd (infrequentdischarges)Amount of wastewater recycled (gpd) 100% 100%Amount of wastewater disposed of (gpd) 0 gpd (infrequentdischarges)0 gpd (infrequentdischarges)Method of wastewater disposalN/A N/AQuantity of solid waste collected (lbs/yr) Approximately 4,000 lbs/yr Approximately 4,000 lbs/yrQuantity of solid waste recycled (lbs/yr) 0 lbs/yr 0 lbs/yrQuantity of solid waste disposed of (lbs/yr) Approximately 4,000 lbs/yr(all sources - wash watersystem)Approximately 4,000 lbs/yr(all sources - wash watersystem)Method of solid waste disposalFacility solid waste landfill Facility solid waste landfillVendor guarantee on scrubber efficiency (attach copy) None provided. None provided.Nature and frequency of preventive maintenance procedures General maintenanceactivities follow aprescribed schedule that isdetailed in themaintenance trackingsystem. Nozzles and flowpatterns are checked daily;repairs are completed asneeded. Cleaning isperformed on a cyclematching machinedowntime.General maintenanceactivities follow aprescribed schedule that isdetailed in themaintenance trackingsystem. Nozzles and flowpatterns are checked daily;repairs are completed asneeded. Cleaning isperformed on a cyclematching machinedowntime.FORM C-2AIR POLLUTION CONTROLII. ScrubberFor each Scrubber:Scrubber 1 Scrubber 2Process line(s) (identification name/number) C4 F5/6Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)C4 Cooling (P073) F5 Cooling (P128)Problems experienced with control device within the last five years;how were problems solved?As reported in Title Vdeviation reports: highpressure drops / filterchange.As reported in Title Vdeviation reports: highpressure drops / filterchange.Continuous monitoring method(s) used to monitor scrubberperformance, including parameters monitoredWater Flow Rate andPressure DropNonePlans to replace or upgrade scrubber None currently approvedor scheduled at this time.None currently approvedor scheduled at this time.FORM C-3AIR POLLUTION CONTROLIII. Mechanical CollectorNot applicable to thisfacility.For each Mechanical Collector:Mechanical CollectorProcess line(s) (identification name/number) N/AEquipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)N/ALatitude (decimal degrees, six decimal places)N/ALongitude (decimal degrees, six decimal places)N/AStack or vent height (units)N/AStack or vent diameter (units)N/AManufacturer and modelN/ADate of original installationN/AType of mechanical collectorN/AGas flow rate to collector (acfm @°F)N/AInlet gas temperature (°F)N/AOutlet gas temperature (°F)N/AInlet grain loading (gr/dscf)N/AOutlet grain loading (gr/dscf)N/AAverage stack opacity (%)N/AOverall pressure drop (in. H2O gauge) N/AVendor guarantee on mechanical collector efficiency (attachcopy)N/AQuantity of solid waste collected (lbs/yr) N/AQuantity of solid waste recycled (lbs/yr) N/AQuantity of solid waste disposed of (lbs/yr) N/AMethod of solid waste disposal N/ANature and frequency of preventive maintenance procedures N/AProblems experienced with control device within the last fiveyears; how were problems solved?N/AContinuous monitoring method(s) used to monitor performance,including parameters monitoredN/APlans to replace or upgrade mechanical collector N/AFORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Fabric Filter 1 Fabric Filter 2 Fabric Filter 3Process line(s) (identification name/number) B4 C4 F6Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)B4 Cooling / Trim. EmissionPoint: PencloneC4 Trim. Emission Point:PencloneF6 Furnace. Emission Point:P001 (Baghouse)Latitude (decimal degrees, six decimal places)40.06773640.06761940.0679178Longitude (decimal degrees, six decimal places)-82.40000082.400000-82.40175Stack or vent height (units)38.8 ft.50.78 ft.63.83 ft.Stack or vent diameter (units)2.0 x 2.67 ft. (rectangular)2.67 ft.2.08 ft.Manufacturer and model OC Proprietary Design OCProprietary Design Wheelabrator - FryeDate of original installation 1974 1974 1977Number of compartments 1 1 4Number of bags per compartment 1 1 50Filter material and coatings applied PolyesterPolyester PolyesterFabric weight (oz/yd2) 3 oz/yd23 oz/yd2No data available.Filter surface area (ft2) 900 ft2900 ft2No data available.Gas flow rate to filter (acfm @°F)No data available. No data available. 18,030 acfm @ 330 °FInlet gas temperature (°F)No data available. No data available. No data available.Outlet gas temperature (°F)No data available. No data available. 330 °FInlet grain loading (gr/dscf) No data available. No data available. No data available.Outlet grain loading (gr/dscf) <0.02 gr/dscf <0.02 gr/dscf 0.0034 gr/dcsfAverage stack opacity (%) <20% <20% <20%Overall pressure drop (in. H2O gauge) No data available. No data available. 3" - 18"Method and frequency of bag cleaning Manual.Periodically asneeded.Manual. Periodically asneeded.Sonic cleaning. Every 15 -60 minutes.Vendor guarantee on fabric filter efficiency(attachcopy)N/A N/A None provided.FORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Fabric Filter 1 Fabric Filter 2 Fabric Filter 3Process line(s) (identification name/number) B4 C4 F6Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)B4 Cooling / Trim. EmissionPoint: PencloneC4 Trim. Emission Point:PencloneF6 Furnace. Emission Point:P001 (Baghouse)Quantity of solid waste collected (lbs/yr) Didnot operate in 2009. 2,300,0002,600 lbs. Small quantities ofDEP residue becomescontaminated in the processand must be disposed.Quantity of solid waste recycled (lbs/yr) Didnot operate in 2009. 2,254,000 0 lbsQuantity of solid waste disposed of (lbs/yr) Did not operate in 2009. 46,000 2,600 lbsMethod of solid waste disposal N/A Facility Solid Waste Landfill Facility Solid Waste LandfillNature and frequency of preventive maintenanceproceduresShut down for inspection,maintenance and cleaningevery 8 to 12 weeks.Shut down for inspection,maintenance and cleaningevery 8 to 12 weeks.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.Problems experienced with control device within thelast five years; how were problems solved?None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.As reported in Title Vdeviation reports: highdifferential pressure /repaired; and equipmentfailure / repaired.Continuous monitoring method(s) used to monitorperformance, including parameters monitoredNone None Bag leak detection monitorsincrease in PM.Plans to replace or upgrade fabric filter Nonecurrently approved orscheduled at this time.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Process line(s) (identification name/number)Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Manufacturer and modelDate of original installationNumber of compartmentsNumber of bags per compartmentFilter material and coatings appliedFabric weight (oz/yd2)Filter surface area (ft2)Gas flow rate to filter (acfm @°F)Inlet gas temperature (°F)Outlet gas temperature (°F)Inlet grain loading (gr/dscf)Outlet grain loading (gr/dscf)Average stack opacity (%)Overall pressure drop (in. H2O gauge)Method and frequency of bag cleaningVendor guarantee on fabric filter efficiency(attachcopy)Fabric Filter 4 Fabric Filter 5 Fabric Filter 6All Lines All Lines Batch Ingredient Storage SiloBatch House Sand Storage,Silo & Unloading (P901)(stack 19-19)Batch Ingredient Storage Silo- Batch Bin 1 (P148) (stack19-1)Batch Ingredient Storage Silo- Batch Bin 2 (P149) (stack19-2)40.067327540.0672940.0673072-82.401672-82.401648-82.4015802.0 ft.43.0 ft.43.0 ft.0.25 ft.0.58 ft.1.50 ft.OC Proprietary Design OC Proprietary Design OC Proprietary Design1985 1973 19731 1 11 1 1Polyester Polyester PolyesterNo data available. No data available. No data available.No data available. No data available. No data available.No data available. No data available. No data available.Ambient Ambient AmbientAmbient Ambient AmbientNo data available. No data available. No data available.<0.02 gr/dscf <0.02 gr/dscf <0.02 gr/dscf<20% <20% <20%No data available. No data available. No data available.Manual. Periodically asneeded.Manual. Periodically asneeded.Manual. Periodically asneeded.N/A N/A N/AFORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Process line(s) (identification name/number)Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)Quantity of solid waste collected (lbs/yr)Quantity of solid waste recycled (lbs/yr)Quantity of solid waste disposed of (lbs/yr)Method of solid waste disposalNature and frequency of preventive maintenanceproceduresProblems experienced with control device within thelast five years; how were problems solved?Continuous monitoring method(s) used to monitorperformance, including parameters monitoredPlans to replace or upgrade fabric filterFabric Filter 4 Fabric Filter 5 Fabric Filter 6All Lines All Lines Batch Ingredient Storage SiloBatch House Sand Storage,Silo & Unloading (P901)(stack 19-19)Batch Ingredient Storage Silo- Batch Bin 1 (P148) (stack19-1)Batch Ingredient Storage Silo- Batch Bin 2 (P149) (stack19-2)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)0 lbs 0 lbs 0 lbsN/A N/A N/AGeneral maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.None. None. None.None currently approved orscheduled at this time.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Process line(s) (identification name/number)Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Manufacturer and modelDate of original installationNumber of compartmentsNumber of bags per compartmentFilter material and coatings appliedFabric weight (oz/yd2)Filter surface area (ft2)Gas flow rate to filter (acfm @°F)Inlet gas temperature (°F)Outlet gas temperature (°F)Inlet grain loading (gr/dscf)Outlet grain loading (gr/dscf)Average stack opacity (%)Overall pressure drop (in. H2O gauge)Method and frequency of bag cleaningVendor guarantee on fabric filter efficiency(attachcopy)Fabric Filter 7 Fabric Filter 8 Fabric Filter 9Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch Ingredient Storage SiloBatch Ingredient Storage Silo- Batch Bin 3 (P150) (stack19-3)Batch Ingredient Storage Silo- Batch Bin 4 (P151) (stack19-4)Batch Ingredient Storage Silo- Batch Bin 7 (P152) (stack19-8)40.067323340.067341140.0674039-82.401515-82.401450-82.40118743.0 ft.43.0 ft.43.0 ft.1.50 ft.1.5 ft.1.50 ft.OC Proprietary Design OC Proprietary Design OC Proprietary Design1973 1973 19731 1 11 1 1Polyester Polyester PolyesterNo data available. No data available. No data available.No data available. No data available. No data available.No data available. No data available. No data available.Ambient Ambient AmbientAmbient Ambient AmbientNo data available. No data available. No data available.<0.02 gr/dscf <0.02 gr/dscf <0.02 gr/dscf<20% <20% <20%No data available. No data available. No data available.Manual. Periodically asneeded.Manual. Periodically asneeded.Manual. Periodically asneeded.N/A N/A N/AFORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Process line(s) (identification name/number)Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)Quantity of solid waste collected (lbs/yr)Quantity of solid waste recycled (lbs/yr)Quantity of solid waste disposed of (lbs/yr)Method of solid waste disposalNature and frequency of preventive maintenanceproceduresProblems experienced with control device within thelast five years; how were problems solved?Continuous monitoring method(s) used to monitorperformance, including parameters monitoredPlans to replace or upgrade fabric filterFabric Filter 7 Fabric Filter 8 Fabric Filter 9Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch Ingredient Storage SiloBatch Ingredient Storage Silo- Batch Bin 3 (P150) (stack19-3)Batch Ingredient Storage Silo- Batch Bin 4 (P151) (stack19-4)Batch Ingredient Storage Silo- Batch Bin 7 (P152) (stack19-8)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)0 lbs 0 lbs 0 lbsN/A N/A N/AGeneral maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.None. None. None.None currently approved orscheduled at this time.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Process line(s) (identification name/number)Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Manufacturer and modelDate of original installationNumber of compartmentsNumber of bags per compartmentFilter material and coatings appliedFabric weight (oz/yd2)Filter surface area (ft2)Gas flow rate to filter (acfm @°F)Inlet gas temperature (°F)Outlet gas temperature (°F)Inlet grain loading (gr/dscf)Outlet grain loading (gr/dscf)Average stack opacity (%)Overall pressure drop (in. H2O gauge)Method and frequency of bag cleaningVendor guarantee on fabric filter efficiency(attachcopy)Fabric Filter 10 Fabric Filter 11 Fabric Filter 12Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch Ingredient Storage SiloBatch Ingredient Storage Silo- Batch Bin 8 (P153) (stack19-10)Batch Ingredient Storage Silo- Batch Bin 9 (P154) (stack19-12)Batch Ingredient Storage Silo- Batch Bin 10 (P156) (stack19-13)40.067435840.067456940.0674731-82.401058-82.400966-82.40089943.0 ft.43.0 ft.43.0 ft.1.50 ft.1.5 ft.0.58 ft.OC Proprietary Design OC Proprietary Design OC Proprietary Design1973 1973 19731 1 11 1 1Polyester Polyester PolyesterNo data available. No data available. No data available.No data available. No data available. No data available.No data available. No data available. No data available.Ambient Ambient AmbientAmbient Ambient AmbientNo data available. No data available. No data available.<0.02 gr/dscf <0.02 gr/dscf <0.02 gr/dscf<20% <20% <20%No data available. No data available. No data available.Manual. Periodically asneeded.Manual. Periodically asneeded.Manual. Periodically asneeded.N/A N/A N/AFORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Process line(s) (identification name/number)Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)Quantity of solid waste collected (lbs/yr)Quantity of solid waste recycled (lbs/yr)Quantity of solid waste disposed of (lbs/yr)Method of solid waste disposalNature and frequency of preventive maintenanceproceduresProblems experienced with control device within thelast five years; how were problems solved?Continuous monitoring method(s) used to monitorperformance, including parameters monitoredPlans to replace or upgrade fabric filterFabric Filter 10 Fabric Filter 11 Fabric Filter 12Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch Ingredient Storage SiloBatch Ingredient Storage Silo- Batch Bin 8 (P153) (stack19-10)Batch Ingredient Storage Silo- Batch Bin 9 (P154) (stack19-12)Batch Ingredient Storage Silo- Batch Bin 10 (P156) (stack19-13)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)0 lbs 0 lbs 0 lbsN/A N/A N/AGeneral maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.None. None. None.None currently approved orscheduled at this time.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Process line(s) (identification name/number)Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)Manufacturer and modelDate of original installationNumber of compartmentsNumber of bags per compartmentFilter material and coatings appliedFabric weight (oz/yd2)Filter surface area (ft2)Gas flow rate to filter (acfm @°F)Inlet gas temperature (°F)Outlet gas temperature (°F)Inlet grain loading (gr/dscf)Outlet grain loading (gr/dscf)Average stack opacity (%)Overall pressure drop (in. H2O gauge)Method and frequency of bag cleaningVendor guarantee on fabric filter efficiency(attachcopy)Fabric Filter 13 Fabric Filter 14 Fabric Filter 15Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch Ingredient Storage SiloBatch Ingredient Storage Silo- Batch Bin 11 (P156) (stack19-15)Batch Ingredient Storage Silo- Batch Bin 12 (P157) (stack19-16)Batch Ingredient Storage Silo- Batch Bin 13 (P158) (stack19-17)40.067270640.067323940.0673936-82.401464-82.401615-82.40136592.1718.50 ft.22.0 ft.0.33 ft.2.75 ft.2.75 ft.OC Proprietary Design OC Proprietary Design OC Proprietary Design1973 1973 19731 1 11 1 1Polyester Polyester PolyesterNo data available. No data available. No data available.No data available. No data available. No data available.No data available. No data available. No data available.Ambient Ambient AmbientAmbient Ambient AmbientNo data available. No data available. No data available.<0.02 gr/dscf <0.02 gr/dscf <0.02 gr/dscf<20% <20% <20%No data available. No data available. No data available.Manual. Periodically asneeded.Manual. Periodically asneeded.Manual. Periodically asneeded.N/A N/A N/AFORM C-4AIR POLLUTION CONTROLIV. Fabric FilterFor each Fabric Filter:Process line(s) (identification name/number)Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)Quantity of solid waste collected (lbs/yr)Quantity of solid waste recycled (lbs/yr)Quantity of solid waste disposed of (lbs/yr)Method of solid waste disposalNature and frequency of preventive maintenanceproceduresProblems experienced with control device within thelast five years; how were problems solved?Continuous monitoring method(s) used to monitorperformance, including parameters monitoredPlans to replace or upgrade fabric filterFabric Filter 13 Fabric Filter 14 Fabric Filter 15Batch Ingredient Storage Silo Batch Ingredient Storage Silo Batch Ingredient Storage SiloBatch Ingredient Storage Silo- Batch Bin 11 (P156) (stack19-15)Batch Ingredient Storage Silo- Batch Bin 12 (P157) (stack19-16)Batch Ingredient Storage Silo- Batch Bin 13 (P158) (stack19-17)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)N/A (Closed system returnscollected dust to process.)0 lbs 0 lbs 0 lbsN/A N/A N/AGeneral maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.General maintenance repairsas needed. Visualinspections and differentialpressure checks areperformed routinely. Bag orcartridge replacement isperformed as needed.None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.None. None. None.None currently approved orscheduled at this time.None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM C-5AIR POLLUTION CONTROLV. Thermal IncineratorFor each Thermal Incinerator: Thermal Incinerator1 Thermal Incinerator 2Process line(s) (identification name/number) C4 F5/6Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)C4 Curing (P055): CommonExhaust (Forming/Curing)from Mixing ChamberF5/6 Curing (P066)Latitude (decimal degrees, six decimal places)40.06770840.067364Longitude (decimal degrees, six decimal places)-82.402558-82.402583Stack or vent height (units)92.55 ft67 ft.Stack or vent diameter (units)9.75 ft.3.75 ft.Manufacturer and model Smith EnvironmentalCorporationSmith EnvironmentalCorporationDate of original installation 1982 2001Fuel type: gas or oil Natural Gas Natural GasFuel consumption rate (BTU/hr) 3,040,000 BTU/hr 3,100,000 BTU/hrInlet gas flow rate (acfm @°F)19,700 acfm @ 425 °F 17,200 acfm @ 425 °FInlet gas temperature (°F)425 - 450 °F 425 - 450 °FCombustion chamber gas temperature (°F)1,320 °F 1,320 °FOutlet gas temperature (°F)633 °F 649 °FInlet grain loading (gr/dscf) No data available. No data available.Outlet grain loading (gr/dscf) 0.0018 gr/dscf 0.0046 gr/dscfAverage stack opacity (%) <20% <20%Excess air (%)N/A. Fume air burner. N/A. Fume air burner.Residence time (sec) at temperature (°F)0.5 seconds @ 1,400 °F 0.8 seconds @ 1,450 °FPercent heat recovery 80% 80%Vendor guarantee on incinerator efficiency (attachcopy)None provided. Yes. Provided on CD.Nature and frequency of preventive maintenanceproceduresAnnual inspections performedper MACT requirement andrepairs made as needed.Annual inspections performedper MACT requirement andrepairs made as needed.FORM C-5AIR POLLUTION CONTROLV. Thermal IncineratorFor each Thermal Incinerator: Thermal Incinerator1 Thermal Incinerator 2Process line(s) (identification name/number) C4 F5/6Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)C4 Curing (P055): CommonExhaust (Forming/Curing)from Mixing ChamberF5/6 Curing (P066)Problems experienced with control device within thelast five years; how were problems solved?As reported in Title V deviationreports: low incineratortemperature / repaired.As reported in Title V deviationreports: low incineratortemperature / repaired.Continuous monitoring method(s) used to monitorincinerator performance, including parameters monitoredFirebox temperature Firebox temperaturePlans to replace or upgrade thermal incinerator None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM C-6AIR POLLUTION CONTROLVI. High Velocity Air Filter (HVAF)For each HVAF:HVAF 1 HVAF 2Process line(s) (identification name/number) C4 F5/6Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)C4 Cooling (P073) (SmokeStripper with HPAFF5/6 Cooling (P128): SmokeStripper with Stack BurnerLatitude (decimal degrees, six decimal places)40.06761940.067447Longitude (decimal degrees, six decimal places)82.40000082.402406Stack or vent height (units)50.78 ft.65.72 ft.Stack or vent diameter (units)1.31 x 1.31 ft. (rectangular)2.33 ft.Manufacturer and model OC Proprietary Design OCProprietary DesignDate of original installation 1998 1994Inlet gas flow rate (acfm @°F)4,280 acfm @ 148 °F 6,530 acfm @ 430 °FInlet gas temperature (°F)135 - 140 °F 135 - 140 °FOutlet gas temperature (°F)148 °F 430 °FInlet grain loading (gr/dscf) No data available. No data available.Outlet grain loading (gr/dscf) 0.0030 gr/dscf 0.0143 gr/dscfAverage stack opacity (%) <20% <20%Water spray pressure (sdig), if applicable Nodata available. No data available.Water spray rate (gpm), if applicable No dataavailable. No data available.Filter face velocity (acfm/ft2)No data available. No data available.Maximum pressure drop across mat (in. H2O gauge) 0.3" - 10.0" 0.3" - 10.0"Vendor guarantee on HVAF efficiency (attach copy) N/A N/AMethod and frequency of filter mad advancementFilter material is replaced oncedaily.N/AAmount of wastewater generated (gpd) N/A N/AAmount of wastewater recycled (gpd) N/A N/AAmount of wastewater disposed of (gpd) N/A N/AMethod of wastewater disposal N/A N/AQuantity of solid waste collected (lbs/yr) approximately 1,000 lbs/yr 0 lbs/yrFORM C-6AIR POLLUTION CONTROLVI. High Velocity Air Filter (HVAF)For each HVAF:HVAF 1 HVAF 2Process line(s) (identification name/number) C4 F5/6Equipment/process(es) controlled. Include emissionpoint designations (e.g., E3, E4 from plot plan)C4 Cooling (P073) (SmokeStripper with HPAFF5/6 Cooling (P128): SmokeStripper with Stack BurnerQuantity of solid waste recycled (lbs/yr) 0 lbs/yr 0 lbs/yrQuantity of solid waste disposed of (lbs/yr) approximately 1,000 lbs/yr 0 lbs/yrMethod of solid waste disposal Plant landfill Plant landfillNature and frequency of preventive maintenanceproceduresGeneral maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Nozzles and flow patterns arechecked daily; repairs arecompleted as needed.Cleaning is performed on acycle matching machinedowntime.General maintenance activitiesfollow a prescribed schedulethat is detailed in themaintenance tracking system.Nozzles and flow patterns arechecked daily; repairs arecompleted as needed.Cleaning is performed on acycle matching machinedowntime.Problems experienced with control device within thelast five years; how were problems solved?None reported in Title Vdeviation reports.None reported in Title Vdeviation reports.Continuous monitoring method(s) used to monitorHVAF performance, including parameters monitoredN/A N/APlans to replace or upgrade HVAF None currently approved orscheduled at this time.None currently approved orscheduled at this time.FORM C-7AIR POLLUTION CONTROLVII. Mist EliminatorNot applicable to this facility.For each Mist Eliminator:Mist EliminatorProcess line(s) (identification name/number) N/AEquipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 plot plan)N/ALatitude (decimal degrees, six decimal places)N/ALongitude (decimal degrees, six decimal places)N/AStack or vent height (units)N/AStack or vent diameter (units)N/AManufacturer and modelN/ADate of original installationN/AType of mist eliminatorN/AGas flow rate to mist eliminator (acfm @°F)N/AInlet gas temperature (°F)N/AOutlet gas temperature (°F)N/AInlet grain loading (gr/dscf)N/AOutlet grain loading (gr/dscf)N/AAverage stack opacity (%)N/AVelocity in mist eliminator (ft/sec) N/APressure drop (in. H2O gauge) N/AFor chevron blade mist eliminators:N/ASpacing between blades (in.) N/AWashing frequency of blades N/AFor mesh pad mist eliminators:N/ANumber of pads or elements N/AThickness of pad (in.) or element dimensions N/ADensity of pad, (lb/ft3)N/AWashing frequency of padN/AVendor guarantee on mist eliminator efficiency (attach copy) N/AAmount of wastewater generated (gpd) N/AFORM C-7AIR POLLUTION CONTROLVII. Mist EliminatorNot applicable to this facility.For each Mist Eliminator:Mist EliminatorAmount of wastewater recycled (gpd) N/AAmount of wastewater disposed of (gpd) N/AMethod of wastewater disposal N/AQuantity of solid waste collected (lbs/yr) N/AQuantity of solid waste recycled (lbs/yr) N/AQuantity of solid waste disposed of (lbs/yr) N/AMethod of solid waste disposal N/ANature and frequency of preventive maintenance procedures N/AProblems experienced with control device within the last fiveyears; how were problems solved?N/AContinuous monitoring method(s) used to monitor mist eliminatorperformance, including parameters monitoredN/APlans to replace or upgrade mist eliminator N/AFORM C-8AIR POLLUTION CONTROLVIII. Ventilation SystemFor each Ventilation System:Ventilation System 1Process line(s) (identification name/number)Furnace HallEquipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Fugitive / Furnace Vents(various)Latitude (decimal degrees, six decimal places)Multiple LocationsLongitude (decimal degrees, six decimal places)Multiple LocationsStack or vent height (units)Roof HeightStack or vent diameter (units)Multiple LocationsFor general or building ventilation:Ventilation system usedNatural draft with walland roof louversAirflow control system usedManually adjusted.Number of air changes per hour Estimatedat 4-6 airchanges per hour.For unit or local ventilation:Enclosure or hood design usedN/AVolume of enclosure or hoodN/ACapture velocity (ft/sec)N/ADistance between hood and emission source (ft)N/AFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD): Other APCD 1 Other APCD 2Process line(s) (identification name/number) B4 B4Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)B4 Furnace (P004) B4 Forming (P026)Latitude (decimal degrees, six decimal places)40.06790640.067881Longitude (decimal degrees, six decimal places)-82.402183-82.402558Stack or vent height (units)72.58 ft. 70.50 ft.Stack or vent diameter (units)4 ft. 26.6 ft. x 6.2 ft.(rectangular)DescriptionBatch Wetting Drop-Out Boxes /PenthouseFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD):Process line(s) (identification name/number)Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)DescriptionOther APCD 3 Other APCD 4B4 C4B4 Cooling (P176) C4 Furnace (P005)40.06773640.067778-82.400000-82.40211738.8 ft. 72.58 ft.2.0 x 2.67 ft. (rectangular) 4 ft.Stack Burner with ScreenFilterBatch WettingFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD):Process line(s) (identification name/number)Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)DescriptionOther APCD 5 Other APCD 6C4 C4C4 Forming (P027) C4 Forming (P027)40.06770840.067708-82.402558-82.40255892.55 ft. 92.55 ft.16.4 ft. x 4.3 ft.(rectangular)16.4 ft. x 4.3 ft.(rectangular)Drop-Out Boxes /PenthouseCyclonic SeparatorsFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD):Process line(s) (identification name/number)Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)DescriptionOther APCD 7 Other APCD 8F5/6 A4 and A5F5/6 Forming (P031) A4 Forming (P130) & A5Forming (P143)40.06738640.06667-82.402261-82.400592108.33 47.50 ft.5.83 ft. (08-191 &193), 6.5ft. (08-192 & 194)22 ft.Drop-Out Boxes / CyclonicSeparatorsCyclonic SeparatorsFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD):Process line(s) (identification name/number)Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)DescriptionOther APCD 9 Other APCD 10A4 A4CMP #1 Oven CMP #2 Oven40.06666740.066667-82.401067-82.40106740.33 ft. 40.33 ft.0.92 ft. 0.92 ft.Stack Burner with ScreenFilterStack Burner with ScreenFilterFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD):Process line(s) (identification name/number)Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)DescriptionOther APCD 11 Other APCD 12A4 A4CMP #3 Oven CMP #4 Oven40.06666740.066667-82.401025-82.40106738.33 ft. 38.33 ft.0.92 ft. 0.92 ft.Stack Burner with ScreenFilterStack Burner with ScreenFilterFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD):Process line(s) (identification name/number)Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)DescriptionOther APCD 13 Other APCD 14A4 A3/4CMP #5 Oven Truck Oven #140.06666740.066667-82.401106-82.40178148 ft. 48.70 ft.1.83 ft. 1.50 ft.Stack Burner with ScreenFilterStack BurnerFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD):Process line(s) (identification name/number)Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)DescriptionOther APCD 15 Other APCD 16A3/4 Aeroflex #1Truck Oven #2 Oven40.06666740.068467-82.401781-82.40000048.70 ft. 32.15 ft. (stack 11-18) and34.72 ft (stack 11-6)1.5 ft. 1.5 ft. (stack 11-18) and1.33 ft. (stack 11-6)Stack Burner Stack BurnerFORM C-9AIR POLLUTION CONTROLIX. OtherFor each Other Air Pollution Control Device (APCD):Process line(s) (identification name/number)Equipment/process(es) controlled. Include emission pointdesignations (e.g., E3, E4 from plot plan)Latitude (decimal degrees, six decimal places)Longitude (decimal degrees, six decimal places)Stack or vent height (units)Stack or vent diameter (units)DescriptionOther APCD 17Aeroflex #2Oven40.066667-82.40000037.67 ft (11-28), 28 ft (11-01)1.92 ft (11-28), .83 ft (11-1)Stack BurnerFORM DPROCESS LINE STARTUP AND SHUTDOWN2005 - 2009 Semi-Annual MACT reports provided on CD.1. For each startup and shutdown (SS) that occurred during the lastfive years, please provide the following information requested in A.A. Using the definitions provided above, indicate whether theevent was a startup or shutdown;As indicated in the 2005 - 2009 Semi-Annual MACT Reports.B. A description of the event, including identification of theemissions source or sources associated with the startup orshutdown;As indicated in the 2005 - 2009 Semi-Annual MACT Reports.C. Whether any permit condition was exceededand, if so, whatpermit condition was exceeded;As indicated in the 2005 - 2009 Semi-Annual MACT Reports.D. Whether the event was covered by any contingency plan forcontrolling emissions during startup and shutdown events and, if so,whether the plan was followed; if the plan was notfollowed, why not;As indicated in the 2005 - 2009 Semi-Annual MACT Reports.E. The duration of the event;As indicated in the 2005 - 2009 Semi-Annual MACT Reports.F. The actions taken to minimize emissions during the event,including the use of any backup control systems;As indicated in the 2005 - 2009 Semi-Annual MACT Reports.G. Estimates or measurements, if any, of emissions during theevent; if you did not have the ability to quantifyemissions during theevent, please explain why;As indicated in the 2005 - 2009 Semi-Annual MACT Reports.H. Whether the emission profile of each unitwas different duringstartup and shutdown than during normal operating conditions and, ifso, how emissions were different and why; please provide anysupporting information;As indicated in the 2005 - 2009 Semi-Annual MACT Reports.I. All performance test data collected during each period of SS;the test method used for each event; when the testing wasconducted and why; the test conditions at the timeof testing; andwhether the tests were associated with a routine startup or shutdown;andNo data available.J. All monitoring data, including control system parametermonitoring, collected during each period of SS.As indicated in the 2005 - 2009 Semi-Annual MACT Reports.Startup: the setting in operation of an affected source or portion of an affected source for any purpose.Shutdown: the cessation of operation of an affected source or portion of an affected source for any purpose.FORM DPROCESS LINE STARTUP AND SHUTDOWN2005 - 2009 Semi-Annual MACT reports provided on CD.If this information is contained in periodic and immediate SS reports(either stand-alone or contained within the periodic excess emissionsreport) submitted to your permitting authority, youmay submit copiesof those reports instead.2. Are there any types of startup or shutdown events that you havebeen able to eliminate? If so, please describe thetype of event andexplain how these events were eliminated.No.3. Please submit a copy of your SS plan if you arerequired todevelop one.As indicated in the 2005 - 2009 Semi-Annual MACT Reports.4. Please provide all performance test data collected during periodsof SS over the last 5 years. Indicate the test method used for eachevent.No data available.5. Please provide all monitoring data, including control systemparameter monitoring, collected during periods of SS over the last 5years.As indicated in the 2005 - 2009 Semi-Annual MACT Reports.6. Optional: Do you wish to recommend a standardthat would applyduring startup or shutdown? If so, please describethe event to whichthe standard would apply; the recommended standard(this could bean emission limitation, work practice, or operational standard) thatwould apply during the period; the basis for the recommendedstandard; why and how the standard would minimize emissionsduring the event; and how would compliance be determined and/ormonitored.No.FORM EPRESENCE OF AIR POLLUTANTS IN EMISSION POINTSPlease provide any existing emissions information and data coveringhazardous air pollutants (HAP) and particulate matter (PM) for each listedprocess. Identify the appropriate box for which you are providing specificprocess information and/or pollutant emissions data.Melting Furnace Forming Curing CoolingParticulate Matter (PM, PM 2.5, PM Condensable)Chromium Compounds and Hexavalent Chromium (including any Crspeciation data)Other metal HAP (As, Be, Cd, Co, Hg, Mn, Ni, Pb, Sb, Se)Hydrogen Fluoride (HF)Hydrogen Chloride (HCl)FormaldehydePhenolMethanolOther organic HAPThe existing data requested here has been providedto EPA by the industry’s trade association, the NorthAmerican Insulation Manufacturers Association (“NAIMA”). The existing data provided by NAIMA was setforth inNAIMA’s May 5, 2010 letter to EPA. The existing emissions data provided from fiber glass companies includedtest results for the following pollutants: formaldehyde, methanol, phenol, particulate matter, hydrogen fluoride,metals (antimony, arsenic, beryllium, cadmium, chromium, cobalt, lead, manganese, nickel and selenium),mercury and hexavalent chromium. The existing emissions data provided from mineral wool companies includedtest results for the following pollutants: formaldehyde, methanol, phenol, particulate matter, carbonmonoxide,carbonyl sulfide, hydrogen fluoride, metals (antimony, arsenic, beryllium, cadmium, chromium, cobalt,lead,manganese, nickel and selenium), mercury and hexavalent chromium.The scope of the existing data provided was the result of consensus reached by EPA, NAIMA and industryrepresentatives. In addition to the existing datasubmitted to EPA, extensive new emissions data is being collectedfrom virtually all companies through the “BTEC, Inc. Quality Assurance Project Plan for the Mineral Wool and WoolFiberglass Emissions Test Program.” This Test Program will collect and submit to EPA, through EPA’s ElectronicReporting Tool, representative emissions data for the following pollutants: formaldehyde, methanol, phenol,particulate matter, carbon monoxide, carbonyl sulfide, hydrogen fluoride, metals (antimony, arsenic, beryllium,cadmium, chromium, cobalt, lead, manganese, nickeland selenium), mercury and hexavalent chromium.FORM F-1COSTI. Process Unit (e.g., cupola, curing oven, etc.):For each Process Unit:Process Unit IDProcess Line IDII. Capital CostsBase yearTotal capital cost, including costs for individual pieces, if available.III. Annual Operating CostsBase year (most recent fiscal year)Total annual operating costsMaintenance materials and replacement parts (specify costs by item)Raw materials costsLabor($/yr) for each labor class(hr/hr) for each labor classUtilities (breakdown for each utility)Waste treatment and/or disposalCosts associated with any work practices and pollution preventiontechniques that are employed at your facilitySavings associated with heat recovery and wastewater and/or solid wastereturned to process from APCD (or sold to another user)Indirect costsOther (specify)Please provide the annual report to shareholders orequivalent for the mostrecent fiscal year. If reports are not available,provide annual sales andprofits (or profit margin) for the most recent fiscal year. If company ispublicly owned, please provide a web link to this information.Identify the market range (regional, national, international) of your products.The company objects to this request because it seeks information that is notrelevant to the EPA Administrator's review obligations pursuant to Clean AirAct Section 112(d)(6) and 112(f)(2).FORM F-1COSTThe company objects to this request because it seeks information that is notrelevant to the EPA Administrator's review obligations pursuant to Clean AirAct Section 112(d)(6) and 112(f)(2).Can your product(s) be substituted by another product(s)? If so, please listyour product(s) and substituted product(s).Wool fiberglass insulation comprises the major market forresidential insulation material used in the UnitedStates.The remaining market consists of cellulose (scrapnewspaper) treated to resist fires, spray foam, foamboards, cotton treated to resist fires, and wool treated toresist fires.Wool fiberglass insulation is preferred over thesealternative insulation materials because it is easily,economically, and safety installed in various buildingsettings, has superior fire performance capabilities, and a70-year history of proven performance and durability.FORM F-2COSTI. Air Pollution Control Device (APCD)For each APCD:APCD IDProcess Unit IDII. Capital CostsBase yearAPCD equipment purchase cost and what was includedList the cost for each piece of auxiliary equipment for each APCD notincluded aboveInstallation costLand purchase costTotal capital costMethod of financing APCDRetrofit installationField erected or modularIII. Annual Operating CostsBase year (most recent fiscal year)Maintenance materials and replacement parts (specify costs by item)Raw materials costsLabor($/yr) for each labor class(hr/hr) for each labor classUtilities (breakdown for each utility)Waste treatment and/or disposalIndirect costsOther (specify)The company objects to this request because it seeks information that is notrelevant to the EPA Administrator's review obligations pursuant to Clean AirAct Section 112(d)(6) and 112(f)(2).FORM F-2Total annual operating cost (most recent fiscal year)Attach annual report to shareholders or equivalentfor the most recent fiscalyear. Alternatively, if company is publicly owned,you can provide yourcompany's web link to this information.