p.1 

OAR Box 1413 

Prepped by Ollie Stewart 

Document Number: 

55) 11-1-55 

Docket Number: 

A-94-52 

Printed 7/9/2008 3:11:22 PM Sheet 55 of 114 
ILUNOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL- PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD. ILLINOIS 62794-9506 

FOR APPLICANTS USE 

Revisions): 

Dato: / / 

Pago of k 

P.2 

APPUGATldfcFOR CAAPP PERMIT 

) (CHECK ONLY ONE) 

O INITIAL APPLICATION 

O RENEWAL APPLICATION 

O SIGNIFICANT MODIFICATION 

pyHVMcx 

PERMIT*: 

DATE: n^s 

SOURCE INFORM A TION 

1) SOURCE NAME: 

OASIS INDUSTRIES, INC 

3) SOURCE STREET ADDRESS: 

1563 Hubbard Street 

4) CITY: 

Batavia 

6) IS THE SOURCE LOCATED WITHIN CITY UMITS? 

) DATE FORM COMPLETED: 

DEC 0 41995 

5 14P^°- SPFL D 

YES U NO 

7) TOWNSHIP NAME: 

Batavia 

S) COUNTY: 

Kane 

10) ILUNOIS AIR POLLUTION SOURCE ID NO. 

(IF KNOWN): 

089010ACI 

9) TYPICAL NO. OF EMPLOYEES 

AT THE SOURCE: 

42 

11) FEDERAL EMPLOYER IDENTIFICATION NO. 

(FEIN): 

36-3209578 

12) TYPE OF SOURCE ANO PRODUCTS PRODUCED: 

Polyester Resin Product Manufacturing Plant 

13) PRIMARY STANDARD INDUSTRIAL CLASSIFICATION (SIC) CATEGORY: 

Plastics Plumbing Fixture 

15a) LATITUDE (DD:MM:SS): 

41:51:3 3 

16a)UTMZONE: 

16 

17a) COORDINATE METHOD: 

GPS 

14) PRIMARY SIC NO.: 

3088 

b) UTM VERTICAL (KM): 

3 94 483 E 

b) LONGITUDE (DD:MM:SS): 

88:16:2 7 

b) REFERENCE LOCATION: 

SW Corner. 

16) SOURCE ENVIRONMENTAL CONTACT PERSON: 

Dal e Graham 

c) UTM HORIZONTAL (KM): 

46 35 707 N 

c) COORDINATE ACCURACY: 

„] 5 mpt.pr.s 

19) CONTACT PERSON'S TELEPHONE NO.: 

^©5-879-3400 

ft* 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILUNOIS REVISED STATUTES, 18B1. AS AMENDED 1902. 

CHAPTER 1111/2. PAR. 1039.S. OISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO OO SO MAY 

PREVENT THIS FORM FROM BEING PROCESSED ANO COULD RESULT IN THE APPLICATION BEING DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

IL 532 2375 

APC 485 Rev. Feb-95 

APPLICATION PAGE 

Printed on Recycled Paper 

200-CAAPP 

FOR APPLICANTS USE 

945Z 

\S5 

Page 1 of 8 
P.3 

w 

20) NAME: 

Napcor 

21) ADDRESS: 

1563 Hubbard Stree t 

22) CITY: 

Batavi a 

23) STATE: 

Illinois 

25) OWNERS AGENT (IF APPUCABLE): 

William H. Jahnke 

24) ZIP: 

60510 

OPERATOR INFORMATION 

28) NAME: 

27) ADDRESS: 

28) CITY: 29) STATE: 30) ZIP: 

31) NAME: 

Oasis Industrie s 

32) ADDRESS: 

1563 Hubbard Stree t 

33) CITY: 

Batavia 

36) CONTACT PERSON: 

Dale Graham 

BILUNG INFORMATION 

34) STATE: 

Illinois 

35) ZIP: 

60510 

37) CONTACT PERSON'S TELEPHONE NO.: 

708-879-3400 

APPLICANT INFORMATION 

38) WHO IS THE PERMIT 

APPUCANT? r-» 

(CHECK ONE): •—I OWNER 

o OPERATOR 

39) A U CORRESPONDENCE 

TO: (CHECK ONE) r—j OWNER Q 

OPERATOR 

SOURCE 

40) ATTENTION NAME AND/OR TITLE FOR WRITTEN CORRESPONDENCE: 

Dale Graham 

41) TECHNICAL CONTACT PERSON FOR APPUCATION: 

Dale Graham 

42) CONTACT PERSON'S TELEPHONE NO.: 

708-879-3400 

APPLICATION PAGE 

Printed on Recycled Paper 

200-CAAPP Psg«2of5 

1^ 
P.4 

SUMMARY OF APPUCATION CONTENTS 

NOTE: ITEMS 43 TO 61 WILL BE USED FOR APPLICATION COMPLETENESS DETERMINATION. 

43) DOES THE APPLICATION INCLUDE A TABLE OF CONTENTS? 

Q YES O NO 

44) DOES THE APPLICATION INCLUDE A LIST OF ALL ITEMS AND ACTIVITIES FOR 

WHICH A PERMIT IS BEING SOUGHT? Q YES o NO 

45) DOES THE APPLICATION INCLUDE A PLOT PLAN AND/OR MAP DEPICTING THE AREA 

WITHIN ONE-QUARTER MILE OF THE SOURCE? O YES D NO 

46) DOES THE APPLICATION INCLUDE A PROCESS FLOW DIAGRAM(S) SHOWING ALL 

EMISSION UNITS AND CONTROL EQUIPMENT. AND THEIR RELATIONSHIP? ®YES O NO 

47) DOES THE APPLICATION INCLUDE A COMPLETE PROCESS DESCRIPTION FOR THE 

SOURCE? 0 YES o NO 

48a) DOES THE APPLICATION INCLUDE THE APPROPRIATE. COMPLETED FORMS FOR 

ALL INDIVIDUAL EMSSION UNITS AND AIR POLLUTION CONTROL EQUIPMENT, 

LISTING ALL APPLICABLE REQUIREMENTS AND PROPOSED EXEMPTIONS FROM 

OTHERWISE APPLICABLE REQUIREMENTS? 

b) DOES THE APPLICATION ADDRESS OTHER MODES OF OPERATION FOR WHICH A 

PERMIT IS BEING SOUGHT? 

c) DOES THE APPLICATION INCLUDE ALL REASONABLY ANTICIPATED OPERATING 

SCENARIOS FOR WHICH A PERMIT IS BEING SOUGHT? 

0 YES D NO 

0*NA CD YES ON O 

•NOTE: NOT APPLICABLE 

U'NA QYES ON O 

"NOTE: NOT APPLICABLE 

49) DOES THE APPLICATION INCLUDE A COMPLETED "FUGITIVE EMISSION" FORM 391-

CAAPP? 0 YES o NO 

50) DOES THE APPLICATION INCLUDE A COMPLETED "FEE DETERMINATION FOR 

CAAPP PERMir FORM 292-CAAPP? 

(NOTE: FEES WILL BE BASED UPON INFORMATION CONTAINED IN THIS FORM.) o YES D NO 

51) DOES THE APPLICATION INCLUDE A COMPLETED "HAZARDOUS AIR POLLUTANT 

EMISSION SUMMARY" FORM 215-CAAPP? 0 YES D NO 

52) DOES THE APPLICATION INCLUDE THE CALCULATIONS ON WHICH THE FOLLOWING, 

TO THE EXTENT THEY ARE RELATED TO AIR EMISSIONS. WERE BASED: 

POLLUTANT EMISSION RATES, 

FUELS AND RAW MATERIALS USAGE. AND 

CONTROL EQUIPMENT EFFICIENCY? 

.0. YES Q NO 

53) DOES THE APPLICATION INCLUDE A COMPLETED "COMPLIANCE PLAN/SCHEDULE 

OF COMPLIANCE FOR CAAPP PERMIT FORM 293-CAAPP? 0 YES o NO 

APPLICATION PAGE 

Printed on Recycled Paper 

200-CAAPP Page 3 of 5 

°>J 
P.5 

54) DOES THE APPLICATION INCLUDE A COMPLETED "COMPLIANCE CERTIFICATIONFORM 296-CAAPP? 2D YES O NO 

55) DOES THE APPLICATION INCLUDE A COMPLETED "COMPLIANCE PLAN/SCHEDULE 

OF COMPLIANCE-ADDENDUM FOR NONCOMPLYING EMISSION UNITS" FORM 294-

CAAPP FOR ONE OR MORE NONCOMPLIANT EMISSION UNITS FOR WHICH 

ISSUANCE OF A CAAPP PERMIT IS REQUESTED? 

0*NA UYES UNO 

•NOTE: NOT APPUCABLE 

56) HAS THE APPLICANT RETAINED A COPY OF THIS APPLICATION AT THE SOURCE? 

(NOTE: ONLY THE ORIGINAL APPLICATION NEED BE INITIALLY SUBMITTED, 

HOWEVER, THE AGENCY MAY REQUEST UP TO 4 COPIES OF THE FINAL 

APPLICATION PRIOR TO PUBLIC NOTICE.) 

0 YES O NO 

57a) DOES THE APPLICATION CONTAIN CONFIDENTIAL INFORMATION? 

b) IF YES. HAS SUCH INFORMATION BEEN PROPERLY MARKED AND CLAIMED, AND 

COPIES OF THE APPUCATION SUITABLE FOR PUBLIC INSPECTION BEEN 

SUBMITTED. IN ACCORDANCE WITH APPLICABLE REGULATIONS? 

OYES O NO 

O YES O NO 

58) DOES THE APPLICATION INCLUDE AN EARLY REDUCTION DEMONSTRATION FOR 

HAZARDOUS AIR POLLUTANTS (HAP) PURSUANT TO SECTION 112(i)(5) OF THE 

CLEAN AIR ACT AS AMENDED IN 1990? O'NA OYES GDNO 

•NOTE: NOT APPLICABLE 

59) DOES THE APPLICATION INCLUDE A PROPOSED DETERMINATION OF MAXIMUM 

ACHIEVABLE CONTROL TECHNOLOGY (MACT) FOR HAZARDOUS AIR POLLUTANTS 

PURSUANT TO SECTION 112 OF THE CLEAN AIR ACT AS AMENDED IN 1990? O'NA OYES (3NO 

•NOTE NOT APPLICABLE 

60) HAS THE APPLICANT REGISTERED A RISK MANAGEMENT PROGRAM FOR 

ACCIDENTAL RELEASES PURSUANT TO SECTION 112(r) OF THE CLEAN AIR ACT AS 

AMENDED IN 1990 OR INTENDS TO COMPLY WITH THIS REQUIREMENT IN 

ACCORDANCE WITH ITS COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE? 

0*NA OYES GDNO 

•NOTE NOT APPLICABLE 

61) DOES THE APPLICATION REQUEST TO UTILIZE THE OPERATIONAL FLEXIBILITY 

PROVISIONS AND INCLUDE THE INFORMATION REQUIRED FOR SUCH USE? D YES 0 NO 

62a) DOES THE APPLICANT HEREBY REQUEST A PERMIT SHIELD FOR THE ENTIRE 

SOURCE? 

b) IF NO. DOES THE APPLICATION CONTAIN A REQUEST FOR A PERMIT SHIELD FOR 

SPECIFIC ITEMS ONLY. IN ACCORDANCE WITH THE INSTRUCTIONS FOR A CAAPP 

PERMIT? 

OYES 

O YES 

O N O 

O N O 

63) DOES THE APPLICATIONINCLUDE A COMPLETED "USTING.OF INSIGNIFICANT 

ACTIVITIES" FORM 297-CAAPP? 

ZJ YES D NO 

APPLICATION PAGE 

Printed on Recycled Paper 

200-CAAPP Page 4 of 5 

H 
P.6 

64) WHY IS THE APPLICANT APPLYING FOR A CAAPP PERMIT (CHECK ALL THAT APPLY)? 

f ~ l THE POTENTIAL TO EMIT ONE OR MORE AIR POLLUTANTS FOR THE SOURCE IS 100 TONS/YEAR OR 

L

- ' GREATER. 

Q THE SOURCE IS AN AFFECTED SOURCE FOR ACID RAIN DEPOSITION. 

0

THE POTENTIAL TO EMIT VOM OR NOx IS 25 TONS/YEAR OR MORE AND THE SOURCE IS LOCATED IN ONE 

OF THE FOLLOWING CHICAGO AREA COUNTIES OR TOWNSHIPS: 

• COOK COUNTY 

• DUPAGE COUNTY 

• KANE COUNTY 

• LAKE COUNTY 

• McHENRY COUNTY 

• WILL COUNTY 

• AUX SABLE TOWNSHIP. GRUNDY COUNTY 

• GOOSE LAKE TOWNSHIP. GRUNDY COUNTY 

• OSWEGO TOWNSHIP, KENDALL COUNTY 

5 H THE POTENTIAL TO EMIT AN INDIVIDUAL HAZARDOUS AIR POLLUTANT IS 10 TONS/YEAR OR MORE. OR 

K—)

 THE POTENTIAL TO EMIT ALL SOURCE WIDE HAZARDOUS AIR POLLUTANTS IS 25 TONS/YEAR OR MORE. 

OR MEETS AN APPLICABLE LOWER THRESHOLD. 

O THE SOURCE CONTAINS EQUIPMENT OR OPERATIONS SUBJECT TO CERTAIN USEPA EMISSION 

STANDARDS (NSPS AND NESHAP) FOR WHICH USEPA REQUIRES A CAAPP PERMIT. 

65) DOES THE APPLICATION INCLUDE A DRAWING PROVIDING THE SOURCE LAYOUT? T T 

IF NO. PLEASE NOTE THAT THE AGENCY MAY REQUEST SUCH A DRAWING UPON 

DETAILED REVIEW OF THE APPLICATION. 

YES TJ NO 

Q NO 

Q NO 

66a) ARE ACTUAL EMISSIONS OF THE SOURCE BELOW THE APPLICABILITY LEVELS FOR 

A CAAPP PERMIT? 

b) DOES THE APPUCATION CONTAIN PROPOSED PERMIT UMITATIONS THAT WILL 

CONSTRAIN THE EMISSIONS AND PRODUCTION OR OPERATION OF THE SOURCE 

SUCH THAT POTENTIAL EMISSIONS OF THE SOURCE WILL FALL BELOW THE 

LEVELS FOR WHICH A CAAPP PERMIT IS REQUIRED? 

c) DOES THE APPLICANT HEREBY REQUEST A FEDERALLY ENFORCEABLE STATE 

OPERATING PERMIT (FESOP) CONSTRAINING THE EMISSIONS AND PRODUCTION 

OR OPERATION OF THE SOURCE SUCH THAT POTENTIAL EMISSIONS WOULD FALL 

BELOW APPLICABILITY LEVELS AND THEREBY EXCLUDE THE SOURCE FROM 

REQUIRING A CAAPP PERMIT? 

O YES 

O YES 

D YES Q NO 

13" 67) FOR SIGNIFICANT MODIFICATIONS. DOES THE APPLICATION INCLUDE A 

DESCRIPTION OF THE PROPOSED CHANGE(S). INCLUDING ALL PHYSICAL CHANGES 

IN EQUIPMENT. CHANGES IN THE METHOD OF OPERATION. CHANGES IN 

EMISSIONS. AND ANY NEW APPLICABLE REQUIREMENTS WHICH WILL APPLY AS A 

RESULT OF THE PROPOSED CHANGE? 

D YES NO 

SIGNATURE BLOCK 

NOTE: THIS CERTIFICATION MUST BE SIGNED BY A RESPONSIBLE OFFICIAL. APPLICATIONS WITHOUT A SIGNED CERTIFICATION 

WILL BE RETURNED AS INCOMPLETE. 

68) I CERTIFY UNDER PENALTY OF LAW THAT. BASED ON INFORMATION AND BELIEF FORMED AFTER REASONABLE 

INQUIRY. THE STATEMENTS AND INFORMATION CONTAINED IN THIS APPLICATION ARE TRUE. ACCURATE AND 

COMPLETE. 

AUTHORI SIGNATURE 

DftUF fcfeAE-M/K 

TYPED OR PRINTEO NAME OF SIGNATORY 

?LfrAT M GvP. 

/ * . 

TITLE OF SIGNATORY 

/ ,I ?s 

DATE 

APPLICATION PAGE S 

Printed on Recycled Paper 

200-CAAPP Page 5 of 5 

5 
P.7 

Contents 

FORM 200 - CAAPP 

APPLICATION FOR CAAPP PERMIT page 1 

TABLE OF CONTENTS page 6 

PLOT PLAN/MAP page 7 

SOURCE LAYOUT DRAWING page 8 

PROCESS FLOW DIAGRAM page 9 

PROCESS DESCRIPTION page 10 

LIST OF ITEMS FOR WHICH A PERMIT IS BEING SOUGHT page 15 

FORM 220-CAAPP 

PROCESS EMISSION UNIT 

CHOP STATION #1 page 16 

CHOP STATION #2 page 26 

FORM 215-CAAPP 

HAZARDOUS AIR POLLUTANT EMISSION SUMMARY page 36 

FORM 293-CAAPP 

COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE page 38 

FORM 296-CAAPP 

COMPLIANCE CERTIFICATION page 42 

FORM 292-CAAPP 

FEE DETERMINATION page 47 

ndustries - APPLICATION PAGE 6 

6. 
SOUTHWpgT • 

• 

P.8 

-£R2i 

-EAQX&SJiPkw. 

I 

— rf 

7; I 

so 

'fc 

-5°y^ s : Oasis 

HUBBARD--^ 

; SCHULER 

!5 

i5 

s 0 

:c 

z 

E 

.orinc Mappring i P9XGl /-...- I 

WILSON 

- / 

^v_u_32£lWILS2M 

/ ^ 

)unty Boundary 

ipulation Center 

reet, Road 

ajor Street/Road 

lilroad 

Scale 1:15,625 (at center) 

1000 Feet ' 

500 Meters 

Mag 15.00 

Sat Nov 04 08:41:43 1995 

plication Page 7 

1 
P.9 

HUBBARD 'STREET 

•plication Page 8 

% 
Process Flow Diagram 

GELCOAT 

[ACRYLIC ISETUP <\-

_Y__ 

PLUMBINGl 

-£•_ 

•£> 

SKIN 

COAT 

IFINTSHI <}__ 

—On/VATERTES [WAfERfESfTT -

.yy 

FINAL COAT 

Bottom Boards 

V 

IfUBSET 

_y. _ 

[GRINDING 

.^[SHIPPING] 

Oasis Industries - APPLICATION PAGE 
Activity 

Paste Wax Application 

(Tub Mold) 

Gel Coal Application 

Acrylic 

Skin Coat (chop) 

PCO 

30 

30 

30 

3 

13.9 

134 

Duration 

MCY 

17520 

17520 

17520 

175200 

37812.95 

39223.88 

ECY 

12 

12 

12 

8360 

8360 

8372 

Product 

TR 104 '. 

GELCOAT 

MEKP 

ACETONE 

Isopropry Alcohol 99% 

Acrylic sheet 

714-3804 

Cabosil 

Hybon600 

ABCAT40-BPO-Liquid 

Abcure Red Dye S200 

Acetone 

Super Blue 

Super Flush 280 

Lbs 

Usage 

0.07 

13.00 

0.26 

10.00 

0.19 

5.65 

1.52 

1.11 

0.41 

0.02 

OASIS INDUSTRIES, INC 

Potential to Emit Determination 

Spray-up Process Cycle (1) 

Spray-up Line (Gel Coat & Acrylic) 

Compounds 

Stoddard Solvent 

'Proprietory Wax Blond 

Silicon Dioxide 

Cobalt Octato 

Styiene 

Trimethyl Benzene 

Cumene 

Ethylene Glycol 

Methyl Ethyl Ketone Peroxide 

'Dimethyl Phthalate 

*2.2,4-trimolhyl-1,3-pentanediol dlisobuterate 

'Hexylene Glycol 

•Methyl Ethyl Ketone 

Water 

'Hydrogen Peroxido 

Dimethyl Ketone; acetone -2 propanono 

Isopropyl Alcohol 

Titanium Dioxide 

Lead Chromate 

Cadmium Sulfoselenlde 

'Acrylic Polymer 

Butyl Aciytate 

'Methyl Methacrylato 

Unsaturated Polyester Resin 

Styrene 

Silica, Amorphous Fumed, Cryst -free 

Fiberglass Continuous Filament 

Benzoyl Peroxide 

Red Dyo (AZO DYE) 

Dimethyl Kotono; acotono -2 propanono 

Dipropytene Glycol Methyl ether 

Soap 

CAS* 

64741-41-9 

n/a 

136-52-7 

10O-42-5 

2551-13-7 

98-82-8 

107-21-1 

1338-23-4 

131-11-3 

6846-50-0 

107-41-5 

78-93-3 

n/a 

7722-84-1 

67-64-1 

67-63-0 

13463-67-7 

18454-12-1 

58339-34-7 

n/a 

141-32-2 

80-62-6 

mixture 

100-42-5 

112945-52-S 

65997-17-3 

94-36-0 

n/a 

67-64-1 

34590-94-8 

n/a 

wt% 

70.00% 

30.00% 

n/a 

n/a 

36.00% 

n/a 

n/a 

n/a 

35.00% 

32.00% 

21.80% 

6.00% 

1.50% 

3.00% 

0.70% 

100.00% 

99.00% 

n/a 

1.00% 

0.60% 

n/a 

1.00% 

2.00% 

50.20% 

49.80% 

100.00% 

100.00% 

40.00% 

n/a 

10000% 

10.00% 

V> 

Emitted 

100.00% 

000% 

0.00% 

0.00% 

30.00% 

0.00% 

0.00% 

0.00% 

25.00% 

25.00% 

25.00% 

25.00% 

25.00% 

25.00% 

25 00% 

100.00% 

100.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

11.00% 

0.00% 

0.00% 

0.00% 

0.00% 

100.00% 

50.00% 

Est. Emissions(lb) 

VOC(1) 

0.59 

16.85 

0.27 

0.25 

0.17 

0.05 

0.01 

0 0 2 

0.01 

120.00 

1572.52 

2591.19 

3432.52 

8.37 

HAP(1) 

16.85 

0.25 

0.01 

2591.19 

PTE Emisslons(lb) 

VOC HAP 

858.48 

24598.08 

398.58 

364.42 

24826 

68.33 

17.08 

34.16 

7.97 

17520000 

32955.12 

12140.07 

16081.79 

39.22 

24598.08 

364.42 

17.08 

12140.07 

o 

Oasis Industries - APPLICATION PAGE 10 
Final Coat (chop) 

Bottom Board (chop) 

Tubset Department 

(bonding putty) 

13.4 

13.4 

13.4 

39224 

39224 

39224 

8372 

8372 

8372 

714-3804 

Gypsum (Calcium sulfate) 

290 Gun Roving F/G 

ABCAT 40 - BPO-Liquid 

Abcuro Rod Dye #200 

Acetono 

Super Blue 

Super Flush 280 '• 

White Wax 

714-3804 

Gypsum (Calcium sulfate) 

290 Gun Roving F/G 

ABCAT 40 - BPO-Liquid 

Abcure Red Dye f 200 

Acetone 

Super Blue [ 

Super Flush 280 i 

714-3804 : 

Gypsum (Calcium sulfate) 

ABCAT 40 • BPckiquid 

Abcure Red Dye *200 

36.03 

36.06 

8.25 

0.72 

0.18 

0.02 

0.33 

12.69 

12.90 

2.9S 

0.26 

0.06 

0.02 

4.35 

9.99 

0.01 

Unsaturated Polyestor Resin 

Styrene 

Ground Gypsum 

Ground Limestone 

Texile Fiber Glass; Cont. Filament Glass Fibers 

Size Materials-Cured 

Solid Unsaturated Polyester Resin 

Benzoyl Peroxide 

Rod Dye (AZO DYE) 

Dimethyl Ketono; acetone -2 propanono 

Dipropylene Glycol Methyl ether 

Soap 

Mineral Spirits 

'Parafins. Cyccoparaffine, 

'Cyccoparalins A aromatics 

Unsaturated Polyester Resin 

Styreno 

Ground Gypsum 

Ground Limestone 

Texile Fiber Glass: Cont. Filament Glass Fibers 

Size Materials-Cured 

Solid Unsaturated Polyester Resin 

Benzoyl Peroxido 

Red Dye (AZO DYE) 

Dimethyl Ketone; acetone -2 propanono 

Dipropylene Glycol Methyl ether 

Soap 

Unsaturated Polyostor Rosin 

'Styreno 

Ground Limestone 

Calcium Sulfate Dihydrate 

Benzoyl Peroxide 

Red Dye (AZO DYE) 

Mixture 

100-42-5 

10101-41-1 

1317-65J 

n/a 

n/a 

39382-21-3 

94-36-0 

n/a 

67-64-1 

34590-94-8 

n/a 

64741-41-9 

n/a 

n/a 

mixture 

100-42-5 

10101-41-1 

1317-65-3 

n/a 

n/a 

39382-21-3 

94-36-0 

n/a 

67-64-1 

34590-94-8 

n/a 

mixturo 

100-42-5 

94-364) 

n/a 

SO.20% 

49.80% 

80.00% 

20.00% 

94.00% 

2.00% 

4.00% 

40.00% 

n/a 

100.00% 

10.00% 

75.00% 

25.00% 

0.00% 

50.20% 

49.80% 

80.00% 

20.00% 

94.00% 

2.00% 

4.00% 

40.00% 

n/a 

100.00% 

10.00% 

50.20% 

49.80% 

80.00% 

20.00% 

40.00% 

n/a 

0.00% 

9.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

100.00% 

50.00% 

100.00% 

0.00% 

0.00% 

0.00% 

9.00% 

0.00% 

0.00% 

0.00% 

000% 

0.00% 

0.00% 

100.00% 

50.00% 

0.00% 

6.00% 

0.00% 

0.00% 

0.00% 

na/ 

13519.65 

1506 96 

8.37 

2072.07 

123.83 

502.32 

8.37 

108818 

26572 56 

13519.65 

123.83 

1088.18 

17339.95 

63341.45 

7060.32 

39.22 

9707.94 

2266087 

2353.44 

3922 

5098.26 

373312.29 

63341.45 

2266087 

5098.26 

128220.23 

PTE Petermination 

Process Cyde Duration (PCO) 

Maximum Cycles por Year (MCY) 

Estimated Cydes per Year (ECY) 

VOCPTE(Tons/year>-

HAPPTE(Tons/year)» 

Styrene PTE (Tons/year)" 

186.66 

64.11 

63.92 

_ Oasis Industries - APPLICATION PAGE, 11 

TJ 

t-3 
' 

, 

Activity 

Excess trim off 

Electric grinder 

15 amp-HO*/ 

Buff wtth air buffer 

Acrylic repairs 

1 

.: Oasis Industries 

^ 

. 

• Departments 

Duration 

PCD MCV ECY Product 

Grinding Department 

No chemicals used 

Recirculating bag house 

dust collection system 

Finish Department 

13.4 

120 

39224 

4380 

- APPLICATION PAGI 

8372 

168 

Finish Rub 

Lucite XL Repair System 

(Cleaning Solvent) 

Lucite XL Repair System 

(Accelerator) 

Lucite XL Repair System 

(Light Toner) 

I 

Lucite XL Repair System 

(Color Blender) 

: 12 

OASIS INDUSTRIES. INC 

Potential to Emit Determination 

Departments 

U a 

Usage Compounds 

OXO 

0.02 

0.02 

0.02 

0.03 

0.01 

Crystalline Silica 

Kerosene 

Terpens Alcohol 

Not disclosed 

VM&P Naphtha 

Medium Mineral Spirits 

2.4 pentanedlone 

Titanium Dioxide 

•Alkyd Rosin 

Acrylic Polymer 

•Butyl Acetate 

'Methyl Ethyl Ketone 

Toluene 

VM&P Naphtha 

'Xylene 

'Aromatic Hydrocarbon 

Acetone 

Toluene 

Ethyl Acetate 

Ethylene Glycol Monobutyl 

Ether Acetate 

VMiP Naphtha 

Aromatic Hydrocarbon 

CAS* wfA 

% 

Emitted 

131745-9 

8008-20-6 

8002-09-3 

n/a 

64742-89-8 

6474248-7 

123-54-6 

13463-67-7 

67922-67-2 

96591-17-2 

12346-4 

78-93-3 

108-88-3 

64742494 

1330-20-7 

64742-94-5 

6744-1 

10848-3 

141-764 

112-07-2 

64742494 

64742-94-5 

50.00% 

30.00% 

5.00% 

15.00% 

50.00% 

50.00% 

100.00% 

n/a 

n/a 

n/a 

n/a 

4.90% 

1156% 

n/a 

20.98% 

n/a 

17.00% 

8.00% 

n/a 

2.00% 

nta 

n/a 

0.00% 

100.00% 

100.00% 

100.00% 

100.00% 

100.00% 

99.70% 

0.00% 

0.00% 

0.00% 

0.00% 

100.00% 

100.00% 

0.00% 

100.00% 

0.00% 

100.00% 

100.00% 

0.00% 

100.00% 

0.00% 

0.00% 

Est Emitslons(lb) 

VOC(I) HAP(1) 

75.35 

12.56 

37.67 

1.68 

1.68 

3.35 

0 2 5 

0 5 7 

1.08 

0 - 9 

0.13 

0.03 

0.25 

1.08 

PTE Emltsk»s(lb) 

VOC HAP 

353.02 

58.84 

176.51 

43.8 

43.8 

87.34 

6.44 6.44 

14.93 14.93 

2757 2757 

7.45 

3 5 0 

0.66 

EEE» 
- -

Lucite XL Repair System 

(Basecoats-aO colore) 

. ; ... . 

• )" 

ACETONE 

Set-Up Department 

DriBng Holes br Jets 

hstalBngJets 13.4 

Tlrt M 

39224 

OAO ! 

8372 

- 1 

100% RTV SILICONE 

1 

ACETONE 

3 

0.07 

0.06 

Acrytle Polymer 

Alkyd Resin 

Aluminum Hydrate 

Aromatic Hydrocarbon 

Bon Red Pigment 

Butyl Acetate 

Carbon Black 

CobaB Naphthenate 

Dtacazllne Certitude Pigment 

Ferric Ferrocyanide Pigment 

Iron Oxide 

Medium Mineral Spirits 

Methyl Ethyl Ketone 

Monoazo Pigment 

Perylene Pigment 

Phlhalocyanlne Blue Pigment 

Phthalocyantne Green Pigment 

Propylene Glycol Monomethyl 

Ether Acetate 

Quinacridone Pigment 

Tetmchloroisonsolinene 

Yellow Pigment 

Thk) Fast Red/Thto Indigo 

Pigment 

Titanium Dioxide 

Toluene 

VMiP Naphtha 

Xylene 

Zirconium Octoate 

Dimethyl Ketone; ecetone -2 propanono 

0X19 

0.08 

Not listed 

MelhyMacetoxysllane 

EthyBriacetnxysllana 

SBIca, Amorphous 

Oimethyl Ketone; acetone -2 prooanone 

96591-17-2 

6762247-2 

2164541-2 

64742-94-5 

10613-444 

12346-4 

133346-4 

61789-51-3 

437841-4 

14038-434 

130937-1 

6474248-7 

7843 3 

1223642-3 

128494 

147-144 

1326534 

108454 

1047-16-1 

5590-18-1 

14295-434 

1346347-7 

108484 

64742494 

1330-20-7 

22464494 

6744-1 

n/a 

4253444 

n/a 

n/a 

6744-1 

6.00% 

4.00% 

4.00% 

4.00% 

4.00% 

5.00% 

5.00% 

0.00% 

0.00% 

0.00% 

5.00% 

0.00% 

5.00% 

0.00% 

0.00% 

5.00% 

5.00% 

0.00% 

0.00% 

5.00% 

5.00% 

0.00% 

10.00% 

14.00% 

14.00% 

0.00% 

100.00% 

88.00% 

2.00% 

2.00% 

10.00% 

100.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

100.00% 

0.00% 

0.00% 

000% 

0.00% 

10050% 

100.00% 

100.00% 

100.00% 

0.00% 

100.00% 

100.00% 

0.00% 

100.00% 

0 5 9 

1.16 

1.65 

1.65 

10.08 

15.07 

15.07 

753.48 

0 5 9 

1.65 

-

15.33 

30.66 

4252 

4252 

262.80 

70.60 

70.60 

2353.44 

1553 

4252 

\p TJ 
i Plumbing Department 

Heat PVC (1"415 0 pipe 

wtth ceramic electric 

lieetera 

Bond pipe to Jets wtth 

PVC Cement 13.4 39224 8372 

RKJIDtZER 

PVC Plastic Pipe Cement 

! 

1 Watertest Department 

Fin wtth water-run tho 

pump-ensure all equip. 

functioning. Drain/Dry. 

13.4 39224 8372 

1000 

Finostt 

TR104 

LX9051-bathshield ' 

Liquid Glue f 5 

TOTAL DURATION* 

PTE Determination 

Process Cycle Duration (PCO) 

Itodntum Cycles per Year (MCY) 

Estimated Cycles per Year (ECY) 

Oasis Industries - APPLICATION PAGI = 14 

026 

Amorphous Silica 

PVC Resin 

Tetrahydrafuran 

Methyl Ethyl Ketone 

Cyclohexanone 

0.04 

0.07 

0.02 

Water 

Naphthol spirits 

Petroleum Distillates 

Aluminum Oxide 

Glycerin 

Acrylic emulsion 

Motphdine 

Isobutyl alcohol 

Stoddard Solvent 

Propletary Wax Blend 

Carblcote Strlpable Coating 

Water 

Trade-secret Reg J1341054844000P 

Sodium Tetraborate Decahydrate 

VOC PTE (Tons/year)* 

HAPPTE(Ton3/year)-

Styrene PTE (Tons/year)-

n/a 

900246-2 

10949$ 

7843-3 

10844-1 

7732-184 

64742-464 

64742-144 

1344-28-1 

5641 4 

n/a 

110414 

7843-1 

64741-414 

n/a 

7732-164 

n/a 

160346-4 

7.21 

2.81 

0 

40.00% 

11.00% 

26.00% 

54.00% 

6.00% 

0.00% 

0.00% 

100.00% 

100.00% 

0.00% 

72.00% 

15.00% 

5.00% 

550% 

1.00% 

1.00% 

050% 

0.50% 

70.00% 

30.00% 

0.00% 

n/a 

n/a 

n/a 

100.00% 

100.00% 

10050% 

0.00% 

0.00% 

0.00% 

100.00% 

100.00% 

100.00% 

0.00% 

0.00% 

0.00% 

0.00% 

0.00% 

631.25 

1175.43 1175.43 

2957.49 

550755 550755 

5023 

16.74 

1.67 

1.67 

49.00 

2859.38 1178.98 

23554 

78.45 

754 

754 

1921.98 

14429.34 5614.24 
P.16 

OASIS INDUSTRIES, INC 

EV1 Exhause Vent (1) Skin Coat Chop 

24" Dia Tubeaxial Fan 

6000 CFM (est) 

EV2 Exhaust Vent (2) Final Coat Chop 

24" Dia Tubeaxial Fan 

6000 CFM (est) 

EV3 Exhaust Vent (3) Gel Coat 

24" Dia TUbeaxial Fan 

6000 CFM (est) 

EV4 Exhaust Vent (4) Acetone Storage Room 

12" Dia TUbeaxial Fan 

990 CFM (est) 

EV5 Exhaust Vent (5) Tooling Room 

24" Dia Wall Exhaust Fan 

6399 CFM (est) 

EV6 Exhaust Vent (6) Equipment Room Exhaust 

24" Dia Oven & Grease Fan 

5970 CFM (est) 

Industries - APPLICATION PAGE 

t& 
P.17 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD, ILLINOIS 62794-9506 

Revision*: 

Date: / _ 

Page of 

Source Designation: 

PROCESS EMISSION UNIT 

DATA AND INFORMATION 

UK &,$>'> r{" ••mWGENCYUSEQNLY^m^\T^<$ 

ID NUMBER: 

EMISSION POINT*: 

DATE: 

SOURCE INFORMATION 

1) SOURCE NAME: 

Oasis Industrie s Inc 

2) DATE FORM 

PREPARED: 11/24/1995 

3) SOURCE ID NO. 

(IF KNOWN): 089010ACI 

GENERAL INFORMATION 

4) NAME OF EMISSION UNIT: 

Chop Statio n #1 

5) NAME OF PROCESS: 

Open spray-up chopper gun 

6) DESCRIPTION OF PROCESS: 

Production of Fiberglass whirlpool bathtubs using open 

spray-up polyester/fiberglass laminate. 

7) DESCRIPTION OF ITEM OR MATERIAL PRODUCED OR ACTIVITY ACCOMPLISHED: 

Fiberglass re-enforced acrylic whirlpool bathtubs 

8) FLOW DIAGRAM DESIGNATION OF EMISSION UNIT: 

EV1 

9) MANUFACTURER OF EMISSION UNIT (IF KNOWN): 

Magnum Industrie s 

10) MODEL NUMBER (IF KNOWN): 

BPO 4000 

12) DATES OF COMMENCING CONSTRUCTION, 

OPERATION AND/OR MOST RECENT MODIFICATION 

OF THIS EMISSION UNIT (ACTUAL OR PLANNED) 

na 

13) DESCRIPTION OF MODIFICATION (IF APPLICABLE): 

na 

11) SERIAL NUMBER (IF KNOWN): 

Unknown 

a) CONSTRUCTION (MONTH/YEAR): 

9/87 

b) OPERATION (MONTH/YEAR): 

c) LATEST MODIFICATION (MONTH/YEAR): 

na 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILLINOIS REVISED STATUTES. 1991. AS AMENDED 1992, 

CHAPTER 1111/2. PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY 

PREVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPUCATION BEING DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE 16 

IL 532 2338 

APC 493 Nov-94 

Printed on Recycled Paper 

220-CAAPP 

FOR APPLICANTS USE 

Page 1 of 10 

ll" 
P.18 

IF YES, EXPLAIN AND IDENTIFY WHICH MODE IS COVERED BY THIS FORM (NOTE: 

A SEPARATE PROCESS EMISSION UNIT FORM 220-CAAPP MUST BE COMPLETED 

FOR EACH MODE): 

15) PROVIDE THE NAME AND DESIGNATION OF A U AIR POLLUTION CONTROL EQUIPMENT CONTROLLING THIS 

EMISSION UNIT, IF APPLICABLE (FORM 260-CAAPP AND THE APPROPRIATE 260-CAAPP ADDENDUM FORM 

MUST BE COMPLETED FOR EACH ITEM OF AIR POLLUTION CONTROL EQUIPMENT): 

na 

rr TJ 16) WILL EMISSIONS DURING STARTUP EXCEED EITHER THE ALLOWABLE EMISSION 

RATE PURSUANT TO A SPECIFIC RULE. OR THE ALLOWABLE EMISSION LIMIT AS 

ESTABLISHED BY AN EXISTING OR PROPOSED PERMIT CONDITION? , 

IF YES, COMPLETE AND ATTACH FORM 203-CAAPP. "REQUEST TO OPERATE WITH 

EXCESS EMISSIONS DURING STARTUP OF EQUIPMENT. 

YES NO 

17) PROVIDE ANY LIMITATIONS ON SOURCE OPERATION AFFECTING EMISSIONS OR ANY WORK PRACTICE 

STANDARDS (E.G., ONLY ONE UNIT IS OPERATED AT A TIME): 

i 

na 

OPERATING INFORMATION 

18) ATTACH THE CALCULATIONS. TO THE EXTENT THEY ARE AIR EMISSION RELATED. FROM WHICH THE 

FOLLOWING OPERATING INFORMATION, MATERIAL USAGE INFORMATION AND FUEL USAGE DATA WERE 

BASED AND LABEL AS EXHIBIT 220-1. REFER TO SPECIAL NOTES OF FORM 202-CAAPP. 

19a) MAXIMUM OPERATING HOURS 

b) TYPICAL OPERATING HOURS 

20) ANNUAL THROUGHPUT 

8372 unit s 

HOURS/DAY: 

24 

HOURS/DAY: 

8 

DEC-FEB(%): 

23% 

DAYSA-VEEK: 

7 

DAYSA-VEEK: 

5 

MAR-MAY(%): 

23.8% 

WEEKS/YEAR: 

52 

WEEKS/YEAR: 

52 

JUN-AUG(%): 

26.7% 

SEP-NOV(%): 

26.5% 

MATERIAL USAGE INFORMATION 

21a) RAW MATERIALS 

Polyeste r Resi n 

BPO Catalys t 

pi^o r rjiaQ< ; Rovin g 

MAXIMUM RATES 

LBS/HR 

25.3 

.5 

fi.8 

TONS/YEAR 

110.8 

2.2 

29.8 

TYPICAL RATES 

LBS/HR 

25.3 

.5 

6.8 

TONS/YEAR 

26. 3 

.52 

7 . 0 

APPLICATION PAGE 17 

Printed on Recycled Paper 

22(M^APP Page 2 of 10 

\n 
P.19 

b) PRODUCTS 

lirlpoo l bathtubs 

c) BY-PRODUCT MATERIALS 

retone 

MAXIMUM RATES 

LBS/HR 

na 

TONS/YEAR 

na 

MAXIMUM RATES 

LBS/HR 

1.84 

TONS/YEAR 

8.06 

TYPICAL RATES 

LBS/HR 

na 

TONS/YEAR 

na 

TYPICAL RATES 

LBS/HR 

1.84 

TONS/YEAR 

1.92 

FUEL USAGE DATA 

•a) MAXIMUM FIRING RATE 

(MILLION BTU/HR): 

NA 

b) TYPICAL FIRING RATE 

(MILLION BTU/HR): 

NA 

C) DESIGN CAPACITY FIRING 

RATE (MILLION BTU/HR): 

NA 

d) FUEL TYPE: 

NATURAL GAS o FUEL OIL: GRADE NUMBER o COAL o OTHER 

IF MORE THAN ONE FUEL IS USED. ATTACH AN EXPLANATION AND LABEL AS EXHIBIT 220-2. 

e) TYPICAL HEAT CONTENT OF FUEL (BTU/LB. 

BTU/GAL OR BTU/SCF): 

NA 

0 TYPICAL SULFUR CONTENT (WT %.. NA FOR NATUFIAL 

GAS): 

NA 

g) TYPICAL ASH CONTENT (WT %.. NA FOR NATURAL 

GAS): 

NA 

h) ANNUAL FUEL USAGE (SPECIFY UNITS. E.G.. 

SCF/YEAR, GAL/YEAR. TON/YEAR): 

NA 

u rr » ARE COMBUSTION EMISSIONS DUCTED TO THE SAME STACK OR CONTROL AS 

PROCESS UNIT EMISSIONS? 

IF NO. IDENTIFY THE EXHAUST POINT FOR COMBUSTION EMISSIONS: 

NA 

YES NO 

APPLICATION PAGE \% 

Printed on Recycled Paper 

220-CAAPP Page 3 of 10 

I* 
APPUCABLE RULES 

24) PROVIDE ANY SPECIFIC EMISSION STANDARD(S) AND LIMITATION(S) SET BY RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT (E.G.. VOM. IAC 218.204(j)(4). 3.5 LBS/GAL): 

REGULATED AIR POLLUTANT(S) 

Styrana/rp.si n mix 

Acetone 

IAC 

IAC 

EMISSION STANDARD(S) 

218 . 

218. 

301 

3 0 1 

L= 

L= 

= 8 

= 1 

l b s 

4 6 

p e r 

l b s 

REQUIREMENTS) 

hou r (plan t 

p e r 

total ) 

hou r (plan t total ) 

25) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) RECORDKEEPING RULE(S) REQUIREMENTS) 

Styrene/resin mix 

Acetone 

Operating permit 

no. 85070067 

Monthly record keeping and annual 

report 

26) PROVIDE ANY SPECIFIC REPORTING RlilLE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) REPORTING RULE(S) REQUIREMENTS) 

Styrene/resin mix 

Alstons 

Operation permit 

wn. mmnnfii 

Monthly 

Annual 

recor d 

Keport 

kee p i n g a n d 

27) PROVIDE ANY SPECIFIC MONITORING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) 

Styrene/resin mix 

Acetone 

MONITORING RULE(S) REQUIREMENTS) 

Operating permit 

Nn. fl50700fi7 

Monthly record keeping and 

Annual report 

28) PROVIDE ANY SPECIFIC TESTING RULES AND/OR PROCEDURES WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) TESTING RULE(S) REQUIREMENTS) 

nnnfi, 

APPLICATION PAGE 19 

Printed on Recycled Paper 

ton r/»*on 
P.21 

29) DOES THE EMISSION UNIT QUALIFY FOR AN EXEMPTION FROM AN 

OTHERWISE APPLICABLE RULE? rr YES TS NO 

IF YES. THEN LIST BOTH THE RULE FROM WHICH IT IS EXEMPT AND THE RULE WHICH AUOWS THE 

EXEMPTION. PROVIDE A OETAILED EXPLANATION JUSTIFYING THE EXEMPTION. INCLUDE DETAILED 

SUPPORTING DATA AND CALCULATIONS. ATTACH AND LABEL AS EXHIBIT 220-3. OR REFER TO OTHER 

ATTACHMENT(S) WHICH ADDRESS AND JUSTIFY THIS EXEMPTION. 

COMPLIANCE INFORMATION 

-Q TI 30) IS THE EMISSION UNIT IN COMPUANCE WITH ALL APPUCABLE 

REQUIREMENTS? YES NO 

IF NO. THEN FORM 2940VAPP "COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE - ADDENDUM FOR NON 

COMPLYING EMISSION UNITS' MUST BE COMPLETED AND SUBMITTED WITH THIS APPUCATION. 

31) EXPLANATION OF HOW INITIAL COMPLIANCE IS TO BE. OR WAS PREVIOUSLY, DEMONSTRATED: ~ 

Thru Standard emission factor and reporting of all purchases/ 

receipts of all raw materials 

32) EXPLANATION OF HOW ONGOING COMPLIANCE WILL BE DEMONSTRATED: " 

Thru standard emission factor and reporting of all purchases 

/receipts of all raw materials. 

TESTING, MONITORING, RECORDKEEPING AND REPORTING 

33a) LIST THE PARAMETERS THAT RELATE TO AIR EMISSIONS FOR WHICH RECOROS ARE BEING MAINTAINED TO 

DETERMINE FEES. RULE APPUCABILITY OR COMPLIANCE. INCLUDE THE UNIT OF MEASUREMENT. THE 

METHOO OF MEASUREMENT. AND THE FREQUENCY OF SUCH RECOROS (E.G.. HOURLY. DAILY. WEEKLY): 

PARAMETER UNIT OF MEASUREMENT METHOO OF MEASUREMENT FREQUENCY 

resi n use 

BPO ca t US-J 

l b s 

l b s 

delivery receipt 

delivery receip•; 

weekly 

Weekly 

APPLICATION PAGE 20 

Printed on Recycled Paper 

220-CAAPP Page S of 10 

•10 
P.22 

33b) BRIEFLY DESCRIBE THE METHOD BY WHICH RECORDS WILL BE CREATED AND MAIN I AINbU. ru n *owv,n 

RECORDED PARAMETER INCLUDE THE METHOD OF RECORDKEEPING. TITLE OF PERSON RESPONSIBLE FOR 

RECORDKEEPING. AND TITLE OF PERSON TO CONTACT FOR REVIEW OF RECORDS: 

PARAMETER 

rpsi n us e 

BPO cat . us e 

METHOD OF 

RECORDKEEPING 

CPU data 

CPU data 

TITLE OF 

PERSON RESPONSIBLE 

TITLE OF 

CONTACT PERSON 

Pur. Agent 

Pur. Agent 

VP 

VP 

Of 

Of 

MFG 

MFG 

c) IS COMPLIANCE OF THE EMISSION UNIT READILY DEMONSTRATED BY REVIEW OF 

THE RECORDS? 

IF NO. EXPLAIN: 

TJ YES U NO 

d) ARE ALL RECORDS READILY AVAILABLE FOR INSPECTION. COPYING AND 

SUBMITTAL TO THE AGENCY UPON REQUEST? 

IF NO. EXPLAIN: 

"EJ YES rr NO 

34a) DESCRIBE ANY MONITORS OR MONITORING ACTIVITIES USED TO DETERMINE FEES. RULE APPUCABILITY OR 

COMPLIANCE: . , ^ • , -u J / 

Monthly records and physical inventory of materials purchased/ 

and on hand. 

b) WHAT PARAMETER^) IS'ARE) BEING MONITORED (E.G.. VOM EMjSSIONS TO ATMOSPHERE)? 

Monthly pounds purchased of raw materials used to calculate 

VOM emissions thru Standard Emission Factor Calculations 

c) DESCRIBE THE LOCATION OF EACH MONITOR (E.G.. IN STACK MONITOR 3 FEET FROM EXIT): 

NA 

APPLICATION PAGE 21 

Printed on Recycled Paper 

220-CAAPP Page 6 of 10 

<l\ 
P.23 

34d) IS EACH MONITOR EQUIPPEO WITH A RECORDING OEVICE? 

IF NO. UST ALL MONITORS WITHOUT A RECORDING DEVICE: 

rr YES IT NO 

e) IS EACH MONITOR REVIEWED FOR ACCURACY ON AT LEAST A QUARTERLY 

BASIS? 

IF NO. EXPLAIN: 

rr YES TJ NO 

0 IS EACH MONITOR OPERATED AT ALL TIMES THE ASSOCIATED EMISSION UNIT IS 

IN OPERATION? 

IF NO, EXPLAIN: 

IJ YES IT NO 

35) PROVIDE INFORMATION ON THE MOST RECENT TESTS. IF ANY, IN WHICH THE RESULTS ARE USED FOR 

PURPOSES OF THE DETERMINATION OF FEES. RULE APPLICABILITY OR COMPUANCE. INCLUDE THE TEST 

DATE, TEST METHOD USED. TESTING COMPANY. OPERATING CONDITIONS EXISTING DURING THE TEST ANO A 

SUMMARY OF RESULTS. IF ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL AS EXHIBIT 220-4: 

TEST DATE TEST METHOD TESTING COMPANY 

OPERATING 

CONDITIONS 

na na 

SUMMARY OF RESULTS 

na na na 

36) DESCRIBE ALL REPORTING REQUIREMENTS AND PROVIDE THE TITLE AND FREQUENCY OF REPORT 

SUBMITTALS TO THE AGENCY: 

REPORTING REQUIREMENTS TITLE OF REPORT 

Form 

IEPA 

TIER 

"R" 

Operation Per 

II 

Chemical release Inv 

VOM Releases 

Toxic Chem. Inv. 

Annual 

Annual 

Annual 

APPLICATION PAGE 22 

Printed on Recycled Paper 

220-CAAPP Page 7 of 10 

-z> 
(37)EMISSION INFORMATION 

REGULATED AIR 

POLLUTANT 

CARBON 

MONOXIDE (CO) 

LEAD 

NITROGEN 

OXIDES (NOx) 

PARTICULATE 

MATTER (PART) 

PARTICULATE 

MATTER <= 10 

MICROMETERS 

(PM10) 

SULFUR 

DIOXIDE (S02) 

VOLATILE 

ORGANIC 

MATERIAL (VOM) 

OTHER. 

SPECIFY: 

MAXIMUM: 

TYPICAL: 

MAXIMUM. 

TYPICAL 

MAXIMUM. 

TYPICAL: 

MAXIMUM: 

TYPICAL: 

MAXIMUM: 

TYPICAL. 

MAXIMUM: 

TYPICAL. 

MAXIMUM: 

TYPICALMAXIMUM 

TYPICAL: 

LD 'ACTUAL EMISSION RATE 

Cp 'UNCONTROLLED EMISSION RATE 

LBS PER 

HOUR 

(LBS/HR) 

nana 

1 3 

na 

na 

"a 

na 

na. 

na 

na 

... "3,., . 

na 

3 . 2 

? 9 

TONS PER 

YEAR 

(TONS/YR) 

1 4 

^ 

3OTHER 

TERMS 

'OTHER 

TERMS 

4DM 

3 

3 

ALLOWABLE BY RULE EMISSION RATE 

5RATE (UNITS) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

APPUCABLE 

RULES 

9 . 6 lbs/h i per m # 

2 . 9 l(bs/hi 

( > 

( ) 

u_iu / uuv-i 

same 

TONS PER 

YEAR 

(TONS/YR) 

1 0 

3 

PERMITTED EMISSION RATE 

RATE (UNITS) 

TONS PER 

YEAR 

(TONS/YR) 

H~p* 1 1 \ 

JHflHHHNHB I 1 1 

PHHHAHIIHH 

[ ^ 1 

HHHHHH B 

1 1 1 

•HHHI^HBB 

19.6 lbs/hr 1 10 1 

••HflHHtfi 

HHJHI 

EXAMPLE: 

PARTICULATE 

MATTER 

MAXIMUM: 

TYPICAL5.00 

4.00 

] 21.9 

! 14.4 

0.3 

GR/DSCF 

0.24 

GR/DSCF 

1 

4 

6.0(IBSWR; 

S.S(L8SMR) 

2l2.32f 

212.321 

26.28 

19.80 

IMPORTANT: ATTACH CALCUUTIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 220-5. 

1CHECK UNCONTROLLED EMISSION RATE BOX IFiCONTROL EQUIPMENT IS USED. OTHERWISE CHECK AND PROVIDE THE ACTUAL EMISSION RATE TO ATMOSPHERE. INCLUDING INDOORS. SEE INSTRUCTIONS 

^PROVIDE THE EMISSION RATE THAT V/ILL BE USED AS A PERMIT SPECIAL CONDITION. THIS LIMIT WILL BE USED TO DETERMINE THE PERMIT FEE. 

'PLEASE PROVI0E ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIREO BY A SPECIFIC LIMITATION OR THAT WAS MEASURED (E.G. PPM. GR/DSCF. ETC.) 

*0M • DETERMINATION METHOD. 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS). 4) ENGINEERING ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS) 

5RATE • AUOWABLE EMISSION RATE SPECIFIEO BY MOST STRINGENT APPUCABLE RULE. 

APPLICATION PAGE 23 

Pnnted on Recycled Paper 

22<W;AAPP pace 8 of 10 
1(38) HAZARDOUS AIR POLLUTANT EMISSION INFORMATION 

HAP INFORMATION 

NAME OF HAP 

EMITTED 

Styren e 

2CAS 

NUMBER 

100-42-5 

0 * ACTUAL EMISSION RATE 

0 UNCONTROLLED EMISSION RATE 

MAK-MUM' 

TYPICAL: 

MAXIMUM: 

TYPKAL; 

MAXIMUM: 

TYPICAL; 

MAXIMUM: 

TYPICAL:: 

MAXIMUM: 

TYPICAL; 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL: 

MAXIMUM. 

TYPICAL:; 

POUNDS PER 

HOUR 

(LBS/HR) 

3 . 2 

2 . 9 

TONS PER 

YEAR 

(TONS/YR) 

14 

3 

*0THER 

TERMS 

4DM 

3 

3 

ALLOWABLE BY RULE 

5RATE OR STANDARD 

11% by wt of 

resi n used 

• 

APPLICABLE 

RULE 

USEPA 

AP-42 

EXAMPLE: 

Benzene 

MAXIMUM: 

TYPICAL 

10.0 

8.0 

1.2 

0.8 GL 98% by vst control device 

leak-tight trucks 

CFR 61, 

6i.302(b)fy 

IMPORTANT: ATTACH CALCULATIONS. TO THE EXTENT THEY ARE AIR EMISSIONS RELATED. ON WHICH EMISSIONS WERE DETERMINED ANO LA8EL AS EXHIBIT 220 * 

'PROVIDE UNCONTROLLED EMISSIONS IF CONTROL EGU.rMSNT IS USED OTHERWISE. PROVIDE ACTUAL EMISSIONS TO THE ATMOSPHERE. INCLUDING INDOORS. CHECK BOX TO SPECIFY. 

2CAS - CHEMICAL A3STRACT SERVICE NUMBER. 

'PLEASE PROV.OE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIRED BY A SPECIFIC UMITATION OR THAT WAS MEASURED (E.G.. PPM. GR/DSCF. ETC.) 

*CM - DETERMINATION METHOD: I) STACK TEST. 2) MATERIAL BALANCE. 3) STANOARO EMISSION FACTOR (AP-42 CR AIRS. 4) ENGINEERING ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

5RATE - ALLOWABLE EMISSION RATE OR STANDARD SPECIFIED BY MOST STRINGENT APPLICABLE RULE. 

APPLICATION PAGE 24 

Printed on Recycled Paper 

220-CAAPP page 9 o(10 

Ul 
P.26 

EXH A UST POINT INFORM A TION 

THIS SECTION SHOULD NOT BE COMPLETED IF EMISSIONS ARE EXHAUSTED THROUGH AIR POLLUTION CONTROL EQUIPMENT. 

39) FLOW DIAGRAM DESIGNATION OF EXHAUST POINT: 

EV1 

40) DESCRIPTION OF EXHAUST POINT (STACK. VENT, ROOF MONITOR. INDOORS. ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS. OO NOT COMPLETE THE REMAINING ITEMS. 

Roof stack 

41) DISTANCE TO NEAREST PLANT BOUNDARY FROM EXHAUST POINT DISCHARGE (FT): 

7 2' 

42) DISCHARGE HEIGHT ABOVE GRADE (FT): 

2 5' 

43) GOOD ENGINEERING PRACTICE (GEP) HEIGHT, IF KNOWN (FT): 

44) DIAMETER OF EXHAUST POINT (FT): NOTE: FOR A NON CIRCULAR EXHAUST POINT, THE DIAMETER IS 

1.128 TIMES THE SQUARE ROOT OF THE AREA. 2 1 

45) EXIT GAS FLOW RATE 

CFM 

a) MAXIMUM (ACFM): 

7085 

b) TYPICAL (ACFM): 

6000 

IS) EXIT GAS TEMPERATURE 

ambient 

a) MAXIMUM (*F): 

110 degrees 

b) TYPICAL CH: 

75 degrees 

47) DIRECTION OF EXHAUST (VERTICAL LATERAL. DOWNWARD): 

Lateral 

48) LIST ALL EMISSION UNITS AND CONTROL DEVICES SERVED BY THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

a) 

b) 

S^irf*- coat_ chop station 

d> 

EV1 

THE FOLLOWING INFORMATION NEED ONLY BE SUPPLIED IF READILY AVAILABLE. 

49a) LATITUDE: 

41:51::33 

b) LONGITUDE: 

88:16 : .37 

50) UTM ZONE: 

16 

b) UTM VERTICAL (KM): 

3 94 483 E 

c) UTM HORIZONTAL (KM): 

46 35 707 N 

APPLICATION PAGE 25 

Printed on Recycled Paper 

220-CAAPP PBO" 10 of 10 

y>. 
P.27 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD. ILLINOIS 62794-9506 

FOR APPUCAMTS USE 

Revision #: 

Date: 

Page 

/ / 

of 

Source -Designation: 

PROCESS EMISSION UNIT 

DATA AND INFORMATION 

ID NUMBER: 

EMISSION POINT #: 

DATE: 

SOURCE INFORMATION 

1) SOURCE NAME: 

Oasis Industrie s Inc 

2) DATE FORM 

PREPARED: 11-24-95 

3) SOURCE ID NO. 

(IFKNOWN): 08901OACI 

GENERAL INFORMATION 

4) NAME OF EMISSION UNIT: 

Chop Station #2 

5) NAME OF PROCESS: 

Open spray-up chopper gun 

6) DESCRIPTION OF PROCESS: Production of fiberglass whirlpool 

bathtub s using open spray-up polyester/fiberglass- laminat e 

7) DESCRIPTION OF ITEM OR MATERIAL PRODUCED OR ACTIVITY ACCOMPLISHED: 

Fiberglas re-enforced acrylic whirlpool bathtubs 

8) FLOW DIAGRAM DESIGNATION OF EMISSION UNIT: 

EV2 

9) MANUFACTURER OF EMISSION UNIT (IF KNOWN): 

Magnum Industries 

10) MODEL NUMBER (IF KNOWN): 

BPO 4000 

11) SERIAL NUMBER (IF KNOWN): 

Unknown 

12) DATES OF COMMENCING CONSTRUCTION. 

OPERATION AND/OR MOST RECENT MODIFICATION 

OF THIS EMISSION UNIT (ACTUAL OR PLANNED) 

na 

a) CONSTRUCTION (MONTH/YEAR): 

9/87 

b) OPERATION (MONTH/YEAR): 

9/87 

c) LATEST MODIFICATION (MONTH/YEAR): 

none 

13) DESCRIPTION OF MODIFICATION (IF APPUCABLE): 

na 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILUNOIS REVISED STATUTES. 1991, AS AMENDED 1992. 

CHAPTER 1111/2, PAR. 1039.5. OISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY 

PREVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPLICATION BEING DENIE0. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE 26 

IT. 53?. 2338 

APC 498 NOV-94 

Printed on Recycled Papor 

220-CAAPP 

FOR APPLICANTS USE 

Page 1 of 10 

:1^ 
.,w.,«. .vw c n/HJKfc lMAN UNfc MODE OF OPERATION? 

IF YES, EXPLAIN AND IDENTIFY WHICH MODE IS COVERED BY THIS FORM (NOTE: 

A SEPARATE PROCESS EMISSION UNIT FORM 220-CAAPP MUST BE CONff»LETED 

FOR EACH MODE): 

CT YES O NO 

15) PROVIDE THE NAME ANO DESIGNATION OF ALL AIR POLLUTION CONTROL EQUIPMENT CONTROLLING THIS 

EMISSION UNIT, IF APPLICABLE (FORM 260-CAAPP AND THE APPROPRIATE 260-CAAPP ADDENDUM FORM 

MUST BE COMPLETED FOR EACH ITEM OF AIR POLLUTION CONTROL EQUIPMENT): 

na 

16) WILL EMISSIONS DURING STARTUP EXCEED EITHER THE ALLOWABLE EMISSION 

RATE PURSUANT TO A SPECIFIC RULE. OR THE ALLOWABLE EMISSION LIMIT AS 

ESTABLISHED BY AN EXISTING OR PROPOSED PERMIT CONDITION? 

IF YES. COMPLETE AND ATTACH FORM 203-CAAPP. "REQUEST TO OPERATE WITH 

EXCESS EMISSIONS DURING STARTUP OF EQUIPMENT". 

u YES 13 NO 

17) PROVIDE ANY LIMITATIONS ON SOURCE OPERATION AFFECTING EMISSIONS OR ANY WORK PRACTICE 

STANDARDS (E.G.. ONLY ONE UNIT IS OPERATED AT A TIME): 

na 

OPERATING INFORMATION 

18) ATTACH THE CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSION RELATED. FROM WHICH THE 

FOLLOWING OPERATING INFORMATION, MATERIAL USAGE INFORMATION AND FUEL USAGE DATA WERE 

BASED AND LABEL AS EXHIBIT 220-1. REFER TO SPECIAL NOTES OF FORM 202-CAAPP. 

19a) MAXIMUM OPERATING HOURS 

8760 

b) TYPICAL OPERATING HOURS 

2080 

20) ANNUAL THROUGHPUT 

fl?7? unit s 

HOURS/DAY: 

24 

HOURS/DAY: 

8 

DEC-FEB(%): 

23% 

DAYSAVEEK: 

7 

DAYSWEEK: 

MAR-MAY(%): 

23.8 % 

WEEKS/YEAR: 

52 

WEEKS/YEAR: 

52 

JUN-AUG(%): 

26.7 % 

SEP-NOV(%): 

26.5 % 

MATERIAL USAGE INFORMATION 

21a) RAW MATERIALS 

Polyeste r resi n 

BPO catalys t 

Fiberqlas s rovin g 

Calciu m sulfat e 

MAXIMUM RATES 

LBS/HR 

218. 7 

4 . 4 

50 

218. 8 

TONS/YEAR 

957 

19.2 

219 

958. 5 

TYPICAL RATES 

LBS/HR 

218. 7 

4 . 4 

50 

218. 8 

TONS/YEAR -

227 

4 . 6 

52 

227. 5 

APPLICATION PAGE 27 

Printed on Recycled Paper 

220-CAAPP Page 2 of 10 

iT. 
P.29 

b) PRODUCTS 

hirlpoo l bathtubs 

lc) BY-PRODUCT MATERIALS 

cetone 

MAXIMUM RATES 

LBS/HR 

na 

TONS/YEAR 

na 

MAXIMUM RATES 

LBS/HR 

1.84 

TONS/YEAR 

8.0 6 

TYPICAL RATES 

LBS/HR 

na 

TONS/YEAR 

na 

TYPICAL RATES 

LBS/HR 

1.84 

TONS/YEAR 

1.92 

FUEL USAGE DATA 

2a) MAXIMUM FIRING RATE 

(MILLION BTU/HR): 

na 

b) TYPICAL FIRING RATE 

(MILLION BTU/HR): 

na 

d) FUEL TYPE: 

NATURAL GAS o FUEL OIL GRADE NUMBER 

C) DESIGN CAPACITY FIRING 

RATE (MILLION BTU/HR): 

na 

o COAL o OTHER 

IF MORE THAN ONE FUEL IS USED. ATTACH AN EXPLANATION AND LABEL AS EXHIBIT 220-2. 

e) TYPICAL HEAT CONTENT OF FUEL (BTU/LB, 

BTU/GAL OR BTU/SCF): 

na 

8) EIEYP]CAV ASH CONTENT (WT %.. NA FOR NATURAL 

GAS): 

na 

1) TYPICAL SULFUR CONTENT (WT %.. NA FOR NATURAL 

GAS): 

na 

h) ANNUAL FUEL USAGE (SPECIFY UNITS. E.G.. 

SCF/YEAR ; GAL/YEAR, TOWYEAR): 

na 

1) ARE COMBUSTION EMISSIONS DUCTED TO THE SAME STACK OR CONTROL AS 

PROCESS UNIT EMISSIONS? 

IF NO. IDENTIFY THE EXHAUST POINT FOR COMBUSTION EMISSIONS: 

na 

TT YES rr NO 

APPLICATION PAGE 28 

Printed on Recycled Paper 

220-CAAPP Page 3 of 10 

1* 
APPUCABLE RULES 

24) PROVIDE ANY SPECIFIC EMISSION STANDARD(S) AND LIMITATION(S) SET BY RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT (E.G., VOM, IAC 218.204(j)(4). 3.5 LBS/GAL): 

REGULATED AIR POLLUTANT(S) EMISSION STANOARD(S) REOUIREMENT(S) 

Strene/resi n mix 

Acetone 

IAC 218.301 

IAC 218.301 

• 

25) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT 

REGULATED AIR POLLUTANT(S) E RECORDKEEPING RULE(S) 

Styrene/resi n mix 

Acetone 

Operating permit 

No. 85070067 

26) PROVIDE ANY SPECIFIC REPORTING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) : REPORTING RULE(S) 

27 

Stvrene/resi n mix 

Acetone 

) PROVIDE ANY SPECIFIC MONITORINGjRULE(S) 

REGULATED AIR POLlUTANT(S) i 

Styrene/resi n mix 

Acetone 

WH 

Operatinq permit 

No. 85070067 

IICH ARE APPUCABLE TO THIS EMISSION UNIT: 

MONITORING RULE(S) 

Operating permit 

No. 85070067 

L=8 lb s per hr(plan t total ) 

L=1.46 lb s per hr (plan t total ) 

REQUIREMENTS) 

Monthly recor d keeping and 

annual report 

REQUIREMENTS) 

Monthly recor d keeping and 

annual report 

REQUIREMENT(S) 

Monthly record keeping and 

annual report 

28) PROVIDE ANY SPECIFIC TESTING RULES AND/OR PROCEDURES WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLIUTANT(S) [ TESTING RULE|S) REQUIREMENT(S) 

NnnF> 

APPLICATION PAGE 2! ) 

Printed on Recycled Paper 
P.31 

29) DOES THE EMISSION UNIT QUALIFY FOR AN EXEMPTION FROM AN 

OTHERWISE APPLICABLE RULE? TJ YES XT NO 

IF YES, THEN LIST BOTH THE RULE FROM WHICH IT IS EXEMPT AND THE RULE WHICH ALLOWS THE 

EXEMPTION. PROVIDE A OETAILED EXPLANATION JUSTIFYING THE EXEMPTION. INCLUDE DETAILED 

SUPPORTING DATA AND CALCULATIONS. ATTACH AND LABEL AS EXHIBIT 220-3. OR REFER TO OTHER 

ATTACHMENTS) WHICH ADDRESS AND JUSTIFY THIS EXEMPTION. 

COMPLIANCE INFORMATION 

TJ 30) IS THE EMISSION UNIT IN COMPLIANCE WITH A U APPLICABLE 

REQUIREMENTS? YES D NO 

IF NO, THEN FORM 2W-CAAPP 'COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE - ADDENDUM FOR NON 

COMPLYING EMISSION UNITS- MUST BE COMPLETED AND SUBMITTED WITH THIS APPLICATION. 

31) EXPLANATION OF HOW INITIAL COMPLIANCE IS TO BE, OR WAS PREVIOUSLY, DEMONSTRATED: 

Thru standard emission factor's and reporting of all 

purchases/receipts of all raw materials 

32) EXPLANATION OF HOW ONGOING COMPLIANCE WI U BE DEMONSTRATED: 

Thru standard emission factor's and reporting of all 

purchases/receipts of all raw materials 

TESTING, MONITORING, RECORDKEEPING AND REPORTING 

33a) LIST THE PARAMETERS THAT RELATE TO AIR EMISSIONS FOR WHICH RECOROS ARE BEING MAINTAINED TO 

DETERMINE FEES. RULE APPLICABILITY OR COMPLIANCE. INCLUDE THE UNIT OF MEASUREMENT. THE 

METHOD OF MEASUREMENT. AND THE FREQUENCY OF SUCH RECORDS (E.G.. HOURLY. DAILY. WEEKLY): 

PARAMETER UNIT OF MEASUREMENT 

Resin use 

BPQ catalyst 

METHOD OP MEASUREMENT FREQUENCY 

l b s 

JLkSL 

delivery receipts 

delivery receipts 

weekly 

weekly 

APPLICATION PAGE 30 

Printed on Recycled Paper 

220-CAAPP PageS of 10 

30 
33b) BRIEFLY DESCRIBE THE METHOD BY WHICH RECORDS WILL BE CREATED AND MAINTAINED. FOR EACH 

RECORDED PARAMETER INCLUDE THE METHOD OF RECORDKEEPING. TITLE OF PERSON RESPONSIBLE FOR 

RECORDKEEPING. AND TITLE OF PERSON TO CONTACT FOR REVIEW OF RECORDS: 

PARAMETER 

Resin use 

BPO Cat . usi 

METHOD OF 

RECORDKEEPING 

CPU data 

CPU data 

TITLE OF 

PERSON RESPONSIBLE 

Purchasing agpn)-. 

Purchasing agenj: 

TITLE OF 

CONTACT PERSON 

V P n f MP R 

VP Of MFG 

c) IS COMPLIANCE OF THE EMISSION UNIT READILY DEMONSTRATED BY REVIEW OF CT 

THE RECOROS?

 }&J YES TJ NO 

IF NO. EXPLAIN: 

d) ARE ALL RECORDS READILY AVAILABLE FOR INSPECTION. COPYING AND 

SUBMITTAL TO THE AGENCY UPON REQUEST? 

IF NO. EXPLAIN: 

^J YES TT NO 

34a) DESCRIBE ANY MONITORS OR MONITORING ACTIVITIES USED TO DETERMINE FEES. RULE APPUCA8IUTY OR 

COMPLIANCE: 

Monthly records and physical inventory of materials 

purchased/and on hand. 

b) WHAT PARAMETER^) IS(ARE) BEING MONITORED (E.G., VOM EMISSIONS TO ATMOSPHERE)? 

Monthly pounds purchased of raw materials used to calculate 

VOM emissions thru Standard Emission Factor calculations. 

c) DESCRIBE THE LOCATION OF EACH MONITOR (E.G.. IN STACK MONITOR 3 FEET FROM EXIT): 

na 

APPLICATION PAGE 31 

Printed on Recycled Paper 

220-CAAPP Page 6 of 10 
P.33 

340) IS EACH MONITOR EQUIPPED WITH A RECORDING DEVICE? 

IF NO, LIST ALL MONITORS WITHOUT A RECORDING DEVICE: 

U YES TS" NO 

e) IS EACH MONITOR REVIEWED FOR ACCURACY ON AT LEAST A QUARTERLY 

BASIS? 

IF NO. EXPLAIN: 

TT YES w NO 

Q IS EACH MONITOR OPERATED AT A U TIMES THE ASSOCIATED EMISSION UNIT IS 

IN OPERATION? 

IF NO. EXPLAIN: 

TJ YES TsT NO 

35) PROVIDE INFORMATION ON THE MOST RECENT TESTS, IF ANY, IN WHICH THE RESULTS ARE USED FOR 

PURPOSES OF THE DETERMINATION OF FEES. RULE APPLICABILITY OR COMPLIANCE. INCLUDE THE TEST 

OATE. TEST METHOD USED, TESTING COMPANY, OPERATING CONDITIONS EXISTING DURING THE TEST AND A 

SUMMARY OF RESULTS. IF ADDITIONAL SPACE IS NEEDED, ATTACH ANO LABEL AS EXHIBIT 220-4: 

TEST DATE TEST (METHOO 

na 

TESTING COMPANY 

na 

OPERATING 

CONDITIONS 

na na 

SUMMARY OF RESULTS 

na 

36) DESCRIBE A U REPORTING REQUIREMENTS AND PROVIDE THE TITLE AND FREQUENCY OF REPORT 

SUBMITTALS TO THE AGENCY: , 

REPORTING REQUIREMENTS TITIE OF REPORT 

Form 

IEPA 

Teir 

"R" 

operating pern 

II 

Chemical release inv 

VOM releases 

Toxic chemical invi»n 

FREQUENCY 

Annual 

Annual 

Annual 

APPLICATION PAGE 32 

Printed on Recycled Paper 

220OVAPP Page 7 of 10 

3^ 
oJ 

- -

(37)EMISSION INFORMATION 

REGULATED AIR 

POLLUTANT 

CARBON 

MONOXIDE (CO) 

LEAD 

NITROGEN 

OXIDES (NOx) 

PARTICULATE 

MAHER (PART) 

PARTICULATE 

MATTER <»10 

MICROMETERS 

(PM10) 

SULFUR 

DIOXIDE (S02) 

VOLATILE 

ORGANIC 

MATERIAL (VOM) 

OTHER, 

SPECIFY: 

MAXIMUM: 

TYPICAL 

MAXIMUM. 

TYPICAL 

MAXIMUM. 

TYPICAL 

MAXIMUM. 

TYPICAL: 

MAXIMUM 

TYPICAl: 

MAXIMUM: 

TYPICAL. 

MAXIMUM: 

TYPICAl 

MAXIMUM. 

TYPICAl: 

O 'ACTUAL EMISSION RATE 

O 'UNCONTROLLED EMISSION RATE 

LBS PER 

HOUR E 

(LBS/HR) ! 

na 

na 

na 

na 

na 

na 

na 

na 

na 

Hf3 j 

na 

na 

11. 9 ! 

10.4 \ 

i 

TONS PER 

YEAR 

(TONS/YR) 

52 

10. 8 

3OTHER 

TERMS 

3OTHER 

TERMS 

4DM 

3 

3 

ALLOWABLE BY RULE EMISSION RATE 

5RATE (UNITS) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

{ ) 

( ) 

( ) 

< ) 

APPLICABLE 

RULES 

TONS PER 

YEAR 

(TONS/YR) 

9. 6 (lbs/Eirli f rvrftnci i n 

10.4Jbs/lj i 

( ) 

( ) 

: same 1 0 . 

'PERMITTED EMISSION RATE 

RATE (UNITS) 

TONS PER 

YEAR 

(TONS/YR) 

HHHHHHH 

1 | 

HHI^Hl^Hi 

| | 

JHHBHHHiB | 1 

•HHrtHttH 

1 ^ | 

HH-HHHH I \ 1 

PHHHHk^^Hi 

1 9.6 lbs/h r | 10 

i RHHH^^^^HH 1 •BHHHNH 

EXAMPLE: 

PARTICULATE 

MATTER 

MAXIMUM: 

TYPICAL: 

5.00 

4.00 

21.9 

14.4 

0.3 

GR/DSCF 

0.24 

GR/DSCF 

1 

• 4 

6.0(LBSMR) 

5.S (LBS/HR; 

212.321 

212.321 

26.28 

19.80 

IMPORTANT: ATTACH CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 220-5. 

*CHECK UNCONTROLLED EMISSION RATE BOX ff CONTROL EQUIPMENT IS USEO. OTHERWISE CHECK AND PROVIDE THE ACTUAL EMISSION RATE TO ATMOSPHERE. INCLUDING INDOORS. SEE INSTRUCTIONS. 

'PROVIDE THE EMISSION RATE THAT WILL BE USED AS A PERMIT SPECIAL CONDITION. THIS LIMIT WILL BE USED TO DETERMINE THE PERMIT FEE. 

'PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIRED BY A SPECIFIC LIMITATION OR THAT WAS MEASUREO (E.G. PPM. GR/DSCF. ETC.) 

*0M - DETERMINATION METHOD 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS), 4) ENGINEERING ESTIMATE, 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS) 

5RATE • AUOWABLE EMISSION RATE SPECIFIED BY MOST STRINGENT APPUCABLE RULE. 

APPLICATION PAGE 33 

Printed on Recycled Paper 

220-CAAPP page 8 ol 10 
^ 

E (38) HAZARDOUS AIR POLLUTANT EMISSION INFORM A TION 

HAP INFORMATION 

NAME OF HAP 

EMITTED 

Styren e 

2CAS 

NUMBER 

100-42- 5 

0

1ACTUAL EMISSION RATE 

0

1

 UNCONTROLLED EMISSION RATE 

MAXIMUM 

TYPICAL: 

MAXIMUM: 

TYPiCAL; 

MAXIMUM: 

TYPICAL; 

MAXIMUM: 

TYPicAL; 

MAXIMUM: 

TYPICAL; 

MAXIMUM: 

TYPiCAL 

MAXIMUM 

TYPICAL:! 

MAXIMUM.' 

TYPICAL:: 

POUNDS PER 

HOUR 

(LBS/HR) 

11. 9 

10. 4 

TONS PER -

YEAR 

(TONS/YR) 

52 

10. 8 

3

0THER 

TERMS 

4DM 

3 

3 

ALLOWABLE BY RULE 

5RATE OR STANDARD 

9% by wt of 

resi n used 

APPLICABLE 

RULE 

USEPA 

AP-42 

EXAMPLE: 

Bamene 

-tW-^l—WT... fc 

71432 

MAXIMUM 

TYPICAL' 

10.0 

8.0 

1.2 

0.8 a 98% by wt control device 

leak-tigM trucks 

CFR6t, 

61.302(b)i(dl> 

IMPORTANT: ATTACK CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED. ON WHICH EMISSIONS WERE DETERMINED AND LABEL AS EXHIBIT 220-6. 

VsOViOE UNCONTROLLED EMISSIONS IF CONTROL EGU.rMSNT IS USED OTHERWISE. PROVIDE ACTUAL EMISSIONS TO THE ATMOSPHERE. INCLUDING INDOORS. CHECK BOX TO SPECIFY. 

2CAS - CHEMICAL A3STRACT SERVICE NUMBER. 

'PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USED. REQUIRED BY A SPECIFIC UMITATION OR THAT WAS MEASURED (E.G., PPM. GR/DSCF. ETC.) 

'CM - DETERMINATION METHOD: X, STACK TEST. 2) MATERIAL BALANCE, i) STANDARD EMISSION FACTOR (AP-42 OR AIRS, *) ENGINEERING ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

5RATE -ALLOWABLE EMISSION RATE OR STANDARD SPECIFIED BY MOST STRINGENT APPLICABLE RULE. 

APPLICATION PAGE 34 

Printed on Recycled Paper 

220-CAAPP page 9 ol 10 

in 
P.36 

EXH A UST POINT INFORM A TION 

THIS SECTION SHOULD NOT BE COMPLETED IF EMISSIONS ARE EXHAUSTED THROUGH AIR POLLUTION CONTROL EQUIPMENT. 

39) FLOW DIAGRAM DESIGNATION OF EXHAUST POINT: 

EV2 

40) DESCRIPTION OF EXHAUST POINT (STACK. VENT, ROOF MONITOR. INDOORS. ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS. DO NOT COMPLETE THE REMAINING ITEMS. 

Roof stac k 

41) DISTANCE TO NEAREST PLANT BOUNDARY FROM EXHAUST POINT DISCHARGE (FT): 

114 ' 

42) DISCHARGE HEIGHT ABOVE GRADE (FT): 

2 5 ' 

43) GOOD ENGINEERING PRACTICE (GEP) HEIGHT. IF KNOWN (FT): 

44) DIAMETER OF EXHAUST POINT (FT): NOTE: FOR A NON CIRCULAR EXHAUST POINT. THE DIAMETER IS 

1.128 TIMES THE SQUARE ROOT OF THE AREA. 

45) EXIT GAS FLOW RATE 

CFM 

j 45) EXIT GAS TEMPERATURE 

j Ambient 

a) MAXIMUM (ACFM): 

7085 

a) MAXIMUM (*F): 

110 degree s 

47) DIRECTION OF EXHAUST (VERTICAL. LATERAL. DOWNWARD): 

Latera l 

b) TYPICAL (ACFM): 

6000 

b) TYPICAL CF): 

75 degree s 

48) LIST ALL EMISSION UNITS AND CONTROL DEVICES SERVED BY THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

a

>. 

b) 

Final coat chop station 

c) 

d) 

e) 

EV2 

THE FOUOWING INFORMATION NEEO ONLY BE SUPPUED IF READILY AVAILABLE. 

49a) LATITUDE: 

41:51:3 3 

50) UTM ZONE: 

16 

b) LONGITUDE: 

88:16:3 7 

b) UTM VERTICAL (KM): 

3 94 483 E 

c) UTM HORIZONTAL (KM): 

46 35 707N 

APPLICATION PAGE 35 

Printed on Recycled Paper 

220-CAAPP P w

 1«1 of 10 

,-•3 * 
P.37 

ILUNOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AJR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD. ILLINOIS 62794-9506 

FOR APPLICANT'S US E 

Revision #*. _______ _ 

Date: 

Page of 

Sourco Designation: 

HAZARDOUS AIR POLLUTANT (HAP) 

EMISSION SUMMARY 

ID NUMBER 

PERMIT #: 

OATE: 

1) SOURCE NAME: 

Oasis Industrie s 

2) DATE FORM 

PREPARED: H / 24 ' 

SOURCE INFORM A TION 

I nc 

95 

3) SOURCE tO NO. 

(IF KNOWN): 0890 1 OAC I 

HAZARDOUS AIR POLLUTANT EMISSIONS 

4) DOES ANY EMISSION UNIT AT THE SOURCE EMIT A HAZARDOUS AIR POLLUTANT7 

(IF NO. THEN THE REMAINDER OF THIS FORM NEED NOT BE COMPLETED) E) YES O NO 

Sa) DOES THE SOURCE HAVE THE POTENTIAL TO EMIT. IN THE AGGREGATE.: 

I) 10 TONS PER YEAR OR MORE OF ANY INDIVIDUAL HAZARDOUS AIR POLLUTANT; 

M) 25 TONS PER YEAR OR MORE OF ANY COMBINATION OF HAZARDOUS AIR 

POUUTANTS: 

0.) SUCH LESSER QUANTITY AS ESTABLISHED BY RULE WHICH CLASSIFIES THE 

SOURCE AS MAJOR FOR HAZARDOUS AIR POLLUTANTS; 

Iv) EMISSIONS OF HAZARDOUS AJR POLLUTANTS WHICH EQUAL OR EXCEED A 

POLLUTANT SPECIFIC CAAPP APPUCABIUTY LEVEL AS ESTABLISHED BY USEPA 

RULE SUCH THAT THE SOURCE IS REQUIRED TO OBTAIN A CAAPP PERMIT 

SOLELY FOR THIS REASON (I.e., HAP EMISSIONS BELOW THE CAAPP 

APPLICABILITY THRESHOLDS SPECIFIED IN ITEMS (I). (H) 4(HD ABOVE BUT STILL 

REQUIRED TO OBTAIN A CAAPP PERMIT PURSUANT TO A REGULATORY 

REQUIREMENT, e.g.. NESHAP)? 

b) IF ANSWERED YES TO ANY OF THE ABOVE. IDENTIFY THE HAP(S) FOR WHICH THE 

SOURCE IS CONSIDERED MAJOR OR REQUIRED TO OBTAIN A CAAPP PERMIT: 

O YES 

0 YES 

OYES 

O N O 

O N O 

0 NO 

• YES a NO 

HAZARDOUS AIR POLLUTANT EMISSIONS TABLE 

6) COMPLETE THE FOLLOWING TABLE FOR ALL HAPa WHICH ARE REGULATED AIR POLLUTANTS. THIS TABLE 

MUST INCLUDE EMISSIONS OF HAPS AT ACTIVITIES PROPOSED TO BE INSIGNIFICANT PURSUANT TO 35 IL 

ADM. CODE 201.211. NOTE THAT AN APPLICANT MAY PRESUME THAT AN EMISSION UNIT DOES NOT EMIT A HAP 

IF IT MEETS THE REQUIREMENTS OF 35 IL. ADM. CODE 201.209. 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILLINOIS REVISED STATUTES. 1061. AS AMEN0ED 1092. 

CHAPTER 1111/2. PAR. 1030.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNOER THAT SECTION FAILURE TO OO SO MAY 

PREVENT THIS FORM FROM BEING PROCESSEO ANO COULD RESULT IN THE APPUCATION BEING DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE 36 

IL 532 2406 

APC 516 Nov-94 

Printed on Recycled Paper 

215-CAAPP 

FOR APPLICANTS USE 

Pege l of 2 

3^ 
(6) HAZARDOUS AIR POLLUTANT EMISSIONS 

COMPLETE THE FOUOWING TABLE FOR AJj, HAPS WHICH ARE REGULATED AIR POLLUTANTS. THIS TABLE MUST INCLUDE EMISSIONS OF HAPS AT ACTIVITIES PROPOSED TO BE 

INSIGNIFICANT PURSUANT TO 35 IL. ADM. CODE 201 211. NOTE THAT AN APPLICANT MAY PRESUME THAT AN EMISSION UNIT DOES NOT EMIT A HAP IF IT MEETS THE 

REQUIREMENTS OF 35 IL. ADM. CODE 201.209. 

NAME OF HAP 

EMITTED: 

Styren e 

MEK 

/ 

/" 

1CAS NUMBER 

• m. *\ A mf C 

"x 

i---. r. 

EMISSION UNIT 

DESIGNATION. 

""'Hhr u EV6 

1 EV6 

MAXIMUM 

EMISSIONS 

(TONS/YR) 

15. 1 

.8 

TYPICAL 

EMISSIONS 

(TONS0YR) 

13.3 

.6 

POTENTIAL 

EMISSIONS 

(TONS/YR) 

63. 9 

2 . 8 

OTHER 

TERMS2 APPLICABLE 

RULE 

218.30 1 

218.30 1 

APPLICABILITY 

LEVEL (UNITS) 

14. 4 

1.3 

immmmsafsmR YTO ESTABLISH APPLICABILITY OR COMPLIANCE WITH REQUIREMENTS. 

_3 

APPLICATION PAGE 37 

Printed on Recycled Paper 

21WAAPP page 2 of2 

oo 
P.39 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 18506 

SPRINGFIELD. ILLINOIS 62794-0506 

FOR APPLICANTS USE 

Revision* 

Date: / / 

Pace of 

Source Designation: 

COMPUANCE PLAN/ 

SCHEDULE OF COMPUANCE 

FOR CAAPP PERMIT 

tt<#SI8i< mmmmmmmmmmm 

IO NUMBER: 

PERMIT * 

DATE: 

THE Cl EAN AIR ACT PERMIT PROGRAM (CAAPP) REQUIRES THAT THE APPLICANT SUBMIT A COMPUANCE PLAN/SCHEDULE OF 

COMPLIANCE FOR A U EMISSION UNITS AT THE CAAPP 60URCE. REGARDLESS OF THE COMPUANCE STATUS OF EACH INDIVIDUAL 

EMISSION UNIT. THIS FORM REQUIRES THAT THE COMPUANCE STATUS BE STATED FOR EACH EMISSION UNIT. APPUCATION FORM 

2M-CAAPP, -COMPUANCE PLAN/SCHEDULE OF COMPUANCE • ADDENDUM FOR NON COMPLYING EMISSION UNITS." MUST BE 

SUBMITTED FOR EACH EMISSION UNIT NOT IN COMPLIANCE WITH ALL APPUCABLE REQUIREMENTS AT THE TIME OF SUBMITTAL 

SOURCE INFORMATION 

1) SOURCE NAME: 

Oasis Industries Inc, 

2) DATE FORM 

PREPARED: 11-24-9 5 

3) SOURCE ID NO. 

(IFKNOWN): 08901OACI 

SOURCE COMPLIANCE INFORMATION 

4) DESCRIBE THE COMPUANCE STATUS OF THE SOURCE WITH ALL APPLICABLE REQUIREMENTS (E.G.. "SOURCE 

IS IN COMPUANCE WITH ALL APPUCABLE REQUIREMENTS*): 

Source is in compliance with all applicable requirements 

S) IF IN COMPLIANCE. WI U THE SOURCE CONTINUE TO COMPLY WITH A U APPUCABLE REQUIREMENTS? 

©YES O NO 

IF NO. EXPLAIN: 

6) WI U THE SOURCE MEET. ON A TIMELY BASIS. APPLICABLE REQUIREMENTS WHICH BECOME EFFECTIVE 

DURING THE PERMIT TERM? 

GD YES O NO 

IF NO. EXPLAIN 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILLINOIS REVISED STATUTES. 1991. AS AMENDED 1902. 

CHAPTER 111 1/3. PAR 1039.5. OISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO OO SO MAY 

PREVENT THIS FORM FROM BEING PROCESSED ANO COULD RESULT IN THE APPUCATION BEING DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

APPLICATION PAGE 38 FOR APPLICANT S US E 

IL 532 2407 

APC 517 Nov-94 

Printed on Recycled Paper 

293-CAAPP Page 1 of 4 

3* 
P.40 

EMISSION UNITS COMPUANCE INFORMATION 

71 EMISSION UNITS IN COMP1IANCF 

THE FOLLOWINQ EMISSION UNITS ARE IN COMPUANCE WITH ALL APPUCABLE REQUIREMENTS AND WILL 

CONTINUE TO COMPLY WITH SUCH REQUIREMENTS DURING THE PERMIT TERM. IF ADDITIONAL SPACE IS 

NEEDED. ATTACH AND LABEL AS EXHIBIT 293-1: 

DESIGNATION 10 NUMBER 

EV1 

EV2 

EV3 

EV4 

EV5 

EV6 

EMISSION UNIT 

Chop 5tation#l exhaust 

Chop Station#2 exhaust 

Gel Coat exhaust 

Acetone storage room exhaust 

Tooling room exhaust 

Compressor room exhaust 

APPLICATION PAGE 39 

Printed on Recycled Paper 

•ww. r»a «oo o — -».-# A 

^ 
P.41 

EMISSION UNITS COMPUANCE INFORMATION (cntd) 

DESIGNATION ID NUMBER •EMISSION UNIT 

m EMtSSlON UNITS SUBJECT TO FUTURE COMPLIANCE DATES 

THE FOUOWING EMISSION UNITS, WHICH ARE CURRENTLY IN COMPLIANCE WITH ALL APPUCABLE 

REQUIREMENTS. WILL ACHIEVE ON A TIMELY BASIS, AND MAINTAIN COMPLIANCE WITH. FUTURE COMPLIANCE 

DATES AS THEY BECOME APPLICABLE DURING THE PERMIT TERM. IF ADDITIONAL SPACE IS NEEDED. ATTACH 

AND LABEL AS EXHIBIT 293-2: 

FUTURE 

COMPUANCE OATE 

DESIGNATION 10 NUMBER EMISSION UNIT (MONTH/DAV/YEAR) 

na na 

APPLICATION PAGE 40 

Printed on Recycled Paper 

293-CAAPP Page 3 of 4 

KO 
P.42 

9a) EMISSION UNITS NOT IN COMPLIANCE . COMPLIANCE TO BE ACHIEVED PRIOR TO PERMIT ISSUANCE 

THE FOLLOWING EMISSION UNITS ARE NOT IN COMPUANCE WITH A U APPUCABLE REQUIREMENTS AT THE 

TIME OF PERMIT APPUCATION. HOWEVER. THESE EMISSION UNITS WILL ACHIEVE COMPLIANCE WITH ALL 

APPUCABLE REQUIREMENTS PRIOR TO PERMIT ISSUANCE AND WILL CONTINUE TO COMPLY WITH SUCH 

REQUIREMENTS DURING TH E PERMIT TERM . IF ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL AS 

EXHIBIT 293-3: 

FUTURE 

COMPLIANCE DATE 

DESIGNATION 10 NUMBER EMISSION UNIT (MONTH/OAY/YEAR) 

na Jia_ 

b) THE FOLLOWING IS A NARRATIVE DESCRIPTION OF THE MEANS BY WHICH COMPLIANCE WILL BE ACHIEVED 

FOR EACH OF THE EMISSION UNITS LISTED IN 9a) ABOVE. IF ADDITIONAL SPACE IS NEEDED, ATTACH AND 

LABEL AS EXHIBIT 293-4: 

na 

10) EMISSION UNITS NOT IN COMPLIANCE • COMPLIANCE WILL NOT BE ACHIEVED PRIOR TO PERMIT ISSUANCE 

THE FOLLOWING EMISSION UNITS WI U NOT BE IN COMPLIANCE WITH ALL APPLICABLE REQUIREMENTS AT TH E 

TIME OF PERMIT ISSUANCE. A FORM 294-CAAPP. "COMPUANCE PLAN/SCHEDULE OF COMPLIANCE • 

ADDENDUM FOR NON COMPLYING EMISSION UNITS,* MUST BE SUBMITTED FOR EMISSION UNITS NOT IN 

COMPLIANCE WITH A U APPLICABLE REQUIREMENTS AT THE TIME OF PERMIT ISSUANCE. A FORM 294-CAAPP 

IS SUBMITTED FOR THE FOLLOWING EMISSION UNITS. IF ADDITIONAL SPACE IS NEEDED. ATTACH AND LABEL 

AS EXHIBIT 293-5: 

DATE COMPLIANCE 

•• SCHEDULED TO BE 

ACHIEVED 

DESIGNATION ID NUMBER EMISSION UNIT (MONTHLY/YEAR) 

na na 

APPLICATION PAGE 41 

Printed on Recycled Paper 

•>orj?A«oo O^—A A m.f a 

AV 
P.43 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL- PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD, ILUNOIS B2794-050S 

\SSSL 

OtH*. / ' 

Paaa af „ , , 

Sourc* Omlpwlloi'c 

COMPUANCE CERTIFICATION vmarr 

OATE 

ANAPMJCATIO^IU&WH'WIffUW 

FORM MUST BE SUBMITTED-WITH THE OHKWNAL CAAPP MRM1 -APPUCATXmANDUraKIEOONAMANHVMBASnL 

t) SOURCE NAME: 

Oasis Industrie s Inc . 

SQU^&MrhtAfiOtr 

2) OATE FORM 

PREPARED: 11-24-9 5 

[3)s6btegibM6. : 

(IF KNOWN): Qggo^^ d 

4) 6AAPP PERMIT NUMBER Iff KtiflW): 

5) IS THIS TH£ Ahftt SUBMITTAL d f l M M)fttt* 

IF Na WHAT 18 THE REPORTING P&OOD 

COVERED BY THIS FORM? 

H YES TJ NO 

TO. MM-MMUIM 

SQW^GQMPLIAHQEntPOlPt&ATiQN 

B)ooesTHEsiGNATomoti»A^mWdmmMiTi4mM 

APPUCABLE REQUIREMENTS? 

GD YES O NO 

IF NO. EXPLAIN: 

RECEI\ 

7) PROVIDE TrmiXHEnULEFtKSimiik^ 

ONCE ANNUAUY IN JANUARY (NOTE THAT SUCN CERTWCATION MUST BE SUBMITTED NO LESS F«S«fflHin.,'#) 

TKANANNUAUY): 

Once annually in December IEPA-DAPC- 5PFLD 

0).NO.CAT£ THE COMPUANCE stATU^O^THgJ^ ^ WITH ANY APWg^ ^ 

COMPLIANCE CERTIRCATION REQUIREMENTS OF THE CUEAN A K ACT. CO . NO ENHANCED MONITORINQ 

REQUIRED ANO IN COMPLIANCE WTTH COMPLIANCE CERTIFICATION REQUIRWWEWTS: 

No enhanced monitoring required and in compliance with 

compliance certification requirements. 

ED 

m 

J 

THIS AGENCY 15 AUTHORIZED TO REQWRI TH* -VCMtlOtOH U«atlUlNannMSEOaTMUTG&1M1.MAMCMOEOl^ 

CHAPTER 11lia. PAR. 103VU*. DiSCUKUftSC*'FTMB''-»'«OftMAlK>NI8 FAlUflWTOOOSOMAT 

PREVENTTHaramn«QMBaNQn«Oin»WOAMOeQUU>R^^ IH * FORM HAS SEEN 

APPROVED BY THE FORMS MAflAOBJEMTCOnER. 

tzti^ffmttLltiAtmmiUSE 

IL 532 2409 

APC 519 Nov-94 

APPUCATION PAGE 

Ptwi tod M Rvcycno 

ZSfrCAAPP I dS 

•^y 
P.44 

•1 fb) UST THE arflSSK^i UNTO VMTWTO ^ 

PERIOD. ANO THE REASONS) FOR HONOOMPUAWCe (IF AOOfTONA^ 

AS EXHIBIT 2M4LV. 

EMISSION UNIT REASON^ TO NONCOMPLIANCE 

na 

/ 

• 

' 

COMPLIANCE MF&RHATJSTT 

loTsuiiiSSiSr^Fii«fH ^ 

a) DESCRIPTION OF TE8TINO METHODS U8BD TO DEMONSTRATE COMPUANCE (IF ADDITIONAL SPACE IS 

NEEDED. ATTACH AND LABEL AS EXHIBIT 29SO.* 

Annual report of all regulated air pollutants» determined 

by monthly record's (materials purchased and month end 

inventory) 

APPUCATION PAGE *»f.. 

2M-CAAPP PegaSpfB 

tf 
P.45 

,o^scR*n6NOFtei^Y^U ^ 

ATTACH AND LABEL AS EXHIBIT »M.} : 

Annual report of all regulated air pollutants from all 

emission units at source. 

SIGNATURE BLOCK 

NOTE: THIS C&Tif ICATWW MUST tk tuA^P *V AftBtfMltt E O^CUM- ANk^WNfl^TU0UfASt0NEO<^TlPuiXTib-N 

VWl BE BCETURWEDAS INCCfclPtETE. 

ii)ic^f^UH^<»6hALW6P~UWim 

JNOWRY.TTOSTATEMENTS.A-ND INFORMATION CO ^ 

COMPLETE. 

AUTHORIZED 

BY: 

VZED SIGNATURE: j A 

AUTHORIZED dONKTURE 

TYPED OR PmntO MMM OF «NATORY 

V.P. • JM&. 

TITLE OFWONATOKY 

EMTE 

APPUCATION JL 

^l 
EMISSION UNITS COMPLIANCE INFORMATION 

9.) THE FOUi^ q EMISSION UNITS AftglM 

STANDARDS. EMISSION CONTROL REQUIREMENTS. EMISSION TESTtlO. COURT REQUlREMQOa WORK 

PRACTICES. OR ENHANCED MONITORING. BASED ON THE COMPLIAf^ METHODS SPECIFIEO BELOW (F 

ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL AS EXHIBIT 2M-.1): 

EMISSION UNIT APPLICABLE RULE 

EV1 

EV2 

EV3 

EV4 

EV5 

EV6 

218. 

218. 

218 

218 

218 

218 

3 0 1 

301 

.301 

.301 

.301 

.301 

COMPUANCE 0ETERMINAT10N 

METHOO 

Monthly 

Monthly 

Monthly 

Monthly 

Monthly 

Monthly 

• 

record' 

record1 

record1 

record' 

record' 

record1 

s 

8 

s 

s 

3 

a 

W^«MkM«rtMNM«i*Ht a 

APPUCATION PAGE 

tfowRtcyri-id 

296-CAAPP Pag*2 of5 

H^ 
P.47 

VI | W -

WhirltMol Bath 

Oasis Industries, Inc. 

15<v% I UIMTSIIXI Strc«t 

».-il:iv«. fllinois 60510 

(7*)WW7*l»-.'W» 

J-WKMZ1-274H 

l-ii-«rt7llK)K70.««27 

Date-./- H "? 4 

FACSIMILE TRANSMITTAL COVER SHEET 

(708)879*8827 

To: A\ t kfcr 

Company: e-e^ 

Facsimile* £ H * I-?*-* JW <*$ 

Contents: Total of H pages, fatclnding this cover sheet 

If transmission is Interrupted or of poor quality, please notify Immediately, 

ask for Melissa Barton. 

RECEIVED 

' JAN 16 1996 

EPA-DAPC-SPFLD. 

Message: Pf* Vfouie Rrauesr 

From 

' Vdd 

Oasis Industries, Inc. 

*\\o 
P.48 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19506 

SPRINGFIELD. ILLINOIS 62794-9506 

r\Jt\ i-AW-r A-\\jr-..m • ... ww. -

Revisionfc 

Date: / __ 

Page of 

Source Designation: 

COMPUANCE CERTIFICATION 

ID NUMBER: 

PERMIT #: 

DATE: 

AN APPLICATION FOR A CAAPP PERMIT MUST CONTAIN A CERTIFICATION OF COMPLIANCE SIGNED BY A RESPONSIBLE OFFICIAL THIS 

FORM MUST BE SUBMITTED WITH THE ORIGINAL CAAPP PERMIT APPUCATION AND UPDATED -|Biffl«mm^- > * ~ 

SOURCE INFORMATION 

ULU 0 4 1995 1) SOURCE NAME: 

Oasis Industries Inc. 

2) DATE FORM 3) SOURCE ID NO. D^A - DArC - SJHFLLT 

PREPARED: 11-24-9 5 (IF KNOWN): 089010ACI 

4) CAAPP PERMIT NUMBER (IF KNOWN): 

0 YES 

_/ / 

u 5) IS THIS THE FIRST SUBMITTAL OF THIS FORM? 

IF NO. WHAT IS THE REPORTING PERIOD 

COVERED BY THIS FORM? 

NO 

TO: 

SOURCE COMPUANCE INFORMATION 

6) DOES THE SIGNATORY OF THIS FORM HEREBY CERTIFY THAT THE SOURCE IS IN COMPLIANCE WITH ALL 

APPLICABLE REQUIREMENTS? 

IXJ YES D NO 

IF NO. EXPLAIN: 

7) PROVIDE THE SCHEDULE FOR SUBMISSION OF COMPLIANCE CERTIFICATION DURING THE PERMIT TERM. E.G.. 

ONCE ANNUALLY IN JANUARY (NOTE THAT SUCH CERTIFICATION MUST BE SUBMITTED NO LESS FREQUENTLY 

THAN ANNUALLY): 

Once annually in December 

8) INDICATE THE COMPLIANCE STATUS OF THE SOURCE WITH ANY APPUCABLE ENHANCED MONITORING AND 

COMPLIANCE CERTIFICATION REQUIREMENTS OF THE CLEAN AIR ACT. E.G.. NO ENHANCED MONITORING 

REQUIRED AND IN COMPLIANCE WITH COMPLIANCE CERTIFICATION REQUIREMENTS: 

No enhanced monitoring required and in compliance with 

compliance certification reguirements. 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILUNOIS REVISED STATUTES. 1981. AS AMENDED 1992. 

CHAPTER111 1/2. PAR. 1039.5. OISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO OOSO MAY 

PREVENT THIS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPUCATION BEING DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

IL 532 2409 

APC 519 Nov-94 

APPLICATION PAGE 42 

FOR APPLICANTS USE 

Printed on Recycled Paper 

2960-VAPP Page 1 of 5 

• ^ 
9aj THE FOLLOWING EMISSION UNITS ARE IN COMPLIANCE WITH APPLICABLE REQUIREMENTS SUCH AS EMISSION 

STANDARDS. EMISSION CONTROL REQUIREMENTS. EMISSION TESTING, COURT REQUIREMENTS. WORK 

PRACTICES. OR ENHANCED MONITORING. BASED ON THE COMPLIANCE METHODS SPECIRED BELOW (IF 

ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL AS EXHIBIT 296-1): 

P.49 

EMISSION UNIT APPUCABLE RULE 

EV1 

EV2 

EV3 

EV4 

EV5 

EV6 

218.301 

218.301 

218.301 

218.301 

218.301 

218.301 

COMPLIANCE DETERMINATION 

METHOD 

Monthly record's 

Monthly record's 

Monthly record* s 

Monthly record's 

Monthly record's 

Monthly record's 

APPLICATION PAGE 43 

Printed on Recycled Paper 

296<y*\APP Page 2 of 5 

v$ 
P.50 

9b) LIST THE EMISSION UNITS THAT WERE NOT IN CONTINUOUS COMPLIANCE SINCE THE LAST REPORTING 

PERIOD. AND THE REASON(S) FOR NONCOMPLIANCE (IF ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL 

AS EXHIBIT 296-2.): 

REASON(S) FOR NONCOMPLIANCE 

na 

EMISSION UNIT 

• 

* 

COMPLIANCE INFORMATION 

10) SUMMARY OF METHODS USEO TO DETERMINE COMPLIANCE: 

a) DESCRIPTION OF TESTING METHODS USED TO DEMONSTRATE COMPLIANCE (IF ADDITIONAL SPACE IS 

NEEDED. ATTACH AND LABEL AS EXHIBIT 296-3.): 

Annual report of all regulated 

by monthly record's (materials 

inventory) 

air pollutants, determined 

purchased and month end 

APPLICATION PAGE 44 

Printed on Recycled Paper 

296-CAAPP Page 3 of 5 

•4\-
P.51 

ibb) DESCRIPTION OF MONITORING PROCEDURES USED TO DEMONSTRATE COMPLIANCE. INCLUDING ANY 

ENHANCED MONITORING REQUIREMENTS OF THE ACT (IF ADDITIONAL SPACE IS NEEDED. ATTACH AND LABEL 

AS EXHIBIT 296-4.): 

Records of all purchases/receipts of all raw materials. 

c) DESCRIPTION OF RECORDKEEPING USED TO DEMONSTRATE COMPUANCE (IF ADDITIONAL SPACE IS NEEDED, 

ATTACH AND LABEL AS EXHIBIT 296-5.): 

Records of al l purchases/receipts of al l raw materials, 

APPLICATION PAGE 45 

Printed on Recycled Paper 

296-CAAPP Page 4 of 5 

* < > 
P.52 

10d) DESCRIPTION OF REPORTING USED TO DEMONSTRATE COMPLIANCE (IF ADDITIONAL SPACE IS NEEDED. 

ATTACH AND LABEL AS EXHIBIT 296*.): 

Annual report of all regulated air pollutants from all 

emission units at source. 

SIGNATURE BLOCK 

NOTE: THIS CERTIFICATION MUST BE SIGNED BY A RESPONSIBLE OFFICIAL APPLICATIONS WITHOUT A SIGNED CERTIFICATION 

WILL BE RETURNED AS INCOMPLETE. 

11)1 CERTIFY UNDER PENALTY OF LAW THAT. BASED ON INFORMATION AND BEUEF FORMED AFTER REASONABLE 

INQUIRY. THE STATEMENTS AND INFORMATION CONTAINED IN THIS APPUCATION ARE TRUE. ACCURATE AND 

COMPLETE. 

AUTHORIZED SIGNATURE: 

BY: 

AUTHORIZED SIGNATURE TITLE OF SIGNATORY 

TYPED OR PRINTED NAME OF SIGNATORY DATE 

APPLICATION PAGE 46 

Printed on Recycled Paper 

296-CAAPP Page 5 of 5 

^ 
P.53 

OASIS INDUSTRIES, INC 

EV1 Exhause Vent (1) Skin Coat Chop 

24" Dia Tubeaxial Fan 

6000 CFM (est) 

EV2 Exhaust Vent (2) Final Coat Chop 

24" Oia Tubeaxial Fan 

6000 CFM (est) 

EV3 Exhaust Vent (3) Gel Coat 

24" Dia TUbeaxial Fan 

6000 CFM (est) 

EV4 Exhaust Vent (4) Acetone Storage Room 

12' Dia TUbeaxial Fan 

990 CFM (est) 

EV5 Exhaust Vent (5) Tooling Room 

24" Dia Wall Exhaust Fan 

6399 CFM (est) 

EV6 Exhaust Vent (6) Equipment Room Exhaust 

24" Dia Oven & Grease Fan 

5970 CFM (est) 

EV7 Exhaust Vent (7) Resin/Filler Mix Tank 

300 Gallon 

EV8 Exhaust Vent (8) Resin/Filler Mixer for Tubset 

5 Gallon 

amposite Door Industries - APPLICATION PAGE "*

 5 

9-
P.54 

ILLINOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. SOX 1950S 

SPRINGFIELD. ILUNOIS 62794-9506 

FOR APPLICANTS USP 

Revision #: ______ r ^ _ _ 

Date: / 

Page of. 

Source Designation: 

/ 

PROCESS EMISSION UNIT 

DATA AND INFORMATION 

ID NUMBER: 

EMISSION POINT ft 

DATE: 

SOURCE INFORMATION 

1} SOURCE NAME: 

Oasi s Industries , In c 

2) DATE FORM 

PREPARED: 05/21/9 7 

3) SOURCE ID NO. 

(1FKNOWN): 0890 1 OAC I 

GENERAL INFORMATION 

4) NAME OF EMISSION UNIT: 

Eel Coat Spra y booth 

5) NAME OF PROCESS: 

Gel Coat Open Spra y Gun 

6) DESCRIPTION OF PROCESS: 

Production of Fiberglass Whirlpool bathtubs using open spray 

up fnr, Ann! ing coif* finish 

7) DESCRIPTION OF ITEEMM O! R MATERIAL PROOUCED OR ACTIVITY ACCOMPLISHED: 

Fiberglass re-enforce d bathtubs 

8) FLOW DIAGRAM DESIGNATION OF EMISSION UNIT: 

FV 3 

9) MANUFACTURER OF EMISSION UNIT (IF KNOWN): 

Binks 

10) MODEL NUMBER (IF KNOWN): 

Mnrfpl ?00 1 

12) DATES OF COMMENCING CONSTRUCTION, 

OPERATION ANO/OR MOST RECENT MODIFICATION 

OF THIS EMISSION UNIT (ACTUAL OR PLANNED) 

NA 

11) SERIAL NUMBER (IF KNOWN): 

None 

a) CONSTRUCTION (MONTH/YEAR): 

Unknown 

b) OPERATION (MONTH/YEAR): 

Unknown 

C) LATEST MODIFICATION (MONTH/YEAR): 

NA 

13) DESCRIPTION OF MODIFICATION (IF APPUCABLE): 

NA 

THS AGENCY IS AUTHORIZED TO REOUIRE THIS INFORMATION UNDER ILUNOIS REVISED STATUTES. 1991. AS AMENDED 1992. 

CHAPTER111V2, PAR. 1039.5. DISCLOSURE OF THIS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO DO SO MAY 

PREVENTTMS FORM FROM BEING PROCESSED AND COULD RESULT IN THE APPUCATION BEING DENIED. THIS FORM HAS BEEN 

APPROVED BY THE FORMS MANAGEMENT CENTER. 

IL 532 2338 

ar.r <*rto »?-..- »-»* 

APPLICATION PAGE _ 

Printed on Recycled Paper 

F.OR APPLICANTS USB 

•M**k *"•**• nr * 

V 
P.55 

14) DOES THE EMISSION UNIT HAVE MORE THAN ONE MODE OF OPERATION? 

IF YES. EXPLAIN AND IDENTIFY WHICH MODE IS COVERED BY THIS FORM (NOTE: 

A SEPARATE PROCESS EMISSION UNIT FORM 220-CAAPP MUST BE COMPLETED 

FOR EACH MODE): 

TJ YES V NO 

15) PROVIDE THB NAME ANO DESIGNATION OF ALL AIR POLLUTION CONTROL EQUIPMENT CONTROLUNG THIS 

EMISSION UNIT. IF APPLICABLE (FORM 260-CAAPP AND THE APPROPRIATE 260-CAAPP ADDENDUM FORM 

MUST BE COMPLETED FOR EACH ITEM OF AIR POLLUTION CONTROL EQUIPMENT); 

NA 

16) WILL EMISSIONS DURING STARTUP EXCEED EITHER THE ALLOWABLE EMISSION 

RATE PURSUANT TO A SPECIFIC RULE. OR THE ALLOWABLE EMISSION LIMIT AS 

ESTABLISHED BY AN EXISTING OR PROPOSED PERMIT CONDITION? 

IF YES. COMPLETE AND ATTACH FORM 203-CAAPP, "REQUEST TO OPERATE WITH 

EXCESS EMISSIONS DURING STARTUP OF EQUIPMENT. 

U YES u NO 

17) PROVIDE ANY LIMITATIONS ON SOURCE OPERATION AFFECTING EMISSIONS OR ANY WORK PRACTICE 

STANDARDS (E.G., ONLY ONE UNIT IS OPERATED AT A TIME): 

NA 

OPERATING INFQRMA TION 

18) ATTACH THE CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSION RELATED. FROM WHICH THE 

FOLLOWING OPERATING INFORMATION. MATERIAL USAGE INFORMATION AND FUEL USAGE DATA WERE 

BASED AND LABEL AS EXHIBIT 220-1. REFER TO SPECIAL NOTES OF FORM 202-CAAPP. 

19a) MAXIMUM OPERATING HOURS 

b) TYPICAL OPERATING HOURS 

20) ANNUAL THROUGHPUT 

8372 

HOURS/DAY: 

24 

HOURS/DAY: 

. 5 

OEC-FEB(%): 

23 

DAYS/WEEK: 

7 

DAYSANEEK: 

5 

MAR-MAY(%): 

23. 8 

WEEKS/YEAR: 

52 

WEEKS/YEAR: 

5? 

JUN-AUG(%): 

26. 7 

SEP-NOV(%): 

26.5 

MATERIAL USAGE INFORMATION 

21a) RAW MATERIALS 

Rolyeste r resin / 

wit h Dioment s 

MEKP 

MAXIMUM RATES 

LBS/HR 

10 

. 1 

TONS/YEAR 

43. 8 

.44 

TYPICAL RATES 

LBS/HR 

2 

.02 

TONS/YEAR 

.26 

.00Z6 

APPLICATION PAGE 

Printed on Recycled Paper 

220-CAAPP Page 2 of 10 

^ 

J 
P.56 

21b) PRODUCTS 

Whirlpool tubs 

21c) BY-PRODUCT MATERIALS 

Acetone 

MAXIMUM RATES 

LBS/HR 

NA 

TONS/YEAR 

NA 

MAXIMUM RATES 

LBS/HR 

3 

TONS/YEAR 

13. 1 

TYPICAL RATES 

LBS/HR 

NA 

TONS/YEAR 

Nn 

• 

TYPICAL RATES 

LBS/HR 

3 

TONS/YEAR 

.a 

• 

FUEL USAGE DATA 

22a) MAXIMUM FIRING RATE 

(MtLUON BTU/HR): 

NA 

b) TYPICAL FIRING RATE 

(MK-UON BTU/HR): 

NA 

c) DESIGN CAPACITY FIRING 

RATE (MIUJON BTU/HR): 

NA 

d)FUELTYPE: N A 

o NATURAL GAS o FUEL OIL; GRADE NUMBER o COAL L J OTHER 

IF MORE THAN ONE FUEL IS USED. ATTACH AN EXRANATION AND LABEL AS EXHIBIT 220-2. 

e) TYPICAL HEAT CONTENT OF FUEL {BTU/LB. 

BTU/GAL OR BTU/SCF): 

NA 

g) TYPICAL ASH CONTENT (WT%^ NA FOR NATURAL 

GAS): 

NA 

1) TYPICAL SULFUR CONTENT (WT %.. NA FOR NATURAL 

GAS): 

NA 

. h) ANNUAL FUEL USAGE (SPECIFY UNITS, E.G, 

SCF/YEAR, GAL/YEAR. TON/YEAR): 

NA 

23) ARE COMBUSTION EMISSIONS DUCTED TO THE SAME STACK OR CONTROL AS f ~I |" j 

PROCESS UNIT EMISSIONS?

 K

-

J Tt!* L J

 " ° 

IF NO. IDENTIFY THE EXHAUST POINT FOR COMBUSTION EMISSIONS: 

NA 

APPLICATION PAGE 

Printed on Recycled Paper 

220-CAAPP Page 3 of 10 

5* 
^ i 

APPUCABLE RULES 

24) PROVIDE ANY SPECIFIC EMISSION STANOARD(S) AND LIMITATION(S) SET BY RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT (E.G.. VOM. IAC 218.204(j)(4). 3.5 LBS/GAL): 

REGULATED AIR POLLUTANT{S) EMISSION STANDARD^) REQUIREMENTS) 

St vrene /res i n mix Title 35 Subpart GG I =8 Per hour (Plant tota l ) 

25) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANTS) RECORDKEEPING RULE(S) REQUIREMENTS) 

Stvrene/resin mix Operating permit 

ttnu At;n7nnfi 7 

Monthl y recor d keepin g an d annua l report i n 

26) PROVIDE ANY SPECIFIC REPORTING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANTfS) REPORTING RULE(S) R£QUIREMENT(S) 

Styrene/resin mix Operating permit 

Nol 85070067 

Monthly record keeping and annual reoortin 

27)'PROVIDE ANY SPECIFIC MONITORING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POUUTANT(S) 

Styrene/resi n mix 

MONITORINQ RULE(S) REQUIREMENTS) 

Operating permit 

N o* 85070067 

Monthly record keeping and annual reporti 

28) PROVIDE ANY SPECIFIC TESTING RULES AND/OR PROCEDURES WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGUIATEO AIR POUUTANT(S) TESTING RULE(S) REQUIREMENT(S) 

N" n» 

APPLICATION PAGE 

Printed on Recycled Paper 

220-CAAPP oaaa 4-ftf 11 
P.58 

29) DOES THE EMISSION UNIT QUALIFY FOR AN EXEMKIIUN KROM AN 

OTHERWISE APPLICABLE RULE? YES IT NO 

IF YES, THEN UST BOTH THE RULE FROM WHICH TT IS EXEMPT AND THE RULE WHICH AUOWS THE 

EXEMPTION. PROVIDE A OETAILED EXPLANATION JUSTIFYING THE EXEMPTION. INCLUDE DETAILED 

SUPPORTING DATA AND CALCULATIONS. ATTACH AND LABS. AS EXHIBIT 220-3. OR REFER TO OTHER 

ATTACHMENTS) WHICH ADDRESS AND JUSTIFY THIS EXEMPTION. 

COMPUANCE INFORMATION 

30) IS THE EMISSION UNIT IN COMPUANCE WITH ALL APPUCABLE 

REQUIREMENTS? TJ YES u NO 

IF NO, THEN FORM 294-CAAPP •COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE - ADDENDUM FOR NON 

COMPLYING EMSSION UNITS* MUST BE COMPLETED AND SUBMITTED WITH THIS APPUCATION. 

31) EXPLANATION OF HOW INITIAL COMPUANCE IS TO BE. OR WAS PREVIOUSLY. DEMONSTRATED: 

Thru standard emission factors and reporting of all purchases/ 

receipts of all raw materials. 

32) EXPLANATION OF HOW ONGOING COMPUANCE WILL BE DEMONSTRATED: 

Thru standard emission factor s and reportin q of all purchases/ 

receiot s of al l raw materials. 

TESTING, MONITORING, RECORDKEEPING AND REPORTING 

33a) UST THE PARAMETERS THAT RELATE TO AIR EMISSIONS FOR WHICH RECOROS ARE BEING MAINTAINED TO 

DETERMINE FEES. RULE APPUCABIUTY OR COMPLIANCE. INCLUDE THE UNIT OF MEASUREMENT. THE 

METHOD OF MEASUREMENT. AND THE FREQUENCY OF SUCH RECORDS (E.G.. HOURLY. DAILY. WEEKLY): 

PARAMETER UNIT OF MEASUREMENT 

Pelcnat use 

MFKP 

METHOD OF MEASUREMENT FREQUENCY 

I.8S 

JJbL 

(lelivpr v receirt. s 

Deli verv recei nts 

as n*»prf«»H 

as needed 

APPLICATION PAGE 

Printed on Recycled Paper 

22CWy\APP Page 5 of 10 

fl 
P.59 

, -.-w... . -.-—,.«.j«k« 1 i,ii W g i Ktnv..! naAinu g VYIU.DC "wHCMICU ANU MAINIA1NW. rUKEAC H ' 

RECORDED PARAMETER INCLUDE THE METHOD OF RECORDKEEPING. TITLE OF PERSON RESPONSIBLE FOR 

RECORDKEEPING. ANO TITLE OF PERSON TO CONTACT FOR REVIEW OF RECORDS: 

PARAMETER 

ftplcoat use 

MEKP 

METHOD OF 

RECORDKEEPING 

CPU data 

CPU data 

TfOEOF 

PERSON RESPONSIBLE 

TITLE OF 

CONTACT PERSON 

Pur. Aoent 

Pur. Agent 

V.P. M£G 

V.P. MFG 

C) IS COMPLIANCE OF THE EMISSION UNIT READILY DEMONSTRATED BY REVIEW OF JT) 

THE RECORDS?

 vi J 

IF NO. EXPLAIN: 

YES TJ NO 

d) ARE ALL RECORDS READILY AVAILABLE FOR INSPECTION, COPYING AND 

SU8MITTAL TO THE AGENCY UPON REQUEST? 

IF NO. EXPLAIN: 

"Cn^ CT NO 

34a) DESCRIBE ANY MONITORS OR MONITORING ACTIVITIES USED TO DETERMINE FEES, RULE APPUCABIUTY OR 

COMPLIANCE: 

Monthly records and physical inventory of purchased and on 

hand. 

b) WHAT PARAMETER(S) IS(ARE) BEING MONITORED (E.G.. VOM EMISSIONS TO ATMOSPHERE)? 

Monthly pounds ourchased of materials used to calculate 

VOM emissions thru standard emission factor calculations 

c) DESCRIBE THE LOCATION OF EACH MONITOR (E.G, IN STACK MONITOR 3 FEET FROM EXIT): 

NA 

APPLICATION PAGE 

Printed on Recycled Paper 

220-CAAPP PagaS of 10 

ft 
P.60 

34d) IS EACH MONITOR EQUIPPED WITH A RECORDING DEVICE? 

IF NO. UST A U MONITORS WITHOUT A RECORDING DEVICE: 

NONE 

TJ YES isr NO 

e) IS EACH MONITOR REVIEWED FOR ACCURACY ON AT LEAST A QUARTERLY' 

BASIS? 

IF NO. EXPLAIN: 

NA 

U YES "ET NO 

0 IS EACH MONITOR OPERATEO AT A U TIMES THE ASSOCIATED EMISSION UNIT IS 

IN OPERATION? 

IF NO. EXPLAIN: 

NA 

TJ YES TJ NO 

35) PROVIDE INFORMATION ON THE MOST RECENT TESTS, IF ANY. IN WHICH THE RESULTS ARE USEO FOR 

PURPOSES OF THE DETERMINATION OF FEES. RULE APPUCABIUTY OR COMPLIANCE. INCLUDE THE TEST 

DATE. TEST METHOD USED. TESTMG COMPANY. OPERATING CONDITIONS EXISTING DURING THE TEST ANO A 

SUMMARY OF RESULTS. IF ADDITIONAL SPACE IS NEEDED, ATTACH AND LASEL AS EXHIBIT 220-4: 

TEST OATE TEST METHOD TESTING COMPANY 

HA. JUL 

OPERATING 

CONDITIONS SUMMARY OF RESULTS 

JiA_ JUL JUL 

36) DESCRIBE ALL REPORTING REQUIREMENTS AND PROVIDE THE TITLE ANO FREQUENCY OF REPORTSUBMITTALS TO THE AGENCY: -

REPORTING REQUIREMENTS TITLE OF REPORT FREQUENCY 

Form 

TFPfl 

Tipr, 

"R" 

fipp ra 

TT 

r i on ,Pr|p 

Chemical Release if v 

VOM BPIK^A ; 

TOvir Chem Inv 

Annual 

Annua l 

Annua l 

APPUCATION PAGE 

Printed on Recycled Paper 

220-CAAPP Pag«7of10 

6°. 
6"" 

O 

REGULATED AIR 

POLLUTANT 

CARBON 

MONOXIDE (CO) 

LEAD 

NITROGEN 

OXIDES (NOx) 

PARTICULATE 

MATTER (PART) 

PARTICULATE 

MATTER <• 10 

MICROMETERS 

(PM10) 

SULFUR 

DIOXIDE (S02) 

VOLATILE 

ORGANIC 

MATERIAL (VOM) 

OTHER, 

SPECIFY: 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL: 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL: 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

(37)EMISSION INFORMATION 

. 0'ACTUAL EMISSION RATE 

Q 'UNCONTROLLED EMISSION RATE 

LBS PER! 

HOUR 

(LBS/HR) 

NA • 

- M *" , 

NA ; 

NA i 

.. NA . 

NA E 

NA i 

, ..NA ; 

NA

 i 

.-,. MA... 

NA !,, 

NA 

3-3 

2. 

' 

TONS PER 

YEAR 

(TONS/YR) 

3.3 

.26 

3OTHER 

TERMS 

3OTHER 

TERMS 

4DM 

' 

ALLOWABLE BY RULE EMISSION RATE 

SRATE (UNITS) 

( ) 

( ) 

( ) 

( ) 

( ) 

( ) 

< ) 

( ) 

( ) 

( ) 

( ) 

( ) 

9.6 (lbs/h 

2 (lhs/fi 

( > 

( ) 

APPUCABLE 

RULES 

*§§690067 

sam p 

TONS PER 

YEAR 

(TONS/YR) 

10 

.?f i 

'PERMITTED EMISSION RATE 

RATE (UNITS) 

TONS PER 

YEAR 

(TONS/YR) 

| Q fi Ths/h r | I D 

' EXAMPLE " 

PARTICULATE 

MATTER rMAXIMUM: 

TYPICAL' 

5.00 

• 4.00 

' 21.9 

'14 4 

' 0.3" s 

GR/DSCF 

0.24 -

GR/DSCF' 

* * <v 

' V " 

"$6(LBS(W^r 

rr&SfLBSMRJfc: 

.y^r2jx.Y" 

yiiz&i'-: 

28.28 

/• ••19.80. <:.•. 

IMPORTANT: ATTACH CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH EMISSIONS WERE DETERMINED ANO LABEL AS EXHIBIT 220-5. 

1

 CHECK UNCONTROLLED EMISSION RATE BOX IF CONTROL EQUIPMENT IS USED. OTHERWISE CHECK AND PROVIDE THE ACTUAL EMISSION RATE TO ATMOSPHERE, INCLUDING INDOORS. SEE INSTRUCTIONS. 

'PROVIDE THE EMISSION RATE THAT WILL BEiUSEO AS A PERMIT SPECIAL CONOITION. THIS LIMIT WI U BE USEO TO OETERMINE THE PERMIT FEE. 

'PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USEO. REQUIREO BY A SPECIFIC UMITATION OR THAT WAS MEASURED (E.G. PPM. GR/OSCF. ETC.) 

JOM • DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE. }) STANDARD EMISSION FACTOR (AP-42 OR AIRS), 4) ENGINEERING ESTIMATE, S) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS) 

5RATE • ALLOWABLE EMISSION RATE SPECIFIED BY MOST STRINGENT APPLICABLE RULE. 

APPLICATION PAGE 

Printed on Recycled Paper 

220-CAAPP page 8 of 11 
<r 

HAP INFORMATION 

NAME OF HAP 

EMITTED 

Stvren e 

f£&:EKAMIHm£: _ y.:; 

^^'aiiMi i ' '. -Ji".. VCiC'^S.Ii.oeVIZfi/W .•..•=:->/5»; • 

2CAS 

NUMBER 

100=42-5 

.•••jr.^1432 :•";•• 

flflj HAZARDOUS AIR POUUTANT EMISSION INFORMATION 

0

1

 ACTUAL EMISSION RATE 

O UNCONTROLLED EMISSION RATE 

MAXIMUM: 

•fyp«i>LJ " 

UAXOiUM! 

TYPICALMAXIMUM: 

TYPICAL 

MAXIMUM: 

TYPICALMAXIMUM: 

TYPICAL 

MAXMUM; 

TYPICAL 

MAXMUM: 

TYPICAL 

MAXIMUM: 

TYPICAL 

MAXIMUM:: 

••TYPICAL- <; 

POUNDS PER 

HOUR 

(LBS/HR) 

3.2 

2 

yy^MMMM 

-i •^•i-s^S;'?.;": M ife*^:"?.'' ;'S* 

TONS PER 

YEAR 

(TONS/YR) 

3.3 

.26 

• • 

":-tr<:;S:.:f2;-:-.;.-. -

y.Sr....mr:s.y:^-f.Amrs^yr..i\...s 

•r^^TfiMtiM^r 

3OTHER 

TERMS 

'•'•:'4 •*••••'.:f&i?-s*.'ii y'yr'';.'.'.': 

^Pi£piEf*s 

*DM 

3 

3 

t*v;-2;-.,-.;. 

;rti:2:;A:-p 

ALLOWABLE BY RULE 

5RATE OR STANDARD 

11% bv wt. 

of resin used 

APPLICABLE 

RULE 

USEPA 

AD-42 

vi\-}.;J.^9sW:Jv^i-OsflM 

IMPORTANT: ATTACH CALCULATIONS, TO THE EXTENT THEY ARE AIR EMISSIONS RELATED, ON WHICH EMISSIONS WERE DETERMINED ANO LABEL AS EXHIBIT 220-6. 

1

 PROVIDE UNCONTROLLED EMISSIONS IF CONTROL EQUIPMENT IS USEO. OTHERWISE, PROVIDE ACTUAL EMISSIONS TO THE ATMOSPHERE. INCLUDING INDOORS. CHECK BOX TO SPECIFY. 

aCAS-CHEMICALABSTRACT SERVICE NUMBER. : 

3PLEASE PROVIDE ANY OTHER EMISSION RATE WHICH IS COMMONLY USEO. REQUIRED BY A SPECIFIC LIMITATION OR THAT WAS MEASURED (E.G.. PPM. GR/DSCF. ETC). 

<OM • DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANOARO EMSSION FACTOR (AP-42 OR AIRS, 4) ENGINEERING ESTMATE. 3) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

6RATE • AUOWABLE EMISSION RATE OR STANOARO SPECIFIEO BY MOST STRINGENT APPUCABLE RUL& 

APPLICATION PAGE __ 

Printed on Recycled Paper 

220-CAAPP page Oof 10 

|N> 
P.63 

EXHAUST POINT INFORMATION 

THIS SECTION SHOULO NOT BE COMPLETED IF EMISSIONS ARE EXHAUSTED THROUGH AIR POLLUTION CONTROL EQUIPMENT. 

39) FLOW DIAGRAM DESIGNATION OF EXHAUST POINT: 

EV 3 

40) DESCRIPTION OF EXHAUST POINT (STACK. VENT. ROOF MONITOR, INDOORS. ETC.). IF THE EXHAUST POINT 

DISCHARGES INDOORS. OO NOT COMPLETE THE REMAINING ITEMS. 

Roo f Ven t 

41) DISTANCE TO NEAREST PLANT BOUNDARY FROM EXHAUST POINT DISCHARGE (FT): 

72' 

42) DISCHARGE HEIGHT ABOVE GRADE (FT): 

20' 

43) GOOD ENGINEERING PRACTICE (GEP) HEIGHT. IF KNOWN (FT): 

44) DIAMETER OF EXHAUST POINT (FT): NOTE FOR A NON CIRCUIAR EXHAUST POINT. THE DIAMETER IS 

1.128TIMESTHESQUAREROOTOFTHEAREA. „ , 

45) EXIT GAS FLOW RATE 

CFM 

46) EXIT GAS TEMPERATURE 

Ambient 

a) MAXIMUM (ACFM): 

7085 

a) MAXIMUM fF): 

110 degrees 

47) DIRECTION OF EXHAUST (VERTICAL. LATERAL. DOWNWARD): 

Lateral 

b) TYPICAL (ACFM): 

6000 

b) TYPICAL CF): 

75 degrees 

48) UST ALL EMISSION UNITS AND CONTROL DEVICES SERVED BY THIS EXHAUST POINT: 

NAME FLOW DIAGRAM DESIGNATION 

a) 

b) 

Gelcoat sorav booth 

c) 

a) 

EV3 

THE FOLLOWING INFORMATION NEED ONLY BE SUPPLIED IF READILY AVAILABLE. 

49a) LATITUDE: 

41 :51:33 

50) UTM ZONE: 

16 

b) LONGITUDE: 

88:16:37 

b) UTM VERTICAL IKM): 

3 <»4 483 E 

c) UTM HORIZONTAL (KM): 

46 35 707 N 

APPUCATION PAGE 

Printed on Recycled Paper 

22IWAAPP Paoc 10 of 10 

{fu 
P.64 

ILUNOIS ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL - PERMIT SECTION 

P.O. BOX 19508 

SPRINGFIELD. ILUNOIS 62794-9508 

FOR APPLICANT*^ USB 

Revision tt 

Date: / / _ 

Paoa of 

Source Designation: 

USTING OF INSIGNIFICANT 

ACTIVITIES 

ID NUMBER: 

PERMIT m 

DATE: 

THIS FORM MUST BE COMPLETED FOR AU ACTIVITIES THAT ARE INSIGNIFICANT" ACCORDING TO 35 ILL ADM. COD^. SECTION 201 j l 

ANO 201.211 FOR WHICH OETAILED OATA ANO INFORMATION. AS REQUESTED M OTHER FORMS. IS NOT PROVIOEO. 

SOURCE INFORMATION 

1) SOURCE NAME: 

Oasis Industries Inc 

2) DATE FORM 

PREPARED: 05/21/9 7 

3) SOURCE ID NO. 

(IFKNOWN): Q89010 ACI 

INSIGNIFICANT ACTIVITIES 

4) ARE ANY ONE OR ALL OF THE FOUOWING ACTIVITIES, AS IDENTIFIED IN 35 ILL ADM. fT I vc e TTTIT " 

CODE 201.210(b). PRESENT ATTHESOURCE? CHECKTHE APPROPRIATE BOX. VJU YES L J NO 

AC77W77ES IN 35 ILL ADM. CODE 201.210(b): 

I) AIR CONDITIONING OR VENTILATING EQUIPMENT NOT DESIGNED TO REMOVE AIR CONTAMINANTS 

GENERATED BY OR RELEASED FROM ASSOCIATED EQUIPMENT; 

0) PHOTOGRAPHIC PROCESS EQUIPMENT BY WHICH AN IMAGE IS REPRODUCED UPON MATERIAL SENSITIZED 

TO RADIANT ENERGY; 

BO EQUIPMENT USEO FOR HYORAUUC OR HYDROSTATIC TESTING; 

iv) GENERAL VEHICLE MAINTENANCE ANO SERVICING ACTIVITIES AT THE SOURCE. OTHER THAN GASOLINE FUEL 

HANDLING; I 

v) CAFETERIAS, KITCHENS AND OTHER FACILITIES USED FOR PREPARING FOOD OR BEVERAGES PRIMARILY 

FOR CONSUMPTION AT THE SOURCE; 

vi) EQUIPMENT USING A WATER, WATER AND SOAP OR DETERGENT, OR A SUSPENSION OF ABRASIVES IN 

WATER FOR PURPOSES OF CLEANING OR FINISHING PROVIDED NO ORGANIC SOLVENT HAS BEEN ADDED TO 

THE WATER; 

vii) ADMINISTRATIVE ACTIVITIES INCLUDING. BUT NOT UMITED TO, PAPER SHREDDING, COPYING. 

PHOTOGRAPHIC ACTIVITIES, AND BLUEPRINTING MACHINES. THIS DOES NOT INCLUDE INCINERATORS; 

viS) LAUNDRY DRYERS. EXTRACTORS. AND^TUMBLERS PROCESSING CLOTHING. BIDDING. ANDOTHER FABRIC 

ITEMS USED ATTHE SOURCE THAT HAVE BEEN CLEANED WITH WATER SOLUTIONS OF BLEACH OR 

DETERGENTS PROVIDED THAT ANY ORGANIC SOLVENT PRESENT IN SUCH ITEMS BEFORE PROCESSING THAT 

IS RETAINED FROM CLEAN-UP OPERATIONS SHALL BE ADORESSED AS PART OF THE VOM EMISSIONS FROM 

USE OF CLEANING MATERIALS; 

THIS AGENCY IS AUTHORIZED TO REQUIRE THIS INFORMATION UNDER ILUNOIS REVISED STATUTES. 1*991. AS AMENDED 1002. 

CHAPTER 111 1/2, PAR. 1039.5. DISCLOSURE OF TMS INFORMATION IS REQUIRED UNDER THAT SECTION. FAILURE TO OOSO MAY 

APWOVTOSY THE TORMS MAWGEMENTCENTER^

 COWU > ResUL TM TOCAWUCA710H BSHG OSWffi. Tm mm W § iHW 

IL 532 2404 

APC 514 Nov-94 

APPLICATION PAGE _ 

Printed on Recycled Paper 

FOR APPLICANT S 11581= 

63 
P.65 

INSIGNIFICANT ACTIVITIES (continued) 

ix) HOUSEKEEPING ACTIVITIES FOR CLEANING PURPOSES, INCLUDING COLLECTING SPILLED AND 

ACCUMULATED MATERIALS AT THE SOURCE, INCLUDING OPERATION OF FIXED VACUUM CLEANING SYSTEMS 

SPECIFICALLY FOR SUCH PURPOSES. BUT NOT INCLUDING USE OF CLEANING MATERIALS THAT CONTAIN 

ORGANIC SOLVENT; 

x) REFRIGERATION SYSTEMS, INCLUDING STORAGE TANKS USED IN REFRIGERATION SYSTEMS. BUT 

EXCLUDING ANY COMBUSTION EQUIPMENT ASSOCIATED WITH SUCH SYSTEMS: 

xi) BENCH SCALE LABORATORY EQUIPMENT AND LABORATORY EQUIPMENT USED EXCLUSIVELY FOR CHEMICAL 

AND PHYSICAL ANALYSIS, INCLUDING ASSOCIATED LABORATORY FUME HOODS. VACUUM PRODUCING 

DEVICES ANO CONTROL OEVICES INSTALLED PRIMARILY TO ADDRESS POTENTIAL ACCIDENTAL RELEASES; 

xii) REST ROOM FACILITIES AND ASSOCIATED CLEANUP OPERATIONS. AND STACKS OR VENTS USEO TO 

PREVENT THE ESCAPE OF SEWER GASES THROUGH PLUMBING TRAPS; 

xiii) ACTlVmES ASSOCIATED WITH THE CONSTRUCTION. ON-SITE REPAIR. MAINTENANCE OR DISMANTLEMENT OF 

BUILDINGS, UTILITY LINES. PIPELINES. WELLS. EXCAVATIONS. EARTHWORKS AND OTHER STRUCTURES THAT 

DO NOT CONSTITUTE EMISSION UNITS; 

xiv) STORAGE TANKS OF ORGANIC LIQUIDS WITH A CAPACITY OF LESS THAN 500 GALLONS, PROVIDED THE TANK 

IS NOT USED FOR STORAGE OF ANY MATERIAL LISTED AS A HAZARDOUS AIR POLLUTANT PURSUANT TO . 

SECTION 112(b) OF THE CLEAN AIR ACT; 

XV) PIPING AND 5TORAGE 5Y5TEM5 FOR NATURAL GA5. PROPANE. AND UQUEFIED PETROLEUM GAS; 

wi) WATER TREATMENT OR STOFIAGE SYSTEMS AS FOLLOWS: (A) SYSTEMS FOR POTABLE WATER OR BOILER 

FEEDWATER, (B) SYSTEMS. INCLUDING COOLING TOWERS. FOR PROCESS WATER PROVIDED THAT SUCH 

WATER HAS NOT BEEN IN DIRECT OR INDIRECT CONTACT WITH PROCESS STREAMS THAT CONTAIN VOLATILE 

ORGANIC MATERIAL OR MATERIALS USTED AS HAZARDOUS AIR POLLUTANTS PURSUANT TO SECTION 112(b) 

OF THE CLEAN AIR ACT; 

xvii) LAWN CARE. LANDSCAPE MAINTENANCE. AND GROUNDSKEEPING ACTIVITIES; 

xviil) CONTAINERS. RESERVOIRS, OR TANKS USED EXCLUSIVELY IN DIPPING OPERATIONS TO COAT OBJECTS WITH 

OILS. WAXES. OR GREASES. PROVIDED NO ORGANIC SOLVENT HAS BEEN MIXED WITH SUCH MATERIALS: 

Xbc) COLO CLEANING DEGREASERS THAT ARE NOT IN-LINE CLEANING MACHINES, WHERE THE VAPOR PRESSURE 

OF THE SOLVENTS USED NEVER EXCEED 2KPa MEASURED AT 38C OR 0.7kPa AT 20C; 

xx) MANUALLY OPEFtATED EQUIPMENT USED FOR BUFFING, POUSHING, CARVING. CUTTING. DRILLING. 

MACHINING, ROUTING. SANDING. SAWING. SCARFING. SURFACE GRINDING. OR TURNING; 

xxi) USE OF CONSUMER PRODUCTS. INCLUDING HAZARDOUS SUBSTANCES AS THAT TERM IS OEFJNED IN THE 

FEOERAL HAZARDOUS SUBSTANCES ACT. WHERE THE PRODUCT IS USED AT A SOURCE IN THE SAME 

MANNER AS NORMAL CONSUMER USE; 

xx») ACTIVITIES OIRECTLY USED IN THE DIAGNOSIS AND TREATMENT OF DISEASE. INJURY OR OTHER MEDICAL 

CONDITION; 

xxiii) FIREFIGHTING ACTIVITIES AND TRAINING IN PREPARATION FOR FIGHTING FIRES CONDUCTED AT THE 

SOURCE; 

xxiv) INTERNAL COMBUSTION ENGINE OR BOILER (INCLUDING THE FUEL SYSTEM) OF MOTOR VEHICLES, 

LOCOMOTIVES. AIR CRAFT, WATERCRAFT, LIFTTRUCKS. ANO OTHER VEHICLES POWERED BY NONROAD 

ENGINES; 

xxv) ACTIVITIES ASSOCL-VTED WITH THE CONSTRUCTION, REPAIR OR MAINTENANCE OF ROADS OR OTHER PAVED 

OR OPEN AREAS. INCLUDING OPENTION 

OTHER VEHICLES RELATED TO THE CONTROL OF FUGITIVE EMISSIONS OF SUCH ROADS OR OTHER AREAS; 

xxvi) STORAGE AND HANDLING OF DRUMS OR OTHER TRANSPORTABLE CONTAINERS WHERE THE CONTAINERS 

ARE SEALED OURING STORAGE AND HANDLING; 

APPLICATION PAGE 

Printed on Recycled Paper 

297-CAAPP Page 2 of 9 

Gw 
P.66 

INSIGNIFICANT ACTIVITIES (continued) 

xxvii) INDIVIDUAL POINTS OF EMISSION OR ACTIVITIES AS FOLLOWS: (A) INDIVIDUAL FLANGES. VALVES, PUMP 

SEALS, PRESSURE RELIEF VALVES AND OTHER INDMDUAL COMPONENTS THAT HAVE THE POTENTIAL FOR 

LEAKS, (B) INDIVIDUAL SAMPUNG POINTS. ANALYZERS. AND PROCESS INSTRUMENTATION, WHOSE 

OPERATION MAY RESULT IN EMISSIONS. (C) INDIVIDUAL FEATURES OF AN EMISSION UNIT SUCH AS EACH 

BURNER AND SOOTBLOWERS IN A BOILER OR EACH USE OF CLEANING MATERIALS ON A COATING OR 

PRINTING UNE. (0) INDIVIDUAL EQUIPMENT THAT IS TRANSPORTABLE OR ACTIVITIES WITHIN A FACIUTY 

ESTABUSHED FOR TESTING UNITS PRIOR TO SALE OR DISTRIBUTION OR FOR PURPOSES OF RESEARCH, ANO 

(E) INDIVIDUAL EQUIPMENT OR ACTIVITIES WITHIN A PILOT PLANT FACILITY THAT IS USED FOR RESEARCH OR 

TRAINING; 

xxviii) ACTIVITIES AT A SOURCE ASSOCIATED WITH THE MODIFICATION ONLY OR CONSTRUCTION ONLY OF A 

FACILITY, AN EMISSION UNIT OR OTHER EQUIPMENT AT THE SOURCE; 

xxix) ACTIVITIES AT A SOURCE ASSOCIATED WITH THE MAINTENANCE, REPAIR, OR DISMANTLEMENT OF AN 

EMISSION UNIT OR OTHER EQUIPMENT INSTALLED AT THE SOURCE. NOT INCLUDING THE SHUTDOWN OF THE 

UNIT OR EQUIPMENT. INCLUDING PREPARATION FOR MAINTENANCE, REPAIR OR DISMANTLEMENT. AND 

PREPARATION FOR SUBSEQUENT STARTUP, INCLUDING PREPARATION OF A SHUTDOWN VESSEL FOR ENTRY, 

REPLACEMENT OF INSULATION. WELDING AND CUTTING, ANO STEAM PURGING OF A VESSEL PRIOR TO 

STARTUP. 

GO YES 

( 3 YES 

(DYES 

D N O 

O N O 

D N O 

5) ARE ANY EMISSION UNITS AT THE SOURCE CONSIDERED INSIGNIFICANT ACTIVITIES BECAUSE THEY FALL 

UNDER ONE OF THE ACTIVITIES OR EMISSION LEVELS USTED IN 35 ILL. ADM. CODE 201.210(e)(1) THROUGH (18)7 

IF YES, IDENTIFY THE EMISSION UNITS IN THE "LIST OF INSIGNIFICANT ACTIVITIES PURSUANT TO 201.210(e)(1) 

THROUGH (18)" AND PROVIDE THE REQUESTED INFORMATION. IF ADDITIONAL SPACE IS NEEDED. ATTACH ANO 

LABEL AS EXHIBIT 297-1. 

ACT7V7T7ES AND EMISSION LEVELS IN 35 ILL ADM. CODE 201.210(B) 

I) ANY EMISSION UNIT DETERMINED TO BE AN INSIGNIFICANT ACTIVITY BY THE 

AGENCY PURSUANT TO 35 ILL. ADM. CODE 201.211 (SEE ITEM #S); 

ii) EMISSION UNITS WITH EMISSIONS THAT NEVER EXCEED 0.1 LBS/HR OF ANY. 

REGULATED AIR POUUTANT IN THE ABSENCE OF AIR POLLUTION CONTROL 

EQUIPMENT ANO THAT DO NOT EMIT ANY AIR POUUTANT USTED AS HAZARDOUS 

PURSUANT TO SECTION 112(b) OF THE CLEAN AIR ACT; 

Rl) EMISSION UNITS WITH EMISSIONS THAT NEVER EXCEED 0.44 TONS/YR OF ANY 

REGULATED AIR POLLUTANT IN THE ABSENCE OF AIR POUUTION CONTROL 

EQUIPMENT AND THAT DO NOT EMIT ANY AIR POUUTANT USTED AS HAZARDOUS 

PURSUANT TO SECTION 112(b) OF THE CLEAN AIR ACT; 

Iv) DIRECT COMBUSTION UNITS DESIGNED AND USED FOR COMFORT HEATING 

PURPOSES AND FUEL COMBUSTION EMISSION UNITS AS FOUOWS: (A) UNITS WITH 

A RATED HEAT INPUT CAPACITY OF LESS THAN 2.5 MMBTU/HR THAT FIRE ONLY 

NATURAL GAS. PROPANE OR UQUEFIED PETROLEUM GAS. (B) UNITS WITH A 

RATED HEAT INPUT CAPACITY OF LESS THAN 1.0 MMBTU/HR THAT FIRE ONLY OIL 

OR OIL IN COMBINATION WITH NATURAL GAS, PROPANE OR UQUEFIED 

PETROLEUM GAS, ANO (C) UNITS WITH A RATED HEAT INPUT CAPACITY OF LESS 

THAN 200.000 BTU/HR WHICH NEVER BURN REFUSE, OR TREATED OR CHEMICAUY 

CONTAMINATED WOOD; 

v) EXTRUDERS USED FOR THE EXTRUSION OF METALS. MINERALS. PLASTICS. 

RUBBER. OR WOOD. EXCLUDING EXTRUDERS USED IN THE MANUFACTURE OF 

POLYMERS, PROVIDED THAT VOLATILE ORGANIC MATERIALS OR CLASS I OR It 

SUBSTANCES^SUBJECT TO THE REQUIREMENTS OF TITLE VI OF THE CLEAN AIR 

ACT ARE NOT USED AS FOAMING AGENTS OR PLEASE AG NOT 

USED AS FOAMING AGENTS IN THE CASE OF EXTRUDERS PROCESSING SCRAP 

MATERIAL: 

© YES o NO 

o YES Q NO 

vi) FURNACES USED FOR MELTING METALS OTHER THAN BERYLLIUM WITH A BRIM 

FULL CAPACITY OF LESS THAN 450 CUBIC INCHES BY VOLUME; 

vii) EQUIPMENT USED FOR THE MELTING OR APPUCATION OF LESS THAN 50.000 

LBS/YR OF WAX TO WHICH NO ORGANIC SOLVENT HAS BEEN ADDED; 

O YES 

DYES 

O N O 

© N O 

APPLICATION PAGE 

Printed on Recycled Paper 

297-CAAPP Page 3 5(6 

(£ 
P.67 

INSIGNIFICANT ACTIVITIES (continued) 

viii) EQUIPMENT USED FOR FILUNG DRUMS. PAILS OR OTHER PACKAGING 

CONTAINERS. EXCLUDING AEROSOL CANS. WITH SOAPS. DETERGENTS. 

SURFACTANTS. LUBRICATING OILS, WAXES. VEGETABLE OILS. GREASES. ANIMAL 

FATS, GLYCERIN. SWEETENERS. CORN SYRUP, AQUEOUS SALT SOLUTIONS, OR 

AQUEOUS CAUSTIC SOLUTIONS; 

tx) EQUIPMENT USED FOR THE MIXING AND BLENDING OF MATERIALS AT AMBIENT 

TEMPERATURE TO MAKE WATER BASED ADHESIVES PROVIDED EACH MATERIAL 

CONTAINS LESS THAN 5% ORGANIC SOLVENT BY WEIGHT: 

x) STORAGE TANKS OF ORGANIC LIQUIDS WITH A CAPACITY OF LESS THAN 10.000 

GALLONS AND AN ANNUAL THROUGHPUT OF LESS THAN 100,000 GALLONS 

PROVIDED THE TANK IS NOT USED FOR THE STORAGE OF GASOUNE OR ANY 

LISTED HAZARDOUS AIR POLLUTANT PURSUANT TO SECTION 112(b) OFTHE CLEAN 

AIR ACT: 

xi) STORAGE TANKS OF VIRGIN OR REREFINED DISTILLATE OIL. HYDROCARBON 

CONDENSATE FROM NATURAL GAS PIPELINE OR STORAGE SYSTEMS. 

LUBRICATING OIL, OR RESIDUAL FUEL OILS; 

xii) DIE CASTING MACHINES WHERE A METAL OR PLASTIC IS FORMED UNDER 

PRESSURE IN A OlE; 

xiii) COATING OPERATIONS (EXCLUDING POWDER, ARCHITECTURAL AND INDUSTRIAL 

MAINTENANCE COATING) WITH AGGREGATE VOM USAGE THAT NEVER EXCEEDS 

15 LBS/OAY FROM ALL COATING LINES AT THE SOURCE. INCLUDING VOM FROM 

COATING. DILUTENTS. AND CLEANING MATERIALS; 

xiv) PRINTING OPERATIONS WITH AGGREGATE ORGANIC SOLVENT USAGE THAT 

NEVER EXCEEDS 750 GALLONS PER YEAR FROM ALL PRINTING LINES AT THE 

SOURCE, INCLUDING ORGANIC SOLVENT FROM INKS. DILUTENTS. FOUNTAIN 

SOLUTIONS, AND CLEANING MATERIALS: 

xv) GAS TURBINES AND STATIONARY RECIPROCATING INTERNAL COMBUSTION 

ENGINES OF LESS THAN 112 KW (150 HORSEPOWER) POWER OUTPUT; 

xvi) GAS TURBINES ANO STATIONARY RECIPROCATING INTERNAL COMBUSTION 

ENGINES OF BETWEEN 112 KW AND 1,1118 KW (150 AND 1.500 HORSEPOWER) 

POWER OUTPUT THAT ARE EMERGENCY OR STANDBY UNITS; 

o 

o 

YES 

YES 

ONO 

ONO 

OYES 

OYES 

OYES 

OYES 

OYES 

OYES . 

OYES 

O NO 

O N O 

Q N O 

O NO 

O N O 

(DNO 

0 NO 

xvu) STORAGE TANKS OF ANY SIZE CONTAINING EXCLUSIVELY SOAPS. DETERGENTS. 

SURFACTANTS. GLYCERIN. WAXES, VEGETABLE OILS, GREASES. ANIMAL FATS. 

SWEETENERS. CORN SYRUP. AQUEOUS SALT SOLUTIONS. OR AQUEOUS CAUSTIC 

SOLUTIONS PROVIDED AN ORGANIC SOLVENT HAS NOT BEEN MIXED WITH SUCH 

MATERIALS: 

xviii) LOADING ANO UNLOADING SYSTEMS FOR RAILCARS, TANK TRUCKS. OR 

WATERCRAFT THAT HANDLE ONLY THE FOLLOWING LIQUID MATERIALS PROVIDED 

AN ORGANIC SOLVENT HAS NOT BEEN MIXED WITH SUCH MATERIALS: SOAPS, 

DETERGENTS, SURFACTANTS, LUBRICATING OILS. WAXES, GLYCERIN. VEGETABLE 

OILS, GREASES. ANIMAL FATS, SWEETENER, CORN SYRUP. AQUEOUS SALT 

SOLUTIONS. OR AQUEOUS CAUSTIC SOLUTIONS. 

6) ARE ANY EMISSION UNITS AT THE SOURCE PROPOSED TO BE CONSIDERED 

INSIGNIFICANT ACTIVITIES THAT MEET THE CRITERIA LISTED IN 35 ILL. ADM. CODE 

201.211(a)? IF YES. LIST THE EMISSION UNITS IN THE "LIST OF ACTIVITIES FOR 

WHICH STATUS AS AN INSIGNIFICANT ACTIVITIES IS PROPOSED PURSUANT TO 

301.211 (aj" AND PROVIDE THE REQUISTW ^ 

NEEDED. ATTACH ANO LABEL AS EXHIBIT 297-2. 

CRITERIA IN 35 ILL ADM. CODE 201.211(a) 

o YES © NO 

o 

Q 

YES 

YES 

0 

o 

NO 

NO 

i) 

m) 

THE EMISSION UNIT WOULD NOT EMIT MORE THAN 1.0 LBS/HR OF ANY REGULATED AIR POUUTANT NOT 

LISTED AS HAZARDOUS PURSUANT TO SECTION 112(b) OF THE CLEAN AIR ACT IN THE ABSENCE OF AIR . 

POLLUTION CONTROL EQUIPMENT; 

THE EMISSION UNIT WOULD NOT EMIT MORE THAN 0.1 LB/HR OF ANY REGULATED AIR POUUTANT USTED AS 

HAZARDOUS PURSUANT TO SECTION 112 (b) OF THE CLEAN AIR ACT IN THE ABSENCE OF AlR POUUTION 

CONTROL EQUIPMENT; ANO 

THE EMISSION UNIT IS NOT A PROCESS UNIT. ' 

APPUCATION PAGE 

Printed on Recycled Paper 

297-CAAPP Pag*4of6 

u 
LIST OF INSIGNIFICANT ACTIVITIES PURSUANT TO 201.210 (a)(1) THROUGH (18) 

EMISSION UNIT 

AND DESIGNATION 

r

i ce ai r cond. 

'ncare 

fi 

•tf 

vel Drive 

• OF 

UNITS 

3 

1 

1 

1 

1 

DESCRIPTION OF UNIT INCLUDING ANY CONTROL 

A ir conditionin g Units 

Grass Area' s 

Tnnlin n Pnr-tm Fvhanc t Fa n 

Equip. Room Exhaust Fan 

8000 SqFt Gravel Drive 

BASIS FOR INSIGNIFICANCE 

SECTION 201.210(a) 

201.210 (b) I 

210.?1 0 (h. WI T 

?ix\ ?in Ch) u 

201.210 (b) XXVI 

201.210 (b) XXV 

•BASIS FOR DETERMINATION 

- OF EMISSIONS 

Engineering estimate 

Fnginftajring attimata 

Cnqinoorinq oot-imato • 

Enolneerinn extlmate 

Enaineerina estimate 

k Lift s 2 

Pioi n | l 

Propane Dowered 

Natural Gas/Heatinq 

201.210 (b) XXIV 

201.210 (b) XV 

Enaineerina estimate 

Enaineerina estimate. 

i t Rooms Employee Rest Rooms 201.210 (b) XII Enoineerino estimate 

sekeeoino 

i n . Activitie s 

l er cleaners 

., 1 

1 

, 2 .. 

General Cleaninn 

Copyinq. paper -shreddlna 

Water/soa D Rolle r cleanp r Ta n 

?m ? m m TY 

201.210 (b) VII 

i,s ?f)1 .?in,..(,h) Vi 

Fnn-fnOQ,.- ! n n octlmatf t 

Engineering estimate 

Fnn.i nperi nn aftimata .. 

k Lif t Mainten ance2 General Maintenance 210.210 (b) IV Enqineerinq estimate 

DNSIOERED INSIGNIFICANT BASED ON EMISSION LEVEL THE DETERMINATION METHOD OF EMISSION MUST BE PROVIDED (E.G.. 1) STACK TEST. 2) MATERIAL BALANCE, 3) STANDARD EMISSION 

TOR (AP-42 OR AIRS), 4) ENOINEERINO ESTIMATE. 5) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS)). 
LIST OF ACTIVITIES FOR WHICH STATUS AS AN INSIGNIFICANT ACTIVITIES IS PROPOSED PURSUANT TO 201.211 (a) 

EMISSION UNIT 

AND DESIGNATION 

1

IU DESCRIPTION OF UNIT 

INCLUDING ANY CONTROL 

OPERATING HOURS 

HRSt-EH 

DAV 

OAY PER 

WEEK 

WEEK PER 

VEAR 

'DISCUSSION: 

EMISSIONS 

POLLUTANT 

LB PER 

HOUR; 

TON PER 

VEAR 

'DETERMINATION METHOD: 

OTHER 

SUPPORTING 

INFORMATION 

EV 4 

•

; Heat i ng Unit s 

1 

11 

Acetone Storaqe 

Exhast Fan 

100,000 BTu Heaters 

?/i I T k ? 

201.210 fa) I I 

IA 1 7 l?fi 

201.210 (a) IV 

R7-R4- 1 &-.. 

E 

Nat.Ra c 

Purchase 

Records and 

"Engineering 

Estimate 

Heating Unit s 2 125,000 BTU Heaters 

?4 1 7 126 

201.210 (a) IV 

Nat .Gas 

Heatina Unit s 6 60.000 BTU Heaters 

21 ' 7 '?6 

201.210 (a) IV 

Nat

 r-as 

i 

• 

• 

1 1 

; 

: 

f

IU - TOTAL NUMBER OF UNITS (EMISSION RATES SHOULD BE PROVIDED ON A PER UNIT BASIS). 

'DISCUSSION • PROVIDE AN EXPLANATION OF OPERATING HOURS (E.G.. THE UNfT IS ON EMERGENCY STANDBY • THEREFORE IT ONLY OPERATES ONE DAY PER MONTH) 

'DETERMINATION METHOD: 1) STACK TEST. 2) MATERIAL BALANCE. 3) STANDARD EMISSION FACTOR (AP-42 OR AIRS). 4) ENGINEERING ESTIMATE. 6) SPECIAL EMISSION FACTOR (NOT AP-42 OR AIRS). 

• nr u •«•»A"rifthl DAR E 
P.70 

54} DOES THE APPLICATION INCLUDE A COMPLETED "COMPLIANCE CERTIFICATION* 

FORM 296-CAAPP? ©YES O NO 

55) DOES THE APPLICATION INCLUDE A COMPLETED -COMPLIANCE PLAN/SCHEDULE 

OF COMPLIANCE-ADDENDUM FOR NONCOMPLYING EMISSION UNITS* FORM 294-

CAAPP FOR ONE OR MORE NONCOMPUANT EMISSION UNITS FOR WHICH 

ISSUANCE OF A CAAPP PERMIT IS REQUESTED? 

0*NA OYES ONO 

1WTC NOT APPUCABLE 

56) HAS THE APPLICANT RETAINED A COPY OF THIS APPLICATION AT THE SOURCE7 

(NOTE: ONLY THE ORIGINAL APPUCATION NEED BE INITIALLY SUBMITTED, 

HOWEVER. THE AGENCY MAY REOUEST UP TO 4 COPIES OF THE FINAL 

APPLICATION PRIOR TO PUBLIC NOTICE.) 

S YES D NO 

57a) DOES THE APPLICATION CONTAIN CONFIDENTIAL INFORMATION? 

b) IF YES. HAS SUCH INFORMATION BEEN PROPERLY MARKED AND CLAMED. AND 

COPIES OF THE APPUCATION SUITABLE FOR PUBLIC INSPECTION BEEN 

SUBMITTED. IN ACCORDANCE WITH APPUCABLE REGULATIONS? 

OYES £} NO 

OYES O NO 

58) DOES THE APPLICATION INCLUDE AN EARLY REDUCTION DEMONSTRATION FOR 

HA2AROOUS AIR POLLUTANTS (HAP) PURSUANT TO SECTION 112(i)(5) OF THE 

CLEAN AIR ACT AS AMENDED IN 1990? O-NA OYES QNO 

•NOTC NOT APPUCABLE 

59) DOES THE APPLICATION INCLUDE A PROPOSED DETERMINATION OF MAXIMUM 

ACHIEVABLE CONTROL TECHNOLOGY (MACT) FOR HAZARDOUS AIR POLLUTANTS 

PURSUANT TO SECTION 112 OF THE CLEAN AIR ACT AS AMENDED IN 1990? O-NA OYES QNO 

•NOTE: NOT APPLICABLE 

60) HAS THE APPUCANT REGISTERED A RISK MANAGEMENT PROGRAM FOR 

ACCIDENTAL RELEASES PURSUANT TO SECTION 112(r) OF THE CLEAN AIR ACT AS 

AMENOED IN 1990 OR INTENDS TO COMPLY WITH THIS REQUIREMENT IN 

ACCORDANCE WITH ITS COMPLIANCE PLAN/SCHEDULE OF COMPLIANCE? 

O-NA (DYES ONO 

•NOTE: N0TAPPUCA8U: 

61) OOES THE APPUCATION REQUEST TO UTILIZE THE OPERATIONAL FLEXIBIUTY 

PROVISIONS AND INCLUOE THE INFORMATION REQUIREO FOR SUCH USE? o YES 0 NO 

62a) DOES THE APPLICANT HEREBY REQUEST A PERMIT SHIELD FOR THE ENTIRE 

SOURCE? 

b) IF NO. DOES THE APPUCATION CONTAIN A REQUEST FOR A PERMIT SHIELD FOR 

SPECIFIC ITEMS ONLY, IN ACCORDANCE WITH THE INSTRUCTIONS FOR A CAAPP 

PERMIT? 

©YE S 

OYES 

O N O 

O N O 

63) DOES THE APPLICATION INCLUDE A COMPLETED -LISTING OF INSIGNIFICANT 

ACTIVITIES" FORM 297-CAAPP? I Xj YES o NO 

APPLICATION PAGE 

Printed on Recycled Paper 

200-CAAPP 

Pag» 4 of s 

& 
o 

APPLICABLE RULES 

24) PROVIDE ANY SPECIFIC EMISSION STANDARD^) AND LIMITATION(S) SET BY RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT (E.G.. VOM. IAC 218.204(j)(4). 3.5 LBS/GAL); 

REGULATED AIR POLLUTANTfS) EMISSION STANOARD(S) REOUtREMENT(S) 

•Styrona/rPRin mix 

Acetone 

: T-i.t 1 o 

Titl e 

^ 

35 

^nhnart 

Suboart 

nc. 

CC 

L= 

L= 

8 

1 

l b s 

46 

per 

l b s 

• hou 

p e r 

r (|p 

hour 

Lant 

( Pl 

total ) 

ant total ) 

25) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S) RECORDKEEPING RULE(S) REQUIREMENT) 

Styrene/resin mix 

Acetone 

Operating permit 

no. 85070067 

Monthly 

report 

record kee?pi rig and annual 

28) PROVIDE ANY SPECIFIC REPORTING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLl/TAWT(S) REPORTING RUIE(S) REQUIREMENT^) 

Styrene/resi n mix 

Acstone 

Operation permit 

wn. R<=,ninnf.i 

Monthly retar d keeping and 

Annual Report 

27) PROVIDE ANY SPECIFIC MONITORING RULE(S) WHICH ARE APPUCABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANT(S> MONITORING RULE(S) REQUIREMENT® 

Styrene/resin mix 

Acetone 

Operating permit 

Nn. RqQ7nnfi7 

Monthly record keeping and 

annual report, 

28) PROVIDE ANY SPECIFIC TESTING RULES AND/OR PROCEDURES WHICH ARE APPLICABLE TO THIS EMISSION UNIT : 

REGULATED AiRPOLlUTANT(S) TESTING RULEIS) REQUIREMENT© 

none. 

APPLICATION PAGE 19 

Printed on Recycled Paper 
-3 

APPLICABLE RULES 

24) PROVIDE ANY SPECIFIC EMISSION STANOARO(S) AND LIMITATION(S) SET BY RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT (E.G.. VOM. IAC 218204(j)(4), 3.5 LBSK3AL): 

REGULATED AIR POLLUTANT(S) EMISSION STANDARDS) REQUIREMENTS) 

Strene/resi n mix 

Acetone 

T.itle 35. .Subnart CC 

Titl'e 35'Subnart CC 

25) PROVIDE ANY SPECIFIC RECORDKEEPING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT 

REGULATED AIR POLLUTANTS) RECORDKEEPING RUL£(S) 

Stvrene/resi n mix 

Acetone 

Operatina permit 

No. 85070067 

'26) PROVlbE ANY SPECIFIC REPORTING RULE(S) WHICH ARE APPLICABLE TO THIS EMISSION UNIT: 

REGULATED AIR POLLUTANTS) REPORTING RULE(S) 

If 

28 

_ 

^tyrene/resi n mix 

Acetone 

(PROVIDE ANY SPECIFIC MONITORING RULE(S] 

REGULATED AIR POLLUTANT(S) 

Styrene/resi n mix 

Acetone 

) PROVIDE ANY SPECIFIC TESTING RULES AND/ 

REGULATED AIR POLLUTANTS) 

Nfine 

Wt 

OR 

ODeratina permit 

No. 85070067 

UCH ARE APPLICABLE TO THIS EMISSION UNIT: 

MONITORING RUL£(S) 

Operating permit 

No. 85070067 

L=8 lbs per hr(plan t total ) 

L=1.46 lb s per h r (plan t total ) 

REQUIREMENTS) 

Monthly recor d keeping and 

annual report 

REQUIREMENTS) 

Monthly recor d keeping and 

annual repor t 

REQUIREMENTS) 

Monthly recor d keeping and 

annual repor t 

PROCEDURES WHICH ARE APPUCABLE TO TH S EMISSION UNIT: " " 

TESTMG RULE|S) REQUIREMENT^ 

APPLICATION PAGE 29 

Printed of. Recycled Paper 
P.73 

AMISSION UNITS COMPLIANCE INFORMATION 

9a) THE FOUOWING EMISSION UNITS ARE IN COMPUANCE WITH APPUCABLE REQUIREMENTS SUCH AS EMISSION 

STANDARDS. EMISSION COWTROL REQUIREMENTS, EMISSION TESTING. COURT REQUIREMENTS. WORK 

PRACTICES, OR ENHANCED MONITORING. BASED ON THE COMPLIANCE METHODS SPECIFIED BELOW (IF 

ADDITIONAL SPACE IS NEEDED, ATTACH AND LABEL AS EXHIBIT 296-1): 

EMISSION UNIT APPLICABLE RULE 

EV1 

EV2 

EV3 

EV4 

EV5 

EV6 

Title 35 SubDartCC 

Title 35 SubDartCC 

Ti 11e35 SubDart CC 

Titie3 5 SubDart CC 

Title3 5 SubDart CC 

Tit1e3 5 Subnart CC 

COMPLIANCE DETERMINATION 

METHOO 

Monthly 

Monthly 

Monthly 

Monthly 

MonthlyMonthly 

record 

record 

record' 

record' 

record* 

record' 

s 

s 

s 

s 

s 

s 

APPLICATION PAGE 43 

Printed on Recycled Paper 

2S8-CAAPP Pag-a2of5 

n^ 
P.74 

• : • 

1. 

2. 

3. 

4. 

5. 

6. 

7. 

8. 

9. 

f . - * *"'•• *• -^TV . »:<•.' < i ; 

Process Description 

for 

OASIS INDUSTRIES, INC. 

A thermoform acrylic sheet is clamped into a holding frame and heated 

to 320 - 350 degrees F. and then vacuum formed into the shape of a 

bathtub. 

After the sheet (shell) has cooled enough to retain its shape, the shell is 

placed onto a holding fixture and is ready for its first coat of polyester 

resin. An acrylic etch resin is used for this purpose. This step is called "Skin 

CoatAfter a two hour cure time for the skin coat, the final layers of 

fiberglass/resin/filler are sprayed onto the acrylic shell and hand rolled 

down against the shell. 

After another two hour core time for the final coat, the now fiberglass 

re-enforced acrylic shell is removed from its holding fixture and a 

pre-made leveling base is bonded to the bottom of the tub. 

After a thirty minute cure time, the tub is moved into the grinding booth 

and the tub deck is ground to a finished deck height to accommodate 

standard installation methods as applied in new house construction. 

The next work station is a buffing/polishing area where any scratches or 

defects that may have occurred at one of the previous work stations are 

fixed. 

Next is a drilling station where the proper whirlpool jet hole configuration is 

drilled thru the side wall of the bathtub and hydro jets are installed 

on the tub. 

The next step is to install the pump and piping to the hydro jets. This is 

done by cutting rigid PVC pipe to proper length and heating to bend into 

the shape necessary. 

The last step before crating the whirlpool bathtub for shipment is to water 

test each tub and final inspect the appearance of the finished product. 

— 

13 
ifr- r 

_!' Ji 

"~ii 

•-•- •• iv: 

w mAx rm '"xn —*~ 

-T-^^r^- ^ £V8 § M 

•PA: \ =2 

j t i v- i 

B 4~ 

0->j':r-Q d:c-: 

S 

hU~-rAR'0 ST^EEI 

Application Page 8 

IH 
P.76 

APPENDK F 

CONSTRUCTION/OPERATING PERMIT APPUCATIONS 

75