Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

2708 Cape Fear Steam Electric Plant 5
EIA Facility Code Facility Name Boiler ID

2708 Cape Fear Steam Electric Plant 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
 for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2708 Cape Fear Steam Electric Plant 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2708 Cape Fear Steam Electric Plant 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (1,000 Tons/hr)

Day 1

Day 2

Day 3

Day 4

Day 5

Day 6

Day 7

Day 8

Day 9

Day 10

Day 11

Day 12

Day 13

Day 14

Day 15

Day 16

Day 17

Day 18

Day 19

Day 20

Day 21

Day 22

Day 23

Day 24

Day 25

Day 26

Day 27

Day 28

Day 29

Day 30
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/hr) Average Heat Input (MMBtu/hr)
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (dscfm) Flue Gas Pressure (atm)
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Standard Pressure (atm)
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)
EIA Facility Code Facility Name Boiler ID

2708 Cape Fear Steam Electric Plant 5

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date 

(MM/DD/YYYY) Coal Firing Rate (Tons/hr)

3/1/2010 Day 1 58.375

3/2/2010 Day 2 57.708

3/3/2010 Day 3 50.417

3/4/2010 Day 4 58.917

3/5/2010 Day 5 58.375

3/6/2010 Day 6 62.958

3/7/2010 Day 7 50.333

3/8/2010 Day 8 51.333

3/9/2010 Day 9 49.125

3/10/2010 Day 10 52.833

3/11/2010 Day 11 55.375

3/12/2010 Day 12 42.167

3/15/2010 Day 13 27.000

3/16/2010 Day 14 50.000

3/17/2010 Day 15 71.167

3/18/2010 Day 16 49.125

3/19/2010 Day 17 50.458

3/20/2010 Day 18 50.375

3/21/2010 Day 19 42.667

3/22/2010 Day 20 41.667

3/23/2010 Day 21 56.875

3/24/2010 Day 22 50.958

3/25/2010 Day 23 54.500

3/26/2010 Day 24 47.125

3/27/2010 Day 25 56.625

3/28/2010 Day 26 53.167

3/29/2010 Day 27 55.750

3/30/2010 Day 28 81.667

3/31/2010 Day 29 40.083

4/1/2010 Day 30 38.542
a for a 30 Day Period Including the Testing Date

Synfuel Firing Rate (1,000 Tons/hr) Pet Coke Firing Rate (1,000 Tons/hr)
Coal Gas Firing Rate (ft^3/min) Fuel oil Firing Rate (Gal/day) Average Heat Input (MMBtu/hr)

0.000 1182.200

0.000 1164.100

57.000 1161.942

0.000 1116.500

0.000 1128.392

0.000 1084.167

0.000 1007.650

0.000 1049.658

0.000 981.663

40.000 953.450

0.000 941.496

94.000 908.843

3866.000 1053.420

0.000 1028.863

0.000 1058.683

0.000 954.300

1.000 868.063

0.000 956.479

0.000 800.604

0.000 987.467

0.000 1079.783

0.000 979.358

67.000 941.400

0.000 925.529

0.000 983.575

0.000 948.421

0.000 1029.313

50.000 1071.633

0.000 1031.733

0.000 908.963
Steam Output (1,000 lbs steam/hr) Flue Gas Flow Rate (kscfh) Flue Gas Pressure (in WC)

1288.296 18385.000 -1.26

1279.937 18260.000 -1.31

1266.336 18232.500 -1.30

1186.684 17669.500 -1.22

1242.135 18101.750 -1.26

1185.989 17704.500 -1.19

1099.359 16926.250 -1.10

1149.547 17536.250 -1.14

1053.424 16801.250 -1.06

1022.768 16262.500 -1.03

1018.781 16215.500 -1.01

842.407 15571.429 -0.95

901.117 16995.000 -1.12

1031.591 16836.250 -1.10

1075.773 17146.250 -1.09

958.529 16156.000 -1.00

853.665 15244.250 -0.93

991.079 16174.000 -1.03

811.974 14562.750 -0.88

1021.925 16361.000 -1.07

1146.701 17477.750 -1.18

1017.078 16199.000 -1.01

939.852 16054.500 -1.00

921.868 15983.500 -1.06

988.789 16346.500 -1.07

955.471 15937.500 -1.03

1079.014 16885.750 -1.07

1140.462 17409.500 -1.18

1111.983 16830.000 -1.07

919.709 15478.750 -0.93
Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%)

255.400

255.250

255.233

254.663

255.446

255.854

251.658

257.004

263.100

261.467

265.746

268.267

249.540

255.438

261.771

258.608

259.367

265.004

258.825

260.700

262.017

264.300

264.042

258.975

257.892

265.171

266.396

266.583

268.113

261.992
Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

11.600

11.500

11.500

11.350

11.217

10.979

10.621

10.758

10.479

10.383

10.283

10.200

10.995

10.767

11.063

10.525

10.067

10.525

9.708

10.608

11.063

10.742

10.300

10.229

10.788

10.654

10.867

11.046

10.963

10.479
Unit Net Electric Generation (MW) Unit Gross Electric Generation (MW) Standard Pressure (atm)

155.366 157.500

155.564 157.683

153.765 155.979

144.892 147.054

151.099 153.250

144.108 145.917

132.081 134.121

138.053 141.458

129.358 132.983

124.324 128.233

123.376 127.213

101.772 122.505

106.729 137.480

126.244 131.621

133.523 136.125

118.374 121.013

107.278 111.029

121.094 123.488

98.950 102.242

124.454 130.646

140.209 143.796

125.625 127.392

114.684 119.038

113.604 119.179

122.334 125.888

119.191 122.179

131.530 134.825

138.886 142.917

136.154 136.283

111.471 116.129
Standard Temperature (Deg F) Pressure Drop across FGD (in H2O)
FGD Scrubber Liquor Flow Rate (gals/min) FGD Scrubber Liquor pH (pH) Sorbent Type
Sorbent Injection Rate (lb/hr)