I LLI NOIS NV II ~ONMENTi\l P ROTECTION AGENCY 

P.O. BOll: 19506, SPRINGf iElD, IlUt>.QlS 62 i 9-1-9506 

I~ ENEE CWkl,\NO, DIRECTOK 

217/782-2113 

LI FETHIE OPERATING PERHIT - NESHAP SOURCE 

PERflITTEE 

Gr avure Process Company 

Attn : David Parsill 

4179 I-lest Belmont Avenue 

Chicago , Illinois 60641 

Application No. : 9704002) 

Applicant's Designation: SCSH 4000 

Subject : Hard Chrome Electroplating 

Date I ssued : February 13, 2002 

Location : 4179 'dest Belmo nt Avenue, 

1.D . No .: 031600GBT 

Date Received : December 17, 2001 

Facility 

Expiration Date: See condition 1. 

Chicago, 60541 

Permi t i s hereby g ranted to the above - designated Permittee to OPERATE 

emission source (s) and/or air pollutio n control equipment consisting of 

two hard chrome elec t roplating tanks each controlled by the composite 

mesh-pad system pursuant to the above-referenced application. This Permit 

is subject to standard conditions attached hereto and the following 

special condition (s) : 

1a. This Permit shall expire 180 days after the Illinois EPA sends a 

written request for the renewal of this permit. 

b. This permit shall terminate if it is withdrawn or is superseded by a 

revised permi t . 

2. The hard chromium electroplating t anks are subject to the National 

Emission Standards for Hazardous Air Pollutants (NESHAP) for 

chromium emissions, 40 CFR Part 63, Subpart N. The Illinois EPA is 

administering this regulation in Illinois on behal f of the United 

S t ates EPA under a delegation agreement . 

3. The conce ntration of total chromium from the electroplat ing 

operations in the exhaust gas stream discharged to the atmosphere 

shall not exceed 0 .03 milligrams per dry standard cubic meter 

(mg/dscm) pursuant to the standard in 40 CfR 63 . 34.2 (c) (1) (ii) for 

small existing sources . 

4.. The Permittee shall develop and impl ement work and operational 

p r actice to minimize chromium emissions which includes the following 

applicable work practice standards described in 40 CfR 63.342(f) 

a . A quarterly visual inspection of composite mesh pad (CMP) 

system t o ensure t h ere is proper drainag e , no c hromi c acid 

buildup on the pads, and no evidence of chemical atta c k on the 

structural integrity of the device. 

b . A quarterly visual inspection of the back portion of the mesh 

pad closest to the fan to ensure there is no breakthrough of 

chromic acid mist . 

G W I(GE H. RYAN, G OVER NOfl 

,_ .. 

/ 
Page 2 

c. A quarterly visual inspection of duct work from the tank(s) to 

the control device to ensure there are no leaks. 

d. Washdown of the composite mesh-pads performed in accordance 

with manufacturer's recommendations. 

Sa. The Permittee shall develop and implement an operation and 

maintenance (0 & M) plan for hard chrome plating tanks which shall 

include at least the following, pursuant to 40 CFR 63.342(f) (3): 

i. Description of the control devices and monitoring equipment in 

use. 

ii. A checklist to document the operation and maintenance of the 

equipment. 

iii. Required operation and maintenance procedures, pursua~t to 40 

CFR 63.342(f) (Condition 2). 

iv. Procedure to follow to ensure that equipment or process 

malfunctions due to poor maintenance or other preventable 

conditions do not occur. 

v. Procedure for identifying malfunctions and for implementing 

corrective actions. 

b. The Permittee may use any Standard Operating Procedure (SOP) 

manuals, Occupational Safety and Health Administration (OSHA) plans 

or other existing plans as part of operation and maintenance plan, 

as long as they meet all the criteria of Condition S(a). 

6. The Permittee shall conduct monitoring of pressure drop across the 

composite mesh-pad system in accordance with the requirements in 40 

CFR 63.343(c) (1). To be in compliance with the standards, the 

composite mesh-pad system shall be operated within ±1 inch of water 

column of the pressure drop value established during the initial 

performance test. 

7. The Permittee shall maintain the following records: 

a. Inspection records for the add-on air pollution control device 

and monitoring equipment, to document that the inspection and 

maintenance required by the work practice standards of 

§ 63.342(f) have taken place; 

b. Records of all maintenance performed on the affected source, 

the add-on air pollution control device, and monitoring 

equipment; 
Page 3 

c. Records of the occurrence, duration, and cause (if known) of 

each malfunction of process, add-on air pollution control, and 

monitoring equipment; 

d. Records of actions taken during periods of malfunction when 

such actions are inconsistent with the operation and 

maintenance plan; 

e. Test reports documenting results of all performance tests; 

f. All measurements as may be necessary to determine the 

conditions of performance tests; 

g. Records of monitoring data required by § 63.343(c) that are 

used to demonstrate compliance with the standard including the 

date and time the data are collected; 

h. The specific identification (i.e., the date and time of 

commencement and completion) of each period of excess 

emissions, as indicated by monitoring data; 

i. The total process operating time of the affected source during 

the reporting period. 

8. All records and logs required by this permit shall be retained at a 

readily accessible location at the source for a period of 5 years in 

accordance with § 63.10(b) (1) of Subpart A for inspection and 

copying by the Illinois EPA or USEPA upon request. Any records 

retained in an electronic format (e.g., computer) shall be capable 

of being retrieved and printed on paper during normal source office 

hours so as to be able to respond to the Illinois EPA request for 

records during the course of a source inspection. 

9. If there is an exceedance of the requirements of this permit as 

determined by the records required by this permit, the Permittee 

shall submit a report to the Illinois EPA's Compliance Section in 

Springfield, Illinois within 30 days after the exceedance. The 

report shall include the emissions released in accordance with the 

recordkeeping requirements, a copy of the relevant records, and a 

description of the exceedance or violation and efforts to reduce 

emissions and future occurrences. 

10. Two (2) copies of required reports and notifications concerning 

equipment operation or repairs, performance testing or a continuous 

monitoring system shall be sent to: 

Illinois Environmental Protection Illinois EPA 

Division of Air pollution Control 

Compliance Section (#40) 

P.O. Box 19276 

Springfield, Illinois 62794-9276 
Page 4 

and one (1) copy shall be sent to the Illinois EPA's regional office 

at the following address unless otherwise indicated: 

Illinois Environmental Protection Illinois EPA 

Division of Air Pollution Control 

9511 West Harrison 

Des Plaines, Illinois 60016 

11. Persons with lifetime operating permit must obtain a revised permit 

to any of the following changes at the source: 

a. An increase in emissions above the amount the emission unit or 

the source is permitted to emit; 

b. A modification; 

c. A change in operation that will result in the source's 

noncompliance with a condition in the existing permit; 

d. A change in ownership, company name, or address, so that the 

application or existing permit is no longer accurate. 

If you have any questions on this permit, please contact Valeriy Brodsky 

at 217/782-2113. 

Donald E. Sutton, P.E. 

Manager, Permit Section 

Division of Air Pollution 

DES:~~:PSj H~ 

cc: Region 1 

Control COpy 

Original Signed b 

Donald E. Sutt Y on, P,t. 
July 1,1998 

STATE OF ILLINOIS 

ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL 

P.O. BOX 19506 

SPRINGFIELD, IL 62794-9506 

STANDARD CONDITIONS 

FOR 

LIFETIME OPERATING PERMITS 

The Illinois Environmental Protection Act [415 I LCS 5/39 (formerly Illinois Revised Statutes, Chapter 111-112, 

Section 1039)] grants the Illinois Environmental Protection Agency authority to impose conditions on permits 

which it issues. 

1. The issuance of this Permit does not release the Permittee from compliance with state and federal 

regulations which are part of the Illinois State Implementation Plan, as well as with other applicable 

statutes and regulations of the United States or the State of Illinois, or with applicable local laws, 

ordinances and regulations. 

2. The Illinois EPA has issued this Permit based upon the information submitted by the Permittee in the 

permit application. Any misinformation, false statement or misrepresentation in the application shall be 

grounds for the revocation under 35 III. Adm. Code 201.166. 

3. a. The Permittee shall not authorize, cause, direct or allow any modification as defined in 35 III. Adm. 

Code 201.102, of equipment, operations or practices which are reflected in the permit application as 

submitted, until the appropriate permit is obtained from the Illinois EPA. 

b. The Permittee shall obtain a new or revised permit under Section 39.5 of the Act, if the source no 

longer meets the applicability criteria of 35 III. Adm. Code 201.169 because of changes in emissions 

units or control equipment. . 

c. The Permittee shall obtain a revised permit prior to any of the following changes at the source: 

i. An increase in emissions above the amount the emission unit or the source is permitted to emit; or 

ii. A modification; or 

iii. A change in operations that will result in the source's noncompliance with a condition in the existing 

permit; or 

iv. A change in ownership, company name, or address, so that the application or existing permit is no 

longer accurate. 

4. a. This Permit only covers emission units and control equipment while physically present at the indicated 

source location. Unless the Permit specifically provides for equipment relocation, this Permit is void for 

an item of equipment on the day it is removed from the permitted location, or if all equipment is 

removed. 

b. The Permittee shall notify the Illinois EPA in writing to withdraw the Permit if all operations at the source 

have been permanently discontinued. 

Printed on Recycled Paper Page 1 of2 
CALCULATION SHEET 

Facility Gravure Process Company I.D.031600GBT 

Anal. Eng. V JB Date 02-11-2002 PN 97040023 

Rev. Eng. Date Date Rec 12-17-2001 

I. The application for the lifetime operating permit. 

2. The traveler sheet has no marks. 

3. This is existing hard chrome electroplating facility. The operations are subject to NESHAP, 

Subpart N. Since cumulative rectifiers PTE is less than 60 million amp-hrs/yr they are area 

source. Emission standard is 0.03 mg/dscm for existing tanks. The company performed the 

compliance stack test in June of 1997 which demonstrated compliance with NESHAP standards. 

4. It is recommended to grant a lifetime operating permit with NESHAP conditions. 
ST,\TEOF ILLINOIS 

ENVIRONI'> IENT,\L I'ROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL 

1'. O. BOX 19506 

SPRINGFIELD. ILLINOIS 6279·V)506 

,\I"'I.ICATION FOR RENEWAL OF AN OPERATlr-.:G PERM IT 

TOOI)TA[N A Ll FETlr.IE PERMIT 

!.D. NO. 

PERMIT NO. 

OPERATION OF 

Th .. "'<'><j ".-huoI<N W'",,"'" on.! , ... 

._ <1>><10>« ,~ .... our"",,,,,, ..odtt ' 1) lin ,.·lq r .. hoK,odo>",~,"""'.''''' 

>wi • .,. .... bnos .." ... J .d P<">I"" ..odtt '" IlQ; ~ .... ~ 11" _""""...,..10_111>. (""" 

, ....... ""~III> .. ,.r"""",,,,,, nu. r", ... lwbcol 

:rrv<>' c.l bl' II1c fOOTll _<m<JI' ' .... .. 

FOR ,\GENCV USE ONLY 

Jlll{,OOGfJT 

'170'100;.3 

/}. '17'0 I iH~a~r~d,,-~C h",-ro""m~e.....:~I~ t~r o~p~l~a~t,-,-; n~9L _______ (A) DATE 

(SM.I E AS 9<: ON f',\ GE 2) 

I,. NAME OF OWNER. 2~ . NAME OF OI'ERATOR' 

Gravure Pr ocess Company Gr av ure Process Company 

Ib STREET ADDRESS OF OWNER; 2n. STREET Al)DRESS OF p'~f'lk'\?R: 

'179 H. Be l mont Avenue I .. . Belrr.ont Avenue 

I,. CITY OF OWNER: ::!c. CITY OF OPERATOR: 

Ch i cago Chicago 

It!. STATE OF OWNER: I" ZIP CODE: 2d. STATE OF OPERATOR: 1

2e

tIl i noi s 606, 1-,617 t Il i noi 5 . ~~'EC401D_\617 

),. NAME OF CORPO}t.\TE DIVISION OR PLANT: Jb. ST~EET I\DDRESS OF EMISS[ON SOURCE: 

Gr.v, 179 W. Be l mont Avenue 

),. CITY OF EMISSION SOURCE: Jd. LOCA~O WITHIN CITY Je. TOWNSHIP. I Jr. COUNTY: I Jg. ZII' COI)E: 

Chicago L1t-IITS. ~ YES D NO Jeffer son Cook 506,1-,617 

4. ALb CO~~SI'ONDENCE TO: (TITLE ANDlOR NAME OR INDlV [DUAL) ,. YOUR DESIGNATION FOR TillS API'liCATION: ,., 

aV I Parsil l - Vi ce Pre sident SCS H ,000 

f>. ADDRESS FOR CORRES I'ONO~NCE: (CIIECK ONLY ONq 7. WHO IS nil! I'ERMIT AI'I'LICANT'! 

,. 

DOWNER ~ OI'ERATOR o EMISSION SOURCE D OWNER [lJ OI'~RA TOR 

THE UNDERSIGNED HEREBY MAKES APPLICATION FOR ,\ l'ERM IT AND CERTIFIES TI1ATTII E STATEMENTS <;Q~TAINED HEREIN ARE 

TRUE AND CORRECT. AND FURTHER CERTI FIES THAT ALL PREVIOUSLY SUBMITTED NFOR \Ti9~ "Uif~~ 1:'0 IN nilS API'L[CATION 

REM,'INS TRUE, CORRECT ,\ND CURRENT. I1Y AFF IXING HIS SIGN,\ TURE IIERETO II ~ FUR.:fljllli . : ';t!'!Jt!ES Ttl, T HE IS AUTIIORIZEDTO 

EXEClfrl! TillS AI'I' U C,HIQN. 'rt -.:;;. . 

AUT~=N~U::: (C '\ 7 1~G\ 

UY -.ll~ A-t.-k<li I~ti/o, DY \l . -"""\,"\l'-~=_ SIGN,\TURE ,HI: SIGNATURE U .... "CoC- ~ \ :J .&. - DAn :: 

pavid pars jll ?A ~ f!>..Io 

TYPED Olt PR INTED NAME OF SIGNER TYI'EDOft I'RINTI;Il N'i\r.'I~"~O~'.~S~Il~N~'~.K'---------- Vi ce Pr es ident 

TI ru: OF SIGN I!R TITLE OF SIGNER 

{AI Ti llS FORM IS TO I'ROVIDE TIlE "GENCY WITII GENERALINFORM,\TION ABOUT TilE ~QUII'MENT TO UEOPERATED. 

(11 ) I'ROVIDE A DESIGNATION IN ITEM 7 ,\BOVE WBlCIi YOU WOUI.D LIKE Till:: AGENCY TO USE FOR IDI!NTlFIC,\TION OF YOUR EQUIPMENT 

VOUR IJESIGN,\TION WILL HE REFERENCED IN CORRESPONDENCE FROM Ti llS AGENCY RELATIVE TOTIIIS APPLICATION. YOUR 

DESIGNATION MUST NOT EXCEED TEN (IO)CIIARACTERS. 

(el THIS A!'PLICATION MUS1· UH SIGNED IN ACCORDANCE WIl'li JS [LL. ADM. CODE 201 .ISJ OR 201 .15<) WI IICII STATES: "ALL AI'f'lIC,\TIONS 

AND SUPPLEI>IENTS TlJERCTO SHALL OE SIGNED OY TI lE OWNER ANDOPEIV\TOR 0 1' TilE EMISSION SOUR<:E OR ,\11t POLLUTION 

CONTROL EQU1f>M ENT,OR THEIR AUTHORIZED AG!;NT. AND SIIAI.L IlE ,\CCOMI'ANIED BV EVIDENCE OF AUTIIORITY TO SIGN TilE 

""I'L1C A TION: ' 

IF TIlE OWNER OR Of'ERATOR IS A CORPOfMTION, SUCII CORI'OI(ATION MUST 11,\ VE ON F[LE wlTI! Ti lE AGENCY A CERTIFlEO COf'Y OF ,\ RESOLUTION OF Til E CORI'OI{ATION 'S BOARD OF Q!RECTOltS AUTHORIZING Til E PERSONS SIGN ING TillS APPLICATION TO CAUSE 01( 

,\LLOW TI!E CONSTRUCTION OR OPERATION OF TilE EQUII'r.IENT TO BE COVERED BY TilE l'EHMIT. 

( 0 ) ALL CURRENT OI'ERATING PERMITS WILL BE INCORI'ORATED INTO TilE EXPIRING PERMIT UNI.ESS ,\NOTHER OI'ERATING I'ERMIT 

NUMBER IS Sf'ECII'I Ei) IN ITE M 9(a). 

II. 5J:-{lZ42 Prinled on Rcc~clcd P~pcr PAGE I OF! 

,\1'(" 2US (Rc' . 2JOO) 
.. AITACHMENTB 

LIuJ~'h IJM U 

RECEIVE':; 

FEB 2'5 ~~" 

NOTIFICATION OF COMPLIANCE STATUsaowonm,",,' p,,,~, .. · .. ~ •. ,,-, Buroau 01 Air . 

Stale 01 INIno)! 

Applicable Rule: 40 CFR Part'63, Subpart N-National Emission Standards for Chromium 

Emissions from Hard and Decorative Chromium Electroplating and 

Chromium Anodizing Tanks 

1. Print or type the following for each plant in which chromium electroplating and/or 

chromium anodizing operations are performed. 

2. 

Tank 

10# 

10 1 

' U L 

Qwner/Operator ___ D_a_v_i_d_Pa_r_s_i_I_I _________ Title V j ce Pres i den t 

4179 W. Belmont Avenue Street Address _ _______________________ _ 

City Ch i caga State _..:.I.:.L ____ ,Zip Code 6064 1- 4617 

Facility Name Gravure Process Company Phone #(773) 777 - 5505 

Facility Contact & Title __ D:..a:..v:...i"d:...:...P.:a:..r;.s:..i :..I :.. 1 _---'V"i.:c.:e--'-P:..re:..s:..i:..:d:.:e:..n:.:t'-______ _ 

Facility Address ___ __ 4_1..:7.:9_W_,_B_e_1 ""_ n_t_ A_v_e_n_ue:...:... __________ _ 

City ___ C_h_i c_a..:g_o ______ State _ 1_L _____ .Zip Code 6064 1-46 17 

Complete the following table. If additional lines are needed, make copies of this page. 

Applicable Type of Control Compliance Test Type and 

Type of emission control system determination method quantity of 

Tank limit technique 10 # method' followed HAP emitted2 

Hard Chrome 0.015mq/ Compos i te "PI erformance EPA/ I EPA Cr O.O)ma/ 

Plating dscm Mesh Pa d 5 s . Test ethod 30 A dscm 

Ha rd Ch rome 0,015mg/ Compos i te GPI Performance EPA/ IEPA Cr O.O)mg/ 

Plating dscm Mesh Pad 5 s . Tes t ethod 30 A dscm 

If a performance test was conducted, submit the test report contammg the elements reqUired by 

40 CFR 63.344(a). 

21f the compliance procedures of 40 CFR 63.344(e) are being followed, attach the calculations to 

support the emission limit expressed in mg/hr. 

Tank Type of Tank 

10# 

emission 

limit 

control 

technique 

system 

10 # 

Page 1 of 3 

determination 

method' 

; 

method 

followed 

measurement 3068 

quantity of 

HAP 

0 
I 

/ 2.\ 

//' 

;/ 

NOTIFICATION OF COMPLIANCE STATUS (continued) 

3. Complete the ~"~Wing table for each control technique used. If additional lines are 

needed, mak~ copies of this page. 

Control Tank I • Range of site-specific operating parameter values 

system 10#(s) ~uredrop Velocity pressure Surface tension Foam blanket 

10# thickness 

GPl 101 & ( 2 - l_An.w.c. N/A N/A N/A 

102'" --:t-Yin. 

11f the applicable monitoring and reporting requirements to demonstrate continuous compliance 

differ from those in 40 CFR Part 63, Subpart N, attach a description. Parameter value ranges 

are established through initial performance testing and are those that correspond to emissions 

at or below the level of the standard{s). 

CONTROL TECHNIQUE EXAMPLE: 

Control Tank Range of site-specific operating parameter values 1 

system 10 #(s) Pressure drop Velocity pressure Surface tension Foam blanket 

10# thickness 

10 1 7 in. w.c. ± 1 in. N/A N/A N/A 

N/A 2 N/A N/A S 45 dynes/cm N/A 

N/A 3 N/A N/A N/A ~1 inch 

. 4. Complete the following if hard chromium electroplating tanks are operated (check the 

box{es) that apply): 

[ ] The maximum cumulative potential rectifier capacity of the hard chromium electroplating 

tanks is greater than or equal to 60 million amp-hrs/year. This was determined by taking 

the sum of the total installed rectifier capacity (amperes) multiplied by 8.400 hours/year 

and by 0.7 for each tank. 

[xl The maximum cumulative potential rectifier capacity of the hard chromium electroplating 

tanks is less than 60 million amp-hrs/year. This was determined by taking the sum of the 

total installed rectifier capacity (amperes) multiplied by 8,400 hours/year and by 0.7 for 

each tank. 

[ ] Records show that the facility's previous annual actual rectifier capacity of the hard 

chromium electroplating tanks was less than 60 million amp-hrs/year. If so, submit the 

records that support this rectifier capacity for any 1,2 month period preceding the 

compliance dates, or submit a description of how operations will change to meet this 

rectifier capacity limit. For new sources, the capacity can be that projected for the first 

12-month period of tank operation. 

[ ] The facility has accepted or will accept a Federally-enforceable limit of 60 million amphrs/year on the maximum cumulative potential rectifier capacity of the hard chromium 

electroplating tanks. 

Page 2 ot3 
, • 

NOTIFICATION OF COMPLIANCE STATUS (continued) 

5. Check one of the following boxes that describes the fac,ility's compliance status: 

[>I The facility is in compliance with the provisions of 40 CFR Part 63, Subpart N. 

[ ] The facility is not in compliance with the provisions of 40 CFR Part 63, Subpart N. 

6. Print or Type the name and title of the Responsible Official for the plant (facility): 

Dav i d Pa rs ill Vice President 

(NAME) (TITLE) 

A Responsible Official can be: 

• The president. vice-president, secretary. or treasurer of the company that owns the plant; 

• The owner of the plant; . 

• The plant manager. engineer or supervisor; 

• A governmental official if the plant is owned by the Federal, State, City, or County 

government; or 

• A ranking military officer if the plant is located on a military base. 

I Certify That An Operation And Maintenance Plan Has Been Completed And The Plan And 

Other WorJs.(ractice Standards of ~R 63.342(f) Are Being Followed. 

~.~ ? ~~« 2/22/99 

(Signature of Responsible Official) (Date) 

I Certify That The Information Contained In This Report Is Accurate And True To The Best Of 

My Knowledge. 

~~ 2 ~~ 2/22/99 

(Signature of Responsible Official) (Date) 

Page 3 of3 
• TESTING - CONSULTING 

Iuly 2. 1997 

I

, . 

• • 11 

Daniel J. BeD 

Engineering Servlca. 

3158 South Kolin Avonue 

Chicago IL 60623-4889 

Phone;~2~24D8 

FAX: n3-254-6661 

STATE OF ILLINOIS 

',-.''':''EhTAL PROTECTION AGEt\ 

Illinois Environmental Protection Agency 

Division of Air Pollution Control 

Eisenhower Tower 

l &.: eEl V E ff': .t. l'i.:." 

,JUL 14 1997 

BUREAU OF AIR 

1701 First Avenue 

Maywood IL 60153 

;IV OF AIR POLLUTION cr"Tnn. 

Dear Sir or Madam: FIELD OPERATIONS SECTl\,:: 

Please find enclosed a chromium emission stack test report prepared for our client: 

Gravure Process 

4179 West Belmont Avenue 

Chicago IL 60641 

lD. No.: 031600GBT 

The stack test was performed Iune 11. 1997. If there should be any questions. please do not 

hesitate to call. 

db:DB 

CN06083b 

Respectfully Submitted. 

~/¥ SCIENTIFIC CONTROL LABORATORIES. INC. 
• 

TESTIN G - CON SU L. TIN G 

Report To: Gravure Process 

4179 W. Belmont. 

Chicago IL 60641 

ATrN: Mr. Dave Parsill 

Project Type: Stack Test Analysis for Chromium Emissions 

IDENTIFICATION OF MATERIAL: 

DuIeIJ. BeD 

EnliaeerIDc Sen'lca 

3158 S. Kob A "Co 

CaJaco IL 60623 41189 

Plaoae: T73-2S4-2~ 

FAX: 'T7l-2SU661 

Report Date: 06130/97 

Project Number: 06-083 

Project Inception:06/11/97 

Four (4) sample bottles, from 306A air testing, identified below: 

PROCEDURE: 

Gravure Process manufactures printing rolls. Part of this process involves electroplating of 

hard chromium. The facility has two hard chromium electroplating tanks, a large tank of 600 

gallons identified as L and a smaller tank of 350 gallons identified as M. It is rare that both 

of these tanks are operated at the same time. However, in order to demonstrate compliance 

under maximum operating conditions, both tanks were electroplating throughout testing. The 

biggest rolls available at the job shop were chromium plated in these two timks. Tank M 

contained a roll with a surface area of approximately 18,600 square inches. This roll was 

being electroplated throughout the entire day of testing at 900 amps. The rectifier for this 

tank has a maximum capacity of 2500 amps. Tank L contained several rolls throughout the 

testing, with surface areas ranging from 39,340 in.2 and 49,860 in.2

• The rectifier to this tank 

was operated at 1700-2000 amps. The rectifier for this tank has a maximum capacity of 3000 

amps. This workload represents the maximum operating conditions and therefore the 

. emission results should be representative of maximum conditions. An attachment shows the 

specific tank and rectifier operating parameters that were recorded during the performance 

test. The test was performed on June 11, 1997 by Mr. Daniel J. Bell, Mr. David Caskey, and 

Ms. Joetie HilI of Scientific Control Laboratories. An IEPA official was not present. 

All analyses were performed in accordance with the EP A1IEP A approved test procedures as 

specified in 40 CFR, part 63, Method 306A. 

Scientific Control Labs, Inc., is a certified laboratory for analysis of potable water (lEP A 

Cert. #100183), and a certified laboratory for wastewater analysis (State of Washington Cert. 

#CI65, State of Wisconsin DNR #998091930). This means we have a quality control 

program in effect and that this quality control program is monitored and reviewed annually by 

the certifying agencies. 

Note: It is our policy to keep copiea o( RpOrts (or Iix moDthL The da1a i. kept OD file (or up to thrn yean. Sample. (d' Ipplicable) are 

kept (or tlmc _IlL Sample. that are Uzardou. will be nturaed to the clieDL Ir this policy pote •• difficulty. plcuc CODtact UI to make 

other am.DaemeDlL Ir rcprac:luccd. our RpOrt. mUll be rcprac:luced completely. ADY waauthorized alteratioD of this report iDYalidI1et the 

CODteD1. 
Page Two 

RESULTS: 

The samples were analyzed by graphite furnace atomic absorption for detection of total 

chromium. 

SAMPLE t.D. TEST CONC.1 

TEST TRIAL # 1 0.019 mg/L 

611 1/97 

TEST TRIAL #2 0.032 mg/L 

6111197 

TEST TRIAL #) O.oJ8 mg/L 

6/11197 

. BLANK 0.00) mg/L 

AnalyzodbySCL 

'As calcul:ued by SCL (see attached) 

) As calculated by Set (see anacbed) 

ACTUAL EMTSSION LIMW 

[JItHSSTON 1 

0.0029 mg/dscm 0.0) mg/dscm 

0.0054 mg/dscm 0.03 m&!dscm 

0.0065 mgldscm 0.03 mgldscm 

NA NA 

The sampling ports were already installed in the stack. These sampling test pcrts were located 

in a duct after the blower with diameter of 16 inches. The length of this straight duct section 

is 66 inches. The ports are located 54 inches (3.4 due: diameters) downstream from a minor flow 

disturbance (a change from a rectangular to a circular duct immediately following the blower) 

and 12 inches (0.75 duct diameters) from the top of this duct. This sampling location does meet 

the minimum criteria of 2.0/0.5 duct diameters for an acceptable sampling point as specified in 

section 2.1 of US EPA Method 1 (40CFR Pan 60, Appendix A). See the attached diagram for 

a description of the sampling location and the specific sampling points. 

The presence of cyclonic flow was checked at each sampling location and the average angle of 

misalignment was found to be 9.r. Since the average angle of misalignment is less than 20 

degrees, the amount of cyclonic flow is acceptable. The pressure drop across the pollution 

control devive was 2.1 in. of water column pressure throughout the day of testing. 

Leak tests were conducted before and after each test run and found to be less than 0.2 Umin. 

The vacuum pressure of the sampling pump was 22" of mercury. 

Nole: II is our polit}' I/) keep eopiu o( ttporU (or six mooths. The dall is kept 00 file for up to th~e yean. ~Iu (if applicablc) are 

kepi (or thtte weeks. Samplu thlt U'C hl.Z.lrdous will bc ~tumcd \0 thc clieoL I(this policy POKI I dimtulty. plcue coollet UIII:! makc 

other Irnn8emcnt.s. If ttproduced. our "'port. mu~ be ~roduccd completely. Any unauthorized IhrrlLioo of this n:port il1vt.1id&1n the 

coo\cnL 
~ C=k.CRATCRIC •• INC. 

Page Three 

SUPPLEMENTAL CALCULATIONS FOR GRAVURE PROCESS 

Equation (taken from Method 306A, FR 1125/95, Pg. 4992): 

Where: 

Ccr = <Mal (T m + 460) 

(499.8)(Y J(V J(Pbar) 

Cer =Conccntration in stack gas in mgldscm 

Mer=Amount of Cr in sample from stack sampling in micrograms 

Till =Dry gas meter temperature, Of 

Y III =Dry gas meter correction factor 

VIII =Dry gas meter volume in ftl 

Pbar =Barometric pressure in inches of Hg 

Gravure Process Results Trial ##1: 

(360 ml in test trial #1 sample) 0.019-0.003 mgIL = 0.016 mgIL 

Mer = (0.016 mgIL)x(0.360 L) = 0.0058 mg x 1000 micrograms/mg = S.76 micrograms 

Till = 9S.6 Of 

YIII =1.009 (see calculation below) v 

VIII =(1.985 m')(3S.3 ftl/m') ~ 70.07 ft' 

P

bar 

= 30.72 -_. -

Ccr = (S.76) (9S.6 + 460) = 0.0029 mg/dscm ../ 

(499.8)(1.009)(70.07)(30.72) 

Gravure Process Trial #2: 

(370 ml in test trial #2 sample) 0.032-0.003 mgIL = 0.029 mgIL 

Mer = (0.029 mgIL)x(0.370 L) = 0.0107 mg x 1000 micrograms/mg = 10.73 micrograms 

Till = 84.9 OF 

YIII =1.009 (see calculation below) 

VIII =(1.992 m3)(3S.3 ftl/m3

) =00.32 ftl.. .", 

Pilar = 30.72 --

Note: It is our poliq' to keep copiel of reports for lix mOllths. The data is kept OD file for up 10 three yean. Sample. car IPplicable) are 

kept for three _oks. Samples that are hllZaldous will be returJIed 10 the cliellL If this poliq' pose. a difficulty. pleuc: contact UI to tub 

other anusemOllts. If reproduced. our report. must be reproduced completely. ADy unauthorized altenlioll of this report invalidate. the 

coDtenL 
Page Four 

Ccr = (10,73) (84,9 + 460) = 0.0054 mg/dscm v 

(499.8)( 1.009)(70.32)(30.42) 

Gravure Process Results Trial ##3: 

(368 ml in test trial #3 sample) 0.038-0.003 mgIL = 0.035 mgIL 

Mer = (0.035 mgIL)x(0.368 L) = 0.0129 mg x 1000 micrograms/mg ~ 12.88 micrograms 

Till = 71.2 OF 

YIII =1.009 (see calculation below).--_, 

VIII =(1.917 m3)(35.3 ft'/m3

) =',67.67 ft') '"'" 

P

bar 

=30.65 . - .. 

Cer = 02,88) (71,2 + 460) = 0.0065 mgldscm v 

(499.8)(1.009)(67.67)(30.65) 

Quality Control Data: 

Sample: 

Duplicate: 

Spike: 

LFB: 

LRB: 

19.63 ppb 

20.44 ppb = relative percent difference = 4.13 % 

39.74 ppb = 101.0% spike recovery 

9.49 ppb = 94.9% recovery 

<1.0 ppb = < minimum detection limit 

Calculation for Post Test Gas Meter Calibration: 

The meter was run for 6 minutes with a critical orifice that allows 0.75 cfm. The meter 

recorded a volume of 4.7703 ftl. The average temperature was 85.5 and the barometric 

pressure was 30.42 in. of mercury. To correct to standard conditions: 

where: 

Vm(JId) = (KI)(VaJ ...e- + (6H113,6from EPA Method 5 

Till 

Note: It i. our policy 10 keep I:opici or reports ror lix moath .. The daIa i. kept 00 file Cor up 10 three yean. Samples OC applil:able) ani 

kept Cor three weeks. Samples that are hazardous wil1 be retumed 10 the ctieaL IC this policy pose •• difficulty. plcuc c:o~ UI 10 make 

other arrangements. It reproduced. our report, must be reproduced completely. Any unauthorized alteration ot this report iavalida1c. the 

COlltcllL 
Page Five 

K, = 17.64 

V fA = volume of gas recorded from post test in fe 

p .. = barometric pressure in inches of mercury 

~ = average pressure differential across the orifice in inches of water provided on orifice 

calibration sheet 

T fA = temperature in degrees R 

VIII(IId) = £17.64)(4.7703)[ 30.42 + £1 .8/13.6)] 

85.5 + 460 

VmJ.IId) = 4.7130 rt' 

To calculate the standard volume of air passed through the critical orifice: 

V~IId) = K' 

where: 

K' = factor from orifice calibration sheet provided with critical orifice by manufacturer 

p .. = barometric pressure in inches of mercury, from orifice calibration sheet provided with 

critical orifice by manufacturer 

e = time in minutes, from orifice calibration sheet provided with critical orifice by 

manufacturer 

T unb = temperature in degrees R, from orifice calibration sheet provided with critical orifice 

by manufacturer 

V~std) = 0.5933 (29.72)(6) 

1"541 

V~Sld) = 4.5486 ftl 

NOIe: It is our policy 10 keep copies of repons for six mODths. The data is kept OD file for up to thm years. Samples (if applicable) are 

kept for three weeks. Samples that are hazardous will be retumed 10 the clicat. If this policy poses. diffieulcy. please coDlaCl us to mate 

other ImDBcmeats. If reproduced. our report, must be reproduced completely. ADY uDauthorized alteratioD of this report invalidates tho 

cODteat. 
. ~~~c~J:, 

~(c-CCNTRCJ)~DRATD"IE •• INg. 

the Y value for the post test is then: 

Page Six 

YaI(lftcr tal) = _ 4.5486 

4.7130 

Y _(afta' lat) = 0.9651 

~-

0.965 

= 1.009 

-As provided on the meter calibration sheet provided with the meter by the manufacturer 

Since the Y value is between 0.95 and 1.05, the gas meter is acceptable. 

CONCLUSION: 

This report was prepared to demonstrate compliance with the National Emissions Standard for 

Hazardous Air Pollutants (NESHAP). The results of this performance test indicate that 

Gravure Process meets the emission limit of 0.03 mgldscm. Ongoing compliance will be 

demonstrated by recording the pressure drop across the composite mesh pad system. Gravure 

Process will be considered to be in compliance as long as the pressure drop remains within 

=1.0 inch of water pressure of the value recorded during the performance testing (i.e., 2.1 in.). 

These measurements will be recorded daily. 

Nole: It is our policy 10 keep copies of repons for six moDths. The data is kept OD file for up 10 dim: yeUl. Samples (ar IpJlIiClblc) lit 

kept for dlreo weeki. Samples dill arc Iaazardous wiD be rctunled 10 abe ctieat. Ir Ibis poUcy polCl • difficulty, plcuc coalll:l ualo IDIkc 

odler amDgemcDts. If RProduccd. our report, mull be RProduced completely. ADy UIWldlorized IltcratiOD of dIiI report iDvaIidItct die 

CODleDL 
~/ . 

~ ~~iuJ;.l·- CaNTRa~~.aRATC:U"E •• 'NC. 

Page Seven 

I certify that the above results are. to the best of my knowledge. true and accurate. 

Daniel 1. Bell 

CERTIFICATION: 

The above statements and report were subscribed and sworn to before ltat" 

this 

DB:db 

CN05519a 

Nolc: It is our policy 10 keep copies of RpoIU for six months. The dala is kept on file for up 10 thEft years. Samples (if If'pliClble) an: 

kept ror thEft weeks. Sampleslhat an: hazardous will be returned to the clienl If this policy posos a difficulty, please COlltact us 10 make 

other amIIsements. Ir reproduced. our Rport, must be reproduced completely. Any unauthorized allcmion or this IqIOrt iDvalidaie. the 

conlcDl 
Federal Kegister I VoL ao. No. 16 I Wednesday. January 25. 1995 I Rules and Reguiations 4989 

6. r c ".\.1 f l ~ I "'i 

PIau . f/,:J (e l::, I t ... --: 

Dace /' , II 'rime ' l' 

e . ~</~ Jo, 7 'J- .. Locati"!! 

OperatOr(' >- C; ,. • r , BczimWt, luck temperaAare. eF ' - E=diJI, SlICk ~re, eF " ';' 

Aven,e SlId: &empersrure. e! ~ "0 " 

. - " Ssbematie or peip" ' '. Circle ems; 

Befpre By; 1 Be'o~ llun: 

. Tftvcrse Cyel_ . I Decimal' 

Poilu flow 4p In JKExSmin Put oC 

Number ,Allele , ( .fE'j!iT' • .,. Minute 

(Dcgrca) • Numer:'cal x~. 

Minutes Sccooes 

' . 

l 

I' 

I 

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I I 1.-..-

I 

C i \ i 1-- , ! i 

; 

. 

IIWf\Q CODI 11M IDC 
i 

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Federal blpster I Vol. 60. !'Io. 16 I Wednesday. January 25. 1995 I Rules and Reguiations 

/ . ~ ( L.J,' ,, __ /,... PJau ... ' ......,J .... (,....<.~. ___ '_ .......;: ..:.-__ _ 

"'" ? I" Ti _~'e __ -~----. =~e ________ __ .~f'tc.t: _________ _ 

OpentOf(I)- ~ .. __________ _ 

BetimWl& ,c&ct CCmpetUun=. -,,---__ EDdiA& SlICk ~n=. ep:, ____ _ 

AvCftIC sw:i: ~Nre. -r. ____ _ 

Circle em; 

. Before BUll 1 

. Tnvenc 

Point 

Number 

-... I , I 

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... 

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Berore BuD ,. After Sun No. 

./'l!:p xS min 

. (.p;;jj • .", 

. • Nwr:~r;'cal 

JUllU~f1S 

Whole 

MiDulCa+ 

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Tum: 

4989 

.... J 
Federal ~'ter I Val. 60. No. 16 I Wednesday. January 2S~ 1995 I Rules and R~iatiQns 4989 

~m~t ________________ ~ ______ _ 

Da.~t.__________ 1m. 

~~~------------------------ OpcrstOr(')- ______ ~ ____ _ 

Bc,Umm& lu.ck IazlpaWre. -,, ____ _ 

&dUlC s&ack \cmpalalre, -,, ________ _ 

AVer&se I1Kk &empcfttu~ -r. _______ _ 

(c~'j ~ 

I, 

(., >'--: .. " ... . " Sshematic of PoUlts . 

- Velocity T:averse and ~oine 

Calc~lacion Sheee. 

_WIG CODE ... 0 to c 

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• ,< • • ; ..... 

CROSS SECTIONAL VIE', or SAMPUNC POINTS 

GRAVURE PROCESS 

4179 w. BE~ONT AVENUE 

CHICAGO IL 60641 

1.0. NO: 031600GBT 
Si ;r""1 ..,-.. ,.,,,;. ~1 ... tI ...,-. '" ~ 

(!,,<,,'2.. /!IIilP,> II- • .oJ ,g..,." 

IJO ,Ji. 3'1~ 20 t . qoo M ,,:. S ..,: .00 , 

cy~'tJ ~e~ l.~O J.... "3\) lD~O 

V~l~ ~ \ t l 1- j040 IILtQ 

Bl~ 1 \ I ~ L Il~ ,~a 

l/<,llclQ 1\ I ) L 10tl t).,\:)o 

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Vella&.\) 33xLlG 1700 1- 59.0 .J..{~o 

--j-'_. -.. -_ .. _.__ ... e·· ·1 --... --l-- _ 

e 
I 

IMPANY GIIA'IVt,C Y~c.~ r 

MPUNG ADDRESS 

4-( 1-, W 

• 

3158 S. KOLIN I\VENUF. 

CIIiCAGO,IL 60623-4889 

.( EL (312) 254-2~06 

FAX (312) 254-6661 

CHAIN OF CUSTODY RECORD 

ctflu C:"'~ 'SJlo~ s,...~-;:;--r~, .-~---

'I.E.: ,SfGfJAf9.f'il1 [j)J .. .; 17} -.-~ ,:' . LfI;t{.;Ui_ /{J f/L.(/ lonn 

/ .: .. --- talnp.ts 

"_ stallon DATE TIME S ~ pH station location r~ 0 - Ii G 

,., I'litsilc 

G GIitS!; 

M Merit' 

CONTAINER 

(t) 2 oz. (6( 1/2 Gal. 

(2) 4 o~. (7) GaDon 

(3) 112 ,."" (8) voe Vlitl!l 

(ot) ,.",. (9) Vials 

(5) Ouall (10) Olher 

PRESERVATIVE 

1\ - None 

D -IIN03 

C -11280" 

O· NaOIl 

E -I\scolblc 

F -Na2820J 

G - Olh., 

--~--~--~--~~~~~~ __________ ~ ____ ~ __ 1 __ ~~~~~__ -.~--------~----------------------~ 

1l111Irfi;~J ';7t'J f/J- .OC,::,81gno1.IO' ... , ........ " .......... , ida...,....lIrS.;.he.:;.d~bY.-. (":"SIgr.IL.IIIIKut"':.:::";j)~-l~Val"../:"."':''':'TIn..~~· ·'''~lvedf'.a t~-.jU'l;;' --.-- _·---.-iat-.1-T-In-18-,r---re-n1pCf....l-at-'D·.--or-s-en-.,-m-l.---,r-SI-IIPf11-no-tl-n.-~ ----------• 

. V ~6! ur .. ;" ~ ,. r,l _. _____ ._--L. __ .__ .. _ ... __ ~_. _._. __ . .J..-ot--.L-__________________________________ l 

!m3lks: 

Oat_ , Tlrne Reelewd by. (Signalure) 
.\PR- 8-Si TUE 3:J7 PM :: A AI R PERMIT FAX RO. 2175245023 _ :2 P. ! 1 

• 

1. 

U'..J I (000 c;. 6 T 

. ILLJNOIS ENVIRONMENTAL PROTECTlON AGENCY G I'A " I..l,.. e,., PI' 0 CQS$ Q,.f). 

DMSlONOP AIR.POU.tmONCONnOL-PERMlTSECtlON 0perAIloN Repo,..T 

P.O. BOX l'~ 

SPIlNcmEIJ), JI.l.1NOIS 62'7N-9506 

/'IATI0NALEMI$SlOll ST~ FO~ C1IAOMlDM BMlSSIDN8 

noM /£UIDANDDECO&cl7J'li' CllROMlUM EUCDOPI.4T1NGNiD aaOMlUMANODlZING TAI'ID -j (4,cn'.aTdJ,SVR~ N) 

lNITLtL NOTlFlCA'l'10N REPORT* 

~am. __ ~G~ra~v~u~r~e~PruQ~C~e~5A5~C~9~m~paa~ny~ _________________ M~A~Y_O~6~1~9~9~7 __ 

C*"IJMIt Hac __ G_ra_v_u_r_e_Pr_Q;..c_e..;;,s~s _c;..Q;.;."';,:;;.p..;;,an_y.:...... ______ ~..;" aJ.c.,..{';;rO;l,$~·:.JDJ.AQ-C'.c!...,i..:, -~s~p::!F::l.r...u,D 

~~ ____ 4.l7_9 __ W_._B~e~1~mo~n~t~A~v~e~n~ue~ _____________________ ___ 

CIIy: _____ C_h_i_ca ... 9:..o,O_ Coumy: _..;;.CQ;;;.;;Q;.;.,;k~ ___ SIIaI: ...;1..;;;;l ___ Zip; 60641-4685 

"... oIec..ctPtnaa: __ D~ail.lY'-lj~d~Pail.lrl.ii$ .... i .... l1.1 ______ 1'bI8: vi s;e-pres i dent 

Phaao: (773 ) 777-5505 

PhJSicaI Loc:.dcm ofTIIIks: 

SlrMAddr-..: 4179 W. Belmont Avenue 

.. aay: __ Ch_i_ca---,,-gQ~ ___ Caunty: ...;C..;;;.oQ;;.;.k~ ____ &aII: ...;1..;;;;l ___ Zip: 60641-4685 

c tIl1a flcUIly does aot perform cbroaaiua eleftopladDl_ ............ ,., 

this BcUily pcrfanDI cbroIDfumelecnp1lllD& u4101 dIroalhma -od'*I 

Ityau clMaed box 1..10 to QaadGa , ( pap II ), sip ad n=an Corm tID ....... pwa _die_ oftbll pip. 

11)'011 checked box B. illD)' otlbo cbtoIDium oloc:nplldDa alor chramlum .."urial ...... .a far 

~b aclllbonlocy opm&iona1 

DYES 

llya. DOlO'" chramiwa oIecaapIidas arc:lmlliual wwHrinC.a UIId_ fbr rill n ... lIboiltolyopw .... 

....... iaza duI prv¥isiaaI or 40 en 63, ...., N. If till cInmiwD eIocaaplAtiDl ar ..... lDOdizial tIaU _ ytJC ftIdUty .. cxempc. .., CD Quadoa 1 (pili 6 ).Iip _nan ftnl tID tilt 1ddrnIp. • __ oIdU1 

..... Odtca WMt ouatiaUl willa Qd .. Ii. 3 • 

• "--.«IcnfJ.J.f'r~J(IJ.."" , .tlC".. _air. & ' r .. _ .... ~,. ...... *'Jt-J!tr .. __ ..... _..., ...... _~U.I"J. 

",(1991).sMAltD'YIIW' DllIOCIMM ... .,....... In • ...,. ......... ...,.. ...... 

J'I ,,"' .... A& 'I1II181i1n ........... Idar , .................. Min 0101.11 ...................... .tb_ • 

• ntllona h. a.a ~ ... FGftII C-. 

PAGlICllf 

.. '" . 

. IL 532 2446 

APe 535 Jun-95 
APR- 8-87 TUE 3:18 PM ErA AIR PERMIT FAX NO. 21752~:02S P. 12 

T)'pII a(Tmk EmiAion Llmilacians' 

Smalr Lara' 

HfII'tI o ..... 1'JIIIbtI Taa 

AU existiaa amb' 0.03 mf'dIcal O.OU ':1'.-= N/A 

( 1.3 x 10' srldIcf) ( 6.6 x I &r/dIcf1 

AllaewWSki o.oJ5ral-- N/A o.OI'~ N/A 

( 6.6 x 10 gr/dIcf) (6.6 x 10 artdscf') 

~~p,."" r .. " U-K" a...a..AMf ... 

~01aq;dM;n . N/A 

All eUtina aad Dew taDb _______________ i~i~~!!~!l~ _______________ 

45 d)1Ialcm 

N/A 

( 3.1 x II)'" 1b;ft ) 

~ QI'MIIat".., nwtr Ulbrr. 7WNIatQI'MIIIuIr."" 

All aisdng ad n.rw tmlcs Only subject to . Imel , ., 

O""".AIIOIIzbtr Tab 

O.OI_dIem N/A __ . ____________ -i!-i~~.F!c!!'=!22! ___________ AU exiIdDa and Dew tanks 

4.s~ 

(l.1 x 10" lb;ft) 

.~ 163.342-

• mlltbc:m • nlilli .... per dry .....,. cubio IDCIW of ahaIt Iir; 

IfIfDd - paint pit day IIIDdard cubic flit or ..... air, 

dynaIcm • dyn .. pit ClllliatIClr; 

1b;ft • pouad-tbn:e per fooL 

N/A 

• Small. bird dIromlum elearopllUD, ftIafUIy IIIIIIII. e.atllzy dim Ita • mlXlnlUIII "'nmlilM,...... ra&r 

~ 1m tbqn 60 million ampero-bourl pet )'tIr. 

MaimIDft c:uamJIdve 1*IDdll ~ II 1M I1I1II oldie taClllIIa1l1cl r.:dfttr ~ ( ...... ) 

aaoctMecl wtdl1he hint dDanium wJwc:tIapladDl tIIIkI. dail rdit)' multiplied ~ 8.400 IIaan or 

apendiaD ~,.. ad 0.1 ( _las Ibo oIiDcIrodeI .. CIftCI1izIId 70 pawat or ... .". .... time). 

:s (D1X~XO.'7)<60z 10·~P'I''''. 32,3ltO,OOO Total 

• LuJc, bird c:bramlum elec:uopladaa !lIeiJit)' __ • fII:itily .. 1ta •• abulla cumuladw p • nW m:dftcr . 

C8p1Cit)'..., .. cr ewqI tq 60 mill_ ................... ~. 

~ (l:CtX 1.400 X 0.'7 ) Ot 60 z 10· ampcrDolMMa per yare 

• Exlllial 1DllftltIIlIc w1t.b IIdUII sanup aa ar btIant Deacmbcr l~ 1993. 

r New meus tIIlIc for 'Which coaaauctioD or I'IICOIIItrUCdo COIIIIIICIad att.r DIcInlbcr 16, 1993. 

PAGI! 1 Of6 

... 

.. 

z:. 

. . . 
•• CJJAOMIC ACID "UUS 

Total w..&ed . 

Tank 10. I TypcoClri. SIart.q> due' 

rc:c::tirKf capeii)' 

(ampcra) . ion of parts plataJ AppJk:ab1e tlDbdon liMil I Compliance dak' 

101 Hard_pi"" .. /011 //91 10.1XJO PUIUU 40'H'gdnw InJ", 

10 I li a rd chrome plat 1967 2500 Printing ro l ls 0 .015 mg/dscm 611 1/ 57 

ng 

102 " " lOOO " " " 

. 

. 

.. 

I Pwlutt 10"0 en. ,i.}.f7 (c) (1).. liotifKIIion of CoDJWakla Of lU:cutstNdioa f.ona l'DUSI.be submkted. r. pjitiolt to ... is bm fO(.1I ~rr",\.cd Lmb wid! u 

iaOiol_4oIe after I .... ",,. 15, 1991 

I COMrl.JAHCIj DAn: 

Fat ulstlltwtanb (i .... lIDb "l1li WC:W IbrtUp 011 or bcfOAl IVI""l ): 

I ............... pbIk>&_ ~ IIllI9'l 

Dccoraln-c drockm pbtiac tanks ~ 1125196 

Otamu.. anodima IInb ~ tn.5f91 

For IW',.,tuks ( iL. tanks b .. Kb cx:artuction or ru;:omInJdiolt commeaccd &ftcr IVI6o'Q] ): 

If initial )UrtIP occurnd bctwtal IlJlISNl IWId II2SI'9S '" Ill.1f9.<Ii 

If htiuu startlp ~ .net" 11116195 => upon stuItUp 
APR- 8-37 TUE 3:19 PM ~?A AIR PERMIT ?AX NO. 2175245023 

A. Complete the CoUowinl tabJe fl:Ir aD decarldvt chromium electropladB& tankI usinl • trivalent c:ta.maa bath. 

If aciditioaalllnes are ncaded. naMe copi. ofdUa pap. . 

Noc.: Jf 1M vMkftI GIvontiwn t.dI ffIIIa.JIIII iDoorpofiM ........... dill I11III IIlUbject 10 die _ NIDdanIa _ ....... far • 

~" cbrvnalum badllllina a aw.Io cl4111111&io&. .tllde II daa c-. ClDlftIll_ Qy.dan n ___ " . 

TaIc.ID. StIrtW dIIIIe I of .... plllad date3 

'." ~ ~ .. : .. .: . :.--:;:!:: ·0·.... : ... . " .. 101 . "UIJ0/91.. "~. : .. , . !Sz".: ... 

NIA NIA N/A N/A 

, , 

• 

I Pursuant 10 40 en 63.341 ( c ) ( 2 ). a N~ ofCanslruc:lian at ~GIion fonn anal be 

wbnUued In additiOfl to this form for a111«ected tIDb with 1ft iDitillltllWp daI after JIIIU8Y 2!f. 1"" 

: CoMPLlAJlCCl DAn: - For clstbtllIIlIcs (I,.., IUD wi1b iDitiaJ IIInUp CIa or before 12116193 ): 

Hud cbramium plZlliDI tmb ~ 1125197 

Decaratiw chnmliam plllizls'" .. 1Il5196 

Chnnniam anoctizinS1lDU ~ l/2m7 : 

For newbUlu (i.e .. amJcs forwblc:b CODIII'IICIion OI'l'IICCIIUInIcdaa cammIIlced dIr 12116193):, 

Ifinltw stanUp occumd betwcca 12116193 ancllJ25J9.5 ::ao 11l.5l9.5 

IfiaitiaJ Ita1:up occwmS after 1211619' ~ 1I'pGIIa1a'p 

• B. Will a trivUac chromiwn pI'OCOss tbat iItoorpot'lJf. (I WfIlItt6."" be UIOd 10 comply wtdI lb. nil for wIric:b 

tbi.t (orm 11 btifta compJ8I.ed1 s.. 40 CFIt 63.342 ( • ). 

eYES tiNO 

P.14 

NoIe: lIa ~CIIII'OIftI_ pIocea dut 1Daorpof_ ......... ItMd. -.I, II)' 112SIN,_ .................... ...... 

or ... """ cIIronsn.n Jll'C*ltif II ..... "qwwor~" .... 30...,.., .................. I I_ ......... PfOC'IIIoo OIIIIIpI'1Iridl ... 1IIIdf ........ ftIPIIIdIII.... • ......... ,.,.,., (I )(S .. 

C. frD¥ido Ibe Ifsl otbcb compcmtIHI tbat comprUe dle1rlYlltat cbroalillnl bIIa. WIllI .. Wtasaa .... ..., idemifted: 

.- -. 

.:.. 

. ,-