# Patent

## Title
Wide-body arrow having tapered tail

## Abstract

A cylindrical carbon fiber arrow shaft formed with an increased external diameter of 0.380 inches. This arrow shaft is formed with an axial bore which has a first internal diameter throughout a substantial portion of the shaft length, and a second, smaller, internal diameter throughout the fletching end of the arrow. The second internal diameter corresponds to the internal diameter of standard arrows having external diameters of 0.295 inches. Using this standard internal diameter at the fletching-end of the arrow, standard nooks may be used without the need for any spacer or insert, thereby decreasing fletching-end weight significantly and providing for the proper and more desired location of the center of gravity forward on the arrow.

## Background
RELATED APPLICATION
The present application is a Divisional of U.S. patent application Ser. No. 12/943,870 currently co-pending and which claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 60/880,939 filed Jan. 16, 2007.


FIELD OF THE INVENTION
The present invention relates generally to archery. The present invention is more particularly, though not exclusively, useful as an improved archery arrow having improved weight distribution and aerodynamics.
BACKGROUND OF TIDE INVENTION
Archery arrows have been in use for centuries. Over this timer period, significant improvements have been made in the design of the arrows. For instance, the materials used for arrows have evolved from ancient arrows made of wood to modern arrows fabricated using lightweight high strength carbon fiber composites. Also, the Fletching, or Finning, has evolved from a standard X-shape feather to an aerodynamic three-tab design which minimizes contact with the bow and improves accuracy. Improvements have also been made to the arrow head to improve aerodynamics and to the nock to decrease weight, for instance.
A recent trend in the arrow industry is to provide an arrow having a wider diameter shaft. Typical arrows have had a standard external shaft diameter of 0.295 inches which has provided for a reasonably rigid arrow made from today's materials. However, a thicker arrow having an external shaft diameter of 0.380 has been developed for certain archery applications.
However, with the wider diameter of these thicker arrows comes an increase in weight and aerodynamic drag caused by the larger cross-section. In order to minimize the effects of the larger diameter on the arrow performance, the industry has taken steps to minimize weight of the arrow. For instance, some manufacturers have provided adaptors which can allow the archer to use standard diameter flocks. However, in order to use the smaller diameter nooks, a transitional sleeve, or taper, must be inserted between the shaft and the nock. Unfortunately, this added insert provides excess weight at the fletching end of the arrow. This is particularly so when using carbon-fiber arrows where the weight of the arrow is small compared to the weight of the tip and nock.
In light of the above, it would be advantageous to provide an arrow having increased strength and decreased drag which is also lightweight. It would also be advantageous to provide an arrow capable of using standard flocks without having to add weight-increasing adapters and inserts.
SUMMARY OF THE INVENTION
The present invention includes a cylindrical carbon fiber arrow shaft formed with an increased external diameter of 0.380 inches. This arrow shaft is formed with an axial bore which has a first internal diameter throughout a substantial portion of the shaft length, and a second, smaller, internal diameter throughout the fletching end of the arrow. The second internal diameter corresponds to the internal diameter of standard arrows having external diameters of 0.295 inches. Using this standard internal diameter at the fletching-end of the arrow, standard nooks may be used without the need for any spacer or insert, thereby decreasing fletching-end weight significantly and providing for the proper and more desired location of the center of gravity forward on the arrow.
The dual interior-diameter design of the arrow of the present invention is accomplished using a cylindrical mandrel having two external diameters. The first mandrel diameter corresponds to the portion of the arrow shaft having the external diameter of 0.380 inches, and the second mandrel diameter corresponds to the standard nock dimensions.
The carbon fiber shaft is formed on the mandrel. With the aid of releasing agents, the mandrel is removed leaving a tubular shaft having a decreased internal diameter at the fletching end of the arrow. A taper is formed at the end of the arrow to provide for a smooth transition between the arrow shaft and the smaller-diameter nock. A nock is then inserted, the fletching is applied, and a tip is installed to provide a high strength, low weight archery arrow having less mass than comparable arrows.



DESCRIPTION OF THE DRAWING
The objects, features, and advantages of the method according to the invention will be more clearly perceived from the following detailed description, when read in conjunction with the accompanying drawing, in which:
FIG. 1 is a side view of a PRIOR ART arrow showing the small exterior diameter and placement of the tip, fletching and nook, and an exemplary center-of-gravity;
FIG. 2 is a detailed view of a standard nook as used in conjunction with small exterior diameter arrows and showing the insert and bow receiver;
FIG. 3 is a side view of an arrow of the present invention having a wider exterior diameter and having a tip, fletching, nock, and formed with a tapered portion of the carbon fiber body into which the nock is inserted, as well as an exemplary center-of-gravity;
FIG. 4 is a cross-sectional view of the fletching end of the arrow of the present invention showing the portion of the arrow having a smaller internal diameter sized to closely receive a standard nook;
FIG. 5 is a cross-sectional view of the arrow of the present invention showing the placement of a mandrel having two diameters positioned to form an arrow body having a first diameter, and a fletching portion having a smaller diameter, and also showing the formation of the taper by removing a portion of the carbon fiber materials, such as by grinding; and
FIG. 6 is a cross-section of the fletching end of an arrow showing the first internal body diameter and the second smaller internal body diameter, and the transition stop, as well as the nook receptor formed to receive a standard nock



DETAILED DESCRIPTION
Referring now to FIG. 1, a side view of a PRIOR ART arrow 10 is shown detailing the small exterior diameter 14 and placement of the tip 16, fletching 18 and nock 20. As is known in the industry, the length of the arrow, the weight of the tip and fletching determines in large part the location of the center-of-gravity 30 of the arrow. It is also known in the industry that the placement of the center of gravity in positions along the length of an arrow can significantly affect the flight of the arrow.
The nock can also affect the position of the center of gravity. For instance, in arrows having very low weights, the addition of the nock at the end of the arrow can bring the center of gravity away from the tip, sometimes resulting in a less-than-optimum placement.
FIG. 2 is a detailed view of a standard nook 20 as used in conjunction with small exterior diameter arrows 10. Nock 20 includes an insert 24 leading through a stop 26 to a body 28 formed with a bow receiver 30. The diameter 32 of the insert 24 is such that the insert is closely and securely received in the bore of an arrow shaft. Additionally, an adhesive may be applied when inserting the insert into the shaft to provide added strength for the retention of the nook.
Referring now to FIG. 3, a side view of arrow 100 of the present invention has a shaft 102 having a wider exterior diameter 104. In a preferred embodiment, the exterior diameter is 0.380 inches, however, it is to be appreciated that other diameters could be contemplated without departing from the present invention.
Arrow 100 includes a tip 106 which is typically a weighty metallic material, such as steel, and can be formed with different shapes for specific uses, such as target shooting, hunting, etc. Fletching 108 is attached to the exterior of body 102 as is known in the art, and nock 20 is inserted into the fletching end of the shaft body 102.
Arrow shaft 102 is formed with an axial bore (shown in FIG. 4) and formed with tapered portion 110 which has an interior diameter which corresponds to the interior diameter of standard 0.295 inch arrows. Using this standard internal diameter at the fletching-end of the arrow, standard nooks may be used without the need for any spacer or insert, thereby decreasing fletching-end weight significantly and providing for the proper and more desired location of the center of gravity forward on the arrow.
Arrow 100 is shown having an exemplary center-of-gravity 114 which as is known in the art, may be adjusted along the length of the shaft 102 by adjusting the weights of the tip 106, fletching 108 and nook 20. Also, the position of the center of gravity may be affected by the shortening, or cutting, of the length of the arrow.
FIG. 4 is a cross-sectional view of the arrow 100 of the present invention taken along line 4-4 of FIG. 3, and showing the portion of the arrow 100 having a smaller internal diameter sized to closely receive a standard nook 20. Specifically, shaft 102 is formed with a bore 116 having a transition at the nock-end of the arrow to a smaller diameter bore sized to receive the insert 24 of nock 20.
A tapered section 110 of body 102 transitions the arrow from the larger diameter of 0.380 inches, to a smaller diameter, such as 0.295 inches to correspond to the diameter of the nock 20. The length of the taper and the angle of the taper can vary depending on the manufacturing of the arrow 100 without departing from the spirit of the present invention.
An example of a typical manufacturing method is depicted in FIG. 5. Carbon fiber manufacturing is known in the art, and includes the wrapping of carbon fibers around a mandrel which is then heated and formed into the desired article of manufacture. For the present invention, a cross-sectional view of the arrow 100 of the present invention shows the use of a mandrel 150 having two sections 152 and 154. Section 152 has a diameter 156, and section 154 has a diameter 158. These diameters 156 and 158 cooperate to form an arrow body 102 having a first larger diameter 156, and a fletching portion having a smaller diameter 158 which corresponds to the standard nock dimensions.
Tapered section 110 is formed on the fletching end of body 102 by removing a portion 120 of the carbon fiber materials as shown by dashed lines. The removal of the material of body 102 may be accomplished using a variety of techniques, such as by grinding as is known in the art.
FIG. 6 is a cross-section of the fletching end of arrow 100 showing the first internal body diameter 134 and the second smaller internal body diameter 136. Body 102 is formed with a transition stop 130 between diameters 134 and 136. By decreasing the diameter 136 of body 102, there is sufficient strength in the materials of the shaft so that nook 20 (not shown this Figure) is securely received in the shaft. Moreover, by forming the diameter 136 of net 132 to receive a standard lightweight nook, the weight of the arrow assembly is decreased, as well as making a more cost-effective arrow.
The arrow of the present invention exhibits improved aerodynamics, lower mass, and has a better weight distribution than other large diameter arrows which require the use of heavy transition pieces, or super-sized nooks. The use of the standard nook without any additional hardware provides the arrow of the present invention with a significant advantage over other arrows,

## Claims

1. A method of manufacturing an arrow, comprising:
providing a mandrel having a first cylindrical portion having a first diameter, and second cylindrical portion having a second diameter;
wrapping a carbon fiber about said mandrel to form a uni-body arrow shaft, with a first cylindrical portion having said first diameter and second cylindrical portion having said second diameter, having a tip end and a fletching end;
impregnating said carbon fiber with an epoxy resin;
removing said shaft from said mandrel; and
forming a taper on said fletching end of said arrow by removing said carbon fiber and said epoxy resin from said fletching end through the use of grinding or cutting.

2. The method of manufacturing an arrow of claim 1, wherein said first diameter is larger than said second diameter.

3. The method of manufacturing an arrow of claim 1, wherein said uni-body arrow shaft has a uniform outer diameter.

4. The method of manufacturing an arrow of claim 1, wherein heat is applied to said carbon fiber and said epoxy resin to form said arrow.

5. The method of manufacturing an arrow of claim 1, wherein said taper is formed after heat has been applied to said carbon fiber and said epoxy resin.

6. The method of manufacturing an arrow of claim 1, wherein said taper starts at a predetermined distance ahead of said fletching end and becomes progressively smaller until reaching a diameter, approximately equal to the external diameter of a nock body, at said fletching end.

7. A method of manufacturing an arrow having a tip end and a fletching end, comprising:
providing a mandrel having a first cylindrical portion having a first diameter, and second cylindrical portion having a second diameter;
wrapping carbon fiber about said mandrel to form a uni-body arrow shaft having a first cylindrical portion having said first diameter adjacent said tip end, and a second cylindrical portion having said second diameter adjacent said fletching end;
impregnating said carbon fiber with an epoxy resin;
heating said carbon fiber, epoxy resin and mandrel;
cooling said carbon fiber, epoxy resin and mandrel;
removing said carbon fiber and epoxy resin from said mandrel to form a shaft having an axial lumen; and
forming a taper on said fletching end of said arrow by removing said carbon fiber and said epoxy resin from said fletching end through the use of grinding or cutting.

8. The method of manufacturing of claim 7, wherein said first diameter is greater than said second diameter.