p. 1 

# OAR Box 1413 Prepped by Ollie Stewart



### Document

Number: 

# 59 ) 11-1-5 9 Docket Number: 

# A-94-5 2

Printed 7/9/2008 3:11:23 PM

Sheet 59 of 114P. 2

m£t 

## A9(52 r / 

## , 

# HrX-5f l 'ccAf/u/vr PLASTIC S DIVISIO N 185 0 RESEARC H DRIV E • TROY , MICHIGA N 48083-216 7 • (810 ) 619-220 0 • FA X (810 ) 619-232 8 June 20 , 199 6

Mr . Cha dM . Delbec q Division o f

Ai r Pollutio n Contro l Ohio EPA , Northwes t

District Offic e 34 7 Nort hDunbridg e Roa

d Bowling Green , Ohio 4340 2 Subject : Permi

t t o Install Application fo

r aMolding Pres s Dea r Mr . Delbecq : Attache di s th e Permit-to-Install applicatio n fo r moldin g pres s #2 4 a

t our Nort hBaltimor e Plant . Thi s include s th e following : 1 . PT I application fo

r compression molding pres s #24 . 2 . Attachmen

t t o Ohi o EP

A applicatio n fo

r PTI . 3 . Appendix "A " for

mwit hflow diagram . 4 . Information fo

r Toxic s Impact

Analysis . Whil e reviewing thi s application , pleas e not e tha t anticipatedstyren e emission s (Ite m#6 on PT I attachment

) includ e styrene los s from:

- Charging SM

C t o mol da t 0.15 %

- Vacuum-assistedmoldin

g a t 0.05 %

- Preheatin g SMC charge s at 0.15 %

- Ra w scra p SM C (varie s frequently ) a

t 0.20 % Shoul dyou hav e an

y furthe r questions , pleas e contact

me . Than

k you fo r you r cooperation i

n thi s matter . Sincerely , TH E BUDD COMPAN

Y Plastic s Division 

# t^r 

# 9- VinodC . Shah , Manager Chemica l & Environmenta

l Affair s attach . vs/presspt oP. 3

•fgriPffic e Us

e Onl y uiec xAppropriat e Box(es ) m* Ai rDischarg e Uate rDischarg e t o Ne w Sourc e Treatmen t Work s Soli d Wast

e Disposa l Facilit y Hazardou s Wast

e Disposa l Facilit y Fo rOffic e Us e Onl y PT I Applicatio n No.-

_ Dat e Receive d ^./^ / Hk ; Premis e No .
OHI O ENVIRONMENTA

L PROTECTIO

N AGENC Y Applicatio n fo rPermi t t o Instal l r- ... - w 4 ^ •, • V i^. -,mJ 

### JU N 

### 2 1 199

6 Applicant' s iJam

e Th e Bud d Company , Plastic s Divisio n Hailin g Addres s 185 0 Researc h Driv e 

### rit y : — OHI O E.P.A . N.W.D.O . CountyStat e Troy , Michiga n -iOakl^n d Michiga n Zi p Cod e Telephon e Number ^yo* 3 810-619-2294.. . Perso n t o contac t (Nam e an d Titl e an d Telephon e Number ) Vino d C . Shah , Manager , Chemica l & Environmenta l Affair s . Locatio n o f Propose d Facilit y(Stat e th e locatio n a s completel yan d precisel ya s possible) * 100 Sout h Po

e Roa d Nort h Baltimor e Woo d 45872 Zi p Cod e Cit yo rTownshi p Count y 308 9 Standar d Industria l Classificatio n Code ' Directions : APenni t t o Instal l i s require d fo rne wo rmodifie d sourc e o f pollutio n unde rth e provision s o f OA C Rul e 3745-31 . A

n applicatio n canno t b e considere d complet e unles s al l applicabl e question s ar e answere d an d th e require d infonnatio n ha s bee n submitted . Thi s applicatio n mus t b e signe d i n accordanc e wit h OA C Rul e 3745-31-04(B ) o ri t canno t b e accepted . Applicant s fo rpermit s involvin g ai remission s o rwastewate rtreatmen t facilitie s wil l b e require d t o pa

ya permi t t o Instal l fe e a s show n i n Sectio n 3745.11(B ) an d (C ) o f th e Ohi o Revise d Code . Thi s fe e i s payabl e fiftee n day s afte rthe , dat e o f fina l issuanc e o f th e permit . Nam e o f ne wo rmodifie d sourc e o rfacility : Compressio n Moldin g Pres s #24 Produc t o f ne

wo rmodifie d so u rce/facility : Molde d SM C Part s • Wil l th e propose d source/facilit yinvolv e anyo f th e following : Check al l tha t apply . A . B . C . 0 . X Ai rDischarg e

Wastewate rTreatmen t Work s Soli d Wast

e Disposa l Facilit y Hazardou s Wast

e Disposal " Facilit y *Example : "Th e sourc e wil l b e constructe d o n a 2 0 Acr e plo t t o b

e locate d o n Frankli n Townshi p Roa

d No . 17 , approximatel y1 % mile s nort h o f th e intersectio n o f Stat e Route 9

9 an d Frankli n Townshi p Roa d No . 17. " EPA-315 0 Is*P. 4

OHI O ENVIRONMENTA LPROTECTIO N AGENC Y

INSTALLATIO N SCHEDULE T O ACCOMPAN Y APPLICATIO N FORPERMIT T O INSTALL I S FORM CONSTITUTE S PART O FTH E APPLICATIO N OF : FACILIT Y NAME : * Th e Bud dCompan y Plastic s Divisio

n ADDRESS : 10

0 S . Po e Road , P.O . Bo x 277 , Nort

hBaltimore , Ohi

o 4587 2 RA PERMI T T O INSTALLTH E FOLLOWIN GAI RCONTAMINAN T SOURCE : IDENTIFICATION : Pres s #2 4 DESCRIPTION : 50

0 ton compressio

n moldin g pres s

D E INSTALLATIO N O FTH E ABOV E AI RCONTAMINAN T SOURCE I S PLANNE D ) FOLLO WTH E TIM E SCHEDULE DESCRIBE D BELOW : 1 . EQUIPMEN T ORDERED 2 . COMMENC E CONSTRUCTIO N 3 . STARTU P 4 . PERFORMANC E TESTIN G Jun e 96 Jun e 9 6 August 96 August 96



# 3P. 5

Unde r OA C 3745-31-04 , thes e signature s shal l constitut e persona l affirmatio n tha t al l statement s o r

assertion s o

f fac t mad e i n th e applicatio n ar e tru e an dcomplete , compl y full y wit happlicabl e stat e requirements , an dshal l subjec t th e signator y t o liabilit y unde r applicabl e stat e law s forbiddin g fals e o r misleadin g statements . 

## ^;^ i CL.

- SI X . 6/*«l9£ Authorize dSignatur e (for facility ) Dat e Vino dC . Shah , Manager , Chemica l & Environmenta l Affair s Titl e 185 0 Researc hDrive , Trov , Michigan 48083-216 7 Addres s Fo r Wastewate r

Signatur e o f

Genera l Contracto r

o r Agen t Dat e Treatmen t

Plants : Performin g installation , i f selected . Compan y Addres s



# HP. 6

'- •



# l l 2 . 3 . 4 . 5 . 6 .

7 . 8 . 9 . 10 . ATTACHMEN T TO OHIO EP

A APPLICATION FOR PERMIT T

O INSTAL

L BuddPlastic s Division Nort hBaltimore , Ohio Pres s #24 will b e use dto mol dSM C materia l t o manufactur

e automotive and othe r bod y panels . Nam e andestimate dquantit

y o f SM C materia l molded : 1. 5 million pounds . Thi s i s a"ne

w installation " fo

r th e purpos e of

PTI application . See attache d installation schedule . No . Yes . Anticipate dstyrene (air) emissions* : Source Description Avg. Lbs. Press No. per Dav 24 27.5 . *Styren e los s fromchargin g SM C to mold : Stvren e los s fromvacuumassiste dmoldin g \m.W % J ft^0mm.^%mV 4%^^ mmW

stmf ^km* m\.m\m\. T % • ^T ^0^ VP * m%.% H V W l W V V W AA1* W #WUi*t e » 

### Styren e los s frompreheatin g SMC charges : Styren e los s fromraw SMC scra

p (scra p varie s frequently): Not apphcable . Yes . No . No . 1 

# 5 Max. Lbs. Max. Tons per Dav Der

Year 33. 0 4.12 5

0.15 % b y weigh

t o f SM C 0 05 % b v weieht

o f SM C 0.15 % by weigh

t o f SM C 0.20 % b y weigh

t o f SM C •P. 7



### 11 . None . 12 . No . 13 . Attached . 14 . No tapplicable . 15 . Appendi

x A fo rPres s #2 4 i s attached . 16-30 . No tapplicable .

vs\ptiattac hP. 8 i«s e No. / / / c e No. / icatio n No. / APPENDD C A , PROCES S PROCES S DAT A Nam e of proces s SM

C moldin g En dproduc t

of thi s proces s Molde

dSM C part s Primar y proces s equipmen t 50 0 to n compressio

n moldin g pres s You r identificatio n Pres s #2 4 Manufacture r Eri

e Capacit y of

equipmen t

(lbs./hr) : Metho dof

exhaus t ventilation : Ar e ther e multipl e exhausts ? Year Installe d199

6 Rate d Stac k |_JWindo w fa n Other , describe : 

## Ye s []N o

Mak e o r mode l No

t Know n N K Max . 50

0 To n X Roo f Ven t

OPERATIN GDAT A 2 4 hrs. /

da y 6 Norma l operatin g schedule : _ _ Percen t annua l productio n (finishe dunits ) b y seaso n Winte r 25 % Sprin g 25

% Summe r

5000 days/wk .
Hourl y productio n rate s (lbs.) : Averag e Annua l productio n (indicat e units ) 1. 5 millio n pound s 25 % Fal l lb/day Maximu m 50 25 % 600 0 wks./yr .

lb/da y Projecte dpercen t

annua l increas e i n productio n Typ e o f operation : x

j Continuou s [_

J Batc h I f batch , indicat e Minute s pe r cycl e Material s use di n proces s 10% Minute s betwee n cycle s lis to f Ra w Material s 5M C Principa l Us e

Molding , Deilasrung

, Millin g Amoun t(lbs./hr. )

500 0 lbs/day

•

A PROCES S FLO WDIAGRA M MUS T BE INCLUDE D WIT H THI S APPENDIX . Sho w entr y an dexi t

point s of al l ra w materials , intermediat e products , by-products , an d finishe dproducts . Labe l al l material s includin g airborn e contaminant s an dothe r wast e materials . Labe l th e proces s equipmen t an dcontro l equipment .



## ATTACHE D 

# nP. 9

ro l Equipmen t

Code : A ) Settlin g chambe r IB ) Cyclon e C ) Multipl e cyclon e D ) Electrostati c precipitato r [E ) Fabri c filte r {¥) Spra y chambe r Control Equipmen t

Dat a CONTRO LEQUIPMEN T

(G) Cycloni c scrubbe r (H ) Impingemen t

scrubbe r (I) Orific e scrubbe r (J ) Ventur i scrubbe r (K ) Plat e o r tra y towe r (L ) packe dtowe r (M ) Adsorbe r (N ) Condense r (O ) Afterburne r

- catalyti c (P) Afterburne r

- therma l (Q ) Other , describ e Baghous e

Ite m (a) Typ e (se e abov e code ) [b ) Manufacture r (c ) Mode l No . [d ) Yea r installe d (e ) You r identificatio n (f ) Pollutan t

controlle d (g ) Controlle dpollutan t emissio n rat e (i

f known ) (h ) Pressur e dro p (i ) Desig n efficienc y (j ) Operatin g efficienc y Primar y Collecto r Q Spence r Turbin e 80X15 0 199 5 Nort hDus t

Collecto r Particulat e est . 0.02 5 lb/da y 0. 5 inche s H20 M ^ 99.97 % N K Secondar y Collecto r N/ A

• i* <

. * "'i' l

ioxa stac k

identificatio n STAC K DAT A Nort hDus t

Collecto r Stack s 

# U N 

# ° \r e othe r source s vente dt o thi s stack ? |x|Ye s I f yes , identif y source s Variou s pres s area s 

## type: Round/to p insid e diamete r dimensio n 12inche s

_Rectangular , tor n insid e dimension s (L ) ' . (W ) 1 6 heigh t Abov e roo f

No t throug hroo f ft , abov e groun d Exi t gas : Temp . 13 5 °F , Volum e Max . 800 0 ACFM , Velocity Continuou s monitorin g equipmen t 

## |jYe s QN O I f yes , indicate : Typ e Manufacture r _ Pollutant(s ) monitore d f t

Max . 1050 0 ft/min .
Mak e o r Mode l Emission s data : Emission s fromthi s sourc e hav e bee n determine dan dsuc hdat a include dwit hthi s appendix : |_J^ e s I f yes , chec k

method : |_ | Stac k Tes t Complete db y Vino

dSha h No .

Emissio n Facto r

|_ J Materia l Balanc e Dat e 12-Jun-9 6 

# 1P.1 0

tro i Equipmen t

Code : (A) Settlin g chambe r (B ) Cyclon e ( Q Multipl e cyclon e (D ) Electrostati c precipitato r (E) Fabri c filte r (F ) Spra y chambe r Contro l Equipmen t

Dat a CONTRO LEQUIPMEN T

(G) Cycloni c scrubbe r (H ) Impingemen t

scrubbe r (I ) Orific e scrubbe r (J ) Ventur i scrubbe r (K ) Plat e o r tra y towe r (L) packe dtowe r (M) Adsorbe r (N ) Condense r (O ) Afterburne r

- catalyti c (P) Afterburne r

- therma l (Q ) Other , describ e

Ite m Primar y Collecto r Secondar y Collecto r (a ) Typ e (se e abov e code ) N/ A N/ A (b ) Manufacture r (c ) Mode l No . (d ) Yea r installe d (e ) You r identificatio n (f ) Pollutan t

controlle d (g ) Controlle dpollutan t emissio n rat e (if

known ) (h ) Pressur e dro p (i ) Desig n efficienc y (j ) Operatin g efficienc y STAC K DAT A You r stac k identificatio n Vacuu

muni t stac k 

# • N o

3:7 5 inche s Ar e othe r source s vente dt o thi s stack ? I X | Ye s I f yes , identif

y source s Othe

r pres s areas Type : X Round , to p insid e diamete r dimensio n Rectangular , tor n insid e dimension s (L ) Heigh t Abov e roo f

4 ft , abov e groun d Exi t gas : Temp . _ (W) 23

8 0 °F , Volum e Continuou s monitorin g equipmen t |

_Ye s I f yes , indicate : Typ e 230 ACFM , Velocity 

# 0N o Manufacture r 300 0 

### jft ft/min .
Mak e o r Mode l Pollutant(s ) monitore d Emission s data : Emission s fro mthi s sourc e hav e bee n determine dan dsuc hdat a include dwit hthi s appendix : | [Ye s I f yes , chec k

method : |_ | Stac k Tes t Complete db y Vino

dSha h N o

Emissio n Facto r

|_ J Materia l Balanc e Dat e 12-Jun-9 6 

# 1Vacuu m Moldin g Styren e Emissions 2 3.0 0 lb/day Chargin g J^_ Styrenej Emissions 1 9.0 0 lb/day Vacuu m Pump s Particulat e Emissions 3 0.02 5 lb/da y 

## •

Preheate r Styren e Emissions 1 9.0 0 lb/da

y 

# A .

o Scra p an d

Rejecte d SMC , Pres s 2 4 50 0 to n Particulat e Emissions 1 0.62 4 lb/da y 

## A Dus t

Collecto r

Molde d Part s 

# H Deflas h an d Secondary Millin g Operation s - ^ Molde d Part s Styren e Emissions 1 1 2 lb/day 

## • Tota l Styren e Emissions : 3 3 lb/day Tota l ParticulateEmissions : 0.64 9 lb/day 4.1 3 tons/y r 0.0 8 tons/y r

1 Emission s insid e plan t - exi t throug h genera l plan t ventilatio n 2 Emission s bot h insid e plan t an d throug h stac k 3 Emission s throug h stac k o f dus t collector sP.1 2

Informatio n fo r

Toxic s Impac t Analvsi s 1 . Ai r toxic s bein g emitte dan dACGI H TWA : Styren e 5 0 pp m 2 . Tota l maximu mhourl y emission s (lb/hr) :

Styren e 38.47 5 lb/h r 3 . Mos t

emission s wil l b e vente dthroug hgenera l exhaus t ventilatio n fans , althoug hsom e ma y pas s throug hdoor s an dwindow s an dsom e passe s throug hth e vacuu msystem . 4 . Exhaus t

poin t siz e (diameter) , ai r

velocit y (ft/s ) an dtemperatur e (F) : Se e attache dpag e 5 . Ther e i s n o eas y wa y t o differentiat e emission s rate s a t th e variou s exhaus t vents . I n atheoretica l "wors t case" , w e coul dassum e tha t th e plan t wa s bein g exhauste da t arat e o f 60,00 0 cf

mthroug htw o exhaus t vent s - for

exampl e fan s # 6 an d#13 . Unde r thes e conditions , th e entir e 38.47 5 pound s of

styren e generate di n on e hou r woul dexi t

throug hth e 2 workin g exhaus t

vents . 6 . Onl y th e door s an dwindow s wil l b e non-vertical . 7 . Al l roo f

vent s wil l hav e basicall y vertica l ai r flo w leavin g th e vents . Som e vent s hav e weathe r

cap s o r simila r device s whic hma y deviat e th e flo w shghtiy . 8 . Buildin g dimension s an dothe r buildin g w/i n 10 0 f t se e attache d drawing . 9 . Emission s exi t

points : se e attache ddrawin g 10 . Distanc e t o neares t propert y line : 13 2 ft .P.1 3

General Plan t

Exhaus t Vent Informatio n Vent # 1 2 3 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 I A 2 A 3 A Diamete r inche s 4 8 4 8 4 8 5 4 4 8 5 4 5 4 5 4 4 8 5 4 4 8 4 2 4 2 4 2 3 6 3 6 3 6 Desig n

CF M 36,00 0 36,00 0 36,00 0 50,00 0 36,00 0 36,00 0 36,00 0 24,00 0 24,00 0 24,00 0 36,00 0 24,00 0 24,00 0 24,00 0 14,10 0 14,10 0 14,10 0 Calculate d velocit y (ft/s ) 47. 7 47. 7 47. 7 52. 4 47. 7 37. 7 37. 7 25. 2 31. 8 25. 2 47. 7 41. 6 41. 6 41. 6 33. 2 33. 2 33. 2 Approx .

Tem p (F ) 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0

Prepare db y Th e Bud dCompan y - Plastic s Divisio n 7/12/9 5< a a a . C< ^

ffWe* AR « Ave*** * *» * Hei6-n r~V< ? a |Al l OTHC<

L ?tW rA«6

A W«At,B U»P

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