# Pb Only Pb, Cd, and PM

Lead $8,607,336 0.70 55.9 This analysis reflects the cost to install FF or improve existing FF. *From BaselineAndReductions_Table1-6

This cost effectiveness reflects the MACT floor emission limit, which is at the reference method detection limit (RMDL). Therefore, we are unable to establish an emission limit less than this, as sources would be unable to ascertain compliance. Pollutant Annual Cost to Comply

(i.e. control and monitoring costs for Fabric Filter installation or improvement) Annual Reductions (TPY)*

# Pb Only Pb, Cd, and PM

$12,213,223 $153,977

This cost effectiveness reflects the MACT floor emission limit, which is at the reference method detection limit (RMDL). Therefore, we are unable to establish an emission limit less than this, as sources would be unable to ascertain compliance. Cost Effectiveness ($/ton)

# This cost effectiveness reflects the MACT floor emission limit, which is at the reference method detection limit (RMDL). Therefore, we are unable to establish an emission limit less than this, as sources would be unable to ascertain compliance.

# Secondary Impacts of Incinerators **FF AC** **I SNCR**  **WS Total**  **elec (Mw)** 5,380 25 2,326 7,731 **water (gal/yr)** 111,629 102,471,095 102,582,724 **AC I (lb/yr)**  471,225 471,225 **Dust (tpy)** 100 236 335 **Natural Gas (Mmscf/yr)** 0lbs/yr tons/yr

**Emission Factors Electrcity** **a** 

# Pollutant **(lb/Mw-hr) (lb/10** **6**

# scf) **lb/ft3 ton/ft3**  **CO2** 1,329 120,000 0.12 0.00006 **CO**

- 84 0.000084 0.000000042 **NOx** 1.9366 100 0.0001 0.00000005 **SO2** 5.2589

- - - a. National emission factors from Egrid for EGUs b. Natural gas emission factors from AP 42 **Low Cost Options Secondary Impacts of Incinerators**  **FF AC** **I SNCR**  **WS Total**  **elec (Mw)** 480 14 0 494 **water (gal/yr)** 8,178 0 8,178 **AC I (lb/yr)**  133,898 133,898 **Dust (tpy)** 1 67 68 **Natural Gas (Mmscf/yr)** 0 **Landfill (ton/yr)** 110,417lbs/yr tons/yr **Natural Gas b** 

# Secondary Emissions from Incinerators

**CO2 CO**  **SO2 NOx**  10,277,366 40,657 14,972

0 0 0 10,277,366 0 40,657 14,972 5,139 0.0 20.3 7.5

**Secondary Emissions from Incinerators CO2**  **CO SO2**  **NOx** 656,506 2,597 956

0 0 0
656,506 0 2,597 956 328.3 0.0 1.3 0.5

# Summary of MACT Compliance Costs for Incinerators **Landfilling Option**  **Total Cost MW** **C Option**

**Total Cost Lowest** 

**Cost Option Total Capital**  **Investment ($)**  **Total Annual**

**Cost ($/yr)**  **Total Capital**

**Investment ($)**  **Total Annual**

**Cost ($/yr)**  **Total Capital**

**Investment ($)**  **Total Annual**

**Cost ($/yr)**  **($/yr)** ($/yr) AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, ACI, SNCR $1,183,738 $199,739 $91,050 $79,227 $1,274,788 $278,966 -$17,785 -$15,036 -$17,785 Y CAArmtecdefense Scrap incinerator 1Unknown fabric filter, afterburner retrofit, ACI, SNCR, w et scrubber $1,413,774 $350,709 $115,350 $89,527 $1,529,124 $440,236 -$66,988 -$62,358 -$66,988 Y CAArmtecdefense Scrap incinerator 2Unknown fabric filter, afterburner retrofit, ACI, SNCR, w et scrubber $1,412,248 $351,133 $115,350 $89,627 $1,527,598 $440,761 -$67,425 -$62,761 -$67,425 Y CAArmtecdefense Scrap incinerator 3Unknown fabric filter, afterburner retrofit, ACI, SNCR, w et scrubber $1,493,879 $372,845 $115,350 $89,527 $1,609,229 $462,372 -$66,056 -$61,500 -$66,056 Y CTPfizer FB-IN-01 VENTURI SCRUBBER, TRAY TOWER SCRUBBER, Wet ESP fabric filter, afterburner retrofit, ACI $2,019,002 $643,790 $80,750 $80,727 $2,099,752 $724,517 -$2,464 $44,813 -$2,464 Y ILF&MStateBank Incinerator No Equipment fabric filter, afterburner retrofit, ACI, SNCR, w et scrubber $2,826,504 $507,685 $115,350 $83,727 $2,941,854 $591,412 -$746 -$746 -$746 Y ILFlintHillsResources HB-2301 Fabric Filter afterburner retrofit, improve fabric filter $302,739 $130,642 $55,250 $65,227 $357,989 $195,869 $179 $70,740 $179 Y ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI $35,065 $119,444 $55,250 $74,527 $90,315 $193,971 $770,561 $1,353,927 $193,971 N ILFlintHillsResources NB-800 Fabric Filter improve fabric filter $0 $8,608 $55,250 $65,227 $55,250 $73,835 -$32,160 $17,125 -$32,160 Y ILPolyOne CE4 No Equipment fabric filter, afterburner retrofit, ACI, SNCR, w et scrubber $3,045,728 $530,186 $115,350 $83,727 $3,161,078 $613,913 -$8,960 -$8,951 -$8,960 Y INCovanceLabsGreenfield 241-1A No Equipment fabric filter, ACI, SNCR, wet scrubber $2,688,970 $684,972 $115,350 $89,327 $2,804,320 $774,299 -$48,268 -$32,568 -$48,268 Y KSCNHWichita Ace Burn-off OvenUnknown afterburner retrofit, fabric filter, SNCR, ACI $2,871,485 $707,052 $91,050 $83,927 $2,962,535 $790,979 $129,480 $265,400 $129,480 Y LAShellChemical F-T701 Wet Scrubber and Wet Electrostatic Precipitator afterburner retrofit, ACI, SNCR, fabric filter $4,142,114 $1,022,515 $91,050 $83,927 $4,233,164 $1,106,443 $1,598,621 $2,708,637 $1,106,443 N NCGlaxoSmithKline MWI-2 Dry Scrubbing (General), Fabric Filter wet scrubber, improve fabric filter, SNCR, ACI $1,582,312 $424,176 $89,850 $84,127 $1,672,162 $508,304 $42,006 $150,120 $42,006 Y NDCNHAmerica INC-1 No Equipment afterburner retrofit, wet scrubber, fabric filter, SNCR, ACI $2,953,530 $637,295 $115,350 $86,327 $3,068,880 $723,622 -$13,092 -$11,682 -$13,092 Y NJNovartis 34 Dry Scrubbing (General), Fabric Filter improve fabric filter, afterburner retrofit, wet

scrubber, SNCR, ACI $1,108,815 $247,093 $89,850 $79,827 $1,198,665 $326,921 -$19,687 $16,046 -$19,687 Y OKPioneerTelephone MS200 Unknown fabric filter, afterburner retrofit, ACI, SNCR, w et scrubber $3,630,492 $596,538 $115,350 $83,727 $3,745,842 $680,265 -$14,649 -$14,542 -$14,649 Y PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI $2,248,920 $598,313 $91,050 $87,927 $2,339,970 $686,240 $225,263 $451,439 $225,263 Y PASmithKlineBeecham 003 Fabric Filter, Venturi Scrubberimprove fabric filter, afterburner retrofit, SNCR,

ACI $380,071 $75,224 $65,550 $71,927 $445,621 $147,151 -$40,962 -$35,602 -$40,962 Y SCEastmanColombia 1560-0008, ID #15Wet Scrubber afterburner retrofit, fabric filter, ACI $1,486,299 $649,557 $80,750 $84,727 $1,567,049 $734,285 $1,460,242 $2,499,242 $734,285 N TXBASFFreeport IN-4702 No Equipment SNCR, fabric filter, w et scrubber $2,193,081 $495,268 $115,350 $83,727 $2,308,431 $578,996 $283,157 $548,335 $283,157 Y TXBASFFreeport IN-5500 No Equipment fabric filter, w et scrubber $11,515,274 $3,303,695 $105,050 $80,527 $11,620,324 $3,384,222 $1,261,506 $2,172,472 $1,261,506 Y TXReichhold Thermal Oxidizer No Equipment afterburner retrofit, ACI, w et scrubber, fabric filter $2,778,010 $873,071 $105,050 $87,727 $2,883,060 $960,799 -$6,600 $48,285 -$6,600 Y TXSterlingChemTexasCity 53H3 Unknown fabric filter, ACI, w et scrubber, afterburner retrofit $1,519,192 $513,124 $105,050 $89,827 $1,624,242 $602,951 -$22,068 $37,822 -$22,068 Y VATransInd 50825 No Equipment fabric filter, afterburner retrofit, ACI, SNCR, w et scrubber $2,992,517 $540,822 $115,350 $84,027 $3,107,867 $624,850 -$12,004 -$11,715 -$12,004 Y WABoeingDevelopmentalCenter9-67 data-destroy incinerator No Equipment fabric filter, afterburner retrofit, SNCR $1,518,552 $263,847 $91,050 $78,127 $1,609,602 $341,974 -$16,415 -$8,169 -$16,415 Y WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI $903,378 $318,632 $80,750 $84,827 $984,128 $403,459 $107,962 $258,198 $107,962 Y **$62,822,837 $17,391,611**  **$5,422,646 $10,316,971**  **$3,627,919 FacilityID**  **UnitID Existing Control**  **Device Consolidated MACT Controls**  **Shutdown? Control Costs**  **Monitoring, Reporting, and Recordkeeping Costs**  **Total MACT Floor Control, Monitoring, Reporting, and**  **Recordkeeping Costs**



## 1 of 1

### Table 2C. Incinerators: Costs to Meet MACT Floor (1 of 6)

**Dust Elec**  **Elec** TCI ($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) tpy Mw TAC ($/yr) TAC

($/yr/dscfm) TCI

($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) mw AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, ACI, SNCR $767,048 $1,070.13 $142,452 $198.74 0.2 6.2 CAArmtecdefense Scrap incinerator 1

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber $795,772 $805.44 $204,266 $206.75 0.7 38.9 $308,415 $312.16 $76,564 $77.49 16 CAArmtecdefense Scrap incinerator 2

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber $795,030 $810.43 $204,599 $208.56 0.8 39.0 $307,980 $313.94 $76,630 $78.11 16 CAArmtecdefense Scrap incinerator 3

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber $834,745 $615.59 $213,375 $157.36 0.7 48.1 $331,302 $244.32 $80,832 $59.61 21 CTPfizer FB-IN-01 VENTURI SCRUBBER, TRAY TOWER SCRUBBER, Wet ESP fabric filter, afterburner retrofit, ACI
$1,563,084 $189.85 $405,217 $49.22 0.5 233.0 ILF&MStateBank Incinerator
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber $1,563,084 $189.85 $277,326 $33.68 0.0 1.4 $759,007 $92.19 $138,157 $16.78 1 ILFlintHillsResources HB-2301 Fabric Filter afterburner retrofit, improve fabric filter $8,608 $1.60 ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI $8,608 $0.42 ILFlintHillsResources NB-800 Fabric Filter improve fabric filter $8,608 $2.10 ILPolyOne CE4
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber $1,563,084 $189.85 $276,681 $33.61 0.0 0.2 $759,007 $92.19 $138,012 $16.76 0 INCovanceLabsGreenfield 241-1A No Equipment fabric filter, ACI, SNCR, wet scrubber $1,563,084 $189.85 $402,751 $48.92 6.6 228.2 $759,007 $92.19 $166,933 $20.28 115 KSCNHWichita Ace Burn-off Oven Unknown afterburner retrofit, fabric filter, SNCR, ACI $1,563,084 $189.85 $406,622 $49.39 5.4 235.3 LAShellChemical F-T701 Wet Scrubber and Wet Electrostatic Precipitator afterburner retrofit, ACI, SNCR, fabric filter $1,598,098 $186.61 $415,680 $48.54 0.4 244.2 NCGlax oSmithKline MWI-2 Dry Scrubbing (General), Fabric Filter wet scrubber, improve fabric filter, SNCR, ACI $8,608 $0.77 $945,015 $84.19 $239,697 $21.36 278 NDCNHAmerica INC-1
No Equipment afterburner retrofit, wet scrubber, fabric filter, SNCR, ACI $1,563,084 $189.85 $333,209 $40.47 1.5 102.5 $759,007 $92.19 $152,050 $18.47 52 NJNovartis 34 Dry Scrubbing (General), Fabric Filter improve fabric filter, afterburner retrofit, wet scrubber, SNCR, ACI $8,608 $3.01 $424,940 $148.50 $100,934 $35.27 42 OKPioneerTelephone MS200

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber $1,563,084 $189.85 $276,655 $33.60 0.0 0.2 $759,007 $92.19 $138,007 $16.76 0 PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI $1,378,878 $212.33 $434,582 $66.92 1.0 313.0 PASmithKlineBeecham 003 Fabric Filter, Venturi Scrubber improve fabric filter, afterburner retrofit, SNCR, ACI $8,608 $7.45 SCEastmanColombia 1560-0008, ID #15 Wet Scrubber afterburner retrofit, fabric filter, ACI $1,196,488 $250.75 $377,006 $79.01 0.7 235.3 TXBASFFreeport IN-4702 No Equipment SNCR, fabric filter, wet scrubber $910,203 $440.03 $288,627 $139.53 12.7 114.7 $375,613 $181.59 $104,562 $50.55 52 TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber $7,355,036 $116.89$2,364,442 $37.58 63.3 2,981.5 $4,160,238 $66.12 $939,253 $14.93 1,523 TXReichhold Thermal Oxidizer No Equipment afterburner retrofit, ACI, wet scrubber, fabric filter $1,563,084 $189.85 $437,125 $53.09 0.5 290.8 $759,007 $92.19 $174,003 $21.13 146 TXSterlingChemTex

asCity 53H3 Unknown fabric filter, ACI, wet scrubber, afterburner retrofit $946,634 $392.39 $292,714 $121.33 2.4 123.7 $397,007 $164.56 $107,641 $44.62 58 VATransInd 50825
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber $1,563,084 $189.85 $283,769 $34.47 0.4 13.1 $759,007 $92.19 $139,600 $16.96 7 WABoeingDevelopmentalCenter9-67 data-destroy incinerator No Equipment fabric filter, afterburner retrofit, SNCR $926,248 $417.23 $182,365 $82.15 0.9 21.5 WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI $894,914 $465.10 $284,679 $147.95 1.0 109.2

**FacilityID UnitID**  **Improve Fabric Filter Performance**  **Consolidated MA**

**CT Controls**

**Ad d Packed Bed Scrubber**  **ControlDevice**

**Ad d Fabric Filter** 

### Table 2C. Incinerators: Costs to Meet MACT Floor (2 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, ACI, SNCR CAArmtecdefense Scrap incinerator 1

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI SCRUBBER, TRAY TOWER SCRUBBER, Wet ESP fabric filter, afterburner retrofit, ACI

ILF&MStateBank Incinerator
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301 Fabric Filter afterburner retrofit, improve fabric filter ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI ILFlintHillsResources NB-800 Fabric Filter improve fabric filter ILPolyOne CE4
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A No Equipment fabric filter, ACI, SNCR, wet scrubber KSCNHWichita Ace Burn-off Oven Unknown afterburner retrofit, fabric filter, SNCR, ACI LAShellChemical F-T701 Wet Scrubber and Wet Electrostatic Precipitator afterburner retrofit, ACI, SNCR, fabric filter

NCGlax oSmithKline MWI-2 Dry Scrubbing (General), Fabric Filter wet scrubber, improve fabric filter, SNCR, ACI

NDCNHAmerica INC-1
No Equipment afterburner retrofit, wet scrubber, fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing (General), Fabric Filter improve fabric filter, afterburner retrofit, wet scrubber, SNCR, ACI
OKPioneerTelephone MS200

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI PASmithKlineBeecham 003 Fabric Filter, Venturi Scrubber improve fabric filter, afterburner retrofit, SNCR, ACI SCEastmanColombia 1560-0008, ID #15 Wet Scrubber afterburner retrofit, fabric filter, ACI TXBASFFreeport IN-4702 No Equipment SNCR, fabric filter, wet scrubber
TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber TXReichhold Thermal Oxidizer No Equipment afterburner retrofit, ACI, wet scrubber, fabric filter TXSterlingChemTex

asCity 53H3 Unknown fabric filter, ACI, wet scrubber, afterburner retrofit VATransInd 50825
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber
WABoeingDevelopmentalCenter9-67 data-destroy incinerator No Equipment fabric filter, afterburner retrofit, SNCR WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

**FacilityID UnitID**  **Consolidated MA CT Controls**  **ControlDevice**

**Water AC** **I Dust**  gal/yr TCI

($) TCI ($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) lb/yr ton/yr
$4,680 $6.53 $4,676 $6.52 401 0

872,083$5,674 $5.74 $20,714 $20.97 5,786 3

872,416$5,650 $5.76 $20,782 $21.18 5,788 3

1,177,721 $6,861 $5.06 $23,926 $17.64 7,813 4

$20,247 $2.46 $92,192 $11.20 52,281 26

29,124$20,247 $2.46 $9,660 $1.17 286 0

$35,065 $1.71 $110,836 $5.39 56,372 28

4,854$20,247 $2.46 $9,277 $1.13 48 0
8,409,239$20,247 $2.46 $75,856 $9.21 40,736 20

$20,247 $2.46 $52,018 $6.32 23,459 12

$20,731 $2.42 $96,169 $11.23 54,902 27

11,699,201$24,385 $2.17 $106,047 $9.45 55,498 28

2,148,659$20,247 $2.46 $27,861 $3.38 10,224 5

1,697,924$10,740 $3.75 $26,111 $9.12 8,076 4

3,883$20,247 $2.46 $9,261 $1.12 38 0 $17,560 $2.70 $67,708 $10.43 30,790 15 $6,234 $5.39 $11,884 $10.28 2,036 1 $14,596 $3.06 $54,953 $11.52 22,624 11
2,069,133 64,864,419
6,057,825$20,247 $2.46 $104,799 $12.73 59,538 30
2,292,787$9,694 $4.02 $51,924 $21.52 22,534 11

271,825$20,247 $2.46 $13,490 $1.64 2,672 1

$8,464 $4.40 $33,953 $17.65 9,324 5

**Ad d A**  **CI**

### Table 2C. Incinerators: Costs to Meet MACT Floor (3 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, ACI, SNCR CAArmtecdefense Scrap incinerator 1

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI SCRUBBER, TRAY TOWER SCRUBBER, Wet ESP fabric filter, afterburner retrofit, ACI

ILF&MStateBank Incinerator
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301 Fabric Filter afterburner retrofit, improve fabric filter ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI ILFlintHillsResources NB-800 Fabric Filter improve fabric filter ILPolyOne CE4
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A No Equipment fabric filter, ACI, SNCR, wet scrubber KSCNHWichita Ace Burn-off Oven Unknown afterburner retrofit, fabric filter, SNCR, ACI LAShellChemical F-T701 Wet Scrubber and Wet Electrostatic Precipitator afterburner retrofit, ACI, SNCR, fabric filter

NCGlax oSmithKline MWI-2 Dry Scrubbing (General), Fabric Filter wet scrubber, improve fabric filter, SNCR, ACI

NDCNHAmerica INC-1
No Equipment afterburner retrofit, wet scrubber, fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing (General), Fabric Filter improve fabric filter, afterburner retrofit, wet scrubber, SNCR, ACI
OKPioneerTelephone MS200

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI PASmithKlineBeecham 003 Fabric Filter, Venturi Scrubber improve fabric filter, afterburner retrofit, SNCR, ACI SCEastmanColombia 1560-0008, ID #15 Wet Scrubber afterburner retrofit, fabric filter, ACI TXBASFFreeport IN-4702 No Equipment SNCR, fabric filter, wet scrubber
TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber TXReichhold Thermal Oxidizer No Equipment afterburner retrofit, ACI, wet scrubber, fabric filter TXSterlingChemTex

asCity 53H3 Unknown fabric filter, ACI, wet scrubber, afterburner retrofit VATransInd 50825
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber
WABoeingDevelopmentalCenter9-67 data-destroy incinerator No Equipment fabric filter, afterburner retrofit, SNCR WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

**FacilityID UnitID**  **Consolidated MA CT Controls**  **ControlDevice**

**Elec Water**  TCI ($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) TCI

($) TCI

($/dscfm) TAC

($/yr) TAC

($/yr/dscfm) mw gal/yr **TCI ($)**  **TCI**

**($/dscfm)**
$87,253 $121.73 $16,776 $23.41 $324,756 $453.08 $35,835 $49.99 0.04 1,620 $1,183,738 $1,651

$99,826 $101.04 $25,287 $25.59 $204,087 $206.57 $23,878 $24.17 0.06 8,186 $1,413,774 $1,431

$99,501 $101.43 $25,233 $25.72 $204,087 $208.04 $23,889 $24.35 0.06 8,247 $1,412,248 $1,440

$116,884 $86.20 $30,859 $22.76 $204,087 $150.51 $23,853 $17.59 0.06 8,055 $1,493,879 $1,102

$435,671 $52.92 $146,381 $17.78 $2,019,002 $245

$435,671 $52.92 $77,229 $9.38 $48,494 $5.89 $5,314 $0.65 0.00 49 $2,826,504 $343
$302,739 $56.42 $122,034 $22.74 $302,739 $56 $35,065 $2 $0 $0

$435,671 $52.92 $76,927 $9.34 $267,718 $32.52 $29,288 $3.56 0.00 8 $3,045,728 $370
$346,631 $42.10 $39,432 $4.79 0.20 7,932 $2,688,970 $327
$435,671 $52.92 $153,493 $18.64 $852,482 $103.54 $94,919 $11.53 1.75 8,178 $2,871,485 $349

$450,996 $52.66 $281,473 $32.87$2,072,290 $241.98$229,193 $26.76 14.27 8,178 $4,142,114 $484

$612,913 $54.61 $69,825 $6.22 1.39 14,191 $1,582,312 $141

$435,671 $52.92 $104,299 $12.67 $175,520 $21.32 $19,876 $2.41 0.02 3,564 $2,953,530 $359

$186,676 $65.23 $56,663 $19.80 $486,459 $169.99 $54,777 $19.14 0.46 8,100 $1,108,815 $387

$435,671 $52.92 $79,357 $9.64 $852,482 $103.54 $93,257 $11.33 0.00 6 $3,630,492 $441 $852,482 $131.27 $96,023 $14.79 2.91 13,608 $2,248,920 $346
$107,614 $93.09 $24,648 $21.32 $266,223 $230.29 $30,083 $26.02 0.07 5,054 $380,071 $329
$275,215 $57.68 $217,598 $45.60 $1,486,299 $311
$907,265 $438.61$102,080 $49.35 3.41 13,770 $2,193,081 $1,060 $11,515,274 $183
$435,671 $52.92 $157,145 $19.09 $2,778,010 $337
$165,857 $68.75 $60,845 $25.22 $1,519,192 $630

$435,671 $52.92 $80,412 $9.77 $214,508 $26.05 $23,552 $2.86 0.00 454 $2,992,517 $363
$156,934 $70.69 $33,389 $15.04 $435,371 $196.11 $48,093 $21.66 0.11 2,430 $1,518,552 $684 $903,378 $469 **Ad d SNCR**  **Ad d A**  **fterburner Retrofit Controls Subtotals** 

### Table 2C. Incinerators: Costs to Meet MACT Floor (4 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, ACI, SNCR CAArmtecdefense Scrap incinerator 1

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI SCRUBBER, TRAY TOWER SCRUBBER, Wet ESP fabric filter, afterburner retrofit, ACI

ILF&MStateBank Incinerator
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301 Fabric Filter afterburner retrofit, improve fabric filter ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI ILFlintHillsResources NB-800 Fabric Filter improve fabric filter ILPolyOne CE4
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A No Equipment fabric filter, ACI, SNCR, wet scrubber KSCNHWichita Ace Burn-off Oven Unknown afterburner retrofit, fabric filter, SNCR, ACI LAShellChemical F-T701 Wet Scrubber and Wet Electrostatic Precipitator afterburner retrofit, ACI, SNCR, fabric filter

NCGlax oSmithKline MWI-2 Dry Scrubbing (General), Fabric Filter wet scrubber, improve fabric filter, SNCR, ACI

NDCNHAmerica INC-1
No Equipment afterburner retrofit, wet scrubber, fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing (General), Fabric Filter improve fabric filter, afterburner retrofit, wet scrubber, SNCR, ACI
OKPioneerTelephone MS200

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI PASmithKlineBeecham 003 Fabric Filter, Venturi Scrubber improve fabric filter, afterburner retrofit, SNCR, ACI SCEastmanColombia 1560-0008, ID #15 Wet Scrubber afterburner retrofit, fabric filter, ACI TXBASFFreeport IN-4702 No Equipment SNCR, fabric filter, wet scrubber
TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber TXReichhold Thermal Oxidizer No Equipment afterburner retrofit, ACI, wet scrubber, fabric filter TXSterlingChemTex

asCity 53H3 Unknown fabric filter, ACI, wet scrubber, afterburner retrofit VATransInd 50825
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber
WABoeingDevelopmentalCenter9-67 data-destroy incinerator No Equipment fabric filter, afterburner retrofit, SNCR WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

**FacilityID UnitID**  **Consolidated MA CT Controls**  **ControlDevice**

**TA C**  **($/yr) TA** 

**C ($/yr/dscfm)** 
$199,739 $279

$350,709 $355

$351,133 $358

$372,845 $275

$643,790 $78

$507,685 $62
$130,642 $24 $119,444 $6 $8,608 $2

$530,186 $64
$684,972 $83
$707,052 $86

$1,022,515 $119

$424,176 $38

$637,295 $77

$247,093 $86

$596,538 $72 $598,313 $92
$75,224 $65
$649,557 $136
$495,268 $239 $3,303,695 $53
$873,071 $106
$513,124 $213

$540,822 $66
$263,847 $119 $318,632 $166 **Controls Subtotals**

### Table 2C. Incinerators: Costs to Meet MACT Floor (5 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, ACI, SNCR CAArmtecdefense Scrap incinerator 1

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI SCRUBBER, TRAY TOWER SCRUBBER, Wet ESP fabric filter, afterburner retrofit, ACI

ILF&MStateBank Incinerator
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301 Fabric Filter afterburner retrofit, improve fabric filter ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI ILFlintHillsResources NB-800 Fabric Filter improve fabric filter ILPolyOne CE4
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A No Equipment fabric filter, ACI, SNCR, wet scrubber KSCNHWichita Ace Burn-off Oven Unknown afterburner retrofit, fabric filter, SNCR, ACI LAShellChemical F-T701 Wet Scrubber and Wet Electrostatic Precipitator afterburner retrofit, ACI, SNCR, fabric filter

NCGlax oSmithKline MWI-2 Dry Scrubbing (General), Fabric Filter wet scrubber, improve fabric filter, SNCR, ACI

NDCNHAmerica INC-1
No Equipment afterburner retrofit, wet scrubber, fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing (General), Fabric Filter improve fabric filter, afterburner retrofit, wet scrubber, SNCR, ACI
OKPioneerTelephone MS200

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI PASmithKlineBeecham 003 Fabric Filter, Venturi Scrubber improve fabric filter, afterburner retrofit, SNCR, ACI SCEastmanColombia 1560-0008, ID #15 Wet Scrubber afterburner retrofit, fabric filter, ACI TXBASFFreeport IN-4702 No Equipment SNCR, fabric filter, wet scrubber
TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber TXReichhold Thermal Oxidizer No Equipment afterburner retrofit, ACI, wet scrubber, fabric filter TXSterlingChemTex

asCity 53H3 Unknown fabric filter, ACI, wet scrubber, afterburner retrofit VATransInd 50825
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber
WABoeingDevelopmentalCenter9-67 data-destroy incinerator No Equipment fabric filter, afterburner retrofit, SNCR WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

**FacilityID UnitID**  **Consolidated MA CT Controls**  **ControlDevice An** **nual Stack Test**  **AC I**  **Monitoring Costs**  **An nual Control**  **Device Inspection**  **Reporting and Recordkeeping**  TCI ($) TAC

($/yr) TAC

($/yr) TCI

($) TAC

($/yr) TCI

($) TAC

($/yr) TAC

($/yr) TCI

($) TAC

($/yr) TAC

($/yr) TCI

($) TAC

($/yr) TAC

($/yr)
$55,000 $6,039 $55,000 $25,500 $9,700 $1,100 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $5,900 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $5,800 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $0 $10,300 $3,200 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $1,000 $250 $200 $2,989 $55,000 $6,039 $55,000 $9,300 $1,000 $250 $200 $2,989 $55,000 $6,039 $55,000 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $0 $10,300 $3,200 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $5,600 $10,300 $3,200 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $25,500 $9,700 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $24,300 $5,600 $10,100 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $2,600 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $24,300 $5,600 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $0 $10,300 $3,200 $1,000 $250 $200 $2,989 $55,000 $6,039 $55,000 $25,500 $9,700 $9,800 $10,300 $3,200 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $3,500 $10,300 $3,200 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $25,500 $9,700 $9,800 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $10,300 $3,200 $1,000 $250 $200 $2,989 $55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $7,200 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $9,300 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $300 $10,300 $3,200 $1,000 $250 $200 $2,989
$55,000 $6,039 $55,000 $25,500 $9,700 $10,300 $3,200 $1,000 $250 $200 $2,989 $55,000 $6,039 $55,000 $25,500 $9,700 $9,900 $1,000 $250 $200 $2,989 **Bag Leak Detection System**  **Initial Stack Test An** **nual Visual Emissions Test of A** 

**sh Handling Wet Scrubber**  **Monitoring System SNCR Monitoring**  **System**

### Table 2C. Incinerators: Costs to Meet MACT Floor (6 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, ACI, SNCR CAArmtecdefense Scrap incinerator 1

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI SCRUBBER, TRAY TOWER SCRUBBER, Wet ESP fabric filter, afterburner retrofit, ACI

ILF&MStateBank Incinerator
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301 Fabric Filter afterburner retrofit, improve fabric filter ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI ILFlintHillsResources NB-800 Fabric Filter improve fabric filter ILPolyOne CE4
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A No Equipment fabric filter, ACI, SNCR, wet scrubber KSCNHWichita Ace Burn-off Oven Unknown afterburner retrofit, fabric filter, SNCR, ACI LAShellChemical F-T701 Wet Scrubber and Wet Electrostatic Precipitator afterburner retrofit, ACI, SNCR, fabric filter

NCGlax oSmithKline MWI-2 Dry Scrubbing (General), Fabric Filter wet scrubber, improve fabric filter, SNCR, ACI

NDCNHAmerica INC-1
No Equipment afterburner retrofit, wet scrubber, fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing (General), Fabric Filter improve fabric filter, afterburner retrofit, wet scrubber, SNCR, ACI
OKPioneerTelephone MS200

Unknown fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI PASmithKlineBeecham 003 Fabric Filter, Venturi Scrubber improve fabric filter, afterburner retrofit, SNCR, ACI SCEastmanColombia 1560-0008, ID #15 Wet Scrubber afterburner retrofit, fabric filter, ACI TXBASFFreeport IN-4702 No Equipment SNCR, fabric filter, wet scrubber
TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber TXReichhold Thermal Oxidizer No Equipment afterburner retrofit, ACI, wet scrubber, fabric filter TXSterlingChemTex

asCity 53H3 Unknown fabric filter, ACI, wet scrubber, afterburner retrofit VATransInd 50825
No Equipment fabric filter, afterburner retrofit, ACI, SNCR, wet scrubber
WABoeingDevelopmentalCenter9-67 data-destroy incinerator No Equipment fabric filter, afterburner retrofit, SNCR WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

**FacilityID UnitID**  **Consolidated MA CT Controls**  **ControlDevice Cost to**  **Operate Incinerator** **An nualized** 

**Incinerator Cost**  **Cost to**

**Landfill Cost to haul** 

**to MWC Landfill** 

**Option Total Cost**  **MWC**

**Option Total Cost**  **TCI ($)**  **TA**

**C ($/yr)**  **TCI**

**($) TA** 

**C ($/yr)**  ($/yr) ($/yr) ($/yr) ($/yr) ($/yr) ($/yr)
$91,050 $79,227 $1,274,788 $278,966 $40,904 $17,000 $6,119 $8,868 -$17,785 -$15,036Y

$115,350 $89,527 $1,529,124 $440,236 $87,630 $10,335 $10,307 $14,937 -$66,988 -$62,358Y

$115,350 $89,627 $1,527,598 $440,761 $88,145 $10,335 $10,385 $15,049 -$67,425 -$62,761Y

$115,350 $89,527 $1,609,229 $462,372 $86,532 $10,335 $10,142 $14,697 -$66,056 -$61,500Y

$80,750 $80,727 $2,099,752 $724,517 $137,388 $29,669 $105,254 $152,532 -$2,464 $44,813Y

$115,350 $83,727 $2,941,854 $591,412 $9,989 $9,241 $2 $3 -$746 -$746Y $55,250 $65,227 $357,989 $195,869 $186,382 $29,470 $157,091 $227,652 $179 $70,740Y $55,250 $74,527 $90,315 $193,971 $601,833 $73,633$1,298,762 $1,882,127 $770,561$1,353,927N $55,250 $65,227 $55,250 $73,835 $166,930 $25,047 $109,723 $159,008 -$32,160 $17,125Y

$115,350 $83,727 $3,161,078 $613,913 $22,806 $13,827 $19 $28 -$8,960 -$8,951Y $115,350 $89,327 $2,804,320 $774,299 $101,449 $18,226 $34,954 $50,655 -$48,268 -$32,568Y $91,050 $83,927 $2,962,535 $790,979 $220,580 $47,458 $302,602 $438,522 $129,480 $265,400Y

$91,050 $83,927 $4,233,164 $1,106,443 $993,767 $121,131$2,471,257 $3,581,273$1,598,621$2,708,637N

$89,850 $84,127 $1,672,162 $508,304 $232,136 $33,443 $240,698 $348,813 $42,006 $150,120Y

$115,350 $86,327 $3,068,880 $723,622 $25,475 $9,241 $3,141 $4,552 -$13,092 -$11,682Y

$89,850 $79,827 $1,198,665 $326,921 $125,397 $26,157 $79,553 $115,286 -$19,687 $16,046Y

$115,350 $83,727 $3,745,842 $680,265 $62,347 $47,458 $240 $347 -$14,649 -$14,542Y $91,050 $87,927 $2,339,970 $686,240 $325,736 $47,458 $503,541 $729,717 $225,263 $451,439Y $65,550 $71,927 $445,621 $147,151 $66,639 $13,745 $11,933 $17,293 -$40,962 -$35,602Y $80,750 $84,727 $1,567,049 $734,285 $946,692 $93,784$2,313,150 $3,352,149$1,460,242$2,499,242N $115,350 $83,727 $2,308,431 $578,996 $357,911 $50,694 $590,373 $855,552 $283,157 $548,335Y $105,050 $80,527 $11,620,324 $3,384,222 $853,410 $86,809$2,028,106 $2,939,072$1,261,506$2,172,472Y $105,050 $87,727 $2,883,060 $960,799 $157,512 $28,719 $122,193 $177,079 -$6,600 $48,285Y $105,050 $89,827 $1,624,242 $602,951 $182,024 $26,620 $133,336 $193,226 -$22,068 $37,822Y

$115,350 $84,027 $3,107,867 $624,850 $23,549 $10,903 $643 $931 -$12,004 -$11,715Y $91,050 $78,127 $1,609,602 $341,974 $58,016 $23,242 $18,358 $26,604 -$16,415 -$8,169Y $80,750 $84,827 $984,128 $403,459 $265,634 $39,120 $334,476 $484,712 $107,962 $258,198Y**Shut down?**  **Monitoring, Reporting, and Recordkeeping**  **Subtotals Total MA**  **CT Floor Control, Monitoring, Reporting, and**  **Recordkeeping Cost**AKEntechAlaska Incin # 1 Incin # 1 Incinerator 1000 300lb/hr 300lb/hr 10.327609 716.77766 716.777657 **799.3292546** 1388.855385 0.07

CAArmtecdefense Scrap incinerator 1 Scrap incinerator 1 Incinerator 5053 1.2tpd 100lb/hr 32.167411 12.67 988 584.981295 **1456.527034** 1495.166667 0.07 **Design Capacity**  **Units Average O2 (%)** **Stack Gas Flow Rate**  **(dscfm) dscfm @ 7% O2**  **Stack Gas Flow Rate (acfm)**  **Stack Gas Temp (°F)**  **Fraction PM that is PM 2.5 Design Capacity**  **Units Average**  **Moisture (%)**  **Design Capacity** Data Gap: Assumed same as similar unit Data Gap: Assumed average for subcategory

**Design Capacity**  **FacilityID UnitID**  **Emissions Unit ID Subcategory**  **Operating Hours**  **(hr/yr)** Data Gap: Filled using defaults previously used for proposal Data Gap: Used average for small remote subcategoryAKEntechAlaska Incin # 1 Incin # 1 Incinerator

CAArmtecdefense Scrap incinerator 1 Scrap incinerator 1 Incinerator Data Gap: Assumed same as similar unit Data Gap: Assumed average for subcategory

**FacilityID UnitID**  **Emissions Unit ID Subcategory**  Data Gap: Filled using defaults previously used for proposal Data Gap: Used average for small remote subcategory

**PM Filt HCl**  gr/dscf ppmvd

0.0779567381.5495 0.44 3.6 0.0318131498.33333 0.91 1.2 **ACI Adjustment**  **Factor Design**  **Capacity Units**  **Average O2 (%) Stack Gas**  **Flow Rate (dscfm)**  **dscfm @ 7% O2 Stack Gas Flow**  **Rate (acfm) Stack Gas Temp**  **(°F) Fraction PM that is PM 2.5**  **Design Capacity Units**  **Average Moisture**  **(%) Design Capacity**  Data Gap: Assumed same as similar unit Data Gap: Assumed average for subcategory

**Design Capacity**  **FacilityID UnitID**  **Emissions Unit ID Subcategory**  **Operating Hours**  **(hr/yr)** Data Gap: Filled using defaults previously used for proposal Data Gap: Used average for small remote subcategory

CAArmtecdefense Scrap incinerator 2 Scrap incinerator 2 Incinerator 5091 1.2tpd 100lb/hr 32.167411 12.65 981 582.2482014 **1446.207511** 1495.166667 0.07 CAArmtecdefense Scrap incinerator 3 Scrap incinerator 3 Incinerator 4972 1.2tpd 100lb/hr 32.167411 14.02 1356 671.171223 **1999.039128** 1495.166667 0.07 CTPfizer FB-IN-01 FB-IN-01 Incinerator 5000 1032lb/hr 1032lb/hr 32.167411 8233.239 8233.238997 **12137.58621** 1050 0.61

ILF&MStateBank Incinerator Incinerator Incinerator 30 80Pounds of waste per day 3.333333333lb/hr 32.167411 8233.239 8233.238997 **12137.58621** 1050 0.07 ILFlintHillsResources HB-2301 HB-2301 Incinerator 7575 12.2tpd 1016.666667lb/hr 32.167411 11.838846155365.4724 3497.652604 **7909.874145** 353.9333333 0.26 ILFlintHillsResources MB-1012 MB-1012 Incinerator 8114 7847lb/hr 7847lb/hr 32.167411 12.4318421120562.598 12527.14568 **30313.74454** 353.9333333 0.26 ILFlintHillsResources NB-800 NB-800 Incinerator 7594 8.5tpd 708.3333333lb/hr 32.167411 12.559166674092.7354 2455.886618 **6033.582773** 353.9333333 0.26 ILPolyOne CE4 CE4 Incinerator 5 3.5mmBTU/hr 190lb/hr 32.167411 8233.239 8233.238997 **12137.58621** 1050 0.07 INCovanceLabsGreenfield 241-1A 241-1A Incinerator 4896 350lb/hr 350lb/hr 32.167411 8233.239 8233.238997 **12137.58621** 1759.562798 0.07 KSCNHWichita Ace Burn-off Oven Ace Burn-off Oven Incinerator 5047.96 0 0 2938.765221lb/hr 32.167411 8233.239 8233.238997 **12137.58621** 1050 1 LAShellChemical F-T701 F-T701 Incinerator 5047.96 12tons/hr 24000lb/hr 32.167411 8563.8462 8563.846154 **12624.97312** 1050 0.61

NCGlaxoSmithKline MWI-2 MWI-2 Incinerator 8760 5900Tons of dry waste per year 1347.031963lb/hr 32.167411 16.4564516111224.125 3588.125363 **16546.80314** 1050 0.26 NDCNHAmerica INC-1 INC-1 Incinerator 2200 0.84tpd 70lb/hr 32.167411 8233.239 8233.238997 **12137.58621** 1050 1 NJNovartis 34 34 Incinerator 5000 780lb/hr 780lb/hr 32.167411 11.855555562861.6373 1862.008574 **4218.676138** 1050 0.26 OKPioneerTelephone MS200 MS200 Incinerator 4 100lbs. 2938.765221lb/hr 32.167411 8233.239 8233.238997 **12137.58621** 1050 0.07

PAAshlandNevilleIsland PR TOX PR TOX Incinerator 8400 4gallon per minute 2938.765221lb/hr 32.167411 16.934166676493.8962 1852.78489 **9573.416357** 1050 0.07 PASmithKlineBeecham 003 003 Incinerator 3120 2.25tpd 187.5lb/hr 32.167411 10.94375 1156.013 828.0254721 **1704.214709** 1050 0.26 SCEastmanColombia 1560-0008, ID #15 1560-0008, ID #15 Incinerator 8400 162tpd 13500lb/hr 47.852381 8.0176811594771.7039 4422.346081 **9150.377231** 1050 0.07 TXBASFFreeport IN-4702 IN-4702 Incinerator 8500 63MMBtu/hr 3405lb/hr 32.69 7.5305555562068.5049 1989.551155 **3073.101884** 1050 0.07 TXBASFFreeport IN-5500 IN-5500 Incinerator 8760 210mmBtu/hr 11350lb/hr 17.722441 4.19205714362922.894 75633.96584 **76476.37484** 1050 0.07 TXReichhold Thermal Oxidizer Thermal Oxidizer Incinerator 6240 11.52tpd 960lb/hr 30.807143 8.14625 8233.239 7554.292939 **11898.97243** 1050 0.07 TXSterlingChemTexasCity 53H3 53H3 Incinerator 8060 15MMBtu/hr 811lb/hr 46.8125 4.45 2412.5 2855.080935 **4535.840188** 1050 0.07

VATransInd 50825 50825 Incinerator 280 2700lbs of waste per day 112.5lb/hr 32.167411 8233.239 8233.238997 **12137.58621** 1050 0.07 WABoeingDevelopmentalCenter 9-67 data-destroy incinerator 9-67 data-destroy incinerator Incinerator 1500 600lb/hr 600lb/hr 32.167411 2220 2220 **3272.763175** 1012.888254 0.07 WVDuPontWashingtonWorks T71ME T71ME Incinerator 8585 1910lb/hr 1910lb/hr 32.167411 3.7251924.1365 2377.485229 **2836.596007** 1050 0.07AKEntechAlaska Incin # 1 Incin # 1 Incinerator

Data Gap: Assumed same as similar unit Data Gap: Assumed average for subcategory

**FacilityID UnitID**  **Emissions Unit ID Subcategory**  Data Gap: Filled using defaults previously used for proposal Data Gap: Used average for small remote subcategory

CAArmtecdefense Scrap incinerator 2 Scrap incinerator 2 Incinerator CAArmtecdefense Scrap incinerator 3 Scrap incinerator 3 Incinerator CTPfizer FB-IN-01 FB-IN-01 Incinerator

ILF&MStateBank Incinerator Incinerator Incinerator ILFlintHillsResources HB-2301 HB-2301 Incinerator ILFlintHillsResources MB-1012 MB-1012 Incinerator ILFlintHillsResources NB-800 NB-800 Incinerator ILPolyOne CE4 CE4 Incinerator INCovanceLabsGreenfield 241-1A 241-1A Incinerator KSCNHWichita Ace Burn-off Oven Ace Burn-off Oven Incinerator LAShellChemical F-T701 F-T701 Incinerator

NCGlaxoSmithKline MWI-2 MWI-2 Incinerator NDCNHAmerica INC-1 INC-1 Incinerator NJNovartis 34 34 Incinerator OKPioneerTelephone MS200 MS200 Incinerator

PAAshlandNevilleIsland PR TOX PR TOX Incinerator PASmithKlineBeecham 003 003 Incinerator SCEastmanColombia 1560-0008, ID #15 1560-0008, ID #15 Incinerator TXBASFFreeport IN-4702 IN-4702 Incinerator TXBASFFreeport IN-5500 IN-5500 Incinerator TXReichhold Thermal Oxidizer Thermal Oxidizer Incinerator TXSterlingChemTexasCity 53H3 53H3 Incinerator

VATransInd 50825 50825 Incinerator WABoeingDevelopmentalCenter 9-67 data-destroy incinerator 9-67 data-destroy incinerator Incinerator WVDuPontWashingtonWorks T71ME T71ME Incinerator **PM Filt HCl**  gr/dscf ppmvd **ACI Adjustment**  **Factor** 0.0365613028.33333 0.91 1.2 0.0250523638.33333 0.91 1.2 0.002578618 0.82 1.00 12.384

0.03582203121.6553 0.91 0.04 0.027665508 0.1 -3.35 12.2 0.022901621 1.9 0.27 94.164 0.032516805 1.6 -3.89 8.5 0.03582203121.6553 0.91 2.28 0.038038252 20.04 0.80 4.2 0.030550063 9.73 0.4435.2651826 0.002399863 5.8 1.00 288

0.013784678 120.3 0.4416.1643836 0.019055547 87 0.44 0.84 0.179760243 91 0.44 9.36 0.03582203121.6553 0.9135.2651826

0.004464505 2.12 0.4435.2651826 0.014685009 10.8 0.44 2.25 0.00397719 2.8 0.44 162 0.169072965 0.52 -2.24 40.86 0.0268005780.04133 -5.68 136.2 0.00244444221.6553 0.91 11.52 0.02887612921.6553 0.91 9.732

0.03582203121.6553 0.91 1.35

0.06162459126.5404 -0.87 7.2 0.013461258 0.35 0.44 22.92

0.706186653**Fabric Filter Costs**

**Parameters/Costs Equation**  AKEntechAlask a CAArmtecdefe

nse CAArmtecdefe

nse CAArmtecdefe

nse CTPfizer ILF&MStateBa nk ILFlintHillsReso

urces ILFlintHillsReso

urces ILFlintHillsReso

urces ILPolyOne INCovanceLab sGreenfield KSCNHWichitaLAShellChemic al NCGlaxoSmith

Kline NDCNHAmeric

a NJNovartis OKPioneerTele phone PAAshlandNevi

lleIsland PASmithKlineB

eecham SCEastmanCol

ombia TXBASFFreep

ort TXBASFFreep

ort TXReichhold TXSterlingChe mTexasCity VATransInd WABoeingDev elopmentalCent er WVDuPontWas

hingtonWorks Model Unit

Incin # 1 Scrap

incinerator 1 Scrap

incinerator 2 Scrap

incinerator 3 FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 datadestroy incinerator T71ME

A. Parameters 1. Incinerator capacity, lb/hr (C) 300 100 100 100 1032 3.333333333 1016.666667 7847 708.3333333 190 350 2938.765221 24000 1347.031963 70 780 2938.765221 2938.765221 187.5 13500 3405 11350 960 811 112.5 600 1910 2939 2. Annual operating hours, hr/yr (H) 1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5047.96 5047.96 8760 2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585 5048 3. Exhaust gas flow rate, dscfm (Q) 716.777657 988 981 1356 8233.238997 8233.238997 5365.472436 20562.59781 4092.735417 8233.238997 8233.238997 8233.238997 8563.846154 11224.125 8233.238997 2861.637255 8233.238997 6493.89619 1156.012963 4771.70386 2068.504878 62922.89447 8233.238997 2412.5 8233.238997 2220 1924.136517 8233 4. PM concentration, gr/dscf (PM) 0.07795673 0.031813149 0.036561302 0.025052363 0.002578618 0.035822031 0.027665508 0.022901621 0.032516805 0.035822031 0.038038252 0.030550063 0.002399863 0.013784678 0.019055547 0.179760243 0.035822031 0.004464505 0.014685009 0.00397719 0.169072965 0.026800578 0.002444442 0.028876129 0.035822031 0.061624591 0.013461258 0.036 5. Water vapor in gas from incinerator (10% by weight) a. lb/min = Q / (385 ft3/lb-mol) x (29 lb/lb-mol) x moisture content (0.10) 5.4 7.4 7.4 10.2 62.0 62.0 40.4 154.9 30.8 62.0 62.0 62.0 64.5 84.5 62.0 21.6 62.0 48.9 8.7 35.9 15.6 474.0 62.0 18.2 62.0 16.7 14.5 62.0 b. scfm = (lb/min) / (18 lb/lb-mol) x (385 ft3/lb-mol) 115 159 158 218 1,326 1,326 864 3,313 659 1,326 1,326 1,326 1,380 1,808 1,326 461 1,326 1,046 186 769 333 10,138 1,326 389 1,326 358 310 1,326 6. Enthalpy change in quench (1800°F to 300°F) a. Dry gas from incinerator, Btu/lb air = [7.010 x (300°F - 77°F) - 7.554 x (1800°F - 77°F)] / (29 lb/lb-mol) 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 b. Water vapor from incinerator, Btu/lb water vapor = [8.154 x (300°F - 77°F) - 9.215 x (1800°F - 77°F)] / (18 lb/lb-mol) 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 c. Total gas stream, Btu/yr = [(Btu/lb air) x Q / (385 ft3/lb-mol) x (29 lb/lb-mol) x (60 min/hr) x H] + [(Btu/lb water vapor) x Q x (0.00753 lb water vapor/ft3) x (60 min/hr) x H] 1.53E+09 1.07E+10 1.07E+10 1.44E+10 8.80E+10 5.28E+08 8.69E+10 3.57E+11 6.64E+10 8.80E+07 8.62E+10 8.88E+10 9.24E+10 2.10E+11 3.87E+10 3.06E+10 7.04E+07 1.17E+11 7.71E+09 8.57E+10 3.76E+10 1.18E+12 1.10E+11 4.16E+10 4.93E+09 7.12E+09 3.53E+10 8.88E+10

d. Cooling water i. Heat of vaporization at 77°F, Btu/lb 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 ii. Sensible heat for vapor, Btu/lb 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 iii. Total, Btu/lb water 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 7. Cooling water evaporated, lb/yr a. lb/yr = [enthalpy change (total gas stream, Btu/yr)] / [enthalpy change (cooling water, Btu/lb)] 1.35E+06 9.40E+06 9.41E+06 1.27E+07 7.75E+07 4.65E+05 7.65E+07 3.14E+08 5.85E+07 7.75E+04 7.59E+07 7.83E+07 8.14E+07 1.85E+08 3.41E+07 2.69E+07 6.20E+04 1.03E+08 6.79E+06 7.55E+07 3.31E+07 1.04E+09 9.68E+07 3.66E+07 4.34E+06 6.27E+06 3.11E+07 7.83E+07
b. scfm = [cooling water evaporated (lb/yr)] / (18 lb/lb-mol) x (385 ft3/lb-mol) / (H * 60 min/hr) 481 663 659 910 5,528 5,528 3,602 13,806 2,748 5,528 5,528 5,528 5,750 7,536 5,528 1,921 5,528 4,360 776 3,204 1,389 42,246 5,528 1,620 5,528 1,491 1,292 5,528 8. Actual gas flow into fabric filter, acfm (AQ)= [Q + (water vapor in gas from incinerator, scfm) + (water vapor added in quench, i.e., cooling water evaporated, scfm)] x [(300°F + 460°F)/528°R] 1,891 2,606 2,588 3,577 21,717 21,717 14,153 54,238 10,795 21,717 21,717 21,717 22,589 29,606 21,717 7,548 21,717 17,129 3,049 12,586 5,456 165,972 21,717 6,363 21,717 5,856 5,075 21,716

9. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 10. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 11. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 12. Compressed air cost, $/1,000 ft3(CAC) $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 13. Dust disposal cost, $/ton (DDC) $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 14. Capital recovery factors = [i x (1 + i)a] / [(1 + i)a- 1], where i = interest rate, a = equipment life a. Bag CRF, 2-yr life, 7% interest 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 b. Cage CRF, 4-yr life, 7% interest 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 c. Equipment CRF, 20-yr life, 7% interest 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439
15. Cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 1989 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 B. Total Capital Investment 1. $ = (47.0 x Q + 306,720) x (1.4 retrofit cost factor) x (525.4/357.5) $767,048 $795,772 $795,030 $834,745$1,563,084$1,563,084$1,259,371$2,868,835$1,124,581$1,563,084$1,563,084$1,563,084$1,598,098$1,879,837$1,563,084 $994,201$1,563,084$1,378,878 $813,565$1,196,488 $910,203$7,355,036$1,563,084 $946,634$1,563,084 $926,248 $894,914 $1,563,059 2. $/dscfm = $ / Q $1,070.13 $805.44 $810.43 $615.59 $189.85 $189.85 $234.72 $139.52 $274.77 $189.85 $189.85 $189.85 $186.61 $167.48 $189.85 $347.42 $189.85 $212.33 $703.77 $250.75 $440.03 $116.89 $189.85 $392.39 $189.85 $417.23 $465.10 $189.85 C. Direct Annual Operating Costs, $/yr 1. Electricity = (0.746 kW/hp) x hp (0.0072 x Q + 3.20) x H x EC $417 $2,597 $2,604 $3,212 $15,568 $93 $15,791 $61,157 $12,362 $16 $15,244 $15,717 $16,316 $36,675 $6,850 $5,931 $12 $20,911 $1,792 $15,721 $7,664 $199,167 $19,428 $8,262 $872 $1,434 $7,296 $15,717 3. Evaporative cooler water = (0.1007 x Q + 23.1506) gal/min x (60 min/hr) x H x WC $1,144 $7,437 $7,449 $9,528 $51,134 $307 $51,218 $203,870 $39,667 $51 $50,071 $51,625 $53,641 $121,248 $22,499 $18,679 $41 $68,250 $5,225 $50,769 $23,608 $668,509 $63,816 $25,736 $2,864 $4,441 $22,346 $51,624 4. Operating labor = (1 hr/shift) x (1 shift/8 hr) x H x LR $4,325 $21,854 $22,019 $21,504 $21,625 $130 $32,762 $35,093 $32,844 $22 $21,175 $21,832 $21,832 $37,887 $9,515 $21,625 $17 $36,330 $13,494 $36,330 $36,763 $37,887 $26,988 $34,860 $1,211 $6,488 $37,130 $21,833 5. Supervisory labor = 0.15 x (operating labor) $649 $3,278 $3,303 $3,226 $3,244 $19 $4,914 $5,264 $4,927 $3 $3,176 $3,275 $3,275 $5,683 $1,427 $3,244 $3 $5,450 $2,024 $5,450 $5,514 $5,683 $4,048 $5,229 $182 $973 $5,570 $3,275 6. Maintenance labor = (0.5 hr/shift) x (1 shift/8 hr) x H x (LR x 1.1) $2,379 $12,020 $12,110 $11,827 $11,894 $71 $18,019 $19,301 $18,064 $12 $11,646 $12,008 $12,008 $20,838 $5,233 $11,894 $10 $19,982 $7,422 $19,982 $20,219 $20,838 $14,843 $19,173 $666 $3,568 $20,422 $12,008 7. Maintenance materials = 0.02 x TCI $15,341 $15,915 $15,901 $16,695 $31,262 $31,262 $25,187 $57,377 $22,492 $31,262 $31,262 $31,262 $31,962 $37,597 $31,262 $19,884 $31,262 $27,578 $16,271 $23,930 $18,204 $147,101 $31,262 $18,933 $31,262 $18,525 $17,898 $31,261 8. Compressed air = AQ x (2 ft3air/1,000 ft3filtered) x (60 min/hr) x H x CAC $54 $379 $379 $512 $3,127 $19 $3,088 $12,675 $2,361 $3 $3,062 $3,157 $3,284 $7,469 $1,376 $1,087 $3 $4,144 $274 $3,045 $1,336 $41,873 $3,903 $1,477 $175 $253 $1,255 $3,157 9. Dust disposal = (PM gr/dscf x Q x 60 min/hr x 1 lb/7,000 gr) x (1 ton/2,000 lb) x H x DDC $8 $23 $27 $25 $16 $1 $165 $562 $149 $0 $225 $187 $15 $199 $51 $378 $0 $36 $8 $23 $437 $2,171 $18 $83 $12 $30 $33 $220 10. Bag replacement a. Bag cost = AQ x ($2.5/ft2) x (525.4/317.4) x (1.08 taxes and freight ratio)/(3.5 ft/min G/C ratio) $2,414 $3,328 $3,304 $4,567 $27,732 $27,732 $18,072 $69,260 $13,785 $27,732 $27,732 $27,732 $28,845 $37,806 $27,732 $9,639 $27,732 $21,873 $3,894 $16,072 $6,967 $211,940 $27,732 $8,126 $27,732 $7,478 $6,481 $27,731 b. Bag replacement labor cost = AQ x (0.15 hr/bag)/(18 ft2bag area)/(3.5 ft/min G/C ratio) x LR $156 $215 $213 $295 $1,789 $1,789 $1,166 $4,468 $889 $1,789 $1,789 $1,789 $1,861 $2,439 $1,789 $622 $1,789 $1,411 $251 $1,037 $449 $13,673 $1,789 $524 $1,789 $482 $418 $1,789 c. Bag replacement cost = Bag CRF x [(total bag cost) + (bag replacement labor cost)] $1,421 $1,959 $1,945 $2,689 $16,328 $16,328 $10,640 $40,778 $8,116 $16,328 $16,328 $16,328 $16,983 $22,259 $16,328 $5,675 $16,328 $12,878 $2,293 $9,463 $4,102 $124,785 $16,328 $4,784 $16,328 $4,403 $3,816 $16,327 11. Cage replacement a. Number of bags = AQ/(3.5 ft/min G/C ratio)/(18 ft2bag area) $30 $41 $41 $57 $345 $345 $225 $861 $171 $345 $345 $345 $359 $470 $345 $120 $345 $272 $48 $200 $87 $2,634 $345 $101 $345 $93 $81 $345 b. Cage replacement labor cost = bag replacement labor cost $156 $215 $213 $295 $1,789 $1,789 $1,166 $4,468 $889 $1,789 $1,789 $1,789 $1,861 $2,439 $1,789 $622 $1,789 $1,411 $251 $1,037 $449 $13,673 $1,789 $524 $1,789 $482 $418 $1,789 c. Cage replacement cost = Cage CRF x [single-cage cost (4.941+ 0.163 x 18 ft2bag area) x (number of bags) x (525.4/317.4) + (cage replacement labor cost)] $161 $223 $221 $305 $1,855 $1,855 $1,209 $4,632 $922 $1,855 $1,855 $1,855 $1,929 $2,529 $1,855 $645 $1,855 $1,463 $260 $1,075 $466 $14,175 $1,855 $543 $1,855 $500 $433 $1,855

D. Indirect Annual Costs, $/yr 1. Overhead = 0.6 x (labor + maintenance materials) $13,616 $31,841 $31,999 $31,951 $40,815 $18,889 $48,530 $70,221 $46,996 $18,779 $40,356 $41,026 $41,446 $61,203 $28,462 $33,988 $18,775 $53,603 $23,527 $51,414 $48,420 $126,905 $46,285 $46,916 $19,992 $17,732 $48,612 $41,026 2. Property taxes, insurance, and administration = 0.04 x TCI $30,682 $31,831 $31,801 $33,390 $62,523 $62,523 $50,375 $114,753 $44,983 $62,523 $62,523 $62,523 $63,924 $75,193 $62,523 $39,768 $62,523 $55,155 $32,543 $47,860 $36,408 $294,201 $62,523 $37,865 $62,523 $37,050 $35,797 $62,522 3. Capital recovery = Equipment CRF x (TCI - bag replacement cost - cage replacement cost) $72,254 $74,909 $74,841 $78,511 $145,828 $145,828 $117,757 $266,511 $105,299 $145,828 $145,828 $145,828 $149,064 $175,103 $145,828 $93,249 $145,828 $128,803 $76,554 $111,945 $85,486 $681,146 $145,828 $88,853 $145,828 $86,968 $84,072 $145,825

E. Total Annual Cost 1. $/yr = Direct Annual Costs + Indirect Annual Costs $142,452 $204,266 $204,599 $213,375 $405,217 $277,326 $379,655 $892,194 $339,182 $276,681 $402,751 $406,622 $415,680 $603,883 $333,209 $256,046 $276,655 $434,582 $181,686 $377,006 $288,627$2,364,442 $437,125 $292,714 $283,769 $182,365 $284,679 $406,650 2. ($/yr) / dscfm = ($/yr) / Q $198.74 $206.75 $208.56 $157.36 $49.22 $33.68 $70.76 $43.39 $82.87 $33.61 $48.92 $49.39 $48.54 $53.80 $40.47 $89.48 $33.60 $66.92 $157.17 $79.01 $139.53 $37.58 $53.09 $121.33 $34.47 $82.15 $147.95 $49.39
Sources: 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); and Dry Injection Fabric Filter Cost Memorandum (IV-B-32). 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates 3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009. 4. Water cost: Air Compliance Advisor, version 7.5. 5. Compressed air cost: P2Pays.org. Energy Tips – Compressed Air. Compressed Air Tip Sheet #1. August 2004. 6. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey Elec (Mw-hr/yr) = 6.24 38.88 38.98 48.08 233.05 1.40 236.39 915.53 185.07 0.23 228.20 235.28 244.25 549.03 102.54 88.79 0.19 313.04 26.82 235.34 114.73 2981.54 290.84 123.68 13.05 21.47 109.22 235.28 Dust disposal cost ($/yr) $8 $23 $27 $25 $16 $1 $165 $562 $149 $0 $225 $187 $15 $199 $51 $378 $0 $36 $8 $23 $437 $2,171 $18 $83 $12 $30 $33 $220 Dust disposal unit cost ($/ton) $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 Dust amount (tpy) 0.24 0.68 0.78 0.72 0.45 0.04 4.82 16.38 4.33 0.01 6.57 5.44 0.44 5.81 1.48 11.02 0.01 1.04 0.23 0.68 12.74 63.31 0.54 2.41 0.35 0.88 0.95 6.41

# Incremental Control Model Costs

**Parameters/Costs Equation**  CAArmtecdef ense CAArmtecdef

ense CAArmtecdef

ense
Scrap incinerator 1Scrap

incinerator 2Scrap

incinerator 3


# A. Parameters 1. Incinerator capacity, lb/hr (C) 100 100 100 

# 2. Annual operating hours, hr/yr (H) 5053 5091 4972 

# 3. Exhaust gas flow rate, dscfm (Q) 988 981 1356 

# 4. Unc. HCl concentration, ppmvd (HClu) 8.3333333338.3333333338.333333333 

# 5. Cont. HCl concentration, ppmvd (HClc) 29.0 29.0 29.0 6. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 7. Wastewater (blowdown) flow, gpm (B) 0.018 0.018 0.018 8. Caustic cost, $/ton (CC) $357 $357 $357 9. Sewage disposal cost, $/1,000 gal (SDC) $3.80 $3.80 $3.80
10. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 11. Lime cost, $/ton (LC) $95 $95 $95 12. Sodium bicarbonate cost, $/ton (SBC) $440 $440 $440 13. Dust disposal cost, $/ton (DDC) $34.29 $34.29 $34.29 14. Activated carbon cost, $/lb (ACC) $1.38 $1.38 $1.38 15. Natural gas cost, $/1,000 ft3

# (NGC) $9.58 $9.58 $9.58 16. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 17. Capital recovery factors = [i x (1 + i)a

# ] / [(1 + i)a

# - 1], where i = interest rate, a = equipment life a. Bag CRF, 2-yr life, 7% interest 0.55309 0.55309 0.55309 b. Cage CRF, 4-yr life, 7% interest 0.29523 0.29523 0.29523 18. Total bag cost, $/yr $13,473 $13,473 $3,031 19. Bag replacement labor cost, $/yr $603 $603 $136 20. Total cage cost, $/yr $2,183 $2,183 $491 21. Cage replacement labor cost, $/yr $603 $603 $136 22. Urea solution cost, $/gal (U) $0.85 $0.85 $0.85
B. Increase Caustic Flow 1. Caustic = HCl x (3.117E-9) x Q x H x CC $161 $161 $217 2. Sewage disposal = B x (60 min/hr) x H x SDC $21 $21 $20 3. Makeup water = B x (60 min/hr) x H x WC $1 $1 $1 4. Total cost a. $/yr = Caustic + Sewage disposal + Makeup water $183 $183 $239 b. ($/yr) / dscfm = ($/yr) / Q $0.18 $0.19 $0.18
C. Increase Lime Flow 1. Makeup lime = (2.4E-7 lb/dscf) x HCl x Q x (1 ton/2000 lb) x (60 min/hr) x H x LC $28 $28 $38

# Incremental Control Model Costs

**Parameters/Costs Equation**  CAArmtecdef ense CAArmtecdef

ense CAArmtecdef

ense 

# 2. Dust disposal = HCl x Q x (60 min/hr) x (2.86E-7 lb/dscf) x (1 ton/2,000 lb) x H x DDC $12 $12 $17

# Incremental Control Model Costs

**Parameters/Costs Equation**  CAArmtecdef ense CAArmtecdef

ense CAArmtecdef

ense


# 3. Total cost a. $/yr = Makeup lime + Dust disposal $41 $41 $55 b. ($/yr) / dscfm = ($/yr) / Q $0.04 $0.04 $0.04
D. Increase NaHCO3

# Flow 1. Makeup NaHCO3 

# = (2.73E-7 lb/dscf x HCl x Q) x (1 ton/2000 lb) x (60 min/hr) x H x SBC $150 $150 $202 2. Dust disposal = [(HCl x Q x 60 min/hr x 2.10E-7 lb/dscf)] x (1 ton/2,000 lb) x H x DDC $9 $9 $12
3. Total cost a. $/yr = Makeup NaHCO3 + Dust disposal $159 $159 $215 b. ($/yr) / dscfm = ($/yr) / Q $0.16 $0.16 $0.16
E. Increase Carbon Flow 1. Activated carbon = (1.27E-3) x Q x H x ACC $8,750 $8,753 $11,816 2. Dust disposal = (1.27E-3) x Q x (1 ton/2,000 lb) x H x DDC $109 $109 $147 3. Total cost a. $/yr = Activated carbon + Dust disposal $8,858 $8,862 $11,963 b. ($/yr) / dscfm = ($/yr) / Q $8.97 $9.03 $8.82
F. Increase Natural Gas 1. Natural gas a. $/yr = (0.32 Btu/lb/°F) x (28.5 lb/lbmole) x (100°F) x (lbmole/385 ft3

# ) x (ft3

# /1,000 Btu) x (Q/0.9) x (60 min/hr) x H x NGC $7,553 $7,556 $10,200

b. ($/yr) / dscfm = ($/yr) / Q $7.64 $7.70 $7.52 G. Increase Scrubber Horsepower 1. Fan electricity = 0.746 x (0.0205 x Q) x H x EC $5,100 $5,102 $6,887 2. Pump electricity =0.746 x (0.00267 x Q + 4.554) x H x EC $1,811 $1,820 $2,025 3. Total cost a. $/yr = Fan electricity + pump electricity $6,911 $6,922 $8,913 b. ($/yr) / dscfm = ($/yr) / Q $6.99 $7.06 $6.57 H. Improve FF Performance 1. Bag replacement = Bag CRF x [(total bag cost) + (bag replacement labor cost)] $7,785 $7,785 $1,752 2. Cage replacement = Cage CRF x [(total cage cost) + (cage replacement labor cost)] $823 $823 $185
3. Total cost a. $/yr = Bag replacement + Cage replacement $8,608 $8,608 $1,937

# Incremental Control Model Costs

**Parameters/Costs Equation**  CAArmtecdef ense CAArmtecdef

ense CAArmtecdef

ense 

# b. ($/yr) / dscfm = ($/yr) / Q $8.71 $8.77 $1.43

# Incremental Control Model Costs

**Parameters/Costs Equation**  CAArmtecdef ense CAArmtecdef

ense CAArmtecdef

ense



# I. Increase NOX

# Reagent 1. Reagent a. $/yr = (0.36 gal/hr) x H x U $1,546 $1,558 $1,521 b. ($/yr) / dscfm = ($/yr) / Q $1.56 $1.59 $1.12
Sources: 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); Wet Scrubber Cost Memorandum (IV-B-30); Dry Injection Fabric Filter Cost Memorandum (IV-B-32); and Secondary Chamber Retrofit Cost Memorandum (IV-B-33). 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates. 3. Lime cost: U.S. Geological Survey. Mineral Commodity Summaries 2008. Hydrated Lime Average Value, 2007. 4. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey. 5. Natural gas cost: Energy Information Administration. Natural Gas Prices: 2008. 6. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009. 7. Water cost, sewage disposal cost: Air Compliance Advisor, version 7.5. 8. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online information from Norit, an activated carbon vendor. 9. Sodium bicarbonate cost: Purchasing.com. April 5, 2007. Sodium bicarbonate market supports level pricing—for now.

# CTPfizer ILF&MStateB ank ILFlintHillsRe

sources ILFlintHillsRe

sources ILFlintHillsRe

sources ILPolyOne INCovanceLa bsGreenfieldKSCNHWich

ita LAShellChem

ical NCGlaxoSmit

hKline NDCNHAmer

ica NJNovartis OKPioneerTe lephone

FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 INC-1 34 MS200

10323.3333333331016.666667 7847708.333333 190 3502938.76522 240001347.03196 70 7802938.76522 5000 30 7575 8114 7594 5 4896 5047.96 5047.96 8760 2200 5000 4 8233.2389978233.2389975365.47243620562.597814092.73542 8233.239 8233.239 8233.2398563.84615 11224.125 8233.2392861.63725 8233.239 0.8221.65527982 0.1 1.9 1.621.6552798 20.04 9.73 5.8 120.3 87 9121.6552798 

# 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $95 $95 $95 $95 $95 $95 $95 $95 $95 $95 $95 $95 $95 $440 $440 $440 $440 $440 $440 $440 $440 $440 $440 $440 $440 $440 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07

0.55309 0.55309 0.55309 0.553090.553090.553090.553090.553090.553090.553090.553090.553090.55309 0.29523 0.29523 0.29523 0.295230.295230.295230.295230.295230.295230.295230.295230.295230.29523 $13,473 $13,473 $13,473 $13,473$13,473$13,473$13,473$13,473$13,473$13,473$13,473$13,473$13,473 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85

$1,327 $8 $1,310 $5,377 $1,002 $1 $1,299 $1,339 $1,393 $3,169 $584 $461 $1 $21 $0 $31 $33 $31 $0 $20 $21 $21 $36 $9 $21 $0 $1 $0 $2 $2 $2 $0 $1 $1 $1 $2 $0 $1 $0 $1,348 $8 $1,343 $5,412 $1,034 $1 $1,320 $1,361 $1,415 $3,207 $593 $483 $1 $0.16 $0.00 $0.25 $0.26 $0.25 $0.00 $0.16 $0.17 $0.17 $0.29 $0.07 $0.17 $0.00

$23 $4 $3 $217 $34 $1 $553 $277 $172 $8,091 $1,078 $891 $0

# CTPfizer ILF&MStateB ank ILFlintHillsRe

sources ILFlintHillsRe

sources ILFlintHillsRe

sources ILPolyOne INCovanceLa bsGreenfieldKSCNHWich

ita LAShellChem

ical NCGlaxoSmit

hKline NDCNHAmer

ica NJNovartis OKPioneerTe lephone 

# $10 $2 $1 $93 $15 $0 $238 $119 $74 $3,480 $464 $383 $0

# CTPfizer ILF&MStateB ank ILFlintHillsRe

sources ILFlintHillsRe

sources ILFlintHillsRe

sources ILPolyOne INCovanceLa bsGreenfieldKSCNHWich

ita LAShellChem

ical NCGlaxoSmit

hKline NDCNHAmer

ica NJNovartis OKPioneerTe lephone



# $33 $5 $4 $310 $49 $1 $790 $396 $245$11,571 $1,542 $1,274 $1 $0.00 $0.00 $0.00 $0.02 $0.01 $0.00 $0.10 $0.05 $0.03 $1.03 $0.19 $0.45 $0.00

$122 $19 $15 $1,142 $179 $3 $2,911 $1,457 $904$42,624 $5,679 $4,692 $3 $7 $1 $1 $68 $11 $0 $175 $87 $54 $2,555 $340 $281 $0

$129 $20 $16 $1,211 $190 $3 $3,086 $1,545 $958$45,180 $6,019 $4,973 $3 $0.02 $0.00 $0.00 $0.06 $0.05 $0.00 $0.37 $0.19 $0.11 $4.03 $0.73 $1.74 $0.00

$72,148 $433 $71,232$292,412$54,471 $72$70,647$72,840$75,765$172,321 $31,745$25,077 $58 $896 $5 $885 $3,633 $677 $1 $878 $905 $941 $2,141 $394 $312 $1 $73,044 $438 $72,117$296,045$55,148 $73$71,525$73,745$76,706$174,462$32,139$25,388 $58 $8.87 $0.05 $13.44 $14.40 $13.47 $0.01 $8.69 $8.96 $8.96 $15.54 $3.90 $8.87 $0.01

$62,280 $374 $61,489$252,419$47,021 $62$60,985$62,877$65,402$148,753$27,403$21,647 $50

$7.56 $0.05 $11.46 $12.28 $11.49 $0.01 $7.41 $7.64 $7.64 $13.25 $3.33 $7.56 $0.01

$42,054 $252 $41,520$170,444$31,751 $42$41,180$42,458$44,163$100,444$18,504$14,617 $34 $6,612 $40 $7,127 $24,041 $5,859 $7 $6,474 $6,675 $6,897$15,070 $2,909 $3,038 $5 $48,666 $292 $48,647$194,485$37,609 $49$47,654$49,133$51,060$115,515$21,413$17,655 $39 $5.91 $0.04 $9.07 $9.46 $9.19 $0.01 $5.79 $5.97 $5.96 $10.29 $2.60 $6.17 $0.00

$7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $823 $823 $823 $823 $823 $823 $823 $823 $823 $823 $823 $823 $823

$8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608

# CTPfizer ILF&MStateB ank ILFlintHillsRe

sources ILFlintHillsRe

sources ILFlintHillsRe

sources ILPolyOne INCovanceLa bsGreenfieldKSCNHWich

ita LAShellChem

ical NCGlaxoSmit

hKline NDCNHAmer

ica NJNovartis OKPioneerTe lephone 

# $1.05 $1.05 $1.60 $0.42 $2.10 $1.05 $1.05 $1.05 $1.01 $0.77 $1.05 $3.01 $1.05

# CTPfizer ILF&MStateB ank ILFlintHillsRe

sources ILFlintHillsRe

sources ILFlintHillsRe

sources ILPolyOne INCovanceLa bsGreenfieldKSCNHWich

ita LAShellChem

ical NCGlaxoSmit

hKline NDCNHAmer

ica NJNovartis OKPioneerTe lephone



# $1,530 $9 $2,318 $2,483 $2,324 $2 $1,498 $1,545 $1,545 $2,681 $673 $1,530 $1 $0.19 $0.00 $0.43 $0.12 $0.57 $0.00 $0.18 $0.19 $0.18 $0.24 $0.08 $0.53 $0.00

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); Wet Scrubber Cost Memorandum (IV-B-30); Dry Injection Fabric Filter Cost 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment

8. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online information

# PAAshlandN evilleIsland PASmithKlin

eBeecham SCEastmanC

olombia TXBASFFree

port TXBASFFree

port TXReichholdTXSterlingCh emTexasCityVATransIndWABoeingDe velopmentalC enter WVDuPont

Washington Works PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 datadestroy incinerator T71ME

2938.76522 187.5 13500 3405 11350 960 811 112.5 600 1910 8400 3120 8400 8500 8760 6240 8060 280 1500 8585 6493.896191156.012964771.703862068.5048862922.8945 8233.239 2412.5 8233.239 22201924.13652 2.12 10.8 2.8 0.520.0413333321.655279821.655279821.655279826.5403701 0.35 

# 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $95 $95 $95 $95 $95 $95 $95 $95 $95 $95 $440 $440 $440 $440 $440 $440 $440 $440 $440 $440 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07

0.553090.553090.553090.553090.553090.553090.553090.553090.553090.55309 0.295230.295230.295230.295230.295230.295230.295230.295230.295230.29523 $13,473$13,473$13,473$13,473$13,473$13,473$13,473$13,473$13,473$13,473 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85

$1,758 $116 $1,292 $567$17,764 $1,656 $627 $74 $107 $532 $34 $13 $34 $35 $36 $26 $33 $1 $6 $35 $2 $1 $2 $2 $2 $1 $2 $0 $0 $2 $1,794 $130 $1,328 $603$17,802 $1,683 $661 $76 $114 $569 $0.28 $0.11 $0.28 $0.29 $0.28 $0.20 $0.27 $0.01 $0.05 $0.30

$79 $27 $77 $6 $16 $761 $288 $34 $60 $4

# PAAshlandN evilleIsland PASmithKlin

eBeecham SCEastmanC

olombia TXBASFFree

port TXBASFFree

port TXReichholdTXSterlingCh emTexasCityVATransIndWABoeingDe velopmentalC enter WVDuPont

Washington Works 

# $34 $11 $33 $3 $7 $327 $124 $15 $26 $2

# PAAshlandN evilleIsland PASmithKlin

eBeecham SCEastmanC

olombia TXBASFFree

port TXBASFFree

port TXReichholdTXSterlingCh emTexasCityVATransIndWABoeingDe velopmentalC enter WVDuPont

Washington Works


# $113 $38 $110 $9 $22 $1,088 $412 $49 $86 $6 $0.02 $0.03 $0.02 $0.00 $0.00 $0.13 $0.17 $0.01 $0.04 $0.00

$417 $140 $404 $33 $82 $4,009 $1,517 $180 $318 $21 $25 $8 $24 $2 $5 $240 $91 $11 $19 $1

$442 $149 $429 $35 $87 $4,250 $1,608 $191 $338 $22 $0.07 $0.13 $0.09 $0.02 $0.00 $0.52 $0.67 $0.02 $0.15 $0.01

$95,602 $6,321 $70,248$30,815$966,041 $90,041 $34,079 $4,040 $5,836$28,951 $1,188 $79 $873 $383$12,002 $1,119 $423 $50 $73 $360 $96,790 $6,400$71,121 $31,198$978,043$91,159$34,502 $4,090 $5,909$29,310 $14.90 $5.54 $14.90 $15.08 $15.54 $11.07 $14.30 $0.50 $2.66 $15.23

$82,526 $5,457$60,640$26,600$833,914$77,726$29,418 $3,488 $5,038$24,991

$12.71 $4.72 $12.71 $12.86 $13.25 $9.44 $12.19 $0.42 $2.27 $12.99

$55,725 $3,685$40,947$17,962$563,095$52,484$19,864 $2,355 $3,402$16,875 $9,164 $1,188 $7,239 $4,268$75,328 $8,252 $4,416 $370 $783 $4,146 $64,890 $4,873$48,186$22,230$638,423$60,735$24,281 $2,725 $4,185$21,021 $9.99 $4.21 $10.10 $10.75 $10.15 $7.38 $10.06 $0.33 $1.89 $10.93

$7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $823 $823 $823 $823 $823 $823 $823 $823 $823 $823

$8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608

# PAAshlandN evilleIsland PASmithKlin

eBeecham SCEastmanC

olombia TXBASFFree

port TXBASFFree

port TXReichholdTXSterlingCh emTexasCityVATransIndWABoeingDe velopmentalC enter WVDuPont

Washington Works 

# $1.33 $7.45 $1.80 $4.16 $0.14 $1.05 $3.57 $1.05 $3.88 $4.47

# PAAshlandN evilleIsland PASmithKlin

eBeecham SCEastmanC

olombia TXBASFFree

port TXBASFFree

port TXReichholdTXSterlingCh emTexasCityVATransIndWABoeingDe velopmentalC enter WVDuPont

Washington Works



# $2,570 $955 $2,570 $2,601 $2,681 $1,909 $2,466 $86 $459 $2,627 $0.40 $0.83 $0.54 $1.26 $0.04 $0.23 $1.02 $0.01 $0.21 $1.37**Packed Bed Scrubber Costs**

**Parameters/Costs Equation**  **CAArmtecdef ense**  **CAArmtecd**

**efense CAArmtecd** 

**efense CTPfizer**  **ILF&MState Bank**  **ILFlintHillsR**

**esources ILFlintHillsR** 

**esources ILFlintHillsR** 

**esources ILPolyOne** **INCovanceL absGreenfie**  **ld KSCNHWic** 

**hita LAShellChe** 

**mical NCGlaxoSm** 

**ithKline NDCNHAme** 

**rica NJNovartis** **OKPioneerT elephone** **PAAshlandN**

**evilleIsland PASmithKli** 

**neBeecham SCEastman** 

**Colombia TXBASFFre** 

**eport TXBASFFre** 

**eport TXReichhol** 

**d TXSterlingC**  **hemTexasC ity**  **VATransInd WABoeingD**  **evelopment alCenter**  **WVDuPont**

**Washington Works**  **Model Unit** Scrap incinerator 1 Scrap

incinerator 2Scrap

incinerator 3FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 datadestroy incinerator T71ME

A. Parameters 1. Incinerator capacity, lb/hr (C) 100 100 100 1,032 3 1,017 7,847 708 190 350 2,939 24,000 1,347 70 780 2,939 2,939 188 13,500 3,405 11,350 960 811 113 600 1,910 2,939 2. Temperature into quench, F (T1) 1,495 1,495 1,495 1,050 1,050 354 354 354 1,050 1,760 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,013 1,050 1,050 3. Temperature out of PB to ID fan, F (T2) 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 4. Annual operating hours, hr/yr (H) 5,053 5,091 4,972 5,000 30 7,575 8,114 7,594 5 4,896 5,048 5,048 8,760 2,200 5,000 4 8,400 3,120 8,400 8,500 8,760 6,240 8,060 280 1,500 8,585 5,048 5. Exhaust gas flow rate, dscfm (Qd) 988 981 1,356 8,233 8,233 5,365 20,563 4,093 8,233 8,233 8,233 8,564 11,224 8,233 2,862 8,233 6,494 1,156 4,772 2,069 62,923 8,233 2,413 8,233 2,220 1,924 8,233 6. Assumed moisture content in gas entering quench, % (M) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 7. Exhaust gas flow rate, scfm (Qw) = (Qd) / (1 - M/100) 1,098 1,090 1,507 9,148 9,148 5,962 22,847 4,547 9,148 9,148 9,148 9,515 12,471 9,148 3,180 9,148 7,215 1,284 5,302 2,298 69,914 9,148 2,681 9,148 2,467 2,138 9,148 8. Water added in quench, scfm (Qh) = ((7.010 x (T1 - 77°F) - 6.958 x (T2 - 77°F)) x 0.9 + (8.154 x (T1 - 77°F) - 8.064 x (T2 - 77°F)) x 0.1) x (lb-mole/385 scf) x Qw / (1,160 Btu/lb) / (18 lb/lb-mole) x (0.7302 ft3

- atm/lb-mol-°R) x 528°R / 1 atm 512 509 703 2,877 2,877 457 1,751 349 2,877 5,095 2,877 2,993 3,922 2,877 1,000 2,877 2,269 404 1,667 723 21,988 2,877 843 2,877 744 672 2,877

9. Actual flow out of PB, acfm (Qa) = (Qw + Qh) x (460°F + T2)/(528°R) 1,799 1,786 2,469 13,437 13,437 7,172 27,487 5,471 13,437 15,916 13,437 13,977 18,318 13,437 4,670 13,437 10,598 1,887 7,788 3,376 102,694 13,437 3,937 13,437 3,588 3,140 13,437 10. HCl concentration, ppmvd (HCl) 8 8 8 1 22 0 2 2 22 20 10 6 120 87 91 22 2 11 3 1 0 22 22 22 27 0 0 11. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 12. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 13. Caustic cost, $/ton (CC) $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 14. Sewage disposal cost, $/1,000 gal (SDC) $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 15. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 16. Assumed pressure drop through control system, inches of water (ΔP) 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15
17. Surface area-to-volume ratio for 1" dia. Ceramic Raschig rings, ft2/ft3(SAV) 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58
18. Minimum packing wetting rate, ft2/hr (WR) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 19. Water density, lb/ft3(Wd) 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 20. Water circulation flow rate, lb/hr-ft2(Gs) = SAV x Wd x WR 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 21. Estimated column cross-sectional area from separate analysis, ft2(A) 2.5 2.5 2.9 6.7 6.7 4.9 9.6 4.3 6.7 7.3 6.7 6.9 7.9 6.7 4.0 6.7 6.0 2.5 5.1 3.4 18.6 6.7 3.7 6.7 3.5 3.3 6.7 22. Water circulation rate, gpm (GPM) = Gs x A x (1 hr/60 min) x (1 gal/8.33 lb) 23 23 27 63 63 46 91 41 63 69 63 65 74 63 37 63 56 24 48 32 176 63 34 63 33 31 63 23. Water head, ft of water (Head) 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 24. Wastewater (blowdown) flow, gpm (B) = (HCl/1000000) x (Qd) x (lb-mole/385 ft3) x (1 lb-mole NaCl/1 lb-mole HCl) x (58.2 lb NaCl/lb-mole NaCl) x (1 lb wastewater/0.1 lb NaCl) x (1 gal/8.33 lb) 0.001 0.001 0.002 0.001 0.032 0.000 0.007 0.001 0.032 0.030 0.015 0.009 0.245 0.130 0.047 0.032 0.002 0.002 0.002 0.000 0.000 0.032 0.009 0.032 0.011 0.000 0.001

25. Capital recovery factor, 15-yr equipment life, 7% interest (CRF) = [i x (1 + i)a] / [(1 + i)a- 1], where i = interest rate, a = equipment life 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 26. Chemical Engineering plant cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 1989 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 B. Total Capital Investment 1. $ = (27.6 x Qd + 109,603) x (525.4/357.5) x (1.4 retrofit factor) $308,415 $307,980 $331,302 $759,007 $759,007 $580,657$1,525,789 $501,503 $759,007 $759,007 $759,007 $779,568 $945,015 $759,007 $424,940 $759,007 $650,835 $318,864 $543,729 $375,613$4,160,238 $759,007 $397,007 $759,007 $385,035 $366,635 $758,993 2. $/dscfm = $ / Qd $312.16 $313.94 $244.32 $92.19 $92.19 $108.22 $74.20 $122.54 $92.19 $92.19 $92.19 $91.03 $84.19 $92.19 $148.50 $92.19 $100.22 $275.83 $113.95 $181.59 $66.12 $92.19 $164.56 $92.19 $173.44 $190.55 $92.19 C. Direct Annual Costs, $/yr 1. Operating labor = (if Qa < 20,000, then 0, otherwise 0.5 hr/shift) x H x LR $0 $0 $0 $0 $0 $0 $17,547 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $18,944 $0 $0 $0 $0 $0 $0 2. Supervisory labor = 0.15 x (operating labor) $0 $0 $0 $0 $0 $0 $2,632 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $2,842 $0 $0 $0 $0 $0 $0 3. Maintenance labor = (0.5 hr/8-hr shift) x H x (LR x 1.1) $12,020 $12,110 $11,827 $11,894 $71 $18,019 $19,301 $18,064 $12 $11,646 $12,008 $12,008 $20,838 $5,233 $11,894 $10 $19,982 $7,422 $19,982 $20,219 $20,838 $14,843 $19,173 $666 $3,568 $20,422 $12,008 4. Maintenance materials = 0.02 x TCI $6,168 $6,160 $6,626 $15,180 $15,180 $11,613 $30,516 $10,030 $15,180 $15,180 $15,180 $15,591 $18,900 $15,180 $8,499 $15,180 $13,017 $6,377 $10,875 $7,512 $83,205 $15,180 $7,940 $15,180 $7,701 $7,333 $15,180 5. Electricity = (0.000181 x Qa xΔP x H x EC) + (0.000289 x GPM x Head x H x EC) $1,041 $1,042 $1,380 $7,834 $47 $7,778 $31,113 $5,993 $8 $7,703 $7,909 $8,219 $18,584 $3,447 $2,812 $6 $10,442 $740 $7,740 $3,502 $101,749 $9,777 $3,847 $439 $661 $3,301 $7,909
6. Caustic = HCl x (3.117E-9) x Q x H x CC $46 $46 $62 $38 $6 $5 $352 $55 $1 $898 $449 $279 $13,145 $1,751 $1,447 $1 $129 $43 $125 $10 $25 $1,236 $468 $55 $98 $6 $16 7. Sewage disposal = B x (60 min/hr) x H x SDC $2 $2 $2 $1 $0 $0 $13 $2 $0 $33 $17 $10 $489 $65 $54 $0 $5 $2 $5 $0 $1 $46 $17 $2 $4 $0 $1 8. Makeup water = (B + Qh x (lb-mole/385 scf) x (18 lb/lbmole) x (gal/8.33 lb)) x (60 min/hr) x H x WC $174 $174 $236 $969 $6 $233 $958 $178 $1 $1,682 $979 $1,018 $2,340 $430 $340 $1 $1,284 $85 $944 $414 $12,973 $1,212 $459 $54 $75 $389 $978

D. Indirect Annual Costs, $/yr 1. Overhead = 0.6 x (labor + maintenance materials) $10,913 $10,962 $11,072 $16,244 $9,151 $17,779 $41,997 $16,857 $9,115 $16,096 $16,313 $16,560 $23,843 $12,248 $12,236 $9,114 $19,799 $8,279 $18,514 $16,639 $75,497 $18,014 $16,268 $9,508 $6,761 $16,653 $16,313 2. Property taxes, insurance, and administration= 0.04 x TCI $12,337 $12,319 $13,252 $30,360 $30,360 $23,226 $61,032 $20,060 $30,360 $30,360 $30,360 $31,183 $37,801 $30,360 $16,998 $30,360 $26,033 $12,755 $21,749 $15,025 $166,410 $30,360 $15,880 $30,360 $15,401 $14,665 $30,360 3. Capital recovery = CRF x TCI $33,862 $33,815 $36,375 $83,335 $83,335 $63,753 $167,523 $55,062 $83,335 $83,335 $83,335 $85,592 $103,758 $83,335 $46,656 $83,335 $71,458 $35,010 $59,699 $41,240 $456,772 $83,335 $43,589 $83,335 $42,275 $40,255 $83,333
E. Total Annual Cost 1. $/yr = Direct Annual Costs + Indirect Annual Costs $76,564 $76,630 $80,832 $165,855 $138,157 $142,407 $372,984 $126,302 $138,012 $166,933 $166,550 $170,460 $239,697 $152,050 $100,934 $138,007 $162,148 $70,713 $139,630 $104,562 $939,253 $174,003 $107,641 $139,600 $76,545 $103,023 $166,097 2. ($/yr) /dscfm = ($/yr) / Qd $77.49 $78.11 $59.61 $20.14 $16.78 $26.54 $18.14 $30.86 $16.76 $20.28 $20.23 $19.90 $21.36 $18.47 $35.27 $16.76 $24.97 $61.17 $29.26 $50.55 $14.93 $21.13 $44.62 $16.96 $34.48 $53.54 $20.17
Sources: 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534]-Model Plant Description and Cost Report (II-A-112); and Wet Scrubber Cost Memorandum (IV-B-30). 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates. 3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009. 4. Caustic cost: Purchasing.com. Caustic soda price hike is on the horizon. August 29, 2007. 5. Sewage disposal cost, water cost: Air Compliance Advisor, version 7.5.

Elec (Mw-hr/yr) = 15.59 15.60 20.65 117.27 0.70 116.44 465.76 89.72 0.12 115.31 118.40 123.04 278.21 51.60 42.09 0.09 156.31 11.08 115.86 52.43 1523.18 146.35 57.60 6.57 9.89 49.42 118.39 Water (gal/yr) = 872,083 872,416 1,177,721 4,844,687 29,124 1,165,839 4,789,140 892,030 4,854 8,409,239 4,895,190 5,089,90711,699,201 2,148,659 1,697,924 3,883 6,420,397 424,857 4,717,994 2,069,13364,864,419 6,057,825 2,292,787 271,825 377,027 1,943,938 4,890,842

### Activated Carbon Injection Model Costs

**Parameters/Costs Equation**  AKEntechAl aska CAArmtecde

fense CAArmtecde

fense CAArmtecde

fense CTPfizer ILF&MState Bank ILFlintHillsReso

urces ILFlintHillsR

esources ILFlintHillsR

esources ILPolyOne INCovanceL absGreenfiel d KSCNHWic

hita LAShellChe

mical NCGlaxoSmi

thKline NDCNHAme

rica NJNovartis OKPioneerT elephone PAAshlandN

evilleIsland PASmithKlin

eBeecham SCEastman

Colombia TXBASFFre

eport TXBASFFreeportTXReichholdTXSterlingC hemTexasCi ty VATransIndWABoeingD evelopmenta lCenter WVDuPontWas

hingtonWorks Model Unit

Incin # 1 Scrap

incinerator 1Scrap

incinerator 2Scrap

incinerator 3FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 datadestroy incinerator T71ME A. Parameters 1. Incinerator capacity, lb/hr (C) 300 100 100 100 10323.33333333 1016.666667 7847708.333333 190 3502938.76522 240001347.03196 70 7802938.765222938.76522 187.5 13500 3405 11350 960 811 112.5 600 1910 2939 2. Annual operating hours, hr/yr (H) 1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5047.96 5047.96 8760 2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585 5048 3. Exhaust gas flow rate, dscfm (Q) 716.777657 988 981 1356 8233.239 8233.239 5365.47243620562.59784092.73542 8233.239 8233.239 8233.2398563.84615 11224.125 8233.2392861.63725 8233.2396493.896191156.012964771.703862068.50488 62922.89447 8233.239 2412.5 8233.239 2220 1924.136517 8233 4. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 5. Activated carbon cost, $/lb (ACC) $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 6. Dust disposal cost, $/ton (DDC) $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 7. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) = [i x (1 + i)a] / [(1 + i)a- 1], where i = interest rate, a = equipment life 0.094390.094390.094390.094390.094390.09439 0.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.09439 0.094390.094390.094390.094390.09439 0.09439 0.09439
8. Cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 1990 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 9. ACI Adjustment Factor (AF) 0.440.912511940.912511940.91251194 10.91251194 -3.3459895590.26604069-3.88888890.912511940.795733890.44444221 10.444442210.444442210.444442210.912511940.444442210.444442210.44444221 -2.24 -5.6776586970.912511940.912511940.91251194-0.8690869 0.44444221 0.74 B. Total Capital Investment 1. $ = 4,500 x (Q/1,976)0.6x

(1.2 retrofit factor) x (575.4/361.3) $4,680 $5,674 $5,650 $6,861 $20,247$20,247 $15,660$35,065$13,312$20,247$20,247$20,247$20,731 $24,385$20,247$10,740$20,247$17,560 $6,234$14,596 $8,839 $68,598$20,247 $9,694$20,247 $9,222 $8,464 $20,247
2. $/dscfm = $ / Q $6.53 $5.74 $5.76 $5.06 $2.46 $2.46 $2.92 $1.71 $3.25 $2.46 $2.46 $2.46 $2.42 $2.17 $2.46 $3.75 $2.46 $2.70 $5.39 $3.06 $4.27 $1.09 $2.46 $4.02 $2.46 $4.15 $4.40 $2.46 C. Direct Annual Costs, $/yr 1. Operating labor = (0.25 hr/8-hr shift) x H x LR $1,081 $5,464 $5,505 $5,376 $5,406 $32 $8,190 $8,773 $8,211 $5 $5,294 $5,458 $5,458 $9,472 $2,379 $5,406 $4 $9,083 $3,374 $9,083 $9,191 $9,472 $6,747 $8,715 $303 $1,622 $9,283 $5,458 2. Supervisory labor = 0.15 x (operating labor) $162 $820 $826 $806 $811 $5 $1,229 $1,316 $1,232 $1 $794 $819 $819 $1,421 $357 $811 $1 $1,362 $506 $1,362 $1,379 $1,421 $1,012 $1,307 $45 $243 $1,392 $819 3. Maintenance = 0.2 x TCI $936 $1,135 $1,130 $1,372 $4,049 $4,049 $3,132 $7,013 $2,662 $4,049 $4,049 $4,049 $4,146 $4,877 $4,049 $2,148 $4,049 $3,512 $1,247 $2,919 $1,768 $13,720 $4,049 $1,939 $4,049 $1,844 $1,693 $4,049 4. Activated carbon = 0.00127 x Q x H x ACC x AF $553 $7,984 $7,987$10,782$72,148 $395 -$238,341 $77,794######## $66$56,216$32,373$75,765$76,587$14,109$11,145 $53$42,490 $2,809$31,221-$69,025 -$5,484,852$82,163$31,097 $3,687 -$5,072 $12,867 $53,900 5. Dust disposal = 0.00127 x Q x (1 ton/2,000 lb) x

H x DDC x AF $7 $99 $99 $134 $896 $5 -$2,961 $967 -$2,632 $1 $698 $402 $941 $952 $175 $138 $1 $528 $35 $388 -$858 -$68,143 $1,021 $386 $46 -$63 $160 $670

D. Indirect Annual Costs, $/yr 1. Overhead = 0.6 x (labor + maintenance materials) $1,308 $4,451 $4,476 $4,533 $6,160 $2,452 $7,531 $10,261 $7,263 $2,433 $6,082 $6,196 $6,254 $9,462 $4,071 $5,019 $2,433 $8,374 $3,076 $8,018 $7,402 $14,767 $7,085 $7,177 $2,639 $2,226 $7,421 $6,196 2. Property taxes, insurance, and administration = 0.04 x TCI $187 $227 $226 $274 $810 $810 $626 $1,403 $532 $810 $810 $810 $829 $975 $810 $430 $810 $702 $249 $584 $354 $2,744 $810 $388 $810 $369 $339 $810 3. Capital recovery = CRF x TCI $442 $536 $533 $648 $1,911 $1,911 $1,478 $3,310 $1,257 $1,911 $1,911 $1,911 $1,957 $2,302 $1,911 $1,014 $1,911 $1,658 $588 $1,378 $834 $6,475 $1,911 $915 $1,911 $871 $799 $1,911
E. Total Annual Cost 1. $/yr = Direct Annual Costs + Indirect Annual Costs $4,676$20,714$20,782$23,926$92,192 $9,660 -$219,116$110,836######## $9,277$75,856$52,018$96,169$106,047$27,861 $26,111 $9,261 $67,708$11,884$54,953-$48,955 -$5,504,397$104,799$51,924$13,490 $2,040 $33,953 $73,813 2. ($/yr) / dscfm = ($/yr) / Q $6.52 $20.97 $21.18 $17.64 $11.20 $1.17 -$40.84 $5.39 -$47.23 $1.13 $9.21 $6.32 $11.23 $9.45 $3.38 $9.12 $1.12 $10.43 $10.28 $11.52 -$23.67 -$87.48 $12.73 $21.52 $1.64 $0.92 $17.65 $8.97

Note: Factor of 1.27 x

10-3for activated carbon is based on injecting carbon at a rate to achieve a carbon concentration of 338 mg/dscm (achieving reductions of 90% for Hg, 98% for CDD/CDF).
Sources: 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112). 2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2007 National Industry-Specific Occupational Employment and Wage Estimates. 3. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online information from Norit, an activated carbon vendor. 4. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey.

Elec (Mw) = ACI (lb/yr) = 400.545,785.605,787.817,813.2752,281.07 286.24-172,710.5756,372.17######## 47.7140,736.5023,458.7954,902.0455,497.7810,223.808,076.14 38.1730,789.572,035.8122,624.12########-3,974,530.2059,538.4622,534.332,671.60-3,675.46 9,323.85 39,058.26 Dust (tpy) = 0.20 2.89 2.89 3.91 26.14 0.14 -86.36 28.19 -76.75 0.02 20.37 11.73 27.45 27.75 5.11 4.04 0.02 15.39 1.02 11.31 -25.01 -1,987.27 29.77 11.27 1.34 -1.84 4.66 19.53**Afterburner/Secondary Chamber Retrofit Costs**

**Parameters/Costs Equation**  **AKEntechAlaska CAArmtecdefense** 

**CAArmtecdefense**

**CAArmtecdefense**

**CTPfizer ILF&MStateBank**  **ILFlintHillsResources**

**ILFlintHillsResources**

**ILFlintHillsResources**

**ILPolyOne INCovanceLabsGreenfield**  **KSCNHWichita**

**LAShellChemical**

**NCGlaxoSmithKline**

**NDCNHAmerica**

**NJNovartis OKPioneerTelephone**  **PAAshlandNevilleIsland**

**PASm ithKlineBeecham** 

**SCEastmanColombia**

**TXBASFFreeport**

**TXBASFFreeport**

**TXReichhold TXSterlingChemTexasCity**  **VATransInd WABoeingDevelopmentalCenter**  **WVDuPontWashingtonWorks** Incin # 1 Scrap

incinerator 1 Scrap

incinerator 2Scrap

incinerator 3FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 datadestroy incinerator T71ME

A. Parameters 1. Incinerator capacity, lb/hr (C) 300 100 100 100 1,032 3 1,017 7,847 708 190 350 2,939 24,000 1,347 70 780 2,939 2,939 188 13,500 3,405 11,350 960 811 113 600 1,910 2. Annual operating hours, hr/yr (H) 1,000 5,053 5,091 4,972 5,000 30 7,575 8,114 7,594 5 4,896 5,048 5,048 8,760 2,200 5,000 4 8,400 3,120 8,400 8,500 8,760 6,240 8,060 280 1,500 8,585 3. Exhaust gas flow rate, dscfm (Q) 717 988 981 1,356 8,233 8,233 5,365 20,563 4,093 8,233 8,233 8,233 8,564 11,224 8,233 2,862 8,233 6,494 1,156 4,772 2,069 62,923 8,233 2,413 8,233 2,220 1,924 4. Waste charging hours, hr/d (WCH) 12 15 15 5 21 21 21 21 21 1 13 14 17 24 6 24 10 24 10 24 24 24 24 24 8 10 10 5. Downtime days (DD) 3 3 3 3 12 3 12 12 12 3 12 12 12 12 4 4 3 12 4 12 12 12 4 4 3 4 4 6. Natural gas cost, $/1,000 ft3(NGC) $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 7. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) = [i x (1 + i)a] / [(1 + i)a- 1], where i = interest rate, a = equipment life 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439
8. Cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 1989 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 B. Total Capital Investment 1. $ = (28.80 x Q + 33,568) x (525.4/357.5) $87,253 $99,826 $99,501 $116,884 $435,671 $435,671 $302,739$1,007,185 $243,742 $435,671 $435,671 $435,671 $450,996 $574,310 $435,671 $186,676 $435,671 $355,045 $107,614 $275,215 $149,911$2,970,750 $435,671 $165,857 $435,671 $156,934 $143,219 2. $/dscfm = $ / Q $121.73 $101.04 $101.43 $86.20 $52.92 $52.92 $56.42 $48.98 $59.55 $52.92 $52.92 $52.92 $52.66 $51.17 $52.92 $65.23 $52.92 $54.67 $93.09 $57.68 $72.47 $47.21 $52.92 $68.75 $52.92 $70.69 $74.43 C. Downtime Cost, $ = $0.3/lb disposal cost x (525.4/357.5) x (C x 0.67) x WCH x DD $3,190 $1,329 $1,329 $443 $76,823 $62 $75,681 $584,136 $52,729 $168 $16,129 $145,843$1,446,277 $114,599 $496 $22,120 $26,043 $250,016 $2,215$1,148,514 $289,681 $965,603 $27,224 $22,999 $798 $7,090 $22,569

D. Direct Annual Costs, $/yr 1. Refractory replacement = 0.01 x TCI for 1-sec secondary chamber $873 $998 $995 $1,169 $4,357 $4,357 $3,027 $10,072 $2,437 $4,357 $4,357 $4,357 $4,510 $5,743 $4,357 $1,867 $4,357 $3,550 $1,076 $2,752 $1,499 $29,707 $4,357 $1,659 $4,357 $1,569 $1,432 2. Auxiliary fuel = (0.32 Btu/lb/°F) x (28.5 lb/lbmole) x (100°F) x (lbmole/385 ft3) x (ft3/1,000 Btu) x (Q/0.9) x (60 min/hr) x H x NGC $1,084 $7,553 $7,556 $10,200 $62,280 $374 $61,489 $252,419 $47,021 $62 $60,985 $62,877 $65,402 $148,753 $27,403 $21,647 $50 $82,526 $5,457 $60,640 $26,600 $833,914 $77,726 $29,418 $3,488 $5,038 $24,991

3. Maintenance materials = 0.02 x TCI $1,745 $1,997 $1,990 $2,338 $8,713 $8,713 $6,055 $20,144 $4,875 $8,713 $8,713 $8,713 $9,020 $11,486 $8,713 $3,734 $8,713 $7,101 $2,152 $5,504 $2,998 $59,415 $8,713 $3,317 $8,713 $3,139 $2,864 E. Indirect Annual Costs, $/yr 1. Overhead = 0.6 x maintenance materials $1,047 $1,198 $1,194 $1,403 $5,228 $5,228 $3,633 $12,086 $2,925 $5,228 $5,228 $5,228 $5,412 $6,892 $5,228 $2,240 $5,228 $4,261 $1,291 $3,303 $1,799 $35,649 $5,228 $1,990 $5,228 $1,883 $1,719 2. Property taxes, insurance, and administration = 0.04 x TCI $3,490 $3,993 $3,980 $4,675 $17,427 $17,427 $12,110 $40,287 $9,750 $17,427 $17,427 $17,427 $18,040 $22,972 $17,427 $7,467 $17,427 $14,202 $4,305 $11,009 $5,996 $118,830 $17,427 $6,634 $17,427 $6,277 $5,729 3. Capital recovery = CRF x TCI $8,236 $9,423 $9,392 $11,033 $41,124 $41,124 $28,576 $95,071 $23,008 $41,124 $41,124 $41,124 $42,571 $54,211 $41,124 $17,621 $41,124 $33,514 $10,158 $25,978 $14,151 $280,418 $41,124 $15,656 $41,124 $14,813 $13,519 4. Annualized downtime cost = CRF x downtime cost $301 $125 $125 $42 $7,252 $6 $7,144 $55,138 $4,977 $16 $1,522 $13,767 $136,518 $10,817 $47 $2,088 $2,458 $23,600 $209 $108,412 $27,344 $91,146 $2,570 $2,171 $75 $669 $2,130
F. Total Annual Cost 1. $/yr = Direct Annual Costs + Indirect Annual Costs $16,776 $25,287 $25,233 $30,859 $146,381 $77,229 $122,034 $485,217 $94,993 $76,927 $139,356 $153,493 $281,473 $260,874 $104,299 $56,663 $79,357 $168,754 $24,648 $217,598 $80,387$1,449,079 $157,145 $60,845 $80,412 $33,389 $52,384 2. ($/yr) / dscfm = ($/yr) / Q $23.41 $25.59 $25.72 $22.76 $17.78 $9.38 $22.74 $23.60 $23.21 $9.34 $16.93 $18.64 $32.87 $23.24 $12.67 $19.80 $9.64 $25.99 $21.32 $45.60 $38.86 $23.03 $19.09 $25.22 $9.77 $15.04 $27.22

Sources: 1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); and Secondary Chamber Retrofit Cost Memorandum (IV-B-33). 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Waste charging hours, downtime days: Model Plant Description and Cost Report (II-A-112). 3. Natural gas cost: Energy Information Administration. Natural Gas Prices: 2008.

1084.408263 9.58 113195.017**Selective Noncatalytic Reduction Costs**

**Parameters/Costs Equation**  AKEntechAlaska CAArmtecdefenseCAArmtecdefenseCAArmtecdefenseCTPfizer ILF&MStateBank ILFlintHillsResourc es ILFlintHillsResourc

es ILFlintHillsResourc

es ILPolyOne INCovanceLabsGr eenfield KSCNHWichita LAShellChemical NCGlaxoSmithKlin e NDCNHAmerica NJNovartis OKPioneerTelepho ne PAAshlandNevilleIs

land PASmithKlineBeec

ham SCEastmanColom

bia TXBASFFreeportTXBASFFreeportTXReichholdTXSterlingC hemTexasCit y VATransIndWABoeingD evelopmenta lCenter WVDuPont

Washington Works Model Unit

Incin # 1 Scrap incinerator 1Scrap incinerator 2Scrap incinerator 3FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off OvenF-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 datadestroy incinerator T71ME

A. Parameters 1. Incinerator capacity, lb/hr (C) 300 100 100 100 1032 3.333333333 1016.666667 7847 708.3333333 190 350 2938.765221 24000 1347.031963 70 780 2938.765221 2938.765221 187.5 13500 3405 11350 960 811 112.5 600 1910 2939 2. Annual operating hours, hr/yr (H) 1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5047.96 5047.96 8760 2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585 5048 3. Exhaust gas flow rate, dscfm (Q) 716.777657 988 981 1356 8233.238997 8233.238997 5365.472436 20562.59781 4092.735417 8233.238997 8233.238997 8233.238997 8563.846154 11224.125 8233.238997 2861.637255 8233.238997 6493.89619 1156.012963 4771.70386 2068.504878 62922.89447 8233.239 2412.5 8233.239 22201924.13652 8233 4. NOX, lb/MMBtu 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 5. Heating value, Btu/lb (HV) 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 6. Urea solution cost, $/gal (U) $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 7. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 8. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 9. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) = [i x (1 + i)a] / [(1 + i)a- 1], where i = interest rate, a = equipment life 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.094390.094390.094390.094390.094390.09439 0.09439
10. Cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 1998 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 B. Total Capital Investment (TCI) 1. Total Direct Capital Cost, $ (DC) = [$950/(MMBtu/hr)] x [(C x HV) / 106] x [(2,375 MMBtu/hr / (C x HV)]0.577x (0.66 + 0.85 x 45% NOX removal efficiency) x (1.2 retrofit factor) x (575.4/390.6) $230,644 $144,917 $144,917 $144,917 $388,962 $34,379 $386,507 $917,446 $331,720 $190,122 $246,185 $605,556 $1,472,143 $435,359 $124,623 $345,523 $605,556 $605,556 $189,060 $1,154,122 $644,475 $1,072,467$377,243$351,266$152,320$309,228$504,659 $605,577

2. Indirect Installation Costs, $ (IC) = 0.2 x DC $46,129 $28,983 $28,983 $28,983 $77,792 $6,876 $77,301 $183,489 $66,344 $38,024 $49,237 $121,111 $294,429 $87,072 $24,925 $69,105 $121,111 $121,111 $37,812 $230,824 $128,895 $214,493$75,449$70,253$30,464$61,846$100,932 $121,115 3. Other Capital Costs, $ (OC) = [0.173 x (DC + IC)] + (119.3 gal x U) $47,983 $30,186 $30,186 $30,186 $80,850 $7,239 $80,340 $190,563 $68,966 $39,571 $51,209 $125,815 $305,718 $90,482 $25,973 $71,832 $125,815 $125,815 $39,350 $239,697 $133,894 $222,746$78,417$73,024$31,723$64,297$104,869 $125,819 4. Total a. $ = DC + IC + OC $324,756 $204,087 $204,087 $204,087 $547,604 $48,494 $544,148 $1,291,498 $467,030 $267,718 $346,631 $852,482 $2,072,290 $612,913 $175,520 $486,459 $852,482 $852,482 $266,223 $1,624,644 $907,265 $1,509,706$531,109$494,544$214,508$435,371$710,459 $852,511 b. $/dscfm = $ / Q $453.08 $206.57 $208.04 $150.51 $66.51 $5.89 $101.42 $62.81 $114.11 $32.52 $42.10 $103.54 $241.98 $54.61 $21.32 $169.99 $103.54 $131.27 $230.29 $340.47 $438.61 $23.99 $64.51 $204.99 $26.05$196.11 $369.24 $103.55 C. Direct Annual Costs, $/yr 1. Maintenance = 0.015 x TCI $4,871 $3,061 $3,061 $3,061 $8,214 $727 $8,162 $19,372 $7,005 $4,016 $5,199 $12,787 $31,084 $9,194 $2,633 $7,297 $12,787 $12,787 $3,993 $24,370 $13,609 $22,646 $7,967 $7,418 $3,218 $6,531 $10,657 $12,788 2. Reagent = (0.36 gal/hr) x H x U $306 $1,546 $1,558 $1,521 $1,530 $9 $2,318 $2,483 $2,324 $2 $1,498 $1,545 $1,545 $2,681 $673 $1,530 $1 $2,570 $955 $2,570 $2,601 $2,681 $1,909 $2,466 $86 $459 $2,627 $1,545 3. Electricity = kW[0.47 x NOX x (C x HV) / 106] / 9.5 x H x EC $2 $4 $4 $4 $41 $0 $61 $501 $42 $0 $13 $117 $953 $93 $1 $31 $0 $194 $5 $892 $228 $782 $47 $51 $0 $7 $129 $117 4. Water = (1.62 gal/hr) x H x WC $0 $2 $2 $2 $2 $0 $2 $3 $2 $0 $2 $2 $2 $3 $1 $2 $0 $3 $1 $3 $3 $3 $2 $3 $0 $0 $3 $2 D. Indirect Annual Costs, $/yr 1. Capital recovery = CRF x TCI $30,655 $19,264 $19,264 $19,264 $51,690 $4,577 $51,364 $121,908 $44,084 $25,271 $32,720 $80,468 $195,610 $57,855 $16,568 $45,918 $80,468 $80,468 $25,130 $153,355 $85,639 $142,506$50,133$46,681 $20,248$41,096$67,062 $80,471
E. Total Annual Cost 1. $/yr = Direct Annual Costs + Indirect Annual Costs $35,835 $23,878 $23,889 $23,853 $61,476 $5,314 $61,907 $144,267 $53,458 $29,288 $39,432 $94,919 $229,193 $69,825 $19,876 $54,777 $93,257 $96,023 $30,083 $181,190 $102,080 $168,617$60,058$56,620$23,552$48,093$80,478 $94,922 2. ($/yr) / dscfm = ($/yr) / Q $49.99 $24.17 $24.35 $17.59 $7.47 $0.65 $11.54 $7.02 $13.06 $3.56 $4.79 $11.53 $26.76 $6.22 $2.41 $19.14 $11.33 $14.79 $26.02 $37.97 $49.35 $2.68 $7.29 $23.47 $2.86 $21.66 $41.83 $11.53

Sources: 1. Cost equations, urea solution cost: OAQPS Control Cost Manual. Section 4.2: NOX Post-Combustion, Chapter 1: Selective Noncatalytic Reduction. 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110). 3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009. 4. Water cost: Air Compliance Advisor, version 7.5. 5. NOX removal efficiency: Clean Air Technology Center. EPA Technical Bulletin: Nitrogen Oxides (NOX)--Why and How They Are Controlled. 456/F-99-006R. November 1999. 6. Assumed the same dscfm to lb/hr ratio as the "large HMIWI" model if unit's capacity is not given in lb/hr.

Elec (Mw-hr/yr) = 3.53E-02 5.95E-02 5.99E-02 5.85E-02 6.08E-01 1.18E-05 9.07E-01 7.50E+00 6.33E-01 1.12E-04 2.02E-01 1.75E+00 1.43E+01 1.39E+00 1.81E-02 4.59E-01 1.38E-03 2.91E+00 6.89E-02 1.34E+01 3.41E+00 1.17E+017.05E-017.70E-013.71E-031.06E-011.93E+00 1.75E+00 Water (gal/yr) 1620 8185.86 8247.42 8054.64 8100 48.6 12271.5 13144.68 12302.28 8.1 7931.52 8177.6952 8177.6952 14191.2 3564 8100 6.48 13608 5054.4 13608 13770 14191.2 10108.8 13057.2 453.6 2430 13907.7 8177.76

# Monitoring Costs

**Parameters/Costs Equation**  **FF WS**  **SNCR Bag leak**  **detector CO** 

**CEMS HCl** 

**CEMS PM CEMS**  **Hg CEMS**  **Multi**

**metal CEMS**  **Dioxin or Hg**

**sorbent trap biweekly**  **monitoring**

A. Parameters 1. Recording lime/carbonflow, min/4-hr period 2. Annual operating hours, hr/yr (H) 3. Cost index a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 b. 2006 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 c. 1997 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 d. 1993 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 e. 1992 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 4. Operating labor wage rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 5. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) = [i x (1 + i)a

# ] / [(1 + i)a

# - 1], where i = interest rate, a = equipment life 0.094390.094390.09439 0.094390.09439 0.09439 0.094390.09439 0.09439 0.09439

B. Total Capital Investment, $ (TCI) 1. Planning $700 $700 $700 $800 $4,000 $3,300 $900 $3,300 2. Select type of equipment $400 $400 $400 $4,500$10,000 $16,100 $12,200$16,100 3. Provide support facilities $1,500 $1,500 $1,500 $500$20,600 $20,600 $500$20,600 4. Purchased equipment cost (PEC) $13,000$19,300 $5,300 $14,100$48,400 $51,900 $73,500$109,900 5. Install and check equipment $1,000 $1,000 $1,000 $4,800$18,200 $19,300 $19,500$21,500 6. Perf. spec. tests (certif.) $700 $700 $700 $0$15,700 $12,800 $35,500$42,300 7. Prepare QA/QC plan $700 $700 $700 $800$17,500 $17,500 $15,400$17,500 8. Total capital cost = Planning + selecting equipment + support facilities + PEC + installation + perf. spec. tests + QA/QC plan $18,000$24,300$10,300 $25,500$134,000$142,000$158,000$231,000$230,000 $115,000

C. Annual Costs, $/yr 1. Operating labor = (5 min to record lime/carbon flow/4-hr period) x (1 hr/60 min) x H x LR 2. Maintenance materials = 0.02 x TCI $400 $500 $200 3. Operation & maintenance = Day-to-day activities + annual RATA + CGA + annual QA + O&M review and update $6,000$27,600 $24,600 $27,300$78,100

4. Recordkeeping and reporting = $1,000 x (525.4/386.5) $1,500 $1,500 $1,500 $200 $1,200 $1,600 $6,300 $1,600 5. Overhead = 0.6 x (labor + maintenance materials) $200 $300 $100 6. Property taxes, insurance, and administration = 0.04 x TCI $700 $1,000 $400 7. Capital recovery = CRF x TCI $1,700 $2,300 $1,000 $3,500$12,600 $20,200 $22,500$32,900 8. Total annual cost = Operating labor + maintenance materials + recordkeeping and reporting + overhead + property taxes, insurance, and administration + capital recovery $4,500 $5,600 $3,200 $9,700$41,400 $46,400 $56,100$112,600 $63,300 $41,500 **Al l model sizes** 

# Notes: 1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs. 2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor; (c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature monitor (wet scrubbers).
Sources: 1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66). 2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators. 3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS. 4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.

# Monitoring Costs

**Parameters/Costs**

A. Parameters 1. Recording lime/carbonflow, min/4-hr period 2. Annual operating hours, hr/yr (H) 3. Cost index a. 2008 b. 2006 c. 1997 d. 1993 e. 1992 4. Operating labor wage rate, $/hr (LR) 5. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) B. Total Capital Investment, $ (TCI) 1. Planning 2. Select type of equipment 3. Provide support facilities 4. Purchased equipment cost (PEC) 5. Install and check equipment 6. Perf. spec. tests (certif.) 7. Prepare QA/QC plan 8. Total capital cost

C. Annual Costs, $/yr 1. Operating labor
2. Maintenance materials 3. Operation & maintenance

4. Recordkeeping and reporting 5. Overhead 6. Property taxes, insurance, and administration 7. Capital recovery 8. Total annual cost **AC I**  AKEntechAlaska

CAArmtecdefense

CAArmtecdefense

CAArmtecdefense

CTPfizerILF&MStateBank ILFlintHillsResources

ILFlintHillsResources

ILFlintHillsResources

ILPolyOneINCovanceLabsGreenfield KSCNHWichita

LAShellChemical

NCGlaxoSmithKline Incin # 1Scrap incinerator 1

Scrap incinerator 2

Scrap incinerator 3

FB-IN-01IncineratorHB-2301MB-1012NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 5 5 5 5 5 5 5 5 5 5 5 5 5 5

1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5048 5048 8760


# 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 0.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.09439

$700 $3,600 $3,700 $3,600 $3,600 $0 $5,500 $5,800 $5,500 $0 $3,500 $3,600 $3,600 $6,300

$400 $2,200 $2,200 $2,200 $2,200 $0 $3,300 $3,500 $3,300 $0 $2,100 $2,200 $2,200 $3,800

$1,100 $5,800 $5,900 $5,800 $5,800 $0 $8,800 $9,300 $8,800 $0 $5,600 $5,800 $5,800$10,100

# Notes: 1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs. 2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor; (c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature monitor (wet scrubbers).
Sources: 1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66). 2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators. 3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS. 4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.

# Monitoring Costs

**Parameters/Costs**

A. Parameters 1. Recording lime/carbonflow, min/4-hr period 2. Annual operating hours, hr/yr (H) 3. Cost index a. 2008 b. 2006 c. 1997 d. 1993 e. 1992 4. Operating labor wage rate, $/hr (LR) 5. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) B. Total Capital Investment, $ (TCI) 1. Planning 2. Select type of equipment 3. Provide support facilities 4. Purchased equipment cost (PEC) 5. Install and check equipment 6. Perf. spec. tests (certif.) 7. Prepare QA/QC plan 8. Total capital cost

C. Annual Costs, $/yr 1. Operating labor
2. Maintenance materials 3. Operation & maintenance

4. Recordkeeping and reporting 5. Overhead 6. Property taxes, insurance, and administration 7. Capital recovery 8. Total annual cost NDCNHAmerica NJNovartisOKPioneerTelephone PAAshlandNevilleIsland

PASmithKlineBeecham

SCEastmanColombia

TXBASFFreeport

TXBASFFreeport

TXReichhold

TXSterlingChemTexasCity

VATransInd

WABoeingDevelopmentalCenter

WVDuPontWashingtonWorks INC-1 34 MS200 PR TOX003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 data-destroy incinerator T71ME 5 5 5 5 5 5 5 5 5 5 5 5 5

2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585


# 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 0.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.094390.09439

$1,600 $3,600 $0 $6,100 $2,200 $6,100 $6,100 $6,300 $4,500 $5,800 $200 $1,100 $6,200

$1,000 $2,200 $0 $3,700 $1,300 $3,700 $3,700 $3,800 $2,700 $3,500 $100 $700 $3,700

$2,600 $5,800 $0 $9,800 $3,500 $9,800 $9,800$10,100 $7,200 $9,300 $300 $1,800 $9,900

# Notes: 1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs. 2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor; (c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature monitor (wet scrubbers).
Sources: 1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66). 2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators. 3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS. 4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.

# Monitoring Costs

**Parameters/Costs**

A. Parameters 1. Recording lime/carbonflow, min/4-hr period 2. Annual operating hours, hr/yr (H) 3. Cost index a. 2008 b. 2006 c. 1997 d. 1993 e. 1992 4. Operating labor wage rate, $/hr (LR) 5. Capital recovery factor, 20-yr equipment life, 7% interest (CRF) B. Total Capital Investment, $ (TCI) 1. Planning 2. Select type of equipment 3. Provide support facilities 4. Purchased equipment cost (PEC) 5. Install and check equipment 6. Perf. spec. tests (certif.) 7. Prepare QA/QC plan 8. Total capital cost

C. Annual Costs, $/yr 1. Operating labor
2. Maintenance materials 3. Operation & maintenance

4. Recordkeeping and reporting 5. Overhead 6. Property taxes, insurance, and administration 7. Capital recovery 8. Total annual costWVDuPontWashingtonWorks

# Notes: 1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs. 2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor; (c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature monitor (wet scrubbers).
Sources: 1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66). 2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators. 3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS. 4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.

# Stack Testing Costs

**Parameters/Costs Equation**  **Values**

A. Parameters 1. Cost index a. 2008 575.4 d. 1992 358.2 B. Testing Costs, $ 1. Method 5 (PM) = $8,000 x (575.4/358.2) $12,000 2. Method 9 (opacity) = $1,000 x (575.4/358.2) + $1,500 $2,500 3. Method 10 (CO) = $4,000 x (575.4/358.2) + $1,000 $7,000 4. Method 26 (HCl) = $5,000 x (575.4/358.2) $7,000 5. Method 29 (metals) = $8,000 x (575.4/358.2) + $2,000 $14,000 6. Method 23 (CDD/CDF) = $21,000 x (575.4/358.2) - $5,000 $26,000 7. Method 7E (NOX

# ) = $5,000 x (575.4/358.2) $7,000 8. Method 6C (SO2

# ) = $5,000 x (575.4/358.2) $7,000

Note: 1. Initial testing costs to be annualized over 15 years at 7% interest. 2. Testing costs have been rounded to the nearest $1,000 (except for opacity) to be consistent with level of rounding in original costs; costs also adjusted based on additional information from EPA. 3. Multiple test costs adjusted by 2/3 in nationwide cost estimates to account for travel, accommodations, methods/sampling trains, etc. common to the tests.
Sources: 1. Memorandum from R. Segall, EPA/EMB, to R. Copland, EPA/SDB. October 14, 1992. Medical Waste Incinerator Study: Emission Measurement and Continuous Monitoring. (II-B-89) 2. E-mail from Jason Dewees, EPA, to Peter Westlin, EPA. August 20, 2008. Monitoring Options for SNCR & Test Cost Questions. 3. E-mail from Jason Dewees, EPA, to Mary Johnson, EPA. August 20, 2008. Re: Monitoring Options for SNCR & Test Cost Questions.

**CRF (15 yr, 7%): 0.10979** 

# Initial Test annualized (TAC)

**An nual PM, HCl, opacity;**  **$14,333 An** **nual everything: $55,000**  $6,039 **An nual no PM, HCl**  **$40,667**

# Maintenance and Inspection Costs **Parameters/Costs Equation**  **Values**

A. Parameters 1. Cost index a. 2008 575.4 d. 1992 358.2 B. Maintenance/Inspection Cost, $/yr (rounded) 1. Company

A = $500 x (575.4/358.2) $800 2. Company

B = $350 x (575.4/358.2) $600 3. Company

C = $800 x (575.4/358.2) $1,300 4. Company

D = $750 x (575.4/358.2) $1,200 5. Average =∑(Companies A-D) / 4 $1,000

Note: Maintenance/inspection costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs.
Source: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Maintenance/Inspection Programs Memorandum (II-B-88).

# Visible Emissions Testing Costs **Parameters/Costs Equation**  **Values**

A. Parameters 1. Operating labor rate, $/hr (LR) $34.60 2. Capital recovery

factor, 5-yr equipment life, 7% interest (CRF) = [i x (1 + i)a

# ] / [(1 + i)a

# - 1], where i = interest rate, a = equipment life 0.24389

B. Total Capital Investment, $ (TCI) = Combination light meter/anemometer ($200) + digital stopwatches (2 each at $25) $250

C. Direct Annual Costs, $/yr 1. Operating labor = (1 hr/reading) x (3 readings/test) x (1 test/yr) x LR $104 D. Indirect Annual Costs, $/yr 1. Overhead = 0.6 x (operating labor) $62 2. Property

taxes, insurance, and administration = 0.04 x TCI $10 3. Capital recovery = CRF x TCI $61 E. Total Annual Cost, $/yr (rounded) = Direct Annual Costs + Indirect Annual Costs $200
Sources: 1. Professional Equipment. 2008. Light Meters Industrial and Professional: Digital Light Meter. Website: http://www.professionalequipment.com. Accessed July

24, 2008. 2. Cole-Parmer. 2008. Digital Stopwatches -Cole Parmer Instrument Catalog. Website: http://www.coleparmer.com. Accessed July 24, 2008.

# Recordkeeping and Reporting Costs **(A) (B)**  **(C) (D)**  **(E) (F)**  **(G)**

**Burden item Person**  **hours per occurrence**  **Number of**

**occurrences per year**  **Technical**

**person-hours per year (C = A**  **x B) Management** 

**person-hours per year (D = C**  **x 0.05) Clerical** 

**person-hours per year (E =**  **C x 0.1) Total person** 

**hours per year (F = C +**  **D + E) Cost, $** 
A. Applications N/A B. Surveys and Studies N/A C. Reporting Requirements 1. Read instructions 1.0 1 1.0 0.05 0.1 1.2 $41 2. Required activities a. Perf. spec. tests (certif.) for CMS 17 1 17 0.9 1.7 20 $696 3. Write report a. Notification of initial performance test i. Pollutants, fugitive ash emissions 2.0 1 2.0 0.1 0.2 2.3 $82 ii. Fugitive ash emissions 1.0 1 1.0 0.05 0.1 1.2 $41 b. Notification of initial CMS demonstration 2.0 1 2.0 0.1 0.2 2.3 $82 c. Report of initial performance test i. Pollutants, fugitive ash emissions 8.0 1 8.0 0.4 0.8 9.2 $328 ii. Fugitive ash emissions 2.0 1 2.0 0.1 0.2 2.3 $82 d. Report of initial CMS demonstration Incl. in C2 e. Annual report i. Results of performance tests conducted during the year 40 1 40 2.0 4.0 46 $1,638 D. Recordkeeping Requirements 1. Read instructions Incl. in C1 2. Plan activities N/A 3. Implement activities N/A 4. Develop record system N/A 5. Time to enter information a. Records of initial performance test Incl. in C3 b. Records of annual and any subsequent compliance tests Incl. in C3
E. Total Labor Burden and Cost 73 3.7 7.3 84 $2,989

Notes: 1. Industry costs are based on the following hourly rates: technical at $34.60, management at $82.23, and clerical at $22.32 (see table below). The composite hourly labor rate is ($34.60/hr) + (0.05 x $82.23/hr) + (0.1 x $22.32/hr) = $40.94/hr. Labor rates were increased by 60% to account for overhead. 2. Person-hours per occurrence for CMS performance specification costs are based on the performance specification costs to certify CMS ($700) divided by the composite hourly labor rate ($40.94/hr). 3. Control device inspection cost already accounted for under monitoring costs. 4. Assume 8 hours for each facility to review the report of the initial performance test for pollutants and fugitive ash. 5. Assume 2 hours for each facility to review the report of the initial performance test for fugitive ash. 6. Assume 40 hours to review report of annual PM, CO, and HCl compliance reports. 7. The average recurrent burden and cost in the first 3 years after promulgation for the sources with recurrent burden are equal to the person-hours added down each column for technical, management, and clerical and the sum of the cost column.

# Recordkeeping and Reporting Costs **(A) (B)**  **(C) (D)**  **(E) (F)**  **(G)**

**Burden item Person**  **hours per occurrence**  **Number of**

**occurrences per year**  **Technical**

**person-hours per year (C = A**  **x B) Management** 

**person-hours per year (D = C**  **x 0.05) Clerical** 

**person-hours per year (E =**  **C x 0.1) Total person** 

**hours per year (F = C +**  **D + E) Cost, $** 

Sources: 1. Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates. 2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66).

Labor Rates:

**Parameter Pulp, Paper**  **and Paperboard**  **Mills Pipeline** 

**Transportation Cement and** 

**Concrete Product**  **Manufacturing Pharma** 

**ceutical & Medicine** **Manufac turing**  **Total Loaded** 

1. Technical - Stationary Engineers & Boiler Operators $19.14 $21.11 $18.88 $27.36 $21.62 $34.60 2. Management - Engineering Managers $41.41 $58.22 $43.90 $62.05 $51.40 $82.23 3. Clerical - Office Clerks, General $14.21 $14.15 $12.58 $14.85 $13.95 $22.32 4. Composite labor rate $40.94

# Capital and A**nnual Costs (algorith.xls)** AKEntechAlaska CAArmtecdefense

CAArmtecdefense

CAArmtecdefense **Incin # 1 Scrap incinerator 1**  **Scrap incinerator 2**

**Scrap incinerator 3** A. Model Parameters tpd: 3.6 1.2 1.2 1.2 1. Actual Waste Charging Capacity (lb/hr) 300 100 100 100 2. Operating hours (hr/yr) Percent a. Preheat phase 0.04 36 180 182 178 b. Burning phase 0.54 536 2,707 2,727 2,664 c. Burndown phase 0.29 286 1,444 1,455 1,421 d. Cooldown phase 0.14 143 722 727 710 TOTAL 1.00 1,000 5,053 5,091 4,972 3. Operating days (days/yr) 250 250 250 250
4. Volumetric flow

rate out of secondary chamber (SC) (dscfm) 950 317 317 317 B. Total Capital Investment (1-sec SC) 1. Combustor Cost $=(1.48)*(5817)*(capacity)^0.4537*(368/357.5), 1994 dollars $117,870 $71,603 $71,603 $71,603 Total capital investment in third quarter, 1998 dollars $75,981 $75,981 $75,981 $75,981 **Total capital investment in 2008 dollars $184,300**  **$111,958 $111,958**  **$111,958** C. Combustor Annual Operating Costs 1. Electricity, $/yr = (effect of low

vs high air flow

neglected) a. hp=[(0.0101)*(capacity)]+1.677 4.707 2.687 2.687 2.687 b. Unit cost ($/kwh) 0.06 0.06 0.06 0.06 c. $/yr=(0.746)(hp)($/kwh)(operating hours-cooldown) $181 $521 $525 $513
2. Natural Gas a. Primary chamber (PC) burner capacity (Btu/hr) (129.1)(capacity)+170,273 209,003 183,183 183,183 183,183 b. SC burner capacity (Btu/hr) (1290)(capacity)+297,036 684,036 426,036 426,036 426,036 c. Preheat phase (1) PC burner utilization rate, % 1 1 1 1 (2) SC burner utilization rate, % 1 1 1 1 d. Burning phase (1) PC burner utilization rate, % 0 0 0 0 (2) SC burner utilization rate, % 0.5 0.5 0.5 0.5 e. Burndown phase (1) PC burner utilization rate, % 0.75 0.75 0.75 0.75 (2) SC burner utilization rate, % 0.9 0.9 0.9 0.9 f. Cooldown phase (1) PC burner utilization rate, % 0 0 0 0 (2) SC burner utilization rate, % 0 0 0 0 f. Unit cost, $/1000 ft3 3.5 3.5 3.5 3.5 g. Heating value (Btu/ft3) 1000 1000 1000 1000 h. $/1,000,000 Btu 3.5 3.5 3.5 3.5 i. Overall PC burner utilization 0.25 0.25 0.25 0.25 j. Overall SC burner utilization 0.56 0.56 0.56 0.56 i. $/yr= [(burner capcity)(utilization rates) $1,525 $5,035 $5,073 $4,954 (operation hours)(3.5)]/1,000,000
3. Water a. Unit cost ($/1000 gallons) 0.77 0.77 0.77 0.77 b. Consumption (gpm) 0.23 0.08 0.08 0.08 c. $/yr=(gpm)(60min/hr) (burning phase hr/yr)($/1000gal) $6 $9 $9 $9 4. Operating Labor a. Burning phase labor (percent) 0.54 0.54 0.54 0.54 

# Cost A**lgorithm for Intermittent Incinerator Capital and A nnual Costs** 

0900006481194a31.xls Page 1 of 3 Date Printed: 1/3/2013

# Capital and A**nnual Costs (algorith.xls)** AKEntechAlaska CAArmtecdefense

CAArmtecdefense

CAArmtecdefense **Incin # 1 Scrap incinerator 1**  **Scrap incinerator 2**

**Scrap incinerator 3** 

# Cost A**lgorithm for Intermittent Incinerator Capital and A nnual Costs** 

b. Ash removal (hr/day) 1 1 1 1 c. Wage rate ($/hr) 12 12 12 12 d. $/yr=((%)(operating hours)+(ash hr/day)(days/yr))*(wage rate) $6,444 $20,402 $20,533 $20,123 5. Supervisory Labor a. $/yr=(0.15)(operating labor) $967 $3,060 $3,080 $3,018 6. Maintenance Labor a. Labor (hr/8hr) for all operating hours 0.5 0.5 0.5 0.5 b. Wage rate (1.1)($12/hr) 13.2 13.2 13.2 13.2 c. $/yr = (hr/8hr)($/hr)(hr/yr) $707 $3,573 $3,600 $3,516 7. Maintenance Materials a. $/yr=0.02*TCI $2,357 $1,432 $1,432 $1,432 8. Ash Disposal a. Ash (% of waste charge) 0.09 0.09 0.09 0.09 b. Disposal charge ($/ton) 40 40 40 40 c. $/yr=(lb/hr)(burning phase hr/yr)(ton/2000)(ash %)($/ton) $289 $487 $491 $479 9. PC refractory replacement a. Assume PC is enclosed in a horizontal cylindrical shell b. PC volume (ft3) V=0.304*(lb/batch)+26.05 117.25 56.45 56.45 56.45 c. L/D ratio 1.5 1.5 1.5 1.5 d. Internal diameter (ft) D=((4*V)/(3.1416*1.5))^(1/3) 4.63 3.63 3.63 3.63 e. Internal length (calculated based on ratio of diameter to length) 6.96 5.45 5.45 5.45 length = diameter / 0.666 f. Refractory Thickness (ft) 0.375 0.375 0.375 0.375 g. Refractory Volume (ft3) (includes sides and ends of cylinder) (Calc based on difference of internal volume and external volume) 58.17 37.07 37.07 37.07 h. Unit refractory cost ($/ft3) 130.7 130.7 130.7 130.7 i. Total refractory cost (unit cost)*(volume) $7,603 $4,845 $4,845 $4,845 j. Insulation thickness (ft.) 0.167 0.167 0.167 0.167 k. Insulation Volume (ft3) 31.01 20.63 20.63 20.63 l. Unit Insulation cost ($/ft3) 44.3 44.3 44.3 44.3 m. Total Insulation cost ($) $1,374 $914 $914 $914 n. Refrac. and Insulat. Replacement Freq. (yr) 8 8 8 8 o. Capital Recovery Factor (CRF) 0.16747 0.16747 0.16747 0.16747 p. Replacement cost ($/yr) = CRF*(refrac. cost + insulat. cost) $1,503 $964 $964 $964 10. SC refractory replacement a. Assume SC for all incinerators is enclosed in a cylindrical shell b. Assumed L/D ratio 2 2 2 2 c. SC volume (ft3) V =(dscfm/0.9)*(2260/528)*(1sec)*(min/60sec) 75.26 25.09 25.09 25.09 d. Internal diameter (ft) D =((V)*(2)/3.1416)^(1/3) 3.63 2.52 2.52 2.52 e. Internal Length (ft) L =(V*4)/(3.1416*d^2) 7.26 5.04 5.04 5.04 f. Refractory thickness (in) 0.375 0.375 0.375 0.375 g. Refractory Volume (ft3) 45.54 23.44 23.44 23.44 h. Unit refractory cost ($/ft3) 130.7 130.7 130.7 130.7 i. Total refractory cost ($) $5,952 $3,063 $3,063 $3,063 j. Insulation thickness (in) 0.167 0.167 0.167 0.167 k. Insulation Volume (ft3) 24.95 13.83 13.83 13.83 l. Unit Insulation Cost ($/ft3) 44.3 44.3 44.3 44.3 m. Total Insulation Cost ($) $1,105 $613 $613 $613 n. Refractory and insulation replacement freq. (yr) 8 8 8 8 o. Capital Recovery Factor (CRF) 0.16747 0.16747 0.16747 0.16747 p. Replacement cost ($/yr)

0900006481194a31.xls Page 2 of 3 Date Printed: 1/3/2013

# Capital and A**nnual Costs (algorith.xls)** AKEntechAlaska CAArmtecdefense

CAArmtecdefense

CAArmtecdefense **Incin # 1 Scrap incinerator 1**  **Scrap incinerator 2**

**Scrap incinerator 3** 

# Cost A**lgorithm for Intermittent Incinerator Capital and A nnual Costs** 

=CRF*(refractory cost+insulation cost) $1,182 $616 $616 $616
12. Overhead a. $/yr=(0.6)(all labor and maintenance materials) $6,285 $17,080 $17,187 $16,854 13. Property Tax, insurance, and administrative expenses. a. $/yr=(0.04)(Capital Investment) $4,715 $2,864 $2,864 $2,864 14. Capital Recovery (Annualized Capital Cost) a. Equipment lifetime (yr) 20 20 20 20 b. Interest rate (%) 0.07 0.07 0.07 0.07 c. Capital Recovery Factor 0.09439 0.09439 0.09439 0.09439 d. Annualized Capital Cost ($/yr), in 1994 dollars $10,873 $6,610 $6,610 $6,610 =(CRF)(TCI-refractory replacement costs) e. Annualized Capital Costs ($/yr), in 1998 dollars $7,014 $7,014 $7,014 $7,014 **f. A nnualized Capital Costs ($/y** **r), in 2008 dollars $17,000**  **$10,335 $10,335**  **$10,335** D. Annual Costs (Direct and Indirect), in 1998 dollars a $59,471 $59,471 $59,820 $58,726 **1. A nnual Costs (Direct and Indirect), in 2008 dollars**  a **$40,904 $87,630**  **$88,145 $86,532** 
E. Total Annual Costs 1. $/yr=sum of combustor annual costs, in 1994 dollars b $37,033 $62,654 $62,983 $61,952 Total annual costs in third quarter, 1998 dollars b $66,485 $66,485 $66,834 $65,740 **Total annual costs in third quarter, 2008 dollars** b **$57,905 $97,965**  **$98,480 $96,867** 

b) Total Annual Costs = Summation of Annual Costs (Direct and Indirect) and Capital Recovery (Annualized Capital Cost), items C14 and D1. Costs updated to 2008 dollars using CE plant cost indices. a) Annual Costs (Direct and Indirect) = Summation of Operations and Maintenance (O&M) (Items C1 through C11), overhead (Item C12), property taxes, insurance, and administrative expenses (Item C13). Costs updated to 2008 dollars using CE plant cost indices.

0900006481194a31.xls Page 3 of 3 Date Printed: 1/3/2013

# Cost Algorithm for Batch Incinerator Capital and Annual Costs

**(algorith.xls)**

**Model #1** A. Model Parameters TPD 1 1. Actual Waste Charging Capacity (lb/batch) 300 2. Operating hours (hr/yr) Percent a. Preheat phase 0.02 58 b. Low-air phase 0.31 808 c. High-air phase 0.22 577 d. Cooldown phase (blowers on) 0.44 1,155 TOTAL 1.00 2,598 3. Operating days (days/yr) 121 4. Volumetric flow rate out of secondary chamber (SC) (dscfm) 270 B. Total Capital Investment (1-sec SC) 1. Combustor Cost $=1.48*(31.3*(capacity+32,775*(368/357.5) $64,237 Total capital investment in third quarter, 1998 dollars $68,165 **Total capital investment in 2008 dollars $100,440**  C. Combustor Annual Operating Costs 1. Electricity (all for the blowers), $/yr = (effect of low vs high air flow neglected) a. hp=0.00203*(capacity) 0.609 b. Unit cost ($/kwh) 0.06 c. $/yr=(0.746)(hp)($/kwh)(operating hours) $71
2. Natural Gas a. Primary chamber (PC) burner capacity (Btu/hr) 942,700 b. SC burner capacity (Btu/hr) (1562)(capacity)+474,100 942,700 c. Preheat phase (1) PC burner utilization rate, % 1 (2) SC burner utilization rate, % 0 d. Low-air phase (1) PC burner utilization rate, % 0.75 (2) SC burner utilization rate, % 0 e. High-air phase (1) PC burner utilization rate, % 0.9 (2) SC burner utilization rate, % 0 f. Unit cost, $/1000 g. Heating value (Btu/ft3) h. $/1,000,000 Btu i. Overall PC burner utilization 0.46 j. Overall SC burner utilization 0.00 i. $/yr= [(burner capcity)(utilization rates) $3,905 (operation hours)(3.5)]/1,000,000 3. Water a. Unit cost ($/1000 gallons) 0.77 b. Consumption (gpm) 0

0900006481194a31.xls Page 1 of 3 Date Printed: 1/3/2013

# Cost Algorithm for Batch Incinerator Capital and Annual Costs

**(algorith.xls)**

**Model #1** c. $/yr=(gpm)(60min/hr) (burning phase hr/yr)($/1000gal) $0 4. Operating Labor a. Labor (hr/cycle) 1 b. Ash removal (hr/cycle) 0.5 c. Wage rate ($/hr) 12 d. $/yr=(hrs/cycle)(cycle/yr)(wage rate) $2,182 5. Supervisory Labor a. $/yr=(0.15)(operating labor) $327 6. Maintenance Labor a. Labor (hr/8hr) for all operating hours 0.5 b. Wage rate (1.1)($12/hr) 13.2 c. $/yr = (hr/8hr)($/hr)(hr/yr) $2,143 7. Maintenance Materials a. $/yr=0.02*TCI $1,285 8. Ash Disposal a. Ash (% of waste charge) 0.09 b. Disposal charge ($/ton) 40 c. $/yr=(lb/batch)(ash %)($/ton)(ton/2000)(cycles/yr) $436 9. PC refractory replacement a. Assume PC is enclosed in a horizontal cylindrical shell b. PC volume (ft3) V=0.222*lb/batch 66.6 c. L/D ratio 1.5 d. Internal diameter (ft) D=((4*V)/(3.1416*1.5))^(1/3) 3.84 e. Internal length (calculated based on ratio of diameter to length) 5.76 length = diameter/.666 f. Refractory Thickness (ft) 0.375 g. Refractory Volume (ft3) (includes sides and ends of cylinder) 41.01 h. Unit refractory cost ($/ft3) 130.7 i. Total refractory cost (unit cost)*(volume) $5,360 j. Insulation thickness (ft) 0.167 k. Insulation Volume (ft3) 22.59 l. Unit Insulation cost ($/ft3) 44.3 m. Total Insulation cost ($) $1,001 n. Refrac. and Insulat. Replacement Freq. (yr) 8 o. Capital Recovery Factor (CRF) 0.1675 p. Replacement cost ($/yr) = CRF*(refrac. cost + insulat. cost) $1,065 10. SC refractory replacement a. Assume SC for all incinerators is enclosed in a cylindrical shell b. Assumed L/D ratio 2 c. SC volume (ft3) V =(dscfm/0.9)*(2260/528)*(1sec)*(min/60sec) 21.40 d. Internal diameter (ft) D =((V)*(2)/3.1416)^(1/3) 2.39 e. Internal Length (ft)

0900006481194a31.xls Page 2 of 3 Date Printed: 1/3/2013

# Cost Algorithm for Batch Incinerator Capital and Annual Costs

**(algorith.xls)**

**Model #1** L =(V*4)/(3.1416*d^2) 4.78 f. Refractory thickness (ft) 0.375 g. Refractory Volume (ft3) 21.33 h. Unit refractory cost ($/ft3) 130.7 i. Total refractory cost ($) $2,788 j. Insulation thickness (ft) 0.167 k. Insulation Volume (ft3) 12.74 l. Unit Insulation Cost ($/ft3) 44.3 m. Total Insulation Cost ($) $564 n. Refractory and insulation replacement freq. (yr) 8 o. Capital Recovery Factor (CRF) 0.1675 p. Replacement cost ($/yr) =CRF*(refractory cost+insulation cost) $561
12. Overhead a. $/yr=(0.6)(all labor and maintenance materials) $3,563 13. Property Tax, insurance, and administrative expenses. a. $/yr=(0.04)(Capital Investment) $2,569 14. Capital Recovery (Annualized Capital Cost) a. Equipment lifetime (yr) 20 b. Interest rate (%) 0.07 c. Capital Recovery Factor 0.09439 d. Annualized Capital Cost ($/yr), in 1994 dollars $5,910 =(CRF)(TCI-refractory replacement costs) e. Annualized Capital Costs ($/yr), in 1998 dollars $6,271 **f. A nnualized Capital Costs ($/yr), in 2008 dollars**  **$9,241** D. Annual Costs (Direct and Indirect), in 1998 dollars a $19,216 **1. A nnual Costs (Direct and Indirect), in 2008 dollars**  a **$28,315**
E. Total Annual Costs 1. $/yr=sum of combustor annual costs b $24,019 Total annual costs in third quarter, 1998 dollars b $25,487 **Total annual costs in 2008 dollars** b **$37,556** a) Annual Costs (Direct and Indirect) = Summation of Operations and Maintenance (O&M) (Items C1 through C11), overhead (Item C12), property taxes, insurance, and administrative expenses (Item C13). Costs updated to 2008 dollars using CE plant cost indices. b) Total Annual Costs = Summation of Annual Costs (Direct and Indirect) and Capital Recover (Annualized Capital Cost), items C14 and D1. Costs updated to 2008 dollars using CE plant cost indices.

0900006481194a31.xls Page 3 of 3 Date Printed: 1/3/2013

### Costs to Haul to Landfill

**Parameters/Costs Equation**  **AKEntechAlaska CAArmtecdefense** 

**CAArmtecdefense**

**CAArmtecdefense**

**CTPfizer ILF&MStateBank** 

**ILFlintHillsResources**

**ILFlintHillsResources**

**ILFlintHillsResources**

**ILPolyOne INCovanceLabsGreenfield** 

**KSCNHWichita**

**LAShellChemical**

**NCGlaxoSmithKline**

**NDCNHAmerica**

**NJNovartis OKPioneerTelephone** 

**PAAshlandNevilleIsland**

**PASmithKlineBeecham**

**SCEastmanColombia**

**TXB ASFFreeport** 

**TXB ASFFreeport** 

**TXReichhold TXSterlingChemTexasCity** 

**VATransInd WABoeingDevelopmentalCenter** 

**WVDuPontWashingtonWorks** Incin # 1 Scrap

incinerator 1 Scrap incinerator 2 Scrap incinerator 3 FB-IN-01 IncineratorHB-2301 MB-1012 NB-800 CE4 241-1A Ace Burnoff Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 datadestroy incinerator T71ME

A. Parameters 1. Incinerator capacity, lb/hr (C) 300 100 100 100 1032 3 1017 7847 708 190 350 2939 24000 1347 70 780 2939 2939 188 13500 3405 11350 960 811 113 600 1910 2. Annual operating hours, hr/yr (H) 1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5048 5048 8760 2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585 3. Landfill tip fee (national average), $/ton $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 B. Annual Costs, $/ton 1. Without landfill tip fee = $0.266/ton-mile x 50 miles $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 2. With landfill tip fee = $0.266/ton-mile x 50 miles + incinerator tip fee $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89

C. Annual Costs (with landfill tip fee), $/yr = Total annual cost x (C x 0.67) x H $6,119 $10,307 $10,385 $10,142 $105,254 $2 $157,091$1,298,762 $109,723 $19 $34,954 $302,602$2,471,257 $240,698 $3,141 $79,553 $240 $503,541 $11,933$2,313,150 $590,373$2,028,106 $122,193 $133,336 $643 $18,358$334,476

Note: National average incinerator tip fee applied to estimate model costs.
Sources: 1. Incinerator tip fee: NSWMA’s 2005 Tip Fee Survey. 2. Hauling cost: U.S. Department of Transportation, Research and Innovative Technology Administration, Bureau of Transportation Statistics. Table 3-17: Average Freight Revenue Per Ton-mile. Assume 50 mile/trip to reach an MWC.**Costs to Haul to Municipal Waste Combustor**

**Parameters/Costs Equation**  **AKEntechAlaska CAArmtecdefense** **CAArmtecdefense CAArmtecdefense**  **CTPfizer ILF&MStateBank**  **ILFlintHillsResources ILFlintHillsResources** **ILFlintHillsResources ILPolyOne**  **INCovanceLabsGreenfield KSCNHWichita**  **LAShellChemical NCGlaxoSmithKline** **NDCNHAmerica NJNovartis** **OKPioneerTelephone PAAshlandNevilleIsland** **PASmithKlineBeecham SCEastmanColombia** **TXBASFFreeport TXBASFFreeport** **TXReichhold TXSterlingChemTexasCity** **VATransInd WABoeingDevelopmentalCenter** **WVDuPontWashingtonWorks** Incin # 1 Scrap incinerator 1 Scrap incinerator 2Scrap incinerator 3 FB-IN-01 Incinerato r HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 data-destroy incinerator T71ME
A. Parameters 1. Incinerator capacity, lb/hr (C) 300 100 100 100 1,032 3 1,017 7,847 708 190 350 2,939 24,000 1,347 70 780 2,939 2,939 188 13,500 3,405 11,350 960 811 113 600 1,910 2. Annual operating hours, hr/yr (H) 1,000 5,053 5,091 4,972 5,000 30 7,575 8,114 7,594 5 4,896 5,048 5,048 8,760 2,200 5,000 4 8,400 3,120 8,400 8,500 8,760 6,240 8,060 280 1,500 8,585 3. Incinerator tip fee (national average), $/ton $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 B. Annual Costs, $/ton 1. Without incinerator tip fee = $0.266/ton-mile x 50 miles $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 2. With incinerator tip fee = $0.266/ton-mile x 50 miles + incinerator tip fee $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24

C. Annual Costs (with incinerator tip fee), $/yr = Total annual cost x (C x 0.67) x H $8,868 $14,937 $15,049 $14,697 $152,532 $3 $227,652 $1,882,127 $159,008 $28 $50,655 $438,522 $3,581,273 $348,813 $4,552 $115,286 $347 $729,717 $17,293 $3,352,149 $855,552 $2,939,072 $177,079 $193,226 $931 $26,604 $484,712

Note: National average incinerator tip fee applied to estimate model costs.
Sources: 1. Incinerator tip fee: NSWMA’s 2005 Tip Fee Survey. 2. Hauling cost: U.S. Department of Transportation, Research and Innovative Technology Administration, Bureau of Transportation Statistics. Table 3-17: Average Freight Revenue Per Ton-mile. Assume 50 mile/trip to reach an MWC.

# Cost Factor (in 2008$) **Reference/Note Year of Costs** 



# Advanced Combustion Controls (Linkageless Boiler Management System) -- cost is per boiler - TCI LBMS costs are based on a 2008 quote provided to the U.S. Department of Energy. The installed cost for a LBMS on a 20 mmBtu/hr unit was are $19,127. The DOE noted that costs are relatively fixed, regardless of the size of the unit. Assumed to represent $2008, since that was the year the quote was obtained.

**Activated Carbon Injection** Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004
Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 **Packed Scrubber**

Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 **Secondary Chamber/Afterburner Retrofit**

Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 **Selective Non-Catalytic Reduction** Received spreadsheet of HMIWI model costs from Tom Holloway of RTI International. Originally $2004 **Catalytic Oxidizer** Used catalytic oxidizer costing for all sizes,though some fell outside the appropriate sizerange for the equation. Originally $2004Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534] 19,127 $

**Fabric Filter**

Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]

EPA Air Pollution Control Cost Manual, Sixth Edition EPA 452/B-02- 001Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]

Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]