Pb Only Pb, Cd, and PM

Lead $8,607,336 0.70 55.9

This analysis reflects the cost to install FF or improve existing FF.

*From BaselineAndReductions_Table1-6

This cost effectiveness reflects the MACT floor emission limit, which is at the reference method detection limit (RMDL). Therefo

Pollutant

Annual Cost to Comply

(i.e. control and monitoring costs for 

Fabric Filter installation or improvement)

Annual Reductions (TPY)*
Pb Only Pb, Cd, and PM

$12,213,223 $153,977

od detection limit (RMDL). Therefore, we are unable to establish an emission limit less than this, as sources would be unable to ascertain c

Cost Effectiveness ($/ton)
d be unable to ascertain compliance.
Secondary Impacts of Incinerators

FF ACI SNCR WS Total

elec (Mw) 5,380 25 2,326 7,731

water (gal/yr) 111,629 102,471,095 102,582,724

ACI (lb/yr) 471,225 471,225

Dust (tpy) 100 236 335

Natural Gas (Mmscf/yr) 0

lbs/yr

tons/yr

Emission Factors

Electrcitya

Pollutant (lb/Mw-hr) (lb/106

 scf) lb/ft3 ton/ft3

CO2 1,329 120,000 0.12 0.00006

CO - 84 0.000084 0.000000042

NOx 1.9366 100 0.0001 0.00000005

SO2 5.2589 - - -

a. National emission factors from Egrid for EGUs

b. Natural gas emission factors from AP 42

Low Cost Options

Secondary Impacts of Incinerators

FF ACI SNCR WS Total

elec (Mw) 480 14 0 494

water (gal/yr) 8,178 0 8,178

ACI (lb/yr) 133,898 133,898

Dust (tpy) 1 67 68

Natural Gas (Mmscf/yr) 0

Landfill (ton/yr) 110,417

lbs/yr

tons/yr

Natural Gasb
Secondary Emissions from Incinerators

CO2 CO SO2 NOx

10,277,366 40,657 14,972

0 0 0

10,277,366 0 40,657 14,972

5,139 0.0 20.3 7.5

Secondary Emissions from Incinerators

CO2 CO SO2 NOx

656,506 2,597 956

0 0 0

656,506 0 2,597 956

328.3 0.0 1.3 0.5
Summary of MACT Compliance Costs for Incinerators

Landfilling 

Option 

Total Cost

MWC Option 

Total Cost Lowest 

Cost Option

Total Capital 

Investment

($)

Total Annual 

Cost 

($/yr)

Total Capital 

Investment

($)

Total Annual 

Cost 

($/yr)

Total Capital 

Investment

($)

Total Annual 

Cost 

($/yr) ($/yr) ($/yr)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, ACI, SNCR $1,183,738 $199,739 $91,050 $79,227 $1,274,788 $278,966 -$17,785 -$15,036 -$17,785 Y

CAArmtecdefense Scrap incinerator 1

Unknown

fabric filter, afterburner retrofit, ACI, SNCR, wet 

scrubber $1,413,774 $350,709 $115,350 $89,527 $1,529,124 $440,236 -$66,988 -$62,358 -$66,988 Y

CAArmtecdefense Scrap incinerator 2

Unknown

fabric filter, afterburner retrofit, ACI, SNCR, wet 

scrubber $1,412,248 $351,133 $115,350 $89,627 $1,527,598 $440,761 -$67,425 -$62,761 -$67,425 Y

CAArmtecdefense Scrap incinerator 3

Unknown

fabric filter, afterburner retrofit, ACI, SNCR, wet 

scrubber $1,493,879 $372,845 $115,350 $89,527 $1,609,229 $462,372 -$66,056 -$61,500 -$66,056 Y

CTPfizer FB-IN-01 VENTURI 

SCRUBBER, 

TRAY TOWER 

SCRUBBER, 

Wet ESP fabric filter, afterburner retrofit, ACI $2,019,002 $643,790 $80,750 $80,727 $2,099,752 $724,517 -$2,464 $44,813 -$2,464 Y

ILF&MStateBank Incinerator

No Equipment

fabric filter, afterburner retrofit, ACI, SNCR, wet 

scrubber $2,826,504 $507,685 $115,350 $83,727 $2,941,854 $591,412 -$746 -$746 -$746 Y

ILFlintHillsResources HB-2301 Fabric Filter afterburner retrofit, improve fabric filter $302,739 $130,642 $55,250 $65,227 $357,989 $195,869 $179 $70,740 $179 Y

ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI $35,065 $119,444 $55,250 $74,527 $90,315 $193,971 $770,561 $1,353,927 $193,971 N

ILFlintHillsResources NB-800 Fabric Filter improve fabric filter $0 $8,608 $55,250 $65,227 $55,250 $73,835 -$32,160 $17,125 -$32,160 Y

ILPolyOne CE4

No Equipment

fabric filter, afterburner retrofit, ACI, SNCR, wet 

scrubber $3,045,728 $530,186 $115,350 $83,727 $3,161,078 $613,913 -$8,960 -$8,951 -$8,960 Y

INCovanceLabsGreenfield 241-1A No Equipment fabric filter, ACI, SNCR, wet scrubber $2,688,970 $684,972 $115,350 $89,327 $2,804,320 $774,299 -$48,268 -$32,568 -$48,268 Y

KSCNHWichita Ace Burn-off Oven

Unknown afterburner retrofit, fabric filter, SNCR, ACI $2,871,485 $707,052 $91,050 $83,927 $2,962,535 $790,979 $129,480 $265,400 $129,480 Y

LAShellChemical F-T701 Wet Scrubber 

and Wet 

Electrostatic 

Precipitator afterburner retrofit, ACI, SNCR, fabric filter $4,142,114 $1,022,515 $91,050 $83,927 $4,233,164 $1,106,443 $1,598,621 $2,708,637 $1,106,443 N

NCGlaxoSmithKline MWI-2 Dry Scrubbing 

(General), Fabric 

Filter wet scrubber, improve fabric filter, SNCR, ACI $1,582,312 $424,176 $89,850 $84,127 $1,672,162 $508,304 $42,006 $150,120 $42,006 Y

NDCNHAmerica INC-1

No Equipment

afterburner retrofit, wet scrubber, fabric filter, 

SNCR, ACI $2,953,530 $637,295 $115,350 $86,327 $3,068,880 $723,622 -$13,092 -$11,682 -$13,092 Y

NJNovartis 34 Dry Scrubbing 

(General), Fabric 

Filter

improve fabric filter, afterburner retrofit, wet 

scrubber, SNCR, ACI $1,108,815 $247,093 $89,850 $79,827 $1,198,665 $326,921 -$19,687 $16,046 -$19,687 Y

OKPioneerTelephone MS200

Unknown

fabric filter, afterburner retrofit, ACI, SNCR, wet 

scrubber $3,630,492 $596,538 $115,350 $83,727 $3,745,842 $680,265 -$14,649 -$14,542 -$14,649 Y

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI $2,248,920 $598,313 $91,050 $87,927 $2,339,970 $686,240 $225,263 $451,439 $225,263 Y

PASmithKlineBeecham 003

Fabric Filter, 

Venturi Scrubber

improve fabric filter, afterburner retrofit, SNCR, 

ACI $380,071 $75,224 $65,550 $71,927 $445,621 $147,151 -$40,962 -$35,602 -$40,962 Y

SCEastmanColombia 1560-0008, ID #15

Wet Scrubber afterburner retrofit, fabric filter, ACI $1,486,299 $649,557 $80,750 $84,727 $1,567,049 $734,285 $1,460,242 $2,499,242 $734,285 N

TXBASFFreeport IN-4702 No Equipment SNCR, fabric filter, wet scrubber $2,193,081 $495,268 $115,350 $83,727 $2,308,431 $578,996 $283,157 $548,335 $283,157 Y

TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber $11,515,274 $3,303,695 $105,050 $80,527 $11,620,324 $3,384,222 $1,261,506 $2,172,472 $1,261,506 Y

TXReichhold Thermal Oxidizer

No Equipment afterburner retrofit, ACI, wet scrubber, fabric filter $2,778,010 $873,071 $105,050 $87,727 $2,883,060 $960,799 -$6,600 $48,285 -$6,600 Y

TXSterlingChemTexasCity 53H3

Unknown fabric filter, ACI, wet scrubber, afterburner retrofit $1,519,192 $513,124 $105,050 $89,827 $1,624,242 $602,951 -$22,068 $37,822 -$22,068 Y

VATransInd 50825

No Equipment

fabric filter, afterburner retrofit, ACI, SNCR, wet 

scrubber $2,992,517 $540,822 $115,350 $84,027 $3,107,867 $624,850 -$12,004 -$11,715 -$12,004 Y

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator No Equipment fabric filter, afterburner retrofit, SNCR $1,518,552 $263,847 $91,050 $78,127 $1,609,602 $341,974 -$16,415 -$8,169 -$16,415 Y

WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI $903,378 $318,632 $80,750 $84,827 $984,128 $403,459 $107,962 $258,198 $107,962 Y

$62,822,837 $17,391,611 $5,422,646 $10,316,971 $3,627,919

FacilityID UnitID Existing Control 

Device

Consolidated MACT Controls Control Costs Shutdown?

Monitoring, Reporting, and 

Recordkeeping Costs

Total MACT Floor Control, 

Monitoring, Reporting, and 

Recordkeeping Costs

1 of 1
Table 2C. Incinerators: Costs to Meet MACT Floor (1 of 6)

Dust Elec Elec

TCI

($)

TCI

($/dscfm)

TAC

($/yr)

TAC

($/yr/dscfm) tpy Mw

TAC

($/yr)

TAC

($/yr/dscfm)

TCI

($)

TCI

($/dscfm)

TAC

($/yr)

TAC

($/yr/dscfm) mw

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, 

ACI, SNCR $767,048 $1,070.13 $142,452 $198.74 0.2 6.2

CAArmtecdefense Scrap incinerator 1

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

$795,772 $805.44 $204,266 $206.75 0.7 38.9 $308,415 $312.16 $76,564 $77.49 16

CAArmtecdefense Scrap incinerator 2

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

$795,030 $810.43 $204,599 $208.56 0.8 39.0 $307,980 $313.94 $76,630 $78.11 16

CAArmtecdefense Scrap incinerator 3

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

$834,745 $615.59 $213,375 $157.36 0.7 48.1 $331,302 $244.32 $80,832 $59.61 21

CTPfizer FB-IN-01 VENTURI 

SCRUBBER, TRAY 

TOWER SCRUBBER, 

Wet ESP

fabric filter, afterburner retrofit, 

ACI

$1,563,084 $189.85 $405,217 $49.22 0.5 233.0

ILF&MStateBank Incinerator

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

$1,563,084 $189.85 $277,326 $33.68 0.0 1.4 $759,007 $92.19 $138,157 $16.78 1

ILFlintHillsResources HB-2301

Fabric Filter

afterburner retrofit, improve fabric 

filter $8,608 $1.60

ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI $8,608 $0.42

ILFlintHillsResources NB-800 Fabric Filter improve fabric filter $8,608 $2.10

ILPolyOne CE4

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

$1,563,084 $189.85 $276,681 $33.61 0.0 0.2 $759,007 $92.19 $138,012 $16.76 0

INCovanceLabsGreenfield 241-1A

No Equipment

fabric filter, ACI, SNCR, wet 

scrubber $1,563,084 $189.85 $402,751 $48.92 6.6 228.2 $759,007 $92.19 $166,933 $20.28 115

KSCNHWichita Ace Burn-off Oven

Unknown

afterburner retrofit, fabric filter, 

SNCR, ACI $1,563,084 $189.85 $406,622 $49.39 5.4 235.3

LAShellChemical F-T701 Wet Scrubber and 

Wet Electrostatic 

Precipitator

afterburner retrofit, ACI, SNCR, 

fabric filter

$1,598,098 $186.61 $415,680 $48.54 0.4 244.2

NCGlaxoSmithKline MWI-2 Dry Scrubbing 

(General), Fabric 

Filter

wet scrubber, improve fabric filter, 

SNCR, ACI

$8,608 $0.77 $945,015 $84.19 $239,697 $21.36 278

NDCNHAmerica INC-1

No Equipment

afterburner retrofit, wet scrubber, 

fabric filter, SNCR, ACI

$1,563,084 $189.85 $333,209 $40.47 1.5 102.5 $759,007 $92.19 $152,050 $18.47 52

NJNovartis 34 Dry Scrubbing 

(General), Fabric 

Filter

improve fabric filter, afterburner 

retrofit, wet scrubber, SNCR, ACI

$8,608 $3.01 $424,940 $148.50 $100,934 $35.27 42

OKPioneerTelephone MS200

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

$1,563,084 $189.85 $276,655 $33.60 0.0 0.2 $759,007 $92.19 $138,007 $16.76 0

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI $1,378,878 $212.33 $434,582 $66.92 1.0 313.0

PASmithKlineBeecham 003 Fabric Filter, Venturi 

Scrubber

improve fabric filter, afterburner 

retrofit, SNCR, ACI $8,608 $7.45

SCEastmanColombia 1560-0008, ID #15

Wet Scrubber

afterburner retrofit, fabric filter, 

ACI $1,196,488 $250.75 $377,006 $79.01 0.7 235.3

TXBASFFreeport IN-4702

No Equipment

SNCR, fabric filter, wet scrubber

$910,203 $440.03 $288,627 $139.53 12.7 114.7 $375,613 $181.59 $104,562 $50.55 52

TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber $7,355,036 $116.89 $2,364,442 $37.58 63.3 2,981.5 $4,160,238 $66.12 $939,253 $14.93 1,523

TXReichhold Thermal Oxidizer

No Equipment

afterburner retrofit, ACI, wet 

scrubber, fabric filter $1,563,084 $189.85 $437,125 $53.09 0.5 290.8 $759,007 $92.19 $174,003 $21.13 146

TXSterlingChemTexasCity 53H3

Unknown

fabric filter, ACI, wet scrubber, 

afterburner retrofit $946,634 $392.39 $292,714 $121.33 2.4 123.7 $397,007 $164.56 $107,641 $44.62 58

VATransInd 50825

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

$1,563,084 $189.85 $283,769 $34.47 0.4 13.1 $759,007 $92.19 $139,600 $16.96 7

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator No Equipment

fabric filter, afterburner retrofit, 

SNCR $926,248 $417.23 $182,365 $82.15 0.9 21.5

WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI $894,914 $465.10 $284,679 $147.95 1.0 109.2

FacilityID UnitID

 Improve Fabric Filter 

Performance

Consolidated MACT Controls

Add Packed Bed Scrubber

ControlDevice

Add Fabric Filter
Table 2C. Incinerators: Costs to Meet MACT Floor (2 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, 

ACI, SNCR

CAArmtecdefense Scrap incinerator 1

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI 

SCRUBBER, TRAY 

TOWER SCRUBBER, 

Wet ESP

fabric filter, afterburner retrofit, 

ACI

ILF&MStateBank Incinerator

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301

Fabric Filter

afterburner retrofit, improve fabric 

filter

ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI

ILFlintHillsResources NB-800 Fabric Filter improve fabric filter

ILPolyOne CE4

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A

No Equipment

fabric filter, ACI, SNCR, wet 

scrubber

KSCNHWichita Ace Burn-off Oven

Unknown

afterburner retrofit, fabric filter, 

SNCR, ACI

LAShellChemical F-T701 Wet Scrubber and 

Wet Electrostatic 

Precipitator

afterburner retrofit, ACI, SNCR, 

fabric filter

NCGlaxoSmithKline MWI-2 Dry Scrubbing 

(General), Fabric 

Filter

wet scrubber, improve fabric filter, 

SNCR, ACI

NDCNHAmerica INC-1

No Equipment

afterburner retrofit, wet scrubber, 

fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing 

(General), Fabric 

Filter

improve fabric filter, afterburner 

retrofit, wet scrubber, SNCR, ACI

OKPioneerTelephone MS200

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI

PASmithKlineBeecham 003 Fabric Filter, Venturi 

Scrubber

improve fabric filter, afterburner 

retrofit, SNCR, ACI

SCEastmanColombia 1560-0008, ID #15

Wet Scrubber

afterburner retrofit, fabric filter, 

ACI

TXBASFFreeport IN-4702

No Equipment

SNCR, fabric filter, wet scrubber

TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber

TXReichhold Thermal Oxidizer

No Equipment

afterburner retrofit, ACI, wet 

scrubber, fabric filter

TXSterlingChemTexasCity 53H3

Unknown

fabric filter, ACI, wet scrubber, 

afterburner retrofit

VATransInd 50825

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator No Equipment

fabric filter, afterburner retrofit, 

SNCR

WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

FacilityID UnitID ControlDevice Consolidated MACT Controls

Water ACI Dust

gal/yr

TCI

($)

TCI

($/dscfm)

TAC

($/yr)

TAC

($/yr/dscfm) lb/yr ton/yr

$4,680 $6.53 $4,676 $6.52 401 0

872,083 $5,674 $5.74 $20,714 $20.97 5,786 3

872,416 $5,650 $5.76 $20,782 $21.18 5,788 3

1,177,721 $6,861 $5.06 $23,926 $17.64 7,813 4

$20,247 $2.46 $92,192 $11.20 52,281 26

29,124 $20,247 $2.46 $9,660 $1.17 286 0

$35,065 $1.71 $110,836 $5.39 56,372 28

4,854 $20,247 $2.46 $9,277 $1.13 48 0

8,409,239 $20,247 $2.46 $75,856 $9.21 40,736 20

$20,247 $2.46 $52,018 $6.32 23,459 12

$20,731 $2.42 $96,169 $11.23 54,902 27

11,699,201 $24,385 $2.17 $106,047 $9.45 55,498 28

2,148,659 $20,247 $2.46 $27,861 $3.38 10,224 5

1,697,924 $10,740 $3.75 $26,111 $9.12 8,076 4

3,883 $20,247 $2.46 $9,261 $1.12 38 0

$17,560 $2.70 $67,708 $10.43 30,790 15

$6,234 $5.39 $11,884 $10.28 2,036 1

$14,596 $3.06 $54,953 $11.52 22,624 11

2,069,133

64,864,419

6,057,825 $20,247 $2.46 $104,799 $12.73 59,538 30

2,292,787 $9,694 $4.02 $51,924 $21.52 22,534 11

271,825 $20,247 $2.46 $13,490 $1.64 2,672 1

$8,464 $4.40 $33,953 $17.65 9,324 5

Add ACI
Table 2C. Incinerators: Costs to Meet MACT Floor (3 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, 

ACI, SNCR

CAArmtecdefense Scrap incinerator 1

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI 

SCRUBBER, TRAY 

TOWER SCRUBBER, 

Wet ESP

fabric filter, afterburner retrofit, 

ACI

ILF&MStateBank Incinerator

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301

Fabric Filter

afterburner retrofit, improve fabric 

filter

ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI

ILFlintHillsResources NB-800 Fabric Filter improve fabric filter

ILPolyOne CE4

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A

No Equipment

fabric filter, ACI, SNCR, wet 

scrubber

KSCNHWichita Ace Burn-off Oven

Unknown

afterburner retrofit, fabric filter, 

SNCR, ACI

LAShellChemical F-T701 Wet Scrubber and 

Wet Electrostatic 

Precipitator

afterburner retrofit, ACI, SNCR, 

fabric filter

NCGlaxoSmithKline MWI-2 Dry Scrubbing 

(General), Fabric 

Filter

wet scrubber, improve fabric filter, 

SNCR, ACI

NDCNHAmerica INC-1

No Equipment

afterburner retrofit, wet scrubber, 

fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing 

(General), Fabric 

Filter

improve fabric filter, afterburner 

retrofit, wet scrubber, SNCR, ACI

OKPioneerTelephone MS200

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI

PASmithKlineBeecham 003 Fabric Filter, Venturi 

Scrubber

improve fabric filter, afterburner 

retrofit, SNCR, ACI

SCEastmanColombia 1560-0008, ID #15

Wet Scrubber

afterburner retrofit, fabric filter, 

ACI

TXBASFFreeport IN-4702

No Equipment

SNCR, fabric filter, wet scrubber

TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber

TXReichhold Thermal Oxidizer

No Equipment

afterburner retrofit, ACI, wet 

scrubber, fabric filter

TXSterlingChemTexasCity 53H3

Unknown

fabric filter, ACI, wet scrubber, 

afterburner retrofit

VATransInd 50825

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator No Equipment

fabric filter, afterburner retrofit, 

SNCR

WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

FacilityID UnitID ControlDevice Consolidated MACT Controls

Elec Water

TCI

($)

TCI

($/dscfm)

TAC

($/yr)

TAC

($/yr/dscfm)

TCI

($)

TCI

($/dscfm)

TAC

($/yr)

TAC

($/yr/dscfm) mw gal/yr

TCI

($)

TCI

($/dscfm)

$87,253 $121.73 $16,776 $23.41 $324,756 $453.08 $35,835 $49.99 0.04 1,620 $1,183,738 $1,651

$99,826 $101.04 $25,287 $25.59 $204,087 $206.57 $23,878 $24.17 0.06 8,186 $1,413,774 $1,431

$99,501 $101.43 $25,233 $25.72 $204,087 $208.04 $23,889 $24.35 0.06 8,247 $1,412,248 $1,440

$116,884 $86.20 $30,859 $22.76 $204,087 $150.51 $23,853 $17.59 0.06 8,055 $1,493,879 $1,102

$435,671 $52.92 $146,381 $17.78 $2,019,002 $245

$435,671 $52.92 $77,229 $9.38 $48,494 $5.89 $5,314 $0.65 0.00 49 $2,826,504 $343

$302,739 $56.42 $122,034 $22.74 $302,739 $56

$35,065 $2

$0 $0

$435,671 $52.92 $76,927 $9.34 $267,718 $32.52 $29,288 $3.56 0.00 8 $3,045,728 $370

$346,631 $42.10 $39,432 $4.79 0.20 7,932 $2,688,970 $327

$435,671 $52.92 $153,493 $18.64 $852,482 $103.54 $94,919 $11.53 1.75 8,178 $2,871,485 $349

$450,996 $52.66 $281,473 $32.87 $2,072,290 $241.98 $229,193 $26.76 14.27 8,178 $4,142,114 $484

$612,913 $54.61 $69,825 $6.22 1.39 14,191 $1,582,312 $141

$435,671 $52.92 $104,299 $12.67 $175,520 $21.32 $19,876 $2.41 0.02 3,564 $2,953,530 $359

$186,676 $65.23 $56,663 $19.80 $486,459 $169.99 $54,777 $19.14 0.46 8,100 $1,108,815 $387

$435,671 $52.92 $79,357 $9.64 $852,482 $103.54 $93,257 $11.33 0.00 6 $3,630,492 $441

$852,482 $131.27 $96,023 $14.79 2.91 13,608 $2,248,920 $346

$107,614 $93.09 $24,648 $21.32 $266,223 $230.29 $30,083 $26.02 0.07 5,054 $380,071 $329

$275,215 $57.68 $217,598 $45.60 $1,486,299 $311

$907,265 $438.61 $102,080 $49.35 3.41 13,770 $2,193,081 $1,060

$11,515,274 $183

$435,671 $52.92 $157,145 $19.09 $2,778,010 $337

$165,857 $68.75 $60,845 $25.22 $1,519,192 $630

$435,671 $52.92 $80,412 $9.77 $214,508 $26.05 $23,552 $2.86 0.00 454 $2,992,517 $363

$156,934 $70.69 $33,389 $15.04 $435,371 $196.11 $48,093 $21.66 0.11 2,430 $1,518,552 $684

$903,378 $469

Add Afterburner Retrofit Add SNCR Controls Subtotals
Table 2C. Incinerators: Costs to Meet MACT Floor (4 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, 

ACI, SNCR

CAArmtecdefense Scrap incinerator 1

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI 

SCRUBBER, TRAY 

TOWER SCRUBBER, 

Wet ESP

fabric filter, afterburner retrofit, 

ACI

ILF&MStateBank Incinerator

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301

Fabric Filter

afterburner retrofit, improve fabric 

filter

ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI

ILFlintHillsResources NB-800 Fabric Filter improve fabric filter

ILPolyOne CE4

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A

No Equipment

fabric filter, ACI, SNCR, wet 

scrubber

KSCNHWichita Ace Burn-off Oven

Unknown

afterburner retrofit, fabric filter, 

SNCR, ACI

LAShellChemical F-T701 Wet Scrubber and 

Wet Electrostatic 

Precipitator

afterburner retrofit, ACI, SNCR, 

fabric filter

NCGlaxoSmithKline MWI-2 Dry Scrubbing 

(General), Fabric 

Filter

wet scrubber, improve fabric filter, 

SNCR, ACI

NDCNHAmerica INC-1

No Equipment

afterburner retrofit, wet scrubber, 

fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing 

(General), Fabric 

Filter

improve fabric filter, afterburner 

retrofit, wet scrubber, SNCR, ACI

OKPioneerTelephone MS200

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI

PASmithKlineBeecham 003 Fabric Filter, Venturi 

Scrubber

improve fabric filter, afterburner 

retrofit, SNCR, ACI

SCEastmanColombia 1560-0008, ID #15

Wet Scrubber

afterburner retrofit, fabric filter, 

ACI

TXBASFFreeport IN-4702

No Equipment

SNCR, fabric filter, wet scrubber

TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber

TXReichhold Thermal Oxidizer

No Equipment

afterburner retrofit, ACI, wet 

scrubber, fabric filter

TXSterlingChemTexasCity 53H3

Unknown

fabric filter, ACI, wet scrubber, 

afterburner retrofit

VATransInd 50825

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator No Equipment

fabric filter, afterburner retrofit, 

SNCR

WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

FacilityID UnitID ControlDevice Consolidated MACT Controls

TAC

($/yr)

TAC

($/yr/dscfm)

$199,739 $279

$350,709 $355

$351,133 $358

$372,845 $275

$643,790 $78

$507,685 $62

$130,642 $24

$119,444 $6

$8,608 $2

$530,186 $64

$684,972 $83

$707,052 $86

$1,022,515 $119

$424,176 $38

$637,295 $77

$247,093 $86

$596,538 $72

$598,313 $92

$75,224 $65

$649,557 $136

$495,268 $239

$3,303,695 $53

$873,071 $106

$513,124 $213

$540,822 $66

$263,847 $119

$318,632 $166

Controls Subtotals
Table 2C. Incinerators: Costs to Meet MACT Floor (5 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, 

ACI, SNCR

CAArmtecdefense Scrap incinerator 1

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI 

SCRUBBER, TRAY 

TOWER SCRUBBER, 

Wet ESP

fabric filter, afterburner retrofit, 

ACI

ILF&MStateBank Incinerator

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301

Fabric Filter

afterburner retrofit, improve fabric 

filter

ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI

ILFlintHillsResources NB-800 Fabric Filter improve fabric filter

ILPolyOne CE4

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A

No Equipment

fabric filter, ACI, SNCR, wet 

scrubber

KSCNHWichita Ace Burn-off Oven

Unknown

afterburner retrofit, fabric filter, 

SNCR, ACI

LAShellChemical F-T701 Wet Scrubber and 

Wet Electrostatic 

Precipitator

afterburner retrofit, ACI, SNCR, 

fabric filter

NCGlaxoSmithKline MWI-2 Dry Scrubbing 

(General), Fabric 

Filter

wet scrubber, improve fabric filter, 

SNCR, ACI

NDCNHAmerica INC-1

No Equipment

afterburner retrofit, wet scrubber, 

fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing 

(General), Fabric 

Filter

improve fabric filter, afterburner 

retrofit, wet scrubber, SNCR, ACI

OKPioneerTelephone MS200

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI

PASmithKlineBeecham 003 Fabric Filter, Venturi 

Scrubber

improve fabric filter, afterburner 

retrofit, SNCR, ACI

SCEastmanColombia 1560-0008, ID #15

Wet Scrubber

afterburner retrofit, fabric filter, 

ACI

TXBASFFreeport IN-4702

No Equipment

SNCR, fabric filter, wet scrubber

TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber

TXReichhold Thermal Oxidizer

No Equipment

afterburner retrofit, ACI, wet 

scrubber, fabric filter

TXSterlingChemTexasCity 53H3

Unknown

fabric filter, ACI, wet scrubber, 

afterburner retrofit

VATransInd 50825

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator No Equipment

fabric filter, afterburner retrofit, 

SNCR

WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

FacilityID UnitID ControlDevice Consolidated MACT Controls

Annual 

Stack Test

ACI 

Monitoring 

Costs

Annual Control 

Device 

Inspection

Reporting and 

Recordkeeping 

TCI

($)

TAC

($/yr)

TAC

($/yr)

TCI

($)

TAC

($/yr)

TCI

($)

TAC

($/yr)

TAC

($/yr)

TCI

($)

TAC

($/yr)

TAC

($/yr)

TCI

($)

TAC

($/yr)

TAC

($/yr)

$55,000 $6,039 $55,000 $25,500 $9,700 $1,100 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $5,900 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $5,800 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $0 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $9,300 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $0 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $5,600 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $24,300 $5,600 $10,100 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $2,600 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $24,300 $5,600 $5,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $0 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $9,800 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $3,500 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $9,800 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $7,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $9,300 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $24,300 $5,600 $300 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $10,300 $3,200 $1,000 $250 $200 $2,989

$55,000 $6,039 $55,000 $25,500 $9,700 $9,900 $1,000 $250 $200 $2,989

Bag Leak Detection 

Initial Stack Test System

Annual Visual Emissions 

Test of Ash Handling

Wet Scrubber 

Monitoring System

SNCR Monitoring 

System
Table 2C. Incinerators: Costs to Meet MACT Floor (6 of 6)

AKEntechAlaska Incin # 1 No Equipment fabric filter, afterburner retrofit, 

ACI, SNCR

CAArmtecdefense Scrap incinerator 1

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 2

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CAArmtecdefense Scrap incinerator 3

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

CTPfizer FB-IN-01 VENTURI 

SCRUBBER, TRAY 

TOWER SCRUBBER, 

Wet ESP

fabric filter, afterburner retrofit, 

ACI

ILF&MStateBank Incinerator

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

ILFlintHillsResources HB-2301

Fabric Filter

afterburner retrofit, improve fabric 

filter

ILFlintHillsResources MB-1012 Fabric Filter improve fabric filter, ACI

ILFlintHillsResources NB-800 Fabric Filter improve fabric filter

ILPolyOne CE4

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

INCovanceLabsGreenfield 241-1A

No Equipment

fabric filter, ACI, SNCR, wet 

scrubber

KSCNHWichita Ace Burn-off Oven

Unknown

afterburner retrofit, fabric filter, 

SNCR, ACI

LAShellChemical F-T701 Wet Scrubber and 

Wet Electrostatic 

Precipitator

afterburner retrofit, ACI, SNCR, 

fabric filter

NCGlaxoSmithKline MWI-2 Dry Scrubbing 

(General), Fabric 

Filter

wet scrubber, improve fabric filter, 

SNCR, ACI

NDCNHAmerica INC-1

No Equipment

afterburner retrofit, wet scrubber, 

fabric filter, SNCR, ACI

NJNovartis 34 Dry Scrubbing 

(General), Fabric 

Filter

improve fabric filter, afterburner 

retrofit, wet scrubber, SNCR, ACI

OKPioneerTelephone MS200

Unknown

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

PAAshlandNevilleIsland PR TOX No Equipment fabric filter, SNCR, ACI

PASmithKlineBeecham 003 Fabric Filter, Venturi 

Scrubber

improve fabric filter, afterburner 

retrofit, SNCR, ACI

SCEastmanColombia 1560-0008, ID #15

Wet Scrubber

afterburner retrofit, fabric filter, 

ACI

TXBASFFreeport IN-4702

No Equipment

SNCR, fabric filter, wet scrubber

TXBASFFreeport IN-5500 No Equipment fabric filter, wet scrubber

TXReichhold Thermal Oxidizer

No Equipment

afterburner retrofit, ACI, wet 

scrubber, fabric filter

TXSterlingChemTexasCity 53H3

Unknown

fabric filter, ACI, wet scrubber, 

afterburner retrofit

VATransInd 50825

No Equipment

fabric filter, afterburner retrofit, 

ACI, SNCR, wet scrubber

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator No Equipment

fabric filter, afterburner retrofit, 

SNCR

WVDuPontWashingtonWorks T71ME Wet scrubber fabric filter, ACI

FacilityID UnitID ControlDevice Consolidated MACT Controls Cost to 

Operate 

Incinerator

Annualized 

Incinerator 

Cost

Cost to 

Landfill

Cost to haul 

to MWC

Landfill 

Option 

Total Cost

MWC 

Option 

Total Cost

TCI

($)

TAC

($/yr)

TCI

($)

TAC

($/yr) ($/yr) ($/yr) ($/yr) ($/yr) ($/yr) ($/yr)

$91,050 $79,227 $1,274,788 $278,966 $40,904 $17,000 $6,119 $8,868 -$17,785 -$15,036 Y

$115,350 $89,527 $1,529,124 $440,236 $87,630 $10,335 $10,307 $14,937 -$66,988 -$62,358 Y

$115,350 $89,627 $1,527,598 $440,761 $88,145 $10,335 $10,385 $15,049 -$67,425 -$62,761 Y

$115,350 $89,527 $1,609,229 $462,372 $86,532 $10,335 $10,142 $14,697 -$66,056 -$61,500 Y

$80,750 $80,727 $2,099,752 $724,517 $137,388 $29,669 $105,254 $152,532 -$2,464 $44,813 Y

$115,350 $83,727 $2,941,854 $591,412 $9,989 $9,241 $2 $3 -$746 -$746 Y

$55,250 $65,227 $357,989 $195,869 $186,382 $29,470 $157,091 $227,652 $179 $70,740 Y

$55,250 $74,527 $90,315 $193,971 $601,833 $73,633 $1,298,762 $1,882,127 $770,561 $1,353,927 N

$55,250 $65,227 $55,250 $73,835 $166,930 $25,047 $109,723 $159,008 -$32,160 $17,125 Y

$115,350 $83,727 $3,161,078 $613,913 $22,806 $13,827 $19 $28 -$8,960 -$8,951 Y

$115,350 $89,327 $2,804,320 $774,299 $101,449 $18,226 $34,954 $50,655 -$48,268 -$32,568 Y

$91,050 $83,927 $2,962,535 $790,979 $220,580 $47,458 $302,602 $438,522 $129,480 $265,400 Y

$91,050 $83,927 $4,233,164 $1,106,443 $993,767 $121,131 $2,471,257 $3,581,273 $1,598,621 $2,708,637 N

$89,850 $84,127 $1,672,162 $508,304 $232,136 $33,443 $240,698 $348,813 $42,006 $150,120 Y

$115,350 $86,327 $3,068,880 $723,622 $25,475 $9,241 $3,141 $4,552 -$13,092 -$11,682 Y

$89,850 $79,827 $1,198,665 $326,921 $125,397 $26,157 $79,553 $115,286 -$19,687 $16,046 Y

$115,350 $83,727 $3,745,842 $680,265 $62,347 $47,458 $240 $347 -$14,649 -$14,542 Y

$91,050 $87,927 $2,339,970 $686,240 $325,736 $47,458 $503,541 $729,717 $225,263 $451,439 Y

$65,550 $71,927 $445,621 $147,151 $66,639 $13,745 $11,933 $17,293 -$40,962 -$35,602 Y

$80,750 $84,727 $1,567,049 $734,285 $946,692 $93,784 $2,313,150 $3,352,149 $1,460,242 $2,499,242 N

$115,350 $83,727 $2,308,431 $578,996 $357,911 $50,694 $590,373 $855,552 $283,157 $548,335 Y

$105,050 $80,527 $11,620,324 $3,384,222 $853,410 $86,809 $2,028,106 $2,939,072 $1,261,506 $2,172,472 Y

$105,050 $87,727 $2,883,060 $960,799 $157,512 $28,719 $122,193 $177,079 -$6,600 $48,285 Y

$105,050 $89,827 $1,624,242 $602,951 $182,024 $26,620 $133,336 $193,226 -$22,068 $37,822 Y

$115,350 $84,027 $3,107,867 $624,850 $23,549 $10,903 $643 $931 -$12,004 -$11,715 Y

$91,050 $78,127 $1,609,602 $341,974 $58,016 $23,242 $18,358 $26,604 -$16,415 -$8,169 Y

$80,750 $84,827 $984,128 $403,459 $265,634 $39,120 $334,476 $484,712 $107,962 $258,198 Y

Shut 

down? Monitoring, Reporting, 

and Recordkeeping 

Subtotals

Total MACT Floor Control, 

Monitoring, Reporting, and 

Recordkeeping Cost
AKEntechAlaska Incin # 1 Incin # 1 Incinerator 1000 300 lb/hr 300 lb/hr 10.327609 716.77766 716.777657 799.3292546 1388.855385 0.07

CAArmtecdefense Scrap incinerator 1 Scrap incinerator 1 Incinerator 5053 1.2 tpd 100 lb/hr 32.167411 12.67 988 584.981295 1456.527034 1495.166667 0.07

Design 

Capacity 

Units

Average O2 (%) Stack Gas 

Flow Rate 

(dscfm)

dscfm @ 7% O2 Stack Gas Flow 

Rate (acfm)

Stack Gas Temp 

(°F)

Design Capacity Fraction PM that is PM 2.5

Units

Average 

Moisture 

(%)

Design Capacity

Data Gap: Assumed same as similar unit

Data Gap: Assumed average for subcategory

Design 

Capacity

FacilityID UnitID Emissions Unit ID Subcategory Operating 

Hours 

(hr/yr)

Data Gap: Filled using defaults previously used for proposal

Data Gap: Used average for small remote subcategory
AKEntechAlaska Incin # 1 Incin # 1 Incinerator

CAArmtecdefense Scrap incinerator 1 Scrap incinerator 1 Incinerator

Data Gap: Assumed same as similar unit

Data Gap: Assumed average for subcategory

FacilityID UnitID Emissions Unit ID Subcategory

Data Gap: Filled using defaults previously used for proposal

Data Gap: Used average for small remote subcategory

PM Filt HCl

gr/dscf ppmvd

0.07795673 81.5495 0.44 3.6

0.031813149 8.33333 0.91 1.2

ACI 

Adjustment 

Factor
Design 

Capacity 

Units

Average O2 (%) Stack Gas 

Flow Rate 

(dscfm)

dscfm @ 7% O2 Stack Gas Flow 

Rate (acfm)

Stack Gas Temp 

(°F)

Design Capacity Fraction PM that is PM 2.5

Units

Average 

Moisture 

(%)

Design Capacity

Data Gap: Assumed same as similar unit

Data Gap: Assumed average for subcategory

Design 

Capacity

FacilityID UnitID Emissions Unit ID Subcategory Operating 

Hours 

(hr/yr)

Data Gap: Filled using defaults previously used for proposal

Data Gap: Used average for small remote subcategory

CAArmtecdefense Scrap incinerator 2 Scrap incinerator 2 Incinerator 5091 1.2 tpd 100 lb/hr 32.167411 12.65 981 582.2482014 1446.207511 1495.166667 0.07

CAArmtecdefense Scrap incinerator 3 Scrap incinerator 3 Incinerator 4972 1.2 tpd 100 lb/hr 32.167411 14.02 1356 671.171223 1999.039128 1495.166667 0.07

CTPfizer FB-IN-01 FB-IN-01 Incinerator 5000 1032 lb/hr 1032 lb/hr 32.167411 8233.239 8233.238997 12137.58621 1050 0.61

ILF&MStateBank Incinerator Incinerator Incinerator 30 80

Pounds of waste 

per day 3.333333333 lb/hr 32.167411 8233.239 8233.238997 12137.58621 1050 0.07

ILFlintHillsResources HB-2301 HB-2301 Incinerator 7575 12.2 tpd 1016.666667 lb/hr 32.167411 11.83884615 5365.4724 3497.652604 7909.874145 353.9333333 0.26

ILFlintHillsResources MB-1012 MB-1012 Incinerator 8114 7847 lb/hr 7847 lb/hr 32.167411 12.43184211 20562.598 12527.14568 30313.74454 353.9333333 0.26

ILFlintHillsResources NB-800 NB-800 Incinerator 7594 8.5 tpd 708.3333333 lb/hr 32.167411 12.55916667 4092.7354 2455.886618 6033.582773 353.9333333 0.26

ILPolyOne CE4 CE4 Incinerator 5 3.5 mmBTU/hr 190 lb/hr 32.167411 8233.239 8233.238997 12137.58621 1050 0.07

INCovanceLabsGreenfield 241-1A 241-1A Incinerator 4896 350 lb/hr 350 lb/hr 32.167411 8233.239 8233.238997 12137.58621 1759.562798 0.07

KSCNHWichita Ace Burn-off Oven Ace Burn-off Oven Incinerator 5047.96 0 0 2938.765221 lb/hr 32.167411 8233.239 8233.238997 12137.58621 1050 1

LAShellChemical F-T701 F-T701 Incinerator 5047.96 12 tons/hr 24000 lb/hr 32.167411 8563.8462 8563.846154 12624.97312 1050 0.61

NCGlaxoSmithKline MWI-2 MWI-2 Incinerator 8760 5900

Tons of dry 

waste per year 1347.031963 lb/hr 32.167411 16.45645161 11224.125 3588.125363 16546.80314 1050 0.26

NDCNHAmerica INC-1 INC-1 Incinerator 2200 0.84 tpd 70 lb/hr 32.167411 8233.239 8233.238997 12137.58621 1050 1

NJNovartis 34 34 Incinerator 5000 780 lb/hr 780 lb/hr 32.167411 11.85555556 2861.6373 1862.008574 4218.676138 1050 0.26

OKPioneerTelephone MS200 MS200 Incinerator 4 100 lbs. 2938.765221 lb/hr 32.167411 8233.239 8233.238997 12137.58621 1050 0.07

PAAshlandNevilleIsland PR TOX PR TOX Incinerator 8400 4 gallon per minute 2938.765221 lb/hr 32.167411 16.93416667 6493.8962 1852.78489 9573.416357 1050 0.07

PASmithKlineBeecham 003 003 Incinerator 3120 2.25 tpd 187.5 lb/hr 32.167411 10.94375 1156.013 828.0254721 1704.214709 1050 0.26

SCEastmanColombia 1560-0008, ID #15 1560-0008, ID #15 Incinerator 8400 162 tpd 13500 lb/hr 47.852381 8.017681159 4771.7039 4422.346081 9150.377231 1050 0.07

TXBASFFreeport IN-4702 IN-4702 Incinerator 8500 63 MMBtu/hr 3405 lb/hr 32.69 7.530555556 2068.5049 1989.551155 3073.101884 1050 0.07

TXBASFFreeport IN-5500 IN-5500 Incinerator 8760 210 mmBtu/hr 11350 lb/hr 17.722441 4.192057143 62922.894 75633.96584 76476.37484 1050 0.07

TXReichhold Thermal Oxidizer Thermal Oxidizer Incinerator 6240 11.52 tpd 960 lb/hr 30.807143 8.14625 8233.239 7554.292939 11898.97243 1050 0.07

TXSterlingChemTexasCity 53H3 53H3 Incinerator 8060 15 MMBtu/hr 811 lb/hr 46.8125 4.45 2412.5 2855.080935 4535.840188 1050 0.07

VATransInd 50825 50825 Incinerator 280 2700

lbs of waste per 

day 112.5 lb/hr 32.167411 8233.239 8233.238997 12137.58621 1050 0.07

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator

9-67 data-destroy 

incinerator Incinerator 1500 600 lb/hr 600 lb/hr 32.167411 2220 2220 3272.763175 1012.888254 0.07

WVDuPontWashingtonWorks T71ME T71ME Incinerator 8585 1910 lb/hr 1910 lb/hr 32.167411 3.725 1924.1365 2377.485229 2836.596007 1050 0.07
AKEntechAlaska Incin # 1 Incin # 1 Incinerator

Data Gap: Assumed same as similar unit

Data Gap: Assumed average for subcategory

FacilityID UnitID Emissions Unit ID Subcategory

Data Gap: Filled using defaults previously used for proposal

Data Gap: Used average for small remote subcategory

CAArmtecdefense Scrap incinerator 2 Scrap incinerator 2 Incinerator

CAArmtecdefense Scrap incinerator 3 Scrap incinerator 3 Incinerator

CTPfizer FB-IN-01 FB-IN-01 Incinerator

ILF&MStateBank Incinerator Incinerator Incinerator

ILFlintHillsResources HB-2301 HB-2301 Incinerator

ILFlintHillsResources MB-1012 MB-1012 Incinerator

ILFlintHillsResources NB-800 NB-800 Incinerator

ILPolyOne CE4 CE4 Incinerator

INCovanceLabsGreenfield 241-1A 241-1A Incinerator

KSCNHWichita Ace Burn-off Oven Ace Burn-off Oven Incinerator

LAShellChemical F-T701 F-T701 Incinerator

NCGlaxoSmithKline MWI-2 MWI-2 Incinerator

NDCNHAmerica INC-1 INC-1 Incinerator

NJNovartis 34 34 Incinerator

OKPioneerTelephone MS200 MS200 Incinerator

PAAshlandNevilleIsland PR TOX PR TOX Incinerator

PASmithKlineBeecham 003 003 Incinerator

SCEastmanColombia 1560-0008, ID #15 1560-0008, ID #15 Incinerator

TXBASFFreeport IN-4702 IN-4702 Incinerator

TXBASFFreeport IN-5500 IN-5500 Incinerator

TXReichhold Thermal Oxidizer Thermal Oxidizer Incinerator

TXSterlingChemTexasCity 53H3 53H3 Incinerator

VATransInd 50825 50825 Incinerator

WABoeingDevelopmentalCenter 9-67 data-destroy 

incinerator

9-67 data-destroy 

incinerator Incinerator

WVDuPontWashingtonWorks T71ME T71ME Incinerator

PM Filt HCl

gr/dscf ppmvd ACI 

Adjustment 

Factor

0.036561302 8.33333 0.91 1.2

0.025052363 8.33333 0.91 1.2

0.002578618 0.82 1.00 12.384

0.035822031 21.6553 0.91 0.04

0.027665508 0.1 -3.35 12.2

0.022901621 1.9 0.27 94.164

0.032516805 1.6 -3.89 8.5

0.035822031 21.6553 0.91 2.28

0.038038252 20.04 0.80 4.2

0.030550063 9.73 0.44 35.2651826

0.002399863 5.8 1.00 288

0.013784678 120.3 0.44 16.1643836

0.019055547 87 0.44 0.84

0.179760243 91 0.44 9.36

0.035822031 21.6553 0.91 35.2651826

0.004464505 2.12 0.44 35.2651826

0.014685009 10.8 0.44 2.25

0.00397719 2.8 0.44 162

0.169072965 0.52 -2.24 40.86

0.026800578 0.04133 -5.68 136.2

0.002444442 21.6553 0.91 11.52

0.028876129 21.6553 0.91 9.732

0.035822031 21.6553 0.91 1.35

0.061624591 26.5404 -0.87 7.2

0.013461258 0.35 0.44 22.92

0.706186653
Fabric Filter Costs

Parameters/Costs Equation

AKEntechAlask

a

CAArmtecdefe

nse

CAArmtecdefe

nse

CAArmtecdefe

nse

CTPfizer ILF&MStateBa

nk

ILFlintHillsReso

urces

ILFlintHillsReso

urces

ILFlintHillsReso

urces

ILPolyOne INCovanceLab

sGreenfield

KSCNHWichita LAShellChemic

al

NCGlaxoSmith

Kline

NDCNHAmeric

a

NJNovartis OKPioneerTele

phone

PAAshlandNevi

lleIsland

PASmithKlineB

eecham

SCEastmanCol

ombia

TXBASFFreep

ort

TXBASFFreep

ort

TXReichhold TXSterlingChe

mTexasCity

VATransInd WABoeingDev

elopmentalCent

er

WVDuPontWas

hingtonWorks

Model Unit

Incin # 1 Scrap 

incinerator 1

Scrap 

incinerator 2

Scrap 

incinerator 3

FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off 

Oven

F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID 

#15

IN-4702 IN-5500 Thermal 

Oxidizer

53H3 50825 9-67 datadestroy 

incinerator

T71ME

A. Parameters

1. Incinerator capacity, lb/hr (C) 300 100 100 100 1032 3.333333333 1016.666667 7847 708.3333333 190 350 2938.765221 24000 1347.031963 70 780 2938.765221 2938.765221 187.5 13500 3405 11350 960 811 112.5 600 1910 2939

2. Annual operating hours, hr/yr (H) 1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5047.96 5047.96 8760 2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585 5048

3. Exhaust gas flow rate, dscfm (Q) 716.777657 988 981 1356 8233.238997 8233.238997 5365.472436 20562.59781 4092.735417 8233.238997 8233.238997 8233.238997 8563.846154 11224.125 8233.238997 2861.637255 8233.238997 6493.89619 1156.012963 4771.70386 2068.504878 62922.89447 8233.238997 2412.5 8233.238997 2220 1924.136517 8233

4. PM concentration, gr/dscf (PM) 0.07795673 0.031813149 0.036561302 0.025052363 0.002578618 0.035822031 0.027665508 0.022901621 0.032516805 0.035822031 0.038038252 0.030550063 0.002399863 0.013784678 0.019055547 0.179760243 0.035822031 0.004464505 0.014685009 0.00397719 0.169072965 0.026800578 0.002444442 0.028876129 0.035822031 0.061624591 0.013461258 0.036

5. Water vapor in gas from incinerator (10% 

by weight)

 a. lb/min = Q / (385 ft3

/lb-mol) x (29 lb/lb-mol) x moisture content (0.10) 5.4 7.4 7.4 10.2 62.0 62.0 40.4 154.9 30.8 62.0 62.0 62.0 64.5 84.5 62.0 21.6 62.0 48.9 8.7 35.9 15.6 474.0 62.0 18.2 62.0 16.7 14.5 62.0

 b. scfm = (lb/min) / (18 lb/lb-mol) x (385 ft3

/lb-mol) 115 159 158 218 1,326 1,326 864 3,313 659 1,326 1,326 1,326 1,380 1,808 1,326 461 1,326 1,046 186 769 333 10,138 1,326 389 1,326 358 310 1,326

6. Enthalpy change in quench (1800°F to 

300°F)

 a. Dry gas from incinerator, Btu/lb air = [7.010 x (300°F - 77°F) - 7.554 x (1800°F - 77°F)] / (29 lb/lb-mol) 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395 395

 b. Water vapor from incinerator, Btu/lb 

water vapor

= [8.154 x (300°F - 77°F) - 9.215 x (1800°F - 77°F)] / (18 lb/lb-mol) 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781 781

 c. Total gas stream, Btu/yr = [(Btu/lb air) x Q / (385 ft3/lb-mol) x (29 lb/lb-mol) x (60 min/hr) x H] 

+ [(Btu/lb water vapor) x Q x (0.00753 lb water vapor/ft3) x (60 

min/hr) x H]

1.53E+09 1.07E+10 1.07E+10 1.44E+10 8.80E+10 5.28E+08 8.69E+10 3.57E+11 6.64E+10 8.80E+07 8.62E+10 8.88E+10 9.24E+10 2.10E+11 3.87E+10 3.06E+10 7.04E+07 1.17E+11 7.71E+09 8.57E+10 3.76E+10 1.18E+12 1.10E+11 4.16E+10 4.93E+09 7.12E+09 3.53E+10 8.88E+10

 d. Cooling water

 i. Heat of vaporization at 77°F, Btu/lb 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050

 ii. Sensible heat for vapor, Btu/lb 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85 85

 iii. Total, Btu/lb water 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135 1,135

7. Cooling water evaporated, lb/yr

 a. lb/yr = [enthalpy change (total gas stream, Btu/yr)] / [enthalpy change 

(cooling water, Btu/lb)]

1.35E+06 9.40E+06 9.41E+06 1.27E+07 7.75E+07 4.65E+05 7.65E+07 3.14E+08 5.85E+07 7.75E+04 7.59E+07 7.83E+07 8.14E+07 1.85E+08 3.41E+07 2.69E+07 6.20E+04 1.03E+08 6.79E+06 7.55E+07 3.31E+07 1.04E+09 9.68E+07 3.66E+07 4.34E+06 6.27E+06 3.11E+07 7.83E+07

 b. scfm = [cooling water evaporated (lb/yr)] / (18 lb/lb-mol) x (385 ft3/lb-mol) / 

(H * 60 min/hr)

481 663 659 910 5,528 5,528 3,602 13,806 2,748 5,528 5,528 5,528 5,750 7,536 5,528 1,921 5,528 4,360 776 3,204 1,389 42,246 5,528 1,620 5,528 1,491 1,292 5,528

8. Actual gas flow into fabric filter, acfm (AQ) = [Q + (water vapor in gas from incinerator, scfm) + (water vapor 

added in quench, i.e., cooling water evaporated, scfm)] x [(300°F + 

460°F)/528°R]

1,891 2,606 2,588 3,577 21,717 21,717 14,153 54,238 10,795 21,717 21,717 21,717 22,589 29,606 21,717 7,548 21,717 17,129 3,049 12,586 5,456 165,972 21,717 6,363 21,717 5,856 5,075 21,716

9. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60

10. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07

11. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20

12. Compressed air cost, $/1,000 ft3 (CAC) $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24 $0.24

13. Dust disposal cost, $/ton (DDC) $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29

14. Capital recovery factors = [i x (1 + i)a

] / [(1 + i)a - 1], where i = interest rate, a = equipment life

 a. Bag CRF, 2-yr life, 7% interest 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309

 b. Cage CRF, 4-yr life, 7% interest 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523

 c. Equipment CRF, 20-yr life, 7% interest 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

15. Cost index

 a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4

 b. 1989 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5

B. Total Capital Investment

1. $ = (47.0 x Q + 306,720) x (1.4 retrofit cost factor) x (525.4/357.5) $767,048 $795,772 $795,030 $834,745 $1,563,084 $1,563,084 $1,259,371 $2,868,835 $1,124,581 $1,563,084 $1,563,084 $1,563,084 $1,598,098 $1,879,837 $1,563,084 $994,201 $1,563,084 $1,378,878 $813,565 $1,196,488 $910,203 $7,355,036 $1,563,084 $946,634 $1,563,084 $926,248 $894,914 $1,563,059

2. $/dscfm = $ / Q $1,070.13 $805.44 $810.43 $615.59 $189.85 $189.85 $234.72 $139.52 $274.77 $189.85 $189.85 $189.85 $186.61 $167.48 $189.85 $347.42 $189.85 $212.33 $703.77 $250.75 $440.03 $116.89 $189.85 $392.39 $189.85 $417.23 $465.10 $189.85

C. Direct Annual Operating Costs, $/yr

1. Electricity = (0.746 kW/hp) x hp (0.0072 x Q + 3.20) x H x EC $417 $2,597 $2,604 $3,212 $15,568 $93 $15,791 $61,157 $12,362 $16 $15,244 $15,717 $16,316 $36,675 $6,850 $5,931 $12 $20,911 $1,792 $15,721 $7,664 $199,167 $19,428 $8,262 $872 $1,434 $7,296 $15,717

3. Evaporative cooler water = (0.1007 x Q + 23.1506) gal/min x (60 min/hr) x H x WC $1,144 $7,437 $7,449 $9,528 $51,134 $307 $51,218 $203,870 $39,667 $51 $50,071 $51,625 $53,641 $121,248 $22,499 $18,679 $41 $68,250 $5,225 $50,769 $23,608 $668,509 $63,816 $25,736 $2,864 $4,441 $22,346 $51,624

4. Operating labor = (1 hr/shift) x (1 shift/8 hr) x H x LR $4,325 $21,854 $22,019 $21,504 $21,625 $130 $32,762 $35,093 $32,844 $22 $21,175 $21,832 $21,832 $37,887 $9,515 $21,625 $17 $36,330 $13,494 $36,330 $36,763 $37,887 $26,988 $34,860 $1,211 $6,488 $37,130 $21,833

5. Supervisory labor = 0.15 x (operating labor) $649 $3,278 $3,303 $3,226 $3,244 $19 $4,914 $5,264 $4,927 $3 $3,176 $3,275 $3,275 $5,683 $1,427 $3,244 $3 $5,450 $2,024 $5,450 $5,514 $5,683 $4,048 $5,229 $182 $973 $5,570 $3,275

6. Maintenance labor = (0.5 hr/shift) x (1 shift/8 hr) x H x (LR x 1.1) $2,379 $12,020 $12,110 $11,827 $11,894 $71 $18,019 $19,301 $18,064 $12 $11,646 $12,008 $12,008 $20,838 $5,233 $11,894 $10 $19,982 $7,422 $19,982 $20,219 $20,838 $14,843 $19,173 $666 $3,568 $20,422 $12,008

7. Maintenance materials = 0.02 x TCI $15,341 $15,915 $15,901 $16,695 $31,262 $31,262 $25,187 $57,377 $22,492 $31,262 $31,262 $31,262 $31,962 $37,597 $31,262 $19,884 $31,262 $27,578 $16,271 $23,930 $18,204 $147,101 $31,262 $18,933 $31,262 $18,525 $17,898 $31,261

8. Compressed air = AQ x (2 ft3

 air/1,000 ft3 filtered) x (60 min/hr) x H x CAC $54 $379 $379 $512 $3,127 $19 $3,088 $12,675 $2,361 $3 $3,062 $3,157 $3,284 $7,469 $1,376 $1,087 $3 $4,144 $274 $3,045 $1,336 $41,873 $3,903 $1,477 $175 $253 $1,255 $3,157

9. Dust disposal = (PM gr/dscf x Q x 60 min/hr x 1 lb/7,000 gr) x (1 ton/2,000 lb) x H 

x DDC

$8 $23 $27 $25 $16 $1 $165 $562 $149 $0 $225 $187 $15 $199 $51 $378 $0 $36 $8 $23 $437 $2,171 $18 $83 $12 $30 $33 $220

10. Bag replacement

 a. Bag cost = AQ x ($2.5/ft2

) x (525.4/317.4) x (1.08 taxes and freight ratio)/(3.5 

ft/min G/C ratio)

$2,414 $3,328 $3,304 $4,567 $27,732 $27,732 $18,072 $69,260 $13,785 $27,732 $27,732 $27,732 $28,845 $37,806 $27,732 $9,639 $27,732 $21,873 $3,894 $16,072 $6,967 $211,940 $27,732 $8,126 $27,732 $7,478 $6,481 $27,731

 b. Bag replacement labor cost = AQ x (0.15 hr/bag)/(18 ft2

 bag area)/(3.5 ft/min G/C ratio) x LR $156 $215 $213 $295 $1,789 $1,789 $1,166 $4,468 $889 $1,789 $1,789 $1,789 $1,861 $2,439 $1,789 $622 $1,789 $1,411 $251 $1,037 $449 $13,673 $1,789 $524 $1,789 $482 $418 $1,789

 c. Bag replacement cost = Bag CRF x [(total bag cost) + (bag replacement labor cost)] $1,421 $1,959 $1,945 $2,689 $16,328 $16,328 $10,640 $40,778 $8,116 $16,328 $16,328 $16,328 $16,983 $22,259 $16,328 $5,675 $16,328 $12,878 $2,293 $9,463 $4,102 $124,785 $16,328 $4,784 $16,328 $4,403 $3,816 $16,327

11. Cage replacement

 a. Number of bags = AQ/(3.5 ft/min G/C ratio)/(18 ft2

 bag area) $30 $41 $41 $57 $345 $345 $225 $861 $171 $345 $345 $345 $359 $470 $345 $120 $345 $272 $48 $200 $87 $2,634 $345 $101 $345 $93 $81 $345

 b. Cage replacement labor cost = bag replacement labor cost $156 $215 $213 $295 $1,789 $1,789 $1,166 $4,468 $889 $1,789 $1,789 $1,789 $1,861 $2,439 $1,789 $622 $1,789 $1,411 $251 $1,037 $449 $13,673 $1,789 $524 $1,789 $482 $418 $1,789

 c. Cage replacement cost = Cage CRF x [single-cage cost (4.941+ 0.163 x 18 ft2

 bag area) x 

(number of bags) x (525.4/317.4) + (cage replacement labor cost)]

$161 $223 $221 $305 $1,855 $1,855 $1,209 $4,632 $922 $1,855 $1,855 $1,855 $1,929 $2,529 $1,855 $645 $1,855 $1,463 $260 $1,075 $466 $14,175 $1,855 $543 $1,855 $500 $433 $1,855

D. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x (labor + maintenance materials) $13,616 $31,841 $31,999 $31,951 $40,815 $18,889 $48,530 $70,221 $46,996 $18,779 $40,356 $41,026 $41,446 $61,203 $28,462 $33,988 $18,775 $53,603 $23,527 $51,414 $48,420 $126,905 $46,285 $46,916 $19,992 $17,732 $48,612 $41,026

2. Property taxes, insurance, and 

administration

= 0.04 x TCI $30,682 $31,831 $31,801 $33,390 $62,523 $62,523 $50,375 $114,753 $44,983 $62,523 $62,523 $62,523 $63,924 $75,193 $62,523 $39,768 $62,523 $55,155 $32,543 $47,860 $36,408 $294,201 $62,523 $37,865 $62,523 $37,050 $35,797 $62,522

3. Capital recovery = Equipment CRF x (TCI - bag replacement cost - cage replacement 

cost)

$72,254 $74,909 $74,841 $78,511 $145,828 $145,828 $117,757 $266,511 $105,299 $145,828 $145,828 $145,828 $149,064 $175,103 $145,828 $93,249 $145,828 $128,803 $76,554 $111,945 $85,486 $681,146 $145,828 $88,853 $145,828 $86,968 $84,072 $145,825

E. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs $142,452 $204,266 $204,599 $213,375 $405,217 $277,326 $379,655 $892,194 $339,182 $276,681 $402,751 $406,622 $415,680 $603,883 $333,209 $256,046 $276,655 $434,582 $181,686 $377,006 $288,627 $2,364,442 $437,125 $292,714 $283,769 $182,365 $284,679 $406,650

2. ($/yr) / dscfm = ($/yr) / Q $198.74 $206.75 $208.56 $157.36 $49.22 $33.68 $70.76 $43.39 $82.87 $33.61 $48.92 $49.39 $48.54 $53.80 $40.47 $89.48 $33.60 $66.92 $157.17 $79.01 $139.53 $37.58 $53.09 $121.33 $34.47 $82.15 $147.95 $49.39

Sources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); and Dry Injection Fabric Filter Cost Memorandum (IV-B-32).

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates

3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009.

4. Water cost: Air Compliance Advisor, version 7.5.

5. Compressed air cost: P2Pays.org. Energy Tips – Compressed Air. Compressed Air Tip Sheet #1. August 2004.

6. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey

Elec (Mw-hr/yr) = 6.24 38.88 38.98 48.08 233.05 1.40 236.39 915.53 185.07 0.23 228.20 235.28 244.25 549.03 102.54 88.79 0.19 313.04 26.82 235.34 114.73 2981.54 290.84 123.68 13.05 21.47 109.22 235.28

Dust disposal cost ($/yr) $8 $23 $27 $25 $16 $1 $165 $562 $149 $0 $225 $187 $15 $199 $51 $378 $0 $36 $8 $23 $437 $2,171 $18 $83 $12 $30 $33 $220

Dust disposal unit cost ($/ton) $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29

Dust amount (tpy) 0.24 0.68 0.78 0.72 0.45 0.04 4.82 16.38 4.33 0.01 6.57 5.44 0.44 5.81 1.48 11.02 0.01 1.04 0.23 0.68 12.74 63.31 0.54 2.41 0.35 0.88 0.95 6.41
Incremental Control Model Costs

Parameters/Costs Equation

CAArmtecdef

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CAArmtecdef

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Scrap 

incinerator 1

Scrap 

incinerator 2

Scrap 

incinerator 3

A. Parameters

1. Incinerator capacity, lb/hr (C) 100 100 100

2. Annual operating hours, hr/yr (H) 5053 5091 4972

3. Exhaust gas flow rate, dscfm (Q) 988 981 1356

4. Unc. HCl concentration, ppmvd (HClu) 8.333333333 8.333333333 8.333333333

5. Cont. HCl concentration, ppmvd (HClc) 29.0 29.0 29.0

6. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60

7. Wastewater (blowdown) flow, gpm (B) 0.018 0.018 0.018

8. Caustic cost, $/ton (CC) $357 $357 $357

9. Sewage disposal cost, $/1,000 gal (SDC) $3.80 $3.80 $3.80

10. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20

11. Lime cost, $/ton (LC) $95 $95 $95

12. Sodium bicarbonate cost, $/ton (SBC) $440 $440 $440

13. Dust disposal cost, $/ton (DDC) $34.29 $34.29 $34.29

14. Activated carbon cost, $/lb (ACC) $1.38 $1.38 $1.38

15. Natural gas cost, $/1,000 ft3 (NGC) $9.58 $9.58 $9.58

16. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07

17. Capital recovery factors = [i x (1 + i)a

] / [(1 + i)a - 1], where i = interest rate, a = 

equipment life

 a. Bag CRF, 2-yr life, 7% interest 0.55309 0.55309 0.55309

 b. Cage CRF, 4-yr life, 7% interest 0.29523 0.29523 0.29523

18. Total bag cost, $/yr $13,473 $13,473 $3,031

19. Bag replacement labor cost, $/yr $603 $603 $136

20. Total cage cost, $/yr $2,183 $2,183 $491

21. Cage replacement labor cost, $/yr $603 $603 $136

22. Urea solution cost, $/gal (U) $0.85 $0.85 $0.85

B. Increase Caustic Flow

1. Caustic = HCl x (3.117E-9) x Q x H x CC $161 $161 $217

2. Sewage disposal = B x (60 min/hr) x H x SDC $21 $21 $20

3. Makeup water = B x (60 min/hr) x H x WC $1 $1 $1

4. Total cost

 a. $/yr = Caustic + Sewage disposal + Makeup water $183 $183 $239

 b. ($/yr) / dscfm = ($/yr) / Q $0.18 $0.19 $0.18

C. Increase Lime Flow

1. Makeup lime = (2.4E-7 lb/dscf) x HCl x Q x (1 ton/2000 lb) x (60 min/hr) 

x H x LC

$28 $28 $38
Incremental Control Model Costs

Parameters/Costs Equation

CAArmtecdef

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CAArmtecdef

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CAArmtecdef

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2. Dust disposal = HCl x Q x (60 min/hr) x (2.86E-7 lb/dscf) x (1 ton/2,000 

lb) x H x DDC

$12 $12 $17
Incremental Control Model Costs

Parameters/Costs Equation

CAArmtecdef

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CAArmtecdef

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CAArmtecdef

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3. Total cost

 a. $/yr = Makeup lime + Dust disposal $41 $41 $55

 b. ($/yr) / dscfm = ($/yr) / Q $0.04 $0.04 $0.04

D. Increase NaHCO3 Flow

1. Makeup NaHCO3 = (2.73E-7 lb/dscf x HCl x Q) x (1 ton/2000 lb) x (60 

min/hr) x H x SBC

$150 $150 $202

2. Dust disposal = [(HCl x Q x 60 min/hr x 2.10E-7 lb/dscf)] x (1 ton/2,000 

lb) x H x DDC

$9 $9 $12

3. Total cost

 a. $/yr = Makeup NaHCO3 + Dust disposal $159 $159 $215

 b. ($/yr) / dscfm = ($/yr) / Q $0.16 $0.16 $0.16

E. Increase Carbon Flow

1. Activated carbon = (1.27E-3) x Q x H x ACC $8,750 $8,753 $11,816

2. Dust disposal = (1.27E-3) x Q x (1 ton/2,000 lb) x H x DDC $109 $109 $147

3. Total cost

 a. $/yr = Activated carbon + Dust disposal $8,858 $8,862 $11,963

 b. ($/yr) / dscfm = ($/yr) / Q $8.97 $9.03 $8.82

F. Increase Natural Gas

1. Natural gas

 a. $/yr = (0.32 Btu/lb/°F) x (28.5 lb/lbmole) x (100°F) x 

(lbmole/385 ft3) x (ft3/1,000 Btu) x (Q/0.9) x (60 min/hr) x 

H x NGC

$7,553 $7,556 $10,200

 b. ($/yr) / dscfm = ($/yr) / Q $7.64 $7.70 $7.52

G. Increase Scrubber Horsepower

1. Fan electricity = 0.746 x (0.0205 x Q) x H x EC $5,100 $5,102 $6,887

2. Pump electricity =0.746 x (0.00267 x Q + 4.554) x H x EC $1,811 $1,820 $2,025

3. Total cost

 a. $/yr = Fan electricity + pump electricity $6,911 $6,922 $8,913

 b. ($/yr) / dscfm = ($/yr) / Q $6.99 $7.06 $6.57

H. Improve FF Performance

1. Bag replacement = Bag CRF x [(total bag cost) + (bag replacement labor 

cost)]

$7,785 $7,785 $1,752

2. Cage replacement = Cage CRF x [(total cage cost) + (cage replacement labor 

cost)]

$823 $823 $185

3. Total cost

 a. $/yr = Bag replacement + Cage replacement $8,608 $8,608 $1,937
Incremental Control Model Costs

Parameters/Costs Equation

CAArmtecdef

ense

CAArmtecdef

ense

CAArmtecdef

ense

 b. ($/yr) / dscfm = ($/yr) / Q $8.71 $8.77 $1.43
Incremental Control Model Costs

Parameters/Costs Equation

CAArmtecdef

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CAArmtecdef

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CAArmtecdef

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I. Increase NOX Reagent

1. Reagent

 a. $/yr = (0.36 gal/hr) x H x U $1,546 $1,558 $1,521

 b. ($/yr) / dscfm = ($/yr) / Q $1.56 $1.59 $1.12

Sources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); Wet Scrubber Co

Memorandum (IV-B-32); and Secondary Chamber Retrofit Cost Memorandum (IV-B-33).

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment

and Wage Estimates.

3. Lime cost: U.S. Geological Survey. Mineral Commodity Summaries 2008. Hydrated Lime Average Value, 2007.

4. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey.

5. Natural gas cost: Energy Information Administration. Natural Gas Prices: 2008.

6. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009.

7. Water cost, sewage disposal cost: Air Compliance Advisor, version 7.5.

8. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online information

from Norit, an activated carbon vendor.

9. Sodium bicarbonate cost: Purchasing.com. April 5, 2007. Sodium bicarbonate market supports level pricing—for now.
CTPfizer ILF&MStateB

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FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off 

Oven

F-T701 MWI-2 INC-1 34 MS200

1032 3.333333333 1016.666667 7847 708.333333 190 350 2938.76522 24000 1347.03196 70 780 2938.76522

5000 30 7575 8114 7594 5 4896 5047.96 5047.96 8760 2200 5000 4

8233.238997 8233.238997 5365.472436 20562.59781 4092.73542 8233.239 8233.239 8233.239 8563.84615 11224.125 8233.239 2861.63725 8233.239

0.82 21.65527982 0.1 1.9 1.6 21.6552798 20.04 9.73 5.8 120.3 87 91 21.6552798

29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0

$34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60

0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018

$357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357

$3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80

$0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20

$95 $95 $95 $95 $95 $95 $95 $95 $95 $95 $95 $95 $95

$440 $440 $440 $440 $440 $440 $440 $440 $440 $440 $440 $440 $440

$34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29

$1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38

$9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58

$0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07

0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309

0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523

$13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473

$603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603

$2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183

$603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603 $603

$0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85

$1,327 $8 $1,310 $5,377 $1,002 $1 $1,299 $1,339 $1,393 $3,169 $584 $461 $1

$21 $0 $31 $33 $31 $0 $20 $21 $21 $36 $9 $21 $0

$1 $0 $2 $2 $2 $0 $1 $1 $1 $2 $0 $1 $0

$1,348 $8 $1,343 $5,412 $1,034 $1 $1,320 $1,361 $1,415 $3,207 $593 $483 $1

$0.16 $0.00 $0.25 $0.26 $0.25 $0.00 $0.16 $0.17 $0.17 $0.29 $0.07 $0.17 $0.00

$23 $4 $3 $217 $34 $1 $553 $277 $172 $8,091 $1,078 $891 $0
CTPfizer ILF&MStateB

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$10 $2 $1 $93 $15 $0 $238 $119 $74 $3,480 $464 $383 $0
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$33 $5 $4 $310 $49 $1 $790 $396 $245 $11,571 $1,542 $1,274 $1

$0.00 $0.00 $0.00 $0.02 $0.01 $0.00 $0.10 $0.05 $0.03 $1.03 $0.19 $0.45 $0.00

$122 $19 $15 $1,142 $179 $3 $2,911 $1,457 $904 $42,624 $5,679 $4,692 $3

$7 $1 $1 $68 $11 $0 $175 $87 $54 $2,555 $340 $281 $0

$129 $20 $16 $1,211 $190 $3 $3,086 $1,545 $958 $45,180 $6,019 $4,973 $3

$0.02 $0.00 $0.00 $0.06 $0.05 $0.00 $0.37 $0.19 $0.11 $4.03 $0.73 $1.74 $0.00

$72,148 $433 $71,232 $292,412 $54,471 $72 $70,647 $72,840 $75,765 $172,321 $31,745 $25,077 $58

$896 $5 $885 $3,633 $677 $1 $878 $905 $941 $2,141 $394 $312 $1

$73,044 $438 $72,117 $296,045 $55,148 $73 $71,525 $73,745 $76,706 $174,462 $32,139 $25,388 $58

$8.87 $0.05 $13.44 $14.40 $13.47 $0.01 $8.69 $8.96 $8.96 $15.54 $3.90 $8.87 $0.01

$62,280 $374 $61,489 $252,419 $47,021 $62 $60,985 $62,877 $65,402 $148,753 $27,403 $21,647 $50

$7.56 $0.05 $11.46 $12.28 $11.49 $0.01 $7.41 $7.64 $7.64 $13.25 $3.33 $7.56 $0.01

$42,054 $252 $41,520 $170,444 $31,751 $42 $41,180 $42,458 $44,163 $100,444 $18,504 $14,617 $34

$6,612 $40 $7,127 $24,041 $5,859 $7 $6,474 $6,675 $6,897 $15,070 $2,909 $3,038 $5

$48,666 $292 $48,647 $194,485 $37,609 $49 $47,654 $49,133 $51,060 $115,515 $21,413 $17,655 $39

$5.91 $0.04 $9.07 $9.46 $9.19 $0.01 $5.79 $5.97 $5.96 $10.29 $2.60 $6.17 $0.00

$7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785

$823 $823 $823 $823 $823 $823 $823 $823 $823 $823 $823 $823 $823

$8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608
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$1.05 $1.05 $1.60 $0.42 $2.10 $1.05 $1.05 $1.05 $1.01 $0.77 $1.05 $3.01 $1.05
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$1,530 $9 $2,318 $2,483 $2,324 $2 $1,498 $1,545 $1,545 $2,681 $673 $1,530 $1

$0.19 $0.00 $0.43 $0.12 $0.57 $0.00 $0.18 $0.19 $0.18 $0.24 $0.08 $0.53 $0.00

eport (II-A-112); Wet Scrubber Cost Memorandum (IV-B-30); Dry Injection Fabric Filter Cost

Employment

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PR TOX 003 1560-0008, 

ID #15

IN-4702 IN-5500 Thermal 

Oxidizer

53H3 50825 9-67 datadestroy 

incinerator

T71ME

2938.76522 187.5 13500 3405 11350 960 811 112.5 600 1910

8400 3120 8400 8500 8760 6240 8060 280 1500 8585

6493.89619 1156.01296 4771.70386 2068.50488 62922.8945 8233.239 2412.5 8233.239 2220 1924.13652

2.12 10.8 2.8 0.52 0.04133333 21.6552798 21.6552798 21.6552798 26.5403701 0.35

29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0

$34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60

0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018 0.018

$357 $357 $357 $357 $357 $357 $357 $357 $357 $357

$3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80

$0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20

$95 $95 $95 $95 $95 $95 $95 $95 $95 $95

$440 $440 $440 $440 $440 $440 $440 $440 $440 $440

$34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29

$1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38

$9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58

$0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07

0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309 0.55309

0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523 0.29523

$13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473 $13,473

$603 $603 $603 $603 $603 $603 $603 $603 $603 $603

$2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183 $2,183

$603 $603 $603 $603 $603 $603 $603 $603 $603 $603

$0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85

$1,758 $116 $1,292 $567 $17,764 $1,656 $627 $74 $107 $532

$34 $13 $34 $35 $36 $26 $33 $1 $6 $35

$2 $1 $2 $2 $2 $1 $2 $0 $0 $2

$1,794 $130 $1,328 $603 $17,802 $1,683 $661 $76 $114 $569

$0.28 $0.11 $0.28 $0.29 $0.28 $0.20 $0.27 $0.01 $0.05 $0.30

$79 $27 $77 $6 $16 $761 $288 $34 $60 $4
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$34 $11 $33 $3 $7 $327 $124 $15 $26 $2
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$113 $38 $110 $9 $22 $1,088 $412 $49 $86 $6

$0.02 $0.03 $0.02 $0.00 $0.00 $0.13 $0.17 $0.01 $0.04 $0.00

$417 $140 $404 $33 $82 $4,009 $1,517 $180 $318 $21

$25 $8 $24 $2 $5 $240 $91 $11 $19 $1

$442 $149 $429 $35 $87 $4,250 $1,608 $191 $338 $22

$0.07 $0.13 $0.09 $0.02 $0.00 $0.52 $0.67 $0.02 $0.15 $0.01

$95,602 $6,321 $70,248 $30,815 $966,041 $90,041 $34,079 $4,040 $5,836 $28,951

$1,188 $79 $873 $383 $12,002 $1,119 $423 $50 $73 $360

$96,790 $6,400 $71,121 $31,198 $978,043 $91,159 $34,502 $4,090 $5,909 $29,310

$14.90 $5.54 $14.90 $15.08 $15.54 $11.07 $14.30 $0.50 $2.66 $15.23

$82,526 $5,457 $60,640 $26,600 $833,914 $77,726 $29,418 $3,488 $5,038 $24,991

$12.71 $4.72 $12.71 $12.86 $13.25 $9.44 $12.19 $0.42 $2.27 $12.99

$55,725 $3,685 $40,947 $17,962 $563,095 $52,484 $19,864 $2,355 $3,402 $16,875

$9,164 $1,188 $7,239 $4,268 $75,328 $8,252 $4,416 $370 $783 $4,146

$64,890 $4,873 $48,186 $22,230 $638,423 $60,735 $24,281 $2,725 $4,185 $21,021

$9.99 $4.21 $10.10 $10.75 $10.15 $7.38 $10.06 $0.33 $1.89 $10.93

$7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785 $7,785

$823 $823 $823 $823 $823 $823 $823 $823 $823 $823

$8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608 $8,608
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olombia

TXBASFFree

port

TXBASFFree

port

TXReichhold TXSterlingCh

emTexasCity

VATransInd WABoeingDe

velopmentalC

enter

WVDuPont

Washington

Works

$1.33 $7.45 $1.80 $4.16 $0.14 $1.05 $3.57 $1.05 $3.88 $4.47
PAAshlandN

evilleIsland

PASmithKlin

eBeecham

SCEastmanC

olombia

TXBASFFree

port

TXBASFFree

port

TXReichhold TXSterlingCh

emTexasCity

VATransInd WABoeingDe

velopmentalC

enter

WVDuPont

Washington

Works

$2,570 $955 $2,570 $2,601 $2,681 $1,909 $2,466 $86 $459 $2,627

$0.40 $0.83 $0.54 $1.26 $0.04 $0.23 $1.02 $0.01 $0.21 $1.37
Packed Bed Scrubber Costs

Parameters/Costs Equation

CAArmtecdef

ense

CAArmtecd

efense

CAArmtecd

efense CTPfizer

ILF&MState

Bank

ILFlintHillsR

esources

ILFlintHillsR

esources

ILFlintHillsR

esources ILPolyOne

INCovanceL

absGreenfie

ld

KSCNHWic

hita

LAShellChe

mical

NCGlaxoSm

ithKline

NDCNHAme

rica NJNovartis

OKPioneerT

elephone

PAAshlandN

evilleIsland

PASmithKli

neBeecham

SCEastman

Colombia

TXBASFFre

eport

TXBASFFre

eport

TXReichhol

d

TXSterlingC

hemTexasC

ity VATransInd

WABoeingD

evelopment

alCenter

WVDuPont

Washington

Works Model Unit

Scrap 

incinerator 1

Scrap 

incinerator 2

Scrap 

incinerator 3

FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off 

Oven

F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, 

ID #15

IN-4702 IN-5500 Thermal 

Oxidizer

53H3 50825 9-67 datadestroy 

incinerator

T71ME

A. Parameters

1. Incinerator capacity, lb/hr (C) 100 100 100 1,032 3 1,017 7,847 708 190 350 2,939 24,000 1,347 70 780 2,939 2,939 188 13,500 3,405 11,350 960 811 113 600 1,910 2,939

2. Temperature into quench, F (T1) 1,495 1,495 1,495 1,050 1,050 354 354 354 1,050 1,760 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,050 1,013 1,050 1,050

3. Temperature out of PB to ID fan, F (T2) 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130

4. Annual operating hours, hr/yr (H) 5,053 5,091 4,972 5,000 30 7,575 8,114 7,594 5 4,896 5,048 5,048 8,760 2,200 5,000 4 8,400 3,120 8,400 8,500 8,760 6,240 8,060 280 1,500 8,585 5,048

5. Exhaust gas flow rate, dscfm (Qd) 988 981 1,356 8,233 8,233 5,365 20,563 4,093 8,233 8,233 8,233 8,564 11,224 8,233 2,862 8,233 6,494 1,156 4,772 2,069 62,923 8,233 2,413 8,233 2,220 1,924 8,233

6. Assumed moisture content in gas entering 

quench, % (M) 

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

7. Exhaust gas flow rate, scfm (Qw) = (Qd) / (1 - M/100) 1,098 1,090 1,507 9,148 9,148 5,962 22,847 4,547 9,148 9,148 9,148 9,515 12,471 9,148 3,180 9,148 7,215 1,284 5,302 2,298 69,914 9,148 2,681 9,148 2,467 2,138 9,148

8. Water added in quench, scfm (Qh) = ((7.010 x (T1 - 77°F) - 6.958 x (T2 - 77°F)) 

x 0.9 + (8.154 x (T1 - 77°F) - 8.064 x (T2 - 

77°F)) x 0.1) x (lb-mole/385 scf) x Qw / 

(1,160 Btu/lb) / (18 lb/lb-mole) x (0.7302 ft3-

atm/lb-mol-°R) x 528°R / 1 atm

512 509 703 2,877 2,877 457 1,751 349 2,877 5,095 2,877 2,993 3,922 2,877 1,000 2,877 2,269 404 1,667 723 21,988 2,877 843 2,877 744 672 2,877

9. Actual flow out of PB, acfm (Qa) = (Qw + Qh) x (460°F + T2)/(528°R) 1,799 1,786 2,469 13,437 13,437 7,172 27,487 5,471 13,437 15,916 13,437 13,977 18,318 13,437 4,670 13,437 10,598 1,887 7,788 3,376 102,694 13,437 3,937 13,437 3,588 3,140 13,437

10. HCl concentration, ppmvd (HCl) 8 8 8 1 22 0 2 2 22 20 10 6 120 87 91 22 2 11 3 1 0 22 22 22 27 0 0

11. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60

12. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07

13. Caustic cost, $/ton (CC) $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357 $357

14. Sewage disposal cost, $/1,000 gal (SDC) $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80 $3.80

15. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20

16. Assumed pressure drop through control 

system, inches of water (ΔP)

15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15

17. Surface area-to-volume ratio for 1" dia. 

Ceramic Raschig rings, ft2/ft3 (SAV)

58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58 58

18. Minimum packing wetting rate, ft2/hr (WR) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

19. Water density, lb/ft3 (Wd) 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4 62.4

20. Water circulation flow rate, lb/hr-ft2 (Gs) = SAV x Wd x WR 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705 4,705

21. Estimated column cross-sectional area from 

separate analysis, ft2 (A)

2.5 2.5 2.9 6.7 6.7 4.9 9.6 4.3 6.7 7.3 6.7 6.9 7.9 6.7 4.0 6.7 6.0 2.5 5.1 3.4 18.6 6.7 3.7 6.7 3.5 3.3 6.7

22. Water circulation rate, gpm (GPM) = Gs x A x (1 hr/60 min) x (1 gal/8.33 lb) 23 23 27 63 63 46 91 41 63 69 63 65 74 63 37 63 56 24 48 32 176 63 34 63 33 31 63

23. Water head, ft of water (Head) 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60

24. Wastewater (blowdown) flow, gpm (B) = (HCl/1000000) x (Qd) x (lb-mole/385 ft3

) x 

(1 lb-mole NaCl/1 lb-mole HCl) x (58.2 lb 

NaCl/lb-mole NaCl) x (1 lb wastewater/0.1 lb 

NaCl) x (1 gal/8.33 lb)

0.001 0.001 0.002 0.001 0.032 0.000 0.007 0.001 0.032 0.030 0.015 0.009 0.245 0.130 0.047 0.032 0.002 0.002 0.002 0.000 0.000 0.032 0.009 0.032 0.011 0.000 0.001

25. Capital recovery factor, 15-yr equipment life, 

7% interest (CRF)

= [i x (1 + i)a] / [(1 + i)a - 1], where i = interest 

rate, a = equipment life

0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979 0.10979

26. Chemical Engineering plant cost index

 a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4

 b. 1989 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5

B. Total Capital Investment

1. $ = (27.6 x Qd + 109,603) x (525.4/357.5) x 

(1.4 retrofit factor)

$308,415 $307,980 $331,302 $759,007 $759,007 $580,657 $1,525,789 $501,503 $759,007 $759,007 $759,007 $779,568 $945,015 $759,007 $424,940 $759,007 $650,835 $318,864 $543,729 $375,613 $4,160,238 $759,007 $397,007 $759,007 $385,035 $366,635 $758,993

2. $/dscfm = $ / Qd $312.16 $313.94 $244.32 $92.19 $92.19 $108.22 $74.20 $122.54 $92.19 $92.19 $92.19 $91.03 $84.19 $92.19 $148.50 $92.19 $100.22 $275.83 $113.95 $181.59 $66.12 $92.19 $164.56 $92.19 $173.44 $190.55 $92.19

C. Direct Annual Costs, $/yr

1. Operating labor = (if Qa < 20,000, then 0, otherwise 0.5 

hr/shift) x H x LR

$0 $0 $0 $0 $0 $0 $17,547 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $18,944 $0 $0 $0 $0 $0 $0

2. Supervisory labor = 0.15 x (operating labor) $0 $0 $0 $0 $0 $0 $2,632 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $0 $2,842 $0 $0 $0 $0 $0 $0

3. Maintenance labor = (0.5 hr/8-hr shift) x H x (LR x 1.1) $12,020 $12,110 $11,827 $11,894 $71 $18,019 $19,301 $18,064 $12 $11,646 $12,008 $12,008 $20,838 $5,233 $11,894 $10 $19,982 $7,422 $19,982 $20,219 $20,838 $14,843 $19,173 $666 $3,568 $20,422 $12,008

4. Maintenance materials = 0.02 x TCI $6,168 $6,160 $6,626 $15,180 $15,180 $11,613 $30,516 $10,030 $15,180 $15,180 $15,180 $15,591 $18,900 $15,180 $8,499 $15,180 $13,017 $6,377 $10,875 $7,512 $83,205 $15,180 $7,940 $15,180 $7,701 $7,333 $15,180

5. Electricity = (0.000181 x Qa x ΔP x H x EC) + 

(0.000289 x GPM x Head x H x EC)

$1,041 $1,042 $1,380 $7,834 $47 $7,778 $31,113 $5,993 $8 $7,703 $7,909 $8,219 $18,584 $3,447 $2,812 $6 $10,442 $740 $7,740 $3,502 $101,749 $9,777 $3,847 $439 $661 $3,301 $7,909

6. Caustic = HCl x (3.117E-9) x Q x H x CC $46 $46 $62 $38 $6 $5 $352 $55 $1 $898 $449 $279 $13,145 $1,751 $1,447 $1 $129 $43 $125 $10 $25 $1,236 $468 $55 $98 $6 $16

7. Sewage disposal = B x (60 min/hr) x H x SDC $2 $2 $2 $1 $0 $0 $13 $2 $0 $33 $17 $10 $489 $65 $54 $0 $5 $2 $5 $0 $1 $46 $17 $2 $4 $0 $1

8. Makeup water = (B + Qh x (lb-mole/385 scf) x (18 lb/lbmole) x (gal/8.33 lb)) x (60 min/hr) x H x WC$174 $174 $236 $969 $6 $233 $958 $178 $1 $1,682 $979 $1,018 $2,340 $430 $340 $1 $1,284 $85 $944 $414 $12,973 $1,212 $459 $54 $75 $389 $978

D. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x (labor + maintenance materials) $10,913 $10,962 $11,072 $16,244 $9,151 $17,779 $41,997 $16,857 $9,115 $16,096 $16,313 $16,560 $23,843 $12,248 $12,236 $9,114 $19,799 $8,279 $18,514 $16,639 $75,497 $18,014 $16,268 $9,508 $6,761 $16,653 $16,313

2. Property taxes, insurance, and administration = 0.04 x TCI $12,337 $12,319 $13,252 $30,360 $30,360 $23,226 $61,032 $20,060 $30,360 $30,360 $30,360 $31,183 $37,801 $30,360 $16,998 $30,360 $26,033 $12,755 $21,749 $15,025 $166,410 $30,360 $15,880 $30,360 $15,401 $14,665 $30,360

3. Capital recovery = CRF x TCI $33,862 $33,815 $36,375 $83,335 $83,335 $63,753 $167,523 $55,062 $83,335 $83,335 $83,335 $85,592 $103,758 $83,335 $46,656 $83,335 $71,458 $35,010 $59,699 $41,240 $456,772 $83,335 $43,589 $83,335 $42,275 $40,255 $83,333

E. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual 

Costs

$76,564 $76,630 $80,832 $165,855 $138,157 $142,407 $372,984 $126,302 $138,012 $166,933 $166,550 $170,460 $239,697 $152,050 $100,934 $138,007 $162,148 $70,713 $139,630 $104,562 $939,253 $174,003 $107,641 $139,600 $76,545 $103,023 $166,097

2. ($/yr) /dscfm = ($/yr) / Qd $77.49 $78.11 $59.61 $20.14 $16.78 $26.54 $18.14 $30.86 $16.76 $20.28 $20.23 $19.90 $21.36 $18.47 $35.27 $16.76 $24.97 $61.17 $29.26 $50.55 $14.93 $21.13 $44.62 $16.96 $34.48 $53.54 $20.17

Sources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534]-Model Plant Description and Cost Report (II-A-112); and Wet Scrubber Cost Memorandum (IV-B-30).

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific

 Occupational Employment and Wage Estimates.

3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009.

4. Caustic cost: Purchasing.com. Caustic soda price hike is on the horizon. August 29, 2007.

5. Sewage disposal cost, water cost: Air Compliance Advisor, version 7.5.

Elec (Mw-hr/yr) = 15.59 15.60 20.65 117.27 0.70 116.44 465.76 89.72 0.12 115.31 118.40 123.04 278.21 51.60 42.09 0.09 156.31 11.08 115.86 52.43 1523.18 146.35 57.60 6.57 9.89 49.42 118.39

Water (gal/yr) = 872,083 872,416 1,177,721 4,844,687 29,124 1,165,839 4,789,140 892,030 4,854 8,409,239 4,895,190 5,089,907 11,699,201 2,148,659 1,697,924 3,883 6,420,397 424,857 4,717,994 2,069,133 64,864,419 6,057,825 2,292,787 271,825 377,027 1,943,938 4,890,842
Activated Carbon Injection Model Costs

Parameters/Costs Equation

AKEntechAl

aska

CAArmtecde

fense

CAArmtecde

fense

CAArmtecde

fense CTPfizer

ILF&MState

Bank

ILFlintHillsReso

urces

ILFlintHillsR

esources

ILFlintHillsR

esources ILPolyOne

INCovanceL

absGreenfiel

d

KSCNHWic

hita

LAShellChe

mical

NCGlaxoSmi

thKline

NDCNHAme

rica NJNovartis

OKPioneerT

elephone

PAAshlandN

evilleIsland

PASmithKlin

eBeecham

SCEastman

Colombia

TXBASFFre

eport TXBASFFreeport TXReichhold

TXSterlingC

hemTexasCi

ty VATransInd

WABoeingD

evelopmenta

lCenter

WVDuPontWas

hingtonWorks Model Unit

Incin # 1

Scrap 

incinerator 1

Scrap 

incinerator 2

Scrap 

incinerator 3 FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A

Ace Burn-off 

Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003

1560-0008, 

ID #15 IN-4702 IN-5500

Thermal 

Oxidizer 53H3 50825

9-67 datadestroy 

incinerator T71ME

A. Parameters

1. Incinerator capacity, lb/hr (C) 300 100 100 100 1032 3.33333333 1016.666667 7847 708.333333 190 350 2938.76522 24000 1347.03196 70 780 2938.76522 2938.76522 187.5 13500 3405 11350 960 811 112.5 600 1910 2939

2. Annual operating hours, hr/yr (H) 1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5047.96 5047.96 8760 2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585 5048

3. Exhaust gas flow rate, dscfm (Q) 716.777657 988 981 1356 8233.239 8233.239 5365.472436 20562.5978 4092.73542 8233.239 8233.239 8233.239 8563.84615 11224.125 8233.239 2861.63725 8233.239 6493.89619 1156.01296 4771.70386 2068.50488 62922.89447 8233.239 2412.5 8233.239 2220 1924.136517 8233

4. Operating labor rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60

5. Activated carbon cost, $/lb (ACC) $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38 $1.38

6. Dust disposal cost, $/ton (DDC) $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29

7. Capital recovery factor, 20-yr 

equipment life, 7% interest (CRF)

= [i x (1 + i)a] / [(1 + i)a - 1], where i = interest 

rate, a = equipment life

0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

8. Cost index

 a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4

 b. 1990 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3 361.3

9. ACI Adjustment Factor (AF) 0.44 0.91251194 0.91251194 0.91251194 1 0.91251194 -3.345989559 0.26604069 -3.8888889 0.91251194 0.79573389 0.44444221 1 0.44444221 0.44444221 0.44444221 0.91251194 0.44444221 0.44444221 0.44444221 -2.24 -5.677658697 0.91251194 0.91251194 0.91251194 -0.8690869 0.44444221 0.74

B. Total Capital Investment

1. $ = 4,500 x (Q/1,976)0.6 x (1.2 retrofit factor) x

(575.4/361.3)

$4,680 $5,674 $5,650 $6,861 $20,247 $20,247 $15,660 $35,065 $13,312 $20,247 $20,247 $20,247 $20,731 $24,385 $20,247 $10,740 $20,247 $17,560 $6,234 $14,596 $8,839 $68,598 $20,247 $9,694 $20,247 $9,222 $8,464 $20,247

2. $/dscfm = $ / Q $6.53 $5.74 $5.76 $5.06 $2.46 $2.46 $2.92 $1.71 $3.25 $2.46 $2.46 $2.46 $2.42 $2.17 $2.46 $3.75 $2.46 $2.70 $5.39 $3.06 $4.27 $1.09 $2.46 $4.02 $2.46 $4.15 $4.40 $2.46

C. Direct Annual Costs, $/yr

1. Operating labor = (0.25 hr/8-hr shift) x H x LR $1,081 $5,464 $5,505 $5,376 $5,406 $32 $8,190 $8,773 $8,211 $5 $5,294 $5,458 $5,458 $9,472 $2,379 $5,406 $4 $9,083 $3,374 $9,083 $9,191 $9,472 $6,747 $8,715 $303 $1,622 $9,283 $5,458

2. Supervisory labor = 0.15 x (operating labor) $162 $820 $826 $806 $811 $5 $1,229 $1,316 $1,232 $1 $794 $819 $819 $1,421 $357 $811 $1 $1,362 $506 $1,362 $1,379 $1,421 $1,012 $1,307 $45 $243 $1,392 $819

3. Maintenance = 0.2 x TCI $936 $1,135 $1,130 $1,372 $4,049 $4,049 $3,132 $7,013 $2,662 $4,049 $4,049 $4,049 $4,146 $4,877 $4,049 $2,148 $4,049 $3,512 $1,247 $2,919 $1,768 $13,720 $4,049 $1,939 $4,049 $1,844 $1,693 $4,049

4. Activated carbon = 0.00127 x Q x H x ACC x AF $553 $7,984 $7,987 $10,782 $72,148 $395 -$238,341 $77,794 ######## $66 $56,216 $32,373 $75,765 $76,587 $14,109 $11,145 $53 $42,490 $2,809 $31,221 -$69,025 -$5,484,852 $82,163 $31,097 $3,687 -$5,072 $12,867 $53,900

5. Dust disposal = 0.00127 x Q x (1 ton/2,000 lb) x H x DDC x AF $7 $99 $99 $134 $896 $5 -$2,961 $967 -$2,632 $1 $698 $402 $941 $952 $175 $138 $1 $528 $35 $388 -$858 -$68,143 $1,021 $386 $46 -$63 $160 $670

D. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x (labor + maintenance materials) $1,308 $4,451 $4,476 $4,533 $6,160 $2,452 $7,531 $10,261 $7,263 $2,433 $6,082 $6,196 $6,254 $9,462 $4,071 $5,019 $2,433 $8,374 $3,076 $8,018 $7,402 $14,767 $7,085 $7,177 $2,639 $2,226 $7,421 $6,196

2. Property taxes, insurance, and 

administration

= 0.04 x TCI $187 $227 $226 $274 $810 $810 $626 $1,403 $532 $810 $810 $810 $829 $975 $810 $430 $810 $702 $249 $584 $354 $2,744 $810 $388 $810 $369 $339 $810

3. Capital recovery = CRF x TCI $442 $536 $533 $648 $1,911 $1,911 $1,478 $3,310 $1,257 $1,911 $1,911 $1,911 $1,957 $2,302 $1,911 $1,014 $1,911 $1,658 $588 $1,378 $834 $6,475 $1,911 $915 $1,911 $871 $799 $1,911

E. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs $4,676 $20,714 $20,782 $23,926 $92,192 $9,660 -$219,116 $110,836 ######## $9,277 $75,856 $52,018 $96,169 $106,047 $27,861 $26,111 $9,261 $67,708 $11,884 $54,953 -$48,955 -$5,504,397 $104,799 $51,924 $13,490 $2,040 $33,953 $73,813

2. ($/yr) / dscfm = ($/yr) / Q $6.52 $20.97 $21.18 $17.64 $11.20 $1.17 -$40.84 $5.39 -$47.23 $1.13 $9.21 $6.32 $11.23 $9.45 $3.38 $9.12 $1.12 $10.43 $10.28 $11.52 -$23.67 -$87.48 $12.73 $21.52 $1.64 $0.92 $17.65 $8.97

Note:

Factor of 1.27 x 10-3 for activated carbon is based on injecting carbon at a rate to achieve a carbon concentration of 338

mg/dscm (achieving reductions of 90% for Hg, 98% for CDD/CDF).

Sources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112).

2. Operating labor rate: Bureau of Labor Statistics, Occupational Employment Statistics, May 2007 National Industry-Specific Occupational

Employment and Wage Estimates.

3. Activated carbon cost: The Innovation Group. Chemical Profiles: Carbon, Activated. 2002. Assumed 20% price increase based on online

information from Norit, an activated carbon vendor.

4. Dust disposal cost: NSWMA’s 2005 Tip Fee Survey.

Elec (Mw) =

ACI (lb/yr) = 400.54 5,785.60 5,787.81 7,813.27 52,281.07 286.24 -172,710.57 56,372.17 ######## 47.71 40,736.50 23,458.79 54,902.04 55,497.78 10,223.80 8,076.14 38.17 30,789.57 2,035.81 22,624.12 ######## -3,974,530.20 59,538.46 22,534.33 2,671.60 -3,675.46 9,323.85 39,058.26

Dust (tpy) = 0.20 2.89 2.89 3.91 26.14 0.14 -86.36 28.19 -76.75 0.02 20.37 11.73 27.45 27.75 5.11 4.04 0.02 15.39 1.02 11.31 -25.01 -1,987.27 29.77 11.27 1.34 -1.84 4.66 19.53
Afterburner/Secondary Chamber Retrofit Costs

Parameters/Costs Equation AKEntechAlaskaCAArmtecdefenseCAArmtecdefense CAArmtecdefense CTPfizer ILF&MStateBank ILFlintHillsResources ILFlintHillsResources ILFlintHillsResources ILPolyOne INCovanceLabsGreenfield KSCNHWichitaLAShellChemical NCGlaxoSmithKline NDCNHAmerica NJNovartis OKPioneerTelephone PAAshlandNevilleIsland PASmithKlineBeecham SCEastmanColombia TXBASFFreeport TXBASFFreeport TXReichholdTXSterlingChemTexasCity VATransInd WABoeingDevelopmentalCenter WVDuPontWashingtonWorks

Incin # 1 Scrap 

incinerator 1

Scrap 

incinerator 2

Scrap 

incinerator 3

FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off 

Oven

F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, 

ID #15

IN-4702 IN-5500 Thermal 

Oxidizer

53H3 50825 9-67 datadestroy 

incinerator

T71ME

A. Parameters

1. Incinerator capacity, lb/hr (C) 300 100 100 100 1,032 3 1,017 7,847 708 190 350 2,939 24,000 1,347 70 780 2,939 2,939 188 13,500 3,405 11,350 960 811 113 600 1,910

2. Annual operating hours, hr/yr (H) 1,000 5,053 5,091 4,972 5,000 30 7,575 8,114 7,594 5 4,896 5,048 5,048 8,760 2,200 5,000 4 8,400 3,120 8,400 8,500 8,760 6,240 8,060 280 1,500 8,585

3. Exhaust gas flow rate, dscfm (Q) 717 988 981 1,356 8,233 8,233 5,365 20,563 4,093 8,233 8,233 8,233 8,564 11,224 8,233 2,862 8,233 6,494 1,156 4,772 2,069 62,923 8,233 2,413 8,233 2,220 1,924

4. Waste charging hours, hr/d (WCH) 12 15 15 5 21 21 21 21 21 1 13 14 17 24 6 24 10 24 10 24 24 24 24 24 8 10 10

5. Downtime days (DD) 3 3 3 3 12 3 12 12 12 3 12 12 12 12 4 4 3 12 4 12 12 12 4 4 3 4 4

6. Natural gas cost, $/1,000 ft3 (NGC) $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58 $9.58

7. Capital recovery factor, 20-yr 

equipment life, 7% interest (CRF)

= [i x (1 + i)a] / [(1 + i)a - 1], where i = interest rate, a = 

equipment life

0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

8. Cost index

 a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4

 b. 1989 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5 357.5

B. Total Capital Investment

1. $ = (28.80 x Q + 33,568) x (525.4/357.5) $87,253 $99,826 $99,501 $116,884 $435,671 $435,671 $302,739 $1,007,185 $243,742 $435,671 $435,671 $435,671 $450,996 $574,310 $435,671 $186,676 $435,671 $355,045 $107,614 $275,215 $149,911 $2,970,750 $435,671 $165,857 $435,671 $156,934 $143,219

2. $/dscfm = $ / Q $121.73 $101.04 $101.43 $86.20 $52.92 $52.92 $56.42 $48.98 $59.55 $52.92 $52.92 $52.92 $52.66 $51.17 $52.92 $65.23 $52.92 $54.67 $93.09 $57.68 $72.47 $47.21 $52.92 $68.75 $52.92 $70.69 $74.43

C. Downtime Cost, $ = $0.3/lb disposal cost x (525.4/357.5) x (C x 0.67) x 

WCH x DD

$3,190 $1,329 $1,329 $443 $76,823 $62 $75,681 $584,136 $52,729 $168 $16,129 $145,843 $1,446,277 $114,599 $496 $22,120 $26,043 $250,016 $2,215 $1,148,514 $289,681 $965,603 $27,224 $22,999 $798 $7,090 $22,569

D. Direct Annual Costs, $/yr

1. Refractory replacement = 0.01 x TCI for 1-sec secondary chamber $873 $998 $995 $1,169 $4,357 $4,357 $3,027 $10,072 $2,437 $4,357 $4,357 $4,357 $4,510 $5,743 $4,357 $1,867 $4,357 $3,550 $1,076 $2,752 $1,499 $29,707 $4,357 $1,659 $4,357 $1,569 $1,432

2. Auxiliary fuel = (0.32 Btu/lb/°F) x (28.5 lb/lbmole) x (100°F) x 

(lbmole/385 ft3) x (ft3/1,000 Btu) x (Q/0.9) x (60 min/hr) x H 

x NGC

$1,084 $7,553 $7,556 $10,200 $62,280 $374 $61,489 $252,419 $47,021 $62 $60,985 $62,877 $65,402 $148,753 $27,403 $21,647 $50 $82,526 $5,457 $60,640 $26,600 $833,914 $77,726 $29,418 $3,488 $5,038 $24,991

3. Maintenance materials = 0.02 x TCI $1,745 $1,997 $1,990 $2,338 $8,713 $8,713 $6,055 $20,144 $4,875 $8,713 $8,713 $8,713 $9,020 $11,486 $8,713 $3,734 $8,713 $7,101 $2,152 $5,504 $2,998 $59,415 $8,713 $3,317 $8,713 $3,139 $2,864

E. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x maintenance materials $1,047 $1,198 $1,194 $1,403 $5,228 $5,228 $3,633 $12,086 $2,925 $5,228 $5,228 $5,228 $5,412 $6,892 $5,228 $2,240 $5,228 $4,261 $1,291 $3,303 $1,799 $35,649 $5,228 $1,990 $5,228 $1,883 $1,719

2. Property taxes, insurance, and 

administration

= 0.04 x TCI $3,490 $3,993 $3,980 $4,675 $17,427 $17,427 $12,110 $40,287 $9,750 $17,427 $17,427 $17,427 $18,040 $22,972 $17,427 $7,467 $17,427 $14,202 $4,305 $11,009 $5,996 $118,830 $17,427 $6,634 $17,427 $6,277 $5,729

3. Capital recovery = CRF x TCI $8,236 $9,423 $9,392 $11,033 $41,124 $41,124 $28,576 $95,071 $23,008 $41,124 $41,124 $41,124 $42,571 $54,211 $41,124 $17,621 $41,124 $33,514 $10,158 $25,978 $14,151 $280,418 $41,124 $15,656 $41,124 $14,813 $13,519

4. Annualized downtime cost = CRF x downtime cost $301 $125 $125 $42 $7,252 $6 $7,144 $55,138 $4,977 $16 $1,522 $13,767 $136,518 $10,817 $47 $2,088 $2,458 $23,600 $209 $108,412 $27,344 $91,146 $2,570 $2,171 $75 $669 $2,130

F. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs $16,776 $25,287 $25,233 $30,859 $146,381 $77,229 $122,034 $485,217 $94,993 $76,927 $139,356 $153,493 $281,473 $260,874 $104,299 $56,663 $79,357 $168,754 $24,648 $217,598 $80,387 $1,449,079 $157,145 $60,845 $80,412 $33,389 $52,384

2. ($/yr) / dscfm = ($/yr) / Q $23.41 $25.59 $25.72 $22.76 $17.78 $9.38 $22.74 $23.60 $23.21 $9.34 $16.93 $18.64 $32.87 $23.24 $12.67 $19.80 $9.64 $25.99 $21.32 $45.60 $38.86 $23.03 $19.09 $25.22 $9.77 $15.04 $27.22

Sources:

1. Cost equations: Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Model Plant Description and Cost Report (II-A-112); and Secondary Chamber Retrofit Cost Memorandum (IV-B-33).

2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Waste charging hours, downtime days: Model Plant Description and Cost Report (II-A-112).

3. Natural gas cost: Energy Information Administration. Natural Gas Prices: 2008.

1084.408263

9.58

113195.017
Selective Noncatalytic Reduction Costs

Parameters/Costs Equation

AKEntechAlaska CAArmtecdefense CAArmtecdefense CAArmtecdefense CTPfizer ILF&MStateBank ILFlintHillsResourc

es

ILFlintHillsResourc

es

ILFlintHillsResourc

es

ILPolyOne INCovanceLabsGr

eenfield

KSCNHWichita LAShellChemical NCGlaxoSmithKlin

e

NDCNHAmerica NJNovartis OKPioneerTelepho

ne

PAAshlandNevilleIs

land

PASmithKlineBeec

ham

SCEastmanColom

bia

TXBASFFreeport TXBASFFreeport TXReichhold TXSterlingC

hemTexasCit

y

VATransInd WABoeingD

evelopmenta

lCenter

WVDuPont

Washington

Works

Model Unit

Incin # 1 Scrap incinerator 1 Scrap incinerator 2 Scrap incinerator 3 FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal 

Oxidizer

53H3 50825 9-67 datadestroy 

incinerator

T71ME

A. Parameters

1. Incinerator capacity, lb/hr (C) 300 100 100 100 1032 3.333333333 1016.666667 7847 708.3333333 190 350 2938.765221 24000 1347.031963 70 780 2938.765221 2938.765221 187.5 13500 3405 11350 960 811 112.5 600 1910 2939

2. Annual operating hours, hr/yr (H) 1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5047.96 5047.96 8760 2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585 5048

3. Exhaust gas flow rate, dscfm (Q) 716.777657 988 981 1356 8233.238997 8233.238997 5365.472436 20562.59781 4092.735417 8233.238997 8233.238997 8233.238997 8563.846154 11224.125 8233.238997 2861.637255 8233.238997 6493.89619 1156.012963 4771.70386 2068.504878 62922.89447 8233.239 2412.5 8233.239 2220 1924.13652 8233

4. NOX, lb/MMBtu 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28 0.28

5. Heating value, Btu/lb (HV) 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500 8,500

6. Urea solution cost, $/gal (U) $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85 $0.85

7. Electricity cost, $/kWh (EC) $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07 $0.07

8. Water cost, $/1,000 gal (WC) $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20 $0.20

9. Capital recovery factor, 20-yr equipment life, 

7% interest (CRF)

= [i x (1 + i)a] / [(1 + i)a - 1], where i = interest rate, a = 

equipment life

0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

10. Cost index

 a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4

 b. 1998 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6 390.6

B. Total Capital Investment (TCI)

1. Total Direct Capital Cost, $ (DC) = [$950/(MMBtu/hr)] x [(C x HV) / 106

] x [(2,375 MMBtu/hr / (C 

x HV)]0.577 x (0.66 + 0.85 x 45% NOX removal efficiency) x (1.2 

retrofit factor) x (575.4/390.6)

$230,644 $144,917 $144,917 $144,917 $388,962 $34,379 $386,507 $917,446 $331,720 $190,122 $246,185 $605,556 $1,472,143 $435,359 $124,623 $345,523 $605,556 $605,556 $189,060 $1,154,122 $644,475 $1,072,467 $377,243 $351,266 $152,320 $309,228 $504,659 $605,577

2. Indirect Installation Costs, $ (IC) = 0.2 x DC $46,129 $28,983 $28,983 $28,983 $77,792 $6,876 $77,301 $183,489 $66,344 $38,024 $49,237 $121,111 $294,429 $87,072 $24,925 $69,105 $121,111 $121,111 $37,812 $230,824 $128,895 $214,493 $75,449 $70,253 $30,464 $61,846 $100,932 $121,115

3. Other Capital Costs, $ (OC) = [0.173 x (DC + IC)] + (119.3 gal x U) $47,983 $30,186 $30,186 $30,186 $80,850 $7,239 $80,340 $190,563 $68,966 $39,571 $51,209 $125,815 $305,718 $90,482 $25,973 $71,832 $125,815 $125,815 $39,350 $239,697 $133,894 $222,746 $78,417 $73,024 $31,723 $64,297 $104,869 $125,819

4. Total

 a. $ = DC + IC + OC $324,756 $204,087 $204,087 $204,087 $547,604 $48,494 $544,148 $1,291,498 $467,030 $267,718 $346,631 $852,482 $2,072,290 $612,913 $175,520 $486,459 $852,482 $852,482 $266,223 $1,624,644 $907,265 $1,509,706 $531,109 $494,544 $214,508 $435,371 $710,459 $852,511

 b. $/dscfm = $ / Q $453.08 $206.57 $208.04 $150.51 $66.51 $5.89 $101.42 $62.81 $114.11 $32.52 $42.10 $103.54 $241.98 $54.61 $21.32 $169.99 $103.54 $131.27 $230.29 $340.47 $438.61 $23.99 $64.51 $204.99 $26.05 $196.11 $369.24 $103.55

C. Direct Annual Costs, $/yr

1. Maintenance = 0.015 x TCI $4,871 $3,061 $3,061 $3,061 $8,214 $727 $8,162 $19,372 $7,005 $4,016 $5,199 $12,787 $31,084 $9,194 $2,633 $7,297 $12,787 $12,787 $3,993 $24,370 $13,609 $22,646 $7,967 $7,418 $3,218 $6,531 $10,657 $12,788

2. Reagent = (0.36 gal/hr) x H x U $306 $1,546 $1,558 $1,521 $1,530 $9 $2,318 $2,483 $2,324 $2 $1,498 $1,545 $1,545 $2,681 $673 $1,530 $1 $2,570 $955 $2,570 $2,601 $2,681 $1,909 $2,466 $86 $459 $2,627 $1,545

3. Electricity = kW [0.47 x NOX x (C x HV) / 106

] / 9.5 x H x EC $2 $4 $4 $4 $41 $0 $61 $501 $42 $0 $13 $117 $953 $93 $1 $31 $0 $194 $5 $892 $228 $782 $47 $51 $0 $7 $129 $117

4. Water = (1.62 gal/hr) x H x WC $0 $2 $2 $2 $2 $0 $2 $3 $2 $0 $2 $2 $2 $3 $1 $2 $0 $3 $1 $3 $3 $3 $2 $3 $0 $0 $3 $2

D. Indirect Annual Costs, $/yr

1. Capital recovery = CRF x TCI $30,655 $19,264 $19,264 $19,264 $51,690 $4,577 $51,364 $121,908 $44,084 $25,271 $32,720 $80,468 $195,610 $57,855 $16,568 $45,918 $80,468 $80,468 $25,130 $153,355 $85,639 $142,506 $50,133 $46,681 $20,248 $41,096 $67,062 $80,471

E. Total Annual Cost

1. $/yr = Direct Annual Costs + Indirect Annual Costs $35,835 $23,878 $23,889 $23,853 $61,476 $5,314 $61,907 $144,267 $53,458 $29,288 $39,432 $94,919 $229,193 $69,825 $19,876 $54,777 $93,257 $96,023 $30,083 $181,190 $102,080 $168,617 $60,058 $56,620 $23,552 $48,093 $80,478 $94,922

2. ($/yr) / dscfm = ($/yr) / Q $49.99 $24.17 $24.35 $17.59 $7.47 $0.65 $11.54 $7.02 $13.06 $3.56 $4.79 $11.53 $26.76 $6.22 $2.41 $19.14 $11.33 $14.79 $26.02 $37.97 $49.35 $2.68 $7.29 $23.47 $2.86 $21.66 $41.83 $11.53

Sources:

1. Cost equations, urea solution cost: OAQPS Control Cost Manual. Section 4.2: NOX Post-Combustion, Chapter 1: Selective Noncatalytic Reduction.

2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Heating value: Process Description Report (II-A-110).

3. Electricity cost: Energy Information Administration. Average Industrial Retail Price of Electricity: October 2009.

4. Water cost: Air Compliance Advisor, version 7.5.

5. NOX removal efficiency: Clean Air Technology Center. EPA Technical Bulletin: Nitrogen Oxides (NOX)--Why and How They Are Controlled. 456/F-99-006R.

November 1999.

6. Assumed the same dscfm to lb/hr ratio as the "large HMIWI" model if unit's capacity is not given in lb/hr.

Elec (Mw-hr/yr) = 3.53E-02 5.95E-02 5.99E-02 5.85E-02 6.08E-01 1.18E-05 9.07E-01 7.50E+00 6.33E-01 1.12E-04 2.02E-01 1.75E+00 1.43E+01 1.39E+00 1.81E-02 4.59E-01 1.38E-03 2.91E+00 6.89E-02 1.34E+01 3.41E+00 1.17E+01 7.05E-01 7.70E-01 3.71E-03 1.06E-01 1.93E+00 1.75E+00

Water (gal/yr) 1620 8185.86 8247.42 8054.64 8100 48.6 12271.5 13144.68 12302.28 8.1 7931.52 8177.6952 8177.6952 14191.2 3564 8100 6.48 13608 5054.4 13608 13770 14191.2 10108.8 13057.2 453.6 2430 13907.7 8177.76
Monitoring Costs

Parameters/Costs Equation FF WS SNCR

Bag leak 

detector

CO 

CEMS

HCl 

CEMS PM CEMS

Hg 

CEMS

Multimetal 

CEMS

Dioxin or Hg 

sorbent trap 

biweekly

monitoring

A. Parameters

1. Recording lime/carbon flow, min/4-hr 

period

2. Annual operating hours, hr/yr (H)

3. Cost index

 a. 2008 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4

 b. 2006 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6

 c. 1997 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5

 d. 1993 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2

 e. 1992 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2

4. Operating labor wage rate, $/hr (LR) $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60

5. Capital recovery factor, 20-yr 

equipment life, 7% interest (CRF)

= [i x (1 + i)a] / [(1 + i)a - 1], where i = 

interest rate, a = equipment life

0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

B. Total Capital Investment, $ (TCI)

1. Planning $700 $700 $700 $800 $4,000 $3,300 $900 $3,300

2. Select type of equipment $400 $400 $400 $4,500 $10,000 $16,100 $12,200 $16,100

3. Provide support facilities $1,500 $1,500 $1,500 $500 $20,600 $20,600 $500 $20,600

4. Purchased equipment cost (PEC) $13,000 $19,300 $5,300 $14,100 $48,400 $51,900 $73,500 $109,900

5. Install and check equipment $1,000 $1,000 $1,000 $4,800 $18,200 $19,300 $19,500 $21,500

6. Perf. spec. tests (certif.) $700 $700 $700 $0 $15,700 $12,800 $35,500 $42,300

7. Prepare QA/QC plan $700 $700 $700 $800 $17,500 $17,500 $15,400 $17,500

8. Total capital cost = Planning + selecting equipment + 

support facilities + PEC + installation + 

perf. spec. tests + QA/QC plan

$18,000 $24,300 $10,300 $25,500 $134,000 $142,000 $158,000 $231,000 $230,000 $115,000

C. Annual Costs, $/yr

1. Operating labor = (5 min to record lime/carbon flow/4-hr 

period) x (1 hr/60 min) x H x LR

2. Maintenance materials = 0.02 x TCI $400 $500 $200

3. Operation & maintenance = Day-to-day activities + annual RATA 

+ CGA + annual QA + O&M review and 

update

$6,000 $27,600 $24,600 $27,300 $78,100

4. Recordkeeping and reporting = $1,000 x (525.4/386.5) $1,500 $1,500 $1,500 $200 $1,200 $1,600 $6,300 $1,600

5. Overhead = 0.6 x (labor + maintenance materials) $200 $300 $100

6. Property taxes, insurance, and 

administration

= 0.04 x TCI $700 $1,000 $400

7. Capital recovery = CRF x TCI $1,700 $2,300 $1,000 $3,500 $12,600 $20,200 $22,500 $32,900

8. Total annual cost = Operating labor + maintenance 

materials + recordkeeping and reporting 

+ overhead + property taxes, insurance, 

and administration + capital recovery

$4,500 $5,600 $3,200 $9,700 $41,400 $46,400 $56,100 $112,600 $63,300 $41,500

All model sizes
Notes:

1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs.

2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor;

(c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and

opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin

sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature

monitor (wet scrubbers).

Sources:

1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66).

2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators.

3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS.

4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.
Monitoring Costs

Parameters/Costs

A. Parameters

1. Recording lime/carbon flow, min/4-hr 

period

2. Annual operating hours, hr/yr (H)

3. Cost index

 a. 2008

 b. 2006

 c. 1997

 d. 1993

 e. 1992

4. Operating labor wage rate, $/hr (LR)

5. Capital recovery factor, 20-yr 

equipment life, 7% interest (CRF)

B. Total Capital Investment, $ (TCI)

1. Planning

2. Select type of equipment

3. Provide support facilities

4. Purchased equipment cost (PEC)

5. Install and check equipment

6. Perf. spec. tests (certif.)

7. Prepare QA/QC plan

8. Total capital cost

C. Annual Costs, $/yr

1. Operating labor

2. Maintenance materials

3. Operation & maintenance

4. Recordkeeping and reporting

5. Overhead

6. Property taxes, insurance, and 

administration

7. Capital recovery

8. Total annual cost

ACI

AKEntechAlaska CAArmtecdefense CAArmtecdefense CAArmtecdefense CTPfizer ILF&MStateBank ILFlintHillsResources ILFlintHillsResources ILFlintHillsResources ILPolyOne INCovanceLabsGreenfield KSCNHWichita LAShellChemical NCGlaxoSmithKline

Incin # 1 Scrap incinerator 1 Scrap incinerator 2 Scrap incinerator 3 FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2

5 5 5 5 5 5 5 5 5 5 5 5 5 5

1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5048 5048 8760

575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4

499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6

386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5

359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2

358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2

$34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60

0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

$700 $3,600 $3,700 $3,600 $3,600 $0 $5,500 $5,800 $5,500 $0 $3,500 $3,600 $3,600 $6,300

$400 $2,200 $2,200 $2,200 $2,200 $0 $3,300 $3,500 $3,300 $0 $2,100 $2,200 $2,200 $3,800

$1,100 $5,800 $5,900 $5,800 $5,800 $0 $8,800 $9,300 $8,800 $0 $5,600 $5,800 $5,800 $10,100
Notes:

1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs.

2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor;

(c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and

opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin

sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature

monitor (wet scrubbers).

Sources:

1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66).

2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators.

3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS.

4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.
Monitoring Costs

Parameters/Costs

A. Parameters

1. Recording lime/carbon flow, min/4-hr 

period

2. Annual operating hours, hr/yr (H)

3. Cost index

 a. 2008

 b. 2006

 c. 1997

 d. 1993

 e. 1992

4. Operating labor wage rate, $/hr (LR)

5. Capital recovery factor, 20-yr 

equipment life, 7% interest (CRF)

B. Total Capital Investment, $ (TCI)

1. Planning

2. Select type of equipment

3. Provide support facilities

4. Purchased equipment cost (PEC)

5. Install and check equipment

6. Perf. spec. tests (certif.)

7. Prepare QA/QC plan

8. Total capital cost

C. Annual Costs, $/yr

1. Operating labor

2. Maintenance materials

3. Operation & maintenance

4. Recordkeeping and reporting

5. Overhead

6. Property taxes, insurance, and 

administration

7. Capital recovery

8. Total annual cost

NDCNHAmerica NJNovartis OKPioneerTelephone PAAshlandNevilleIsland PASmithKlineBeecham SCEastmanColombia TXBASFFreeport TXBASFFreeport TXReichholdTXSterlingChemTexasCity VATransIndWABoeingDevelopmentalCenter WVDuPontWashingtonWorks

INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal Oxidizer 53H3 50825 9-67 data-destroy incinerator T71ME

5 5 5 5 5 5 5 5 5 5 5 5 5

2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585

575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4 575.4

499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6 499.6

386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5 386.5

359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2 359.2

358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2 358.2

$34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60 $34.60

0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439 0.09439

$1,600 $3,600 $0 $6,100 $2,200 $6,100 $6,100 $6,300 $4,500 $5,800 $200 $1,100 $6,200

$1,000 $2,200 $0 $3,700 $1,300 $3,700 $3,700 $3,800 $2,700 $3,500 $100 $700 $3,700

$2,600 $5,800 $0 $9,800 $3,500 $9,800 $9,800 $10,100 $7,200 $9,300 $300 $1,800 $9,900
Notes:

1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs.

2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor;

(c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and

opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin

sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature

monitor (wet scrubbers).

Sources:

1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66).

2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators.

3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS.

4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.
Monitoring Costs

Parameters/Costs

A. Parameters

1. Recording lime/carbon flow, min/4-hr 

period

2. Annual operating hours, hr/yr (H)

3. Cost index

 a. 2008

 b. 2006

 c. 1997

 d. 1993

 e. 1992

4. Operating labor wage rate, $/hr (LR)

5. Capital recovery factor, 20-yr 

equipment life, 7% interest (CRF)

B. Total Capital Investment, $ (TCI)

1. Planning

2. Select type of equipment

3. Provide support facilities

4. Purchased equipment cost (PEC)

5. Install and check equipment

6. Perf. spec. tests (certif.)

7. Prepare QA/QC plan

8. Total capital cost

C. Annual Costs, $/yr

1. Operating labor

2. Maintenance materials

3. Operation & maintenance

4. Recordkeeping and reporting

5. Overhead

6. Property taxes, insurance, and 

administration

7. Capital recovery

8. Total annual cost

WVDuPontWashingtonWorks
Notes:

1. Monitoring costs have been rounded to the nearest $100 to be consistent with level of rounding in original costs.

2. Costs to be replaced include: (a) bag leak detector replacing opacity test; (b) CO CEMS replacing CO test and secondary chamber temperature monitor;

(c) HCl CEMS replacing HCl test, HCl sorbent monitor (dry scrubbers) and scrubber liquor pH monitor (wet scrubbers); (d) PM CEMS replacing PM and

opacity tests and and pressure drop monitor (wet scrubbers); (e) multi-metal/Hg CEMS replacing flue gas temperature monitor (wet scrubbers); (f) dioxin

sorbent trap biweekly monitoring replacing fabric filter inlet temperature monitor; and (g) Hg sorbent trap biweekly monitoring replacing flue gas temperature

monitor (wet scrubbers).

Sources:

1. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66).

2. E-mail and attachment from Peter Westlin, EPA, to Mary Johnson, EPA. August 19, 2008. Monitoring Options for SNCR on Medical Waste Incinerators.

3. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. September 27, 2006. Cost of CO CEMS.

4. E-mail from Dan Bivins, EPA, to Mary Johnson, EPA. July 28, 2006. Some Preliminary Thoughts on the HWI Monitoring.
Stack Testing Costs

Parameters/Costs Equation Values

A. Parameters

1. Cost index

 a. 2008 575.4

 d. 1992 358.2

B. Testing Costs, $

1. Method 5 (PM) = $8,000 x (575.4/358.2) $12,000

2. Method 9 (opacity) = $1,000 x (575.4/358.2) + $1,500 $2,500

3. Method 10 (CO) = $4,000 x (575.4/358.2) + $1,000 $7,000

4. Method 26 (HCl) = $5,000 x (575.4/358.2) $7,000

5. Method 29 (metals) = $8,000 x (575.4/358.2) + $2,000 $14,000

6. Method 23 (CDD/CDF) = $21,000 x (575.4/358.2) - $5,000 $26,000

7. Method 7E (NOX) = $5,000 x (575.4/358.2) $7,000

8. Method 6C (SO2) = $5,000 x (575.4/358.2) $7,000

Note:

1. Initial testing costs to be annualized over 15 years at 7% interest.

2. Testing costs have been rounded to the nearest $1,000 (except for opacity) to be

consistent with level of rounding in original costs; costs also adjusted based on

additional information from EPA.

3. Multiple test costs adjusted by 2/3 in nationwide cost estimates to account for travel,

accommodations, methods/sampling trains, etc. common to the tests.

Sources:

1. Memorandum from R. Segall, EPA/EMB, to R. Copland, EPA/SDB. October 14, 1992.

Medical Waste Incinerator Study: Emission Measurement and Continuous Monitoring.

(II-B-89)

2. E-mail from Jason Dewees, EPA, to Peter Westlin, EPA. August 20, 2008.

Monitoring Options for SNCR & Test Cost Questions.

3. E-mail from Jason Dewees, EPA, to Mary Johnson, EPA. August 20, 2008.

Re: Monitoring Options for SNCR & Test Cost Questions.

CRF (15 yr, 7%): 0.10979
Initial Test annualized (TAC)

Annual PM, HCl, opacity; $14,333

Annual everything: $55,000 $6,039

Annual no PM, HCl $40,667
Maintenance and Inspection Costs

Parameters/Costs Equation Values

A. Parameters

1. Cost index

 a. 2008 575.4

 d. 1992 358.2

B. Maintenance/Inspection Cost, $/yr (rounded)

1. Company A = $500 x (575.4/358.2) $800

2. Company B = $350 x (575.4/358.2) $600

3. Company C = $800 x (575.4/358.2) $1,300

4. Company D = $750 x (575.4/358.2) $1,200

5. Average = ∑ (Companies A-D) / 4 $1,000

Note:

Maintenance/inspection costs have been rounded to the nearest $100 to be

consistent with level of rounding in original costs.

Source:

Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR-2006-0534] Maintenance/Inspection Programs Memorandum (II-B-88).
Visible Emissions Testing Costs

Parameters/Costs Equation Values

A. Parameters

1. Operating labor rate, $/hr (LR) $34.60

2. Capital recovery factor, 5-yr equipment 

life, 7% interest (CRF)

= [i x (1 + i)a] / [(1 + i)a - 1], where i = interest rate, a = equipment life 0.24389

B. Total Capital Investment, $ (TCI) = Combination light meter/anemometer ($200) + digital stopwatches 

(2 each at $25)

$250

C. Direct Annual Costs, $/yr

1. Operating labor = (1 hr/reading) x (3 readings/test) x (1 test/yr) x LR $104

D. Indirect Annual Costs, $/yr

1. Overhead = 0.6 x (operating labor) $62

2. Property taxes, insurance, and 

administration

= 0.04 x TCI $10

3. Capital recovery = CRF x TCI $61

E. Total Annual Cost, $/yr (rounded) = Direct Annual Costs + Indirect Annual Costs $200

Sources:

1. Professional Equipment. 2008. Light Meters Industrial and Professional: Digital Light Meter. Website: http://www.professionalequipment.com.

Accessed July 24, 2008.

2. Cole-Parmer. 2008. Digital Stopwatches -Cole Parmer Instrument Catalog. Website: http://www.coleparmer.com. Accessed July 24, 2008.
Recordkeeping and Reporting Costs

(A) (B) (C) (D) (E) (F) (G)

Burden item

Personhours per 

occurrence

Number of 

occurrences 

per year

Technical 

person-hours 

per year (C = A 

x B)

Management 

person-hours 

per year (D = C 

x 0.05)

Clerical 

person-hours 

per year (E = 

C x 0.1)

Total personhours per 

year (F = C + 

D + E) Cost, $

A. Applications N/A 

B. Surveys and Studies N/A 

C. Reporting Requirements

1. Read instructions 1.0 1 1.0 0.05 0.1 1.2 $41

2. Required activities

 a. Perf. spec. tests (certif.) for CMS 17 1 17 0.9 1.7 20 $696

3. Write report

 a. Notification of initial performance test

 i. Pollutants, fugitive ash emissions 2.0 1 2.0 0.1 0.2 2.3 $82

 ii. Fugitive ash emissions 1.0 1 1.0 0.05 0.1 1.2 $41

 b. Notification of initial CMS demonstration 2.0 1 2.0 0.1 0.2 2.3 $82

 c. Report of initial performance test

 i. Pollutants, fugitive ash emissions 8.0 1 8.0 0.4 0.8 9.2 $328

 ii. Fugitive ash emissions 2.0 1 2.0 0.1 0.2 2.3 $82

 d. Report of initial CMS demonstration Incl. in C2

 e. Annual report

 i. Results of performance tests conducted during the year 40 1 40 2.0 4.0 46 $1,638

D. Recordkeeping Requirements

1. Read instructions Incl. in C1

2. Plan activities N/A 

3. Implement activities N/A 

4. Develop record system N/A 

5. Time to enter information

 a. Records of initial performance test Incl. in C3

 b. Records of annual and any subsequent compliance tests Incl. in C3

E. Total Labor Burden and Cost 73 3.7 7.3 84 $2,989

Notes:

1. Industry costs are based on the following hourly rates: technical at $34.60, management at $82.23, and clerical at $22.32 (see table below). The composite hourly labor rate is

($34.60/hr) + (0.05 x $82.23/hr) + (0.1 x $22.32/hr) = $40.94/hr. Labor rates were increased by 60% to account for overhead.

2. Person-hours per occurrence for CMS performance specification costs are based on the performance specification costs to certify CMS ($700) divided by the composite hourly

labor rate ($40.94/hr).

3. Control device inspection cost already accounted for under monitoring costs.

4. Assume 8 hours for each facility to review the report of the initial performance test for pollutants and fugitive ash.

5. Assume 2 hours for each facility to review the report of the initial performance test for fugitive ash.

6. Assume 40 hours to review report of annual PM, CO, and HCl compliance reports.

7. The average recurrent burden and cost in the first 3 years after promulgation for the sources with recurrent burden are equal to the person-hours added down each column for

technical, management, and clerical and the sum of the cost column.
Recordkeeping and Reporting Costs

(A) (B) (C) (D) (E) (F) (G)

Burden item

Personhours per 

occurrence

Number of 

occurrences 

per year

Technical 

person-hours 

per year (C = A 

x B)

Management 

person-hours 

per year (D = C 

x 0.05)

Clerical 

person-hours 

per year (E = 

C x 0.1)

Total personhours per 

year (F = C + 

D + E) Cost, $

Sources:

1. Bureau of Labor Statistics, Occupational Employment Statistics, May 2008 National Industry-Specific Occupational Employment and Wage Estimates.

2. Hospital/Medical/Infectious Waste Incinerators (HMIWI) [EPA-HQ-OAR2006-0534] Testing and Monitoring Options and Costs Memo (IV-B-66).

Labor Rates:

Parameter

Pulp, Paper 

and 

Paperboard 

Mills

Pipeline 

Transportation

Cement and 

Concrete 

Product 

Manufacturing

Pharmaceutical & 

Medicine 

Manufacturing Total Loaded

1. Technical - Stationary Engineers & Boiler Operators $19.14 $21.11 $18.88 $27.36 $21.62 $34.60

2. Management - Engineering Managers $41.41 $58.22 $43.90 $62.05 $51.40 $82.23

3. Clerical - Office Clerks, General $14.21 $14.15 $12.58 $14.85 $13.95 $22.32

4. Composite labor rate $40.94
Capital and Annual Costs (algorith.xls)

AKEntechAlaska CAArmtecdefense CAArmtecdefense CAArmtecdefense

Incin # 1 Scrap incinerator 1 Scrap incinerator 2 Scrap incinerator 3

A. Model Parameters tpd: 3.6 1.2 1.2 1.2

 1. Actual Waste Charging Capacity (lb/hr) 300 100 100 100

 2. Operating hours (hr/yr) Percent

 a. Preheat phase 0.04 36 180 182 178

 b. Burning phase 0.54 536 2,707 2,727 2,664

 c. Burndown phase 0.29 286 1,444 1,455 1,421

 d. Cooldown phase 0.14 143 722 727 710

 TOTAL 1.00 1,000 5,053 5,091 4,972

 3. Operating days (days/yr) 250 250 250 250

 4. Volumetric flow rate out of secondary chamber (SC) (dscfm) 950 317 317 317

B. Total Capital Investment (1-sec SC)

 1. Combustor Cost

 $=(1.48)*(5817)*(capacity)^0.4537*(368/357.5), 1994 dollars $117,870 $71,603 $71,603 $71,603

Total capital investment in third quarter, 1998 dollars $75,981 $75,981 $75,981 $75,981

Total capital investment in 2008 dollars $184,300 $111,958 $111,958 $111,958

C. Combustor Annual Operating Costs

 1. Electricity, $/yr = 

 (effect of low vs high air flow neglected)

 a. hp=[(0.0101)*(capacity)]+1.677 4.707 2.687 2.687 2.687

 b. Unit cost ($/kwh) 0.06 0.06 0.06 0.06

 c. $/yr=(0.746)(hp)($/kwh)(operating hours-cooldown) $181 $521 $525 $513

 2. Natural Gas

 a. Primary chamber (PC) burner capacity (Btu/hr)

 (129.1)(capacity)+170,273 209,003 183,183 183,183 183,183

 b. SC burner capacity (Btu/hr)

 (1290)(capacity)+297,036 684,036 426,036 426,036 426,036

 c. Preheat phase

 (1) PC burner utilization rate, % 1 1 1 1

 (2) SC burner utilization rate, % 1 1 1 1

 d. Burning phase

 (1) PC burner utilization rate, % 0 0 0 0

 (2) SC burner utilization rate, % 0.5 0.5 0.5 0.5

 e. Burndown phase

 (1) PC burner utilization rate, % 0.75 0.75 0.75 0.75

 (2) SC burner utilization rate, % 0.9 0.9 0.9 0.9

 f. Cooldown phase

 (1) PC burner utilization rate, % 0 0 0 0

 (2) SC burner utilization rate, % 0 0 0 0

 f. Unit cost, $/1000 ft3 3.5 3.5 3.5 3.5

 g. Heating value (Btu/ft3) 1000 1000 1000 1000

 h. $/1,000,000 Btu 3.5 3.5 3.5 3.5

 i. Overall PC burner utilization 0.25 0.25 0.25 0.25

 j. Overall SC burner utilization 0.56 0.56 0.56 0.56

 i. $/yr= [(burner capcity)(utilization rates) $1,525 $5,035 $5,073 $4,954

 (operation hours)(3.5)]/1,000,000

 3. Water

 a. Unit cost ($/1000 gallons) 0.77 0.77 0.77 0.77

 b. Consumption (gpm) 0.23 0.08 0.08 0.08

 c. $/yr=(gpm)(60min/hr)

 (burning phase hr/yr)($/1000gal) $6 $9 $9 $9

 4. Operating Labor

 a. Burning phase labor (percent) 0.54 0.54 0.54 0.54

Cost Algorithm for Intermittent Incinerator Capital and Annual Costs

0900006481194a31.xls Page 1 of 3

Date Printed:

1/3/2013
Capital and Annual Costs (algorith.xls)

AKEntechAlaska CAArmtecdefense CAArmtecdefense CAArmtecdefense

Incin # 1 Scrap incinerator 1 Scrap incinerator 2 Scrap incinerator 3

Cost Algorithm for Intermittent Incinerator Capital and Annual Costs

 b. Ash removal (hr/day) 1 1 1 1

 c. Wage rate ($/hr) 12 12 12 12

 d. $/yr=((%)(operating hours)+(ash hr/day)(days/yr))*(wage rate) $6,444 $20,402 $20,533 $20,123

 5. Supervisory Labor

 a. $/yr=(0.15)(operating labor) $967 $3,060 $3,080 $3,018

 6. Maintenance Labor

 a. Labor (hr/8hr) for all operating hours 0.5 0.5 0.5 0.5

 b. Wage rate (1.1)($12/hr) 13.2 13.2 13.2 13.2

 c. $/yr = (hr/8hr)($/hr)(hr/yr) $707 $3,573 $3,600 $3,516

 7. Maintenance Materials

 a. $/yr=0.02*TCI $2,357 $1,432 $1,432 $1,432

 8. Ash Disposal

 a. Ash (% of waste charge) 0.09 0.09 0.09 0.09

 b. Disposal charge ($/ton) 40 40 40 40

 c. $/yr=(lb/hr)(burning phase hr/yr)(ton/2000)(ash %)($/ton) $289 $487 $491 $479

 9. PC refractory replacement

 a. Assume PC is enclosed in a horizontal 

 cylindrical shell

 b. PC volume (ft3) V=0.304*(lb/batch)+26.05 117.25 56.45 56.45 56.45

 c. L/D ratio 1.5 1.5 1.5 1.5

 d. Internal diameter (ft)

 D=((4*V)/(3.1416*1.5))^(1/3) 4.63 3.63 3.63 3.63

 e. Internal length (calculated based on ratio of diameter to length) 6.96 5.45 5.45 5.45

 length = diameter / 0.666

 f. Refractory Thickness (ft) 0.375 0.375 0.375 0.375

 g. Refractory Volume (ft3)

 (includes sides and ends of cylinder)

 (Calc based on difference of internal volume and external volume) 58.17 37.07 37.07 37.07

 h. Unit refractory cost ($/ft3) 130.7 130.7 130.7 130.7

 i. Total refractory cost (unit cost)*(volume) $7,603 $4,845 $4,845 $4,845

 j. Insulation thickness (ft.) 0.167 0.167 0.167 0.167

 k. Insulation Volume (ft3) 31.01 20.63 20.63 20.63

 l. Unit Insulation cost ($/ft3) 44.3 44.3 44.3 44.3

 m. Total Insulation cost ($) $1,374 $914 $914 $914

 n. Refrac. and Insulat. Replacement Freq. (yr) 8 8 8 8

 o. Capital Recovery Factor (CRF) 0.16747 0.16747 0.16747 0.16747

 p. Replacement cost ($/yr)

 = CRF*(refrac. cost + insulat. cost) $1,503 $964 $964 $964

 10. SC refractory replacement

 a. Assume SC for all incinerators is enclosed

 in a cylindrical shell

 b. Assumed L/D ratio 2 2 2 2

 c. SC volume (ft3)

 V =(dscfm/0.9)*(2260/528)*(1sec)*(min/60sec) 75.26 25.09 25.09 25.09

 d. Internal diameter (ft)

 D =((V)*(2)/3.1416)^(1/3) 3.63 2.52 2.52 2.52

 e. Internal Length (ft)

 L =(V*4)/(3.1416*d^2) 7.26 5.04 5.04 5.04

 f. Refractory thickness (in) 0.375 0.375 0.375 0.375

 g. Refractory Volume (ft3) 45.54 23.44 23.44 23.44

 h. Unit refractory cost ($/ft3) 130.7 130.7 130.7 130.7

 i. Total refractory cost ($) $5,952 $3,063 $3,063 $3,063

 j. Insulation thickness (in) 0.167 0.167 0.167 0.167

 k. Insulation Volume (ft3) 24.95 13.83 13.83 13.83

 l. Unit Insulation Cost ($/ft3) 44.3 44.3 44.3 44.3

 m. Total Insulation Cost ($) $1,105 $613 $613 $613

 n. Refractory and insulation replacement freq. (yr) 8 8 8 8

 o. Capital Recovery Factor (CRF) 0.16747 0.16747 0.16747 0.16747

 p. Replacement cost ($/yr)

0900006481194a31.xls Page 2 of 3

Date Printed:

1/3/2013
Capital and Annual Costs (algorith.xls)

AKEntechAlaska CAArmtecdefense CAArmtecdefense CAArmtecdefense

Incin # 1 Scrap incinerator 1 Scrap incinerator 2 Scrap incinerator 3

Cost Algorithm for Intermittent Incinerator Capital and Annual Costs

 =CRF*(refractory cost+insulation cost) $1,182 $616 $616 $616

 12. Overhead

 a. $/yr=(0.6)(all labor and maintenance materials) $6,285 $17,080 $17,187 $16,854

 13. Property Tax, insurance, and administrative expenses.

 a. $/yr=(0.04)(Capital Investment) $4,715 $2,864 $2,864 $2,864

 14. Capital Recovery (Annualized Capital Cost)

 a. Equipment lifetime (yr) 20 20 20 20

 b. Interest rate (%) 0.07 0.07 0.07 0.07

 c. Capital Recovery Factor 0.09439 0.09439 0.09439 0.09439

 d. Annualized Capital Cost ($/yr), in 1994 dollars $10,873 $6,610 $6,610 $6,610

 =(CRF)(TCI-refractory replacement costs)

 e. Annualized Capital Costs ($/yr), in 1998 dollars $7,014 $7,014 $7,014 $7,014

 f. Annualized Capital Costs ($/yr), in 2008 dollars $17,000 $10,335 $10,335 $10,335

D. Annual Costs (Direct and Indirect), in 1998 dollars a $59,471 $59,471 $59,820 $58,726

 1. Annual Costs (Direct and Indirect), in 2008 dollars a $40,904 $87,630 $88,145 $86,532

E. Total Annual Costs

 1. $/yr=sum of combustor annual costs, in 1994 dollars b $37,033 $62,654 $62,983 $61,952

 Total annual costs in third quarter, 1998 dollars b $66,485 $66,485 $66,834 $65,740

 Total annual costs in third quarter, 2008 dollars b $57,905 $97,965 $98,480 $96,867

b) Total Annual Costs = Summation of Annual Costs (Direct and Indirect) and Capital Recovery (Annualized

Capital Cost), items C14 and D1. Costs updated to 2008 dollars using CE plant cost indices.

a) Annual Costs (Direct and Indirect) = Summation of Operations and Maintenance (O&M) (Items C1 through C11),

overhead (Item C12), property taxes, insurance, and administrative expenses (Item C13). Costs updated to 2008

dollars using CE plant cost indices.

0900006481194a31.xls Page 3 of 3

Date Printed:

1/3/2013
Cost Algorithm for Batch Incinerator Capital and Annual Costs

(algorith.xls)

Model #1

A. Model Parameters TPD 1

 1. Actual Waste Charging Capacity (lb/batch) 300

 2. Operating hours (hr/yr) Percent

 a. Preheat phase 0.02 58

 b. Low-air phase 0.31 808

 c. High-air phase 0.22 577

 d. Cooldown phase (blowers on) 0.44 1,155

 TOTAL 1.00 2,598

 3. Operating days (days/yr) 121

 4. Volumetric flow rate out of secondary chamber (SC) (dscfm) 270

B. Total Capital Investment (1-sec SC)

 1. Combustor Cost

 $=1.48*(31.3*(capacity+32,775*(368/357.5) $64,237

 Total capital investment in third quarter, 1998 dollars $68,165

 Total capital investment in 2008 dollars $100,440

C. Combustor Annual Operating Costs

 1. Electricity (all for the blowers), $/yr = 

 (effect of low vs high air flow neglected)

 a. hp=0.00203*(capacity) 0.609

 b. Unit cost ($/kwh) 0.06

 c. $/yr=(0.746)(hp)($/kwh)(operating hours) $71

 2. Natural Gas

 a. Primary chamber (PC) burner capacity (Btu/hr) 942,700

 b. SC burner capacity (Btu/hr)

 (1562)(capacity)+474,100 942,700

 c. Preheat phase

 (1) PC burner utilization rate, % 1

 (2) SC burner utilization rate, % 0

 d. Low-air phase

 (1) PC burner utilization rate, % 0.75

 (2) SC burner utilization rate, % 0

 e. High-air phase

 (1) PC burner utilization rate, % 0.9

 (2) SC burner utilization rate, % 0

 f. Unit cost, $/1000

 g. Heating value (Btu/ft3)

 h. $/1,000,000 Btu

 i. Overall PC burner utilization 0.46

 j. Overall SC burner utilization 0.00

 i. $/yr= [(burner capcity)(utilization rates) $3,905

 (operation hours)(3.5)]/1,000,000

 3. Water

 a. Unit cost ($/1000 gallons) 0.77

 b. Consumption (gpm) 0

0900006481194a31.xls Page 1 of 3

Date Printed:

1/3/2013
Cost Algorithm for Batch Incinerator Capital and Annual Costs

(algorith.xls)

Model #1

 c. $/yr=(gpm)(60min/hr)

 (burning phase hr/yr)($/1000gal) $0

 4. Operating Labor

 a. Labor (hr/cycle) 1

 b. Ash removal (hr/cycle) 0.5

 c. Wage rate ($/hr) 12

 d. $/yr=(hrs/cycle)(cycle/yr)(wage rate) $2,182

 5. Supervisory Labor

 a. $/yr=(0.15)(operating labor) $327

 6. Maintenance Labor

 a. Labor (hr/8hr) for all operating hours 0.5

 b. Wage rate (1.1)($12/hr) 13.2

 c. $/yr = (hr/8hr)($/hr)(hr/yr) $2,143

 7. Maintenance Materials

 a. $/yr=0.02*TCI $1,285

 8. Ash Disposal

 a. Ash (% of waste charge) 0.09

 b. Disposal charge ($/ton) 40

 c. $/yr=(lb/batch)(ash %)($/ton)(ton/2000)(cycles/yr) $436

 9. PC refractory replacement

 a. Assume PC is enclosed in a horizontal 

 cylindrical shell

 b. PC volume (ft3) V=0.222*lb/batch 66.6

 c. L/D ratio 1.5

 d. Internal diameter (ft)

 D=((4*V)/(3.1416*1.5))^(1/3) 3.84

 e. Internal length (calculated based on ratio of diameter to length) 5.76

 length = diameter/.666

 f. Refractory Thickness (ft) 0.375

 g. Refractory Volume (ft3)

 (includes sides and ends of cylinder) 41.01

 h. Unit refractory cost ($/ft3) 130.7

 i. Total refractory cost (unit cost)*(volume) $5,360

 j. Insulation thickness (ft) 0.167

 k. Insulation Volume (ft3) 22.59

 l. Unit Insulation cost ($/ft3) 44.3

 m. Total Insulation cost ($) $1,001

 n. Refrac. and Insulat. Replacement Freq. (yr) 8

 o. Capital Recovery Factor (CRF) 0.1675

 p. Replacement cost ($/yr)

 = CRF*(refrac. cost + insulat. cost) $1,065

 10. SC refractory replacement

 a. Assume SC for all incinerators is enclosed

 in a cylindrical shell

 b. Assumed L/D ratio 2

 c. SC volume (ft3)

 V =(dscfm/0.9)*(2260/528)*(1sec)*(min/60sec) 21.40

 d. Internal diameter (ft)

 D =((V)*(2)/3.1416)^(1/3) 2.39

 e. Internal Length (ft)

0900006481194a31.xls Page 2 of 3

Date Printed:

1/3/2013
Cost Algorithm for Batch Incinerator Capital and Annual Costs

(algorith.xls)

Model #1

 L =(V*4)/(3.1416*d^2) 4.78

 f. Refractory thickness (ft) 0.375

 g. Refractory Volume (ft3) 21.33

 h. Unit refractory cost ($/ft3) 130.7

 i. Total refractory cost ($) $2,788

 j. Insulation thickness (ft) 0.167

 k. Insulation Volume (ft3) 12.74

 l. Unit Insulation Cost ($/ft3) 44.3

 m. Total Insulation Cost ($) $564

 n. Refractory and insulation replacement freq. (yr) 8

 o. Capital Recovery Factor (CRF) 0.1675

 p. Replacement cost ($/yr)

 =CRF*(refractory cost+insulation cost) $561

 12. Overhead

 a. $/yr=(0.6)(all labor and maintenance materials) $3,563

 13. Property Tax, insurance, and administrative expenses.

 a. $/yr=(0.04)(Capital Investment) $2,569

 14. Capital Recovery (Annualized Capital Cost)

 a. Equipment lifetime (yr) 20

 b. Interest rate (%) 0.07

 c. Capital Recovery Factor 0.09439

 d. Annualized Capital Cost ($/yr), in 1994 dollars $5,910

 =(CRF)(TCI-refractory replacement costs)

 e. Annualized Capital Costs ($/yr), in 1998 dollars $6,271

 f. Annualized Capital Costs ($/yr), in 2008 dollars $9,241

D. Annual Costs (Direct and Indirect), in 1998 dollars a $19,216

 1. Annual Costs (Direct and Indirect), in 2008 dollars a $28,315

E. Total Annual Costs

 1. $/yr=sum of combustor annual costs b $24,019

 Total annual costs in third quarter, 1998 dollars b $25,487

 Total annual costs in 2008 dollars b $37,556

a) Annual Costs (Direct and Indirect) = Summation of Operations and Maintenance (O&M)

(Items C1 through C11), overhead (Item C12), property taxes, insurance, and administrative

expenses (Item C13). Costs updated to 2008 dollars using CE plant cost indices.

b) Total Annual Costs = Summation of Annual Costs (Direct and Indirect) and Capital Recover

(Annualized Capital Cost), items C14 and D1. Costs updated to 2008 dollars using CE plant 

cost indices.

0900006481194a31.xls Page 3 of 3

Date Printed:

1/3/2013
Costs to Haul to Landfill

Parameters/Costs Equation AKEntechAlaska CAArmtecdefense CAArmtecdefense CAArmtecdefenseCTPfizerILF&MStateBank ILFlintHillsResources ILFlintHillsResources ILFlintHillsResources ILPolyOne INCovanceLabsGreenfield KSCNHWichita LAShellChemical NCGlaxoSmithKline NDCNHAmericaNJNovartis OKPioneerTelephone PAAshlandNevilleIsland PASmithKlineBeecham SCEastmanColombia TXBASFFreeport TXBASFFreeport TXReichhold TXSterlingChemTexasCity VATransInd WABoeingDevelopmentalCenter WVDuPontWashingtonWorks

Incin # 1 Scrap 

incinerator 

1

Scrap 

incinerator 

2

Scrap 

incinerator 

3

FB-IN-01 Incinerator HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burnoff OvenF-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, 

ID #15

IN-4702 IN-5500 Thermal 

Oxidizer

53H3 50825 9-67 datadestroy 

incinerator

T71ME

A. Parameters

1. Incinerator capacity, lb/hr (C) 300 100 100 100 1032 3 1017 7847 708 190 350 2939 24000 1347 70 780 2939 2939 188 13500 3405 11350 960 811 113 600 1910

2. Annual operating hours, hr/yr (H) 1000 5053 5091 4972 5000 30 7575 8114 7594 5 4896 5048 5048 8760 2200 5000 4 8400 3120 8400 8500 8760 6240 8060 280 1500 8585

3. Landfill tip fee (national average), $/ton $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29 $34.29

B. Annual Costs, $/ton

1. Without landfill tip fee = $0.266/ton-mile x 50 miles $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60

2. With landfill tip fee = $0.266/ton-mile x 50 miles + incinerator tip 

fee

$60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89 $60.89

C. Annual Costs (with landfill tip fee), $/yr = Total annual cost x (C x 0.67) x H $6,119 $10,307 $10,385 $10,142 $105,254 $2 $157,091 $1,298,762 $109,723 $19 $34,954 $302,602 $2,471,257 $240,698 $3,141 $79,553 $240 $503,541 $11,933 $2,313,150 $590,373 $2,028,106 $122,193 $133,336 $643 $18,358 $334,476

Note:

National average incinerator tip fee applied to estimate model costs.

Sources:

1. Incinerator tip fee: NSWMA’s 2005 Tip Fee Survey.

2. Hauling cost: U.S. Department of Transportation, Research and Innovative Technology Administration, Bureau of Transportation Statistics.

Table 3-17: Average Freight Revenue Per Ton-mile. Assume 50 mile/trip to reach an MWC.
Costs to Haul to Municipal Waste Combustor

Parameters/Costs Equation AKEntechAlaska CAArmtecdefense CAArmtecdefense CAArmtecdefense CTPfizer ILF&MStateBank ILFlintHillsResourcesILFlintHillsResources ILFlintHillsResources ILPolyOneINCovanceLabsGreenfieldKSCNHWichita LAShellChemical NCGlaxoSmithKline NDCNHAmerica NJNovartis OKPioneerTelephone PAAshlandNevilleIsland PASmithKlineBeecham SCEastmanColombia TXBASFFreeport TXBASFFreeport TXReichhold TXSterlingChemTexasCity VATransInd WABoeingDevelopmentalCenter WVDuPontWashingtonWorks

Incin # 1 Scrap incinerator 1 Scrap incinerator 2 Scrap incinerator 3 FB-IN-01 Incinerato

r

HB-2301 MB-1012 NB-800 CE4 241-1A Ace Burn-off Oven F-T701 MWI-2 INC-1 34 MS200 PR TOX 003 1560-0008, ID #15 IN-4702 IN-5500 Thermal 

Oxidizer

53H3 50825 9-67 data-destroy incinerator T71ME

A. Parameters

1. Incinerator capacity, lb/hr (C) 300 100 100 100 1,032 3 1,017 7,847 708 190 350 2,939 24,000 1,347 70 780 2,939 2,939 188 13,500 3,405 11,350 960 811 113 600 1,910

2. Annual operating hours, hr/yr (H) 1,000 5,053 5,091 4,972 5,000 30 7,575 8,114 7,594 5 4,896 5,048 5,048 8,760 2,200 5,000 4 8,400 3,120 8,400 8,500 8,760 6,240 8,060 280 1,500 8,585

3. Incinerator tip fee (national average), $/ton $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64 $61.64

B. Annual Costs, $/ton

1. Without incinerator tip fee = $0.266/ton-mile x 50 miles $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60 $26.60

2. With incinerator tip fee = $0.266/ton-mile x 50 miles + incinerator tip 

fee

$88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24 $88.24

C. Annual Costs (with incinerator tip fee), $/yr = Total annual cost x (C x 0.67) x H $8,868 $14,937 $15,049 $14,697 $152,532 $3 $227,652 $1,882,127 $159,008 $28 $50,655 $438,522 $3,581,273 $348,813 $4,552 $115,286 $347 $729,717 $17,293 $3,352,149 $855,552 $2,939,072 $177,079 $193,226 $931 $26,604 $484,712

Note:

National average incinerator tip fee applied to estimate model costs.

Sources:

1. Incinerator tip fee: NSWMA’s 2005 Tip Fee Survey.

2. Hauling cost: U.S. Department of Transportation, Research and Innovative Technology Administration, Bureau of Transportation Statistics.

Table 3-17: Average Freight Revenue Per Ton-mile. Assume 50 mile/trip to reach an MWC.
Cost Factor (in 2008$) Reference/Note Year of Costs

Advanced Combustion Controls (Linkageless Boiler Management System) -- cost is per boiler - TCI

LBMS costs are based on a 2008 quote provided 

to the U.S. Department of Energy. The installed 

cost for a LBMS on a 20 mmBtu/hr unit was are 

$19,127. The DOE noted that costs are relatively 

fixed, regardless of the size of the unit. 

Assumed to represent $2008, since that was the 

year the quote was obtained.

Activated Carbon Injection

Received spreadsheet of HMIWI model costs 

from Tom Holloway of RTI International. Originally $2004

Received spreadsheet of HMIWI model costs 

from Tom Holloway of RTI International. Originally $2004

Packed Scrubber

Received spreadsheet of HMIWI model costs 

from Tom Holloway of RTI International. Originally $2004

Secondary Chamber/Afterburner Retrofit

Received spreadsheet of HMIWI model costs 

from Tom Holloway of RTI International. Originally $2004

Selective Non-Catalytic Reduction

Received spreadsheet of HMIWI model costs 

from Tom Holloway of RTI International. Originally $2004

Catalytic Oxidizer

Used catalytic oxidizer costing for all sizes, 

though some fell outside the appropriate sizerange for the equation. Originally $2004

Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]

$ 19,127

Fabric Filter

Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]

EPA Air Pollution Control Cost Manual, Sixth Edition EPA 452/B-02-

001

Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]

Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]

Hospital/Medical/Infectious Waste Incinerators (HMIWI). [EPAHQ-OAR-2006-0534]