### Page:1 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor

**USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD** 



# 11 **Steering Sy stem** 

**01 Steering Gear Subsystem**  **4.79**

**- -**  **4.79 0.02**  **0.26 0.24**  **0.10 0.62**  **0 5.41** 

**- -**  **- 5.01** 

**-**



### 02 **Power Steering Subsystem 0.39**  **0.13 0.07**  **0.59 0.00**  **0.03 0.02** 

**- 0.05**  **0 0.64** 

**- 89.20** 

**- 0.55**  **0.06**



### 04 **Steering Column Subsystem 3.57**  **2.80 3.75**  **10.12 0.18**  **1.04 0.88**  **0.23 2.34**  **0 12.45** 

**- 2,532.90** 

**- 5.42**  **6.28** 

# NEW TECHNOLOGY GENERAL PART INFORMATION:

**System**
**ED&T/R&D (x1000)**  **Investment (X1000)**  Markup **Net Component/**  **Assembly Cost Impact to** 

**OEM Total Markup** 
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component**  **/ Assembly) Tooling**  **(x1000)** 

# SYSTEM & SUBSYSTEM DESCRIPTION

Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**ItemSubsystem



### Sub-Subsystem DescriptionSystem Manufacturing 

# Technology **Level:** Toyota Venza Mass

- Reduction and Cost Analysis **Vehicle Class:** Small & Mid Size Cross

- Over Passenger Vehicle 

# Study Case#: 07

- 069

- 303LW

**05 Steering Column Switches Subsystem** 

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -** 



### 06 **Steering Wheel Subsystem 8.07**  **1.72 1.75**  **11.54 0.00**  **0.02 0.01**  **0.00 0.03**  **0 11.56** 

**- 393.30** 

**- 7.51**  **1.50**



### 16.81 **4.64 5.57**  **27.03 0.20**  **1.35 1.15**  **0.34 3.04**  **0 30.07** 

**- 3,015.40** 

**-** 

### 18.48 **7.84 SUBSYSTEM ROLL-UP** 

09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT



# 11 **Steering Sy stem** 

**01 Steering Gear Subsystem** 

**02 Power Steering Subsystem** 

**04 Steering Column Subsystem** ItemSubsystemSystem

Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

**USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD**

**- 5.01**  **0.02 0.27**  **0.25 0.10**  **0.65 0**  **5.66**

**- -**  **- 0.22** 

**- -**  **0.22 0.00**  **0.01 0.01**  **0.00 0.03**  **0 0.24** 

**0.07 0.67**  **0.00 0.03**  **0.02**

**- 0.06**  **0 0.73** 

**- 276.00** 

**- 0.16**  **(0.07) (0.00)**  **0.09 0.00**  **0.00 0.00** 

**- 0.01**  **0 0.10** 

**7.06 18.76**  **0.14 1.84**  **1.64 0.47**  **4.08 0**  **22.84**

**- 622.90** 

**- 1.85**  **3.48 3.31**  **8.64 (0.04)**  **0.80 0.75**  **0.24 1.75**  **0 10.39**  **Net Component/**  **Assembly Cost Impact to** 

**OEM** 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE**

**System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)** Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)** Markup **Total Markup**
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component**  **/ Assembly) Total**  **Packaging**
**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM Total**  **Manufacturing**

**Cost (Component/**  **Assembly)** Markup **Total Markup**
**Cost (Component/**  **Assembly)**



### 05 **Steering Column Switches Subsystem**

**06 Steering Wheel Subsystem** 

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**

**1.73 10.73**  **0.23 0.54**  **0.37 0.01**  **1.15 0**  **11.88**

**- 3,469.20** 

**- (0.56)**  **(0.22) (0.02)**  **(0.80) 0.23**  **0.53 0.36**  **0.01 1.12**  **0 0.32** 



### 8.86 **35.18 0.38**  **2.69 2.28**  **0.59 5.94**  **0 41.11** 

**- 4,368.10** 

**-** 

### 1.67 **3.19 3.28**  **8.15 0.18**  **1.34 1.13**  **0.25 2.90**  **0 11.05** 

09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT



# 11 **Steering Sy stem** 

**01 Steering Gear Subsystem** 

**02 Power Steering Subsystem** 

**04 Steering Column Subsystem** ItemSubsystemSystem 

### USD

**USD USD**  **USD**

**- -**  **-**

**- 186.80** 

**-**

**- (1,910.00)** 

**- Investment**  **(X1000)** 

# INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

**System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000)**



### 05 **Steering Column Switches Subsystem**

**06 Steering Wheel Subsystem** 

**- -**  **-**

**- 3,075.90** 

**-**

**- 1,352.70** 

**-**



### 09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411