### Page:1 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor



### USD **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD** 

# 03 **Body Sy**  **stem B**

1 **05 Interior Trim and Ornamentation Subsystem**  **86.72 11.47**  **27.90 126.09**  **0.31 6.16**  **4.10 1.03**  **11.59 0**  **137.68**

**- -**  **- 106.39**  **17.02**



### 2 **06 Sound and Heat Control Subsystem**  **3.63 0.27**  **0.33 4.23**  **0.01 0.21**  **0.14 0.04**  **0.40 0**  **4.63**

**- -**  **- 4.03**  **0.28**



### 3 **07 Sealing Subsystem**  **43.95 9.42**  **9.42 62.79** 

**- -**  **- -**  **- -**  **62.79**

**- -**  **- 47.09**  **15.70**



### 4 **10 Seating Subsystem**  **111.06 18.40**  **51.55 181.01**  **1.15 17.46**  **14.28 4.06**  **36.95 0**  **217.96**

**- 7,025.40** 

**- 119.32**  **57.61**



### 5 **12 Instrument Panel and Console Subsystem**  **73.61 4.18**  **15.58 93.36**  **0.23 4.69**  **3.13 0.78**  **8.84 0**  **102.20**

**- 8,360.00** 

**- 64.30**  **3.98** Manufacturing 

# SYSTEM & SUBSYSTEM DESCRIPTION

Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**ItemSubsystem



### Sub-Subsystem DescriptionSystem **Investment (X1000)**  Markup **Net Component/**  **Assembly Cost Impact to** 

**OEM Total Markup** 
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component**  **/ Assembly) Tooling**  **(x1000)** 

# NEW TECHNOLOGY GENERAL PART INFORMATION:

**System**
**ED&T/R&D (x1000)**  

# Technology **Level:** Toyota Venza Mass

- Reduction and Cost Analysis **Vehicle Class:** Small & Mid Size Cross

- Over Passenger Vehicle 

# Study Case#: 07

- 069

- 303LW

5 **12 Instrument Panel and Console Subsystem** 

6 **20 Occupant Restraining Device Subsystem**  **16.31 4.07**  **6.33 26.70**  **0.07 1.34**  **0.89 0.22**  **2.53 0**  **29.23**

**- 796.00** 

**- 14.87**  **4.45**



### 335.28 **47.79 111.10**  **494.18 1.77**  **29.86 22.55**  **6.13 60.31**  **0 554.49** 

**- 16,181.40** 

**-** 

### 356.01 **99.03 SUBSYSTEM ROLL-UP** 

09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT



# 03 **Body Sy**  **stem B**

1 **05 Interior Trim and Ornamentation Subsystem** 

2 **06 Sound and Heat Control Subsystem** 

3 **07 Sealing Subsystem** 

4 **10 Seating Subsystem** 

5 **12 Instrument Panel and Console Subsystem** ItemSubsystemSystem

Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### USD **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD** 

**36.21 159.62**  **0.44 7.88**  **5.73 1.72**  **15.78 0**  **175.40**

**- -**  **- 19.68**  **5.55 8.31**  **33.54 0.14**  **1.73 1.63**  **0.69 4.18**  **0 37.72** 

**0.26 4.57**  **0.01 0.23**  **0.15 0.04**  **0.43 0**  **5.01**

**- -**  **- 0.40**  **0.01 (0.07)**  **0.34 0.00**  **0.02 0.01**  **0.00 0.03**  **0 0.38** 

**15.70 78.49** 

**- -**  **- -**  **- -**  **78.49**

**- -**  **- 3.14**  **6.28 6.28**  **15.70**

**- -**  **- -**  **- -**  **15.70**

**75.85 252.79**  **1.57 22.39**  **19.26 6.51**  **49.73 0**  **302.51**

**- 21,532.45** 

**- 8.26**  **39.22 24.30**  **71.78 0.42**  **4.93 4.97**  **2.45 12.78**  **0 84.56** 

**13.68 81.95**  **0.21 4.12**  **2.75 0.69**  **7.76 0**  **89.71**

**- 3,042.10** 

**- (9.32)**  **(0.20) (1.90)**  **(11.41) (0.03)**  **(0.57) (0.38)**  **(0.10) (1.08)**  **0 (12.49)**  **Total Packaging** 
**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM Total**  **Manufacturing**

**Cost (Component/**  **Assembly)** Markup **Total Markup**
**Cost (Component/**  **Assembly) Investment**  **(X1000)** Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)** Markup **Total Markup**
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM** 

# BASE TECHNOLOGY GENERAL PART INFORMATION: **INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE**

**System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000)**



### 5 **12 Instrument Panel and Console Subsystem** 

6 **20 Occupant Restraining Device Subsystem**  **4.75 24.07**  **0.06 1.21**  **0.81 0.20**  **2.28 0**  **26.35**

**- 1,573.00** 

**- (1.44)**  **0.38 (1.57)**  **(2.63) (0.01)**  **(0.13) (0.09)**  **(0.02) (0.25)**  **0 (2.88)** 



### 146.46 **601.50 2.30**  **35.83 28.69**  **9.15 75.97**  **0 677.47** 

**- 26,147.55** 

**-** 

### 20.73 **51.24 35.35**  **107.32 0.53**  **5.97 6.14**  **3.02 15.66**  **0 122.98** 

09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT



# 03 **Body Sy**  **stem B**

1 **05 Interior Trim and Ornamentation Subsystem** 

2 **06 Sound and Heat Control Subsystem** 

3 **07 Sealing Subsystem** 

4 **10 Seating Subsystem** 

5 **12 Instrument Panel and Console Subsystem** ItemSubsystemSystem



### USD **USD USD** 

**- -**  **-**

**- -**  **-**

**- -**  **-**

**- 14,507.05** 

**-**

**- (5,317.90)** 

**- Investment**  **(X1000)** 

# INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

**System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000)**



### 5 **12 Instrument Panel and Console Subsystem** 

6 **20 Occupant Restraining Device Subsystem** 

**- 777.00** 

**-**

**- 9,966.15** 

**-**



### 09000064810d3b0c.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411