Capacitors

17

x21

0

105.8

40 13

V Batt-Pack 

Service Door Hin

8

6

Stamping Press 

60-200 Ton 

1

0

Space for 

Printing

CDI

51

1

Space for 

Printing

Deburing 

Equipment

1

0

Turn OD 1-30m

3

x3

1

Part Size 

stamped 

(L= 265mm, 

W= 85mm, 

Cut to Length

3

2

8.8

188 103

V PCB - Batt Fa

23

M

6

Spot Weld Fixtur

9

3

Mat'l Blank 

Weight= .04

7 Lbs., Mat'l 

Cost=$.021

V Bracket - Weld 

Stud

2

M

0

Space for 

Printing

Bake and Cure 

Insulator / label

15

360

Depending 

on your Part 

Size Pick 

One

Rollers

5

1

Spot Weld Fixtur

1

3

Batch

First Fixture

1

0

v Weld Nut - 

Projection

4

x12

M

2

Press Together

5

3

material 

cost Done 

Per KEN - 

Into Library

Auto Tool 

Change

9

5

V Bat PCB 

BOTTOM SIDE - 

4

0

V Battery Auto 

Disconn SW Ass

18

M

11

V Post Plate - 

Terminal Lug Sq

2

M

3

53.7

22 1

0.7

2 1

105.9

47 5

V Battery Cell 

Case Floor

2

M

0

Power Screw

21

x3

4

Stamping Press 

200-400 Ton 

1

0

Spot Weld Fixtur

12

3

Deburing 

Equipment

1

0

Unclamp Part

14

x2

1

Space for 

Printing

1.7

2 1

Unload Part

5

2

Load Part

3

3

Knurl Surface

7

2

Prog Die 

Time = 1.7 

Sec., Press 

Ton = 200 t

Remove Part

5

2

V Spring - Fan 

Motor Shaft

12

M

7

78.8

34 13

32

15 1

Load Part

3

3

Space for 

Printing

Flip Asm

18

3

Power Tool

58

4

Mat'l Blank 

Weight= .04

7 Lbs., Mat'l 

Cost=$.021

V Bracket #6 

Batt-Tray Stampi

2

M

2

material 

cost Done 

Per KEN - 

Into Library

Load Part

3

3

Spot Welder

1

3

14.7

321 173

Oven

9

0

Space for 

Printing

Space for 

Printing

Unclamp Part

6

x3

1

Milled faces Top

12

1

IC - Surface 

Mount

15

x2

0

4 Cav.. 

Press = 508 

Ton.., CT= 

5.319 Sec.,

Power Tool

68

4

0.6

2 1

12.6

7 1

"Injection 

Molding, 

SmallMedium Siz

V-Fan-Blade 

Batt Fan Motor 

2

M

0

Space for 

Printing

Space for 

Printing

V Bracket #1 

Batt-Tray Deburr

3

M

6

Snap Harn 

Rosebuds

16

x3

M

1

Drill Hole center 

hole

4

1

Space for 

Printing

Wash 

Basket size 

15.75x18.5

0x25.50 inc

Space for 

Printing

Cutting To Size

15

1

CNC Turning 4 

Axis SL-10, 1.75 

1

M

0

V Bracket #5 

Batt-Tray Deburr

2

M

0

V Tray Battery 

Painted -Final as

2

M

8

V Shaft Fan 

Motor Battery M

2

M

0

Space for 

Printing

V Battery 

Subsystem

2

M

37

V Fuse - BAttery 

Disconnect Box

15

M

5

V Cap Battery 

Vent Molded

15

M

5

"Injection 

Molding, Medium 

3

M

5

V Clip - Rosebud 

WH

3

M

2

material 

cost Done 

Per KEN - 

Into Library

IC - Surface 

Mount

5

0

First Fixture

1

0

Unload Part

10

2

Auto SW 

Fixture

V Separator - 

Battery Chassis

4

x2

M

6

Clamp Part

3

3

Oven

14

0

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

Press Together

22

3

V Pos-Terminal 

Post Bracket Sta

2

5

"Injection 

Molding, 

Medium 

Size and/or 

108.3

342 176

 Weld stud

11

3

Used 

Commodity 

Pricing for 

Spring = $0.

Apply Label

9

3

Spot Weld

5

x24

3

Space for 

Printing

Space for 

Printing

material 

cost Done 

Per KEN - 

Into Library

CDI

7

1

Space for 

Printing

v Weld Nut - 

Projection

4

x12

M

2

Space for 

Printing

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Clamp Part

8

3

Auto Tool 

Change

14

5

V-Housing BattFan Spot Weldin

2

M

3

Add Part & 

Delete note, 

Pick Cost 

Cnt that app

Press Together

19

3

Drill & Chamfer 

Hole 1-30mm

6

1

V-Bus Bar Auto 

Discharge Stam

2

M

3

Space for 

Printing

Prog Die 

Time=.6., 

Press 

tonage=5 to

593.3

45 6

Space for 

Printing

Spot Weld

17

x6

3

Unload Part

7

2

Repos Spot 

Weld Gun

14

2

Space for 

Printing

756.4

305 44

M

Includes 

Bar Feeder

Auto Tool 

Change

8

5

Prog Die 

time = .7 

sec., Press 

Tonnage= 6

Space for 

Printing

Mat. 

req'd=.111 

lbs., Mat 

Cost=$.172

36

16 1

Space for 

Printing

Stamping Press 

2k-3k Ton 

1

0

5-10 min 

cycle time

ApplyInsulator 

strip

9

3

Clamp Part

6

x2

3

Power 

Connector - Thru 

2

0

4 Cav. , 

Press 

Ton=327, 

CT= 12.59 

Mat'l Req'd 

=.002lbs, 

Part cost= 

$.011

V Sensor - 

Battery Temp

8

M

7

Power Tool

5

4

Part Size 

stamped 

(L= 26mm, 

W= 26mm, 

Snap Together

4

1

Seam Welder

9

0

Spot Weld

21

x6

3

CNC TL-15 4 

Axis Twin Spindl

1

M

0

Clean Room 

11

1

1.7

2 1

Load Part

3

3

Batch

Space for 

Printing

Mat'l Blank 

Weight= .99

4 lbs., Mat'l 

Cost=$.447

Space for 

Printing

Unclamp Part

18

x2

1

Space for 

Printing

45,103.5

1126 1,223

Mat'l Blank 

Weight=.34

4 lbs., Mat'l 

Cost= $.563

Batch

V ChassisBattery Disconne

2

M

5

V Fan Assy - 

Batt. Cooling

3

M

6

V Battery Cell 

Case

2

0

V Spring - 

Battery Vent

13

M

7

Part Size 

stamped 

(L= 62mm, 

W= 20mm, 

Battery 

Acceptance Test

31

30

Space for 

Printing

V Lug Post - 

Terminal

9

x2

5

V-Battery Pack 

Lid Painted asm

2

M

8

In-Line 

Washer

V Bat PCB 

Testing

2

0

Blank Mat'l 

wt= 0.12 

lbs, Mat'l 

Cost=$ 0.32

25.8

7 1

Space for 

Printing

DC DC 

Converter - Thru 

2

0

Paint Oven Cure

6

60

Clamp Part

16

x2

3

Battery 

Formation Equip

27

10

V Weld Stud

10

M

2

Debur/Tumble

4

3

V Bracket #6 

Batt-Tray Weldin

23

M

5

Power Tool

49

4

Part Size 

Stamp (L= 

307mm, W= 

85mm, H= 

Push In Place

6

x2

2

V Shaft - Motor 

Stator Batt-Fan 

2

M

0

Auto Tool 

Change

4

5

CDI

4

x2

1

0.106 sec 

per chip

V Shaft Batt-Fan 

Motor Machined 

21

M

7

Space for 

Printing

Space for 

Printing

material 

cost Done 

Per KEN - 

Into Library

PUSH ON

16

1

Paint Line

1

0

1.7

2 1

Unclamp Part

9

1

Unclamp Part

16

1

V Bat PCB 

W/Conformal Co

2

0

Batch Type 

Washer

V Batt-Pack 

Service Door Wa

2

3

Raw Mat'l 

Req 0.133 

lbs.. Mat'l 

Cost = $0.1

V Battery Pack 

Service Door Sta

2

M

0

Space for 

Printing

Space for 

Printing

Deburing 

Equipment

1

0

IC - Surface 

Mount

3

x4

0

Space for 

Printing

In-Line 

Washer

Washer Duo 400 

Wash Rinse & D

1

0

Unload Part

5

2

61.7

25 1

Space for 

Printing

182.2

71 8

Space for 

Printing

Paint Part Small

4

3

Space for 

Printing

Space for 

Printing

Space for 

Printing

Prog Die 

Time= 1.7 

sec., Press 

Ton = 200 t

Press

18

0

Part Size 

Stamped 

(L= 990mm, 

W= 140mm, 

V Screw - 

Battery Pack Lid

55

x12

M

5

Space for 

Printing

Mat'l Blank 

Wgt =.076 

lbs., Mat'l 

Cost= $.034

Inj Mold Machine 

400-800 Ton

1

0

Space for 

Printing

V-Label DateRev (small)

8

M

5

10 cavities, 

5 ton press, 

CT =.74 sec

Mat. Blank 

Weight= .04

7 Lbs, Mat 

Cost=$.023

Space for 

Printing

Space for 

Printing

Space for 

Printing

 Weld stud

8

3

Space for 

Printing

Load Part

3

3

V-Batt, Pos. 

terminal (L= 

68.0mm, 

Dia = 14.5m

5.3

2 1

V Piston Vent 

Seal Molded

2

2

Space for 

Printing

Deburing 

Equipment

1

0

First Fixture

1

0

Snap Together

26

1

Prog Die 

Time=.6., 

Press 

tonage=5 to

Debur/Tumble

4

3

MOSFET - 

Surface Mount

8

0

V-Housing BattFan Stamping

2

M

3

Mat'l Blank 

Weight=.34

4 lbs., Mat'l 

Cost= $.56

material 

cost Done 

Per KEN - 

Into Library

Pallet Size 

300 mm 

square, 550 

lb Capacity

Press

3

0

Vaccum Fill 

Electrolyte

4

10

Space for 

Printing

IC - Surface 

Mount

6

0

V Post-Cell 

Terminal Contact

3

x11

M

3

V Weld Stud

7

M

2

Snap Together

15

1

Space for 

Printing

Power Screw

69

4

Washer Turbo 

Tunnel 

1

0

v Weld Nut - 

Projection

4

x4

M

0

63.3

27 6

Space for 

Printing

IC - Surface 

Mount

3

0

Space for 

Printing

Mat'l Blank 

Wt.= 1.212 

lbs..Mat'l 

Cost= $0.54

V Screw - Batt. 

Current Sensor

20

x2

M

5

Elec Med Speed 

Chip Shooter

10

x83

0.1

Elec Depanel 

Router

3

4.7

Repos Spot 

Weld Gun

11

2

Spot Weld Fixtur

1

3

Raw 

Material SS 

304 WT = 

0.20 LBS, C

Inj Mold Machine 

55-150 ton

1

0

Peel Off 

Adhesive Backin

9

4

V Harness - 

Eyelet - Fusable 

27

M

5

Deburing 

Equipment

1

0

32

15 1

39

16 1

V Seal - BAtt. 

Fan - Case

13

x2

M

6

V Carbon Slurry 

- Anode Electro

2

M

6

Mat'l Blank 

Weight=.72

1 lbs., Mat'l 

Cost= $.324

Auto Tool 

Change

6

5

Power Tool

5

4

V Bracket #6 - 

Battery Tray Sta

2

M

0

Projection 

Welder

1

3

Clamp Part

4

x2

3

Turn Rear face 1

-30mm

10

2

Inj Mold Machine 

55-150 ton

1

0

V Stud - Postive 

Terminal Materia

2

M

3

Clamp

7

2

Space for 

Printing

This is a 

two piece 

type label frt 

& back

Stamping Press 

0-60 Ton 

1

0

8 circuits @ 

$0.40 per 

circuit = 

$3.20

Debur/Tumble

4

3

Projection Welde

1

3

0.6

2 1

Stamping Press 

60-200 Ton 

1

0

12.7

7 1

233.6

76 13

Space for 

Printing

V Fan - Battery 

Pack Cooling

60

M

9

Oven Paint

8

0

Mat'l 

Req=.34lbs.

, Mat 

Cost=$.53

Unclamp Part

7

x3

1

Space for 

Printing

Debur/Tumble

4

3

Push In Place

53

x4

2

Space for 

Printing

Space for 

Printing

0.6

2 1

First Fixture

1

0

Space for 

Printing

V Stud - 

Negative Termin

5

M

3

V Bracket - Weld 

Stud

2

M

0

V Insulator strip - 

Batt. Terminal

7

M

6

Load Part

3

3

Prog Die 

Time = .6 

sec., Press 

Ton = 25 to

Snap PCB leads 

to PCB

5

x2

1

v Label - Part 

No. Manuf.

10

x2

M

7

Load Part

3

3

Inj Mold Machine 

200-400 Ton

1

0

Press 

Tonnage = 

25 tons.. CT 

= 0.6 sec.

Spot Weld

5

x6

3

Remove Part

5

2

Clamp Part

4

x6

3

Load Part

3

3

Compress Foil

8

1

Part Size 

stamped 

(L= 315mm, 

W= 111mm, 

Space for 

Printing

V Screw-Batt. 

Disconn SW Ass

19

x3

M

6

15.4

325 174

Roller

23

1

Inj Mold Machine 

400-800 Ton

1

0

V Bus Bar - Auto 

Discharge Painte

7

M

5

Part Manipulatio

6

3

Space for 

Printing

V Label - Batt. 

Fan Warning

10

M

6

Load Part

3

3

24

15 2

Battery 

Functional Chec

30

5

Elec Med Speed 

Chip Shooter

19

x54

0.1

V Danger Label - 

Battery Module

9

M

6

13.8

2 1

Unclamp Part

12

1

Washer Turbo 

Tunnel 

1

0

Drill Hole side 

notches

6

x2

1

Wash Part 

Medium

3

5

51.9

26 4

Prog Die 

Time=1.8 

sec., Press 

tonage= 30

13.6

7 1

V Electrode 

Plate Negative a

3

x14

M

4

Press Together

6

x2

3

V Battery Pack 

Lid Material

2

M

0

Cut to Length

11

2

Space for 

Printing

V Label - Battery 

Cell Bar Code

25

M

5

Power Screw

63

x4

4

PhotoMOS - 

Surface Mount

5

x3

0

Space for 

Printing

TURN OVER

12

3

12.7

7 1

V-Housing BattFan Painted-As

2

M

4

Power Tool

20

4

V Nut Cable to 

Battery Terrmina

48

x7

M

2

Remove Part

5

2

Cut to Length

8

1

Spot Weld

4

x4

3

First Fixture

1

0

TURN OVER

22

x2

3

Space for 

Printing

872.4

320 44

771.4

310 44

IC - Hex 

Inverting Trigger

16

x2

0

Apply Label

12

3

Remove Part

5

2

1.7

2 1

Part Manipulatio

56

3

Space for 

Printing

Need Mat'l 

cost = 

$0.0457

Space for 

Printing

V Screw - Batt. 

Discharge Mod.

4

x2

M

4

Unclamp Part

6

x6

1

V Battery 

Disconnect Unit 

5

M

6

First Fixture

1

0

Deburing 

Equipment

12

0

682.3

67 13

Space for 

Printing

178.9

54 5

0

2 1

Wash Part

4

5

V Screw- Batt. 

Disconn.Unit to 

9

M

4

Space for 

Printing

Coating 

Appilcation 

6

1

Prog Die 

CT= 1.7 

sec., Press 

ton = 200

Press

10

0

21.6

10 2

Stamping Press 

0-60 Ton 

1

0

Deburing 

Equipment

1

0

Snap Together

33

1

Projection Welde

8

3

Load Part

3

3

Projection Weld 

Electrodes to Ter

9

x20

M

3

Space for 

Printing

Remove Part

5

2

V Screw- Battery 

Pack Cooling Fa

61

x4

M

3

IC - Surface 

Mount

7

0

Paint Oven Cure

6

x8

60

Oven Paint

5

0

V Battery Pack 

Lid

54

M

9

Space for 

Printing

V Electrode and 

Separator Assy

6

x10

7

Battery Dry Roo

1

60

Knurl Surface

9

2

VTerminal Post 

Bracket - Battery 

13

M

8

M

Includes 

Bar Feeder

Paint Part Small

4

3

V Nut - Auto 

Discharge Unit p

29

x2

M

3

Space for 

Printing

Special 

MAGNET Tool

3

6

V Battery Cell 

Terminal Carrier 

2

M

0

Stamping Press 

60-200 Ton 

1

0

Press Together

14

3

V Bat PCB TOP 

SIDE - SURFAC

5

0

V Chassis Side 

Panel Batt-Modu

2

3

5-10 min 

cycle time

Debur/Tumble

4

3

Turn OD 1-30m

3

1

Stud Weld Fixtur

9

3

Space for 

Printing

Deburing 

Equipment

1

0

V-Neg. BattTerminal Post Br

3

5

This Oven 

time is for a 

small Batch 

part

V Batt-Pack 

Service Door Hin

2

M

3

"Injection 

Molding, 

Small Size 

and/or Low 

Space for 

Printing

v Weld Nut - 

Projection

3

x3

M

0

Unload Part

7

2

Knurl Surface

9

2

V Clip Spring - 

Fan Motor Shaft

14

M

5

V Bracket #4- 

Battery Tray

2

M

0

Space for 

Printing

First Fixture

1

0

53.6

22 6

V Bracket #2 - 

Battery Tray Wel

7

M

3

Stamping Press 

0-60 Ton 

1

0

Power Tool

10

4

V Bracket - 

Stand Off

2

M

0

Mat 

Req'd=.171 

lbs., Mat 

Cost=$.265

Part Manipulatio

29

3

Box Size L= 

79.95mm, 

W= 

79.85mm, H

Space for 

Printing

V Clip - Rosebud 

WH

11

M

2

Batch

Auto Tool 

Change

5

5

Vaccum Fill 

Equipment

3

5

Stamping Press 

0-60 Ton 

1

0

Projection Weld

6

x5

3

Cutting Tool

14

1

Prog Die 

Time = .6 

sec., Press 

Ton = 25 to

44

20 1

V Bracket - Weld 

Stud

2

M

0

V Batt-Pack 

Service Door De

2

3

V-Tray-BatteryStamping

2

M

4

Load Part

3

3

4 Cav.. 

Press 

Ton=364, 

CT=5.44 se

V Battery Pack 

Lid Deburring

2

M

4

51.9

26 4

material 

cost Done 

Per KEN - 

Into Library

Washer Duo 400 

Wash Rinse & D

1

0

Unclamp Part

14

1

Spot Weld

27

x12

3

Paint Line

1

0

Deburing 

Equipment

1

0

V Tray Battery - 

Welded Part

2

M

5

Space for 

Printing

Power Screw

6

x2

4

451.4

34 7

Clamp Part

11

3

Part Size 

Stamped 

(L= 90mm, 

W= 60mm, 

Space for 

Printing

Space for 

Printing

V Straps Batterty 

Module Chassis 

2

x6

7

Clean Room 

11

1

8.4

8 2

Box Size 

( Dia.=3.0 

mm, L = 

31.3mm)

"Injection 

Molding, 

SmallMedium Siz

Elec K&S DePaneler Router

1

0

V Battery - NiMH

3

x2

M

13

Peel Off 

Adhesive Backin

11

4

24"-4awg 

cable 

@$0.35/foot

+ terminals 

V-Housing BattFan Deburring

2

M

3

22,180.9

5569 600

Space for 

Printing

V Battery Cell 

Case Lid Materia

2

M

0

Debur/Tumble

4

3

Stamping Press 

1k-1.5k Ton 

1

0

Mat'l Blank 

Weight= 

7.864 Lbs., 

Mat'l Cost = 

Wash Part 

Medium

3

5

Raw 

Material SS 

304 WT = 

0.17 LBS, C

Need Bar 

Stock 

weight = 

0.0104 LBS

Sonic Welder

1

3

PhotoMOS - 

Surface Mount

4

x3

0

Part is now 

in 2nd 

machining 

spindle

Stake in Place

4

x28

3

V Screw- Batt. 

Disconn.Unit to 

6

x3

M

2

22.6

11 2

V-Batt-Pack 

Service Door as

64

M

7

23

11 1

V Shaft Fan 

Motor Battery M

2

M

3

Part Size 

stamped 

(L= 62mm, 

W= 20mm, 

Press Together

14

3

Mat'l Req'd 

=.0011 lbs., 

Part Cost= 

$.009

Box Size - 

L= 

13.00mm, 

D= 16.28m

Snap Together

16

1

Mat'l 

Req'd=.161 

lbs, Mat'l 

Cost=$.25, 

Inj Mold Machine 

55-150 ton

1

0

Deburing 

Equipment

1

0

Unclamp Part

18

1

material 

cost Done 

Per KEN - 

Into Library

TURN OVER

7

3

Stamping Press 

0-60 Ton 

1

0

0.6

2 1

Power Tool

21

4

Snap Together

4

1

V-Chassis (hsg) 

Batt-Fan Motor 

20

M

4

Heat Weld 

Battery Case Se

11

20

Auto Tool 

Change

10

5

V-Neg. Terminal 

Post Bracket Bat

2

M

0

Space for 

Printing

V Foil Applique - 

BAttery Sides

19

x2

M

7

V Bracket - Weld 

Stud stamping

4

2

Space for 

Printing

Raw Mat'l 

Req 0.043 

lbs.. Mat'l 

Cost =$0.06

Press

7

0

Debur/Tumble

4

3

Repos Spot 

Weld Gun

11

2

V Chassis Side 

Panel- Battery M

2

M

0

Batch Type 

Washer

Debur/Tumble

4

3

V Harness - 

Battery Temp Se

46

x3

M

5

0.6

2 1

V HarnessBattery Pack Ass

15

x3

7

Deburing 

Equipment

1

0

CDI

7

1

Commodity 

Pricing for 

Spring Clip 

= $0.01

Paint Oven Cure

6

60

Press

13

0

Push In Place

66

2

V Bushing Brass 

Fan Motor Machi

2

M

3

Power Tool

7

4

IC - Surface 

Mount

13

0

Load Part

3

3

V Bracket 

Standoff Batt-Tra

3

4

Power Tool

25

4

Spray or 

dipped (ecoat) Keep 

this NOTE

Elec Apply 

Conformal Coati

4

0.6

Space for 

Printing

Power Screw

11

4

Space for 

Printing

PUSH ON

24

x8

2

Space for 

Printing

Clamp Part

3

x2

3

Mat'l Blank 

Weight=.23

8 lbs., Mat'l 

Cost=$.11

4 Cavity 

Mold.. 127 

Ton., CT= 

12.4 sec

10 circuits 

@ $0.40 

per circuit = 

$4.00

V Bracket #2 

Batt-Tray Deburr

2

M

5

Deburr Foil 

13

1

Unclamp Part

22

x2

1

Drill CB & 

Chamfer Hole 1-

11

1

Dry

10

3

Deburing 

Equipment

1

0

9"-4awg 

cable 

@$0.35/foot

+ terminals 

V-Batt, Neg 

terminal (L= 

57.10mm, 

Dia = 14.5m

Space for 

Printing

Clamp Part

3

x3

3

In-Line 

Washer

Deburr Foil 

13

1

Milled Edges & 

End

13

x3

1

v Bracket # 1 - 

Batt. Tray

2

M

0

Clamp Part

5

3

v Foil Applique - 

Battery Bottom

20

M

7

73.3

30 6

Apply Label

10

x3

3

Clamp Part

4

x2

3

Flip Asm

12

3

Space for 

Printing

Need Bar 

Stock 

weight = 

0.007 LBS

Press Together

11

3

Space for 

Printing

Prog Press 

Size 25 

Ton, CT= 

0.6 sec

Space for 

Printing

Part Manipulatio

10

3

Part Size 

stamped 

(L= 26mm, 

W= 26mm, 

Elec SMD 

Universal GC-60

1

0

V-Bus Bar Auto 

Discharge Stam

2

M

0

12.7

7 1

Test - BAttery 

Harness Functio

6

30

Projection Weld

5

x12

3

Peel Off 

Adhesive Backin

8

4

Clamp Part

7

3

Mat'l Blank 

Wgt = .066, 

Mat'l Cost = 

$.03

Space for 

Printing

Flip Asm

16

3

EC-300-ML 

Horizontal CNC 

1

M

0

Do we 

capture all 4 

sides?

Space for 

Printing

Space for 

Printing

Remove Part

5

2

Auto Tool 

Change

10

5

Space for 

Printing

2 Cavity 

Mold.. 74 

Ton, CT= 

17.5 sec

Space for 

Printing

Remove Part

5

2

Turn OD 1-30m

3

x3

1

V Chassis - 

Battery Disconn 

2

M

0

V Bracket #2 

Batt-Tray Materi

2

M

0

CDI

4

x2

1

V Chassis Side 

Panel Batt-Mod 

2

x2

5

Space for 

Printing

Turn groove

5

1

Box Size 

Dia= 

75.90mm, 

H= 18.70m

Auto Tool 

Change

5

5

Injection Molding 

Machine

1

0

Space for 

Printing

Stamping Press 

60-200 Ton 

1

0

V Harness 

Power Conn

32

M

5

Stamping Press 

1k-1.5k Ton 

1

0

Cut to Length

13

1

Box Size 

( Dia.= 

11.15mm, 

L= 3.92mm)

Space for 

Printing

Spot Weld Fixtur

1

3

First Fixture

1

0

M

Includes 

Bar Feeder

0

2 1

Space for 

Printing

Space for 

Printing

V Bracket #1 

Batt-Tray Stampi

2

M

4

V-Battery Pack 

Lid Welding

2

M

5

Snap Together

12

1

Power Screw

6

x4

4

Batch

Load Part

3

3

Space for 

Printing

Stud Weld Fixtur

6

3

Debur/Tumble

4

3

Optoisolator - 

Surface Mount

4

x4

0

Stamping Press 

0-60 Ton 

1

0

Stamping Press 

60-200 Ton 

1

0

Manual Screw

37

x12

7

V Relay - EB 

High Cap. Cutoff

3

M

8

Remove Part

5

2

Mat'l 

Req'd=.003 

lbs, Part 

Cost=$.012

Spray or 

dipped (ecoat)

Unclamp Part

6

1

44

20 1

Power Screw

26

x5

4

Power Screw

59

x12

4

Commodity 

Pricing for 

Sealed 

Bearing = $

V Straps BattModule Chassis 

3

5

V Battery Control 

PCB Assembly

3

M

4

V Harness - 

Eyelet - Auto Bat

28

x2

M

5

Space for 

Printing

Flip Asm

12

3

V Carrier - 

Battery Module a

2

M

7

Spot Weld Fixtur

9

3

Stamping Press 

0-60 Ton 

1

0

0

1 0

Box Size - 

L= 305mm, 

W= 35mm, 

H= 25mm

Prog Die 

CT= 1.7 

sec., Press 

ton = 200

V Bracket - 

Stand Off

2

M

0

Align Piano Hing

65

3

138,695.2

3498 4,005

Press Pin into 

Hinge

9

3

Batch

Space for 

Printing

V Battery 

Module - NMH

34

x3

M

16

V Hinge Bracket 

- Access Door

2

M

0

V Stud - Fusable 

Link

12

2

Turn OD 1-30m

3

1

Spot Weld

31

x4

3

Electrode Knife 

7

1

Space for 

Printing

material 

cost Done 

Per KEN - 

Into Library

V-Bus Bar Auto 

Discharge Wash

2

M

3

Mix Slurrry

3

1

MOSFET - 

Surface Mount

6

0

Space for 

Printing

Cell Electrode 

Wrapper 

1

0

1,067

537 57

Tighten Harness 

Nut Grommet

14

M

7

Remove Part

5

2

V HarnessBattery Pack Ass

44

x3

7

Power Screw

31

x2

4

v Label - NiMH 

Recycle

8

M

6

Unload Part

7

2

Space for 

Printing

Elec SMD 

Universal GC-60

2

0

Batch

Press in Place

6

x2

3

Load Part

3

3

Load Part

3

3

Apply Label

22

x8

3

Space for 

Printing

V Post Plate 

Terminal Lug Ma

8

x2

M

5

 Weld stud

8

3

Debur/Tumble

4

3

Space for 

Printing

Space for 

Printing

Spot Weld

5

x6

3

Elec PVA 

PVA650SMT

1

0

V Bracket #2 

Batt-Tray Stampi

2

M

3

V Bracket #5 

Batt-Tray Stampi

2

M

0

0.6

2 1

Apply Label

10

3

Space for 

Printing

Part Size 

stamped 

(L= 265mm, 

W= 100mm, 

Inj Mold Machine 

200-400 Ton

1

0

Space for 

Printing

"Injection 

Molding, 

Small Size 

and/or Low 

Part Size 

Stamped 

(L= 45mm, 

W= 44mm, 

Blank 

Weight 

= .795 Lbs., 

mat. Cost = 

0.7

2 1

V Bracket #5 

Batt-Tray Weldin

19

M

5

Resistors

9

x43

0

Apply Lubricant

4

x2

1

4 Cavity 

Press 

Tonnage 

725 ton. , C

Remove Part

6

2

Cut to Length

5

1

Space for 

Printing

Remove Part

5

2

8mm hole 

counter 

bore and 

chamfered

22,183.9

5571 600

Flip Asm

17

3

Space for 

Printing

Remove Part

6

2

Mat'l Blank 

Wgt = 5.145 

lbs., Mat'l 

Cost= $2.31

V Housing 

Battery Fan Mot

2

M

5

material 

cost Done 

Per KEN - 

Into Library

V Screw - 

Battery module - 

35

x12

M

5

First Fixture

1

0

Auto Tool 

Change

8

5

Electrode Knife 

7

1

V Tie Wrap

43

x2

M

3

CNC TL-15 4 

Axis Twin Spindl

1

0

Part Size 

Stamped 

(L= 291mm, 

W= 125mm, 

Space for 

Printing

Swage Tool

7

3

V Seals - Seals 

Terminal Posts

4

x2

M

5

Part Size 

Stamped 

(L= 116mm, 

W= 21mm, 

V Batt-Pack 

Service Door Hin

2

M

0

V Bracket #3 

Battery Tray Mat

2

M

0

Clamp Part

8

x2

3

V Seal Piston - 

Battery Vent

12

M

2

Space for 

Printing

Store and Age 

Batteries

29

3,600

Orbital Rivet

11

x2

15

Washer Turbo 

Tunnel 

1

0

Swage Together

8

5

Bottom Side 

Processing

Paint Part Large

6

8

0.106 sec 

per chip

size 

15.75x18.5

0x25.50 

inches x 2

Assuming 2 

boards in 

one pass?

Power Tool

62

4

V Neg-Terminal 

Post Bracket Sta

2

M

5

Space for 

Printing

Space for 

Printing

Coating 

Appilcation 

6

1

Dry

10

3

Part Size 

Stamped 

(L= 

50.9mm, W

Space for 

Printing

Prog Die 

time = .7 

sec., Press 

Tonnage= 6

3 inches per 

sec

Mix Slurrry

3

1

1.7

2 1

Time added 

to next part 

for 

alignment & 

Insert Electrode 

Stack

7

x10

3

Apply Label

10

3

V Tray - Battery 

Material

2

M

0

V Bracket #4 

Batt-Tray Stampi

2

M

3

V Bat PCB 

Conformal Coati

3

0

Paint Oven Cure

9

60

Cut Groove sml

5

x2

2

Spot Weld

13

x6

3

Space for 

Printing

Load Part

3

3

18" Move

38

2

Space for 

Printing

Space for 

Printing

94.7

43 8

Prog Die 

Time= 9.9 

sec., Press 

Ton = 1001 

Hand Tool

5

3

Using 

General 

Labor for 

Pin asm

0.036 sec 

per Square 

Inch

In-Line 

Washer

Space for 

Printing

Milled face 

Bottom

8

1

Optoisolators - 

Surface Mount

10

0

0.6

2 1

Capacitors

8

x47

0

Part Size 

Stamped 

(L= 90mm, 

W= 60mm, 

Tap Hole

7

4

Space for 

Printing

1.7

2 1

Washer Duo 400 

Wash Rinse & D

1

0

V Label - 36V 

Caution

6

M

6

Box Size - 

L= 10.7mm, 

D= 9.58mm

12.4

2 1

V Stator 

Windings - Batt. 

25

M

6

0.7

2 1

Clamp Part

5

3

Peel Off 

Adhesive Backin

4

x3

4

V Screw Battery 

Pack Service Do

67

M

5

Clamp Part

3

x3

3

Space for 

Printing

Mixer

1

0

Space for 

Printing

Paint Part 

Medium

4

5

Space for 

Printing

Wash Part

4

5

"Injection 

Molding, 

Small Size 

and/or Low 

Auto Tool 

Change

5

5

Turn Front face 

1-30mm

4

2

material 

cost Done 

Per KEN - 

Into Library

V Tray Battery 

Welding

2

M

6

5-10 min 

cycle time

material 

cost Done 

Per KEN - 

Into Library

Part Size 

stamped 

(L= 218mm, 

W= 57mm, 

"Injection 

Molding, 

Medium 

Size and/or 

V Seal - Battery 

Vent Material

2

M

0

Load Part

3

3

"Injection 

Molding, 

SmallMedium Siz

Space for 

Printing

V Stud - Batt. 

Cell Terminal

5

x2

M

2

Part Size 

Stamped 

(L= 114mm, 

W= 90mm, 

14"-4awg 

cable 

@$0.35/foot

+ terminals 

Input as all 

4 sides

Stamping Press 

200-400 Ton 

1

0

V HarnessBattery Pack Sig

45

x4

M

5

Oven

9

0

V HarnessInterface

3

M

0

CRYSTAL - 

Surface Mount

14

0

21.3

7 1

Milled face

4

x2

1

108.9

47 3

Part Size 

stamped 

(L= 115mm, 

W= 53mm, 

V Stud - Postive 

Terminal Wash

2

M

2

Space for 

Printing

Paint Part 

Medium

5

5

V Batt-Pack 

Service Door Hin

3

x2

3

Clamp Part

16

3

Need Mat'l 

Cost = 

$0.0086

Space for 

Printing

Part Size 

stamped 

(L= 51mm, 

W= 26mm, 

0

3 2

Oven Paint

5

0

CNC Machine

1

0

Space for 

Printing

Box Size - 

L= 292mm, 

W= 71mm, 

H= 4.38mm

V-Pos. BattTerminal Post Br

2

5

Heat Weld

5

3

Elec SMD 

Universal GC-60

2

0

V Electrode 

Copper Foil-Neg 

5

M

6

Deburing 

Equipment

1

0

Part Size 

stamped 

(L= 26mm, 

W= 26mm, 

V Bushing Brass 

Fan Motor Wash

6

M

7

Debur/Tumble

4

3

Resistors

18

x26

0

Spray or 

dipped (ecoat) Keep 

this NOTE

Spot Weld

10

x4

3

V Screw - Batt. 

Fan to Housing

4

x4

M

3

V Harness Batt. 

Pack Signal

2

M

0

V Bracket #5 

Batt-Tray Stampi

2

M

3

Inj Mold Machine 

200-400 Ton

1

0

Box Size - 

L= 292mm, 

W= 71mm, 

H= 22mm

Power Screw

22

x2

4

Box Size - 

L= 310mm, 

W= 45mm, 

H= 12mm

Oven Paint

5

0

Orbital RIVET 

TOOL

10

0

Space for 

Printing

Clamp Part

24

x4

3

14"-4awg 

cable 

@$0.35/foot

+ terminals 

Oven Paint

5

0

V Bearing - Fan 

Motor (Sealed)

13

x2

M

4

Prog 

Time=1.8 

sec, Press 

Ton= 300 

Space for 

Printing

Auto Tool 

Change

8

5

Cutting To Size

15

1

Space for 

Printing

Mat'l 

Req=.586 

lbs., Mat 

Cost=$.637

This Oven 

time is for a 

small Batch 

part

Deburing 

Equipment

1

0

Unclamp Part

5

1

V-Housing BattFan Washing

2

M

3

Space for 

Printing

V Bracket - Weld 

Stud stamping

7

2

84.6

14 1

Stamping Press 

0-60 Ton 

1

0

Drill Hole

6

1

Batch

Bar stock 

wt= 0.0491 

lbs. Mat'l 

Cost = $0.1

Space for 

Printing

41

21 1

V Bracket - Weld 

Stud stamping

4

2

Batch

Space for 

Printing

V Housing - 

Battery Fan Mat

2

M

0

V Bat PCB 

BOTTOM SIDE - 

3

0

Load Part

3

3

V Bat PCB TOP 

SIDE - THRU H

6

0

0.6

2 1

Space for 

Printing

V Bracket #3 - 

Battery Tray wel

11

M

3

CDI

6

1

V Bushing Brass 

Fan Motor Materi

2

M

0

Batch

V Battery Pack 

Lid Stamped

2

M

6

Roll Threads

6

x2

2

ChargeDischarge Batter

28

3,600

Remove Part

5

2

V Label - Bar 

Code Batt. Fan

7

M

4

V Chassis (hsg) 

Batt-Fan Motor 

2

M

0

Seam Weld 

Electrode tabs

10

x28

3

Space for 

Printing

Prog Die 

Time= .6 

sec., Press 

Tonage= 25 

8mm hole 

counter 

bore and 

chamfered

Box Size - 

T= 1.21mm, 

D= 8.75mm

V Nut Fusable 

link

17

M

2

Heat Dry Battery

2

3,600

V Hinge Bracket 

Access-Dr Stam

5

x2

2

134.7

32 1

3,698

6 0

Space for 

Printing

Space for 

Printing

Space for 

Printing

20.9

7 1

Space for 

Printing

18" Move

57

x4

2

Apply Label

15

x2

3

Prog 

Time= .6 

sec., Press 

Tons= 25

Wash Part 

Medium

4

5

Wash Part 

Medium

3

5

Stud Weld Fixtur

6

3

460.3

132 22

Unclamp Part

6

x2

1

Space for 

Printing

13.7

7 1

V Cable-Positive 

Battery 2-Servic

41

M

5

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

Remove Part

5

2

material 

cost Done 

Per KEN - 

Into Library

V Electrode FoilPostive Cathode

4

M

8

Projection Weld

5

x12

3

Load Part

3

3

Paint Line

1

0

Space for 

Printing

Compress Foil

8

1

Conn Harn Lead

47

x3

1

Mixer

1

0

Unload Part

5

2

Space for 

Printing

Spot Weld

28

x6

3

Projection Welde

1

3

CDI

17

1

Space for 

Printing

V Weld Nut - 

Projection Large

5

M

0

Wash Part

4

5

Turn End face 1-

30mm

9

2

"Injection 

Molding, Small S

3

4

0.7

2 1

Space for 

Printing

V HarnessBattery Pack Inte

23

M

10

Debur/Tumble

4

3

Batch Type 

Washer

Spot Weld

13

x8

3

V Cable-Positive 

Battery Short 3-6

39

M

4

IC - Hex 

Inverting Trigger

7

0

Stamping Press 

0-60 Ton 

1

0

Washer Duo 400 

Wash Rinse & D

1

0

V Nut - Bus Bar 

Auto Discharge

11

M

2

Hand Tool

36

3

V Current 

Sensor - Battery

19

M

6

Load Part

3

3

Projection Weld

4

x3

3

Spot Weld

25

x12

3

14.7

8 1

V Cap - Battery 

Vent

2

M

0

Spot Welder

1

3

Space for 

Printing

Box size of 

finished part 

D= 

10.10mm, L

Blank 

Weight 

= .114 lbs., 

Mat Cost = .

V Tray Battery 

Deburring

2

4

Remove Part

5

2

Unclamp Part

11

1

V Stud - Postive 

Terminal

4

M

4

V Bracket 

Standoff Batt-Tra

3

4

V CableNegative Cable 

42

M

3

Note

26

15 2

Stamping Press 

60-200 Ton 

1

0

6 x 5 array 

30 parts per 

Stamping Press 

0-60 Ton 

1

0

Paint Line

1

0

Paint Oven Cure

6

60

size 

15.75x18.5

0x25.50 

inches x 2

Insert Electrode 

stack-Separator

8

1

Turn OD Groove 

& Nose Taper

4

5

Space for 

Printing

17.5

2 1

Clamp Part

20

x2

3

Rollers

4

1

Snap Together

24

1

First Fixture

1

0

Remove Part

5

2

Space for 

Printing

Space for 

Printing

Space for 

Printing

Space for 

Printing

Spot Welder

1

3

V Housing - 

Battery Fan Mot

2

M

0

Spot Weld

9

x12

3

Washer Duo 400 

Wash Rinse & D

1

0

Unclamp Part

10

x2

1

Space for 

Printing

First Fixture

1

0

V Straps BattModule Chassis 

2

M

0

Press

1

0

Alum 2024 

Mat'l Cost = 

$2.38 / LB

Hand Tool

13

3

Space for 

Printing

V Cable-Positive 

Battery 1-4

40

M

4

Space for 

Printing

Load Part

3

3

Space for 

Printing

Alignment & 

Transfer 

time in 

symbol 0.13 

Paint Part 

Medium

4

5

Space for 

Printing

7.3

2 1

Space for 

Printing

Washer Duo 400 

Wash Rinse & D

1

0

V Electrode 

Separator Paper

6

M

0

5.7

123 67

Auto Tool 

Change

5

5

Mat'l Blank 

Weight=.72

1 lbs., Mat'l 

Cost= $.324

Part Manipulatio

26

3

Space for 

Printing

5.4

2 1

Load Part

3

3

V Bracket #4 

Batt-Tray Deburr

15

3

Optoisolators - 

Surface Mount

9

0

Prog Press 

Tonnage= 

200 ton, 

CT=1.7 sec.

Time added 

to next part 

for 

alignment & 

Washer In Line

1

0

Unclamp Part

6

x2

1

V Screw - Batt. 

Harn. Integral P

24

x5

M

6

Cycle Time 

assoc 

w/SMT 

parts 

Mat Blank 

Weight = 

2.534 Lbs., 

Mat'l Cost = 

Mat'l Blank 

weight=0.07

3lbs.. Mat'l 

Cost= $0.03

ApplyInsulator 

Label

13

x2

3

V Foil Applique - 

Battery Top

21

M

7

1.8

2 1

Delete all 

symbols & 

notes that 

Don't apply

Batch

V HarnessBattery Pack Ass

2

M

20

Prog Die 

Time= 1.7 

sec., Press 

Ton = 200 t

Debur/Tumble

4

3

Space for 

Printing

V Battery Cell 

Case Terminal C

4

M

5

Batch

V Shaft Batt-Fan 

Motor Washed Fi

9

M

6

Unclamp Part

32

x4

1

Apply Velcro

5

x3

3

Deburing 

Equipment

12

0

Apply Label

26

3

V-Battery Pack 

Lid Washed

2

5

Mat'l Blank 

Wgt = .066, 

Mat'l Cost = 

$.03

Space for 

Printing

Clamp Part

3

3

Space for 

Printing

"CNC 

Mach, Man 

Sml Size 

and/or Low 

Auto Tool 

Change

10

5

Space for 

Printing

"Injection 

Molding, 

Small Size 

and/or Low 

V Bat PCB 

Bareboard

2

0

0.6

2 1

Power Screw

8

x3

4

Power Tool

30

4

Box Size - 

L= 284mm, 

W= 110mm, 

H= 73mm

Batch

289.5

87 15

13.7

7 1

Space for 

Printing

Space for 

Printing

"Injection 

Molding, 

Small Size 

and/or Low 

Clamp Part

12

x2

3

Space for 

Printing

V Battery Cell 

Case Outer Wall

2

M

0

Cut to Length

11

2

231.5

94 18

Space for 

Printing

Space for 

Printing

0.6

2 1

Space for 

Printing

V-Pos. Terminal 

Post Bracket-Bat

2

M

0

Space for 

Printing

Prog Die 

Time=.6., 

Press 

tonage=5 to

Peel Off 

Adhesive Backin

8

4

V Magnet- Fan 

Motor

4

M

8

Auto Tool 

Change

7

5

"Injection 

Molding, Small5

M

5

Unclamp Part

12

1

Space for 

Printing

Inj Mold Machine 

55-150 ton

1

0

Spot Weld

30

x14

3

Space for 

Printing

Space for 

Printing

Drill Hole 1-

30mm 6.5mm di

9

1

Power Screw

50

x7

4

Paint Part Extra 

Large

7

15

There are 4 

(T3) Welds 

are this side

Unload Part

5

2

Turn OD 1-30m

3

1

First Fixture

1

0

20.2

328 174

Drill CB & 

Chamfer Hole 1-

15

1

Mill Pin & Face 

Edge

17

2

V Bracket #3 

Batt-Tray Deburr

2

M

0

Remove Part

5

2

Part Size 

stamped 

(L= 957mm, 

W= 126mm, 

Wash Part

4

5

V Bat PCB with 

SMTs

2

2

V Cover- Battery 

Terminal Protecti

52

x4

M

2

Connect 

Electrodes

5

x28

2

Load Part

3

3

1.8

2 1

Part Size 

Stamped 

(D= 40mm, 

H=25mm)

12.6

2 1

Cutting Tool

14

1

Space for 

Printing

Push sensors In 

Place

11

x2

2

"Washing, Small 

Size and/or Low 

7

2

Batch

Stamping Press 

0-60 Ton 

1

0

Space for 

Printing

5-10 min 

cycle time

9.9

2 1

Space for 

Printing

Mat. Blank 

Weight=.88

9 Lbs., Mat. 

Cost= $.43

Part Manipulatio

15

3

PCB Functional 

Test

3

30

Peel Off 

Adhesive Backin

14

x2

4

V Lug Post - 

Terminal Bar Sto

2

M

6

Aluminum 

Capacitor - Surfa

11

x3

0

Remove Part

5

2

V Blade-Fan Batt 

Fan Motor Molde

17

M

5

Paint Line

1

0

Space for 

Printing

Projection Welde

1

x5

3

V Stud - 

Negative Termin

2

M

3

IC - Surface 

Mount

12

0

First Fixture

1

0

Space for 

Printing

V Stud - 

Negative Termin

2

M

2

Elec Functional 

Test Station

1

0

Space for 

Printing

Batch Type 

Washer

8

6 1

Unclamp Part

15

x3

1

Prog Die 

Time=.6 

sec., Press 

Tonnage= 2

Push In Place

5

x2

2

Debur/Tumble

4

3

Electrolyte - 

Potasium Hydrox

18

0

CNC TL-15 4 

Axis Twin Spindl

1

0

Heat Weld Tool 

10

3

Paint Part Extra 

Large

4

x2

15

21

11 1

V Label - Bar 

Code

7

M

6

10 Cav., 

press=7 

tons, 

CT=.685 se

V Weld Stud

7

M

2

Press

4

0

V Bracket #3 

Batt-Tray Stampi

2

M

3

Mill Small Face

8

x2

5

CDI

6

1

Mat'l Blank 

Wgt = .066, 

Mat'l Cost = 

$.03

Space for 

Printing

V Piston - Vent 

Seal

2

M

0

V Batt-Pack 

Service Door Sta

2

3

Unclamp Part

7

x2

1

V Tray Battery 

Washed Part

2

M

5

97.9

44 5

42.7

17 1

31

12 1

Peel Off 

Adhesive Backin

9

x3

4

Space for 

Printing

4 Cav.. 

Press 

Ton=336, 

CT= 4.535 

Auto Tool 

Change

7

5

Space for 

Printing

Peel Off 

Adhesive Backin

11

x2

4

Prog Die 

Time=13.8 

Sec., Press 

Ton = 2002

50.3

331 174

Space for 

Printing

10 Cav, 4 

Ton Press, 

CT=0.623

Spot Weld

8

x4

3

There are 6 

(T3) Welds 

are this side

Deburing 

Equipment

1

0

Part Size 

stamped 

(L= 984m, 

W= 125mm, 

Space for 

Printing

V Velcro Patch

3

x3

M

6

Space for 

Printing

V Slurry - Binder 

Cathode Material

2

M

6

V HarnessBattery Pack Ass

12

14

Roll Threads

6

x2

2

Space for 

Printing

Unclamp Part

9

1

V Electrode 

Plate Postive as

2

x14

M

6

Wash Part

4

5

Spot Weld

10

x4

3

Prog Die 

Time=7.3 

sec., Press 

Tons= 1001 

Space for 

Printing

Auto Tool 

Change

12

5

Mat'L Blank 

Weight 

= .405, 

Mat'l Cost = 

Top Side 

Processing

Load Part

3

3

Inj Mold Machine 

55-150 ton

1

0

V Screw 

Terminal Post Br

14

x4

M

4

Load Part

3

3

"Injection 

Molding, Small2

5

0.6

2 1

Unload Part

7

2

V-Batt-Pack 

Service Door We

2

3

Seal Battery - 

Heat Weld

6

20

Space for 

Printing

V Battery Subsystem

1-1