Polyvinyl Chloride and Copolymers (PVC) Production

Beyond The Floor Analysis

Resins

April 6, 2011

Worksheet Name

BTF Calcs

TO Cost Summary

Dryer Summary

Emission Point Flow Rate Data

Non-CBI Production Information

CostIndex

DataforPollutant Concentrations
ride and Copolymers (PVC) Production

oor Analysis

Description 

Summary of Beyond the Floor Impacts - Resins

Air Compliance Advisor Program Input-Outputs for Thermal Oxidizers

Dryer Flow Rate Estimation for Facilities

Facility Submitted Dryer Information

Non-CBI Resin Production Information

Chemical Engineering Cost Index

OxyVinyls Dryer Stack Test Data 
Vinyl Chloride Total Organic HAP (fraction) Vinyl Chloride Total Organic HAP DSCFM

Formosa Delaware 15.4 28.1 0.98 15.1 27.5 101,882

PolyOne Henry 9.1 9.1 0.98 9.0 8.9 89,343

PolyOne Pedricktown 9.9 15.0 0.98 9.7 14.7 92,477

Dow Midland 0.3 52.7 0.98 0.320 51.65 15,357

Formosa Baton Rouge 0.9 78.9 0.98 0.913 77.31 652,045

Formosa Point Comfort 0.2 26.6 0.98 0.206 26.10 1,112,865

Georgia Gulf Aberdeen 0.3 51.1 0.98 0.310 50.08 711,606

Georgia Gulf Plaquemine 1.5 247.6 0.98 1.503 242.62 852,674

OxyVinyls Deer Park 0.2 14.4 0.98 0.236 14.13 391,854

OxyVinyls Pasadena 1.5 235.5 0.98 1.452 230.76 1,493,747

OxyVinyls Pedricktown 0.3 23.3 0.98 0.287 22.79 249,219

Shintech Addis 0.8 111.8 0.98 0.745 109.54 443,578

Shintech Freeport 0.4 54.5 0.98 0.368 53.40 2,272,752

Shintech Plaquemine 0.4 56.5 0.98 0.378 55.37 924,775

Westlake Calvert City 0.4 60.0 0.98 0.364 58.80 782,065

Westlake Geismar 0.5 3.9 0.98 0.5 3.82 407,528

Totals 42.1 1068.9 41.3 1047.5

Resins Beyond-The-Floor 

Analysis

Estimated Dryer Flow 

Company Facility TO Redux BTF Reductions, tons/yr Rate

Part 63 Part 63

Floor Emissions, tons/yr
Formosa Delaware

PolyOne Henry

PolyOne Pedricktown

Dow Midland

Formosa Baton Rouge

Formosa Point Comfort

Georgia Gulf Aberdeen

Georgia Gulf Plaquemine

OxyVinyls Deer Park

OxyVinyls Pasadena

OxyVinyls Pedricktown

Shintech Addis

Shintech Freeport

Shintech Plaquemine

Westlake Calvert City

Westlake Geismar

Totals

Resins Beyond-The-Floor 

Analysis

Company Facility Moisture Temperature Supp Fuel Electricity

Vinyl Chloride Total Organic HAP % oF 2010 2010 Ft^3/yr kWh/yr

3.657 6.690 8.9 130.6 $3,917,879 $1,469,462 122,680,858 6,770,114

2.175 2.167 8.9 130.6 $2,409,618 $936,040 107,847,525 5,936,871

2.355 3.571 8.9 130.6 $3,620,766 $1,010,244 111,536,304 6,145,171

0.078 12.548 8.9 130.6 $676,134 $250,951 18,210,000 1,020,481

0.222 18.784 8.9 130.6 $21,998,070 $8,470,901 786,867,987 43,328,714

0.050 6.340 8.9 130.6 $37,255,660 $14,355,682 1,344,871,287 73,950,429

0.075 12.167 8.9 130.6 $23,879,753 $6,966,456 859,376,238 47,286,571

0.365 58.945 8.9 130.6 $28,336,452 $8,307,374 1,026,528,053 56,660,571

0.057 3.433 8.9 130.6 $13,078,777 $3,877,817 473,485,149 26,038,857

0.353 56.063 8.9 130.6 $49,987,856 $14,504,200 1,801,709,571 99,260,286

0.070 5.538 8.9 130.6 $8,572,627 $2,511,001 300,841,584 16,560,714

0.181 26.614 8.9 130.6 $14,712,950 $4,368,024 534,287,129 29,476,000

0.090 12.973 8.9 130.6 $75,297,743 $22,002,896 2,746,501,650 151,025,714

0.092 13.452 8.9 130.6 $31,313,481 $9,035,925 1,116,996,700 61,451,714

0.089 14.287 8.9 130.6 $26,105,744 $7,640,876 944,408,581 51,968,571

0.120 0.929 8.9 130.6 $13,573,966 $4,028,385 492,574,257 27,080,429

$ 354,737,476 $ 109,736,235 12,788,722,871 703,961,210

Pollutant Mass Flow Rate - ACA Input Stream Parameters

lb/hr

Secondary Impacts TO TCI TO TAC
RTO Cost Summary 

TCI (2008 Dollars)

Total Ann. Costs (2008 Dollars)

TCI (2010 Dollars)

Total Ann. Costs (2010 Dollars)

Include in Summation (x=yes) x x

Baton Rouge Delaware

Program Inputs

Hours of Operation (per year) 8400 8400

Total Dryer Exhaust Flow Rate (SCFM) 715,746.09 111,835.33

Total Dryer Exhaust Flow Rate (DSCFM) 652,045 101,882

Stream Temperature (F) 130.6 130.6

VC Flow Rate (lb/hr) (Assumed ALL TOH) 19 7

Op. Labor Cost 34.6 34.6

Electricity Cost ($/kWh) 0.07 0.07

Interest Rate 0.07 0.07

Equipment Life 20 20

Program Outputs

Min % O2 Required 19.8

Op. Temp (R) 2660

Auxiliary Air Req (CFM) 0

Min Fuel Req (CFM) 1534

Auxiliary Fuel Req (CFM) 1561 243

Auxiliary Fule Req (Ft^3 per year) 786867987 122680858

Electricity Requirments (kWh/yr) 43328714 6770114

Auxiliary Fuel Cost ($/yr) $2,384,210

Equipment Cost* 1.37E+07

Auxilary Equipment Cost 0

Total Equipment Cost 1.37E+07

Instrumentation Cost 1.37E+06

Sales Tax $412,341 

Freight Cost $687,235 

Purchased Equipment Cost 1.62E+07

Foundation Cost 1.30E+06

Equipment Erection Cost 2.27E+06

Electrical Cost $648,750 

Piping Cost $324,375 

Insulation Cost $162,188 

Painting Cost $162,188 

Direct Installation Cost 4.87E+06

Total Direct Capital Cost 2.11E+07

Engineering Cost 1.62E+06

Field Cost $810,938 

Contractor Cost 1.62E+06

Start Up Cost $324,375 

Performance Test Cost $162,188 

Contingencies Cost $486,562 

Formosa
Total Indirect Capital Cost 5.03E+06

Total Capital Investment (2008 Dollars) 2.61E+07 4.65E+06

Total Capital Investment (2010 Dollars) $21,998,070.20 $3,917,879.20

Operating Labor $18,152 $18,152 

Supervisory Labor $2,723 $2,723 

Maintenance Labor $19,968 $19,968 

Maintenance Materials $19,968 $19,968 

Replacement Parts $0 $0 

Utilities 5.42E+06 $845,631 

Electricity** 3.03E+06 $473,908 

Total Direct Annual Cost 5.48E+06 $906,441 

Overhead $36,486 $36,486 

Administrative Charges $522,244 $93,012 

Property Taxes $261,122 $46,506 

Insurance $261,122 $46,506 

Capital Recovery Factor 0.0943929 0.0943929

Capital Recovery 2.46E+06 $438,984 

Total Indirect Annual Cost 3.55E+06 $661,495 

Recovery Credit $0 $0 

Total Annualized Cost (2008 Dollars) 9.02E+06 1.57E+06

2010 Cost Calculations

Overhead (2010 Dollars) $36,486.1 $36,486.1

Administrative Charges (2010 Dollars) $439,961.40 $78,357.58

Property Taxes (2010 Dollars) $219,980.70 $39,178.79

Insurance (2010 Dollars) $219,980.70 $39,178.79

Capital Recovery Factor 0.0943929 0.0943929

Capital Recovery (2010 Dollars) $2,076,461.64 $369,819.98

Total Indirect Annual Cost (2010 Dollars) $2,992,871 $563,021

Recovery Credit

Total Annualized Cost (2010 Dollars) $8,470,901 $1,469,462

* - Does not include auxialiary equipment

** - Represented as subpart of Utilities
$413,923,096 In-Cell Calculation

$143,507,188

Note: use "x" in include in summation line to select which facilities are included i

$348,707,092

$107,789,951

x x x x

Point Comfort Aberdeen Plaquemine Deer Park

8400 8400 8400 8400

 1,221,585.88 781,126.75 935,975.66 430,135.87

1,112,865 711,606 852,674 391,854

130.6 130.6 130.6 130.6

6 12 59 3

34.6 34.6 34.6 34.6

0.07 0.07 0.07 0.07

0.07 0.07 0.07 0.07

20 20 20 20

2668 1705 2037 939

1344871287 859376238 1026528053 473485149

73950429 47286571 56660571 26038857

Georgia Gulf
4.42E+07 2.83E+07 3.36E+07 1.55E+07

$37,255,660.49 $23,879,753.46 $28,336,451.51 $13,078,776.98

$18,152 $18,152 $18,152 $18,152 

$2,723 $2,723 $2,723 $2,723 

$19,968 $19,968 $19,968 $19,968 

$19,968 $19,968 $19,968 $19,968 

$0 $0 $0 $0 

9.25E+06 5.91E+06 7.08E+06 3.26E+06

5.18E+06 3.31E+06 3.97E+06 1.82E+06

9.31E+06 5.97E+06 7.14E+06 3.32E+06

$36,486 $36,486 $36,486 $36,486 

$884,466 $566,916 $672,719 $310,497 

$442,233 $283,458 $336,360 $155,248 

$442,233 $283,458 $336,360 $155,248 

0.0943929

4.17E+06 2.68E+06 3.18E+06 1.47E+06

5.98E+06 3.85E+06 4.56E+06 2.12E+06

$0 $0 $0 

1.53E+07 9.82E+06 1.17E+07 5.44E+06

$36,486.1 $36,486.1 $36,486.1 $36,486.1

$745,113.21 $477,595.07 $566,729.03 $261,575.54

$372,556.60 $238,797.53 $283,364.52 $130,787.77

$372,556.60 $238,797.53 $283,364.52 $130,787.77

0.0943929 0 0 0

$3,516,669.83 $0.00 $0.00 $0.00

$5,043,382 $991,676 $1,169,944 $559,637

$14,355,682 $6,966,456 $8,307,374 $3,877,817
ation line to select which facilities are included in the industry total cost estimate

x x x

Pasadena Pedricktown Henry Pedricktown Addis

8400 8400 8400 8400 8400

 1,639,677.95 273,566.42 98,070.98 101,512.07 486,913.81

1,493,747 249,219 89,343 92,477 443,578

130.6 130.6 130.6 130.6 130.6

56 6 2 4 27

34.6 34.6 34.6 34.6 34.6

0.07 0.07 0.07 0.07 0.07

0.07 0.07 0.07 0.07 0.07

20 20 20 20 20

3575 597 214 221 1060

1801709571 300841584 107847525 111536304 534287129

99260286 16560714 5936871 6145171 29476000

OxyVinyls PolyOne
5.93E+07 1.02E+07 2.86E+06 4.30E+06 1.75E+07

$49,987,855.94 $8,572,627.45 $2,409,617.74 $3,620,766.00 $14,712,950.14

$18,152 $18,152 $18,152 $18,152 $18,152 

$2,723 $2,723 $2,723 $2,723 $2,723 

$19,968 $19,968 $19,968 $19,968 $19,968 

$19,968 $19,968 $19,968 $19,968 $19,968 

$0 $0 $0 $0 $0 

1.24E+07 2.07E+06 $742,359 $768,117 3.68E+06

6.95E+06 1.16E+06 $415,581 $430,162 2.06E+06

1.25E+07 2.13E+06 $803,169 $828,927 3.74E+06

$36,486 $36,486 $36,486 $36,486 $36,486 

1.19E+06 $203,518 $57,206 $85,959 $349,291 

$593,367 $101,759 $28,603 $42,979 $174,646 

$593,367 $101,759 $28,603 $42,979 $174,646 

5.60E+06 $960,532 $269,990 $405,694 1.65E+06

8.01E+06 1.40E+06 $420,887 $614,098 2.38E+06

2.05E+07 3.54E+06 1.22E+06 1.44E+06 6.13E+06

$36,486.1 $36,486.1 $36,486.1 $36,486.1 $36,486.1

$999,757.12 $171,452.55 $48,192.35 $72,415.32 $294,259.00

$499,878.56 $85,726.27 $24,096.18 $36,207.66 $147,129.50

$499,878.56 $85,726.27 $24,096.18 $36,207.66 $147,129.50

0 0 0 0 0

$0.00 $0.00 $0.00 $0.00 $0.00

$2,036,000 $379,391 $132,871 $181,317 $625,004

$14,504,200 $2,511,001 $936,040 $1,010,244 $4,368,024
x x x x

Dow

Freeport Plaquemine Midland Calvert City

8400 8400 8400 8400

 2,494,788.06 1,015,120.66 16,857.21 858,468.96

2,272,752 924,775 15,357 782,065

130.6 130.6 130.6 130.6

13 13 13 14

34.6 34.6 34.6 34.6

0.07 0.07 0.07 0.07

0.07 0.07 0.07 0.07

20 20 20 20

5449 2216 36 1874

2746501650 1116996700 18210000 944408581

151025714 61451714 1020481 51968571

Shintech Westlake
8.94E+07 3.72E+07 $802,586 3.10E+07

$75,297,742.59 $31,313,480.66 $676,133.88 $26,105,743.64

$18,152 $18,152 $18,152 $18,152 

$2,723 $2,723 $2,723 $2,723 

$19,968 $19,968 $19,968 $19,968 

$19,968 $19,968 $19,968 $19,968 

$0 $0 $0 $0 

1.89E+07 7.69E+06 $126,610 6.50E+06

1.06E+07 4.30E+06 $71,434 3.64E+06

1.90E+07 7.75E+06 $187,420 6.56E+06

$36,486 $36,486 $36,486 $36,486 

1.79E+06 $743,395 $16,052 $619,761 

$893,801 $371,698 $8,026 $309,881 

$893,801 $371,698 $8,026 $309,881 

8.44E+06 3.51E+06 $75,758 2.93E+06

1.20E+07 5.03E+06 $144,348 4.20E+06

3.10E+07 1.28E+07 $331,768 1.08E+07

$36,486.1 $36,486.1 $36,486.1 $36,486.1

$1,505,954.85 $626,269.61 $13,522.68 $522,114.87

$752,977.43 $313,134.81 $6,761.34 $261,057.44

$752,977.43 $313,134.81 $6,761.34 $261,057.44

0 0 0 0

$0.00 $0.00 $0.00 $0.00

$3,048,396 $1,289,025 $63,531 $1,080,716

$22,002,896 $9,035,925 $250,951 $7,640,876
x

Geismar

8400

 447,341.31

407,528

130.6

1

34.6

0.07

0.07

20

977

492574257

27080429

Westlake
1.61E+07

$13,573,965.65

$18,152 

$2,723 

$19,968 

$19,968 

$0 

3.39E+06

1.90E+06

3.45E+06

$36,486 

$322,252 

$161,126 

$161,126 

1.52E+06

2.20E+06

5.65E+06

$36,486.1

$271,479.31

$135,739.66

$135,739.66

0

$0.00

$579,445

$4,028,385
Min Max Avg

Formosa Baton Rouge 9 323,496 240,226

Formosa Delaware 2

Formosa Point Comfort 1

Formosa Point Comfort SPVC 3

Georgia Gulf Aberdeen 7

Georgia Gulf Plaquemine 16

OxyVinyls Deer Park 2

OxyVinyls Pasadena 7 325,468

OxyVinyls Pedricktown 3 81,055

PolyOne Henry 7 154,826 96,576 76,007,292

PolyOne Pedricktown 2 39,809,584

Shintech Addis 1

Shintech Freeport 1

Shintech Plaquemine 1

Dow Midland 1 21,600,000

Westlake Calvert City 5 1,100,000,000

Westlake Geismar 1 33,000 76,000 44,250 476,390,000

*Estimate from Survey Submission

Annual 

Production (Lbs)

Average of Avg Dry Flow Rate per Lb 

Sum of Dryer Flow Rates (DSCFM) Company Facility Number of Dryers*
CompanyName FacilityName ProcessUnitID

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1

Formosa Plastics Corporation USA Formosa Plastics Corporation Baton Rouge P-1

Baton Rouge Sum

OxyVinyls, LP OxyVinyls Pasadena P-3

OxyVinyls, LP OxyVinyls Pasadena P-4

OxyVinyls, LP OxyVinyls Pasadena P-5

OxyVinyls, LP OxyVinyls Pasadena P-6

OxyVinyls, LP OxyVinyls Pasadena P-7

OxyVinyls, LP OxyVinyls Pasadena P-8

OxyVinyls, LP OxyVinyls Pasadena P-9

Pasadena Sum

OxyVinyls, LP OxyVinyls Pedricktown P-1

OxyVinyls, LP OxyVinyls Pedricktown P-2

OxyVinyls, LP OxyVinyls Pedricktown P-2

Pedricktown Sum

PolyOne Corporation PolyOne Henry P-2

PolyOne Corporation PolyOne Henry P-3

PolyOne Corporation PolyOne Henry P-4

PolyOne Corporation PolyOne Henry P-4

PolyOne Corporation PolyOne Henry P-5

Henry Sum

Westlake Chemical Corporation Westlake Geismar P-1

Geismar Sum
EmissionPointID Control Equip Desc Process Equip Desc MinOfMinOfFlowRateMin_Dscfm MaxOfMaxOfFlowRateMax_Dscfm

EP-10 Scrubber Resin Dryer 0 28310

EP-11 Scrubber Resin Dryer 0 55500

EP-13 Scrubber Resin Dryer 48350 48350

EP-6 Scrubber Resin Dryer 0 45909

EP-7 Scrubber Resin Dryer 0 45909

EP-8 Scrubber Resin Dryer 0 45909

EP-9 Scrubber Resin Dryer 0 53609

48350 323496

EP-319 Fabric Filter Resin Dryer

EP-419 Fabric Filter Resin Dryer

EP-519 Fabric Filter Resin Dryer

EP-619 Fabric Filter Resin Dryer

EP-719 Fabric Filter Resin Dryer

EP-819 Fabric Filter Resin Dryer

EP-919 Fabric Filter Resin Dryer

0 0

EP-102 Scrubber Resin Dryer 0 33455

EP-201 Scrubber Resin Dryer 0 25800

EP-202 Scrubber Resin Dryer 0 21800

0 81055

EP-2 Fabric Filter Resin Dryer 4500 102900

EP-2 Fabric Filter Resin Dryer 6786

EP-2 Fabric Filter Resin Dryer 7800

EP-3 Fabric Filter Resin Dryer 8500

EP-2 Fabric Filter Resin Dryer 28840

4500 154826

EP-4 Resin Dryer 33000 76000

33000 76000
AvgOfAvgOfFlowRateAvg_Dscfm

24715

48720

48350

36721

33672

28174

19874

240226

43278

43278

43278

43278

43278

43278

65800

325468

2200

2200

44650

6786

7800

8500

28840

96576

44250

44250
2008 Production From Survey

CompanyName

CertainTeed Corporation

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

OxyVinyls, LP

OxyVinyls, LP

OxyVinyls, LP

PolyOne Corporation

PolyOne Corporation

The Dow Chemical Company

Union Carbide Corporation

Westlake Chemical Corporation

Westlake Chemical Corporation

2006 Capacity Information 

CompanyName

CertainTeed Corporation

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Formosa Plastics Corporation USA

Georgia Gulf Corporation

Georgia Gulf Corporation

OxyVinyls, LP

OxyVinyls, LP

OxyVinyls, LP

PolyOne Corporation

PolyOne Corporation

Shintech, Inc. Corporate Office

Shintech, Inc. Corporate Office

Shintech, Inc. Corporate Office

The Dow Chemical Company

Union Carbide Corporation

Westlake Chemical Corporation

Westlake Chemical Corporation
FacilityName

Lake Charles Polymer Plant

Formosa Plastics Corporation Baton Rouge

Formosa Plastics Corporation Deleware City

Formosa Plastics Corporation Point Comfort - PVC Unit

Formosa Plastics Corporation, Point Comfort - Specialty Polyvinyl Chloride (SPVC) Unit

OxyVinyls Deer Park

OxyVinyls Pasadena

OxyVinyls Pedricktown

PolyOne Henry

PolyOne Pedricktown

Dow Midland - SARAN Resins

Union Carbide Texas City

Westlake Calvert City

Westlake Geismar 

FacilityName

Lake Charles

Formosa Baton Rouge

Formosa Deleware City

Formosa Point Comfort

 Formosa (SPVC) Unit

Georgia Gulf Aberdeen

Georgia Gulf Plaquemine

OxyVinyls Deer Park

OxyVinyls Pasadena

OxyVinyls Pedricktown

PolyOne Henry

PolyOne Pedricktown

Shintech Addis

Shintech Freeport

Shintech Plaquemine

Dow Midland

Union Carbide Texas City

Westlake Calvert City

Westlake Geismar
SumOfProduction_LbsOfResin

447348640

76007291.85

39809584

21600000

41990283

1100000000

476390000

US Tons (x1000) Lbs

240.30358 480,607,160

458.56096 917,121,920

71.65015 143,300,300

782.6401 1,565,280,200

500.44874 1,000,897,480

599.65664 1,199,313,280

275.5775 551,155,000

1050.50143 2,101,002,860

175.26729 350,534,580

62.83167 125,663,340

65.03629 130,072,580

311.95373 623,907,460

1598.3495 3,196,699,000

650.3629 1,300,725,800

70.54784 141,095,680

400.13853 800,277,060

286.6006 573,201,200
1999 2008 2010

CE Index 392.1 619.3 539.1

Equipment 436.8 761 641.1

Heat exchangers and tanks 371.5 784.2 587.3

Process machinery 437.5 680.7 610.3

pipe, valves & fittings 540.9 881.5 796.1

Process instruments 364.3 457.8 420.5

pumps and compressors 657.8 872.9 903.4

electrical equipment 336.1 468.1 468.4

structural supports & misc. 415.6 843.9 660

Construction Labor 295 325.3 330.2

Buildings 382.9 529.8 500.5

Engineering and Supervision 339.5 352.3 342.4

Aug. 99' FinalAug . 08 FinalFeb. '10 Final

CE Index
Company Facility Emission Point Compound Run1 (ppbv) Run 2 (ppbv)

OxyVinyls PedricktownDR-1H Rotary Dryer 2-Propanone 849 1820

OxyVinyls PedricktownDR-1H Rotary Dryer Vinyl Chloride 126 137

OxyVinyls PedricktownDR-1H Rotary Dryer Toluene 207 264

OxyVinyls PedricktownDR-1H Rotary Dryer 2-propanol 161 254

OxyVinyls PedricktownDR-1H Rotary Dryer Ethanol 106 140

OxyVinyls PedricktownDR-1H Rotary Dryer Carbon Disulfide 108 173

OxyVinyls PedricktownDR-1H Rotary Dryer Methylene Chlordie(Dichloromethane) 54 79

OxyVinyls PedricktownDR-1V Second Stage Venturi Vinyl Chloride 449 456

OxyVinyls PedricktownDR-1V Second Stage Venturi 2-Propanone 27 28

OxyVinyls PedricktownDR-1V Second Stage Venturi Chloroethane 12.5 12.2

OxyVinyls PedricktownDR-2v First Stage Venturi Vinyl Chloride 3

OxyVinyls PedricktownDR-2v First Stage Venturi Ethanol

OxyVinyls PedricktownDR-2v First Stage Venturi chloroethane

OxyVinyls PedricktownDR-2v First Stage Venturi 2-propanone 4.4

OxyVinyls PedricktownDR-2v First Stage Venturi Toluene

Data

Company Facility Compound Min of Avg of RunsMax of Avg of Runs Average of Avg of Runs

OxyVinyls Pedricktown2-propanol 170 170 170

2-Propanone 8.2 890.3333333 308.0666667

Carbon Disulfide 95.66666667 95.66666667 95.66666667

Chloroethane 12.53333333 13.2 12.86666667

Ethanol 28 98 63

Methylene Chlordie(Dichloromethane) 46 46 46

Toluene 3.5 235.5 119.5

Vinyl Chloride 48.4 439 265.9111111

Compound HC (Kj/mol) Btu/SCF* LFL (%)

2-propanol 1834 2014.887623 2.2

2-Propanone 1659 1822.627353 2.6

Carbon Disulfide 1076.9 1183.114766 1.3

Chloroethane 1284.9 1411.629829 3.8

Ethanol 1235 1356.808186 3.3

Methylene Chlordie(Dichloromethane) 513.88 564.5640411 14

Toluene 3734 4102.284832 1.2

Vinyl Chloride 1178 1294.18627 3.6

* SCF = 1 atm 25C Perry's Perry's
Run 3 (ppbv) Avg of Runs Percent Percent Add Use Data?

2 890.3 45.9% 45.9% x

668 310.3 16.0% 61.9% x

235.5 12.1% 74.0% x

95 170.0 8.8% 82.8% x

48 98.0 5.1% 87.8% x

6 95.7 4.9% 92.8% x

5 46.0 2.4% 95.1% x

412 439.0 87.0% 87.0% x

22 25.7 5.1% 92.1% x

12.9 12.5 2.5% 94.6% x

93.8 48.4 44.2% 44.2% x

28 28.0 25.6% 69.8% x

13.2 13.2 12.1% 81.9% x

12 8.2 7.5% 89.4% x

3.5 3.5 3.2% 92.6% x

Min of Flow (DSCFM)Max of Flow (DSCFM)Avg of Flow (DSCFM) Avg Temp 

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

18,022 48,251 37,033 130.6

Auto Ignition Temps (Cel) Auto Ignition (Far)

399 750.2

465 869

90 194

518.85 965.93

356 672.8

615 1139

535.85 996.53

471.85 881.33

Perry's
Run 1 Date Run 2 Date Run 3 Date Run 1 Flow (DSCFM) Run 2 Flow (DSCFM) Run 3 Flow (DSCFM) Avg Flow (DSCFM) Run 1 Temp (F)Run 2 Temp (F)

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/9/2007 8/9/2007 8/9/2007 36,637 37,174 37,692 37,168 141 140

8/8/2007 8/8/2007 8/8/2007 18,122 18,021 17,922 18,022 117 116

8/8/2007 8/8/2007 8/8/2007 18,122 18,021 17,922 18,022 117 116

8/8/2007 8/8/2007 8/8/2007 18,122 18,021 17,922 18,022 117 116

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

8/7/2007 8/7/2007 8/7/2007 48,418 48,782 47,553 48,251 121 131

Average Moisture

8.902222 %

Average Temperature

130.6
Run 3 Temp (F) Avg Temp Run 1 Moisture (%) Run 2 Moisture (%) Run 3 Moisture (%) Run 1 CO2 % Run 2 CO2 % Run 3 CO2 % Run 1 O2 %

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

137 139.3333 11.5 12.4 11 0.6 0.61 0.47 20

114 115.6667 5.4 5.1 5.1 0.4 0.54 0.6 20.3

114 115.6667 5.4 5.1 5.1 0.4 0.54 0.6 20.3

114 115.6667 5.4 5.1 5.1 0.4 0.54 0.6 20.3

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4

130 127.3333 6.2 6.4 9.3 0.28 0.37 0.37 20.4
Run 2 O2% Run 3 O2% Run 1 PM (gr/dscf) Run 2 PM (gr/dscf) Run 3 PM (gr/dscf)

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20 20.2 0.0025 0.0022 0.0018

20.3 20.2 0.0034 0.0036 0.0039

20.3 20.2 0.0034 0.0036 0.0039

20.3 20.2 0.0034 0.0036 0.0039

20.1 20.2 0.0028 0.003 0.0015

20.1 20.2 0.0028 0.003 0.0015

20.1 20.2 0.0028 0.003 0.0015

20.1 20.2 0.0028 0.003 0.0015

20.1 20.2 0.0028 0.003 0.0015