Capacitors 17 x21

0 105.8 40 13 V Batt-Pack Service DoorHin 8 6

Stamping Press 60-200 Ton 1 0 Space for Printing CDI 51 1

Space for Printing

Deburing Equipment 1 0 Turn OD 1-30m 3 x3 1

Part Size stamped (L= 265mm, W= 85mm, Cut to Length 3 2 8.8 188 103

V PCB - Batt Fa 23 

# M 6

Spot WeldFixtur 9 3 Mat'l Blank Weight= .04 7 Lbs., Mat'l Cost=$.021
V Bracket - Weld Stud 2 

# M 0 Space for Printing Bake and Cure Insulator / label 15 360

Depending on your Part Size Pick One
Rollers 5 1 Spot WeldFixtur 1 3 Batch First Fixture 1 0

v Weld Nut - Projection 4 x12 

# M 2 Press Together 5 3

material cost Done Per KEN - Into Library Auto Tool Change 9 5 V Bat PCB BOTTOM SIDE - 4 0 V Battery Auto Disconn SWAss 18 

# M 11

V Post Plate - Terminal LugSq 2 

# M 3 53.7 22 1 0.7 2 1 105.9 47 5

V Battery Cell Case Floor 2 

# M 0 Power Screw 21 x3

4

Stamping Press 200-400 Ton 1 0

Spot WeldFixtur 12 3 Deburing Equipment 1 0

Unclamp Part 14 x2

1 Space for Printing

1.7 2 1 Unload Part 5 2

Load Part 3 3 Knurl Surface 7 2 Prog Die Time = 1.7 Sec., Press Ton = 200 t Remove Part 5 2

V Spring - Fan Motor Shaft 12 

# M 7 78.8 34 13 32 15 1

Load Part 3 3 Space for Printing Flip Asm 18 3 Power Tool 58 4

Mat'l Blank Weight= .04 7 Lbs., Mat'l Cost=$.021 V Bracket #6 Batt-TrayStampi 2 

# M 2

material cost Done Per KEN - Into Library Load Part 3 3

Spot Welder 1 3 14.7 321 173

Oven 9 0 Space for Printing Space for Printing

Unclamp Part 6 x3 1 Milled faces Top 12 1 IC - Surface Mount 15 x2

0 4 Cav.. Press = 508 Ton.., CT= 5.319 Sec., Power Tool 68 4
0.6 2 1

12.6 7 1 "Injection Molding,SmallMediumSiz

V-Fan-Blade Batt Fan Motor 2 

# M 0 Space for Printing

Space for Printing
V Bracket #1 Batt-TrayDeburr 3 

# M 6 Snap Harn Rosebuds 16 x3 

# M 1

Drill Hole center hole 4 1 Space for Printing

Wash Basket size 15.75x18.5 0x25.50inc Space for Printing

Cutting To Size 15 1 CNC Turning 4 Axis SL-10, 1.75 1 

# M 0 V Bracket #5 Batt-TrayDeburr 2 

# M 0 V Tray Battery Painted -Finalas 2 

# M 8

V Shaft Fan Motor BatteryM 2 

# M 0 Space for Printing V Battery Subsystem 2 

# M 37 V Fuse - BAttery Disconnect Box 15 

# M 5

V Cap Battery Vent Molded 15 

# M 5 "Injection Molding, Medium 3 

# M 5 V Clip - Rosebud WH 3 

# M 2

material cost Done Per KEN - Into Library IC - Surface Mount 5 0 First Fixture 1 0

Unload Part 10 2 Auto SW Fixture V Separator - Battery Chassis 4 x2 

# M 6

Clamp Part 3 3 Oven 14 0

Stamping Press 0-60 Ton 1 0 Space for Printing Press Together 22 3 V Pos-Terminal Post BracketSta 2 5

"Injection Molding, Medium Size and/or 108.3 342 176

Weld stud 11 3 Used Commodity Pricing for Spring =$0. Apply Label 9 3 Spot Weld 5 x24 3 Space for Printing Space for Printing

material cost Done Per KEN - Into Library CDI 7 1 Space for Printing

v Weld Nut - Projection 4 x12 

# M 2 Space for Printing
Basket Size 15.75x18.5 0x25.50 inches x 2

Clamp Part 8 3 Auto Tool Change 14 5V-Housing BattFan SpotWeldin 2 

# M 3 Add Part & Delete note, Pick Cost Cnt thatapp Press Together 19 3

Drill & Chamfer Hole 1-30mm 6 1 V-Bus Bar Auto Discharge Stam 2 

# M 3 Space for Printing

Prog Die Time=.6., Press tonage=5to 593.3 45 6 Space for Printing

Spot Weld 17 x6

3 Unload Part 7 2

Repos Spot Weld Gun 14 2 Space for Printing

756.4 305 44 

# M Includes Bar Feeder Auto Tool Change 8 5 Prog Die time = .7 sec., Press Tonnage=6

Space for Printing Mat. req'd=.111 lbs., Mat Cost=$.172 36 16 1 Space for Printing

Stamping Press 2k-3k Ton 1 0 5-10 min cycle time ApplyInsulator strip 9 3

Clamp Part 6 x2 3 Power Connector - Thru 2 0 4 Cav. , Press Ton=327, CT= 12.59 Mat'l Req'd =.002lbs, Part cost= $.011 V Sensor - Battery Temp 8 

# M 7 Power Tool 5 4

Part Size stamped (L= 26mm, W= 26mm, Snap Together 4 1

Seam Welder 9 0 Spot Weld 21 x6

3 CNC TL-15 4 Axis TwinSpindl 1 

# M 0 Clean Room 11 1 1.7 2 1 Load Part 3 3 Batch
Space for Printing

Mat'l Blank Weight= .99 4 lbs., Mat'l Cost=$.447 Space for Printing

Unclamp Part 18 x2

1 Space for Printing 45,103.5 1126 1,223

Mat'l Blank Weight=.34 4 lbs., Mat'l Cost= $.563 BatchV ChassisBatteryDisconne 2 

# M 5

V Fan Assy - Batt. Cooling 3 

# M 6 V Battery Cell Case 2 0

V Spring - Battery Vent 13 

# M 7

Part Size stamped (L= 62mm, W= 20mm, Battery Acceptance Test 31 30 Space for Printing

V Lug Post - Terminal 9 x2 5 V-Battery Pack Lid Painted asm 2 

# M 8

In-Line Washer V Bat PCB Testing 2 0 Blank Mat'l wt= 0.12 lbs, Mat'l Cost=$0.32

25.8 7 1 Space for Printing

DC DC Converter - Thru 2 0 Paint Oven Cure 6 60

Clamp Part 16 x2

3 Battery Formation Equip 27 10

V Weld Stud 10 

# M 2 Debur/Tumble 4 3 V Bracket #6 Batt-TrayWeldin 23 

# M 5 Power Tool 49 4

Part Size Stamp (L= 307mm, W= 85mm, H= Push In Place 6 x2 2

V Shaft - Motor Stator Batt-Fan 2 

# M 0 Auto Tool Change 4 5 CDI 4 x2 1
0.106 sec per chip V Shaft Batt-Fan Motor Machined 21 

# M 7

Space for Printing Space for Printing

material cost Done Per KEN - Into Library PUSH ON 16 1

Paint Line 1 0

1.7 2 1 Unclamp Part 9 1 Unclamp Part 16 1 V Bat PCB W/ConformalCo 2 0

Batch Type Washer V Batt-Pack Service DoorWa 2 3

Raw Mat'l Req 0.133 lbs.. Mat'l Cost =$0.1 V Battery Pack Service DoorSta 2 

# M 0

Space for Printing Space for Printing

Deburing Equipment 1 0 IC - Surface Mount 3 x4 0 Space for Printing
In-Line Washer Washer Duo 400 Wash Rinse &D 1 0

Unload Part 5 2 61.7 25 1

Space for Printing 182.2 71 8 Space for Printing Paint Part Small 4 3

Space for Printing Space for Printing

Space for Printing Prog Die Time= 1.7 sec., Press Ton = 200t Press 18 0 Part Size Stamped (L= 990mm, W= 140mm, V Screw - Battery Pack Lid 55 x12 

# M 5 Space for Printing

Mat'l Blank Wgt =.076 lbs., Mat'l Cost= $.034 Inj Mold Machine 400-800 Ton 1 0 Space for PrintingV-Label DateRev (small) 8 

# M 5

10 cavities, 5 ton press, CT =.74 sec Mat. Blank Weight= .04 7 Lbs, Mat Cost=$.023 Space for Printing Space for Printing Space for Printing

Weld stud 8 3 Space for Printing

Load Part 3 3
V-Batt, Pos. terminal (L= 68.0mm, Dia =14.5m 5.3 2 1 V Piston Vent Seal Molded 2 2

Space for Printing Deburing Equipment 1 0 First Fixture 1 0

Snap Together 26 1

Prog Die Time=.6., Press tonage=5to Debur/Tumble 4 3

MOSFET - Surface Mount 8 0

V-Housing BattFan Stamping 2 

# M 3 Mat'l Blank Weight=.34 4 lbs., Mat'l Cost= $.56

material cost Done Per KEN - Into Library Pallet Size 300 mm square, 550 lb Capacity Press 3 0

Vaccum Fill Electrolyte 4 10 Space for Printing IC - Surface Mount 6 0

V Post-Cell Terminal Contact 3 x11 

# M 3 V Weld Stud 7 

# M 2 Snap Together 15 1

Space for Printing Power Screw 69 4
Washer Turbo Tunnel 1 0 v Weld Nut - Projection 4 x4 

# M 0 63.3 27 6 Space for Printing

IC - Surface Mount 3 0 Space for Printing

Mat'l Blank Wt.= 1.212 lbs..Mat'l Cost=$0.54 V Screw - Batt. Current Sensor 20 x2 

# M 5

Elec Med Speed Chip Shooter 10 x83 0.1 Elec Depanel Router 3 4.7

Repos Spot Weld Gun 11 2 Spot WeldFixtur 1 3 Raw Material SS 304 WT = 0.20 LBS,C Inj Mold Machine 55-150 ton 1 0 Peel Off AdhesiveBackin 9 4 V Harness - Eyelet - Fusable 27 

# M 5
Deburing Equipment 1 0
32 15 1 39 16 1 V Seal - BAtt. Fan - Case 13 x2 

# M 6 V Carbon Slurry - Anode Electro 2 

# M 6

Mat'l Blank Weight=.72 1 lbs., Mat'l Cost= $.324 Auto Tool Change 6 5 Power Tool 5 4

V Bracket #6 - Battery TraySta 2 

# M 0 Projection Welder 1 3 Clamp Part 4 x2 3

Turn Rear face 1 -30mm 10 2 Inj Mold Machine 55-150 ton 1 0 V Stud - Postive TerminalMateria 2 

# M 3 Clamp 7 2 Space for Printing This is a two piece type label frt & back

Stamping Press 0-60 Ton 1 0 8 circuits @ $0.40 per circuit = $3.20 Debur/Tumble 4 3

ProjectionWelde 1 3 0.6 2 1 Stamping Press 60-200 Ton 1 0

12.7 7 1 233.6 76 13 Space for Printing V Fan - Battery Pack Cooling 60 

# M 9

Oven Paint 8 0

Mat'l Req=.34lbs. , Mat Cost=$.53 Unclamp Part 7 x3 1 Space for Printing Debur/Tumble 4 3 Push In Place 53 x4

2

Space for Printing

Space for Printing 0.6 2 1 First Fixture 1 0

Space for Printing V Stud - NegativeTermin 5 

# M 3

V Bracket - Weld Stud 2 

# M 0 V Insulator strip - Batt. Terminal 7 

# M 6 Load Part 3 3

Prog Die Time = .6 sec., Press Ton = 25to Snap PCB leads to PCB 5 x2 1 v Label - Part No. Manuf. 10 x2 

# M 7 Load Part 3 3

Inj Mold Machine 200-400 Ton 1 0 Press Tonnage = 25 tons.. CT = 0.6 sec.

Spot Weld 5 x6 3 Remove Part 5 2

Clamp Part 4 x6 3

Load Part 3 3 Compress Foil 8 1

Part Size stamped (L= 315mm, W= 111mm, Space for Printing V Screw-Batt. Disconn SWAss 19 x3 

# M 6
15.4 325 174

Roller 23 1 Inj Mold Machine 400-800 Ton 1 0 V Bus Bar - Auto Discharge Painte 7 

# M 5

PartManipulatio 6 3 Space for Printing V Label - Batt. Fan Warning 10 

# M 6

Load Part 3 3 24 15 2 Battery FunctionalChec 30 5 Elec Med Speed Chip Shooter 19 x54 0.1 V Danger Label - Battery Module 9 

# M 6

13.8 2 1 Unclamp Part 12 1 Washer Turbo Tunnel 1 0

Drill Hole side notches 6 x2 1 Wash Part Medium 3 5 51.9 26 4 Prog Die Time=1.8 sec., Press tonage=30 13.6 7 1

V Electrode Plate Negativea 3 x14 

# M 4 Press Together 6 x2 3
V Battery Pack Lid Material 2 

# M 0 Cut to Length 11 2

Space for Printing V Label - Battery Cell Bar Code 25 

# M 5 Power Screw 63 x4

4

PhotoMOS - Surface Mount 5 x3 0 Space for Printing TURN OVER 12 3

12.7 7 1 V-Housing BattFan Painted-As 2 

# M 4 Power Tool 20 4 V Nut Cable to BatteryTerrmina 48 x7 

# M 2

Remove Part 5 2

Cut to Length 8 1 Spot Weld 4 x4 3 First Fixture 1 0 TURN OVER 22 x2

3

Space for Printing 872.4 320 44

771.4 310 44 IC - Hex Inverting Trigger 16 x2

0 Apply Label 12 3 Remove Part 5 2 1.7 2 1 PartManipulatio 56 3 Space for Printing

Need Mat'l cost = $0.0457 Space for Printing V Screw - Batt. Discharge Mod. 4 x2 

# M 4

Unclamp Part 6 x6 1 V Battery Disconnect Unit 5 

# M 6

First Fixture 1 0
Deburing Equipment 12 0 682.3 67 13 Space for Printing 178.9 54 5

0 2 1

Wash Part 4 5 V Screw- Batt. Disconn.Unit to 9 

# M 4 Space for Printing

Coating Appilcation 6 1 Prog Die CT= 1.7 sec., Press ton = 200 Press 10 0 21.6 10 2 Stamping Press 0-60 Ton 1 0 Deburing Equipment 1 0 Snap Together 33 1

ProjectionWelde 8 3 Load Part 3 3 Projection Weld Electrodes toTer 9 x20 

# M 3
Space for Printing Remove Part 5 2 V Screw- Battery Pack CoolingFa 61 x4 

# M 3

IC - Surface Mount 7 0 Paint Oven Cure 6 x8 60 Oven Paint 5 0 V Battery Pack Lid 54 

# M 9 Space for Printing

V Electrode and Separator Assy 6 x10 7 Battery DryRoo 1 60 Knurl Surface 9 2 VTerminal Post Bracket - Battery 13 

# M 8



# M Includes Bar Feeder Paint Part Small 4 3 V Nut - Auto Discharge Unitp 29 x2 

# M 3 Space for Printing

Special MAGNET Tool 3 6
V Battery Cell Terminal Carrier 2 

# M 0
Stamping Press 60-200 Ton 1 0 Press Together 14 3

V Bat PCB TOP SIDE -SURFAC 5 0

V Chassis Side Panel Batt-Modu 2 3

5-10 min cycle time Debur/Tumble 4 3 Turn OD 1-30m 3 1

Stud WeldFixtur 9 3 Space for Printing Deburing Equipment 1 0V-Neg. BattTerminal PostBr 3 5

This Oven time is for a small Batch part V Batt-Pack Service DoorHin 2 

# M 3

"Injection Molding, Small Size and/or Low Space for Printing

v Weld Nut - Projection 3 x3 

# M 0 Unload Part 7 2 Knurl Surface 9 2 V Clip Spring - Fan Motor Shaft 14 

# M 5

V Bracket #4- Battery Tray 2 

# M 0 Space for Printing First Fixture 1 0

53.6 22 6 V Bracket #2 - Battery TrayWel 7 

# M 3 Stamping Press 0-60 Ton 1 0 Power Tool 10 4

V Bracket - Stand Off 2 

# M 0 Mat Req'd=.171 lbs., Mat Cost=$.265
PartManipulatio 29 3 Box Size L= 79.95mm, W= 79.85mm,H Space for Printing V Clip - Rosebud WH 11 

# M 2

Batch Auto Tool Change 5 5 Vaccum Fill Equipment 3 5 Stamping Press 0-60 Ton 1 0 Projection Weld 6 x5 3

Cutting Tool 14 1
Prog Die Time = .6 sec., Press Ton = 25to 44 20 1

V Bracket - Weld Stud 2 

# M 0 V Batt-Pack Service DoorDe 2 3

V-Tray-BatteryStamping 2 

# M 4 Load Part 3 3 4 Cav.. Press Ton=364, CT=5.44se V Battery Pack Lid Deburring 2 

# M 4

51.9 26 4

material cost Done Per KEN - Into Library Washer Duo 400 Wash Rinse &D 1 0 Unclamp Part 14 1 Spot Weld 27 x12

3 Paint Line 1 0

Deburing Equipment 1 0 V Tray Battery - Welded Part 2 

# M 5 Space for Printing Power Screw 6 x2 4 451.4 34 7

Clamp Part 11 3 Part Size Stamped (L= 90mm, W= 60mm, Space for Printing Space for Printing

V Straps Batterty Module Chassis 2 x6 7 Clean Room 11 1 8.4 8 2

Box Size ( Dia.=3.0 mm, L = 31.3mm) "Injection Molding,SmallMediumSizElec K&S DePaneler Router 1 0 V Battery - NiMH 3 x2 

# M 13

Peel Off AdhesiveBackin 11 4 24"-4awg cable @$0.35/foot + terminals

V-Housing BattFan Deburring 2 

# M 3 22,180.9 5569 600 Space for Printing

V Battery Cell Case LidMateria 2 

# M 0 Debur/Tumble 4 3

Stamping Press 1k-1.5k Ton 1 0 Mat'l Blank Weight= 7.864 Lbs., Mat'l Cost = Wash Part Medium 3 5

Raw Material SS 304 WT = 0.17 LBS,C

Need Bar Stock weight = 0.0104 LBS Sonic Welder 1 3

PhotoMOS - Surface Mount 4 x3 0 Part is now in 2nd machining spindle Stake in Place 4 x28 3 V Screw- Batt. Disconn.Unit to 6 x3 

# M 2
22.6 11 2 V-Batt-Pack Service Dooras 64 

# M 7

23 11 1 V Shaft Fan Motor BatteryM 2 

# M 3

Part Size stamped (L= 62mm, W= 20mm, Press Together 14 3 Mat'l Req'd =.0011 lbs., Part Cost= $.009 Box Size - L= 13.00mm, D=16.28m Snap Together 16 1 Mat'l Req'd=.161 lbs, Mat'l Cost=$.25, Inj Mold Machine 55-150 ton 1 0 Deburing Equipment 1 0

Unclamp Part 18 1 material cost Done Per KEN - Into Library TURN OVER 7 3 Stamping Press 0-60 Ton 1 0

0.6 2 1 Power Tool 21 4

Snap Together 4 1 V-Chassis (hsg) Batt-Fan Motor 20 

# M 4 Heat Weld Battery CaseSe 11 20 Auto Tool Change 10 5 V-Neg. Terminal Post BracketBat 2 

# M 0 Space for Printing

V Foil Applique - BAttery Sides 19 x2 

# M 7

V Bracket - Weld Stud stamping 4 2 Space for Printing

Raw Mat'l Req 0.043 lbs.. Mat'l Cost=$0.06 Press 7 0

Debur/Tumble 4 3 Repos Spot Weld Gun 11 2 V Chassis Side Panel- BatteryM 2 

# M 0 Batch Type Washer Debur/Tumble 4 3 V Harness - Battery TempSe 46 x3 

# M 5

0.6 2 1V HarnessBattery PackAss 15 x3

7

Deburing Equipment 1 0 CDI 7 1 Commodity Pricing for Spring Clip = $0.01 Paint Oven Cure 6 60 Press 13 0 Push In Place 66 2

V Bushing Brass Fan MotorMachi 2 

# M 3 Power Tool 7 4

IC - Surface Mount 13 0
Load Part 3 3 V Bracket Standoff Batt-Tra 3 4 Power Tool 25 4 Spray ordipped (ecoat) Keep this NOTE Elec Apply ConformalCoati 4 0.6 Space for Printing Power Screw 11 4 Space for Printing

PUSH ON 24 x8

2 Space for Printing
Clamp Part 3 x2 3

Mat'l Blank Weight=.23 8 lbs., Mat'l Cost=$.11 4 Cavity Mold.. 127 Ton., CT= 12.4 sec 10 circuits @ $0.40 per circuit = $4.00

V Bracket #2 Batt-TrayDeburr 2 

# M 5 Deburr Foil 13 1 Unclamp Part 22 x2

1 Drill CB & Chamfer Hole 1- 11 1 Dry 10 3 Deburing Equipment 1 0 9"-4awg cable @$0.35/foot + terminals

V-Batt, Neg terminal (L= 57.10mm, Dia =14.5m

Space for Printing Clamp Part 3 x3 3 In-Line Washer

Deburr Foil 13 1
Milled Edges & End 13 x3

1 v Bracket # 1 - Batt. Tray 2 

# M 0 Clamp Part 5 3 v Foil Applique - Battery Bottom 20 

# M 7 73.3 30 6 Apply Label 10 x3

3

Clamp Part 4 x2 3 Flip Asm 12 3 Space for Printing

Need Bar Stock weight = 0.007 LBS Press Together 11 3 Space for Printing
Prog Press Size 25 Ton, CT= 0.6 sec

Space for Printing

PartManipulatio 10 3 Part Size stamped (L= 26mm, W= 26mm, Elec SMD Universal GC-60 1 0 V-Bus Bar Auto Discharge Stam 2 

# M 0

12.7 7 1 Test - BAttery Harness Functio 6 30

Projection Weld 5 x12 3 Peel Off AdhesiveBackin 8 4

Clamp Part 7 3 Mat'l Blank Wgt = .066, Mat'l Cost = $.03 Space for Printing Flip Asm 16 3

EC-300-ML Horizontal CNC 1 

# M 0 Do we capture all 4 sides?
Space for Printing
Space for Printing

Remove Part 5 2 Auto Tool Change 10 5 Space for Printing

2 Cavity Mold.. 74 Ton, CT= 17.5 sec Space for Printing

Remove Part 5 2 Turn OD 1-30m 3 x3 1 V Chassis - Battery Disconn 2 

# M 0

V Bracket #2 Batt-TrayMateri 2 

# M 0 CDI 4 x2 1

V Chassis Side Panel Batt-Mod 2 x2 5 Space for Printing Turn groove 5 1 Box Size Dia= 75.90mm, H=18.70m Auto Tool Change 5 5 Injection Molding Machine 1 0 Space for Printing

Stamping Press 60-200 Ton 1 0 V Harness Power Conn 32 

# M 5

Stamping Press 1k-1.5k Ton 1 0
Cut to Length 13 1

Box Size ( Dia.= 11.15mm, L= 3.92mm) Space for Printing

Spot WeldFixtur 1 3 First Fixture 1 0 

# M Includes Bar Feeder 0 2 1 Space for Printing

Space for Printing V Bracket #1 Batt-TrayStampi 2 

# M 4 V-Battery Pack Lid Welding 2 

# M 5 Snap Together 12 1

Power Screw 6 x4 4 Batch

Load Part 3 3 Space for Printing

Stud WeldFixtur 6 3 Debur/Tumble 4 3 Optoisolator - Surface Mount 4 x4 0

Stamping Press 0-60 Ton 1 0 Stamping Press 60-200 Ton 1 0 Manual Screw 37 x12

7 V Relay - EB High Cap. Cutoff 3 

# M 8

Remove Part 5 2 Mat'l Req'd=.003 lbs, Part Cost=$.012 Spray ordipped (ecoat)

Unclamp Part 6 1 44 20 1 Power Screw 26 x5

4 Power Screw 59 x12

4

Commodity Pricing for Sealed Bearing =$V Straps BattModule Chassis 3 5 V Battery Control PCB Assembly 3 

# M 4 V Harness - Eyelet - AutoBat 28 x2 

# M 5 Space for Printing Flip Asm 12 3 V Carrier - Battery Modulea 2 

# M 7

Spot WeldFixtur 9 3
Stamping Press 0-60 Ton 1 0 0 1 0 Box Size - L= 305mm, W= 35mm, H= 25mm
Prog Die CT= 1.7 sec., Press ton = 200 V Bracket - Stand Off 2 

# M 0 Align PianoHing 65 3 138,695.2 3498 4,005

Press Pin into Hinge 9 3

Batch Space for Printing V Battery Module - NMH 34 x3 

# M 16

V Hinge Bracket - Access Door 2 

# M 0 V Stud - Fusable Link 12 2

Turn OD 1-30m 3 1 Spot Weld 31 x4

3 Electrode Knife 7 1 Space for Printing

material cost Done Per KEN - Into Library V-Bus Bar Auto DischargeWash 2 

# M 3

Mix Slurrry 3 1 MOSFET - Surface Mount 6 0 Space for Printing Cell Electrode Wrapper 1 0 1,067 537 57 Tighten Harness Nut Grommet 14 

# M 7

Remove Part 5 2V HarnessBattery PackAss 44 x3

7 Power Screw 31 x2

4 v Label - NiMH Recycle 8 

# M 6 Unload Part

7 2 Space for Printing

Elec SMD Universal GC-60 2 0

Batch Press in Place 6 x2 3 Load Part 3 3 Load Part 3 3 Apply Label 22 x8

3 Space for Printing

V Post Plate Terminal LugMa 8 x2 

# M 5 Weld stud 8 3 Debur/Tumble 4 3 Space for Printing Space for Printing Spot Weld 5 x6 3 Elec PVA PVA650SMT 1 0

V Bracket #2 Batt-TrayStampi 2 

# M 3 V Bracket #5 Batt-TrayStampi 2 

# M 0 0.6 2 1 Apply Label 10 3

Space for Printing Part Size stamped (L= 265mm, W= 100mm, Inj Mold Machine 200-400 Ton 1 0 Space for Printing "Injection Molding, Small Size and/or Low Part Size Stamped (L= 45mm, W= 44mm,

Blank Weight = .795 Lbs., mat. Cost = 0.7 2 1

V Bracket #5 Batt-TrayWeldin 19 

# M 5 Resistors 9 x43 0 Apply Lubricant 4 x2 1 4 Cavity Press Tonnage 725 ton. ,C Remove Part 6 2

Cut to Length 5 1 Space for Printing Remove Part 5 2 8mm hole counter bore and chamfered 22,183.9 5571 600

Flip Asm 17 3 Space for Printing

Remove Part 6 2

Mat'l Blank Wgt = 5.145 lbs., Mat'l Cost=$2.31 V Housing Battery FanMot 2 

# M 5

material cost Done Per KEN - Into Library V Screw - Battery module - 35 x12 

# M 5 First Fixture 1 0

Auto Tool Change 8 5 Electrode Knife 7 1 V Tie Wrap 43 x2 

# M 3

CNC TL-15 4 Axis TwinSpindl 1 0 Part Size Stamped (L= 291mm, W= 125mm, Space for Printing

Swage Tool 7 3

V Seals - Seals Terminal Posts 4 x2 

# M 5 Part Size Stamped (L= 116mm, W= 21mm, V Batt-Pack Service DoorHin 2 

# M 0

V Bracket #3 Battery TrayMat 2 

# M 0 Clamp Part 8 x2 3 V Seal Piston - Battery Vent 12 

# M 2 Space for Printing

Store and Age Batteries 29 3,600

Orbital Rivet 11 x2 15 Washer Turbo Tunnel 1 0 Swage Together 8 5 Bottom Side Processing
Paint Part Large 6 8 0.106 sec per chip

size 15.75x18.5 0x25.50 inches x 2 Assuming 2 boards in one pass? Power Tool 62 4 V Neg-Terminal Post BracketSta 2 

# M 5
Space for Printing Space for Printing Coating Appilcation 6 1 Dry 10 3 Part Size Stamped (L= 50.9mm,W Space for Printing
Prog Die time = .7 sec., Press Tonnage=6 3 inches per sec

Mix Slurrry 3 1 1.7 2 1 Time added to next part for alignment & Insert Electrode Stack 7 x10 3 Apply Label 10 3

V Tray - Battery

Material 2 

# M 0 V Bracket #4 Batt-TrayStampi 2 

# M 3 V Bat PCB ConformalCoati 3 0

Paint Oven Cure 9 60

Cut Groove sml 5 x2 2 Spot Weld 13 x6

3 Space for Printing

Load Part 3 3 18" Move 38 2

Space for Printing Space for Printing

94.7 43 8

Prog Die Time= 9.9 sec., Press Ton = 1001 Hand Tool 5 3 Using General Labor for Pin asm 0.036 sec per Square Inch

In-Line Washer Space for Printing

Milled face Bottom 8 1 Optoisolators - Surface Mount 10 0

0.6 2 1 Capacitors 8 x47 0 Part Size Stamped (L= 90mm, W= 60mm,

Tap Hole 7 4 Space for Printing

1.7 2 1 Washer Duo 400 Wash Rinse &D 1 0 V Label - 36V Caution 6 

# M 6

Box Size - L= 10.7mm, D= 9.58mm 12.4 2 1 V Stator Windings - Batt. 25 

# M 6 0.7 2 1

Clamp Part 5 3 Peel Off AdhesiveBackin 4 x3 4 V Screw Battery Pack ServiceDo 67 

# M 5

Clamp Part 3 x3 3 Space for Printing

Mixer 1 0 Space for Printing Paint Part Medium 4 5 Space for Printing

Wash Part 4 5

"Injection Molding, Small Size and/or Low
Auto Tool Change 5 5 Turn Front face 1-30mm 4 2 material cost Done Per KEN - Into Library V Tray Battery Welding 2 

# M 6
5-10 min cycle time material cost Done Per KEN - Into Library Part Size stamped (L= 218mm, W= 57mm, "Injection Molding, Medium Size and/or

V Seal - Battery Vent Material 2 

# M 0 Load Part 3 3 "Injection Molding,SmallMediumSiz Space for Printing V Stud - Batt. Cell Terminal 5 x2 

# M 2

Part Size Stamped (L= 114mm, W= 90mm, 14"-4awg cable @$0.35/foot + terminals Input as all 4 sides

Stamping Press 200-400 Ton 1 0 V HarnessBattery PackSig 45 x4 

# M 5

Oven 9 0V HarnessInterface 3 

# M 0

CRYSTAL - Surface Mount 14 0 21.3 7 1

Milled face 4 x2 1 108.9 47 3

Part Size stamped (L= 115mm, W= 53mm, V Stud - Postive Terminal Wash 2 

# M 2
Space for Printing Paint Part Medium 5 5 V Batt-Pack Service DoorHin 3 x2 3

Clamp Part 16 3 Need Mat'l Cost = $0.0086 Space for Printing

Part Size stamped (L= 51mm, W= 26mm, 0 3 2 Oven Paint 5 0

CNC Machine 1 0 Space for Printing Box Size - L= 292mm, W= 71mm, H= 4.38mmV-Pos. BattTerminal PostBr 2 5

Heat Weld 5 3 Elec SMD Universal GC-60 2 0 V Electrode Copper Foil-Neg 5 

# M 6 Deburing Equipment 1 0

Part Size stamped (L= 26mm, W= 26mm, V Bushing Brass Fan MotorWash 6 

# M 7

Debur/Tumble 4 3 Resistors 18 x26

0 Spray ordipped (ecoat) Keep this NOTE

Spot Weld 10 x4

3 V Screw - Batt. Fan to Housing 4 x4 

# M 3 V Harness Batt. Pack Signal 2 

# M 0

V Bracket #5 Batt-TrayStampi 2 

# M 3 Inj Mold Machine 200-400 Ton 1 0 Box Size - L= 292mm, W= 71mm, H= 22mm Power Screw 22 x2

4

Box Size - L= 310mm, W= 45mm, H= 12mm Oven Paint 5 0

Orbital RIVET TOOL 10 0

Space for Printing Clamp Part 24 x4

3 14"-4awg cable @$0.35/foot + terminals

Oven Paint 5 0 V Bearing - Fan Motor (Sealed) 13 x2 

# M 4
Prog Time=1.8 sec, Press Ton= 300 Space for Printing Auto Tool Change 8 5

Cutting To Size 15 1 Space for Printing Mat'l Req=.586 lbs., Mat Cost=$.637 This Oven time is for a small Batch part

Deburing Equipment 1 0 Unclamp Part 5 1V-Housing BattFan Washing 2 

# M 3 Space for Printing

V Bracket - Weld Stud stamping 7 2 84.6 14 1

Stamping Press 0-60 Ton 1 0 Drill Hole 6 1 Batch

Bar stock wt= 0.0491 lbs. Mat'l Cost =$0.1

Space for Printing 41 21 1 V Bracket - Weld Stud stamping 4 2
Batch Space for Printing

V Housing - Battery FanMat 2 

# M 0 V Bat PCB BOTTOM SIDE - 3 0 Load Part 3 3 V Bat PCB TOP SIDE - THRUH 6 0

0.6 2 1 Space for Printing

V Bracket #3 - Battery Traywel 11 

# M 3 CDI 6 1 V Bushing Brass Fan MotorMateri 2 

# M 0 Batch V Battery Pack Lid Stamped 2 

# M 6 Roll Threads 6 x2 2 ChargeDischarge Batter 28 3,600 Remove Part 5 2 V Label - Bar Code Batt. Fan 7 

# M 4 V Chassis (hsg) Batt-Fan Motor 2 

# M 0 Seam Weld Electrode tabs 10 x28

3 Space for Printing

Prog Die Time= .6 sec., Press Tonage= 25 8mm hole counter bore and chamfered Box Size - T= 1.21mm, D= 8.75mm V Nut Fusable link 17 

# M 2

Heat Dry Battery 2 3,600

V Hinge Bracket Access-DrStam 5 x2 2 134.7 32 1 3,698 6 0 Space for Printing

Space for Printing
Space for Printing

20.9 7 1 Space for Printing 18" Move 57 x4

2

Apply Label 15 x2

3 Prog Time= .6 sec., Press Tons= 25 Wash Part Medium 4 5 Wash Part Medium 3 5

Stud WeldFixtur 6 3 460.3 132 22

Unclamp Part 6 x2 1 Space for Printing 13.7 7 1 V Cable-Positive Battery 2-Servic 41 

# M 5

CNC Turning 2 Axis SL-10,1.75 1 

# M 0 Remove Part 5 2

material cost Done Per KEN - Into Library V Electrode FoilPostive Cathode 4 

# M 8 Projection Weld 5 x12 3 Load Part 3 3 Paint Line 1 0

Space for Printing Compress Foil 8 1 Conn HarnLead 47 x3

1

Mixer 1 0 Unload Part 5 2

Space for Printing Spot Weld 28 x6

3

ProjectionWelde 1 3 CDI 17 1 Space for Printing

V Weld Nut - Projection Large 5 

# M 0

Wash Part 4 5

Turn End face 1- 30mm 9 2 "Injection Molding, SmallS 3 4 0.7 2 1 Space for PrintingV HarnessBattery PackInte 23 

# M 10
Debur/Tumble 4 3 Batch Type Washer

Spot Weld 13 x8

3 V Cable-Positive Battery Short 3-6 39 

# M 4

IC - Hex Inverting Trigger 7 0

Stamping Press 0-60 Ton 1 0 Washer Duo 400 Wash Rinse &D 1 0 V Nut - Bus Bar Auto Discharge 11 

# M 2 Hand Tool 36 3 V Current Sensor - Battery 19 

# M 6

Load Part 3 3

Projection Weld 4 x3 3 Spot Weld 25 x12

3 14.7 8 1

V Cap - Battery Vent 2 

# M 0

Spot Welder 1 3 Space for Printing
Box size of finished part D= 10.10mm,L

Blank Weight = .114 lbs., Mat Cost= . V Tray Battery Deburring 2 4 Remove Part 5 2

Unclamp Part 11 1 V Stud - Postive Terminal 4 

# M 4

V Bracket Standoff Batt-Tra 3 4 V CableNegative Cable 42 

# M 3

Note 26 15 2

Stamping Press 60-200 Ton 1 0 6 x 5 array 30 parts per

Stamping Press 0-60 Ton 1 0 Paint Line 1 0 Paint Oven Cure 6 60

size 15.75x18.5 0x25.50 inches x 2 Insert Electrode stack-Separator 8 1

Turn OD Groove & Nose Taper 4 5 Space for Printing 17.5 2 1 Clamp Part 20 x2

3 Rollers 4 1 Snap Together 24 1 First Fixture 1 0

Remove Part 5 2 Space for Printing

Space for Printing Space for Printing

Space for Printing Spot Welder 1 3

V Housing - Battery FanMot 2 

# M 0 Spot Weld 9 x12 3 Washer Duo 400 Wash Rinse &D 1 0 Unclamp Part 10 x2

1 Space for Printing First Fixture 1 0

V Straps BattModule Chassis 2 

# M 0 Press 1 0 Alum 2024 Mat'l Cost = $2.38 / LB Hand Tool 13 3

Space for Printing V Cable-Positive Battery 1-4 40 

# M 4 Space for Printing

Load Part 3 3 Space for Printing

Alignment & Transfer time in symbol 0.13

Paint Part Medium 4 5 Space for Printing

7.3 2 1 Space for Printing Washer Duo 400 Wash Rinse &D 1 0 V Electrode Separator Paper 6 

# M 0 5.7 123 67 Auto Tool Change 5 5

Mat'l Blank Weight=.72 1 lbs., Mat'l Cost= $.324 PartManipulatio 26 3 Space for Printing

5.4 2 1
Load Part 3 3 V Bracket #4 Batt-TrayDeburr 15 3 Optoisolators - Surface Mount 9 0 Prog Press Tonnage= 200 ton, CT=1.7sec. Time added to next part for alignment &
Washer In Line 1 0 Unclamp Part 6 x2 1 V Screw - Batt. Harn. IntegralP 24 x5 

# M 6

Cycle Time assoc w/SMT parts

Mat Blank Weight = 2.534 Lbs., Mat'l Cost = Mat'l Blank weight=0.07 3lbs.. Mat'l Cost=$0.03 ApplyInsulator Label 13 x2

3

V Foil Applique - Battery Top 21 

# M 7

1.8 2 1 Delete all symbols & notes that Don't apply BatchV HarnessBattery PackAss 2 

# M 20

Prog Die Time= 1.7 sec., Press Ton = 200t Debur/Tumble 4 3 Space for Printing

V Battery Cell Case TerminalC 4 

# M 5

Batch V Shaft Batt-Fan Motor Washed Fi 9 

# M 6 Unclamp Part 32 x4

1 Apply Velcro 5 x3 3

Deburing

Equipment 12 0 Apply Label 26 3 V-Battery Pack Lid Washed 2 5

Mat'l Blank Wgt = .066, Mat'l Cost = $.03 Space for Printing

Clamp Part 3 3 Space for Printing

"CNC Mach, Man Sml Size and/or Low Auto Tool Change 10 5 Space for Printing

"Injection Molding, Small Size and/or Low V Bat PCB Bareboard 2 0

0.6 2 1 Power Screw 8 x3 4 Power Tool 30 4

Box Size - L= 284mm, W= 110mm, H= 73mm

Batch 289.5 87 15 13.7 7 1

Space for Printing

Space for Printing "Injection Molding, Small Size and/or Low Clamp Part 12 x2

3 Space for Printing V Battery Cell Case OuterWall 2 

# M 0 Cut to Length 11 2 231.5 94 18
Space for Printing Space for Printing

0.6 2 1 Space for Printing

V-Pos. Terminal Post Bracket-Bat 2 

# M 0

Space for Printing Prog Die Time=.6., Press tonage=5to Peel Off AdhesiveBackin 8 4

V Magnet- Fan Motor 4 

# M 8

Auto Tool Change 7 5 "InjectionMolding, Small5 

# M 5

Unclamp Part 12 1 Space for Printing

Inj Mold Machine 55-150 ton 1 0 Spot Weld 30 x14

3 Space for Printing Space for Printing
Drill Hole 1- 30mm 6.5mm di 9 1 Power Screw 50 x7

4

Paint Part Extra Large 7 15 There are 4 (T3) Welds are this side Unload Part 5 2
Turn OD 1-30m 3 1 First Fixture 1 0 20.2 328 174

Drill CB & Chamfer Hole 1- 15 1

Mill Pin & Face Edge 17 2 V Bracket #3 Batt-TrayDeburr 2 

# M 0

Remove Part 5 2 Part Size stamped (L= 957mm, W= 126mm, Wash Part 4 5 V Bat PCB with SMTs 2 2 V Cover- Battery TerminalProtecti 52 x4 

# M 2

Connect Electrodes 5 x28 2

Load Part 3 3 1.8 2 1 Part Size Stamped (D= 40mm, H=25mm) 12.6 2 1
Cutting Tool 14 1 Space for Printing Push sensors In Place 11 x2

2

"Washing, Small Size and/or Low 7 2 Batch Stamping Press 0-60 Ton 1 0

Space for Printing 5-10 min cycle time

9.9 2 1 Space for Printing Mat. Blank Weight=.88 9 Lbs., Mat. Cost= $.43 PartManipulatio 15 3 PCB Functional Test 3 30

Peel Off AdhesiveBackin 14 x2

4

V Lug Post - Terminal BarSto 2 

# M 6 Aluminum Capacitor -Surfa 11 x3

0
Remove Part 5 2 V Blade-Fan Batt Fan MotorMolde 17 

# M 5 Paint Line 1 0

Space for Printing ProjectionWelde 1 x5 3 V Stud - NegativeTermin 2 

# M 3
IC - Surface Mount 12 0 First Fixture 1 0

Space for Printing V Stud - NegativeTermin 2 

# M 2 Elec Functional Test Station 1 0 Space for Printing

Batch Type Washer 8 6 1

Unclamp Part 15 x3

1 Prog Die Time=.6 sec., Press Tonnage=2 Push In Place 5 x2 2
Debur/Tumble 4 3 Electrolyte - PotasiumHydrox 18 0 CNC TL-15 4 Axis TwinSpindl 1 0 Heat Weld Tool 10 3 Paint Part Extra Large 4 x2 15

21 11 1 V Label - Bar Code 7 

# M 6

10 Cav., press=7 tons, CT=.685se

V Weld Stud 7 

# M 2 Press 4 0

V Bracket #3 Batt-TrayStampi 2 

# M 3 Mill Small Face 8 x2 5 CDI 6 1

Mat'l Blank Wgt = .066, Mat'l Cost = $.03 Space for Printing

V Piston - Vent Seal 2 

# M 0 V Batt-Pack Service DoorSta 2 3 Unclamp Part 7 x2 1

V Tray Battery Washed Part 2 

# M 5 97.9 44 5

42.7 17 1 31 12 1 Peel Off AdhesiveBackin 9 x3 4

Space for Printing 4 Cav.. Press Ton=336, CT= 4.535 Auto Tool Change 7 5 Space for Printing Peel Off AdhesiveBackin 11 x2

4

Prog Die Time=13.8 Sec., Press Ton = 2002 50.3 331 174 Space for Printing

10 Cav, 4 Ton Press, CT=0.623

Spot Weld 8 x4 3 There are 6 (T3) Welds are this side Deburing Equipment 1 0

Part Size stamped (L= 984m, W= 125mm, Space for Printing V Velcro Patch 3 x3 

# M 6

Space for Printing V Slurry - Binder Cathode Material 2 

# M 6V HarnessBattery PackAss 12 14

Roll Threads 6 x2 2 Space for Printing

Unclamp Part 9 1 V Electrode Plate Postiveas 2 x14 

# M 6 Wash Part 4 5
Spot Weld 10 x4

3 Prog Die Time=7.3 sec., Press Tons= 1001 Space for Printing

Auto Tool Change 12 5
Mat'L Blank Weight = .405, Mat'l Cost = Top Side Processing Load Part 3 3

Inj Mold Machine 55-150 ton 1 0 V Screw Terminal PostBr 14 x4 

# M 4 Load Part 3 3
"InjectionMolding, Small2 5 0.6 2 1 Unload Part 7 2 V-Batt-Pack Service DoorWe 2 3

Seal Battery - Heat Weld 6 20 Space for Printing 

# V Battery Subsystem

1-1