SUMMARY

Facility: Hanson Brick Location: Mineral Wells, TX FACID: 0

Equipment: Kiln 2 Control: Dry scrubber UNITID: 0

Waste charge rate, Flow Flow Stack temp. Stack Used for 

Pollutant Test date (lb/hr or lb/batch) (dscfm) (acfm) (

o

F) velocity (ft/s) average

CDD/CDF 7.7 12,794 18,863 241 41.8

TEQ 7.7 12,794 18,863 241 41.8

Average

Pollutant ND runs? Concentration (7% O2

) Emission rate Emission factor % reduction

CDD/CDF 0.629 ng/dscm 3.20E-06 grams/hr 4.15E-07 grams/lb waste

TEQ 0.02388 ng/dscm 1.20E-07 grams/hr 1.56E-08 grams/lb waste

EPA-HQ-OAR-2013-0291-DRAFT-0251 Hanson-Kiln-Summary 12/1/2014
Filename: C:\PROGRA~2\Documentum\CTS\docbases\ProDocbase\config\temp_sessions\6534277455419538504\[EPA-HQ-OAR-2013-0291-DRAFT-0251.xls]Hanson-Kiln-Emission Calcs Date: 12/1/14

Plant name: Hanson Brick Location: FACID:

Test date: 8/17-19/2010 UNITID:

Equipment: Kiln 2

Control device: Dry scrubber

Gas Volum. Emission Process

Run Test O2

 conc., volume, flow rate, Mass, Concentration, rate, rate, Emission factor,

Pollutant No. Method % DSCF DSCFM ng BDL MW gr/dscf ng/dscm @7%O2 g/hr lb/hr g/lb g/ton

CDD/CDF 1 M23 17.66 138 11,409 0.3561 3.98E-11 0.0910 0.391 1.77E-06 7.7 2.29E-07

2 17.72 131 13,391 0.858 1.01E-10 0.231 1.009 5.25E-06 7.7 6.82E-07

3 17.72 134 13,583 0.426 4.89E-11 0.1118 0.489 2.58E-06 7.7 3.35E-07

Average 17.7 12,794 6.32E-11 0.145 0.629 3.20E-06 7.7 4.15E-07

TEQ 1 M23 17.66 138 11,409 0.01865 2.08E-12 0.00477 0.02045 9.24E-08 7.7 1.20E-08

2 17.72 131 13,391 0.02336 2.75E-12 0.00629 0.0275 1.43E-07 7.7 1.86E-08

3 17.72 134 13,583 0.02066 2.37E-12 0.00543 0.02371 1.25E-07 7.7 1.63E-08

Average 17.7 12,794 2.40E-12 0.00549 0.02388 1.20E-07 7.7 1.56E-08

Notes: 

Mineral Wells, TX

1 of 1
DIOXIN-FURAN PARTICLE CATCH

No "Other" or "Total" results provided in ERT report, and no analytical report

Measured wt, ng Measured wt, ng

Congener Run 1 Run 2 Run 3 Congener Run 1 Run 2 Run 3 Compound Flag Run 1 Flag Run 2 Flag Run 3

Total TCDD 0.046 0.042 0.013 Total TCDD 0.0460 0.0420 0.013 Total TCDD J 0.0460 ADL 0.0420 J 0.013

Total PeCDD 0.11 0.19 0.088 Total PeCDD 0.1100 0.1900 0.088 Total PeCDD ADL 0.1100 ADL 0.1900 J 0.088

Total HxCDD 0.01 0.01 0.01 Total HxCDD 0.0053 0.0075 0.0083 Total HxCDD BDL 0.0053 BDL 0.0075 BDL 0.0083

Total HpCDD 0.039 0.15 0.052 Total HpCDD 0.0390 0.1500 0.052 Total HpCDD B, J 0.0390 ADL 0.1500 B, J 0.052

Total OCDD 0.088 0.31 0.15 Total OCDD 0.0880 0.3100 0.1500 Total OCDD B, J 0.0880 B 0.3100 B 0.1500

Total dioxins 0.2883 0.6995 0.3113

Total TCDF 0.047 0.094 0.088 Total TCDF 0.0470 0.0940 0.088 Total TCDF ADL 0.0470 ADL 0.0940 ADL 0.088

Total PeCDF 0.00 0.022 0.01 Total PeCDF 0.0042 0.0220 0.0055 Total PeCDF BDL 0.0042 J 0.0220 BDL 0.0055

Total HxCDF 0.0065 0.02 0.01 Total HxCDF 0.0065 0.0200 0.0061 Total HxCDF J 0.0065 J 0.0200 BDL 0.0061

Total HpCDF 0.01 0.01 0.01 Total HpCDF 0.0055 0.0110 0.0084 Total HpCDF BDL 0.0055 BDL 0.0110 BDL 0.0084

Total OCDF 0.00 0.011 0.01 Total OCDF 0.0046 0.0110 0.0065 Total OCDF BDL 0.0046 E J 0.0110 BDL 0.0065

Total furans 0.0678 0.158 0.1145

TOTAL CDD/CDF 0.356 0.8575 0.4258

Measured wt, ng TEQ, ng Measured wt, ng Run 1 Run 2 Run 3

Congener Run 1 Run 2 Run 3 Run 1 Run 2 Run 3 TEF Congener Run 1 Run 2 Run 3 Compound Flag Run 1 Flag Run 2 Flag Run 3

2,3,7,8 TCDD 0.0054 0.0058 0.0061 0.0054 0.0058 0.0061 1 2,3,7,8-TCDD 0.0054 0.0058 0.0061 2,3,7,8-TCDD E J 0.0054 E I, EMPC 0.0058 E I, EMPC 0.0061 2,3,7,8-TCDD J 0.0054 I 0.0058 I 0.0061

1,2,3,7,8 PeCDD 0.0073 0.0097 0.0065 0.0073 0.0097 0.0065 1 1,2,3,7,8-PeCDD 0.0073 0.0097 0.0065 1,2,3,7,8-PeCDD BDL 0.0073 BDL 0.0097 BDL 0.0065 1,2,3,7,8-PeCDD < 0.0073 < 0.0097 < 0.0065

1,2,3,4,7,8 HxCDD 0.006 0.008 0.0092 0.0006 0.0008 0.00092 0.1 1,2,3,4,7,8-HxCDD 0.006 0.008 0.0092 1,2,3,4,7,8-HxCDD BDL 0.006 E I, EMPC 0.008 BDL 0.0092 1,2,3,4,7,8-HxCDD < 0.0060 I 0.0080 < 0.0092

1,2,3,6,7,8 HxCDD 0.0071 0.0074 0.0082 0.00071 0.00074 0.00082 0.1 1,2,3,6,7,8-HxCDD 0.0071 0.0074 0.0082 1,2,3,6,7,8-HxCDD E I, EMPC 0.0071 BDL 0.0074 BDL 0.0082 1,2,3,6,7,8-HxCDD I 0.0071 < 0.0074 < 0.0082

1,2,3,7,8,9 HxCDD 0.0045 0.0073 0.0075 0.00045 0.00073 0.00075 0.1 1,2,3,7,8,9-HxCDD 0.0045 0.0073 0.0075 1,2,3,7,8,9-HxCDD BDL 0.0045 E I, EMPC 0.0073 BDL 0.0075 1,2,3,7,8,9-HxCDD < 0.0045 I 0.0073 < 0.0075

1,2,3,4,6,7,8 HpCDD 0.016 0.051 0.021 0.00016 0.00051 0.00021 0.01 1,2,3,4,6,7,8-HpCDD 0.016 0.051 0.021 1,2,3,4,6,7,8-HpCDD E B, J 0.016 B 0.051 B, J 0.021 1,2,3,4,6,7,8-HpCDD BJ 0.0160 B 0.0510 BJ 0.0210

Total OCDD 0.088 0.31 0.15 2.6E-05 9.3E-05 4.5E-05 0.0003 OCDD 0.088 0.31 0.15 OCDD E B, J 0.088 B 0.31 B 0.15 OCDD BJ 0.0880 B 0.3100 BJ 0.1500

Total CDD congeners 0.134 0.399 0.209 0.01465 0.01837 0.01535

Measured wt, ng TEQ, ng

2,3,7,8 TCDF 0.0041 0.0034 0.006 0.00041 0.00034 0.0006 0.1 2,3,7,8-TCDF 0.0041 0.0034 0.006 2,3,7,8-TCDF BDL 0.0041 BDL 0.0034 BDL 0.006 2,3,7,8-TCDF < 0.0041 < 0.0034 < 0.0060

1,2,3,7,8 PeCDF 0.0046 0.0051 0.0055 0.00014 0.00015 0.00017 0.03 1,2,3,7,8-PeCDF 0.0046 0.0051 0.0055 1,2,3,7,8-PeCDF BDL 0.0046 BDL 0.0051 BDL 0.0055 1,2,3,7,8-PeCDF < 0.0046 < 0.0051 < 0.0055

2,3,4,7,8 PeCDF 0.0039 0.0054 0.0054 0.00117 0.00162 0.00162 0.3 2,3,4,7,8-PeCDF 0.0039 0.0054 0.0054 2,3,4,7,8-PeCDF BDL 0.0039 BDL 0.0054 BDL 0.0054 2,3,4,7,8-PeCDF < 0.0039 < 0.0054 < 0.0054

1,2,3,4,7,8 HxCDF 0.0055 0.0062 0.0075 0.00055 0.00062 0.00075 0.1 1,2,3,4,7,8-HxCDF 0.0055 0.0062 0.0075 1,2,3,4,7,8-HxCDF BDL 0.0055 E J 0.0062 BDL 0.0075 1,2,3,4,7,8-HxCDF < 0.0055 J 0.0062 < 0.0075

1,2,3,6,7,8 HxCDF 0.0043 0.011 0.0068 0.00043 0.0011 0.00068 0.1 1,2,3,6,7,8-HxCDF 0.0043 0.011 0.0068 1,2,3,6,7,8-HxCDF BDL 0.0043 E P, EMPC 0.011 E I, EMPC 0.0068 1,2,3,6,7,8-HxCDF < 0.0043 P 0.0110 I 0.0068

2,3,4,6,7,8 HxCDF 0.0065 0.0046 0.0069 0.00065 0.00046 0.00069 0.1 2,3,4,6,7,8-HxCDF 0.0065 0.0046 0.0069 2,3,4,6,7,8-HxCDF E J 0.0065 BDL 0.0046 E I, EMPC 0.0069 2,3,4,6,7,8-HxCDF J 0.0065 < 0.0046 I 0.0069

1,2,3,7,8,9 HxCDF 0.0054 0.0045 0.0064 0.00054 0.00045 0.00064 0.1 1,2,3,7,8,9-HxCDF 0.0054 0.0045 0.0064 1,2,3,7,8,9-HxCDF BDL 0.0054 BDL 0.0045 BDL 0.0064 1,2,3,7,8,9-HxCDF < 0.0054 < 0.0045 < 0.0064

1,2,3,4,6,7,8 HpCDF 0.0037 0.011 0.0074 3.7E-05 0.00011 7.4E-05 0.01 1,2,3,4,6,7,8-HpCDF 0.0037 0.011 0.0074 1,2,3,4,6,7,8-HpCDF BDL 0.0037 E I, EMPC 0.011 BDL 0.0074 1,2,3,4,6,7,8-HpCDF < 0.0037 I 0.0110 < 0.0074

1,2,3,4,7,8,9 HpCDF 0.0073 0.013 0.0095 7.3E-05 0.00013 9.5E-05 0.01 1,2,3,4,7,8,9-HpCDF 0.0073 0.013 0.0095 1,2,3,4,7,8,9-HpCDF BDL 0.0073 BDL 0.013 BDL 0.0095 1,2,3,4,7,8,9-HpCDF < 0.0073 < 0.0130 < 0.0095

Total OCDF 0.0046 0.011 0.0065 1.4E-06 3.3E-06 2E-06 0.0003 OCDF 0.0046 0.011 0.0065 OCDF BDL 0.0046 E J 0.011 BDL 0.0065 OCDF < 0.0046 J 0.0110 < 0.0065

Total CDF congeners 0.0499 0.0752 0.0679 0.004 0.00499 0.00532 "<" = non-detect

TOTAL CDD/CDF (TEQ) 0.184 0.474 0.276 0.01865 0.02336 0.02066

J = EMPC (estimated maximum possible concentration)

Red highlight = ERT does not match analytical report

Total Dioxins 0.1343 0.3992 0.2085 Total Dioxins 0.1343 0.3992 0.2085 Total Dioxins 0.1343 0.3992 0.2085

Total Furans 0.0499 0.0752 0.0679 Total Furans 0.0499 0.0752 0.0679 Total Furans 0.0499 0.0752 0.0679

Total CDD/CDF 0.1842 0.4744 0.2764

Measured wt, ng

Measured wt, ng

Congener

Measured wt, ng

EPA-HQ-OAR-2013-0291-DRAFT-0251 Hanson-Kiln D-F Data 12/1/2014
Location Method Compound Units Run 1 Date Run 2 Date Run 3 Date Run 1 Mass

Kiln outlet Method 23 2,3,7,8-TCDD ng 18-Aug-10 18-Aug-10 19-Aug-10 0.01

Kiln outlet Method 23 1,2,3,7,8-PeCDD ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,4,7,8-HxCDD ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,6,7,8-HxCDD ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,7,8,9-HxCDD ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,4,6,7,8-HpCDD ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 OCDD ng 18-Aug-10 18-Aug-10 19-Aug-10 0.01

Kiln outlet Method 23 2,3,7,8-TCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.01

Kiln outlet Method 23 1,2,3,7,8-PeCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 2,3,4,7,8-PeCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,4,7,8-HxCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,6,7,8-HxCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 2,3,4,6,7,8-HxCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,7,8,9-HxCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,4,6,7,8-HpCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 1,2,3,4,7,8,9-HpCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.05

Kiln outlet Method 23 OCDF ng 18-Aug-10 18-Aug-10 19-Aug-10 0.01

Kiln outlet Method 23 Total TEQ ng 18-Aug-10 18-Aug-10 19-Aug-10 0.0001

Kiln outlet Method 23 Total Dioxins ng 18-Aug-10 18-Aug-10 19-Aug-10 0.032

Kiln outlet Method 23 Total Furans ng 18-Aug-10 18-Aug-10 19-Aug-10 0.032
Run 1 Flag Run 2 Mass Run 2 Flag Run 3 Mass

BDL 0.01 less than 0.01

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.051 0.055521 ng/dscm @ 7% O2 0.05

BDL 0.31 0.337478 ng/dscm @ 7% O2 0.15

BDL 0.01 BDL 0.01

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.05 less than 0.05

BDL 0.01 BDL 0.01

BDL 0.00082 0.000893 ng/dscm @ 7% O2 0.00015

0.032504 ng/dscm @ 7% O2 0.581 0.576978 ng/dscm @ 7% O2 0.15

0.032504 ng/dscm @ 7% O2 0.066 0.07185 ng/dscm @ 7% O2 0.082
Run 3 Flag

BDL

BDL

BDL

BDL

BDL

BDL

0.159493 ng/dscm @ 7% O2

BDL

BDL

BDL

BDL

BDL

BDL

BDL

BDL

BDL

BDL

0.000159 ng/dscm @ 75 O2

0.159493 ng/dscm @ 7% O2

0.098189 ng/dscm @ 7% O2