Name: Mike Pettis

Title: ISB Environmental Leader

Company: Owens Corning Insulating Systems, L

Sign Date:

Name: Randal J. Tysar

Title: Senior Environmental Engineer

Company: BT Environmental Consulting, Inc.

Sign Date:

Permitted Facility Representative / Date Testing Company Representative / Date

Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Final Test Report 

for

/ /

Based on information and belief formed 

after reasonable inquiry, I certify that the 

statements and information in this test 

report are true, accurate, and complete.

I have reviewed all testing details and 

results in this test report and hereby 

certify that the test report is authentic 

and accurate.

Monday, January 24, 2011 Page 1 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Facility Information:

Owens Corning; Waxahachie, TX Facility

3700 N. Interstate 35 E

Waxahachie TX 75165

Contact Gary Chastain

Phone: 972-923-4330

Fax: 419-325-9166

Email: gary.chastain@owenscorning.com

Testing Company:

BT Environmental Consulting INC

2615 Wolcott Ave

Ferndale MI 48220

Contact Barry P. Boulianne

Phone: (248) 548-8070

Fax: (248) 548-8083

Email: bboulianne@sbcglobal.net

Air Permit Number:

6094

Permitted Source ID/Name:

EPN-3

Permitted Maximum Process Rate: Max. Normal Operation Process Rate: Target Process Test Rat

Description of the source (including control equipment). Please see the attachments for source or

 process flow diagram:

The V-1 Furnace is a gas-fired, oxy-fuel furnace which supplies energy to the mixed glass batch via a combination 

of radiant, conductive and convective heating from a set of side wall burners fired with natural gas and oxygen 

whose hot combustion products flow over the top of the batch. The furnace is equipped with a dry electrostatic 

precipitator (DEP) to control particulate emissions that are created from batch charging and glass volatiles that “boil”

 from the surface of the molten glass condensing in the exhaust stream forming small diameter particulate matter.

The V-1 Furnace exhausts to a single, ground-mounted exhaust stack. The stack is round and 36 inches in diameter. 

The two stack test ports are 4 inches in diameter located approximately 40 feet above ground level. The Owens 

Corning facility in Waxahachie is located 3700 North Interstate 35 E in Waxahachie, Texas.

Industry/SCC/NAIS 327993

Sampling Location Information:

Test Parameter Information:

AFS #: 4813900005 FRS #: 110000457087

SCC / Description 30501202 Industrial Processes - Mineral Products - Fiberglass Manufacturing - Recuperative 

Furnace (Wool-type Fiber) 

The following state and federal regulations that apply to the proposed testing:

Location

Round

Duct

Diam.

Distance from 

upstream dist.

Distance from

downstream dist.

Number of

Traverse Ports

Equiv. 

Diam

Min.Travers 

Points

Rect. Duct 

Length /Width

V1 

Furnace/DEP

36 0 0 0 0 0 2 24

Target

Parameter 

Test

Method

Number of

Test Runs

Test Run

Duration

Sample 

Location Points Comments

V1 Chromium M0061 3 180 0 Hexavalent Chromium

Monday, January 24, 2011 Page 2 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

The following describes any modifications and/or deviations to the applicable test 

methods. If alternative methods were requested, see the attachments for documentation 

of request AND approval, including dates.

Furnace/DEP

V1 Hydrogen Fluoride Method 26A 3 60 0

Furnace/DEP

V1 Hydrogen Chloride Method 26A 3 60 0

Furnace/DEP

V1 Total PM2.5 OTM - 27/28 3 240 0

Furnace/DEP

Organic Condensible 

Particulate

V1 OTM - 27/28 3 240 0

Furnace/DEP

Inorganic (Aqueous) 

Condensible Part.

V1 OTM - 27/28 3 240 0

Furnace/DEP

V1 Filterable PM2.5 OTM - 27/28 3 240 0

Furnace/DEP

V1 Antimony Method 29 3 180 0

Furnace/DEP

V1 Filterable Particulate Method 29 3 180 0

Furnace/DEP

V1 Beryllium Method 29 3 180 0

Furnace/DEP

V1 Arsenic Method 29 3 180 0

Furnace/DEP

V1 Cadmium Method 29 3 180 0

Furnace/DEP

V1 Cobalt Method 29 3 180 0

Furnace/DEP

V1 Lead Method 29 3 180 0

Furnace/DEP

V1 Manganese Method 29 3 180 0

Furnace/DEP

V1 Nickel Method 29 3 180 0

Furnace/DEP

V1 Selenium Method 29 3 180 0

Furnace/DEP

V1 Chromium Method 29 3 180 0

Furnace/DEP

Monday, January 24, 2011 Page 3 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Sampling / Stack Data Results Summary

Location V1 Furnace/DEP - M0061

Average

Run Number 1 2 3 

Test Date 8/18/2010 8/19/2010 8/19/2010 

Run Start Time 4:02:00 PM 7:00:00 

AM

10:53:00 AM 

Run Finish Time 7:14:00 PM 10:08:00 

AM

2:00:00 PM 

Net Run Time, minutes 180 180 180 

Dry Gas Meter Volume Sampled, dscf 120.258 122.416 121.224 121.299

Moisture Content of Stack Gas, % 8.87 10.05 9.03 9.317

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Carbon Dioxide, % 0.8 0.9 0.9 0.867

Oxygen, % 20 19.3 19.3 19.533

Average Stack Gas Temperature, °F 382.25 345.42 330.22 352.630

Dry Volumetric Flow Rate, dry scfm 9,048.3 9,812.0 10,071.2 9,643.833

Actual Wet Volumetric Flue Gas Flow Rate, acfm 16,223.4 17,020.7 16,948.6 16,730.900

Percent Isokinetic of Sampling Rate, % 103.6 97.2 93.8 98.200

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, January 24, 2011 Page 4 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Location V1 Furnace/DEP - Method 26A

Average

Run Number 1 2 3 

Test Date 8/18/2010 8/18/2010 8/18/2010 

Run Start Time 9:37:00 AM 11:40:00 

AM

1:35:00 PM 

Run Finish Time 10:42:00 AM 1:05:00 PM 2:45:00 PM 

Net Run Time, minutes 60 60 60 

Dry Gas Meter Volume Sampled, dscf 39.971 39.908 39.922 39.934

Moisture Content of Stack Gas, % 9.28 8.88 9.66 9.273

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Carbon Dioxide, % 0.9 0.9 1 0.933

Oxygen, % 19.4 19.4 19.5 19.433

Average Stack Gas Temperature, °F 379.83 385.00 382.58 382.470

Dry Volumetric Flow Rate, dry scfm 9,422.1 9,414.5 9,377.2 9,404.600

Actual Wet Volumetric Flue Gas Flow Rate, acfm 16,880.8 16,885.0 16,914.7 16,893.500

Percent Isokinetic of Sampling Rate, % 99.2 99.1 99.5 99.267

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, January 24, 2011 Page 5 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Location V1 Furnace/DEP - Method 29

Average

Run Number 1 2 3 

Test Date 8/18/2010 8/19/2010 8/19/2010 

Run Start Time 4:02:00 PM 7:00:00 

AM

10:53:00 AM 

Run Finish Time 7:14:00 PM 10:08:00 

AM

3:00:00 PM 

Net Run Time, minutes 180 180 180 

Dry Gas Meter Volume Sampled, dscf 125.268 127.307 130.760 127.778

Moisture Content of Stack Gas, % 9.23 9.63 9.48 9.447

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Carbon Dioxide, % 0.8 0.9 0.9 0.867

Oxygen, % 20 19.3 19.3 19.533

Average Stack Gas Temperature, °F 383.14 379.00 381.78 381.307

Dry Volumetric Flow Rate, dry scfm 9,108.9 9,195.7 9,760.7 9,355.100

Actual Wet Volumetric Flue Gas Flow Rate, acfm 16,414.2 16,460.9 17,584.8 16,819.967

Percent Isokinetic of Sampling Rate, % 99.2 99.8 96.6 98.533

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Location V1 Furnace/DEP - OTM - 27/28

Average

Run Number 1 2 3 

Test Date 8/17/2010 8/17/2010 8/18/2010 

Run Start Time 8:20:00 AM 1:15:00 PM 7:31:00 AM 

Run Finish Time 12:28:00 PM 5:39:00 PM 12:12:00 PM 

Net Run Time, minutes 277.3 238.7 240.1 

Dry Gas Meter Volume Sampled, dscf 98.896 96.994 96.972 97.621

Moisture Content of Stack Gas, % 9.22 9.00 9.02 9.080

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Carbon Dioxide, % 1 1 19.4 7.133

Oxygen, % 20.3 18.8 0.9 13.333

Average Stack Gas Temperature, °F 371.50 377.92 371.42 373.613

Dry Volumetric Flow Rate, dry scfm 10,677.3 10,599.4 10,273.7 10,516.800

Actual Wet Volumetric Flue Gas Flow Rate, acfm 18,920.9 18,920.9 18,170.2 18,670.667

Percent Isokinetic of Sampling Rate, % 87.1 111.6 114.4 104.367

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, January 24, 2011 Page 6 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Monday, January 24, 2011 Page 7 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Emissions Summary

Location: V1 Furnace/DEP - M0061

Compound: Chromium

Average

RunNumber 1 2 3 

Mass_mg 0.01154 0.01443 0.01548 0.014

Elb/hr 1.15E-04 1.53E-04 1.70E-04 0.000

mg/dscm 3.39E-03 4.16E-03 4.51E-03 0.004

Location: V1 Furnace/DEP - Method 26A

Compound: Hydrogen Chloride

Average

RunNumber 1 2 3 

Mass_mg 0.2 0.2 0.44 0.280

Elb/hr 6.24E-03 6.24E-03 1.37E-02 0.009

mg/dscm 1.77E-01 1.77E-01 3.89E-01 0.248

Compound: Hydrogen Fluoride

Average

RunNumber 1 2 3 

Mass_mg 1.9 2.1 2 2.000

Elb/hr 5.92E-02 6.55E-02 6.21E-02 0.062

mg/dscm 1.68E+00 1.86E+00 1.77E+00 1.770

Location: V1 Furnace/DEP - Method 29

Compound: Antimony

Average

RunNumber 1 2 3 

Mass_mg 0.002 0.002 0.002 0.002

Elb/hr 1.92E-05 1.91E-05 1.97E-05 0.000

mg/dscm 5.64E-04 5.55E-04 5.40E-04 0.001

Compound: Arsenic

Average

RunNumber 1 2 3 

Mass_mg 0.0028 0.0026 0.0038 0.003

Elb/hr 2.69E-05 2.48E-05 3.75E-05 0.000

mg/dscm 7.89E-04 7.21E-04 1.03E-03 0.001

Compound: Beryllium

Average

RunNumber 1 2 3 

Mass_mg 0.0005 0.0005 0.0005 0.001

Elb/hr 4.81E-06 4.78E-06 4.94E-06 0.000

mg/dscm 1.41E-04 1.39E-04 1.35E-04 0.000

Compound: Cadmium

Average

RunNumber 1 2 3 

Mass_mg 0.00119 0.00206 0.00272 0.002

Elb/hr 1.14E-05 1.97E-05 2.69E-05 0.000

Monday, January 24, 2011 Page 8 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

mg/dscm 3.36E-04 5.72E-04 7.35E-04 0.001

Compound: Chromium

Average

RunNumber 1 2 3 

Mass_mg 0.02881 0.02441 0.02931 0.028

Elb/hr 2.77E-04 2.33E-04 2.89E-04 0.000

mg/dscm 8.12E-03 6.77E-03 7.92E-03 0.008

Compound: Cobalt

Average

RunNumber 1 2 3 

Mass_mg 0.0005 0.0005 0.0005 0.001

Elb/hr 4.81E-06 4.78E-06 4.94E-06 0.000

mg/dscm 1.41E-04 1.39E-04 1.35E-04 0.000

Compound: Filterable Particulate

Average

RunNumber 1 2 3 

Mass_mg 7.8 1.4 9.2 6.133

Elb/hr 7.50E-02 1.34E-02 9.08E-02 0.060

mg/dscm 2.20E+00 3.88E-01 2.49E+00 1.693

Compound: Lead

Average

RunNumber 1 2 3 

Mass_mg 0.00267 0.00287 0.00587 0.004

Elb/hr 2.57E-05 2.74E-05 5.80E-05 0.000

mg/dscm 7.53E-04 7.96E-04 1.59E-03 0.001

Compound: Manganese

Average

RunNumber 1 2 3 

Mass_mg 0.00372 0.00412 0.00382 0.004

Elb/hr 3.58E-05 3.94E-05 3.77E-05 0.000

mg/dscm 1.05E-03 1.14E-03 1.03E-03 0.001

Compound: Nickel

Average

RunNumber 1 2 3 

Mass_mg 0.0038 0.0025 0.0025 0.003

Elb/hr 3.66E-05 2.39E-05 2.47E-05 0.000

mg/dscm 1.07E-03 6.94E-04 6.75E-04 0.001

Compound: Selenium

Average

RunNumber 1 2 3 

Mass_mg 0.394 0.288 0.256 0.313

Elb/hr 3.79E-03 2.75E-03 2.53E-03 0.003

mg/dscm 1.11E-01 7.99E-02 6.91E-02 0.087

Location: V1 Furnace/DEP - OTM - 27/28

Monday, January 24, 2011 Page 9 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Compound: Filterable PM2.5

Average

RunNumber 1 2 3 

Mass_mg 8.9 10.3 8.4 9.200

Elb/hr 1.27E-01 1.49E-01 1.18E-01 0.131

mg/dscm 3.18E+00 3.75E+00 3.06E+00 3.330

Compound: Inorganic (Aqueous) Condensible P

Average

RunNumber 1 2 3 

Mass_mg 138 118 118 124.667

Elb/hr 1.97E+00 1.71E+00 1.65E+00 1.777

mg/dscm 4.93E+01 4.30E+01 4.30E+01 45.100

Compound: Organic Condensible Particulate

Average

RunNumber 1 2 3 

Mass_mg 2.1 1.2 1.1 1.467

Elb/hr 3.00E-02 1.73E-02 1.54E-02 0.021

mg/dscm 7.50E-01 4.37E-01 4.01E-01 0.529

Compound: Total PM2.5

Average

RunNumber 1 2 3 

Mass_mg 149 129.5 127.5 135.333

Elb/hr 2.13E+00 1.87E+00 1.79E+00 1.930

mg/dscm 5.32E+01 4.72E+01 4.64E+01 48.933

Monday, January 24, 2011 Page 10 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Process Run Data

APCD Run Data

Process Lab Run Data

Monday, January 24, 2011 Page 11 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Sampling / Stack Data Results Detail

Location V1 Furnace/DEP - M0061

Average

Run Number 1 2 3 

Test Date 8/18/2010 8/19/2010 8/19/2010 

Run Start Time 4:02:00 PM 7:00:00 AM 10:53:00 AM 

Run Finish Time 7:14:00 PM 10:08:00 AM 2:00:00 PM 

Net Traversing Points 36 36 36 

Net Run Time, minutes 180 180 180 

Nozzle Diameter, inches 0.304 0.304 0.304 0.304

Pitot Tube Coefficient 0.833 0.833 0.833 0.833

Dry Gas Meter Calibration Factor 1.012 1.012 1.012 1.012

Barometric Pressure, inches of Mercury 29.24 29.27 29.27 29.260

Average Orifice Meter Differential, inches H2O 1.37 1.29 1.31 1.323

Dry Gas Meter Volume Sampled, cubic feet 123.333 123.784 124.070 123.729

Average Dry Gas Meter Temperature, °F 77.39 70.28 76.76 74.810

Dry Gas Meter Volume Sampled, dscf 120.258 122.416 121.224 121.299

Total Moisture Liquid collected, g 248.6 290.6 255.8 265.000

Volume of Water Vapor, standard cubic feet 11.70 13.68 12.04 12.473

Moisture Content of Stack Gas, % 8.87 10.05 9.03 9.317

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Dry Mole Fraction 0.9113 0.8995 0.9097 0.907

Carbon Dioxide, % 0.8 0.9 0.9 0.867

Oxygen, % 20 19.3 19.3 19.533

Carbon Monoxide & Nitrogen, % 79.2 79.8 79.8 79.600

Fuel Factor 1.13 1.78 1.78 

Dry Molecular Weight, lb/lb-Mole 28.93 28.92 28.92 28.923

Wet Molecular weight, lb/lb-Mole 27.96 27.82 27.93 27.903

Flue Gas Static Pressure, inches of H2O -0.35 -0.3 -0.3 -0.317

Absolute Flue Gas Pressure, inches of Mercury 29.21 29.25 29.25 29.237

Average Stack Gas Temperature, °F 382.25 345.42 330.22 352.630

Average Velocity Head, inches of H2O 0.2796971395

19574

0.320813770

42583

0.3254751228

84273

0.309

Average Stack Gas Velocity, feet/second 38.25 40.13 39.96 39.447

Stack Cross-Sectional Area, square feet 7.069 7.069 7.069 7.069

Dry Volumetric Flow Rate, dry scfm 9,048.3 9,812.0 10,071.2 9,643.833

Actual Wet Volumetric Flue Gas Flow Rate, acfm 16,223.4 17,020.7 16,948.6 16,730.900

Percent Isokinetic of Sampling Rate, % 103.6 97.2 93.8 98.200

Percent Excess Air, % 2,200.7 1,092.1 1,092.1 1,461.633

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Round Duct Diameter, inches 36 36 36 

Rectangular Duct Width, inches 0 0 0 

Rectangular Duct Length, inches 0 0 0 

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, January 24, 2011 Page 12 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Location V1 Furnace/DEP - Method 26A

Average

Run Number 1 2 3 

Test Date 8/18/2010 8/18/2010 8/18/2010 

Run Start Time 9:37:00 AM 11:40:00 AM 1:35:00 PM 

Run Finish Time 10:42:00 AM 1:05:00 PM 2:45:00 PM 

Net Traversing Points 12 12 12 

Net Run Time, minutes 60 60 60 

Nozzle Diameter, inches 0.304 0.304 0.304 0.304

Pitot Tube Coefficient 0.812 0.812 0.812 0.812

Dry Gas Meter Calibration Factor 0.982 0.982 0.982 0.982

Barometric Pressure, inches of Mercury 29.3 29.32 29.32 29.313

Average Orifice Meter Differential, inches H2O 1.41 1.40 1.42 1.410

Dry Gas Meter Volume Sampled, cubic feet 41.640 41.880 41.890 41.803

Average Dry Gas Meter Temperature, °F 70.83 75.08 75.04 73.650

Dry Gas Meter Volume Sampled, dscf 39.971 39.908 39.922 39.934

Total Moisture Liquid collected, g 86.9 82.7 90.7 86.767

Volume of Water Vapor, standard cubic feet 4.09 3.89 4.27 4.083

Moisture Content of Stack Gas, % 9.28 8.88 9.66 9.273

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Dry Mole Fraction 0.9072 0.9112 0.9034 0.907

Carbon Dioxide, % 0.9 0.9 1 0.933

Oxygen, % 19.4 19.4 19.5 19.433

Carbon Monoxide & Nitrogen, % 79.7 79.7 79.5 79.633

Fuel Factor 1.67 1.67 1.40 

Dry Molecular Weight, lb/lb-Mole 28.92 28.92 28.94 28.927

Wet Molecular weight, lb/lb-Mole 27.91 27.95 27.88 27.913

Flue Gas Static Pressure, inches of H2O -0.3 -0.3 -0.3 -0.300

Absolute Flue Gas Pressure, inches of Mercury 29.28 29.30 29.30 29.293

Average Stack Gas Temperature, °F 379.83 385.00 382.58 382.470

Average Velocity Head, inches of H2O 0.3199349388

08294

0.318728409

163969

0.3199067427

48349

0.320

Average Stack Gas Velocity, feet/second 39.80 39.81 39.88 39.830

Stack Cross-Sectional Area, square feet 7.069 7.069 7.069 7.069

Dry Volumetric Flow Rate, dry scfm 9,422.1 9,414.5 9,377.2 9,404.600

Actual Wet Volumetric Flue Gas Flow Rate, acfm 16,880.8 16,885.0 16,914.7 16,893.500

Percent Isokinetic of Sampling Rate, % 99.2 99.1 99.5 99.267

Percent Excess Air, % 1,182.4 1,182.4 1,310.5 1,225.100

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Round Duct Diameter, inches 36 36 36 

Rectangular Duct Width, inches 0 0 0 

Rectangular Duct Length, inches 0 0 0 

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, January 24, 2011 Page 13 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Location V1 Furnace/DEP - Method 29

Average

Run Number 1 2 3 

Test Date 8/18/2010 8/19/2010 8/19/2010 

Run Start Time 4:02:00 PM 7:00:00 AM 10:53:00 AM 

Run Finish Time 7:14:00 PM 10:08:00 AM 3:00:00 PM 

Net Traversing Points 36 36 36 

Net Run Time, minutes 180 180 180 

Nozzle Diameter, inches 0.316 0.316 0.316 0.316

Pitot Tube Coefficient 0.812 0.812 0.812 0.812

Dry Gas Meter Calibration Factor 0.982 0.982 0.982 0.982

Barometric Pressure, inches of Mercury 29.24 29.27 29.27 29.260

Average Orifice Meter Differential, inches H2O 1.63 1.66 1.86 1.717

Dry Gas Meter Volume Sampled, cubic feet 132.076 132.496 137.834 134.135

Average Dry Gas Meter Temperature, °F 76.44 70.11 77.17 74.573

Dry Gas Meter Volume Sampled, dscf 125.268 127.307 130.760 127.778

Total Moisture Liquid collected, g 270.7 288 291.1 283.267

Volume of Water Vapor, standard cubic feet 12.74 13.56 13.70 13.333

Moisture Content of Stack Gas, % 9.23 9.63 9.48 9.447

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Dry Mole Fraction 0.9077 0.9037 0.9052 0.906

Carbon Dioxide, % 0.8 0.9 0.9 0.867

Oxygen, % 20 19.3 19.3 19.533

Carbon Monoxide & Nitrogen, % 79.2 79.8 79.8 79.600

Fuel Factor 1.13 1.78 1.78 

Dry Molecular Weight, lb/lb-Mole 28.93 28.92 28.92 28.923

Wet Molecular weight, lb/lb-Mole 27.92 27.87 27.88 27.890

Flue Gas Static Pressure, inches of H2O -0.35 1.66 -0.3 0.337

Absolute Flue Gas Pressure, inches of Mercury 29.21 29.39 29.25 29.283

Average Stack Gas Temperature, °F 383.14 379.00 381.78 381.307

Average Velocity Head, inches of H2O 0.3006455418

01341

0.305172604

291852

0.3455167806

28466

0.317

Average Stack Gas Velocity, feet/second 38.70 38.81 41.46 39.657

Stack Cross-Sectional Area, square feet 7.069 7.069 7.069 7.069

Dry Volumetric Flow Rate, dry scfm 9,108.9 9,195.7 9,760.7 9,355.100

Actual Wet Volumetric Flue Gas Flow Rate, acfm 16,414.2 16,460.9 17,584.8 16,819.967

Percent Isokinetic of Sampling Rate, % 99.2 99.8 96.6 98.533

Percent Excess Air, % 2,200.7 1,092.1 1,092.1 1,461.633

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Round Duct Diameter, inches 36 36 36 

Rectangular Duct Width, inches 0 0 0 

Rectangular Duct Length, inches 0 0 0 

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, January 24, 2011 Page 14 of 15
Owens Corning Waxahachie, Texas V-1 Furnace Residual Risk Emissions Test

Location V1 Furnace/DEP - OTM - 27/28

Average

Run Number 1 2 3 

Test Date 8/17/2010 8/17/2010 8/18/2010 

Run Start Time 8:20:00 AM 1:15:00 PM 7:31:00 AM 

Run Finish Time 12:28:00 PM 5:39:00 PM 12:12:00 PM 

Net Traversing Points 12 12 12 

Net Run Time, minutes 277.3 238.7 240.1 

Nozzle Diameter, inches 0.223 0.211 0.211 0.215

Pitot Tube Coefficient 0.804 0.804 0.804 0.804

Dry Gas Meter Calibration Factor 1.012 1.012 1.012 1.012

Barometric Pressure, inches of Mercury 29.31 29.25 29.3 29.287

Average Orifice Meter Differential, inches H2O 0.40 0.38 0.38 0.387

Dry Gas Meter Volume Sampled, cubic feet 101.120 100.689 98.660 100.156

Average Dry Gas Meter Temperature, °F 75.75 82.79 72.88 77.140

Dry Gas Meter Volume Sampled, dscf 98.896 96.994 96.972 97.621

Total Moisture Liquid collected, g 213.6 203.7 204.2 207.167

Volume of Water Vapor, standard cubic feet 10.05 9.59 9.61 9.750

Moisture Content of Stack Gas, % 9.22 9.00 9.02 9.080

Moisture Saturation at Stack Gas Temperature, % 100.00 100.00 100.00 100.000

Dry Mole Fraction 0.9078 0.91 0.9098 0.909

Carbon Dioxide, % 1 1 19.4 7.133

Oxygen, % 20.3 18.8 0.9 13.333

Carbon Monoxide & Nitrogen, % 78.7 80.2 79.7 79.533

Fuel Factor 0.60 2.10 1.03 

Dry Molecular Weight, lb/lb-Mole 28.97 28.91 31.14 29.673

Wet Molecular weight, lb/lb-Mole 27.96 27.93 29.95 28.613

Flue Gas Static Pressure, inches of H2O -0.3 -0.3 -0.3 -0.300

Absolute Flue Gas Pressure, inches of Mercury 29.29 29.23 29.28 29.267

Average Stack Gas Temperature, °F 371.50 377.92 371.42 373.613

Average Velocity Head, inches of H2O 0.4148140309

71528

0.410398927

743133

0.4096877343

03429

0.412

Average Stack Gas Velocity, feet/second 44.61 44.61 42.84 44.020

Stack Cross-Sectional Area, square feet 7.069 7.069 7.069 7.069

Dry Volumetric Flow Rate, dry scfm 10,677.3 10,599.4 10,273.7 10,516.800

Actual Wet Volumetric Flue Gas Flow Rate, acfm 18,920.9 18,920.9 18,170.2 18,670.667

Percent Isokinetic of Sampling Rate, % 87.1 111.6 114.4 104.367

Percent Excess Air, % 4,257.6 792.3 4.5 1,684.800

F-Factor, dscfm/MMBtu @ %O2 0 0 0 0.000

Round Duct Diameter, inches 36 36 36 

Rectangular Duct Width, inches 0 0 0 

Rectangular Duct Length, inches 0 0 0 

Fw 0 0 0 0.000

Fc 0 0 0 0.000

Monday, January 24, 2011 Page 15 of 15