p. 1 

# OAR Box 1490 Prepped by Charmelle Mathews



### Document

Number: 

# 50 ) IV-C-2

3 Docket Number: 

# A-94-5 2

Printed 8/4/200811:51:47

AM Sheet 50of 273P. 2 

# PE S A MACTEC

COMPANY A-94-5 2 Pacifi c Environmenta l S ];y_c_2 3 5001 Sout h Miam i Boulevaro , P.O . BO X 1207 7 Researc h Triangl e Park , N C 2770 9 Office : 919/941-033 3 Fax : 919/941-023 4 Hom e Page : www.mactec.co m



### Mr . Perr y Bennet t MF G Companie s 292 5 MF G Plac e Ashtabula , O

H 440-998-352

4 Dea r Mr . Bennett : Marc h 28,200 2

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. y . y •*'-.'" EP A AI R DOCKE T 1 i — 1 

### /A /•% li s i r MA R 2 8 200 2 IB' . P.£*wtf

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### A s yo u know , Pacifi c Environmenta l Services , Inc. , (PES ) i s th e contractor to the U.S . Environmenta

l Protectio n Agenc

y (EPA) on the reinforcedplasti c composite s (RFP) NESHAP . PE S i s currently assisting the EP A i n preparing response s t

o publi c comment s receive don th e proposedRF

P NESHAP . Severa

l comments letter s identif

y facilitie s tha

t are no t currentl y in ou r database , including you

r facilitie s in Texas , Nort

h Carolina , an

dKansas . Attache dar

e table s tha

t w e wouldlik

e MF G t o fill out

in orde r fo r u s to appropriatel

y include thes e facilitie s i n ou r database . I hav e fille

din a s muc

h information a s I couldbasedon your commen t lette r fo r each facilit y on separat

e tables . I n addition , I have includedtable s fo r th e tw o MFG facilitie s w e currentl y hav e i n ou

r databas e (Union Cit

y an dAdelanto) . A blan

k tabl e i s als o provided . Pleas e review the informatio n in all fiv e table s an dcorrect i t a s necessar

y an dthen pleas e fil l i n all remaining information . Pleas e not e tha t som e ofth e informatio n I hav e entere di s incomplet e (e.g. , unde

r "Proces s Grouping " I ma

y hav e entered"open molding , mechanical " but have not indicatedif

it i s corrosion-resistan

t o r non-corrosio n resistant , or

i f i t i s fille do r unfilled) . Wher

e information i s accurate , but incomplete , pleas e b e sur

e t o complet

e the information . Also , I a

msur e I have no t

liste dall ofth e applicable proces s grouping s fo r each facility . I hav e trie dto limi t the information requeste dto tha t necessar y fo r u s to evaluat

e each facility' s ranking an

dthen to allo w u s to cos t

variou s contro l options . I f yo u have an

y question s concerning thi s request , pleas e do no t hesitate t o contac t

me a t 919-941-033 3 o

r the EP A Project Lead , Mr . Keit

h Barnett , a

t 919-541-5606 . Pleas e fee

l fre e to cal l himif you have an

y questions . If

an y ofth e information you ca n suppl y i s consideredto b e confidentia

l by you r company , w e ca

n provide yo u wit

h th e procedure s tha

t are usedto submit suc h information directly to the EPA . Than k you i n advanc e fo

r whateve r help you ca

n provide . Sincerely , XlyyyO& Kennet h R . MeardV

m PACIFIC ENVIRONMENTA L SERVICES , INC . Enclosur eP. 3
Instruction s fo r Facilit y Surve y Tabl e Facilit y Nam e an d Location : Pleas e ente r th e nam e use dt o refe r

t o th e facility for

whic h th e dat aar e bein g reporte d an dth e physica l locatio n ofth e facility . Yea r fo r Whic h Dat a i s Bein g Reported : Pleas e us e th e mos t recen t yea r fo r whic h yo u hav e th e requeste d information . I f

tha t yea r i s no t representativ e o f

you r production , the n repor t

ayea r tha t yo u conside r

representative . Hour s o f Operation : Pleas e report th e hour s o f

operatio n for

th e year tha t correspond s t o th e dat abein g reported . Fo r example , th e dat ain th e tabl e i s for th e yea r 2000 , repor t

th e hour s o f

operatio n fo r

th e yea r 2000 , eve n ifth e hour s o f operatio n at

whic h yo u ar e currentl y operatin g ar e different . Proces s Grouping : Selec t fro mth e followin g list : manual , corrosion-resistan t manual , non-corrosio n resistan t toolin g resins , manua l applicatio n mechanical , corrosion-resistan t mechanical , non-corrosio n resistant , unfille d mechanical , non-corrosio n resistant , filled toolin g resin , mechanica l corrosion-resistan t

filament windin g non-corrosio n resistan t

filamen t windin g pigmente dproductio n ge l coat s clear productio n ge l coat s toolin g ge l coat s close dmoldin g (compressio n an dinjectio n molding ) resi n transfe r

moldin g corrosion-resistan t

centrifuga l castin g non-corrosio n resistan t

centrifuga l castin g continuou s lamination/continuou s castin g polyme r castin g pultrusio n SM C manufacturin g BM C manufacturing . Material : Indicat e th e type(s ) o f ge l coat s an dresin s bein g used . I f readily available , provid e informatio n o n a n individua l ge l coa t

an dresi n basis . Usage : Lis t

amoun t use din arepresentativ e yea r b y group . I f

individua l ge l coat s o r

resin s ar e listed , the n provid e th e amoun t

use dfor eac h individua l ge l coa t

an dresi n reported . HA P Content : Includ e al l HA P monome r (styrene , MMA , etc. ) for whe n th e materia l i s applied . Thi s woul d includ e an y HA P adde dt o th e purchase dresi n o r ge l coat . I f

averag e weigh t

percen t i s no t readil y available , sho w range . Applicatio n Technique : Lis t eac h applicatio n techniqu e use dt o appl y th e ge l coat s an dresins . Includ e i n parenthese s after

techniqu e th e percentag e o f eac h materia l applie dusin g tha t technique . Othe r Emissio n Reductio n Technique : I f yo u us e add-o n control s o r an y othe r

techniqu e t o ca n b e quantifie dfo r reducin g emissions , pleas e lis t an dthe n sho w i n parenthese s th e overal l capture-and-contro l effectiveness . Colo r (ge l coa tonly) : Fo r ge l coat s only , indicat e for eac h ge l coat

on e ofth e following : white/of f whit e pigmented , othe r pigmented ; o r

clear .Facility Nam e an dLocation : M*P*$
- C^t-vic**-* . CA\U Hour s o f Operation : Yea r fo r Whic h Dat aI s Bein g Reported : iffi l 

### FACILIT Y SURVE Y TABL E



### W Proces s Groupin g Example s Ope n molding , mechanica l Ope n molding , mechanical , non-corrosio n resistant , fille d OptvMMoVa . »V\A ,

v ~\</\a.\AO*s*-

v

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resi n 

### r*s-v \ T>t^t«4c i <f\ Cotiftl 

### r<<**\
V^"i ^ 

### 4f\c&dr Quantit y

Use d(tpy )
500 100 0 

### S2S.1. \OZ.O Averag e HA P

Conten t (wt . % ) 4 6 32-3 7 

## 41*/ . Applicatio n

Techniqu e
spra y mechanical , non-atomize d (100% ) Othe r Emissio n Reductio n Techniqu e

non e incinerato r

(90 % overal l captur e an dcontrol ) Colo r

(ge l coa t only ) offwhit e N AFacilit y Nam e an dLocation : 

### Pag e "2 .

Proces s Groupin g Q>u_Kbre^O^ 

# fcn^ Materia l



## 5M ^ 

# uc/ A tf^A Quantit y

Use d(tpy )

3. 1 Averag e HA P

Conten t ^wt . % ) 

## 4 1 % Applicatio n

Techniqu e Othe r Emissio n Reductio n Techniqu e Colo r

(ge l coa t only )

### Facilit

y Nam e an dLocation : Kr6 ? - tAcLeAcuu-d^ p Hour s o f Operation : Yea r fo r Whic h DataI s Bein g Reported : 11^ 7 FACILIT Y SURVE Y TABL E

^ Proces s Groupin g Example s Ope n molding , mechanica l Ope n molding , mechanical , non-corrosio n resistant , filled £bev> . tAA.o\*k*v\e

\i

\A\tXV_\JO_\ \t\tcl&VMfiJL 

## TooV^^^toc b Materia l pigmente dge l coa t viny l este r

resi n 

### re-s-tv s 

### y^W^ W ^loXt " TW A 

### r<*3iv \ de l to<£\" Quantit y

Use d (tpy ) 500 100 0 

### Xo ^ 4 b Averag e HA P

Conten t (wt . % ) 4 6 32-3 7 

## 3S £
^ Applicatio n

Techniqu e
spray mechanical , non-atomize d (100% ) Othe rEmissio n

Reductio n Techniqu e

non e incinerato r

(90 % overal l captur e an dcontrol ) Colo r

(ge l coa t only ) offwhit e N AFacilit y Nam e an dLocation : Pag e 2 .

• ^ Proces s Groupin g Materia l Quantit y Use d (tpy ) Averag e HA P

Conten t (wt . % ) Applicatio n

Techniqu e Othe r Emissio n Reductio n Techniqu e Colo r

(ge l coa t only )Facilit

y Nam e andLocation : Mfc ? ~ T^affi s Hour s o f Operation : Yea r fo r Whic h Dat aI s Bein g Reported : FACILIT Y SURVE Y TABL E

^ Proces s Groupin g Example s Ope n molding , mechanica l Ope n molding , mechanical , non-corrosio n resistant , fille d t3p*fc*AU^Vl-\

v ^ >

WV2O/**AK1O»

A G>iMAf^««i>^ v ^wv>tS v Toein g r€S M Materia l
pigmente dge l coa t viny l este r

resi n -tD*5>l<YV9\V*S

M ^xhjesks- aA. Cocdc ^pyif u re ^ Quantit y

Use d(tpy )
50 0 100 0 Averag e HA P

Conten t (wt . % ) 4 6 32-3 7 

## *z.%

o% Applicatio n

Techniqu e
spray mechanical , non-atomize d (100% ) Ci°0*7o) Othe r Emissio n Reductio n Techniqu e

non e incinerato r

(90 % overal l captur e an dcontrol ) Colo r

(ge l coa t only ) offwhit e N AFacilit y Nam e an dLocation : rlfij ? -Te-Cfl- S 

### Pag e 2 .

<* } Proces s Groupin g Materia l Quantit y Use d (tpy ) Averag e HA P

Conten t (wt . % ) Applicatio n

Techniqu e Othe rEmissio n Reductio n Techniqu e Colo r

(ge l coa t only )

T lFacilit y Nam e an dLocation : i\p6}~ T*>\lfl^,<u*vicg ? WWiAS Hour s o f Operation : Yea r fo r Whic h Dat aI s Bein g Reported :

-£ > 

### FACILIT Y SURVE Y TABL E Proces s Groupin g Example s Ope n molding , mechanica l Ope n molding , mechanical , non-corrosio n resistant , fille d A)-0v \w^\a*v\ a 

### ltr* \ ToaWy-^s ^ Materia l pigmente dge l coa t viny l este r

resi n \ Quantit y

Use d (tpy )
50 0 100 0 Averag e HA P

Conten t (wt . % ) 4 6 32-3 7 Applicatio n

Techniqu e
spray mechanical , non-atomize d (100% ) Othe rEmissio n

Reductio n Techniqu e

non e incinerato r

(90 % overal l captur e an dcontrol ) Colo r

(ge l coa t only ) offwhit e N A



# 1Facilit y Nam e an dLocation : Pag e

O Proces s Groupin g Materia l Quantit y Use d(tpy ) Averag e HA P

Conten t (wt . % ) Applicatio n

Techniqu e

. _ Othe r Emissio n

Reductio n Techniqu e Colo r

(ge l coa t only )Facilit y Nam e an dLocation : Hour s o f Operation : ' Year fo r Whic h Dat aI s Bein g Reported : 

### FACILIT Y SURVEY TABL E Proces s Groupin g Example s Ope n molding , mechanica l Ope n molding , mechanical , non-corrosio n resistant , fille d OtfAA UA.o\.Q.\>U

H ~\0d tac./'t'SiVN. Co**\* SSfi&

K*Me\<L<*C\ 

# (tn \ Materia l pigmente dge l coa t viny l este r

resi n Quantit y

Use d (tpy )
50 0 100 0 Averag e HA P

Conten t (wt . % ) 4 6 32-3 7 Applicatio n

Techniqu e
spra y mechanical , non-atomize d (100% ) Othe rEmissio n

Reductio n Techniqu e

non e incinerato r

(90 % overal l captur e an dcontrol ) Colo r

(ge l coa t only ) offwhit e N AFacilit y Nam e an dLocation : Mrp - ypr'fC^(Aird\\Y\(\. Pag e



# f Proces s Groupin g Materia l Quantit y Use d (tpy ) Averag e HA P

Conten t (wt . % ) Applicatio n

Techniqu e Othe r Emissio n Reductio n Techniqu e Colo r

(ge l coa t only )Facilit y Nam e an dLocation : Hour s o f Operation : Yea r for Whic h Dat aI s Bein g Reported :



### C o FACILIT Y SURVE Y TABL E Proces s Groupin g Example s Ope n molding , mechanica l Ope n molding , mechanical , non-corrosio n resistant , filled Materia l pigmente dge l coa t viny l este r

resi n Quantit y

Use d (tpy )
50 0 100 0 Averag e HA P

Conten t (wt . % ) 4 6 32-3 7 Applicatio n

Techniqu e
spray mechanical , non-atomize d (100% ) Othe rEmissio n

Reductio n Techniqu e

non e incinerato r

(90 % overal l captur e an dcontrol ) Colo r

(ge l coa t only ) offwhit e N AFacilit y Nam e an dLocation : Pag e

- ^ Proces s Groupin g Materia l Quantit y Use d(tpy ) Averag e HA P

Conten t (wt . % ) Applicatio n

Techniqu e Othe r Emissio n Reductio n Techniqu e Colo r

(ge l coa t only )

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