# Patent

## Title
Rail anchor isolator

## Abstract

The present invention provides an isolator particularly adapted for use with a rail anchor utilized in an application where railroad rail is installed on concrete ties. The isolator protects the concrete tie from contact with the rail anchor caused by longitudinal movement of the rail due to train acceleration of deceleration or expansion and contraction due to temperature changes. In one embodiment, the isolator is comprised of a structural plastic material and includes a front face section and a rear face section. The front face section and rear face section each comprise a generally rectangular structure, having a top edge, bottom edge, and side edges. A center section joins the front face section and rear face section and forms part of the top of the isolator. In another embodiment, the front face section includes a top section and bottom section, with the top section having a lower edge projecting laterally at an acute angle from the bottom section. Similarly, the rear face section includes a top section and a bottom section, with the top section having a lower edge projecting laterally at an acute angle from the bottom section.

## Background
This application is a divisional of application Ser. No. 11/068,135, filed Mar. 1, 2005, now U.S. Pat. No. 7,147,169.
The present invention relates to an isolator for use with a rail anchor and, more particularly, to an isolator for use with a rail anchor applied to railroad rail mounted on concrete ties.


BACKGROUND OF THE INVENTION
In the installation and operation of railroad rail, the standard rail fastener is a spike driven into a wood tie on either side of the rail. Such arrangement is designed to keep the lateral spacing between rails to maintain gauge distance. Tie plates are also utilized as bearing pads against lateral and vertical forces.
Special problems have arisen due to the use of concrete ties in certain railroad rail installations. One approach to restricting and restraining rail used with concrete ties is shown in U.S. Pat. No. 5,016,816.
The particular problem with railroad rail mounted on concrete ties is longitudinal rail movement when holding is provided with resilient fasteners. Rail anchors can be used to restrict such longitudinal rail movement, which typically occurs during the acceleration and deceleration of trains or the expansion and contraction due to temperature changes. However, abrasions from the steel rail anchor against the concrete tie tend to erode and eventually damage the concrete tie.
Accordingly, it is an object of the present invention to provide an improved isolator for use with a rail anchor, particularly adapted for use with concrete ties.
SUMMARY OF THE INVENTION
The present invention provides an isolator particularly adapted for use with a rail anchor utilized in an application where railroad rail is installed on concrete ties. The isolator protects the concrete tie from longitudinal movement of the rail due to expansion and contraction due to changing temperatures, and the acceleration and deceleration of trains.
In one embodiment, the isolator is comprised of a structural plastic material and includes a front face section and a rear face section. The front face section and rear face section each comprise a generally rectangular structure, having a top edge, bottom edge, and side edges. A center section joins the front face section and rear face section and forms part of the top of the isolator. In another embodiment, the front face section includes a top section and bottom section, with the top section having a lower edge projecting laterally at an acute angle from the bottom section. Similarly, the rear face section includes a top section and a bottom section, with the top section having a lower edge projecting laterally at an acute angle from the bottom section.
The isolator is adapted to receive a rail anchor such that either the front face section or the rear face section of the isolator would contact the concrete tie and thereby isolate the steel rail anchor from the concrete tie.



BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings,
FIG. 1 is an end view of a rail anchor isolator in accordance with an embodiment of the present invention;
FIG. 2 is a top view of a rail anchor isolator in accordance with an embodiment of the present invention;
FIG. 3 is a side view, in partial cross-section, of a rail anchor isolator in accordance with an embodiment of the present invention;
FIG. 4 is an end view, in partial cross-section, of a rail anchor isolator installed on a railroad rail and tie in accordance with an embodiment of the present invention;
FIG. 5 is an end view of a railroad rail, in partial cross-section, with a rail anchor and rail anchor isolator installed on a railroad tie in accordance with an embodiment of the present invention;
FIG. 6 is an end view of a rail anchor isolator in accordance with a second embodiment of the present invention;
FIG. 7 is a bottom view of a rail anchor isolator in accordance with a second embodiment of the present invention;
FIG. 8 is a side view, in partial cross-section, of a rail anchor isolator in accordance with a second embodiment of the present invention;
FIG. 9 is a side view of a rail anchor isolator in accordance with a second embodiment of the present invention;
FIG. 10 is an end view, in cross-section, of a rail anchor isolator in accordance with a second embodiment of the present invention;
FIG. 11 is an end view, in partial cross-section, of a rail anchor isolator installed on a railroad rail and tie in accordance with a second embodiment of the present invention, and
FIG. 12 is an end view of a railroad rail, in partial cross-section, with a rail anchor and rail anchor isolator installed on a railroad tie in accordance with a second embodiment of the present invention.



DETAILED DESCRIPTION OF THE INVENTION
Referring now to FIGS. 1-3, a rail anchor isolator is shown generally at 10. Rail anchor isolator 10 is seen to be of a general channel shape in cross-section, and is comprised of front face section 12 and rear face section 23. Center section 20 is seen to extend between and join front face section 12 and rear face section 23. The top surface 22 of center section 20 is seen to be planar with the top surfaces of front face section 12 and rear face section 23 to form a generally flat top surface of rail anchor isolator 10.
Front face section 12 is seen to be a generally elongated, rectangular structure having a top edge, a bottom edge 13, and two side edges 37 and 39. Front face section 12 also includes rib section 14 which extends laterally and includes an angle section 16 that extends from front face section depending lower section 18. Front face section depending lower section 18 is seen to taper to a decreasing thickness toward bottom edge 13.
Similarly, rear face section 23 is seen to be a generally elongated, rectangular structure having a top edge, a bottom edge 31, and two side edges 37 and 39. Rear face section 23 also includes rib section 24 which extends laterally and includes an angle section 26 that extends from front face section depending lower section 28. Rear face section depending lower section 28 is seen to taper to a decreasing thickness toward bottom edge 31.
Front face section 12 is seen to have inner surface 19 and rear face section 23 is seen to have inner surface 29. These surfaces are spaced laterally by a distance A, which is seen to be less than the height of front face section 12, shown as H in FIG. 1.
Center section 20 is seen to have longitudinal edges 32 and 34. These edges are inset from inlet a distance B from the longitudinal edge 33 of front face section 12 and the longitudinal edge 35 of rear face section 23.
Referring now to FIGS. 4 and 5, a rail isolator 10 in accordance with an embodiment of the present invention is shown in an installation. Such installation includes concrete tie 40, which is a generally elongated rectangular structure, having edges 44 and 45, and top surface 46. A railroad rail is shown at 42 which includes a bottom edge or surface 43. A spacer 47 is provided on top 46 of concrete tie 44 to provide a space and support for rail 42.
A rail anchor 50 is shown as comprising a bent, steel structure having a top end 52 extending to a lower end 54. Rail 42 is seen to be received in rail anchor 50 in a usual fashion. Further, rail anchor 50 includes a lower edge 56 with an upper surface 57 which is spaced below and around rail anchor isolator 10; upper surface 57 contacts or abuts center section 20. It is seen that rear face section 23 provides insulation and spacing between concrete tie side 44 and rail anchor 50. Further, rear face rib section 24 is seen to include angle section 26 which is adjacent a similarly angled section 49 of concrete tie 40.
Rail anchor 50 is seen to have intermediate sections 62 and 64 which fit through a spacing A between inner surface 19 of front face section 12 and inner surface 29 of rear face section 23. This fitting arrangement tends to keep rail isolator 10 in place between rail anchor 50 and concrete tie 40.
It should be understood that rail anchor isolator 10 is a unitary device, usually made in an extruded operation. The preferred material for rail anchor isolator 10 is a structural plastic, usually comprising about half a high density polyethylene, and about half a low density polyethylene component mix.
Referring now to FIGS. 6-10, a second embodiment of a rail anchor isolator is shown generally at 110. Rail anchor isolator 110 is seen to be of a general channel shape in cross-section, and is comprised of front face section 123 and rear face section 112. Center section 120 is seen to extend between and join front face section 123 and rear face section 112. The top surface 122 of center section 120 is seen to be planar with the top surfaces of front face section 123 and rear face section 112 to form a generally flat top surface of rail anchor isolator 110.
Front face section 123 is seen to be generally elongated, generally planar rectangular structure having a top edge 122, a bottom edge 131, and two side edges 157 and 159. Similarly, a rear face section 112 is seen to be a generally elongated, generally planar rectangular structure having a top edge 122, a bottom edge 113, and two side edges 137 and 139.
Front face section 123 is seen to have inner surface 129 and rear face section 112 is seen to have inner surface 119. These surfaces are spaced laterally by a distance A′, which is seen to be less than the height of front face section 123, as shown as H′ in FIG. 6.
Center section 120 is seen to have longitudinal edges 160 and 162. These edges are inset from inlet a distance B′ from the longitudinal edges 157 and 159 of front face section 123 and the longitudinal edges 137 and 139 of rear face section 112. Further, longitudinal edges 160 and 162 are seen to each extend at an acute angle from top surface 122. This angle is preferably, in the embodiment, about 60°.
Referring now to FIGS. 11 and 12, rail isolator 110 in accordance with a second embodiment of the present invention is shown in an installation. Such installation includes concrete tie 140, which is a generally elongated rectangular structure, having edges 144 and 145, and top surface 146. A railroad rail is shown at 142 which includes a bottom edge or surface 143. A spacer 147 is provided on top 146 of concrete tie 144 to provide spacing and support for rail 142. Spacer 147 is usually comprised of a 1:1 blend of high density and low density polyethylene.
A rail anchor 150 is shown as compromising a bent, usually steel structure having a top end 152 extending to a lower end 154. Rail 142 is seen to be received in rail anchor 150 in a usual fashion. Further, rail anchor 150 includes a lower edge 156 with an upper surface 157 which is spaced below and around rail anchor isolator 110; upper surface 157 contacts or abuts center section 120. It is seen that rear face section 112 provides insulation between concrete tie side 144 and rail anchor 150.
Rail anchor 150 is seen to have intermediate sections 162 and 164 which fit through a spacing A between inner surface 129 of front face section 123 and inner surface 119 of rear face section 112. This fitting arrangement tends to keep rail isolator 110 in place between rail anchor 150 and concrete tie 140.
It should be understood that rail anchor isolator 110 is a unitary device, usually made in an injected mold. The preferred material for rail anchor isolator 110 is a structural plastic, usually comprising about half a high density polyethylene, and about half a low density polyethylene component mix.

## Claims

1. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a structure including a front face section and a rear face section,
the front face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
and a center section that joins the front face section and the rear face section,
the center section having a top surface,
the center section having a front surface that extends at an acute angle from the top surface,
the center section having a rear surface that extends at an acute angle from the top surface,
and the center section also having a bottom surface that is generally parallel with the top surface the bottom surface also connecting the front surface and the rear surface of the center section,
wherein the acute angle of the front surface of the center section is less than the acute angle of the rear surface of the center section.

2. The isolator of claim 1
wherein the front face section has a height and is spaced from the rear face section by an amount that is less than the height of the front face section.

3. The isolator of claim 1
wherein the front face section and the rear face section are generally parallel.

4. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a front face section comprising a generally rectangular structure having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure having a top edge, bottom edge and two side edges,
and a center section that joins the front face section and the rear face section,
the center section having a top surface,
the center section having a front surface that extends at an acute angle from the top surface,
the center section having a rear surface that extends at an acute angle from the top surface,
and the center section also having a bottom surface that is generally parallel with the top surface the bottom surface connecting the front surface and the rear surface,
wherein the acute angle of the front surface of the center section is less than the acute angle of the rear surface of the center section.

5. The isolator of claim 4
wherein the front face section has a height and is spaced from the rear face section by an amount that is less than the height of the front face section.

6. The isolator of claim 4
wherein the front face section and the rear face section are generally parallel.

7. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a structure including a front face section and a rear face section,
the front face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
and a center section that joins the front face section and the rear face section,
the front face section having a rib section that extends at an acute angle from an outer surface of the front face section,
the rear face section having a rib section that extends at an acute angle from an outer surface of the rear face section, and
wherein the front face section has a height and is spaced from the rear face section by an amount that is less than the height of the front face section.

8. The isolator of claim 7
wherein the isolator is a unitary structure comprised of a structural plastic material.

9. The isolator of claim 7
wherein the isolator is comprised of a structural plastic material that is an electrical insulator.

10. The isolator of claim 7
wherein the rib section of the front face section extends along the entire length of the front face section.

11. The isolator of claim 7
wherein the rib section of the rear face extends along the entire length of the rear face section.

12. The isolator of claim 7
wherein the front face section includes a lower section that depends from the rib section and that is of a thickness that tapers from the rib section toward the bottom edge.

13. The isolator of claim 7
wherein the rear face section includes a lower section that depends from the rib section and is of a thickness that tapers from the rib section toward the bottom edge.

14. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a structure including a front face section and a rear face section,
the front face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
and a center section that joins the front face section and the rear face section,
the center section having a top surface,
the center section having a front surface that extends at an acute angle from the top surface,
the center section having a rear surface that extends at an acute angle from the top surface,
and the center section also having a bottom surface that is generally parallel with the top surface and which connects the bottom surface also connecting the front surface and the rear surface of the center section,
wherein the center section has a height that is over half the height of the front face section.

15. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a front face section comprising a generally rectangular structure having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure having a top edge, bottom edge and two side edges,
and a center section that joins the front face section and the rear face section,
the center section having a top surface,
the center section having a front surface that extends at an acute angle from the top surface,
the center section having a rear surface that extends at an acute angle from the top surface,
and the center section also having a bottom surface that is generally parallel with the top surface, the bottom surface connecting the front surface and the rear surface,
wherein the center section has a height that is over half the height of the front face section.

16. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a structure including a front face section and a rear face section,
the front face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
and a center section that joins the front face section and the rear face section,
the center section having a top surface,
the center section having a front surface that extends at an acute angle from the top surface,
the center section having a rear surface that extends at an acute angle from the top surface,
and the center section also having a bottom surface that is generally parallel with the top surface, the bottom surface also connecting the front surface and the rear surface of the center section,
wherein the isolator is a unitary structure comprised of a structural plastic material.

17. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a front face section comprising a generally rectangular structure having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure having a top edge, bottom edge and two side edges,
the center section that joins the front face section and the rear face section,
the center section having a top surface,
the center section having a front surface that extends at an acute angle from the top surface,
the center section having a rear surface that extends at an acute angle from the top surface,
and the center section also having a bottom surface that is generally parallel with the top surface, the bottom surface connecting the front surface and the rear surface,
wherein the isolator is a unitary structure comprised of a structural plastic material.

18. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a structure including a front face section and a rear face section,
the front face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure, having a top edge, bottom edge and two side edges,
and a center section that joins the front face section and the rear face section,
the center section having a top surface,
the center section having a front surface that extends at an acute angle from the top surface,
the center section having a rear surface that extends at an acute angle from the top surface,
and the center section also having a bottom surface that is generally parallel with the top surface and which connects the bottom surface also connecting the front surface and the rear surface of the center section,
wherein the isolator is comprised of a structural plastic material that is an electrical insulator.

19. An isolator for use with a rail anchor,
the isolator isolating the rail anchor from a railroad tie, and comprising:
a front section comprising a generally rectangular structure having a top edge, bottom edge and two side edges,
the rear face section comprising a generally rectangular structure having a top edge, bottom edge and two side edges,
and a center section that joins the front face section and the rear face section,
the center section having a top surface,
the center section having a front surface that extends at an acute angle from the top surface,
the center section having a rear surface that extends at an acute angle from the top surface,
and the center section also having a bottom surface that is generally parallel with the top surface and which connects the bottom surface connecting the front surface and the rear surface,
wherein the isolator is comprised of a structural plastic material that is an electrical insulator.