# APPENDIX A: COMMUNICATION RECORDS

# MS DEQ - Chromcraft Furniture, MS

# E C 

# /

R Incorporated Providing Environmental Technical Support Since 1989

501 Eastowne Dr., Suite 250  Chapel Hill, North Carolina 27514 Telephone: (919) 484-0222  Fax: (919) 484-0122 

### TELECOMMUNICATION DATE: April 4, 2013 CALLER: Jeff Harris COMPANY: EC/R Inc. TELEPHONE NO. 919/484-0222 x335 PERSON CALLED: Ms. Susan Holden COMPANY: MS DEQ, Emission Inventory Group TELEPHONE NO. 601-961-5276 SUBJECT: Emissions from Foam Production at Ch romcraft Furniture, Senatobia, MS I spoke with Ms. Holden regarding availa bility of current emissions information from Chromcraft Furniture in Senatobia, MS. She stated that the 2011 emisisons inventory is currently being prepared, and agreed to investigate and provide th e most current information available. Ms. Holden spoke with personnel in the emissions inventory, permitting, and compliance groups of MS DEQ and found the following information: 1) The current emissions inventory shows sim ilar emissions from foam production processes to those included in the 2005 NEI. These emissions are approximately half a ton per year of unspeciated VOC. However, these VOC are larg ely emitted by a gluing booth in the foam production area of the facility. Gluing operations are classifiesd as foam fabrication and thus are not considered to be emissions from the foam production process. 2) Ms. Holden provided an MSDS for the mixture u sed in the foam moldin g process, and stated that estimated emissions of the mixture from the foam production process are 0.0014 tons per year. Speciated emissions for the HAP component s of the mixture are calculated below based on this estimate and the information in the MSDS. Chromcraft Furniture – 2011 Foam Production Speciated Emission Calculations HAP Component Mixture Content 1 

### Emissions (tpy) 2 

### 2,4 Toluene Diisocyanate 68% 0.00095 Methylene diphenyl diisocyanate 15% 0.00021 1 

### Upper bound concentration estimates are assumed for these components to be conservative. 2 

### Calculated as total emissions (0.0014 tpy) multipled by the mixture content fraction (e.g., 0.0014*0.68)

Attachments: Original e-mail from Ms. Holden and MSDS.1 

## Jeff Harris From: Susan_Holden@deq.state.ms.us Sent: Thursday, April 04, 2013 3:09 PM To: harris.jeff@ecrweb.com Subject: RE: Chromcraft Furniture MS Permit No. 2600-00003 Attachments: chromcraft tdi msds.PDF Attached is the MSDS for the Bayer Iso cyanate Mixture which Chromcraft used in 2011. The upper bound for 584849, 2,4 Toluene Diisocyanate, is 68 %. The upper bound for 91087, 2,6 Toluene Diisocyanate, is 17%. It also has these components. The upper bound for 101688, 4,4 Diphenylmethane Diisocyanate, is 15%. The upper bound for 26447405, 2,2 2,4 Di phenylmethane Diisocyanate, is 10%. The upper bound for 9016879, Higher Oligomers of MDI, is 15%. The total emissions from this product are 0.0014 tons per year. The total of the upper bounds are 125%, but since some are not haps, you may want to assign the maximum upper bound to the haps.

Susan L. Holden, P.E. (601) 961-5276 Mississippi Department of Environmental Quality P.O. Box 2261 Jackson, MS 39225.;,;/—I Bayer eTRANSPORTATIONEMERGENCYCALLCHEMTREC:(800)424—9300DISTRICTOFCOLUMBIA:(202)483—7616 MATERIAL SAFETY DATA SHEETIBAYERCORPORATIONVPRODUCTSAFETY®ULATOR?AFFAIRS100BayerRoadPittsburghPA15205—9741NON-TRANSPORTATIONBAYEREMERGENCYPHONE...:(412)923—1800BAYERINFORMATIONPHONE.:(800)662—2927I.PRODUCTIDENTIFICATION:VPRODUCTNAMEPRODUCTCODECHEMICALFAMILYCHEMICALNAMEFORMULAMondurT—422VE—422AromaticIsocyanateTolueneDiisocyanate(TDI)—DiphenylmethaneDiisocyanate(MDI)BlendNotApplicableII.HAZARDOUSINGREDIENTS.005.036.020ProductCode:E—422Approvaldate:05/02/94MSDSPage1ContinuedonnextpageINGREDIENTNAME/CASNUMBEREXPOSURELIMITSCONCENTRATION(7.)2,4—TolueneDiisocyanate584—84—9OSHA:ppmTWA*Upperbound68mg!m3TWAppmSTEL*.140mg/m3STELACGIH:.005ppmTWA.036 tng/m3TWA.020ppmSTEL140mg/m3STEL,*Theselimitsarebasedonthosepromulgatedbythe1989OSHAAirContaminantsStandard29CFR1910.1000.ForSection302and313SARAinformationrefertopage6,SectionIX,SARA.26—To1ueneDilsocyanate91—08—7OSHA:NotEstablishedUpperbound177.ACGIH:NotEstablishedTherearenoestablishedguidelinesforthe2,6—TDIisomer.However,MILESrecommendstheestablished2,4—TDIguidelinelimitsforthe2,6—TDIisomer.ForSection302and313SARAinformationrefertoPage6,SectionIX,SARA.II. HAZARDOUS INGREDIENTS (Cortinued) INGREDIENT NAME /CAS NUMBER EXPOSURE LIMITS CONCENTRATION

(•/.) 4,4’—Diphenylmethañe Oiisocyanate 101—68-8 OSHA

: .020 ppm Ceiling .200 mg/m3 Ceiling ACGIH: .005 ppm TWA .051 mg/m3 TWA Diphenylmethane Diisocyanate (2,2; 2,4 Isomers) 26447—40—5 OSHA

: Not Established ACGIH: Not Established Higher Oligomers

of MDI 9016—87—9 OSHA

: Not Established ACGIH.: Not Established III. PHYSICAL PROPERTIES:

Upper bound 15% Upper bound 10% Upper bound 15% PHYSICAL FORM COLOR ODOR ODOR THRESHOLD pH BOILING POINT MELTING/FREEZING POINT....: SOLUBILITY

IN WATER SPECIFIC GRAVITY BULK DENSITY % VOLATILE
BY VOLUME VAPOR PRESSURE VAPOR DENSITY Liquid Dark Brown Sharp, pungent (odor threshold greater than TLV) Greater than TLV of 0.005 ppm for TDI Not Applicable Not. Established
for Blend; Approx. 484
F (251 c) for TDI; Approx. 406

F (208 C) at
5 mmHg for MDI. Not EstabLished
for Blend Not soluble. TDI and MDI react slowly with water to liberate C02 gas. 1.23

@ 77 F (25 c) 10.26 lbs/gal Negligible Approx. 0.025mtn Kg

@ 77 F (25 C) for TDI; Less than 10—5 nnnHg

@ 77 F (25 C) for MDI 6.0 for TDI; 8.5 for MDI (Air

1) IV. FIRE AND EXPLOSION DATA: FLASH POINT FLAMMABLE LIMITS: UPPER EXPLOSIVE LIMIT (UEL) (7.): 9.5 TDI LOWER EXPLOSIVE LIMIT (LEL) (7.): 0.9% TDI EXTINGUISHING MEDIA
spray for large fires. Product Code: E-422 Approval date: 05/02/94

MSDS Page

2 Continued

on next page 275.0

F (135.0
C) Pensky—Martens Closed Cup (ASTM D—93) Dry Chemical; Carbon Dioxide; Foam; Water

# MS DEQ - Flexible Foam, MS

# E C 

# /

R Incorporated Providing Environmental Technical Support Since 1989

501 Eastowne Dr., Suite 250  Chapel Hill, North Carolina 27514 Telephone: (919) 484-0222  Fax: (919) 484-0122 

### TELECOMMUNICATION DATE: July 23, 2012 CALLER: Jeff Harris COMPANY: EC/R Inc. TELEPHONE NO. 919/484-0222 x335 PERSON CALLED: Ms. Carla Brown COMPANY: MS DEQ TELEPHONE NO. 601-961-5235 SUBJECT: Emissions from Foam Production at Fl exible Foam Products Inc. Tupelo, MS I spoke with Ms. Brown regarding availability of current emissions information from Flexible Foam Products Inc.in Tupelo, MS. She provided a copy of the current MS inventory for the facility, which shows no current emissions of epichlorohydrin, acrolein, diethanolamine, propylene dichloride, or 1,1,2,2-tetrachloroethane. Pollutants not present in th e inventory were not included in the modeling file for the facility, and FPUF emissions in the EIS data used in the dataset were updated using emissions values in the MSDEQ inventory.
Attachments: Original e-mail from Ms. Brown and MS DEQ Inventory for the facility.1 

## Jeff Harris From: Carla_Brown@deq.state.ms.us Sent: Monday, July 23, 2012 4:19 PM To: harris.jeff@ecrweb.com Subject: Re: Request for Facility Information - Flexible Foam Products Inc. Tupelo, MS Attachments: Flexible_Foam_Inventory.pdf Jeff, Sorry for the delay. I actually thought I had emailed you that information ea rlier this morning. I'm attaching a copy of the annual emissions report they submitted for actual emissions in 2011. Let me know if you need some additional information.

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ Carla Brown, P.E. Chemical Branch Manager Environmental Permits Division Office of Pollution Control Mississippi Department of Environmental Quality P.O. Box 2261 Jackson, MS 39225 cbrown@deq.ms.gov Phone: (601) 961-5235 Fax; (601) 961-5703

From: "Jeff Harris" <harris.jeff@ecrweb.com> To: <CARLA_BROWN@DEQ.STATE.MS.US> Date: 07/23/2012 02:17 PM Subject: Request for Facility Information - Flexible Foam Products Inc. Tupelo, MS 

### Carla, As we discussed on the phone last week, I am Jeff Harris, an engineer with EC/R incorporated in Chapel Hill, NC. We are assisting the USEPA with the Risk and Technology Review for the Flexible Polyurethane Foam source category. I appreciate the time you took to speak with me last week. I was wondering if you had any luck finding any more recent emissions for this facility: Flexible Foam Products Inc. 1665 South Veterans Blvd Tupelo, MS MS Permit No.: 1540
‐ 00046 As I mentioned on the phone, we are particularly interested in emissions from the polyurethane foam production process, including associated storage tanks and equipment leaks. The emissions information we have been using for our modeling is somewhat dated, and is compiled from the 2005 and 2008 EPA emission inventories. We would very much like to verify it against any more recent emissions data you may have. Thank you for any assistance you can provide, Jeff

_______________

______ Jeff Harris EC/R Incorporated

# VA DEQ - IAC Strasburg, VA

# E C 

# /

R Incorporated Providing Environmental Technical Support Since 1989

501 Eastowne Dr., Suite 250  Chapel Hill, North Carolina 27514 Telephone: (919) 484-0222  Fax: (919) 484-0122 

### TELECOMMUNICATION DATE: July 17, 2012 CALLER: Jeff Harris COMPANY: EC/R Inc. TELEPHONE NO. 919/484-0222 x335 PERSON CALLED: Mr. Jeremy Funkhauser COMPANY: VA DEQ TELEPHONE NO. 540-574-7820 SUBJECT: Emissions from IAC Strasburg, Strasburg, VA I spoke with Mr. Funkhauser regarding availability of current emissions information from IAC Strasburg in Strasburg, VA. He provided a copy of the current VA inventory for the facility, showing that glycol ether emissions from the facility are related to surface coating operations (two paint spray booths and one glue/paint application line) rather than foam injection. Since surface coating operations are not part of the foam production source category, these emi ssions were not included in the modeling file for the facility.
Attachments: Original e-mail from Mr. Funkha user and VA DEQ Inventory for the facility.1 

## Jeff Harris From: Funkhouser, Jeremy (DEQ) <Jeremy.Funkhouser@deq.virginia.gov> Sent: Tuesday, July 17, 2012 12:10 PM To: 'harris.jeff@ecrweb.com' Subject: Glycol ether emissions from IAC Strasburg Attachments: 80964 IAC EI 2008.pdf; 80964 IAC EI 2011.pdf


### Jeff, From what I’ve been able to find so far it appears the glycol ether emissions from IAC Strasburg (Reg. No. 80964) are related to surface coating operations (two paint spray booths and one glue/paint application line) rather than foam injection. Attached are the emissions inventory break downs for 2011 and 2008 (the date of your inventory summary). Total emissions of glycol ether in 2008 are listed as 1.117 tons/yr, and emissions in 2011 are listed as 0.499 tons/yr. Let me know if this is helpful, or if you require additional information. Jeremy Funkhouser Air Permit Writer DEQ - Valley Regional Office P.O. Box 3000 Harrisonburg, VA 22801 Phone: 540-574-7820 Fax: 540-574-7878 E-mail: jeremy.funkhouser@deq.virginia.gov07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 1 of 16

Year of Emissions: FIPS County Code: Registration No: 80964 2011 171 Plant Name: Last Annual Update:

IAC Strasburg LLC 2011 00058 Plant ID:
GENERAL INFORMATION

Facility Name: Location Address: Mailing Address: Anuual Update Contact: Phone Number: (540) 465 - 3741

plastics Principal Product: Gray, Chris

806 E Queen Street Strasburg VA 22657 806 E Queen St Strasburg VA 22657 IAC Strasburg LLC

Comments: Chris Gray is the Plant Manager for both the Winchester and the Strasburg facilities - see letter dated 11/2/04. krs Facility Emissions Pollutant Emissions Value (tpy) Allowable Value Units PM 10 VOC PM GLYET 6MCYN 0.0896505010

3.7416300000 0.0306609304 0.4991310000 0.0000000000
STACK INFORMATION: 2

Stack Height(ft): Exit Gas Temperature(F): Gas Flow Rate(ACFM): Exit Gas Velocity(ft/sec): Plume Height(ft): 30 Permitted Equipment: N 0 0 0 0 0 Stack Diameter(ft):

Stack Type: F

VOC 0.0000000000
POINT INFORMATION: Description: Plant 1 Mold Shop Parts Washer (CC1) Design Capacity & Units: 0 21 State Sensitive: Permitted Equipment: N N Number: Stack Emissions Pollutant Emissions Value (tpy) Allowable Value Units Description: Plant 1 Mold Shop Parts Washer (CC1) UTM Zone: UTM Horizontal(KM): UTM Vertical(KM): GEP Stack Height: 0 GEP Building Height: 0 GEP Building Length: 0 GEP Bulding Width: Rough Terrain: N 17 4317.9 729.1

0
Elevation (ft above MSL): 560 Number: UTM Zone: UTM Vertical (KM): UTM Horizontal (KM): 4317.9 729.1 Latitude: 38 58 55 Longitude: -78 21 19 Property Area (Acres): No. of Employees: Primary SIC Code: 388 26.4
3089 o ' " o ' " 1707/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 2 of 16

STACK INFORMATION: 3 Per % Throughput: DEC-FEB: 25 MAR-MAY: 25 JUN-AUG: 25 SEP-NOV: 25 Operating Schedule: Hours/Day: 24 Days/Week: 7 Hours/Year: 8760 Point Emissions Pollutant Emissions Value (tpy) Allowable Value Units VOC 0.0000000000
SEGMENT INFORMATION: Description: 1 Source Classification Code: 49099999 Actual Annual Throughput: Max. Hourly Operation Rate: 0

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 0

N CC1 -Parts Washer

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Identify the Process and Solvent in Comments

Heat Content (MMBTU): 0

SCC Units: Tons Solvent Consumed

Throughput Limit: Throughput Unit:

Pollution Prevention Comments: Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) VOC 0.0000000000 2000.0000000000 Federal factor (auto calc)

Number: Space Heat (%): 0 Air Program Sub Part

Description: Mold-CLN Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 3 of 16

Stack Height(ft): Exit Gas Temperature(F): Gas Flow Rate(ACFM): Exit Gas Velocity(ft/sec): Plume Height(ft): 30 Permitted Equipment: N 0 0 0 0 0 Stack Diameter(ft):

Stack Type: F

VOC 0.6000000000
POINT INFORMATION: Description: Mold-CLN Design Capacity & Units: 0 Per % Throughput: DEC-FEB: 25 MAR-MAY: 25 JUN-AUG: 25 SEP-NOV: 25 Operating Schedule: Hours/Day: 24 Days/Week: 7 Hours/Year: 8760 Point Emissions Pollutant Emissions Value (tpy) Allowable Value Units VOC 0.6000000000
SEGMENT INFORMATION: Description: 1 Source Classification Code: 49099999 Actual Annual Throughput: Max. Hourly Operation Rate: 0

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N .6

N MOLD-CLN

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Identify the Process and Solvent in Comments

Heat Content (MMBTU): 0

SCC Units: Tons Solvent Consumed

Throughput Limit: Throughput Unit:

Pollution Prevention Comments: Segment Comments:

Number: 22 State Sensitive: Permitted Equipment: Space Heat (%): N

0 N
Air Program Sub Part Number: Stack Emissions Pollutant Emissions Value (tpy) Allowable Value Units UTM Zone: UTM Horizontal(KM): UTM Vertical(KM): GEP Stack Height: 0 GEP Building Height: 0 GEP Building Length: 0 GEP Bulding Width: Rough Terrain: N 17 4317.9 729.1

0
Elevation (ft above MSL): 56007/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 4 of 16

STACK INFORMATION: 4

Stack Height(ft): Exit Gas Temperature(F): Gas Flow Rate(ACFM): Exit Gas Velocity(ft/sec): Plume Height(ft): 0 Permitted Equipment: Y 20 2.5 70 3600 12.22 Stack Diameter(ft):

Stack Type: V

GLYET PM PM 10 VOC 0.3399150000

0.0220104294 0.0150000000 0.8100000000
POINT INFORMATION: Description: PL1-PAINT 1B Design Capacity & Units: 1 Per GALLONS HOUR % Throughput: DEC-FEB: 25 MAR-MAY: 25 JUN-AUG: 25 SEP-NOV: 25 Operating Schedule: Hours/Day: 24 Days/Week: 7 Hours/Year: 8760 Point Emissions Pollutant Emissions Value (tpy) Allowable Value Units GLYET PM PM 10 VOC 0.3399150000

0.0220104294 0.0150000000 0.8100000000 1.2700000000

2.4000000000 1.2700000000 2.4000000000 2.7000000000 lbs/hr tons/yr lbs/hr tons/yr tons/yr Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) VOC 0.6000000000 2000.0000000000 Federal factor (auto calc)

23 State Sensitive: Permitted Equipment: Space Heat (%): Y

0 N
Air Program SIP Sub Part Number: Stack Emissions Pollutant Emissions Value (tpy) Allowable Value Units Description: PL1-PAINT 1B UTM Zone: UTM Horizontal(KM): UTM Vertical(KM): GEP Stack Height: 0 GEP Building Height: 0 GEP Building Length: 0 GEP Bulding Width: Rough Terrain: N 17 4317.9 729.1

0
Elevation (ft above MSL): 560 Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 5 of 16

STACK INFORMATION: 6

Stack Height(ft): Exit Gas Temperature(F): Gas Flow Rate(ACFM): Exit Gas Velocity(ft/sec): Plume Height(ft): 30 Permitted Equipment: Y 0 0 70 0 0 Stack Diameter(ft):

Stack Type: F SEGMENT INFORMATION: Description: 1 Source Classification Code: 40200210 Actual Annual Throughput: Max. Hourly Operation Rate: 1

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 1333

Y PL1-PAINT 1B

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Paint: Water-base

Heat Content (MMBTU): 0

SCC Units: Gallons of Coating

3800 Gallons Coating Throughput Limit: Throughput Unit:

Pollution Prevention Comments: HVLP guns Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) PM PM 10 GLYET VOC 0.0220104294 0.0150000000 0.3399150000 0.8100000000 058 = Mat or Panel Filter 058 = Mat or Panel Filter 3.6290000000 0.0000000000 0.5100000000 0.0000000000 058 058 99.09 99.09 Supplied factor (auto calc) Material balance (user calc) Supplied factor (auto calc) Material balance (user calc) HVLP guns - transfer eff. and 97.4 filter eff. HVLP guns - transfer eff. and 97.4 filter eff. Number:

Description: PL2-PAINT-R/T-020 UTM Zone: UTM Horizontal(KM): UTM Vertical(KM): GEP Stack Height: 0 GEP Building Height: 0 GEP Building Length: 0 GEP Bulding Width: Rough Terrain: N 17 4317.9 729.1

0
Elevation (ft above MSL): 560 Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 6 of 16

6MCYN GLYET PM PM 10 VOC 0.0000000000

0.1592160000 0.0086505010 0.0086505010 0.4016300000
POINT INFORMATION: Description: PL2-PAINT-R/T-020 Design Capacity & Units: 5 Per GALLONS HOUR % Throughput: DEC-FEB: 25 MAR-MAY: 25 JUN-AUG: 25 SEP-NOV: 25 Operating Schedule: Hours/Day: 24 Days/Week: 7 Hours/Year: 8760 Point Emissions Pollutant Emissions Value (tpy) Allowable Value Units 6MCYN GLYET PM PM 10 VOC 0.0000000000

0.1592160000 0.0086505010 0.0086505010 0.4016300000 6.6800000000

6.6000000000 6.6800000000 6.6000000000 5.2000000000 lbs/hr tons/yr lbs/hr tons/yr tons/yr
SEGMENT INFORMATION: Description: 1 Source Classification Code: 40200210 Actual Annual Throughput: Max. Hourly Operation Rate: 5

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 496

Y R/T-United Paint Dark Slate, Med. Slate, or Med. Pebble Beige

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Paint: Water-base

Heat Content (MMBTU): 0

SCC Units: Gallons of Coating

9000 Gallons Coating Throughput Limit: Throughput Unit:

Pollution Prevention Comments: HVLP guns Segment Comments:

Number: 25 State Sensitive: Permitted Equipment: Space Heat (%): Y

0 N
Air Program SIP Sub Part Number: Stack Emissions Pollutant Emissions Value (tpy) Allowable Value Units07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 7 of 16

SEGMENT INFORMATION:

SEGMENT INFORMATION: Description:

Description: 2

3 Source Classification Code: 40200110 Actual Annual Throughput: Max. Hourly Operation Rate: 5

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 0

Y GM020-Red Spot Adhesion Promoter

GM020-Red Spot Med. Steel Gray SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Paint: Solvent-base

Heat Content (MMBTU): 0

SCC Units: Gallons of Coating

30 Gallons Coating Throughput Limit: Throughput Unit:

Pollution Prevention Comments: HVLP guns Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy)

Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) PM PM 10 GLYET VOC

PM PM 10 VOC 0.0085058792 0.0085058792 0.1592160000 0.3820000000

0.0000000000 0.0000000000 0.0000000000 058 = Mat or Panel Filter 058 = Mat or Panel Filter

058 = Mat or Panel Filter 058 = Mat or Panel Filter 3.7690000000 3.7690000000 0.6420000000 0.0000000000

2.5440000000 2.5440000000 6.1000000000 058 058

058 058 99.09 99.09

99.09 99.09 Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) Material balance (user calc)

Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) HVLP guns - transfer eff. and 97.4 fitler eff. HVLP guns - transfer eff. and 97.4 filter eff.

HVLP guns - transfer eff. and 97.4 filter eff. HVLP guns - transfer eff. and 97.4 filter eff. Number:

Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 8 of 16

SEGMENT INFORMATION: Description: 4 Source Classification Code:

Source Classification Code: 40200210

40200210 Actual Annual Throughput:

Actual Annual Throughput: Max. Hourly Operation Rate:

Max. Hourly Operation Rate: 5

5 State Sensitive:

State Sensitive: N

N Permitted Equipment:

Permitted Equipment: Pollution Prevention:

Pollution Prevention: N

N Insignificant Activity:

Insignificant Activity: N

N 0

0 Y

Y GM020-United Paint Dark Gray Metallic

SCC Description:

SCC Description: Trace%:

Trace%: 0

0 Ash%:

Ash%: 0

0 Sulfur%:

Sulfur%: 0

0 Paint: Water-base

Paint: Water-base Heat Content (MMBTU):

Heat Content (MMBTU): 0

0 SCC Units:

SCC Units: Gallons of Coating

Gallons of Coating 90

610 Gallons Coating

Gallons Coating Throughput Limit:

Throughput Limit: Throughput Unit:

Throughput Unit: Pollution Prevention Comments: HVLP guns Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) PM PM 10 GLYET VOC 0.0000000000 0.0000000000 0.0000000000 0.0000000000 058 = Mat or Panel Filter 058 = Mat or Panel Filter 3.4000000000 3.4000000000 0.4960000000 1.1900000000 058 058 99.09 99.09 Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) HVLP guns - transfer eff. and 97.4 filter eff. HVLP guns - transfer eff. and 97.4 filter eff.

Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 9 of 16

SEGMENT INFORMATION: Description: 5 Source Classification Code: 40200210 Actual Annual Throughput: Max. Hourly Operation Rate: 5

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 0

Y GM020-United Paint Very Dk. Steel Gray

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Paint: Water-base

Heat Content (MMBTU): 0

SCC Units: Gallons of Coating

155 Gallons Coating Throughput Limit: Throughput Unit: Pollution Prevention Comments:

Pollution Prevention Comments: HVLP guns

HVLP guns Segment Comments:

Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy)

Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) PM PM 10 VOC

PM PM 10 VOC 0.0000000000 0.0000000000 0.0000000000

0.0000000000 0.0000000000 0.0000000000 058 = Mat or Panel Filter 058 = Mat or Panel Filter

058 = Mat or Panel Filter 058 = Mat or Panel Filter 3.5080000000 3.5080000000 0.4600000000

3.8150000000 3.8150000000 0.3800000000 058 058

058 058 99.09 99.09

99.09 99.09 Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc)

Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) HVLP guns - transfer eff. and 97.4 filter eff. HVLP guns - transfer eff. and 97.4 filter eff.

HVLP guns - transfer eff. and 97.4 filter eff. HVLP guns - transfer eff. and 97.4 filter eff. Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 10 of 16

SEGMENT INFORMATION:

SEGMENT INFORMATION: Description:

Description: 6

7 Source Classification Code:

Source Classification Code: 40200110

40200110 Actual Annual Throughput:

Actual Annual Throughput: Max. Hourly Operation Rate:

Max. Hourly Operation Rate: 5

5 State Sensitive:

State Sensitive: N

N Permitted Equipment:

Permitted Equipment: Pollution Prevention:

Pollution Prevention: N

N Insignificant Activity:

Insignificant Activity: N

N 0

6.5 Y

Y GM020-United Paint Crosslinker

Ford Bus Grille - Argent or Black/QTP Reducer mixture - NB Coatings SCC Description:

SCC Description: Trace%:

Trace%: 0

0 Ash%:

Ash%: 0

0 Sulfur%:

Sulfur%: 0

0 Paint: Solvent-base

Paint: Solvent-base Heat Content (MMBTU):

Heat Content (MMBTU): 0

0 SCC Units:

SCC Units: Gallons of Coating

Gallons of Coating 100

200 Gallons Coating

Gallons Coating Throughput Limit:

Throughput Limit: Throughput Unit:

Throughput Unit: Pollution Prevention Comments: HVLP guns Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) PM PM 10 6MCYN VOC 0.0000000000 0.0000000000 0.0000000000 0.0000000000 058 = Mat or Panel Filter 058 = Mat or Panel Filter 4.8288000000 4.8288000000 0.0017820000 4.0800000000 058 058 99.09 99.09 Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) HVLP guns - transfer eff. and 97.4 filter eff. HVLP guns - transfer eff. and 97.4 filter eff. Number:

Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 11 of 16

STACK INFORMATION: 11

Stack Height(ft): Exit Gas Temperature(F): Gas Flow Rate(ACFM): Exit Gas Velocity(ft/sec): Plume Height(ft): 0 Permitted Equipment: N 11 1 70 1 .02 Stack Diameter(ft):

Stack Type: V

VOC 0.0000000000
POINT INFORMATION: Description: Rotocasts 1 and 2 Design Capacity & Units: 0 Per % Throughput: DEC-FEB: 25 MAR-MAY: 25 JUN-AUG: 25 SEP-NOV: 25 Operating Schedule: Hours/Day: 24 Days/Week: 7 Hours/Year: 8760 Point Emissions Pollutant Emissions Value (tpy) Allowable Value Units VOC 0.0000000000 Pollution Prevention Comments: HVLP guns Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) PM PM 10 VOC 0.0001446218 0.0001446218 0.0196300000 058 = Mat or Panel Filter 058 = Mat or Panel Filter 4.8900000000 4.8900000000 6.0400000000 058 058 99.09 99.09 Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) HVLP guns - transfer eff. and 97.4 filters HVLP guns - transfer eff. and 97.4 filters

30 State Sensitive: Permitted Equipment: Space Heat (%): N

0 N
Air Program Sub Part Number: Stack Emissions Pollutant Emissions Value (tpy) Allowable Value Units Description: Rotocasts 1 and 2 UTM Zone: UTM Horizontal(KM): UTM Vertical(KM): GEP Stack Height: 0 GEP Building Height: 0 GEP Building Length: 0 GEP Bulding Width: Rough Terrain: N 17 4317.9 729.1

0
Elevation (ft above MSL): 560 Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 12 of 16

STACK INFORMATION: 12

Stack Height(ft): Exit Gas Temperature(F): Gas Flow Rate(ACFM): Exit Gas Velocity(ft/sec): Plume Height(ft): 30 Permitted Equipment: N 0 0 0 0 0 Stack Diameter(ft):

Stack Type: F

VOC 0.0000000000
POINT INFORMATION: Description: Paint-CLN SEGMENT INFORMATION: Description: 1 Source Classification Code: 49099999 Actual Annual Throughput: Max. Hourly Operation Rate: 0

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 0

N ROTOCASTS 1 and 2

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Identify the Process and Solvent in Comments

Heat Content (MMBTU): 0

SCC Units: Tons Solvent Consumed

Throughput Limit: Throughput Unit:

Pollution Prevention Comments: Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) VOC 0.0000000000 2000.0000000000 Federal factor (auto calc)

Number:

31 Number: Stack Emissions Pollutant Emissions Value (tpy) Allowable Value Units Description: Paint-CLN UTM Zone: UTM Horizontal(KM): UTM Vertical(KM): GEP Stack Height: 0 GEP Building Height: 0 GEP Building Length: 0 GEP Bulding Width: Rough Terrain: N 17 4317.9 729.1

0
Elevation (ft above MSL): 560 Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 13 of 16

STACK INFORMATION: 14 Design Capacity & Units: 0 Per % Throughput: DEC-FEB: 25 MAR-MAY: 25 JUN-AUG: 25 SEP-NOV: 25 Operating Schedule: Hours/Day: 24 Days/Week: 7 Hours/Year: 8760 Point Emissions Pollutant Emissions Value (tpy) Allowable Value Units VOC 0.0000000000
SEGMENT INFORMATION: Description: 1 Source Classification Code: 49099999 Actual Annual Throughput: Max. Hourly Operation Rate: 0

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 0

N PAINT-CLN

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Identify the Process and Solvent in Comments

Heat Content (MMBTU): 0

SCC Units: Tons Solvent Consumed

Throughput Limit: Throughput Unit:

Pollution Prevention Comments: Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) VOC 0.0000000000 2000.0000000000 Federal factor (auto calc)

Number: State Sensitive: Permitted Equipment: Space Heat (%): N

0 N
Air Program Sub Part

Description: PL2-GB1-Line 1 Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 14 of 16

Stack Height(ft): Exit Gas Temperature(F): Gas Flow Rate(ACFM): Exit Gas Velocity(ft/sec): Plume Height(ft): 0 Permitted Equipment: Y 20 3.09 140 8000 17.78 Stack Diameter(ft):

Stack Type: V

GLYET PM PM 10 VOC 0.0000000000

0.0000000000 0.0660000000 1.9300000000
POINT INFORMATION: Description: PL2-GB1-Line1 Design Capacity & Units: 5 Per GALLONS HOUR % Throughput: DEC-FEB: 25 MAR-MAY: 25 JUN-AUG: 25 SEP-NOV: 25 Operating Schedule: Hours/Day: 24 Days/Week: 7 Hours/Year: 24 Point Emissions Pollutant Emissions Value (tpy) Allowable Value Units GLYET PM PM 10 VOC 0.0000000000

0.0000000000 0.0660000000 1.9300000000 4.3000000000 tons/yr
SEGMENT INFORMATION: Description: 1 Source Classification Code: 40200110 Actual Annual Throughput: Max. Hourly Operation Rate: 5

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 0

Y Chrysler HB/HG Service - Coat-it adhesive A & B

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Paint: Solvent-base

Heat Content (MMBTU): 0

SCC Units: Gallons of Coating

250 Gallons Coating Throughput Limit: Throughput Unit: Number: 32 State Sensitive: Permitted Equipment: Space Heat (%): Y

0 N
Air Program Sub Part Number: Stack Emissions Pollutant Emissions Value (tpy) Allowable Value Units UTM Zone: UTM Horizontal(KM): UTM Vertical(KM): GEP Stack Height: 0 GEP Building Height: 0 GEP Building Length: 0 GEP Bulding Width: Rough Terrain: N 17 4317.9 729.1

0
Elevation (ft above MSL): 56007/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 15 of 16

SEGMENT INFORMATION: Description: 2 Source Classification Code: 40200210 Actual Annual Throughput: Max. Hourly Operation Rate: 5

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 0

Y PN-99 and Chrysler HB/HG - PPG T7944 Trim Bond Heat Activated adhesive

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Paint: Water-base

Heat Content (MMBTU): 0

SCC Units: Gallons of Coating

200 Gallons Adhesive Throughput Limit: Throughput Unit: Pollution Prevention Comments:

Pollution Prevention Comments: HVLP guns

HVLP guns Segment Comments:

Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy)

Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) PM PM 10 VOC

PM PM 10 VOC 0.0000000000 0.0000000000 0.0000000000

0.0000000000 0.0000000000 0.0000000000 058 = Mat or Panel Filter 058 = Mat or Panel Filter

058 = Mat or Panel Filter 058 = Mat or Panel Filter 4.4500000000 0.0000000000 0.0000000000

4.4300000000 4.4300000000 0.1702000000 058 058

058 058 99.09 99.09

99.09 99.09 Supplied factor (auto calc) Material balance (user calc) Material balance (user calc)

Supplied factor (auto calc) Supplied factor (auto calc) Supplied factor (auto calc) filter efficiency and HVLP guns - transfer efficiency filter efficiency and HVLP guns - transfer efficiency

filter efficiency and HVLP gun transfer eff. filter efficiency and HVLP gun transfer eff. Number:07/17/2012 11:43 AM Date: 

### Commonwealth of Virginia Department of Environmental Quality Consolidated Plant Emissions Report Page 16 of 16

SEGMENT INFORMATION: Description: 3 Source Classification Code: 40200210 Actual Annual Throughput: Max. Hourly Operation Rate: 5

State Sensitive: N Permitted Equipment:

Pollution Prevention: N Insignificant Activity: N 3685

Y GMT360 Service - SWVF-NML Ebony, Lt. Cashmere, Lt. Grey, or Dk. Grey

SCC Description:

Trace%: 0 Ash%: 0 Sulfur%: 0

Paint: Water-base

Heat Content (MMBTU): 0

SCC Units: Gallons of Coating

500 Gallons Coating Throughput Limit: Throughput Unit:

Pollution Prevention Comments: HVLP guns Segment Comments: Segment Emissions Pollutant Method Factor A/S/T Primary Secondary Overall Emissions Value Allowable Value Units Control Control Efficiency % (tpy) PM PM 10 GLYET VOC 0.0000000000 0.0660000000 0.0000000000 1.9300000000 058 = Mat or Panel Filter 058 = Mat or Panel Filter 0.0000000000 0.0000000000 0.0000000000 0.0000000000 058 058 99.09 99.09 Material balance (user calc) Material balance (user calc) Material balance (user calc) Material balance (user calc) filter eff. and HVLP gun transfer eff. filter eff. and HVLP gun transfer eff. Number:

# Communications with Polyurethane Foam Association (PFA)

# E C 

# /

R Incorporated Providing Environmental Technical Support Since 1989

501 Eastowne Dr., Suite 250  Chapel Hill, North Carolina 27514 Telephone: (919) 484-0222  Fax: (919) 484-0122 

## TELECOMMUNICATION DATE: March 12, 2013 CALLER: Jeff Harris COMPANY: EC/R Inc. TELEPHONE NO. 919/484-0222 x335 PERSON CALLED: Bob Ludeka COMPANY: Polyurethane Foam Association (PFA) TELEPHONE NO. 865-657-9840 SUBJECT: HAP Auxiliary Blowing Agent Usage in the Polyurethane Foam Industry

EPA and EC/R staff a 

## spoke with Mr. Luedeka and Jim McIntyre to ask the Polyurethane Foam Association (PFA) about current industr y practices, including the use of HAP auxiliary blowing agents (ABA) in the slabstock polyuret hane foam production industry. Mr . Luedeka stated that PFA is unaware of any foam producer s still using HAP ABA in the United States. He said that the few facilities who had continued using HAP ABA after the promulgation of the Foam Production MACT and Area Source rules (40 CFR 63 Subparts III and OOOOOO) have since discontinued a ny use of HAP ABA.

a EPA: Kaye Whitfield, Keith Barnett EC/R: Jeff Harris, Lesley Stobert

## June 25, 2013 Ms. Kaye Whitfield Minerals and Manufactur ing Group (MMG) (D242-02) SPPD/OAQPS U.S. Environmental Protection Agency Research Triangle Park, NC 27711 Dear Ms. Whitfield: In follow-up to yesterday’s telephone discussion with Jeff Ha rris, here is a summary of the Polyurethane Foam Asso ciation’s calculations for annual volume for slabstockprocessed flexible polyurethane foam productio n in the United States. Calculations were based on census production reports submitted by PFA manufacturing member companies and results were extrapolated to factor for production of non-member companies that do not participate in the census re ports. Polyurethane Foam Asso ciation estimates are closely correlated with separate bi-a nnual volume estimates issued by the American Chemistry Council Center for the Polyurethanes Industry. 2005 2006 2007 2008 2009 2010 2011 2012 Millions pounds 1276 1085 975 935 589 721 769 866 There is no expectation in the foreseeable fu ture for any new foam production plants that would qualify as major sources for HAP emi ssions. In fact, if existing foam production plants that were initially classified as majo r sources were to be re-assessed based only on recent reports of HAP emissions, none would qualify as a major source. Sincerely,

Robert J. Luedeka Executive Director