TM 10-8110-203-12&P

OPERATOR'S AND UNIT

MAINTENANCE MANUAL INCLUDING

REPAIR PARTS AND SPECIAL TOOLS

LIST

500 GALLON COLLAPSIBLE

LIQUID FUEL DRUM,

LOW TEMPERATURE

MODEL 91097

NSN: 8110-01-327-1981

OPERATING INSTRUCTIONS 2-1

UNIT

MAINTENANCE 4-1

UNIT

TROUBLESHOOTING 4-3

REPAIR PARTS AND

SPECIAL TOOLS LIST C-1

Distribution Statement A: Approved for public release, distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

3 JUNE 1996
TM 10-8110-203-12&P

WARNINGS

Do not use near open flame or excessive heat. Death or personnel injury could occur due to exploding or burning fuel.

Do not allow smoking within 100 feet of fuel drum filling area Death or personnel injury could occur due to exploding or

burning fuel.

Fuels are hazardous flammable liquids. Avoid getting fuel on the body or clothing. Death or serious injury could occur if

safety precautions are not strictly observed.

Do not touch cold metal parts with bare hands when operating under arctic conditions. Frostbite can cause permanent

injury.

Do not allow fuel to come in contact with eyes or skin. Wear protective goggles. Fuels are toxic and can cause illness or

death. If fuel contacts skin or eyes, flush and get medical attention immediately.

Do not spill fuel on clothing. Static electricity can ignite fuel and cause personnel injury or death. Remove clothing and

wash affected area thoroughly and get medical attention immediately.

Do not breathe fuel vapors. Fuel vapors are toxic and can cause serious illness or death. If dizziness occurs, leave area

and get fresh air.

Do not allow smoking within 100 feet of the dispensing area. Post NO SMOKING signs around the area Avoid getting

fuel on the body or clothing. If clothing becomes saturated with fuel, remove the clothing immediately and wash body

with hot soapy water and soak clothing in soapy water. Avoid spillage of fuel. If spillage of fuel occurs, cover the area

with dry soil to reduce the rate of vaporization. Make sure a suitable fire extinguisher is charged and readily available in

case of fire.

Lifting or moving heavy equipment incorrectly can cause serious injury. Do not try to lift or move more than 50 pounds

by yourself. Get an assistant. Bend legs while lifting. Do not support weight with your back.

Do not use excessive pressure when cleaning pipe or applying sealant onto nipple threads. Sharp thread edges can

cause serious injury.

DO NOT breathe dry cleaning solvent vapors for long periods of time or allow solvent to come into contact with skin for

an extended time. DO NOT use solvent near open flames or excessive heat.

FIRST AID instructions are given in FM 21-11, First Aid For Soldiers.

a /(b blank)
TM 10-8110-203-12&P

TECHNICAL MANUAL HEADQUARTERS

NO 10-8110-203-12&P DEPARTMENT OF THE ARMY

WASHINGTON, D.C., 3 June 1996

OPERATOR'S AND UNIT MAINTENANCE MANUAL

INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST

500 GALLON COLLAPSIBLE LIQUID FUEL DRUM,

LOW TEMPERATURE

MODEL 91097

(NSN: 8110-01-327-1981)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes, or if you know of a way to improve

these procedures, please let us know. Mail your letter or DA Form 2028 (Recommended

Changes to Publications and Blank Forms), or DA Form 2028-2 located in the back of this

manual directly to: Commander, US Army Aviation and Troop Command, ATTN: AMSAT-I-MP,

4300 Goodfellow Blvd., St. Louis, MO 63120-1798. You may also submit your recommended

changes by E-mail directly to <mpmP/oavma28@st-louis-emh7.army.mil>. A reply will be

furnished directly to you. Instructions for sending an electronic 2028 may be found at the back of

this manual immediately preceding the hard copy 2028.

Distribution Statement A. Approved for public release: distribution is unlimited.

TABLE OF CONTENTS

PAGE

HOW TO USE THIS MANUAL ................................................................................................................. iii

CHAPTER 1. INTRODUCTION

Section I. General Information .................................................................................. 1-1

Section II. Equipment Description and Data ............................................................... 1-3

Section III. Principles of Operation .............................................................................. 1-6

CHAPTER 2. OPERATING INSTRUCTIONS

Section I. Description and Use of Operating Controls and Indicators ......................... 2-1

Section II. Operator Preventive Maintenance Checks and Services ........................... 2-1

Section III. Operation Under Usual Conditions.............................................................. 2-4

Section IV. Operation Under Unusual Conditions ......................................................... 2-7

CHAPTER 3. OPERATOR MAINTENANCE INSTRUCTIONS

Section I. Lubrication Instructions .............................................................................. 3-1

Section II. Operator Troubleshooting........................................................................... 3-1

Section III. Operator Maintenance Procedures ............................................................. 3-2

CHAPTER 4. UNIT MAINTENANCE PROCEDURES

Section I. Repair Parts and Special Tools List ........................................................... 4-1

Section II. Service Upon Receipt ................................................................................ 4-1

Section III. Preventive Maintenance Checks and Services .......................................... 4-2

Section IV. Unit Troubleshooting ................................................................................. 4-2

Section V. Unit Maintenance Procedures .................................................................... 4-4

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TM 10-8110-203-12&P

TABLE OF CONTENTS - continued

LIST OF APPENDICES PAGE

Appendix A References ..................................................................................................................... A-1

Appendix B Maintenance Allocation Chart ......................................................................................... B-1

Appendix C Unit Troubleshooting ....................................................................................................... C-1

Section I Introduction ............................................................................................................ C-1

Section II Repair Parts List .................................................................................................... C-7

Section III. Special Tools List (Not Applicable) ........................................................................ C-9

Section IV. Cross-Reference Indexes ...................................................................................... C-10

National Stock Number Index ................................................................................................ C-11

Part Number Index ................................................................................................................ C-12

Figure and Item Index ........................................................................................................... C-13

Appendix D Components of End Item and Basic Issue Items List ....................................................... D-1

Appendix E Additional Authorization List............................................................................................. E-1

Appendix F Expendable/Durable Supplies and Materials List.............................................................. F-1

Appendix G illustrated List of Manufactured Items ............................................................................. G-1

Appendix H Torque Limits .................................................................................................................. H-1

Glossary ............................................................................................................................................ Glossary 1

Index .................................................................................................................................................. Index

LIST OF ILLUSTRATIONS

Figure 1-1. 500 Gallon Drum .................................................................................................... 1-0

Figure 1-2. 500 Gallon Drum Major Components ..................................................................... 1-4

Figure 1-3. Drum Principles of Operation ................................................................................. 1-6

Figure 2-1. Operator PMCS Items ........................................................................................... 2-3

Figure 2-2. 500 Gallon Drum Decals and Instruction Plates ..................................................... 2-6

Figure 4-1. Installing Pipe Nipples and Adapters ...................................................................... 4-2

Figure 4-2. Quick-Disconnect Adapter Removal ...................................................................... 4-5

Figure 4-3. Quick-Disconnect Adapter Replacement................................................................. 4-6

Figure 4-4. Shackles, Bearing, Swivel, and Closure Plate Replacement .................................. 4-8

Figure 4-5. Towing and Lifting Yoke ........................................................................................ 4-10

Figure C-1 500 Gallon Collapsible Liquid Fuel Drum ............................................................... C-7

Figure D-1 Components of End Item ....................................................................................... D-2

Figure D-2 Basic Issue Items List ............................................................................................ D-3

Figure H-1 Torque Limits ......................................................................................................... H-1

LIST OF TABLES

Table 2-1 Operator Preventive Maintenance Checks and Services

for 500 Gallon Collapsible Fuel Drum .................................................................... 2-3

Table 3-1 Operator Troubleshooting ...................................................................................... 3-2

Table 4-1 Unit Troubleshooting .............................................................................................. 4-3

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TM 10-8110-203-12&P

HOW TO USE THIS MANUAL

Be sure to read all Warnings before using your equipment.

This manual contains instructions for operation and maintenance of the 500 gallon fuel drum.

MANUAL OVERVIEW

a. Index Tabs.

Notice the front cover index of this manual. It lists the most important areas of the manual and guides you to those

sections. Follow the black mark on the cover index edge through the pages to the edge mark on the section you want.

The subjects on the front cover index are also highlighted in the table of contents by boxes. A detailed alphabetical

index is located at the back of this manual.

b. Contents.

The following gives you a summary of each chapter and appendix. Before beginning a maintenance task, you must

familiarize yourself with the entire procedure.

• Chapter 1. Introduces you to the equipment and gives you information such as weight, dimensions,

abbreviations used and information on how the unit works.

• Chapter 2. Provides information necessary to identify and use the equipment. Operating instructions in this

chapter tell you how to use the equipment in both usual and unusual weather conditions. In addition, preventive

maintenance instructions provide information needed to inspect and service the 500 gallon drum.

• Chapter 3. Provides operator troubleshooting procedures for identifying equipment malfunctions and

maintenance procedures for performing operator maintenance tasks.

• Chapter 4. Provides unit maintenance personnel with troubleshooting procedures for identifying equipment

malfunctions and maintenance procedures for repairing defective equipment.

• Appendix A. Provides a list of frequently used forms and publications referenced or used in this manual.

• Appendix B. The Maintenance Allocation Chart identifies repairable components and the maintenance level

authorized to perform the repairs.

• Appendix C The Repair Parts and Special Tools List (RPSTL) lists and authorizes the requisitioning, issue, and

disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability

codes. This appendix also includes a cross reference index, nation stock number index, part number index and

figure and item index which cross references national stock numbers and part numbers to each illustration, figure and

item number.

• Appendix D Lists components that are not mounted on the equipment, but are required to make the unit

functional.

• Appendix E List additional equipment authorized for your unit for use with the 500 gallon drum.

• Appendix F Provides you with information about expendable supplies such as sealants, lubricants, chemicals

etc. that are used when operating or maintaining the equipment.

• Appendix G Provides a list of items and instructions on how to make certain tools and devices required to

perform some of the maintenance tasks contained in this manual.

• Appendix H Provides information concerning torque values and sequences required during maintenance of the

equipment.

• Glossary Lists terms and abbreviations used in this manual and their definitions.

iii
TM 10-8110-203-12&P

HOW TO USE THIS MANUAL continued

• Index - Lists subject matter contained in manual in alphabetical order.

iv
TM 10-8110-203-12&P

Figure 1-1. 500 Gallon Drum

(blank) /1-0
TM 10-8110-203-12&P

CHAPTER 1

INTRODUCTION

Section I. GENERAL INFORMATION

1-1. SCOPE

This manual contains operating instructions, Unit maintenance procedures and Repair Parts and Special Tools List.

These procedures are required to operate and maintain the 500 gallon drum, Model 91097.

The 500 gallon drum is a non-vented, cylindrical, collapsible drum for storing and transporting liquid fuels. The drum is

designed for operation in environmental conditions including low ambient temperatures.

1-2. MAINTENANCE FORMS AND PROCEDURES

Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA Pam

738-750, The Army Maintenance Management System (TAMMS) (Maintenance Management UPDATE).

1-3. DESTRUCTION OF ARMY MATERIAL TO PREVENT ENEMY USE.

WARNING

Fuels are hazardous flammable liquids. Avoid getting fuel on the body or clothing.

Death or serious injury could occur if safety precautions are not strictly observed.

a. General This equipment may be destroyed by mechanical methods or by using the fuel which the drum contains

to set it on fire.

NOTE

Fuel in drum can be used to destroy other pieces of equipment in the same area

b. Mechanical Demolition. Use an axe, pick, mattock, sledge, or any other heavy implement to smash the quick

disconnect adaptors and to slash holes in the drum.

c. Demolition by Fire. Use some of the fuel contained in the drum to saturate the equipment and ignite.

d. Additional Information. For additional information on procedure for destruction of materiel, refer to TM 750-244-3.

1-1
TM 10-8110-203-12&P

1-4. CORROSION PREVENTION AND CONTROL.

a. Corrosion Prevention and Control of Army Materiel is a continuing concern. It is important that any corrosion

problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the

problem in future items.

b. While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials,

such as rubber and plastic. Unusual cracking, softening, swelling or breaking of the materials may be a corrosion

problem.

c. If a corrosion problem is identified, it can be repaired using Standard om.368, Product Quality Deficiency Report.

Using key words such as "rust", "deterioration", or "cracking" will insure that the information is identified as a CPC

problem. The form should be submitted to the address specified in DA Pam 738-750.

1-5. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRs).

If your 500 gallon drum needs improvement, let us know. Send us an EIR. You the user, are the only one who can tell

us what you don't like about your equipment. Let us know why you don't like the design or performance. Put it on an SF

368 (Product Quality Deficiency Report). Mail it to us at: Commander, U.S. Army Aviation and Troop Command, ATTN:

AMSAT-I-MDO, 4300 Goodfellow Boulevard, St. Louis, MO-63120-1798. We will send you a reply.

1-6. NOMENCLATURE CROSSRFERENCE LIST.

Common Name Official Nomenclature

500 Gallon Drum Drum, Fabric, Collapsible, Liquid Fuel,

Cylindrical, 500 Gallon Capacity, Low Temperature, Model 91097

Quick-disconnect Adapter Adapter, Quick- Dry

1-7. LIST OF ABBREVIATIONS.

Abbreviations, acronyms, signs or symbols used in this TM-are defined in the following table:

Abbreviation, Acronym, of Symbol Definition

°F Degrees Fahrenheit

CPC Corrosion Prevention and Control

MPH Miles per hour

NBC Nuclear, Biological and Chemical

NSN National Stock Number

P/N Part Number

psig Pound-force per Square Inch, Gage

RPSTL Repair Parts and Special Tools List

1-2
TM 10-8110-203-12&P

Section II. EQUIPMENT DESCRIPTION AND DATA'

1-8. EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES.

a. Fuel Drum. The 500 gallon drum, Model 91097 is a durable, non-vented, collapsible container that is 

designed for a working pressure of 4 to 5 psig (0.3 to 0.4 kg/sq. cm). The 500 gallon drum is intended for use at ambient 

temperatures between 60°F and +95°F (-50.6°C and +35.28°C) for the following:

(1) Storage, receipt and issue of liquid fuel.

(2) Transporting liquid fuel by:

(a) Truck.

(b) Aircraft

(c) Helicopter.

(d) Airdrop from fixed wing aircraft

(e) Towing as a wheel.

The drum fabric is impregnated with fuel resistant synthetic rubber. When filled to its 500 gallon (1893 liter)

capacity, the drum is cylindrical in shape with rounded ends. It can be towed, at speeds not to exceed 10 mph (16

km/hr), for short distances over smooth terrain, using a towing and lifting yoke. The end closure plates are connected by

three wire cables that provide interior support for the drum. Each closure plate is fitted with a quick-disconnect adapter.

When the drum is collapsed, it can be folded to permit transportation by a cargo truck.

b. Accessory Items.

(1) Towing and Lifting Yoke. A towing and lifting yoke can be attached to the ends of the 500 gallon drum for

use in towing and lifting the drum.

(2) Tie down Kit. A tie down kit is used to secure drums when they are being transported by cargo trucks.

(3) Emergency Repair Kits. The repair kits are furnished for emergency use only to prevent leakage until the

operator can empty the drum. When these kits are used to make such emergency repairs, the repaired

drum should not be moved, towed, lifted or transported until it is completely empty.

1-3
TM 10-8110-203-12&P

1-9. LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.

Major components of the 500 gallon drum are shown in figure 1-2.

Figure 1-2. 500 Gallon Drum Major Components

a. Drum Body. The drum body (1) is made of fuel resistant elastic material. The material is reinforced with fiber

cords. The body contains the liquid fuel and provides protection during transport and storage.

b. Closure Plate. Two internal closure plates (2), one at each end of the drum interior, provide a seal for the drum

body. The plates are secured to external closure rings (3) by 21 screws (10). A threaded hole at the center of

each closure plate mates with a pipe nipple (7) which mounts a quick-disconnect adapter (8).

c. Closure Ring. The closure rings (3) provide an external sealing surface for the drum body (1). They are secured

to the internal closure plate (2) with 21 cap screws (10).

d. Swivel Plate. Two swivel plates(4), one at each end of the drum, provide a means for handling, lifting, and

towing the drum. The ring mounts two shackles (5) on swivel plates(4). The ring is secured by the bearing plate

(6) and closure ring (3). The swivel plate (4) rotates freely when the drum is towed.

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TM 10-8110-203-12&P

1-9. LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - continued.

e. Bearing Plate. The bearing plate (6) secures the swivel plate (4) and provides a bearing surface for swivel plate

(4) rotation. The bearing plate (6) is fastened to the closure plate (2) with 10 cap screws (10).

f Pipe Nipple. The pipe nipple (7) is a short section of threaded pipe. It connects the center hole of the closure

plate (2) to the quick-disconnect adapter (8).

g. Quick Disconnect Adapter. Two quick-disconnect adapters (8) are mounted on the 500 gallon drum. These are

at each end, connected to the center of each closure plate (2) by pipe nipple (7). The adapters provide the drum

fuel inlet/outlet.

h. Protective Cap. A protective cap (9) is attached to each adapter (8) to cover it when not connected to a system.

1-10. EQUIPMENT DATA.

a. General Information.

Model 91097

National Stock Number (NSN) 8110-01-327-1981

b. Dimensions (Filled).

Length 63 inches (160 centimeters)

Diameter 54 inches (137.1 centimeters)

Capacity 500 gallons (1892.5 liters)

c. Weight

Empty 275 pounds (124.85 kilograms)

Filled with fuel 3675 pounds(1668.45 kilograms)

d. Operating Temperature Range:: -60°F to +95°F(-50.6°C to +35.28°C)

e. Connections: Two 3-inch quick disconnect dry adapters

1-5
TM 10-8110-203-12&P

Section III. PRINCIPLES OF OPERATION

1-11. SYSTEM TECHNICAL PRINCIPLES OF OPERATION.

The 500 gallon drum is a collapsible container for storing and transport liquid fuel. Materials used for the drum

body are designed to allow handling, filling and emptying at temperatures from -60°F to +95°F (-50.6°C to +35.28°C) The

body is reinforced with polyester cord to withstand the stresses of handling and delivery. End to end drum stresses are

limited by internal cables between the end plates. The fuel connections are quick d adapters, one at each end of the

drum. The adapter is of the dry type. which seals the connection when disconnected, preventing fuel spillage. The

adapters are covered with protective caps when not in use.

Drum filling is by a pump to a safe internal pressure. The drum expands as it fills, and collapses as it is emptying.

A filled drum can be lifted or towed on smooth terrain speeds not to exceed 10 mph (16km/hr) as a wheel. For these

purposes a yoke assembly is fastened to both ends of the drum and to the lifting or towing device.

Figure 1-3. Drum Principles of Operation

1-6
TM 10-8110-203-12&P

CHAPTER 2

OPERATING INSTRUCTIONS

Paragraph Page

Section I Description and Use of Operator's Controls and Indicators................................ 2-1

Section II Operator Preventive Maintenance Checks and Services................................... 2-1

2-1. General ............................................................................................................ 2-1

2-2. Warnings and Cautions..................................................................................... 2-2

2-3. Leakage Definitions for Operator PMCS ........................................................... 2-2

2-4. Explanation of Table Entries............................................................................. 2-2

Section III Operation Under Usual Conditions.................................................................... 2-4

2-5. Assembly.......................................................................................................... 2-4

2-6. Operating Procedures....................................................................................... 2-4

2-7. Decals and Instruction Plates............................................................................ 2-6

Section IV Operation Under Unusual Conditions ................................................................ 2-7

2-8. Unusual Environmental/Weather Conditions..................................................... 2-7

2-9. Emergency Procedures .................................................................................... 2-8

2-10. Nuclear, Biological and Chemical (NBC) Decontamination Procedures............. 2-8

Section I. DESCRIPTION AND USE OF OPERATING

CONTROLS AND INDICATORS

The 500 gallon drum has no operating controls or indicators.

Section II. OPERATOR PREVENTIVE MAINTENANCE

CHECKS AND SERVICES

2-1. GENERAL.

a. To ensure that the drums are ready for use at all times, they must be inspected systematically so that defects

may be discovered and corrected before they result in serious damage or failure of equipment. The necessary

preventive maintenance checks to be performed are listed and described in Table 2-1.

b. Defects discovered during operation of the unit shall be noted for future correction, to be made as soon as the

operation has ceased.

c. Stop operation immediately if a deficiency is noted during operation which would damage the equipment or result

in personal injury if operation were continued.

2-1
TM 10-8110-203-12&P

d. Keep the equipment clean. Remove dirt, sand and debris from quick-disconnect adapters to prevent excessive

wear and contamination. Use soap and water to remove dirt.

e.. All deficiencies and short comings will be recorded, together with the corrective action taken, on DA Form 2404

(Equipment Inspection and Maintenance Worksheet) at the earliest possible opportunity.

2-2. WARNINGS AND CAUTIONS.

Always keep in mind the CAUTIONS and-WARNINGS.

2-3. LEAKAGE DEFINITIONS FOR OPERATOR PMCS.

It is necessary for you to know how fluid leakage affects the status of the equipment. Following are types/classes of

leakage an operator needs to know to be able to determine the status of the equipment. Learn these, leakage definitions

and remember -when in doubt, notify your supervisor.

CAUTION

Leaks should be reported immediately to your supervisor.

a. CLASS I. - Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops.

b. CLASS II. - Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being 

checked /inspected

c. CLASS III. - Leakage of fluid great enough to form drops that fall from item being checked/inspected.

2-4. EXPLANATION-OF TABLE ENTRIES.

Table 2-1 contains a tabulated listing of preventive maintenance checks and services which must be performed by the

operator. illustrations are provided to identify the items.

2-2
TM 10-8110-203-12&P

Table 2-1. Operator Preventive Maintenance Checks and Services for 500 Gallon Collapsible Fuel Drum.

Note: Within designated interval these checks are to be performed in the order listed.

Location

Item Item to Not Fully Mission

No. Interval Check/ Procedure Capable if:

Service

1 Before 500 Gallon Drum Check the drum (1) for cuts, Leak found.

Body holes, deterioration and leaks.

Check the metal parts for cracks,

leaks, and loose screws.

2 Before Quick-Disconnect Check both adapters (2) for Leak or damage found.

Adapters damage, cracks or leaks.

3 Before Swivel Plates Check swivel plates (3) for free Swivel plates (3) do not move

rotation and missing/ freely or shackles missing or

damaged shackles. damaged.

4 During 500 Gallon Drum Check drum (1) for leaks. Leak found.

Body

5 During Quick-Disconnect Check both adapters (2) for Leak or damage found.

Adapters damage, cracks or leaks.

6 After 500 Gallon Drum Check drum (1) for leaks. Leak found.

Body

7 After Quick-Disconnect Check both adapters (2) for Leak or damage found.

Adapters damage, cracks or leaks.

Figure 2-1. Operator PMCS Items

2-3
TM 10-8110-203-12&P

Section III. OPERATION UNDER USUAL CONDITIONS

2-5. ASSEMBLY.

The 500 gallon drum requires no assembly. An emergency Type I Repair Kit (Appendix E) is required when drum is in

use.

2-6. OPERATING PROCEDURES.

a Filling the 500 gallon drum.

(1) Remove the protective cap from the quick-disco t adapter to be

WARNING

Be certain the drum is secure to avoid slipping or rolling during filling operation. Avoid

spillage of product. If spillage occurs, cover the area with dry soil to reduce its rate of

vaporization. Avoid getting product on body or clothing. If clothing becomes saturated

with fuel remove the clothing immediately and wash body with hot soapy water. Do not

allow smoking within 100 feet of the filling area. Be certain a suitable fire extinguisher is

present.

(2) Connect the fuel supply coupler to the 500 gallon drum quick disconnect adapter.

(3) Fill drum.

b. Transporting the 500 gallon drum when filled

(1) Unfold the towing and lifting yoke and connect the two braces.

(2) Install two screws and lock nuts to secure the braces together.

(3) Place ends of towing arms into position onto towing pins of collapsible drum assembly.

(4) Insert clevis pins through the towing yoke arms and though towing pins on each side of collapsible drum

assembly.

CAUTION

Sharp objects or rough terrain can seriously damage the collapsible drum. Do not tow

the collapsible drum over sharp objects or rough terrain. Do not tow the collapsible

drum at speeds greater than 10 mph.

(5) Tow the collapsible drum into position.

(6) Remove clevis pins from towing yoke arms and from towing pins of the collapsible drum assembly.

2-4
TM 10-8110-203-12&P

2-6. OPERATING PROCEDURES - continued.

(7) Remove two lock nuts and screws connecting the braces.

(8) Fold braces together and store towing and lifting yoke away for future use.

c. Emptying the drum.

WARNING

Do not allow smoking within 100 feet of the dispensing area. Post NO SMOKING signs

around the area. Avoid getting fuel on the body or clothing. If clothing becomes

saturated with fuel, remove the clothing immediately and wash body with hot soapy water

and soak clothing in soapy water. Avoid spillage of fuel. If spillage of fuel occurs, cover

the area with dry soil to reduce the rate of vaporization Be certain a suitable fire

extinguisher is present and that it is properly charged and positioned so as to be readily

available in case of fire.

(1) Place drum in position for operation

(2) Remove the protective cap from the drum quick-disconnect adapter.

(3) Connect the fuel system to the 500 gallon drum quick-disconnect adapter.

d. Preparing the 500 gallon drum for transit when empty.

(1) Remove any residual fuel from the drum while connected to the system.

(2) Disconnect the fuel system coupler from the drum quick disc dnnect adapter.

(3) Place the protective cap on the adapter.

WARNING

Lifting or moving heavy equipment incorrectly can cause serious injury. Do not try to lift or move

more than 50 pounds by yourself. Always use assistants during lifting operations. Bend legs

while lifting. Do not support heavy weight with your back

(4) Fold the empty drum and place on a suitable carrier.

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2-7. DECALS AND INSTRUCTION PLATES.

a. The word FLAMMABLE is marked on the ends of the 500 gallon drum body.

b. On each end closure ring, the legend DO NOT USE FOR WATER STORAGE is marked.

Figure 2-2. 500 Gallon Drum Decals and Instruction Plates.

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Section IV. OPERATION UNDER UNUSUAL CONDITIONS

2-8. UNUSUAL ENVIRONMENTAL/WEATHER CONDITIONS.

a. Operating the 500 Gallon Drum in Arctic Cold Conditions.

WARNING

Do not touch cold metal parts with bare hands when operating under arctic cold conditions.

Frostbite can cause permanent injury.

(1) Be careful when handling the hose assembly and drum to avoid cracking them Always wear arctic mittens

when handling nozzles and other equipment.

(2) Remove snow, sleet, or ice from the drum before connecting the coupler to drum adapter.

(3) Perform operating procedure according to paragraph 2-6.

b. Operating the 500 Gallon Drum in Extreme Heat.

To keep the drum as cool as possible, proceed with one or more of the following steps, as applicable to the

location

(1) Erect a tent or tarpaulin over the drum but do not block the circulation of air around the drum.

(2) Place the drum under shade of trees or cover it with leafy branches.

(3) Cover the drum with wet burlap or other fabric, and keep the drum wet.

CAUTION

In extreme high temperatures, it may be necessary to reduce the amount of fuel in the drum to

allow for expansion.

(4) Perform operating procedure according to paragraph 2-6.

c. Operating the 500 Gallon Drum in Strong Winds And Sandy or Dusty Conditions.

(1) Strong Winds.

(a) Anchor the drum by banking soil around the sides.

(b) Anchor the drum to the ground with ropes and stakes.

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2-8. UNUSUAL ENVIRONMENTAL/WEATHER CONDITIONS - continued

(2) Sandy and Dusty Conditions.

(a) Remove any sand or dust from the quick-disconnect adapter before installing a coupler on the

drum.

(b) Keep protective caps installed on adapters when the drum is not in use.

(3) Perform operating procedure according to paragraph 2-6.

2-9. EMERGENCY PROCEDURES.

WARNING

Do not allow fuel to come in contact with eyes or skin. Wear protective goggles. Fuels are toxic

and can cause illness or death. If fuel contacts the skin or eyes, flush and get medical attention

immediately.

a. During Operation.

(1) If spillage of fuel occurs, cover the areas with dry soil to reduce its rate of vaporization.

(2) If, drum is punctured, repair drum per instructions provided in the Emergency Repair Kit, Type I

(Appendix E).

b. After Operation.

(1) When emergency kit is used to make repairs, the repaired drum must not be moved, towed, lifted or

transported until it is completely empty.

(2) As soon as practical after the drum has been emptied, it should be moved to the appropriate

maintenance repair facility.

2-10. NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES.

NOTE

Detailed decontamination procedures can be found in FM3-3, FM3-4, and FM3-5.

a. General. The following emergency procedures can be followed until field NBC decontamination facilities are

available. Assigned operators will assist the supporting NBC unit.

2-8
TM 10-8110-203-12&P

2-10. NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES - CONTINUED

b. Emergency Procedure. If NBC attack is known or suspected, mask at once and perform the following:

(1) Stop dispensing of fuel.

(2) Do not connect or disconnect the 500 gallon drum to or from the fuel system.

(3) Have fuel tested for contamination before resuming operation

2-9 / (2-10 blank)
TM 10-8110-203-12&P

CHAPTER 3

OPERATOR MAINTENANCE INSTRUCTIONS

Paragraph Page

Section I Lubrication Instructions 3-1

Section II Operator Troubleshooting 3-1

3-1. Introduction 3-1

3-2. Troubleshooting 3-2

Section III Operator Maintenance Procedures 3-2

3-3. Emergency Repair Procedures 3-2

Section I. LUBRICATION INSTRUCTIONS

Lubrication is not required for the 500 gallon drum.

Section II. OPERATOR TROUBLESHOOTING

3-1. INTRODUCTION.

a. This section contains troubleshooting information for locating and correcting most of the operating trouble which

may develop in the 500 gallon drum and its components. Each malfunction is followed by a list of tests or inspections

which will help you to determine probable causes and corrective actions to take.

b. This manual cannot list all malfunctions that may occur, nor all tests or inspections and corrective actions. If a

malfunction is not listed or is not corrected by listed corrective actions, notify your supervisor.

c. Table 3-1 lists the common malfunctions which you may find during the operation or maintenance of the 500

gallon drum. You should perform the tests/inspections and corrective actions in the order listed.

3-1
TM 10-8110-203-12&P

3-2. TROUBLESHOOTING.

Refer to Table 3-1 for troubleshooting procedures applicable to the drum. Any trouble requiring repair beyond the scope

of the operator should be referred to unit maintenance.

Table 3-1. Operator Troubleshooting

MALFUNCTION

TEST OR INSPECTION

CORRECTIVE ACTION

1. Drum Body Leaks.

Check for cuts, worn spots, or punctures.

Perform emergency repair procedures per paragraph 3-3 and notify unit maintenance for repair.

2. Quick-Disconnect Adapter Leaks.

Check for looseness.

Hand-tighten as required. If still leaks, notify unit maintenance for repair.

Section III. OPERATOR MAINTENANCE PROCEDURES

3-3. EMERGENCY REPAIR PROCEDURES.

If drum is punctured, repair drum per instructions provided in the Emergency Repair Kit, Type I (Appendix E).

3-2
TM 10-8110-203-12&P

CHAPTER 4

UNIT MAINTENANCE PROCEDURES

Section I. REPAIR PARTS AND SPECIAL TOOLS LIST

4-1. COMMON TOOLS AND EQUIPMENT.

For authorized common tools and equipment refer to the Modified Table of Organization and Equipment (MTOE)

applicable to your unit.

4-2. SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT.

Refer to the Maintenance Allocation Chart contained in Appendix B for maintenance tasks authorized at unit level and for

the TMDE and support equipment required to perform these tasks.

4-3. REPAIR PARTS.

Repair parts are listed and illustrated in Appendix C - Repair Parts and Special Tools List (RPSTL).

Section II. SERVICE UPON RECEIPT

4-4. SERVICE UPON RECEIPT.

WARNING

Lifting or moving heavy equipment incorrectly can cause serious injury. Do not try to lift or move

more than 50 pounds by yourself. Get an assistant. Bend legs while lifting. Do not support

weight with your back.

a. Remove drum from container. Refer to Figure 4-1.

b. Position drum so end plates are accessible.

WARNING

Do not use excessive pressure when applying sealant onto nipple threads. Sharp thread edges

can cause serious injury.

c. Apply sealant provided with drum to threads on pipe nipple (1) and install into adapter (2).

d. Install adapter and nipple into closure plate (3).

CAUTION

Hand-tighten adapter and nipple into closure plate. Over-tightening could strip threads.

4-1
TM 10-8110-203-12&P

4-4. SERVICE UPON RECEIPT - continued.

e. Position drum for access to other closure plate and flatten drum body to remove air from drum.

f. Repeat steps c and d at other end of drum.

g. Place protective caps (4) on adapters (2).

Figure 4-1. lnstalling Pipe Nipples and Adapters

Section III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES

There are no unit preventive maintenance checks and services for the 500 gallon drum.

Section IV. UNIT TROUBLESHOOTING PROCEDURES

4-5. INTRODUCTION.

a. This section contains troubleshooting information for locating and correcting most of the operation troubles

which may develop in the drum. Each malfunction is followed by a test or inspection which will help you to determine

corrective actions to take.

b. This manual cannot list all malfunctions that may occur, nor all tests or inspection and corrective actions. If a

malfunction is not listed or is not corrected by listed corrective actions. notify your supervisor.

c. Table 4-1 lists common malfunctions which you may find during the operation or maintenance of the drum

and its components. You should perform the tests/inspections and corrective actions in the order listed.

4-2
TM 10-8110-203-12&P

4-6. TROUBLESHOOTING.

Refer to Table 4-1 for troubleshooting procedures applicable to the drum.

Table 4-1. Unit Troubleshooting

MALFUNCTION

TEST OR INSPECTION

CORRECTIVE ACTION

1. Drum Body Leaks.

Inspect for loose screws on closure plate.

Re-torque screws to 45 foot pounds.

2. Quick-disconnect Adapter Leaks.

Inspect for damage.

If required, replace quick-disconnect adapter.

3. Pipe nippIe leaks.

Inspect for damage.

If required, replace pipe nipple.

4-3
TM 10-8110-203-12&P

Section V. UNIT MAINTENANCE PROCEDURES

4-7. GENERAL.

This section contains instructions for performing unit level maintenance on the 500 gallon drum.

4-8. PERSONNEL SAFETY.

To ensure safety of personnel, proper care should be used when handling assemblies and parts. Many assemblies are

heavy. The assistance of another person, lifting device, or other support equipment may be required to move or position

heavy items.

Personnel must remove all items of jewelry (rings, bracelets, watches, necklaces, etc.) and loose clothing before working

on the equipment. Jewelry and loose clothing can get caught in moving equipment and result in injury to personnel.

When performing maintenance on the 500 gallon drum, keep in mind that the purpose of the equipment is to store and

distribute fuel Cleaning fluids, lubricants, preservatives, paint or other chemicals must not be allowed to contaminate the

fuel.

Operate the equipment after performing maintenance to ensure repairs have been performed correctly and equipment

can be returned to service.

4-9. PROPER EQUIPMENT.

Obtain proper equipment before beginning maintenance. This includes hand tools and/or special tools, receptacles for

storing small parts, and expendable materials required by the maintenance task.

4-10. REPLACE QUICK-DISCONNECT ADAPTER.

This task covers: (a) removal (b) installation

INITIAL SETUP

Tools:

Tool Kit, General Mechanics: (Item 1, Appendix B, Section III)

Strap Wrench: (Item 2, Appendix B, Section III)

Equipment Condition:

Drum empty (para 2-6)

Materials/Parts:

Sealant, Thread: (Item 1, Appendix F Section I)

Rags, Wiping: (Item 2, Appendix F Section II)

4-4
TM 10-8110-203-12&P

4-10. REPLACE QUICK-DISCONNECT ADAPTER - continued.

Figure 4-2. Quick-Disconnect Adapter Removal

a. Removal

1. Remove the protective cap (1) from the quick-disconnect adapter (2).

NOTE

If the pipe nipple comes out with the quick-disconnect adapter, it will need to be replaced as well.

2. Remove the quick disconnect adapter (2) from the pipe nipple (3) at the dram end.

4-5
TM 10-8110-203-12&P

4-10. REPLACE QUICK-DISCONNECT ADAPTER - continued.

Figure 4-3. Quick-Disconnect Adapter Replacement.

b. Installation.

WARNING

Do not use excessive pressure when cleaning pipe nipple threads. Sharp threads can cause

serious injury.

1. Clean the threads of the pipe nipple (3).

WARNING

Do not use excessive pressure when or applying sealant onto pipe nipple threads. Sharp threads

can-cause serious injury.

2. Apply a coating of thread sealant on the pipe nipple(3) threads.

3. Install the quick-disconnect adapter (2) on the pipe nipple (3).

4. Place the protective cap (1) on the quick disconnect adapter (2).

4-6
TM 10-8110-203-12&P

4-11. REPLACE SHACKLES, BEARING, SWIVEL AND CLOSURE PLATES.

This task covers: (a) removal (b) inspections (c) service (d) installation

INITIAL SETUP

Tools

Tool Kit, General Mechanics: (Item 1, Appendix B, Section III)

5/16 Inch Socket, Socket Wren (Item 2, Appendix B, Section II)

Torque Wench: (Item 2, Appendix B, Section III)

Equipment Condition:

Quick disconnect adapter removed (para 4- 10)

Materials/Parts:

Cotter Pin: (Appendix C, Section II)

a. Removal (refer to figure 44)

1. Remove cotter pins (1) from shackle pins (2).

2. Remove shackle pins (2) from tab on swivel plate (6).

3. Remove shackles (3).

4. Unscrew ten screws(4) from bearing plate (5).

5. Remove bearing plate (5) and swivel plate(6).

b. Inspection

1. Check for loose screws (7) on closure rings (8). If loose, tighten to 45 foot pounds.

2. Inspect for corrosion on bearing plate (5) and swivel plate (6).

3. Inspect shackles (3) and shackle pins (2) for damage.

c. Service

Clean all removed parts with wiping rags.

d. Installation

1. Install swivel plate (6) on closure plate.

2. Install bearing plate (5) inside swivel plate (6) and secure with ten screws (4). Tighten screws(4) to 45

foot pounds.

3. Mount shackles (3) to tabs on swivel plate (6) with shackle pins (2).

4-7
TM 10-8110-203-12&P

4-11. REPLACE SHACKLES, BEARING, SWIVEL AND CLOSURE PLATES - continued.

4. Install new cotter pins (1) in shackle pins (2).

Figure 4-4. Shackles, Bearing, Swivel, and Closure Plate Replacement.

4-8
TM 10-8110-203-12&P

4-12. REPAIR TOWING AND LIFTING YOKE.

This task covers: (a) disassembly (b) cleaning (c) inspection (d) assembly

INITIAL SETUP

Tools:

Tool Kit, General Mechanics: ( Item 1, Appendix B, Section III)

Equipment Condition:

Towing and Lifting Yoke removed from drum.

Materials/Parts:

Dry leaning Solvent (Item 3, Appendix F, Section II)

Rag, wiping: (Item 2 Appendix F, Section II )

(Refer to Figure 4-4).

NOTE

Repair is limited to replacement of parts found defective during inspection.

a. Disassembly

1. Remove two s-hooks (1) and two clevis pin assemblies (2).

2. Remove two screws (3) and two lock nuts (4) from braces (5).

3. Remove two screws (6) and two lock nuts (7) and then remove two braces (5) from two connecting

legs (8).

4. Remove two set screws (9) and two pins (10) and then remove two connecting legs (8) from two

upper legs (11).

b. CIeaning

1. Remove all buildup of dirt, oil and debris from all mating surfaces.

WARNING

DO NOT breathe dry cleaning solvent vapors for long periods of time or allow solvent to come into

contact with skin for an extended time. DO NOT use solvent near open flames or excessive heat.

2. Clean all metallic parts with a clean wiping rag (Item 2 Appendix F and cleaning solvent (Item 3.

Appendix F) and allow parts to dry.

4-9
TM 10-8110-203-12&P

4-12. REPAIR TOWING AND LIFTING YOKE- continued

c. Inspection.

Inspect all metal parts for cracks, corrosion, or broken fittings.

d. Assembly.

1. Place two upper legs (11) onto two connecting legs (8) and install two pins (10) and two set screws

(9).

2. Place two braces (5) onto two connecting legs (8) and install two lock nuts (7) and two screws (6).

3. Install two lock nuts (4) and two screws (3) into two braces (5).

4. Install two clevis pin assemblies (2) and two s-hooks (1) onto connecting legs (8).

Figure 4-5. Towing and Lifting Yoke.

4-10
TM 10-8110-203-12&P

Section VI. PREPARATION FOR STORAGE OR SHIPMENT

4-13. SECURITY PROCEDURES.

Refer to AR 190-11 or AR 190-13.

4-14. PREPARATION FOR MOVEMENT.

a. Towing the Drum. A filled drum can be moved for short distances at speeds not to exceed 10 mph by towing

with a vehicle. A towing and lifting yoke is required for towing. Refer to TM 10-8110-201-14&P.

b. Moving by Truck. Filled drums may be loaded onto cargo trucks for moving. Be sure all objects are removed

from the cargo area before loading. A towing and lifting yoke as well as a lifting device of suitable capacity are required

for loading. Drums must be secured in place by chains to the truck cargo area Refer to TM 10-8110201-14&P.

c. Transporting by Aircraft. Rigging, loading and dropping procedures to be followed are given in FM 10-564.

4-15. ADMINISTRATIVE STORAGE.

Placement of equipment in administrative storage should be for short periods of time when a shortage of maintenance

effort exists. Items should be in mission readiness within 24 hours or within the time factors as determined by the

directing authority. During the storage period, appropriate maintenance records will be kept.

Before placing the equipment in administrative storage, current preventive maintenance checks and services should be

completed, shortcomings and deficiencies should be corrected, and all Modification Work Orders (MWO) should be

applied.

Storage site selection. Inside storage is preferred for items selected for administrative storage. If inside storage is not

available, trucks, vans, convex containers, and other containers may be used.

4-11 /(4-12 blank)
TM 10-8110-203-12&P

APPENDIX A

REFERENCES

A-1. SCOPE

This appendix lists all forms, field manuals, technical manuals, and miscellaneous publications referenced in

this manual.

A-2. FORMS

Recommended Changes to DA Publications ....................................................... DA Form 2028-2

Recommended Changes to DA Publications and Blank Forms ............................ DA Form 2028

Equipment Inspection and Maintenance Worksheet ............................................ DA Form 2404

Maintenance Request .......................................................................................... DA Form 2407

Product Quality Deficiency Report ....................................................................... STD Form 368

A-3. FIELD MANUALS

First Aid for Soldiers ............................................................................................ FM 21-11

NBC Decontamination Procedures ...................................................................... FM 3-3, FM 3-4, FM 3-5

Rigging, Loading and Dropping Procedures ......................................................... FM 10-564

Basic Cold Weather Manual................................................................................. FM 31-70

Northern Operations ............................................................................................ FM 31-71

A-4. TECHNICAL MANUALS

Destruction of Army Material to Prevent Enemy Use ........................................... TM 750-244-3

Drums, Fabric, Collapsible, Non-Vented .............................................................. TM 10-8110-201-14&P

A-5. MISCELLANEOUS

The Army Maintenance Management System ..................................................... DA PAM 738-750

Safety Procedures ............................................................................................... AR 190-11, AR 190-13

A-1 /(A-2 blank)
TM 10-8110-203-12&P

APPENDIX B

MAINTENANCE ALLOCATION CHART

Section I. INTRODUCTION

B-1. GENERAL.

a. This section provides a general explanation of all maintenance and repair function authorized at various

maintenance categories.

b. The Maintenance Allocation Chart (MAC) in Section II designates overall authority and responsibility for

performance of maintenance functions on the identified end item or component The application of the maintenance

functions to the end item or component will be consistent with the capacities and capabilities of the designated

maintenance categories.

c. Section III lists the tools and test equipment (both special tools and common tool sets) required for each

maintenance function as referenced from Section II.

d. Section IV contains supplemental instructions and explanatory notes for a particular maintenance function.

B-2. MAINTENANCE FUNCTIONS.

Maintenance functions will be limited to and are defined as follows:

a. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical

characteristics with established standards through examination (e.g., by sight, sound, or feel).

b. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of

an item and comparing those characteristics with prescribed standards.

c. Service. Operations required periodically to keep an item in proper operating condition, i.e., to clean (includes

decontaminate, when required), .to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases.

d. Adjust. To maintain o regulate, within prescribed limits, by bringing into proper or exact position, or by setting the

operating characteristics to specified parameters.

e. Aline. To adjust specified variable elements of an item to bring about optimum performance.

f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or test, measuring,

and diagnostic equipments used in precision measurement. Consists of comparisons of two instruments, one of which is

a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being

compared.

g. Remove /Install To remove and install the same item when required to perform service or other maintenance

functions. Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module (component

or assembly) in a manner to allow the proper functioning of an equipment or system.

B-1
TM 10-8110-203-12&P

B-2. MAINTENANCE FUNCTIONS - continued.

h. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. "Replace" is

authorized by the MAC and is shown as the 3id position code of the SMR code.

i. Repair. The application of maintenance services, including fault location/troubleshooting, removal / installation,

and disassembly/assembly procedures, and maintenance actions to identify troubles, and restore serviceability to an item

by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly) end

item, or system.

j. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely

serviceable/operational condition as required by maintenance standards in appropriate technical publications (i.e.,

DMWR). Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally

return an item to like new condition.

k. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like

new condition in accordance with original manufacturing standards. Rebuild is the highest degree of material

maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age

measurements (hours / miles, etc.) considered in classifying Army equipment/components.

B-3. EXPLANATION OF COLUMNS IN THE MAC- SECTION II.

a. Column 1. Group Number. Column 1 lists functional group code numbers, the purpose of which is to identify

maintenance significant components, assemblies, subassemblies, and modules with the next higher assembly. End item

group numbers are "00".

b. Column 2. Component / Assembly. Column 2 contains the names of components, assemblies, subassemblies,

and modules for which maintenance is authorized.

c. Column 3. Maintenance Function. Column 3 lists the functions to be performed on the item listed in Column 2.

(For a detailed explanation of these functions, see paragraph B-2).

d Column 4, Maintenance Level. Column 4 specifies, by the listing of a work time figure (expressed as man-hours

shown as whole hours or decimals) in the appropriate sub-column(s), the level of maintenance authorized to perform the

function listed in Column (3). This figure represents the active time required to perform that maintenance function at the

indicated level of maintenance. If the number or the complexity of the tasks within the listed maintenance function vary

at different maintenance levels, appropriate work time figures will be shown for each level. The work time figure

represents the average time required to restore an item (assembly, subassembly, component, module, end item, or

system) to a serviceable condition under typical field operating conditions. This time includes preparation item including

any necessary disassembly/assembly time), troubleshooting / fault location time, and quality assurance/quality control

time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in

the maintenance allocation chart. The system designations for the various maintenance levels are shown on the

following page.

B-2
TM 10-8110-203-12&P

C Operator or crew

O Unit Maintenance

F Direct Support Maintenance

H General Support Maintenance

D Depot Maintenance

e. Column 5. Tools and Equipment. Column 5 specifies, by code, those common tool sets (not individual tools)

common TMDE , and special tools, special TMDE, and support equipment required to perform the designated function.

f. Column 6. Remarks. This column, when applicable, contains a letter code, in alphabetic order, which is keyed

to the remark contained in Section IV.

B-4. EXPLANATION OF COLUMNS IN TOOL AND TEST EQUIPMENT REQUIREMENTS - SECTION III.

a. Column 1. Reference Code. The tool and test equipment reference code correlates with a code used in the

MAC, Section II, Column 5.

b. Column 2. Maintenance Level. The lowest category of maintenance authorized to use the tool or test

equipment.

c. Column 3. Nomenclature. Name or identification of the tool or test equipment.

d. Column 4. National Stock Number. The national stock number of the tool or test equipment.

e. Column 5. Tool Number. The manufacturer's part number.

B-5. EXPLANATION OF COLUMNS IN REMARKS - SECTION IV.

a. Column 1. Reference Code. The code recorded in column 6, Section II.

b. Column 2. Remarks. This column lists information pertinent to the maintenance function being performed as

indicated in the MAC, Section IL

B-3
TM 10-8110-203-12&P

Section II. MAINTENANCE ALLOCATION CHART

(1) (2) (3) (4) (5) (6)

COMPONENT/ASSEMBLY MAINTENANCE MAINTENANCE CATEGORY TOOLS

&

REMARK

GROUP NUMBER FUNCTION Unit DS GS Depot EQPT

C O F H D

00 500 GALLON FABRIC COLLAPSIBLE INSPECT 0.5

DRUM SERVICE 1.03

REPAIR 0.5 .0 1,2 AB

01 CAP, ADAPTER, AND NIPPLE INSPECT 0.5

REPLACE 1.0 1,2 A

02 SHACKLES, BEARING, SWIVEL, AND INSPECT 0.5

CLOSURE PLATES SERVICE 1.0

REPLACE 3.0 1,2 A

Section III. TOOLS AND TEST EQUIPMENT REQUIREMENTS

(1) (2) (3) (4) (5)

REFERENCE MAINTENANCE NATIONAL/NATO TOOL

CODE CATEGORY NOMENCLATURE STOCK NUMBER NUMBER

1 O TOOL KIT,GENERAL 5180-00-177-7033 SC-5180-90-CL-N26

MECHANICS

2 O SHOP EQUIPMENT 4910-00-754-0654 SC-4910-95-CL-A74

AUTOMOTIVE VEHICLE

Section IV. REMARKS

REFERENCE CODE REMARKS

A REPAIR LIMITED TO REPLACEMENT OF DEFECTIVE COMPONENTS

B OPERADR LIMIIED TO USE OF EMERGENCY KIT FOR REPAIR OF DRUM.

B-4
TM 10-8110-203-12&P

APPENDIX C

UNIT MAINTENANCE REPAIR PARTS

AND SPECIAL TOOLS LIST

SECTION I. INTRODUCTION

1. SCOPE. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and

diagnostic equipment (TMDE); and other special support equipment required for performance of unit, direct support, and

general support maintenance of the 500 Gallon Collapsible Liquid Fuel Drum, Low Temperature . It authorizes the

requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance

and recoverability (SMR) codes.

2. GENERAL In addition to this section, Introduction, this Repair Parts and Special Tools List is divided into the following

sections:

a. Section II. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the

performance of maintenance. This list also includes parts which must be removed for replacement of the authorized

parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group

listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Items listed are

shown on the associated Illustration(s) /(figure(s).

b. Section III. Special Tools List. A list of special tools, special TMDE, and other special support equipment

authorized by. this RPSTL (as indicated by Basic of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE

column) for the performance of maintenance.

c. Section IV. Cross references Indexes. A list, in National Item Identification Number (NIIN) sequence, of all

National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers

appearing in the listings. National stock numbers and part numbers are cross-referenced to each illustration figure and

item number appearance. The figure and item number index lists figure and item number in alphanumeric sequence and

cross-references NSN, CAGEC and part number.

3. EXPLANATION OF COLUMNS (SECTION II AND III).

a. Item No. (Column (1)). Indicates the number used to identify items called out in the illustration.

b. SMR Code (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position code

containing supply/requisitioning information, maintenance category authorization criteria, and disposition instruction, as

shown in the following breakout:

* Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the

“Repair" function in a use/user environment in order to restore serviceability to a failed item.

C-1
TM 10-8110-203-12&P

(1) Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul

of an end item/equipment. Explanations of source codes follows:

Source Code Explanation

PA

PB Stocked items; use the applicable NSN to request/requisition items with these

PC** source codes. They are authorized to the category indicated by the code

PD entered in the 3rd position of the SMR code.

PE

PF ** NOTE: Items coded PC are subject to deterioration.

PG

KD Items with these codes are not to be requested/requisitioned individually. They

KF are part of a kit which is authorized to the maintenance category indicated in

KB the 3rd position of the SMR code. The complete kit must be requisitioned and

applied.

MO (Made at org. AVUM Items with these codes are not to be requested/requisitioned

level) individually. They must be made from bulk material which is

MF (Made at DS/AVUM identified by the part number in the DESCRIPTION and USABLE

level) ON CODE (UOC) column and listed in the Bulk Material group of the

MH (Made at GS level) repair parts list in the RPSTL. If the item is authorized to you by the

ML (Made at Specialized 3rd position code of the SMR code, but the source code indicates it

Repair Activity (SRA)) is made at a higher level, order the item from the higher level of

MD (Made at Depot) maintenance.

AO (Assembled by org Items with these codes are not to be requested/requisitioned

AVUM individually. The parts that make up the assembled item must be

Level) requisitioned or fabricated and assembled at the level of

AF (Assembled by maintenance indicated by the source code. If the 3rd position code

DS/AVUM of the SMR code authorizes you to replace the item, but the

Level) source code indicates the items are assembled at a higher level,

AH (Assembled by GS order the item from the higher level of maintenance.

Category)

AL (Assembled by SRA)

AD (Assembled by Depot)

XA - Do not requisition an "XA"-coded item. Order its next higher assembly. (Also, refer to the NOTE below.)

C-2

}

}

}
TM 10-8110-203-12&P

XB - If an 'XB" item is not available from salvage, order it using the CAGEC and part number given.

XC - Installation drawing, diagram, instruction sheet, field service drawing, that is identified by manufacturer's part

number.

XD - Item is not stocked. Order an 'XD"-coded item through normal supply channels using the CAGEC and part

number given, if no NSN is available.

NOTE

Cannibalization or controlled exchange, when authorized, may be used as a source of supply

for items with the above source codes, except for those source coded "XA" or those aircraft

support items restricted by requirements of AR 750-1.

(2) Maintenance Code. Maintenance codes tell you the level(s) of the maintenance authorized to USE and

REPAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows:

(a) The maintenance code entered in the third position tells you the lowest maintenance level authorized

to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to

one of the following levels of maintenance.

Maintenance

Code Application/Explanation

C - Crew or operator maintenance done within unit/AVUM maintenance.

O - Unit level AVUM can remove, replace, and use the item.

F - Direct support/AVIM maintenance can remove, replace, and use the item.

H - General support level can remove, replace, and use the item.

L - Specialized repair activity can remove, replace, and use the item.

D - Depot level can remove, replace, and use the item.

(b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired

and identifies the lowest maintenance level with the capability to do complete repair (i.e., perform all authorized repair

functions).

NOTE:

Some limited repair may be done on the item at a lower level of maintenance, if authorized

by the Maintenance Allocation Chart and SMR codes.

Maintenance

Code Application/Explanation

O - Unit/AVUM is the lowest level that can do complete repair of the item.

F - Direct support/AVIM is the lowest level that can do complete repair of the item.

H - General support is the lowest level that can do complete repair of the item.

L - Specialized repair activity is the lowest level that can do complete repair of the item.

D - Depot is the lowest level that can do complete repair of the item.

Z - Non-repairable. No repair is authorized.

B - No repair is authorized. No parts or special tools are authorized for the maintenance of a "B" coded

item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.

C-3
TM 10-8110-203-12&P

(3) Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on

unserviceable items. The recoverability code is entered in the fifth position of the SMR Code as follows:

Recoverability

Code Application/Explanation

Z - Non-repairable item. When unserviceable, condemn and dispose of the item at the level of maintenance

shown in 3rd position of SMR Code.

O - Repairable item. When not economically repairable, condemn and dispose of the item at unit or AVUM

level.

F - Repairable item. When uneconomically repairable, condemn and dispose of the item at the direct

support or AVIM level.

H - Repairable item. When uneconomically repairable, condemn and dispose of the item at the general

support level.

D - Repairable item. When beyond lower level repair capability, return to depot. Condemnation and

disposal of item not authorized below depot level.

L - Repairable item. Condemnation and disposal not authorized below specialized repair activity

(SRA).

A - Item requires special handling or condemnation procedures because of specific reasons (e.g., precious

metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/directives for

specific instructions.

c. CAGEC (Column (3)). The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric code which

is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item.

d. PART NUMBER (Column (4)). Indicates the primary number used by the manufacturer, (individual, company,

firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its

engineering drawings, specification standards, and specification requirements to identify an item or range of items.

NOTE

When you use an NSN to requisition an item, the item you receive may have a different part

number from the part ordered.

e. DESCRIPTION AND USABLE ON CODE (UOC) (Column (5)). This column includes the following information:

(1) The Federal item name and, when required, a minimum description to identify the item.

(2) Part number of bulk materials are reference in this column in the line entry to be manufactured/fabricated.

(3) The statement "END OF FIGURE" appears just below the last item description in Column(5) for a given

figure in both Section II and Section III.

f. QTY (Column (6)). The QTY (quantity per figure )column indicates the quantity of the item used in the breakout

shown on the illustration figure, which is prepared for a functional group, sub-functional group, or an assembly. A "V"

appearing in this column in lieu of a quantity indicates that the quantity is variable and may vary from application to

application.

C-4
TM 10-8110-203-12&P

4. EXPLANATION OF COLUMNS (SECTION IV).

a. NATIONAL STOCK NUMBER (NSN) INDEX.

(1) STOCK NUMBER COLUMN. This column lists the NSN by national item identification number (NIIN).

sequence. The NIIN consists of the last nine digits of the NSN, i.e..

NSN

8110-01-327-1981

NIIN

When using this column to locate an item, ignore the first four digits of the NSN. Use the complete NSN (13 digits) when

requisitioning by stock number..

(2) FIG. Column. This column lists the number of the figure where the item is identified located. The figures

are in numerical order in Section II and Section III.

(3) ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.

column. This item is also identified by the NSN listed on the same line.

b. PART NUMBER INDEX. Part numbers in this index are listed by part number in ascending alphanumeric

sequence (i.e., vertical arrangement of letter and number combination which places the first letter or digit of each group

in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order).

(1) CAGEC Column. The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric code used

to identify the manufacturer, distributor, or Government agency/activity that supplies the item.

(2) PART NUMBER Column. Indicates the primary number used by the manufacturer (individual, firm,

corporation, or Government activity), which controls the design and characteristics of the item by means of its

engineering drawings, specifications standards, and inspection requirements to identify an item or range of items.

(3) STOCK NUMBER Column. This column lists the NSN for the associated part number and manufacturer

identified in the PART NUMBER and CAGEC columns to the left.

(4) FIG. Column. This column lists the number of the figure where the item is identified/located in Section II

and Section III..

(5) ITEM Column. This ITEM number is that number assigned to the item as it appears in the figure

referenced in adjacent figure number column.

c. FIGURE AND ITEM NUMBER INDEX

(1) Fig. Column. This lists the number of the figure where the item is identified/located in Section II and

Section III.

(2) ITEM Column. This item number is that number assigned to the item as its appears in the figure

referenced in the adjacent number column.

(3) STOCK NUMBER Column. This column lists the NSN for the item.

(4) CAGEC Column. The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric code used

to identify the manufacturer, distributor, or Government agency/activity that supplies the item. In Section II and Section

III.

C-5
TM 10-8110-203-12&P

(5) PART NUMBER Column. Indicates the primary number used by the manufacturer (individual, firm,

corporation, or Government activity), which controls the design and characteristics of the item by means of its

engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.

5. SPECIAL INFORMATION.

a. USABLE ON CODE. The usable on code appears in the lower left comer of the Description column heading.

Usable on codes are shown as "UOC:.." in the Description Column (justified left) on the last line applicable item

description/nomenclature. Uncoded items are applicable to all models.

b. FABRICATION INSTRUCTIONS. Bulks materials required to manufacture items are listed in the Bulk Material

Functional Group of this RPSTL. Part number for bulk materials are also referenced in the description column of the line

entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded are found in

Appendix G of this manual.

c. INDEX NUMBERS. Items which have the BULK in the figure column will have an index number shown in the

item number column. This index number is a cross-reference between the National Stock Number/Part Number Index

and the bulk material list in Section II.

6. HOW TO LOCATE REPAIR PARTS.

a. When National Stock Number or Part Number Is NOT Known.

(1) First. Using the table of contents, determine the assembly or subassembly group to which the item

belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and listing are

divided into the same groups.

(2) Second. Find the figure covering the assembly group or subassembly group to which the item belongs.

(3) Third. Identify the item on the figure and use the Figure and Item Number Index to find the NSN.

b. When National Stock Number or Part Number is Known.

(1) First. Using the National Stock Number and Part Number Indexes find the pertinent National Stock

Number or Part Number. The NSN index is in National Item Identification Number (NIIN) sequence (see 4.a.). The part

numbers in the Part Number index are listed in ascending alphanumeric sequence (see paragraph 4.b.). Both indexes

cross-reference you to the illustration/ figure and item number of the item you are looking for.

(2) Second. Turn to the figure and item number, verify that the item is the one you are looking for, then

locate the item number in the repair parts list for the figure.

7. ABBREVIATIONS. Abbreviations used in this manual are listed in MIL-STD-12.

C-6
TM 10-8110-203-12&P

Figure C-1. 500 Gallon Collapsible Liquid Fuel Drum

(C-7 blank)/C-8
SECTION II TM 10-8110-203-12&P

(1) (2) (3) (4) (5) (6)

ITEM SMR PART

NO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY

GROUP 00 500 GALLON FABRIC COLLAPSIBLE DRUM

FIG. 1 500 GALLON FABRIC COLLAPSIBLE DRUM

1 XBOZZ 97403 13228E3192 CAP, PROTECTIVE ...................................................... 2

2 PBOZZ 9H113 1611AN-3 COUPLING HALF, QUICK.............................................. 2

3 PBOZZ 97403 13218E0612-104 NIPPLE, PIPE ............................................................... 2

4 PBOZZ 96906 MS24665-372 PIN, COTTER ................................................................ 4

5 PBOZZ 97403 13216E9193 BOLT, SHOULDER ....................................................... 4

6 XBOZZ 96169 75917-54XlPC1 SHACKLE5/8 IN ............................................................ 4

7 PBOZZ 96906 MS16997-101 SCREW, CAP, SOCKET H E ........................................ 62

8 XBOZZ 97403 13216E9168 PLATE, BEARING ......................................................... 2

9 XBOZZ 97403 13216E9I63 PLATE, SWIVEL ........................................................... 2

10 XAFZZ 97403 13216E9183 SPACER, PLATE .......................................................... 2

11 XAFZZ 97403 13228E3194-1 PLATE, CLO SURE ....................................................... 1

12 XAFZZ 97403 13216E9167-2 WIRE ROPE ASSEMBLY, ............................................. 3

13 XAFZZ 66618 13228E1848 BODY, DRUM LOW TEMP ............................................ 1

END OF FIGURE

C-9/(C-10 blank)
SECTION IV TM 10-8110-203-12&P

CROSS-REFERENCE INDEXES

NATIONAL STOCK NUMBER INDEX

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5315-00-059-0491 1 4

5305-00-978-9396 1 7

5306-01-118-1915 1 5

4730-01-294-8141 1 2

4730-01-415-0997 1 3

C-11
SECTION IV TM 10-8110-203-12&P

CROSS-REFERENCE INDEXES

PART NUMBER INDEX

CAGEC PART NUMBER STOCK NUMBER FIG. ITEM

96906 MS16997-101 5305-00-978-9396 1 7

96906 MS24665-372 5315-00-059-0491 1 4

97403 13216E9163 1 99

97403 13216E9167-2 1 12

97403 13216E9168 1 8

97403 13216E9183 1 10

97403 13216E9193 5306-01-118-1915 1 5

97403 13218E0612-104 4730-01-415-0997 1 3

66618 13228E1848 1 13

97403 13228E3192 1 1

97403 13228E3194-1 1 11

9H113 1611AN-3 4730-01-294-8141 1 2

96169 75917-54X1PC1 1 6

C-12
SECTION IV TM 10-8110-203-12&P

CROSS-REFERENCE INDEXES

FIGURE AND ITEM NUMBER INDEX

FIG. ITEM STOCK NUMBER CAGEC PART NUMBER

1 1 97403 13228E3192

1 2 4730-01-294-8141 9H113 1611AN-3

1 3 4730-01-415-0997 97403 13218E0612-104

1 4 5315-00-059-0491 96906 MS24665-372

1 5 5306-01-118-1915 97403 13216E9193

1 6 96169 75917-54X1PC1

1 7 5305-00-978-9396 96906 MS16997-101

1 8 97403 13216E9168.

1 9 97403 13216E9163

1 10 97403 13216E9183

1 11 97403 13228E3194-1

1 12 97403 13216E9167-2

1 13 66618 13228E1848

C-13/(C-14 blank)
TM 10-8110-203-12&P

APPENDIX D

COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST

Section I. INTRODUCTION

D-1. SCOPE.

This appendix lists components of end item and basic issue items for the 500 gallon drum to help you inventory items

required for safe and efficient operation.

D2. GENERAL.

The Components of End Item and Basic Issue Items List are divided into the following sections:

a. Section II. Components of End Item. This listing is for informational purposes only, and is not authority to

requisition replacements. These items are part of the end item, but are removed and separately packaged for

transportation or shipment. As part of the end item, these items must be with the end item whenever it is issued or

transferred between property accounts. Illustrations are furnished to assist you in identifying the items.

b. Section III. Basic Issue Items. These are the minimum essential items required to place the 500 gallon drum

in operation. Although shipped separately packaged, BH must be with the distribution system during operation and

whenever it is transferred between properly accounts. The illustrations will assist you with hard-to-identify items. This

manual is your authority to request/requisition replacement BII, based on TOE/MTOE authorization of the end item.

D-3. EXPLANATION OF COLUMNS.

The following provides an explanation of columns found in the tabular listing

a. Column (1) - Illustration Number (Illus Number). This column indicates the number of the illustration in which

the item is shown

b. Column (2) - National Stock Number. Indicates the national stock number assigned to the item and will be

used for requisitioning purposes.

c. Column (3) - Description. Indicates the Federal item and name and, if required, a minimum description to

identify and locate the item. The last line for each item indicates the CAGE (in parentheses) followed by the part

number.

d. Column (4) - Unit of Measure U(/M). Indicates the measure used in performing the actual

operational/maintenance function. This measure is expressed by a two character alphabetical abbreviation (e.g., ea, in,

pr).

e. Column (5) - Quantity required (Qty rqd). Indicates the quantity of the item authorized to be used with/on the

equipment.

D-1
TM 10-8110-203-12&P

Section II. COMPONENTS OF END ITEM

(1) (2) (3) (4) (5)

ILLUS NATIONAL DESCRIPTION Usable on U/M QTY.

NUMBER STOCK NUMBER CAGE and Part Number Code RQD

1 CAP, PROTECTIVE Ea 2

(97403) 13228E3192

2 ADAPIER, QUICK DISCONNECT Ea 2

(97403) 13228E1851

3 NIPPLE, THREADED Ea 2

(97403) 13218E0612-104

4 BODY,DRUMLOW TEMPERATURE EA 1

(97403) 1322SE1848

Figure D-1. Components of End Item

D-2
TM 10-8110-203-12&P

Section III. BASIC ISSUE ITEMS

(1) (2) (3) (4) (5)

ILLUS NATIONAL DESCRIPTION Usable on U/M QTY.

NUMBER STOCK NUMBER CAGE and Part Number Code RQD

1 TECHNICAL MANUAL, OPERATOR'S AND UNIT

MAINTENANCE, INCLUDING REPAIR PARTS AND

SPECIAL TOOLS LIST. TM 10-8110-203-12&P

EA 1

Figure D-2. Basic Issue Item

D-3/(D-4 blank)
TM 10-8110-203-12&P

APPENDIX E

ADDITIONAL AUTHORIZATION LIST

Section I. Introduction.

E-1. SCOPE.

This append lists additional items you are authorized for the support of the 500 gallon drum.

E-2. GENERAL

This list identifies items that do not have to accompany the 500 gallon drum and that do not have be turned in with it

These items all authorized to you by CTA, MTOE, TDA, or JTA.

E-3. EXPLANATION OF LISTING.

National stock number, descriptions and quantities are provided to help you identify and request the additional items you

require to support this equipment. The items are listed in alphabetical sequence by item name. If the item you require

differs between serial numbers of the same model, effective serial numbers are shown in the last line of the description.

If item required differs for different models of this equipment, the model is shown under the "Usable on" heading in the

description column.

Section II. Additional Authorization Items List

(1) (2) (3) (4)

NATIONAL DESCRIPTION QTY

STOCK NUMBER CAGEC AND PART NMBER USABLE ON CODE U/I AUTH

8110-01-85-62 46 62 Emergency Repair Kit Type II Ea 1

8110-01-856-6245 Tiedown Kit Ea 1

8110-01-856-6243 Yoke, Towing and Lifting Ea 1

E-1/(E-2 blank)
TM 10-8110-203-12&P

APPENDIX F

EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST

Section I. INTRODUCTION

F-1. SCOPE.

This appendix lists expendable/durable supplies and materials you will need to operate and maintain the 500 Gallon

Drum. This listing is for informational purpose only and is not authority to requisition the listed items. These items are

authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V, Repair Parts, and Heraldic

Items), or CTA 8-100, Army Medical Department Expendable/Durable Items.

F-2. EXPLANATION OF COLUMNS.

a. Column 1 - Item Number. This number is assigned to the entry in the listing and is referenced in maintenance

procedures to identify the material.

b. Column 2 - Category. This column identified the lowest category of maintenance that requires the listed item:

C - Operator/Crew

O - Unit Maintenance

F - Direct Support Maintenance

H - General Support Maintenance

c. Column 3 - National Stock Number. This is the national stock number assigned to the item; use it to request or

requisition the items.

d. Column 4 - Description. Indicates the federal item name and, if required, a description to identify the item.

The last line for each item indicates the part number followed by the Commercial And Government Entity (CAGE) Code

for Manufacturer in parentheses, if applicable.

e. Column 5 - Unit of Measure (U/M). Indicates the measure used in performing the actual maintenance function.

This measure is expressed by a two character alphabetical abbreviation (e.g. ea. in, pr). if the unit of measure differs

from the rest of the issue, requisition the lowest unit of issue that will satisfy your requirements.

F-1
TM 10-8110-203-12&P

Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST

Item Category Stock Number Description U/M

Number

1 C Sealant, Thread with Teflon Tube

P/N 13228E1791

2 C 7920-00-148-9666 Rags, Wiping, DDD-R-30G Bale

3 O 6850-00-664-5685 Dry cleaning solvent, A-A-711, Qt.

Type I

F-2
TM 10-8110-203-12&P

APPENDIX G

ILLUSTRATED LIST OF MANUFACTURED ITEMS

NOT APPLICABLE

G-1/(G-2 blank)
TM 10-8110-203-12&P

APPENDIX H

TORQUE LIMITS

Figure H-1. Torque Limits

H-1/(H-2 blank)
TM 10-8110-203-12&P

GLOSSARY

Section I. ABBREVIATIONS

°F Degrees Fahrenheit

CPC Corrosion Prevention and Control

MPH Miles per hour

NBC Nuclear. Biological and Chemical

NSN National Stock Number

PN Part Number

PSIG Pound-force per Square Inch. Gage

RPSTL Repair Parts and Special Tools list

Section II. DEFINITIONS OF UNUSUAL TERMS

Ambient Surrounding on all sides (environmental).

Glossary 1/(Glossary 2 blank)
TM 10-8110-203-12&P

INDEX

SUBJECT, PARAGRAPH

-AAbbreviations, List of, 1-7

Adapter, Quick-Disconnect, 1-9g

Adapter, Quick-Disconnect,

Replacement, 4-10

Additional Authorization List, E-1

Administrative, 4-15

Arctic Cold Conditions, Operating In, 2-8a

Assembly and Preparation for Use, 2-5

-BBasic issue Items, D-3

Bearing Plate, 1-9e

Body, Drum, 1-9a

-CCharacteristics, Capabilities and

Features, 1-8

Checks and Services, Preventive

Maintenance, 2-1

Closure Plate, 1-9b

Closure Ring, 1-9c

Commercial and Government Entity Code (CAGE), C -4

Common Tools and Equipment, 4-1

Components of End item and Basic

Issue items List, D-1

Controls and Indicators, 2-1

Corrosion Prevention and Control, 1-4

Cross Reference Index, C-11

-DData, Equipment, 1-10

Decals and Instruction Plates, 2-7

Decontamination Procedures NBC, 2-10

Description of Major Components, 1-9

Destruction of Army Materiel To

Prevent Enemy Use, 1-3

Dispensing Fuel, 2-6

Drum Body, 1-9a

-EEmergency Procedures, 2-9

Emergency Repair, 3-3

Equipment Characteristics, Capabilities

and Features, 1-8

SUBJECT, PARAGRAPH

Equipment Data, 1-10

Equipment Improvement Recommendations,

Reporting, 1-5

Expendable/durable Supplies and

Materials List, F-1

Extreme Heat, Operating In, 2-8b

-FFabrication Instructions, C-6

Figure and item index, C-13

Filing the Drum, 2-6

Forms and Records, Maintenance, 1-2

Fuel Dispensing, 2-6

General Information, 1-1

Glossary, Glossary 1

-HTo Use Manual, iii

-IIllustrated List of Manufactured Items, G-1

Inlet/Outlet Connections, 1-10e

Instruction Plates, and Decals, 2-7

Introduction, 1-1

-J-

-K-

-LLeakage Definitions, 2-3

List of Abbreviation, Glossary- 1

Locate Repair Parts, C-6

Location and Description of Major

Components, 1-9

Lubrication Instructions, 3-1

-MMaintenance Allocation Chart, B-1

Maintenance Code, C-3

Maintenance Forms and Procedures, 1-2

Maintenance Functions, B-1

Maintenance Procedures, Operator, 3-3

Maintenance, Unit, 4-1

Index-1
TM 10-8110-203-12&P

INDEX (continued)

SUBJECT, PARAGRAPH

Major Components, Location and

Description, 1-9

Movement, Preparation for, 4-14

-NNational Stock Number, C-5

National Stock Number index, C-11

Nipple, Pipe, 1-9f

Nomenclature Cross Reference List, 1-6

Nuclear, Biological and Chemical (NBC)

Decontamination Procedures 2-10

-OOperating Procedures, 2-6

Operating Temperature Range, 1-10d

Operation Under Unusual Conditions, 2-8

Operation Under Usual Conditions, 2-6

Operation Principles of, 1-11

Operator Preventive Maintenance

Checks and Services, 2-1

Operator Troubleshooting, 3-1

-PPart Number Index C-12

Parts, Repair, 4-3

Personnel Safety, 4-8

Pipe Nipple, 1-9f

Plate, Closure 1-9b

Plate, Swivel, 1-9d

PMCS Operator, 2-1

PMCS Unit, 4-2

Preparation for Movement, 4-14

Prevention and Control, Corrosion, 1-4

Principles of Operation, 1-11

Proper Equipment, 4-9

-QQuick-Disconnect Adapter, 1-9g

-RRecoverability Code, C 4 References, A-1

Repair Parts, 4-3

Repair Parts and Special Tools List, C-1

SUBJECT, PARAGRAPH

Repair, Towing and Lifting Yoke, 4-12

Replace Shackles, Bearing, Swivel, and Closure

Plates, 4-11

Replace Quick-Disconnect Adapter, 4-10

Reporting Equipment Improvement

Recommendations, 1-5

Ring, Closure 1-9c

-SSafety, Personnel, 4-8

Sandy or Dusty Conditions, Operating In, 2-8c

Scope, 1-1

Security Procedures, 4-13

Service Upon Receipt, 4-4

Special Tools, TMDE, and Support

Equipment, 4-2

Source, Maintenance and Recoverability Code,

C-1

Source Code, C-2

Strong Winds, Operating in, 2-8c

Swivel Plate, 1-9d

System Technical Principles of Operation, 1-11

-TTemperature Range, Operating, 1-10d

Tools and Test Equipment Requirements, B-4

Towing the Drum, 4-14b

Transporting by Aircraft, 4-14c

Troubleshooting, 3-1, 4-5

-UUnit Maintenance Procedures, 4-7

Unit Troubleshooting Procedures, 4-6

Unusual Conditions, Operation Under, 2-8

Usual Conditions, Operation Under, 2-6

-V-

-WWarnings, a

Warnings and Cautions, 2-2

Weight, 1-10c

-X-

-Y-

-ZIndex-2
TM 10-8110-203-12&P

By Order d the Secretary of the Army:

DENNIS J. REIMER

General, United States Army

Chief of Staff

Official:

JOEL B. HUDSON

Administrative Assistant to the

Secretary of the Army

01934

DISTRIBUTION:

To be distributed in accordance with DA Form 12-25-E, block no. 6344, requirements for TM 10-8110-203-12&P
These are the instructions for sending an electronic 2028

The following format must be used if submitting an electronic 2028. The subject line must be exactly the same and all

fields must be included; however only the following fields are mandatory: 1, 3, 4, 5, 6, 7, 8, 9,10,13,15,16,17, and 27.

From: “Whomever” <whomever@avma27.army.mil>

To: mpmt%avma28@st-louis-emh7.army. mil

Subject: DA Form 2028

1. From: Joe Smith

2. Unit:: home

3. Address: 4300 Park

4. City: Hometown

5. St: MO

6. Zip: 77777

7. Date Sent:: 19-OCT-93

8. Pub no: 55-2840-229-23

9. Pub Title: TM

10. Publication Date: 04-JUL-85

11. Change Number: 7

12. Submitter Rank: MSG

13. Submitter FName: Joe

14. Submitter MName: T

15. Submitter LName: Smith

16. Submitter Phone: 123-123-1234

17. Problem: 1

18. Page: 2

19. Paragraph: 3

20. Lie: 4

21. NSN: 5

22. Reference: 6

23. Figure: 7

24. Table: B

25. Item: 9

26. Total: 123

27. Text:

This is the text for the problem below line 27.

*U.S. GOVERNMENT PRINTING OFFICE: 1996 - 755-025/40116

The Metric System and Equivalents

Linear Measure Liquid Measure

1 centiliter = 10 milliters = .34 fl. ounce

1 centimeter = 10 millimeters = .39 inch 1 deciliter = 10 centiliters = 3.38 fl. ounces

1 decimeter = 10 centimeters = 3.94 inches 1 liter = 10 deciliters = 33.81 fl. ounces

1 meter = 10 decimeters = 39.37 inches 1 dekaliter = 10 liters = 2.64 gallons

1 dekameter = 10 meters = 32.8 feet 1 hectoliter = 10 dekaliters = 26.42 gallons

1 hectometer = 10 dekameters = 328.08 feet 1 kiloliter = 10 hectoliters = 264.18 gallons

1 kilometer = 10 hectometers = 3,280.8 feet

Square Measure

Weights

1 sq. centimeter = 100 sq. millimeters = .155 sq. inch

1 centigram = 10 milligrams = .15 grain 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches

1 decigram = 10 centigrams = 1.54 grains 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet

1 gram = 10 decigram = .035 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet

1 decagram = 10 grams = .35 ounce 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47

acres

1 hectogram = 10 decagrams = 3.52 ounces 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile

1 kilogram = 10 hectograms = 2.2 pounds

1 quintal = 100 kilograms = 220.46 pounds Cubic Measure

1 metric ton = 10 quintals = 1.1 short tons

1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch

1 cu. decimeter = 1000 cu. centimeters = 61.02 cu.

inches

1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet

Approximate Conversion Factors

To change To Multiply by To change To Multiply by

inches centimeters 2.540 ounce-inches Newton-meters .007062

feet meters .305 centimeters inches .394

yards meters .914 meters feet 3.280

miles kilometers 1.609 meters yards 1.094

square inches square centimeters 6.451 kilometers miles .621

square feet square meters .093 square centimeters square inches .155

square yards square meters .836 square meters square feet 10.764

square miles square kilometers 2.590 square meters square yards 1.196

acres square hectometers .405 square kilometers square miles .386

cubic feet cubic meters .028 square hectometers acres 2.471

cubic yards cubic meters .765 cubic meters cubic feet 35.315

fluid ounces milliliters 29,573 cubic meters cubic yards 1.308

pints liters .473 milliliters fluid ounces .034

quarts liters .946 liters pints 2.113

gallons liters 3.785 liters quarts 1.057

ounces grams 28.349 liters gallons .264

pounds kilograms .454 grams ounces .035

short tons metric tons .907 kilograms pounds 2.205

pound-feet Newton-meters 1.356 metric tons short tons 1.102

pound-inches Newton-meters .11296

Temperature (Exact)

°F Fahrenheit 5/9 (after Celsius °C

temperature subtracting 32) temperature
PIN: 074648-000