# SOUTHWEST RESEARCH INSTITUTE ®

6220 CULEBRA ROAD i POST OFFICE DRAWER 28510 i SAN ANTONIO, TEXAS, USA 78228-0510 i (210) 684-5111 i WWW.SWRI.ORG HTTP://ENGINEANDVEHICLE .SWRI.ORG
ENGINE, EMISSIONS, AND VEHICLE RESEARCH DIVISION ISO 9001 CERTIFIED FAX: (210) 522-3950 ISO 14001 Certified

SAN ANTONIO, TEXAS

HOUSTON, TEXAS i WASHINGTON, DC 

# March 15, 2009

Brian H. West Fuels, Engines, and Emissions Research Center Oak Ridge National Laboratory NTRC Building 2360 Cherahala Boulevard Knoxville, TN 37932

Subject: Monthly Progress Report No. 5 for the Pe riod February 1, through February 28, 2009; for the program, "Catalyst Screening and Durability for Intermediate Ethanol Blends," UT-Battelle/Oak Ridge Na tional Laboratory Subcontract No. 4000071456, SwRI Project 03.14530.

1.0 INTRODUCTION

The objective of this project is to help quantify emissions system durability of E15 and E20 on the US fleet. Specifically, this project will study the effects of ethanol blends on openloop stoichiometry and resulting ca talyst and oxygen sensor temperat ures. This project will also generate valuable data on vehi cle emissions and performance.

Vehicles selected for this st udy will include a wide range of manufacturers across several model years. Some of the vehicles that will be tested include vehi cles that have been identified as having leaner and hotter opera tion on ethanol blends than on gasoline when in wide-open throttle (WOT) open-loop operation. Other vehicles will be tested because of their large numbers in the in-use vehicle fleet. New vehicles with unknow n open-loop fuel control at WOT may also be selected.

In this project, SwRI will age vehicles and emission control systems operating on three levels of ethanol blended fuels (E10, E15, a nd E20) and compare emissions and vehicle performance to similar vehicles operating on the base gasoline (E0). Vehicle service accumulation and emissions testing are to be perf ormed on multiple sets of matched vehicles. For each matched set, vehicles are to be aged a nd emissions tested on the four fuel blends (E0, E10, E15, and E20). Emissions testing will be performed at three adde d service accumulation levels: 0 miles, 25,000 miles, and at the end of the vehicle’s full-useful life (or 50,000 miles, whichever is greater).

## Brian West Oak Ridge National Laboratory March 15, 2009 Page 2 of 7



# 2.0 PROGRESS FOR THE PERIOD FEBRUARY 1-28, 2009

2.1 Honda Accords

The Honda Accord test vehicles underwent wide-open-throttle (WOT) performance and Federal Test Procedure (FTP) emissions testing with project fuels durin g the previous reporting period. As shown in Figure 1, the 2007 Honda Accord exhibite d fuel enrichment during WOT operation and less fuel enrichment with E20 fuel . Lambda was measured with a wide-range airfuel ratio sensor installed in the exhaust system upstream of the catalytic converter. Preliminary Honda Accord WOT test results using E0 and E20 fu el blends with all four vehicles have been posted to the project ftp site.

VEHICLE ORHA20

0.7 0.8 0.9

1 1.1 1.2 1.3

2445 2450 2455 2460 2465 2470 

## Time (s)Lambda



### 0 20 40 60 80Speed (mph) 

### Lambda E0 Fuel Lambda E20 Fuel Dyno Speed



# FIGURE 1. 2007 HONDA ACCORD WIDE-OPEN-THROTTLE LAMBDA MEASUREMENTS WITH E0 AND E20 FUEL BLENDS

Federal Test Procedure emissions data for the Accords run on the E0, E10, E15, and E20 emissions test fuels are provide d Table 1. Alcohol and aldehyde emissions data measured for each test is being reviewed.

## Brian West Oak Ridge National Laboratory March 15, 2009 Page 3 of 7



# TABLE 1. HONDA ACCO RD EMISSIONS TESTS

FTP Composite Emissions, g/mi Test Ref. Year Make Model Vehicle No. Test No. Fuel THC CO NO X 

## Fuel Economy,

mi/gal
1 OR-HA00-1-F-E0-0k-T8 0.031 0.192 0.014 26.2
2 2007 Honda Accord ORHA0 OR-HA00-1-F-E0-0k-T9 E0 0.037 0.257 0.019 26.0
3 OR-HA10-1-F-E0-0k-T8 0.030 0.289 0.016 25.7 4 OR-HA10-1-F-E0-0k-T9 E0 0.030 0.272 0.018 26.3
5 OR-HA10-1-F-E10-0k-T6 0.021 0.172 0.017 26.0
6 2007 Honda Accord ORHA10

OR-HA10-1-F-E10-0k-T7 E10 0.022 0.061 0.016 25.7
7 OR-HA15-1-F-E0-0k-T2 0.025 0.172 0.014 26.7 8 OR-HA15-1-F-E0-0k-T3 E0 0.025 0.183 0.012 26.8
9 OR-HA15-1-F-E15-0k-T2 0.019 0.130 0.015 26.2
10 2007 Honda Accord ORHA15

OR-HA15-1-F-E15-0k-T3 E15 0.016 0.109 0.014 26.2
11 OR-HA20-1-F-E0-0k-T3 0.027 0.199 0.019 27.2 12 OR-HA20-1-F-E0-0k-T4 E0 0.024 0.173 0.014 27.1
13 OR-HA20-1-F-E20-0k-T5 0.023 0.140 0.023 26.3
14 2007 Honda Accord ORHA20

OR-HA20-1-F-E20-0k-T6 E20 0.021 0.137 0.016 25.7



# The four Honda Accords began their service accumulation on the SwRI Mileage Accumulation Dynamometers during this reporti ng period. Honda long-term fuel trims were measured and recorded at the time of the first oil change, and data are provided in Appendix A. Average fuel economy results for each of the H onda vehicles from service accumulation using the Standard Road Cycle are given in Table 2.

TABLE 2. EARLY HONDA ACCORD AVERAGE FUEL ECONOMIES AS DRIVEN OVER THE STANDARD ROAD CYCLE

Vehicle Fuel Average Fuel Economy, mi/gal ORHA0 E0 31.4 ORHA10 E10 30.7 ORHA15 E15 30.2 ORHA20 E20 28.7

Honda Accord ORHA10 currently exhibits excessive engine o il consumption at a rate of approximately 1 quart per 2000 miles. SwRI has begun an investigation in to the cause of this excessive oil consumption. The investigation has incl uded inspections for ex ternal oil leaks, visual inspections of the engine valve stems for oil, and cylinder compression and leak-down checks. A new positive crankcase ventilation (PCV) valve was instal led, and the vehicle continued service accumulation for 2000 miles. Th e oil consumption rate still remained high. As a precaution, service accumulation on this vehicl e has been discontinued with the approval of Oak Ridge. Oak Ridge has informed the CRC proj ect steering committee of this oil consumption concern and requested suggestions on what to do with this vehicle.

## Brian West Oak Ridge National Laboratory March 15, 2009 Page 4 of 7



# 2.2 Chevrolet Silverados

The Chevrolet Silverado test vehicles underwent WOT open-loop performance and FTP emissions testing with project fuels during the current reporting period. As shown in Figure 2, the 2006 Chevrolet Silverado exhibited fuel enrichment during WOT operation and less fuel enrichment with E20 fuel. Silverado WOT test resu lts using E0 and E20 fuel blends with all four vehicles have been processed and will be posted to the project ftp site following a final review.

VEHICLE ORCS20

0.7 0.8 0.9

1 1.1 1.2 1.3

2645 2650 2655 2660 2665 

## Time (s)Lambda



### 0 20 40 60 80Speed (mph) 

### Lambda E0 Fuel Lambda E20 Fuel Dyno Speed



# FIGURE 2. 2006 CHEVROLET SILV ERADO WIDE-OPEN-THROTTLE LAMBDA MEASUREMENTS WITH E0 AND E20 FUEL BLENDS

Federal Test Procedure emissions tests were conducted with E0, E10, E15, and E20 emissions test fuels during the current reporting period. Silverado vehicl e emission test results are provided in Table 3.

## Brian West Oak Ridge National Laboratory March 15, 2009 Page 5 of 7



# TABLE 3. CHEVROLET SILVERADO EMISSIONS TESTS

FTP Composite Emissions, g/mi Test Ref. Year Make Model Vehicle No. Test No. Fuel THC CO NO X 

## Fuel Economy,

mi/gal

1 OR-CS00-1-F-E0-0k-T2 0.057 0.640 0.027 15.6
2 2006 Chevrolet Silverado ORCS0 OR-CS00-1-F-E0-0k-T3 E0 0.050 0.561 0.026 15.5
3 OR-CS10-1-F-E0-0k-T2 0.061 0.897 0.021 15.4 4 OR-CS10-1-F-E0-0k-T3 E0 0.055 0.723 0.024 15.4
5 OR-CS10-1-F-E10-0k-T3 0.051 0.703 0.025 15.4
6 2006 Chevrolet Silverado ORCS10

OR-CS10-1-F-E10-0k-T4 E10 0.053 0.789 0.028 15.6
7 OR-CS15-1-F-E0-0k-T1 0.060 0.871 0.019 16.0 8 OR-CS15-1-F-E0-0k-T2 E0 0.060 0.818 0.022 16.0
9 OR-CS15-1-F-E15-0k-T3 0.054 0.791 0.026 15.6
10 2006 Chevrolet Silverado ORCS15

OR-CS15-1-F-E15-0k-T4 E15 0.051 0.730 0.028 15.7
11 OR-CS20-1-F-E0-0k-T1 0.066 0.918 0.024 16.0 12 OR-CS20-1-F-E0-0k-T2 E0 0.066 0.904 0.022 15.9
13 OR-CS20-1-F-E20-0k-T3 0.055 0.853 0.023 15.5
14 2006 Chevrolet Silverado ORCS20

OR-CS20-1-F-E20-0k-T4 E20 0.053 0.836 0.023 15.6



# Following completion of emissions testing us ing all four project fuels, the Chevrolet Silverados were set up on the Mileage Accumula tion Dynamometers to r un the Standard Road Cycle. Early data from Silverado vehicle ORCS20 during the 0 to 80 mph acceleration of the standard road cycle is located in Appendix B. It is noted that the dynamomete r road load at the end of the acceleration period decreased sharply because of the vehicle transmission shifts occurring at that time. The lambda value, as measured by the air-fuel ratio sensor installed upstream of the catalytic converter, indicated the engine system indeed goes to “open loop operation” during this acceleration in the standard road cycle.

It is also noted that the maximum Chevrole t Silverado catalyst bed temperatures occur during the 0 to 80 mph acceleration of the standard road cycle. Maximum standard road cycle catalyst bed temperatures were also measur ed on the Accords during this 0 to 80 mph acceleration.

2.3 Fuel Blending

The E0, E10, E15, and E20 emissions test fuels for the Chevrolet Silverados and the Nissan Altimas have been blended. Fuel analys es of these blends are given in Appendix C.

2.4 Vehicle Procurement

Southwest Research Institute took receipt of the four 2008 Nissan Altima and four 2008 Ford Taurus test vehicles purchased at the e nd of the previous reporting period. Vehicle specifications are provided in Appendix D. The Altimas have been selected by Oak Ridge for testing next in this project.

## Brian West Oak Ridge National Laboratory March 15, 2009 Page 6 of 7



# 2.5 Nissan Altimas

The four Nissan Altimas test vehicles have been named ORNA0, ORNA10, ORNA15, ORNA20, and will be aged on E0, E10, E15, E20, respectively. The vehicle naming convention for the Altimas is given in Table 4. Vehicle designations were assigne d randomly. Vehicle and fuel identification labels have been put on each ve hicle. The four Nissan Altima test vehicles are shown in Figure 3.

TABLE 4. NISSAN ALTI MA VEHICLE IDENTIFICATION CONVENTION

OR N A __ __

Oak Ridge Nissan Altima (0, 10, 15, or 20) Aging Fuel Ethanol Level, %

FIGURE 3. 2008 NISSAN ALTIMA TEST VEHICLES

The four 2008 Nissan Altima test vehicles bega n preparations for testing and were fitted with new matching tires for service accumulation. Fu ture emissions tests will be performed with selected tires from the as-received vehicles.

# APPENDIX A

LONG-TERM FUEL TRIM MEASUREMENTS

Honda Accords Chevrolet Silverados Nissan Altimas Ford Tauruses

# A-1Honda AccordLong Term Fuel TrimDate Odometer Test FuelEng Off /Key On31,686Min. Max. Min. Max. Min. Max.After Zero Mile Emisions (E20 WOT) 1/20/2009 32,026 340 E20 3.9 4.6 4.6 4.6 4.6 5.4 5.4Approx. 2,222 miles SRC w/E0 2/5/2009 34,248 2,562 E0 0.7 0.8Oil Change 1 2/26/2009 38,603 6,917 E0 0 0.7 0.7 1.5 0.7 1.5 0.7Oil Change 2 3/9/2009 45,947 14261 E0 -6.2 -6.2 -6.2 -7 -6.2 -7 -6.2During mileage accumulation audit 3/12/2009 48,609 14261 E1 -1.5 -1.5 -1.5 -1.5 -1.5 -1.5Date Odometer Test FuelEng Off /Key On24,754Min. Max. Min. Max. Min. Max.After Zero Mile Emisions (E0 FTP-75) 2/10/2009 25,213 459 E0 -4.6 -4.6 -4.6 -4.6 -4.6 -4.6 -4.6First Oil Change 3/3/2009 32,247 7,493 E10 3.9 3.9 3.9 3.9 3.9 4.6 3.9Date Odometer Test FuelEng Off /Key On31,369Min. Max. Min. Max. Min. Max.After Zero Mile Emisions (E10 FTP-75) 2/16/2009 31,777 408 EOFirst Oil Change 3/40/9 39,220 7,851 E20 -3.9 -4.6 -3.9 -3.9 -3.9 -3.9 -3.9Date Odometer Test FuelEng Off /Key On34,383Min. Max. Min. Max. Min. Max.After Zero Mile Emisions (E10 FTP-75) 2/6/2009 34,842 459 E20 2.3 2.3 3.1 3.9 2.3 2.3 3.1First Oil Change 3/3/2009 41,556 7,173 E20 6.2 7 7 7.8 7.8 7.8 7.8Second Oil Change 3/11/2009 48,726 14,343 E20 4.7 4.7 4.7 4.7 4.7 5.5 5.5ORHA20Idle in Drive Idle in Park Idle in DriveORHA10Idle in Drive Idle in Park Idle in DriveORHA15Idle in Drive Idle in Park Idle in DriveIdle in DriveORHA0Idle in Park Idle in Drive

# A-2Chevrolet SilveradoLong Term Fuel TrimDate Odometer TestMilesMin. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.As received 12/17/2008 27606 0 0 0 0 -3 -3 -3 -3 222200003322After Emmisions 2/23/2009 27819 1 1 0 0 -4 -4 -4 -4 00001100Date Odometer TestMilesMin. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.As received 12/17/2008 14319 1 1 -2 -2 0 0 -4 -4 11 2 2 0 1 -3 -1 1 1 -1 -1After Emissions 2/23/2009 14635 0 0 -1 -1 -2 -2 -3 -3 0 0 -2 -2 4 4 4 4Date Odometer TestMilesMin. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.As received 12/17/2008 17121 2 2 0 0 -2 -2 -2 -2 33 4 4 0 0 -2 -2 4 4 3 3After Emissions 12/23/2009 17396 10 10 10 10 7 7 6 6 10 10 10 10 10 10 10 10Date Odometer TestMilesMin. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.As received 12/17/2008 17103 -3 -3 -1 -1 -7 -6 -6 -6 2 2 0 0 -4 -4 -3 -3 -1 -1 -1 -1After emissions 2/25/2009 17348 57 5 5 4 4 3 3 4 4 5 5 9 9 8 8Idle in DriveORCS0Left Bank Right Bank Left Bank Right BankLeft Bank Right BankIdle in DriveIdle in Drive Idle in ParkORCS10ORCS15Idle in DriveIdle in DriveTorque Conv Stall Idle in DriveEngine Off/Key OnIdle in Park Torque Conv StallIdle in DriveEngine Off/Key OnEngine Off/Key OnORCS20Left BankEngine Off/Key OnTorque Conv StallIdle in DriveLeft Bank Right BankLeft Bank Right BankIdle in ParkRight Bank Left Bank Right Bank Left Bank Right BankLeft Bank Right BankTorque Conv StallRight BankIdle in ParkLeft Bank Right BankLeft Bank Right Bank Left BankRight BankLeft Bank Left Bank Right Bank Left Bank Right Bank Left Bank Right Bank

# A-32008 Nissan AltimaLong Term fuel TrimDate Odometer Test FuelEng Off /Key OnMin. Max. Min. Max. Min. Max.As Received 2/10/2009 19,264 As-recd As-recd -2.3 -2.3 -2.3 -2.3 -2.3 -2.3Date Odometer Test FuelEng Off /Key OnMin. Max. Min. Max. Min. Max.As-Received 2/10/2009 19,518 As-recd As-recd -5.4 -5.4 -5.4 -5.4 -5.4 -5.4Date Odometer Test FuelEng Off /Key OnMin. Max. Min. Max. Min. Max.As-Received 2/10/2009 9,935 As-recd As-recd -5.4 -5.4 -5.4 -5.4 -5.4 -5.4Date Odometer Test FuelEng Off /Key OnMin. Max. Min. Max. Min. Max.As-Received 2/10/2009 10,296 As-recd As-recd -8.5 -8.5 -8.5 -8.5 -8.5 -8.5ORNA10Idle in DriveORNA0Idle in Drive Idle in Park Idle in DriveIdle in Park Idle in DriveORNA15Idle in Drive Idle in Park Idle in DriveORNA20Idle in Drive Idle in Park Idle in Drive

# A-42008 Ford TaurusLong Term Fuel TrimDate Odometer Test FuelEng Off /Key OnMin. Max. Min. Max. Min. Max.As Received 2/18/2009 17,231 As-recd As-recd -8.5 -8.5 -9.3 -9.3 -8.5 -8.5 -9.3Date Odometer Test FuelEng Off /Key OnMin. Max. Min. Max. Min. Max.As Received 2/18/2009 9,732 As-recd As-recd -8.5 -8.5 -8.5 -8.5 -8.5 -8.5 -8.5Date Odometer Test FuelEng Off /Key OnMin. Max. Min. Max. Min. Max.As Received 2/18/2009 17,098 As-recd As-recd -5.4 -5.4 -5.4 -6.2 -5.4 -5.4 -6.2Date Odometer Test FuelEng Off /Key OnMin. Max. Min. Max. Min. Max.As Received 2/18/2009 13,082 As-recd As-recd -3.9 -3.9 -3.9 -3.9 -3.9 -3.9 -4.6ORFT0Idle in Drive Idle in Park Idle in DriveORFT10Idle in Drive Idle in Park Idle in DriveORFT15Idle in Drive Idle in Park Idle in DriveORFT20Idle in Drive Idle in Park Idle in Drive

# APPENDIX B

STANDARD ROAD CYCLE SET UP DATA

Chevrolet Silverado ORCS20

# B-1 Vehicle ORCS20 Start Date: 3/9/2009 11:17:22 PM

0 100 200 300 400 500 600 700 800 900 1000

1200 1205 1210 1215 1220 1225 1230 1235 1240 1245 1250 Test Time (Seconds)Vehicle Speed (MPH) / ERPM/10

-1000 -750 -500 -250 0 250 500 750 1000 1250 1500Road Load Force (Lbf.) / Lambda*1000

Vehicle Speed (MPH) Vehicle Speed Set Point Vehicle TPS ERPM/10 Road Load Force (Lbf.) RLF setpoint Lambda*1000

# APPENDIX C

TEST FUEL ANALYSES

Chevrolet Silverado and Nissan Altima Emissions Test Fuels

# C-1 E0 E10 E15 E20

GA/GB Code 

## GA-6948 GB-6979 GB-6980 GB-6982 ORCS0 ORCS10 ORCS15 ORCS20 ORNA0 ORNA10 ORNA15 ORNA20 PPRD 77077 PPRD 77642 PPRD 77426 PPRD 77641 SwRI SwRI SwRI SwRI TEST METHOD UNITS FED Specs MIN MAX Distillation - IBP ASTM D86 °F 75 95 88 

### 5% °F 111 

### 10% °F 120 135 125 

### 20% °F 147 

### 30% °F 172 

### 40% °F 201 

### 50% °F 200 230 220 

### 60% °F 230 

### 70% °F 243 

### 80% °F 261 

### 90% °F 305 325 318 

### 95% °F 337 

### Distillation - EP °F 415 397 

### Recovery vol % 97.2 

### Residue vol % 1 

### Loss vol % 1.8 

### Gravity ASTM D4052 °API 58.7 61.2 58.8 56.9 56.9 56.60 

### Density ASTM D4052 kg/l 0.7434 0.7510 0.7512 0.7523 

### Density @ 15C ASTM D4052 grams/L 743.1 750.6 750.9 752.0 

### Reid Vapor Pressure ASTM D5191 psi 8.7 9.2 8.74 

### Oxygen ASTM D4815 wt % <0.1 Carbon 

### ASTM D5291 wt % 86.86 83.19 81.31 79.19 Hydrogen 

### ASTM D5291 wt % 13.15 13.42 13.08 13.16 

### Sulfur ASTM D5453 wt% 0.0015 0.0080 0.00065 0.00058 0.00055 

### Phosphorus ASTM D3231 mg/l PENDING 

### Lead ASTM D3237 g/gal 0.05 <0.001 

### Composition, aromatics ASTM D1319 vol % 35.0 30.5 

### Composition, olefins ASTM D1319 vol % 10.0 1 

### Composition, saturates ASTM D1319 vol % 68.5 

### Oxidation Stability ASTM D525 minutes No Break 

### Research Octane Number ASTM D2699 93.0 96.9 

### Motor Octane Number ASTM D2700 88.8 

### Sensitivity 7.5 8.1 

### Net Heating Value, btu/lb ASTM D240 btu/lb 18561 17760 17365 17079 DIPE 

### ASTM D5599 Vol% <0.1 <0.1 <0.1 <0.1
ETBE Vol% <0.1 <0.1 <0.1 <0.1 EtOH Vol% <0.1 10.29% 15.54% 20.30% iBA Vol% <0.1 <0.1 <0.1 <0.1 iPA Vol% <0.1 <0.1 <0.1 <0.1
MeOH Vol% <0.1 <0.1 <0.1 <0.1 MTBE Vol% <0.1 <0.1 <0.1 <0.1 nBA Vol% <0.1 <0.1 <0.1 <0.1 nPA Vol% <0.1 <0.1 <0.1 <0.1 sBA Vol% <0.1 <0.1 <0.1 <0.1 TAME Vol% <0.1 <0.1 <0.1 <0.1 tBA Vol% <0.1 <0.1 <0.1 <0.1 tPA Vol% <0.1 <0.1 <0.1 <0.1 Total Oxygen Weight WT% <0.1 3.77% 5.71% 7.43% 

### SwRI Fuel Code Analysis Location Test Fuel Code

Vehicle Fuel Codes 

## Oak Ridge Chevrolet Silverado and Nissan Altima Emissions Fuels

Vehicle Fuel Codes

# APPENDIX D

NISSAN ALTIMA AND FORD TAU RUS VEHICLE INFORMATION

# D-1 Vehicle Check-in Information Prior to Setup ORCNA0 ORNA10 ORNA15 ORNA20 Vehicle make Nissan Nissan Nissan Nissan Vehicle model Altima Altima Altima Altima Model yea r 2008 2008 2008 2008 VIN 1N4AL21E28C198677 1N4AL21E08C198208 1N4AL21E08C231286 1N4A121E08C218263 Tire size (wheel size) P215/60R16 P215/60R16 P215/60R16 P215/60R16 Tire manufacturer Continental Continental Continental Continental Tire pressure specification 32 psi 32 psi 32 psi 32 psi Steel or alloy wheels Steel Steel Steel Steel Odometer 19,263 19,517 9,935 10,295 Engine code (Engine family) 8NSXV02.565A 8NSXV02.565A 8NSXV02.565A 8NSXV02.565A Engine evap code 8NSR0120PBA 8NSR0120PBA 8NSR0120PBA 8NSR0120PBA Climate control/ std air cond. Std Std Std Std Head lamps (std. Or Xenon) Std Std Std Std State insp. Expiration date Jan-2010 Jan-2010 Feb-2010 Feb-2010 License plate expiration date None None None None Is there a license plate in front and rear? No No No No License Plate Numbe r N/A N/A N/A N/A Two-wheel or four wheel drive 2wd 2wd 2wd 2wd Axle Ratio Axle – Open carrier or limited slip Open Carrier Open Carrier Open Carrier Open Carrier Calibration ID #1 1JB00B 1JB00B 1JB00C 1JB00B Calibration Version #1 OC371C7B OC371C7B 0C2DD28D OC371C7B Calibration ID #2 268L04 268L04 268L04 268L04 Calibration Version #2 0000C01F 0000C01F 0000C01F 0000C01F Calibration ID #3 Calibration Version #3 Calibration ID #4 Calibration Version #4 Record existing PCM codes None None None None Clear codes with approval of project manager. N/A N/A N/A N/A Exhaust Aftertreatment - Number of catalytic converters 2222 With vehicle at idle place red rag over the end of the tailpipe and look for exhaust leaks None None None None

V ehicle Check-in Information After Setup

Vehicle make Nissan Nissan Nissan Nissan Vehicle model Altima Altima Altima Altima Model yea r 2008 2008 2008 2008 VIN 1N4AL21E28C198677 1N4AL21E08C198208 1N4AL21E08C231286 1N4A121E08C218263 Tire size (wheel size) P215/60R16 P215/60R16 P215/60R16 P215/60R16 Tire manufacturer Continental Continental Continental Continental Tire pressure specification 32 psi 32 psi 32 psi 32 psi Steel or alloy wheels Steel Steel Steel Steel Odometer 19,263 19,517 9,935 10,295 Engine code (Engine family) 8NSXV02.565A 8NSXV02.565A 8NSXV02.565A 8NSXV02.565A Engine evap code 8NSR0120PBA 8NSR0120PBA 8NSR0120PBA 8NSR0120PBA Climate control/ std air cond. Std Std Std Std Head lamps (std. Or Xenon) Std Std Std Std State insp. Expiration date Jan-2010 Jan-2010 Feb-2010 Feb-2010 License plate expiration date None None None None Is there a license plate in front and rear? No No No No License Plate Numbe r N/A N/A N/A N/A Two-wheel or four wheel drive 2wd 2wd 2wd 2wd Axle Ratio Axle – Open carrier or limited slip Open Carrier Open Carrier Open Carrier Open Carrier

Calibration ID #1 1JB00C 1JB00C 1JB00C 1JB00C Calibration Version #1 0C2DD28D 0C2DD28D 0C2DD28D 0C2DD28D

Calibration ID #2 268L04 268L04 268L04 268L04 Calibration Version #2 0000C01F 0000C01F 0000C01F 0000C01F

Calibration ID #3 Calibration Version #3

Calibration ID #4 Calibration Version #4 Record existing PCM codes None None None None Clear codes with approval of project manager. N/A N/A N/A N/A Exhaust Aftertreatment - Number of catalytic converters 2222 With vehicle at idle place red rag over the end of the tailpipe and look for exhaust leaks None None None None

# D-2 Vehicle Check-in Information Prior to Setup ORFT0 ORFT10 ORFT15 ORFT20 Vehicle make Ford Ford Ford Ford Vehicle model Taurus Taurus Taurus Taurus Model yea r 2008 2008 2008 2008 VI

N 1FAHP24W28G175013 1FAHP24W58G174230 1FAHP24W58G175717 1FAHP24W38G177188 Tire size (wheel size) P215/60R17 P215/60R17 P215/60R17 P215/60R17 Tire manufacturer Continental Continental Continental Continental Tire pressure specification 32 psi 32 psi 32 psi 32 psi Steel or alloy wheels Alloy Alloy Alloy Alloy Odomete r 17,230 15,662 17,098 13,081 Engine code (Engine family) 8FMXV03.5VEP 8FMXV03.5VEP 8FMXV03.5VEP 8FMXV03.5VEP Engine evap code 8FMXR0145KBK 8FMXR0145KBK 8FMXR0145KBK 8FMXR0145KBK Climate control/ std air cond. Climate Control Climate Control Climate Control Climate Control Head lamps (std. Or Xenon) Std Std Std Std State insp. Expiration date Feb-2010 Feb-2010 Feb-2010 Feb-2010 License plate expiration date None None None None Is there a license plate in front and rear? No No No No License Plate Numbe r N/A N/A N/A N/A Two-wheel or four wheel drive 2wd 2wd 2wd 2wd Axle Ratio Axle – Open carrier or limited slip Open Carrier Open Carrier Open Carrier Open Carrier Calibration ID #1 KNBE0AB.HEX KNBE0AB.HEX KNBE0AB.HEX KNBE0AB.HEX Calibration Version #1 90351174 90351174 90351174 90351174 Calibration ID #2 N/A N/A N/A N/A Calibration Version #2 N/A N/A N/A N/A Calibration ID #3 N/A N/A N/A N/A Calibration Version #3 N/A N/A N/A N/A Calibration ID #4 N/A N/A N/A N/A Calibration Version #4 N/A N/A N/A N/A Record existing PCM codes None None None None Clear codes with approval of project manager. N/A N/A N/A N/A Exhaust Aftertreatment - Number of catalytic converters 2222 With vehicle at idle place red rag over the end of the tailpipe and look for exhaust leaks None None None None

V ehicle Check-in Information After Setup

Vehicle make Ford Ford Ford Ford Vehicle model Taurus Taurus Taurus Taurus Model yea r 2008 2008 2008 2008 VI

N 1FAHP24W28G175013 1FAHP24W58G174230 1FAHP24W58G175717 1FAHP24W38G177188 Tire size (wheel size) P215/60R17 P215/60R17 P215/60R17 P215/60R17 Tire manufacturer Continental Continental Continental Continental Tire pressure specification 32 psi 32 psi 32 psi 32 psi Steel or alloy wheels Alloy Alloy Alloy Alloy Odomete r 17,230 15,662 17,098 13,081 Engine code (Engine family) 8FMXV03.5VEP 8FMXV03.5VEP 8FMXV03.5VEP 8FMXV03.5VEP Engine evap code 8FMXR0145KBK 8FMXR0145KBK 8FMXR0145KBK 8FMXR0145KBK Climate control/ std air cond. Climate Control Climate Control Climate Control Climate Control Head lamps (std. Or Xenon) Std Std Std Std State insp. Expiration date Feb-2010 Feb-2010 Feb-2010 Feb-2010 License plate expiration date None None None None Is there a license plate in front and rear? No No No No License Plate Numbe r N/A N/A N/A N/A Two-wheel or four wheel drive 2wd 2wd 2wd 2wd Axle Ratio Axle – Open carrier or limited slip Open Carrier Open Carrier Open Carrier Open Carrier

Calibration ID #1 KNBE0AB.HEX KNBE0AB.HEX KNBE0AB.HEX KNBE0AB.HEX Calibration Version #1 90351174 90351174 90351174 90351174

Calibration ID #2 N/A N/A N/A N/A Calibration Version #2 N/A N/A N/A N/A

Calibration ID #3 N/A N/A N/A N/A Calibration Version #3 N/A N/A N/A N/A

Calibration ID #4 N/A N/A N/A N/A Calibration Version #4 N/A N/A N/A N/A Record existing PCM codes None None None None Clear codes with approval of project manager. N/A N/A N/A N/A Exhaust Aftertreatment - Number of catalytic converters 2222 With vehicle at idle place red rag over the end of the tailpipe and look for exhaust leaks None None None None