p. 1 

# OAR Box 

# 1865 Prepped by Charmelle Mathews



### Document

Number: 

# 72 ) IV-J-1 5 Docket Number: 

# A-83-2 7

Printed 12/3/20089:15:30AM

Sheet 72 of 105P. 2 \ 

## Sout h Coas

t AI R QUALIT

Y MANAGEMEN TD 915 0 Flai r Drive , E l Monte , C A 9173 1 

# A-83-2 7 IV-J-1 5 

# PERMI TTO CONSTRUC T GRANTE D A S O F Q4/28/8 3 LEGAL OWNE RCALIFORNI A PORTLAND CEMEN T COMPAN Y O ROPERATO R59 5 s # RANCH 0 AVENU E

COLTON , C

A 9232 4 ATTENTION : DAVI D S . CAH N Th e equipmen t describe d belo wan d as show n o n th e approve d plan s an d specification s an d subjec t t o th e specia l condition , o r condition s listed . nF^Rirank i STEA

M GENERATIN

GSYSTEM CONSISTINGOF : AN D ! • VIBRATORFEEDER , COAL , SIL O UNLOADING , 5 H.P . CONDITIONS - 2 . LOADIN GHOPPER , STANDBY . 3 . BEL T CONVEYOR , COAL , 2 0 H.P. , WIT H A JOHNSON-MARC H DUS T SUPRESSION NOZZLE . 4 . HAMME

RMILL , COAL , 2 0 H.P . WIT H A JOHNSON-MARC H DUS T SUPRESSION NOZZLE . 5 . BEL T CONVEYOR , COAL , 2Q--H.P. ^-""f^ o 6 . SURG E HOPPER , COAL , fHREEVCOMPARTMENT , 4 0 TON S CAPACITY . Z^<JHREE>>SCRE

W FEEDERS , COAT , EAC H 5 H.P. , EAC H WIT H A 1/ 4 H.P . ROTARY " VAtVE . 8 . ONE FEEDER , LIMESTONE , DOUBLE-AUGE RTYPE , 1 H.P. , WIT H A 1/ 4 H.P . ROTAR

Y VALVE . -SUBJEC T T O CONDITION

NOS . 1 •

• 1 2 LISTE D O

N PAGE S 2 , 3 & 4 - -PAG E 1 O F 4 PAGES Approva l o r denia l of thi s applicatio n fo r permi t t o operat e th e above equipmen t wil l b e mad e afte r a n inspectio n t o determin e i f th e equipmen t ha s bee n constructe d i n accordanc e wit h th e approve d plan s an d specification s an d i f th e equipmen t ca n b e operate d i n complianc e wit h al l Rule s o f th e Sout h Coast Ai r Qualit y Managemen t District . ~^\*>V

Pleas e notif

y M . KAY . a t 572-614 3 whe n constructio n o f equipmen t i s completed . Thi s Authorit

y to Construc

t i s based o n th e plans , specifications , an d data submitted a s i t pertain s to th e releas e o f ai r contaminants an d contro l measures t o reduce ai r contaminants . N o approva l o r opinio n concernin g safet

y an d othe r factor

s i n design , constructio n o r operatio n o f th e equipmen t i s expresse d or implied . f hi a Permi t t o Conairue t etial l aerv e a e a letnporarvPermi t i o Operat e provide d

in * Caecum * Office r r a give n prio r notic e o

f tucl t inten t t o operate . Thi a Permi t i o Construc t avi M becam e invali d . 1 .h e Permi t t o Operet e i a denied o r i f irti a applicatio n i a cancelled . THI S PERMI TT O CONSTRUC TSHAL L EXPIR E TW O TEAR S f RO M TM E O A T E O f IQUN G O F APPU C ATIO N unlet , a n eatenaio n i t grante d b

vin * Eaecutm * Office r VM:r r Sanfor d fvfWeiss . Directo r o f Engineerin g V . MO Y 30O34 4 oCf?nw«!>fC. ; SFC-TTiOffl i Reu1/8 3P. 3 

### SOUT HCOAS T AI RQUALIT YMANAGEMEN T DISTRIC T

CONTINUATIO N

OF <?t<>'4- 7 

### * l 

### PERMI T TO CONSTRUCT * n H ' a 

### DATE : 04/28/8 3 

# r r • / / r 

### APPL . NO. : 10423 1 9 . STEA M GENERATOR , PYROPOWE RCORP. , CIRCULATINGFLUIDIZE DBE D TYPE , 209,000,00 0 BT UPE RHOUR , COAL-ORGAS-FIRED , 175,00 0 POUND S STEA M PE RHOUR , WIT HTW

O HO T GA S CYCLON E SEPARATORS , TW O START-U P GA S BURNERS , EAC H27,500,00 0 BTUPER HOUR , ON E START-U P PRIMARYAI RDUC T BURNER , 23,000,00 0 BT UPERHOUR , SI X SUPPLEMENTARYGA S LANCES , EAC H23,000,00 0 BT UPERHOUR , A 40 0 H.P . PRIMARY AI RBLOWER , A

20 0 H.P . SECONDARYAI RBLOWER , TW O 10 0 H.P . HIG HPRESSUR E BLOWER S (ONE STANDBY) , AND A CONVECTION

SECTION WIT HA SUPERHEATER , ECONOMIZER , AI RPREHEATER , SOO T BLOWER , 1/ 4 H.P . ROTARYVALV E AND 1 H.P . FLYAS HRETUR

N SCRE W CONVEYOR . J\no

Qh)C fi 

### , v 

### _I .,,...« , t, ; i.. . *- • A -CONDITIONS 1 . THI S EQUIPMEN T MUS T NO T B E OPERATE DUNLES S TH E HAMMERMILL , COAL SURG E HOPPE RAND FLUIDIZE DBE D COMBUSTION

STEA M GENERATO RAR E VENTE DONL YT O AI RPOLLUTION CONTRO L EQUIPMEN T WHIC HI S I

N FUL L US E AN

D WHIC HHA S BEEN

ISSUE DA PERMI T TO CONSTRUC T B

Y TH E EXECUTIVE OFFICER . 2 . TH E SULFU

RCONTEN T OF AN

YCOAL USE DB

YTHI S EQUIPMEN T MUS T NO T EXCEE D0.75 % B Y WEIGH T A S RECEIVED . 3 . TH E CALCIU

M T O SULFU RMOLA RRATIO . fO

RTH E LIMESTON E AND COAL CHARGE DT O TH E COMBUSTION

CHAMBE RMUS T NO T B E LES S THA N 2. 5 T O ONE . 4 . TH E SULFU

RCAPTUR E RATI O (TH E QUANTIT YOF SULFURCAPTURE DT O TH E QUANTIT YOF SULFURI N TH E COAL ) MUS T NO T B E LES S THA N 0.8 5 T O ONE . 5 . EMISSION S TO TH E ATMOSPHER E FRO M THI S EQUIPMEN T MUS T NO T EXCEE D3 0 POUND S PER HOU ROF SULFU

ROXIDE S (S0 X 

### ) , OR5 7 POUND S PE RHOU ROF NITROGE N

OXIDE S (N0 X 

### ) . 6 . CARBON MONOXID E (CO ) EMISSION S T O TH E ATMOSPHER E FROM THI S EQUIPMEN T MUS T NO T EXCEE DEITHE ROF TH E FOLLOWINGTW O LIMITS : 2 4 POUND S PERHOU R(2 4 HOU RAVERAGE ) AND10 0 TON S PE RYEAR . 7 . TH E STEA

M GENERATO RMUS T HAVE A

STAC KMONITORIN GSYSTE M

FORCARBON

MONOXIDE , OXIDE S OF NITROGEN , OXYGEN , AND OXIDE S OF SULFU RTHA T COMPLIE S WIT HSECTION S B) , C ) , D ) AND E ) O F RUL E 21 8 OF TH E RULE S AND REGULATIONS . I N ADDITION , TH E SYSTEM MUS T INCLUDE : A ) O N LIN E CALCULATION

AND RECORDINGOF EMISSIONS , #/HR , 1-HOU RAVERAG E B ) MEASURINGAND RECORDINGRAT E OF COAL CONSUMPTIO N IN TH E BOILE R (TONS/HR.) . C ) CALCULATIO N

AND RECORDINGOF 2 4 HOU

RAVERAG E EMISSION

RATE S AND , FORCO ONLY , CUMULATIVE EMISSIONS , TONS/YR .

-PAG E 2 O F 4 PAGES -P. 4
SOUT H COAS T AI RQUALIT YMANAGEMEN T DISTRIC T
« ,=- * CONTINUATIO N O F - PERMI T TO CONSTRUC T DATE : 04/28/8 3 APPL . NO. : 10423 1 -CONDITION S CONT'D 8 . WITHI N

18 0 DAY S O F STARTU P OF TH E BOILER , CALIFORNI A PORTLAND CEMEN T SHAL L DEVELO P A

PROTOCO L FORRELATINGTH E RAT E O F CONSUMPTIO N O F COA L I

N TH E BOILE R (LB/HR ) T O C O EMISSION S (LB/HR) . THI S PROTOCO L SHAL L B E SUBMITTE D T O TH E SCAQM D AND TH E EPA

FORAPPROVAL . 9 . AFTE RDEVELOPMEN T OF TH E PROTOCO L REFERRE D T O I N 8 ABOVE , TH E PROTOCO L SHAL L B E USE D T O FIL L IN

GAP S DURINGPERIOD S THA T TH E CONTINUOU S MONITORINGSYSTEM I S INACTIVE . DURINGAN

YON E HOU

RPERIO D FO

RWHIC H TH E C O EMISSION S DATA AR E INCOMPLET E (I.E . TH E NUMBE RO F DATA POINT S AR E LES S THA

N THA T REQUIRE D B

YEPA PERFORMANC E SPECIFICATION 2) , TH E SYSTEM

SHAL L AUTOMATICALL YCALCULAT E C O EMISSION S (A S REQUIRE D B Y7 ABOVE ) FOLLOWINGTH E PROCEDUR E OUTLINE D I N # 8 ABOVE , AND SHAL L INSER T THOS E EMISSION S I N TH E 2 4 HOURAVERAGE . 10 . CALIFORNI A

PORTUN D CEMEN T SHAL L REPOR T T O TH E SCAQMD AND TH E EPA O N A QUARTERL Y BASI S TH E FOLLOWING : A ) AN Y2 4 HOU RPERIO D DURINGWHIC H TH E C O EMISSION S I N 6 ABOVE , WER E EXCEEDED . B ) CUMULATIVE C O EMISSION S (TONS ) THROUG H TH E END OF THA T QUARTE R(YEA RT O DATE) . C ) TOTAL NUMBEROF HOUR S THA T TH E PROCEDUR E OUTLINE D I N 9 WA S UTILIZE D TO GENERAT E DATA. ' D ) IF , B

YTH E TIME OF TH E THIR D QUARTE RREPORT , PRO-RATE D C O EMISSION S OVE R TH E REMAINDE RO F TH E YEA RCOUL D CAUS E A

N EXCEEDANC E O F 10 0 TONS/YR , CALIFORNI A

PORTLAND CEMEN T SHAL L SUBMI T A PLA N FO RENSURINGTHA T 10 0 TONS/YRWIL L NO T B E EXCEEDED . THI S REPOR T SHAL L B E SUBMITTE D N O LATE RTHA

N 3 0 DAY S FOLLOWINGTH E EN D O F TH E CALENDARQUARTER . 11 . PERFORMANC E TESTS . A ) WITHI N

18 0 DAY S AFTE RINITIA L STARTU P O F SUC H FACILITY , CALIFORNI A PORTLAN D CEMEN T CO . SHAL L CONDUC T PERFORMANC E TEST S FORUNBURNE D HYDROCARBONS , OXIDE S OF NITROGEN , PARTICULAT E MATTER , C O AND S0 XANO FURNIS H TH E SCAQMD A

WRITTE N REPOR T O F TH E RESULT S OF SUC H PERFORMANC E TESTS . . B ) PERFORMANC E TEST S SHAL L B E CONDUCTE D AND DAT A REDUCE D IN

ACCORDANC E WIT H TH E TES T METHOD S AND PROCEDURE S PRESCRIBE D B YTH E SCAQMD . -PAG E 3 O F 4 PAGES -\ \ 1

11 . PERFORMANC E TEST S CONT' D SOUT H COAS T AI RQUALIT YMANAGEMEN T DISTRIC T

CONTINUATIO N

OF - PERMI T TO CONSTRUC T DATE : 04/28/8 3
, APPL . NO. : 10423 1 •CONDITION S CONT'D C ) PERFORMANC E TEST S SHAL L B E CONDUCTE D UNDE RSUC H CONDITION S A S TH E SCAQMD SHAL L SPECIF YT O TH E PLAN T OPERATO RBASE D O N REPRESENTATIV E PERFORMANC E O F TH E AFFECTE D FACILITY . TH E OWNE RO ROPERATO RSHAL L MAK E AVAILABL E T O TH E SCAQMD SUC H RECORD S A S MA YB E NECESSARYT O DETERMIN E TH E CONDITION S OF TH E PERFORMANC E TESTS . 0 ) CALIFORNI A

PORTLAND CEMEN T CO . SHAL L PROVID E MARTI N KA YO F TH E SCAQMD 1 4 DAY S PRIORWRITTE N

NOTIC E O F TH E PERFORMANC E TEST S T O AFFOR D TH E SCAQMD A N OPPORTUNIT YT O HAV

E A N OBSERVE RPRESENT . 12 . TH E STEA

M GENERATO RMUS T B E EQUIPPE D WIT H AND HAV E I N US E AUTOMATI C CONTRO L SYSTEM S T O CONTRO L PRIMARYCOMBUSTION AIR , SECONDARYCOMBUSTIO N AIR , OVERAL L COMBUSTIO N

AI RAND LIMESTON E FEE D RATE .

•PAGE 4 O F 4 PAGES -\ P. 6

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DISPOSITION : [^APPROVE D (~J DENIE D [~ J CANCELE D - OON TREPUN O HUN G PE E MCAMCELE O •REFUN O HUN G FEE . ^ SE E COMMENT S [ j EMISSIO N REDUCTIO N CREOI T PERMI TUNI TWOROINQ : ["JBELO W f~lo N FIEL O REPORTpATEO____ _ IXJO N PAG

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T NO . rV*< _ PERMI T UNIT WORDIN G & CONDITIONS :

[ / ] P/ C [ JP/ O LAT E [ ] YE

S [ 1N O

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WOR KUNIT S ( iO

) FEE ( ) X 0.5 = PENALT Y FE E . ANNUA L OPERATIN G FE E ( ) X 0. 5 = PENALT Y FE E . REDUCTIO N ANALYSI S FEE ( )X05 = PENALT Y FE E TOTA L FE E REFUND . RECOMMENDE D BY . .DATE . REVIEWIN G ENGINEE R PAGE . PAGE S 

## $7C 

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## GENERAL STANDARDCONDITION S 3. ) Thi s equipmen

t mil l no

t b e operate

d unles s ^/th> \

ka^M ^ A,\ \

^ co<\ \ SIAC ^ Uftffr . (are ) vinte d onr

t t e ai r pollutio n contro l aquipaen t ihic h i s i n lul l us

e sn d jMcfc.Jjj p bi m issue d •( « eporatin g peral B ( s porai t t o construct) b | th

o ai r Pollutio n CetHteffitPcoc . 4 . i . Ful l oi l supplit d i t tho burner aus t b o (ps- ) o

r lighte r irado . b . (p»- ) fue l o h tuppllit f i t tho burno r wi t b o ot o teaperatur

e o f i|Vi ,« f o

r grootor . 5 . 1 teaperatur

e o f no t los s tJ.in___ 0 F ms t b o aointaine d i n th o (afterburner ) (coabustle * chatboO'fho n tho equipaea t i t sorvo i i s i n opirotlon . B . No t I i n thin . II I Ion s por ainut o o f water < ) e t a proisun o

f t

o psi g eus t b o supplied t

o thi s scrubba

r who n Ih a tqu i pain t i t sorvo s i s I n opiutioa . h Thi s ovo

n aus t no t b o operate

d at taaparaturaa abav a , °f . 0 . Staa a atoaiiotio n onl ? ous t b o eaploye

d durin g tha intir a perio d o f ful l oi l burning . 0 . Thi s tquipam t ous t no t discharg e to tho ataospher e radioactive aaterial s i n oicoss o f tho por

aissibl a liait s astablisha d b y aiistin g authorities . 10 . Ihanava r ai r contaaimnt s a n vente d t o tho boile r firaboi . al l burner s eus t b e continuously operated eithe r ait h natura l ga s at a burne

r pressur e o f no l les s than (psig ) (inches eata r coluan ) o

r eit h fue l oi l et a

n equivalen t hoo

t input . 

## COHBL7STIO NUN H6ovsy*^sj' 1. i*.-* * tan k oas t ao t b e operate dunless - a a effectiv e aooua t o f ais t inhibito r i s used * 3 * Tai s equipmen t cos t ao t be? use dt o ven t cor e tha n. 5 . Th * •^ffrp^i-yrirr * n f uafa rHi arHarg * fma th a(ho t wall ) (eondamflra ) SOSt CO tb e allowe dt o excee d° ? a t aa xtiae . k* Wheneve r (the ) (any ) (smokehouse ) (readeriag - cooker ) (bloo ddrier ) ( ) i a i a use , th e contro l .syste m arxst * b e operate dt o collec t al l ai r contaminant s fro m the equipmea t ao dt o delive r (them ) (al l uacoadense dgase s o r vapors ) t o th e (afterburner ) (firebo xo f th e boiler ) (flare) . 5 . Dariag - th e iTTi.olci.ig - cycl e aa dfo r 1 5 aiaute s thereafter , thi s smokehous e aus t be vente donl y

t o ai r pollutio ncontro l equipoea t whic hi s i a ful l us e aa dwhic hha s bee nissue da (permi t t o construct ) (permi t t o operate ) b y th e Executiv e Officer . S . Al l expose dequipmen t aa dappurtenance s aa dth e concret e .surface s beneat hthi s equipmen t mis t b e washe dfre e o f ^IM I natte r a t leas t onc e eac hwor k day . 5 - A teaperatur e o f no t les s ***» " ° ? aus t be - caiataine di a th a afterburne r wheneve r (the ) (any ) snokehous e i s i a th e smotcin g cycl e an d fo r *\3 aiaute s thereafter . 2 . Unles s tbai s tan k i s vente donl y t o ai r pollutio ncontro l equipmen t whic hi s i a ful l us e aa dwhic hha s bee nissue da (perait - t o construct ) (permi t t o operate ) b y th e Executiv e Officer, , th e followin g restriction s apply : * . (a ) Tallo v

o r othe r am'ria l natte r enterin g o r store dwithi n— thi s tan k ous t no t b e heate dt o an y teoperatur e exceedin g 1=0°F . (b ) H o dryin g operation s sa y b e carrie do ni nthi s tank . 'J- • Ti e tota l quantit y o f coatiag s aa d solveat s use di a thi s equipmen t (ao t iacludia g salvage dsolvent ) mus t ao t excee dgallon s i a an y on e da y

o r gallon * i a any oa e hour * i9 - A - flowmeter , indicatin g g.p.ov (aada pressur e gaug * indicatin g p.s.i.) . aus t h e installe di a th e wate r suppl y lia e t o th e scrubber * Organi c solvent s (and/o r coatin g containin g organic * solvents ) use di a thi s equip - )6 nea tmus

tb e clearl y labele d a s ara-ohotocheoicall y reactiv e b y th e supplie ror , fo rbul kshipnea^s , show at o b e non-ohotochecicall y reactiv e o abill s o f ladin g o r i-jvoices 29 - Th e vo.Lat:Ue portio ao f

coatin g materia l use d ia . thi s equipmen tms tb e a tleas t 8 0 percen twate rb y volume aa d aus tao tb e photochemical ^ reactive .P.5 1

SOUT H COAS T AIRQUALITY MANAGEMEN T DISTRIC T

ENGINEERIN G DIVISIO N

. APPL I CA

T IO N PROCES

S IN G AN

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# X=. PAC E 

## I

D W;< . i J. 198

3 :HCCKE O I T

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# e^p ^ r^ t ^ «f« A ^^hr^XJ^ 6 

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*K e syste m r*\**st " *\cW c ty. o nline calculation.o f emissions' , #/hr , 1-hou r averag e b ) measuring an

d recording rat e of coa l consumptio n i nth e boile r (tons/hr.) # C J calculationof 2 4 hour averag e •&& emissionrate s A^JL-f« r C O on L *» 4 cumulative emissions , tons/yr * ' Withi n18 0 days of startu p o f th

e boiler , Californi a Portlan d Cemen t shal l develop a protoco l fo r relating th

e rat e of consumptionof coa l i n th e boile r (lb/hr ) t o C O faission s (lb/hr) . Thi s protoco l shal l b e submitte d t o th e SCAQM D an d th e EP A fo r approval .P.5 2

SOUT H COAS T AI RQUALIT Y MANAGEMEN T DISTRIC T

ENGINEERIN G DIVISIO N ' APPLICATIO N PROCESSIN G ANO CALCULATION S PAGE S APPL . NO . 

### 01^ 3 

### \ PROCESSED B

V PAC E 

## -2 _ DAT E 

## H\ * :HECKE O s

t ^ 

# e> Afte

r developmen t of th e protoco l referred t o In3 above , th e protoco l shal l b e use d t o fil l ingap s during period s tha t th e continuou s monitoring syste m i s inactive . Duri n rjan y on e hour pero

d fo r whic hth

e C O emission s dat a are_ j incomplet e (i.e * th e numbe r o f dat a point s ar e les s that S n g

(Jo ) Californi a Portlan d Cemen t shal l repor t to th e SCAQM

D an d th e EP A o na quarterl y

basi s th

e following : H ) an y 2 4 hou

r perio d during whic hth e emission s i nJflBfe . £ » above,wer e exceeded . b ) Cumulativ

e C O emission s (tons ) throughth e en d o f tha t quarte r (year to date) . <^ UTota l numbe r of hour s that ' th e procedur e outline d l a # 1 wa s utilized t

o generat e data . 4» a If . b

y th e tim e o f th

e thir d quarte r report , pro-rate d C O emission s ove r th

e remainde r o f th

e yea r coul d caus e a n exceedanc e of 10 0 tons/yr , Californi a Portlan d Cemen t shal l submi t a pla nfor ensuring tha t 10 0 tons/y r wil l no t b e exceeded . Thi s repor t shal l b e submitte d n

o late r than3 0 day s following th

e en d of th

e calende r quarter . ( J J foAof^tayr'at. >A & O ^ WiAVa w 18 0 days afterinitia l startu p o f suc h facilit y an d a tsuc h othertimes oa-m-a

y b trsqwind by the Ai*-Pollution 6owtra l . 'Qffiew , C>,U , tw.), A ?6rVWvs ( Ctnt^C Co*a; , shal

l conductperformanc

e Uiifr ) ml

"rwj i - • f o rwb\A.*ted. ^d.f0<a\r\^r\i ^ 0,i\<it$d^^Vo^ep-y , ft*tiei«i\«tt . >v\fct - , C6a*etS0^.<\r\J L furnis h th e SCfi&rf) , awritten repor to f the result

s o f suc h performanc

e -fe^f e , teat(i)»Th e r/Vi

rPollutio n Contfol Qffisi rmay , a thi o option ; aonduo

tthe fcqui*e4 pntifnrminrr . fgajf g apr i ma y phirfl t th t ""'ni T"TT T^f ' f I I I I I I II I H i f 11 1 winlin l nnr t nfnif h tvctc n c cpgrifip H i n rhrarr . niln r nnrfraangiilnfinaa n b ) Performanc

e tests shal

l be conducte d an

d dat areduced i

n accordanc

e wit h the tes t method s an

d procedures prescribe

d b y the aSCf

0 ^!^ ^ c } Performanc

e test s shal l be conducted unde

rsuc h condition s a

s the Ai rPnlliition CCfjQJil

r Cuiitiul •^•Office

rshal l specif y t o th e plan toperato rbase

d on representative performanc

e o f the affected facility . Th e owneroroperato rshal l mak e available t o the S^ffcfcKSp

A Contro l Officersuc

h records a

s ma y be necessar

y t o determine th e condition s o f

the performanc

e tests .P.5 3

SOUT H COAS T AIRQUALITY MANAGEMEN T DISTRIC T

ENGINEERIN G DIVISIO N ' ' APPLICATIO N PROCESSIN G AND CALCULATION S PAOE S . APPL . N O -r^. raw . . PROCESSE D B

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RICHAR D L . THRAS H Ai r Quality Enginee r I I
Sout h Coas t Ai r Quality Managemen t District Engineerin g Divisio n '28 0 Cootey Drive Suit e C Colton , CA 9232 4 (714)877-236 9