NATIONAL BUREAU OF STANDARDS REPORT

3660

SELECTION AND MAINTENANCE OF FLOORS

FOR NAVAL SHORE ESTABLISHMENTS

By

Percy A,, Sigler

Report to

Research and Development Division

Bureau of Yards and Docks

Department of the Navy

<NB£>

U. S. DEPARTMENT OF COMMERCE

NATIONAL BUREAU OF STANDARDS
U. S. DEPARTMENT OF COMMERCE

Sinclair Weeks, Secretary NATIONAL BUREAU OF STANDARDS

A. V. Astin, Director

THE NATIONAL BUREAU OF STANDARDS

The scope of activities of the National Bureau of Standards is suggested in the following listing of the divisions and sections engaged in technical work. In general, each section is engaged in specialized research, development, and engineering in the field indicated by its title. A brief description

of the activities, and of the resultant reports and publications, appears on the inside of the back

cover of this report.

Electricity. Resistance and Reactance Measurements. Electrical Instruments. Magnetic

Measurements. Electrochemistry.

Optics and Metrology. Photometry and Colorimetry. Optical Instruments. Photographic

Technology. Length. Engineering Metrology.

Heat and Power. Temperature Measurements. Thermodynamics. Cryogenic Physics. Engines

and Lubrication. Engine Fuels. Cryogenic Engineering.

Atomic and Radiation Physics. Spectroscopy. Radiometry. Mass Spectrometry. Solid State Physics. Electron Physics. Atomic Physics. Neutron Measurements. Infrared Spectros- copy. Nuclear Physics. Radioactivity. X-Ray. Betatron. Nucleonic Instrumentation. Radiological Equipment. Atomic Energy Commission Radiation Instruments Branch.

Chemistry. Organic Coatings. Surface Chemistry. Organic Chemistry. Analytical Chemistry.

Inorganic Chemistry. Electrodeposition. Gas Chemistry. Physical Chemistry. Thermochemistry.

Spectrochemistry. Pure Substances.

Mechanics. Sound. Mechanical Instruments. Fluid Mechanics. Engineering Mechanics. Mass

and Scale. Capacity, Density, and Fluid Meters. Combustion Control.

Organic and Fibrous Materials. Rubber. Textiles. Paper. Leather. Testing and Specifications. Polymer Structure. Organic Plastics. Dental Research.

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Mineral Products. Porcelain and Pottery . Glass. Refractories. Enameled Metals. Concreting

Materials. Constitution and Microstructure.

Building Technology. Structural Engineering. Fire Protection. Heating and Air Conditioning. Floor, Roof, and Wall Coverings. Codes and Specifications.

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Electronics. Engineering Electronics. Electron Tubes. Electronic Computers. Electronic

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Radio Propagation. Upper Atmosphere Research. Ionospheric Research. Regular Propagation

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Standards. Microwave Standards.

^Office of Basic Instrumentation ^Office of Weights and Measures.
NATIONAL BUREAU OF STANDARDS REPORT

ms PROJECT NBS

1004-40-4841 June 17, 1954

SELECTION AND MAINTENANCE OF FLOORS

FOR NAVAL SHORE ESTABLISHMENTS

By

Percy A. Sigler

Floor, Roof and Wall Coverings Section

Building Technology Division

To

Research and Development Division

Bureau of Yards and Docks

Department of the Navy

<NBS>

U. $. DEPARTMENT OF COMMERCE

NATIONAL BUREAU OF STANDARDS

The publication, re|

unless permission Is

25, D, C. Such peri

cal ly prepared If tl

* ir if i

, In part, is prohibited Approved for rpublic release byJ the ......

andards, Washington Director of the National Institute of port has been specifi . Standards and Technology (NIST) sport for Its own use, on October 9, 2015.

REPORT

3660

SELECTION AND MAINTENANCE OF FLOORS

FOR NAVAL FLOOR ESTABLISHMENTS

########

INDEX

Page

1. INTRODUCTION 1

1 . 1 Background 1

1.2 Purpose and Scope 2

2. GENERALIZED COMMENTS ON THE SELECTION AND CARE OF FLOORS 2

2.1 Selection of Floor 2

2.2 Precautions 6

2.3 Protective Coatings 7

3. RECOMMENDATIONS FOR FLOORS IN NAVAL SHORE ESTABLISHMENTS 11

3.1 Administration, Instruction, and Recreation Buildings 11

3.2 Quarters 13

( A)

o

Barracks Type 13

(b)

„

Family Type 17

3.3 Mess Halls 18

(A) . Dining Areas • 18

(B) . Galleys, Dish-Washing Rooms, and Preparation

Rooms for Raw Foods 20

3.4 Hospitals 21

(A) . Administration and Recreation Areas 21

(B) . Corridors 22

(C) . Wards 24

(D) o Mess Halls and Diet Kitchens 25

(E) . Laundry Rooms, Laboratories, and Latrines 25

(F) . Operating Suites 25

(G) o Dispensaries 26

3.5 Floor Areas Exposed to Heavy Trucking, Impacts,

Oils and Acids 27
.
SELECTION AND MAINTENANCE OF FLOORS

FOR NAVAL SHORE ESTABLISHMENTS

by

Percy A. Sigler

ABSTRACT

Flooring problems relating to Naval Shore Establishments are discussed with emphasis on an over-all economical selection of flooring materials to meet existing performance requirements and proper

maintenance procedures to protect and prolong the service life of

the floors. Accident prevention, involving the slip-resistant

characteristics of floor surfaces and electrically conductive

floors for operating suites, is given consideration. The service

requirements of floors as affected by the type of occupancy are discussed and appropriate recommendations made.

1. INTRODUCTION

1.1 Background

Floor maintenance materials and procedures have undergone considerable

changes in the past several years. Much emphasis has been placed on research and the development of new materials for both cleansing and protecting floor surfaces as well as enjhansing their appearance. The ease and

cost of maintenance has been given due consideration by both the flooring

and maintenance materials industries. An evaluation of present-day materials and recommendations for their safe and economical use are needed.

Accordingly, the Bureau of Yards and Docks, Department of the Navy,

requested the Building Technology Division, National Bureau of Standards,

Department of Commerce, to make a study of their floor maintenance problems

and submit appropriate recommendations.
- 2 -

1.2 Purpose and Scope

The information and recommendations in this report are intended for

the preparation of a floor maintenance manual which will serve as a guide

to Public Works Officers and other personnel charged with the selection

and care of floors in Naval Shore Establishments. The factor of safety

or accident prevention is of paramount importance in some locations and

has been taken into account in many of the recommendations.

2. GENERALIZED COMMENTS ON THE SELECTION AND CARE OF FLOORS

2.1 Selection of Floor

When selecting a flooring material for a particular location and

type of occupancy, consideration should be given to the overall economical

performance of the floor. This includes subfloor preparation, method of

installation, and subsequent repair and maintenance requirements. Proper

installation and adequate maintenance will result in curtailing the need

for major repairs of practically all types of floors and will prolong

and enhance their service life. The long-range net result may well be

an economical and satisfactory performance of the floor covering.

Federal Specifications are available for such floor coverings as

flexible and semi-flexible vinyl plastic tiles, several types of linoleum, rubber floorings, asphalt tiles, cork tiles, ceramic tiles, and

hardwood block flooring. In addition to Federal, there are Departmental,

Trade Association and Commercial specifications and standards for many

flooring materials. These specifications and standards can be used as a
- 3 -

basis for securing good quality merchandise in their respective fields.

However, they deal principally with the quality of a particular type of

flooring material and not with the relative merits or outstanding properties of the various types. Comparable information on different types is

of direct and economic interest to architects, structural engineers and

procurement agencies in selecting a flooring material to meet a particular need.

In this report, space does not permit a detailed discussion of all

of the characteristics of different flooring materials. A summary of

the results of wear and indentation tests reported in National Bureau

of Standards Building Materials and Structures Reports 34, 43, 68, 80

and 73 is given in Table 1. Comparable data on the more recently developed vinyl plastic tiles (interim Federal Specification L-T-751, GSA-FSS)

are not given in the table as this type of floor covering was not commercially available at the time of the tests. Other investigations

indicate that vinyl plastic tiles have relatively good resistance to

wear and reasonably satisfactory indentation characteristics. They are

outstanding in resistance to grease, oils, alkalies and many other

reagents. Vinyl plastic tiles are relatively high in initial cost,

but their maintenance requirements are relatively low. Contrary to

some manufacturer's claims, however, they are scratched and smudged

sufficiently by foot traffic to warrant an occasional scrubbing and

waxing in order to keep their appearance satisfactory.
- 4

-

TABLE 1. RELATIVE RESISTANCE OF FLOORING MATERIALS

TO WEAR AND INDENTATION

FLOORING MATERIAL

NOMINAL

THICKNESS,

Inch

DEPTH , OF WEAR,^/

Inch

RESIDUAL . INDENTATION,^/

Inch

Maple unit block 25/32 .003 — Strip maple, flat-grained 25/32 .002

Short-strip maple 25/32 .007 .001

Pecan unit block 25/32 .006

White oak unit block 15/32 .005 .002

Red oak unit block 15/32 .007 .003

Strip white oak, flat-grained 25/32 .010 .003

Strip yellow pine, flat-grained 25/32 .010 .005

Strip Douglas fir, edge-grained 25/32 .033 .005

Pressed fiberboard 1/8 .018 .000

Concrete, 1?2?4 mix 4 .025

Cement mortar, ls2 mix

Magnesium oxychloride, granite chips

1 .010 .000

and dust 1/2 .006 ——

Magnesium oxychloride, granite dust

Magnesium oxychloride, caleite dust

1/2 .012

and sand

Magnesium oxychloride, marble dust

3/4 .016 .000

and cotton fiber

Alumina cement-rubber latex, marble

1/4 .018

chips

Alumina cement-rubber latex, ground

1/2 .021 —

cork and silica

Alumina cement-rubber latex, marble

1/2 .026 .017

chips and volcanic ash 1/4 .055 .012

Asphalt mastic, volcanic ash 1/2 .039 .—

Cork tile 5/16 .018 e O3

Vinyl plastic tile, flexible 1/8 —

Vinyl-asbestos tile, semi-flexible 1/8 —

—

Rubber 1/8 .005 .003

Linoleum, burlap-backed 1/8 .004 .008

Linoleum, felt-backed 5/64 .005 .012

Asphalt tile 3/16 .017 .027%

.018%

.022^/

Asphalt tile 1/8 o°!6 ,/ Pitch mastic, felt-backed 5/64 .017"

^/Measurements are the depth of wear caused by 24,000 passages of a large,

275-lb. wheel which was shod with wooden blocks covered with abrasive

cloth (BMS Reports 34, 43, 68 and 80).

b/Measurements are the depth of indentation 7 days after exposure for 7 days,

at a temperature of 72°F, to a load of 150 lb, on 3 dome-shaped metal glides

of 1/2-in. diameter (BMS Report 73).

(Footnotes continued on next page.)
- 5 -

FOOTNOTES - TABLE 1. (CONTINUED)

Qf Q “residual indentations are much greater at a temperature of 90n?

(BMS Report 73).

^Pitch-mastic surface was worn through in spots by 7,800 passages

of the abrasive-covered wheel (BMS Report 43).

The cost of a particular type of flooring material may vary considerably depending upon differences in construction and composition.

In addition, the cost of installing a floor covering is quite variable

and depends to a large extent on subfloor preparation requirements,

nature of the exposure or occupancy and the amount of cutting and fitting

involved. The geographic location of the installation is also a factor

affecting the total cost. An attempt has been made in Table 1 to list

the flooring materials of a general type in the order of decreasing

cost. The general types ares wood floorings, magnesium oxychloride

compositions, cement-latex compositions, and so-called resilient floor

coverings such as cork, vinyl, rubber, linoleum and asphalt tiles.

In view of the many variable factors involved, the relative costs

of floors of a different general type were not considered in the

listing of the flooring materials.
6 -

2 «2 Precautions

Probably the most damaging treatment of floors is an excessive exposure to water. Practically all floors are harmed by such treatment,

particularly wood floors. Continued wetting of wood floors causes the

grain of the wood to raise, the strips to expand and buckle, and eventually results in a splintered and split flooring with open seams and

end joints.

Resilient-type floor coverings are doubly harmed by excessive exposure to water. Even though the floor covering itself may be fairly

resistant to water, failure in bond to an underlayment or to the subfloor is most likely to result. With a wood subfloor, additional damage

to the floor covering occurs due to the expansion and buckling of the

flooring, or if a plywood underlay is involved, to the delamination of

the plywood.

When wood and resilient-type floors need to be mopped in order to

cleanse the floor surface, the least amount of water necessary to do

the job should be used. Excess water should be wrung from the mop into

a pail and not slopped onto the floor surface. When detergent solutions

are used, the floors should be rinsed with clean water. (See Department

of the Navy Technical Publication NAVDOCKS TP-PW-30, “Maintenance and

Operation” and Department of the Army Technical Manual TM5-609, "Custodial Services".)
- 7 -

Repeated exposure to strong alkaline solutions or caustic preparations is harmful to most floors and will result in their early deterioration. The service life of linoleum* in particular* is materially reduced

by the frequent use of alkaline cleaning solutions.

During a recent survey of floors in military structures in the

various Army Areas it was noted that training courses on the care

and maintenance of floors were instituted in a few Army Areas. It was

also observed that, in general, the floors in these Army Areas were in

relatively good condition. Such training courses are well worth while.

They should, however, be carried on as a continuous program, due to the

frequent changes in personnel assigned to custodial services at a particular Naval establishment.

2.3 Protective Coatings

Wax compositions are widely used as protective coatings for floors.

Three general types have been commercially available for some time,

namely, paste, solvent, and water-emulsion.

Paste and liquid, solvent-type or spirit waxes generally consist

of a mixture of natural waxes and/or synthetic waxes in organic solvents, such as mineral spirits and turpentine. Paste waxes contain a

relatively small amount of solvent. Some of the more commonly used

"Evaluation of Flooring Materials in Army Installations", by

T. H. Boone, P.A. Sigler, and H. R. Snoke, National Bureau of

Standards Report 2485, May 11, 1953 o (A confidential report to

the Repairs and Utilities Division, Office of the Chief of

Engineers, Department of the Army.]
- 8 -

natural waxes are carnauba, ouricuri, candelilla, ceresin, ozokerite,

paraffin, and beeswax. Carnauba wax is a desirable ingredient in a wax

formulation as it has a high melting point and good resistance to scuffing and wear. However, it is too brittle to be used alone and must be

blended with softer waxes. Practical information on the merits of the

more recently developed waxes, such as microcrystalline and synthetic

waxes, is not readily available.

Water-emulsion waxes, frequently labeled "self-polishing”, "nobuff” or "dry-bright”, are being more and more widely used as a protective coating for all types of floor coverings. Water-emulsion waxes

usually consist of a mixture of carnauba wax and other natural or synthetic waxes dispersed in a water solution of soap or other emulsifying

agents. These waxes are available in concentrations of 12 and 16 percent total solids or non-volatile matter (interim Federal Specification

P-W-00151b, GSA-FSS). Small amounts of natural resins, such as shellac

and manila gum, and certain synthetic resins are sometimes incorporated

in the emulsions to make them less slippery and improve other desirable

characteristics, such as spreading and gloss. The addition of colloidal silica to water-emulsion waxes also improves their slip resistance.

The colloidal silica should be added by experienced persons or waxes

purchased which have such an additive. Based on total solids, the

emulsion should contain approximately 30$ silicon oxide.
- 9 -

Shellac-emulsion floor finishes containing little or no wax are

currently available. In general, they have very good slip resistance.

However, some have been found to have poor resistance to scuffing and

water spotting and are difficult to remove from floor coverings. Some

cause light-colored surfaces to become yellow.

Floor waxes and sealers are basically electric insulators. In2*2/

vestigations indicate that improper selection and application of

so-called conductive sealers and waxes may increase the electrical resistance of a floor surface sufficiently to create an explosive hazard

from electrostatic sparks in locations where highly combustible materials are used, such as in hospital operating rooms and munitions

plants. If a conductive coating is used it should be completely

stripped or removed from the floor before renewing as repeated applications may build up an insulating film.

••Conductive Waxes” by W. W„ Walton, E. G. Borchardt, F. L. Hermach,

and Miss R. C. McAuliff, National Bureau of Standards Report 2046,

November 10, 1952. (A confidential report to the Bureau of Ordnance,

Department of the Navy.

)

1/

’•Sealers for Conductive Terrazzo Floors in Hospitals”, by N. L.

Griffin, The Construction Specifier, Vol. 5, No. 3, January

1954..
- 10 -

Paste and water-emulsion waxes are suitable as a protective coating

for sealed wood floorings and vinyl plastic, rubber and linoleum floor

coverings. Liquid, solvent-type waxes are intended primarily for sealed

wood floorings. They can be applied more easily in uniform thin coats

than paste wax. The solvents are volatile and highly flammable, so

that suitable precautions should be exercised in storing and handling

floor wax of this type. Solvent-type waxes should never be used on

asphalt tiles as the turpentine or mineral spirits in such waxes will

soften or dissolve the tiles, causing the colors to bleed. Use only

water-emulsion waxes on flooring materials containing asphalt, bitumen,

or pitch. When in doubt as to which type of wax to use, a wateremulsion wax should be used as wax of this type will not harm any

flooring material in common use today.

In general, paste and liquid, solvent-type waxes are more durable

than water-emulsion waxes and may be desirable as an initial protective

coating where applicable. Buffing is essential for paste and solventtype waxes in order to obtain a satisfactory and glossy finish. Wateremulsion waxes are recommended for subsequent maintenance as they are

non-flammable, less slippery than solvent-type waxes, and can be

readily applied in very thin coats, thus retarding wax build-up

from repeated applications. In order to avoid wax build-up along walls,

do not apply wax within 6 to 8 inches of the walls when rewaxing.

While buffing of water-emulsion waxes is not essential, it will improve
11

the distribution, gloss, and slip resistance of the wax coating,. Wateremulsion waxes should be wiped on gently, not rubbed on. Two thin

coats, with ample drying time between coats, are much better than one

thick coat. Most wax emulsions require at least 30 minutes between

coats for drying 5 on humid days, a longer period may be required,.

Traffic should not be permitted on freshly waxed floors until the wax

emulsion is sufficiently dry (6-8 hours) and the area should be so

designated by appropriate signs. Complete drying of the wax coating

may require from 24 to 1$ hours, depending upon atmospheric conditions.

During this period the waxed floors are at their most slippery stage.

Buffing will accelerate the drying of the wax film. If at all feasible,

floors should be cleaned and waxed after normal working hours when

traffic is at a minimum.

The systematic polishing of waxed floors with No. 000 steel wool

will prevent heavy wax build-up and remove soil. Such a procedure

will lessen the need for washing the floors. Worn areas should

be rewaxed and buffed.

3. RECOMMENDATIONS FOR FLOORS IN NAVAL SHORE ESTABLISHMENTS

3„1 Administration, Instruction, and Recreation Buildings

Floors in these buildings are subject to appreciable foot traffic

and severe indenting loads from furniture. Small-sized casters and

metal domes on all movable furniture and equipment should be replaced
- 12 -

with ample-sized casters or flat gliders, especially where resilient-type

floor coverings are involved, Heavy equipment should be placed on protective blocks or cups.

Concrete floors, on- or below-grade, in need of repair, should be

leveled with a troweled-on underlayment and covered with l/8-in,

asphalt tile or semi-flexible vinyl plastic tile using a cut-back

type asphalt adhesive

,

Suspended concrete floors, those not in direct contact with the

ground, and strip-wood floors in unsatisfactory condition should be

covered with an underlayment and a resilient-type floor covering.

Rough concrete surfaces should be made even with a troweled-on,

latex-type underlayment. All springy boards and loose ends in a

strip-wood subfloor should be securely nailed. While a sanding and

felt underlay may be satisfactory in some cases, the use of a hardboard underlayment, not less than 3/16 in, thick, is recommended.

The hardboard should be nailed on 6-in, centers in each direction

over the entire area with ringed or barbed nails at least 1-3/4 in,

long.

In view of the likelihood of localized areas being damaged by

severe indenting loads and the rearrangement of equipment and space,

the use of resilient-type floor coverings in tile form is particularly
13

recommended for administration, instruction and recreation buildings,

to accommodate economical and satisfactory replacements at damaged areas

,

The following floor coverings in l/8 in, thickness are suggested?

Flexible and semi-flexible vinyl tiles, rubber tile, and linoleum tile.

They are durable floor coverings, easy to keep clean and require only

a moderate amount of waxing as a protective surface coatingo Feltbacked vinyl tile and felt-backed linoleum tile with a wearing surface

of about 0 o 03 in, thickness and l/8-in, asphalt tile are lower in

initial cost than the above floor coverings and may render satisfactory

and economical service in some locations. Their indentation characteristics are not as good, particularly at elevated temperatures. Asphalt

tile indents readily at temperatures above 100°F, which is quite

possible from direct rays of the sun (See N,B,S, Building Materials

and Structures Report 73, "Indentation Characteristics of Floor Coverings"), Asphalt tile, however, is one of the few floor coverings which

can be installed satisfactorily over concrete floors in direct contact

with the ground without the concrete slab being thoroughly waterproofed,

3,2 Quarters

(A). Barracks Type

Insofar as could be ascertained by a limited survey of Naval Shore

Establishments, both concrete and strip-wood floors are prevalent in

barracks-type quarters. Many of the wood floors consist of oak flooring.
- 14 -

Whether the existing floor should be refinished or covered with another

flooring material depends largely on the condition of the existing

floor and the floor characteristics desired.,

Tbs dusting and staining of concrete floors can be retarded by

the use of surface hardeners such as magnesium fluosilicate, sodium

silicate, aluminum sulphate, and zinc sulphate* The painting of

concrete floors is not recommended as the paint soon wears through

in traffic lanes and the repainting of worn areas will show lap marks*

Waxed concrete floors are likely to be very slippery*

Where concrete floors are to be covered, the recommendations as

given in 3.1 for resilient-type floor coverings are also applicable

for barracks. Other flooring materials which should render satisfactory service are integral-hardened concrete toppings, magnesium

oxychloride cement as specified by the American Standards Association

Specification ASA-ASS, 3-1952, "Heavy Duty Oxychloride Composition

Flooring and Its Installation", and synthetic resin latex-alumina

cement composition flooring* It is essential that the existing

concrete floor be thoroughly scarified and cleaned before installing

these monolithic-type flooring materials in order to secure an adequate bond between the two floorings.
- 15 -

Hardwood floors in reasonably good condition should be refinished

where needed. The most practical procedure is to machine sand the

floor and finish with a varnish-type floor sealer (Federal Specification TT-S-176a). Floors which have been previously treated with

non-drying oils should be thoroughly scrubbed with a mixture of synthetic detergent and trisodium phosphate , using only enough water to

float the oil to the surface. After removal of the oil, the floor

should be rinsed and thoroughly dried before machine sanding. Such

a floor should be finished with a lacquer-type floor sealer (Federal

Specification TT-S-171) in order to seal in any residual oil in the

wood. All open-grained wood, such as oak and pecan, should be filled

with a paste wood filler (Federal Specification TT-F-336) before sealing and waxing. Machine-polished paste or solvent-type waxes (Federal Specification P-W-158) are recommended as an initial protective

coating for all wood floors. Water-emulsion wax (Interim Federal

Specification P-W-00151b, GSA-FSS) is recommended for subsequent

maintenance.

Where it is more practicable to cover existing wood floors, the

recommendations as given in 3.1 for resilient-type floors over a hardboard underlayment are applicable for barracks. Provision should be

made for protecting such floor coverings against severe indenting

loads (See Fig„ l)„
- 16 -

Monolithic-type flooring materials which should give satisfactory

service, if properly installed, are magnesium oxychloride cement (ASA

Specification A88.3-1952) and synthetic resin latex-alumina cement

composition flooring. Over a wood subfloor the following method of

installation is recommended

s

All springy boards and loose ends should be securely nailed.

A layer of 15-lb asphalt-saturated felt (Federal Specification HH-F-191a) should be laid over the wood floor with edges

and joints of the felt lapped not less than two inches and

tacked in a manner sufficient to hold the felt in place until

metal mesh is placed. Right-angled dividing strips of brass

or suitable plastic, not less than l/l6 in. thick, and of

sufficient width to conform to the thickness of the flooring,

should be nailed to the felt and wood flooring. The dividing

strips should be placed at not more than 30-ft. intervals and

at inside entrances to hallways and rooms. Over the felt and

butted tight to the dividing strips, an anchoring medium consisting of 2.5 lb. /yd , small, diamond-mesh, painted, expanded

metal lath, conforming to Federal Specification QQ-B-1016,

should be laid with joints lapped at least l/2 in. The lath

should be nailed with 1-1/2 in., large head, galvanized, roofing
- 17 -

nails, except over joists, where nails should be of sufficient

length to extend not less than 1-1/2 in. into the floor joistSo

Lath should be nailed on 6-in. centers in two directions and

driven tight enough to secure the lath to the wood floor, but

not hard enough to force the lath into or puncture the felt.

Magnesium oxychloride cement should be worked into the

lath and finished by experienced workmen. The time and

manner in which the final troweling is done is quite important.

If a smooth, dense surface is not obtained, the floor should

be ground with steel wool and sealed with a penetrating

sealer of low viscosity, 1.1 to 1.5 CPS at 70°F as determined by a standard Stormer Viscosimeter. Varnish-type

sealers intended for wood floors are not satisfactory for

oxychloride floors. Floors having a porous surface should be

resealed at least every six months. An occasional waxing with

a thin coat of water-emulsion wax, pigmented if desired, will

materially improve the appearance of the floor. The thin

wax coating should be buffed to reduce its slipperiness.

(B). Family Type

Where hardwood floors are in good condition, the procedures for

refinishing and maintaining such floors in barracks (3.2-A) should be

followed. Where it is desirable to cover existing floors, the
- 18 -

installation of resilient-type floor as outlined in 3.1 is recommended.

In view of the outstanding resistance of vinyl plastic tiles to grease,

oils, alkalis, and many other reagents, such floor coverings are particularly suitable for kitchens and bathrooms. Contrary to some

manufacturer 1 s claims, vinyl plastic floor coverings do scratch and

smudge sufficiently to warrant an occasional scrubbing and waxing in

order to keep their appearance satisfactory. It should be remembered

that practically all smooth-surfaced floors are slippery when wet,

and especially so when waxed.

3.3 Mess Halls

(A). Dining Areas

Floors in these areas are exposed to considerable abuse. They

are subject to severe indenting loads and scratching from chair and

table legs having rounded and small-sized domes rather than amplesized (3/4 “ 1 in. diam. ) and flat-surfaced glides. They are exposed

to frequent food and water spillage and to heavy foot traffic, especially in food dispensing areas and along serving lanes. Also the

floors require frequent washing to maintain them in a clean and sanitary condition.

Vinyl plastic tiles, semi-flexible and flexible types, as specified in Interim Federal Specification L-T-751 (GSA-FSS), are recommended for the dining areas of mess halls, especially behind food
- 19

dispensing tables and along serving lanes. A hardboard underlayment

(see 3.l) should be used on wood subfloors. Flexible-type vinyl

floorings are not recommended for concrete floors in direct contact

with the ground unless the concrete slab has been waterproofed.

Semi-flexible vinyl or asphalt tiles using a cut-back asphalt cement

are recommended for such locations.

Vinyl plastic floorings have very good resistance to abrasion,

reasonably satisfactory indentation characteristics, are impervious

to water, and are outstanding in resistance to grease, oils and

alkalis. Like most smooth-surfaced floors, they are slippery when

wet.

Excessive amounts of water should be avoided when washing any

resilient-type floor covering (see 2.2 )„ A mop moistened with water

or dilute synthetic detergent solution will remove minor soils.

Polishing the floor with No. 000 steel wool will prevent wax buildup, remove some soils, and frequent washing of the entire floor area

may not be necessary. Heavy-trafficked areas, such as serving lanes

and street entrances, will require more frequent washing and rewaxing (see discussion of waxes in 2.3).
- 20 -

(B)„ Galleys, Dish-Washing Rooms, and Preparation Rooms for Raw Foods

Exposures to which floors in these areas are subjected are among

the most damaging. The floors are exposed to grease ; cooking oils?

fatty, vegetable, and fruit acids ; frequent scrubbing and cleaning,

sometimes with strong alkaline detergents and around stoves to

fairly high temperatures. In many areas, the floors are almost continuously wet. It requires an exceptional floor to withstand such a

combination of exposures. Sanitary and safety requirements must also

be considered. Some floors, especially magnesium oxychloride compositions and poor quality concrete, are eroded appreciably by continuous exposure to water alone.

Where a structurally-sound concrete slab is present, quarry tile

with special acid-resistant mortar joints is probably the more durable

type of covering. In view of the prevailing wet conditions in these

areas, a slip-resistant, abrasive-type tile is recommended as a suitable compromise between sanitary and antislip characteristics. Quarry

tiles have excellent resistance to wear and require no protective

coatings. Waxing such floors materially reduces their slip resistance, even under dry conditions.

Magnesium oxychloride compositions should not be used in any

areas where continuous or appreciable exposure to water is likely.

Resilient-type floor coverings are not recommended for these areas
21 -

due to the likelihood of failures in adhesion to the subfloor . Also,

contact with hot cooking utensils will damage such floor coverings

.

From surveys of installations in commercial establishments, the

following monolithic-type flooring materials appear to have suitable

characteristics for use in areas covered by 3°3~Bs

Concrete topping with a properly-proportioned, all-emery

aggregate,, When placed over a wood subfloor, a reinforcing

mesh should be used. The surface of a concrete subfloor

must be clean and rough in order to secure an adequate bond

between the two floorings. Old concrete floors should be

thoroughly scarified and cleaned. Over a concrete subfloor,

a thickness of 3/4 inch is recommended? with a wood subfloor,

a reinforced slab not less than 1-1/2 inches thick should be

installed.

Synthetic resin latex-alumina cement composition, not less

than l/4 inch thick. The subfloor must be absolutely clean

and free from grease or other foreign matter before installing the bond coat for this type of material.

3.4 Hospitals

(A). Administration and Recreation Areas.

The discussions and recommendations in 3.1 are applicable for

these areas in hospitals.
- 22 -

(B). Corridors o

Traffic along corridors in hospitals, while appreciable, is not

of a severe nature, so that the sanitary and slip-resistant characteristics of the floor warrant greater consideration than resistance to

wear. Also the floors are not subjected to severe indenting loads,,

Terrazzo floors are used extensively in corridors of hospitals

of permanent construction and have proven very satisfactory. Abrasive

aggregates, such as silicon carbide and aluminum oxide, incorporated

in the terrazzo mixture in sufficient amount or sprinkled and rolled

into the surface of the mix before final set, will improve the slip

resistance of the floor, especially when wet. All ramps should contain an abrasive or slip-resistant aggregate. Since terrazzo floors

have excellent resistance to wear and have inherent decorative appeal,

waxing terrazzo floors is not recommended due to the probability of

creating a slippery walkway surface for patients, visitors, and hospital personnel. Terrazzo sealers or penetrating sealers having a

low viscosity are recommended for porous surfaces. Strong alkaline

solutions or caustic preparations should not be used to clean terrazzo

floors. A neutral soap or preferably a synthetic detergent solution

should be used, followed by a rinsing with clean water. Pre-wetting

a terrazzo floor with water before applying detergents is beneficial
- 23 -

in that it reduces absorption and lessens the injurious action of salts

kJ

crystallizing in the pores of the terrazzo.

The following flooring materials are recommended for covering corridors in unsatisfactory condition, especially in hospitals of temporary

construction;

Burlap-backed linoleum, l/8 in. thick, or felt-backed vinyl plastic

flooring with a wearing surface not less than 0.03 in. thick. Over a

strip-wood subfloor, a hardboard underlayment should be used. Rough

concrete surfaces should be made even with a troweled-on, latex-type

underlayment.

Vinyl plastic floorings are much more resistant to alkaline detergents than linoleum. Synthetic detergent solutions should be used

to clean linoleum floors. Occasional application of a thin coat of

slip-resistant water-emulsion wax along with systematic polishing

with No. 000 steel wool to prevent wax build-up and improve slipresistance are recommended as maintenance procedures. In order to

further prevent wax build-up, do not apply fresh wax along edges of

corridor when rewaxing. Buffing will spread sufficient wax to such

areas. Traffic should not be permitted on freshly waxed areas until

the wax is thoroughly dry. Applying wax in thin coats and buffing

-

^/ftferrazzo as Affected by Cleaning Materials”, by D.W. Kessler,

Journal of the American Concrete Institute, V. 20, No. 1, Sept.

1948 (Title No. 45-3 )c
-immaterially decreases the time required for a wax to dry. One side of

a corridor should be waxed at a time and this portion roped off to

traffic and the slip hazard designated by precautionary signs. It

cannot be over-emphasized that waxed, smooth-surfaced floors are extremely slippery when wet (see 2 . 3 ).

( C )

.

Wards

The wear resistance of floors in wards is not of major importance.

Of more importance are such properties as resistance to indentation,

slip resistance, and sanitation. Also, this is one location where

decorative appeal, even though subjective, is worthy of consideration.

Where floors need to be covered rather than refinished due to

sanitation requirements, indentation damage, or unsatisfactory appearance, resilient-type floor coverings are recommended. Comments in

3.1 on the selection and installation of resilient floor coverings

are applicable. In view of the importance of sanitation in wards and

the likelihood of caustic and disinfectant solutions being used as

cleansing agents, vinyl plastic floor coverings are considered preferable. Also, vinyl plastic floors require a minimum amount of waxing in order to maintain a satisfactory appearance.

In some locations, it may be economically feasible to recondition the existing floor and install a floor covering only along the
- 25 -

central aisle between two rows of cots, Resilient-type floor coverings

should be protected against severe indenting loads (see Fig 0 l),

(D) „ Mess Halls and Diet Kitchens

The recommendations given in 3 <>3 for the dining areas of mess halls

should be followed for similar areas in hospitals as well as diet

kitchens o Recommendations in 3 <>3 for galleys , dish-washing room®,

and food-preparation rooms also apply to such areas in hospitals,

(E) , Laundry Rooms, Lavoratories, and Latrines

Floors in these rooms are usually exposed to appreciable spillage

of water and therefore frequently wet for prolonged periods. Recommendations in 3o3 for mess halls should serve as a guide for floors in

these rooms. The painting of concrete floors is not recommended as

the length of service of such coatings is very limited. Repainted

surfaces will show objectionable lap marks at worn areas and are

likely to be slippery where built-up coatings exist, especially

when wet,

(F) , Operating Suites

Since explosive mixtures of gases and vapors are likely to

exist in operating suites, floors in these areas require special

consideration. Sources of ignition for which the floor may be

responsible are percussion sparks and sparks from accumulations of

static electricity. Percussion sparks can be avoided by selecting
26 -

flooring materials which do not contain a coarse mineral filler or

aggregate. Accumulations of electrostatic charges may be prevented

by properly installing a conductive flooring conforming to Recommended

Safe Practice for Hospital Operating Rooms, N.F.P.A. Standard No. 56,

1952, published by National Fire Protection Association, 60 Batterymarch Street, Boston 10, Massachusetts. References to other literature

on explosion hazards in operating suites and recommended specifications

for conductive floors are listed below.

(G)„ Dispensaries

Floors in dispensaries frequently require severe cleansing treatments in order to keep them in a sanitary if not sterile condition.

Since vinyl plastic floor coverings possess an outstanding resistance

5/

”Low-Cost Conductive Flooring for Hospitals*®, by N. L„ Griffin,

The Construction Specified, July 1949

^”Report of Committee on Explosions in Hospital Operating Suites**,

January 1, 1950, Public Buildings Service, General Services

Administration, Washington 25, D. C,

7/

’’Static Electricity in Hospital Operating Suites s Direct and Related Hazards and Pertinent Remedies**, by P. G. Guest, V. W„ Sikora

and B. Lewis, Bureau of Mines Report of Investigations 4833,

January 1952, U. S„ Department of the Interior, Washington 25, D.C 0 8 /

’’Progress Report on Conducting Waxes”, by W„ W. Walton,

E. G. Borehardt, F 0 L. Hermaeh, and Miss R. C. McAuliff, National

Bureau of Standards Report 2046, November 10, 1952, to Bureau of

Ordnance, Department of the Navy, Washington 25, D.C.
- 27 -

to caustic solutions and many other reagents, they are recommended for

use in dispensaries. They are highly unabsorptive and require a

minimum amount of maintenance.

3.5 Floor Areas Exposed to Heavy Trucking, Impacts, Oils and Acids

The following recommendations are based on limited surveys of commercial installations?

A concrete topping with a properly-graded, all-emery aggregate

.

This material is very dense and unabsorptive 0 It has a high compressive

strength, good resistance to abrasion, and fair slip-resistance when wet.

The emery aggregate is not affected by many acids. Over a concrete subfloor, a thickness of 3/4 inch is recommended. The surface of the concrete subfloor must be clean and rough in order to secure an adequate

bond between the two floorings. Old concrete floors should be thoroughly scarified and cleaned. Over a wood subfloor, a reinforced

slab not less than 1-1/2 inches thick should be installed.

Figure

1.

Foot

locker

stand

and

bed

post

blocks

used

to

protect

resilient-type

floor

coverings

against

severe

indenting

loads.

THE NATIONAL BUREAU OF STANDARDS

Functions and Activities

The functions of the National Bureau of Standards are set forth in the Act of Congress, March

3, 1901, as amended by Congress in Public Law 619, 1950. These include the development and

maintenance of the national standards of measurement and the provision of means and methods

for making measurements consistent with these standards; the determination of physical constants and properties of materials; the development of methods and instruments for testing materials,

devices, and structures; advisory services to Government Agencies on scientific and technical

problems; invention and development of devices to serve special needs of the Government; and the

development of standard practices, codes, and specifications. The work includes basic and applied

research, development, engineering, instrumentation, testing, evaluation, calibration services, and

various consultation and information services. A major portion of the Bureau’s work is performed

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Commission. The scope of activities is suggested by the listing of divisions and sections on the

inside of the front cover.

Reports and Publications

The results of the Bureau’s work take the form of either actual equipment and devices or published papers and reports. Reports are issued to the sponsoring agency of a particular project

or program. Published papers appear either in the Bureau’s own series of publications or in the

journals of professional and scientific societies. The Bureau itself publishes three monthly periodicals, available from the Government Printing Office: The Journal of Research, which presents

complete papers reporting technical investigations; the Technical News Bulletin, which presents

summary and preliminary reports on work in progress; and Basic Radio Propagation Predictions,

which provides data for determining the best frequencies to use for radio communications throughout

the world. There are also five series of nonperiodical publications: The Applied Mathematics

Series, Circulars, Handbooks, Building Materials and Structures Reports, and Miscellaneous

Publications.

Information on the Bureau’s publications can be found in NBS Circular 460, Publications of

the National Bureau of Standards ($1.25) and its Supplement ($0.75), available from the Superintendent of Documents, Government Printing Office. Inquiries regarding the Bureau’s reports and

publications should be addressed to the Office of Scientific Publications, National Bureau of

Standards, Washington 25, D. C.