# Patent

## Title
Method of manufacturing a liquid container

## Abstract

An object is to provide a technology capable of decreasing the possibility that bubbles may reach a first member. A method of manufacturing a liquid container includes (a) a process of preparing a liquid container, (b) a process of storing liquid in a first storage chamber by injecting the liquid from the downstream side of the first storage chamber based on a flow direction of a fluid from an atmosphere opening port to a supply port.

## Background
Priority is claimed on Japanese Patent Application No. 2012-124159, filed May 31, 2012 under 35 U.S.C. 119, the content of which is incorporated herein by reference.
BACKGROUND
1. Technical Field
The present invention relates to a technology of a liquid container.
2. Related Art
In the related art, as a technology which supplies ink to a printer which is an example of a liquid ejecting apparatus, a technology which uses an ink cartridge (simply referred to as a “cartridge”) is known. The cartridge is manufactured by injecting ink to the inner portion. The cartridge which is mounted on the printer circulates the ink in the inner portion to the printer through a supply port. In the related art, if the ink is consumed and a residual quantity of the inner portion is zero or a small amount, the cartridge is changed to a new product. Moreover, the cartridge may be remanufactured by injecting ink to the used cartridge again. As the cartridge, the type of cartridge, which includes a buffer chamber having a predetermined volume so as to accumulate ink at the downstream side of a liquid storage chamber in addition to the liquid storage chamber in which the injected ink is stored, is known (for example, Patent Document 1).

    [Patent Document 1] JP-A-2010-5958


Here, the cartridge may include a detection member (for example, a piezoelectric element or a prism, and also referred to a first member) which can be used for detecting an ink residual quantity state (presence or absence of the ink residual quantity or the ink residual quantity). Here, in the cartridge, bubbles may occur in the inner portion at the time of the ink injection or after the ink injection. Here, in the cartridge which includes the first member, if the bubbles which occur in the inner portion reach the first member, there is a concern that accuracy of the detection of the ink residual quantity state which uses the first member may be decreased.
Here, as a method which injects ink to the cartridge, a method which injects the ink into the cartridge from the buffer chamber is considered. However, if bubbles occur when the ink is injected from the buffer chamber, the bubbles may penetrate a region (first storage chamber) on which the first member is disposed. Various ribs may be provided in the first storage chamber in which the first member is disposed and which stores ink. Accordingly, if bubbles reach the first storage chamber, the flow of bubbles is impeded due to various ribs, the bubbles stay around the first member, and thus, the detection accuracy in the ink residual quantity detection using the first member may be decreased.
The above-described problems are not limited to the cartridge for storing ink in the inner portion, and are common to liquid containers for storing other kinds of liquid other than the ink.
The present invention is made in order to solve at least a portion of the above-described problems, and an object thereof is to provide a technology capable of decreasing the possibility that bubbles may reach a first member.
SUMMARY
The present invention is made in order to solve at least a portion of the above-described problems and can be realized according to the following aspects or Application Examples.
APPLICATION EXAMPLE 1
There is provided a method of manufacturing a liquid container which stores liquid supplied to a liquid ejecting apparatus, including: (a) a process of preparing a liquid container, in which the liquid container includes: a first storage chamber for storing the liquid; a first member which is disposed in the first storage chamber and in which a reflection state of light of a surface is changed according to a refractive index of a fluid which comes into contact with the surface; a liquid guiding channel in which a supply port connected to the liquid ejecting apparatus is formed on one end and which communicates with the first storage chamber by a liquid communication hole which is the other end; and an atmosphere introduction channel in which an atmosphere opening port for introducing atmosphere is formed on one end and which communicates with the first storage chamber and circulates the atmosphere introduced from the atmosphere opening port to the first storage chamber,
the first storage chamber includes:
a first member disposition surface which configures an inner wall surface of the first storage chamber and in which the first member is disposed; and
a first inner wall which is disposed in an inner portion of the first storage chamber and provided so as to cover the first member at a position above the first member in a mounting state in which the liquid container is mounted on the liquid ejecting apparatus disposed in a horizontal plane,
the liquid communication hole is disposed at a position below the first inner wall in the mounting state and at a position which does not overlap with the first inner wall when the liquid container is vertically projected on the horizontal plane in the mounting state; and
(b) a process of storing the liquid in the first storage chamber by injecting the liquid from an downstream side of the first storage chamber based on a flow direction of a fluid from the atmosphere opening port to the supply port.
According to the method of manufacturing a liquid container described in Application Example 1, when the liquid container is vertically projected on the horizontal plane, the liquid communication hole is provided at the position which does not overlap with the first inner wall. Thereby, even though bubbles occur when liquid is injected from the downstream side of the first storage chamber, the first inner wall becomes a barrier, and the possibility that the bubbles may stay around the first member can be decreased. Accordingly, the possibility that bubbles may reach the first member can be decreased.
APPLICATION EXAMPLE 2
In the method of manufacturing a liquid container according to Application Example 1,
the first inner wall is inclined so as to be gradually higher in the mounting state from one end connected to an outer wall surface which partitions and forms the first storage chamber toward the opened other end.
According to the method of manufacturing a liquid container described in Application Example 2, even when bubbles exist between the first inner wall and the first member, the bubbles can be led in the direction (for example, an up direction) away from the first member along the first inner wall. That is, the first inner wall becomes a barrier, and thus, the possibility that bubbles may stay around the first member can be further decreased.
APPLICATION EXAMPLE 3
In the method of manufacturing a liquid container according to Application Example 1 or 2, the first storage chamber includes, a bottom surface partition wall which is disposed in the inner portion of the first storage chamber and extends from the first member disposition surface and is formed in a plate shape, and in which the liquid communication hole is formed along the thickness direction on the lower end of the partition wall which comes into contact with the first member disposition surface,
the bottom surface partition wall is provided in the position which does not overlap with the first inner wall when is vertically projected, and
a first main surface of the bottom surface partition wall which faces the first member extends in a vertical direction from the first member disposition surface in the mounting state.
According to the method of manufacturing a liquid container described in Application Example 3, the first main surface of the bottom surface partition wall, in which the liquid communication hole is formed on the lower end, extends in the vertical direction different from the direction in which the first member is positioned. Accordingly, even though bubbles occur when the liquid is injected and the bubbles penetrate the first storage chamber through the liquid communication hole, the bubbles can be led in the direction different from the direction, in which the first member is positioned, along the first main surface. Thereby, the possibility that bubbles may reach the first member can be decreased.
APPLICATION EXAMPLE 4
In the method of manufacturing a liquid container according to Application Example 3,
in the mounting state, at least a portion of an upper end of the bottom surface partition wall is inclined so as to include portions having different heights.
According to the method of manufacturing a liquid container described in Application Example 4, bubbles led along the first main surface can be introduced to a wider space due to a lower portion in the upper end of the bottom surface partition wall. Thereby, the possibility that bubbles penetrating the first storage chamber through the liquid communication hole may reach the first member can be further decreased.
APPLICATION EXAMPLE 5
In the method of manufacturing a liquid container according to any one of Application Examples 1 to 4,
the liquid container which is prepared according to the process (a) further includes:
a first surface which forms a portion of an outer surface of the liquid container and in which a liquid supply portion, in which the supply port is formed on the end, is disposed so as to protrude;
a second surface which forms a portion of the outer surface and crosses the first surface; and
and a third surface which forms a portion of the outer surface, crosses the first surface, and is opposite to the second surface,
the first member is disposed at a position closer to the second surface than the third surface in an opposite direction in which the second surface and the third surface are opposite to each other,
the first storage chamber is disposed at the side opposite to the second surface while interposing the first member in the opposite direction and includes a communication surface which is disposed so as to be close to the liquid communication hole in the position above the liquid communication hole in the mounting state, and
the communication surface gradually approaches the third surface in the opposite direction from the lower side toward the upper side in the mounting state.
According to the method of manufacturing a liquid container described in Application Example 5, even when bubbles penetrate the first storage chamber through the liquid communication hole, the bubbles can be led to the direction away from the first member due to the communication surface. Thereby, the possibility that bubbles may reach the first member can be further decreased.
APPLICATION EXAMPLE 6
In the method of manufacturing a liquid container according to any one of Application Examples 1 to 5,
the first storage chamber includes, a plurality of partitioned storage chambers which are formed by a plurality of partition walls and can circulate the liquid to each other,
the plurality of partitioned storage chamber include:
a first member storage chamber which includes the first member disposition surface, and in which the first member is disposed, and which communicates with the liquid guiding channel through the liquid communication hole; and
an upper storage chamber which is disposed above the first member storage chamber in the mounting state and provided at a different position which does not overlap with the first member when the liquid container is vertically projected on the horizontal plane, and
the first member storage chamber and the upper storage chamber communicate with each other at the lower end of the upper storage chamber in the mounting state.
According to the method of manufacturing a liquid container described in Application Example 6, even when bubbles penetrate the first member storage chamber through the liquid communication hole, the bubbles can be caught at the upper storage chamber in which the first member is not disposed by making the liquid container to the mounting state. Thereby, the quantity of bubbles which exist in the first member storage chamber can be decreased, and the possibility that the bubbles may reach the first member can be decreased.
APPLICATION EXAMPLE 7
In the method of manufacturing a liquid container according to any one of Application Examples 1 to 6,
a portion of the liquid communication hole is configured by a notch which is formed on one of a plurality of walls included in the first storage chamber.
According to the method of manufacturing a liquid container described in Application Example 7, the liquid communication hole can be easily formed.
APPLICATION EXAMPLE 8
In the method of manufacturing a liquid container according to any one of Application Examples 1 to 7,
the liquid guiding channel includes, a first through channel which communicates with the first storage chamber through the liquid communication hole and linearly extends,
the liquid communication hole extends in a direction perpendicular to the direction in which the first through channel extends, and
in the process (b), a portion which injects the liquid is positioned at the first through channel or at the downstream side of the first through channel in a flow direction of the fluid.
According to the method of manufacturing a liquid container described in Application Example 8, the first through channel extends in the direction perpendicular to the liquid communication hole. That is, the first through channel and the liquid communication hole entirely form the channel which is perpendicularly bent. Accordingly, even though bubbles occur when liquid is injected at the first through channel or the downstream side of the first through channel, the possibility that the bubbles may reach the first storage chamber can be decreased.
APPLICATION EXAMPLE 9
In the method of manufacturing a liquid container according to Application Example 8,
an opening area of the liquid communication hole is smaller than a channel cross-sectional area of the first through channel.
According to the method of manufacturing a liquid container described in Application Example 9, for example, even when bubbles having a size of an extent capable of passing through the first through channel progress from the first through channel to the liquid communication hole, the bubbles can be caught by the liquid communication hole. Thereby, the possibility that bubbles may reach the first member can be decreased. In addition, for example, even when bubbles having a size of an extent capable of passing through the first through channel progress from the first through channel to the liquid communication hole, the bubbles can be disrupted to become small bubbles due to the liquid communication hole. Thereby, the possibility that large bubbles may reach the first member can be decreased.
APPLICATION EXAMPLE 10
In the method of manufacturing a liquid container according to Application Example 8 or 9,
the liquid guiding channel includes, a first liquid channel which is positioned at the downstream side of the first through channel in the flow direction of the fluid and extends along a plane perpendicular to a direction in which the first through channel extends, and
in the process (b), the portion which injects the liquid is positioned at the first liquid channel or the downstream side of the first liquid channel.
According to the method of manufacturing a liquid container described in Application Example 10, the first liquid channel extends along a plane perpendicular to the direction in which the first through channel extends. That is, the first liquid channel and the first through channel entirely form a channel which is perpendicularly bent. Thereby, even though bubbles occur when liquid is injected at the first through channel or the downstream side of the first through channel, the possibility that the generated bubbles may reach the first storage chamber can be decreased.
APPLICATION EXAMPLE 11
In the method of manufacturing a liquid container according to Application Example 8 or 9,
the liquid guiding channel includes:
a first liquid channel which is positioned at the downstream side of the first through channel in the flow direction of the fluid and includes a portion which extends in a vertically upward direction in the mounting state from the upstream side toward the downstream side; and
a second liquid channel which is positioned at the downstream side of the first liquid channel and includes a portion which extends in a vertically downward direction in the mounting state from the upstream side toward the downstream side, and
in the process (b), the portion which injects the liquid is positioned at the downstream side of the second liquid channel.
According to the method of manufacturing a liquid container described in Application Example 11, the first liquid channel and the second liquid channel includes channels which extend in directions opposite to each other. That is, the first liquid channel and the second liquid channel entirely form the channels which are bent by 180°. Accordingly, even though bubbles occur when liquid is injected at the downstream side of the second liquid channel, the possibility that the generated bubbles may pass through the second liquid channel and the first liquid channel and reach the first storage chamber can be decreased.
APPLICATION EXAMPLE 12
In the method of manufacturing a liquid container according to Application Examples 1 to 11,
the process (b) includes, a process of forming an injection port for injecting the liquid by making a hole on a formation wall which form the portion injecting the liquid.
According to the method of manufacturing a liquid container described in Application Example 12, the injection port can be easily formed by making a hole on the formation wall. Moreover, liquid can be injected to the inner portion of the liquid container through the injection port.
APPLICATION EXAMPLE 13
In the method of manufacturing a liquid container according to Application Example 12,
a portion of the formation wall is formed by a film,
the process of forming the injection port of the process (b) is a process of forming the injection port on the film.
According to the method of manufacturing a liquid container described in Application Example 13, the injection port can be easily formed on the formation wall.
APPLICATION EXAMPLE 14
In the method of manufacturing a liquid container according to Application Example 12 or 13, the method further includes a process (c) of sealing the injection port after the process (b).
According to the method of manufacturing a liquid container described in Application Example 14, the possibility that the liquid inside the liquid container may be leaked to the outside can be decreased by sealing the injection port.
APPLICATION EXAMPLE 15
In the method of manufacturing a liquid container according to any one of Application Examples 1 to 14, the first member is a prism. According to the method of manufacturing a liquid container described in Application Example 15, a liquid residual quantity state of the liquid container can be detected using the prism.
Moreover, the present invention may be realized in various aspects. For example, aspects such as the liquid container and the manufacturing method thereof, a liquid ejecting apparatus which includes the liquid container having any one of the above-described configurations, and a method of injecting liquid to the liquid container can be realized.



BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a view showing a schematic configuration of a liquid ejecting system 1000.
FIG. 2 is a first appearance perspective view of a cartridge 10.
FIG. 3 is a second appearance perspective view of the cartridge 10.
FIG. 4 is a partially exploded perspective view of the cartridge 10.
FIG. 5A is a perspective view of a container main body 12.
FIG. 5B is an appearance perspective view of a first member unit 60.
FIG. 5C is a top view of the first member unit 60.
FIG. 5D is a right side view of the first member unit 60.
FIG. 5E is a left side view of the first member unit 60.
FIG. 5F is a rear view of the first member unit 60.
FIG. 5G is a front view of the first member unit 60.
FIG. 5H is a bottom view of the first member unit 60.
FIG. 5I is a cross-sectional view taken along F5C-F5C of FIG. 5C.
FIG. 6 is a view for conceptually illustrating a channel 140.
FIG. 7 is a first view for illustrating a method of detecting an ink residual quantity state.
FIG. 8 is a second view for illustrating the method of detecting the ink residual quantity state.
FIG. 9 is a view when the container main body 12 is viewed from a Y axis positive direction side (a first side).
FIG. 10 is a view when the container main body 12 is viewed from a Y axis negative direction side (a second side).
FIG. 11 is an enlarged view of a first storage chamber 350 shown in FIG. 9.
FIG. 12 is a perspective view in the vicinity of a first bottom chamber 344t of the container main body 12.
FIG. 13 is a flowchart for illustrating a method of manufacturing a cartridge.
FIG. 14 is a view for illustrating an example of a specific method of an ink injection.
FIG. 15 is a specific flow of a liquid injection process.
FIG. 16 is a view for illustrating a liquid supply unit 1200.



DESCRIPTION OF EXEMPLARY EMBODIMENTS
Next, embodiments of the present invention will be described according to the following order.
A. Embodiment:
B. Modification Example:
A. EMBODIMENT
A-1. Configuration of Liquid Ejecting System
FIG. 1 is a view showing a schematic configuration of a liquid ejecting system 1000. The liquid ejecting system 1000 includes a liquid container 10 which is an embodiment of the present invention, and a liquid ejecting apparatus 1. The liquid ejecting apparatus 1 is an ink jet printer 1 (hereinafter, simply referred to as a “printer 1”) which discharges ink on a printing paper PA and performs printing. The printer 1 includes the ink cartridge 10 which is a liquid container, a holder 2, a first motor 3, a second motor 4, a control unit 6, an operation portion 7, a predetermined interface 8, and an optical detection device 5. Moreover, in descriptions below, the ink cartridge 10 is simply referred to as a “cartridge 10”.
The holder 2 includes a print head (not shown) which discharges ink to a side opposite to the printing paper PA. Moreover, the cartridge 10 is mounted so as to be attached to and detached from the holder 2. Ink such as cyan, magenta, or yellow is stored in each cartridge 10 respectively. The ink which is stored in the cartridge 10 is supplied to the print head of the holder 2, and the ink is discharged to the printing paper PA.
The first motor 3 drives the holder 2 in a main scanning direction. The second motor 4 transports the printing paper PA in a sub scanning direction. The control unit 6 controls the overall operation of the printer 1.
The optical detection device 5 is fixed at a predetermined position. When the holder 2 moves to a predetermined position, the optical detection device 5 radiates light toward the cartridge 10 in order to detect the ink residual quantity state. Moreover, the details will be described below.
The control unit 6 controls the first motor 3, the second motor 4, and the print head based on the print data which is received from a computer 9 or the like connected through the predetermined interface 8 and performs printing. Moreover, the control unit 6 detects the ink residual quantity state (the ink residual quantity, or presence or absence of the ink) of the cartridge 10 based on the data which is received from the optical detection device 5. The operation portion 7 is connected to the control unit 6 and receives various operations from a user.
A-2. Schematic Configuration of Cartridge
FIG. 2 is a first appearance perspective view of a cartridge 10. FIG. 3 is a second appearance perspective view of the cartridge 10. In FIGS. 2 and 3, XYZ axes which are coordinate axes perpendicular to each other are attached. In addition, also in the drawings shown below, XYZ axes are attached if necessary. In a mounting state (mounting posture) in which the cartridge 10 is mounted on the printer 1 disposed on a horizontal plane, a Z axis negative direction is referred to as a vertically downward direction. Moreover, the horizontal plane is a plane which is parallel to the X axis direction and the Y axis direction.
As shown in FIGS. 2 and 3, an appearance shape of the cartridge 10 is an approximately rectangular shape. The outer surface (outer shell) of the cartridge 10 includes six surfaces. The six surfaces includes a bottom surface 14, an upper surface 13, a front surface 15, a rear surface 16, a right surface 17, and a left surface 18. The six surfaces 13 to 18 may also be referred to as outer shell members which configure the outer shell of the cartridge 10. Each of the surfaces 13 to 18 is a planar shape. The planar shape includes a case where the entire area is completely planar and a case where unevenness is provided on a portion of the surface. That is, some unevenness may be provided on a portion of the surface. The outer shapes of each of the surfaces 13 to 18 in a plan view all are rectangular. The outer surface (outer shell) of the cartridge 10 includes a film (described below) which forms a portion of the left surface 18, a container main body 12, and a cover member 11.
Moreover, the bottom surface 14 is a concept which includes a wall forming a bottom wall of the cartridge 10 in the mounting state, and may also be referred to as a “bottom surface wall portion (bottom wall) 14”. In addition, the upper surface 13 is a concept which includes a wall forming an upper wall of the cartridge 10 in the mounting state, and may also be referred to as a “upper surface wall portion (upper wall) 13”. Moreover, the front surface 15 is a concept which includes a wall forming a front wall of the cartridge 10 in the mounting state, and may also be referred to as a “front surface wall portion (front wall) 15”. In addition, the rear surface 16 is a concept which includes a wall forming a rear wall in the mounting state, and may also be referred to as a “rear surface wall portion (rear wall) 16”. Moreover, the right surface 17 is a concept which includes a wall forming a right wall in the mounting state, and may also be referred to as a “right surface wall portion (right wall) 17”. In addition, the left surface 18 is a concept which includes a wall forming a left wall in the mounting state, and may also be referred to as a “left surface wall portion (left wall) 18”. Moreover, the “wall portion” or the “wall” is not needed to be formed by a single wall, and may be formed by a plurality of walls. For example, the bottom surface wall portion (bottom wall) 14 is a wall which is positioned in the Z axis negative direction side with respect to the inner space of the cartridge 10 in the mounting state. In other words, as shown in FIG. 3, the bottom surface wall portion (bottom wall) 14 is formed by the cover member 11, the container main body 12, the first member unit 60, or the like.
The bottom surface 14 and the upper surface 13 are opposite to each other. The front surface 15 and the rear surface 16 are opposite to each other. The right surface 17 and the left surface 18 are opposite to each other. Specifically, the bottom surface 14 and the upper surface 13 are opposite to each other in the Z axis direction, the front surface 15 and the rear surface 16 are opposite to each other in the X axis direction, and the right surface 17 and the left surface 18 are opposite to each other in the Y axis direction. Here, the bottom surface 14 is also referred to as a first surface 14. The rear surface 16 is also referred to as a second surface 16. The front surface 15 is also referred to as a third surface 15. The upper surface 13 is also referred to as a fourth surface 13. The right surface 17 is also referred to as a fifth surface 17. The left surface 18 is also referred to as a sixth surface 18.
In the length (the length in the X axis direction), the width (the length in the Y axis direction), and the height (the length in the Z axis direction) of the cartridge 10, the sizes becomes small in the order of the length, the height, and the width. Moreover, the size relationships in the length, the width, and the height of the cartridge 10 can be appropriately changed, and for example, the sizes may be small in the order to the height, the length, and the width, and the height, the length, and the width may be the same as one another.
As shown in FIG. 3, a liquid supply portion 40 is disposed so as to protrude on the bottom surface 14. The liquid supply portion 40 is an approximately cylindrical shape. The bottom surface 14 is a horizontal surface in the mounting state. A liquid supply needle which is provided in the holder 2 and is to circulate ink to the print head is inserted into the liquid supply portion 40. A supply port 42 for circulating the ink inside the cartridge 10 toward the outside is formed on the end surface of the liquid supply portion 40. The liquid supply needle is inserted into the supply port 42, and thus, the cartridge 10 is connected to the holder 2. In the cartridge 10 before the cartridge is mounted on the printer 1, the supply port 42 is blocked by a film 51. The film 51 is configured so as to be broken by the liquid supply needle. In the bottom surface 14, the first member unit 60 is positioned at a position which is nearer to the rear surface 16 than the front surface 15. In other words, the first member unit 60 is positioned on the rear surface 16 side rather than the position, in which the liquid supply portion 40 is positioned, in the bottom surface 14. The first member unit 60 is used for the detection of the liquid residual quantity state of the cartridge 10 using the detection device 5.
The first member unit 60 is transparent. The first member unit 60 is disposed so as to view a liquid storage chamber 120 described below from the outside of the cartridge 10. Moreover, the first member unit 60 may be translucent. The details of the first member unit 60 will be described below.
The front surface 15 crosses the bottom surface 14. Moreover, the front surface 15 crosses the upper surface 13. As shown in FIG. 2, in the front surface 15, a circuit substrate 30 is provided in a position which is closer to the bottom surface 14 than the upper surface 13. A plurality of substrate terminals 31 are formed on the surface of the circuit substrate 30. Each of the plurality of substrate terminals 31 comes into contact with the corresponding terminal of a plurality of device side terminals which are provided in the holder 2, in the mounting state. Thereby, the circuit substrate 30 is electrically connected to the control unit 6 of the printer 1. Moreover, a rewritable memory is provided on the rear surface of the circuit substrate 30. Information with respect to the cartridge 10 such as ink consumption or ink color of the cartridge 10 is recorded in the memory. Moreover, in the front surface 15, a lever 20 is provided in a position which is closer to the upper surface 13 than the circuit substrate 30. The lever 20 is elastically deformed and is used for attachment and detachment of the cartridge 10 with respect to the printer 1.
As shown in FIG. 3, an atmosphere opening port 19 is formed on the left surface 18. The atmosphere opening port 19 is an opening for introducing air to the inner portion of the cartridge 10. In the cartridge 10 before use and after the ink is stored, a film 52 is stuck so as to seal the atmosphere opening port 19 (FIG. 4). When the cartridge 10 is used, after a user peels the film 52, the user mounts the cartridge 10 to the holder 2.
Here, the directions of the cartridge 10 may be defined as follows using XYZ axes which are coordinate axes perpendicular to each other. That is, the direction in which the bottom surface 14 and the front surface 13 are opposite to each other is a Z axis direction. In addition, in the Z axis direction, the direction from the bottom surface 14 toward the upper surface 13 is a Z axis positive direction. Moreover, in the Z axis direction, the direction from the upper surface 13 toward the bottom surface 14 is a Z axis negative direction. In addition, the direction in which the front surface 15 and the rear surface 16 are opposite to each other is an X axis direction. In addition, in the X axis direction, the direction from the rear surface 16 toward the front surface 15 is an X axis positive direction. Moreover, in the X axis direction, the direction from the front surface 15 toward the rear surface 16 is an X axis negative direction. In addition, the direction in which the right surface 17 and the left surface 18 are opposite to each other is a Y axis direction. Moreover, in the Y axis direction, the direction from the left surface 18 toward the right surface 17 is a Y axis positive direction. In addition, in the Y axis direction, the direction from the right surface 17 toward the left surface 18 is a Y axis negative direction.
Moreover, the directions of the cartridge 10 may be defined as follows using XYZ axes which are coordinate axes perpendicular to each other. That is, the direction in which the liquid supply portion 40 extends is the Z axis direction. In the Z axis direction, in the flow direction of the fluid, the direction from the upstream side toward the downstream side is the Z axis negative direction. Moreover, in the Z axis direction, in the flow direction of the fluid, the direction from the downstream side toward the upstream side is the Z axis positive direction. In addition, the movement direction when the cartridge 10 is attached to and detached from the holder 2 may be referred to as the Z axis direction. In the Z axis direction, the movement direction when the cartridge 10 is mounted on the holder 2 is the Z axis negative direction. Moreover, in the Z axis direction, the movement direction when the cartridge 10 is removed from the holder 2 is the Z axis positive direction. In addition, the direction, in which the cartridge 10 mounted on the holder 2 moves in the main scanning direction by the driving of the first motor 3 (FIG. 1), is the Y axis direction.
Moreover, the length direction of the cartridge 10 may be referred to as the X axis direction, the width direction may be referred to as the Y axis direction, and the height direction may be referred to as the Z axis direction.
FIG. 4 is a partially exploded perspective view of the cartridge 10. FIG. 5A is a perspective view of the container main body 12. FIG. 4 shows a state where the cover member 11 is mounted to the container main body 12. FIG. 5A shows a state where the cover member 11 is not mounted to the container main body 12.
As shown in FIG. 5A, the container main body 12 is a concave shape. Plate-like walls 300 (ribs 300) having various shapes are formed in a first side of a wall 12p which forms the bottom portion of the container main body 12 having a concave shape. In other words, plate-like walls 300 (ribs 300) having various shapes are formed in the Y axis positive direction side of the container main body 12. A film 55 is closely stuck to the end surfaces of the Y axis positive direction sides of the ribs 300. A plurality of small chambers such as the liquid storage chamber 120 described below are formed so as to be partitioned in the inner portion of the cartridge 10 by the ribs 300 and the film 55. That is, the wall 12p may form one wall surface of a plurality of outer wall surfaces of the liquid storage chamber 120. The wall 12p is a flat plate shape. Each of the chambers will be described in more detail below. Moreover, the cover member 11 shown in FIG. 2 is mounted to the container main body 12 so as to cover the film 55. The cover member 11 also covers a portion of the surface on which the liquid supply portion 40 of the container main body 12 is provided, and thus, also forms a portion of the bottom surface 14 (FIG. 4). For example, each of the container main body 12 and the cover member 11 can be prepared by integrally molding synthetic resins such as polyethylene, polystyrene, or polypropylene.
As shown in FIG. 4, a plurality of grooves 200 are formed in the Y axis negative direction side of the wall 12p. That is, the plurality of grooves 200 are formed in the Y axis negative direction side of the container main body 12. Moreover, a valve chamber 79 in which a valve unit 70 is disposed and a gas-liquid separation chamber 220 in which a gas-liquid separation film 56 is disposed are formed in the Y axis negative direction side of the container main body 12. Each of the valve 79 and the gas-liquid separation chamber 220 is a concave portion which is formed in the Y axis negative direction side of the wall 12p. A valve hole 381 is formed on the bottom portion of the valve chamber 79. The gas-liquid separation film 56 is configured of a material which permits transmission of gas and does not permit transmission of liquid.
The valve unit 70 includes a valve member 73, a spring 72, and a spring seat 71. In the flow direction of the fluid from the atmosphere opening port 19 to the supply port 42, the valve member 73 is deformed based on pressure differences of the channel in which the valve member 73 is interposed, and thus, the valve unit 70 opens and closes the valve hole 381. The spring 72 biases the valve member 73 in a direction in which the valve member 73 presses the valve hole 381. By the valve member 73, the pressure of the downstream side (also referred to as a “valve downstream side”) of the valve chamber 79 is adjusted so as to be lower than the pressure of the upstream side (also referred to as a “valve upstream side”) of the valve chamber 79, and the valve downstream side becomes a negative pressure based on the atmospheric pressure. If the cartridge 10 is mounted on the printer 1 and the ink of the valve downstream side is consumed, the absolute value of the negative pressure of the valve downstream side is increased, and the valve member 73 is deformed so as to be away from the valve hole 381. Accordingly, the ink of the liquid storage chamber 120 is supplied to the downstream side of the valve chamber 79, and the valve downstream side is returned to a predetermined range of negative pressure. Thereby, the valve member 73 is deformed so as to block the valve hole 381 by the force of the spring 72. Moreover, according as consumption of the ink of the liquid storage chamber 120, the atmosphere (air) is introduced into the liquid storage chamber 120 through the atmosphere opening port 19.
As shown in FIG. 4, the cartridge 10 includes a film 54. The film 54 is stuck to the container main body 12 so as to cover a portion, in which at least the groove 200, the gas-liquid separation chamber 220, or the valve chamber 79 is formed, in the Y axis negative direction side of the container main body 12. By the film 54 and the container main body 12, various channels described below, for example, a channel through which the ink or the atmosphere circulates is formed.
As shown in FIG. 4, a supply unit 48 is disposed in the inner portion of the liquid supply portion 40. The supply unit 48 includes a seal member 46, a spring seat 44, and a spring 43 in the above order from the supply port 42 of the liquid supply portion 40. The seal member 46 seals so that a gap is not generated between the inner wall of the liquid supply portion 40 and the outer wall of the liquid supply needle when the liquid supply needle of the printer 1 is inserted into the liquid supply portion 40. The spring seat 44 abuts the seal member 46 when the cartridge 10 is not mounted on the holder 2, and occludes the channel in the liquid supply portion 40. The spring 33 biases the spring seat 44 in the direction in which the spring seat 44 abuts the seal member 46. If the liquid supply needle is inserted into the liquid supply portion 40, the liquid supply needle pushes the spring seat 44 up in the Z axis positive direction, a gap is generated between the spring seat 44 and the seal member 46, and ink is supplied to the liquid supply needle from the gap.
As shown in FIG. 5A, a decompression hole 84 is formed on a wall 14a of the container main body 12 on which the liquid supply portion 40 is provided. The compression hole 84 may be used to decompress the inner portion of the cartridge 10 by sucking the air of the inner portion when ink is injected in a manufacturing process of the cartridge 10. Moreover, the first member unit 60 is mounted on the wall 14a. The first member unit 60 includes a surface 62 which is positioned in the inner portion of the cartridge 10.
FIG. 5B is an appearance perspective view of the first member unit 60. FIG. 5C is a top view of the first member unit 60. FIG. 5D is a right side view of the first member unit 60. FIG. 5E is a left side view of the first member unit 60. FIG. 5F is a rear view of the first member unit 60. FIG. 5G is a front view of the first member unit 60. FIG. 5H is a bottom view of the first member unit 60. FIG. 5I is a cross-sectional view taken along F5C-F5C of FIG. 5C.
As shown in FIGS. 5B to 5I, the first member unit 60 includes a prism 61 which is a first member. The prism 61 is a triangular prism and a so-called triangular prismatic shape. In addition, the prism 61 is a rectangular prism. The prism 61 includes two surfaces 62 (first surface 62a and second surface 62b) which are inclined in the same angle with respect to the horizontal plane in the mounting state. The first member unit 60 is disposed on the bottom surface 14 so that two surfaces 62 are positioned in the liquid storage chamber 120. As shown in FIG. 5I, the prism 61 includes a ridgeline 61t which forms a vertical angle due to the fact that the first surface 62a and the second surface 62b cross each other. When the first surface 62a and the second surface 62b actually cross each other, the ridgeline 61t is a line in which the first surface and the second surface actually cross each other and are formed. Moreover, when the first surface 62a and the second surface 62b do not actually cross each other, the ridgeline 61t is a line in which the plane including the first surface 62a and the plane including the second surface 62b cross each other and are formed.
Moreover, the first member unit 60 includes an attaching portion 602 and a base portion 604. The attaching portion 602 forms a portion of the bottom surface 14 (FIG. 4). The base portion 604 is disposed on the attaching portion 602. In the base portion 604, the surface, on which the prism 61 is disposed, is exposed to the inner portion of the liquid storage chamber 120 and forms a portion of a first member disposition surface described below. The prism 61 is disposed on the base portion 604.
FIG. 6 is a view for conceptually illustrating a channel 140 from the atmosphere opening port 19 to the supply port 42. Before the inner structure of the cartridge 10 is described, for easy understanding, the channel 140 from the atmosphere opening port 19 to the support port 42 will be described with reference to FIG. 6. Moreover, when each channel which configures the channel 140 is described, the references of the “upstream side” and the “downstream side” are based on the flow direction of the fluid from the atmosphere opening port 19 toward the supply port 42.
The channel 140 is largely divided into the liquid storage chamber 120 for storing ink, an atmosphere introduction channel 110 which is disposed at the upstream side of the liquid storage chamber 120, and a liquid guiding channel 130 which is disposed at the downstream side of the liquid storage chamber 120. The atmosphere introduction channel 110 is a channel for circulating atmosphere (air), which is taken into the inner portion through the atmosphere opening port 19 from the outside, to the liquid storage chamber 120. The liquid guiding channel 130 is a channel for circulating the ink, which is stored in the liquid storage chamber 120, to the printer 1 through the supply portion 42. As described above, the channel 140 is formed by the container main body 12 and two films 54 and 55 (FIGS. 4 and 5A). The two films 54 and 55 are disposed in positions between which the container main body 12 is interposed.
The atmosphere introduction channel 110 includes a first atmosphere channel 210, a meandering channel 214, a gas-liquid separation chamber 220, a second atmosphere channel 234, a third atmosphere channel 238, an air chamber 245, and a third atmosphere channel 254 in the above order from the upstream side. The meandering channel 214 is formed so as to be slenderly meandered for lengthening the channel length from the atmosphere opening port 19 to the liquid storage chamber 120. Thereby, evaporation of the moisture in the ink in the liquid storage chamber 120 can be suppressed. A gas-liquid separation film 56 is disposed at the middle of the gas-liquid separation chamber 220 so as to partition the channel. Due to the gas-liquid separation film 56, even when the ink reversely flows from the liquid storage chamber 120 to the upstream side, it is possible to suppress the ink from penetrating the upstream of the gas-liquid separation film 56. The air chamber 245 includes a first air chamber 244 and a second air chamber 248 in the above order from the upstream side. When the air in the liquid storage chamber 120 expands due to a temperature increase or like, and the ink in the liquid storage chamber 120 reversely flows in the air chamber 245 through the third atmosphere channel 254, the air chamber 245 catches the ink, which reversely flows, at the air chamber 120, and prevents the ink reversely flowing from being leaked from the atmosphere opening port 19. Moreover, in the plurality of air chambers, the volume of the second air chamber 248 close to the liquid storage chamber 120 is larger than the volume of the first air chamber 244. Thereby, even when the ink reversely flows, the ink can be trapped at the further downstream side (a side far from the outer portion of the liquid storage chamber 120).
In the atmosphere introduction channel 110, the channel which is positioned at the upstream side of the air chamber 245 is also referred to as a first atmosphere introduction channel 110a, and the third atmosphere channel 254, which is a channel positioned at the downstream side of the air chamber 245, is also referred to as a second atmosphere introduction channel 254.
The liquid storage chamber 120 includes a second storage chamber 302, a liquid communication channel 330, and a first storage chamber 350 in the above order from the upstream side. The liquid communication channel 330 causes the second storage chamber 302 and the first storage chamber 350 to communicate with other.
The liquid guiding channel 130 includes a narrow channel (first through channel) 370, a first liquid channel 372, a second liquid channel 378, a valve chamber 79, a first vertical channel 382, a supply channel 388, and the liquid supply portion 40 in the above order from the upstream side. A liquid supply needle 900 of the holder 2 is inserted into the liquid supply portion 40.
For example, at the time of manufacturing the cartridge 10, the ink is filled up to the second storage chamber 302 as the liquid surface is conceptually shown by a dotted line ML1 in FIG. 6. If the ink in the inner portion of the cartridge 10 is consumed by the printer 1, the liquid surface moves to the downstream side, and the atmosphere flows into the inner portion of the cartridge 10 from the upstream side through the atmosphere opening port 19 instead. In addition, if the consumption of the ink progresses, as the liquid surface is conceptually shown by a dotted line ML2 in FIG. 6, the liquid surface is positioned below a predetermined portion of the surface 62 of the first member 61. Accordingly, the control unit 6 detects that the ink residual quantity of the cartridge 10 is decreased, using the optical detection device 5. Moreover, at a step before the ink of the inner portion of the cartridge 10 is completely consumed, the control unit 6 stops the printing and informs of an ink shortage to a user. If the ink is completely consumed and the printing is further performed, air is mixed into the printer head, and there is a concern that disadvantages may occur.
A-3. Detection of Residual Quantity Using First Member Unit
FIG. 7 is a first view for illustrating a method of detecting the ink residual quantity state. FIG. 8 is a second view for illustrating the method of detecting the ink residual quantity state. FIGS. 7 and 8 are schematic cross-sectional views of a portion of the first storage chamber 350 in which first member unit 60 is disposed.
The optical detection device 5 includes a light-emitting element 5a which emits light toward the first member unit 60 and a light-receiving element 5b for receiving light which is reflected from the first member unit 60.
In the surface 62 of the prism 61, the reflection state of the light is changed according to the refractive index of the fluid with which the surface comes into contact. As shown in FIG. 7, in the surface 62, in a first case where the portion to which the light is radiated comes into contact with air, due to the difference of the refractive indexes between the prism 61 and the air, the light, which is emitted from the light-emitting element 5a toward the surface 62, is reflected at the surface 62, and is incident to the light-receiving element 5b. On the other hand, as shown in FIG. 8, in the surface 62, in a second case where the portion to which the light is radiated comes into contact with the ink, since the refractive indexes between the prism 61 and the ink are approximately the same as each other, the light which is emitted from the light-emitting element 5a is slightly refracted at the surface 62, and advances inside the ink. That is, by measuring the light which is incident to the light-receiving element 5b, the ink residual quantity state can be detected. In other words, when the ink of the liquid storage chamber 120 is decreased to the extent in which a portion of the surface 62 comes into contact with air, the light is incident to the light-receiving element 5b. On the other hand, when the ink in the liquid storage chamber 120 is sufficiently stored to the extent in which the ink is positioned above the portion of the surface 62 to which the light is radiated, the light is not almost incident to the light-receiving element 5b. 
In this way, the first member (prism) 61 may also be referred to a member which is used for optically detecting the ink residual quantity or presence or absence of the ink in the cartridge 10. Here, the optically detecting may use a light reflection type sensor which is generally used or a light transmission type sensor. Moreover, the sensor itself may be provided in the printer 1 side or be integrally formed with the cartridge 10.
A-4. Detail Configuration of Cartridge
FIG. 9 is a view when the container main body 12 is viewed from the Y axis positive direction side (a first side). FIG. 10 is a view when the container main body 12 is viewed from the Y axis negative direction side (a second side). FIG. 11 is an enlarged view of the first storage chamber 350 shown in FIG. 9. FIG. 11 also describes a view in which the narrow channel 370 is schematically three-dimensionally shown. In the container main body 12 shown in FIG. 10, the valve unit 70 is disposed in the valve chamber 79. The first side indicates the Y axis positive direction side with respect to one wall 12p of the plurality of walls which partition the outer shape of the liquid storage chamber 120. Moreover, the second side indicates the Y axis negative direction side with respect to the wall 12p. 
As shown in FIGS. 9 and 10, the atmosphere opening port 19 directly communicates with the first atmosphere channel 210. The first atmosphere channel 210 is formed on the first side. The meandering channel 214 directly communicates with the first atmosphere channel 210 by a communication hole 212 which passes through the container main body 12. As shown in FIG. 10, the gas-liquid separation chamber 220 directly communicates with the downstream side end of the meandering channel 214. A communication hole 230 is formed on the bottom surface of the gas-liquid separation chamber 220. Moreover, a bank 222 is formed on the inner wall which surrounds the bottom surface of the gas-liquid separation chamber 220. The gas-liquid separation film 56 is adhered to the bank 222. In addition, the “directly communicating” means that other channels (chambers) do not exist between the channels (chambers) which communicate with each other. In other words, the “directly communicating” means that the channels (chambers) which communicate with each other are connected to each other and disposed so as to be adjacent. That is, the “directly communicating” means that the opening (hole) which can circulate the fluid with respect to one channel (chamber) and the opening (hole) which can circulate the fluid with respect to the other channel (chamber) are common between the channels (chambers) which communicates with each other.
As shown in FIG. 9, the second atmosphere channel 234 directly communicates with the gas-liquid separation chamber 220 through the communication hole 230. The second atmosphere channel 234 is formed on the first side of the cartridge 10. As shown in FIGS. 9 and 10, the third atmosphere channel 238 directly communicates with the second atmosphere channel 234 through the communication hole 236. The third atmosphere channel 238 is formed on the second side of the cartridge 10.
As shown in FIG. 9, the air chamber 245 directly communicates with the third atmosphere channel 238 through the communication hole 240. The air chamber 245 is formed on the first side of the cartridge 10. Specifically, the air chamber 245 is formed from the upper surface wall portion 13 to the bottom surface wall portion 14 in the mounting state. That is, in the air chamber 245, the upper surface wall portion 13 configures the upper surface 235a, and the bottom surface wall portion 14 configures the bottom surface 245b. Moreover, in the air chamber 245, a portion of the surface is formed by the front surface wall portion 15.
The air chamber 245 includes a first air chamber 244 which includes the upper surface 245a, and a second air chamber 248 which includes the bottom surface 245b. In the mounting state, the second air chamber 248 is positioned above the first air chamber 244. Moreover, a plate-like partition wall 402 is disposed in the inner portion of the air chamber 245. The partition wall 402 is disposed between the first air chamber 244 and the second air chamber 248. That is, in the mounting state, the partition wall 402 configures the bottom surface of the first air chamber 244. Moreover, in the mounting state, the partition wall 402 configures the upper surface of the second air chamber 248. The volume of the first air chamber 244 is smaller than that of the second air chamber 248.
In addition, the partition wall 402 partitions the first air chamber 244 and the second air chamber 248. The partition wall 402 includes a notch 246. The notch 246 is formed on the end surface of the partition wall 402. The notch 246 causes the first air chamber 244 and the second air chamber 248 to communicate with each other. Specifically, the film 55 (FIG. 5A) is stuck to the end surface of the partition wall 402, and thus, the notch 246 functions as a communication hole 246 which causes the first air chamber 244 and the second air chamber 248 to communicate with each other. The opening area of the notch (communication hole) 246 is smaller than the cross-sectional areas of the channels of the surrounding portions. That is, a predetermined channel which includes the notch (communication hole) 246 at the middle of the channel has the smallest channel cross-sectional area at the notch (communication hole) 246. For example, the opening area of the notch (communication hole) 246 is smaller than the opening area of the atmosphere opening port 19.
The second air chamber 248 directly communicates with the third atmosphere channel 254, which is positioned in the downstream side, through the communication hole 250. Moreover, a decompression chamber 84a which directly communicates with the decompression hole 84 is formed on the first side so as to be adjacent to the second air chamber 248. In the cartridge 10 when ink is injected to an unused cartridge 10, the decompression chamber 84a communicates with the second air chamber 248 by the communication hole 249. After the ink is injected to the unused cartridge 10 and the ink is stored in the liquid storage chamber 120, the communication hole 249 is blocked, and the decompression chamber 84a becomes a channel which is independent from other channels.
The second air chamber 248 includes the communication hole 250 as an air chamber communication hole. The communication hole 250 is formed so as to pass through in the Y axis direction in the container main body 12. The second air chamber 248 further includes two air-chamber plate members 304 and 306. The two air-chamber plate members 304 and 306 are horizontally disposed in the mounting state respectively. The two air-chamber plate members 304 and 306 are disposed with intervals in the mounting state. In the mounting state, two air-chamber plate members 304 and the 306 are disposed so as to interpose the communication hole 250 along with the bottom surface 245b. 
As shown in FIG. 10, the third atmosphere channel 254 which is the second atmosphere introduction channel directly communicates with the air chamber 245 through the communication hole 250. The third atmosphere channel 254 extends in two directions perpendicular to each other. That is, the third atmosphere channel 254 includes a channel which extends in the horizontal direction in the mounting state and a channel which extends in a vertical direction in the mounting state. The third atmosphere channel 254 is a groove-like channel which is formed on the second side of the container main body 12. The third atmosphere channel 254 includes a narrow atmosphere channel 254a at the middle of the atmosphere channel, in which the channel cross-sectional area is formed so as to be smaller than the surrounding channel cross-sectional area due to a member 388 which forms the supply channel 388 which is a portion of the liquid guiding channel 130. Due to the member 388, the bottom surface of the groove-like narrow atmosphere channel 254a becomes higher than the surrounding portion.
As shown in FIG. 9, the second storage chamber 302 directly communicates with the third atmosphere channel 254 through the communication hole 256. The second storage chamber 302 is positioned above the first storage chamber 350 in the mounting state. Specifically, in one point of arbitrary points which are positioned on the horizontal surface in the mounting state, when the heights between the first storage chamber 350 and the second storage chamber 302 are compared to each other, the second storage chamber 302 is positioned above the first storage chamber.
As shown in FIG. 9, in the liquid communication channel 330, one end opening 311 which is the upstream side end directly communicates with the second storage chamber 302, and the other end opening 315 which is the downstream side end directly communicates with the first storage chamber 350. The one end opening 311 is formed by the notch of the end surface of the partition wall 408 which is one of the ribs 300. The opening area of the one end opening 311 is smaller than the channel cross-sectional areas of the surrounding portions. That is, a predetermined channel which includes the one end opening 311 at the middle of the channel has the smallest channel cross-sectional area at the one end opening 311. Here, it is preferable that the opening area of the one end opening 311 have a dimension of an extent in which the ink can circulate and the circulation of the bubbles can be prevented. For example, the opening area of the one end opening 311 is smaller than the opening area of the communication port 360 of the first storage chamber described below. Moreover, the volume of the liquid communication channel 330 is smaller than the volume of each of the second storage chamber 302 and the first storage chamber 350.
As shown in FIGS. 9 and 10, the liquid communication channel 330 includes a first liquid communication channel 309, a second liquid communication channel 310, a third liquid communication channel 314, and a fourth liquid communication channel 316 in the above order from the upstream side toward the downstream side. The first liquid communication channel 309 directly communicates with second storage chamber 302 by the one end opening 311 which is the upstream side end. The first liquid communication channel 309 extends in the horizontal direction (specifically, the X axis positive direction) in the mounting state. The second liquid communication channel 310 directly communicates with the first liquid communication channel 309 through the communication hole 308. The second liquid communication channel 310 extends in the vertical direction (specifically, vertically downward direction) in the mounting state. The third liquid communication channel 314 directly communicates with the second liquid communication channel through the communication hole 312. The third liquid communication channel 314 extends in the horizontal direction (specifically, the X axis negative direction) and the vertical direction (specifically, vertically downward direction) in the mounting state. The fourth liquid communication channel 316 directly communicates with the third liquid communication channel 314 through the communication hole 313. Moreover, the other end opening 315 of the fourth liquid communication channel 316 directly communicates with the second storage chamber 302. The fourth liquid communication channel 316 mainly extends in the vertical direction (specifically, vertically upward direction) in the mounting state. As described above, the liquid communication channel 330 is a channel which is curved so as to extend in at least two directions perpendicular to each other (the X axis direction and the Z axis direction).
As shown in FIG. 11, the first storage chamber 350 includes a plurality of partitioned storage chambers which are partitioned by a first partition wall 420 and a second partition wall 421. Each of the first partition wall 420 and the second partition wall 421 is a plate shape and configures one of the plurality of ribs 300. The plurality of partitioned storage chambers include a first partitioned storage chamber 342, a second partitioned storage chamber 346, and a first member storage chamber 344. Moreover, the first storage chamber 350 includes the communication port 360 of the first storage chamber and a communication port 362 of the second storage chamber. The communication port 360 of the first storage chamber is formed so as to include the opened end 420p of the first partition wall 420 as a portion. The communication port 362 of the second storage chamber is formed so as to include the opened end 421p of the second partition wall 421 as a portion. The end 421p is positioned at the side nearest to the bottom surface 14 in the second partition wall 421. The communication port 360 of the first storage chamber is formed by a gap between the end 420p and the outer wall surface which partitions and forms the first storage chamber 350. Moreover, the communication portion 362 of the second storage chamber formed by a gap between the end 421p and the outer wall surface which partitions and forms the first storage chamber 350. Here, gaps, in the case where the gaps between the ends 420p and 421p and the outer wall surface of the first storage chamber 350 become smallest gaps, are set to the communication ports 360 and 362 of the first and second storage chambers respectively.
The first member storage chamber 344 includes a first member disposition surface (bottom surface) 350b which configures the inner wall surface of the first storage chamber 350. The first member disposition surface 350b is a plane which is positioned at the lowest position of the surfaces of the first storage chamber 350 (liquid storage chamber 120) in the mounting state. Moreover, the first member disposition surface 350b is rectangular. The prism 61 is disposed on the first member disposition surface 350b. A portion of the first member disposition surface 350b is formed by the first member unit 60. Here, the first member disposition surface 350b is not necessary to be completely planar, and a portion of the surface may have unevenness. That is, the first member disposition surface 350b may be an approximately plane. The first member disposition surface 350b becomes a horizontal surface in the mounting state. Accordingly, the mounting state may also be referred to the state (first state) where the first member disposition surface 350b is horizontal. Moreover, in the mounting state, the top side (the side which is positioned farthest from the first member disposition surface 350b) in the prism 61 becomes the highest position. Accordingly, the mounting state may also be referred to a state where the top side (the ridgeline 61t which forms the vertical angle) in the prism 61 become the highest position.
The prism 61 is disposed at the position closer to the rear surface 16 than the front surface 15 in the opposite direction (X axis direction) in which the rear surface 16 and the front surface 15 are opposite to each other.
The first partitioned storage chamber 342 directly communicates with the liquid communication channel 330. Moreover, the first partitioned storage chamber 342 directly communicates with the first member storage chamber 344 by the communication port 360 of the first storage chamber. Moreover, in the mounting state, the first partitioned storage chamber 342 is positioned above the first member storage chamber 344. The second partitioned storage chamber 346 does not directly communicate with the first partitioned storage chamber 342. The second partitioned storage chamber 346 directly communicates with the first member storage chamber by the communication port 362 of the second storage chamber. Specifically, the second partitioned storage chamber 346 communicates with other regions by only the communication port 362 of the second storage chamber. Here, the second partitioned storage chamber 346 is also referred to an upper storage chamber 346.
In the mounting state, the first partition wall 420 and the second partition wall 421 configure the upper surface of the first member storage member 344. In the mounting state, the first partition wall 420 is inclined with respect to the horizontal plane so as to be gradually higher as the wall approaches the communication port 360 of the first storage chamber from the one end 420a and is toward the other end 420p. In mounting state, the second partition wall 421 is inclined with respect to the horizontal plane so as to be gradually higher as the wall approaches the communication port 360 of the first storage chamber from the one end 421p and is toward the other end 421a. Moreover, the base surface of the height is a predetermined horizontal plane.
In the first partition wall 420, a notch 420r is formed on the end surface to which the film 55 is stuck. Two notches 420r are formed. In addition to the communication port 360 of the first storage chamber, also by the notches 420r, the first partitioned storage chamber 342 and the first member storage chamber 344 communicate with each other. That is, the notches 420r may also be referred to communication holes 420r which cause the first partitioned storage chamber 342 and the first member storage chamber 344 to communicate with each other. It is preferable that the opening area of the notch 420r have a dimension of an extent in which the ink can circulate and the circulation of the bubbles, which exist in the first member storage chamber 344, can be prevented. For example, the opening area of each of two notches 420r is smaller than the opening area of the communication port 360 of the first storage chamber.
The first partition wall 420 includes a first separation wall 420b which includes the one end 420a of the first partition wall 420, and a second separation wall 420c which is connected to the first separation wall 420b and includes the other end 420p of the first partition wall 420. The degree of inclination (inclination angle) of the second separation wall 420c with respect to the horizontal plane is larger than that of the first separation wall 420b. 
The first member storage chamber 344 includes a first inner wall 424 which is positioned between the upper surface (specifically, the first partition wall 420) of the first member storage chamber 344 and the first member disposition surface 350b in the mounting state. The first inner wall 424 is one of the plurality of ribs 300. The first inner wall 424 is a plate shape. The first inner wall 424 is disposed so as to cover the prism 61. The first inner wall 424 is disposed immediately above the prism 61 in the mounting state.
An one end 424a of the first inner wall 424 is connected to a portion 300t of the outer wall which partitions and forms the first storage chamber 350. Moreover, the other end 424b of the first inner wall is opened so as not be connected to other members. In the mounting state, the first inner wall 424 is inclined with respect to the horizontal plane so as to be gradually higher from the one end 424a toward the other end 424b. In other words, the first inner wall 424 is inclined so that the distance from the first member disposition surface 350b is gradually increased from the one end 424a positioned on the rear surface 16 side toward the other end 424b positioned on the front surface 15 side.
The first inner wall 424 includes a notch 424r on the end surface to which the film 55 is stuck. In the mounting state, the notch 424r is formed on the one end 424a which becomes the lowest position in the first inner wall 424. In order words, the notch 424t is positioned at a position in which the distance from the first member disposition surface 350b is the shortest distance in the first inner wall 424. Thereby, in the mounting state, the ink on the first inner wall 424 can be circulated to the first member disposition surface 350b side (lower side) due to the notch 424r, and the possibility that the ink may remain on the first inner wall 424 can be decreased. Moreover, the position of the notch 424r is not limited to the above-described, and the notch may be provided at a position which comes into contact with the one end 424a of the first inner wall 424 or at a position which is close to the one end 424a. Here, the notch 424r may also be referred to a communication hole 424r which causes the upper side and the lower side of the first inner wall 424 to communicate with each other in the mounting state.
It may be considered that the first member storage chamber 344 is divided into a plurality of regions as follows. That is, the first member storage chamber 344 includes a first bottom chamber 344t and a second bottom chamber 344w which is a portion other than the first bottom chamber 344t. The first bottom chamber 344t is a region which is interposed between the first inner wall 424 and the first member disposition surface 350b. That is, in the mounting state, in the first bottom chamber 344t, the first member disposition surface 350b becomes the bottom surface and the first inner wall 424 becomes the upper surface. For easy understanding, in FIG. 11, a dotted line is attached the boundary between the first bottom chamber 344t and the second bottom chamber 344w. 
Moreover, the second bottom chamber 344w may be divided into a first division chamber 344w1 and a second division chamber 344w2. For easy understanding, in FIG. 11, a dashed line is attached to the boundary between the first division chamber 344w1 and the second division chamber 344w2. The first division chamber 344w1 is a region which is interposed between the first inner wall 424 and the first partition wall 420. That is, in the mounting state, in the first division chamber 344w1, the first inner wall 424 becomes the bottom surface and a portion of the first partition wall 420 becomes the upper surface. The second division chamber 344w2 includes the other portion of the first partition wall 420 and the second partition wall 421 as a portion of the upper surface in the mounting state. The second division chamber 344w2 directly communicates with the second partitioned storage chamber 346 through the communication port 362 of the second storage chamber.
In the mounting state, the second partitioned storage chamber 346 is positioned above the first member storage chamber 344. In the mounting state, the second partitioned storage chamber 346 is provided at a different position which does not overlap with the prism 61 when the cartridge 10 is vertically projected on the horizontal plane.
The communication port 362 of the second storage chamber is formed so that the prism 61 is not positioned in an opening direction 362V. The opening direction 362V is a direction perpendicular to the opening surface. In the present embodiment, the opening direction 362V is the vertical direction in the mounting state. Moreover, the communication port 362 of the second storage chamber is formed in the lower end which is the lowest portion of the second partitioned storage chamber 346 in the mounting state.
A predetermined channel in the vicinity of the communication port 360 of the first storage chamber which includes the communication port 360 of the first storage chamber has the following relationships in the flow direction of the ink (also referred to a “flow direction in storage chamber”) which circulates from the first partitioned storage chamber 342 to the first member storage chamber 344 through the communication port 360 of the first storage chamber. That is, the channel cross-sectional area is gradually decreased toward the communication port 360 of the first storage chamber in the upstream side portion of the communication port 360 of the first storage chamber. Moreover, the channel cross-sectional area is gradually increased as the channel is away from the communication port 360 of the first storage chamber in the downstream side portion of the communication port 360 of the first storage chamber. In order words, in the flow direction in the storage chamber, the channel, which includes the communication port 360 of the first storage chamber at the middle of the channel in the first storage chamber 350, has the smallest channel cross-section area at the communication port 360 of the first storage chamber.
FIG. 12 is a perspective view in the vicinity of the first bottom chamber 344t of the container main body 12. The detail configurations in the vicinity of the first bottom chamber 344t will be described with reference to FIGS. 11 and 12.
As shown in FIGS. 11 and 12, the first storage chamber 350 includes a bottom surface partition wall 425 which is disposed in the inner portion. The bottom surface partition wall 425 extends from the first member disposition surface 350b. Specifically, the bottom surface partition wall 425 extends from one side of the front surface 15 side (the X axis positive direction side) of the first member disposition surface 350b. The bottom surface partition wall 425 is provided at a position which does not overlap with the first inner wall 424 when the cartridge 10 is vertically projected on the horizontal plane in the mounting state. That is, the bottom surface partition wall 425 is provided at a position which is different from the first inner wall 424 in the X axis direction. A first main surface 425c of the first inner wall 424 which faces the prism 61 extends in the vertical direction in the mounting state.
In the mounting state, a liquid communication hole 369 is formed at a position below the first inner wall 424. Specifically, the liquid communication hole 369 is formed on a lower end 425d of the bottom surface partition wall 425 which comes into contact with the first member disposition surface 350b. That is, the liquid communication hole 369 is provided so as to come into contact with the first member disposition surface 350b. In other words, a portion of the inner surface of the liquid communication hole 369 may be formed by a portion of the first member disposition surface 350b. The liquid communication hole 369 is formed so as to pass through the bottom surface partition wall 425 along the thickness direction of the bottom surface partition wall 425. In addition, the mounting state, the liquid communication hole 369 is provided at the position which does not overlap with the first inner wall 424 when the cartridge 10 is vertically projected on the horizontal plane. The liquid communication hole 369 is formed by a notch which is formed on the lower end 425d of the bottom surface partition wall 425. The liquid communication hole 369 directly communicates with the first storage chamber 350 and the narrow channel 370. Here, the liquid communication hole 369 may also be referred to a downstream side end of the liquid storage chamber 120. Moreover, the liquid communication hole 369 may also be referred to an upstream side end of the liquid guiding channel 130. The liquid communication hole 369 extends along the X axis direction.
As shown in FIG. 11, the channel cross-sectional area of the narrow channel 370 is smaller than the channel cross-sectional area of a portion (a first portion) 61s of the liquid storage chamber 120 in which the prism 61 is disposed. For example, the first portion 61s is the cross-section 61s which passes through the prism 61 in the cross-section parallel to the Y axis direction and the Z axis direction of the liquid storage chamber 120. The first portion 61s is a plane which extends from the first member disposition surface 350b to the first inner wall 424. That is, the channel cross-sectional area of the portion in which the prism 61 is disposed may also be referred to the channel cross-sectional area of the portion of the first bottom chamber 344t in which the prism 61 is disposed. The “cross-section parallel to the Y axis direction and the Z axis direction” may also be referred to the cross-section perpendicular to the ridgeline 61t which forms the vertical angle of the prism 61. In addition, the “cross-section parallel to the Y axis direction and the Z axis direction” is a cross-section perpendicular to the first member disposition surface 350b, and may also be referred to a cross-section parallel to the width direction (Y axis direction) of the cartridge 10. Here, the cross-section 61s may be a cross-section of an arbitrary position if the cross-section 61s is positioned within a range in which the prism 61 is positioned. Moreover, in the channels which through the liquid flows toward the narrow channel 370 in the first storage chamber 350, the channel cross-sectional area of the narrow channel 370 is smaller than the channel cross-sectional areas of the channels of the first partitioned storage chamber 342, the communication port 360 of the first storage chamber, the second division chamber 344w2, and the first bottom chamber 344t disposed in the above order. Moreover, the opening area of the liquid communication hole 369 is smaller than the channel cross-sectional area of the narrow channel 370 described below. The channel cross-sectional area of the narrow channel 370 is the area of a cross-section 370s of the narrow channel 370 perpendicular to the direction (Y axis direction) in which the narrow channel 370 extends. The predetermined position may be an arbitrary position of the narrow channel 370. The cross-section 370s is a cross-section perpendicular to the X axis direction and the Z axis direction. Moreover, an average (a value which divides the volume of the narrow channel 370 by the channel length) of the channel cross-sectional areas of the narrow channel 370 may be smaller than an average (a value which divides the volume of a first side channel by the channel length) of the channel cross-sectional areas of the first side channel (for example, the first storage chamber 350, the second storage chamber 302, and the air chamber 245) which is a channel formed in the side (first side) on which the liquid storage chamber 120 is formed.
At least a portion of an upper end 425a which is positioned at the Y axis positive direction side of the bottom surface partition wall 425 is inclined so that the distances from the first member disposition surface 350b are different from each other. Specifically, in the upper end 425a, the distance from the first member disposition surface 350b is gradually increased from the Y axis positive direction side in which the liquid communication hole 369 is positioned toward the Y axis negative direction side.
As shown in FIG. 12, the first storage chamber 350 includes a communication surface 370a. The communication surface 370a is positioned above the liquid communication hole 369 in the mounting state. The communication surface 370a is disposed to be close to the liquid communication hole 369. In other words, the communication surface 370a is connected to the bottom surface partition wall 425. In the X axis direction, the communication surface 370a is disposed in the side opposite to the rear surface 16 while interposing the prism 61. The communication surface 370a is a curved surface. The communication surface 370a may be a portion of the outer surface of the member which forms the narrow channel 370. The communication surface 370a is inclined so as to be gradually close to the front surface 15 in the X axis direction from the lower side toward the upper side in the mounting state. That is, the communication surface 370a is positioned in a direction which is gradually away from the prism 61 from the lower side toward the upper side.
As shown in FIGS. 11 and 12, the first through channel 370 linearly extends along the Y axis direction. The first through channel 370 extends from the first side of the container main body 12 to the second side. The first through channel 370 directly communicates with the first storage chamber 350 through the liquid communication hole 369.
Next, the channels of the downstream side of the first through channel 370 will be described with reference to FIGS. 9 and 10. As shown in FIG. 10, the first liquid channel 372 directly communicates with the first through channel 370. The extension direction (channel direction) of the first liquid channel 372 is different from that of the first through channel 370. That is, in the first liquid channel 372, the channel is formed along the plane parallel to the X axis direction and the Z axis direction. The first liquid channel 372 includes a channel 372a which extends in the Z axis positive direction from the upstream side toward the downstream side. In other words, the channel 327a extends in the vertically upward direction in the mounting state from the upstream side toward the downstream side. The first liquid channel 372 is formed on the second side of the cartridge 10. Moreover, the channel cross-sectional area of the first liquid channel 372 is smaller than the channel cross-sectional area of the portion (first portion) 61s (FIG. 11) in which the prism 61 is disposed in the liquid storage chamber 120. Moreover, in the channels through which the liquid flows toward the narrow channel 370 in the first storage chamber 350, the channel cross-sectional area of the first liquid channel 372 is smaller than the channel cross-sectional areas of the channels (FIG. 11) of the first partitioned storage chamber 342, the communication port 360 of the first storage chamber, the second division chamber 344w2, and the first bottom chamber 344t disposed in the above order.
As shown in FIG. 9, the second liquid channel 378 directly communicates with the first liquid channel 372 through the communication hole 376. In the second liquid channel 378, the channel is formed along a plane parallel to the X axis direction and the Z axis direction. The second liquid channel 378 includes a channel 378a which extends in the Z axis negative direction from the upstream side toward the downstream side. In other words, the channel 372a extends in the vertically downward direction in the mounting state from the upstream side toward the downstream side. That is, the channel 372a (FIG. 10) and the channel 378a extend in the directions (reverse directions) opposite to each other. The second liquid channel 378 is formed on the first side of the cartridge 10.
As shown in FIGS. 9 and 10, the valve chamber 79 directly communicates with the second liquid channel 378 through the communication hole 380. The first vertical channel 382 directly communicates with the valve chamber 79 through the valve hole 381. The first vertical channel 382 extends in the vertical direction in the mounting state. The supply channel 388 directly communicates with the first vertical channel 382 through the communication hole 384. The supply channel 388 is a channel which is formed by only the container main body 12. The channel cross-section of the supply channel 388 is approximately circular. The portion of the supply channel 388 which protrudes from the bottom surface 14 configures the liquid supply portion 40.
A-5. Method of Manufacturing Cartridge
FIG. 13 is a flowchart for illustrating a method of manufacturing the cartridge. In the present embodiment, a method of manufacturing the cartridge 10 (a method of manufacturing the cartridge according to a so-called refill process) will be described, in which the cartridge 10, in which the ink is stored, is manufactured by injecting ink again with respect to the cartridge 10 which is mounted on the printer 1 and used and in which the ink residual quantity is less than or equal to a predetermined value. Moreover, the method of manufacturing the cartridge 10 described below also may use a method of manufacturing the cartridge 10, in which the ink is stored, by injecting ink with respect to an unused cartridge 10.
As shown in FIG. 13, the method of manufacturing the cartridge 10 includes a preparation process (step S10) of preparing the above-described cartridge 10, a liquid injection process (step S20) of storing the ink in the liquid storage chamber 120 by injecting the ink, and a rewriting process (step s30) of a memory. In the present embodiment, the injection point of the ink injection which is performed by the liquid injection process (step S20) is the liquid storage chamber 120 or the channel of the upstream side of the liquid storage chamber 120 based on the flow direction of the fluid from the atmosphere opening port 19 to the supply port 42.
The rewriting process (step S30) is a process which rewrites the information of ink consumption of the memory provided on the circuit substrate 30 of the cartridge 10 to a usable value (step S30). When the ink is used and the ink residual quantity of the cartridge 10 is less than or equal to a predetermined value, the information which represents the ink residual quantity being less than or equal to the predetermined value may be stored in the memory. In this case, the printer 1 determines that the ink does not exist in the cartridge 10, and may not be shifted to the printing operation normally. In order to avoid the disadvantages, the information of the ink consumption of the memory is rewritten to a usable value which indicates that the ink exists equal to or more than the predetermined value. Moreover, the step S30 can be omitted.
FIG. 14 is a view for illustrating an example of a specific method of an ink injection. For example, the ink injection is performed using an injection instrument 805. The injection instrument 805 includes a liquid injection unit 800, a vacuum unit 802, and a sucker 940. The liquid injection unit 800 includes a liquid injection tube 835, a valve 830, an injection pump 820, and a tank 810. The valve 830 is disposed at the upstream side of the liquid injection tube 835. The injection pump 820 is disposed at the upstream side of the valve 830. The tank 810 is disposed at the upstream side of the injection pump 820. For example, the liquid injection tube 835 may use a needle-like tube. The tip 835a of the liquid injection tube 835 is opened, and the ink may be flowed out from the tip 835a to the outside. FIG. 14 schematically shows an aspect in which the ink is injected from the first liquid channel 372. The vacuum unit 802 includes a suction tube 865, a valve 860, a vacuum chamber 850, and a vacuum pump 840. The valve 860 is disposed at the upstream side of the suction tube 865. The vacuum chamber 850 is disposed at the upstream side of the valve 860. The vacuum pump 840 is disposed at the upstream side of the vacuum chamber 850. For example, the suction tube 865 may use a needle-like tube. The syringe-like sucker 940 includes a suction tube 945. The suction tube 945 is a needle shape, inserted into the supply port 42, and pushes up the spring seat 44.
FIG. 15 is a specific flow of the liquid injection process. First, in the liquid injection process (step S20), an injection port is formed on the cartridge 10 in order to inject the ink to the inner portion of the cartridge 10 (step S202). The injection port is formed by making a hole on the liquid storage chamber 120 and a formation wall which forms a channel of the upstream side of the liquid storage chamber 120, in the channel 140 of the cartridge 10. The injection port may be provided on a formation wall which forms a predetermined portion which directly injects ink. For example, when the ink is injected from the first liquid channel 372 (FIG. 10) and the ink is stored (filled) in the liquid storage chamber 120 including the first storage chamber 350, the injection port is formed by making a hole on the formation wall which forms the first liquid channel 372. Here, one of the formation walls which form the first liquid chamber 372 is the film 54 (FIG. 4). Moreover, the other one of the formation walls which form the first liquid channel 372 is the liquid main body 12 (FIG. 4). For example, the injection port may be formed by making hole on the formation wall using a drill. In addition, for example, the injection port may be formed by piercing the formation wall with the liquid injection tube 835 and making a hole.
As described above, the injection port is formed by making the hole on the formation wall which forms the channel 140. Moreover, the injection port is formed, and thus, ink can be easily injected to the inner portion of the cartridge 10 through the injection port. In addition, the injection port can be easily formed by making a hole on the films 54 and 55 in the formation wall.
If the injection port is formed, the liquid injection tube 835 is mounted on the injection port (step S204). In the step S204, ink is injected to the inner portion of the cartridge 10 from the liquid storage chamber 120 of the channel 140 (FIG. 6) of the cartridge 10 (ink injection). Moreover, when the liquid injection tube 835 directly pierces the formation wall, the steps S202 and S204 are simultaneously performed.
After the step S204, suction inside the cartridge 10 starts through the atmosphere opening port 19 by the vacuum unit 802 which is mounted on the atmosphere opening port 19 (step S204). Specifically, after the vacuum pump 840 is operated in a state where the valve 860 is opened and the inner portion of the vacuum chamber 850 is sufficiently decompressed, the valve 860 is opened, and thus, the inner portion of the cartridge 10 is sucked from the atmosphere opening port 19. According to the step S204, the inner portion of the channel 140 of the cartridge 10 is decompressed. In addition, a mounting time of the vacuum unit 802 to the atmosphere opening port 19 may be performed at an arbitrary timing if the mounting time is before the step S206 starts.
After the step S204, the ink is injected from the predetermined portion, and the ink is stored in the liquid storage chamber 120 (step S208). Specifically, in the state where the suction from the atmosphere opening port 19 is maintained, the injection pump 820 is operated and the valve 830 is opened. Thereby, the ink in the tank 810 is injected from the predetermined portion of the cartridge 10.
In the step S208, if a predetermined amount of ink is stored in the liquid storage chamber 120, the operation of the liquid injection unit 800 stops and the ink injection stops. In addition, the operation of the vacuum unit 802 also stops. Moreover, the liquid injection unit 800 and the vacuum unit 802 are removed from the cartridge 10.
After the step S208, the injection port is sealed (step S210). For example, in the sealing of the injection port, the injection port is sealed by a member having elasticity such as a film or rubber. Thereby, the possibility that the ink stored in the inner portion of the cartridge 10 may be flowed out to the outside through the injection port can be decreased.
When the inner portion of the cartridge 10 is sucked from the atmosphere opening port 19, since the valve member 73 is closed, the ink is not injected to the downstream side of the valve member 73. Accordingly, after the step S210, the sucker 940 in which the tip of the suction tube 945 is inserted into the liquid supply portion 40 is operated so as to be sucked (step S12). Thereby, the valve member 73 is opened, and the ink is introduced from the upstream side of the valve member 73 to the downstream side (step S212).
After the step S212, the atmosphere opening port 19 and the supply port 42 are blocked by the films 52 and 51 respectively (step S214). Thereby, the liquid injection process ends.
As described above, in the method of manufacturing the cartridge 10, in the prepared cartridge 10, when the cartridge 10 is vertically projected on the horizontal plane in the mounting state, the liquid communication hole 369 is positioned at the position which does not overlap with the first inner wall 424. Thereby, even though bubbles occur when ink is injected from the downstream side of the first storage chamber 350, the first inner wall 424 becomes a barrier, and thus, the possibility that the bubbles may stay around the film 61 can be decreased. Accordingly, the possibility that bubbles may reach the film can be decreased.
In addition, the first inner wall 424 is disposed so as to cover the film 61 at a position above the film 61 in the mounting state. Thereby, when the cartridge 10 in which the ink is stored is mounted on the printer 1 and used, occurrence of the disadvantages may be decreased. For example, it is considered when bubbles are attached to the first partition wall 420 (specifically, the surface of the first partition wall 420 opposite to the prism 61). When the prism 61 is exposed from the ink liquid surface in the state where bubbles are attached to the first partition wall 420, in a normal state, the control unit 6 detects that “there is no ink residual quantity” using the optical detection device 5. However, if bubbles are attached to the first partition wall 420, the bubbles are broken, and there is the possibility that ink droplets may be attached to the prism 61. Even when only the ink quantity of the extent in which the control unit 6 detects that “there is no ink residual quantity” remains in the liquid storage chamber 120, if the ink droplets are attached to the prism 61, it may be erroneously detected that “there is an ink residual quantity”. However, in the present embodiment, since the first inner wall 424 is provided, the possibility that the ink droplets may be attached to the prism 61 in the mounting state can be decreased, and occurrence of erroneous detection of the ink residual can be suppressed.
In addition, the first inner wall 424 is inclined with respect to the horizontal plane so as to be gradually higher in the mounting state from one end 424a of the rear surface 16 side toward the other end 424b of the front surface 15 side (FIG. 11). The one end 424a is connected to the outer wall surface 300t which partitions and forms the first storage chamber 350 and the other end 424b is opened (FIG. 11). Thereby, even when bubbles occur around the prism 61 at the time of the ink injection described below, at the time of using of the cartridge 10, or the like, the bubbles can move in the direction, which is away from the prism 61, along the first inner wall 424. Thereby, the possibility that bubbles may reach the prism 61 and be attached thereto can be decreased. Accordingly, when the prism 61 is positioned in ink and it is detected that “there is an ink residual quantity” in a normal state, the possibility that bubbles may be attached to the prism 61 and erroneous detection may occur can be decreased. That is, detection accuracy of the ink residual quantity state using the prism 61 can be improved.
Moreover, in the above-described cartridge 10, the liquid communication hole 369 for circulating the ink to the downstream side of the liquid storage chamber 120 is provided so as to come into contact with the first member disposition surface 350b on which the prism 61 is disposed (FIG. 11). Thereby, an actual ink liquid surface when the printer 1 detects that “there is no ink residual quantity” using the prism 61 can be positioned so as to be close to the surface of the first member disposition surface 350b. Particularly, in the present embodiment, the first member disposition surface 350b is a plane which is positioned at the lowest position in the surface of the first storage chamber 350 (liquid storage chamber 120). Accordingly, when the printer 1 determines that “there is no residual quantity”, the ink residual quantity in the liquid storage chamber 120 becomes small. That is, a situation, in which the cartridge 10 is exchanged in a state where the ink sufficiently exists in the liquid storage chamber 120, can be avoided.
Moreover, the opening area of the liquid communication hole 369 is smaller than the channel cross-sectional area of the narrow channel 370. Thereby, at the time of the ink injection, even when bubbles having a size of an extent capable of passing through the first through channel 370 progress from the first through channel 370 to the liquid communication hole 369, the bubbles can be caught by the liquid communication hole 369. Thereby, the possibility that the bubbles may reach the film 61 can be decreased.
Here, it is preferable that the liquid communication hole 369 have a shape (opening area) of an extent of sucking the ink, which comes into contact with the liquid communication hole 369 and is positioned on the first member disposition surface 350b, by capillarity. Thereby, when the cartridge 10 is mounted on the printer 1 and used, the ink which remains on the first member disposition surface 350b can be consumed.
In addition, the first main surface 425c of the bottom surface partition wall 425 on which the liquid communication hole 369 is formed extends in the vertical direction from the first member disposition surface 350b (FIG. 11). Thereby, even though bubbles occur when ink is injected and the bubbles penetrate the first storage chamber 350 through the liquid communication hole 369, the bubbles can be led in a direction (Z axis positive direction) different from the direction (X axis negative direction), in which the prism 61 is positioned, along the first main surface 425c. Thereby, the possibility that bubbles may reach the prism 61 can be decreased.
Moreover, at least a portion of an upper end 425a of the bottom surface partition wall 425 is inclined so that the distances from the first member disposition surface 350b are different from each other (FIG. 12). Thereby, bubbles led along the first main surface 425c can be introduced to the wider space due to the lower portion in the upper end 425a of the bottom surface partition wall 425. Thereby, the possibility that bubbles which penetrate the first storage chamber 350 through the liquid communication hole 369 may reach the prism 61 can be further decreased.
Moreover, the communication surface 370a gradually approaches the third surface 15 in the opposite direction from the lower side toward the upper side (FIG. 12). Thereby, even when bubbles penetrate the first storage chamber 350 through the liquid communication hole 369, the bubbles can be led in the direction away from the prism 61 due to the communication surface 370a. Thereby, the possibility that bubbles may reach the prism can be decreased.
Moreover, the cartridge 10 includes an upper storage chamber 346 which is positioned above the first member storage chamber 344 in the mounting state and is provided at a position which does not overlap with the prism 61 when the cartridge 10 is vertically projected on the horizontal plane (FIG. 11). The upper storage chamber 346 and the first member storage chamber 344 communicate with each other at the communication port 362 of the second storage chamber which is formed on the lower end of the upper storage chamber 346 in the mounting state (FIG. 11). Accordingly, even when bubbles penetrate the first member storage chamber 344 through the liquid communication hole 369, bubbles can be caught at the upper storage chamber 346 in which the prism 61 is not disposed by making the cartridge 10 to the mounting state. Moreover, even when bubbles exist in the first member storage chamber 344, bubbles can be caught at the upper storage chamber 346 in which the prism 61 is not disposed by making the cartridge 10 to the mounting state. Thereby, the quantity of bubbles in the first member storage chamber 344 can be decreased, and the possibility that the bubbles may reach the prism 61 can be decreased.
Moreover, a portion of the liquid communication hole 369 is configured by a notch which is formed on the bottom surface partition wall 425 of the first storage chamber 350 (FIG. 12). Thereby, the liquid communication hole 369 can be easily formed by other members (for example, bottom surface 14 or film 55) which configure the notch and the cartridge 10.
In addition, each of the first partition wall 420 and the second partition wall 421 which configure the upper surface of the first member storage chamber 344 is inclined so as to be gradually higher in the mounting state as the walls approach the communication port 360 of the first storage chamber from the one ends 420a and 421p and are toward the other ends 420p and 421a (FIG. 11). Thereby, even when bubbles occur in the first member storage chamber 344 at the time of performing the liquid injection process (step S20), at the time of transporting the cartridge 10, or at the time of using the cartridge 10, the bubbles can be led to the first partitioned storage chamber 342 (the communication port 360 of the first storage chamber) by making the state of the cartridge 10 in the mounting state. Thereby, the possibility that bubbles may reach to the prism 61 and be attached thereto can be decreased.
Moreover, the first partition wall 420 is inclined so as to be gradually higher from the one end 420a toward the other end 420p (FIG. 11). In addition, the second partition wall 420 is inclined so as to be gradually higher from the one end 421p toward the other end 420p (FIG. 11). Thereby, even when bubbles occur in the first member storage chamber 344, the bubbles can be led to the communication port 360 of the first storage chamber along the first partition wall 420 or the second partition wall 421 by making the cartridge 10 to the mounting state. That is, the bubbles can be led to a position (the communication port 360 of the first storage chamber) away from the prism 61, and the possibility that the bubble may reach the prism 61 and be attached thereto can be decreased.
Moreover, the prism 61 is not positioned in the opening direction 362V of the communication port 362 of the second storage chamber (FIG. 11). Thereby, even though bubbles occur in the second partitioned storage chamber 346, the possibility that bubbles may reach the prism 61 through the communication port 362 of the second storage chamber can be decreased.
Particularly, the communication port 362 of the second storage chamber is formed on the lower end of the second partitioned storage chamber 346 in the mounting state (FIG. 11). Moreover, the opening direction 362V of the communication port 362 of the second storage chamber is the vertical direction in the mounting state. Thereby, at the time of use when the cartridge 10 is mounted on the holder 2 and used, even when bubbles occur in the first member storage chamber 344, the bubbles can be caught at the second partitioned storage chamber 346 which is positioned above the first member storage chamber 344. That is, the possibility that bubbles may reach the prism 61 can be decreased.
In addition, in the channel which includes the communication port 360 of the first storage chamber at the middle of the channel, the communication port 360 of the first storage chamber has the smallest channel cross-sectional area (FIG. 11). Thereby, even when bubbles occur in the inner portion at the time of using the cartridge 10 or the like and the generated bubbles progress from the first partitioned storage chamber 342 to the downstream side, the bubbles are disrupted to become small bubbles when the bubbles pass through the communication port 360 of the first storage chamber. Since the bubbles become small bubbles, the bubble can be easily dissolved in the ink, and the time in which bubbles exist in the ink can be decreased. Thereby, the possibility that bubbles may reach the prism 61 can be further decreased. Moreover, since large bubbles are disrupted to become small bubbles, the possibility that large bubbles may reach the prism 61 and be attached thereto can be decreased. Accordingly, occurrence of erroneous detection of the ink residual quantity state can be decreased.
Moreover, the channel which includes the one end opening 311 at the middle of the channel has the smallest channel cross-sectional area at the one end opening 311 (FIG. 9). Thereby, even when bubbles occur in the inner portion at the time of using the cartridge 10 or the like and the generated bubbles progress from the second storage chamber 302 to the downstream side, the bubbles can be caught when the bubbles pass through the one end opening 311. Accordingly, the possibility that bubbles may reach the prism 61 can be further decreased. Moreover, when large bubbles pass through the one end opening 311, the large bubbles can be disrupted so as to be become smaller. Thereby, dissolution of bubbles into ink can be promoted. In addition, since large bubbles which are attached to the prism 61 and generate erroneous detection of the ink residual quantity state are disrupted to become small bubbles, the possibility that large bubbles may reach the prism 61 and be attached thereto can be decreased. Thereby, occurrence of erroneous detection of the ink residual quantity state can be decreased.
Moreover, the first air chamber 244 and the second air chamber 248 communicate with each other by only the communication hole 246 which is formed by the notch included in the partition wall 402 (FIG. 9). Accordingly, even though ink reversely flows from the liquid storage chamber 120 to the atmosphere opening port 19 at the time of transporting the cartridge 10 or the like, the reverse flow of the ink can be suppressed due to the partition wall 402. Thereby, the possibility that the gas-liquid separation film 56 may be wetted by ink can be decreased.
Moreover, the second air chamber 248 includes air-chamber plate members 304 and 305 which are disposed so as to interpose the communication hole 250 along with the bottom surface 245b (FIG. 9). Thereby, even when ink reversely flows from the liquid storage chamber 120 to the atmosphere opening port 19 at the time of transporting the cartridge 10 or the like, the reverse flow of the ink can be decreased due to the air-chamber plate members 304 and 305. Thereby, the possibility that the gas-liquid separation film 56 may be wetted by ink can be decreased.
A-6. Injection Point in Liquid Injection Process
In the liquid injection process (step S20), the portion (injection point) which directly injects ink may be an arbitrary point if the portion is positioned at the downstream side of the liquid storage chamber 120 which includes the first storage chamber 350 in the channel 140. Hereinafter, the injection point will be described.
For example, the injection point may be positioned at the first through channel 370 or at the downstream side of the first through channel 370. Here, the first through channel 370 extends in the direction perpendicular to the liquid communication hole 369 (FIG. 11). That is, the first through channel 370 and the liquid communication hole 369 entirely form the channel which is perpendicularly bent. Accordingly, even though bubbles occur when ink is injected at the first through channel 370 or the downstream side of the first through channel 370, the possibility that the bubbles may reach the first storage chamber 350 can be decreased.
Moreover, the injection point may be positioned at the first liquid channel 372 or the downstream side of the first liquid channel 372. The first liquid channel 372 extends along the plane (plane parallel to the X axis direction and the Z axis direction) perpendicular to the direction (Y axis direction) in which the first through channel 370 extends (FIG. 10). That is, the first liquid channel 372 and the first through channel 370 entirely form a channel which is perpendicularly bent. Thereby, even though bubbles occur when ink is injected at the first liquid channel 372 or the downstream side of the first liquid channel 372, the possibility that the generated bubbles may reach the first storage chamber 350 can be decreased.
Moreover, the injection point may be positioned at the downstream side of the second liquid channel 378. The first liquid channel 372 and the second liquid channel 378 include channels which extend in directions opposite to each other (FIGS. 12 and 13). That is, the first liquid channel 372 and the second liquid channel 378 entirely form the channels which are bent by 180°. Accordingly, even though bubbles occur when ink is injected at the downstream side of the second liquid channel 378, the possibility that the generated bubbles may pass through the second liquid channel 378 and the first liquid channel 372 and reach the first storage chamber 350 can be decreased.
Moreover, the injection point may be positioned at the valve chamber 79 or the downstream side of the valve chamber 79. Thereby, ink can be injected from the point of the channel 140 away from the first storage chamber 350, even when bubbles occur at time of injecting the ink, the possibility that the generated bubble may reach the first storage chamber 350 can be decreased. Here, when ink is injected at the valve 79 or the downstream side of the valve chamber 79, the valve member 73 may be forcibly opened by a jig or the like. Thereby, ink can be easily introduced to the downstream side of the valve member 73.
B. MODIFICATION EXAMPLE
As described above, one embodiment of the present invention is described. However, the present invention is not limited to the embodiment and may adopt various configurations within a scope which does not depart from the gist of the invention. For example, the following modifications are possible.
B-1. First Modification Example
In the above-described embodiment, the cartridge 10 in which ink is stored in the liquid storage chamber 120 can be manufactured according to the manufacturing method. However, the present invention is not limited to this, and the present invention may also be applied to a liquid supply unit in which ink can be continuously injected to the cartridge 10 from the outside of the cartridge 10.
FIG. 16 is a view for illustrating a liquid supply unit 1200. The liquid supply unit 1200 includes the cartridge 10 described in the embodiment, a liquid tank 880 which is disposed outside the cartridge 10, and a circulation tube 882. The liquid tank 880 can store a large amount of (for example, an amount which is more than the volume of the liquid storage chamber 120) ink. The circulation tube 882 causes the liquid tank 880 and the cartridge 10 to communicate with each other. A tip 882a of the circulation tube 882 through which the ink is flowed out is positioned in the liquid storage chamber 120 in the channel 140 or at the upstream side of the liquid storage chamber 120. Thereby, even when the ink in the cartridge 10 is consumed by the printer 1, the ink can be continuously injected (replenished) to the cartridge 10 using the liquid tank 880.
B-2. Second Modification Example
In the above-described embodiment, in the liquid injection process, the liquid injection tube 835 is mounted by forming the injection port (steps S202 and S204). However, means of performing the ink injection is not limited to this. For example, a portion of the film 55 (FIG. 5A) is peeled off, the liquid injection tube 835 is inserted into the peeled gap, and the ink may be injected to the inner portion of the cartridge 10.
B-3. Third Modification Example
In the above-described embodiment, in the liquid injection process, ink is sucked using the sucker 940, and thus, the ink is introduced from the upstream side of the valve member 73 to the downstream side. However, the introduction of ink to the downstream side of the valve member 73 is not limited to this. For example, at the time of the step S208, a jig is inserted from inside the liquid supply portion 40, and the valve member 73 may be forcibly opened. Thereby, at the time of the step S208, ink can be introduced to the downstream side of the valve member 73.
B-4. Fourth Modification Example
In the above-described embodiment, the first member 61 uses the prism 61. However, the present invention is not limited to this. For example, the first member 61 may be any member if the reflection state of the light of the surface 62 is changed according to the state of the surface 62. In addition, for example, the first member 61 may be a member which is used for detecting the ink residual quantity state using optical means. Moreover, for example, the first member may be a member (for example, a member which includes an electrode pair) in which the signals output to the outside are changed according to characteristics of the surrounding fluid. In addition, for example, the first member may be a member (for example, a piezoelectric vibration element) which is used for detecting the ink residual quantity state of the cartridge 10 in addition to the prism 61.
B-5. Fifth Modification Example
In the above-described embodiment, the cartridge 10 is mounted on the holder 2 (a so-called on-carriage). However, the cartridge may be mounted on a mounting portion which is provided in a location other than the holder 2 (a so-called off-carriage).
B-6. Sixth Modification Example
The present invention is not limited to the ink jet printer and the ink cartridge, and may be applied to an arbitrary liquid ejecting apparatus which consumes liquids other than the ink and a liquid container which is used in the liquid ejecting apparatus. For example, the present invention may be applied to liquid containers which are used in various liquid ejecting apparatuses as follows:
(1) An image recording apparatus such as a facsimile machine
(2) A color material ejecting apparatus which is used for manufacturing a color filter for an image display apparatus such as a liquid crystal display
(3) An electrode material ejecting apparatus which is used for forming an electrode such as an organic EL (Electro Luminescence) display or a field emission display (Field Emission Display FED)
(4) A liquid ejecting apparatus which ejects liquid which includes a living-body organic material which is used for manufacturing a biochip
(5) A sample ejecting apparatus which is a precision pipette
(6) An ejecting apparatus of lubricating oil
(7) An ejecting apparatus of a resin liquid
(8) A liquid ejecting apparatus which ejects lubricating oil to a precision machine such as a clock or a camera by a pin point
(9) A liquid ejecting apparatus which ejects a transparent resin liquid such as an ultraviolet ray-curable resin liquid onto a substrate for forming a micro-hemisphere lens (an optical lens) or the like which is used in an optical communication element or the like
(10) A liquid ejecting apparatus which ejects an acidic or alkali etching liquid for etching a substrate or the like
(11) A liquid ejecting apparatus which includes a liquid consumption head which discharges minute amounts of other arbitrary liquid droplets
Further, the “liquid droplet” designates a liquid state discharged from the liquid ejecting apparatus, and may include granular, tear-shaped, threadlike trailed droplets. Moreover, the “liquid” described here may be any material that the liquid ejecting apparatus can consume. For example, it is preferable that the “liquid” be a material in a state where the material is a liquid phase, and the “liquid” includes sol, gel water, other inorganic solvent, organic solvent, solution, liquid resin, and a material of liquid state such as liquid metal (molten metal) as well as a material of high or low viscosity liquid state. In addition, the “liquid” not only includes liquid which is a state of a material but also liquid or the like in which particles of functional material consisting of solid materials such as pigments or metal particles are dissolved, distributed or mixed in solvent. Further, as described in the embodiments, the ink or the liquid crystal is mentioned as representative example of the liquid. Here, the ink includes general water-based inks and oil-based inks, and various liquid compositions such as gel inks or hot melt inks.
B-7. Seventh Modification Example
As above, various aspects are described. However, the following aspects can be adopted.
Moreover, in the following aspects, for reference, the reference numerals in the embodiments are attached to constituent elements by parentheses.
Aspect 1. There is provided a liquid container (10) for storing liquid supplied to a liquid ejecting apparatus (1) including:
a first storage chamber (350) for storing the liquid;
a first member (61) which is disposed in the first storage chamber (350) and in which a reflection state of light of a surface (62) is changed according to a refractive index of a fluid which comes into contact with the surface (62);
a liquid guiding channel (130) in which a supply port (42) connected to the liquid ejecting apparatus (1) is formed on one end, and which communicates with the first storage chamber (350) and circulates the liquid of the first storage chamber (350) to the liquid ejecting apparatus (1) through the supply port (42); and
an atmosphere introduction channel (110) in which an atmosphere opening port (19) for introducing the atmosphere is formed on one end, and which communicates with the first storage chamber (350) and circulates the atmosphere introduced from the atmosphere opening port (19) into the first storage chamber (350),
the first member (61) is disposed on a first member disposition surface (350b) which is one of a plurality of outer wall surfaces which partitions and forms the first storage chamber (350), and
the first storage chamber (350) includes a first inner wall (424) which is disposed in the inner portion and provided so as to cover the first member (61) at a position above the first member (61) in a mounting state in which the liquid container (10) is mounted on the liquid ejecting apparatus (1) disposed in a horizontal plane.
According to the aspect 1, bubbles which exist in a portion above the first inner wall are broken due to the first inner wall, and thus, the possibility that droplets of the liquid may attached to the first member can be decreased. Thereby, detection accuracy of a residual quantity state of the liquid using the first member can be improved.
Aspect 2. In the liquid container (10) according to the aspect 1,
the first inner wall (424) is inclined so as to be gradually higher in the mounting state from one end (424a) connected to the outer wall surface which partitions and forms the first storage chamber (350) toward the opened other end (424b).
According to the aspect 2, even when bubbles occur in the space between the first inner wall and the first member in the first storage chamber, the bubbles can be led in the direction (for example, an up direction) away from the first member along the first inner wall. Thereby, the possibility that bubbles may reach the first member and be attached thereto can be decreased.
Aspect 3. In the liquid container (10) according to the aspect 2,
the first inner wall (424) includes a notch in which the liquid can pass through the end surface.
According to the aspect 3, when the liquid container is used, the possibility that liquid may remain on the first inner wall can be decreased.
Aspect 4. In the liquid container (10) according to the aspect 3,
the notch is provided at a position which comes into contact with one end or at a position which is close to the one end, in an end surface of the first inner wall (424).
According to the aspect 4, in the mounting state, the liquid which remains on the first inner wall flows from the other end to one end. Accordingly, since the notch is provided at the position which comes into contact with the one end or at the position which is close to the one end, it is possible to prevent the liquid from remaining on the first inner wall.
Aspect 5. In the liquid container (10) according to any one of the aspects 1 to 4, the first storage chamber (350) includes:
a plurality of partitioned storage chambers (344, 342, and 346) which are partitioned by a plurality of partition walls; and
a plurality of storage chamber communication ports (360 and 362) which are formed so that the liquid circulates between the plurality of partitioned storage chambers and formed by a gap between opened ends (420p and 421p) of the partition wall and the outer wall surface of the first storage chamber (350),
and the plurality of partitioned storage chamber include: a first member storage chamber (344) which includes a first member disposition surface (350b) and in which the first inner wall (424) is provided in the inner portion;
a first partitioned storage chamber (342) which directly communicate with the upstream side of the first storage chamber, directly communicates with the first member storage chamber (344) by a communication port (360) of a first storage chamber which is one of the plurality of storage chamber communication ports, and is disposed above the first member storage chamber (344) in the mounting state; and
a second partitioned storage chamber (346) which does not directly communicate with the first partitioned storage chamber (342) and directly communicates with the first member storage chamber (344) by a communication port (362) of a second storage chamber (302) which is the other one of the plurality of storage chamber communication ports.
According to the aspect 5, the first storage chamber can be partitioned into the plurality of partitioned storage chambers which communicate with each other. Thereby, the possibility that bubbles may reach the first member can be decreased.
Aspect 6. In the liquid container (10) according to the aspect 5,
an upper surface in the mounting state of the first member (61) storage chamber includes:
a first partition wall (420) which partitions the first member storage chamber (344) and the first partitioned storage chamber (342) in the plurality of partition walls; and a second partition wall (421) which partitions the first member (61) storage chamber and the second partitioned storage chamber (346) in the plurality of partition walls, and
each of the first partition wall (420) and the second partition wall (421) is inclined so as to be gradually higher in the mounting state as the walls approach the communication port (360) of the first storage chamber from the one ends (420a and 421p) and are toward the other ends (420p and 421a).
According to the aspect 6, even when bubbles occur in the first member storage chamber at the time of the ink injection, at the time of transporting, or the like, the bubbles can be led to the communication port of the first storage chamber by making the liquid container in the mounting state. Thereby, the possibility that bubbles may reach the first member and be attached thereto can be decreased.
Aspect 7. In the liquid container (10) according to the aspect 5 or 6,
in the mounting state, the second partitioned storage chamber (346) is positioned above the first member storage chamber (344) and is provided in a position which does not overlap with the first member (61) when the liquid container (10) is vertically projected on the horizontal plane, and
the communication port (362) of the second storage chamber (302) is formed so that the first member (61) is not positioned in an opening direction (362V).
According to the aspect 7, since the first member is not positioned in the opening direction of communication port of the second storage chamber, even when bubbles exist in the second partitioned storage chamber, the possibility that the bubbles may reach the first member through the communication port of the second storage chamber can be decreased.
Aspect 8. In the liquid container (10) according to the aspect 7,
the communication portion (362) of the second storage chamber (302) is formed on the lower end of the second partitioned storage chamber (346) in the mounting state, and
the opening direction (362V) includes a vertical direction component in the mounting state.
According to the aspect to 8, even when bubbles exist in the first storage chamber, the bubbles can be led to the second partitioned storage chamber which is positioned above the first member storage chamber in the mounting state. Thereby, the quantity of bubbles in the first member storage chamber can be decreased, and the possibility that the bubbles may reach the first member can be decreased.
Aspect 9. In the liquid container (10) according to any one of the aspects 5 to 8,
in the flow direction of the liquid which circulates from the first partitioned storage chamber (342) to the first member storage chamber (344) through the communication port (360) of the first storage chamber,
a channel, which includes the communication port (360) of the first storage chamber at the middle of the channel in the first storage chamber (350), has the smallest channel cross-sectional area at the communication port of the first storage chamber (350).
According to the aspect 9, even when bubbles occur in the first partitioned storage chamber, the bubbles can be caught when the bubbles pass through the communication port of the first storage chamber. Therefore, the possibility that bubbles may reach the first member can be further decreased. Moreover, large bubbles can be disrupted to become small bubbles due to the communication port of the first storage chamber.
Aspect 10. In the liquid container (10) according to any one of the aspects 5 to 9,
a notch (420r) in which the liquid can pass through the end surface is formed on at least a portion of the plurality of partition walls.
According to the aspect 10, even when bubbles stay in the storage chamber communication port of the first storage chamber and circulation of the liquid between the plurality of partitioned storage chambers through the storage chamber communication port is impeded, the liquid can be circulated between the plurality of partitioned storage chambers through the notch.
Aspect 11. In the liquid container (10) according to any one of the aspects 5 to 10,
in the flow direction of the fluid from the atmosphere opening port (19) to the supply port (42), the liquid container further includes:
a second storage chamber (302) for storing the liquid which is positioned at the upstream side of the first storage chamber (350); and
a liquid communication channel (330) which is to communicate with the first storage chamber (350) and the second storage chamber (302) and in which one end opening (311) directly communicates with the second storage chamber (302) and the other end opening (315) directly communicates with the first storage chamber (350),
a channel which includes the one end opening (311) at the middle of the channel has the smallest channel cross-sectional area at the one end opening (311).
According to the aspect 11, even when bubbles occur in the second storage chamber, bubbles can be caught when the bubbles pass through the one end opening. Accordingly, the possibility that bubbles may reach the first member can be further decreased. Moreover, large bubbles can be disrupted to become small bubbles due to the one end opening.
Aspect 12. In the liquid container (10) according to any one of the aspects 1 to 11,
the atmosphere introduction channel (110) includes an air chamber (245) at the middle of the channel,
the air chamber (245) includes:
a first air chamber (244); and
a second air chamber (248) which is partitioned to the first air chamber (244) by a partition wall (402) disposed inside the air chamber (245) and is positioned below the first air chamber (244) in the mounting state, and
the partition wall (402) includes a notch (246) for causing the first air chamber (244) and the second air chamber (248) to communicate with each other.
According to the aspect 12, even when bubbles occur in the second air chamber, large bubbles can be disrupted to become small bubbles when the bubbles pass through the notch. Moreover, according to the aspect 12, even when the liquid reversely flows from the first storage chamber toward the atmosphere opening port, the flow of the liquid toward the atmosphere opening port can be suppressed due to the partition wall.
Aspect 13. In the liquid container (10) according to the aspect 12,
the atmosphere introduction channel (110) further includes: a first atmosphere introduction channel (110) in which one end is the atmosphere opening port (19), the other end communicates with the air chamber (245), and the gas-liquid separation film (56) is disposed at the middle of the channel (110); and
a second atmosphere introduction channel (254) for causing the air chamber (245) and the first storage chamber (350) to communicate with each other, and
the second air chamber (248) includes: an air chamber communication hole (250) for directly communicating with the second atmosphere introduction channel (254); and an air-chamber plate member (306 and 304) which is disposed so as to interpose the air chamber communication hole (250) along a portion of the wall surfaces which partitions and forms the second storage chamber (302) and extends in a horizontal direction in the mounting state.
According to the aspect to 13, even when bubbles occur in the upstream side of the air-chamber plate member, bubbles penetrating the downstream side can be suppressed due to the air-chamber plate member. Moreover, even when the liquid in the first storage chamber reversely flows toward the atmosphere opening port due to the transporting or the like of the liquid container, the reverse flow of the liquid can be suppressed by the air-chamber plate member.
Aspect 14. In the liquid container (10) according to the aspect 13,
a plurality of the air-chamber plate members (306 and 304) are provided, and
the plurality of air-chamber plate members (306 and 304) are disposed with intervals in a vertical direction in the mounting state.
According to the aspect 14, even when bubbles occur in the upstream side of the air-chamber plate member, the bubbles penetrating the downstream side can be suppressed due to the plurality of air-chamber plate members. Moreover, even when the liquid in the first storage chamber reversely flows toward the atmosphere opening port due to the transporting or the like of the liquid container, the reverse flow of the liquid can be suppressed by the plurality of air-chamber plate members.
Aspect 15. In the liquid container (10) according to the aspect 13 or 14,
the second atmosphere introduction channel (254) includes a narrow atmosphere channel (254a) which is formed so that a channel cross-sectional area is smaller than the surrounding channel cross-sectional area by a member (388) forming the liquid guiding channel (130).
According to the aspect 15, even when bubbles occur in the upstream side of the narrow atmosphere channel, the bubbles penetrating the downstream side can be suppressed due to the narrow atmosphere channel. Thereby, the possibility that bubbles may reach the first member can be decreased.
Aspect 16. In the liquid container (10) according to the aspects 1 to 15,
the liquid guiding channel (130) and the first storage chamber (350) directly communicate with each other by a liquid communication hole (369) which is the other end of the liquid guiding channel (130), and
the liquid communication hole (369) is provided at a position which does not overlap with the first inner wall (424) when the liquid container (10) is vertically projected on the horizontal plane in the mounting state, and is provided so as to come into contact with the first member disposition surface (350b).
According to the aspect 16, since the liquid communication hole is provided at the position which does not overlap with the first inner wall, even when bubbles penetrate the first storage chamber through the liquid communication hole, the possibility that the bubbles may stay in the vicinity of the first inner wall can be decreased. Thereby, the possibility that bubbles may reach the first member can be decreased.
Aspect 17. In the liquid container (10) according to the aspect 16,
the first storage chamber (350) includes a plate-shaped bottom surface partition wall (425) which is disposed in the inner portion of the chamber (350) and extends from the first member disposition surface (350b) and in which the liquid communication hole (369) is formed along a thickness direction in a lower end (425d) which comes into contact with the first member disposition surface (350b),
the bottom surface partition wall (425) is provided at a position which does not overlap with the first inner wall (424) when the wall (425) is vertically projected, and
a first main surface (425c) which faces the first member (61) in the bottom surface partition wall (425) extends in the vertical direction in the mounting state from the disposition surface (350b) of the first member.
According to the aspect 17, the first main surface extends in the vertical direction from the first member disposition surface. Thereby, even when bubbles penetrate the first storage chamber through the liquid communication hole, the bubbles can be led along the first main surface. Accordingly, the possibility that bubbles may reach the first member can be decreased.
Aspect 18. In the liquid container (10) according to the aspect 17,
in the mounting state, at least a portion of an upper end (425a) of the bottom surface partition wall (425) is inclined so as to include portions having different heights.
According to aspect 18, bubbles led along the first main surface can be introduced to the wider space due to the lower portion in the upper end of the bottom surface partition wall.
Aspect 19. In the liquid container (10) according to any one of the aspects 16 to 18,
the liquid container includes:
a first surface (14) which forms a portion of an outer surface (62) of the liquid container (10) and in which a liquid supply portion (40), in which the supply port (42) is formed on the end, is disposed so as to protrude;
a second surface (16) which forms a portion of the outer surface (62) and crosses the first surface (14); and
a third surface (15) which forms a portion of the outer surface (62), crosses the first surface (14), and is opposite to the second surface (16),
the first member (61) is disposed at a position closer to the second surface (16) than the third surface (15) in an opposite direction (the X axis direction) in which the second surface (16) and the third surface (15) are opposite to each other,
the first storage chamber (350) is disposed at the side opposite to the second surface (16) while interposing the first member (61) in the opposite direction and includes a communication surface (370a) which is disposed so as to be close to the liquid communication hole (369) in the position above the liquid communication hole (369) in the mounting state, and
the communication surface (370a) gradually approaches the third surface (15) in the opposite direction from the lower side toward the upper side in the mounting state.
According to the aspect 19, even when bubbles penetrate the first storage chamber through the liquid communication hole, the bubbles can be led to the direction away from the first member due to the communication surface. Thereby, the possibility that bubbles may reach the first member can be decreased.
Aspect 20. In the liquid container (10) according to any one of the aspects 16 to 19,
a portion of the liquid communication hole (369) is configured by a notch which is formed on one of a plurality of walls included in the first storage chamber (350).
According to the aspect 20, the liquid communication hole can be easily formed.
Aspect 21. In the liquid container (10) according to any one of the aspects 16 to 20,
the liquid guiding channel (130) includes a first through channel (370) which communicates with the first storage chamber (350) through the liquid communication hole (369) and linearly extends, and
the opening area of the liquid communication hole (369) is smaller than the channel cross-sectional area of the first through channel (370).
According to the aspect 21, even when bubbles penetrate the first storage chamber through the liquid communication hole from the first through channel, the bubbles can be caught by the liquid communication hole. Thereby, the possibility that bubbles may reach the first member can be decreased. Moreover, large bubbles can be disrupted to become small bubbles due to the liquid communication hole.
Aspect 22. In the liquid container (10) according to any one of the aspects 16 to 21,
in the order from the upstream side to the downstream side in the flow direction of the fluid from the atmosphere opening port (19) to the supply port (42),
the liquid guiding channel (130) includes:
a first liquid channel (372) which is formed at a side opposite to the side in which the first storage chamber (350) is formed and include a portion (372a) which extends along the vertically upward direction in the mounting state from the upstream side toward the downstream side;
a second liquid channel (378) which is formed at the same side as the side in which the first storage chamber (350) is formed and includes a portion (378a) which extends along the vertically downward direction in the mounting state from the upstream side toward the downstream side; and
a valve chamber (79) in which a valve unit (70) for opening and closing the liquid guiding channel (130) is disposed.
According to the aspect 22, the first liquid channel and the second liquid channel include channels which extend in directions opposite to each other. Accordingly, even when bubbles occur in the downstream side of the second channel, the possibility that bubbles may reach the first storage chamber can be decreased.
REFERENCE NUMERALS


    
    
        1: liquid ejecting apparatus (printer)
        2: holder
        3: first motor
        4: second motor
        5: optical detection device
        5a: light-emitting element
        5b: light-receiving element
        6: control unit
        7: operation portion
        8: interface
        9: computer
        10: liquid container (cartridge)
        11: cover member
        12: container main body
        12p: wall
        13: upper surface (upper surface wall portion and fourth surface)
        14: bottom surface (bottom surface wall portion and first surface)
        14a: wall
        14p: wall
        15: front surface (front surface wall portion and third surface)
        16: rear surface (rear surface wall portion and second surface)
        17: right surface (right surface wall portion and fifth surface)
        18: left surface (left surface wall portion and sixth surface)
        19: atmosphere opening port
        20: lever
        30: circuit substrate
        31: substrate terminal
        33: spring
        40: liquid supply portion
        42: supply port
        43: spring
        44: spring seat
        46: seal member
        48: supply unit
        51, 52, 54, and 55: film
        56: gas-liquid separation film
        60: first member unit
        61: prism (first member)
        61s: first portion
        62: surface
        62a: first surface
        62b: second surface
        70: valve unit
        71: spring seat
        72: spring
        73: valve member
        79: valve chamber
        84: decompression hole
        84a: decompression chamber
        110: atmosphere introduction channel
        110a: first atmosphere introduction channel
        120: liquid storage chamber
        130: liquid guiding channel
        140: channel
        200: grooves
        210: first atmosphere channel
        212: communication hole
        214: meandering channel
        220: gas-liquid separation chamber
        222: bank
        230: communication hole
        234: second atmosphere channel
        235a: upper surface
        236: communication hole
        238: third atmosphere channel
        240: communication hole
        244: first air chamber
        245: air chamber
        245a: upper surface
        245b: bottom surface
        246: communication hole
        248: second air chamber
        249: communication hole
        250: communication hole
        254: third atmosphere channel (second atmosphere introduction channel)
        254a: narrow atmosphere channel
        256: communication hole
        300: wall (rib)
        302: second storage chamber
        304: air-chamber plate member
        306: air-chamber plate member
        308: communication hole
        309: first liquid communication channel
        310: second liquid communication channel
        311: one end opening
        312: communication hole
        313: communication hole
        314: third liquid communication channel
        315: other end opening
        316: fourth liquid communication channel
        330: liquid communication channel
        342: first partitioned storage chamber
        344: first member storage chamber
        344t: first bottom chamber
        344w: second bottom chamber
        344w1: first division chamber
        344w2: second division chamber
        346: upper storage chamber (second partitioned storage chamber)
        350: first storage chamber
        350b: first member disposition surface
        360: communication port of the first storage chamber
        362: communication port of the second storage chamber
        362V: opening direction
        369: liquid communication hole
        370: first through channel (narrow channel)
        370a: communication surface
        372: first liquid channel
        372a: channel
        376: communication hole
        378: second liquid channel
        378a: channel
        380: communication hole
        381: valve hole
        382: first vertical channel
        384: communication hole
        388: supply channel
        402: partition wall
        408: partition wall
        420: first partition wall
        420a: one end
        420b: first separation wall
        420c: second separation wall
        420p: other end
        420r: communication hole
        421: second partition wall
        421a: other end
        421p: one end
        424: first inner wall
        424a: one end
        424b: other end
        424r: communication hole
        425: bottom surface partition wall
        425a: upper end
        425c: first main surface
        425d: lower end
        602: attaching portion
        604: base portion
        800: liquid injection unit
        802: vacuum unit
        805: injection instrument
        810: tank
        820: injection pump
        830: valve
        835: liquid injection tube
        835a: tip
        840: vacuum pump
        850: vacuum chamber
        860: valve
        865: suction tube
        880: liquid tank
        882: circulation tube
        882a: tip
        900: liquid supply needle
        940: sucker
        945: suction tube
        1000: liquid ejecting system
        1200: liquid supply unit

## Claims

1. A method of manufacturing a liquid container which stores liquid, comprising:
(a) a process of preparing a liquid container, in which the liquid container includes
a first storage chamber for storing the liquid,
a transparent member which is disposed in the first storage chamber,
a liquid guiding channel in which a supply port is formed on one end and a liquid communication hole is formed on the other end, and which communicates with the first storage chamber by the liquid communication hole,
a first atmosphere introduction channel;
an air chamber; and
a second atmosphere introduction channel,
wherein the first atmosphere introduction channel circulates atmosphere to the first storage chamber via the air chamber and the second atmosphere introduction channel,
the first storage chamber includes:
a transparent member disposition surface on which the transparent member is disposed, and
a first inner wall which is disposed above the transparent member, and
the liquid communication hole is provided at a position which does not overlap with the first inner wall below the first inner wall and when the liquid container is vertically projected; and
(b) a process of injecting the liquid in a downstream direction to the first storage chamber.

2. The method of manufacturing a liquid container according to claim 1, wherein the first inner wall is inclined.

3. The method of manufacturing a liquid container according to claim 1,
wherein the first storage chamber includes, a bottom surface partition wall which is disposed in the inner portion of the first storage chamber and extends from the transparent member disposition surface, and in which the liquid communication hole is formed on the lower end of the partition wall which comes into contact with the transparent member disposition surface,
the bottom surface partition wall is provided in the position which does not overlap with the first inner wall when is vertically projected, and
a first main surface of the bottom surface partition wall which faces the transparent member extends in a vertical direction from the transparent member disposition surface in the mounting state.

4. The method of manufacturing a liquid container according to claim 3
wherein at least a portion of an upper end of the bottom surface partition wall is inclined.

5. The method of manufacturing a liquid container according to claim 1,
wherein the first storage chamber includes:
a transparent member storage chamber which includes the transparent member disposition surface and communicates with the liquid guiding channel through the liquid communication hole; and
an upper storage chamber which is disposed above the transparent member storage chamber and provided at a different position which does not overlap with the transparent member when is vertically projected, and
the transparent member storage chamber and the upper storage chamber communicate with each other at the lower portion of the upper storage chamber.

6. The method of manufacturing a liquid container according to claim 5,
wherein the liquid guiding channel includes:
a first liquid channel which is positioned at the downstream of the first through channel and includes a portion which extends in a vertical direction; and
a second liquid channel which is positioned at the downstream of the first liquid channel and includes a portion which extends in a vertical direction, and
wherein in the process (b), the liquid is injected in a downstream direction from the second liquid channel to the first storage chamber.

7. The method of manufacturing a liquid container according to claim 1,
wherein a portion of the liquid communication hole is configured by a notch which is formed on a wall included in the first storage chamber.

8. The method of manufacturing a liquid container according to claim 1,
wherein the liquid guiding channel includes a first through channel which communicates with the first storage chamber through the liquid communication hole,
the liquid communication hole extends in a direction perpendicular to the direction in which the first through channel extends, and
wherein in the process (b), the liquid is injected from the first through channel or the downstream side of the first through channel to the first storage chamber.

9. The method of manufacturing a liquid container according to claim 8,
wherein an area of the liquid communication hole is smaller than a channel cross-sectional area of the first through channel.

10. The method of manufacturing a liquid container according to claim 8,
wherein the liquid guiding channel includes, a first liquid channel which is positioned at the downstream side of the first through channel and has a direction perpendicular to the direction in which the first through channel extends, and
wherein in the process (b), the liquid is injected from the first liquid channel to the first storage chamber.

11. A liquid container which is manufactured by the method of manufacturing a liquid container according to claim 1.

12. The method of manufacturing a liquid container according to claim 1, wherein the first storage chamber is partitioned and formed by an outer wall, one end of the first inner wall being connected to a portion of the outer wall and another end of the first inner wall being opened so as to not be connected to other members in the first storage chamber.