Page:1 of 3 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/13/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D Material Labor

USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD

10 Fuel System

1 01 Fuel Tank and Lines SubSystem 42.87 5.37 17.09 65.34 0.44 4.67 5.04 2.28 12.42 0 77.76 - 3,252.20 - 24.51 11.35

2 02 Fuel Vapor Management Subsystem 4.10 0.60 0.65 5.36 0.05 0.61 0.57 0.19 1.42 0 6.78 - 313.50 - 4.15 1.00

SUBSYSTEM ROLL-UP 46.98 5.97 17.74 70.69 0.48 5.28 5.61 2.47 13.84 0 84.54 - 3,565.70 - 28.66 12.35

Net 

Component/ 

Assembly Cost 

Impact to OEM

Total 

Packaging 

Cost 

(Component/ 

Assembly)

System

Subsystem

System 

ED&T/R&D

(x1000)

Sub-Subsystem Description

Manufacturing 

SYSTEM & SUBSYSTEM DESCRIPTION

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Tooling 

(x1000)

Markup

Total Markup 

Cost 

(Component/ 

Assembly)

Item

Investment

(X1000)

NEW TECHNOLOGY GENERAL PART INFORMATION

Technology Level: Toyota Venza Mass-Reduction and Cost Analysis

Vehicle Class: Small & Mid Size Cross-Over Passenger Vehicle

Study Case#: 07-069-303LW

09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:2 of 3 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/13/2012

DRAFT

10 Fuel System

1 01

2 02

System

Subsystem

Item

Burden End Item 

Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD USD

 31.38 67.24 0.46 5.11 5.34 2.32 13.22 0 80.45 - 4,745.00 - (18.37) 5.98 14.29 1.90 0.02 0.44 0.29 0.04 0.79 0 2.70

 1.15 6.30 0.06 0.72 0.68 0.23 1.69 0 7.99 - 446.00 - 0.05 0.40 0.50 0.95 0.01 0.11 0.11 0.04 0.27 0 1.21

 32.53 73.54 0.51 5.83 6.01 2.55 14.91 0 88.45 - 5,191.00 - (18.32) 6.38 14.79 2.85 0.03 0.55 0.40 0.08 1.06 0 3.91

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component/ 

Assembly)

Net 

Component/ 

Assembly Cost 

Impact to OEM

Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Markup Markup

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component/ 

Assembly)

Net 

Component/ 

Assembly Cost 

Impact to OEM

BASE TECHNOLOGY GENERAL PART INFORMATION INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

System 

ED&T/R&D

(x1000)

Tooling 

(x1000)

Investment

(X1000)

Manufacturing 

09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:3 of 3 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/13/2012

DRAFT

10 Fuel System

1 01

2 02

System

Subsystem

Item

USD USD USD

 - 1,492.80 -

 - 132.50 -

 - 1,625.30 -

Investment 

(X1000)

System 

ED&T/R&D

(x1000)

W TECHNOLOGY PACKAGE

Tooling 

(x1000)

09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411