Dry Scrubber 

Blue Goose

Combustion Data

Fyrite September 2011

Location : Dry Scrubber

Date 9/25/12

Time: 13:09

run O2 CO2

1 18 3

2 18 3

3 18 3

Avg 18 3

Molecular wt

1 29.2

2 29.2

3 29.2

AVG 29.2

diff 0

0

0

All diff must be less that 0.3

Analysts: O'Brien &Gere

Page 1
Test ID: 9-25-12-POM-ABF Run#1

Value

0.0001

0

0.0001

130.00

200.00

0.0022

0.0001

0.0000

200.00

200.00

0.002135

185.00

360.00

0.0021

0.0020075

1200.00

1000.00

0.0004

0

0.00040

Value

2.4075

2.2350

4.6425

Total mg of Particulate MCEM

Total mg of MCEM

Anode Bake Furnace Dry Scrubber Test #1

3WB Weight of MCEM From Blank (g)

3W Net of Extracted Water Adjusted from Blank (g)

Total mg of Gaseous MCEM

Volume of Deionized Water Used 3W (ml)

Volume of Deionized Water Used in Blank (ml) 

2M Net MCEM Adjusted from Blank (g) 

9/25/2012

MCEM Analysis Data

1A Filter Weight (g)

3W Weight of Impinger Water Plus Back Half Rinses Extracted (g).

Volume of Acetone Used 3A (ml)

Volume of MC Used 3M (ml)

3M Weight of MCEM From Back Glassware Rinses (g)

3M Net of MCEM Adjusted from Blanks (g)

MCEM Analysis Calculations

1B QC Filter Blank (g)

Net MCEM From Filter (g)

Volume of Acetone Used 2A (ml)

Volume of MC Used 2M (ml)

2M Weight of MCEM From Front Half Glassware Rinses (g) 

4A Weight of Acetone Blank (g)

4M Weight of MC Blank (g)

Volume of MC Used in Blank (ml)

Volume of Acetone Used in Blank (ml)
Test ID: 9-25-12-POM-ABF Run#1

Value

0.6542

0.84

18 % O2 in Anode Bake Furnace Gas Stream

3.0000 %CO2 in Anode Bake Furnace Gas Stream

29.2

28.8092602

0.034887482

543.5

642.4

29.9

58

1.55

1.044

29.9

128

1.18

81.383

63.5

29.91

0.25

0.00034088462

Value

82.7249647

40.55859

45.4

2.13698

18.1

0.853415

0.034887

0.040170

98.2486

Md = Stack gas dry molecular weight, (lb/lb-mole)

Anode Bake Furnace Dry Scrubber Test #1

9/25/2012

Method 5 Parameter

p = Stack gas velocity pressure (avg. sqrt p - in. water)

Cp = Pitot tube calibration coefficient

Total sampling time required for test (min)

Ms = Stack gas (wet) molecular weight (lb/lb-mole)

Bws = Stack gas moisture content

Vwc(std)

Nozzle diameter (in)

Area of Nozzle (ft^2)

Vm (std) = Volume of sample measured by DGM (dscf) 

Vs = Average stack gas velocity

Total impinger catch (ml)

Tm = Absolute average dry gas meter temp (R).

Ts = Stack gas absolute average temperature (R)

Pm = Pressure at orifice meter (in. Hg)

Ta = Sampling site ambient temperature, (°F)

H@ = Orifice meter calibration factor, (in. water)

Y = Dry gas meter calibration factor

Pbar = Barometric pressure, (in. Hg)

I = % Isokinetic variation

Air Test Calculations 

Havg = average orifice meter differential

Vm = Total sample volume from dry gas meter (dcf)

Vlc Volume collected

Ps = Absolute stack gas pressure (in Hg)

Vwc (std) = converted water volume 

Total silica gel catch (ml)

Vwsg (std) = converted silica gel water volume 

Bws = fraction of gas that is moisture
Test ID: 9-25-12-POM-ABF Run#1 LIMS ID#: 2012010668

Value

2.4075

0.0024075

2.235

0.002235

82.72496472

29.9

38.48

8.23 Green Carbon Baked tons/hr

0.034887482

74255.78993

4455347.3957

93641.67202 Acfm

76940.03398 Scfm

0.0009 Emission Rate of Total MCEM gr/dscf

0.29

6.85

0.2651

6.36

0.55

0.035 Emission Rate of Gaseious MCEM lb/Ton of Green Carbon Baked

0.032 Emission Rate of Particulate MCEM lb/Ton of Green Carbon Baked

0.067 Emission Rate of Total MCEM lb/Ton of Green Carbon Baked

Start time: 12.30 pm

End time: 2.56 pm

Qstd Flow of Anode Bake Furnace Emissions (dscf/hr)

Emission Rate of Gaseous MCEM lb/hr

Emission Rate of Gaseous MCEM lb/d

Emission Rate of Particulate MCEM lb/hr

Emission Rate of Total MCEM lb/hr

Emission Rate of Particulate MCEM lb/d

Pbar Barometric Pressure During Test (in Hg)

Area of Anode Bake Furnace Stack (ft2)

Bws Moisture in Roof Emissions

Qstd Flow of Anode Bake Furnace Emissions (dscf/min)

Total mg of MCEM in Particulate Sample

Total g of MCEM in Particulate Sample

Total mg of MCEM in Gaseous Sample

Vm(std) Volume of Air Sampled by DGM (dscf)

Anode Bake Furnace Dry Scrubber Test #1

9/25/2012

Combined Method 5 Parameter and Analytical

Total g of MCEM in Gaseous Sample
Value

3.8

0.0038

82.72496472

29.9

38.48

8.23 Green Carbon produced tons/hr

0.034887482

74230.9635 Qstd Flow of Anode Bake Furnace Emissions (dscf/min)

4453857.811

0.0007 Particulate gr/dscf

0.45 Particulate lb/hr

0.055 Particulate Emissions from Anode Bake Furnace lb/Ton of Green Carbon Baked

Qstd Flow of Anode Bake Furnace Emissions (dscf/hr)

Combined Method 5 Parameter and Analytical 

Vm(std) Volume of Air Sampled by DGM (dscf)

Pbar Barometric Pressure During Test (in Hg)

Anode Bake Furnace Emission Calculations Test #1

9/25/2012

Total mg of Particulate

Total g of Particulate

Area of Anode Bake Furnace Stack (ft2)

Bws Moisture in Anode Bake Furnace Emissions