### Page:1 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012
DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor



### USD **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD** 

# 10 **Fuel Sy stem** 

1 **01 Fuel Tank and Lines SubSystem**  **42.87 5.37**  **17.09 65.34**  **0.44 4.67**  **5.04 2.28**  **12.42 0**  **77.76**

**- 3,252.20** 

**- 24.51**  **11.35**



### 2 **02 Fuel Vapor Management Subsystem**  **4.10 0.60**  **0.65 5.36**  **0.05 0.61**  **0.57 0.19**  **1.42 0**  **6.78**

**- 313.50** 

**- 4.15**  **1.00**



### SUBSYSTEM ROLL-UP **46.98 5.97**  **17.74 70.69**  **0.48 5.28**  **5.61 2.47**  **13.84 0**  **84.54**

**- 3,565.70** 

**-** 

### 28.66 **12.35 Net**  **Component/ Assembly Cost**  **Impact to OEM Total**  **Packaging**
**Cost (Component/**  **Assembly)**SystemSubsystem **System**
**ED&T/R&D (x1000)**  

### Sub-Subsystem Description Manufacturing 

# SYSTEM & SUBSYSTEM DESCRIPTION

Manufacturing **Total Manufacturing** 
**Cost (Component/**  **Assembly) Tooling**  **(x1000)** Markup **Total Markup**
**Cost (Component/**  **Assembly)**Item **Investment (X1000)**  

# NEW TECHNOLOGY GENERAL PART INFORMATION **Technology Level:**  Toyota Venza Mass

- Reduction and Cost Analysis 

# Vehicle Class: Small & Mid Size Cross

- Over Passenger Vehicle 

# Study Case#: 07

- 069

- 303LW

09000064810d3b0c.xls
EPA Contract:EP-C-07-069 W A1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012
DRAFT



# 10 **Fuel Sy stem** 

1 **01**

2 **02**SystemSubsystemItem

Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### USD **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD** 

**31.38 67.24**  **0.46 5.11**  **5.34 2.32**  **13.22 0**  **80.45**

**- 4,745.00** 

**- (18.37)**  **5.98 14.29**  **1.90 0.02**  **0.44 0.29**  **0.04 0.79**  **0 2.70** 

**1.15 6.30**  **0.06 0.72**  **0.68 0.23**  **1.69 0**  **7.99**

**- 446.00** 

**- 0.05**  **0.40 0.50**  **0.95 0.01**  **0.11 0.11**  **0.04 0.27**  **0 1.21** 



### 32.53 **73.54 0.51**  **5.83 6.01**  **2.55 14.91**  **0 88.45** 

**- 5,191.00** 

**-** 

### (18.32) **6.38 14.79**  **2.85 0.03**  **0.55 0.40**  **0.08 1.06**  **0 3.91**  **Total Markup**
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component/**  **Assembly) Net** 

**Component/ Assembly Cost**  **Impact to OEM Total**  **Manufacturing**
**Cost (Component/**  **Assembly) Total**  **Manufacturing**
**Cost (Component/**  **Assembly)** Markup Markup **Total Markup**
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component/**  **Assembly) Net** 

**Component/ Assembly Cost**  **Impact to OEM** 

# BASE TECHNOLOGY GENERAL PART INFORMATION **INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE**

**System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)** Manufacturing



### 09000064810d3b0c.xls
EPA Contract:EP-C-07-069 W A1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/13/2012
DRAFT



# 10 **Fuel Sy stem** 

1 **01**

2 **02**SystemSubsystemItem



### USD **USD USD** 

**- 1,492.80** 

**-**

**- 132.50** 

**-**

**- 1,625.30** 

**- Investment**  **(X1000) System** 
**ED&T/R&D (x1000)**  

# INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

**Tooling (x1000)** 



### 09000064810d3b0c.xls
EPA Contract:EP-C-07-069 W A1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411