p.1 

OAR Box 1490 

Prepped by Charmelle Mathews 

Document Number: 

Al) IV-C-20 

Docket Number: 

A-94-52 

Printed 8/4/2008 11:51:47 AM Sheet 47 of 273 
P.2 

PES 

A MACTEC COMPANY ' i n A^- g 2 ° ° 2 

Mr. Ryan Berger 

Fabricating Solutions 

March 22,2002 

A-94-52 

Pacific Environmental S iv-C-2 0 

5001 South Miami Boulevaro, ~u , ^ _,»» 

P.O. BOX 12077 

Research Triangle Park, NC 27709 

Office: 919/941-0333 Fax: 919/941-0234 

Home Page: www.mactec.com 

i ~'.' '' 

F ! MAR 12. 2002 

J

 m>: W W 

<H: MkJiA^ 

Dear Mr. Berger: 

As we discussed today, Pacific Environmental Services, Inc., (PES) is the contractor to 

the U.S. Environmental Protection Agency (EPA) on the reinforced plastic composites (RFP) 

NESHAP. PES is currently assisting the EPA in preparing responses to public comments 

received on the proposed RFP NESHAP. Several comments letters identify facilities that are 

not currently in our database, including your facility in Goshen, Indiana. Attached is a list of 

questions that we would like answered in order for us to appropriately include this facility in our 

database. 

If you have any questions concerning this request, please do not hesitate to contact me at 

919-941-0333. Our EPA Project Lead is Mr. Keith Barnett. He can be reached at 919-541-5606. 

Please feel free to call him if you have any questions. If any ofthe information you can supply is 

considered to be confidential by your company, we can provide you with the procedures that are 

used to submit such information directly to the EPA. Thank you in advance for whatever help 

you can provide. 

Sincerely, 

YCuyC[ 

Kenneth R. Meardon 

PACIFIC ENVIRONMENTAL SERVICES, INC. 

Enclosure 
P.3 

Instructions for New Facility Survey Table 

Facility Name and Location: Please enter the name used to refer to the facility for which the data are being reported 

and the physical location ofthe facility. 

Year for Which Data is Being Reported: Please use the most recent year for which you have the requested 

information. If that year is not representative of your production, then report a year that you consider representative. 

Hours of Operation: Please report the hours of operation for the year that corresponds to the data being reported. 

For example, the data in the table is for the year 2000, report the hours of operation for the year 2000, even ifthe 

hours of operation at which you are currently operating are different. 

Process Grouping: Select from the following list: 

manual, corrosion-resistant 

manual, non-corrosion resistant 

tooling resins, manual application 

mechanical, corrosion-resistant 

mechanical, non-corrosion resistant, unfilled 

mechanical, non-corrosion resistant, filled 

tooling resin, mechanical 

corrosion-resistant filament winding 

non-corrosion resistant filament winding 

pigmented production gel coats 

clear production gel coats 

tooling gel coats 

closed molding (compression and injection molding) 

resin transfer molding 

corrosion-resistant centrifugal casting 

non-corrosion resistant centrifugal casting 

continuous lamination/continuous casting 

polymer casting 

pultrusion 

SMC manufacturing 

BMC manufacturing. 

Material: Indicate the type(s) of gel coats and resins being used. If readily available, provide information on an 

individual gel coat and resin basis. 

Usage: List amount used in a representative year by group. If individual gel coats or resins are listed, then provide 

the amount used for each individual gel coat and resin reported. 

HAP Content: Include all HAP monomer (styrene, MMA, etc.) for when the material is applied. This would 

include any HAP added to the purchased resin or gel coat. If average weight percent is not readily available, show 

range. 

Application Technique: List each application technique used to apply the gel coats and resins. Include in 

parentheses after technique the percentage of each material applied using that technique. 

Other Emission Reduction Technique: If you use add-on controls or any other technique to can be quantified for 

reducing emissions, please list and then show in parentheses the overall capture-and-control effectiveness. 

Color (gel coat only): For gel coats only, indicate for each gel coat one ofthe following: white/off white pigmented, 

other pigmented; or clear. 

7-
Facility Name and Location: 

Hours of Operation: 

Year for Which Data Is Being Reported: 

NEW FACILITY SURVEY TABLE 

W 

Process Grouping 

Examples 

Open molding, mechanical 

Open molding, 

mechanical, non-corrosion 

resistant, filled 

Material 

pigmented gel coat 

vinyl ester resin 

Quantity 

Used (tpy) 

500 

1000 

Average HAP 

Content 

(wt. %) 

46 

32-37 

Application 

Techniqiue 

spray 

mechanical, non-atomized 

(100%) 

Other Emission 

Reduction 

Technique 

none 

incinerator (90% overall 

capture and control) 

Color 

(gel coat 

only) ^ 

offwhite 

NA 
Facility Name and Location; Page 

Process Grouping Material Quantity 

Used (tpy) 

Average HAP 

Content 

(wt. %) 

Application 

Technique 

Other Emission 

Reduction 

Technique 

Color 

(gel coat 

only) 

«*** "0 

Ol