p. 1



# OAR Box 1413 Prepped by Ollie Stewart



## Document

Number: 

# 51)11-1-5 1 Docket Number: 

# A-94-5 2

Printed 7/9/2008 3:11:22 PM

Sheet 51 of 114P. 2

Stat e o f Wisconsi n Departmen

to f Natura l Resource s APPLICATIO N FACILITY IDENTIFICATIO N AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T For m 4530-10 0 10-9 3

1 . Facilit y nam e an d Nam e BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y mailin g addres s Streeto r Route P.O.BO X 299 9

Chy , State , Zi p Cod e MILWAUKEE , WI , 53201-299 9 2 . Facilit y locatio n StreetAddres s 332 8 W . CAMERO N AV E City , Count

y MILWAUKEE , MILWAUKE E 3 . Paren tcorporatio n Nam e W.H . BRAD Y CO .

Stree to r Rout

e 655 5 W . GOO D HOP E RD . City , State , Zi p Cod e MILWAUKEE , WI , 53223-213 1 Countr y (i f no tU.S. ) 4 . Responsibl e officia l Nam e TOM J . FELMER Titl e GENERA L MANAGE R Telephon e (414)332-8100-350 1 5 . Penni tcontac tperso n Nam e JANEE N E JACKSO N

Titl e ENVIRONMENTA L ENGINEE R Telephon e (414)332-8100-340 8 6 . SI C code : 399 3 7 . Facilit y identificatio n number : 24127081 0 8 . Primar y activity ofth e operatin g establishment : MANUFACTUR

E O F FIBERGLAS S SIGNS . 9 . Typ e o f

permit [ ] Constructio n permi t[•/ ] Operation Penni t Anticipate d star

tdat e fo r construction : /

/ [/ ] Par

t7 0 Sourc e Applicatio n Anticipate d star

tdat e fo r operation : /

/ [ ] No n - Par t7 0 Sourc e Applicatio n [- ] Syntheti c Minor , No n - Par t7 0 Thi s applicatio n i s requestin g a n expedite d Sourc e Applicatio n revie w (se e instructions ) []Ye s []N o [ ] Electiv e operatio n permit 10 . I f facility i s locate d i n a

n area designate d a s 'nonattainment' , indicat e th e pollutan tfo r th e nonattainmentdesignation : Ozon e 11 . Lis tal l ai r pollutio n permit s an d order

s issue d t o thi s facility . AIRPOLLUTIO N CONTRO L PERMIT NO . 92-DAA-29 6P. 3

Stat e o f Wisconsi n FACILIT Y PLO T PLAN Departmento f

Natura l Resource s AI RPOLLUTION CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-10 1 10-9 3

I n order fo r a comprehensiv e ai r qualit y analysi s t o b e accomplished , a facility plo tplan MUS T b e include d with th e permit application . Thi s facilit

y plo tpla n mus tinclud e al l ofth e followin g item s o r th e permi tapplicatio n wil l b e deeme d incomplete : FO RDEPARTMEN T US E ONL Y COMPLET E INCOMPLET E NO T APPLICABL E [ ] [ ] I. A buildin g layou tblueprint, pla n vie w includin g al l building s occupie d b y o r locate d o n th e sit e ofth e facility . 2 . Th e maximu m heigh to f eac h buildin g (excludin g stack height) . 3 . Th e locatio n and numerica l designatio n ofeac h stack . Pleas e ensure thes e designation s correspon d t o th e appropriat e stack s liste d o n th e othe r permi t forms i n thi s application . [ ] 4 . Th e locatio n o f fence d propert

y line s (i f any) . 5 . Identif y directio n 'North ' o n al l submittals . 6 . Al l drawing s shd l b e t o scal e and shd l hav e th e scal e graphicall y depicted . 7 . A n additiona

l regional ma

p depictin g th e facility locatio n i n relatio n t o th e surrounding vicinit y (road s o r othe rfeatures ) shal l b e included .

Ar e there an y outdoo r storage pile s o n th e facility site ? [ ] Ye s [••/ ] N o

Are there an y dir

troads or unpaved parking lot s o n th e [ ] Ye s [\/ ] N o facility site ? 

### [] . 

### [ ]

[ ] [ ] [ ] [ ] [ ] [ ]

[ ] [ ] [ ] [ ]



# aP. 4

Stat e o f Wisconsi n SOURC E AN D SIT E DESCRIPTION S Departmento f

Natural Resource s AI RPOLLUTIO N CONTRO L PERMI T APPLICATIO N | For

m 4530-10 2 10-9 3 i 1 . Briefl y describ e th e propose d projecto r existin g Unit(s) t o b e permitted . Attach supplemental form s a s needed . Brady USA , Inc . - Signmark Divisio n operate s a facility at332 8 Wes tCameron Avenue , i n Milwaukee , Wisconsin , a

twhic h th e company manufactures fiberglass sig n products . Operation s includ e a fabri c coatin g operatio n (P30 ) whic h emit s from thre e exhaus tstack s (SIO) , a scree n printin g operatio n (P35 ) with n o actua l stack (S30) , an d finishing equipmen toperation s (P33) . Dus tfrom th e finishing operatio n i s collecte d an d controlle d b y a dus tcollecto r whic h emit s from on e stac k (S14) .

2 . Sit e Description : Th e facility i s locate d o n a 1.23-acr e parcel o f

lan d locate d i n a residential are a i n th e 340 0 bloc k o f

Camero n Avenu e i n Milwaukee , Wisconsin . Cameron Avenu e i s a n east-wes tstree tlocate d nort h o f Hampto n Avenu e and sout h o f Villar d Avenue . Th e SO O Lin e railroa d trac k runs adjacentt o di e eas tpropert y line . Th e area i s designate d as a "severe ozon e nonattainmentarea" .



# 3P. 5

State o f Wisconsi n SOURCE DESCRIPTIO N - SUPPLEMENTA L Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L PERMIT APPLICATIO N

Form4530-102 A 10-9 3

3 . Lis tal l significan texistin g o r propose d air pollutio n Units a tth e facility . A shortnarrativ e ofth e inventor

y o f ai r pollutio n emission s uni t(e.g. , boiler , printin g line , etc. ) followe d b y equipmen tspecification s wil l suffice . I f th e facility consist s o f

several individual emissio n units , presentthi s informatio n i n a n outlin e forma t(se e instructio n bookle tfo r a

n exampl e Uni tdescription. ) Th e facilit

y i s comprise d ofth e followin g emissio n units :

Stack SIO , Proces s P3 0 - O'Har e Fiberglas s Sig n Lin e Th e fabric coatin g lin e wa s manufactured b y th e W . H . Brady Co . and i s referred t o a s th e "O'Har e Line" . I

t processe s styren e base d polyeste r resin , whic h i s stored in a 600 0 gallo n undergroun d storag e tank . Maximum resi n usag e i s 5 0 gallon s pe r hour . Th e resi n i s pumpe d from th e storag e tan

k t o tw o abov e groun

d indoo r proces s tank s calle d "Da

y Tanks" , eac h havin g a capacit y o f 18 0 gallons . Th e Da y Tank s hea tth e resi n t o a usabl e temperature (87-9 3 deg . F.) . Th e resi n i s subsequentl y fe d int o th e O'Har

e lin e wher e i ti s coate d onto fiberglas s webs . Graphic s ar e fe d int o th e packag e whic h i s the n cure d i n a n electri c ove n t o produc e encapsulate d graphi c signs . Th e O'Har

e Lin e ha s 3 stack s referred t o a s th e Storage , Applicatio n and Ove n stacks . Th e Storag e stac k serve s th e Day Tanks , th e Applicatio n stack serve s th e resi n applicatio n are a ofth e O'Har

e Line , an d th e Ove n stac k serve s th e O'Har e Lin e oven . Thes e stack s hav e been combine d a s stack SIO o n th e applicatio n form . Emission s from mi s proces s ar

e uncontrolled .

Stack S30 , Proces s P3 5 - SP- 5 Scree n Pres s Th e scree n printing pres s wa s manufactured b y Medalis tIndustrie s and i s referred t o as th e SP-5 . I ti s a manua

l (shee tfed ) pres s use d t o printlarg e siz e (40 " x 60" ) graphics o n pape r and plasti c substrates . I tutilize s solven t base d ink s (maximum = 0.6 4 gal/hr) , thinne r (maximu m = 0.0 7 gal/hr) , retarder (maximum = 0.0 2 gal/hr) , and clean-u p solven t(maximu m = 0. 5 gal/hr) . Dryin g i s accomplishe d through th e us e o f ope n ai r (n o oven) . Th e SP- 5 doe s no thav e a

n actua l stac k and emission s ar

e uncontrolled .

Stac k S14 , Proces s P3 3 - Finishin g Operations Dus tproducin g finishin g operation s ar e performe

d wit h th e followin g equipment : On e roun d come r router (Brady I D #RCA-1 ) manufacture d b y W.H . Brady (equipmen t#430216) . I tha s a max . proces s rate o f

50 0 sign s pe r hour . One single-spindl e dril l pres s (Brad y I D #DP-1 ) manufactured b y Rockwel l (Mode l #15-665) . I thas a max . proces s rate o f

15 0 sign s pe r hour .



# 7P. 6

Stat e o f Wisconsi n SOURC E DESCRIPTION - SUPPLEMENTA L Departmen to f

Natura l Resource s AI RPOLLUTION CONTRO L PERMI T APPLICATIO N

For m 4530-102 A 10-9 3 Continuatio n Page : 2 3 . Lis td l significan texistin g o r propose d ai r pollutio n Units a tth e facility . A shortnarrative ofth e inventor y o f ai r pollutio n emission s uni t(e.g. , boiler , printin g line , etc. ) followe d b y equipmen tspecification s wil l suffice . I f th e facilit y consist s o f

several individua l emissio n units , presen tthi s informatio n i n a

n outlin e format

, (se e instructio n bookle tfo r a

n exampl e Uni tdescription. ) (Continued ) Tw o multi-spindl e dril l presse s (Brad y I D #s ' DP- 2 and DP-3 ) manufactured b y Clausin g Corp . (mode l #1657) . The y eac h hav e a max . proces s rat e o f 35 0 sign s pe r hour . On e shapin g router (Brad y I D #R-l ) manufactured b y Machine Works , Inc . - A subsidiar y o f Danl y Machin e Corp . (mode l #RO-11 7 H) . I tha s a max . proces s rat

e o f 3 0 sign s per hour . Tw o be h sander s (Brady I D #s ' SS- 1 and SS-3) . SS- 1 wa s manufactured b y Medalis t(mode l #SS2-60) . SS- 3 wa s manufacture d b y Advanc e (n o mode l #) . The y eac h hav e a max . proces s rat e o f 50 0 sign s pe rhour . Tota l max . dus tproductio n i s 5.3 5 Ibs/h r befor e control . Dus temission s ar

e controlle d b y a Tori tMode l 2DF1 2 99.9 % efficien tdus tcollector .



# 5P. 7

Stat e o f Wisconsi n SOURCE DESCRIPTIO N - SUPPLEMENTA L Departmen

to f Natura l Resource s AI RPOLLUTIO N CONTRO L PERMIT APPLICATIO N

Form4530-102 B 10-9 3

4 . Mar k d l insignifican texistin g o r propose d ai r pollutio n units , operations , and activitie s a tth e facility liste d below . I f no tlisted , provid e a shortnarrative ofth e inventor y o f ai r pollutio n emission s units(e.g. , boiler , printin g line , etc. ) followed b y equipmen tspecifications . I f di e facility consist s o f

severa l individua

l emission s units , presen t thi s information i n a

n outlin e forma t(se e instruction bookle tfo r a n exampl e Uni tdescription. ) [-/ ] Maintenanc e o f

Grounds , Equipmen tand Building s (law n care , painting , etc. ) [•/ ] Boiler , Turbine , and HVA C Syste m Maintenance [\/ ] Pollutio n Contro l EquipmentMaintenance [</] Interna l Combustio n Engine s Use d fo r Warehousing and Materia l Transpor

t [>/ ] Fir e Contro l Equipment [/ ) Janitoria

l Activitie s [\/ ] Offic e Activitie s [••/ ] Convenienc e Water Heatin g [•/ ] Convenienc e Spac e Heatin g ( < 5 millio n BTU/h r Burnin g Gas , Liquid , o r Wood ) [ ] Fue l Oi l Storag e Tanks( , 10,00 0 gal. ) [ ] Stockpile d Contaminate d Soil s [•/ ] Demineralizatio n and Oxyge n Scavengin g o f Wate r fo rBoiler s / [•/ ] Purgin g o f

Natura l Ga s Line s \ I/] 3 Nat . ga s boiler s (0. 8 MMBTU/hr) ; bldg . hea t [</ ] 3 6 g d DB E soaktank(part s deaning ) [•/ ] Miscellaneou s clean-u p emissions . [•/ ] 600 0 ga l underground resi n storag e tan k [\/ ] An y othe r misc . emissio n producin g activitie s



# foP. 8

State o f Wisconsi n FACILIT Y HAZARDOU S AI RPOLLUTAN T SUMMAR Y Departmen to f

Natura l Resource s AI RPOLLUTION CONTRO L OPERATIO N PERMIT APPLICATIO N For m 4530-12 7 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificatio n numbe r 24127081 0 3 . Complet e th e followin g emission s summar y fo r d l hazardou

s air emission s a

tmi s facility (a s define d i n ch . N R 445 , Wis . Adm . Code , and sec . 112,199 0 Clea n Ai r Ac tAmendments) :

i Pollutan tCA S Actual Maximum theoretica l emission s Potential t o emi t I Units Units '



# 7P. 9

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATION - Tex t Departmento f

Natural Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERON AVENU E FACILITY 2 . Facility identificato n numbe r 24127081 0 3 . Thi s for

m supplement s For

m 4530-12 7 4 . Additiona l Information : Se e hardcop y attachmentt o For m 10 7 fo r calculations .



# 9,P.1 0

State o f Wisconsi n FACILIT Y EMISSION S SUMMARY Departmen to f

Natura l Resource s AIRPOLLUTIO N CONTRO L OPERATION PERMI T APPLICATIO N For m 4530-12 9 10-9 3

1 . Facility name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facility identificatio n numbe r 24127081 0 3 . Complete th e followin g emission s summar y fo r th e liste d emission s a tthi s facility . Ai r Pollutan t

Particulat e matter Volatil e organi c comp o Actua l



### TP Y 0.0009 9 45.1036 0 Maximum Theoretica l Emission s 

### TP Y 6.0855 7 273.5080 0 Potential t o

Emi t 

### TP Y 0.0022 2 96.4823 0 Maximum A



### TP Y 0.0022 2 96.4823 0



# 9P.1 1

State o f Wisconsi n SUPPLEMENTA L INFORMATION - Tex t Departmento f

Natura l Resource s AI RPOLLUTION CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificato n numbe r 24127081 0 3 . Thi s for

m supplements For

m 4530-12 9 4 . Addition d Information : Se e hardcop y attachmentt o For m 10 7 fo r calculations . Actual Emissions : 1 . Ink : Normal hourl y in

k usag e i s 0. 4 gal/h r A s applie d in k usag e = (0. 4 gal/h r x 1 0 lbs/gal ) + 5.5 % tiiinner + 3.0 % retarde r = 0.7 4 lb s ink/h r 0.7 4 lbs/h r x 55.7 5 wt % VO C = 0.4126 lb s VOC/h r Normal operatio n i s approximately 1 2 hrs/y r 1 2 hrs/y r x .412 6 lb s VOC/h r = 4.9 5 lb s VOC/y r

(0.0024 8 tpy ) 2 . Clean-u p solvent : Normal hourl y usag e - 0. 3 gal/h r 0. 3 gal/h r x 7.1 6 lb s VOC/gal = 2.14 8 lb s VOC/h r Normal (1994 ) usag e = 62. 2 lbs/y r

= 62;21bsVO C (0.031 1 tpy ) Total Actual VO C emissions : 0.412 6 lbs/h r + 2.14 8 lbs/h r = 2.5 6 lbs/h r 0.0024 8 tp y + 0.031 1 tp y = 0.0336 tp y

Maximum Theoretical Emissions : 1 . Ink : Se e calculation s attache d t o For m 108 , S30 , P35 . Hourly MT

E = 2.86 6 lb s 

# IOP.1 2

Annu d MT E = 2.63 6 ton s 2 . Clean-u p solvent : Se e calculation s attache d t o For m 108 , S30 , P35 . Hourly MTE = 3. 6 lb s Annua l MT E = 6.23 2 ton s Total Maximum Theoretical Emissions : 2.86 6 lbs/h r + 3. 6 lbs/h r = 6.46 6 Ibs/hr 2.63 6 tp y + 6.23 2 tp y = 8.86 8 tp y

Potential t o Emit : 1 . Ink : Annua l Potential t o Emi ti s base d o n a permitlimi to f thre e gal/m o ink usage . 3 gal/m o x 1 2 mo/y r = 3 6 gal/y r 3 6 gal/y r x 1 0 lbs/ga l = 36 0 lbs/y r 36 0 lbs/y r + 1 0 max wt % tfiinner + 3 ma x wt % retarde

r = 406. 8 lbs . 406. 8 lbs/y r x 55.75 % VO C = 226.7 9 lb s VOC/y r (0.113 4 tpy ) 2 . Clean-u p solvent : Annua l Potenti d t o emi ti s base d o n a permitlimi to f 3 gal/mo . 3 gal/m o x 1 2 mo/y r = 3 6 gal/y r 3 6 gal/y r x 7.1 6 lb s VOC/gal = 257.7 6 lb s VOC/y r

(0.128 9 tpy ) Total Potentia ] t o Emit : 0.113 4 tp y + 0.128 9 tp y = 0.242 3 tp y

Maximum Allowable : 1 . Ink : Hourl y Maximum Allowabl e equal s Hourly MT E Annua l Maximum Allowabl e equal s Annua l Potentia l t o Emit 2 . Clean-u p solvent : Hourly Maximum Allowabl e equal s Hourly MTE Annua l Maximum Allowabl e equal s Annu d Potentia l t o Emit

/ /P.1 3

Stat e o f Wisconsi n FACILITY Departmen

to f Natura l Resource s APPLICATIO N CURREN T EMISSION S REQUIREMENT S AN D STATU S O F AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T For m 4530-13 2 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facilit y identificatio n number . 24127081 0 3 . Pollutant 4 . Wis . Adm . Cod e 5 . 6 . Threshol d 7 . Complianc e Wis . Stats. , 4 0 CF R Volatil e organi c compound s (Reactiv e organi Se c 144.394(7) ; Visibl e Emission s s s * * Malodorou s Emission s * * Hazardous Substance s Particulat e matter N R4 8 . I s mi s facility subjec tt o th e provision s governin g preventio n o f accidental releases o f

hazardou s ai r contaminants containe d i n sectio n 112(r)(7 ) ofth e Clean Ai r Act ? [ ] Ye s [\/ ] N o I f yo u answere d yes , pleas e describ e ho w yo u wil l achiev e complianc e wit h thes e provisions , includin g th e requiremen

tt o formulat

e a plan fo r preventin g accidental release s (sec . 112(r)(7)(B)(ii)) : 9 . Othe r requirement

s (e.g. , malfunctio n reporting , specia l operatin g condition s from a n existin g pennit , etc. ) Stat e Onl y NR422.08(2)(a ) N R431.0 5 N R429.03(1 ) N R445.0 3 l5(l)(o) ; NR415.0 i Valu e

1.3 5 lb s VOC/ga l resi n 20 % opacit

y Se e attache d * Se e attache d i(2 ) Se e attache d Statu s (i n o rout )



### I n I n I n I n I n

State Onl y

NR419.03&.0 4 Monthly resi n usag e limi to f 12,00 0 gallon s resin a

s a quarterl

y avg . Monthly clean-u p solven tusag e limito f 20 0 lbs . Monthly in

k usag e limi to f

3 gallons . Dail y in k usag e limi to f

2 gallons . Monthly clean-u p solven tusag e limi to f 3 gallons . Pressur e dro p range o f

1- 6 inche s acros s th e dustcollector . Complianc e Statu s (i n o r out ) I n In I n I n I n I n I n



# IAP. M

State o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMIT APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facility identificato n numbe r 24127081 0 3 . Thi s form supplements For m 4530-13 2 4 . Additiona l Information : N R422.08(2)(a ) i s th e RAC T limi tfo r Fabri c and Viny l coating . Th e limi ti s 2. 9 lb s VOC/ga l a s applied . N R429.03(1 ) i s a general limitation . N R445.0 3 i s a genera

l limitation . NR415.05(l)(o) : limi to f 0. 4 pound s o f

particulat

e matte r pe r100 0 lb s o f

gas . N R415.05(2) : E=3.59P0.6 2 wher e E=th e allowabl e emissio n rate i n lbs/h rand P=th e proces s throughputi n ton s pe r hour . N R419.0 3 & .0 4 ar

e general limitations . Specifi c in

k an d clean-u p solven tmateri d usag e limits wer e electe d in orde

r t o avoi d bein g subjec tt o th e emissio n limitation s o f

Chapter N R424 , Wis.Adm . Code . Th e dus tcollecto r i s equippe d wit h a differential pressur e gaug e whic h indicate s th e pressure drop acros s di e dus t collector . Th e O'Har

e lin e wil l als o b e affecte d b y Sectio n 11 2 o f di e Clean Ai r Ac tAmendment s whic h require s th e EP A t o develo p Maximum Achievabl e Contro l Technolog y (MACT ) standards fo r th e 18 9 Hazardous Ai r Pollutant s (HAPs ) tha twer e identifie d in di e amendments . Styren e i s on e ofth e 18 9 HAPs . Th e standar d i s schedule d t o b e promulgate d during 1997 .



# 12,P.1 5

Stat e o f Wisconsi n FACILIT Y REQUIREMENT S COMPLIANT S PLA N Departmento f

Natura l Resource s COMMITMENT S AN D SCHEDUL E

AI RPOLLUTIO N CONTRO L PERMIT APPLICATIO N For m 4530-13 3 1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n numbe r 24127081 0 3 . Fo r Facilitie s tha

tar e presentl y i n complianc e with d l applicabl e requirements , includin g an y enhance d monitorin g and complianc e certificatio n requirements under sectio n 114(a)(3 ) ofth e Clean Ai r Ac ttha tapply , complete th e following . Thes e commitments ar e par tofth e applicatio n fo r Par t7 0 permits . [*/ ] We wil l continu e t o operat e and maintai n thi s Facility t o assure complianc e fo r th e duratio n ofth e permit. [>/ ] For m 453 0 -13 0 include s ne w requirement s tha tappl y o r wil l apply t o thi s Facility durin g m e ter m ofth e permi tW e wil l mee tsuc h requirement s o n a timel y basis . 4 . Fo r Facilitie s no tpresentl y full y i n compliance , complet e th e following . Thes e commitment s ar e par to f di e application . [ ] Thi s Facility i s i n complianc e with al l applicabl e requirement s excep tfo r thos e indicate d below . We wil l achiev e complianc e accordin g t o th e followin g schedule : Non-complyin g RequirementCorrectiv e Action s Deadlin e



# 11P.1 6

Stat e o f Wisconsi n Departmento f

Natura l Resource s APPLICATIO N INDE X OF AI RPOLLUTIO N PERMI T APPLICATIO N FORM S AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T For m 4530-13 4 10-9 3

ADMINISTRATIO N Tot d Numbe r Thi s applicatio n contain s 4 0 form s a s follows : o f Thi s For m [X ] For m 4530-100 , Facility Identificatio n 1 [X]For m 4530-101 , Facilit y Plo tPla n 1 [X ] For m 4530-102 , Sourc e and Sit e Descriptio n 1 II . EMISSION S SOURC E DESCRIPTIO N Thi s applicatio n contain s th e followin g forms (on e for m fo r each facility boiler , printin g operation , etc.) : [X ] For m 4530-103 , Stack Identificatio n [ ] For m 4530-104 , Boile r o r Furnace Operation [ ] For m 4530-105 , Storag e Tanks [ ] For m 45 3 0-106 , Incineratio n [X ] For m 4530-107 , Printin g Operation s [X ] For m 4530-108 , Paintin g and Coatin g Operation s [X ] For m 4530-109 , Miscellaneou s Processe s ffl. AI RPOLLUTIO N CONTRO L SYSTE M Thi s applicatio n contain s th e followin g form s (on e for m fo r eac h contro l syste m i n us e atth e facility) : [ ] For m 4530-110 , Miscellaneou s [ j For m 4530-111 , Condensor s [ ] For m 4530-112 , Adsorber s [ j For m 4530-113 , Catalyti c o r Therma l Oxidatio n [ ] For m 4530-114 , Cyclones/Settin g Chambers [ ] For m 4530-115 , Electrostati c Precipitators [ ] For m 4530-116 , WetCollectio n System s [X ] For m 4530-117 , Baghouses/Fabri c Filter s / IV . COMPLIANC E DEMONSTRATIO N Thi s applicatio n contain s th e followin g form s (on e for m fo r each facility boiler , printin g operation , etc.) : [X ] For m 4530-118 , Complianc e Cer t- Monitorin g and Reportin g [ ] For m 4530-119 , Continuou s Emissio n Monitorin g [ ] For m 4530-120 , Periodi c Emissio n Monitorin g [X ] For m 4530-121 , Contro l Syste m Parameter s [ ] For m 4530-122 , Monitorin g Maintenanc e Procedure s [ ] For m 4530-123 , Stack Testin g [ ] For m 4530-124 , Fue l Samplin g and Analysis [X ] For m 4530-125 , Recordkeepin g Total Numbe r o f Thi s For m 3 0 0 0 1 1 1

Total Numbe r o f Thi s For m 0 0 0 0 0 0 0 1

Total Numbe r o f Thi s For m 5 0 0 1 0 0 0 2 V . EMISSIO N SUMMARY AN D COMPLIANC E CERTIFICATIO N Thi s applicatio n contain s th e followin g forms quantifyin g emissions , certifyin g complianc e with applicabl e requirements , and developin g Total Numbe r a complianc e plan . o f Thi s For m [X ] For m 4530-126 , Emissio n Uni tHazardou s Ai r Emission s 2 [X ] For m 4530-127 , Facility Hazardou s Ai r Emission s 1 [X ] For m 4530-128 , Emissio n Uni tEmission s Summar y 5 

# i SP.1 7

[X ] For m 4530-129 , Facility Emission s Summar y 1 [X ] For m 4530-130 , Curren

tEmission s Requirement s and Statu s 5 [X ] For m 4530-131 , Complianc e Plan-Commitment s and Schedul e 5 [X ] For m 4530-132 , Facility Emission s Requirement s and Statu s 1 [X ] For m 4530-133 , Facility RequirementComplianc e Pla n 1

i 

### \



# IfrP.1 8

VI . SIGNATURE O F RESPONSIBL E OFFICIAL : A . STATEMEN T O F COMPLETENES S I hav e reviewe d thi s applicatio n i n its entiret y an d t o di e bes to f

m y knowledge , information and belie f forme d after reasonabl e inqury , th e statements and infonnatio n contame d i n mi s applicatio n ar e true , accurat

e an d complete . Th e statu s o f

dii s facility' s complianc e wi m al l applicabl e air pollutio n contro l requirements , includin g di e enhance d monitorin g and complianc e certificatio n requirement s ofth e federa

l Clean Ai rAct , i s reported in thi s applicatio n don g wit h di e mediod s t o b e use d fo r complianc e demonstration . B . CERTIFICATIO N OF FACILIT Y COMPLIANC E STATU S (chec k on e bo x only ) THI S I N NO T A REQUIREMEN T O F NON-PAR T 7 0 SOURCES . [v/ ] I certif y matdi e facility describe d i n thi s air pollutio n permi tapplicatio n i s full y in complianc e wit h al l applicabl e requirements. [ ] I certif y tiiatdi e facility describe d i n thi s ai r pollutio n permi tapplicatio n i s full y i

n complianc e with al l applicabl e requirement

s excep tfo r th e followin g emissio n unit(s) :

(lis td l non-complyin g units ) Printe d o r Type d Name : To m J . Felme r Title : Genera l Manager Signature : Date Signed : _ SEN D AL L MATERIAL S TO : WISCONSI N DEPARTMEN T OF NATURA L RESOURCE S BUREA U O F AI RMANAGEMEN T PERMIT S SECTION P.O . BO X 792 1 MADISON , W

I 53707-792 1



# inP.1 9

Stat e o f Wisconsi n STAC KIDENTIFICATIO N Departmento f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-10 3 10-9 3

I . Facilit

y name : 2 . Facilit y identificatio n numbe r 3 . Stack identificatio n number : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 24127081 0 SI O 4 . Exhaustin g Unit(s) , us e Uni tId number from appropriat e Form(s ) 4530-104,106,107,108 , and/o r10 9 For m Numbe r For

m Titl e Uni tI D Number 10 8 Paintin g and Coatin g Operations P3 0 5 . Identif

y mis stac k o n th e plo tpla n required o n For m 4530-10 1 6 . Indicat

e b y checking : [</] Thi s stac k ha s a n actua

l exhaus tpoin t[ ] Thi s stac k serve s t o identif y fugitiv e emissions . Ifthi s stac k ha s a

n actua l exhaus tpoint , then provid e th e followin g stac k parameter

s 7 . Discharg e heigh tabov e groun d level : 29. 5 (feet ) 8 . Insid e dimension s atoutle t(chec k on e and complete) : [>/ ] Circular 1.5 7 (feet ) [ ] Rectangular- 1 lengd i (feet ) - 1 widti i (feet ) 9 . Exhaus tflo w rate : Norm d 218 0 (ACFM ) Maximu m 218 0 (ACFM ) 10 . Exhaus tga s temperatur e (normal) : 84. 0 (F ) II . Exhaus tga s moisture content : Nonnal-1. 0 volum e percentMaximum-1. 0 volum e percen t 12 . Exhaus tga s discharg e direction : [•/ ] U p [ ] Dow n [ ] Horizonta l 13 . I s thi s stac k equippe d wit h a rainha

to r any obstructio n t o th e free flo w ofth e []Ye s [*/]N o exhaus tgase s from th e stack ?

**** * Complet e th e appropriat e Ai r PermitApplicatio n Forms(s ) 4530-104 * 106,107,108 , o r 10 9 fo reac h Uni t **** * exhaustin g through thi s stack .

/&P.2 0

State o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmento f

Natura l Resource s AI RPOLLUTION CONTRO L OPERATION PERMI T APPLICATIO N For m 4530-13 5 10-9 3 1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificato n number : 24127081 0 3 . Thi s for

m supplement s For

m 4530-10 3 4 . Additiona l Information : Stack SIO represent

s 3 stack s whic h ar

e connecte d t o di e O'Har

e lin e fabri c coater , Proces s P30 . Th e 3 stack s ar

e referre d t o a s th e storag e stack , th e applicatio n stack , and th e ove n stack . Th e storag e stac k serve s th e i n lin e da

y tanks , th e applicatio n stack serve s th e resin applicatio n area , and di e ove n stack serve s th e O'Har e lin e oven . Individua l stack dimension s ar

e a s follows : Storag e stack : Discharg e Ht . abov e ground leve l = 25.5 '

Rectangula r (8 " x 12" ) Exhaus tflow rat

e = 77 8 ACF M Exhaus tga s temp . = 8 0 deg. F Discharg e directio n = U p Obstructio n t o free flow = N o Applicatio n stack : Discharg e H tabov e ground leve l = 35 '

Circula r (dia . = 23" ) Exhaus tflow rate = 394 7 ACFM Exhaus tga s temp . = 8 0 deg. F Discharg e directio n = U p Obstructio n t o free flow - N o Ove n stack : Discharg e H tabov e groun d leve l - 28 ' Rectangula r (18 " x22" ) Exhaus tflow rat

e = 181 6 ACF M Exhaus tga s temp . = 9 1 deg. F Discharg e directio n = U p Obstructio n t o free flow = * N o — Averag e stack parameters : Discharg e Ht

. abov e groun d leve l = (25.5' + 35' + 28')/ 3 = 29.5 ' Shap e = Circula

r (avg . o f 3 stack s mus tb e don e usin g equivalen tdiameter . I f usin g diameter , mus tchoos e circula r shape) . Diameter : Equivalen tdia . o f

Storag e stac k = 11.06 " Equivalentdia . o f

Ove n stack = 22.45 " Averag e diamete r = (11.06" + 23" + 22.45" ) / 3 = 18.84 " = 1.57 ' Exhaus tflow rate - (77 8 + 394 7 + 1816 ) / 3 = 218 0 CF

M Exhaus ttemp . = (8 0 + 8 0 + 91 ) / 3 =8 4 deg. F Exhaus tdirectio n = U p Obstruction t o free flow = N o 

# ftP.2 1

State o f Wisconsi n PAINTIN G AN D COATIN G OPERATION S Departmento f

Natura l Resource s AI RPOLLUTION CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-10 8 10-9 3

1 . Facility name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n number : 24127081 0 3 . Stac k identificatio n numbe r SI O 4 . Proces s numbe r P3 0 4a . Uni tdescription : O'Har e Fiberglas s Sig n Line , SIO , P3 0 Manufacture r W.H . Brady Co . Flo w coatin g o f

fiberglass web s wid i styren e base d resi n t o for m fiberglass signs . Electri c curin g oven . Maximu m produc tthroughput= 67 8 lbs/h r

5 . Indicate th e contro l technolog y status : [«/ ] Uncontrolle d [ ] Controlle d I f th e uni ti s controlled , ente r th e contro l devic e numbers ) (us e control devic e number from appropriat e Form(s) ) For m Numbe r For

m Titl e Devic e Numbe r 6 . Applicatio n techniqu e and transfer efficienc y (%) : Flo w coatin g 100.0 0 7 . Dat e o f

constructio n o r las tmodification : 03/00/7 8 8 . Normal operatin g schedule : 8hrs7da y 5 days/wk . 25 0 days/yr . 9 . Ove n curin g (complet e i f applicable) : Numbe r o f

oven s 1 Specif

y ove n fuel s Currently, electric ; ma y replace wit

h natura l gas . Total maximum energ y inpu tt o eac h ove n • 1.0

0 10 . Describ e al l ofth e coatings ' an d solvents ' compositio n (a s applied ) tha tar e use d b y mis unit . Nam e o f coating/c tT Maximum Norma l Solidd s VO C WaterDensit y Usag e usag e % % % Lb s VOC / / . gallo n les s H2 0 tjrifji-^ gal/h r gal/y rgal/y rW V W V W V lbs/ga l Styrene/Polyeste r resin 3-Cure d Coatin g 28 5 49.98 0 394042. 3 66783. 8 85.9-1. 0 14. 1 -1. 0 0.0-1. 0 9.3 4 1.3 2 Total Coatings : 49.98 0 394042. 3 66783. 8 Lis tdi e thinnin g solvent s use d wi m th e coating s identifie d above . Cl-u p Sol v Aceton e 3.00 0 1569. 0 330. 0 0.0-1. 0 100. 0 -1. 0 0.0-1. 0 6.6 0

**** * Fo r thi s emission s unit, identif y th e metho d o f

complianc e demonstration b y completin g For m 4530-118 , **** * DESCRIPTIO N O F METHOD S USE D FO RDETERMINING COMPLIANCE . Attach For m 4530-11 8 an d its attachments ) t o thi s form . Thi s i s no ta requiremen to f non-Par t7 0 sources . 

# 3dP.2 2

**** * Pleas e complet e di e Ai r Pollutio n Control Permi tApplicatio n Form s 4530-12 6 and 4530-12 8 fo r thi s unit**** * i



# 31P.2 3

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATION - Tex t Departmento f

Natural Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificato n number : 24127081 0 3 . Thi s for

m supplement s For

m 4530-10 8 fo r emissio n uni tP3 0 4 . Additiona l Information : Se e attache d hardcop y flow diagram . Maximu m Finishe d Produc tThroughput : Max . lin e spee d = 4. 0 fp m We b widt h = 44 " (3.67' ) Produc tw t= 0.7 7 Ibs/s q ft 4 x 3.6 7 = 14.6 8 s q ft/min 14.6 8 x 6 0 = 880. 8 s q ft/hr 880. 8 x 0.7 7 = 678. 2 lbs/h r

O'Har e Lin e Emissions : Th e O'Har

e lin e utilize s a styrene base d polyeste r resin whic h i s catalyze d jus tprio r t o enterin g th e process . A portio n o f

m e styreh e i s polymerize d into polystyren e a s th e resi n cures . I n Decembe ro f

1991 , Signmark Division' s R & D staf

f performe d a weigh tb y differenc e study t o determin e ho w muc h ofth e availabl e styren e i s polymerize d verse s ho w muc h i s emitted . Styrene i s th e onl y volatil e componen to f di e resin , therefore , th e differenc e i n weigh t betwee n material s enterin g th e proces s and exitin g th e proces s wa s determined t o b e thatamounto f

styren e whic h i s actuall y emitte d durin g th e process . Th e remainder become s polymerize d as par tofth e fina

l product . Th e dat

a collecte d durin g th e weigh tb y difference stud y wer e a s follows : Ra w material weights : Resi n adde d t o th e proces s = 26.9 8 gal . Runtim e = 3 0 min . Density as teste d = 9.3 4 lbs/gal Resi n usage/hou r = (26.9 8 gal/30min)(6 0 min/hr ) = 53.9 6 gal/hr . (5 4 gal/hr ) Resi n lbs/h r = 54. 0 gal/h r x 9.3 4 lbs/gal = 504. 4 lbs/h r p Fiberglas s vei l =10. 1 lbs/hr . Fiberglas s ma t= 94. 0 lbs/hr . Paper line r = 25. 1 lbs/hr . Catalys t=> 3. 3 lbs/hr . Finishe d Produc

tWeight : Tota l pkg . finished productweigh t= 565. 8 lbs/hr .



# <# ?P.2 4

Emissions : Cured resi n w t= Finishe d pro d w t- raw mat' l wt(excep tresin )

= 565. 8 - (10.1+94.0+25.1+3.3 ) = 433. 3 lbs/hr Emission s = We tresi n w t- cure d resi n w t

= 504.4-433. 3 = 71. 1 lbs/h r VO C lbs/ga l -71. 1 lbs/hr / 54. 0 gal/h r = 1.3 2 lbs/gal VO C % = 1.3 2 lb s VOC/ga l / 9.3 4 lbs/g d = 14.1 %

•Note : 1 . Th e percen tsolid s wa s liste d as 85.9 % t o accountfo r th e styren e whic h polymerize s into soli d form . 2 . Thi s stud y wa s don e a ta tim e whe n th e proces s utilize d a thicke r fiberglass ma tan d consequently , mor e resin . We currently us e a max . o f 5 0 gallon s o f

resin pe rhour .

i Maximu m Usage : Maximu m Theoretical Usage : 1 . Resin : Data : Maximum spee d = 4. 0 fp m We b widt h = 44 " (3.67' ) Wetresin w t= 0.5 3 lb s Maximum ru

n tim e = 90 % Ca n ru n a maximum o f

1 5 hours before a mandator y shut-dow n fo r a raw materia l (liner ) change . Shut dow n requires a 4 5 minute (0.7 5 hr) minimu m clean-up an d a 1 hour minimum set-up . Thi s equate s t o a maximu m ru n o f 1 5 hrs fo r ever y 16.7 5 hrs o r 90% . 90 % o f 876 0 hr s possibl e pe r yea r = 788 4 hrs . Resi n wt/ga l = 9.3 4 lbs/ga l a s teste d Calculations : a . 4 fp m x 3.6 7 ft = 14.6 8 s q ft/min. b . 14.6 8 s q ft/min x 0.5 3 Ibs/s q ft = 7.7 8 Ibs/mi n c . 7.7 8 Ibs/min x 6 0 min/h r = 466.8 0 lbs/h r d . 466.8 0 lbs/h r /

9.3 4 lbs/ga l = 49.9 8 gal/h r e . 49.9 8 gal/h r x 788 4 hrs/y r = 394,042.3 2 gal/y r 2 . Clean-u p Solvent : Data : Clean-up occur s afte r eac h run . Maximum clean-u p solven tus e = 3 gal/clean-up . Th e lin e ca

n ru n a maximu m o f

15 hr s befor e shut-down . Clean-u p take s 4 5 min . minimum . Set-u p take s 1 h

r minimum . Clean-u p solven ti s 100 % VOC . Calculations : a. Base d o n di e abov e clean-u p ca n occu ronc e every 16.7 5 hours . b . 876 0 hr

s /16.7 5 - 522.9 9 (52 3 clean-up s per yr) c . 52 3 clean-ups/y r x 3 gal/clean-u p = 1,56 9 gal/y r Norma l Usage : i Use d 199 4 usag e as normal : 

# 3. SP.2 5

Use d 623,76 1 lb s o f

resin in 199 4 (66,783. 8 gal ) Use d 2,17 7 lb s clean-u p solven ti n 1994 . 2,177/6. 6 lbs/g d = 33 0 ga l

Alternativ e Operating Scenarios : 1 . Tli e O'Har

e Lin e currentl

y utilize s a

n electri c ove n t o cur

e produc tPlans fo r a

n ove n replacemen tar

e . currently underway . I

ti s unknown , a

tdii s point , whethe r di e ove n wil l b e electri c o r gas-fired . Instdlatio n o f di e ne w ove n wil l no trequir e a constructio n permita s th e ne w ove n wil l no tincreas e th e O'Har e Lin e emissio n capacity . I f th e ove n i s ga s fired, di e maximu m natura l ga s usag e wil l b e approximately 4. 0 MMBTU/hour . W e wis h t o includ e natura

l ga s a s a n alternative fue l fo r dii s process . 2 . W e currentl y us e onl y on e resin , however , in th e even ttha tthi s resin become s unavailabl e o ri s replaced wid i a newl y develope d resi n or wid i a lowe r VO C containin g resin, w e wis h t o hav e th e optio n o f processin g thi s alternativ e resin . Th e alternative resi n woul d b e a directreplacementfo r



# 3HP.2 6

State o f Wisconsi n COMPLIANC E CERTIFICATION - MONITORIN G AN D RECORDIN G Departmento f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-11 8 10-9 3

Al l applicants excep tnon-Par t7 0 source s ar

e required t o certif

y complianc e widi al l applicabl e ai r pollutio n permits requirement

s b y includin g a statementwithin g th e permi tapplicatio n o f di e mediod s use d fo r determinin g complianc e (pleas e se e sec . N R407.05(4)(i) , Wis . Adm . Code. ) Thi s statementmus tmclud e a descriptio n o f di e monitoring , recordkeeping , and reporting requirement s and tes tmethods . I

n addition , di e applicatio n mus tinclud e a schedul e fo r complianc e certificatio n submittal s during di e permi tterm . Thes e submittal s mus tb e n o less frequent dia n annually , and ma y nee d t o b e mor e frequenti f specifie d b y di e underlyin g applicabl e requiremento r b y th e Depaitmen t 1 . Facility name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facility identificatio n numbe r 24127081 0 3 . Stack identificatio n numbe r SI O 4 . Uni tidentificatio n number : P3 0 5 . Thi s Uni twil l us e di e followin g method(s ) fo r determinin g complianc e wit h th e requirement

s ofth e permi t(chec k al l thatappl y and attac

h th e appropriat

e form(s ) t o thi s form) . [ ] Continuou s Emissio n Monitorin g (CEM ) - For m 4530-11 9 Pollutants) : [ ] Periodi c Emissio n Minitorin g Uins g Portable Monitor s - For m 4530-12 0 Pollutants) : [ ] Monitorin g Contro l Syste m Parameter s o r Operating Paramter

s o f a Proces s - For

m 4530-12 1 Pollutants) : [ ] Monitorin g Maintenanc e Procedure s - For m 4530-12 2 Pollutants) : [ ] Stac k Testin g - For

m 4530-12 3 Pollutants) : [ ] Fue l Samplin g an d Andysi s (FSA ) - For m 4530-12 4 Pollutants) : [\/ ] Recordkeepin g - For

m 4530-12 5 Pollutant(s) : Volatil e Organi c Compound s 6 . Complianc e certificatio n report s wil l b e submitte d t o th e Departmentaccordin g t o th e followin g schedule : Star tdate : Jul y 1 and ever y 1 2 month s thereafter . Complianc e monitorin g report s wil l b e submitted t o theDepartmentaccordin g t o th e followin g schedule : Star tdate : July 1 and ever y 6 month s thereafter . Recordkeepin g shal l b e acceptabl e a s a complianc e demonstratio n metho d provide d ma ta correlatio n betwee n di e parameter valu e recorde d and di e emissio n rat e o f a particula

r pollutan ti s establishe d i n th e for m o f a curv e o r char

t o f emissio n rate versu s parameter values . Thi s correlatio n shal l constitute th e certificatio n ofth e system . I tshoul d b e attache d fo r Departmentapproval . I f notattached , itshal l b e submitte d withi n 6 0 day s ofth e startu p ofth e system .



# o25P.2 7

Stat e o f Wisconsi n COMPLIANCE DEMONSTRATIO N B Y RECORDKEEPIN G Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-12 5 10-9 3

1 . Facilit y Name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facilit y identificatio n number : 24127081 0 3 . Stack identificatio n numbe r SI O 4 . Uni tidentificatio n numbe r P3 0 5 . Pollutanttha

tcomplianc e status i s bein g evduated : Volatil e Organi c Compound s 6 . Materia

l o r parameter bein g monitore d an d recorded : Resi n an d Clean-u p Solven tUsage . 7 . Metho d o f

monitorin g and recording : Dail y weighin g o f

clean-u p solvent . Dail y underground storag e tan k leve l reading s t o determin e resin lusag e (Petromete r gauge) . Dat a inpu tinto VO C databas e progra m whic h calculate s VO C emission s ibase d o n amounto f material used . Dat a storag e o n compute r network whic h i s backed u p daily . 8 . Lis tany EP

A mediod s used : 9 . I s dii s a n existin g metho d o f demonstratin g compliance : 10 . Installatio n date : 06/01/9 5 []Ye s [>/]N o 11 . Backu p system : Se e attached . 12 . Complianc e shal l b e demonstrated : [7 ] Dail y [ ] Weekl y [ ] Monthl y [ ] Batch(no tt o excee d monthly ) 13 . Indicat

e b y checking : Th e monitorin g shal l b e subjectt o appropriat e performance specification s calibratio n requirements and qualit y assurance procedures . [ ] A qualit y assurance/qualit

y contro l plan fo rdi e recordkeepin g syste m i s attached fo r Departmen

tapproval . [ ] I f

th e pla n i s no tattached i tshal l b e submitte d widii n 6 0 day s ofth e start-u p ofth e recordkeeping program . [ ] I f tiie pla n ha s alread

y bee n submitte d t o th e departmen tpleas e indicate th e dat

e o f submittal :

**** * Th e complianc e record s shal l b e availabl e fo r Departmentinspection . Th e forma tfo r th e complianc e certificatio n repor

tand di e exces s emissio n repor tshall b e approve d b y th e department. A propose d forma tfo r th e complianc e certificatio n repor tan d exces s emissio n repor

tshal l b e submitte d atth e sam e tim e a s th e applicatio n

**** * Th e sourc e shal l recor d an y malfunctio n which cause s o r ma y caus e a n emissio n limi tt o b e exceeded . Malfunction s shal l b e reported t o di e departmen tdi e nex tbusines s day . Hazardous ai r spill s shal l b e reported t o di e Departmen

timmediately .P.2 8

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATION PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facility identificato n numbe r 24127081 0 3 . Thi s for

m supplements For

m 4530-12 5 fo r emissio n uni tP3 0 4 . Addition d Infonnation : Backu p system : Clean-u p solven tusag e amount s coul d b e obtained through a n inventory review . Resi n usag e amounts coul d b e obtaine d b y manually stickin g th e tank i n di e even to f a petromete r failure . Resi n usag e amounts coul d ds o b e back calculate d base d o n final productamounts .



# 2*P.2 9

Stat e o f Wisconsi n EMISSIO N UNI T HAZARDOU S AI RPOLLUTAN T SUMMARY Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-12 6 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificatio n numbe r 24127081 0 3 . Stack identificatio n numbe r SI O 4 . Uni tidentificatio n number : P3 0 5 . Uni tmateria

l description : Styrene/Polyeste r resi n 6 . Complet e th e followin g summar y o f hazardou s ai r emission s from dii s uni tAttach sampl e calculation s and emissio n facto r references. Attached ? Y PollutantCA S Actual Maximu m theoretical emission s Potential t o emi t Units Unit s 100-42- 5 60.3200 0 lb/h r65.8200 0 lb/h r 95.0400 0 TP Y



# :2 BP.3 0

State o f Wisconsi n SUPPLEMENTA L INFORMATION - Tex t Departmen to f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificato n number . 24127081 0 3 . Thi s for

m supplement s For

m 4530-12 6 fo remissio n uni tP3 0 4 . Additiona l Information : Th e VO C emission s fo r di e styren e base d polyeste r resin ar e 14. 1 wt % based o n a weigh tb y differenc e stud y whic h wa s performe d i n Decembe r o f 1991 . Th e results ofthi s study ar e detaile d i n th e attachmentt o For m 108 , Stac k SIO , Proces s P30 . Actual Emissions : Norm d (1994 ) usag e = 66,783. 8 gal/y r 66783. 8 gal/y r x 9.3 4 lbs/ga l - 623,76 1 lbs/y r 623,76 1 lbs/y r /

145 8 hr s (1994 ) = 427.8 2 lbs/h r 427.8 2 lbs/h r x 14. 1 wt % VO C - 60.3 2 lb s VOC/h r Maximu m Theoretica l Emissions : Maximu m we b spee d = 4. 0 fpm We b widt h = 44 " (3.67" ) We tresin w t= 0.5 3 lbs/s q ft Maximu m ru

n tim e = 1 5 hr

s o f ever y 16.7 5 availabl e o r 90 % 1 . 90 % x 876 0 = 788 4 hrs/y r 2 . 4. 0 x 3.6 7 = 14.6 8 s q ft/min 3 . 14.68x0.5 3 =7.7 8 Ibs/min 4 . 7.78x6 0 = 466. 8 lbs/h r 5 . 466. 8 x 14. 1 wt % VO C = 65.8 2 lb s VOC/hr Potential t o Emit : Penni tlimi ti s 12,00 0 gallon s o f resi n pe r month . 1 . 12,00 0 gallons/m o x 1 2 mo/y r = 144,00 0 gal/y r 2 . 144,00 0 gal/y r x 1.3 2 lb s VOC/gal = 190,08 0 lb s VOC/y r (95.0 4 tpy )



# -..yqP.3 1

Stat e o f Wisconsi n EMISSIO N UNI T SUMMAR Y Departmento f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-12 8 10-9 3

1 . Facility name : BRAD Y USA , INC-CAMERON AVENU E FACILITY 2 . Facilit y identificatio n numbe r 24127081 0 3 . Stac k identificatio n number . SI O 4 . Uni tidentificatio n numbe r P3 0 5 . Complet e th e followin g emission s summar y fo r th e followin g pollutants . Attach sampl e calculation s and emissio n facto r references . Attached ? Y Ai r Pollutan tActual Maximu m theoretical emission s Potential t o emi tMaximu m allowabl e U TP Y U TP

Y U TP Y Volatil e organi c comp o 69.0300 0 1 45.0700 0 85.6200 0 1 264.6400 0 96.2400 0 TP Y 85.6200 0 1 96.2400 0

Units (U ) shoul d b e entere d a s follows : 1 = lb/h r 2 = lb/mmBT U 3 = grains/dsc f 4 = lb/gallo n 5 = ppmd v 6 = other(specify ) 7 = other(specify ) 8 = other(specify )



# 2PP.3 2

State o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmento f

Natura l Resource s AI RPOLLUTION CONTRO L OPERATIO N PERMIT APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facility identificato n numbe r 24127081 0 i 3 . Thi s for

m supplements For

m 4530-12 8 4 . Additiona l Information : Styren e i s di e onl y volatil e componen to f styren e based resin use d o n th e O'Har e Line . Th e VO C emission s fo r th e resi n ar

e 14. 1 wt % base d o n a weigh tb y differenc e study whic h wa s performe d i n Decembe r o f 1991 . Th e result s o f thi s stud y ar

e detaile d i n th e attachmentt o For m 108 , Stac

k S10 , Proces s P30 . Actual Emissions : 1 . Resin : Norm d (1994 ) usag e = 66,783. 8 gal/y r 66783. 8 gal/y r x 9.3 4 lbs/ga l - 623,76 1 lbs/y r 623,76 1 lbs/yr /

145 8 hr s (1994 ) = 427.8 2 lbs/h r 427.8 2 Ibs/hr x 14. 1 wt % VO C - 60.3 2 lb s VOC/hr 9.3 4 lbs/gal x 14. 1 wt % = 1.3 2 lb s VOC/g d 623,76 1 lbs/y r x 14. 1 wt % = 87,950.3 0 lbs/y r 87,950.3 0 lbs/y r /

200 0 lbs/to n = 43.9 8 tp y 2 . Clean-up solvent : Norm d (1994 ) usag e = 2,17 7 lbs/y r 25 0 clean-up s pe r yea r avg . 2,177/25 0 = 8.7 1 lbs/clean-u p / Clean-up take s 0.7 5 -1. 0 hrs . \ 8.7 1 lbs/h r 2,177/200 0 = 1.0 9 tp y Tota l Actual Emissions : 60.3 2 lbs/h r + 8.7 1 lbs/h r - 69.0 3 lbs/h r 43.9 8 tp y + 1.0 9 tp y = 45.0 7 tp y

Maximum Theoretical Emissions : 1 . Resin : Maximu m tp y i s calculate d a s follows : Maximu m we b spee d = 4. 0 fpm We b widt h = 44 " (3.67 ) We tresi n w t= 0.5 3 lbs/s q ft Maximu m ru n tim e = 15 hr

s o f ever y 16.7 5 availabl e o r90 %



# SIP.3 3

90 % x 876 0 = 788 4 hrs/yr 4. 0 x 3.6 7 = 14.6 8 s q ft/min 14.68x0.5 3 =7.7 8 Ibs/mi n 7.7 8 Ibs/mi n x 6 0 = 466. 8 lbs/h r 466. 8 x 14. 1 wt % VO C = 65.8 2 lb s VOC/h r 65.8 2 x 788 4 = 518,924.8 8 lb s VOC/y r

= (259.4 6 tpy ) 2 . Clean-u p solvent : Maximu m clean-u p solven tus e i s 3. 0 gal/clean-u p Clean-u p take s 0.7 5 - 1.0 hr s 3. 0 gal/h r x 6. 6 lbs/ga l = 19. 8 lbs/h r Clean-u p occur s after eac h run . Th e lin e ca n ru

n 1 5 hr s befor e a mandator

y shut-dow n fo r line r change . Clean-u p and set-u p mus toccu r after a shut-down . Clean-up take s a minimum o f 0.7 5 hrs . Set-u p take s a minimum o f 1. 0 hrs . Base d o n thi s info. , clean-u p ca n occu r onc e every 16.7 5 hours . 876 0 / 16.7 5 = 52 3 clean-up s max . pe r year . 52 3 clean-ups/y r x 19. 8 lbs/clean-u p = 10,335. 4 lbs/y r (5.1 8 tpy ) Total Maximu m Theoretica l Emissions : 65.8 2 lbs/h r + 19. 8 lbs/h r = 85.6 2 lbs/h r 259.4 6 tp y + 5.1 8 tp y = 264.6 4 tp y

Potential t o Emit : 1 . Resin : Penni tlimi ti s 12,00 0 gdlon s o f resin pe r month . 12,00 0 gal/m o x 1 2 mo/y r = 144,00 0 gal/y r\ 144,00 0 gallons/y r x 1.3

2 lbs/gal = 19008 0 lb s VOC/y r (95.0 4 tpy ) 2 . Clean-u p solvent : Permi tlimi ti s 20 0 lbs/mo . 20 0 lbs/m o x 1 2 mo/y r = 240 0 lbs/y r

(1.2 0 tpy ) Tota l Potentia l t o Emit : 95.0 4 tp y + 1.2 0 tp y = 96.2 4 tpy

Maximu m Allowable : Lbs/h r equal s MT E lbs/hr . Tp y equal s Potentia l t o Emi ttpy .P.3 4

State o f Wisconsi n CURREN T EMISSION S REQUIREMENT S AN D STATU S O F UNI T Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-13 0 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificatio n number : 24127081 0 3 . Stack identificatio n numbe r SI O 4 . Uni tidentificatio n numbe r P3 0 5 . Pollutant6 . Wis . Adm . Cod e 7 . 8 . Limitatio n 9 . Complianc e Wis . Stats. , Stat e Status 4 0 CF ROnl y (i n o r out ) Volatil e organi c compound s (Reactiv e organ i Se c 144.394(7);N R422.08(2)(a ) 1.3 5 lb s VOC/ga l I n Visibl e Emission s ss.NR431.0 5 20 % Opacit y I

n * * Malodorou s Emission s NR-429.03(1 ) Se e attached I n * * Hazardous Substance s NR-445.0 3 * Se e attached I n 10 . Odie r requirement

s (e.g. , malfunctio n reporting , speci d operatin g condition s from a n State Onl y Complianc e existin g permi tetc. ) Status (i n o r out) Monthl y resi n usag e limi to f 12,00 0 gallon s as a quarterl y average . I n Monthl y clean-u p solven tusag e limi to f 20 0 lbs . I nP.3 5

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATION - Tex t Departmento f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificato n number . 24127081 0 3 . Thi s form supplements For m 4530-13 0 fo r emissio n uni tP3 0 4 . Additiona l Information : N R422.08(2)(a ) i s th e RAC T limi tfo r Fabric and viny l coating . Th e limi ti s 2. 9 lb s VOC/ga l as applied . N R429.03 ( 1 ) i s a general limitation . N R445.0 3 i s a genera l limitation . Th e O'Har

e lin e wil l als o b e affecte d b y Sectio n 11 2 o f th e Clea n Ai r Ac tAmendments whic h requires th e EP A t o develo p Maximu m Achievabl e Control Technolog y (MACT ) standard s fo r th e 18 9 Hazardou s Ai r Pollutants (HAPs ) tha twer e identifie d i n th e amendments . Styren e i s on e o f di e 18 9 HAPs . Th e standar d i s schedule d t o b e promulgate d durin g 1997 .



# 3 4P.3 6

State o f Wisconsi n EMISSIO N UNI T COMPLIANCE PLA N Departmento f

Natura l Resource s COMMITMENT S AN D SCHEDUL E

AI RPOLLUTION CONTRO L PERMIT APPLICATIO N For m 4530-13 1 10-9 3

1 . Facility name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n numbe r 24127081 0 3 . Stac k identificatio n numbe r SIO 4 . Uni tidentificatio n number : P3 0 5 . Fo r Unit s tha

tar e presentl y i n complianc e wit h d l applicabl e requirements, includin g any enhance d monitorin g an d complianc e certificatio n requirements unde r sectio n 114(a)(3 ) o f

di e Clea n Ai r Ac tdiatapply , complet e di e following . Thes e commitments ar

e par tofth e applicatio n fo r Par t7 0 permits . [•/ ] W e wil l continu e t o operat e an d maintai n thi s Uni tt o assure complianc e fo rth e duration o f di e penni t [/ j For m 453 0 -13 0 include s ne w requirement s tha tapply o r wil l appl

y t o dii s Uni tdurin g di e ter m o f di e permit . W e wil l mee tsuc h requirement s o n a timel y basis . 6 . Fo r Unit s no tpresentl y full y in compliance , complete th e following . Thes e commitment s ar e par tofth e application . [ ] Thi s Uni ti s i n complianc e wi m d l applicabl e requirements excep tfo r thos e indicate d below . W e wil l achiev e complianc e accordin g t o th e followin g schedule : Non-complyin g RequirementCorrectiv e Action s Deadlin eStat

e o f Wisconsi n STAC KIDENTIFICATIO N Depaitmen to f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-10 3 10-9 3

I . Facility name : 2 . Facility identificatio n numbe r 3 . Stac k identificatio n numbe r BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 24127081 0 S1 4 4 . Exhaustin g Unit(s) , us e Uni tI d number from appropriat e Form(s ) 4530-104,106,107,108 , and/o r 10 9 For m Numbe r For

m Titl e Uni tID Numbe r 10 9 Miscellaneou s Processe s P3 3 5 . Identif

y thi s stack o n th e plo tpla n required o n For

m 4530-10 1 6 . Indicate b y checking : [V] Thi s stack ha s a

n actua l exhaus tpoin t[ ] Thi s stack serve s t o identif y fugitiv e emissions . I f mi s stack ha s a

n actua l exhaus tpoin tthen provid e di e followin g stac k parameter

s 7 . Discharg e heigh tabov e groun d level : 25. 0 (feet ) 8 . Insid e dimension s a

toutle t(chec k on e and complete) : [•/ ] Circular 1.3 0 (feet ) [ ] Rectangula r - 1 lengd i (feet ) - 1 widt h (feet ) 9 . Exhaus tflow rate: Norma l 480 0 (ACFM ) Maximum 480 0 (ACFM ) 10 . Exhaus tga s temperatur e (normal) : 70.0(F ) II . Exhaus tga s moisture content : Normal -1. 0 volum e percentMaximu m -1. 0 volum e percen t 12 . Exhaus tga s discharg e direction : [•/ ] U p [ ] Dow n [ ] Horizonta l 13 . I s thi s stac k equippe d wit h a rainha to r any obstructio n t o th e free flo w o f th e []Ye s [/|N o exhaus tgase s from th e stack ?

**** * Complete"theappropriat e Ai r PermitApplicatio n Forms(s ) 4530-104,106 r 107 j 108 , or10 9 fo r eac h Uni t **** * exhaustin g throug

h dii s stack .



# ' 5 &P.3 8

Stat e o f Wisconsi n MISCELLANEOU S PROCESSE S Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N Fon n 4530-10 9 10-9 3 I . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificatio n number : 24127081 0 3 . Stack identificatio n numbe r S1 4 4 . Proces s numbe r P3 3 4a . Uni tdescription : Finishin g operation s consistin g o f on e singl e spindl e dril l press , tw o imulti-s p indi e drill presses , on e round come r router, on e shapin g Irouter , an d tw o bel tsanders . 5 . Indicat

e th e contro l technolog y status : [ ] Uncontrolle d [•/ ] Controlle d I f th e uni ti s controlled , ente r th e contro l devic e numbers ) (us e control devic e numbe r from appropriat e Form(s) ) For m Numbe r For

m Titl e Devic e Numbe r 11 7 Control Equip-Baghouse/Fabri c Filter s C3 3 6 . Sourc e Classificatio n Cod e (SCC) : 7 . Date o f

constructio n o r las tmodification : 08-00-7 9 8 . Norm d operatin g schedule : 8 hrs./da y 5 days/wk . 25 0 days/yr . 9 . Describ e thi s proces s (pleas e attac h a flo w diagra

m o f m e process) . Attached ? Y Sig n finishin g involve s rounding corners , drillin g holes , smoothin g ledges , and routing custo m shapes .

10 . Ar e ra w material s use d i n thi s process ? N Ifyes , lis tdi e type s and amounts o f ra w material s use d i n dii s process : Materi d Storage/materia l handlin g proces s Averag e usag e Unit s Maximum usag e Unit s II . Ar e finished products use d i n thi s process ? Y Ifyes , lis tth e type s an

d amounts o f

finishe d products : Materia l Storage/material handlin g proces s Averag e amountUnit s Maximum Units produced amoun tproduce d Fiberglas s sign s Finishin g 480.0 0 sg/h r 500.00 0 sg/h r 12 . Ar e fuel s use d in thi s process ? N I f yes , identif

y proces s fuel usage : Typ e o f fuel Maximu m hea tinpu tt o Averag e usag e Unit s Maximum usag e Units proces s millio n BTU/hr . 13 . Describ e any fugitiv e emission s associate d wit h dii s process , such a s outdoo r storag e piles , Attached ? unpave d roads, ope n conveyors , etc. :

**** * p o rm j s emission s uni tidentiif y th e method(s ) o f

complianc e demonstratio n b y completin g For m 4530-118 , **** * **** * DESCRIPTIO N O F METHOD S USE D FORDETERMININ G COMPLIANCE . Attach For m 4530-11 8 **** * an d its attachment(s ) t o thi s form . **** * pi eas e complet e th e Ai r Pollutio n Contro l PermitApplicatio n Form s 4530-12 6 an

d 4530-12 8 fo r thi s Uni t **** * 

# l l -P.3 9

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATION PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facilit y Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificato n numbe r 24127081 0 3 . Thi s for

m supplements For

m 4530-10 9 fo remissio n uni tP3 3 4 . Additional Infonnation : 1 . sg/h r i s sign s pe r hour .P.4 0

Stat e o f Wisconsi n | CONTRO L EQUIPMENT-BAGHOUSE/FABRI C FILTER S Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMIT APPLICATIO N For m 4530-11 7 10-9 3

1 . Facilit y Name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facilit y identificatio n number : 24127081 0 3 . Stack identificatio n number : S1 4 4 . Uni tidentificatio n numbe r P3 3 5 . Control devic e numbe r C3 3 6 . Nam e o f

manufacturer : Donaldso n Co. , Inc . Mode l numbe r Tori t2DF1 2 7 . Dat e o f

Installation : 00/00/8 6 8 . Describ e in detai l th e devic e in ; use . Attach a diagra m o f di e system . Attached ? YE S Dus tcollecte d from each finishing operatio n i s transported , vi a ivacuu m tubes , t o th e dus tcollecto r (Se e attache d hardcop y blueprint) . Durin g norm d operation , dus tlade n ai r enters th e Downfl o dus tIcollecto r through th e to p inle t and passe s throug

h th e filter ielements . Dus ti s collecte d o n th e outsid e surface s ofth e filters land di e filtered clea n air flows throug h di e cente r ofth e element s iint o di e clea n ai r plenum . Th e clea n ai r the n exit s diroug h th e iclea n ai r outle t(Se e hardcop y attachmento f figure 2 ) Durin g filter cleanin g (purging) , a contro l tim e automaticall y iselect s di e pai r o f element s t o b e cleane d an

d activate s a solenoi d ivdv e whic h open s a n ai r diaphrag

m vdve . Hig h pressure ai r pulse s Idirectly into cente r ofth e selecte d filte r elements fo r 10 0 imilliseconds . Thi s bursto f ai r blow s th e collecte d dus tof f o f di e ifilte r elements . Th e dus ti s swep tdownward into th e collectio n dru

m ib y th e prevailin g ai r flow an d b y gravity . (Se e hardcop y attachmen t lo f figure 3 ) 9 . Lis to f pollutants t o b e controlle d b y thi s equipmentand th e expecte d contro l efficienc y fo r each pollutant . [•/ ] Documentatio n i s attached ? PollutantInletpollutan tOutletpollutan tEfficienc y (% ) concentratio n efficienc y concentratio n gr/ac f ppm v gr/ac f

ppmv Particulat e matter 0.02 6 - 1 0.00 0 - 1 99.90 0 10 . Discus s ho w collecte d materia l wil l b e handle d fo r reus e o rdisposal : Collecte d materia

l i s transferred into plasti c line d cardboar d boxe s land dispose d o f wid i di e norm d refuse .



# 3 VP.4 1

Stat e o f Wisconsi n CONTRO L EQUIPMENT-BAGHOUSE/FABRI C FILTER S Departmento f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N > For m 4530-11 7 10-9 3 Continuatio n Page : 2 11 . Pressure dro p acros s filter 1 - 6 inche s 12 . Prepar

e a malfunctio n preventio n and abatementplan (i f required under s . N R439 ! 11 ) fo r thi s pollutio n control system . Includ e th e following : a. Identificatio n o f

di e individuals(s) , b y title, responsible fo r inspecting , maintainin g an d repairin g dii s device . b . Ba g cleanin g technique s an d frequency o f

cleanin g o r replacemen t c . Operatio n variable s dia twil l b e monitore d i n orde rt o detec ta malfunctio n o r breakthrough , th e correctoperatin g rang e o f diese variables , and a detaile d descriptio n o f monitorin g or surveillanc e procedure s matwil l b e use d t o sho w compliance . schedul e fo r filters . d . A n inspectio n schedul e an d item s o r condition s ma

twil l b e inspected . e . A listin g o f

material s and spar

e part s tha twil l b e maintaine d i n inventory . f . Is thi s plan availabl e fo r review?YE S Sectio n B Th e followin g question s mus tb e answere d b y source s installin g ne w equipmentor existin g Unit s whic h canno tdocumen tcontrol efficienc y o f dii s devic e b y odie r means . 13 . Filte r mediu m o r typ e o f fabri c materia l (i f fabric , indicate whedie r fel to r woven) : 14 . Maximum inle tga s flow rate: -1. 0 15 . Maximum inle tga s temprature : -1.0 0 16 . Numbe r o f

bag s i f applicable : - 1 17 . Dimension s o f

bags/filters : 18 . Ai r t o cloth ratio :



# HbP.4 2

State o f Wisconsi n SUPPLEMENTAL INFORMATIO N - Tex t Departmento f

Natura l Resources AIRPOLLUTION CONTRO L OPERATION PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificato n number : 24127081 0 3 . Thi s for

m supplements For

m 4530-11 7 for emissio n unitP3 3 4 . Additional Information : Durin g norm d operation , dus ti s collecte d an d routed from each finishing machin e t o th e dus tcollecto r throug h vacuu m lines . Th e captur

e efficienc y i s 7 0 % Inle tpollutan tconcentratio n = 0.0256 9 gr/ac f Outle tpollutan tconcentratio n = 0.0000256 9 gr/acf Se e attache d hardcop y calculations . Al l applicant

s excep tnon-Part7 0 source s ar e require d t o certif y complianc e with al l applicabl e ai r pollutio n permits requirement

s b y includin g a statementwithin g th e permitapplicatio n o f di e method s use d fo r determinin g complianc e (pleas e se e sec . N R407.05(4)(i) , Wis . Adm . Code. ) Thi s statementmustinclud e a descriptio n ofth e monitoring , recordkeeping , and reportin g requirement s an d tes tmediods . I

n addition , di e applicatio n mus tinclud e a schedul e fo r complianc e certificatio n submittal s durin g di e permitterm . Thes e submittal s mus tb e n o les s frequent than annually , and ma y nee d t o b e mor e frequen ti f specifie d b y di e underlyin g applicabl e requiremento r b y th e Departmen t



# /

. < 4P.4 3

State o f Wisconsi n COMPLIANC E CERTIFICATION - MONITORIN G AN D RECORDIN G Departmento f

Natura l Resource s AI RPOLLUTION CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-11 8 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n number : 24127081 0 3 . Stack identificatio n numbe r S1 4 4 . Uni tidentificatio n number : P3 3 5 . Thi s Uni twil l us e th e followin g method(s ) fo r determinin g complianc e wit h th e requirements ofth e permit(chec k al l that appl y an d attach th e appropriat e form(s ) t

o thi s form) . [ ] Continuou s Emissio n Monitorin g (CEM ) - For m 4530-11 9 Pollutant(s) : [ ] Periodi c Emissio n Minitorin g Uins g Portable Monitors • For m 4530-12 0 Pollutant(s) : [/ | Monitorin g Control System Parameter s o r Operating Paramter

s o f a Proces s - For

m 4530-12 1 Pollutants) : Particulate matte r [ ] Monitorin g Maintenance Procedure s - For m 4530-12 2 Pollutants) : [ ] Stack Testin g - For

m 4530-12 3 Pollutant(s) : [ ] Fue l Samplin g an

d Analysi s (FSA ) - For

m 4530-12 4 Pollutant(s) : [ ] Recordkeepin g - For

m 4530-12 5 Pollutant(s) : 6 . Complianc e certificatio n report s wil l b e submitte d t o th e Departmen taccordin g t o di e followin g schedule : Star tdate : Jul y 1 and ever y 1 2 month s thereafter . Complianc e monitorin g reports wil l b e submitte d t o theDepartmen taccordin g t o th e followin g schedule : Star tdate : Jul y 1 and ever y 6 month s thereafter. Th e monitorin g o f

a contro l syste m parameter or a proces s shal l b e acceptabl e as a complianc e demonstratio n metho d provide d tha

ta correlatio n betwee n th e paramete r valu e an

d the emissio n rat

e o f a particular pollutanti s establishe d in th e for

m o f a curv e o f

emissio n rat

e versu s paramete

r values . A tleas tthree set s o f stack tes tdata, tha

t bracketdi e emissio n limi ti f possible , shd l b e use d t o defin e th e emissio n curve . Thi s correlatio n shal l constitute di e certificatio n o f

di e system . I

tshoul d b e attached fo r Departmen tapproval . If

i ti s no tattached , i tshd l b e submitte d widii n 6 0 day s o f

di e startu p ofth e syste mP.4 4

State o f Wisconsi n COMPLIANC E DEMONSTRATIO N B Y MONITORIN G CONTRO L SYSTE M Departmento f

Natural Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-12 1 10-9 3

I . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificatio n numbe r 24127081 0 3 . Stack identificatio n numbe r S1 4 4 . Uni tidentificatio n number : P3 3 5 . Pollutan tbein g monitored : Particulat e matter 6 . Nam e o f

manufacturer : Dwye r Instrument s 7 . Mode l number : Serie s 300 0 8 . I s thi s a

n existin g system : [•/

] Ye s [ ] N o 9 . Installatio n date : 01/01/8 6 10 . Medio d o f

monitorin g description : Dwye r Instrument

s Photoheli c pressure gaug e wil l b e use d t o read di e Ipressur e drop acros s th e baghous e i n inche s o f

water . Typica l i s 1 - 6 inches . Valu e wil l b e take n onc e pe r week . II . Backu p system : Non e 12 . Indicate b y checking: Th e monitorin g shd l b e subjec tt o appropriat e performance specification s cdibratio n requirements and quality assurance procedures . [ ] A qualit y assurance/qualit

y contro l plan fo r th e monitorin g syste m i s attache d fo r Departmentapproval . [ ] I f th e pla n i s no tattached i tshal l b e submitte d withi n 6 0 day s o f di e start-u

p ofth e Monitorin g program . [ ] I f th e pla n ha s already bee n submitte d t o th e departmen tpleas e indicate di e dat

e o f di e submittal : 13 . Th e applicantshal l propos e a n appropriat

e averagin g perio d (i.e. , a particula r number o f

continuou s hours ) fo r th e purpos e o f

definin g exces s emissions . Th e departmen tmay approv e th e propose d averagin g period , o r othe r perio d whic h di e Departmentdetermine s t o b e appropriate . Provid e di e propose d averagin g period(s ) below :

Parameter Averagin g Perio d

n a \ naP.4 5

Stat e o f Wisconsi n EMISSIO N UNI T SUMMAR Y Departmento f

Natural Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-12 8 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facilit y identificatio n number : 24127081 0 3 . Stac k identificatio n number : S1 4 4 . Uni tidentificatio n number : P3 3 5 . Complet e di e followin g emission s summar y fo r th e followin g pollutants . Attach sampl e calculation s an d emissio n facto r references. Attached ? Y Maximum theoretica l emission s Potentia

l t o emi tMaximu m allowabl e U TP Y U TP Y 0.0009 9 3.7500 0 1 6.0855 7 0.0022 2 TPY 0.0037 5 1 Ai r Pollutan t Particulat e matte r 0.0022 2 Actual

U TP Y 0.0010 6 1

Unit s (U ) shoul d b e entere d as follows : 1 = lb/h r 2 = lb/mmBT U 3 = grains/dsc f 4 = lb/gallo n 5 = ppmd v 6 = other(specify) . 7 = otiier(specify )

_ 8 = other(specify) .P.4 6

State o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmen to f

Natura l Resource s AIRPOLLUTION CONTRO L OPERATIO N PERMIT APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificato n number : 24127081 0 3 . Thi s for

m supplements For

m 4530-12 8 4 . Additiona l Information : Se e attache d calculations .

State o f Wisconsi n CURREN T EMISSION S REQUIREMENT S AN D STATU S OF UNI T Departmento f

Natura l Resource s AIRPOLLUTION CONTRO L OPERATIO N PERMIT APPLICATIO N For m 4530-13 0 10-9 3

1 . Facility name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n number : 24127081 0 3 . Stac k identificatio n numbe r S1 4 4 . Uni tidentificatio n number : P3 3 5 . Pollutant6 . Wis . Adm . Cod e 7 . 8 . Limitatio n 9 . Complianc e Wis . Stats. , Stat e Statu s 4 0 CF ROnl y (i n o r out ) Particulat e matter NR415.05(l)(o);N R415.05(2 ) Se e attached . I n Visibl e Emission s N R431.0 5 20 % Opacit y I

n * * Malodorou s Emission s N R429.03(1 ) Se e attached . I n 10 . Otiie r requirement

s (e.g. , malfunctio n reporting, specia l operating condition s from a n Stat

e Onl y Complianc e existin g permi tetc. ) Status (i n o r out ) Pressure drop range o f

1- 6 inche s o f

wate r acros s th e dus tcollecto r I n



# •4S ~P.4 7

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATION - Tex t Departmento f

Natural Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facilit y Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificato n number : 24127081 0 3 . Thi s form supplement s For m 4530-13 0 fo r emissio n uni tP3 3 4 . Additiona l Information : NR415.05(l)(o) : limi to f 0. 4 pound s o f

particulat

e matter pe r 100 0 lbs . o f

gas . N R415.05(2) : E=3.59P0.6 2 wher e E=th e allowabl e emissio n rat e i n lbs/h r and P=th e proces s throughpu ti n ton s pe r hour . N R429.03(1 ) i s a general limitation . Th e dus tcollecto r ha s a differentia l pressur e gaug e whic h indicate s di e pressure dro p acros s di e dus tcollector .

Stat e o f Wisconsi n EMISSIO N UNI T COMPLIANCE PLA N Departmento f

Natura l Resource s COMMITMENT S AN D SCHEDUL E

AI RPOLLUTION CONTRO L PERMI T APPLICATIO N For m 4530-13 1 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facility identificatio n number : 24127081 0 3 . Stack identificatio n number : S1 4 4 . Uni tidentificatio n number : P3 3 5 . Fo r Unit s thatare presentl y i n complianc e wid i al l applicabl e requirements , includin g an y enhance d monitorin g and complianc e certificatio n requirement s unde r sectio n 114(a)(3 ) o f

di e Clea n Ai r Ac tthatapply , complet e th e following . Thes e commitment s ar

e par to f the applicatio n fo r Par

t7 0 permits . [•/ ] W e wil l continu e t o operat e an d maintain thi s Uni tt o assure complianc e fo r di e duration ofth e permit . [ ] For m 453 0 -13 0 include s new requirement s ma tappl y o r wil l appl

y t o thi s Uni tdurin g th e ter m ofth e permit . W e wil l mee tsuc h requirement s o n a timel y basis . 6 . Fo r Unit s no tpresentl y full y in compliance , complet e th e following. ' Thes e commitments ar e par tofth e application . [ ] Thi s Uni ti s i n complianc e wid i al l applicabl e requirement s excep tfor thos e indicate d below . We wil l achiev e complianc e accordin g t o th e followin g schedule : Non-complyin g RequirementConectiv e Action s Deadlin eP.4 8

State o f Wisconsi n STACKIDENTIFICATIO N Departmen

to f Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-10 3 10-9 3

I . Facilit y name : 2 . Facilit y identificatio n number : 3 . Stack identificatio n number : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 24127081 0 S3 0 4 . Exhaustin g Unit(s) , us e Uni tId numbe r from appropriat e Form(s ) 4530-104,106,107,108 , and/o r 10 9 For m Numbe r For

m Titl e Uni tI D Numbe r 10 7 Printin g Operation s P3 5 5 . Identif

y thi s stac k o n th e plo tplan required o n For m 4530-10 1 6 . Indicat

e b y checking : [ ] Thi s stack ha s a

n actual exhaus tpoint . [•/ ] Thi s stack serve s t o identif y fugitiv e emissions . Ifthi s stack ha s a

n actua l exhaus tpoint , dien provid e di e followin g stac k parameter s 7 . Discharg e heigh tabov e ground level : -1. 0 (feet ) 8 . Insid e dimension s atoutle t(chec k on e an d complete) : [ ] Circula

r - 1 (feet ) [ ] Rectangula r - 1 lengt h (feet ) - 1 widt

h (feet ) 9 . Exhaustflow rate : Nonna l - 1 (ACFM ) Maximu m - 1 (ACFM ) 10 . Exhaustga s temperature (normal) : -1.0(F ) II . Exhaustga s moistur e conten tNorm d -1. 0 volum e percen tMaximum -1. 0 volum e percent 12 . Exhaustga s discharg e direction : [ ] U p [ ] Dow n [ ] Horizonta l 13 . Is thi s stack equippe d with a rainha to r an y obstruction t o th e free flow o f th e []Ye s []N o exhaus tgase s firo

m th e stack ?

**** * Completeth e appropriat e Ai r Permi tApplicatio n Forms(s ) 4530-104 ; 106 , 107,108 , o r 10 9 fo r eac h Uni t **** * exhaustin g through thi s stack .



# 6\ 4P.4 9

Stat e o f Wisconsi n PRINTIN G OPERATION S Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-10 7 10-9 3 1 . Facility name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n number : 24127081 0 3 . Stack identificatio n number : S3 0 4 . Proces s number : P3 5 4a . Uni tdescription : SP- 5 Scree n Pres s P35 , S3 0 Manufacturer : Medalis tIndustries Scree n printin g o f

paper and plasti c substrates . Ai r dryin g rack with capacit y fo r 4 0 printed sheets ; n o oven ; n o istack .

. Maximu m "a

s applied " in

k usag e = 0.64 4 gal/hr . Maximu m "a

s applied " ink VO C emission s = 2.86 6 lbs/hr . Maximu m clean-u p solven tusag e = 0.5 0 gal/hr . Maximu m clean-u p solven tVO C emission s = 3.6 0 lbs/hr . 5 . Indicate th e contro l technolog y status : [>/ ] Uncontrolle d [ ] Controlle d I f th e uni ti s controlled , ente r th e control devic e numbers ) (us e control devic e number from appropriat e Form(s) ) For m Numbe r For

m Titl e Devic e Numbe r 6 . Operatio n type : [ ] Flexographi c [ ] Web-offse t[ ] Web-offse t(non-heatset) [ ] Packagin g Rotogravure [ ] Publicatio n Rotogravure [/ ) Screen printin g [ ] Odier (specify ) 7 . Dat e o f

constructio n o r las tmodification : 11-01-9 2 8 . Normal operatin g schedule : 1 hrs./day 1 days/wk . 2 2 days/yr . 9 . Ove n curin g (complet e i f applicable) : Numbe r o f

oven s - 1 Specif

y ove n fuel s Total maximu m energ y inpu tt o each ove n -1.0 0 10 . Describ e al l ofth e inks ' an d solvents ' compositio n (a s applied ) diatar e use d b y thi s Unit . Nam e o f ink

a. 5900 0 Serie s Inks Tota l Inks : Maximu m usag e Norma

l Solid s VO C Wate rDensity Pound s usag e % % % VOC / gallo n b . c . d . e . f . g . less/H2 0 gal/h r gal/y r gal/y r W V W V W V lbs/ga l h . 0.64 4 1185. 4 5. 0 44.2-1. 0 55.8-1. 0 0.0-1. 0 7.9 8 4.4 5

Lis tth e thinnin g solvent s use d wi m th e ink s identifie d above . 550 0 Thinner 0.06 9 126. 9 0. 4 0. 0 -1. 0 100. 0 -1. 0 0. 0 -1. 0 6.6 0 555 0 Retarder 0.02 1 38. 6 0. 2 0. 0 -1. 0 100. 0 -1. 0 0. 0 -1. 0 6.6 0 Cl-u p Sol v Screenwas h 234 2 0.50 0 1731. 0 10. 0 0.0-1. 0 100.0-1. 0 0.0-1. 0 7.1 6

**** * Fo r mis emission s unit, identif y th e metho d o f

complianc e demonstration b y completin g For m 4530-118 , DESCRIPTIO N OF METHOD S USE D FO RDETERMININ G COMPLIANCE . Attach For m 4530-11 8 and its attachment(s ) t o thi s form . Thi s i s nota requiremen to f non-Par t7 0 sources . **** * pi eaS e complete th e Ai r Pollutio n Control PermitApplicatio n Form s 4530-12 6 and 4530-12 8 fo r thi s unit**** *

<^'- >P.5 0

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmento f

Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N ! 1 For

m 4530-13 5 10-9 3 1 . Facilit y Name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facility identificato n numbe r 24127081 0 !

I 3 . Thi s fon n supplement s Fon n 4530-10 7 fo r emissio n uni tP3 5 4 . Addition d Information : Se e hardcop y attachmentfo r calculation s and flow diagram . Pleas e not e dia tin k dat

a i s "a s applied " data . Thi s mean s tha tthinne r and retarder addition s ar e alread y calculate d an d in k compositio n an d usag e dat a include s diem . Al l applicant

s excep tnon-Par

t7 0 source s ar

e required t o certif

y complianc e wit

h al l applicabl e ai rpollutio n permit s requirements b y includin g a statemen twithin g th e permitapplicatio n ofth e mediod s use d fo r determinin g complianc e (pleas e se e sec . N R407.05(4)(i) , Wis . Adm . Code. ) Thi s statementmus tinclud e a descriptio n o f di e monitoring , recordkeeping , and reporting requirement s and tes tmediods . I

n addition , th e applicatio n mus tinclud e a schedul e fo r complianc e certificatio n submittal s durin g th e permi tterm . Thes e submittal s mus tb e n o less frequent dia n annually , and may nee d t o b e more frequenti f specifie d b y th e underlyin g applicabl e requiremen to r b y th e Departmen t*



# tCAf ?P.5 1

Stat e o f Wisconsi n COMPLIANC E CERTIFICATIO N - MONITORIN G AN D RECORDIN G Departmen

to f Natura l Resource s AI RPOLLUTIO N CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-11 8 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facilit y identificatio n number : 24127081 0 3 . Stac k identificatio n numbe r S3 0 4 . Uni tidentificatio n number : P3 5 5 . Thi s Uni twil l us e th e followin g method(s ) fo r determinin g complianc e with di e requirements ofth e penni t(chec k al l tha t apply an d attac h th e appropriat

e form(s ) t o thi s form) . [ ] Continuou s Emissio n Monitorin g (CEM ) - For m 4530-11 9 Pollutants) : [ ] Periodi c Emissio n Minitorin g Uins g Portable Monitor s - For m 4530-12 0 Pollutant(s) : [ ] Monitorin g Control Syste m Parameter s o r Operatin g Paramter

s o f a Proces s - For

m 4530-12 1 Pollutant(s) : [ ] Monitorin g Maintenanc e Procedures - For m 4530-12 2 Pollutants) : [ ] Stac k Testin g - Fon n 4530-12 3 Pollutants) : [ ] Fuel Samplin g and Analysi s (FSA ) - For m 4530-12 4 Pollutants) : [S\ Recordkeepin g - For

m 4530-12 5 Pollutant(s) : Volatil e Organi c Compounds . 6 . Complianc e certificatio n reports wil l b e submitte d t o di e Departmentaccordin g t o th e followin g schedule : Star tdate : July 1 and ever y 1 2 month s thereafter . Complianc e monitorin g reports wil l b e submitted t o theDepartmentaccordin g t o di e followin g schedule : Star tdate : July 1 an d every 6 month s thereafter . Recordkeepin g shal l b e acceptabl e as a complianc e demonstratio n metho d provide d tha ta correlatio n betwee n th e paramete r valu e recorde d and di e emissio n rate o f a particular pollutan ti s establishe d i n di e for m o f a curv e o r char

t o f emissio n rat

e versu s parameter values . Thi s conelatio n shal l constitute th e certificatio n ofth e system . I tshoul d b e attached fo r Departmentapproval . If no tattached , i tshal l b e submitte d widii n 6 0 day s ofth e startu p o f di e system .



### :&>P.5 2



### Stat e o f Wisconsi n COMPLIANC E DEMONSTRATIO

N B Y RECORDKEEPIN

G Departmen

to f Natura l Resource s AI

RPOLLUTIO

N CONTRO

L OPERATIO

N PERMI T APPLICATIO

N For

m 4530-12 5 10-9

3 I . Facilit y Name : BRAD

Y USA , INC-CAMERO

N AVENU

E FACILIT

Y 2 . Facilit

y identificatio

n number : 24127081 0 3 . Stac k identificatio

n numbe r S30 4 . Uni tidentificatio

n number : P3

5 5 . Pollutan

tdia tcomplianc

e statu s i s bein g evaluated : Volatile Organi

c Compounds

. 6 . Materi d o r paramete

r bein g monitore d an d recorded: In k usage . Clean-u p solven tusage . 7 . Metho d o f monitorin g an d recording : Dail y weighing o f

al l ink s an d solvent s use d a tdie press. Dat a inpu tint o VO C databas e progra m whic h calculate

s VO C emissions ibase

d o n weigh to f materia l used . ' Dat a storag e o n compute r networ k whic h i s backe d u p daily. 8 . Lis tan y EP A method s used : 9 . I s this a n existing medio

d o f demonstratin

g compliance : 10 . Installatio n date : 11/01/92 ry]Yes[jN o II . Backu p system : Se

e attached . 12 . Complianc

e shd l b e demonstrated : [/ | Dail

y [ ] Weekl

y [ ] Monthl

y [ ] Batch(no

tt o exceed monthly

) 13 . Indicat e b y checking : Th e monitorin

g shal l b e subjec tt o appropriat

e performanc

e specification

s calibratio

n requirements an

d qualit y assuranc e procedures. [ ] A qudit

y assurance/qualit

y contro l pla n fo r th e recordkeeping syste

m i s attache

d fo r Departmen

tapproval . [ ] I f di e pla n i s no tattache d i tshal l b e submitte d widiin 6 0 day

s o f die start-u p o f di e recordkeeping program

. [ ] I f th e pla n ha s alread y bee n submitte d t o di e departmen

tplease indicat

e die dat e o f submittal :

**** * -ph g complianc

e records shal

l b e availabl

e fo r Departmen

tinspection . Th

e forma tfo r th e complianc

e certificatio n reportan

d th e exces s emissio

n reportshal

l b e approve d b y th e department

. A propose

d forma tfo r th e complianc e certificatio

n reportan

d exces s emission repor

tshal l b e submitte d a tdi e sam e tim e a s die applicatio

n

**** * Th e sourc e shal l record an

y malfunctio

n whic h cause s o r ma y cause a n emission limi

tt o b e exceeded . Malftmction

s shal l b e reporte d t o th e departmen

tth e nex tbusines s day. Hazardou

s ai r spills shal

l b e reporte d t o th e Departmen

timmediately

.

,-Vi«- &P.5 3

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATION - Tex t Departmento f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILIT Y 2 . Facility identificato n number : 24127081 0 3 . Thi s for

m supplements For

m 4530-12 5 fo r emissio n uni tP3 5 4 . Additiona l Information : Backu p system : Clean solven tand ink amount s coul d b e obtaine d from a n inventor

y review. In k amount s coul d als o b e bac

k calculate d base d o n final product amounts .

L„J>£—P.5 4

Stat e o f Wisconsi n > EMISSIO N UNI T HAZARDOU S AI RPOLLUTAN T SUMMAR Y Departmento f

Natural Resource s AI RPOLLUTION CONTRO L OPERATION PERMI T APPLICATIO N Fon n 4530-12 6 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facilit y identificatio n number : 24127081 0 3 . Stack identificatio n number : S3 0 4 . Uni tidentificatio n numbe rP3 5 5 . Uni tmateri d description : Screenwas h 234 2 6 . Complet e th e followin g summar y o f hazardous ai r emission s fro m dii s unit . Attac

h sampl e calculation s and emissio n facto r references. Attached ? Y PollutantCA S Actua l Maximu m theoretica

l emission s Potentia

l t o emi t Unit s Units 108-88- 3 1.3102 8 lb/h r 2.1838 0 lb/hr 0.0786 2 TP Y



### : 

# ty~zP.5 5

State o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmen to f

Natura l Resource s AIRPOLLUTION CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificato n number : 24127081 0 3 . Thi s for

m supplements For

m 4530-12 6 fo r emissio n unitP3 5 4 . Additiona l Information : Se e hardcop y attachmentt o For m 107 fo r calculations .P.5 6

Stat e o f Wisconsi n EMISSIO N UNI T SUMMAR Y Departmento f

Natura l Resource s AI RPOLLUTION CONTRO L OPERATIO N PERMI T APPLICATIO N For m 4530-12 8 10-9 3

1 . Facility name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n numbe r 24127081 0 3 . Stack identificatio n numbe r S3 0 4 . Uni tidentificatio n number . P3 5 5 . Complet e di e followin g emission s summar y fo r di e followin g pollutants . Attac h sampl e calculation s and emissio n facto r references. Attached ? Y Ai r Pollutan tActual Maximum theoretica l emission s Potential t o emi tMaximum allowabl e U TP Y U TP

Y U TP Y Volatil e organi c comp o 2.5600 0 1 0.0336 0 6.4660 0 1 8.8680 0 0.2423 0 TPY 6.4660 0 1 0.2423 0

Unit s (U ) shoul d b e entere d as follows : 1 = lb/h r 2 = lb/mmBT U 3 = grains/dsc f 4 = lb/gallo n 5 = ppmd v 6 = omer(specify )

_ 7 = other(specify) . 8 = other(specify) .



## \L*^J >P.5 7

Stat e o f Wisconsi n SUPPLEMENTAL INFORMATIO N - Tex t Departmento f

Natura l Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-13 5 10-9 3

1 . Facilit y Name : BRAD Y USA , INC-CAMERON AVENU E FACILIT Y 2 . Facilit y identificato n number : 24127081 0 3 . Thi s for

m supplement s For

m 4530-12 8 4 . Additiona l Information : Se e hardcop y attachmentt o For m 10 7 fo r calculations . Actual Emissions : 1 . Ink : Nonna l hourl y in k usag e i s 0. 4 gal/h r A s applie d ink usag e = (0. 4 gal/h r x 1 0 lbs/gal ) + 5.5 % diinne r + 3.0 % retarde r = 0.7 4 lb s ink/hr 0.7 4 lbs/h r x 55.7 5 wt % VO C - 0.412 6 lb s VOC/h r Norma l operatio n i s approximatel y 1 2 hrs/y r 1 2 hrs/y r x .412 6 lb s VOC/h r - 4.9 5 lb s VOC/y r

(0.0024 8 tpy ) 2 . Clean-u p solvent : Norm d hourl y usag e = 0. 3 gal/h r 0. 3 gal/h r x 7.1 6 lb s VOC/gal = 2.14 8 lb s VOC/hr Normal (1994 ) usag e = 62. 2 lbs/y r

= 62. 2 lb s VO C (0.031 1 tpy ) Tota l Actua l VO C emissions : 0.412 6 lbs/h r + 2.14 8 lbs/h r = 2.5 6 lbs/hr 0.0024 8 tp y + 0.031 1 tp y = 0.033 6 tp y

Maximum Theoretical Emissions : 1 . Ink : Se e calculation s attache d t o For m 108 , S30 , P35 . Hourly MTE = 2.86 6 lb s Annua l MTE = 2.63 6 ton s 

# m

*P.5 8

2 . Clean-u p solvent : Se e calculation s attache d t o For m 108 , S30 , P35 . Hourl y MT E = 3. 6 lb s Annu d MT E = 6.23 2 ton s Total Maximu m Theoretical Emissions : 2.86 6 Ibs/hr + 3. 6 lbs/h r = 6.46 6 lbs/h r 2.63 6 tp y + 6.23 2 tp y = 8.86 8 tp y

Potential t o Emit : 1 . Ink : Annual Potentia

l t o Emiti s base d o n a permitlimi to f thre e gal/m o in

k usage . 3 gal/m o x 1 2 mo/y r = 3 6 gal/y r 3 6 gal/y r x 1 0 lbs/ga l = 36 0 lbs/y r 36 0 lbs/y r + 1 0 ma

x wt % thinne r + 3 ma x wt % retarder = 406. 8 lbs

. 406. 8 lbs/y r x 55.75 % VO C - 226.7 9 lb s VOC/y r

(0.113 4 tpy ) 2 . Clean-u p solvent : Annual Potentia

l t o emi ti s base d o n a penni tlimi to f 3 gal/mo . 3 gal/m o x 1 2 mo/y r = 3 6 gal/y r 3 6 gal/y r x 7.1 6 lb s VOC/ga l = 257.7 6 lb s VOC/yr /

(0.128 9 tpy ) \ Total Potential t o Emit : 0.113 4 tpy + 0:128 9 tp y = 0:242 3 tp y

Maximum Allowable : 1 . Ink : Hourl y Maximum Allowabl e equal s Hourl y MTE Annual Maximum Allowabl e equal s Annual Potentia l t o Emi t 2 . Clean-u p solvent : E Hourl y Maximum Allowabl e equal s Hourl y MTE Annual Maximum Allowabl e equal s Annual Potentia l t o Emi t



# yP.5 9

Stat e o f Wisconsi n CURREN T EMISSION S REQUIREMENT S AN D STATU S OF UNI T Departmento f

Natural Resource s AI RPOLLUTIO N CONTROL OPERATIO N PERMI T APPLICATIO N For m 4530-13 0 10-9 3

1 . Facility name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n number : 24127081 0 3 . Stack identificatio n number : S3 0 4 . Uni tidentificatio n number : P3 5 5 . Pollutan t6 . Wis . Adm . Cod e 7 . 8 . Limitatio n 9 . Complianc e Wis . Stats. , Stat e Statu s 4 0 CFROnl y (i n o r out ) Volatil e organi c compound s (Reactiv e organ i N R419.0 3 & .0 4 Se e attache d I n * * Malodorou s Emission s N R429.03(1 ) Se e attached I n 10 . Odie r requirement

s (e.g. , malfunctio n reporting , specia l operatin g condition s from a n State Onl y Complianc e existin g permi tetc. ) Statu s (i n or out ) Monthl y in k usag e limi to f 3 gallons . In Ddl y in k usag e limi to f

2 gallons . I n Montiil y clean-u p solven tusag e limi to f 3 gallons . I nP.6 0

Stat e o f Wisconsi n SUPPLEMENTA L INFORMATIO N - Tex t Departmento f

Natura l Resource s AI RPOLLUTION CONTRO L OPERATIO N PERMIT APPLICATIO N For m 4530-13 5 10-9 3

1 . Facility Name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificato n number : 24127081 0 3 . Thi s for

m supplements For

m 4530-13 0 fo r emissio n uni tP3 5 4 . Addition d Information : N R419.0 3 & .0 4 ar

e general limitations . N R429.03(1 ) i s a general limitation . Specifi c materi d usag e limits wer e electe d i n orde r t o avoi d bein g subjectt o di e emissio n limitation s o f Chapte r N R424 , Wis.Adm . Code .



# -t^TS 1P.6 1

State o f Wisconsi n EMISSIO N UNI T COMPLIANC E PLA N Departmento f

Natura l Resource s COMMITMENT S AN D SCHEDUL E

AI RPOLLUTIO N CONTRO L PERMIT APPLICATIO N For m 4530-13 1 10-9 3

1 . Facilit y name : BRAD Y USA , INC-CAMERO N AVENU E FACILITY 2 . Facility identificatio n number : 24127081 0 3 . Stack identificatio n numbe r S3 0 4 . Uni tidentificatio n number : P3 5 5 . For Unit s diatar

e presentl y i n complianc e wid i al l applicabl e requirements, includin g an y enhance d monitorin g an d complianc e certificatio n requirements unde r sectio n 114(a)(3 ) o f

di e Clea n Ai r Ac tthatapply , complet e th e following . Thes e commitment s ar

e par to f th e applicatio n fo r Par

t7 0 permits . [•*/ ] W e wil l continu e t o operat e an d maintain thi s Uni tt o assure complianc e fo r th e duratio n ofth e permit. [ ] For m 453 0 -13 0 include s ne w requirements ma tappl y o r wil l apply t o thi s Uni tdurin g th e ter m o f di e permit . W e wil l mee tsuc h requirements o n a timel y basis . 6 . Fo r Unit s no tpresentl y full y in compliance , complet e di e following . Thes e commitments ar e par to f di e application . [ ] Thi s Uni ti s i n complianc e wit h al l applicabl e requirement s excep tfo r thos e indicate d below . W e wil l achiev e complianc e accordin g t o di e followin g schedule : Non-complyin g RequirementCorrectiv e Action s Deadlin e Ks0pl0hl2v3 T



# '&C.