State of Ohio Environmental Protection Agency

STREET ADDRESS: MAILING ADDRESS:

Lazarus Government Center

50 W. Town St., Suite 700

Columbus, Ohio 43215

TELE: (614) 644-3020 FAX: (614) 644-3184

www.epa.ohio.gov

P.O. Box 1049

Columbus, OH 43216-1049

Ted Strickland, Governor

Lee Fisher, Lieutenant Governor

Chris Korleski, Director

v Printed on Recycled Paper Ohio EPA is an Equal Opportunity Employer Printed in-house

12/15/2009

Mr. James Smargiassi

Johns Manville

925 Carpenter Rd

Defiance, OH 43512

RE:FINAL AIR POLLUTION CONTROL TITLE V PERMIT

Permit Type: Renewal` 

Dear Permit Holder:

Enclosed is the Title V permit that allows you to operate the facility in the manner indicated in the permit. Because this 

permit may contain several conditions and restrictions, we urge you to read it carefully. Please complete a survey at 

www.epa.ohio.gov/dapc/permitsurvey.aspx and give us feedback on your permitting experience. We value your opinion.

The issuance of this Title V permit is a final action of the Director and may be appealed to the Environmental Review 

Appeals Commission ("ERAC") under Section 3745.04 of the Ohio Revised Code. The appeal must be in writing and 

describe the action complained of and the grounds for the appeal. The appeal must be filed with the ERAC within thirty 

(30) days after notice of the Director's action. A filing fee of $70.00 must be submitted to the ERAC with the appeal, 

although the ERAC, has discretion to reduce the amount of the filing fee if you can demonstrate (by affidavit) that payment 

of the full amount of the fee would cause extreme hardship. If you file an appeal of this action, you must notify Ohio EPA 

of the filing of the appeal (by providing a copy to the Director) within three (3) days of filing your appeal with the ERAC. 

Ohio EPA requests that a copy of the appeal also be provided to the Ohio Attorney General's Office, Environmental 

Enforcement Section. An appeal may be filed with the ERAC at the following address:

Environmental Review Appeals Commission

309 South Fourth Street, Room 222

Columbus, OH 43215

The Ohio EPA is encouraging companies to investigate pollution prevention and energy conservation. Not only will this 

reduce pollution and energy consumption, but it can also save you money. If you would like to learn ways you can save 

money while protecting the environment, please contact our Office of Compliance Assistance and Pollution Prevention at 

(614) 644-3469. If you have any questions regarding this permit, please contact the Ohio EPA DAPC, Northwest District 

Office. This permit has been posted to the Division of Air Pollution Control (DAPC) Web page www.epa.ohio.gov/dapc. 

Sincerely,

Michael W. Ahern, Manager

Permit Issuance and Data Management Section, DAPC

Cc: U.S. EPA Region 5 Via E-Mail Notification

Ohio EPA DAPC, Northwest District Office

Certified Mail

Facility ID: 0320010005

Permit Number: P0086884

County: Defiance

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

FINAL

Title V Permit to Control Air Pollution

OAC Chapter 3745-77

Johns Manville

Facility ID: 0320010005

Permit Number: P0086884

Permit Type: Renewal

Issued: 12/15/2009

Effective: 1/5/2010

Expiration: 1/5/2015

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Title V Permit to Control Air Pollution

OAC Chapter 3745-77

Johns Manville

Table of Contents

Authorization ..................................................................................................................................................... 1

A. Standard Terms and Conditions .................................................................................................................. 2

1. Federally Enforceable Standard Terms and Conditions ................................................................................. 3

2. Monitoring and Related Record Keeping and Reporting Requirements ......................................................... 3

3. Scheduled Maintenance ................................................................................................................................ 6

4. Risk Management Plans................................................................................................................................ 6

5. Title IV Provisions.......................................................................................................................................... 6

6. Severability Clause........................................................................................................................................ 7

7. General Requirements................................................................................................................................... 7

8. Fees .............................................................................................................................................................. 8

9. Marketable Permit Programs ......................................................................................................................... 8

10. Reasonably Anticipated Operating Scenarios................................................................................................ 8

11. Reopening for Cause..................................................................................................................................... 8

12. Federal and State Enforceability.................................................................................................................... 9

13. Compliance Requirements............................................................................................................................. 9

14. Permit Shield ............................................................................................................................................... 10

15. Operational Flexibility .................................................................................................................................. 10

16. Emergencies................................................................................................................................................ 11

17. Off-Permit Changes..................................................................................................................................... 11

18. Compliance Method Requirements.............................................................................................................. 12

19. Insignificant Activities or Emissions Levels .................................................................................................. 12

20. Permit to Install Requirement....................................................................................................................... 12

21. Air Pollution Nuisance.................................................................................................................................. 12

22. Permanent Shutdown of an Emissions Unit ................................................................................................. 12

23. Title VI Provisions........................................................................................................................................ 13

24. Reporting Requirements Related to Monitoring and Record Keeping Requirements Under State Law Only 13

25. Records Retention Requirements Under State Law Only............................................................................. 13

26. Inspections and Information Requests......................................................................................................... 13

27. Scheduled Maintenance/Malfunction Reporting ........................................................................................... 14

28. Permit Transfers .......................................................................................................................................... 14

29. Additional Reporting Requirements When There Are No Deviations of Federally Enforceable Emission 

Limitations, Operational Restrictions, or Control Device Operating Parameter Limitations........................... 14
State of Ohio Environmental Protection Agency

Division of Air Pollution Control

B. Facility-Wide Terms and Conditions........................................................................................................... 15

C. Emissions Unit Terms and Conditions ....................................................................................................... 20

1. P005, Blowing Wool Manufacturing ........................................................................................................... 21

2. P008, Unit 88 - Forming and Collection ..................................................................................................... 27

3. P012, Unit 82 - Forming and Collection ..................................................................................................... 31

4. P015, Unit 86 - Forming and Collection ..................................................................................................... 35

5. P047, Unit 89 - Hot End............................................................................................................................. 49

6. P051, Unit 89 - Curing Oven...................................................................................................................... 59

7. P052, Unit 89 - Cooling Table.................................................................................................................... 72

8. P060, Batch Receiving............................................................................................................................... 83

9. P082, Unit 807 - Forming and Collection.................................................................................................... 86

10. P083, Unit 807 - Curing Oven and Sear Roll.............................................................................................. 95

11. P084, Unit 807 - Finishing........................................................................................................................ 106

12. P085, Offline Curing Unit ......................................................................................................................... 112

13. P086, Offline Finishing............................................................................................................................. 122

14. P092, Unit 87 – forming and collection..................................................................................................... 125

15. P093, Unit 87 - Curing Oven.................................................................................................................... 131

16. P301, Unit 21 - Forming and Collection ................................................................................................... 138

17. P308, Unit 23 - Forming and Collection ................................................................................................... 145

18. P309, Unit 24 - Forming and Collection ................................................................................................... 154

19. P317, Unit 24 –Fiberglass Curing Oven................................................................................................... 163

20. P325, Unit 21 - Fiberglass Pipe Curing Oven........................................................................................... 166

21. P326, Line 21 - Fiberglass Pipe Grinding, Trimming, & Slitting ................................................................ 177

22. P327, Line 21 Fiberglass Pipe Sear Roll.................................................................................................. 181

23. P801, Process Water Treatment Pond..................................................................................................... 192

24. Emissions Unit Group - Electric Melters PTI 03-16294: P061, P062, P063,............................................ 194

25. Emissions Unit Group - Forming & Collection (No PTI): P001, P310 , P013........................................... 204

26. Emissions Unit Group – Unit 89 Collection Modules A,B,C PTI 03-10931: P048, P049, P050 ................ 207

27. Emissions Unit Group - Glass Melting Furnaces #201&203: P303, P307,............................................... 219

28. Emissions Unit Group - Pipe Collection A PTI 03-16294: P064, P067, P070, P073, ............................... 227

29. Emissions Unit Group - Pipe Collection B PTI 03-16294: P076, P079,.................................................... 236

30. Emissions Unit Group - Product Finishing A PTI 03-16294: P066, P069, P072, P075, ........................... 245

31. Emissions Unit Group - Product Finishing B 03-16294: P078, P081, ...................................................... 251

32. Emissions Unit Group - Sear Roll/Curing B PTI 03-16294: P077, P080, ................................................. 268

33. Emissions Unit Group - Unit 89 Cullet Silos: P054, P055,....................................................................... 279

34. Emissions Unit Group - Curing Ovens #23 & 25 (Plant 2): P316, P318,.................................................. 284
State of Ohio Environmental Protection Agency

Division of Air Pollution Control

35. Emissions Unit Group - Curing Ovens #81 and #82: P043, P044,........................................................... 287

Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 1 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Authorization

Facility ID: 0320010005

Facility Description: Fiberglass manufacturing

Application Number(s): A0017751, A0017752, A0017753, A0017754, A0035634, A0037774, A0038079

Permit Number: P0086884

Permit Description: Renewal of Title V operating permit

Permit Type: Renewal

Issue Date: 12/15/2009

Effective Date: 1/5/2010

Expiration Date: 1/5/2015

Superseded Permit Number: P0086883

This document constitutes issuance of an OAC Chapter 3745-77 Title V permit to:

Johns Manville

925 Carpenter Road

Defiance, OH 43512

Ohio EPA District Office or local air agency responsible for processing and administering your permit:

Ohio EPA DAPC, Northwest District Office

347 North Dunbridge Road

Bowling Green, OH 43402

(419)352-8461

The above named entity is hereby granted a Title V permit pursuant to Chapter 3745-77 of the Ohio 

Administrative Code. This permit and the authorization to operate the air contaminant sources (emissions 

units) at this facility shall expire at midnight on the expiration date shown above. You will be sent a notice 

approximately 18 months prior to the expiration date regarding the renewal of this permit. If you do not receive 

a notice, please contact the Ohio EPA DAPC, Northwest District Office. If a renewal permit is not issued prior 

to the expiration date, the permittee may continue to operate pursuant to OAC rule 3745-77-08(E) and in 

accordance with the terms of this permit beyond the expiration date, if a timely renewal application is 

submitted. A renewal application will be considered timely if it is submitted no earlier than 18 months (540 

days) and no later than 6 months (180 days) prior to the expiration date.

This permit is granted subject to the conditions attached hereto.

Ohio Environmental Protection Agency

Chris Korleski

Director
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 2 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

A. Standard Terms and Conditions
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 3 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

1. Federally Enforceable Standard Terms and Conditions

a) All Standard Terms and Conditions are federally enforceable, with the exception of those listed 

below which are enforceable under State law only:

(1) Standard Term and Condition A. 24., Reporting Requirements Related to Monitoring and 

Record Keeping Requirements of State-Only Enforceable Permit Terms and Conditions

(2) Standard Term and Condition A. 25., Records Retention Requirements for State-Only 

Enforceable Permit Terms and Conditions

(3) Standard Term and Condition A. 27., Scheduled Maintenance/Malfunction Reporting

(4) Standard Term and Condition A. 29., Additional Reporting Requirements When There Are No 

Deviations of Federally Enforceable Emission Limitations, Operational Restrictions, or Control 

Device Operating Parameter Limitations

(Authority for term: ORC 3704.036(A))

2. Monitoring and Related Record Keeping and Reporting Requirements

a) Except as may otherwise be provided in the terms and conditions for a specific emissions unit (i.e., 

in section C. Emissions Unit Terms and Conditions of this Title V permit), the permittee shall 

maintain records that include the following, where applicable, for any required monitoring under this 

permit:

(1) The date, place (as defined in the permit), and time of sampling or measurements.

(2) The date(s) analyses were performed.

(3) The company or entity that performed the analyses.

(4) The analytical techniques or methods used.

(5) The results of such analyses.

(6) The operating conditions existing at the time of sampling or measurement. 

(Authority for term: OAC rule 3745-77-07(A)(3)(b)(i))

b) Each record of any monitoring data, testing data, and support information required pursuant to this 

permit shall be retained for a period of five years from the date the record was created. Support 

information shall include all calibration and maintenance records and all original strip-chart 

recordings for continuous monitoring instrumentation, and copies of all reports required by this 

permit. Such records may be maintained in computerized form.

(Authority for term: OAC rule 3745-77-07(A)(3)(b)(ii))

c) The permittee shall submit required reports in the following manner:

(1) All reporting required in accordance with OAC rule 3745-77-07(A)(3)(c) for deviations caused by 

malfunctions shall be submitted in the following manner:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 4 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Any malfunction, as defined in OAC rule 3745-15-06(B)(1), shall be promptly reported to the 

Ohio EPA in accordance with OAC rule 3745-15-06. In addition, to fulfill the OAC rule 3745-77-

07(A)(3)(c) deviation reporting requirements for malfunctions, written reports that identify each 

malfunction that occurred during each calendar quarter (including each malfunction reported 

only verbally in accordance with OAC rule 3745-15-06) shall be submitted (i.e., postmarked) by 

January 31, April 30, July 31, and October 31 of each year in accordance with Standard Term 

and Condition A.2.c)(2) below; and each report shall cover the previous calendar quarter. An 

exceedance of the visible emission limitations specified in OAC rule 3745-17-07(A)(1) that is 

caused by a malfunction is not a violation and does not need to be reported as a deviation if the 

owner or operator of the affected air contaminant source or air pollution control equipment 

complies with the requirements of OAC rule 3745-17-07(A)(3)(c).

In accordance with OAC rule 3745-15-06, a malfunction reportable under OAC rule 3745-15-

06(B) constitutes a violation of an emission limitation (or control requirement) and, therefore, is 

a deviation of the federally enforceable permit requirements. Even though verbal notifications 

and written reports are required for malfunctions pursuant to OAC rule 3745-15-06, the written 

reports required pursuant to this term must be submitted quarterly to satisfy the prompt 

reporting provision of OAC rule 3745-77-07(A)(3)(c).

In identifying each deviation caused by a malfunction, the permittee shall specify the emission 

limitation(s) (or control requirement(s)) for which the deviation occurred, describe each 

deviation, and provide the magnitude and duration of each deviation. For a specific malfunction, 

if this information has been provided in a written report that was submitted in accordance with 

OAC rule 3745-15-06, the permittee may simply reference that written report to identify the 

deviation. Nevertheless, all malfunctions, including those reported only verbally in accordance 

with OAC rule 3745-15-06, must be reported in writing on a quarterly basis.

Any scheduled maintenance, as referenced in OAC rule 3745-15-06(A)(1), that results in a 

deviation from a federally enforceable emission limitation (or control requirement) shall be 

reported in the same manner as described above for malfunctions.

(Authority for term: OAC rule 3745-77-07(A)(3)(c))

(2) Except as may otherwise be provided in the terms and conditions for a specific emissions unit 

(i.e., in section C. Emissions Unit Terms and Conditions of this Title V permit or, in some cases, 

in section B. Facility-Wide Terms and Conditions of this Title V permit), all reporting required in 

accordance with OAC rule 3745-77-07(A)(3)(c) for deviations of the emission limitations, 

operational restrictions, and control device operating parameter limitations shall be submitted in 

the following manner:

Written reports of (a) any deviations from federally enforceable emission limitations, operational 

restrictions, and control device operating parameter limitations, (b) the probable cause of such 

deviations, and (c) any corrective actions or preventive measures taken, shall be promptly made 

to the appropriate Ohio EPA District Office or local air agency. Except as provided below, the 

written reports shall be submitted (i.e., postmarked) by January 31, April 30, July 31, and 

October 31 of each year; and each report shall cover the previous calendar quarter.

In identifying each deviation, the permittee shall specify the emission limitation(s), operational 

restriction(s), and/or control device operating parameter limitation(s) for which the deviation 

occurred, describe each deviation, and provide the estimated magnitude and duration of each 

deviation.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 5 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

These written deviation reports shall satisfy the requirements of OAC rule 3745-77-07(A)(3)(c) 

pertaining to the submission of monitoring reports every six months and to the prompt reporting 

of all deviations. Full compliance with OAC rule 3745-77-07(A)(3)(c) requires reporting of all 

other deviations of the federally enforceable requirements specified in the permit as required by 

such rule.

If an emissions unit has a deviation reporting requirement for a specific emission limitation, 

operational restriction, or control device operating parameter limitation that is not on a quarterly 

basis (e.g., within 30 days following the end of the calendar month, or within 30 or 45 days after 

the exceedance occurs), that deviation reporting requirement satisfies the reporting 

requirements specified in this Standard Term and Condition for that specific emission limitation, 

operational restriction, or control device parameter limitation. Following the provisions of that 

non-quarterly deviation reporting requirement will also satisfy (for the deviations so reported) the 

requirements of OAC rule 3745-77-07(A)(3)(c) pertaining to the submission of monitoring 

reports every six months and to the prompt reporting of all deviations, and additional quarterly 

deviation reports for that specific emission limitation, operational restriction, or control device 

parameter limitation are not required pursuant to this Standard Term and Condition.

See A.29 below if no deviations occurred during the quarter.

(Authority for term: OAC rule 3745-77-07(A)(3)(c))

(3) All reporting required in accordance with the OAC rule 3745-77-07(A)(3)(c) for other deviations 

of the federally enforceable permit requirements which are not reported in accordance with 

Standard Term and Condition A.2)c)(2) above shall be submitted in the following manner:

Unless otherwise specified by rule, written reports that identify deviations of the following 

federally enforceable requirements contained in this permit; Standard Terms and Conditions: 

A.3, A.4, A.5, A.7.e), A.8, A.13, A.15, A.19, A.20, A.21, and A.23 of this Title V permit, as well 

as any deviations from the requirements in section C. Emissions Unit Terms and Conditions of

this Title V permit, and any monitoring, record keeping, and reporting requirements, which are 

not reported in accordance with Standard Term and Condition A.2.c)(2) above shall be 

submitted (i.e., postmarked) to the appropriate Ohio EPA District Office or local air agency by 

January 31 and July 31 of each year; and each report shall cover the previous six calendar 

months. Unless otherwise specified by rule, all other deviations from federally enforceable 

requirements identified in this permit shall be submitted annually as part of the annual 

compliance certification, including deviations of federally enforceable requirements not 

specifically addressed by permit or rule for the insignificant activities or emissions levels (IEU) 

identified in section B. Facility-Wide Terms and Conditions of this Title V permit. Annual 

reporting of deviations is deemed adequate to meet the deviation reporting requirements for

IEUs unless otherwise specified by permit or rule. 

In identifying each deviation, the permittee shall specify the federally enforceable requirement 

for which the deviation occurred, describe each deviation, and provide the magnitude and 

duration of each deviation.

These semi-annual and annual written reports shall satisfy the reporting requirements of OAC 

rule 3745-77-07(A)(3)(c) for any deviations from the federally enforceable requirements 

contained in this permit that are not reported in accordance with Standard Term and Condition 

A.2.c)(2) above.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 6 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

If no such deviations occurred during a six-month period, the permittee shall submit a semiannual report which states that no such deviations occurred during that period.

(Authority for term: OAC rules 3745-77-07(A)(3)(c)(i) and (ii) and OAC rule 3745-77-

07(A)(13)(b))

(4) Each written report shall be signed by a responsible official certifying that, "based on information 

and belief formed after reasonable inquiry, the statements and information in the report 

(including any written malfunction reports required by OAC rule 3745-15-06 that are referenced 

in the deviation reports) are true, accurate, and complete."

(Authority for term: OAC rule 3745-77-07(A)(3)(c)(iv))

(5) Reports of any required monitoring and/or record keeping information shall be submitted to Ohio 

EPA DAPC, Northwest District Office.

(Authority for term: OAC rule 3745-77-07(A)(3)(c))

3. Scheduled Maintenance

Any scheduled maintenance of air pollution control equipment shall be performed in accordance with 

paragraph (A) of OAC rule 3745-15-06. Except as provided in OAC rule 3745-15-06(A)(3), any 

scheduled maintenance necessitating the shutdown or bypassing of any air pollution control system(s) 

shall be accompanied by the shutdown of the emissions unit(s) that is (are) served by such control 

system(s). Any scheduled maintenance, as defined in OAC rule 3745-15-06(A)(1), that results in a 

deviation from a federally enforceable emission limitation (or control requirement) shall be reported in 

the same manner as described for malfunctions in Standard Term and Condition A.2.c)(1) above.

(Authority for term: OAC rule 3745-77-07(A)(3)(c))

4. Risk Management Plans

If applicable, the permittee shall develop and register a risk management plan pursuant to section 

112(r) of the Clean Air Act, as amended, 42 U.S.C. § 7401 et seq. ("Act"); and, pursuant to 40 C.F.R. 

68.215(a), the permittee shall submit either of the following:

a) a compliance plan for meeting the requirements of 40 C.F.R. Part 68 by the date specified in 40 

C.F.R. 68.10(a) and OAC 3745-104-05(A); or

b) as part of the compliance certification submitted under 40 C.F.R. 70.6(c)(5), a certification 

statement that the source is in compliance with all requirements of 40 C.F.R. Part 68 and OAC 

Chapter 3745-104, including the registration and submission of the risk management plan.

(Authority for term: OAC rule 3745-77-07(A)(4))

5. Title IV Provisions

If the permittee is subject to the requirements of 40 CFR Part 72 concerning acid rain, the permittee 

shall ensure that any affected emissions unit complies with those requirements. Emissions exceeding 

any allowances that are lawfully held under Title IV of the Act, or any regulations adopted thereunder, 

are prohibited.

(Authority for term: OAC rule 3745-77-07(A)(5))
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 7 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

6. Severability Clause

A determination that any term or condition of this permit is invalid shall not invalidate the force or effect 

of any other term or condition thereof, except to the extent that any other term or condition depends in 

whole or in part for its operation or implementation upon the term or condition declared invalid.

(Authority for term: OAC rule 3745-77-07(A)(6))

7. General Requirements

a) The permittee must comply with all terms and conditions of this permit. Any noncompliance with 

the federally enforceable terms and conditions of this permit constitutes a violation of the Act, and is 

grounds for enforcement action or for permit revocation, revocation and reissuance, or modification, 

or for denial of a permit renewal application.

b) It shall not be a defense for the permittee in an enforcement action that it would have been 

necessary to halt or reduce the permitted activity in order to maintain compliance with the federally 

enforceable terms and conditions of this permit.

c) This permit may be modified, reopened, revoked, or revoked and reissued, for cause, in 

accordance with Standard Term and Condition A.11 below. The filing of a request by the permittee 

for a permit modification, revocation and reissuance, or revocation, or of a notification of planned 

changes or anticipated noncompliance does not stay any term and condition of this permit.

d) This permit does not convey any property rights of any sort, or any exclusive privilege.

e) The permittee shall furnish to the Director of the Ohio EPA, or an authorized representative of the 

Director, upon receipt of a written request and within a reasonable time, any information that may 

be requested to determine whether cause exists for modifying, reopening or revoking this permit or 

to determine compliance with this permit. Upon request, the permittee shall also furnish to the 

Director or an authorized representative of the Director, copies of records required to be kept by this 

permit. For information claimed to be confidential in the submittal to the Director, if the 

Administrator of the U.S. EPA requests such information, the permittee may furnish such records 

directly to the Administrator along with a claim of confidentiality.

f) Except as otherwise indicated below, this Title V permit, or permit modification, is effective for five 

years from the original effective date specified in the permit. In the event that this facility becomes 

eligible for non-title V permits, this permit shall cease to be enforceable when:

(1) the permittee submits an approved facility-wide potential to emit analysis supporting a claim that 

the facility no longer meets the definition of a "major source" as defined in OAC rule 3745-77-

01(W) based on the permanent shutdown and removal of one or more emissions units identified 

in this permit; or

(2) the permittee no longer meets the definition of a "major source" as defined in OAC rule 3745-

77-01(W) based on obtaining restrictions on the facility-wide potential(s) to emit that are 

federally enforceable or legally and practically enforceable ; or

(3) a combination of (1) and (2) above.

The permittee shall continue to comply with all applicable OAC Chapter 3745-31 requirements for 

all regulated air contaminent sources once this permit ceases to be enforceable. The permittee 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 8 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

shall comply with any residual requirements, such as quarterly deviation reports, semi-annual 

deviation reports, and annual compliance certifications covering the period during which this Title V 

permit was enforceable. All records relating to this permit must be maintained in accordance with 

law.

(Authority for term: OAC rule 3745-77-01(W), OAC rule 3745-77-07(A)(3)(b)(ii), OAC rule 3745-

77(A)(7))

8. Fees

The permittee shall pay fees to the Director of the Ohio EPA in accordance with ORC section 3745.11 

and OAC Chapter 3745-78.

(Authority for term: OAC rule 3745-77-07(A)(8))

9. Marketable Permit Programs

No revision of this permit is required under any approved economic incentive, marketable permits, 

emissions trading, and other similar programs or processes for changes that are provided for in this 

permit.

(Authority for term: OAC rule 3745-77-07(A)(9))

10. Reasonably Anticipated Operating Scenarios

The permittee is hereby authorized to make changes among operating scenarios authorized in this 

permit without notice to the Ohio EPA, but, contemporaneous with making a change from one operating 

scenario to another, the permittee must record in a log at the permitted facility the scenario under which 

the permittee is operating. The permit shield provided in these standard terms and conditions shall 

apply to all operating scenarios authorized in this permit.

(Authority for term: OAC rule 3745-77-07(A)(10))

11. Reopening for Cause

This Title V permit will be reopened prior to its expiration date under the following conditions:

a) Additional applicable requirements under the Act become applicable to one or more emissions units 

covered by this permit, and this permit has a remaining term of three or more years. Such a 

reopening shall be completed not later than eighteen (18) months after promulgation of the 

applicable requirement. No such reopening is required if the effective date of the requirement is

later than the date on which the permit is due to expire, unless the original permit or any of its terms 

and conditions has been extended pursuant to paragraph (E)(1) of OAC rule 3745-77-08.

b) This permit is issued to an affected source under the acid rain program and additional requirements 

(including excess emissions requirements) become applicable. Upon approval by the 

Administrator, excess emissions offset plans shall be deemed to be incorporated into the permit, 

and shall not require a reopening of this permit.

c) The Director of the Ohio EPA or the Administrator of the U.S. EPA determines that the federally 

applicable requirements in this permit are based on a material mistake, or that inaccurate 

statements were made in establishing the emissions standards or other terms and conditions of this 

permit related to such federally applicable requirements.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 9 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

d) The Administrator of the U.S. EPA or the Director of the Ohio EPA determines that this permit must 

be revised or revoked to assure compliance with the applicable requirements.

(Authority for term: OAC rules 3745-77-07(A)(12) and 3745-77-08(D))

12. Federal and State Enforceability 

Only those terms and conditions designated in this permit as federally enforceable, that are required 

under the Act, or any of its applicable requirements, including relevant provisions designed to limit the 

potential to emit of a source, are enforceable by the Administrator of the U.S. EPA, the State, and 

citizens under the Act. All other terms and conditions of this permit shall not be federally enforceable 

and shall be enforceable under State law only.

(Authority for term: OAC rule 3745-77-07(B))

13. Compliance Requirements

a) Any document (including reports) required to be submitted and required by a federally applicable 

requirement in this Title V permit shall include a certification by a responsible official that, based on 

information and belief formed after reasonable inquiry, the statements in the document are true, 

accurate, and complete.

b) Upon presentation of credentials and other documents as may be required by law, the permittee 

shall allow the Director of the Ohio EPA or an authorized representative of the Director to:

(1) At reasonable times, enter upon the permittee's premises where a source is located or the 

emissions-related activity is conducted, or where records must be kept under the conditions of 

this permit.

(2) Have access to and copy, at reasonable times, any records that must be kept under the 

conditions of this permit, subject to the protection from disclosure to the public of confidential 

information consistent with paragraph (E) of OAC rule 3745-77-03.

(3) Inspect at reasonable times any facilities, equipment (including monitoring and air pollution 

control equipment), practices, or operations regulated or required under this permit.

(4) As authorized by the Act, sample or monitor at reasonable times substances or parameters for

the purpose of assuring compliance with the permit and applicable requirements.

c) The permittee shall submit progress reports to the appropriate Ohio EPA District Office or local air 

agency concerning any schedule of compliance for meeting an applicable requirement. Progress 

reports shall be submitted semiannually or more frequently if specified in the applicable requirement 

or by the Director of the Ohio EPA. Progress reports shall contain the following:

(1) Dates for achieving the activities, milestones, or compliance required in any schedule of 

compliance, and dates when such activities, milestones, or compliance were achieved. 

(2) An explanation of why any dates in any schedule of compliance were not or will not be met, and 

any preventive or corrective measures adopted.

d) Compliance certifications concerning the terms and conditions contained in this permit that are 

federally enforceable emission limitations, standards, or work practices, shall be submitted to the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 10 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Director (the appropriate Ohio EPA District Office or local air agency) and the Administrator of the 

U.S. EPA in the following manner and with the following content:

(1) Compliance certifications shall be submitted annually on a calendar year basis. The annual 

certification shall be submitted (i.e., postmarked) on or before April 30th of each year during the 

permit term.

(2) Compliance certifications shall include the following:

(a) An identification of each term or condition of this permit that is the basis of the certification.

(b) The permittee's current compliance status.

(c) Whether compliance was continuous or intermittent.

(d) The method(s) used for determining the compliance status of the source currently and over 

the required reporting period.

(e) Such other facts as the Director of the Ohio EPA may require in the permit to determine the 

compliance status of the source.

(3) Compliance certifications shall contain such additional requirements as may be specified 

pursuant to sections 114(a)(3) and 504(b) of the Act.

(Authority for term: OAC rules 3745-77-07(C)(1),(2),(4) and (5) and ORC section 3704.03(L))

14. Permit Shield

a) Compliance with the terms and conditions of this permit (including terms and conditions established 

for alternate operating scenarios, emissions trading, and emissions averaging, but excluding terms 

and conditions for which the permit shield is expressly prohibited under OAC rule 3745-77-07) shall 

be deemed compliance with the applicable requirements identified and addressed in this permit as 

of the date of permit issuance.

b) This permit shield provision shall apply to any requirement identified in this permit pursuant to OAC 

rule 3745-77-07(F)(2), as a requirement that does not apply to the source or to one or more 

emissions units within the source.

(Authority for term: OAC rule 3745-77-07(F))

15. Operational Flexibility

The permittee is authorized to make the changes identified in OAC rule 3745-77-07(H)(1)(a) to (H)(1)(c) 

within the permitted stationary source without obtaining a permit revision, if such change is not a 

modification under any provision of Title I of the Act [as defined in OAC rule 3745-77-01(JJ)], and does 

not result in an exceedance of the emissions allowed under this permit (whether expressed therein as a 

rate of emissions or in terms of total emissions), and the permittee provides the Administrator of the 

U.S. EPA and the appropriate Ohio EPA District Office or local air agency with written notification within 

a minimum of seven days in advance of the proposed changes, unless the change is associated with, 

or in response to, emergency conditions. If less than seven days notice is provided because of a need 

to respond more quickly to such emergency conditions, the permittee shall provide notice to the 

Administrator of the U.S. EPA and the appropriate District Office of the Ohio EPA or local air agency as 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 11 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

soon as possible after learning of the need to make the change. The notification shall contain the items 

required under OAC rule 3745-77-07(H)(2)(d).

(Authority for term: OAC rules 3745-77-07(H)(1) and (2))

16. Emergencies

The permittee shall have an affirmative defense of emergency to an action brought for noncompliance 

with technology-based emission limitations if the conditions of OAC rule 3745-77-07(G)(3) are met. 

This emergency defense provision is in addition to any emergency or upset provision contained in any 

applicable requirement.

(Authority for term: OAC rule 3745-77-07(G))

17. Off-Permit Changes

The owner or operator of a Title V source may make any change in its operations or emissions at the 

source that is not specifically addressed or prohibited in the Title V permit, without obtaining an 

amendment or modification of the permit, provided that the following conditions are met:

a) The change does not result in conditions that violate any applicable requirements or that violate any 

existing federally enforceable permit term or condition.

b) The permittee provides contemporaneous written notice of the change to the Director and the 

Administrator of the U.S. EPA, except that no such notice shall be required for changes that qualify 

as insignificant emissions levels or activities as defined in OAC rule 3745-77-01(U). Such written 

notice shall describe each such change, the date of such change, any change in emissions or 

pollutants emitted, and any federally applicable requirement that would apply as a result of the 

change.

c) The change shall not qualify for the permit shield under OAC rule 3745-77-07(F).

d) The permittee shall keep a record describing all changes made at the source that result in 

emissions of a regulated air pollutant subject to an applicable requirement, but not otherwise 

regulated under the permit, and the emissions resulting from those changes. 

e) The change is not subject to any applicable requirement under Title IV of the Act or is not a 

modification under any provision of Title I of the Act.

Paragraph (I) of rule 3745-77-07 of the Administrative Code applies only to modification or amendment 

of the permittee's Title V permit. The change made may require a permit-to-install under Chapter 3745-

31 of the Administrative Code if the change constitutes a modification as defined in that Chapter. 

Nothing in paragraph (I) of rule 3745-77-07 of the Administrative Code shall affect any applicable 

obligation under Chapter 3745-31 of the Administrative Code.

(Authority for term: OAC rule 3745-77-07(I))
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 12 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

18. Compliance Method Requirements

Nothing in this permit shall alter or affect the ability of any person to establish compliance with, or a 

violation of, any applicable requirement through the use of credible evidence to the extent authorized by 

law. Nothing in this permit shall be construed to waive any defenses otherwise available to the 

permittee, including but not limited to, any challenge to the Credible Evidence Rule (see 62 Fed. Reg. 

8314, Feb. 24, 1997), in the context of any future proceeding.

(This term is provided for informational purposes only.)

19. Insignificant Activities or Emissions Levels

Each IEU that has one or more applicable requirements shall comply with those applicable 

requirements.

(Authority for term: OAC rule 3745-77-07(A)(1))

20. Permit to Install Requirement

Prior to the "installation" or "modification" of any "air contaminant source," as those terms are defined in 

OAC rule 3745-31-01, a permit to install must be obtained from the Ohio EPA pursuant to OAC Chapter 

3745-31.

(Authority for term: OAC rule 3745-77-07(A)(1))

21. Air Pollution Nuisance

The air contaminants emitted by the emissions units covered by this permit shall not cause a public 

nuisance, in violation of OAC rule 3745-15-07.

(Authority for term: OAC rule 3745-77-07(A)(1))

22. Permanent Shutdown of an Emissions Unit 

The permittee may notify Ohio EPA of any emissions unit that is permanently shut down by submitting 

a certification from the responsible official that identifies the date on which the emissions unit was 

permanently shut down. Authorization to operate the affected emissions unit shall cease upon the date 

certified by the responsible official that the emissions unit was permanently shut down.

After the date on which an emissions unit is permanently shut down (i.e., that has been physically 

removed from service or has been altered in such a way that it can no longer operate without a 

subsequent "modification" or "installation" as defined in OAC Chapter 3745-31 and therefore ceases to 

meet the definition of an "emissions unit" as defined in OAC rule 3745-77-01(O)), rendering existing 

permit terms and conditions irrelevant, the permittee shall not be required, after the date of the 

certification and submission to Ohio EPA, to meet any Title V permit requirements applicable to that 

emissions unit, except for any residual requirements, such as the quarterly deviation reports, semiannual deviation reports and annual compliance certification covering the period during which the 

emissions unit last operated. All records relating to the shutdown emissions unit, generated while the 

emissions unit was in operation, must be maintained in accordance with law. 

No emissions unit certified by the responsible official as being permanently shut down may resume 

operation without first applying for and obtaining a permit to install pursuant to OAC Chapter 3745-31.

(Authority for term: OAC rule 3745-77-01)
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 13 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

23. Title VI Provisions

If applicable, the permittee shall comply with the standards for recycling and reducing emissions of 

ozone depleting substances pursuant to 40 CFR Part 82, Subpart F, except as provided for motor 

vehicle air conditioners in Subpart B of 40 CFR Part 82:

a) Persons opening appliances for maintenance, service, repair, or disposal must comply with the 

required practices specified in 40 CFR 82.156.

b) Equipment used during the maintenance, service, repair, or disposal of appliances must comply 

with the standards for recycling and recovery equipment specified in 40 CFR 82.158.

c) Persons performing maintenance, service, repair, or disposal of appliances must be certified by an 

approved technician certification program pursuant to 40 CFR 82.161.

(Authority for term: OAC rule 3745-77-01(H)(11))

24. Reporting Requirements Related to Monitoring and Record Keeping Requirements Under State 

Law Only

The permittee shall submit required reports in the following manner:

a) Reports of any required monitoring and/or record keeping information shall be submitted to the 

appropriate Ohio EPA District Office or local air agency.

b) Except as otherwise may be provided in the terms and conditions for a specific emissions unit, 

quarterly written reports of (i) any deviations (excursions) from emission limitations, operational 

restrictions, and control device operating parameter limitations that have been detected by the 

testing, monitoring, and record keeping requirements specified in this permit, (ii) the probable cause 

of such deviations, and (iii) any corrective actions or preventive measures which have been or will 

be taken, shall be submitted to the appropriate Ohio EPA District Office or local air agency. In 

identifying each deviation, the permittee shall specify the applicable requirement for which the 

deviation occurred, describe each deviation, and provide the magnitude and duration of each 

deviation. If no deviations occurred during a calendar quarter, the permittee shall submit a quarterly 

report, which states that no deviations occurred during that quarter. The reports shall be submitted 

(i.e., postmarked) quarterly, by January 31, April 30, July 31, and October 31 of each year and shall 

cover the previous calendar quarters. (These quarterly reports shall exclude deviations resulting 

from malfunctions reported in accordance with OAC rule 3745-15-06.)

25. Records Retention Requirements Under State Law Only

Each record of any monitoring data, testing data, and support information required pursuant to this 

permit shall be retained for a period of five years from the date the record was created. Support 

information shall include, but not be limited to, all calibration and maintenance records and all original 

strip-chart recordings for continuous monitoring instrumentation, and copies of all reports required by 

this permit. Such records may be maintained in computerized form.

26. Inspections and Information Requests

The Director of the Ohio EPA, or an authorized representative of the Director, may, subject to the safety 

requirements of the permittee and without undue delay, enter upon the premises of this source at any 

reasonable time for purposes of making inspections, conducting tests, examining records or reports 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 14 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

pertaining to any emission of air contaminants, and determining compliance with any applicable State 

air pollution laws and regulations and the terms and conditions of this permit. The permittee shall 

furnish to the Director of the Ohio EPA, or an authorized representative of the Director, upon receipt of 

a written request and within a reasonable time, any information that may be requested to determine 

whether cause exists for modifying, reopening or revoking this permit or to determine compliance with 

this permit. Upon verbal or written request, the permittee shall also furnish to the Director of the Ohio 

EPA, or an authorized representative of the Director, copies of records required to be kept by this 

permit.

(Authority for term: OAC rule 3745-77-07(C))

27. Scheduled Maintenance/Malfunction Reporting

Any scheduled maintenance of air pollution control equipment shall be performed in accordance with 

paragraph (A) of OAC rule 3745-15-06. The malfunction of any emissions units or any associated air 

pollution control system(s) shall be reported to the appropriate Ohio EPA District Office or local air 

agency in accordance with paragraph (B) of OAC rule 3745-15-06. Except as provided in that rule, any 

scheduled maintenance or malfunction necessitating the shutdown or bypassing of any air pollution 

control system(s) shall be accompanied by the shutdown of the emissions unit(s) that is (are) served by 

such control system(s).

28. Permit Transfers

Any transferee of this permit shall assume the responsibilities of the prior permit holder. The 

appropriate Ohio EPA District Office or local air agency must be notified in writing of any transfer of this 

permit.

(Authority for term: OAC rule 3745-77-01(C))

29. Additional Reporting Requirements When There Are No Deviations of Federally Enforceable 

Emission Limitations, Operational Restrictions, or Control Device Operating Parameter 

Limitations 

If no emission limitation (or control requirement), operational restriction and/or control device parameter 

limitation deviations occurred during a calendar quarter, the permittee shall submit a quarterly report, 

which states that no deviations occurred during that quarter. The reports shall be submitted (i.e., 

postmarked) by January 31, April 30, July 31, and October 31 of each year; and each report shall cover 

the previous calendar quarter.

The permittee is not required to submit a quarterly report which states that no deviations occurred 

during that quarter for the following situations:

a) where an emissions unit has deviation reporting requirements for a specific emission limitation, 

operational restriction, or control device parameter limitation that override the deviation reporting 

requirements specified in Standard Term and Condition A.2.c)(2); or

b) where an uncontrolled emissions unit has no monitoring, record keeping, or reporting requirements 

and the emissions unit's applicable emission limitations are established at the potentials to emit; or

c) where the company's responsible official has certified that an emissions unit has been permanently 

shut down.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 15 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

B. Facility-Wide Terms and Conditions
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 16 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

1. All the following facility-wide terms and conditions are federally enforceable with the exception of those 

listed below which are enforceable under state law only:

a) None.

2. The following insignificant emissions units at this facility must comply with all applicable State and 

federal regulations, as well as any emission limitations and/or control requirements contained within the 

identified permit to install for the emissions unit. The insignificant emissions units listed below are 

subject to one or more applicable requirements contained in a permit to install or in the SIP-approved 

versions of OAC Chapters 3745-17, 3745-18, 3745-21 and 3745-31:

P098 – Unit 89 web coating (40 CFR Part 63 Subpart JJJJ).

[Authority for term: OAC rule 3745-77-07(A)(13)]

3. The following insignificant emissions units located at this facility are exempt from permit requirements 

because they are not subject to any applicable requirements or because they meet the “de minimis” 

criteria established in OAC rule 3745-15-05:

EU ID Operations, Property and/or Equipment Description

B003 Process water heater – Boiler (fire protection)

B004 Process water heater – Boiler (west binder room)

B006 Air make up unit #5 - 11.5 mmBtu/hr (Dravo)

B007 Air make up unit #8 – 11.5 mmBtu/hr (Rheem)

P033 Electrically heated quality control test press. – QC test press

P034 Electrically heated quality control test press. – Unit 84 QC test press

P036 Binder mix tanks – east binder room – north and south P/M pre-react tanks

P097 Pipe Emergency Generator

P098 Unit 89 Coating Application

P099 Resin storage tanks.

P100 Cooling hood just past the Unit 81 Curing Oven.

P101 Cooling hood just past the Unit 82 Curing Oven.

P102 Unit 86 Cooling, slitting, and chopping.

P103 LOI test ovens.

P104 Binder mix tanks. Unit 89 – north (T1400) and south (T1401) Pre-react tanks

P105 Sodium hydroxide storage tank.

P106 Ammonia storage tank.

P108 Cold cleaner.

P109 Resin storage tanks.

P116 Pipe Process area heaters

P117 Pipe Ammonia Tank

P118 Urea Tank T400

P119 Mulrex Oil Tank T100

P120 East Binder Room Prereact Tanks

P121 Unit 89 Mulrex Oil Tank

P122 Unit 89 Urea Tank

P123 Unit 89 Ammonium Sulfate Tank

P124 Pipe T95 Resin Tanks
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 17 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

EU ID Operations, Property and/or Equipment Description

P125 Plant 8 Safety Kleen Stations

P330 Urea mix hopper.

P331 LOI test ovens.

P332 Natural gas space heaters.

P333 Cold cleaners.

P334 Glass raw material storage silo #1

P335 Glass raw material storage silo #2

P336 Glass raw material storage silo #3

P337 Glass raw material storage silo #4

P338 Glass raw material storage silo #5

P339 Glass raw material storage silo #6

P340 Glass raw material storage silo #7

P341 Glass raw material storage silo #9

P342 Glass raw material storage silo #10

P343 Glass raw material storage silo #11

P344 Railcar unloading and material handling.

P345 Raw material mixing and weighing.

P346 Glass raw material storage silo #12

P347 Plant 2 Prereact Tanks

P348 Unit 21 Prereact Tanks

P349 T53 Resin Tanks

P350 Plant 2 Caustic Tank

P351 Plant 2 Melamine Mix Tank

P352 Plant 2 Mulrex Oil Tank

P353 Black Dye Tank

P354 Plant 2 Silane Tank

P355 Plant 2 Ammonium Sulfate Tanks

P356 Plant 2 Urea Tanks

P901 Air make up unit #1 (9.0 mmBtu/hr Aerovent)

P902 Air make up unit #2 (9.0 mmBtu/hr Aerovent)

P903 Air make up unit #3 (9.0 mmBtu/hr Aerovent)

P904 Air make up unit #4 (4.875 mmBtu/hr Aerovent)

P906 Air make up unit #6 (2.8 mmBtu/hr Aerovent)

P907 Air make up unit #7 (4.875 mmBtu/hr Aerovent)

P909 Air make up unit #9 (7.425 mmBtu/hr Dravo)

P910 Air make up unit #10 (5.0 mmBtu/hr Dravo)

P911 Air make up unit #11 (9.75 mmBtu/hr Aerovent)

P912 Air make up unit #12 (10.0 mmBtu/hr Aerovent)

P913 Air make up unit #13 (1.5 mmBtu/hr Aerovent)

4. Pursuant to 40 CFR Part 64, the permittee has submitted, and the Ohio EPA has approved a 

compliance assurance monitoring plan for emissions units P005, P066, P069, P072, P075, P078, P081 

and P084 at this facility. The permittee shall comply with the provisions of the plan during any operation 

of the aforementioned emissions units.

[Authority for term: 40 CFR, Part 64]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 18 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

5. The following emissions units contained in this permit are subject to 40 CFR, Part 63, Subpart NNN: 

P047, P048, P049, P050, P051, P052, P061, P062, P063, P064, P065, P067, P068, P070, P071, 

P073, P074, P076, P077, P079, P080, P082, P083, P301, P325 and P327. The complete MACT 

requirements, including the MACT General Provisions may be accessed via the internet from the 

Electronic Code of Federal Regulations (e-CFR) website http://ecfr.gpoaccess.gov or by contacting the 

appropriate Ohio EPA District office or local air agency.

[Authority for term: 40 CFR, Part 63, Subpart NNN]

6. The following emissions units contained in this permit are subject to 40 CFR, Part 63, Subpart JJJJ: 

P098. The complete MACT requirements, including the MACT General Provisions may be accessed 

via the internet from the Electronic Code of Federal Regulations (e-CFR) website 

http://ecfr.gpoaccess.gov or by contacting the appropriate Ohio EPA District office or local air agency.

[Authority for term: 40 CFR, Part 63, Subpart JJJJ]

7. The following emissions units contained in this permit are subject to 40 CFR, Part 60, Subpart PPP: 

P048, P049, P050 and P052. The complete NSPS requirements, including the NSPS General 

Provisions may be accessed via the internet from the Electronic Code of Federal Regulations (e-CFR) 

website http://ecfr.gpoaccess.gov or by contacting the appropriate Ohio EPA District office or local air 

agency.

[Authority for term: 40 CFR, Part 60, Subpart PPP]

8. 40 CFR Part 63 Subpart JJJJ requirements [40 CFR 63.3280-3420]

a) In accordance with 40 CFR 63.3300 emissions unit P098 is a web coating line engaged in the 

coating ofa web substrate.

b) 40 CFR Part 63.1-15 - Table 2 of Subpart JJJJ of 40 CFR Part 63 – Applicability of General 

Provisions to Subpart JJJJ shows which parts of the general provisions in 40 CFR 63.1-15 

apply.

c) Organic HAP emissions shall not exceed 4% of the mass coating materials applied for the 

month.

d) The permittee shall employ as-purchased “compliant” coating materials in this emissions unit

and shall be applied as-purchased.

e) The permittee shall maintain the following monthly records for this emissions unit:

(1) Organic HAP content data for each coating employed, for the purpose of demonstrating 

compliance in accordance with the requirements of 40 CFR 63.3360(c).

(2)

f) The permittee shall submit semiannual written reports that identify any month during which a 

non-compliant coating was employed. If there are no deviations from the emissions limitation, a 

statement that there were no deviations from the emissions limitations must be submitted. 

These reports shall be submitted to the Director (the appropriate Ohio EPA District Office or 

local air agency) by January 31 and July 31 of each year and shall cover the previous 6-month 

period.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 19 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

g) The permittee shall use formulation data to determine the organic HAP mass fraction of a 

coating material. Formulation data may be provided to the permittee by the manufacturer of the 

material. In the event of an inconsistency between Method 311 (Appendix A of 40 CFR part 63) 

test data and a facility's formulation data, and the Method 311 test value is higher, the Method 

311 data will govern. Formulation data may be used provided that the information represents all 

organic HAP present at a level equal to or greater than 0.1 percent for OSHA-defined 

carcinogens as specified in 29 CFR 1910.1200(d)(4) and equal to or greater than 1.0 percent for 

other organic HAP compounds in any raw material used.

[Authority for terms: 40 CFR Part 63 Subpart JJJJ]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 20 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

C. Emissions Unit Terms and Conditions
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 21 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

1. P005, Blowing Wool Manufacturing

Operations, Property and/or Equipment Description: 

Fiberglass shredder and hammermill with a baghouse.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-17-11(B)(1) Particulate matter emissions (PE) shall 

not exceed 6.08 pounds per hour (lbs/hr).

b. OAC rule 3745-17-07(A) Visible PE from the stack(s) servicing

this emissions unit shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.

c. 40 CFR Part 64 – Compliance 

Assurance Monitoring (CAM)

See c)(1) and d)(1) through d)(7).

(2) Additional Terms and Conditions

a. This emissions unit shall be vented to the baghouse at all times the emissions 

unit is in operation.

c) Operational Restrictions

(1) None.

d) Monitoring and/or Recordkeeping Requirements

(1) In order to maintain compliance with the applicable emission limitations(s) contained in 

this permit, the acceptable range established for the pressure drop across the baghouse 

is between 0.5 to 8.0 inches of water.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR 64.3(a)(2)]

(2) At all times, the permittee shall maintain the monitoring, including but not limited to, 

maintaining necessary parts for routine repairs of the monitoring equipment.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(b)] 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 22 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(3) After approval of monitoring under this part, if the permittee identifies a failure to achieve 

compliance with an emission limitation or standard for which the approved monitoring did 

not provide an indication of an excursion or exceedance while providing valid data, or 

the results of compliance or performance testing document a need to modify the existing 

indicator ranges or designated conditions, the permittee shall promptly notify the 

permitting authority and, if necessary, submit a proposed modification to the part 70 or 

71 permit to address the necessary monitoring changes. Such a modification may 

include, but is not limited to, reestablishing indicator ranges or designated conditions, 

modifying the frequency of conducting monitoring and collecting data, or the monitoring 

of additional parameters.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(e)]

(4) The CAM plan for this emissions unit has been developed for particulates. The CAM 

performance indicator for the baghouse controlling this emissions unit is pressure drop in 

inches of water which is based upon manufacturer’s recommendations. When the 

pressure drop of the baghouse is operating outside the indicator range, the permittee 

shall take corrective action to restore operation of the emissions unit and/or its control 

equipment to its normal or usual manner of operation as expeditiously as practicable in 

accordance with good air pollution control practices for minimizing emissions and comply 

with the reporting requirements specified in e)(1). The emissions unit and control 

equipment shall be run in accordance with the approved CAM Plan, or any approved 

revision of the Plan. The baghouse operating parameter will be re-verified through 

periodic emission testing, or if the baghouse or emissions units operating conditions 

change. In addition to periodic monitoring of the baghouse operating parameter, the 

permittee also has an inspection and maintenance program for the baghouse. Based on 

the results of the monitoring and inspection program, repairs to the baghouse shall be 

made as needed. If the current CAM indicators and/or the baghouse inspection program 

is considered inadequate, the permittee will develop a Quality Improvement Plan.

[Authority for term: OAC rule 3745-77-07(A)(3)(a); OAC rule 3745-77-07(A)(3)(b); 40 

CFR Part 64.3(a); 40 CFR Part 64.6(c); 40 CFR Part 64.7(d); 40 CFR Part 64.8]

(5) The permittee shall properly install, operate, and maintain equipment to continuously 

monitor the pressure drop, in inches of water, across the baghouse when the controlled 

emissions unit(s) is/are in operation, including periods of startup and shutdown. The 

permittee shall record the pressure drop across the baghouse on once-per-shift basis. 

The monitoring equipment shall be installed, calibrated, operated, and maintained in 

accordance with the manufacturer=s recommendations, instructions, and operating 

manual(s), with any modifications deemed necessary by the permittee.

Whenever the monitored value for the pressure drop deviates from the limit or range 

established in accordance with this permit, the permittee shall promptly investigate the 

cause of the deviation. The permittee shall maintain records of the following information 

for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the operation of the control 

equipment within the acceptable range specified in this permit, unless the permittee 

determines that corrective action is not necessary and documents the reasons for that 

determination and the date and time the deviation ended. The permittee shall maintain 

records of the following information for each corrective action taken:

a. a description of the corrective action;

b. the date corrective action was completed;

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop readings immediately after the corrective action was 

implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

This range or limit on the pressure drop across the baghouse is effective for the duration 

of this permit, unless revisions are requested by the permittee and approved in writing by 

the appropriate Ohio EPA District Office or local air agency. The permittee may request 

revisions to the permitted limit or range for the pressure drop based upon information 

obtained during future testing that demonstrate compliance with the allowable particulate 

emission rate for the controlled emissions unit(s). In addition, approved revisions to the 

range or limit will not constitute a relaxation of the monitoring requirements of this permit 

and may be incorporated into this permit by means of a minor permit modification.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 64.3(a); 40 CFR Part 

64.9(b)]

(6) Baghouse operating parameters shall be re-verified as a result of any changes to the 

operating conditions of the baghouse or emissions unit. In addition to periodic monitoring 

of the baghouse operating parameters, the permittee also has an inspection and 

maintenance program for the baghouse, including but not limited to:

a. checking the bags / filters for deterioration or degradation;

b. checking the cleaning system for proper operation; and

c. checking the hoppers and conveyance systems for proper operation.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 24 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Based on the results of the monitoring and inspection program, repairs to the baghouse 

shall be made as needed. If the current CAM indicators and/or the baghouse inspection 

program is considered inadequate, the permittee shall develop a Quality Improvement 

Plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(e)]

(7) The permittee shall maintain a supply of replacement parts necessary to ensure ongoing 

proper operation of the baghouse system, including, but not limited to:

a. filter bags;

b. timing boards and solenoid coils (for blow down function);

c. diaphragms and diaphragm seal kits;

d. spare set of belts; and

e. spare bearings for blower motor.

[OAC rule 3745-77-07(C)(1) and 40 CFR, Part 64]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following information concerning the operation of the baghouse during the operation of 

the emissions unit(s):

a. each period of time (start time and date, and end time and date) when the 

pressure drop across the baghouse was outside of the acceptable range;

b. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the baghouse;

c. each incident of deviation described in Aa@ (above) where a prompt investigation 

was not conducted;

d. each incident of deviation described in Aa@ where prompt corrective action, that 

would bring the pressure drop into compliance with the acceptable range, was 

determined to be necessary and was not taken; and

e. each incident of deviation described in Aa@ where proper records were not 

maintained for the investigation and/or the corrective action(s), as identified in the 

monitoring and record keeping requirements of this permit.

The quarterly deviation (excursion) reports shall be submitted in accordance with the 

reporting requirements of the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-15-03(B)(1)(a); OAC rule 3745-15-03(C); OAC rule 

3745-77-07(C)(1); 40 CFR Part 64.9(a)].
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 25 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

f) Testing Requirements

(1) The permittee shall conduct, or have conducted, emission testing for this emissions unit 

in accordance with the following requirements:

a. The emission testing shall be conducted at least 6 months prior to expiration of 

the permit.

b. The emission testing shall be conducted to demonstrate compliance with the 

allowable mass emission rate(s) for PE, in the appropriate averaging period(s) 

c. The following test method(s) shall be employed to demonstrate compliance with 

the allowable mass emission rate(s):

i. for particulates, Methods 1 - 5 of 40 CFR Part 60, Appendix A.

Alternative U.S. EPA-approved test methods may be used with prior approval 

from the Ohio EPA.

In order to determine the uncontrolled mass rate of PE from the emissions unit, 

for purposes of applying Figure II of OAC rule 3745-17-11, Methods 1- 5 of 40 

CFR Part 60, Appendix A shall be conducted at the inlet of the control device.

d. The test(s) shall be conducted while the emissions unit is operating at or near its 

maximum capacity, unless otherwise specified or approved by the appropriate 

Ohio EPA District Office or local air agency.

e. Not later than 30 days prior to the proposed test date(s), the permittee shall 

submit an "Intent to Test" notification to the appropriate Ohio EPA District Office 

or local air agency. The "Intent to Test" notification shall describe in detail the 

proposed test methods and procedures, the emissions unit operating 

parameters, the time(s) and date(s) of the test(s), and the person(s) who will be 

conducting the test(s). Failure to submit such notification for review and approval 

prior to the test(s) may result in the Ohio EPA District Office's or local air 

agency's refusal to accept the results of the emission test(s).

f. Personnel from the appropriate Ohio EPA District Office or local air agency shall 

be permitted to witness the test(s), examine the testing equipment, and acquire 

data and information necessary to ensure that the operation of the emissions unit 

and the testing procedures provide a valid characterization of the emissions from 

the emissions unit and/or the performance of the control equipment.

g. A comprehensive written report on the results of the emissions test(s) shall be 

signed by the person or persons responsible for the tests and submitted to the 

appropriate Ohio EPA District Office or local air agency within 30 days following 

completion of the test(s). The permittee may request additional time for the 

submittal of the written report, where warranted, with prior approval from the 

appropriate Ohio EPA District Office or local air agency.

(2) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 26 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. Emission Limitation:

PE shall not exceed 6.08 lbs/hr.

Applicable Compliance Method: 

Compliance with the hourly allowable limitation shall be determined based on the 

results of emission testing as required in f)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(10)] 

b. Emission Limitation:

Visible PE shall not exceed 20% opacity as a six-minute average, except as 

provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the visible PE 

limitation in accordance with the methods in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)] 

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 27 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

2. P008, Unit 88 - Forming and Collection

Operations, Property and/or Equipment Description: 

Melts glass using natural gas to make glass fibers.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-17-11(B)(1) See b)(2)a.

b. OAC rule 3745-17-07(A) Visible particulate matter emissions (PE) 

from the stack(s) servicing this emissions

unit shall not exceed 20% opacity, as a 

six-minute average, except as provided 

by rule.

c. OAC rule 3745-21-07(G) See b)(2)b. and c)(1).

(2) Additional Terms and Conditions

a. PE from these emissions units shall be less than 10 pounds per hour (lbs/hr)*.

* The uncontrolled mass rate of PE from this emissions unit is less than 10 

pounds/hour (the permittee has demonstrated this based on stack testing). 

Therefore, pursuant to OAC rule 3745-17-11(A)(2)(a)(ii), Figure II of OAC rule 

3745-17-11 does not apply. In addition, based on Table I of OAC rule 3745-17-

11, the allowable PE limitation is greater than 10 lbs PE/hr. However, to ensure 

that Figure II will not be applicable, the permittee has agreed to accept the PE 

limitation stated above (less than 10 lbs/hr).

b. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 28 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[c)(1), d)(3) and e)(2)]

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01(C)(5), is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G)]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least five (5) days per week, when the emissions 

unit is in operation and when the weather conditions allow, for any visible particulate 

emissions from the stack serving this emissions unit. The presence or absence of any 

visible emissions shall be noted in an operations log. If visible emissions are observed, 

the permittee shall also note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations from at least five (5) days per week to 

weekly readings for this emissions unit if the following conditions are met:

a. For 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. The permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

c. The permittee shall revert to readings of five (5) days per week if any abnormal 

visible emissions are observed.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 29 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1)]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1)]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which any visible particulate emissions were observed from the stack serving this 

emissions unit, (b) identify all days during which any visible emissions of fugitive dust 

were observed from the egress points (i.e., building windows, doors, roof monitors, etc.) 

serving this emissions unit, and (c) describe any corrective actions taken to minimize or 

eliminate the visible particulate emissions and/or visible fugitive dust emissions. These 

reports shall be submitted to the Director (the appropriate Ohio EPA District Office or 

local air agency) by January 31 and July 31 of each year and shall cover the previous 

six-month periods.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1)]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitation:

PE shall be less than 10.0 lbs/hr

Applicable Compliance Method:

If required, compliance shall be based on the results of stack testing conducted 

pursuant to the methods in OAC rule 3745-17-03(B)(10).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(10)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 30 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the visible PE 

limitation in accordance with the methods in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 31 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

3. P012, Unit 82 - Forming and Collection

Operations, Property and/or Equipment Description: 

Melts glass using natural gas to make glass fibers.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

[PTI 03-08472, issued March 15, 

1995 and administratively modified 

December 6, 2001]

The requirements of this rule also include 

compliance with the requirements of OAC 

rule 3745-17-07(A) and OAC rule 3745-

21-07(G).

Particulate emissions (PE) shall not 

exceed 8.10 pounds per hour (lbs/hr).

See b)(2)a.

b. OAC rule 3745-17-07 (A) Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.

c. OAC rule 3745-21-07 (G)(2) None [See b)(2)b. and b)(2)c.].

d. OAC rule 3745-17-11(B) The emission limitation specified by this 

rule is less stringent than the emission 

limitation established pursuant to OAC 

rule 3745-31-05(A)(3).

e. OAC rule 3745-18-06(E) See b)(2)d.

(2) Additional Terms and Conditions

a. The PE limitation for this emissions unit was established in PTI #03-08472 as a 

special condition to avoid PSD review due to the increased PE resulting from the 

installation of a new fiberglass forming line at the facility.

b. This emissions unit is located in Defiance County (which is not a “Priority I” 

county as indicated in paragraph (A) of OAC rule 3745-21-06) and is not a “new 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

source.” Therefore, pursuant to OAC rule 3745-21-07(A), it is exempt from the 

requirements of OAC rule 3745-21-07(G).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio’s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 provisions still exists as part of the federallyapproved SIP for Ohio. 

d. This emissions unit is exempt from the requirements of OAC rule 3745-18-06(E) 

pursuant to OAC rule 3745-18-06(C) because the process weight rate (natural 

gas) is less than 1,000 pounds per hour.

c) Operational Restrictions

(1) None.

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least five (5) days per week, when the emissions 

unit is in operation and when the weather conditions allow, for any visible particulate 

emissions from the stack serving this emissions unit. The presence or absence of any 

visible emissions shall be noted in an operations log. If visible emissions are observed, 

the permittee shall also note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 33 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations from at least five (5) days per week to 

weekly readings for this emissions unit if the following conditions are met:

a. For 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. The permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

c. The permittee shall revert to readings of five (5) days per week if any abnormal 

visible emissions are observed.

[Authority for term: OAC rule 3745-77-07(C)(1)]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which any visible particulate emissions were observed from this emissions unit, (b) 

describe any corrective actions taken to eliminate the visible particulate emissions. 

These reports shall be submitted to the Director (the appropriate Ohio EPA District 

Office or local air agency) by January 31 and July 31 of each year and shall cover the 

previous six-month periods.

[Authority for term: OAC rule 3745-77-07(C)(1)]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 8.10 lbs/hr.

Applicable Compliance Method: 

If required, compliance with the hourly allowable PE limitation above shall be 

based on the results of stack testing conducted in accordance with Methods 1-5, 

40 CFR Part 60, Appendix A.

[Authority for term: OAC rule 3745-77-07(C)(1)]

b. Emission Limitation: 

Visible PE shall not exceed 20% opacity, as a six-minute average, except as 

otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 34 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 35 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

4. P015, Unit 86 - Forming and Collection

Operations, Property and/or Equipment Description: 

Melts glass using natural gas to make glass fibers.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

[PTI 03-17015, issued January 10, 

2006]

The requirements of this rule also include 

compliance with the requirements of OAC 

rule 3745-17-07(A).

Particulate matter of 10 microns or less 

(PM10) shall not exceed 9.28 pounds per 

hour (lbs/hr) and 40.65 tons per year 

(tpy).

Carbon monoxide (CO) emissions shall 

not exceed 9.64 lbs/hr and 42.22 tpy.

Organic compound (OC) emissions shall 

not exceed 5.63 lbs/hr and 24.66 tpy. 

[See b)(2)e.]

Nitrogen oxide (NOx) emissions shall not 

exceed 1.57 lbs/hr and 6.88 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.09 lb/hr and 0.39 tpy.

Formaldehyde emissions shall not 

exceed 1.42 lbs/hr and 6.22 tpy.

See b)(2)a.

b. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 36 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

c. 40 CFR Part 63, Subpart NNN See b)(2)d.

d. OAC rule 3745-21-07 (G)(2) None [See b)(2)f. and c(1)].

e. OAC rule 3745-17-11(B) See b)(2)b.

f. OAC rule 3745-21-08(B) See b)(2)c.

g. OAC rule 3745-18-06(E) See b)(2)b.

(2) Additional Terms and Conditions

a. All particulate matter emissions are PM10.

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

d. 40 CFR Part 63 Subpart NNN is not applicable to existing flame attenuation lines 

producing bonded heavy-density product. For the purpose of 40 CFR 63 Subpart 

NNN, this modified emissions unit is still considered an existing emissions unit. 

(The modifications performed do not constitute reconstruction as defined in 40 

CFR 63.2)

e. All OC are volatile organic compounds (VOC). 

f. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3) and e)(2)]

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 37 of 289

State of Ohio Environmental Protection Agency

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[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-17015]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least five (5) days per week, when the emissions 

unit is in operation and when the weather conditions allow, for any visible particulate 

emissions from the stack serving this emissions unit. The presence or absence of any 

visible emissions shall be noted in an operations log. If visible emissions are observed, 

the permittee shall also note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations from at least five (5) days per week to 

weekly readings for this emissions unit if the following conditions are met:

a. For 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. The permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

c. The permittee shall revert to readings of five (5) days per week if any abnormal 

visible emissions are observed.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-17015]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which any visible particulate emissions were observed from the stack serving this 

emissions unit, (b) describe any corrective actions taken to eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the appropriate 

Ohio EPA District Office or local air agency) by January 31 and July 31 of each year and 

shall cover the previous six-month periods.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PM10 emissions shall not exceed 9.28 lbs/hr and 40.65 tpy.

Applicable Compliance Method: 

The hourly allowable PM10 limitation was established by multiplying the maximum 

glass pull rate (tons/hr) [as indicated in the permit application] by an emission 

factor (lb/lb of glass) derived from stack testing of a similar emissions unit. If 

required, the permittee shall demonstrate compliance by testing in accordance 

with Methods 201/201A and 202 of 40 CFR Part 51, Appendix M. Alternative 

U.S. EPA approved test methods may be used with prior approval from the Ohio 

EPA, Northwest District Office.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. Emission Limitations: 

CO emissions shall not exceed 9.64 lbs/hr and 42.22 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (tons/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4 and 10 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

c. Emission Limitations: 

OC emissions shall not exceed 5.63 lbs/hr and 24.66 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Method 1-4, and 18, 25, or 25A, as appropriate, of 40 CFR, 

Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

d. Emission Limitations: 

NOx emissions shall not exceed 1.57 lbs/hr and 6.88 tpy.

Applicable Compliance Method: 

The hourly allowable NOx emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4, and 7 of 40 CFR Part 60, Appendix A.

Compliance with the annual limitation shall be assumed as long as compliance 

with the hourly emission limitation is maintained (the annual emission limitation 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

was calculated by multiplying the hourly emission limitation by 8760 and dividing 

by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

e. Emission Limitations: 

SO2 emissions shall not exceed 0.09 lb/hr and 0.39 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4, and 6 of 40 CFR Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

f. Emission Limitations: 

Formaldehyde emissions shall not exceed 1.42 lbs/hr and 6.22 tpy.

Applicable Compliance Method: 

The hourly allowable formaldehyde emission limitation was established by 

multiplying the maximum glass pull rate (lb/hr) [as indicated in the permit 

application] by an emission factor (lb/lb of glass) derived from stack testing of a 

similar emissions unit. If required, the permittee shall demonstrate compliance 

by testing in accordance with Methods 1-4, and 316 or 318 of 40 CFR Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

g. Emission Limitation: 

Visible PE shall not exceed 20% opacity, as a six-minute average, except as 

otherwise provided by rule.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

5. P029, Unit 86 - Curing Oven

Operations, Property and/or Equipment Description: 

Fiber glass curing oven.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-17015, issued January 10, 

2006)

The requirements of this rule also include 

compliance with the requirements of OAC 

rules 3745-17-07(A).

Particulate matter of 10 microns or less

(PM10) shall not exceed 1.07 pounds per 

hour (lbs/hr) and 4.69 tons per year (tpy).

Organic compound (OC) emissions shall 

not exceed 2.47 lbs/hr and 10.82 tpy [See 

b)(2)b.].

Carbon monoxide (CO) emissions shall 

not exceed 3.27 lbs /hr and 14.32 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.07 lbs/hr and 0.31 tpy.

Nitrogen oxide (NOx) emissions shall not 

exceed 0.57 lb/hr and 2.50 tpy.

Formaldehyde emissions shall not 

exceed 0.62 lb/hr and 2.72 tpy.

See b)(2)a.

b. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

c. 40 CFR Part 63 Subpart NNN See b)(2)e.

d. OAC rule 3745-21-07(G)(1) See b)(2)f.

e. OAC rule 3745-17-11(B) See b)(2)c.

f. OAC rule 3745-21-08(B) See b)(2)d.

g. OAC rule 3745-18-06(E) See b)(2)c.

h. OAC rule 3745-21-07(M)(4) Exempt pursuant to OAC rule 3745-21-

07(M)(5)(d)(ii).

(2) Additional Terms and Conditions

a. All particulate matter emissions are PM10.

b. All OC are volatile organic compounds (VOC).

c. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

d. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

e. 40 CFR Part 63 Subpart NNN is not applicable to existing flame attenuation lines 

producing bonded heavy-density product. For the purpose of 40 CFR 63 Subpart

NNN, this modified emissions unit is still considered an existing emissions unit. 

(The modifications performed do not constitute reconstruction as defined in 40 

CFR 63.2)

f. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(1) and e)(1)]

The emission limitations and control requirements from the amended 21-07 rule,

and the associated operational restrictions and the monitoring, record keeping, 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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and reporting requirements contained in this permit, shall become federally 

enforceable on the date the U.S. EPA approves the revised OAC rule 3745-21-

07 as a revision to the Ohio State Implementation Plan. The following terms 

shall become federally enforceable after U.S. EPA approves the rule revision:

[c)(2), d)(2) and e)(2)] 

c) Operational Restrictions

(1) The permittee shall not employ any material in this emissions unit that does not comply 

with the following:

a. The volatile content of each material employed shall consist of only water and 

liquid organic material;

b. The liquid organic material shall comprise no more than 20% (by volume) of the 

volatile content; and

c. The volatile content of each material shall not be a photo-chemically reactive 

material.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-17015] 

(2) The use of any liquid organic material or substance containing liquid organic material 

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(M)]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall collect and record the following information each month for this 

emissions unit:

a. The composition of the volatile content of each material employed;

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed; and

c. Documentation on whether or not the volatile content of each material employed 

is a photochemically reactive material, as defined in OAC rule 3745-21-01(C)(5).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015] 

(2) The permittee shall collect and record the following information each month for this 

emissions unit:

a. The composition of the volatile content of each material employed; and

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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(3) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

(4) Notwithstanding the frequency of reporting requirements specified in d)(3), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no visible emissions; 

and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(2).

The permittee shall revert to 5 days per week readings if any visible emissions are 

observed.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015] 

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material [as specified in c)(1)] was employed. 

These deviation reports shall be submitted in accordance with the Standard Terms and 

Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material [as specified in c)(2)] was employed. 

These deviation reports shall be submitted in accordance with the Standard Terms and 

Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)] 

(3) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to eliminate the visible particulate 

emissions. These reports shall be submitted to the Director (the Ohio EPA, Northwest 

District Office) by January 31 and July 31 of each year and shall cover the previous 6-

month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015] 

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PM10 emissions shall not exceed 1.07 lbs/hr and 4.69 TPY

Applicable Compliance Method:

The hourly allowable PM10 limitation was established by multiplying the maximum 

glass pull rate (tons/hr) [as indicated in the permit application] by an emission 

factor (lb/lb of glass) derived from stack testing of a similar emissions unit. If 

required, the permittee shall demonstrate compliance by testing in accordance 

with Methods 201/201A and 202 of 40 CFR Part 51, Appendix M. Alternative 

U.S. EPA approved test methods may be used with prior approval from the Ohio 

EPA, Northwest District Office.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

b. Emission Limitations: 

OC shall not exceed 2.47 lbs/hr and 10.82 TPY.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

accordance with Method 1-4, and 18, 25, or 25A, as appropriate, of 40 CFR, 

Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

c. Emission Limitations: 

CO shall not exceed 3.27 lbs/hr and 14.32 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (tons/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4 and 10 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

d. Emission Limitations: 

SO2 emissions shall not exceed 0.07 lb/hr and 0.31 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4, and 6 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000). 

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

e. Emission Limitations: 

NOx emissions shall not exceed 0.57 lb/hr and 2.50 tpy.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 48 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method: 

The hourly allowable NOx emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4, and 7 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

f. Emission Limitations: 

Formaldehyde emissions shall not exceed 0.62 lb/hr and 2.72 tpy.

Applicable Compliance Method: 

The hourly allowable formaldehyde emission limitation was established by 

multiplying the maximum glass pull rate (lb/hr) [as indicated in the permit 

application] by an emission factor (lb/lb of glass) derived from stack testing of a 

similar emissions unit. If required, the permittee shall demonstrate compliance 

by testing in accordance with Methods 1-4, and 316 or 318 of 40 CFR Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

g. Emission Limitation: Visible PE shall not exceed 20% opacity, as a six-minute 

average, except as otherwise provided by rule.

Applicable Compliance Method: If required, the permittee shall demonstrate 

compliance with the visible PE limitation above in accordance with the methods 

specified in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

5. P047, Unit 89 - Hot End

Operations, Property and/or Equipment Description: 

This process operates by melting glass using natural gas to make glass fibers.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(D)

(PTI #03-10931, issued December 6, 

2001)

Particulate emissions (PE) shall not 

exceed 66.80 tons per rolling, 365-day 

period. [See b)(2)a.]

b. OAC rule 3745-31-05(A)(3)

(PTI #03-10931, issued December 6, 

2001)

The requirements of this rule also include 

compliance with the requirements of OAC 

rule 3745-31-05(D).

See b)(2)b.

PE shall not exceed 1.00 pound per hour 

(lb/hr) and 4.38 tons per year (tpy). [See 

b)(2)c.]

Visible PE from the stacks servicing this 

emissions unit shall not exceed 0% 

opacity.

c. OAC rule 3745-17-11(B) See b)(2)d.

d. OAC rule 3745-17-07(A) See b)(2)d.

e. 40 CFR Part 63, Subpart NNN

[40 CFR 63.1380 – 1399]

In accordance with 40 CFR 

63.1380(b)(1), this emissions unit is 

an existing glass melting furnace 

located at a wool fiberglass 

manufacturing facility.]

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 0.25 kg of 

particulate matter (PM) (0.5 lb of PM per 

ton) of glass pulled for each existing 

glass-melting furnace.

f. 40 CFR 63.1 – 15

[40 CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 
Final Title V Permit

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Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

apply.

(2) Additional Terms and Conditions

a. The permittee has requested a federal enforceable restriction of 66.80 tons PE 

per rolling, 365-day period for purposes of avoiding PSD.

The combined annual PE from Line 89, which includes emissions units P047, 

P048, P049, P050, P051, P052, P054 and P055, shall not exceed 66.80 tons, 

based upon a rolling, 365-day summation of the monthly PE rates. 

b. The “Best Available Technology" (BAT) requirement for this emissions unit has 

been determined to be the use of three baghouse dust collectors, operated in 

parallel to provide full time control of PE during individual baghouse cleaning 

cycles. 

c. All PE is assumed to be in the form of PM10. 

d. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3). 

c) Operational Restrictions

(1) The permittee must initiate corrective action within 1 hour of an alarm from a bag leak 

detection system and complete corrective actions in a timely manner according to the 

procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(2) The permittee must implement a Quality Improvement Plan (QIP) consistent with the 

compliance assurance monitoring provisions of 40 CFR Part 64, Subpart D when the 

bag leak detection system alarm is sounded for more than 5 percent of the total 

operating time in a 6-month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

(3) The permittee must initiate corrective action within 1 hour when the average glass pull 

rate of any 4-hour block period for glass melting furnaces equipped with continuous 

glass pull rate monitors, or daily glass pull rate for glass melting furnaces not so 

equipped, exceeds the average glass pull rate established during the performance test 

as specified in 40 CFR part 63.1384(a)(3), by greater than 20 percent and complete 

corrective actions in a timely manner according to the procedures in the operations, 

maintenance, and monitoring plan. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR part 64, subpart D when the glass pull rate exceeds, by 

more than 20 percent, the average glass pull rate established during the performance 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

test as specified in 40 CFR part 63.1384(a)(3) for more than 5 percent of the total 

operating time in a 6-month block reporting period. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(5) The permittee must operate each glass-melting furnace such that the glass pull rate 

does not exceed, by more than 20 percent, the average glass pull rate established 

during the performance test as specified in 40 CFR part 63.1384(a)(3) for more than 10 

percent of the total operating time in a 6-month block reporting period. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

d) Monitoring and/or Recordkeeping Requirements

(1) In order to maintain compliance with the applicable emission limitation(s) contained in 

this permit, the acceptable range established for the pressure drop across the 

baghouse(s) is between 0.5 to 10 inches of water.

[Authority for term: OAC rule 3745-77-07(A)(1) and PTI 03-10931]

(2) The permittee shall properly install, operate, and maintain equipment to continuously 

monitor the pressure drop, in inches of water, across the baghouse(s) when the 

controlled emissions unit(s) is/are in operation, including periods of startup and 

shutdown. The permittee shall record the pressure drop across the baghouse on once 

per shift basis. The monitoring equipment shall be installed, calibrated, operated, and 

maintained in accordance with the manufacturer=s recommendations, instructions, and 

operating manual(s), with any modifications deemed necessary by the permittee.

Whenever the monitored value for the pressure drop deviates from the limit or range 

established in accordance with this permit, the permittee shall promptly investigate the 

cause of the deviation. The permittee shall maintain records of the following information 

for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the operation of the control 

equipment within the acceptable range specified in this permit, unless the permittee 

determines that corrective action is not necessary and documents the reasons for that 

determination and the date and time the deviation ended. The permittee shall maintain 

records of the following information for each corrective action taken:

a. a description of the corrective action;

b. the date corrective action was completed;
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop readings immediately after the corrective action was 

implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

This range or limit on the pressure drop across the baghouse is effective for the duration 

of this permit, unless revisions are requested by the permittee and approved in writing by 

the appropriate Ohio EPA District Office or local air agency. The permittee may request 

revisions to the permitted limit or range for the pressure drop based upon information 

obtained during future testing that demonstrate compliance with the allowable particulate 

emission rate for the controlled emissions unit(s). In addition, approved revisions to the 

range or limit will not constitute a relaxation of the monitoring requirements of this permit 

and may be incorporated into this permit by means of a minor permit modification.

(3) The permittee shall maintain the following daily records for this emissions unit:

a. the company identification for each product group manufactured;

b. the numbers of hours of production for each product group manufactured;

c. the calculated PE factor (lbs PE/hour of production), based upon the emission 

factor curve*, for each product group manufactured; and

d. the total PE rate (lbs/day) for all the product groups manufactured [summation of 

(c x b) for all product groups].

* The permittee calculates the hourly PE by employing a pac factor. The pac 

factor is the design density of each product produced multiplied by the design 

thickness of the same product. This resultant value is used to determine the PE 

rate (lbs/hr) from the emission factor curve. The emission factor curve is a 

second degree polynomial and was derived from multiple stack tests conducted 

for this emissions unit. The hourly PE calculated from the polynomial is then 

multiplied by the number of hours of production of the product for which the pac 

factor was calculated.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

(4) The permittee shall calculate and maintain daily records of the particulate emissions and 

the rolling 365-day emissions of particulates, in tons, for emissions units P047, P048, 

P049, P048, P049, P050, P051, P052, P054 and P055, combined.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

(5) The permittee shall install, calibrate, maintain, and continuously operate a bag leak 

detection system as follows. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. The bag leak detection system must be certified by the manufacturer to be 

capable of detecting particulate emissions at concentrations of 10 milligrams per 

actual cubic meter (0.0044 grain per actual cubic foot) or less. 

b. The bag leak detection system sensor must produce output of relative particulate 

emissions.

c. The bag leak detection system must be equipped with an alarm system that will 

sound automatically when an increase in relative particulate emissions over a 

preset level is detected and the alarm must be located such that it can be heard 

by the appropriate plant personnel. 

d. For positive pressure fabric filter systems, a bag leak detection system must be 

installed in each baghouse compartment or cell. If a negative pressure or 

induced air baghouse is used, the bag leak detection system must be installed 

downstream of the baghouse. Where multiple bag leak detection systems are 

required (for either type of baghouse), the system instrumentation and alarm may 

be shared among the monitors. 

e. A triboelectric bag leak detection system shall be installed, operated, adjusted, 

and maintained in a manner consistent with the U.S. Environmental Protection 

Agency guidance, "Fabric Filter Bag Leak Detection Guidance" (EPA-454/R-98-

015, September 1997). Other bag leak detection systems shall be installed, 

operated, adjusted, and maintained in a manner consistent with the 

manufacturer's written specifications and recommendations. 

f. Initial adjustment of the system shall, at a minimum, consist of establishing the 

baseline output by adjusting the range and the averaging period of the device 

and establishing the alarm set points and the alarm delay time. 

g. Following the initial adjustment, the permittee shall not adjust the range, 

averaging period, alarm set-points, or alarm delay time except as detailed in the 

approved operations, maintenance, and monitoring plan required under 

monitoring recordkeeping and reporting requirement 3(a) or 40 CFR part 

63.1383(a). In no event shall the range be increased by more than 100 percent 

or decreased more than 50 percent over a 365-day period unless a responsible 

official as defined in 40 CFR part 63.2 of the general provisions in subpart A of 

this part certifies that the baghouse has been inspected and found to be in good 

operating condition.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(6) The operations, maintenance, and monitoring plan required by monitoring, record 

keeping, and reporting requirement of 40 CFR, Part 63.1383(a) must specify corrective 

actions to be followed in the event of a bag leak detection system alarm. Example of 

corrective actions that may be included in the plan include the following:

a. Inspecting the baghouse for air leaks, torn or broken bags or filter media, or any 

other conditions that may cause an increase in emissions. 

b. Sealing off defective bags or filter media. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c. Replacing defective bags or filter media, or otherwise repairing the control 

device. 

d. Sealing off a defective baghouse compartment. 

e. Cleaning the bag leak detection system probe, or otherwise repairing the bag 

leak detection system. 

f. Shutting down the process producing the particulate emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(7) The permittee of an existing glass-melting furnace equipped with continuous glass pull 

rate monitors must monitor and record the glass pull rate on an hourly basis. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(8) The permittee shall develop and implement a written plan as described in 40 CFR part 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR part 63.6(e)(3), the plan shall include: 

a. procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended; 

b. corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction or minimize emissions; and 

c. a maintenance schedule for each control device and process modification that is 

consistent with the manufacturer's instructions and recommendations for routine 

and long-term maintenance. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(9) The permittee shall keep records of each event as required by 40 CFR part 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR part 63.10(e)(3)(iv). 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(10) As required by 40 CFR part 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart: 

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(11) In addition to the general records required by 40 CFR part 63.10(b)(2), the permittee 

shall maintain records of the following information: 

a. any bag leak detection system alarms, including the date and time of the alarm, 

when corrective actions were initiated, the cause of the alarm, an explanation of 

the corrective actions taken, and when the cause of the alarm was corrected; 

b. the formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation; 

c. glass pull rate, including any period when the pull rate exceeded the average pull 

rate established during the performance test by more than 20 percent, the date

and time of the exceedance, when corrective actions were initiated, the cause of 

the exceedance, an explanation of the corrective actions taken, and when the 

cause of the exceedance was corrected. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following:

a. all exceedances of the rolling, 365-day PE limitation of 68.8 tons (for emissions 

units P047, P048, P049, P050, P051, P052, P054 and P055, combined);

b. each period of time (start time and date, and end time and date) when the 

pressure drop across the baghouse was outside of the acceptable range;

c. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the baghouse;

d. each incident of deviation described in Ab@ (above) where a prompt investigation 

was not conducted;

e. each incident of deviation described in Ab” where prompt corrective action, that 

would bring the pressure drop into compliance with the acceptable range, was 

determined to be necessary and was not taken; and

f. each incident of deviation described in Ab@ where proper records were not 

maintained for the investigation and/or the corrective action(s), as identified in the 

monitoring and record keeping requirements of this permit.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 56 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

The quarterly deviation (excursion) reports shall be submitted in accordance with the 

reporting requirements of the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931]

(2) As required by 40 CFR part 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR Part 63.10(c) as well as the additional 

records required by the record keeping requirements of 40 CFR part 63.1386(d). When 

no deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitation: 

PM shall not exceed 0.5 lb per ton of glass pulled. 

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan. 

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitation: 

66.80 tons PE per rolling, 365-day period (for emissions units P047, P048, P049, 

P050, P051, P052, P054 and P055, combined)

Applicable Compliance Method:

Compliance with the rolling, 365-day PE limitation shall be demonstrated by the 

record keeping requirements specified in d) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

c. Emission Limitations:

1.00 lb PE/hr and 4.38 tons/yr 

Applicable Compliance Method:

The hourly emission limitation represents the emissions unit's potential to emit 

determined by multiplying the maximum process rate as indicated in the permit 

application by an emission factor derived from stack testing of a similar 

emissions unit. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 57 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

If required, the permittee shall demonstrate compliance with the hourly PE 

limitation by testing in accordance with Methods 1- 5, of 40 CFR, Part 60, 

Appendix A. 

The tons/yr emission limitation was developed by multiplying the lbs/hr limitation 

by the maximum operating schedule of 8760 hours/yr and dividing by 2000 

lbs/ton. Therefore, provided compliance is shown with the hourly limitation, 

compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

d. Emission Limitation:

Visible PE shall not exceed 0% opacity, as a 6-minute average.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the visible PE 

limitation in accordance with Method 9 of 40 CFR, Part 60, Appendix A.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

(2) Unless disapproved by the Director, the permittee of a rotary spin manufacturing line 

regulated by this subpart may conduct short-term experimental production runs using 

binder formulations or other process modifications where the process parameter values 

would be outside those established during performance tests without first conducting 

performance tests. Such runs must not exceed 1 week in duration unless the Director 

approves a longer period. The permittee must notify the Director and postmark or deliver 

the notification at least 15 days prior to commencement of the short-term experimental 

production runs. The Director must inform the permittee of a decision to disapprove or 

must request additional information prior to the date of the short-term experimental 

production runs. Notification of intent to perform an experimental short-term production 

run shall include the following information: 

a. The purpose of the experimental production run; 

b. The affected line; 

c. How the established process parameters will deviate from previously approved 

levels; 

d. The duration of the experimental production run; 

e. The date and time of the experimental production run; and 

f. A description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 59 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

6. P051, Unit 89 - Curing Oven

Operations, Property and/or Equipment Description: 

Fiber glass curing oven.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(D)

(PTI #03-10931, issued December 6, 

2001)

Particulate emissions (PE) shall not 

exceed 66.80 tons per rolling, 365-day 

period.

[See b)(2)a.]

b. OAC rule 3745-31-05(A)(3)

(PTI #03-10931, issued December 6, 

2001)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR, Part 60 Subpart PPP, 40 CFR, Part 

63 Subpart NNN, OAC rule 3745-31-

05(D), OAC rule 3745-21-07(G), OAC 

rule 3745-17-07(A) and OAC rule 3745-

21-08(B).

See b)(2)b.

PE shall not exceed 1.63 pounds per 

hour (lbs/hr) and 7.01 tons per year 

(TPY). [See b)(2)c.]

Nitrogen oxide (NOx) emissions shall not 

exceed 10.54 lbs/hr and 45.32 TPY.

Organic compound (OC) emissions shall 

not exceed 1.21 lbs/hr and 5.20 TPY.

Carbon monoxide (CO) emissions shall 

not exceed 2.01 lbs/hr and 8.64 TPY.

Formaldehyde emissions shall not 

exceed 0.50 lb/hr and 2.15 TPY.

Sulfur dioxide (SO2) emissions shall not 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

exceed 0.50 lb/hr and 2.15 TPY

c. 40 CFR, Part 63, Subpart NNN

[40 CFR 63.1380 – 1399]

In accordance with 40 CFR 

63.1380(b)(2), this emissions unit is 

an existing rotary spin wool 

fiberglass manufacturing line 

producing a bonded wool fiberglass 

building insulation product.]

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 0.6 kg of 

formaldehyde per mega gram (1.2 lb of 

formaldehyde per ton) of glass pulled.

d. 40 CFR 63.1 – 15

[40 CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

e. 40 CFR, Part 60, Subpart PPP The permittee shall not cause to be 

discharged into the atmosphere from this 

emissions unit any gases which contain 

PE in excess of 5.5 kg/Mg (11.0 lbs/ton) 

of glass pulled.

f. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity, as a 6-minute average, except as 

provided by rule.

g. OAC rule 3745-17-11(B) See b)(2)e.

h. OAC rule 3745-21-07(G)(1) See b)(2)f. and c)(2).

i. OAC rule 3745-18-06(E) See b)(2)e.

j. OAC rule 3745-21-07(M)(4) Exempt, pursuant to OAC rule 3745-21-

07(M)(5)(d)(ii).

(2) Additional Terms and Conditions

a. The permittee has requested a federally enforceable restriction of 66.80 tons PE 

per rolling, 365-day period for purposes of avoiding PSD. 

The combined annual PE from Line 89, which includes emissions units P047, 

P048, P049, P050, P051, P052, P054 and P055, shall not exceed 66.80 tons, 

based upon a rolling, 365-day summation of emissions. 

b. The "Best Available Technology" (BAT) requirement for this emissions unit has 

been determined to be the use of a thermal incinerator. 

c. All PE is assumed to be in the form of PM10. 

d. The permittee has satisfied the "best available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the terms and conditions in this Permit to Install.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 61 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

e. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

f. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(2), d)(2), e)(1)f.]

The emission limitations and control requirements from the amended 21-07 rule,

and the associated operational restrictions and the monitoring, record keeping, 

and reporting requirements contained in this permit, shall become federally 

enforceable on the date the U.S. EPA approves the revised OAC rule 3745-21-

07 as a revision to the Ohio State Implementation Plan. The following terms 

shall become federally enforceable after U.S. EPA approves the rule revision:

[c)(3), d)(3), e)(1)g.]

c) Operational Restrictions

(1) The maximum annual number of operating hours for this emissions unit shall not exceed 

8600, based upon a rolling, 12-month summation of the monthly numbers of operating 

hours.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-10931] 

(2) The permittee shall not employ any material in this emissions unit that does not comply 

with the following:

a. The volatile content of each material employed shall consist of only water and 

liquid organic material;

b. The liquid organic material shall comprise no more than 20% (by volume) of the 

volatile content; and

c. The volatile content of each material shall not be a photo-chemically reactive 

material.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-10931] 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 62 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(3) The use of any liquid organic material or substance containing liquid organic material 

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(M)] 

(4) The permittee must operate each incinerator used to control formaldehyde emissions 

such that any 3-hour block average temperature in the firebox does not fall below the 

average established during the performance test as specified in 40 CFR 63.1384. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

(5) The permittee must use a resin in the formulation of binder such that the freeformaldehyde content of the resin used does not exceed the free-formaldehyde range 

contained in the specification for the resin used during the performance test as specified 

in 40 CFR 63.1384. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

(6) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR 63.1384. For the purposes of this standard, adding or increasing the quantity of 

urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall collect and record the following information each month for this 

emissions unit:

a. The composition of the volatile content of each material employed;

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed; and

c. Documentation on whether or not the volatile content of each material employed 

is a photo-chemically reactive material, as defined in OAC rule 3745-21-01(C)(5).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]

(2) The permittee shall collect and record the following information each month for this 

emissions unit:

a. The composition of the volatile content of each material employed; and

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed; 

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]
Final Title V Permit

Permit Number: P0086884

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Effective Date: 1/5/2010

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(3) The permittee shall maintain the following daily records for this emissions unit:

a. the company identification for each product group manufactured;

b. the numbers of hours of production for each product group manufactured;

c. the calculated PE factor (lbs PE/hour of production), based upon the emission 

factor curve*, for each product group manufactured; and 

d. the total PE rate (lbs/day), for all the product groups manufactured [summation of 

(c x b) for all product groups]. 

* The permittee calculates the hourly PE by employing a pac factor. The pack factor is 

the design density of each product produced multiplied by the design thickness of the 

same product. This resultant value is used to figure out the PE (lbs/hr) from the emission 

factor curve. The emission factor curve is a statistical polynomial and was derived from 

multiple stack tests on this emissions unit. The hourly PE calculated from the polynomial 

is then multiplied by the number of hours of production of the product for which the pack 

factor was calculated.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

(4) The permittee shall calculate and maintain daily records of the particulate emissions and 

the rolling 365-day emissions of particulates, in tons, for emissions units P047, P048, 

P049, P048, P049, P050, P051, P052, P054 and P055, combined.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]

(5) The permittee shall maintain monthly records of the following information:

a. the operating hours for each month; and

b. the rolling, 12-month summation of the operating hours.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]

(6) The permittee shall properly install, operate, and maintain a monitoring device that 

continuously measures and records the operating temperature in the firebox of each 

incinerator when the emissions unit(s) is/are in operation, including periods of startup 

and shutdown. Units shall be in degrees Fahrenheit. The accuracy for each 

thermocouple, monitor, and recorder shall be guaranteed by the manufacturer to be 

within + 1 percent of the temperature being measured or + 5 degrees Fahrenheit, 

whichever is greater. The temperature monitor and recorder shall be installed, 

calibrated, operated, and maintained in accordance with the manufacturer=s 

recommendations, instructions, and the operating manuals, with any modifications 

deemed necessary by the permittee. The permittee shall collect and record the following 

information each day the emissions unit(s) is/are in operation:

a. all 3-hour blocks of time, when the emissions unit(s) controlled by the thermal 

oxidizer was/were in operation, during which the average combustion 

temperature within the firebox of each incinerator fell below the average 

temperature measured during the most recent performance test that 

demonstrated the emissions unit(s) was/were in compliance; and
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Permit Number: P0086884

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Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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b. a log (date and total time) of the downtime or bypass of the capture (collection) 

system and thermal oxidizer, and/or downtime of the monitoring equipment, 

when the associated emissions unit(s) was/were in operation.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

10931]

(7) Whenever the monitored average combustion temperature within the thermal 

oxidizer/incinerator deviates from the range or limit established in accordance with this 

permit, the permittee shall promptly investigate the cause of the deviation. The 

permittee shall maintain records of the following information for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the operation of the control 

equipment within the acceptable range/limit specified in this permit, unless the permittee 

determines that corrective action is not necessary and documents the reasons for that 

determination and the date and time the deviation ended. The permittee shall maintain 

records of the following information for each corrective action taken:

a. a description of the corrective action;

b. the date corrective action was completed;

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the temperature readings immediately after the corrective action was 

implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

The temperature range/limit is effective for the duration of this permit, unless revisions 

are requested by the permittee and approved in writing by the appropriate Ohio EPA 

District Office or local air agency. The permittee may request revisions to the permitted 

temperature range/limit based upon information obtained during future performance

tests that demonstrate compliance with the allowable emission rate(s) for the controlled 

pollutant(s). In addition, approved revisions to the temperature range/limit will not 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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constitute a relaxation of the monitoring requirements of this permit and may be 

incorporated into this permit by means of a minor permit modification.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]

(8) The permittee must inspect each incinerator at least once per year according to the 

procedures in the operations, maintenance, and monitoring plan. At a minimum, an 

inspection must include the following:

a. Inspect all burners, pilot assemblies, and pilot sensing devices for proper 

operation and clean pilot sensor, as necessary;

b. Ensure proper adjustment of combustion air and adjust, as necessary;

c. Inspect, when possible, internal structures, for example, baffles, to ensure 

structural integrity per the design specifications; 

d. Inspect dampers, fans, and blowers for proper operation; 

e. Inspect for proper sealing; 

f. Inspect motors for proper operation; 

g. Inspect combustion chamber refractory lining and clean and repair/replace lining, 

as necessary; 

h. Inspect incinerator shell for corrosion and/or hot spots; 

i. For the burn cycle that follows the inspection, document that the incinerator is 

operating properly and make any necessary adjustments; 

j. Generally observe that the equipment is maintained in good operating condition; 

and

k. Complete all necessary repairs as soon as practicable. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(9) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation of binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(10) The permittee must monitor and record the formulation of each batch of binder used. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(11) The permittee must monitor and record at least once every 8 hours, the product (LOI) 

and product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(12) The permittee shall develop and implement a written plan as described in 40 CFR part 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR part 63.6(e)(3), the plan shall include: 

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended; 

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction or minimize emissions; and 

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer's instructions and recommendations for routine 

and long-term maintenance. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(13) The permittee shall also keep records of each event as required by 40 CFR part 

63.10(b) and record and report if an action taken during a startup, shutdown, or 

malfunction is not consistent with the procedures in the plan as described in 40 CFR part 

63.10(e)(3)(iv). 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(14) As required by 40 CFR part 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart: 

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site. 

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche. 

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(15) In addition to the general records required by 40 CFR part 63.10(b)(2), the permittee 

shall maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a rotary spin manufacturing line subject to the provisions of this 

subpart, and the free formaldehyde content of each resin shipment received and 

used in the binder formulation. 

b. Incinerator operating temperature and results of periodic inspection of incinerator 

components, including any period when the temperature fell below the 

established average or the inspection identified problems with the incinerator, the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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date and time of the problem, when corrective actions were initiated, the cause of 

the problem, an explanation of the corrective actions taken, and when the cause 

of the problem was corrected. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following:

a. each period of time (start time and date, and end time and date) when the 

average combustion temperature within the firebox of each incinerator was 

outside of the acceptable range;

b. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the incinerator;

c. each incident of deviation described in Aa@ or ”b” (above) where a prompt 

investigation was not conducted;

d. each incident of deviation described in Aa@ or “b” where prompt corrective action, 

that would bring the emissions unit(s) into compliance and/or the temperature 

within the firebox of the incinerator into compliance with the acceptable range, 

was determined to be necessary and was not taken;

e. each incident of deviation described in Aa@ or “b” where proper records were not 

maintained for the investigation and/or the corrective action(s);

f. each month during which a non-complying material [see c)(2)] was employed;

g. each month during which a non-complying material [see c)(3)] was employed;

h. all exceedances of the rolling, 12-month numbers of operating hours restriction of 

8600; and

i. all exceedances of the rolling, 365-day PE limitation of 66.8 tons (for emissions 

units P047, P048, P049, P050, P051, P052, P054 and P055, combined). 

These deviation reports shall be submitted in accordance with the Standard Terms and 

Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

(2) As required by 40 CFR part 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR Part 63.10(c) as well as the additional 

records required by recordkeeping requirements d)(15) and d)(16). When no deviations 

have occurred, the owner or operator shall submit a report stating that no excess 

emissions occurred during the reporting period. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 68 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63.1386(e) and 40 CFR 

Part 63.10] 

f) Testing Requirements

(1) Compliance with the emission limitations in b)(1) of the terms and conditions of this 

permit shall be determined in accordance with the following methods:

a. Emission Limitation:

66.80 tons PE per rolling, 365-day period (for emissions units P047, P048, P049, 

P050, P051, P052, P054 and P055, combined)

Applicable Compliance Method:

Compliance with the rolling, 365-day PE limitation shall be demonstrated by the 

record keeping requirements specified in d) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

b. Emission Limitations:

PE shall not exceed 1.63 lbs/hr and 7.01 tpy.

Applicable Compliance Method:

If required, compliance shall be demonstrated based on the results of stack 

testing conducted in accordance with Methods 1 through 5 of 40 CFR, Part 60, 

Appendix A.

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

c. Emission Limitations:

OC emissions shall not exceed 1.21 lbs/hr and 5.20 tpy.

Applicable Compliance Method:

If required, compliance shall be demonstrated by stack testing conducted in 

accordance with Methods 1-4 and 18, 25 or 25A, as appropriate, of 40 CFR, Part 

60, Appendix A.

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

d. Emission Limitations:

NOx emissions shall not exceed 10.54 lbs/hr and 45.32 tpy.

Applicable Compliance Method:

If required, compliance shall be demonstrated based on the results of stack 

testing conducted in accordance with Methods 1 - 4 and 7E of 40 CFR, Part 60, 

Appendix A. 

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

e. Emission Limitations:

CO emissions shall not exceed 2.01 lbs/hr and 8.64 tpy.

Applicable Compliance Method:

If required, compliance shall be demonstrated by stack testing conducted in 

accordance with Methods 1 - 4 and 10 of 40 CFR, Part 60, Appendix A. 

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

f. Emission Limitations:

Formaldehyde emissions shall not exceed 0.50 lb/hr and 2.15 tpy.

Applicable Compliance Method:

If required, compliance shall be demonstrated by stack testing conducted in 

accordance with Methods 1-4, 316 or 318 of 40 CFR, Part 60, Appendix A.

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

g. Emission Limitations:

SO2 emissions shall not exceed 0.50 lb/hr and 2.15 tpy.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method:

If required, compliance shall be demonstrated by stack testing conducted in 

accordance with Methods 1 - 4 and 6 of 40 CFR, Part 60, Appendix A.

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

h. Emission Limitations:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance in accordance with the 

methods specified in OAC rule 3745-17-03 (B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)] 

i. Emission Limitations:

PE shall not exceed 11.0 lbs/ton of glass pulled (5.5 kg/Mg).

Applicable Compliance Method:

If required, compliance with the allowable PE limitation above shall be 

determined based on the results of emission testing conducted in accordance 

with Methods 1 - 5E of 40 CFR, Part 60, Appendix A.

[Authority for term: OAC rule 3745-77-07(C)(1), 40 CFR Part 60 Subpart PPP 

and PTI 03-10931]

j. Emission Limitation:

Formaldehyde emissions shall not exceed 1.2 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) Unless disapproved by the Director, the permittee of a rotary spin manufacturing line 

regulated by this subpart may conduct short-term experimental production runs using 

binder formulations or other process modifications where the process parameter values 

would be outside those established during performance tests without first conducting 

performance tests. Such runs must not exceed 1 week in duration unless the Director 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

approves a longer period. The permittee must notify the Director and postmark or deliver 

the notification at least 15 days prior to commencement of the short-term experimental 

production runs. The Director must inform the permittee of a decision to disapprove or 

must request additional information prior to the date of the short-term experimental 

production runs. Notification of intent to perform an experimental short-term production 

run shall include the following information: 

a. The purpose of the experimental production run; 

b. The affected line; 

c. How the established process parameters will deviate from previously approved 

levels; 

d. The duration of the experimental production run; 

e. The date and time of the experimental production run; and 

f. A description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1) and 40 CFR Part 63.1384] 

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 72 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

7. P052, Unit 89 - Cooling Table

Operations, Property and/or Equipment Description: 

Cooling table.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(D)

(PTI #03-10931, issued December 6, 

2001 )

66.80 tons particulate emissions (PE) per 

rolling, 365-day period [See b)(2)a.]

b. OAC rule 3745-31-05(A)(3)

(PTI #03-10931, issued December 6, 

2001)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR, Part 60 Subpart PPP, 40 CFR, Part 

63 Subpart NNN, OAC rule 3745-31-

05(D), OAC rule 3745-21-07(G) and OAC 

rule 3745-17-07(A).

See b)(2)b.

PE shall not exceed 1.53 pounds per 

hour (lbs/hr) and 6.58 tons per yr (tpy) 

[See b)(2)c.]

Organic compound (OC) emissions shall 

not exceed 0.66 lbs/hr and 2.84 tpy.

Formaldehyde emissions shall not

exceed 0.35 lb/hr and 1.51 tpy.

c. 40 CFR, Part 63, Subpart NNN

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

63.1380(b)(2), this emissions unit is 

an existing rotary spin wool 

fiberglass manufacturing line 

producing a bonded wool fiberglass 

building insulation product.]

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 0.6 kg of 

formaldehyde per mega gram (1.2 lb of 

formaldehyde per ton) of glass pulled 

from each existing rotary spin 

manufacturing line.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 73 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

d. 40 CFR, Part 60, Subpart PPP The permittee shall not cause to be 

discharged into the atmosphere from this 

emissions unit any gases which contain 

PE in excess of 5.5 kg/Mg (11.0 lbs/ton) 

of glass pulled.

e. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity, as a 6-minute average, except as 

provided by rule.

f. OAC rule 3745-17-11(B) See b)(2)e.

g. OAC rule 3745-21-07(G)(2) None [See b)(2)f. and c)(5)]

h. 40 CFR 63.1-15

[40 CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN show which part of the 

general provisions in 40 CFR 63.1-15 

apply.

(2) Additional Terms and Conditions

a. The permittee has requested a federally enforceable restriction of 66.80 tons PE 

per rolling, 365-day period for purposes of avoiding PSD. 

b. The combined annual PE from Line 89, which includes emissions units P047, 

P048, P049, P050, P051, P052, P054 and P055, shall not exceed 66.80 tons, 

based upon a rolling, 365-day summation of emissions. 

c. The "Best Available Technology" (BAT) requirement for this emissions unit has 

been determined to be the use of a venturi scrubber. 

d. All PE is assumed to be in the form of PM10. 

e. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

f. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(7), d)(4), e(1)h.]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 74 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c) Operational Restrictions

(1) The maximum annual number of operating hours for this emissions unit shall not exceed 

8600, based upon a rolling, 12-month summation of the monthly numbers of operating 

hours.

[Authority for term: OAC rule 3745-77-07(A)(1) and PTI 03-10931] 

(2) The permitee must initiate corrective action with 1 hour when the average pressure drop, 

liquid flow rate, or chemical feed rate for any 3-hour block period is outside the limits 

established during the performance test as specified in 40 CFR 63.1384 for each wet 

scrubbing control device and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

(3) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64, Subpart D when any scrubber parameter is 

outside the limit(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

(4) The permittee must operate each scrubber such that each monitored parameter is not 

outside the limit(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1) and 40 CFR Part 63 Subpart NNN] 

(5) The permittee must use a resin in the formulation of binder such that the freeformaldehyde content of the resin used does not exceed the free-formaldehyde range 

contained in the specification for the resin used during the performance test as specified 

in 40 CFR part 63.1384(a)(9). 

[Authority for term: OAC rule 3745-77-07(A)(1) and 40 CFR, Part 63.1382(b)(9)] 

(6) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR part 63.1384(a)(9). For the purposes of this standard, adding or increasing the 

quantity of urea and/or lignin in the binder formulation does not constitute a change in 

the binder formulation. 

[Authority for term: OAC rule 3745-77-07(A)(1) and 40 CFR, Part 63.1382(b)(10)] 

(7) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01(C)(5), is prohibited.

[Authority for term: OAC rules 3745-77-07(A)(1), 3745-21-07(G) and PTI 03-10931] 

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall maintain the following daily records for this emissions unit:

a. the company identification for each product group manufactured;
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Permit Number: P0086884

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Effective Date: 1/5/2010

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b. the numbers of hours of production for each product group manufactured;

c. the calculated PE factor (lbs PE/hour of production), based upon the emission 

factor curve*, for each product group manufactured; and 

d. the total PE rate (lbs/day), for all the product groups manufactured [summation 

of (c x b) for all product groups]. 

* The permittee calculates the hourly PE by employing a pac factor. The pack factor is 

the design density of each product produced multiplied by the design thickness of the 

same product. This resultant value is used to figure out the PE (lbs/hr) from the emission 

factor curve. The emission factor curve is a statistical polynomial and was derived from 

multiple stack tests on this emissions unit. The hourly PE calculated from the polynomial 

is then multiplied by the number of hours of production of the product for which the pack 

factor was calculated.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

(2) The permittee shall calculate and maintain daily records of the particulate emissions and 

the rolling 365-day emissions of particulates, in tons, for emissions units P047, P048, 

P049, P048, P049, P050, P051, P052, P054 and P055, combined.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

(3) The permittee shall maintain monthly records of the following information:

a. the operating hours for each month; and

b. the rolling, 12-month summation of the operating hours.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931]

(4) The permittee shall maintain records of the following information each month for this 

emissions unit:

a. the company identification for each liquid organic material employed; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

(5) In order to maintain compliance with the applicable emission limitation(s) contained in 

this permit, the acceptable pressure drop across the scrubber, that must be maintained 

in order to demonstrate compliance, shall not be less than 8.4 inches w.c.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]

(6) In order to maintain compliance with the applicable emission limitation(s) contained in 

this permit, the acceptable scrubber liquid flow rate, that shall be maintained in order to 

demonstrate compliance, shall not be less than 135 gallons per minute.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]
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Effective Date: 1/5/2010

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(7) The shall install, calibrate, maintain, and operate monitoring devices that continuously 

monitor and record the gas pressure drop across each scrubber and scrubbing liquid 

flow rate to each scrubber according to the procedures in the operations, maintenance, 

and monitoring plan. The pressure drop monitor is to be certified by its manufacturer to 

be accurate within 250 Pascal (1 inch water gauge) over its operating range, and the 

flow rate monitor is to be certified by its manufacturer to be accurate within 5 percent 

over its operating range. The permittee must also continuously monitor and record the 

feed rate of any chemical(s) added to the scrubbing liquid.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 40 CFR 

Part 63 Subpart PPP; PTI 03-10931]

(8) Whenever the monitored value for any parameter deviates from the range(s) or minimum 

limit(s) established in accordance with this permit, the permittee shall promptly 

investigate the cause of the deviation. The permittee shall maintain records of the 

following information for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the control equipment parameters 

within the acceptable range(s), or at or above the minimum limit(s) specified in this 

permit, unless the permittee determines that corrective action is not necessary and 

documents the reasons for that determination and the date and time the deviation 

ended. The permittee shall maintain records of the following information for each 

corrective action taken:

a. a description of the corrective action;

b. the date the corrective action was completed;

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop and flow rate readings immediately after the corrective action 

was implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.
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Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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These range(s) and/or limit(s) for the pressure drop and liquid flow rate are effective for 

the duration of this permit, unless revisions are requested by the permittee and approved 

in writing by the appropriate Ohio EPA District Office or local air agency. The permittee 

may request revisions to the permitted range or limit for the pressure drop or liquid flow 

rate based upon information obtained during future performance tests that demonstrate 

compliance with the allowable particulate emission rate for this/these emissions unit(s). 

In addition, approved revisions to the range or limit will not constitute a relaxation of the 

monitoring requirements of this permit and may be incorporated into this permit by 

means of a minor permit modification.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(9) All monitoring devices required under 40 CFR, Part 60, Subpart PPP shall be 

recalibrated quarterly in accordance with procedures under section 60.13(b).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 60 Subpart PPP; PTI 03-

10931]

(10) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation of binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(11) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63Subpart NNN] 

(12) The permittee must monitor and record at least once every 8 hours, the product Loss on 

Ignition (LOI) and product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63.1383(l)] 

(13) The permittee shall develop and implement a written plan as described in 40 CFR part 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR part 63.6(e)(3), the plan shall include: 

a. procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended; 

b. corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction or minimize emissions; and 

c. a maintenance schedule for each control device and process modification that is 

consistent with the manufacturer's instructions and recommendations for routine 

and long-term maintenance. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63.6] 
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Effective Date: 1/5/2010

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(14) The permittee shall keep records of each event as required by 40 CFR part 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR part 63.10(e)(3)(iv). 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63.10] 

(15) As required by 40 CFR part 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart: 

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site. 

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche. 

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63.10] 

(16) In addition to the general records required by 40 CFR part 63.10(b)(2), the permittee 

shall maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a rotary spin manufacturing line subject to the provisions of this 

subpart, and the free formaldehyde content of each resin shipment received and 

used in the binder formulation. 

b. Scrubber pressure drop, scrubbing liquid flow rate, and any chemical additive 

(including chemical feed rate to the scrubber), including any period when a 

parameter level(s) deviated from the established limit(s), the date and time of the 

deviation, when corrective actions were initiated, the cause of the deviation, an 

explanation of the corrective actions taken, and when the cause of the deviation 

was corrected. 

c. Glass pull rate, including any period when the pull rate exceeded the average 

pull rate established during the performance test by more than 20 percent, the 

date and time of the exceedance, when corrective actions were initiated, the 

cause of the exceedance, an explanation of the corrective actions taken, and 

when the cause of the exceedance was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63.10] 

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following:
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a. each period of time (start time and date, and end time and date) when the 

pressure drop across the scrubber and/or the liquid flow rate was/were outside of 

the appropriate range or exceeded the applicable limit contained in this permit;

b. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the scrubber;

c. each incident of deviation described in Aa@ or “b” (above) where a prompt 

investigation was not conducted;

d. each incident of deviation described in Aa@ or “b” where prompt corrective action, 

that would bring the pressure drop and/or liquid flow rate into compliance with the 

acceptable range, was determined to be necessary and was not taken; 

e. each incident of deviation described in Aa@ or “b” where proper records were not 

maintained for the investigation and/or the corrective action(s), as identified in the 

monitoring and record keeping requirements of this permit.

f. all exceedances of the rolling, 12-month hours of operation restriction of 8600;

g. all exceedances of the rolling, 365-day PE limitation of 68.8 tons (for emissions 

units P047, P048, P049, P050, P051, P052, P054 and P055, combined); and

h. each month during which a photochemically reactive material was employed. 

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]

(2) As required by 40 CFR part 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR Part 63.10(c) as well as the additional 

records required by the record keeping requirements of 40 CFR part 63.1386(d). When 

no deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR, Part 63.1386; 40 CFR Part 

63.10]

f) Testing Requirements

(1) Compliance with the emission limitations in b)(1) of the terms and conditions of this 

permit shall be determined in accordance with the following methods:

a. Emission Limitation:

66.80 tons PE per rolling, 365-day period (for emissions units P047, P048, P049, 

P050, P051, P052, P054 and P055, combined)

Applicable Compliance Method:

Compliance with the rolling, 365-day PE limitation shall be demonstrated by the 

record keeping requirements specified in d) of this permit.
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Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

b. Emission Limitations:

PE shall not exceed 1.53 lbs/hr and 6.58 tpy.

Applicable Compliance Method:

If required, compliance with the hourly allowable PE limitation above shall be 

based on the results of stack testing conducted in accordance with Methods 1 

through 5 of 40 CFR, Part 60, Appendix A.

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

c. Emission Limitations:

OC emissions shall not exceed 0.66 lb/hr and 2.84 tpy.

Applicable Compliance Method:

If required, compliance shall be demonstrated by stack testing conducted in 

accordance with Method 18, 25 or 25A, as appropriate, of 40 CFR, Part 60, 

Appendix A. 

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

d. Emission Limitations:

Formaldehyde emissions shall not exceed 0.35 lb/hr and 1.51 tpy.

Applicable Compliance Method: 

If required, compliance shall be demonstrated by stack testing conducted in 

accordance with Method 316 or 318 of 40 CFR, Part 60, Appendix A. 

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 
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Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e. Emission Limitations:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance in accordance with the 

methods specified in OAC rule 3745-17-03 (B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)] 

f. Emission Limitations:

PE shall not exceed 11.0 lbs/ton of glass pulled (5.5 kg/Mg).

Applicable Compliance Method:

If required, compliance with the allowable PE limitation above shall be 

determined based on the results of emission testing conducted in accordance 

with Methods 1 - 5E of 40 CFR, Part 60, Appendix A.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 60 Subpart PPP; 

PTI 03-10931] 

g. Emission Limitation:

Formaldehyde emissions shall not exceed 1.2 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) Unless disapproved by the Director, the permittee of a rotary spin manufacturing line 

regulated by this subpart may conduct short-term experimental production runs using 

binder formulations or other process modifications where the process parameter values 

would be outside those established during performance tests without first conducting 

performance tests. Such runs must not exceed 1 week in duration unless the Director 

approves a longer period. The permittee must notify the Director and postmark or deliver 

the notification at least 15 days prior to commencement of the short-term experimental 

production runs. The Director must inform the permittee of a decision to disapprove or 

must request additional information prior to the date of the short-term experimental 

production runs. Notification of intent to perform an experimental short-term production 

run shall include the following information: 

a. The purpose of the experimental production run; 

b. The affected line; 
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Effective Date: 1/5/2010

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c. How the established process parameters will deviate from previously approved 

levels; 

d. The duration of the experimental production run; 

e. The date and time of the experimental production run; and 

f. A description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63.1384] 

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

8. P060, Batch Receiving

Operations, Property and/or Equipment Description: 

Raw material batch receiving system with baghouse

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI #03-16294, issued July 6, 2006)

Particulate emissions (PE) shall not 

exceed 0.04 pound per hour (lb/hr) and 

0.18 ton per year (tpy).

See b)(2)a. & b)(2)b.

Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 5% 

opacity, as a six-minute average.

b. OAC rule 3745-17-07(A) See b)(2)c.

c. OAC rule 3745-17-11(B) See b)(2)c.

(2) Additional Terms and Conditions

a. The "Best Available Technology" (BAT) requirement for this emissions unit has 

been determined to be the use of a baghouse (Daybin dust collector) with an 

overall control efficiency of 99%.

b. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

c. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c) Operational Restrictions

(1) None.
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Permit Number: P0086884

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Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations: PE shall not exceed 0.04 lbs/hr and 0.18 tpy.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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Applicable Compliance Method: The hourly allowable PE limitation was 

established by multiplying the maximum process weight rate (lb/hr) [as indicated 

in the permit application] by a controlled emission factor (lb/lb of glass] derived 

from stack testing of a similar emissions unit. If required, the permittee shall 

demonstrate compliance hourly allowable PE limitation by testing in accordance 

with Methods 1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitation: Visible PE from the stack(s) serving this emissions unit 

shall not exceed 5% opacity, as a six-minute average.

Applicable Compliance Method: If required, compliance with the visible 

emission limitation for the baghouse stack shall be determined in accordance 

with Test Method 9 as set forth in “Appendix on Test Methods” in 40 CFR, Part 

60 (“Standards of Performance for New Stationary Sources”), as such Appendix 

existed on July 1, 2002.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

9. P082, Unit 807 - Forming and Collection

Operations, Property and/or Equipment Description: 

Melts glass using natural gas to make glass fibers.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR Part 63 Subpart NNN, OAC rule 

3745-17-07(A) and OAC rule 3745-21-

07(G).

Particulate emissions (PE) shall not 

exceed 6.05 pounds per hour (lbs/hr) and 

26.50 tons per year (tpy). [See b)(2)a.].

Carbon monoxide (CO) emissions shall 

not exceed 2.02 lbs/hr and 8.85 tpy.

Organic compound (OC) emissions shall 

not exceed 1.87 lbs/hr and 8.19 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.21 lb/hr and 0.92 tpy.

b. OAC rule 3745-17-07(A) Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule.

c. 40 CFR Part 63, Subpart NNN

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

63.1380(b)(3), this emissions unit is 

a new flame attenuation wool 

fiberglass manufacturing line 

producing a bonded pipe product.]

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 3.4 kilogram (kg) 

of formaldehyde per mega gram (Mg) (6.8 

lbs of formaldehyde per ton) of glass 

pulled.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

d. OAC rule 3745-21-07(G)(2) None [See b)(2)d. and c)(1)]

e. OAC rule 3745-17-11(B) See b)(2)b.

f. OAC rule 3745-21-08(B) See b)(2)c.

g. OAC rule 3745-18-06(E) See b)(2)b.

h. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

d. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(1) and e)(1)]

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 88 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294] 

(2) The permitee must initiate corrective action with 1 hour when the average pressure drop, 

liquid flow rate, or chemical feed rate for any 3-hour block period is outside the limits 

established during the performance test as specified in 40 CFR 63.1384 for each wet 

scrubbing control device and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(3) The permittee must implement a Quality Improvement Plan (QIP) consistent with the 

compliance assurance monitoring provisions of 40 CFR Part 64, Subpart D when any 

scrubber parameter is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 5 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(4) The permittee must operation each scrubber such that each monitored parameter is not 

outside the limit(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(5) The permittee must use a resin in the formulation binder such that the free-formaldehyde 

content of the resin used does not exceed the free-formaldehyde range contained in the 

specification for the resin used during the performance test as specified in 40 CFR 

63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR 63.1384(a)(9). For the purposes of this standard, adding or increasing the quantity 

of urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. the company identification for each liquid organic material employed in this 

emissions unit; and
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 89 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-16294] 

(2) The shall install, calibrate, maintain, and operate monitoring devices that continuously 

monitor and record the gas pressure drop across each scrubber and scrubbing liquid 

flow rate to each scrubber according to the procedures in the operations, maintenance, 

and monitoring plan. The pressure drop monitor is to be certified by its manufacturer to 

be accurate within 250 Pascal (1 inch water gauge) over its operating range, and the 

flow rate monitor is to be certified by its manufacturer to be accurate within 5 percent 

over its operating range. The permittee must also continuously monitor and record the 

feed rate of any chemical(s) added to the scrubbing liquid.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(3) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(4) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(5) The permittee must monitor and record at least once every 8 hours, the product LOI and 

product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended.

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction of minimize emissions.

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 90 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(8) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(9) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. Scrubber pressure drop, scrubbing liquid flow rate, and any chemical additive 

(including chemical feed rate to the scrubber), including any period when a 

parameter level(s) deviated from the established limit(s), the date and time of the 

deviation, when corrective actions were initiated, the cause of the deviation, an 

explanation of the corrective actions taken, and when the cause of the deviation 

was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(10) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirements are as stringent as or more stringent than the monitoring and 

record keeping requirements contained in Permit to Install #03-16294, issued on July 6, 

2006: d)(3), d)(7) and d)(11). The monitoring and record keeping requirements 

contained in the above-referenced Permit to Install are subsumed into the monitoring 

and record keeping requirements of this operating permit, so that compliance with these 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 91 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

requirements constitutes compliance with the underlying monitoring and record keeping 

requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-16294] 

(2) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by the record keeping requirements of d)(10) and d)(11) of this section. When 

no deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 6.05 lbs/hr and 26.50 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (tons/hr) [as indicated in the permit application] by an emission 

factor (lb/lb of glass) derived from stack testing of a similar emissions unit. If 

required, the permittee shall demonstrate compliance hourly allowable PE 

limitation by testing in accordance with Methods 1-5 of 40 CFR, Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitations: 

CO emissions shall not exceed 2.02 lbs/hr and 8.85 tpy.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 92 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum gas burning rate (mmcf/hr) [as indicated in the permit application] by 

an emission factor (lb/mmcf) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

CO emission limitation by testing in accordance with Methods 1-4 and 10 of 40 

CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

c. Emission Limitations: 

OC emissions shall not exceed 1.87 lbs/hr and 8.19 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

OC emission limitation by testing in accordance with Method 1-4, and 18, 25, or 

25A, as appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

d. Emission Limitations: 

SO2 emissions shall not exceed 0.21 lb/hr and 0.92 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

SO2 emission limitation by testing in accordance with Methods 1-4, and 6 as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 93 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

e. Emission Limitation:

Formaldehyde emissions shall not exceed 6.8 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-16294]

f. Emission Limitation:

Visible PE shall not exceed 20 percent opacity, as a six-minute average, except 

as otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1); PTI 

03-16294]

(2) Unless disapproved by the Director, the permittee conduct short-term experimental 

production runs using binder formulations or other process modifications where the 

process parameter values would be outside those established during performance tests 

without first conducting performance tests. Such runs must not exceed 1 week in 

duration unless the Director approves a longer period. The permittee must notify the 

Director and postmark or deliver the notification at least 15 days prior to commencement 

of the short-term experimental production runs. The Director must inform the permittee 

of a decision to disapprove or must request additional information prior to the date of the 

short-term experimental production runs. Notification of intent to perform an 

experimental short-term production run shall include the following information: 

a. The purpose of the experimental production run; 

b. The affected line; 

c. How the established process parameters will deviate from previously approved 

levels; 

d. The duration of the experimental production run; 

e. The date and time of the experimental production run; and 

f. A description of any emission testing to be performed during the experimental 

production run.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 94 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 95 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

10. P083, Unit 807 - Curing Oven and Sear Roll

Operations, Property and/or Equipment Description: 

Fiber glass curing oven.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294 issued July 6, 2006)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR Part 63 Subpart NNN, OAC rule 

3745-17-07(A) and OAC rule 3745-21-

07(G).

Particulate emissions (PE) shall not 

exceed 1.25 pounds per hour (lbs/hr) and 

5.48 tons per year (tpy). [See b)(2)a.].

Carbon monoxide (CO) emissions shall 

not exceed 2.79 lbs/hr and 12.22 tpy.

Organic compound (OC) emissions shall 

not exceed 1.14 lbs/hr and 4.99 tpy.

Nitrogen oxide (NOx) emissions shall not 

exceed 1.09 lbs/hr and 4.77 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.30 lb/hr and 1.31 tpy.

b. OAC rule 3745-17-07(A) Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule.

c. 40 CFR Part 63, Subpart NNN

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

63.1380(b)(3), this emissions unit is 

a new flame attenuation wool 

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 3.4 kilogram (kg) 

of formaldehyde per mega gram (Mg) (6.8 

lbs of formaldehyde per ton) of glass 

pulled.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 96 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

fiberglass manufacturing line 

producing a bonded pipe product.]

d. OAC rule 3745-21-07(G)(1) None [See b(2)d. and c)(1)]

e. OAC rule 3745-17-11(B) See b)(2)b.

f. OAC rule 3745-18-06(E) See b)(2)b.

g. OAC rule 3745-21-08(B) See b)(2)c.

h. OAC rule 3745-21-07(M)(4) Exempt pursuant to OAC rule 3745-21-

07(M)(5)(d)(ii).

i. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

d. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3). e)(2).]

The emission limitations and control requirements from the amended 21-07 rule,

and the associated operational restrictions and the monitoring, record keeping, 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 97 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

and reporting requirements contained in this permit, shall become federally 

enforceable on the date the U.S. EPA approves the revised OAC rule 3745-21-

07 as a revision to the Ohio State Implementation Plan. The following terms 

shall become federally enforceable after U.S. EPA approves the rule revision:

[c)(2), d)(4), e)(3)]

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]

(2) The use of any liquid organic material or substance containing liquid organic material 

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(M)]

(3) The permittee must initiate corrective action within 1 hour when the monitored process 

parameter level(s) is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for the process modification(s) used to control 

formaldehyde emissions and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(4) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64, Subpart D when the process parameter(s) is 

outside the limits(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(5) The permittee must operate the process modifications such that the monitored process 

parameter(s) is not outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 10 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must use a resin in the formulation binder such that the free-formaldehyde 

content of the resin used does not exceed the free-formaldehyde range contained in the 

specification for the resin used during the performance test as specified in 40 CFR 

63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 98 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(7) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR 63.1384(a)(9). For the purposes of this standard, adding or increasing the quantity 

of urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-16294]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 99 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-16294]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-16294]

(4) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. The composition of the volatile content of each material employ; and

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]

(5) The permittee must establish a correlation between formaldehyde emissions and a 

process parameter(s) to be monitored.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must monitor the established parameter(s) according to the procedures in 

the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) The permittee must include as part of their operations, maintenance, and monitoring 

plan the following information:

a. Procedures for the proper operation and maintenance of the process.

b. Process parameter(s) to be monitored to demonstrate compliance with the 

applicable emission limits in 40 CFR 63.1382. Examples of process parameters 

include loss on ignition (LOI), binder solids content, and binder application rate.

c. Correlation(s) between process parameter(s) to be monitored and formaldehyde 

emissions.

d. A schedule for monitoring the process parameter(s).

e. Record keeping procedures, consistent with the record keeping requirements of 

40 CFR Part 63.1386, to show that the process parameter value(s) established 

during the performance test is not exceeded.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 100 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(8) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(9) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(10) The permittee must monitor and record at least once every 8 hours, the product LOI and 

product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(11) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended.

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction of minimize emissions.

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(12) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(13) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(14) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. Process parameter level(s) for flame attenuation manufacturing lines that use 

process modifications to comply with the emission limits, including any period 

when the parameter level(s) deviated from the established limit(s), the date and 

time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of 

the deviation was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-

16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 102 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(3) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material was employed. These deviation reports 

shall be submitted in accordance with the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 77-07(C)(1); OAC rule 3745-21-07(M)]

(4) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by the record keeping requirements of paragraphs (d)(15) and d)(16). When no 

deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 1.25 lbs/hr and 5.48 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (lb/hr) [as indicated in the permit application] by an emission factor 

(lb/lb of glass) derived from stack testing of a similar emissions unit. If required, 

the permittee shall demonstrate compliance hourly allowable PE limitation by 

testing in accordance with Methods 1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitations: 

CO emissions shall not exceed 2.79 lbs/hr and 12.22 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

CO emission limitation by testing in accordance with Methods 1-4 and 10 of 40 

CFR, Part 60, Appendix A.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 103 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

c. Emission Limitations: 

OC emissions shall not exceed 1.14 lbs/hr and 4.99 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

OC emission limitation by testing in accordance with Methods 1-4 and Method 

18, 25, or 25A, as appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

d. Emission Limitations:

NOx emissions shall not exceed 1.09 lbs/hr and 4.77 tpy.

Applicable Compliance Method: 

The hourly allowable NOx emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

NOx emission limitation by testing in accordance with Methods 1-4 and 7, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

e. Emission Limitations:

SO2 emissions shall not exceed 0.30 lb/hr and 1.31 tpy.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 104 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass] derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

SO2 emission limitation by testing in accordance with Methods 1-4 and 6, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

f. Emission Limitation:

Formaldehyde emissions shall not exceed 6.8 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-16294]

g. Emission Limitation:

Visible PE shall not exceed 20 percent opacity, as a six-minute average, except 

as otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-07(B); PTI 

03-16294]

(2) Unless disapproved by the Director, the permittee of a rotary spin manufacturing line 

regulated by this subpart may conduct short-term experimental production runs using 

binder formulations or other process modifications where the process parameter values 

would be outside those established during performance tests without first conducting 

performance tests. Such runs must not exceed 1 week in duration unless the Director 

approves a longer period. The permittee must notify the Director and postmark or deliver 

the notification at least 15 days prior to commencement of the short-term experimental 

production runs. The Director must inform the permittee of a decision to disapprove or 

must request additional information prior to the date of the short-term experimental 

production runs. Notification of intent to perform an experimental short-term production 

run shall include the following information: 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 105 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. The purpose of the experimental production run; 

b. The affected line; 

c. How the established process parameters will deviate from previously approved 

levels; 

d. The duration of the experimental production run; 

e. The date and time of the experimental production run; and 

f. A description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1) and 40 CFR Part 63.1384]

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 106 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

11. P084, Unit 807 - Finishing

Operations, Property and/or Equipment Description: 

Product finishing.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

Particulate emissions (PE) shall not 

exceed 0.59 pound per hour (lb/hr) and 

2.58 tons per year (tpy).

Visible PE from the stack(s) serving this 

emissions unit shall not exceed 5% 

opacity, as a six-minute average.

[See b)(2)a. and b)(2)b.]

b. OAC rule 3745-17-07(A) See b)(2)c.

c. OAC rule 3745-17-11(B) See b)(2)c.

d. 40 CFR Part 64 – Compliance 

Assurance Monitoring (CAM)

See c)(1) and d)(1) through d)(6).

(2) Additional Terms and Conditions

a. The "Best Available Technology" (BAT) requirement for this emissions unit has 

been determined to be the use of a control system consisting of a cyclone and 

baghouse (finishing dust collector). The control system shall achieve a 99% 

removal efficiency for PE (100% capture).

b. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

c. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3). 

c) Operational Restrictions

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 107 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

d) Monitoring and/or Recordkeeping Requirements

(1) In order to maintain compliance with the applicable emission limitations(s) contained in 

this permit, the acceptable range established for the pressure drop across the baghouse 

is between 1.0 to 6.0 inches of water.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR 64.3(a)(2)]

(2) At all times, the permittee shall maintain the monitoring, including but not limited to, 

maintaining necessary parts for routine repairs of the monitoring equipment.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(b)] 

(3) After approval of monitoring under this part, if the permittee identifies a failure to achieve 

compliance with an emission limitation or standard for which the approved monitoring did 

not provide an indication of an excursion or exceedance while providing valid data, or 

the results of compliance or performance testing document a need to modify the existing 

indicator ranges or designated conditions, the permittee shall promptly notify the 

permitting authority and, if necessary, submit a proposed modification to the part 70 or 

71 permit to address the necessary monitoring changes. Such a modification may 

include, but is not limited to, reestablishing indicator ranges or designated conditions, 

modifying the frequency of conducting monitoring and collecting data, or the monitoring 

of additional parameters.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(e)]

(4) The CAM plan for this emissions unit has been developed for particulates. The CAM 

performance indicator for the baghouse controlling this emissions unit is pressure drop in 

inches of water which is based upon manufacturer’s recommendations. When the 

pressure drop of the baghouse is operating outside the indicator range, the permittee 

shall take corrective action to restore operation of the emissions unit and/or its control 

equipment to its normal or usual manner of operation as expeditiously as practicable in 

accordance with good air pollution control practices for minimizing emissions and comply 

with the reporting requirements specified e). The emissions unit and control equipment 

shall be run in accordance with the approved CAM Plan, or any approved revision of the 

Plan. The baghouse operating parameter will be re-verified through periodic emission 

testing, or if the baghouse or emissions units operating conditions change. In addition to 

periodic monitoring of the baghouse operating parameter, the permittee also has an 

inspection and maintenance program for the baghouse. Based on the results of the 

monitoring and inspection program, repairs to the baghouse shall be made as needed. If 

the current CAM indicators and/or the baghouse inspection program are considered 

inadequate, the permittee will develop a Quality Improvement Plan.

[Authority for term: OAC rule 3745-77-07(A)(3)(a); OAC rule 3745-77-07(A)(3)(b); 40 

CFR Part 64.3(a); 40 CFR Part 64.6(c); 40 CFR Part 64.7(d); 40 CFR Part 64.8]

(5) The permittee shall properly install, operate, and maintain equipment to continuously 

monitor the pressure drop, in inches of water, across the baghouse when the controlled 

emissions unit(s) is/are in operation, including periods of startup and shutdown. The 

permittee shall record the pressure drop across the baghouse on once-per-shift basis. 

The monitoring equipment shall be installed, calibrated, operated, and maintained in 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 108 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

accordance with the manufacturer=s recommendations, instructions, and operating 

manual(s), with any modifications deemed necessary by the permittee.

Whenever the monitored value for the pressure drop deviates from the limit or range 

established in accordance with this permit, the permittee shall promptly investigate the 

cause of the deviation. The permittee shall maintain records of the following information 

for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the operation of the control 

equipment within the acceptable range specified in this permit, unless the permittee 

determines that corrective action is not necessary and documents the reasons for that 

determination and the date and time the deviation ended. The permittee shall maintain 

records of the following information for each corrective action taken:

a. a description of the corrective action;

b. the date corrective action was completed;

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop readings immediately after the corrective action was 

implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

This range or limit on the pressure drop across the baghouse is effective for the duration 

of this permit, unless revisions are requested by the permittee and approved in writing by 

the appropriate Ohio EPA District Office or local air agency. The permittee may request 

revisions to the permitted limit or range for the pressure drop based upon information 

obtained during future testing that demonstrate compliance with the allowable particulate 

emission rate for the controlled emissions unit(s). In addition, approved revisions to the 

range or limit will not constitute a relaxation of the monitoring requirements of this permit 

and may be incorporated into this permit by means of a minor permit modification.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 64.3(a); 40 CFR Part 

64.9(b)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 109 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(6) Baghouse operating parameters shall be re-verified as a result of any changes to the 

operating conditions of the baghouse or emissions unit. In addition to periodic monitoring 

of the baghouse operating parameters, the permittee also has an inspection and 

maintenance program for the baghouse, including but not limited to:

a. checking the bags / filters for deterioration or degradation;

b. checking the cleaning system for proper operation; and

c. checking the hoppers and conveyance systems for proper operation.

Based on the results of the monitoring and inspection program, repairs to the baghouse 

shall be made as needed. If the current CAM indicators and/or the baghouse inspection 

program are considered inadequate, the permittee shall develop a Quality Improvement 

Plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(e)]

(7) The permittee shall maintain a supply of replacement parts necessary to ensure ongoing 

proper operation of the baghouse system, including, but not limited to:

a. filter bags;

b. timing boards and solenoid coils (for blow down function);

c. diaphragms and diaphragm seal kits;

d. spare set of belts; and

e. spare bearings for blower motor.

[OAC rule 3745-77-07(C)(1); 40 CFR Part 64]

(8) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirements are as stringent as or more stringent than the monitoring and 

record keeping requirements contained in Permit to Install #03-16294, issued on July 6, 

2008: [d)(4)]. The monitoring and record keeping requirements contained in the abovereferenced Permit to Install are subsumed into the monitoring and record keeping 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying monitoring and record keeping requirements 

in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following information concerning the operation of the baghouse during the operation of 

the emissions unit(s):

a. each period of time (start time and date, and end time and date) when the 

pressure drop across the baghouse was outside of the acceptable range;
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 110 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the baghouse;

c. each incident of deviation described in Aa@ (above) where a prompt investigation 

was not conducted;

d. each incident of deviation described in Aa@ where prompt corrective action, that 

would bring the pressure drop into compliance with the acceptable range, was 

determined to be necessary and was not taken; and

e. each incident of deviation described in Aa@ where proper records were not 

maintained for the investigation and/or the corrective action(s), as identified in the 

monitoring and record keeping requirements of this permit.

The quarterly deviation (excursion) reports shall be submitted in accordance with the 

reporting requirements of the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-15-03(B)(1)(a); OAC rule 3745-15-03(C); OAC rule 

3745-77-07(C)(1); 40 CFR Part 64.9(a)].

(2) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following reporting requirements are 

as stringent as or more stringent than the reporting requirements contained in Permit to 

Install # 03-16294, issued on July 6, 2008: [e)(1)]. The reporting requirements 

contained in the above-referenced Permit to Install are subsumed into the reporting 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying reporting requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 0.59 lb/hr and 2.58 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (lb/hr) [as indicated in the permit application] by a controlled 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable PE 

limitation by testing in accordance with Methods 1-5 of 40 CFR, Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 111 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitation:

Visible PE from the stack(s) servicing this emissions unit shall not exceed 5% 

opacity, as a six-minute average.

Applicable Compliance Method: 

If required, compliance with the visible emission limitation for the baghouse stack 

shall be determined in accordance with Test Method 9 as set forth in “Appendix 

on Test Methods” in 40 CFR, Part 60 (“Standards of Performance for New 

Stationary Sources”), as such Appendix existed on July 1, 2002.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 112 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

12. P085, Offline Curing Unit

Operations, Property and/or Equipment Description: 

Offline Curing Unit

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR Part 63 Subpart NNN, OAC rule 

3745-17-07(A) and OAC rule 3745-21-

07(G).

Particulate emissions (PE) shall not 

exceed 0.14 pound per hour (lb/hr) and 

0.61 ton per year (tpy). [See b)(2)a.].

Carbon monoxide (CO) emissions shall 

not exceed 0.31 lbs/hr and 1.36 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.030 lb/hr and 0.13 tpy.

b. OAC rule 3745-17-07(A) Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule.

c. 40 CFR Part 63, Subpart NNN

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

63.1380(b)(3), this emissions unit is 

a new flame attenuation wool 

fiberglass manufacturing line 

producing a bonded pipe product.]

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 3.4 kilogram (kg) 

of formaldehyde per mega gram (Mg) (6.8 

lbs of formaldehyde per ton) of glass 

pulled.

d. OAC rule 3745-21-07(G) None [See b)(2)d. and c)(1)]

e. OAC rule 3745-17-11(B) See b)(2)b.

f. OAC rule 3745-18-06(E) See b)(2)b.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

g. OAC rule 3745-21-08(B) See b)(2)c.

h. OAC rule 3745-21-07(M)(4) Exempt pursuant to OAC rule 3745-21-

07(M)(5)(d)(ii).

i. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

d. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3), e)(2)]

The emission limitations and control requirements from the amended 21-07 rule,

and the associated operational restrictions and the monitoring, record keeping, 

and reporting requirements contained in this permit, shall become federally 

enforceable on the date the U.S. EPA approves the revised OAC rule 3745-21-

07 as a revision to the Ohio State Implementation Plan. The following terms 

shall become federally enforceable after U.S. EPA approves the rule revision:

[c)(2), d)(4), e)(3)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]

(2) The use of any liquid organic material or substance containing liquid organic material 

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(M)]

(3) The permittee must initiate corrective action within 1 hour when the monitored process 

parameter level(s) is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for the process modification(s) used to control 

formaldehyde emissions and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(4) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64, Subpart D when the process parameter(s) is 

outside the limits(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(5) The permittee must operate the process modifications such that the monitored process 

parameter(s) is not outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 10 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must use a resin in the formulation binder such that the free-formaldehyde 

content of the resin used does not exceed the free-formaldehyde range contained in the 

specification for the resin used during the performance test as specified in 40 CFR 

63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR 63.1384(a)(9). For the purposes of this standard, adding or increasing the quantity 

of urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 115 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) Notwithstanding the frequency of reporting requirements specified in e)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in section d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-16294]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 116 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]

(4) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. The composition of the volatile content of each material employ; and

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]

(5) The permittee must establish a correlation between formaldehyde emissions and a 

process parameter(s) to be monitored.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must monitor the established parameter(s) according to the procedures in 

the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) The permittee must include as part of their operations, maintenance, and monitoring 

plan the following information:

a. Procedures for the proper operation and maintenance of the process.

b. Process parameter(s) to be monitored to demonstrate compliance with the 

applicable emission limits in 40 CFR 63.1382. Examples of process parameters 

include loss on ignition (LOI), binder solids content, and binder application rate.

c. Correlation(s) between process parameter(s) to be monitored and formaldehyde 

emissions.

d. A schedule for monitoring the process parameter(s).

e. Record keeping procedures, consistent with the record keeping requirements of 

40 CFR Part 63.1386, to show that the process parameter value(s) established 

during the performance test is not exceeded.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(8) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation binder.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 117 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(9) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(10) The permittee must monitor and record at least once every 8 hours, the product LOI and 

product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(11) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended.

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction of minimize emissions.

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(12) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(13) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(14) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. Process parameter level(s) flame attenuation manufacturing lines that use 

process modifications to comply with the emission limits, including any period 

when the parameter level(s) deviated from the established limit(s), the date and 

time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of 

the deviation was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-

16294]

(3) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material was employed. These deviation reports 

shall be submitted in accordance with the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]

(4) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by the record keeping requirements of paragraphs d)(14) and d)(15). When no 

deviations have occurred, the permittee shall submit a report stating that no excess

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 0.14 lb/hr and 0.61 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (lb/hr) [as indicated in the permit application] by an emission factor 

(lb/lb of glass) derived from stack testing of a similar emissions unit. If required, 

the permittee shall demonstrate compliance hourly allowable PE limitation by 

testing in accordance with Methods 1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitations: 

CO emissions shall not exceed 0.31 lb/hr and 1.36 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

CO emission limitation by testing in accordance with Methods 1-4 and 10 of 40 

CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c. Emission Limitations:

SO2 emissions shall not exceed 0.03 lb/hr and 0.13 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass] derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

SO2 emission limitation by testing in accordance with Methods 1-4 and 6, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

d. Emission Limitation:

Formaldehyde emissions shall not exceed 6.8 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-16294]

e. Emission Limitation:

Visible PE shall not exceed 20 percent opacity, as a six-minute average, except 

as otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17(B); PTI 03-

16294]

(2) Unless disapproved by the Director, the permittee may conduct short-term experimental 

production runs using binder formulations or other process modifications where the 

process parameter values would be outside those established during performance test 

without first conducting performance tests. Such runs must not exceed 1 week in 

duration unless the Director approves a longer period. The permittee must notify the 

Director and postmark or deliver the notification at least 15 days prior to commencement 

of the short-term experimental production runs. The Director must inform the permittee 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

of a decision to disapprove or must request additional information prior to the date of the 

short-term experimental production runs. Notification of the intent to perform and 

experimental short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and

f. a description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 122 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

13. P086, Offline Finishing

Operations, Property and/or Equipment Description: 

Offline Finishing (handwrap)

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

Particulate emissions (PE) shall not 

exceed 0.07 pounds per hour (lbs/hr) and 

0.31 tons per year (tpy). 

Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 5% 

opacity, as a six-minute average.

See b)(2)a. and b)(2)b.

b. OAC rule 3745-17-07(A) See b)(2)c.

c. OAC rule 3745-17-11(B) See b)(2)c.

(2) Additional Terms and Conditions

a. The "Best Available Technology" (BAT) requirement for this emissions unit has 

been determined to be the use of a control system consisting of a cyclone and 

baghouse (finishing dust collector). The control system shall achieve a 99% 

removal efficiency for PE (100% capture).

b. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

c. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c) Operational Restrictions

(1) None
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 123 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 0.07 lb/hr and 0.31 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (lb/hr) [as indicated in the permit application] by a controlled 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable PE 

limitation by testing in accordance with Methods 1-5 of 40 CFR, Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitation: 

Visible PE from the stack(s) servicing this emissions unit shall not exceed 5% 

opacity, as a six-minute average.

Applicable Compliance Method: 

If required, compliance with the visible emission limitation for the baghouse stack 

shall be determined in accordance with Test Method 9 as set forth in “Appendix 

on Test Methods” in 40 CFR, Part 60 (“Standards of Performance for New 

Stationary Sources”), as such Appendix existed on July 1, 2002.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

g) Miscellaneous Requirements

(1) None.
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14. P092, Unit 87 – forming and collection

Operations, Property and/or Equipment Description: 

Melts glass unit natural gas to make glass fibers. 

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) g)(1).

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-10 through 20

(PTI 03-17389, issued April 22, 

2008)

Carbon monoxide (CO) emissions shall 

not exceed 60.0 lbs/hr and 262.80 tons 

per rolling 12-month period. [See b(2)a.]

b. OAC rule 3745-31-05(A)(3)(b) See b)(2)b.

c. OAC rule 3745-31-05(A)(3) The requirements of this rule also include 

compliance with the requirements of OAC 

rule 3745-17-07(A).

Particulate matter equal to or less than 10 

microns in size (PM10) emissions shall not 

exceed 9.99 pounds per hour (lbs/hr) and 

43.76 tons per year (tpy). [See b)(2)c.]

Volatile organic compounds (VOC) 

emissions shall not exceed 3.20 lbs/hr 

and 14.02 tpy.

d. OAC rule 3745-17-07(A) Visible PE from the stack(s) serving this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule.

e. 40 CFR Part 63, Subpart NNN See b)(2)e.

f. OAC rule 3745-21-07(G)(2) See b)(2)g. and c)(1).

g. OAC rule 3745-21-08(B) See b)(2)d.

h. OAC rule 3745-114-01

ORC 3704.03(F)

See g)(1).
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Effective Date: 1/5/2010

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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

i. OAC rule 3745-18-06(E) See b)(2)f.

(2) Additional Terms and Conditions

a. Based on the "Prevention of Significant Deterioration" (PSD) analysis conducted 

to ensure the application of "Best Available Control Technology" (BACT), it has 

been determined that no control technologies for CO were cost effective.

b. The “Best Available Technology” (BAT) requirements under OAC rule 3745-31-

05(A)(3) do not apply to the nitrogen oxides (NOx) and sulfur dioxide (SO2) 

emissions from this air contaminant source since the uncontrolled potential to 

emit for each pollutant is less than ten tons per year.

The potential to emit for NOx emissions for this emissions unit is 5.39 tpy; 

determined by multiplying the maximum hourly emission rate of 1.23 lbs/hr (as 

determined by stack testing) by the maximum operating schedule of 8760 hours 

per year.

The potential to emit for SO2 emissions for this emissions unit is 0.88 tpy; 

determined by multiplying the maximum hourly emission rate of 0.20 lbs/hr (as 

determined by stack testing) by the maximum operating schedule of 8760 hours 

per year.

c. All particulate matter emissions are PM10.

d. The design of the emissions unit and the technology associated with the current 

operating practices satisfy the "best available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B).

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

e. 40 CFR Part 63 Subpart NNN is not applicable to existing flame attenuation lines 

producing bonded heavy-density product. For the purpose of 40 CFR 63 Subpart 

NNN, this modified emissions unit is still considered an existing emissions unit. 

(The modifications performed do not constitute reconstruction as defined in 40 

CFR 63.2)

f. The potential to emit for SO2 from this emissions unit [See b)(2)b] is less than 

the allowable emission limitation established pursuant to this rule. 

g. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 
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U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3) and e)(2)]

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-17389]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least five (5) days per week, when the emissions 

unit is in operation and when the weather conditions allow, for any visible particulate 

emissions from the stack serving this emissions unit. The presence or absence of any 

visible emissions shall be noted in an operations log. If visible emissions are observed, 

the permittee shall also note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations from at least five (5) days per week to 

weekly readings for this emissions unit if the following conditions are met:

a. For 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and
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Facility ID: 0320010005

Effective Date: 1/5/2010

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b. The permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

c. The permittee shall revert to readings of five (5) days per week if any abnormal 

visible emissions are observed.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which any visible particulate emissions were observed from this emissions unit, (b) 

describe any corrective actions taken to eliminate the visible particulate emissions. 

These reports shall be submitted to the Director (the appropriate Ohio EPA District 

Office or local air agency) by January 31 and July 31 of each year and shall cover the 

previous six-month periods.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PM10 emissions shall not exceed 9.99 lbs/hr and 43.76 tpy.

Applicable Compliance Method: 

The hourly allowable PM10 limitation was established by multiplying the maximum 

glass pull rate (tons/hr) [as indicated in the permit application] by an emission 

factor (lb/lb of glass) derived from stack testing of a similar emissions unit. If 

required, the permittee shall demonstrate compliance by testing in accordance 

with Methods 201/201A and 202 of 40 CFR Part 51, Appendix M. Alternative 
Final Title V Permit

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Facility ID: 0320010005

Effective Date: 1/5/2010

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U.S. EPA approved test methods may be used with prior approval from the Ohio 

EPA, Northwest District Office.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]

b. Emission Limitations: 

CO emissions shall not exceed 60.0 lbs/hr and 262.80 tons per rolling 12-month 

period.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (tons/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4 and 10 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]

c. Emission Limitations: 

VOC emissions shall not exceed 3.20 lbs/hr and 14.02 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Method 1-4, and 18, 25, or 25A, as appropriate, of 40 CFR, Part 

60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]
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d. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a six-minute average, except as 

otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17389]

g) Miscellaneous Requirements

(1) Modeling to demonstrate compliance with ORC 3704.03(F)(4)(b) ["Review of New 

Sources of Air Toxics Emissions, Option A."] was not necessary because the emissions 

unit’s maximum annual emissions for each toxic air contaminant, as defined in OAC rule 

3745-114-01, will be less than 1.0 ton. OAC Chapter 3745-31 requires permittees to 

apply for and obtain a new or modified permit to install prior to making a "modification" 

as defined by OAC rule 3745-31-01. The permittee is hereby advised that changes in 

the composition of the materials, or use of new materials, that would cause the 

emissions of any toxic air contaminant to increase to above 1.0 ton per year may require 

the permittee to apply for and obtain a new permit to install..
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

15. P093, Unit 87 - Curing Oven

Operations, Property and/or Equipment Description: 

Fiber glass curing oven. 

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-17015, issued January 10, 

2006)

The requirements of this rule also include 

compliance with the requirements of OAC 

rule 3745-17-07(A).

Particulate matter of 10 microns or less 

(PM10) shall not exceed 1.78 pounds per 

hour (lbs/hr) and 7.80 tons per year (tpy) 

[See b)(2)a.].

Carbon monoxide (CO) emissions shall 

not exceed 4.37 lbs/hr and 19.14 tpy.

Organic compound (OC) emissions shall 

not exceed 2.88 lbs/hr and 12.61 tpy. 

[See b)(2)f.]

Nitrogen oxide (NOx) emissions shall not 

exceed 3.66 lbs/hr and 16.03 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.09 lb/hr and 0.39 tpy.

Formaldehyde emissions shall not 

exceed 0.82 lb/hr and 3.59 tpy.

b. OAC rule 3745-17-07(A) Visible particulate emissions (PE) from 

the stack(s) servicing this emissions unit 

shall not exceed 20% opacity as a sixminute average, except as provided by 

rule.

c. 40 CFR Part 63, Subpart NNN See b)(2)d.
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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

d. OAC rule 3745-21-07(G)(1) None [See b)(2)e. and c)(1)]

e. OAC rule 3745-17-11(B) See b)(2)b.

f. OAC rule 3745-21-08(B) See b)(2)c.

g. OAC rule 3745-18-06(E) See b)(2)b.

h. OAC rule 3745-21-07(M)(4) Exempt pursuant to OAC rule 3745-21-

07(M)(5)(d)(ii).

(2) Additional Terms and Conditions

a. All particulate matter emissions are PM10.

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

d. 40 CFR Part 63 Subpart NNN is not applicable to existing flame attenuation lines 

producing bonded heavy-density product. For the purpose of 40 CFR 63 Subpart 

NNN, this modified emissions unit is still considered an existing emissions unit. 

(The modifications performed do not constitute reconstruction as defined in 40 

CFR 63.2)

e. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3) and e)(2)]

The emission limitations and control requirements from the amended 21-07 rule,

and the associated operational restrictions and the monitoring, record keeping, 

and reporting requirements contained in this permit, shall become federally 

enforceable on the date the U.S. EPA approves the revised OAC rule 3745-21-
Final Title V Permit

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State of Ohio Environmental Protection Agency

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07 as a revision to the Ohio State Implementation Plan. The following terms 

shall become federally enforceable after U.S. EPA approves the rule revision:

[c)(2), d)(4) and e)(3)]

f. All OC are volatile organic compounds (VOC).

c) Operational Restrictions

(1) The permittee shall not employ any material in this emissions unit that does not comply 

with the following:

a. the volatile content of each material employed shall consist of only water and 

liquid organic material;

b. the liquid organic material shall comprise no more than 20% (by volume) of the 

volatile content; and

c. the volatile content of each material shall not be a photo-chemically reactive 

material.

[Authority for term: OAC rules 3745-77-07(A)(1) and PTI 03-17015]

(2) The use of any liquid organic material or substance containing liquid organic material 

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rules 3745-77-07(A)(1) and 3745-21-07(M)]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 
Final Title V Permit

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Effective Date: 1/5/2010

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no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rules 3745-77-07(C)(1) and PTI 03-17015]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rules 3745-77-07(C)(1) and PTI 03-17015]

(3) The permittee shall collect and record the following information each month for this 

emissions unit:

a. the composition of the volatile content of each material employed;

b. the liquid organic portion of the volatile content, in % by volume, of each material 

employed; and

c. documentation on whether or not the volatile content of each material employed 

is a photo-chemically reactive material, as defined in OAC rule 3745-21-01(C)(5).

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-17015]

(4) The permittee shall collect and record the following information each month for this 

emissions unit:

a. The company identification for each liquid organic material employed in this 

emissions unit; and

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed).

[Authority for term: OAC rules 3745-77-07(C)(1) and 3745-21-07(M)]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 
Final Title V Permit

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Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-17015]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material [as specified in c)(1)] was employed. 

These deviation reports shall be submitted in accordance with the Standard Terms and 

Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-17015]

(3) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material [as specified in c)(2)] was employed. 

These deviation reports shall be submitted in accordance with the Standard Terms and 

Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PM10 emissions shall not exceed 1.78 lbs/hr and 7.80 tpy.

Applicable Compliance Method: 

The hourly allowable PM10 limitation was established by multiplying the maximum 

glass pull rate (tons/hr) [as indicated in the permit application] by an emission 

factor (lb/lb of glass) derived from stack testing of a similar emissions unit. If 

required, the permittee shall demonstrate compliance by testing in accordance 

with Methods 201/201A and 202 of 40 CFR Part 51, Appendix M. Alternative 

U.S. EPA approved test methods may be used with prior approval from the Ohio 

EPA, Northwest District Office.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

b. Emission Limitations: 

CO emissions shall not exceed 4.37 lbs/hr and 19.14 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (tons/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 
Final Title V Permit

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unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4 and 10 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

c. Emission Limitations: 

OC emissions shall not exceed 2.88 lbs/hr and 12.61 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Method 1-4, and 18, 25, or 25A, as appropriate, of 40 CFR, Part 

60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

d. Emission Limitations: 

NOx emissions shall not exceed 3.66 lbs/hr and 16.03 tpy.

Applicable Compliance Method: 

The hourly allowable NOx emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4, and 7 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

e. Emission Limitations: 

SO2 emissions shall not exceed 0.09 lb/hr and 0.39 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 
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unit. If required, the permittee shall demonstrate compliance by testing in 

accordance with Methods 1-4, and 6 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

f. Emission Limitations: 

Formaldehyde emissions shall not exceed 0.82 lb/hr and 3.59 tpy.

Applicable Compliance Method: 

The hourly allowable formaldehyde emission limitation was established by 

multiplying the maximum glass pull rate (lb/hr) [as indicated in the permit 

application] by an emission factor (lb/lb of glass) derived from stack testing of a 

similar emissions unit. If required, the permittee shall demonstrate compliance 

by testing in accordance with Methods 1-4, and 316 or 318 of 40 CFR Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

g. Emission Limitation: 

Visible PE shall not exceed 20% opacity, as a six-minute average, except as 

otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

g) Miscellaneous Requirements

(1) None.
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16. P301, Unit 21 - Forming and Collection

Operations, Property and/or Equipment Description: 

Melts glass using natural gas to make glass fibers.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-17-11(B)(1) See b)(2)a.

b. OAC rule 3745-17-07(A) Visible particulate emissions (PE) from 

the stack(s) servicing this emissions unit 

shall not exceed 20% opacity, as a sixminute average, except as provided by 

rule.

c. OAC rule 3745-21-07(G) None [See b)(2)b. and b)(2)c.]

d. 40 CFR Part 63, Subpart NNN

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

63.1380(b)(3), this emissions unit is 

an existing flame attenuation wool 

fiberglass manufacturing line 

producing a bonded pipe product.]

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 3.4 kilograms of 

formaldehyde per mega gram (6.8 

pounds of formaldehyde per ton) of glass 

pulled.

e. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. PE from this emissions unit shall be less than 10 pounds per hour*.

* The uncontrolled mass rate of PE from this emissions unit is less than 10 

pounds/hour (the permittee has demonstrated this based on stack testing). 

Therefore, pursuant to OAC rule 3745-17-11(A)(2)(a)(ii), Figure II of OAC rule 

3745-17-11 does not apply. In addition, based on Table I of OAC rule 3745-17-

11, the allowable PE limitation is greater than 10 lbs PE/hr. However, to ensure 
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that Figure II will not be applicable, the permittee has agreed to accept the PE 

limitation stated above (less than 10 lbs/hr).

b. This emissions unit is located in Defiance County, which is not a “Priority I”

county as indicated in paragraph (A) of OAC rule 3745-21-06 and was installed 

prior to February 15, 1972. Therefore, pursuant to OAC rule 3745-21-07(A), it is 

exempt from the requirements of OAC rule 3745-21-07(G).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio’s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 provisions still exists as part of the federallyapproved SIP for Ohio.

c) Operational Restrictions

(1) The permittee must initiate corrective action within 1 hour when the monitored process 

parameter level(s) is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for the process modification(s) used to control 

formaldehyde emissions and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(2) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64, Subpart D when the process parameter(s) is 

outside the limits(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(3) The permittee must operate the process modifications such that the monitored process 

parameter(s) is not outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 10 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee must use a resin in the formulation of binder such that the freeformaldehyde content of the resin used does not exceed the free-formaldehyde range 

contained in the specification for the resin used during the performance test as specified 

in 40 CFR part 63.1384(a)(9). 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

(5) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR part 63.1384(a)(9). For the purposes of this standard, adding or increasing the 
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quantity of urea and/or lignin in the binder formulation does not constitute a change in 

the binder formulation. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-07(C)(1)]
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(3) The permittee must establish a correlation between formaldehyde emissions and a 

process parameter(s) to be monitored.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee must monitor the established parameter(s) according to the procedures in 

the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(5) The permittee must include as part of their operations, maintenance, and monitoring 

plan the following information:

a. Procedures for the proper operation and maintenance of the process.

b. Process parameter(s) to be monitored to demonstrate compliance with the 

applicable emission limits in 40 CFR 63.1382. Examples of process parameters 

include loss on ignition (LOI), binder solids content, and binder application rate.

c. Correlation(s) between process parameter(s) to be monitored and formaldehyde 

emissions.

d. A schedule for monitoring the process parameter(s).

e. Record keeping procedures, consistent with the record keeping requirements of 

40 CFR Part 63.1386, to show that the process parameter value(s) established 

during the performance test is not exceeded.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(6) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(7) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(8) The permittee must monitor and record at least once every 8 hours, the product LOI and 

product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(9) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended.
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b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction of minimize emissions.

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(10) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(11) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(12) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. Process parameter level(s) flame attenuation manufacturing lines that use 

process modifications to comply with the emission limits, including any period 

when the parameter level(s) deviated from the established limit(s), the date and 

time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of 

the deviation was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]
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e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by the record keeping requirements of paragraphs d)(13) and d)(14). When no 

deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitation:

PE shall be less than 10.0 lbs/hr

Applicable Compliance Method:

Compliance with the hourly allowable PE limitation above shall be based on the 

results of stack testing conducted pursuant to the methods in OAC rule 3745-17-

03(B)(10).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(10)]

b. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the visible PE 

limitation in accordance with the methods in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

c. Emission Limitation:

Formaldehyde emissions shall not exceed 6.8 lbs per ton of glass pulled.
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Applicable Compliance Method:

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) Unless disapproved by the Director, the permittee of a flame attenuation manufacturing 

line regulated by this subpart may conduct short-term experimental production runs 

using binder formulations or other process modifications where the process parameter 

values would be outside those established during performance test without first 

conducting performance tests. Such runs must not exceed 1 week in duration unless 

the Director approves a longer period. The permittee must notify the Director and 

postmark or deliver the notification at least 15 days prior to commencement of the shortterm experimental production runs. The Director must inform the permittee of a decision 

to disapprove or must request additional information prior to the date of the short-term 

experimental production runs. Notification of the intent to perform and experimental 

short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and

f. a description of any emission testing to be performed during the experimental 

production run.

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
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17. P308, Unit 23 - Forming and Collection

Operations, Property and/or Equipment Description: 

Melts glass using natural gas to make glass fibers.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rules 3745-31-10 through 20

(PTI 03-13943, issued May 22, 

2003)

Carbon monoxide (CO) emissions shall 

not exceed 74.73 pounds per hour 

(lbs/hr).

See b)(2)a.

b. OAC rule 3745-31-05(D)

(PTI 03-13943, issued May 22, 

2003)

CO emissions shall not exceed 262.87 

tons per rolling 12-month period based 

upon a restriction on glass pull rates.

Particulate emissions (PE) shall not 

exceed 29.73 tons per rolling 12-month 

period based upon a restriction on glass 

pull rates [See b)(2)c.]

Organic compound (OC) emissions shall 

not exceed 21.41 tons per rolling 12-

month period based upon a restriction on 

glass pull rates [See b)(2)d.]

Nitrogen oxide (NOx) emissions shall not 

exceed 16.84 tons per rolling 12-month 

period based upon a restriction on glass 

pull rates.

Fluoride emissions shall not exceed 1.04 

tons per rolling 12-month period based 

upon a restriction on glass pull rates.

See b)(2)b.

c. OAC rule 3745-31-05(A)(3) The requirements of this rule also include 

compliance with the requirements of OAC 
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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

rule 3745-31-10 through 20, OAC rule 

3745-17-07(A), OAC rule 3745-21-07(G), 

3745-31-05(D), 3745-23-06(B) and 3745-

18-06(E).

PE shall not exceed 9.92 lbs/hr.

OC emissions shall not exceed 5.12 

lbs/hr.

NOx emissions shall not exceed 6.32 

lbs/hr.

Fluoride emissions shall not exceed 0.39 

lb/hr.

d. OAC rule 3745-17-11(B) See b)(2)f.

e. OAC rule 3745-17-07(A) See b)(2)g.

f. OAC rule 3745-21-07(G) See b)(2)h. and c)(1).

g. OAC rule 3745-18-06(E) None [See b)(2)i.].

h. OAC rule 3745-21-08(B) See b)(2)j.

i. 40 CFR Part 63 Subpart NNN See b)(2)e.

(2) Additional Terms and Conditions

a. Based on the “Prevention of Significant Deterioration” (PSD) analysis conducted 

to ensure the application of “Best Available Control Technology” (BACT), it has 

been determined that no control technologies for CO were cost effective.

b. The permittee has requested federally enforceable restrictions to limit the 

potential to emit from the emissions units contained in PTI #03-13943 by limiting 

the annual glass pull rate for the two highest emitting product groups 

manufactured in this emissions unit [See c)(2) and c)(3)].

c. All PE is assumed to be in the form of PM10.

d. For purposes of federal enforceability the restriction of OC’s effectively restricts 

volatile organic compounds (VOC).

e. 40 CFR, Part 63, Subpart NNN is not applicable to this emissions unit because it 

is a modified existing source that produces bonded, heavy-density product.

f. The emission limitations specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

g. Visible particulate emissions (PE) from the stack(s) servicing this emissions unit 

shall not exceed 20% opacity as a six-minute average, except as provided by 

rule.
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h. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3), e)(2)]

i. This emissions unit is exempt from the requirements of OAC rule 3745-18-06(E)

pursuant to OAC rule 3745-18-06(C) because the process weight rate is less 

than 1,000 pounds per hour.

j. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-13943]

(2) The maximum annual glass pull rate for low-medium efficiency products shall not exceed 

780,000 pounds, based upon a rolling 12-month summation of the monthly low-medium

efficiency products glass pull rates.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-13943]

(3) The maximum annual glass pull rate for high efficiency products shall not exceed 

813,120 pounds, based upon a rolling 12-month summation of the monthly high 

efficiency products glass pull rates.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-13943]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 
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noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. The company identification for each liquid organic material employed; and

b. Documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(4) The permittee shall maintain the following monthly records for this emissions units:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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a. The company identification for each product manufactured;

b. Documentation of the type and efficiency of each product manufactured;

c. The glass pull rates for each product manufactured, in pounds;

d. The rolling, 12-month summation of the monthly glass pull rates for high 

efficiency products manufactured, in pounds; and

e. The rolling, 12-month summation of the monthly glass pull rates for low-medium 

efficiency products manufactured, in pounds.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(5) In addition to the above information, the permittee shall also collect and record the 

following information each month for this emissions unit:

a. The total glass pull rates for each product group manufactured, in pounds;

b. The calculated emission rates for CO, PE, OC, NOx and fluorides [d)(5)a. x the 

product-specific emission factor*] for each product group manufactured, in tons.

c. The total emission rates for CO, PE, OC, NOx and fluorides for all the product 

groups manufactured [summation of d)(5)b. for all products], in tons; and

d. The rolling, 12-month summations of the monthly CO, PE, OC, NOx and fluorides 

emission rates, in tons.

*the product-specific emission factors are specified in PTI application #03-13943 

submitted to the Ohio EPA, Northwest District Office on December 12, 2002.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(2) The permittee shall notify the Director (the Ohio EPA, Northwest District Office) in writing 

of any monthly record showing the use of any photochemically reactive material in this 

emissions unit. The notification shall include a copy of such record and shall be sent to 

the Director (the Ohio EPA, Northwest District Office) within 30 days following the end of 

the calendar month.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 150 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(3) The permittee shall submit quarterly deviation (excursion) reports that identify 

exceedances of the following:

a. The rolling, 12-month glass pull rate limitations for low-medium and high 

efficiency products of 780,000 and 813,120 tons, respectively;

b. The rolling 12-month emission limitations for CO, PE, OC, NOx and fluorides.

The quarterly deviation reports shall be submitted in accordance with the Standard

Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

f) Testing Requirements

(1) The permittee shall conduct, or have conducted, emission testing for this emissions unit 

in accordance with the following requirements:

a. The emission testing shall be conducted within 6 months after issuance of the 

permit.

b. The emission testing shall be conducted to demonstrate compliance with the 

allowable mass emission rate(s) for CO in the appropriate averaging period(s) 

c. The following test method(s) shall be employed to demonstrate compliance with 

the allowable mass emission rate(s):

i. for CO, Methods 1-4 and 10 of 40 CFR Part 60, Appendix A. 

Alternative U.S. EPA approved test methods may be used with prior approval 

from the Ohio EPA.

d. The test(s) shall be conducted while the emissions unit is operating at or near its 

maximum capacity, unless otherwise specified or approved by the appropriate 

Ohio EPA District Office or local air agency.

e. Not later than 30 days prior to the proposed test date(s), the permittee shall 

submit an "Intent to Test" notification to the appropriate Ohio EPA District Office 

or local air agency. The "Intent to Test" notification shall describe in detail the 

proposed test methods and procedures, the emissions unit operating 

parameters, the time(s) and date(s) of the test(s), and the person(s) who will be 

conducting the test(s). Failure to submit such notification for review and approval 

prior to the test(s) may result in the Ohio EPA District Office's or local air 

agency's refusal to accept the results of the emission test(s).

f. Personnel from the appropriate Ohio EPA District Office or local air agency shall 

be permitted to witness the test(s), examine the testing equipment, and acquire 

data and information necessary to ensure that the operation of the emissions unit 

and the testing procedures provide a valid characterization of the emissions from 

the emissions unit and/or the performance of the control equipment.

g. A comprehensive written report on the results of the emissions test(s) shall be 

signed by the person or persons responsible for the tests and submitted to the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

appropriate Ohio EPA District Office or local air agency within 30 days following 

completion of the test(s). The permittee may request additional time for the 

submittal of the written report, where warranted, with prior approval from the 

appropriate Ohio EPA District Office or local air agency.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) Compliance with the emission limitations in b)(1) of these terms and conditions shall be 

determined in accordance with the following methods:

a. Emission Limitation:

The maximum annual glass pull rate for low-medium efficiency products shall not 

exceed 780,000 pounds, based upon a rolling 12-month summation of the 

monthly low-medium efficiency products glass pull rates.

Applicable Compliance Method:

Compliance with the annual glass pull rate restriction above shall be 

demonstrated by the record keeping requirements specified in d)(4) of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

b. Emission Limitation:

The maximum annual glass pull rate for high efficiency products shall not exceed 

813,120 pounds, based upon a rolling 12-month summation of the monthly high 

efficiency products glass pull rates.

Applicable Compliance Method:

Compliance with the annual glass pull rate restriction above shall be 

demonstrated by the record keeping requirements specified in d)(4) of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

c. Emission Limitations:

CO shall not exceed 74.73 lbs/hr and 262.87 tons per rolling 12-month period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for CO (lbs/ton)*. Compliance with the 

hourly emission limitation shall be demonstrated through the testing required in 

f)(1).

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

d. Emission Limitations:

PE shall not exceed 9.92 lbs/hr and 29.73 tons per rolling 12-month period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for PE (lbs/ton)*. If required, compliance 

with the hourly emission limitation shall be demonstrated based on the results of 

emission testing conducted in accordance with Methods 1-5 of 40 CFR Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

e. Emission Limitations:

OC shall not exceed 5.12 lbs/hr and 21.41 tons per rolling 12-month period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for OC (lbs/ton)*. If required, 

compliance with the hourly emission limitation shall be demonstrated based on 

the results of emission testing conducted in accordance with Methods 1-4 and 

18, 25, or 25A, as appropriate, of 40 CFR Part 60, Appendix A.

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

f. Emission Limitations:

NOx shall not exceed 6.32 lbs/hr and 16.84 tons per rolling 12-month period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for NOx (lbs/ton). If required, 

compliance with the hourly emission limitation shall be demonstrated based on 

the results of emission testing conducted in accordance with Methods 1-4 and 7 

of 40 CFR Part 60, Appendix A.

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

g. Emission Limitations:

Fluorides shall not exceed 0.39 lb/hr and 1.04 tons per rolling 12-month period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for fluorides (lbs/ton)*. If required, 

compliance with the hourly emission limitation shall be demonstrated based on 

the results of emission testing conducted in accordance with Methods 1-4 and 13 

or 26, as appropriate, of 40 CFR Part 60, Appendix A.

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

h. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a six-minute average, except as 

provided by rule.

Applicable Compliance Method:

If require, the permittee shall demonstrate compliance in accordance with the 

methods specified in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1); PTI 

03-13943]

*the product-specific emission factors are specified in PTI application #03-13943 

submitted to the Ohio EPA, Northwest District Office on December 12, 2002.

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

18. P309, Unit 24 - Forming and Collection

Operations, Property and/or Equipment Description: 

Melts glass using natural gas to make glass fibers.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-10 through 20

(PTI 03-13943, issued May 22, 

2003)

See b)(2)a.

Carbon monoxide (CO) emissions shall 

not exceed 99.63 pounds per hour 

(lbs/hr).

b. OAC rule 3745-31-05(D)

(PTI 03-13943, issued May 22, 

2003)

See b)(2)b.

CO emissions shall not exceed 246.69 

tons per rolling, 12-month period based 

upon a restriction on glass pull rates.

Particulate (PE) emissions shall not 

exceed 34.89 tons per rolling, 12-month 

period based upon a restriction on glass 

pull rates. [See b)(2)c.]

Organic compounds (OC) shall not 

exceed 26.29 tons per rolling, 12-month 

period based upon a restriction on glass 

pull rates [See b)(2)d.]

Nitrogen oxides (NOx) shall not exceed 

17.56 tons per rolling, 12-month period 

based upon a restriction on glass pull 

rates.

Fluoride emissions shall not exceed 1.10 

tons per rolling, 12-month period based 

upon a restriction on glass pull rates.

c. OAC rule 3745-31-05(A)(3) The requirements of this rule also include 

compliance with the requirements of OAC 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

rule 3745-31-10 through 20, OAC rule 

3745-17-07(A), OAC rule 3745-21-07(G), 

3745-31-05(D), and 3745-18-06(E).

PE shall not exceed 8.28 lbs/hr.

OC emissions shall not exceed 6.82 

lbs/hr.

NOx emissions shall not exceed 4.14 

lbs/hr.

Fluoride emissions shall not exceed 0.26 

lb/hr.

d. OAC rule 3745-17-07(A) See b)(2)e.

e. OAC rule 3745-17-11(B) See b)(2)f.

f. OAC rule 3745-21-07(G) See b)(2)h. and c)(1)

g. 40 CFR Part 63 Subpart NNN See b)(2)g.

h. OAC rule 3745-18-06(E) See b)(2)i.

i. OAC rule 3745-21-08(B) See b)(2)j.

(2) Additional Terms and Conditions

a. Based on the “Prevention of Significant Deterioration” (PSD) analysis conducted 

to ensure the application of “Best Available Control Technology” (BACT), it has 

been determined that no control technologies for CO were cost effective.

b. The permittee has requested federally enforceable restrictions to limit the 

potential to emit from the emissions units contained in PTI #03-13943 by limiting 

the annual glass pull rate for the two highest emitting product groups 

manufactured in this emissions unit.

c. All PE is assumed to be in the form of PM10.

d. For purposes of federal enforceability the restriction of OC’s effectively restricts 

volatile organic compounds (VOC).

e. Visible PE from the stack servicing this emissions unit shall not exceed 20% 

opacity as a six-minute average, except as provided by rule.

f. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

g. 40 CFR, Part 63, Subpart NNN is not applicable to this emissions unit because it 

is a modified existing source that produces bonded, heavy-density product.

h. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3), e(2).]

i. This emissions unit is exempt from the requirements of OAC rule 3745-18-06(E) 

pursuant to OAC rule 3745-18-06(C) because the process weight rate is less 

than 1,000 pounds per hour.

j. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-13943]

(2) The maximum annual glass pull rate for Aircraft and Aerospace (AA) products shall not 

exceed 1,200,000 pounds, based upon a rolling 12-month summation of the monthly 

low-medium efficiency products glass pull rates.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-13943]

(3) The maximum annual glass pull rate for high efficiency products shall not exceed 

485,760 pounds, based upon a rolling 12-month summation of the monthly high 

efficiency products glass pull rates.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-13943]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. The company identification for each liquid organic material employed; and

b. Documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(4) The permittee shall maintain the following monthly records for this emissions units:

a. The company identification for each product manufactured;
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. Documentation of the type and efficiency of each product manufactured;

c. The glass pull rates for each product manufactured, in pounds;

d. The rolling, 12-month summation of the monthly glass pull rates for high 

efficiency products manufactured, in pounds; and

e. The rolling, 12-month summation of the monthly glass pull rates for AA products 

manufactured, in pounds.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(5) In addition to the above information, the permittee shall also collect and record the 

following information each month for this emissions unit:

a. The total glass pull rates for each product group manufactured, in pounds;

b. The calculated emission rates for CO, PE, OC, NOx and fluorides [d)(5)a. x the 

product-specific emission factor*] for each product group manufactured, in tons.

c. The total emission rates for CO, PE, OC, NOx and fluorides for all the product 

groups manufactured [summation of d)(5)b. for all products], in tons; and

d. The rolling, 12-month summations of the monthly CO, PE, OC, NOx and fluorides 

emission rates, in tons.

*the product-specific emission factors are specified in PTI application #03-13943 

submitted to the Ohio EPA, Northwest District Office on December 12, 2002.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(2) The permittee shall notify the Director (the Ohio EPA, Northwest District Office) in writing 

of any monthly record showing the use of any photochemically reactive material in this 

emissions unit. The notification shall include a copy of such record and shall be sent to 

the Director (the Ohio EPA, Northwest District Office) within 30 days following the end of 

the calendar month.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

(3) The permittee shall submit quarterly deviation (excursion) reports that identify 

exceedances of the following:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. The rolling, 12-month glass pull rate limitations for AA and high efficiency 

products of 1,200,000 and 485,760 tons, respectively;

b. The rolling 12-month emission limitations for CO, PE, OC, NOx and fluorides.

The quarterly deviation reports shall be submitted in accordance with the General Terms 

and Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

f) Testing Requirements

(1) The permittee shall conduct, or have conducted, emission testing for this emissions unit 

in accordance with the following requirements:

a. The emission testing shall be conducted within 6 months after issuance of the 

permit.

b. The emission testing shall be conducted to demonstrate compliance with the 

allowable mass emission rate(s) for CO in the appropriate averaging period(s) 

c. The following test method(s) shall be employed to demonstrate compliance with 

the allowable mass emission rate(s):

i. for CO, Methods 1-4 and 10 of 40 CFR Part 60, Appendix A.

Alternative U.S. EPA approved test methods may be used with prior approval 

from the Ohio EPA.

d. The test(s) shall be conducted while the emissions unit is operating at or near its 

maximum capacity, unless otherwise specified or approved by the appropriate 

Ohio EPA District Office or local air agency.

e. Not later than 30 days prior to the proposed test date(s), the permittee shall 

submit an "Intent to Test" notification to the appropriate Ohio EPA District Office 

or local air agency. The "Intent to Test" notification shall describe in detail the 

proposed test methods and procedures, the emissions unit operating 

parameters, the time(s) and date(s) of the test(s), and the person(s) who will be 

conducting the test(s). Failure to submit such notification for review and approval 

prior to the test(s) may result in the Ohio EPA District Office's or local air 

agency's refusal to accept the results of the emission test(s).

f. Personnel from the appropriate Ohio EPA District Office or local air agency shall 

be permitted to witness the test(s), examine the testing equipment, and acquire 

data and information necessary to ensure that the operation of the emissions unit 

and the testing procedures provide a valid characterization of the emissions from 

the emissions unit and/or the performance of the control equipment.

g. A comprehensive written report on the results of the emissions test(s) shall be 

signed by the person or persons responsible for the tests and submitted to the 

appropriate Ohio EPA District Office or local air agency within 30 days following 

completion of the test(s). The permittee may request additional time for the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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submittal of the written report, where warranted, with prior approval from the 

appropriate Ohio EPA District Office or local air agency.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) Compliance with the emission limitations in b)(1) of these terms and conditions shall be 

determined in accordance with the following methods:

a. Emission Limitation:

The maximum annual glass pull rate for AA products shall not exceed 1,200,000 

pounds, based upon a rolling 12-month summation of the monthly AA products 

glass pull rates.

Applicable Compliance Method:

Compliance with the annual glass pull rate restriction above shall be 

demonstrated by the record keeping requirements specified in d)(4) of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

b. Emission Limitation:

The maximum annual glass pull rate for high efficiency products shall not exceed 

485,760 pounds, based upon a rolling 12-month summation of the monthly high 

efficiency products glass pull rates.

Applicable Compliance Method:

Compliance with the annual glass pull rate restriction above shall be 

demonstrated by the record keeping requirements specified in d)(4) of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

c. Emission Limitations:

CO shall not exceed 99.63 lbs/hr and 246.69 tons per rolling 12-month period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for CO (lbs/ton)*. Compliance with the 

hourly emission limitation shall be demonstrated through the testing required in 

f)(1).

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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d. Emission Limitations:

PE shall not exceed 8.28 lbs/hr and 34.89 tons per rolling 12-month period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for PE (lbs/ton)*. If required, compliance 

with the hourly emission limitation shall be demonstrated based on the results of 

emission testing conducted in accordance with Methods 1-5 of 40 CFR Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

e. Emission Limitations:

OC emissions shall not exceed 6.82 lbs/hr and 26.29 tons per rolling 12-month 

period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for OC (lbs/ton)*. If required, 

compliance with the hourly emission limitation shall be demonstrated based on 

the results of emission testing conducted in accordance with Methods 1-4 and 

18, 25, or 25A, as appropriate, of 40 CFR Part 60, Appendix A.

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

f. Emission Limitations:

NOx emissions shall not exceed 4.14 lbs/hr and 17.56 tons per rolling 12-month 

period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for NOx (lbs/ton)*. If required, 

compliance with the hourly emission limitation shall be demonstrated based on 

the results of emission testing conducted in accordance with Methods 1-4 and 7 

of 40 CFR Part 60, Appendix A.

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

g. Emission Limitations:

Fluoride emissions shall not exceed 0.26 lb/hr and 1.10 tons per rolling 12-month 

period

Applicable Compliance Method:

The hourly emission limitation was established by multiplying the maximum glass 

pull rate (tons/hr) by the emission factor for fluorides (lbs/ton)*. If required, 

compliance with the hourly emission limitation shall be demonstrated based on 

the results of emission testing conducted in accordance with Methods 1-4 and 13 

or 26, as appropriate, of 40 CFR Part 60, Appendix A.

Compliance with the annual emission limitation shall be demonstrated by the 

record keeping requirements specified in d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-13943]

h. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a six-minute average, except as 

provided by rule.

Applicable Compliance Method:

If require, the permittee shall demonstrate compliance in accordance with the 

methods specified in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1); PTI 

03-13943]

*the product-specific emission factors are specified in PTI application #03-13943 

submitted to the Ohio EPA, Northwest District Office on December 12, 2002.

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

19. P317, Unit 24 –Fiberglass Curing Oven

Operations, Property and/or Equipment Description:

The oven process cures fiberglass product.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-17-11(B)(1) Particulate emissions (PE) shall not 

exceed 1.30 pounds per hour (lbs/hr).

b. OAC rule 3745-17-07(A) Visible PE from the stacks servicing these 

emissions units shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.

c. OAC rule 3745-18-06(E) None [See b)(2)a.]

d. OAC rule 3745-21-07(G) None [See b)(2)b. and b)(2)c.]

(2) Additional Terms and Conditions

a. This emissions unit is exempt from the requirements of OAC rule 3745-18-06(E) 

pursuant to OAC rule 3745-18-06(C) because the process weight rate (natural 

gas) is less than 1,000 pounds per hour.

b. This emissions unit is located in Defiance County, which is not a “Priority I” 

county as indicated in paragraph (A) of OAC rule 3745-21-06 and was installed 

prior to February 15, 1972. Therefore, pursuant to OAC rule 3745-21-07(A), it is 

exempt from the requirements of OAC rule 3745-21-07(G).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio’s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 provisions still exists as part of the federallyapproved SIP for Ohio.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c) Operational Restrictions

(1) None 

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no visible emissions; 

and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any visible emissions are 

observed.

[Authority for term: OAC rule 3745-77-07(C)(1)] 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to eliminate the visible particulate 

emissions. These reports shall be submitted to the Director (the Ohio EPA, Northwest 

District Office) by January 31 and July 31 of each year and shall cover the previous 6-

month period.

[Authority for term: OAC rule 3745-77-07(C)(1)] 

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 1.30 lbs/hr.

Applicable Compliance Method:

If required, compliance with the PE limitation above shall be demonstrated in 

accordance with the methods specified in OAC rule 3745-17-03(B)(10).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(10)]

b. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the visible PE 

limitation in accordance with the methods in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)] 

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 166 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

20. P325, Unit 21 - Fiberglass Pipe Curing Oven

Operations, Property and/or Equipment Description: 

The oven process cures fiberglass pipe insulation.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-03282 issued November 16, 

2000)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR, Part 63 Subpart NNN and OAC rule 

3745-17-11(B)(1), 3745-17-07(A), 3745-

18-06(E) and 3745-21-07(G).

PE shall not exceed 6.22 tons per year 

(tpy).

Sulfur dioxide (SO2) emissions shall not 

exceed 1.52 lbs/hr and 6.7 tpy.

Carbon monoxide (CO) emissions shall 

not exceed 1.87 lbs/hr and 8.20 tpy.

Nitrogen oxides (NOx) emissions shall 

not exceed 1.16 lbs/hr and 5.10 tpy.

Organic compound (OC) emissions shall 

not exceed 2.99 lbs/hr and 13.10 tpy.

[See b)(2)a.]

b. OAC rule 3745-17-11(B)(1) Particulate emissions (PE) shall not 

exceed 1.42 pounds per hour (lbs/hr).

[See b)(2)b.]

c. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.

d. 40 CFR Part 63 Subpart NNN The permittee shall not discharge or 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

63.1380(b)(3), this emissions unit is 

an existing flame attenuation wool 

fiberglass manufacturing line 

producing a bonded pipe product.]

cause to be discharged into the 

atmosphere in excess of 3.4 kg of 

formaldehyde per mega gram (6.8 lb of 

formaldehyde per ton) of glass pulled 

from each existing or new flame 

attenuation manufacturing line that 

produces pipe product wool fiberglass.

e. OAC rule 3745-21-07(G) None [See c)(1) and b)(2)c.].

f. OAC rule 3745-21-07(M)(4) Exempt pursuant to OAC rule 3745-21-

07(M)(5)(d)(ii).

g. OAC rule 3745-21-08(B) See b)(2)c.

h. OAC rule 3745-18-06(E) See b)(2)e.

i. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. For purposes of federal enforceability, all OC is considered to be VOC.

b. This emissions unit shall be vented to either the North or South HEAF units.

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(1), e)(1)]

The emission limitations and control requirements from the amended 21-07 rule,

and the associated operational restrictions and the monitoring, record keeping, 

and reporting requirements contained in this permit, shall become federally 

enforceable on the date the U.S. EPA approves the revised OAC rule 3745-21-

07 as a revision to the Ohio State Implementation Plan. The following terms 

shall become federally enforceable after U.S. EPA approves the rule revision:

[c)(2), d(2), e)(2)]

d. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 168 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

e. The maximum process weight rate is less than 1,000 pounds/hr. Therefore, this 

emissions unit is exempt from the SO2 emission limitation based on OAC rule 

3745-18-06(E), pursuant to OAC rule 3745-18-06(C).

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rules 3745-77-07(A)(1), 3745-21-07(G) and PTI 03-03282]

(2) The use of any liquid organic material or substance containing liquid organic material 

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rules 3745-77-07(A)(1) and 3745-21-07(M)]

(3) The permittee must initiate corrective action within 1 hour when the monitored process 

parameter level(s) is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for the process modification(s) used to control 

formaldehyde emissions and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64, Subpart D when the process parameter(s) is 

outside the limits(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(5) The permittee must operate the process modifications such that the monitored process 

parameter(s) is not outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 10 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(6) The permittee shall use a resin in the formulation of binder such that the freeformaldehyde content of the resin used does not exceed the free-formaldehyde range 

contained in the specification for the resin used during the performance test as specified 

in 40 CFR 63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(7) The permittee shall use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR part 63.1384(a)(9). For the purposes of this standard, adding or increasing the 

quantity of urea and/or lignin in the binder formulation does not constitute a change in 

the binder formulation.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall collect and record the following information each month for this 

emissions unit: 

a. the volatile content (including water) of each material as employed; 

b. the liquid organic portion of said volatile content, in percent by volume as applied; 

and 

c. whether or not the volatile content of each material employed is a photochemically reactive material, as applied. 

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-03282]

(2) The permittee shall collect and record the following information each month for this 

emissions unit: 

a. the volatile content (including water) of each material as employed; and

b. the liquid organic portion of said volatile content, in percent by volume as applied. 

[Authority for term: OAC rules 3745-77-07(C)(1) and 3745-21-07(M)]

(3) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 170 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rules 3745-77-07(C)(1)]

(4) Notwithstanding the frequency of the monitoring and record keeping requirements 

specified in d)(3), the permittee may reduce the frequency of visual observations for this 

emissions from at least 5 days per week to weekly readings if the following conditions 

are met:

a. for 1 full quarter the facility's visual observations indicate no visible emissions; 

and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(2).

The permittee shall revert to 5 days per week readings if any visible emissions are 

observed. 

[Authority for term: OAC rules 3745-77-07(C)(1)]

(5) The permittee shall establish a correlation between formaldehyde emissions and a 

process parameter(s) to be monitored. 

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(6) The permittee shall monitor the established parameter(s) according to the procedures in 

the operations, maintenance, and monitoring plan.

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(7) The permittee shall include as part of their operations, maintenance, and monitoring plan 

the following information: 

a. procedures for the proper operation and maintenance of the process; 

b. process parameter(s) to be monitored to demonstrate compliance with the 

applicable emission limits in 40 CFR part 63.1382. Examples of process 

parameters include loss on ignition (LOI), binder solids content, and binder 

application rate; 

c. correlation(s) between process parameter(s) to be monitored and formaldehyde 

emissions; 

d. a schedule for monitoring the process parameter(s); and 

e. record keeping procedures, consistent with the record keeping requirements of 

40 CFR Part 63.1386, to show that the process parameter value(s) established 

during the performance test is not exceeded. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 171 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(8) The permittee shall monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation of binder. 

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(9) The permittee shall monitor and record the formulation of each batch of binder used. 

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(10) The permittee shall monitor and record at least once every 8 hours, the product (LOI) 

and product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(11) The permittee shall develop and implement a written plan as described in 40 CFR part 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR part 63.6(e)(3), the plan shall include: 

a. procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended; 

b. corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction or minimize emissions; and 

c. a maintenance schedule for each control device and process modification that is 

consistent with the manufacturer's instructions and recommendations for routine 

and long-term maintenance. 

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(12) The permittee shall also keep records of each event as required by 40 CFR part 

63.10(b) of this part and record and report if an action taken during a startup, shutdown, 

or malfunction is not consistent with the procedures in the plan as described in 40 CFR 

part 63.10(e)(3)(iv). 

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(13) As required by 40 CFR part 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart: 

a. The permittee shall retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records shall be retained at the facility. The 

remaining 3 years of records may be retained off site.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche. 

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(14) In addition to the general records required by 40 CFR part 63.10(b)(2), the permittee 

shall maintain records of the following information: 

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. The process parameter level(s) flame attenuation manufacturing lines that use 

process modifications to comply with the emission limits, including any period 

when the parameter level(s) deviated from the established limit(s), the date and 

time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of 

the deviation was corrected.

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(15) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirement is as stringent as or more stringent than the monitoring and record 

keeping requirement contained in Permit to Install #03-03282, issued on November 16, 

2000: d)(3) and d)(4). The monitoring and record keeping requirements contained in 

the above-referenced Permit-to-Install are subsumed into the monitoring and record 

keeping requirements of this operating permit, so that compliance with these 

requirements constitutes compliance with the underlying monitoring and record keeping 

requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation reports that identify the following:

a. each month during which the volatile content did not consist of only water and 

liquid organic material, as applied;

b. each month during which the liquid organic portion of the said volatile content 

exceeded 20% by volume, and the actual liquid organic portion of the said 

volatile content, as applied; and

c. each month during which the volatile content of any material employed is a 

photochemically reactive material, as applied.

Each report shall identify the cause for the deviation and the actual total quantity of OC 

emitted during each such month, in pounds, as well as the number of hours and days of 

operation. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 173 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-03282]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material [as specified in c)(2)] was employed in this 

emissions unit. These deviation reports shall be submitted in accordance with the 

Standard Terms and Conditions of this permit.

[Authority for term OAC rules 3745-77-07(C)(1) and OAC rule 3745-21-07(M)]

(3) The permittee shall submit semiannual written reports that (a) identify all days during 

which any visible particulate emissions were observed from this emissions unit and (b) 

describe any corrective actions taken to eliminate the visible particulate emissions. 

These reports shall be submitted to the Director (the Ohio EPA, Northwest District 

Office) by January 31 and July 31 of each year and shall cover the previous 6-month 

period. 

[Authority for term: OAC rule 3745-77-07(C)(1)]

(4) As required by 40 CFR part 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR Part 63.10(c) as well as the additional 

records required by the record keeping requirements of paragraph V.17 of this permit. 

When no deviations have occurred, the permittee shall submit a report stating that no 

excess emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(5) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following reporting requirement is as 

stringent as or more stringent than the reporting requirements contained in Permit to 

Install #03-03282, issued on November 16, 2000: e)(3). The reporting requirements 

contained in the above-referenced Permit-to-Install are subsumed into the reporting 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying reporting requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

f) Testing Requirements

(1) Compliance with the emission limitations in b)(1) of these terms and conditions shall be 

determined in accordance with the following methods:

a. Emission Limitation:

PE shall not exceed 1.42 lbs/hr and 6.22 tpy.

Applicable Compliance Method:

If required, compliance with the emission limitation above shall be conducted in 

accordance with the methods specified in OAC rule 3745-17-03(B)(10).

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained [the annual emission 
Final Title V Permit

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limitation was developed by multiplying the hourly emission limitation by 8760, 

and then dividing by 2000].

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

b. Emission Limitations:

NOx emissions shall not exceed 1.16 lbs/hr and 5.1 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of stack testing conducted in accordance with Methods 1 through 4 and 7 of 40 

CFR, Part 60, Appendix A

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained [the annual emission 

limitation was developed by multiplying the hourly emission limitation by 8760,

and then dividing by 2000]. 

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

c. Emission Limitations:

CO emissions shall not exceed 1.87 lbs/hr and 8.2 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of stack testing conducted in accordance with Methods 1 through 4 and 10 of 40 

CFR, Part 60, Appendix A

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained [the annual emission 

limitation was developed by multiplying the hourly emission limitation by 8760, 

and then dividing by 2000]. 

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

d. Emission Limitations:

OC emissions shall not exceed 2.99 lbs/hr and 13.1 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of stack testing conducted in accordance with Methods 18, 25, or 25A, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained [the annual emission 

limitation was developed by multiplying the hourly emission limitation by 8760, 

and then dividing by 2000]. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

e. Emission Limitations:

SO2 emissions shall not exceed 1.52 lbs/hr and 6.7 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of the stack testing conducted in accordance with Methods 1 through 4 and 6 of 

40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained [the annual emission 

limitation was developed by multiplying the hourly emission limitation by 8760, 

and then dividing by 2000]. 

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

f. Emission Limitation:

The permittee shall not discharge or cause to be discharged into the atmosphere 

in excess of 3.4 kg of formaldehyde per mega gram (6.8 lb of formaldehyde per 

ton) of glass pulled.

Applicable Compliance Method:

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

g. Emission Limitation:

Visible PE from the stack servicing this emissions unit shall not exceed 20% 

opacity, as a six-minute average, except as provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance in accordance with the 

methods specified in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

(2) Unless disapproved by the Director, the permittee may conduct short-term experimental 

production runs using binder formulations or other process modifications where the 

process parameter values would be outside those established during performance test 

without first conducting performance tests. Such runs must not exceed 1 week in 

duration unless the Director approves a longer period. The permittee must notify the 

Director and postmark or deliver the notification at least 15 days prior to commencement 

of the short-term experimental production runs. The Director must inform the permittee 

of a decision to disapprove or must request additional information prior to the date of the 
Final Title V Permit

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Effective Date: 1/5/2010

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short-term experimental production runs. Notification of the intent to perform and 

experimental short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and

a description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

g) Miscellaneous Requirements

(1) For all process operating parameters measured during the initial performance tests, the 

permittee may change the limits established during the initial performance tests if 

additional performance testing is conducted to verify that, at the new control device or 

process parameter levels, they comply with the applicable emission limits in 40 CFR Part 

63.1382. The owner or operator shall conduct all additional performance tests according 

to the procedures 40 CFR part 63, subpart A and in 40 CFR part 63.1384. 

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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21. P326, Line 21 - Fiberglass Pipe Grinding, Trimming, & Slitting

Operations, Property and/or Equipment Description: 

This process grinds, trims, and slits the cured pipe insulation to proper final product 

specifications.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-03282, issued November 16, 

2000)

The requirements of this rule also include 

compliance with the requirements of OAC 

rule 3745-17-07(A).

Particulate emissions (PE) shall not 

exceed 1.0 pound per hour (lb/hr) and 

4.40 tons per year (tpy).

b. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.

c. OAC rule 3745-17-11(B)(1) See b)(2)b.

(2) Additional Terms and Conditions

a. The emissions from this emissions unit shall be vented to a baghouse at all times 

the emissions unit is in operation.

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c) Operational Restrictions

(1) None.

d) Monitoring and/or Recordkeeping Requirements

(1) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirement is as stringent as or more stringent than the monitoring and record 
Final Title V Permit

Permit Number: P0086884

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keeping requirement contained in Permit to Install #03-03282, issued on November 16, 

2000: d)(2). The monitoring and record keeping requirements contained in the abovereferenced Permit-to-Install are subsumed into the monitoring and record keeping 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying monitoring and record keeping requirements 

in the Permit to Install.

[OAC rule 3745-77-07(A)(3)(a)(ii)]

(2) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-01(C)(1); PTI 03-03282]

(3) Notwithstanding the frequency of reporting requirements specified in d)(2), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(2).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-01(C)(1); PTI 03-03282]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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e) Reporting Requirements

(1) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following reporting requirement is as 

stringent as or more stringent than the reporting requirements contained in Permit to 

Install #03-03282, issued on November 16, 2000: e)(2). The reporting requirements 

contained in the above-referenced Permit-to-Install are subsumed into the reporting 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying reporting requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

(2) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-15-03(B)(1)(a); OAC rule 3745-15-03(C); OAC rule 

3745-77-07(C)(1)]

f) Testing Requirements

(1) Compliance with the emission limitations in b)(1) of these terms and conditions shall be

determined in accordance with the following methods:

a. Emission Limitations:

PE shall not exceed 1.0 lb/hr and 4.40 tpy.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the lb/hr based upon 

the results of stack testing conduced in accordance with Methods 1-5 of 40 CFR 

Part 60, Appendix A.

The annual limitation was developed by multiplying the hourly limitation by 8760 

hours per year and then dividing by 2000 pounds per ton. Therefore, compliance 

with the annual limitation shall be assumed as long as compliance with the hourly 

limitation is maintained.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

b. Emission Limitation:

Visible PE from the stack servicing this emissions unit shall not exceed 20% 

opacity, as a six-minute average, except as provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance in accordance with the 

methods specified in OAC rule 3745-17-03(B)(1).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-07(B)(1)]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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22. P327, Line 21 Fiberglass Pipe Sear Roll

Operations, Property and/or Equipment Description: 

The Sear Roll thermally sets the exterior of the uncured pipe insulation before entering the 

curing oven.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-03282, issued November 16, 

2000)

The requirements of this rule also include 

compliance with the requirements of OAC 

rules 3745-17-11(B)(1), 3745-18-06(E), 

3745-21-07(G) and 40 CFR Part 63 

Subpart NNN.

Particulate emissions (PE) shall not 

exceed 0.75 pound per hour (lb/hr) and 

3.3 tons per year (tpy).

Sulfur dioxide (SO2) emissions shall not 

exceed 0.15 lb/hr and 0.7 tpy.

Nitrogen oxide (NOX) emissions shall not 

exceed 0.12 lb/hr and 0.5 tpy.

Carbon monoxide (CO) emissions shall 

not exceed 0.19 lb/hr and 0.8 tpy.

Organic compound (OC) emissions shall 

not exceed 0.31 lb/hr and 1.4 tpy OC 

[See b)(2)a.]

b. OAC rule 3745-17-11(B)(1) See b)(2)b.

b. OAC rule 3745-17-07(A) Visible PE shall not exceed 20% opacity, 

as a six-minute average, except as 

provided by rule.

c. 40 CFR Part 63 Subpart NNN

[40 CFR 63.1380-1399]

The permittee shall not discharge or 

cause to be discharged into the 
Final Title V Permit

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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

[In accordance with 40 CFR 

63.1380(b)(3), this emissions unit is 

an existing flame attenuation wool 

fiberglass manufacturing line 

producing a bonded pipe product.]

atmosphere in excess of 3.4 kg of 

formaldehyde per mega gram (6.8 lb of 

formaldehyde per ton) of glass pulled.

d. OAC rule 3745-21-07(G) See b)(2)c. and c)(1).

e. OAC rule 3745-21-07(M)(4) See b)(2)d.

f. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. For purposes of federally enforceability, all OC is considered to be VOC.

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(1) and e)(1)]

The emission limitations and control requirements from the amended 21-07 rule,

and the associated operational restrictions and the monitoring, record keeping, 

and reporting requirements contained in this permit, shall become federally 

enforceable on the date the U.S. EPA approves the revised OAC rule 3745-21-

07 as a revision to the Ohio State Implementation Plan. The following terms 

shall become federally enforceable after U.S. EPA approves the rule revision:

[c)(2), d)(2) and e)(2)]

d. This emissions unit is exempt from the requirements of OAC rule 3745-21-

07(M)(4) pursuant to OAC rule 3745-21-07(M)(5)(d)(ii).

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rules 3745-77-01(A)(1), 3745-21-07(G) and PTI 03-03282]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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(2) The use of any liquid organic material or substance containing liquid organic material

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rules 3745-77-07(A)(1) and 3745-21-07(M)]

(3) The permittee must initiate corrective action within 1 hour when the monitored process 

parameter level(s) is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for the process modification(s) used to control 

formaldehyde emissions and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64, Subpart D when the process parameter(s) is 

outside the limits(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(5) The permittee must operate the process modifications such that the monitored process 

parameter(s) is not outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 10 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(6) The permittee shall use a resin in the formulation of binder such that the freeformaldehyde content of the resin used does not exceed the free-formaldehyde range 

contained in the specification for the resin used during the performance test as specified 

in 40 CFR 63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(7) The permittee shall use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR 63.1384(a)(9). For the purposes of this standard, adding or increasing the quantity 

of urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall collect and record the following information each month:

a. The volatile content (including water) of each material, as employed;

b. The liquid organic portion of said volatile content, in percent by volume, as 

applied; and
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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c. Whether or not the volatile content of each material employed is a 

photochemically reactive material, as applied.

[Authority for term: OAC rule 3745-77-01(C)(1), OAC rule 3745-21-07(G) and PTI 03-

03282]

(2) The permittee shall collect and record the following information each month:

a. The volatile content (including water) of each material, as employed; and

b. The liquid organic portion of said volatile content, in percent by volume, as 

applied.

[Authority for term: OAC rule 3745-77-01(C)(1) and OAC rule 3745-21-07(M)]

(3) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. The color of the emissions;

b. Whether the emissions are representative of normal operations;

c. If the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. The total duration of any visible emission incident; and

e. Any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-01(C)(1)]

(4) Notwithstanding the frequency of reporting requirements specified in e)(2), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no visible emissions; 

and
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(2).

The permittee shall revert to 5 days per week readings if any visible emissions are 

observed.

[Authority for term: OAC rule 3745-77-01(C)(1)]

(5) The permittee shall establish a correlation between formaldehyde emissions and a 

process parameter(s) to be monitored.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(6) The permittee shall monitor the established parameter(s) according to the procedures in 

the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(7) The permittee shall include as part of their operations, maintenance, and monitoring plan 

the following information:

a. Procedures for the proper operation and maintenance of the process;

b. Process parameter(s) to be monitored to demonstrate compliance with the 

applicable emission limits in 40 CFR 63.1382. Examples of process parameters 

include loss on ignition (LOI), binder solids content, and binder application rate;

c. Correlation(s) between process parameter(s) to be monitored and formaldehyde 

emissions;

d. A schedule for monitoring the process parameter(s); and

e. Record keeping procedures, consistent with the record keeping requirements of 

40 CFR 63.1386, to show that the process parameter value(s) established during 

the performance test is not exceeded.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(8) The permittee shall monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation of binder.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(9) The permittee shall monitor and record the formulation of each batch binder used.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(10) The permittee shall monitor and record at least once every 8 hours, the product (LOI) 

and product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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(11) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended;

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction or minimize emissions; and

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(12) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) of 

this part and record and report if an action taken during a startup, shutdown or 

malfunction is not consistent with the procedures in the plan as described in 40 CFR 

63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(13) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The permittee shall retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report or record. 

The most recent 2 years of records shall be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape or in microfiche.

c. The permitee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(14) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch, the LOI and density for each product 

manufactured on this flame attenuation line and the free formaldehyde content of 

each resin shipment received and used in the binder formulation.

b. The process parameter level(s) of flame attenuation manufacturing lines that use 

process modifications to comply with the emission limits, including any periods 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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when the parameter level(s) deviated from the established limit(s), the date and 

time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of 

the deviation was corrected.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(15) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirement is as stringent as or more stringent than the monitoring and record 

keeping requirement contained in Permit to Install #03-03282, issued on November 16, 

2000: d)(3) and d)(4). The monitoring and record keeping requirements contained in 

the above-referenced Permit-to-Install are subsumed into the monitoring and record 

keeping requirements of this operating permit, so that compliance with these 

requirements constitutes compliance with the underlying monitoring and record keeping 

requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation reports that identify the following:

a. Each month during which the volatile content did not consist of only water and 

liquid organic material, as applied;

b. Each month during which the liquid organic portion of the said volatile content 

exceeded 20%, by volume, and the actual liquid organic portion of the said 

volatile content, as applied; and

c. Each month during which the volatile content of any material employed is a 

photochemically reactive material, as applied.

Each report shall identify the cause for the deviation and the actual total quantity of OC 

emitted during each such month, in pounds, as well as the number of hours and days of 

operation.

These deviation reports shall be submitted in accordance with the Standard Terms and 

Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material [as specified in c)(2)] was employed. 

These deviation reports shall be submitted in accordance with the Standard Terms and 

Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]

(3) The permittee shall submit semiannual written reports that (a) identify all days during 

which any visible particulate emissions were observed from this emissions unit and (b) 

describe any corrective actions taken to eliminate the visible particulate emissions. 

These reports shall be submitted to the Director (the Ohio EPA, Northwest District 
Final Title V Permit

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Effective Date: 1/5/2010

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Office) by January 31 and July 31 of each year and shall cover the previous 6-month 

period. 

[Authority for term: OAC rule 3745-77-07(C)(1)]

(4) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by record keeping requirement d)(13) and d)(14) of this permit. When no 

deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(5) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following reporting requirement is as 

stringent as or more stringent than the reporting requirements contained in Permit to 

Install #03-03282, issued on November 16, 2000: e)(3). The reporting requirements 

contained in the above-referenced Permit-to-Install are subsumed into the reporting 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying reporting requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the visible PE 

limitation in accordance with the methods in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

b. Emission Limitations:

PE shall not exceed 0.75 lb/hr and 3.30 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of the stack testing conducted in accordance with Methods 1-5 of 40 CFR Part 

60, Appendix A. 

The annual emission limitation is based upon multiplying the hourly emission 

limitation by the annual number of hours of operation (8760) and dividing by 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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2000]. Therefore, compliance with the annual emission limitation will be 

assumed as long as compliance with the hourly emission limitation is maintained.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

c. Emission Limitations:

NOx emissions shall not exceed 0.12 lb/hr and 0.5 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of the stack testing conducted in accordance with Methods 1-4 and 7 of 40 CFR 

Part 60, Appendix A. 

The annual emission limitation is based upon multiplying the hourly emission 

limitation by the annual number of hours of operation (8760) and dividing by 

2000]. Therefore, compliance with the annual emission limitation will be 

assumed as long as compliance with the hourly emission limitation is maintained.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

d. Emission Limitations:

CO emissions shall not exceed 0.19 lb/hr and 0.8 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of the stack testing conducted in accordance with Methods 1-4 and 10 of 40 CFR 

Part 60, Appendix A. 

The annual emission limitation is based upon multiplying the hourly emission 

limitation by the annual number of hours of operation (8760) and dividing by 

2000]. Therefore, compliance with the annual emission limitation will be 

assumed as long as compliance with the hourly emission limitation is maintained.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

e. Emission Limitations:

OC emissions shall not exceed 0.31 lb/hr and 1.40 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of the stack testing conducted in accordance with Methods 18, 25, or 25A, as 

appropriate, of 40 CFR Part 60, Appendix A. 

The annual emission limitation is based upon multiplying the hourly emission 

limitation by the annual number of hours of operation (8760) and dividing by 

2000]. Therefore, compliance with the annual emission limitation will be 

assumed as long as compliance with the hourly emission limitation is maintained.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

f. Emission Limitations:

SO2 emissions shall not exceed 1.52 lbs/hr and 6.70 tpy.

Applicable Compliance Method:

If required, compliance with the hourly emission limitation based upon the results 

of the stack testing conducted in accordance with Methods 1-4 and 6, of 40 CFR 

Part 60, Appendix A. 

Compliance with the annual emission limitation will be assumed as long as 

compliance with the hourly emission limitation is maintained [the annual emission 

limitation is based upon multiplying the hourly emission limitation by the annual 

number of hours of operation (8760) and dividing by 2000].

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-03282]

g. Emission Limitation:

The permittee shall not discharge or cause to be discharged into the atmosphere 

in excess of 3.4 kg of formaldehyde per mega gram (6.8 lbs of formaldehyde per 

ton) of glass pulled.

Applicable Compliance Method:

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) Unless disapproved by the Director, the permittee may conduct short-term experimental 

production runs using binder formulations or other process modifications where the 

process parameter values would be outside those established during performance test 

without first conducting performance tests. Such runs must not exceed 1 week in 

duration unless the Director approves a longer period. The permittee must notify the 

Director and postmark or deliver the notification at least 15 days prior to commencement 

of the short-term experimental production runs. The Director must inform the permittee 

of a decision to disapprove or must request additional information prior to the date of the 

short-term experimental production runs. Notification of the intent to perform and 

experimental short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and
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a description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

g) Miscellaneous Requirements

(1) For all process operating parameters measured during the initial performance tests, the 

permittee may change the limits established during the initial performance tests if 

additional performance testing is conducted to verify that, at the new control device or 

process parameter levels, they comply with the applicable emission limits in 40 CFR 

63.1382. The owner or operator shall conduct all additional performance tests according 

to the procedures in 40 CFR 63.6(e)(3), Subpart A and in 40 CFR 63.1384.

[Authority for term: OAC rules 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

23. P801, Process Water Treatment Pond

Operations, Property and/or Equipment Description: 

Process water treatment 

The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only.

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-13993, issued May 17, 

2007)

Fugitive volatile organic compounds 

(VOC) shall not exceed 18.61 tons per 

year (tpy).

b. OAC rule 3745-21-07(D) None [See b)(2)a. and b)(2)b.].

(2) Additional Terms and Conditions

a. The process water stored is not a volatile photochemically reactive material as 

defined in OAC rule 3745-21-01(C)(7). Therefore, there are no applicable 

requirements established by this rule.

b. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio’s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 provisions still exists as part of the federallyapproved SIP for Ohio.

c) Operational Restrictions

(1) None.

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall conduct quarterly sampling and testing to determine the individual 

concentrations, in % by weight, of phenol, formaldehyde and methanol in the process 

water stored.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-13993]
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Facility ID: 0320010005

Effective Date: 1/5/2010

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(2) Each quarter, the permittee shall calculate the tons of fugitive VOC emissions based on 

the quarterly testing results.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-13993]

(3) The permittee shall calculate the annual fugitive VOC's emissions based upon the 

summation of the last four quarterly VOC results.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-13993]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify any 

exceedances of the annual VOC limit. These deviation reports shall be submitted in 

accordance with the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-13993]

f) Testing Requirements

(1) Compliance with the emission limitations in b)(1) of the terms and conditions of this 

permit shall be determined in accordance with the following methods:

a. Emission Limitation:

Fugitive VOC shall not exceed 18.61 tpy.

Applicable Compliance Method: 

The emission limitation was established in accordance with the company 

supplied calculations based on an average phenol, formaldehyde, and methanol 

concentrations, by weight, a maximum water surface area of 105,025 ft2and a 

maximum operating schedule of 8760 hours per year. Compliance shall be 

demonstrated by the monitoring and record keeping requirements specified in d)

of these terms and conditions. 

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-13993]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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24. Emissions Unit Group - Electric Melters PTI 03-16294: P061, P062, P063, 

EU ID Operations, Property and/or Equipment Description

P061 Electric Melter #1

P062 Electric Melter #2

P063 Electric Melter #3

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR Part 63 Subpart NNN.

Particulate emissions (PE) shall not 

exceed 0.34 pound per hour (lb/hr) and

1.49 tons per year (tpy) PE [See b)(2)b.]

Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 5% 

opacity as a six-minute average.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.45 lb/hr and 1.97 tpy.

Carbon monoxide (CO) emissions shall 

not exceed 0.89 lb/hr and 3.90 tpy.

See b)(2)a.

b. 40 CFR Part 63 Subpart NNN

[40 CFR 63.1380 – 1399]

In accordance with 40 CFR 

63.1380(b)(1), this emissions unit is 

a new glass melting furnace located 

at a wool fiberglass manufacturing 

facility.]

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 0.25 kilogram 

(kg) of particulate matter (PM) per mega 

gram (Mg) (0.5 lb of PM per ton) of glass 

pulled.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

c. OAC rule 3745-17-07(A) See b)(2)c.

d. OAC rule 3745-17-11(B) See b)(2)c.

e. OAC rule 3745-18-06(E) See b)(2)c.

f. 40 CFR 63.1 – 15

[40 CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. The "Best Available Technology" (BAT) requirement for this emissions unit has 

been determined to be the use of a baghouse (melter dust collector) with an 

overall control efficiency of 99%.

b. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

c. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c) Operational Restrictions

(1) In order to maintain compliance with the applicable emission limitations(s) contained in 

this permit, the acceptable range established for the pressure drop across the baghouse 

is between 0 to 10.0 inches of water.

[Authority for term: OAC rule 3745-77-07(A)(1)]

(2) The permittee must initiate corrective action within 1 hour of an alarm from a bag leak 

detection system and complete corrective actions in a timely manner according to the 

procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(3) The permittee must implement a Quality Improvement Plan (QIP) consistent with the 

compliance assurance monitoring provisions of 40 CFR Part 64, subpart D when the bag 

leak detection system alarm is sounded for more than 5 percent of the total operating 

time in a 6-month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(4) The permittee must initiate corrective action within 1 hour when the average glass pull 

rate of any 4-hour block period for glass melting furnaces equipped with continuous 

glass pull rate monitors exceeds the average glass pull rate established during the 

performance test as specified in 40 CFR 63.1384, by greater than 20 percent and 

complete corrective actions in a timely manner according to the procedures in the 

operations, maintenance, and monitoring plan.
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Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(5) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR part 64, subpart D when the glass pull rate exceeds, by 

more than 20 percent, the average glass pull rate established during the performance 

test as specified in 40 CFR Part 63.1384 for more than 5 percent of the total operating 

time in a 6-month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must operate each glass-melting furnace such that the glass pull rate 

does not exceed, by more than 20 percent, the average glass pull rate established 

during the performance test as specified in 40 CFR Part 63.1384 for more than 10 

percent of the total operating time in a 6-month block reporting period. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall install, calibrate, maintain, and continuously operate a bag leak 

detection system according to the following requirements:

a. The bag leak detection system must be certified by the manufacturer to be 

capable of detecting PM emissions at concentrations of 10 milligrams per actual 

cubic meter (0.0044 grains per actual cubic foot) or less.

b. The bag leak detection system sensor must produce output of relative PM 

emissions.

c. The bag leak detection system must be equipped with an alarm system that will 

sound automatically when an increase in relative PM emissions over a preset 

level is detected and the alarm must be located such that it can be heard by the 

appropriate plant personnel.

d. For positive pressure fabric filter systems, a bag leak detection system must be 

installed in each baghouse compartment or cell. If a negative pressure or 

induced air baghouse is used, the bag leak detection system must be installed 

downstream of the baghouse. Where multiple bag leak detection systems are 

required (for either type of baghouse), the system instrumentation and alarm may 

be shared among the monitors.

e. A triboelectric bag leak detection system shall be installed, operated, adjusted, 

and maintained in a manner consistent with the U.S. Environmental Protection 

Agency guidance, “Fabric Filter Bag Leak Detection Guidance” (EPA–454/R–98–

015, September 1997). Other bag leak detection systems shall be installed, 

operated, adjusted, and maintained in a manner consistent with the 

manufacturer's written specifications and recommendations.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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f. Initial adjustment of the system shall, at a minimum, consist of establishing the 

baseline output by adjusting the range and the averaging period of the device 

and establishing the alarm set points and the alarm delay time.

g. Following the initial adjustment, the owner or operator shall not adjust the range, 

averaging period, alarm set points, or alarm delay time except as detailed in the 

approved operations, maintenance, and monitoring plan required under 

paragraph (a) of this section. In no event shall the range be increased by more 

than 100 percent or decreased more than 50 percent over a 365-day period 

unless a responsible official as defined in 40 CFR 63.2 of the general provisions 

in subpart A of this part certifies that the baghouse has been inspected and found 

to be in good operating condition.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(2) The operations, maintenance, and monitoring plan required by paragraph III.1. must 

specify corrective actions to be followed in the event of a bag leak detection system 

alarm. Example corrective actions that may be included in the plan include the following:

a. Inspecting the baghouse for air leaks, torn or broken bags or filter media, or any 

other conditions that may cause an increase in emissions.

b. Sealing off defective bags or filter media.

c. Replacing defective bags or filter media, or otherwise repairing the control 

device.

d. Sealing off a defective baghouse compartment.

e. Cleaning the bag leak detection system probe, or otherwise repairing the bag 

leak detection system.

f. Shutting down the process producing the particulate emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(3) The permittee must install, calibrate, and maintain a continuous glass pull rate monitor 

that monitors and records on an hourly basis the glass pull rate. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(4) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended;
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Effective Date: 1/5/2010

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b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction or minimize emissions; and

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer's instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(5) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The owner or operator must retain each record for at least 5 years following the 

date of each occurrence, measurement, maintenance, corrective action, report, 

or record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site;

b. The owner or operator may retain records on microfilm, on a computer, on 

computer disks, on magnetic tape, or on microfiche; and

c. The owner or operator may report required information on paper or on a labeled 

computer disk using commonly available and EPA-compatible computer 

software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. Any bag leak detection system alarms, including the date and time of the alarm, 

when corrective actions were initiated, the cause of the alarm, an explanation of 

the corrective actions taken, and when the cause of the alarm was corrected;

b. Glass pull rate, including any period when the pull rate exceeded the average 

pull rate established during the performance test by more than 20 percent, the 

date and time of the exceedance, when corrective actions were initiated, the 

cause of the exceedance, an explanation of the corrective actions taken, and 

when the cause of the exceedance was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 199 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(8) The permittee shall properly install, operate, and maintain equipment to continuously 

monitor the pressure drop, in inches of water, across the baghouse when the controlled 

emissions unit(s) is/are in operation, including periods of startup and shutdown. The 

permittee shall record the pressure drop across the baghouse on once-per-shift basis. 

The monitoring equipment shall be installed, calibrated, operated, and maintained in 

accordance with the manufacturer=s recommendations, instructions, and operating 

manual(s), with any modifications deemed necessary by the permittee.

Whenever the monitored value for the pressure drop deviates from the limit or range 

established in accordance with this permit, the permittee shall promptly investigate the 

cause of the deviation. The permittee shall maintain records of the following information 

for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the operation of the control 

equipment within the acceptable range specified in this permit, unless the permittee 

determines that corrective action is not necessary and documents the reasons for that 

determination and the date and time the deviation ended. The permittee shall maintain 

records of the following information for each corrective action taken:

a. a description of the corrective action;

b. the date corrective action was completed;

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop readings immediately after the corrective action was 

implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

This range or limit on the pressure drop across the baghouse is effective for the duration 

of this permit, unless revisions are requested by the permittee and approved in writing by 

the appropriate Ohio EPA District Office or local air agency. The permittee may request 

revisions to the permitted limit or range for the pressure drop based upon information 

obtained during future testing that demonstrate compliance with the allowable particulate 

emission rate for the controlled emissions unit(s). In addition, approved revisions to the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 200 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

range or limit will not constitute a relaxation of the monitoring requirements of this permit 

and may be incorporated into this permit by means of a minor permit modification.

[Authority for term: OAC rule 3745-77-07(C)(1)]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following information concerning the operation of the baghouse during the operation of 

the emissions unit(s):

a. each period of time (start time and date, and end time and date) when the 

pressure drop across the baghouse was outside of the acceptable range;

b. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the baghouse;

c. each incident of deviation described in Aa@ (above) where a prompt investigation 

was not conducted;

d. each incident of deviation described in Aa@ where prompt corrective action, that 

would bring the pressure drop into compliance with the acceptable range, was 

determined to be necessary and was not taken; and

e. each incident of deviation described in Aa@ where proper records were not 

maintained for the investigation and/or the corrective action(s), as identified in the 

monitoring and record keeping requirements of this permit.

The quarterly deviation (excursion) reports shall be submitted in accordance with the 

reporting requirements of the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-15-03(B)(1)(a); OAC rule 3745-15-03(C); OAC rule 

3745-77-07(C)(1); 40 CFR Part 64.9(a)].

(2) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) of this part as well as the additional 

records required by the recordkeeping requirements of paragraph d)(8) and d)(9) of this 

section. When no deviations have occurred, the owner or operator shall submit a report 

stating that no excess emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 201 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. Emission Limitations:

PE shall not exceed 0.34 lb/hr and 1.49 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

process weight rate (lb/hr) [as indicated in the permit application] by a controlled 

emission factor (lb/lb of glass] derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable PE 

limitation by testing in accordance with Methods 1-5 of 40 CFR, Part 60, 

Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitations: 

CO emissions shall not exceed 0.89 lb/hr and 3.90 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum process weight rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass] derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

CO emission limitation by testing in accordance with Methods 1-4 and 10 of 40 

CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

c. Emission Limitations: 

SO2 emissions shall not exceed 0.45 lb/hr and 1.97 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum process weight rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

SO2 emission limitation by testing in accordance with Method 1-4 and 6, of 40 

CFR, Part 60, Appendix A.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 202 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

d. Emission Limitation: 

PM shall not exceed 0.5 lb per ton of glass pulled. 

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-16294]

e. Emission Limitation: 

Visible PE from the stack(s) servicing this emissions unit shall not exceed 5% 

opacity, as a six-minute average

Applicable Compliance Method: 

If required, compliance with the visible emission limitation for the baghouse stack 

shall be determined in accordance with Test Method 9 as set forth in “Appendix 

on Test Methods” in 40 CFR, Part 60 (“Standards of Performance for New 

Stationary Sources”), as such Appendix existed on July 1, 2002.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-07(B); PTI 

03-16294]

(2) Unless disapproved by the Director, the permittee may conduct short-term experimental 

production runs using binder formulations or other process modifications where the 

process parameter values would be outside those established during performance test 

without first conducting performance tests. Such runs must not exceed 1 week in 

duration unless the Director approves a longer period. The permittee must notify the 

Director and postmark or deliver the notification at least 15 days prior to commencement 

of the short-term experimental production runs. The Director must inform the permittee 

of a decision to disapprove or must request additional information prior to the date of the 

short-term experimental production runs. Notification of the intent to perform and 

experimental short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 203 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e. the date and time of the experimental production run; and

a description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 204 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

25. Emissions Unit Group - Forming & Collection (No PTI): P001, P310 , P013

EU ID Operations, Property and/or Equipment Description

P001 Unit 81 – Forming and Collection

P310 Unit 25 – Forming and Collection

P013 Unit 84 – Forming and Collection

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-17-11(B)(1) See b)(2)a.

b. OAC rule 3745-17-07(A) Visible particulate emissions (PE) from 

the stacks servicing these emissions units

shall not exceed 20% opacity, as a sixminute average, except as provided by 

rule.

c. OAC rule 3745-21-07(G) See b)(2)b. and b)(2)c.

(2) Additional Terms and Conditions

a. PE from these emissions units shall be less than 10 pounds per hour (lbs/hr)*.

* The uncontrolled mass rate of PE from this emissions unit is less than 10 

pounds/hour (the permittee has demonstrated this based on stack testing). 

Therefore, pursuant to OAC rule 3745-17-11(A)(2)(a)(ii), Figure II of OAC rule 

3745-17-11 does not apply. In addition, based on Table I of OAC rule 3745-17-

11, the allowable PE limitation is greater than 10 lbs PE/hr. However, to ensure 

that Figure II will not be applicable, the permittee has agreed to accept the PE 

limitation stated above (less than 10 lbs/hr).

b. This emissions unit is located in Defiance County, which is not a “Priority I” 

county as indicated in paragraph (A) of OAC rule 3745-21-06 and was installed 

prior to February 15, 1972. Therefore, pursuant to OAC rule 3745-21-07(A), it is 

exempt from the requirements of OAC rule 3745-21-07(G).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 205 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

U.S. EPA as a revision to Ohio’s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 provisions still exists as part of the federallyapproved SIP for Ohio.

c) Operational Restrictions

(1) None.

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least five (5) days per week, when the emissions 

unit is in operation and when the weather conditions allow, for any visible particulate 

emissions from the stack serving this emissions unit. The presence or absence of any 

visible emissions shall be noted in an operations log. If visible emissions are observed, 

the permittee shall also note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) Notwithstanding the frequency of reporting requirements specified in e)(1), the permittee 

may reduce the frequency of visual observations from at least five (5) days per week to 

weekly readings for this emissions unit if the following conditions are met:

a. For 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. The permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

c. The permittee shall revert to readings of five (5) days per week if any abnormal 

visible emissions are observed.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 206 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1)]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which any visible particulate emissions were observed from the stack serving this 

emissions unit, (b) identify all days during which any visible emissions of fugitive dust 

were observed from the egress points (i.e., building windows, doors, roof monitors, etc.) 

serving this emissions unit, and (c) describe any corrective actions taken to minimize or 

eliminate the visible particulate emissions and/or visible fugitive dust emissions. These 

reports shall be submitted to the Director (the appropriate Ohio EPA District Office or 

local air agency) by January 31 and July 31 of each year and shall cover the previous 

six-month periods.

[Authority for term: OAC rule 3745-77-07(C)(1)]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitation:

PE shall be less than 10.0 lbs/hr

Applicable Compliance Method:

If required, compliance shall be based on the results of stack testing conducted 

pursuant to the methods in OAC rule 3745-17-03(B)(10).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(10)]

b. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the visible PE 

limitation in accordance with the methods in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 207 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

26. Emissions Unit Group – Unit 89 Collection Modules A,B,C PTI 03-10931: P048, P049, P050

EU ID Operations, Property and/or Equipment Description

P048 Unit 89 Collection Module A

P049 Unit 89 Collection Module B

P050 Unit 89 Collection Module C

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(D)

(PTI 03-10931, issued December 6, 

2001)

Particulate emissions (PE) shall not 

exceed 66.80 tons per rolling, 365-day 

period. [See b)(2)a.]

b. OAC rule 3745-31-05(A)(3)

(PTI 03-10931, issued December 6, 

2001)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR, Part 60 Subpart PPP, 40 CFR, Part 

63 Subpart NNN, OAC rule 3745-31-

05(D), OAC rule 3745-21-07(G) and OAC 

rule 3745-17-07(A).

PE shall not exceed:

For P048, 9.99 pounds per hour (lbs/hr) 

and 42.96 tons per year (TPY);

For P049, 9.02 lbs/hr and 38.79 TPY; and

For P050, 7.76 lbs/hr and 33.37 TPY.

[See b)(2)b.]

For all units individually:

Nitrogen oxide (NOx) emissions shall not 

exceed 1.93 lbs/hr and 8.30 TPY.

Organic compound (OC) emissions shall 

not exceed 1.66 lbs/hr and 7.14 TPY.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 208 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

Carbon monoxide (CO) emissions shall 

not exceed 9.10 lbs/hr and 39.13 TPY.

Formaldehyde emissions shall not 

exceed 0.80 lb/hr and 3.44 TPY.

Sulfur dioxide (SO2) emissions shall not 

exceed 1.0 lbs/hr, 4.30 tons SO2/yr

c. 40 CFR Part 63 Subpart NNN

[40 CFR 63.1380 – 1399]

[In accordance with 40 CFR 

63.1380(b)(2), this emissions unit is

an existing rotary spin wool 

fiberglass manufacturing line 

producing a bonded wool fiberglass 

building insulation product.] 

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 0.6 kg of

formaldehyde per mega gram (1.2 lb of 

formaldehyde per ton) of glass pulled 

from each existing rotary spin 

manufacturing line.

d. 40 CFR Part 60, Subpart PPP

[40 CFR 60.680-685]

[In accordance with 40 CFR 60.680, 

this emissions unit is a rotary spin 

wool fiberglass manufacturing line 

that commenced construction, 

modification or reconstruction after 

February 7, 1984.]

The permittee shall not cause to be 

discharged into the atmosphere from this 

emissions unit any gases which contain 

PE in excess of 5.5 kg/Mg (11.0 lbs/ton) 

of glass pulled.

e. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity, as a 6-minute average, except as 

provided by rule.

f. OAC rule 3745-17-11(B) See b)(2)d.

g. OAC rule 3745-21-07(G) See b)(2)e. and c)(2).

h. 40 CFR 63.1 – 15

[40 CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. The permittee has requested a federally enforceable restriction of 66.80 tons PE 

per rolling, 365-day period for purposes of avoiding PSD. 

The combined annual PE from Line 89, which includes emissions units P047, 

P048, P049, P050, P051, P052, P054 and P055, shall not exceed 66.80 tons, 

based upon a rolling, 365-day summation of emissions.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 209 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. The "Best Available Technology" (BAT) requirement for this emissions unit has 

been determined to be the use of a venturi scrubber. 

c. All PE is assumed to be in the form of PM10. 

d. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

e. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(2), d)(6), e)(4)]

c) Operational Restrictions

(1) The maximum annual number of operating hours for this emissions unit shall not exceed 

8600, based upon a rolling, 12-month summation of the monthly numbers of operating 

hours.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-10931] 

(2) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01(C)(5), is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-10931] 

(3) The permittee must initiate corrective action within 1 hour when the average pressure 

drop, liquid flow rate, or chemical feed rate for any 3-hour block period is outside the 

limits established during the performance tests as specified in 40 CFR 63.1384 for each 

wet scrubbing control device and complete corrective actions in a timely manner 

according to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part Subpart NNN]

(4) The permitee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR part 64, subpart D when any scrubber parameter is 

outside the limit(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part Subpart NNN]

(5) The permittee must operate each scrubber such that each monitored parameter is not 

outside the limit(s) established during the performance test as specified in 40 CFR Part 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 210 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part Subpart NNN] 

(6) The permittee must use a resin in the formulation of binder such that the freeformaldehyde content of the resin used does not exceed the free-formaldehyde range 

contained in the specification for the resin used during the performance test as specified 

in 40 CFR 63.1384. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part Subpart NNN] 

(7) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR 63.1384. For the purposes of this standard, adding or increasing the quantity of 

urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee must operate each scrubber such that each monitored parameter is not 

outside the limit(s) established during the performance test as specifed in 40 CFR 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period.

(2) The shall install, calibrate, maintain, and operate monitoring devices that continuously 

monitor and record the gas pressure drop across each scrubber and scrubbing liquid 

flow rate to each scrubber according to the procedures in the operations, maintenance, 

and monitoring plan. The pressure drop monitor is to be certified by its manufacturer to 

be accurate within 250 Pascal (1 inch water gauge) over its operating range, and the 

flow rate monitor is to be certified by its manufacturer to be accurate within 5 percent 

over its operating range. The permittee must also continuously monitor and record the 

feed rate of any chemical(s) added to the scrubbing liquid. The monitoring equipment 

shall be installed, calibrated, operated, and maintained in accordance with the 

manufacturer=s recommendations, instructions, and operating manual(s), with any 

modifications deemed necessary by the permittee.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 40 CFR 

Part 63 Subpart PPP; PTI 03-10931] 

(3) Whenever the monitored value for any parameter deviates from the range(s) or minimum 

limit(s) established in accordance with this permit, the permittee shall promptly 

investigate the cause of the deviation. The permittee shall maintain records of the 

following information for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 211 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the control equipment parameters 

within the acceptable range(s), or at or above the minimum limit(s) specified in this 

permit, unless the permittee determines that corrective action is not necessary and 

documents the reasons for that determination and the date and time the deviation 

ended. The permittee shall maintain records of the following information for each 

corrective action taken:

a. a description of the corrective action;

b. the date the corrective action was completed;

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop and flow rate readings immediately after the corrective action 

was implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

These range(s) and/or limit(s) for the pressure drop and liquid flow rate are effective for 

the duration of this permit, unless revisions are requested by the permittee and approved 

in writing by the appropriate Ohio EPA District Office or local air agency. The permittee 

may request revisions to the permitted range or limit for the pressure drop or liquid flow 

rate based upon information obtained during future performance tests that demonstrate 

compliance with the allowable particulate emission rate for this/these emissions unit(s). 

In addition, approved revisions to the range or limit will not constitute a relaxation of the 

monitoring requirements of this permit and may be incorporated into this permit by 

means of a minor permit modification.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(4) All monitoring devices required under 40 CFR, Part 60, Subpart PPP shall be 

recalibrated quarterly in accordance with procedures under section 60.13(b).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 60 Subpart PPP; PTI 03-

10931] 

(5) The permittee shall maintain monthly records of the following information:

a. the operating hours for each month; and

b. the rolling, 12-month summation of the operating hours.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]

(6) The permittee shall maintain the following daily records for this emissions unit:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 212 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. the company identification for each product group manufactured;

b. the numbers of hours of production for each product group manufactured;

c. the calculated PE factor (lbs PE/hour of production), based upon the emission 

factor curve*, for each product group manufactured; and 

d. the total PE rate (lbs/day), for all the product groups manufactured [summation of 

(c x b) for all product groups]. 

* The permittee calculates the hourly PE by employing a pac factor. The pack factor is 

the design density of each product produced multiplied by the design thickness of the 

same product. This resultant value is used to figure out the PE (lbs/hr) from the emission 

factor curve. The emission factor curve is a statistical polynomial and was derived from 

multiple stack tests on this emissions unit. The hourly PE calculated from the polynomial 

is then multiplied by the number of hours of production of the product for which the pack 

factor was calculated.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

(7) The permittee shall calculate and maintain daily records of the particulate emissions and 

the rolling 365-day emissions of particulates, in tons, for emissions units P047, P048, 

P049, P048, P049, P050, P051, P052, P054 and P055, combined.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

(8) The permittee shall maintain records of the following information each month for this 

emissions unit:

a. the company identification for each liquid organic material employed; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

(9) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation of binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(10) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(11) The permittee must monitor and record at least once every 8 hours, the product Loss on 

Ignition (LOI) and product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(12) The permittee shall develop and implement a written plan as described in 40 CFR part 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 
Final Title V Permit

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Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR part 63.6(e)(3), the plan shall include: 

a. procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended; 

b. corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction or minimize emissions; and 

c. a maintenance schedule for each control device and process modification that is 

consistent with the manufacturer's instructions and recommendations for routine 

and long-term maintenance. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part Subpart NNN] 

(13) The permittee shall keep records of each event as required by 40 CFR part 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR part 63.10(e)(3)(iv). 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Subpart NNN] 

(14) As required by 40 CFR part 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart: 

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site. 

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche. 

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(15) In addition to the general records required by 40 CFR part 63.10(b)(2), the permittee 

shall maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a rotary spin manufacturing line subject to the provisions of this 

subpart, and the free formaldehyde content of each resin shipment received and 

used in the binder formulation. 

b. Scrubber pressure drop, scrubbing liquid flow rate, and any chemical additive 

(including chemical feed rate to the scrubber), including any period when a 

parameter level(s) deviated from the established limit(s), the date and time of the 

deviation, when corrective actions were initiated, the cause of the deviation, an 
Final Title V Permit

Permit Number: P0086884

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Effective Date: 1/5/2010

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explanation of the corrective actions taken, and when the cause of the deviation 

was corrected. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following:

a. each period of time (start time and date, and end time and date) when the 

pressure drop across the scrubber and/or the liquid flow rate was/were outside of 

the appropriate range or exceeded the applicable limit contained in this permit;

b. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the scrubber;

c. each incident of deviation described in Aa@ or “b” (above) where a prompt 

investigation was not conducted;

d. each incident of deviation described in Aa@ or “b” where prompt corrective action, 

that would bring the pressure drop and/or liquid flow rate into compliance with the 

acceptable range, was determined to be necessary and was not taken; 

e. each incident of deviation described in Aa@ or “b” where proper records were not 

maintained for the investigation and/or the corrective action(s), as identified in the 

monitoring and record keeping requirements of this permit.

f. all exceedances of the rolling, 12-month hours of operation restriction of 8600;

g. all exceedances of the rolling, 365-day PE limitation of 68.8 tons (for emissions 

units P047, P048, P049, P050, P051, P052, P054 and P055, combined); and

h. each month during which a photochemically reactive material was employed. 

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931]

(2) As required by 40 CFR part 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR Part 63.10(c) as well as the additional 

records required by the record keeping requirements of 40 CFR part 63.1386(d). When 

no deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

f) Testing Requirements

(1) Compliance with the emission limitations in b)(1) of the terms and conditions of this 

permit shall be determined in accordance with the following methods:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. Emission Limitation:

66.80 tons PE per rolling, 365-day period (for emissions units P047, P048, P049, 

P050, P051, P052, P054 and P055, combined)

Applicable Compliance Method:

Compliance with the rolling, 365-day PE limitation shall be demonstrated by the 

record keeping requirements specified in d)(4) and d)(5) of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

b. Emission Limitations:

PE for emissions unit P048 shall not exceed 9.99 lbs/hr and 42.96 tpy.

PE for emissions unit P049 shall not exceed 9.02 lbs/hr and 38.79 tpy.

PE for emissions unit P050 shall not exceed 7.76 lbs/hr and 33.37 tpy.

Applicable Compliance Method:

Compliance with the hourly emission limitations were demonstrated based on 

stack testing conducted in accordance with Methods 1 through 5 of 40 CFR, Part 

60, Appendix A. If required, additional testing shall be conducted at the 

discretion of the agency.

The annual emission limitations were developed by multiplying the hourly 

emission limitations by 8600, and then dividing by 2000. Therefore, provided 

compliance is shown with the hourly limitations and the restriction on the annual 

number of hours of operation of 8600, compliance shall also be shown with the 

annual limitations.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

c. Emission Limitations:

OC emissions shall not exceed 1.66 lbs/hr and 7.14 tpy.

Applicable Compliance Method:

If required, compliance shall be demonstrated by stack testing conducted in 

accordance with Methods 1-4 and 18, 25 or 25A, as appropriate, of 40 CFR, Part 

60, Appendix A. 

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

d. Emission Limitations:

NOx emissions shall not exceed 1.93 lbs/hr and 8.30 tpy.

Applicable Compliance Method: 

If required, compliance shall be demonstrated by stack testing conducted with 

Methods 1 - 4 and 7E of 40 CFR, Part 60, Appendix A. 

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

e. Emission Limitations:

CO emissions shall not exceed 9.10 lbs/hr and 39.13 tpy.

Applicable Compliance Method:

Compliance with the hourly emission limitation was demonstrated based on stack 

testing conducted in accordance with Methods 1 through 4 and 10 of 40 CFR, 

Part 60, Appendix A. If required, additional testing shall be conducted at the 

discretion of the agency. 

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

f. Emission Limitations:

Formaldehyde emissions shall not exceed 0.80 lb/hr and 3.44 tpy.

Applicable Compliance Method:

If required, compliance shall be demonstrated by stack testing conducted in 

accordance with Method 316 or 318 of 40 CFR, Part 60, Appendix A. 

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

g. Emission Limitations:

SO2 emissions shall not exceed 1.0 lb/hr and 4.30 tpy.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method:

Compliance with the hourly emission limitation was demonstrated based on stack 

testing conducted in accordance with Methods 1 through 4 and 6 of 40 CFR, Part 

60, Appendix A. If required, additional testing shall be conducted at the 

discretion of the agency.

The annual emission limitation was developed by multiplying the hourly emission 

limitation by 8600, and then dividing by 2000. Therefore, provided compliance is 

shown with the hourly limitation and the restriction on the annual number of hours 

of operation of 8600, compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-10931] 

h. Emission Limitations:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance in accordance with the 

methods specified in OAC rule 3745-17-03 (B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)] 

i. Emission Limitations:

PE shall not exceed 11.0 lbs/ton of glass pulled (5.5 kg/Mg).

Applicable Compliance Method:

Compliance with the emission limitation was demonstrated based on stack 

testing conducted in accordance with Methods 1 through 5E of 40 CFR, Part 60, 

Appendix A. If required, additional testing shall be conducted at the discretion of 

the agency.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 60 Subpart PPP;

PTI 03-10931] 

j. Emission Limitation:

Formaldehyde emissions shall not exceed 1.2 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-10931]
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Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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(2) Unless disapproved by the Director, the permittee of a rotary spin manufacturing line 

regulated by this subpart may conduct short-term experimental production runs using 

binder formulations or other process modifications where the process parameter values 

would be outside those established during performance tests without first conducting 

performance tests. Such runs must not exceed 1 week in duration unless the Director 

approves a longer period. The permittee must notify the Director and postmark or deliver 

the notification at least 15 days prior to commencement of the short-term experimental 

production runs. The Director must inform the permittee of a decision to disapprove or 

must request additional information prior to the date of the short-term experimental 

production runs. Notification of intent to perform an experimental short-term production 

run shall include the following information: 

a. The purpose of the experimental production run; 

b. The affected line; 

c. How the established process parameters will deviate from previously approved 

levels; 

d. The duration of the experimental production run; 

e. The date and time of the experimental production run; and 

f. A description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 219 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

27. Emissions Unit Group - Glass Melting Furnaces #201&203: P303, P307, 

EU ID Operations, Property and/or Equipment Description

P303 Glass melting furnace unit 2601

P307 Glass melting furnace unit 2603.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-17-11(B)(1) Particulate emissions (PE) shall not 

exceed 8.70 pounds per hour (lbs/hr).

[See b)(2)a.]

b. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.

c. OAC rule 3745-18-06(E)(2) Sulfur dioxide (SO2) emissions shall not 

exceed 72.0 lbs/hr.

d. 40 CFR Part 63, Subpart NNN

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

63.1380(b)(1), this emissions unit is 

an existing glass-melting furnace 

located at a wool fiberglass 

manufacturing facility.]

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 0.25 kilogram 

(kg) of particulate matter (PM) per mega 

gram (Mg) (0.5 lb of PM per ton) of glass 

pulled.

e. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(2) Additional Terms and Conditions

a. Emissions unit P003 and P007 are subject to the “grouping” provisions of OAC 

rule 3745-17-11(A)(3). Therefore, the PE shall not exceed 8.70 lbs/hr from 

emissions units P003 and P007, combined.

c) Operational Restrictions

(1) The permittee shall initiate corrective action within 1 hour of an alarm from a bag leak 

detection system and complete corrective actions in a timely manner according to the 

procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(2) The permittee shall implement a Quality Improvement Plan (QIP) consistent with the 

compliance assurance monitoring provisions of 40 CFR Part 64, subpart D when the bag 

leak detection system alarm is sounded for more than 5 percent of the total operating 

time in a 6-month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(3) The permittee shall initiate corrective action within 1 hour when any 3-hour block 

average of the monitored electrostatic precipitator (ESP) parameter is outside the limit(s) 

established during the performance test as specified in 40 CFR 63.1384 and complete 

corrective actions in a timely manner according to the procedures in the operations, 

maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee shall implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR part 64, subpart D when the monitored ESP parameter 

is outside the limit(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(5) The permittee shall operate the ESP such that the monitored ESP parameter is not 

outside the limit(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 10 percent of the total operating time in a six-month block 

reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(6) The permittee must initiate corrective action within 1 hour when the average glass pull 

rate of any 4-hour block period for glass melting furnaces equipped with continuous 

glass pull rate monitors exceeds the average glass pull rate established during the 

performance test as specified in 40 CFR 63.1384, by greater than 20 percent and 

complete corrective actions in a timely manner according to the procedures in the 

operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(7) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR part 64, subpart D when the glass pull rate exceeds, by 

more than 20 percent, the average glass pull rate established during the performance 

test as specified in 40 CFR Part 63.1384 for more than 5 percent of the total operating 

time in a 6-month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(8) The permittee must operate each glass-melting furnace such that the glass pull rate 

does not exceed, by more than 20 percent, the average glass pull rate established 

during the performance test as specified in 40 CFR Part 63.1384 for more than 10 

percent of the total operating time in a 6-month block reporting period. 

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall prepare for each glass melting furnace subject to the provisions of 

40 CFR 63.1380, a written operations, maintenance, and monitoring plan. The plan 

shall be submitted to the Director for review and approval as part of the application for a 

Part 70 permit. The plan shall include the following information:

a. Procedures for the proper operation and maintenance of process modifications 

and add-on control devices used to meet the emission limits in 40 CFR 63.1382;

b. procedures for the proper operation and maintenance of monitoring devices used 

to determine compliance, including quarterly calibration and certification of 

accuracy of each monitoring device according to the manufacturer's instructions; 

and

c. corrective actions to be taken when process parameters or add-on control device 

parameters deviate from the limit(s) established during initial performance tests.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The permittee shall install, calibrate, maintain, and continuously operate a bag leak 

detection system according to the following requirements:

a. The bag leak detection system must be certified by the manufacturer to be 

capable of detecting PM emissions at concentrations of 10 milligrams per actual 

cubic meter (0.0044 grains per actual cubic foot) or less.

b. The bag leak detection system sensor must produce output of relative PM 

emissions.

c. The bag leak detection system must be equipped with an alarm system that will 

sound automatically when an increase in relative PM emissions over a preset 

level is detected and the alarm must be located such that it can be heard by the 

appropriate plant personnel.

d. For positive pressure fabric filter systems, a bag leak detection system must be 

installed in each baghouse compartment or cell. If a negative pressure or 

induced air baghouse is used, the bag leak detection system must be installed 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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downstream of the baghouse. Where multiple bag leak detection systems are 

required (for either type of baghouse), the system instrumentation and alarm may 

be shared among the monitors.

e. A triboelectric bag leak detection system shall be installed, operated, adjusted, 

and maintained in a manner consistent with the U.S. Environmental Protection 

Agency guidance, “Fabric Filter Bag Leak Detection Guidance” (EPA–454/R–98–

015, September 1997). Other bag leak detection systems shall be installed, 

operated, adjusted, and maintained in a manner consistent with the 

manufacturer's written specifications and recommendations.

f. Initial adjustment of the system shall, at a minimum, consist of establishing the 

baseline output by adjusting the range and the averaging period of the device 

and establishing the alarm set points and the alarm delay time.

g. Following the initial adjustment, the owner or operator shall not adjust the range, 

averaging period, alarm set points, or alarm delay time except as detailed in the 

approved operations, maintenance, and monitoring plan required under 

paragraph (a) of this section. In no event shall the range be increased by more 

than 100 percent or decreased more than 50 percent over a 365-day period 

unless a responsible official as defined in 40 CFR 63.2 of the general provisions 

in subpart A of this part certifies that the baghouse has been inspected and found 

to be in good operating condition.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(3) The operations, maintenance, and monitoring plan shall specify corrective actions to be 

followed in the event of a bag leak detection system alarm. Example corrective actions 

that may be included in the plan include the following:

a. Inspecting the baghouse for air leaks, torn or broken bags or filter media, or any 

other conditions that may cause an increase in emissions.

b. Sealing off defective bags or filter media.

c. Replacing defective bags or filter media, or otherwise repairing the control 

device.

d. Sealing off a defective baghouse compartment.

e. Cleaning the bag leak detection system probe, or otherwise repairing the bag 

leak detection system.

f. Shutting down the process producing the particulate emissions.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee must install, calibrate, and maintain a continuous glass pull rate monitor 

that monitors and records on an hourly basis the glass pull rate. 

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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(5) The permittee shall monitor the ESP according to the procedures in the operations, 

maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(6) The operations, maintenance and monitoring plan for the ESP shall contain the following 

information:

a. The ESP operating parameter(s), such as secondary voltage of each electrical 

field, to be monitored and the minimum and/or maximum value(s) that will be 

used to identify any operational problems;

b. A schedule for monitoring the ESP operating parameter(s);

c. Record keeping procedures, consistent with the record keeping requirements of 

40 CFR 63.1386, to show that the ESP operating parameter(s) is within the 

limit(s) established during the performance test; and

d. Procedures for the proper operation and maintenance of the ESP.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(7) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR 63.1382. The owner or operator shall conduct all additional performance 

tests according to the procedures in this part 63, subpart A and in 40 CFR 63.1384.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(8) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to 

determine and record the cause of the malfunction and the time the malfunction 

began and ended;

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction or minimize emissions; and

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer's instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 224 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(9) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(10) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The owner or operator must retain each record for at least 5 years following the 

date of each occurrence, measurement, maintenance, corrective action, report, 

or record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site;

b. The owner or operator may retain records on microfilm, on a computer, on 

computer disks, on magnetic tape, or on microfiche; and

c. The owner or operator may report required information on paper or on a labeled 

computer disk using commonly available and EPA-compatible computer 

software.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

(11) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. Any bag leak detection system alarms, including the date and time of the alarm, 

when corrective actions were initiated, the cause of the alarm, an explanation of 

the corrective actions taken, and when the cause of the alarm was corrected;

b. Glass pull rate, including any period when the pull rate exceeded the average 

pull rate established during the performance test by more than 20 percent, the 

date and time of the exceedance, when corrective actions were initiated, the 

cause of the exceedance, an explanation of the corrective actions taken, and 

when the cause of the exceedance was corrected.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]

e) Reporting Requirements

(1) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) of this part as well as the additional 

records required by the recordkeeping requirements of paragraph (d) of this section. 

When no deviations have occurred, the owner or operator shall submit a report stating 

that no excess emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-01(C)(1); 40 CFR Part 63 Subpart NNN]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 225 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitation:

PE from emissions units P303 and P307, combined, shall not exceed 8.7 lbs/hr.

Applicable Compliance Method:

If required, compliance with the PE limitation above shall be demonstrated in 

accordance with the methods specified in OAC rule 3745-17-03(B)(10).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(10)]

b. Emission Limitation:

SO2 emissions shall not exceed 72.0 lbs/hr.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the emission 

limitation above by testing in accordance with Methods 1-4 and 6 of 40 CFR Part 

60, Appendix A.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-18-06(E)]

c. Emission Limitation:

Visible PE from the stack(s) servicing this emissions unit shall not exceed 20% 

opacity, as a six-minute average, except as provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance in accordance with 

methods specified in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-07(B)]

d. Emission Limitation:

The permittee shall not discharge or cause to be discharged into the atmosphere 

in excess of 0.25 kilogram (kg) of particulate matter (PM) per mega gram (Mg) 

(0.5 lb of PM per ton) of glass pulled.

Applicable Compliance Method:

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the Operation, Maintenance and Monitoring Plan. 

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 226 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(2) Unless disapproved by the Director, the permittee may conduct short-term experimental 

production runs using binder formulations or other process modifications where the 

process parameter values would be outside those established during performance test 

without first conducting performance tests. Such runs must not exceed 1 week in 

duration unless the Director approves a longer period. The permittee must notify the 

Director and postmark or deliver the notification at least 15 days prior to commencement 

of the short-term experimental production runs. The Director must inform the permittee 

of a decision to disapprove or must request additional information prior to the date of the 

short-term experimental production runs. Notification of the intent to perform and 

experimental short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and

f. a description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 227 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

28. Emissions Unit Group - Pipe Collection A PTI 03-16294: P064, P067, P070, P073, 

EU ID Operations, Property and/or Equipment Description

P064 Forming and collection unit 801.

P067 Forming and collection unit 802.

P070 Forming and collection unit 803.

P073 Forming and collection unit 804.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR Part 63 Subpart NNN, OAC rule 

3745-17-07(A) and OAC rule 3745-21-

07(G).

Particulate emissions (PE) shall not 

exceed 2.69 pounds per hour (lbs/hr) and 

11.78 tons per year (tpy). [See b)(2)a.]

Carbon monoxide (CO) emissions shall

not exceed 2.02 lbs/hr and 8.85 tpy.

Organic compound (OC) emissions shall 

not exceed 0.83 lb/hr and 3.64 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.09 lb/hr and 0.39 tpy.

b. OAC rule 3745-17-07(A) Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule.

c. 40 CFR Part 63 Subpart NNN

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 3.4 kg per mega 

gram (6.8 lbs for formaldehyde per ton) of 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 228 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

63.1380(b)(3), this emissions unit is 

a new flame attenuation wool 

fiberglass manufacturing line 

producing a bonded pipe product.]

glass pulled.

d. OAC rule 3745-21-07(G) See b)(2)c. and c)(1).

e. OAC rule 3745-17-11(B) See b)(2)b.

f. OAC rule 3745-21-08(B) See b)(2)d.

g. OAC rule 3745-18-06(E) See b)(2)b.

h. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3) and e)(2)]

d. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 229 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]

(2) The permitee must initiate corrective action with 1 hour when the average pressure drop, 

liquid flow rate, or chemical feed rate for any 3-hour block period is outside the limits 

established during the performance test as specified in 40 CFR 63.1384 for each wet 

scrubbing control device and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(3) The permittee must implement a Quality Improvement Plan (QIP) consistent with the 

compliance assurance monitoring provisions of 40 CFR Part 64, Subpart D when any 

scrubber parameter is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 5 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee must operate each scrubber such that each monitored parameter is not 

outside the limit(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

(5) The permittee must use a resin in the formulation binder such that the free-formaldehyde 

content of the resin used does not exceed the free-formaldehyde range contained in the 

specification for the resin used during the performance test as specified in 40 CFR 

63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(6) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR 63.1384(a)(9). For the purposes of this standard, adding or increasing the quantity 

of urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall maintain monthly records of the following information for this 

emissions unit:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 230 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-16294] 

(2) The shall install, calibrate, maintain, and operate monitoring devices that continuously 

monitor and record the gas pressure drop across each scrubber and scrubbing liquid 

flow rate to each scrubber according to the procedures in the operations, maintenance, 

and monitoring plan. The pressure drop monitor is to be certified by its manufacturer to 

be accurate within 250 Pascal (1 inch water gauge) over its operating range, and the 

flow rate monitor is to be certified by its manufacturer to be accurate within 5 percent 

over its operating range. The permittee must also continuously monitor and record the 

feed rate of any chemical(s) added to the scrubbing liquid.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(3) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(4) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(5) The permittee must monitor and record at least once every 8 hours, the product LOI and 

product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(6) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended.

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction of minimize emissions.

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 231 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(7) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(8) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(9) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. Scrubber pressure drop, scrubbing liquid flow rate, and any chemical additive 

(including chemical feed rate to the scrubber), including any period when a 

parameter level(s) deviated from the established limit(s), the date and time of the 

deviation, when corrective actions were initiated, the cause of the deviation, an 

explanation of the corrective actions taken, and when the cause of the deviation 

was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(10) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirement is as stringent as or more stringent than the monitoring and record 

keeping requirement contained in Permit-to-Install #03-16294, issued on July 6, 2006: 

d)(3), d)(7), d)(11). The monitoring and record keeping requirements contained in the 

above-referenced Permit-to-Install are subsumed into the monitoring and record keeping 

requirements of this operating permit, so that compliance with these requirements 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 232 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

constitutes compliance with the underlying monitoring and record keeping requirements 

in the Permit-to-Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

e) Reporting Requirements

(1) The permittee 

shall submit quarterly deviation (excursion) reports that identify each month during which 

a photo-chemically reactive material was employed. These deviation reports shall be 

submitted in accordance with the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-

16294]

(2) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by the record keeping requirements of paragraph (d) of this section When no 

deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 2.69 lbs/hr and 11.78 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (lb/hr) [as indicated in the permit application] by an emission factor 

(lb/lb of glass) derived from stack testing of a similar emissions unit. If required, 

the permittee shall demonstrate compliance hourly allowable PE limitation by 

testing in accordance with Methods 1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitations: 

CO emissions shall not exceed 2.02 lbs/hr and 8.85 tpy.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 233 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

CO emission limitation by testing in accordance with Methods 1-4 and 10 of 40 

CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

c. Emission Limitations: 

OC emissions shall not exceed 0.83 lb/hr and 3.64 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

OC emission limitation by testing in accordance with Methods 1-4 and Method 

18, 25, or 25A, as appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

d. Emission Limitations:

SO2 emissions shall not exceed 0.09 lb/hr and 0.39 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass] derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

SO2 emission limitation by testing in accordance with Methods 1-4 and 6, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 234 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

e. Emission Limitation:

Formaldehyde emissions shall not exceed 6.8 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-16294]

f. Emission Limitation:

Visible PE shall not exceed 20 percent opacity, as a six-minute average, except 

as otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-11(B); PTI 03-

16294]

(2) Unless disapproved by the Director, the permittee of a flame attenuation manufacturing 

line regulated by this subpart may conduct short-term experimental production runs 

using binder formulations or other process modifications where the process parameter 

values would be outside those established during performance test without first 

conducting performance tests. Such runs must not exceed 1 week in duration unless 

the Director approves a longer period. The permittee must notify the Director and 

postmark or deliver the notification at least 15 days prior to commencement of the shortterm experimental production runs. The Director must inform the permittee of a decision 

to disapprove or must request additional information prior to the date of the short-term 

experimental production runs. Notification of the intent to perform and experimental 

short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and

f. a description of any emission testing to be performed during the experimental 

production run.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 235 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 236 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

29. Emissions Unit Group - Pipe Collection B PTI 03-16294: P076, P079, 

EU ID Operations, Property and/or Equipment Description

P076 Forming and collection unit 805.

P079 Forming and collection unit 806.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR Part 63 Subpart NNN, OAC rule 

3745-17-07(A) and OAC rule 3745-21-

07(G).

Particulate emissions (PE) shall not 

exceed 4.03 pounds per hour (lbs/hr) and 

17.65 tons per year (tpy). [See b)(2)a.]

Carbon monoxide (CO) emissions shall 

not exceed 2.02 lbs/hr and 8.85 tpy.

Organic compound (OC) emissions shall 

not exceed 1.25 lbs/hr and 5.48 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.14 lb/hr and 0.61 tpy.

b. OAC rule 3745-17-07(A) Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule.

c. 40 CFR Part 63 Subpart NNN

[40 CFR 63.1380-1399]

[In accordance with 40 CFR 

63.1380(b)(3), this emissions unit is 

a new flame attenuation wool 

fiberglass manufacturing line 

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 3.4 kg per mega 

gram (6.8 lbs for formaldehyde per ton) of 

glass pulled.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 237 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

producing a bonded pipe product.]

d. OAC rule 3745-21-07(G) See b)(2)c. and c)(1).

e. OAC rule 3745-17-11(B) See b)(2)b.

f. OAC rule 3745-21-08(B) See b)(2)c.

g. OAC rule 3745-18-06(E) See b)(2)b.

h. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:

[c)(1), d)(3) and e)(2)].

d. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 238 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(2) The permitee must initiate corrective action with 1 hour when the average pressure drop, 

liquid flow rate, or chemical feed rate for any 3-hour block period is outside the limits 

established during the performance test as specified in 40 CFR 63.1384 for each wet 

scrubbing control device and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

(3) The permittee must implement a Quality Improvement Plan (QIP) consistent with the 

compliance assurance monitoring provisions of 40 CFR Part 64, Subpart D when any 

scrubber parameter is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 5 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN]

(4) The permittee must operate each scrubber such that each monitored parameter is not 

outside the limit(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 10 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN] 

(5) The permittee must use a resin in the formulation binder such that the free-formaldehyde 

content of the resin used does not exceed the free-formaldehyde range contained in the 

specification for the resin used during the performance test as specified in 40 CFR 

63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(6) The permittee must use a binder formulation that does not vary from the specification

and operating range established and used during the performance test as specified in 40 

CFR 63.1384(a)(9). For the purposes of this standard, adding or increasing the quantity 

of urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-

16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 239 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(2) The shall install, calibrate, maintain, and operate monitoring devices that continuously 

monitor and record the gas pressure drop across each scrubber and scrubbing liquid 

flow rate to each scrubber according to the procedures in the operations, maintenance, 

and monitoring plan. The pressure drop monitor is to be certified by its manufacturer to 

be accurate within 250 Pascal (1 inch water gauge) over its operating range, and the 

flow rate monitor is to be certified by its manufacturer to be accurate within 5 percent 

over its operating range. The permittee must also continuously monitor and record the 

feed rate of any chemical(s) added to the scrubbing liquid.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN] 

(3) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(4) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(5) The permittee must monitor and record at least once every 8 hours, the product LOI and 

product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(6) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended.

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction of minimize emissions.

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(7) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 240 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(8) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(9) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. Scrubber pressure drop, scrubbing liquid flow rate, and any chemical additive 

(including chemical feed rate to the scrubber), including any period when a 

parameter level(s) deviated from the established limit(s), the date and time of the 

deviation, when corrective actions were initiated, the cause of the deviation, an 

explanation of the corrective actions taken, and when the cause of the deviation 

was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

(10) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirement is as stringent as or more stringent than the monitoring and record 

keeping requirement contained in Permit-to-Install #03-16294, issued on July 6, 2006: 

d)(3), d)(7), d)(11). The monitoring and record keeping requirements contained in the 

above-referenced Permit-to-Install are subsumed into the monitoring and record keeping 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying monitoring and record keeping requirements 

in the Permit-to-Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 241 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-16294] 

(2) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by the record keeping requirements of d)(10) and d)(11) of this section. When 

no deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294] 

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 4.03 lbs/hr and 17.65 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (lb/hr) [as indicated in the permit application] by an emission factor 

(lb/lb of glass) derived from stack testing of a similar emissions unit. If required, 

the permittee shall demonstrate compliance hourly allowable PE limitation by 

testing in accordance with Methods 1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitations: 

CO emissions shall not exceed 2.02 lbs/hr and 8.85 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 242 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

unit. If required, the permittee shall demonstrate compliance hourly allowable 

CO emission limitation by testing in accordance with Methods 1-4 and 10 of 40 

CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

c. Emission Limitations: 

OC emissions shall not exceed 1.25 lbs/hr and 5.48 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

OC emission limitation by testing in accordance with Methods 1-4 and Method 

18, 25, or 25A, as appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

d. Emission Limitations:

SO2 emissions shall not exceed 0.14 lb/hr and 0.61 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass] derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

SO2 emission limitation by testing in accordance with Methods 1-4 and 6, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 243 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e. Emission Limitation:

Formaldehyde emissions shall not exceed 6.8 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-16294]

f. Emission Limitation:

Visible PE shall not exceed 20 percent opacity, as a six-minute average, except 

as otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-07(B); PTI 

03-16294]

(2) Unless disapproved by the Director, the permittee of a flame attenuation manufacturing 

line regulated by this subpart may conduct short-term experimental production runs 

using binder formulations or other process modifications where the process parameter 

values would be outside those established during performance test without first

conducting performance tests. Such runs must not exceed 1 week in duration unless 

the Director approves a longer period. The permittee must notify the Director and 

postmark or deliver the notification at least 15 days prior to commencement of the shortterm experimental production runs. The Director must inform the permittee of a decision 

to disapprove or must request additional information prior to the date of the short-term 

experimental production runs. Notification of the intent to perform and experimental 

short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and

f. a description of any emission testing to be performed during the experimental 

production run.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 244 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 245 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

30. Emissions Unit Group - Product Finishing A PTI 03-16294: P066, P069, P072, P075, 

EU ID Operations, Property and/or Equipment Description

P066 Product finishing unit 801.

P069 Product finishing unit 802.

P072 Product finishing unit 803.

P075 Product finishing unit 804.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

Particulate emissions (PE) shall not 

exceed 0.26 pound per hour (lb/hr) and 

1.14 tons per year (tpy). [See b)(2)b.]

Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 5% 

opacity as a six-minute average.

See b)(2)a.

b. OAC rule 3745-17-07(A) See b)(2)c.

c. OAC rule 3745-17-11(B) See b)(2)c.

d. 40 CFR Part 64 – Compliance 

Assurance Monitoring (CAM)

See c)(1) and d)(1) through d)(5).

(2) Additional Terms and Conditions

a. The “Best Available Technology” (BAT) requirement for this emissions unit has 

been determined to be the use of a control system consisting of a cyclone and 

baghouse (finishing dust collector). The control system shall achieve a 99% 

removal efficiency for PE (100% capture).

b. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

c. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 246 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c) Operational Restrictions

(1) None.

d) Monitoring and/or Recordkeeping Requirements

(1) In order to maintain compliance with the applicable emission limitations(s) contained in 

this permit, the acceptable range established for the pressure drop across the baghouse 

is between 1.0 to 6.0 inches of water.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR 64.3(a)(2)]

(2) At all times, the permittee shall maintain the monitoring, including but not limited to, 

maintaining necessary parts for routine repairs of the monitoring equipment.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(b)] 

(3) After approval of monitoring under this part, if the permittee identifies a failure to achieve 

compliance with an emission limitation or standard for which the approved monitoring did 

not provide an indication of an excursion or exceedance while providing valid data, or 

the results of compliance or performance testing document a need to modify the existing 

indicator ranges or designated conditions, the permittee shall promptly notify the 

permitting authority and, if necessary, submit a proposed modification to the part 70 or 

71 permit to address the necessary monitoring changes. Such a modification may 

include, but is not limited to, reestablishing indicator ranges or designated conditions, 

modifying the frequency of conducting monitoring and collecting data, or the monitoring 

of additional parameters.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(e)]

(4) The CAM plan for this emissions unit has been developed for particulates. The CAM 

performance indicator for the baghouse controlling this emissions unit is pressure drop in 

inches of water which is based upon manufacturer’s recommendations. When the 

pressure drop of the baghouse is operating outside the indicator range, the permittee 

shall take corrective action to restore operation of the emissions unit and/or its control 

equipment to its normal or usual manner of operation as expeditiously as practicable in 

accordance with good air pollution control practices for minimizing emissions and comply 

with the reporting requirements specified in e)(1). The emissions unit and control 

equipment shall be run in accordance with the approved CAM Plan, or any approved 

revision of the Plan. The baghouse operating parameter will be re-verified through 

periodic emission testing, or if the baghouse or emissions units operating conditions 

change. In addition to periodic monitoring of the baghouse operating parameter, the 

permittee also has an inspection and maintenance program for the baghouse. Based on 

the results of the monitoring and inspection program, repairs to the baghouse shall be 

made as needed. If the current CAM indicators and/or the baghouse inspection program 

are considered inadequate, the permittee will develop a Quality Improvement Plan.

[Authority for term: OAC rule 3745-77-07(A)(3)(a); OAC rule 3745-77-07(A)(3)(b); 40 

CFR Part 64.3(a); 40 CFR Part 64.6(c); 40 CFR Part 64.7(d); 40 CFR Part 64.8]

(5) The permittee shall properly install, operate, and maintain equipment to continuously 

monitor the pressure drop, in inches of water, across the baghouse when the controlled 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 247 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

emissions unit(s) is/are in operation, including periods of startup and shutdown. The 

permittee shall record the pressure drop across the baghouse on once-per-shift basis. 

The monitoring equipment shall be installed, calibrated, operated, and maintained in 

accordance with the manufacturer=s recommendations, instructions, and operating 

manual(s), with any modifications deemed necessary by the permittee.

Whenever the monitored value for the pressure drop deviates from the limit or range 

established in accordance with this permit, the permittee shall promptly investigate the 

cause of the deviation. The permittee shall maintain records of the following information 

for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the operation of the control 

equipment within the acceptable range specified in this permit, unless the permittee 

determines that corrective action is not necessary and documents the reasons for that 

determination and the date and time the deviation ended. The permittee shall maintain 

records of the following information for each corrective action taken:

a. a description of the corrective action;

b. the date corrective action was completed;

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop readings immediately after the corrective action was 

implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

This range or limit on the pressure drop across the baghouse is effective for the duration 

of this permit, unless revisions are requested by the permittee and approved in writing by 

the appropriate Ohio EPA District Office or local air agency. The permittee may request 

revisions to the permitted limit or range for the pressure drop based upon information 

obtained during future testing that demonstrate compliance with the allowable particulate 

emission rate for the controlled emissions unit(s). In addition, approved revisions to the 

range or limit will not constitute a relaxation of the monitoring requirements of this permit 

and may be incorporated into this permit by means of a minor permit modification.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 248 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 64.3(a); 40 CFR Part 

64.9(b)]

(6) Baghouse operating parameters shall be re-verified as a result of any changes to the 

operating conditions of the baghouse or emissions unit. In addition to periodic monitoring 

of the baghouse operating parameters, the permittee also has an inspection and 

maintenance program for the baghouse, including but not limited to:

a. checking the bags / filters for deterioration or degradation;

b. checking the cleaning system for proper operation; and

c. checking the hoppers and conveyance systems for proper operation.

Based on the results of the monitoring and inspection program, repairs to the baghouse 

shall be made as needed. If the current CAM indicators and/or the baghouse inspection 

program are considered inadequate, the permittee shall develop a Quality Improvement 

Plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(e)]

(7) The permittee shall maintain a supply of replacement parts necessary to ensure ongoing 

proper operation of the baghouse system, including, but not limited to:

a. filter bags;

b. timing boards and solenoid coils (for blow down function);

c. diaphragms and diaphragm seal kits;

d. spare set of belts; and

e. spare bearings for blower motor.

[Authority for term: OAC rule 3745-77-07(C)(1) and 40 CFR Part 64]

(8) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirements are as stringent as or more stringent than the monitoring and 

record keeping requirements contained in Permit to Install #03-16294, issued on July 6, 

2008: [d)(4)]. The monitoring and record keeping requirements contained in the abovereferenced Permit to install are subsumed into the monitoring and record keeping 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying monitoring and record keeping requirements 

in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following information concerning the operation of the baghouse during the operation of 

the emissions unit(s):
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Permit Number: P0086884

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Effective Date: 1/5/2010

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a. each period of time (start time and date, and end time and date) when the 

pressure drop across the baghouse was outside of the acceptable range;

b. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the baghouse;

c. each incident of deviation described in Aa@ (above) where a prompt investigation 

was not conducted;

d. each incident of deviation described in Aa@ where prompt corrective action, that 

would bring the pressure drop into compliance with the acceptable range, was 

determined to be necessary and was not taken; and

e. each incident of deviation described in Aa@ where proper records were not 

maintained for the investigation and/or the corrective action(s), as identified in the 

monitoring and record keeping requirements of this permit.

The quarterly deviation (excursion) reports shall be submitted in accordance with the 

reporting requirements of the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-15-03(B)(1)(a); OAC rule 3745-15-03(C); OAC rule 

3745-77-07(C)(1); 40 CFR Part 64.9(a)].

(2) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following reporting requirements are 

as stringent as or more stringent than the reporting requirements contained in Permit to 

Install # 03-16294, issued on July 6, 2008: [e)(1)]. The reporting requirements 

contained in the above-referenced Permit to install are subsumed into the reporting 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying reporting requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations: PE shall not exceed 0.26 lbs/hr and 1.14 tpy.

Applicable Compliance Method: The hourly allowable PE limitation was 

established by multiplying the maximum glass pull rate (lb/hr) [as indicated in the 

permit application] by an emission factor (lb/lb of glass) derived from stack 

testing of a similar emissions unit. If required, the permittee shall demonstrate 

compliance hourly allowable PE limitation by testing in accordance with Methods 

1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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b. Emission Limitation: Visible PE shall not exceed 5 % opacity, as a six-minute 

average.

Applicable Compliance Method: If required, compliance shall be determined in 

accordance with Test Method 9 as set forth in “Appendix on Test Methods” in 40 

CFR Part 60 (“Standards of Performance for New Stationary Sources”), as such 

appendix existed on July 1, 2002.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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31. Emissions Unit Group - Product Finishing B 03-16294: P078, P081, 

EU ID Operations, Property and/or Equipment Description

P078 Product finishing unit 805.

P081 Product finishing unit 806.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294 issued July 6, 2006)

Particulate emissions (PE) shall not 

exceed 0.39 pound per hour (lb/hr) and 

1.71 tons per year (tpy). [See b)(2)b.]

Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 5% 

opacity as a six-minute average.

b. OAC rule 3745-17-07(A) See b)(2)c.

c. OAC rule 3745-17-11(B) See b)(2)c.

d. 40 CFR Part 64 – Compliance 

Assurance Monitoring (CAM)

See c)(1) and d)(1) through d)(6).

(2) Additional Terms and Conditions

a. The “Best Available Technology” (BAT) requirement for this emissions unit has 

been determined to be the use of a control system consisting of a cyclone and 

baghouse (finishing dust collector). The control system shall achieve a 99% 

removal efficiency for PE (100% capture).

b. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

c. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c) Operational Restrictions

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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d) Monitoring and/or Recordkeeping Requirements

(1) In order to maintain compliance with the applicable emission limitations(s) contained in 

this permit, the acceptable range established for the pressure drop across the baghouse 

is between 1.0 to 6.0 inches of water.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR 64.3(a)(2)]

(2) At all times, the permittee shall maintain the monitoring, including but not limited to, 

maintaining necessary parts for routine repairs of the monitoring equipment.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(b)] 

(3) After approval of monitoring under this part, if the permittee identifies a failure to achieve 

compliance with an emission limitation or standard for which the approved monitoring did 

not provide an indication of an excursion or exceedance while providing valid data, or 

the results of compliance or performance testing document a need to modify the existing 

indicator ranges or designated conditions, the permittee shall promptly notify the 

permitting authority and, if necessary, submit a proposed modification to the part 70 or 

71 permit to address the necessary monitoring changes. Such a modification may 

include, but is not limited to, reestablishing indicator ranges or designated conditions, 

modifying the frequency of conducting monitoring and collecting data, or the monitoring 

of additional parameters.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64.7(e)]

(4) The CAM plan for this emissions unit has been developed for particulates. The CAM 

performance indicator for the baghouse controlling this emissions unit is pressure drop in 

inches of water which is based upon manufacturer’s recommendations. When the 

pressure drop of the baghouse is operating outside the indicator range, the permittee 

shall take corrective action to restore operation of the emissions unit and/or its control 

equipment to its normal or usual manner of operation as expeditiously as practicable in 

accordance with good air pollution control practices for minimizing emissions and comply 

with the reporting requirements specified in e)(1). The emissions unit and control 

equipment shall be run in accordance with the approved CAM Plan, or any approved 

revision of the Plan. The baghouse operating parameter will be re-verified through 

periodic emission testing, or if the baghouse or emissions units operating conditions 

change. In addition to periodic monitoring of the baghouse operating parameter, the 

permittee also has an inspection and maintenance program for the baghouse. Based on 

the results of the monitoring and inspection program, repairs to the baghouse shall be 

made as needed. If the current CAM indicators and/or the baghouse inspection program 

are considered inadequate, the permittee will develop a Quality Improvement Plan.

[Authority for term: OAC rule 3745-77-07(A)(3)(a); OAC rule 3745-77-07(A)(3)(b); 40 

CFR Part 64.3(a); 40 CFR Part 64.6(c); 40 CFR Part 64.7(d); 40 CFR Part 64.8]

(5) The permittee shall properly install, operate, and maintain equipment to continuously 

monitor the pressure drop, in inches of water, across the baghouse when the controlled 

emissions unit(s) is/are in operation, including periods of startup and shutdown. The 

permittee shall record the pressure drop across the baghouse on once-per-shift basis. 

The monitoring equipment shall be installed, calibrated, operated, and maintained in 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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accordance with the manufacturer=s recommendations, instructions, and operating 

manual(s), with any modifications deemed necessary by the permittee.

Whenever the monitored value for the pressure drop deviates from the limit or range 

established in accordance with this permit, the permittee shall promptly investigate the 

cause of the deviation. The permittee shall maintain records of the following information 

for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the operation of the control 

equipment within the acceptable range specified in this permit, unless the permittee 

determines that corrective action is not necessary and documents the reasons for that 

determination and the date and time the deviation ended. The permittee shall maintain 

records of the following information for each corrective action taken:

a. a description of the corrective action;

b. the date corrective action was completed;

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop readings immediately after the corrective action was 

implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

This range or limit on the pressure drop across the baghouse is effective for the duration 

of this permit, unless revisions are requested by the permittee and approved in writing by 

the appropriate Ohio EPA District Office or local air agency. The permittee may request 

revisions to the permitted limit or range for the pressure drop based upon information 

obtained during future testing that demonstrate compliance with the allowable particulate 

emission rate for the controlled emissions unit(s). In addition, approved revisions to the 

range or limit will not constitute a relaxation of the monitoring requirements of this permit 

and may be incorporated into this permit by means of a minor permit modification.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 64.3(a); 40 CFR Part 

64.9(b)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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(6) Baghouse operating parameters shall be re-verified as a result of any changes to the 

operating conditions of the baghouse or emissions unit. In addition to periodic monitoring 

of the baghouse operating parameters, the permittee also has an inspection and 

maintenance program for the baghouse, including but not limited to:

a. checking the bags / filters for deterioration or degradation;

b. checking the cleaning system for proper operation; and

c. checking the hoppers and conveyance systems for proper operation.

Based on the results of the monitoring and inspection program, repairs to the baghouse 

shall be made as needed. If the current CAM indicators and/or the baghouse inspection 

program are considered inadequate, the permittee shall develop a Quality Improvement 

Plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR 64 Part 64]

(7) The permittee shall maintain a supply of replacement parts necessary to ensure ongoing 

proper operation of the baghouse system, including, but not limited to:

a. filter bags;

b. timing boards and solenoid coils (for blow down function);

c. diaphragms and diaphragm seal kits;

d. spare set of belts; and

e. spare bearings for blower motor.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 64]

(8) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following monitoring and record 

keeping requirements are as stringent as or more stringent than the monitoring and 

record keeping requirements contained in Permit to Install #03-16294, issued on July 6, 

2008: [d)(4)]. The monitoring and record keeping requirements contained in the abovereferenced Permit to install are subsumed into the monitoring and record keeping 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying monitoring and record keeping requirements 

in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following information concerning the operation of the baghouse during the operation of 

the emissions unit(s):

a. each period of time (start time and date, and end time and date) when the 

pressure drop across the baghouse was outside of the acceptable range;
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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b. any period of time (start time and date, and end time and date) when the 

emissions unit(s) was/were in operation and the process emissions were not 

vented to the baghouse;

c. each incident of deviation described in Aa@ (above) where a prompt investigation 

was not conducted;

d. each incident of deviation described in Aa@ where prompt corrective action, that 

would bring the pressure drop into compliance with the acceptable range, was 

determined to be necessary and was not taken; and

e. each incident of deviation described in Aa@ where proper records were not 

maintained for the investigation and/or the corrective action(s), as identified in the 

monitoring and record keeping requirements of this permit.

The quarterly deviation (excursion) reports shall be submitted in accordance with the 

reporting requirements of the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-15-03(B)(1)(a); OAC rule 3745-15-03(C); OAC rule 

3745-77-07(C)(1); 40 CFR Part 64.9(a)].

(2) Pursuant to OAC Rule 3745-77-07(A)(3)(a)(ii), the following reporting requirements are 

as stringent as or more stringent than the reporting requirements contained in Permit to 

Install # 03-16294, issued on July 6, 2008: [e)(1)]. The reporting requirements 

contained in the above-referenced Permit to install are subsumed into the reporting 

requirements of this operating permit, so that compliance with these requirements 

constitutes compliance with the underlying reporting requirements in the Permit to Install.

[Authority for term: OAC rule 3745-77-07(A)(3)(a)(ii)]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations: PE shall not exceed 0.39 lbs/hr and 1.71 tpy.

Applicable Compliance Method: The hourly allowable PE limitation was 

established by multiplying the maximum glass pull rate (lb/hr) [as indicated in the 

permit application] by an emission factor (lb/lb of glass) derived from stack 

testing of a similar emissions unit. If required, the permittee shall demonstrate 

compliance hourly allowable PE limitation by testing in accordance with Methods 

1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

b. Emission Limitation: Visible PE shall not exceed 5 % opacity, as a six-minute 

average.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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Applicable Compliance Method: If required, compliance shall be determined in 

accordance with Test Method 9 as set forth in “Appendix on Test Methods” in 40 

CFR Part 60 (“Standards of Performance for New Stationary Sources”), as such 

appendix existed on July 1, 2002.

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 257 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

33. Emissions Unit Group - Sear Roll/Curing A PTI 03-16294: P065, P068, P071, P074, 

EU ID Operations, Property and/or Equipment Description

P065 Sear roll and curing oven 801.

P068 Sear roll and curing oven 802.

P071 Sear roll and curing oven 803.

P074 Sear roll and curing oven 804.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR Part 63 Subpart NNN, OAC rule 

3745-17-07(A) and OAC rule 3745-21-

07(G).

Particulate emissions (PE) shall not 

exceed 0.56 pound per hour (lb/hr) and 

2.45 tons per year (tpy). [See b)(2)a.]

Carbon monoxide (CO) emissions shall 

not exceed 1.24 lbs/hr and 5.43 tpy.

Organic compound (OC) emissions shall 

not exceed 0.51 lb/hr and 2.23 tpy.

Nitrogen oxide (NOx) emissions shall not 

exceed 0.49 lb/hr and 2.15 tpy. 

Sulfur dioxide (SO2) emissions shall not 

exceed 0.13 lb/hr and 0.57 tpy.

b. OAC rule 3745-17-07(A) Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule.

c. 40 CFR Part 63 Subpart NNN

[40 CFR 63.1380 – 1399]

The permittee shall not discharge or 

cause to be discharged into the 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

[In accordance with 40 CFR 

63.1380(b)(3), this emissions unit is 

a new flame attenuation wool 

fiberglass manufacturing line 

producing a bonded pipe product.]

atmosphere in excess of 3.4 kg per mega 

gram (6.8 lbs for formaldehyde per ton) of 

glass pulled.

d. OAC rule 3745-21-07(G) See b)(2)d. and c)(1).

e. OAC rule 3745-17-11(B) See b)(2)b.

f. OAC rule 3745-21-08(B) See b)(2)c.

g. OAC rule 3745-18-06(E) See b)(2)b.

h. OAC rule 3745-21-07(M)(4) Exempt pursuant to OAC rule 3745-21-

07(M)(5)(d)(ii).

i. 40 CFR 63.1 – 15

[40 CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

d. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio=s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 rule provisions still exists as part of the federallyapproved SIP for Ohio. The following terms and conditions shall become void 

after U.S. EPA approves the rule revision:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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[c)(1), d)(3), e)(2)]

The emission limitations and control requirements from the amended 21-07 rule,

and the associated operational restrictions and the monitoring, record keeping, 

and reporting requirements contained in this permit, shall become federally 

enforceable on the date the U.S. EPA approves the revised OAC rule 3745-21-

07 as a revision to the Ohio State Implementation Plan. The following terms 

shall become federally enforceable after U.S. EPA approves the rule revision:

[c)(2), d)(4), e)(3)]

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]

(2) The use of any liquid organic material or substance containing liquid organic material 

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(M)]

(3) The permittee must use a resin in the formulation binder such that the free-formaldehyde 

content of the resin used does not exceed the free-formaldehyde range contained in the 

specification for the resin used during the performance test as specified in 40 CFR 

63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(4) The permittee must initiate corrective action within 1 hour when the monitored process 

parameter level(s) is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for the process modification(s) used to control 

formaldehyde emissions and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(5) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64, Subpart D when the process parameter(s) is 

outside the limits(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must operate the process modifications such that the monitored process 

parameter(s) is not outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 10 percent of the total operating time in a 6-

month block reporting period.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) The permittee must use a binder formulation that does not vary from the specification 

and operating range established and used during the performance test as specified in 40 

CFR 63.1384(a)(9). For the purposes of this standard, adding or increasing the quantity 

of urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) Notwithstanding the frequency of reporting requirements specified in e)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in section d)(1).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

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State of Ohio Environmental Protection Agency

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The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-16294]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]

(4) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. The composition of the volatile content of each material employ; and

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]

(5) The permittee must establish a correlation between formaldehyde emissions and a 

process parameter(s) to be monitored.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must monitor the established parameter(s) according to the procedures in 

the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) The permittee must include as part of their operations, maintenance, and monitoring 

plan the following information:

a. Procedures for the proper operation and maintenance of the process.

b. Process parameter(s) to be monitored to demonstrate compliance with the 

applicable emission limits in 40 CFR 63.1382. Examples of process parameters 

include loss on ignition (LOI), binder solids content, and binder application rate.

c. Correlation(s) between process parameter(s) to be monitored and formaldehyde 

emissions.

d. A schedule for monitoring the process parameter(s).
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 262 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e. Record keeping procedures, consistent with the record keeping requirements of 

40 CFR Part 63.1386, to show that the process parameter value(s) established 

during the performance test is not exceeded.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(8) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(9) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(10) The permittee must monitor and record at least once every 8 hours, the product LOI and 

product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(11) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended.

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction of minimize emissions.

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(12) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 263 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(13) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(14) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. Process parameter level(s) flame attenuation manufacturing lines that use 

process modifications to comply with the emission limits, including any period 

when the parameter level(s) deviated from the established limit(s), the date and 

time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of 

the deviation was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 264 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-

16294]

(3) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a non-complying material was employed. These deviation reports 

shall be submitted in accordance with the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]

(4) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by the record keeping requirements of paragraphs d)(14) and d)(15). When no 

deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 0.56 lb/hr and 2.45 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (lb/hr) [as indicated in the permit application] by an emission factor 

(lb/lb of glass) derived from stack testing of a similar emissions unit. If required, 

the permittee shall demonstrate compliance hourly allowable PE limitation by 

testing in accordance with Methods 1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitations: 

CO emissions shall not exceed 1.24 lbs/hr and 5.43 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 265 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

unit. If required, the permittee shall demonstrate compliance hourly allowable 

CO emission limitation by testing in accordance with Methods 1-4 and 10 of 40

CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

c. Emission Limitations: 

OC emissions shall not exceed 0.51 lb/hr and 2.23 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

OC emission limitation by testing in accordance with Methods 1-4 and Method 

18, 25, or 25A, as appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

d. Emission Limitations:

NOx emissions shall not exceed 0.49 lb/hr and 2.15 tpy.

Applicable Compliance Method: 

The hourly allowable NOx emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

OC emission limitation by testing in accordance with Methods 1-4 and 7, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

e. Emission Limitations:

SO2 emissions shall not exceed 0.13 lb/hr and 0.57 tpy.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 266 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass] derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

SO2 emission limitation by testing in accordance with Methods 1-4 and 6, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

f. Emission Limitation:

Formaldehyde emissions shall not exceed 6.8 lbs per ton of glass pulled.

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-16294]

g. Emission Limitation:

Visible PE shall not exceed 20 percent opacity, as a six-minute average, except 

as otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) Unless disapproved by the Director, the permittee of a flame attenuation manufacturing 

line regulated by this subpart may conduct short-term experimental production runs 

using binder formulations or other process modifications where the process parameter 

values would be outside those established during performance test without first 

conducting performance tests. Such runs must not exceed 1 week in duration unless 

the Director approves a longer period. The permittee must notify the Director and 

postmark or deliver the notification at least 15 days prior to commencement of the shortterm experimental production runs. The Director must inform the permittee of a decision 

to disapprove or must request additional information prior to the date of the short-term 

experimental production runs. Notification of the intent to perform and experimental 

short-term production runt shall include the following information:
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 267 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved 

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and

f. a description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 268 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

32. Emissions Unit Group - Sear Roll/Curing B PTI 03-16294: P077, P080, 

EU ID Operations, Property and/or Equipment Description

P077 Sear roll and curing oven 805.

P080 Sear roll and curing oven 806.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(A)(3)

(PTI 03-16294, issued July 6, 2006)

The requirements of this rule also include 

compliance with the requirements of 40 

CFR Part 63 Subpart NNN, OAC rule 

3745-17-07(A) and OAC rule 3745-21-

07(G).

Particulate emissions (PE) shall not 

exceed 0.83 pound per hour (lb/hr) and 

3.64 tons per year (tpy). [See b)(2)a.]

Carbon monoxide (CO) emissions shall 

not exceed 1.86 lbs/hr and 8.15 tpy.

Organic compound (OC) emissions shall 

not exceed 0.76 lb/hr and 3.33 tpy.

Nitrogen oxide (NOx) emissions shall not 

exceed 0.73 lb/hr and 3.20 tpy.

Sulfur dioxide (SO2) emissions shall not 

exceed 0.20 lb/hr and 0.88 tpy.

b. OAC rule 3745-17-07(A) Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule..

c. 40 CFR Part 63 Subpart NNN

[40 CFR 63.1380 – 1399]

[In accordance with 40 CFR 

The permittee shall not discharge or 

cause to be discharged into the 

atmosphere in excess of 3.4 kg per mega 

gram (6.8 lbs for formaldehyde per ton) of 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 269 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

63.1380(b)(3), this emissions unit is 

a new flame attenuation wool 

fiberglass manufacturing line 

producing a bonded pipe product.]

glass pulled.

d. OAC rule 3745-21-07(G) See b)(2)d. and c)(1).

e. OAC rule 3745-17-11(B) See b)(2)b.

g. OAC rule 3745-21-08(B) See b)(2)c.

h. OAC rule 3745-18-06(E) See b)(2)b.

i. 40 CFR 63.1-15

[CFR 63.1380(d)]

Table 1 of Subpart NNN of 40 CFR Part 

63 – Applicability of General Provisions to 

Subpart NNN shows which parts of the 

general provisions in 40 CFR 63.1 -15 

apply.

(2) Additional Terms and Conditions

a. All PE is assumed to be in the form of particulate matter less than 10 microns in 

size (PM10).

b. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3).

c. The permittee has satisfied the "latest available control techniques and operating 

practices" required pursuant to OAC rule 3745-21-08(B) by committing to comply 

with the best available technology requirements established pursuant to OAC 

rule 3745-31-05(A)(3) in this Permit to Install.

On November 5, 2002, OAC rule 3745-21-08 was revised to delete paragraph 

(B); therefore, paragraph (B) is no longer part of the State regulations. However, 

that rule revision has not yet been submitted to the U.S. EPA as a revision to 

Ohio's State Implementation Plan (SIP). Therefore, until the SIP revision occurs 

and the U.S. EPA approves the revisions to OAC rule 3745-21-08, the 

requirement to satisfy the "best available control techniques and operating 

practices" still exists as part of the federally-approved SIP for Ohio.

d. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio’s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 provisions still exists as part of the federallyapproved SIP for Ohio.

c) Operational Restrictions

(1) The use of any photochemically reactive material in this emissions unit, as defined in 

OAC rule 3745-21-01, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 270 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(2) The use of any liquid organic material or substance containing liquid organic material 

with a volatile content greater than twenty percent, by volume, is prohibited.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(M)]

(3) The permittee must initiate corrective action within 1 hour when the monitored process 

parameter level(s) is outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for the process modification(s) used to control 

formaldehyde emissions and complete corrective actions in a timely manner according 

to the procedures in the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(4) The permittee must implement a QIP consistent with the compliance assurance 

monitoring provisions of 40 CFR Part 64, Subpart D when the process parameter(s) is 

outside the limits(s) established during the performance test as specified in 40 CFR 

63.1384 for more than 5 percent of the total operating time in a 6-month block reporting 

period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(5) The permittee must operate the process modifications such that the monitored process 

parameter(s) is not outside the limit(s) established during the performance test as 

specified in 40 CFR 63.1384 for more than 10 percent of the total operating time in a 6-

month block reporting period.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must use a resin in the formulation binder such that the free-formaldehyde 

content of the resin used does not exceed the free-formaldehyde range contained in the 

specification for the resin used during the performance test as specified in 40 CFR 

63.1384(a)(9).

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) The permittee must use a binder formulation that does not vary from the specification

and operating range established and used during the performance test as specified in 40 

CFR 63.1384(a)(9). For the purposes of this standard, adding or increasing the quantity 

of urea and/or lignin in the binder formulation does not constitute a change in the binder 

formulation.

[Authority for term: OAC rule 3745-77-07(A)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 271 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in section d)(1).

The permittee shall revert to 5 days per week readings if any abnormal visible emissions 

are observed.

[Authority for term: OAC rule 3745-77-07(A)(1); PTI 03-16294]

(3) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. the company identification for each liquid organic material employed in this 

emissions unit; and

b. documentation on whether or not each liquid organic material employed is a 

photochemically reactive material.

[Authority for term: OAC rule 3745-77-07(A)(1); OAC rule 3745-21-07(G); PTI 03-16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 272 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(4) The permittee shall maintain monthly records of the following information for this 

emissions unit:

a. The composition of the volatile content of each material employ; and

b. The liquid organic portion of the volatile content, in % by volume, of each material 

employed.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(M)]

(5) The permittee must establish a correlation between formaldehyde emissions and a 

process parameter(s) to be monitored.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(6) The permittee must monitor the established parameter(s) according to the procedures in 

the operations, maintenance, and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(7) The permittee must include as part of their operations, maintenance, and monitoring 

plan the following information:

a. Procedures for the proper operation and maintenance of the process.

b. Process parameter(s) to be monitored to demonstrate compliance with the 

applicable emission limits in 40 CFR 63.1382. Examples of process parameters 

include loss on ignition (LOI), binder solids content, and binder application rate.

c. Correlation(s) between process parameter(s) to be monitored and formaldehyde 

emissions.

d. A schedule for monitoring the process parameter(s).

e. Record keeping procedures, consistent with the record keeping requirements of 

40 CFR Part 63.1386, to show that the process parameter value(s) established 

during the performance test is not exceeded.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(8) The permittee must monitor and record the free-formaldehyde content of each resin 

shipment received and used in the formulation binder.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(9) The permittee must monitor and record the formulation of each batch of binder used.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 273 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(10) The permittee must monitor and record at least once every 8 hours, the product LOI and 

product density of each bonded wool fiberglass product manufactured.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(11) The permittee shall develop and implement a written plan as described in 40 CFR 

63.6(e)(3) that contains specific procedures to be followed for operating the source and 

maintaining the source during periods of startup, shutdown, and malfunction and a 

program of corrective action for malfunctioning process modifications and control 

systems used to comply with the standard. In addition to the information required in 40 

CFR 63.6(e)(3), the plan shall include:

a. Procedures to determine and record the cause of the malfunction and the time 

the malfunction began and ended.

b. Corrective actions to be taken in the event of a malfunction of a control device or 

process modification, including procedures for recording the actions taken to 

correct the malfunction of minimize emissions.

c. A maintenance schedule for each control device and process modification that is 

consistent with the manufacturer’s instructions and recommendations for routine 

and long-term maintenance.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(12) The permittee shall also keep records of each event as required by 40 CFR 63.10(b) and 

record and report if an action taken during a startup, shutdown, or malfunction is not 

consistent with the procedures in the plan as described in 40 CFR 63.10(e)(3)(iv).

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

(13) As required by 40 CFR 63.10(b), the permittee shall maintain files of all information 

(including all reports and notifications) required by the general provisions and this 

subpart:

a. The permittee must retain each record for at least 5 years following the date of 

each occurrence, measurement, maintenance, corrective action, report, or 

record. The most recent 2 years of records must be retained at the facility. The 

remaining 3 years of records may be retained off site.

b. The permittee may retain records on microfilm, on a computer, on computer 

disks, on magnetic tape, or on microfiche.

c. The permittee may report required information on paper or on a labeled computer 

disk using commonly available and EPA-compatible computer software.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 274 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

(14) In addition to the general records required by 40 CFR 63.10(b)(2), the permittee shall 

maintain records of the following information:

a. The formulation of each binder batch and the LOI and density for each product 

manufactured on a flame attenuation manufacturing line subject to the provisions 

of this subpart, and the free formaldehyde content of each resin shipment 

received and used in the binder formulation.

b. Process parameter level(s) flame attenuation manufacturing lines that use 

process modifications to comply with the emission limits, including any period 

when the parameter level(s) deviated from the established limit(s), the date and 

time of the deviation, when corrective actions were initiated, the cause of the 

deviation, an explanation of the corrective actions taken, and when the cause of 

the deviation was corrected.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify each 

month during which a photochemically reactive material was employed. These deviation 

reports shall be submitted in accordance with the Standard Terms and Conditions of this 

permit.

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-21-07(G); PTI 03-

16294]

(3) As required by 40 CFR 63.10(e)(3)(v), the permittee shall report semiannually if 

measured emissions are in excess of the applicable standard or a monitored parameter 

deviates from the levels established during the performance test. The report shall 

contain the information specified in 40 CFR 63.10(c) as well as the additional records 

required by the record keeping requirements of paragraphs d)(14) and d)(15). When no 

deviations have occurred, the permittee shall submit a report stating that no excess 

emissions occurred during the reporting period.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 275 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

a. Emission Limitations:

PE shall not exceed 0.83 lb/hr and 3.64 tpy.

Applicable Compliance Method: 

The hourly allowable PE limitation was established by multiplying the maximum 

glass pull rate (lb/hr) [as indicated in the permit application] by an emission factor 

(lb/lb of glass) derived from stack testing of a similar emissions unit. If required, 

the permittee shall demonstrate compliance hourly allowable PE limitation by 

testing in accordance with Methods 1-5 of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

b. Emission Limitations: 

CO emissions shall not exceed 1.86 lbs/hr and 8.15 tpy.

Applicable Compliance Method: 

The hourly allowable CO emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

CO emission limitation by testing in accordance with Methods 1-4 and 10 of 40 

CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

c. Emission Limitations: 

OC emissions shall not exceed 0.76 lb/hr and 3.33 tpy.

Applicable Compliance Method: 

The hourly allowable OC emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

OC emission limitation by testing in accordance with Methods 1-4 and Method 

18, 25, or 25A, as appropriate, of 40 CFR, Part 60, Appendix A.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 276 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

d. Emission Limitations:

NOx emissions shall not exceed 0.73 lb/hr and 3.20 tpy.

Applicable Compliance Method: 

The hourly allowable NOx emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass) derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

OC emission limitation by testing in accordance with Methods 1-4 and 7, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

e. Emission Limitations:

SO2 emissions shall not exceed 0.20 lb/hr and 0.88 tpy.

Applicable Compliance Method: 

The hourly allowable SO2 emission limitation was established by multiplying the 

maximum glass pull rate (lb/hr) [as indicated in the permit application] by an 

emission factor (lb/lb of glass] derived from stack testing of a similar emissions 

unit. If required, the permittee shall demonstrate compliance hourly allowable 

SO2 emission limitation by testing in accordance with Methods 1-4 and 6, as 

appropriate, of 40 CFR, Part 60, Appendix A.

Compliance with the annual emission limitation shall be assumed as long as 

compliance with the hourly emission limitation is maintained (the annual emission 

limitation was calculated by multiplying the hourly emission limitation by 8760 

and dividing by 2000).

[Authority for term: OAC rule 3745-77-07(C)(1); PTI 03-16294]

f. Emission Limitation:

Formaldehyde emissions shall not exceed 6.8 lbs per ton of glass pulled.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 277 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

Applicable Compliance Method: 

Compliance shall be demonstrated based upon the monitoring requirements 

specified in the operation, maintenance and monitoring plan.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; 

PTI 03-16294]

g. Emission Limitation:

Visible PE shall not exceed 20 percent opacity, as a six-minute average, except 

as otherwise provided by rule.

Applicable Compliance Method: 

If required, the permittee shall demonstrate compliance with the visible PE 

limitation above in accordance with the methods specified in OAC rule 3745-17-

03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-07(B); PTI 

03-16294]

(2) Unless disapproved by the Director, the permittee of a flame attenuation manufacturing 

line regulated by this subpart may conduct short-term experimental production runs 

using binder formulations or other process modifications where the process parameter 

values would be outside those established during performance test without first 

conducting performance tests. Such runs must not exceed 1 week in duration unless 

the Director approves a longer period. The permittee must notify the Director and 

postmark or deliver the notification at least 15 days prior to commencement of the shortterm experimental production runs. The Director must inform the permittee of a decision 

to disapprove or must request additional information prior to the date of the short-term 

experimental production runs. Notification of the intent to perform and experimental 

short-term production runt shall include the following information:

a. the purpose of the experimental production run;

b. the affected line;

c. how the established process parameters will deviate from previously approved

levels;

d. the duration of the experimental production run; 

e. the date and time of the experimental production run; and

f. a description of any emission testing to be performed during the experimental 

production run.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN; PTI 03-

16294]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 278 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

g) Miscellaneous Requirements

(1) For all control device and process operating parameters measured during the initial 

performance tests, the permittee may change the limits established during the initial 

performance tests if additional performance testing is conducted to verify that, at the new 

control device or process parameter levels, they comply with the applicable emission 

limits in 40 CFR part 63.1382. The permittee shall conduct all additional performance 

tests according to the procedures 40 CFR part 63, subpart A and in 40 CFR part 

63.1384.

[Authority for term: OAC rule 3745-77-07(C)(1); 40 CFR Part 63 Subpart NNN]

(2) The written operations, maintenance and monitoring plan required by 40 CFR 

63.1383(a) has been submitted and approved by the Administrator. This plan shall be 

updated if the control device and/or process operating parameters measured during the 

initial performance are modified in accordance with g)(1) above.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 279 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

33. Emissions Unit Group - Unit 89 Cullet Silos: P054, P055, 

EU ID Operations, Property and/or Equipment Description

P054 Unit 89 Internal cullet silo.

P055 Unit 89 External cullet silo.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-31-05(D

(PTI 03-10931, issued December 6, 

2001)

Particulate emissions (PE) shall not 

exceed 66.80 tons per rolling, 365-day 

period [See b)(2)a.]

b. OAC rule 3745-31-05(A)(3)

(PTI 03-10931, issued December 6, 

2001)

The requirements of this rule also include 

compliance with the requirements of OAC 

rule 3745-31-05(D).

PE shall not exceed 0.10 lb/hr and 0.44 

tons per year (TPY).

Visible PE from the stack(s) servicing this 

emissions unit shall not exceed 0% 

opacity.

See b)(2)b.

c. OAC rule 3745-17-07(A) See b)(2)d.

d. OAC rule 3745-17-11(B) See b)(2)d.

(2) Additional Terms and Conditions

a. The permittee has requested a federally enforceable restriction of 66.80 tons PE 

per rolling, 365-day period for purposes of avoiding PSD. 

The combined annual PE from Line 89, which includes emissions units P047, 

P048, P049, P050, P051, P052, P054 and P055, shall not exceed 66.80 tons, 

based upon a rolling, 365-day summation of the monthly PE rates. 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 280 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

b. The emissions from this emissions unit shall be vented to a baghouse at all times 

the emissions unit is in operation.

c. All PE is assumed to be in the form of PM10. 

d. The emission limitation specified by this rule is less stringent than the emission 

limitation established pursuant to OAC rule 3745-31-05(A)(3). 

c) Operational Restrictions

(1) None.

d) Monitoring and/or Recordkeeping Requirements

(1) In order to maintain compliance with the applicable emission limitations(s) contained in 

this permit, the acceptable range established for the pressure drop across the baghouse 

is between 0.5 to 10.0 inches of water.

(2) The permittee shall properly install, operate, and maintain equipment to continuously 

monitor the pressure drop, in inches of water, across the baghouse when the controlled 

emissions unit(s) is/are in operation, including periods of startup and shutdown. The 

permittee shall record the pressure drop across the baghouse on hourly basis. The 

monitoring equipment shall be installed, calibrated, operated, and maintained in 

accordance with the manufacturer=s recommendations, instructions, and operating 

manual(s). The acceptable pressure drop shall be based upon the manufacturer=s 

specifications until such time as any required emission testing is conducted and the 

appropriate range is established to demonstrate compliance.

Whenever the monitored value for the pressure drop deviates from the limit or range 

established in accordance with this permit, the permittee shall promptly investigate the 

cause of the deviation. The permittee shall maintain records of the following information 

for each investigation:

a. the date and time the deviation began;

b. the magnitude of the deviation at that time;

c. the date the investigation was conducted;

d. the name(s) of the personnel who conducted the investigation; and 

e. the findings and recommendations.

In response to each required investigation to determine the cause of a deviation, the 

permittee shall take prompt corrective action to bring the operation of the control 

equipment within the acceptable range specified in this permit, unless the permittee 

determines that corrective action is not necessary and documents the reasons for that 

determination and the date and time the deviation ended. The permittee shall maintain 

records of the following information for each corrective action taken:

a. a description of the corrective action;

b. the date corrective action was completed;
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 281 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c. the date and time the deviation ended;

d. the total period of time (in minutes) during which there was a deviation;

e. the pressure drop readings immediately after the corrective action was 

implemented; and 

f. the name(s) of the personnel who performed the work.

Investigation and records required by this paragraph do not eliminate the need to comply 

with the requirements of OAC rule 3745-15-06 if it is determined that a malfunction has 

occurred.

This range or limit on the pressure drop across the baghouse is effective for the duration 

of this permit, unless revisions are requested by the permittee and approved in writing by 

the appropriate Ohio EPA District Office or local air agency. The permittee may request 

revisions to the permitted limit or range for the pressure drop based upon information 

obtained during future testing that demonstrate compliance with the allowable particulate 

emission rate for the controlled emissions unit(s). In addition, approved revisions to the 

range or limit will not constitute a relaxation of the monitoring requirements of this permit 

and may be incorporated into this permit by means of a minor permit modification

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

(3) The permittee shall maintain the following daily records for this emissions unit:

a. the company identification for each product group manufactured;

b. the numbers of hours of production for each product group manufactured;

c. the calculated PE factor (lbs PE/hour of production), based upon the emission 

factor curve*, for each product group manufactured; and 

d. the total PE rate (lbs/day), for all the product groups manufactured [summation 

of (c x b) for all product groups]. 

* The permittee calculates the hourly PE by employing a pac factor. The pack factor is 

the design density of each product produced multiplied by the design thickness of the 

same product. This resultant value is used to figure out the PE (lbs/hr) from the emission 

factor curve. The emission factor curve is a statistical polynomial and was derived from 

multiple stack tests on this emissions unit. The hourly PE calculated from the polynomial 

is then multiplied by the number of hours of production of the product for which the pack 

factor was calculated.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

(4) The permittee shall calculate and maintain daily records of the particulate emissions and 

the rolling 365-day emissions of particulates, in tons, for emissions units P047, P048, 

P049, P048, P049, P050, P051, P052, P054 and P055, combined.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 282 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e) Reporting Requirements

(1) The permittee shall submit quarterly deviation (excursion) reports that identify the 

following information concerning the operation of the baghouse during the operation of 

the emissions unit(s):

a. each period of time (start time and date, and end time and date) when the 

pressure drop across the baghouse was outside of the range specified by the 

manufacturer and outside of the acceptable range following any required 

compliance demonstration;

b. an identification of each incident of deviation described in Aa@ (above) where a 

prompt investigation was not conducted;

c. an identification of each incident of deviation described in Aa@ where prompt 

corrective action, that would bring the pressure drop into compliance with the 

acceptable range, was determined to be necessary and was not taken; and

d. an identification of each incident of deviation described in Aa@ where proper 

records were not maintained for the investigation and/or the corrective action(s), 

as identified in the monitoring and record keeping requirements of this permit.

If no deviations/excursions occurred during a calendar quarter, the report shall so state 

that no deviations occurred during the reporting period.

The quarterly deviation reports shall be submitted in accordance with the reporting 

requirements of the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-15-03(B)(1)(a), OAC rule 3745-15-03(C) and OAC 

rule 3745-77-07(C)(1)]

(2) The permittee shall submit quarterly deviation (excursion) reports that identify all 

exceedances of the rolling, 365-day PE limitation of 68.8 tons (for emissions units P047, 

P048, P049, P050, P051, P052, P054 and P055, combined). These deviation reports 

shall be submitted in accordance with the Standard Terms and Conditions of this permit.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

f) Testing Requirements

(1) Compliance with the emission limitations in b)(1) of the terms and conditions of this 

permit shall be determined in accordance with the following methods: 

a. Emission Limitation:

PE shall not exceed 66.80 tons per rolling 365-day period (for emissions units 

P047, P048, P049, P050, P051, P052, P054 and P055, combined)

Applicable Compliance Method:

Compliance with the rolling 365-day PE limitation shall be demonstrated by the 

record keeping requirements specified in d)(2) and d)(3) of this permit.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 283 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

b. Emission Limitations:

PE shall not exceed 0.10 lb/hr and 0.44 tpy.

Applicable Compliance Method:

The hourly allowable PE limitation was established by multiplying an outlet grain 

loading of 0.02 gr/scf by the maximum flow rate of the silos dust collector (565 

acfm) and by 60, and then dividing by 7000. 

If required, the permittee shall demonstrate compliance with the hourly PE 

limitation shall be demonstrated by testing in accordance with Methods 1 - 5 of 

40 CFR, Part 60, Appendix A.

The tons/yr PE limitation was developed by multiplying the lbs/hr PE limitation by 

the maximum operating schedule of 8760 hours/yr, and then dividing by 2000 

lbs/ton. Therefore, provided compliance is shown with the hourly limitation, 

compliance shall also be shown with the annual limitation.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931] 

c. Emission Limitation:

Visible PE shall not exceed 0% opacity, as a 6-minute average.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance in accordance with 

Method 9 of 40 CFR, Part 60, Appendix A.

[Authority for term: OAC rule 3745-77-07(C)(1) and PTI 03-10931]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 284 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

34. Emissions Unit Group - Curing Ovens #23 & 25 (Plant 2): P316, P318, 

EU ID Operations, Property and/or Equipment Description

P316 Fiber glass curing oven #23.

P318 Fiber glass curing oven #25. 

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-17-11(B)(1) Particulate emissions (PE) shall not 

exceed 1.66 pounds per hour (lbs/hr).

b. OAC rule 3745-17-07(A) Visible PE from the stack servicing this 

emissions unit shall not exceed 20% 

opacity as a six-minute average, except 

as provided by rule.

c. OAC rule 3745-18-06(E) Exempt [See b)(2)a.]

d. OAC rule 3745-21-07(G) None [See b)(2)b. and b)(2)c.]

(2) Additional Terms and Conditions

a. This emissions unit is exempt from the requirements of OAC rule 3745-18-06(E) 

pursuant to OAC rule 3745-18-06(C) because the process weight rate (natural 

gas) is less than 1,000 pounds per hour.

b. This emissions unit is located in Defiance County, which is not a “Priority I” 

county as indicated in paragraph (A) of OAC rule 3745-21-06 and was installed 

prior to February 15, 1972. Therefore, pursuant to OAC rule 3745-21-07(A), it is 

exempt from the requirements of OAC rule 3745-21-07(G).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio’s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 provisions still exists as part of the federallyapproved SIP for Ohio.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 285 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c) Operational Restrictions

(1) None.

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations long:

a. The color of the emissions;

b. Whether the emissions are representative of normal operations;

c. If the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. The total duration of any visible emission incident; and

e. Any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no abnormal visible 

emissions; and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

c. The permittee shall revert to 5 days per week readings if any abnormal visible 

emissions are observed.

[Authority for term: OAC rule 3745-77-07(C)(1)]
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 286 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to minimize or eliminate the visible 

particulate emissions. These reports shall be submitted to the Director (the Ohio EPA, 

Northwest District Office) by January 31 and July 31 of each year and shall cover the 

previous 6-month period.

[Authority for term: OAC rule 3745-77-07(C)(1)]

f) Testing Requirements

(1) Compliance with the emission limitations in b)(1) of these terms and conditions shall be 

determined in accordance with the following:

a. Emission Limitation:

PE shall not exceed 1.66 lbs/hr

Applicable Compliance Method:

If required, compliance with the emission limitation above shall be conducted in 

accordance with the methods specified in OAC rule 3745-17-03(B)(10).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(10)]

b. Emission Limitation:

Visible PE from the stack servicing this emissions unit shall not exceed 20% 

opacity, as a six-minute average, except as provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance in accordance with the 

methods specified in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)]

g) Miscellaneous Requirements

(1) None.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 287 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

35. Emissions Unit Group - Curing Ovens #81 and #82: P043, P044, 

EU ID Operations, Property and/or Equipment Description

P043 Fiber glass curing oven #81.

P044 Fiber glass curing oven #82.

a) The following emissions unit terms and conditions are federally enforceable with the exception 

of those listed below which are enforceable under state law only:

(1) None.

b) Applicable Emissions Limitations and/or Control Requirements

(1) The specific operations(s), property, and/or equipment that constitute each emissions 

unit along with the applicable rules and/or requirements and with the applicable 

emissions limitations and/or control measures. Emissions from each unit shall not 

exceed the listed limitations, and the listed control measures shall be specified in 

narrative form following the table.

Applicable Rules/Requirements Applicable Emissions Limitations/Control 

Measures

a. OAC rule 3745-17-11(B)(1) Particulate emissions (PE) shall not 

exceed 2.79 pounds per hour (lbs/hr).

b. OAC rule 3745-17-07(A) Visible PE from the stacks servicing these 

emissions units shall not exceed 20% 

opacity, as a six-minute average, except 

as provided by rule.

c. OAC rule 3745-18-06(E) None [See b)(2)a.]

d. OAC rule 3745-21-07(G) None [See b)(2)b. and b)(2)c.]

(2) Additional Terms and Conditions

a. This emissions unit is exempt from the requirements of OAC rule 3745-18-06(E) 

pursuant to OAC rule 3745-18-06(C) because the process weight rate (natural 

gas) is less than 1,000 pounds per hour.

b. This emissions unit is located in Defiance County, which is not a “Priority I” 

county as indicated in paragraph (A) of OAC rule 3745-21-06 and was installed 

prior to February 15, 1972. Therefore, pursuant to OAC rule 3745-21-07(A), it is 

exempt from the requirements of OAC rule 3745-21-07(G).

c. On February 18, 2008, OAC rule 3745-21-07 was revised in its entirety; 

therefore, the 21-07 rule that was in effect prior to this date is no longer part of 

the State regulations. On April 4, 2008, the rule revision was submitted to the 

U.S. EPA as a revision to Ohio’s State Implementation Plan (SIP); however, until 

the U.S. EPA approves the revision to OAC rule 3745-21-07, the requirement to 

comply with the previous 21-07 provisions still exists as part of the federallyapproved SIP for Ohio.
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 288 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

c) Operational Restrictions

(1) None 

d) Monitoring and/or Recordkeeping Requirements

(1) The permittee shall perform checks at least 5 days per week, when the emissions unit is 

in operation and when the weather conditions allow, for any visible particulate emissions 

from this emissions unit. The presence or absence of any visible emissions shall be 

noted in an operations log. If visible emissions are observed, the permittee shall also 

note the following in the operations log:

a. the color of the emissions;

b. whether the emissions are representative of normal operations;

c. if the emissions are not representative of normal operations, the cause of the 

abnormal emissions;

d. the total duration of any visible emission incident; and

e. any corrective actions taken to minimize or eliminate the visible emissions.

If visible emissions are present, a visible emission incident has occurred. The observer 

does not have to document the exact start and end times for the visible emission 

incident under item (d.) above or continue the daily check until the incident has ended. 

The observer may indicate that the visible emission incident was continuous during the 

observation period (or, if known, continuous during the operation of the emissions unit). 

With respect to the documentation of corrective actions, the observer may indicate that 

no corrective actions were taken if the visible emissions were representative of normal 

operations, or specify the minor corrective actions that were taken to ensure that the 

emissions unit continued to operate under normal conditions, or specify the corrective 

actions that were taken to eliminate abnormal visible emissions.

[Authority for term: OAC rule 3745-77-07(C)(1)]

(2) Notwithstanding the frequency of reporting requirements specified in d)(1), the permittee 

may reduce the frequency of visual observations for this emissions unit from at least 5 

days per week to weekly readings if the following conditions are met:

a. for 1 full quarter the facility's visual observations indicate no visible emissions; 

and

b. the permittee continues to comply with all the record keeping and monitoring 

requirements specified in d)(1).

The permittee shall revert to 5 days per week readings if any visible emissions are 

observed.

[Authority for term: OAC rule 3745-77-07(C)(1)] 
Final Title V Permit

Permit Number: P0086884

Facility ID: 0320010005

Effective Date: 1/5/2010

Page 289 of 289

State of Ohio Environmental Protection Agency

Division of Air Pollution Control

e) Reporting Requirements

(1) The permittee shall submit semiannual written reports that (a) identify all days during 

which visible particulate emissions were observed from the stack serving this emissions 

unit and (b) describe any corrective actions taken to eliminate the visible particulate 

emissions. These reports shall be submitted to the Director (the Ohio EPA, Northwest 

District Office) by January 31 and July 31 of each year and shall cover the previous 6-

month period.

[Authority for term: OAC rule 3745-77-07(C)(1)] 

f) Testing Requirements

(1) Compliance with the emission limitation(s) in b)(1) of these terms and conditions shall be 

determined in accordance with the following method(s):

a. Emission Limitations:

PE shall not exceed 2.79 lbs/hr.

Applicable Compliance Method:

If required, compliance with the PE limitation above shall be demonstrated in 

accordance with the methods specified in OAC rule 3745-17-03(B)(10).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(10)]

b. Emission Limitation:

Visible PE shall not exceed 20% opacity, as a 6-minute average, except as 

provided by rule.

Applicable Compliance Method:

If required, the permittee shall demonstrate compliance with the visible PE 

limitation in accordance with the methods in OAC rule 3745-17-03(B)(1).

[Authority for term: OAC rule 3745-77-07(C)(1); OAC rule 3745-17-03(B)(1)] 

g) Miscellaneous Requirements

(1) None.