Part 70 Air Quality Permit

Giant Cement Company

Post Office Box 218

Harleyville, South Carolina 29448

(permit updated 6/8/06)

In accordance with the provisions of the Pollution Control Act, Sections 48-1-50(5) and 48-1-110(a), 

and the 1976 Code of Laws of South Carolina, as amended, Regulation 61-62, the above named 

permittee is hereby granted permission to discharge air contaminants into the ambient air. The 

Bureau of Air Quality authorizes the operation of this facility and its applicable equipment specified 

herein in accordance with valid construction permits, and the plans, specifications, and other 

information submitted in the Title V permit application dated September 3, 2002 and the PSD 

construction permit application dated June 24, 2002.

This permit is subject to and conditioned upon the terms, limitations, standards, and schedules 

contained in or specified on the 213 pages, with the accompanying attachments, of this permit.

Permit Number: TV-0900-0002 Effective Date: April 1, 2003 

Issue Date: February 11, 2003 Expiration Date: March 31, 2008

Director, Engineering Services Division

Bureau of Air Quality
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RECORD OF REVISIONS

Revision 

Number

Final 

Revision 

Date

Type of 

Revision

(AA, MM, SM)

Description of Change (Specific Parts,

Sections, and Tables Revised or Added)

1 7/22/03 AA Plant modification associated with construction permit 0900-0002-

DO.

2 7/22/03 AA Extended permit life to 5 years

3 8/14/03 AA Corrected typographical errors found on pages 21, 32, 68, 69, 81, 

94, 117, 152, 157, 185, 195, 202 and 205

4 9/3/04 MM Added the requirements of SC Regulation 61-62.99 and addressed 

other facility requests.

5 6/8/06

Updated equipment due to minor changes associated with the 

construction of the new kiln system and associated equipment. 

Updated the current equipment being removed from service.

AA = Administrative Amendment

MM = Minor Modification

SM = Significant Modification

Send copies of all revisions to Permit File, Main File, Regional EQC Office, US EPA, and 

Environmental Contact.
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TABLE OF CONTENTS

Part 1.0 GENERAL INFORMATION

A. Applicable Permit Dates

B. Facility Information

C. Facility Address

D. Facility Billing Address

Part 2.0 APPLICABILITY

Part 3.0 GENERAL CONDITIONS

A. Permit Issuance

B. Permit Expiration and Renewal

C. Severability

D. Fee Assessment and Payment

E. Submittal of Information

F. Public Participation

G. Permit Reopening

H. Temporary Sources

I. Emergency Provisions

J. Property Rights

K. Economic Incentives, Marketable Permits, Emission Trading

L. Title IV Sources

M. Administrative Permit Amendments

N. Minor Permit Modifications

O. Significant Modification Procedures

P. Duty to Comply

Q. Inspection and Entry

R. Compliance Requirements

S. Record keeping Requirements

T. Schedule of Compliance

U Need to Halt or Reduce Activity Not a Defense

V. Operational Flexibility
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Part 4.0 FACILITY WIDE REQUIREMENTS

A. Limitations, Standards, and Other Requirements

B. Facility Wide Conditions

Part 5.0 EMISSION UNIT REQUIREMENTS

A. Emission Unit Description

B. Control Devices Description

C. Equipment Description

D. Emissions Limits and Standards

E. Emission Unit Conditions

Part 6.0 MONITORING AND REPORTING REQUIREMENTS

A. Monitoring and Reporting

B. Monitoring and Reporting Conditions 

C. Title V Reporting Schedule

Part 7.0 ADDITIONAL CONDITIONS

A. Specific Conditions

B. Operational Flexibility

C. Compliance Schedule

D. Permit Shield

ATTACHMENT A - Modeled Emission Rates

ATTACHMENT B - Insignificant Activities

ATTACHMENT C - Applicable and Non-applicable Federal and State Regulations
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PART 1.0 GENERAL INFORMATION

A. APPLICABLE PERMIT DATES

ISSUE DATE: February 11, 2003

EFFECTIVE DATE: April 1, 2003

EXPIRATION DATE: March 31, 2008

RENEWAL APPLICATION DUE: September 30, 2007

B. FACILITY INFORMATION

ENVIRONMENTAL CONTACT: Mr. Clint Roberts

CONTACT TELEPHONE NUMBER: 803-496-5033

CONTACT FAX NUMBER: 803-496-2195 

INTERNET E-MAIL ADDRESS: croberts@grr-giant.com

FACILITY LOCATION: 654 Judge Street, SC Route 453 and I-26

COUNTY: Dorchester

SIC CODE(S): 3241

NAICS CODE(S): 327310

AFS CODE: 4503500002

C. FACILITY ADDRESS

FACILITY NAME: Giant Cement Company

ADDRESS: Post Office Box 218

CITY, STATE, ZIP CODE: Harleyville, South Carolina 29448

D. FACILITY BILLING ADDRESS

FACILITY BILLING NAME: Giant Cement Company

ADDRESS: Post Office Box 218

CITY, STATE, ZIP CODE: Harleyville, South Carolina 29448
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PART 2.0 APPLICABILITY [SC Regulation 61-62.70.3(a)] 

The following sources are subject to permitting requirements of Part 70:

1. Any major source;

2. Any source, including an area source, subject to a standard, limitation, or other requirement 

under Section 111 of the Clean Air Act (Act);

3. Any source, including an area source, subject to a standard or other requirement under 

Section 112 of the Act, except that a source is not required to obtain a permit solely because it 

is subject to regulations or requirements under Section 112(r) of the Act;

4. Any affected source under the Title IV Acid Rain Program;

5. Any source in a source category designated by the Administrator of the US Environmental 

Protection Agency (US EPA) (Administrator) pursuant to this Section; and

6. Any source listed in SC Regulation 61-62.70.3(a) that is exempt from the requirement to 

obtain a permit under SC Regulation 61-62.70.3(b) may opt to apply for a permit under this 

Part 70 program.

The following source categories are exempted from the obligation to obtain a Part 70 permit, but are 

not exempted from other SC Department of Health and Environmental Control (Department) and US 

EPA requirements [SC Regulation 61-62.70.3(b)(4)]:

1. All sources and source categories that would be required to obtain a permit solely because 

they are subject to 40CFR60, Subpart AAA - Standards of Performance for New Residential 

Wood Heaters; and

2. All sources and source categories that would be required to obtain a permit solely because 

they are subject to 40 CFR 61, Subpart M - National Emission Standard for Hazardous Air 

Pollutants for Asbestos, Section 61.145, Standard for Demolition and Renovation.

Any person that operates or proposes to operate a particular source or installation may submit a 

request in writing that the Department makes a determination as to whether a particular source or 

installation is subject to the permit requirements of this regulation. The request must contain such 

information as is believed sufficient for the Department to make the requested determination. [SC 

Regulation 61-62.70.3(e)]
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PART 3.0 GENERAL CONDITIONS

This section describes conditions and provisions applicable to all Part 70 sources. Specific source 

category conditions and requirements are contained in Part 5.0 of this permit. (Revised 05/21/99)

A. PERMIT ISSUANCE [SC Regulation 61-62.70.7(a)(1)]

A permit, permit modification, or renewal may be issued only if the following conditions have been 

met:

1. The Department has received a complete application for a permit, permit modification, or 

permit renewal;

2. Except for modifications qualifying for minor permit modification procedures under SC 

Regulation 61-62.70.7(e)(2) and (3), the Department has complied with the requirements for 

public participation under SC Regulation 61-62.70.7(h);

3. The Department has complied with the requirements for notifying and responding to affected 

States under SC Regulation 61-62.70.8(b);

4. The conditions of the permit provide for compliance with all applicable requirements and the 

requirements of Part 70; and

5. The Administrator has received a copy of the proposed permit and any notices required under 

SC Regulation 61-62.70.8(a) and (b), and has not objected to issuance of the permit under SC 

Regulation 61-62.70.8(c) within the required time frame.

A Title V operating permit does not excuse any facility from the preconstruction permitting 

requirements under SC Regulation 61-62.1.

B. PERMIT EXPIRATION AND RENEWAL [SC Regulation 61-62.70.7(c)] (Revised 11/13/98)

Permit expiration terminates the source’s right to operate unless a timely and complete renewal 

application has been submitted consistent with SC Regulation 61-62.70.5(a)(1)(iii), 

62.70.5(a)(2)(iv), and 62.70.7(b). In this case, the permit shall not expire until the renewal permit 

has been issued or denied. All terms and conditions of the permit including any permit shield that 

may be granted pursuant to SC Regulation 61-62.70.6(f) shall remain in effect until the renewal 

permit has been issued or denied.

Permits being renewed are subject to the same procedural requirements, including those for public 

participation, affected State and US EPA review, that apply to initial permit issuance.
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C. SEVERABILITY [SC Regulation 61-62.70.6(a)(5)]

The provisions of this permit are severable, and if any provision of this permit, or application of any

provision of this permit to any circumstance is held invalid, the application of such provision to other 

circumstances, and the remainder of this permit shall not be affected thereby.

D. FEE ASSESSMENT AND PAYMENT [SC Regulation 61-62.70.6(a)(7)]

The owners or operators of Part 70 sources shall pay fees to the Department consistent with the fee 

schedule approved pursuant to South Carolina Regulation 62.70.9.

E. SUBMITTAL OF INFORMATION [SC Regulation 61-62.70.6(a)(6)(v)] 

The permittee shall furnish to the Department, within a reasonable time, any information that the 

Department may request, in writing, to determine whether cause exists for modifying, revoking, 

reissuing, or terminating the permit or to determine compliance with the permit. Upon request, the 

permittee shall also furnish to the Department copies of records required to be kept by the permit or, 

for information claimed to be confidential, the permittee may furnish such records directly to the 

Administrator along with a claim of confidentiality. The Department may also request that the 

permittee furnish such records directly to the Administrator along with a claim of confidentiality.

F. PUBLIC PARTICIPATION [SC Regulation 61-62.70.7(h)]

Except for modifications qualifying for minor permit modification procedures, all permit 

proceedings, including initial permit issuance, significant modifications, and renewals, shall provide 

adequate procedures for public notice including offering an opportunity for public comment and 

hearing on the draft permit. These procedures shall meet all requirements of SC Regulation 61-

62.70.7(h).

G. PERMIT REOPENING [SC Regulation 61-62.70.7(f)] (Revised 05/21/99)

This permit shall be reopened and revised under any of the following circumstances:

1. Additional applicable requirements under the Act become applicable to a major Part 70 

source for which three or more years remain on the original term of the permit. Such 

revisions shall be made not later than eighteen (18) months following promulgation of 

relevant standards or regulations unless the regulation specifically provides for a longer 

compliance period. No such reopening is required if the effective date of the requirement is 

later than the date on which the permit is due to expire, unless the original permit or any of 

its terms and conditions has been extended pursuant to SC Regulation 61-62.70.7(c)(1)(ii).

2. Additional requirements, including excess emission requirements, become applicable to an 

affected source under the acid rain program. Excess emissions offset plans shall be deemed 

to be incorporated into this permit upon approval by the Administrator.
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3. The Department or EPA determines that the permit contains a material mistake or that 

inaccurate statements were made in establishing the emissions standards or other terms or 

conditions of the permit.

4. The Administrator or the Department determines that the permit must be revised or revoked 

to assure compliance with the applicable requirements.

In addition, the permit may be modified, revoked, reopened, and reissued, or terminated for cause by

the Department. The filing of a request by the permittee for a permit modification, revocation and 

reissuance, or termination, or of a notification of planned changes or anticipated noncompliance does 

not stay any permit condition. [SC Regulation 61-62.70.6(a)(6)(iii)]

Proceedings to reopen and issue a permit shall follow the same procedures as apply to initial permit 

issuance and shall affect only those parts of the permit for which cause to reopen exists. Such 

reopenings shall be as expeditious as practicable. Reopenings shall not be initiated before a notice of 

such intent is provided to the Part 70 source by the Department at least thirty (30) days in advance of 

the date that the permit is to be reopened, except that the Department may provide a shorter time 

period in the case of an emergency.

H. TEMPORARY SOURCES [SC Regulation 61-62.70.6(e)]

In accordance with SC Regulation 61-62.70.6(e), the Department may issue a single permit 

authorizing emissions from similar operations by the same source owner or operator at multiple 

temporary locations. The operation must be temporary and involve at least one change in location 

during the term of the permit. No sources subject to Title IV of the Act shall be permitted as a 

temporary source.

I. EMERGENCY PROVISIONS [SC Regulation 61-62.70.6(g)(3)] (Revised 05/21/99)

In the case of an emergency, as defined in SC Regulation 61-62.70.6(g), the permittee shall verify an 

affirmative defense of emergency through properly signed, contemporaneous operating logs, or other 

relevant evidence that:

1. An emergency occurred and that the permittee can identify the cause(s) of the emergency;

2. The permitted facility was at the time being properly operated; and

3. During the period of the emergency the permittee took all reasonable steps to minimize levels 

of emissions that exceeded the emission standards, or other requirements in the permit.;

Additionally, the permittee shall submit verbal notification of the emergency to the Department 

within twenty-four (24) hours of the time when emission limitations were exceeded, followed by

written notifications within thirty (30) days. This notice fulfills the requirement of SC Regulation 

61-62.70.6(a)(3)(iii)(B). This notice must contain a description of the emergency, any steps taken to 

mitigate emissions, and corrective actions taken.
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This provision is in addition to any emergency or upset provision contained in any applicable 

requirement. In any enforcement proceeding, the permittee seeking to establish the occurrence of an 

emergency has the burden of proof.

J. PROPERTY RIGHTS [SC Regulation 61-62.70.6(a)(6)(iv)]

This permit does not convey any property rights of any sort, or any exclusive privilege.

K. ECONOMIC INCENTIVES, MARKETABLE PERMITS, EMISSION TRADING 

[SC Regulation 61-62.70.6(a)(8)]

No permit revision shall be required, under any approved economic incentives, marketable permits, 

emissions trading and other similar programs or processes for changes that are provided for in this 

permit.

L. TITLE IV SOURCES [SC Regulation 61-62.70.6(a)(4)]

The permittee is prohibited from emissions exceeding any allowances that the source lawfully holds 

under Title IV of the Act or the regulations promulgated thereunder. No permit revision shall be 

required for increases in emissions that are authorized by allowances acquired pursuant to the acid 

rain program, provided that such increases do not require a permit revision under any other 

applicable requirement. No limit shall be placed on the number of allowances held by a source. The 

source may not, however, use allowances as a defense for noncompliance with any other applicable 

requirement. Any such allowances shall be accounted for according to the procedures established in 

regulations promulgated under Title IV of the Act.

Where an applicable requirement of the Act is more stringent than an applicable requirement of 

regulations promulgated under Title IV of the Act, both provisions shall be incorporated into the 

permit and shall be enforceable by the Administrator. [SC Regulation 61-62.70.6(a)(1)(ii)]

M. ADMINISTRATIVE PERMIT AMENDMENTS [SC Regulation 61-62.70.7(d)(3)]

An administrative permit amendment as defined in SC Regulation 61-62.70.7(d) can be made by the 

Department consistent with the following:

1. The Department shall take no more than sixty (60) days from receipt of a request for an 

administrative permit amendment to take final action on such request, and may incorporate 

such changes without providing notice to the public or affected States provided that it 

designates any such permit revisions as having been made pursuant to this paragraph.

2. The Department shall submit a copy of the revised permit to the Administrator.

3. The source may implement the changes addressed in the request for an administrative 

amendment immediately upon submittal of the request, except transfer/ownership which 

must comply with SC Regulation 61-62.1, Section II(E).
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N. MINOR PERMIT MODIFICATIONS [SC Regulation 61-62.70.7(e)(2)]

Minor permit modifications can be made by the Department in accordance with SC Regulation 61-

62.70.7(e)(2)(i). An application requesting the use of minor permit modification procedures shall 

meet the requirements of SC Regulation 61-62.70.5(c) and shall include items as specified in SC 

Regulation 61-62.70.7(e)(2)(ii).

The Department may modify the procedure outlined in SC Regulation 61-62.70.7(e)(2) to process 

groups of a source's applications for certain modifications eligible for minor permit modification 

processing. Group processing of minor permit applications will proceed as outlined in SC Regulation 

61-62.70.7(e)(3). 

O. SIGNIFICANT MODIFICATION PROCEDURES [SC Regulation 61-62.70.7(e)(4)]

Significant permit modification procedures shall be used for applications requesting permit 

modifications listed in SC Regulation 61-62.70.7(e)(4)(i). Significant permit modifications shall 

meet all requirements of this Part 70, including those for applications, public participation, review by

affected States, and review by EPA, as they apply to permit issuance and permit renewal.

P. DUTY TO COMPLY [SC Regulation 61-62.70.6(a)(6)(i)]

The permittee must comply with all of the conditions of this permit. Any permit noncompliance 

constitutes a violation of the SC Pollution Control Act and/or the Federal Clean Air Act and is 

grounds for enforcement action; for permit termination, revocation and reissuance, or modification; 

or for denial of permit renewal application.

Q. INSPECTION AND ENTRY [SC Regulation 61-62.70.6(c)(2)]

Upon presentation of credentials and other documents as may be required by law, the permittee shall 

allow the Department or an authorized representative to perform the following:

1. Enter upon the permittee's premises where a Part 70 source is located or emissions-related 

activity is conducted, or where records must be kept under the conditions of the permit.

2. Have access to and copy, at reasonable times, any records that must be kept under the 

conditions of the permit.

3. Inspect any facilities, equipment (including monitoring and air pollution control equipment), 

practices, or operations regulated or required under this permit.

4. As authorized by the Act and/or the SC Pollution Control Act, sample or monitor at 

reasonable times substances or parameters for the purpose of assuring compliance with the 

permit or applicable requirements.
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R. COMPLIANCE REQUIREMENTS [SC Regulation 61-62.70.6(c)(5)] (Revised 05/21/99)

Consistent with SC Regulation 61-62.70.6(a)(3), this permit contains compliance certification, 

testing, monitoring, reporting, and record keeping requirements sufficient to assure compliance with 

the terms and conditions of this permit. Any document (including reports) shall contain a 

certification by a responsible official or designee that meets the requirements of SC Regulation 61-

62.70.5(d).

The responsible official or designee shall certify, annually, compliance with the conditions of this 

permit. The compliance certification shall include the following:

1. The identification of each term or condition of the permit that is the basis of the certification.

2. The identification of the methods or means used for determining the compliance status 

with each term and condition during the certification period, and whether such methods 

or means provide continuous or intermittent data. 

3. The status of compliance with the terms and conditions of the permit for the period covered 

by the certification.

4. Such other facts as the Department may require to determine the compliance status of the 

source.

5. All compliance certifications shall be submitted to the Administrator as well as to the 

Department.

The annual compliance certification shall be sent to the Environmental Protection Agency (EPA) 

and the South Carolina Department of Health and Environmental Control - Bureau of Air Quality

(SC DHEC - BAQ) at the following addresses:

US EPA, Region 4 SC DHEC - BAQ

Air Enforcement Branch Technical Management Section

61 Forsyth Street 2600 Bull Street

Atlanta, GA 30303 Columbia, SC 29201
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S. SCHEDULE OF COMPLIANCE [SC Regulation 61-62.70.5(c)(8)] (Revised 5/21/99)

The permittee shall submit a compliance schedule that contains the following for all Part 70 sources 

that are not in compliance with all applicable rules:

1. A description of the source's compliance status and where appropriate a compliance schedule 

with respect to all applicable requirements as follows:

(a) For applicable requirements with which the source is in compliance, a statement that during 

the permit term the source will continue to comply with such requirements.

(b) For applicable requirements that will become effective during the permit term, a statement 

that the source will meet such requirements on a timely basis, unless a more detailed 

schedule is expressly required by the applicable requirement.

(c) A schedule of compliance for sources that are not in compliance with all applicable 

requirements at the time of permit issuance. This schedule shall include a narrative 

description of how the source will achieve compliance, a schedule of remedial measures, 

including an enforceable sequence of actions with milestones, leading to compliance with all 

applicable requirements. This compliance schedule shall be at least as stringent as that 

contained in any judicial consent decree or administrative order to which the source is 

subject. Any such schedule of compliance shall be supplemental to, and shall not sanction 

noncompliance with, the applicable requirements on which it is based.

2. A schedule for submission of certified progress reports no less frequently than every six (6) 

months for sources required to have a schedule of compliance to remedy a violation. 

Progress reports shall meet the requirements of SC Regulation 61-62.70.6(c)(4)(i) and (ii).

3. The compliance plan content requirements specified in this paragraph shall apply and be 

included in the acid rain portion of a compliance plan for an affected source, except as 

specifically superseded by regulations promulgated under Title IV of the act with regard to 

the schedule and method(s) the source will use to achieve compliance with acid rain 

emissions limitations.

T. NEED TO HALT OR REDUCE ACTIVITY NOT A DEFENSE 

[SC Regulation 61-62.70.6(a)(6)(ii)]

It shall not be a defense for a permittee in an enforcement action that it would have been necessary 

to halt or reduce the permitted activity in order to maintain compliance with the conditions of this 

permit.
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U. OPERATIONAL FLEXIBILITY [SC Regulation 61-62.70.7(e)(5)]

In accordance with SC Regulation 61-62.70.7(e)(5), a permitted facility is authorized to make 

changes within their facility without requiring a permit revision, if the changes are not modifications 

under Title I of the Act and the changes do not exceed the emissions allowable under this permit. 

The permitted facility shall provide the Administrator and the Department written notification as 

required by SC Regulation 61-62.70.7(e)(5) at least seven (7) days prior to such changes.

PART 4.0 FACILITY WIDE REQUIREMENTS

A. LIMITATIONS, STANDARDS, AND OTHER REQUIREMENTS

Table 4.1 contains summaries of facility wide limitations, standards, and other requirements.

TABLE 4.1 EMISSION LIMITS AND STANDARDS

Pollutant Limit/Standard Regulation State Only

Requirement

Condition 

Number

State New

Source Review As Specified in Attachment A SC 61-62.1, Section II (A) Yes 4.B.24.B.3

Toxic Air Pollutants As Specified in Attachment A SC 62.5, Std No. 8 Yes 4.B.3

Hazardous Air Pollution Comply with Regulation SC 61-62.4 No N/A

Open Burning Comply With Regulation SC 61-62.2 No N/A

Fugitive Emissions Comply With Regulation SC 61-62.6, Sec III No N/A

Ozone Depleting 

Substances Specific To Subpart 40CFR82, Subpart F No 4.B.7

Asbestos Specific To Subpart 40CFR61.145 No 4.B.8

The maximum allowable emission limits above are derived from the various Federal and State 

regulations that govern the operation of this type of facility. All applicable facility wide emission 

limits and corresponding regulations are listed above. Additional operating requirements which may

be more stringent than those above are contained in Part 5.0, Part 6.0, and Part 7.0 of this permit. 

B. FACILITY WIDE CONDITIONS

Condition 

Number Condition

4.B.1

In accordance with SC Regulation 61-62.1, Section II, the permittee must comply with all applicable statutes 

and regulations of the United States and the State of South Carolina. This permit does not relieve the 

permittee from compliance with applicable local laws, ordinances, and regulations.
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Condition 

Number Condition

4.B.2

Air dispersion modeling (or other method) has demonstrated that this facility’s operation will not interfere 

with the attainment and maintenance of any state or federal standard. Any changes in the parameters used in 

the air dispersion modeling may require a review by the facility to determine continuing compliance with 

these standards. These potential changes include any decrease in stack height, decrease in stack velocity, 

increase in stack diameter, decrease in stack exit temperature, increase in building height or building 

additions, increase in emission rates, decrease in distance between stack and property line, changes in vertical 

stack orientation, and installation of a rain cap that impedes vertical flow. Parameters that are not required in 

the determination will not invalidate the demonstration if they are modified. The emission rates used in the 

determination are listed in Attachment A of this permit. Higher emission rates may be administratively 

incorporated into Attachment A of this permit provided a demonstration using these higher emission rates 

shows the attainment and maintenance of any state or federal standard or with any other applicable 

requirement. Variations from the input parameters in the demonstration shall not constitute a violation unless 

the maximum allowable ambient concentrations identified in the standard are exceeded.

4.B.3

The owner/operator shall maintain this facility in compliance with the pollutant limitations in Part 4, Part 5, 

Part 6, Part 7, and/or the emission rates as listed in Attachment A of this Part 70 operating permit, whichever 

is more restrictive. This is a State Only enforceable requirement. Should the facility wish to increase the 

emission rates listed in Attachment A, it may do so by the administrative process specified in condition 4.B.2

4.B.4

A list of equipment which are considered insignificant pursuant to SC Regulation 61-62.70.5(c) has been 

submitted with your Title V application and reviewed by our staff. The list, including source descriptions and 

citation for exemption, is summarized in Attachment B of the permit. Attachment B excludes those activities 

identified in Part A of the insignificant activities list. Written notification to the Bureau of Air Quality is

required for the addition of any new equipment which may meet the definition of insignificant or exempt as 

described above, excluding those sources listed in Part A of the insignificant activities list. (Revised 

11/13/98)

4.B.5

In accordance with SC Regulation 61-62.1 Section II, (C)(3), for all sources not required to have continuous 

emissions monitors, in the event of any malfunction of air pollution control equipment or system, process 

upset or other equipment failure which results in discharges of air contaminants lasting for one hour or more 

and which are greater than those discharges described for normal operation in the permit application shall be 

reported to the local Environmental Quality Control (EQC) District office within twenty-four (24) hours after 

the beginning of the occurrence. The permittee shall also submit a written report within thirty (30) days of 

the occurrence. This report shall be submitted to the Manager of the Technical Management Section, Bureau 

of Air Quality (BAQ). The report shall contain as a minimum, the following: the identity of the emission 

unit and associated equipment where excess emissions occurred, the magnitude of excess emissions, the time 

and duration of excess emissions, the steps taken to remedy the malfunction and to prevent a recurrence, 

documentation that control equipment and processes were at all times maintained and operated, to the 

maximum extent practicable, in a manner that was consistent with good practice for minimizing emissions. 

Such a report shall in no way serve to excuse, otherwise justify, or in any manner affect any potential liability 

or enforcement action resulting from the occurrence. This defines the Department’s definition of prompt in its 

relation to the degree of reporting as specified by SC Regulation 61-62.70.6(a)(3)(iii)(b).

4.B.6

The owners or operators of Part 70 sources shall complete and submit emissions inventories as required 

consistent with the schedule approved pursuant to SC Regulation 61-62.1, Section III. This requirement 

notwithstanding, an emissions inventory may be required at any time in order to determine the compliance 

status of any facility.
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Condition 

Number Condition

4.B.7

The permittee shall comply with the standards for recycling and emissions reduction pursuant to 40CFR82, 

Subpart F, Protection of Stratospheric Ozone, Recycling and Emissions Reduction, except as provided for 

motor vehicle air conditioners (MVAC’s) in Subpart B. If the permittee performs a service on motor (fleet) 

vehicles that involves ozone-depleting substance refrigerant in MVAC’s, the permittee is subject to all 

applicable requirements of 40CFR82, Subpart B, Servicing of MVAC’s.

4.B.8

The permittee shall comply with the standards of performance for asbestos abatement operations pursuant to 

40CFR61.145 and SC Regulation 61-86.1, including, but not limited to, requirements governing training, 

licensing, notification, work practice, cleanup, and disposal.

PART 5.0 EMISSION UNIT REQUIREMENTS

A. EMISSION UNIT DESCRIPTION

Tables 5.1 and 5.2 are a description of emission units located at this facility.

TABLE 5.1 CURRENT EMISSION UNIT DESCRIPTIONS

Current Unit ID Current Unit Description Current

Control Device Description

C-01 Quarry/Marl Handling Equipment None (Wet Process)

C-02 Marl Drying System Equipment (VOID) Baghouse and Wet Scrubber 

(VOID)

C-03 Coal/Coke Crushing and Processing Equipment Baghouses

C-04 Waste Fuel Processing and Storage Equipment

Baghouse

Vapor Incinerator (Existing Kilns)

Carbon Adsorber

C-05 Cement Clinker Production Equipment Baghouses

C-06 Kiln Ancillary Feed Equipment None

C-07 Clinker Handling and Storage Equipment Baghouses

C-08 Dust Handling and Storage Equipment Baghouses

C-09 Gypsum Processing Equipment None

C-10 Clinker Finish Mill Equipment Baghouses

C-11 Cement Storage and Bulk Loading Equipment Baghouses

C-12 Cement Packing Equipment Baghouses

C-13 Steam Boiler None

C-14 Slurry Storage Equipment None (Wet Process)

C-15 Raw Mill Equipment None (Wet Process)
Giant Cement Company

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Page 17 of 213

(permit updated 6/8/06)

TABLE 5.2 FUTURE EMISSION UNIT DESCRIPTIONS 

Future Unit ID Future Unit Description Future

Control Device Description

F-01 Quarry/Marl Handling Equipment None

F-02 Coal/Coke Crushing Equipment Baghouses

F-03

Waste Fuel Processing 

and 

Storage Equipment

Baghouse

Vapor Incinerator (New Kiln System) 

Carbon Adsorption System

F-04 Cement Clinker Production Equipment Baghouses

F-05 Clinker Handling and Storage Equipment Baghouses

F-06 Dust Handling and Storage Equipment Baghouses

F-07 Gypsum Processing Equipment Baghouses

F-08 Clinker Finish Mill Equipment Baghouses

F-09 Cement Storage and Bulk Loading Equipment Baghouses

F-10 Cement Packing Equipment Baghouses

F-11 Steam Boiler None

F-12 New Material Transfer and Storage Equipment Baghouses

B. CONTROL DEVICE DESCRIPTIONS

Tables 5.3 through 5.11 are a description of control devices located at this facility.

TABLE 5.3 CURRENT UNIT ID C-02 (CURRENT MARL DRYING SYSTEM EQUIPMENT CONTROL DEVICES)

Current 

Control

Device

ID

Current Control Device Description Install Date Pollutant 

Controlled

Removed

From

Service Date

D-10 Peabody Model 9’6D x 13’9H Wet Scrubber (VOID) 1952 PM 8/05

D-15 Norblo Model 216A Baghouse (VOID) 1952 PM 8/05
Giant Cement Company

TV-0900-0002

Page 18 of 213

(permit updated 6/8/06)

TABLE 5.4 CURRENT UNIT ID C-03 

(CURRENT COAL/COKE CRUSHING EQUIPMENT CONTROL DEVICES)

Current

Control

Device

ID

Current Control Device Description Install Date Pollutant Controlled

Removed

From

Service Date

CH-38W C. E. Raymond Model Baghouse 1981 PM In Service

CH-38E C. E. Raymond Model Baghouse 1981 PM In Service

CH-140 Pulse Jet Cleaning Baghouse

Chicago Model 3255D-2

Unknown PM In Service

TABLE 5.5 CURRENT UNIT ID C-04 

(CURRENT WASTE FUEL PROCESSING AND STORAGE EQUIPMENT CONTROL DEVICES)

Current

Control

Device

ID

Current Control Device Description Install Date Pollutant Controlled

Removed

From

Service Date

K-250 Vapor Incinerator

Existing Kiln No.2 (F.L. Smidth, 11’3 x 425’) 1951 VOC, HAP In Service

K-350 Vapor Incinerator

Existing Kiln No.3 (F.L. Smidth, 11’3 x 425’) 1956 VOC, HAP In Service

K-434 Vapor Incinerator (VOID)

Existing Kiln No.4 (F.L. Smidth, 11’3 x 425’) 1961 VOC, HAP 3/05

KF-1

Vapor Incinerator (VOID)

Existing Kiln No.5 (Fuller 12’6 x 425’) 1973 VOC, HAP 1/05

STACU

2 Barnabey Sutcliffe

1-Ton Carbon Adsorber Units

(Used as a back-up to the Vapor Incinerators)

1998 VOC, HAP In Service

TABLE 5.6 CURRENT UNIT ID C-05 

(CURRENT CEMENT CLINKER PRODUCTION EQUIPMENT CONTROL DEVICES)

Current

Control

Device

ID

Current Control Device Description Install Date Pollutant Controlled

Removed

From

Service Date

DCK-200 Kiln No.2 Baghouse

Fuller Model 10BTS61 (7500 x 10) 1999 PM In Service

DCK-300 Kiln No.3 Baghouse 

Fuller Model 10BTS61 (7500 x 10) 1972 PM In Service

K-480 Kiln No.4 Baghouse Fuller Model (7500 x 10)

(VOID) 1987 PM 3/05

DCE-38 Kiln No.5 Baghouse Fuller Model (7500 x 10)

(VOID) 1996 PM 1/05

K-268 Clinker Cooler No.2 Pulse Jet Cleaning Baghouse

Fuller Model 640S12 1990 PM In Service

K-368 Clinker Cooler No.3 Pulse Jet Cleaning Baghouse

Fuller Model 128-7-11728 1990 PM In Service

K-451 Clinker Cooler No.4 Baghouse 

Fuller Model 78-7-5684 (VOID) 1989 PM 3/05

DCF-16 Clinker Cooler No.5 Baghouse 

Mikro Model 36S10-45 (VOID) 1973 PM 1/05
Giant Cement Company

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Page 19 of 213

(permit updated 6/8/06)

TABLE 5.7 CURRENT UNIT ID C-07 

(CURRENT CLINKER HANDLING AND STORAGE EQUIPMENT CONTROL DEVICES

Current

Control

Device

ID

Current Control Device Description Install Date Pollutant Controlled

Removed

From

Service Date

K-67 Staclean Model 212-12-A Baghouse Unknown PM In Service

K-19 Norblo Model 6b-2 ams Baghouse 1961 PM In Service

F-527 Staclean Model 81-12-A Baghouse Unknown PM In Service

K-13 Air Filtration Systems Model 1212 Baghouse 1956 PM In Service

K-80 Air Filtration Systems Model 1010 Baghouse Unknown PM In Service

TABLE 5.8 CURRENT UNIT ID C-08 

(CURRENT DUST HANDLING AND STORAGE EQUIPMENT CONTROL DEVICES)

Current

Control

Device

ID

Current Control Device Description Install Date Pollutant 

Controlled

Removed

From

Service Date

K-155 Air Pulse Cleaning Baghouse Fuller Model 640S12 1956 PM In Service

DCK-200 Kiln No.2 Baghouse 

Fuller Model 10BTS61 (7500 x 10) 1999 PM In Service

DCK-300 Kiln No.3 Baghouse

Fuller Model 10BTS61 (7500 x 10) 1972 PM In Service

K-480 Kiln No.4 Baghouse Fuller Model (7500 x 10)

(VOID) 1987 PM 3/05

DCE-38 Kiln No.5 Baghouse Fuller Model (7500 x 10)

(VOID) 1996 PM 1/05

512-BF-01 Air Pulse Cleaning Baghouse Mikro Model 36S1045 1986 PM In Service

TABLE 5.9 CURRENT UNIT ID C-10 

(CURRENT CLINKER FINISH MILL EQUIPMENT CONTROL DEVICES)

Current

Control

Device

ID

Current Control Device Description Install Date Pollutant 

Controlled

Removed

From

Service Date

F-123 Pulse Jet Cleaning Baghouse Norblo Model 216A (VOID) 1948 PM 12/04

F-317 Pulse Jet Cleaning Baghouse Staclean Model 121-10-A (VOID) 1956 PM 12/04

F-540 Pulse Jet Cleaning Baghouse Staclean Model 300-10-A (VOID) 1956 PM 10/05

F-609A Pulse Jet Cleaning Baghouse 

Staclean Model 2X340-12-B

1960 PM In Service

FG-733A Mikro Model 420S10TRH Baghouse 1984 PM In Service

F-628 Mikro Model 30S8-20 Baghouse 1984 PM In Service

FG-78 Mikro Model 30S8-20 Baghouse 1984 PM In Service
Giant Cement Company

TV-0900-0002

Page 20 of 213

(permit updated 6/8/06)

TABLE 5.10 CURRENT UNIT ID C-11 

(CURRENT CEMENT STORAGE AND BULK LOADING EQUIPMENT CONTROL DEVICES)

Current

Control

Device

ID

Current Control Device Description Install Date Pollutant Controlled

Removed

From

Service Date

P-165-2

P-165-6

P-165-8

Staclean Model 36-10-B Baghouse Unknown PM In Service

P-320 Mac Model #28 Baghouse 1961 PM In Service

P-330 Mac Model #28 Baghouse 1961 PM In Service

P-201 Norblo Model 216MA Baghouse 1958 PM In Service

P-335 Buel Model HE-91C Baghouse 1979 PM In Service

TABLE 5.11 CURRENT UNIT ID C-12 

(CURRENT CEMENT PACKING EQUIPMENT CONTROL DEVICES)

Current

Control

Device

ID

Current Control Device Description Install Date Pollutant Controlled

Removed

From

Service Date

P-132 Pulse Jet Cleaning Baghouse

Staclean Model 121-10-A

1978 PM In Service

P-133 Pulse Jet Cleaning Baghouse

Staclean Model 121-10-A

1978 PM In Service

Tables 5.12 through 5.21 list descriptions of the future air pollution control devices to be located at 

this facility after plant modifications are complete.

TABLE 5.12 FUTURE UNIT ID F-02

(FUTURE COAL/COKE CRUSHING EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant Controlled

CH-38W C.E. Raymond Model Baghouse 1981 PM

CH-38E C.E. Raymond Model Baghouse 1981 PM

461-BF-20 Amerex Baghouse Model RPC-10-52 D4 2003-2005 PM

461-BF-21 Amerex Baghouse Model RPC-10-52 D4 2003-2005 PM
Giant Cement Company

TV-0900-0002

Page 21 of 213

(permit updated 6/8/06)

TABLE 5.13 FUTURE UNIT ID F-03 

(FUTURE WASTE FUEL PROCESSING AND STORAGE EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant 

Controlled

CH-140 Pulse Jet Cleaning Baghouse Chicago Model 3255D-2 Unknown PM

STACU

2 Barnabey Sutcliffe 1-Ton Carbon Adsorber Units 

(Used as a back-up in case the New Vapor Incinerator is out of 

service)

1998 VOC, HAP

321

421

431

New Vapor Incinerator (New Kiln System)

(In-Line Kiln/Raw Mill System) 2003-2005 VOC, HAP

TABLE 5.14 FUTURE UNIT ID F-04 

(FUTURE CEMENT CLINKER PRODUCTION EQUIPMENT CONTROL DEVICES)

Future 

Control

Device

ID

Future Control Device Description Install Date Pollutant 

Controlled

331-BF-19 Solios Baghouse Model TGT (8 Compartment) 2003-2005 PM

451-BF-15 Fuller Baghouse Model 7500 (10 Unit) 2003-2005 PM

TABLE 5.15 FUTURE UNIT ID F-05 

(FUTURE CLINKER HANDLING AND STORAGE EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant 

Controlled

K-67 Staclean Model 144-12-A Baghouse Unknown PM

F-527 Staclean Model 81-12-A Baghouse Unknown PM

K-80 Air Filtration Systems Model 1010 Baghouse Unknown PM

471-BF-21 Amerex Baghouse Model RPC-10-52 D4 2003-2005 PM

471-BF-19 Amerex Baghouse Model RP-10-110 D6 (11 x 10) 2003-2005 PM

TABLE 5.16 FUTURE UNIT ID F-06 

(FUTURE DUST HANDLING AND STORAGE EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant 

Controlled

451-BF-15 Fuller Baghouse Model 7500 (10 Unit) 2003-2005 PM

512-BF-01 Air Pulse Cleaning Baghouse Mikro Model 36S1045 1968 PM
Giant Cement Company

TV-0900-0002

Page 22 of 213

(permit updated 6/8/06)

TABLE 5.17 FUTURE UNIT ID F-07 

(FUTURE GYPSUM PROCESSING EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant 

Controlled

513-BF-16 Amerex Baghouse Model RP-10-72 D6 (9 x 8) 2003-2005 PM

513-BF-17 Amerex Baghouse Model RP-10-36 D6 (6 x 6) 2003-2005 PM

TABLE 5.18 FUTURE UNIT ID F-08 

(FUTURE CLINKER FINISH MILL EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant 

Controlled

F-628 Mikro Model 30S8-20 Baghouse 1984 PM

F-609A Pulse Jet Cleaning Baghouse Staclean Model 2X340-12-B 1960 PM

FG-733A Mikro Model 420S10TRH Baghouse 1984 PM

FG-78 Mikro Model 30S8-20 Baghouse 1984 PM

533-BF-16 Amerex Baghouse Model RP-12-495 D6 (15 x 33) 2003-2005 PM

533-BF-18 (2) Amerex Baghouse Model RP-12-795 D6 (15 x 51) 2003-2005 PM

533-BF-23 Amerex Baghouse Model RP-10-72 D6 (9 x 8) 2003-2005 PM

TABLE 5.19 FUTURE UNIT ID F-09 

(FUTURE CEMENT STORAGE AND BULK LOADING EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant 

Controlled

P-165-2

P-165-6

P-165-8

Staclean Model 36-10-B Baghouse Unknown PM

P-320 Mac Model #28 Baghouse 1961 PM

P-330 Mac Model #28 Baghouse 1961 PM

P-201 Norblo Model 216MA Baghouse 1958 PM

P-335 Buel Model HE-91C Baghouse 1979 PM
Giant Cement Company

TV-0900-0002

Page 23 of 213

(permit updated 6/8/06)

TABLE 5.20 FUTURE UNIT ID F-10 

(FUTURE CEMENT PACKING EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant Controlled

P-132 Pulse Jet Cleaning Baghouse

Staclean Model 121-10-A

1978 PM

P-133 Pulse Jet Cleaning Baghouse

Staclean Model 121-10-A

1978 PM

TABLE 5.21 FUTURE UNIT ID F-12 

(FUTURE NEW MATERIALTRANSFER AND STORAGE EQUIPMENT CONTROL DEVICES)

Future

Control

Device

ID

Future Control Device Description Install Date Pollutant 

Controlled

341-BF-03 Amerex Baghouse Model RP-10-36 D6 (6 x 6) 2003-2005 PM

351-BF-78 Amerex Baghouse Model RP-10-42 D6 (7 x 6) 2003-2005 PM

341-BF-14 Amerex Baghouse Model RP-10-36 D6 (6 x 6) 2003-2005 PM

351-BF-02 Amerex Baghouse Model RP-10-56 D6 (8 x 7) 2003-2005 PM

351-BF-22 Amerex Baghouse Model RP-10-72 D6 (9 x 8) 2003-2005 PM

235-BF-34 Amerex Baghouse Model RP-10-72 D6 (9 x 8) BV 2003-2005 PM

245-BF-41 Amerex Baghouse Model RP-10-25 D6 (5 x 5) 2003-2005 PM

C. EQUIPMENT DESCRIPTIONS

A description of the equipment located at this facility is provided in the following tables:

TABLE 5.22 CURRENT UNIT ID C-01 (CURRENT QUARRY/MARL HANDLING EQUIPMENT)

Current

Giant

ID

Install

Date

Current

Equipment 

Description

Design

Capacity

Current

Control

Device

Description

Current

Control

Device

ID

Current

Exhaust

Point

ID

Removed

From

Service

Date

Q-112 1998 Quarry Crusher

(Reduces marl size) 1,500 tph None None Q-112 In Service

Q-104

Q-105

Q-106

1997

Each Quarry Marl Conveyor Belts 1,500 tphEach None None

Q-104

Q-105

Q-106

In Service

Q-113 1999 Quarry Marl Conveyor Belt 1,500 tph None None Q-113 In Service

Q-108

Q-109

Q-110

1998

Each Quarry Marl Conveyor Belts 1,500 tphEach None None

Q-108

Q-109

Q-110

In Service
Giant Cement Company

TV-0900-0002

Page 24 of 213

(permit updated 6/8/06)

TABLE 5.23 CURRENT UNIT ID C-01 (CURRENT QUARRY/MARL HANDLING EQUIPMENT)

Current

Giant

ID

Install

Date

Current

Equipment 

Description

Design

Capacity

Current

Control

Device

Description

Current

Control

Device

ID

Current

Exhaust

Point

ID

Removed

From

Service

Date

Q-210

Q-211

Q-212

Q-212A

1997

Each Quarry Marl Conveyor Belts 1,500 tphEach None None

Q-210

Q-211

Q-212

Q-212A

In Service

Q-114 1997 Back-up Quarry Crusher

(Reduces marl size) 1,500 tph None None Q-114 In Service

TABLE 5.24 CURRENT UNIT ID C-02 (CURRENT MARL DRYING SYSTEM EQUIPMENT)

Current

Giant

ID

Install

Date

Current

Equipment 

Description

Design

Capacity

Permitted

Fuels

Current

Control

Device

Description

Current

Control 

Device

ID

Current

Stack

ID

Removed

From

Service

Date

D-3 1956 Raw Marl Dryer (VOID) 60 tph N/A Wet

Scrubber D-10 20 8/05

D-13

D-14

1956

Each

Marl Dryer 

Conveyor Belts

(VOID)

60 tph

Each N/A Baghouse D-15 19 8/05

D-16 1956

Marl Dryer 

Vibrating Screen

(VOID)

60 tph N/A Baghouse D-15 19 8/05

TABLE 5.25 CURRENT UNIT ID C-03 (CURRENT COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control

Device

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

CH-33E

East Coal Mill

(Processes raw coal and coke)

(Feeds Kiln No.4 and No.5)

1982 22 tph

528 tpd Baghouse CH-38E 11 InService

CH-33W

West Coal Mill

(Processes raw coal and coke)

(Feeds Kiln No.2 and No.3)

1982 22 tph

528 tpd Baghouse CH-38W 12 InService

CH-3

2 Coal Feeders

(Feeds Coal Conveyor) 1981 150 tph3,600 tpd

None None CH-3

In

Service

CH-4

2 Coal Hoppers

(Feeds Coal Conveyor Belt CH-5) 1982 150 tph3,600 tpd None None CH-4

In

Service

CH-5 Coal Conveyor Belt CH-5 1981 150 tph

3,600 tpd None None CH-5

In

Service

CH-7 Coal Radial Stacker 1981 400 tph

9,600 tpd

None None CH-7

In

Service

CH-8

Coal Transfer Hopper

(Used during coal unloading)

(Feeds Coal Conveyor Belt CH-13)

1981 150 tph

3,600 tpd None None CH-8

In

Service
Giant Cement Company

TV-0900-0002

Page 25 of 213

(permit updated 6/8/06)

TABLE 5.26 CURRENT UNIT ID C-03 (CURRENT COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control

Device

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

CH-13

Coal Conveyor Belt CH-13

(Conveys Coal to Coal Storage Silo 

CH-16)

1981 150 tph

3,600 tpd None None CH-13 InService

CH-16 Coal Storage Silo 1983 3,500 tons None None CH-16 In

Service

CH-27

Coal Conveyor Belt CH-27

(Conveys Coal from Coal Storage 

Silo CH-16 to East Coal Mill CH-33E 

and West Coal Mill CH-33W)

1981 200 tph

4,800 tpd None None CH-27 InService

CH-127 Carbon Black Storage Bin 1982 50 tph Baghouse CH-140 30 In

Service

TABLE 5.27 CURRENT UNIT ID C-04 (CURRENT WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

Current

Giant

ID

Current Equipment Description Design

Capacity

Install

Date

Current

Control 

Device

Description

Current

Control

Device

ID

Current

Exhaust

Point

ID

Removed

From

Service

Date

GR-1

Hazardous Waste Storage Building

(Totally enclosed handling and storage unit 

for Solid Hazardous Waste Fuels)

2000 yd31995 Vapor 

Incinerator

K-250

K-350

05

06 In Service

K-701 Pug Mill (VOID) 17.6 tph 1989 Vapor 

Incinerator

K-250

K-350

05

06 12/04

K-702 Vibrating Screen

(Screens solid waste/raw material) 17.6 tph 1989 Vapor Incinerator

K-250

K-350

05

06 In Service

K-703 Shredder 

(Reduces solid fuel size for conveying) 20 tph 1996 Vapor Incinerator

K-250

K-350

05

06 In Service

K-750B

7 Screw Conveyors

(Conveys solid fuel to Solid Fuel Storage 

Tank System (K-761and K-762))

7.5 tph 1996 Vapor 

Incinerator

K-250

K-350

05

06 In Service

K-761 Solid Fuel Storage Tank System

(Stores solid fuel) 7.5 tph 1990 VaporIncinerator

K-250

K-350

05

06 In Sevice

K-762 Solid Fuel Storage Tank System

(VOID) 7.5 tph 1990 Vapor 

Incinerator

K-250

K-350

05

06 5/05

K-750A

12 Screw Conveyors

(Conveys solid fuel from Solid Fuel Storage 

Tank System (K-761 and K-762) to Kilns 

No.2 and No.3)

7.5 tph 1996 Vapor 

Incinerator

K-250

K-350

05

06 In Service

K-755 Kiln No.2/No.3 Solid Fuel Metering Bin 7.5 tph 1996 Vapor 

Incinerator

K-250

K-350

05

06

In Service

K-775 Kiln No.4/No.5 Solid Fuel Metering Bin 

(VOID) 7.5 tph 1994 Vapor 

Incinerator

K-250

K-350

05

06 3/05

FC-1

to

FC-12

12 Screw Conveyors

(VOID) 7.5 tph 1994 Vapor 

Incinerator

K-250

K-350

05

06 3/05
Giant Cement Company

TV-0900-0002

Page 26 of 213

(permit updated 6/8/06)

TABLE 5.28 CURRENT UNIT ID C-04 (CURRENT WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

Current

Giant

ID

Current Equipment 

Description

Design

Capacity

Install

Date

Current

Control Device

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

K-666 1 Liquid Waste 

Fuel Storage Tank

52,000 

gallon 1994

Vapor Incinerator

and

Carbon Adsorption

(Backup)

K-250, K-350

STACU

05

06

48

In

Service

K-801

K-802

K-803

3 Liquid Waste 

Fuel Storage Tanks

(Steel with Vertical Fixed Roof)

80,000 

gallon

Each

2001

Each

Vapor Incinerator

and

Carbon Adsorption

(Backup)

K-250, K-350

STACU

05

06

48

In

Service

TABLE 5.29 CURRENT UNIT ID C-05 (CURRENT CEMENT CLINKER PRODUCTION EQUIPMENT)

Current

Giant

ID

Current

Equipment

Description

Install

Date

Design

Capacity

Permitted

Fuels

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

K-250

Existing Kiln No.2

F.L. Smidth

Model 11’3’’ x 425’

(Produces clinker)

1951 70 tph slurry

See

Condition

6.B.24(fff)

Baghouse DCK-200 06 In

Service

K-350

Existing Kiln No.3

F.L. Smidth

Model 11’3’’ x 425’

(Produces clinker)

1956 70 tph slurry

See

Condition

6.B.24(fff)

Baghouse DCK-300 06 In

Service

K-434 Existing Kiln No.4

(VOID) 1961 70 tph slurry N/A Baghouse K-480 05 3/05

KF-1

Existing Kiln No.5

(VOID) 1973 85 tph slurry N/A Baghouse DCE-38 06 1/05

K-270

Existing

Clinker Cooler No.2

(Cools clinker)

1951

49 tph

(Based on 70% 

of Slurry Feed 

Rates)

N/A

Pulse Jet

Cleaning

Baghouse

K-268 07 In

Service

K-370

Existing

Clinker Cooler No.3

(Cools clinker)

1956

49 tph

(Based on 70% 

of Slurry Feed 

Rates)

N/A

Pulse Jet

Cleaning

Baghouse

K-368 08 In

Service

K-407

Existing

Clinker Cooler No.4

(VOID)

1956

49 tph

(Based on 70% 

of Slurry Feed 

Rates)

N/A Baghouse K-451 09 3/05

KF-9

Existing

Clinker Cooler No.5

(VOID)

1973

59.5 tph

(Based on 70% 

of Slurry Feed 

Rates)

N/A Baghouse DCF-16 10 1/05
Giant Cement Company

TV-0900-0002

Page 27 of 213

(permit updated 6/8/06)

TABLE 5.30 CURRENT UNIT ID C-06 (CURRENT KILN ANCILLARY FEED EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

RMH-5

Kiln No.5 Raw Material Hopper

(VOID) 1998 5.0 tph None None RMH-5 1/05

RMC-5

Kiln No.5 Raw Material Conveyor

(VOID) 1998 5.0 tph None None RMC-5 1/05

BUK-5

Kiln No.5 Raw Material Conveyor

(VOID) 1998 5.0 tph None None BUK-5 1/05

TABLE 5.31 CURRENT UNIT ID C-07 (CURRENT CLINKER HANDLING AND STORAGE EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

K-1

Drag Conveyor K-1

(Conveys clinker from Clinker Coolers 

No.2 and No.3 to Elevator No.1 (K-3) and 

No.2 (K-4))

1951 100 tph Baghouse K-13 27 In Service

K-3

Elevator No.1

(West Elevator to Elevator No.3 (K-7) or 

B Belt Conveyor K-17)

1957 100 tph Baghouse K-13 27 In Service

K-4

Elevator No.2

(East Elevator to Elevator No.4 (K-8) or B 

Belt Conveyor K-17)

1957 100 tph Baghouse K-13 27 In Service

K-7

Elevator No.3

(West Elevator to Drag Conveyor K-11 or 

Clinker Storage Silo K-36)

1957 100 tph Baghouse K-13 27 In Service

K-8

Elevator No.4

(East Elevator to Drag Conveyor K-9 or 

Drag Conveyor K-11 or Clinker Storage 

Silo K-36)

1957 100 tph Baghouse K-13 27 In Service

K-17

B Belt Conveyor

(Conveys Clinker to C Belt Conveyor K18)1959 100 tph Baghouse K-19 25 In Service

K-18 C Belt Conveyor

(VOID) 1962 100 tph Baghouse K-19 25 12/04
Giant Cement Company

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Page 28 of 213

(permit updated 6/8/06)

TABLE 5.32 CURRENT UNIT ID C-07 (CURRENT CLINKER HANDLING AND STORAGE EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

K-605 Clinker Reclaim Conveyor Belt K-605

(VOID) 1944 20 tph None None K-605 1/05

K-607 Clinker Reclaim Conveyor Belt K-607

(VOID) 1944 20 tph None None K-607 1/05

K-609 Clinker Reclaim Conveyor Belt K-609

(VOID) 1944 20 tph None None K-609 1/05

K-603 Clinker Reclaim Elevator K-603

(VOID) 1944 20 tph None None K-603 1/05

K-608 Clinker Reclaim Elevator K-608

(VOID) 1944 20 tph None None K-608 1/05

K-9

Drag Conveyor K-9

(Conveys Clinker to Drag Conveyor K-10 

and Clinker Storage Silo K-37)

1951 100 tph Baghouse F-527 37 In Service

K-10

Drag Conveyor K-10

(Conveys Clinker to Clinker Storage Silo K38)1951 100 tph Baghouse F-527 37 In Service

K-11

Drag Conveyor K-11

(Conveys Clinker to Clinker Storage Silo K35)1951 100 tph Baghouse F-527 37 In Service

K-33

K-34

2 Clinker Storage Tanks

(VOID)

1947

Each

64 tph

Each Baghouse F-527 37 12/04

K-35

K-36

K-37

K-38

4 Clinker Storage Silos

(Clinker storage north of Finish Mill No.5)

1957

Each

64 tph

Each Baghouse F-527 37 In Service

K-49 Clinker Storage Tower 1956 64 tph Baghouse F-527 37 In Service

K-66

Clinker Elevator

(Conveys clinker to Drag Conveyor K-11

Clinker Storage Silo K-36, Drag Conveyor 

K-10 and Clinker Storage Silo K-37)

1956 25 tph Baghouse F-527 37 In Service

F-501 Clinker Feeder

(Feeds clinker under Clinker Bin No.6) 1956 50 tph Baghouse F-527 37 In Service

F-502 Clinker Feeder

(VOID)

1956 50 tph Baghouse F-527 37 12/04
Giant Cement Company

TV-0900-0002

Page 29 of 213

(permit updated 6/8/06)

TABLE 5.33 CURRENT UNIT ID C-07 (CURRENT CLINKER HANDLING AND STORAGE EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

F-503 Clinker Feeder

(Feeds clinker under Clinker Bin No.7) 1956 50 tph Baghouse F-527 37 In Service

F-504 Clinker Feeder

(Feeds clinker under Clinker Bin No.8) 1956 50 tph Baghouse F-527 37 In Service

F-506 Clinker Feeder (VOID) 1956 50 tph Baghouse F-527 37 12/04

F-528

Dust Screw Conveyor F-528

(Returns clinker dust from F-527 to Finish 

Mill No.5)

1956 10 tph Baghouse F-527 37 In Service

K-65 A-Conveyor Belt

(Conveys clinker to Clinker Elevator K-66) 1959 100 tph Baghouse F-527K-67

26

37 In Service

K-51 Drag Conveyor K-51 (VOID) 1960 100 tph Baghouse K-67 26 3/05

K-53 Drag Conveyor K-53 (VOID) 1960 100 tph Baghouse K-67 26 3/05

K-54

Elevator No.5

(Conveys clinker to Drag Conveyor K-58,

A-Conveyor Belt K-65 and the Clinker Shed)

1956 100 tph Baghouse K-67 26 In Service

K-55

Elevator No.6

(Conveys Clinker to Drag Conveyor K-58

Clinker Shed)

1956 100 tph Baghouse K-67 26 In Service

K-58 Drag Conveyor K-58

(Conveys clinker to Conveyor Belt K-79) 1994 100 tph Baghouse K-67 26 In Service

K-77

Elevator No.9

(Conveys Clinker at the west wall to Finish 

Mill No.6 and No.7) 1986 64 tph Baghouse K-80 29 In Service

K-78

Drag Conveyor K-78

(Conveys Clinker to Finish Mill No.6 Bin F620, Finish Mill No.7 Bin FG-71 or the 

Clinker Shed)

1959 100 tph Baghouse K-80 29 In Service

K-79 Conveyor Belt K-79

(Conveys Clinker to Drag Conveyor K-78) 1956 64 tph Baghouses K-67K-80

26

29 In Service

F-620 Finish Mill No.6 Bin

(Discharges to Conveyor Belt F-602) 1960 65 tph None None F-620 In Service

FG-71 Finish Mill No.7 Bin

(Discharges to Conveyor Belt FG-73) 1972 65 tph None None FG-71 In Service

K-602 Clinker Reclaim Crusher (VOID) 1944 20 tph None None K-602 1/05
Giant Cement Company

TV-0900-0002

Page 30 of 213

(permit updated 6/8/06)

TABLE 5.34 CURRENT UNIT ID C-08 (CURRENT DUST HANDLING AND STORAGE EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

K-152 Dust Tank K-152

(Dust loading from Kiln No.2/No.3) 1944 20 tph

Air Pulse

Cleaning

Baghouse

K-155 28 In Service

F-122 Screw Conveyor F-122 (VOID) 1951 15 tph

Air Pulse

Cleaning

Baghouse

K-155 28 12/04

F-124 Screw Conveyor (VOID) 1956 15 tph

Air Pulse

Cleaning

Baghouse

K-155 28 12/04

K-290 Kiln No.2 Dust Insufflation Pump

(Dust recycle from Kiln No.2) 1998 12 tph

Air Pulse

Cleaning

Baghouse

K-155 28 In Service

K-293 Kiln No.2 Dust Insufflation Feeder

(Dust recycle from Kiln No.2) 1998 12 tph

Air Pulse

Cleaning

Baghouse

K-155 28 In Service

K-294 Kiln No.2 Dust Insufflation Feeder

(Dust recycle from Kiln No.2) 1998 12 tph

Air Pulse

Cleaning

Baghouse

K-155 28 In Service

K-390 Kiln No.3 Dust Insufflation Pump

(Dust recycle from Kiln No.3) 1998 12 tph

Air Pulse

Cleaning

Baghouse

K-155 28 In Service

K-393 Kiln No.3 Dust Insufflation Feeder

(Dust recycle from Kiln No.3) 1998 12 tph

Air Pulse

Cleaning

Baghouse

K-155 28 In Service

K-394 Kiln No.3 Dust Insufflation Feeder

(Dust recycle from Kiln No.3) 1998 12 tph

Air Pulse

Cleaning

Baghouse

K-155 28 In Service

DCE-76 Kiln No.4/No.5 Dust Storage Bin 1995 55 tons

Kiln No.4

and

Kiln No.5

Baghouse

K-480

DCE-38

05 In Service

DBK-4

Kiln No.4 Dust Overflow Bin

(VOID) 1961 75 tons

Kiln No.4

and

Kiln No.5

Baghouse

K-480

DCE-38 05 3/05
Giant Cement Company

TV-0900-0002

Page 31 of 213

(permit updated 6/8/06)

TABLE 5.35 CURRENT UNIT ID C-08 (CURRENT DUST HANDLING AND STORAGE EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

DBK-5 Kiln No.5 Dust Overflow Bin 1973 75 tons

Kiln No.4

and

Kiln No.5

Baghouse

K-480

DCE-38 05 In Service

512-BN-01 Finish Mill No.7 Fringe Bin 1986 100 tons

Air Pulse

Cleaning

Baghouse

512-BF-01 512-BF-01 In Service

F-682 Finish Mill No.6 Feeder 1962 52 tph

Air Pulse

Cleaning

Baghouse

512-BF-01 24 In Service

F-683 Finish Mill No.7 Feeder 1973 65 tph

Air Pulse

Cleaning

Baghouse

512-BF-01 24 In Service

PM-SL Pug Mill Silo (VOID) 2000 150 tph None None PM-SL 3/05

PM-23 Kiln No.2/No.3 Pug Mill

(Conditions cement Kiln dust) 1998 150 tph None None PM-23 In Service

451-PM-18 Kiln No.4/No.5 Pug Mill

(Conditions cement Kiln dust) 1998 150 tph None None 451-PM-18 In Service

DCK-220 Kiln No.2/No.3 

Excess Dust Storage Bin 1972 3,000 ft3

Kiln No.2

and

Kiln No.3

Baghouse

DCK-200

DCK-300 06 In Service

DBK-2 Kiln No.2 Dust Overflow Bin 1951 75 tons

Kiln No.2

and

Kiln No.3

Baghouse

DCK-200

DCK-300 06 In Service

DBK-3 Kiln No.3 Dust Overflow Bin 1955 75 tons

Kiln No.2

and

Kiln No.3

Baghouse

DCK-200

DCK-300 06 In Service
Giant Cement Company

TV-0900-0002

Page 32 of 213

(permit updated 6/8/06)

TABLE 5.36 CURRENT UNIT ID C-09 (CURRENT GYPSUM PROCESSING EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Exhaust

Point

ID

Removed

From

Service

Date

FG-760 Gypsum Conveyor FG-760 1997 50 tph None None FG-760 In Service

FG-761 Gypsum Hopper 1997 50 tph None None FG-761 In Service

FG-761A Screw Feeder FG-761A

(Feeds Gypsum Conveyor FG-760) 1999 50 tph None None FG-761A In Service

FG-762 Gypsum Drag Conveyor FG-762 1997 50 tph None None FG-762 In Service

F-505 Clinker/Gypsum Feeder F-505

(VOID) 1956 10 tph None None F-505 12/04

G-53 Gypsum Conveyor Belt G-53 1997 200 tph None None G-53 In Service

K-40 Gypsum Storage Silo (VOID) 1957 100 tph None None K-40 12/04

F-621 Gypsum Hopper Unknown 50 tph None None F-621 In Service

FG-75 Gypsum Bin Unknown 50 tph None None FG-75 In Service

TABLE 5.37 CURRENT UNIT ID C-10 (CURRENT CLINKER FINISH MILL EQUIPMENT DESCRIPTIONS)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

F-601 Gypsum Conveyor Belt F-601 1961 3.12 tph Baghouse F-628 15 In Service

F-602

Conveyor Belt F-602

(Conveys Clinker to Drag Conveyor F603)1961 43.3 tph Baghouse F-628 15 In Service

F-603 Drag Conveyor F-603

(Conveys clinker to Finish Mill No.6) 1961 65 tph Baghouse F-628 15 In Service

FG-73

Conveyor Belt FG-73

(Clinker Spill Screw Conveyor to Drag 

Conveyor FG-79)

1972 61.1 tph Baghouse FG-78 16 In Service

FG-73A Conveyor Belt FG-73A

(Spill Screw to Drag Conveyor FG-79) 1972 61.1 tph Baghouse FG-78 16 In Service

FG-77

Conveyor Belt FG-77

(Gypsum Weigh Feeder Belt to Drag 

Conveyor FG-79)

1972 3.9 tph Baghouse FG-78 16 In Service

FG-77A

Conveyor Belt FG-77A 

Gypsum Spill Screw Conveyor

(Conveys gypsum to Drag Conveyor FG79)

1972 3.9 tph Baghouse FG-78 16 In Service

FG-79 Drag Conveyor FG-79

(Conveys clinker to Finish Mill No.7) 1973 65 tph Baghouse FG-78 16 In Service
Giant Cement Company

TV-0900-0002

Page 33 of 213

(permit updated 6/8/06)

TABLE 5.38 CURRENT UNIT ID C-10 (CURRENT CLINKER FINISH MILL EQUIPMENT DESCRIPTIONS)

Current

Giant

ID

Current Equipment Description

Install

(Modify)

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

F-106 Finish Mill No.1 System (VOID) 1948 27.5 tph

Pulse Jet

Cleaning

Baghouse

F-123 21 12/04

F-108 Finish Mill No.2 System (VOID) 1948 27.5 tph

Pulse Jet

Cleaning

Baghouse

F-123 21 12/04

F-305 Finish Mill No.3 System (VOID) 1956 27.5 tph

Pulse Jet

Cleaning

Baghouse

F-317 22 12/04

F-308 Finish Mill No.4 (VOID) 1956 27.5 tph

Pulse Jet

Cleaning

Baghouse

F-317 22 12/04

F-311 Air Slide F-311 (VOID) 1954

(2004) 100 tph

Pulse Jet

Cleaning

Baghouse

F-317 22 12/04

F-312 No.3 Air Separator (VOID) 1954 100 tph

Pulse Jet

Cleaning

Baghouse

F-317 22 12/04

F-508 Finish Mill No.5 (VOID) 1956 31.5 tph

Pulse Jet

Cleaning

Baghouse

F-540 23 12/04

F-512 Air Separator F-512 (VOID) 1956 200 tph

Pulse Jet

Cleaning

Baghouse

F-540 23 12/04

F-519 Air Slide F-519 (VOID) 1956 200 tph

Pulse Jet

Cleaning

Baghouse

F-540 23 12/04

F-524 Spill Bin (VOID) 1956 200 tph

Pulse Jet

Cleaning

Baghouse

F-540 23 12/04

F-604 Finish Mill No.6 (Mills clinker product) 1961 52 tph

Pulse Jet

Cleaning

Baghouse

F-609A 13 In Service

F-608 Air Separator F-608

(Separate product into course and fines) 1961 300 tph

Pulse Jet

Cleaning

Baghouse

F-609A 13 In Service

FG-656 Cement Cooler (Cools cement) 1961 300 tph

Pulse Jet

Cleaning

Baghouse

F-609A 13 In Service

FG-714 Finish Mill No.7 (Mills clinker product) 1973 65 tph Baghouse FG-733A 14 In Service

FG-726 Cement Cooler (Cools cement) 1973 400 tph Baghouse FG-733A 14 In Service

FG-732 Air Separator (Separates cement) 1973 400 tph Baghouse FG-733A 14 In Service
Giant Cement Company

TV-0900-0002

Page 34 of 213

(permit updated 6/8/06)

TABLE 5.39 CURRENT UNIT ID C-11 (CURRENT CEMENT STORAGE AND BULK LOADING EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

P-150 Silo Bank No.1 (Silos No.1 through 13)

13 Bagging Cement Storage Silos 1948 68 tph Baghouse

P-165-2

P-165-6

P-165-8

36

35

34

In Service

P-321 West Cement Bulk Loading 1989 375 tph Baghouse P-320 32 In Service

P-331 East Cement Bulk Loading 1989 375 tph Baghouse P-330 33 In Service

P-341 Silo Bank No.2 (Silos No.14 through 23)

10 Bulk Load Cement Storage Silos 1956 220 tph Baghouse P-201 17 In Service

P-342 Silo Bank No.3 (Silos No.24 through 37)

14 Bulk Load Cement Storage Silos 1959 220 tph Baghouse P-335 18 In Service

TABLE 5.40 CURRENT UNIT ID C-12 (CURRENT CEMENT PACKING EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

P-401 Ventomatic 12-Spout Packing Machine

(Package cement product) 2001 200 tph

Pulse Jet

Cleaning

Baghouse

P-132

P-133

02

01 In Service

TABLE 5.41 CURRENT UNIT ID C-13 (CURRENT STEAM BOILER)

Current

Giant

ID

Current Equipment 

Description

Install

Date

Design

Capacity

Permitted

Fuels

Current

Control 

Device

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

K-655 Boiler

(Supplies steam where needed) 1987 2.1E+06 Btu/hr SeePermit None None K-655 In Service
Giant Cement Company

TV-0900-0002

Page 35 of 213

(permit updated 6/8/06)

TABLE 5.42 CURRENT UNIT ID C-14 (CURRENT SLURRY STORAGE EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control 

Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

RE-4

RE-5

RE-6

RE-7

RE-8

5 Slurry Storage Tanks

(Slurry storage tanks 14 through 18) 1973 500,000 gallonEach None None N/A In Service

K-103 Kiln No.2/No.3 Feed Tank 1951 90,000 gallon None None N/A In Service

K-202-T Kiln No.2 Feed Tank 1956 90,000 gallon None None N/A In Service

K-302-T Kiln No.3 Feed Tank 1961 90,000 gallon None None N/A In Service

K-472-T Kiln No.4 Feed Tank (VOID) 1973 90,000 gallon None None N/A 3/05

RE-24-T Kiln No.5 Feed Tank (VOID) 1973 90,000 gallon None None N/A 1/05

R-701

R-702

R-703

R-704

R-705

R-706

R-707

R-708

R-709

9 Steel Slurry Storage Tanks

(VOID) 1945 45,000 gallon

Each None None N/A 1/05

R-710

R-711

R-712

R-713

4 Concrete Slurry Storage Tanks

(VOID) 1957 90,000 gallon

Each None None N/A 1/05

R-902 Slurry Storage Basin (VOID) 1956 543,110 gallon None None N/A 1/05

TABLE 5.43 CURRENT UNIT ID C-15 (CURRENT RAW MILL EQUIPMENT)

Current

Giant

ID

Current Equipment Description Install

Date

Design

Capacity

Current

Control Device 

Description

Current

Control

Device

ID

Current

Stack

ID

Removed

From

Service

Date

R-107 Raw Mill No.1

(Mills raw materials into slurry) 1952 250 tph None None R-107 In Service

R-207 Raw Mill No.2

(Mills raw materials into slurry) 1952 250 tph None None R-207 In Service

R-307

Raw Mill No.3

(Mills raw materials into slurry) 1956 250 tph None None R-307 In Service

RD-16 Raw Mill No.4

(Mills raw materials into slurry) 1972 400 tph None None RD-16 In Service
Giant Cement Company

TV-0900-0002

Page 36 of 213

(permit updated 6/8/06)

Tables 5.44 through 5.61 list descriptions of the future equipment to be located at this facility after 

plant modifications are complete.

TABLE 5.44 FUTURE UNIT ID F-01 (FUTURE QUARRY/MARL HANDLING EQUIPMENT)

Future

Giant

ID

Install

Date Future Equipment Description DesignCapacity

Future

Control 

Device 

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

Q-112 1998 Quarry Crusher

(Reduces marl size) 1,500 tph None None Q-112

Q-104

Q-105

Q-106

1997

Each Quarry Marl Conveyor Belts 1,500 tphEach None None

Q-104

Q-105

Q-106

Q-113 1999 Quarry Marl Conveyor Belt 1,500 tph None None Q-113

Q-108

Q-109

Q-110

1998

Each Quarry Marl Conveyor Belts 1,500 tphEach None None

Q-108

Q-109

Q-110

Q-210

Q-211

Q-212

Q-212A

1997

Each Quarry Marl Conveyor Belts 1,500 tphEach None None

Q-210

Q-211

Q-212

Q-212A

Q-114 1997 Back-up Quarry Crusher

(Reduces marl size) 1,500 tph None None Q-114

221-AF-01 2006 Apron Feeder 1,500 tph None None 221-AF-01

221-DH-01 2006 Dump Hopper 1,500 tph None None 221-DH-01

221-RC-01 2006 Roller Crusher 1,500 tph None None 221-RC-01

221-BC-01 2006 Belt Conveyor 1,500 tph None None 221-BC-01

TABLE 5.45 FUTURE UNIT ID F-02 

(FUTURE COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Future

Giant

ID

Future Equipment Description

Install

(Modify)

Date

Design

Capacity

(tph/tpd)

Future

Control 

Device 

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

CH-33E East Coal Mill

Processes Raw Coal and Coke 1982 22/528 Baghouse CH-38E 11

CH-33W West Coal Mill

Processes Raw Coal and Coke 1982 22/528 Baghouse CH-38W 12

CH-3

2 Coal Feeders

(Feeds Coal Conveyor) 1981 150/3,600 None None CH-3

CH-4

2 Coal Hoppers

(Feeds Coal Conveyor Belt CH-5) 1982 150/3,600 None None CH-4
Giant Cement Company

TV-0900-0002

Page 37 of 213

(permit updated 6/8/06)

TABLE 5.46 FUTURE UNIT ID F-02 

(FUTURE COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Future

Giant

ID

Future Equipment Description

Install

(Modify)

Date

Design

Capacity

(tph/tpd)

Future

Control 

Device 

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

CH-5 Coal Conveyor Belt CH-5 1981 150/3,600 None None CH-5

CH-7 Coal Radial Stacker 1981 400/9,600 None None CH-7

CH-8

Coal Transfer Hopper

Coal Unloading

(Feeds Coal Conveyor Belt CH-13)

1981 150/3,600 None None CH-8

CH-13

Coal Conveyor Belt CH-13

(Conveys Coal to Coal Storage Silo 

CH-16)

1981 150/3,600 None None CH-13

CH-16 Coal Storage Silo 1983 3,500 tons None None CH-16

CH-27

Coal Conveyor Belt CH-27

(Conveys coal from Coal Storage 

Silo CH-16 to East and West Coal 

Mill (CH-33E, CH-33W))

1981 200/4,800 None None CH-27

CH-127 Carbon Black Storage Bin 1982 50 tph Baghouse CH-140 30

461-BN-31

461-BL-53 Coal Bin/Pump 2003-2005 12/40 Baghouse S3-20 461-BF-20

461-BN-42

461-BL-51 Coal Bin/Pump 2003-2005 12/40 Baghouse S3-21 461-BF-21

461-AH-01 Coal Mill Heater 2003-2005 5000 ft3/hr Baghouse CH-38E

CH-38W 11, 12

TABLE 5.47 FUTURE UNIT ID F-03 

(FUTURE WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

Future

Giant 

ID

Future Equipment Description Design

Capacity

Install

(Modify)

Date

Future

Control 

Device 

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

GR-1

Hazardous Waste Storage Building

(Totally enclosed handling and storage unit 

for solid hazardous waste fuels)

2000 yd31995

Vapor

Incinerator

and

Carbon

Adsorption

System

321-RM-11

321-SR-12

421

431

STACU

331-ES-21
Giant Cement Company

TV-0900-0002

Page 38 of 213

(permit updated 6/8/06)

TABLE 5.48 FUTURE UNIT ID F-03 

(FUTURE WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

Future

Giant 

ID

Future Equipment Description Design

Capacity

Install

(Modify)

Date

Future

Control 

Device 

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

K-702 Vibrating Screen 

(Screens solid waste/raw material) 17.6 tph 1989 VaporIncinerator

321

421

431

331-ES-21

K-703 Shredder

(Reduces solid fuel size for conveying) 20 tph 1996 VaporIncinerator

321

421

431

331-ES-21

K-666 1 Liquid Waste Fuel Storage Tank 52,000 

gallon 1994

Vapor

Incinerator

and

Carbon

Adsorption

System

321

421

431

STACU

331-ES-21

K-801

K-802

K-803

3 Liquid Waste Fuel Storage Tanks

(Steel with Vertical Fixed Roof)

80,000 

gallon

Each

2001

Vapor

Incinerator

and

Carbon

Adsorption

System

321

421

431

STACU

331-ES-21

TABLE 5.49 FUTURE UNIT ID F-04 (FUTURE CEMENT CLINKER PRODUCTION EQUIPMENT)

Future

Giant

ID

Future Equipment 

Description

Install

(Modify)

Date

Design

Capacity

Permitted

Fuels

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

321

421

431

New Kiln System

In-Line Kiln/Raw Mill System

(Replacement Kiln system for 

the 4 existing wet process 

Kilns)

2003-2005 154.2 tph

3,700 tpd

See

Condition

6.B.24(fff)

Baghouse 331-BF-19 331-ES-21

441-CC-01 New Clinker Cooler 2003-2005 See Above None Baghouse 331-BF-19 331-ES-21

321-AH-02 Auxiliary Raw Mill Heater 2003-2005 70E+06 

Btu/hr Natural Gas Baghouse 331-BF-19 331-ES-21

451 Alkali Bypass 2003-2005

15% of the 

New Kiln 

System exit 

gas flow on a 

mass basis

N/A Baghouse 451-BF-15 331-ES-21
Giant Cement Company

TV-0900-0002

Page 39 of 213

(permit updated 6/8/06)

TABLE 5.50 FUTURE UNIT ID F-05 

(FUTURE CLINKER HANDLING AND STORAGE EQUIPMENT)

Future

Giant

ID

Future Equipment Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

K-65 A-Belt Conveyor 1959 100 Baghouse F-527, K-67 37, 26

F-620 No.6 FM bin F-620 1960 65 Baghouse None F-620

K-54 Elevator No.5 1956 100 Baghouse K-67 26

K-55 Elevator No.6 1956 100 Baghouse K-67 26

K-58 Conveyor K-58 1994 100 Baghouse K-67 26

K-77 Elevator No.9 1986 64 Baghouse K-80 29

K-78 Drag Conveyor K-78 1959 100 Baghouse K-80 29

K-79 Conveyor K-79 1956 64 Baghouse K-80 29

471-VF-08 Hopper 471-VF-08 2003-2005 225 None None 471-VF-08

513-CV-11 Hopper 513-CV-11 2003-2005 225 None None 513-CV-11

471-DB-01 Conveyor 471-DB-01 2003-2005 225 Baghouse 471-BF-21 471-BF-21

471-DB-03 Conveyor 471-DB-03 2003-2005 225 Baghouse 471-BF-21 471-BF-21

471-BC-09 Conveyor 471-DB-09 2003-2005 225 Baghouse 471-BF-21 471-BF-21

TABLE 5.51 FUTURE UNIT ID F-05 

(FUTURE CLINKER HANDLING AND STORAGE EQUIPMENT)

Future

Giant

ID

Future Equipment Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

471-BC-05 Conveyor 471-BC-05 2003-2005 225 Baghouse 471-BF-19 471-BF-19

513-BC-13 Conveyor 513-BC-13 2003-2005 225 Baghouse 471-BF-19 471-BF-19

513-SI-10 Clinker Silo 513-SI-10 2003-2005 100 Baghouse 471-BF-19 471-BF-19

K-9 Drag Conveyor K-9 1951 100 Baghouse F-527 37

K-10 Drag Conveyor K-10 1951 100 Baghouse F-527 37

K-11 Belt Conveyor K-11 1951 100 Baghouse F-527 37

K-35 No.4 FM Bin 1957 64 Baghouse F-527 37

K-36 No.5 FM Bin 1957 64 Baghouse F-527 37
Giant Cement Company

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(permit updated 6/8/06)

TABLE 5.52 FUTURE UNIT ID F-05 

(FUTURE CLINKER HANDLING AND STORAGE EQUIPMENT)

Future

Giant

ID

Future Equipment Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

K-37 Storage Silo K-37 1957 64 Baghouse F-527 37

K-38 Storage Silo K-38 1957 64 Baghouse F-527 37

K-49 Storage Tower K-49 1956 64 Baghouse F-527 37

K-66 Elevator K-66 1956 25 Baghouse F-527 37

F-501 Feeder F-501 1956 50 Baghouse F-527 37

F-502 Feeder F-502 1956 50 Baghouse F-527 37

F-503 Feeder F-503 1956 50 Baghouse F-527 37

F-504 Feeder F-504 1956 50 Baghouse F-527 37

F-506 Feeder F-506 1956 50 Baghouse F-527 37

F-528 Conveyor F-528 1956 10 Baghouse F-527 37

FG-71 No.7 FM Bin 1972 65 None None FG-71

TABLE 5.53 FUTURE UNIT ID F-06 (FUTURE DUST HANDLING AND STORAGE EQUIPMENT)

Future

Giant

ID

Future Equipment Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

DCE-76 Kiln 4/5 Dust Bin 1995 55 Baghouse 451-BF-15 331-ES-21

512-BN-01 Finish Mill 7 Fringe Bin 1986 30 Baghouse 512-BF-01 24

F-682 Finish Mill No.6 Feeder 1962 52 Baghouse 512-BF-01 24

F-683 Finish Mill No.7 Feeder 1973 65 Baghouse 512-BF-01 24

451-PM-18 Kiln No.1 Bypass Pugmill 1998 150 None None 451-PM-18
Giant Cement Company

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TABLE 5.54 FUTURE UNIT ID F-07 (FUTURE GYPSUM PROCESSING EQUIPMENT)

Future

Giant

ID

Future

Equipment 

Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

FG-760 Conveyor FG-760 1997 50 None None FG-760

FG-761 Gypsum Hopper FG-761 1997 50 None None FG-761

FG-761A Screw Feeder FG-761A 1999 50 None None FG-761A

FG-762 Drag Conveyor FG-762 1997 50 None None FG-762

G-53 Conveyor/Hopper G-53 1997 75 None None G-53

F-621 Gypsum Hopper F-621 Unknown 50 None None F-621

FG-75 Gypsum Bin FG-75 Unknown 50 None None FG-75

513-BN-06 Gypsum Bin 513-BN-06 2003-2005 50 Baghouse 513-BF-17 513-BF-17

513-BN-03 Limestone Bin 513-BN-03 2003-2005 100 Baghouse 513-BF-17 513-BF-17

513-WF-02 Conveyor 513-WF-02 2003-2005 120 Baghouse 513-BF-16 513-BF-16

513-WF-05 Conveyor 513-WF-05 2003-2005 60 Baghouse 513-BF-16 513-BF-16

513-WF-08 Conveyor 513-WF-08 2003-2005 10 Baghouse 513-BF-16 513-BF-16

513-BC-09 Conveyor 513-BC-09 2003-2005 103 Baghouse 513-BF-16 513-BF-16

513-DH-01 Dump Hopper 513-DH-01 2005 10 None None 513-DH-01

513-SC-01 Conveyor 513-SC-01 2005 10 None None 513-SC-01

513-BC-01 Conveyor 513-BC-01 2005 10 None None 513-BC-01

TABLE 5.55 FUTURE UNIIT ID F-08 (FUTURE CLINKER FINISH MILL EQUIPMENT)

Future

Giant

ID

Future Equipment 

Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

F-601 Conveyor F-601 1961 3.12 Baghouse F-628 15

F-602 Conveyor F-602 1961 43.38 Baghouse F-628 15

F-603 Drag Conveyor F-603 1961 65 Baghouse F-628 15
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TABLE 5.56 FUTURE UNIIT ID F-08 (FUTURE CLINKER FINISH MILL EQUIPMENT)

Future

Giant

ID

Future Equipment 

Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

FG-73 Conveyor FG-73 1972 61.1 Baghouse FG-78 16

FG-73A Conveyor FG-73A 1972 61.1 Baghouse FG-78 16

FG-77 Gypsum Weigh Feeder FG-77 1972 3.9 Baghouse FG-78 16

FG-77A Gypsum Spill Screw FG-77A 1972 3.9 Baghouse FG-78 16

FG-79 Drag Conveyor FG-79 1973 65 Baghouse FG-78 16

F-604 Finish Mill No.6 1961 52 Baghouse F-609A 13

F-608 Air Separator 1961 300 Baghouse F-609A 13

FG-656 Cement Cooler 1961 300 Baghouse F-609A 13

FG-714 Finish Mill No.7 1973 65 Baghouse FG-733A 14

FG-726 Cement Cooler 1973 400 Baghouse FG-733A 14

FG-732 Air Separator 1973 400 Baghouse FG-733A 14

533-BM-06 Finish Mill 533-BM-06 2003-2005 343 Baghouse 533-BF-16

533-BF-18 533-ES-16

533-AS-14 Air Gravity Conveyor 

533-AS-14 2003-2005 240 Baghouse 533-BF-16533-BF-18 533-ES-16

533-SR-13 High Efficiency Separator

533-SR-13 2003-2005 343 Baghouse 533-BF-16533-BF-18 533-ES-16

543-AS-01 Air Gravity Conveyor 

543-AS-01 2003-2005 328 Baghouse 533-BF-23 533-BF-23

533-AS-10 Air Gravity Conveyor 

533-AS-10 2003-2005 150 Baghouse 533-BF-23 533-BF-23

533-AS-20 Air Gravity Conveyor 

533-AS-20 2003-2005 150 Baghouse 533-BF-23 533-BF-23

533-AS-25 Air Gravity Conveyor 

533-AS-20 2003-2005 60 Baghouse 533-BF-23 533-BF-23

533-BE-11 Bucket Elevator 533-BE-11 2003-2005 343 Baghouse 533-BF-23 533-BF-23

543-BE-70 Bucket Elevator 533-BE-70 2003-2005 150 Baghouse 533-BF-23 533-BF-23

613-AS-03 Air Gravity Conveyor 

613-AS-03 2003-2005 175 Baghouse 533-BF-23 533-BF-23
Giant Cement Company

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Page 43 of 213

(permit updated 6/8/06)

TABLE 5.57 FUTURE UNIT ID F-09 

(FUTURE CEMENT STORAGE AND BULK LOADING EQUIPMENT)

Future

Giant

ID

Future Equipment 

Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

P-150 Silo Bank No.1 1948 68 Baghouse P-165-2,6,8 34,35,36

P-341 Silo Bank No.2 1956 220 Baghouse P-201 17

P-342 Silo Bank No.3 1959 220 Baghouse P-335 18

543-AS-02 Air Gravity Conveyor

543-AS-02 2003-2005 175 Baghouse P-335 18

543-AS-03 Air Gravity Conveyor

543-AS-03 2003-2005 175 Baghouse P-335 18

543-AS-04 Air Gravity Conveyor

543-AS-04 2003-2005 175 Baghouse P-335 18

543-AS-05 Air Gravity Conveyor

543-AS-05 2003-2005 175 Baghouse P-335 18

543-AS-06 Air Gravity Conveyor

543-AS-06 2003-2005 175 Baghouse P-335 18

543-AS-07 Air Gravity Conveyor

543-AS-07 2003-2005 175 Baghouse P-335 18

543-BE-70 Bucket Elevator

543-BE-70 2003-2005 175 Baghouse P-335 18

P-321 Railcar Bulk Loading 1989 375 Baghouse F-320 32

P-331 Truck Bulk Loading 1989 375 Baghouse F-330 33

TABLE 5.58 FUTURE UNIT ID F-10 (FUTURE CEMENT PACKING EQUIPMENT)

Future

Giant

ID

Future Equipment Description Install

Date

Design

Capacity

Future

Control 

Device 

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

P-401 Ventomatic 12-Spout Packing Machine

(Package cement product) 2001 200 tph

Pulse Jet

Cleaning

Baghouse

P-132

P-133

02

01

TABLE 5.59 FUTURE UNIT ID F-11 (FUTURE STEAM BOILER)

Current

Giant

ID

Future Equipment Description Install

Date

Design

Capacity

Permitted

Fuels

Future

Control 

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

K-655 Boiler

(Supplies steam where needed) 1987 2.1E+06 Btu/hr

See

Condition 

6.B.14(a)

None None K-655
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(permit updated 6/8/06)

TABLE 5.60 FUTURE UNIT ID F-12 

(FUTURE NEW MATERIAL TRANSFER AND STORAGE EQUIPMENT)

Future

Giant

ID

Future Equipment 

Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control 

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

311-BN-01 Storage Bin 311-BN-01 2003-2005 200 None None 311-BN-01

311-BN-02 Storage Bin 311-BN-02 2003-2005 120 None None 311-BN-02

311-BN-03 Storage Bin 311-BN-03 2003-2005 100 None None 311-BN-03

311-WF-06 Conveyor 311-WF-06 2003-2005 30 None None 311-WF-06

311-WF-08 Conveyor 311-WF-08 2003-2005 45 None None 311-WF-08

311-WF-10 Conveyor 311-WF-10 2003-2005 5 None None 311-WF-10

311-BC-13 Conveyor 311-BC-13 2003-2005 400 None None 311-BC-13

311-BC-14 Conveyor 311-BC-14 2003-2005 400 None None 311-BC-14

311-CV-26 Hopper 311-CV-26 2003-2005 250 None None 311-CV-26

311-BC-27 Conveyor 311-BC-27 2003-2005 250 None None 311-BC-27

311-BC-28 Conveyor 311-BC-28 2003-2005 250 None None 311-BC-28

311-CV-30 Conveyor 311-CV-30 2003-2005 350 None None 311-CV-30

341-AS-01 Air Gravity Conveyor 

341-AS-01 2003-2005 320 Baghouse 341-BF-03 341-BF-03

341-AS-02 Air Gravity Conveyor

341-AS-02 2003-2005 320 Baghouse

341-BF-03

or

351-BF-02

341-BF-03

or

351-BF-02

351-BN-70 Dust Bin 351-BN-70 2003-2005 160 Baghouse 351-BF-78 351-BF-78

351-BE-76 Bucket Elevator 

351-BE-76 2003-2005 160 Baghouse 351-BF-78 351-BF-78

331-SC-22 Screw Conveyor 

331-SC-22 2003-2005 160 Baghouse 351-BF-78 351-BF-78

351-SC-31 Screw Conveyor 

351-SC-31 2003-2005 160 Baghouse 351-BF-78 351-BF-78

341-BE-05 Bucket Elevator 

341-BE-05 2003-2005 325 Baghouse 341-BF-14 341-BF-14

341-AS-07 Air Gravity Conveyor 

341-AS-07 2003-2005 330 Baghouse 341-BF-14 341-BF-14

341-AS-07AS3 Air Gravity Conveyor 

341-AS-07AS3 2003-2005 330 Baghouse 341-BF-14 341-BF-14

341-AS-07AS4 Air Gravity Conveyor 

341-AS-07AS4 2003-2005 330 Baghouse 341-BF-14 341-BF-14
Giant Cement Company

TV-0900-0002

Page 45 of 213

(permit updated 6/8/06)

TABLE 5.61 FUTURE UNIT ID F-12 

(FUTURE NEW MATERIAL TRANSFER AND STORAGE EQUIPMENT)

Future

Giant

ID

Future Equipment 

Description

Install

(Modify)

Date

Design

Capacity

(tph)

Future

Control 

Device

Description

Future

Control

Device

ID

Future

Exhaust

Point

ID

341-SI-10SI1

341-SI-10SI2

341-SI-10SI3

341-SI-10SI4

341-SI-10SI5

341-SI-10SI6

Raw Meal Silo No.1

Raw Meal Silo No.2

Raw Meal Silo No.3

Raw Meal Silo No.4

Raw Meal Silo No.5

Raw Meal Silo No.6

2003-2005 1,000 

(each) Baghouse 341-BF-14 341-BF-14

341-SI-10SI7

341-SI-10SI8

Interstice Silo No.7

Interstice Silo No.8 2003-2005 400(each) Baghouse 341-BF-14 341-BF-14

341-AS-16AS1 Air Gravity Conveyor

341-AS-16AS1 2003-2005 143 Baghouse 351-BF-02 351-BF-02

341-AS-16AS2 Air Gravity Conveyor

341-AS-16AS2 2003-2005 143 Baghouse 351-BF-02 351-BF-02

351-AS-01 Air Gravity Conveyor 

351-AS-01 2003-2005 300 Baghouse 351-BF-02 351-BF-02

351-BE-10 Bucket Elevator 

351-BE-10 2003-2005 375 Baghouse 351-BF-02 351-BF-02

351-SC-75 Screw Conveyor 

351-SC-75 2003-2005 20 Baghouse 351-BF-02 351-BF-02

351-AS-11

Air Gravity Conveyor

351-AS-11 2003-2005 375 Baghouse 351-BF-22 351-BF-22

351-BN-12 Storage Bin 351-BN-12 2003-2005 55 Baghouse 351-BF-22 351-BF-22

351-AS-14 Air Gravity Conveyor

351-AS-14 2003-2005 285 Baghouse 351-BF-22 351-BF-22

235-BN-35 Weigh Bin 235-BN-35 2003-2005 25 Baghouse 245-BF-41 245-BF-41

245-SP-45 Screw Pump Hopper

245-SP-45 2003-2005 25 Baghouse 245-BF-41 245-BF-41

351-AL-15 Aeropol 2003-2005 285 Baghouse 341-BF-14 

351-BF-22

341-BF-14 

351-BF-22

235-BN-30 Fly Ash Silo 2003-2005 6,000 Baghouse 235-BF-34 235-BF-34
Giant Cement Company

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D. EMISSION LIMITS AND STANDARDS

Tables 5.62 through 5.76 contains summaries of emission unit emission limits and standards for the 

current equipment. 

TABLE 5.62 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-01 QUARRY/MARL HANDLING EQUIPMENT)

ID Pollutant/Standard Limit Reference 

Method Regulation State Only

Condition 

Number

Q-112

Q-114

FUGITIVE EMISSIONS

from

Quarry Crusher 

Back-up Quarry Crusher

15% Opacity

Method 9

and

40CFR60.675(c)

40CFR60.11(b)

40CFR60.672(c) No 5.E.1(a)

Q-104

Q-105

Q-106

Q-113

Q-108

Q-109

Q-110

Q-210

Q-211

Q-212

Q-212A

FUGITIVE EMISSIONS

from

Quarry Conveyor Belt 

Transfer Points

No Visible Emissions 

from

Each conveyor 

transfer point when 

conveying saturated 

materials

Method 22 40CFR60.672(h) No 5.E.1(b)

Q-104

Q-105

Q-106

Q-113

Q-108

Q-109

Q-110

Q-210

Q-211

Q-212

Q-212A

FUGITIVE EMISSIONS

from

Quarry Conveyor Belt 

Transfer Points

10% Opacity

from

Each conveyor 

transfer point when 

conveying 

unsaturated materials

Method 9

and

40CFR60.675(c)

40CFR60.11(b)

40CFR60.672(b) No 5.E.1(b)
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TABLE 5.63 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-03 COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

CH-33E

CH-33W

CH-3

CH-4

CH-7

CH-8

CH-16

CH-127

VISIBLE EMISSIONS

from

East Coal Mill CH-33E

West Coal Mill CH-33W

2 Coal Feeders CH-3

2 Coal Hoppers CH-4

Coal Radial Stacker CH-7

Coal Transfer Hopper CH-8

Coal Storage Silo CH-16

Carbon Black Storage Bin

See

Condition Method 9

40CFR60.252(c)

and

40CFR63.1348

No 5.E.2(a)

CH-5

CH-13

CH-27

CONVEYOR TRANSFER POINT

VISIBLE EMISSIONS

from

Coal Conveyor Belt CH-5

Coal Conveyor Belt CH-13

Coal Conveyor Belt CH-27

20% Opacity

From Each

Transfer Point

Method 9 40CFR60.252(c) No 5.E.2(b)

TABLE 5.64 CURRENT EMISSION LIMITS AND STANDARDS

(CURRENT UNIT ID C-04 WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-750B

K-750A

CONVEYOR TRANSFER POINT

VISIBLE EMISSIONS

from

7 Screw Conveyors (K-750B)

12 Screw Conveyors (K-750A)

20% 

Opacity

From 

Each 

Transfer 

Point

Method 9

SC Regulation 62.5 

Standard 4

Section IX(B)

No 5.E.3(a)

GR-1

K-701

K-702

K-703

K-761

K-755

VISIBLE EMISSIONS

from

Hazardous Waste Storage Building 

Pug Mill K-701

Vibrating Screen K-702

Shredder K-703

Solid Fuel Tank System K-761

Kiln No.2/No.3 Solid Fuel Metering Bin

20% 

Opacity

Each

Method 9

SC Regulation 62.5

Standard 4

Section IX(B)

No 5.E.3(b)

STACU Carbon Adsorption System

Performance Specifications

See

Condition

See

Condition 40CFR63.693(d)(1) No 5.E.3(c)
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TABLE 5.65 CURRENT EMISSION LIMITS AND STANDARDS

(CURRENT UNIT ID C-05 CEMENT CLINKER PRODUCING EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-250

K-350

Vapor Incinerator

(Existing Kilns)

Performance 

Specifications

See Condition See

Condition

40CFR61.349(a)(2)

and

40CFR63.693(f)(1)

No 5.E.4(a)

K-250

K-350

Hydrochloric Acid

and

Chlorine Gas

Emissions

from

Existing Kiln No.2

Existing Kiln No.3

130.0 ppm @ 7.0% O2

(Combined HCl, Cl2)

Each Kiln

Method 26A

or

Method 320

or

Method 321

40CFR63.1204(a)(6) No 5.E.4(b)

K-250

K-350

PM EMISSIONS

from

Existing Kiln No.2

Existing Kiln No.3

0.30 lb/ton dry feed

Each Kiln Method 5 40CFR63.1204(a)(7) No 5.E.4(c)

K-270

K-370

VISIBLE EMISSIONS

from

Clinker Cooler No.2

Clinker Cooler No.3

10% Opacity 

Each Clinker Cooler COMS 40CFR63.1345(a)(2) No 5.E.4(d)

K-250

K-350

Benzene-Containing

Waste Treatment

Process

Performance

Specifications

See Condition Method 25 40CFR61.348(a) No 5.E.4(e)

K-250

K-350

VISIBLE EMISSIONS

from

Existing Kiln No.2

Existing Kiln No.3

20% Opacity

Each Kiln COMS

SC Regulation 62.5 

Standard 4

Section IX(B)

and

40CFR63.1204(a)(7)

No 5.E.4(f)

K-250

K-350 Existing Kiln DRE See Condition SeeCondition

SC Regulation 61-62.5

Standard 3 

Section III(L)(2)

and

40CFR63.1204(c)(1)

No 5.E.4(g)

K-270

K-370

PM EMISSIONS

from

Clinker Cooler No.2

Clinker Cooler No.3

0.10/lb ton dry feed 

Each Clinker Cooler Method 5 40CFR63.1345(a)(1) No 5.E.4(h)
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TABLE 5.66 CURRENT EMISSION LIMITS AND STANDARDS

(CURRENT UNIT ID C-05 CEMENT CLINKER PRODUCING EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-250

K-350

Existing Kiln

Carbon Monoxide

and

Hydrocarbon

Emissions

See Condition CEMS 40CFR63.1204(a)(5) No 5.E.4(i)

K-250

K-350

Existing Kiln 

Dioxin/Furan

Emissions

See Condition

Method 23

or

Method 23A

40CFR63.1204(a)(1) No 5.E.4(j)

K-250

K-350

Existing Kiln

Arsenic, Beryllium

and

Chromium

Emissions

56.0 μg/dscm @ 7.0% O2

(Combined As, Cr, Be) Method 29 40CFR63.1204(a)(4) No 5.E.4(k)

K-250

K-350

Existing Kiln 

Mercury Emissions See Condition Method 29 40CFR63.1204(a)(2) No 5.E.4(l)

K-250

K-350

Existing Kiln 

Nickel Emissions 6.00E-3 lb Ni/106 Btu THI Method 29

SC Regulation 61.62.5

Standard 3 

Section III Table III

No 5.E.4(m)

K-250

K-350

K-434

KF-1

Existing Kiln

Lead and Cadmium

Emissions

330.0 μg/dscm @ 7.0% O2

(Combined Pb, Cd) Method 29 40CFR63.1204(a)(3) No 5.E.4(n)

K-250

K-350

Existing Kiln 

Alternative

Emission Standards

See Condition N/A 40CFR63.1206(b)(10) No 5.E.4(o)

TABLE 5.67 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-07 CLINKER HANDLING AND STORAGE EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-58

K-77

TRANSFER POINT

VISIBLE EMISSIONS

from

Drag Conveyor K-58

Elevator No.9 (K-77)

10% Opacity

From Each 

Transfer Point

Method 9 40CFR63.1348 No 5.E.5(a)
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TABLE 5.68 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-07 CLINKER HANDLING AND STORAGE EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-35 

K-36

K-37 

K-38

K-49 

F-620

K-602

VISIBLE EMISSIONS

from

4 Clinker Storage Silos

Clinker Storage Tower

Finish Mill No.6 Bin

Clinker Reclaim Crusher

10% Opacity 

Each Method 9 40CFR63.1348 No 5.E.5(b)

FG-71

VISIBLE EMISSIONS

from

Finish Mill No.7 Bin

10% Opacity Method 9 40CFR63.1348 No 5.E.5(c)

K-1

K-3

K-4

K-7

K-8

K-9

K-10

K-11

K-17

K-18

K-65

K-66

K-78

K-79

F-501

F-502

F-503

F-504

F-506

F-528

K-54

K-55

TRANSFER POINT

VISIBLE EMISSIONS

from

Drag Conveyor K-1

Elevator No.1 (K-3)

Elevator No.2 (K-4)

Elevator No.3 (K-7)

Elevator No.4 (K-8)

Drag Conveyor K-9

Drag Conveyor K-10

Drag Conveyor K-11

A-Conveyor Belt K-65

Clinker Elevator K-66

Clinker Feeder F-501

Clinker Feeder F-502

Clinker Feeder F-503

Clinker Feeder F-504

Clinker Feeder F-506

Dust Screw Conveyor F-528

B Belt Conveyor K-17

C Belt Conveyor K-18

Elevator No.5 (K-54)

Elevator No.6 (K-55)

Drag Conveyor K-78

Conveyor Belt K-79

10% Opacity

From Each 

Transfer Point

Method 9 40CFR63.1348 No 5.E.5(d)
Giant Cement Company

TV-0900-0002

Page 51 of 213

(permit updated 6/8/06)

TABLE 5.69 CURRENT EMISSION LIMITS AND STANDARDS

(CURRENT UNIT ID C-08 DUST HANDLING AND STORAGE EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-293

K-294

K-393

K-394

F-683

TRANSFER POINT

VISIBLE EMISSIONS

from

Kiln No.2 Dust Insufflation Feeder K-293

Kiln No.2 Dust Insufflation Feeder K-294

Kiln No.3 Dust Insufflation Feeder K-393

Kiln No.3 Dust Insufflation Feeder K-394

Finish Mill No.7 Feeder F-683

10% Opacity

From Each 

Transfer Point

Method 9 40CFR63.1348 No 5.E.6(a)

K-152

DBK-2

DBK-3

DCE-76

VISIBLE EMISSIONS

from

Dust Tank

Kiln No.2 Dust Overflow Bin

Kiln No.3 Dust Overflow Bin

Kiln No.4/No.5 Dust Storage Bin

10% Opacity

Each Method 9 40CFR63.1348 No 5.E.6(b)

F-682

TRANSFER POINT

VISIBLE EMISSIONS

from

Finish Mill No.6 Feeder F-682

10% Opacity

From Each 

Transfer Point

Method 9 40CFR63.1348 No 5.E.6(c)

K-290

K-390

DCK-220

DBK-5

512-BN-01

PM-23

PM-45

VISIBLE EMISSIONS

from

Kiln No.2 Dust Insufflation Pump

Kiln No.3 Dust Insufflation Pump

Kiln No.2/No.3 Dust Storage Bin

Kiln No.5 Dust Overflow Bin

Finish Mill No.7 Fringe Bin

Kiln No.2/No.3 Pug Mill

Kiln No.4/No.5 Pug Mill

10% Opacity

Each Method 9 40CFR63.1348 No 5.E.6(d)

TABLE 5.70 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-09 GYPSUM PROCESSING EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

FG-761

F-621

FG-75

VISIBLE EMISSIONS

from

Gypsum Hopper FG-761

Gypsum Hopper F-621

Gypsum Bin

10% Opacity Each Method 9 40CFR63.1348 No 5.E.7(a)

FG-760

FG-761A

FG-762

G-53

TRANSFER POINT

VISIBLE EMISSIONS

from

Gypsum Conveyor FG-760

Screw Feeder FG-761A

Gypsum Drag Conveyor FG-762

Gypsum Conveyor Belt G-53

10% Opacity

From Each 

Transfer Point

Method 9 40CFR63.1348 No 5.E.7(b)
Giant Cement Company

TV-0900-0002

Page 52 of 213

(permit updated 6/8/06)

TABLE 5.71 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-10 CLINKER FINISH MILL EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

F-604

F-608

FG-656

FG-732

FG-726

VISIBLE EMISSIONS

from

Finish Mill No.6

Air Separator F-608 

Cement Cooler FG-656

Air Separator FG-732

Cement Cooler FG-726

10% Opacity

Each Method 9

40CFR63.1347

and

40CFR63.1348

No 5.E.8(a)

F-601

F-602

F-603

FG-73

FG-73A

FG-77

FG-77A

FG-79

CONVEYOR 

TRANSFER POINT

VISIBLE EMISSIONS

from

Gypsum Conveyor Belt F-601

Conveyor Belt F-602

Drag Conveyor F-603

Conveyor Belt FG-73

Conveyor Belt FG-73A

Conveyor Belt FG-77

Conveyor Belt FG-77A

Drag Conveyor FG-79

10% Opacity

From Each 

Transfer Point

Method 9 40CFR63.1348 No 5.E.8(b)

FG-714

VISIBLE EMISSIONS

from

Finish Mill No.7

10% Opacity Method 9 40CFR63.1347 No 5.E.8(c)

TABLE 5.72 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-11 CEMENT STORAGE AND BULK LOADING EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

P-321

P-331

P-150

P-341

P-342

VISIBLE EMISSIONS

from

West Cement Bulk Loading

East Cement Bulk Loading

Silo Bank No.1

Silo Bank No.2

Silo Bank No.3

10% Opacity Each Method 9 40CFR63.1348 No 5.E.9(a)

TABLE 5.73 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-12 CEMENT PACKING EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

P-401

VISIBLE EMISSIONS

from

12-Spout Packing Machine

10% Opacity Method 9 40CFR63.1348 No 5.E.10(a)
Giant Cement Company

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Page 53 of 213

(permit updated 6/8/06)

TABLE 5.74 CURRENT EMISSION LIMITS AND STANDARDS (CURRENT UNIT ID C-13 STEAM BOILER)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-655

VISIBLE EMISSIONS

from

Boiler

20% Opacity Method 9 SC Regulation 62.5

Standard 1 Section I No 5.E.11(a)

K-655

PM EMISSIONS

from

Boiler

0.6 lb/106 Btu

Method 5

or

Equivalent

SC Regulation 62.5

Standard 1 Section II No 5.E.11(a)

K-655

SO2 EMISSIONS

from

Boiler

3.5 lb/106 Btu Method 6 SC Regulation 62.5

Standard 1 Section III No 5.E.11(a)

TABLE 5.75 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-14 SLURRY STORAGE EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

RE-4

RE-5

RE-6

RE-7

RE-8

K-103

K-202-T

K-302-T

VISIBLE EMISSIONS

from

Kiln No.5 Feed Tank (RE-24-T)

5 Slurry Storage Tanks (RE-4 to RE-8)

Kiln No.2/No.3 Feed Tank K-103

Kiln No.2 Feed Tank (K-202-T)

Kiln No.3 Feed Tank (K-302-T)

10% Opacity 

Each Method 9 40CFR63.1348 No 5.E.12(a)

TABLE 5.76 CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-15 RAW MILL EQUIPMENT)

Current

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

R-107

R-207

R-307

RD-16

VISIBLE EMISSIONS

from

Raw Mill No.1

Raw Mill No.2

Raw Mill No.3

Raw Mill No.4

10% Opacity Each Method 9 40CFR63.1348 No 5.E.13(a)
Giant Cement Company

TV-0900-0002

Page 54 of 213

(permit updated 6/8/06)

Tables 5.77 through 5.93 contain summaries of emission limits and standards for the future emission 

units.

TABLE 5.77 FUTURE EMISSION LIMITS AND STANDARDS 

(FUTURE UNIT ID F-01 QUARRY/MARL HANDLING EQUIPMENT

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

Q-112

Q-114

221-RC-01

FUGITIVE EMISSIONS

from

Quarry Crusher 

Back-up Quarry Crusher

Roller Crusher

15% Opacity

Each

Method 9

and

40CFR60.675(c)

40CFR60.11(b)

40CFR60.672(c) No 5.E.14(a)

Q-104

Q-105

Q-106

Q-113

Q-108

Q-109

Q-110

Q-210

Q-211

Q-212

Q-212A

221-AF-01

221-BC-01

FUGITIVE EMISSIONS

from

Quarry Conveyor

Belt Transfer Points

No Visible Emissions 

from Each conveyor 

transfer point when 

conveying saturated 

materials or 10% 

Opacity from each 

conveyor transfer point 

when conveying 

unsaturated materials

Method 22

Method 9

and

40CFR60.675(c)

40CFR60.11(b)

40CFR60.672(h)

40CFR60.672(b) No 5.E.14(b)

221-DH-01

FUGITIVE EMISSIONS

from

Dump Hopper

10% Opacity

Method 9

and

40CFR60.675(c)

40CFR60.11(b)

40CFR60.672(b) No 5.E.14(c)

TABLE 5.78 FUTURE EMISSION LIMITS AND STANDARDS 

(FUTURE UNIT ID F-02 COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

CH-33E

CH-33W

CH-3

CH-4

CH-7

CH-8

CH-16

CH-127

461-BN-31 

461-BL-53

461-BN-42 

461-BL-51

VISIBLE EMISSIONS

from

East Coal Mill CH-33E

West Coal Mill CH-33W

2 Coal Feeders CH-3

2 Coal Hoppers CH-4

Coal Radial Stacker CH-7

Coal Transfer Hopper CH-8

Coal Storage Silo CH-16

Carbon Black Storage Bin

Coal Bin/Pump 

(461-BN-31, 461-BL-53)

Coal Bin/Pump 

(461-BN-42, 461-BL-51)

Coal Mill Heater

See

Condition Method 9

40CFR60.252(a)(2)

40CFR60.252(c)

and

40CFR63.1348

No 5.E.15(a)
Giant Cement Company

TV-0900-0002

Page 55 of 213

(permit updated 6/8/06)

TABLE 5.79 FUTURE EMISSION LIMITS AND STANDARDS 

(FUTURE UNIT ID F-02 COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

CH-5

CH-13

CH-27

CONVEYOR 

TRANSFER POINT

VISIBLE EMISSIONS

from

Coal Conveyor Belt CH-5

Coal Conveyor Belt CH-13

Coal Conveyor Belt CH-27

20% Opacity

From Each

Transfer Point

Method 9 40CFR60.252(c) No 5.E.17(b)

TABLE 5.80 FUTURE EMISSION LIMITS AND STANDARDS 

(FUTURE UNIT ID F-03 WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

GR-1

K-702

K-703

VISIBLE EMISSIONS

from

Hazardous Waste Storage Building 

Vibrating Screen K-702

Shredder K-703

20%

Opacity

Each

Method 9

SC Regulation 62.5

Standard 4

Section IX(B)

No 5.E.18(a)

STACU Carbon Adsorption System

Performance Specifications

See

Condition

BAQ

Approved

Method

40CFR63.693(d)(1) No 5.E.18(b)

TABLE 5.81 FUTURE EMISSION LIMITS AND STANDARDS 

(FUTURE UNIT F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

321

421

431 

New Vapor Incinerator

Performance 

Specifications

See Condition

BAQ

Approved

Method

40CFR61.349(a)(2)

and

40CFR63.693(f)(1)

No 5.E.19(a)

321

421

431

New Kiln System

Mercury Emissions See Condition Method 29 40CFR63.1204(b)(2) No 5.E.19(b)

321

421

431

New Kiln System

Dioxin/Furan Emissions See Condition

Method 23

or

Method 23A

40CFR63.1204(b)(1) No 5.E.19(c)

321

421

431 

New Kiln System

Combined 

Arsenic, Beryllium and 

Chromium Emissions

54.0 μg/dscm @ 7.0% O2 Method 29 40CFR63.1204(b)(4) No 5.E.19(d)

321

421

431

New Kiln System

Nickel Emissions

6.0E-03 lb/106 Btu THI

While burning any waste 

other than virgin fuels

Method 29

SC Regulation 61-62.5 

Standard 3

Section III Table III

Yes 5.E.19(e)

321

421

431

New Kiln System

Combined

Lead and Cadmium

Emissions

180.0 μg/dscm @ 7.0% O2 Method 29 40CFR63.1204(b)(3) No 5.E.19(f)
Giant Cement Company

TV-0900-0002

Page 56 of 213

(permit updated 6/8/06)

TABLE 5.82 FUTURE EMISSION LIMITS AND STANDARDS 

(FUTURE UNIT F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

321

421

431

New Kiln System

Hydrochloric Acid

and

Chlorine Gas

Emissions

86.0 ppm @ 7.0% O2

(HCl Equivalents, dry basis)

Method 26A

or

Method 320

or

Method 321

40CFR63.1204(b)(6) No 5.E.19(g)

321

421

431

VISIBLE EMISSIONS

from

New Kiln System

New Clinker Cooler

See Condition COMS

40CFR63.1204(b)(7)

and

40CFR63.1345(a)(1)

No 5.E.19(h)

321

421

431

COMBINED 

PM EMISSIONS

from

New Kiln System

New Clinker Cooler

See Condition Method 5

SC Regulation 61-62.5

Standard 4

Section IV(A)

and

40CFR63.1204(b)(7)

40CFR63.1345(a)(1)

No 5.E.19(i)

321

421

431

New Kiln System

Carbon Monoxide

and

Hydrocarbon

Emissions

See Condition CEMS

SC Regulation 61-62.5

Standard 7

and

40CFR63.1204(b)(5)

No 5.E.19(j)

321

421

431

New Kiln System 

Alternative 

Emission Standards

See Condition N/A 40CFR63.1206(b)(10) No 5.E.19(k)

321

421

431

Benzene-Containing

Waste Treatment

Process

Performance

Specifications

See Condition

BAQ

Approved

Method

40CFR61.348(a) No 5.E.19(l)

321

421

431

New Kiln System DRE See Condition See

Condition 40CFR63.1204(c)(1) No 5.E.19(m)

321

421

431

Emission Limits for the 

Feeding of Hazardous 

Waste to the New Kiln 

System at a Location 

Other than the End Where 

Products are Normally 

Discharged and Where 

Fuels are Normally Fired

See Condition N/A 40CFR63.1206(b)(13)(i)(B) No 5.E.19(n)
Giant Cement Company

TV-0900-0002

Page 57 of 213

(permit updated 6/8/06)

TABLE 5.83 FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT F-05 CLINKER HANDLING AND STORAGE EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-35

K-36

K-37

K-38

K-49

F-620

FG-71

471-VF-08

513-CV-11

513-SI-10

VISIBLE EMISSIONS

from

No.4 FM Bin

No.5 FM Bin

Storage Silo K-37

Storage Silo K-38

Storage Tower K-49

No.6 FM Bin F-620

No.7 FM Bin FG-71

Hopper 471-VF-08

Hopper 513-CV-11

Clinker Silo 513-SI-10

10% Opacity

Each Method 9 40CFR63.1348 No 5.E.20(a)

K-9

K-10

K-11

K-66

F-501

F-502

F-503

F-504

F-506

F-528

K-65

K-54

K-55

K-58

K-77

K-78

K-79

471-DB-01

471-DB-03

471-BC-09

471-BC-05

513-BC-13

TRANSFER POINT 

VISIBLE EMISSIONS

from

Drag Conveyor K-9

Drag Conveyor K-10

Belt Conveyor K-11 

Elevator K-66

Feeder F-501

Feeder F-502

Feeder F-503

Feeder F-504

Feeder F-506

Conveyor F-528

A-Belt Conveyor

Elevator No.5

Elevator No.6

Conveyor K-58

Elevator No.9

Drag Conveyor K-78

Conveyor K-79

Conveyor 471-DB-01 

Conveyor 471-DB-03 

Conveyor 471-BC-09 

Conveyor 471-BC-05 

Conveyor 513-BC-13

10% Opacity

From Each 

Transfer Point

Method 9 40CFR63.1348 No 5.E.20(b)

TABLE 5.84 FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT F-06 DUST HANDLING AND STORAGE EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

DCE-76

512-BN-01

PM-45

VISIBLE EMISSIONS

from

Kiln 4/5 Dust Bin

Finish Mill 7 Fringe Bin

Pugmill

10% Opacity

Each Method 9 40CFR63.1348 No 5.E.21(a)
Giant Cement Company

TV-0900-0002

Page 58 of 213

(permit updated 6/8/06)

TABLE 5.85 FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT F-06 DUST HANDLING AND STORAGE EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

F-682

F-683

TRANSFER POINT 

VISIBLE EMISSIONS

from

Finish Mill No.6 Feeder

Finish Mill No.7 Feeder

10% Opacity

From Each 

Transfer Point

Method 9 40CFR63.1348 No 5.E.21(b)

TABLE 5.86 FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-07 GYPSUM PROCESSING EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

FG-761

G-53

F-621

FG-75

513-BN-06

513-BN-03

513-DH-01

VISIBLE EMISSIONS

from

Gypsum Hopper FG-761

Conveyor/Hopper G-53

Gypsum Hopper F-621

Gypsum Bin FG-75

Gypsum Bin 513-BN-06

Limestone Bin 513-BN-03

Dump Hopper 513-DH-01

10% Opacity

Each Method 9 40CFR63.1348 No 5.E.22(a)

FG-760

FG-761A

FG-762

513-WF-02

513-WF-05

513-WF-08

513-BC-09

513-BC-01

513-SC-01

TRANSFER POINT VISIBLE 

EMISSIONS

from

Conveyor FG-760

Screw Feeder FG-761A

Drag Conveyor FG-762

Conveyor 513-WF-02

Conveyor 513-WF-05

Conveyor 513-WF-08

Conveyor 513-BC-09

Conveyor 513-BC-01

Conveyor 513-SC-09

10% Opacity

From Each 

Transfer 

Point

Method 9 40CFR63.1348 No 5.E.22(b)
Giant Cement Company

TV-0900-0002

Page 59 of 213

(permit updated 6/8/06)

TABLE 5.87 FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT F-08 CLINKER FINISH MILL EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

F-604

F-608

FG-656

FG-714

FG-726

FG-732

533-BM-06

533-SR-13

VISIBLE EMISSIONS

from

Finish Mill No.6 (F-604)

Air Separator F-608

Cement Cooler FG-656

Finish Mill No.7 (FG-714)

Cement Cooler FG-726

Air Separator FG-732

Finish Mill 533-BM-06

High Efficiency Separator

See

Condition Method 9

40CFR63.1347

and

40CFR63.1348

No 5.E.23(a)

F-601

F-602

F-603

FG-73

FG-73A

FG-77

FG-77A

FG-79

533-AS-14

533-AS-10

533-AS-20

533-AS-25

533-BE-11

TRANSFER POINT 

VISIBLE EMISSIONS

from

Conveyor F-601

Conveyor F-602

Drag Conveyor F-603

Conveyor FG-73

Conveyor FG-73A

Gypsum Weigh Feeder FG-77

Gypsum Spill Screw FG-77A

Drag Conveyor FG-79

Air Gravity Conveyor 533-AS-14

Air Gravity Conveyor 533-AS-10

Air Gravity Conveyor 533-AS-20

Air Gravity Conveyor 533-AS-25

Bucket Elevator 533-BE-11

10% 

Opacity

From Each 

Transfer 

Point

Method 9 40CFR63.1348 No 5.E.23(b)

TABLE 5.88 FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-09 CEMENT STORAGE AND BULK LOADING EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

P-150

P-341

P-342

P-321

P-331

VISIBLE EMISSIONS

from

Silo Bank No.1

Silo Bank No.2

Silo Bank No.3

Railcar Bulk Loading

Truck Bulk Loading

10% 

Opacity

Each

Method 9 40CFR63.1348 No 5.E.24(a)
Giant Cement Company

TV-0900-0002

Page 60 of 213

(permit updated 6/8/06)

TABLE 5.89 FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-09 CEMENT STORAGE AND BULK LOADING EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

543-AS-01

543-AS-02

543-AS-03

543-AS-04

543-AS-05

543-AS-06

543-AS-07

543-BE-70

TRANSFER POINT

VISIBLE EMISSIONS

from

Air Gravity Conveyor 543-AS-01

Air Gravity Conveyor 543-AS-02

Air Gravity Conveyor 543-AS-03

Air Gravity Conveyor 543-AS-04

Air Gravity Conveyor 543-AS-05

Air Gravity Conveyor 543-AS-06

Air Gravity Conveyor 543-AS-07

Bucket Elevator 543-BE-70

10% 

Opacity

Each

Method 9 40CFR63.1348 No 5.E.24(b)

TABLE 5.90 FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-10 CEMENT PACKING EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

P-401

VISIBLE EMISSIONS

from

12-Spout Packing Machine

10% Opacity Method 9 40CFR63.1348 No 5.E.25(a)

TABLE 5.91 FUTURE EMISSION LIMITS AND STANDARDS (FUTURE UNIT ID F-11 STEAM BOILER)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

K-655 Boiler VISIBLE EMISSIONS 20% Opacity Method 9 SC Regulation 62.5

Standard 1 Section I No 5.E.26(a)

K-655 Boiler PM EMISSIONS 0.6 lb/106 Btu

Method 5

or

Equivalent

SC Regulation 62.5

Standard 1 Section II No 5.E.26(a)

K-655 Boiler SO2 EMISSIONS 3.5 lb/106 Btu Method 6 SC Regulation 62.5

Standard 1 Section III No 5.E.26(a)
Giant Cement Company

TV-0900-0002

Page 61 of 213

(permit updated 6/8/06)

TABLE 5.92 FUTURE EMISSION LIMITS AND STANDARDS 

(FUTURE UNIT F-12 NEW MATERIAL TRANSFER AND STORAGE EQUIPMENT)

Future

Giant

ID

Pollutant/Standard Limit Reference

Method Regulation StateOnly

Condition 

Number

311-BN-01

311-BN-02

311-BN-03

311-CV-26

351-BN-70

341-SI-10SI1

341-SI-10SI2

341-SI-10SI3

341-SI-10SI4

341-SI-10SI5

341-SI-10SI6

341-SI-10SI7

341-SI-10SI8

351-BN-12

235-BN-35

245-SP-45

351-AL-15

235-BN-30

VISIBLE EMISSIONS

from

Storage Bin 311-BN-01

Storage Bin 311-BN-02

Storage Bin 311-BN-03

Hopper 311-CV-26

Dust Bin 351-BN-70

Raw Meal Silos (Nos. 1 to 6)

Interstice Silos (Nos. 7 to 8)

Storage Bin 311-BN-12

Weigh Bin 235-BN-35

Screw Pump Hopper 245-SP-45

Aeropol

Fly Ash Silo 235-BN-30

10% 

Opacity

Each

Method 9 40CFR63.1348 No 5.E.27(a)

311-WF-06

311-WF-08

311-WF-10

311-BC-13

311-BC-14

311-BC-27

311-BC-28

311-CV-30

341-AS-01

341-AS-02

351-BE-76

331-SC-22

351-SC-31

341-BE-05

341-AS-07

341-AS-07AS3

341-AS-07AS4

341-AS-16AS1

341-AS-16AS2

351-AS-01

351-BE-10

351-SC-75

351-AS-11

351-AS-14

613-AS-03

TRANSFER POINT

VISIBLE EMISSIONS

from

Conveyor 311-WF-06

Conveyor 311-WF-08

Conveyor 311-WF-10

Conveyor 311-BC-13

Conveyor 311-BC-14

Conveyor 311-BC-27

Conveyor 311-BC-28

Conveyor 311-CV-30

Air Gravity Conveyor 341-AS-01

Air Gravity Conveyor 341-AS-02

Bucket Elevator 351-BE-76

Screw Conveyor 331-SC-22

Screw Conveyor 351-SC-31

Bucket Elevator 341-BE-05

Air Gravity Conveyor 341-AS-07

Air Gravity Conveyor 341-AS-07AS3

Air Gravity Conveyor 341-AS-07AS4

Air Gravity Conveyor 341-AS-16AS1

Air Gravity Conveyor 341-AS-16AS2

Air Gravity Conveyor 351-AS-01

Bucket Elevator 351-BE-10

Screw Conveyor 351-SC-75

Air Gravity Conveyor 351-AS-11

Air Gravity Conveyor 351-AS-14

Air Gravity Conveyor 613-AS-03

10% 

Opacity

From Each 

Transfer 

Point

Method 9 40CFR63.1348 No 5.E.27(b)
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The maximum allowable emission limits above are derived from the various Federal and State 

regulations that govern the operation of this type of source. All applicable facility wide emission 

limits and corresponding regulations are listed above. Additional operating requirements, which may

be more stringent than those above, are contained in Part 4.0 and Part 7.0 of this permit.

E. EMISSION UNIT CONDITIONS

CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-01 QUARRY/MARL HANDLING EQUIPMENT)

Condition 

Number Condition

5.E.1(a)

(40CFR60.11(c) and 40CFR60.672(c)) Fugitive emissions from the Quarry Crusher (Q-112) and Back-up 

Quarry Crusher (Q-114) shall each not exhibit an opacity that exceeds 15% as determined by 40CFR60 

Appendix A Method 9 and the procedures of 40CFR60.675(c) and 40CFR60.11(b). This visible emission 

standard applies at all times except during periods of startup, shutdown and malfunction.

5.E.1(b)

(40CFR60.11(c), 40CFR60.672(b) and 40CFR60.676(h)) Fugitive emissions from each conveyor transfer 

point of each Quarry Marl Conveyor Belt (Q-104 to Q-110)(Q-210, Q-211, Q-212, Q-212A) shall not exhibit 

an opacity that exceeds 10% when conveying non-saturated materials as determined by 40CFR60 Appendix 

A Method 9 and the procedures of 40CFR60.675(c) and 40CFR60.11(b). Fugitive emissions from each 

conveyor transfer point of each Quarry Marl Conveyor Belt shall exhibit no visible emissions when conveying 

saturated materials. This visible emission standard applies at all times except during periods of startup, 

shutdown and malfunction.

CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-03 COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Condition 

Number Condition

5.E.2(a)

(40CFR60.11(c), 40CFR60.252(c), 40CFR63.6(h) and 40CFR63.1348) Visible emissions from the East 

Coal Mill (CH-33E),West Coal Mill (CH-33W), 2 Coal Feeders (CH-3), 2 Coal Hoppers (CH-4), Coal 

Radial Stacker (CH-7), Coal Transfer Hopper (CH-8), Coal Storage Silo (CH-16) shall each not exhibit an 

opacity greater than 20% as determined by 40CFR60 Appendix A Method 9. The Carbon Black Storage Bin 

shall not exhibit an opacity that exceeds 10% as determined by 40CFR60 Appendix A Method 9. These 

visible emission standards apply at all times except during periods of startup, shutdown and malfunction.

5.E.2(b)

(40CFR60.11(c) and 40CFR60.252(c)) Visible emissions from each conveyor transfer point of Coal 

Conveyor Belt CH-27, Coal Conveyor Belt CH-5 and Coal Conveyor Belt CH-13 shall not exhibit an 

opacity greater than 20% as determined by 40CFR60 Appendix A Method 9. This visible emission standard 

applies at all times except during periods of startup, shutdown and malfunction.
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CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-04 WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.3(a)

(SC Regulation 62.5 Standard 4 Section IX(B)) Visible emissions from each conveyor transfer point of 7 

Screw Conveyors (K-750B), 12 Screw Conveyors (K-750A) and 12 Screw Conveyors (FC-1, FC-2, FC-3, 

FC-4, FC-5, FC-6, FC-7, FC-8, FC-9, FC-10, FC-11, FC-12) shall not exhibit an opacity greater than 20% 

as determined by 40CFR60 Appendix A Method 9.

5.E.3(b)

(SC Regulation 62.5 Standard 4 Section IX(B)) Visible emissions from the Hazardous Waste Storage 

Building (GR-1), Pug Mill (K-701), Vibrating Screen (K-702), Shredder (K-703), Solid Fuel Storage Tank 

System ( K-761), Kiln No.2/No.3 Solid Fuel Metering Bin (K-755) and Kiln No.4/No.5 Solid Fuel Metering 

Bin (K-775) shall each not exhibit an opacity greater than 20% as determined by 40CFR60 Appendix A 

Method 9.

5.E.3(c)

(40CFR63.693(d)(1)) When in operation, the Carbon Adsorption System shall recover 95% or more, on a 

weight-basis, of the TOC, less methane and ethane, contained in the vent stream entering the Carbon 

Adsorption System or recover 95% or more, on a weight-basis, of the total HAP listed in 40CFR63 Subpart 

DD Table 1 contained in the vent stream entering the Carbon Adsorption System.

CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-05 CEMENT CLINKER PRODUCING EQUIPMENT)

Condition 

Number Condition

5.E.4(a)

Existing Kiln Used as a Vapor Incinerator

(40CFR61.349(a)(2) and 40CFR63.693(f)(1)) When an existing Kiln (if still in operation) is used as a Vapor 

Incinerator to control emissions from the Waste Fuel Processing and Storage Equipment, it shall be operated 

to achieve one(1) of the performance options listed in paragraphs (a)(1) through (a)(3) of this condition. If 

Giant Cement is in compliance with the performance options as specified by paragraphs (a)(1) through (a)(3) 

of this condition, it also considered to be in compliance with the requirements of 40CFR61.349(a)(2) if the 

total annual benzene quantity is equal to or greater than 10 Mg/yr (11 tpy).

(a)(1) Maintain the conditions in the Vapor Incinerator (Kiln) combustion chamber at a residence time of 0.5 

seconds or longer and at a temperature of 760°C or higher.

(a)(2) Destroy the TOC, less methane and ethane, contained in the vent stream entering the Vapor Incinerator 

(Kiln) either by 95% or more, on a weight-basis, or achieve a total incinerator outlet concentration for the 

TOC, less methane and ethane, of less than or equal to 20 ppmv corrected to 3% O2, dry basis as determined 

by 40CFR60 Appendix A Method 25.

(a)(3) Destroy the HAP listed in 40CFR63 Subpart DD Table 1 contained in the vent stream entering the 

Vapor Incinerator (Kiln) either by 95% or more, on a total HAP weight-basis, or achieve a total incinerator 

outlet concentration for the HAP of less than or equal to 20 ppmv corrected to 3% O2, dry basis as determined 

by 40CFR60 Appendix A Method 25.
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CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-05 CEMENT CLINKER PRODUCING EQUIPMENT)

Condition 

Number Condition

5.E.4(b)

Existing Kiln Hydrochloric Acid and Chlorine Gas Emission Standard

(40CFR63.1206(b)(1)(i)) Combined Hydrochloric Acid and Chlorine Gas emissions from each existing Kiln 

(if still in operation) (K-250, K-350) shall not exceed 130 ppmv corrected to 7% O2 expressed as HCl 

equivalents, dry basis. This emission standard applies at all times for all existing Kiln operations except 

during periods of SSM provided that hazardous waste is not in a Kiln’s combustion chamber (i.e., the 

hazardous waste feed to the combustor (Kiln) has been cutoff for a period of time not less than the hazardous 

waste residence time) during those periods of operation.

5.E.4(c)

Existing Kiln PM Emission Standards

(40CFR63.1204(a)(7) and 40CFR63.1206(b)(1)(i)) Particulate matter emissions from Kiln No.2 and Kiln 

No.3, (if each still in operation) (K-250, K-350) shall each not exceed 0.30 lb/ton of dry feed. This emission 

standard applies at all times for all existing Kiln operations except during periods of SSM provided that 

hazardous waste is not in an existing Kiln’s combustion chamber (i.e., the hazardous waste feed to the 

combustor (Kiln) has been cutoff for a period of time not less than the hazardous waste residence time) during 

those periods of operation.

5.E.4(d)

Existing Clinker Cooler Visible Emission Standard

(40CFR63.6(h) and 40CFR63.1345(a)(2)) Visible emissions from each existing Clinker Cooler (if still in 

operation) (K-270, K-370) shall each not exhibit an opacity greater than 10% as determined by 40CFR60 

Appendix A Method 9. This visible emission limit standard applies at all times except during periods of 

startup, shutdown and malfunction.

5.E.4(e)

Existing Kiln Benzene-Containing Waste Treatment Standards

40CFR61.342(a) and 40CFR61.348(a)) If the total annual benzene quantity is equal to or greater than 10 

Mg/yr (11 tpy) and when an existing Kiln (if still in operation) is used as a Benzene-Containing Waste 

Treatment Process, it shall be operated to achieve one(1) of the performance options listed in paragraphs 

(e)(1) through (e)(3) of this condition.

(e)(1) Remove benzene from the waste stream to a level less than 10 ppmw on a flow-weighted annual 

average basis. For the purpose of complying with the requirements of this paragraph, the intentional or 

unintentional reduction in the benzene concentration of a waste stream by dilution of the waste stream with 

other wastes or materials is not allowed.

(e)(2) Remove benzene from the waste stream by 99% or more on a mass basis.

(e)(3) Destroy benzene in the waste stream by incinerating the waste to achieve a destruction efficiency of 

99% or greater for benzene.

5.E.4(f)

Existing Kiln Visible Emission Standard

(SC Regulation 61-62.5 Standard 4 Section IX(B), 40CFR63.1204(a)(7) and 40CFR63.1206(b)(1)(i)) Visible 

emissions from each existing Kiln (if still in operation) (K-250, K-350) shall not exhibit an opacity greater 

than 20% as determined by 40CFR60 Appendix A Method 9. This emission standard applies at all times for 

all existing Kiln operations except during periods of SSM provided that hazardous waste is not in an existing 

Kiln’s combustion chamber (i.e., the hazardous waste feed to the combustor (Kiln) has been cutoff for a 

period of time not less than the hazardous waste residence time) during those periods of operation.
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CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-05 CEMENT CLINKER PRODUCING EQUIPMENT)

Condition 

Number Condition

5.E.4(g)

Existing Kiln DRE Standard

(SC Standard 3 Section III(L)(2), 40CFR63.1204(c)(1), 40CFR63.1204(c)(3) and 40CFR63.1206(b)(7)) 

Each existing Kiln (if still in operation) shall achieve a DRE of 99.99% for each designated POHC. Giant 

Cementshall calculate the DRE for each POHC as specified by equation (g)(1) of this condition and treat the 

POHCs in the waste feed that it specifies to the extent required. Giant Cement shall specify one or more 

POHCs from the list of hazardous air pollutants established by 42 U.S.C. 7412(b)(1), excluding caprolactam 

(CAS number 105602) for each waste to be burned. Giant Cement must base this specification on the degree 

of difficulty of incineration of the organic constituents in the waste and on their concentration or mass in the 

waste feed, considering the results of waste analyses or other data and information. Giant Cement must 

document compliance with this DRE standard only once provided that it does not modify a Kiln after the 

DRE performance test in a manner that could affect its ability to achieve the standard. Giant Cement may use 

any DRE performance test data that shows an existing Kiln achieves the required level of DRE provided that 

Giant Cement has not modified its design or operation in a manner that could effect its ability to achieve the 

DRE standard since the DRE performance test was performed and the DRE performance test data meet 

quality assurance objectives determined on a site-specific basis.

(g)(1) DRE = [1-(Wout / Win)] x 100%

Win = mass feedrate of POHC in a waste feedstream.

Wout = mass emission rate of the same POHC present in exhaust emissions prior to release to the atmosphere.

5.E.4(h)

Existing Clinker Cooler PM Emission Standard 

(40CFR63.6(f) and 40CFR63,1345(a)(1)) Particulate matter emissions from each existing Clinker Cooler (if 

still in operation) (K-270, K-370) shall each not exceed 0.10 lb/ton dry feed. This emission standard applies at 

all times except during periods of startup, shutdown and malfunction.

5.E.4(i)

Existing Kiln CO and Hydrocarbon Emission Standards

(40CFR63.1204(a)(5)(ii) and 40CFR63.1206(b)(1)(i)) Giant Cement shall operate each existing Kiln (if still 

in operation) (K-250, K-350) to achieve one(1) of the Carbon Monoxide and/or Hydrocarbon performance 

specifications listed in paragraphs (i)(1) and (i)(2) of this condition. This emission standard applies at all 

times for all existing Kiln operations except during periods of SSM provided that hazardous waste is not in an 

existing Kiln’s combustion chamber (i.e., the hazardous waste feed to the combustor (Kiln) has been cutoff 

for a period of time not less than the hazardous waste residence time) during those periods of operation.

(i)(1) Hydrocarbons in the Main Stack of each existing Kiln shall not exceed 20 ppmv, over an hourly rolling 

average (monitored continuously with a CEMS), dry basis, reported as propane and corrected to 7%O2. 

(i)(2) Carbon Monoxide in the Main Stack of each existing Kiln shall not exceed 100 ppmv, over an hourly 

rolling average (monitored continuously with a continuous emissions monitoring system), dry basis and 

corrected to 7% O2. If Giant Cement elects to comply with this Carbon Monoxide standard rather than the 

Hydrocarbon standard listed in paragraph (i)(1), it also must document that, during the DRE performance test 

runs or their equivalent, that Hydrocarbons in the main stack do not exceed 20 ppmv during those runs, over 

an hourly rolling average (monitored continuously with a CEMS), dry basis, corrected to 7% O2, and reported 

as propane.
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CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-05 CEMENT CLINKER PRODUCING EQUIPMENT)

Condition 

Number Condition

5.E.4(j)

Existing Kiln Dioxin/Furan Emission Standard

(40CFR63.1204(a)(1) and 40CFR63.1206(b)(1)(i)) Dioxin/Furan emissions from each existing Kiln (if still 

in operation) (K-250, K-350) shall not exceed 0.20 ng TEQ/dscmcorrected to 7% O2. Dioxin/Furan emissions 

from each existing Kiln may exceed 0.20 ng TEQ/dscm but no more than 0.40 ng TEQ/dscm corrected to 

7%O2 provided that the combustion gas temperature at the inlet to the initial dry PMCD is 400°F or lower 

based on the average of the test run average temperatures. This emission standard applies at all times for all 

existing Kiln operations except during periods of SSM provided that hazardous waste is not in an existing 

Kiln’s combustion chamber (i.e., the hazardous waste feed to the combustor (Kiln) has been cutoff for a 

period of time not less than the hazardous waste residence time) during those periods of operation.

5.E.4(k)

Existing Kiln Arsenic, Beryllium and Chromium Emission Standards

(40CFR63.1204(a)(4) and 40CFR63.1206(b)(1)(i)) Combined Arsenic, Beryllium and Chromium emissions 

from each existing Kiln (if still in operation) (K-250, K-350) shall not exceed 56 ug/dscm corrected to 7% 

O2. This new emission standard applies at all times for all existing Kiln operations except during periods of 

SSM provided that hazardous waste is not in an existing Kiln’s combustion chamber (i.e., the hazardous 

waste feed to the combustor (Kiln) has been cutoff for a period of time not less than the hazardous waste 

residence time) during those periods of operation.

5.E.4(l)

Existing Kiln Mercury Emission Standard

(40CFR63.1204(a)(2) and 40CFR63.1206(b)(1)(i) and 40CFR63.1206(b)(15)) Mercury emissions from each 

existing Kiln (if still in operation) (K-250, K-350 shall not exceed 120.0 μg/dscm @ 7.0% O2. In lieu of 

complying with this applicable Mercury standard, Giant Cement may instead elect to comply with an 

alternative Mercury standard consisting of Giant Cement not exceeding a hazardous waste feedrate 

corresponding to a MTEC of 120 μg/dscm on a twelve-hour(12) rolling average. To document compliance 

with this operating requirement, Giant Cement shall conduct monitoring and recordkeeping according to 

paragraphs (l)(1) through (l)(4) of this condition. In lieu of the requirements specified by paragraphs (l)(1) 

through (l)(4) of this condition, Giant Cement may identify in the Notification of Compliance a minimum gas 

flowrate limit and a maximum feedrate limit of mercury from all hazardous waste feedstreams that ensures 

the MTEC calculated in paragraph (l)(3) is below the MTEC of 120 μg/dscm on a twelve-hour rolling 

average and interlock the minimum gas flowrate limit and maximum feedrate limits to the AWFCO system 

to stop hazardous waste burning when the gas flowrate or mercury feedrate exceeds the minimum gas flow 

rate or maximum feedrate of Mercury. Giant Cement shall also notify the RCRA authority in writing that it 

intends to comply with the alternative standard. These emission standards apply at all times for all existing 

Kiln operations except during periods of SSM provided that hazardous waste is not in an existing Kiln’s 

combustion chamber (i.e., the hazardous waste feed to the combustor (Kiln) has been cutoff for a period of 

time not less than the hazardous waste residence time) during those periods of operation.

(l)(1) Monitor and record the feedrate of Mercury for each hazardous waste feedstream.

(l)(2) Monitor with a CMS and record in the operating record the gas flowrate (either directly or by 

monitoring a surrogate parameter that has been correlated to gas flowrate)

(l)(3) Continuously calculate and record in the operating record a MTEC assuming mercury from all 

hazardous waste feedstreams is emitted.

(l)(4) Interlock the MTEC calculated in paragraph (l)(3) to the AWFCO system to stop hazardous waste 

burning when the MTEC exceeds 120 μg/dscm on a twelve-hour(12) rolling average.
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CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-05 CEMENT CLINKER PRODUCING EQUIPMENT)

Condition 

Number Condition

5.E.4(m)

Existing Kiln Nickel Emission Standard

(SC Regulation 61-62.5 Standard 3 Section III Table III) Nickel emissions from each existing Kiln (if still in 

operation) (K-250, K-350) shall not exceed 6.0E-03 lb/106 Btu THI while burning any waste other than virgin

fuel.

5.E.4(n)

Existing Kiln Lead and Cadmium Emission Standards

(40CFR63.1204(a)(3) and 40CFR63.1206(b)(1)(i)) Combined Lead and Cadmium emissions from each 

existing Kiln (if still in operation) (K-250, K-350) shall not exceed 330.0 ug/dscm corrected to 7% O2. This 

new emission standard applies at all times for all existing Kiln operations except during periods of SSM 

provided that hazardous waste is not in an existing Kiln’s combustion chamber (i.e., the hazardous waste feed 

to the combustor (Kiln) has been cutoff for a period of time not less than the hazardous waste residence time) 

during those periods of operation.

5.E.4(o)

Alternative Existing Kiln Emission Standards

(40CFR63.1206(b)(10)) Giant Cement may submit a written petition to the Department and EPA 

recommending alternative combustor (Kiln) Semivolatile Metal, Low Volatile Metal, Mercury and/or 

Hydrochloric Acid/Chlorine Gas emission standards for the existing Kilns (if still in operation) (K-250, K350) . It may petition if it cannot achieve one(1) or more of these standards while using MACT because of 

raw material contributions to emissions of the regulated metals or Hydrochloric Acid/Chlorine Gas or it 

determines that Mercury is not present at detectable levels in its raw materials. The alternative standard 

recommended may be an operating requirement, such as a hazardous waste feedrate limitation for metals 

and/or Chlorine, and/or an emission limitation. It shall also include a requirement to use MACT or better, 

applicable to the standard(s) for which the Giant Cement is seeking relief. The alternative standard petition 

submitted shall include data or information documenting that raw material contributions to emissions prevent 

Giant Cement from complying with the emission standard(s) even though it is using MACT for the 

standard(s) for which it is seeking relief. If required, it shall also include data or information documenting 

that Mercury is not present at detectable levels in its raw materials, that increased Chlorine feedrate 

associated with the burning of hazardous waste, when compared to non-hazardous waste operations, do not 

significantly increase metal emissions attributable to raw materials and that emissions of the regulated metals 

and Hydrochloric Acid/Chlorine gas attributable to the hazardous waste only will not exceed the emission 

standards. Giant Cement shall not operate pursuant to its recommended alternative standards in lieu of the 

emission standards specified in this permit unless the Department approves the provisions of the alternative 

standard petition request or establishes other alternative standards and until Giant Cement submits a revised 

Notification of Compliance that incorporates the revised standards. For purposes of this alternative standard 

provision, MACT for new hazardous waste burning cement kilns is defined as listed in paragraphs (o)(1) 

through (o)(4).

(o)(1) For Mercury, a hazardous waste feedrate corresponding to an MTEC of 88 μg/dscm or less.

(o)(2) For Semivolatile Metals, a hazardous waste feedrate corresponding to an MTEC of 31,000 μg/dscm or 

less, and use of a PMCD that achieves particulate matter emissions of 0.15 kg/Mg dry feed or less.

(o)(3) For Low Volatile Metals, a hazardous waste federate corresponding to an MTEC of 54,000 μg/dscm 

or less and use of a PMCD that achieves particulate matter emissions of 0.15 kg/Mg dry feed or less.

(o)(4) For Hydrochloric Acid/Chlorine Gas, a hazardous waste Chlorine feedrate corresponding to an MTEC 

of 720,000 μg/dscm or less.
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CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-07 CLINKER HANDLING AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.5(a)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from each transfer point of Drag Conveyor K-58 and 

Elevator No.9 (K-77) shall not exhibit an opacity greater than 10% as determined by 40CFR60 Appendix A 

Method 9. This visible emissions standard applies at all times except during periods of startup, shutdown and 

malfunction.

5.E.5(b)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from 2 Clinker Storage Tanks (K-33, K-34), 4 

Clinker Storage Silos (K-35, K-36, K-37, K-38), Clinker Storage Tower K-49, Finish Mill No.6 Bin F-620 

and Clinker Reclaim Crusher K-602 shall each not exhibit an opacity greater than 10% as determined by 

40CFR60 Appendix A Method 9. This visible emission standard applies at all times except during periods 

of startup, shutdown and malfunction.

5.E.5(c)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from the Finish Mill No.7 Bin FG-71 shall not 

exhibit an opacity greater than 10% as determined by 40CFR60 Appendix A Method 9. This visible 

emissions standard applies at all times except during periods of startup, shutdown and malfunction.

5.E.5(d)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from each transfer point of Drag Conveyor K-1, 

Elevator No.1 (K-3), Elevator No.2 (K-4), Elevator No.3 (K-7), Elevator No.4 (K-8), Drag Conveyor K-9, 

Drag Conveyor K-10, Drag Conveyor K-11, A-Conveyor Belt K-65, Clinker Elevator K-66, Clinker Feeder 

F-501, Clinker Feeder F-502, Clinker Feeder F-503, Clinker Feeder F-504, Clinker Feeder F-506, Dust 

Screw Conveyor F-528, B Belt Conveyor K-17, C Belt Conveyor K-18, Elevator No.5 (K-54), Elevator 

No.6 (K-55), Drag Conveyor K-78 and Conveyor Belt K-79 shall not exhibit an opacity that exceeds 10% as 

determined by 40CFR60 Appendix A Method 9. This visible emission standard applies at all times except 

periods of startup, shutdown and malfunction.

CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-08 DUST HANDLING AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.6(a)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from each transfer point of Kiln No.2 Dust Insufflation 

Feeder K-293, Kiln No.2 Dust Insufflation Feeder K-294, Kiln No.3 Dust Insufflation Feeder K-393 and Kiln 

No.3 Dust Insufflation Feeder K-394 shall not exhibit an opacity greater than 10% as determined by 40CFR60 

Appendix A Method 9. This visible emissions standard applies at all times except during periods of startup, 

shutdown and malfunction.

5.E.6(b)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from the Dust Tank K-152, Kiln No.2 Dust Overflow 

Bin DBK-2, Kiln No.3 Dust Overflow Bin DBK-3 and Kiln No.4/No.5 Dust Storage Bin DCE-76 shall each 

not exhibit an opacity greater than 10% as determined by 40CFR60 Appendix A Method 9. This visible 

emission standard applies at all times except periods of startup, shutdown and malfunction.

5.E.6(c)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from each transfer point of Finish Mill No.6 Feeder F682 shall not exhibit an opacity greater than 10% as determined by 40CFR60 Appendix A Method 9. This 

visible emission standard applies at all times except periods of startup, shutdown and malfunction.
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CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-08 DUST HANDLING AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.6(d)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from the Kiln No.2 Dust Insufflation Pump K-290, Kiln 

No.3 Dust Insufflation Pump K-390, Kiln No.2/No.3 Excess Dust Storage Bin DCK-220, Kiln No.5 Dust 

Overflow Bin DBK-5, Finish Mill No.7 Fringe Bin (512-BN-01), Kiln No.2/No.3 Pug Mill (PM-23) and Kiln 

No.4/No.5 Pug Mill (PM-45) shall each not exhibit an opacity greater than 10% as determined by 40CFR60 

Appendix A Method 9. This visible emissions standard applies at all times except during periods of startup, 

shutdown and malfunction.

CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-09 GYPSUM PROCESSING EQUIPMENT)

Condition 

Number Condition

5.E.7(a)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from Gypsum Hopper FG-761, Gypsum Hopper F-621, 

Gypsum Bin and the Gypsum Storage Silo shall each not exhibit an opacity greater than 10% as determined by 

40CFR60 Appendix A Method 9. This visible emissions standard applies at all times except during periods of 

startup, shutdown and malfunction.

5.E.7(b)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from each transfer point of the Clinker/Gypsum Feeder, 

Gypsum Conveyor FG-760, Screw Feeder FG-761A, Gypsum Drag Conveyor FG-762 and Gypsum Conveyor 

Belt G-53 shall not exhibit an opacity greater than 10% as determined by 40CFR60 Appendix A Method 9. This 

visible emissions standard applies at all times except during periods of startup, shutdown and malfunction.

CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-10 CLINKER FINISH MILL EQUIPMENT)

Condition 

Number Condition

5.E.8(a)

(40CFR63.6(h), 40CFR63.1347 and 40CFR63.1348) Visible emissions discharged from the mill sweep or air 

separator air pollution control devices of the Finish Mill No.6 F-604, Air Separator FG-732 and Air Separator F608 shall not exhibit an opacity greater than 10%. Visible emissions from Cement Cooler FG-656 and Cement 

Cooler FG-726 shall each not exhibit an opacity greater than 10%. Compliance with these visible emissions 

standards shall determined by 40CFR60 Appendix A Method 9 and they apply at all times except periods of 

startup, shutdown and malfunction.

5.E.8(b)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from each conveyor transfer point of Gypsum Conveyor 

Belt F-601, Conveyor Belt F-602, Drag Conveyor F-603, Conveyor Belt FG-73, Conveyor Belt FG-73A, 

Conveyor Belt FG-77, Conveyor Belt FG-77A and Drag Conveyor FG-79 shall not exhibit an opacity greater than 

10% as determined by 40CFR60 Appendix A Method 9. This visible emission standard applies at all times except 

periods of startup, shutdown and malfunction.

5.E.8(c)

(40CFR63.6(h) and 40CFR63.1347) Visible emissions discharged from the mill sweep or air separator air 

pollution control device of Finish Mill No.7 (FG-714) shall not exhibit an opacity greater than 10% as determined 

by 40CFR60 Appendix A Method 9. This visible emission standard applies at all times except during periods of 

startup, shutdown and malfunction.
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CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-11 CEMENT STORAGE AND BULK LOADING EQUIPMENT)

Condition 

Number Condition

5.E.9(a)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from West Cement Bulk Loading (P-321), East Bulk 

Cement Loading (P-331), Silo Bank No.1 (P-150), Silo Bank No.2 (P-341) and Silo Bank No.3 (P-342) 

shall each not exhibit an opacity greater than 10% as determined by 40CFR60 Appendix A Method 9. This 

visible emission standard applies at all times except during periods of startup, shutdown and malfunction.

CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-12 CEMENT PACKING EQUIPMENT)

Condition 

Number Condition

5.E.10(a)

(40CFR63.6(h) and 40CFR63.1348) Visible emissions from the 12-Spout Packing Machine shall not exhibit 

an opacity that greater than 10% as determined by 40CFR60 Appendix A Method 9. This visible emission 

standard applies at all times except during periods of startup, shutdown and malfunction.

CURRENT EMISSION LIMITS AND STANDARDS (CURRENT UNIT ID C-13 STEAM BOILER)

Condition 

Number Condition

5.E.11(a)

(SC Regulation 62.5 Standard 1 Section I, Section II and Section III) Visible emissions from the Steam 

Boiler shall not exhibit an opacity greater than 20%. The Boiler shall also be operated such that particulate 

matter emissions do not exceed 0.6 lb/106 Btu and sulfur dioxide emissions do not exceed 3.5 lb/106 Btu.

CURRENT EMISSION LIMITS AND STANDARDS 

(CURRENT UNIT ID C-14 SLURRY STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.12(a)

(40CFR63.6(h) and 40CFR63.1348) Until removed from service, visible emissions from Kiln No.5 Feed 

Tank (RE-24-T), 5 Slurry Storage Tanks (RE-4 to RE-8), Kiln No.2/No.3 Feed Tank (K-103), Kiln No.2 

Feed Tank (K-202-T) and Kiln No.3 Feed Tank (K-302-T) shall each not exhibit an opacity greater than 

10% as determined by 40CFR60 Appendix A Method 9. This visible emission standard applies at all times 

except during periods of startup, shutdown and malfunction.

CURRENT EMISSION LIMITS AND STANDARDS (CURRENT UNIT ID C-15 RAW MILL EQUIPMENT)

Condition 

Number Condition

5.E.13(a)

(40CFR63.6(h) and 40CFR63.1348) Until removed from service, visible emissions from Raw Mill No.1 (R107), Raw Mill No.2 (R-207), Raw Mill No.3 (R-307) and Raw Mill No.4 (RD-16) shall each not exhibit an 

opacity greater than 10% as determined by 40CFR60 Appendix A Method 9. This visible emission standard 

applies at all times except during periods of startup, shutdown and malfunction.
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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-01 QUARRY/MARL HANDLING EQUIPMENT)

Condition 

Number Condition

5.E.14(a)

(40CFR60.11(c) and 40CFR60.672(c)) Fugitive emissions from the Quarry Crusher (Q-112) , Back-up 

Quarry Crusher (Q-114) and Roller Crusher (221-RC-01) shall each not exhibit an opacity that exceeds 15% 

as determined by 40CFR60 Appendix A Method 9 and the procedures of 40CFR60.675(c) and 

40CFR60.11(b). This visible emission standard applies at all times except during periods of startup, 

shutdown and malfunction.

5.E.14(b)

(40CFR60.11(c), 40CFR60.672(b) and 40CFR60.676(h)) Fugitive emissions from each conveyor transfer 

point of each Quarry Marl Conveyor Belt (Q-104 to Q-106, Q-108 to Q-110, Q-113)(Q-210, Q-211, Q-212, 

Q-212A) (221-AF-01, 221-BC-01) shall not exhibit an opacity that exceeds 10% when conveying nonsaturated materials as determined by 40CFR60 Appendix A Method 9 and the procedures of 

40CFR60.675(c) and 40CFR60.11(b). Fugitive emissions from each conveyor transfer point of each 

Quarry Marl Conveyor Belt shall exhibit no visible emissions when conveying saturated materials. This 

visible emission standard applies at all times except during periods of startup, shutdown and malfunction.

5.E.14(c)

(40CFR60.11(c) and 40CFR60.672(b)) Fugitive emissions from the Dump Hopper shall not exhibit an 

opacity greater than 10% as determined by 40CFR60 Appendix A Method 9 and the procedures of 

40CFR60.675(c) and 40CFR60.11(b). This visible emission standard applies at all times except during 

periods of startup, shutdown and malfunction

FUTURE EMISSION LIMITS AND STANDARDS 

(FUTURE UNIT ID F-02 COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Condition 

Number Condition

5.E.15(a)

(40CFR60.11(c), 40CFR60.252(a)(2), 40CFR60.252(c), 40CFR63.6(h) and 40CFR63.1348) After plant 

modifications are complete, visible emissions from the East Coal Mill (CH-33E) , West Coal Mill (CH-33W), 

2 Coal Feeders (CH-3), 2 Coal Hoppers (CH-4), Coal Radial Stacker (CH-7), Coal Transfer Hopper (CH-8), 

Coal Storage Silo (CH-16) and the Coal Mill Heater shall each not exhibit an opacity that exceeds 20% as 

determined by 40CFR60 Appendix A Method 9. Visible emissions from the Carbon Black Storage Bin, Coal 

Bin/Pump (461-BN-31, 461-BL-53) and Coal Bin/Pump (461-BN-42, 461-BL-51) shall each not exhibit an 

opacity that exceeds 10% as determined by 40CFR60 Appendix A Method 9. These visible emission 

standards apply at all times except during periods of startup, shutdown and malfunction.

5.E.15(b)

(40CFR60.11(c) and 40CFR60.252(c)) After plant modifications are complete, visible emissions from each 

conveyor transfer point of Coal Conveyor Belt CH-27, Coal Conveyor Belt CH-5 and Coal Conveyor Belt 

CH-13 shall not exhibit an opacity that exceeds 20% as determined by 40CFR60 Appendix A Method 9. This 

visible emission standard applies at all times except during periods of startup, shutdown and malfunction.
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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-03 WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.18(a)

(SC Regulation 62.5 Standard 4 Section IX(B)) Visible emissions from the Hazardous Waste Storage Building 

(GR-1), Vibrating Screen (K-702) and Shredder (K-703) shall each not exhibit an opacity greater than 20% as 

determined by 40CFR60 Appendix A Method 9.

5.E.18(b)

(40CFR63.693(d)(1)) After plant modifications are complete and when in operation, the Carbon Adsorption 

System shall recover 95% or more, on a weight-basis, of the TOC, less methane and ethane, contained in the 

vent stream entering the Carbon Adsorption System or recover 95% or more, on a weight-basis, of the total 

HAP listed in 40CFR63 Subpart DD Table 1 contained in the vent stream entering the Carbon Adsorption 

System.

FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Condition 

Number Condition

5.E.19(a)

New Kiln System Used As Vapor Incinerator

(40CFR61.349(a)(2) and 40CFR63.693(f)(1)) When the New Kiln System (when placed in operation) is 

used as a Vapor Incinerator to control emissions from the Waste Fuel Processing and Storage Equipment, it 

shall be operated to achieve one(1) of the performance options listed in paragraphs (a)(1) through (a)(3) of 

this condition. If Giant Cement is in compliance with the performance options as specified by paragraphs 

(a)(1) through (a)(3) of this condition, it also considered to be in compliance with the requirements of 

40CFR61.349(a)(2) if the total annual benzene quantity is equal to or greater than 10 Mg/yr (11 tpy). 

(a)(1) Maintain the conditions in the Vapor Incinerator (Kiln) combustion chamber at a residence time of 

0.5 seconds or longer and at a temperature of 760°C or higher.

(a)(2) Destroy the TOC, less methane and ethane, contained in the vent stream entering the Vapor 

Incinerator (Kiln) either by 95% or more, on a weight-basis, or achieve a total incinerator outlet 

concentration for the TOC, less methane and ethane, of less than or equal to 20 ppmv corrected to 3% O2, 

dry basis as determined by 40CFR60 Appendix A Method 25.

(a)(3) Destroy the HAP listed in 40CFR63 Subpart DD Table 1 contained in the vent stream entering the 

Vapor Incinerator (Kiln) either by 95% or more, on a total HAP weight-basis, or achieve a total incinerator 

outlet concentration for the HAP of less than or equal to 20 ppmv corrected to 3% O2, dry basis as 

determined by 40CFR60 Appendix A Method 25.
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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Condition 

Number Condition

5.E.19(b)

New Kiln System Mercury Emission Standard

(40CFR63.1204(b)(2) and 40CFR63.1206(b)(1) and 40CFR63.1206(b)(15)) Mercury emissions from the 

New Kiln System shall not exceed 120.0 μg/dscm @ 7.0% O2. In lieu of complying with this applicable 

Mercury standard, Giant Cement may instead elect to comply with an alternative Mercury standard 

consisting of Giant Cement not exceeding a hazardous waste feedrate corresponding to a MTEC of 120 

μg/dscm on a twelve-hour(12) rolling average. To document compliance with this operating requirement, 

Giant Cement shall conduct monitoring and recordkeeping according to paragraphs (b)(1) through (b)(4) of 

this condition. In lieu of the requirements specified by paragraphs (b)(1) through (b)(4) of this condition, 

Giant Cement may identify in the Notification of Compliance a minimum gas flowrate limit and a maximum 

feedrate limit of mercury from all hazardous waste feedstreams that ensures the MTEC calculated in 

paragraph (b)(3) is below the MTEC of 120 μg/dscm on a twelve-hour rolling average and interlock the 

minimum gas flowrate limit and maximum feedrate limits to the AWFCO system to stop hazardous waste 

burning when the gas flowrate or mercury feedrate exceeds the minimum gas flowrate or maximum 

feedrate of Mercury. Giant Cement shall also notify the RCRA authority in writing that it intends to comply 

with the alternative standard. These emission standards apply at all times for all New Kiln System 

operations except during periods of SSM provided that hazardous waste is not in the New Kiln System’s 

combustion chamber (i.e., the hazardous waste feed to the combustor (New Kiln System) has been cutoff 

for a period of time not less than the hazardous waste residence time) during those periods of operation.

(b)(1) Monitor and record the feedrate of Mercury for each hazardous waste feedstream.

(b)(2) Monitor with a CMS and record in the operating record the gas flowrate (either directly or by 

monitoring a surrogate parameter that you have correlated to gas flowrate)

(b)(3) Continuously calculate and record in the operating record a MTEC assuming mercury from all 

hazardous waste feedstreams is emitted.

(b)(4) Interlock the MTEC calculated in paragraph (b)(3) to the AWFCO system to stop hazardous waste 

burning when the MTEC exceeds 120 μg/dscm on a twelve-hour(12) rolling average.

5.E.19(c)

New Kiln System Dioxin/Furan Emission Standard

(40CFR63.1204(b)(1) and 40CFR63.1206(b)(1)(i)) Dioxin/Furan emissions from the New Kiln System 

(when placed in operation) shall not exceed 0.20 ng TEQ/dscm corrected to 7% oxygen. Dioxin/Furan 

emissions from the New Kiln System may exceed 0.20 ng TEQ/dscm but no more than 0.40 ng TEQ/dscm 

corrected to 7% oxygen provided that the combustion gas temperature at the inlet to the initial dry PMCD is 

400°F or lower based on the average of the test run average temperatures. This emission standard applies at 

all times for all New Kiln System operations except during periods of SSM provided that hazardous waste is 

not in the New Kiln System’s combustion chamber (i.e., the hazardous waste feed to the combustor (New 

Kiln) has been cutoff for a period of time not less than the hazardous waste residence time) during those 

periods of operation.

5.E.19(d)

New Kiln System Combined Arsenic, Beryllium and Chromium Emission Standard

(40CFR63.1204(b)(4) and 40CFR63.1206(b)(1)(i)) Combined Arsenic, Beryllium and Chromium emissions 

from the New Kiln System (when placed in operation) shall not exceed 54.0 μg/dscm @ 7.0% O2. This 

emission standard applies at all times for all New Kiln System operations except during periods of SSM 

provided that hazardous waste is not in the New Kiln System’s combustion chamber (i.e., the hazardous 

waste feed to the combustor (New Kiln System) has been cutoff for a period of time not less than the 

hazardous waste residence time) during those periods of operation.
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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Condition 

Number Condition

5.E.19(e)

New Kiln System Nickel Emission Standard

(SC Regulation 61-62.5 Standard 3 Section III Table III) Nickel emissions from the New Kiln System 

(when placed in operation) shall not exceed 6.0E-03 lb/106 Btu THI while burning any waste other than 

virgin fuel. 

5.E.19(f)

New Kiln System Combined Lead and Cadmium Emission Standard

(40CFR63.1204(b)(3) and 40CFR63.1206(b)(1)(i)) Combined Lead and Cadmium emissions from the New

Kiln System (when placed in operation) shall not exceed 180.0 μg/dscm @ 7.0% O2. This emission standard 

applies at all times for all New Kiln System operations except during periods of SSM provided that 

hazardous waste is not in the New Kiln System’s combustion chamber (i.e., the hazardous waste feed to the 

combustor (New Kiln System) has been cutoff for a period of time not less than the hazardous waste 

residence time) during those periods of operation.

5.E.19(g)

New Kiln System Combined Hydrochloric Acid and Chlorine Gas Emission Standard

(40CFR63.1204(b)(6) and 40CFR63.1206(b)(1)(i)) Combined Hydrochloric Acid and Chlorine Gas 

emissions from the New Kiln System (when placed in operation) shall not exceed 86.0 ppm @ 7.0% O2 Dry 

Basis, HCl equivalents. This emission standard applies at all times for all New Kiln operations except during 

periods of SSM provided that hazardous waste is not in the New Kiln System’s combustion chamber (i.e., the 

hazardous waste feed to the combustor (New Kiln System) has been cutoff for a period of time not less than 

the hazardous waste residence time) during those periods of operation.

5.E.19(h)

New Kiln System and New Clinker Cooler Visible Emission Standard

(40CFR63.1204(b)(7), 40CFR63.1345(a)(2) and 40CFR63.1206(b)(1)(i)) The New Kiln System and New

Clinker Cooler (when placed in operation) will exhaust at a common emission point (Main Stack). Visible 

emissions from the Main Stack shall not exceed 20% opacity This emission standard applies at all times for 

all New Kiln System operations except during periods of SSM provided that hazardous waste is not in the 

New Kiln System’s combustion chamber (i.e., the hazardous waste feed to the combustor (New Kiln System) 

has been cutoff for a period of time not less than the hazardous waste residence time) during those periods 

of operation.

5.E.19(i)

New Kiln System and New Clinker Cooler PM Emission Standards

(SC Regulation 62.5 Standard 4 Section IV and 40CFR63.1345(a)(2)) Particulate matter emissions (E) 

from the New Kiln System (when placed in operation) shall not exceed the most restrictive particulate matter 

emission limit calculated from between the two(2) equations specified in paragraphs (i)(1) and (i)(2) of this 

condition. Particulate matter emissions (E) from the New Clinker Cooler (when placed in operation) shall 

not exceed the allowable particulate matter emission limit as specified in paragraph (i)(3). The total 

allowable particulate matter emissions from both shall be the sum of each allowable individual particulate 

matter emission limit since both exhaust at a common emission point (Main Stack).

(i)(1) E(lb/hr) = ((3.269E-05)(P3)) - ((0.01049)(P2)) + ((1.164)(P)) + 2.823 (P in tph)

(i)(2) E = 0.30 lb/ton of dry feed 

(i)(3) E = 0.10 lb/ton of dry feed
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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Condition 

Number Condition

5.E.19(j)

New Kiln System CO and Hydrocarbon Emission Standards

(SC Regulation 61-62.5 Standard 7, 40CFR63.1204(b)(5) and 40CFR63.1206(b)(6)) The New Kiln System 

(when placed in operation) shall be operated to achieve one(1) of the performance specifications for Carbon 

Monoxide and Hydrocarbon emissions as specified by paragraphs (j)(1) and (j)(2) of this condition. If Giant 

Cement complies with these emissions standards by documenting continuous compliance with the Carbon 

Monoxide standard using a CEMS and documenting compliance with the Hydrocarbon standard during the 

DRE performance test or its equivalent, then if a DRE performance test is acceptable as documentation of 

compliance with the DRE standard, Giant Cement may use the highest hourly rolling average Hydrocarbon 

level achieved during the DRE performance test runs to document compliance with the hydrocarbon

standard. An acceptable DRE performance test is any test for which the data and results are determined to 

meet quality assurance objectives (on a site-specific basis) such that the results adequately demonstrate 

compliance with the DRE standard. If during this acceptable DRE performance test Giant Cement did not 

obtain hydrocarbon emissions data sufficient to document compliance with the hydrocarbon standard, it must 

perform, as part of the performance test, an equivalent DRE performance test to document compliance with 

the hydrocarbon standard. An equivalent DRE performance test shall be comprised of a minimum of three 

runs each with a minimum duration of one(1) hour during which the combustor (New Kiln System) is 

operated as close as reasonably possible to the operating parameter limits that were established based on the 

initial DRE performance test. The highest hourly rolling average hydrocarbon emission level achieved must 

be used during the equivalent DRE performance test to document compliance with the hydrocarbon 

standard. Giant Cement may also elect to perform a DRE performance test as part of the Comprehensive 

Performance Test.

(j)(1) Carbon Monoxide emissions in the by-pass or midkiln gas sampling system shall not exceed 100 ppmv, 

over an hourly rolling average (monitored continuously with a CEMS), dry basis and corrected to 7% O2. If 

Giant Cement elects to comply with this Carbon Monoxide emission standard rather than the Hydrocarbon 

emission standard specified in paragraph (j)(2), it also must document that, during the DRE performance test 

runs, that Hydrocarbon emissions do not exceed 10 ppmv during those runs, over an hourly rolling average 

(monitored continuously with a CEMS), dry basis, corrected to 7% oxygen, and reported as propane. VOC 

emissions from the Main Stack shall not exceed 0.55 lb/ton of clinker (42 ppmv), three(3)- hour block 

average.

(j)(2) Hydrocarbon emissions in the by-pass duct or midkiln gas sampling system shall not exceed 10 ppmv, 

over an hourly rolling average (monitored continuously with a CEMS), dry basis, corrected to 7% O2 and 

reported as propane. Carbon Monoxide emissions from the Main Stack shall not exceed 6.8 lb/ton clinker, 

30 day rolling average. 
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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Condition 

Number Condition

5.E.19(k)

Alternative New Kiln System Emission Standards

(40CFR63.1206(b)(10)) Giant Cement may submit a written petition to the Department and EPA 

recommending alternative combustor (Kiln) Semivolatile Metal, Low Volatile Metal, Mercury and/or 

Hydrochloric Acid/Chlorine Gas emission standards for the New Kiln System (when placed in operation) . It 

may petition if it cannot achieve one(1) or more of these standards while using MACT because of raw

material contributions to emissions of the regulated metals or Hydrochloric Acid/Chlorine Gas or it 

determines that Mercury is not present at detectable levels in its raw materials. The alternative standard 

recommended may be an operating requirement, such as a hazardous waste feedrate limitation for metals 

and/or Chlorine, and/or an emission limitation. It shall also include a requirement to use MACT or better, 

applicable to the standard(s) for which the Giant Cement is seeking relief. The alternative standard petition 

submitted shall include data or information documenting that raw material contributions to emissions

prevent Giant Cement from complying with the emission standard(s) even though it is using MACT for the 

standard(s) for which it is seeking relief. If required, it shall also include data or information documenting 

that Mercury is not present at detectable levels in its raw materials, that increased Chlorine feedrate 

associated with the burning of hazardous waste, when compared to non-hazardous waste operations, do not 

significantly increase metal emissions attributable to raw materials and that emissions of the regulated 

metals and Hydrochloric Acid/Chlorine gas attributable to the hazardous waste only will not exceed the 

emission standards. Giant Cement shall not operate pursuant to its recommended alternative standards in 

lieu of the emission standards specified in this permit unless the Department approves the provisions of the 

alternative standard petition request or establishes other alternative standards and until Giant Cement 

submits a revised Notification of Compliance that incorporates the revised standards. For purposes of this 

alternative standard provision, MACT for new hazardous waste burning cement kilns is defined as listed in 

paragraphs (k)(1) through (k)(4).

(k)(1) For Mercury, a hazardous waste feedrate corresponding to an MTEC of 7 μg/dscm or less.

(k)(2) For Semivolatile Metals, a hazardous waste feedrate corresponding to an MTEC of 31,000 μg/dscm 

or less, and use of a PMCD that achieves particulate matter emissions of 0.15 kg/Mg dry feed or less.

(k)(3) For Low Volatile Metals, a hazardous waste feedrate corresponding to an MTEC of 15,000 μg/dscm 

or less and use of a PMCD that achieves particulate matter emissions of 0.15 kg/Mg dry feed or less.

(k)(4) For Hydrochloric Acid/Chlorine Gas, a hazardous waste Chlorine feedrate corresponding to an 

MTEC of 420,000 μg/dscm or less.
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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Condition 

Number Condition

5.E.19(l)

New Kiln System Benzene-Containing Waste Treatment Standards

(40CFR61.342(a) and 40CFR61.348(a)) If the total annual benzene quantity is equal to or greater than 10 

Mg/yr (11 tpy) and when the New Kiln System (when placed in operation) is used as Benzene-Containing 

Waste Treatment Process, it shall be operated to achieve one(1) of the performance options listed in 

paragraphs (m)(1) through (m)(3) of this condition.

(l)(1) Remove benzene from the waste stream to a level less than 10 ppmw on a flow-weighted annual 

average basis. For the purpose of complying with the requirements of this paragraph, the intentional or 

unintentional reduction in the benzene concentration of a waste stream by dilution of the waste stream with 

other wastes or materials is not allowed.

(l)(2) Remove benzene from the waste stream by 99% or more on a mass basis.

(l)(3) Destroy benzene in the waste stream by incinerating the waste to achieve a DRE of 99% or greater for 

benzene.

5.E.19(m)

New Kiln System DRE Standard

(SC Standard 3 Section III(L)(2), 40CFR63.1204(c)(1), 40CFR63.1204(c)(3) and 40CFR63.1206(b)(7)) 

The New Kiln System (when placed in operation) shall achieve a DRE of 99.99% for each designated 

POHC. Giant Cement shall calculate the DRE for each POHC as specified by equation (m)(1) of this 

condition and treat the POHCs in the waste feed that it specifies to the extent required. Giant Cement shall 

specify one or more POHCs from the list of hazardous air pollutants established by 42 U.S.C. 7412(b)(1), 

excluding caprolactam (CAS number 105602) for each waste to be burned. Giant Cement must base this 

specification on the degree of difficulty of incineration of the organic constituents in the waste and on their 

concentration or mass in the waste feed, considering the results of waste analyses or other data and 

information. Giant Cement must document compliance with this DRE standard only once provided that it 

does not modify the New Kiln System after the DRE performance test in a manner that could affect its 

ability to achieve the standard. Giant Cement may use any DRE performance test data that shows the New

Kiln System achieves the required level of DRE provided that Giant Cement has not modified the New Kiln 

System’s design or operation in a manner that could effect its ability to achieve the DRE standard since the 

DRE performance test was performed and the DRE performance test data meet quality assurance objectives 

determined on a site-specific basis. Since Giant Cement may feed hazardous waste at a location in the New

Kiln System’s combustion system other than the normal flame zone, then it shall demonstrate compliance 

with the DRE standard during each Comprehensive Performance Test. Since Giant Cement will not have 

previous DRE performance test data for the New Kiln System to document conformance with the DRE 

standard then it must perform DRE testing during the initial Comprehensive Performance Test.

(m)(1) DRE = [1-(Wout / Win)] x 100%

Win = mass feedrate of POHC in a waste feedstream

Wout = mass emission rate of the same POHC present in exhaust emissions prior to release to the 

atmosphere.
Giant Cement Company

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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT)

Condition 

Number Condition

5.E.19(n)

New Kiln CO and Hydrocarbon Emission Standards for Feeding Hazardous Waste at Other Locations

(40CFR63.1206(b)(13)(i)(B)) Giant Cement shall not discharge or cause combustion gases to be emitted 

into the atmosphere that contain either Hydrocarbons in the Main Stack in excess of 20 ppmv, over an hourly 

rolling average (monitored continuously with a CEMS), dry basis, corrected to 7% O2 and reported as 

propane or Hydrocarbons both in the by-pass duct and at a preheater tower combustion gas monitoring 

location in excess of 10 ppmv, at each location, over an hourly rolling average (monitored continuously with 

a CEMS), dry basis, corrected to 7% O2 and reported as propane. If the only firing location of hazardous 

waste upstream (in terms of gas flow) of the point where combustion gases are diverted into the bypass duct 

is at the Kiln end where products are normally discharged, then both Hydrocarbons at the preheater tower 

combustion gas monitoring location must not exceed 10 ppmv, over an hourly rolling average (monitored 

continuously with a CEMS), dry basis, corrected to 7% O2, reported as propane and either Hydrocarbons in 

the by-pass duct must not exceed 10 ppmv, over an hourly rolling average (monitored continuously with a 

CEMS), dry basis, corrected to 7% O2, reported as propane or Carbon Monoxide must not exceed 100 

ppmv, over an hourly rolling average (monitored continuously with a CEMS), dry basis, and corrected to 7% 

O2. If Giant Cement complies with the Carbon Monoxide standard of 100 ppmv in the by-pass duct, then it 

must also not discharge or cause combustion gases to be emitted into the atmosphere that contain 

Hydrocarbons in the by-pass duct in excess of 10 ppmv, over an hourly rolling average (monitored 

continuously with a CEMS), dry basis, corrected to 7% O2, reported as propane, at any time during the 

DRE performance test runs or their equivalent. 
Giant Cement Company

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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-05 CLINKER HANDLING AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.20(a)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from the 

No.4 FM bin, No.5 FM bin, Storage Silo K-37, Storage Silo K-38, Storage Tower K-49, No.6 FM bin F620, No.7 FM bin FG-71, Hopper 471-VF-08, Hopper 513-CV-11 and Clinker Silo 513-SI-10 shall each 

not exhibit an opacity that exceeds 10% as determined by 40CFR60 Appendix A Method 9. These visible 

emission standards apply at all times except during periods of startup, shutdown and malfunction.

5.E.20(b)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from each 

transfer point of Drag Conveyor K-9, Drag Conveyor K-10, Belt Conveyor K-11, Elevator K-66, Feeder 

F-501, Feeder F-502, Feeder F-503, Feeder F-504, Feeder F-506, Conveyor F-528, A-Belt Conveyor, 

Elevators No.5, Elevator No.6, Conveyor K-58, Elevator No.9, Drag Conveyor K-78, Conveyor K-79, 

Conveyor 471-DB-01, Conveyor 471-DB-03, Conveyor 471-BC-09, Conveyor 471-BC-05 and 

Conveyor 513-BC-13 shall not exhibit an opacity that exceeds 10% as determined by 40CFR60 

Appendix A Method 9. These visible emission standards apply at all times except during periods of 

startup, shutdown and malfunction.

FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-06 DUST HANDLING AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.21(a)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from the 

Kiln 4/5 Dust Bin, Finish Mill No.7 Fringe Bin and Pugmill shall each not exhibit an opacity that 

exceeds 10% as determined by 40CFR60 Appendix A Method 9. These visible emission standards apply 

at all times except during periods of startup, shutdown and malfunction.

5.E.21(b)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from each 

transfer point of the Finish Mill No.6 Feeder and Finish Mill No.7 Feeder shall not exhibit an opacity 

that exceeds 10% as determined by 40CFR60 Appendix A Method 9. These visible emission standards 

apply at all times except during periods of startup, shutdown and malfunction.

FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-07 GYPSUM PROCESSING EQUIPMENT)

Condition 

Number Condition

5.E.22(a)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from the 

Gypsum Hopper FG-761, Conveyor/Hopper G-53, Gypsum Hopper F-621, Gypsum Bin FG-75, Gypsum 

Bin 513-BN-06, Limestone Bin 513-BN-03, and the Dump Hopper 513-DH-01 shall each not exhibit an 

opacity that exceeds 10% as determined by 40CFR60 Appendix A Method 9. These visible emission 

standards apply at all times except during periods of startup, shutdown and malfunction.
Giant Cement Company

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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-07 GYPSUM PROCESSING EQUIPMENT)

Condition 

Number Condition

5.E.22(b)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from each 

transfer point of Conveyor FG-760, Screw Feeder FG-761A, Drag Conveyor FG-762, Conveyor 513-

WF-02, Conveyor 513-WF-05, Conveyor 513-WF-08, Conveyor 513-BC-09, Conveyor 513-BC-01 and 

Conveyor 513-SC-01 shall not exhibit an opacity that exceeds 10% as determined by 40CFR60 Appendix 

A Method 9. These visible emission standards apply at all times except during periods of startup, 

shutdown and malfunction.

FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-08 CLINKER FINISH MILL EQUIPMENT)

Condition 

Number Condition

5.E.23(a)

(40CFR63.6(h), 40CFR63.1347 and 40CFR63.1348) After plant modifications are complete, visible 

emissions discharged from the mill sweep or air separator air pollution control device of Air Separator 

F-512, Finish Mill No.6 (F-604), Air Separator F-608, Finish Mill No.7 (FG-714), Air Separator FG-732, 

Finish Mill 533-BM-06 and the High Efficiency Separator 533-SR-13 shall not exhibit an opacity that 

exceeds10% as determined by 40CFR60 Appendix A Method 9. Visible emissions from Air Slide F-519, 

Spill Bin F-524, Cement Cooler FG-656, and Cement Cooler FG-726 shall each not exhibit an opacity 

that exceeds 10% as determined by 40CFR60 Appendix A Method 9. These visible emission standards 

apply at all times except during periods of startup, shutdown and malfunction. 

5.E.23(b)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from each 

transfer point of Conveyor F-601 Conveyor F-602, Drag Conveyor F-603, Conveyor FG-73, Conveyor 

FG-73A, Gypsum Weigh Feeder FG-77, Gypsum Spill Screw FG-77A, Drag Conveyor FG-79, Air 

Gravity Conveyor 533-AS-14, Air Gravity Conveyor 533-AS-10, Air Gravity Conveyor 533-AS-20, Air 

Gravity Conveyor 533-AS-25 and Bucket Elevator 533-BE-11 shall not exhibit an opacity that exceeds 

10% as determined by 40CFR60 Appendix A Method 9. These visible emission standards apply at all 

times except during periods of startup, shutdown and malfunction.

FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-09 CEMENT STORAGE AND BULK LOADING EQUIPMENT)

Condition 

Number Condition

5.E.24(a)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from Silo 

Bank No.1, Silo Bank No.2, Silo Bank No.3, Railcar Bulk Loading and Truck Bulk Loading shall each 

not exhibit an opacity that exceeds 10% as determined by 40CFR60 Appendix A Method 9. These visible 

emission standards apply at all times except during periods of startup, shutdown and malfunction.
Giant Cement Company

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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-09 CEMENT STORAGE AND BULK LOADING EQUIPMENT)

Condition 

Number Condition

5.E.24(b)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from Air 

Gravity Conveyor 543-AS-01, Air Gravity Conveyor 543-AS-02, Air Gravity Conveyor 543-AS-03, Air 

Gravity Conveyor 543-AS-04, Air Gravity Conveyor 543-AS-05, Air Gravity Conveyor 543-AS-06, Air 

Gravity Conveyor 543-AS-07, and Bucket Elevator 543-BE-70 shall each not exhibit an opacity that 

exceeds 10% as determined by 40CFR60 Appendix A Method 9. These visible emission standards apply 

at all times except during periods of startup, shutdown and malfunction.

FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-10 CEMENT PACKING EQUIPMENT)

Condition 

Number Condition

5.E.25(a)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from the 

12-Spout Packing Machine shall not exhibit an opacity that exceeds 10% as determined by 40CFR60 

Appendix A Method 9. This visible emission standard applies at all times except during periods of 

startup, shutdown and malfunction.

FUTURE EMISSION LIMITS AND STANDARDS (FUTURE UNIT ID F-11 STEAM BOILER) 

Condition 

Number Condition

5.E.26(a)

(SC Regulation 62.5 Standard 1 Section I, Section II and Section III) Visible emissions from the Steam 

Boiler shall not exhibit an opacity that exceeds 20%. The Boiler shall also be operated such that 

particulate matter emissions do not exceed 0.6 lb/106 Btu and sulfur dioxide emissions do not exceed 3.5 

lb/106 Btu.

FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-12 NEW MATERIAL TRANSFER AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.27(a)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from 

Storage Bin 311-BN-01, Storage Bin 311-BN-02, Storage Bin 311-BN-03, Hopper 311-CV-26, Dust Bin 

351-BN-70, Raw Meal Silos (Nos. 1 to 6), Interstice Silos (Nos. 7 and 8), Storage Bin 351-BN-12, 

Weigh Bin 235-BN-35, Screw Pump Hopper 245-SP-45, Aeropol, and Fly Ash Silo 235-BN-30 shall 

each not exhibit an opacity that exceeds 10% as determined by 40CFR60 Appendix A Method 9. These 

visible emission standards apply at all times except during periods of startup, shutdown and malfunction.
Giant Cement Company

TV-0900-0002

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FUTURE EMISSION LIMITS AND STANDARDS

(FUTURE UNIT ID F-12 NEW MATERIAL TRANSFER AND STORAGE EQUIPMENT)

Condition 

Number Condition

5.E.27(b)

(40CFR63.6(h) and 40CFR63.1348) After plant modifications are complete, visible emissions from each 

transfer point Conveyor 311-WF-06, Conveyor 311-WF-08, Conveyor 311-WF-10, Conveyor 311-BC13, Conveyor 311-BC-14, Conveyor 311-BC-27, Conveyor 311-BC-28, Conveyor 311-CV-30, Air 

Gravity Conveyor 341-AS-01, Air Gravity Conveyor 341-AS-02, Bucket Elevator 351-BE-76, Screw

Conveyor 331-SC-22, Screw Conveyor 351-SC-31, Bucket Elevator 341-BE-05, Air Gravity Conveyor 

341-AS-07, Air Gravity Conveyor 341-AS-07AS3, Air Gravity Conveyor 341-AS-07AS4, Air Gravity 

Conveyor 341-AS-16AS1, Air Gravity Conveyor 341-AS-16AS2, Air Gravity Conveyor 351-AS-01, 

Bucket Elevator 351-BE-10, Screw Conveyor 351-SC-75, Air Gravity Conveyor 351-AS-11, Air Gravity 

Conveyor 351-AS-14, and Air Gravity Conveyor 613-AS-03 shall not exhibit an opacity that exceeds 

10% as determined by 40CFR60 Appendix A Method 9. These visible emission standards apply at all 

times except during periods of startup, shutdown and malfunction.

PART 6.0 MONITORING AND REPORTING REQUIREMENTS

[SC Regulation 61-62.1, Section II]; [SC Regulation 61-62.70.6(a)(3)(i)(B)]

A. MONITORING AND REPORTING

Tables 6.1 through 6.49 contain summaries of the monitoring and reporting required of this facility.

TABLE 6.1 MONITORING AND REPORTING (FACILITY OPERATING RECORD REQUIREMENTS)

Current 

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-05 F-04

40CFR63 Subpart EEE 

Facility Operating 

Record Requirements

N/A See Condition N/A N/A 6.B.1(a)

TABLE 6.2 MONITORING AND REPORTING (STARTUPS, SHUTDOWNS AND MALFUNCTIONS)

Current 

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-05 F-04 40CFR63 Subpart EEE

SSM Plan Requirements N/A See Condition N/A N/A 6.B.2(a)
Giant Cement Company

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TABLE 6.3 MONITORING AND REPORTING (STARTUPS, SHUTDOWNS AND MALFUNCTIONS)

Current 

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-04

C-06

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-05

F-06

F-07

F-08

F-09

F-10

F-12

40CFR63 Subpart DD

and

40CFR63 Subpart LLL

SSM Plan Requirements

N/A See Condition N/A N/A 6.B.2(b)

C-05 F-04

Development and Department 

Approval of 40CFR63 Subpart 

EEE SSM Plan 

N/A

Submit Plan

for 

Approval

N/A N/A 6.B.2(c)

C-02

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Operation and Maintenance

of

Sources Subject to 40CFR63 

Subpart DD, 40CFR63 Subpart 

EEE and 40CFR63 Subpart LLL 

During SSM

N/A See Condition See Condition See Condition 6.B.2(d)

C-02

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Records of Corrective Actions 

Taken During Periods of SSM 

When Such Actions Are 

Consistent with the Procedures 

Specified in an Affected Source's 

SSM Plan

N/A Recordkeeping N/A N/A 6.B.2(e)
Giant Cement Company

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TABLE 6.4 MONITORING AND REPORTING (STARTUPS, SHUTDOWNS AND MALFUNCTIONS)

Current 

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Records of Corrective Actions 

Taken During Periods of SSM 

when Such Actions are Not 

Consistent with the Procedures 

Specified in an Affected Source's 

SSM Plan

N/A Recordkeeping N/A N/A 6.B.2(f)

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Records of the SSM Plan(s) 

Required by 40CFR63 Subpart 

DD and 40CFR63 Subpart LLL

N/A Recordkeeping N/A N/A 6.B.2(g)

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Revisions to a SSM Plan N/A See Condition N/A N/A 6.B.2(h)

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

SSM Records

for 

Process Equipment

N/A Recordkeeping N/A N/A 6.B.2(i)
Giant Cement Company

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TABLE 6.5 MONITORING AND REPORTING (STARTUPS, SHUTDOWNS AND MALFUNCTIONS)

Current 

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Immediate SSM Reports N/A Submit Report N/A See

Condition 6.B.2(j)

C-02

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Periodic SSM Reports N/A Submit Report N/A See

Condition 6.B.2(k)

C-05 F-04

Kiln Operations

Under

The 40CFR63 Startup, Shutdown 

and Malfunction Plan

N/A See Condition N/A N/A 6.B.2(l)

C-05 F-04

Compliance

With

AWFCO Requirements When 

Burning Hazardous Waste During 

Startups and Shutdowns

N/A See Condition N/A N/A 6.B.2(m)

C-05 F-04

Excessive Exceedances

During

Kiln Malfunctions

N/A See Condition See Condition See Condition 6.B.2(n)
Giant Cement Company

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TABLE 6.6 MONITORING AND REPORTING (CONTINUOUS MONITORING SYSTEMS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

CMS Requirements

for

Combining 

of 

Effluents

N/A See Condition N/A N/A 6.B.3(a)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Reporting Requirements

for

Multiple CMS

N/A See Condition N/A See Condition 6.B.3(b)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

CMS 

Operation 

and 

Maintenance

N/A See Condition N/A N/A 6.B.3(c)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

CMS Installation N/A See Condition N/A N/A 6.B.3(d)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Minimum Procedures 

for

COMS

N/A See Condition N/A N/A 6.B.3(e)

K-250

K-350

K-270

K-370

321-RM-11

321-SR-12

421

431

441-CC-01

Records of CMS Zero 

(Low-Level) and HighLevel Calibration Drifts

for CMS except CPMS

N/A See Condition Daily N/A 6.B.3(f)

K-250

K-350

321

421

431

441-CC-01

CPMS System

Response Checks N/A See Condition Daily N/A 6.B.3(g)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records 

of 

All CMS 

Calibration Checks

N/A Recordkeeping N/A N/A 6.B.3(h)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records 

of 

All Adjustments and 

Maintenance Performed 

on CMS

N/A Recordkeeping N/A N/A 6.B.3(i)
Giant Cement Company

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TABLE 6.7 MONITORING AND REPORTING (CONTINUOUS MONITORING SYSTEMS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition

Number

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

CMS Quality Control 

Program N/A See Condition N/A N/A 6.B.3(j)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records

of 

CMS Malfunction or 

Inoperative Periods

N/A Recordkeeping N/A N/A 6.B.3(k)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Out of Control CMS N/A See Condition N/A N/A 6.B.3(l)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records 

of 

All Required CMS 

Measurements

N/A Recordkeeping N/A N/A 6.B.3(m)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records of the Date and 

Time that Identify 

Inoperative CMS Periods

N/A Recordkeeping N/A N/A 6.B.3(n)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records of the Date and 

Time that Identify Out of 

Control CMS Periods

N/A Recordkeeping N/A N/A 6.B.3(o)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records of Total Process 

Operating Time During the 

Reporting Period

N/A Recordkeeping N/A N/A 6.B.3(p)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records of the Specific 

Identification of Each 

Period of Excess Emissions 

and Parameter Monitoring 

Exceedances

N/A Recordkeeping N/A N/A 6.B.3(q)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records

of

CMS Malfunctions, 

Corrective Actions and 

Repairs

N/A Recordkeeping N/A N/A 6.B.3(r)
Giant Cement Company

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TABLE 6.8 MONITORING AND REPORTING (CONTINUOUS MONITORING SYSTEMS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Emission Data 

Units of Measurement N/A See Condition N/A N/A 6.B.3(s)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Use of Monitoring Data 

Recorded During Periods of 

Unavoidable CMS 

Breakdowns, Out-of-Control 

Periods, Repairs, 

Maintenance Periods, 

Calibration Checks and Zero 

(Low-Level) and High-Level 

Adjustments

N/A See Condition N/A N/A 6.B.3(t)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records

of

All CMS Measurements 

Needed to Demonstrate 

Compliance With a Relevant 

Standard 

N/A Recordkeeping N/A N/A 6.B.3(u)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Reduction 

of 

COMS and CEMS Data

N/A See Condition N/A N/A 6.B.3(v)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Recording of CMS Data N/A See Condition N/A N/A 6.B.3(w)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Content and Submittal Dates 

for 

Excess Emissions and CMS 

Performance Reports

N/A See Condition N/A See

Condition 6.B.3(x)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Records 

of 

Procedures that are Part of a 

CMS Quality Control 

Program

N/A Recordkeeping N/A N/A 6.B.3(y)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Summary Report 

Content Requirements N/A See Condition N/A N/A 6.B.3(z)
Giant Cement Company

TV-0900-0002

Page 89 of 213

(permit updated 6/8/06)

TABLE 6.9 MONITORING AND REPORTING (CONTINUOUS MONITORING SYSTEMS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Submission 

of 

Only the Summary Report

N/A See Condition N/A N/A 6.B.3(aa)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Reduction in the Frequency 

of Submitting Excess 

Emissions and CMS 

Performance and/or Summary 

Reports

N/A See Condition N/A N/A 6.B.3(bb)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Submission of Both the 

Summary Report and the 

Excess Emissions and CMS 

Performance Report

N/A See Condition N/A N/A 6.B.33(cc)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Excess Emissions and CMS 

Performance Reports and/or 

Summary Reports

N/A Submit Reports N/A See

Condition 6.B.3(dd)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Resumption of the Normal 

Frequency of Submitting 

Excess Emissions and CMS 

Performance and/or 

Summary Reports

N/A See Condition N/A N/A 6.B.3(ee)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Request

to

Reduce Frequency of Excess 

Emissions and CMS 

Performance Reports

N/A See Condition N/A N/A 6.B.3(ff)
Giant Cement Company

TV-0900-0002

Page 90 of 213

(permit updated 6/8/06)

TABLE 6.10 MONITORING AND REPORTING (AIR POLLUTION CONTROL EQUIPMENT)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Air Pollution Control

and 

Monitoring Equipment 

Maintenance Records

N/A Recordkeeping N/A N/A 6.B.4(a)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Operation and Maintenance 

of

Air Pollution Control 

Equipment

N/A See Condition See Condition N/A 6.B.4(b)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Records of the Occurrence 

and Duration of Air Pollution 

Control and Monitoring 

Equipment

N/A Recordkeeping N/A N/A 6.B.4(c)
Giant Cement Company

TV-0900-0002

Page 91 of 213

(permit updated 6/8/06)

TABLE 6.11 MONITORING AND REPORTING (REGULATION APPLICABILITY DETERMINATIONS)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-01

C-02

C-03

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-01

F-02

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Recordkeeping Requirement

for

Regulation Applicability 

Determinations

N/A Recordkeeping N/A N/A 6.B.5(a)

TABLE 6.12 MONITORING AND REPORTING (CMS PERFORMANCE EVALUATIONS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

CMS Performance Evaluations N/A

Conduct

Performance

Evaluations

N/A N/A 6.B.6(a)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Notification

of 

CMS Performance Evaluations

N/A Submit

Notifications N/A N/A 6.B.6(b)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Content of CMS Performance 

Evaluation Test Plan N/A

Develop

Evaluation

Test Plan

N/A N/A 6.B.6(c)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Submission of CMS Performance 

Evaluation Test Plan N/A

Submit

Evaluation

Test Plan

N/A N/A 6.B.6(d)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Department Approval of the CMS 

Performance Evaluation Test Plan N/A See Condition N/A N/A 6.B.6(e)
Giant Cement Company

TV-0900-0002

Page 92 of 213

(permit updated 6/8/06)

TABLE 6.13 MONITORING AND REPORTING (CMS PERFORMANCE EVALUATIONS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Department Failure to 

Approve or Disapprove a 

CMS Performance Evaluation 

Plan

N/A See Condition N/A N/A 6.B.6(f)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Conduct

of

CMS Performance Evaluations 

and CMS Performance 

Evaluation Dates

N/A See Condition N/A N/A 6.B.6(g)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Reporting

of

CMS Performance 

Evaluation Results

N/A Submit Report N/A N/A 6.B.6(h)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Alternative to the CEMS 

Relative Accuracy Test N/A See Condition N/A N/A 6.B.6(i)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Department Rescission of 

Approval to use the 

Alternative to the CEMS 

Relative Accuracy Test

N/A See Condition N/A N/A 6.B.8(j)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Content of Petition to use the 

Alternative to the CEMS 

Relative Accuracy Test

N/A See Condition N/A N/A 6.B.6(k)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Stack Sampling Team

and

PM CEMS Correlation Tests

N/A See Condition N/A N/A 6.B.6(l)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

PM CEMS Correlation Tests N/A See Condition See 

Condition N/A 6.B.6(m)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Department Approval or 

Disapproval of the PM CEMS 

Test Plan

N/A See Condition N/A See

Condition 6.B.6(n)

K-250

K-350

K-270

K-370

321

421

431

441-CC-01

Public Notice

of

Comprehensive and 

Confirmatory CMS 

Performance 

Evaluation Test Plans

N/A See Condition N/A See Condition 6.B.6(o)
Giant Cement Company

TV-0900-0002

Page 93 of 213

(permit updated 6/8/06)

TABLE 6.14 MONITORING AND REPORTING (POLLUTANT PERFORMANCE TESTING)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredMonitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Initial 

Comprehensive 

Performance Test

N/A

Conduct

Performance

Test

See 

Condition N/A 6.B.7(a)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Comprehensive 

Performance Test 

Frequency

N/A See 

Condition

See

Condition N/A 6.B.7(b)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Completion

of

Comprehensive and 

Confirmatory Testing 

after Commencing 

Actual Testing 

N/A See 

Condition N/A N/A 6.B.7(c)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Confirmatory 

Performance Tests N/A

Conduct

Performance

Test

See

Condition N/A 6.B.7(d)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Notification of PPT N/A See

Condition N/A SeeCondition 6.B.7(e)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

PPT Plan

Submissions N/A

Submit

Performance

Test Plans

N/A See

Condition 6.B.7(f)
Giant Cement Company

TV-0900-0002

Page 94 of 213

(permit updated 6/8/06)

TABLE 6.15 MONITORING AND REPORTING (POLLUTANT PERFORMANCE TESTING)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredMonitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Comprehensive 

and 

Confirmatory 

Performance Test Plan

Public Notice 

N/A See 

Condition N/A N/A 6.B.7(g)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Petitions

for

Time Extension if the 

Department Fails to Approve 

or Deny Comprehensive or 

Confirmatory Test Plans

N/A See 

Condition N/A N/A 6.B.7(h)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Required Content of the 

Comprehensive Performance 

Test Plan and other Pollutant 

Performance Test Plans

N/A See 

Condition N/A N/A 6.B.7(i)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Required Content

of

Confirmatory 

Performance Test Plan

N/A See 

Condition N/A N/A 6.B.7(j)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Conduct of Comprehensive 

Confirmatory and Other

Pollutant Performance Tests

N/A See 

Condition N/A N/A 6.B.7(k)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Kiln Chlorine Feedrate

During

Comprehensive 

Performance Tests

N/A See 

Condition N/A N/A 6.B.7(l)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

PMCD Cleaning Cycle 

During

Comprehensive

Performance Testing

N/A See 

Condition N/A N/A 6.B.7(m)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Modes of Kiln Operation 

During 

Comprehensive

Performance Tests

N/A See 

Condition N/A N/A 6.B.7(n)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Kiln Steady-State Conditions 

During

Comprehensive

Performance Tests

N/A See 

Condition N/A N/A 6.B.7(o)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Kiln CO (or Hydrocarbon) 

CEMS Emissions Levels 

During Confirmatory Tests

N/A See 

Condition N/A N/A 6.B.7(p)
Giant Cement Company

TV-0900-0002

Page 95 of 213

(permit updated 6/8/06)

TABLE 6.16 MONITORING AND REPORTING (POLLUTANT PERFORMANCE TESTING)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredAction

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Operating Limits Established 

to Maintain Compliance 

With the Kiln Dioxin/Furan 

Emission Limit During 

Confirmatory Tests

N/A See 

Condition N/A N/A 6.B.7(q)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Kiln Chlorine Feedrates

During

Confirmatory 

Performance Tests

N/A See 

Condition N/A N/A 6.B.7(r)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Alternative Kiln Operation

During

Confirmatory 

Performance Tests

N/A See 

Condition N/A N/A 6.B.7(s)

(K-250)

(K-350)

(321-RM-11)

(321-SR-12)

( 421)

( 431)

(441-CC-01)

Kiln Operating Conditions

During 

Subsequent Comprehensive 

Performance Testing

N/A See 

Condition N/A N/A 6.B.7(t)

(K-250)

(K-350)

(321-RM-11)

(321-SR-12)

( 421)

( 431)

(441-CC-01)

Time Extension 

for 

Subsequent Comprehensive

and 

Confirmatory 

Performance Tests

N/A See 

Condition N/A N/A 6.B.7(u)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Failure

of

Comprehensive 

Performance Test

N/A See

Condition N/A N/A 6.B.7(v)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Failure

of

Confirmatory 

Performance Test

N/A See 

Condition N/A N/A 6.B.7(w)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Waiver a of PPT N/A See 

Condition N/A N/A 6.B.7(x)
Giant Cement Company

TV-0900-0002

Page 96 of 213

(permit updated 6/8/06)

TABLE 6.17 MONITORING AND REPORTING (POLLUTANT PERFORMANCE TESTING)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredAction

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Failure

of

Other Pollutant 

Performance Tests

N/A See 

Condition N/A N/A 6.B.7(y)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Determination of the 

Mercury, Semivolatile 

Metals, Low Volatile Metals 

or Total Chlorine or 

Chloride Feedrates for a 

Waiver of Performance Test

N/A See 

Condition N/A N/A 6.B.7(z)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Request

to

Waive PPT

N/A See 

Condition N/A N/A 6.B.7(aa)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Department Approval of the 

Request to Waive a PPT N/A See Condition N/A N/A 6.B.7(bb)
Giant Cement Company

TV-0900-0002

Page 97 of 213

(permit updated 6/8/06)

TABLE 6.18 MONITORING AND REPORTING (POLLUTANT PERFORMANCE TESTING)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredAction

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Final Written Reporting

of

PPT Results

N/A See 

Condition N/A N/A 6.B.7(cc)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

PPT Method Audit Program N/A See 

Condition N/A N/A 6.B.7(dd)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

PPT Testing Facilities N/A See

Condition N/A N/A 6.B.7(ee)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Reduction

of

COMS Data During a PPT

N/A See 

Condition N/A N/A 6.B.7(ff)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Proper Operation 

of 

COMS During PPT 

N/A See 

Condition N/A N/A 6.B.7(gg)
Giant Cement Company

TV-0900-0002

Page 98 of 213

(permit updated 6/8/06)

TABLE 6.19 MONITORING AND REPORTING (POLLUTANT PERFORMANCE TESTING)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredMonitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Conduct of PPT

and

Reduction of Data

N/A See 

Condition N/A N/A 6.B.7(hh)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Statement

in

Comprehensive Test Plan of 

Intentions to Comply with 

the Provisions for a Waiver 

of a PPT

N/A See 

Condition N/A N/A 6.B.7(ii)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Use of COMS Data in Lieu 

of 40CFR60 Appendix A 

Method 9 Observations 

During a PPT

N/A See 

Condition N/A N/A 6.B.7(jj)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Calculation

of

Hazardous Waste 

Residence Time

N/A See 

Condition N/A N/A 6.B.7(kk)

C-02

C-04

C-06

C-05

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-03

F-04

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Additional PPT N/A See 

Condition N/A N/A 6.B.7(ll)
Giant Cement Company

TV-0900-0002

Page 99 of 213

(permit updated 6/8/06)

TABLE 6.20 MONITORING AND REPORTING (POLLUTANT PERFORMANCE TESTING)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredAction

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Required Number 

of

Comprehensive, 

Confirmatory and Other 

PPT Runs

N/A See 

Condition N/A N/A 6.B.7(mm)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Demonstration

of

Benzene-Containing 

Waste Treatment Process 

Performance

N/A See 

Condition N/A N/A 6.B.7(nn)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Benzene-Containing 

Waste Treatment Process

Performance 

Certifications

N/A See 

Condition N/A N/A 6.B.7(oo)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Records

of

Benzene-Containing 

Waste Treatment Process 

Performance 

Demonstrations

N/A See 

Condition N/A N/A 6.B.7(pp)

(K-270)

(K-370) N/A

PPT 

for 

Clinker Cooler PM 

Emissions

N/A

Conduct

Performance

Test

See

Condition

See

Condition 6.B.7(qq)

(K-250)

(K-350) N/A

Data in Lieu 

of

Conducting the 

Initial Comprehensive 

Performance Test

N/A See

Condition N/A SeeCondition 6.B.7(rr)

C-02, C-04

C-06, C-07

C-08, C-09

C-10, C-11

C-12, C-14 

C-15

F-03, F-05

F-06, F-07

F-08, F-09

F-10, F-12

Initial Pollutant 

Performance Test

for

Visible Emissions from 

Sources Subject to 

40CFR63.1348

N/A

Conduct

Performance

Test

See

Condition

See

Condition 6.B.7(ss)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Pollutant 

Performance Test 

for 

Kiln NOx Emissions

N/A

Conduct

Performance

Test

See

Condition

See

Condition 6.B.7(tt)
Giant Cement Company

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(permit updated 6/8/06)

TABLE 6.21 MONITORING AND REPORTING 

(PERIODIC VISIBLE EMISSIONS MONITORING OF SOURCES SUBJECT TO 40CFR63.1348)

Current 

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-06

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Visible Emissions Monitoring of

the Sources Subject to 

40CFR63.1348 After Initial 

Visible Emissions Test has been 

Completed

N/A See

Condition

See

Condition N/A 6.B.8(a)

C-10

F-05

F-06

F-07

F-08

F-09

F-10

F-12

Visible Emissions Monitoring of

a Finish Mill’s Sweep and Air 

Separator PMCD After the 

Initial Visible Emissions Test 

has been Completed

N/A See

Condition

See 

Condition N/A 6.B.8(b)

TABLE 6.22 MONITORING AND REPORTING 

(NOTIFICATION AND DOCUMENTATION OF COMPLIANCE)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Submittal of Notification of 

Compliance After Completion 

of Comprehensive Performance 

Test

N/A See 

Condition N/A SeeCondition 6.B.9(a)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Submittal of Notification of 

Compliance After Completion 

of Confirmatory Test

N/A See 

Condition N/A SeeCondition 6.B.9(b)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Notification of Compliance 

Status Content Requirements N/A See Condition N/A SeeCondition 6.B.9(c)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Failure to Submit a Timely 

Notification of Compliance N/A See Condition N/A N/A 6.B.9(d)
Giant Cement Company

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TABLE 6.23 MONITORING AND REPORTING 

(NOTIFICATION AND DOCUMENTATION OF COMPLIANCE)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Interim Burning of Hazardous 

Waste Prior to Submitting a 

Notification of Compliance

N/A See 

Condition N/A N/A 6.B.9(e)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

40CFR63 Subpart EEE

Documentation of Compliance N/A See Condition N/A N/A 6.B.9(f)

TABLE 6.24 MONITORING AND REPORTING (OPERATION, MAINTENANCE AND COMPLIANCE)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredAction

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-02

C-06

C-07

C-08

C-09

C-10

C-11

C-12

C-14 

C-15

F-05

F-06

F-07

F-08

F-09

F-10

F-12

40CFR63 Subpart LLL

Operation 

and 

Maintenance 

Plan

N/A See

Condition N/A N/A 6.B.10(a)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

40CFR63 Subpart EEE

Operation 

and 

Maintenance 

Plan

N/A See 

Condition N/A N/A 6.B.10(b)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Changes 

in 

The Design, Operation, 

or Maintenance of a 

Kiln that May Adversely 

Affect Compliance With 

Any 40CFR63 Subpart 

EEE Emission Standard 

that is not Monitored 

With a CEMS

N/A See

Condition N/A N/A 6.B.10(c)
Giant Cement Company

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(permit updated 6/8/06)

TABLE 6.25 MONITORING AND REPORTING (OPERATION, MAINTENANCE AND COMPLIANCE)

Current Unit ID

(Current Giant ID)

Future Unit ID

(Future Giant ID) Pollutant/Parameter Limit RequiredAction

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Changes

in

The Design, Operation, 

or Maintenance of a 

Kiln that Will Not 

Affect Compliance With 

Any 40CFR63 Subpart 

EEE Emission Standard 

that is not Monitored 

With a CEMS

N/A See 

Condition N/A N/A 6.B.10(d)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

40CFR63 Subpart EEE

Kiln Operating 

Requirements

N/A See

Condition N/A N/A 6.B.10(e)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Alternative Operation of 

the Kilns According to 

40CFR63 Subpart LLL 

or Other Requirements

N/A See

Condition N/A N/A 6.B.10(f)

TABLE 6.26 MONITORING AND REPORTING 

(CURRENT UNIT ID C-01 AND FUTURE UNIT ID F-01 QUARRY/MARL HANDLING EQUIPMENT)

Current 

Giant 

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

See

Condition

See

Condition

Conveying Saturated and 

Unsaturated Materials on the 

Quarry Conveyor Belts

N/A See 

Condition N/A See Condition 6.B.11(a)

All Quarry

Equip.

All Quarry

Equip.

Physical or Operational Change

in Quarry Operations N/A SubmitNotification N/A SeeCondition

6.B.11(b)

All Quarry

Equip.

All Quarry

Equip. Quarry Equipment Replacement N/A SeeCondition N/A SeeCondition 6.B.11(c)

See

Condition

See

Condition

Visible Emission Monitoring 

of 

Quarry Equipment Processing 

Unsaturated Materials

N/A

Conduct

Visual

Observations

Weekly N/A 6.B.11(d)

See

Condition

See

Condition

Quarry Equipment Inspections

of

Quarry Equipment Processing 

Unsaturated Materials

N/A

Conduct

Inspections

and

Maintenance

Weekly N/A 6.B.11(e)
Giant Cement Company

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TABLE 6.27 MONITORING AND REPORTING 

(CURRENT UNIT C-13 AND FUTURE UNIT ID F-11STEAM BOILER)

Current

Giant 

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-655 K-655 Permitted Steam Boiler Fuels See

Condition Recordkeeping See Condition N/A 6.B.12(a)

TABLE 6.28 MONITORING AND REPORTING 

(CURRENT UNIT ID C-03 AND FUTURE UNIT ID F-02) 

(COAL/COKE CRUSHING AND PROCESSING EQUIPMENT)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

See

Condition

See

Condition

Visible Emission 

Monitoring

of Uncontrolled Coal/Coke 

Crushing and Processing 

Equipment

N/A

Conduct

Visual

Observations

Weekly N/A 6.B.13(a)

N/A 461-AH-01

Coal Mill Heater

Exhaust Gas 

Temperature Monitoring

N/A CMS Continuous N/A 6.B.13(b)

TABLE 6.29 MONITORING AND REPORTING 

CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03 Transfer of Benzene-Containing 

Wastes into Containers by Pumping N/A See Condition N/A N/A 6.B.14(a)

C-04 F-03 Inspection of Benzene-Containing 

Waste Containers N/A

Conduct 

Visual

Inspections

See

Condition N/A 6.B.14(b)

C-04 F-03

Air Pollution Controls for 

Containers Storing BenzeneContaining WastesN/A See Condition N/A N/A 6.B.14(c)

C-04 F-03

Inspection Requirements for 

Containers Using Level 3 Container 

Air Pollution Controls

N/A See Condition N/a N/A 6.B.14(d)

C-04 F-03

Required Air Pollution Controls for 

Containers Having a Design 

Capacity greater than 0.46 m

3

(121.51 gallons) and in LightMaterial Service

N/A See Condition N/A N/A 6.B.14(e)

C-04 F-03 Standardsfor Level 1 Container Air 

Pollution Controls N/A See Condition N/A N/A 6.B.14(f)

C-04 F-03

Transfer of Regulated Material into 

or out of a Container Using Level 2 

Container Air Pollution Controls

N/A See Condition N/A N/A 6.B.14(g)

C-04 F-03 Standards for Level 2 Container Air 

Pollution Controls N/A See Condition N/A N/A 6.B.14(h)
Giant Cement Company

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(permit updated 6/8/06)

TABLE 6.30 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03

Required Air Pollution Controls 

For Containers Having a Design 

Capacity greater than 0.1 m

3

(26.41 

gallons) and less than or equal to 

0.46 m

3

(121.51 gallons)

N/A See Condition N/A N/A 6.B.14(i)

C-04 F-03

Opening of a Closure Device or 

Cover for the Purpose of Adding 

Material to a Container Using 

Level 1 or Level 2 Container Air 

Pollution Controls

N/A See Condition N/A N/A 6.B.14(j)

C-04 F-03

Standards

for

Level 3 Container 

Air Pollution Controls

N/A See Condition N/A N/A 6.B.14(k)

C-04 F-03

Opening of a Closure Device or 

Cover for the Purpose of Removing 

Material From a Container Using 

Level 1 or Level 2 Container Air 

Pollution Controls

N/A See Condition N/A N/A 6.B.14(l)

C-04 F-03

Inspection Requirements for 

Containers using Level 1 or Level 2 

Container Air Pollution Controls 

when a Regulated-Material is 

already in the Container at the time 

that Giant Cement first Accepts 

Possession of the Container and the 

Container is not Empty

N/A See Condition N/A N/A 6.B.14(m)

C-04 F-03

Other Allowable Openings of a 

Closure Device, Cover or SpringLoaded Pressure-Vacuum Relief 

Valve, Conservation Vent, or 

Similar Type of Pressure Relief 

Device Which Vents to the 

Atmosphere

N/A See Condition N/A N/A 6.B.14(n)

C-04 F-03

Required Air Pollution Controls for 

Containers Having a Design 

Capacity greater than 0.46 m

3

(121.51 gallons) and not in LightMaterial Service

N/A See Condition N/A N/A 6.B.14(o)

C-04 F-03

Inspection Requirements for 

Containers Using Container Level 1 

or Level 2 Air Pollution Controls 

Fully or Partially Filled With 

Regulated-Materials And Remain 

Unopened On-Site For a Calendar 

Period of One Year or More

N/A See Condition N/A N/A 6.B.14(p)
Giant Cement Company

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(permit updated 6/8/06)

TABLE 6.31 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) 

(LIQUID WASTE FUEL STORAGE TANKS)

Current

Giant 

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-666

K-801

K-802

K-803

K-666

K-801

K-802

K-803

Records

of

Liquid Waste Fuel Storage Tank 

Dimensions and Capacity

N/A Recordkeeping N/A N/A 6.B.15(a)

K-666

K-801

K-802

K-803

K-666

K-801

K-802

K-803

Liquid Waste Fuel Storage Tank 

Inspections N/A

Conduct

Visual

Inspections

See

Condition N/A 6.B.15(b)

K-666

K-801

K-802

K-803

K-666

K-801

K-802

K-803

Repair

of

Liquid Waste Fuel Storage Tank 

Defects

N/A See Condition N/A N/A 6.B.15(c)

K-666

K-801

K-802

K-803

K-666

K-801

K-802

K-803

Records

of

Liquid Waste Fuel Storage Tank 

Inspections

N/A Recordkeeping N/A N/A 6.B.15(d)

K-666

K-801

K-802

K-803

K-666

K-801

K-802

K-803

Liquid Waste Fuel Storage Tank 

Design Requirements N/A See Condition N/A N/A 6.B.15(e)

K-666

K-801

K-802

K-803

K-666

K-801

K-802

K-803

Liquid Waste Fuel Storage Tank 

Operational Requirements N/A See Condition N/A N/A 6.B.15(f)

TABLE 6.32 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (WASTE TRANSFER SYSTEMS)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03

Control of Air Emissions

from

Waste Transfer Systems

N/A See Condition N/A N/A 6.B.16(a)

C-04 F-03

Required Inspections for Waste 

Transfer Systems Equipped with 

Covers

N/A See Condition See 

Condition N/A 6.B.16(b)

C-04 F-03 Requirements for Waste Transfer 

Systems Equipped with Covers N/A See Condition N/A N/A 6.B.16(c)
Giant Cement Company

TV-0900-0002

Page 106 of 213

(permit updated 6/8/06)

TABLE 6.33 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CLOSED-VENT SYSTEMS)

Current

Unit 

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03

Inspection and Monitoring 

Requirements for Closed-Vent 

Systems Designed to Operate at 

a Pressure below atmospheric 

pressure

N/A

Conduct

Visual

Inspections

See

Condition N/A 6.B.17(a)

C-04 F-03 Closed-Vent System

Design Requirements N/A See Condition N/A N/A 6.B.17(b)

C-04 F-03

Inspection and Monitoring 

Requirements for Closed Vent 

Systems Designed to Operate 

with No Detectible Organic 

Emissions

N/A

Conduct

Visual 

Inspections

See

Condition N/A 6.B.17(c)

C-04 F-03

Records

of

Closed-Vent System Inspections

N/A Recordkeeping N/A N/A 6.B.17(d)

C-04 F-03

Repair

of

Closed-Vent System Defects

N/A See Condition N/A N/A 6.B.17(e)

C-04 F-03 Closed-Vent System 

Bypass Devices N/A See Condition N/A N/A 6.B.17(f)

C-04 F-03 Closed-Vent System

Performance Certifications N/A Recordkeeping N/A N/A 6.B.17(g)

TABLE 6.34 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (EQUIPMENT LEAKS)

Current

Unit 

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03 Equipment Leaks N/A See Condition N/A N/A 6.B.18(a)

C-04 F-03

Affected Source

for

Equipment Leaks

N/A See Condition N/A N/A 6.B.18(b)
Giant Cement Company

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(permit updated 6/8/06)

TABLE 6.35 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(VAPOR INCINERATOR AND CARBON ADSORPTION SYSTEM)

Current

Giant 

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

STACU

321

421

431

441-CC-01

Establishment of Vapor 

Incinerator (Kiln) Minimum 

and/or Maximum Operating 

Temperature

N/A See Condition N/A N/A 6.B.19(a)

K-250

K-350

STACU

321

421

431

441-CC-01

Vapor Incinerator (Kiln)

Continuous Temperature 

Monitoring

N/A CMS Continuous N/A 6.B.19(b)

K-250

K-350

STACU

321

421

431

441-CC-01

STACU

Records of Carbon Adsorption 

System and Vapor Incinerator 

(Kiln) Planned Routine 

Maintenance

N/A Recordkeeping N/A N/A 6.B.19(c)

K-250

K-350

STACU

321

421

431

441-CC-01

STACU

Bypassing of all Vapor 

Incinerators (Kilns) and the 

Carbon Adsorption System for 

Performing Routine Maintenance 

on the Closed-Vent System

N/A See

Condition N/A N/A 6.B.19(d)

K-250

K-350

STACU

321

421

431

441-CC-01

STACU

Vapor Incinerator (Kiln)

Operating Temperature 

Excursions

N/A See Condition N/A N/A 6.B.19(e)

K-250

K-350

STACU

321

421

431

441-CC-01

STACU

Summary Report of All Vapor 

Incinerator (Kiln) Operating 

Temperature Excursions

N/A Submit Report N/A Quarterly 6.B.19(f)

K-250

K-350

STACU

321

421

431

441-CC-01

STACU

Management of Used Carbon 

from the Carbon Adsorption 

System

N/A See

Condition N/A N/A 6.B.19(g)
Giant Cement Company

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(permit updated 6/8/06)

TABLE 6.36 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(VAPOR INCINERATOR AND CARBON ADSORPTION SYSTEM)

Current

Giant 

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

STACU

321

421

431

441-CC-01

STACU

Records of Unexpected Carbon 

Adsorption System and Vapor 

Incinerator (Kiln) Malfunctions

N/A Recordkeeping N/A N/A 6.B.19(h)

STACU STACU Carbon Adsorption System 

Operating Parameters N/A See Condition N/A N/A 6.B.19(i)

TABLE 6.37 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(ALTERNATIVE INSPECTION AND MONITORING INTERVAL)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03

Alternative Inspection and Monitoring 

Intervals for the Liquid Waste Fuel 

Storage Tanks, Waste Transfer 

Systems and the Closed-Vent System

N/A See 

Condition

See 

Condition N/A 6.B.20(a)

TABLE 6.38 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (BENZENE-CONTAINING WASTES)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03 Calculation of Total Annual 

Benzene Quantity N/A See Condition N/A N/A 6.B.21(a)

C-04 F-03

Transfer of Benzene-Containing 

Wastes and/or Waste Streams for 

Off-Site Treatment

N/A See 

Condition N/A N/A 6.B.21(b)

C-04 F-03 Content of Report for Total Annual 

Benzene Quantity N/A See Condition N/A N/A 6.B.21(c)

C-04 F-03

Frequency of Reporting for the 

Total Annual Benzene Quantity 

less than 1 Mg/yr

N/A See 

Condition N/A N/A 6.B.21(d)

C-04 F-03

Frequency of Reporting for the 

Total Annual Benzene Quantity 

Between 1 Mg/yr and 10 Mg/yr

N/A See 

Condition N/A N/A 6.B.21(e)
Giant Cement Company

TV-0900-0002

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(permit updated 6/8/06)

TABLE 6.39 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (BENZENE-CONTAINING WASTES)

Current Unit ID

(Current Giant ID)

Future Unit

(Future Giant ID) Pollutant/Parameter Limit RequiredAction

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03

Frequency of Reporting 

for

The Total Annual Benzene 

Quantity Equal to or Greater 

than 10 Mg/yr (11 tpy)

N/A See 

Condition N/A N/A 6.B.21(f)

(K-666)

(K-801)

(K-802)

(K-803)

(K-666)

(K-801)

(K-802)

(K-803)

Mixing

of

Benzene-Containing Waste 

and/or Waste Streams for 

Treatment

N/A See 

Condition N/A N/A 6.B.21(g)

C-04 F-03

Records that Identify 

Benzene-Containing Wastes

and/or

Waste Streams

N/A See 

Condition N/A N/A 6.B.21(h)

C-04 F-03

Records of BenzeneContaining Wastes and/or 

Waste Streams Exempt from 

Treatment

N/A See 

Condition N/A N/A 6.B.21(i)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Measurements of BenzeneContaining Waste and/or 

Waste Stream Concentration 

After Treatment

N/A See 

Condition N/A N/A 6.B.21(j)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Quarterly Report of BenzeneContaining Waste Treatment 

Process Exit Concentration 

Exceedances

N/A Submit

Report N/A SeeCondition 6.B.21(k)

(K-666)

(K-801)

(K-802)

(K-803)

(K-666)

(K-801)

(K-802)

(K-803)

Quarterly Certifications

of

Waste Management Unit

and

Associated

Air Pollution Control 

Equipment Inspections

N/A See 

Condition N/A N/A 6.B.21(l)

(K-250)

(K-350)

(321)

(421)

(431)

(441-CC-01)

Treatment Requirements for 

Benzene-Containing Wastes 

and/or Waste Streams

N/A See 

Condition N/A N/A 6.B.21(m)

C-04 F-03

Exemption

of

Benzene-Containing Wastes 

and/or Waste Streams from 

Treatment Requirements

N/A See 

Condition N/A N/A 6.B.21(n)
Giant Cement Company

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Page 110 of 213

(permit updated 6/8/06)

TABLE 6.40 MONITORING AND REPORTING 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE MATERIALS RECEIVED FROM OFF-SITE)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03

Waste Materials Received from 

Off-Site Not Subject To 40CFR63 

Subpart DD

N/A N/A N/A N/A 6.B.22(a)

C-04 F-03

Exemption of Certain Off-Site 

Materials from 40CFR63 Subpart 

DD

N/A Recordkeeping N/A N/A 6.B.22(b)

C-04 F-03

Waste Materials Received from 

Off-Site Subject to 40CFR63 

Subpart DD

N/A N/A N/A N/A 6.B.22(c)

TABLE 6.41 MONITORING AND REPORTING 

(UNIT ID 04 WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) 

(EXEMPTION OF OFF-SITE WASTE MATERIAL MANAGEMENT UNITS FROM 40CFR63 SUBPART DD)

Current

Unit

ID

Future

Unit

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

C-04 F-03

Exemption of Off-Site Waste 

Material Management Units from 

40CFR63 Subpart DD

N/A See 

Condition N/A N/A 6.B.23(a)

C-04 F-03

Identification 

of

Designated Exempt Off-Site Waste 

Material Management Units

N/A See 

Condition N/A N/A 6.B.23(b)

C-04 F-03

Determination

of

Total Annual HAP in the Off-Site 

Waste Material Placed in the 

Designated Exempt Off-Site Waste 

Material Management Units

N/A See 

Condition

See 

Condition N/A 6.B.23(c)

C-04 F-03

Other Exemptions of Off-Site 

Waste Material Management Units 

from 40CFR63 Subpart DD

N/A N/A N/A N/A 6.B.23(d)
Giant Cement Company

TV-0900-0002

Page 111 of 213

(permit updated 6/8/06)

TABLE 6.42 MONITORING AND REPORTING 

(UNIT ID 05 CEMENT CLINKER PRODUCTION EQUIPMENT) (KILNS AND CLINKER COOLERS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

K-434

KF-1

321

421

431

441-CC-01

Continuous Monitoring

of

Kiln PM Emissions

N/A CPMS Continuous N/A 6.B.24(a)

K-250

K-350

K-434

KF-1

321

421

431

441-CC-01

Use of a CEMS

to

Demonstrate Compliance with the 

Kiln Carbon Monoxide and

Hydrocarbon Emission Limits

N/A See 

Condition Continuous N/A 6.B.24(b)

K-250

K-350

K-434

KF-1

321

421

431

441-CC-01

Continuous Monitoring

of

Kiln Visible Emissions

N/A COMS Continuous N/A 6.B.24(c)

K-270

K-370 N/A

Continuous Monitoring 

of

Existing Clinker Cooler 

Visible Emissions

N/A COMS Continuous N/A 6.B.24(d)

K-250

K-350

321

421

431

441-CC-01

Carbon Monoxide 

and

Hydrocarbon 

CEMS Performance 

Specifications

N/A See 

Condition N/A N/A 6.B.24(e)

K-250

K-350

321

421

431

441-CC-01

Carbon Monoxide Readings 

Exceeding the Span N/A See Condition N/A N/A 6.B.24(f)

K-250

K-350

321

421

431

441-CC-01

Petitions to Use CEMS

for

Other 40CFR63 Subpart EEE 

Emission Standards

N/A See 

Condition N/A N/A 6.B.24(g)

K-250

K-350

321

421

431

441-CC-01

Calculation

of

Initial Rolling Averages for 

Carbon Monoxide or 

Hydrocarbon CEMS

N/A See 

Condition N/A N/A 6.B.24(h)

K-250

K-350

321

421

431

441-CC-01

Hydrocarbon Readings Exceeding 

the Span N/A See Condition N/A N/A 6.B.24(i)
Giant Cement Company

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(permit updated 6/8/06)

TABLE 6.43 MONITORING AND REPORTING 

(UNIT ID 05 CEMENT CLINKER PRODUCTION EQUIPMENT) (KILNS AND CLINKER COOLERS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Monitoring

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

321

421

431

441-CC-01

Calculation of Rolling Averages 

for Carbon Monoxide or 

Hydrocarbon CEMS Upon 

Intermittent Operations

N/A See Condition N/A N/A 6.B.24(j)

K-250

K-350

321

421

431

441-CC-01

Calculation of Rolling Averages 

for Carbon Monoxide or 

Hydrocarbon CEMS When the 

Hazardous Waste Feed is Cutoff 

N/A See Condition N/A N/A 6.B.24(k)

K-250

K-350

321

421

431

441-CC-01

Operating Parameter Limits for 

Hydrocarbons N/A See Condition N/A N/A 6.B.24(l)

K-250

K-350

321

421

431

441-CC-01

Other CMS Required by 

40CFR63 Subpart EEE N/A See Condition N/A N/A 6.B.24(m)

K-250

K-350

321

421

431

441-CC-01

Calibration of Thermocouples and 

Pyrometers Required by 40CFR63 

Subpart EEE

N/A See Condition N/A N/A 6.B.24(n)

K-250

K-350

321

421

431

441-CC-01

Detector Span for Other CMS 

Required by 40CFR63 Subpart 

EEE

N/A See

Condition N/A N/A 6.B.24(o)

K-250

K-350

321

421

431

441-CC-01

Calculation of Rolling Averages 

for

Other CMS Required by 

40CFR63 Subpart EEE Upon 

Intermittent Operations

N/A See

Condition N/A N/A 6.B.24(p)

K-250

K-350

321

421

431

441-CC-01

Calculation of Initial Rolling 

Averages For Other CMS 

Required by 40CFR63 Subpart 

EEE

N/A See

Condition N/A N/A 6.B.26(q)

K-250

K-350

321

421

431

441-CC-01

Calculation of Rolling Averages 

for Other CMS Required by 

40CFR63 Subpart EEE When the 

Hazardous Waste Feed is Cutoff

N/A See

Condition N/A N/A 6.B.24(r)

K-250

K-350

321

421

431

441-CC-01

Feedstream Analysis Plan N/A Develop

Plan N/A N/A 6.B.24(s)
Giant Cement Company

TV-0900-0002

Page 113 of 213

(permit updated 6/8/06)

TABLE 6.44 MONITORING AND REPORTING 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

321

421

431

441-CC-01

Monitoring of Kiln Hazardous Waste Fuel 

Feedrate Limits N/A SeeCondition

See

Condition N/A 6.B.24(t)

K-250

K-350

321

421

431

441-CC-01

Analysis of Feedstreams N/A See

Condition

See

Condition N/A 6.B.24(u)

K-250

K-350

321

421

431

441-CC-01

Waiver of Monitoring of Constituents in 

Certain Feedstreams N/A SeeCondition N/A N/A 6.B.24(v)

K-250

K-350

321

421

431

441-CC-01

Operating Parameters Applicable to 

Multiple Standards N/A SeeCondition N/A N/A 6.B.24(w)

K-250

K-350

321

421

431

441-CC-01

Establishing a Limit for the Minimum 

Combustion Chamber Temperature to 

Remain in Compliance with the DRE 

Standard

N/A See

Condition

See

Condition N/A 6.B.24(x)

K-250

K-350

321

421

431

441-CC-01

Establishing Operating Limits for the 

Maximum Flue Gas Flowrate or Production 

Rate to Remain in Compliance with the 

DRE Standard

N/A See

Condition

See

Condition N/A 6.B.24(y)

K-250

K-350

321

421

431

441-CC-01

Establishing an Operating Limit for the 

Maximum Hazardous Waste Feedrate to 

Remain in Compliance with the DRE 

Standard

N/A See

Condition

See

Condition N/A 6.B.24(z)

K-250

K-350

321

421

431

441-CC-01

Establishing Operating Limits for the 

Operation Of Waste Firing System to 

Remain in Compliance with the DRE 

Standard

N/A See

Condition

See

Condition N/A 6.B.24(aa)

K-250

K-350

321

421

431

441-CC-01

Establishing a Limit for the Gas 

Temperature at the Inlet to a Dry PMCD to 

Comply with the Dioxin/Furan Emission 

Limit

N/A See

Condition

See

Condition N/A 6.B.24(bb)
Giant Cement Company

TV-0900-0002

Page 114 of 213

(permit updated 6/8/06)

TABLE 6.45 MONITORING AND REPORTING 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

321

421

431

441-CC-01

Establishing an Operating Limit on the 

Maximum Flue Gas Flowrate or Production 

Rate to Comply with the Dioxin/Furan 

Emission Limit

N/A See

Condition

See

Condition N/A 6.B.24(dd)

K-250

K-350

321

421

431

441-CC-01

Establishing Limits for the Maximum 

Waste Feedrate to Comply with the 

Dioxin/Furan Emission Limit

N/A See

Condition

See

Condition N/A 6.B.24(ee)

K-250

K-350

321

421

431

441-CC-01

Establishing Limits for the Total Mercury 

Feedrate to Comply with the Mercury 

Emission Limit

N/A See

Condition

See

Condition N/A 6.B.24(ff)

K-250

K-350

321

421

431

441-CC-01

Establishing Operating Limits for the 

Maximum Flue Gas Flowrate or Production 

Rate to Comply with the Particulate Matter 

Emission Limit

N/A See

Condition

See

Condition N/A 6.B.24(gg)

K-250

K-350

321

421

431

441-CC-01

Establishing Operating Limits for the 

Maximum Inlet Temperature to the Dry 

PMCD to Comply with the Combined 

Cadmium and Lead and Combined Arsenic, 

Beryllium and Chromium Emission 

Standards

N/A See

Condition

See

Condition N/A 6.B.24(hh)

K-250

K-350

321

421

431

441-CC-01

Establishing Limits for the Maximum 

Feedrate of Semivolatile and Low Volatile 

Metals to Comply with the Combined 

Cadmium and Lead and Combined Arsenic, 

Beryllium and Chromium Emission 

Standards

N/A See

Condition

See

Condition N/A 6.B.24(ii)

K-250

K-350

321

421

431

441-CC-01

Feedrate Extrapolation in Lieu of 

Establishing Limits for the Maximum 

Feedrate of Semivolatile and Low Volatile 

Metals to Comply With the Combined 

Cadmium and Lead and Combined Arsenic, 

Beryllium and Chromium Emission 

Standards

N/A See

Condition

See

Condition N/A 6.B.24(jj)
Giant Cement Company

TV-0900-0002

Page 115 of 213

(permit updated 6/8/06)

TABLE 6.46 MONITORING AND REPORTING 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

321

421

431

441-CC-01

Establishing Limits for the Maximum 

Total Chlorine and Chloride Feedrate 

to Comply with the Combined 

Cadmium and Lead and Combined 

Arsenic, Beryllium and Chromium 

Emission Standards

N/A See

Condition

See

Condition N/A 6.B.24(kk)

K-250

K-350

321

421

431

441-CC-01

Establishing Operating Limits for the 

Maximum Flue Gas Flowrate or 

Production Rate to Comply with the 

Combined Cadmium and Lead and 

Combined Arsenic, Beryllium and 

Chromium Emission Standards

N/A See

Condition

See

Condition N/A 6.B.24(ll)

K-250

K-350

321

421

431

441-CC-01

Establishing Limits for the Feedrate 

of Total Chlorine and Chloride to 

Comply with the Hydrochloric Acid 

and Chlorine Gas Emission Limit

N/A See

Condition

See

Condition N/A 6.B.24(mm)

K-250

K-350

321

421

431

441-CC-01

Establishing Operating Limits for the 

Maximum Flue Gas Flowrate or 

Production Rate to Comply with the 

Hydrochloric Acid and Chlorine Gas 

Emission Limit

N/A See

Condition

See

Condition N/A 6.B.24(nn)

K-250

K-350

321

421

431

441-CC-01

Monitoring of the Maximum 

Combustion Chamber Pressure N/A SeeCondition N/A N/A 6.B.24(oo)

K-250

K-350

321

421

431

441-CC-01

Operating Under Different Modes of 

Operation N/A SeeCondition N/A N/A 6.B.24(pp)

K-250

K-350

321

421

431

441-CC-01

Retrieval Approach for Calculating 

Rolling Averages Under Different 

Modes of Operation

N/A See

Condition N/A N/A 6.B.24(qq)

K-250

K-350

321

421

431

441-CC-01

Start Anew Approach for Calculating 

Rolling Averages Under Different 

Modes of Operation

N/A See

Condition N/A N/A 6.B.24(rr)
Giant Cement Company

TV-0900-0002

Page 116 of 213

(permit updated 6/8/06)

TABLE 6.47 MONITORING AND REPORTING 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

321

421

431

441-CC-01

Seamless Transition Approach for 

Calculating Rolling Averages Under 

Different Modes of Operation

N/A See

Condition N/A N/A 6.B.24(ss)

K-250

K-350

321

421

431

441-CC-01

Kiln Combustion System Leaks N/A See

Condition N/A N/A 6.B.24(tt)

K-250

K-350

321

421

431

441-CC-01

Kiln 

Operator Training and Certification N/A SeeCondition N/A N/A 6.B.24(uu)

K-250

K-350

321

421

431

441-CC-01

Maintenance of Kiln Control Room 

Operator Qualifications N/A See Condition N/A N/A 6.B.24(vv)

K-250

K-350

321

421

431

441-CC-01

Kiln Control Room Operator 

Training N/A See Condition N/A N/A 6.B.24(ww)

K-250

K-350

321

421

431

441-CC-01

Ducting of Kiln Combustion Gases 

During AWFCO N/A See Condition N/A N/A 6.B.24(xx)

K-250

K-350

321

421

431

441-CC-01

Restarting Waste Feed to a Kiln 

After AWFCO N/A See Condition N/A N/A 6.B.24(yy)

K-250

K-350

321

421

431

441-CC-01

AWFCO N/A See 

Condition N/A N/A 6.B.24(zz)

K-250

K-350

321

421

431

441-CC-01

Failure of the AWFCO N/A See 

Condition N/A N/A 6.B.24(aaa)
Giant Cement Company

TV-0900-0002

Page 117 of 213

(permit updated 6/8/06)

TABLE 6.48 MONITORING AND REPORTING 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

K-250

K-350

321

421

431

441-CC-01

Corrective Measures After AWFCO N/A See Condition N/A N/A 6.B.24(bbb)

K-250

K-350

321

421

431

441-CC-01

Excessive Exceedance Reporting for 

AWFCO N/A Submit Reports See Condition N/A 6.B.24(ccc)

K-250

K-350

321

421

431

441-CC-01

AWFCO Testing N/A See Condition Weekly N/A 6.B.24(ddd)

K-250

K-350

321

421

431

441-CC-01

Ramping Down the Waste Feed 

During AWFCO N/A See Condition N/A N/A 6.B.24(eee)

K-250

K-350

321

421

431

441-CC-01

Permitted Kiln Fuels N/A See

Condition N/A N/A 6.B.24(fff)

K-250

K-350

321

421

431

441-CC-01

Analysis of Kiln Waste Fuels for SC 

Regulation 62.5 Standard 8 

Compounds

N/A See

Condition N/A N/A 6.B.24(ggg)

K-250

K-350 N/A

Records of Existing Kiln Slurry Feed 

Rates and Existing Kiln Clinker 

Production Rates

N/A Recordkeeping N/A N/A 6.B.24(hhh)

N/A

321

421

431

441-CC-01

Use of COMS to Demonstrate

Compliance with the New Kiln 

System and New Clinker Cooler 

Visible Emission Limit

N/A COMS Continuous N/A 6.B.24(iii)

N/A

321

421

431

441-CC-01

Emissions Averaging Using a TimeWeighted Average Basis for the New

Kiln System

N/A See

Condition

See

Condition

N/A 6.B.24(jjj)
Giant Cement Company

TV-0900-0002

Page 118 of 213

(permit updated 6/8/06)

TABLE 6.49 MONITORING AND REPORTING 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Current

Giant

ID

Future

Giant

ID

Pollutant/Parameter Limit Required

Action

Monitoring

Frequency

Reporting

Frequency

Condition 

Number

N/A

321

421

431

441-CC-01

Records of New Kiln System Feed 

Rates and New Kiln System Clinker 

Production Rates

N/A Recordkeeping See

Condition N/A 6.B.24(kkk)

K-250

K-350

321

421

431

441-CC-01

Compliance With Emissions 

Averaging Using a Time-Weighted 

Average Basis

N/A See

Condition

See

Condition N/A 6.B.24(lll)

K-250

K-350

321

421

431

441-CC-01

Department Notification of 

Compliance With Emission Averaging 

Using a Time-Weighted Average Basis

N/A Submit

Notification

See

Condition N/A 6.B.24(mmm)

K-250

K-350

321

421

431

441-CC-01

Monitoring of Raw Materials and 

Adjustments to the New Kiln System’s 

PSD CO and VOC Emission Limits

N/A See

Condition

See

Condition

See

Condition 6.B.24(nnn)

K-250

K-350

321

421

431

441-CC-01

Total NOx Emissions 

Recordkeeping and Reporting N/A Recordkeeping SeeCondition

See

Condition 6.B.24(ooo)

K-250

K-350

321

421

431

441-CC-01

Alternative NOx Emission 

Monitoring N/A SeeCondition

See

Condition N/A 6.B.24(ppp)
Giant Cement Company

TV-0900-0002

Page 119 of 213

(permit updated 6/8/06)

B. MONITORING AND REPORTING CONDITIONS

MONITORING AND REPORTING CONDITIONS 

(FACILITY OPERATING RECORD REQUIREMENTS)

Condition 

Number Condition

6.B.1(a)

40CFR63 Subpart EEE Facility Operating Record Requirements

(SC Regulation 61-62.70.6(a)(9), 40CFR63.1201 and 40CFR63.1211) The Facility Operating Record is 

defined as a documentation to be retained on-site at Giant Cement for ready inspection by authorized 

officials of all information required by the relevant standards to document and maintain compliance with 

the applicable regulations, including data and information, reports, notifications and communications with 

regulatory officials. By September 30, 2003, for the existing Kilns and no later than 180 calendar days 

after startup of the New Kiln System, the Facility Operating Record shall contain the information required 

to document and maintain compliance with the applicable provisions of 40CFR63 Subpart EEE, including 

data recorded by CMS, copies of all notifications, reports, plans and other documents submitted to the 

Department. The Facility Operating Record shall include the Documentation of Compliance, 

documentation of the results of AWFCO operability testing and documentation of the corrective measures 

for any AWFCO that results in an exceedance of an emission standard or operating parameter limit. It 

shall also include a copy of the Feedstream Analysis Plan, 40CFR63 Subpart EEE Operation and 

Maintenance Plan, Operator Training and Certification Program and the 40CFR63 Subpart EEE SSM 

Plan. The method used for control of combustion system leaks shall also be recorded in the Facility 

Operating Record. The Facility Operating Record shall be kept on-site and on-file and made available to 

Department personnel upon request. Giant Cement shall also record in the Facility Operating Record the 

date on which it begins compliance with each future-effective MACT requirement included in this permit.

MONITORING AND REPORTING CONDITIONS (STARTUPS, SHUTDOWNS AND MALFUNCTIONS)

Condition 

Number Condition

6.B.2(a)

40CFR63 Subpart EEE SSM Plan Requirements

(40CFR63.6(e)(3)(i), 40CFR63.6(e)(3)(vi), 40CFR63.1206(c)(2)(i), 40CFR63.1206(c)(2)(ii) and 

40CFR63.1206(c)(2)(iii)) Once approved by the Department, Giant Cement shall implement and record in 

the Facility Operating Record, the written 40CFR63 Subpart EEE Startup, Shutdown and Malfunction 

Plan. This plan shall describe, in detail, procedures for operating and maintaining each Kiln during 

periods of startup, shutdown and malfunction. This plan shall also include a program of corrective action 

for existing Kiln and New Kiln System malfunctions, their associated air pollution control equipment 

malfunctions and their associated air pollution monitoring equipment malfunctions. This plan shall also 

identify a projected oxygen correction factor based on normal operations to use during periods of startup 

and shutdown. If Giant Cement elects to comply with 40CFR270.235(a)(1)(iii), 40CFR270.235(a)(2)(iii) 

or 40CFR270.235(b)(1)(ii) to address RCRA concerns that it minimize emissions of toxic compounds 

from startup, shutdown and malfunction events, the Startup, Shutdown, and Malfunction Plan shall include 

a description of potential causes of malfunctions that may result in significant releases of hazardous air 

pollutants and the actions that Giant Cement will take to minimize the frequency and severity of those 

malfunctions.
Giant Cement Company

TV-0900-0002

Page 120 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS (STARTUPS, SHUTDOWNS AND MALFUNCTIONS)

Condition 

Number Condition

6.B.2(b)

40CFR63 Subpart DD and 40CFR63 Subpart LLL SSM Plan Requirements 

(40CFR63.6(e)(3)(i) and 40CFR63.6(e)(3)(vi)) When a source becomes subject to 40CFR63 Subpart DD 

or 40CFR63 Subpart LLL, Giant Cement shall develop and implement a written Startup, Shutdown and 

Malfunction Plan for operating and maintaining the source subject to those subparts during periods of 

startup, shutdown, and malfunction. The plan shall describe in detail, procedures for operating and 

maintaining the source during periods of startup, shutdown and malfunction and also include a program of 

corrective action for malfunctioning process, air pollution control and air pollution monitoring equipment 

used to comply with the relevant standard. Giant Cement may choose to maintain a separate Startup, 

Shutdown and Malfunction Plan for each source subject to 40CFR63 Subpart DD or 40CFR63 Subpart 

LLL or choose to maintain one plan for all sources subject to 40CFR63 Subpart DD or 40CFR63 Subpart 

LLL. If Giant Cement chooses to maintain one plan, when new sources subject to 40CFR63 Subpart DD 

or 40CFR63 Subpart LLL are added, it shall revise the plan to include the required information for that 

source no later than 180 calendar days after placing it in operation. To satisfy the requirements to develop 

a startup, shutdown, and malfunction plan, Giant Cement may use the affected source's SOP manual, 

OSHA or other plan, provided the alternative plans meet all the requirements of this condition and are 

made available for inspection by Department personnel.

6.B.2(c)

Development and Department Approval of the 40CFR63 SSM Plan 

(40CFR63.1206(c)(2)(ii)(B)) Giant Cement shall develop a 40CFR63 Subpart EEE Startup, Shutdown and 

Malfunction Plan. This plan shall be submitted to the Department for review and approval no later than 

180 calendar days after September 30, 2003, for the existing Kilns. Giant Cement shall develop a new 

plan or modify the existing plan for the New Kiln System no later than 180 calendar days after startup of 

the New Kiln System and submit the modified or new plan to the Department for approval. The 

Department will notify Giant Cement of approval or intention to deny approval a plan within 90 calendar 

days after receipt of the original request and within 60 calendar days after receipt of any supplemental 

information that Giant Cement submits. Before disapproving a plan, the Department will notify Giant 

Cement of its intention to disapprove the plan together with a notice of the information and findings on 

which intended disapproval is based and a notice of opportunity for Giant Cement to present additional 

information to the Department before final action on disapproval of a plan. At the time the Department 

notifies Giant Cement of intention to disapprove a plan, it will specify how much time Giant Cement will 

have after being notified on the intended disapproval to submit additional information. Giant Cement is 

responsible for ensuring that it submits any supplementary and additional information supporting its plan 

in a timely manner to enable the Department to consider whether to approve the plan. Neither Giant 

Cement’s submittal of a plan, nor the Department's failure to approve or disapprove the plan, relieves 

Giant Cement of the responsibility to comply with the provisions of 40CFR63 Subpart EEE.

6.B.2(d)

Operation and Maintenance of Sources Subject to 40CFR63 Subpart DD , 40CFR63 Subpart EEE and 

40CFR63 Subpart LLL During SSM (40CFR63.6(e)(3)(ii)) During periods of startup, shutdown, and 

malfunction, Giant Cement shall for a source subject to 40CFR63 Subpart DD, 40CFR63 Subpart EEE 

and/or 40CFR63 Subpart LLL, operate and maintain it (including associated air pollution control and 

monitoring equipment) in accordance with the procedures specified in its Startup, Shutdown and 

Malfunction Plan.
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Condition 

Number Condition

6.B.2(e)

Records of Corrective Actions Taken During Periods of SSM When Such Actions Are Consistent with the 

Procedures Specified in an Affected Source's SSM Plan (40CFR63.6(e)(3)(iii), 40CFR63.10(b)(1) and 

40CFR63.10(b)(2)(v))) For process and air pollution control equipment subject to 40CFR63 Subpart DD, 

40CFR63 Subpart EEE or 40CFR63 Subpart LLL, Giant Cement shall record all information necessary to 

demonstrate conformance with an affected source's Startup, Shutdown and Malfunction Plan when all 

actions taken during periods of startup, shutdown and malfunction (including corrective actions to restore 

malfunctioning process and air pollution control and monitoring equipment to its normal or usual manner of 

operation) are consistent with the procedures specified in the plan. The information needed to demonstrate 

conformance with the Startup, Shutdown and Malfunction Plan may be recorded using a "checklist," or 

some other effective form of recordkeeping, in order to minimize the recordkeeping burden for conforming 

events. These records shall be retained for a calendar period of five(5) years following the date of each 

occurrence. At a minimum, the most recent two(2) years of records shall be retained on-site and on-file. 

Records for the remaining three(3) years may be retained off-site. Such records may be maintained on 

microfilm, on a computer, on computer floppy disks, on magnetic tape disks, or on microfiche.

6.B.2(f)

Records of Corrective Actions Taken During Periods of SSM when Such Actions are Not Consistent with 

the Procedures Specified in an Affected Source's SSM Plan (40CFR63.6(e)(3)(iv), 40CFR63.10(b)(1) and 

40CFR63.10(b)(2)(iv)) For process and air pollution control equipment subject to 40CFR63 Subpart DD, 

40CFR63 Subpart EEE or 40CFR63 Subpart LLL, Giant Cement shall record the actions taken during 

periods of startup, shutdown and malfunction (including corrective actions to restore malfunctioning process 

and air pollution control and monitoring equipment to its normal or usual manner of operation) when such 

actions are not consistent with the procedures specified in an affected source's Startup, Shutdown and 

Malfunction Plan. These records shall be retained for a calendar period of five(5) years following the date 

of each occurrence. At a minimum, the most recent two(2) years of records shall be retained on-site and onfile. Records for the remaining three(3) years may be retained off-site. Such records may be maintained on 

microfilm, on a computer, on computer floppy disks, on magnetic tape disks, or on microfiche.

6.B.2(g)

Records of the SSM Plan(s) Required by 40CFR63 Subpart DD and 40CFR63 Subpart LLL

(40CFR63.6(e)(3)(v)) Giant Cement shall maintain the current written Startup, Shutdown and Malfunction 

Plan(s) on-site and on-file that it developed for sources subject to40CFR63 Subpart DD or 40CFR63 

Subpart LLL and make it (them) available for inspection by Department personnel. In addition, if a Startup, 

Shutdown, and Malfunction Plan is subsequently revised as provided in condition 6.B.1(h), Giant Cement 

shall maintain on-site and on-file each previous (i.e., superseded) version of that Startup, Shutdown and 

Malfunction Plan and make each previous version available for inspection by Department personnel for a 

period of five(5) calendar years after revision of a plan. If at any time after adoption of a Startup, Shutdown 

and Malfunction Plan an affected source ceases operation or is otherwise no longer subject to the provisions 

of 40CFR63 Subpart DD or 40CFR63 Subpart LLL, Giant Cement shall retain a copy of the most recent 

plan on-site and on-file for a period of five(5) calendar years from the date the source ceases operation or is 

no longer subject to that subpart and make the plan available to Department personnel upon request.
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Condition 

Number Condition

6.B.2(h)

Revisions to a SSM Plan

(40CFR63.6(e)(3)(vii) and 40CFR63.6(e)(3)(viii)) The Department may require Giant Cement to make changes to an 

affected source’s Startup, Shutdown and Malfunction Plan. The Department may require reasonable revisions to a Startup, 

Shutdown and Malfunction Plan for any of the reasons specified by paragraphs (h)(1) through (h)(4) of this condition. 

Giant Cement may periodically revise a Startup, Shutdown, and Malfunction Plan for an affected source as necessary to 

satisfy the requirements of 40CFR63 Subpart DD, 40CFR63 Subpart EEE and 40CFR63 Subpart LLL or to reflect 

changes in equipment or procedures at the affected source. Unless the Department specifies otherwise, Giant Cement may 

make such revisions to a Startup, Shutdown and Malfunction Plan without prior approval by the Department. However, 

each such revision to a Startup, Shutdown and Malfunction Plan shall be reported in the semiannual report If a Startup, 

Shutdown and Malfunction Plan fails to address or inadequately addresses an event that meets the characteristics of a 

malfunction (as defined in condition 6.B.2(i)) but was not included in the plan at the time that Giant Cement developed 

the plan, then it shall revise the plan within 45 calendar days after the event to include detailed procedures for operating 

and maintaining the source during similar malfunction events and a program of corrective action for similar malfunctions 

of process or air pollution control and monitoring equipment. In the event that Giant Cement makes any revision to a 

Startup, Shutdown and Malfunction Plan which alters the scope of the activities at a source which are deemed to be a 

startup, shutdown, malfunction, or otherwise modifies the applicability of any emission limit, work practice requirement, 

or other requirement in an applicable standard, the revised plan shall not take effect until after Giant Cement has provided 

a written notice describing the revision to the Department.

(h)(1) A plan does not address a startup, shutdown, or malfunction event that has occurred. 

(h)(2) A plan fails to provide for the operation of the source (including associated air pollution control and monitoring 

equipment) during a startup, shutdown, or malfunction event in a manner consistent with safety and good air pollution 

control practices for minimizing emissions to the levels required by the relevant standards.

(h)(3) A plan does not provide adequate procedures for correcting malfunctioning process and/or air pollution control and 

monitoring equipment as quickly as practicable.

(h)(4) A plan includes an event that does not meet the definition of a startup, shutdown or malfunction as defined in 

condition 6.B.2(i).

6.B.2(i)

SSM Records for Process Equipment

(40CFR60.7(b), 40CFR63.2, 40CFR63.10(b)(1) and 40CFR63.10(b)(2)(i)) (40CFR60.7(b), 40CFR63.2, 

40CFR63.10(b)(1) and 40CFR63.10(b)(2)(i)) For sources subject to 40CFR 60, a startup is defined as the setting in 

operation of an affected facility for any purpose and a shutdown is defined as the cessation of operation of an affected 

facility for any purpose. For sources subject to 40FR 63, a startup is defined as the setting in operation of an affected 

source or portion of an affected source for any purpose and a shutdown is defined as the cessation of operation of an 

affected source or portion of an affected source for any purpose. For sources subject to 40FR 60, a malfunction is defined 

as any sudden, infrequent and not reasonably preventable failure of air pollution control equipment, process equipment, or 

a process to operate in a normal or usual manner. Failures that are caused in part by poor maintenance or careless 

operation are not malfunctions. For sources subject to 40CFR63, a malfunction is defined as any sudden, infrequent and 

not reasonably preventable failure of air pollution control and monitoring equipment, process equipment, or a process to 

operate in a normal or usual manner. Failures that are caused in part by poor maintenance or careless operation are not 

malfunctions. Giant Cement shall record the occurrence and duration of each startup, shutdown or malfunction subject to 

40CFR60 Subpart Kb, 40CFR60 Subpart Y, 40CFR60 Subpart OOO, 40CFR63 Subpart DD, 40CFR63 Subpart EEE or 

40CFR63 Subpart LLL. These records shall be retained for a calendar period of five (5) years following the date of each 

startup, shutdown or malfunction. At a minimum, the most recent two (2) years of records shall be retained on-site and onfile. Records for the remaining three (3) years may be retained off-site. Such records may be maintained on microfilm, on 

a computer, on computer floppy disks, on magnetic tape disks, or on microfiche.
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Condition 

Number Condition

6.B.2(j)

Immediate SSM Reports

(40CFR63.6(e)(3)(iv), 40CFR63.10(b)(1) and 40CFR63.10(d)(5)(ii)) Notwithstanding the allowance to 

reduce the frequency of reporting for Periodic Startup, Shutdown and Malfunction reports specified by 

condition 6.B.2(k), any time an action taken by Giant Cement during a startup, shutdown, or malfunction 

(including actions taken to correct a malfunction) is not consistent with the procedures specified in an 

affected source's Startup, Shutdown and Malfunction Plan, it shall report the actions taken for that event 

within two(2) working days to the Trident District Office after commencing actions inconsistent with the 

plan followed by a written letter within seven(7) working days after the end of the event. The immediate 

report required under this paragraph shall consist of a telephone call (or facsimile (FAX) transmission) to 

the Trident District Office within two(2) working days after commencing actions inconsistent with the plan. 

It shall be followed by a written letter addressed to the Trident District Office, delivered or postmarked 

within seven(7) working days after the end of the event, that contains the name, title and signature of the 

responsible official who is certifying its accuracy, explaining the circumstances of the event, the reasons for 

not following the Startup, Shutdown and Malfunction Plan and whether any excess emissions and/or 

parameter monitoring exceedances are believed to have occurred. Notwithstanding the requirements of the 

previous sentence, Giant Cement may make alternative reporting arrangements, in advance, with the 

Department. These reports shall also be retained for a calendar period of five(5) years following the date of 

each occurrence. At a minimum, the most recent two(2) years of reports shall be retained on-site and on-file. 

Records for the remaining three(3) years of reports may be retained off-site. Such records of reports may be 

maintained on microfilm, on a computer, on computer floppy disks, on magnetic tape disks, or on 

microfiche.

6.B.2(k)

Periodic SSM Reports

(40CFR63.6(e)(3)(iii), 40CFR63.10(b)(1) and 40CFR63.10(d)(5)(i)) For all sources subject to 40CFR63 

Subpart DD, 40CFR63 Subpart EEE or 40CFR63 Subpart LLL, if actions taken by Giant Cement during a 

startup, shutdown, or malfunction of an affected source (including actions taken to correct a malfunction) 

are consistent with the procedures specified in a source's Startup, Shutdown and Malfunction Plan, then 

Giant Cement shall state such information in a Startup, Shutdown and Malfunction Report. Reports shall 

only be required if a startup, shutdown, or malfunction occurred during the reporting period and they shall 

include the number, duration and a brief description of each startup, shutdown, or malfunction. If changes to 

the reporting requirements are promulgated then the reports shall include the revised information specified 

in 40CFR63 Subpart A. The Startup, Shutdown and Malfunction Report shall consist of a letter, containing 

the name, title and signature of the responsible official who is certifying its accuracy and be submitted to the 

Department semiannually (or on a more frequent basis if specified otherwise in a relevant standard or as 

established otherwise). The Startup, Shutdown and Malfunction Report shall be addressed to the Manager of 

the Technical Management Section, Bureau of Air Quality and delivered or postmarked by the 30th 

calendar day following the end of each calendar half (or other calendar reporting period, as appropriate). If 

Giant Cement is required to submit Excess Emissions and CMS Performance Reports (or other periodic 

reports), the Startup, Shutdown and Malfunction Reports may be submitted simultaneously with the Excess 

Emissions and CMS Performance Reports (or other reports). If Startup, Shutdown and Malfunction Reports 

are submitted with Excess Emissions and CMS Performance Reports (or other periodic reports) and Giant 

Cement receives approval to reduce the frequency of reporting for the latter, the frequency of reporting for 

the Startup, Shutdown and Malfunction Reports also may be reduced if the Department does not object to 

the intended change. The procedures to implement the allowance in the preceding sentence shall be the same 

as the procedures specified for Excess Emissions and CMS Performance Reports. These reports shall also

be retained for a calendar period of five(5) years following the date of each occurrence. At a minimum, the 

most recent two(2) years of reports shall be retained on-site and on-file. Records for the remaining three(3) 

years of reports may be retained off-site. Such records of reports may be maintained on microfilm, on a 

computer, on computer floppy disks, on magnetic tape disks, or on microfiche.
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Condition 

Number Condition

6.B.2(l)

Existing Kiln and New Kiln System Operations Under the 40CFR63 Startup, Shutdown and Malfunction 

Plan (40CFR63.1206(c)(2)(v)(A)(1) and 40CFR63.1206(c)(2)(v)(A)(2)) During malfunctions, the 

AWFCO requirements continue to apply, except for conditions 6.B.24(bbb) and 6.B.24(ccc). If Giant 

Cement exceeds an applicable 40CFR63 Subpart EEE emission standard monitored by a CEMS or 

COMS or an operating limit, the AWFCO must immediately and automatically cutoff the hazardous 

waste feed, except as provided by condition 6.B.24(eee). If the malfunction itself prevents immediate 

and automatic cutoff of the hazardous waste feed, however, Giant Cement must cease feeding hazardous 

waste as quickly as possible. Although the AWFCO requirements continue to apply during a malfunction, 

an exceedance of an emission standard monitored by a CEMS or COMS or operating limit is not a 

violation of 40CFR63 Subpart EEE if Giant Cement takes the corrective measures prescribed in the 

startup, shutdown, and malfunction plan.

6.B.2(m)

Compliance With AWFCO Requirements When Burning Hazardous Waste During Startups and 

Shutdowns (40CFR63.1206(c)(2)(v)(B)) If Giant Cement feeds hazardous waste during startup or 

shutdown to an existing Kiln or to the New Kiln System (when placed into operation), it shall include 

waste feed restrictions (e.g., type and quantity), and other appropriate operating conditions and limits in 

the startup, shutdown and malfunction plan. Giant Cement must interlock the established operating 

limits with the AWFCO except for conditions 6.B.26(bbb) and 6.B.26(ccc). When feeding hazardous 

waste during startup or shutdown, the AWFCO must immediately and automatically cutoff the hazardous 

waste feed if Giant Cement exceeds the established operating limits except as provided by condition 

6.B.26(eee). Although the AWFCO requirements apply during startup and shutdown, an exceedance of 

an emission standard or operating limit is not a violation of 40CFR63 Subpart EEE if Giant complies 

with the operating procedures prescribed in the startup, shutdown, and malfunction plan.

6.B.2(n)

Excessive Exceedances During Existing Kiln and New Kiln System Malfunctions

(40CFR63.1206(c)(2)(v)(A)(3)) For each set of 10 exceedances of an emission standard or operating 

requirement while hazardous waste remains in an existing Kiln’s or the New Kiln System’s (when 

placed in operation) combustion chamber (i.e., when the hazardous waste residence time has not 

transpired since the hazardous waste feed was cutoff) during a 60-day block period, Giant Cement shall 

within 45 days of the 10th exceedance, complete an investigation of the cause of each exceedance and 

evaluation of approaches to minimize the frequency, duration, and severity of each exceedance, and 

revise the startup, shutdown, and malfunction plan as warranted by the evaluation to minimize the 

frequency, duration, and severity of each exceedance. The results of the investigation and evaluation shall 

be recorded in the operating record, and include a summary of the investigation and evaluation, and any 

changes to the startup, shutdown, and malfunction plan, in the excess emissions report. 
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Condition 

Number Condition

6.B.3(a)

CMS Requirements for the Combining of Effluents 

(40CFR60.13(g), 40CFR63.8(b)(2)(i) and 40CFR63.8(b)(2)(ii)) When the emissions from two(2) or more 

affected sources subject to 40CFR60 Subpart Y, 40CFR63 Subpart EEE and/or 40CFR63 Subpart LLL are 

combined before being released to the atmosphere, Giant Cement may install an applicable CMS for each 

emission stream or for the combined emissions streams, provided the monitoring is sufficient to demonstrate 

compliance with a relevant standard. If a relevant standard is a mass emission standard and the emissions 

from one affected source are released to the atmosphere through more than one emission point, then Giant 

Cement shall install an applicable CMS at each emission point unless the installation of fewer systems is 

approved by the Department or provided for in a relevant standard (e.g., instead of requiring that a CMS be 

installed at each emission point before the effluents from those points are channeled to a common control 

device, the standard specifies that only one CMS is required to be installed at the vent of the control device).

6.B.3(b)

Reporting Requirements for Multiple CMS

(40CFR63.8(b)(3)) When more than one CMS is used to measure the emissions from one affected source 

(e.g., multiple breechings, multiple outlets), Giant Cement shall report the results as required for each CMS. 

However, when one CMS is used as a backup to another CMS, it shall report the results from the CMS used to 

meet the monitoring requirements of 40CFR63 Subpart DD, 40CFR63 Subpart EEE or 40CFR63 Subpart 

LLL. If both such CMS are used during a particular reporting period to meet the monitoring requirements of 

40CFR63 Subpart DD, 40CFR63 Subpart EEE and 40CFR63 Subpart LLL, then Giant Cement shall report 

the results from each CMS for the relevant compliance period.

6.B.3(c)

CMS Operation and Maintenance 

(40CFR60.13(e), 40CFR63.8(c)(1) and 40CFR63.8(c)(4)) For an affected source required by 40CFR60 

Subpart Y, 40CFR63 Subpart DD, 40CFR63 Subpart EEE or 40CFR63 Subpart LLL to be monitored using 

a CMS, Giant Cement shall maintain and operate each CMS in a manner consistent with good air pollution 

control practices. For all CMS, Giant Cement shall keep the necessary parts for routine repairs of the affected 

CMS equipment readily available and comply with the written Startup, Shutdown and Malfunction Plan that 

it implemented as specified in conditions 6.B.2(a) and 6.B.2(b). Except for system breakdowns, out-of-control 

periods, repairs, maintenance periods, calibration checks and zero (low-level) and high-level calibration 

drift adjustments, all CMS, including COMS and CEMS, shall be in continuous operation. 

6.B.3(d)

CMS Installation 

(40CFR60.13(a), 40CFR63.8(c)(2) and 40CFR63.8(c)(3)) All CMS shall be installed such that representative 

measures of emissions or process parameters from an affected source are obtained. In addition, CEMS shall 

be located according to procedures contained in the applicable performance specification(s). Unless stated 

otherwise, Giant Cement shall ensure that the read out (the portion of the CMS that provides a visual display 

or record), or other indication of operation, from any CMS required for compliance with an emission standard 

is readily accessible on-site for operational control or inspection by the operator of the equipment. All CMS 

required by 40CFR60 Subpart Y, 40CFR63 Subpart DD and 40CFR63 Subpart LLL shall be installed, 

operational and the data verified as specified in the relevant standard either prior to or in conjunction with 

conducting performance tests. Verification of operational status shall, at a minimum, include completion of 

the manufacturer's written specifications or recommendations for installation, operation, and calibration of 

the system. All CMS required by 40CFR63 Subpart EEE shall be installed, calibrated and continuously 

operated upon startup of the associated equipment. 
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Condition 

Number Condition

6.B.3(e)

Minimum Procedures for COMS 

(40CFR63.8(c)(5)) Unless otherwise approved by the Department, the minimum procedures for COMS 

shall include a method for producing a simulated zero opacity condition and an upscale (high-level) opacity 

condition using a certified neutral density filter or other related technique to produce a known obscuration of 

the light beam. Such procedures shall provide a system check of all the analyzer's internal optical surfaces 

and all electronic circuitry, including the lamp and photodetector assembly normally used in the 

measurement of opacity.

6.B.3(f)

Records of CMS Zero (Low-Level) and High-Level Calibration Drifts for CMS except CPMS

(40CFR60.13(d)(1), 40CFR63.8(c)(6) and 40CFR63.10(b)(1)) Except for CMS identified in conditions 

6.B.26(m) and 6.B.26(n), Giant Cement for CMS that are not a CPMS, which is installed in accordance 

with the provisions of 40CFR60 Subpart Y, 40CFR63 Subpart EEE or 40CFR63 Subpart LLL and the 

applicable CMS performance specification(s), shall monitor and record the zero(low-level) and high-level 

calibration drifts at least once daily in accordance with the written procedure specified in the CMS 

Performance Evaluation Plan. The zero (low-level) and high-level calibration drifts shall be adjusted, at a

minimum, whenever the 24-hour zero (low-level) drift exceeds two times the limits of the applicable 

performance specification(s) specified in the relevant standard. The system shall allow the amount of excess 

zero (low-level) and high-level drift measured at the 24-hour interval checks to be recorded and quantified 

whenever specified. For COMS, all optical and instrumental surfaces exposed to the effluent gases shall be 

cleaned prior to performing the zero (low-level) and high-level drift adjustments; the optical surfaces and 

instrumental surfaces shall be cleaned when the cumulative automatic zero compensation, if applicable, 

exceeds 4% opacity. These records shall be retained for a calendar period of five(5) years following the date 

of each calibration check. At a minimum, the most recent two(2) years of records shall be retained on-site 

and on-file. Records for the remaining three(3) years may be retained off-site. Such records may be 

maintained on microfilm, on a computer, on computer floppy disks, on magnetic tape disks, or on 

microfiche.

6.B.3(g)

CPMS System Response Checks 

(40CFR63.8(c)(6) and 40CFR63.10(b)(1)) Once a CPMS is required to be installed and operating by the 

EPA, the CPMS shall be calibrated prior to use for the purposes of complying with this condition. Giant 

Cement shall check the CPMS daily for indication that the system is responding. If the CPMS system 

includes an internal system check, results shall be recorded and checked daily for proper operation. These 

records shall be retained for a calendar period of five(5) years following the date of each system response 

check. At a minimum, the most recent two(2) years of records shall be retained on-site and on-file. Records 

for the remaining three(3) years may be retained off-site. Such records may be maintained on microfilm, on 

a computer, on computer floppy disks, on magnetic tape disks, or on microfiche.

6.B.3(h)

Records of All CMS Calibration Checks

(40CFR63.10(b)(1) and 40CFR63.10(b)(2)(x)) Giant Cement shall record all calibration checks of CMS 

subject to 40CFR63 Subpart DD, 40CFR63 Subpart EEE or 40CFR63 Subpart LLL. These records shall be 

retained for a calendar period of five(5) years following the date of each calibration check. At a minimum, 

the most recent two(2) years of records shall be retained on-site and on-file. Records for the remaining 

three(3) years may be retained off-site. Such records may be maintained on microfilm, on a computer, on 

computer floppy disks, on magnetic tape disks, or on microfiche.
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Condition 

Number Condition

6.B.3(i)

Records of All Adjustments and Maintenance Performed on CMS

(40CFR63.10(b)(1) and 40CFR63.10(b)(2)(xi)) Giant Cement shall record all adjustments and maintenance 

performed on CMS required by 40CFR63 Subpart DD, 40CFR63 Subpart EEE or 40CFR63 Subpart LLL. 

These records shall be retained for a calendar period of five(5) years following the date of each adjustment 

or maintenance action. At a minimum, the most recent two(2) years of records shall be retained on-site and 

on-file. Records for the remaining three(3) years may be retained off-site. Such records may be maintained 

on microfilm, on a computer, on computer floppy disks, on magnetic tape disks, or on microfiche.

6.B.3(j)

CMS Quality Control Program

(40CFR63.8(d)) Giant Cement shall develop and implement a CMS Quality Control Program(s) for the 

CMS required by 40CFR63 Subpart EEE or 40CFR63 Subpart LLL. As part of the CMS Quality Control 

Program, it shall develop and submit to the Department for approval a site-specific CMS Performance 

Evaluation Test Plan for the required CMS performance evaluation. In addition, the CMS Quality Control 

Program shall include, at a minimum, a written protocol that describes procedures for each of the operations 

listed in paragraphs (j)(1) through (j)(6) of this condition. The results of this CMS Quality Control Program 

will be considered by the Department when it determines the validity of monitoring data. Giant Cement shall 

keep these written procedures on-site and on-file for the life of an affected source or until the affected source 

is no longer subject to the provisions of 40CFR63 Subpart EEE or 40CFR63 Subpart LLL and make then 

available to Department personnel upon request. If a CMS Quality Control Plan is revised, then Giant 

Cement shall keep previous (i.e., superseded) versions of the plan on-site and on-file for a calendar period of 

five(5) years after the date of each revision to the plan and made available to Department personnel upon 

request. Revisions to a plan do not require a formal operating permit modification. Where relevant (e.g., 

program of corrective action for a malfunctioning continuous monitoring system) these written procedures 

may be incorporated as part of an affected source's Startup, Shutdown and Malfunction Plan to avoid 

duplication of planning and recordkeeping efforts.

(j)(1) Initial and any subsequent calibration of the CMS.

(j)(2) Determination and adjustment of the calibration drift of the continuous monitoring system.

(j)(3) Preventive maintenance of the continuous monitoring system, including spare parts inventory.

(j)(4) Data recording, calculations, and reporting.

(j)(5) Accuracy audit procedures, including sampling and analysis methods.

(j)(6) Program of corrective action for a malfunctioning CMS.

6.B.3(k)

Records of CMS Malfunction or Inoperative Periods

(40CFR63.10(b)(1) and 40CFR63.10(b)(2)(vi)) Giant Cement shall record each period during which a

CMS required by 40CFR63 Subpart DD, 40CFR63 Subpart EEE or 40CFR63 Subpart LLL is 

malfunctioning or inoperative (including out-of-control periods). These records shall be retained for a 

calendar period of five(5) years following the date of each CMS malfunction or inoperative period. At a 

minimum, the most recent two(2) years of records shall be retained on-site and on-file. Records for the 

remaining three(3) years may be retained off-site. Such records may be maintained on microfilm, on a 

computer, on computer floppy disks, on magnetic tape disks, or on microfiche.
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Condition 

Number Condition

6.B.3(l)

Out of Control CMS

(40CFR63.8(c)(7)) A CMS is out of control if the zero (low-level), mid-level (if applicable), or high-level 

calibration drift exceeds two times the applicable calibration drift specification in the applicable 

performance specification or in the relevant standard, the CMS fails a performance test audit (e.g., 

cylinder gas audit), relative accuracy audit, relative accuracy test audit, linearity test audit or the COMS 

calibration drift exceeds two times the limit in the applicable performance specification in the relevant 

standard. When a CMS is out of control, Giant Cement shall take the necessary corrective action and repeat 

all necessary tests which indicate that the system is out of control. Giant Cement shall take corrective action 

and conduct retesting until the performance requirements are below the applicable limits. The beginning of

the out-of-control period is the hour that Giant Cement conducts a performance check (e.g., calibration drift) 

that indicates an exceedance of performance requirements. The end of the out-of-control period is the hour 

following the completion of corrective action and successful demonstration that the system is within the 

allowable limits. During the period the CMS is out of control, recorded data shall not be used in data 

averages and calculations, or to meet any established data availability requirement.

6.B.3(m)

Records of All Required CMS Measurements

(40CFR63.10(b)(1) and 40CFR63.10(c)(1)) Giant Cement shall record all required CMS measurements 

(including monitoring data recorded during unavoidable CMS breakdowns and out-of-control periods) for 

CMS required by 40CFR63 Subpart EEE or 40CFR63 Subpart LLL. These records shall be retained for a 

calendar period of five(5) years following the date of each CMS measurement. At a minimum, the most 

recent two(2) years of records shall be retained on-site and on-file. Records for the remaining three(3) years 

may be retained off-site. Such records may be maintained on microfilm, on a computer, on computer floppy 

disks, on magnetic tape disks, or on microfiche.

6.B.3(n)

Records of the Date and Time that Identify Inoperative CMS Periods 

(40CFR63.10(b)(1) and 40CFR63.10(c)(5)) Giant Cement shall record the date and time identifying each 

calendar period during which a CMS required by 40CFR63 Subpart LLL is inoperative except for zero 

(low-level) and high-level checks. These records shall be retained for a calendar period of five(5) years 

following the date of each inoperative CMS period. At a minimum, the most recent two(2) years of records 

shall be retained on-site and on-file. Records for the remaining three(3) years may be retained off-site. Such 

records may be maintained on microfilm, on a computer, on computer floppy disks, on magnetic tape disks, 

or on microfiche.

6.B.3(o)

Records of the Date and Time that Identify Out of Control CMS Periods

(40CFR63.8(c)(7), 40CFR63.10(b)(1) and 40CFR63.10(c)(6)) Giant Cement shall record the date and 

time identifying each calendar period during which a CMS required by 40CFR63 Subpart EEE or 40CFR63 

Subpart LLL is out of control. A CMS is out of control if the zero (low-level), mid-level (if applicable), or 

high-level calibration drift exceeds two(2) times the applicable calibration drift specification in the 

applicable performance specification or in the relevant standard, the CMS fails a performance test audit 

(e.g., cylinder gas audit), relative accuracy audit, relative accuracy test audit, or linearity test audit; or the 

COMS calibration drift exceeds two times the limit in the applicable performance specification in the 

relevant standard. These records shall be retained for a calendar period of five(5) years following the date of 

each out of control CMS period. At a minimum, the most recent two(2) years of records shall be retained 

on-site and on-file. Records for the remaining three(3) years may be retained off-site. Such records may be 

maintained on microfilm, on a computer, on computer floppy disks, on magnetic tape disks, or on 

microfiche.
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MONITORING AND REPORTING CONDITIONS (CONTINUOUS MONITORING SYSTEMS)

Condition 

Number Condition

6.B.3(p)

Records of Total Process Operating Time During the Reporting Period

(40CFR63.10(b)(1) and 40CFR63.10(c)(13)) Giant Cement shall record the total process operating time during 

the reporting period for sources subject to 40CFR63 Subpart EEE or 40CFR63 Subpart LLL. These records 

shall be retained for a calendar period of five(5) years following the date of each record. At a minimum, the most 

recent two(2) years of records shall be retained on-site and on-file. Records for the remaining three(3) years may 

be retained off-site. Such records may be maintained on microfilm, on a computer, on computer floppy disks, 

on magnetic tape disks, or on microfiche

6.B.3(q)

Records of the Specific Identification of Each Period of Excess Emissions and Parameter Monitoring 

Exceedances (40CFR63.10(b)(1) and 40CFR63.10(c)(8)) Giant Cement shall record the specific identification 

(i.e., the date and time of commencement and completion) of each period of excess emissions and parameter 

monitoring exceedances, as defined by 40CFR63 Subpart EEE or 40CFR63 Subpart LLL that occurs during 

startups, shutdowns, and malfunctions of the affected source and occurs during periods other than startups, 

shutdowns, and malfunctions of the affected source. These records shall be retained for a calendar period of 

five(5) years following the date of each exceedance. At a minimum, the most recent two(2) years of records shall 

be retained on-site and on-file. Records for the remaining three(3) years may be retained off-site. Such records 

may be maintained on microfilm, on a computer, on computer floppy disks, on magnetic tape disks, or on 

microfiche.

6.B.3(r)

Records of CMS Malfunctions, Corrective Actions and Repairs 

(40CFR63.10(b)(1), 40CFR63.10(c)(10), 40CFR63.10(c)(11), 40CFR63.10(c)(12) and 40CFR63.10(c)(15)) 

Giant Cement shall record the nature and cause of any CMS malfunction (if known), the corrective action taken 

or preventive measures adopted and the nature of the repairs or adjustments to the CMS that was inoperative or 

out of control for any CMS required by 40CFR63 Subpart EEE or 40CFR63 Subpart LLL. In order to satisfy 

these recordkeeping requirements and to avoid duplicative recordkeeping efforts, Giant Cement may use the 

affected source's Startup, Shutdown and Malfunction Plan or records kept to satisfy the recordkeeping 

requirements of the Startup, Shutdown, and Malfunction Plan provided that such plan and records adequately 

address the recordkeeping requirements this condition. These records shall be retained for a calendar period of 

five(5) years following the date of each malfunction, corrective action and/or repair. At a minimum, the most 

recent two(2) years of records shall be retained on-site and on-file. Records for the remaining three(3) years may 

be retained off-site. Such records may be maintained on microfilm, on a computer, on computer floppy disks, on 

magnetic tape disks, or on microfiche.

6.B.3(s)

Emission Data Units of Measurement

(40CFR63.8(g)(4)) All emission data shall be converted into the units of measurement of the relevant standard 

for reporting purposes using the conversion procedures specified in that standard. After conversion, the data may 

be rounded to the same number of significant digits as used in that standard to specify the emission limit (e.g., 

rounded to the nearest 1% opacity).

6.B.3(t)

Use of Monitoring Data Recorded During Periods of Unavoidable CMS Breakdowns, Out-Of-Control Periods, 

Repairs, Maintenance Periods, Calibration Checks and Zero (Low-Level) and High-Level Adjustments

(40CFR63.8(g)(5)) Monitoring data recorded during periods of unavoidable CMS breakdowns, out-of-control 

periods, repairs, maintenance periods, calibration checks, and zero (low-level) and high-level adjustments shall 

not be included in any computed data average. If Giant Cement complies with the requirements of condition 

6.B.3(u), data averages shall include any data recorded during periods of monitor breakdown or malfunction.
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MONITORING AND REPORTING CONDITIONS (CONTINUOUS MONITORING SYSTEMS)

Condition 

Number Condition

6.B.3(u)

Records of All CMS Measurements Needed to Demonstrate Compliance With a Relevant Standard 

(40CFR63.10(b)(1) and 40CFR63.10(b)(2)(vii)) Giant Cement shall record all required measurements 

needed to demonstrate compliance with 40CFR63 Subpart EEE and 40CFR63 Subpart LLL. To demonstrate

compliance with those subparts, the records shall include, but are not limited to, 15-minute averages of 

CMS data, raw performance testing measurements and raw performance evaluation measurements that 

support the data that Giant Cement is required to report. Where a CEMS is automated and the calculated 

data averages do not exclude periods of CEMS breakdown or malfunction, in lieu of maintaining a file of all 

CEMS subhourly, Giant Cement shall retain the most recent consecutive three averaging periods of 

subhourly measurements and a file that contains a hard copy of the data acquisition system algorithm used to 

reduce the measured data into the reportable form of the standard. An automated CEMS is defined as a 

CEMS that records and reduces the measured data to the form of the pollutant emission standard through 

the use of a computerized data acquisition system. Where the measured data from a CEMS is manually 

reduced to obtain the reportable form of the standard, and the calculated data averages do not exclude 

periods of CEMS breakdown or malfunction, in lieu of maintaining a file of all CEMS subhourly 

measurements, Giant Cement shall retain all subhourly measurements for the most recent reporting period. 

The subhourly measurements shall be retained for 120 calendar days from the date of the most recent 

Summary or Excess Emission Report submitted to the Department. The Department, upon notification, may 

require Giant Cement to maintain all measurements if it determines these records are required to more 

accurately assess the compliance status of the affected source. These records shall be retained for a calendar 

period of five(5) years following the date of each measurement. At a minimum, the most recent two(2) years 

of records shall be retained on-site and on-file. Records for the remaining three(3) years may be retained offsite. Such records may be maintained on microfilm, on a computer, on computer floppy disks, on magnetic 

tape disks, or on microfiche.

6.B.3(v)

Reduction of COMS and CEMS Data

(40CFR63.2 and 40CFR63.8(g)(2)) Giant Cement shall for a COMS reduce all data to 6-minute averages 

calculated from 36 or more data points equally spaced over each 6-minute period. Data from CEMS for 

measurement other than opacity, unless otherwise specified in a relevant standard, shall be reduced to 

one(1)-hour averages computed from four or more data points equally spaced over each one(1)-hour period, 

except during periods when calibration, quality assurance, or maintenance activities are being performed. 

During periods when calibration, quality assurance, or maintenance activities are being performed, a valid 

hourly average shall consist of at least two data points with each representing a 15-minute period. 

Alternatively, an arithmetic or integrated 1-hour average of CEMS data may be used. A six(6)-minute period 

is defined as, with respect to opacity determinations, any one of the 10 equal parts of a one(1)-hour period. 

A one(1)-hour period, unless otherwise defined in an applicable subpart, is defined as any 60-minute period 

commencing on the hour.

6.B.3(w)

Recording of CMS Data

(40CFR63.8(g)(3)) The monitoring data obtained from CMS may be recorded in reduced or nonreduced 

form (e.g., ppm pollutant and percent O2 or ng/J of pollutant).
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MONITORING AND REPORTING CONDITIONS (CONTINUOUS MONITORING SYSTEMS)

Condition 

Number Condition

6.B.3(x)

Content and Submittal Dates for Excess Emissions and CMS Performance Reports

(40CFR60.7(c), 40CFR63.8(c)(7), 40CFR63.8(c)(8), 40CFR63.10(c)(5), 40CFR63.10(c)(6), 40CFR63.10(c)(7), 

40CFR63.10(c)(8), 40CFR63.10(c)(10), 40CFR63.10(c)(11), 40CFR63.10(c)(12), 40CFR63.10(c)(13), and 

40CFR63.10(e)(3)(v)) All Excess Emissions and CMS Performance Reports and all Summary Reports, if required, 

shall be delivered or postmarked by the 30th day following the end of each calendar half or quarter, as appropriate to 

the Manager of the Technical Management Section, Bureau of Air Quality. Written reports of excess emissions or 

exceedances of process or control system parameters shall include all the information as specified in paragraphs (x)(1) 

through (x)(10). When no excess emissions or exceedances of a parameter have occurred, or a CMS has not been 

inoperative, out of control, repaired, or adjusted, such information shall be stated in the report.

(x)(1) The reports shall contain the name, title, and signature of the responsible official who is certifying the accuracy 

of the report.

(x)(2) The date and time identifying each period during which the CMS was inoperative except for zero (low-level) and 

high-level checks.

(x)(3) The date and time identifying each period during which the CMS was out of control. A CMS is out of control if 

the zero (low-level), mid-level (if applicable), or high-level calibration drift exceeds two times the applicable 

calibration drift specification in the applicable performance specification or in the relevant standard, the CMS fails a 

performance test audit (e.g., cylinder gas audit), relative accuracy audit, relative accuracy test audit, or linearity test 

audit; or the COMS calibration drift exceeds two times the limit in the applicable performance specification in the 

relevant standard.

(x)(4) The specific identification (i.e., the date and time of commencement and completion) of each period of excess 

emissions and parameter monitoring exceedances, as defined in the relevant standard(s), that occurs during startups, 

shutdowns, and malfunctions of the affected source.

(x)(5) The specific identification (i.e., the date and time of commencement and completion) of each time period of 

excess emissions and parameter monitoring exceedances, as defined in the relevant standard(s), that occurs during 

periods other than startups, shutdowns, and malfunctions of the affected source.

(x)(6) The nature and cause of any malfunction (if known).

(x)(7) The corrective action taken or preventive measures adopted.

(x)(8) The nature of the repairs or adjustments to the CMS that was inoperative or out of control.

(x)(9) The total process operating time during the reporting period.

(x)(10) All information concerning CMS out-of-control periods, including start dates, end dates, hours and 

descriptions of the corrective actions taken.

6.B.3(y)

Records of Procedures that are Part of a CMS Quality Control Program

(40CFR63.10(b)(1) and 40CFR63.10(c)(14)) Giant Cement shall record all procedures that are part of a quality 

control program developed and implemented for CMS subject to 40CFR63 Subpart EEE or 40CFR63 Subpart LLL. 

The record of procedures shall be retained for a calendar period of five(5) years following the origin date of each 

procedure. At a minimum, the most recent two(2) years of records shall be retained on-site and on-file. Records for the 

remaining three(3) years may be retained off-site. Such records may be maintained on microfilm, on a computer, on 

computer floppy disks, on magnetic tape disks, or on microfiche.
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MONITORING AND REPORTING CONDITIONS (CONTINUOUS MONITORING SYSTEMS)

Condition 

Number Condition

6.B.3(z)

Summary Report Content Requirements

(40CFR60.7(d) and 40CFR63.10(e)(3)(vi)) If required to submit a Summary Report, Giant Cement shall submit 

one Summary Report for the hazardous air pollutants monitored at each affected source (unless the relevant 

standard specifies that more than one summary report is required, e.g., one summary report for each hazardous air 

pollutant monitored). The summary report shall be entitled “Summary Report (Gaseous and Opacity Excess 

Emission and CMS Performance)” and contain the information specified by paragraphs (z)(1) through (z)(12).

(z)(1) The company name and address of the affected source.

(z)(2) An identification of each hazardous air pollutant monitored at the affected source.

(z)(3) The beginning and ending dates of the reporting period.

(z)(4) A brief description of the process units.

(z)(5) The emission and operating parameter limitations specified in the relevant standard(s).

(z)(6) The monitoring equipment manufacturer(s) and model number(s).

(z)(7) The date of the latest CMS certification or audit.

(z)(8) The total operating time of the affected source during the reporting period.

(z)(9) An emission data summary (or similar summary if it monitors control system parameters), including the total 

duration of excess emissions during the reporting period (recorded in minutes for opacity and hours for gases), the 

total duration of excess emissions expressed as a percent of the total source operating time during that reporting 

period, and a breakdown of the total duration of excess emissions during the reporting period into those that are due 

to startup/shutdown, control equipment problems, process problems, other known causes, and other unknown 

causes.

(z)(10) A CMS performance summary (or similar summary if it monitors control system parameters), including the 

total CMS downtime during the reporting period (recorded in minutes for opacity and hours for gases), the total 

duration of CMS downtime expressed as a percent of the total source operating time during that reporting period, 

and a breakdown of the total CMS downtime during the reporting period into periods that are due to monitoring 

equipment malfunctions, nonmonitoring equipment malfunctions, quality assurance/quality control calibrations, 

other known causes, and other unknown causes.

(z)(11) A description of any changes in CMS, processes, or controls since the last reporting period.

(z)(12) The name, title, and signature of the responsible official who is certifying the accuracy of the report and the 

date of the report.

6.B.3(aa)

Submission of Only the Summary Report

(40CFR60.7(d)(1) and 40CFR63.10(e)(3)(vii)) If the total duration of excess emissions or process or control system 

parameter exceedances for the reporting period is less than 1% of the total operating time for the reporting period 

and CMS downtime for the reporting period is less than 5% of the total operating time for the reporting period, 

Giant Cement only needs to submit the Summary Report and the full Excess Emissions and CMS Performance 

Report need not be submitted unless required by the Department.
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MONITORING AND REPORTING CONDITIONS (CONTINUOUS MONITORING SYSTEMS)

Condition 

Number Condition

6.B.3(bb)

Reduction in the Frequency of Submitting Excess Emissions and CMS Performance and/or Summary 

Reports (40CFR60.7(e) and 40CFR63.10(e)(3)(iii)) The frequency of submitting Excess Emissions and 

CMS Performance and/or Summary Reports required to comply with a relevant standard may be reduced 

only after Giant Cement notifies the Department in writing of its intention to make such a change and the 

Department does not object to the intended change. In deciding whether to approve a reduced frequency of 

reporting, the Department may review information concerning a source's entire previous performance history

during the five(5) year recordkeeping period prior to the intended change, including performance test 

results, monitoring data, and evaluations of Giant Cement’s conformance with operation and maintenance 

requirements. Such information may be used by the Department to make a judgment about a source's 

potential for noncompliance in the future. If the Department disapproves Giant Cement’s request to reduce 

the frequency of reporting, the Department will notify it in writing within 45 calendar days after receiving 

notice of Giant Cement’s intention. The notification from the Department to Giant Cement will specify the 

grounds on which the disapproval is based. In the absence of a notice of disapproval within 45 calendar 

days, approval is automatically granted.

6.B.3(cc)

Submission of Both the Summary Report and the Excess Emissions and CMS Performance Report

(40CFR60.7(d)(2) and 40CFR63.10(e)(3)(viii)) If the total duration of excess emissions or process or 

control system parameter exceedances for the reporting period is 1% or greater of the total operating time 

for the reporting period, or the total CMS downtime for the reporting period is 5% or greater of the total 

operating time for the reporting period, then Giant Cement shall submit both the Summary Report and the 

Excess Emissions and CMS Performance Report.

6.B.3(dd)

Excess Emissions and CMS Performance Reports and/or Summary Reports

(40CFR60.7(c) and 40CFR63.10(e)(3)(i)) For sources subject to 40CFR60 Subpart Y, 40CFR63 Subpart 

EEE or 40CFR63 Subpart LLL required by those subparts to be monitored by a CMS, Giant Cement shall 

submit an Excess Emissions and CMS Performance Report and/or a Summary Report to the Department for 

those CMS. Reports shall be submitted semiannually, except when more frequent reporting is specifically 

required by a relevant standard and the Department determines on a case-by-case basis that more frequent 

reporting is necessary to accurately assess the compliance status of a source.

6.B.3(ee)

Resumption of the Normal Frequency of Submitting Excess Emissions and CMS Performance and/or 

Summary Reports (40CFR60.7(e)(3) and 40CFR63.10(e)(3)(iv)) As soon as CMS data indicate that a 

source is not in compliance with any applicable emission limitation or operating parameter, the frequency 

of reporting for Excess Emissions and CMS Performance and/or Summary Reports shall revert to the 

original submission frequency and Giant Cement shall submit an Excess Emissions and CMS Performance 

and/or Summary Report for the noncomplying emission points at the next appropriate reporting period 

following the noncomplying event. After demonstrating ongoing compliance with the applicable emission 

limitation or operating parameter for another full year, Giant Cement may again request approval from the 

Department to reduce the submission frequency of reporting for that standard.
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MONITORING AND REPORTING CONDITIONS (CONTINUOUS MONITORING SYSTEMS)

Condition 

Number Condition

6.B.3(ff)

Request to Reduce Frequency of Excess Emissions and CMS Performance Reports 

(40CFR63.10(e)(3)(ii)) Notwithstanding the frequency of reporting requirements specified in condition 

6.B.3(dd), if Giant Cement is required by a relevant standard to submit Excess Emissions and CMS 

Performance Reports and/or Summary Reports on a quarterly (or more frequent) basis, it may reduce the 

frequency of reporting for that standard to semiannual if the requirements of paragraphs (ff)(1) through 

(ff)(3) are met. 

(ff)(1) If for one full year (e.g., 4 quarterly or 12 monthly reporting periods) the affected source's excess 

emissions and CMS Performance Reports continually demonstrate that the source is in compliance with 

the relevant standard. 

(ff)(2) Giant Cement continues to comply with all applicable recordkeeping and monitoring requirements. 

(ff)(3) The Department does not object to a reduced frequency of reporting for the affected source.

MONITORING AND REPORTING CONDITIONS (AIR POLLUTION CONTROL EQUIPMENT)

Condition 

Number Condition

6.B.4(a)

Air Pollution Control and Monitoring Equipment Maintenance Records

(40CFR63.10(b)(1) and 40CFR63.10(b)(2)(iii)) Giant Cement shall record all required maintenance performed 

on the air pollution control and monitoring equipment required by 40CFR63 Subpart EEE or 40CFR63 Subpart 

LLL. At a minimum, the most recent two(2) years of records shall be retained on-site and on-file. Records for 

the remaining three(3) years may be retained off-site. Such records may be maintained on microfilm, on a 

computer, on computer floppy disks, on magnetic tape disks, or on microfiche.

6.B.4(b)

Operation and Maintenance of Air Pollution Control Equipment

(SC Regulation 61-62.70.6(a)(3)(i)(B)) Giant Cement shall operate, inspect and maintain each existing dust 

collector and each new dust collector (when placed in service) as specified by the Dust Collector O&M Plan or 

other O&M plan developed to combine regulatory O&M Plan requirements. The differential pressure across 

each dust collector shall be maintained between the required differential pressure ranges as specified in the plan. 

The differential pressure across each dust collector shall be monitored according to the plan. If the differential 

pressure across a dust collector deviates from its specified differential pressure range, then Giant Cement shall 

perform and record a visual emission observation and a reason for the deviation from the specified range. If the 

visual emission observation exceeds the opacity limit for the source(s) then the procedures outlined in Section 

VII of the plan shall be followed. If a problem is found during an inspection of a dust collector, then the 

inspection shall be documented. The inspection documentation shall include the date and time of inspection, list 

the problem(s) found and the corrective action(s) taken. All documented inspection records shall be kept on-file 

and on-site for a calendar period of five(5) years from the date of record and made available to Department 

personnel upon request. All visible emissions monitoring, inspections, reporting, recordkeeping and preventative 

maintenance shall be performed as specified by the plan.
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MONITORING AND REPORTING CONDITIONS (AIR POLLUTION CONTROL EQUIPMENT)

Condition 

Number Condition

6.B.4(c)

Records of the Occurrence and Duration of Air Pollution Control and Monitoring Equipment Malfunctions

(40CFR63.10(b)(1) and 40CFR63.10(b)(2)(ii)) Giant Cement shall record the occurrence and duration of 

each malfunction of the air pollution control and monitoring equipment required by 40CFR63 Subpart DD, 

40CFR63 Subpart EEE or 40CFR63 Subpart LLL. At a minimum, the most recent two(2) years of records 

shall be retained on-site and on-file. Records for the remaining three(3) years may be retained off-site. Such 

records may be maintained on microfilm, on a computer, on computer floppy disks, on magnetic tape disks, 

or on microfiche.

MONITORING AND REPORTING CONDITIONS 

(REGULATION APPLICABILITY DETERMINATIONS)

Condition 

Number Condition

6.B.5(a)

Recordkeeping Requirement for Regulation Applicability Determinations 

(40CFR63.10(b)(3)) If Giant Cement determines that a stationary source that emits (or has the potential to emit, 

without considering controls) one or more hazardous air pollutants regulated by any standard established 

pursuant to Clean Air Act Section 112(d) or Clean Air Act Section 112(f) and that stationary source is in the 

source category regulated by the relevant standard, but that source is not subject to the relevant standard (or 

other requirement established under 40CFR63) because of limitations on the source's potential to emit or an 

exclusion, then Giant Cement shall keep a record of the applicability determination on-site and on-file for a 

calendar period of five(5) years after the determination, or until the source changes its operations to become an 

affected source, whichever comes first. The record of applicability determination shall also be signed by the 

person making the determination and include an analysis (or other information) that demonstrates why Giant 

Cement believes the source is unaffected (e.g., because the source is an area source). The analysis (or other 

information) shall be sufficiently detailed to allow the Department to make a finding about the source's 

applicability status with regard to the relevant standard or other requirement. If relevant, the analysis shall be 

performed in accordance with requirements established in 40CFR63 Subpart DD and 40CFR63 Subpart LLL. 

Also, if relevant, the analysis should be performed in accordance with EPA guidance materials published to 

assist sources in making applicability determinations under Clean Air Act Section 112, if any. 

MONITORING AND REPORTING CONDITIONS (CMS PERFORMANCE EVALUATIONS)

Condition 

Number Condition

6.B.6(a)

CMS Performance Evaluations

(40CFR63.8(e)(1)) During the Comprehensive and Confirmatory Performance Tests and at any other time the 

Department may require, Giant Cement for an affected source being monitored by a CMS, shall conduct a 

performance evaluation of that CMS. Such performance evaluation shall be conducted according to the 

applicable specifications and procedures.
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MONITORING AND REPORTING CONDITIONS (CMS PERFORMANCE EVALUATIONS)

Condition 

Number Condition

6.B.6(b)

Notification of CMS Performance Evaluations 

(SC Regulation 61-62.1 Section IV(D), 40CFR63.8(e)(2) and 40CFR63.1207(e)) Giant Cement shall submit 

written notifications of CMS Performance Evaluations to the Manager of the Source Evaluation Section, 

Bureau of Air Quality as specified by paragraphs (b)(1) through (b)(3) of this condition. In the event that 

Giant Cement is unable to conduct the CMS performance evaluation on the date specified in the notification, it 

shall notify the Department as soon as practical by telephone and follow up in writing within 30 calendar days. 

Telephone notification shall include a description of the circumstance(s) causing the cancellation of the CMS 

performance evaluation and a projected date that the evaluation will take place. The written follow-up report 

shall include a description of the condition(s) which prevented the evaluation from being conducted, and 

when applicable, what corrective action was performed, or what equipment repairs were required.

(b)(1) For CMS not subject to a Federal Standard, Giant Cement shall submit a notification 14 calendar days 

before the performance evaluation is scheduled to begin.

(b)(2) For CMS subject to 40CFR63 Subpart EEE and where a performance specification has been specified, 

Giant Cement shall submit a notification one(1) calendar year before the performance test and performance 

evaluation are scheduled to begin.

(b)(3) For CMS subject to Federal Standards other than 40CFR63 Subpart EEE, Giant Cement shall submit 

notification 60 calendar days before the performance evaluation is scheduled to begin if no performance test is 

required.

6.B.6(c)

Content of CMS Performance Evaluation Test Plan

(SC Regulation 61-62.1 Section IV(C), 40CFR63.8(e)(3)(i) and 40CFR63.8(e)(3)(ii)) Before conducting a 

required CMS performance evaluation, Giant Cement shall develop a site-specific CMS Performance 

Evaluation Test Plan. The CMS Performance Evaluation Test Plan shall include the applicable information 

specified by condition 6.B.7(i), evaluation program objectives, an evaluation program summary, the 

performance evaluation schedule, data quality objectives and both an internal and external QA program. Data 

quality objectives are the pre-evaluation expectations of precision, accuracy, and completeness of data. The 

internal QA program shall include, at a minimum, the activities planned by routine operators and analysts to 

provide an assessment of CMS performance. The external QA program shall include, at a minimum, systems 

audits that include the opportunity for on-site evaluation by the Department of instrument calibration, data 

validation, sample logging and documentation of quality control data and field maintenance activities.
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MONITORING AND REPORTING CONDITIONS (CMS PERFORMANCE EVALUATIONS)

Condition 

Number Condition

6.B.6(d)

Submission of CMS Performance Evaluation Test Plan

(SC Regulation 61-62.1 Section IV(B), 40CFR63.8(e)(3)(iii), 40CFR63.8(e)(3)(iv) and 40CFR63.1207(e)) 

Giant Cement shall submit a CMS Performance Evaluation Test Plan to the Manager of the Source 

Evaluation Section, Bureau of Air Quality for approval as specified by paragraphs (d)(1) through (d)(3) of this 

condition. The review and approval of the CMS Performance Evaluation Test Plan by the Department will 

occur with the review and approval of the Pollutant Performance Test Plan. The Department may request 

additional relevant information after the submittal of a plan.

(d)(1) For CMS not subject to a Federal Standard, Giant Cement shall submit a test plan 45 calendar days 

before the performance evaluation is scheduled to begin.

(d)(2) For CMS subject to 40CFR63 Subpart EEE and where a performance specification has been specified, 

Giant Cement shall submit a test plan one(1) calendar year before the performance test and performance 

evaluation are scheduled to begin.

(d)(3) For CMS subject to Federal Standards other than 40CFR63 Subpart EEE, Giant Cement shall submit a 

test plan 60 calendar days before the performance evaluation is scheduled to begin if no performance test is 

required.

6.B.6(e)

Department Approval of the CMS Performance Evaluation Test Plan 

(SC Regulation 61-62.1 Section IV(B) , 40CFR63.7(c)(3) and 40CFR63.1207(e)(1)(i)(A)) For CMS that are 

not subject to 40CFR63 Subpart EEE, the Department will notify Giant Cement of approval or intention to 

deny approval of the site-specific CMS Performance Evaluation Test Plan within 30 calendar days after 

receipt of the original plan and within 30 calendar days after receipt of any supplementary information. For 

CMS subject to 40CFR63 Subpart EEE, the Department will notify Giant Cement of approval or intention to 

deny approval of the site-specific CMS Performance Evaluation Test Plan within nine(9) months after receipt 

of the original plan. Before disapproving the plan, the Department will notify Giant Cement of its intention to 

disapprove the plan together with a notice of the information and findings on which the intended disapproval 

is based and a notice of opportunity for Giant Cement to present, within 30 calendar days after it is notified of 

the intended disapproval, additional information to the Department before final action on the plan.

6.B.6(f)

Department Failure to Approve or Disapprove a CMS Performance Evaluation Plan

(SC Regulation 61-62.1 Section IV(B), 40CFR63.8(e)(3)(v) and 40CFR63.8(e)(3)(vi)) In the event that the 

Department fails to approve or disapprove a CMS Performance Evaluation Test Plan within the time period 

specified in condition 6.B.6(e) and Giant Cement intends to demonstrate compliance using the monitoring 

method(s) specified in the relevant standard, it shall conduct the CMS performance evaluation within the 

specified time using the specified method(s) in the relevant standard. If Giant Cement intends to demonstrate 

compliance by using an alternative to a monitoring method specified in the relevant standard, it shall refrain 

from conducting the CMS performance evaluation until the Department approves the use of the alternative 

method. If the Department does not approve the use of the alternative method within 30 calendar days before 

the CMS performance evaluation is scheduled to begin, the CMS performance evaluation deadlines specified 

by condition 6.B.8(g) may be extended such that Giant Cement shall conduct the CMS performance 

evaluation within 60 calendar days after the Department approves the use of the alternative method. Neither 

the submission of a CMS Performance Evaluation Test Pan for approval, nor the Department’s approval or 

disapproval of a plan, nor the Department’s failure to approve or disapprove a plan in a timely manner shall 

relieve Giant Cement of legal responsibility for compliance with any applicable provisions or with any other 

applicable Federal, State, or local requirement; or prevent the Department from implementing, enforcing or 

taking any other action under the Clean Air Act.
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MONITORING AND REPORTING CONDITIONS (CMS PERFORMANCE EVALUATIONS)

Condition 

Number Condition

6.B.6(g)

Conduct of CMS Performance Evaluations and CMS Performance Evaluation Dates 

(SC Regulation 61-62.1 Section IV(D) and 40CFR63.8(e)(4)) Giant Cement shall conduct a performance 

evaluation of a required CMS during any required Pollutant Performance Test in accordance with the 

applicable performance specification as specified in the relevant standard and if applicable, SC Regulation 

61-62.5 Section IV(D). Notwithstanding the requirement in the previous sentence, if Giant Cement for an 

affected source elects to submit COMS data for compliance with a relevant opacity emission standard, it shall 

conduct a performance evaluation of the COMS as specified in the relevant standard, before the required 

pollutant performance test is conducted in time to submit the results of the CMS performance evaluation as 

specified in condition 6.B.6(h). If a Pollutant Performance Test is not required or the requirement for a 

Pollutant Performance Test has been waived, Giant Cement for an affected source shall conduct the CMS 

performance evaluation no later than 180 calendar days after the appropriate compliance date for the affected 

source as specified in the relevant standard.

6.B.6(h)

Reporting of CMS Performance Evaluation Results 

(SC Regulation 61-62.1 Section (F) and 40CFR63.8(e)(5)) Giant Cement shall furnish the Department with a

written report of the results of the CMS performance evaluation simultaneously with the results of the 

Pollutant Performance Test or within 60 calendar days of completion of the CMS performance evaluation if 

no pollutant performance test is required, unless otherwise specified in a relevant standard. The report of 

performance results shall contain the applicable information specified in condition 6.B.7(cc) and include the 

raw data from the CMS performance evaluation. If Giant Cement uses a COMS to determine opacity 

compliance during any required pollutant performance test, it shall furnish the Department with two(2) or, 

upon request, three(3) copies of a written report of the results of the required COMS performance evaluation. 

The copies shall be provided to the Manager of the Source Evaluation Section, Bureau of Air Quality at least 

15 calendar days before the required pollutant performance test is conducted.

6.B.6(i)

Alternative to the CEMS Relative Accuracy Test 

(40CFR63.8(f)(6)(i)) An alternative to the test method for determining CEMS relative accuracy is available 

for affected sources with emission rates demonstrated to be less than 50% of the relevant standard. Giant 

Cement may petition the Department to substitute the CEMS relative accuracy test in Section 7 of 

Performance Specification 2 with the procedures in Section 10 if the results of a Pollutant Performance Test or 

other tests performed demonstrate that the emission rate of the pollutant of interest in the units of the relevant 

standard is less than 50% of the relevant standard. For affected sources subject to emission limitations 

expressed as control efficiency levels, Giant Cement may petition the Department to substitute the CEMS 

relative accuracy test with the procedures in Section 10 of Performance Specification 2 if the control device 

exhaust emission rate is less than 50% of the level needed to meet the control efficiency requirement. The 

alternative procedures do not apply if the CEMS is used continuously to determine compliance with a relevant 

standard.
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MONITORING AND REPORTING CONDITIONS (CMS PERFORMANCE EVALUATIONS)

Condition 

Number Condition

6.B.6(j)

Department Rescission of Approval to use the Alternative to the CEMS Relative Accuracy Test 

(40CFR63.8(f)(6)(iii)) The Department will review its permission to use an alternative to the CEMS relative 

accuracy test and may rescind such permission if the CEMS data from a successful completion of the 

alternative relative accuracy procedure indicate that the affected source's emissions are approaching the level 

of the relevant standard. The criterion for reviewing the permission is that the collection of CEMS data shows 

that emissions have exceeded 70% of the relevant standard for any averaging period, as specified in the 

relevant standard. For affected sources subject to emission limitations expressed as control efficiency levels, 

the criterion for reviewing the permission is that the collection of CEMS data shows that exhaust emissions 

have exceeded 70% of the level needed to meet the control efficiency requirement for any averaging period, as 

specified in the relevant standard. Giant Cement for an affected source shall maintain records and determine 

the level of emissions relative to the criterion for permission to use an alternative for relative accuracy testing. 

If this criterion is exceeded, then Giant Cement shall notify the Department within 10 calendar days of such 

occurrence and include a description of the nature and cause of the increased emissions. The Department will 

review the notification and may rescind permission to use an alternative and require Giant Cement to conduct 

a relative accuracy test of the CEMS as specified in Section 7 of Performance Specification 2.

6.B.6(k)

Content of Petition to use the Alternative to the CEMS Relative Accuracy Test 

(40CFR63.8(f)(6)(ii)) The petition to use an alternative to the relative accuracy test shall include a detailed 

description of the procedures to be applied, the location and the procedure for conducting the alternative, the 

concentration or response levels of the alternative relative accuracy materials, and the other equipment checks 

included in the alternative procedure(s). The Department will review the petition for completeness and 

applicability. The Department's determination to approve an alternative will depend on the intended use of 

the CEMS data and may require specifications more stringent than in Performance Specification 2.

6.B.6(l)

Stack Sampling Team and PM CEMS Correlation Tests

(40CFR63.1206(b)(8)(vi) and 40CFR63.1357(d)) The stack sampling team shall be on-site and prepared to 

perform PM CEMS correlation testing no later than 24 hours after operations are modified to attain the 

desired particulate matter emissions concentrations, unless the correlation test plan documents that a longer 

period is appropriate.
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MONITORING AND REPORTING CONDITIONS (CMS PERFORMANCE EVALUATIONS)

Condition 

Number Condition

6.B.6(m)

PM CEMS Correlation Tests

(40CFR63.1206(b)(8), 40CFR63.1357(a), 40CFR63.1357(b), 40CFR63.1357(d) and 40CFR63.1357(e))

Any particulate matter and opacity standards of 40CFR60, 40CFR61, 40CFR63, 40CFR264, 40CFR265 or 

40CFR266 applicable to the existing Kilns, existing clinker coolers, New Kiln System and New Clinker 

Cooler do not apply while Giant Cement conducts PM CEMS correlation tests (i.e., correlation with manual 

stack methods). Any permit or other emissions, operating parameter limits or conditions, including any 

limitation on workplace practices, that are applicable to the New Kiln to ensure compliance with any 

particulate matter and opacity standards also do not apply while conducting particulate matter CEMS 

correlation tests. For the provisions of this condition to apply, Giant Cement must develop a PM CEMS 

correlation test plan that includes the information specified by paragraphs (m)(1) through (m)(4) of this 

condition. This test plan may be included as part of the Comprehensive Performance Test Plan. The test plan 

shall be submitted to the Department for approval at least 90 calendar days before the correlation test is 

scheduled to be conducted. The particulate matter and opacity standards and associated operating limits and 

conditions will not be waived for more than 96 hours, in the aggregate, for a correlation test, including all runs 

of all test conditions, unless more time is approved by the Department. The stack sampling team must be onsite and prepared to perform correlation testing no later than 24 hours after Giant Cement modifies operations 

to attain the desired particulate matter emissions concentrations, unless it documents in the correlation test 

plan that a longer period of conditioning is appropriate. Giant Cement must return to operating conditions 

indicative of compliance with the applicable particulate matter and opacity standards as soon as possible after 

correlation testing is completed.

(m)(1) Number of test conditions and number of runs for each test condition.

(m)(2) Target particulate matter emission level for each test condition.

(m)(3) How you plan to modify operations to attain the desired particulate matter emission levels.

(m)(4) Anticipated normal particulate matter emission levels.

6.B.6(n)

Department Approval or Disapproval of the PM CEMS Test Plan

(40CFR63.7(c)(3)(i), 40CFR63.7(c)(3)(iii) and 40CFR63.1357(c)) The Department will review and approve 

or disapprove the PM CEMS Correlation Test Plan. The Department will notify Giant Cement of approval or 

intention to deny approval of the plan within 30 calendar days after receipt of the original plan and within 30 

calendar days after receipt of any supplementary information. Before disapproving any PM CEMS Correlation 

Test Plan, the Department will notify Giant Cement of its intention to disapprove the plan together with a 

notice of the information and findings on which the intended disapproval is based and a notice of opportunity 

for Giant Cement to present, within 30 calendar days after it is notified of the intended disapproval, additional 

information to the Department before final action on the plan. If the Department fails to approve or 

disapprove the PM CEMS Correlation Test Plan within the specified time period the plan shall be considered 

approved, unless the Department has requested additional information.

6.B.6(o)

Public Notice of Comprehensive and Confirmatory CMS Performance Evaluation Test Plans

(40CFR63.1207(e)(2)) After the Department has approved a Comprehensive or Confirmatory CMS 

Performance Evaluation Test Plan, Giant Cement shall make the test plans available to the public for review. 

It must issue a public notice announcing the approval of the test plans and the location where the test plans are 

available for review.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(a)

Initial Comprehensive Performance Test

(40CFR63.693(f)(2)(i), 40CFR63.1207(b)(1), 40CFR63.1207(c)(1) and 40CFR63.1207(c)(2)) Giant Cement shall 

conduct Comprehensive Performance Tests for each existing Kiln to demonstrate compliance with all applicable 

existing Kiln emission standards (except the Nickel emission standard), establish applicable operating parameter 

limits, demonstrate compliance with the required CMS performance specifications and demonstrate compliance with 

the Vapor Incinerator performance specifications. Giant Cement shall commence the initial Comprehensive 

Performance Test for each existing Kiln no later than six(6) months after September 30, 2003, except as specified by 

condition 6.B.7(rr). Giant Cement shall conduct Comprehensive Performance Tests for the New Kiln System to 

demonstrate compliance with all applicable New Kiln System emission standards (including the Nickel and PSD CO 

emission standards), establish applicable operating parameter limits, demonstrate compliance with the required CMS 

performance specifications and demonstrate compliance with the Vapor Incinerator performance specifications. 

Giant Cement shall commence the initial New Kiln System’s Comprehensive Performance Test no later than six(6) 

months after the startup of the New Kiln System.

6.B.7(b)

Comprehensive Performance Test Frequency 

(SC Regulation 61-62.5 Standard 3 Section VIII, 40CFR63.1207(d)(1), 40CFR63.1207(d)(4)(i) and 

40CFR63.1349(c)) Giant Cement shall commence subsequent Comprehensive Performance testing of the existing 

Kilns (if still in operation) and the New Kiln System no later than 61 months from the date of commencing the 

previous Comprehensive Performance Test. Giant Cement is only required to conduct one(1) initial Comprehensive 

Performance Test under the interim standards (i.e., the standards published in the Federal Register on February 13, 

2002) All subsequent Comprehensive Performance Testing requirements are waived under the interim standards. The 

provisions in the introductory text to 40CFR63.1207(d) and 40CFR63.1207(d)(1) do not apply until the EPA 

promulgates permanent replacement standards pursuant to the Settlement Agreement noticed in the Federal Register 

on November 16, 2001. For the existing Kilns (if still in operation) and the New Kiln System Giant Cement shall 

conduct a performance test for Nickel emissions every 36 months from the date of the previous test. 

6.B.7(c)

Completion of Comprehensive and Confirmatory Testing after Commencing Actual Testing 

(40CFR63.1207(d)(3)) Giant Cement shall complete Comprehensive and Confirmatory Performance testing within 

60 calendar days after the actual date of the test commencement, unless the Department determines that a time 

extension is warranted based on Giant Cement’s documentation in writing of factors beyond its control that prevent it 

from meeting the 60 calendar day deadline.

6.B.7(d)

Confirmatory Performance Tests

(40CFR63.1207(b)(2), 40CFR63.1207(d)(2) and 40CFR63.1207(d)(4)(ii)) Giant Cement shall conduct 

Confirmatory Performance Tests to demonstrate compliance with the applicable Dioxin/Furan emission limitation 

when each existing Kiln (if still in operation) and the New Kiln System (when placed in operation) operates under 

normal operating conditions. As part of this test Giant Cement shall also evaluate the performance of CMS required 

for compliance assurance with the applicable Dioxin/Furan emission limitation. Giant Cement must commence 

Confirmatory Performance Testing no later than 31 months after the date of commencing the previous 

Comprehensive Performance Test. To ensure that the Confirmatory Performance Test is conducted approximately 

midway between Comprehensive Performance Tests, the Department will not approve a test plan that schedules 

testing within 9 months of commencing the previous Comprehensive Performance Test. Giant Cement is not 

required to conduct a Confirmatory Performance Test under the interim standards (i.e., the standards published in 

the Federal Register on February 13, 2002). The confirmatory testing requirements in the introductory text to 

40CFR63.1207(d) and 40CFR63.1207(d)(1) are waived until EPA promulgates permanent replacement standards 

pursuant to the Settlement Agreement noticed in the Federal Register on November 16, 2001.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(e)

Notification of Pollutant Performance Tests

(SC Regulation 61-62.1 Section IV(D), 40CFR63.7(b)(1), 40CFR63.7(b)(2), 40CFR63.1207(e)(1)(i) and 

40CFR63.1207(e)(1)(ii)) Giant Cement shall submit written notification of Pollutant Performance Tests to the 

Manager of the Source Evaluation Section, Bureau of Air Quality for approval as specified by paragraphs (e)(1) 

through (e)(3) of this condition. In the event Giant Cement is unable to conduct a Pollutant Performance test on the 

date specified in the notification, it shall notify the Department as soon as practical by telephone and follow up in 

writing within 30 calendar days. Telephone notification shall include a description of the circumstance(s) causing 

the cancellation of the pollution performance test and a projected retest date. The written follow-up report shall 

include a description of the condition(s) which prevented the evaluation from being conducted, and when 

applicable, what corrective action was performed, or what equipment repairs were required. This notification of 

delay in conducting the Pollutant Performance Test shall not relieve Giant Cement of legal responsibility for 

compliance with any other applicable provisions of this part or with any other applicable Federal, State, or local 

requirement, nor will it prevent the Department from implementing, enforcing or taking any other action under the 

Clean Air Act.

(e)(1) For the Comprehensive Performance Test, Giant Cement shall submit a notification one(1) calendar year 

before the performance test is scheduled to begin. 

(e)(2) For the Confirmatory Performance Test and all other Pollutant Performance Tests required by a Federal 

Standard, Giant Cement shall submit a notification 60 calendar days before the performance test is scheduled to 

begin.

(e)(3) For all other Pollutant Performance Tests (i.e. State Only), Giant Cement shall submit a notification 14 

calendar days before the performance test is scheduled to begin.

6.B.7(f)

Submission of Pollutant Performance Test Plans

(SC Regulation 61-62.1 Section IV(B), 40CFR63.7(c)(2)(iv), 40CFR63.7(c)(2)(v)), 63.1207(e)(1)(i) and 

40CFR63.1207(e)(1)(ii)) Giant Cement shall submit Pollutant Performance Test Plans to the Manager of the 

Source Evaluation Section, Bureau of Air Quality for approval as specified by paragraphs (f)(1) through (f)(3) of 

this condition. The Department may request additional relevant information after the submittal of a plan.

(f)(1) Giant Cement shall submit Comprehensive Performance Test Plans one(1) calendar year before a test is 

scheduled to begin. 

(f)(2) Giant Cement shall submit Confirmatory Performance Test Plans and other Pollutant Performance Test Plans 

required by a Federal Standard 60 calendar days before a test is scheduled to begin. 

(f)(3) Giant Cement shall submit all other Pollutant Performance Test Plans (i.e. State Only) 45 calendar days before 

a test is scheduled to begin.

6.B.7(g)

Comprehensive and Confirmatory Test Plan Public Notice

(40CFR63.1207(e)(2)) After the Department has approved a Comprehensive or Confirmatory Test Plan, Giant 

Cement shall make the test plans available to the public for review. It must issue a public notice announcing the 

approval of the test plans and the location where the test plans are available for review.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(h)

Petitions for Time Extension if the Department Fails to Approve or Deny Comprehensive or Confirmatory Test 

Plans (40CFR63.1207(e)(3)(i)) Giant Cement may petition the Department to obtain a time extension to conduct 

any initial, periodic, comprehensive or confirmatory performance tests. Giant Cement may not petition the 

Department for a time extension if the Department has issued a notification of intention to deny the test plan(s). 

Giant Cement must make a good faith effort to accommodate the Department's comments on the test plans.

6.B.7(i)

Required Content of the Comprehensive Performance Test Plan and other Pollutant Performance Test Plans

(SC Regulation 61-62.1 Section IV(C), SC Regulation 61-62.5 Section IV(E), 40CFR63.7(a), 40CFR63.7(c)(2)(i), 

40CFR63.7(c)(2)(ii), 40CFR63.7(c)(2)(iii) and 40CFR63.1207(f)(1)(ii) through 40CFR63.1207(f)(1)(xxvii)) The 

Comprehensive Performance Test Plan shall include the applicable information specified by paragraphs (i)(1) 

through (i)(66), a test program summary, the test schedule, data quality objectives and both an internal and 

external QA program. Data quality objectives are the pretest expectations of precision, accuracy and completeness 

of data. The internal QA program shall include, at a minimum, the activities planned by routine operators and 

analysts to provide an assessment of test data precision (i.e. the sampling and analysis of replicate samples). The 

external QA program shall include, at a minimum, application of plans for a test method performance audit during 

the performance test. The performance audits consist of blind audit samples provided by the Department and 

analyzed during the performance test in order to provide a measure of test data bias. The external QA program may 

also include systems audits that include the opportunity for on-site evaluation by the Department of instrument 

calibration, data validation, sample logging, and documentation of quality control data and field maintenance 

activities. For any other required Pollutant Performance Tests, their test plans shall include the applicable 

information specified by this condition.

(i)(1) An identification for organic hazardous air pollutants established by 42 U.S.C. 7412(b)(1), excluding 

caprolactam (CAS number 105602) that are present in each hazardous waste feedstream. Giant Cement does not 

need to analyze for organic hazardous air pollutants that would reasonably not be expected to be found in the 

feedstream. Giant Cement shall identify any constituents that it excludes from analysis and explain the basis for 

excluding them. The feedstream analysis must be conducted according to the applicable requirements of this permit. 

The Department may approve on a case-by-case basis a hazardous waste feedstream analysis for organic hazardous 

air pollutants in lieu of the feedstream analysis if the reduced analysis is sufficient to ensure that the POHCs used to 

demonstrate compliance with the applicable DRE standard continue to be representative of the organic hazardous air 

pollutants in hazardous waste feedstreams.

(i)(2) An approximate quantification of organic hazardous air pollutants established by 42 U.S.C. 7412(b)(1), 

excluding caprolactam (CAS number 105602) in the hazardous waste feedstreams, within the precision produced by 

analytical procedures specified by condition 6.B.26(u).

(i)(3) A description of blending procedures, if applicable, prior to firing the hazardous waste feedstream, including a 

detailed analysis of the materials prior to blending and blending ratios.

(i)(4) The manufacturer's name and model number of the hazardous waste combustor (existing Kiln or New Kiln 

System).

(i)(5) The type of hazardous waste combustor (existing Kiln or New Kiln System).

(i)(6) The maximum design capacity in appropriate units.

(i)(7) A description of the feed system for each feedstream.
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Condition 

Number Condition

6.B.7(i)

(Continued)

Required Content of the Comprehensive Performance Test Plan and other Pollutant Performance Test Plans 

(continued)

(i)(8) The capacity of each feed system.

(i)(9) A description of AWFCO.

(i)(10) A description of the design, operation and maintenance practices for any air pollution control system.

(i)(11) A description of the design, operation, and maintenance practices of any stack gas monitoring and pollution 

control monitoring systems.

(i)(12) A detailed description of sampling and monitoring procedures including sampling and monitoring locations in 

the system, the equipment to be used, sampling and monitoring frequency, and planned analytical procedures for 

sample analysis.

(i)(13) A detailed test schedule for each hazardous waste for which the performance test is planned, including date(s), 

duration, quantity of hazardous waste to be burned, and other relevant factors.

(i)(14) A detailed test protocol, including, for each hazardous waste identified, the ranges of hazardous waste 

feedrate for each feed system, and, as appropriate, the feedrates of other fuels and feedstocks, and any other relevant 

parameters that may affect the ability of the hazardous waste combustor (New Kiln) to meet the emission standards.

(i)(15) A description of, and planned operating conditions for, any emission control equipment that will be used.

(i)(16) A determination of the hazardous waste residence time.

(i)(17) If Giant Cement requests to extrapolate metal feedrate limits from Comprehensive Performance Test levels, it 

shall contain a description of the extrapolation methodology and rationale for how the approach ensures compliance 

with the emission standards, documentation of the historical range of normal (i.e., other than during compliance

testing) metals feedrates for each feedstream and documentation that the level of spiking recommended during the 

performance test will mask sampling and analysis imprecision and inaccuracy to the extent that the extrapolated 

feedrate limits adequately assure compliance with the emission standards.

(i)(18) If Giant Cement does not continuously monitor regulated constituents in natural gas, process air feedstreams, 

and feedstreams from vapor recovery systems, it shall include documentation of the expected levels of regulated 

constituents in those feedstreams. 

(i)(19) Documentation justifying the duration of system conditioning required to ensure the combustor (existing Kiln 

or New Kiln System) has achieved steady-state operations under performance test operating conditions.

(i)(20) If Giant Cement is not required to conduct performance testing to document compliance with the mercury, 

semivolatile metal, low volatile metal, or hydrochloric acid/chlorine gas emission standards it shall include 

documentation of compliance with the provisions for a waiver of a performance test.

(i)(21) If Giant Cement proposes to use a surrogate for measuring or monitoring gas flowrate, it must document that 

the surrogate adequately correlates with gas flowrate.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(i)

(Continued)

Required Content of the Comprehensive Performance Test Plan and other Pollutant Performance Test Plans 

(continued)

(i)(22) Documentation of the temperature location measurement.

(i)(23) For purposes of calculating semivolatile metal, low volatile metal, mercury, and total chlorine (organic and 

inorganic), and ash feedrate limits, Giant Cement shall include a description of how itwill handle performance test 

feedstream analytical results that determines these constituents are not present at detectable levels.

(i)(24) Other information as the Department reasonably finds necessary to determine whether to approve the 

performance test plan.

(i)(25) Facility name, address, and telephone number, and name of facility contact.

(i)(26) Facility permit number and source identification number.

(i)(27) Name, address and telephone number of the company contracted to perform the source test.

(i)(28) Name, address and telephone number of the laboratory contracted to perform the analytical analysis of test 

samples.

(i)(29) Description and overall purpose of the tests (i.e. demonstrate compliance, establish emission factors).

(i)(30) Citation of any applicable State or Federal regulation or permit condition requiring the tests.

(i)(31) Description of the process including a description of each phase of batch or cyclic processes and the time 

required to complete each phase.

(i)(32) Process design rates and normal operating rates.

(i)(33) Proposed operating rate and conditions for the test.

(i)(34) Methods including proposed calculations, equations, and other related information that will be used to 

demonstrate and verify the operating rate during the test.

(i)(35) Description of any air pollution control equipment.

(i)(36) Description of any stack gas or opacity monitoring systems.

(i)(37) Description of all air pollution control monitors (i.e. pressure gauges, flow indicators, cleaning cycle 

timers, electrostatic precipitator voltage meters) when applicable.

(i)(38) A list of process and air pollution control operating parameters that will be recorded during the tests, the 

responsible party who will record these readings, and the frequency at which readings will be recorded.

(i)(39) Identification of any risks associated with sampling location and accessibility, toxic releases, electrical 

hazards, or any other unsafe conditions, and a plan of action to correct or abate these hazards.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(i)

(Continued)

Required Content of the Comprehensive Performance Test Plan and other Pollutant Performance Test Plans 

(continued)

(i)(40) List of all necessary or required safety equipment including respirators, safety glasses, hard hats, safety shoes, 

hearing protection, and other protective equipment.

(i)(41) Description of sampling and analytical methods to be used.

(i)(42) Number of tests to be conducted and the number of runs comprising a test.

(i)(43) Duration of each test run.

(i)(44) Description of minimum sampling volumes for each test run.

(i)(45) Location where samples will be recovered.

(i)(46) Explanation of how blank and recovery check results and analytical non-detects will be used in final emission 

calculations.

(i)(47) Maximum amount of time a sample will be held after collection prior to analysis.

i)(48) Method of storing and transporting samples.

(i)(49) Schematics of sampling sites (include stack dimensions and distances upstream and downstream from 

disturbances).

(i)(50) A description of all emission points, including fugitive emissions, associated with the process to be tested, and 

when applicable, the method that will be used to measure or include these emissions during the Pollutant Performance 

Test.

(i)(51) Procedure for verifying absence of cyclonic or non-parallel stack gas flow.

(i)(52) Citation of the QA/QC procedures specified in the EPA Reference Methods and the EPA Quality Assurance 

Handbook for Air Pollution Measurement Systems, Volume III.

(i)(53) Chain-of-custody procedures and copies of chain-of-custody forms.

(i)(54) Procedure for conditioning particulate matter filters (before and after testing).

(i)(55) Procedure for conducting leak checks on vacuum lines, pitot tubes, flexible bags, orsats, etc.

(i)(56) Equipment calibration frequencies, ranges, and acceptable limits.

(i)(57) Minimum detection limits of analytical instrumentation.

(i)(58) Names, addresses and responsible persons of all sub-contracting laboratories and a description of analytical 

methods to be used, chain-of-custody procedures and QA/QC measures.
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6.B.7(i)

(Continued)

Required Content of the Comprehensive Performance Test Plan and other Pollutant Performance Test Plans 

(continued)

(i)(59) QA/QC measures associated with the collection and analysis of process or raw material samples and the 

frequency at which these samples will be collected.

(i)(60) Methods for interference and matrix effects checks, and number of replicate analyses.

(i)(61) Methods and concentrations for internal standards (standards additions prior to extraction).

(i)(62) Methods and concentrations for surrogate standards (standards additions to collection media prior to 

sampling).

(i)(63) Methods for recovery checks, field blanks, lab blanks, reagent blanks, proof rinse blanks and analytical blanks.

(i)(64) Proposed range of recoveries for data acceptability and method of data interpretation if sample recovery is not 

within the proposed range.

(i)(65) Procedures for rapidly stopping the hazardous waste feed and controlling emissions in the event of an 

equipment malfunction.

(i)(66) If the emissions averaging provision of 40CFR 63.1204(d) will be used, Giant Cement shall provide 

notification in the initial and subsequent comprehensive performance test plan. It shall also include the information 

required by 40CFR 63.1204(d)(ii)(B).
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(j)

Required Content of the Confirmatory Performance Test Plan

(SC Regulation 61-62.1 Section IV(C), SC Regulation 61-62.5 Section IV(E), 40CFR63.7(a), 

40CFR63.7(c)(2)(i), 40CFR63.7(c)(2)(ii), 40CFR63.7(c)(2)(iii) and 40CFR63.1207(f)(2)(i) through

63.1207(f)(2)(x)) The Confirmatory Performance Test Plan shall include the applicable information in 

paragraphs (j)(1) through (j)(8), the applicable information as specified by condition 6.B.7(d), a test 

program summary, the test schedule, data quality objectives and both an internal and external QA 

program. Data quality objectives are the pretest expectations of precision, accuracy and completeness of 

data. The internal QA program shall include, at a minimum, the activities planned by routine operators and 

analysts to provide an assessment of test data precision (i.e. the sampling and analysis of replicate 

samples). The external QA program shall include, at a minimum, application of plans for a test method 

performance audit during the performance test. The performance audits consist of blind audit samples 

provided by the Department and analyzed during the performance test in order to provide a measure of test 

data bias. The external QA program may also include systems audits that include the opportunity for on-site 

evaluation by the Department of instrument calibration, data validation, sample logging, and documentation 

of quality control data and field maintenance activities.

(j)(1) A description of Giant Cement’s normal applicable operating parameter levels established to maintain 

compliance with the Dioxin/Furan emission limitation and an explanation of how these normal levels were 

determined.

(j)(2) A description of Giant Cement’s normal chlorine operating levels and an explanation of how these 

normal levels were determined.

(j)(3) A detailed description of sampling and monitoring procedures including sampling and monitoring 

locations in the system, the equipment to be used, sampling and monitoring frequency, and planned 

analytical procedures for sample analysis.

(j)(4) A detailed test schedule for each hazardous waste for which the performance test is planned, 

including date(s), duration, quantity of hazardous waste to be burned, and other relevant factors.

(j)(5) A detailed test protocol, including, for each hazardous waste identified, the ranges of hazardous waste 

feedrate for each feed system, and, as appropriate, the feedrates of other fuels and feedstocks, and any other 

relevant parameters that may affect the ability of the hazardous waste combustor to meet the dioxin/furan 

emission standard.

(j)(6) A description of, and planned operating conditions for, any emission control equipment that will be 

used.

(j)(7) Procedures for rapidly stopping the hazardous waste feed and controlling emissions in the event of an 

equipment malfunction.

(j)(8) Other information as the Department reasonably finds necessary to determine whether to approve the 

performance test plan.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(k)

Conduct of Comprehensive, Confirmatory and other Pollutant Performance Tests 

(SC Regulation 61-62.1 Section IV(D)(5), 40CFR63.7(e)(1), 40CFR63.1207(g)(1) and 

40CFR63.1207(g)(2)) Unless approved otherwise by the Department, Giant Cement shall ensure that all 

Comprehensive, Confirmatory and other Pollutant Performance Tests are conducted while a source is 

operating at the maximum expected production rate, other production rate or operating parameter which 

would result in the highest emissions for the pollutants being tested. Examples of the operating parameters 

that may effect emission rates are the type and composition of raw materials and fuels, isolation of control 

equipment modules, product types and dimensions, thermal oxidizer combustion temperature and atypical 

control equipment settings. Operations during periods of startup, shutdown, and malfunction shall not 

constitute representative conditions for the purpose of a performance test, nor shall emissions in excess of 

the level of the relevant standard during periods of startup, shutdown, and malfunction be considered a 

violation of the relevant standard unless otherwise specified in the relevant standard or a determination of 

noncompliance is made. Upon request, Giant Cement shall make available to the Department such records 

as may be necessary to determine the conditions of performance tests.

6.B.7(l)

Existing Kiln and New Kiln System Chlorine Feedrate During Comprehensive Performance Tests

(40CFR63.1207(g)(1)(A)) Giant Cement shall feed normal (or higher) levels of chlorine to each existing 

Kiln and the New Kiln System (when placed in operation) while testing for Dioxin/Furan emissions during 

the Comprehensive Performance Test.

6.B.7(m)

PMCD Cleaning Cycle During Comprehensive Performance Testing

(40CFR63.1207(g)(1)(C)) Giant Cement shall conduct the particulate matter, semivolatile metal, and low 

volatile metal performance tests when the PMCD undergoes its normal (or more frequent) cleaning cycle.

6.B.7(n)

Modes of Existing Kiln and New Kiln System Operation During Comprehensive Performance Tests 

(40CFR63.1207(g)(1)(ii)) Given that Giant Cement must establish limits for the applicable operating 

parameters based on operations during the Comprehensive Performance Test, it may conduct testing under 

two or more operating modes to provide operating flexibility.

6.B.7(o)

Existing Kiln and New Kiln System Steady-State Conditions During Comprehensive Performance Tests 

(40CFR63.1207(g)(1)(iii)) Prior to obtaining Comprehensive Performance Test data, Giant Cement shall 

operate under performance test conditions until it reaches steady-state operations with respect to emissions 

of pollutants that must be measured during the performance test and for the operating parameters for which 

limits must be established. During system conditioning, Giant Cement shall ensure that each operating 

parameter for which a limit must be established is held at the level planned for the performance test. Giant 

Cement shall include documentation in the Comprehensive Performance Test Plan justifying the duration of 

system conditioning. If Giant Cement recycles collected particulate matter (i.e., cement Kiln dust) into the 

New Kiln, it must sample and analyze the recycled particulate matter prior to obtaining performance test 

data for levels of selected metals that must be measured during performance testing to document that the 

system has reached steady-state conditions (i.e., that metals levels have stabilized). Giant Cement shall 

document the rationale for selecting metals that are indicative of system equilibrium and include the 

information in the Comprehensive Performance Test plan. To determine system equilibrium, Giant Cement 

must sample and analyze the recycled particulate matter hourly for each selected metal, unless it submits in 

the Comprehensive Performance Test Plan a justification for reduced sampling and analysis and the 

Department approves in writing a reduced sampling and analysis frequency.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(p)

Existing Kiln and New Kiln System CO (or Hydrocarbon) CEMS Emissions Levels During Confirmatory 

Tests (40CFR63.1207(g)(2)(i)) Carbon Monoxide (or Hydrocarbon) CEMS emissions levels during 

Confirmatory Performance Tests must be within the range of the average value to the maximum value 

allowed. The average value is defined as the sum of the hourly rolling average values recorded (each 

minute) over the previous 12 months, divided by the number of rolling averages recorded during that time. 

The average value must not include calibration data, startup data, shutdown data, malfunction data, and data 

obtained when not burning hazardous waste.

6.B.7(q)

Operating Limits Established to Maintain Compliance With the Existing Kiln and New Kiln System 

Dioxin/Furan Emission Limit During Confirmatory Tests (40CFR63.1207(g)(2)(ii)) Each operating limit 

established by Giant Cement to maintain compliance with the Dioxin/Furan emission standard shall be held 

within the range of the average value over the previous 12 months and the maximum or minimum, as 

appropriate, that is allowed. The average value is defined as the sum of the rolling average values recorded 

over the previous 12 months, divided by the number of rolling averages recorded during that time. The 

average value must not include calibration data, startup data, shutdown data, malfunction data, and data 

obtained when not burning hazardous waste.

6.B.7(r)

Existing Kiln and New Kiln System Chlorine Feedrates During Confirmatory Performance Tests

(40CFR63.1207(g)(2)(iii)) Giant Cement shall feed chlorine to each existing Kiln (if still in operation) and 

the New Kiln System (when placed in operation) at normal feedrates or greater during Confirmatory 

Performance Tests.

6.B.7(s)

Alternative Existing Kiln and New Kiln System Operation During Confirmatory Tests

(40CFR63.1207(g)(2)(v)) The Department may approve an alternative range to that required by conditions 

6.B.9(p) and 6.B.9(q) if Giant Cement documents in the Confirmatory Performance Test Plan that it may be 

problematic to maintain the required range during the test. In addition, when making the finding of 

compliance, the Department may consider test conditions outside of the range specified in the test plan 

based on a finding that Giant could not reasonably maintain the range specified in the test plan and 

considering factors including whether the time duration and level of the parameter when operations were out 

of the specified range were such that operations during the confirmatory test are determined to be reasonably 

representative of normal operations. In addition, the Department will consider the proximity of the emission 

test results to the standard.

6.B.7(t)

Existing Kiln and New Kiln System Operating Conditions During Subsequent Comprehensive Performance 

Testing (40CFR63.1207(h)) Current established operating parameter limits are waived during subsequent 

Comprehensive Performance Testing. Current operating parameter limits are also waived during pretesting 

prior to comprehensive performance testing for an aggregate time not to exceed 720 hours of operation 

(renewable at the discretion of the Department) under an approved test plan or if the source records the 

results of the pretesting. Pretesting means operations when stack emissions testing for dioxin/furan, mercury, 

semivolatile metals, low volatile metals, particulate matter, or hydrochloric acid/chlorine gas is being 

performed and operations to reach steady-state operating conditions prior to stack emissions testing.
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Condition 

Number Condition

6.B.7(u)

Time Extension for Subsequent Comprehensive and Confirmatory Performance Tests 

(40CFR63.1207(i)) After the initial Comprehensive Performance Test, Giant Cement may request up to a 

one(1) year time extension for conducting a Comprehensive or Confirmatory Performance Test to consolidate 

performance testing with other state or federally required emission testing, or for other reasons deemed 

acceptable by the Department. If the Department grants a time extension for a Comprehensive Performance 

Test, the deadlines for commencing the next comprehensive and confirmatory tests are based on the date that 

the subject Comprehensive Performance Test commences. Giant must submit in writing to the Department any 

request under this paragraph for a time extension for conducting a performance test. Giant must include in the 

request for an extension a description of the reasons for requesting the time extension and the date by which It 

will commence performance testing. The Department will notify Giant in writing of approval or intention to 

deny approval of its request for an extension within 30 calendar days after receipt of sufficient information to 

evaluate the request. The 30-day approval or denial period will begin after Giant has been notified in writing 

that its application is complete. The Department will notify Giant in writing whether the application contains 

sufficient information to make a determination within 30 calendar days after receipt of the original application 

and within 30 calendar days after receipt of any supplementary information that it submits. When notifying 

Giant that its application is not complete, the Department will specify the information needed to complete the 

application. The Department will also provide notice of opportunity for Giant to present, in writing, within 30 

calendar days after notification of the incomplete application, additional information or arguments to the 

Department to enable further action on the application. Before denying any request for an extension for 

performance testing, the Department will notify Giant in writing of the its intention to issue the denial, together 

with a notice of the information and findings on which the intended denial is based and a notice of opportunity 

for Giant to present in writing, within 15 calendar days after notification of the intended denial, additional 

information or arguments to the Department before further action on the request. The Department's final 

determination to deny any request for an extension will be in writing and will set forth specific grounds upon 

which the denial is based. The final determination will be made within 30 calendar days after the presentation 

of additional information or argument (if the application is complete), or within 30 calendar days after the final 

date specified for the presentation if no presentation is made.

6.B.7(v)

Failure of a Comprehensive Performance Test 

(40CFR63.1207(l)(1) and 40CFR63.1207(l)(3)) The provisions of this condition do not apply to the initial 

comprehensive performance test if Giant Cement conducts the test prior to September 30, 2003 (or a later 

compliance date approved under an Extension of Compliance). If Giant Cement has failed to demonstrate 

compliance with the applicable emission limitations for a particular mode of operation then prior to submitting 

a revised Notification of Compliance, it may burn hazardous waste only for the purpose of pretesting or 

comprehensive performance testing under revised operating conditions and only for a maximum of 720 hours 

(renewable at the discretion of the Department) for that particular mode of operation. Giant Cement shall 

conduct a Comprehensive Performance Test under revised operating conditions following the requirements for 

performance testing of this section and submit to the Department a Notification of Compliance subsequent to 

the new Comprehensive Performance Test. Giant Cement may petition the Department to obtain written 

approval to burn hazardous waste in the interim prior to submitting a Notification of Compliance for purposes 

other than testing or pretesting. It must specify operating requirements, including limits on operating 

parameters, that Giant Cement determines will ensure compliance with the applicable Kiln emission standards 

based on available information including data from the failed performance test. The Department will review, 

modify as necessary, and approve if warranted the interim operating requirements. An approval of interim 

operating requirements will include a schedule for submitting a Notification of Compliance.
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Condition 

Number Condition

6.B.7(w)

Failure of a Confirmatory Performance Test 

(40CFR63.1207(l)(2) and 40CFR63.1207(l)(3)) If Giant Cement determines (based on CEM recordings, results of 

analyses of stack samples, or results of CMS performance evaluations) that it has exceeded the applicable Kiln 

Dioxin/Furan emission limitation for a mode of operation during a Confirmatory Performance Test, it shall cease 

burning hazardous waste immediately for that mode of operation. Giant Cement must make this determination within 90 

calendar days following completion of the test and submit to the Department for review and approval a test plan to 

conduct a Comprehensive Performance Test to identify revised limits on the applicable Dioxin/Furan operating 

parameters for that mode of operation. Giant Cement shall also submit to the Department a Notification of Compliance 

with the Dioxin/Furan emission limitation. Giant Cement must include in the Notification of Compliance the revised 

limits on the applicable Dioxin/Furan operating parameters. Until the Notification of Compliance is submitted, Giant 

Cement shall not burn hazardous waste except for purposes of pretesting or confirmatory performance testing, and for a 

maximum of 720 hours (renewable at the discretion of the Department) for that mode of operation. Giant Cement may 

petition the Department to obtain written approval to burn hazardous waste in the interim prior to submitting a 

Notification of Compliance for purposes other than testing or pretesting. It must specify operating requirements, 

including limits on operating parameters, that Giant Cement determines will ensure compliance with the applicable Kiln 

emission standards based on available information including data from the failed performance test. The Department will 

review, modify as necessary, and approve if warranted the interim operating requirements. An approval of interim 

operating requirements will include a schedule for submitting a Notification of Compliance.

6.B.7(x)

Waiver of a Pollutant Performance Test

(40CFR63.7(h)(1), 40CFR63.7(h)(2), 40CFR63.1207(m)(1), 40CFR63.1207(m)(2), 40CFR63.1207(m)(3) and 

40CFR63.1207(m)(4)) Until a waiver of a Pollutant Performance Testing requirement has been granted by the 

Department, Giant Cement for an affected source remains subject to the applicable performance testing requirements in 

the relevant standard. Individual performance tests may be waived upon written application to the Department if, in its 

judgment, the source is meeting the relevant standard(s) on a continuous basis, a source is being operated under an 

Extension of Compliance or Giant Cement has requested an Extension of Compliance and the Department is still 

considering that request. During the Comprehensive Performance Test, the tests to document compliance with the 

mercury, semivolatile metal, low volatile metal or hydrochloric acid/chlorine gas emission standards are waived if Giant 

Cement determines the feedrate of mercury, semivolatile metals, low volatile metals, or total chlorine and chloride from 

all feedstreams, determines the stack gas flowrate and then calculates a MTEC for each standard assuming all mercury, 

semivolatile metals, low volatile metals, or total chlorine (organic and inorganic) from all feedstreams is emitted. Giant 

Cement is deemed to be in compliance with an emission standard if the twelve-hour rolling average MTEC does not 

exceed the emission standard and shall comply with the requirements specified by paragraphs (x)(1) through (x)(3) of 

this condition. In lieu of the requirements specified by paragraphs (x)(1) through (x)(3) Giant Cement may identify in the 

Notification of Compliance a minimum gas flowrate limit and a maximum feedrate limit of mercury, semivolatile metals, 

low volatile metals, and/or total chlorine and chloride from all feedstreams that ensures the calculated MTEC is below

the applicable emission standard and interlock the minimum gas flowrate limit and maximum feedrate limit to the 

AWFCO to stop hazardous waste burning when the gas flowrate or mercury, semivolatile metals, low volatile metals, 

and/or total chlorine and chloride feedrate exceeds the limits. 

(x)(1) Monitor and record the feedrate of mercury, semivolatile metals, low volatile metals, and total chlorine and 

chloride from all feedstreams. 

(x)(2) Monitor with a CMS and record in the Facility Operating Record the gas flowrate (either directly or by 

monitoring a surrogate parameter that Giant Cement has correlated to gas flowrate).

(x)(3) Interlock the calculated MTEC to the AWFCO to stop hazardous waste burning when the MTEC exceeds the 

emission standard.
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Condition 

Number Condition

6.B.7(y)

Failure of Other Pollutant Performance Tests

(SC Regulation 61-62.1 Section IV(G)) For any required Pollutant Performance Tests other than 

Comprehensive or Confirmatory Performance Tests, within 15 calendar days of the submission of a Final 

Pollutant Performance Test Report that indicates non-compliance with a relevant standard, Giant Cement 

shall submit to the Department a written plan. This plan shall include at a minimum the interim actions 

being taken to minimize emissions pending demonstration of compliance, the corrective actions that have 

been taken or that are proposed to return the source to compliance, the method that will be used to 

demonstrate the source has returned to compliance (i.e. retest and proposed date) and any changes necessary 

to update the site-specific Pollutant Performance Test Plan prior to a retest.

6.B.7(z)

Determination of the Mercury, Semivolatile Metals, Low Volatile Metals or Total Chlorine or Chloride 

Feedrates For a Waiver of Performance Test (40CFR63.1207(m)(5) and 40CFR63.1207(m)(6)) When Giant 

Cement determines the feedrate of mercury, semivolatile metals, low volatile metals, or total chlorine and 

chloride for purposes of condition 6.B.7(x), it must assume that the analyte is present at the full detection 

limit when the feedstream analysis determines that the analyte is not detected in the feedstream. Since the 

New Kiln is a hazardous waste burning cement Kiln Giant Cement may assume that mercury is present in 

raw material at half the detection limit when the raw material feedstream analysis determines that mercury is 

not detected.

6.B.7(aa)

Request to Waive Pollutant Performance Tests 

(40CFR63.7(h)(3)) If a request is made for an Extension of Compliance, the application for a waiver of an 

initial Pollutant Performance Test shall accompany the information required for the request for an 

Extension of Compliance. If no Extension of Compliance is requested or if Giant Cement has requested an 

Extension of Compliance and the Department is s till considering that request, the application for a waiver 

of an initial Pollutant Performance Test shall be submitted at least 60 calendar days before scheduled date 

of the performance test if the site-specific test Pollutant Performance Test Plan is not submitted. If an 

application for a waiver of a subsequent performance test is made, the application may accompany any 

required Compliance Progress Report, Compliance Status Report or Excess Emissions and CMS 

Performance but it shall be submitted at least 60 calendar days before the scheduled date of the performance 

test if the site-specific Pollutant Performance Test Plan is not submitted. Any application for a waiver of a 

performance test shall include information justifying Giant Cement’s request for a waiver, such as the 

technical or economic infeasibility, or the impracticality, of the affected source performing the required test.

6.B.7(bb)

Department Approval of the Request to Waive a Pollutant Performance Test

(40CFR63.7(h)(4) and 40CFR63.7(h)(5)) The Department will approve or deny a request for a waiver of a 

Pollutant Performance Test when it approves or denies an Extension of Compliance, approves or 

disapproves a site-specific Pollutant Performance Test Plan, makes a determination of compliance 

following the submission of a required Compliance Status Report or Excess Emissions and CMS 

Performance Report or makes a determination of suitable progress towards compliance following the 

submission of a Compliance Progress Report, whichever is applicable. Approval of any request to waive a 

Pollutant Performance Test shall not abrogate the Department's authority under the Clean Air Act or in any 

way prohibit the Department from later canceling the waiver. The cancellation will be made only after notice

is given to Giant Cement.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(cc)

Final Written Reporting of Pollutant Performance Test Results

(SC Regulation 61-62.1 Section IV(F) and 40CFR63.7(g)(1)) Giant Cement shall submit a Final Written Report of the 

final Pollutant Performance Test results to the Department by the close of business on the 30th calendar day following 

the completion of the test, unless an alternative date has been requested in and approved with the site-specific Pollutant 

Performance Test Plan prior to testing or is otherwise specified in a relevant Federal or State standard. The Final 

Pollutant Performance Test Report for each site-specific Pollutant Performance Test Plan shall contain, at a minimum, 

the applicable information specified in paragraphs (cc)(1) through (cc)(18).

(cc)(1) Summary of the results.

(cc)(2) Emission calculations and emission rates in units of the applicable standard, permit limit, etc.

(cc)(3) Allowable emission rates in units of the applicable standard, permit limit, etc.

(cc)(4) Source compliance status.

(cc)(5) Process operating rates.

(cc)(6) Methods including actual calculations, equations and other related information that were used to demonstrate 

and verify the operating rate during the performance test.

(cc)(7) Chain of custody records.

(cc)(8) Certification of all reference standards used.

(cc)(9) Signature of a responsible facility representative who can verify process operating rates and parameters.

(cc)(10) Legible copies of all raw laboratory data (for example, filter tare and final weights, titrations, 

chromatograms, spectrograms, analyzer measurements, etc.).

(cc)(11) Legible copies of all raw field data (for example, strip charts, field data forms, field calibration forms, etc.

(cc)(12) Legible copies of applicable stack gas or opacity monitoring system readings identified in the approved sitespecific Pollutant Performance Test Plan.

(cc)(13) Legible copies of all applicable process and air pollution control operating parameter readings identified 

in the approved site-specific Pollutant Performance Test Plan.

(cc)(14) Results of all calibrations and QA/QC measures and checks identified in the approved site-specific Pollutant 

Performance Test Plan.

(cc)(15) Results of performance audits.

(cc)(16) Description of any deviations from the proposed process operations as approved in the site-specific Pollutant 

Performance Test Plan during testing.

(cc)(17) Description of any deviations from approved sampling methods/procedures and analytical procedures.

(cc)(18) Description of any problems encountered during sampling and analysis and an explanation of how each was 

resolved.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(dd)

Pollutant Performance Test Method Audit Program 

(SC Regulation 61-62.1 Section IV(E) and 40CFR63.7(c)(4)) Giant Cement shall analyze performance audit 

samples during each Comprehensive and Confirmatory Performance Test. Giant Cement shall request 

performance audit materials 30 days prior to the test date. Audit materials including cylinder audit gases 

may be obtained by contacting the appropriate EPA Regional Office or the Department. The Department 

will have sole discretion to require any subsequent remedial actions of Giant Cement based on the 

performance audit results. If the Department fails to provide the required performance audit materials to 

Giant Cement in time to analyze the performance audit samples during a performance test, the requirement 

to conduct a performance audit is waived for that performance test. Waiver under this condition of the 

requirement to conduct a performance audit for a particular performance test does not constitute a waiver of 

the requirement to conduct a performance audit for future required performance tests.

6.B.7(ee)

Pollutant Performance Testing Facilities 

(SC Regulation 61-62.1 Section IV(D)(6) and 40CFR63.7(d)) Since Giant Cement will be required to 

conduct Pollutant Performance Tests, it shall at the Department’s request provide the applicable 

performance testing facilities as specified by paragraphs (ee)(1) through (ee)(6) of this condition.

(ee)(1) Sampling ports adequate for test methods applicable to such source. This includes constructing the 

air pollution control system such that volumetric flow rates and pollutant emission rates can be accurately 

determined by applicable test methods and procedures and providing a stack or duct free of cyclonic flow

during performance tests, as demonstrated by applicable test methods and procedures

(ee)(2) Safe sampling platform(s) and/or sites(s).

(ee)(3) Safe access to sampling platform(s) and/or site(s).

(ee)(4) Utilities for sampling and testing equipment.

(ee)(5) Department access to the facility to observe the performance tests.

(ee)(6) Equipment and supplies necessary for the safe testing of a source.

6.B.7(ff)

Reduction of COMS Data During a Pollutant Performance Test

(40CFR63.6(h)(7)(iii)) For the purposes of determining compliance with an opacity emission standard 

during a required Pollutant Performance Test using COMS data, the COMS data shall be reduced to six(6)-

minute averages over the duration of the mass emission performance test.

6.B.7(gg)

Proper Operation of a COMS During a Pollutant Performance Test

(40CFR63.6(h)(7)(iv)) If Giant Cement uses a COMS for compliance purposes it is responsible for 

demonstrating that it has complied with the CMS performance evaluation requirements, that the COMS has 

been properly maintained, operated, and data quality-assured and that the resulting data have not been 

altered in any way.
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Condition 

Number Condition

6.B.7(hh)

Conduct of Pollutant Performance Tests and Reduction of Data

(40CFR63.7(e)(2) and 40CFR63.90) Pollutant Performance tests shall be conducted and the data obtained 

from a Pollutant Performance Test reduced in accordance with the applicable test methods and procedures 

unless the Department determines otherwise as specified by paragraphs (hh)(1) through (hh)(4) of this 

condition.

(hh)(1) The Department specifies or approves, in specific cases, the use of a test method with minor changes 

in methodology Such changes may be approved in conjunction with approval of the site-specific Pollutant 

Performance Test Plan. A minor change to a test method is defined as a modification to a federally 

enforceable test method that does not decrease the stringency of the emission limitation or standard, has no 

national significance (e.g., does not affect implementation of the applicable regulation for other affected 

sources, does not set a national precedent, and individually does not result in a revision to the test method) 

and is site-specific, made to reflect or accommodate the operational characteristics, physical constraints, or 

safety concerns of an affected source. 

(hh)(2) The Department approves the use of an intermediate or major change or alternative to a test method 

the results of which the Department has determined to be adequate for indicating whether a specific affected 

source is in compliance. A intermediate change to test method is defined as a within-method modification to 

a federally enforceable test method involving “proven technology” (generally accepted by the scientific 

community as equivalent or better) that is applied on a site-specific basis and that may have the potential to 

decrease the stringency of the associated emission limitation or standard. Though site-specific, an 

intermediate change may set a national precedent for a source category and may ultimately result in a 

revision to the federally enforceable test method. In order to be approved, an intermediate change must be 

validated according to 40CFR63 Appendix A Method 301 to demonstrate that it provides equal or improved 

accuracy and precision. A major change to a test method is defined as a modification to a federally 

enforceable test method that uses “unproven technology or procedures” (not generally accepted by the 

scientific community) or is an entirely new method (sometimes necessary when the required test method is 

unsuitable). A major change to a test method may be site-specific, or may apply to one or more sources or 

source categories, and will almost always set a national precedent. In order to be approved, a major change 

must be validated according to 40CFR63 Appendix A Method 301. 

(hh)(3) The Department approves shorter sampling times or smaller sample volumes when necessitated by 

process variables or other factors.

(hh)(4) The Department waives the requirement for Pollutant Performance Tests because, Giant Cement for 

an affected source, has demonstrated by other means to the Department’s satisfaction that it is in compliance 

with the relevant standard.

6.B.7(ii)

Statement in Comprehensive Test Plan of Intentions to Comply with the Provisions for a Waiver of a 

Performance Test (40CFR63.1207(m)(7)) Giant Cement shall state in the Comprehensive and Confirmatory 

Test Plans that it submits for Department review and approval that it intends to comply with the provisions 

for the waiver of a performance test. Giant Cement shall also include in the test plan documentation that any 

proposed surrogate for gas flowrate adequately correlates with the gas flowrate.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(jj)

Use of COMS Data in Lieu of 40CFR60 Appendix A Method 9 Observations During a Pollutant 

Performance Test (40CFR63.6(h)(7)(ii) and 40CFR63.6(h)(7)(v)) Whenever an opacity emission test 

method has not been specified in an applicable subpart or Giant Cement is required to conduct 40CFR60 

Appendix A Method 9 observations for an affected source, it may submit, for compliance purposes, COMS 

data results produced during any required Pollutant Performance Test in lieu of Method 9 data. If Giant 

Cement elects to submit COMS data for compliance with an opacity emission standard, it shall notify the 

Department in writing of that decision simultaneously with the notification of the date that a Pollutant 

Performance Test is scheduled to begin. Once Giant Cement has notified the Department to that effect, the 

COMS data results will be used to determine opacity compliance during subsequent Pollutant Performance 

Tests unless Giant Cement notifies the Department in writing to the contrary no later than with the 

notification of the date that a subsequent Pollutant Performance Test is scheduled to begin. Except as 

provided in this condition, the results of continuous monitoring by a COMS that indicate that the opacity 

at the time visual observations were made was not in excess of the emission standard are probative but not 

conclusive evidence of the actual opacity of an emission, provided that Giant Cement for an affected source 

proves that, at the time of the alleged violation, the instrument used was properly maintained, met 40CFR60 

Appendix B Performance Specification 1 and that the resulting data have not been altered in any way.

6.B.7(kk)

Calculation of Hazardous Waste Residence Time

(40CFR63.1206(b)(11)) Giant Cement shall calculate the hazardous waste residence time and include the 

calculation in the Comprehensive Performance Test Plan and record it in the Facility Operating Record. It 

must also provide the hazardous waste residence time in the Documentation of Compliance and the 

Notification of Compliance.

6.B.7(ll)

Additional Pollutant Performance Testing

(40CFR63.7(a)(3)) The Department reserves the right to require Pollutant Performance Testing of any 

affected source within Giant Cement that it deems to be necessary. This includes all sources for which a 

particulate matter emission limit has been specified and there exists an accurate and approved EPA method 

for determining particulate matter emissions.

6.B.7(mm)

Required Number of Comprehensive , Confirmatory and Other Performance Test Runs 

(40CFR63.7(e)(3), 40CFR63.1206(b)(12) and 40CFR63.1349) Giant Cement shall conduct a minimum of 

three runs of a Comprehensive Performance Test, Confirmatory Performance Test and other required 

Performance Tests to document compliance with the emission standards of 40CFR63 Subpart EEE and 

40CFR63 Subpart LLL (i.e. New Clinker Cooler). It must also document compliance with the emission 

standards based on the arithmetic average of the emission results of each run, except that it must document 

compliance with the DRE standard for each run of the Comprehensive Performance Test individually. Upon 

receiving approval from the Department, results of a test run may be replaced with results of an additional 

test run as specified in paragraphs (mm)(1) through (mm)(4) of this condition.

(mm)(1) A sample is accidentally lost after the testing team leaves the site.

(mm)(2) Conditions occur in which one of the three runs must be discontinued because of forced shutdown.

(mm)(3) Extreme meteorological conditions occur.

(mm)(4) Other circumstances occur that are beyond Giant Cement’s control.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(nn)

Demonstration of Benzene-Containing Waste Treatment Process Performance

(40CFR61.13(b), 40CFR61.348(c), 40CFR61.348(d), 40CFR61.348(f), 40CFR61.355(d), 40CFR61.355(e) 

and 40CFR61.355(f)) If Giant Cement determines that the total annual benzene quantity is equal to or 

greater than 10 Mg/yr (11 tpy) and if a Kiln is used as a Benzene-Containing Treatment Process, then it 

shall conduct an initial performance test within 180 calendar days of the determination date to demonstrate 

that the Benzene-Waste Treatment Process (existing Kiln if still in operation or New Kiln System when 

placed in operation) achieves the selected performance specification specified by condition 5.E.4(g). The 

performance test shall use the appropriate test methods and procedures specified in 40CFR61.355(d), 

40CFR61.355(e) or 40CFR61.355(f). The treatment process (existing Kiln if still in operation or New Kiln 

System when placed in operation) is exempt from the performance test requirements provided that Giant 

Cement documents that the treatment process (existing Kiln if still in operation or New Kiln System when 

placed in operation) is in compliance with other regulatory requirements as specified by paragraphs (nn)(1) 

through (nn)(4) of this condition. After the initial performance test is complete and as long as the total 

annual benzene quantity is equal to or greater than 10 Mg/yr then Giant Cement shall include this test in the 

Comprehensive Performance Test. Records of the test results shall be maintained as specified by condition 

6.B.7(pp).

(nn)(1) The treatment process is an industrial furnace burning hazardous waste for energy recovery for 

which Giant Cement has been issued a final permit under 40CFR270 and complies with the requirements of 

40CFR266 Subpart D.

(nn)(2) The waste stream is treated by a means or to a level that meets benzene-specific treatment standards 

in accordance with the Land Disposal Restrictions under 40CFR 268 and the treatment process is designed 

and operated with a Closed-Vent System and control device meeting the requirements of 40CFR61.349.

(nn)(3) The benzene containing waste stream is treated by a means or to a level that meets benzene-specific 

effluent limitations or performance standards in accordance with the Effluent Guidelines and Standards 

under 40CFR401 through 40CFR464 and the treatment process is designed and operated with a ClosedVent System and control device meeting the requirements of 40CFR61.349.

(nn)(4) The benzene containing waste stream is discharged to an underground injection well for which Giant 

Cement has been issued a final permit under 40CFR270 and complies with the requirements of 40CFR122.

6.B.7(oo)

Benzene-Containing Waste Treatment Process Performance Certifications

(40CFR61.356(e) and 40CFR61.356(e)(1)) When Giant Cement determines that the total annual benzene 

quantity is equal to or greater than 10 Mg/yr then it shall maintain on-site and on-file for the life of the 

Benzene-Containing Waste Treatment unit (existing Kiln if still in operation or New Kiln System when 

placed in operation), a statement certifying that the unit is designed to operate at the documented 

performance level when a benzene-containing waste and/or waste stream entering the unit is at the highest 

waste stream flow rate and benzene content expected to occur. This statement shall contain the name, title, 

date and signature of the responsible official who is certifying its accuracy.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(pp)

Records of Benzene-Containing Waste Treatment Process Performance Demonstrations

(40CFR61.356(e) and 40CFR61.356(e)(3)) If Giant Cement is required to conduct a performance test in 

accordance with condition 6.B.7(nn) to determine Benzene-Containing Waste Treatment process 

performance, then it shall maintain records of all test information necessary to demonstrate unit 

performance. The test information shall include the information specified by paragraphs (pp)(1) through 

(pp)(5) , kept on-site and on-file for the life of the unit and made available to Department personnel upon 

request.

(pp)(1) A description of the Benzene-Containing Waste Treatment unit including the type of treatment 

process, unit manufacturer name and model number.

(pp)(2) For each benzene-containing waste and/or waste stream entering and exiting a unit, a description of 

its type (e.g., sludge, slurry, etc.), the design flow rate and benzene content.

(pp)(3) Documentation describing the test protocol and the means by which sampling variability and 

analytical variability were accounted for in the determination of the unit performance. The description of 

the test protocol shall include sampling locations, sampling method, sampling frequency and analytical 

procedures used for sample analysis.

(pp)(4) Records of unit operating conditions during each test run including all key process parameters.

(pp)(5) All test results.

6.B.7(qq)

Pollutant Performance Test for Existing Clinker Cooler PM Emissions

(SC Regulation 62.5 Standard 4 Section XII(A)(2), 40CFR63.7(g)(3), 40CFR63.1349(b)(1)(i) 

40CFR63.1349(b)(1)(ii) and 40CFR63.1349(b)(1)(iii)) Until the existing clinker coolers are removed 

from service, Giant Cement shall demonstrate compliance with the Clinker Cooler PM emission limit 

specified by condition 5.E.4(h) . It shall conduct a performance test for each existing clinker cooler using 

40CFR60 Appendix A Method 5. Each performance test shall consist of three(3) separate runs under the 

conditions that exist when each existing clinker cooler is operating at the representative performance 

conditions in accordance with condition 6.B.7(k). Each run shall be conducted for at least one(1) hour and 

the minimum sample volume shall be 0.85 dscm (30 dscf). The average of the three runs shall be used to 

determine compliance. A determination of the PM collected in the impingers (“back half”) of the Method 

5 particulate sampling train is not required to demonstrate initial compliance with the PM standards of this 

subpart. However, this shall not preclude the Department from requiring a determination of the “back 

half” for other purposes. Suitable methods shall be used to determine the Kiln or inline Kiln/raw mill feed 

rate, except for fuels, for each run and the emission rate (E) of PM shall be computed for each run using 

the equation specified by equation (qq)(1) of this condition. Pollutant Performance Tests for PM emissions 

from each Clinker Cooler shall be repeated every 24 months from the date of the previous performance 

test. Giant Cement shall conduct each performance test according to applicable Pollutant Performance Test 

conditions and requirements specified by this permit. A copy of the test results shall also be kept on-site 

and on-file for a calendar period of five(5) years from the date testing was completed and made available 

to Department personnel upon request.

(qq)(1) E = ((Cs)(Qsd))/P where E = Emission rate of particulate matter, kg/Mg of Kiln feed, Cs = 

Concentration of PM in kg/dscm, Qsd = volumetric flow rate of effluent gas, dscm/hr and P = total Kiln 

feed (dry basis), Mg/hr.
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MONITORING AND REPORTING CONDITIONS (POLLUTANT PERFORMANCE TESTING)

Condition 

Number Condition

6.B.7(rr)

Data in Lieu of Conducting the Initial Comprehensive Performance Test 

(40CFR63.1207(c)(2)) Giant Cement may submit a request to the Department that previous emissions test data serve as 

documentation of initial compliance with the emission standards of this permit in lieu of conducting an initial Comprehensive 

Performance Test provided that the previous testing meets the requirements specified by paragraphs (rr)(1) through (rr)(4) of

this condition. Giant Cement must submit data in lieu of conducting the initial Comprehensive Performance Test in lieu of 

(i.e., if the data are in lieu of all performance testing) or with the notification of performance test.

(rr)(1) The previous testing was initiated after 54 months prior to the compliance date. This date in lieu of test age restriction 

does not apply for the duration of the interim standards (i.e., the standards published in the Federal Register on February 13, 

2002. It also does not apply until the EPA promulgates permanent replacement standards pursuant to the Settlement Agreement 

noticed in the Federal Register on November 16, 2001 and does not apply to DRE data provided that Giant Cement does not 

feed hazardous waste at a location in the combustion system other than the normal flame zone.

(rr)(2) The previous testing results in data that meet quality assurance objectives (determined on a site-specific basis) such that 

the results demonstrate compliance with the applicable standards.

(rr)(3) The previous testing was in conducted in conformance with the requirements of condition 6.B.7(k).

(rr)(4) The previous testing is sufficient to establish the applicable operating parameter limits.

6.B.7(ss)

Initial Pollutant Performance Test for Visible Emissions from Sources Subject to 40CFR63.1348

(40CFR63.7(g)(3), 40CFR63.1349(b)(2) and 40CFR63.1349(c)) Within 180 calendar days after a new source becomes subject 

to 40CFR63.1348 and within 180 calendar days after June 14, 2002 for the existing sources subject to 40CFR63.1348 (unless 

a source is removed from service) Giant Cement shall conduct an initial Pollutant Performance Test for visible emissions from 

that equipment. The initial performance test shall be conducted in accordance with 40CFR60 Appendix A Method 9 and under 

the conditions that exist when the affected sources are operating at the highest load or capacity level reasonably expected to 

occur. The maximum six(6)-minute average opacity exhibited during the test period shall be used to determine whether an 

affected source is in initial compliance with the relevant standard. The duration of the Method 9 test shall be three(3) hours (30 

six(6)-minute averages), except that the test duration may be reduced to one(1)- hour if there are no individual readings 

greater than 10% opacity and no more than three readings of 10% for the first one(1)-hour period. Giant Cement shall conduct 

each performance test according to the applicable Pollutant Performance Test conditions of this permit. A copy of the test 

results shall also be kept on-site and on-file for a calendar period of five(5) years from the date testing was completed and 

made available to Department personnel upon request. This Method 9 test shall be repeated every 60 months from the date 

that the previous Method 9 test was completed.

6.B.7(tt)

Pollutant Performance Test for Rotary Kiln and Precalciner Coal Mill NOx Emissions

(SC Regulation 62.5 Standard 4 Section XII(A)(2), SC Regulation 61-62.99 Subpart B Section 99.44(b)(1) and SC Regulation 

61-62.99 Subpart B Section 99.44(c)(3)) Unless Giant Cement complies with one of the Alternative NOx Emission Monitoring 

requirements identified in condition 6.B.24(ppp), Giant Cement shall conduct a Pollutant Performance Test for NOx emissions 

from each existing Kiln (if still in operation). Giant Cement may also select to conduct a Pollutant Performance Test for NOx

emissions from the New Kiln System (when placed in operation) unless Giant Cement complies with one of the Alternative 

NOx Emission Monitoring requirements identified in condition 6.B.24(ppp). The Pollutant Performance Test for NOx

emissions from each existing Kiln (if still in operation) and the New Kiln System (when placed in operation and if the 

performance testing option is selected) shall be repeated every 12 months from the date of the previous test. Giant Cement 

shall conduct each performance test according to applicable Pollutant Performance Test conditions and requirements specified 

by this permit. A copy of the test results shall also be kept on-site and on-file for a calendar period of five(5) years from the 

date testing was completed and made available to Department personnel upon request.
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MONITORING AND REPORTING CONDITIONS 

(PERIODIC VISIBLE EMISSIONS MONITORING OF SOURCES SUBJECT TO 40CFR63.1348)

Condition 

Number Condition

6.B.8(a)

Visible Emissions Monitoring of the Sources Subject to 40CFR63.1348 After Initial Visible Emissions Test has been 

Completed (40CFR63.1350(a)(4)) After the initial visible emissions test required by condition 6.B.7(ss) is complete, 

Giant Cement shall monitor the new sources and the existing sources (unless a source is removed from service) listed 

in Tables 6.46 through 6.58 for visible emissions, except for those sourced identified in Condition 6.B.8(b), by 

conducting while the affected sources are in operation, a monthly one(1)-minute visible emissions test in accordance 

with 40CFR60 Appendix A Method 22 and follow the procedure specified in paragraphs (a)(1) through (a)(4) of this 

condition. The Method 9 test shall begin within one hour of any observation of visible emissions. The requirement to 

conduct Method 22 visible emissions monitoring does not apply to any totally enclosed conveying system transfer 

point, regardless of the location of the transfer point. A totally enclosed conveying system transfer point is defined as 

a conveying system transfer point that is enclosed on all sides, top, and bottom. All Method 22 and Method 9 visible 

observations shall be documented and recorded in a log. This log shall include the date and time of each Method 22 

test, if applicable the date and time of the Method 9 test, whether any Method 22 emissions were observed and if 

applicable the Method 9 opacity of the visible emissions. If Method 22 visible emissions are observed then the time 

the corrective actions specified in the operations and maintenance plan were initiated shall also be recorded in the log. 

This log shall be kept on-site and all entries kept for a calendar period of five(5) years from the date of log entry.

(a)(1) If no visible emissions are observed in six consecutive monthly tests for any affected source, Giant Cement may

decrease the frequency of testing from monthly to semiannually for that affected source. If visible emissions are 

observed during any semiannual test, then testing of that affected source shall resume on a monthly basis and that 

schedule maintained until no visible emissions are observed in six consecutive monthly tests.

(a)(2) If no visible emissions are observed during the semiannual test for any affected source, Giant Cement may 

decrease the frequency of testing from semi-annually to annually for that affected source. If visible emissions are 

observed during any annual test, then testing of that affected source shall resume on a monthly basis and that schedule 

maintained until no visible emissions are observed in six consecutive monthly tests.

(a)(3) If any partially enclosed or unenclosed conveying system transfer point is located in a building, Giant Cement 

has the option to conduct a Method 22 test according to the requirements of paragraphs (a)(1) and (a)(2) of this 

condition for each such conveying system transfer point located within the building, or for the building itself.

(a)(4) If visible emissions from a building are monitored, the requirements of paragraphs (a)(1) and (a)(2) of this 

condition apply to the monitoring of the building. In addition to the requirements of paragraphs (a)(1) and (a)(2), 

Giant Cement shall also test visible emissions from each side, roof and vent of the building for at least 1 minute. The 

test must be conducted under normal operating conditions.
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MONITORING AND REPORTING CONDITIONS 

(PERIODIC VISIBLE EMISSIONS MONITORING OF SOURCES SUBJECT TO 40CFR63.1348)

Condition 

Number Condition

6.B.8(b)

Visible Emissions Monitoring of a Finish Mill’s Sweep and Air Separator PMCD After the Initial 

Visible Emissions Test has been Completed (40CFR63.1350(e)) After the initial visible emissions test 

required by condition 6.B.7(ss) is complete, Giant Cement for each Finish Mill shall monitor opacity by 

conducting daily visual emissions observations of the mill sweep and air separator PMCD in accordance 

with the procedures of 40CFR60 Appendix A Method 22. The Method 22 monitoring shall be conducted 

while the affected source is operating at normal operating conditions. The duration of the Method 22 test 

shall be six(6) minutes. If visible emissions are observed during any Method 22 test, Giant Cement shall 

initiate, within one(1)-hour, the corrective actions specified in the site specific Operations and 

Maintenance Plan. Within 24 hours of the end of the Method 22 test in which visible emissions were 

observed, Giant Cement shall conduct a followup Method 22 test of each stack from which visible 

emissions were observed during the previous Method 22 test. If visible emissions are observed during the 

followup Method 22 test from any stack from which visible emissions were observed during the previous 

Method 22 test, Giant Cement shall conduct a visual opacity test of each stack from which emissions were 

observed during the follow up Method 22 test in accordance with 40CFR60 Appendix A Method 9. The 

duration of the Method 9 test shall be 30 minutes. All Method 22 and Method 9 visible observations shall 

be documented and recorded in a log. This log shall include the date and time of each Method 22 test, if 

applicable the date and time of the Method 9 test, whether any Method 22 emissions were observed and if 

applicable the Method 9 opacity of the visible emissions. If Method 22 visible emissions are observed 

then the time the corrective actions specified in the operations and maintenance plan were initiated shall 

also be recorded in the log. This log shall be kept on-site and all entries kept for a calendar period of 

five(5) years from the date of log entry.

MONITORING AND REPORTING CONDITIONS 

NOTIFICATION AND DOCUMENTATION OF COMPLIANCE

Condition 

Number Condition

6.B.9(a)

Submittal of Notification of Compliance After Completion of Comprehensive Performance Test

(40CFR63.1207(j)(1) and 40CFR63.1207(j)(4)) Within 90 calendar days of completion of a 

Comprehensive Performance Test, Giant Cement shall postmark a Notification of Compliance 

documenting compliance or noncompliance with the emission standards and CMS requirements, and 

identify operating parameter limits. Upon postmark of the Notification of Compliance, Giant Cement 

shall comply with all operating requirements specified in the Notification of Compliance in lieu of the 

limits specified in the Documentation of Compliance. Giant Cement may submit a written request to the

Department for a time extension documenting that, for reasons beyond its control, that it may not be able 

to meet the 90 calendar day deadline for submitting the Notification of Compliance after completion of 

testing. The Department will determine whether a time extension is warranted.

6.B.9(b)

Submittal of Notification of Compliance After Completion of Confirmatory Test 

(40CFR63.1207(j)(2) and 40CFR63.1207(j)(4)) Within 90 calendar days of completion of a 

Confirmatory Performance Test, Giant Cement shall postmark a Notification of Compliance documenting 

compliance or noncompliance with the applicable Dioxin/ Furan emission standard. Giant Cement may 

submit a written request to the Department for a time extension documenting that, for reasons beyond its

control, that it may not be able to meet the 90 calendar day deadline for submitting the Notification of 

Compliance after completion of testing. The Department will determine whether a time extension is 

warranted.
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MONITORING AND REPORTING CONDITIONS 

NOTIFICATION AND DOCUMENTATION OF COMPLIANCE

Condition 

Number Condition

6.B.9(c)

Notification of Compliance Status Content Requirements

(40CFR63.9(h), 40CFR63.1206(c)(1)(ii) and 63.1207(j)(3)) When a source becomes subject to 40CFR63

Subpart DD, 40CFR63 Subpart EEE or 40CFR63 Subpart LLL and each time a Notification of 

Compliance Status is required to be submitted, Giant Cement shall submit to the Department a 

Notification of Compliance Status, signed by the responsible official who shall certify its accuracy, 

attesting to whether the source has complied with the relevant standard. The Notification of Compliance 

Status shall contain the applicable information listed in paragraphs (c)(1) through (c)(8) of this 

condition. The operating requirements specified in the Notification of Compliance will be incorporated in 

the Title V permit through the use of a Section 502(b)(10) change or a minor permit modification.

(c)(1) The methods that were used to determine compliance.

(c)(2) The results of any performance tests, opacity or visible emission observations, CMS performance 

evaluations, and/or other monitoring procedures or methods that were conducted.

(c)(3)The methods that will be used for determining continuing compliance, including a description of 

monitoring and reporting requirements and test methods.

(c)(4) The type and quantity of hazardous air pollutants emitted by the source (or surrogate pollutants if 

specified in the relevant standard), reported in units and averaging times and in accordance with the test 

methods specified in the relevant standard.

(c)(5) An analysis demonstrating whether the affected source is a major source or an area source (using 

the emissions data generated for this notification).

(c)(6) A description of the air pollution control equipment (or method) for each emission point, 

including each control device (or method) for each hazardous air pollutant and the control efficiency 

(percent) for each control device (or method).

(c)(7) A statement by Giant Cement for the affected existing, new, or reconstructed source as to 

whether the source has complied with the relevant standard or other requirements.

(c)(8) Operating requirements including, but not limited to, the operating requirements in 

40CFR63.1206(c) and 40CFR63.1209.

6.B.9(d)

Failure to Submit a Timely Notification of Compliance

(40CFR63.1207(k)) If Giant Cement fails to postmark a Notification of Compliance by the specified 

date, it shall cease hazardous waste burning immediately. Prior to submitting a revised Notification of 

Compliance, Giant Cement may burn hazardous waste only for the purpose of pretesting or 

Comprehensive Performance Testing and only for a maximum of 720 hours (renewable at the discretion 

of the Department). Giant Cement shall submit to the Department a Notification of Compliance 

subsequent to a new Comprehensive Performance Test before resuming hazardous waste burning.
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MONITORING AND REPORTING CONDITIONS 

NOTIFICATION AND DOCUMENTATION OF COMPLIANCE

Condition 

Number Condition

6.B.9(e)

Interim Burning of Hazardous Waste Prior to Submitting a Notification of Compliance

(40CFR63.1207(l)(3)) Giant Cement may petition the Department to obtain written approval to burn hazardous 

waste in the interim prior to submitting a Notification of Compliance for purposes other than testing or pretesting. It 

must specify operating requirements, including limits on operating parameters, that Giant determines will ensure 

compliance with the emission standards of 40CFR63 Subpart EEE based on available information including data 

from the failed performance test. The Department will review, modify as necessary, and approve if warranted the 

interim operating requirements. An approval of interim operating requirements will include a schedule for 

submitting a Notification of Compliance.

6.B.9(f)

40CFR63 Subpart EEE Documentation of Compliance 

(40CFR63.1211(c)) By September 30, 2003, for the existing Kilns (if still in operation) and no later than 180 

calendar days after the startup of the New Kiln System, Giant Cement shall have developed a Documentation of 

Compliance for each which identifies the applicable emission standards of 40CFR63 Subpart EEE and operating 

parameters limits that will ensure compliance with the applicable emission limitations. It shall be recorded in the 

Facility Operating Record and include a signed and dated certification that all required CEMS and CMS are 

installed, calibrated and continuously operating in compliance with the applicable requirements. The certification 

shall also be based on an engineering evaluation prepared under Giant Cement’s direction or supervision in 

accordance with a system designed to ensure that qualified personnel properly gathered and evaluated the 

information and supporting documentation and considered at a minimum the design, operation, and maintenance 

characteristics of the combustor (Kiln), emissions control equipment, the types, quantities and characteristics of 

feedstreams and available emissions data that Giant Cement is in compliance with the applicable emission standards 

and limits on the operating parameters under 40CFR63.1209 ensure compliance with the applicable emission 

standards of 40CFR63 Subpart EEE. Giant Cement shall comply with the emission standards and operating 

parameter limits specified in the documentation of compliance. This condition does not apply if Giant Cement 

submits a Notification of Compliance before September 30, 2003, for the existing Kilns and before the startup of 

the New Kiln System.

MONITORING AND REPORTING CONDITIONS 

OPERATION, MAINTENANCE AND COMPLIANCE

Condition 

Number Condition

6.B.10(a)

40CFR63 Subpart LLL Written Operations and Maintenance Plan

(40CFR63.6(e)(1)(i), 40CFR63.1350(a) and 40CFR63.1350(b)) When a source becomes subject to the applicable 

provisions of 40CFR63 Subpart LLL, Giant Cement shall prepare for that source a written operations and 

maintenance plan. Each source’s plan shall be submitted to the Department for review and approval no later than 

180 days after the source becomes subject to 40CFR63 Subpart LLL unless the source already has a Department 

approved plan. Each plan shall include the applicable information listed in paragraphs (a)(1) through (a)(3) of this 

condition. Failure to comply with any provision of the operations and maintenance plan shall be a violation of the 

standard. 

(a)(1) The corrective actions to be taken when required by conditions 6.B.8(a) and 6.B.8(b).

(a)(2) Procedures for proper operation and maintenance of the affected source and air pollution control devices in 

order to meet the emission limits and operating limits 40CFR63.1348.

(a)(3) Procedures to be used to periodically monitor affected sources subject to opacity standards under 

40CFR63.1346 and 40CFR63.1348. Such procedures shall include the provisions of condition 6.B.8(b).
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MONITORING AND REPORTING CONDITIONS 

OPERATION, MAINTENANCE AND COMPLIANCE

Condition 

Number Condition

6.B.10(b)

40CFR63 Subpart EEE Operation and Maintenance Plan

(40CFR63.6(e)(1)(i) and 40CFR63.1206(c)(7)(i)) By September 30, 2003, for the existing Kilns (if still in 

operation) and by the startup of the New Kiln System, Giant Cement shall have prepared and at all times be 

operating according to an operation and maintenance plan that describes in detail procedures for operation, 

inspection, maintenance, and corrective measures for all components of the combustor (Kiln), including 

associated pollution control equipment, that could affect emissions of regulated hazardous air pollutants. 

The plan(s) shall prescribe how Giant Cement will operate and maintain the combustor (Kiln) in a manner 

consistent with good air pollution control practices for minimizing emissions at least to the levels achieved 

during the comprehensive performance test. This plan ensures compliance with the operation and 

maintenance requirements of 40CFR63.6(e) and minimizes emissions of pollutants, AWFCO and 

malfunctions. Giant Cement shall also record the plan in the Facility Operating Record.

6.B.10(c)

Changes in the Design, Operation, or Maintenance of an Existing Kiln and the New Kiln System that May 

Adversely Affect Compliance With Any 40CFR63 Subpart EEE Emission Standard that is not Monitored 

With a CEMS (40CFR63.1206(b)(5)(i) and 40CFR63.1206(b)(5)(iii)) For the purposes of this condition 

change is defined as any change in the design, operation, or maintenance practices that were documented in 

the Comprehensive Performance Test Plan, Notification of Compliance, or the 40CFR63 Startup, Shutdown 

and Malfunction Plan. If Giant Cement plans to change the design, operation, or maintenance practices of 

an existing Kiln (if still in operation) and the New Kiln System (when placed in operation) in a manner that 

may adversely affect compliance with any applicable 40CFR63 Subpart EEE emission standard that is not

monitored with a CEMS, it shall notify the Department at least 60 calendar days prior to the change, unless 

it documents the circumstances that dictate that such prior notice is not reasonably feasible. The notification 

shall include a description of the changes and which emission standards may be affected and a 

Comprehensive Performance Test schedule and test plan under) that will document compliance with the 

affected emission standard(s). Giant Cement must conduct a new Comprehensive Performance Test to

document compliance with the affected emission standard(s) and establish operating parameter limits and 

submit to the Department a Notification of Compliance. After the change and prior to submitting the 

Notification of Compliance, Giant Cement must not burn hazardous waste for more than a total of 720 hours 

(renewable at the discretion of the Department) and only for the purposes of pretesting or comprehensive 

performance testing. Giant Cement may petition the Department to obtain written approval to burn 

hazardous waste in the interim prior to submitting a Notification of Compliance for purposes other than 

testing or pretesting. It must specify operating requirements, including limits on operating parameters, that 

you determine will ensure compliance with the emission standards of this subpart based on available 

information. The Department will review, modify as necessary, and approve if warranted the interim 

operating requirements.

6.B.10(d)

Changes in the Design, Operation, or Maintenance of an Existing Kiln and the New Kiln System that Will 

Not Affect Compliance With Any 40CFR63 Subpart EEE Emission Standard that is not Monitored With a 

CEMS (40CFR63.1206(b)(5)(ii) and 40CFR63.1206(b)(5)(iii)) For the purposes of this condition change is 

defined as any change in the design, operation, or maintenance practices that were documented in the 

Comprehensive Performance Test Plan, Notification of Compliance, or the 40CFR63 Subpart EEE Startup, 

Shutdown and Malfunction Plan. If Giant Cement determines that a change to the design, operation, or 

maintenance practices of an existing Kiln (if still in operation) and the New Kiln System will not adversely 

affect compliance with the applicable 40CFR63 Subpart EEE emission standards or operating requirements, 

it shall document the change in the Facility Operating Record upon making such change. Giant Cement 

must revise as necessary the performance test plan, Documentation of Compliance, Notification of 

Compliance, and Startup, Shutdown and Malfunction Plan to reflect these changes.
Giant Cement Company

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

OPERATION, MAINTENANCE AND COMPLIANCE

Condition 

Number Condition

6.B.10(e)

40CFR63 Subpart EEE Kiln Operating Requirements

(40CFR63.1206(c)(1)) Giant Cement shall operate each existing Kiln (if still in operation) and the New Kiln System 

(when placed in operation) only under the operating requirements specified in the Documentation of Compliance or the 

Notification of Compliance except during performance tests under approved test plans and startups, shutdowns and 

malfunctions. The Documentation of Compliance and the Notification of Compliance must contain operating 

requirements. Failure to comply with the operating requirements is failure to ensure compliance with the emission 

standards of 40CFR63 Subpart EEE. The operating requirements in the Notification of Compliance are applicable 

requirements for purposes of 40CFR70 and 40CFR71 and will be incorporated in the Title V permit.

6.B.10(f)

Alternative Operation of the Kilns According to 40CFR63 Subpart LLL or Other Requirements

(40CFR63.1206(b)(1)(ii)) Giant Cement may submit a request to the EPA for temporary authorization to operate its 

existing Kilns (if still in operation) and the New Kiln System (when placed in operation) according to 40CFR63 

Subpart LLL or other requirements. Once approved by the EPA, Giant Cement may operate its Kilns according to the 

applicable requirements of 40CFR63 Subpart LLL or other requirements provided that hazardous waste is not in an 

existing Kiln’s or the New Kiln System’s combustion chamber (i.e., the hazardous waste feed to the combustor has 

been cut off for a period of time not less than the hazardous waste residence time). Giant Cement shall also document in 

the Facility Operating Record that it is complying with all applicable operating requirements and emission standards of 

40CFR63 Subpart LLL or other approved emission standards in lieu of the applicable operating requirements and 

emission standards of 40CFR63 Subpart EEE except the modes of operation requirements of 40CFR63.1209(q). 

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-01 AND FUTURE UNIT F-01 QUARRY/MARL HANDLING EQUIPMENT)

Condition 

Number Condition

6.B.11(a)

Conveying Saturated and Unsaturated Materials on the Quarry Conveyor Belts

(40CFR60.672(b), 40CFR60.672(h) and 40CFR60.676(g)) If Giant Cement subsequently conveys unsaturated 

materials on one or all of the Quarry Conveyor Belts which normally convey saturated materials it shall submit a report 

of this change within 30 days following such change to the Department. The effected conveyor is then subject to the 

10% opacity limit specified in 40CFR60.672(b) and the emission test requirements of 40CFR60.11. Likewise, if Giant 

Cement conveys saturated materials on one or all of the Quarry Conveyor Belts that normally conveys unsaturated 

material it shall submit a report of this change within 30 days following such change to the Department. The affected 

conveyor is then subject to the no visible emission limit specified in 40CFR60.672(h). If Giant Cement conveys 

unsaturated materials on one or all of the Quarry Conveyor Belts and is subject to the 10% opacity limit as specified in 

40CFR60.672(b), it shall use the procedures outlined in 40CFR60.675(c) to determine compliance with this opacity 

limit for the affected conveyor belt.

6.B.11(b)

Physical or Operational Change in Quarry Operations

(40CFR60.7(a)(4)) Giant Cement shall submit a notification of any physical or operational change to the Department 

which may increase the emission rate of any air pollutant to which a standard applies, unless that change is specifically

exempted under an applicable subpart or in 40CFR60.14(e). This notice shall be postmarked within 60 days or as soon 

as practicable before the change is commenced and include information describing the precise nature of the change, 

present and proposed emission control systems, productive capacity of the facility before and after the change, and the 

expected completion date of the change. The Department may request additional relevant information subsequent to 

this notice.
Giant Cement Company

TV-0900-0002

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-01 AND FUTURE UNIT F-01 QUARRY/MARL HANDLING EQUIPMENT)

Condition 

Number Condition

6.B.11(c)

Quarry Equipment Replacement

(40CFR60.670(d) ,40CFR60.671, 40CFR60.676(a)) If Giant Cement replaces a piece of quarry equipment 

that is subject to the provisions of 40CFR60 Subpart OOO with a piece of equipment of equal or lesser size 

than the original piece, the replacement piece is exempt from the initial source test requirements as outlined 

in 40CFR60.672. Giant Cement shall also submit to the Department, the information contained in 

paragraphs (c)(1) through (c)(4) of this condition. The replacement piece of equipment is still subject to the 

opacity or no visible emission standards as applicable. If the entire production line is replaced then source 

testing must be conducted as specified in 40CFR60.672. Size is defined as the rated capacity in tons per 

hour of a crusher, grinding mill, bucket elevator, bagging operation, or enclosed truck or railcar loading 

station; the total surface area of the top screen of a screening operation; the width of a convey or belt; and 

the rated capacity in tons of a storage bin.

(c)(1) For a crusher, grinding mill, bucket elevator, bagging operation, or enclosed truck or railcar loading 

station the rated capacity in tons per hour of the existing facility being replaced and the rated capacity in 

tons per hour of the replacement equipment.

(c)(2) For a screening operation the total surface area of the top screen of the existing screening operation 

being replaced and the total surface area of the top screen of the replacement screening operation.

(c)(3) For a conveyor belt the width of the existing belt being replaced and the width of the replacement 

conveyor belt.

(c)(4) For a storage bin the rated capacity in tons of the existing storage bin being replaced and the rated 

capacity in tons of replacement storage bins.

6.B.11(d)

Visible Emission Monitoring of Quarry Equipment Processing Unsaturated Materials

(SC Regulation 61-62.70.6(a)(3)(i)(B)) If a quarry conveyor belt or quarry crusher processes unsaturated 

materials then Giant Cement shall monitor for visible emissions by conducting while the affected source(s) 

are in operation a weekly visible emissions test in accordance with 40CFR60 Appendix A Method 9, 

40CFR60.675(c) and 40CFR60.11(b). All visible observations shall be documented and dated in a log. 

This log shall include the observation date, equipment identification, whether any visible emissions were 

observed and their opacity. This log shall be kept on-site and all log entries kept for a calendar period of 

five(5) years from the date of log entry. If visible emissions exceed the opacity limits specified in condition 

5.E.1 then Giant Cement shall locate and correct the problem(s) causing the exceedance immediately. The 

source of any excess visible emissions and the actions taken to eliminate them shall also be recorded in the 

log.

6.B.11(e)

Quarry Equipment Inspections of Quarry Equipment Processing Unsaturated Materials

(40CFR70.6(a)) If a quarry conveyor belt or quarry crusher processes unsaturated materials then Giant 

Cement shall conduct weekly equipment inspections and perform maintenance as necessary. All inspections 

shall be documented if any problems are found. This documentation shall include the date and time of 

inspection, the equipment type and its identification, clearly identify any problems(s) and list the corrective 

action(s) taken. All documented inspections shall be kept on-site and on-file for a calendar period of five(5) 

years from the date of inspection and made available to Department personnel upon request.
Giant Cement Company

TV-0900-0002

Page 168 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-13 AND FUTURE UNIT ID F-11 STEAM BOILER)

Condition 

Number Condition

6.B.12(a)

Permitted Steam Boiler Fuels

(SC Regulation 61-62.5 Standard 2) Giant Cement is permitted to burn only natural gas and No.2 Fuel Oil 

with a sulfur content less than 0.15% as Steam Boiler Fuels. The use of any other substances as Steam Boiler 

fuel is prohibited without prior written approval from the Department. Giant Cement shall keep monthly 

records of the types of fuel used, sulfur content certifications for the Steam Boiler and the quantities used in 

each. These records shall be kept on-site and on-file for a calendar period of five(5) years from the initial 

recording date and made available to Department personnel upon request.

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-03 AND FUTURE UNIT ID F-02

(COAL/COKE CRUSHING AND PROCESSING EQUIPMENT) 

Condition 

Number Condition

6.B.13(a)

Visible Emission Monitoring of Uncontrolled Coal/Coke Crushing and Processing Equipment

(SC Regulation 61-62.70.6(a)(3)(i)(B)) Giant Cement shall monitor for visible emissions from the 2 Coal 

Feeders (CH-3), 2 Coal Hoppers (CH-4), Coal Radial Stacker CH-7, Coal Storage Silo CH-16, Coal Conveyor 

Belt CH-13 and Coal Conveyor Belt CH-27 by observing while the affected source(s) are in operation a weekly 

visible emissions test. If visible emissions are observed, then a visible emission test shall be performed in 

accordance with 40CFR60 Appendix A Method 9. All visible observations shall be documented and dated in a 

log. This log shall include the observation date, equipment identification, whether any visible emissions were 

observed and their opacity. This log shall be kept on-site and all log entries kept for a calendar period of five(5) 

years from the date of log entry. If visible emissions exceed the applicable visible emission limits then Giant 

Cement shall locate and correct the problem(s) causing the exceedance immediately. The source of any excess 

visible emissions and the actions taken to eliminate them shall also be recorded in the log.

6.B.13(b)

Continuous Monitoring of Coal Mill Exhaust Gas Temperature 

(40CFR60.253(a)) Giant Cement shall install, calibrate, maintain and continuously operate a monitoring device 

for the measurement of the temperature of the gas stream at the exit of the Coal Mill Heater on a continuous 

basis. The monitoring device is to be certified by the manufacturer to be accurate within ±1.7°C (±3°F).

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Condition 

Number Condition

6.B.14(a)

Transfer of Benzene-Containing Wastes into Containers by Pumping

(40CFR61.345(a)(3)) If Giant Cement determines that the total annual benzene quantity is equal to or greater than 

10 Mg/yr (11 tpy) then when a benzene-containing waste is transferred into a container by pumping, Giant Cement 

shall perform the transfer using a submerged fill pipe. The submerged fill pipe outlet shall extend to within two 

fill pipe diameters of the bottom of the container while the container is being loaded. During loading of the 

benzene-containing waste, the cover shall remain in place and all openings shall be maintained in a closed, sealed 

position except for those openings required for the submerged fill pipe, those openings required for venting of the 

container to prevent physical damage or permanent deformation of the container or cover and any openings vented 

through a Closed-Vent System to a control device.
Giant Cement Company

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Page 169 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Condition 

Number Condition

6.B.14(b)

Inspection of Benzene-Containing Waste Containers

(40CFR61.345(b)) If Giant Cement determines that the total annual benzene quantity is equal to or greater 

than 10 Mg/yr (11 tpy) then it shall visually inspect each cover and all openings of benzene-containing waste 

containers initially and quarterly thereafter to insure that they are closed and gasketed properly. All 

inspections shall be documented if any problems are found. This documentation shall include the date and 

time of inspection, container identification, clearly identify and problems found and list the corrective 

action(s) taken. All documented benzene-containing waste container inspections shall be kept on-site and onfile for a calendar period of five(5) years from the date of inspection and made available to Department 

personnel upon request.

6.B.14(c)

Air Pollution Controls for Containers Storing Benzene-Containing Wastes

(40CFR61.341, 40CFR61.345(a), 40CFR61.345(a)(1), 40CFR61.345(a)(4), 40CFR61.345(b), 

40CFR61.345(c), 40CFR61.350 and 40CFR61.356(h)) A container for the purposes of this condition is 

defined as a portable unit used to hold material. Examples of containers include but are not limited to drums, 

dumpsters, roll-off boxes, bulk cargo containers commonly known as “portable tanks” or “totes”, cargo tank 

trucks, and tank rail cars. If Giant Cement determines that the total annual benzene quantity is equal to or 

greater than 10 Mg/yr (11 tpy) then for containers in which benzene-containing wastes have been placed, 

Giant Cement shall install, operate and maintain a cover on each container used to handle, transfer, or store 

benzene-containing wastes. The cover and all openings (e.g., bungs, hatches, and sampling ports) shall be 

designed to operate with no detectable emissions as indicated by an instrument reading of less than 500 ppmv 

above background, performed initially and thereafter (if applicable) at least once per year by the methods 

specified in 40CFR61.355(h). Except for containers vented through a Closed-Vent System to a control 

device, each opening shall be maintained in a closed, sealed position (e.g., covered by a lid that is gasketed 

and latched) at all times that the waste is in the container except when it is necessary to use the opening for 

waste loading, removal, inspection, or sampling. If the cover and Closed-Vent System operate such that the 

container is maintained at a pressure less than atmospheric pressure, Giant Cement may operate the system 

with an opening that is not sealed and kept closed at all times if the purpose of the opening is to provide 

dilution air to reduce the explosion hazard, the opening is designed to operate with no detectable emissions as 

indicated by an instrument reading of less than 500 ppmv above background and the pressure is monitored 

continuously to ensure that the pressure in the container remains below atmospheric pressure. Each cover 

and all openings shall be visually inspected initially and quarterly thereafter to ensure that they are closed and 

gasketed properly. When a broken seal, gasket or other problem is identified, first efforts at repair shall be 

made as soon as practicable, but no later than 15 calendar days after identification. Delay of repair for a 

broken seal, gasket or other problem is allowed if the repair is technically impossible without a complete or 

partial facility or unit shutdown and the repair shall occur before the end of the next facility or unit shutdown. 

Giant Cement shall maintain a record for each test of no detectable emissions. Each record shall include the 

date and time of the test, background level measured during the test and maximum concentration indicated by 

the instrument reading measured for each potential leak interface. If detectable emissions are measured at a 

leak interface, then the record shall also include the waste management unit, control equipment, and leak 

interface location where detectable emissions were measured, a description of the problem, a description of 

the corrective action(s) taken, and the date the corrective action was completed.

6.B.14(d)

Inspection Requirements for Containers Using Level 3 Container Air Pollution Controls

(40CFR63.926(b)) If Giant Cement uses Level 3 Container Air Pollution Controls, then it shall inspect and 

monitor the Closed-Vent Systems and control devices in accordance with the requirements of this permit.
Giant Cement Company

TV-0900-0002

Page 170 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Condition 

Number Condition

6.B.14(e)

Required Air Pollution Controls For Containers Having a Design Capacity greater than 0.46 m

3

(121.51 

gallons) and in Light-Material Service (40CFR63.681 and 40CFR63.688(b)(3)) A container in light-material 

service is defined as a container that is used to manage an off-site material for which the vapor pressure of 

one or more of the organic constituents in the off-site material is greater than 0.3 kilopascals (kPa) at 20°C 

and the total concentration of the pure organic constituents having a vapor pressure greater than 0.3 kPa at 

20°C is equal to or greater than 20% by weight. Giant Cement shall control air emissions from containers with 

a design capacity greater than 0.46 m

3

(121.51 gallons) in light-liquid service in accordance with the 

Standards for Level 2 Container Air Pollution Controls. As an alternative to meeting the Standards for Level 

2 Container Air Pollution Controls, Giant Cement may choose to control air emissions from the container in 

accordance with the standards for Level 3 Container Air Pollution Controls. 

6.B.14(f)

Standards for Level 1 Container Air Pollution Controls

(40CFR63.921, 40CFR63.922(b), 63.922(c) and 63.922(f)) A container for the purposes of this condition is 

defined as a portable unit in which a material can be stored, transported, treated, disposed of, or otherwise 

handled. Examples of containers include but are not limited to drums, dumpsters, roll-off boxes, bulk cargo 

containers commonly known as “portable tanks” or “totes”, cargo tank trucks, and tank rail cars. For 

containers required to use Level 1 Container Air Pollution Controls, Giant Cement shall select one(1) of the 

container air pollution control options as specified by paragraphs (f)(1) through (f)(3) of this condition. A 

container used to meet the requirements of either paragraph (f)(2) or (f)(3) shall be equipped with covers and 

closure devices, as applicable to the container, that are composed of suitable materials to minimize exposure 

of the regulated-material to the atmosphere and to maintain the equipment integrity for as long as it is in 

service. Factors to be considered when selecting the materials for and designing the cover and closure devices 

shall include: organic vapor permeability, the effects of contact with the material or its vapor managed in the 

container; the effects of outdoor exposure to wind, moisture, and sunlight; and the operating practices used for 

container on which the cover is installed.

(f)(1) A container that meets the applicable U.S. Department of Transportation (DOT) regulations on 

packaging hazardous materials for transportation. Giant Cement for an affected container may select to meet 

the applicable requirements specified in 49CFR178 (Specifications for Packagings) or 49CFR179 

(Specifications for Tank Cars). No exceptions to the 49CFR178 or 49CFR179 regulations are allowed except 

for a lab pack that is managed in accordance with the requirements of 49CFR178 Giant Cement may comply 

with the exceptions for those packagings specified in 49CFR 173.12(b). Giant Cement may also select to 

manage the regulated material in the container in accordance with the applicable requirements specified in 

49CFR107 Subpart B (Exemptions), 49CFR172 (Hazardous Materials Table, Special Provisions, Hazardous 

Materials Communications, Emergency Response Information, and Training Requirements), 49CFR173 

(Shippers, General Requirements for Shipments and Packaging) and 49CFR 180 (Continuing Qualification 

and Maintenance of Packagings).

(f)(2) A container equipped with a cover and closure devices that form a continuous barrier over the container 

openings such that when the cover and closure devices are secured in the closed position there are no visible 

holes, gaps, or other open spaces into the interior of the container. The cover may be a separate cover installed 

on the container (e.g., a lid on a drum, a suitably secured tarp on a roll-off box) or may be an integral part of 

the container structural design (e.g., a bulk cargo container equipped with a screw-type cap).

(f)(3) An open-top container in which an organic vapor-suppressing barrier is placed on or over the regulatedmaterial in the container such that no regulated-material is exposed to the atmosphere. One example of such a 

barrier is application of a suitable organic-vapor suppressing foam.
Giant Cement Company

TV-0900-0002

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Condition 

Number Condition

6.B.14(g)

Transfer of Regulated Material into or out of a Container Using Level 2 Container Air Pollution Controls

(40CFR63.923(c)) Transfer of regulated-material into or out of a container using Level 2 Container Air 

Pollution Controls shall be conducted in such a manner as to minimize exposure of the regulated-material to 

the atmosphere, to the extent practical, considering the physical properties of the regulated-material and 

good engineering and safety practices for handling flammable, ignitable, explosive, or other hazardous 

materials. Examples of container loading procedures that meet the requirements of this paragraph include 

using any one of the following: a submerged-fill pipe or other submerged-fill method to load liquids into the 

container; a vapor-balancing system or a vapor-recovery system to collect and control the vapors displaced 

from the container during filling operations; or a fitted opening in the top of a container through which the 

regulated-material is filled, with subsequent purging of the transfer line before removing it from the 

container opening.

6.B.14(h)

Standards for Level 2 Container Air Pollution Controls

(40CFR63.921, 40CFR63.923(b) and 40CFR63.923(f)) A container for the purposes of this condition is 

defined as a portable unit in which a material can be stored, transported, treated, disposed of, or otherwise 

handled. Examples of containers include but are not limited to drums, dumpsters, roll-off boxes, bulk cargo 

containers commonly known as “portable tanks” or “totes”, cargo tank trucks, and tank rail cars. For 

containers required to use Level 2 Container Air Pollution Controls, Giant Cement shall select one(1) of 

the container air pollution control options as specified by paragraphs (h)(1) through (h)(3) of this condition.

(h)(1) A container that meets the applicable U.S. Department of Transportation (DOT) regulations on 

packaging hazardous materials for transportation. Giant Cement for an affected container may select to meet 

the applicable requirements specified in 49CFR178 (Specifications for Packagings) or 49CFR179 

(Specifications for Tank Cars). No exceptions to the 49CFR178 or 49CFR179 regulations are allowed 

except for a lab pack that is managed in accordance with the requirements of 49CFR178 Giant Cement 

may comply with the exceptions for those packagings specified in 49CFR 173.12(b). Giant Cement may 

also select to manage the regulated material in the container in accordance with the applicable requirements 

specified in 49CFR107 Subpart B (Exemptions), 49CFR172 (Hazardous Materials Table, Special 

Provisions, Hazardous Materials Communications, Emergency Response Information, and Training 

Requirements), 49CFR173 (Shippers, General Requirements for Shipments and Packaging) and 49CFR 

180 (Continuing Qualification and Maintenance of Packagings).

(h)(2) A container that has been demonstrated to operate with no detectable organic emissions. No 

detectable organic emissions is defined as no escape of organics to the atmosphere as determined using the 

procedure specified in 40CFR63.925(a).

(h)(3) A container that has been demonstrated within the preceding 12 months to be vapor-tight by using 

40CFR60 Appendix A Method 27 in accordance with the procedure specified in 40CFR63.925(b).

6.B.14(i)

Required Air Pollution Controls for Containers Having a Design Capacity greater than 0.1 m

3

(26.41 

gallons) and less than or equal to 0.46 m

3

(121.51 gallons) (40CFR63.688(b)(1)) Giant Cement shall control 

air emissions from containers with a design capacity greater than 0.1 m3(26.41 gallons) and less than or 

equal to 0.46 m

3

(121.51 gallons) in accordance with the Standards for Level 1 Container Air Pollution 

Controls. As an alternative to meeting the Standards for Level 1 Container Air Pollution Controls, Giant 

Cement may choose to control air emissions from the container in accordance with the standards for either 

Level 2 or Level 3 Container Air Pollution Controls.
Giant Cement Company

TV-0900-0002

Page 172 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Condition 

Number Condition

6.B.14(j)

Opening of a Closure Device or Cover for the Purpose of Adding Material to a Container Using Level 1 or Level 2 

Container Air Pollution Controls(40CFR63.922(d), 40CFR63.922(d)(1), 40CFR63.923(d) and 40CFR63.923(d)(2))

Whenever a regulated-material is in a container using Level 1 or Level 2 Container Air Pollution Controls, Giant 

Cement shall install all covers and closure devices for the container, and secure and maintain each closure device in the 

closed position. Opening of a closure device or cover is allowed for the purpose of adding material to a container in 

one continuous operation or for when discrete quantities or batches of material intermittently are added to the container 

over a period of time. In the case when the container is filled to the intended final level in one continuous operation, 

Giant Cement shall promptly secure the closure devices in the closed position and install the covers, as applicable to 

the container, upon conclusion of the filling operation. In the case when discrete quantities or batches of material 

intermittently are added to a container over a period of time, Giant Cement shall promptly secure the closure devices in 

the closed position and install covers, as applicable to the container, upon either: the container being filled to the 

intended final level; the completion of a batch loading after which no additional material will be added to the container 

within 15 minutes; the person performing the loading operation leaves the immediate vicinity of the container; or the 

shutdown of the process generating the material being added to the container, whichever condition occurs first.

6.B.14(k)

Standards for Level 3 Container Air Pollution Controls

(40CFR63.921 and 40CFR63.924) A container for the purposes of this condition is defined as a portable unit in which 

a material can be stored, transported, treated, disposed of, or otherwise handled. Examples of containers include but 

are not limited to drums, dumpsters, roll-off boxes, bulk cargo containers commonly known as “portable tanks” or 

“totes”, cargo tank trucks, and tank rail cars. For containers required to use Level 3 Container Air Pollution Controls, 

Giant Cement shall select one(1) of the container air pollution control options as specified by paragraphs (k)(1) and 

(k)(2) of this condition. Safety devices may be installed and operated as necessary on any container, enclosure, ClosedVent System, or control device used to comply with this section. A safety device is defined as a closure device such as 

a pressure relief valve, frangible disc, fusible plug, or any other type of device which functions to prevent physical 

damage or permanent deformation to equipment by venting gases or vapors during unsafe conditions resulting from an 

unplanned, accidental, or emergency event. A safety device shall not be used for routine venting of gases or vapors 

from the vapor headspace underneath a cover such as during filling of a unit or to adjust the pressure in this vapor 

headspace in response to normal daily diurnal ambient temperature fluctuations. A safety device is designed to remain 

in a closed position during normal operations and open only when the internal pressure, or another relevant parameter, 

exceeds the device threshold setting applicable to the equipment as determined by Giant Cement based on 

manufacturer recommendations, applicable regulations, fire protection and prevention codes, standard engineering 

codes and practices, or other requirements for the safe handling of flammable, combustible, explosive, reactive, or 

hazardous materials.

(k)(1) A container that is vented directly through a Closed-Vent System to a control device designed and operated in 

accordance with the requirements of 40CFR63.693.

(k)(2) A container that is vented inside an enclosure which is exhausted through a Closed-Vent System to a control 

device. The enclosure shall be designed and operated in accordance with the criteria for a permanent total enclosure as 

specified in 40CFR52.741 Appendix B Procedure T (Criteria for and Verification of a Permanent or Temporary Total 

Enclosure). The enclosure may have permanent or temporary openings to allow worker access; passage of containers 

through the enclosure by conveyor or other mechanical means; entry of permanent mechanical or electrical equipment; 

or to direct airflow into the enclosure. Giant Cement shall perform the verification procedure for the enclosure as 

specified in Procedure T Section 5.0 (Criteria for and Verification of a Permanent or Temporary Total Enclosure) 

initially when the enclosure is first installed and, thereafter, annually. The Closed-Vent System and control device shall 

be designed and operated in accordance with the requirements of 40CFR63.693.
Giant Cement Company

TV-0900-0002

Page 173 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Condition 

Number Condition

6.B.14(l)

Opening of a Closure Device or Cover for the Purpose of Removing Material From a Container Using Level 1 or 

Level 2 Container Air Pollution Controls(40CFR63.921, 40CFR63.922(d), 40CFR63.922(d)(2), 40CFR63.923(d) 

and 40CFR63.923(d)(2)) Whenever a regulated-material is in a container using Level 1 or Level 2 Container Air 

Pollution Controls, Giant Cement shall install all covers and closure devices for the container, and secure and 

maintain each closure device in the closed position. Opening of a closure device or cover is allowed for the purpose 

of removing material from a container in order to empty a container to meet the definition of an empty container. 

Opening of a closure device or cover is also allowed for when discrete quantities or batches of material intermittently 

are removed from container over a period of time and the container does not meet the definition of an empty 

container. An empty container may be open to the atmosphere at any time (e.g., covers and closure devices are not 

required to be secured in the closed position on an empty container). In the case when discrete quantities or batches 

of material are removed from the container but the container does not meet the definition of an empty container, 

Giant Cement shall promptly secure the closure devices in the closed position and install covers, as applicable to the 

container, upon the completion of a batch removal after which no additional material will be removed from the 

container within 15 minutes, or the person performing the unloading operation leaves the immediate vicinity of the 

container, whichever condition occurs first. An empty container is defined as a container for which the container 

meets the conditions for an empty container specified in 40CFR261.7(b) or all regulated-material has been removed 

from the container except for any regulated-material that remains on the interior surfaces of the container as clingage 

or in pools on the container bottom due to irregularities in the container.

6.B.14(m)

Inspection Requirements for Containers using Level 1 or Level 2 Container Air Pollution Controls when a RegulatedMaterial is already in the Container at the time that Giant Cement first Accepts Possession of the Container and the 

Container is not Empty (40CFR62.921, 40CFR63.922(e), 40CFR63.923(e) , 40CFR63.926(a)(1) and 

40CFR63.926(a)(3)) In the case when a regulated-material already is in a container using Level 1 or Level 2 

Container Air Pollution Controls, at the time that Giant first accepts possession of the container at its facility site and 

the container is not empty, within 24 hours after the container has been accepted, Giant Cement shall visually inspect 

the container and its cover and closure devices to check for visible cracks, holes, gaps, or other open spaces into the 

interior of the container when the cover and closure devices are secured in the closed position. This inspection of the 

container shall be conducted on or before the date that the container is accepted at the facility (i.e., the date that the 

container becomes subject to the standards under 40CFR63 Subpart PP). For the purpose of this requirement, the 

date of acceptance is the date of signature of the facility owner or operator on the manifest or shipping papers 

accompanying the container. When a defect is detected, Giant Cement must either empty the regulated-material from 

the defective container or repair the defective container. If Giant Cement elects to empty the regulated-material from 

the defective container, it shall remove the regulated-material from the defective container to meet the definition of 

an empty container and transfer the removed regulated-material to either a container that meets the applicable 

standards of 40CFR63 Subpart PP or to a tank, process, or treatment unit that meets the applicable standards of 

40CFR63 Subpart DD. Transfer of the regulated- material shall be completed no later than five(5) calendar days after 

detection of the defect. The emptied defective container must be either repaired, destroyed, or used for purposes 

other than management of regulated-material. If Giant elects not to empty the regulated- material from the defective 

container, it shall repair the defective container. First efforts at repair of the defect must be made no later than 24 

hours after detection and repair must be completed as soon as possible but no later than 5 calendar days after 

detection. If repair of a defect cannot be completed within five(5) calendar days, then the regulated-material must be 

emptied from the container and the container shall not be used to manage regulated-material until the defect is 

repaired. An empty container is defined as a container for which the container meets the conditions for an empty 

container specified in 40CFR261.7(b); or all regulated-material has been removed from the container except for any 

regulated-material that remains on the interior surfaces of the container as clingage or in pools on the container 

bottom due to irregularities in the container.
Giant Cement Company

TV-0900-0002

Page 174 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Condition 

Number Condition

6.B.14(n)

Other Allowable Openings of a Closure Device, Cover or Spring-Loaded Pressure-Vacuum Relief Valve, 

Conservation Vent, or Similar Type of Pressure Relief Device Which Vents to the Atmosphere

(40CFR63.901, 40CFR63.922(d)(3), 40CFR63.922(d)(4), 40CFR63.922(d)(5), 40CFR63.923(d)(3), 

40CFR63.923(d)(4) and 40CFR63.923(d)(5)) Opening of a closure device or cover is allowed when access 

inside the container is needed to perform routine activities other than transfer of regulated-material. 

Examples of such activities include those times when a worker needs to open a port to measure the depth of 

or sample the material in the container, or when a worker needs to open a manhole hatch to access 

equipment inside the container. Following completion of the activity, the owner or operator shall promptly 

secure the closure device in the closed position or reinstall the cover, as applicable to the container. 

Opening of a spring-loaded pressure-vacuum relief valve, conservation vent, or similar type of pressure 

relief device which vents to the atmosphere is allowed during normal operations for the purpose of 

maintaining the container internal pressure in accordance with the container design specifications. The 

device shall be designed to operate with no detectable organic emissions when the device is secured in the 

closed position. The settings at which the device opens shall be established such that the device remains in 

the closed position whenever the container internal pressure is within the internal pressure operating range 

determined by Giant Cement based on container manufacturer recommendations, applicable regulations, fire 

protection and prevention codes, standard engineering codes and practices, or other requirements for the 

safe handling of flammable, combustible, explosive, reactive, or hazardous materials. Examples of normal 

operating conditions that may require these devices to open are during those times when the container 

internal pressure exceeds the internal pressure operating range for the container as a result of loading 

operations or diurnal ambient temperature fluctuations. Opening of a safety device is allowed at any time 

conditions require it to do so to avoid an unsafe condition. For the purposes of this condition, a safety device 

is defined as a closure device such as a pressure relief valve, frangible disc, fusible plug, or any other type of 

device which functions to prevent physical damage or permanent deformation to equipment by venting gases 

or vapors during unsafe conditions resulting from an unplanned, accidental, or emergency event. A safety 

device shall not be used for routine venting of gases or vapors from the vapor headspace underneath a cover 

such as during filling of a unit or to adjust the pressure in this vapor headspace in response to normal daily 

diurnal ambient temperature fluctuations. A safety device is designed to remain in a closed position during 

normal operations and open only when the internal pressure, or another relevant parameter, exceeds the 

device threshold setting applicable to the equipment as determined by Giant Cement based on manufacturer 

recommendations, applicable regulations, fire protection and prevention codes, standard engineering codes 

and practices, or other requirements for the safe handling of flammable, combustible, explosive, reactive, or 

hazardous materials.

6.B.14(o)

Required Air Pollution Controls For Containers Having a Design Capacity greater than 0.46 m3(121.51 

gallons) and not in Light-Material Service (40CFR63.681 and 40CFR63.688(b)(2)) A container in lightmaterial service is defined as a container that is used to manage an off-site material for which the vapor 

pressure of one or more of the organic constituents in the off-site material is greater than 0.3 kilopascals 

(kPa) at 20°C and the total concentration of the pure organic constituents having a vapor pressure greater 

than 0.3 kPa at 20°C is equal to or greater than 20% by weight. Giant Cement shall control air emissions 

from containers with a design capacity greater than 0.46 m

3

(121.51 gallons) not in light-material service in 

accordance with the Standards for Level 1 Container Air Pollution Controls. As an alternative to meeting 

the Standards for Level 1 Container Air Pollution Controls, Giant Cement may choose to control air 

emissions from the container in accordance with the standards for either Level 2 or Level 3 Container Air 

Pollution Controls. 
Giant Cement Company

TV-0900-0002

Page 175 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CONTAINERS)

Condition 

Number Condition

6.B.14(p)

Inspection Requirements for Containers Using Container Level 1 or Level 2 Air Pollution Controls Fully or 

Partially Filled With Regulated-Materials And Remain Unopened On-Site For a Calendar Period of One 

Year or More (40CFR63.926(a)(2) and 40CFR63.926(a)(3)) In the case when a container filled or partially

filled with regulated-material remains unopened at Giant Cement’s facility site for a period of one(1) 

calendar year or more, Giant Cement shall visually inspect the container and its cover and closure devices 

initially and thereafter, at least once every calendar year, to check for visible cracks, holes, gaps, or other 

open spaces into the interior of the container when the cover and closure devices are secured in the closed 

position. When a defect is detected, Giant Cement must either empty the regulated-material from the 

defective container or repair the defective container. If Giant Cement elects to empty the regulated-material 

from the defective container, it shall remove the regulated-material from the defective container to meet the 

definition of an empty container and transfer the removed regulated-material to either a container that meets 

the applicable standards of 40CFR63 Subpart PP or to a tank, process, or treatment unit that meets the 

applicable standards of 40CFR63 Subpart DD. Transfer of the regulated- material shall be completed no 

later than five(5) calendar days after detection of the defect. The emptied defective container must be either 

repaired, destroyed, or used for purposes other than management of regulated-material. If Giant elects not to 

empty the regulated- material from the defective container, it shall t repair the defective container. First 

efforts at repair of the defect shall be made no later than 24 hours after detection and repair must be 

completed as soon as possible but no later than 5 calendar days after detection. If repair of a defect cannot be 

completed within 5 calendar days, then the regulated-material must be emptied from the container and the 

container shall not be used to manage regulated-material until the defect is repaired. An empty container is 

defined as a container for which the container meets the conditions for an empty container specified in 

40CFR 261.7(b); or all regulated-material has been removed from the container except for any regulatedmaterial that remains on the interior surfaces of the container as clingage or in pools on the container bottom 

due to irregularities in the container.

MONITORING AND REPORTING CONDITIONS (CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (LIQUID WASTE FUEL STORAGE TANKS)

Condition 

Number Condition

6.B.15(a)

Records of Liquid Waste Fuel Storage Tank Dimensions and Capacity

(40CFR60.116b(b)) Giant Cement shall keep on-site and on-file for the 52,000 gallon Liquid Waste Fuel Storage 

Tank (K-666) and each of the three(3) 80,000 gallon Liquid Waste Fuel Storage Tanks (K-801, K-802, K-803) a 

record showing the dimension of each tank and an analysis showing the capacity of each tank. These records shall be 

kept on-site and on-file for the life of each tank and shall be made available to Department personnel upon request.

6.B.15(b)

Liquid Waste Fuel Storage Tank Inspections

(40CFR61.343(c), 40CFR63.695(b)(3)(i) and 40CFR63.695(b)(3)(ii)) Giant Cement shall visually inspect the fixed 

roof and the closure devices of each Liquid Waste Fuel Storage Tank yearly except as specified by condition 

6.B.20(a) to check for defects that could result in air emissions. If Giant Cement determines that the total annual 

benzene quantity is equal to or greater than 10 Mg/yr (11 tpy) then it shall inspect the fixed roof and closure devices 

of each Liquid Waste Fuel Storage Tank quarterly except as specified by condition 6.B.22(a). Defects include, but are 

not limited to, visible cracks, holes or gaps in the roof sections or between the roof and the separator wall; broken, 

cracked, or otherwise damaged seals or gaskets on closure devices; and broken or missing hatches, access covers, 

caps, or other closure devices. 
Giant Cement Company

TV-0900-0002

Page 176 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(LIQUID WASTE FUEL STORAGE TANKS)

Condition 

Number Condition

6.B.15(c)

Repair of Liquid Waste Fuel Storage Tank Defects

(40CFR61.343(d), 40CFR61.350(a), 40CFR61.350(b), 40CFR63.695(b)(3)(iii), 40CFR63.695(b)(3)(iv) and 

40CFR63.695(b)(4)) Within 45 calendar days of detecting a Liquid Waste Fuel Storage Tank defect found 

during an inspection, Giant Cement shall either repair the defect or empty the tank and remove it from service. 

If within this 45 calendar day period the defect cannot be repaired or the tank cannot be removed from service 

without disrupting operations at the plant site, Giant Cement is allowed two(2) 30 calendar day extensions. If 

Giant Cement elects to use a 30 calendar day extension, it shall prepare and maintain documentation describing 

the defect, explaining why alternative storage capacity is not available and specify a schedule of actions that 

will ensure that the control equipment will be repaired or the tank emptied as soon as possible. When a defect is 

detected during an inspection of a tank that has been emptied and degassed, the defect shall be repaired before 

the tank is refilled. Delay of repair is allowed if the repair is technically impossible without a complete or 

partial facility or unit shutdown. The repair shall occur before the end of the next facility or unit shutdown. If 

Giant Cement is in compliance with the requirements of this condition, it also considered to be in compliance 

with the repair requirements of 40CFR61 Subpart FF if the total annual benzene quantity is equal to or greater 

than 10 Mg/yr (11 tpy).

6.B.15(d)

Records of Liquid Waste Fuel Storage Tank Inspections

(40CFR61.356(g), 40CFR63.695(b)(3)(iv) and 40CFR63.696(e)) Giant Cement shall keep on-site and on-file a 

record for each tank inspection that includes the information specified by paragraphs (d)(1) through (d)(7) of 

this condition. These records shall be kept on-site and on-file for a calendar period of five(5) calendar years 

from the date of inspection and made available to Department personnel upon request. In the event that repair of 

a defect is delayed, Giant Cement shall also record the reason for the delay and the date that completion of 

repair of the defect is expected. If Giant Cement is in compliance with the requirements of this condition, it also 

considered to be in compliance with the tank inspection recordkeeping requirements of 40CFR61 Subpart FF if 

the total annual benzene quantity is equal to or greater than 10 Mg/yr (11 tpy).

(d)(1) The date of tank inspection. 

(d)(2) A tank identification number (or other unique identification description).

(d)(3) Each defect detected during the tank inspection. 

(d)(4) The location of each defect detected.

(d)(5) A description of each defect detected.

(d)(6) The date of detection of each defect 

(d)(7) A description of the corrective action(s) taken to repair each defect. 
Giant Cement Company

TV-0900-0002

Page 177 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) 

(LIQUID WASTE FUEL STORAGE TANKS)

Condition 

Number Condition

6.B.15(e)

Liquid Waste Fuel Storage Tank Design Requirements

(40CFR60.112b(a)(3), 40CFR63.685(b)(1), 40CFR63.685(d)(3) and 40CFR63.685(g)(1)) Each Liquid 

Waste Fuel Storage Tank shall be covered by a fixed roof and vented directly through a Closed-Vent 

System to a control device. The fixed roof and its closure devices shall be designed to form a continuous 

barrier over the entire surface area of the liquid in each tank. Each opening in the fixed roof not vented to 

the control device shall be equipped with a closure device. If the pressure in the vapor headspace 

underneath the fixed roof is less than atmospheric pressure when the control device is operating, the 

closure devices shall be designed to operate such that when the closure device is secured in the closed 

position there are no visible cracks, holes, gaps, or other open spaces in the closure device or between the 

perimeter of the cover opening and the closure device. If the pressure in the vapor headspace underneath the 

fixed roof is equal to or greater than atmospheric pressure when the control device is operating, the closure 

device shall be designed to operate with no detectable organic emissions. The fixed roof and its closure 

devices shall be made of suitable materials that will minimize exposure of the off-site material to the 

atmosphere, to the extent practical, and will maintain the integrity of the equipment throughout its intended 

service life. Factors to be considered when selecting the materials for and designing the fixed roof and 

closure devices shall include: organic vapor permeability, the effects of any contact with the liquid and its 

vapor managed in the tank; the effects of outdoor exposure to wind, moisture, and sunlight; and the 

operating practices used for the tank on which the fixed roof is installed. The Closed-Vent System and 

control device shall be designed and operated in accordance with the requirements of 40CFR63.693.

6.B.15(f)

Liquid Waste Fuel Storage Tank Operational Requirements

(40CFR63.681 and 40CFR63.685(g)(2)) Whenever an off-site material is being stored in a Liquid Waste 

Fuel Storage Tank, the fixed roof shall be installed with each closure device secured in the closed position 

and the vapor headspace underneath the fixed roof vented to the control device. Venting to the control 

device is not required, and opening of closure devices or removal of the fixed roof is allowed as specified by 

paragraphs (f)(1) and (f)(2) of this condition. Opening of a safety device is allowed at any time conditions 

require it to do so to avoid an unsafe condition. For the purpose of this condition, a safety device is defined 

a closure device such as a pressure relief valve, frangible disc, fusible plug, or any other type of device 

which functions to prevent physical damage or permanent deformation to equipment by venting gases or 

vapors during unsafe conditions resulting from an unplanned, accidental, or emergency event. A safety 

device is not used for routine venting of gases or vapors from the vapor headspace underneath a cover such 

as during filling of a unit or to adjust the pressure in this vapor headspace in response to normal daily 

diurnal ambient temperature fluctuations. A safety device is designed to remain in a closed position during 

normal operations and open only when the internal pressure, or another relevant parameter, exceeds the 

device threshold setting applicable to the equipment as determined by Giant Cement based on manufacturer 

recommendations, applicable regulations, fire protection and prevention codes, standard engineering codes 

and practices, or other requirements for the safe handling of flammable, combustible, explosive, reactive or 

hazardous materials.

(f)(1) To provide access to the tank for performing routine inspection, maintenance, or other activities 

needed for normal operations. Examples of such activities include those times when a worker needs to open 

a port to sample liquid in the tank, or when a worker needs to open a hatch to maintain or repair equipment. 

Following completion of the activity, Giant Cement shall promptly secure the closure device in the closed 

position or reinstall the cover, as applicable, to the tank.

(f)(2) To remove accumulated sludge or other residues from the bottom of a tank.
Giant Cement Company

TV-0900-0002

Page 178 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (WASTE TRANSFER SYSTEMS)

Condition 

Number Condition

6.B.16(a)

Control of Air Emissions from Waste Transfer Systems

(40CFR63.689(c)) Giant Cement shall control air emissions from its current and new Waste Transfer 

Systems by using one of requirements as appropriate for the transfer system as specified in paragraphs 

(a)(1) through (a)(3) of this condition.

(a)(1) A waste transfer system that uses covers. 

(a)(2) A waste transfer system that consists of continuous hard-piping. All joints or seams between the pipe 

sections shall be permanently or semi- permanently sealed (e.g., a welded joint between two sections of 

metal pipe or a bolted and gasketed flange).

(a)(3) A waste transfer system that is enclosed and vented through a closed- vent system to a control device. 

The transfer system shall be designed and operated such that an internal pressure in the vapor headspace in 

the enclosure is maintained at a level less than atmospheric pressure when the control device is operating 

and the Closed-Vent System and control device are designed and operated in accordance with applicable 

requirements of this permit.

6.B.16(b)

Required Inspections for Waste Transfer Systems Equipped with Covers

(40CFR63.689(d)(6) and 40CFR63.695(d)) Giant Cement shall visually inspect each cover and its closure 

devices to check for defects that could result in air emissions. Defects include, but are not limited to, visible 

cracks, holes, or gaps in the cover sections or between the cover and its mounting; broken, cracked, or 

otherwise damaged seals or gaskets on closure devices; and broken or missing hatches, access covers, caps, 

or other closure devices. In the case when a transfer system is buried partially or entirely underground, 

inspection is required only for those portions of the cover that extend to or above the ground surface, and 

those connections that are on such portions of the cover (e.g., access hatches, etc.) and can be opened to the 

atmosphere. Giant Cement shall perform an initial inspection following installation of each cover. 

Thereafter, Giant Cement shall perform the inspections annually except as provided for in condition 

6.B.20(a). In the event that a defect is detected, Giant Cement shall make first efforts at repair of the defect 

no later than 5 calendar days after detection and repair shall be completed as soon as possible but no later 

than 45 calendar days after detection. Repair of a defect may be delayed beyond 45 calendar days if Giant 

Cement determines that repair of the defect requires emptying or temporary removal from service of the 

transfer system and no alternative transfer system is available at the site to accept the material normally 

handled by the system. In this case, Giant Cement shall repair the defect the next time the process or unit 

that is generating the material handled by the transfer system stops operation. Repair of the defect shall be 

completed before the process or unit resumes operation. All inspections shall be documented if any 

problems are found. This documentation shall include the date and time of inspection, clearly identify any 

problems and list the corrective action(s) taken. All documented inspections shall be kept on-site and onfile for a calendar period of five(5) years from the date of inspection and made available to Department 

personnel upon request.
Giant Cement Company

TV-0900-0002

Page 179 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (WASTE TRANSFER SYSTEMS)

Condition 

Number Condition

6.B.16(c)

Requirements for Waste Transfer Systems Equipped with Covers

(40CFR63.689(d)) A Waste Transfer System using covers shall meet the requirements specified in 

paragraphs (c)(1) through (c)(5) of this condition.

(c)(1) The cover and its closure devices shall be designed to form a continuous barrier over the entire 

surface area of the off-site material as it is conveyed by the transfer system except for the openings at the 

inlet and outlet to the transfer system through which the off-site material passes. The inlet and outlet 

openings used for passage of the off-site material through the transfer system shall be the minimum size 

required for practical operation of the transfer system.

(c)(2) The cover shall be installed in a manner such that there are no visible cracks, holes, gaps, or other 

open spaces between cover section joints or between the interface of the cover edge and its mounting.

(c)(3) Except for the inlet and outlet openings to the transfer system through which the off-site material 

passes, each opening in the cover shall be equipped with a closure device designed to operate such that 

when the closure device is secured in the closed position there are no visible cracks, holes, gaps, or other 

open spaces in the closure device or between the perimeter of the opening and the closure device.

(c)(4) The cover and its closure devices shall be made of suitable materials that will minimize exposure of 

the off-site material to the atmosphere, to the extent practical, and will maintain the integrity of the 

equipment throughout its intended service life. Factors to be considered when selecting the materials for and 

designing the cover and closure devices shall include: organic vapor permeability; the effects of any contact 

with the material or its vapors conveyed in the transfer system; the effects of outdoor exposure to wind, 

moisture, and sunlight; and the operating practices used for the transfer system on which the cover is 

installed.

(c)(5) Whenever an off-site material is in the transfer system, the cover shall be installed with each closure 

device secured in the closed position. Opening of closure devices or removal of the cover is allowed to 

provide access to the transfer system for performing routine inspection, maintenance, repair, or other 

activities needed for normal operations. Examples of such activities include those times when a worker 

needs to open a hatch or remove the cover to repair conveyance equipment mounted under the cover or to 

clear a blockage of material inside the system. Following completion of the activity, Giant Cement shall 

promptly secure the closure device in the closed position or reinstall the cover, as applicable. Opening of a 

safety device is allowed at any time conditions require it to do so to avoid an unsafe condition.
Giant Cement Company

TV-0900-0002

Page 180 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CLOSED-VENT SYSTEMS)

Condition 

Number Condition

6.B.17(a)

Inspection and Monitoring Requirements for Closed-Vent Systems Designed to Operate at a Pressure below

Atmospheric Pressure (40CFR63.695(c)(2)(i) and 40CFR63.695(c)(2)(ii)) For closed-vent systems 

designed to operate at a pressure below atmospheric pressure, Giant Cement shall visually inspect the 

Closed-Vent System to check for defects that could result in air emissions. Defects include, but are not 

limited to, visible cracks, holes, or gaps in ductwork or piping; loose connections; or broken or missing 

caps or other closure devices. This inspection shall be performed at initial startup following installation of 

the Closed-Vent System. Thereafter, the inspections shall be performed annually except as provided for in 

condition 6.B.20(a).

6.B.17(b)

Closed-Vent System Design Requirements

(40CFR60.112b(a)(3)(i), 40CFR61.349(a) and 40CFR63.693(c)(1)) The vent stream required to be 

controlled from each Liquid Waste Fuel Storage Tank shall be conveyed to the control device using one(1) 

of the Closed-Vent System design specifications as listed in paragraphs (b)(1) and (b)(2) of this condition. If 

Giant Cement is in compliance with the requirements of this condition, it also considered to be in 

compliance with the Closed-Vent System design requirements of 40CFR61 Subpart FF if the total annual 

benzene quantity is equal to or greater than 10 Mg/yr (11 tpy).

(b)(1) A Closed-Vent System that is designed to operate with no detectable organic emissions using the 

procedure specified in 40CFR63.694(k).

(b)(2) A Closed-Vent System that is designed to operate at a pressure below atmospheric pressure. The 

system shall be equipped with at least one(1) pressure gage or other pressure measurement device that can 

be read from a readily accessible location to verify that negative pressure is being maintained in the ClosedVent System when the control device is operating.

6.B.17(c)

Inspection and Monitoring Requirements for Closed Vent Systems Designed to Operate with No Detectible 

Organic Emissions(40CFR63.695(c)(1)(i) and 40CFR63.695(c)(1)(ii)) For Closed-Vent Systems designed 

to operate with no detectible organic emissions, Giant Cement shall visually inspect Closed-Vent System 

joints, seams, or other connections that are permanently or semi-permanently sealed (e.g., a welded joint 

between two sections of hard piping or a bolted and gasketed ducting flange) at initial startup and then 

annually to check for defects that could result in air emissions. Giant Cement shall monitor a component or 

connection using the procedures specified in 40CFR63.694(k) to demonstrate that it operates with no 

detectable organic emissions following any time the component is repaired or replaced (e.g., a section of 

damaged hard piping is replaced with new hard piping) or the connection is unsealed (e.g., a flange is 

unbolted). Closed-Vent System components or connections other than those specified in this condition shall 

also be monitored annually using the procedures specified in 40CFR63.694(k) to demonstrate that 

components or connections operate with no detectable organic emissions.
Giant Cement Company

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MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CLOSED-VENT SYSTEMS)

Condition 

Number Condition

6.B.17(d)

Records of Closed-Vent System Inspections

(40CFR63.695(c)(1)(iv), 40CFR63.695(c)(2)(iv) and 40CFR63.696(e)) Giant Cement shall keep on-site and 

on-file a record for each Closed-Vent System inspection that includes the information specified by 

paragraphs (d)(1) through (d)(6) of this condition. These records shall be kept on-site and on-file for a 

calendar period of five(5) calendar years from the date of inspection and made available to Department 

personnel upon request. In the event that repair of a defect is delayed, Giant Cement shall also record the 

reason for the delay and the date that completion of repair of the defect is expected.

(d)(1) The date of the Closed-Vent System inspection. 

(d)(2) Each defect detected during the Closed-Vent System inspection. 

(d)(3) The location of each defect detected.

(d)(4) A description of each defect detected.

(d)(5) The date of detection of each defect.

(d)(6) A description of the corrective action(s) taken to repair each defect.

6.B.17(e)

Repair of Closed-Vent System Defects

(40CFR63.695(c)(1)(iii), 40CFR63.695(c)(2)(iii) and 40CFR63.695(c)(3)) Giant Cement shall make first 

efforts at repair of a Closed-Vent System defect found during an inspection no later than five(5) calendar 

days after detection and repair shall be completed as soon as possible but no later than 45 calendar days 

after detection. Repair of a defect may be delayed beyond 45 calendar days if either completion of the 

repair is technically infeasible without the shutdown of the process or unit that vents to a Closed-Vent 

System or Giant Cement determines that the air emissions resulting from the repair of the defect within the 

specified period would be greater than the fugitive emissions likely to result by delaying the repair until the 

next time the process or unit that vents to the Closed-Vent System is shutdown. In this case, Giant Cement 

shall repair the defect the next time the process or unit that vents to the closed- vent system is shutdown. 

Repair of the defect shall be completed before the process or unit resumes operation.
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MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (CLOSED-VENT SYSTEMS)

Condition 

Number Condition

6.B.17(f)

Closed-Vent System Bypass Devices

(40CFR63.693(c)(2)) In situations when a Closed-Vent System includes bypass devices that could be used 

to divert a vent stream from the Closed-Vent System to the atmosphere at a point upstream of the control 

device inlet, each bypass device shall be equipped with either a flow indicator or a seal or locking device. 

Low leg drains, high point bleeds, analyzer vents, open-ended valves or lines, or pressure relief valves 

needed for safety reasons are not subject to the requirements of this condition. If a flow indicator is used, 

the indicator shall be installed at the entrance to the bypass line used to divert the vent stream from the 

Closed-Vent System to the atmosphere. The flow indicator must indicate a reading at least once every 15 

minutes. Giant Cement shall maintain records of the information specified by paragraphs (f)(1) through 

(f)(3) of this condition for the flow indicator. If a seal or locking device is used, the bypass line valve shall 

be secured in the non-diverting position with a car-seal or a lock-and-key type configuration. The seal or 

locking device must be placed on the mechanism by which the bypass device position is controlled (e.g., 

valve handle, damper lever) when the bypass device is in the non-diverting position such that the bypass 

device cannot be moved to the diverting position without breaking the seal or removing the lock. Giant 

Cement shall visually inspect the seal or closure mechanism monthly to determine that the bypass line valve 

is maintained in the non-diverting position and the vent stream is not diverted through the bypass line. All 

records required by this condition shall be kept on-site and on-file for a calendar period of five(5) years 

from the date of record and made available to Department personnel upon request. 

(f)(1) Hourly records of whether the flow indicator was operating and whether flow was detected at any time 

during the hour.

(f)(2) Records of all periods when flow is detected.

(f)(3) Records for all periods when the flow indicator is not operating.

6.B.17(g)

Closed-Vent System Performance Certifications

(40CFR61.356(f) and 40CFR61.356(f)(1)) Once the total annual benzene quantity is equal to or greater 

than 10 Mg/yr, Giant Cement shall maintain on-site and on-file for the life of the Closed-Vent System, a 

statement certifying that it is designed to operate at the documented performance level when a benzenecontaining waste management unit vented to the control device is or would be operating at the highest load 

or capacity expected to occur. This statement shall contain the name, title, date and signature of the 

responsible official who is certifying its accuracy.
Giant Cement Company

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MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (EQUIPMENT LEAKS)

Condition 

Number Condition

6.B.18(a)

Equipment Leaks

(40CFR63.691(b)) For sources subject to condition 6.B.18(b), Giant Cement shall select to control the HAP 

emitted from equipment leaks in accordance with the applicable provisions specified in 40CFR61 Subpart V 

(National Emission Standards for Equipment Leaks) or 40CFR63 Subpart H (National Emission Standards 

for Organic Hazardous Air Pollutants from Equipment Leaks). Giant Cement shall document in the Facility 

Operating Record the subpart selected. It shall also document the change if it changes the subpart used.

6.B.18(b)

Affected Source for Equipment Leaks

(40CFR63.680(c)(3) and 40CFR63.681)) For Giant Cement’s off-site waste management operation, the 

affected source for equipment leaks is the entire group of equipment components for which each component 

meets all of the requirements specified in (b)(1) through (b)(3) of this condition. If any one of those 

requirements do not apply to an equipment component, then that component is not part of the affected 

source for equipment leaks.

(b)(1) The equipment component is a pump, compressor, agitator, pressure relief device, sampling 

connection system, open-ended valve or line, valve, connector, or instrumentation system.

(b)(2) The equipment component contains or contacts off-site material having a total HAP concentration 

equal to or greater than 10% by weight.

(b)(3) The equipment component is intended to operate for 300 hours or more during a calendar year in offsite material service. Off-site material service is defined as any time when a pump, compressor, agitator, 

pressure relief device, sampling connection system, open-ended valve or line, valve, connector, or 

instrumentation system contains or contacts off-site material.

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) 

(VAPOR INCINERATOR AND CARBON ADSORPTION SYSTEM)

Condition 

Number Condition

6.B.19(a)

Establishment of Vapor Incinerator (Kiln) Minimum and/or Maximum Operating Temperature

(40CFR63.695(e)(3) and 40CFR63.695(e)(3)(i)) During the Comprehensive Performance Test, Giant 

Cement shall establish a minimum operating temperature value, maximum operating temperature value or 

both, as appropriate, to define the range of conditions at which each existing Vapor Incinerator (existing 

Kiln) (if still in operation) and the New Vapor Incinerator (New Kiln System) (when placed in operation) 

must be operated to continuously achieve the selected Vapor Incinerator performance requirement. The 

minimum or maximum operating temperature value must be established based on values measured during 

the performance test to demonstrate Vapor Incinerator (Kiln) performance and supplemented, as necessary, 

by the Vapor Incinerator (Kiln) design specifications, manufacturer recommendations or other applicable 

information.
Giant Cement Company

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MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) 

(VAPOR INCINERATOR AND CARBON ADSORPTION SYSTEM)

Condition 

Number Condition

6.B.19(b)

Vapor Incinerator (Kiln) Continuous Temperature Monitoring

(40CFR61.354(a)(2), 40CFR61.354(c)(1), 40CFR63.695(e)(1) and 40CFR63.695(e)(2)) When an existing Kiln 

(if still in operation) and the New Kiln System (when placed in operation) is used as a Vapor Incinerator, Giant 

Cement shall ensure that it complies with the selected Vapor Incinerator performance specification by 

calibrating, maintaining and operating a temperature monitoring system to continuously monitoring its 

operating temperature. Using the data recorded by the temperature monitoring system, Giant Cement shall 

calculate the daily average value for the operating temperature of each Vapor Incinerator (Kiln) for each 

operating day. If operation of each Vapor Incinerator (Kiln) is continuous, the operating day is a 24-hour period. 

If Vapor Incinerator (Kiln) operation is not continuous, the operating day is the total number of hours of 

operation per 24-hour period. Valid data points must be available for 75% of the operating hours in an operating 

day to compute the daily average. Giant Cement shall inspect the recorded temperature data at least once during 

the operating day to ensure that the Vapor Incinerator is operating properly.

6.B.19(c)

Records of Carbon Adsorption System and Vapor Incinerator (Kiln) Planned Routine Maintenance

(40CFR63.696(g)) Giant Cement shall record, on a semiannual basis, a description of the planned routine 

maintenance that is anticipated to be performed for the Carbon Adsorption System and each existing Vapor 

Incinerator (existing Kiln) (if still in operation) and the New Vapor Incinerator (New Kiln System) (when placed 

in operation) during the next six(6) months. This description shall include the type of maintenance necessary, 

planned frequency of maintenance, and lengths of maintenance periods. A description of the planned routine 

maintenance that was performed for the Carbon Adsorption System and each Vapor Incinerator (Kiln) during 

the previous six(6) months shall also be recorded. This description shall include the type of maintenance 

performed and the total number of hours during these six(6) months that the Carbon Adsorption System or each 

Vapor Incinerator did not meet the selected Vapor Incinerator performance requirement due to planned routine 

maintenance. Records of this information shall be kept on-site and on-file for a calendar period of five(5) years 

from the initial recording date and made available to Department personnel upon request.

6.B.19(d)

Bypassing of all Vapor Incinerators (Kilns) and the Carbon Adsorption System for Performing Routine 

Maintenance on the Closed-Vent System (40CFR63.693(b)(3)) In the event that all the existing Vapor 

Incinerators (existing Kilns) (if still in operation), the New Vapor Incinerator (New Kiln System) (when placed 

in operation) and the Carbon Adsorption System need to be bypassed for the purpose of performing planned 

routine maintenance of the Closed-Vent System in situations when routine maintenance cannot be performed 

during periods that the emission point vented to a Vapor Incinerator (Kiln) and the Carbon Adsorption System is 

shutdown, the total time on an annual basis that all control devices are bypassed to perform routine maintenance 

and emissions vented to the atmosphere shall not exceed 240 hours per each calendar year. All control devices 

may also be bypassed for the purpose of correcting a malfunction of the closed- vent system, Carbon Adsorption 

System or a Vapor Incinerator (Kiln). Giant Cement shall perform the adjustments or repairs necessary to correct 

the malfunction as soon as practicable after the malfunction is detected. A log shall be maintained that details the 

bypassing of all control devices. This log shall include the starting date and time of each bypass, the reason for 

each bypass, the ending date and time of each bypass, the total number of hours for each bypass and a running 

total of the number of hours of all bypasses. The log shall also indicate the starting and ending date of each 

calendar year. At the end of each calendar year the total number of hours of all bypasses shall be reset to zero. In 

situations when the Closed-Vent System includes bypass devices that could be used to divert a vent stream from 

the Closed-Vent System to the atmosphere at a point upstream of the control device inlet, each bypass device 

shall be equipped with either a flow indicator, seal or locking device. 
Giant Cement Company

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) 

(VAPOR INCINERATOR AND CARBON ADSORPTION SYSTEM)

Condition 

Number Condition

6.B.19(e)

Vapor Incinerator (Kiln) Operating Temperature Excursions

(40CFR63.695(e)(4), 40CFR63.695(e)(5), 40CFR63.695(e)(6) and 40CFR63.695(e)(7)) A Vapor Incinerator (Kiln) 

operating temperature excursion is determined to have occurred when the temperature monitoring data or lack of 

monitoring data result in any one of the criteria specified in paragraphs (e)(1) through (e)(3) of this condition. When 

multiple operating parameters are monitored for a Vapor Incinerator (Kiln) and during the same operating day more 

than one of these operating parameters meets an excursion criterion specified in paragraphs (e)(1) through (e)(3) of 

this condition, then a single excursion is determined to have occurred for the Vapor Incinerator (Kiln) for that 

operating day. For each excursion, except as specified in this condition, Giant Cement shall be deemed to have failed 

to have applied control in a manner that achieves the required operating parameter limits. Failure to achieve the 

required operating parameter limits is a violation of 40CFR63 Subpart DD. An excursion is not a violation nor does 

it count toward the number of allowed excused excursions when the excursion occurs during a period of startup, 

shutdown or malfunction when the affected source is operated during such period in accordance with its Startup, 

Shutdown and Malfunction Plan or during periods of non-operation of the unit or the process that is vented to the 

Vapor Incinerator (Kiln) (resulting in cessation of HAP emissions to which the monitoring applies). For each Vapor 

Incinerator (Kiln) one(1) excused excursion is allowed per semiannual period for any reason. Nothing in this 

condition shall be construed to allow or excuse an operating temperature excursion caused by any activity that 

violates other applicable provisions.

(e)(1) A Vapor Incinerator (Kiln) operating temperature excursion occurs when the daily average value of the 

monitored operating temperature is less than the minimum operating temperature limit (or, if applicable, greater than 

the maximum operating temperature limit) established for the Vapor Incinerator operating temperature in accordance 

with the requirements of condition 6.B.19(a).

(e)(2) A Vapor Incinerator (Kiln) operating excursion occurs when the period of Vapor Incinerator (Kiln) operation 

is four(4) hours or greater in an operating day and the monitored operating temperature data is insufficient to 

constitute a valid hour of data for at least 75% of the operating hours. Monitoring operating temperature data is 

insufficient to constitute a valid hour of data if measured values are unavailable for any of the 15-minute periods 

within the hour.

(e)(3) A Vapor Incinerator (Kiln) operating temperature excursion occurs when the period of Vapor Incinerator 

operation is less than four(4) hours in an operating day and more than one(1) of the hours during the period does not 

constitute a valid hour of data due to insufficient monitoring data. Monitoring data are insufficient to constitute a 

valid hour of data if measured values are unavailable for any of the 15-minute periods within the hour.

6.B.19(f)

Summary Report of All Vapor Incinerator (Kiln) Operating Temperature Excursions

(40CFR61.357(d)(7), 40CFR61.357(d)(7)(ii) and 40CFR63.697(b)(4)) Giant Cement shall submit a semiannual 

Summary Report of all Vapor Incinerator (Kiln) operating temperature excursions. If the total annual benzene 

quantity is greater than or equal to 10 Mg/yr (11 tpy) then the Summary Report shall be submitted quarterly. The 

summary report shall include a description of Vapor Incinerator (Kiln) operating temperature excursions that have 

occurred during the reporting period. For each excursion caused when the daily average value of the monitored 

Vapor Incinerator (Kiln) operating temperature is less than the minimum operating temperature (or, if applicable, 

greater than the maximum operating temperature), the report shall include the daily average values of the monitored 

operating temperature, the applicable operating temperature limits and the date and duration of the period that the 

exceedance occurred. For each excursion caused by lack of monitoring data, the report shall include the date and 

duration of period when the monitoring data were not collected and the reason why the data were not collected.
Giant Cement Company

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) 

(VAPOR INCINERATOR AND CARBON ADSORPTION SYSTEM)

Condition 

Number Condition

6.B.19(g)

Management of Used Carbon from the Carbon Adsorption System

(40CFR63.693(d)(4)(ii)) Giant Cement shall regenerate, reactivate or burn the spent carbon removed from 

the Carbon Adsorption System by using one(1) of the options listed in paragraphs (g)(1) through (g)(7) of 

this condition.

(g)(1) Regenerated or reactivated in a thermal treatment unit equipped with and operating air emission 

controls in accordance with 40CFR63.693.

(g)(2) Regenerated or reactivated in a thermal treatment unit for which the owner or operator has been 

issued a final permit under 40CFR270 that implements the requirements of 40CFR 264, Subpart X.

(g)(3) Regenerated or reactivated in a thermal treatment unit equipped with and operating organic air 

emission controls in accordance with a national emission standard for hazardous air pollutants under another 

subpart in 40CFR63 or 40CFR61.

(g)(4) Burned in a hazardous waste incinerator for which the owner or operator has been issued a final 

permit under 40CFR270 that implements the requirements of 40CFR264, Subpart O.

(g)(5) Burned in a boiler or industrial furnace for which the owner or operator has been issued a final permit 

under 40CFR270 that implements the requirements of 40CFR266 Subpart H.

(g)(6) Burned in a boiler or industrial furnace for which the owner or operator has designed and operates 

the unit in accordance with the interim status requirements of 40CFR266 Subpart H.

(g)(7) Burned in a hazardous waste incinerator for which the owner or operator has designed and operates 

the incinerator in accordance with the interim status requirements of 40CFR265 Subpart O.

6.B.19(h)

Records of Unexpected Carbon Adsorption System and Vapor Incinerator (Kiln) Malfunctions

(40CFR63.696(h)) Giant Cement shall record the information specified in paragraphs (h)(1) through (h)(3) 

of this condition for those unexpected Carbon Adsorption System, existing Vapor Incinerator (existing 

Kiln) (if still in operation) and New Vapor Incinerator (New Kiln System) (when placed in operation) 

malfunctions that would require the Carbon Adsorption System or a Vapor Incinerator (Kiln) not to meet 

the selected Vapor Incinerator performance requirement. Records of this information shall be kept on-site 

and on-file for a calendar period of five(5) years from the initial recording date and made available to 

Department personnel upon request.

(h)(1) The occurrence and duration of each malfunction of the Carbon Adsorption System or a Vapor 

Incinerator.

(h)(2) The duration of each period during a malfunction when gases, vapors, or fumes are vented 

from the waste management unit through the Closed-Vent System to the Carbon Adsorption System or 

a Vapor Incinerator while it is not properly functioning.

(h)(3) Actions taken during periods of malfunction to restore the malfunctioning Carbon Adsorption System 

or a Vapor Incinerator (Kiln) to its normal or usual manner of operation.
Giant Cement Company

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03)

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) 

(VAPOR INCINERATOR AND CARBON ADSORPTION SYSTEM)

Condition 

Number Condition

6.B.19(i)

Carbon Adsorption System Operating Parameters

(40CFR61.354(e) and 40CFR63.693(d)(3)(iii)) Giant Cement shall keep a log on-site that details the usage of the 

carbon in the Carbon Adsorption System units. This log shall include the date, start-up time, shut down time and the 

number of hours that the units were operated during solvent and tank farm operations.(i.e. solvent tank truck and 

railcar processing) A running total of use hours for the current carbon contained in each unit shall also be maintained 

in the log. A running total of all yearly Carbon Adsorption System usage hours shall also be recorded. Each log entry 

shall be kept for a period of five(5) years from the date of entry and the log shall be made available to Department 

personnel upon request. Giant Cement shall monitor the carbon adsorption system units for breakthrough once an 

hour after the carbon exceeds 29 total hours of use for one unit or 58 total hours of use for two units connected in 

series. After this period, Giant Cement shall monitor until breakthrough occurs and this monitoring shall be recorded 

in the log. The sampling time, inlet concentration, outlet concentration and percentage of removal shall be recorded 

in the log. The percentage of removal shall be calculated as specified in paragraph (i)(1) of this condition. The 

monitoring method to be used shall be 40CFR60 Appendix A Method 21 and Giant Cement shall follow all method 

requirements. The hour of breakthrough shall also be recorded in the log. The carbon shall be replaced immediately 

after breakthrough occurs and the date of carbon replacement recorded in the log. Once the carbon has been replaced 

the running total of use hours shall be reset to zero(0). Giant Cement also has the option of not monitoring for 

breakthrough and replacing the carbon once the limit of total use hours have been reached. If the total of use hours 

for the Carbon Adsorption System exceeds 876 hours in a calendar year (January 1 through December 31 of each 

year) then Giant Cement shall notify the Department in writing. The Department will then determine if the 

installation of a continuous monitoring system will be required.

Inlet Concentration

(Inlet Concentration Outlet Concentration)

(i)(1) Re moval %





MONITORING AND REPORTING CONDITIONS

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(ALTERNATIVE INSPECTION AND MONITORING INTERVAL)

Condition 

Number Condition

6.B.20(a)

Alternative Inspection and Monitoring Intervals for the Liquid Waste Fuel Storage Tanks, Waste Transfer Systems and 

the Closed-Vent System (40CFR63.695(f)) Following the initial inspection and monitoring of the Liquid Waste Fuel 

Storage Tanks, Waste Transfer Systems and Closed-Vent System in accordance with the applicable inspection and 

monitoring requirements, subsequent inspection and monitoring of the affected equipment may be performed at 

intervals longer than specified in this permit when Giant Cement determines that performing the required inspection or 

monitoring procedures would expose a worker to dangerous, hazardous or otherwise unsafe conditions. Giant Cement 

shall prepare and maintain at the plant site written documentation that identifies the specific equipment designated as 

unsafe to inspect and monitor. The documentation shall include for each piece of equipment designated as such a 

written explanation of the reasons why it is unsafe to inspect or monitor using the applicable inspection and monitoring 

requirements. Giant Cement shall develop and implement a written plan and schedule to inspect and monitor the 

affected equipment using the applicable inspection and monitoring requirements during times when a worker can safely 

access it. The required inspections and monitoring shall be performed as frequently as practicable but do not need to be 

performed more frequently than as specified in this permit. A copy of the written plan and schedule shall be maintained 

at the plant site and made available to Department personnel upon request.
Giant Cement Company

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (BENZENE-CONTAINING WASTES)

Condition 

Number Condition

6.B.21(a)

Calculation of Total Annual Benzene Quantity 

(40CFR61.342(a) and 40CFR61.355(c)(1)(i)(C)) The total annual benzene quantity is defined as the sum of 

the annual benzene quantity for each waste and/or waste stream at the facility that has a flow-weighted 

annual average water content greater than 10% or that is mixed with water, or other wastes, at any time and 

the mixture has an annual average water content greater than 10%. The benzene quantity in a waste stream 

is to be counted only once without multiple counting if other waste streams are mixed with or generated 

from the original waste stream. Other specific requirements for calculating the total annual benzene waste 

quantity are specified in paragraphs (a)(1) through (a)(4) of this condition.

(a)(1) Wastes that are exempted from treatment shall be included in the calculation of the total annual 

benzene quantity if they have an annual average water content greater than 10% or if they are mixed with 

water or other wastes at any time and the mixture has an annual average water content greater than 10%.

(a)(2) The benzene in a material subject to 40CFR61 Subpart FF that is sold shall be included in the 

calculation of the total annual benzene quantity if the material has an annual average water content greater 

than 10%.

(a)(3) Benzene in wastes generated by remediation activities conducted at Giant Cement, such as the 

excavation of contaminated soil, pumping and treatment of groundwater and the recovery of product from 

soil or groundwater shall not be included in the calculation of total annual benzene quantity. If the total 

annual benzene quantity is 10 Mg/yr (11 ton/yr) or more, wastes generated by remediation activities are 

subject to the treatment requirement of condition 6.B.21(m). If Giant Cement is managing remediation 

waste generated off-site, the benzene in this waste shall be included in the calculation of total annual 

benzene quantity if the waste streams have an annual average water content greater than 10% or if they are 

mixed with water or other wastes at any time and the mixture has an annual average water content greater 

than 10%.

(a)(4) The total annual benzene quantity shall be determined based upon the quantity of benzene in the waste 

before any waste treatment occurs to remove the benzene except the determination for wastes that are 

received from off-site shall be made at the point where the waste enters the hazardous waste treatment, 

storage, or disposal facility.

6.B.21(b)

Transfer of Benzene-Containing Wastes and/or Waste Streams for Off-Site Treatment

(40CFR61.342(f) and 61.356(c)) If the total annual benzene quantity is greater than or equal to 10 Mg/yr 

(11 tpy) and rather than treating a benzene-containing waste or waste stream on-site, Giant Cement may 

elect to comply with condition 6.B.21(m) by transferring the waste and/or waste stream off-site to another 

facility where the waste is treated in accordance with the requirements of condition 6.B.20(m) with the 

applicable conditions of this permit for each waste management unit that receives or manages the waste 

and/or waste stream prior to off-site shipment. Giant Cement shall also include with each off-site waste 

and/or waste stream shipment a notice stating that it contains benzene which is required to be managed and 

treated in accordance with the provisions of 40CFR61 Subpart FF. Giant Cement shall maintain 

documentation for each off-site waste and/or waste stream shipment that includes the date shipped off-site, 

quantity of waste shipped offsite, name and address of the receiving facility and a copy of the notice sent 

with the shipment.
Giant Cement Company

TV-0900-0002

Page 189 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (BENZENE-CONTAINING WASTES)

Condition 

Number Condition

6.B.21(c)

Content of Report for Total Annual Benzene Quantity

(40CFR61.357(a)) Giant Cement shall submit a report to the Department that summarizes the regulatory 

status of each waste and/or waste stream subject to 40CFR61.342 that is determined by the procedures 

specified in 40CFR61.355(c) to contain benzene. The report shall contain the total annual benzene 

quantity determined in accordance with condition 6.B.21(a) and a table identifying each waste and/or waste 

stream and whether or not it is controlled for benzene emissions in accordance with the requirements of 

40CFR61 Subpart FF. For each waste and/or waste stream identified as not being controlled for benzene 

emissions in accordance with the requirements of 40CFR61 Subpart FF, the information listed in paragraphs 

(c)(1) through (c)(6) shall be added to the table. 

(c)(1) Whether or not the water content of the waste stream is greater than 10%. 

(c)(2) Whether or not the waste stream is a process wastewater stream, product tank drawdown, or landfill 

leachate.

(c)(3) Annual waste quantity for the waste stream.

(c)(4) Range of benzene concentrations for the waste stream.

(c)(5) Annual average flow-weighted benzene concentration for the waste stream.

(c)(6) Annual benzene quantity for the waste stream.

6.B.21(d)

Frequency of Reporting for the Total Annual Benzene Quantity less than 1 Mg/yr

(40CFR61.357(b)) If the total annual benzene quantity is less than 1 Mg/yr (1.1 ton/yr), then Giant Cement 

shall submit to the Department a report containing the information listed in condition 6.B.21(c) whenever 

there is a change that could cause the total annual benzene quantity to increase to 1 Mg/yr (1.1 ton/yr) or 

more. This report shall be submitted to the Manager of the Technical Management Section, Bureau of Air 

Quality postmarked no later than 30 calendar days after change.

6.B.21(e)

Frequency of Reporting for the Total Annual Benzene Quantity Between 1 Mg/yr and 10 Mg/yr

(40CFR61.357(c)) If the total annual benzene quantity is less than 10 Mg/yr (11 ton/yr) but is equal to or 

greater than 1 Mg/yr (1.1 ton/yr), then Giant Cement shall submit to the Department an annual report 

containing the information listed condition 6.B.21(c). The report shall also be submitted whenever there is 

a change that could cause the total annual benzene quantity to increase to 10 Mg/yr (11 ton/yr) or more. If 

the information in the annual report is not changed in the following year, then Giant Cement may submit a 

statement to that effect. This report shall be submitted to the Manager of the Technical Management 

Section, Bureau of Air Quality postmarked no later than 30 calendar days after the end of the reporting 

period or change.
Giant Cement Company

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (BENZENE-CONTAINING WASTES)

Condition 

Number Condition

6.B.21(f)

Frequency of Reporting for the Total Annual Benzene Quantity Equal to or Greater than 10 Mg/yr

(40CFR61.357(d), 40CFR61.357(d)(2) and 40CFR61.357(d)(3)) If the total annual benzene quantity is 

equal to or greater than 10 Mg/yr (11 ton/yr), then Giant Cement shall submit to the Department an annual 

report containing the information listed condition 6.B.21(c). If the information in the annual report is not 

changed in the following year, then Giant Cement may submit a statement to that effect. If Giant Cement 

elects to comply with the requirements of condition 6.B.21(n) for the exemption of wastes, then the report 

shall also include a table identifying each waste stream chosen for exemption and the total annual benzene 

quantity in those exempted streams.

6.B.21(g)

Mixing of Benzene-Containing Waste and/or Waste Streams for Treatment

(40CFR61.348(a)(3) and 40CFR61.348(a)(4)) If Giant Cement determines that the total annual benzene 

quantity is equal to or greater than 10 Mg/yr (11 tpy) and if Giant Cement elects to comply with the 

performance specification of 5.E.4(e)(1), then the intentional or unintentional reduction in the benzene 

concentration of a waste and/or waste stream by dilution of the waste and/or waste stream with other wastes 

or materials is prohibited. Giant Cement may aggregate or mix together individual waste and/or waste 

streams to create a combined waste and/or waste stream for the purpose of facilitating treatment to comply 

with the requirements of condition 5.E.4(e)(2) and 5.E.4(e)(3). 

6.B.21(h)

Records that Identify Benzene-Containing Wastes and/or Waste Streams

(40CFR61.356(a) and 40CFR61.356(b) and 40CFR61.356(b)(1)) Giant Cement shall maintain records that 

identify each waste and/or waste stream subject to 40CFR61 Subpart FF and indicate whether or not it is 

controlled for benzene in accordance with its requirements. In addition, Giant Cement shall also maintain 

records for each waste and/or waste stream not controlled for benzene emissions in accordance with 

40CFR61 Subpart FF including all test results, measurements, calculations and other documentation used to 

determine waste and/or waste stream identification, water content, whether or not the waste and/or waste 

stream is a process wastewater stream, annual waste quantity, range of benzene concentrations, annual 

average flow-weighted benzene concentration and annual benzene quantity. 

6.B.21(i)

Records of Benzene-Containing Wastes and/or Waste Streams Exempt from Treatment

(40CFR61.356(b)(2) and 40CFR61.356(b)(2)(ii)) For each benzene-containing waste and/or waste stream 

exempt from treatment, Giant Cement shall maintain records that shall include all measurements, 

calculations and other documentation used to determine that the sum of the total annual benzene quantity in 

all exempt waste streams does not exceed 2.0 Mg/yr (2.2 tpy). 

6.B.21(j)

Measurements of Benzene-Containing Waste and/or Waste Stream Concentration After Treatment

(40CFR61.354(a)(1) and 40CFR61.356(i)(2)) If Giant Cement elects to comply with the performance 

specification of 5.E.4(e)(1), then it shall measure the benzene concentration of the waste and/or waste stream

exiting the treatment process monthly by collecting and analyzing one or more samples using the procedures 

specified in 40CFR61.355(c)(3). Giant Cement shall maintain records that include the test date all test 

results. Records of test results shall be maintained on-site and on-file for a calendar period of five(5) years 

from the test date and made available to Department personnel upon request.
Giant Cement Company

TV-0900-0002

Page 191 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT) (BENZENE-CONTAINING WASTES)

Condition 

Number Condition

6.B.21(k)

Quarterly Report of Benzene-Containing Waste Treatment Process Exit Concentration Exceedances

(40CFR61.357(d) and 40CFR61.357(d)(7)(i)) If Giant Cement elects to comply with the performance 

specification of 5.E.4(e)(1) , then it shall submit a quarterly report of each period of operation during which 

the concentration of benzene in the monitored waste stream exiting the treatment process is equal to or 

greater than 10 ppmw. This report shall be submitted to the Manager of the Technical Management Section, 

Bureau of Air Quality postmarked no later than 30 calendar days after the end of the reporting period.

6.B.21(l)

Quarterly Certifications of Waste Management Unit and Associated Air Pollution Control Equipment 

Inspections (40CFR61.357(d)(6)) If the total annual benzene quantity is greater than or equal to 10 Mg/yr 

(11 tpy), Giant Cement shall submit quarterly certifications to the Department that certify all of the 

inspections required by this permit for the waste management units and associated air pollution control 

equipment have been carried out in accordance with the applicable requirements. All certifications shall be 

submitted to the Manager of the Technical Management Section, Bureau of Air Quality postmarked no later 

than 30 calendar days after the end of the reporting period.

6.B.21(m)

Treatment Requirements for Benzene-Containing Wastes and/or Waste Streams

(40CFR61.342(b) and 40CFR61.342(c)) If Giant Cement determines that the total annual benzene quantity 

is equal to or greater than 10 Mg/yr (11 ton/yr) and decides not to ship the waste off-site for treatment, then 

for each waste and/or waste stream that contains benzene, including (but not limited to) organic waste 

streams that contain less than 10% water and aqueous waste streams, Giant Cement shall remove or destroy 

the benzene contained in the waste and/or waste stream according to the performance specifications 

specified in condition 5.E.4(e) and 5.E.19(l). It shall also comply with the applicable conditions of this 

permit for each waste management unit that receives or manages a benzene-containing waste and/or waste 

stream prior to and during its treatment. 

6.B.21(n)

Exemption of Benzene-Containing Wastes and/or Waste Streams from Treatment Requirements

(40CFR61.342(a), 40CFR61.342(c)(2) and 40CFR61.342(c)(3)) If the total annual benzene quantity is less 

than 10 Mg/yr (11 ton/yr) then Giant Cement is exempt from the treatment requirements of condition 

6.B.23(m). An individual benzene-containing waste and/or waste stream is exempt from the treatment 

requirements specified in condition 6.B.21(m) provided that Giant Cement demonstrates initially and, 

thereafter, annually that the flow-weighted annual average benzene concentration for the waste and/or waste 

stream is less than 10 ppmw as determined by the procedures specified in 40CFR61.355(c)(2) or 

40CFR61.355(c)(3). An individual waste and/or waste stream is also exempt from treatment provided that 

Giant Cement demonstrates initially and, thereafter, annually that the total annual benzene quantity in all 

waste streams chosen for exemption does not exceed 2.0 Mg/yr (2.2 ton/yr) as determined using the 

procedures of 40CFR61.355(j) and the total annual benzene quantity in a waste and /or waste stream chosen 

for exemption is determined for the year in which the waste is generated.
Giant Cement Company

TV-0900-0002

Page 192 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(WASTE MATERIALS RECEIVED FROM OFF-SITE)

Condition 

Number Condition

6.B.22(a)

Waste Materials Received from Off-Site Not Subject To 40CFR63 Subpart DD

(40CFR63.680(b)(2) and 40CFR258.2) A waste material received from off-site is not subject to the requirements 

of 40CFR63 Subpart DD if it meets any of the criteria specified by paragraphs (a)(1) through (a)(6) of this 

condition.

(a)(1) The material is household waste. For the purpose of this condition, household waste is defined as any solid 

waste (including garbage, trash, and sanitary waste in septic tanks) derived from households (including single and 

multiple residences, hotels and motels, bunkhouses, ranger stations, crew quarters, campgrounds, picnic grounds, 

and day-use recreation areas).

(a)(2) The material is a waste that is generated as a result of implementing remedial activities required under the 

RCRA corrective action authorities (RCRA sections 3004(u), 3004(v), or 3008(h)), Comprehensive 

Environmental Response, CERCLA authorities, or similar Federal or State authorities.

(a)(3) The material is a waste containing HAP that is generated by residential households (e.g., old paint, home 

garden pesticides) and subsequently is collected as a community service by government agencies, businesses, or 

other organizations for the purpose of promoting the proper disposal of this waste.

(a)(4) The material is a waste that is transferred from a chemical manufacturing plant or other facility for which 

the management of the waste at the facility is required either under 40CFR63 Subpart F or under another 

40CFR63 subpart to meet the air emission control standards for process wastewater specified in 40CFR 63.132 

through 40CFR63.147 and the owner or operator of the facility from which the waste is 

transferred has complied with the provisions of 40CFR 63.132(g)(1)(ii) and 40CFR62.132(g)(2).

(a)(5) The material is a waste that is transferred from a chemical manufacturing plant, petroleum refinery or 

coke by-product recovery plant which is subject to 40CFR 61 Subpart FF and for which the waste is generated at a 

facility that is not exempt under the provisions of 40CFR 61.342(a) from meeting the air emission control 

standards of 40CFR61 Subpart FF and the owner or operator of the facility from which the waste is transferred has 

complied with the provisions of 40CFR61.342(f)(2).

(a)(6) The material is a hazardous waste that is stored for 10 days or less at a transfer facility in compliance with 

the provisions of 40CFR 263.12.

6.B.22(b)

Exemption of Certain Off-Site Materials From 40CFR63 Subpart DD

(40CFR63.680(d)) Giant Cement is exempt from the requirements of 40CFR63, Subpart DD in situations when 

the total annual quantity of the HAP contained in the off-site material received at the plant site is less than 1 

Mg/yr. To qualify for and maintain the exemption, Giant Cement shall prepare an initial determination of the total 

annual HAP quantity in the off-site material received at the plant site. This determination shall be based on the 

total quantity of the HAP listed in 40CFR63, Subpart DD, Table 1 as determined at the point-of- delivery for each 

off-site material waste and/or waste stream. Giant Cement shall prepare a new determination whenever the extent 

of changes to the quantity or composition of the off-site material received at the plant site could cause the total 

annual HAP quantity in the off-site material received at the plant site to exceed the limit of 1 Mg/yr. 

Documentation shall be maintained to support the determination of the total annual HAP quantity in the off-site 

material received at Giant Cement. The documentation must include the basis and data used for determining the 

HAP content of the off-site material. This documentation shall be maintained on-site and on-file for a calendar 

period of five (5) years from the creation date and made available to Department personnel upon request.
Giant Cement Company

TV-0900-0002

Page 193 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(WASTE MATERIALS RECEIVED FROM OFF-SITE)

Condition 

Number Condition

6.B.22(c)

Waste Materials Received from Off-Site Subject to 40CFR63 Subpart DD

(40CFR63.680(b)(1) and 63.681)) Waste materials received from off-site are subject to the requirements 

40CFR63 Subpart DD if the material meets all of the criteria specified paragraphs in (c)(1) through (c)(3) 

of this condition. If any one of these criteria do not apply to a material, then it is not subject to 40CFR63 

Subpart DD.

(c)(1) The material is a waste, used oil, or used solvent. Used oil is defined as any oil refined from crude oil 

or any synthetic oil that has been used and as a result of such use is contaminated by physical or chemical 

impurities. Used solvent is defined as a mixture of aliphatic hydrocarbons or a mixture of one and two ring 

aromatic hydrocarbons that has been used as a solvent and as a result of such use is contaminated by 

physical or chemical impurities. A waste is defined as a material generated from industrial, commercial, 

mining, or agricultural operations or from community activities that is discarded, discharged, or is being 

accumulated, stored, or physically, chemically, thermally, or biologically treated prior to being discarded or 

discharged.

(c)(2) The waste, used oil, or used solvent is not produced or generated within the plant site, but the material 

is delivered, transferred, or otherwise moved to the plant site from a location outside the boundaries of the 

plant site.

(c)(3) The waste, used oil, or used solvent contains one or more of the hazardous air pollutants (HAP) listed 

in 40CFR63 Subpart DD Table 1 based on the composition of the material at the point-of-delivery. Pointof-delivery is defined as the point at the boundary or within the plant site where Giant Cement first accepts 

custody, takes possession, or assumes responsibility for the management of an off-site material stream 

managed in its waste management operation where the characteristics of an off-site material stream are 

determined prior to combining the off-site material stream with other off-site material streams or with any 

other materials.

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(EXEMPTION OF OFF-SITE WASTE MATERIAL MANAGEMENT UNITS FROM 40CFR63 SUBPART DD)

Condition 

Number Condition

6.B.23(a)

Exemption of Off-Site Waste Material Management Units from 40CFR63 Subpart DD

(40CFR63.681 and 40CFR63.683(b)(2)(ii)) At the discretion of Giant Cement, one or a combination of offsite waste material management units may be exempted from the requirements of 40CFR63 Subpart DD when 

the total annual quantity of HAP contained in the off-site waste materials placed in the units is less than 1 

Mg/yr. For the off-site waste material management units selected to be exempted, Giant Cement shall meet 

the requirements specified by condition 6.B.23(b) and 6.B.23(c). Giant Cement may change the off-site waste 

material management units selected as exempt by preparing a new designation for the exempt units as required 

by condition 6.B.23(b) and performing a new determination as required by condition 6.B.23(c). An off-site 

waste material management unit is defined as a tank, container, surface impoundment, oil-water separator, 

organic-water separator, or transfer system used to manage waste materials received from off-site.
Giant Cement Company

TV-0900-0002

Page 194 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-04 AND FUTURE UNIT ID F-03) 

(WASTE FUEL PROCESSING AND STORAGE EQUIPMENT)

(EXEMPTION OF OFF-SITE WASTE MATERIAL MANAGEMENT UNITS FROM 40CFR63 SUBPART DD)

Condition 

Number Condition

6.B.23(b)

Identification of Designated Exempt Off-Site Waste Material Management Units

(40CFR63.683(b)(2)(ii)(A)) Giant Cement shall designate each of the off-site waste material management 

units that it selects to be exempt by either submitting to the Department a written notification identifying the 

exempt units or permanently marking the exempt units at its plant site. If Giant Cement selects to prepare and 

submit a written notification, this notification shall include a site plan, process diagram or other appropriate 

documentation identifying each of the exempt units. If Giant Cement selects to permanently mark the exempt 

units, each unit must be marked in such a manner that it can be readily identified as an exempt unit from the 

other off-site waste material management units located at its plant site.

6.B.23(c)

Determination of Total Annual HAP in the Off-Site Waste Material Placed in the Designated Exempt Off-Site 

Waste Material Management Units (40CFR63.683(b)(2)(ii)(B)) Giant Cement shall prepare an initial 

determination of the total annual HAP quantity in the off-site waste material placed in the exempt units. This 

determination shall be based on the total quantity of the HAP listed in 40CFR63 Subpart DD Table 1 as 

determined at the point where the off-site material is placed in each exempted unit. Giant Cement shall 

perform a new determination whenever the extent of changes to the quantity or composition of the off-site 

waste material placed in the exempted units could cause the total annual HAP content in the off-site waste 

material to exceed one(1) Mg/yr. Giant Cement shall maintain documentation to support the most recent 

determination of the total annual HAP quantity and it must include the basis and data used for determining the 

HAP content of the off-site waste material. This documentation shall be maintained on-site and on-file for a 

calendar period of five(5) years from the date of creation and made available to Department personnel upon 

request.

6.B.23(d)

Other Exemptions of Off-Site Waste Material Management Units from 40CFR63 Subpart DD

(40CFR63.683(b)(2)(iv)) An off-site waste material management unit is exempt from the requirements of 

40CFR63 Subpart DD if the off-site material placed in the unit is a hazardous waste that meets the conditions 

specified in either paragraphs (d)(1) or (d)(2) of this condition. 

(d)(1) The hazardous waste meets the numerical organic concentration limits, applicable to the hazardous 

waste, as listed in 40CFR268.40 Table entitled “Treatment Standards for Hazardous Waste”.

(d)(2) The organic hazardous constituents in the hazardous waste have been treated by the treatment 

technology established by the EPA for the hazardous waste in 40CFR268.42(a) or have been removed or 

destroyed by an equivalent method of treatment approved by the EPA under 40CFR 268.42(b).
Giant Cement Company

TV-0900-0002

Page 195 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(a)

Continuous Monitoring of Kiln Particulate Matter Emissions

(40CFR63.1209(a)(1)(iii)) Giant Cement shall install, calibrate, maintain and operate a CPMS to measure the 

particulate matter discharged to the atmosphere from each existing Kiln (if still in operation) and the New Kiln 

System (when placed in operation). However, compliance with the requirements to install, calibrate, maintain and 

operate the monitor is not required until such time that the EPA promulgates all applicable performance 

specifications and operational requirements.

6.B.24(b)

Use of a CEMS to Demonstrate Compliance with the Kiln Carbon Monoxide and Hydrocarbon Emission Limits

(40CFR63.1209(a)(1)(i)) By September 30, 2003, for the existing Kilns and by the startup of the New Kiln System, 

Giant Cement shall have chosen to use either a Carbon Monoxide or Hydrocarbon CEMS to demonstrate and 

monitor compliance with the applicable Carbon Monoxide and Hydrocarbon emission standards. Giant Cement shall 

also use an oxygen CEMS to continuously correct the Carbon Monoxide or Hydrocarbon level to 7% O2.

6.B.24(c)

Continuous Monitoring of Existing Kiln Visible Emissions

(40CFR63.8(c)(4)(i) and 40CFR63.1209(a)(1)(ii)) By September 30, 2003, Giant Cement shall have calibrated, be 

maintaining and continuously operating in accordance with 40CFR63 Subpart A and 40CFR60 Appendix B 

Performance Specification 1, a COMS to measure the opacity of the visible emissions discharged into the atmosphere 

from each existing Kiln. This COMS shall complete a minimum of one cycle of sampling and analyzing for each 

successive 10-second period and one cycle of data recording for each successive 6-minute period. For this COMS, 

Giant Cement shall also maintain a log of the span and zero from each calibration of the monitor. This log shall be 

kept on-site and each log entry kept for a calendar period of five(5) years from the date of entry and made available 

to Department personnel upon request.

6.B.24(d)

Continuous Monitoring of Existing Clinker Cooler Visible Emissions

(40CFR63.8(c)(4)(i), 40CFR63.1350(d)(1) and 40CFR63.1350(d)(3)) Giant Cement shall monitor opacity at each 

point where emissions are vented from each existing Clinker Cooler. It shall install, calibrate, maintain, and 

continuously operate a COMS located at the outlet of each existing Clinker Cooler PMCD to continuously monitor 

the opacity. The COMS shall be installed, maintained, calibrated, and operated as required by 40CFR63 Subpart A 

and 40CFR60 Appendix B Performance Specification 1. To remain in compliance, the opacity shall be maintained 

such that the six(6)-minute average opacity for any six(6)-minute block period does not exceed 10%. If the average 

opacity for any six(6)-minute block period exceeds 10% it constitutes a violation of the standard. This COMS shall 

complete a minimum of one cycle of sampling and analyzing for each successive 10-second period and one cycle of 

data recording for each successive 6-minute period.

6.B.24(e)

Carbon Monoxide and Hydrocarbon CEMS Performance Specifications

(40CFR63.1209(a)(2)) By September 30, 2003, for the existing Kilns and by the startup of the New Kiln System, 

Giant Cement shall have installed, calibrated, be maintaining and continuously operating a Carbon Monoxide and/or 

Hydrocarbon CEMS in compliance with the quality assurance procedures provided in the appendix to 40CFR63 

Subpart EEE and 40CFR60 Appendix B, Performance Specifications 4B (Carbon monoxide and Oxygen) and 8A 

(Hydrocarbons).
Giant Cement Company

TV-0900-0002

Page 196 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(f)

Carbon Monoxide Readings Exceeding The Span 

(40CFR63.1209(a)(3)) If a Carbon Monoxide CEMS detects a response that results in a on(1)-minute average at or 

above the 3,000 ppmv span level required by 40CFR60 Appendix B Performance Specification 4B, the one(1)-

minute average must be recorded as 10,000 ppmv. The one(1)-minute 10,000 ppmv value must be used for 

calculating the hourly rolling average carbon monoxide level. Carbon Monoxide CEMS that use a span value of 

10,000 ppmv when one(1)-minute Carbon Monoxide levels are equal to or exceed 3,000 ppmv are not subject to the 

above. Carbon Monoxide CEMS that use a span value of 10,000 are subject to the same CEMS performance and 

equipment specifications when operating in the range of 3,000 ppmv to 10,000 ppmv that are provided by 

Performance Specification 4B for other Carbon Monoxide CEMS except the calibration drift must be less than 300 

ppmv; and calibration error must be less than 500 ppmv.

6.B.24(g)

Petitions To Use CEMS for Other 40CFR 63 Subpart EEE Emission Standards 

(40CFR63.1209(a)(5)) Giant Cement may petition the Department to use CEMS for compliance monitoring for 

Particulate Matter, Mercury, Semivolatile Metals, Low Volatile Metals and Hydrochloric Acid/Chlorine Gas in lieu 

of compliance with the corresponding operating parameter limits.

6.B.24(h)

Calculation of Initial Rolling Averages for Carbon Monoxide or Hydrocarbon CEMS 

(40CFR63.1209(a)(6)(i)) For both the existing Kilns (if still in operation) and the New Kiln System (when placed in 

operation), the Carbon Monoxide or Hydrocarbon CEMS must begin recording one(1)- minute and hourly rolling 

average values within 60 seconds and 60 minutes (when 60 one-minute values will be available for calculating the 

initial hourly rolling average), respectively, from the time at which compliance with 40CFR63 Subpart EEE begins.

6.B.24(i)

Hydrocarbon Readings Exceeding The Span 

(40CFR63.1209(a)(4)) If a Hydrocarbon CEMS detects a response that results in a one(1)-minute average at or 

above the 100 ppmv span level required by 40CFR60 Appendix B Performance Specification 8A, the one(1)-minute 

average must be recorded as 500 ppmv. The one(1)-minute 500 ppmv value must be used for calculating the hourly 

rolling average Hydrocarbon level. Hydrocarbon CEMS that use a span value of 500 ppmv when one(1)-minute 

Hydrocarbon levels are equal to or exceed 100 ppmv are not subject to the above. Hydrocarbon CEMS that use a 

span value of 500 ppmv are subject to the same CEMS performance and equipment specifications when operating in 

the range of 100 ppmv to 500 ppmv that are provided by Performance Specification 8A for other hydrocarbon 

CEMS, except as specified in (i)(1) through (i)(5) of this condition.

(i)(1) The zero and high-level calibration gas must have a Hydrocarbon level of between 0 and 100 ppmv, and 

between 250 and 450 ppmv, respectively.

(i)(2) The strip chart recorder, computer, or digital recorder must be capable of recording all readings within the 

CEM measurement range and must have a resolution of 2.5 ppmv.

(i)(3) The CEMS calibration must not differ by more than ±15 ppmv after each 24-hour period of the seven day test 

at both zero and high levels.

(i)(4) The calibration error must be no greater than 25 ppmv.

(i)(5) The zero level, mid-level, and high level calibration gas used to determine calibration error must have a 

hydrocarbon level of 0-200 ppmv, 150-200 ppmv, and 350-400 ppmv, respectively.
Giant Cement Company

TV-0900-0002

Page 197 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition

Number Condition

6.B.24(j)

Calculation of Rolling Averages for Carbon Monoxide or Hydrocarbon CEMS Upon Intermittent Operations

(40CFR63.1209(a)(6)(ii)) Giant Cement must ignore periods of time when one(1)-minute values are not 

available for calculating the hourly rolling average for Carbon Monoxide and Hydrocarbon CEMS. When 

one(1)-minute values become available again, the first one(1)-minute value must be added to the previous 59 

values to calculate the hourly rolling average.

6.B.24(k)

Calculation of Rolling Averages for Carbon Monoxide or Hydrocarbon CEMS When the Hazardous Waste 

Feed is Cutoff (40CFR63.1209(a)(6)(iii)) Giant Cement must continue monitoring Carbon Monoxide and 

Hydrocarbon emissions when the hazardous waste feed is cutoff if an existing Kiln (if still in operation) and 

the New Kiln System (when placed in operation) is operating according to the requirements of 40CFR63 

Subpart EEE. Giant Cement must not resume feeding hazardous waste if the emission levels exceed the 

standard. 

6.B.24(l)

Operating Parameter Limits for Hydrocarbons 

(40CFR63.1209(a)(7)) If Giant Cement elects to comply with the applicable Carbon Monoxide and 

Hydrocarbon emission standard by continuously monitoring Carbon Monoxide with a CEMS, it must 

demonstrate during the Comprehensive Performance Test that Hydrocarbon emissions do not exceed the 

Hydrocarbon emissions standard. In addition, the limits that it establishes on DRE operating parameters also 

ensure that Giant Cement maintains compliance with the Hydrocarbon emission standard. If Giant Cement 

does not conduct the Hydrocarbon demonstration and DRE tests concurrently, it must establish separate 

operating parameter limits based on each test and the more restrictive of the operating parameter limits 

applies.

6.B.24(m)

Other CMS Required by 40CFR63 Subpart EEE

(40CFR63.8(c)(3), 40CFR63.1209(b)(1) and 40CFR63.1209(b)(2)) Giant Cement shall use other CMS (e.g., 

thermocouples, pressure transducers, flow meters) to document compliance with the applicable operating 

parameter limits. Giant Cement must install and operate the other CMS in conformance at a minimum, to 

comply with the manufacturer's written specifications or recommendations for installation, operation and 

calibration of the system.

6.B.24(n)

Calibration of Thermocouples and Pyrometers Required by 40CFR63 Subpart EEE 

(40CFR63.1209(b)(2)(i)) Giant Cement shall verify the calibration of thermocouples required by 40CFR63 

Subpart EEE at a frequency and in a manner consistent with manufacturer specifications, but no less frequent 

than once per year. Giant Cement shall operate and maintain optical pyrometers required by 40CFR63 Subpart 

EEE in accordance with manufacturer specifications unless otherwise approved by the Department. Giant 

Cement shall also calibrate optical pyrometers in accordance with the frequency and procedures recommended 

by the manufacturer, but no less frequent than once per year, unless otherwise approved by the Department.

6.B.24(o)

Detector Span for Other CMS Required by 40CFR63 Subpart EEE 

(40CFR63.1209(b)(4)) The span of the non-CEMS CMS detector shall not be exceeded. Giant Cement shall 

interlock the span limits into the AWFCO.
Giant Cement Company

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(KILNS AND CLINKER COOLERS)

Condition

Number Condition

6.B.24(p)

Calculation of Rolling Averages for Other CMS Required by 40CFR63 Subpart EEE Upon Intermittent 

Operations (40CFR63.1209(b)(5)(ii)) Giant Cement shall ignore periods of time when one(1)-minute values 

are not available for calculating rolling averages for other CMS required by 40CFR63 Subpart EEE. When 

one(1)-minute values become available again, the first one(1)-minute value must be added to the previous 

one(1)-minute values to calculate rolling averages.

6.B.24(q)

Calculation of Initial Rolling Averages for Other CMS Required by 40CFR63 Subpart EEE 

(40CFR63.1209(b)(5)(i)) Other CMS required by 40CFR63 Subpart EEE must begin recording one(1)-

minute average values by 12:01 a.m., hourly rolling average values by 1:01 a.m.(e.g., when 60 one(1)-minute 

values will be available for calculating the initial hourly rolling average) and twelve-hour rolling averages by 

12:01 p.m.(e.g., when 720 one(1)-minute averages are available to calculate a 12-hour rolling average), upon 

compliance with 40CFR63 Subpart EEE.

6.B.24(r)

Calculation of Rolling Averages for Other CMS Required by 40CFR63 Subpart EEE When the Hazardous 

Waste Feed is Cutoff (40CFR63.1209(b)(5)(iii)) Giant Cement shall continue monitoring operating parameter 

limits with a CMS when the hazardous waste feed is cutoff if an existing Kiln (if still in operation) and the 

New Kiln System (when placed in operation) is operating according to the requirements of 40CFR63 Subpart 

EEE. Giant Cement must not resume feeding hazardous waste if an operating parameter exceeds its limit.

6.B.24(s)

Feedstream Analysis Plan 

(40CFR63.1209(c)(2) and 40CFR63.1209(c)(3)) Within 180 calendar days after September 30, 2003, Giant 

Cement shall have developed a Feedstream Analysis Plan and submitted it to the Department for approval. 

When the New Kiln System is placed in operation, Giant Cement shall make any changes to this plan as 

necessary and again submit it to the Department for approval. Once approved, Giant Cement shall implement 

the plan and record it in the Facility Operating Record. The plan shall specify at a minimum the information 

specified in paragraphs (s)(1) through (s)(6). 

(s)(1) The parameters for which Giant Cement will analyze each feedstream to ensure compliance with the 

operating parameter limits. 

(s)(2) Whether Giant Cement will obtain the analysis by performing sampling and analysis or by other 

methods, such as using analytical information obtained from others or using other published or documented 

data or information.

(s)(3) How Giant Cement will use the analysis to document compliance with applicable feederate limits (e.g., 

if it blends hazardous wastes and obtains analyses of the wastes prior to blending but not of the blended, asfired, waste, the plan must describe how it will be determined the pertinent parameters of the blended waste).

(s)(4) The test methods which Giant Cement will use to obtain the analyses.

(s)(5) The sampling method which Giant Cement will use to obtain a representative sample of each feedstream 

to be analyzed using sampling methods described in 40CFR266 Appendix IX, or an equivalent method.

(s)(6) The frequency with which Giant Cement will review or repeat the initial analysis of the feedstream to 

ensure that the analysis is accurate and up to date.
Giant Cement Company

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(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition

Number Condition

6.B.24(t)

Monitoring of Existing Kiln and New Kiln System Hazardous Waste Fuel Feedrate Limits 

(40CFR63.1209(c)(4)) Giant Cement shall monitor and record feedrates as specified by paragraphs (t)(1) 

through (t)(3) of this condition.

(t)(1) Determine and record the value of the parameter for each feedstream by sampling and analysis or other 

method.

(t)(2) Determine and record the mass or volume flowrate of each feedstream by a CMS. If Giant Cement 

determines flowrate of a feedstream by volume, it must determine and record the density of the feedstream by 

sampling and analysis (unless it reports the constituent concentration in units of weight per unit volume (e.g., 

mg/l)). 

(t)(3) Calculate and record the mass feedrate of the parameter per unit time.

6.B.24(u)

Analysis of Feedstreams 

(40CFR63.1209(c)(1) and SC Regulation 61-62.5 Standard 7 Avoidance) Prior to feeding any hazardous 

waste to an existing Kiln (if still in operation) and the New Kiln System (when placed in operation) as fuel, 

Giant Cement shall obtain an analysis of each feedstream that is sufficient to document compliance with the 

applicable feedrate limits. Also, no waste shall be fed to an existing Kiln (if still in operation) that does not 

meet the requirements of Table 6.50. The requirements of Table 6.50 do not apply to the New Kiln System.

TABLE 6.50 WASTE FUEL COMPOSITION AS FIRED FOR THE EXISITNG KILNS

Parameter Composition

Heat Content Greater than 8000 Btu/lb

Total Halogens Content Less than or equal to 4%

Total Low Volatile Metal Feed Input 120.25 lb/hr

Total Semi-Volatile Metal Feed Input 88.18 lb/hr

Total Nickel (Ni) Feed Input 63.8 lb/hr
Giant Cement Company

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(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(v)

Waiver of Monitoring of Constituents in Certain Feedstreams

(40CFR63.1209(c)(5)) Giant Cement is not required to monitor levels of metals or Chlorine in natural gas 

feedstreams, process air feedstreams, and feedstreams from vapor recovery systems to document compliance with the 

applicable feedrate limits provided that it documents in the Comprehensive Performance Test Plan the expected levels 

of the constituent in the feedstream and it accounts for those assumed feedrate levels in documenting compliance.

6.B.24(w)

Operating Parameters Applicable to Multiple Standards

(40CFR63.1209(i)) Giant Cement is required to establish limits on operating parameters based on Comprehensive 

Performance Testing to ensure it maintains compliance with the emission standards 40CFR63 Subpart EEE. For 

several parameters, Giant Cement must establish a limit for the parameter to ensure compliance with more than one 

emission standard. An example is a limit on minimum combustion chamber temperature to ensure compliance with 

both the DRE and Dioxin/Furan standards. If the performance tests for such standards are not performed 

simultaneously, the most stringent limit for a parameter derived from independent performance tests shall apply.

6.B.24(x)

Establishing a Limit for the Minimum Combustion Chamber Temperature to Remain in Compliance with the DRE 

Standard (40CFR63.1209(j)(1)) To remain in compliance with the DRE standard, Giant Cement shall establish 

operating limits during the Comprehensive Performance Test (or during a previous DRE test) for the minimum 

combustion chamber temperature, unless the limits are based on manufacturer specifications and Giant Cement 

complies with those limits at all times that hazardous waste remains in the combustion chamber (i.e., the hazardous 

waste residence time has not transpired since the hazardous waste feed cutoff system was activated). Giant Cement 

must measure the temperature of each combustion chamber at a location that best represents, as practicable, the bulk 

gas temperature in the combustion zone. Giant Cement shall document the temperature measurement location in the 

Comprehensive Test Plan and establish a minimum hourly rolling average limit as the average of the test run averages.

6.B.24(y)

Establishing Operating Limits for the Maximum Flue Gas Flowrate or Production Rate to Remain in Compliance with 

the DRE Standard (40CFR63.1209(j)(2)) To remain in compliance with the DRE standard, Giant Cement shall 

establish operating limits during the Comprehensive Performance Test (or during a previous DRE test) for the 

maximum flue gas flowrate or production rate, unless the limits are based on manufacturer specifications, and Giant 

Cement complies with those limits at all times that hazardous waste remains in the combustion chamber (i.e., the 

hazardous waste residence time has not transpired since the hazardous waste feed cutoff system was activated). As an 

indicator of gas residence time in the control device, Giant Cement must establish and comply with an operating limit 

on the maximum flue gas flowrate, the maximum production rate, or another parameter that it documents in the 

Comprehensive Performance Test Plan as an appropriate surrogate for gas residence time, as the average of the 

maximum hourly rolling averages for each run and comply with this limit on a hourly rolling average basis.

6.B.24(z)

Establishing an Operating Limit for the Maximum Hazardous Waste Feedrate to Remain in Compliance with the DRE 

Standard (40CFR63.1209(j)(3)) To remain in compliance with DRE standard, Giant Cement shall establish operating 

limits during the Comprehensive Performance Test (or during a previous DRE test) for the maximum hazardous waste 

feedrate, unless the limits are based on manufacturer specifications, and Giant Cement complies with those limits at 

all times that hazardous waste remains in the combustion chamber (i.e., the hazardous waste residence time has not 

transpired since the hazardous waste feed cutoff system was activated). Giant Cement must establish limits on the 

maximum pumpable and total (i.e., pumpable and nonpumpable) hazardous waste feedrate for each location where 

hazardous waste is fed. Giant Cement must establish the limits as the average of the maximum hourly rolling averages 

for each run and comply with the feedrate limit(s) on a hourly rolling average basis.
Giant Cement Company

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(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(aa)

Establishing Operating Limits for the Operation of Waste Firing System to Remain in Compliance with the DRE 

Standard (40CFR63.1209(j)(4)) To remain in compliance with the DRE standard, Giant Cement shall establish 

operating limits during the Comprehensive Performance Test (or during a previous DRE test) for the operation of the 

waste firing system, unless the limits are based on manufacturer specifications and Giant complies with those limits at 

all times that hazardous waste remains in the combustion chamber (i.e., the hazardous waste residence time has not 

transpired since the hazardous waste feed cutoff system was activated). Giant Cement must specify operating 

parameters and limits to ensure that good operation of each hazardous waste firing system is maintained.

6.B.24(bb)

Establishing a Limit for the Gas Temperature at the Inlet to a Dry PMCD to Comply with the Dioxin/Furan Emission 

Limit (40CFR63.1209(k)(1)(i)) To comply with the Dioxin/Furan emission limit, if the combustor (Kiln) is equipped 

with an electrostatic precipitator, baghouse (fabric filter), or other dry emissions control device where particulate 

matter is suspended in contact with combustion gas, Giant Cement shall establish an operating limit on the maximum 

temperature of the gas at the inlet to the device on an hourly rolling average. Giant Cement must establish the hourly 

rolling average limit as the average of the test run averages and base the limits on operations during the Comprehensive 

Performance Test, unless the limits are based on manufacturer specifications.

6.B.24(cc)

Establishing a Limit for the Minimum Combustion Chamber Temperature to Comply with the Dioxin/Furan Emission 

Limit (40CFR63.1209(k)(2)) To comply with the Dioxin/Furan emission limit, Giant Cement shall measure the 

temperature of each existing Kiln’s (if still in operation) and the New Kiln System’s (when placed in operation) 

combustion chamber at a location that best represents, as practicable, the bulk gas temperature in the combustion zone.

Giant Cement must document the temperature measurement location in the Comprehensive and Confirmatory test 

plans. Giant Cement must establish the hourly rolling average limit as the average of the test run averages and base the 

limits on operations during the Comprehensive Performance Test, unless the limits are based on manufacturer 

specifications.

6.B.24(dd)

Establishing an Operating Limit on the Maximum Flue Gas Flowrate or Production Rate to Comply with the 

Dioxin/Furan Emission Limit (40CFR63.1209(k)(3)) As an indicator of gas residence time in the control device, Giant 

Cement, to comply with the Dioxin/Furan emission limit, shall establish and comply with an operating limit on the 

maximum flue gas flowrate, the maximum production rate, or another parameter it documents in the Comprehensive 

Performance Test Plan as an appropriate surrogate for gas residence time, as the average of the maximum hourly 

rolling averages for each run. Giant Cement must comply with this limit on a hourly rolling average basis. Giant 

Cement must establish the hourly rolling average limit as the average of the maximum hourly rolling averages for each 

test run and base the limits on operations during the Comprehensive Performance Test, unless the limits are based on 

manufacturer specifications.

6.B.24(ee)

Establishing Limits for the Maximum Waste Feedrate to Comply with the Dioxin/Furan Emission Limit

(40CFR63.1209(k)(4)) To comply with the Dioxin/Furan emission limit, Giant Cement shall establish limits on the 

maximum pumpable and total (pumpable and nonpumpable) waste feedrate for each location where waste is fed. Giant 

Cement must establish the limits as the average of the maximum hourly rolling averages for each run and comply with 

the feedrate limit(s) on a hourly rolling average basis. Giant Cement must base the limits on operations during the 

Comprehensive Performance Test, unless the limits are based on manufacturer specifications.
Giant Cement Company

TV-0900-0002

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(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(ff)

Establishing Limits for the Total Mercury Feedrate to Comply with the Mercury Emission Limit

(40CFR63.1209(l)(1)(i), 40CFR63.1209(l)(1)(ii) and 40CFR63.1209(l)(1)(iii)) To comply with the Mercury emission 

limit, Giant Cement shall establish a 12-hour rolling average limit for the total feedrate of Mercury in all feedstreams 

as the average of the test run averages, unless Mercury feedrate limits are extrapolated from performance test feedrate 

levels. Giant Cement may request as part of the Comprehensive Test Plan to use the Mercury feedrates and associated 

emission rates during the Comprehensive Performance Test to extrapolate to higher allowable feedrate limits and 

emission rates. The extrapolation methodology will be reviewed and approved, as warranted, by the Department. The 

review will consider in particular whether the performance test metal feedrates are appropriate (i.e., whether feedrates 

are at least at normal levels; depending on the heterogeneity of the waste, whether some level of spiking would be 

appropriate; and whether the physical form and species of spiked material is appropriate); and whether the extrapolated 

feedrates requested are warranted considering historical metal feedrate data. The Department will review the 

performance test results in making a finding of compliance to ensure that Giant Cement has interpreted emission test 

results properly and that the extrapolation procedure is appropriate for the source.

6.B.24(gg)

Establishing Operating Limits for the Maximum Flue Gas Flowrate or Production Rate to Comply with the Particulate 

Matter Emission Limit (40CFR63.1209(m)(2)) As an indicator of gas residence time in the control device, Giant 

Cement, to comply with the particulate matter emission limit shall establish an operating limit on the maximum flue 

gas flowrate, the maximum production rate, or another parameter that it documents in the site-specific test plan as an 

appropriate surrogate for gasresidence time, as the average of the maximum hourly rolling averages for each run. Giant 

Cement must comply with this limit on a hourly rolling average basis. Giant Cement must establish the hourly rolling 

average limit as the average of the test run averages and base the limits on operations during the Comprehensive 

Performance Test, unless the limits are based on manufacturer specifications.

6.B.24(hh)

Establishing Operating Limits for the Maximum Inlet Temperature to the Dry PMCD to Comply with the Combined 

Cadmium and Lead and Combined Arsenic, Beryllium and Chromium Emission Standards(40CFR63.1209(n)(1)) To 

comply with the combined Cadmium and Lead and combined Arsenic, Beryllium and Chromium emission standards, 

Giant Cement shall establish an operating limit on the maximum inlet temperature to the primary dry metals emissions 

control device (e.g., electrostatic precipitator, baghouse) on an hourly rolling average basis as the average of the test 

run averages. Giant Cement must base the limits on operations during the Comprehensive Performance Test, unless 

the limits are based on manufacturer specifications.
Giant Cement Company

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(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(ii)

Establishing Limits for the Maximum Feedrate of Semivolatile and Low Volatile Metals to Comply with the Combined 

Cadmium and Lead and Combined Arsenic, Beryllium and Chromium Emission Standards(40CFR63.1209(n)(2)(i)) 

Giant Cement shall establish feedrate limits for the combined Cadmium and Lead and combined Arsenic, Beryllium 

and Chromium as specified in paragraphs (ii)(1) through (ii)(3) of this condition except as provided by condition 

6.B.26(jj). Giant Cement must base the limits on operations during the Comprehensive Performance Test, unless the 

limits are based on manufacturer specifications.

(ii)(1) Giant Cement must establish a 12-hour rolling average limit for the feedrate of Cadmium and Lead, combined, 

in all feedstreams as the average of the test run averages.

(ii)(2) Giant Cement must establish a 12-hour rolling average limit for the feedrate of Arsenic, Beryllium, and 

Chromium, combined, in all feedstreams as the average of the test run averages.

(ii)(3) Giant Cement must establish a 12-hour rolling average limit for the feedrate of Arsenic, Beryllium, and 

Chromium, combined, in all pumpable feedstreams as the average of the test run averages. Dual feedrate limits for both 

pumpable and total feedstreams are not required, however, if Giant Cement bases the total feedrate limit solely on the 

feedrate of pumpable feedstreams.

6.B.24(jj)

Feedrate Extrapolation in Lieu of Establishing Limits for the Maximum Feedrate of Semivolatile and Low Volatile 

Metals to Comply With the Combined Cadmium and Lead and Combined Arsenic, Beryllium and Chromium Emission 

Standards(40CFR63.1209(n)(2)(ii)) Giant Cement may request as part of the Comprehensive Performance Test Plan 

to use the combined Cadmium and Lead and combined Arsenic, Beryllium and Chromium feedrates and associated 

emission rates during the Comprehensive Performance Test to extrapolate to higher allowable feedrate limits and 

emission rates. The extrapolation methodology will be reviewed and approved, as warranted, by the Department. The 

review will consider whether the performance test metal feedrates are appropriate (i.e., whether feedrates are at least at 

normal levels; depending on the heterogeneity of the waste, whether some level of spiking would be appropriate; and 

whether the physical form and species of spiked material is appropriate) and whether the extrapolated feedrates that 

Giant Cement requests are warranted considering historical metal feedrate data. The Department will review the 

performance test results in making a finding of compliance required to ensure that Giant Cement has interpreted 

emission test results properly and that the extrapolation procedure is appropriate for its source.

6.B.24(kk)

Establishing Limits for the Maximum Total Chlorine and Chloride Feedrate to Comply with the Combined Cadmium 

and Lead and Combined Arsenic, Beryllium and Chromium Emission Standards(40CFR63.1209(n)(4)) Giant Cement 

shall establish a 12-hour rolling average limit for the feedrate of total Chlorine and Chloride in all feedstreams as the 

average of the test run averages.

6.B.24(ll)

Establishing Operating Limits for the Maximum Flue Gas Flowrate or Production Rate to Comply with the Combined 

Cadmium and Lead and Combined Arsenic, Beryllium and Chromium Emission Standards 40CFR63.1209(n)(5)) As 

an indicator of gas residence time in the control device and to comply with the combined Cadmium and Lead and 

combined Arsenic, Beryllium and Chromium emission limits, Giant Cement shall establish a limit on the maximum 

flue gas flowrate, the maximum production rate, or another parameter that it documents in the Comprehensive 

Performance Test plan as an appropriate surrogate for gas residence time, as the average of the maximum hourly 

rolling averages for each run. Giant Cement must comply with this limit on a hourly rolling average basis. Giant 

Cement must base the limits on operations during the Comprehensive Performance Test, unless the limits are based on 

manufacturer specifications.
Giant Cement Company

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(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(mm)

Establishing Limits for the Feedrate of Total Chlorine and Chloride to Comply with the Hydrochloric Acid and 

Chlorine Gas Emission Limit (40CFR63.1209(o)(1)) Giant Cement shall establish a 12-hour rolling average limit for 

the total feedrate of Chlorine (organic and inorganic) in all feedstreams as the average of the test run averages. Giant 

Cement must base the limits on operations during the Comprehensive Performance Test, unless the limits are based on 

manufacturer specifications.

6.B.24(nn)

Establishing Operating Limits for the Maximum Flue Gas Flowrate or Production Rate to Comply with the 

Hydrochloric Acid and Chlorine Gas Emission Limit (40CFR63.1209(o)(2)) As an indicator of gas residence time in 

the control device and to comply with the Hydrochloric Acid and Chlorine Gas emission standard, Giant Cement shall 

establish a limit on the maximum flue gas flowrate, the maximum production rate, or another parameter that it 

documents in the Comprehensive Performance Test Plan as an appropriate surrogate for gas residence time, as the 

average of the maximum hourly rolling averages for each run. Giant Cement must comply with this limit on a hourly 

rolling average basis. Giant Cement must base the limits on operations during the Comprehensive Performance Test, 

unless the limits are based on manufacturer specifications.

6.B.24(oo)

Monitoring of the Maximum Combustion Chamber Pressure 

(40CFR63.1209(p)) If Giant Cement complies with the requirements for combustion system leaks by maintaining the 

maximum combustion chamber zone pressure lower than ambient pressure, it shall monitor the pressure 

instantaneously and the AWFCO must be engaged when negative pressure is not adequately

maintained.

6.B.24(pp)

Operating Under Different Modes of Operation 

(40CFR63.1204(d)(1)(ii) and 40CFR63.1209(q)) If Giant Cement operates under different modes of operation, it must 

establish operating parameter limits for each mode. Giant Cement must document in the Facility Operating Record 

when it changes a mode of operation and it begins complying with the operating limits for an alternative mode of 

operation.

6.B.24(qq)

Retrieval Approach for Calculating Rolling Averages Under Different Modes of Operation 

(40CFR63.1204(d)(1)(iii) and 40CFR63.1209(q)(2)(i)) When Giant Cement transitions to a different mode of 

operation, it may select to calculate rolling averages anew using the CMS values previously recorded for that mode of 

operation (i.e., ignore CMS values subsequently recorded under other modes of operation when Giant Cement 

transitions back to a mode of operation).

6.B.24(rr)

Start Anew Approach for Calculating Rolling Averages Under Different Modes of Operation 

(40CFR63.1204(d)(1)(iii) and 40CFR63.1209(q)(2)(ii)) When Giant Cement transitions to a different mode of 

operation, it may select to calculate rolling averages anew without considering previous recordings. Rolling averages 

must be calculated as the average of the available one-minute values for the parameter until enough one-minute values 

are available to calculate hourly or 12-hour rolling averages, whichever is applicable to the parameter. Giant Cement 

may not transition to a new mode of operation using this approach if the most recent operation in that mode resulted in 

an exceedance of an applicable emission standard measured with a CEMS or operating parameter limit prior to the 

hazardous waste residence time expiring.
Giant Cement Company

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(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(ss)

Seamless Transition Approach for Calculating Rolling Averages Under Different Modes of Operation

(40CFR63.1204(d)(1)(iii) and 40CFR63.1209(q)(2)(iii)) When Giant Cement transitions to a different mode of 

operation, it may select to continue calculating rolling averages using data from the previous operating mode provided 

that both the operating limit and the averaging period for the parameter are the same for both modes of operation.

6.B.24(tt)

Kiln Combustion System Leaks 

(40CFR63.1206(c)(5)) Giant Cement shall control Kiln combustion system leaks of hazardous air pollutants by 

keeping the combustion zone sealed to prevent combustion system leaks or maintaining the maximum combustion zone 

pressure lower than ambient pressure using an instantaneous monitor. An alternative means of control to provide 

control of combustion system leaks equivalent to maintenance of combustion zone pressure lower than ambient 

pressure or other technique(s) which can be demonstrated to prevent fugitive emissions without use of instantaneous 

pressure limits may be approved by the Department. Giant Cement must specify in the Facility Operating Record the 

method used for control of combustion system leaks.

6.B.24(uu)

Kiln Operator Training and Certification 

(40CFR63.1206(c)(6)(i) and 40CFR63.1206(c)(6)(ii)) Giant Cement shall establish training programs for all 

categories of personnel whose activities may reasonably be expected to directly affect emissions of hazardous air 

pollutants from the existing Kilns (if still in operation) and the New Kiln System (when placed in operation). Such 

persons include, but are not limited to, chief facility operators, control room operators, CMS operators, persons that 

sample and analyze feedstreams, persons that manage and charge feedstreams to the combustor (Kiln), persons that 

operate emission control devices, and ash and waste handlers. Each training program shall be of a technical level 

commensurate with the person's job duties specified in the training manual. Each commensurate training program shall 

require an examination to be administered by the instructor at the end of the training course. Passing of this test shall 

be deemed the “certification” for personnel, except that, for control room operators, the training and certification 

program shall be as specified in condition 6.B.24(ww). Giant Cement must ensure that the combustor (Kiln) is 

operated and maintained at all times by persons who are trained and certified to perform these and any other duties that 

may affect emissions of hazardous air pollutants. A certified control room operator must be on duty at the site at all 

times the source is in operation.

6.B.24(vv)

Maintenance of Kiln Control Room Operator Qualifications 

(40CFR63.1206(c)(6)(vi) and 40CFR63.1206(c)(6)(vii)) To maintain Kiln control room operator qualification under a 

site-specific, source developed and implemented training program as specified by condition 6.B.24(uu), control room

operators shall complete an annual review or refresher course covering, at a minimum, the topics specified by 

paragraphs (vv)(1) through (vv)(5) of this condition. This operator training shall also be recorded in the Facility 

Operating Record.

(vv)(1) Update of regulations.

(vv)(2) Combustor operation, including startup and shutdown procedures, waste firing and residue handling.

(vv)(3) Inspection and maintenance.

(vv)(4) Responses to malfunctions or conditions that may lead to malfunction.

(vv)(5) Operating problems encountered by the operator.
Giant Cement Company

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(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.26(ww)

Kiln Control Room Operator Training 

(SC Regulation 61-62.5 Standard 3 Section IX, 40CFR63.1206(c)(6)(iv), 40CFR63.1206(c)(6)(v) and 

40CFR63.1206(c)(6)(vii)) Giant Cement shall train and certify existing Kiln (if still in operation) and New Kiln 

System (when placed in operation) control room operators under a site-specific, source-developed and implemented 

program that contains the requirements as specified by paragraph (ww)(1) through (ww)(11) or a State program. This 

operator training and certification program shall also be recorded in the Facility Operating Record.

(ww)(1) The operator training program shall address environmental concerns, including types of emissions.

(ww)(2) The operator training program shall address basic combustion principles, including products of combustion.

(ww)(3) The operator training program shall address the operation of the specific type of combustor used by the 

operator, including proper startup, waste firing, and shutdown procedures.

(ww)(4) The operator training program shall address combustion controls and CMS.

(ww)(5) The operator training program shall address the operation of air pollution control equipment and factors 

affecting its performance.

(ww)(6) The operator training program shall address inspection and maintenance of the combustor, continuous 

monitoring systems, and air pollution control devices.

(ww)(7) The operator training program shall address actions to correct malfunctions or conditions that may lead to a 

malfunction.

(ww)(8) The operator training program shall address residue characteristics and handling procedures.

(ww)(9) The operator training program shall address applicable Federal, state, and local regulations, including OSHA 

workplace standards.

(ww)(10) The operator training program shall include an examination designed and administered by the instructor.

(ww)(11) The operator training program shall include written material covering the training course topics that may 

serve as reference material following completion of the course.

6.B.26(xx)

Ducting of Kiln Combustion Gases During AWFCO 

(40CFR63.1206(c)(3)(ii)) During an AWFCO, Giant Cement shall continue to duct combustion gasses to the air 

pollution control system while hazardous waste remains in an existing Kiln’s (if still in operation) and the New Kiln 

System’s (when placed in operation) combustion chamber (i.e., if the hazardous waste residence time has not 

transpired since the hazardous waste feed cutoff system was activated).

6.B.24(yy)

Restarting Waste Feed to a Kiln After AWFCO 

(40CFR63.1206(c)(3)(iii)) Giant Cement shall continue to monitor during the AWFCO the established operating 

parameter limits and the emissions required to be monitored by a CEMS. Giant Cement must not restart the hazardous 

waste feed to an existing Kiln (if still in operation) and the New Kiln System (when placed in operation) until the 

operating parameters and emission levels are within the specified limits.
Giant Cement Company

TV-0900-0002

Page 207 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(zz)

Automatic Waste Feed Cutoff (AWFCO) 

(40CFR63.1206(c)(3)(i)) By September 30, 2003, for the existing Kilns (if still in operation) and by startup for the 

New Kiln System (when placed in operation), Giant Cement shall operate the hazardous waste combustor (Kiln) with a 

functioning system that immediately and automatically cuts off the hazardous waste feed for the events listed in 

paragraphs (zz)(1) through (zz)(6) of this condition except as provided by condition 6.B.24(eee).

(zz)(1) When operating parameter limits are exceeded. 

(zz)(2) When an emission standard monitored by a CEMS is exceeded. 

(zz)(3) When the allowable combustion chamber pressure is exceeded.

(zz)(4) When the span value of any CMS detector, except a CEMS, is met or exceeded.

(zz)(5) Upon malfunction of a CMS monitoring an operating parameter limit or an emission level.

(zz)(6) When any component of the AWFCO fails.

6.B.24(aaa)

Failure of the AWFCO 

(40CFR63.1206(c)(3)(iv)) If the AWFCO system fails to automatically and immediately cutoff the flow of hazardous 

waste upon exceedance of an operating parameter required to be interlocked with the AWFCO system, Giant Cement 

will be considered to have failed to comply with the AWFCO requirements.

6.B.24(bbb)

Corrective Measures After AWFCO 

(40CFR63.1206(c)(3)(v)) If, after any AWFCO, there is an exceedance of an emission standard or operating 

requirement, irrespective of whether the exceedance occurred while hazardous waste remained in a Kiln’s combustion 

chamber (i.e., whether the hazardous waste residence time has transpired since the hazardous waste feed cutoff system 

was activated), Giant Cement shall investigate the cause of the AWFCO, take appropriate corrective measures to 

minimize future AWFCOs, and record the findings and corrective measures in the Facility Operating Record.

6.B.24(ccc)

Excessive Exceedance Reporting for AWFCO 

(40CFR63.1206(c)(3)(vi)) For each set of 10 exceedances of an emission standard or operating requirement while 

hazardous waste remains in an existing Kiln’s (if still in operation) and the New Kiln System’s (when placed in 

operation) combustion chamber (i.e., when the hazardous waste residence time has not transpired since the hazardous 

waste feed was cutoff) during a 60-day block period, Giant Cement shall submit to the Department a written report 

within five(5) calendar days of the 10th exceedance documenting the exceedances and results of the investigation and 

corrective measures taken. On a case-by-case basis, the Department may require excessive exceedance reporting when 

fewer than 10 exceedances occur during a 60-day block period.

6.B.24(ddd)

AWFCO Testing 

(40CFR63.1206(c)(3)(vii)) The AWFCO system and associated alarms shall be tested weekly to verify operability, 

unless Giant Cement documents in the Facility Operating Record that weekly inspections will unduly restrict or upset 

operations and that less frequent inspection will be adequate. At a minimum, operability testing must be conducted at 

monthly. Giant Cement must document and record in the Facility Operating Record AWFCO operability test 

procedures and results.
Giant Cement Company

TV-0900-0002

Page 208 of 213

(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID C-05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(eee)

Ramping Down the Waste Feed During AWFCO 

(40CFR63.1206(c)(3)(viii)) Giant Cement may ramp down the waste feedrate of pumpable hazardous waste over a 

period not to exceed one(1) minute, except if the AWFCO is triggered by an exceedance of the minimum combustion 

chamber temperature, maximum hazardous waste feedrate, or any hazardous waste firing system operating limits that 

may be established for the combustor (Kiln). If Giant Cement elects to ramp down the waste feed, it must document 

ramp down procedures in the 40CFR63 Subpart EEE Operations and Maintenance plan. The procedures must specify 

that the ramp down begins immediately upon initiation of AWFCO and the procedures must prescribe a genuine 

ramping down. If an emission standard or operating limit is exceeded during the ramp down, Giant Cement is 

considered to have failed to comply with the emission standards or operating requirements of 40CFR63 Subpart EEE.

6.B.24(fff)

Permitted Kiln Fuels

(SC Regulation 61-62.5 Standard 2, SC Regulation 61-62.5 Standard 3 Section V(J) and SC Regulation 61-62.5 

Standard 8) Giant Cement is permitted to burn only coal, coke, natural gas, on-site generated specification used oil, 

virgin fuel oil, on-specification used oil, off-specification oil, hazardous solid wastes, hazardous liquid wastes, 

hazardous sludge wastes, non-regulated solid wastes, non-regulated liquid wastes and non-regulated sludge wastes as 

existing Kiln (if still in operation) and New Kiln System (when placed in operation) fuels. Other on-site generated 

materials such as absorbent pads and wipes are also permitted for burning in the Kilns. A generator waste 

characterization profile of each hazardous and non-regulated waste and/or waste stream used as a Kiln fuel shall be 

kept on-site and on-file. Each profile shall include the waste’s and/or waste stream’s composition, a section listing the 

SC Regulation 62.5 Standard 8 compounds that Giant Cement cannot accept and generator certification that the waste 

and/or waste stream does not contain any of those compounds. The generator waste characterization form shall be 

filled out completely and signed by the generator certifying that the information presented is complete, accurate and 

correct. These profiles shall be maintained for each current waste and/or waste stream used as a Kiln fuel and do not 

have to be sent to the Department for approval prior to accepting the waste and/or waste stream. If in the event Giant 

Cement no longer uses a waste and/or waste stream as a Kiln fuel, then its generator profile shall be maintained on-site 

and on-file for a calendar period of five(5) years from the last date that it was used as a Kiln fuel. Only coal, coke, 

natural gas, No.2 Fuel Oil, No.6 Fuel Oil and on-specification used oil may be used during the startup and shutdown 

of the a Kiln.

6.B.24(ggg)

Analysis of Kiln Waste Fuels for SC Regulation 62.5 Standard 8 Compounds

(SC Regulation 61-62.70.6(a)(3)(i)(B)) During each quarter of the calendar year, Giant Cement shall analyze 

composite samples of all wastes received during a 10 calendar day period within each quarter. Giant Cement is only 

required to analyze composite samples of all wastes received during this 10 calendar day period and not all wastes 

received during the subject quarter. Samples from the solid and liquid waste fuels shall be composited and analyzed 

separately. The sampling shall take place during routine operation at the facility such that a representative sample will

be obtained (i.e., three to four existing Kilns operating (if still in operation), New Kiln System operating (when placed 

in operation), normal receipt of fuel shipments).The composite samples shall be composited over the 10 calendar day 

period. Giant Cement shall notify the Department by letter of the dates that it intends to composite at least five(5) 

calendar days before the start date of compositing. The subsequent analysis of the composite samples shall be 

conducted according to EPA Method SW-846 and quantify any constituent identified in SC Regulation 62.5 Standard 

8. Results of this analysis shall be kept on-site and on-file for a calendar period of five(5) years from the date of the 

analysis and made available to Department personnel upon request. Results of this analysis shall also be submitted to 

the Manager of the Technical Management Section, Bureau of Air Quality postmarked no later than 45 calendar days 

after the testing has been completed.
Giant Cement Company

TV-0900-0002

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID 05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(hhh)

Records of Existing Kiln Slurry Feed Rates and Existing Kiln Clinker Production Rates

(SC Regulation 61-62.70.6(a)(3)(i)(B)) Giant Cement shall record for each existing Kiln (if still in 

operation) the daily slurry feed rate and clinker production rate. All daily existing Kiln slurry feed rates 

and production rates shall be documented and recorded in a log. This log shall include the date, existing 

Kiln identification and its daily slurry feed rate and clinker production rate. This log shall be kept on-site, 

made available to Department personnel upon request and all entries kept for a calendar period of five(5) 

years from the date of initial log entry.

6.B.24(iii)

Use of COMS to Demonstrate Compliance with the New Kiln System and New Clinker Cooler Visible 

Emission Limit (40CFR63.8(c)(4)(i), 40CFR63.1209(a)(1)(ii), 40CFR63.1350(d)(1) and 

40CFR63.1350(d)(3)) When the New Kiln System and New Clinker Cooler are placed into operation and 

since they both will exhaust at a common emission point, Giant Cement shall continuously monitor visible 

emissions from that point (Main Stack). It shall install, calibrate, maintain, and continuously operate a 

COMS located on the Main Stack to monitor opacity. The COMS shall be installed, maintained, calibrated, 

and operated as required by 40CFR63 Subpart A and 40CFR60 Appendix B Performance Specification 1. 

To remain in compliance, the opacity shall be maintained such that the six(6)-minute average opacity for 

any six(6)-minute block period does not exceed the appropriate New Kiln System/New Clinker Cooler 

visible emission limit. If the average opacity for any six(6)-minute block period exceeds the appropriate 

New Kiln System/New Clinker Cooler visible emission limit , it constitutes a violation of the standard. 

This COMS shall complete a minimum of one cycle of sampling and analyzing for each successive 10-

second period and one cycle of data recording for each successive 6-minute period. Also for this COMS, 

Giant Cement shall also maintain a log of the span and zero from each calibration of the monitor. This log 

shall be kept on-site and each log entry kept for a calendar period of five(5) years from the date of entry 

and made available to Department personnel upon request.

6.B.24(jjj)

Emissions Averaging Using a Time-Weighted Average Basis for the New Kiln System

(40CFR63.1204(d)(2)(i)) Giant Cement may comply with the applicable New Kiln System (when placed 

into operation) mercury, semivolatile metal, low volatile metal, and hydrochloric acid/chlorine gas 

emission standards on a time-weighted average basis. It shall calculate the time-weighted average emission 

concentration as specified by equation (jjj)(1) of this condition.

(jjj)(1) Ctotal = {Cmill-off x (Tmill-off /(Tmill-off + Tmill-on))} + {Cmill-on x (Tmill-on /(Tmill-off + 

Tmill-on))}

Ctotal = time-weighted average concentration of a regulated constituent considering both raw mill on time 

and off time.

Cmill-off = average performance test concentration of regulated constituent with the raw mill off-line.

Cmill-on = average performance test concentration of regulated constituent with the raw mill on-line.

Tmill-off = time when kiln gases are not routed through the raw mill.

Tmill-on = time when kiln gases are routed through the raw mill.
Giant Cement Company

TV-0900-0002

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(permit updated 6/8/06)

MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID 05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(kkk)

Records of New Kiln System Feed Rates and New Kiln System Clinker Production Rates

(SC Regulation 61-62.70.6(a)(3)(i)(B)) Giant Cement shall record for the New Kiln System (when placed 

in service) the daily feed rate and clinker production rate. All daily New Kiln System feed and production 

rates shall be documented and recorded in a log. This log shall include the date, daily feed rate and 

clinker production rate. This log shall be kept on-site, made available to Department personnel upon 

request and all entries kept for a calendar period of five(5) years from the date of initial log entry.

6.B.24(lll)

Compliance With Emissions Averaging Using a Time-Weighted Average Basis

(40CFR63.1204(d)(2)(ii)) If Giant Cement elects to use the time-weighted average basis as specified in 

condition 6.B.26(jjj), it shall document in the Facility Operating Record compliance with the emission 

standards on an annual basis by using the equation provided by that condition. Compliance must be based

on one-year block averages beginning on the day that Giant Cement submits the initial Notification of 

Compliance.

6.B.24(mmm)

Department Notification of Compliance With Emission Averaging Using a Time-Weighted Average 

Basis(40CFR63.1204(d)(2)(iii)) If Giant Cement elects to document compliance with one or more New

Kiln System (when placed in service) emission standards using a time-weighted average basis as specified 

by condition 6.B.26(jjj), then it shall notify the Department in the initial Comprehensive Performance 

Test Plan. It must include historical raw mill operation data in the performance test plan to estimate future 

raw mill down-time and document in the performance test plan that estimated emissions and estimated 

raw mill down-time will not result in an exceedance of an emission standard on an annual basis. Giant 

Cement must also document in the Notification of Compliance that an emission standard will not be 

exceeded based on the documented emissions from the performance test and predicted raw mill downtime.

6.B.24(nnn)

Monitoring of Raw Materials and Adjustments to the New Kiln System’s PSD CO and VOC Emission 

Limits (SC Regulation 61-62.5 Standard 7) The New Kiln System’s PSD CO and VOC emission limits

are based on the content of the raw materials to be used by Giant Cement. Giant Cement shall monitor 

raw material content on a semiannual basis for the first two(2) years of New Kiln System operation and 

annually thereafter. The Department reserves the right to request raw material testing at any time that 

conditions warrant or to increase the frequency of testing. The method of testing shall also be approved 

by the Department. Records of the material testing shall be maintained on-site and on-file for a calendar 

period of five(5) years from the test date and made available to Department personnel upon request. 

Annual reports including all recorded parameters and calculated values shall be submitted to the Manager 

of the Technical Management Section, Bureau of Air Quality postmarked no later than 30 calendar days 

after the end of the reporting period. If in the future the raw material changes, the PSD VOC and CO 

emission limitations in this permit may be reviewed and revised as appropriate. In no event shall revised 

PSD CO and VOC emission limitations allow greater emissions than the limitations specified by this 

permit. The intent of this condition is not to remove operational and process flexibility from Giant 

Cement, but to show a realistic permit limit relative to actual operation.
Giant Cement Company

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MONITORING AND REPORTING CONDITIONS 

(CURRENT UNIT ID 05 AND FUTURE UNIT ID F-04 CEMENT CLINKER PRODUCTION EQUIPMENT) 

(KILNS AND CLINKER COOLERS)

Condition 

Number Condition

6.B.24(ooo)

Total NOx Emissions Recordkeeping and Reporting

(SC Regulation 61-62.99 Subpart B Section 99.44(a)(2) and SC Regulation 61-62.99 Subpart B Section 

99.44(c)(1)) Giant Cement shall produce and maintain the records as specified in paragraphs (ooo)(1) 

through (ooo)(4) of this condition. It shall also submit a report to the Department by October 31 of each 

year documenting the total NOx emissions for the control periods defined in this condition. For the control 

period that starts on May 31, 2004, the report shall document the total emissions from May 31 through 

September 30. For all subsequent control periods, the report shall document the total NOX emissions from 

May 1 through September 30. These records shall be aintained on-site and on-file for a calendar period of 

five(5) calendar years and made available to Department personnel upon request.

(ooo)(1) The emissions, in pounds of NOx/ton of clinker produced, from each affected kiln.

(ooo)(2) The date, time, and duration of any startup, shutdown or malfunction in the operation of any of the 

cement kilns or the emissions monitoring equipment.

(ooo)(3) The results of any performance testing

(ooo)(4) Daily cement kiln production records.

6.B.24(ppp)

Alternative NOx Emission Monitoring

(SC Regulation 61-62.99 Subpart B Section 99.42(a)(2), SC Regulation 61-62.99 Subpart B Section 

99.44(b)(2) and SC Regulation 61-62.99 Subpart B Section 99.44(b)(3)) As an alternative to the Pollutant 

Performance Test specified by condition 6.B.7(tt), Giant Cement can also comply with SC Regulation 61-

62.99 Subpart B Section 99.44(b) by the continuous monitoring of a process parameter that it has 

demonstrated to the Department and EPA is related to NOx emissions. If Giant Cement chooses to comply 

through the use of an operational control technique, then it shall submit a compliance monitoring plan. 

Unless otherwise authorized by the Department and EPA, this monitoring plan must demonstrate that the 

operational control technique achieves at least a 30% reduction in NOx emissions from uncontrolled levels. 

Giant Cement may request that the Department and EPA approve a rate of NOx emission reductions less than 

30%. If the Department and EPA concur that the proposed reduction rate is appropriate, the Department and 

EPA may authorize a reduction rate lower than 30%.
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(permit updated 6/8/06)

PART 7.0 ADDITIONAL CONDITIONS

A. SPECIFIC CONDITIONS

SPECIFIC CONDITIONS

Condition 

Number Condition

7.A.1

Applicability of Regulations

Giant Cement is subject to all applicable provisions of 40CFR60 Subpart A, 40CFR60 Subpart Kb, 40CFR60 

Subpart Y, 40CFR60 Subpart OOO, 40CFR61 Subpart A, 40CFR61 Subpart FF, 40CFR63 Subpart A, 

40CFR63 Subpart DD, 40CFR63 Subpart EEE and 40CFR63 Subpart LLL except as specified by condition 

7.A.2. It is also subject to all applicable provisions of the SC State Air Pollution Control Standards. In the 

event of any wording discrepancy between the terms of this permit and Federal requirements found at 

40CFR60, 40CFR61 or 40CFR63, the language found at 40CFR60, 40CFR61 and 40CFR63 shall control.

7.A.2

Applicability of the Existing Kilns and the New Kiln System to 40CFR63 Subpart LLL or Other Requirements

(Federal Register Volume 64 Page 31900 and Federal Register Volume 66 Pages 35145 and 35146) Since 

each existing Kiln (if still in service) and the New Kiln System (when placed in service) is subject to 40CFR63 

Subpart EEE, they are not subject to the applicable requirements of 40CFR63 Subpart LLL except as 

specified by condition 6.B.10(f). Giant Cement shall comply with the applicable 40CFR63 Subpart EEE 

emission standards and requirements for all existing Kilns (if still in service) and the New Kiln System (when 

placed in service) operations including when burning virgin fuels and/or any waste that is not designated as a 

hazardous waste exclusively from hazardous waste fuels. 

7.A.3

Conduct of Non-Enclosed Operations

(SC Regulation 61-62.5 Standard 4 Section X) All non-enclosed operations shall be conducted in such a 

manner that a minimum of particulate matter becomes airborne. In no case shall established ambient air quality 

standards be exceeded at or beyond the property line. Giant Cement shall maintain dust control of the premises 

and any roadway it owns or controls by paving, or other suitable measures. Oil treatment is prohibited. All 

crushing, drying, classification and like operations shall employ a suitable control device acceptable to the 

Department and shall discharge no more particulate matter than that specified in this permit.

7.A.4

Prohibited Activities 

(40CFR63.4(a)(1)) Giant Cement shall not operate any affected source subject to 40CFR63 Subpart EEE and 

40CFR63 Subpart LLL in violation of the applicable requirements of those subparts. Affected sources 

subject to and in compliance with either an Extension of Compliance or an Exemption from Compliance are 

not in violation of the applicable requirements. An Extension of Compliance can be granted by the EPA, 

Department or by the President of the United States under Clean Air Act Section 112(i)(4).

7.A.5

Circumvention 

(40CFR60.12 and 40CFR63.4(b)) Giant Cement shall not build, erect, install, or use any article, machine, 

equipment, or process to conceal an emission that would otherwise constitute noncompliance with a relevant 

standard. Such concealment includes, but is not limited to the use of diluents to achieve compliance with a 

relevant standard based on the concentration of a pollutant in the effluent discharged to the atmosphere and the 

use of gaseous diluents to achieve compliance with a relevant standard for visible emissions.
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B. OPERATIONAL FLEXIBILITY [SC Regulation 61-62.70.7(e)(5)]

No proposed reasonably anticipated operating scenarios identified in the permittee’s Part 70 

Application.

C. COMPLIANCE SCHEDULE [SC Regulation 61-62.70.5(c)(8)]

Not applicable at this time.

D. PERMIT SHIELD [SC Regulation 61-62.70.6(f)]

A copy of the “applicability determination” Giant Cement submitted with it’s Part 70 permit 

application is included as Attachment C. Compliance with the terms and conditions of this 

permit shall be deemed compliance with any applicable requirements as of the date of permit 

issuance. The permittee shall also be shielded from any non-applicable requirements as 

agreed upon by the Department as specified in Attachment C.

Nothing in the permit shield or in any Part 70 permit shall alter or affect the provisions of 

Section 303 of the Act, Emergency Orders, of the Clean Air Act; the liability of the permittee 

for any violation of applicable requirements prior to or at the time of permit issuance; the 

applicable requirements of the Acid Rain Program, consistent with Section 408(a) of the 

Clean Air Act; or the ability of EPA to obtain information from a source pursuant to Section 

114 of the Clean Air Act. In addition, the permit shield shall not apply to emission units in 

noncompliance at the time of permit issuance, minor permit modifications (SC Regulation 

61-62.70.7(e)(2)), group processing of minor permit modifications (SC Regulation 61-

62.70.7(e)(3)), or operational flexibility (SC Regulation 61-62.70.7(e)(5)), except as 

specified in SC Regulation 61-62.70.7(e)(5)(iii).
ATTACTMENT A

Modeled Emission Rates

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(permit updated 6/8/06)

EMISSION RATES NAAQS PSD

SOURCE IDENTIFICATION TSP 

(lb/hr)

PM10

(lb/hr)

SO2

(lb/hr)

NO2

(lb/hr)

CO

(lb/hr)

LEAD 

(lb/hr)

PSD - PM10

(lb/hr)

PSD - SO2

(lb/hr)

E21_01 – Main Baghouse/Bypass Vent 25.556 25.556 539.58 431.50 1048.3 0.172 25.556 539.58

BOILER – Steam Boiler 0.0794 0.0397 1.063 0.294 0.079 0 0

COALWEST – West Coal Mill 5.397 2.699 0.0015 0.126 0.213 0 0

COALEAST – East Coal Mill 5.397 2.699 0.0015 0.126 0.213 0 0

PKGPORT – Packing Machine #3 1.190 0.595 0

PKGBUFF – Packing Machine #2 1.190 0.595 0

FINMILL5 – Finish Mill #5 5.397 2.698 0

FINMILL6 – Finish Mill #6 6.508 3.254 0

FINMILL7 – Finish Mill #7 6.508 3.254 0

FINFDR6 – Finish Mill #6 Feeder 0.397 0.198 0

FINFDR7 – Finish Mill #7 Feeder 0.397 0.198 0

SILOS2 – Silo Bank #2 1.508 0.754 0

SILOS3 – Silo Bank #3 1.508 0.754 0

DUST67 – Finish Mill #6 & 7 Dust Tank 0.0238 0.0119 0.012

CONV45 – Kiln #4 & 5 Clinker Handling 3.095 1.548 0

BLKLDGW – Silo #3 West Bulk Loading 0.317 0.159 0

BLKLDGE – Silo #3 East Bulk Loading 0.317 0.159 0
ATTACTMENT A

Modeled Emission Rates

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EMISSION RATES NAAQS PSD

SOURCE IDENTIFICATION TSP 

(lb/hr)

PM10

(lb/hr)

SO2

(lb/hr)

NO2

(lb/hr)

CO

(lb/hr)

LEAD 

(lb/hr)

PSD - PM10

(lb/hr)

PSD - SO2

(lb/hr)

SILO1P – Silo Bank #1 Portland 0.476 0.238 0

SILO1M – Silo Bank #1 Masonry 0.476 0.238 0

SILO1B – Silo Bank #1 Bluff 0.0159 0.0079 0

F03_01 – Raw Meal Transfer Conveyor Dust Collector 0.201 0.201 0.201

G07_01 – Homo Silo Dust Collector 0.937 0.937 0.937

H02_01 – Homo Silo Discharge Bucket Elevator Vent 0.301 0.301 0.301

H22_01 – Kiln Feed Bin Dust Collector 0.402 0.402 0.402

H34_01 – Fly Ash Silo Dust Collector 0.464 0.464 0.464

H41_01 – Fly Ash Dosing Dust Collector 0.155 0.155 0.155

K12_78 – Kiln Dust Bin Dust Collector 0.181 0.181 0.181

L19_01 – Clinker Silo Dust Collector 0.552 0.552 0.552

L21_01 – Clinker Handling Transfer Point Dust 

Collector 0.523 0.523 0.523

M10_01 – Clinker Additives to Conveyor Dust Collector 0.371 0.371 0.371

M11_01 – Clinker Additives Dust Collector 0.250 0.250 0.250

N23_01 – Finish Mill & Cement Transfer Dust Collector 0.402 0.402 0.402

S3_20_01 – Coke/Coal Dust Collector 1 0.217 0.217 0.217

S3_21_01 – Coke/Coal Dust Collector 2 0.217 0.217 0.217
ATTACTMENT A

Modeled Emission Rates

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EMISSION RATES NAAQS PSD

SOURCE IDENTIFICATION TSP 

(lb/hr)

PM10

(lb/hr)

SO2

(lb/hr)

NO2

(lb/hr)

CO

(lb/hr)

LEAD 

(lb/hr)

PSD - PM10

(lb/hr)

PSD - SO2

(lb/hr)

N40_01 – Finish Mill Discharge/Separator Dust 

Collector 8.095 8.095 8.095

X09 – Marl Bin for Finish Mill 6/7 0.952 0.952 0.952

CONVC – Conveyor Belt C 1.825 0.913

LIMNSTN – Limestone Silo 1.587 0.794

METERBIN – Metering Bin/Carbon Dust Tan 0.00685 0.00342

CRUSHER – Quarry Marl Crusher 0.0603 0.0302 0.0302

P59 – Crusher 0.00952 0.00476 0 0

MARLTRP2 – Marl Belt Transfer Point #2 0.00952 0.00476 0.0048

MARLTRP1 – Marl Belt Transfer Point #1 0.00952 0.00476 0.0048

MARLTRP3 – Marl Belt Transfer Point #3 0.00952 0.00476 0.0048

HAMMIL – Hammer Mill 0.0603 0.0302 0

GYPHOPR – Gypsum Hopper 0.290 0.145 0.1452

PUG45 – Pug Mill #4 & 5 1.135 0.754 0

COLSILO – Coal Silo 0.413 0.206 0

COLHOPR – Coal Hopper 0.0397 0.0198 0

COLBLT13 – Coal Belt Ch #13 0.420 0.210 0

CLBTCH27 – Coal Belt Ch #27 0.560 0.280 0
ATTACTMENT A

Modeled Emission Rates

Giant Cement Company

TV-0900-0002

Page 4 of 7

(permit updated 6/8/06)

EMISSION RATES NAAQS PSD

SOURCE IDENTIFICATION TSP 

(lb/hr)

PM10

(lb/hr)

SO2

(lb/hr)

NO2

(lb/hr)

CO

(lb/hr)

LEAD 

(lb/hr)

PSD - PM10

(lb/hr)

PSD - SO2

(lb/hr)

COLRADST – Coal Radial Stacker 1.111 0.556 0

COLUNBIN – Coal Unloading Bin 0.0794 0.0397 0

CLFDRCH5 – Coal Feeder & Ch #5 0.841 0.421 0

D25_D27 0.0352 0.0167 0.0167

D29_D13 0.0332 0.0156 0.0156

L07_L09 0.294 0.139 0.1389

L10_L05 0.138 0.0652 0.0652

D27&D28 0.129 0.0611 0.0611

D13 0.0225 0.0105 0.0105

D13_D14 0.0402 0.0189 0.0189

GYPBIN1 0.00040 0.00019 0

GYPBIN2 0.00053 0.00025

SRC2 0.0155 0.00211

SRC3 0.0155 0.00211

SRC4 0.0155 0.00211

SRC5 0.0155 0.00211

SRC7 0.0327 0.0155
ATTACTMENT A

Modeled Emission Rates

Giant Cement Company

TV-0900-0002

Page 5 of 7

(permit updated 6/8/06)

EMISSION RATES NAAQS PSD

SOURCE IDENTIFICATION TSP 

(lb/hr)

PM10

(lb/hr)

SO2

(lb/hr)

NO2

(lb/hr)

CO

(lb/hr)

LEAD 

(lb/hr)

PSD - PM10

(lb/hr)

PSD - SO2

(lb/hr)

SRC9 0.00444 0.00211

SRC10 0.00444 0.00211

SRC11 0.00356 0.00169

SRC12 0.04595 0.0217

SRC13 0.04595 0.0217

SRC14 0.01635 0.00772

SRC15 0.01635 0.00772

SRC16 0.01635 0.00772

SRC17 0.0918 0.0435

SRC18 0.0918 0.0435

SRC19 0.873 0.435

SRC20 0.00444 0.00211

SRC21 0.01127 0.005325 0

COOLER2 – Clinker Cooler #2 -3.80

COOLER3 – Clinker Cooler #3 -3.80

COOLER4 – Clinker Cooler #4 -5.00

COOLER5 – Clinker Cooler #5 -2.97
ATTACTMENT A

Modeled Emission Rates

Giant Cement Company

TV-0900-0002

Page 6 of 7

(permit updated 6/8/06)

EMISSION RATES NAAQS PSD

SOURCE IDENTIFICATION TSP 

(lb/hr)

PM10

(lb/hr)

SO2

(lb/hr)

NO2

(lb/hr)

CO

(lb/hr)

LEAD 

(lb/hr)

PSD - PM10

(lb/hr)

PSD - SO2

(lb/hr)

FIN12 – Finish Mill #1 & 2 -0.595

FIN34 – Finish Mill #3 & 4 -1.19

KILNS45 – Kilns #4 & 5 -29.05 -889.7

KILNS23 – Kilns #2 & 3 -26.43 -682.4

PKGMAS1 – Packing Machine #1 -0.595

PKGMAS2 – Packing Machine #4 -1.19

CLNKEAST – East Clinker Tower -1.55

CONVBC – Conveyor Belt B & C -0.317

DRYER – Marl Dryer Scrubber -2.50 -32.5

DRYERBH – Marl Dryer Baghouse -0.298

DUST23 – Kiln # 2 & 3 Dust Bin Loading -0.0*

CLBTCH14 – Coal Belt Ch #14 -0.210

KLNAFEDS – Kiln Ancillary Feed System -0.0*

PRTCRSHR – Portable Rock Crusher -0.0*

PUGSILOS – Pug Mill Silos -0.733

PUG23 – Pug Mill #2 & 3 -0.709

FACILITY TOTAL 90.453 65.250 540.646 432.046 1048.81 0.172 -40.632 -1065.02
ATTACTMENT A

Modeled Emission Rates

Giant Cement Company

TV-0900-0002

Page 7 of 7

(permit updated 6/8/06)

MODELING EXEMPTIONS

SOURCE IDENTIFICATION EXEMPTION BASIS

Apron Feeder w/dump hopper 

(221-AF-01, 221-DH-01) Emissions less than 1.0 lb/hr

Crusher (221-RC-01) Emissions less than 1.0 lb/hr

Belt Conveyor (221-BC-01) Emissions less than 1.0 lb/hr
ATTACHMENT B

Insignificant Activities

Giant Cement

TV-0900-0002

Page 1 of 2

(permit updated 6/8/06)

The following tables contain a list of activities which are considered insignificant pursuant to South 

Carolina Regulation 61-62.70.5(c). Sources listed below are not exempt from any otherwise 

applicable state or federal requirements including, but not limited to, opacity standards, ambient air

quality standards, and air toxic standards.

TABLE 1. INSIGNIFICANT CURRENT AND FUTURE QUARRY/MARL HANDLING EQUIPMENT 

(CURRENT UNIT ID C-01 AND FUTURE UNIT ID F-01)

Equipment Description Equip

ID

Design

Capacity

(tph)

Equipment

Manufacture

Date

Basis

Hammer Mill

Quarry Crusher Q-201 825 1958 Insignificant Emissions and not subject to 40CFR60 Subpart OOO

Wobbler Feeder Q-200 825 1958 Insignificant Emissions and not subject to 40CFR60 

Subpart OOO

Crusher Breaker Plate Q-202 825 1958 Insignificant Emissions and not subject to 40CFR60 

Subpart OOO

Marl Crane R-5 1,500 1962 Insignificant Emissions and not subject to 40CFR60 

Subpart OOO

TABLE 2. INSIGNIFICANT CURRENT AND FUTURE WASTEWATER STORAGE EQUIPMENT

Equipment Description Equip

ID

Install

Date

Design

Capacity

(gallon)

Basis

West Wastewater Clay

Storage Tank System R-1 1952 90,000Total

Insignificant emissions and this tank tanks does not store 

cement raw materials or products and therefore is not subject 

to 40CFR63 Subpart LLL

East Wastewater Clay

Storage Tank System R-2 1952 90,000Total

Insignificant emissions and this tank tanks does not store 

cement raw materials or products and therefore is not subject 

to 40CFR63 Subpart LLL

Wash Basin

Storage Tank R-901 1956 543,110

Insignificant emissions and this tank tanks does not store 

cement raw materials or products and therefore is not subject 

to 40CFR63 Subpart LLL

TABLE 3. INSIGNIFICANT CURRENT AND FUTURE MISCELLANEOUS STORAGE TANKS

Equipment 

Description

Equip

ID

Install

Date

Design

Capacity Basis

Grinding Aid

Storage Tank F-624A 1963 735 gallon(2.782 m3)

Tank size 

Grinding Aid

Mix Tank F-133 1994 2,250 gallon(8.517 m3)

Tank size

Waste Lube Tank G-153 1980 250 gallon

(0.946 m3)

Tank size

Waste Lube Tank G-152 1980 500 gallon

(1.892 m3)

Tank size
ATTACHMENT B

Insignificant Activities

Giant Cement

TV-0900-0002

Page 2 of 2

(permit updated 6/8/06)

TABLE 4. INSIGNIFICANT CURRENT AND FUTURE MISCELLANEOUS STORAGE TANKS

Equipment 

Description

Equip

ID

Install

Date

Design

Capacity Basis

Motor Oil

Storage Tank G-159 1993 800 gallon(3.028 m3)

Tank Size

Hydraulic Oil

Storage Tank G-158 1993 800 gallon(3.028 m3)

Tank Size

Transmission Fluid

Storage Tank G-157 1993 500 gallon(1.892 m3)

Tank Size

Gasoline Storage 

Tank G-155 1989 1,000 gallon(3.786 m3)

Tank Size

Quarry Diesel Fuel 

Storage Tank Q-160 1974 7,490 gallon(28.36 m3)

Tank Size

Cement Additive

Storage Tank

(Stores plasticizer)

F-132 1952 12,000 gallon

(45.426 m3)

Tank Size

Cement Additive

Storage Tank

(Stores retarder)

F-132 1989 19,400 gallon

(73.438 m3)

This tank is not subject to 40CFR60 Subpart Kb because 

components of the grinding aid are not VOL’s.

Cement Additive

Storage Tank

(Stores grinding aid)

F-131 1989 18,000 gallon

(68.14 m3)

This tank is not subject to 40CFR60 Subpart Kb because 

components of the grinding aid are not VOL’s.

Cement Additive

Storage Tank

(Stores grinding aid)

533-GT-30 2005 20,000 gallon

(75.71 m3)

This tank is not subject to 40CFR60 Subpart Kb because 

components of the grinding aid are not VOL’s.

No.2 Fuel Oil

Storage Tank K-170 1987 10,000 gallon(37.855 m3)

Tank Size
ATTACHMENT C

Applicable and Non-Applicable Federal and State Regulations 

Giant Cement

TV-0900-0002

Page 1 of 5

(permit updated 6/8/06)

The following tables contain the Federal and South Carolina air pollution regulations, which were 

specified in the Part 70, permit application and determined as applicable and non-applicable by the 

Department as of the date of this permit issuance. This attachment may be revised by the 

Department in the event of a change in the nature or emission of pollutants at the source or 

promulgation of new or revised regulations.
ATTACHMENT C

Applicable and Non-Applicable Federal and State Regulations 

Giant Cement

TV-0900-0002

Page 2 of 5

(permit updated 6/8/06)

TABLE 1. STATE REGULATIONS

Regulation Applicable Not Applicable Reason

62.1 Section I (Definitions) X Definitions

62.1 Section II (Permit Requirements) X

Cement manufacturing equipment are sources of air 

contaminants.

62.1 Section III (Emissions Inventory) X

Giant Cement must periodically conduct an emissions 

inventory. 

62.1 Section IV (Source Tests) X

Giant Cement’s Kilns, clinker coolers and raw material 

dryer are required to be tested.

62.2 (Prohibition of Open Burning) X Open burning prohibited at the plant

62.3 (Air Pollution Episodes) X Giant Cement is required to comply

62.4 (Hazardous Air Pollutant Conditions) X

Giant Cement’s manufacturing equipment is a source 

of HAP’s and fugitive dust.

61-62.5 Standard 1 

Fuel Burning Operations X

Giant Cement has a steam boiler to which these 

regulations apply.

61-62.5 Standard 2

Ambient Air Quality Standards X

Giant Cement’s manufacturing equipment emits criteria 

pollutants and it demonstrated compliance with this 

standard using air dispersion modeling.

61-62.5 Standard 3

Waste Combustion and Reduction X

If anything other than virgin fuel is burned then this 

standard applies. Giant Cement uses hazardous and 

non-hazardous wastes as Kiln fuels which are other than

virgin fuels.

61-62.5 Standard 4

Emissions from Process Industries X

Giant Cement’s Kilns, clinker coolers and raw material 

dryer are specified as subject to this regulation.

61-62.5 Standard 5 

Volatile Organic Compounds X

This standard specifies certain process industries. 

Cement plants are not specified therefore this is not 

applicable.

61-62.5 Standard 5 (LAER) X

Giant Cement’s New Kiln System VOC emissions will 

be 100 tpy over the baseline.

62.5 Standard 6

Alternative Emission Limitation Options X

Giant Cement has not requested any alternative 

emission limitations and so this is not applicable.

62.5 Standard 7

Prevention of Significant Deterioration X

Giant Cement’s existing plant is subject but has taken 

waste fuel input limits to remove themselves from 

applicability. The plant modifications are subject to a 

PSD review for VOC and CO emissions.

62.5 Standard 8 (Toxic Air Pollutants) X

Giant Cement’s manufacturing existing and new 

equipment emits and will emit toxic air pollutants. It 

has demonstrated compliance with this regulation using 

air dispersion modeling.

62.6 Section I

Control of Fugitive Particulate Matter In 

Non-Attainment Areas

X Giant Cement is located in an attainment area

62.6 Section II

Control of Fugitive Particulate Matter In 

Problem Areas

X Giant Cement is not located in a problem area
ATTACHMENT C

Applicable and Non-Applicable Federal and State Regulations 

Giant Cement

TV-0900-0002

Page 3 of 5

(permit updated 6/8/06)

TABLE 2. STATE REGULATIONS

Regulation Applicable Not 

Applicable Reason

62.6 Section III

Control of Fugitive Particulate Matter Statewide X

Giant Cement’s manufacturing equipment is 

a source of fugitive dust.

62.7 (Good Engineering Practice Stack Height) X

Giant Cement’s existing Kilns and the New 

Kiln System emit through stacks

62.63 

National Emission Standards

for

Hazardous Air Pollutants

X

Giant Cement is a major HAP source

62.68 (Chemical Accident Prevention Provisions) X

Giant Cement stores liquid hazardous waste 

fuels on-site.

62.70 (Title V Operating Permit Program) X

Giant Cement’s emissions are greater than 

the Title V thresholds.

62.72 (Acid Rain Program) X

A cement plant is not a source type listed in 

the applicability section of this regulation.

TABLE 3. FEDERAL REGULATIONS (40CFR60 NEW SOURCE PEFORMANCE STANDARDS)

Subpart Applicable Not

Applicable Reason

40CFR60 Subpart A (General Provisions) X

Giant Cement is subject to 40CFR60 Subpart 

Kb, 40CFR60 Subpart Y and 40CFR60 

Subpart OOO.

40CFR60 Subpart F

Standards of Performance for Cement Plants X

This subpart does not apply for sources 

complying with 40CFR63 Subpart LLL and 

40CFR63 Subpart EEE. Giant Cement is 

complying with 40CFR63 Subpart LLL and 

will comply with 40CFR63 Subpart EEE.

40CFR60 Subpart Kb

Standards of Performance for Volatile Organic Liquid 

Storage Vessels (Including Petroleum Liquid Storage 

Vessels) for Which Construction, Reconstruction, or 

Modification Commenced After July 23, 1984

X

Giant Cement has Liquid Waste Fuels Storage 

Tanks that will store volatile organic liquids.

40CFR60 Subpart Y 

Standards of Performance for Coal Preparation Plants X

Giant Cement has coal preparation equipment 

subject to the provisions of this subpart.

40CFR60 Subpart OOO 

Standards of Performance For Nonmetallic Mineral 

Processing Plants

X

Giant Cement has quarry and marl handing 

equipment subject to this subpart.

Other New Source Performance Standards X

All other New Source Performance Standards 

of 40CFR60 except 40CFR Subpart Kb, 

40CFR60 Subpart Y and 40CFR60 Subpart 

OOO do not apply because they apply to other 

types of sources. Giant is either not a type of 

source or does not operate equipment covered 

by those New Source Performance Standards.
ATTACHMENT C

Applicable and Non-Applicable Federal and State Regulations 

Giant Cement

TV-0900-0002

Page 4 of 5

(permit updated 6/8/06)

TABLE 4. FEDERAL REGULATIONS 

(40CFR61 NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS)

Subpart Applicable Not

Applicable Reason

Subpart A (General Provisions) X

Giant Cement is subject to 40CFR61 Subpart 

FF.

40CFR61 Subpart V X

40CFR63 Subpart DD gives Giant Cement the 

option of choosing this subpart to control 

equipment leaks. It also gives Giant the option 

of choosing 40CFR63 Subpart H.

40CFR61 Subpart FF 

National Emission Standard For Benzene Waste 

Operations

X

Giant Cement will process benzene-containing 

wastes.

Other NESHAPS X

All other NESHAPS except 40CFR61 Subpart 

FF and 40CFR61 Subpart V do not apply 

because they apply to other source types. Giant 

is either not a source type or does not operate a 

source type covered by those NESHAPS.

TABLE 5. FEDERAL REGULATIONS 

(40CFR63 NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES)

Subpart Applicable Not

Applicable Reason

Subpart A (General Provisions) X

Giant Cement is subject to 40CFR63 Subpart 

DD and 40CFR63 Subpart LLL. Effective 

September 30, 2003 it is also subject to 

40CFR63 Subpart EEE.

40CFR63 Subpart H 

National Emission Standards for Organic Hazardous 

Air Pollutants For Equipment Leaks

X

40CFR63 Subpart DD gives Giant the option of 

choosing this subpart to control equipment 

leaks. It also gives Giant the option of choosing 

40CFR61 Subpart V.

40CFR63 Subpart DD

National Emission Standards for Hazardous Air 

Pollutants from Off-Site Waste And Recovery 

Operations

X

Giant Cement accepts waste from off-site 

sources.

40CFR63 Subpart PP 

National Emission Standards For Containers X

Giant Cement will use containers to store and 

transport off-site wastes.

40CFR63 Subpart EEE

National Emission Standards for Hazardous Air 

Pollutants from Hazardous Waste Combustors

X

Giant Cement’s existing Kilns and the New

Kiln System are hazardous waste combustors. 

Effective September 30, 2003, it must be in 

compliance with the applicable provisions of 

this subpart for the existing Kilns and by the 

startup date of the New Kiln System.
ATTACHMENT C

Applicable and Non-Applicable Federal and State Regulations 

Giant Cement

TV-0900-0002

Page 5 of 5

(permit updated 6/8/06)

TABLE 5. FEDERAL REGULATIONS 

(40CFR63 NATIONAL EMISSION STANDARDS FOR HAZARDOUS AIR POLLUTANTS FOR SOURCE CATEGORIES)

Subpart Applicable Not

Applicable Reason

40CFR63 Subpart LLL

National Emission Standards for Hazardous Air 

Pollutants from the Portland Cement Manufacturing 

Industry

X

Giant Cement has equipment subject to this 

subpart.

Other National Emission Standards for Hazardous 

Air Pollutants X

All other subparts except 40CFR63 Subpart A, 

40CFR63 Subpart H, 40CFR63 Subpart DD, 

40CFR63 Subpart EEE and 40CFR63 Subpart 

LLL do not apply because they apply to other 

source types. Giant is either not a source type 

or does not operate a source type covered by 

those subparts.

TABLE 6. FEDERAL REGULATIONS (OTHER REGULATIONS)

Subpart Applicable Not

Applicable Reason

40CFR 64 (Compliance Assurance Monitoring) X

CAM has been incorporated into the 

requirements of 40CFR63 Subpart EEE 

and 40CFR63 Subpart LLL.
PERMIT ABBREVIATIONS AND ACRONYMS

As Arsenic

AMM Alternative Monitoring Method

AWFCO Automatic Waste Feed Cutoff

Be Beryllium

Btu British Thermal Unit

CEM Continuous Emission Monitor

CEMS Continuous Emission Monitoring System

CERCLA Comprehensive Environmental Response, Compensation, and Liability Act

CFR Code of Federal Regulations

CMS Continuous Monitoring System

CO Carbon Dioxide

COM Continuous Opacity Monitor

COMS Continuous Opacity Monitoring System

CPMS Continuous Particulate Monitoring System

cond. Condition

Cr Chromium

DRE Destruction and Removal Efficiency

dscm Dry Standard Cubic Meter

Equip. Equipment

EPA Environmental Protection Agency

ESV Emergency Safety Vent

o

F Fahrenheit

ft Feet

g Gram

HAP Hazardous Air Pollutant

HCl Hydrochloric Acid

hr Hour

ID Identification

kg Kilogram

lb Pound

Mg Megagram

m

3 Cubic Meter

MTEC Maximum Theoretical Equivalent Concentration

N/A Not Applicable

ng Nanogram

NO2 Nitrogen Dioxide

NSPS New Source Performance Standard

O&M Operation and Maintenance

O2 Oxygen

P Process Rate

PEMS Predictive Emission Monitoring System

PM Particulate Matter

PM10 Particulate Matter Size 10 microns or less

PMCD Particulate Matter Control Device

POHC Principal Organic Hazardous Constituent

ppm Part Per Million

ppmv Part Per Million Volume

PPT Pollutant Performance Test

PSD Prevention of Significant Deterioration

QA/QC Quality Assurance/Quality Control

RCRA Resource Conservation and Recovery Act

SFSS Solid Fuel Storage System

SO2 Sulfur Dioxide

SSM Startup, Shutdown and Malfunction

TEQ Toxicity Equivalence

THI Total Heat Input

tph Tons Per Hour

tpd Tons Per Day

TSP Total Suspended Particulate Matter

VOC Volatile Organic Compound
PERMIT ABBREVIATIONS AND ACRONYMS

VOL Volatile Organic Liquid

μg Microgram

% Percent

# Number
June 8, 2006

Giant Cement

P.O. Box 326

Harleyville, SC 29448

ATTENTION: Clint Roberts

Dear Mr. Roberts:

Re: Revised Title V Operating Permit TV-0900-0002

Enclosed please find your updated Title V Permit TV-0900-0002 that incorporates the minor 

changes made during construction of the New Kiln System. This permit replaces the 

corresponding operating permit issued on February 11, 2003.

Please review this permit carefully. Should you notice any errors or omissions, notify your permit 

engineer, Kirk Schneider, of this office, at (803) 898-4023.

Sincerely,

Carl W. Richardson, P.E., Director

Engineering Services Division

Bureau of Air Quality

CWR:KGS:pe

Enclosure

cc: Mark Hiott, Region 7 Charleston EQC Office

Scott Miller, EPA Region IV (via e-mail)

TV-0900-0002