### Form A

**COMPANY/FACILITY INFORMATION EXAMPLE**  Legal Parent Company / Legal Corporate Name Knauf Insulation GmbH **Facility**Name Knauf Insualtion **Facility**Address Street 1 Knauf Drive City Shelbyville State IN Zip Code 46176

**Technical Contact** Name Stephen Aldridge Technical Contact Title Corp. Manager EH&S Telephone 866-445-2363, ext. 8408

Email 

## steve.aldridge@knaufinsulation.com
**General Facility Information**

Is the facility currently a major source of HAP? Not as a result of Production of Building Insulation products as defined in Subpart NNN If No, did the facility take a limit of its potential HAP emissions to avoid classification as a major
source: NA If Yes, does the facility anticipate becoming an area source in the future due to any changes in process operations (i.e., eliminating the use of HAP binders): No date set Estimated date facility will no longer be a major source (mo/yr). NA If applicable, explain the reason that the facility will no longer be a major source in the future. NA

**Binder Use Data**
Does the facility currently use phenolformaldehyde binders? YesIf yes, how many lines currently use phenolformaldehyde binders? 4 lines periodically - BI products <5% (all 4 lines supplied glass from the 611 furance) Does the facility plan on phasing out the use of phenol-formaldehyde binders completely? If yes, what is the anticipated date of the complete phase out? NA

Will this phase out change the facility status from a Major source to an Area source? NA



## Wool Fiberglass 2011 ICR**Form B**

**FURNACE INFORMATION**

2 

# CBI = Confidentail Business Information

**Fill out the following information for EACH** **furnace at your facility (list each furnace individually):**

Furnace Unit ID Furnace Type Does this furnace share a stack or control device with other units? If Yes, List the Unit

IDs that share a stack with this furnace Original Date of

Construction (mo/yr) Most Recent

Rebuild (mo/yr) Estimated

future rebuild (mo/yr) Max Operating

Furnace Temperature (F) Average

Temperature of Molten Glass Exiting Furnace (F) Average Mass

of Molten Glass Exiting the Furnace (Tons/hr) Average

Volume of Molten Glass Exiting the Furnace (ft

3/hr) Average Pull Rate (tons/hr) Total Interior

Surface Area of Furnace below Glass Melt Line (ft2)* Total Interior

Surface Area of Furnace above Glass Melt Line (ft2)* Glass Contact

Floor Breast Wall -

below Glass Melt Line Breast Wall - at

and above Glass Melt Line Side Wall -

below Glass Melt Line Side Wall - at

and above Glass Melt Line Back Wall -

below Glass Melt Line Back Wall -at

and above Glass Melt Line Frontwall above

glass line Crown Port Neck Throat

602 Cold Top

Electric No NA Jul-07 CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI

611 Cold Top

Electric No NA Feb-08 CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI CBI

Furnace Unit ID Type of

Control Device Pollutants

Controlled Date of Original

Installation Date of Next Major

Maintenance Event (mo/yr) Type of

Control Device Pollutants

Controlled Date of

Original Installation Date of Next

Major Maintenance Event (mo/yr) Type of Control

Device Pollutants

Controlled Date of Original

Installation Date of Next

Major Maintenance Event (mo/yr) #REF! ESP SO2 05/1991 07/1905 Baghouse PM 05/1991 07/1905 NA NA NA NA 602 Baghouse PM CBI CBI NA NA NA NA NA NA NA NA 611 Baghouse PM CBI CBI NA NA NA NA NA NA NA NA

0 0 0 0 0 0 0 0

* If there are special design characteristics to be considered, please submit drawings or schematics to indicate how surface area calculations were made. Control Device 1 Control Device 2 Control Device 3 **For each furnace you must attach a purchase order or similar documentation that verifies the chrome percentages of the refractory materials listed below.**

**Percentage of Chromite/Chromium Oxide (See Refractory Manufacturer Spec Sheets Below Tables in CBI Version of Spreadsheet)**  List the TOTAL number ofglass-meltingfurnaces at your facility (include any furnaces not currently operating). Do not group furnaces that share a stack and/or control device together. Do not include pot and marble units, specialty, or glass marble melting



### Wool Fiberglass 2011 ICR**EMISSION TEST DATA RESULTS**

Furnace Unit ID Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour) Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour) Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour) Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled/hour)
#REF!

602 Test to be run

on December 13-16, 2011 611 0 0 0 0 0 0 0 0

Furnace Unit ID Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour) Run 1 Run 2 Run 3 Average Pull Rate of Furnace During Test Runs (ton of glass pulled / hour)
#REF! 602

611 0 0 0 0 0 0 0 0 Method 29 Total Chromium Results**(lb/ton)**

Method 0061 Hexavalent Results**(lb/ton)** Method 29 Filterable PM Results**(lb/ton)**

Method 0061 Total Chrome Results**(lb/ton)** Method 29 Filterable Chromium Results **(lb/ton)** Method 29 Vaporous Chromium Results **(lb/ton)**



### Wool Fiberglass 2011 ICR