3/5/2010 OMB Proposal Package Version of Cost Impacts for Existing Major Sources - Option 4

For all units <10 and all natural gas units -- regardless of size

 conduct a tune-up

For all refinery gas units >10 mmBtu/hr

For all units >=10 mmBtu/hr except biomass dutch ovens and PC coal

CONTROL Costs

For all units >= 10 mmBtu/hr: conduct tests for mercury, assumed a one-time test. Assumed each facility would install an activated ca 

the combustion devices to filter the RFG prior to combustion. Assumed one gas treatment bed per facility. Costed bed and carbon de 

sum of the unit design capacities of RFG units at a facility. 

 

for PM (cost out an ESP if a FF is not required for Hg and not al 

for HC 

for D/F (cost out ACI 

Caveats:

If a unit has a fabric filter installed and does not meet the Hg floor add in costs for activated carbon injection (ACI).

If a unit already has a FF and ACI installed, assume that the unit can increase the efficiency of the existing ACI system, and that only 

would be necessary to meet the floor.

If a unit has a scrubber installed and does not meet the Hg limit, install a FF.

If a unit has a scrubber installed and does not meet the HCl limit, add costs for increasing the caustic rate to improve the efficiency of 

If a unit is installing a wet scrubber for HCl control, the scrubber is expected to achieve a co-benefit of 10% reduction in mercury. If a 

mercury limit by 10% or less we used a least cost estimate and assumed they would meet the Hg floor with the scrubber instead of co 

fabric filter.

If a unit did not need to install a FF for mercury control, and installed a wet scrubber for HCl control, the scrubber was expected to ac 

PM emissions. If a unit is above the PM limit by 85% or less we used a least cost estimate and asssumed the unit would meet the P 

scrubber instead of having to cost out an ESP for additional PM control.

Combustion Controls for CO

1. If a unit's baseline emissions exceed the floor: cost out a tune-up for all units with a baseline CO <= 400 ppm @ 3% O2. Most boile 

operate at or around 400 ppm and a tune-up is expected to be able to allow the unit to meet the floor.

2a. cost out a replacement burner for PC-coal, liquid and gas units if baseline CO is between 400 and 1000 ppm. 

2b. Cost out advanced combustion controls (linkageless boiler management systems) for stoker, fuel cell, fluidized bed units if baseli 

and 1000 ppm. 

3. cost out a CO oxidation catalyst for units with baseline CO > 1000 ppm @ 3% O2. 

2a. cost out a new burner if baseline CO is between 1200 and 3,000 ppm @ 3% O2.

3. cost out a CO oxidation if CO baseline is >3000 ppm @ 3% O2

For Dutch Ovens >=10 mmBtu/hr p pp @ 

operate at or around 400 ppm and a tune-up is expected to be able to allow the unit to meet the floor.

2. cost out advanced combustion controls (linkageless boiler management systems) if baseline CO is between 5,000 and 12,500 ppm 

3. cost out a CO oxidation if CO baseline emission is >12,500 ppm @ 3% O2

For all other units >=10 mmBtu/hr, when the baseline emissions exceed the floor:

TESTING and MONITORING Costs for >=10 mmBtu/hr

For boilers designed to burn solid:

Include annual testing costs for PM, HCl, Hg, D/F and a THC monitor for units>100 mmBtu/hr; for smaller units a THC test.Cost out a 

>250. If unit requires a scrubber to be installed to control HCl, cost out scrubber parametric monitoring. If unit requires an FF control, 

unit does not have a wet scrubber and is less than 250, cost out an opacity monitor. If a unit requres ACI, cost out carbon injection ra 

For boilers designed to burn liquid fuels:

For PC Coal Units >=10 mmBtu/hr

1. If a unit's baseline emissions exceed the floor: cost out a tune-up for all units with a baseline CO <= 1200 ppm @ 3% O2. Most boi 

operate at or around 400 ppm and a tune-up is expected to be able to allow the unit to meet the floor.
Include annual testing costs for PM, HCl, Hg, D/F and a THC monitor for units>100 mmBtu/hr; for smaller units a THC test.Cost out a 

>250. If unit requires a scrubber to be installed to control HCl, cost out scrubber parametric monitoring. If unit requires an FF control, 

unit does not have a wet scrubber and is less than 250, cost out an opacity monitor. If a unit requres ACI, cost out carbon injection ra 

For boilers designed to burn gas fuels:

Include annual testing costs for PM, HCl, Hg, D/F and a CO monitor for units>100 mmBtu/hr; for smaller units a THC test. If unit requ 

installed to control HCl, cost out scrubber parametric monitoring if unit requires a FF, cost out a BLD. Gas units are not required to co 

CEMS, regardless of their size.
arbon bed upstream of 

emand based on the 

for Hg (cost out a FF)

ready installed on unit)

 Cl (cost out a scrubber)

I if need for Hg control)

y minor adjustments 

f the scrubber.

unit is above the 

osting out a separate 

hieve 85% reduction in 

M floor with the 

ers are designed to 

ne CO is between 400 

g 

m @ 3% O2.

a PM CEMS for units 

cost out a BLD; If a 

ate monitoring.

ilers are designed to 
a PM CEMS for units 

cost out a BLD; If a 

ate monitoring.

uires a scrubber to be 

onduct opacity or PM 
Hg Floor Hg (lb/MMBtu) Original Fuel CRFG Unit? Facility name TOTAL ANNU TCI Retrofit FactorNAICS

1.9E-09 6.06784E-07 Gas 1 yes AKTesoro 11556966.2 17633578.7 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes AKTesoro-Ke 138857.989 70319.3671 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes ALHuntRefinin 11910435.4 18196823.9 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes CAConocoPh 24166347.5 37726340.5 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes CAConocoPh 39916610.7 62824025.8 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes CAExxonMob 44477395.5 70091532.4 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes CATesoro 43102320 67900380.9 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes COSEIncCom 18027932.8 27944916.5 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes DEPremcorG 44145541.6 69562730.7 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes ILExxonMobil5 39863214 62738939.3 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes ILMarathon 57624900.2 91041781.4 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes ILWoodRiverR 68607852.5 108542866 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes INBPWhitingR 78423579.3 124184002 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes INCountrymar 5811913.74 8478968.65 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes KSCoffeyville 26270266 41078886.6 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes KSNCRA 19472986 30247575.9 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes KYCatlettsbur 39667896.8 62427705.8 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes LACalumet 12342551.6 18885391.2 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes LACitgoLakeC 90348608.4 143186264 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes LAConocoPhi 2609082.21 3375329.62 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes LALakeCharle 182987.499 140638.734 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes LAValeroRefin 40295683.2 63428069.1 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes MIMarathonO 10658304.7 16201582.2 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes MNStPaulPar 14365183.5 22108409 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes MSChevronPa 83426726.4 132156403 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes MTCHSLaure 15212999.6 23459384.7 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes MTExxonMob 9943406.67 15062408.4 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes MTMontanaR 1175755.75 1091356.58 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes NCCertainTee 403635.046 492235.57 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes NJConocoPhi 31230599.4 48983064.8 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes NJHessCorp- 3759979.81 5209258.72 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes NJMotivaSew 138857.989 70319.3671 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes NJSunocoWe 30552637.7 47902748.3 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes NJValeroPaul 29650763 46465631.4 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes OHLimaRefin 32372855.7 50803224.2 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes OHMarathonR 12441136.9 19042484.6 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes OHOwensCor 581123.932 775060.064 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes OKConocoPh 38131572.1 59979607.4 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes OKSinclairTul 18585729.8 28833753.3 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes OKSunocoTu 12016611 18366012.3 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes OKVRCOklah 17479844.3 27071550 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes OKWynnewoo 11992692.8 18327899.2 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes PAARGBradfo 2282523.84 2854966.31 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes PAInternation 138857.989 70319.3671 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes PASunocoMa 24753270 38661588 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes PASunocoPh 37136892.9 58394608.8 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes PAUnitedRefi 4541954.72 6455317.9 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TNValeroMem 21721572.7 33830647.5 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXDeerParkC 3765275.36 5217697.04 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXDeerParkR 51283931 80937591.6 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXDiamondSh 32007278.8 50220685.6 1.6 324
1.9E-09 6.06784E-07 Gas 1 yes TXDiamondSh 26321632.8 41160738.4 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXMOTIVAEn 58857437.4 93005801.3 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXSouthHous 4215396.35 5934954.59 1.6 221

1.9E-09 6.06784E-07 Gas 1 yes TXTotalPetroc 42747342.2 67334731.9 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXValeroCorp 31941878.8 50116472.3 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXValeroHous 5565759.34 8086727.22 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXValeroPortA 54336975.7 85802548.7 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXValeroTexa 42294750 66613536.5 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes TXWesternRe 18486879.7 28676237.9 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes UTBigWestOi 4124357.17 5789885.73 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes UTChevronSa 10055495.6 15241019.6 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes UTHollyRefini 6576325.1 9697040.73 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes UTTesoro 2445096.95 3114022.85 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes VAWesternRe 12356408.2 18907471.4 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes WAConocoPh 13553200.5 20814532.7 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes WAShellPuge 14626430.2 22524699.7 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes WATesoroAn 18089714.1 28043363.6 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes WAUSOilandR 4347431.84 6145350.13 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes WIMurphyOilR 4750246 6787225.31 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes WVSunocoInc 138857.989 70319.3671 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes WYSinclairCa 3895898.7 5425842.37 1.6 324

1.9E-09 6.06784E-07 Gas 1 yes WYSinclairWy 14296341.5 21998710.8 1.6 324
All but one facility is in NAICS 

324
NAICS

CountOfFacil

ityID

SumOfAnnualized 

Energy Audit Cost 

at 7%

111 1 854

113 1 854

115 1 854

211 24 20496

212 14 11956

221 182 3329144

311 109 1993828

312 5 91460

313 14 256088

314 1 18292

316 3 54876

321 184 3365728

322 168 3073056

323 33 603636

324 72 1317024

325 220 4024240

326 88 1609696

327 41 749972

331 57 1042644

332 46 841432

333 13 237796

334 2 36584

335 12 219504

336 100 1829200

337 45 823140

339 15 274380

423 1 854

424 1 854

441 1 854

481 7 5978

482 1 854

486 60 51240

488 3 2562

493 5 4270

531 1 854

541 8 6832

561 1 854

562 7 5978

611 29 24766

622 4 3416

623 1 854

811 1 854

921 2 1708

928 23 19642
NAICS

Number of 

Facilities

Total Annualized 

Costs

Testing and 

Monitoring Only - 

TAC

Control Only -

TAC

Control Only -Total 

Capital Investment Fuel Savings $/yr

Total TAC 

considering Fuel 

Savings

111 1 12,401,474 413,330 11,988,144 34,682,063 74,554 12,326,920 

113 1 1,186,406 69,400 1,117,006 2,845,861 - 1,186,406 

115 1 4,164,338 247,237 3,917,101 5,076,058 70,827 4,093,512 

211 24 58,732,441 2,692,350 56,040,092 146,234,787 3,035,089 55,697,352 

212 14 100,458,888 3,101,471 97,357,416 254,338,793 1,346,194 99,112,693 

221 182 1,085,926,140 32,632,579 1,053,293,561 2,598,675,214 18,913,713 1,067,012,427 

311 109 641,350,028 24,301,554 617,048,474 1,449,958,901 14,702,324 626,647,705 

312 5 37,105,112 1,258,376 35,846,736 89,908,966 340,154 36,764,958 

313 14 28,195,843 1,559,869 26,635,974 77,686,871 690,222 27,505,621 

314 1 5,780,770 229,131 5,551,639 16,970,815 43,696 5,737,074 

316 3 3,487,864 227,800 3,260,064 7,556,283 130,220 3,357,644 

321 184 440,488,472 23,485,076 417,003,396 1,097,645,876 1,577,222 438,911,250 

322 168 1,838,802,611 45,309,218 1,793,493,392 4,175,035,013 25,909,475 1,812,893,136 

323 33 52,780,274 2,476,270 50,304,004 131,646,536 1,492,771 51,287,504 

324 72 1,911,777,713 65,979,383 1,845,798,330 5,914,814,131 58,766,921 1,853,010,792 

325 220 1,649,318,978 52,031,768 1,597,287,210 4,429,357,243 53,721,682 1,595,597,296 

326 88 173,281,444 7,941,455 165,339,989 444,108,545 7,310,399 165,971,045 

327 41 17,907,429 1,012,600 16,894,829 44,345,321 888,516 17,018,913 

331 57 518,547,377 15,164,414 503,382,963 1,371,188,869 23,513,138 495,034,239 

332 46 89,704,560 4,667,341 85,037,219 204,679,762 3,185,671 86,518,889 

333 13 126,775,579 2,418,531 124,357,048 273,810,791 1,826,573 124,949,006 

334 2 20,540 - 20,540 84,201 45,798 (25,258)

335 12 12,686,699 635,124 12,051,575 34,430,958 493,405 12,193,294 

336 100 282,714,273 14,650,251 268,064,023 807,330,999 11,801,397 270,912,876 

337 45 48,506,552 3,363,974 45,142,578 118,854,658 575,819 47,930,733 

339 15 9,315,841 572,628 8,743,213 26,711,787 365,066 8,950,776 

423 1 788,650 41,100 747,550 1,404,742 - 788,650 

424 1 3,160 - 3,160 12,954 8,815 (5,655)

441 1 3,717,676 199,585 3,518,091 11,065,841 200,782 3,516,894 

481 7 21,715,332 1,033,308 20,682,023 59,031,779 997,490 20,717,841 

482 1 3,165,710 247,594 2,918,116 6,805,734 88,786 3,076,924 

486 60 44,534,404 2,393,439 42,140,965 109,399,245 1,815,561 42,718,843 

488 3 9,571,304 295,740 9,275,564 25,292,419 18,898 9,552,407 

493 5 5,270,104 242,725 5,027,380 12,329,647 105,419 5,164,685 

531 1 4,839,922 341,139 4,498,783 17,808,847 258,635 4,581,286 

541 8 36,050,387 1,901,292 34,149,095 107,699,977 1,585,762 34,464,625 

561 1 548,716 26,031 522,685 2,121,199 1,511 547,205 

562 7 8,735,491 463,646 8,271,844 24,748,332 360,092 8,375,399 

611 29 203,186,964 9,815,651 193,371,313 528,684,138 7,868,636 195,318,328 

622 4 14,905,542 900,562 14,004,980 36,841,913 148,986 14,756,556 

623 1 1,371,674 69,400 1,302,274 3,366,430 28,646 1,343,028 

811 1 2,369,379 123,000 2,246,379 4,929,968 109,217 2,260,161 

921 2 1,590,755 78,094 1,512,661 5,172,051 42,496 1,548,259 

928 23 210,163,362 8,885,674 201,277,688 541,798,165 11,159,869 199,003,493 

TOTALS 1,607 9,723,946,179 333,499,114 9,390,447,065 25,256,492,682 255,620,448 9,468,325,731 
NAICS

Number of 

Facilities

Total Annualized 

Costs

Testing and 

Monitoring Only - 

TAC Control Only -TAC

Control Only -Total 

Capital Investment Fuel Savings $/yr

Total TAC considering 

Fuel Savings

111 1 8,185,583 385,430 7,799,298 34,419,447 74,554 8,111,029

113 1 922,082 59,300 861,928 2,816,784 - 922,082

115 1 2,198,008 211,206 1,985,948 3,831,089 70,827 2,127,181

211 24 5,165,833 182,218 4,963,119 14,692,288 3,964,856 1,200,977

212 14 46,561,500 1,449,224 45,100,320 145,302,471 1,480,301 45,081,199

221 182 701,927,982 24,002,751 670,380,690 1,941,096,943 19,655,461 682,272,521

311 109 266,635,744 13,304,329 251,337,588 720,988,418 15,962,244 250,673,500

312 5 24,367,847 665,821 23,610,566 57,714,119 366,585 24,001,262

313 14 8,749,756 542,106 7,951,562 28,168,578 697,982 8,051,774

314 1 3,900,753 177,900 3,704,561 13,932,044 43,696 3,857,056

316 3 2,547,240 170,600 2,321,764 6,821,297 130,220 2,417,020

321 184 278,936,012 18,910,272 256,660,012 895,320,681 1,803,704 277,132,308

322 168 1,115,344,403 32,213,573 1,080,057,774 3,096,535,161 27,899,274 1,087,445,129

323 33 3,364,706 119,931 2,641,139 7,964,024 1,593,360 1,771,346

324 72 1,721,023,849 2,264,329 56,918,133 177,379,909 141,839,276 1,579,184,574

325 220 547,774,016 19,061,966 524,687,810 1,658,549,846 75,892,845 471,881,172

326 88 31,051,469 1,716,042 27,725,731 91,097,134 7,626,688 23,424,781

327 41 1,278,569 54,200 474,397 1,359,278 922,336 356,232

331 57 250,170,668 5,118,008 244,010,016 770,373,838 23,967,612 226,203,056

332 46 10,858,413 608,309 9,408,672 21,573,433 3,195,799 7,662,614

333 13 78,802,253 963,621 77,600,836 205,055,865 1,898,656 76,903,598

334 2 57,124 - 20,540 84,201 45,798 11,326

335 12 1,548,777 57,331 1,271,942 4,058,301 493,405 1,055,373

336 100 74,480,953 4,218,664 68,433,088 232,920,542 12,441,369 62,039,583

337 45 30,137,071 2,641,606 26,672,325 87,530,617 575,819 29,561,252

339 15 948,390 43,200 630,810 1,897,213 365,066 583,324

423 1 528,400 31,300 496,246 1,149,947 - 528,400

424 1 4,014 - 3,160 12,954 8,815 (4,801)

441 1 5,594 - 4,740 19,431 200,782 (195,188)

481 7 6,992,943 367,560 6,619,406 22,646,896 1,053,658 5,939,285

482 1 1,116,761 148,800 967,107 2,492,136 94,033 1,022,728

486 60 417,800 - 366,560 1,502,664 1,911,889 (1,494,089)

488 3 5,453,982 235,809 5,215,611 20,623,406 18,898 5,435,085

493 5 1,484,082 93,900 1,385,912 4,880,114 105,419 1,378,662

531 1 8,754 - 7,900 32,385 258,635 (249,881)

541 8 10,045,228 662,915 9,375,481 35,587,763 1,585,762 8,459,466

561 1 2,434 - 1,580 6,477 1,511 923

562 7 2,533,043 173,865 2,353,200 8,388,788 421,775 2,111,268

611 29 92,682,138 5,435,614 87,221,758 270,143,826 8,367,714 84,314,424

622 4 7,813,285 734,306 7,075,563 24,606,277 187,384 7,625,901

623 1 1,048,256 59,300 988,102 3,333,610 28,646 1,019,610

811 1 1,806,242 93,900 1,711,488 4,512,877 109,217 1,697,024

921 2 9,608 - 7,900 32,385 42,496 (32,888)

928 23 87,021,874 3,456,729 83,545,503 251,700,998 11,221,823 75,800,052

TOTALS 1607 $ 5,435,913,441 $ 140,635,937 $ 3,604,577,787 $ 10,873,156,455 $ 368,626,192 $ 5,067,287,249