Page:1 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden


### 140200 Generator/A **lternator and Regulator Subsy stem** 

1 **00 Assembly of Generator/Alternator and Regulator Subsystem**  **0.53 $**  **2.38**

**$ 0.37** 

**$ 3.28** 

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$ 3.28** 

**$**
**-**

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**-**

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**-**

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**-**

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**-**

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**-**

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2 **01 Generator/Alternator**  **58.93 $**  **24.38**

**$ 62.54** 

**$ 145.85** 

**$ 0.73** 

**$ 9.48** 

**$ 8.75** 

**$ 3.65** 

**$ 22.61** 

**$ 0.09** 

**$ 168.54** 

**$**
**-**

**$**
**-**

**$**
**-**

**$ 42.06** 

**$ 17.88** 

**$ 45.21** 

**$ 105.15** 

**$**
3 **70 Pipes, Hoses, Ducting**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

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4 **75 Brackets**  **0.12 $**  **0.05**

**$ 0.07** 

**$ 0.24** 

**$ 0.00** 

**$ 0.02** 

**$ 0.01** 

**$ 0.01** 

**$ 0.04** 

**$ 0.01** 

**$ 0.28** 

**$**
**-**

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**-**

**$**
**-**

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**-**

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**-**

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**-**

**$**
5 **80 Boltings**  **- $** 
**-**

**$**
**-**

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**-**

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**-**

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**-**

**$** 

### BASE TECHNOLOGY GENERAL PART INFORMATION:

**System ED&T/R&D**  **(x1000)** Sub-Subsystem Description **Investment (X1000)**  Markup **Net Component/**  **Assembly Cost Impact to**  **OEM Total Markup**  **Cost (Component/**  **Assembly) Total** 

**Packaging Cost**  **(Component / Assembly)** ItemSubsystem Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)** 

### SYSTEM & SUBSYSTEM DESCRIPTION **NEW TECHNOLOGY GENERAL PART INFORMATION: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV**  **(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly) Tooling**  **(x1000)** 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: 0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

6 **85 Sealing Elements**  **0.26 $**  **0.31**

**$ 0.14** 

**$ 0.71** 

**$ 0.00** 

**$ 0.04** 

**$ 0.03** 

**$ 0.01** 

**$ 0.08** 

**$**
**-**

**$ 0.79** 

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
7 **90 Bearing Elements**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

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8 **99 Miscellaneous**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

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09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:2 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden 

### BASE TECHNOLOGY GENERAL PART INFORMATION:

**System ED&T/R&D**  **(x1000)** Sub-Subsystem Description **Investment (X1000)**  Markup **Net Component/**  **Assembly Cost Impact to**  **OEM Total Markup**  **Cost (Component/**  **Assembly) Total** 

**Packaging Cost**  **(Component / Assembly)** ItemSubsystem Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)** 

### SYSTEM & SUBSYSTEM DESCRIPTION **NEW TECHNOLOGY GENERAL PART INFORMATION: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV**  **(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly) Tooling**  **(x1000)** 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: 0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**59.83 $**  **27.12**

**$ 63.12** 

**$ 150.07** 

**$ 0.73** 

**$ 9.54** 

**$ 8.79** 

**$ 3.66** 

**$ 22.72** 

**$ 0.09** 

**$ 172.89** 

**$**
**-**

**$**
**-**

**$**
**-**

**$ 42.06** 

**$ 17.88** 

**$ 45.21** 

**$ 105.15** 

**$ SUBSYSTEM ROLL-UP** 

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:3 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT



### 140200 Generator/A **lternator and Regulator Subsy stem** 

1 **00**
2 **01**
3 **70**
4 **75**
5 **80**ItemSubsystem 

### SYSTEM & SUBSYSTEM DESCRIPTION

End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

**- $** 
**-**

**$**
**-**

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**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

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**-**

**$**
**-**

**$ 0.53** 

**$ 2.38** 

**$ 0.37** 

**$ 3.28** 

**$**
**-**

**$**
**-**

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**-**

**$**
**-**

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**-**

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**-**

**$ 3.28** 

**$**
**-**

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**-**

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**0.47 $**  **6.60**

**$ 6.13** 

**$ 2.51** 

**$ 15.71** 

**$ 0.09** 

**$ 120.95** 

**$**
**-**

**$**
**-**

**$**
**-**

**$ 16.87** 

**$ 6.50** 

**$ 17.33** 

**$ 40.70** 

**$ 0.26** 

**$ 2.88** 

**$ 2.62** 

**$ 1.13** 

**$ 6.89** 

**$ (0.00)** 

**$ 47.59** 

**$**
**-**

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**-**

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**-**

**$ 0.12** 

**$ 0.05** 

**$ 0.07** 

**$ 0.24** 

**$ 0.00** 

**$ 0.02** 

**$ 0.01** 

**$ 0.01** 

**$ 0.04** 

**$ 0.01** 

**$ 0.28** 

**$**
**-**

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### BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE** 

Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)** Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  **System ED&T/R&D**  **(x1000) Tooling** 

**(x1000) System**  **ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)**

6 **85**
7 **90**
8 **99**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0 -** 

**$**
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**-**

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**-**

**$ 0.26** 

**$ 0.31** 

**$ 0.14** 

**$ 0.71** 

**$ 0.00** 

**$ 0.04** 

**$ 0.03** 

**$ 0.01** 

**$ 0.08** 

**$**
**-**

**$ 0.79** 

**$**
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0 **0 -** 

**$**
**-**

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**-**

**$**
**-**

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**-**

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**-**

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**-**

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**-**

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**-**

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**-**

**$**

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:4 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFTItemSubsystem 

### SYSTEM & SUBSYSTEM DESCRIPTION

End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D 

### BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE** 

Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)** Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  **System ED&T/R&D**  **(x1000) Tooling** 

**(x1000) System**  **ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000)**

**0.47 $**  **6.60**

**$ 6.13** 

**$ 2.51** 

**$ 15.71** 

**$ 0.09** 

**$ 120.95** 

**$**
**-**

**$**
**-**

**$**
**-**

**$ 17.77** 

**$ 9.24** 

**$ 17.91** 

**$ 44.92** 

**$ 0.26** 

**$ 2.94** 

**$ 2.67** 

**$ 1.15** 

**$ 7.01** 

**$ 0.00** 

**$ 51.94** 

**$**
**-**

**$**
**-**

**$**

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:5 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT



### 140200 Generator/A **lternator and Regulator Subsy stem** 

1 **00**
2 **01**
3 **70**
4 **75**
5 **80**ItemSubsystem 

### SYSTEM & SUBSYSTEM DESCRIPTION

**- $** 

**- $** 

**- $** 

**- $** 

**- $**  **Investment(X1 000)** 

6 **85**
7 **90**
8 **99**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0**
0 **0 -** 

**$**

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 

**- $** 
0 **0 -** 

**$**

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:6 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFTItemSubsystem 

### SYSTEM & SUBSYSTEM DESCRIPTION

**Investment(X1 000)** 

**- $** 

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:1 of 4 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

0 **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$** 

### 140200 Generator/A **lternator and Regulator Subsy stem** 

1 **00 Assembly of Generator/Alternator and Regulator Subsystem**  **0.53 $**  **2.38**

**$ 0.37** 

**$ 3.28** 

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$ 3.28** 

**$**
**-**

**$** A Assembly of Generator/Alternator Subsystem to Vehilce 14 02 00

- N0402

- 01 1 Full 1 0.53 $ 2.38

$ 0.37

$ **3.28**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$ **3.28**

**$**
**-**

**$**

2 **01 Generator/Alternator**  **58.93 $**  **24.38**

**$ 62.54** 

**$ 145.85** 

**$ 0.73** 

**$ 9.48** 

**$ 8.75** 

**$ 3.65** 

**$ 22.61** 

**$ $0.09**  **168.54 $** 
**-**

**$** A Starter Generator Assembly 14 02 01

- N0402

- 01 1 Full 1 $58.93 $24.38 $62.54 **145.85 $**  $0.73 $9.48 $8.75 $3.65 **22.61 $**  $0.09 **168.54 $** 
**-**

**$ Total**  **Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  **System**

**ED&T/R&D (x1000)**  Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly Name/Description Part Number 

### NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

3 **70 Pipes, Hoses, Ducting**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
4 **75 Brackets**  **0.12 $**  **0.05**

**$ 0.07** 

**$ 0.24** 

**$ 0.00** 

**$ 0.02** 

**$ 0.01** 

**$ 0.01** 

**$ 0.04** 

**$ 0.01** 

**$ 0.28** 

**$**
**-**

**$** A V Retaining Bracket, 36 Volt W ires 14 02 75

- N0402

- 01 1 Full 1 0.12 $ 0.05

$ 0.07

$ **0.24**

**$** 0.00

$ 0.02

$ 0.01

$ 0.01

$ **0.04**

**$** 0.01

$ **0.28**

**$**
**-**

**$**

5 **80 Boltings**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$** C V Bolt, Large W ire to Alt. 14 02 80

- N0402

- 03 2 Full 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle - $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**

D V Bolt, HV W ire to Alternator 14 02 80

- N0402

- 04 3 Full 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle - $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**

E V Bolt, Cover, Alternator W ires 14 02 80

- N0402

- 05 4 Full 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle - $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**

F V Bolt, Bracket, Back of Alt 14 02 80

- N0402

- 06 2 Full 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle - $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**

6 **85 Sealing Elements**  **0.26 $**  **0.31**

**$ 0.14** 

**$ 0.71** 

**$ 0.00** 

**$ 0.04** 

**$ 0.03** 

**$ 0.01** 

**$ 0.08** 

**$**
**-**

**$ 0.79** 

**$**
**-**

**$** A V Cover, 36V W ires, Alternator 14 02 85

- N0402

- 01 1 1 0.26 $ 0.31

$ 0.14

$ **0.71**

**$** 0.00

$ 0.04

$ 0.03

$ 0.01

$ **0.08**

**$**

-

$ **0.79**

**$**
**-**

**$**
B V Rubber Insert, Under Cover 14 02 85

- N0402

- 02 2 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle

7 **90 Bearing Elements**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$ $**  **$** $ **$ $** 

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:2 of 4 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D **Total Packaging**  **Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to OEM**  **System**

**ED&T/R&D (x1000)**  Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly Name/Description Part Number 

### NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

8 **99 Miscellaneous**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
59.83 $ 27.12

$ 63.12

$ **150.07**

**$** 0.73

$ 9.54

$ 8.79

$ 3.66

$ **22.72**

**$** 0.09

$ **172.89**

**$**
**-**

**$**

**NOTES: 1.**  **No** Complete Subsystem Quote

(Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology** 

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:3 of 4 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

0 

### 140200 Generator/A **lternator and Regulator Subsy stem** 

1 **00 Assembly of Generator/Alternator and Regulator Subsystem**  A Assembly of Generator/Alternator Subsystem to Vehilce 14 02 00

- N0402

- 01 1 Full 1

2 **01 Generator/Alternator** 

A Starter Generator Assembly 14 02 01

- N0402

- 01 1 Full 1 Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$ Investment**  **(X1000) Tooling**  **(x1000)**

3 **70 Pipes, Hoses, Ducting** 

4 **75 Brackets** 

A V Retaining Bracket, 36 Volt W ires 14 02 75

- N0402

- 01 1 Full 1

5 **80 Boltings** 

C V Bolt, Large W ire to Alt. 14 02 80

- N0402

- 03 2 Full 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle
D V Bolt, HV W ire to Alternator 14 02 80

- N0402

- 04 3 Full 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle E V Bolt, Cover, Alternator W ires 14 02 80

- N0402

- 05 4 Full 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle F V Bolt, Bracket, Back of Alt 14 02 80

- N0402

- 06 2 Full 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle
6 **85 Sealing Elements** 

A V Cover, 36V W ires, Alternator 14 02 85

- N0402

- 01 1 1
B V Rubber Insert, Under Cover 14 02 85

- N0402

- 02 2 1 PIA to Assembly of Generator/Alternator Subsystem to Vehicle

7 **90 Bearing Elements**  **- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:4 of 4 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part NumberQTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

8 **99 Miscellaneous** 

**NOTES: 1.**  **No** Complete Subsystem Quote

(Yes/No)

**= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  **Investment (X1000)**  **Tooling (x1000)** 

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:1 of 2 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

0 **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$** 

### 140200 Generator/A **lternator and Regulator Subsy stem** 

1 **00 Assembly of Generator/Alternator and Regulator Subsystem**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
2 **01 Generator/Alternator**  **42.06 $**  **17.88**

**$ 45.21** 

**$ 105.15** 

**$ 0.47** 

**$ 6.60** 

**$ 6.13** 

**$ 2.51** 

**$ 15.71** 

**$ 0.09** 

**$ 120.95** 

**$**
**-**

**$**

A Alternator Assembly 14 02 01

- B0402

- 01 1 Full 1 Price calculated using service price for base alternator and scaled using a value developed from HEV calculated to service price ratio. 42.06 $ 17.88

$ 45.21

$ **105.15**

**$** 0.47

$ 6.60

$ 6.13

$ 2.51

$ **15.71**

**$** 0.09

$ **120.95**

**$**

-

$ 

### BASE TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

### BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

### BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part Number Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Net Component/**  **Assembly Cost Impact to**  **OEM System** 

**ED&T/R&D (x1000)**  Markup **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

calculated to service price ratio.

3 **70 Pipes, Hoses, Ducting**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
4 **75 Brackets**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
5 **80 Boltings**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
6 **85 Sealing Elements**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
7 **90 Bearing Elements**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
8 **99 Miscellaneous**  **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$**
42.06 $ 17.88

$ 45.21

$ **105.15**

**$** 0.47

$ 6.60

$ 6.13

$ 2.51

$ **15.71**

**$** 0.09

$ **120.95**

**$**
**-**

**$**

**NOTES: 1.**  **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) **N**

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:2 of 2 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

0 

### 140200 Generator/A **lternator and Regulator Subsy stem** 

1 **00 Assembly of Generator/Alternator and Regulator Subsystem** 

2 **01 Generator/Alternator** 

A Alternator Assembly 14 02 01

- B0402

- 01 1 Full 1 Price calculated using service price for base alternator and scaled using a value developed from HEV calculated to service price ratio.QTY/Subsystem NotesSubassemblyComponentSub-Subsystem 

### BASE TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb**ItemSubsystem 

### BASE TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Part Number Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$ Investment**  **(X1000) Tooling**  **(x1000)**

calculated to service price ratio.

3 **70 Pipes, Hoses, Ducting** 

4 **75 Brackets** 

5 **80 Boltings** 

6 **85 Sealing Elements** 

7 **90 Bearing Elements** 

8 **99 Miscellaneous** 

**NOTES: 1.**  **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) **N -**  **$**
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

**- $** 
**-**

**$**

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **OEM Assembly, Mark-up Covered by ICM System Description:**  **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Annual Component Volume: Shipping Method: **Component Description: Assembly of Generator/Alternator Subsystem to Vehicle**  **Part Number: 140200-B0402-01**  We ekly Component Volume: Packaging Specification: **N/A Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 1A Starter Generator Assembly - Wiring Install 140200-N0602-01-01 **1** Off-line Install of HV cables to Starter-Generator Assembly OEM Assembly, Mark-up Covered by ICM Not Applicable General Assembly-OEM VO Assembly, OEM, LC **138 3**  **1 3**  0.000 **$0.00 $97.48**  **$15.00 $45.00**  **$0.00 $2.11**  **$0.33 $2.44**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$2.44 $2.44**  **$0.00**

2 2A Starter Generator Assembly - Install (Commom

between Base & HEV) 140200-N0602-01-01 **0 #####**  **0 1**  **3** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 3A Starter Generator Assembly - Wire Harness

Connection (Note two connections on HEV, single connection on base, thus only account for one in cost) 140200-N0602-01-01 **1** Install Connector OEM Assembly, Mark-up Covered by ICM Not Applicable General Assembly-OEM VO Assembly, OEM, LC **360 1**  **1 1**  0.000 **$0.00 $97.48**  **$15.00 $15.00**  **$0.00 $0.27**  **$0.04 $0.31**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.31 $0.31**  **$0.00 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574 10**  **North America North America**  **FOB Ship Point 47**  **450,000 1**  **450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

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File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **OEM Assembly, Mark-up Covered by ICM System Description:**  **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Annual Component Volume: Shipping Method: **Component Description: Assembly of Generator/Alternator Subsystem to Vehicle**  **Part Number: 140200-B0402-01**  We ekly Component Volume: Packaging Specification: **N/A Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574 10**  **North America North America**  **FOB Ship Point 47**  **450,000 1**  **450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **OEM Assembly, Mark-up Covered by ICM System Description:**  **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Annual Component Volume: Shipping Method: **Component Description: Assembly of Generator/Alternator Subsystem to Vehicle**  **Part Number: 140200-B0402-01**  We ekly Component Volume: Packaging Specification: **N/A Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574 10**  **North America North America**  **FOB Ship Point 47**  **450,000 1**  **450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 1A V Rubber Insert, Under Cover 140285-N0402-02 **2** S **$0.00** $0.03 **$0.00 $0.06**  **$0.06** 4 3A V Bolt, Large Wire to Alt. 140280-N0402-03 **2** S **$0.00** $0.04 **$0.00 $0.08**  **$0.08** 5 3B V Bolt, HV Wire to Alternator 140280-N0402-04 **3** S **$0.00** $0.05 **$0.00 $0.15**  **$0.15** 6 4A V Bolt, Cover, Alternator Wires 140280-N0402-05 **4** S **$0.00** $0.04 **$0.00 $0.16**  **$0.16** 7 5A V Bolt, Bracket, Back of Alt/Gen 140280-N0402-05 **2** S **$0.00** $0.04 **$0.00 $0.08**  **$0.08** 8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations. 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $0.53** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$3.28**
**T1 or OEM Total Manufacturing Cost: $0.53**  **$2.38 $0.37**  **$3.28 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$3.28**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.00% 0.00% 0.00% 0.00% 0.00% Mark

- up Calculations. "Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.**  **T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.00% 0.00% 0.00% 0.00% 0.00% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 Base Cost Impact to Vehicle:**  **$0.53 $2.38**  **$0.37 $3.28**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $3.28**  **$0 $0**  **Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: $3.28**  **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **OEM Assembly, Mark-up Covered by ICM System Description:**  **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Annual Component Volume: Shipping Method: **Component Description: Assembly of Generator/Alternator Subsystem to Vehicle**  **Part Number: 140200-B0402-01**  We ekly Component Volume: Packaging Specification: **N/A Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574 10**  **North America North America**  **FOB Ship Point 47**  **450,000 1**  **450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1A Starter Generator Assembly - Wiring Install 140200-N0602-01-01

2A Starter Generator Assembly - Install (Commom between Base & HEV) 140200-N0602-01-01

3A Starter Generator Assembly - Wire Harness Connection (Note two connections on HEV, single connection on base, thus only account for one in cost) 140200-N0602-01-01

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$2.11 $0.33**  **$2.44 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Offline Subassembly - 2 stations, S#1 manual install wire eyelets into starter-generator assembly, hand start and manual run down three places (bottom side of connector). S#2 Manual load V retaining bracket and manual rundown - 2 places. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 175 1 1 26 **3.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0! 3.0**  **1.0**

**$0.27 $0.04**  **$0.31 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Operator snap connectors home and secure to starter generator assembly. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- 1 1 10 **1.0 1.0**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

**Purchase Part - High Impact Item (Full Cost Mapping) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **Purchase Part - High Impact Item (Full Cost Mapping)**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 
File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 7 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

1A V Rubber Insert, Under Cover 140285-N0402-02 3A V Bolt, Large Wire to Alt. 140280-N0402-03 3B V Bolt, HV Wire to Alternator 140280-N0402-04 4A V Bolt, Cover, Alternator Wires 140280-N0402-05 5A V Bolt, Bracket, Back of Alt/Gen 140280-N0402-05 **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.06 $0.08**  **$0.15 $0.16**  **$0.08 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $2.38**  **$0.37 $3.28**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$3.28 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 8 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 9 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1A Starter Generator Assembly - Wiring Install 140200-N0602-01-01

2A Starter Generator Assembly - Install (Commom between Base & HEV) 140200-N0602-01-01

3A Starter Generator Assembly - Wire Harness Connection (Note two connections on HEV, single connection on base, thus only account for one in cost) 140200-N0602-01-01

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**138 26.00**  3.00

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**360 10.00**  1.00

**Purchase Part - High Impact Item (Full Cost Mapping) #DIV/0!**  **#DIV/0!**

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### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

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-

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### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

1A V Rubber Insert, Under Cover 140285-N0402-02 3A V Bolt, Large Wire to Alt. 140280-N0402-03 3B V Bolt, HV Wire to Alternator 140280-N0402-04 4A V Bolt, Cover, Alternator Wires 140280-N0402-05 5A V Bolt, Bracket, Back of Alt/Gen 140280-N0402-05**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

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-

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### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **T1 Low Assembly Complexity System Description:**  **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Annual Component Volume: Shipping Method: **Component Description: V Cover, 36 V Wires Alternator**  **Part Number: 140285-N0402-01**  We ekly Component Volume: Packaging Specification: **Returnable Dunnage Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 1A V Cover, 36 V Wires Alternator 140285-N0402-01-2 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. LC-GSteel-1000S, Coil Cut/Punch/Forming Operator Stamp/Form, XSS **1800 0.25**  **1 1**  0.224 **$0.48 $42.73**  **$24.60 $24.60**  **$0.11 $0.01**  **$0.01 $0.13**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.13 $0.13**  **$0.11**

2 1B V Cover, 36 V Wires Alternator 140285-N0402-01-1 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Washing Equipment, LC **277 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$10.75 $10.75**  **$0.00 $0.07**  **$0.04 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.11**  **$0.00**

3 1C V Cover, 36 V Wires Alternator 140285-N0402-01 **1** Assemble T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **164 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.24**  **$0.09 $0.33**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.33 $0.33**  **$0.00**
4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **T1 Low Assembly Complexity System Description:**  **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Annual Component Volume: Shipping Method: **Component Description: V Cover, 36 V Wires Alternator**  **Part Number: 140285-N0402-01**  We ekly Component Volume: Packaging Specification: **Returnable Dunnage Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **T1 Low Assembly Complexity System Description:**  **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Annual Component Volume: Shipping Method: **Component Description: V Cover, 36 V Wires Alternator**  **Part Number: 140285-N0402-01**  We ekly Component Volume: Packaging Specification: **Returnable Dunnage Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 1 Rubber Tape, Peel and Stick 140285-N0402-01-10 **1** S **$0.00** $0.15 **$0.00 $0.15**  **$0.15** 2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations. "Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $0.26** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$0.71**
**T1 or OEM Total Manufacturing Cost: $0.26**  **$0.31 $0.14**  **$0.71 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.71**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.30% 6.00% 4.00% 1.00% 11.30% Supplier for Subassembly.

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.**  **T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.30% 6.00% 4.00% 1.00% 11.30% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.00 $0.04**  **$0.03 $0.01**  **$0.08 Base Cost Impact to Vehicle:**  **$0.26 $0.31**  **$0.14 $0.71**  **$0.00 $0.04**  **$0.03 $0.01**  **$0.08 $0.79**  **$0 $0**  **Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: $0.79**  **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **T1 Low Assembly Complexity System Description:**  **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** Annual Component Volume: Shipping Method: **Component Description: V Cover, 36 V Wires Alternator**  **Part Number: 140285-N0402-01**  We ekly Component Volume: Packaging Specification: **Returnable Dunnage Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1A V Cover, 36 V Wires Alternator 140285-N0402-01-2

1B V Cover, 36 V Wires Alternator 140285-N0402-01-1

1C V Cover, 36 V Wires Alternator 140285-N0402-01

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.01 $0.01**  **$0.13 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die, One Off **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 2 1 1 2 **1.0 1.0** 
**$0.07 $0.04**  **$0.11 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash Process - time estiamte for single part. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 13 **1.0 1.0** 
**$0.24 $0.09**  **$0.33 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual work Cell, Operator load, peel and stick and unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 22 1 1 22 **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**Purchase Part - High Impact Item (Full Cost Mapping) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 7 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

1 Rubber Tape, Peel and Stick 140285-N0402-01-10 **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$0.15 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $0.31**  **$0.14 $0.71**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$0.71 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 8 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 9 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1A V Cover, 36 V Wires Alternator 140285-N0402-01-2

1B V Cover, 36 V Wires Alternator 140285-N0402-01-1

1C V Cover, 36 V Wires Alternator 140285-N0402-01

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**1800 2.00**  0.25

**277 13.00**  0.50

**164 22.00**  1.00
**#DIV/0! #DIV/0!** 

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-

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- File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 10 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

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-

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) #DIV/0!**  **#DIV/0!**

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- **#DIV/0! #DIV/0!** 

-

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### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

1 Rubber Tape, Peel and Stick 140285-N0402-01-10**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 12 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Retaining Bracket, 36 V Wires**  **Part Number: 140275-N0402-01**  We ekly Component Volume: Packaging Specification: **Returnable Dunnage Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 V Retaining Bracket, 36V Wires 140275-N0402-01 **1** Plate T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Plating/Coating Operator Plate/Finish, SMS, MHC **1500 0.25**  **0.5 1**  0.000 **$0.00 $40.84**  **$125.00 $62.50**  **$0.00 $0.01**  **$0.04 $0.05**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.05 $0.05**  **$0.00**

2 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **450 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.02**  **$0.02 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.00**

3 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, Terminals **6000 1**  **1 1**  0.180 **$0.65 $135.07**  **$15.50 $15.50**  **$0.12 $0.02**  **$0.00 $0.14**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.14 $0.14**  **$0.12**
4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $0.12** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$0.24** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

**1**
**T1 or OEM Total Manufacturing Cost: $0.12**  **$0.05 $0.07**  **$0.24 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.24**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.00 $0.02**  **$0.01 $0.01**  **$0.04 Base Cost Impact to Vehicle:**  **$0.12 $0.05**  **$0.07 $0.24**  **$0.00 $0.02**  **$0.01 $0.01**  **$0.04 $0.27**  **$0 $0**  **Packaging Cost: $0.01**  **Net Cost Impact to Vehicle: $0.28**  **3 Notes:**  **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Retaining Bracket, 36 V Wires**  **Part Number: 140275-N0402-01**  We ekly Component Volume: Packaging Specification: **Returnable Dunnage Component Quote Level:**  Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**
V Retaining Bracket, 36V Wires 140275-N0402-01

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.01 $0.04**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Plating, Batched Processed **1 1**  **10 10**  **47 470**  **957 3.76**  **85% 1126**  **3.20** 50 60 **1.0 0.5** 
**$0.02 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0** 
**$0.02 $0.00**  **$0.14 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 2 1 0.6 **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $0.05**  **$0.07 $0.24**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$0.24 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

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### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**
V Retaining Bracket, 36V Wires 140275-N0402-01

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**1500 2.40**  0.25

**450 8.00**  0.25

**6000 0.60**  1.00
**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) #DIV/0!**  **#DIV/0!**

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page:1 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

0 **- $** 
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**
**-**

**$**

- $

-

$

-

$
**-**

**$**

-

$

-

$

-

$

-

$
**-**

**$**

-

$
**-**

**$**
**-**

**$** 

### Start Generator A

**ssembly Roll-up (P/N 140201-N0402-01)** 

**V Starter Generator Asm.** # 02 01

- N0402

- 01 1 $9.55 $4.95 $19.36 $33.87 $0.17 $2.20 $2.03 $0.85 $5.25 $0.09 **$39.20** V Bolt Starter Generator, M5 x 80 # 02 01

- N0402

- 02 6 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- 03 3 V Duckbill Breather, Starter Generator Internal Regulator Control # 02 01

- N0402

- 04 1 V Nut, Starter Generator, Pulley, M5 # 02 01

- N0402

- 05 1Sub-Subsystem
Part Number 

### NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponent **System ED&T/R&D**  **(x1000)** 

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

V Nut, Starter Generator, Pulley, M5 # 02 01

- N0402

- 05 1 V W asher, Starter Generator, Pulley # 02 01

- N0402

- 06 1 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- 07 3 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- 08 2 V Bolt Starter Generator, M4 x 8 # 02 01

- N0402

- 09 2 V Dust Seal, Starter Generator, Internal Regulator # 02 01

- N0402

- 10 1 V Brush Cover, Starter Generator, Internal Regulator # 02 01

- N0402

- 11 1 V Boot, Starter Generator, 3 Phase Terminal # 02 01

- N0402

- 12 3 **A** V Internal Regulator Asm, Starter Generator # 02 01

- N0402

- 14

V Anti-Crush Sleeve PEB mid # 02 01

- N0402

- 15 3 V 4 Pin Terminal Strip # 02 01

- N0402

- 16 1 V Base Gasket, Starter Generator, Internal Regulator # 02 01

- N0402

- 17 1 V Brush Spring # 02 01

- N0402

- 18 2 **B** V Regulator Brush Asm. # 02 01

- N0402

- 19 2

V Regulator Brush # 02 01

- N0402

- 20 2 V Copper W ire - Brushes # 02 01

- N0402

- 21 2 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- 22 3 V Bearing Retainer, Starter Generator, Front Bearing # 02 01

- N0402

- 23 1 V Bearing, Starter Generator, Rotor Front # 02 01

- N0402

- 24 1 V Bolt Starter Generator, M6 x 18 # 02 01

- N0402

- 25 4 V Resolver Motor Sensor Asm, Starter Generator # 02 01

- N0402

- 26 1 **C** V Resolver W inding Asm, Motor Sensor Asm # 02 01

- N0402

- # 1

V Resolver Harness Asm, Motor Sensor Asm # 02 01

- N0402

- # 1 V Resolver Core Plate, Motor Sensor Asm, Stamped # 02 01

- N0402

- # 14 V W ire, Motor Sensor, Starter Gen # 02 01

- N0402

- # 4 V Bracket, Starter Generator, Resolver Motor Sensor # 02 01

- N0402

- # 1 Sensor # 02 01

- N0402

- # 1 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- # 3

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:2 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&DSub-Subsystem
Part Number 

### NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponent **System ED&T/R&D**  **(x1000)** 

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**D** V Terminal Block Asm, Starter Generator, 3 Phase T # 02 01

- N0402

- # 1

V Brass Threaded Insert Small # 02 01

- N0402

- # 5 V Brass Threaded Insert Large # 02 01

- N0402

- # 8 V Grommet, Starter Generator, Internal Regulator W # 02 01

- N0402

- # 1 V Base Gasket, Starter Generator, Internal Regulat # 02 01

- N0402

- # 1 V Bracket, Starter Generator, Electrical Harness # 02 01

- N0402

- # 1
**E** V Resolver Motor Armature Asm, Starter

Generator # 02 01

- N0402

- # 1 V Resolver Core Plate, Starter Gen, Stamped # 02 01

- N0402

- # 16 V Nut, Starter Generator, M5 # 02 01

- N0402

- # 1 V W asher, Starter Generator, M6 Shim # 02 01

- N0402

- # 1 **F** V Cover Asm, Starter Generator, Resolver Motor # 02 01

- N0402

- # 1 **F** V Cover Asm, Starter Generator, Resolver Motor

Sensor # 02 01

- N0402

- # 1 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- # 3 V Label, Starter Generator, Resolver Motor Sensor # 02 01

- N0402

- # 1 V Seal, Starter Generator, Resolver Motor Sensor # 02 01

- N0402

- # 1 V Castings # 02 01

- N0402 $4.34 $5.37 $6.91 $16.62 $0.08 $1.08 $1.00 $0.42 $2.58 $0.00 **$19.19** V Housing, Starter Generator, Front # 02 01

- N0402

- # 1 V Housing, Starter Generator, Rear # 02 01

- N0402

- # 1 V Sleeve Bearing Overmolded # 02 01

- N0402

- # 1 V Cover, Starter Generator, Internal Regulator # 02 01

- N0402

- # 1 **V Stator Asm, Starter Generator** # 02 01

- N0402

- # 1 $25.43 $5.35 $21.22 $52.00 $0.26 $3.38 $3.12 $1.30 $8.06 $0.00 **60.06 $**  V Stator Asm, Starter Generator # 02 01

- N0402

- # 1 V Insulator Sleeve, Stator Asm, Starter Gen, Large # 02 01

- N0402

- # 2 V Stater Core Plate, Starter Gen, # 02 01

- N0402

- # 105 V Insulator, Cavity, Starter Gen # 02 01

- N0402

- # 48 V Insulator, Closeout, Starter Gen # 02 01

- N0402

- # 48 V W ire, Stator, Starter Gen # 02 01

- N0402

- # 3 V Insulator Sleeve, Starter Gen, # 02 01

- N0402

- # 3 V Terminal, Starter Gen, Stator # 02 01

- N0402

- # 3 V Temp Sensor Asm, Starter # 02 01

- N0402

- 60 1 V Temp Sensor W ire, Starter # 02 01

- N0402

- 61 2 V Eyelet Terminal, Starter Gen, # 02 01

- N0402

- 62 2 V Heat Shrink Tube, Starter Gen, # 02 01

- N0402

- 63 1 V Heat Shrink Tube, W eather Pack, Stator Temp Sen # 02 01

- N0402

- 64 2 V Heat Shrink Tube, Starter Gen, Stator Temp Senso # 02 01

- N0402

- 65 2 Senso V Insulator Sleeve, Starter Gen, # 02 01

- N0402

- 66 2 V Thermocouple, Starter Gen, # 02 01

- N0402

- 67 1

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:3 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&DSub-Subsystem
Part Number 

### NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem Notes Manufacturing **Total Manufacturing**  **Cost (Component/**  **Assembly)**SubassemblyComponent **System ED&T/R&D**  **(x1000)** 

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**

MarkupAssembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup Cost**  **(Component/ Assembly)**  **Total**

**Packaging Cost**  **(Component / Assembly)**  **Net**

**Component/ Assembly**  **Cost Impact to OEM**  

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

V Thermocouple Leads, Starter # 02 01

- N0402

- 68 1 PIA 7001-B0602-67 V Insulator String, Starter Gen, # 02 01

- N0402

- 69 16 **V Rotor & Slip Ring Asm** # 02 01

- N0402

- 70 $19.60 $8.71 $15.05 $43.36 $0.22 $2.82 $2.60 $1.08 $6.72 $0.00 **$50.08** V Rotor & Core Asm, Starter Generator # 02 01

- N0402

- 71 1 V Shaft, Starter Gen, Rotor Asm # 02 01

- N0402

- 72 1 V Pole, Starter Gen, Rotor Asm # 02 01

- N0402

- 73 2 V W inding Asm, Starter Generator, Rotor # 02 01

- N0402

- 74 1 V W inding Bobbin, Starter Gen, Rotor Asm # 02 01

- N0402

- 75 1 V W ire, Rotor, Starter Gen # 02 01

- N0402

- 76 1 V Tape, Rotor, Starter Gen, Cloth Type # 02 01

- N0402

- 77 1 V Magnet Asm, Starter Generator, Rotor # 02 01

- N0402

- 78 16 V Magnet, Starter Generator, # 02 01

- N0402

- 79 16 V Magnet Cover, Starter Gen, # 02 01

- N0402

- 80 16 V Magnet Cover, Starter Gen, V Fan, Front, Starter Gen, Rotor Asm # 02 01

- N0402

- 81 1 V Fan, Rear, Starter Gen, Rotor Asm # 02 01

- N0402

- 82 1 V Bearing Spacer, Starter Gen, Front Bearing # 02 01

- N0402

- 83 1 V W inding to Slipring Connector, Starter Gen, Roto # 02 01

- N0402

- 84 1 V Terminal, Overmold, Starter Gen, Rotor, Copper # 02 01

- N0402

- 85 2 V Base, Slipring Connector, Starter Gen, Rotor, Ma # 02 01

- N0402

- 86 1 V Slip Ring Asm, Starter Gen, Rotor # 02 01

- N0402

- 87 1 V Slipring Base, Starter Gen, Rotor # 02 01

- N0402

- 88 1 V W ire, Red, Rotor, Starter Gen # 02 01

- N0402

- 89 1 V W ire, Black, Rotor, Starter Gen # 02 01

- N0402

- 90 1 V Slipring, Starter Gen, Rotor, Copper # 02 01

- N0402

- 91 1 V Bearing, Starter Gen, Rotor Rear # 02 01

- N0402

- 92 1 V Bearing Retainer, Starter Gen, Rear Bearing # 02 01

- N0402

- 93 1 V Nut, Starter Gen, M6 # 02 01

- N0402

- 94 1 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 # 02 01

- N0402

- 95 3

$58.93 $24.38 $62.54 **$145.85** $0.73 $9.48 $8.75 $3.65 **$22.61** $0.09 **$168.54 $0.00** 

**NOTES: 1.**  **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No)

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:4 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFT

0 

### Start Generator A

**ssembly Roll-up (P/N 140201-N0402-01)** 

**V Starter Generator Asm.** # 02 01

- N0402

- 01 1 V Bolt Starter Generator, M5 x 80 # 02 01

- N0402

- 02 6 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- 03 3 V Duckbill Breather, Starter Generator Internal Regulator Control # 02 01

- N0402

- 04 1 V Nut, Starter Generator, Pulley, M5 # 02 01

- N0402

- 05 1Sub-Subsystem
Part NumberQTY/Subsystem NotesSubassemblyComponent 

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**- $** 
**-**

**$**

**- $** 
**-**

**$ Investment**  **(X1000) Tooling**  **(x1000)**

V Nut, Starter Generator, Pulley, M5 # 02 01

- N0402

- 05 1 V W asher, Starter Generator, Pulley # 02 01

- N0402

- 06 1 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- 07 3 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- 08 2 V Bolt Starter Generator, M4 x 8 # 02 01

- N0402

- 09 2 V Dust Seal, Starter Generator, Internal Regulator # 02 01

- N0402

- 10 1 V Brush Cover, Starter Generator, Internal Regulator # 02 01

- N0402

- 11 1 V Boot, Starter Generator, 3 Phase Terminal # 02 01

- N0402

- 12 3 **A** V Internal Regulator Asm, Starter Generator # 02 01

- N0402

- 14

V Anti-Crush Sleeve PEB mid # 02 01

- N0402

- 15 3 V 4 Pin Terminal Strip # 02 01

- N0402

- 16 1 V Base Gasket, Starter Generator, Internal Regulator # 02 01

- N0402

- 17 1 V Brush Spring # 02 01

- N0402

- 18 2 **B** V Regulator Brush Asm. # 02 01

- N0402

- 19 2

V Regulator Brush # 02 01

- N0402

- 20 2 V Copper W ire - Brushes # 02 01

- N0402

- 21 2 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- 22 3 V Bearing Retainer, Starter Generator, Front Bearing # 02 01

- N0402

- 23 1 V Bearing, Starter Generator, Rotor Front # 02 01

- N0402

- 24 1 V Bolt Starter Generator, M6 x 18 # 02 01

- N0402

- 25 4 V Resolver Motor Sensor Asm, Starter Generator # 02 01

- N0402

- 26 1 **C** V Resolver W inding Asm, Motor Sensor Asm # 02 01

- N0402

- # 1

V Resolver Harness Asm, Motor Sensor Asm # 02 01

- N0402

- # 1 V Resolver Core Plate, Motor Sensor Asm, Stamped # 02 01

- N0402

- # 14 V W ire, Motor Sensor, Starter Gen # 02 01

- N0402

- # 4 V Bracket, Starter Generator, Resolver Motor Sensor # 02 01

- N0402

- # 1 Sensor # 02 01

- N0402

- # 1 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- # 3

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:5 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFTSub-Subsystem
Part NumberQTY/Subsystem NotesSubassemblyComponent 

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

**D** V Terminal Block Asm, Starter Generator, 3 Phase T # 02 01

- N0402

- # 1

V Brass Threaded Insert Small # 02 01

- N0402

- # 5 V Brass Threaded Insert Large # 02 01

- N0402

- # 8 V Grommet, Starter Generator, Internal Regulator W # 02 01

- N0402

- # 1 V Base Gasket, Starter Generator, Internal Regulat # 02 01

- N0402

- # 1 V Bracket, Starter Generator, Electrical Harness # 02 01

- N0402

- # 1
**E** V Resolver Motor Armature Asm, Starter

Generator # 02 01

- N0402

- # 1 V Resolver Core Plate, Starter Gen, Stamped # 02 01

- N0402

- # 16 V Nut, Starter Generator, M5 # 02 01

- N0402

- # 1 V W asher, Starter Generator, M6 Shim # 02 01

- N0402

- # 1 **F** V Cover Asm, Starter Generator, Resolver Motor # 02 01

- N0402

- # 1 **Investment (X1000)**  **Tooling (x1000)** 

**F** V Cover Asm, Starter Generator, Resolver Motor

Sensor # 02 01

- N0402

- # 1 V Bolt Starter Generator, M5 x 15 # 02 01

- N0402

- # 3 V Label, Starter Generator, Resolver Motor Sensor # 02 01

- N0402

- # 1 V Seal, Starter Generator, Resolver Motor Sensor # 02 01

- N0402

- # 1 V Castings # 02 01

- N0402 V Housing, Starter Generator, Front # 02 01

- N0402

- # 1 V Housing, Starter Generator, Rear # 02 01

- N0402

- # 1 V Sleeve Bearing Overmolded # 02 01

- N0402

- # 1 V Cover, Starter Generator, Internal Regulator # 02 01

- N0402

- # 1 **V Stator Asm, Starter Generator** # 02 01

- N0402

- # 1 V Stator Asm, Starter Generator # 02 01

- N0402

- # 1 V Insulator Sleeve, Stator Asm, Starter Gen, Large # 02 01

- N0402

- # 2 V Stater Core Plate, Starter Gen, # 02 01

- N0402

- # 105 V Insulator, Cavity, Starter Gen # 02 01

- N0402

- # 48 V Insulator, Closeout, Starter Gen # 02 01

- N0402

- # 48 V W ire, Stator, Starter Gen # 02 01

- N0402

- # 3 V Insulator Sleeve, Starter Gen, # 02 01

- N0402

- # 3 V Terminal, Starter Gen, Stator # 02 01

- N0402

- # 3 V Temp Sensor Asm, Starter # 02 01

- N0402

- 60 1 V Temp Sensor W ire, Starter # 02 01

- N0402

- 61 2 V Eyelet Terminal, Starter Gen, # 02 01

- N0402

- 62 2 V Heat Shrink Tube, Starter Gen, # 02 01

- N0402

- 63 1 V Heat Shrink Tube, W eather Pack, Stator Temp Sen # 02 01

- N0402

- 64 2 V Heat Shrink Tube, Starter Gen, Stator Temp Senso # 02 01

- N0402

- 65 2 Senso V Insulator Sleeve, Starter Gen, # 02 01

- N0402

- 66 2 V Thermocouple, Starter Gen, # 02 01

- N0402

- 67 1

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page:6 of 6 

## COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study EP-C-07-069 WA1-3**  Printed: 8/21/2012 DRAFTSub-Subsystem
Part NumberQTY/Subsystem NotesSubassemblyComponent 

### NEW TECHNOLOGY GENERAL PART INFORMATION: **2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)** ItemSubsystem 

### NEW TECHNOLOGY PACKAGE QUOTE **PARAMETERS**Assembly Name/Description Full, Modification, Differential, or Not Applicable Quote Level Scaling

Factor (Default =1) 

### Technology **Level:** Mild Hybrid, Start

- Stop Technology **Vehicle Class:** Mid to Large Size Passenger Vehilce, 4

- 6 Passengers 

### Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

V Thermocouple Leads, Starter # 02 01

- N0402

- 68 1 PIA 7001-B0602-67 V Insulator String, Starter Gen, # 02 01

- N0402

- 69 16 **V Rotor & Slip Ring Asm** # 02 01

- N0402

- 70 V Rotor & Core Asm, Starter Generator # 02 01

- N0402

- 71 1 V Shaft, Starter Gen, Rotor Asm # 02 01

- N0402

- 72 1 V Pole, Starter Gen, Rotor Asm # 02 01

- N0402

- 73 2 V W inding Asm, Starter Generator, Rotor # 02 01

- N0402

- 74 1 V W inding Bobbin, Starter Gen, Rotor Asm # 02 01

- N0402

- 75 1 V W ire, Rotor, Starter Gen # 02 01

- N0402

- 76 1 V Tape, Rotor, Starter Gen, Cloth Type # 02 01

- N0402

- 77 1 V Magnet Asm, Starter Generator, Rotor # 02 01

- N0402

- 78 16 V Magnet, Starter Generator, # 02 01

- N0402

- 79 16 V Magnet Cover, Starter Gen, # 02 01

- N0402

- 80 16 **Investment (X1000)**  **Tooling (x1000)** 

V Magnet Cover, Starter Gen, # 02 01

- N0402

- 80 16 V Fan, Front, Starter Gen, Rotor Asm # 02 01

- N0402

- 81 1 V Fan, Rear, Starter Gen, Rotor Asm # 02 01

- N0402

- 82 1 V Bearing Spacer, Starter Gen, Front Bearing # 02 01

- N0402

- 83 1 V W inding to Slipring Connector, Starter Gen, Roto # 02 01

- N0402

- 84 1 V Terminal, Overmold, Starter Gen, Rotor, Copper # 02 01

- N0402

- 85 2 V Base, Slipring Connector, Starter Gen, Rotor, Ma # 02 01

- N0402

- 86 1 V Slip Ring Asm, Starter Gen, Rotor # 02 01

- N0402

- 87 1 V Slipring Base, Starter Gen, Rotor # 02 01

- N0402

- 88 1 V W ire, Red, Rotor, Starter Gen # 02 01

- N0402

- 89 1 V W ire, Black, Rotor, Starter Gen # 02 01

- N0402

- 90 1 V Slipring, Starter Gen, Rotor, Copper # 02 01

- N0402

- 91 1 V Bearing, Starter Gen, Rotor Rear # 02 01

- N0402

- 92 1 V Bearing Retainer, Starter Gen, Rear Bearing # 02 01

- N0402

- 93 1 V Nut, Starter Gen, M6 # 02 01

- N0402

- 94 1 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 # 02 01

- N0402

- 95 3

**NOTES: 1.**  **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  Complete Subsystem Quote (Yes/No) **$0 $0.00** 

09000064810e7549.xls EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Starter Generator**  **Part Number: 140201-N0402-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 V Internal Regulator Asm, Starter Generator 7001-B0602-14 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **2059 0.5**  **1 1**  0.100 **$3.86 $41.48**  **$16.39 $16.39**  **$0.39 $0.01**  **$0.01 $0.40**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.40 $0.40**  **$0.39**

4 7001-B0602-14-01 **1** Insert sleeves, springs and brush asm's T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **82 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.12**  **$0.18 $0.30**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.30 $0.30**  **$0.00 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

5 7001-B0602-14-02 **1** Solder T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Welding/Soldering Operator Mech Assembly, MC, Base **225 0.25**  **1 1**  0.000 **$0.00 $41.55**  **$30.00 $30.00**  **$0.00 $0.05**  **$0.13 $0.18**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.18 $0.18**  **$0.00**

6 V Starter Generator Asm. 7001-B0602-01 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **46 4**  **8 1**  0.000 **$0.00 $36.21**  **$75.00 $600.00**  **$0.00 $3.18**  **$13.16 $16.34**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$16.34 $16.34**  **$0.00**

7 V Duckbill Breather 7001-B0602-04 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. Thermoset-SBR Mold/Cast/Sinter Operator Inject. Mold, LS **9774 1**  **1 1**  0.003 **$1.32 $41.48**  **$151.77 $151.77**  **$0.00 $0.00**  **$0.02 $0.02**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.02 $0.02**  **$0.00**

8 V Brush Cover, Starter Generator, Internal

Regulator 7001-B0602-11 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS **2250 1**  **1 1**  0.027 **$1.46 $41.48**  **$151.77 $151.77**  **$0.04 $0.02**  **$0.07 $0.13**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.13 $0.13**  **$0.04**

9 V Bearing Retainer, Starter Generator, Front

Bearing 7001-B0602-23 **1** Plate T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Plating/Coating Operator Plate/Finish, SMS, MHC **1500 0.25**  **0.5 1**  0.000 **$0.00 $40.84**  **$125.00 $62.50**  **$0.00 $0.01**  **$0.04 $0.05**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.05 $0.05**  **$0.00**

10 7001-B0602-23-01 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **450 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.02**  **$0.02 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.00**

11 7001-B0602-23-02 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Machining, LC **150 0.5**  **1 1**  0.000 **$0.00 $36.98**  **$30.38 $30.38**  **$0.00 $0.12**  **$0.20 $0.33**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.33 $0.33**  **$0.00**

12 7001-B0602-23-03 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **6000 1**  **1 1**  0.287 **$0.65 $135.07**  **$24.60 $24.60**  **$0.19 $0.02**  **$0.00 $0.21**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.21 $0.21**  **$0.19**

13 V Bracket, Starter Generator, Resolver Motor

Sensor 7001-B0602-31 **1** Plate T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Plating/Coating Operator Plate/Finish, SMS, MHC **1500 0.25**  **0.5 1**  0.000 **$0.00 $40.84**  **$125.00 $62.50**  **$0.00 $0.01**  **$0.04 $0.05**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.05 $0.05**  **$0.00**

14 7001-B0602-31-01 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **450 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.02**  **$0.02 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.00**

15 7001-B0602-31-02 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **6000 1**  **1 1**  0.187 **$0.65 $135.07**  **$24.60 $24.60**  **$0.12 $0.02**  **$0.00 $0.15**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.15 $0.15**  **$0.12**

16 V Bracket, Starter Generator, Electrical Harness 7001-B0602-38 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **450 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.02**  **$0.02 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.00**

17 7001-B0602-38-01 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **6000 1**  **1 1**  0.033 **$0.65 $135.07**  **$24.60 $24.60**  **$0.02 $0.02**  **$0.00 $0.05**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.05 $0.05**  **$0.02**

18 V Resolver Core Plate, Starter Gen, Stamped 7001-B0602-29 **14** Stamping T1 Assembly, Mark-up Applied @ Bottom. Si. Elect. Steel Cut/Punch/Forming Operator Stamp/Form, XSS **24000 2**  **4 1**  0.013 **$0.75 $42.73**  **$24.60 $98.40**  **$0.01 $0.00**  **$0.00 $0.02**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.02 $0.24**  **$0.14**

19 7001-B0602-29-01 **1** Rotor Stacking T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Cut/Punch/Forming Operator Elec. Assembly, MC, Base **135 0**  **4 1**  0.000 **$0.00 $42.73**  **$30.00 $120.00**  **$0.00 $0.00**  **$0.89 $0.89**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.89 $0.89**  **$0.00** @ Bottom.
7001-B0602-29-02 **1** Cut grooves T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Machining, LC, Automatic Load **720 1**  **1 1**  0.000 **$0.00 $36.98**  **$40.26 $40.26**  **$0.00 $0.05**  **$0.06 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.11**  **$0.00**

20 V Resolver Winding Asm, Motor Sensor Asm 7001-B0602-27 **1** Winding Machine T1 Assembly, Mark-up Applied @ Bottom. Copper - Windings, <1mm Electromechanical Assembly Elec. Assembly, MHC, Base **199 0.5**  **3 1**  0.002 **$2.94 $36.21**  **$45.00 $135.00**  **$0.01 $0.09**  **$0.68 $0.78**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.78 $0.78**  **$0.01**

21 V Resolver Motor Sensor Asm, Starter

Generator 7001-B0602-26 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS **275 1**  **1 1**  0.005 **$1.46 $41.48**  **$151.77 $151.77**  **$0.01 $0.15**  **$0.55 $0.71**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.71 $0.71**  **$0.01**

22 7001-B0602-26-01 **1** Solder T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Welding/Soldering Operator Mech Assembly, MC, Base **267 0.25**  **1 1**  0.000 **$0.00 $41.55**  **$30.00 $30.00**  **$0.00 $0.04**  **$0.11 $0.15**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.15 $0.15**  **$0.00**

23 7001-B0602-26-02 **1** Pot T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **632 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.02**  **$0.02 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.00**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Starter Generator**  **Part Number: 140201-N0402-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

24 V Resolver Motor Armature Asm, Starter

Generator 7001-B0602-39 **16** Stamping T1 Assembly, Mark-up Applied @ Bottom. Si. Elect. Steel Cut/Punch/Forming Operator Stamp/Form, XSS **24000 2**  **4 1**  0.003 **$0.75 $42.73**  **$24.60 $98.40**  **$0.00 $0.00**  **$0.00 $0.01**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.01 $0.16**  **$0.04**

25 7001-B0602-39-01 **1** Rotor Stacking T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Cut/Punch/Forming Operator Elec. Assembly, MC, Base **135 0**  **4 1**  0.000 **$0.00 $42.73**  **$30.00 $120.00**  **$0.00 $0.00**  **$0.89 $0.89**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.89 $0.89**  **$0.00**

26 V Grommet, Starter Generator, Internal Regulator W 7001-B0602-36 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. Thermoset-SBR Mold/Cast/Sinter Operator Inject. Mold, LS **4500 1**  **1 1**  0.010 **$1.32 $41.48**  **$151.77 $151.77**  **$0.01 $0.01**  **$0.03 $0.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.06 $0.06**  **$0.01**

27 V Terminal Block Asm, Starter Generator, 3 Phase T 7001-B0602-33 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **51 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.19**  **$0.29 $0.48**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.48 $0.48**  **$0.00**

28 7001-B0602-33-01 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SMS **254 1**  **1 1**  0.528 **$3.86 $41.48**  **$28.80 $28.80**  **$2.04 $0.16**  **$0.11 $2.31**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$2.31 $2.31**  **$2.04**

29 V Boot, Starter Generator, 3 Phase Terminal 7001-B0602-12 **3** Mold T1 Assembly, Mark-up Applied @ Bottom. Thermoset-SBR Mold/Cast/Sinter Operator Inject. Mold, LS **314 1**  **1 1**  0.027 **$1.32 $41.48**  **$151.77 $151.77**  **$0.04 $0.13**  **$0.48 $0.65**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.65 $1.96**  **$0.11**

30 V Regulator Brush Asm. 7001-B0602-19 **1** Solder T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Welding/Soldering Operator Elec. Assembly, MC, Base **225 0.25**  **1 1**  0.000 **$0.00 $41.55**  **$30.00 $30.00**  **$0.00 $0.05**  **$0.13 $0.18**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.18 $0.18**  **$0.00**

31 V Cover Asm, Starter Generator, Resolver Motor Sensor 7001-B0602-43 **1** Plate T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Plating/Coating Operator Plate/Finish, SMS, MHC **1500 0.25**  **0.5 1**  0.000 **$0.00 $40.84**  **$125.00 $62.50**  **$0.00 $0.01**  **$0.04 $0.05**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.05 $0.05**  **$0.00**

32 7001-B0602-43-01 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **450 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.02**  **$0.02 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.00**

33 7001-B0602-43-02 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **6000 1**  **1 1**  0.214 **$0.65 $135.07**  **$24.60 $24.60**  **$0.14 $0.02**  **$0.00 $0.17**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.17 $0.17**  **$0.14**
34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 35 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 36 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 30 V Nut, Starter Generator, Pulley, M5 7001-B0602-05 **1** S **$0.00** $0.11 **$0.00 $0.11**  **$0.11** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. 30 V Nut, Starter Generator, Pulley, M5 7001-B0602-05 **1** S **$0.00** $0.11 **$0.00 $0.11**  **$0.11** 30 V Washer, Starter Generator, Pulley 7001-B0602-06 **1** S **$0.00** $0.15 **$0.00 $0.15**  **$0.15** 30 V Bolt Starter Generator, M5 x 15 7001-B0602-08 **2** S **$0.00** $0.02 **$0.00 $0.04**  **$0.04** 30 V Bolt Starter Generator, M5 x 15 7001-B0602-07 **3** S **$0.00** $0.02 **$0.00 $0.06**  **$0.06**
30 V Label, Starter Generator, Resolver Motor

Sensor 7001-B0602-45 **1** S **$0.00** $0.05 **$0.00 $0.05**  **$0.05**

30 V Seal, Starter Generator, Resolver Motor

Sensor 7001-B0602-46 **1** S **$0.00** $0.07 **$0.00 $0.07**  **$0.07**
30 V Bolt Starter Generator, M5 x 15 7001-B0602-44 **3** S **$0.00** $0.02 **$0.00 $0.06**  **$0.06** 30 V Nut, Starter Generator, M5 7001-B0602-41 **1** S **$0.00** $0.02 **$0.00 $0.02**  **$0.02** 30 V Washer, Starter Generator, M6 Shim 7001-B0602-42 **1** S **$0.00** $0.01 **$0.00 $0.01**  **$0.01** 30 V Bolt Starter Generator, M5 x 15 7001-B0602-22 **3** S **$0.00** $0.02 **$0.00 $0.06**  **$0.06** Assembly. "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations. "Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Starter Generator**  **Part Number: 140201-N0402-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

30 V Bolt Starter Generator, M5 x 15 7001-B0602-32 **3** S **$0.00** $0.02 **$0.00 $0.06**  **$0.06** 30 V Bolt Starter Generator, M4 x 8 7001-B0602-09 **2** S **$0.00** $0.02 **$0.00 $0.04**  **$0.04**
30 V Dust Seal, Starter Generator, Internal

Regulator 7001-B0602-10 **1** S **$0.00** $0.14 **$0.00 $0.14**  **$0.14**
30 V Regulator Brush 7001-B0602-20 **1** S **$0.00** $0.10 **$0.00 $0.10**  **$0.10** 30 V Copper Wire - Brushes 7001-B0602-21 **1** S **$0.00** $0.01 **$0.00 $0.01**  **$0.01** 30 V Brush Spring 7001-B0602-18 **2** S **$0.00** $0.04 **$0.00 $0.08**  **$0.08** 30 V Anti-Crush Sleeve PEB mid 7001-B0602-15 **3** S **$0.00** $0.01 **$0.00 $0.03**  **$0.03** 30 V 4 Pin Terminal Strip 7001-B0602-16 **1** S **$0.00** $0.20 **$0.00 $0.20**  **$0.20**
30 V Base Gasket, Starter Generator, Internal

Regulator 7001-B0602-17 **1** S **$0.00** $0.06 **$0.00 $0.06**  **$0.06**
30 V Bolt Starter Generator, M6 x 18 7001-B0602-25 **4** S **$0.00** $0.03 **$0.00 $0.12**  **$0.12**

V Bolt Starter Generator, M6 x 18 7001-B0602-25 30 V Brass Threaded Insert Small 7001-B0602-34 **5** S **$0.00** $0.05 **$0.00 $0.25**  **$0.25** 30 V Brass Threaded Insert Large 7001-B0602-35 **8** S **$0.00** $0.08 **$0.00 $0.64**  **$0.64** 30 V Bolt Starter Generator, M5 x 80 7001-B0602-02 **6** S **$0.00** $0.155 **$0.00 $0.93**  **$0.93** 30 V Bearing, Starter Generator, Rotor Front 7001-B0602-24 **1** S **$0.00** $1.52 **$0.00 $1.52**  **$1.52** 30 V Base Gasket, Starter Generator, Internal Regulat 7001-B0602-37 **1** S **$0.00** $0.06 **$0.00 $0.06**  **$0.06** 27 V Bolt Starter Generator, M5 x 15 7001-B0602-03 **3** S **$0.00** $0.02 **$0.00 $0.06**  **$0.06** 28 V Resolver Harness Asm, Motor Sensor Asm 7001-B0602-28 **1** S **$0.00** $1.12 **$0.00 $1.12**  **$1.12** 29 V Wire, Motor Sensor, Starter Gen 7001-B0602-30 **4** S **$0.00** $0.065 **$0.00 $0.26**  **$0.26** 29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $9.55** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$33.87**
**T1 or OEM Total Manufacturing Cost: $9.55**  **$4.95 $19.36**  **$33.87 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$33.87**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.17 $2.20**  **$2.03 $0.85**  **$5.25 Base Cost Impact to Vehicle:**  **$9.55 $4.95**  **$19.36 $33.87**  **$0.17 $2.20**  **$2.03 $0.85**  **$5.25 $39.12**  **$0 $0**  **Packaging Cost: $0.09**  **Net Cost Impact to Vehicle: $39.20** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) PACKAGING CALCULATIONS:**  **3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) **Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.086 $172,500**  **0.00% 2,250,000**  **60 5.00%**  $300 **575** 100 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Option #1 with Dividers Part Size: 240x200x200 Parts/Layer: 5x5 Number of Layers: 4 Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Starter Generator**  **Part Number: 140201-N0402-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost Total: $0.086**  Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Internal Regulator Asm, Starter Generator 7001-B0602-14

7001-B0602-14-01 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.01 $0.01**  **$0.40 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Insert mold 4 pin terminal strip **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.748 1 4 6.99 **1.0 1.0** 
**$0.12 $0.18**  **$0.30 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Insert sleeves, springs and brush asm's **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 44 1 1 44 **1.0 1.0**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

7001-B0602-14-02

V Starter Generator Asm. 7001-B0602-01

V Duckbill Breather 7001-B0602-04 V Brush Cover, Starter Generator, Internal Regulator 7001-B0602-11 V Bearing Retainer, Starter Generator, Front Bearing 7001-B0602-23

7001-B0602-23-01

7001-B0602-23-02

7001-B0602-23-03 V Bracket, Starter Generator, Resolver Motor Sensor 7001-B0602-31

7001-B0602-31-01

7001-B0602-31-02
V Bracket, Starter Generator, Electrical Harness 7001-B0602-38

7001-B0602-38-01 V Resolver Core Plate, Starter Gen, Stamped 7001-B0602-29

7001-B0602-29-01 **$0.05 $0.13**  **$0.18 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Solder Tube end in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 16 2 1 16 **1.0 1.0** 
**$3.18 $13.16**  **$16.34 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  bearing, spacer, slipreing asm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 631.9 1 632 **1.0 8.0** 
**$0.00 $0.02**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold - 8 Cavity Mold Box Size 40mm x 20mm x 11mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.37 2 12 4 **1.0 1.0** 
**$0.02 $0.07**  **$0.13 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold - 12 Cavity - Box Size 20mm x 20mm x 43mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1.6 2 12 19 **1.0 1.0** 
**$0.01 $0.04**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Plating, Batched Processed **1 1**  **10 10**  **47 470**  **957 3.76**  **85% 1126**  **3.20** 50 60 **1.0 0.5** 
**$0.02 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0** 
**$0.12 $0.20**  **$0.33 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Single station,CNC Mach, Auto Sml Size and /or Low Complexity Pallet Size 300mm square 550mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 24 1 1 24 **1.0 1.0** 
**$0.02 $0.00**  **$0.21 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 2 1 0.6 **1.0 1.0** 
**$0.01 $0.04**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Plating, Batched Processed **1 1**  **10 10**  **47 470**  **957 3.76**  **85% 1126**  **3.20** 50 60 **1.0 0.5** 
**$0.02 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0** 
**$0.02 $0.00**  **$0.15 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 2 1 0.6 **1.0 1.0** 
**$0.02 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0** 
**$0.02 $0.00**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 2 1 0.6 **1.0 1.0** 
**$0.05 $0.06**  **$0.24 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive stamping die in-line with automatic rotor disc stacking equipment. **5 2**  **10 100**  **47 4700**  **1340 2.69**  **85% 1577**  **2.28** 0.6 2 1 0.6 **1.0 4.0** 
**$0.00 $0.89**  **$0.89 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Rotor stacking equipment, direct feed from stamping press, orientate, stack and press into place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 465 1 1 106.8 **1.0 4.0** 

7001-B0602-29-02 V Resolver Winding Asm, Motor Sensor Asm 7001-B0602-27 V Resolver Motor Sensor Asm, Starter Generator 7001-B0602-26

7001-B0602-26-01

7001-B0602-26-02 **$0.05 $0.06**  **$0.11 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Cut Grooves **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 1 5 **1.0 1.0** 
**$0.09 $0.68**  **$0.78 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Automated winding station, auto load and clamp, cut and position leads. **2.5 2**  **10 50**  **47 2350**  **191 18.80**  **85% 225**  **15.98** 23 1 1 54.38 **1.0 3.0** 
**$0.15 $0.55**  **$0.71 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold - 4 Cavity - Box Size 300mm x 40mm x 32mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13.1 1 4 52 **1.0 1.0** 
**$0.04 $0.11**  **$0.15 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Solder Tube end in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13.5 2 1 13.5 **1.0 1.0** 
**$0.02 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual Assembly - grease shaft, place shaft spring and seal asebble top and bottom base and appply retaining clip **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 5.7 4 1 5.7 **1.0 1.0** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Resolver Motor Armature Asm, Starter Generator 7001-B0602-39

7001-B0602-39-01 V Grommet, Starter Generator, Internal Regulator W 7001-B0602-36 V Terminal Block Asm, Starter Generator, 3 Phase T 7001-B0602-33

7001-B0602-33-01
V Boot, Starter Generator, 3 Phase Terminal 7001-B0602-12 **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$0.06 $0.07**  **$0.16 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive stamping die in-line with automatic rotor disc stacking equipment. **5 2**  **10 100**  **47 4700**  **1532 2.35**  **85% 1802**  **2.00** 0.6 2 1 0.6 **1.0 4.0** 
**$0.00 $0.89**  **$0.89 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Rotor stacking equipment, direct feed from stamping press, orientate, stack and press into place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 465 1 1 106.8 **1.0 4.0** 
**$0.01 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  PPS Insert copper terminals and over mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.80 1 10 8.00 **1.0 1.0** 
**$0.19 $0.29**  **$0.48 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Manual Assembly - press insert into pulley base **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 141 1 1 71 **1.0 1.0** 
**$0.16 $0.11**  **$2.31 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold - 6 Cavity - Box Size 121mm x 82mm x 45mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14.17 1 6 85.03 **1.0 1.0** 
**$0.40 $1.45**  **$1.96 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold - 10 Cavity - Box Size 25mm x 25mm x 20mm **5 2**  **10 100**  **47 4700**  **287 12.53**  **85% 338**  **10.65** 11.48 1 10 114.80 **1.0 1.0**  V Regulator Brush Asm. 7001-B0602-19 V Cover Asm, Starter Generator, Resolver Motor Sensor 7001-B0602-43

7001-B0602-43-01

7001-B0602-43-02

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Nut, Starter Generator, Pulley, M5 7001-B0602-05 Injection Mold - 10 Cavity - Box Size 25mm x 25mm x 20mm **$0.05 $0.13**  **$0.18 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Solder brushes to magnets **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 16.0 1 1 16.0 **1.0 1.0** 
**$0.01 $0.04**  **$0.05 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Plating, Batched Processed **1 1**  **10 10**  **47 470**  **957 3.76**  **85% 1126**  **3.20** 50 60 **1.0 0.5** 
**$0.02 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0** 
**$0.02 $0.00**  **$0.17 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.6 1 1 0.6 **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.11**  V Nut, Starter Generator, Pulley, M5 7001-B0602-05 V Washer, Starter Generator, Pulley 7001-B0602-06 V Bolt Starter Generator, M5 x 15 7001-B0602-08 V Bolt Starter Generator, M5 x 15 7001-B0602-07 V Label, Starter Generator, Resolver Motor Sensor 7001-B0602-45 V Seal, Starter Generator, Resolver Motor Sensor 7001-B0602-46 V Bolt Starter Generator, M5 x 15 7001-B0602-44 V Nut, Starter Generator, M5 7001-B0602-41 V Washer, Starter Generator, M6 Shim 7001-B0602-42 V Bolt Starter Generator, M5 x 15 7001-B0602-22 **$0.11 $0.15**  **$0.04 $0.06**  **$0.05**
**$0.07 $0.06**  **$0.02 $0.01**  **$0.06** File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 7 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Bolt Starter Generator, M5 x 15 7001-B0602-32 V Bolt Starter Generator, M4 x 8 7001-B0602-09 V Dust Seal, Starter Generator, Internal Regulator 7001-B0602-10 V Regulator Brush 7001-B0602-20 V Copper Wire - Brushes 7001-B0602-21 V Brush Spring 7001-B0602-18 V Anti-Crush Sleeve PEB mid 7001-B0602-15 V 4 Pin Terminal Strip 7001-B0602-16 V Base Gasket, Starter Generator, Internal Regulator 7001-B0602-17 V Bolt Starter Generator, M6 x 18 7001-B0602-25 **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$0.06 $0.04**  **$0.14 $0.10**  **$0.01 $0.08**  **$0.03 $0.20**  **$0.06 $0.12**  V Bolt Starter Generator, M6 x 18 7001-B0602-25 V Brass Threaded Insert Small 7001-B0602-34 V Brass Threaded Insert Large 7001-B0602-35 V Bolt Starter Generator, M5 x 80 7001-B0602-02 V Bearing, Starter Generator, Rotor Front 7001-B0602-24 V Base Gasket, Starter Generator, Internal Regulat 7001-B0602-37 V Bolt Starter Generator, M5 x 15 7001-B0602-03 V Resolver Harness Asm, Motor Sensor Asm 7001-B0602-28 V Wire, Motor Sensor, Starter Gen 7001-B0602-30 **$0.12 $0.25**  **$0.64 $0.93**  **$1.52 $0.06**  **$0.06 $1.12**  **$0.26 $0.00**  **$0.00 $0.00** 
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $4.95**  **$19.36 $33.87**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$33.87 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 8 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 9 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Internal Regulator Asm, Starter Generator 7001-B0602-14

7001-B0602-14-01 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **2059 1.75**  0.50

**82 44.00**  0.25

7001-B0602-14-02

V Starter Generator Asm. 7001-B0602-01

V Duckbill Breather 7001-B0602-04 V Brush Cover, Starter Generator, Internal Regulator 7001-B0602-11 V Bearing Retainer, Starter Generator, Front Bearing 7001-B0602-23

7001-B0602-23-01

7001-B0602-23-02

7001-B0602-23-03 V Bracket, Starter Generator, Resolver Motor Sensor 7001-B0602-31

7001-B0602-31-01

7001-B0602-31-02
V Bracket, Starter Generator, Electrical Harness 7001-B0602-38

7001-B0602-38-01 V Resolver Core Plate, Starter Gen, Stamped 7001-B0602-29

7001-B0602-29-01 **225 16.00**  0.25

**46 78.99**  4.00

**9774 0.37**  1.00

**2250 1.60**  1.00

**1500 2.40**  0.25

**450 8.00**  0.25

**150 24.00**  0.50

**6000 0.60**  1.00

**1500 2.40**  0.25

**450 8.00**  0.25

**6000 0.60**  1.00

**450 8.00**  0.25

**6000 0.60**  1.00

**24000 0.15**  2.00

**135 26.70** 

-
7001-B0602-29-02 V Resolver Winding Asm, Motor Sensor Asm 7001-B0602-27 V Resolver Motor Sensor Asm, Starter Generator 7001-B0602-26

7001-B0602-26-01

7001-B0602-26-02 **720 5.00**  1.00

**199 18.13**  0.50

**275 13.10**  1.00

**267 13.50**  0.25

**632 5.70**  0.25

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 10 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Resolver Motor Armature Asm, Starter Generator 7001-B0602-39

7001-B0602-39-01 V Grommet, Starter Generator, Internal Regulator W 7001-B0602-36 V Terminal Block Asm, Starter Generator, 3 Phase T 7001-B0602-33

7001-B0602-33-01
V Boot, Starter Generator, 3 Phase Terminal 7001-B0602-12**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**24000 0.15**  2.00

**135 26.70** 

-
**4500 0.80**  1.00

**51 70.50**  0.25

**254 14.17**  1.00

**314 11.48**  1.00 V Regulator Brush Asm. 7001-B0602-19 V Cover Asm, Starter Generator, Resolver Motor Sensor 7001-B0602-43

7001-B0602-43-01

7001-B0602-43-02

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Nut, Starter Generator, Pulley, M5 7001-B0602-05 **225 16.00**  0.25

**1500 2.40**  0.25

**450 8.00**  0.25

**6000 0.60**  1.00
**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

V Nut, Starter Generator, Pulley, M5 7001-B0602-05 V Washer, Starter Generator, Pulley 7001-B0602-06 V Bolt Starter Generator, M5 x 15 7001-B0602-08 V Bolt Starter Generator, M5 x 15 7001-B0602-07 V Label, Starter Generator, Resolver Motor Sensor 7001-B0602-45 V Seal, Starter Generator, Resolver Motor Sensor 7001-B0602-46 V Bolt Starter Generator, M5 x 15 7001-B0602-44 V Nut, Starter Generator, M5 7001-B0602-41 V Washer, Starter Generator, M6 Shim 7001-B0602-42 V Bolt Starter Generator, M5 x 15 7001-B0602-22

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 11 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Bolt Starter Generator, M5 x 15 7001-B0602-32 V Bolt Starter Generator, M4 x 8 7001-B0602-09 V Dust Seal, Starter Generator, Internal Regulator 7001-B0602-10 V Regulator Brush 7001-B0602-20 V Copper Wire - Brushes 7001-B0602-21 V Brush Spring 7001-B0602-18 V Anti-Crush Sleeve PEB mid 7001-B0602-15 V 4 Pin Terminal Strip 7001-B0602-16 V Base Gasket, Starter Generator, Internal Regulator 7001-B0602-17 V Bolt Starter Generator, M6 x 18 7001-B0602-25**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

V Bolt Starter Generator, M6 x 18 7001-B0602-25 V Brass Threaded Insert Small 7001-B0602-34 V Brass Threaded Insert Large 7001-B0602-35 V Bolt Starter Generator, M5 x 80 7001-B0602-02 V Bearing, Starter Generator, Rotor Front 7001-B0602-24 V Base Gasket, Starter Generator, Internal Regulat 7001-B0602-37 V Bolt Starter Generator, M5 x 15 7001-B0602-03 V Resolver Harness Asm, Motor Sensor Asm 7001-B0602-28 V Wire, Motor Sensor, Starter Gen 7001-B0602-30

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 12 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: Generator - Alternator**  **Part Number: 140201-N0402-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Housing, Starter Generator, Front 70 01 - B0602 - 58 **1** 1 Wash Cycles thru machining T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.06 $0.06**  **$0.00**

3 70 01 - B0602 - 58-01 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Machining, LC, Automatic Load **40 0.5**  **1 1**  0.000 **$0.00 $36.98**  **$40.26 $40.26**  **$0.00 $0.46**  **$1.01 $1.47**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.47 $1.47**  **$0.00**

70 01 - B0602 - 58-02 **1** Stress Relief Heat Treat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Heat Treat Operator **98 1.5**  **1 1**  1.228 **$0.012 $47.72**  **$10.17 $10.17**  **$0.01 $0.73**  **$0.10 $0.85**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.85 $0.85**  **$0.01 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

70 01 - B0602 - 58-02 **1** Stress Relief Heat Treat @ Bottom. Not Applicable T5-Al380, SMS **98 1.5**  **1 1**  1.228 **$0.012 $47.72**  **$10.17 $10.17**  **$0.01 $0.73**  **$0.10 $0.85**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.85 $0.85**  **$0.01**

4 70 01 - B0602 - 58-03 **1** Cast T1 Assembly, Mark-up Applied @ Bottom. Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, MLS **357 1**  **1 1.1**  1.228 **$1.10 $41.48**  **$247.89 $272.68**  **$1.35 $0.12**  **$0.76 $2.23**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$2.23 $2.23**  **$1.35**

1 V Housing, Starter Generator, Rear 70 01 - B0602 - 59 **1** 1 Wash Cycles thru machining T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.06 $0.06**  **$0.00**

5 70 01 - B0602 - 59-01 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Machining, LC, Automatic Load **36 1**  **2 1**  0.000 **$0.00 $36.98**  **$40.26 $80.52**  **$0.00 $1.04**  **$2.26 $3.30**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$3.30 $3.30**  **$0.00**

2 70 01 - B0602 - 59-02 **1** Stress Relief Heat Treat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Heat Treat Operator T5-Al380, SMS **41 1.5**  **1 1**  1.717 **$0.012 $47.72**  **$10.17 $10.17**  **$0.02 $1.74**  **$0.25 $2.01**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$2.01 $2.01**  **$0.02**

6 70 01 - B0602 - 59-03 **1** Cast T1 Assembly, Mark-up Applied @ Bottom. Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, MLS **366 1**  **1 1.1**  1.717 **$1.10 $41.48**  **$247.89 $272.68**  **$1.89 $0.11**  **$0.74 $2.75**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$2.75 $2.75**  **$1.89**

3 V Cover, Starter Generator, Internal Regulator 70 01 - B0602 - 60 **1** 1 Wash Cycles thru machining T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **360 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.03 $0.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.06 $0.06**  **$0.00**

7 70 01 - B0602 - 60-01 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Machining, LC, Automatic Load **38 0.5**  **1 1**  0.000 **$0.00 $36.98**  **$40.26 $40.26**  **$0.00 $0.48**  **$1.05 $1.53**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.53 $1.53**  **$0.00**

4 70 01 - B0602 - 60-02 **1** Stress Relief Heat Treat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Heat Treat Operator T5-Al380, SMS **144 1.5**  **1 1**  0.769 **$0.012 $47.72**  **$10.17 $10.17**  **$0.01 $0.50**  **$0.07 $0.58**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.58 $0.58**  **$0.01**

8 70 01 - B0602 - 60-03 **1** Cast T1 Assembly, Mark-up Applied @ Bottom. Aluminum-A380, Cast Mold/Cast/Sinter Operator Diecast, MS **379 1**  **1 1.1**  0.769 **$1.10 $41.48**  **$197.05 $216.76**  **$0.85 $0.11**  **$0.57 $1.53**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.53 $1.53**  **$0.85**
5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item**  File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: Generator - Alternator**  **Part Number: 140201-N0402-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 2 V Ring, Housing, Starter Generator, Rear **1** cast in S **$0.00** $0.21 **$0.00 $0.21**  **$0.21** 3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $4.34** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$16.62**
**T1 or OEM Total Manufacturing Cost: $4.34**  **$5.37 $6.91**  **$16.62 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$16.62**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.**  **T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.08 $1.08**  **$1.00 $0.42**  **$2.58 Base Cost Impact to Vehicle:**  **$4.34 $5.37**  **$6.91 $16.62**  **$0.08 $1.08**  **$1.00 $0.42**  **$2.58 $19.19**  **$0 $0**  **Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: $19.19** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Housing, Starter Generator, Front 70 01 - B0602 - 58

70 01 - B0602 - 58-01

70 01 - B0602 - 58-02 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 5 1 10 **1.0 1.0** 
**$0.46 $1.01**  **$1.47 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  EC 300 - Al Horizontal CNC. Various Milling, boring, chamfer, drilling and tapping operations **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 90 34 1 90 **1.0 1.0** 
**$0.73 $0.10**  **$0.85 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  T5 Heat Treat, 7.5 hour cycle, 1,130 per cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 738 27,000 **1.0 1.0**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

70 01 - B0602 - 58-02

70 01 - B0602 - 58-03
V Housing, Starter Generator, Rear 70 01 - B0602 - 59

70 01 - B0602 - 59-01

70 01 - B0602 - 59-02

70 01 - B0602 - 59-03
V Cover, Starter Generator, Internal Regulator 70 01 - B0602 - 60

70 01 - B0602 - 60-01

70 01 - B0602 - 60-02

70 01 - B0602 - 60-03

**Purchase Part - High Impact Item (Full Cost Mapping) $0.73**  **$0.10 $0.85**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00** T5 Heat Treat, 7.5 hour cycle, 1,130 per cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 738 27,000 **1.0 1.0** 
**$0.12 $0.76**  **$2.23 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Die Cast 1800-2600 ton, 6 cavity, Used 1.1 Multiplier for Trimming operation **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10.09 2 6 60.54 **1.1 1.0** 
**$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 5 1 10 **1.0 1.0** 
**$1.04 $2.26**  **$3.30 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  EC 300 - Al Horizontal CNC. Various Milling, boring, chamfer, drilling and tapping operations **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 202 99 1 202 **1.0 2.0** 
**$1.74 $0.25**  **$2.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  T5 Heat Treat, 7.5 hour cycle, 308 per cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 308 27,000 **1.0 1.0** 
**$0.11 $0.74**  **$2.75 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Die Cast 1800-2600 ton, 6 cavity, Used 1.1 Multiplier for Trimming operation **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9.83 2 6 58.98 **1.1 1.0** 
**$0.03 $0.03**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch Wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 5 1 10 **1.0 1.0** 
**$0.48 $1.05**  **$1.53 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  EC 300 - Al Horizontal CNC. Various Milling, boring, chamfer, drilling and tapping operations **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 94 35 1 94 **1.0 1.0** 
**$0.50 $0.07**  **$0.58 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  T5 Heat Treat, 7.5 hour cycle, 1080 per cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 1,080 27,000 **1.0 1.0** 
**$0.11 $0.57**  **$1.53 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Die Cast 1000-1800 ton, 6 cavity, Used 1.1 Multiplier for Trimming operation **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9.5 2 6 57 **1.1 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 
**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Ring, Housing, Starter Generator, Rear **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$0.00 $0.21**  **$0.00**
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $5.37**  **$6.91 $16.62**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$16.62 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Housing, Starter Generator, Front 70 01 - B0602 - 58

70 01 - B0602 - 58-01

70 01 - B0602 - 58-02 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**360 10.00**  0.25

**40 90.00**  0.50

**98 36.59**  1.50 70 01 - B0602 - 58-02

70 01 - B0602 - 58-03
V Housing, Starter Generator, Rear 70 01 - B0602 - 59

70 01 - B0602 - 59-01

70 01 - B0602 - 59-02

70 01 - B0602 - 59-03
V Cover, Starter Generator, Internal Regulator 70 01 - B0602 - 60

70 01 - B0602 - 60-01

70 01 - B0602 - 60-02

70 01 - B0602 - 60-03

**Purchase Part - High Impact Item (Full Cost Mapping) 98**  **36.59** 1.50

**357 10.09**  1.00

**360 10.00**  0.25

**36 101.00**  1.00

**41 87.66**  1.50

**366 9.83**  1.00

**360 10.00**  0.25

**38 94.00**  0.50

**144 25.00**  1.50

**379 9.50**  1.00
**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database) #DIV/0!**  **#DIV/0!**

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Ring, Housing, Starter Generator, Rear**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Stator Asm, Starter Generator**  **Part Number: 140201-N0402-51**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Stator Asm, Starter Generator 7001-B0602-51 **1** Paint T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **103 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.19**  **$0.15 $0.33**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.33 $0.33**  **$0.00**

3 7001-B0602-51-01 **1** Coat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Conformal Coat, UV Cure **103 0.5**  **1 1**  0.000 **$0.00 $36.21**  **$28.33 $28.33**  **$0.00 $0.18**  **$0.28 $0.45**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.45 $0.45**  **$0.00**

4 7001-B0602-51-02 **1** Test T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **103 0.25**  **1 1**  0.000 **$0.00 $36.21**  **$75.00 $75.00**  **$0.00 $0.09**  **$0.73 $0.82**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.82 $0.82**  **$0.00 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

4 7001-B0602-51-02 **1** Test @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **103 0.25**  **1 1**  0.000 **$0.00 $36.21**  **$75.00 $75.00**  **$0.00 $0.09**  **$0.73 $0.82**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.82 $0.82**  **$0.00**

5 7001-B0602-51-03 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **32 4**  **8 1**  0.000 **$0.00 $36.21**  **$75.00 $600.00**  **$0.00 $4.53**  **$18.75 $23.28**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$23.28 $23.28**  **$0.00**

6 V Stater Core Plate, Starter Gen, 7001-B0602-54 **105** Stamping T1 Assembly, Mark-up Applied @ Bottom. Si. Elect. Steel Cut/Punch/Forming Operator Stamp/Form, XSS **24000 2**  **4 1**  0.133 **$0.75 $42.73**  **$24.60 $98.40**  **$0.10 $0.00**  **$0.00 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $11.28**  **$10.47**

7 7001-B0602-54-01 **1** Rotor Stacking T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Cut/Punch/Forming Operator Elec. Assembly, MC, Base **135 0**  **4 1**  0.000 **$0.00 $42.73**  **$30.00 $120.00**  **$0.00 $0.00**  **$0.89 $0.89**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.89 $0.89**  **$0.00**
8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 2 V Insulator String, Starter Gen, 7001-B0602-69 **16** S **$0.00** $0.01 **$0.00 $0.08**  **$0.08** 3 V Heat Shrink Tube, Starter Gen, 7001-B0602-63 **1** S **$0.00** $0.01 **$0.00 $0.01**  **$0.01**
4 V Heat Shrink Tube, Weather Pack, Stator 7001-B0602-64 **2** S **$0.00** $0.01 **$0.00 $0.02**  **$0.02** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 4 V Heat Shrink Tube, Weather Pack, Stator

Temp Sen 7001-B0602-64 **2** S **$0.00** $0.01 **$0.00 $0.02**  **$0.02**
5 V Thermocouple, Starter Gen, 7001-B0602-67 **1** S **$0.00** $0.30 **$0.00 $0.30**  **$0.30** 6 V Temp Sensor Asm, Starter 7001-B0602-60 **2** S **$0.00** $0.02 **$0.00 $0.03**  **$0.03** 7 V Eyelet Terminal, Starter Gen, 7001-B0602-62 **2** S **$0.00** $0.02 **$0.00 $0.04**  **$0.04**
8 V Heat Shrink Tube, Starter Gen, Stator Temp

Senso 7001-B0602-65 **2** S **$0.00** $0.01 **$0.00 $0.02**  **$0.02**
9 V Insulator Sleeve, Starter Gen, 7001-B0602-66 **2** S **$0.00** $0.01 **$0.00 $0.02**  **$0.02** 10 V Insulator Sleeve, Starter Gen, 7001-B0602-58 **3** S **$0.00** $0.01 **$0.00 $0.03**  **$0.03** 11 V Terminal, Starter Gen, Stator 7001-B0602-59 **3** S **$0.00** $0.10 **$0.00 $0.30**  **$0.30**
12 V Insulator Sleeve, Stator Asm, Starter Gen,

Large 7001-B0602-53 **2** S **$0.00** $0.01 **$0.00 $0.02**  **$0.02** "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations. "Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Stator Asm, Starter Generator**  **Part Number: 140201-N0402-51**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

13 V Insulator, Cavity, Starter Gen 7001-B0602-55 **48** S **$0.00** $0.12 **$0.00 $5.95**  **$5.95** 14 V Insulator, Closeout, Starter Gen 7001-B0602-56 **48** S **$0.00** $0.06 **$0.00 $2.98**  **$2.98** 15 V Wire, Stator, Starter Gen 7001-B0602-57 **3** S **$0.00** $1.72 **$0.00 $5.16**  **$5.16** 16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $25.43** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$52.00 1** 
**T1 or OEM Total Manufacturing Cost: $25.43**  **$5.35 $21.22**  **$52.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$52.00**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.26 $3.38**  **$3.12 $1.30**  **$8.06 Base Cost Impact to Vehicle:**  **$25.43 $5.35**  **$21.22 $52.00**  **$0.26 $3.38**  **$3.12 $1.30**  **$8.06 $60.06**  **$0 $0**  **Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: $60.06** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: **3 Notes:**  **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Stator Asm, Starter Generator 7001-B0602-51

7001-B0602-51-01

7001-B0602-51-02 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.19 $0.15**  **$0.33 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  load , mask, paint, air dry **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 1 1 35 **1.0 1.0** 
**$0.18 $0.28**  **$0.45 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Add conformal coating, drip varnish **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 1 1 35 **1.0 1.0** 
**$0.09 $0.73**  **$0.82 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  1 person 2 station 30 sec test **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 1 1 35 **1.0 1.0**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

7001-B0602-51-02

7001-B0602-51-03
V Stater Core Plate, Starter Gen, 7001-B0602-54

7001-B0602-54-01

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Insulator String, Starter Gen, 7001-B0602-69 V Heat Shrink Tube, Starter Gen, 7001-B0602-63 V Heat Shrink Tube, Weather Pack, Stator 7001-B0602-64 **$0.09 $0.73**  **$0.82 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  1 person 2 station 30 sec test **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 1 1 35 **1.0 1.0** 
**$4.53 $18.75**  **$23.28 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  bearing, spacer, slipreing asm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 900 1 1 900 **1.0 8.0** 
**$0.37 $0.43**  **$11.28 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive stamping die in-line with automatic rotor disc stacking equipment. **5 2**  **10 100**  **47 4700**  **10053 0.36**  **85% 11827**  **0.30** 0.6 2 1 0.6 **1.0 4.0** 
**$0.00 $0.89**  **$0.89 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Rotor stacking equipment, direct feed from stamping press, orientate, stack and press into place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 465 1 1 106.8 **1.0 4.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.08**  **$0.01 $0.02**  V Heat Shrink Tube, Weather Pack, Stator Temp Sen 7001-B0602-64 V Thermocouple, Starter Gen, 7001-B0602-67 V Temp Sensor Asm, Starter 7001-B0602-60 V Eyelet Terminal, Starter Gen, 7001-B0602-62 V Heat Shrink Tube, Starter Gen, Stator Temp Senso 7001-B0602-65 V Insulator Sleeve, Starter Gen, 7001-B0602-66 V Insulator Sleeve, Starter Gen, 7001-B0602-58 V Terminal, Starter Gen, Stator 7001-B0602-59 V Insulator Sleeve, Stator Asm, Starter Gen, Large 7001-B0602-53 **$0.02 $0.30**  **$0.03 $0.04**  **$0.02 $0.02**  **$0.03 $0.30**  **$0.02**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Insulator, Cavity, Starter Gen 7001-B0602-55 V Insulator, Closeout, Starter Gen 7001-B0602-56 V Wire, Stator, Starter Gen 7001-B0602-57 **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$5.95 $2.98**  **$5.16 $0.00**  **$0.00 $0.00** 
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $5.35**  **$21.22 $52.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$52.00 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Stator Asm, Starter Generator 7001-B0602-51

7001-B0602-51-01

7001-B0602-51-02 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**103 35.00**  0.50

**103 35.00**  0.50

**103 35.00**  0.25 7001-B0602-51-02

7001-B0602-51-03
V Stater Core Plate, Starter Gen, 7001-B0602-54

7001-B0602-54-01

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Insulator String, Starter Gen, 7001-B0602-69 V Heat Shrink Tube, Starter Gen, 7001-B0602-63 V Heat Shrink Tube, Weather Pack, Stator 7001-B0602-64 **103 35.00**  0.25

**32 112.50**  4.00

**24000 0.15**  2.00

**135 26.70** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

V Heat Shrink Tube, Weather Pack, Stator Temp Sen 7001-B0602-64 V Thermocouple, Starter Gen, 7001-B0602-67 V Temp Sensor Asm, Starter 7001-B0602-60 V Eyelet Terminal, Starter Gen, 7001-B0602-62 V Heat Shrink Tube, Starter Gen, Stator Temp Senso 7001-B0602-65 V Insulator Sleeve, Starter Gen, 7001-B0602-66 V Insulator Sleeve, Starter Gen, 7001-B0602-58 V Terminal, Starter Gen, Stator 7001-B0602-59 V Insulator Sleeve, Stator Asm, Starter Gen, Large 7001-B0602-53

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Insulator, Cavity, Starter Gen 7001-B0602-55 V Insulator, Closeout, Starter Gen 7001-B0602-56 V Wire, Stator, Starter Gen 7001-B0602-57**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 9 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Rotor & Slip Ring Asm**  **Part Number: 140201-N0402-** ** We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 V Magnet Asm, Starter Generator, Rotor 7001-B0602-78 **16** Manual Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **225 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.09**  **$0.07 $0.15**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.15 $2.44**  **$0.00**

3 V Winding Asm, Starter Generator, Rotor 7001-B0602-74 **1** Coat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Conformal Coat, UV Cure **360 0.25**  **1 1**  0.000 **$0.00 $36.21**  **$28.33 $28.33**  **$0.00 $0.03**  **$0.08 $0.10**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.10 $0.10**  **$0.00**

4 7001-B0602-74-01 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **120 0.5**  **1 1**  0.000 **$0.00 $36.21**  **$75.00 $75.00**  **$0.00 $0.15**  **$0.63 $0.78**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.78 $0.78**  **$0.00 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

4 7001-B0602-74-01 **1** Assembly @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **120 0.5**  **1 1**  0.000 **$0.00 $36.21**  **$75.00 $75.00**  **$0.00 $0.15**  **$0.63 $0.78**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.78 $0.78**  **$0.00**

5 7001-B0602-74-02 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **1170 0.5**  **1 1**  0.056 **$3.86 $41.48**  **$16.39 $16.39**  **$0.22 $0.02**  **$0.01 $0.25**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.25 $0.25**  **$0.22**

6 7001-B0602-74-03 **1** Tape T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **360 0.5**  **1 1**  0.000 **$0.00 $36.21**  **$75.00 $75.00**  **$0.00 $0.05**  **$0.21 $0.26**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.26 $0.26**  **$0.00**

7 7001-B0602-74-04 **1** Winding Machine T1 Assembly, Mark-up Applied @ Bottom. Copper - Windings, <1mm Electromechanical Assembly Elec. Assembly, MHC, Base **68 0.5**  **1 1**  1.485 **$2.94 $36.21**  **$45.00 $45.00**  **$4.37 $0.27**  **$0.66 $5.29**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$5.29 $5.29**  **$4.37**

8 V Rotor & Slip Ring Asm 7001-B0602-70 **1** Paint T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **103 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.19**  **$0.15 $0.33**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.33 $0.33**  **$0.00**

9 7001-B0602-70-01 **1** Coat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Conformal Coat, UV Cure **103 0.5**  **1 1**  0.000 **$0.00 $36.21**  **$28.33 $28.33**  **$0.00 $0.18**  **$0.28 $0.45**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.45 $0.45**  **$0.00**

10 7001-B0602-70-02 **1** Test T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **206 1**  **2 1**  0.000 **$0.00 $36.21**  **$75.00 $150.00**  **$0.00 $0.18**  **$0.73 $0.91**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.91 $0.91**  **$0.00**

11 7001-B0602-70-03 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **59 2**  **2 1**  0.000 **$0.00 $36.21**  **$75.00 $150.00**  **$0.00 $1.23**  **$2.54 $3.77**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$3.77 $3.77**  **$0.00**

12 V Rotor & Core Asm, Starter Generator 7001-B0602-71 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **41 2**  **2 1**  0.000 **$0.00 $36.21**  **$75.00 $150.00**  **$0.00 $1.77**  **$3.67 $5.44**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$5.44 $5.44**  **$0.00**

13 V Bearing Retainer, Starter Gen, Rear Bearing 7001-B0602-93 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. HC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **5143 1**  **1 1**  0.003 **$0.65 $135.07**  **$24.60 $24.60**  **$0.00 $0.03**  **$0.00 $0.03**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.03 $0.03**  **$0.00**

14 V Slipring Base, Starter Gen, Rotor 7001-B0602-88 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **367 0.5**  **1 1**  0.013 **$3.86 $41.48**  **$16.39 $16.39**  **$0.05 $0.06**  **$0.04 $0.15**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.15 $0.15**  **$0.05**

15 V Slipring, Starter Gen, Rotor, Copper 7001-B0602-91 **2** Machine T1 Assembly, Mark-up Applied @ Bottom. Copper-Pure, Wire CNC Operator CNC Turning, MS, BF, DA **360 0.5**  **1 1**  0.010 **$2.45 $36.98**  **$27.08 $27.08**  **$0.02 $0.05**  **$0.08 $0.15**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.15 $0.30**  **$0.05**

16 V Base, Slipring Connector, Starter Gen, Rotor, Ma 7001-B0602-86 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS **146 1**  **1 1**  0.019 **$3.86 $41.48**  **$151.77 $151.77**  **$0.07 $0.28**  **$1.04 $1.39**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.39 $1.39**  **$0.07**

17 V Bearing Spacer, Starter Gen, Front Bearing 7001-B0602-83 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. LC-Steel-1000S, Coil CNC Operator CNC Turning, SS, BF, QA **100 0.5**  **1 1**  0.080 **$0.45 $36.98**  **$30.42 $30.42**  **$0.04 $0.18**  **$0.30 $0.53**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.53 $0.53**  **$0.04**

18 V Fan, Front, Starter Gen, Rotor Asm 7001-B0602-81 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. LC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **5143 1**  **1 1**  0.286 **$0.45 $135.07**  **$24.60 $24.60**  **$0.13 $0.03**  **$0.00 $0.16**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.16 $0.16**  **$0.13** T1 Assembly, Mark-up Applied Cut/Punch/Forming Operator- Stamp/Form, XSS 19 V Fan, Rear, Starter Gen, Rotor Asm 7001-B0602-82 **1** Stamp T1 Assembly, Mark-up Applied @ Bottom. LC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **5143 1**  **1 1**  0.177 **$0.45 $135.07**  **$24.60 $24.60**  **$0.08 $0.03**  **$0.00 $0.11**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.11 $0.11**  **$0.08**

20 V Magnet Cover, Starter Gen, 7001-B0602-80 **16** Stamp T1 Assembly, Mark-up Applied @ Bottom. LC-Steel-1000S, Coil Cut/Punch/Forming OperatorOEM Stamp/Form, XSS **5143 1**  **1 1**  0.004 **$0.45 $135.07**  **$24.60 $24.60**  **$0.00 $0.03**  **$0.00 $0.03**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.03 $0.53**  **$0.03**

21 V Winding Bobbin, Starter Gen, Rotor Asm 7001-B0602-75 **1** Mold T1 Assembly, Mark-up Applied @ Bottom. Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS **1170 1**  **1 1**  0.056 **$1.74 $41.48**  **$151.77 $151.77**  **$0.10 $0.04**  **$0.13 $0.26**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.26 $0.26**  **$0.10**

22 V Pole, Starter Gen, Rotor Asm 7001-B0602-73 **2** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **277 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.03**  **$0.04 $0.07**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.07 $0.14**  **$0.00**

23 7001-B0602-73-01 **2** Machine T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator CNC Machining, LC **185 1**  **2 1**  0.000 **$0.00 $36.98**  **$30.38 $60.76**  **$0.00 $0.20**  **$0.33 $0.53**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.53 $1.06**  **$0.00**

24 7001-B0602-73-02 **2** Heat Treat T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Heat Treat Operator T5-Al380, SMS **243 1.5**  **1 1**  2.380 **$0.01 $47.72**  **$10.17 $10.17**  **$0.02 $0.29**  **$0.04 $0.36**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.36 $0.71**  **$0.04**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 9 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Rotor & Slip Ring Asm**  **Part Number: 140201-N0402-** ** We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

25 7001-B0602-73-03 **2** Shake Out & Sand Removal T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Grinding/Polishing Operator Sand Cast, Sand Removal, LS **277 1**  **1 1**  0.000 **$0.00 $42.14**  **$56.87 $56.87**  **$0.00 $0.15**  **$0.21 $0.36**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.36 $0.72**  **$0.00**

26 7001-B0602-73-04 **2** Pole, Starter Gen, Rotor Asm, Cast T1 Assembly, Mark-up Applied @ Bottom. Nodular Iron, Gr100/70/03, Cast Mold/Cast/Sinter Operator Sand Cast Line, SMS **3462 1**  **1 1**  3.280 **$0.63 $41.48**  **$481.26 $481.26**  **$2.07 $0.01**  **$0.14 $2.22**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$2.22 $4.44**  **$4.14**

27 V Shaft, Starter Gen, Rotor Asm 7001-B0602-72 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **257 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.04**  **$0.04 $0.08**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.08 $0.08**  **$0.00**

28 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. A-Steel-4140, Bar 0.25-1" CNC Operator DS-CNC Turning, SMS, BF, DA **82 1**  **2 1**  0.880 **$1.23 $36.98**  **$27.76 $55.52**  **$1.08 $0.45**  **$0.68 $2.21**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$2.21 $2.21**  **$1.08**

#### V Slip Ring Asm, Starter Gen, Rotor 7001-B0602-70-03 **1** Assembly T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base **72 0.5**  **1 1**  0.000 **$0.00 $36.21**  **$75.00 $75.00**  **$0.00 $0.25**  **$1.04 $1.29**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.29 $1.29**  **$0.00**
#### **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** #### **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** #### **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** #### **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** #### **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** #### **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** #### **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 30 V Nut, Starter Gen, M6 7001-B0602-94 **1** S **$0.00** $0.04 **$0.00 $0.04**  **$0.04** 30 V Bearing, Starter Gen, Rotor Rear 7001-B0602-92 **1** S **$0.00** $1.01 **$0.00 $1.01**  **$1.01** 30 V Magnet, Starter Generator, 7001-B0602-79 **16** S **$0.00** $0.49 **$0.00 $7.84**  **$7.84**
30 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 7001-B0602-95 **3** S **$0.00** $0.02 **$0.00 $0.06**  **$0.06**
30 V Terminal, Overmold, Starter Gen, Rotor, Copper 7001-B0602-85 **2** S **$0.00** $0.03 **$0.00 $0.06**  **$0.06** 30 V Tape, Rotor, Starter Gen, Cloth Type 7001-B0602-77 **1** S **$0.00** $0.05 **$0.00 $0.05**  **$0.05** 9 V Wire, Red, Rotor, Starter Gen 7001-B0602-89 **1** S **$0.00** $0.08 **$0.00 $0.08**  **$0.08** 10 V Wire, Black, Rotor, Starter Gen 7001-B0602-90 **1** S **$0.00** $0.08 **$0.00 $0.08**  **$0.08** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations. "Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 10 V Wire, Black, Rotor, Starter Gen 7001-B0602-90 **1** S **$0.00** $0.08 **$0.00 $0.08**  **$0.08** 29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $19.60** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$43.35**
**T1 or OEM Total Manufacturing Cost: $19.60**  **$8.71 $15.05**  **$43.36 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$43.36**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 
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### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Rotor & Slip Ring Asm**  **Part Number: 140201-N0402-** ** We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.22 $2.82**  **$2.60 $1.08**  **$6.72 Base Cost Impact to Vehicle:**  **$19.60 $8.71**  **$15.05 $43.36**  **$0.22 $2.82**  **$2.60 $1.08**  **$6.72 $50.08**  **$0 $0**  **Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: $50.08** 

**Packaging Cost per**  **Total Lump Sum**  **Payment Total # of**  **Number of Interest** **C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ R** **a c** **k s** **R e** **q u** **i r** **e d** **N u** **m b** **e r** **o f** **P a** **r t** **s p** **e r** **P a** **l l** **e t** **/ R** **a c** **k S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) PACKAGING CALCULATIONS:**  Packaging Type: Part Size: Parts/Layer: **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years **Cost per Piece**  **Total**

**Amount Payment** 

**(%) Total # of** 

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Parts/Layer: Number of Layers: Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 9 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Magnet Asm, Starter Generator, Rotor 7001-B0602-78 V Winding Asm, Starter Generator, Rotor 7001-B0602-74

7001-B0602-74-01 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$1.37 $1.07**  **$2.44 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assembly - magnet to magnet cover **5 2**  **10 100**  **47 4700**  **1532 2.35**  **85% 1802**  **2.00** 16 6 1 16 **1.0 1.0** 
**$0.03 $0.08**  **$0.10 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Add conformal coating, drip varnish **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96**

- - 1 10 **1.0 1.0** 
**$0.15 $0.63**  **$0.78 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Loop wire around tab and add sleeves (red & black) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 18 1 1 30 **1.0 1.0**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

7001-B0602-74-01

7001-B0602-74-02

7001-B0602-74-03

7001-B0602-74-04
V Rotor & Slip Ring Asm 7001-B0602-70

7001-B0602-70-01

7001-B0602-70-02

7001-B0602-70-03
V Rotor & Core Asm, Starter Generator 7001-B0602-71
V Bearing Retainer, Starter Gen, Rear Bearing 7001-B0602-93 V Slipring Base, Starter Gen, Rotor 7001-B0602-88 V Slipring, Starter Gen, Rotor, Copper 7001-B0602-91 V Base, Slipring Connector, Starter Gen, Rotor, Ma 7001-B0602-86
V Bearing Spacer, Starter Gen, Front Bearing 7001-B0602-83
V Fan, Front, Starter Gen, Rotor Asm 7001-B0602-81 **$0.15 $0.63**  **$0.78 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Loop wire around tab and add sleeves (red & black) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 18 1 1 30 **1.0 1.0** 
**$0.02 $0.01**  **$0.25 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold, 4 Cavity - 100mmx100mmx43mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 3.076 1 1 3.08 **1.0 1.0** 
**$0.05 $0.21**  **$0.26 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Cloth tape - manual application **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 
**$0.27 $0.66**  **$5.29 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Automated winding station, auto load and clamp, cut and position leads. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 53 1 1 53 **1.0 1.0** 
**$0.19 $0.15**  **$0.33 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  load , mask, paint, air dry **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 1 1 35 **1.0 1.0** 
**$0.18 $0.28**  **$0.45 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Add conformal coating, drip varnish **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 1 1 35 **1.0 1.0** 
**$0.18 $0.73**  **$0.91 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  1 person 2 station 30 sec test **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 1 1 35 **1.0 2.0** 
**$1.23 $2.54**  **$3.77 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  2 person 2 stationAssemble bearing, spacer, slip ring asm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 122 1 1 122 **1.0 2.0** 
**$1.77 $3.67**  **$5.44 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  2 station 2 person Assemble shaft, poles, winding asm, magnets (16) and the front and rear fans **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 176 1 1 176 **1.0 2.0** 
**$0.03 $0.00**  **$0.03 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.7 2 1 0.7 **1.0 1.0** 
**$0.06 $0.04**  **$0.15 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold, 4 Cavity - 14mmx14mmx22mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9.80 1 4 39.20 **1.0 1.0** 
**$0.10 $0.15**  **$0.30 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  CNC Turning Machine, Single Station **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 10 7 1 10 **1.0 1.0** 
**$0.28 $1.04**  **$1.39 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  PPS Insert copper terminals and over mold **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 24.60 2 4 98.40 **1.0 1.0** 
**$0.18 $0.30**  **$0.53 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  CNC Turning Machine, Single Station **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 36 4 1 36 **1.0 1.0** 
**$0.03 $0.00**  **$0.16 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.7 2 1 0.7 **1.0 1.0** 
V Fan, Rear, Starter Gen, Rotor Asm 7001-B0602-82
V Magnet Cover, Starter Gen, 7001-B0602-80 V Winding Bobbin, Starter Gen, Rotor Asm 7001-B0602-75 V Pole, Starter Gen, Rotor Asm 7001-B0602-73

7001-B0602-73-01

7001-B0602-73-02 **$0.03 $0.00**  **$0.11 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 0.7 2 1 0.7 **1.0 1.0** 
**$0.42 $0.08**  **$0.53 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Progressive Die **5 2**  **10 100**  **47 4700**  **1532 2.35**  **85% 1802**  **2.00** 0.7 2 16 11.2 **1.0 1.0** 
**$0.04 $0.13**  **$0.26 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold, 4 Cavity - 100mmx100mmx43mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 3.08 2 4 12.30 **1.0 1.0** 
**$0.03 $0.04**  **$0.07 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch wash **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 13 1 1 13 **1.0 1.0** 
**$0.40 $0.66**  **$1.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Single station,CNC Mach, Auto Sml Size and /or Low Complexity Pallet Size 300mm square 550mm **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 39 1 1 39 **1.0 2.0** 
**$0.59 $0.08**  **$0.71 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch T5 Process, Manual Load, Heat Treat, Controlled Air Cool **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98**

- - 1,820 27,000 **1.0 1.0** 
File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 9 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

7001-B0602-73-03

7001-B0602-73-04 V Shaft, Starter Gen, Rotor Asm 7001-B0602-72

V Slip Ring Asm, Starter Gen, Rotor 7001-B0602-70-03 **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**$0.30 $0.41**  **$0.72 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Remove Mold Sand No Cores, then Trim Press **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 13 2 1 13 **1.0 1.0** 
**$0.02 $0.28**  **$4.44 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Sand Cast - 6 Cavities (3x2) of 2.38 lb per part **5 2**  **10 100**  **47 4700**  **191 18.80**  **85% 225**  **15.98** 1.04 3 8 8.32 **1.0 1.0** 
**$0.07 $0.08**  **$0.16 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14 1 1 14 **1.0 1.0** 
**$0.45 $0.68**  **$2.21 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  CNC Turning Machine, 2 Station, single operator **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 88 7 1 88 **1.0 2.0** 
**$0.25 $1.04**  **$1.29 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble slipring,slipring base and wires **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 50 1 1 50 **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 
**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Nut, Starter Gen, M6 7001-B0602-94 V Bearing, Starter Gen, Rotor Rear 7001-B0602-92 V Magnet, Starter Generator, 7001-B0602-79 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 7001-B0602-95 V Terminal, Overmold, Starter Gen, Rotor, Copper 7001-B0602-85 V Tape, Rotor, Starter Gen, Cloth Type 7001-B0602-77 V Wire, Red, Rotor, Starter Gen 7001-B0602-89 V Wire, Black, Rotor, Starter Gen 7001-B0602-90 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.04**  **$1.01 $7.84**  **$0.06 $0.06**  **$0.05 $0.08**  **$0.08** V Wire, Black, Rotor, Starter Gen 7001-B0602-90 **$0.00 $0.00** 
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $8.71**  **$15.05 $43.36**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$43.36 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 
File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 9 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 7 of 9 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Magnet Asm, Starter Generator, Rotor 7001-B0602-78 V Winding Asm, Starter Generator, Rotor 7001-B0602-74

7001-B0602-74-01 **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**225 16.00**  0.50

**360 10.00**  0.25

**120 30.00**  0.50 7001-B0602-74-01

7001-B0602-74-02

7001-B0602-74-03

7001-B0602-74-04
V Rotor & Slip Ring Asm 7001-B0602-70

7001-B0602-70-01

7001-B0602-70-02

7001-B0602-70-03
V Rotor & Core Asm, Starter Generator 7001-B0602-71
V Bearing Retainer, Starter Gen, Rear Bearing 7001-B0602-93 V Slipring Base, Starter Gen, Rotor 7001-B0602-88 V Slipring, Starter Gen, Rotor, Copper 7001-B0602-91 V Base, Slipring Connector, Starter Gen, Rotor, Ma 7001-B0602-86
V Bearing Spacer, Starter Gen, Front Bearing 7001-B0602-83
V Fan, Front, Starter Gen, Rotor Asm 7001-B0602-81 **120 30.00**  0.50

**1170 3.08**  0.50

**360 10.00**  0.50

**68 53.00**  0.50

**103 35.00**  0.50

**103 35.00**  0.50

**206 17.50**  1.00

**59 61.00**  2.00

**41 88.05**  2.00

**5143 0.70**  1.00

**367 9.80**  0.50

**360 10.00**  0.50

**146 24.60**  1.00

**100 36.00**  0.50

**5143 0.70**  1.00
V Fan, Rear, Starter Gen, Rotor Asm 7001-B0602-82
V Magnet Cover, Starter Gen, 7001-B0602-80 V Winding Bobbin, Starter Gen, Rotor Asm 7001-B0602-75 V Pole, Starter Gen, Rotor Asm 7001-B0602-73

7001-B0602-73-01

7001-B0602-73-02 **5143 0.70**  1.00

**5143 0.70**  1.00

**1170 3.08**  1.00

**277 13.00**  0.25

**185 19.50**  1.00

**243 14.84**  1.50
File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 8 of 9 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

7001-B0602-73-03

7001-B0602-73-04 V Shaft, Starter Gen, Rotor Asm 7001-B0602-72

V Slip Ring Asm, Starter Gen, Rotor 7001-B0602-70-03**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**277 13.00**  1.00

**3462 1.04**  1.00

**257 14.00**  0.25

**82 44.00**  1.00

**72 50.00**  0.50
**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Nut, Starter Gen, M6 7001-B0602-94 V Bearing, Starter Gen, Rotor Rear 7001-B0602-92 V Magnet, Starter Generator, 7001-B0602-79 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 7001-B0602-95 V Terminal, Overmold, Starter Gen, Rotor, Copper 7001-B0602-85 V Tape, Rotor, Starter Gen, Cloth Type 7001-B0602-77 V Wire, Red, Rotor, Starter Gen 7001-B0602-89 V Wire, Black, Rotor, Starter Gen 7001-B0602-90 **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

V Wire, Black, Rotor, Starter Gen 7001-B0602-90

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 9 of 9 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 1 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Generator Alternator**  **Part Number: 140201-N0402-** ** We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
3 V Sleeve w/coating, Spring Damper **1** Mold T1 Assembly, Mark-up Applied @ Bottom. Thermoset-SBR Mold/Cast/Sinter Operator Inject. Mold, LS **571 1**  **1 1**  0.002 **$1.32 $41.48**  **$151.77 $151.77**  **$0.00 $0.07**  **$0.27 $0.34**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.34 $0.34**  **$0.00**

4 **1** Wash T1 Assembly, Mark-up Applied @ Bottom. Not Applicable CNC Operator Washing Equipment, LC **450 0.25**  **1 1**  0.000 **$0.00 $36.98**  **$10.75 $10.75**  **$0.00 $0.02**  **$0.02 $0.04**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.04 $0.04**  **$0.00 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

5 **1** Machine T1 Assembly, Mark-up Applied @ Bottom. MC-Steel-1018, Bar CNC Operator CNC Turning, SS, BF, QA **103 0.5**  **1 1**  0.040 **$0.74 $36.98**  **$30.42 $30.42**  **$0.03 $0.18**  **$0.30 $0.51**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.51 $0.51**  **$0.03**
6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 2 V Large Bolt, Alt Bracket **1** S **$0.00** $0.32 **$0.00 $0.32**  **$0.32** 3 V bolt, Medium, Alt Bracket **2** S **$0.00** $0.16 **$0.00 $0.32**  **$0.32** 4 V Bolt, Small, Alt Bracket **1** S **$0.00** $0.07 **$0.00 $0.07**  **$0.07** 5 V Bolt, Alternator to bracket, Long **2** S **$0.00** $0.20 **$0.00 $0.39**  **$0.39** 6 V Bolt, Alternator to bracket, Short **1** S **$0.00** $0.15 **$0.00 $0.15**  **$0.15** 7 V Sleeve , Spring Damper **1** S **$0.00** $0.02 **$0.00 $0.02**  **$0.02** 8 V Bolt, Belt Damper, Long **1** S **$0.00** $0.08 **$0.00 $0.08**  **$0.08** 9 V Bolt, Belt Damper, Short **1** S **$0.00** $0.07 **$0.00 $0.07**  **$0.07** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations. "Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 V Bolt, Belt Damper, Short **1** S **$0.00** $0.07 **$0.00 $0.07**  **$0.07** 10 V Belt, Alt/AC **1** S **$0.00** $2.50 **$0.00 $2.50**  **$2.50** 11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $3.95** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$4.81**
**T1 or OEM Total Manufacturing Cost: $3.95**  **$0.27 $0.59**  **$4.81 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$4.81** Supplier for Subassembly.

**3 1** 

**Notes:** File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity **System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)**  Annual Component Volume: Shipping Method: **Component Description: V Generator Alternator**  **Part Number: 140201-N0402-** ** We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material 9,574**  **10 North America**  **North America FOB Ship Point**  **47 450,000**  **1 450,000** 

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Mild Hybrid - Start-Stop Technology**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account TOTAL COSTS**  **TOOLING & INVESTMENT** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50% **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.31**  **$0.29 $0.12**  **$0.75 Base Cost Impact to Vehicle:**  **$3.95 $0.27**  **$0.59 $4.81**  **$0.02 $0.31**  **$0.29 $0.12**  **$0.75 $5.56**  **$0 $0**  **Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: $5.56** **C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ R** **a c** **k s** **R e** **q u** **i r** **e d** **N u** **m b** **e r** **o f** **P a** **r t** **s p** **e r** **P a** **l l** **e t** **/ S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) PACKAGING CALCULATIONS:**  Packaging Type: Part Size: **Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) **Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Part Size: Parts/Layer: Number of Layers: Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Sleeve w/coating, Spring Damper

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.07 $0.27**  **$0.34 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Injection Mold - 10 Cavity - Box Size 15mm x 15mm x 21mm **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 6.3 2 10 63 **1.0 1.0** 
**$0.02 $0.02**  **$0.04 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Batch wash **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Large Bolt, Alt Bracket V bolt, Medium, Alt Bracket V Bolt, Small, Alt Bracket V Bolt, Alternator to bracket, Long V Bolt, Alternator to bracket, Short V Sleeve , Spring Damper V Bolt, Belt Damper, Long V Bolt, Belt Damper, Short **$0.18 $0.30**  **$0.51 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  CNC Turning Machine, Single Station **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 35 2 1 35 **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.32**  **$0.32 $0.07**  **$0.39 $0.15**  **$0.02 $0.08**  **$0.07** V Bolt, Belt Damper, Short V Belt, Alt/AC **$2.50 $0.00**  **$0.00 $0.00** 
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $0.27**  **$0.59 $4.81**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$4.81 2** 

**Notes:** File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Projected Operating Pattern Minimum Calculated Cycles Time**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

V Sleeve w/coating, Spring Damper

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **571 6.30**  1.00

**450 8.00**  0.25

**Purchase Part - High Impact Item (Full Cost Mapping)**

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

**Purchase Part - Commodity ( Value taken from Purchase Part Database)**

V Large Bolt, Alt Bracket V bolt, Medium, Alt Bracket V Bolt, Small, Alt Bracket V Bolt, Alternator to bracket, Long V Bolt, Alternator to bracket, Short V Sleeve , Spring Damper V Bolt, Belt Damper, Long V Bolt, Belt Damper, Short **103 35.00**  0.50
**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

-

V Bolt, Belt Damper, Short V Belt, Alt/AC

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 6 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

# Assembly Report

**V Generator/A lternator** 

**Labor Ty**  **pe Rate**  $83.31 Tool $49.29 P.-P. Part $49.29 Tool $91.21 P.-P. Part

- -

- -

- - $91.21 Tool $43.52 P.-P. Part

- -

- - $43.52 Tool $301.91 P.-P. Part

- -

- - $301.91 Tool $35.51 P.-P. Part

- -

- -

- - $91.21 Operation

- - $91.21 Material Mod. $91.21 Operation $91.21 Operation

- - $91.21 Material Mod. $91.21 Operation

- - $91.21 Operation $91.21 Operation $91.21 Operation

- - $91.21 Material Mod. $91.21 Operation $91.21 Operation

- - $91.21 Material Mod. $91.21 Operation

- - $91.21 Material Mod. $91.21 Operation $91.21 Material Mod. $91.21 Operation

- - $91.21 Material Mod.

- -$91.21 Operation $91.21 Operation $91.21 Operation

- - $91.21 Material Mod. $91.21 Operation $91.21 Operation $91.21 Operation $49.29 Operation $49.29 Operation $49.29 Operation $83.31 Part $83.31 Tool $83.31 Fastening $83.31 Part $83.31 Part $83.31 Tool $83.31 Fastening $29.69 Subassembly $29.69 Tool $29.69 Subassembly $29.69 Tool $29.69 Subassembly $29.69 Tool $10.75 P.-P. Part

- -

- - $10.75 Tool $41.20 P.-P. Part

- -

- -

- - $41.20 Tool $43.52 P.-P. Part

- -

- - $43.52 Tool $247.89 P.-P. Part

- -

- - $247.89 Tool $247.89 Part

- -

- -

- - $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- -$41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Material Mod.

- - $41.20 Operation $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation $10.75 Operation $10.75 Operation $10.75 Operation

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- -- -

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- - $0.00 Subassembly $29.69 Tool $29.69 Fastening $10.75 P.-P. Part $10.75 Tool $41.20 P.-P. Part

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- - $41.20 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

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- - $41.20 Operation $41.20 Operation $41.20 Material Mod. $41.20 Operation

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- - $10.75 Operation $10.75 Operation $10.75 Operation

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- - $29.69 Operation 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate** $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Operation $29.69 Subassembly $29.69 Tool $32.17 Subassembly

- - $32.17 Tool$29.69 Subassembly $29.69 Tool

- - $20.81 P.-P. Part $20.81 Tool $28.18 P.-P. Part $28.18 Tool

- - $28.18 Part

- -

- -

- - $28.18 Material Mod. $28.18 Operation $28.18 Material Mod.

- - $28.18 Material Mod. $28.18 Operation

- - $28.18 Material Mod. $28.18 Operation $28.18 Material Mod.

- - $28.18 Operation $28.18 Material Mod.

- - $28.18 Operation $28.18 Material Mod.

- -

- - $28.18 Material Mod. $28.18 Operation $28.18 Material Mod.

- - $28.18 Operation $28.18 Material Mod.

- - $28.18 Material Mod. $28.18 Operation $28.18 Operation $28.18 Material Mod.

- - $28.18 Material Mod. $28.18 Operation $28.18 Operation $28.18 Material Mod.

- - $28.18 Operation $28.18 Material Mod.

- - $28.18 Operation $28.18 Material Mod. $20.81 Operation $20.81 Operation $20.81 Operation

- -- -

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- - $20.81 P.-P. Part

- - $20.81 Tool $27.47 P.-P. Part

- - $27.47 Tool $43.52 P.-P. Part $43.52 Tool $56.87 P.-P. Part $56.87 Tool $411.50 P.-P. Part- - $411.50 Tool $411.50 Part

- -

- - $411.50 Part $411.50 Part $56.87 Operation $56.87 Material Mod. $56.87 Operation $43.52 Operation $43.52 Operation $43.52 Material Mod. $43.52 Operation $43.52 Operation $27.47 Operation

- - $27.47 Material Mod. $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Operation $27.47 Operation

- - $27.47 Material Mod. $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Operation $20.81 Operation $20.81 Operation $20.81 Operation

- -

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- - $29.69 Subassembly $29.69 Tool- - $28.80 P.-P. Part $28.80 Tool $28.80 Part

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- -

- -

- -

- - $29.69 P.-P. Part $29.69 Operation $29.69 Tool $29.69 Operation $29.69 Operation

- - $29.69 Fastening $29.69 Fastening $29.69 Tool $29.69 Operation $29.69 Operation

- - $29.69 P.-P. Part $29.69 Fastening

- - 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate**

- -

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- -

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- - $29.69 Operation $20.81 P.-P. Part

- - $20.81 Tool $27.47 P.-P. Part- - $27.47 Tool $43.52 P.-P. Part $43.52 Tool $56.87 P.-P. Part $56.87 Tool $411.50 P.-P. Part

- - $411.50 Tool $411.50 Part

- -

- - $411.50 Part $411.50 Part $56.87 Operation $56.87 Material Mod. $56.87 Operation $43.52 Operation $43.52 Operation $43.52 Material Mod. $43.52 Operation $43.52 Operation $27.47 Operation

- - $27.47 Material Mod. $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Operation $27.47 Operation

- - $27.47 Material Mod. $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Operation $20.81 Operation $20.81 Operation $20.81 Operation

- -

- -

- -

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- -

- -

- -

- -

- - $29.69 Operation $29.69 Tool $29.69 Fastening $29.69 Operation

- - $29.69 Operation$29.69 Tool $29.69 Fastening $29.69 Operation

- - $42.18 Subassembly $42.18 Tool

- - $42.18 Part $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- - $42.18 Fastening

- -

- - $29.69 Tool $29.69 Operation $29.69 Operation

- -

- - $24.36 P.-P. Part $24.36 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

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- -

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- - $24.36 Operation $24.36 Fastening $24.36 Operation $24.36 Operation $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- - $24.36 Operation $24.36 Tool $24.36 Fastening $24.36 Operation $24.36 Operation $32.17 Operation $32.17 Operation

- - $32.17 Material Mod. $32.17 Operation

- - $32.17 Operation $32.17 Operation $32.17 Material Mod.$32.17 Operation $32.17 Material Mod.

- - $32.17 Operation $32.17 Operation $32.17 Operation

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## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate**

- -

- -

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- -

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- -

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- -

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- -- -

- - $20.90 P.-P. Part $20.90 Tool

- - $20.90 Part

- -

- - $20.90 Material Mod.

- - $20.90 Operation $20.90 Material Mod.

- - $20.90 Operation $20.90 Material Mod.

- - $20.90 Operation $20.90 Material Mod.

- - $20.90 Operation $20.90 Material Mod.

- - $20.90 Operation $20.90 Material Mod. $20.90 Operation

- -

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- - $29.69 Fastening $29.69 Operation

- - $28.80 P.-P. Part $28.80 Tool

- - $28.80 Part $28.80 Fastening $28.80 Part

- -

- -- -

- -

- -

- -

- - $29.69 Operation $29.69 Tool $29.69 Fastening $43.52 Subassembly $43.52 Tool $28.80 P.-P. Part $28.80 Tool $28.80 Part

- -

- -

- - $29.69 P.-P. Part $29.69 P.-P. Part $43.52 Tool $43.52 Operation $43.52 Operation $20.90 P.-P. Part $20.90 Tool

- - $20.90 Part

- -

- - $20.90 Material Mod. $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Material Mod. $43.52 Tool $43.52 Fastening $29.69 Operation $29.69 Tool $29.69 Fastening

- - $29.69 Multitouch $29.69 Tool $29.69 Fastening $29.69 Tool $29.69 Fastening $29.69 Operation $29.69 Multitouch $29.69 Tool $29.69 Fastening $29.69 Tool $29.69 Fastening $29.69 Operation

- -

- - $0.00 Subassembly $15.50 P.-P. Part $15.50 Tool $15.50 Part- -

- -

- - $29.69 Tool $29.69 Fastening $29.69 Part $29.69 Tool $29.69 Fastening

- - $29.69 Operation $29.69 Tool $29.69 Fastening $29.69 Operation

- - $29.69 Operation $29.69 Inspect $29.69 Operation

- - $29.69 Operation $29.69 Operation $29.69 Tool $29.69 Fastening $29.69 Operation $29.69 Tool $29.69 Fastening $0.00 Subassembly $0.00 Tool $28.18 Subassembly $28.18 Tool $20.81 Subassembly $20.81 Tool

- - $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- - $20.81 Tool $20.81 Operation $20.81 Operation $28.18 Operation $28.18 Material Mod. $28.18 Operation $28.18 Tool $28.18 Operation

- - $29.69 P.-P. Part $0.00 Tool $0.00 Operation

- -

- - 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc.

## V Generator/A **lternator**

**Labor Ty**  **pe Rate**  $0.00 Operation $29.69 P.-P. Part $0.00 Tool $0.00 Operation $0.00 Operation

- - $29.69 P.-P. Part $0.00 Tool $0.00 Operation

- - $0.00 Tool $0.00 Operation $0.00 Multitouch $0.00 Part $0.00 Part $0.00 Tool $0.00 Fastening

- - $0.00 Tool $0.00 Operation $0.00 Tool $0.00 Multitouch $0.00 Fastening $0.00 Tool $0.00 Fastening

- - $0.00 Part $0.00 Fastening

- - $29.69 Subassembly $29.69 Tool

- - $0.00 Subassembly $29.69 Tool $29.69 Operation $29.69 Operation $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Operation

- - $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Operation

- - $29.69 Part $29.69 Subassembly $29.69 Tool $29.69 Subassembly $29.69 Tool$29.69 Operation $29.69 Operation $29.69 Multitouch $29.69 Fastening $29.69 Tool $29.69 Fastening $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Multitouch $29.69 Fastening $29.69 Tool $29.69 Fastening $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Multitouch $29.69 Fastening

- - $0.00 Part $0.00 Operation $0.00 Operation $0.00 Tool $0.00 Operation

- - $0.00 Operation $0.00 Tool $0.00 Fastening $0.00 Operation

- - $0.00 Operation $0.00 Inspect $0.00 Operation

- - $0.00 Operation $0.00 Operation $0.00 Tool $0.00 Fastening $0.00 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- - $29.69 Operation $10.75 P.-P. Part

- -

- - $10.75 Tool $41.20 P.-P. Part

- -

- - $41.20 Tool $43.52 P.-P. Part

- -

- - $43.52 Tool $247.89 P.-P. Part

- -- - $247.89 Tool $247.89 Part

- -

- -

- -

- - $247.89 Part $247.89 Fastening $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate**

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation$41.20 Operation

- - $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation $10.75 Operation $10.75 Operation $10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- - $29.69 Multitouch $29.69 Tool $29.69 Fastening $29.69 Part $29.69 Tool $29.69 Fastening $16.39 P.-P. Part

- - $16.39 Tool $16.39 Part

- -

- -

- -

- -- -

- -

- -

- - $29.69 Fastening $35.51 Subassembly $35.51 Tool $28.80 Subassembly

- - $28.80 Tool

- - $28.80 Part

- -

- -

- - $35.51 Operation $35.51 Operation $35.51 Part $35.51 Part $35.51 Operation $35.51 Operation $35.51 Fastening $35.51 Operation

- -

- -

- -

- -

- - $29.69 Operation $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Operation $16.39 P.-P. Part

- - $16.39 Tool $16.39 Part

- -

- -

- -

- -

- - $29.69 Multitouch $29.69 Fastening $29.69 Part $29.69 Fastening $35.51 Subassembly $35.51 Tool

- - $35.51 Subassembly $35.51 Tool

- - $28.80 Subassembly

- - $28.80 Tool $28.80 Part$28.80 Part $28.80 Fastening

- -

- -

- - $35.51 Operation $35.51 Operation $35.51 Part $35.51 Fastening $35.51 Operation

- -

- -

- -

- -

- -

- - $35.51 Part $35.51 Operation $0.00 Subassembly

- - $0.00 Tool $0.00 Part $0.00 Part $35.51 Operation 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate** $35.51 Tool $35.51 Fastening

- -

- - $29.69 Part $29.69 Tool $29.69 Fastening $16.39 P.-P. Part $16.39 Tool

- - $16.39 Part

- -

- -

- - $29.69 Fastening $29.69 Part $29.69 Fastening $29.69 Multitouch $29.69 Part $29.69 Tool $29.69 Fastening $10.75 P.-P. Part

- -- - $10.75 Tool $41.20 P.-P. Part

- -

- - $41.20 Tool $43.52 P.-P. Part

- -

- - $43.52 Tool $197.05 P.-P. Part

- - $197.05 Tool $197.05 Part

- -

- -

- - $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Operation

- - $41.20 Operation $41.20 Operation $41.20 Material Mod. $41.20 Operation $41.20 Operation $10.75 Operation $10.75 Operation $10.75 Operation $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Operation $16.39 P.-P. Part

- - $16.39 Tool $16.39 Part

- -- -

- -

- -

- -

- -

- - $29.69 Fastening $29.69 Operation $29.69 Part $42.18 Subassembly $42.18 Tool

- - $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- - $42.18 Tool $42.18 Operation $42.18 Operation

- -

- -

- -

- -

- - $29.69 Part $29.69 Tool $29.69 Fastening $17.68 Subassembly $17.68 Tool

- - $29.69 Subassembly $29.69 Tool

- - $28.80 Subassembly $28.80 Tool

- - $29.69 P.-P. Part

- -

- -

- -

- -

- -

- - $28.80 Fastening $29.69 Subassembly $29.69 Tool $42.18 Subassembly $42.18 Tool

- - $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -- - $42.18 Tool $42.18 Operation $42.18 Operation

- -

- - $29.69 Operation $29.69 P.-P. Part $29.69 Operation $29.69 Operation $28.80 Fastening $28.80 Part

- -

- -

- -

- -

- - $29.69 Operation $29.69 Operation $29.69 Material Mod. $29.69 Operation $17.68 Operation

- -

- - $55.17 P.-P. Part $55.17 Tool

- - $20.81 P.-P. Part $20.81 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- - $20.81 Operation $20.81 Operation $20.81 Operation $55.17 Operation $55.17 Operation $55.17 Operation

- -

- - $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Multitouch $29.69 Fastening $35.51 Subassembly $35.51 Tool $10.75 Subassembly $10.75 Tool $15.50 Subassembly $15.50 Tool $15.50 Part

- -- -

- - $10.75 Operation $10.75 Operation $10.75 Operation $35.51 Part $35.51 Fastening $35.51 Part $35.51 Tool $35.51 Fastening 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate**

- -

- -

- - $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Multitouch $10.75 P.-P. Part $10.75 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Multitouch $29.69 Fastening

- - $29.69 Part $35.51 Subassembly $35.51 Tool $10.75 P.-P. Part $10.75 Tool $28.18 P.-P. Part

- - $28.18 Tool

- - $28.18 Part

- -

- - $28.18 Operation$28.18 Operation

- - $28.18 Material Mod. $28.18 Operation $28.18 Operation $28.18 Operation

- - $28.18 Material Mod. $28.18 Operation

- - $28.18 Material Mod. $28.18 Operation

- - $28.18 Material Mod. $28.18 Operation $28.18 Material Mod.

- - $28.18 Operation $28.18 Material Mod. $28.18 Operation $28.18 Operation

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -$10.75 P.-P. Part $10.75 Tool $43.29 P.-P. Part

- - $43.29 Tool

- - $43.29 Part

- -

- - $43.29 Operation $43.29 Operation

- - $43.29 Material Mod. $43.29 Operation

- - $43.29 Material Mod. $43.29 Operation

- - $43.29 Material Mod. $43.29 Operation

- - $43.29 Material Mod. $43.29 Operation $43.29 Material Mod.

- - $43.29 Operation $43.29 Operation $43.29 Operation $43.29 Material Mod. $43.29 Operation $43.29 Operation

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation $35.51 Fastening $29.69 Part $29.69 Tool $29.69 Fastening

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -- -

- -

- -

- -

- -

- - $0.00 Subassembly

- -

- -

- -

- - $0.00 Subassembly

- -

- -

- -

- - $0.00 Subassembly

- -

- -

- -

- - $29.69 Operation $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Operation

- - $29.69 Part $29.69 Tool $29.69 Fastening

- - $29.69 Part $29.69 Operation $35.51 Subassembly $35.51 Tool $20.81 P.-P. Part $20.81 Tool $24.60 P.-P. Part $24.60 Tool $24.60 Part

- -

- -

- - $20.81 Operation $20.81 Operation $20.81 Operation $35.51 Part $35.51 Fastening $35.51 Part $29.69 Part $29.69 Tool $29.69 Fastening 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc.

## V Generator/A **lternator**

**Labor Ty**  **pe Rate**  $29.69 Operation

- - $20.81 P.-P. Part $20.81 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- - $20.81 Operation $20.81 Operation $20.81 Operation $29.69 Part $29.69 Tool $29.69 Fastening $29.69 Operation $29.69 Multitouch $29.69 Part $55.17 P.-P. Part $55.17 Tool

- - $20.81 P.-P. Part $20.81 Tool $31.33 P.-P. Part $31.33 Tool $24.60 P.-P. Part $24.60 Tool $24.60 Part

- -

- -

- - $31.33 Operation $31.33 Material Mod. $31.33 Operation $20.81 Operation $20.81 Operation $20.81 Operation $55.17 Operation $55.17 Operation $55.17 Tool $55.17 Operation $55.17 Operation $29.69 Part $29.69 Tool $29.69 Fastening

- -

- -

- -

- -

- -- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -$83.31 Part $83.31 Tool $83.31 Fastening $83.31 Operation $83.31 Part $83.31 Tool $83.31 Fastening $83.31 Operation

- - $35.51 Subassembly $35.51 Tool $20.81 P.-P. Part $20.81 Tool $41.20 P.-P. Part

- -

- - $41.20 Tool $43.52 P.-P. Part

- - $43.52 Tool $70.80 P.-P. Part

- - $70.80 Tool $70.80 Part

- -

- -

- - $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation $41.20 Operation $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation$41.20 Material Mod. $41.20 Operation $41.20 Operation

- -

- -

- - $20.81 Operation $20.81 Operation $20.81 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- - 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate**

- -

- -

- -

- -

- -

- -

- - $10.75 P.-P. Part

- -$10.75 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- -

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- - $16.39 P.-P. Part

- - $16.39 Tool

- - $16.39 Part $10.75 P.-P. Part

- - $10.75 Tool $43.52 P.-P. Part

- - $43.52 Tool $70.80 P.-P. Part

- - $70.80 Tool $70.80 Part

- -

- -

- -

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation $16.39 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -- -

- -

- -

- -

- -

- - $10.75 P.-P. Part

- - $10.75 Tool $41.20 P.-P. Part

- -

- - $41.20 Tool $43.52 P.-P. Part

- - $43.52 Tool $70.80 P.-P. Part

- - $70.80 Tool $70.80 Part

- -

- -

- - $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation

- - $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation $41.20 Material Mod. $41.20 Operation $41.20 Operation

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -- - $35.51 Part $35.51 Operation $35.51 Tool $35.51 Fastening $10.75 P.-P. Part

- - $10.75 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- -

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- - $0.00 P.-P. Part

- - $0.00 Tool $0.00 P.-P. Part $0.00 Tool $0.00 Part

- -

- -

- -

- -

- -

- - $0.00 Operation $0.00 Operation $0.00 Operation

- -

- - $35.51 Tool $35.51 Fastening $35.51 Part $35.51 Operation $35.51 Part $35.51 Part $35.51 Operation $35.51 Subassembly $35.51 Tool $16.39 P.-P. Part- - $16.39 Tool $16.39 Part

- -

- -

- - $35.51 Part $35.51 Fastening $35.51 Tool $35.51 Fastening

- -

- -

- -

- -

- - $35.51 Fastening $44.85 P.-P. Part $44.85 Tool

- - $44.85 Part $44.85 Operation $44.85 Operation $44.85 Material Mod. $44.85 Operation 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate** $44.85 Operation

- -

- -

- -

- -

- -

- -

- -

- - $10.75 P.-P. Part

- - $10.75 Tool $20.90 P.-P. Part

- - $20.90 Tool $20.90 Part

- -

- -

- - $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Material Mod.$20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Operation $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Operation

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- - $35.51 Tool $35.51 Fastening $35.51 Subassembly $35.51 Tool $55.17 P.-P. Part

- - $55.17 Tool $10.75 P.-P. Part

- - $10.75 Tool $27.50 P.-P. Part

- - $27.50 Tool $27.50 Part

- -

- -

- -$27.50 Operation $27.50 Material Mod. $27.50 Operation $27.50 Material Mod. $27.50 Operation $27.50 Material Mod. $27.50 Operation $27.50 Material Mod. $27.50 Operation $27.50 Material Mod. $27.50 Operation $27.50 Operation $27.50 Operation $27.50 Material Mod. $27.50 Operation $27.50 Material Mod. $27.50 Operation $27.50 Operation

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation $55.17 Operation $55.17 Tool $55.17 Operation $55.17 Operation $55.17 Operation $35.51 Part $35.51 Fastening

- -

- -

- -

- -

- -

- -

- -

- - $10.75 P.-P. Part

- - $10.75 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- -

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation $35.51 Operation $35.51 Part$35.51 Tool $35.51 Fastening $35.51 Part $35.51 Fastening

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -- -

- -

- -

- -

- -

- -

- -

- -

- -

- - 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Rate**

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- - $83.31 Part $83.31 Tool$83.31 Fastening $35.51 Subassembly $35.51 Tool $0.00 P.-P. Part $10.75 P.-P. Part

- - $10.75 Tool $43.52 P.-P. Part

- - $43.52 Tool $70.80 P.-P. Part $70.80 Tool

- - $70.80 Part

- -

- -

- - $70.80 Part $70.80 Operation

- -

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- - $35.51 P.-P. Part $35.51 Tool $10.75 P.-P. Part

- - $10.75 Tool $27.47 P.-P. Part

- - $27.47 Tool $43.52 P.-P. Part

- - $43.52 Tool $70.80 P.-P. Part $70.80 Tool

- - $70.80 Part

- -

- -

- - $27.47 Operation $27.47 Material Mod.$27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Material Mod. $27.47 Operation $27.47 Operation

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- - $35.51 Part $10.75 P.-P. Part

- - $10.75 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- -

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation $35.51 Fastening $10.75 P.-P. Part

- - 

## Design Profit ®

Copyright 2005© Munro & Associates, Inc.

## V Generator/A **lternator**

**Labor Ty**  **pe Rate**  $10.75 Tool $15.50 P.-P. Part $15.50 Tool $15.50 Part

- -

- -

- -

- -

- -

- - $10.75 Operation $10.75 Operation $10.75 Operation $35.51 Part

- - $35.51 Part $35.51 Part $35.51 Operation $35.51 Tool $35.51 Fastening $35.51 Tool $35.51 Fastening $16.39 Subassembly $16.39 Tool $16.39 Part $10.75 P.-P. Part $10.75 Tool $20.90 P.-P. Part $20.90 Tool $20.90 Part

- -

- -

- - $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Operation $20.90 Operation $20.90 Material Mod. $20.90 Operation $20.90 Operation $10.75 Operation $10.75 Operation $10.75 Operation

- -- -

- - $83.31 Operation $83.31 Part $83.31 Operation $83.31 Part $83.31 Part $83.31 Tool $83.31 Fastening $83.31 Operation

- - $83.31 Part $83.31 Tool $83.31 Operation 

## Report Totals

## Design Profit ®

Copyright 2005© Munro & Associates, Inc.

### Parent Name **Sy mbol Name** 

V Generator/Alternator First Fixture V Generator/Alternator V Bracket, Alternator V Bracket, Alternator Wa sher Med Batch special nozzels V Bracket, Alternator V Bracket, Alternator

- "CNC Mach, Auto Sml Size and/or Low Complexity"

- Pallet Size 300 mm square, 550 lb Capacity

- Tim Shaw V Bracket, Alternator EC-300-AL Horizontal CNC Machine V Bracket, Alternator V Bracket, Alternator

- Trim

- Tim Shaw V Bracket, Alternator First Fixture V Bracket, Alternator V Bracket, Alternator

- "Aluminum Diecasting, Medium-Large Size and/or Mod

- Tim Shaw V Bracket, Alternator Die Casting 1800-2600 ton V Bracket, Alternator V Bracket, Alternator

- 6 Cavity Tool

- Raw Mtl Req'd 4.681 lbs. from cost sheet

- Box Size 228.6mm L x 177.8mm W x 139.7mm H V Bracket, Alternator Clamp Part

- Spot face 3 places V Bracket, Alternator Spot Face Small 1-30mm V Bracket, Alternator CDI V Bracket, Alternator Auto Tool Change

- Drill & Tap 2 holes V Bracket, Alternator Drill and Tap Hole 1-30mm V Bracket, Alternator CDI

- Rotate part 90 degrees V Bracket, Alternator Unclamp Part V Bracket, Alternator Part Manipulation V Bracket, Alternator Clamp Part

- Spot face 2 places V Bracket, Alternator Spot Face Small 1-30mm V Bracket, Alternator CDI V Bracket, Alternator Auto Tool Change

- Mill mounting surface V Bracket, Alternator Milled face V Bracket, Alternator Auto Tool Change

- Drill & Tap 2 holes V Bracket, Alternator Drill and Tap Hole 1-30mm V Bracket, Alternator CDI V Bracket, Alternator Drill and Tap Hole 30-60mm V Bracket, Alternator Auto Tool Change

- Drill & Tap small hole V Bracket, Alternator Drill and Tap Hole 1-30mm

- Rotate part 90 degreesV Bracket, Alternator Unclamp Part

V Bracket, Alternator Part Manipulation V Bracket, Alternator Clamp Part

- Spot face 5 places V Bracket, Alternator Spot Face Small 1-30mm V Bracket, Alternator CDI V Bracket, Alternator Unclamp Part V Bracket, Alternator Unload Part V Bracket, Alternator Load Part V Bracket, Alternator Wa sh Part Medium V Bracket, Alternator Unload Part V Generator/Alternator V Large Bolt, Alt Bracket V Generator/Alternator Power Tool V Generator/Alternator Power Screw V Generator/Alternator V bolt, Medium, Alt Bracket V Generator/Alternator V Bolt, Small, Alt Bracket V Generator/Alternator 3 Spindle Nut Runner V Generator/Alternator Power Screw V Generator/Alternator V Alternator, HV W ire Asm. V Alternator, HV W ire Asm. First Fixture V Alternator, HV W ire Asm. V Starter Generator Asm V Starter Generator Asm First Fixture V Starter Generator Asm V Starter Generator V Starter Generator First Fixture V Starter Generator V Housing, Starter Gen, Front

- Wa sh

- Tim Shaw V Housing, Starter Gen, Front First Fixture V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- "CNC Horz Mach, Auto Sml Size and/or Low Complex

- Pallet Size 300 mm square, 550 lb Capacity

- Tim Shaw V Housing, Starter Gen, Front EC-300-AL Horizontal CNC Machine V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- Trim

- Tim Shaw V Housing, Starter Gen, Front First Fixture V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- "Aluminum Diecasting, Medium-Large Size and/or Mod

- Tim Shaw V Housing, Starter Gen, Front Die Casting 1800-2600 ton V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- Raw Material Req1.282 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 203.2mm L x 165.18mm W x 44.5mm H V Housing, Starter Gen, Front Clamp Part

- Mill bearing retainer surface V Housing, Starter Gen, Front Mill Face V Housing, Starter Gen, Front CDI

- Mill mntg hole surface V Housing, Starter Gen, Front Milled face V Housing, Starter Gen, Front Auto Tool Change

- Bore bearing pocket V Housing, Starter Gen, Front Bore Hole & Chamfer V Housing, Starter Gen, Front Auto Tool Change

- Bore stator dia.V Housing, Starter Gen, Front Bore Hole 100-150mm dia

V Housing, Starter Gen, Front CDI

- Bore & chamfer hsg dia. V Housing, Starter Gen, Front Bore Hole & Chamfer V Housing, Starter Gen, Front Auto Tool Change

- Drill & tap 6 holes V Housing, Starter Gen, Front Drill and Tap Hole 1-30mm V Housing, Starter Gen, Front CDI V Housing, Starter Gen, Front Auto Tool Change

- Drill mntg hole V Housing, Starter Gen, Front Drill Hole

- Rotate hsg 90 degrees V Housing, Starter Gen, Front Unclamp Part V Housing, Starter Gen, Front Part Manipulation V Housing, Starter Gen, Front Clamp Part

- Mill hole face V Housing, Starter Gen, Front Milled face V Housing, Starter Gen, Front Auto Tool Change

- Drill mntg hole V Housing, Starter Gen, Front Drill Hole 30 - 60mm V Housing, Starter Gen, Front Unclamp Part V Housing, Starter Gen, Front Unload Part V Housing, Starter Gen, Front Load Part V Housing, Starter Gen, Front Wa sh Part Medium V Housing, Starter Gen, Front Unload Part

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- NSK B17-1020G48 17mm ID, 47mm OD, 14mm W V Starter Generator V Bearing, Starter Gen, Rotor Front V Starter Generator Press V Starter Generator Press Together V Starter Generator V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing Wa sher Duo 400 W ash Rinse & DRY V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

- "CNC Horz Mach, Man Sml Size and/or Low Compl

- Pallet Size 300 mm square, 550 lb Capacity V Bearing Retainer, Starter Gen, Front Bearing EC-300-ML Horizontal CNC Machine V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing Stamping Press 0-60 Ton V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

- Blank weight 0.287 lbs

- Press Size 25 Ton & Type of Press

- Part Size after stamping (65 L by 65 W by 3.2 H)mm V Bearing Retainer, Starter Gen, Front Bearing Load Part V Bearing Retainer, Starter Gen, Front Bearing Clamp Part V Bearing Retainer, Starter Gen, Front Bearing Tap Hole V Bearing Retainer, Starter Gen, Front Bearing Unclamp Part

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Bearing Retainer, Starter Gen, Front Bearing Load Part V Bearing Retainer, Starter Gen, Front Bearing Wa sh Part Medium V Bearing Retainer, Starter Gen, Front Bearing Unload Part

- Space for Printing

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- Space for Printing V Starter Generator CDI



### Parent Name **Sy mbol Name** 

V Starter Generator V Bolt, Starter Gen, Bearing Retainer, M5 x 15 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator CDI V Starter Generator V Rotor & Slipring Asm, Starter Generator V Rotor & Slipring Asm, Starter Generator First Fixture V Rotor & Slipring Asm, Starter Generator V Rotor & Core Asm, Starter Generator

- CNC Turning 10" Odd Form 4 axis Auto Load V Rotor & Core Asm, Starter Generator CNC Turning 4 Axis SL-20, Odd FormV Rotor & Core Asm, Starter Generator V Rotor & Core Asm, OD Turn & Balance

V Rotor & Core Asm, OD Turn & Balance First Fixture

- Assemble Poles and W inding Asm to Shaft V Rotor & Core Asm, OD Turn & Balance V Shaft, Starter Gen, Rotor Asm V Shaft, Starter Gen, Rotor Asm Wa sher Duo 400 W ash Rinse & DRY V Shaft, Starter Gen, Rotor Asm V Shaft, Starter Gen, Rotor Asm, Turned V Shaft, Starter Gen, Rotor Asm, Turned CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

- Includes Bar Feeder V Shaft, Starter Gen, Rotor Asm, Turned V Shaft, Starter Gen, Rotor Asm, Steel

- Bar stock weight 0.88 lbs.

- Box size of finished part 17mm Dia x 80mm

- Face End & Turn Max OD (17mm) V Shaft, Starter Gen, Rotor Asm, Turned Turn End face 1-30mm V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- Turn 2 Undercut Grooves V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

- Turn OD & Bevel for Threaded End (16mm) V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- Turn Threaded End (16 x 1.5mm) V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- Knurl Splines for Cast Poles V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change V Shaft, Starter Gen, Rotor Asm, Turned Knurl OD

- Grab Turned Piece with 2nd Chuck Head

- Face End & Turn Max OD (6.5mm), Bevel OD V Shaft, Starter Gen, Rotor Asm, Turned Turn End face 1-30mm V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- Knurl Splines for Slip Ring Asm V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change V Shaft, Starter Gen, Rotor Asm, Turned Knurl OD

- Turn 2nd OD (6mm), Bevel OD, Turn Threads V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- Turn Final OD (5mm) & Turn Threads V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- Cut 2 Large Grooves for W ire Relief V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml

- Cut 1 Small Keyway Groove V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml V Shaft, Starter Gen, Rotor Asm Load Part V Shaft, Starter Gen, Rotor Asm Wa sh Part Medium V Shaft, Starter Gen, Rotor Asm Remove Part

- Space for Printing- Space for Printing

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- Space for Printing V Rotor & Core Asm, OD Turn & Balance V Pole, Starter Gen, Rotor Asm

- "W ashing, Small-Medium Size and/or Low-Moderate Co V Pole, Starter Gen, Rotor Asm Wa sher Turbo Tunnel V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor W ash

- CNC Turning 11" Odd Form 4 axis Auto Load V Pole, Starter Gen, Rotor W ash CNC Turning 4 Axis SL-10, Odd Form V Pole, Starter Gen, Rotor W ash V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor Machining Trim Press V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor DeGate Sand-core removal 25EZ155-175 V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Sand Removal- "Mold Making - Sand Casting, Small-Medium Size and

V Pole, Starter Gen, Rotor Sand Removal Mold Making DISA 240 w/100 m Cooling Line V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Sand Removal

- 8 Cavity Mold

- Material per casting 3.28 lbs $0.42 per lb V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Energy V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Lost Sand V Pole, Starter Gen, Rotor DeGate Load Part V Pole, Starter Gen, Rotor DeGate Remove Mold Sand No Cores V Pole, Starter Gen, Rotor DeGate Unload Part V Pole, Starter Gen, Rotor Machining Load Part V Pole, Starter Gen, Rotor Machining Clamp Part V Pole, Starter Gen, Rotor Machining Trim Flash/Gates V Pole, Starter Gen, Rotor Machining Unclamp Part V Pole, Starter Gen, Rotor Machining Unload Part V Pole, Starter Gen, Rotor W ash Clamp Part

- Outer Face V Pole, Starter Gen, Rotor W ash Turn End Face 60-100mm V Pole, Starter Gen, Rotor W ash Auto Tool Change V Pole, Starter Gen, Rotor W ash Cut slot V Pole, Starter Gen, Rotor W ash Unclamp Part V Pole, Starter Gen, Rotor W ash Part Manipulation V Pole, Starter Gen, Rotor W ash Clamp Part

- Inner Face V Pole, Starter Gen, Rotor W ash Turn End face 1-30mm V Pole, Starter Gen, Rotor W ash CDI V Pole, Starter Gen, Rotor W ash Turn End face 1-30mm V Pole, Starter Gen, Rotor W ash Auto Tool Change V Pole, Starter Gen, Rotor W ash Drill & Chamfer Hole 1-30mm V Pole, Starter Gen, Rotor W ash Unclamp Part V Pole, Starter Gen, Rotor W ash Unload Part V Pole, Starter Gen, Rotor Asm Load Part V Pole, Starter Gen, Rotor Asm Wa sh Part Medium V Pole, Starter Gen, Rotor Asm Unload Part

- Space for Printing

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- Space for Printing V Rotor & Core Asm, OD Turn & Balance V W inding Asm, Starter Generator, Rotor V W inding Asm, Starter Generator, Rotor First Fixture- Wi nd W inding Asm

V W inding Asm, Starter Generator, Rotor V W inding Bobbin, Starter Gen, Rotor Asm V W inding Bobbin, Starter Gen, Rotor Asm Injection Molding Machine 200-400 Ton V W inding Bobbin, Starter Gen, Rotor Asm V W inding Bobbin, Starter Gen, Rotor Asm, Material

- Raw Material Req 0.056 lbs from Cost Sheet

- 4 Cavity Mold

- Box Size 100mm L x 100mm W x 43mm H

- 475 feet - 20 gauge (0.030") varnished copper wire

- Wi nding is 660 Turns (30W x 22H Grid) V W inding Asm, Starter Generator, Rotor V W ire, Rotor, Starter Gen V W inding Asm, Starter Generator, Rotor Load Part V W inding Asm, Starter Generator, Rotor Wi re W inding Machine V W inding Asm, Starter Generator, Rotor Wi nd Rotor V W inding Asm, Starter Generator, Rotor Unload Part

- Secure Leads V W inding Asm, Starter Generator, Rotor Twist wires V W inding Asm, Starter Generator, Rotor Snap Together V W inding Asm, Starter Generator, Rotor Hand Tool V W inding Asm, Starter Generator, Rotor Cutting To Size V W inding Asm, Starter Generator, Rotor CDI

- Tape W inding Asm V W inding Asm, Starter Generator, Rotor V Tape, Rotor, Starter Gen, Cloth Type V W inding Asm, Starter Generator, Rotor Apply Tape

- Space for Printing



### Parent Name **Sy mbol Name** 

- Space for Printing

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- Space for Printing V Rotor & Core Asm, OD Turn & Balance Align to Base V Rotor & Core Asm, OD Turn & Balance V Pole, Starter Gen, Rotor Asm

- "W ashing, Small-Medium Size and/or Low-Moderate Co V Pole, Starter Gen, Rotor Asm Wa sher Turbo Tunnel V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor W ash- CNC Turning 11" Odd Form 4 axis Auto Load

V Pole, Starter Gen, Rotor W ash CNC Turning 4 Axis SL-10, Odd Form V Pole, Starter Gen, Rotor W ash V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor Machining Trim Press V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor DeGate Sand-core removal 25EZ155-175 V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Sand Removal

- "Mold Making - Sand Casting, Small-Medium Size and V Pole, Starter Gen, Rotor Sand Removal Mold Making DISA 240 w/100 m Cooling Line V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Sand Removal

- 8 Cavity Mold

- Material per casting 3.28 lbs $0.42 per lb V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Energy V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Lost Sand V Pole, Starter Gen, Rotor DeGate Load Part V Pole, Starter Gen, Rotor DeGate Remove Mold Sand No Cores V Pole, Starter Gen, Rotor DeGate Unload Part V Pole, Starter Gen, Rotor Machining Load Part V Pole, Starter Gen, Rotor Machining Clamp Part V Pole, Starter Gen, Rotor Machining Trim Flash/Gates V Pole, Starter Gen, Rotor Machining Unclamp Part V Pole, Starter Gen, Rotor Machining Unload Part V Pole, Starter Gen, Rotor W ash Clamp Part

- Outer Face V Pole, Starter Gen, Rotor W ash Turn End Face 60-100mm V Pole, Starter Gen, Rotor W ash Auto Tool Change V Pole, Starter Gen, Rotor W ash Cut slot V Pole, Starter Gen, Rotor W ash Unclamp Part V Pole, Starter Gen, Rotor W ash Part Manipulation V Pole, Starter Gen, Rotor W ash Clamp Part

- Inner Face V Pole, Starter Gen, Rotor W ash Turn End face 1-30mm V Pole, Starter Gen, Rotor W ash CDI V Pole, Starter Gen, Rotor W ash Turn End face 1-30mm V Pole, Starter Gen, Rotor W ash Auto Tool Change V Pole, Starter Gen, Rotor W ash Drill & Chamfer Hole 1-30mm V Pole, Starter Gen, Rotor W ash Unclamp Part V Pole, Starter Gen, Rotor W ash Unload Part V Pole, Starter Gen, Rotor Asm Load Part V Pole, Starter Gen, Rotor Asm Wa sh Part Medium V Pole, Starter Gen, Rotor Asm Unload Part

- Space for Printing

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- Space for Printing V Rotor & Core Asm, OD Turn & Balance Align to Base V Rotor & Core Asm, OD Turn & Balance Press V Rotor & Core Asm, OD Turn & Balance Press Together V Rotor & Core Asm, OD Turn & Balance Unload Part

- Swedge Poles at Shaft via Small Area Mandrell V Rotor & Core Asm, OD Turn & Balance Load PartV Rotor & Core Asm, OD Turn & Balance Press

V Rotor & Core Asm, OD Turn & Balance Press Together V Rotor & Core Asm, OD Turn & Balance Unload Part

- Assemble Magnets to Poles V Rotor & Core Asm, OD Turn & Balance V Magnet Asm, Starter Generator, Rotor V Magnet Asm, Starter Generator, Rotor First Fixture

- Install Stamped Covers onto Magnets V Magnet Asm, Starter Generator, Rotor V Magnet, Starter Generator, Rotor V Magnet Asm, Starter Generator, Rotor V Magnet Cover, Starter Gen, Stamping V Magnet Cover, Starter Gen, Stamping Stamping Press 0-60 Ton V Magnet Cover, Starter Gen, Stamping V Magnet Cover, Starter Gen, Steel

- Blank weight 0.004 lbs

- Press Size 60 Ton Progressive

- Part Size after stamping (1.3"L x 0.35"w x 0.6"H) V Magnet Asm, Starter Generator, Rotor Snap Together

- Space for Printing

- Space for Printing V Rotor & Core Asm, OD Turn & Balance Insertion Tool V Rotor & Core Asm, OD Turn & Balance Magnet Asm Insertion V Rotor & Core Asm, OD Turn & Balance CDI

- Install Stamped Fans to Rotor Asm

- One on each end V Rotor & Core Asm, OD Turn & Balance V Fan, Rear, Starter Gen, Rotor Asm V Fan, Rear, Starter Gen, Rotor Asm Spot W elder V Fan, Rear, Starter Gen, Rotor Asm V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding Stamping Press 0-60 Ton V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding V Fan, Rear, Starter Gen, Rotor Asm, Steel

- Blank weight 0.177 lbs

- Press Size 60 Ton Progressive

- Part Size after stamping (3.4"L x 3.4"w x 0.56"H)

- Space for Printing

- Space for Printing V Fan, Rear, Starter Gen, Rotor Asm Align Clamp V Fan, Rear, Starter Gen, Rotor Asm Spot W eld V Fan, Rear, Starter Gen, Rotor Asm Unclamp Part V Fan, Rear, Starter Gen, Rotor Asm Part Manipulation V Fan, Rear, Starter Gen, Rotor Asm V Fan, Front, Starter Gen, Rotor Asm V Fan, Front, Starter Gen, Rotor Asm Stamping Press 0-60 Ton V Fan, Front, Starter Gen, Rotor Asm V Fan, Front, Starter Gen, Rotor Asm, Steel

- Blank weight 0.286 lbs

- Press Size 60 Ton Progressive

- Part Size after stamping (4.1"L x 4.1"w x 0.43"H) V Fan, Rear, Starter Gen, Rotor Asm Align Clamp V Fan, Rear, Starter Gen, Rotor Asm Spot W elder V Fan, Rear, Starter Gen, Rotor Asm Spot W eld V Fan, Rear, Starter Gen, Rotor Asm Unclamp Part V Fan, Rear, Starter Gen, Rotor Asm Unload Part V Rotor & Core Asm, Starter Generator Load Part V Rotor & Core Asm, Starter Generator Clamp Part

- machine assembled stator OD V Rotor & Core Asm, Starter Generator Turn OD Med 60-100mm V Rotor & Core Asm, Starter Generator Auto Tool Change

- Balancing Operation V Rotor & Core Asm, Starter Generator Spin Balance V Rotor & Core Asm, Starter Generator Auto Tool Change V Rotor & Core Asm, Starter Generator Drill Hole 1-30mmV Rotor & Core Asm, Starter Generator CDI

V Rotor & Core Asm, Starter Generator Drill Hole 1-30mm

- Verify Balancing V Rotor & Core Asm, Starter Generator Spin Balance V Rotor & Core Asm, Starter Generator Unclamp Part V Rotor & Core Asm, Starter Generator Unload Part

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### Parent Name **Sy mbol Name** 

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- Space for Printing V Rotor & Slipring Asm, Starter Generator V Bearing Spacer, Starter Gen, Front Bearing V Bearing Spacer, Starter Gen, Front Bearing CNC Turning 2 Axis SL-10, 1.75" bar

- Includes Bar Feeder V Bearing Spacer, Starter Gen, Front Bearing V Bearing Spacer, Starter Gen, Front Bearing, Stee

- Bar Stock, 25mm Diam x 9mm H, 0.08 LB

- Finished Part, 23mm Diam x 7mm H V Bearing Spacer, Starter Gen, Front Bearing Turn end face 1-30mm

- Drill Shaft Hole V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change V Bearing Spacer, Starter Gen, Front Bearing Drill & Chamfer Hole 1-30mm

- Chamfer ID/Face Intersection V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

- Cut Piece from Bar with Parting Tool V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change V Bearing Spacer, Starter Gen, Front Bearing Cut to Length

- Grab Turned Piece with 2nd Chuck Head V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

- Chamfer ID/Face Intersection V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm V Bearing Spacer, Starter Gen, Front Bearing Unclamp Part

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- Space for Printing V Rotor & Slipring Asm, Starter Generator Slide into Position V Rotor & Slipring Asm, Starter Generator Part Manipulation

- Install Slipring & Connector V Rotor & Slipring Asm, Starter Generator V W inding to Slipring Connector, Starter Gen, Roto V W inding to Slipring Connector, Starter Gen, Roto Injection Molding Machine 55-150 ton

- Over Molded Copper Connectors V W inding to Slipring Connector, Starter Gen, Roto V Terminal, Overmold, Starter Gen, Rotor, Copper V W inding to Slipring Connector, Starter Gen, Roto Position Part V W inding to Slipring Connector, Starter Gen, Roto V Base, Slipring Connector, Starter Gen, Rotor, Ma

- Raw Material Req 0.019 lbs from Cost Sheet

- 4 Cavity Mold- Box Size 40mm L x 26mm W x 13mm H

- Space for Printing

- Space for Printing

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- Space for Printing V Rotor & Slipring Asm, Starter Generator Align W ire Leads V Rotor & Slipring Asm, Starter Generator Press V Rotor & Slipring Asm, Starter Generator Press Together V Rotor & Slipring Asm, Starter Generator V Slipring Asm, Starter Gen, Rotor V Slipring Asm, Starter Gen, Rotor First Fixture V Slipring Asm, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor Injection Molding Machine 55-150 ton V Slipring Base, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor, Material

- Raw Material Req 0.013 lbs from Cost Sheet

- 4 Cavity Mold

- Box Size 14mm L x 14mm W x 22mm H V Slipring Asm, Starter Gen, Rotor V W ire, Red, Rotor, Starter Gen V Slipring Asm, Starter Gen, Rotor V W ire, Black, Rotor, Starter Gen V Slipring Asm, Starter Gen, Rotor Wi re Insulation Stripper V Slipring Asm, Starter Gen, Rotor Strip W ire Insulation V Slipring Asm, Starter Gen, Rotor CDI V Slipring Asm, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor CNC Turning 2 Axis SL-10, 1.75" bar

- Includes Bar Feeder V Slipring Base, Starter Gen, Rotor V Slipring, Starter Gen, Rotor, Copper

- Tube Stock, 18.3mm Diam x 10.3mm H, 0.02 LB

- Finished Part, 16.3mm Diam x 8.4mm H V Slipring Base, Starter Gen, Rotor Turn end face 1-30mm V Slipring Base, Starter Gen, Rotor CDI V Slipring Base, Starter Gen, Rotor Turn OD 1-30mm V Slipring Base, Starter Gen, Rotor Auto Tool Change V Slipring Base, Starter Gen, Rotor Cut to Length V Slipring Asm, Starter Gen, Rotor Press V Slipring Asm, Starter Gen, Rotor Press Together V Rotor & Slipring Asm, Starter Generator Align W ire Leads V Rotor & Slipring Asm, Starter Generator Press V Rotor & Slipring Asm, Starter Generator Press Together

- Crimp & Solder Leads V Rotor & Slipring Asm, Starter Generator Regrab W inding & Slipring Lead V Rotor & Slipring Asm, Starter Generator Crimping Tool V Rotor & Slipring Asm, Starter Generator Crimp Connector V Rotor & Slipring Asm, Starter Generator Soldering Tool V Rotor & Slipring Asm, Starter Generator Solder terminals in place V Rotor & Slipring Asm, Starter Generator Part Manipulation V Rotor & Slipring Asm, Starter Generator Regrab W inding & Slipring Lead V Rotor & Slipring Asm, Starter Generator Crimping Tool V Rotor & Slipring Asm, Starter Generator Crimp Connector V Rotor & Slipring Asm, Starter Generator Soldering Tool V Rotor & Slipring Asm, Starter Generator Solder terminals in place V Rotor & Slipring Asm, Starter Generator CDI

- Install Bearing, Retainer & Nut

- NSK 6003DG8B 17mm ID, 35mm OD, 10mm W V Rotor & Slipring Asm, Starter Generator V Bearing, Starter Gen, Rotor Rear V Rotor & Slipring Asm, Starter Generator V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, Starter Gen, Rear Bearing Stamping Press 0-60 Ton V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, Starter Gen, Material- Blank weight 0.287 lbs

- Press Size 25 Ton Progressive

- Part Size after stamping (0.95" Dia x .0.10" Thk) V Rotor & Slipring Asm, Starter Generator Press V Rotor & Slipring Asm, Starter Generator Press Together V Rotor & Slipring Asm, Starter Generator V Nut, Starter Gen, M6 V Rotor & Slipring Asm, Starter Generator Power Tool V Rotor & Slipring Asm, Starter Generator Power Screw

- Load into Varnish Machine V Rotor & Slipring Asm, Starter Generator Load Part V Rotor & Slipring Asm, Starter Generator Varnish Machine V Rotor & Slipring Asm, Starter Generator Trickle Varnish V Rotor & Slipring Asm, Starter Generator Unload Part

- Test Rotor Assembly V Rotor & Slipring Asm, Starter Generator Load Part V Rotor & Slipring Asm, Starter Generator Test Rotor Assembly V Rotor & Slipring Asm, Starter Generator Unload Part

- Paint Rotor OD & Leads V Rotor & Slipring Asm, Starter Generator Load Part V Rotor & Slipring Asm, Starter Generator Mask Part - Complex V Rotor & Slipring Asm, Starter Generator Paint Machine V Rotor & Slipring Asm, Starter Generator Apply Paint V Rotor & Slipring Asm, Starter Generator Unload Part V Starter Generator Press V Starter Generator Press Together V Starter Generator V Stator Asm, Starter Generator V Stator Asm, Starter Generator First Fixture V Stator Asm, Starter Generator V Stator Core Asm, Starter Generator V Stator Core Asm, Starter Generator CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load V Stator Core Asm, Starter Generator V Stator Core Asm, Starter Gen, Stacked V Stator Core Asm, Starter Gen, Stacked First Fixture

- 105 Plates, 0.014" thick V Stator Core Asm, Starter Gen, Stacked V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Stamped Stamping Press 0-60 Ton V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Steel

- Blank weight 0.133 lbs

- Press Size 25 Ton Progressive

- Part Size after stamping (5.75" Dia x .014" Thk) V Stator Core Asm, Starter Gen, Stacked Special Tool V Stator Core Asm, Starter Gen, Stacked Lock stack to mandrel V Stator Core Asm, Starter Gen, Stacked Unload Part V Stator Core Asm, Starter Generator Load Part V Stator Core Asm, Starter Generator Cut Groove Large V Stator Core Asm, Starter Generator Unload Part V Stator Core Asm, Starter Generator Special Tool V Stator Core Asm, Starter Generator Remove Part

- Auto insert 48 cavity insulators V Stator Asm, Starter Generator V Insulator, Cavity, Starter Gen V Stator Asm, Starter Generator Insertion Tool V Stator Asm, Starter Generator Insulator Insertion

- 8 pole, 9 winds per pole, 3 phases (24 poles)

- 129 feet - 14 gauge (0.066") varnished copper wire

### Parent Name **Sy mbol Name** 

V Stator Asm, Starter Generator Load Part V Stator Asm, Starter Generator V W ire, Stator, Starter Gen V Stator Asm, Starter Generator Wi re W inding Machine V Stator Asm, Starter Generator Wi nd Stator V Stator Asm, Starter Generator Unload Part

- Auto insert 48 closeout insulators V Stator Asm, Starter Generator V Insulator, Closeout, Starter Gen V Stator Asm, Starter Generator Insertion Tool V Stator Asm, Starter Generator Insulator Insertion

- Install 3 terminals V Stator Asm, Starter Generator Wi re Insulation Stripper V Stator Asm, Starter Generator Strip W ire Insulation V Stator Asm, Starter Generator Regrab 3 W ire Leads V Stator Asm, Starter Generator V Insulator Sleeve, Starter Gen, Stator Asm V Stator Asm, Starter Generator V Terminal, Starter Gen, Stator Asm V Stator Asm, Starter Generator Crimping Tool V Stator Asm, Starter Generator Crimp Connector, Large

- Strip, Twist & Solder 9 Common Stator Leads V Stator Asm, Starter Generator Wi re Insulation Stripper V Stator Asm, Starter Generator Strip W ire Insulation V Stator Asm, Starter Generator Wi re Twisting Tool V Stator Asm, Starter Generator Regrab W ire Leads V Stator Asm, Starter Generator Twist wires V Stator Asm, Starter Generator Soldering Tool V Stator Asm, Starter Generator Solder Leads

- Install Insulator Sleeve Over Solder Joint V Stator Asm, Starter Generator V Insulator Sleeve, Stator Asm, Starter Gen, Large V Stator Asm, Starter Generator Push In Place

- Install Temp Sensor V Stator Asm, Starter Generator V Temp Sensor Asm, Starter Gen, Stator V Temp Sensor Asm, Starter Gen, Stator First Fixture

- Attach Eylet Terminals V Temp Sensor Asm, Starter Gen, Stator V Temp Sensor W ire, Starter Gen, Stator Asm V Temp Sensor Asm, Starter Gen, Stator Wi re Insulation Stripper V Temp Sensor Asm, Starter Gen, Stator Strip W ire Insulation V Temp Sensor Asm, Starter Gen, Stator CDI V Temp Sensor Asm, Starter Gen, Stator V Eyelet Terminal, Starter Gen, Stator Temp Sensor V Temp Sensor Asm, Starter Gen, Stator Crimping Tool V Temp Sensor Asm, Starter Gen, Stator Crimp Connector V Temp Sensor Asm, Starter Gen, Stator CDI

- Heat Shrink Tube V Temp Sensor Asm, Starter Gen, Stator V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Temp Sensor Asm, Starter Gen, Stator Heat Gun V Temp Sensor Asm, Starter Gen, Stator Heat shrink tube V Temp Sensor Asm, Starter Gen, Stator CDI

- Attach Temp Sensor & Insulate Connections V Temp Sensor Asm, Starter Gen, Stator V Insulator Sleeve, Starter Gen, Stator Asm V Temp Sensor Asm, Starter Gen, Stator V Thermocouple, Starter Gen, Stator Asm V Thermocouple, Starter Gen, Stator Asm First Fixture V Thermocouple, Starter Gen, Stator Asm V Thermocouple Leads, Starter Gen, Stator Asm V Thermocouple, Starter Gen, Stator Asm Wi re Insulation StripperV Thermocouple, Starter Gen, Stator Asm Strip W ire Insulation

V Thermocouple, Starter Gen, Stator Asm CDI V Thermocouple, Starter Gen, Stator Asm Regrab W ire Leads V Thermocouple, Starter Gen, Stator Asm Twist wires V Thermocouple, Starter Gen, Stator Asm Soldering Fixture V Thermocouple, Starter Gen, Stator Asm Solder Leads V Thermocouple, Starter Gen, Stator Asm V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Thermocouple, Starter Gen, Stator Asm Heat Gun V Thermocouple, Starter Gen, Stator Asm Heat shrink tube V Temp Sensor Asm, Starter Gen, Stator Regrab W ire Leads V Temp Sensor Asm, Starter Gen, Stator Twist wires V Temp Sensor Asm, Starter Gen, Stator Soldering Fixture V Temp Sensor Asm, Starter Gen, Stator Solder Leads V Temp Sensor Asm, Starter Gen, Stator V Heat Shrink Tube, W eather Pack, Stator Temp Sens V Temp Sensor Asm, Starter Gen, Stator Heat Gun V Temp Sensor Asm, Starter Gen, Stator Heat shrink tube V Temp Sensor Asm, Starter Gen, Stator Insulator Sleeve, Regrab V Temp Sensor Asm, Starter Gen, Stator Slide into Position

- Tie down Leads V Stator Asm, Starter Generator V Insulator String, Starter Gen, Stator Asm V Stator Asm, Starter Generator Tie strings V Stator Asm, Starter Generator CDI V Stator Asm, Starter Generator Hand Tool V Stator Asm, Starter Generator Trim strings

- Load into Varnish Machine V Stator Asm, Starter Generator Load Part V Stator Asm, Starter Generator Varnish Machine V Stator Asm, Starter Generator Trickle Varnish V Stator Asm, Starter Generator Unload Part

- Test Stator Assembly V Stator Asm, Starter Generator Load Part V Stator Asm, Starter Generator Test Stator Assembly V Stator Asm, Starter Generator Unload Part

- Paint Stator ID & Leads V Stator Asm, Starter Generator Load Part V Stator Asm, Starter Generator Mask Part - Complex V Stator Asm, Starter Generator Paint Machine V Stator Asm, Starter Generator Apply Paint V Stator Asm, Starter Generator Unload Part

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- Space for Printing V Starter Generator Align to Housing V Starter Generator V Housing, Starter Gen, Rear

- Wa sh

- Tim Shaw V Housing, Starter Gen, Rear First Fixture V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- "CNC Horz Mach, Auto Sml Size and/or Low Complex

- Tim Shaw V Housing, Starter Gen, Rear EC-300-AL Horizontal CNC Machine V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- Trim

- Tim Shaw V Housing, Starter Gen, Rear First Fixture V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- "Aluminum Diecasting, Medium-Large Size and/or Mod- Tim Shaw

V Housing, Starter Gen, Rear Die Casting 1800-2600 ton V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- Raw Material Req 1.717 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 203.2mm L x 165.1mm W x 114.3mm H

- Cast in Place Sleeve V Housing, Starter Gen, Rear V Sleeve Bearing Overmolded V Housing, Starter Gen, Rear Set In Place V Housing, Starter Gen, Rear Clamp Part

- Mill housing surface V Housing, Starter Gen, Rear Mill Face V Housing, Starter Gen, Rear CDI

- Mill bearing pocket face V Housing, Starter Gen, Rear Milled face V Housing, Starter Gen, Rear Auto Tool Change

- Bore & chamfer bearing pocket V Housing, Starter Gen, Rear Bore Hole & Chamfer V Housing, Starter Gen, Rear Auto Tool Change

- Bore stator dia. V Housing, Starter Gen, Rear Bore Hole 100-150mm dia V Housing, Starter Gen, Rear CDI

- Bore & chamfer hsg dia. V Housing, Starter Gen, Rear Bore Hole & Chamfer V Housing, Starter Gen, Rear Auto Tool Change

- Drill 6 holes V Housing, Starter Gen, Rear Drill Hole 1-30mm V Housing, Starter Gen, Rear CDI V Housing, Starter Gen, Rear Auto Tool Change

- Drill mounting hole V Housing, Starter Gen, Rear Drill Hole 1-30mm V Housing, Starter Gen, Rear Unclamp Part

- Flip housing 90 degrees V Housing, Starter Gen, Rear Part Manipulation V Housing, Starter Gen, Rear Clamp Part

- Mill bolt hole surface V Housing, Starter Gen, Rear Milled face V Housing, Starter Gen, Rear Auto Tool Change



### Parent Name **Sy mbol Name** 

- Drill bolt hole V Housing, Starter Gen, Rear Drill & Chamfer Hole 30-60mm V Housing, Starter Gen, Rear Unclamp Part

- Rotate housing V Housing, Starter Gen, Rear Part Manipulation V Housing, Starter Gen, Rear Clamp Part

- Mill outside term block mntg surfaces V Housing, Starter Gen, Rear Milled face V Housing, Starter Gen, Rear CDIV Housing, Starter Gen, Rear Unclamp Part

- Flip housing 90 degrees V Housing, Starter Gen, Rear Part Manipulation V Housing, Starter Gen, Rear Clamp Part

- Machine housing O.D. V Housing, Starter Gen, Rear Machine OD of unused area V Housing, Starter Gen, Rear Auto Tool Change

- Spot face 3 mntg surface V Housing, Starter Gen, Rear Spot Face Small 1-30mm V Housing, Starter Gen, Rear CDI V Housing, Starter Gen, Rear Auto Tool Change

- Drill & tap 6 holes V Housing, Starter Gen, Rear Drill and Tap Hole 1-30mm V Housing, Starter Gen, Rear CDI V Housing, Starter Gen, Rear Unclamp Part

- Flip housing 90 degrees V Housing, Starter Gen, Rear Part Manipulation V Housing, Starter Gen, Rear Clamp Part

- Spot face 2 mntg holes V Housing, Starter Gen, Rear Spot Face Small 1-30mm V Housing, Starter Gen, Rear CDI

- Mill inside term block mntg surfaces V Housing, Starter Gen, Rear Milled face V Housing, Starter Gen, Rear CDI V Housing, Starter Gen, Rear Auto Tool Change

- Drill term block mntg holes V Housing, Starter Gen, Rear Drill & Chamfer Hole 1-30mm V Housing, Starter Gen, Rear CDI V Housing, Starter Gen, Rear Auto Tool Change

- Drill & tap 3 holes V Housing, Starter Gen, Rear Drill and Tap Hole 1-30mm V Housing, Starter Gen, Rear CDI V Housing, Starter Gen, Rear Unclamp Part

- Rotate housing V Housing, Starter Gen, Rear Part Manipulation V Housing, Starter Gen, Rear Clamp Part

- Mill bolt hole surface V Housing, Starter Gen, Rear Milled face V Housing, Starter Gen, Rear Unclamp Part V Housing, Starter Gen, Rear Unload Part V Housing, Starter Gen, Rear Load Part V Housing, Starter Gen, Rear Wa sh Part Medium V Housing, Starter Gen, Rear Unload Part

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- Space for Printing V Starter Generator Regrab W ire Eyelet & Thread Thru Grommet V Starter Generator Press V Starter Generator Press Together V Starter Generator V Bolt, Starter Gen, M5 x 80 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator V Boot, Starter Generator, 3 Phase Terminal

- "Injection Molding, Small Size and/or Low Complexi V Boot, Starter Generator, 3 Phase Terminal Injection Molding Machine 55-150 ton V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generator, 3 Phase Terminal

- Raw Material Req 0.027 lbs from Cost Sheet

- 10 Cavity Mold

- Box Size 25mm L x 25mm W x 20mm H

- Space for Printing- Space for Printing

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- Space for Printing V Starter Generator Push In Place V Starter Generator V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T Press V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

- "Injection Molding, Small-Medium Size and/or Low-M V Terminal Block Asm, Starter Generator, 3 Phase T Injection Molding Machine 200-400 Ton

- WE IGHT W /O BRASS INSERTS V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

- Raw Material Req 0.528 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 121mm L x 82mm W x 45mm H V Terminal Block Asm, Starter Generator, 3 Phase T Load Part V Terminal Block Asm, Starter Generator, 3 Phase T Clamp Part V Terminal Block Asm, Starter Generator, 3 Phase T V Brass Threaded Insert Small V Terminal Block Asm, Starter Generator, 3 Phase T V Brass Threaded Insert Large V Terminal Block Asm, Starter Generator, 3 Phase T Part Manipulation V Terminal Block Asm, Starter Generator, 3 Phase T CDI V Terminal Block Asm, Starter Generator, 3 Phase T Press Together V Terminal Block Asm, Starter Generator, 3 Phase T Unclamp Part

- Space for Printing

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- Space for Printing V Starter Generator CDI V Starter Generator V Bolt, Starter Gen, M6 x 18 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator CDI V Starter Generator V Grommet, Starter Generator, Internal Regulator W

- "Injection Molding, Small Size and/or Low Complexi V Grommet, Starter Generator, Internal Regulator W Injection Molding Machine 55-150 ton V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator W

- Raw Material Req 0.01 lbs from Cost Sheet

- 10 Cavity Mold

- Box Size 33mm L x 14mm W x 11mm H

- Space for Printing

- Space for Printing V Starter Generator Regrab W ire Eyelet & Thread Thru Grommet V Starter Generator Push In Place V Starter Generator V Base Gasket, Starter Generator, Internal Regulat V Starter Generator Push In Place V Starter Generator V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator First Fixture

- ASSEMBLE & SOLDER BRUSHES V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator Press

- Crush Sleeve Installation V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator

- "Injection Molding, Small-Medium Size and/or Low-M V Internal Regulator Asm, Starter Generator Injection Molding Machine 200-400 Ton V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter GeneratorV Internal Regulator Asm, Starter Generator V 4 Pin Terminal Strip

V Internal Regulator Asm, Starter Generator Set In Place

- Raw Material Req 0.1 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 123mm L x 73mm W x 26mm H V Internal Regulator Asm, Starter Generator Load Part V Internal Regulator Asm, Starter Generator Clamp Part V Internal Regulator Asm, Starter Generator V Anti-Crush Sleeve PEB mid housing V Internal Regulator Asm, Starter Generator Press Together V Internal Regulator Asm, Starter Generator Unclamp Part

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- Space for Printing V Internal Regulator Asm, Starter Generator V Brush Spring V Internal Regulator Asm, Starter Generator Set In Place V Internal Regulator Asm, Starter Generator V Regulator Brush Asm.

- REVISIT TO MAKE SURE IT IS CORRECT V Regulator Brush Asm. First Fixture V Regulator Brush Asm. V Regulator Brush V Regulator Brush Asm. V Copper W ire - Brushes V Internal Regulator Asm, Starter Generator Set In Place



### Parent Name **Sy mbol Name** 

V Internal Regulator Asm, Starter Generator Soldering Tool V Internal Regulator Asm, Starter Generator Solder Leads

- Space for Printing

- Space for Printing V Starter Generator V Bolt, Starter Gen, M5 x 15 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regulat Injection Molding Machine 55-150 ton

- "Injection Molding, Small Size and/or Low Complexi V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regulat

- Raw Material Req 0.027 lbs from Cost Sheet

- 12 Cavity Mold

- Box Size 20mm L x 20mm W x 43mm H V Starter Generator Push In Place V Starter Generator V Dust Seal, Starter Generator, Internal Regulator V Starter Generator Push In Place V Starter Generator Regrab W ire Eyelet & Position V Starter Generator V Bolt, Starter Gen, M4 x 8 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator V Cover, Starter Gen, Internal Regulator

- Wa sh- Tim Shaw

V Cover, Starter Gen, Internal Regulator First Fixture V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- "CNC Horz Mach, Auto Sml Size and/or Low Complex

- Tim Shaw V Cover, Starter Gen, Internal Regulator EC-300-AL Horizontal CNC Machine V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- Trim

- Tim Shaw V Cover, Starter Gen, Internal Regulator First Fixture V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- "Aluminum Diecasting, Medium Size and/or Moderate V Cover, Starter Gen, Internal Regulator Die Casting 1000-1800 ton V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- Raw Material Req .769 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 181mm L x 127mm W x 47.6mm H V Cover, Starter Gen, Internal Regulator Clamp Part

- Mill housing surface V Cover, Starter Gen, Internal Regulator Mill Face V Cover, Starter Gen, Internal Regulator CDI V Cover, Starter Gen, Internal Regulator Auto Tool Change

- Bore & chamfer stator dia. V Cover, Starter Gen, Internal Regulator Bore Hole 100-150mm dia V Cover, Starter Gen, Internal Regulator Unclamp Part

- Flip housing 90 degrees V Cover, Starter Gen, Internal Regulator Part Manipulation V Cover, Starter Gen, Internal Regulator Clamp Part

- Mill bearing retainer surface V Cover, Starter Gen, Internal Regulator Mill Face V Cover, Starter Gen, Internal Regulator Auto Tool Change

- Bore & chamfer bearing pocket V Cover, Starter Gen, Internal Regulator Bore Hole & Chamfer V Cover, Starter Gen, Internal Regulator Auto Tool Change

- Drill & tap 8 holes V Cover, Starter Gen, Internal Regulator Drill and Tap Hole 1-30mm V Cover, Starter Gen, Internal Regulator CDI V Cover, Starter Gen, Internal Regulator Unclamp Part

- Flip housing 90 degrees V Cover, Starter Gen, Internal Regulator Part Manipulation V Cover, Starter Gen, Internal Regulator Clamp Part V Cover, Starter Gen, Internal Regulator Drill Hole 1-30mm V Cover, Starter Gen, Internal Regulator Unclamp Part V Cover, Starter Gen, Internal Regulator Unload Part V Cover, Starter Gen, Internal Regulator Load Part V Cover, Starter Gen, Internal Regulator Wa sh Part Medium V Cover, Starter Gen, Internal Regulator Unload Part V Starter Generator V Bolt, Starter Gen, M5 x 15 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator CDI V Starter Generator V Duckbill Breather, Starter Gen, Internal Reg Cov

- "Injection Molding, Small Size and/or Low Complexi V Duckbill Breather, Starter Gen, Internal Reg Cov Injection Molding Machine 55-150 ton V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Starter Gen, Internal Reg Cov

- Raw Material Req 0.003 lbs from Cost Sheet- 12 Cavity Mold

- Box Size 17mm L x 15mm W x 15mm H

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing V Starter Generator Push In Place V Starter Generator CDI V Starter Generator V W asher, Starter Gen, M6 Shim V Starter Generator V Resolver Motor Armature Asm, Starter Gen V Resolver Motor Armature Asm, Starter Gen First Fixture

- 16 Plates, 0.020" thick V Resolver Motor Armature Asm, Starter Gen V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate, Starter Gen, Stamped Stamping Press 0-60 Ton V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate, Starter Gen, Steel

- Blank weight 0.003 lbs

- Press Size 25 Ton Progressive

- Stamped Part Size (0.76" H x 0.67" W x 0.02" H) V Resolver Motor Armature Asm, Starter Gen Special Tool V Resolver Motor Armature Asm, Starter Gen Lock stack to mandrel V Resolver Motor Armature Asm, Starter Gen Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing V Starter Generator V Nut, Starter Gen, M5 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator V Resolver Motor Sensor Asm, Starter Gen V Resolver Motor Sensor Asm, Starter Gen Potting Station

- Pot W iring Cavity V Resolver Motor Sensor Asm, Starter Gen V Resolver W inding Asm, Stitched V Resolver W inding Asm, Stitched Wi re Bonding Fixed Station

- We ld W indings to Terminal Posts V Resolver W inding Asm, Stitched V Resolver W inding Asm, Motor Sensor Asm V Resolver W inding Asm, Motor Sensor Asm Injection Molding Machine 55-150 ton

- Overmold Harness & Laminates V Resolver W inding Asm, Motor Sensor Asm V Resolver Harness Asm, Motor Sensor Asm

- 10" - 8 Conductor Shielded Cable = $0.167

- Wi re Grommet = $0.37

- 10 Pin Conn w/CPA, TPA, & Rosebud = $0.42

- 7 - 0.10" Male Blade Terminals = $0.105

- 5.5"x0.5" D Braided Cover = $0.046

- 2, 1"x3/8" Adhesive Heat Shrink Tubes = $0.012 V Resolver W inding Asm, Motor Sensor Asm Position Part V Resolver W inding Asm, Motor Sensor Asm V Laminate Stack W ound, Motor Sensor Asm V Laminate Stack W ound, Motor Sensor Asm Wi re W inding Machine V Laminate Stack W ound, Motor Sensor Asm V Resolver Laminate Stack, Motor Sensor Asm V Resolver Laminate Stack, Motor Sensor Asm First Fixture

- 14 Plates, 0.020" thick V Resolver Laminate Stack, Motor Sensor Asm V Resolver Core Plate, Motor Sensor Asm, Stamped V Resolver Core Plate, Motor Sensor Asm, Stamped Stamping Press 0-60 Ton V Resolver Core Plate, Motor Sensor Asm, Stamped V Resolver Core Plate, Motor Sensor Asm, Steel

- Blank weight 0.013 lbs

- Press Size 25 Ton Progressive- Stamped Part Size (1.5" L x 1.5" W x 0.02" H)

V Resolver Laminate Stack, Motor Sensor Asm Special Tool V Resolver Laminate Stack, Motor Sensor Asm Lock stack to mandrel V Resolver Laminate Stack, Motor Sensor Asm Unload Part

- 12 poles, 174 winds per pole, 4 groups

- 184 feet - 38 gauge (0.004") V Laminate Stack W ound, Motor Sensor Asm Load Part V Laminate Stack W ound, Motor Sensor Asm V W ire, Motor Sensor, Starter Gen V Laminate Stack W ound, Motor Sensor Asm Wi nd Stator V Laminate Stack W ound, Motor Sensor Asm Unload Part V Resolver W inding Asm, Motor Sensor Asm Position Part V Resolver W inding Asm, Motor Sensor Asm V Resolver W inding Asm, Overmold Material

- Raw Material Req 0.005 lbs from Cost Sheet

- 4 Cavity Mold

- Box Size 300mm L x 40mm W x 32mm H

- Assumed 3 moves for 4 fixed positions

- Wi res bonded at a .25 sec rate (both ends) V Resolver W inding Asm, Stitched Load Part V Resolver W inding Asm, Stitched Clamp Part V Resolver W inding Asm, Stitched Wi re Stitch - Bonding V Resolver W inding Asm, Stitched Unclamp Part V Resolver Motor Sensor Asm, Starter Gen Fill Potting Compond

- Space for Printing

- Space for Printing V Starter Generator V Bracket, Starter Gen, Resolver Motor Sensor V Bracket, Starter Gen, Resolver Motor Sensor Anodizing Equipment

- Zinc Plating, Batched Processed V Bracket, Starter Gen, Resolver Motor Sensor V Bracket, Starter Gen, Resolver, Plated V Bracket, Starter Gen, Resolver, Plated Wa sher Duo 400 W ash Rinse & DRY V Bracket, Starter Gen, Resolver, Plated V Bracket, Starter Gen, Resolver, Stamped V Bracket, Starter Gen, Resolver, Stamped Stamping Press 0-60 Ton V Bracket, Starter Gen, Resolver, Stamped V Bracket, Starter Gen, Resolver, Material

- Blank weight 0.187 lbs

- Press Size 25 Ton Progressive

- Part Size after stamping (5 L by 47 W by 3.2 H)mm V Bracket, Starter Gen, Resolver, Plated Load Part V Bracket, Starter Gen, Resolver, Plated Wa sh Part Medium V Bracket, Starter Gen, Resolver, Plated Unload Part V Bracket, Starter Gen, Resolver Motor Sensor Load Part V Bracket, Starter Gen, Resolver Motor Sensor Electroplate Process V Bracket, Starter Gen, Resolver Motor Sensor Remove Part

- Space for Printing

- Space for Printing V Starter Generator V Bolt, Starter Gen, M5 x 15 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator Regrab Resolver Harness & Position V Starter Generator Push In Place V Starter Generator V Cover Asm, Starter Gen, Resolver Motor V Cover Asm, Starter Gen, Resolver Motor First Fixture V Cover Asm, Starter Gen, Resolver Motor V Cover Asm, Starter Gen, Resolver Motor-W ash V Cover Asm, Starter Gen, Resolver Motor-W ash Wa sher Duo 400 W ash Rinse & DRY V Cover Asm, Starter Gen, Resolver Motor-W ash V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stamping Stamping Press 0-60 Ton V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stamping

- Blank weight 0.214 lbs- Press Size 60 Ton Progressive

- Part Size after stamping (80 L by 104 W by 21 H)mm V Cover Asm, Starter Gen, Resolver Motor-W ash Load Part V Cover Asm, Starter Gen, Resolver Motor-W ash Wa sh Part Medium V Cover Asm, Starter Gen, Resolver Motor-W ash Unload Part V Cover Asm, Starter Gen, Resolver Motor V Label - Cover Asm. V Cover Asm, Starter Gen, Resolver Motor Apply Label V Cover Asm, Starter Gen, Resolver Motor V Seal - Cover Asm. V Cover Asm, Starter Gen, Resolver Motor Glue Bottle V Cover Asm, Starter Gen, Resolver Motor Glue in Place



### Parent Name **Sy mbol Name** 

- Space for Printing

- Space for Printing

- Space for Printing V Starter Generator V Bolt, Starter Gen, M5 x 15 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator Regrab Resolver Harness & Position V Starter Generator V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness Wa sher Duo 400 W ash Rinse & DRY V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness Stamping Press 0-60 Ton V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness

- Blank weight 0.033 lbs

- Press Size 60 Ton & Type of Press

- Part Size after stamping (80 L by 104 W by 21 H)mm V Bracket, Starter Gen, Elect Harness Load Part V Bracket, Starter Gen, Elect Harness Wa sh Part Medium V Bracket, Starter Gen, Elect Harness Unload Part V Starter Generator V Bolt, Starter Gen, M5 x 15 V Starter Generator Power Tool V Starter Generator Power Screw V Starter Generator Regrab Resolver Harness Connector V Starter Generator Snap Together

- Wa sher is Diamond Impregnated, No Slip Design V Starter Generator Asm V W asher, Starter Gen, Pulley V Starter Generator Asm V Pulley Asm, Starter Generator V Pulley Asm, Starter Generator Press V Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator Wa sher Duo 400 W ash Rinse & DRY V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

- CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load V Insert Pulley Asm, Starter Generator CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

- Includes Bar Feeder V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

- Bar stock weight 0.15 lbs.

- Box size of finished part 24.2Dmm x 18.5Lmm V Insert Pulley Asm, Starter Generator Load PartV Insert Pulley Asm, Starter Generator Clamp Part

- FRONT FACE V Insert Pulley Asm, Starter Generator Turn end face 1-30mm V Insert Pulley Asm, Starter Generator Unclamp Part V Insert Pulley Asm, Starter Generator Part Manipulation V Insert Pulley Asm, Starter Generator Clamp Part

- Back Face V Insert Pulley Asm, Starter Generator Turn end face 1-30mm V Insert Pulley Asm, Starter Generator Auto Tool Change

- OUTER DIAMETER V Insert Pulley Asm, Starter Generator Turn OD 30-60mm V Insert Pulley Asm, Starter Generator Auto Tool Change

- SHAFT HOLE V Insert Pulley Asm, Starter Generator Drill Hole 30 - 60mm V Insert Pulley Asm, Starter Generator Auto Tool Change V Insert Pulley Asm, Starter Generator Bore Hole 60-100mm

- SLOT V Insert Pulley Asm, Starter Generator Auto Tool Change V Insert Pulley Asm, Starter Generator End Mill Slot Cut V Insert Pulley Asm, Starter Generator Unclamp Part V Insert Pulley Asm, Starter Generator Remove Part

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Insert Pulley Asm, Starter Generator Load Part V Insert Pulley Asm, Starter Generator Wa sh Part Medium V Insert Pulley Asm, Starter Generator Unload Part

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- Space for PrintingV Pulley Asm, Starter Generator V Pulley Base Asm, Starter Generator

V Pulley Base Asm, Starter Generator Wa sher Duo 400 W ash Rinse & DRY V Pulley Base Asm, Starter Generator V Pulley Base Asm, Starter Generator-Machined

- CNC Turning 3" Bar 4 Axis V Pulley Base Asm, Starter Generator-Machined CNC Turning 4 Axis SL-30, 3" bar

- Includes Bar Feeder V Pulley Base Asm, Starter Generator-Machined V Pulley Base Asm, Starter Generator-Material

- Bar stock weight 2.68 lbs.

- Box size of finished part 2.92Dmm x 1.22Lmm V Pulley Base Asm, Starter Generator-Machined Load Part V Pulley Base Asm, Starter Generator-Machined Clamp Part

- FRONT FACE V Pulley Base Asm, Starter Generator-Machined Turn End Face 60-100mm V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- OUTER DIAMETER V Pulley Base Asm, Starter Generator-Machined Turn OD Med 60-100mm V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- CUT BELT GROVES V Pulley Base Asm, Starter Generator-Machined Turn OD Contoured surface fins V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- SHAFT HOLE V Pulley Base Asm, Starter Generator-Machined Drill Hole 30 - 60mm V Pulley Base Asm, Starter Generator-Machined Auto Tool Change V Pulley Base Asm, Starter Generator-Machined Bore Hole 60-100mm

- BACK FACE V Pulley Base Asm, Starter Generator-Machined Unclamp Part V Pulley Base Asm, Starter Generator-Machined Part Manipulation V Pulley Base Asm, Starter Generator-Machined Clamp Part V Pulley Base Asm, Starter Generator-Machined Turn End Face 60-100mm V Pulley Base Asm, Starter Generator-Machined Unclamp Part V Pulley Base Asm, Starter Generator-Machined Remove Part

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Pulley Base Asm, Starter Generator Load Part V Pulley Base Asm, Starter Generator Wa sh Part Medium V Pulley Base Asm, Starter Generator Unload Part V Pulley Asm, Starter Generator Press Together V Starter Generator Asm V Nut, Starter Gen, Pulley V Starter Generator Asm Power Tool V Starter Generator Asm Power Screw

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- Space for Printing V Alternator, HV W ire Asm. V HV W ire, Black

- 27.5" Copper Cable= $4.51, Cable Lugs= $0.30

- Cable end sleeves=$0.04, 26" Black tape=$0.02

- 19.25" Blue split Convelute=$0.19

- Cable Gland & Brackets =$0.30 V Alternator, HV W ire Asm. V HV W ire, Red

- 32.25" Copper Cable= $6.19, Cable Lugs= $0.30

- Cable end sleeves=$0.04, 26" Black tape=$0.02

- 24.25" Blue split Convelute=$0.24

- Cable Gland & Brackets =$0.30 V Alternator, HV W ire Asm. V HV W ire, W hite

- 30" Copper Cable= $4.92, Cable Lugs= $0.30

- Cable end sleeves=$0.04, 26" Black tape=$0.02

- 23" Blue split Convelute=$0.24

- Cable Gland & Brackets =$0.30 V Alternator, HV W ire Asm. CDI V Alternator, HV W ire Asm. V Bolt, HV W ire to Alternator V Alternator, HV W ire Asm. 3 Spindle Nut Runner V Alternator, HV W ire Asm. Power Screw V Alternator, HV W ire Asm. CDI

- These three bolts hold the wires from the Alt V Alternator, HV W ire Asm. V Bolt, Large W ire to Alt V Alternator, HV W ire Asm. 3 Spindle Nut Runner V Alternator, HV W ire Asm. Power Screw

- Cover of 36V wires on Alternator V Alternator, HV W ire Asm. V Rubber Insert, Under Cover V Alternator, HV W ire Asm. Press part V Alternator, HV W ire Asm. V Cover Asm, 36V W ires, Alternator V Cover Asm, 36V W ires, Alternator First Fixture V Cover Asm, 36V W ires, Alternator V Cover, 36V W ires, Alternator V Cover, 36V W ires, Alternator Wa sher Duo 400 W ash Rinse & DRY V Cover, 36V W ires, Alternator V Cover, 36V W ires, Alternator, Stamped V Cover, 36V W ires, Alternator, Stamped Stamping Press 0-60 Ton V Cover, 36V W ires, Alternator, Stamped V Cover, 36V W ires, Alternator, Stamped

- Blank weight 0.224lbs

- Press Size 200 Ton Progressive

- Part Size after stamping (12 L by 87 W by 22 H)mm V Cover, 36V W ires, Alternator Load Part V Cover, 36V W ires, Alternator Wa sh Part Medium V Cover, 36V W ires, Alternator Unload Part V Cover Asm, 36V W ires, Alternator V Tape, 2 Sided, 36V W ires, Alternator V Cover Asm, 36V W ires, Alternator Apply Tape V Cover Asm, 36V W ires, Alternator V Cover Gasket, 36V W ires, Alternator V Alternator, HV W ire Asm. V Bolt, Cover, Alternator W ires V Alternator, HV W ire Asm. 4 Spindle Nut Runner V Alternator, HV W ire Asm. Power Screw

### Parent Name **Sy mbol Name** 

V Alternator, HV W ire Asm. CDI

- Bracket Goes on the back of the three wires to Alt V Alternator, HV W ire Asm. V Retaining Bracket, 36V W ires V Retaining Bracket, 36V W ires Wa sher Duo 400 W ash Rinse & DRY V Retaining Bracket, 36V W ires V Retaining Bracket, 36V W ires, Stamping V Retaining Bracket, 36V W ires, Stamping Stamping Press 0-60 Ton V Retaining Bracket, 36V W ires, Stamping V Retaining Bracket, 36V W ires, Material

- Blank weight 0.18 lbs

- Press Size 25 Ton Progressive

- Part Size after stamping (75 L by 19 W by 4.5 H)mm V Retaining Bracket, 36V W ires Load Part V Retaining Bracket, 36V W ires Wa sh Part Medium V Retaining Bracket, 36V W ires Unload Part V Alternator, HV W ire Asm. V Bolt, Bracket, Back of Alt/Gen V Alternator, HV W ire Asm. Power Tool V Alternator, HV W ire Asm. Power Screw V Alternator, HV W ire Asm. 18" Move V Alternator, HV W ire Asm. Regrab the three HV cables V Alternator, HV W ire Asm. V Clamp, 3 HV W ires to Alt V Alternator, HV W ire Asm. V Bracket, For 3 HV W ire Clamp V Bracket, For 3 HV W ire Clamp First Fixture

- Spray Painted V Bracket, For 3 HV W ire Clamp V Bracket, For 3 HV W ire Clamp, W ashed V Bracket, For 3 HV W ire Clamp, W ashed Wa sher Duo 400 W ash Rinse & DRY V Bracket, For 3 HV W ire Clamp, W ashed V Bracket, For 3 HV W ire Clamp, Machined V Bracket, For 3 HV W ire Clamp, Machined EC-300-ML Horizontal CNC Machine V Bracket, For 3 HV W ire Clamp, Machined V Bracket, For 3 HV W ire Clamp, Stamped V Bracket, For 3 HV W ire Clamp, Stamped Stamping Press 60-200 Ton V Bracket, For 3 HV W ire Clamp, Stamped V Bracket, For 3 HV W ire Clamp, Material

- Blank weight 0.41 lbs

- Press Size 200 Ton Progressive

- Part Size after stamping (87 L by 40 W by 40 H)mm V Bracket, For 3 HV W ire Clamp, Machined Load Part V Bracket, For 3 HV W ire Clamp, Machined Tap Hole V Bracket, For 3 HV W ire Clamp, Machined Unload Part V Bracket, For 3 HV W ire Clamp, W ashed Load Part V Bracket, For 3 HV W ire Clamp, W ashed Wa sh Part Medium V Bracket, For 3 HV W ire Clamp, W ashed Unload Part V Bracket, For 3 HV W ire Clamp Load Part V Bracket, For 3 HV W ire Clamp Paint Part Small V Bracket, For 3 HV W ire Clamp Oven V Bracket, For 3 HV W ire Clamp Paint Oven Cure V Bracket, For 3 HV W ire Clamp Unload Part V Alternator, HV W ire Asm. V Bolt, Clamp 3 HV wires V Alternator, HV W ire Asm. Power Tool V Alternator, HV W ire Asm. Power Screw

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- Space for PrintingV Generator/Alternator V Bolt, Alternator to bracket, Short

V Generator/Alternator Power Tool V Generator/Alternator Power Screw V Generator/Alternator CDI V Generator/Alternator V Bolt, Alternator to bracket, Long V Generator/Alternator Power Tool V Generator/Alternator Power Screw V Generator/Alternator CDI

- Belt tensioner special for this starter V Generator/Alternator V Tensioner, Belt V Tensioner, Belt First Fixture V Tensioner, Belt V Tensioner, Base V Tensioner, Base Wa sher Turbo Tunnel V Tensioner, Base V Tensioner, Base

- "CNC Horz Mach, Auto Sml Size and/or Low Complex

- Pallet Size 300 mm square, 550 lb Capacity V Tensioner, Base EC-300-AL Horizontal CNC Machine V Tensioner, Base V Tensioner, Base

- TRIM V Tensioner, Base First Fixture V Tensioner, Base V Tensioner, Base

- "Aluminum Diecasting, Small Size and/or Low Comple V Tensioner, Base Die Casting 0 - 500 ton V Tensioner, Base V Tensioner, Base

- Raw Material Req 1.239 lbs from Cost Sheet

- 1 Cavity Mold

- Box Size 215mm L x 103mm W x 67mm H V Tensioner, Base Clamp Part

- TENSIONER HOLE V Tensioner, Base Drill & Chamfer Hole 1-30mm V Tensioner, Base Auto Tool Change V Tensioner, Base Bore Hole 1-30mm V Tensioner, Base Auto Tool Change V Tensioner, Base Spot Face V Tensioner, Base Auto Tool Change

- CENTER HOLE V Tensioner, Base Drill & Chamfer Hole 1-30mm V Tensioner, Base Auto Tool Change V Tensioner, Base Bore Hole 1-30mm V Tensioner, Base Auto Tool Change V Tensioner, Base Spot Face V Tensioner, Base Unclamp Part V Tensioner, Base Part Manipulation V Tensioner, Base Clamp Part

- CENTER HOLE OPPOSITE V Tensioner, Base Spot Face V Tensioner, Base Auto Tool Change V Tensioner, Base Cut Groove sml V Tensioner, Base Auto Tool Change

- PULLY MOUNT V Tensioner, Base Drill and Tap Hole 1-30mm V Tensioner, Base Auto Tool Change V Tensioner, Base Spot Face V Tensioner, Base Auto Tool Change V Tensioner, Base Drill and Tap Hole 1-30mm V Tensioner, Base Auto Tool ChangeV Tensioner, Base Turn OD 30-60mm

V Tensioner, Base Unclamp Part V Tensioner, Base Unload Part

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Tensioner, Base Load Part V Tensioner, Base Wa sh Part Medium V Tensioner, Base Unload Part

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### Parent Name **Sy mbol Name** 

- Space for Printing

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- Space for Printing V Tensioner, Belt V Sleeve , Teflon Small

- "W ashing, Small Size and/or Low Complexity"V Sleeve , Teflon Small Wa sher Duo 400 W ash Rinse & DRY

V Sleeve , Teflon Small V Sleeve , Teflon Small V Sleeve , Teflon Small Stamping Press 0-60 Ton V Sleeve , Teflon Small V Sleeve , Teflon Small

- Blank weight 0.009 lbs

- Press Size 25 Ton & Type of Press

- Part Size after stamping (18 L by 18 W by 10 H)mm

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Sleeve , Teflon Small Load Part V Sleeve , Teflon Small Wa sh Part Medium V Sleeve , Teflon Small Unload Part

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- Space for Printing V Tensioner, Belt V Lock, Tensioner Asm

- "Injection Molding, Small Size and/or Low Complexi V Lock, Tensioner Asm Injection Molding Machine 55-150 ton

- Overmolded Part V Lock, Tensioner Asm V Lock, Tensioner Asm V Lock, Tensioner Asm V Lock, Tensioner

- "W ashing, Small Size and/or Low Complexity" V Lock, Tensioner Wa sher Duo 400 W ash Rinse & DRY V Lock, Tensioner V Lock, Tensioner

- TRIM V Lock, Tensioner First Fixture V Lock, Tensioner V Lock, Tensioner

- "Aluminum Diecasting, Small Size and/or Low Comple V Lock, Tensioner Die Casting 0 - 500 ton V Lock, Tensioner V Lock, Tensioner

- Raw Material Req 0.041 lbs from Cost Sheet

- 8 Cavity Mold

- Box Size 40mm L x 20mm W x 11mm H

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Lock, Tensioner Load Part V Lock, Tensioner Wa sh Part Medium V Lock, Tensioner Unload Part V Lock, Tensioner Asm Set In Place

- Raw Material Req 0.005 lbs from Cost Sheet

- 8 Cavity Mold

- Box Size 40mm L x 11mm W x 20mm H

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- Space for Printing V Tensioner, Belt V Tensioner, Base Cover

- "W ashing, Small Size and/or Low Complexity" V Tensioner, Base Cover Wa sher Duo 400 W ash Rinse & DRY V Tensioner, Base Cover V Tensioner, Base Cover

- "CNC Horz Mach, Auto Sml Size and/or Low Complex

- Pallet Size 300 mm square, 550 lb Capacity V Tensioner, Base Cover EC-300-AL Horizontal CNC Machine V Tensioner, Base Cover V Tensioner, Base Cover

- TRIM V Tensioner, Base Cover First Fixture V Tensioner, Base Cover V Tensioner, Base Cover

- "Aluminum Diecasting, Small Size and/or Low Comple V Tensioner, Base Cover Die Casting 0 - 500 ton V Tensioner, Base Cover V Tensioner, Base Cover

- Raw Material Req 0.267 lbs from Cost Sheet

- 1 Cavity Mold

- Box Size 115mm L x 70mm W x 40mm H V Tensioner, Base Cover Clamp Part

- TENSIONER HOLE V Tensioner, Base Cover Drill & Chamfer Hole 1-30mm V Tensioner, Base Cover Auto Tool Change V Tensioner, Base Cover Bore Hole 1-30mm V Tensioner, Base Cover Auto Tool Change

- PULLEY MOUNT V Tensioner, Base Cover Drill and Tap Hole 1-30mm V Tensioner, Base Cover Auto Tool Change V Tensioner, Base Cover Spot Face V Tensioner, Base Cover Auto Tool Change V Tensioner, Base Cover Turn OD 30-60mm V Tensioner, Base Cover Unclamp Part V Tensioner, Base Cover Unload Part

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Tensioner, Base Cover Load Part V Tensioner, Base Cover Wa sh Part Medium V Tensioner, Base Cover Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

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- Space for Printing- Space for Printing

V Tensioner, Belt V Tensioner, Bolt V Tensioner, Belt Set In Place V Tensioner, Belt Swage Tool V Tensioner, Belt Swedge Together V Tensioner, Belt V Sleeve , Teflon, Large

- "W ashing, Small Size and/or Low Complexity" V Sleeve , Teflon, Large Wa sher Duo 400 W ash Rinse & DRY V Sleeve , Teflon, Large V Sleeve , Teflon, Large V Sleeve , Teflon, Large Stamping Press 0-60 Ton V Sleeve , Teflon, Large V Sleeve , Teflon, Large

- Blank weight 0.016 lbs

- Press Size 25 Ton & Type of Press

- Part Size after stamping (20 L by 20 W by 17 H)mm

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Sleeve , Teflon, Large Load Part V Sleeve , Teflon, Large Wa sh Part Medium V Sleeve , Teflon, Large Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

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- Space for Printing

- Space for Printing V Tensioner, Belt V Sleeve , Teflon, Hat, Large

- "W ashing, Small Size and/or Low Complexity" V Sleeve , Teflon, Hat, Large Wa sher Duo 400 W ash Rinse & DRY V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large Stamping Press 0-60 Ton V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large

- Blank weight 0.023 lbs

- Press Size 25 Ton & Type of Press

- Part Size after stamping (29 L by 29 W by 17 H)mm

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Sleeve , Teflon, Hat, Large Load Part V Sleeve , Teflon, Hat, Large Wa sh Part Medium V Sleeve , Teflon, Hat, Large Unload Part

- Space for Printing

- Space for Printing V Tensioner, Belt Press V Tensioner, Belt Press Together V Tensioner, Belt V O-Ring, Tensioner V Tensioner, Belt Align Gasket V Tensioner, Belt V W asher, Tensioner, 1 V Tensioner, Belt V W asher, Tensioner, 2 V Tensioner, Belt Set In Place V Tensioner, Belt V W asher, Tensioner, Cover Asm V W asher, Tensioner, Cover Asm First Fixture V W asher, Tensioner, Cover Asm V W asher, Tensioner, Cover- "Injection Molding, Small Size and/or Low Complexi

V W asher, Tensioner, Cover Injection Molding Machine 55-150 ton V W asher, Tensioner, Cover V W asher, Tensioner, Cover

- Raw Material Req 0.006 lbs from Cost Sheet

- 10 Cavity Mold

- Box Size 40mm L x 40mm W x 20mm H V W asher, Tensioner, Cover Asm V W asher, Tensioner, Cover W asher V W asher, Tensioner, Cover Asm Press Together V W asher, Tensioner, Cover Asm Grease V W asher, Tensioner, Cover Asm APPLY GREASE

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing V Tensioner, Belt Press Together V Tensioner, Belt V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small Tube Flaring Equipment

- Tube Stock pre cut V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small Load Part V Sleeve , Alternator Mount, Small Clamp Part V Sleeve , Alternator Mount, Small Flare Tube End V Sleeve , Alternator Mount, Small Unclamp Part



### Parent Name **Sy mbol Name** 

V Sleeve , Alternator Mount, Small Unload Part

- Space for Printing

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- Space for Printing

- Space for Printing V Tensioner, Belt V Sleeve , Alternator Mount, Large

- "W ashing, Small Size and/or Low Complexity" V Sleeve , Alternator Mount, Large Wa sher Duo 400 W ash Rinse & DRY V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

- CNC Turning 1.75" Bar 2 Axis V Sleeve , Alternator Mount, Large CNC Turning 2 Axis SL-10, 1.75" bar V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

- Includes Bar Feeder

- Bar stock weight 0.6 lbs.

- Box size of finished part 29Dmm x 43Lmm V Sleeve , Alternator Mount, Large Clamp Part V Sleeve , Alternator Mount, Large Turn end face 1-30mm V Sleeve , Alternator Mount, Large Auto Tool Change V Sleeve , Alternator Mount, Large Turn OD 1-30mmV Sleeve , Alternator Mount, Large Auto Tool Change

V Sleeve , Alternator Mount, Large Drill & Chamfer Hole 1-30mm V Sleeve , Alternator Mount, Large Auto Tool Change V Sleeve , Alternator Mount, Large Bore Hole 1-30mm V Sleeve , Alternator Mount, Large Unclamp Part V Sleeve , Alternator Mount, Large Part Manipulation V Sleeve , Alternator Mount, Large Clamp Part V Sleeve , Alternator Mount, Large Turn end face 1-30mm V Sleeve , Alternator Mount, Large Auto Tool Change V Sleeve , Alternator Mount, Large Turn OD 1-30mm V Sleeve , Alternator Mount, Large Unclamp Part V Sleeve , Alternator Mount, Large Unload Part

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Sleeve , Alternator Mount, Large Load Part V Sleeve , Alternator Mount, Large Wa sh Part Medium V Sleeve , Alternator Mount, Large Unload Part

- Space for Printing

- Space for Printing

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- Space for Printing

- Space for Printing V Tensioner, Belt Press V Tensioner, Belt Press Together V Tensioner, Belt V Tensioner, Pulley Asm V Tensioner, Pulley Asm Press V Tensioner, Pulley Asm V Tensioner, Pulley

- PAINT V Tensioner, Pulley First Fixture V Tensioner, Pulley V Tensioner, Pulley

- "W ashing, Small Size and/or Low Complexity" V Tensioner, Pulley Wa sher Duo 400 W ash Rinse & DRY V Tensioner, Pulley V Tensioner, Pulley

- CNC Turning 3" Bar 2 Axis V Tensioner, Pulley CNC Turning 2 Axis SL-30, 3" bar V Tensioner, Pulley V Tensioner, Pulley

- Includes Bar Feeder

- Bar stock weight 1.93 lbs.

- Box size of finished part 29Dmm x 70LmmV Tensioner, Pulley Clamp Part

V Tensioner, Pulley Turn End Face 60-100mm V Tensioner, Pulley Auto Tool Change V Tensioner, Pulley Drill Hole 30 - 60mm V Tensioner, Pulley Auto Tool Change V Tensioner, Pulley Bore Hole 30-60mm V Tensioner, Pulley Auto Tool Change V Tensioner, Pulley Turn I/D 30-60 mm V Tensioner, Pulley Auto Tool Change V Tensioner, Pulley Turn OD Med 60-100mm V Tensioner, Pulley Unclamp Part V Tensioner, Pulley Part Manipulation V Tensioner, Pulley Clamp Part V Tensioner, Pulley Turn End Face 60-100mm V Tensioner, Pulley Auto Tool Change V Tensioner, Pulley Turn I/D 30-60 mm V Tensioner, Pulley Unclamp Part V Tensioner, Pulley Unload Part

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Tensioner, Pulley Load Part V Tensioner, Pulley Wa sh Part Medium V Tensioner, Pulley Unload Part V Tensioner, Pulley Paint Part Small V Tensioner, Pulley Oven V Tensioner, Pulley Load Part V Tensioner, Pulley Paint Oven Cure V Tensioner, Pulley Unload Part V Tensioner, Pulley Asm V Tensioner, Pulley Bearing V Tensioner, Pulley Asm Press Together

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

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- Space for Printing

- Space for Printing V Tensioner, Belt V Tensioner, Pulley Cover

- "W ashing, Small Size and/or Low Complexity" V Tensioner, Pulley Cover Wa sher Duo 400 W ash Rinse & DRY V Tensioner, Pulley Cover V Tensioner, Pulley Cover V Tensioner, Pulley Cover Stamping Press 0-60 Ton V Tensioner, Pulley Cover V Tensioner, Pulley Cover

- Blank weight 0.053 lbs

- Press Size 25 Ton & Type of Press

- Part Size after stamping (48 L by 48 W by 4H)mm

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Tensioner, Pulley Cover Load Part V Tensioner, Pulley Cover Wa sh Part Medium V Tensioner, Pulley Cover Unload Part V Tensioner, Belt Set In Place V Tensioner, Belt V Tensioner, Pulley BoltV Tensioner, Belt 2 Spindle Nut Runner

V Tensioner, Belt Power Screw V Tensioner, Belt V Tensioner, Label V Tensioner, Belt Apply Label

- Space for Printing

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### Parent Name **Sy mbol Name** 

- Space for Printing

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- Space for Printing V Generator/Alternator V Bolt Tensioner V Generator/Alternator Power ToolV Generator/Alternator Power Screw

V Generator/Alternator V Belt Tensioner Spring Asm. V Belt Tensioner Spring Asm. First Fixture V Belt Tensioner Spring Asm. V Spring, Belt Tensioner V Belt Tensioner Spring Asm. V Top Base, Belt Tensioner

- "W ashing, Small Size and/or Low Complexity" V Top Base, Belt Tensioner Wa sher Duo 400 W ash Rinse & DRY V Top Base, Belt Tensioner V Top Base, Belt Tensioner

- TRIM V Top Base, Belt Tensioner First Fixture V Top Base, Belt Tensioner V Top Base, Belt Tensioner V Top Base, Belt Tensioner Die Casting 0 - 500 ton

- "Aluminum Diecasting, Small Size and/or Low Comple V Top Base, Belt Tensioner V Top Base, Belt Tensioner

- Raw Material Req 0.074 lbs from Cost Sheet

- 8 Cavity Mold

- Insert Molded V Top Base, Belt Tensioner V Shaft, Belt Tensioner V Top Base, Belt Tensioner Set In Place

- Box Size 70mm L x 34mm W x 34mm H

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Top Base, Belt Tensioner Load Part V Top Base, Belt Tensioner Wa sh Part Medium V Top Base, Belt Tensioner Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

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- Space for Printing V Belt Tensioner Spring Asm. V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner Press V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- "W ashing, Small Size and/or Low Complexity" V Bottom Base, Belt Tensioner Wa sher Duo 400 W ash Rinse & DRY V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- CNC Turning 11" Odd Form 4 axis Auto Load V Bottom Base, Belt Tensioner CNC Turning 4 Axis SL-10, Odd Form V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- TRIM V Bottom Base, Belt Tensioner First Fixture V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner Die Casting 0 - 500 ton

- "Aluminum Diecasting, Small Size and/or Low Comple V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- Raw Material Req 0.133 lbs from Cost Sheet

- 1 Cavity Mold

- Box Size 88mm L x 34mm W x 34mm H V Bottom Base, Belt Tensioner Clamp Part V Bottom Base, Belt Tensioner Turn end face 1-30mmV Bottom Base, Belt Tensioner Auto Tool Change

V Bottom Base, Belt Tensioner Bore Hole 1-30mm V Bottom Base, Belt Tensioner Auto Tool Change V Bottom Base, Belt Tensioner Turn OD 1-30mm V Bottom Base, Belt Tensioner Auto Tool Change V Bottom Base, Belt Tensioner Part Manipulation V Bottom Base, Belt Tensioner Spot Face Small 1-30mm V Bottom Base, Belt Tensioner Auto Tool Change V Bottom Base, Belt Tensioner Bore Hole 1-30mm V Bottom Base, Belt Tensioner Unclamp Part V Bottom Base, Belt Tensioner Unload Part

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Bottom Base, Belt Tensioner Load Part V Bottom Base, Belt Tensioner Wa sh Part Medium V Bottom Base, Belt Tensioner Unload Part

- Space for Printing

- Space for Printing

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- Space for Printing V Bottom Base, Belt Tensioner V Sleeve, Shaft, Belt Tensioner V Bottom Base, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

- "W ashing, Small Size and/or Low Complexity" V Sleeve , Teflon, Belt Tensioner Wa sher Duo 400 W ash Rinse & DRY V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner Stamping Press 0-60 Ton V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

- Blank weight 0.018 lbs

- Press Size 25 Ton & Type of Press

- Part Size after stamping (16 L by 16 W by 18 H)mm

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Sleeve , Teflon, Belt Tensioner Load Part V Sleeve , Teflon, Belt Tensioner Wa sh Part Medium V Sleeve , Teflon, Belt Tensioner Unload Part V Bottom Base, Belt Tensioner Press Together V Belt Tensioner Spring Asm. V Retainer Clip, Belt Tensioner Spring

- "W ashing, Small Size and/or Low Complexity"

### Parent Name **Sy mbol Name** 

V Retainer Clip, Belt Tensioner Spring Wa sher Duo 400 W ash Rinse & DRY V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring Stamping Press 0-60 Ton V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring

- Blank weight 0.003 lbs

- Press Size 25 Ton & Type of Press

- Part Size after stamping (14 L by 14 W by 3 H)mm

- Batch Type W asher

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2 V Retainer Clip, Belt Tensioner Spring Load Part V Retainer Clip, Belt Tensioner Spring Wa sh Part Medium V Retainer Clip, Belt Tensioner Spring Unload Part V Belt Tensioner Spring Asm. V Shaft Seal, Belt Tensioner Spring

- NEEDS UPDATED V Belt Tensioner Spring Asm. V Valve, Belt Tensioner Spring V Belt Tensioner Spring Asm. V Shaft Spring, Belt Tensioner Spring V Belt Tensioner Spring Asm. Set In Place V Belt Tensioner Spring Asm. Grease V Belt Tensioner Spring Asm. APPLY GREASE V Belt Tensioner Spring Asm. Press V Belt Tensioner Spring Asm. Press Together V Generator/Alternator V Sleeve w/coating, Spring Damper V Sleeve w/coating, Spring Damper Injection Molding Machine 55-150 ton V Sleeve w/coating, Spring Damper V Sleeve, Coating, Spring V Sleeve w/coating, Spring Damper V Sleeve, Coating, Inner V Sleeve, Coating, Inner Wa sher Duo 400 W ash Rinse & DRY V Sleeve, Coating, Inner V Sleeve, Coating, Inner V Sleeve, Coating, Inner CNC Turning 2 Axis SL-10, 1.75" bar V Sleeve, Coating, Inner V Sleeve, Coating, Inner

- Includes Bar Feeder

- Bar stock weight 0.4 lbs.

- Box size of finished part 12Dmm x 22Lmm V Sleeve, Coating, Inner Clamp Part V Sleeve, Coating, Inner Turn end face 1-30mm V Sleeve, Coating, Inner Auto Tool Change V Sleeve, Coating, Inner Turn OD 1-30mm V Sleeve, Coating, Inner Auto Tool Change V Sleeve, Coating, Inner Drill & Chamfer Hole 1-30mm V Sleeve, Coating, Inner Auto Tool Change V Sleeve, Coating, Inner Bore Hole 1-30mm V Sleeve, Coating, Inner Unclamp Part V Sleeve, Coating, Inner Part Manipulation V Sleeve, Coating, Inner Clamp Part V Sleeve, Coating, Inner Turn end face 1-30mm V Sleeve, Coating, Inner Unclamp Part V Sleeve, Coating, Inner Unload Part V Sleeve, Coating, Inner Load Part V Sleeve, Coating, Inner Wa sh Part Medium V Sleeve, Coating, Inner Unload Part

- Raw Material Req 0.002 lbs from Cost Sheet- 10 Cavity Mold

- Box Size 15mm L x 15mm W x 21mm H V Generator/Alternator Press part V Generator/Alternator V Sleeve , Spring Damper V Generator/Alternator Press part V Generator/Alternator V Bolt, Belt Damper, Long V Generator/Alternator V Bolt, Belt Damper, Short V Generator/Alternator Power Tool V Generator/Alternator Power Screw V Generator/Alternator CDI

- Belt needs to be placed on all pulleys V Generator/Alternator V Belt, Alt/AC V Generator/Alternator Hand Tool V Generator/Alternator Align and install chain

### Number **Munro Actual Time** 
**Score** 0.0000 sec 0.0000 sec V Bracket, Alternator 9.0000 sec 9.0000 sec 0.0000 sec 0.0000 sec V Bracket, Alternator-W ashed 4.0000 sec 4.0000 sec

- - -

- - -

- - - 0.0000 sec 0.0000 sec V Bracket, Alternator-Machined 0.0000 sec 0.0000 sec

- - -

- - - 0.0000 sec 0.0000 sec V Bracket, Alternator-Trimed 0.0000 sec **8.2800 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Bracket, Alternator-Die Cast 0.0000 sec **14.7900 sec**

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- - **-** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 6.0000 sec **6.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec**

- - **-**1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** V Large Bolt, Alt Bracket 3.0000 sec **3.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** V bolt, Medium, Alt Bracket 4.0000 sec **4.0000 sec** V Bolt, Small, Alt Bracket 4.0000 sec **4.0000 sec** 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** V Alternator, HV W ire Asm. 13.0000 sec **13.0000 sec** 0.0000 sec **0.0000 sec** V Starter Generator Asm 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Starter Generator 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Front 3.0000 sec **3.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Front, W ashed 3.0000 sec **3.0000 sec**

- - **-**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Front, Machined 0.0000 sec **0.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Front, Trim 0.0000 sec **8.0100 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Front, Die Cast 0.0000 sec **10.0900 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-**4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 1.0000 sec **1.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

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- - **-**

- - **-** V Bearing, Starter Gen, Rotor Front 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** V Bearing Retainer, Starter Gen, Front Bearing 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec** V Bearing Retainer, Starter Gen, Front Bearing-Mac 5.0000 sec **5.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Bearing Retainer, Starter Gen, Front Bearing-Sta 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Bearing Retainer, Starter Gen, Front Bearing-Mat 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 1.0000 sec **1.0000 sec**

Page 1 of 13



### Number **Munro Actual Time** 
**Score** V Bolt, Starter Gen, Bearing Retainer, M5 x 15 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec** V Rotor & Slipring Asm, Starter Generator 6.0000 sec **6.0000 sec** 0.0000 sec **0.0000 sec** V Rotor & Core Asm, Starter Generator 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec**V Rotor & Core Asm, OD Turn & Balance 0.0000 sec **0.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Shaft, Starter Gen, Rotor Asm 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Shaft, Starter Gen, Rotor Asm, Turned 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Shaft, Starter Gen, Rotor Asm, Steel 0.0000 sec **0.0000 sec**

- - **-**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Pole, Starter Gen, Rotor Asm 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-W ash 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-Machining 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-DeGate 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-Sand Removal 3.0000 sec **3.0000 sec**- - **-** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-Material 0.0000 sec **1.0400 sec**

- - **-**

- - **-** V Pole, Starter Gen, Rotor Asm-Energy 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-Lost Sand 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 6.0000 sec **6.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V W inding Asm, Starter Generator, Rotor 12.0000 sec **12.0000 sec** 0.0000 sec **0.0000 sec**- - **-** V W inding Bobbin, Starter Gen, Rotor Asm 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V W inding Bobbin, Starter Gen, Rotor Asm, Material 0.0000 sec **3.0760 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V W ire, Rotor, Starter Gen 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** 30.0000 sec **30.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** V Tape, Rotor, Starter Gen, Cloth Type 7.0000 sec **7.0000 sec** 3.0000 sec **3.0000 sec**

- - **-**

Page 2 of 13



### Number **Munro Actual Time** 
**Score**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** V Pole, Starter Gen, Rotor Asm 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-W ash 3.0000 sec **3.0000 sec**- - **-** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-Machining 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-DeGate 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-Sand Removal 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-Material 0.0000 sec **1.0400 sec**

- - **-**

- - **-** V Pole, Starter Gen, Rotor Asm-Energy 0.0000 sec **0.0000 sec** V Pole, Starter Gen, Rotor Asm-Lost Sand 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 6.0000 sec **6.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 3.0000 sec **3.0000 sec**0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** V Magnet Asm, Starter Generator, Rotor 8.0000 sec **8.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Magnet, Starter Generator, Rotor 5.0000 sec **5.0000 sec** V Magnet Cover, Starter Gen, Stamping 10.0000 sec **10.0000 sec** 0.0000 sec **0.0000 sec** V Magnet Cover, Starter Gen, Steel 0.0000 sec **0.7000 sec**

- - **-**

- - **-**

- - **-** 1.0000 sec **1.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** 0.5000 sec **0.5000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-** V Fan, Rear, Starter Gen, Rotor Asm 0.0000 sec **0.0000 sec** 0.0000 sec **0.0000 sec** V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding 7.0000 sec **0.7000 sec** 0.0000 sec **0.0000 sec** V Fan, Rear, Starter Gen, Rotor Asm, Steel 0.0000 sec **0.7000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** V Fan, Front, Starter Gen, Rotor Asm 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec** V Fan, Front, Starter Gen, Rotor Asm, Steel 0.0000 sec **0.7000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 10.0000 sec **10.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec**1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 10.0000 sec **10.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

Page 3 of 13



### Number **Munro Actual Time** 
**Score**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-** V Bearing Spacer, Starter Gen, Front Bearing 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Bearing Spacer, Starter Gen, Front Bearing, Stee 0.0000 sec **0.0000 sec**

- - **-**

- - **-** 2.0000 sec **2.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** V W inding to Slipring Connector, Starter Gen, Roto 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Terminal, Overmold, Starter Gen, Rotor, Copper 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** V Base, Slipring Connector, Starter Gen, Rotor, Ma 0.0000 sec **16.5970 sec**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** V Slipring Asm, Starter Gen, Rotor 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Slipring Base, Starter Gen, Rotor 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Slipring Base, Starter Gen, Rotor, Material 0.0000 sec **9.8290 sec**

- - **-**

- - **-**

- - **-** V W ire, Red, Rotor, Starter Gen 7.0000 sec **7.0000 sec** V W ire, Black, Rotor, Starter Gen 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** V Slipring, Starter Gen, Rotor 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Slipring, Starter Gen, Rotor, Copper 0.0000 sec **0.0000 sec**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** Regrab W inding Lead 11.0000 sec **11.0000 sec** 4.0000 sec **4.0000 sec** 3.0000 sec **3.0000 sec** 4.0000 sec **4.0000 sec** 5.0000 sec **5.0000 sec** 3.0000 sec **3.0000 sec** Regrab W inding Lead 11.0000 sec **11.0000 sec** 4.0000 sec **4.0000 sec** 3.0000 sec **3.0000 sec** 4.0000 sec **4.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-** V Bearing, Starter Gen, Rotor Rear 5.0000 sec **5.0000 sec** V Bearing Retainer, Starter Gen, Rear Bearing 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Bearing Retainer, Starter Gen, Material 0.0000 sec **0.7000 sec**- - **-**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** V Nut, Starter Gen, M6 5.0000 sec **5.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** 30.0000 sec **30.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 30.0000 sec **30.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 15.0000 sec **15.0000 sec** 0.0000 sec **0.0000 sec** 15.0000 sec **15.0000 sec** 2.0000 sec **2.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** V Stator Asm, Starter Generator 8.0000 sec **8.0000 sec** 0.0000 sec **0.0000 sec** V Stator Core Asm, Starter Generator 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Stator Core Asm, Starter Gen, Stacked 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Stator Core Plate, Starter Gen, Stamped 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Stator Core Plate, Starter Gen, Steel 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 0.0000 sec **0.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** V Insulator, Cavity, Starter Gen 2.0000 sec **2.0000 sec** 0.0000 sec **0.0000 sec** 0.5000 sec **0.5000 sec**

- - **-**

- - **-**

Page 4 of 13

### Number **Munro Actual Time** 
**Score** 3.0000 sec **3.0000 sec** V W ire, Stator, Starter Gen 2.0000 sec **2.0000 sec** 0.0000 sec **0.0000 sec** 30.0000 sec **30.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** V Insulator, Closeout, Starter Gen 2.0000 sec **2.0000 sec** 0.0000 sec **0.0000 sec** 0.5000 sec **0.5000 sec**

- - **-** 0.0000 sec **0.0000 sec** 1.0000 sec **1.0000 sec** Regrab W ire Leads 5.0000 sec **5.0000 sec** V Insulator Sleeve, Starter Gen, Stator Asm 5.0000 sec **5.0000 sec** V Terminal, Starter Gen, Stator Asm 5.0000 sec **5.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** 1.0000 sec **1.0000 sec** 0.0000 sec **0.0000 sec** Regrab W ire Leads 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 4.0000 sec **4.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** V Insulator Sleeve, Stator Asm, Starter Gen, Large 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** V Temp Sensor Asm, Starter Gen, Stator 8.0000 sec **8.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Temp Sensor W ire, Starter Gen, Stator Asm 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** V Eyelet Terminal, Starter Gen, Stator Temp Sensor 7.0000 sec **7.0000 sec** 4.0000 sec **4.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** V Heat Shrink Tube, Starter Gen, Stator Temp Senso 7.0000 sec **7.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** V Insulator Sleeve, Starter Gen, Stator Asm 5.0000 sec **5.0000 sec** V Thermocouple, Starter Gen, Stator Asm 8.0000 sec **8.0000 sec** 0.0000 sec **0.0000 sec** V Thermocouple Leads, Starter Gen, Stator Asm 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec**1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** Regrab W ire Leads 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1 7.0000 sec **7.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** Regrab W ire Leads 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** V Heat Shrink Tube, W eather Pack, Stator Temp Sen 7.0000 sec **7.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** V Insulator Sleeve, Regrab 7.0000 sec **7.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** V Insulator String, Starter Gen, Stator Asm 14.0000 sec **14.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** 30.0000 sec **30.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 30.0000 sec **30.0000 sec** 2.0000 sec **2.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 15.0000 sec **15.0000 sec** 0.0000 sec **0.0000 sec** 15.0000 sec **15.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** V Housing, Starter Gen, Rear 5.0000 sec **5.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, W ashed 3.0000 sec **3.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Machined 0.0000 sec **0.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Trim 0.0000 sec **8.0100 sec**

- - **-**- - **-** 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Die Cast 0.0000 sec **9.8300 sec**

- - **-**

- - **-**

- - **-**

- - **-** V Sleeve Bearing Overmolded 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

Page 5 of 13



### Number **Munro Actual Time** 
**Score**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**1.0000 sec **1.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 4.0000 sec **4.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** Regrab W ire Eyelet & Thread Thru Grommet 9.0000 sec **9.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** V Bolt, Starter Gen, M5 x 80 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** V Boot, Starter Generator, 3 Phase Terminal 7.0000 sec **7.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Boot, Starter Generator, 3 Phase Terminal-Materi 0.0000 sec **11.4800 sec**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** V Terminal Block Asm, Starter Generator, 3 Phase T 9.0000 sec **9.0000 sec** 0.0000 sec **0.0000 sec** V Terminal Block Asm, Starter Generator, 3 Phase-P 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec**

- - **-** V Terminal Block Asm, Starter Generator, 3 Phase-M 0.0000 sec **14.1720 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** V Brass Threaded Insert Small 6.0000 sec **6.0000 sec** V Brass Threaded Insert Large 6.0000 sec **6.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 1.0000 sec **1.0000 sec** V Bolt, Starter Gen, M6 x 18 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec** V Grommet, Starter Generator, Internal Regulator W 8.0000 sec **8.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Grommet, Starter Generator, Internal Regulator-M 0.0000 sec **0.7850 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** Regrab W ire Eyelet & Thread Thru Grommet 9.0000 sec **9.0000 sec** 2.0000 sec **2.0000 sec** V Base Gasket, Starter Generator, Internal Regulat 6.0000 sec **6.0000 sec** 2.0000 sec **2.0000 sec** V Internal Regulator Asm, Starter Generator 9.0000 sec **9.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Internal Regulator Asm, Starter Generator-Solder 6.0000 sec **6.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Internal Regulator Asm, Starter Generator-Mold 6.0000 sec **6.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Internal Regulator Asm, Starter Generator-Materi 0.0000 sec **1.7480 sec**V 4 Pin Terminal Strip 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** V Anti-Crush Sleeve PEB mid housing 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Brush Spring 6.0000 sec **6.0000 sec** 1.0000 sec **1.0000 sec** V Regulator Brush Asm. 7.0000 sec **7.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Regulator Brush 7.0000 sec **7.0000 sec** V Copper W ire - Brushes 6.0000 sec **6.0000 sec** 1.0000 sec **1.0000 sec**

Page 6 of 13



### Number **Munro Actual Time** 
**Score** 4.0000 sec **4.0000 sec** 5.0000 sec **5.0000 sec**

- - **-**

- - **-** V Bolt, Starter Gen, M5 x 15 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** V Brush Cover, Starter Generator, Internal Regulat 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Brush Cover, Starter Generator, Internal Regul-1 0.0000 sec **1.5770 sec**

- - **-**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** V Dust Seal, Starter Generator, Internal Regulator 10.0000 sec **10.0000 sec** 2.0000 sec **2.0000 sec** Regrab W ire Eyelet & Thread Thru Grommet 9.0000 sec **9.0000 sec** V Bolt, Starter Gen, M4 x 8 7.0000 sec **7.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** V Cover, Starter Gen, Internal Regulator 5.0000 sec **5.0000 sec**

- - **-**- - **-** 0.0000 sec **0.0000 sec** V Cover, Starter Gen, Internal Regulator-W ashed 3.0000 sec **3.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Cover, Starter Gen, Internal Regulator-Machined 0.0000 sec **0.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Cover, Starter Gen, Internal Regulator-Trimmed 0.0000 sec **7.5800 sec**

- - **-** 0.0000 sec **0.0000 sec** V Cover, Starter Gen, Internal Regulator-Die Cast 0.0000 sec **9.4700 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** V Bolt, Starter Gen, M5 x 15 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec** V Duckbill Breather, Starter Gen, Internal Reg Cov 9.0000 sec **9.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Duckbill Breather, Starter Gen, Internal Reg C-M 0.0000 sec **0.3680 sec**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** V W asher, Starter Gen, M6 Shim 4.0000 sec **4.0000 sec** V Resolver Motor Armature Asm, Starter Gen 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Resolver Core Plate, Starter Gen, Stamped 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Resolver Core Plate, Starter Gen, Steel 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Nut, Starter Gen, M5 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** V Resolver Motor Sensor Asm, Starter Gen 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Resolver W inding Asm, Stitched 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Resolver W inding Asm, Motor Sensor Asm 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Resolver Harness Asm, Motor Sensor Asm 6.0000 sec **6.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 1.0000 sec **1.0000 sec** V Laminate Stack W ound, Motor Sensor Asm 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Resolver Laminate Stack, Motor Sensor Asm 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Resolver Core Plate, Motor Sensor Asm, Stamped 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Resolver Core Plate, Motor Sensor Asm, Steel 0.0000 sec **0.6000 sec**

- - **-**

- - **-**- - **-** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** V W ire, Motor Sensor, Starter Gen 2.0000 sec **2.0000 sec** 30.0000 sec **30.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** V Resolver W inding Asm, Overmold Material 0.0000 sec **1.0940 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 0.2500 sec **0.2500 sec** 1.0000 sec **1.0000 sec** 0.7500 sec **0.7500 sec**

- - **-**

- - **-** V Bracket, Starter Gen, Resolver Motor Sensor 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Bracket, Starter Gen, Resolver, Plated 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Bracket, Starter Gen, Resolver, Stamped 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Bracket, Starter Gen, Resolver, Material 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 1.2709 sec **1.8156 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-** V Bolt, Starter Gen, M5 x 15 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** Regrab Resolver Harness & Position 8.0000 sec **8.0000 sec** 2.0000 sec **2.0000 sec** V Cover Asm, Starter Gen, Resolver Motor 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Cover Asm, Starter Gen, Resolver Motor-W ash 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Cover Asm, Starter Gen, Resolver Motor-Stamping 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Cover Asm, Starter Gen, Resolver Motor-Stampin-M 0.0000 sec **0.7000 sec**

- - **-**- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** V Label - Cover Asm. 7.0000 sec **7.0000 sec** 3.0000 sec **3.0000 sec** V Seal - Cover Asm. 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec**

Page 7 of 13



### Number **Munro Actual Time** 
**Score**

- - **-**

- - **-**

- - **-** V Bolt, Starter Gen, M5 x 15 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** Regrab Resolver Harness & Position 8.0000 sec **8.0000 sec** V Bracket, Starter Gen, Elect Harness 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec** V Bracket, Starter Gen, Elect Harness-Stamping 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec** V Bracket, Starter Gen, Elect Harness-Stamping-Mat 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** V Bolt, Starter Gen, M5 x 15 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** Regrab Resolver Harness Connector 9.0000 sec **9.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** V W asher, Starter Gen, Pulley 3.0000 sec **3.0000 sec** V Pulley Asm, Starter Generator 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Insert Pulley Asm, Starter Generator 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Insert Pulley Asm, Starter Generator-Machined 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec**

- - **-** V Insert Pulley Asm, Starter Generator-Material 0.0000 sec **0.0000 sec**

- - **-**

- - **-** 3.0000 sec **3.0000 sec**3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**V Pulley Base Asm, Starter Generator 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Pulley Base Asm, Starter Generator-Machined 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec**

- - **-** V Pulley Base Asm, Starter Generator-Material 0.0000 sec **0.0000 sec**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 6.0000 sec **6.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 6.0000 sec **6.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** V Nut, Starter Gen, Pulley 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V HV W ire, Black 6.0000 sec **6.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-** V HV W ire, Red 6.0000 sec **6.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-** V HV W ire, W hite 6.0000 sec **6.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-** 1.0000 sec **1.0000 sec** V Bolt, HV W ire to Alternator 5.0000 sec **5.0000 sec** 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** V Bolt, Large W ire to Alt 7.0000 sec **7.0000 sec** 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec**

- - **-** V Rubber Insert, Under Cover 8.0000 sec **8.0000 sec** 3.0000 sec **3.0000 sec** V Cover Asm, 36V W ires, Alternator 9.0000 sec **9.0000 sec** 0.0000 sec **0.0000 sec** V Cover, 36V W ires, Alternator1 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Cover, 36V W ires, Alternator, Stamped 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Cover, 36V W ires, Alternator, Material 0.0000 sec **1.7000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** V Tape, 2 Sided, 36V W ires, Alternator 8.0000 sec **8.0000 sec** 3.0000 sec **3.0000 sec** V Cover Gasket, 36V W ires, Alternator 8.0000 sec **8.0000 sec** V Bolt, Cover, Alternator W ires 7.0000 sec **7.0000 sec** 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec**

Page 8 of 13

### Number **Munro Actual Time** 
**Score** 1.0000 sec **1.0000 sec**

- - **-** V Retaining Bracket, 36V W ires 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec** V Retaining Bracket, 36V W ires, Stamping 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Retaining Bracket, 36V W ires, Material 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** V Bolt, Bracket, Back of Alt/Gen 7.0000 sec **7.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** 2.0000 sec **2.0000 sec** Regrab the three HV cables 4.0000 sec **4.0000 sec** V Clamp, 3 HV W ires to Alt 5.0000 sec **5.0000 sec** V Bracket, For 3 HV W ire Clamp 7.0000 sec **7.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Bracket, For 3 HV W ire Clamp, W ashed 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Bracket, For 3 HV W ire Clamp, Machined 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Bracket, For 3 HV W ire Clamp, Stamped 4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** V Bracket, For 3 HV W ire Clamp, Material 0.0000 sec **1.7000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 0.5000 sec **0.5000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** 60.0000 sec **60.0000 sec** 2.0000 sec **2.0000 sec** V Bolt, Clamp 3 HV wires 3.0000 sec **3.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**V Bolt, Alternator to bracket, Short 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec** V Bolt, Alternator to bracket, Long 6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** V Tensioner, Belt 8.0000 sec **8.0000 sec** 0.0000 sec **0.0000 sec** V Tensioner, Base 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Tensioner, Base-Machine 3.0000 sec **3.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Base-Trim 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Base-Cast 0.0000 sec **7.6700 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Base-Material 0.0000 sec **22.3700 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec**

- - **-** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 5.0000 sec **5.0000 sec** 5.0000 sec **5.0000 sec**2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

Page 9 of 13



### Number **Munro Actual Time** 
**Score**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Sleeve , Teflon Small 5.0000 sec **5.0000 sec**

- - **-**0.0000 sec **0.0000 sec** V Sleeve , Teflon Small-Stamping 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Sleeve , Teflon Small-Material 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Lock, Tensioner Asm 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec**

- - **-** V Lock, Tensioner Asm-1 0.0000 sec **0.6050 sec** V Lock, Tensioner-W ash 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Lock, Tensioner-Trim 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Lock, Tensioner-Cast 0.0000 sec **5.8200 sec**

- - **-** 0.0000 sec **0.0000 sec** V Lock, Tensioner-Material 0.0000 sec **2.5900 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Tensioner, Base Cover 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Base Cover-Machined 5.0000 sec **5.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Base Cover-Trim 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Base Cover-Cast 0.0000 sec **6.7100 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Base Cover-Material 0.0000 sec **16.7200 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec**

- - **-** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec**

- - **-** 5.0000 sec **5.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-** V Tensioner, Bolt 8.0000 sec **8.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** V Sleeve , Teflon, Large 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Sleeve , Teflon, Large-Stamping 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Sleeve , Teflon, Large-Material 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Sleeve , Teflon, Hat, Large 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Sleeve , Teflon, Hat, Large-Stamping 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Sleeve , Teflon, Hat, Large-Material 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** V O-Ring, Tensioner 6.0000 sec **6.0000 sec** 3.0000 sec **3.0000 sec** V W asher, Tensioner, 1 5.0000 sec **5.0000 sec** V W asher, Tensioner, 2 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** V W asher, Tensioner, Cover Asm 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V W asher, Tensioner, Cover 6.0000 sec **6.0000 sec**- - **-** 0.0000 sec **0.0000 sec** V W asher, Tensioner, Cover-Material 0.0000 sec **0.4090 sec**

- - **-**

- - **-**

- - **-** V W asher, Tensioner, Cover W asher 5.0000 sec **5.0000 sec** 3.0000 sec **3.0000 sec** 6.0000 sec **6.0000 sec** 5.0000 sec **5.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** V Sleeve , Alternator Mount, Small 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec**

- - **-** V Sleeve , Alternator Mount, Small-Stamping 5.0000 sec **5.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec**

Page 10 of 13



### Number **Munro Actual Time** 
**Score** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Sleeve , Alternator Mount, Large 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Sleeve , Alternator Mount, Large-Machined 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Sleeve , Alternator Mount, Large-Material 0.0000 sec **0.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec**5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** V Tensioner, Pulley Asm 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Tensioner, Pulley 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Pulley-W ash 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Pulley-Machining 3.0000 sec **3.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Pulley-Material 0.0000 sec **0.0000 sec**

- - **-**

- - **-**

- - **-**3.0000 sec **3.0000 sec** 6.0000 sec **6.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 6.0000 sec **6.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** 60.0000 sec **60.0000 sec** 2.0000 sec **2.0000 sec** V Tensioner, Pulley Bearing 5.0000 sec **5.0000 sec** 3.0000 sec **3.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Tensioner, Pulley Cover 7.0000 sec **7.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Tensioner, Pulley Cover-Stamping 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Tensioner, Pulley Cover-Material 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** V Tensioner, Pulley Bolt 6.0000 sec **6.0000 sec**6.0000 sec **6.0000 sec** 4.0000 sec **4.0000 sec** V Tensioner, Label 4.0000 sec **4.0000 sec** 3.0000 sec **3.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

Page 11 of 13



### Number **Munro Actual Time** 
**Score**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Bolt Tensioner 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec**4.0000 sec **4.0000 sec** V Belt Tensioner Spring Asm. 8.0000 sec **8.0000 sec** 0.0000 sec **0.0000 sec** V Spring, Belt Tensioner 7.0000 sec **7.0000 sec** V Top Base, Belt Tensioner 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Top Base, Belt Tensioner-Trim 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Top Base, Belt Tensioner-Casting 0.0000 sec **5.9600 sec** 0.0000 sec **0.0000 sec**

- - **-** V Top Base, Belt Tensioner-W ash 0.0000 sec **2.7400 sec**

- - **-**

- - **-**

- - **-** V Shaft, Belt Tensioner 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Bottom Base, Belt Tensioner 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Bottom Base, Belt Tensioner-W ash 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Bottom Base, Belt Tensioner-Machined 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Bottom Base, Belt Tensioner-Trim 5.0000 sec **5.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Bottom Base, Belt Tensioner-Cast 0.0000 sec **6.2700 sec** 0.0000 sec **0.0000 sec**

- - **-** V Bottom Base, Belt Tensioner-Material 0.0000 sec **3.1600 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec**5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 3.0000 sec **3.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** V Sleeve, Shaft, Belt Tensioner 3.0000 sec **3.0000 sec** V Sleeve , Teflon, Belt Tensioner 6.0000 sec **6.0000 sec**

- - **-** 0.0000 sec **0.0000 sec** V Sleeve , Teflon, Belt Tensioner-Stamping 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Sleeve , Teflon, Belt Tensioner-Material 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** V Retainer Clip, Belt Tensioner Spring 6.0000 sec **6.0000 sec**

- - **-**

Page 12 of 13

### Number **Munro Actual Time** 
**Score** 0.0000 sec **0.0000 sec** V Retainer Clip, Belt Tensioner Spring-Stamping 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Retainer Clip, Belt Tensioner Spring-Material 0.0000 sec **0.6000 sec**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** V Shaft Seal, Belt Tensioner Spring 6.0000 sec **6.0000 sec**

- - **-** V Valve, Belt Tensioner Spring 7.0000 sec **7.0000 sec** V Shaft Spring, Belt Tensioner Spring 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 6.0000 sec **6.0000 sec** 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** V Sleeve w/coating, Spring Damper 6.0000 sec **6.0000 sec** 0.0000 sec **0.0000 sec** V Sleeve, Coating, Spring 0.0000 sec **1.3140 sec** V Sleeve, Coating, Inner 5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** V Sleeve, Coating, Inner-Machining 3.0000 sec **3.0000 sec** 0.0000 sec **0.0000 sec** V Sleeve, Coating, Inner-Material 0.0000 sec **0.0000 sec**

- - **-**

- - **-**

- - **-** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** 1.0000 sec **1.0000 sec** 1.0000 sec **1.0000 sec** 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** 3.0000 sec **3.0000 sec** 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec**

- - **-**- - **-**

- - **-** 3.0000 sec **3.0000 sec** V Sleeve , Spring Damper 8.0000 sec **8.0000 sec** 3.0000 sec **3.0000 sec** V Bolt, Belt Damper, Long 4.0000 sec **4.0000 sec** V Bolt, Belt Damper, Short 7.0000 sec **7.0000 sec** 4.0000 sec **4.0000 sec** 4.0000 sec **4.0000 sec** 1.0000 sec **1.0000 sec**

- - **-** V Belt, Alt/AC 10.0000 sec **10.0000 sec** 3.0000 sec **3.0000 sec** 10.0000 sec **10.0000 sec Count:**  2,473Page 13 of 13

### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost**  **Cost (Total)**  **(Total) (Total)**  $0.00 $0.00 1 $0.00 $0.00

- $0.21 1

- $0.21 $0.00 $0.00 1 $0.00 $0.00

- $0.05 1

- $0.05

- - - - -

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.00 1

- $0.00

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.10 1

- $0.10

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $5.15 $1.24 1 $5.15 $1.24

- - - - -

- - - - -

- - - - - $0.00 $0.08 1 $0.00 $0.08

- - - - - $0.00 $0.03 3 $0.00 $0.08 $0.00 $0.03 2 $0.00 $0.05 $0.00 $0.13 1 $0.00 $0.13

- - - - - $0.00 $0.13 2 $0.00 $0.25 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.08 1 $0.00 $0.08 $0.00 $0.08 1 $0.00 $0.08

- - - - - $0.00 $0.03 2 $0.00 $0.05 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.13 1 $0.00 $0.13

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.13 1 $0.00 $0.13

- - - - - $0.00 $0.13 1 $0.00 $0.13 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.15 1 $0.00 $0.15 $0.00 $0.13 1 $0.00 $0.13

- - - - - $0.00 $0.13 1 $0.00 $0.13

- - - - -$0.00 $0.03 1 $0.00 $0.03 $0.00 $0.08 1 $0.00 $0.08 $0.00 $0.08 1 $0.00 $0.08

- - - - - $0.00 $0.03 5 $0.00 $0.13 $0.00 $0.03 4 $0.00 $0.10 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.07 1 $0.00 $0.07 $0.00 $0.03 1 $0.00 $0.03 $0.32 $0.07 1 $0.32 $0.07 $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.09 1 $0.00 $0.09 $0.16 $0.09 2 $0.32 $0.19 $0.07 $0.09 1 $0.07 $0.09 $0.00 $0.14 1 $0.00 $0.14 $0.00 $0.09 1 $0.00 $0.09

- $0.30 1

- $0.30 $0.00 $0.00 1 $0.00 $0.00

- $0.04 1

- $0.04 $0.00 $0.00 1 $0.00 $0.00

- $0.04 1

- $0.04 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - -

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.00 1

- $0.00

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.10 1

- $0.10

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $1.41 $0.69 1 $1.41 $0.69

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - -$0.00 $0.05 1 $0.00 $0.05 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.06 6 $0.00 $0.34 $0.00 $0.01 5 $0.00 $0.06 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $1.52 $0.04 1 $1.52 $0.04 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00 $0.14 $0.00 1 $0.14 $0.00

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.05 3 $0.00 $0.14 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)**  $0.02 $0.05 3 $0.06 $0.15 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 3 $0.00 $0.10 $0.00 $0.01 1 $0.00 $0.01

- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02

- - - - - $0.00 $0.00 1 $0.00 $0.00- $0.00 1

- $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.03 1

- $0.03 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.65 $0.00 1 $0.65 $0.00

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.02 2 $0.00 $0.03 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 2 $0.00 $0.03

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 2 $0.00 $0.03 $0.00 $0.01 2 $0.00 $0.02

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.02 2 $0.00 $0.03 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.02 2 $0.00 $0.03 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 2 $0.00 $0.03

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.02 1

- $0.02

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- $0.05 1

- $0.05- - - - - $0.00 $0.00 1 $0.00 $0.00 $1.38 $0.12 1 $1.38 $0.12

- - - - -

- - - - - $0.19 $0.00 1 $0.19 $0.00 $0.33 $0.00 1 $0.33 $0.00 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.08 1 $0.00 $0.08 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.10 1

- $0.10 $0.00 $0.00 1 $0.00 $0.00- - - - -

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.10 $0.02 1 $0.10 $0.02

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $9.50 $0.02 1 $9.50 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.25 1 $0.00 $0.25 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.02 1 $0.00 $0.02

- - - - -



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)** 

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02

- $0.02 1

- $0.02

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00 $1.38 $0.12 1 $1.38 $0.12

- - - - -

- - - - - $0.19 $0.00 1 $0.19 $0.00 $0.33 $0.00 1 $0.33 $0.00 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.08 1 $0.00 $0.08 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.02 1 $0.00 $0.02$0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- $0.07 16

- $1.06 $0.00 $0.00 16 $0.00 $0.00

- - - - - $0.49 $0.06 16 $7.84 $0.94

- $0.12 16

- $1.87 $0.00 $0.00 16 $0.00 $0.00 $0.00 $0.00 16 $0.03 $0.05

- - - - -

- - - - -

- - - - - $0.00 $0.01 16 $0.00 $0.19

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 16 $0.00 $0.07 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- $0.00 1

- $0.00 $0.00 $0.00 1 $0.00 $0.00

- $0.00 1

- $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.08 $0.00 1 $0.08 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 6 $0.00 $0.12 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02

- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00 $0.14 $0.00 1 $0.14 $0.00

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 6 $0.00 $0.12 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.04 1 $0.00 $0.04

- - - - - $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01$0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)** 

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- $0.04 1

- $0.04 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.04 $0.00 1 $0.04 $0.00

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- $0.03 1

- $0.03 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.03 $0.02 2 $0.06 $0.05 $0.00 $0.01 2 $0.00 $0.02 $0.11 $0.13 1 $0.11 $0.13

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02

- $0.04 1

- $0.04 $0.00 $0.00 1 $0.00 $0.00

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00 $0.08 $0.08 1 $0.08 $0.08

- - - - -

- - - - -

- - - - - $0.00 $0.08 1 $0.00 $0.08 $0.00 $0.08 1 $0.00 $0.08 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.01 4 $0.00 $0.05 $0.00 $0.01 1 $0.00 $0.01

- $0.06 2

- $0.12 $0.00 $0.00 2 $0.00 $0.00

- - - - - $0.05 $0.00 2 $0.10 $0.00

- - - - -

- - - - - $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.01 2 $0.00 $0.01 $0.00 $0.01 2 $0.00 $0.01 $0.00 $0.03 2 $0.00 $0.06 $0.00 $0.01 2 $0.00 $0.01 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.04 2 $0.00 $0.07 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - - $1.01 $0.04 1 $1.01 $0.04

- $0.04 1

- $0.04 $0.00 $0.00 1 $0.00 $0.00 $0.13 $0.00 1 $0.13 $0.00- - - - -

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02 $0.04 $0.04 1 $0.04 $0.04 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.25 1 $0.00 $0.25 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.25 1 $0.00 $0.25 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.12 1 $0.00 $0.12 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.12 1 $0.00 $0.12 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02

- $0.07 1

- $0.07 $0.00 $0.00 1 $0.00 $0.00

- $0.00 1

- $0.00 $0.00 $0.00 1 $0.00 $0.00

- $0.03 1

- $0.03 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.02 105

- $2.43 $0.00 $0.00 105 $0.00 $0.00 $0.01 $0.00 105 $0.53 $0.27

- - - - -

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.12 $0.00 48 $5.95 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 48 $0.00 $0.00

- - - - -

- - - - -

### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost**  **Cost (Total)**  **(Total) (Total)**  $0.00 $0.00 1 $0.00 $0.00 $1.72 $0.00 3 $5.16 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.06 $0.00 48 $2.98 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 48 $0.00 $0.00

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 9 $0.00 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.01 $0.00 3 $0.03 $0.00 $0.10 $0.00 3 $0.30 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 3 $0.00 $0.00

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 9 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.01 $0.00 1 $0.01 $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.00 1

- $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.02 $0.02 2 $0.03 $0.05 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.01 4 $0.00 $0.03 $0.00 $0.01 2 $0.00 $0.02 $0.02 $0.06 2 $0.04 $0.12 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.02 2 $0.00 $0.05 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.01 $0.06 2 $0.02 $0.12 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.01 $0.04 2 $0.02 $0.08

- $0.07 1

- $0.07 $0.00 $0.00 1 $0.00 $0.00 $0.25 $0.03 1 $0.25 $0.03 $0.00 $0.00 1 $0.00 $0.00$0.00 $0.01 4 $0.00 $0.03 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 2 $0.00 $0.08 $0.01 $0.06 1 $0.01 $0.06 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 2 $0.00 $0.08 $0.01 $0.06 2 $0.02 $0.12 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.06 2 $0.00 $0.12 $0.00 $0.01 2 $0.00 $0.02

- - - - - $0.01 $0.00 16 $0.08 $0.00 $0.00 $0.00 16 $0.00 $0.00 $0.00 $0.00 16 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 16 $0.00 $0.00

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02

- $0.04 1

- $0.04

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.00 1

- $0.00

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.10 1

- $0.10

- - - - -- - - - - $0.00 $0.00 1 $0.00 $0.00 $1.89 $0.68 1 $1.89 $0.68

- - - - -

- - - - -

- - - - -

- - - - - $0.21 $0.21 1 $0.21 $0.21 $0.00 $0.07 1 $0.00 $0.07 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.01 6 $0.00 $0.07 $0.00 $0.01 5 $0.00 $0.06 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)** 

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.01 4 $0.00 $0.05 $0.00 $0.01 3 $0.00 $0.03$0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.01 3 $0.00 $0.03 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.06 6 $0.00 $0.34 $0.00 $0.01 5 $0.00 $0.06 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.01 5 $0.00 $0.06 $0.00 $0.01 4 $0.00 $0.05 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.01 4 $0.00 $0.05 $0.00 $0.01 3 $0.00 $0.03 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.06 3 $0.00 $0.17 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.07 2 $0.00 $0.15 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02 $0.15 $0.05 6 $0.93 $0.30 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 6 $0.00 $0.20

- $0.06 3

- $0.17

- - - - - $0.00 $0.00 3 $0.00 $0.00 $0.04 $0.05 3 $0.12 $0.16

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.02 3 $0.00 $0.05

- $0.07 1

- $0.07 $0.00 $0.00 1 $0.00 $0.00

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00

- - - - - $3.18 $0.11 1 $3.18 $0.11

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03 $0.05 $0.06 5 $0.25 $0.30 $0.08 $0.06 8 $0.64 $0.47 $0.00 $0.03 3 $0.00 $0.09 $0.00 $0.01 3 $0.00 $0.03 $0.00 $0.03 13 $0.00 $0.38 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.03 $0.05 4 $0.12 $0.20 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 4 $0.00 $0.13 $0.00 $0.01 1 $0.00 $0.01

- $0.07 1

- $0.07

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.01 $0.00 1 $0.01 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.07 2 $0.00 $0.15 $0.00 $0.02 1 $0.00 $0.02 $0.06 $0.05 1 $0.06 $0.05 $0.00 $0.02 1 $0.00 $0.02

- $0.07 1

- $0.07 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.06 1

- $0.06

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.60 $0.01 1 $0.60 $0.01$0.20 $0.02 1 $0.20 $0.02 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03 $0.01 $0.00 3 $0.03 $0.00 $0.00 $0.03 9 $0.00 $0.27 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.04 $0.06 2 $0.08 $0.12 $0.00 $0.01 2 $0.00 $0.02

- $0.07 2

- $0.14

- - - - - $0.00 $0.00 2 $0.00 $0.00 $0.10 $0.00 2 $0.20 $0.00 $0.01 $0.00 2 $0.02 $0.00 $0.00 $0.01 2 $0.00 $0.02



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)**  $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.05 2 $0.00 $0.10

- - - - -

- - - - - $0.02 $0.05 3 $0.06 $0.15 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 3 $0.00 $0.10

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.16 $0.01 1 $0.16 $0.01

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.14 $0.08 1 $0.14 $0.08 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.07 2 $0.00 $0.15 $0.02 $0.06 2 $0.05 $0.12 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 2 $0.00 $0.07

- $0.04 1

- $0.04

- - - - -- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.00 1

- $0.00

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.09 1

- $0.09

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.85 $0.52 1 $0.85 $0.52

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.06 8 $0.00 $0.46 $0.00 $0.01 7 $0.00 $0.08 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.02 $0.05 3 $0.06 $0.15 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 3 $0.00 $0.10 $0.00 $0.01 1 $0.00 $0.01

- $0.07 1

- $0.07

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.02 $0.00 1 $0.02 $0.00

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.01 $0.03 1 $0.01 $0.03

- $0.03 1

- $0.03 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.05 16

- $0.75 $0.00 $0.00 16 $0.00 $0.00 $0.01 $0.00 16 $0.08 $0.04

- - - - -

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.02 $0.05 1 $0.02 $0.05 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.04 1

- $0.04 $0.00 $0.00 1 $0.00 $0.00

- - - - - $1.12 $0.05 1 $1.12 $0.05

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01

- $0.03 1

- $0.03 $0.00 $0.00 1 $0.00 $0.00

- $0.04 1

- $0.04 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.05 14

- $0.66 $0.00 $0.00 14 $0.00 $0.00 $0.01 $0.00 14 $0.10 $0.04

- - - - -

- - - - -- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.06 $0.02 4 $0.26 $0.07 $0.00 $0.25 4 $0.00 $0.99 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.03 $0.01 1 $0.03 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.00 6 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- - - - -

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.08 $0.00 1 $0.08 $0.00

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - -

- - - - - $0.02 $0.05 3 $0.06 $0.15 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 3 $0.00 $0.10 $0.00 $0.07 1 $0.00 $0.07 $0.00 $0.02 1 $0.00 $0.02

- $0.04 1

- $0.04 $0.00 $0.00 1 $0.00 $0.00

- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01 $0.00 $0.00 1 $0.00 $0.00 $0.10 $0.00 1 $0.10 $0.00

- - - - -- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.05 $0.07 1 $0.05 $0.07 $0.00 $0.03 1 $0.00 $0.03 $0.07 $0.02 1 $0.07 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.02 1 $0.00 $0.02



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)** 

- - - - -

- - - - -

- - - - - $0.02 $0.05 3 $0.06 $0.15 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 3 $0.00 $0.10 $0.00 $0.07 1 $0.00 $0.07

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.02 $0.00 1 $0.02 $0.00

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.02 $0.05 2 $0.04 $0.10 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 2 $0.00 $0.07 $0.00 $0.07 1 $0.00 $0.07 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.15 $0.02 1 $0.15 $0.02

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00

- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - - $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.25 $0.00 1 $0.25 $0.00

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02$0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - - $0.00 $0.00 1 $0.00 $0.00

- - - - - $4.42 $0.00 1 $4.42 $0.00

- - - - -

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.04 1 $0.00 $0.04

- - - - - $0.00 $0.07 1 $0.00 $0.07 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.04 1 $0.00 $0.04

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.07 1 $0.00 $0.07 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.11 $0.05 1 $0.11 $0.05 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $5.36 $0.05 1 $5.36 $0.05

- - - - -

- - - - -

- - - - -

- - - - - $6.19 $0.05 1 $6.19 $0.05

- - - - -

- - - - -

- - - - -

- - - - - $5.82 $0.05 1 $5.82 $0.05

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.05 $0.04 3 $0.15 $0.12 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - - $0.02 $0.06 3 $0.06 $0.17 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.03 $0.07 2 $0.06 $0.13 $0.00 $0.02 2 $0.00 $0.05

- $0.07 1

- $0.07 $0.00 $0.00 1 $0.00 $0.00

- $0.03 1

- $0.03 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00 $1.08 $0.01 1 $1.08 $0.01

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.02 $0.08 1 $0.02 $0.08 $0.00 $0.03 1 $0.00 $0.03 $0.13 $0.08 1 $0.13 $0.08 $0.04 $0.06 4 $0.18 $0.23 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.03 1 $0.00 $0.03

### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost**  **Cost (Total)**  **(Total) (Total)**  $0.00 $0.01 1 $0.00 $0.01

- - - - -

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.08 $0.00 1 $0.08 $0.00

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.05 $0.06 2 $0.10 $0.12 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 2 $0.00 $0.07 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.25 $0.04 1 $0.25 $0.04

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.06 1

- $0.06 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00

- $0.03 1

- $0.03 $0.00 $0.00 1 $0.00 $0.00 $0.18 $0.01 1 $0.18 $0.01

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.92 1 $0.00 $0.92 $0.00 $0.03 1 $0.00 $0.03 $0.04 $0.02 1 $0.04 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -$0.15 $0.14 1 $0.15 $0.14 $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.02 1 $0.00 $0.02 $0.19 $0.14 2 $0.39 $0.28 $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.09 2 $0.00 $0.19 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- $0.19 1

- $0.19 $0.00 $0.00 1 $0.00 $0.00

- $0.03 1

- $0.03 $0.00 $0.00 1 $0.00 $0.00

- $0.02 1

- $0.02

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.03 1

- $0.03

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.09 1

- $0.09

- - - - - $0.00 $0.00 1 $0.00 $0.00 $1.36 $0.44 1 $1.36 $0.44

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.06 1 $0.00 $0.06$0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)** 

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.05 2

- $0.10

- - - - -$0.00 $0.00 2 $0.00 $0.00

- $0.01 2

- $0.03 $0.00 $0.00 2 $0.00 $0.00 $0.01 $0.00 2 $0.02 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.01 2 $0.00 $0.03 $0.00 $0.01 2 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.04 $0.00 1 $0.04 $0.00

- $0.01 1

- $0.01

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.07 1

- $0.07

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.05 $0.05 1 $0.05 $0.05

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.06 1

- $0.06

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.08 1

- $0.08

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.29 $0.33 1 $0.29 $0.33

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.06 1 $0.00 $0.06

- - - - - $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - - $0.18 $0.08 1 $0.18 $0.08 $0.00 $0.01 4 $0.00 $0.04 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.03 1 $0.00 $0.03

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01 $0.00 $0.00 1 $0.00 $0.00 $0.02 $0.00 1 $0.02 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.00 1

- $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.02 $0.00 1 $0.02 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.00 1 $0.00 $0.00

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.03 2 $0.00 $0.06 $0.08 $0.06 1 $0.08 $0.06 $0.00 $0.03 1 $0.00 $0.03 $0.01 $0.05 1 $0.01 $0.05 $0.01 $0.05 1 $0.01 $0.05 $0.00 $0.01 2 $0.00 $0.02

- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00

- $0.06 1

- $0.06- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.07 $0.00 1 $0.07 $0.00

- - - - -

- - - - -

- - - - - $0.06 $0.05 1 $0.06 $0.05 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.05 1 $0.00 $0.05

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.03 1 $0.00 $0.03

- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.03 $0.06 1 $0.03 $0.06 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)**  $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.33 $0.00 1 $0.33 $0.00

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01$0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.03 1 $0.00 $0.03

- $0.05 2

- $0.10 $0.00 $0.00 2 $0.00 $0.00

- $0.03 2

- $0.06

- - - - - $0.00 $0.00 2 $0.00 $0.00

- $0.05 2

- $0.09

- - - - - $0.00 $0.00 2 $0.00 $0.00

- $0.01 2

- $0.02

- - - - - $0.00 $0.00 2 $0.00 $0.00 $0.87 $0.00 2 $1.74 $0.00

- - - - -

- - - - -

- - - - -$0.00 $0.02 2 $0.00 $0.05 $0.00 $0.05 2 $0.00 $0.09 $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.02 2 $0.00 $0.03 $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.02 2 $0.00 $0.03 $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.02 2 $0.00 $0.05 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.02 2 $0.00 $0.05 $0.00 $0.02 2 $0.00 $0.05 $0.00 $0.05 2 $0.00 $0.09 $0.00 $0.04 2 $0.00 $0.08 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.02 2 $0.00 $0.03

- - - - -

- - - - -

- - - - - $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.01 2 $0.00 $0.03 $0.00 $0.01 2 $0.00 $0.01 $0.00 $0.05 2 $0.00 $0.09 $0.00 $0.00 2 $0.00 $0.00 $0.00 $0.05 2 $0.00 $0.09 $0.00 $0.92 2 $0.00 $1.84 $0.00 $0.03 2 $0.00 $0.06 $0.35 $0.05 2 $0.70 $0.10 $0.00 $0.03 2 $0.00 $0.06

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.07 2

- $0.14

- - - - - $0.00 $0.00 2 $0.00 $0.00

- $0.01 2

- $0.02 $0.00 $0.00 2 $0.00 $0.00 $0.04 $0.00 2 $0.08 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.01 2 $0.00 $0.03 $0.00 $0.01 2 $0.00 $0.01 $0.00 $0.01 4 $0.00 $0.04 $0.10 $0.06 2 $0.20 $0.12$0.00 $0.06 1 $0.00 $0.06 $0.00 $0.04 2 $0.00 $0.08 $0.10 $0.04 1 $0.10 $0.04 $0.00 $0.03 1 $0.00 $0.03

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

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- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -



### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost** 

**Cost (Total)**  **(Total) (Total)** 

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.19 $0.09 1 $0.19 $0.09 $0.00 $0.09 1 $0.00 $0.09$0.00 $0.09 1 $0.00 $0.09

- $0.19 1

- $0.19 $0.00 $0.00 1 $0.00 $0.00 $1.20 $0.07 1 $1.20 $0.07

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.07 1

- $0.07 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.08 $0.05 1 $0.08 $0.05

- - - - -

- - - - -

- - - - - $0.02 $0.06 1 $0.02 $0.06 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.05 1

- $0.05 $0.00 $0.00 1 $0.00 $0.00

- $0.05 1

- $0.05

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.04 1

- $0.04

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.08 1

- $0.08 $0.00 $0.00 1 $0.00 $0.00

- - - - - $0.15 $0.06 1 $0.15 $0.06

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02$0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 2 $0.00 $0.02 $0.00 $0.04 1 $0.00 $0.04 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.02 $0.03 1 $0.02 $0.03

- $0.06 1

- $0.06

- - - - - $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01 $0.00 $0.00 1 $0.00 $0.00 $0.02 $0.00 1 $0.02 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 2 $0.00 $0.06

- $0.06 1

- $0.06

- - - - -

### Piece Cost **Total Labor Qty**  **Piece Cost Total Labor Cost**  **Cost (Total)**  **(Total) (Total)**  $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01 $0.00 $0.00 1 $0.00 $0.00 $0.01 $0.00 1 $0.01 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - - $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.20 $0.06 1 $0.20 $0.06

- - - - - $0.09 $0.07 1 $0.09 $0.07 $0.05 $0.05 1 $0.05 $0.05 $0.00 $0.01 4 $0.00 $0.04 $0.00 $0.06 1 $0.00 $0.06 $0.00 $0.05 1 $0.00 $0.05 $0.00 $0.00 1 $0.00 $0.00 $0.00 $0.03 1 $0.00 $0.03

- $0.14 1

- $0.14 $0.00 $0.00 1 $0.00 $0.00 $0.01 $0.01 1 $0.01 $0.01

- $0.02 1

- $0.02 $0.00 $0.00 1 $0.00 $0.00

- $0.01 1

- $0.01 $0.00 $0.00 1 $0.00 $0.00 $0.30 $0.00 1 $0.30 $0.00

- - - - -

- - - - -

- - - - - $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.03 1 $0.00 $0.03 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.02 1 $0.00 $0.02 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01 $0.00 $0.01 1 $0.00 $0.01

- - - - -- - - - -

- - - - - $0.00 $0.07 1 $0.00 $0.07 $0.02 $0.19 1 $0.02 $0.19 $0.00 $0.07 1 $0.00 $0.07 $0.08 $0.09 1 $0.08 $0.09 $0.07 $0.16 1 $0.07 $0.16 $0.00 $0.09 1 $0.00 $0.09 $0.00 $0.09 2 $0.00 $0.19 $0.00 $0.02 1 $0.00 $0.02

- - - - - $2.50 $0.23 1 $2.50 $0.23 $0.00 $0.07 1 $0.00 $0.07 $0.00 $0.23 1 $0.00 $0.23

**2,313 $95.63**  **$57.91**

# Indented Bill of Materials

**V Generator/A lternator**  **Level Sy**  **mbol Name Number** 

**V Bracket, A lternator**  **V Bracket, A lternator**  **1 V Bracket, A**  **lternator V Bracket, A**  **lternator-Washed 2**  **V Bracket, A lternator**  **V Bracket, A lternator-Machined**  **3 V Bracket, A**  **lternator V Bracket, A**  **lternator-Trimed 4**  **V Bracket, A lternator**  **V Bracket, A lternator-Die Cast**  **0** V Large Bolt, Alt Bracket V Large Bolt, Alt Bracket 0 V bolt, Medium, Alt Bracket V bolt, Medium, Alt Bracket 0 V Bolt, Small, Alt Bracket V Bolt, Small, Alt Bracket **0 V A**  **lternator, HV Wire A sm.**  **V A lternator, HV Wire A**  **sm. 1**  **V Starter Generator A sm**  **V Starter Generator A sm**  **2 V Starter Generator**  **V Starter Generator 3**  **V Housing, Starter Gen, Front V Housing, Starter Gen, Front**  **4 V Housing, Starter Gen, Front**  **V Housing, Starter Gen, Front, Washed 5**  **V Housing, Starter Gen, Front V Housing, Starter Gen, Front, Machined**  **6 V Housing, Starter Gen, Front**  **V Housing, Starter Gen, Front, Trim 7**  V Housing, Starter Gen, Front V Housing, Starter Gen, Front, Die Cast **3 V Bearing, Starter Gen, Rotor Front**  **V Bearing, Starter Gen, Rotor Front 3**  **V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing**  **4 V Bearing Retainer, Starter Gen, Front Bearing**  **V Bearing Retainer, Starter Gen, Front Bearing-Mac 5**  **V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing-Sta**  **6** V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing-Mat 3 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 **3 V Rotor & Slipring A**  **sm, Starter Generator lock**  **V Rotor & Slipring A sm, Starter Generator**  **4 V Rotor & Core A**  **sm, Starter Generator V Rotor & Core A**  **sm, Starter Generator 5**  **V Rotor & Core A sm, OD Turn & Balance**  **V Rotor & Core A sm, OD Turn & Balance**  **6 V Shaft, Starter Gen, Rotor A**  **sm V Shaft, Starter Gen, Rotor A**  **sm 7**  **V Shaft, Starter Gen, Rotor A sm, Turned**  **V Shaft, Starter Gen, Rotor A sm, Turned**  **8** V Shaft, Starter Gen, Rotor Asm, Steel V Shaft, Starter Gen, Rotor Asm, Steel **6 V Pole, Starter Gen, Rotor A**  **sm V Pole, Starter Gen, Rotor A**  **sm 7**  **V Pole, Starter Gen, Rotor Wash V Pole, Starter Gen, Rotor A**  **sm-Wash 8**  **V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor A**  **sm-Machining 9**  **V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor A**  **sm-DeGate #**  **V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor A**  **sm-Sand Removal 11**  V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Asm-Material 11 V Pole, Starter Gen, Rotor Energy V Pole, Starter Gen, Rotor Asm-Energy 11 V Pole, Starter Gen, Rotor Lost Sand V Pole, Starter Gen, Rotor Asm-Lost Sand **6 V Winding A** 

**sm, Starter Generator, Rotor V Winding A**  **sm, Starter Generator, Rotor 7**  **V Winding Bobbin, Starter Gen, Rotor A sm**  **V Winding Bobbin, Starter Gen, Rotor A sm**  **8** V W inding Bobbin, Starter Gen, Rotor Asm, Material V W inding Bobbin, Starter Gen, Rotor Asm, Material **7 V Wire, Rotor, Starter Gen**  **V Wire, Rotor, Starter Gen 7**  **V Tape, Rotor, Starter Gen, Cloth Ty pe**  **V Tape, Rotor, Starter Gen, Cloth Ty pe**  **6 V Pole, Starter Gen, Rotor A**  **sm V Pole, Starter Gen, Rotor A**  **sm 7**  **V Pole, Starter Gen, Rotor Wash V Pole, Starter Gen, Rotor A**  **sm-Wash 8**  **V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor A**  **sm-Machining 9**  **V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor A**  **sm-DeGate #**  **V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor A**  **sm-Sand Removal 11**  V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Asm-Material11 V Pole, Starter Gen, Rotor Energy V Pole, Starter Gen, Rotor Asm-Energy 11 V Pole, Starter Gen, Rotor Lost Sand V Pole, Starter Gen, Rotor Asm-Lost Sand **6 V Magnet A** 

**sm, Starter Generator, Rotor V Magnet A**  **sm, Starter Generator, Rotor 7**  V Magnet, Starter Generator, Rotor V Magnet, Starter Generator, Rotor **7 V Magnet Cover, Starter Gen, Stamping**  **V Magnet Cover, Starter Gen, Stamping 8**  V Magnet Cover, Starter Gen, Steel V Magnet Cover, Starter Gen, Steel **6 V Fan, Rear, Starter Gen, Rotor A**  **sm V Fan, Rear, Starter Gen, Rotor A**  **sm 7**  **V Fan, Rear, Starter Gen, Rotor A sm, Steel-welding**  **V Fan, Rear, Starter Gen, Rotor A sm, Steel-welding**  **8** V Fan, Rear, Starter Gen, Rotor Asm, Steel V Fan, Rear, Starter Gen, Rotor Asm, Steel **7 V Fan, Front, Starter Gen, Rotor A**  **sm V Fan, Front, Starter Gen, Rotor A**  **sm 8**  V Fan, Front, Starter Gen, Rotor Asm, Steel V Fan, Front, Starter Gen, Rotor Asm, Steel **4 V Bearing Spacer, Starter Gen, Front Bearing**  **V Bearing Spacer, Starter Gen, Front Bearing 5**  V Bearing Spacer, Starter Gen, Front Bearing, Stee V Bearing Spacer, Starter Gen, Front Bearing, Stee

**4 V Winding to Slipring Connector, Starter Gen, Roto**  **V Winding to Slipring Connector, Starter Gen, Roto 5**  V Terminal, Overmold, Starter Gen, Rotor, Copper V Terminal, Overmold, Starter Gen, Rotor, Copper 5 V Base, Slipring Connector, Starter Gen, Rotor, Ma V Base, Slipring Connector, Starter Gen, Rotor, Ma **4 V Slipring A** 

**sm, Starter Gen, Rotor V Slipring A**  **sm, Starter Gen, Rotor 5**  **V Slipring Base, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor**  **6** V Slipring Base, Starter Gen, Rotor, Material V Slipring Base, Starter Gen, Rotor, Material **5 V Wire, Red, Rotor, Starter Gen**  **V Wire, Red, Rotor, Starter Gen 5**  **V Wire, Black, Rotor, Starter Gen V Wire, Black, Rotor, Starter Gen**  **5 V Slipring Base, Starter Gen, Rotor**  **V Slipring, Starter Gen, Rotor 6**  V Slipring, Starter Gen, Rotor, Copper V Slipring, Starter Gen, Rotor, Copper **4 V Bearing, Starter Gen, Rotor Rear**  **V Bearing, Starter Gen, Rotor Rear 4**  **V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, Starter Gen, Rear Bearing**  **5** V Bearing Retainer, Starter Gen, Material V Bearing Retainer, Starter Gen, Material 4 V Nut, Starter Gen, M6 V Nut, Starter Gen, M6 **3 V Stator A** 

**sm, Starter Generator V Stator A**  **sm, Starter Generator 4**  **V Stator Core A**

**sm, Starter Generator V Stator Core A**  **sm, Starter Generator 5**  **V Stator Core A**

**sm, Starter Gen, Stacked V Stator Core A**  **sm, Starter Gen, Stacked 6**  **V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Stamped**  **7** V Stator Core Plate, Starter Gen, Steel V Stator Core Plate, Starter Gen, Steel **4 V Insulator, Cavity**  **, Starter Gen V Insulator, Cavity**  **, Starter Gen 4**  **V Wire, Stator, Starter Gen V Wire, Stator, Starter Gen**  **4 V Insulator, Closeout, Starter Gen**  **V Insulator, Closeout, Starter Gen 4**  V Insulator Sleeve, Starter Gen, Stator Asm V Insulator Sleeve, Starter Gen, Stator Asm 4 V Terminal, Starter Gen, Stator Asm V Terminal, Starter Gen, Stator Asm 4 V Insulator Sleeve, Stator Asm, Starter Gen, Large V Insulator Sleeve, Stator Asm, Starter Gen, Large **4 V Temp Sensor A**  **sm, Starter Gen, Stator V Temp Sensor A**  **sm, Starter Gen, Stator 5**  **V Temp Sensor Wire, Starter Gen, Stator A sm**  **V Temp Sensor Wire, Starter Gen, Stator A sm**  **5** V Eyelet Terminal, Starter Gen, Stator Temp Sensor V Eyelet Terminal, Starter Gen, Stator Temp Sensor 5 V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Heat Shrink Tube, Starter Gen, Stator Temp Senso

5 V Insulator Sleeve, Starter Gen, Stator Asm V Insulator Sleeve, Starter Gen, Stator Asm **5 V Thermocouple, Starter Gen, Stator A**  **sm V Thermocouple, Starter Gen, Stator A**  **sm 6**  **V Thermocouple Leads, Starter Gen, Stator A sm**  **V Thermocouple Leads, Starter Gen, Stator A sm**  **6** V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1 5 V Heat Shrink Tube, W eather Pack, Stator Temp Sens V Heat Shrink Tube, W eather Pack, Stator Temp Sen 4 V Insulator String, Starter Gen, Stator Asm V Insulator String, Starter Gen, Stator Asm **3 V Housing, Starter Gen, Rear**  **V Housing, Starter Gen, Rear 4**  **V Housing, Starter Gen, Rear V Housing, Starter Gen, Washed**  **5 V Housing, Starter Gen, Rear**  **V Housing, Starter Gen, Machined 6**  **V Housing, Starter Gen, Rear V Housing, Starter Gen, Trim**  **7** V Housing, Starter Gen, Rear V Housing, Starter Gen, Die Cast 7 V Sleeve Bearing Overmolded V Sleeve Bearing Overmolded3 V Bolt, Starter Gen, M5 x 80 V Bolt, Starter Gen, M5 x 80 **3 V Boot, Starter Generator, 3 Phase Terminal**  **V Boot, Starter Generator, 3 Phase Terminal 4**  V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generator, 3 Phase Terminal-Materi **3 V Terminal Block A**  **sm, Starter Generator, 3 Phase T V Terminal Block A**  **sm, Starter Generator, 3 Phase T 4**  **V Terminal Block A sm, Starter Generator, 3 Phase T**  **V Terminal Block A sm, Starter Generator, 3 Phase-P**  **5** V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase-M 4 V Brass Threaded Insert Small V Brass Threaded Insert Small 4 V Brass Threaded Insert Large V Brass Threaded Insert Large 3 V Bolt, Starter Gen, M6 x 18 V Bolt, Starter Gen, M6 x 18 **3 V Grommet, Starter Generator, Internal Regulator W**  **V Grommet, Starter Generator, Internal Regulator W 4**  V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator-M 3 V Base Gasket, Starter Generator, Internal Regulat V Base Gasket, Starter Generator, Internal Regulat **3 V Internal Regulator A**  **sm, Starter Generator V Internal Regulator A**  **sm, Starter Generator 4**  **V Internal Regulator A sm, Starter Generator**  **V Internal Regulator A sm, Starter Generator-Solder**  **5 V Internal Regulator A**  **sm, Starter Generator V Internal Regulator A**  **sm, Starter Generator-Mold 6**  V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator-Materi 6 V 4 Pin Terminal Strip V 4 Pin Terminal Strip 5 V Anti-Crush Sleeve PEB mid housing V Anti-Crush Sleeve PEB mid housing 4 V Brush Spring V Brush Spring **4 V Regulator Brush A**  **sm. V Regulator Brush A**  **sm. 5**  V Regulator Brush V Regulator Brush 5 V Copper W ire - Brushes V Copper W ire - Brushes 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15 **3 V Brush Cover, Starter Generator, Internal Regulat**  **V Brush Cover, Starter Generator, Internal Regulat 4**  V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regul-1 3 V Dust Seal, Starter Generator, Internal Regulator V Dust Seal, Starter Generator, Internal Regulator 3 V Bolt, Starter Gen, M4 x 8 V Bolt, Starter Gen, M4 x 8 **3 V Cover, Starter Gen, Internal Regulator**  **V Cover, Starter Gen, Internal Regulator 4**  **V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Washed**  **5 V Cover, Starter Gen, Internal Regulator**  **V Cover, Starter Gen, Internal Regulator-Machined 6**  **V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Trimmed**  **7** V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Die Cast 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15 **3 V Duckbill Breather, Starter Gen, Internal Reg Cov**  **V Duckbill Breather, Starter Gen, Internal Reg Cov 4**  V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Starter Gen, Internal Reg C-M 3 V W asher, Starter Gen, M6 Shim V W asher, Starter Gen, M6 Shim **3 V Resolver Motor A**  **rmature A sm, Starter Gen**  **V Resolver Motor A rmature A**  **sm, Starter Gen 4**  **V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate, Starter Gen, Stamped**  **5** V Resolver Core Plate, Starter Gen, Steel V Resolver Core Plate, Starter Gen, Steel 3 V Nut, Starter Gen, M5 V Nut, Starter Gen, M5 **3 V Resolver Motor Sensor A**  **sm, Starter Gen V Resolver Motor Sensor A**  **sm, Starter Gen 4**  **V Resolver Winding A sm, Stitched**  **V Resolver Winding A sm, Stitched**  **5 V Resolver Winding A**  **sm, Motor Sensor A**

**sm V Resolver Winding A**  **sm, Motor Sensor A**

**sm**
**6 V Resolver Harness A**  **sm, Motor Sensor A**

**sm V Resolver Harness A**  **sm, Motor Sensor A**

**sm 6**  **V Laminate Stack Wound, Motor Sensor A sm**  **V Laminate Stack Wound, Motor Sensor A sm**  **7 V Resolver Laminate Stack, Motor Sensor A**  **sm V Resolver Laminate Stack, Motor Sensor A**  **sm 8**  **V Resolver Core Plate, Motor Sensor A sm, Stamped**  **V Resolver Core Plate, Motor Sensor A sm, Stamped**  **9** V Resolver Core Plate, Motor Sensor Asm, Steel V Resolver Core Plate, Motor Sensor Asm, Steel **7 V Wire, Motor Sensor, Starter Gen**  **V Wire, Motor Sensor, Starter Gen 6**  V Resolver W inding Asm, Overmold Material V Resolver W inding Asm, Overmold Material **3 V Bracket, Starter Gen, Resolver Motor Sensor**  **V Bracket, Starter Gen, Resolver Motor Sensor 4**  **V Bracket, Starter Gen, Resolver, Plated V Bracket, Starter Gen, Resolver, Plated**  **5 V Bracket, Starter Gen, Resolver, Stamped**  **V Bracket, Starter Gen, Resolver, Stamped 6**  V Bracket, Starter Gen, Resolver, Material V Bracket, Starter Gen, Resolver, Material 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15**3 V Cover A**  **sm, Starter Gen, Resolver Motor V Cover A**  **sm, Starter Gen, Resolver Motor 4**  **V Cover A**

**sm, Starter Gen, Resolver Motor-Wash V Cover A**  **sm, Starter Gen, Resolver Motor-Wash 5**  **V Cover A**

**sm, Starter Gen, Resolver Motor-Stamping V Cover A**  **sm, Starter Gen, Resolver Motor-Stamping 6**  V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stampin-M 4 V Label - Cover Asm. V Label - Cover Asm. 4 V Seal - Cover Asm. V Seal - Cover Asm. 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15 **3 V Bracket, Starter Gen, Elect Harness**  **V Bracket, Starter Gen, Elect Harness 4**  **V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness-Stamping**  **5** V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness-Stamping-Mat 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15 2 V W asher, Starter Gen, Pulley V W asher, Starter Gen, Pulley **2 V Pulley** 

**A sm, Starter Generator**  **V Pulley A**  **sm, Starter Generator 3**  **V Insert Pulley**

**A sm, Starter Generator**  **V Insert Pulley A**  **sm, Starter Generator 4**  **V Insert Pulley**

**A sm, Starter Generator**  **V Insert Pulley A**  **sm, Starter Generator-Machined**

**5** V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator-Material
**3 V Pulley** 

**Base A sm, Starter Generator**  **V Pulley Base A**  **sm, Starter Generator 4**  **V Pulley**

**Base A sm, Starter Generator-Machined**  **V Pulley Base A**  **sm, Starter Generator-Machined 5**  V Pulley Base Asm, Starter Generator-Material V Pulley Base Asm, Starter Generator-Material 2 V Nut, Starter Gen, Pulley V Nut, Starter Gen, Pulley **1 V HV Wire, Black**  **V HV Wire, Black 1**  **V HV Wire, Red V HV Wire, Red**  **1 V HV Wire, White**  **V HV Wire, White 1**  V Bolt, HV W ire to Alternator V Bolt, HV W ire to Alternator 1 V Bolt, Large W ire to Alt V Bolt, Large W ire to Alt 1 V Rubber Insert, Under Cover V Rubber Insert, Under Cover **1 V Cover A** 

**sm, 36V Wires, A lternator**  **V Cover A sm, 36V Wires, A**  **lternator 2**  **V Cover, 36V Wires, A lternator**  **V Cover, 36V Wires, A lternator1**  **3 V Cover, 36V Wires, A**  **lternator, Stamped V Cover, 36V Wires, A**  **lternator, Stamped 4**  V Cover, 36V W ires, Alternator, Stamped V Cover, 36V W ires, Alternator, Material 2 V Tape, 2 Sided, 36V W ires, Alternator V Tape, 2 Sided, 36V W ires, Alternator 2 V Cover Gasket, 36V W ires, Alternator V Cover Gasket, 36V W ires, Alternator 1 V Bolt, Cover, Alternator W ires V Bolt, Cover, Alternator W ires **1 V Retaining Bracket, 36V Wires**  **V Retaining Bracket, 36V Wires 2**  **V Retaining Bracket, 36V Wires, Stamping V Retaining Bracket, 36V Wires, Stamping**  **3** V Retaining Bracket, 36V W ires, Material V Retaining Bracket, 36V W ires, Material 1 V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, Back of Alt/Gen 1 V Clamp, 3 HV W ires to Alt V Clamp, 3 HV W ires to Alt **1 V Bracket, For 3 HV Wire Clamp**  **V Bracket, For 3 HV Wire Clamp 2**  **V Bracket, For 3 HV Wire Clamp, Washed V Bracket, For 3 HV Wire Clamp, Washed**  **3 V Bracket, For 3 HV Wire Clamp, Machined**  **V Bracket, For 3 HV Wire Clamp, Machined** 

## Design Profit

®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number** 

**4 V Bracket, For 3 HV Wire Clamp, Stamped**  **V Bracket, For 3 HV Wire Clamp, Stamped 5**  V Bracket, For 3 HV W ire Clamp, Material V Bracket, For 3 HV W ire Clamp, Material 1 V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 HV wires 0 V Bolt, Alternator to bracket, Short V Bolt, Alternator to bracket, Short0 V Bolt, Alternator to bracket, Long V Bolt, Alternator to bracket, Long **0 V Tensioner, Belt**  **V Tensioner, Belt 1**  **V Tensioner, Base V Tensioner, Base**  **2 V Tensioner, Base**  **V Tensioner, Base-Machine 3**  **V Tensioner, Base V Tensioner, Base-Trim**  **4 V Tensioner, Base**  **V Tensioner, Base-Cast 5**  V Tensioner, Base V Tensioner, Base-Material **1 V Sleeve , Teflon Small**  **V Sleeve , Teflon Small 2**  **V Sleeve , Teflon Small V Sleeve , Teflon Small-Stamping**  **3** V Sleeve , Teflon Small V Sleeve , Teflon Small-Material **1 V Lock, Tensioner A**  **sm V Lock, Tensioner A**  **sm 2**  V Lock, Tensioner Asm V Lock, Tensioner Asm-1 **2 V Lock, Tensioner**  **V Lock, Tensioner-Wash 3**  **V Lock, Tensioner V Lock, Tensioner-Trim**  **4 V Lock, Tensioner**  **V Lock, Tensioner-Cast 5**  V Lock, Tensioner V Lock, Tensioner-Material **1 V Tensioner, Base Cover**  **V Tensioner, Base Cover 2**  **V Tensioner, Base Cover V Tensioner, Base Cover-Machined**  **3 V Tensioner, Base Cover**  **V Tensioner, Base Cover-Trim 4**  **V Tensioner, Base Cover V Tensioner, Base Cover-Cast**  **5** V Tensioner, Base Cover V Tensioner, Base Cover-Material 1 V Tensioner, Bolt V Tensioner, Bolt **1 V Sleeve , Teflon, Large**  **V Sleeve , Teflon, Large 2**  **V Sleeve , Teflon, Large V Sleeve , Teflon, Large-Stamping**  **3** V Sleeve , Teflon, Large V Sleeve , Teflon, Large-Material **1 V Sleeve , Teflon, Hat, Large**  **V Sleeve , Teflon, Hat, Large 2**  **V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large-Stamping**  **3** V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large-Material 1 V O-Ring, Tensioner V O-Ring, Tensioner 1 V W asher, Tensioner, 1 V W asher, Tensioner, 1 1 V W asher, Tensioner, 2 V W asher, Tensioner, 2 **1 V Washer, Tensioner, Cover A**  **sm V Washer, Tensioner, Cover A**  **sm 2**  **V Washer, Tensioner, Cover V Washer, Tensioner, Cover**  **3** V W asher, Tensioner, Cover V W asher, Tensioner, Cover-Material 2 V W asher, Tensioner, Cover W asher V W asher, Tensioner, Cover W asher **1 V Sleeve , A**  **lternator Mount, Small V Sleeve , A**  **lternator Mount, Small 2**  V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small-Stamping **1 V Sleeve , A**  **lternator Mount, Large V Sleeve , A**  **lternator Mount, Large 2**  **V Sleeve , A lternator Mount, Large**  **V Sleeve , A lternator Mount, Large-Machined**  **3** V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large-Material **1 V Tensioner, Pulley**  **A sm**  **V Tensioner, Pulley A**  **sm 2**  **V Tensioner, Pulley V Tensioner, Pulley**  **3 V Tensioner, Pulley**  **V Tensioner, Pulley -W**  **ash 4**  **V Tensioner, Pulley V Tensioner, Pulley**  **-Machining 5**  V Tensioner, Pulley V Tensioner, Pulley-Material 2 V Tensioner, Pulley Bearing V Tensioner, Pulley Bearing **1 V Tensioner, Pulley**  **Cover V Tensioner, Pulley**  **Cover 2**  **V Tensioner, Pulley Cover**  **V Tensioner, Pulley Cover-Stamping**  **3** V Tensioner, Pulley Cover V Tensioner, Pulley Cover-Material 1 V Tensioner, Pulley Bolt V Tensioner, Pulley Bolt 1 V Tensioner, Label V Tensioner, Label 0 V Bolt Tensioner V Bolt Tensioner **0 V Belt Tensioner Spring A**  **sm. V Belt Tensioner Spring A**  **sm. 1**  **V Spring, Belt Tensioner V Spring, Belt Tensioner**  **1 V Top Base, Belt Tensioner**  **V Top Base, Belt Tensioner 2**  **V Top Base, Belt Tensioner V Top Base, Belt Tensioner-Trim** **3 V Top Base, Belt Tensioner**  **V Top Base, Belt Tensioner-Casting 4**  V Top Base, Belt Tensioner V Top Base, Belt Tensioner-W ash 4 V Shaft, Belt Tensioner V Shaft, Belt Tensioner **1 V Bottom Base, Belt Tensioner**  **V Bottom Base, Belt Tensioner 2**  **V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Wash** 
**3 V Bottom Base, Belt Tensioner**  **V Bottom Base, Belt Tensioner-Machined 4**  **V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Trim**  **5 V Bottom Base, Belt Tensioner**  **V Bottom Base, Belt Tensioner-Cast 6**  V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Material 2 V Sleeve, Shaft, Belt Tensioner V Sleeve, Shaft, Belt Tensioner **2 V Sleeve , Teflon, Belt Tensioner**  **V Sleeve , Teflon, Belt Tensioner 3**  **V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner-Stamping**  **4** V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner-Material **1 V Retainer Clip, Belt Tensioner Spring**  **V Retainer Clip, Belt Tensioner Spring 2**  **V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring-Stamping**  **3** V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring-Material 1 V Shaft Seal, Belt Tensioner Spring V Shaft Seal, Belt Tensioner Spring 1 V Valve, Belt Tensioner Spring V Valve, Belt Tensioner Spring 1 V Shaft Spring, Belt Tensioner Spring V Shaft Spring, Belt Tensioner Spring **0 V Sleeve w/coating, Spring Damper**  **V Sleeve w/coating, Spring Damper 1**  V Sleeve, Coating, Spring V Sleeve, Coating, Spring **1 V Sleeve, Coating, Inner**  **V Sleeve, Coating, Inner 2**  **V Sleeve, Coating, Inner V Sleeve, Coating, Inner-Machining**  **3** V Sleeve, Coating, Inner V Sleeve, Coating, Inner-Material 0 V Sleeve , Spring Damper V Sleeve , Spring Damper 0 V Bolt, Belt Damper, Long V Bolt, Belt Damper, Long 0 V Bolt, Belt Damper, Short V Bolt, Belt Damper, Short 0 V Belt, Alt/AC V Belt, Alt/AC 

## Assembly Totals 

## Report Totals **An aly**  **zed Subs:** ## **Unanaly zed Subs:**  ##

**Parts:** ## **Fasteners:** 58 **Parts+Unanaly**

**zed:** ##

## Design Profit ®

Copyright 2005© Munro & Associates, Inc.

### Qty **Material Piece Cost** 


# 1 **# 1**  **1 1**  **1 1**  Commodity Pricing **##** 2 Commodity Pricing ## 1 Commodity Pricing ## **1 ##**  **1 1**  **1 Al**  **uminum Die Cast**

**1 Al**  **uminum Die Cast 1**  **Al uminum Die Cast**  **1 Al**  **uminum Die Cast** V Housing, Starter Gen, Front, Die Cast **1** Aluminum - 380 **1 Commodity** 

**Pricing V Bearing Retainer, Starter Gen, Front Bearing**  **1 Steel - 1008**  **V Bearing Retainer, Starter Gen, Front Bearing-Mac 1**  **Steel - 1008 V Bearing Retainer, Starter Gen, Front Bearing-Sta**  **1 Steel - 1008**  V Bearing Retainer, Starter Gen, Front Bearing-Mat **1** Steel - 1008 3 Commodity Pricing **1 1**  **1 1**  **Steel - 4140 V Shaft, Starter Gen, Rotor A**  **sm, Turned 1**  **Steel - 4140** V Shaft, Starter Gen, Rotor Asm, Steel **1** Steel - 4140 **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Wash**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Machining**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-DeGate**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Sand Removal**  **1 Nodular Iron**  V Pole, Starter Gen, Rotor Asm-Material **1** Nodular Iron V Pole, Starter Gen, Rotor Asm-Energy 1 Nodular Iron V Pole, Starter Gen, Rotor Asm-Lost Sand 1 Nodular Iron **V Winding A**

**sm, Starter Generator, Rotor 1**  **V Winding Bobbin, Starter Gen, Rotor A sm**  **1 Ny**  **lon 6/6** V W inding Bobbin, Starter Gen, Rotor Asm, Material **1** PA66 **1 Commodity** 

**Pricing V Tape, Rotor, Starter Gen, Cloth Ty**  **pe 1**  **Commodity Pricing**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Wash**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Machining**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-DeGate**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Sand Removal**  **1 Nodular Iron**  V Pole, Starter Gen, Rotor Asm-Material **1** Nodular IronV Pole, Starter Gen, Rotor Asm-Energy 1 Nodular Iron V Pole, Starter Gen, Rotor Asm-Lost Sand 1 Nodular Iron **V Magnet A**

**sm, Starter Generator, Rotor #**  **1** Commodity Pricing **V Magnet Cover, Starter Gen, Stamping 1**  **Steel - 1008** V Magnet Cover, Starter Gen, Steel **1** Steel - 1008 **1 Steel - 1008**  **V Fan, Rear, Starter Gen, Rotor A sm, Steel-welding**  **1 Steel - 1008**  V Fan, Rear, Starter Gen, Rotor Asm, Steel **1** Steel - 1008 **V Fan, Front, Starter Gen, Rotor A sm**  **1 Steel - 1008**  V Fan, Front, Starter Gen, Rotor Asm, Steel **1** Steel - 1008 **V Bearing Spacer, Starter Gen, Front Bearing 1**  **Steel - 1008** V Bearing Spacer, Starter Gen, Front Bearing, Stee **1** Steel - 1008 **V Winding to Slipring Connector, Starter Gen, Roto 1**  V Terminal, Overmold, Starter Gen, Rotor, Copper **2** Commodity Price V Base, Slipring Connector, Starter Gen, Rotor, Ma 1 Polyphenylene Sulfide (PPS) **1 1**  **Poly pheny**  **lene Sulfide (PPS)** V Slipring Base, Starter Gen, Rotor, Material **1** Polyphenylene Sulfide (PPS) **1 Commodity** 

**Pricing 1**  **Commodity**

**Pricing 2**  **Copper 1**  Copper **1 Commodity** 

**Pricing V Bearing Retainer, Starter Gen, Rear Bearing**  **1 Steel - 1008**  **1** Steel - 1008 1 Commodity Pricing **1 1**  **1 Steel - 1018**  **V Stator Core Plate, Starter Gen, Stamped #**  **Steel - 1018** V Stator Core Plate, Starter Gen, Steel **1** Steel - 1018 **48 Ar**  **omatic Poly amide**  **3 Commodity** 

**Pricing 48**  **Ar omatic Poly**  **amide 3**  Commodity Pricing 3 Commodity Pricing V Insulator Sleeve, Stator Asm, Starter Gen, Large 1 Commodity Pricing **1 V Temp Sensor Wire, Starter Gen, Stator A**  **sm 2**  **Commodity Pricing**  V Eyelet Terminal, Starter Gen, Stator Temp Sensor **2** Commodity Pricing V Heat Shrink Tube, Starter Gen, Stator Temp Senso 2 Commodity Pricing
V Insulator Sleeve, Starter Gen, Stator Asm 2 Commodity Pricing **V Thermocouple, Starter Gen, Stator A sm**  **1 V Thermocouple Leads, Starter Gen, Stator A**  **sm 1**  **Commodity Pricing**  V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1 **1** Commodity Pricing V Heat Shrink Tube, W eather Pack, Stator Temp Sen 2 Commodity Pricing 16 Commodity Pricing **1 Al**  **uminum Die Cast 1**  **Al uminum Die Cast**  **1 Al**  **uminum Die Cast 1**  **Al uminum Die Cast**  **1** Aluminum - 380 1 Steel Tube6 Commodity Pricing **3 SBR**  V Boot, Starter Generator, 3 Phase Terminal-Materi **1** SBR **V Terminal Block A**

**sm, Starter Generator, 3 Phase T 1**  **Poly pheny**  **lene Sulfide (PPS) V Terminal Block A** 

**sm, Starter Generator, 3 Phase-P 1**  **Poly pheny**  **lene Sulfide (PPS)** V Terminal Block Asm, Starter Generator, 3 Phase-M **1** Polyphenylene Sulfide (PPS) 5 Commodity Pricing 8 Commodity Pricing 4 Commodity Pricing **V Grommet, Starter Generator, Internal Regulator W 1**  **SBR** V Grommet, Starter Generator, Internal Regulator-M **1** SBR V Base Gasket, Starter Generator, Internal Regulat 1 Commodity Pricing **1 Poly**  **pheny lene Sulfide (PPS)**  **V Internal Regulator A sm, Starter Generator-Solder**  **1 Poly**  **pheny lene Sulfide (PPS)**  **V Internal Regulator A sm, Starter Generator-Mold**  **1 Poly**  **pheny lene Sulfide (PPS)**  V Internal Regulator Asm, Starter Generator-Materi **1** Polyphenylene Sulfide (PPS) 1 Commodity Pricing 3 Commodity Pricing 2 Commodity Pricing **2 1**  Commodity Pricing 1 Commodity Pricing 3 Commodity Pricing **V Brush Cover, Starter Generator, Internal Regulat 1**  **PBT** V Brush Cover, Starter Generator, Internal Regul-1 **1** PPS V Dust Seal, Starter Generator, Internal Regulator 1 Commodity Pricing 2 Commodity Pricing **1 Al**  **uminum Die Cast V Cover, Starter Gen, Internal Regulator-Washed**  **1 Al**  **uminum Die Cast V Cover, Starter Gen, Internal Regulator-Machined**  **1 Al**  **uminum Die Cast V Cover, Starter Gen, Internal Regulator-Trimmed**  **1 Al**  **uminum Die Cast** V Cover, Starter Gen, Internal Regulator-Die Cast **1** Aluminum - 380 3 Commodity Pricing **V Duckbill Breather, Starter Gen, Internal Reg Cov 1**  **SBR** V Duckbill Breather, Starter Gen, Internal Reg C-M **1** SBR 1 Commodity Pricing **1 Steel - 1018**  **V Resolver Core Plate, Starter Gen, Stamped 16**  **Steel - 1018 1**  Steel - 1018 1 Commodity Pricing **1 1**  **V Resolver Winding A sm, Motor Sensor A** 

**sm 1** 
**V Resolver Harness A sm, Motor Sensor A** 

**sm 1**  **V Laminate Stack Wound, Motor Sensor A sm**  **1 V Resolver Laminate Stack, Motor Sensor A**  **sm 1**  **V Resolver Core Plate, Motor Sensor A sm, Stamped**  **# Steel - 1018**  V Resolver Core Plate, Motor Sensor Asm, Steel **1** Steel - 1018 **4 Commodity** 

**Pricing** V Resolver W inding Asm, Overmold Material **1** PPS **V Bracket, Starter Gen, Resolver Motor Sensor 1**  **Steel - 1008 1**  **Steel - 1008 V Bracket, Starter Gen, Resolver, Stamped**  **1 Steel - 1008**  V Bracket, Starter Gen, Resolver, Material **1** Steel - 1008 3 Commodity Pricing**1 Steel - 1008**  **V Cover A**

**sm, Starter Gen, Resolver Motor-Wash 1**  **Steel - 1008 V Cover A** 

**sm, Starter Gen, Resolver Motor-Stamping 1**  **Steel - 1008** V Cover Asm, Starter Gen, Resolver Motor-Stampin-M **1** Steel - Galvinized 1 Commodity Pricing 1 Commodity Pricing 3 Commodity Pricing **1 Steel - 1008**  **V Bracket, Starter Gen, Elect Harness-Stamping 1**  **Steel - 1008** V Bracket, Starter Gen, Elect Harness-Stamping-Mat **1** Steel - Galvinized 2 Commodity Pricing 1 Commodity Pricing **1 1**  **Stainless Steel - 304 V Insert Pulley** 

**A sm, Starter Generator-Machined**  **1 Stainless Steel - 304**  V Insert Pulley Asm, Starter Generator-Material **1** Stainless Steel - 304

**1 Stainless Steel - 304**  **V Pulley Base A**  **sm, Starter Generator-Machined 1**  **Stainless Steel - 304** V Pulley Base Asm, Starter Generator-Material **1** Stainless Steel - 304 1 Commodity Pricing **1 Commodity** 

**Prcing 1**  **Commodity**

**Prcing 1**  **Commodity**

**Prcing 3**  Commodity Pricing 3 Commodity Pricing 2 Commodity Pricing **1 1**  **Steel - Galvinized 1**  **Steel - Galvinized 1**  Steel - Galvinized 1 Commodity Pricing 1 Commodity Pricing 4 Commodity Pricing **1 Steel - 1008**  **1 Steel - 1008**  **1** Steel - 1008 2 Commodity Pricing 1 Commodity Pricing **1 Steel - 1008**  **1 Steel - 1008**  **1 Steel - 1008** 

Page 1 of 2



### Qty **Material Piece Cost** 

**1 Steel - 1008**  **1** Steel - 1008 1 Commodity Pricing 1 Commodity Pricing ##2 Commodity Pricing ## **1 ##**  **1 Al**  **uminum 1**  **Al uminum**  **1 Al**  **uminum 1**  **Al uminum**  **1** Aluminum **2 PMP Plastic Metal Plastic**  **1 PMP Plastic Metal Plastic**  **1** PMP Plastic Metal Plastic **1 1**  Teflon **1 1**  **1 1**  Aluminum - 380 **1 Al**  **uminum 1**  **Al uminum**  **1 Al**  **uminum 1**  **Al uminum**  **1** Aluminum 1 Commodity Pricing **1 PMP Plastic Metal Plastic**  **1 PMP Plastic Metal Plastic**  **1** PMP Plastic Metal Plastic **1 PMP Plastic Metal Plastic**  **1 PMP Plastic Metal Plastic**  **1** PMP Plastic Metal Plastic 1 Commodity Pricing 1 Commodity Pricing 1 Commodity Pricing **1 1**  **Ny lon**  **1** Nylon 1 Commodity Pricing **1 Steel**  **1** Steel Tube **1 Steel**  **1 Steel**  **1** Steel - 1018 **2 1**  **Steel 1**  **Steel 1**  **Steel 1**  Steel - 1008 1 Commodity Pricing **2 Steel**  **1 Steel**  **1** Steel - 1040 2 Commodity Pricing 1 Commodity Pricing 1 Commodity Pricing ## **1 ##**  **1 Commodity** 

**Pricing 1**  **1 1**  **1** Aluminum - 380 1 Steel **1 Al**  **uminum 1**  **Al uminum** 

**1 Al**  **uminum 1**  **Al uminum**  **1 Al**  **uminum 1**  Aluminum - 380 1 Steel - 1060 **1 PMP Plastic Metal Plastic**  **1 PMP Plastic Metal Plastic**  **1** PMP Plastic Metal Plastic **1 Steel**  **1 Steel**  **1** Steel - 1018 1 Commodity Pricing 1 Commodity Pricing 1 Commodity Pricing **1 ##**  **1** SBR **1 Steel**  **1 Steel**  **1** Steel - 1018 1 Commodity Pricing ## 1 Commodity Pricing ## 1 Commodity Pricing ## 1 Commodity Pricing ## 

## Report Totals **Preassembled Totals**

**Piece Cost (Total):** # **Analyzed Subs:** 0 **Unanalyzed Subs:**

0 

### Weight (Total): 33.5296 lb **Parts:** 0 **Fasteners:**

0 **Parts+Unanalyzed:**

0Page 2 of 2

### Weight **Piece Cost Weight (Total)**  **(Total)** 

# 4.6350 lb **# 4.6350 lb**  **# 4.6350 lb**  **# 4.6350 lb**  **# 4.6350 lb**  **# 4.6350 lb**  **# 4.6350 lb**  **# 4.6350 lb**  **# 4.6350 lb**  **# 4.6350 lb**  **0.1790 lb ##**  **0.1790 lb** 0.0820 lb ## 0.1640 lb 0.0570 lb ## 0.0570 lb **23.0924 lb ##**  **23.0924 lb #**  **19.4640 lb #**  **19.4640 lb #**  **18.0583 lb #**  **18.0583 lb #**  **1.1650 lb #**  **1.1650 lb #**  **1.1650 lb #**  **1.1650 lb #**  **1.1650 lb #**  **1.1650 lb #**  **1.1650 lb #**  **1.1650 lb ##**  **0.0000 lb ##**  **0.0000 lb #**  **0.2400 lb #**  **0.2400 lb #**  **0.1101 lb #**  **0.1101 lb #**  **0.1101 lb #**  **0.1101 lb #**  **0.1101 lb #**  **0.1101 lb #**  **0.1101 lb #**  **0.1101 lb** # 0.0074 lb # 0.0222 lb **# 8.4850 lb**  **# 8.4850 lb**  **# 8.3323 lb**  **# 8.3323 lb**  **# 8.3323 lb**  **# 8.3323 lb**  **# 0.5341 lb**  **# 0.5341 lb**  **## 0.5341 lb**  **## 0.5341 lb**  **# 0.5341 lb**  **# 0.5341 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **## 2.7000 lb**  **## 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **## 2.7000 lb**  **## 2.7000 lb**  ## 0.0000 lb ## 0.0000 lb ## 0.0000 lb ## 0.0000 lb **# 1.5750 lb**  **# 1.5750 lb**  **## 0.0452 lb**  **## 0.0452 lb**  **# 0.0452 lb**  **# 0.0452 lb**  **## 1.4848 lb**  **## 1.4848 lb**  **## 0.0450 lb**  **## 0.0450 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **## 2.7000 lb**  **## 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **## 2.7000 lb**  **## 2.7000 lb** ## 0.0000 lb ## 0.0000 lb ## 0.0000 lb ## 0.0000 lb **# 0.0377 lb**  **# 0.6032 lb**  **## 0.0343 lb**  **## 0.5488 lb**  **## 0.0034 lb**  **## 0.0544 lb**  **# 0.0034 lb**  **# 0.0544 lb**  **# 0.2200 lb**  **# 0.2200 lb**  **## 0.0900 lb**  **## 0.0900 lb**  **# 0.0900 lb**  **# 0.0900 lb**  **## 0.1300 lb**  **## 0.1300 lb**  **# 0.1300 lb**  **# 0.1300 lb**  **# 0.0212 lb**  **# 0.0212 lb**  **# 0.0212 lb**  **# 0.0212 lb** 
**# 0.0166 lb**  **# 0.0166 lb**  **# 0.0019 lb**  **# 0.0038 lb**  # 0.0128 lb # 0.0128 lb **# 0.0295 lb**  **# 0.0295 lb**  **# 0.0083 lb**  **# 0.0083 lb**  **# 0.0083 lb**  **# 0.0083 lb**  **# 0.0009 lb**  **# 0.0009 lb**  **# 0.0011 lb**  **# 0.0011 lb**  **# 0.0096 lb**  **# 0.0192 lb**  **# 0.0096 lb**  **# 0.0192 lb**  **# 0.0780 lb**  **# 0.0780 lb**  **# 0.0026 lb**  **# 0.0026 lb**  **# 0.0026 lb**  **# 0.0026 lb**  # 0.0048 lb # 0.0048 lb **# 3.9200 lb**  **# 3.9200 lb**  **# 2.1250 lb**  **# 2.1250 lb**  **# 2.1250 lb**  **# 2.1250 lb**  **# 0.0202 lb**  **# 2.1250 lb**  **## 0.0202 lb**  **## 2.1250 lb**  **# 0.0008 lb**  **# 0.0384 lb**  **# 0.5577 lb**  **# 1.6731 lb**  **# 0.0004 lb**  **# 0.0192 lb**  **# 0.0007 lb**  **# 0.0021 lb**  # 0.0141 lb # 0.0423 lb # 0.0012 lb # 0.0012 lb **# 0.0014 lb**  **# 0.0014 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  # 0.0000 lb # 0.0000 lb
# 0.0007 lb # 0.0014 lb **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  # 0.0000 lb # 0.0000 lb # 0.0001 lb # 0.0018 lb **# 1.7000 lb**  **# 1.7000 lb**  **# 1.7000 lb**  **# 1.7000 lb**  **# 1.7000 lb**  **# 1.7000 lb**  **# 1.7000 lb**  **# 1.7000 lb**  **## 1.7000 lb**  **## 1.7000 lb**  ## 0.0000 lb ## 0.0000 lb# 0.0259 lb # 0.1554 lb

**# 0.0210 lb**  **# 0.0630 lb**  **# 0.0210 lb**  **# 0.0630 lb**  **# 0.6705 lb**  **# 0.6705 lb**  **# 0.4605 lb**  **# 0.4605 lb**  **# 0.4605 lb**  **# 0.4605 lb**  # 0.0100 lb # 0.0500 lb # 0.0200 lb # 0.1600 lb # 0.0130 lb # 0.0520 lb **# 0.0072 lb**  **# 0.0072 lb**  **# 0.0072 lb**  **# 0.0072 lb**  # 0.0012 lb # 0.0012 lb **# 0.1828 lb**  **# 0.1828 lb**  **# 0.1704 lb**  **# 0.1704 lb**  **# 0.1704 lb**  **# 0.1704 lb**  **# 0.1704 lb**  **# 0.1704 lb**  # 0.0000 lb # 0.0000 lb # 0.0000 lb # 0.0000 lb # 0.0011 lb # 0.0022 lb **# 0.0051 lb**  **# 0.0102 lb**  **# 0.0047 lb**  **# 0.0094 lb**  # 0.0004 lb # 0.0008 lb # 0.0070 lb # 0.0210 lb **# 0.0189 lb**  **# 0.0189 lb**  **# 0.0189 lb**  **# 0.0189 lb**  # 0.0031 lb # 0.0031 lb # 0.0070 lb # 0.0140 lb **# 0.7618 lb**  **# 0.7618 lb**  **# 0.7618 lb**  **# 0.7618 lb**  **# 0.7618 lb**  **# 0.7618 lb**  **# 0.7618 lb**  **# 0.7618 lb**  **## 0.7618 lb**  **## 0.7618 lb**  # 0.0070 lb # 0.0210 lb **# 0.0016 lb**  **# 0.0016 lb**  **# 0.0016 lb**  **# 0.0016 lb**  # 0.0004 lb # 0.0004 lb **# 0.0332 lb**  **# 0.0332 lb**  **# 0.0021 lb**  **# 0.0332 lb**  **# 0.0021 lb**  **# 0.0332 lb**  # 0.0034 lb # 0.0034 lb **# 0.1609 lb**  **# 0.1609 lb**  **# 0.1609 lb**  **# 0.1609 lb**  **# 0.1609 lb**  **# 0.1609 lb** 
**# 0.0810 lb**  **# 0.0810 lb**  **# 0.0774 lb**  **# 0.0774 lb**  **## 0.0686 lb**  **## 0.0686 lb**  **# 0.0049 lb**  **# 0.0686 lb**  **# 0.0049 lb**  **# 0.0686 lb**  **## 0.0022 lb**  **## 0.0088 lb**  **# 0.0025 lb**  **# 0.0025 lb**  **# 0.0545 lb**  **# 0.0545 lb**  **# 0.0545 lb**  **# 0.0545 lb**  **# 0.0545 lb**  **# 0.0545 lb**  **# 0.0545 lb**  **# 0.0545 lb**  # 0.0070 lb # 0.0210 lb**# 0.1215 lb**  **# 0.1215 lb**  **# 0.1140 lb**  **# 0.1140 lb**  **# 0.1140 lb**  **# 0.1140 lb**  **# 0.1140 lb**  **# 0.1140 lb**  # 0.0000 lb # 0.0000 lb # 0.0075 lb # 0.0075 lb # 0.0070 lb # 0.0210 lb **# 0.0126 lb**  **# 0.0126 lb**  **# 0.0126 lb**  **# 0.0126 lb**  **# 0.0126 lb**  **# 0.0126 lb**  # 0.0070 lb # 0.0140 lb # 0.0239 lb # 0.0239 lb **# 1.3158 lb**  **# 1.3158 lb**  **# 0.0508 lb**  **# 0.0508 lb**  **# 0.0508 lb**  **# 0.0508 lb** 
**# 0.0508 lb**  **# 0.0508 lb** 
**# 1.2650 lb**  **# 1.2650 lb**  **# 1.2650 lb**  **# 1.2650 lb**  **# 1.2650 lb**  **# 1.2650 lb**  # 0.0660 lb # 0.0660 lb **# 0.9250 lb**  **# 0.9250 lb**  **# 1.0700 lb**  **# 1.0700 lb**  **# 1.0150 lb**  **# 1.0150 lb**  **# 0.0112 lb**  **# 0.0336 lb**  # 0.0130 lb # 0.0390 lb # 0.0035 lb # 0.0070 lb **# 0.2010 lb**  **# 0.2010 lb**  **# 0.1650 lb**  **# 0.1650 lb**  **# 0.1650 lb**  **# 0.1650 lb**  **# 0.1650 lb**  **# 0.1650 lb**  # 0.0010 lb # 0.0010 lb # 0.0350 lb # 0.0350 lb # 0.0070 lb # 0.0280 lb **# 0.0660 lb**  **# 0.0660 lb**  **# 0.0660 lb**  **# 0.0660 lb**  **# 0.0660 lb**  **# 0.0660 lb**  # 0.0110 lb # 0.0220 lb # 0.0650 lb # 0.0650 lb **# 0.1400 lb**  **# 0.1400 lb**  **# 0.1400 lb**  **# 0.1400 lb**  **# 0.1400 lb**  **# 0.1400 lb** 



### Piece Cost **Weight Piece Cost**  **Weight (Total) (Total)**  **# 0.1400 lb**  **# 0.1400 lb**  **# 0.1400 lb**  **# 0.1400 lb**  # 0.0168 lb # 0.0168 lb

0.1050 lb ## 0.1050 lb0.1350 lb ## 0.2700 lb **3.9035 lb ##**  **3.9035 lb #**  **1.1796 lb #**  **1.1796 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0045 lb #**  **0.0090 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0430 lb #**  **0.0430 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0430 lb #**  **0.0430 lb #**  **0.0430 lb #**  **0.0430 lb #**  **0.0430 lb #**  **0.0430 lb #**  **0.0430 lb #**  **0.0430 lb #**  **0.2540 lb #**  **0.2540 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb** # 0.1273 lb # 0.1273 lb **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0141 lb**  **# 0.0141 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  # 0.0024 lb # 0.0024 lb # 0.0176 lb # 0.0176 lb # 0.0237 lb # 0.0237 lb **# 0.0509 lb**  **# 0.0509 lb**  **# 0.0037 lb**  **# 0.0037 lb**  **# 0.0000 lb**  **# 0.0000 lb**  # 0.0472 lb # 0.0472 lb **# 0.0156 lb**  **# 0.0156 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.1214 lb**  **# 0.1214 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.9124 lb**  **# 1.8248 lb**  **# 0.6737 lb**  **# 1.3474 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  # 0.2387 lb # 0.4774 lb **# 0.0330 lb**  **# 0.0660 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  # 0.0769 lb # 0.1538 lb # 0.0003 lb # 0.0003 lb

0.1300 lb ## 0.1300 lb **0.5996 lb ##**  **0.5996 lb #**  **0.3709 lb #**  **0.3709 lb #**  **0.0100 lb #**  **0.0100 lb #**  **0.0100 lb #**  **0.0100 lb #**  **0.0100 lb #**  **0.0100 lb #**  **0.0000 lb #**  **0.0000 lb** # 0.0100 lb # 0.0100 lb **# 0.0365 lb**  **# 0.0365 lb**  **# 0.0000 lb**  **# 0.0000 lb** 
**# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  # 0.0240 lb # 0.0240 lb **# 0.0125 lb**  **# 0.0125 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0000 lb**  **# 0.0100 lb**  **# 0.0100 lb**  **# 0.0100 lb**  **# 0.0100 lb**  **# 0.0100 lb**  **# 0.0100 lb**  # 0.0044 lb # 0.0044 lb # 0.0048 lb # 0.0048 lb # 0.0032 lb # 0.0032 lb

**0.0031 lb ##**  **0.0031 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb #**  **0.0000 lb** 0.0330 lb ## 0.0330 lb 0.0560 lb ## 0.0560 lb 0.0480 lb ## 0.0480 lb 0.2540 lb ## 0.2540 lb

### Seconds Operations Parts $$$ **V Generator A lternator**  Out?? x V Large Bolt, Alt Bracket 1 0.32 Out?? x V bolt, Medium , Alt Bracket 2 0.32 Out?? x V Bolt, Sm all, Alt Bracket 1 0.07 Out?? x V Bolt, Alternator to bracket, Long 2 0.39 Out?? x V Bolt, Alternator to bracket, Short 1 0.15 Out?? x V Sleeve w/coating, Spring Dam per 1 0.98 Out?? x V Sleeve , Spring Dam per 1 0.02 Out?? x V Bolt, Belt Dam per, Long 1 0.08 Out?? x V Bolt, Belt Dam per, Short 1 0.07 Out?? x V Belt, Alt/AC 1 2.50 Out x V Tensioner, Belt 5.36 Out x V Tensioner, Base 1 139 35 1 5.76 Out x V Tensioner, Base Cover 1 80.4 23 1 2.39 Out x V Sleeve , Teflon Small 2 0.15 Out x V Lock, Tensioner Asm 1 0.46 Out x V Lock, Tensioner 1 Out x V Sleeve , Teflon, Large 1 0.09 Out x V Sleeve , Teflon, Hat, Large 1 0.08 Out x V Sleeve , Alternator Mount, Sm all 1 0.21 Out x V Sleeve , Alternator Mount, Large 1 1.41 Out x V Tensioner, Pulley Asm 2 0.16 Out x V Tensioner, Pulley 2 4.42 Out x V Tensioner, Pulley Bearing 2 2.70 Out x V Tensioner, Pulley Cover 2 0.22 Out x V Tensioner, Bolt 1 0.18 Out x V Tensioner, Pulley Bolt 2 0.20 Out x V Tensioner, Label 1 0.10 Out x V Bolt Tensioner 1 0.19 Out x V O-Ring, Tensioner 1 0.08 Out x V W asher, Tensioner, 1 1 0.01 Out x V W asher, Tensioner, 2 1 0.01 Out x V W asher, Tensioner, Cover W asher 1 0.09 Out x V Belt Tensioner Spring Asm. 0.59 Out x V Spring, Belt Tensioner 1 1.20 Out x V Top Base, Belt Tensioner 1 0.52 Out x V Shaft, Belt Tensioner 1 0.39 Out x V Bottom Base, Belt Tensioner 1 0.45 Out x V Sleeve, Shaft, Belt Tensioner 1 0.12 Out x V Sleeve , Teflon, Belt Tensioner 1 0.14 Out x V Retainer Clip, Belt Tensioner Spring 1 0.02 Out x V Shaft Seal, Belt Tensioner Spring 1 0.02 Out x V Valve, Belt Tensioner Spring 1 0.09 Out x V Shaft Spring, Belt Tensioner Spring 1 0.05 Out x V Pulley Asm, Starter Generator 0.10 Out x V Insert Pulley Asm, Starter Generator 1 61.00 24.00 1.00 1.06 Out x V Pulley Base Asm, Starter Generator 1 2.43 Out x V Bracket Alternator 1 123.10 49.00 1.00 12.74

### Out?? V Alternator, HV W ire Asm.

Out?? x V HV W ire, Black 1 5.36 Out?? x V HV W ire, Red 1 6.19 Out?? x V HV W ire, W hite 1 5.82 Out?? x V Bolt, HV W ire to Alternator 3 0.15 Out?? x V Bolt, Large W ire to Alt 3 0.06 Out?? x V Rubber Insert, Under Cover 2 0.06 Out?? x V Cover, 36V W ires, Alternator 1 0.13 Out?? x V Tape, 2 Sided, 36V W ires, Alternator 1 0.02 Out?? x V Bolt, Cover, Alternator W ires 4 0.18 Out?? x V Retaining Bracket, 36V W ires 1 0.21 Out?? x V Bolt, Bracket, Back of Alt/Gen 2 0.1 Out?? x V Clam p, 3 HV W ires to Alt 1 0.23 Out?? x V Bracket, For 3 HV W ire Clamp 1 0.77 Out?? x V Push Pin Bracket, For 3 HV W ire Clamp, 1 0.03 Out?? x V Bolt, Clam p 3 HV wires 1 0.04 **D V Starter Generator A**  **sm.** 1 1597 706 239 11.18 x V Bolt Starter Generator, M5 x 80 6 0.93 x V Bolt Starter Generator, M5 x 15 3 0.06

x V Duckbill Breather, Starter Generator

Internal Regulator Control 1 0.03 x V Nut, Starter Generator, Pulley , M5 1 0.11 x V W asher, Starter Generator, Pulley 1 0.15 x V Bolt Starter Generator, M5 x 15 3 0.06 x V Bolt Starter Generator, M5 x 15 2 0.04 x V Bolt Starter Generator, M4 x 8 2 0.05

x V Dust Seal, Starter Generator, Internal

Regulator 1 0.14 x V Brush Cover, Starter Generator, Internal Regulator 1 0.14 V Boot, Starter Generator, 3 Phase x Terminal 3 0.11

x V Grommet, Starter Generator, Internal

Regulator W 1 0.01 **D1** V Internal Regulator Asm, Starter Generator 1.08 x V Anti-Crush Sleeve PEB m id 5 0.05 x V 4 Pin Terminal Strip 1 0.20

x V Base Gasket, Starter Generator,

Internal Regulator 1 0.06 x V Brush Spring 2 0.08 x V Regulator Brush Asm. 2 0.22

V Regulator Brush 2 V Copper W ire - Brushes 2 x V Bolt Starter Generator, M5 x 15 3 0.06

x V Bearing Retainer, Starter Generator,

Front Bearing 1 0.62

x V Bearing, Starter Generator, Rotor Front 1 1.52 x V Bolt Starter Generator, M6 x 18 4 0.12
**D2** V Resolver Motor Sensor Asm, Starter

Generator 1 0.91

### V Resolver W inding Asm , Motor Sensor Asm 1 0.78

x V Resolver Harness Asm, Motor Sensor Asm 1 1.12 x V Resolver Core Plate, Motor Sensor Asm, Stamped 14 1.22 x V W ire, Motor Sensor, Starter Gen 4 0.26

x V Bracket, Starter Generator, Resolver

Motor Sensor 1 0.27 x V Bolt Starter Generator, M5 x 15 3 0.06

V Terminal Block Asm, Starter Generator, 3 Phase T 1 3.08 x V Brass Threaded Insert Small 5 0.25 x V Brass Threaded Insert Large 8 0.64 x V Grommet, Starter Generator, Internal Regulator W 1 0.06 x V Base Gasket, Starter Generator, Internal Regulat 1 0.06

x V Bracket, Starter Generator, Electrical

Harness 1 0.10
**D4** V Resolver Motor Armature Asm, Starter

Generator 1 1.05 c V Resolver Core Plate, Starter Gen, Stamped 16 x V Nut, Starter Generator, M5 1 0.02 x V W asher, Starter Generator, M6 Shim 1 0.01
**D5** V Cover Asm, Starter Generator,

Resolver Motor Sensor 1 0.26 x V Bolt Starter Generator, M5 x 15 3 0.06

x V Label, Starter Generator, Resolver

Motor Sensor 1 0.05

x V Seal, Starter Generator, Resolver

Motor Sensor 1 0.07 **E** x V Housing, Starter Generator, Front 1 123.10 43.00 1.00 5.40 x V Housing, Starter Generator, Rear 1 232.80 108.00 1.00 9.65 x V Sleeve Bearing Overm olded 1

V Cover, Starter Generator, Internal x Regulator 1 124.10 44.00 1.00 4.24 **F V Stator A**  **sm, Starter Generator** 1 V Stator Asm, Starter Generator 1 15.92

x V Insulator Sleeve, Stator Asm, Starter

Gen, Large 2 0.02 x V Stater Core Plate, Starter Gen, 105 12.16 x V Insulator, Cavity , Starter Gen 48 5.95 x V Insulator, Closeout, Starter Gen 48 2.98 x V W ire, Stator, Starter Gen 3 5.16 x V Insulator Sleeve, Starter Gen, 3 0.03 x V Terminal, Starter Gen, Stator 3 0.30 x V Temp Sensor Asm, Starter 1 0.39 x V Temp Sensor W ire, Starter 2 0.03 x V Ey elet Terminal, Starter Gen, 2 0.04 x V Heat Shrink Tube, Starter Gen, 1 0.01

x V Heat Shrink Tube, W eather Pack,

Stator Temp Sen 2 0.01

x V Heat Shrink Tube, Starter Gen, Stator

Temp Senso 2 0.02 x V Insulator Sleeve, Starter Gen, 2 0.02

### x V Thermocouple, Starter Gen, 1 0.30

x V Thermocouple Leads, Starter 1 x V Insulator String, Starter Gen, 16 0.08 **G V Rotor & Slip Ring A**  **sm** 3.42 **G1** V Rotor & Core Asm, Starter Generator 1 4.03 **x** V Shaft, Starter Gen, Rotor Asm 1 2.50 **x** V Pole, Starter Gen, Rotor Asm 2 8.00 **x** V W inding Asm , Starter Generator, Rotor 1 2.27 **x** V W inding Bobbin, Starter Gen, Rotor Asm 1 0.29 x V W ire, Rotor, Starter Gen 1 9.50 x V Tape, Rotor, Starter Gen, Cloth Ty pe 1 0.20 x V Magnet Asm, Starter Generator, Rotor 16 2.59 x V Magnet, Starter Generator, 16 7.84 x V Magnet Cover, Starter Gen, 16 0.45 x V Fan, Front, Starter Gen, Rotor Asm 1 0.17 x V Fan, Rear, Starter Gen, Rotor Asm 1 0.11 x V Bearing Spacer, Starter Gen, Front Bearing 1 0.57

V W inding to Slipring Connector, Starter Gen, Roto 1 x V Terminal, Overmold, Starter Gen, Rotor, Copper 2 0.06 x V Base, Slipring Connector, Starter Gen, Rotor, Ma 1 1.55 **G2** V Slip Ring Asm , Starter Gen, Rotor 1 **x** V Slipring Base, Starter Gen, Rotor 1 0.17 x V W ire, Red, Rotor, Starter Gen 1 0.08 x V W ire, Black, Rotor, Starter Gen 1 0.08 x V Slipring, Starter Gen, Rotor, Copper 1 0.30 x V Bearing, Starter Gen, Rotor Rear 1 1.01 x V Bearing Retainer, Starter Gen, Rear Bearing 1 0.03 x V Nut, Starter Gen, M6 1 0.04

x V Bolt, Starter Gen, Bearing Retainer,

M5 x 15 3 0.06 x V Pulley

Asm, Starter Generator 0.10 x V Insert Pulley Asm, Starter Generator 1 61.00 24.00 1.00 1.06 x V Pulley

Base Asm, Starter Generator 1 2.43
135.38

### 441.00 2138.00 925.00 243.00 138.97

### ???/ machined

PIA Tensioner Asm

See Below See Below See Below

### Built in 4 Pin Sealed Connector, 2 supports/springs, 3 bushings/ 2 contacts

PIA PIA

### PIA

PIA

43.42 88.74

### 45.32

??Page: 1 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  **Part Number: 120301-N0602-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material**

A **Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574 10**  **North America North America**  **FOB Ship Point 47**  **450,000 1**  **450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
B **Purchase Part - High Impact Item (Full Cost Mapping)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 2 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  **Part Number: 120301-N0602-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574 10**  **North America North America**  **FOB Ship Point 47**  **450,000 1**  **450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**
C **Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)**

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  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**#N/A $0.00**  **$0.00** 19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A 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**#N/A #N/A**  **#N/A $0.00**  **$0.00**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 3 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  **Part Number: 120301-N0602-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574 10**  **North America North America**  **FOB Ship Point 47**  **450,000 1**  **450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

D **Purchase Part - Commodity ( Value taken from Purchase Part Database) Supplier**  **Account Cost**  **Purchase**

**Price/ Unit**  **Purchase**

**Price Net, PIA**  **Purchase**

**Price Net, End Item** 

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly. "SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for Mark

- up Calculations. "Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**
**Material $0.00** 

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$0.00**
**T1 or OEM Total Manufacturing Cost: $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A Supplier for Subassembly.

**3 1** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.**  **T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A **(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **#N/A #N/A**  **#N/A #N/A**  **#N/A Base Cost Impact to Vehicle:**  **$0.00 $0.00**  **$0.00 $0.00**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **$0 $0**  **Packaging Cost: $0.00**  **Net Cost Impact to Vehicle: #N/A**  **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 4 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level:** OEM Operating Pattern (W eeks/Year): OEM Plant Location: **Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers**  Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class )**  Components per Engine: OEM/T1 Classification: **System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor**  Annual Component Volume: Shipping Method: **Component Description: Compressor Assembly - Air Conditioning**  **Part Number: 120301-N0602-01**  We ekly Component Volume: Packaging Specification: **Component Quote Level:** Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **# Part Description**  **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y Primary Process**  **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  **Material Cost**  **$/lb (DB)**  **Labor Rate**  **$/Hour (DB)**  **Burden Rate**  **$/Hour (DB)**  **Applied Burden**  **Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n End** 

**Item Scrap**  **Rate (DB)**  **SG&A Rate**  **(DB) Profit**  **Rate (DB)**  **ED&T/ R&D**  **Rate (DB)**  **Total Mark**  **up Rate**  **Total Mark**  **up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  **Material Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **TOTAL COSTS TOOLING & INVESTMENT**  **GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Electrically Versus Mechanically Driven Air Conditioning Compressor**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **9,574 10**  **North America North America**  **FOB Ship Point 47**  **450,000 1**  **450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  **Di ffe**  **ren tial Qu**  **ote (Quote S um**  **ma ry includes costing for both T**  **ech nol**  **ogy P ackages)** 

**Packaging Cost per**  **Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **) Rack/Pallet Investment Amortization:**  **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per**  **Piece Tier Pad**  **Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging Price Per**  **Other #1**

**Pads Pallet/Rack**  **Other #2**

**Packaging Price Per**  **Other #2**

**Pads Pallet/Rack**  **Other #3**

**Packaging, Price Per**  **Other #3**

**Pads Pallet/Rack**  **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **PACKAGING CALCULATIONS:** Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.) Assume Plastic Returnables Last 5 Years Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 **Packaging Cost Total: $0.000**  Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 5 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

**Purchase Part - High Impact Item (Full Cost Mapping) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 
File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 6 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 5**  **2 10**  **100 47**  **4700 0**  **#DIV/0! 85%**  **0 #DIV/0!** 

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 7 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Purchase Part - Commodity ( Value taken from Purchase Part Database) Labor**  **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) End Item**  **Scrap SG&A**  **Profit ED&T**  **R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions**  **Days/ Week**  **Shifts./ Day**  **Hrs./ Shift**  **Hrs./ Wk**  **Wks./ Yr.**  **Hrs./ Yr.** **P c** **s .** **. /** **H r** **. (** **1 0** **0 %** **E f** **f .** **. )** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n "** **S e** **c .** **" E** **f f** **i c** **i e** **n c** **y %** **P c** **s .** **. /** **H r** **. @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **C y** **c l** **e T** **i m** **e /** **O p** **e r** **a t** **i o** **n @** **S t** **a t** **e d** **E f** **f i** **c i** **e n** **c y** **" S** **e c** **. "** **L e** **a n** **D e** **s i** **g n** **C a** **l c** **u l** **a t** **i o** **n f** **o r** **C o** **m p** **l e** **t e** **P r** **o c** **e s** **s T** **i m** **e "** **S e** **c .** **" P** **a r** **a l** **l e** **l O** **p e** **r a** **t i** **o n** **s /** **M a** **c h** **i n** **e o** **r S** **t a** **t i** **o n** **s /** **L i** **n e** **P i** **e c** **e /** **C y** **c l** **e /** **M a** **c h** **i n** **e T** **a c** **k T** **i m** **e /** **M a** **c h** **i n** **e /** **C y** **c l** **e "** **S e** **c o** **n d** **s "** **M u** **l t** **i p** **l i** **e r** **, I** **f R** **e q** **u i** **r e** **d f** **o r** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **( 1** **= N** **o t** **h i** **n g** **) N** **u m** **b e** **r o** **f E** **q u** **i v** **a l** **e n** **t M** **a c** **h i** **n e** **s R** **e q** **u i** **r e** **d Process Information**  **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00** 
**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up**  **Total $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00**
**$0.00 2** 

**Notes: a) Items 1,2, & 3 must all equal same value otherwise**  **there is a computation error.** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 8 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  **End Item Scrap**  **SG&A Profit**  **ED&T R&D** **T o** **t a** **l M** **a r** **k u** **p C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **) Process & Equipment Assumptions**  **Tool, Fixture and Gauge Assumptions Days/**  **Week Shifts./**  **Day Hrs./**  **Shift Hrs./**  **Wk Wks./**  **Yr. Hrs./**  **Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **MANUFACTURING ASSUMPTIONS Manufacturing Costs x Quantity**  **Project Process Requirement Minimum Calculated Cycles Time** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 9 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number** 

**Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)**

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

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-

**Purchase Part - High Impact Item (Full Cost Mapping) #DIV/0!**  **#DIV/0!**

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- **#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

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-
File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 10 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

- **#DIV/0! #DIV/0!** 

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- **#DIV/0! #DIV/0!** 

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-

**Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) #DIV/0!**  **#DIV/0!**

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- **#DIV/0! #DIV/0!** 

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- **#DIV/0! #DIV/0!** 

-

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 11 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Purchase Part - Commodity ( Value taken from Purchase Part Database) R** **e s** **u l** **t i** **n g** **P i** **e c** **e s** **/ H** **o u** **r R** **e s** **u l** **t i** **n g** **C y** **c l** **e T** **i m** **e /** **P a** **r t** **" S** **e c** **. T** **o t** **a l** **N u** **m b** **e r** **o f** **D i** **r e** **c t** **O p** **e r** **a t** **o r** **s**

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411Page: 12 of 12 

### Manufacturing Assumption and Quote Summary Print Date:8/21/2012 DRAFT **Technology Level: Vehicle Class:**  **Study Case#: System Description:**  **Component Description: Component Quote Level:** **R e** **f e** **r e** **n c** **e #**  **Part Description Part Number**  **GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

File:09000064810e7549.xls EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

# Indented Bill of Materials

**V Generator/A lternator**  **Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Bracket, A lternator**  **V Bracket,** 

# 1 **Al ternator**  **1 V Bracket, A**  **lternator V Bracket,**  **1 #**  **4.6350 lb Al**  **ternator Wa**  **shed 2**  **V Bracket, A lternator**  **V Bracket, 1**  **# 4.6350 lb**  **Al ternator**  **Machined 3**  **V Bracket, A lternator**  **V Bracket, 1**  **## 4.6350 lb**  **Al ternator**  **Trimed 4**  **V Bracket, A lternator**  **V Bracket, 1**  **# Al**  **ternator-Die Cast**  **0** V Large Bolt, Alt Bracket V Large Bolt, **1** Commodity **# 0.1790 lb**  Alt Bracket Pricing 0 V bolt, Medium, Alt Bracket V bolt, Medium, 2 Commodity # 0.0820 lb Alt Bracket Pricing 0 V Bolt, Small, Alt Bracket V Bolt, Small, 1 Commodity # 0.0570 lb Alt Bracket Pricing **0 V A**  **lternator, HV Wire A sm.**  **V A lternator,**  **1 #**  **23.0800 lb**

**HV Wire A**

**sm. 1**  **V Starter Generator A sm**  **V Starter 1**  **# 19.4516 lb** 

**Generator A**

**sm 2**  **V Starter Generator V Starter**  **1 #**  **18.0459 lb Generator**  **3 V Housing, Starter Gen, Front**  **V Housing, 1**  **Al uminum Die**  **## 1.1650 lb**  **Starter Gen, Cast**  **Front 4**  **V Housing, Starter Gen, Front V Housing,**  **1 Al**  **uminum Die #**  **Starter Gen, Cast**  **Front, Washed 5**  **V Housing, Starter Gen, Front V Housing,**  **1 Al**  **uminum Die #**  **Starter Gen, Cast**  **Front, Machined**  

## Design Profit

®
Page 1 of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**V Housing, Starter Gen, Front V Housing,**  **Al uminum Die**  

### # **Starter Gen, Cast**  **Front, Trim 7**  V Housing, Starter Gen, Front V Housing, **1** Aluminum - 380Starter Gen, Front, Die Cast **3 V Bearing, Starter Gen, Rotor**  **V Bearing, 1**  **Commodity ##**  **0.2400 lb Front**  **Starter Gen, Pricing**  **Rotor Front 3**  **V Bearing Retainer, Starter V Bearing**  **1 Steel - 1008**  **## 0.1101 lb**  **Gen, Front Bearing Retainer,**  **Starter Gen, Front Bearing**  **4 V Bearing Retainer, Starter**  **V Bearing 1**  **Steel - 1008 #**  **Gen, Front Bearing Retainer,**  **Starter Gen, Front**  **Bearing-Mac 5**  **V Bearing Retainer, Starter V Bearing**  **1 Steel - 1008**  **# Gen, Front Bearing**  **Retainer, Starter Gen,**  **Front Bearing-Sta**  **6** V Bearing Retainer, Starter V Bearing **1** Steel - 1008 **#** Gen, Front Bearing Retainer, Starter Gen, Front Bearing-Mat 3 V Bolt, Starter Gen, Bearing V Bolt, Starter 3 Commodity ## 0.0074 lb Retainer, M5 x 15 Gen, Bearing Pricing Retainer, M5 x # **3 V Rotor & Slipring A**  **sm, V Rotor &**  **1 ##**  **8.4850 lb Starter Generator**  **Slipring A sm,**  **Starter Generator**  **4 V Rotor & Core A**  **sm, Starter V Rotor & Core**  **1 #**  **Generator As**  **m, Starter Generator**  **5 V Magnet A** 

**sm, Starter V Magnet A**  **sm, #**  **# Generator, Rotor**  **Starter Generator,**  **Rotor** 

## Design Profit

®
Page 2 of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

V Magnet, Starter Generator, V Magnet, Commodity 

### # Rotor Starter Pricing Generator, Rotor **6 V Magnet Cover, Starter Gen,**  **V Magnet 1**  **Steel - 1008 #**  **Stamping Cover, Starter**  **Gen, Stamping 5**  **V Fan, Front, Starter Gen, V Fan, Front,**  **1 Steel - 1008**  **# Rotor A**  **sm Starter Gen,**  **Rotor A sm**  **5 V Fan, Rear, Starter Gen,**  **V Fan, Rear, 1**  **Steel - 1008 #**  **Rotor A sm**  **Starter Gen, Rotor A**  **sm 4**  **V Bearing Spacer, Starter V Bearing**  **1 Steel - 1008**  **# Gen, Front Bearing**  **Spacer, Starter Gen, Front**  **Bearing 4**  **V Winding to Slipring V Winding to**  **1 #**  **Connector, Starter Gen, Roto Slipring**  **Connector, Starter Gen,**  **Roto 4**  **V Slipring A**

**sm, Starter Gen, V Slipring**  **1 #**  **Rotor As**  **m, Starter Gen, Rotor**  **4 V Bearing, Starter Gen, Rotor**  **V Bearing, 1**  **Commodity #**  **Rear Starter Gen,**  **Pricing Rotor Rear**  **4 V Bearing Retainer, Starter**  **V Bearing 1**  **Steel - 1008 #**  **Gen, Rear Bearing Retainer,**  **Starter Gen, Rear Bearing**  **4** V Nut, Starter Gen, M6 V Nut, Starter **1** Commodity **#** Gen, M6 Pricing **3 V Stator A** 

**sm, Starter V Stator A**  **sm, 1**  **## 3.9200 lb**  **Generator Starter**  **Generator 4**  **V Stator Core A**

**sm, Starter V Stator Core**  **1 #**  **Generator As**  **m, Starter Generator**  **5 V Stator Core A** 

**sm, Starter V Stator Core**  **1 Steel - 1018**  **# Gen, Stacked**  **As m, Starter**  **Gen, Stacked** 

## Design Profit

®
Page 3 of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**V Stator Core Plate, Starter V Stator Core**  **Steel - 1018** 

### # **Gen, Stamped Plate, Starter**  **Gen, Stamped 7**  V Stator Core Plate, Starter V Stator Core **1** Steel - 1018 Gen, Steel Plate, Starter Gen, Steel **4 V Insulator, Cavity**  **, Starter V Insulator,**  **# Ny**  **lon 6/6 #**  **Gen Cavity**  **, Starter Gen**  **4 V Wire, Stator, Starter Gen**  **V Wire, Stator, 3**  **Commodity #**  **Starter Gen Pricing**  **4 V Insulator, Closeout, Starter**  **V Insulator, #**  **Ny lon 6/6**  **# Gen**  **Closeout, Starter Gen**  **4** V Insulator Sleeve, Starter V Insulator **3** Commodity **#** Gen, Stator Asm Sleeve, Starter Pricing Gen, Stator Asm 4 V Terminal, Starter Gen, Stator V Terminal, 3 Commodity # Asm Starter Gen, Pricing Stator Asm4 V Insulator Sleeve, Stator Asm, V Insulator 1 Commodity # Starter Gen, Large Sleeve, Stator Pricing Asm, Starter Gen, Large **4 V Temp Sensor A**  **sm, Starter V Temp**  **1 #**  **Gen, Stator Sensor A**  **sm, Starter Gen,**  **Stator 5**  **V Temp Sensor Wire, Starter V Temp**  **2 #**  **Gen, Stator A**

**sm Sensor Wire,** 

**Starter Gen, Stator A**  **sm 5**  V Eyelet Terminal, Starter Gen, V Eyelet **2 #**  Stator Temp Sensor Terminal, Starter Gen, Stator Temp Sensor 5 V Heat Shrink Tube, Starter V Heat Shrink 2 Commodity # Gen, Stator Temp Senso Tube, Starter Pricing Gen, Stator Temp Senso 

## Design Profit

®
Page 4 of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Insulator Sleeve, Starter V Insulator 

### 2 Commodity 

### # Gen, Stator Asm Sleeve, Starter Pricing Gen, Stator Asm **5 V Thermocouple, Starter Gen,**  **V 1**  **# Stator A**  **sm Thermocouple,**  **Starter Gen, Stator A**  **sm 6**  **V Thermocouple Leads, V**  **1 #**  **Starter Gen, Stator A**

**sm Thermocouple** 

**Leads, Starter Gen, Stator**  **As m**  **6** V Heat Shrink Tube, Starter V Heat Shrink **1** Commodity **#** Gen, Stator Temp Senso Tube, Starter Pricing Gen, Stator Temp Sen-1 5 V Heat Shrink Tube, W eather V Heat Shrink 2 Commodity # Pack, Stator Temp Sens Tube, W eather Pricing Pack, Stator Temp Sen 4 V Insulator String, Starter Gen, V Insulator # Commodity # Stator Asm String, Starter Pricing Gen, Stator Asm **3 V Housing, Starter Gen, Rear**  **V Housing, 1**  **Al uminum Die**  **## 1.7000 lb**  **Starter Gen, Cast**  **Rear 4**  **V Housing, Starter Gen, Rear V Housing,**  **1 Al**  **uminum Die #**  **Starter Gen, Cast** **Wa shed**  **5 V Housing, Starter Gen, Rear**  **V Housing, 1**  **Al uminum Die**  **# Starter Gen,**  **Cast Machined**  **6 V Housing, Starter Gen, Rear**  **V Housing, 1**  **Al uminum Die**  **# Starter Gen,**  **Cast Trim**  **7** V Housing, Starter Gen, Rear V Housing, **1** Aluminum - 380 Starter Gen, Die Cast 3 V Bolt, Starter Gen, M5 x 80 V Bolt, Starter 6 Commodity ## 0.0259 lb Gen, M5 x 80 Pricing 

## Design Profit

®
Page 5 of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Boot, Starter Generator, 3 V Boot, Starter**  

### 3 **SBR** 

### ## **Phase Terminal Generator, 3**  **Phase Terminal**  **4** V Boot, Starter Generator, 3 V Boot, Starter **1** SBR **#** Phase Terminal Generator, 3 Phase Terminal-Materi **3 V Terminal Block A**  **sm, V Terminal**  **1 Poly**  **pheny lene**  **## 0.6705 lb**  **Starter Generator, 3 Phase T Block A**  **sm, Sulfide (PPS)**  **Starter Generator, 3**  **Phase T 4**  **V Terminal Block A sm,**  **V Terminal 1**  **Poly pheny**  **lene #**  **Starter Generator, 3 Phase T Block A**  **sm, Sulfide (PPS)**  **Starter Generator, 3**  **Phase-P 5**  V Terminal Block Asm, Starter V Terminal **1** Polyphenylene **#** Generator, 3 Phase T Block Asm, Sulfide (PPS) Starter Generator, 3 Phase-M 4 V Brass Threaded Insert Small V Brass 4 Brass # Threaded Insert Small 4 V Brass Threaded Insert Large V Brass 4 Brass # Threaded Insert Large 3 V Bolt, Starter Gen, M6 x 18 V Bolt, Starter 4 Commodity ## 0.0130 lb Gen, M6 x 18 Pricing **3 V Grommet, Starter**  **V Grommet, 1**  **SBR ##**  **0.0072 lb Generator, Internal Regulator**  **Starter W**  **Generator, Internal**  **Regulator W 4**  V Grommet, Starter Generator, V Grommet, **1** SBR **#** Internal Regulator W Starter Generator,Internal Regulator-M


## Design Profit

®
Page 6 of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Base Gasket, Starter V Base**  

### 1 **FOA M**  

### ## **Generator, Internal Regulat Gasket, Starter**  **RUBBER Generator,**  **Internal Regulat**  **4** V Base Gasket, Starter V Base Gasket, **1** FOAM **#** Generator, Internal Regulat Starter RUBBER Generator, Internal Regul-1 **3 V Internal Regulator A**  **sm, V Internal**  **1 Poly**  **pheny lene**  **## 0.1704 lb**  **Starter Generator Regulator**  **Sulfide (PPS) As**  **m, Starter Generator**  **4 V Internal Regulator A**  **sm, V Internal**  **1 Poly**  **pheny lene**  **# Starter Generator**  **Regulator Sulfide (PPS)**  **As m, Starter** **Generator Mold**  **5** V 4 Pin Terminal Strip V 4 Pin **1** Commodity **#** Terminal Strip Pricing 5 V Internal Regulator Asm, V Internal 1 Polyphenylene # Starter Generator Regulator Asm, Sulfide (PPS) StarterGeneratorMateri 4 V Anti-Crush Sleeve PEB mid V Anti-Crush 5 Commodity # housing Sleeve PEB Pricing mid housing 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity ## 0.0070 lb Gen, M5 x 15 Pricing **3 V Brush Cover, Starter**  **V Brush Cover, 1**  **PBT ##**  **0.0189 lb Generator, Internal Regulat**  **Starter Generator,**  **Internal Regulat**  **4** V Brush Cover, Starter V Brush Cover, **1** PBT **#** Generator, Internal Regulat Starter Generator, Internal Regul-1 **3 V Dust Seal, Starter**  **V Dust Seal, 1**  **PBT ##**  **0.0031 lb Generator, Internal Regulator**  **Starter Generator,**  **Internal Regulator**  

## Design Profit

®
Page 7 of 12Copyright 2005© Munro & Associates, Inc.



## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Dust Seal, Starter Generator, V Dust Seal, 

### 1 Commodity 

### # Internal Regulator Starter Pricing Generator, InternalRegulat3 V Bolt, Starter Gen, M4 x 8 V Bolt, Starter 2 Commodity ## 0.0070 lb Gen, M4 x 8 Pricing **3 V Cover, Starter Gen, Internal**  **V Cover, 1**  **Al uminum Die**  **## 0.7618 lb**  **Regulator Starter Gen,**  **Cast Internal**  **Regulator 4**  **V Cover, Starter Gen, Internal V Cover,**  **1 Al**  **uminum Die #**  **Regulator Starter Gen,**  **Cast Internal** **Regulator Wa**  **shed 5**  **V Cover, Starter Gen, Internal V Cover,**  **1 Al**  **uminum Die #**  **Regulator Starter Gen,**  **Cast Internal** **Regulator Machined**  **6 V Cover, Starter Gen, Internal**  **V Cover, 1**  **Al uminum Die**  **# Regulator**  **Starter Gen, Cast**  **Internal Regulator**  **Trimmed 7**  V Cover, Starter Gen, Internal V Cover, Starter **1** Aluminum - 380 Regulator Gen, Internal Regulator-Die Cast 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity ## 0.0070 lb Gen, M5 x 15 Pricing **3 V Duckbill Breather, Starter**  **V Duckbill 1**  **SBR ##**  **0.0016 lb Gen, Internal Reg Cov**  **Breather, Starter Gen,**  **Internal Reg Cov**  **4** V Duckbill Breather, Starter V Duckbill **1** SBR **#** Gen, Internal Reg Cov Breather, Starter Gen, Internal Reg C-M 

## Design Profit

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Page 8 of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

3 V W asher, Starter Gen, M6 V W asher, 

### 1 Commodity 

### ## Shim Starter Gen, M6 PricingShim **3 V Resolver Motor A**  **rmature V Resolver**  **1 Steel - 1018**  **## 0.0332 lb**  **As m, Starter Gen**  **Motor Ar**  **mature A**

**sm, Starter Gen**  **4 V Resolver Core Plate, Starter**  **V Resolver #**  **Steel - 1018 #**  **Gen, Stamped Core Plate,**  **Starter Gen, Stamped**  **5** V Resolver Core Plate, Starter V Resolver **1** Steel - 1018 **#** Gen, Steel Core Plate, Starter Gen, Steel 3 V Nut, Starter Gen, M5 V Nut, Starter 1 Commodity ## 0.0034 lb Gen, M5 Pricing **3 V Resolver Motor Sensor**  **V Resolver 1**  **## 0.1609 lb**  **As m, Starter Gen**  **Motor Sensor As**  **m, Starter Gen**  **3 V Bracket, Starter Gen,**  **V Bracket, 1**  **Steel - 1008 ##**  **0.0545 lb Resolver Motor Sensor**  **Starter Gen, Resolver**  **Motor Sensor 3**  V Bolt, Starter Gen, M5 x 15 V Bolt, Starter **3** Commodity **## 0.0070 lb**  Gen, M5 x 15 Pricing **3 V Cover A** 

**sm, Starter Gen, V Cover A**  **sm, 1**  **Steel - 1008 ##**  **0.1215 lb Resolver Motor**  **Starter Gen, Resolver**  **Motor 4**  **V Cover A**

**sm, Starter Gen, V Cover A**  **sm, 1**  **Steel - 1008 #**  **Resolver Motor-Wash Starter Gen,**  **Resolver Motor-Wash**  **5 V Cover A** 

**sm, Starter Gen, V Cover A**  **sm, 1**  **Steel - 1008 #**  **Resolver Motor-Stamping Starter Gen,**  **Resolver Motor**  **Stamping**



## Design Profit

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Page 9 of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

V Cover Asm, Starter Gen, V Cover Asm, Steel - 1008 

### # Resolver Motor-Stamping Starter Gen, ResolverMotor-StampinM 4 V Label - Cover Asm. V Label - Cover 1 # Asm. **4 V Seal - Cover A** 

**sm. V Seal - Cover**  **1 SBR**  **#**

**As m.**  **5** V Seal - Cover Asm. V Seal - Cover **1** SBR **#**Asm.-Material 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity ## 0.0070 lb Gen, M5 x 15 Pricing **3 V Bracket, Starter Gen, Elect**  **V Bracket, 1**  **Steel - 1008 ##**  **0.0126 lb Harness**  **Starter Gen, Elect Harness**  **4 V Bracket, Starter Gen, Elect**  **V Bracket, 1**  **Steel - 1008 #**  **Harness Starter Gen,**  **Elect Harness**  **Stamping 5**  V Bracket, Starter Gen, Elect V Bracket, **1** Steel - 1008 **#** Harness Starter Gen, ElectHarnessStamping-Mat 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 2 Commodity ## 0.0070 lb Gen, M5 x 15 Pricing
2 V W asher, Starter Gen, Pulley V W asher, 1 Commodity # 0.0239 lb Starter Gen, Pricing Pulley **2 V Pulley** 

**A sm, Starter**  **V Pulley A**  **sm, 1**  **# 1.3158 lb**  **Generator Starter**  **Generator 3**  **V Insert Pulley**

**A sm, Starter**  **V Insert Pulley 1**  **Stainless Steel ##**  **0.0508 lb Generator**  **As m, Starter**  **# Generator**  **4 V Insert Pulley** 

**A sm, Starter**  **V Insert Pulley 1**  **Stainless Steel #**  **Generator As**  **m, Starter #** **Generator Machined** 


## Design Profit

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Page # of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Insert Pulley Asm, Starter V Insert Pulley 

### 1 Stainless Steel 

### # Generator Asm, Starter #GeneratorMaterial **3 V Pulley** 

**Base A sm, Starter**  **V Pulley Base**  **1 Stainless Steel**  **## 1.2650 lb**  **Generator As**  **m, Starter #**  **Generator 4**  **V Pulley**

**Base A sm, Starter**  **V Pulley Base**  **1 Stainless Steel**  **# Generator-Machined**  **As m, Starter**  **# Generator**  **Machined 5**  V Pulley Base Asm, Starter V Pulley Base **1** Stainless Steel **#** Generator-Material Asm, Starter #GeneratorMaterial 2 V Nut, Starter Gen, Pulley V Nut, Starter 1 Commodity # 0.0660 lb Gen, Pulley Pricing**1 V HV Wire, Black**  **V HV Wire, 1**  **Commodity #**  **0.9250 lb Black**  **Prcing 1**  **V HV Wire, Red V HV Wire, Red**  **1 Commodity**  **# 1.0700 lb**  **Prcing 1**  **V HV Wire, White V HV Wire,**  **1 Commodity**  **# 1.0150 lb**  **White Prcing**  **1** V Bolt, HV W ire to Alternator V Bolt, HV W ire **3** Commodity **# 0.0112 lb**  to Alternator Pricing 1 V Bolt, Large W ire to Alt V Bolt, Large 3 Commodity # 0.0130 lb Wi re to Alt Pricing 1 V Rubber Insert, Under Cover V Rubber 2 Commodity # 0.0035 lb Insert, Under Pricing Cover **1 V Cover, 36V Wires,**  **V Cover, 36V 1**  **# 0.2010 lb**  **Al ternator**  **Wires, Al**  **ternator 1**  V Bolt, Cover, Alternator W ires V Bolt, Cover, **4** Commodity **# 0.0070 lb**  Alternator W ires Pricing **1 V Retaining Bracket, 36V**  **V Retaining 1**  **# 0.0660 lb**  **Wires Bracket, 36V**  **Wires 1**  V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, **2** Commodity **# 0.0110 lb**  Back of Alt/Gen Pricing **1 V Clamp, 3 HV Wires to A**  **lt V Clamp, 3 HV**  **1 #**  **0.0650 lb Wires to A**  **lt** 

## Design Profit

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Page # of 12 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight**

**V Bracket, For 3 HV Wire V Bracket, For**  **Clamp 3 HV Wire**  **Clamp 1**  V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 **1** Commodity **# 0.0168 lb**  HV wires Pricing 0 V Bolt, Alternator to bracket, V Bolt, 1 Commodity # 0.1050 lb Short Alternator to Pricing bracket, Short 0 V Bolt, Alternator to bracket, V Bolt, 2 Commodity # 0.1350 lb Long Alternator to Pricing bracket, Long **0 V Tensioner, Belt**  **V Tensioner, 1**  **# 4.1440 lb**  **Belt 0**  V Bolt Tensioner V Bolt **1** Commodity **# 0.1300 lb**  Tensioner Pricing **0 V Belt Tensioner Spring A**  **sm. V Belt**  **1 #**  **0.6190 lb**

**Tensioner Spring A** 

**sm. 0**  **V Sleeve w/coating, Spring V Sleeve**  **1 #**  **0.0031 lb Damper**  **w/coating, Spring Damper**  **0** V Sleeve , Spring Damper V Sleeve , **1** Commodity **# 0.0330 lb**  Spring Damper Pricing 0 V Bolt, Belt Damper, Long V Bolt, Belt 1 Commodity # 0.0560 lb Damper, Long Pricing0 V Bolt, Belt Damper, Short V Bolt, Belt 1 Commodity # 0.0480 lb Damper, Short Pricing 0 V Belt, Alt/AC V Belt, Alt/AC 1 # 0.2540 lb



## Assembly Totals 

## Report Totals **Preassembled Totals An**  **aly zed Subs:**  ## 

### Piece Cost (Total): # **Unanaly zed Subs:**  ## 

### Weight (Total): 33.7771 lb **Parts:** ## **Fasteners:** 56 **Parts+Unanaly**

**zed:** ##



## Design Profit

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Page # of 12 Copyright 2005© Munro & Associates, Inc.

### Piece Cost **Weight (Total)**

**(Total)** 

# 4.6350 lb **4.6350 lb**
**4.6350 lb #**  **4.6350 lb**

**4.6350 lb #**  **4.6350 lb**

**4.6350 lb ##**  **4.6350 lb**

**4.6350 lb #**  **4.6350 lb**

**0.1790 lb #**  **0.1790 lb**
0.0820 lb # 0.1640 lb
0.0570 lb # 0.0570 lb
**23.0800 lb #**  **23.0800 lb**
**19.4516 lb #**  **19.4516 lb**
**18.0459 lb #**  **18.0459 lb**
**1.1650 lb ##**  **1.1650 lb**

**1.1650 lb #**  **1.1650 lb**

**1.1650 lb #**  **1.1650 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total) 1.1650 lb**  **1.1650 lb**

**# 0.0000 lb**  **# 0.0000 lb** **0.2400 lb ##**  **0.2400 lb**

**0.1101 lb ##**  **0.1101 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

0.0074 lb ## 0.0222 lb

**8.4850 lb ##**  **8.4850 lb**

**0.8232 lb #**  **0.8232 lb**

**0.0377 lb #**  **0.6032 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.0343 lb 0.5488 lb

**0.0034 lb #**  **0.0544 lb**

**0.1300 lb #**  **0.1300 lb**

**0.0900 lb #**  **0.0900 lb 0.0212 lb**  **# 0.0212 lb** 

**0.0166 lb #**  **0.0166 lb**

**0.0295 lb #**  **0.0295 lb**

**0.0780 lb #**  **0.0780 lb**

**0.0026 lb #**  **0.0026 lb**

**0.0048 lb #**  **0.0048 lb**
**3.9200 lb ##**  **3.9200 lb**

**2.1250 lb #**  **2.1250 lb**

**2.1250 lb #**  **2.1250 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total) 0.0202 lb**  **2.1250 lb**

**# 0.0202 lb**  **# 2.1250 lb** 

**0.0008 lb #**  **0.0384 lb**

**0.5577 lb #**  **1.6731 lb**
**0.0004 lb #**  **0.0192 lb**

**0.0007 lb #**  **0.0021 lb**

0.0141 lb # 0.0423 lb0.0012 lb # 0.0012 lb

**0.0014 lb #**  **0.0014 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

0.0000 lb # 0.0000 lb



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.0007 lb 0.0014 lb

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

0.0000 lb # 0.0000 lb

0.0001 lb # 0.0018 lb

**1.7000 lb ##**  **1.7000 lb**

**1.7000 lb #**  **1.7000 lb 1.7000 lb**  **# 1.7000 lb** 

**1.7000 lb #**  **1.7000 lb**

**# 1.7000 lb**  **# 1.7000 lb** 

0.0259 lb ## 0.1554 lb



### Weight **Piece Cost Weight (Total)** 

**(Total) 0.0210 lb**  **## 0.0630 lb** 

**0.0210 lb #**  **0.0630 lb**

**0.6705 lb ##**  **0.6705 lb**

**0.6705 lb #**  **0.6705 lb**

**0.6705 lb #**  **0.6705 lb**

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0130 lb ## 0.0520 lb
**0.0072 lb ##**  **0.0072 lb**

**0.0072 lb #**  **0.0072 lb**

### Weight **Piece Cost Weight (Total)**  **(Total) 0.0012 lb**  **## 0.0012 lb** 

**0.0012 lb #**  **0.0012 lb**

**0.1704 lb ##**  **0.1704 lb**

**0.1704 lb #**  **0.1704 lb**

**0.0000 lb #**  **0.0000 lb**
0.1704 lb # 0.1704 lb

0.0000 lb # 0.0000 lb

0.0070 lb ## 0.0210 lb
**0.0189 lb ##**  **0.0189 lb**

**0.0189 lb #**  **0.0189 lb**

**0.0031 lb ##**  **0.0031 lb**

### Weight **Piece Cost Weight (Total)**  **(Total)** 0.0031 lb 0.0031 lb

0.0070 lb ## 0.0140 lb
**0.7618 lb ##**  **0.7618 lb**

**0.7618 lb #**  **0.7618 lb**

**0.7618 lb #**  **0.7618 lb**

**0.7618 lb #**  **0.7618 lb**

**# 0.7618 lb**  **# 0.7618 lb** 

0.0070 lb ## 0.0210 lb
**0.0016 lb ##**  **0.0016 lb**

**0.0016 lb #**  **0.0016 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.0004 lb ## 0.0004 lb**0.0332 lb ##**  **0.0332 lb**

**0.0021 lb #**  **0.0332 lb**

**0.0021 lb #**  **0.0332 lb**

0.0034 lb ## 0.0034 lb
**0.1609 lb ##**  **0.1609 lb**

**0.0545 lb ##**  **0.0545 lb**

**0.0070 lb ##**  **0.0210 lb**
**0.1215 lb ##**  **0.1215 lb**

**0.1140 lb #**  **0.1140 lb**

**0.1140 lb #**  **0.1140 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.1140 lb 0.1140 lb

0.0000 lb # 0.0000 lb
**0.0075 lb #**  **0.0075 lb**
**0.0075 lb #**  **0.0075 lb**0.0070 lb ## 0.0210 lb

**0.0126 lb ##**  **0.0126 lb**

**0.0126 lb #**  **0.0126 lb**

**0.0126 lb #**  **0.0126 lb**

0.0070 lb ## 0.0140 lb

0.0239 lb # 0.0239 lb

**1.3158 lb #**  **1.3158 lb**

**0.0508 lb ##**  **0.0508 lb**

**0.0508 lb #**  **0.0508 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.0508 lb 0.0508 lb

**1.2650 lb ##**  **1.2650 lb**

**1.2650 lb #**  **1.2650 lb**

**1.2650 lb #**  **1.2650 lb**

0.0660 lb # 0.0660 lb**0.9250 lb #**  **0.9250 lb**

**1.0700 lb #**  **1.0700 lb**
**1.0150 lb #**  **1.0150 lb**
**0.0112 lb #**  **0.0336 lb**
0.0130 lb # 0.0390 lb
0.0035 lb # 0.0070 lb

**0.2010 lb #**  **0.2010 lb**

**0.0070 lb #**  **0.0280 lb**
**0.0660 lb #**  **0.0660 lb**

**0.0110 lb #**  **0.0220 lb**
**0.0650 lb #**  **0.0650 lb**



### Piece Cost **Weight (Total) (Total)**  **0.1400 lb 0.1400 lb** 

**0.0168 lb #**  **0.0168 lb**
0.1050 lb # 0.1050 lb

0.1350 lb # 0.2700 lb

**4.1440 lb #**  **4.1440 lb**
**0.1300 lb #**  **0.1300 lb**
**0.6190 lb #**  **0.6190 lb**

**0.0031 lb #**  **0.0031 lb**

**0.0330 lb #**  **0.0330 lb**
0.0560 lb # 0.0560 lb0.0480 lb # 0.0480 lb
0.2540 lb # 0.2540 lb 

## Preassembled Totals

**Analyzed Subs: Unanalyzed Subs:** 

**Parts: Fasteners:**  **Parts+Unanalyzed:**

# Indented Bill of Materials

**V Generator/A lternator**  **Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Bracket, A lternator**  **V Bracket,** 

# 4.6350 lb **Al ternator**  **1 V Bracket, A**  **lternator V Bracket,**  **1 #**  **4.6350 lb Al**  **ternator Wa**  **shed 2**  **V Bracket, A lternator**  **V Bracket, 1**  **# 4.6350 lb**  **Al ternator**  **Machined 3**  **V Bracket, A lternator**  **V Bracket, 1**  **# 4.6350 lb**  **Al ternator**  **Trimed 4**  **V Bracket, A lternator**  **V Bracket, 1**  **# 4.6350 lb**  **Al ternator-Die**  **Cast 0**  V Large Bolt, Alt Bracket V Large Bolt, **1** Commodity **# 0.1790 lb**  Alt Bracket Pricing 0 V bolt, Medium, Alt Bracket V bolt, 2 Commodity # 0.0820 lb Medium, Alt Pricing Bracket 0 V Bolt, Small, Alt Bracket V Bolt, Small, 1 Commodity # 0.0570 lb Alt Bracket Pricing **0 V A**  **lternator, HV Wire A sm.**  **V A lternator,**  **1 #**  **23.0924 lb**

**HV Wire A**

**sm. 1**  **V Starter Generator A sm**  **V Starter 1**  **# 19.4640 lb** 

**Generator As**  **m 2**  **V Starter Generator V Starter**  **1 #**  **18.0583 lb Generator**  **3 V Housing, Starter Gen,**  **V Housing, 1**  **Al uminum Die**  **# 1.1650 lb**  **Front Starter Gen,**  **Cast Front**  **4 V Housing, Starter Gen,**  **V Housing, 1**  **Al uminum Die**  **# 1.1650 lb**  **Front Starter Gen,**  **Cast Front,**  **Wa shed** 


## Design Profit

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Page 1 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Housing, Starter Gen, V Housing,**  **Al uminum Die**  

### # **Front Starter Gen,**  **Cast Front,**  **Machined 6**  **V Housing, Starter Gen, V Housing,**  **1 Al**  **uminum Die #**  **Front Starter Gen,**  **Cast Front, Trim**  **7** V Housing, Starter Gen, Front V Housing, **1** Aluminum - **#** Starter Gen, # Front, Die Cast **3 V Bearing, Starter Gen, Rotor**  **V Bearing, 1**  **Commodity #**  **0.2400 lb Front**  **Starter Gen, Pricing**  **Rotor Front 3**  **V Bearing Retainer, Starter V Bearing**  **1 Steel - 1008**  **# 0.1101 lb**  **Gen, Front Bearing Retainer,**  **Starter Gen, Front Bearing**  **4 V Bearing Retainer, Starter**  **V Bearing 1**  **Steel - 1008 #**  **0.1101 lb Gen, Front Bearing**  **Retainer, Starter Gen,**  **Front Bearing-Mac**  **5 V Bearing Retainer, Starter**  **V Bearing 1**  **Steel - 1008 #**  **Gen, Front Bearing Retainer,**  **Starter Gen, Front**  **Bearing-Sta 6**  V Bearing Retainer, Starter V Bearing **1** Steel - 1008 **#** Gen, Front Bearing Retainer, Starter Gen, Front Bearing-Mat
3 V Bolt, Starter Gen, Bearing V Bolt, Starter 3 Commodity # 0.0074 lb Retainer, M5 x 15 Gen, Bearing Pricing Retainer, M5 x # **3 V Rotor & Slipring A**  **sm, V Rotor &**  **1 #**  **8.4850 lb Starter Generator**  **Slipring A sm,**  **Starter Generator**  **4 V Rotor & Core A**  **sm, Starter V Rotor &**  **1 #**  **8.3323 lb Generator**  **Core A sm,**  **Starter Generator**  

## Design Profit

®
Page 2 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Rotor & Core A**

**sm, OD V Rotor &**  

### # **Turn & Balance Core A**  **sm, OD Turn &**  **Balance 6**  **V Shaft, Starter Gen, Rotor V Shaft,**  **1 Steel - 4140**  **# As**  **m Starter Gen,**  **Rotor A sm**  **7 V Shaft, Starter Gen, Rotor**  **V Shaft, 1**  **Steel - 4140 #**  **As m, Turned**  **Starter Gen, Rotor A**  **sm, Turned** **8** V Shaft, Starter Gen, Rotor V Shaft, Starter **1** Steel - 4140 Asm, Steel Gen, Rotor Asm, Steel **6 V Pole, Starter Gen, Rotor**  **V Pole, Starter 1**  **Nodular Iron #**  **As m**  **Gen, Rotor As**  **m 7**  **V Pole, Starter Gen, Rotor V Pole, Starter**  **1 Nodular Iron**  **# Wa**  **sh Gen, Rotor**  **As m-Wash**  **8 V Pole, Starter Gen, Rotor**  **V Pole, Starter 1**  **Nodular Iron Machining**  **Gen, Rotor As**  **m Machining**  **9 V Pole, Starter Gen, Rotor**  **V Pole, Starter 1**  **Nodular Iron DeGate**  **Gen, Rotor As**  **m-DeGate #**  **V Pole, Starter Gen, Rotor V Pole, Starter**  **1 Nodular Iron**  **Sand Removal Gen, Rotor**  **As m-Sand**  **Removal 11**  V Pole, Starter Gen, Rotor V Pole, Starter **1** Nodular Iron Sand Removal Gen, Rotor Asm-Material 11 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron Energy Gen, Rotor Asm-Energy 11 V Pole, Starter Gen, Rotor Lost V Pole, Starter 1 Nodular Iron Sand Gen, Rotor Asm-Lost Sand



## Design Profit

®
Page 3 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Winding A**

**sm, Starter V Winding**  

### # **Generator, Rotor As**  **m, Starter Generator,**  **Rotor 7**  **V Winding Bobbin, Starter V Winding**  **1 Ny**  **lon 6/6 #**  **Gen, Rotor A**

**sm Bobbin,** 

**Starter Gen, Rotor A**  **sm 8**  V W inding Bobbin, Starter V W inding **1** PA66 Gen, Rotor Asm, Material Bobbin, Starter Gen, Rotor Asm, Material **7 V Wire, Rotor, Starter Gen**  **V Wire, Rotor, 1**  **Commodity #**  **Starter Gen Pricing**  **7 V Tape, Rotor, Starter Gen,**  **V Tape, Rotor, 1**  **Commodity #**  **Cloth Ty pe**  **Starter Gen, Pricing**  **Cloth Ty pe**  **6 V Pole, Starter Gen, Rotor**  **V Pole, Starter 1**  **Nodular Iron #**  **As m**  **Gen, Rotor As**  **m 7**  **V Pole, Starter Gen, Rotor V Pole, Starter**  **1 Nodular Iron**  **# Wa**  **sh Gen, Rotor**  **As m-Wash**  **8 V Pole, Starter Gen, Rotor**  **V Pole, Starter 1**  **Nodular Iron Machining**  **Gen, Rotor As**  **m Machining**  **9 V Pole, Starter Gen, Rotor**  **V Pole, Starter 1**  **Nodular Iron DeGate**  **Gen, Rotor As**  **m-DeGate #**  **V Pole, Starter Gen, Rotor V Pole, Starter**  **1 Nodular Iron**  **Sand Removal Gen, Rotor**  **As m-Sand**  **Removal 11**  V Pole, Starter Gen, Rotor V Pole, Starter **1** Nodular Iron Sand Removal Gen, Rotor Asm-Material 11 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron Energy Gen, Rotor Asm-Energy 11 V Pole, Starter Gen, Rotor Lost V Pole, Starter 1 Nodular Iron Sand Gen, Rotor Asm-Lost Sand 

## Design Profit

®
Page 4 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Magnet A**

**sm, Starter V Magnet**  

### # **Generator, Rotor As**  **m, Starter Generator,**  **Rotor 7**  V Magnet, Starter Generator, V Magnet, **1** Commodity **#** Rotor Starter Pricing Generator, Rotor **7 V Magnet Cover, Starter Gen,**  **V Magnet 1**  **Steel - 1008 #**  **Stamping Cover, Starter**  **Gen, Stamping**  **8** V Magnet Cover, Starter Gen, V Magnet **1** Steel - 1008 Steel Cover, Starter Gen, Steel **6 V Fan, Rear, Starter Gen,**  **V Fan, Rear, 1**  **Steel - 1008 #**  **Rotor A sm**  **Starter Gen, Rotor A**  **sm 7**  **V Fan, Rear, Starter Gen, V Fan, Rear,**  **1 Steel - 1008**  **# Rotor A**  **sm, Steel-welding Starter Gen,**  **Rotor A sm,**  **Steel-welding 8**  V Fan, Rear, Starter Gen, V Fan, Rear, **1** Steel - 1008 Rotor Asm, Steel Starter Gen, Rotor Asm, Steel **7 V Fan, Front, Starter Gen,**  **V Fan, Front, 1**  **Steel - 1008 #**  **Rotor A sm**  **Starter Gen, Rotor A**  **sm 8**  V Fan, Front, Starter Gen, V Fan, Front, **1** Steel - 1008 Rotor Asm, Steel Starter Gen, Rotor Asm, Steel **4 V Bearing Spacer, Starter**  **V Bearing 1**  **Steel - 1008 #**  **0.0212 lb Gen, Front Bearing**  **Spacer, Starter Gen,**  **Front Bearing 5**  V Bearing Spacer, Starter Gen, V Bearing **1** Steel - 1008 **#** Front Bearing, Stee Spacer, Starter Gen, Front Bearing, Stee


## Design Profit

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Page 5 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Winding to Slipring V Winding to**  

### # **Connector, Starter Gen, Roto Slipring**  **Connector, Starter Gen,**  **Roto 5**  V Terminal, Overmold, Starter V Terminal, **2** Commodity **#** Gen, Rotor, Copper Overmold, Price Starter Gen, Rotor, Copper 5 V Base, Slipring Connector, V Base, 1 Polyphenylene # Starter Gen, Rotor, Ma Slipring Sulfide (PPS) Connector, Starter Gen, Rotor, Ma **4 V Slipring A** 

**sm, Starter Gen, V Slipring**  **1 #**  **0.0295 lb Rotor**  **As m, Starter**  **Gen, Rotor 5**  **V Slipring Base, Starter Gen, V Slipring**  **1 Poly**  **pheny len**  **# Rotor**  **Base, Starter e Sulfide**  **Gen, Rotor (PPS)**  **6** V Slipring Base, Starter Gen, V Slipring **1** Polyphenylene **#** Rotor, Material Base, Starter Sulfide (PPS) Gen, Rotor, Material **5 V Wire, Red, Rotor, Starter**  **V Wire, Red, 1**  **Commodity #**  **Gen Rotor, Starter**  **Pricing Gen**  **5 V Wire, Black, Rotor, Starter**  **V Wire, Black, 1**  **Commodity #**  **Gen Rotor, Starter**  **Pricing Gen**  **5 V Slipring Base, Starter Gen,**  **V Slipring, 2**  **Copper #**  **Rotor Starter Gen,**  **Rotor 6**  V Slipring, Starter Gen, Rotor, V Slipring, **1** Copper **#** Copper Starter Gen, Rotor, Copper **4 V Bearing, Starter Gen, Rotor**  **V Bearing, 1**  **Commodity #**  **0.0780 lb Rear**  **Starter Gen, Pricing**  **Rotor Rear 4**  **V Bearing Retainer, Starter V Bearing**  **1 Steel - 1008**  **# 0.0026 lb**  **Gen, Rear Bearing Retainer,**  **Starter Gen, Rear Bearing**  

## Design Profit

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Page 6 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Bearing Retainer, Starter V Bearing 

### 1 Steel - 1008 

### # Gen, Material Retainer, Starter Gen, Material 4 V Nut, Starter Gen, M6 V Nut, Starter 1 Commodity # 0.0048 lb Gen, M6 Pricing **3 V Stator A** 

**sm, Starter V Stator A**  **sm, 1**  **# 3.9200 lb**  **Generator Starter**  **Generator 4**  **V Stator Core A**

**sm, Starter V Stator Core**  **1 #**  **2.1250 lb Generator**  **As m, Starter**  **Generator 5**  **V Stator Core A**

**sm, Starter V Stator Core**  **1 Steel - 1018**  **# Gen, Stacked**  **As m, Starter**  **Gen, Stacked 6**  **V Stator Core Plate, Starter V Stator Core**  **# Steel - 1018**  **# Gen, Stamped**  **Plate, Starter Gen, Stamped**  **7** V Stator Core Plate, Starter V Stator Core **1** Steel - 1018 **#** Gen, Steel Plate, Starter Gen, Steel **4 V Insulator, Cavity**  **, Starter V Insulator,**  **# Ny**  **lon 6/6 #**  **0.0008 lb Gen**  **Cavity , Starter**  **Gen 4**  **V Wire, Stator, Starter Gen V Wire, Stator,**  **3 Commodity**  **# 0.5577 lb**  **Starter Gen Pricing**  **4 V Insulator, Closeout, Starter**  **V Insulator, #**  **Ny lon 6/6**  **# 0.0004 lb**  **Gen Closeout,**  **Starter Gen 4**  V Insulator Sleeve, Starter V Insulator **3** Commodity **# 0.0007 lb**  Gen, Stator Asm Sleeve, Starter Pricing Gen, Stator Asm 4 V Terminal, Starter Gen, Stator V Terminal, 3 Commodity # 0.0141 lb Asm Starter Gen, Pricing Stator Asm 4 V Insulator Sleeve, Stator Asm, V Insulator 1 Commodity # 0.0012 lb Starter Gen, Large Sleeve, Stator Pricing Asm, Starter Gen, Large


## Design Profit

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Page 7 of #Copyright 2005© Munro & Associates, Inc.



## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Temp Sensor A**

**sm, Starter V Temp**  

### # **Gen, Stator Sensor A**  **sm, Starter Gen,**  **Stator 5**  **V Temp Sensor Wire, Starter V Temp**  **2 Commodity**  **# Gen, Stator A** 

**sm Sensor Wire,**  **Pricing**

**Starter Gen, Stator A**  **sm 5**  V Eyelet Terminal, Starter Gen, V Eyelet **2** Commodity **#** Stator Temp Sensor Terminal, Pricing Starter Gen, Stator Temp Sensor 5 V Heat Shrink Tube, Starter V Heat Shrink 2 Commodity # Gen, Stator Temp Senso Tube, Starter Pricing Gen, Stator Temp Senso 5 V Insulator Sleeve, Starter V Insulator 2 Commodity # Gen, Stator Asm Sleeve, Starter Pricing Gen, Stator Asm **5 V Thermocouple, Starter**  **V 1**  **# Gen, Stator A** 

**sm Thermocoupl** 

**e, Starter Gen, Stator A**  **sm 6**  **V Thermocouple Leads, V**  **1 Commodity**  **# Starter Gen, Stator A** 

**sm Thermocoupl**  **Pricing**

**e Leads, Starter Gen,**  **Stator A sm**  **6** V Heat Shrink Tube, Starter V Heat Shrink **1** Commodity **#** Gen, Stator Temp Senso Tube, Starter Pricing Gen, Stator Temp Sen-1 5 V Heat Shrink Tube, W eather V Heat Shrink 2 Commodity # Pack, Stator Temp Sens Tube, W eather Pricing Pack, Stator Temp Sen 4 V Insulator String, Starter Gen, V Insulator # Commodity # 0.0001 lb Stator Asm String, Starter Pricing Gen, Stator Asm 

## Design Profit

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Page 8 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Housing, Starter Gen, Rear V Housing,**  **Al uminum Die**  **Starter Gen, Cast** **Rear 4**  **V Housing, Starter Gen, Rear V Housing,**  **1 Al**  **uminum Die #**  **1.7000 lb Starter Gen,**  **Cast Wa**  **shed 5**  **V Housing, Starter Gen, Rear V Housing,**  **1 Al**  **uminum Die #**  **Starter Gen, Cast**  **Machined 6**  **V Housing, Starter Gen, Rear V Housing,**  **1 Al**  **uminum Die #**  **Starter Gen, Cast**  **Trim 7**  V Housing, Starter Gen, Rear V Housing, **1** Aluminum - **#** Starter Gen, # Die Cast 7 V Sleeve Bearing Overmolded V Sleeve 1 Steel Tube # Bearing Overmolded 3 V Bolt, Starter Gen, M5 x 80 V Bolt, Starter 6 Commodity # 0.0259 lb Gen, M5 x 80 Pricing **3 V Boot, Starter Generator, 3**  **V Boot, 3**  **SBR #**  **0.0210 lb Phase Terminal**  **Starter Generator, 3**  **Phase Terminal**  **4** V Boot, Starter Generator, 3 V Boot, Starter **1** SBR **# 0.0210 lb**  Phase Terminal Generator, 3 PhaseTerminalMateri **3 V Terminal Block A**  **sm, V Terminal**  **1 Poly**  **pheny len**  **# 0.6705 lb**  **Starter Generator, 3 Phase T Block A**  **sm, e Sulfide**  **Starter (PPS)**  **Generator, 3 Phase T**  **4 V Terminal Block A**  **sm, V Terminal**  **1 Poly**  **pheny len**  **# 0.4605 lb**  **Starter Generator, 3 Phase T Block A**  **sm, e Sulfide**  **Starter (PPS)**  **Generator, 3 Phase-P** 



## Design Profit

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Page 9 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Terminal Block Asm, Starter V Terminal 

### 1 Polyphenylene 

### # Generator, 3 Phase T Block Asm, Sulfide (PPS) Starter Generator, 3 Phase-M 4 V Brass Threaded Insert Small V Brass 5 Commodity # 0.0100 lb Threaded Pricing Insert Small 4 V Brass Threaded Insert Large V Brass 8 Commodity # 0.0200 lb Threaded Pricing Insert Large3 V Bolt, Starter Gen, M6 x 18 V Bolt, Starter 4 Commodity # 0.0130 lb Gen, M6 x 18 Pricing **3 V Grommet, Starter**  **V Grommet, 1**  **SBR #**  **0.0072 lb Generator, Internal Regulator**  **Starter W**  **Generator, Internal**  **Regulator W 4**  V Grommet, Starter Generator, V Grommet, **1** SBR **# 0.0072 lb**  Internal Regulator W Starter Generator, Internal Regulator-M 3 V Base Gasket, Starter V Base 1 Commodity # 0.0012 lb Generator, Internal Regulat Gasket, Starter Pricing Generator, Internal Regulat **3 V Internal Regulator A**  **sm, V Internal**  **1 Poly**  **pheny len**  **# 0.1828 lb**  **Starter Generator Regulator**  **e Sulfide As**  **m, Starter (PPS)**  **Generator 4**  **V Internal Regulator A sm,**  **V Internal 1**  **Poly pheny**  **len #**  **0.1704 lb Starter Generator**  **Regulator e Sulfide**  **As m, Starter**  **(PPS) Generator**  **Solder 5**  **V Internal Regulator A sm,**  **V Internal 1**  **Poly pheny**  **len #**  **Starter Generator Regulator**  **e Sulfide As**  **m, Starter (PPS)** **Generator Mold**  

## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Internal Regulator Asm, V Internal 

### 1 Polyphenylene 

### # Starter Generator Regulator Sulfide (PPS) Asm, StarterGeneratorMateri 6 V 4 Pin Terminal Strip V 4 Pin 1 Commodity # Terminal Strip Pricing 5 V Anti-Crush Sleeve PEB mid V Anti-Crush 3 Commodity # housing Sleeve PEB Pricing mid housing 4 V Brush Spring V Brush Spring 2 Commodity # 0.0011 lb Pricing **4 V Regulator Brush A**  **sm. V Regulator**  **2 #**  **0.0051 lb**

**Brush A sm.**  **5** V Regulator Brush V Regulator **1** Commodity **#** Brush Pricing 5 V Copper W ire - Brushes V Copper W ire 1 Commodity # - Brushes Pricing 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity # 0.0070 lb Gen, M5 x 15 Pricing**3 V Brush Cover, Starter**  **V Brush 1**  **PBT #**  **0.0189 lb Generator, Internal Regulat**  **Cover, Starter Generator,**  **Internal Regulat**  **4** V Brush Cover, Starter V Brush Cover, **1** PPS **# 0.0189 lb**  Generator, Internal Regulat Starter Generator, Internal Regul-1 3 V Dust Seal, Starter Generator, V Dust Seal, 1 Commodity # 0.0031 lb Internal Regulator Starter Pricing Generator, Internal Regulator 3 V Bolt, Starter Gen, M4 x 8 V Bolt, Starter 2 Commodity # 0.0070 lb Gen, M4 x 8 Pricing **3 V Cover, Starter Gen,**  **V Cover, 1**  **Al uminum Die**  **# 0.7618 lb**  **Internal Regulator Starter Gen,**  **Cast Internal**  **Regulator**


## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Cover, Starter Gen, V Cover,**  **Al uminum Die**  

### # **Internal Regulator Starter Gen,**  **Cast Internal** **Regulator Wa**  **shed 5**  **V Cover, Starter Gen, V Cover,**  **1 Al**  **uminum Die #**  **Internal Regulator Starter Gen,**  **Cast Internal** **Regulator Machined**  **6 V Cover, Starter Gen,**  **V Cover, 1**  **Al uminum Die**  **# Internal Regulator**  **Starter Gen, Cast**  **Internal Regulator**  **Trimmed 7**  V Cover, Starter Gen, Internal V Cover, **1** Aluminum - **#** Regulator Starter Gen, # Internal Regulator-Die Cast 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity # 0.0070 lb Gen, M5 x 15 Pricing **3 V Duckbill Breather, Starter**  **V Duckbill 1**  **SBR #**  **0.0016 lb Gen, Internal Reg Cov**  **Breather, Starter Gen,**  **Internal Reg Cov**  **4** V Duckbill Breather, Starter V Duckbill **1** SBR **# 0.0016 lb**  Gen, Internal Reg Cov Breather,Starter Gen, Internal Reg C-M 3 V W asher, Starter Gen, M6 V W asher, 1 Commodity # 0.0004 lb Shim Starter Gen, Pricing M6 Shim **3 V Resolver Motor A**  **rmature V Resolver**  **1 Steel - 1018**  **# 0.0332 lb**  **As m, Starter Gen**  **Motor Ar**  **mature As**  **m, Starter Gen**  **4 V Resolver Core Plate,**  **V Resolver #**  **Steel - 1018 #**  **0.0021 lb Starter Gen, Stamped**  **Core Plate, Starter Gen,**  **Stamped** 

## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Resolver Core Plate, Starter V Resolver 

### 1 Steel - 1018 

### # Gen, Steel Core Plate, Starter Gen, Steel 3 V Nut, Starter Gen, M5 V Nut, Starter 1 Commodity # 0.0034 lb Gen, M5 Pricing **3 V Resolver Motor Sensor**  **V Resolver 1**  **# 0.1609 lb**  **As m, Starter Gen**  **Motor Sensor As**  **m, Starter Gen**  **3 V Bracket, Starter Gen,**  **V Bracket, 1**  **Steel - 1008 #**  **0.0545 lb V Bracket, Starter Gen,**  **V Bracket, Steel - 1008**  **0.0545 lb Resolver Motor Sensor**  **Starter Gen, Resolver**  **Motor Sensor 3**  V Bolt, Starter Gen, M5 x 15 V Bolt, Starter **3** Commodity **# 0.0070 lb**  Gen, M5 x 15 Pricing **3 V Cover A** 

**sm, Starter Gen, V Cover A**  **sm, 1**  **Steel - 1008 #**  **0.1215 lb Resolver Motor**  **Starter Gen, Resolver**  **Motor 4**  **V Cover A**

**sm, Starter Gen, V Cover A**  **sm, 1**  **Steel - 1008 #**  **0.1140 lb Resolver Motor-Wash**  **Starter Gen, Resolver**  **Motor-Wash 5**  **V Cover A**

**sm, Starter Gen, V Cover A**  **sm, 1**  **Steel - 1008 #**  **Resolver Motor-Stamping Starter Gen,**  **Resolver Motor**  **Stamping 6**  V Cover Asm, Starter Gen, V Cover Asm, **1** Steel - **#** Resolver Motor-Stamping Starter Gen, Galvinized Resolver Motor-Stampin -M 4 V Label - Cover Asm. V Label - 1 Commodity # 0.0000 lb Cover Asm. Pricing 4 V Seal - Cover Asm. V Seal - Cover 1 Commodity # 0.0075 lb Asm. Pricing3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity # 0.0070 lb Gen, M5 x 15 Pricing **3 V Bracket, Starter Gen, Elect**  **V Bracket, 1**  **Steel - 1008 #**  **0.0126 lb Harness**  **Starter Gen, Elect Harness**  

## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Bracket, Starter Gen, Elect V Bracket,**  **Steel - 1008** 

### # **Harness Starter Gen,**  **Elect Harness**  **Stamping 5**  V Bracket, Starter Gen, Elect V Bracket, **1** Steel - **#** Harness Starter Gen, Galvinized ElectHarnessStamping-Mat 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 2 Commodity # 0.0070 lb Gen, M5 x 15 Pricing 2 V W asher, Starter Gen, Pulley V W asher, 1 Commodity # 0.0239 lb Starter Gen, Pricing Pulley **2 V Pulley** 

**A sm, Starter**  **V Pulley A**  **sm, 1**  **# 1.3158 lb**  **Generator Starter**  **Generator 3**  **V Insert Pulley**

**A sm, Starter**  **V Insert 1**  **Stainless #**  **0.0508 lb Generator**  **Pulley A**  **sm, Steel - 304**  **Starter Generator**  **4 V Insert Pulley** 

**A sm, Starter**  **V Insert 1**  **Stainless #**  **0.0508 lb Generator**  **Pulley A**  **sm, Steel - 304**  **Starter Generator**  **Machined 5**  V Insert Pulley Asm, Starter V Insert Pulley **1** Stainless Steel **#** Generator Asm, Starter #GeneratorMaterial **3 V Pulley** 

**Base A sm, Starter**  **V Pulley Base**  **1 Stainless**  **# 1.2650 lb**  **Generator As**  **m, Starter Steel - 304**  **Generator 4**  **V Pulley**

**Base A sm, Starter**  **V Pulley Base**  **1 Stainless**  **# 1.2650 lb**  **Generator-Machined As**  **m, Starter Steel - 304** **Generator Machined**  **5** V Pulley Base Asm, Starter V Pulley Base **1** Stainless Steel **#** Generator-Material Asm, Starter #GeneratorMaterial 

## Design Profit

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Page # of #Copyright 2005© Munro & Associates, Inc.



## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Nut, Starter Gen, Pulley V Nut, Starter 

### 1 Commodity Gen, Pulley Pricing **1 V HV Wire, Black**  **V HV Wire, 1**  **Commodity #**  **0.9250 lb Black**  **Prcing 1**  **V HV Wire, Red V HV Wire,**  **1 Commodity**  **# 1.0700 lb**  **Red Prcing**  **1 V HV Wire, White**  **V HV Wire, 1**  **Commodity #**  **1.0150 lb White**  **Prcing 1**  V Bolt, HV W ire to Alternator V Bolt, HV **3** Commodity **# 0.0112 lb**  Wi re to Pricing Alternator 1 V Bolt, Large W ire to Alt V Bolt, Large 3 Commodity # 0.0130 lb Wi re to Alt Pricing 1 V Rubber Insert, Under Cover V Rubber 2 Commodity # 0.0035 lb Insert, Under Pricing Cover **1 V Cover, 36V Wires,**  **V Cover, 36V 1**  **# 0.2010 lb**  **Al ternator**  **Wires, Al**  **ternator 1**  V Bolt, Cover, Alternator W ires V Bolt, Cover, **4** Commodity **# 0.0070 lb**  Alternator Pricing Wi res **1 V Retaining Bracket, 36V**  **V Retaining 1**  **Steel - 1008 #**  **0.0660 lb Wires**  **Bracket, 36V Wires**  **2 V Retaining Bracket, 36V**  **V Retaining 1**  **Steel - 1008 #**  **0.0660 lb Wires, Stamping**  **Bracket, 36V Wires,**  **Stamping 3**  V Retaining Bracket, 36V V Retaining **1** Steel - 1008 **# 0.0660 lb**  Wi res, Material Bracket, 36V Wi res, Material 1 V Bolt, Bracket, Back of V Bolt, 2 Commodity # 0.0110 lb Alt/Gen Bracket, Back Pricing of Alt/Gen 1 V Clamp, 3 HV W ires to Alt V Clamp, 3 HV 1 Commodity # 0.0650 lb Wi res to Alt Pricing **1 V Bracket, For 3 HV Wire**  **V Bracket, For 1**  **Steel - 1008 #**  **0.1400 lb Clamp**  **3 HV Wire Clamp** 


## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Bracket, For 3 HV Wire V Bracket, For**  **Steel - 1008 Clamp, Washed**  **3 HV Wire Clamp,**  **Wa shed**  **3 V Bracket, For 3 HV Wire**  **V Bracket, For 1**  **Steel - 1008 #**  **0.1400 lb Clamp, Machined**  **3 HV Wire Clamp,**  **Machined 4**  **V Bracket, For 3 HV Wire V Bracket, For**  **1 Steel - 1008**  **# 0.1400 lb**  **Clamp, Stamped 3 HV Wire**  **Clamp, Stamped**  **5** V Bracket, For 3 HV W ire V Bracket, For **1** Steel - 1008 **#** Clamp, Material 3 HV W ire Clamp, Material 1 V Bolt, Clamp 3 HV wires V Bolt, Clamp 1 Commodity # 0.0168 lb 3 HV wires Pricing 0 V Bolt, Alternator to bracket, V Bolt, 1 Commodity # 0.1050 lb Short Alternator to Pricing bracket, Short 0 V Bolt, Alternator to bracket, V Bolt, 2 Commodity # 0.1350 lb Long Alternator to Pricing bracket, Long **0 V Tensioner, Belt**  **V Tensioner, 1**  **# 4.1258 lb**  **Belt 1**  **V Tensioner, Base V Tensioner,**  **1 Al**  **uminum #**  **1.1796 lb Base**  **2 V Tensioner, Base**  **V Tensioner, 1**  **Al uminum**  **# 0.0000 lb**  **Base-Machine 3**  **V Tensioner, Base V Tensioner,**  **1 Al**  **uminum #**  **0.0000 lb Base-Trim**  **4 V Tensioner, Base**  **V Tensioner, 1**  **Al uminum**  **# 0.0000 lb**  **Base-Cast 5**  V Tensioner, Base V Tensioner, **1** Aluminum **#** Base-Material **1 V Sleeve , Teflon Small**  **V Sleeve , 2**  **PMP Plastic #**  **0.0045 lb Teflon Small**  **Metal Plastic 2**  **V Sleeve , Teflon Small V Sleeve ,**  **1 PMP Plastic**  **# 0.0000 lb**  **Teflon Metal Plastic** **Small Stamping**  

## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

3 V Sleeve , Teflon Small V Sleeve , 

### 1 PMP Plastic Teflon Metal Plastic Small-Material 1 V Tensioner, Spring V Tensioner, 1 Commodity # 0.2223 lb Spring Pricing **1 V Lock, Tensioner A**  **sm V Lock,**  **1 #**  **0.0430 lb**

**Tensioner As**  **m 2**  V Lock, Tensioner Asm V Lock, **1** Teflon **# 0.0000 lb**  Tensioner Asm-1**2 V Lock, Tensioner**  **V Lock, 1**  **# 0.0430 lb** **Tensioner Wa**  **sh 3**  **V Lock, Tensioner V Lock,**  **1 #**  **0.0430 lb Tensioner**  **Trim 4**  **V Lock, Tensioner V Lock,**  **1 #**  **0.0430 lb Tensioner**  **Cast 5**  V Lock, Tensioner V Lock, **1** Aluminum - **#** Tensioner- # Material **1 V Tensioner, Base Cover**  **V Tensioner, 1**  **Al uminum**  **# 0.2540 lb**  **Base Cover 2**  **V Tensioner, Base Cover V Tensioner,**  **1 Al**  **uminum #**  **0.0000 lb Base** **Cover Machined**  **3 V Tensioner, Base Cover**  **V Tensioner, 1**  **Al uminum**  **# 0.0000 lb**  **Base Cover-Trim**  **4 V Tensioner, Base Cover**  **V Tensioner, 1**  **Al uminum**  **# 0.0000 lb**  **Base Cover-Cast**  **5** V Tensioner, Base Cover V Tensioner, **1** Aluminum **#** Base Cover-Material 1 V Tensioner, Bolt V Tensioner, 1 Commodity # 0.1273 lb Bolt Pricing **1 V Sleeve , Teflon, Large**  **V Sleeve , 1**  **PMP Plastic #**  **0.0000 lb Teflon, Large**  **Metal Plastic** 

## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**V Sleeve , Teflon, Large V Sleeve ,**  **PMP Plastic Teflon,**  **Metal Plastic Large**  **Stamping 3**  V Sleeve , Teflon, Large V Sleeve , **1** PMP Plastic **# 0.0000 lb**  Teflon, Metal Plastic Large-Material **1 V Sleeve , Teflon, Hat, Large**  **V Sleeve , 1**  **PMP Plastic #**  **0.0141 lb Teflon, Hat,**  **Metal Plastic Large**  **2 V Sleeve , Teflon, Hat, Large**  **V Sleeve , 1**  **PMP Plastic #**  **0.0000 lb Teflon, Hat,**  **Metal Plastic Large**  **Stamping 3**  V Sleeve , Teflon, Hat, Large V Sleeve , **1** PMP Plastic **# 0.0000 lb**  Teflon, Hat, Metal Plastic Large-Material 1 V O-Ring, Tensioner V O-Ring, 1 Commodity # 0.0024 lb Tensioner Pricing 1 V W asher, Tensioner, 1 V W asher, 1 Commodity # 0.0176 lbTensioner, 1 Pricing 1 V W asher, Tensioner, 2 V W asher, 1 Commodity # 0.0237 lb Tensioner, 2 Pricing **1 V Washer, Tensioner, Cover**  **V Washer, 1**  **# 0.0509 lb**  **As m**  **Tensioner, Cover A**  **sm 2**  **V Washer, Tensioner, Cover V Washer,**  **1 Ny**  **lon #**  **0.0037 lb Tensioner,**  **Cover 3**  V W asher, Tensioner, Cover V W asher, **1** Nylon **# 0.0000 lb**  Tensioner, Cover-Material 2 V W asher, Tensioner, Cover V W asher, 1 Commodity # 0.0472 lb Wa sher Tensioner, Pricing Cover W asher **1 V Sleeve , A**  **lternator Mount, V Sleeve ,**  **1 Steel**  **# 0.0156 lb**  **Small Al**  **ternator Mount, Small**  **2** V Sleeve , Alternator Mount, V Sleeve , **1** Steel Tube **# 0.0000 lb**  Small Alternator Mount,SmallStamping 

## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight**

**V Sleeve , A lternator Mount,**  **V Sleeve , Steel**  

### # **Large Al**  **ternator Mount, Large**  **2 V Sleeve , A**  **lternator Mount, V Sleeve ,**  **1 Steel**  **# 0.0000 lb**  **Large Al**  **ternator Mount,** **Large Machined**  **3** V Sleeve , Alternator Mount, V Sleeve , **1** Steel - 1018 **# 0.0000 lb**  Large Alternator Mount, Large-Material **1 V Tensioner, Pulley**  **A sm**  **V Tensioner, 2**  **# 0.9124 lb** 

**Pulley A**  **sm 2**  **V Tensioner, Pulley V Tensioner,**  **1 Steel**  **# 0.6737 lb**  **Pulley 3**  **V Tensioner, Pulley V Tensioner,**  **1 Steel**  **# 0.0000 lb**  **Pulley -W**  **ash 4**  **V Tensioner, Pulley V Tensioner,**  **1 Steel**  **# 0.0000 lb**  **Pulley**   ** Machining** **5** V Tensioner, Pulley V Tensioner, **1** Steel - 1008 **#** Pulley-Material 2 V Tensioner, Pulley Bearing V Tensioner, 1 Commodity # 0.2387 lb Pulley Bearing Pricing **1 V Tensioner, Pulley**  **Cover V Tensioner,**  **2 Steel**  **# 0.0330 lb** 

**Pulley Cover**  **2 V Tensioner, Pulley**  **Cover V Tensioner,**  **1 Steel**  **# 0.0000 lb** 

**Pulley Cover**  **Stamping 3**  V Tensioner, Pulley Cover V Tensioner, **1** Steel **# 0.0000 lb**  Pulley Cover-Material 1 V Tensioner, Pulley Bolt V Tensioner, 2 Commodity # 0.0769 lb Pulley Bolt Pricing 1 V Tensioner, Label V Tensioner, 1 Commodity # 0.0003 lb Label Pricing 0 V Bolt Tensioner V Bolt 1 Commodity # 0.1300 lb Tensioner Pricing **0 V Belt Tensioner Spring**  **V Belt 1**  **# 0.5996 lb**  **As m.**  **Tensioner Spring A** 

**sm.** 

## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight**

**V Spring, Belt Tensioner V Spring, Belt**  **Commodity** 

### # **Tensioner Pricing**  **1 V Top Base, Belt Tensioner**  **V Top Base, 1**  **# 0.0100 lb**  **Belt Tensioner**  **2 V Top Base, Belt Tensioner**  **V Top Base, 1**  **# 0.0100 lb**  **Belt Tensioner**  **Trim 3**  **V Top Base, Belt Tensioner V Top Base,**  **1 #**  **0.0100 lb Belt** **Tensioner Casting**  **4** V Top Base, Belt Tensioner V Top Base, **1 #**  **0.0000 lb** BeltTensionerWa sh 4 V Shaft, Belt Tensioner V Shaft, Belt 1 Steel # 0.0100 lb Tensioner **1 V Bottom Base, Belt**  **V Bottom 1**  **Al uminum**  **# 0.0365 lb**  **Tensioner Base, Belt**  **Tensioner 2**  **V Bottom Base, Belt V Bottom**  **1 Al**  **uminum #**  **0.0000 lb Tensioner**  **Base, Belt Tensioner**  **Wa sh**  **3 V Bottom Base, Belt**  **V Bottom 1**  **Al uminum**  **# 0.0000 lb**  **Tensioner Base, Belt** **Tensioner Machined**  **4 V Bottom Base, Belt**  **V Bottom 1**  **Al uminum**  **# 0.0000 lb**  **Tensioner Base, Belt** **Tensioner Trim**  **5 V Bottom Base, Belt**  **V Bottom 1**  **Al uminum**  **# Tensioner**  **Base, Belt Tensioner**  **Cast 6**  V Bottom Base, Belt Tensioner V Bottom **1** Aluminum **#** Base, BeltTensionerMaterial 

## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

V Sleeve, Shaft, Belt Tensioner V Sleeve, 

### 1 Steel - 1060 Shaft, Belt Tensioner **2 V Sleeve , Teflon, Belt**  **V Sleeve , 1**  **PMP Plastic #**  **0.0125 lb Tensioner**  **Teflon, Belt Metal Plastic**  **Tensioner 3**  **V Sleeve , Teflon, Belt V Sleeve ,**  **1 PMP Plastic**  **# 0.0000 lb**  **Tensioner Teflon, Belt**  **Metal Plastic Tensioner**  **Stamping 4**  V Sleeve , Teflon, Belt V Sleeve , **1** PMP Plastic **# 0.0000 lb**  Tensioner Teflon, Belt Metal PlasticTensionerMaterial **1 V Retainer Clip, Belt**  **V Retainer 1**  **Steel #**  **0.0100 lb Tensioner Spring**  **Clip, Belt Tensioner**  **Spring 2**  **V Retainer Clip, Belt V Retainer**  **1 Steel**  **# 0.0100 lb**  **Tensioner Spring Clip, Belt**  **Tensioner Spring**  **Stamping 3**  V Retainer Clip, Belt Tensioner V Retainer **1** Steel - 1018 **# 0.0100 lb**  Spring Clip, Belt Tensioner Spring-Material 1 V Shaft Seal, Belt Tensioner V Shaft Seal, 1 Commodity # 0.0044 lb Spring Belt Tensioner Pricing Spring 1 V Valve, Belt Tensioner Spring V Valve, Belt 1 Commodity # 0.0048 lb Tensioner Pricing Spring 1 V Shaft Spring, Belt Tensioner V Shaft Spring, 1 Commodity # 0.0032 lb Spring Belt Tensioner Pricing Spring **0 V Sleeve w/coating, Spring**  **V Sleeve 1**  **# 0.0031 lb**  **Damper w/coating,**  **Spring Damper**  **1** V Sleeve, Coating, Spring V Sleeve, **1** SBR **# 0.0000 lb**  Coating, Spring 

## Design Profit

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Page # of #Copyright 2005© Munro & Associates, Inc.



## V Generator/A **lternator Level**  **Sy mbol Name**  **Number Qty**  **Material Piece Cost**  **Weight**

**V Sleeve, Coating, Inner V Sleeve,**  **Steel** 

### # **Coating, Inner 2**  **V Sleeve, Coating, Inner V Sleeve,**  **1 Steel**  **# 0.0000 lb**  **Coating, Inner**  **Machining 3**  V Sleeve, Coating, Inner V Sleeve, **1** Steel - 1018 **# 0.0000 lb**  Coating, Inner-Material 0 V Sleeve , Spring Damper V Sleeve , 1 Commodity # 0.0330 lb Spring Damper Pricing 0 V Bolt, Belt Damper, Long V Bolt, Belt 1 Commodity # 0.0560 lb Damper, Long Pricing 0 V Bolt, Belt Damper, Short V Bolt, Belt 1 Commodity # 0.0480 lb Damper, Short Pricing 0 V Belt, Alt/AC V Belt, Alt/AC 1 # 0.2540 lb



## Assembly Totals 

## Report Totals **Preassembled Totals An**  **aly zed Subs:**  # 

### Piece Cost (Total): # **Unanaly zed Subs:**  # 

### Weight (Total): 33.7519 lb **Parts:** # **Fasteners:** # **Parts+Unanaly**

**zed:** #



## Design Profit

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Page # of # Copyright 2005© Munro & Associates, Inc.

### Piece Cost **Weight (Total)**

**(Total)** 

# 4.6350 lb **4.6350 lb**
**4.6350 lb #**  **4.6350 lb**

**4.6350 lb #**  **4.6350 lb**

**4.6350 lb #**  **4.6350 lb**

**4.6350 lb #**  **4.6350 lb**

**# 0.1790 lb** 
# 0.1640 lb

# 0.0570 lb
**# 23.0924 lb** 
**19.4640 lb #**  **19.4640 lb**

**18.0583 lb #**  **18.0583 lb**
**1.1650 lb #**  **1.1650 lb**

**1.1650 lb #**  **1.1650 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total) 1.1650 lb**  **# 1.1650 lb** **1.1650 lb #**  **1.1650 lb**

**0.0000 lb #**  **0.0000 lb**

**0.2400 lb #**  **0.2400 lb**

**0.1101 lb #**  **0.1101 lb**

**0.1101 lb #**  **0.1101 lb**

**0.1101 lb #**  **0.1101 lb**

**0.1101 lb #**  **0.1101 lb**

0.0074 lb # 0.0222 lb

**8.4850 lb #**  **8.4850 lb**

**8.3323 lb #**  **8.3323 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total) 8.3323 lb**  **# 8.3323 lb** 

**0.5341 lb #**  **0.5341 lb**

**0.5341 lb #**  **0.5341 lb #**  **0.5341 lb #**  **0.5341 lb**

**2.7000 lb #**  **2.7000 lb**

**2.7000 lb #**  **2.7000 lb**

**# 2.7000 lb**  **# 2.7000 lb** 

**# 2.7000 lb**  **# 2.7000 lb** 

**# 2.7000 lb**  **# 2.7000 lb** 

**# 2.7000 lb**  **# 2.7000 lb** 

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb



### Weight **Piece Cost Weight (Total)** 

**(Total) 1.5750 lb**  **1.5750 lb**

**0.0452 lb #**  **0.0452 lb**

**# 0.0452 lb**  **# 0.0452 lb** 

**1.4848 lb #**  **1.4848 lb**
**0.0450 lb #**  **0.0450 lb**

**2.7000 lb #**  **2.7000 lb 2.7000 lb**  **# 2.7000 lb** 

**# 2.7000 lb**  **# 2.7000 lb** 

**# 2.7000 lb**  **# 2.7000 lb** 

**# 2.7000 lb**  **# 2.7000 lb** 

**# 2.7000 lb**  **# 2.7000 lb** 

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb



### Weight **Piece Cost Weight (Total)** 

**(Total) 0.0377 lb**  **0.6032 lb**

**0.0343 lb #**  **0.5488 lb**

**0.0034 lb #**  **0.0544 lb**

**# 0.0034 lb**  **# 0.0544 lb** 

**0.2200 lb #**  **0.2200 lb**

**0.0900 lb #**  **0.0900 lb**

**# 0.0900 lb**  **# 0.0900 lb** 

**0.1300 lb #**  **0.1300 lb #**  **0.1300 lb #**  **0.1300 lb**

**0.0212 lb #**  **0.0212 lb**

**0.0212 lb #**  **0.0212 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total) 0.0166 lb**  **0.0166 lb**

**0.0019 lb #**  **0.0038 lb**

0.0128 lb # 0.0128 lb

**0.0295 lb #**  **0.0295 lb**

**0.0083 lb #**  **0.0083 lb**

**0.0083 lb #**  **0.0083 lb**

**0.0009 lb #**  **0.0009 lb**

**0.0011 lb #**  **0.0011 lb**

**0.0096 lb #**  **0.0192 lb**

**0.0096 lb #**  **0.0192 lb**

**0.0780 lb #**  **0.0780 lb 0.0026 lb**  **# 0.0026 lb** 



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.0026 lb # 0.0026 lb

0.0048 lb # 0.0048 lb
**3.9200 lb #**  **3.9200 lb**

**2.1250 lb #**  **2.1250 lb**

**2.1250 lb #**  **2.1250 lb**

**0.0202 lb #**  **2.1250 lb**

**0.0202 lb #**  **2.1250 lb**

**0.0008 lb #**  **0.0384 lb**

**0.5577 lb #**  **1.6731 lb**
**0.0004 lb #**  **0.0192 lb**

**0.0007 lb #**  **0.0021 lb**

0.0141 lb # 0.0423 lb

0.0012 lb # 0.0012 lb

### Weight **Piece Cost Weight (Total)**  **(Total) 0.0014 lb**  **0.0014 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

0.0000 lb # 0.0000 lb

0.0007 lb # 0.0014 lb

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

0.0000 lb # 0.0000 lb

0.0001 lb # 0.0018 lb



### Piece Cost **Weight (Total) (Total)**  **1.7000 lb 1.7000 lb** **1.7000 lb #**  **1.7000 lb**

**1.7000 lb #**  **1.7000 lb**

**1.7000 lb #**  **1.7000 lb**

**1.7000 lb #**  **1.7000 lb**

0.0000 lb # 0.0000 lb

0.0259 lb # 0.1554 lb
**0.0210 lb #**  **0.0630 lb**

**0.0210 lb #**  **0.0630 lb**

**0.6705 lb #**  **0.6705 lb**

**0.4605 lb #**  **0.4605 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.4605 lb # 0.4605 lb

0.0100 lb # 0.0500 lb

0.0200 lb # 0.1600 lb0.0130 lb # 0.0520 lb

**0.0072 lb #**  **0.0072 lb**

**0.0072 lb #**  **0.0072 lb**

0.0012 lb # 0.0012 lb

**0.1828 lb #**  **0.1828 lb**

**0.1704 lb #**  **0.1704 lb**

**0.1704 lb #**  **0.1704 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.1704 lb 0.1704 lb

0.0000 lb # 0.0000 lb
0.0000 lb # 0.0000 lb

0.0011 lb # 0.0022 lb
**0.0051 lb #**  **0.0102 lb**
**0.0047 lb #**  **0.0094 lb**
0.0004 lb # 0.0008 lb
0.0070 lb # 0.0210 lb**0.0189 lb #**  **0.0189 lb**

**0.0189 lb #**  **0.0189 lb**

0.0031 lb # 0.0031 lb

0.0070 lb # 0.0140 lb
**0.7618 lb #**  **0.7618 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total) 0.7618 lb**  **0.7618 lb**

**0.7618 lb #**  **0.7618 lb**

**0.7618 lb #**  **0.7618 lb**

**0.7618 lb #**  **0.7618 lb**

0.0070 lb # 0.0210 lb
**0.0016 lb #**  **0.0016 lb**

**0.0016 lb #**  **0.0016 lb**0.0004 lb # 0.0004 lb

**0.0332 lb #**  **0.0332 lb**

**0.0021 lb #**  **0.0332 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total)** 0.0021 lb # 0.0332 lb

0.0034 lb # 0.0034 lb
**0.1609 lb #**  **0.1609 lb**

**0.0545 lb #**  **0.0545 lb**

**0.0070 lb #**  **0.0210 lb**
**0.1215 lb #**  **0.1215 lb**

**0.1140 lb #**  **0.1140 lb**

**0.1140 lb #**  **0.1140 lb**

**0.1140 lb #**  **0.1140 lb**

0.0000 lb # 0.0000 lb
0.0075 lb # 0.0075 lb0.0070 lb # 0.0210 lb

**0.0126 lb #**  **0.0126 lb**



### Weight **Piece Cost Weight (Total)** 

**(Total) 0.0126 lb**  **0.0126 lb**

**0.0126 lb #**  **0.0126 lb**

0.0070 lb # 0.0140 lb
0.0239 lb # 0.0239 lb

**1.3158 lb #**  **1.3158 lb**

**0.0508 lb #**  **0.0508 lb**

**0.0508 lb #**  **0.0508 lb**

**0.0508 lb #**  **0.0508 lb**

**1.2650 lb #**  **1.2650 lb**

**1.2650 lb #**  **1.2650 lb**

**1.2650 lb #**  **1.2650 lb**

### Piece Cost **Weight (Total)**

**(Total)** 0.0660 lb 0.0660 lb
**0.9250 lb #**  **0.9250 lb**
**1.0700 lb #**  **1.0700 lb**
**1.0150 lb #**  **1.0150 lb**
**0.0112 lb #**  **0.0336 lb**

0.0130 lb # 0.0390 lb
0.0035 lb # 0.0070 lb

**0.2010 lb #**  **0.2010 lb**

**0.0070 lb #**  **0.0280 lb**

**0.0660 lb #**  **0.0660 lb**

**0.0660 lb #**  **0.0660 lb**

**0.0660 lb #**  **0.0660 lb**

0.0110 lb # 0.0220 lb

0.0650 lb # 0.0650 lb
**0.1400 lb #**  **0.1400 lb**



### Piece Cost **Weight (Total) (Total)**  **0.1400 lb 0.1400 lb** **0.1400 lb #**  **0.1400 lb**

**0.1400 lb #**  **0.1400 lb**

**0.1400 lb #**  **0.1400 lb**

0.0168 lb # 0.0168 lb
# 0.1050 lb

# 0.2700 lb

**# 4.1258 lb** 
**1.1796 lb #**  **1.1796 lb**
**0.0000 lb #**  **0.0000 lb**
**0.0000 lb #**  **0.0000 lb**
**0.0000 lb #**  **0.0000 lb**
**0.0000 lb #**  **0.0000 lb**
**0.0045 lb #**  **0.0090 lb**
**0.0000 lb #**  **0.0000 lb**



### Piece Cost **Weight (Total) (Total)**  0.0000 lb 0.0000 lb

0.2223 lb # 0.2223 lb
**0.0430 lb #**  **0.0430 lb**

**0.0000 lb #**  **0.0000 lb 0.0430 lb**  **# 0.0430 lb** 

**0.0430 lb #**  **0.0430 lb**

**0.0430 lb #**  **0.0430 lb**

**0.0430 lb #**  **0.0430 lb**

**0.2540 lb #**  **0.2540 lb**
**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

0.1273 lb # 0.1273 lb
**0.0000 lb #**  **0.0000 lb**



### Piece Cost **Weight (Total) (Total)**  **0.0000 lb 0.0000 lb** 

**0.0000 lb #**  **0.0000 lb**

**0.0141 lb #**  **0.0141 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

0.0024 lb # 0.0024 lb
0.0176 lb # 0.0176 lb0.0237 lb # 0.0237 lb
**0.0509 lb #**  **0.0509 lb**

**0.0037 lb #**  **0.0037 lb**

**0.0000 lb #**  **0.0000 lb**

0.0472 lb # 0.0472 lb

**0.0156 lb #**  **0.0156 lb**

**0.0000 lb #**  **0.0000 lb**



### Piece Cost **Weight (Total) (Total)**  **0.1214 lb 0.1214 lb** 

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.9124 lb #**  **1.8248 lb**
**0.6737 lb #**  **1.3474 lb**
**0.0000 lb #**  **0.0000 lb**
**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**
0.2387 lb # 0.4774 lb
**0.0330 lb #**  **0.0660 lb**
**0.0000 lb #**  **0.0000 lb 0.0000 lb**  **# 0.0000 lb** 

0.0769 lb # 0.1538 lb
0.0003 lb # 0.0003 lb
# 0.1300 lb
**# 0.5996 lb** 



### Piece Cost **Weight (Total) (Total)**  **0.3709 lb 0.3709 lb** 
**0.0100 lb #**  **0.0100 lb**

**0.0100 lb #**  **0.0100 lb**

**0.0100 lb #**  **0.0100 lb**

**0.0000 lb #**  **0.0000 lb**

0.0100 lb # 0.0100 lb
**0.0365 lb #**  **0.0365 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb 0.0000 lb**  **# 0.0000 lb** 



### Piece Cost **Weight (Total) (Total)**  0.0240 lb 0.0240 lb

**0.0125 lb #**  **0.0125 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0100 lb #**  **0.0100 lb**

**0.0100 lb #**  **0.0100 lb**

**0.0100 lb #**  **0.0100 lb**

0.0044 lb # 0.0044 lb

0.0048 lb # 0.0048 lb

0.0032 lb # 0.0032 lb

**# 0.0031 lb** 

**0.0000 lb #**  **0.0000 lb**

### Piece Cost **Weight (Total)**

**(Total) 0.0000 lb**  **0.0000 lb**
**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

# 0.0330 lb
# 0.0560 lb
# 0.0480 lb
# 0.2540 lb 

## Preassembled Totals

**Analyzed Subs: Unanalyzed Subs:** 

**Parts: Fasteners:**  **Parts+Unanalyzed:**

# Indented Bill of Materials

**V Generator/A lternator**  **Level Sy**  **mbol Name Number** 

**V Bracket, A lternator**  **V Bracket, A lternator**  **1 V Bracket, A**  **lternator V Bracket, A**  **lternator-Washed 2**  **V Bracket, A lternator**  **V Bracket, A lternator-Machined**  **3 V Bracket, A**  **lternator V Bracket, A**  **lternator-Trimed 4**  **V Bracket, A lternator**  **V Bracket, A lternator-Die Cast**  **0** V Large Bolt, Alt Bracket V Large Bolt, Alt Bracket 0 V bolt, Medium, Alt Bracket V bolt, Medium, Alt Bracket 0 V Bolt, Small, Alt Bracket V Bolt, Small, Alt Bracket **0 V A**  **lternator, HV Wire A sm.**  **V A lternator, HV Wire A**  **sm. 1**  **V Starter Generator A sm**  **V Starter Generator A sm**  **2 V Starter Generator**  **V Starter Generator 3**  **V Housing, Starter Gen, Front V Housing, Starter Gen, Front**  **4 V Housing, Starter Gen, Front**  **V Housing, Starter Gen, Front, Washed 5**  **V Housing, Starter Gen, Front V Housing, Starter Gen, Front, Machined**  **6 V Housing, Starter Gen, Front**  **V Housing, Starter Gen, Front, Trim 7**  V Housing, Starter Gen, Front **3 V Bearing, Starter Gen, Rotor Front**  **V Bearing, Starter Gen, Rotor Front 3**  **V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing**  **4 V Bearing Retainer, Starter Gen, Front Bearing**  **V Bearing Retainer, Starter Gen, Front Bearing-Mac 5**  **V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing-Sta**  **6** V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing-Mat 3 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 **3 V Rotor & Slipring A**  **sm, Starter Generator V Rotor & Slipring A**  **sm, Starter Generator 4**  **V Rotor & Core A sm, Starter Generator**  **V Rotor & Core A sm, Starter Generator**  **5 V Rotor & Core A**  **sm, OD Turn & Balance V Rotor & Core A**  **sm, OD Turn & Balance 6**  **V Shaft, Starter Gen, Rotor A sm**  **V Shaft, Starter Gen, Rotor A sm**  **7 V Shaft, Starter Gen, Rotor A**  **sm, Turned 8**  V Shaft, Starter Gen, Rotor Asm, Steel **6 V Pole, Starter Gen, Rotor A**  **sm V Pole, Starter Gen, Rotor A**  **sm 7**  **V Pole, Starter Gen, Rotor Wash 8**  **V Pole, Starter Gen, Rotor Machining 9**  **V Pole, Starter Gen, Rotor DeGate #**  **V Pole, Starter Gen, Rotor Sand Removal 11**  V Pole, Starter Gen, Rotor Sand Removal 11 V Pole, Starter Gen, Rotor Energy 11 V Pole, Starter Gen, Rotor Lost Sand **6 V Winding A** 

**sm, Starter Generator, Rotor V Winding A**  **sm, Starter Generator, Rotor 7**  **V Winding Bobbin, Starter Gen, Rotor A sm**  **8** V W inding Bobbin, Starter Gen, Rotor Asm, Material **7 V Wire, Rotor, Starter Gen**  **7 V Tape, Rotor, Starter Gen, Cloth Ty**  **pe 6**  **V Pole, Starter Gen, Rotor A sm**  **V Pole, Starter Gen, Rotor A sm**  **7 V Pole, Starter Gen, Rotor Wash**  **8 V Pole, Starter Gen, Rotor Machining**  **9 V Pole, Starter Gen, Rotor DeGate**  **# V Pole, Starter Gen, Rotor Sand Removal**  **11** V Pole, Starter Gen, Rotor Sand Removal11 V Pole, Starter Gen, Rotor Energy 11 V Pole, Starter Gen, Rotor Lost Sand **6 V Magnet A** 

**sm, Starter Generator, Rotor V Magnet A**  **sm, Starter Generator, Rotor 7**  V Magnet, Starter Generator, Rotor **7 V Magnet Cover, Starter Gen, Stamping**  **8** V Magnet Cover, Starter Gen, Steel **6 V Fan, Rear, Starter Gen, Rotor A**  **sm V Fan, Rear, Starter Gen, Rotor A**  **sm 7**  **V Fan, Rear, Starter Gen, Rotor A sm, Steel-welding**  **8** V Fan, Rear, Starter Gen, Rotor Asm, Steel **7 V Fan, Front, Starter Gen, Rotor A**  **sm 8**  V Fan, Front, Starter Gen, Rotor Asm, Steel **4 V Bearing Spacer, Starter Gen, Front Bearing**  **V Bearing Spacer, Starter Gen, Front Bearing 5**  V Bearing Spacer, Starter Gen, Front Bearing, Stee V Bearing Spacer, Starter Gen, Front Bearing, Stee **4 V Winding to Slipring Connector, Starter Gen, Roto**  **V Winding to Slipring Connector, Starter Gen, Roto 5**  V Terminal, Overmold, Starter Gen, Rotor, Copper V Terminal, Overmold, Starter Gen, Rotor, Copper 5 V Base, Slipring Connector, Starter Gen, Rotor, Ma V Base, Slipring Connector, Starter Gen, Rotor, Ma **4 V Slipring A** 

**sm, Starter Gen, Rotor V Slipring A**  **sm, Starter Gen, Rotor 5**  **V Slipring Base, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor**  **6** V Slipring Base, Starter Gen, Rotor, Material V Slipring Base, Starter Gen, Rotor, Material **5 V Wire, Red, Rotor, Starter Gen**  **V Wire, Red, Rotor, Starter Gen 5**  **V Wire, Black, Rotor, Starter Gen V Wire, Black, Rotor, Starter Gen**  **5 V Slipring Base, Starter Gen, Rotor**  **V Slipring, Starter Gen, Rotor 6**  V Slipring, Starter Gen, Rotor, Copper V Slipring, Starter Gen, Rotor, Copper **4 V Bearing, Starter Gen, Rotor Rear**  **V Bearing, Starter Gen, Rotor Rear 4**  **V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, Starter Gen, Rear Bearing**  **5** V Bearing Retainer, Starter Gen, Material V Bearing Retainer, Starter Gen, Material 4 V Nut, Starter Gen, M6 V Nut, Starter Gen, M6 **3 V Stator A** 

**sm, Starter Generator V Stator A**  **sm, Starter Generator 4**  **V Stator Core A**

**sm, Starter Generator V Stator Core A**  **sm, Starter Generator 5**  **V Stator Core A**

**sm, Starter Gen, Stacked V Stator Core A**  **sm, Starter Gen, Stacked 6**  **V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Stamped**  **7** V Stator Core Plate, Starter Gen, Steel **4 V Insulator, Cavity**  **, Starter Gen V Insulator, Cavity**  **, Starter Gen 4**  **V Wire, Stator, Starter Gen V Wire, Stator, Starter Gen**  **4 V Insulator, Closeout, Starter Gen**  **V Insulator, Closeout, Starter Gen 4**  V Insulator Sleeve, Starter Gen, Stator Asm V Insulator Sleeve, Starter Gen, Stator Asm 4 V Terminal, Starter Gen, Stator Asm V Terminal, Starter Gen, Stator Asm 4 V Insulator Sleeve, Stator Asm, Starter Gen, Large V Insulator Sleeve, Stator Asm, Starter Gen, Large **4 V Temp Sensor A**  **sm, Starter Gen, Stator V Temp Sensor A**  **sm, Starter Gen, Stator 5**  **V Temp Sensor Wire, Starter Gen, Stator A sm**  **V Temp Sensor Wire, Starter Gen, Stator A sm**  **5** V Eyelet Terminal, Starter Gen, Stator Temp Sensor V Eyelet Terminal, Starter Gen, Stator Temp Sensor 5 V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Heat Shrink Tube, Starter Gen, Stator Temp Senso 5 V Insulator Sleeve, Starter Gen, Stator Asm V Insulator Sleeve, Starter Gen, Stator Asm **5 V Thermocouple, Starter Gen, Stator A**  **sm V Thermocouple, Starter Gen, Stator A**  **sm 6**  **V Thermocouple Leads, Starter Gen, Stator A sm**  **V Thermocouple Leads, Starter Gen, Stator A sm**  **6** V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1 5 V Heat Shrink Tube, W eather Pack, Stator Temp Sens V Heat Shrink Tube, W eather Pack, Stator Temp Sen 4 V Insulator String, Starter Gen, Stator Asm V Insulator String, Starter Gen, Stator Asm **3 V Housing, Starter Gen, Rear**  **V Housing, Starter Gen, Rear 4**  **V Housing, Starter Gen, Rear V Housing, Starter Gen, Washed**  **5 V Housing, Starter Gen, Rear**  **V Housing, Starter Gen, Machined 6**  **V Housing, Starter Gen, Rear V Housing, Starter Gen, Trim**  **7** V Housing, Starter Gen, Rear 7 V Sleeve Bearing Overmolded 3 V Bolt, Starter Gen, M5 x 80 V Bolt, Starter Gen, M5 x 80 **3 V Boot, Starter Generator, 3 Phase Terminal**  **V Boot, Starter Generator, 3 Phase Terminal 4**  V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generator, 3 Phase Terminal-Materi **3 V Terminal Block A**  **sm, Starter Generator, 3 Phase T V Terminal Block A**  **sm, Starter Generator, 3 Phase T 4**  **V Terminal Block A sm, Starter Generator, 3 Phase T**  **V Terminal Block A sm, Starter Generator, 3 Phase-P**  **5** V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase-M 4 V Brass Threaded Insert Small V Brass Threaded Insert Small 4 V Brass Threaded Insert Large V Brass Threaded Insert Large 3 V Bolt, Starter Gen, M6 x 18 V Bolt, Starter Gen, M6 x 18 **3 V Grommet, Starter Generator, Internal Regulator W**  **V Grommet, Starter Generator, Internal Regulator W 4**  V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator-M 3 V Base Gasket, Starter Generator, Internal Regulat V Base Gasket, Starter Generator, Internal Regulat **3 V Internal Regulator A**  **sm, Starter Generator V Internal Regulator A**  **sm, Starter Generator 4**  **V Internal Regulator A sm, Starter Generator**  **V Internal Regulator A sm, Starter Generator-Solder**  **5 V Internal Regulator A**  **sm, Starter Generator V Internal Regulator A**  **sm, Starter Generator-Mold 6**  V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator-Materi 6 V 4 Pin Terminal Strip V 4 Pin Terminal Strip 5 V Anti-Crush Sleeve PEB mid housing V Anti-Crush Sleeve PEB mid housing 4 V Brush Spring V Brush Spring **4 V Regulator Brush A**  **sm. V Regulator Brush A**  **sm. 5**  V Regulator Brush V Regulator Brush 5 V Copper W ire - Brushes V Copper W ire - Brushes 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15 **3 V Brush Cover, Starter Generator, Internal Regulat**  **V Brush Cover, Starter Generator, Internal Regulat 4**  V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regul-1 3 V Dust Seal, Starter Generator, Internal Regulator V Dust Seal, Starter Generator, Internal Regulator 3 V Bolt, Starter Gen, M4 x 8 V Bolt, Starter Gen, M4 x 8 **3 V Cover, Starter Gen, Internal Regulator**  **V Cover, Starter Gen, Internal Regulator 4**  **V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Washed**  **5 V Cover, Starter Gen, Internal Regulator**  **V Cover, Starter Gen, Internal Regulator-Machined 6**  **V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Trimmed**  **7** V Cover, Starter Gen, Internal Regulator 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15 **3 V Duckbill Breather, Starter Gen, Internal Reg Cov**  **V Duckbill Breather, Starter Gen, Internal Reg Cov 4**  V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Starter Gen, Internal Reg C-M 3 V W asher, Starter Gen, M6 Shim V W asher, Starter Gen, M6 Shim **3 V Resolver Motor A**  **rmature A sm, Starter Gen**  **V Resolver Motor A rmature A**  **sm, Starter Gen 4**  **V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate, Starter Gen, Stamped**  **5** V Resolver Core Plate, Starter Gen, Steel V Resolver Core Plate, Starter Gen, Steel 3 V Nut, Starter Gen, M5 V Nut, Starter Gen, M5 **3 V Resolver Motor Sensor A**  **sm, Starter Gen V Resolver Motor Sensor A**  **sm, Starter Gen 3**  **V Bracket, Starter Gen, Resolver Motor Sensor V Bracket, Starter Gen, Resolver Motor Sensor**  **4 V Bracket, Starter Gen, Resolver, Plated**  **V Bracket, Starter Gen, Resolver, Plated**

**5 V Bracket, Starter Gen, Resolver, Stamped**  **V Bracket, Starter Gen, Resolver, Stamped 6**  V Bracket, Starter Gen, Resolver, Material V Bracket, Starter Gen, Resolver, Material 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15 **3 V Cover A** 

**sm, Starter Gen, Resolver Motor V Cover A**  **sm, Starter Gen, Resolver Motor 4**  **V Cover A**

**sm, Starter Gen, Resolver Motor-Wash V Cover A**  **sm, Starter Gen, Resolver Motor-Wash 5**  **V Cover A**

**sm, Starter Gen, Resolver Motor-Stamping V Cover A**  **sm, Starter Gen, Resolver Motor-Stamping 6**  V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stampin-M 4 V Label - Cover Asm. V Label - Cover Asm. 4 V Seal - Cover Asm. V Seal - Cover Asm. 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15 **3 V Bracket, Starter Gen, Elect Harness**  **V Bracket, Starter Gen, Elect Harness 4**  **V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness-Stamping**  **5** V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness-Stamping-Mat 3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 152 V W asher, Starter Gen, Pulley V W asher, Starter Gen, Pulley **2 V Pulley** 

**A sm, Starter Generator**  **V Pulley A**  **sm, Starter Generator 3**  **V Insert Pulley**

**A sm, Starter Generator**  **V Insert Pulley A**  **sm, Starter Generator 4**  **V Insert Pulley**

**A sm, Starter Generator**  **V Insert Pulley A**  **sm, Starter Generator-Machined 5**  V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator-Material **3 V Pulley** 

**Base A sm, Starter Generator**  **V Pulley Base A**  **sm, Starter Generator 4**  **V Pulley**

**Base A sm, Starter Generator-Machined**  **V Pulley Base A**  **sm, Starter Generator-Machined 5**  V Pulley Base Asm, Starter Generator-Material V Pulley Base Asm, Starter Generator-Material 2 V Nut, Starter Gen, Pulley V Nut, Starter Gen, Pulley **1 V HV Wire, Black**  **V HV Wire, Black 1**  **V HV Wire, Red V HV Wire, Red**  **1 V HV Wire, White**  **V HV Wire, White 1**  V Bolt, HV W ire to Alternator V Bolt, HV W ire to Alternator
1 V Bolt, Large W ire to Alt V Bolt, Large W ire to Alt
1 V Rubber Insert, Under Cover V Rubber Insert, Under Cover **1 V Cover A** 

**sm, 36V Wires, A lternator**  **V Cover A sm, 36V Wires, A**  **lternator 2**  **V Cover, 36V Wires, A lternator**  **V Cover, 36V Wires, A lternator1**  **3 V Cover, 36V Wires, A**  **lternator, Stamped V Cover, 36V Wires, A**  **lternator, Stamped 4**  V Cover, 36V W ires, Alternator, Stamped V Cover, 36V W ires, Alternator, Material 2 V Tape, 2 Sided, 36V W ires, Alternator V Tape, 2 Sided, 36V W ires, Alternator 2 V Cover Gasket, 36V W ires, Alternator V Cover Gasket, 36V W ires, Alternator 1 V Bolt, Cover, Alternator W ires V Bolt, Cover, Alternator W ires **1 V Retaining Bracket, 36V Wires**  **V Retaining Bracket, 36V Wires 2**  **V Retaining Bracket, 36V Wires, Stamping V Retaining Bracket, 36V Wires, Stamping**  **3** V Retaining Bracket, 36V W ires, Material V Retaining Bracket, 36V W ires, Material 1 V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, Back of Alt/Gen 1 V Clamp, 3 HV W ires to Alt V Clamp, 3 HV W ires to Alt **1 V Bracket, For 3 HV Wire Clamp**  **V Bracket, For 3 HV Wire Clamp 2**  **V Bracket, For 3 HV Wire Clamp, Washed V Bracket, For 3 HV Wire Clamp, Washed**  **3 V Bracket, For 3 HV Wire Clamp, Machined**  **V Bracket, For 3 HV Wire Clamp, Machined 4**  **V Bracket, For 3 HV Wire Clamp, Stamped V Bracket, For 3 HV Wire Clamp, Stamped**  **5** V Bracket, For 3 HV W ire Clamp, Material V Bracket, For 3 HV W ire Clamp, Material 1 V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 HV wires 0 V Bolt, Alternator to bracket, Short V Bolt, Alternator to bracket, Short 0 V Bolt, Alternator to bracket, Long V Bolt, Alternator to bracket, Long **0 V Tensioner, Belt**  **V Tensioner, Belt 1**  **V Tensioner, Base V Tensioner, Base**  **2 V Tensioner, Base**  **V Tensioner, Base-Machine 3**  **V Tensioner, Base V Tensioner, Base-Trim**  

## Design Profit

®

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

**Level Sy**  **mbol Name Number** 

**4 V Tensioner, Base**  **V Tensioner, Base-Cast 5**  V Tensioner, Base V Tensioner, Base-Material **1 V Sleeve , Teflon Small**  **V Sleeve , Teflon Small 2**  **V Sleeve , Teflon Small V Sleeve , Teflon Small-Stamping**  **3** V Sleeve , Teflon Small V Sleeve , Teflon Small-Material **1 V Lock, Tensioner A**  **sm V Lock, Tensioner A**  **sm 2**  V Lock, Tensioner Asm V Lock, Tensioner Asm-1 **2 V Lock, Tensioner**  **V Lock, Tensioner-Wash 3**  **V Lock, Tensioner V Lock, Tensioner-Trim**  **4 V Lock, Tensioner**  **V Lock, Tensioner-Cast 5**  V Lock, Tensioner V Lock, Tensioner-Material **1 V Tensioner, Base Cover**  **V Tensioner, Base Cover 2**  **V Tensioner, Base Cover V Tensioner, Base Cover-Machined**  **3 V Tensioner, Base Cover**  **V Tensioner, Base Cover-Trim 4**  **V Tensioner, Base Cover V Tensioner, Base Cover-Cast**  **5** V Tensioner, Base Cover V Tensioner, Base Cover-Material 1 V Tensioner, Bolt V Tensioner, Bolt **1 V Sleeve , Teflon, Large**  **V Sleeve , Teflon, Large 2**  **V Sleeve , Teflon, Large V Sleeve , Teflon, Large-Stamping**  **3** V Sleeve , Teflon, Large V Sleeve , Teflon, Large-Material **1 V Sleeve , Teflon, Hat, Large**  **V Sleeve , Teflon, Hat, Large 2**  **V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large-Stamping**  **3** V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large-Material 1 V O-Ring, Tensioner V O-Ring, Tensioner 1 V W asher, Tensioner, 1 V W asher, Tensioner, 1 1 V W asher, Tensioner, 2 V W asher, Tensioner, 2 **1 V Washer, Tensioner, Cover A**  **sm V Washer, Tensioner, Cover A**  **sm 2**  **V Washer, Tensioner, Cover V Washer, Tensioner, Cover**  **3** V W asher, Tensioner, Cover V W asher, Tensioner, Cover-Material 2 V W asher, Tensioner, Cover W asher V W asher, Tensioner, Cover W asher **1 V Sleeve , A**  **lternator Mount, Small V Sleeve , A**  **lternator Mount, Small 2**  V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small-Stamping **1 V Sleeve , A**  **lternator Mount, Large V Sleeve , A**  **lternator Mount, Large 2**  **V Sleeve , A lternator Mount, Large**  **V Sleeve , A lternator Mount, Large-Machined**  **3** V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large-Material **1 V Tensioner, Pulley**  **A sm**  **V Tensioner, Pulley A**  **sm 2**  **V Tensioner, Pulley V Tensioner, Pulley**  **3 V Tensioner, Pulley**  **V Tensioner, Pulley -W**  **ash 4**  **V Tensioner, Pulley V Tensioner, Pulley**  **-Machining 5**  V Tensioner, Pulley V Tensioner, Pulley-Material 2 V Tensioner, Pulley Bearing V Tensioner, Pulley Bearing **1 V Tensioner, Pulley**  **Cover V Tensioner, Pulley**  **Cover 2**  **V Tensioner, Pulley Cover**  **V Tensioner, Pulley Cover-Stamping**  **3** V Tensioner, Pulley Cover V Tensioner, Pulley Cover-Material 1 V Tensioner, Pulley Bolt V Tensioner, Pulley Bolt 1 V Tensioner, Label V Tensioner, Label 0 V Bolt Tensioner V Bolt Tensioner **0 V Belt Tensioner Spring A**  **sm. V Belt Tensioner Spring A**  **sm. 1**  **V Spring, Belt Tensioner V Spring, Belt Tensioner**  **1 V Top Base, Belt Tensioner**  **V Top Base, Belt Tensioner 2**  **V Top Base, Belt Tensioner V Top Base, Belt Tensioner-Trim**  **3 V Top Base, Belt Tensioner**  **V Top Base, Belt Tensioner-Casting 4**  V Top Base, Belt Tensioner V Top Base, Belt Tensioner-W ash 4 V Shaft, Belt Tensioner V Shaft, Belt Tensioner **1 V Bottom Base, Belt Tensioner**  **V Bottom Base, Belt Tensioner 2**  **V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Wash**  **3 V Bottom Base, Belt Tensioner**  **V Bottom Base, Belt Tensioner-Machined 4**  **V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Trim**  **5 V Bottom Base, Belt Tensioner**  **V Bottom Base, Belt Tensioner-Cast 6**  V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Material 2 V Sleeve, Shaft, Belt Tensioner V Sleeve, Shaft, Belt Tensioner **2 V Sleeve , Teflon, Belt Tensioner**  **V Sleeve , Teflon, Belt Tensioner 3**  **V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner-Stamping**  **4** V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner-Material **1 V Retainer Clip, Belt Tensioner Spring**  **V Retainer Clip, Belt Tensioner Spring 2**  **V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring-Stamping**  **3** V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring-Material 1 V Shaft Seal, Belt Tensioner Spring V Shaft Seal, Belt Tensioner Spring 1 V Valve, Belt Tensioner Spring V Valve, Belt Tensioner Spring 1 V Shaft Spring, Belt Tensioner Spring V Shaft Spring, Belt Tensioner Spring **0 V Sleeve w/coating, Spring Damper**  **V Sleeve w/coating, Spring Damper 1**  V Sleeve, Coating, Spring V Sleeve, Coating, Spring **1 V Sleeve, Coating, Inner**  **V Sleeve, Coating, Inner 2**  **V Sleeve, Coating, Inner V Sleeve, Coating, Inner-Machining**  **3** V Sleeve, Coating, Inner V Sleeve, Coating, Inner-Material 0 V Sleeve , Spring Damper V Sleeve , Spring Damper 0 V Bolt, Belt Damper, Long V Bolt, Belt Damper, Long 0 V Bolt, Belt Damper, Short V Bolt, Belt Damper, Short 0 V Belt, Alt/AC V Belt, Alt/AC 

## Assembly Totals **An aly**  **zed Subs:** 298 **Unanaly zed Subs:**  113

**Parts:** 351 **Fasteners:** 58 **Parts+Unanaly**

**zed:** 464

## Design Profit ®

Copyright 2005© Munro & Associates, Inc.

### Qty **Material Piece Cost**  **Weight**

**V Bracket, A lternator**  

# 1 **### V Bracket, A**  **lternator-Washed 1**  **$5.15 V Bracket, A**  **lternator-Machined 1**  **$5.15 V Bracket, A**  **lternator-Trimed 1**  **V Bracket, A lternator-Die Cast**  **1** V Large Bolt, Alt Bracket **1** Commodity Pricing **$0.32** V bolt, Medium, Alt Bracket 2 Commodity Pricing $0.16 V Bolt, Small, Alt Bracket 1 Commodity Pricing $0.07 **V A lternator, HV Wire A**  **sm. 1**  **$77.37 V Starter Generator A**  **sm 1**  **$57.68 V Starter Generator**  **1 $52.75**  **V Housing, Starter Gen, Front 1**  **Al uminum Die Cast**  **V Housing, Starter Gen, Front, Washed 1**  **Al uminum Die Cast**  **V Housing, Starter Gen, Front, Machined 1**  **Al uminum Die Cast**  **V Housing, Starter Gen, Front, Trim 1**  **Al uminum Die Cast**  V Housing, Starter Gen, Front, Die Cast **1** Aluminum - 380 **V Bearing, Starter Gen, Rotor Front 1**  **Commodity Pricing**  **V Bearing Retainer, Starter Gen, Front Bearing 1**  **Steel - 1008 V Bearing Retainer, Starter Gen, Front Bearing-Mac**  **1 Steel - 1008**  **V Bearing Retainer, Starter Gen, Front Bearing-Sta 1**  **Steel - 1008** V Bearing Retainer, Starter Gen, Front Bearing-Mat **1** Steel - 1008 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 3 Commodity Pricing **V Rotor & Slipring A**

**sm, Starter Generator 1**  **V Rotor & Core A**

**sm, Starter Generator 1**  **V Rotor & Core A**

**sm, OD Turn & Balance 1**  **V Shaft, Starter Gen, Rotor A sm**  **1 Steel - 4140**  **V Shaft, Starter Gen, Rotor A sm, Turned**  **1 Steel - 4140**  V Shaft, Starter Gen, Rotor Asm, Steel **1** Steel - 4140 **V Pole, Starter Gen, Rotor A sm**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Wash**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Machining**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-DeGate**  **1 Nodular Iron**  **V Pole, Starter Gen, Rotor A sm-Sand Removal**  **1 Nodular Iron**  V Pole, Starter Gen, Rotor Asm-Material **1** Nodular Iron V Pole, Starter Gen, Rotor Asm-Energy 1 Nodular Iron V Pole, Starter Gen, Rotor Asm-Lost Sand 1 Nodular Iron **V Winding A**

**sm, Starter Generator, Rotor 1**  **V Winding Bobbin, Starter Gen, Rotor A sm**  **1 Ny**  **lon 6/6** V W inding Bobbin, Starter Gen, Rotor Asm, Material **1** PA66 **V Wire, Rotor, Starter Gen 1**  **Commodity Pricing**  **V Tape, Rotor, Starter Gen, Cloth Ty pe**  **1 Commodity**  **Pricing V Pole, Starter Gen, Rotor A**  **sm 1**  **Nodular Iron V Pole, Starter Gen, Rotor A**  **sm-Wash 1**  **Nodular Iron V Pole, Starter Gen, Rotor A**  **sm-Machining 1**  **Nodular Iron V Pole, Starter Gen, Rotor A**  **sm-DeGate 1**  **Nodular Iron V Pole, Starter Gen, Rotor A**  **sm-Sand Removal 1**  **Nodular Iron** V Pole, Starter Gen, Rotor Asm-Material **1** Nodular IronV Pole, Starter Gen, Rotor Asm-Energy 1 Nodular Iron V Pole, Starter Gen, Rotor Asm-Lost Sand 1 Nodular Iron **V Magnet A**

**sm, Starter Generator, Rotor #**  V Magnet, Starter Generator, Rotor **1** Commodity Pricing **V Magnet Cover, Starter Gen, Stamping 1**  **Steel - 1008** V Magnet Cover, Starter Gen, Steel **1** Steel - 1008 **V Fan, Rear, Starter Gen, Rotor A sm**  **1 Steel - 1008**  **V Fan, Rear, Starter Gen, Rotor A sm, Steel-welding**  **1 Steel - 1008**  V Fan, Rear, Starter Gen, Rotor Asm, Steel **1** Steel - 1008 **V Fan, Front, Starter Gen, Rotor A sm**  **1 Steel - 1008**  V Fan, Front, Starter Gen, Rotor Asm, Steel **1** Steel - 1008 **V Bearing Spacer, Starter Gen, Front Bearing 1**  **Steel - 1008** V Bearing Spacer, Starter Gen, Front Bearing, Stee **1** Steel - 1008 **V Winding to Slipring Connector, Starter Gen, Roto 1**  V Terminal, Overmold, Starter Gen, Rotor, Copper **2** Commodity Price V Base, Slipring Connector, Starter Gen, Rotor, Ma 1 Polyphenylene Sulfide (PPS) **V Slipring A**

**sm, Starter Gen, Rotor 1**  **V Slipring Base, Starter Gen, Rotor 1**  **Poly pheny**  **lene Sulfide (PPS)** V Slipring Base, Starter Gen, Rotor, Material **1** Polyphenylene Sulfide (PPS) **V Wire, Red, Rotor, Starter Gen 1**  **Commodity Pricing**  **V Wire, Black, Rotor, Starter Gen 1**  **Commodity Pricing**  **V Slipring, Starter Gen, Rotor 2**  **Copper** V Slipring, Starter Gen, Rotor, Copper **1** Copper **V Bearing, Starter Gen, Rotor Rear 1**  **Commodity Pricing**  **V Bearing Retainer, Starter Gen, Rear Bearing 1**  **Steel - 1008** V Bearing Retainer, Starter Gen, Material **1** Steel - 1008 V Nut, Starter Gen, M6 1 Commodity Pricing **V Stator A**

**sm, Starter Generator 1**  **V Stator Core A**

**sm, Starter Generator 1**  **V Stator Core A**

**sm, Starter Gen, Stacked 1**  **Steel - 1018 V Stator Core Plate, Starter Gen, Stamped**  **# Steel - 1018**  V Stator Core Plate, Starter Gen, Steel **1** Steel - 1018 **V Insulator, Cavity , Starter Gen**  **48 Ar**  **omatic Poly amide**  **V Insulator, Cavity , Starter Gen**  **omatic Poly V Wire, Stator, Starter Gen**  **3 Commodity**  **Pricing V Insulator, Closeout, Starter Gen**  **48 Ar**  **omatic Poly amide**  V Insulator Sleeve, Starter Gen, Stator Asm **3** Commodity Pricing V Terminal, Starter Gen, Stator Asm 3 Commodity Pricing V Insulator Sleeve, Stator Asm, Starter Gen, Large 1 Commodity Pricing **V Temp Sensor A**

**sm, Starter Gen, Stator 1**  **V Temp Sensor Wire, Starter Gen, Stator A sm**  **2 Commodity**  **Pricing** V Eyelet Terminal, Starter Gen, Stator Temp Sensor **2** Commodity Pricing V Heat Shrink Tube, Starter Gen, Stator Temp Senso 2 Commodity Pricing V Insulator Sleeve, Starter Gen, Stator Asm 2 Commodity Pricing **V Thermocouple, Starter Gen, Stator A sm**  **1 V Thermocouple Leads, Starter Gen, Stator A**  **sm 1**  **Commodity Pricing**  V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1 **1** Commodity Pricing V Heat Shrink Tube, W eather Pack, Stator Temp Sen 2 Commodity Pricing V Insulator String, Starter Gen, Stator Asm 16 Commodity Pricing **V Housing, Starter Gen, Rear 1**  **Al uminum Die Cast**  **V Housing, Starter Gen, Washed 1**  **Al uminum Die Cast**  **V Housing, Starter Gen, Machined 1**  **Al uminum Die Cast**  **V Housing, Starter Gen, Trim 1**  **Al uminum Die Cast**  V Housing, Starter Gen, Die Cast **1** Aluminum - 380 V Sleeve Bearing Overmolded 1 Steel Tube V Bolt, Starter Gen, M5 x 80 6 Commodity Pricing **V Boot, Starter Generator, 3 Phase Terminal 3**  **SBR**V Boot, Starter Generator, 3 Phase Terminal-Materi **1** SBR **V Terminal Block A**

**sm, Starter Generator, 3 Phase T 1**  **Poly pheny**  **lene Sulfide (PPS) V Terminal Block A** 

**sm, Starter Generator, 3 Phase-P 1**  **Poly pheny**  **lene Sulfide (PPS)** V Terminal Block Asm, Starter Generator, 3 Phase-M **1** Polyphenylene Sulfide (PPS) V Brass Threaded Insert Small 5 Commodity Pricing V Brass Threaded Insert Large 8 Commodity Pricing V Bolt, Starter Gen, M6 x 18 4 Commodity Pricing **V Grommet, Starter Generator, Internal Regulator W 1**  **SBR** V Grommet, Starter Generator, Internal Regulator-M **1** SBR V Base Gasket, Starter Generator, Internal Regulat 1 Commodity Pricing **V Internal Regulator A sm, Starter Generator**  **1 Poly**  **pheny lene Sulfide (PPS)**  **V Internal Regulator A sm, Starter Generator-Solder**  **1 Poly**  **pheny lene Sulfide (PPS)**  **V Internal Regulator A sm, Starter Generator-Mold**  **1 Poly**  **pheny lene Sulfide (PPS)**  V Internal Regulator Asm, Starter Generator-Materi **1** Polyphenylene Sulfide (PPS) V 4 Pin Terminal Strip 1 Commodity Pricing V Anti-Crush Sleeve PEB mid housing 3 Commodity Pricing V Brush Spring 2 Commodity Pricing **V Regulator Brush A**

**sm. 2**  V Regulator Brush **1** Commodity Pricing V Copper W ire - Brushes 1 Commodity Pricing V Bolt, Starter Gen, M5 x 15 3 Commodity Pricing **V Brush Cover, Starter Generator, Internal Regulat 1**  **PBT** V Brush Cover, Starter Generator, Internal Regul-1 **1** PPS V Dust Seal, Starter Generator, Internal Regulator 1 Commodity Pricing V Bolt, Starter Gen, M4 x 8 2 Commodity Pricing **V Cover, Starter Gen, Internal Regulator 1**  **Al uminum Die Cast**  **V Cover, Starter Gen, Internal Regulator-Washed 1**  **Al uminum Die Cast**  **V Cover, Starter Gen, Internal Regulator-Machined 1**  **Al uminum Die Cast**  **V Cover, Starter Gen, Internal Regulator-Trimmed 1**  **Al uminum Die Cast**  V Cover, Starter Gen, Internal Regulator-Die Cast **1** Aluminum - 380 V Bolt, Starter Gen, M5 x 15 3 Commodity Pricing **V Duckbill Breather, Starter Gen, Internal Reg Cov 1**  **SBR** V Duckbill Breather, Starter Gen, Internal Reg C-M **1** SBR V W asher, Starter Gen, M6 Shim 1 Commodity Pricing **V Resolver Motor A rmature A**  **sm, Starter Gen 1**  **Steel - 1018 V Resolver Core Plate, Starter Gen, Stamped**  **16 Steel - 1018**  V Resolver Core Plate, Starter Gen, Steel **1** Steel - 1018 V Nut, Starter Gen, M5 1 Commodity Pricing **V Resolver Motor Sensor A sm, Starter Gen**  **1 V Bracket, Starter Gen, Resolver Motor Sensor**  **1 Steel - 1008**  **V Bracket, Starter Gen, Resolver, Plated 1**  **Steel - 1008 V Bracket, Starter Gen, Resolver, Stamped**  **1 Steel - 1008**  V Bracket, Starter Gen, Resolver, Material **1** Steel - 1008 V Bolt, Starter Gen, M5 x 15 3 Commodity Pricing **V Cover A**

**sm, Starter Gen, Resolver Motor 1**  **Steel - 1008 V Cover A** 

**sm, Starter Gen, Resolver Motor-Wash 1**  **Steel - 1008 V Cover A** 

**sm, Starter Gen, Resolver Motor-Stamping 1**  **Steel - 1008** V Cover Asm, Starter Gen, Resolver Motor-Stampin-M **1** Steel - Galvinized V Label - Cover Asm. 1 Commodity Pricing V Seal - Cover Asm. 1 Commodity Pricing V Bolt, Starter Gen, M5 x 15 3 Commodity Pricing **V Bracket, Starter Gen, Elect Harness 1**  **Steel - 1008 V Bracket, Starter Gen, Elect Harness-Stamping**  **1 Steel - 1008**  V Bracket, Starter Gen, Elect Harness-Stamping-Mat **1** Steel - Galvinized V Bolt, Starter Gen, M5 x 15 2 Commodity PricingV W asher, Starter Gen, Pulley 1 Commodity Pricing $0.15 **V Pulley A**  **sm, Starter Generator 1**  **$4.67 V Insert Pulley** 

**A sm, Starter Generator**  **1 Stainless Steel - 304**  **V Insert Pulley**

**A sm, Starter Generator-Machined**  **1 Stainless Steel - 304**  V Insert Pulley Asm, Starter Generator-Material **1** Stainless Steel - 304 **V Pulley Base A**  **sm, Starter Generator 1**  **Stainless Steel - 304 V Pulley**  **Base A sm, Starter Generator-Machined**  **1 Stainless Steel - 304**  V Pulley Base Asm, Starter Generator-Material **1** Stainless Steel - 304 V Nut, Starter Gen, Pulley 1 Commodity Pricing $0.11 **V HV Wire, Black 1**  **Commodity Prcing**  **$5.36 1**  **Commodity**

**Prcing $6.19**  **V HV Wire, White 1**  **Commodity Prcing**  **$5.82** V Bolt, HV W ire to Alternator **3** Commodity Pricing **$0.05** V Bolt, Large W ire to Alt 3 Commodity Pricing $0.02
V Rubber Insert, Under Cover 2 Commodity Pricing $0.03 **V Cover A**

**sm, 36V Wires, A lternator**  **1 $1.23**  **V Cover, 36V Wires, A lternator1**  **1 Steel - Galvinized**  **$1.08 V Cover, 36V Wires, A**  **lternator, Stamped 1**  **Steel - Galvinized** V Cover, 36V W ires, Alternator, Material **1** Steel - Galvinized V Tape, 2 Sided, 36V W ires, Alternator 1 Commodity Pricing $0.02 V Cover Gasket, 36V W ires, Alternator 1 Commodity Pricing $0.13 V Bolt, Cover, Alternator W ires 4 Commodity Pricing $0.04 **V Retaining Bracket, 36V Wires 1**  **Steel - 1008 $0.08**  **V Retaining Bracket, 36V Wires, Stamping 1**  **Steel - 1008 $0.08**  V Retaining Bracket, 36V W ires, Material **1** Steel - 1008 V Bolt, Bracket, Back of Alt/Gen 2 Commodity Pricing $0.05 V Clamp, 3 HV W ires to Alt 1 Commodity Pricing $0.25 **V Bracket, For 3 HV Wire Clamp 1**  **Steel - 1008 $0.18**  **V Bracket, For 3 HV Wire Clamp, Washed 1**  **Steel - 1008 $0.18**  **V Bracket, For 3 HV Wire Clamp, Machined 1**  **Steel - 1008 V Bracket, For 3 HV Wire Clamp, Stamped**  **1 Steel - 1008**  V Bracket, For 3 HV W ire Clamp, Material **1** Steel - 1008 V Bolt, Clamp 3 HV wires 1 Commodity Pricing $0.04 V Bolt, Alternator to bracket, Short 1 Commodity Pricing $0.15 V Bolt, Alternator to bracket, Long 2 Commodity Pricing $0.19 **1 $5.37**  **V Tensioner, Base 1**  **Al uminum**  **$1.36 V Tensioner, Base-Machine**  **1 Al**  **uminum $1.36**  **V Tensioner, Base-Trim 1**  **Al uminum** 

Page 1 of



### Number **Qty Material**  **Piece Cost**

**V Tensioner, Base-Cast** 

### 1 **Al uminum**  V Tensioner, Base-Material **1** Aluminum **V Sleeve , Teflon Small 2**  **PMP Plastic Metal Plastic $0.01**  **V Sleeve , Teflon Small-Stamping 1**  **PMP Plastic Metal Plastic $0.01**  V Sleeve , Teflon Small-Material **1** PMP Plastic Metal Plastic **V Lock, Tensioner A**

**sm 1**  **$0.08**V Lock, Tensioner Asm-1 **1** Teflon **$0.04 V Lock, Tensioner-Wash**  **1 $0.05**  **V Lock, Tensioner-Trim 1**  **V Lock, Tensioner-Cast 1**  V Lock, Tensioner-Material **1** Aluminum - 380 **V Tensioner, Base Cover 1**  **Al uminum**  **$0.29 V Tensioner, Base Cover-Machined**  **1 Al**  **uminum $0.29**  **V Tensioner, Base Cover-Trim 1**  **Al uminum**  **V Tensioner, Base Cover-Cast 1**  **Al uminum**  V Tensioner, Base Cover-Material **1** Aluminum V Tensioner, Bolt 1 Commodity Pricing $0.18 **V Sleeve , Teflon, Large 1**  **PMP Plastic Metal Plastic $0.02**  **V Sleeve , Teflon, Large-Stamping 1**  **PMP Plastic Metal Plastic $0.02**  V Sleeve , Teflon, Large-Material **1** PMP Plastic Metal Plastic **V Sleeve , Teflon, Hat, Large 1**  **PMP Plastic Metal Plastic $0.02**  **V Sleeve , Teflon, Hat, Large-Stamping 1**  **PMP Plastic Metal Plastic $0.02**  V Sleeve , Teflon, Hat, Large-Material **1** PMP Plastic Metal Plastic V O-Ring, Tensioner 1 Commodity Pricing $0.08 V W asher, Tensioner, 1 1 Commodity Pricing $0.01 V W asher, Tensioner, 2 1 Commodity Pricing $0.01 **V Washer, Tensioner, Cover A sm**  **1 $0.13**  **V Washer, Tensioner, Cover 1**  **Ny lon**  **$0.07** V W asher, Tensioner, Cover-Material **1** Nylon V W asher, Tensioner, Cover W asher 1 Commodity Pricing $0.06 **V Sleeve , A lternator Mount, Small**  **1 Steel**  **$0.03** V Sleeve , Alternator Mount, Small-Stamping **1** Steel Tube **$0.03 V Sleeve , A**  **lternator Mount, Large 1**  **Steel $0.33**  **V Sleeve , A lternator Mount, Large-Machined**  **1 Steel**  **$0.33** V Sleeve , Alternator Mount, Large-Material **1** Steel - 1018 **V Tensioner, Pulley**

**A sm**  **2 $1.22**  **V Tensioner, Pulley 1**  **Steel $0.87**  **V Tensioner, Pulley -W**  **ash 1**  **Steel V Tensioner, Pulley**  **-Machining 1**  **Steel** V Tensioner, Pulley-Material **1** Steel - 1008 V Tensioner, Pulley Bearing 1 Commodity Pricing $0.35 **V Tensioner, Pulley**

**Cover 2**  **Steel $0.04**  **V Tensioner, Pulley**

**Cover-Stamping 1**  **Steel $0.04**  V Tensioner, Pulley Cover-Material **1** Steel - 1040 V Tensioner, Pulley Bolt 2 Commodity Pricing $0.10 V Tensioner, Label 1 Commodity Pricing $0.10 1 Commodity Pricing $0.19 **V Belt Tensioner Spring A sm.**  **1 $1.83**  **V Spring, Belt Tensioner 1**  **Commodity Pricing**  **$1.20 V Top Base, Belt Tensioner**  **1 $0.10**  **V Top Base, Belt Tensioner-Trim 1**  **$0.10 V Top Base, Belt Tensioner-Casting**  **1** V Top Base, Belt Tensioner-W ash **1** Aluminum - 380 V Shaft, Belt Tensioner 1 Steel **V Bottom Base, Belt Tensioner 1**  **Al uminum**  **$0.19 V Bottom Base, Belt Tensioner-Wash**  **1 Al**  **uminum $0.15**  **V Bottom Base, Belt Tensioner-Machined 1**  **Al uminum**  **V Bottom Base, Belt Tensioner-Trim 1**  **Al uminum**  **V Bottom Base, Belt Tensioner-Cast 1**  **Al uminum**  V Bottom Base, Belt Tensioner-Material **1** Aluminum - 380 V Sleeve, Shaft, Belt Tensioner 1 Steel - 1060 $0.02 **V Sleeve , Teflon, Belt Tensioner 1**  **PMP Plastic Metal Plastic $0.02** **V Sleeve , Teflon, Belt Tensioner-Stamping 1**  **PMP Plastic Metal Plastic** V Sleeve , Teflon, Belt Tensioner-Material **1** PMP Plastic Metal Plastic **V Retainer Clip, Belt Tensioner Spring 1**  **Steel $0.01**  **V Retainer Clip, Belt Tensioner Spring-Stamping 1**  **Steel $0.01**  V Retainer Clip, Belt Tensioner Spring-Material **1** Steel - 1018 V Shaft Seal, Belt Tensioner Spring 1 Commodity Pricing $0.20 V Valve, Belt Tensioner Spring 1 Commodity Pricing $0.09 V Shaft Spring, Belt Tensioner Spring 1 Commodity Pricing $0.05 **V Sleeve w/coating, Spring Damper 1**  **$0.31** V Sleeve, Coating, Spring **1** SBR **$0.01 V Sleeve, Coating, Inner**  **1 Steel**  **$0.30 V Sleeve, Coating, Inner-Machining**  **1 Steel**  **$0.30** V Sleeve, Coating, Inner-Material **1** Steel - 1018 V Sleeve , Spring Damper 1 Commodity Pricing $0.02 V Bolt, Belt Damper, Long 1 Commodity Pricing $0.08 V Bolt, Belt Damper, Short 1 Commodity Pricing $0.07 1 Commodity Pricing $2.50 

## Report Totals **Preassembled Totals** # **Analyzed Subs: Unanalyzed Subs:**  

### 33.5296 lb **Parts: Fasteners:**  **Parts+Unanalyzed:**Page 2 of

### Weight **Piece Cost Weight (Total)**  **(Total)** 

# 4.6350 lb **### 4.6350 lb**  **4.6350 lb $5.15**  **4.6350 lb 4.6350 lb**  **# 4.6350 lb**  **$5.15 4.6350 lb**  **# 4.6350 lb**  **$5.15 4.6350 lb**  **## 4.6350 lb** 

**0.1790 lb $0.32**  **0.1790 lb** 0.0820 lb $0.32 0.1640 lb 0.0570 lb $0.07 0.0570 lb **23.0924 lb $77.37**  **23.0924 lb 19.4640 lb**  **$57.68 19.4640 lb**  **18.0583 lb #**  **18.0583 lb $1.41**  **1.1650 lb #**  **1.1650 lb $1.41**  **1.1650 lb ##**  **1.1650 lb**

**$1.41 1.1650 lb**  **# 1.1650 lb**  **$1.41 1.1650 lb**  **# 1.1650 lb**  **$1.41 0.0000 lb**  **## 0.0000 lb**  **$1.52 0.2400 lb**  **# 0.2400 lb**  **$0.14 0.1101 lb**  **# 0.1101 lb**  **$0.14 0.1101 lb**  **## 0.1101 lb** 

**$0.14 0.1101 lb**  **# 0.1101 lb**  **$0.14 0.1101 lb**  **# 0.1101 lb**  $0.02 0.0074 lb # 0.0222 lb **$23.72 8.4850 lb**  **# 8.4850 lb**  **$22.14 8.3323 lb**  **## 8.3323 lb** 

**$22.14 8.3323 lb**  **# 8.3323 lb** 

**$0.65 0.5341 lb**  **# 0.5341 lb**  **$0.65 0.5341 lb**  **## 0.5341 lb**  **# 0.5341 lb**  **# 0.5341 lb**  **$1.90 2.7000 lb**  **# 2.7000 lb**  **$1.90 2.7000 lb**  **## 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **## 2.7000 lb**  **## 2.7000 lb**  ## 0.0000 lb ## 0.0000 lb ## 0.0000 lb ## 0.0000 lb **$9.60 1.5750 lb**  **# 1.5750 lb**  **$0.10 0.0452 lb**  **## 0.0452 lb**  **# 0.0452 lb**  **# 0.0452 lb**  **$9.50 1.4848 lb**  **## 1.4848 lb**  **$0.00 0.0450 lb**  **## 0.0450 lb**  **$1.90 2.7000 lb**  **# 2.7000 lb**  **$1.90 2.7000 lb**  **## 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **# 2.7000 lb**  **## 2.7000 lb**  **## 2.7000 lb** ## 0.0000 lb ## 0.0000 lb ## 0.0000 lb ## 0.0000 lb **$0.49 0.0377 lb**  **# 0.6032 lb**  **$0.49 0.0343 lb**  **## 0.5488 lb**  **$0.00 0.0034 lb**  **## 0.0544 lb**  **# 0.0034 lb**  **# 0.0544 lb**  **$0.22 0.2200 lb**  **# 0.2200 lb**  **$0.08 0.0900 lb**  **## 0.0900 lb**  **# 0.0900 lb**  **# 0.0900 lb**  **$0.14 0.1300 lb**  **## 0.1300 lb**  **# 0.1300 lb**  **# 0.1300 lb**  **$0.04 0.0212 lb**  **## 0.0212 lb** 

**$0.04 0.0212 lb**  **# 0.0212 lb**  **$0.17 0.0166 lb**  **## 0.0166 lb** 

**$0.03 0.0019 lb**  **# 0.0038 lb**  $0.11 0.0128 lb # 0.0128 lb **$0.18 0.0295 lb**  **## 0.0295 lb** 

**$0.08 0.0083 lb**  **# 0.0083 lb**  **$0.08 0.0083 lb**  **# 0.0083 lb**  **$0.00 0.0009 lb**  **# 0.0009 lb**  **$0.00 0.0011 lb**  **# 0.0011 lb**  **$0.05 0.0096 lb**  **# 0.0192 lb**  **$0.05 0.0096 lb**  **# 0.0192 lb**  **$1.01 0.0780 lb**  **## 0.0780 lb**  **$0.13 0.0026 lb**  **## 0.0026 lb** 

**$0.13 0.0026 lb**  **# 0.0026 lb**  $0.04 0.0048 lb ## 0.0048 lb **$15.43 3.9200 lb**  **# 3.9200 lb** 

**$0.53 2.1250 lb**  **## 2.1250 lb** 

**$0.53 2.1250 lb**  **# 2.1250 lb**  **$0.01 0.0202 lb**  **# 2.1250 lb**  **$0.01 0.0202 lb**  **## 2.1250 lb**  **$0.12 0.0008 lb**  **## 0.0384 lb**  **$1.72 0.5577 lb**  **## 1.6731 lb**  **$0.06 0.0004 lb**  **## 0.0192 lb**  **$0.01 0.0007 lb**  **## 0.0021 lb**  $0.10 0.0141 lb ## 0.0423 lb $0.01 0.0012 lb ## 0.0012 lb **$0.39 0.0014 lb**  **## 0.0014 lb** 

**$0.02 0.0000 lb**  **# 0.0000 lb**  **$0.02 0.0000 lb**  **# 0.0000 lb**  $0.01 0.0000 lb # 0.0000 lb $0.01 0.0007 lb # 0.0014 lb **$0.26 0.0000 lb**  **# 0.0000 lb**  **$0.25 0.0000 lb**  **# 0.0000 lb**  **$0.01 0.0000 lb**  **# 0.0000 lb**  $0.01 0.0000 lb # 0.0000 lb $0.01 0.0001 lb ## 0.0018 lb **$2.10 1.7000 lb**  **# 1.7000 lb**  **$2.10 1.7000 lb**  **## 1.7000 lb** 

**$2.10 1.7000 lb**  **# 1.7000 lb**  **$2.10 1.7000 lb**  **# 1.7000 lb**  **$1.89 1.7000 lb**  **## 1.7000 lb**  $0.21 0.0000 lb ## 0.0000 lb $0.15 0.0259 lb # 0.1554 lb **$0.04 0.0210 lb**  **# 0.0630 lb** **$0.04 0.0210 lb**  **## 0.0630 lb** 

**$4.07 0.6705 lb**  **# 0.6705 lb**  **$3.18 0.4605 lb**  **## 0.4605 lb** 

**$3.18 0.4605 lb**  **# 0.4605 lb**  $0.05 0.0100 lb ## 0.0500 lb $0.08 0.0200 lb ## 0.1600 lb $0.03 0.0130 lb # 0.0520 lb **$0.01 0.0072 lb**  **# 0.0072 lb**  **$0.01 0.0072 lb**  **## 0.0072 lb**  $0.06 0.0012 lb # 0.0012 lb **$1.13 0.1828 lb**  **# 0.1828 lb**  **$0.83 0.1704 lb**  **## 0.1704 lb** 

**$0.80 0.1704 lb**  **# 0.1704 lb**  **$0.60 0.1704 lb**  **# 0.1704 lb**  $0.20 0.0000 lb # 0.0000 lb $0.01 0.0000 lb # 0.0000 lb $0.04 0.0011 lb ## 0.0022 lb **$0.11 0.0051 lb**  **## 0.0102 lb** 

**$0.10 0.0047 lb**  **# 0.0094 lb**  $0.01 0.0004 lb # 0.0008 lb $0.02 0.0070 lb # 0.0210 lb **$0.16 0.0189 lb**  **# 0.0189 lb**  **$0.16 0.0189 lb**  **## 0.0189 lb**  $0.14 0.0031 lb # 0.0031 lb $0.02 0.0070 lb # 0.0140 lb **$0.85 0.7618 lb**  **# 0.7618 lb**  **$0.85 0.7618 lb**  **## 0.7618 lb** 

**$0.85 0.7618 lb**  **# 0.7618 lb**  **$0.85 0.7618 lb**  **# 0.7618 lb**  **$0.85 0.7618 lb**  **## 0.7618 lb**  $0.02 0.0070 lb # 0.0210 lb **$0.02 0.0016 lb**  **# 0.0016 lb**  **$0.02 0.0016 lb**  **## 0.0016 lb**  $0.01 0.0004 lb # 0.0004 lb **$0.08 0.0332 lb**  **# 0.0332 lb**  **$0.01 0.0021 lb**  **## 0.0332 lb** 

**$0.01 0.0021 lb**  **# 0.0332 lb**  $0.02 0.0034 lb # 0.0034 lb **$0.00 0.1609 lb**  **# 0.1609 lb**  **$0.08 0.0545 lb**  **# 0.0545 lb**  **$0.08 0.0545 lb**  **## 0.0545 lb** 

**$0.08 0.0545 lb**  **# 0.0545 lb**  **$0.08 0.0545 lb**  **# 0.0545 lb**  $0.02 0.0070 lb # 0.0210 lb **$0.22 0.1215 lb**  **# 0.1215 lb**  **$0.10 0.1140 lb**  **## 0.1140 lb** 

**$0.10 0.1140 lb**  **# 0.1140 lb**  **$0.10 0.1140 lb**  **# 0.1140 lb**  $0.05 0.0000 lb ## 0.0000 lb $0.07 0.0075 lb ## 0.0075 lb $0.02 0.0070 lb # 0.0210 lb **$0.02 0.0126 lb**  **# 0.0126 lb**  **$0.02 0.0126 lb**  **## 0.0126 lb** 

**$0.02 0.0126 lb**  **# 0.0126 lb**  $0.02 0.0070 lb # 0.0140 lb0.0239 lb # 0.0239 lb **1.3158 lb #**  **1.3158 lb $0.25**  **0.0508 lb #**  **0.0508 lb $0.25**  **0.0508 lb ##**  **0.0508 lb**

**$0.25 0.0508 lb**  **# 0.0508 lb**  **$4.42 1.2650 lb**  **# 1.2650 lb**  **$4.42 1.2650 lb**  **## 1.2650 lb** 

**$4.42 1.2650 lb**  **# 1.2650 lb** 

0.0660 lb # 0.0660 lb **0.9250 lb $5.36**  **0.9250 lb 1.0700 lb**  **$6.19 1.0700 lb**  **1.0150 lb $5.82**  **1.0150 lb 0.0112 lb**  **$0.15 0.0336 lb** 
0.0130 lb $0.06 0.0390 lb
0.0035 lb $0.06 0.0070 lb **0.2010 lb $1.23**  **0.2010 lb 0.1650 lb**  **# 0.1650 lb**  **$1.08 0.1650 lb**  **# 0.1650 lb**  **$1.08 0.1650 lb**  **## 0.1650 lb**  0.0010 lb # 0.0010 lb 0.0350 lb # 0.0350 lb 0.0070 lb $0.18 0.0280 lb **0.0660 lb $0.08**  **0.0660 lb 0.0660 lb**  **# 0.0660 lb**  **$0.08 0.0660 lb**  **# 0.0660 lb**  0.0110 lb $0.10 0.0220 lb 0.0650 lb $0.25 0.0650 lb **0.1400 lb $0.18**  **0.1400 lb 0.1400 lb**  **# 0.1400 lb**  **$0.18 0.1400 lb**  **# 0.1400 lb**  **$0.18 0.1400 lb**  **## 0.1400 lb** 

**$0.18 0.1400 lb**  **# 0.1400 lb** 

0.0168 lb $0.04 0.0168 lb 0.1050 lb $0.15 0.1050 lb 0.1350 lb $0.39 0.2700 lb **3.9035 lb $5.37**  **3.9035 lb 1.1796 lb**  **$1.36 1.1796 lb**  **0.0000 lb #**  **0.0000 lb $1.36**  **0.0000 lb #**  **0.0000 lb**



### Weight **Piece Cost Weight (Total)**  **(Total) $1.36**  **0.0000 lb ##**  **0.0000 lb**

**$1.36 0.0000 lb**  **# 0.0000 lb** 

**0.0045 lb $0.02**  **0.0090 lb 0.0000 lb**  **# 0.0000 lb**  **$0.01 0.0000 lb**  **# 0.0000 lb**  **0.0430 lb $0.08**  **0.0430 lb 0.0000 lb**  **# 0.0000 lb**  **0.0430 lb #**  **0.0430 lb $0.05**  **0.0430 lb #**  **0.0430 lb $0.05**  **0.0430 lb ##**  **0.0430 lb**

**$0.05 0.0430 lb**  **# 0.0430 lb** 

**0.2540 lb $0.29**  **0.2540 lb 0.0000 lb**  **# 0.0000 lb**  **$0.29 0.0000 lb**  **# 0.0000 lb**  **$0.29 0.0000 lb**  **## 0.0000 lb** 

**$0.29 0.0000 lb**  **# 0.0000 lb** 

0.1273 lb $0.18 0.1273 lb **0.0000 lb $0.02**  **0.0000 lb 0.0000 lb**  **# 0.0000 lb**  **$0.02 0.0000 lb**  **# 0.0000 lb**  **0.0141 lb $0.02**  **0.0141 lb 0.0000 lb**  **# 0.0000 lb**  **$0.02 0.0000 lb**  **# 0.0000 lb**  0.0024 lb $0.08 0.0024 lb 0.0176 lb $0.01 0.0176 lb 0.0237 lb $0.01 0.0237 lb **0.0509 lb $0.13**  **0.0509 lb 0.0037 lb**  **# 0.0037 lb**  **$0.07 0.0000 lb**  **# 0.0000 lb**  0.0472 lb # 0.0472 lb **0.0156 lb $0.03**  **0.0156 lb 0.0000 lb**  **# 0.0000 lb**  **0.1214 lb $0.33**  **0.1214 lb 0.0000 lb**  **# 0.0000 lb**  **$0.33 0.0000 lb**  **# 0.0000 lb**  **0.9124 lb $2.44**  **1.8248 lb 0.6737 lb**  **# 1.3474 lb**  **$0.87 0.0000 lb**  **# 0.0000 lb**  **$0.87 0.0000 lb**  **## 0.0000 lb** 

**$0.87 0.0000 lb**  **# 0.0000 lb** 

0.2387 lb # 0.4774 lb **0.0330 lb $0.08**  **0.0660 lb 0.0000 lb**  **# 0.0000 lb**  **$0.04 0.0000 lb**  **# 0.0000 lb**  0.0769 lb $0.20 0.1538 lb 0.0003 lb $0.10 0.0003 lb 0.1300 lb $0.19 0.1300 lb **0.5996 lb $1.83**  **0.5996 lb 0.3709 lb**  **$1.20 0.3709 lb**  **0.0100 lb $0.10**  **0.0100 lb 0.0100 lb**  **# 0.0100 lb**  **$0.10 0.0100 lb**  **# 0.0100 lb**  **$0.08 0.0000 lb**  **## 0.0000 lb**  $0.02 0.0100 lb ## 0.0100 lb **0.0365 lb $0.19**  **0.0365 lb 0.0000 lb**  **# 0.0000 lb**  **$0.15 0.0000 lb**  **# 0.0000 lb**  **$0.15 0.0000 lb**  **## 0.0000 lb** 

**$0.15 0.0000 lb**  **# 0.0000 lb**  **$0.15 0.0000 lb**  **# 0.0000 lb**  0.0240 lb # 0.0240 lb **0.0125 lb #**  **0.0125 lb $0.02**  **0.0000 lb #**  **0.0000 lb $0.02**  **0.0000 lb ##**  **0.0000 lb 0.0100 lb**  **$0.01 0.0100 lb**  **0.0100 lb #**  **0.0100 lb $0.01**  **0.0100 lb #**  **0.0100 lb** 0.0044 lb $0.20 0.0044 lb 0.0048 lb $0.09 0.0048 lb 0.0032 lb $0.05 0.0032 lb **0.0031 lb $0.31**  **0.0031 lb 0.0000 lb**  **$0.01 0.0000 lb**  **0.0000 lb $0.30**  **0.0000 lb 0.0000 lb**  **# 0.0000 lb**  **$0.30 0.0000 lb**  **# 0.0000 lb**  0.0330 lb $0.02 0.0330 lb 0.0560 lb $0.08 0.0560 lb 0.0480 lb $0.07 0.0480 lb 0.2540 lb $2.50 0.2540 lb

# Assembly Report

**V Generator/A lternator**  **Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $83.31 Tool V First Fixture 0.0000 sec 0.0000 sec Generator/Alterna tor $49.29 P.-P. Part V V Bracket, Alternator V Bracket, 9.0000 sec 9.0000 sec Generator/Alterna Alternator tor

- - - Wa sh

- - -

- - - Tim Shaw

- - - $49.29 Tool V Bracket, First Fixture 0.0000 sec 0.0000 sec Alternator $91.21 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 4.0000 sec 4.0000 sec Alternator AlternatorWa shed

- - - "CNC Mach, Auto Sml Size

- - - and/or Low Complexity"

- - - Pallet Size 300 mm square, 550

- - - lb Capacity

- - - Tim Shaw

- - - $91.21 Tool V Bracket, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec Alternator Machine $43.52 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec 0.0000 sec Alternator AlternatorMachined

- - - Trim

- - -

- - - Tim Shaw

- - - Tim Shaw $43.52 Tool V Bracket, First Fixture 0.0000 sec 0.0000 sec Alternator ##### P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec **8.2800 sec** Alternator Alternator-Trimed

- - - "Aluminum Diecasting,
- - **-** Medium-Large Size and/or Mod

- - - Tim Shaw

- - **-** ##### Tool V Bracket, Die Casting 1800-2600 ton 0.0000 sec **0.0000 sec** Alternator


## Design Profit ®
Page 1 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $35.51 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec **14.7900 sec** Alternator Alternator-Die Cast

- - - 6 Cavity Tool

- - **-**- - - Raw Mtl Req'd 4.681 lbs. from

- - **-** cost sheet

- - - Box Size 228.6mm L x 177.8mm

- - **-** W x 139.7mm H $91.21 Operation V Bracket, Clamp Part 3.0000 sec **3.0000 sec** Alternator

- - - Spot face 3 places

- - **-** $91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Auto Tool Change 5.0000 sec **5.0000 sec** Alternator

- - - Drill & Tap 2 holes

- - **-** $91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator

- - - Rotate part 90 degrees

- - **-** $91.21 Operation V Bracket, Unclamp Part 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Part Manipulation 3.0000 sec **3.0000 sec** Alternator $91.21 Operation V Bracket, Clamp Part 3.0000 sec **3.0000 sec** Alternator

- - - Spot face 2 places

- - **-** $91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Auto Tool Change 5.0000 sec **5.0000 sec** Alternator

- - - Mill mounting surface

- - **-** $91.21 Material Mod. V Bracket, Milled face 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Auto Tool Change 5.0000 sec **5.0000 sec** Alternator 

## Design Profit ®
Page 2 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Drill & Tap 2 holes

- - **-** $91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator $91.21 Material Mod. V Bracket, Drill and Tap Hole 30-60mm 6.0000 sec **6.0000 sec** Alternator $91.21 Operation V Bracket, Auto Tool Change 5.0000 sec **5.0000 sec** Alternator

- - - Drill & Tap small hole

- - **-** $91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Alternator

- - - Rotate part 90 degrees

- - **-**$91.21 Operation V Bracket, Unclamp Part 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Part Manipulation 3.0000 sec **3.0000 sec** Alternator $91.21 Operation V Bracket, Clamp Part 3.0000 sec **3.0000 sec** Alternator

- - - Spot face 5 places

- - **-** $91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Unclamp Part 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Unload Part 2.0000 sec **2.0000 sec** Alternator $49.29 Operation V Bracket, Load Part 3.0000 sec **3.0000 sec** Alternator $49.29 Operation V Bracket, Wa sh Part Medium 5.0000 sec **5.0000 sec** Alternator $49.29 Operation V Bracket, Unload Part 2.0000 sec **2.0000 sec** Alternator $83.31 Part V V Large Bolt, Alt Bracket V Large Bolt, Alt 3.0000 sec **3.0000 sec** Generator/Alterna Bracket tor $83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor 

## Design Profit ®
Page 3 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Part V V bolt, Medium, Alt Bracket V bolt, Medium, 4.0000 sec **4.0000 sec** Generator/Alterna Alt Bracket tor $83.31 Part V V Bolt, Small, Alt Bracket V Bolt, Small, Alt 4.0000 sec **4.0000 sec** Generator/Alterna Bracket tor $83.31 Tool V 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $0.00 Subassembly V V Alternator, HV W ire Asm. V Alternator, HV 13.0000 sec **13.0000 sec** Generator/Alterna Wi re Asm. tor $0.00 Tool V Alternator, HV First Fixture 0.0000 sec **0.0000 sec** Wi re Asm. $0.00 Subassembly V Alternator, HV V Starter Generator Asm V Starter 5.0000 sec **5.0000 sec** Wi re Asm. Generator Asm $0.00 Tool V Starter First Fixture 0.0000 sec **0.0000 sec**Generator Asm

$0.00 Subassembly V Starter V Starter Generator V Starter 5.0000 sec **5.0000 sec** Generator Asm Generator $0.00 Tool V Starter First Fixture 0.0000 sec **0.0000 sec** Generator $10.75 P.-P. Part V Starter V Housing, Starter Gen, Front V Housing, 3.0000 sec **3.0000 sec** Generator Starter Gen, Front

- - - Wa sh

- - **-**

- - - Tim Shaw

- - **-** $10.75 Tool V Housing, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Front $41.20 P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 3.0000 sec **3.0000 sec** Starter Gen, Starter Gen, Front Front, W ashed

- - - "CNC Horz Mach, Auto Sml Size

- - **-** and/or Low Complex 

## Design Profit ®
Page 4 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Pallet Size 300 mm square, 550

- - **-** lb Capacity

- - - Tim Shaw

- - **-** $41.20 Tool V Housing, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** Starter Gen, Machine Front $43.52 P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec **0.0000 sec** Starter Gen, Starter Gen, Front Front, Machined

- - - Trim

- - **-**

- - - Tim Shaw

- - **-** $43.52 Tool V Housing, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Front ##### P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec **8.0100 sec** Starter Gen, Starter Gen, Front Front, Trim

- - - "Aluminum Diecasting,
- - **-** Medium-Large Size and/or Mod

- - - Tim Shaw

- - **-** ##### Tool V Housing, Die Casting 1800-2600 ton 0.0000 sec **0.0000 sec** Starter Gen, Front ##### Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec **10.0900 sec** Starter Gen, Starter Gen, Front Front, Die Cast

- - - Raw Material Req1.282 lbs from

- - **-** Cost Sheet

- - - 6 Cavity Mold

- - **-**

- - - Box Size 203.2mm L x 165.18mm

- - **-** W x 44.5mm H$41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Front

- - - Mill bearing retainer surface

- - **-** $41.20 Material Mod. V Housing, Mill Face 2.0000 sec **2.0000 sec** Starter Gen, Front $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Front 

## Design Profit ®
Page 5 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Mill mntg hole surface

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Bore bearing pocket

- - **-** $41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Bore stator dia.

- - **-** $41.20 Material Mod. Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** V Housing, Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** Starter Gen, Front $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Front

- - - Bore & chamfer hsg dia.

- - **-** $41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Drill & tap 6 holes

- - **-** $41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Starter Gen, Front $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Drill mntg hole

- - **-** $41.20 Material Mod. V Housing, Drill Hole 1.0000 sec **1.0000 sec** Starter Gen,Front



## Design Profit ®
Page 6 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Rotate hsg 90 degrees

- - **-** $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Front

- - - Mill hole face

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Drill mntg hole

- - **-** $41.20 Material Mod. V Housing, Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Unload Part 2.0000 sec **2.0000 sec**

Operation V Housing, Unload Part 2.0000 sec **2.0000 sec**

Starter Gen, Front $10.75 Operation V Housing, Load Part 3.0000 sec **3.0000 sec** Starter Gen, Front $10.75 Operation V Housing, Wa sh Part Medium 5.0000 sec **5.0000 sec** Starter Gen, Front $10.75 Operation V Housing, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Front

- - - NSK B17-1020G48 17mm ID,

- - **-** 47mm OD, 14mm W

- - - Bearing Needs Cost

- - **-** $0.00 Subassembly V Starter V Bearing, Starter Gen, Rotor V Bearing, Starter 5.0000 sec **5.0000 sec** Generator Front Gen, Rotor Front 

## Design Profit ®
Page 7 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

### Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

**Rate Score**  $0.00 Tool V Starter Press 0.0000 sec **0.0000 sec** Generator $0.00 Fastening V Starter Press Together 3.0000 sec **3.0000 sec** Generator $0.00 P.-P. Part V Starter V Bearing Retainer, Starter Gen, V Bearing 7.0000 sec **7.0000 sec** Generator Front Bearing Retainer, Starter Gen, Front Bearing $0.00 Tool V Bearing Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Retainer, Starter DRY Gen, Front Bearing $41.20 P.-P. Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec **5.0000 sec** Retainer, Starter Front Bearing Retainer, Starter Gen, Front Gen, Front Bearing Bearing-Mac

- - - "CNC Horz Mach, Man Sml Size

- - **-** and/or Low Compl

- - - Pallet Size 300 mm square, 550

- - **-** lb Capacity $41.20 Tool V Bearing EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** Retainer, Starter Machine Gen, Front Bearing $15.50 P.-P. Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec **5.0000 sec** Retainer, Starter Front Bearing Retainer, Starter Gen, Front Gen, Front Bearing Bearing-Sta $15.50 Tool V Bearing Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Retainer, Starter Gen, Front Bearing $15.50 Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 0.0000 sec **0.6000 sec** V Bearing V Bearing Retainer, Starter Gen, V Bearing 0.0000 sec **0.6000 sec** Retainer, Starter Front Bearing Retainer, Starter Gen, Front Gen, Front Bearing Bearing-Mat

- - - Blank weight 0.287 lbs

- - **-**

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (65 L by

- - **-** 65 W by 3.2 H)mm


## Design Profit ®
Page 8 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Bearing Load Part 3.0000 sec **3.0000 sec** Retainer, Starter Gen, Front Bearing $41.20 Operation V Bearing Clamp Part 3.0000 sec **3.0000 sec**Retainer, Starter Gen, Front Bearing $41.20 Material Mod. V Bearing Tap Hole 4.0000 sec **4.0000 sec** Retainer, Starter Gen, Front Bearing $41.20 Operation V Bearing Unclamp Part 1.0000 sec **1.0000 sec** Retainer, Starter Gen, Front Bearing

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $0.00 Operation V Bearing Load Part 3.0000 sec **3.0000 sec** Retainer, Starter Gen, Front Bearing $0.00 Operation V Bearing Wa sh Part Medium 5.0000 sec **5.0000 sec** Retainer, Starter Gen, Front Bearing $0.00 Operation V Bearing Unload Part 2.0000 sec **2.0000 sec** Retainer, Starter Gen, Front Bearing

- - - Stamping with three Tapped

- - **-** Holes $0.00 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $0.00 Part V Starter V Bolt, Starter Gen, Bearing V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Retainer, M5 x 15 Gen, Bearing Retainer, M5 x 15 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator 

## Design Profit ®
Page 9 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $0.00 Subassembly V Starter V Rotor & Slipring Asm, Starter V Rotor & Slipring 6.0000 sec **6.0000 sec** Generator Generator Asm, Starter Generator $0.00 Tool V Rotor & Slipring First Fixture 0.0000 sec **0.0000 sec** Asm, Starter Generator $0.00 Subassembly V Rotor & Slipring V Rotor & Core Asm, Starter V Rotor & Core 3.0000 sec **3.0000 sec** Asm, Starter Generator Asm, Starter Generator Generator $0.00 Tool V Rotor & Core First Fixture 0.0000 sec **0.0000 sec** Asm, Starter Generator- - - Laminates, Shaft, Coils, Etc

- - **-**

$42.18 Subassembly V Rotor & Core V Magnet Asm, Starter V Magnet Asm, 8.0000 sec **8.0000 sec** Asm, Starter Generator, Rotor Starter Generator Generator, Rotor $42.18 Tool V Magnet Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Generator, Rotor $42.18 Part V Magnet Asm, V Magnet, Starter Generator, V Magnet, Starter 5.0000 sec **5.0000 sec** Starter Rotor Generator, Rotor Generator, Rotor $15.50 P.-P. Part V Magnet Asm, V Magnet Cover, Starter Gen, V Magnet Cover, 10.0000 sec **10.0000 sec** Starter Stamping Starter Gen, Generator, Rotor Stamping $15.50 Tool V Magnet Cover, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Stamping

- - - Stamping

- - **-** $42.18 Fastening V Magnet Asm, Snap Together 1.0000 sec **1.0000 sec** Starter Generator, Rotor $0.00 Tool V Rotor & Core Insertion Tool 0.0000 sec **0.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Core Magnet Asm Insertion 0.5000 sec **0.5000 sec** Asm, Starter Generator


## Design Profit ®
Page 10 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Rotor & Core CDI 1.0000 sec **1.0000 sec** Asm, Starter Generator $42.18 P.-P. Part V Rotor & Core V Fan, Front, Starter Gen, Rotor V Fan, Front, 7.0000 sec **7.0000 sec** Asm, Starter Asm Starter Gen, Generator Rotor Asm $42.18 Tool V Fan, Front, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Rotor Asm

- - - Stamping

- - **-** $0.00 Operation V Rotor & Core Align Clamp 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Tool V Rotor & Core Spot W elder 0.0000 sec **0.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Core Spot W eld 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Core Part Manipulation 3.0000 sec **3.0000 sec** Asm, Starter Generator $42.18 P.-P. Part V Rotor & Core V Fan, Rear, Starter Gen, Rotor V Fan, Rear, 7.0000 sec **7.0000 sec**Asm, Starter Asm Starter Gen, Generator Rotor Asm $42.18 Tool V Fan, Rear, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Rotor Asm

- - - Stamping

- - **-** $0.00 Operation V Rotor & Core Align Clamp 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Tool V Rotor & Core Spot W elder 0.0000 sec **0.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Core Spot W eld 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Core Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator 

## Design Profit ®
Page 11 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $28.18 P.-P. Part V Rotor & Slipring V Bearing Spacer, Starter Gen, V Bearing 5.0000 sec **5.0000 sec** Asm, Starter Front Bearing Spacer, Starter Generator Gen, Front Bearing $28.18 Tool V Bearing First Fixture 0.0000 sec **0.0000 sec** Spacer, Starter Gen, Front Bearing

- - - CNC TL15 Bar

- - **-** $0.00 Fastening V Rotor & Slipring Slide into Position 1.0000 sec **1.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Slipring Part Manipulation 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - Install Slipring & Connector

- - **-** $28.80 P.-P. Part V Rotor & Slipring V W inding to Slipring Connector, V W inding to 4.0000 sec **4.0000 sec** Asm, Starter Starter Gen, Roto Slipring Generator Connector, Starter Gen, Roto $28.80 Tool V W inding to First Fixture 0.0000 sec **0.0000 sec** Slipring Connector, Starter Gen, Roto

- - - Inj Molded, Copper connectors

- - **-** $0.00 Operation V Rotor & Slipring Align W ire Leads 5.0000 sec **5.0000 sec** Asm, Starter Generator $0.00 Tool V Rotor & Slipring Press 0.0000 sec **0.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Slipring Press Together 3.0000 sec **3.0000 sec** Asm, StarterGenerator

$28.80 Subassembly V Rotor & Slipring V Slipring Asm, Starter Gen, V Slipring Asm, 5.0000 sec **5.0000 sec** Asm, Starter Rotor Starter Gen, Generator Rotor $28.80 Tool V Slipring Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Rotor

- - - Inj Molded, Copper Rings, W iring

- - **-** 

## Design Profit ®
Page 12 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Rotor & Slipring Align W ire Leads 5.0000 sec **5.0000 sec** Asm, Starter Generator $0.00 Tool V Rotor & Slipring Press 0.0000 sec **0.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Slipring Press Together 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - Crimp & Solder Leads

- - **-** $0.00 Multitouch V Rotor & Slipring Regrab W inding & Slipring Lead Regrab W inding 11.0000 sec **11.0000 sec** Asm, Starter Lead Generator $0.00 Tool V Rotor & Slipring Crimping Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $0.00 Fastening Crimp Connector 3.0000 sec **3.0000 sec** Generator $0.00 Fastening V Rotor & Slipring Crimp Connector 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Tool V Rotor & Slipring Soldering Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Slipring Solder terminals in place 5.0000 sec **5.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Slipring Part Manipulation 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Multitouch V Rotor & Slipring Regrab W inding & Slipring Lead Regrab W inding 11.0000 sec **11.0000 sec** Asm, Starter Lead Generator $0.00 Tool V Rotor & Slipring Crimping Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Slipring Crimp Connector 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Tool V Rotor & Slipring Soldering Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Slipring Solder terminals in place 5.0000 sec **5.0000 sec** Asm, Starter Generator

## Design Profit ®
Page 13 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Rotor & Slipring CDI 1.0000 sec **1.0000 sec** Asm, Starter Generator

- - - Install Bearing, Retainer & Nut

- - **-**

- - - NSK 6003DG8B 17mm ID, 35mm

- - **-** OD, 10mm W

- - - Bearing Needs Cost

- - **-** $0.00 Subassembly V Rotor & Slipring V Bearing, Starter Gen, Rotor V Bearing, Starter 5.0000 sec **5.0000 sec** Asm, Starter Rear Gen, Rotor Rear Generator $42.18 P.-P. Part V Rotor & Slipring V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec **5.0000 sec** Asm, Starter Rear Bearing Retainer, Starter Generator Gen, Rear Bearing $42.18 Tool V Bearing First Fixture 0.0000 sec **0.0000 sec** Retainer, Starter Gen, Rear Bearing

- - - Stamping

- - **-** $0.00 Tool V Rotor & Slipring Press 0.0000 sec **0.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Slipring Press Together 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Part V Rotor & Slipring V Nut, Starter Gen, M6 V Nut, Starter 5.0000 sec **5.0000 sec** V Rotor & Slipring V Nut, Starter Gen, M6 V Nut, Starter 5.0000 sec **5.0000 sec** Asm, Starter Gen, M6 Generator $0.00 Tool V Rotor & Slipring Power Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Slipring Power Screw 4.0000 sec **4.0000 sec** Asm, Starter Generator

- - - Load into Varnish Machine

- - **-** $0.00 Operation V Rotor & Slipring Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Tool V Rotor & Slipring Varnish Machine 0.0000 sec **0.0000 sec** Asm, Starter Generator 

## Design Profit ®
Page 14 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

### Rate **Score**

$0.00 Fastening V Rotor & Slipring Trickle Varnish 30.0000 sec **30.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Slipring Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator

- - - Test Rotor Assembly

- - **-** $0.00 Operation V Rotor & Slipring Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Inspect V Rotor & Slipring Test Rotor Assembly 30.0000 sec **30.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Slipring Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator

- - - Paint Rotor ID & Leads

- - **-** $0.00 Operation V Rotor & Slipring Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Slipring Mask Part - Complex 15.0000 sec **15.0000 sec** Asm, Starter Generator $0.00 Tool V Rotor & Slipring Paint Machine 0.0000 sec **0.0000 sec** Asm, Starter Generator $0.00 Fastening V Rotor & Slipring Apply Paint 15.0000 sec **15.0000 sec** Asm, Starter Generator $0.00 Operation V Rotor & Slipring Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $0.00 Tool V Starter Press 0.0000 sec **0.0000 sec** Generator $0.00 Fastening V Starter Press Together 3.0000 sec **3.0000 sec**

Fastening V Starter Press Together 3.0000 sec **3.0000 sec**

Generator $0.00 Subassembly V Starter V Stator Asm, Starter Generator V Stator Asm, 8.0000 sec **8.0000 sec** Generator Starter Generator $0.00 Tool V Stator Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Generator


## Design Profit ®
Page 15 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $28.18 Subassembly V Stator Asm, V Stator Core Asm, Starter V Stator Core 4.0000 sec **4.0000 sec** Starter Generator Generator Asm, Starter Generator $28.18 Tool V Stator Core CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** Asm, Starter Lathe - Auto Load Generator $20.81 Subassembly V Stator Core V Stator Core Asm, Starter Gen, V Stator Core 4.0000 sec **4.0000 sec** Asm, Starter Stacked Asm, StarterGenerator Gen, Stacked

$20.81 Tool V Stator Core First Fixture 0.0000 sec **0.0000 sec** Asm, Starter Gen, Stacked

- - - 105 Plates, 0.014" thick

- - **-** $15.50 P.-P. Part V Stator Core V Stator Core Plate, Starter Gen, V Stator Core 4.0000 sec **4.0000 sec** Asm, Starter Stamped Plate, Starter Gen, Stacked Gen, Stamped $15.50 Tool V Stator Core Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Plate, Starter Gen, Stamped $15.50 Part V Stator Core V Stator Core Plate, Starter Gen, V Stator Core 0.0000 sec **0.6000 sec** Plate, Starter Steel Plate, Starter Gen, Stamped Gen, Steel

- - - Blank weight 0.133 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-**

- - - Part Size after stamping (5.75"

- - **-** Dia x .014" Thk) $20.81 Tool V Stator Core Special Tool 0.0000 sec **0.0000 sec** Asm, Starter Gen, Stacked $20.81 Operation V Stator Core Lock stack to mandrel 3.0000 sec **3.0000 sec** Asm, Starter Gen, Stacked $20.81 Operation V Stator Core Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Gen, Stacked $28.18 Operation V Stator Core Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $28.18 Material Mod. V Stator Core Cut Groove Large 5.0000 sec **5.0000 sec** Asm, Starter Generator 

## Design Profit ®
Page 16 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $28.18 Operation V Stator Core Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $28.18 Tool V Stator Core Special Tool 0.0000 sec **0.0000 sec** Asm, Starter Generator $28.18 Operation V Stator Core Remove Part 2.0000 sec **2.0000 sec** Asm, Starter Generator

- - - Auto insert 48 cavity insulators

- - **-** $29.69 P.-P. Part V Stator Asm, V Insulator, Cavity, Starter Gen V Insulator, 2.0000 sec **2.0000 sec** Starter Generator Cavity, Starter Gen $0.00 Tool V Stator Asm, Insertion Tool 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Insulator Insertion 0.5000 sec **0.5000 sec** Starter Generator- - - 8 pole, 9 winds per pole, 3
- - **-** phases (24 poles)

- - - 129 feet - 14 gauge (0.066")

- - **-** varnished copper wire $0.00 Operation V Stator Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator

- - - Need W ire Cost per Foot

- - **-** $29.69 P.-P. Part V Stator Asm, V W ire, Stator, Starter Gen V W ire, Stator, 2.0000 sec **2.0000 sec** Starter Generator Starter Gen $0.00 Tool V Stator Asm, Wi re W inding Machine 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Wi nd Stator 30.0000 sec **30.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator

- - - Auto insert 48 closeout insulators

- - **-** $29.69 P.-P. Part V Stator Asm, V Insulator, Closeout, Starter Gen V Insulator, 2.0000 sec **2.0000 sec** Starter Generator Closeout, Starter Gen $0.00 Tool V Stator Asm, Insertion Tool 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Insulator Insertion 0.5000 sec **0.5000 sec** Starter Generator

- - - Install 3 terminals

- - **-** 

## Design Profit ®
Page 17 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Tool V Stator Asm, Wi re Insulation Stripper 0.0000 sec **0.0000 sec** V Stator Asm, re Insulation Stripper 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Strip W ire Insulation 1.0000 sec **1.0000 sec** Starter Generator $0.00 Multitouch V Stator Asm, Regrab 3 W ire Leads Regrab W ire 5.0000 sec **5.0000 sec** Starter Generator Leads $0.00 Part V Stator Asm, V Insulator Sleeve, Starter Gen, V Insulator 5.0000 sec **5.0000 sec** Starter Generator Stator Asm Sleeve, Starter Gen, Stator Asm $0.00 Part V Stator Asm, V Terminal, Starter Gen, Stator V Terminal, 5.0000 sec **5.0000 sec** Starter Generator Asm Starter Gen, Stator Asm $0.00 Tool V Stator Asm, Crimping Tool 4.0000 sec **4.0000 sec** Starter Generator $0.00 Fastening V Stator Asm, Crimp Connector, Large 4.0000 sec **4.0000 sec** Starter Generator

- - - Strip, Twist & Solder 9 Common

- - **-** Stator Leads $0.00 Tool V Stator Asm, Wi re Insulation Stripper 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Strip W ire Insulation 1.0000 sec **1.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Wi re Twisting Tool 0.0000 sec **0.0000 sec** Starter Generator $0.00 Multitouch V Stator Asm, Regrab W ire Leads Regrab W ire 3.0000 sec **3.0000 sec** Starter Generator Leads$0.00 Fastening V Stator Asm, Twist wires 5.0000 sec **5.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Soldering Tool 4.0000 sec **4.0000 sec** Starter Generator $0.00 Fastening V Stator Asm, Solder Leads 5.0000 sec **5.0000 sec** Starter Generator

- - - Install Insulator Sleeve Over

- - **-** Solder Joint $0.00 Part V Stator Asm, V Insulator Sleeve, Stator Asm, V Insulator 5.0000 sec **5.0000 sec** Starter Generator Starter Gen, Large Sleeve, Stator Asm, Starter Gen, Large $0.00 Fastening V Stator Asm, Push In Place 2.0000 sec **2.0000 sec** Starter Generator

- - - Install Temp Sensor

- - **-** 

## Design Profit ®
Page 18 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Subassembly V Stator Asm, V Temp Sensor Asm, Starter V Temp Sensor 8.0000 sec **8.0000 sec** Starter Generator Gen, Stator Asm, Starter Gen, Stator $29.69 Tool V Temp Sensor First Fixture 0.0000 sec **0.0000 sec** Asm, Starter Gen, Stator

- - - Attach Eylet Terminals

- - **-** $0.00 Subassembly V Temp Sensor V Temp Sensor W ire, Starter V Temp Sensor 3.0000 sec **3.0000 sec** Asm, Starter Gen, Stator Asm Wi re, Starter Gen, Stator Gen, Stator Asm $29.69 Tool V Temp Sensor Wi re Insulation Stripper 0.0000 sec **0.0000 sec** Asm, Starter Gen, Stator $29.69 Operation V Temp Sensor Strip W ire Insulation 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator $29.69 Operation V Temp Sensor CDI 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator $29.69 Part V Temp Sensor V Eyelet Terminal, Starter Gen, V Eyelet 7.0000 sec **7.0000 sec** Asm, Starter Stator Temp Sensor Terminal, Starter Gen, Stator Gen, Stator Temp Sensor $29.69 Tool V Temp Sensor Crimping Tool 4.0000 sec **4.0000 sec** Asm, Starter Gen, Stator $29.69 Fastening V Temp Sensor Crimp Connector 3.0000 sec **3.0000 sec** Asm, Starter Gen, Stator $29.69 Operation V Temp Sensor CDI 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator

- - - Heat Shrink Tube

- - **-** $29.69 Part V Temp Sensor V Heat Shrink Tube, Starter Gen, V Heat Shrink 7.0000 sec **7.0000 sec** Asm, Starter Stator Temp Senso Tube, StarterGen, Stator Gen, Stator Temp Senso $29.69 Tool V Temp Sensor Heat Gun 2.0000 sec **2.0000 sec** Asm, Starter Gen, Stator $29.69 Fastening V Temp Sensor Heat shrink tube 5.0000 sec **5.0000 sec** Asm, Starter Gen, Stator 

## Design Profit ®
Page 19 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Operation V Temp Sensor CDI 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator

- - - Attach Temp Sensor & Insulate

- - **-** Connections $29.69 Part V Temp Sensor V Insulator Sleeve, Starter Gen, V Insulator 5.0000 sec **5.0000 sec** Asm, Starter Stator Asm Sleeve, Starter Gen, Stator Gen, Stator Asm $29.69 Subassembly V Temp Sensor V Thermocouple, Starter Gen, V Thermocouple, 8.0000 sec **8.0000 sec** Asm, Starter Stator Asm Starter Gen, Gen, Stator Stator Asm $29.69 Tool V Thermocouple, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Stator Asm $29.69 Subassembly V Thermocouple, V Thermocouple Leads, Starter V Thermocouple 4.0000 sec **4.0000 sec** Starter Gen, Gen, Stator Asm Leads, Starter Stator Asm Gen, Stator Asm $29.69 Tool V Thermocouple, Wi re Insulation Stripper 0.0000 sec **0.0000 sec** V Thermocouple, re Insulation Stripper 0.0000 sec **0.0000 sec** Starter Gen, Stator Asm $29.69 Operation V Thermocouple, Strip W ire Insulation 1.0000 sec **1.0000 sec** Starter Gen, Stator Asm $29.69 Operation V Thermocouple, CDI 1.0000 sec **1.0000 sec** Starter Gen, Stator Asm $29.69 Multitouch V Thermocouple, Regrab W ire Leads Regrab W ire 3.0000 sec **3.0000 sec** Starter Gen, Leads Stator Asm $29.69 Fastening V Thermocouple, Twist wires 5.0000 sec **5.0000 sec** Starter Gen, Stator Asm $29.69 Tool V Thermocouple, Soldering Fixture 2.0000 sec **2.0000 sec** Starter Gen, Stator Asm $29.69 Fastening V Thermocouple, Solder Leads 5.0000 sec **5.0000 sec** Starter Gen, Stator Asm $29.69 Part V Thermocouple, V Heat Shrink Tube, Starter Gen, V Heat Shrink 7.0000 sec **7.0000 sec** Starter Gen, Stator Temp Senso Tube, Starter Stator Asm Gen, Stator Temp Sen-1

## Design Profit ®
Page 20 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Tool V Thermocouple, Heat Gun 2.0000 sec **2.0000 sec** Starter Gen, Stator Asm $29.69 Fastening V Thermocouple, Heat shrink tube 5.0000 sec **5.0000 sec** Starter Gen, Stator Asm $29.69 Multitouch V Temp Sensor Regrab W ire Leads Regrab W ire 3.0000 sec **3.0000 sec** Asm, Starter Leads Gen, Stator $29.69 Fastening V Temp Sensor Twist wires 5.0000 sec **5.0000 sec** Asm, Starter Gen, Stator $29.69 Tool V Temp Sensor Soldering Fixture 2.0000 sec **2.0000 sec** Asm, Starter Gen, Stator $29.69 Fastening V Temp Sensor Solder Leads 5.0000 sec **5.0000 sec** Asm, Starter Gen, Stator $29.69 Part V Temp Sensor V Heat Shrink Tube, W eather V Heat Shrink 7.0000 sec **7.0000 sec** Asm, Starter Pack, Stator Temp Sens Tube, W eather Gen, Stator Pack, Stator Temp Sen $29.69 Tool V Temp Sensor Heat Gun 2.0000 sec **2.0000 sec** Asm, Starter Gen, Stator $29.69 Fastening V Temp Sensor Heat shrink tube 5.0000 sec **5.0000 sec**

Fastening V Temp Sensor Heat shrink tube 5.0000 sec **5.0000 sec**

Asm, Starter Gen, Stator $29.69 Multitouch V Temp Sensor Insulator Sleeve, Regrab V Insulator 7.0000 sec **7.0000 sec** Asm, Starter Sleeve, Regrab Gen, Stator $29.69 Fastening V Temp Sensor Slide into Position 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator

- - - Tie down Leads

- - **-** $0.00 Part V Stator Asm, V Insulator String, Starter Gen, V Insulator String, 14.0000 sec **14.0000 sec** Starter Generator Stator Asm Starter Gen, Stator Asm $0.00 Operation V Stator Asm, Tie strings 5.0000 sec **5.0000 sec** Starter Generator $0.00 Operation V Stator Asm, CDI 1.0000 sec **1.0000 sec** Starter Generator 

## Design Profit ®
Page 21 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

### Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

**Rate Score**  $0.00 Tool V Stator Asm, Hand Tool 3.0000 sec **3.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Trim strings 1.0000 sec **1.0000 sec** Starter Generator

- - - Load into Varnish Machine

- - **-** $0.00 Operation V Stator Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Varnish Machine 0.0000 sec **0.0000 sec** Starter Generator $0.00 Fastening V Stator Asm, Trickle Varnish 30.0000 sec **30.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator

- - - Test Stator Assembly

- - **-** $0.00 Operation V Stator Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator $0.00 Inspect V Stator Asm, Test Stator Assembly 30.0000 sec **30.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator

- - - Paint Stator ID & Leads

- - **-** $0.00 Operation V Stator Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Mask Part - Complex 15.0000 sec **15.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Paint Machine 0.0000 sec **0.0000 sec** Starter Generator $0.00 Fastening V Stator Asm, Apply Paint 15.0000 sec **15.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator $0.00 Operation V Starter Align to Housing 2.0000 sec **2.0000 sec**

Operation V Starter Align to Housing 2.0000 sec **2.0000 sec**

Generator $10.75 P.-P. Part V Starter V Housing, Starter Gen, Rear V Housing, 5.0000 sec **5.0000 sec** Generator Starter Gen, Rear

- - - Wa sh

- - **-**

- - - Tim Shaw

- - **-** $10.75 Tool V Housing, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Rear 

## Design Profit ®
Page 22 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 3.0000 sec **3.0000 sec** Starter Gen, Rear Starter Gen, Wa shed

- - - "CNC Horz Mach, Auto Sml Size

- - **-** and/or Low Complex

- - - Tim Shaw

- - **-** $41.20 Tool V Housing, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec**Starter Gen, Rear Machine

$43.52 P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec **0.0000 sec** Starter Gen, Rear Starter Gen, Machined

- - - Trim

- - **-**

- - - Tim Shaw

- - **-** $43.52 Tool V Housing, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Rear ##### P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec **8.0100 sec** Starter Gen, Rear Starter Gen, Trim

- - - "Aluminum Diecasting,
- - **-** Medium-Large Size and/or Mod

- - - Tim Shaw

- - **-** ##### Tool V Housing, Die Casting 1800-2600 ton 0.0000 sec **0.0000 sec** Starter Gen, Rear ##### Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec **9.8300 sec** Starter Gen, Rear Starter Gen, Die Cast

- - - Raw Material Req 1.717 lbs from

- - **-** Cost Sheet

- - - 6 Cavity Mold

- - **-**

- - - Box Size 203.2mm L x 165.1mm

- - **-** W x 114.3mm H $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Mill housing surface

- - **-** $41.20 Material Mod. V Housing, Mill Face 2.0000 sec **2.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Mill bearing pocket face

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear 

## Design Profit ®
Page 23 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Bore & chamfer bearing pocket

- - **-** $41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Bore stator dia.

- - **-** $41.20 Material Mod. V Housing, Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Bore & chamfer hsg dia.

- - **-** $41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec**Starter Gen, Rear

- - - Drill 6 holes

- - **-** $41.20 Material Mod. V Housing, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill mounting hole

- - **-** $41.20 Material Mod. V Housing, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Mill bolt hole surface

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill bolt hole

- - **-** 

## Design Profit ®
Page 24 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Material Mod. V Housing, Drill & Chamfer Hole 30-60mm 2.0000 sec **2.0000 sec**

Material Mod. V Housing, Drill & Chamfer Hole 30-60mm 2.0000 sec **2.0000 sec**

Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Rotate housing

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Mill outside term block mntg
- - **-** surfaces $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Machine housing O.D.

- - **-** $41.20 Material Mod. V Housing, Machine OD of unused area 4.0000 sec **4.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec**Starter Gen, Rear

- - - Spot face 3 mntg surface

- - **-** $41.20 Material Mod. V Housing, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill & tap 6 holes

- - **-** $41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear 

## Design Profit ®
Page 25 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Spot face 2 mntg holes

- - **-** $41.20 Material Mod. V Housing, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Mill inside term block mntg
- - **-** surfaces $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill term block mntg holes

- - **-** $41.20 Material Mod. V Housing, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill & tap 3 holes

- - **-** $41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Rotate housing

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear$41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Mill bolt hole surface

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear 

## Design Profit ®
Page 26 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Rear $10.75 Operation V Housing, Load Part 3.0000 sec **3.0000 sec** Starter Gen, Rear $10.75 Operation V Housing, Wa sh Part Medium 5.0000 sec **5.0000 sec** Starter Gen, Rear $10.75 Operation V Housing, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Rear $0.00 Multitouch V Starter Regrab W ire Eyelet & Thread Regrab W ire 9.0000 sec **9.0000 sec** Generator Thru Grommet Eyelet & Thread Thru Grommet $0.00 Tool V Starter Press 0.0000 sec **0.0000 sec** Generator $0.00 Fastening V Starter Press Together 3.0000 sec **3.0000 sec** Generator $0.00 Part V Starter V Bolt, Starter Gen, M5 x 80 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 80 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 P.-P. Part V Starter V Boot, Starter Generator, 3 V Boot, Starter 7.0000 sec **7.0000 sec** Generator Phase Terminal Generator, 3 Phase Terminal

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $0.00 Tool V Boot, Starter Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Generator, 3 ton Phase Terminal $0.00 Part V Boot, Starter V Boot, Starter Generator, 3 V Boot, Starter 0.0000 sec **11.4800 sec** Generator, 3 Phase Terminal Generator, 3 Phase Terminal Phase Terminal-Materi

- - - Raw Material Req 0.027 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 25mm L x 25mm W x - - **-** 20mm H $0.00 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator 

## Design Profit ®Page 27 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Subassembly V Starter V Terminal Block Asm, Starter V Terminal Block 9.0000 sec **9.0000 sec** Generator Generator, 3 Phase T Asm, Starter Generator, 3 Phase T $0.00 Tool V Terminal Block Press 0.0000 sec **0.0000 sec** Asm, Starter Generator, 3 Phase T

- - - NEED TO UPDATE FROM

- - **-** NOTES - BRAD $0.00 Subassembly V Terminal Block V Terminal Block Asm, Starter V Terminal Block 9.0000 sec **9.0000 sec** Asm, Starter Generator, 3 Phase T Asm, Starter Generator, 3 Generator, 3 Phase T Phase-P

- - - NEED TO UPDATE FROM

- - **-** EXCEL SHEET

- - - "Injection Molding, Small-Medium

- - **-** Size and/or Low-M $0.00 Tool V Terminal Block Injection Molding Machine 0.0000 sec **0.0000 sec** Asm, Starter 200-400 Ton Generator, 3 Phase T $0.00 Part V Terminal Block V Terminal Block Asm, Starter V Terminal Block 0.0000 sec **0.0000 sec** Asm, Starter Generator, 3 Phase T Asm, Starter Generator, 3 Generator, 3 Phase T Phase-M

- - - put cycle time from cost sheet in

- - **-** actual time

- - - - - **-** actual time

- - - Do not put total weight in symbol
- - **-** can not be remov

- - - Put Material Used In Symbol

- - **-**

- - - Add notes for the following

- - **-**

- - - Raw Material Req x.xxx lbs from

- - **-** Cost Sheet

- - - XX Cavity Mold

- - **-**

- - - Box Size XXmm L x XXmm W x - - **-** XXm m H

- - - Overmold, One Gnd Circuit, 13

- - **-** Brass Inserts



## Design Profit ®
Page 28 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** $0.00 Part V Terminal Block V Brass Threaded Insert Small V Brass 2.0000 sec **2.0000 sec** Asm, Starter Threaded Insert Generator, 3 Small Phase T $0.00 Part V Terminal Block V Brass Threaded Insert Large V Brass 2.0000 sec **2.0000 sec** Asm, Starter Threaded Insert Generator, 3 Large Phase T $0.00 Operation V Terminal Block Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator, 3 Phase T $0.00 Operation V Terminal Block Clamp Part 3.0000 sec **3.0000 sec** Asm, Starter Generator, 3 Phase T $0.00 Fastening V Terminal Block Press Together 3.0000 sec **3.0000 sec** Asm, Starter Generator, 3 Phase T $0.00 Operation V Terminal Block Unclamp Part 1.0000 sec **1.0000 sec** Asm, Starter Generator, 3 Phase T $0.00 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $0.00 Part V Starter V Bolt, Starter Gen, M6 x 18 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M6 x 18 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $0.00 P.-P. Part V Starter V Grommet, Starter Generator, V Grommet, 8.0000 sec **8.0000 sec** Generator Internal Regulator W Starter Generator, Internal Regulator W

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi


## Design Profit ®
Page 29 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Tool V Grommet, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Starter ton Generator, Internal Regulator W $0.00 Part V Grommet, V Grommet, Starter Generator, V Grommet, 0.0000 sec **0.7850 sec** Starter Internal Regulator W Starter Generator, Generator, Internal Regulator InternalW Regulator-M

- - - Raw Material Req 0.01 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 33mm L x 14mm W x - - **-** 11mm H $0.00 Multitouch V Starter Regrab W ire Eyelet & Thread Regrab W ire 9.0000 sec **9.0000 sec** Generator Thru Grommet Eyelet & Thread Thru Grommet $0.00 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator $0.00 P.-P. Part V Starter V Base Gasket, Starter V Base Gasket, 6.0000 sec **6.0000 sec** Generator Generator, Internal Regulat Starter Generator, Internal Regulat

- - - NEED TO UPDATE MATERIAL

- - **-** $0.00 Tool V Base Gasket, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Starter ton Generator, Internal Regulat

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $0.00 Part V Base Gasket, V Base Gasket, Starter V Base Gasket, 0.0000 sec **0.0000 sec** Starter Generator, Internal Regulat Starter Generator, Generator, Internal Regulat Internal Regul-1

- - - Raw Material Req 0.002 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 40mm L x 40mm W x - - **-** 1mm H $0.00 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator 

## Design Profit ®
Page 30 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Subassembly V Starter V Internal Regulator Asm, Starter V Internal 9.0000 sec **9.0000 sec** Generator Generator Regulator Asm, Starter Generator

- - - NEED TO UPDATE FROM

- - **-** NOTES-BRAD $0.00 Tool V Internal Press 0.0000 sec **0.0000 sec** Regulator Asm, Starter Generator

- - - Threaded Inserts & Crush

- - **-** Sleeves Installation $0.00 Subassembly V Internal V Internal Regulator Asm, Starter V Internal 9.0000 sec **9.0000 sec** Regulator Asm, Generator Regulator Asm, Starter Generator Starter Generator-Mold

- - - NEED TO UPDATE FROM

- - **-** NOTES-BRAD $0.00 Part V Internal V 4 Pin Terminal Strip V 4 Pin Terminal 4.0000 sec **4.0000 sec** Regulator Asm, StripStarter Generator

- - - "Injection Molding, Small-Medium

- - **-** Size and/or Low-M $0.00 Tool V Internal Injection Molding Machine 0.0000 sec **0.0000 sec** Regulator Asm, 200-400 Ton Starter Generator $0.00 Part V Internal V Internal Regulator Asm, Starter V Internal 0.0000 sec **0.0000 sec** Regulator Asm, Generator Regulator Asm, Starter Generator Starter Generator-Materi

- - - Add Part Symbol

- - **-**

- - - Uncheck all part atributes 0 time

- - **-**

- - - put cycle time from cost sheet in

- - **-** actual time

- - - Do not put total weight in symbol
- - **-** can not be remov

- - - Put Material Used In Symbol

- - **-**

- - - Add notes for the following

- - **-**

- - - Raw Material Req x.xxx lbs from

- - **-** Cost Sheet

- - - XX Cavity Mold

- - **-**

- - - Box Size XXmm L x XXmm W x - - **-** XXm m H 

## Design Profit ®
Page 31 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Internal Load Part 3.0000 sec **3.0000 sec** Regulator Asm, Starter Generator $0.00 Operation V Internal Clamp Part 3.0000 sec **3.0000 sec** Regulator Asm, Starter Generator $0.00 Part V Internal V Anti-Crush Sleeve PEB mid V Anti-Crush 0.0000 sec **0.0000 sec** Regulator Asm, housing Sleeve PEB mid Starter Generator housing $0.00 Fastening V Internal Press Together 3.0000 sec **3.0000 sec** Regulator Asm, Starter Generator $0.00 Operation V Internal Unclamp Part 1.0000 sec **1.0000 sec** Regulator Asm, Starter Generator $0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 P.-P. Part V Starter V Brush Cover, Starter V Brush Cover, 7.0000 sec **7.0000 sec** Generator Generator, Internal Regulat Starter Generator, Internal Regulat $0.00 Tool V Brush Cover, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Starter ton Generator,Internal Regulat

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $0.00 Part V Brush Cover, V Brush Cover, Starter V Brush Cover, 0.0000 sec **0.0000 sec** Starter Generator, Internal Regulat Starter Generator, Generator, Internal Regulat Internal Regul-1

- - - Raw Material Req 0.002 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 40mm L x 40mm W x - - **-** 1mm H $0.00 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator 

## Design Profit ®
Page 32 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 P.-P. Part V Starter V Dust Seal, Starter Generator, V Dust Seal, 10.0000 sec **10.0000 sec** Generator Internal Regulator Starter Generator, Internal Regulator $0.00 Tool V Dust Seal, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Starter ton Generator, Internal Regulator $0.00 Part V Dust Seal, V Dust Seal, Starter Generator, V Dust Seal, 0.0000 sec **0.0000 sec** Starter Internal Regulator Starter Generator, Generator, Internal Regulator Internal Regulat-

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi

- - - Raw Material Req 0.002 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 40mm L x 40mm W x - - **-** 1mm H $0.00 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator $0.00 Multitouch V Starter Regrab W ire Eyelet & Position Regrab W ire 9.0000 sec **9.0000 sec** Generator Eyelet & Thread Thru Grommet $0.00 Part V Starter V Bolt, Starter Gen, M4 x 8 V Bolt, Starter 7.0000 sec **7.0000 sec** Generator Gen, M4 x 8 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $10.75 P.-P. Part V Starter V Cover, Starter Gen, Internal V Cover, Starter 5.0000 sec **5.0000 sec** Generator Regulator Gen, Internal Regulator

- - - Wa sh

- - **-**

- - - Tim Shaw

- - **-** $10.75 Tool V Cover, Starter First Fixture 0.0000 sec **0.0000 sec** Gen, InternalRegulator

$41.20 P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 3.0000 sec **3.0000 sec** Gen, Internal Regulator Gen, Internal Regulator RegulatorWa shed 

## Design Profit ®
Page 33 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - "CNC Horz Mach, Auto Sml Size

- - **-** and/or Low Complex

- - - Tim Shaw

- - **-** $41.20 Tool V Cover, Starter EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** Gen, Internal Machine Regulator $43.52 P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec **0.0000 sec** Gen, Internal Regulator Gen, Internal Regulator RegulatorMachined

- - - Trim

- - **-**

- - - Tim Shaw

- - **-** $43.52 Tool V Cover, Starter First Fixture 0.0000 sec **0.0000 sec** Gen, Internal Regulator ##### P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec **7.5800 sec** Gen, Internal Regulator Gen, Internal Regulator RegulatorTrimmed

- - - "Aluminum Diecasting, Medium
- - **-** Size and/or Moderate ##### Tool V Cover, Starter Die Casting 1000-1800 ton 0.0000 sec **0.0000 sec** Gen, Internal Regulator ##### Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec **9.4700 sec** Gen, Internal Regulator Gen, Internal Regulator Regulator-Die Cast

- - - Raw Material Req .769 lbs from

- - **-** Cost Sheet

- - - 6 Cavity Mold

- - **-**

- - - Box Size 181mm L x 127mm W x - - **-** 47.6mm H $41.20 Operation V Cover, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Internal Regulator

- - - Mill housing surface

- - **-** $41.20 Material Mod. V Cover, Starter Mill Face 2.0000 sec **2.0000 sec** Gen, Internal Regulator


## Design Profit ®
Page 34 of #Copyright 2005© Munro & Associates, Inc.



## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Cover, Starter CDI 1.0000 sec **1.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Internal Regulator

- - - Bore & chamfer stator dia.

- - **-** $41.20 Material Mod. V Cover, Starter Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Internal Regulator

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Cover, Starter Part Manipulation 3.0000 sec **3.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Internal Regulator

- - - Mill bearing retainer surface

- - **-** $41.20 Material Mod. V Cover, Starter Mill Face 2.0000 sec **2.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Internal Regulator

- - - Bore & chamfer bearing pocket

- - **-** $41.20 Material Mod. V Cover, Starter Bore Hole & Chamfer 2.0000 sec **2.0000 sec**

Material Mod. V Cover, Starter Bore Hole & Chamfer 2.0000 sec **2.0000 sec**

Gen, Internal Regulator $41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Internal Regulator

- - - Drill & tap 8 holes

- - **-** $41.20 Material Mod. V Cover, Starter Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter CDI 1.0000 sec **1.0000 sec** Gen, Internal Regulator 

## Design Profit ®
Page 35 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, InternalRegulator

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Cover, Starter Part Manipulation 3.0000 sec **3.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Internal Regulator $41.20 Material Mod. V Cover, Starter Drill Hole 1-30mm 1.0000 sec **1.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Internal Regulator $10.75 Operation V Cover, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Internal Regulator $10.75 Operation V Cover, Starter Wa sh Part Medium 5.0000 sec **5.0000 sec** Gen, Internal Regulator $10.75 Operation V Cover, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Internal Regulator $0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $0.00 P.-P. Part V Starter V Duckbill Breather, Starter Gen, V Duckbill 9.0000 sec **9.0000 sec** Generator Internal Reg Cov Breather, Starter Gen, Internal Reg Cov


## Design Profit ®
Page 36 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Tool V Duckbill Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Breather, Starter ton Gen, Internal Reg Cov

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $0.00 Part V Duckbill V Duckbill Breather, Starter Gen, V Duckbill 0.0000 sec **0.6000 sec** Breather, Starter Internal Reg Cov Breather, Starter Gen, Internal Reg Gen, Internal Reg Cov C-M

- - - Raw Material Req 0.002 lbs from

- - **-**Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 40mm L x 40mm W x - - **-** 1mm H $0.00 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator $0.00 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $0.00 Part V Starter V W asher, Starter Gen, M6 Shim V W asher, Starter 4.0000 sec **4.0000 sec** Generator Gen, M6 Shim $42.18 Subassembly V Starter V Resolver Motor Armature Asm, V Resolver Motor 4.0000 sec **4.0000 sec** Generator Starter Gen Armature Asm, Starter Gen $42.18 Tool V Resolver Motor First Fixture 0.0000 sec **0.0000 sec** Armature Asm, Starter Gen

- - - 16 Plates, 0.020" thick

- - **-** $15.50 P.-P. Part V Resolver Motor V Resolver Core Plate, Starter V Resolver Core 4.0000 sec **4.0000 sec** Armature Asm, Gen, Stamped Plate, Starter Starter Gen Gen, Stamped $15.50 Tool V Resolver Core Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Plate, Starter Gen, Stamped $15.50 Part V Resolver Core V Resolver Core Plate, Starter V Resolver Core 0.0000 sec **0.6000 sec** Plate, Starter Gen, Steel Plate, Starter Gen, Stamped Gen, Steel

- - - Blank weight 0.003 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-**

- - - Stamped Part Size (0.76" H x

- - **-** 0.67" W x 0.02" H) 

## Design Profit ®
Page 37 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $42.18 Tool V Resolver Motor Special Tool 0.0000 sec **0.0000 sec** Armature Asm, Starter Gen $42.18 Operation V Resolver Motor Lock stack to mandrel 3.0000 sec **3.0000 sec** Armature Asm, Starter Gen $42.18 Operation V Resolver Motor Unload Part 2.0000 sec **2.0000 sec** Armature Asm, Starter Gen $0.00 Part V Starter V Nut, Starter Gen, M5 V Nut, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 Subassembly V Starter V Resolver Motor Sensor Asm, V Resolver Motor 7.0000 sec **7.0000 sec** Generator Starter Gen Sensor Asm, Starter Gen $0.00 Tool V Resolver Motor First Fixture 0.0000 sec **0.0000 sec** Sensor Asm,Starter Gen

- - - Coils, Laminates, Harness,

- - **-** Potted Circuit, Molds $0.00 P.-P. Part V Starter V Bracket, Starter Gen, Resolver V Bracket, Starter 7.0000 sec **7.0000 sec** Generator Motor Sensor Gen, Resolver Motor Sensor $0.00 Tool V Bracket, Starter First Fixture 0.0000 sec **0.0000 sec** Gen, Resolver Motor Sensor

- - - Stamping

- - **-** $0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 Multitouch V Starter Regrab Resolver Harness & Regrab Resolver 8.0000 sec **8.0000 sec** Generator Position Harness & Position $0.00 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator 

## Design Profit ®
Page 38 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Subassembly V Starter V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec **5.0000 sec** Generator Resolver Motor Starter Gen, Resolver Motor $0.00 Tool V Cover Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Resolver Motor $10.75 Subassembly V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec **5.0000 sec** Starter Gen, Resolver Motor-W ash Starter Gen, Resolver Motor Resolver Motor-W ash $10.75 Tool V Cover Asm, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Starter Gen, DRY Resolver Motor-W ash

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $15.50 Subassembly V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec **5.0000 sec** Starter Gen, Resolver Motor-Stamping Starter Gen, Resolver Resolver Motor-W ash Motor-Stamping $15.50 Tool V Cover Asm, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Starter Gen, Resolver Motor-Stamping $15.50 Part V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 0.0000 sec **0.7000 sec** Starter Gen, Resolver Motor-Stamping Starter Gen, Resolver ResolverMotor-Stamping Motor-Stampin-M

- - - Blank weight 0.214 lbs

- - **-**

- - - Press Size 60 Ton & Type of

- - **-** Press

- - - Part Size after stamping (80 L by

- - **-** 104 W by 21 H)mm $10.75 Operation V Cover Asm, Load Part 3.0000 sec **3.0000 sec** Starter Gen, Resolver Motor-W ash $10.75 Operation V Cover Asm, Wa sh Part Medium 5.0000 sec **5.0000 sec** Starter Gen, Resolver Motor-W ash 

## Design Profit ®
Page 39 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $10.75 Operation V Cover Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Resolver Motor-W ash $0.00 Part V Cover Asm, V Label - Cover Asm. V Label - Cover 7.0000 sec **7.0000 sec** Starter Gen, Asm. Resolver Motor $0.00 Fastening V Cover Asm, Apply Label 3.0000 sec **3.0000 sec** Starter Gen, Resolver Motor $16.39 P.-P. Part V Cover Asm, V Seal - Cover Asm. V Seal - Cover 2.0000 sec **2.0000 sec** Starter Gen, Asm. Resolver Motor

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $16.39 Tool V Seal - Cover Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Asm. ton $16.39 Part V Seal - Cover V Seal - Cover Asm. V Seal - Cover 0.0000 sec **1.4200 sec** Asm. Asm.-Material

- - - Raw Material Req 0.011 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 90mm L x 66mm W x - - **-** 2mm H $0.00 Tool V Cover Asm, Glue Bottle 3.0000 sec **3.0000 sec** Starter Gen, Resolver Motor $0.00 Fastening V Cover Asm, Glue in Place 2.0000 sec **2.0000 sec** Starter Gen, Resolver Motor $0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 Multitouch V Starter Regrab Resolver Harness & Regrab Resolver 8.0000 sec **8.0000 sec**Generator Position Harness & Position $0.00 P.-P. Part V Starter V Bracket, Starter Gen, Elect V Bracket, Starter 7.0000 sec **7.0000 sec** Generator Harness Gen, Elect Harness 

## Design Profit ®
Page 40 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Tool V Bracket, Starter Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Gen, Elect DRY Harness $0.00 P.-P. Part V Bracket, Starter V Bracket, Starter Gen, Elect V Bracket, Starter 7.0000 sec **7.0000 sec** Gen, Elect Harness Gen, Elect Harness HarnessStamping $0.00 Tool V Bracket, Starter Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Gen, Elect Harness $0.00 Part V Bracket, Starter V Bracket, Starter Gen, Elect V Bracket, Starter 0.0000 sec **0.0000 sec** Gen, Elect Harness Gen, Elect Harness HarnessStamping-Mat

- - - Blank weight 0.214 lbs

- - **-**

- - - Press Size 60 Ton & Type of

- - **-** Press

- - - Part Size after stamping (80 L by

- - **-** 104 W by 21 H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-** 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $0.00 Operation V Bracket, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Elect Harness $0.00 Operation V Bracket, Starter Wa sh Part Medium 5.0000 sec **5.0000 sec** Gen, Elect Harness $0.00 Operation V Bracket, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Elect Harness

- - - Stamping

- - **-** $0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 Multitouch V Starter Regrab Resolver Harness Regrab Resolver 9.0000 sec **9.0000 sec** Generator Connector Harness Connector 

## Design Profit ®
Page 41 of # Copyright 2005© Munro & Associates, Inc.

## V Generator/A **lternator**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $0.00 Fastening V Starter Snap Together 1.0000 sec **1.0000 sec** Generator

- - - Wa sher is Diamond Impregnated,
- - **-** No Slip Design $0.00 Part V Starter V W asher, Starter Gen, Pulley V W asher, Starter 3.0000 sec **3.0000 sec** Generator Asm Gen, Pulley $0.00 Subassembly V Starter V Pulley Asm, Starter Generator V Pulley Asm, 3.0000 sec **3.0000 sec** Generator Asm Starter Generator $0.00 Tool V Pulley Asm, Press 0.0000 sec **0.0000 sec** Starter Generator $0.00 P.-P. Part V Pulley Asm, V Insert Pulley Asm, Starter V Insert Pulley 5.0000 sec **5.0000 sec** Starter Generator Generator Asm, Starter Generator $0.00 Tool V Insert Pulley Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Asm, Starter DRY Generator $0.00 P.-P. Part V Insert Pulley V Insert Pulley Asm, Starter V Insert Pulley 3.0000 sec **3.0000 sec** Asm, Starter Generator Asm, Starter Generator GeneratorMachined

- - - CNC TL-15 2 Axis Twin Spindle

- - **-** Lathe - Auto Load $0.00 Tool V Insert Pulley CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** Asm, Starter Lathe - Auto Load Generator

- - - Includes Bar Feeder

- - **-** $0.00 Part V Insert Pulley V Insert Pulley Asm, Starter V Insert Pulley 0.0000 sec **0.0000 sec** Asm, Starter Generator Asm, Starter Generator GeneratorMaterial

- - - In symbol put material and piece
- - **-** cost

- - - Add note for the following

- - **-**

- - - Bar stock weight XX lbs.

- - **-**

- - - Box size of finished part XXDmm

- - **-** x XXLm m

- - - Add machining steps (Mateial

- - **-** Mods) $0.00 Operation V Insert Pulley Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator 

## Design Profit ®
Page 42 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Insert Pulley Clamp Part 3.0000 sec **3.0000 sec** Asm, Starter Generator- - - FRONT FACE

- - **-**

$0.00 Material Mod. V Insert Pulley Turn End Face 60-100mm 6.0000 sec **6.0000 sec** Asm, Starter Generator $0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator

- - - OUTER DIAMETER

- - **-** $0.00 Material Mod. V Insert Pulley Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator

- - - CUT BELT GROVES

- - **-** $0.00 Material Mod. V Insert Pulley Turn OD Contoured surface fins 5.0000 sec **5.0000 sec** Asm, Starter Generator $0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator

- - - SHAFT HOLE

- - **-** $0.00 Material Mod. V Insert Pulley Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** Asm, Starter Generator $0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator $0.00 Material Mod. V Insert Pulley Bore Hole 60-100mm 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - SLOTS

- - **-** $0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator $0.00 Material Mod. V Insert Pulley End Mill Slot Cut 1.0000 sec **1.0000 sec**

Material Mod. V Insert Pulley End Mill Slot Cut 1.0000 sec **1.0000 sec**

Asm, Starter Generator 

## Design Profit ®
Page 43 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Insert Pulley CDI 1.0000 sec **1.0000 sec** Asm, Starter Generator $0.00 Material Mod. V Insert Pulley End Mill Slot Cut 1.0000 sec **1.0000 sec** Asm, Starter Generator $0.00 Operation V Insert Pulley CDI 1.0000 sec **1.0000 sec** Asm, Starter Generator $0.00 Operation V Insert Pulley Unclamp Part 1.0000 sec **1.0000 sec** Asm, Starter Generator$0.00 Operation V Insert Pulley Remove Part 2.0000 sec **2.0000 sec** Asm, Starter Generator

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $0.00 Operation V Insert Pulley Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Operation V Insert Pulley Wa sh Part Medium 5.0000 sec **5.0000 sec** Asm, Starter Generator $0.00 Operation V Insert Pulley Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $0.00 P.-P. Part V Pulley Asm, V Pulley Base Asm, Starter V Pulley Base 5.0000 sec **5.0000 sec** Starter Generator Generator Asm, Starter Generator $0.00 Tool V Pulley Base Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Asm, Starter DRY Generator $0.00 P.-P. Part V Pulley Base V Pulley Base Asm, Starter V Pulley Base 3.0000 sec **3.0000 sec** Asm, Starter Generator-Machined Asm, Starter Generator GeneratorMachined

- - - CNC Turning 3" Bar 4 Axis

- - **-**



## Design Profit ®
Page 44 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Tool V Pulley Base CNC Turning 4 Axis SL-30, 3" bar 0.0000 sec **0.0000 sec** Asm, StarterGeneratorMachined

- - - Includes Bar Feeder

- - **-** $0.00 Part V Pulley Base V Pulley Base Asm, Starter V Pulley Base 0.0000 sec **0.0000 sec** Asm, Starter Generator-Material Asm, Starter Generator- GeneratorMachined Material

- - - Add part symbol uncheck all
- - **-** attributes 0 time

- - - In symbol put material and piece
- - **-** cost

- - - Add note for the following

- - **-**

- - - Bar stock weight XX lbs.

- - **-**

- - - Box size of finished part XXDmm

- - **-** x XXLm m

- - - Add machining steps (Mateial

- - **-** Mods) $0.00 Operation V Pulley Base Load Part 3.0000 sec **3.0000 sec**Asm, StarterGeneratorMachined $0.00 Operation V Pulley Base Clamp Part 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined

- - - FRONT FACE

- - **-** $0.00 Material Mod. V Pulley Base Turn End Face 60-100mm 6.0000 sec **6.0000 sec** Asm, StarterGeneratorMachined $0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined

- - - OUTER DIAMETER

- - **-** $0.00 Material Mod. V Pulley Base Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined 

## Design Profit ®
Page 45 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined

- - - CUT BELT GROVES

- - **-** $0.00 Material Mod. V Pulley Base Turn OD Contoured surface fins 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined $0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined

- - - SHAFT HOLE

- - **-** $0.00 Material Mod. V Pulley Base Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** Asm, StarterGeneratorMachined $0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined $0.00 Material Mod. V Pulley Base Bore Hole 60-100mm 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined

- - - SLOTS

- - **-** $0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator-Machined

$0.00 Material Mod. V Pulley Base End Mill Slot Cut 1.0000 sec **1.0000 sec** Asm, StarterGeneratorMachined $0.00 Operation V Pulley Base CDI 1.0000 sec **1.0000 sec** Asm, StarterGeneratorMachined $0.00 Material Mod. V Pulley Base End Mill Slot Cut 1.0000 sec **1.0000 sec** Asm, StarterGeneratorMachined 

## Design Profit ®
Page 46 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Pulley Base CDI 1.0000 sec **1.0000 sec** Asm, StarterGeneratorMachined $0.00 Operation V Pulley Base Unclamp Part 1.0000 sec **1.0000 sec** Asm, StarterGeneratorMachined $0.00 Operation V Pulley Base Remove Part 2.0000 sec **2.0000 sec** Asm, StarterGeneratorMachined

- - - Batch Type W asher

- - **-** Batch Type W

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $0.00 Operation V Pulley Base Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $0.00 Operation V Pulley Base Wa sh Part Medium 5.0000 sec **5.0000 sec** Asm, Starter Generator $0.00 Operation V Pulley Base Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $0.00 Fastening V Pulley Asm, Press Together 3.0000 sec **3.0000 sec** Starter Generator $0.00 Part V Starter V Nut, Starter Gen, Pulley V Nut, Starter 6.0000 sec **6.0000 sec** Generator Asm Gen, Pulley $0.00 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator Asm $0.00 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator Asm $0.00 Subassembly V Alternator, HV V HV W ire, Black V HV W ire, Black 6.0000 sec **6.0000 sec** Wi re Asm.

- - - 27.5" Copper Cable= $4.51,

- - **-** Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26"

- - **-** Black tape=$0.02- - - 19.25" Blue split
- - **-** Convelute=$0.19

- - - Cable Gland & Brackets =$0.30

- - **-** 

## Design Profit ®
Page 47 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Subassembly V Alternator, HV V HV W ire, Red V HV W ire, Red 6.0000 sec **6.0000 sec** Wi re Asm.

- - - 32.25" Copper Cable= $6.19,

- - **-** Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26"

- - **-** Black tape=$0.02

- - - 24.25" Blue split
- - **-** Convelute=$0.24

- - - Cable Gland & Brackets =$0.30

- - **-** $0.00 Subassembly V Alternator, HV V HV W ire, W hite V HV W ire, W hite 6.0000 sec **6.0000 sec** Wi re Asm.

- - - 30" Copper Cable= $4.92, Cable

- - **-** Lugs= $0.30

- - - Cable end sleeves=$0.04, 26"

- - **-** Black tape=$0.02

- - - 23" Blue split Convelute=$0.24

- - **-**

- - - Cable Gland & Brackets =$0.30

- - **-** $0.00 Operation V Alternator, HV CDI 1.0000 sec **1.0000 sec** Wi re Asm. $0.00 Part V Alternator, HV V Bolt, HV W ire to Alternator V Bolt, HV W ire 5.0000 sec **5.0000 sec** Wi re Asm. to Alternator $0.00 Tool V Alternator, HV 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** V Alternator, HV 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** Wi re Asm. $0.00 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm. $0.00 Operation V Alternator, HV CDI 1.0000 sec **1.0000 sec** Wi re Asm.

- - - These three bolts hold the wires
- - **-** from the Alt $0.00 Part V Alternator, HV V Bolt, Large W ire to Alt V Bolt, Large 7.0000 sec **7.0000 sec** Wi re Asm. Wi re to Alt $0.00 Tool V Alternator, HV 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** Wi re Asm. $0.00 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm.

- - - Cover of 36V wires on Alternator

- - **-** $0.00 Part V Alternator, HV V Rubber Insert, Under Cover V Rubber Insert, 8.0000 sec **8.0000 sec** Wi re Asm. Under Cover $0.00 Operation V Alternator, HV Press part 3.0000 sec **3.0000 sec** Wi re Asm. 

## Design Profit ®
Page 48 of # Copyright 2005© Munro & Associates, Inc.

## V Generator/A **lternator**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $0.00 Subassembly V Alternator, HV V Cover, 36V W ires, Alternator V Cover, 36V 9.0000 sec **9.0000 sec** Wi re Asm. Wi res, Alternator $0.00 Part V Alternator, HV V Bolt, Cover, Alternator W ires V Bolt, Cover, 7.0000 sec **7.0000 sec** Wi re Asm. Alternator W ires $0.00 Tool V Alternator, HV 4 Spindle Nut Runner 6.0000 sec **6.0000 sec** Wi re Asm. $0.00 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm. $0.00 Operation V Alternator, HV CDI 1.0000 sec **1.0000 sec** Wi re Asm.

- - - Bracket Goes on the back of the

- - **-** three wires to Alt $0.00 P.-P. Part V Alternator, HV V Retaining Bracket, 36V W ires V Retaining 7.0000 sec **7.0000 sec** Wi re Asm. Bracket, 36V Wi res $0.00 Part V Alternator, HV V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, 7.0000 sec **7.0000 sec** Wi re Asm. Back of Alt/Gen $0.00 Tool V Alternator, HV Power Tool 4.0000 sec **4.0000 sec** Wi re Asm. $0.00 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm. $0.00 Operation V Alternator, HV 18" Move 2.0000 sec **2.0000 sec** Wi re Asm. $0.00 Multitouch V Alternator, HV Regrab the three HV cables Regrab the three 4.0000 sec **4.0000 sec** Wi re Asm. HV cables $0.00 Subassembly V Alternator, HV V Clamp, 3 HV W ires to Alt V Clamp, 3 HV 5.0000 sec **5.0000 sec** Wi re Asm. Wi res to Alt $0.00 P.-P. Part V Alternator, HV V Bracket, For 3 HV W ire Clamp V Bracket, For 3 7.0000 sec **7.0000 sec** Wi re Asm. HV W ire Clamp $0.00 Part V Alternator, HV V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 3.0000 sec **3.0000 sec** Wi re Asm. HV wires $0.00 Tool V Alternator, HV Power Tool 4.0000 sec **4.0000 sec** Wi re Asm. $0.00 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm. $83.31 Part V V Bolt, Alternator to bracket, V Bolt, Alternator 6.0000 sec **6.0000 sec** Generator/Alterna Short to bracket, Short tor $83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor 

## Design Profit ®
Page 49 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Operation V CDI 1.0000 sec **1.0000 sec**Generator/Alterna tor $83.31 Part V V Bolt, Alternator to bracket, Long V Bolt, Alternator 6.0000 sec **6.0000 sec** Generator/Alterna to bracket, Long tor $83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Operation V CDI 1.0000 sec **1.0000 sec** Generator/Alterna tor

- - - Belt tensioner special for this

- - **-** starter $0.00 Subassembly V V Tensioner, Belt V Tensioner, Belt 8.0000 sec **8.0000 sec** Generator/Alterna tor $83.31 Part V V Bolt Tensioner V Bolt Tensioner 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $0.00 Subassembly V V Belt Tensioner Spring Asm. V Belt Tensioner 8.0000 sec **8.0000 sec** Generator/Alterna Spring Asm. tor $0.00 Subassembly V V Sleeve w/coating, Spring V Sleeve 6.0000 sec **6.0000 sec** Generator/Alterna Damper w/coating, Spring tor Damper $83.31 Operation V Press part 3.0000 sec **3.0000 sec** Generator/Alterna tor


## Design Profit ®
Page 50 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $83.31 Part V V Sleeve , Spring Damper V Sleeve , Spring 8.0000 sec **8.0000 sec** Generator/Alterna Damper tor $83.31 Operation V Press part 3.0000 sec **3.0000 sec** Generator/Alterna tor $83.31 Part V V Bolt, Belt Damper, Long V Bolt, Belt 4.0000 sec **4.0000 sec** Generator/Alterna Damper, Long tor $83.31 Part V V Bolt, Belt Damper, Short V Bolt, Belt 7.0000 sec **7.0000 sec** Generator/Alterna Damper, Short tor$83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Operation V CDI 1.0000 sec **1.0000 sec** Generator/Alterna tor

- - - Belt needs to be placed on all
- - **-** pulleys $83.31 Part V V Belt, Alt/AC V Belt, Alt/AC 10.0000 sec **10.0000 sec** Generator/Alterna tor $83.31 Tool V Hand Tool 3.0000 sec **3.0000 sec** Generator/Alterna tor $83.31 Operation V Align and install chain 10.0000 sec **10.0000 sec** Generator/Alterna tor 

## Report Totals **Count:** ##



## Design Profit ®
Page 51 of # Copyright 2005© Munro & Associates, Inc.

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.21 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.05 1

-

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.10 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $5.15 $1.24 1 $5.15

- - - -- - - -

- - - - $0.00 $0.08 1 $0.00

- - - - $0.00 $0.03 3 $0.00 $0.00 $0.03 2 $0.00 $0.00 $0.13 1 $0.00

- - - - $0.00 $0.13 2 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.08 1 $0.00 $0.00 $0.08 1 $0.00

- - - - $0.00 $0.03 2 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.13 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.13 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.13 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.15 1 $0.00 $0.00 $0.13 1 $0.00

- - - - $0.00 $0.13 1 $0.00

- - - -$0.00 $0.03 1 $0.00 $0.00 $0.08 1 $0.00 $0.00 $0.08 1 $0.00

- - - - $0.00 $0.03 5 $0.00 $0.00 $0.03 4 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.05 1 $0.00 $0.00 $0.04 1 $0.00 $0.00 $0.07 1 $0.00 $0.00 $0.03 1 $0.00 $0.32 $0.07 1 $0.32

$0.00 $0.09 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.09 1 $0.00

$0.16 $0.09 2 $0.32

$0.07 $0.09 1 $0.07

$0.00 $0.14 1 $0.00

$0.00 $0.09 1 $0.00

- $0.30 1

-
$0.00 $0.00 1 $0.00

- $0.00 1

- $0.00 $0.00 1 $0.00- $0.00 1

- $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.10 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

$1.41 $0.69 1 $1.41

- - - -

- - - -

- - - -$0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 6 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - - $0.00 $0.00 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.06 1

-

$0.00 $0.00 1 $0.00

$0.14 $0.00 1 $0.14

- - - -

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00$0.00 $0.05 3 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.02 $0.00 3 $0.06

$0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.00 1

-
$0.00 $0.00 1 $0.00

- $0.00 1

-
$0.00 $0.00 1 $0.00- - - -

- $0.00 16

-
$0.00 $0.00 16 $0.00

$0.49 $0.06 16 $7.84

$0.00 $0.12 16 $0.00

$0.00 $0.00 16 $0.00

- - - - $0.00 $0.01 16 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 16 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 6 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 6 $0.00

$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.04 $0.00 1 $0.04

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

### Cost **(Total) (Total)**  $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- $0.00 1

- $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.00 1

-
$0.00 $0.00 1 $0.00

- $0.03 1

-$0.00 $0.00 1 $0.00

- - - -

- $0.02 105

-
$0.00 $0.00 105 $0.00

$0.01 $0.00 105 $0.53

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.02 $0.00 48 $0.96

$0.00 $0.00 1 $0.00 $0.00 $0.00 48 $0.00- - - -

- - - - $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 3 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.02 $0.00 48 $0.96

$0.00 $0.00 1 $0.00 $0.00 $0.00 48 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00 $0.00 $0.00 9 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.00 3 $0.01

$0.10 $0.00 3 $0.30

$0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 9 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00$0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.00 1

-
$0.00 $0.00 1 $0.00

- - - - $0.02 $0.02 2 $0.03

$0.00 $0.00 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 2 $0.00

$0.02 $0.06 2 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.06 2 $0.01$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

- - - - $0.00 $0.04 2 $0.01

- $0.07 1

-
$0.00 $0.00 1 $0.00

$0.25 $0.03 1 $0.25

$0.00 $0.00 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.01 $0.06 1 $0.01

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.06 2 $0.01

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.06 2 $0.00

$0.00 $0.01 2 $0.00

- - - - $0.01 $0.00 16 $0.08

$0.00 $0.00 16 $0.00 $0.00 $0.00 16 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00 $0.00 $0.00 16 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.01 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.10 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00 $1.89 $0.68 1 $1.89

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.05 1 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00- - - - $0.00 $0.01 6 $0.00 $0.00 $0.01 5 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.06 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 4 $0.00 $0.00 $0.01 3 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.05 1 $0.00 $0.00 $0.06 1 $0.00- - - - $0.00 $0.01 3 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 6 $0.00 $0.00 $0.01 5 $0.00 $0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 2 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.01 5 $0.00 $0.00 $0.01 4 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 4 $0.00 $0.00 $0.01 3 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 3 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00$0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.00 2 $0.00

$0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.15 $0.00 6 $0.93 $0.00 $0.00 1 $0.00 $0.00 $0.00 6 $0.00

- $0.00 3

-

- - - - $0.00 $0.00 3 $0.00

$0.04 $0.00 3 $0.11

- - - -

- - - -

- - - - $0.00 $0.00 3 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**$0.00 $0.00 4 $0.00

$0.00 $0.00 4 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 8 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00 $0.03 $0.00 4 $0.12 $0.00 $0.00 1 $0.00 $0.00 $0.00 4 $0.00 $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.01 $0.00 1 $0.01- - - -

- - - -

- - - - $0.00 $0.00 2 $0.00

$0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.00 1

-

- - - - $0.00 $0.00 1 $0.00

- - - -

- $0.00 1

-

- - - - $0.20 $0.00 1 $0.20- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.01 $0.00 5 $0.05

$0.00 $0.00 9 $0.00

$0.00 $0.00 1 $0.00

$0.02 $0.00 3 $0.06 $0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00- - - - $0.00 $0.00 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.00 1

-

$0.00 $0.00 1 $0.00

$0.35 $0.00 1 $0.35

- - - -

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 2 $0.00

$0.02 $0.00 2 $0.05 $0.00 $0.00 1 $0.00 $0.00 $0.00 2 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00- $0.01 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.09 1

-

- - - - $0.00 $0.00 1 $0.00

$0.85 $0.52 1 $0.85

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 8 $0.00

$0.00 $0.01 7 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00- - - - $0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.02 $0.00 3 $0.06 $0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.00 1 $0.00

- $0.00 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- - - - $0.02 $0.00 1 $0.02

- - - -- - - -

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.01 $0.00 1 $0.01

- $0.00 1

-
$0.00 $0.00 1 $0.00

- - - -

- $0.05 16

-
$0.00 $0.00 16 $0.00

$0.00 $0.00 16 $0.03

- - - -

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.02 $0.00 1 $0.02 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.02 $0.00 3 $0.06 $0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.00 1

-
$0.00 $0.00 1 $0.00

- $0.00 1

-

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- $0.01 1

-

$0.00 $0.00 1 $0.00

$0.10 $0.00 1 $0.10- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.05 $0.00 1 $0.05

$0.00 $0.00 1 $0.00

- $0.00 1

-

- - - - $0.00 $0.00 1 $0.00 $0.01 $0.01 1 $0.01

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.02 $0.00 3 $0.06 $0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.00 1 $0.00$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.02 $0.00 2 $0.04 $0.00 $0.00 1 $0.00 $0.00 $0.00 2 $0.00 $0.00 $0.00 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- - - - $0.15 $0.00 1 $0.15 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 4 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 3 $0.00

$0.00 $0.00 6 $0.00

$0.00 $0.00 5 $0.00

$0.00 $0.00 1 $0.00$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00$0.00 $0.00 4 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 6 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 5 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00 $0.11 $0.00 1 $0.11 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $5.36 $0.00 1 $5.36

- - - -

- - - -- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $6.19 $0.00 1 $6.19

- - - -

- - - -

- - - -

- - - - $5.82 $0.00 1 $5.82

- - - -

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00 $0.05 $0.00 3 $0.15 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.02 $0.00 3 $0.06 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.03 $0.00 2 $0.06 $0.00 $0.00 2 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00 $0.04 $0.00 4 $0.18 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00

$0.05 $0.00 2 $0.10 $0.00 $0.00 1 $0.00 $0.00 $0.00 2 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.04 $0.00 1 $0.04 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.15 $0.14 1 $0.15

$0.00 $0.09 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.09 1 $0.00

$0.00 $0.02 1 $0.00$0.19 $0.14 2 $0.39

$0.00 $0.09 1 $0.00

$0.00 $0.09 2 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.19 1 $0.00

$0.19 $0.09 1 $0.19

$0.00 $0.09 1 $0.00

$0.00 $0.09 1 $0.00

$0.00 $0.19 1 $0.00

$0.00 $0.14 1 $0.00

$0.00 $0.07 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.02 $0.19 1 $0.02

$0.00 $0.07 1 $0.00

$0.08 $0.09 1 $0.08

$0.07 $0.16 1 $0.07$0.00 $0.09 1 $0.00

$0.00 $0.09 2 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.23 1 $0.00

$0.00 $0.07 1 $0.00

$0.00 $0.23 1 $0.00

**1,584 $42.73** 

# Assembly Report

**V Generator/A lternator**  **Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $83.31 Tool V First Fixture 0.0000 sec 0.0000 sec Generator/Alterna tor $49.29 P.-P. Part V V Bracket, Alternator V Bracket, 9.0000 sec 9.0000 sec Generator/Alterna Alternator tor

- - - Wa sh

- - -

- - - Tim Shaw

- - - $49.29 Tool V Bracket, First Fixture 0.0000 sec 0.0000 sec Alternator $91.21 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 4.0000 sec 4.0000 sec Alternator AlternatorWa shed

- - - "CNC Mach, Auto Sml Size

- - - and/or Low Complexity"

- - - Pallet Size 300 mm square, 550

- - - lb Capacity

- - - Tim Shaw

- - - $91.21 Tool V Bracket, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec Alternator Machine $43.52 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec 0.0000 sec Alternator AlternatorMachined

- - - Trim

- - -

- - - Tim Shaw

- - - Tim Shaw $43.52 Tool V Bracket, First Fixture 0.0000 sec 0.0000 sec Alternator ##### P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec **8.2800 sec** Alternator Alternator-Trimed

- - - "Aluminum Diecasting,
- - **-** Medium-Large Size and/or Mod

- - - Tim Shaw

- - **-** ##### Tool V Bracket, Die Casting 1800-2600 ton 0.0000 sec **0.0000 sec** Alternator


## Design Profit ®
Page 1 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $35.51 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec **14.7900 sec** Alternator Alternator-Die Cast

- - - 6 Cavity Tool

- - **-**- - - Raw Mtl Req'd 4.681 lbs. from

- - **-** cost sheet

- - - Box Size 228.6mm L x 177.8mm

- - **-** W x 139.7mm H $91.21 Operation V Bracket, Clamp Part 3.0000 sec **3.0000 sec** Alternator

- - - Spot face 3 places

- - **-** $91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Auto Tool Change 5.0000 sec **5.0000 sec** Alternator

- - - Drill & Tap 2 holes

- - **-** $91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator

- - - Rotate part 90 degrees

- - **-** $91.21 Operation V Bracket, Unclamp Part 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Part Manipulation 3.0000 sec **3.0000 sec** Alternator $91.21 Operation V Bracket, Clamp Part 3.0000 sec **3.0000 sec** Alternator

- - - Spot face 2 places

- - **-** $91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Auto Tool Change 5.0000 sec **5.0000 sec** Alternator

- - - Mill mounting surface

- - **-** $91.21 Material Mod. V Bracket, Milled face 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Auto Tool Change 5.0000 sec **5.0000 sec** Alternator 

## Design Profit ®
Page 2 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Drill & Tap 2 holes

- - **-** $91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator $91.21 Material Mod. V Bracket, Drill and Tap Hole 30-60mm 6.0000 sec **6.0000 sec** Alternator $91.21 Operation V Bracket, Auto Tool Change 5.0000 sec **5.0000 sec** Alternator

- - - Drill & Tap small hole

- - **-** $91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Alternator

- - - Rotate part 90 degrees

- - **-**$91.21 Operation V Bracket, Unclamp Part 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Part Manipulation 3.0000 sec **3.0000 sec** Alternator $91.21 Operation V Bracket, Clamp Part 3.0000 sec **3.0000 sec** Alternator

- - - Spot face 5 places

- - **-** $91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, CDI 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Unclamp Part 1.0000 sec **1.0000 sec** Alternator $91.21 Operation V Bracket, Unload Part 2.0000 sec **2.0000 sec** Alternator $49.29 Operation V Bracket, Load Part 3.0000 sec **3.0000 sec** Alternator $49.29 Operation V Bracket, Wa sh Part Medium 5.0000 sec **5.0000 sec** Alternator $49.29 Operation V Bracket, Unload Part 2.0000 sec **2.0000 sec** Alternator $83.31 Part V V Large Bolt, Alt Bracket V Large Bolt, Alt 3.0000 sec **3.0000 sec** Generator/Alterna Bracket tor $83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor 

## Design Profit ®
Page 3 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Part V V bolt, Medium, Alt Bracket V bolt, Medium, 4.0000 sec **4.0000 sec** Generator/Alterna Alt Bracket tor $83.31 Part V V Bolt, Small, Alt Bracket V Bolt, Small, Alt 4.0000 sec **4.0000 sec** Generator/Alterna Bracket tor $83.31 Tool V 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $29.69 Subassembly V V Alternator, HV W ire Asm. V Alternator, HV 13.0000 sec **13.0000 sec** Generator/Alterna Wi re Asm. tor $29.69 Tool V Alternator, HV First Fixture 0.0000 sec **0.0000 sec** Wi re Asm. $29.69 Subassembly V Alternator, HV V Starter Generator Asm V Starter 5.0000 sec **5.0000 sec** Wi re Asm. Generator Asm $29.69 Tool V Starter First Fixture 0.0000 sec **0.0000 sec**Generator Asm

$29.69 Subassembly V Starter V Starter Generator V Starter 5.0000 sec **5.0000 sec** Generator Asm Generator $29.69 Tool V Starter First Fixture 0.0000 sec **0.0000 sec** Generator $10.75 P.-P. Part V Starter V Housing, Starter Gen, Front V Housing, 3.0000 sec **3.0000 sec** Generator Starter Gen, Front

- - - Wa sh

- - **-**

- - - Tim Shaw

- - **-** $10.75 Tool V Housing, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Front $41.20 P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 3.0000 sec **3.0000 sec** Starter Gen, Starter Gen, Front Front, W ashed

- - - "CNC Horz Mach, Auto Sml Size

- - **-** and/or Low Complex 

## Design Profit ®
Page 4 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Pallet Size 300 mm square, 550

- - **-** lb Capacity

- - - Tim Shaw

- - **-** $41.20 Tool V Housing, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** Starter Gen, Machine Front $43.52 P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec **0.0000 sec** Starter Gen, Starter Gen, Front Front, Machined

- - - Trim

- - **-**

- - - Tim Shaw

- - **-** $43.52 Tool V Housing, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Front ##### P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec **8.0100 sec** Starter Gen, Starter Gen, Front Front, Trim

- - - "Aluminum Diecasting,
- - **-** Medium-Large Size and/or Mod

- - - Tim Shaw

- - **-** ##### Tool V Housing, Die Casting 1800-2600 ton 0.0000 sec **0.0000 sec** Starter Gen, Front ##### Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec **10.0900 sec** Starter Gen, Starter Gen, Front Front, Die Cast

- - - Raw Material Req1.282 lbs from

- - **-** Cost Sheet

- - - 6 Cavity Mold

- - **-**

- - - Box Size 203.2mm L x 165.18mm

- - **-** W x 44.5mm H$41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Front

- - - Mill bearing retainer surface

- - **-** $41.20 Material Mod. V Housing, Mill Face 2.0000 sec **2.0000 sec** Starter Gen, Front $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Front 

## Design Profit ®
Page 5 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Mill mntg hole surface

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Bore bearing pocket

- - **-** $41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Bore stator dia.

- - **-** $41.20 Material Mod. Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** V Housing, Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** Starter Gen, Front $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Front

- - - Bore & chamfer hsg dia.

- - **-** $41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Drill & tap 6 holes

- - **-** $41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Starter Gen, Front $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Drill mntg hole

- - **-** $41.20 Material Mod. V Housing, Drill Hole 1.0000 sec **1.0000 sec** Starter Gen,Front



## Design Profit ®
Page 6 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Rotate hsg 90 degrees

- - **-** $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Front

- - - Mill hole face

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Front

- - - Drill mntg hole

- - **-** $41.20 Material Mod. V Housing, Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Front $41.20 Operation V Housing, Unload Part 2.0000 sec **2.0000 sec**

Operation V Housing, Unload Part 2.0000 sec **2.0000 sec**

Starter Gen, Front $10.75 Operation V Housing, Load Part 3.0000 sec **3.0000 sec** Starter Gen, Front $10.75 Operation V Housing, Wa sh Part Medium 5.0000 sec **5.0000 sec** Starter Gen, Front $10.75 Operation V Housing, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Front

- - - NSK B17-1020G48 17mm ID,

- - **-** 47mm OD, 14mm W $0.00 Subassembly V Starter V Bearing, Starter Gen, Rotor V Bearing, Starter 5.0000 sec **5.0000 sec** Generator Front Gen, Rotor Front $29.69 Tool V Starter Press 0.0000 sec **0.0000 sec** Generator 

## Design Profit ®
Page 7 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

### Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

**Rate Score**  $29.69 Fastening V Starter Press Together 3.0000 sec **3.0000 sec** Generator $10.75 P.-P. Part V Starter V Bearing Retainer, Starter Gen, V Bearing 7.0000 sec **7.0000 sec** Generator Front Bearing Retainer, Starter Gen, Front Bearing $10.75 Tool V Bearing Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Retainer, Starter DRY Gen, Front Bearing $41.20 P.-P. Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec **5.0000 sec** Retainer, Starter Front Bearing Retainer, Starter Gen, Front Gen, Front Bearing Bearing-Mac

- - - "CNC Horz Mach, Man Sml Size

- - **-** and/or Low Compl

- - - Pallet Size 300 mm square, 550

- - **-** lb Capacity $41.20 Tool V Bearing EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** Retainer, Starter Machine Gen, Front Bearing $15.50 P.-P. Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec **5.0000 sec** Retainer, Starter Front Bearing Retainer, Starter Gen, Front Gen, Front Bearing Bearing-Sta $15.50 Tool V Bearing Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Retainer, Starter Gen, Front Bearing $15.50 Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 0.0000 sec **0.6000 sec** Retainer, Starter Front Bearing Retainer, Starter Gen, Front Gen, Front Bearing Bearing-Mat

- - - Blank weight 0.287 lbs

- - **-**

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (65 L by

- - **-** 65 W by 3.2 H)mm $41.20 Operation V Bearing Load Part 3.0000 sec **3.0000 sec** Retainer, Starter Gen, Front Bearing 

## Design Profit ®
Page 8 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Bearing Clamp Part 3.0000 sec **3.0000 sec** Retainer, Starter Gen, Front Bearing $41.20 Material Mod. V Bearing Tap Hole 4.0000 sec **4.0000 sec** Retainer, StarterGen, Front Bearing $41.20 Operation V Bearing Unclamp Part 1.0000 sec **1.0000 sec** Retainer, Starter Gen, Front Bearing

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Bearing Load Part 3.0000 sec **3.0000 sec** Retainer, Starter Gen, Front Bearing $10.75 Operation V Bearing Wa sh Part Medium 5.0000 sec **5.0000 sec** Retainer, Starter Gen, Front Bearing $10.75 Operation V Bearing Unload Part 2.0000 sec **2.0000 sec** Retainer, Starter Gen, Front Bearing $29.69 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $29.69 Part V Starter V Bolt, Starter Gen, Bearing V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Retainer, M5 x 15 Gen, Bearing Retainer, M5 x 15 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $29.69 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $29.69 Subassembly V Starter V Rotor & Slipring Asm, Starter V Rotor & Slipring 6.0000 sec **6.0000 sec** Generator Generator Asm, Starter Generator 

## Design Profit ®
Page 9 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Tool V Rotor & Slipring First Fixture 0.0000 sec **0.0000 sec** Asm, Starter Generator $32.17 Subassembly V Rotor & Slipring V Rotor & Core Asm, Starter V Rotor & Core 3.0000 sec **3.0000 sec** Asm, Starter Generator Asm, Starter Generator Generator

- - - CNC Turning 10" Odd Form 4

- - **-** axis Auto Load $32.17 Tool V Rotor & Core CNC Turning 4 Axis SL-20, Odd 0.0000 sec **0.0000 sec** Asm, Starter Form Generator $29.69 Subassembly V Rotor & Core V Rotor & Core Asm, OD Turn & V Rotor & Core 0.0000 sec **0.0000 sec** Asm, Starter Balance Asm, OD Turn & Generator Balance$29.69 Tool V Rotor & Core First Fixture 0.0000 sec **0.0000 sec** Asm, OD Turn & Balance

- - - Assemble Poles and W inding
- - **-** Asm to Shaft $20.81 P.-P. Part V Rotor & Core V Shaft, Starter Gen, Rotor Asm V Shaft, Starter 4.0000 sec **4.0000 sec** Asm, OD Turn & Gen, Rotor Asm Balance $20.81 Tool V Shaft, Starter Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Gen, Rotor Asm DRY $28.18 P.-P. Part V Shaft, Starter V Shaft, Starter Gen, Rotor Asm, V Shaft, Starter 4.0000 sec **4.0000 sec** Gen, Rotor Asm Turned Gen, Rotor Asm, Turned $28.18 Tool V Shaft, Starter CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** Gen, Rotor Asm, Lathe - Auto Load Turned

- - - Includes Bar Feeder

- - **-** $28.18 Part V Shaft, Starter V Shaft, Starter Gen, Rotor Asm, V Shaft, Starter 0.0000 sec **0.0000 sec** Gen, Rotor Asm, Steel Gen, Rotor Asm, Turned Steel

- - - Bar stock weight 0.88 lbs.

- - **-**

- - - Box size of finished part 17mm

- - **-** Dia x 80mm

- - - Face End & Turn Max OD

- - **-** (17mm) $28.18 Material Mod. V Shaft, Starter Turn End face 1-30mm 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned 

## Design Profit ®
Page 10 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Actual Time**  **Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec **1.0000 sec** Gen, Rotor Asm, Turned

- - - Turn 2 Undercut Grooves

- - **-** $28.18 Material Mod. V Shaft, Starter Cut Groove sml 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned $28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned

- - - Turn OD & Bevel for Threaded

- - **-** End (16mm) $28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec **1.0000 sec** Gen, Rotor Asm, Turned $28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec **1.0000 sec** Gen, Rotor Asm,Turned

- - - Turn Threaded End (16 x 1.5mm)

- - **-** $28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. V Shaft, Starter Turn Threads 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned

- - - Knurl Splines for Cast Poles

- - **-** $28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. V Shaft, Starter Knurl OD 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned

- - - Grab Turned Piece with 2nd

- - **-** Chuck Head

- - - Face End & Turn Max OD

- - **-** (6.5mm), Bevel OD 

## Design Profit ®
Page 11 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $28.18 Material Mod. V Shaft, Starter Turn End face 1-30mm 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned $28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec **1.0000 sec**

Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec **1.0000 sec**

Gen, Rotor Asm, Turned

- - - Knurl Splines for Slip Ring Asm

- - **-** $28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. V Shaft, Starter Knurl OD 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned

- - - Turn 2nd OD (6mm), Bevel OD,

- - **-** Turn Threads $28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec **1.0000 sec** Gen, Rotor Asm, Turned $28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned $28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. V Shaft, Starter Turn Threads 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned

- - - Turn Final OD (5mm) & Turn

- - **-** Threads$28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec **1.0000 sec** Gen, Rotor Asm, Turned $28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned $28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor Asm, Turned 

## Design Profit ®
Page 12 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $28.18 Material Mod. V Shaft, Starter Turn Threads 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned

- - - Cut 2 Large Grooves for W ire
- - **-** Relief $28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. V Shaft, Starter Cut Groove sml 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned

- - - Cut 1 Small Keyway Groove

- - **-** $28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor Asm, Turned $28.18 Material Mod. Cut Groove sml 2.0000 sec **2.0000 sec** Turned $28.18 Material Mod. V Shaft, Starter Cut Groove sml 2.0000 sec **2.0000 sec** Gen, Rotor Asm, Turned $20.81 Operation V Shaft, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Rotor Asm $20.81 Operation V Shaft, Starter Wa sh Part Medium 5.0000 sec **5.0000 sec** Gen, Rotor Asm $20.81 Operation V Shaft, Starter Remove Part 2.0000 sec **2.0000 sec** Gen, Rotor Asm $20.81 P.-P. Part V Rotor & Core V Pole, Starter Gen, Rotor Asm V Pole, Starter 3.0000 sec **3.0000 sec** Asm, OD Turn & Gen, Rotor Asm Balance

- - - "W ashing, Small-Medium Size

- - **-** and/or Low-Moderate Co $20.81 Tool V Pole, Starter Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** Gen, Rotor Asm $27.47 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor W ash V Pole, Starter 3.0000 sec **3.0000 sec** Gen, Rotor Asm Gen, Rotor Asm-W ash

- - - CNC Turning 11" Odd Form 4

- - **-** axis Auto Load $27.47 Tool V Pole, Starter CNC Turning 4 Axis SL-10, Odd 0.0000 sec **0.0000 sec** Gen, Rotor W ash Form $43.52 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 3.0000 sec **3.0000 sec** Gen, Rotor W ash Machining Gen, Rotor Asm-Machining

## Design Profit ®
Page 13 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $43.52 Tool V Pole, Starter Trim Press 0.0000 sec **0.0000 sec** Gen, Rotor Machining $56.87 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 5.0000 sec **5.0000 sec** Gen, Rotor DeGate Gen, Rotor Machining Asm-DeGate $56.87 Tool V Pole, Starter Sand-core removal 25EZ155-175 0.0000 sec **0.0000 sec** Gen, Rotor DeGate ##### P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor Sand V Pole, Starter 3.0000 sec **3.0000 sec** Gen, Rotor Removal Gen, Rotor DeGate Asm-Sand Removal

- - - "Mold Making - Sand Casting,

- - **-** Small-Medium Size and ##### Tool V Pole, Starter Mold Making DISA 240 w/100 m 0.0000 sec **0.0000 sec** Gen, Rotor Sand Cooling Line Removal ##### Part V Pole, Starter V Pole, Starter Gen, Rotor Sand V Pole, Starter 0.0000 sec **1.0400 sec** Gen, Rotor Sand Removal Gen, Rotor Removal Asm-Material

- - - 8 Cavity Mold

- - **-**

- - - Material per casting 3.28 lbs
- - **-** $0.42 per lb ##### Part 0.0000 sec **0.0000 sec** V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 0.0000 sec **0.0000 sec** Gen, Rotor Sand Energy Gen, Rotor Removal Asm-Energy ##### Part V Pole, Starter V Pole, Starter Gen, Rotor Lost V Pole, Starter 0.0000 sec **0.0000 sec** Gen, Rotor Sand Sand Gen, Rotor Removal Asm-Lost Sand $56.87 Operation V Pole, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Rotor DeGate $56.87 Material Mod. V Pole, Starter Remove Mold Sand No Cores 5.0000 sec **5.0000 sec** Gen, Rotor DeGate $56.87 Operation V Pole, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Rotor DeGate $43.52 Operation V Pole, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Rotor Machining 

## Design Profit ®
Page 14 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

### Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

**Rate Score**  $43.52 Operation V Pole, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Rotor Machining $43.52 Material Mod. V Pole, Starter Trim Flash/Gates 3.0000 sec **3.0000 sec** Gen, Rotor Machining $43.52 Operation V Pole, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Rotor Machining $43.52 Operation V Pole, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Rotor Machining $27.47 Operation V Pole, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Rotor W ash

- - - Outer Face

- - **-** $27.47 Material Mod. V Pole, Starter Turn End Face 60-100mm 6.0000 sec **6.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor W ash $27.47 Material Mod. V Pole, Starter Cut slot 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Part Manipulation 3.0000 sec **3.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Rotor W ash

- - - Inner Face

- - **-** $27.47 Material Mod. V Pole, Starter Turn End face 1-30mm 2.0000 sec **2.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter CDI 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Material Mod. V Pole, Starter Turn End face 1-30mm 2.0000 sec **2.0000 sec**

Material Mod. V Pole, Starter Turn End face 1-30mm 2.0000 sec **2.0000 sec**

Gen, Rotor W ash $27.47 Operation V Pole, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor W ash $27.47 Material Mod. V Pole, Starter Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Rotor W ash 

## Design Profit ®
Page 15 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $20.81 Operation V Pole, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Rotor Asm $20.81 Operation V Pole, Starter Wa sh Part Medium 5.0000 sec **5.0000 sec** Gen, Rotor Asm $20.81 Operation V Pole, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Rotor Asm$29.69 Subassembly V Rotor & Core V W inding Asm, Starter V W inding Asm, 12.0000 sec **12.0000 sec** Asm, OD Turn & Generator, Rotor Starter Balance Generator, Rotor $29.69 Tool V W inding Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Generator, Rotor

- - - Wi nd W inding Asm

- - **-** $28.80 P.-P. Part V W inding Asm, V W inding Bobbin, Starter Gen, V W inding 3.0000 sec **3.0000 sec** Starter Rotor Asm Bobbin, Starter Generator, Rotor Gen, Rotor Asm $28.80 Tool V W inding Injection Molding Machine 0.0000 sec **0.0000 sec** Bobbin, Starter 200-400 Ton Gen, Rotor Asm $28.80 Part V W inding V W inding Bobbin, Starter Gen, V W inding 0.0000 sec **3.0760 sec** Bobbin, Starter Rotor Asm, Material Bobbin, Starter Gen, Rotor Asm Gen, Rotor Asm, Material

- - - Raw Material Req 0.056 lbs from

- - **-** Cost Sheet

- - - 4 Cavity Mold

- - **-**

- - - Box Size 100mm L x 100mm W x - - **-** 43mm H

- - - 475 feet - 20 gauge (0.030")

- - **-** varnished copper wire

- - - Wi nding is 660 Turns (30W x 22H
- - **-** Grid) $29.69 P.-P. Part V W inding Asm, V W ire, Rotor, Starter Gen V W ire, Rotor, 2.0000 sec **2.0000 sec** Starter Starter Gen Generator, Rotor $29.69 Operation V W inding Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator, Rotor $29.69 Tool V W inding Asm, Wi re W inding Machine 0.0000 sec **0.0000 sec** Starter Generator, Rotor 

## Design Profit ®
Page 16 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Operation V W inding Asm, Wi nd Rotor 30.0000 sec **30.0000 sec** Starter Generator, Rotor $29.69 Operation V W inding Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator, Rotor

- - - Secure Leads

- - **-** $29.69 Fastening V W inding Asm, Twist wires 5.0000 sec **5.0000 sec** Starter Generator, Rotor $29.69 Fastening V W inding Asm, Snap Together 1.0000 sec **1.0000 sec** Starter Generator, Rotor $29.69 Tool V W inding Asm, Hand Tool 3.0000 sec **3.0000 sec** StarterGenerator, Rotor

$29.69 Operation V W inding Asm, Cutting To Size 1.0000 sec **1.0000 sec** Starter Generator, Rotor $29.69 Operation V W inding Asm, CDI 1.0000 sec **1.0000 sec** Starter Generator, Rotor

- - - Tape W inding Asm

- - **-** $29.69 P.-P. Part V W inding Asm, V Tape, Rotor, Starter Gen, Cloth V Tape, Rotor, 7.0000 sec **7.0000 sec** Starter Type Starter Gen, Generator, Rotor Cloth Type $29.69 Fastening V W inding Asm, Apply Tape 3.0000 sec **3.0000 sec** Starter Generator, Rotor $29.69 Operation V Rotor & Core Align to Base 2.0000 sec **2.0000 sec** Asm, OD Turn & Balance $20.81 P.-P. Part V Rotor & Core V Pole, Starter Gen, Rotor Asm V Pole, Starter 3.0000 sec **3.0000 sec** Asm, OD Turn & Gen, Rotor Asm Balance

- - - "W ashing, Small-Medium Size

- - **-** and/or Low-Moderate Co $20.81 Tool V Pole, Starter Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** Gen, Rotor Asm $27.47 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor W ash V Pole, Starter 3.0000 sec **3.0000 sec** Gen, Rotor Asm Gen, Rotor Asm-W ash 

## Design Profit ®
Page 17 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time**  **Labor Rate**  **Score**

- - - CNC Turning 11" Odd Form 4

- - **-** axis Auto Load $27.47 Tool V Pole, Starter CNC Turning 4 Axis SL-10, Odd 0.0000 sec **0.0000 sec** Gen, Rotor W ash Form $43.52 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 3.0000 sec **3.0000 sec** Gen, Rotor W ash Machining Gen, Rotor Asm-Machining $43.52 Tool V Pole, Starter Trim Press 0.0000 sec **0.0000 sec** Gen, Rotor Machining $56.87 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 5.0000 sec **5.0000 sec** Gen, Rotor DeGate Gen, Rotor Machining Asm-DeGate $56.87 Tool V Pole, Starter Sand-core removal 25EZ155-175 0.0000 sec **0.0000 sec** Gen, Rotor DeGate ##### P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor Sand V Pole, Starter 3.0000 sec **3.0000 sec** Gen, Rotor Removal Gen, Rotor DeGate Asm-Sand Removal

- - - "Mold Making - Sand Casting,

- - **-** Small-Medium Size and ##### Tool V Pole, Starter Mold Making DISA 240 w/100 m 0.0000 sec **0.0000 sec** Gen, Rotor Sand Cooling Line Removal##### Part V Pole, Starter V Pole, Starter Gen, Rotor Sand V Pole, Starter 0.0000 sec **1.0400 sec** Gen, Rotor Sand Removal Gen, Rotor Removal Asm-Material

- - - 8 Cavity Mold

- - **-**

- - - Material per casting 3.28 lbs
- - **-** $0.42 per lb ##### Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 0.0000 sec **0.0000 sec** Gen, Rotor Sand Energy Gen, Rotor Removal Asm-Energy ##### Part V Pole, Starter V Pole, Starter Gen, Rotor Lost V Pole, Starter 0.0000 sec **0.0000 sec** Gen, Rotor Sand Sand Gen, Rotor Removal Asm-Lost Sand $56.87 Operation V Pole, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Rotor DeGate $56.87 Material Mod. V Pole, Starter Remove Mold Sand No Cores 5.0000 sec **5.0000 sec** Gen, Rotor DeGate 

## Design Profit ®
Page 18 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $56.87 Operation V Pole, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Rotor DeGate $43.52 Operation V Pole, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Rotor Machining $43.52 Operation V Pole, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Rotor Machining $43.52 Material Mod. V Pole, Starter Trim Flash/Gates 3.0000 sec **3.0000 sec** Gen, Rotor Machining $43.52 Operation V Pole, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Rotor Machining $43.52 Operation V Pole, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Rotor Machining $27.47 Operation V Pole, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Rotor W ash

- - - Outer Face

- - **-** $27.47 Material Mod. V Pole, Starter Turn End Face 60-100mm 6.0000 sec **6.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor W ash $27.47 Material Mod. V Pole, Starter Cut slot 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Part Manipulation 3.0000 sec **3.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Rotor W ash- - - Inner Face

- - **-**

$27.47 Material Mod. V Pole, Starter Turn End face 1-30mm 2.0000 sec **2.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter CDI 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Material Mod. V Pole, Starter Turn End face 1-30mm 2.0000 sec **2.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Rotor W ash 

## Design Profit ®
Page 19 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $27.47 Material Mod. V Pole, Starter Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Rotor W ash $27.47 Operation V Pole, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Rotor W ash $20.81 Operation V Pole, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Rotor Asm $20.81 Operation V Pole, Starter Wa sh Part Medium 5.0000 sec **5.0000 sec** Gen, Rotor Asm $20.81 Operation V Pole, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Rotor Asm $29.69 Operation V Rotor & Core Align to Base 2.0000 sec **2.0000 sec** Asm, OD Turn & Balance $29.69 Tool V Rotor & Core Press 0.0000 sec **0.0000 sec** V Rotor & Core 0.0000 sec **0.0000 sec** Asm, OD Turn & Balance $29.69 Fastening V Rotor & Core Press Together 3.0000 sec **3.0000 sec** Asm, OD Turn & Balance $29.69 Operation V Rotor & Core Unload Part 2.0000 sec **2.0000 sec** Asm, OD Turn & Balance

- - - Swedge Poles at Shaft via Small

- - **-** Area Mandrell $29.69 Operation V Rotor & Core Load Part 3.0000 sec **3.0000 sec** Asm, OD Turn & Balance $29.69 Tool V Rotor & Core Press 0.0000 sec **0.0000 sec** Asm, OD Turn & Balance $29.69 Fastening V Rotor & Core Press Together 3.0000 sec **3.0000 sec** Asm, OD Turn & Balance $29.69 Operation V Rotor & Core Unload Part 2.0000 sec **2.0000 sec** Asm, OD Turn & Balance

- - - Assemble Magnets to Poles

- - **-** $42.18 Subassembly V Rotor & Core V Magnet Asm, Starter V Magnet Asm, 8.0000 sec **8.0000 sec** Asm, OD Turn & Generator, Rotor Starter Balance Generator, Rotor

## Design Profit ®
Page 20 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $42.18 Tool V Magnet Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Generator, Rotor

- - - Install Stamped Covers onto

- - **-** Magnets $42.18 Part V Magnet Asm, V Magnet, Starter Generator, V Magnet, Starter 5.0000 sec **5.0000 sec** Starter Rotor Generator, Rotor Generator, Rotor $15.50 P.-P. Part V Magnet Asm, V Magnet Cover, Starter Gen, V Magnet Cover, 10.0000 sec **10.0000 sec** Starter Stamping Starter Gen, Generator, Rotor Stamping $15.50 Tool V Magnet Cover, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Starter Gen, Stamping $15.50 Part V Magnet Cover, V Magnet Cover, Starter Gen, V Magnet Cover, 0.0000 sec **0.7000 sec** Starter Gen, Steel Starter Gen, Stamping Steel

- - - Blank weight 0.004 lbs

- - **-**

- - - Press Size 60 Ton Progressive

- - **-**

- - - Part Size after stamping (1.3"L x

- - **-** 0.35"w x 0.6"H) $42.18 Fastening V Magnet Asm, Snap Together 1.0000 sec **1.0000 sec** Starter Generator, Rotor $29.69 Tool V Rotor & Core Insertion Tool 0.0000 sec **0.0000 sec** Asm, OD Turn & Balance $29.69 Operation V Rotor & Core Magnet Asm Insertion 0.5000 sec **0.5000 sec** Asm, OD Turn & Balance $29.69 Operation V Rotor & Core CDI 1.0000 sec **1.0000 sec** Asm, OD Turn & Balance

- - - Install Stamped Fans to Rotor

- - **-** Asm

- - - One on each end

- - **-** $24.36 P.-P. Part V Rotor & Core V Fan, Rear, Starter Gen, Rotor V Fan, Rear, 0.0000 sec **0.0000 sec** Asm, OD Turn & Asm Starter Gen, Balance Rotor Asm $24.36 Tool V Fan, Rear, Spot W elder 0.0000 sec **0.0000 sec** Starter Gen, Rotor Asm 

## Design Profit ®
Page 21 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

### Rate **Score**

$15.50 P.-P. Part V Fan, Rear, V Fan, Rear, Starter Gen, Rotor V Fan, Rear, 7.0000 sec **0.7000 sec** Starter Gen, Asm, Steel-welding Starter Gen, Rotor Asm Rotor Asm, Steel-welding $15.50 Tool V Fan, Rear, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Starter Gen, Rotor Asm, Steel-welding $15.50 Part V Fan, Rear, V Fan, Rear, Starter Gen, Rotor V Fan, Rear, 0.0000 sec **0.7000 sec** Starter Gen, Asm, Steel Starter Gen, Rotor Asm, Rotor Asm, Steel Steel-welding

- - - Blank weight 0.177 lbs

- - **-**

- - - Press Size 60 Ton Progressive

- - **-**

- - - Part Size after stamping (3.4"L x

- - **-** 3.4"w x 0.56"H) $24.36 Operation V Fan, Rear, Align Clamp 3.0000 sec **3.0000 sec** Starter Gen, Rotor Asm $24.36 Fastening V Fan, Rear, Spot W eld 3.0000 sec **3.0000 sec** Starter Gen, Rotor Asm $24.36 Operation V Fan, Rear, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rotor Asm $24.36 Operation V Fan, Rear, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rotor Asm $15.50 P.-P. Part V Fan, Rear, V Fan, Front, Starter Gen, Rotor V Fan, Front, 7.0000 sec **7.0000 sec** Starter Gen, Asm Starter Gen, Rotor Asm Rotor Asm $15.50 Tool V Fan, Front, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Starter Gen, Rotor Asm $15.50 Part V Fan, Front, V Fan, Front, Starter Gen, Rotor V Fan, Front, 0.0000 sec **0.7000 sec** V Fan, Front, V Fan, Front, Starter Gen, Rotor V Fan, Front, 0.0000 sec **0.7000 sec** Starter Gen, Asm, Steel Starter Gen, Rotor Asm Rotor Asm, Steel

- - - Blank weight 0.286 lbs

- - **-**

- - - Press Size 60 Ton Progressive

- - **-**

- - - Part Size after stamping (4.1"L x

- - **-** 4.1"w x 0.43"H) 

## Design Profit ®
Page 22 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $24.36 Operation V Fan, Rear, Align Clamp 3.0000 sec **3.0000 sec** Starter Gen, Rotor Asm $24.36 Tool V Fan, Rear, Spot W elder 0.0000 sec **0.0000 sec** Starter Gen, Rotor Asm $24.36 Fastening V Fan, Rear, Spot W eld 3.0000 sec **3.0000 sec** Starter Gen,Rotor Asm

$24.36 Operation V Fan, Rear, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rotor Asm $24.36 Operation V Fan, Rear, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Rotor Asm $32.17 Operation V Rotor & Core Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $32.17 Operation V Rotor & Core Clamp Part 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - machine assembled stator OD

- - **-** $32.17 Material Mod. V Rotor & Core Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** Asm, Starter Generator $32.17 Operation V Rotor & Core Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator

- - - Balancing Operation

- - **-** $32.17 Operation V Rotor & Core Spin Balance 10.0000 sec **10.0000 sec** Asm, Starter Generator $32.17 Operation V Rotor & Core Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator $32.17 Material Mod. V Rotor & Core Drill Hole 1-30mm 1.0000 sec **1.0000 sec** Asm, Starter Generator $32.17 Operation V Rotor & Core CDI 1.0000 sec **1.0000 sec** Asm, Starter Generator 

## Design Profit ®
Page 23 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $32.17 Material Mod. V Rotor & Core Drill Hole 1-30mm 1.0000 sec **1.0000 sec** Asm, Starter Generator

- - - Verify Balancing

- - **-** $32.17 Operation V Rotor & Core Spin Balance 10.0000 sec **10.0000 sec** Asm, Starter Generator $32.17 Operation V Rotor & Core Unclamp Part 1.0000 sec **1.0000 sec** Asm, Starter Generator $32.17 Operation V Rotor & Core Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $20.90 P.-P. Part V Rotor & Slipring V Bearing Spacer, Starter Gen, V Bearing 5.0000 sec **5.0000 sec** Asm, Starter Front Bearing Spacer, Starter Generator Gen, Front Bearing$20.90 Tool V Bearing CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** Spacer, Starter bar Gen, Front Bearing

- - - Includes Bar Feeder

- - **-** $20.90 Part V Bearing V Bearing Spacer, Starter Gen, V Bearing 0.0000 sec **0.0000 sec** Spacer, Starter Front Bearing, Stee Spacer, Starter Gen, Front Gen, Front Bearing Bearing, Stee

- - - Bar Stock, 25mm Diam x 9mm H,

- - **-** 0.08 LB

- - - Finished Part, 23mm Diam x
- - **-** 7mm H $20.90 Material Mod. V Bearing Turn end face 1-30mm 2.0000 sec **2.0000 sec** Spacer, Starter Gen, Front Bearing

- - - Drill Shaft Hole

- - **-** $20.90 Operation V Bearing Auto Tool Change 5.0000 sec **5.0000 sec** Spacer, Starter Gen, Front Bearing $20.90 Material Mod. V Bearing Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Spacer, Starter Gen, Front Bearing 

## Design Profit ®
Page 24 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Chamfer ID/Face Intersection

- - **-** $20.90 Operation V Bearing Auto Tool Change 5.0000 sec **5.0000 sec** Spacer, Starter Gen, Front Bearing $20.90 Material Mod. V Bearing Turn End face 1-30mm 2.0000 sec **2.0000 sec** Spacer, Starter Gen, Front Bearing

- - - Cut Piece from Bar with Parting

- - **-** Tool $20.90 Operation V Bearing Auto Tool Change 5.0000 sec **5.0000 sec** Spacer, Starter Gen, Front Bearing $20.90 Material Mod. V Bearing Cut to Length 1.0000 sec **1.0000 sec** Spacer, Starter Gen, Front Bearing

- - - Grab Turned Piece with 2nd

- - **-** Chuck Head $20.90 Operation V Bearing Auto Tool Change 5.0000 sec **5.0000 sec** Spacer, Starter Gen, Front Bearing $20.90 Material Mod. V Bearing Turn End face 1-30mm 2.0000 sec **2.0000 sec**Spacer, Starter Gen, Front Bearing

- - - Chamfer ID/Face Intersection

- - **-** $20.90 Operation V Bearing Auto Tool Change 5.0000 sec **5.0000 sec** Spacer, Starter Gen, Front Bearing $20.90 Material Mod. V Bearing Turn End face 1-30mm 2.0000 sec **2.0000 sec** Spacer, Starter Gen, Front Bearing $20.90 Operation V Bearing Unclamp Part 1.0000 sec **1.0000 sec** Spacer, Starter Gen, Front Bearing 

## Design Profit ®
Page 25 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Fastening V Rotor & Slipring Slide into Position 1.0000 sec **1.0000 sec** Asm, Starter Generator $29.69 Operation V Rotor & Slipring Part Manipulation 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - Install Slipring & Connector

- - **-** $28.80 P.-P. Part V Rotor & Slipring V W inding to Slipring Connector, V W inding to 4.0000 sec **4.0000 sec** Asm, Starter Starter Gen, Roto Slipring Generator Connector, Starter Gen, Roto $28.80 Tool V W inding to Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Slipring ton Connector, Starter Gen, Roto

- - - Over Molded Copper Connectors

- - **-** $28.80 Part V W inding to V Terminal, Overmold, Starter V Terminal, 3.0000 sec **3.0000 sec** Slipring Gen, Rotor, Copper Overmold, Starter Connector, Gen, Rotor, Starter Gen, Roto Copper $28.80 Fastening V W inding to Position Part 1.0000 sec **1.0000 sec** Slipring Connector, Starter Gen, Roto $28.80 Part V W inding to V Base, Slipring Connector, V Base, Slipring 0.0000 sec **16.5970 sec** Slipring Starter Gen, Rotor, Ma Connector, Connector, Starter Gen, Starter Gen, Roto Rotor, Ma

- - - Raw Material Req 0.019 lbs from

- - **-** Cost Sheet

- - - 4 Cavity Mold

- - **-**

- - - Box Size 40mm L x 26mm W x - - **-** 13mm H $29.69 Operation V Rotor & Slipring Align W ire Leads 5.0000 sec **5.0000 sec** Asm, StarterGenerator

$29.69 Tool V Rotor & Slipring Press 0.0000 sec **0.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Press Together 3.0000 sec **3.0000 sec** Asm, Starter Generator 

## Design Profit ®
Page 26 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $43.52 Subassembly V Rotor & Slipring V Slipring Asm, Starter Gen, V Slipring Asm, 5.0000 sec **5.0000 sec** Asm, Starter Rotor Starter Gen, Generator Rotor $43.52 Tool V Slipring Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Rotor $28.80 P.-P. Part V Slipring Asm, V Slipring Base, Starter Gen, V Slipring Base, 5.0000 sec **5.0000 sec** Starter Gen, Rotor Starter Gen, Rotor Rotor $28.80 Tool V Slipring Base, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Starter Gen, ton Rotor $28.80 Part V Slipring Base, V Slipring Base, Starter Gen, V Slipring Base, 0.0000 sec **9.8290 sec** Starter Gen, Rotor, Material Starter Gen, Rotor Rotor, Material

- - - Raw Material Req 0.013 lbs from

- - **-** Cost Sheet

- - - 4 Cavity Mold

- - **-** 4 Cavity Mold

- - - Box Size 14mm L x 14mm W x - - **-** 22mm H $29.69 P.-P. Part V Slipring Asm, V W ire, Red, Rotor, Starter Gen V W ire, Red, 7.0000 sec **7.0000 sec** Starter Gen, Rotor, Starter Rotor Gen $29.69 P.-P. Part V Slipring Asm, V W ire, Black, Rotor, Starter Gen V W ire, Black, 7.0000 sec **7.0000 sec** Starter Gen, Rotor, Starter Rotor Gen $43.52 Tool V Slipring Asm, Wi re Insulation Stripper 0.0000 sec **0.0000 sec** Starter Gen, Rotor $43.52 Operation V Slipring Asm, Strip W ire Insulation 1.0000 sec **1.0000 sec** Starter Gen, Rotor $43.52 Operation V Slipring Asm, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rotor $20.90 P.-P. Part V Slipring Asm, V Slipring Base, Starter Gen, V Slipring, Starter 5.0000 sec **5.0000 sec** Starter Gen, Rotor Gen, Rotor Rotor $20.90 Tool V Slipring Base, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** Starter Gen, bar Rotor

- - - Includes Bar Feeder

- - **-**

## Design Profit ®
Page 27 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $20.90 Part V Slipring Base, V Slipring, Starter Gen, Rotor, V Slipring, Starter 0.0000 sec **0.0000 sec** Starter Gen, Copper Gen, Rotor, Rotor Copper

- - - Tube Stock, 18.3mm Diam x

- - **-** 10.3mm H, 0.02 LB

- - - Finished Part, 16.3mm Diam x
- - **-** 8.4mm H $20.90 Material Mod. V Slipring Base, Turn end face 1-30mm 2.0000 sec **2.0000 sec** Starter Gen, Rotor $20.90 Operation V Slipring Base, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rotor $20.90 Material Mod. V Slipring Base, Turn OD 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rotor $20.90 Operation V Slipring Base, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rotor $20.90 Material Mod. V Slipring Base, Cut to Length 1.0000 sec **1.0000 sec** Starter Gen, Rotor $43.52 Tool V Slipring Asm, Press 0.0000 sec **0.0000 sec** Starter Gen, Rotor $43.52 Fastening V Slipring Asm, Press Together 3.0000 sec **3.0000 sec**

Fastening V Slipring Asm, Press Together 3.0000 sec **3.0000 sec**

Starter Gen, Rotor $29.69 Operation V Rotor & Slipring Align W ire Leads 5.0000 sec **5.0000 sec** Asm, Starter Generator $29.69 Tool V Rotor & Slipring Press 0.0000 sec **0.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Press Together 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - Crimp & Solder Leads

- - **-** $29.69 Multitouch V Rotor & Slipring Regrab W inding & Slipring Lead Regrab W inding 11.0000 sec **11.0000 sec** Asm, Starter Lead Generator 

## Design Profit ®
Page 28 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

### Rate **Score**

$29.69 Tool V Rotor & Slipring Crimping Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Crimp Connector 3.0000 sec **3.0000 sec** Asm, Starter Generator $29.69 Tool V Rotor & Slipring Soldering Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Solder terminals in place 5.0000 sec **5.0000 sec** Asm, Starter Generator $29.69 Operation V Rotor & Slipring Part Manipulation 3.0000 sec **3.0000 sec** Asm, Starter Generator $29.69 Multitouch V Rotor & Slipring Regrab W inding & Slipring Lead Regrab W inding 11.0000 sec **11.0000 sec** Asm, Starter Lead Generator $29.69 Tool V Rotor & Slipring Crimping Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Crimp Connector 3.0000 sec **3.0000 sec** Asm, Starter Generator $29.69 Tool V Rotor & Slipring Soldering Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Solder terminals in place 5.0000 sec **5.0000 sec** Asm, Starter Generator $29.69 Operation V Rotor & Slipring CDI 1.0000 sec **1.0000 sec** Asm, Starter Generator

- - - Install Bearing, Retainer & Nut

- - **-**

- - - NSK 6003DG8B 17mm ID, 35mm

- - **-** NSK 6003DG8B 17mm ID, 35mm OD, 10mm W $0.00 Subassembly V Rotor & Slipring V Bearing, Starter Gen, Rotor V Bearing, Starter 5.0000 sec **5.0000 sec** Asm, Starter Rear Gen, Rotor Rear Generator $15.50 P.-P. Part V Rotor & Slipring V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec **5.0000 sec** Asm, Starter Rear Bearing Retainer, Starter Generator Gen, Rear Bearing 

## Design Profit ®
Page 29 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $15.50 Tool V Bearing Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Retainer, Starter Gen, Rear Bearing $15.50 Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 0.0000 sec **0.7000 sec** Retainer, Starter Material Retainer, Starter Gen, Rear Gen, Material Bearing- - - Blank weight 0.287 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-**

- - - Part Size after stamping (0.95"

- - **-** Dia x .0.10" Thk) $29.69 Tool V Rotor & Slipring Press 0.0000 sec **0.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Press Together 3.0000 sec **3.0000 sec** Asm, Starter Generator $29.69 Part V Rotor & Slipring V Nut, Starter Gen, M6 V Nut, Starter 5.0000 sec **5.0000 sec** Asm, Starter Gen, M6 Generator $29.69 Tool V Rotor & Slipring Power Tool 4.0000 sec **4.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Power Screw 4.0000 sec **4.0000 sec** Asm, Starter Generator

- - - Load into Varnish Machine

- - **-** $29.69 Operation V Rotor & Slipring Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $29.69 Tool V Rotor & Slipring Varnish Machine 0.0000 sec **0.0000 sec** Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Trickle Varnish 30.0000 sec **30.0000 sec** Asm, Starter Generator $29.69 Operation V Rotor & Slipring Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator

- - - Test Rotor Assembly

- - **-** 

## Design Profit ®
Page 30 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Operation V Rotor & Slipring Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $29.69 Inspect V Rotor & Slipring Test Rotor Assembly 30.0000 sec **30.0000 sec** Asm, Starter Generator $29.69 Operation V Rotor & Slipring Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator

- - - Paint Rotor OD & Leads

- - **-** $29.69 Operation V Rotor & Slipring Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $29.69 Operation V Rotor & Slipring Mask Part - Complex 15.0000 sec **15.0000 sec** Asm, Starter Generator $29.69 Tool V Rotor & Slipring Paint Machine 0.0000 sec **0.0000 sec**Asm, Starter Generator $29.69 Fastening V Rotor & Slipring Apply Paint 15.0000 sec **15.0000 sec** Asm, Starter Generator $29.69 Operation V Rotor & Slipring Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $29.69 Tool V Starter Press 0.0000 sec **0.0000 sec** Generator $29.69 Fastening V Starter Press Together 3.0000 sec **3.0000 sec** Generator $0.00 Subassembly V Starter V Stator Asm, Starter Generator V Stator Asm, 8.0000 sec **8.0000 sec** Generator Starter Generator $0.00 Tool V Stator Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Generator $28.18 Subassembly V Stator Asm, V Stator Core Asm, Starter V Stator Core 4.0000 sec **4.0000 sec** Starter Generator Generator Asm, Starter Generator $28.18 Tool V Stator Core CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** Asm, Starter Lathe - Auto Load Generator $20.81 Subassembly V Stator Core V Stator Core Asm, Starter Gen, V Stator Core 4.0000 sec **4.0000 sec** Asm, Starter Stacked Asm, Starter Generator Gen, Stacked 

## Design Profit ®
Page 31 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $20.81 Tool V Stator Core First Fixture 0.0000 sec **0.0000 sec** V Stator Core First Fixture 0.0000 sec **0.0000 sec** Asm, Starter Gen, Stacked

- - - 105 Plates, 0.014" thick

- - **-** $15.50 P.-P. Part V Stator Core V Stator Core Plate, Starter Gen, V Stator Core 4.0000 sec **4.0000 sec** Asm, Starter Stamped Plate, Starter Gen, Stacked Gen, Stamped $15.50 Tool V Stator Core Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Plate, Starter Gen, Stamped $15.50 Part V Stator Core V Stator Core Plate, Starter Gen, V Stator Core 0.0000 sec **0.6000 sec** Plate, Starter Steel Plate, Starter Gen, Stamped Gen, Steel

- - - Blank weight 0.133 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-**

- - - Part Size after stamping (5.75"

- - **-** Dia x .014" Thk) $20.81 Tool V Stator Core Special Tool 0.0000 sec **0.0000 sec** Asm, Starter Gen, Stacked $20.81 Operation V Stator Core Lock stack to mandrel 3.0000 sec **3.0000 sec** Asm, Starter Gen, Stacked $20.81 Operation V Stator Core Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Gen, Stacked$28.18 Operation V Stator Core Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $28.18 Material Mod. V Stator Core Cut Groove Large 5.0000 sec **5.0000 sec** Asm, Starter Generator $28.18 Operation V Stator Core Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $28.18 Tool V Stator Core Special Tool 0.0000 sec **0.0000 sec** Asm, Starter Generator $28.18 Operation V Stator Core Remove Part 2.0000 sec **2.0000 sec** Asm, Starter Generator

- - - Auto insert 48 cavity insulators

- - **-** 

## Design Profit ®
Page 32 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 P.-P. Part V Stator Asm, V Insulator, Cavity, Starter Gen V Insulator, 2.0000 sec **2.0000 sec** Starter Generator Cavity, Starter Gen $0.00 Tool V Stator Asm, Insertion Tool 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Insulator Insertion 0.5000 sec **0.5000 sec** Starter Generator

- - - 8 pole, 9 winds per pole, 3
- - **-** phases (24 poles)

- - - 129 feet - 14 gauge (0.066")

- - **-** 129 feet - 14 gauge (0.066") varnished copper wire $0.00 Operation V Stator Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator $29.69 P.-P. Part V Stator Asm, V W ire, Stator, Starter Gen V W ire, Stator, 2.0000 sec **2.0000 sec** Starter Generator Starter Gen $0.00 Tool V Stator Asm, Wi re W inding Machine 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Wi nd Stator 30.0000 sec **30.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator

- - - Auto insert 48 closeout insulators

- - **-** $29.69 P.-P. Part V Stator Asm, V Insulator, Closeout, Starter Gen V Insulator, 2.0000 sec **2.0000 sec** Starter Generator Closeout, Starter Gen $0.00 Tool V Stator Asm, Insertion Tool 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Insulator Insertion 0.5000 sec **0.5000 sec** Starter Generator

- - - Install 3 terminals

- - **-** $0.00 Tool V Stator Asm, Wi re Insulation Stripper 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Strip W ire Insulation 1.0000 sec **1.0000 sec** Starter Generator $0.00 Multitouch V Stator Asm, Regrab 3 W ire Leads Regrab W ire 5.0000 sec **5.0000 sec**Starter Generator Leads

$0.00 Part V Stator Asm, V Insulator Sleeve, Starter Gen, V Insulator 5.0000 sec **5.0000 sec** Starter Generator Stator Asm Sleeve, Starter Gen, Stator Asm $0.00 Part V Stator Asm, V Terminal, Starter Gen, Stator V Terminal, 5.0000 sec **5.0000 sec** Starter Generator Asm Starter Gen, Stator Asm 

## Design Profit ®
Page 33 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Tool V Stator Asm, Crimping Tool 4.0000 sec **4.0000 sec** Starter Generator $0.00 Fastening V Stator Asm, Crimp Connector, Large 4.0000 sec **4.0000 sec** Starter Generator

- - - Strip, Twist & Solder 9 Common

- - **-** Stator Leads $0.00 Tool V Stator Asm, Wi re Insulation Stripper 0.0000 sec **0.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Strip W ire Insulation 1.0000 sec **1.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Wi re Twisting Tool 0.0000 sec **0.0000 sec** Starter Generator $0.00 Multitouch V Stator Asm, Regrab W ire Leads Regrab W ire 3.0000 sec **3.0000 sec** Starter Generator Leads $0.00 Fastening V Stator Asm, Twist wires 5.0000 sec **5.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Soldering Tool 4.0000 sec **4.0000 sec** Starter Generator $0.00 Fastening Solder Leads 5.0000 sec **5.0000 sec** Starter Generator $0.00 Fastening V Stator Asm, Solder Leads 5.0000 sec **5.0000 sec** Starter Generator

- - - Install Insulator Sleeve Over

- - **-** Solder Joint $0.00 Part V Stator Asm, V Insulator Sleeve, Stator Asm, V Insulator 5.0000 sec **5.0000 sec** Starter Generator Starter Gen, Large Sleeve, Stator Asm, Starter Gen, Large $0.00 Fastening V Stator Asm, Push In Place 2.0000 sec **2.0000 sec** Starter Generator

- - - Install Temp Sensor

- - **-** $29.69 Subassembly V Stator Asm, V Temp Sensor Asm, Starter V Temp Sensor 8.0000 sec **8.0000 sec** Starter Generator Gen, Stator Asm, Starter Gen, Stator $29.69 Tool V Temp Sensor First Fixture 0.0000 sec **0.0000 sec** Asm, Starter Gen, Stator

- - - Attach Eylet Terminals

- - **-** $0.00 Subassembly V Temp Sensor V Temp Sensor W ire, Starter V Temp Sensor 3.0000 sec **3.0000 sec** Asm, Starter Gen, Stator Asm Wi re, Starter Gen, Stator Gen, Stator Asm $29.69 Tool V Temp Sensor Wi re Insulation Stripper 0.0000 sec **0.0000 sec** Asm, Starter Gen, Stator 

## Design Profit ®Page 34 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Operation V Temp Sensor Strip W ire Insulation 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator $29.69 Operation V Temp Sensor CDI 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator $29.69 Part V Temp Sensor V Eyelet Terminal, Starter Gen, V Eyelet 7.0000 sec **7.0000 sec** Asm, Starter Stator Temp Sensor Terminal, Starter Gen, Stator Gen, Stator Temp Sensor $29.69 Tool V Temp Sensor Crimping Tool 4.0000 sec **4.0000 sec** Asm, Starter Gen, Stator $29.69 Fastening V Temp Sensor Crimp Connector 3.0000 sec **3.0000 sec** Asm, Starter Gen, Stator $29.69 Operation V Temp Sensor CDI 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator

- - - Heat Shrink Tube

- - **-** $29.69 Part V Temp Sensor V Heat Shrink Tube, Starter Gen, V Heat Shrink 7.0000 sec **7.0000 sec** Asm, Starter Stator Temp Senso Tube, Starter Gen, Stator Gen, Stator Temp Senso $29.69 Tool V Temp Sensor Heat Gun 2.0000 sec **2.0000 sec** Asm, Starter Gen, Stator $29.69 Fastening V Temp Sensor Heat shrink tube 5.0000 sec **5.0000 sec**

Fastening V Temp Sensor Heat shrink tube 5.0000 sec **5.0000 sec**

Asm, Starter Gen, Stator $29.69 Operation V Temp Sensor CDI 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator

- - - Attach Temp Sensor & Insulate

- - **-** Connections $29.69 Part V Temp Sensor V Insulator Sleeve, Starter Gen, V Insulator 5.0000 sec **5.0000 sec** Asm, Starter Stator Asm Sleeve, Starter Gen, Stator Gen, Stator Asm $29.69 Subassembly V Temp Sensor V Thermocouple, Starter Gen, V Thermocouple, 8.0000 sec **8.0000 sec** Asm, Starter Stator Asm Starter Gen, Gen, Stator Stator Asm


## Design Profit ®
Page 35 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** $29.69 Tool V Thermocouple, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Stator Asm $29.69 Subassembly V Thermocouple, V Thermocouple Leads, Starter V Thermocouple 4.0000 sec **4.0000 sec** Starter Gen, Gen, Stator Asm Leads, Starter Stator Asm Gen, Stator Asm $29.69 Tool V Thermocouple, Wi re Insulation Stripper 0.0000 sec **0.0000 sec** Starter Gen, Stator Asm $29.69 Operation V Thermocouple, Strip W ire Insulation 1.0000 sec **1.0000 sec** Starter Gen, Stator Asm $29.69 Operation V Thermocouple, CDI 1.0000 sec **1.0000 sec** Starter Gen, Stator Asm $29.69 Multitouch V Thermocouple, Regrab W ire Leads Regrab W ire 3.0000 sec **3.0000 sec** Starter Gen, Leads Stator Asm $29.69 Fastening V Thermocouple, Twist wires 5.0000 sec **5.0000 sec** Starter Gen, Stator Asm $29.69 Tool V Thermocouple, Soldering Fixture 2.0000 sec **2.0000 sec** Starter Gen, Stator Asm $29.69 Fastening V Thermocouple, Solder Leads 5.0000 sec **5.0000 sec** Starter Gen, Stator Asm $29.69 Part V Thermocouple, V Heat Shrink Tube, Starter Gen, V Heat Shrink 7.0000 sec **7.0000 sec** Starter Gen, Stator Temp Senso Tube, Starter Stator Asm Gen, Stator Temp Sen-1 $29.69 Tool V Thermocouple, Heat Gun 2.0000 sec **2.0000 sec** Starter Gen, Stator Asm $29.69 Fastening V Thermocouple, Heat shrink tube 5.0000 sec **5.0000 sec** Starter Gen, Stator Asm $29.69 Multitouch V Temp Sensor Regrab W ire Leads Regrab W ire 3.0000 sec **3.0000 sec** Asm, Starter Leads Gen, Stator $29.69 Fastening V Temp Sensor Twist wires 5.0000 sec **5.0000 sec** Asm, Starter Gen, Stator 

## Design Profit ®
Page 36 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Tool V Temp Sensor Soldering Fixture 2.0000 sec **2.0000 sec** Asm, Starter Gen, Stator $29.69 Fastening V Temp Sensor Solder Leads 5.0000 sec **5.0000 sec** Asm, Starter Gen, Stator $29.69 Part V Temp Sensor V Heat Shrink Tube, W eather V Heat Shrink 7.0000 sec **7.0000 sec** Asm, Starter Pack, Stator Temp Sens Tube, W eather Gen, Stator Pack, StatorTemp Sen

$29.69 Tool V Temp Sensor Heat Gun 2.0000 sec **2.0000 sec** Asm, Starter Gen, Stator $29.69 Fastening V Temp Sensor Heat shrink tube 5.0000 sec **5.0000 sec** Asm, Starter Gen, Stator $29.69 Multitouch V Temp Sensor Insulator Sleeve, Regrab V Insulator 7.0000 sec **7.0000 sec** Asm, Starter Sleeve, Regrab Gen, Stator $29.69 Fastening V Temp Sensor Slide into Position 1.0000 sec **1.0000 sec** Asm, Starter Gen, Stator

- - - Tie down Leads

- - **-** $0.00 Part V Stator Asm, V Insulator String, Starter Gen, V Insulator String, 14.0000 sec **14.0000 sec** Starter Generator Stator Asm Starter Gen, Stator Asm $0.00 Operation V Stator Asm, Tie strings 5.0000 sec **5.0000 sec** Starter Generator $0.00 Operation V Stator Asm, CDI 1.0000 sec **1.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Hand Tool 3.0000 sec **3.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Trim strings 1.0000 sec **1.0000 sec** Starter Generator

- - - Load into Varnish Machine

- - **-** $0.00 Operation V Stator Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Varnish Machine 0.0000 sec **0.0000 sec** Starter Generator $0.00 Fastening V Stator Asm, Trickle Varnish 30.0000 sec **30.0000 sec** Starter Generator 

## Design Profit ®
Page 37 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Operation V Stator Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator

- - - Test Stator Assembly

- - **-** $0.00 Operation V Stator Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator $0.00 Inspect V Stator Asm, Test Stator Assembly 30.0000 sec **30.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator

- - - Paint Stator ID & Leads

- - **-** $0.00 Operation V Stator Asm, Load Part 3.0000 sec **3.0000 sec** Starter Generator $0.00 Operation V Stator Asm, Mask Part - Complex 15.0000 sec **15.0000 sec** Starter Generator $0.00 Tool V Stator Asm, Paint Machine 0.0000 sec **0.0000 sec** Starter Generator $0.00 Fastening V Stator Asm, Apply Paint 15.0000 sec **15.0000 sec**Starter Generator

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Generator $29.69 Operation V Starter Align to Housing 2.0000 sec **2.0000 sec** Generator $10.75 P.-P. Part V Starter V Housing, Starter Gen, Rear V Housing, 5.0000 sec **5.0000 sec** Generator Starter Gen, Rear

- - - Wa sh

- - **-**

- - - Tim Shaw

- - **-** $10.75 Tool V Housing, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Rear $41.20 P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 3.0000 sec **3.0000 sec** Starter Gen, Rear Starter Gen, Wa shed

- - - "CNC Horz Mach, Auto Sml Size

- - **-** and/or Low Complex

- - - Tim Shaw

- - **-** $41.20 Tool V Housing, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** Starter Gen, Rear Machine $43.52 P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec **0.0000 sec** Starter Gen, Rear Starter Gen, Machined

- - - Trim

- - **-**

- - - Tim Shaw

- - **-** 

## Design Profit ®
Page 38 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $43.52 Tool V Housing, First Fixture 0.0000 sec **0.0000 sec** V Housing, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Rear ##### P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec **8.0100 sec** Starter Gen, Rear Starter Gen, Trim

- - - "Aluminum Diecasting,
- - **-** Medium-Large Size and/or Mod

- - - Tim Shaw

- - **-** ##### Tool V Housing, Die Casting 1800-2600 ton 0.0000 sec **0.0000 sec** Starter Gen, Rear ##### Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec **9.8300 sec** Starter Gen, Rear Starter Gen, Die Cast

- - - Raw Material Req 1.717 lbs from

- - **-** Cost Sheet

- - - 6 Cavity Mold

- - **-**

- - - Box Size 203.2mm L x 165.1mm

- - **-** W x 114.3mm H

- - - Cast in Place Sleeve

- - **-** ##### Part V Housing, V Sleeve Bearing Overmolded V Sleeve Bearing 3.0000 sec **3.0000 sec** Starter Gen, Rear Overmolded ##### Fastening V Housing, Set In Place 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Mill housing surface

- - **-** $41.20 Material Mod. V Housing, Mill Face 2.0000 sec **2.0000 sec**Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Mill bearing pocket face

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Bore & chamfer bearing pocket

- - **-** $41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Bore stator dia.

- - **-** 

## Design Profit ®
Page 39 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Material Mod. V Housing, Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Bore & chamfer hsg dia.

- - **-** $41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill 6 holes

- - **-** $41.20 Material Mod. V Housing, Drill Hole 1-30mm 1.0000 sec **1.0000 sec**

Material Mod. V Housing, Drill Hole 1-30mm 1.0000 sec **1.0000 sec**

Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill mounting hole

- - **-** $41.20 Material Mod. V Housing, Drill Hole 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Mill bolt hole surface

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill bolt hole

- - **-** $41.20 Material Mod. V Housing, Drill & Chamfer Hole 30-60mm 2.0000 sec **2.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear- - - Rotate housing

- - **-**

$41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear 

## Design Profit ®
Page 40 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Mill outside term block mntg
- - **-** surfaces $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Machine housing O.D.

- - **-** $41.20 Material Mod. V Housing, Machine OD of unused area 4.0000 sec **4.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Spot face 3 mntg surface

- - **-** Spot face 3 mntg surface $41.20 Material Mod. V Housing, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill & tap 6 holes

- - **-** $41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Spot face 2 mntg holes

- - **-** 

## Design Profit ®
Page 41 of # Copyright 2005© Munro & Associates, Inc.

## V Generator/A **lternator**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $41.20 Material Mod. V Housing, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Mill inside term block mntg
- - **-** surfaces $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill term block mntg holes

- - **-** $41.20 Material Mod. V Housing, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Auto Tool Change 5.0000 sec **5.0000 sec** Starter Gen, Rear

- - - Drill & tap 3 holes

- - **-** $41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, CDI 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear

- - - Rotate housing

- - **-** $41.20 Operation V Housing, Part Manipulation 3.0000 sec **3.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Clamp Part 3.0000 sec **3.0000 sec** Starter Gen, Rear

- - - Mill bolt hole surface

- - **-** $41.20 Material Mod. V Housing, Milled face 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unclamp Part 1.0000 sec **1.0000 sec** Starter Gen, Rear $41.20 Operation V Housing, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Rear $10.75 Operation V Housing, Load Part 3.0000 sec **3.0000 sec** Starter Gen, Rear 

## Design Profit ®
Page 42 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $10.75 Operation V Housing, Wa sh Part Medium 5.0000 sec **5.0000 sec** Starter Gen, Rear $10.75 Operation V Housing, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Rear$29.69 Multitouch V Starter Regrab W ire Eyelet & Thread Regrab W ire 9.0000 sec **9.0000 sec** Generator Thru Grommet Eyelet & Thread Thru Grommet $29.69 Tool V Starter Press 0.0000 sec **0.0000 sec** Generator $29.69 Fastening V Starter Press Together 3.0000 sec **3.0000 sec** Generator $29.69 Part V Starter V Bolt, Starter Gen, M5 x 80 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 80 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $16.39 P.-P. Part V Starter V Boot, Starter Generator, 3 V Boot, Starter 7.0000 sec **7.0000 sec** Generator Phase Terminal Generator, 3 Phase Terminal

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $16.39 Tool V Boot, Starter Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Generator, 3 ton Phase Terminal $16.39 Part V Boot, Starter V Boot, Starter Generator, 3 V Boot, Starter 0.0000 sec **11.4800 sec** Generator, 3 Phase Terminal Generator, 3 Phase Terminal Phase Terminal-Materi

- - - Raw Material Req 0.027 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 25mm L x 25mm W x - - **-** 20mm H $29.69 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator $35.51 Subassembly V Starter V Terminal Block Asm, Starter V Terminal Block 9.0000 sec **9.0000 sec** Generator Generator, 3 Phase T Asm, Starter Generator, 3 Phase T


## Design Profit ®
Page 43 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $35.51 Tool V Terminal Block Press 0.0000 sec **0.0000 sec** Asm, Starter Generator, 3 Phase T $28.80 Subassembly V Terminal Block V Terminal Block Asm, Starter V Terminal Block 5.0000 sec **5.0000 sec** Asm, Starter Generator, 3 Phase T Asm, Starter Generator, 3 Generator, 3 Phase T Phase-P

- - - "Injection Molding, Small-Medium

- - **-** Size and/or Low-M $28.80 Tool V Terminal Block Injection Molding Machine 0.0000 sec **0.0000 sec** Asm, Starter 200-400 Ton Generator, 3Phase T

- - - WE IGHT W /O BRASS INSERTS

- - **-** $28.80 Part V Terminal Block V Terminal Block Asm, Starter V Terminal Block 0.0000 sec **14.1720 sec** Asm, Starter Generator, 3 Phase T Asm, Starter Generator, 3 Generator, 3 Phase T Phase-M

- - - Raw Material Req 0.528 lbs from

- - **-** Cost Sheet

- - - 6 Cavity Mold

- - **-**

- - - Box Size 121mm L x 82mm W x - - **-** 45mm H $35.51 Operation V Terminal Block Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator, 3 Phase T $35.51 Operation V Terminal Block Clamp Part 3.0000 sec **3.0000 sec** Asm, Starter Generator, 3 Phase T $35.51 Part V Terminal Block V Brass Threaded Insert Small V Brass 6.0000 sec **6.0000 sec** Asm, Starter Threaded Insert Generator, 3 Small Phase T $35.51 Part V Terminal Block V Brass Threaded Insert Large V Brass 6.0000 sec **6.0000 sec** Asm, Starter Threaded Insert Generator, 3 Large Phase T


## Design Profit ®
Page 44 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $35.51 Operation V Terminal Block Part Manipulation 3.0000 sec **3.0000 sec** Asm, Starter Generator, 3 Phase T $35.51 Operation V Terminal Block CDI 1.0000 sec **1.0000 sec** Asm, Starter Generator, 3 Phase T $35.51 Fastening V Terminal Block Press Together 3.0000 sec **3.0000 sec** Asm, Starter Generator, 3 Phase T $35.51 Operation V Terminal Block Unclamp Part 1.0000 sec **1.0000 sec** Asm, Starter Generator, 3 Phase T $29.69 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $29.69 Part V Starter V Bolt, Starter Gen, M6 x 18 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M6 x 18 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator$29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $29.69 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $16.39 P.-P. Part V Starter V Grommet, Starter Generator, V Grommet, 8.0000 sec **8.0000 sec** Generator Internal Regulator W Starter Generator, Internal Regulator W

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $16.39 Tool V Grommet, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Starter ton Generator, Internal Regulator W $16.39 Part V Grommet, V Grommet, Starter Generator, V Grommet, 0.0000 sec **0.7850 sec** Starter Internal Regulator W Starter Generator, Generator, Internal Regulator Internal W Regulator-M 

## Design Profit ®
Page 45 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Raw Material Req 0.01 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 33mm L x 14mm W x - - **-** 11mm H $29.69 Multitouch V Starter Regrab W ire Eyelet & Thread Regrab W ire 9.0000 sec **9.0000 sec** Generator Thru Grommet Eyelet & Thread Thru Grommet $29.69 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator $29.69 Part V Starter V Base Gasket, Starter V Base Gasket, 6.0000 sec **6.0000 sec** Generator Generator, Internal Regulat Starter Generator, Internal Regulat $29.69 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator $35.51 Subassembly V Starter V Internal Regulator Asm, Starter V Internal 9.0000 sec **9.0000 sec** Generator Generator Regulator Asm, Starter Generator $35.51 Tool V Internal First Fixture 0.0000 sec **0.0000 sec** Regulator Asm, Starter Generator

- - - ASSEMBLE & SOLDER

- - **-** BRUSHES $35.51 Subassembly V Internal V Internal Regulator Asm, Starter V Internal 6.0000 sec **6.0000 sec** Regulator Asm, Generator Regulator Asm, Starter Generator Starter Generator-Solder $35.51 Tool V Internal Press 0.0000 sec **0.0000 sec** Regulator Asm, Starter Generator- - - Crush Sleeve Installation

- - **-**

$28.80 Subassembly V Internal V Internal Regulator Asm, Starter V Internal 6.0000 sec **6.0000 sec** Regulator Asm, Generator Regulator Asm, Starter Generator Starter Generator-Mold

- - - "Injection Molding, Small-Medium

- - **-** Size and/or Low-M $28.80 Tool V Internal Injection Molding Machine 0.0000 sec **0.0000 sec** Regulator Asm, 200-400 Ton Starter Generator 

## Design Profit ®
Page 46 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $28.80 Part V Internal V Internal Regulator Asm, Starter V Internal 0.0000 sec **1.7480 sec** Regulator Asm, Generator Regulator Asm, Starter Generator Starter Generator-Materi $28.80 Part V Internal V 4 Pin Terminal Strip V 4 Pin Terminal 3.0000 sec **3.0000 sec** Regulator Asm, Strip Starter Generator $28.80 Fastening V Internal Set In Place 1.0000 sec **1.0000 sec** Regulator Asm, Starter Generator

- - - Raw Material Req 0.1 lbs from

- - **-** Cost Sheet

- - - 6 Cavity Mold

- - **-**

- - - Box Size 123mm L x 73mm W x - - **-** Box Size 123mm L x 73mm W 26mm H $35.51 Operation V Internal Load Part 3.0000 sec **3.0000 sec** Regulator Asm, Starter Generator $35.51 Operation V Internal Clamp Part 3.0000 sec **3.0000 sec** Regulator Asm, Starter Generator $35.51 Part V Internal V Anti-Crush Sleeve PEB mid V Anti-Crush 0.0000 sec **0.0000 sec** Regulator Asm, housing Sleeve PEB mid Starter Generator housing $35.51 Fastening V Internal Press Together 3.0000 sec **3.0000 sec** Regulator Asm, Starter Generator $35.51 Operation V Internal Unclamp Part 1.0000 sec **1.0000 sec** Regulator Asm, Starter Generator $35.51 Part V Internal V Brush Spring V Brush Spring 6.0000 sec **6.0000 sec** Regulator Asm, Starter Generator $35.51 Operation V Internal Set In Place 1.0000 sec **1.0000 sec** Regulator Asm, Starter Generator $0.00 Subassembly V Internal V Regulator Brush Asm. V Regulator 7.0000 sec **7.0000 sec** Regulator Asm, Brush Asm. Starter Generator

- - - REVISIT TO MAKE SURE IT IS

- - **-**CORRECT

$0.00 Tool V Regulator First Fixture 0.0000 sec **0.0000 sec** Brush Asm. 

## Design Profit ®
Page 47 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Part V Regulator V Regulator Brush V Regulator 7.0000 sec **7.0000 sec** Brush Asm. Brush $0.00 Part V Regulator V Copper W ire - Brushes V Copper W ire - 6.0000 sec **6.0000 sec** Brush Asm. Brushes $35.51 Operation V Internal Set In Place 1.0000 sec **1.0000 sec** Regulator Asm, Starter Generator $35.51 Tool V Internal Soldering Tool 4.0000 sec **4.0000 sec** Regulator Asm, Starter Generator $35.51 Fastening V Internal Solder Leads 5.0000 sec **5.0000 sec** Regulator Asm, Starter Generator $29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $16.39 P.-P. Part V Starter V Brush Cover, Starter V Brush Cover, 7.0000 sec **7.0000 sec** Generator Generator, Internal Regulat Starter Generator, Internal Regulat $16.39 Tool V Brush Cover, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Starter ton Generator, Internal Regulat

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $16.39 Part V Brush Cover, V Brush Cover, Starter V Brush Cover, 0.0000 sec **1.5770 sec** Starter Generator, Internal Regulat Starter Generator, Generator, Internal Regulat Internal Regul-1

- - - Raw Material Req 0.027 lbs from

- - **-** Cost Sheet

- - - 12 Cavity Mold

- - **-**

- - - Box Size 20mm L x 20mm W x - - **-** 43mm H $29.69 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator


## Design Profit ®
Page 48 of # Copyright 2005© Munro & Associates, Inc.

## V Generator/A **lternator**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $29.69 Part V Starter V Dust Seal, Starter Generator, V Dust Seal, 10.0000 sec **10.0000 sec** Generator Internal Regulator Starter Generator, Internal Regulator $29.69 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator $29.69 Multitouch V Starter Regrab W ire Eyelet & Position Regrab W ire 9.0000 sec **9.0000 sec** Generator Eyelet & Thread Thru Grommet $29.69 Part V Starter V Bolt, Starter Gen, M4 x 8 V Bolt, Starter 7.0000 sec **7.0000 sec** Generator Gen, M4 x 8 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $10.75 P.-P. Part V Starter V Cover, Starter Gen, Internal V Cover, Starter 5.0000 sec **5.0000 sec** Generator Regulator Gen, Internal Regulator

- - - Wa sh

- - **-**

- - - Tim Shaw

- - **-** $10.75 Tool V Cover, Starter First Fixture 0.0000 sec **0.0000 sec** Gen, Internal Regulator $41.20 P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 3.0000 sec **3.0000 sec** Gen, Internal Regulator Gen, Internal Regulator RegulatorWa shed

- - - "CNC Horz Mach, Auto Sml Size

- - **-** and/or Low Complex

- - - Tim Shaw

- - **-** $41.20 Tool V Cover, Starter EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** V Cover, Starter EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** Gen, Internal Machine Regulator $43.52 P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec **0.0000 sec** Gen, Internal Regulator Gen, Internal Regulator RegulatorMachined

- - - Trim

- - **-**

- - - Tim Shaw

- - **-** $43.52 Tool V Cover, Starter First Fixture 0.0000 sec **0.0000 sec** Gen, Internal Regulator 

## Design Profit ®
Page 49 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  ##### P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec **7.5800 sec** Gen, Internal Regulator Gen, Internal Regulator RegulatorTrimmed

- - - "Aluminum Diecasting, Medium
- - **-**Size and/or Moderate

##### Tool V Cover, Starter Die Casting 1000-1800 ton 0.0000 sec **0.0000 sec** Gen, Internal Regulator ##### Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec **9.4700 sec** Gen, Internal Regulator Gen, Internal Regulator Regulator-Die Cast

- - - Raw Material Req .769 lbs from

- - **-** Cost Sheet

- - - 6 Cavity Mold

- - **-**

- - - Box Size 181mm L x 127mm W x - - **-** 47.6mm H $41.20 Operation V Cover, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Internal Regulator

- - - Mill housing surface

- - **-** $41.20 Material Mod. V Cover, Starter Mill Face 2.0000 sec **2.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter CDI 1.0000 sec **1.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Internal Regulator

- - - Bore & chamfer stator dia.

- - **-** $41.20 Material Mod. V Cover, Starter Bore Hole 100-150mm dia 4.0000 sec **4.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Internal Regulator

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Cover, Starter Part Manipulation 3.0000 sec **3.0000 sec** Gen, Internal Regulator 

## Design Profit ®
Page 50 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Cover, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Internal Regulator

- - - Mill bearing retainer surface

- - **-** $41.20 Material Mod. V Cover, Starter Mill Face 2.0000 sec **2.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Internal Regulator

- - - Bore & chamfer bearing pocket

- - **-** $41.20 Material Mod. V Cover, Starter Bore Hole & Chamfer 2.0000 sec **2.0000 sec** Gen, Internal Regulator$41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec **5.0000 sec** Gen, Internal Regulator

- - - Drill & tap 8 holes

- - **-** $41.20 Material Mod. V Cover, Starter Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter CDI 1.0000 sec **1.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Internal Regulator

- - - Flip housing 90 degrees

- - **-** $41.20 Operation V Cover, Starter Part Manipulation 3.0000 sec **3.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Clamp Part 3.0000 sec **3.0000 sec** Gen, Internal Regulator $41.20 Material Mod. V Cover, Starter Drill Hole 1-30mm 1.0000 sec **1.0000 sec** Gen, Internal Regulator $41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec **1.0000 sec** Gen, Internal Regulator


## Design Profit ®
Page 51 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Cover, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Internal Regulator $10.75 Operation V Cover, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Internal Regulator $10.75 Operation V Cover, Starter Wa sh Part Medium 5.0000 sec **5.0000 sec** Gen, Internal Regulator $10.75 Operation V Cover, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Internal Regulator $29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $29.69 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $16.39 P.-P. Part V Starter V Duckbill Breather, Starter Gen, V Duckbill 9.0000 sec **9.0000 sec** Generator Internal Reg Cov Breather, Starter Gen, Internal RegCov

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $16.39 Tool V Duckbill Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Breather, Starter ton Gen, Internal Reg Cov $16.39 Part V Duckbill V Duckbill Breather, Starter Gen, V Duckbill 0.0000 sec **0.3680 sec** Breather, Starter Internal Reg Cov Breather, Starter Gen, Internal Reg Gen, Internal Reg Cov C-M

- - - Raw Material Req 0.003 lbs from

- - **-** Cost Sheet

- - - 12 Cavity Mold

- - **-**

- - - Box Size 17mm L x 15mm W x - - **-** 15mm H $29.69 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator 

## Design Profit ®
Page 52 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Operation V Starter CDI 1.0000 sec **1.0000 sec** Generator $29.69 Part V Starter V W asher, Starter Gen, M6 Shim V W asher, Starter 4.0000 sec **4.0000 sec** Generator Gen, M6 Shim $42.18 Subassembly V Starter V Resolver Motor Armature Asm, V Resolver Motor 4.0000 sec **4.0000 sec** Generator Starter Gen Armature Asm, Starter Gen $42.18 Tool V Resolver Motor First Fixture 0.0000 sec **0.0000 sec** Armature Asm, Starter Gen

- - - 16 Plates, 0.020" thick

- - **-** $15.50 P.-P. Part V Resolver Motor V Resolver Core Plate, Starter V Resolver Core 4.0000 sec **4.0000 sec** Armature Asm, Gen, Stamped Plate, Starter Starter Gen Gen, Stamped $15.50 Tool V Resolver Core Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Plate, Starter Gen, Stamped $15.50 Part V Resolver Core V Resolver Core Plate, Starter V Resolver Core 0.0000 sec **0.6000 sec** Plate, Starter Gen, Steel Plate, Starter Gen, Stamped Gen, Steel

- - - Blank weight 0.003 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-**

- - - Stamped Part Size (0.76" H x

- - **-** 0.67" W x 0.02" H) $42.18 Tool V Resolver Motor Special Tool 0.0000 sec **0.0000 sec** Armature Asm, Starter Gen $42.18 Operation V Resolver Motor Lock stack to mandrel 3.0000 sec **3.0000 sec** Armature Asm, Starter Gen $42.18 Operation V Resolver Motor Unload Part 2.0000 sec **2.0000 sec** Armature Asm,Starter Gen

$29.69 Part V Starter V Nut, Starter Gen, M5 V Nut, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $0.00 Subassembly V Starter V Resolver Motor Sensor Asm, V Resolver Motor 7.0000 sec **7.0000 sec** Generator Starter Gen Sensor Asm, Starter Gen 

## Design Profit ®
Page 53 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 Tool V Resolver Motor First Fixture 0.0000 sec **0.0000 sec** Sensor Asm, Starter Gen

- - - Coils, Laminates, Harness,

- - **-** Potted Circuit, Molds $0.00 P.-P. Part V Starter V Bracket, Starter Gen, Resolver V Bracket, Starter 7.0000 sec **7.0000 sec** Generator Motor Sensor Gen, Resolver Motor Sensor $0.00 Tool V Bracket, Starter First Fixture 0.0000 sec **0.0000 sec** Gen, Resolver Motor Sensor

- - - Stamping

- - **-** $29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $29.69 Multitouch V Starter Regrab Resolver Harness & Regrab Resolver 8.0000 sec **8.0000 sec** Generator Position Harness & Position $29.69 Fastening V Starter Push In Place 2.0000 sec **2.0000 sec** Generator $35.51 Subassembly V Starter V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec **5.0000 sec** Generator Resolver Motor Starter Gen, Resolver Motor $35.51 Tool V Cover Asm, First Fixture 0.0000 sec **0.0000 sec** Starter Gen, Resolver Motor $10.75 Subassembly V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec **5.0000 sec** Starter Gen, Resolver Motor-W ash Starter Gen, Resolver Motor Resolver Motor-W ash $10.75 Tool V Cover Asm, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Starter Gen, DRY Resolver Motor-W ash

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2

## Design Profit ®
Page 54 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $15.50 Subassembly V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec **5.0000 sec** Starter Gen, Resolver Motor-Stamping Starter Gen, Resolver Resolver Motor-W ash Motor-Stamping $15.50 Tool V Cover Asm, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Starter Gen, Resolver Motor-Stamping $15.50 Part V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 0.0000 sec **0.7000 sec** Starter Gen, Resolver Motor-Stamping Starter Gen, Resolver Resolver Motor-Stamping Motor-Stampin-M

- - - Blank weight 0.214 lbs

- - **-**

- - - Press Size 60 Ton & Type of

- - **-** Press

- - - Part Size after stamping (80 L by

- - **-** 104 W by 21 H)mm $10.75 Operation V Cover Asm, Load Part 3.0000 sec **3.0000 sec** Starter Gen, Resolver Motor-W ash $10.75 Operation V Cover Asm, Wa sh Part Medium 5.0000 sec **5.0000 sec** Starter Gen, Resolver Motor-W ash $10.75 Operation V Cover Asm, Unload Part 2.0000 sec **2.0000 sec** Starter Gen, Resolver Motor-W ash $35.51 Part V Cover Asm, V Label - Cover Asm. V Label - Cover 7.0000 sec **7.0000 sec** Starter Gen, Asm. Resolver Motor $35.51 Fastening V Cover Asm, Apply Label 3.0000 sec **3.0000 sec** Starter Gen, Resolver Motor $35.51 Part V Cover Asm, V Seal - Cover Asm. V Seal - Cover 2.0000 sec **2.0000 sec** Starter Gen, Asm. Resolver Motor $35.51 Tool V Cover Asm, Glue Bottle 3.0000 sec **3.0000 sec** Starter Gen, Resolver Motor


## Design Profit ®
Page 55 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

### Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

**Rate Score**  $35.51 Fastening V Cover Asm, Glue in Place 2.0000 sec **2.0000 sec** Starter Gen, Resolver Motor $29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $29.69 Multitouch V Starter Regrab Resolver Harness & Regrab Resolver 8.0000 sec **8.0000 sec** Generator Position Harness & Position $10.75 P.-P. Part V Starter V Bracket, Starter Gen, Elect V Bracket, Starter 7.0000 sec **7.0000 sec** Generator Harness Gen, Elect Harness $10.75 Tool V Bracket, Starter Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Gen, Elect DRY Harness $15.50 P.-P. Part V Bracket, Starter V Bracket, Starter Gen, Elect V Bracket, Starter 7.0000 sec **7.0000 sec** Gen, Elect Harness Gen, Elect Harness HarnessStamping $15.50 Tool V Bracket, Starter Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Gen, Elect Harness $15.50 Part V Bracket, Starter V Bracket, Starter Gen, Elect V Bracket, Starter 0.0000 sec **0.6000 sec** Gen, Elect Harness Gen, Elect Harness HarnessStamping-Mat

- - - Blank weight 0.033 lbs

- - **-**

- - - Press Size 60 Ton & Type of

- - **-** Press

- - - Part Size after stamping (80 L by

- - **-** Part Size after stamping (80 L by 104 W by 21 H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Bracket, Starter Load Part 3.0000 sec **3.0000 sec** Gen, Elect Harness 

## Design Profit ®
Page 56 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $10.75 Operation V Bracket, Starter Wa sh Part Medium 5.0000 sec **5.0000 sec** Gen, Elect Harness $10.75 Operation V Bracket, Starter Unload Part 2.0000 sec **2.0000 sec** Gen, Elect Harness- - - Stamping

- - **-**

$29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec **6.0000 sec** Generator Gen, M5 x 15 $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** Generator $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator $29.69 Multitouch V Starter Regrab Resolver Harness Regrab Resolver 9.0000 sec **9.0000 sec** Generator Connector Harness Connector $29.69 Fastening V Starter Snap Together 1.0000 sec **1.0000 sec** Generator

- - - Wa sher is Diamond Impregnated,
- - **-** No Slip Design $29.69 Part V Starter V W asher, Starter Gen, Pulley V W asher, Starter 3.0000 sec **3.0000 sec** Generator Asm Gen, Pulley $35.51 Subassembly V Starter V Pulley Asm, Starter Generator V Pulley Asm, 3.0000 sec **3.0000 sec** Generator Asm Starter Generator $35.51 Tool V Pulley Asm, Press 0.0000 sec **0.0000 sec** Starter Generator $10.75 P.-P. Part V Pulley Asm, V Insert Pulley Asm, Starter V Insert Pulley 5.0000 sec **5.0000 sec** Starter Generator Generator Asm, Starter Generator $10.75 Tool V Insert Pulley Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Asm, Starter DRY Generator $28.18 P.-P. Part V Insert Pulley V Insert Pulley Asm, Starter V Insert Pulley 3.0000 sec **3.0000 sec** Asm, Starter Generator Asm, Starter Generator GeneratorMachined

- - - CNC TL-15 2 Axis Twin Spindle

- - **-** Lathe - Auto Load $28.18 Tool V Insert Pulley CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** Asm, Starter Lathe - Auto Load Generator

- - - Includes Bar Feeder

- - **-** Includes Bar Feeder 

## Design Profit ®
Page 57 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $28.18 Part V Insert Pulley V Insert Pulley Asm, Starter V Insert Pulley 0.0000 sec **0.0000 sec** Asm, Starter Generator Asm, Starter Generator GeneratorMaterial

- - - Bar stock weight 0.15 lbs.

- - **-**

- - - Box size of finished part

- - **-** 24.2Dmm x 18.5Lmm $28.18 Operation V Insert Pulley Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $28.18 Operation V Insert Pulley Clamp Part 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - FRONT FACE

- - **-** $28.18 Material Mod. V Insert Pulley Turn end face 1-30mm 2.0000 sec **2.0000 sec**Asm, Starter Generator $28.18 Operation V Insert Pulley Unclamp Part 1.0000 sec **1.0000 sec** Asm, Starter Generator $28.18 Operation V Insert Pulley Part Manipulation 3.0000 sec **3.0000 sec** Asm, Starter Generator $28.18 Operation V Insert Pulley Clamp Part 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - Back Face

- - **-** $28.18 Material Mod. V Insert Pulley Turn end face 1-30mm 2.0000 sec **2.0000 sec** Asm, Starter Generator $28.18 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator

- - - OUTER DIAMETER

- - **-** $28.18 Material Mod. V Insert Pulley Turn OD 30-60mm 2.0000 sec **2.0000 sec** Asm, Starter Generator $28.18 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator

- - - SHAFT HOLE

- - **-** 

## Design Profit ®
Page 58 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time**  **Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $28.18 Material Mod. V Insert Pulley Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** Asm, Starter Generator $28.18 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator $28.18 Material Mod. V Insert Pulley Bore Hole 60-100mm 3.0000 sec **3.0000 sec** Asm, Starter Generator

- - - SLOT

- - **-** $28.18 Operation V Insert Pulley Auto Tool Change 5.0000 sec **5.0000 sec** Asm, Starter Generator $28.18 Material Mod. V Insert Pulley End Mill Slot Cut 1.0000 sec **1.0000 sec** Asm, Starter Generator $28.18 Operation V Insert Pulley Unclamp Part 1.0000 sec **1.0000 sec** Asm, Starter Generator $28.18 Operation V Insert Pulley Remove Part 2.0000 sec **2.0000 sec** Asm, Starter Generator

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Insert Pulley Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $10.75 Operation V Insert Pulley Wa sh Part Medium 5.0000 sec **5.0000 sec** Asm, Starter Generator $10.75 Operation V Insert Pulley Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $10.75 P.-P. Part V Pulley Asm, V Pulley Base Asm, Starter V Pulley Base 5.0000 sec **5.0000 sec** Starter Generator Generator Asm, Starter Generator $10.75 Tool V Pulley Base Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Asm, Starter DRY Generator 

## Design Profit ®
Page 59 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $43.29 P.-P. Part V Pulley Base V Pulley Base Asm, Starter V Pulley Base 3.0000 sec **3.0000 sec** Asm, Starter Generator-Machined Asm, Starter Generator GeneratorMachined

- - - CNC Turning 3" Bar 4 Axis

- - **-** $43.29 Tool V Pulley Base CNC Turning 4 Axis SL-30, 3" bar 0.0000 sec **0.0000 sec** Asm, StarterGeneratorMachined

- - - Includes Bar Feeder

- - **-** $43.29 Part V Pulley Base V Pulley Base Asm, Starter V Pulley Base 0.0000 sec **0.0000 sec** Asm, Starter Generator-Material Asm, Starter Generator- GeneratorMachined Material

- - - Bar stock weight 2.68 lbs.

- - **-**

- - - Box size of finished part

- - **-** 2.92Dmm x 1.22Lmm $43.29 Operation V Pulley Base Load Part 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined $43.29 Operation V Pulley Base Clamp Part 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined

- - - FRONT FACE

- - **-** $43.29 Material Mod. V Pulley Base Turn End Face 60-100mm 6.0000 sec **6.0000 sec** Asm, StarterGeneratorMachined $43.29 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined- - - OUTER DIAMETER

- - **-**

$43.29 Material Mod. V Pulley Base Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined



## Design Profit ®
Page 60 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $43.29 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined

- - - CUT BELT GROVES

- - **-** $43.29 Material Mod. V Pulley Base Turn OD Contoured surface fins 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined $43.29 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined

- - - SHAFT HOLE

- - **-** $43.29 Material Mod. V Pulley Base Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** Asm, StarterGeneratorMachined $43.29 Operation V Pulley Base Auto Tool Change 5.0000 sec **5.0000 sec** Asm, StarterGeneratorMachined $43.29 Material Mod. V Pulley Base Bore Hole 60-100mm 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined

- - - BACK FACE

- - **-** $43.29 Operation V Pulley Base Unclamp Part 1.0000 sec **1.0000 sec** Asm, StarterGeneratorMachined $43.29 Operation V Pulley Base Part Manipulation 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined $43.29 Operation V Pulley Base Clamp Part 3.0000 sec **3.0000 sec** Asm, StarterGeneratorMachined $43.29 Material Mod. V Pulley Base Turn End Face 60-100mm 6.0000 sec **6.0000 sec** Asm, StarterGeneratorMachined

## Design Profit ®
Page 61 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $43.29 Operation V Pulley Base Unclamp Part 1.0000 sec **1.0000 sec** Asm, StarterGeneratorMachined $43.29 Operation V Pulley Base Remove Part 2.0000 sec **2.0000 sec** Asm, StarterGeneratorMachined

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Pulley Base Load Part 3.0000 sec **3.0000 sec** Asm, Starter Generator $10.75 Operation V Pulley Base Wa sh Part Medium 5.0000 sec **5.0000 sec** Asm, Starter Generator $10.75 Operation V Pulley Base Unload Part 2.0000 sec **2.0000 sec** Asm, Starter Generator $35.51 Fastening V Pulley Asm, Press Together 3.0000 sec **3.0000 sec** Starter Generator $29.69 Part V Starter V Nut, Starter Gen, Pulley V Nut, Starter 6.0000 sec **6.0000 sec** Generator Asm Gen, Pulley $29.69 Tool V Starter Power Tool 4.0000 sec **4.0000 sec** V Starter Power Tool 4.0000 sec **4.0000 sec** Generator Asm $29.69 Fastening V Starter Power Screw 4.0000 sec **4.0000 sec** Generator Asm $0.00 Subassembly V Alternator, HV V HV W ire, Black V HV W ire, Black 6.0000 sec **6.0000 sec** Wi re Asm.

- - - 27.5" Copper Cable= $4.51,

- - **-** Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26"

- - **-** Black tape=$0.02

- - - 19.25" Blue split
- - **-** Convelute=$0.19

- - - Cable Gland & Brackets =$0.30

- - **-** $0.00 Subassembly V Alternator, HV V HV W ire, Red V HV W ire, Red 6.0000 sec **6.0000 sec** Wi re Asm.

- - - 32.25" Copper Cable= $6.19,

- - **-** Cable Lugs= $0.30 

## Design Profit ®
Page 62 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

### Rate **Score**

- - - Cable end sleeves=$0.04, 26"

- - **-** Black tape=$0.02

- - - 24.25" Blue split
- - **-** Convelute=$0.24

- - - Cable Gland & Brackets =$0.30

- - **-** $0.00 Subassembly V Alternator, HV V HV W ire, W hite V HV W ire, W hite 6.0000 sec **6.0000 sec** Wi re Asm.

- - - 30" Copper Cable= $4.92, Cable

- - **-** Lugs= $0.30

- - - Cable end sleeves=$0.04, 26"

- - **-** Black tape=$0.02

- - - 23" Blue split Convelute=$0.24

- - **-**

- - - Cable Gland & Brackets =$0.30

- - **-** $29.69 Operation V Alternator, HV CDI 1.0000 sec **1.0000 sec** Wi re Asm. $29.69 Part V Alternator, HV V Bolt, HV W ire to Alternator V Bolt, HV W ire 5.0000 sec **5.0000 sec** Wi re Asm. to Alternator $29.69 Tool V Alternator, HV 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** Wi re Asm. $29.69 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm. $29.69 Operation V Alternator, HV CDI 1.0000 sec **1.0000 sec** Wi re Asm.

- - - These three bolts hold the wires
- - **-** from the Alt $29.69 Part V Alternator, HV V Bolt, Large W ire to Alt V Bolt, Large 7.0000 sec **7.0000 sec** Wi re Asm. Wi re to Alt $29.69 Tool V Alternator, HV 3 Spindle Nut Runner 6.0000 sec **6.0000 sec** Wi re Asm. $29.69 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm.

- - - Cover of 36V wires on Alternator

- - **-** $29.69 Part V Alternator, HV V Rubber Insert, Under Cover V Rubber Insert, 8.0000 sec **8.0000 sec** Wi re Asm. Under Cover $29.69 Operation V Alternator, HV Press part 3.0000 sec **3.0000 sec** Wi re Asm. $0.00 Subassembly V Alternator, HV V Cover, 36V W ires, Alternator V Cover, 36V 9.0000 sec **9.0000 sec** Wi re Asm. Wi res, Alternator $29.69 Part V Alternator, HV V Bolt, Cover, Alternator W ires V Bolt, Cover, 7.0000 sec **7.0000 sec** Wi re Asm. Alternator W ires 

## Design Profit ®
Page 63 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Tool V Alternator, HV 4 Spindle Nut Runner 6.0000 sec **6.0000 sec** Wi re Asm. $29.69 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm. $29.69 Operation V Alternator, HV CDI 1.0000 sec **1.0000 sec** Wi re Asm.

- - - Bracket Goes on the back of the

- - **-** three wires to Alt$20.81 P.-P. Part V Alternator, HV V Retaining Bracket, 36V W ires V Retaining 7.0000 sec **7.0000 sec** Wi re Asm. Bracket, 36V Wi res $20.81 Tool V Retaining Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Bracket, 36V DRY Wi res $15.50 P.-P. Part V Retaining V Retaining Bracket, 36V W ires, V Retaining 3.0000 sec **3.0000 sec** Bracket, 36V Stamping Bracket, 36V Wi res Wi res, Stamping $15.50 Tool V Retaining Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Bracket, 36V Wi res, Stamping $15.50 Part V Retaining V Retaining Bracket, 36V W ires, V Retaining 0.0000 sec **0.6000 sec** Bracket, 36V Material Bracket, 36V Wi res, Stamping Wi res, Material

- - - Blank weight 0.18 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-**

- - - Part Size after stamping (75 L by

- - **-** 19 W by 4.5 H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $20.81 Operation V Retaining Load Part 3.0000 sec **3.0000 sec** Bracket, 36V Wi res $20.81 Operation V Retaining Wa sh Part Medium 5.0000 sec **5.0000 sec** Bracket, 36V Wi res $20.81 Operation V Retaining Unload Part 2.0000 sec **2.0000 sec** Bracket, 36V Wi res $29.69 Part V Alternator, HV V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, 7.0000 sec **7.0000 sec** Wi re Asm. Back of Alt/Gen 

## Design Profit ®
Page 64 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $29.69 Tool V Alternator, HV Power Tool 4.0000 sec **4.0000 sec** Wi re Asm. $29.69 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm. $29.69 Operation V Alternator, HV 18" Move 2.0000 sec **2.0000 sec** Wi re Asm. $29.69 Multitouch V Alternator, HV Regrab the three HV cables Regrab the three 4.0000 sec **4.0000 sec** Wi re Asm. HV cables $29.69 Part V Alternator, HV V Clamp, 3 HV W ires to Alt V Clamp, 3 HV 5.0000 sec **5.0000 sec** Wi re Asm. Wi res to Alt $0.00 P.-P. Part V Alternator, HV V Bracket, For 3 HV W ire Clamp V Bracket, For 3 7.0000 sec **7.0000 sec** Wi re Asm. HV W ire Clamp $20.81 P.-P. Part V Bracket, For 3 V Bracket, For 3 HV W ire Clamp, V Bracket, For 3 4.0000 sec **4.0000 sec** HV W ire Clamp Wa shed HV W ire Clamp, Wa shed $20.81 Tool V Bracket, For 3 Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** HV W ire Clamp, DRYWa shed

$0.00 P.-P. Part V Bracket, For 3 V Bracket, For 3 HV W ire Clamp, V Bracket, For 3 4.0000 sec **4.0000 sec** HV W ire Clamp, Machined HV W ire Clamp, Wa shed Machined $0.00 P.-P. Part V Bracket, For 3 V Bracket, For 3 HV W ire Clamp, V Bracket, For 3 4.0000 sec **4.0000 sec** HV W ire Clamp, Stamped HV W ire Clamp, Machined Stamped $0.00 Tool V Bracket, For 3 Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** HV W ire Clamp, Stamped $0.00 Part V Bracket, For 3 V Bracket, For 3 HV W ire Clamp, V Bracket, For 3 0.0000 sec **0.0000 sec** HV W ire Clamp, Material HV W ire Clamp, Stamped Material

- - - Blank weight 0.18 lbs

- - **-**

- - - Press Size 25 Ton Progressive

- - **-**

- - - Part Size after stamping (75 L by

- - **-** 19 W by 4.5 H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $20.81 Operation V Bracket, For 3 Load Part 3.0000 sec **3.0000 sec** HV W ire Clamp, Wa shed 

## Design Profit ®
Page 65 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $20.81 Operation V Bracket, For 3 Wa sh Part Medium 5.0000 sec **5.0000 sec** HV W ire Clamp, Wa shed $20.81 Operation V Bracket, For 3 Unload Part 2.0000 sec **2.0000 sec** HV W ire Clamp, Wa shed $29.69 Part V Alternator, HV V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 3.0000 sec **3.0000 sec** Wi re Asm. HV wires $29.69 Tool V Alternator, HV Power Tool 4.0000 sec **4.0000 sec** Wi re Asm. $29.69 Fastening V Alternator, HV Power Screw 4.0000 sec **4.0000 sec** Wi re Asm. $83.31 Part V V Bolt, Alternator to bracket, V Bolt, Alternator 6.0000 sec **6.0000 sec** Generator/Alterna Short to bracket, Short tor $83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Operation V CDI 1.0000 sec **1.0000 sec** Generator/Alterna tor $83.31 Part V V Bolt, Alternator to bracket, Long V Bolt, Alternator 6.0000 sec **6.0000 sec** Generator/Alterna to bracket, Longtor

$83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Operation V CDI 1.0000 sec **1.0000 sec** Generator/Alterna tor

- - - Belt tensioner special for this

- - **-** starter $35.51 Subassembly V V Tensioner, Belt V Tensioner, Belt 8.0000 sec **8.0000 sec** Generator/Alterna tor $35.51 Tool V Tensioner, Belt First Fixture 0.0000 sec **0.0000 sec** 

## Design Profit ®
Page 66 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $20.81 P.-P. Part V Tensioner, Belt V Tensioner, Base V Tensioner, 3.0000 sec **3.0000 sec** Base $20.81 Tool V Tensioner, Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** Base $41.20 P.-P. Part V Tensioner, V Tensioner, Base V Tensioner, 3.0000 sec **3.0000 sec** Base Base-Machine

- - - "CNC Horz Mach, Auto Sml Size

- - **-** and/or Low Complex

- - - Pallet Size 300 mm square, 550

- - **-** lb Capacity $41.20 Tool V Tensioner, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** Base Machine $43.52 P.-P. Part V Tensioner, V Tensioner, Base V Tensioner, 3.0000 sec **3.0000 sec** Base Base-Trim

- - - TRIM

- - **-** $43.52 Tool V Tensioner, First Fixture 0.0000 sec **0.0000 sec** Base $70.80 P.-P. Part V Tensioner, V Tensioner, Base V Tensioner, 0.0000 sec **7.6700 sec** Base Base-Cast

- - - "Aluminum Diecasting, Small Size

- - **-** and/or Low Comple $70.80 Tool V Tensioner, Die Casting 0 - 500 ton 0.0000 sec **0.0000 sec** Base $70.80 Part V Tensioner, V Tensioner, Base V Tensioner, 0.0000 sec **22.3700 sec** Base Base-Material

- - - Raw Material Req 1.239 lbs from

- - **-** Cost Sheet

- - - 1 Cavity Mold

- - **-**

- - - Box Size 215mm L x 103mm W x - - **-** 67mm H $41.20 Operation V Tensioner, Clamp Part 3.0000 sec **3.0000 sec** Base

- - - TENSIONER HOLE

- - **-** $41.20 Material Mod. V Tensioner, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Base$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base $41.20 Material Mod. V Tensioner, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** Base $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base 

## Design Profit ®
Page 67 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec **2.0000 sec** Base $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base

- - - CENTER HOLE

- - **-** $41.20 Material Mod. V Tensioner, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Base $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base $41.20 Material Mod. V Tensioner, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** Base $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base $41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec **2.0000 sec** Base $41.20 Operation V Tensioner, Unclamp Part 1.0000 sec **1.0000 sec** Base $41.20 Operation V Tensioner, Part Manipulation 3.0000 sec **3.0000 sec** Base $41.20 Operation V Tensioner, Clamp Part 3.0000 sec **3.0000 sec** Base

- - - CENTER HOLE OPPOSITE

- - **-** $41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec **2.0000 sec** Base $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base $41.20 Material Mod. V Tensioner, Cut Groove sml 2.0000 sec **2.0000 sec** Base $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base

- - - PULLY MOUNT

- - **-** $41.20 Material Mod. V Tensioner, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Base $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base $41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec **2.0000 sec** Base $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base $41.20 Material Mod. V Tensioner, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Base 

## Design Profit ®
Page 68 of #Copyright 2005© Munro & Associates, Inc.



## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base $41.20 Material Mod. V Tensioner, Turn OD 30-60mm 2.0000 sec **2.0000 sec** Base $41.20 Operation V Tensioner, Unclamp Part 1.0000 sec **1.0000 sec** Base $41.20 Operation V Tensioner, Unload Part 2.0000 sec **2.0000 sec** Base

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $20.81 Operation V Tensioner, Load Part 3.0000 sec **3.0000 sec** Base $20.81 Operation V Tensioner, Wa sh Part Medium 5.0000 sec **5.0000 sec** Base $20.81 Operation V Tensioner, Unload Part 2.0000 sec **2.0000 sec** Base $10.75 P.-P. Part V Tensioner, Belt V Sleeve , Teflon Small V Sleeve , Teflon 5.0000 sec **5.0000 sec** Small

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Sleeve , Teflon Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Small DRY $15.50 P.-P. Part V Sleeve , Teflon V Sleeve , Teflon Small V Sleeve , Teflon 5.0000 sec **5.0000 sec** Small Small-Stamping $15.50 Tool V Sleeve , Teflon Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Small $15.50 Part V Sleeve , Teflon V Sleeve , Teflon Small V Sleeve , Teflon 0.0000 sec **0.6000 sec** V Sleeve , Teflon V Sleeve , Teflon Small V Sleeve , Teflon 0.0000 sec **0.6000 sec** Small Small-Material

- - - Blank weight 0.009 lbs

- - **-**

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (18 L by

- - **-** 18 W by 10 H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Sleeve , Teflon Load Part 3.0000 sec **3.0000 sec** Small 

## Design Profit ®
Page 69 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $10.75 Operation V Sleeve , Teflon Wa sh Part Medium 5.0000 sec **5.0000 sec** Small$10.75 Operation V Sleeve , Teflon Unload Part 2.0000 sec **2.0000 sec** Small $35.51 Tool V Tensioner, Belt Press 0.0000 sec **0.0000 sec** $35.51 Fastening V Tensioner, Belt Press Together 3.0000 sec **3.0000 sec** $35.51 Operation V Tensioner, Belt Part Manipulation 3.0000 sec **3.0000 sec** $35.51 Part V Tensioner, Belt V Tensioner, Spring V Tensioner, 3.0000 sec **3.0000 sec** Spring $16.39 P.-P. Part V Tensioner, Belt V Lock, Tensioner Asm V Lock, 5.0000 sec **5.0000 sec** Tensioner Asm

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $16.39 Tool V Lock, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Tensioner Asm ton

- - - Overmolded Part

- - **-** $16.39 Part V Lock, V Lock, Tensioner Asm V Lock, 0.0000 sec **0.6050 sec** Tensioner Asm Tensioner Asm-1 $10.75 P.-P. Part V Lock, V Lock, Tensioner V Lock, 3.0000 sec **3.0000 sec** Tensioner Asm Tensioner-W ash

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Lock, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Tensioner DRY $43.52 P.-P. Part V Lock, V Lock, Tensioner V Lock, 5.0000 sec **5.0000 sec** Tensioner Tensioner-Trim

- - - TRIM

- - **-** $43.52 Tool V Lock, First Fixture 0.0000 sec **0.0000 sec** Tensioner $70.80 P.-P. Part V Lock, V Lock, Tensioner V Lock, 0.0000 sec **5.8200 sec** Tensioner Tensioner-Cast

- - - "Aluminum Diecasting, Small Size

- - **-** and/or Low Comple $70.80 Tool V Lock, Die Casting 0 - 500 ton 0.0000 sec **0.0000 sec** Tensioner $70.80 Part V Lock, V Lock, Tensioner V Lock, 0.0000 sec **2.5900 sec** Tensioner TensionerMaterial

- - - Raw Material Req 0.041 lbs from

- - **-** Cost Sheet

- - - 8 Cavity Mold

- - **-** 

## Design Profit ®
Page 70 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Box Size 40mm L x 20mm W x - - **-** 11mm H

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Lock, Load Part 3.0000 sec **3.0000 sec** Tensioner $10.75 Operation V Lock, Wa sh Part Medium 5.0000 sec **5.0000 sec** Tensioner $10.75 Operation V Lock, Unload Part 2.0000 sec **2.0000 sec**Tensioner

$16.39 Operation V Lock, Set In Place 1.0000 sec **1.0000 sec** Tensioner Asm

- - - Raw Material Req 0.005 lbs from

- - **-** Cost Sheet

- - - 8 Cavity Mold

- - **-**

- - - Box Size 40mm L x 11mm W x - - **-** 20mm H $10.75 P.-P. Part V Tensioner, Belt V Tensioner, Base Cover V Tensioner, 5.0000 sec **5.0000 sec** Base Cover

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Tensioner, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Base Cover DRY $41.20 P.-P. Part V Tensioner, V Tensioner, Base Cover V Tensioner, 5.0000 sec **5.0000 sec** Base Cover Base Cover-Machined

- - - "CNC Horz Mach, Auto Sml Size

- - **-** and/or Low Complex

- - - Pallet Size 300 mm square, 550

- - **-** lb Capacity $41.20 Tool V Tensioner, EC-300-AL Horizontal CNC 0.0000 sec **0.0000 sec** Base Cover Machine $43.52 P.-P. Part V Tensioner, V Tensioner, Base Cover V Tensioner, 5.0000 sec **5.0000 sec** Base Cover Base Cover-Trim

- - - TRIM

- - **-** $43.52 Tool V Tensioner, First Fixture 0.0000 sec **0.0000 sec** Base Cover $70.80 P.-P. Part V Tensioner, V Tensioner, Base Cover V Tensioner, 0.0000 sec **6.7100 sec** Base Cover Base Cover-Cast 

## Design Profit ®
Page 71 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - "Aluminum Diecasting, Small Size

- - **-** and/or Low Comple $70.80 Tool V Tensioner, Die Casting 0 - 500 ton 0.0000 sec **0.0000 sec** Base Cover $70.80 Part V Tensioner, V Tensioner, Base Cover V Tensioner, 0.0000 sec **16.7200 sec** Base Cover Base Cover-Material

- - - Raw Material Req 0.267 lbs from

- - **-** Cost Sheet

- - - 1 Cavity Mold

- - **-**

- - - Box Size 115mm L x 70mm W x - - **-** 40mm H $41.20 Operation V Tensioner, Clamp Part 3.0000 sec **3.0000 sec** Base Cover

- - - TENSIONER HOLE

- - **-** $41.20 Material Mod. V Tensioner, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Base Cover $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base Cover $41.20 Material Mod. V Tensioner, Bore Hole 1-30mm 1.0000 sec **1.0000 sec**Base Cover

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base Cover

- - - PULLEY MOUNT

- - **-** $41.20 Material Mod. V Tensioner, Drill and Tap Hole 1-30mm 5.0000 sec **5.0000 sec** Base Cover $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base Cover $41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec **2.0000 sec** Base Cover $41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Base Cover $41.20 Material Mod. V Tensioner, Turn OD 30-60mm 2.0000 sec **2.0000 sec** Base Cover $41.20 Operation V Tensioner, Unclamp Part 1.0000 sec **1.0000 sec** Base Cover $41.20 Operation V Tensioner, Unload Part 2.0000 sec **2.0000 sec** Base Cover

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-** 

## Design Profit ®
Page 72 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Tensioner, Load Part 3.0000 sec **3.0000 sec** Base Cover $10.75 Operation V Tensioner, Wa sh Part Medium 5.0000 sec **5.0000 sec** Base Cover $10.75 Operation V Tensioner, Unload Part 2.0000 sec **2.0000 sec** Base Cover $35.51 Part V Tensioner, Belt V Tensioner, Bolt V Tensioner, Bolt 8.0000 sec **8.0000 sec** $35.51 Operation V Tensioner, Belt Set In Place 1.0000 sec **1.0000 sec** $35.51 Tool V Tensioner, Belt Swage Tool 3.0000 sec **3.0000 sec** $35.51 Fastening V Tensioner, Belt Swedge Together 3.0000 sec **3.0000 sec** $10.75 P.-P. Part V Tensioner, Belt V Sleeve , Teflon, Large V Sleeve , Teflon, 5.0000 sec **5.0000 sec** Large

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Sleeve , Teflon, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Large DRY $15.50 P.-P. Part V Sleeve , Teflon, V Sleeve , Teflon, Large V Sleeve , Teflon, 5.0000 sec **5.0000 sec** Large Large-Stamping $15.50 Tool V Sleeve , Teflon, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Large $15.50 Part V Sleeve , Teflon, V Sleeve , Teflon, Large V Sleeve , Teflon, 0.0000 sec **0.6000 sec** Large Large-Material

- - - Blank weight 0.016 lbs

- - **-**

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (20 L by

- - **-** 20 W by 17 H)mm- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Sleeve , Teflon, Load Part 3.0000 sec **3.0000 sec** Large $10.75 Operation V Sleeve , Teflon, Wa sh Part Medium 5.0000 sec **5.0000 sec** Large $10.75 Operation V Sleeve , Teflon, Unload Part 2.0000 sec **2.0000 sec** Large 

## Design Profit ®
Page 73 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $0.00 P.-P. Part V Tensioner, Belt V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, 5.0000 sec **5.0000 sec** Hat, Large

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $0.00 Tool V Sleeve , Teflon, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Hat, Large DRY $0.00 P.-P. Part V Sleeve , Teflon, V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, 5.0000 sec **5.0000 sec** Hat, Large Hat, Large-Stamping $0.00 Tool V Sleeve , Teflon, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Hat, Large $0.00 Part V Sleeve , Teflon, V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, 0.0000 sec **0.6000 sec** Hat, Large Hat, Large-Material

- - - Blank weight 0.023 lbs

- - **-**

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (29 L by

- - **-** 29 W by 17 H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $0.00 Operation V Sleeve , Teflon, Load Part 3.0000 sec **3.0000 sec** Hat, Large $0.00 Operation V Sleeve , Teflon, Wa sh Part Medium 5.0000 sec **5.0000 sec** Hat, Large $0.00 Operation V Sleeve , Teflon, Unload Part 2.0000 sec **2.0000 sec** Hat, Large $35.51 Tool V Tensioner, Belt Press 0.0000 sec **0.0000 sec** $35.51 Fastening V Tensioner, Belt Press Together 3.0000 sec **3.0000 sec** $35.51 Part V Tensioner, Belt V O-Ring, Tensioner V O-Ring, 6.0000 sec **6.0000 sec** Tensioner $35.51 Operation V Tensioner, Belt Align Gasket 3.0000 sec **3.0000 sec** $35.51 Part V Tensioner, Belt V W asher, Tensioner, 1 V W asher, 5.0000 sec **5.0000 sec** Tensioner, 1 $35.51 Part V Tensioner, Belt V W asher, Tensioner, 2 V W asher, 5.0000 sec **5.0000 sec** Tensioner, 2 $35.51 Operation V Tensioner, Belt Set In Place 1.0000 sec **1.0000 sec**

## Design Profit ®
Page 74 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $35.51 Subassembly V Tensioner, Belt V W asher, Tensioner, Cover Asm V W asher, 5.0000 sec **5.0000 sec** Tensioner, Cover Asm $35.51 Tool V W asher, First Fixture 0.0000 sec **0.0000 sec** Tensioner, Cover Asm $16.39 P.-P. Part V W asher, V W asher, Tensioner, Cover V W asher, 6.0000 sec **6.0000 sec** Tensioner, Cover Tensioner, Cover Asm

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $16.39 Tool V W asher, Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** Tensioner, Cover ton $16.39 Part V W asher, V W asher, Tensioner, Cover V W asher, 0.0000 sec **0.4090 sec** Tensioner, Cover Tensioner, Cover-Material

- - - Raw Material Req 0.006 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 40mm L x 40mm W x - - **-** 20mm H $35.51 Part V W asher, V W asher, Tensioner, Cover V W asher, 5.0000 sec **5.0000 sec** Tensioner, Cover Wa sher Tensioner, Cover Asm Wa sher $35.51 Fastening V W asher, Press Together 3.0000 sec **3.0000 sec** Tensioner, Cover Asm $35.51 Tool V W asher, GREASE 6.0000 sec **6.0000 sec** Tensioner, Cover Asm $35.51 Fastening V W asher, APPLY GREASE 5.0000 sec **5.0000 sec** Tensioner, Cover Asm $35.51 Fastening V Tensioner, Belt Press Together 3.0000 sec **3.0000 sec**

- - - NEEDS UPDATED

- - **-** $44.85 P.-P. Part V Tensioner, Belt V Sleeve , Alternator Mount, V Sleeve , 5.0000 sec **5.0000 sec** Small Alternator Mount, Small $44.85 Tool V Sleeve , Tube Flaring Equipment 0.0000 sec **0.0000 sec** Alternator Mount, Small

- - - Tube Stock pre cut

- - **-** 

## Design Profit ®
Page 75 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator**

### Labor **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

**Rate Score**  $44.85 Part V Sleeve , V Sleeve , Alternator Mount, V Sleeve , 5.0000 sec **5.0000 sec** Alternator Mount, Small Alternator Mount, Small Small-Stamping $44.85 Operation V Sleeve , Load Part 3.0000 sec **3.0000 sec** Alternator Mount, Small $44.85 Operation V Sleeve , Clamp Part 3.0000 sec **3.0000 sec** Alternator Mount, Small $44.85 Material Mod. V Sleeve , Flare Tube End 1.0000 sec **1.0000 sec** Alternator Mount, Small $44.85 Operation V Sleeve , Unclamp Part 1.0000 sec **1.0000 sec** Alternator Mount, Small $44.85 Operation V Sleeve , Unload Part 2.0000 sec **2.0000 sec** Alternator Mount, Small $0.00 P.-P. Part V Tensioner, Belt V Sleeve , Alternator Mount, V Sleeve , 5.0000 sec **5.0000 sec** Large Alternator Mount, Large

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $0.00 Tool V Sleeve , Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Alternator Mount, DRY Large $20.90 P.-P. Part V Sleeve , V Sleeve , Alternator Mount, V Sleeve , 5.0000 sec **5.0000 sec** Alternator Mount, Large Alternator Mount, Large Large-Machined

- - - CNC Turning 1.75" Bar 2 Axis

- - **-** $20.90 Tool V Sleeve , CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** Alternator Mount, bar Large $20.90 Part V Sleeve , V Sleeve , Alternator Mount, V Sleeve , 0.0000 sec **0.0000 sec** Alternator Mount, Large Alternator Mount, Large Large-Material

- - - Includes Bar Feeder

- - **-**

- - - Bar stock weight 0.6 lbs.

- - **-**

- - - Box size of finished part 29Dmm

- - **-** x 43Lmm


## Design Profit ®
Page 76 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $20.90 Operation V Sleeve , Clamp Part 3.0000 sec **3.0000 sec** Alternator Mount, Large $20.90 Material Mod. V Sleeve , Turn end face 1-30mm 2.0000 sec **2.0000 sec** Alternator Mount, Large$20.90 Operation V Sleeve , Auto Tool Change 5.0000 sec **5.0000 sec** Alternator Mount, Large $20.90 Material Mod. V Sleeve , Turn OD 1-30mm 1.0000 sec **1.0000 sec** Alternator Mount, Large $20.90 Operation V Sleeve , Auto Tool Change 5.0000 sec **5.0000 sec** Alternator Mount, Large $20.90 Material Mod. V Sleeve , Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Alternator Mount, Large $20.90 Operation V Sleeve , Auto Tool Change 5.0000 sec **5.0000 sec** Alternator Mount, Large $20.90 Material Mod. V Sleeve , Bore Hole 1-30mm 1.0000 sec **1.0000 sec** Alternator Mount, Large $20.90 Operation V Sleeve , Unclamp Part 1.0000 sec **1.0000 sec** Alternator Mount, Large $20.90 Operation V Sleeve , Part Manipulation 3.0000 sec **3.0000 sec** Alternator Mount, Large $20.90 Operation V Sleeve , Clamp Part 3.0000 sec **3.0000 sec** Alternator Mount, Large $20.90 Material Mod. V Sleeve , Turn end face 1-30mm 2.0000 sec **2.0000 sec** Alternator Mount, Large $20.90 Operation V Sleeve , Auto Tool Change 5.0000 sec **5.0000 sec** Alternator Mount, Large $20.90 Material Mod. V Sleeve , Turn OD 1-30mm 1.0000 sec **1.0000 sec** Alternator Mount, Large 

## Design Profit ®
Page 77 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $20.90 Operation V Sleeve , Unclamp Part 1.0000 sec **1.0000 sec** Alternator Mount, Large $20.90 Operation V Sleeve , Unload Part 2.0000 sec **2.0000 sec** Alternator Mount, Large

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $0.00 Operation V Sleeve , Load Part 3.0000 sec **3.0000 sec** Alternator Mount, Large $0.00 Operation V Sleeve , Wa sh Part Medium 5.0000 sec **5.0000 sec**Alternator Mount, Large $0.00 Operation V Sleeve , Unload Part 2.0000 sec **2.0000 sec** Alternator Mount, Large $35.51 Tool V Tensioner, Belt Press 0.0000 sec **0.0000 sec** $35.51 Fastening V Tensioner, Belt Press Together 3.0000 sec **3.0000 sec** $35.51 Subassembly V Tensioner, Belt V Tensioner, Pulley Asm V Tensioner, 5.0000 sec **5.0000 sec** Pulley Asm $35.51 Tool V Tensioner, Press 0.0000 sec **0.0000 sec** Pulley Asm $55.17 P.-P. Part V Tensioner, V Tensioner, Pulley V Tensioner, 3.0000 sec **3.0000 sec** Pulley Asm Pulley

- - - PAINT

- - **-** $55.17 Tool V Tensioner, First Fixture 0.0000 sec **0.0000 sec** Pulley $10.75 P.-P. Part V Tensioner, V Tensioner, Pulley V Tensioner, 3.0000 sec **3.0000 sec** Pulley Pulley-W ash

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Tensioner, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Pulley DRY $27.50 P.-P. Part V Tensioner, V Tensioner, Pulley V Tensioner, 3.0000 sec **3.0000 sec** Pulley Pulley-Machining

- - - CNC Turning 3" Bar 2 Axis

- - **-** $27.50 Tool V Tensioner, CNC Turning 2 Axis SL-30, 3" bar 0.0000 sec **0.0000 sec** Pulley 

## Design Profit ®
Page 78 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time**  **Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro**  **Actual Time**
**Rate Score**  $27.50 Part V Tensioner, V Tensioner, Pulley V Tensioner, 0.0000 sec **0.0000 sec** Pulley Pulley-Material

- - - Includes Bar Feeder

- - **-**

- - - Bar stock weight 1.93 lbs.

- - **-**

- - - Box size of finished part 29Dmm

- - **-** x 70Lmm $27.50 Operation V Tensioner, Clamp Part 3.0000 sec **3.0000 sec** Pulley $27.50 Material Mod. V Tensioner, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** Pulley $27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Pulley $27.50 Material Mod. V Tensioner, Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** Pulley $27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Pulley $27.50 Material Mod. V Tensioner, Bore Hole 30-60mm 2.0000 sec **2.0000 sec** Pulley $27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Pulley $27.50 Material Mod. V Tensioner, Turn I/D 30-60 mm 1.0000 sec **1.0000 sec** Pulley $27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec**Pulley

$27.50 Material Mod. V Tensioner, Turn OD Med 60-100mm 3.0000 sec **3.0000 sec** Pulley $27.50 Operation V Tensioner, Unclamp Part 1.0000 sec **1.0000 sec** Pulley $27.50 Operation V Tensioner, Part Manipulation 3.0000 sec **3.0000 sec** Pulley $27.50 Operation V Tensioner, Clamp Part 3.0000 sec **3.0000 sec** Pulley $27.50 Material Mod. V Tensioner, Turn End Face 60-100mm 6.0000 sec **6.0000 sec** Pulley $27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec **5.0000 sec** Pulley $27.50 Material Mod. V Tensioner, Turn I/D 30-60 mm 1.0000 sec **1.0000 sec** Pulley $27.50 Operation V Tensioner, Unclamp Part 1.0000 sec **1.0000 sec** Pulley 

## Design Profit ®
Page 79 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $27.50 Operation V Tensioner, Unload Part 2.0000 sec **2.0000 sec** Pulley

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Tensioner, Load Part 3.0000 sec **3.0000 sec**

Operation V Tensioner, Load Part 3.0000 sec **3.0000 sec**

Pulley $10.75 Operation V Tensioner, Wa sh Part Medium 5.0000 sec **5.0000 sec** Pulley $10.75 Operation V Tensioner, Unload Part 2.0000 sec **2.0000 sec** Pulley $55.17 Operation V Tensioner, Load Part 3.0000 sec **3.0000 sec** Pulley $55.17 Operation V Tensioner, Paint Part Small 3.0000 sec **3.0000 sec** Pulley $55.17 Tool V Tensioner, Oven 0.0000 sec **0.0000 sec** Pulley $55.17 Operation V Tensioner, Paint Oven Cure 60.0000 sec **60.0000 sec** Pulley $55.17 Operation V Tensioner, Unload Part 2.0000 sec **2.0000 sec** Pulley $35.51 Part V Tensioner, V Tensioner, Pulley Bearing V Tensioner, 5.0000 sec **5.0000 sec** Pulley Asm Pulley Bearing $35.51 Fastening V Tensioner, Press Together 3.0000 sec **3.0000 sec** Pulley Asm $10.75 P.-P. Part V Tensioner, Belt V Tensioner, Pulley Cover V Tensioner, 7.0000 sec **7.0000 sec** Pulley Cover

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Tensioner, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Pulley Cover DRY$15.50 P.-P. Part V Tensioner, V Tensioner, Pulley Cover V Tensioner, 3.0000 sec **3.0000 sec** Pulley Cover Pulley Cover-Stamping $15.50 Tool V Tensioner, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Pulley Cover $15.50 Part V Tensioner, V Tensioner, Pulley Cover V Tensioner, 0.0000 sec **0.6000 sec** Pulley Cover Pulley Cover-Material

- - - Blank weight 0.053 lbs

- - **-** 

## Design Profit ®
Page 80 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (48 L by

- - **-** 48 W by 4H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Tensioner, Load Part 3.0000 sec **3.0000 sec** Pulley Cover $10.75 Operation V Tensioner, Wa sh Part Medium 5.0000 sec **5.0000 sec** Pulley Cover $10.75 Operation V Tensioner, Unload Part 2.0000 sec **2.0000 sec** Pulley Cover $35.51 Operation V Tensioner, Belt Set In Place 1.0000 sec **1.0000 sec** $35.51 Part V Tensioner, Belt V Tensioner, Pulley Bolt V Tensioner, 6.0000 sec **6.0000 sec** V Tensioner, Belt V Tensioner, Pulley Bolt V Tensioner, 6.0000 sec **6.0000 sec** Pulley Bolt $35.51 Tool V Tensioner, Belt 2 Spindle Nut Runner 6.0000 sec **6.0000 sec** $35.51 Fastening V Tensioner, Belt Power Screw 4.0000 sec **4.0000 sec** $35.51 Part V Tensioner, Belt V Tensioner, Label V Tensioner, 4.0000 sec **4.0000 sec** Label $35.51 Fastening V Tensioner, Belt Apply Label 3.0000 sec **3.0000 sec** $83.31 Part V V Bolt Tensioner V Bolt Tensioner 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $35.51 Subassembly V V Belt Tensioner Spring Asm. V Belt Tensioner 8.0000 sec **8.0000 sec** Generator/Alterna Spring Asm. tor $35.51 Tool V Belt Tensioner First Fixture 0.0000 sec **0.0000 sec** Spring Asm. $0.00 P.-P. Part V Belt Tensioner V Spring, Belt Tensioner V Spring, Belt 7.0000 sec **7.0000 sec** Spring Asm. Tensioner $10.75 P.-P. Part V Belt Tensioner V Top Base, Belt Tensioner V Top Base, Belt 5.0000 sec **5.0000 sec** Spring Asm. Tensioner

## Design Profit ®
Page 81 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score** 

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Top Base, Belt Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Tensioner DRY $43.52 P.-P. Part V Top Base, Belt V Top Base, Belt Tensioner V Top Base, Belt 5.0000 sec **5.0000 sec** Tensioner Tensioner-Trim

- - - TRIM

- - **-** $43.52 Tool V Top Base, Belt First Fixture 0.0000 sec **0.0000 sec** Tensioner $70.80 P.-P. Part V Top Base, Belt V Top Base, Belt Tensioner V Top Base, Belt 0.0000 sec **5.9600 sec** Tensioner TensionerCasting $70.80 Tool V Top Base, Belt Die Casting 0 - 500 ton 0.0000 sec **0.0000 sec** Tensioner

- - - "Aluminum Diecasting, Small Size

- - **-** and/or Low Comple $70.80 Part V Top Base, Belt V Top Base, Belt Tensioner V Top Base, Belt 0.0000 sec **13.8500 sec** Tensioner Tensioner-W ash $70.80 Part V Top Base, Belt V Shaft, Belt Tensioner V Shaft, Belt 5.0000 sec **5.0000 sec** Tensioner Tensioner

- - - Raw Material Req 0.074 lbs from

- - **-** Cost Sheet

- - - 1 Cavity Mold

- - **-**

- - - Box Size 70mm L x 34mm W x - - **-** 34mm H

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Top Base, Belt Load Part 3.0000 sec **3.0000 sec** Tensioner $10.75 Operation V Top Base, Belt Wa sh Part Medium 5.0000 sec **5.0000 sec** Tensioner $10.75 Operation V Top Base, Belt Unload Part 2.0000 sec **2.0000 sec** Tensioner $35.51 P.-P. Part V Belt Tensioner V Bottom Base, Belt Tensioner V Bottom Base, 5.0000 sec **5.0000 sec** Spring Asm. Belt Tensioner $35.51 Tool V Bottom Base, Press 0.0000 sec **0.0000 sec** Belt Tensioner


## Design Profit ®
Page 82 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 

### Rate **Score**

$10.75 P.-P. Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 5.0000 sec **5.0000 sec** Belt Tensioner Belt Tensioner-W ash

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Bottom Base, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Belt Tensioner DRY $27.47 P.-P. Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 5.0000 sec **5.0000 sec** Belt Tensioner BeltTensionerMachined

- - - CNC Turning 11" Odd Form 4

- - **-** axis Auto Load $27.47 Tool V Bottom Base, CNC Turning 4 Axis SL-10, Odd 0.0000 sec **0.0000 sec** Belt Tensioner Form $43.52 P.-P. Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 5.0000 sec **5.0000 sec** Belt Tensioner Belt Tensioner-Trim

- - - TRIM

- - **-** $43.52 Tool V Bottom Base, First Fixture 0.0000 sec **0.0000 sec** Belt Tensioner $70.80 P.-P. Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 0.0000 sec **6.2700 sec** Belt Tensioner Belt Tensioner-Cast $70.80 Tool V Bottom Base, Die Casting 0 - 500 ton 0.0000 sec **0.0000 sec** Belt Tensioner

- - - "Aluminum Diecasting, Small Size

- - **-** and/or Low Comple $70.80 Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 0.0000 sec **13.9000 sec** Belt Tensioner BeltTensionerMaterial

- - - Raw Material Req 0.133 lbs from

- - **-** Cost Sheet

- - - 1 Cavity Mold

- - **-** 1 Cavity Mold

- - - Box Size 88mm L x 34mm W x - - **-** 34mm H $27.47 Operation V Bottom Base, Clamp Part 3.0000 sec **3.0000 sec** Belt Tensioner $27.47 Material Mod. V Bottom Base, Turn end face 1-30mm 2.0000 sec **2.0000 sec** Belt Tensioner 

## Design Profit ®
Page 83 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $27.47 Operation V Bottom Base, Auto Tool Change 5.0000 sec **5.0000 sec** Belt Tensioner $27.47 Material Mod. V Bottom Base, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** Belt Tensioner $27.47 Operation V Bottom Base, Auto Tool Change 5.0000 sec **5.0000 sec** Belt Tensioner $27.47 Material Mod. V Bottom Base, Turn OD 1-30mm 1.0000 sec **1.0000 sec** Belt Tensioner$27.47 Operation V Bottom Base, Auto Tool Change 5.0000 sec **5.0000 sec** Belt Tensioner $27.47 Operation V Bottom Base, Part Manipulation 3.0000 sec **3.0000 sec** Belt Tensioner $27.47 Material Mod. V Bottom Base, Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** Belt Tensioner $27.47 Operation V Bottom Base, Auto Tool Change 5.0000 sec **5.0000 sec** Belt Tensioner $27.47 Material Mod. V Bottom Base, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** Belt Tensioner $27.47 Operation V Bottom Base, Unclamp Part 1.0000 sec **1.0000 sec** Belt Tensioner $27.47 Operation V Bottom Base, Unload Part 2.0000 sec **2.0000 sec** Belt Tensioner

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Bottom Base, Load Part 3.0000 sec **3.0000 sec** Belt Tensioner $10.75 Operation V Bottom Base, Wa sh Part Medium 5.0000 sec **5.0000 sec** Belt Tensioner $10.75 Operation V Bottom Base, Unload Part 2.0000 sec **2.0000 sec** Belt Tensioner $35.51 Part V Bottom Base, V Sleeve, Shaft, Belt Tensioner V Sleeve, Shaft, 3.0000 sec **3.0000 sec** Belt Tensioner Belt Tensioner $10.75 P.-P. Part V Bottom Base, V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, 6.0000 sec **6.0000 sec** Belt Tensioner Belt Tensioner

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Sleeve , Teflon, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Belt Tensioner DRY 

## Design Profit ®
Page 84 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $15.50 P.-P. Part V Sleeve , Teflon, V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, 3.0000 sec **3.0000 sec** Belt Tensioner BeltTensionerStamping $15.50 Tool V Sleeve , Teflon, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Belt Tensioner $15.50 Part V Sleeve , Teflon, V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, 0.0000 sec **0.6000 sec** Belt Tensioner BeltTensionerMaterial

- - - Blank weight 0.018 lbs

- - **-**

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (16 L by

- - **-** 16 W by 18 H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Sleeve , Teflon, Load Part 3.0000 sec **3.0000 sec** Belt Tensioner $10.75 Operation V Sleeve , Teflon, Wa sh Part Medium 5.0000 sec **5.0000 sec** Belt Tensioner $10.75 Operation V Sleeve , Teflon, Unload Part 2.0000 sec **2.0000 sec** Belt Tensioner $35.51 Fastening V Bottom Base, Press Together 3.0000 sec **3.0000 sec** Belt Tensioner $10.75 P.-P. Part V Belt Tensioner V Retainer Clip, Belt Tensioner V Retainer Clip, 6.0000 sec **6.0000 sec** Spring Asm. Spring Belt Tensioner Spring

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Retainer Clip, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Belt Tensioner DRY Spring $15.50 P.-P. Part V Retainer Clip, V Retainer Clip, Belt Tensioner V Retainer Clip, 3.0000 sec **3.0000 sec** Belt Tensioner Spring Belt Tensioner Spring Spring-Stamping $15.50 Tool V Retainer Clip, Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** Belt Tensioner Spring 

## Design Profit ®
Page 85 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $15.50 Part V Retainer Clip, V Retainer Clip, Belt Tensioner V Retainer Clip, 0.0000 sec **0.6000 sec** Belt Tensioner Spring Belt Tensioner Spring Spring-Material

- - - Blank weight 0.003 lbs

- - **-**

- - - Press Size 25 Ton & Type of

- - **-** Press

- - - Part Size after stamping (14 L by

- - **-** 14 W by 3 H)mm

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Retainer Clip, Load Part 3.0000 sec **3.0000 sec** Belt Tensioner Spring $10.75 Operation V Retainer Clip, Wa sh Part Medium 5.0000 sec **5.0000 sec** Belt Tensioner Spring $10.75 Operation V Retainer Clip, Unload Part 2.0000 sec **2.0000 sec** Belt Tensioner Spring $35.51 Part V Belt Tensioner V Shaft Seal, Belt Tensioner V Shaft Seal, Belt 6.0000 sec **6.0000 sec** Spring Asm. Spring Tensioner Spring

- - - NEEDS UPDATED

- - **-** $35.51 Part V Belt Tensioner V Valve, Belt Tensioner Spring V Valve, Belt 7.0000 sec **7.0000 sec** Spring Asm. Tensioner Spring$35.51 Part V Belt Tensioner V Shaft Spring, Belt Tensioner V Shaft Spring, 5.0000 sec **5.0000 sec** Spring Asm. Spring Belt Tensioner Spring $35.51 Operation V Belt Tensioner Set In Place 1.0000 sec **1.0000 sec** Spring Asm. $35.51 Tool V Belt Tensioner GREASE 6.0000 sec **6.0000 sec** Spring Asm. $35.51 Fastening V Belt Tensioner APPLY GREASE 5.0000 sec **5.0000 sec** Spring Asm. $35.51 Tool V Belt Tensioner Press 0.0000 sec **0.0000 sec** Spring Asm. $35.51 Fastening V Belt Tensioner Press Together 3.0000 sec **3.0000 sec** Spring Asm.


## Design Profit ®
Page 86 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $16.39 Subassembly V V Sleeve w/coating, Spring V Sleeve 6.0000 sec **6.0000 sec** Generator/Alterna Damper w/coating, Spring tor Damper

- - - "Injection Molding, Small Size

- - **-** and/or Low Complexi $16.39 Tool V Sleeve Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** w/coating, Spring ton Damper $16.39 Part V Sleeve V Sleeve, Coating, Spring V Sleeve, 0.0000 sec **1.3140 sec** w/coating, Spring Coating, Spring Damper $10.75 P.-P. Part V Sleeve V Sleeve, Coating, Inner V Sleeve, 5.0000 sec **5.0000 sec** w/coating, Spring Coating, Inner Damper

- - - "W ashing, Small Size and/or Low

- - **-** Complexity" $10.75 Tool V Sleeve, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Coating, Inner DRY $20.90 P.-P. Part V Sleeve, V Sleeve, Coating, Inner V Sleeve, 3.0000 sec **3.0000 sec** Coating, Inner Coating, Inner-Machining

- - - CNC Turning 1.75" Bar 2 Axis

- - **-** $20.90 Tool V Sleeve, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** Coating, Inner bar $20.90 Part V Sleeve, V Sleeve, Coating, Inner V Sleeve, 0.0000 sec **0.0000 sec** Coating, Inner Coating, Inner-Material

- - - Includes Bar Feeder

- - **-**

- - - Bar stock weight 0.4 lbs.

- - **-**

- - - Box size of finished part 12Dmm

- - **-** x 22Lmm $20.90 Operation V Sleeve, Clamp Part 3.0000 sec **3.0000 sec** Coating, Inner $20.90 Material Mod. V Sleeve, Turn end face 1-30mm 2.0000 sec **2.0000 sec** Coating, Inner$20.90 Operation V Sleeve, Auto Tool Change 5.0000 sec **5.0000 sec** Coating, Inner $20.90 Material Mod. V Sleeve, Turn OD 1-30mm 1.0000 sec **1.0000 sec** Coating, Inner $20.90 Operation V Sleeve, Auto Tool Change 5.0000 sec **5.0000 sec** Coating, Inner 

## Design Profit ®
Page 87 of # Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $20.90 Material Mod. V Sleeve, Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** Coating, Inner $20.90 Operation V Sleeve, Auto Tool Change 5.0000 sec **5.0000 sec** Coating, Inner $20.90 Material Mod. V Sleeve, Bore Hole 1-30mm 1.0000 sec **1.0000 sec** Coating, Inner $20.90 Operation V Sleeve, Unclamp Part 1.0000 sec **1.0000 sec** Coating, Inner $20.90 Operation V Sleeve, Part Manipulation 3.0000 sec **3.0000 sec** Coating, Inner $20.90 Operation V Sleeve, Clamp Part 3.0000 sec **3.0000 sec** Coating, Inner $20.90 Material Mod. V Sleeve, Turn end face 1-30mm 2.0000 sec **2.0000 sec** Coating, Inner $20.90 Operation V Sleeve, Unclamp Part 1.0000 sec **1.0000 sec** Coating, Inner $20.90 Operation V Sleeve, Unload Part 2.0000 sec **2.0000 sec** Coating, Inner

- - - Batch Type W asher

- - **-**

- - - 5-10 min cycle time

- - **-**

- - - Basket Size 15.75x18.50x25.50

- - **-** inches x 2 $10.75 Operation V Sleeve, Load Part 3.0000 sec **3.0000 sec** Coating, Inner $10.75 Operation V Sleeve, Wa sh Part Medium 5.0000 sec **5.0000 sec** Coating, Inner $10.75 Operation V Sleeve, Unload Part 2.0000 sec **2.0000 sec** Coating, Inner

- - - Raw Material Req 0.002 lbs from

- - **-** Cost Sheet

- - - 10 Cavity Mold

- - **-**

- - - Box Size 15mm L x 15mm W x - - **-** 21mm H $83.31 Operation V Press part 3.0000 sec **3.0000 sec** Generator/Alterna tor $83.31 Part V V Sleeve , Spring Damper V Sleeve , Spring 8.0000 sec **8.0000 sec** Generator/Alterna Damper tor

## Design Profit ®
Page 88 of #

Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name Number**  **Munro Actual Time** 
**Rate Score**  $83.31 Operation V Press part 3.0000 sec **3.0000 sec** Generator/Alterna tor $83.31 Part V V Bolt, Belt Damper, Long V Bolt, Belt 4.0000 sec **4.0000 sec** Generator/Alterna Damper, Long tor $83.31 Part V V Bolt, Belt Damper, Short V Bolt, Belt 7.0000 sec **7.0000 sec** Generator/Alterna Damper, Short tor $83.31 Tool V Power Tool 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Fastening V Power Screw 4.0000 sec **4.0000 sec** Generator/Alterna tor $83.31 Operation V CDI 1.0000 sec **1.0000 sec** Generator/Alterna tor

- - - Belt needs to be placed on all
- - **-** pulleys $83.31 Part V V Belt, Alt/AC V Belt, Alt/AC 10.0000 sec **10.0000 sec** Generator/Alterna tor $83.31 Tool V Hand Tool 3.0000 sec **3.0000 sec** Generator/Alterna tor $83.31 Operation V Align and install chain 10.0000 sec **10.0000 sec** Generator/Alterna tor 

## Report Totals **Count:** ##



## Design Profit ®
Page 89 of # Copyright 2005© Munro & Associates, Inc.

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.21 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.05 1

-

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.10 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $5.15 $1.24 1 $5.15

- - - -- - - -

- - - - $0.00 $0.08 1 $0.00

- - - - $0.00 $0.03 3 $0.00 $0.00 $0.03 2 $0.00 $0.00 $0.13 1 $0.00

- - - - $0.00 $0.13 2 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.08 1 $0.00 $0.00 $0.08 1 $0.00

- - - - $0.00 $0.03 2 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.13 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.13 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.13 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.15 1 $0.00 $0.00 $0.13 1 $0.00

- - - - $0.00 $0.13 1 $0.00

- - - -$0.00 $0.03 1 $0.00 $0.00 $0.08 1 $0.00 $0.00 $0.08 1 $0.00

- - - - $0.00 $0.03 5 $0.00 $0.00 $0.03 4 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.05 1 $0.00 $0.00 $0.04 1 $0.00 $0.00 $0.07 1 $0.00 $0.00 $0.03 1 $0.00 $0.32 $0.07 1 $0.32

$0.00 $0.09 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.09 1 $0.00

$0.16 $0.09 2 $0.32

$0.07 $0.09 1 $0.07

$0.00 $0.14 1 $0.00

$0.00 $0.09 1 $0.00

- $0.30 1

-
$0.00 $0.00 1 $0.00

- $0.04 1

- $0.00 $0.00 1 $0.00- $0.04 1

- $0.00 $0.00 1 $0.00

- $0.02 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.10 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

$1.41 $0.69 1 $1.41

- - - -

- - - -

- - - -$0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 6 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $1.52 $0.04 1 $1.52 $0.00 $0.00 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

- $0.06 1

-

$0.00 $0.00 1 $0.00

- $0.01 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.06 1

-

$0.00 $0.00 1 $0.00

$0.14 $0.00 1 $0.14

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.05 3 $0.00$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00 $0.02 $0.05 3 $0.06

$0.00 $0.03 1 $0.00 $0.00 $0.03 3 $0.00 $0.00 $0.01 1 $0.00

- $0.05 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.02 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-$0.00 $0.00 1 $0.00

- - - -

- $0.03 1

-
$0.00 $0.00 1 $0.00

- $0.02 1

-
$0.00 $0.00 1 $0.00

- - - - $0.65 $0.00 1 $0.65

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.02 2 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00- - - - $0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.02 2 $0.00

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.01 2 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.01 2 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - -$0.00 $0.01 2 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.04 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.02 2 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.01 1 $0.00

- $0.02 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.02 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.02 1

-

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.06 1

-
$0.00 $0.00 1 $0.00

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00

$1.38 $0.12 1 $1.38

- - - -

- - - - $0.19 $0.00 1 $0.19

$0.33 $0.00 1 $0.33

$0.00 $0.05 1 $0.00

$0.00 $0.08 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.05 1 $0.00 $0.00 $0.04 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.02 1 $0.00

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.04 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.01 1 $0.00- $0.10 1

-
$0.00 $0.00 1 $0.00

- - - -

- $0.02 1

-
$0.00 $0.00 1 $0.00

$0.10 $0.02 1 $0.10

- - - -

- - - -

- - - -

- - - -

- - - - $9.50 $0.02 1 $9.50

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.25 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.04 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.02 1 $0.00$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.06 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- $0.02 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.02 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.00 1 $0.00

- $0.02 1

-
$0.00 $0.00 1 $0.00

- $0.06 1

-
$0.00 $0.00 1 $0.00

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00$1.38 $0.12 1 $1.38

- - - -

- - - - $0.19 $0.00 1 $0.19

$0.33 $0.00 1 $0.33

$0.00 $0.05 1 $0.00

$0.00 $0.08 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.05 1 $0.00 $0.00 $0.04 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.02 1 $0.00- - - - $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.04 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- $0.07 16

-

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 16 $0.00

- - - - $0.49 $0.06 16 $7.84

- $0.12 16

-
$0.00 $0.00 16 $0.00

$0.00 $0.00 16 $0.03

- - - -

- - - -

- - - - $0.00 $0.01 16 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 16 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- $0.00 1

-
$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

### Cost **(Total) (Total)** 

- $0.00 1

-

$0.00 $0.00 1 $0.00

$0.08 $0.00 1 $0.08

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.02 6 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- $0.05 1

-
$0.00 $0.00 1 $0.00

$0.14 $0.00 1 $0.14

- - - -

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 6 $0.00$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

- - - - $0.00 $0.09 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

- - - - $0.00 $0.09 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- $0.04 1

-$0.00 $0.00 1 $0.00

- - - - $0.04 $0.00 1 $0.04

- - - -

- - - - $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00- - - - $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- $0.03 1

-

$0.00 $0.00 1 $0.00

- - - - $0.03 $0.02 2 $0.06

$0.00 $0.01 2 $0.00

$0.11 $0.13 1 $0.11

- - - -

- - - -

- - - - $0.00 $0.04 1 $0.00$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.04 1

-
$0.00 $0.00 1 $0.00

- $0.06 1

-
$0.00 $0.00 1 $0.00

$0.08 $0.08 1 $0.08

- - - -

- - - -

- - - - $0.00 $0.08 1 $0.00

$0.00 $0.08 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 1 $0.00

- $0.06 2

-
$0.00 $0.00 2 $0.00

- - - -

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.05 $0.00 2 $0.10

- - - -

- - - - $0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.09 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

### Cost **(Total) (Total)**  $0.00 $0.03 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.09 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - - $1.01 $0.04 1 $1.01

- $0.04 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

$0.13 $0.00 1 $0.13- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.04 $0.04 1 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.25 1 $0.00

$0.00 $0.02 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.25 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.12 1 $0.00

$0.00 $0.00 1 $0.00$0.00 $0.12 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00 $0.00 $0.02 1 $0.00

- $0.07 1

- $0.00 $0.00 1 $0.00

- $0.00 1

-
$0.00 $0.00 1 $0.00

- $0.03 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- - - -

- $0.02 105

-
$0.00 $0.00 105 $0.00

$0.01 $0.00 105 $0.53

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.02 $0.00 48 $0.96

$0.00 $0.00 1 $0.00 $0.00 $0.00 48 $0.00

- - - -

- - - - $0.00 $0.00 1 $0.00 $1.72 $0.00 3 $5.16 $0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.02 $0.00 48 $0.96

$0.00 $0.00 1 $0.00 $0.00 $0.00 48 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 9 $0.00 $0.00 $0.00 3 $0.00$0.01 $0.00 3 $0.03

$0.10 $0.00 3 $0.30



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00 $0.00 $0.00 3 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 9 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.01 $0.00 1 $0.01

$0.00 $0.00 1 $0.00

- - - -

- $0.00 1

-
$0.00 $0.00 1 $0.00

- - - - $0.02 $0.02 2 $0.03

$0.00 $0.00 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 4 $0.00

$0.00 $0.01 2 $0.00

$0.02 $0.06 2 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.01 $0.06 2 $0.02

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.01 $0.04 2 $0.02

- $0.07 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**$0.00 $0.00 1 $0.00

$0.25 $0.03 1 $0.25

$0.00 $0.00 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.01 $0.06 1 $0.01

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.01 $0.06 2 $0.02$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.06 2 $0.00

$0.00 $0.01 2 $0.00

- - - - $0.01 $0.00 16 $0.08

$0.00 $0.00 16 $0.00 $0.00 $0.00 16 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 16 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00$0.00 $0.00 1 $0.00 $0.00 $0.02 1 $0.00

- $0.04 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.10 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00 $1.89 $0.68 1 $1.89

- - - -

- - - -

- - - -

- - - - $0.21 $0.21 1 $0.21 $0.00 $0.07 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00$0.00 $0.01 1 $0.00

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.05 1 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 6 $0.00 $0.00 $0.01 5 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00- - - - $0.00 $0.03 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 4 $0.00 $0.00 $0.01 3 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.05 1 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 3 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 6 $0.00 $0.00 $0.01 5 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - -

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 2 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.01 5 $0.00 $0.00 $0.01 4 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 4 $0.00 $0.00 $0.01 3 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 3 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00$0.00 $0.07 2 $0.00

$0.00 $0.00 1 $0.00 $0.00 $0.02 1 $0.00 $0.15 $0.05 6 $0.93 $0.00 $0.03 1 $0.00 $0.00 $0.03 6 $0.00

- $0.06 3

-

- - - - $0.00 $0.00 3 $0.00

$0.04 $0.05 3 $0.12

- - - -

- - - -

- - - - $0.00 $0.02 3 $0.00

- $0.07 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00- - - - $3.18 $0.11 1 $3.18

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.05 $0.06 5 $0.25

$0.08 $0.06 8 $0.64



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.03 3 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.03 13 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00 $0.03 $0.05 4 $0.12 $0.00 $0.03 1 $0.00$0.00 $0.03 4 $0.00 $0.00 $0.01 1 $0.00

- $0.07 1

-

- - - - $0.00 $0.00 1 $0.00

$0.01 $0.00 1 $0.01



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - -

- - - -

- - - - $0.00 $0.07 2 $0.00

$0.00 $0.02 1 $0.00 $0.06 $0.05 1 $0.06

$0.00 $0.02 1 $0.00

- $0.07 1

-
$0.00 $0.00 1 $0.00

- - - -

- $0.06 1

-

$0.00 $0.00 1 $0.00- - - -

- $0.06 1

-

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.60 $0.01 1 $0.60

$0.20 $0.02 1 $0.20

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.01 $0.00 3 $0.03

$0.00 $0.03 9 $0.00

$0.00 $0.01 1 $0.00

$0.04 $0.06 2 $0.08

$0.00 $0.01 2 $0.00

- $0.07 2

-

- - - -$0.00 $0.00 2 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.10 $0.00 2 $0.20 $0.01 $0.00 2 $0.02 $0.00 $0.01 2 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.05 2 $0.00

$0.02 $0.05 3 $0.06 $0.00 $0.03 1 $0.00 $0.00 $0.03 3 $0.00

- $0.06 1

-

$0.00 $0.00 1 $0.00

- - - - $0.16 $0.01 1 $0.16

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.14 $0.08 1 $0.14

$0.00 $0.02 1 $0.00 $0.00 $0.07 2 $0.00

$0.02 $0.06 2 $0.05 $0.00 $0.03 1 $0.00 $0.00 $0.03 2 $0.00

- $0.04 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.09 1

-

- - - -$0.00 $0.00 1 $0.00

$0.85 $0.52 1 $0.85

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00$0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 8 $0.00

$0.00 $0.01 7 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.02 $0.05 3 $0.06 $0.00 $0.03 1 $0.00 $0.00 $0.03 3 $0.00 $0.00 $0.01 1 $0.00

- $0.07 1

-- - - - $0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00 $0.01 $0.03 1 $0.01

- $0.03 1

-
$0.00 $0.00 1 $0.00

- - - -

- $0.05 16

-
$0.00 $0.00 16 $0.00

$0.01 $0.00 16 $0.08

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00$0.02 $0.05 1 $0.02 $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.06 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.00 1 $0.00

- - - - $0.00 $0.06 1 $0.00

$0.00 $0.00 1 $0.00

- - - - $0.02 $0.05 3 $0.06 $0.00 $0.03 1 $0.00 $0.00 $0.03 3 $0.00 $0.00 $0.07 1 $0.00

$0.00 $0.02 1 $0.00

- $0.04 1

-
$0.00 $0.00 1 $0.00

- $0.05 1

-

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.01 1

-

$0.00 $0.00 1 $0.00

$0.10 $0.00 1 $0.10

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.05 $0.07 1 $0.05

$0.00 $0.03 1 $0.00

$0.07 $0.02 1 $0.07

$0.00 $0.03 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.02 $0.05 3 $0.06 $0.00 $0.03 1 $0.00 $0.00 $0.03 3 $0.00 $0.00 $0.07 1 $0.00

- $0.06 1

-
$0.00 $0.00 1 $0.00

- $0.02 1

-

$0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00- - - - $0.02 $0.05 2 $0.04 $0.00 $0.03 1 $0.00 $0.00 $0.03 2 $0.00 $0.00 $0.07 1 $0.00

$0.00 $0.01 1 $0.00

- - - - $0.15 $0.02 1 $0.15

- $0.02 1

- $0.00 $0.00 1 $0.00

- $0.05 1

-
$0.00 $0.00 1 $0.00

- $0.01 1

-

- - - - $0.00 $0.00 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.25 $0.00 1 $0.25

- - - -

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.02 1 $0.00$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Actual Time Piece Cost**  **Total Labor Qty**  **Piece Cost Cost**  **(Total) (Total)**  $0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- - - -- - - - $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- $0.05 1

-
$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.01 1

-

- - - - $0.00 $0.00 1 $0.00

- - - - $4.42 $0.00 1 $4.42

- - - -

- - - - $0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

- - - - $0.00 $0.07 1 $0.00

$0.00 $0.06 1 $0.00- - - - $0.00 $0.04 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 1 $0.00

$0.00 $0.06 1 $0.00

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.04 1 $0.00

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.07 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00 $0.11 $0.05 1 $0.11 $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00 $5.36 $0.05 1 $5.36

- - - -

- - - -

- - - -

- - - - $6.19 $0.05 1 $6.19

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

### Cost **(Total) (Total)** 

- - - -

- - - -

- - - - $5.82 $0.05 1 $5.82

- - - -

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00 $0.05 $0.04 3 $0.15 $0.00 $0.05 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.01 1 $0.00

- - - - $0.02 $0.06 3 $0.06 $0.00 $0.05 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.03 $0.07 2 $0.06 $0.00 $0.02 2 $0.00 $0.00 $0.07 1 $0.00 $0.04 $0.06 4 $0.18



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.05 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.01 1 $0.00

- - - -- $0.06 1

-
$0.00 $0.00 1 $0.00

- $0.02 1

-
$0.00 $0.00 1 $0.00

$0.08 $0.00 1 $0.08

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.05 $0.06 2 $0.10



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00 $0.00 $0.03 2 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.03 1 $0.00 $0.25 $0.04 1 $0.25 $0.00 $0.06 1 $0.00 $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.04 $0.02 1 $0.04 $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00 $0.15 $0.14 1 $0.15

$0.00 $0.09 1 $0.00

$0.00 $0.09 1 $0.00

$0.00 $0.02 1 $0.00

$0.19 $0.14 2 $0.39$0.00 $0.09 1 $0.00

$0.00 $0.09 2 $0.00

$0.00 $0.02 1 $0.00

- - - -

- $0.19 1

-
$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.03 1

- $0.00 $0.00 1 $0.00

- $0.02 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.03 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.09 1

-

- - - - $0.00 $0.00 1 $0.00 $1.36 $0.44 1 $1.36

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00$0.00 $0.06 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.06 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 1 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.06 1 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.06 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.01 1 $0.00

- $0.05 2

-

- - - - $0.00 $0.00 2 $0.00

- $0.01 2

- $0.00 $0.00 2 $0.00 $0.01 $0.00 2 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.01 2 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 2 $0.00$0.00 $0.01 2 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.03 2 $0.00 $0.00 $0.03 1 $0.00 $1.20 $0.03 1 $1.20

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00

- - - - $0.04 $0.00 1 $0.04

- $0.01 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.07 1

-

- - - - $0.00 $0.00 1 $0.00 $0.05 $0.05 1 $0.05

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - -

- - - - $0.00 $0.00 1 $0.00

- $0.06 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.08 1

-



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.00 1 $0.00 $0.29 $0.33 1 $0.29

- - - -

- - - -

- - - - $0.00 $0.03 1 $0.00

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.01 1 $0.00$0.00 $0.06 1 $0.00

- - - - $0.00 $0.06 1 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.18 $0.08 1 $0.18 $0.00 $0.01 4 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.03 1 $0.00

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

- $0.00 $0.00 1 $0.00 $0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-
$0.00 $0.00 1 $0.00 $0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.03 2 $0.00 $0.08 $0.06 1 $0.08 $0.00 $0.03 1 $0.00 $0.01 $0.05 1 $0.01 $0.01 $0.05 1 $0.01 $0.00 $0.01 2 $0.00

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.05 1

-
$0.00 $0.00 1 $0.00

- $0.06 1

-

- - - - $0.00 $0.00 1 $0.00 $0.07 $0.00 1 $0.07

- - - -

- - - -

- - - - $0.06 $0.05 1 $0.06

$0.00 $0.03 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.05 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

- $0.05 1

-
$0.00 $0.00 1 $0.00

- - - -

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.03 $0.06 1 $0.03

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.00 1

-

- - - - $0.00 $0.00 1 $0.00

$0.33 $0.00 1 $0.33

- - - -

- - - -

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00 $0.00 $0.03 1 $0.00

- $0.05 2

- $0.00 $0.00 2 $0.00

- $0.03 2

-

- - - - $0.00 $0.00 2 $0.00

- $0.05 2

-

- - - - $0.00 $0.00 2 $0.00

- $0.01 2

-

- - - - $0.00 $0.00 2 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Actual Time Piece Cost**  **Total Labor Qty**  **Piece Cost Cost**  **(Total) (Total)**  $0.87 $0.00 2 $1.74

- - - -

- - - -

- - - - $0.00 $0.02 2 $0.00 $0.00 $0.05 2 $0.00 $0.00 $0.04 2 $0.00 $0.00 $0.02 2 $0.00 $0.00 $0.04 2 $0.00 $0.00 $0.02 2 $0.00 $0.00 $0.04 2 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.04 2 $0.00$0.00 $0.02 2 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.02 2 $0.00 $0.00 $0.02 2 $0.00 $0.00 $0.05 2 $0.00 $0.00 $0.04 2 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.01 2 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.02 2 $0.00

- - - -

- - - -

- - - - $0.00 $0.01 2 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.05 2 $0.00 $0.00 $0.05 2 $0.00 $0.00 $0.00 2 $0.00 $0.00 $0.92 2 $0.00 $0.00 $0.03 2 $0.00 $0.35 $0.05 2 $0.70 $0.00 $0.03 2 $0.00

- $0.07 2

-

- - - - $0.00 $0.00 2 $0.00- $0.01 2

-
$0.00 $0.00 2 $0.00 $0.04 $0.00 2 $0.08

- - - -



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.01 2 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.01 4 $0.00 $0.10 $0.06 2 $0.20 $0.00 $0.06 1 $0.00 $0.00 $0.04 2 $0.00 $0.10 $0.04 1 $0.10 $0.00 $0.03 1 $0.00 $0.19 $0.09 1 $0.19

$0.00 $0.09 1 $0.00

$0.00 $0.09 1 $0.00

- $0.19 1

-
$0.00 $0.00 1 $0.00 $0.00 $0.07 1 $0.00

- $0.05 1

-

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.07 1

-
$0.00 $0.00 1 $0.00

- - - - $0.08 $0.27 1 $0.08 $0.02 $0.10 1 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00

- $0.05 1

- $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost** 

### Cost **(Total) (Total)** 

- $0.05 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.04 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.08 1

-
$0.00 $0.00 1 $0.00

- - - - $0.15 $0.27 1 $0.15

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.02 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.04 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.04 1 $0.00 $0.00 $0.01 1 $0.00$0.00 $0.04 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.01 2 $0.00 $0.00 $0.04 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.02 $0.03 1 $0.02

- $0.06 1

-

- - - - $0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.01 1

-

$0.00 $0.00 1 $0.00 $0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.03 2 $0.00

- $0.06 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-
$0.00 $0.00 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.01 $0.00 1 $0.01

- - - -

- - - -

- - - -

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.20 $0.06 1 $0.20

- - - - $0.09 $0.07 1 $0.09$0.05 $0.05 1 $0.05

$0.00 $0.01 4 $0.00 $0.00 $0.06 1 $0.00 $0.00 $0.05 1 $0.00 $0.00 $0.00 1 $0.00 $0.00 $0.03 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)**

- $0.14 1

-

- - - - $0.00 $0.00 1 $0.00

$0.01 $0.01 1 $0.01

- $0.02 1

-

- - - - $0.00 $0.00 1 $0.00

- $0.01 1

-

- - - - $0.00 $0.00 1 $0.00 $0.30 $0.00 1 $0.30

- - - -

- - - -

- - - - $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00$0.00 $0.03 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.03 1 $0.00



### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.01 1 $0.00 $0.00 $0.03 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.02 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00 $0.00 $0.01 1 $0.00

- - - -

- - - -

- - - - $0.00 $0.07 1 $0.00

$0.02 $0.19 1 $0.02

### Actual Time **Piece Cost Total Labor**  **Qty Piece Cost**  **Cost (Total)**  **(Total)** $0.00 $0.07 1 $0.00

$0.08 $0.09 1 $0.08

$0.07 $0.16 1 $0.07

$0.00 $0.09 1 $0.00

$0.00 $0.09 2 $0.00

$0.00 $0.02 1 $0.00

- - - - $2.50 $0.23 1 $2.50

$0.00 $0.07 1 $0.00

$0.00 $0.23 1 $0.00

**2,207 $85.62** 

# Assembly Report

**V Generator/A lternator**  **Labor Ty**  **pe Parent Name**  **Sy mbol Name** 
**Rate** $83.31 Tool V Generator/Alternator First Fixture $49.29 P.-P. Part V Generator/Alternator V Bracket, Alternator $49.29 Tool V Bracket, Alternator Wa sher Med Batch special nozzels $91.21 P.-P. Part V Bracket, Alternator V Bracket, Alternator

- - - "CNC Mach, Auto Sml Size and/or Low Complexity"

- - - Pallet Size 300 mm square, 550 lb Capacity

- - - Tim Shaw $91.21 Tool V Bracket, Alternator EC-300-AL Horizontal CNC Machine $43.52 P.-P. Part V Bracket, Alternator V Bracket, Alternator

- - - Trim

- - - Tim Shaw $43.52 Tool V Bracket, Alternator First Fixture ##### P.-P. Part V Bracket, Alternator V Bracket, Alternator

- - - "Aluminum Diecasting, Medium-Large Size and/or Mod

- - - Tim Shaw ##### Tool V Bracket, Alternator Die Casting 1800-2600 ton $35.51 P.-P. Part V Bracket, Alternator V Bracket, Alternator

- - - 6 Cavity Tool

- - - Raw Mtl Req'd 4.681 lbs. from cost sheet

- - - Box Size 228.6mm L x 177.8mm W x 139.7mm H $91.21 Operation V Bracket, Alternator Clamp Part

- - - Spot face 3 places $91.21 Material Mod. V Bracket, Alternator Spot Face Small 1-30mm $91.21 Operation V Bracket, Alternator CDI $91.21 Operation V Bracket, Alternator Auto Tool Change

- - - Drill & Tap 2 holes $91.21 Material Mod. V Bracket, Alternator Drill and Tap Hole 1-30mm $91.21 Operation V Bracket, Alternator CDI

- - - Rotate part 90 degrees $91.21 Operation V Bracket, Alternator Unclamp Part $91.21 Operation V Bracket, Alternator Part Manipulation $91.21 Operation V Bracket, Alternator Clamp Part

- - - Spot face 2 places $91.21 Material Mod. V Bracket, Alternator Spot Face Small 1-30mm $91.21 Operation V Bracket, Alternator CDI $91.21 Operation V Bracket, Alternator Auto Tool Change

- - - Mill mounting surface $91.21 Material Mod. V Bracket, Alternator Milled face $91.21 Operation V Bracket, Alternator Auto Tool Change

- - - Drill & Tap 2 holes $91.21 Material Mod. V Bracket, Alternator Drill and Tap Hole 1-30mm $91.21 Operation V Bracket, Alternator CDI $91.21 Material Mod. V Bracket, Alternator Drill and Tap Hole 30-60mm $91.21 Operation V Bracket, Alternator Auto Tool Change

- - - Drill & Tap small hole $91.21 Material Mod. V Bracket, Alternator Drill and Tap Hole 1-30mm

- - - Rotate part 90 degrees$91.21 Operation V Bracket, Alternator Unclamp Part

$91.21 Operation V Bracket, Alternator Part Manipulation $91.21 Operation V Bracket, Alternator Clamp Part

- - - Spot face 5 places $91.21 Material Mod. V Bracket, Alternator Spot Face Small 1-30mm $91.21 Operation V Bracket, Alternator CDI $91.21 Operation V Bracket, Alternator Unclamp Part $91.21 Operation V Bracket, Alternator Unload Part $49.29 Operation V Bracket, Alternator Load Part $49.29 Operation V Bracket, Alternator Wa sh Part Medium $49.29 Operation V Bracket, Alternator Unload Part $83.31 Part V Generator/Alternator V Large Bolt, Alt Bracket $83.31 Tool V Generator/Alternator Power Tool $83.31 Fastening V Generator/Alternator Power Screw $83.31 Part V Generator/Alternator V bolt, Medium, Alt Bracket $83.31 Part V Generator/Alternator V Bolt, Small, Alt Bracket $83.31 Tool V Generator/Alternator 3 Spindle Nut Runner $83.31 Fastening V Generator/Alternator Power Screw $29.69 Subassembly V Generator/Alternator V Alternator, HV W ire Asm. $29.69 Tool V Alternator, HV W ire Asm. First Fixture $29.69 Subassembly V Alternator, HV W ire Asm. V Starter Generator Asm $29.69 Tool V Starter Generator Asm First Fixture $29.69 Subassembly V Starter Generator Asm V Starter Generator $29.69 Tool V Starter Generator First Fixture $10.75 P.-P. Part V Starter Generator V Housing, Starter Gen, Front

- - - Wa sh

- - - Tim Shaw $10.75 Tool V Housing, Starter Gen, Front First Fixture $41.20 P.-P. Part V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Pallet Size 300 mm square, 550 lb Capacity

- - - Tim Shaw $41.20 Tool V Housing, Starter Gen, Front EC-300-AL Horizontal CNC Machine $43.52 P.-P. Part V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- - - Trim

- - - Tim Shaw $43.52 Tool V Housing, Starter Gen, Front First Fixture ##### P.-P. Part V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- - - "Aluminum Diecasting, Medium-Large Size and/or Mod

- - - Tim Shaw ##### Tool V Housing, Starter Gen, Front Die Casting 1800-2600 ton ##### Part V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- - - Raw Material Req1.282 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 203.2mm L x 165.18mm W x 44.5mm H $41.20 Operation V Housing, Starter Gen, Front Clamp Part

- - - Mill bearing retainer surface $41.20 Material Mod. V Housing, Starter Gen, Front Mill Face $41.20 Operation V Housing, Starter Gen, Front CDI

- - - Mill mntg hole surface $41.20 Material Mod. V Housing, Starter Gen, Front Milled face $41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Bore bearing pocket $41.20 Material Mod. V Housing, Starter Gen, Front Bore Hole & Chamfer $41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Bore stator dia.$41.20 Material Mod. V Housing, Starter Gen, Front Bore Hole 100-150mm dia

$41.20 Operation V Housing, Starter Gen, Front CDI

- - - Bore & chamfer hsg dia. $41.20 Material Mod. V Housing, Starter Gen, Front Bore Hole & Chamfer $41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Drill & tap 6 holes $41.20 Material Mod. V Housing, Starter Gen, Front Drill and Tap Hole 1-30mm $41.20 Operation V Housing, Starter Gen, Front CDI $41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Drill mntg hole $41.20 Material Mod. V Housing, Starter Gen, Front Drill Hole

- - - Rotate hsg 90 degrees $41.20 Operation V Housing, Starter Gen, Front Unclamp Part $41.20 Operation V Housing, Starter Gen, Front Part Manipulation $41.20 Operation V Housing, Starter Gen, Front Clamp Part

- - - Mill hole face $41.20 Material Mod. V Housing, Starter Gen, Front Milled face $41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Drill mntg hole $41.20 Material Mod. V Housing, Starter Gen, Front Drill Hole 30 - 60mm $41.20 Operation V Housing, Starter Gen, Front Unclamp Part $41.20 Operation V Housing, Starter Gen, Front Unload Part $10.75 Operation V Housing, Starter Gen, Front Load Part $10.75 Operation V Housing, Starter Gen, Front Wa sh Part Medium $10.75 Operation V Housing, Starter Gen, Front Unload Part

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- - - NSK B17-1020G48 17mm ID, 47mm OD, 14mm W $0.00 Subassembly V Starter Generator V Bearing, Starter Gen, Rotor Front $29.69 Tool V Starter Generator Press $29.69 Fastening V Starter Generator Press Together $10.75 P.-P. Part V Starter Generator V Bearing Retainer, Starter Gen, Front Bearing $10.75 Tool V Bearing Retainer, Starter Gen, Front Bearing Wa sher Duo 400 W ash Rinse & DRY $41.20 P.-P. Part V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

- - - "CNC Horz Mach, Man Sml Size and/or Low Compl

- - - Pallet Size 300 mm square, 550 lb Capacity $41.20 Tool V Bearing Retainer, Starter Gen, Front Bearing EC-300-ML Horizontal CNC Machine $15.50 P.-P. Part V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing $15.50 Tool V Bearing Retainer, Starter Gen, Front Bearing Stamping Press 0-60 Ton $15.50 Part V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

- - - Blank weight 0.287 lbs

- - - Press Size 25 Ton & Type of Press

- - - Part Size after stamping (65 L by 65 W by 3.2 H)mm $41.20 Operation V Bearing Retainer, Starter Gen, Front Bearing Load Part $41.20 Operation V Bearing Retainer, Starter Gen, Front Bearing Clamp Part $41.20 Material Mod. V Bearing Retainer, Starter Gen, Front Bearing Tap Hole $41.20 Operation V Bearing Retainer, Starter Gen, Front Bearing Unclamp Part

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Bearing Retainer, Starter Gen, Front Bearing Load Part $10.75 Operation V Bearing Retainer, Starter Gen, Front Bearing Wa sh Part Medium $10.75 Operation V Bearing Retainer, Starter Gen, Front Bearing Unload Part

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- - - Space for Printing $29.69 Operation V Starter Generator CDI 

## Design Profit ®
Page 1 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate** $29.69 Part V Starter Generator V Bolt, Starter Gen, Bearing Retainer, M5 x 15 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $29.69 Operation V Starter Generator CDI $29.69 Subassembly V Starter Generator V Rotor & Slipring Asm, Starter Generator $29.69 Tool V Rotor & Slipring Asm, Starter Generator First Fixture $32.17 Subassembly V Rotor & Slipring Asm, Starter Generator V Rotor & Core Asm, Starter Generator

- - - CNC Turning 10" Odd Form 4 axis Auto Load $32.17 Tool V Rotor & Core Asm, Starter Generator CNC Turning 4 Axis SL-20, Odd Form$29.69 Subassembly V Rotor & Core Asm, Starter Generator V Rotor & Core Asm, OD Turn & Balance $29.69 Tool V Rotor & Core Asm, OD Turn & Balance First Fixture

- - - Assemble Poles and W inding Asm to Shaft $20.81 P.-P. Part V Rotor & Core Asm, OD Turn & Balance V Shaft, Starter Gen, Rotor Asm $20.81 Tool V Shaft, Starter Gen, Rotor Asm Wa sher Duo 400 W ash Rinse & DRY $28.18 P.-P. Part V Shaft, Starter Gen, Rotor Asm V Shaft, Starter Gen, Rotor Asm, Turned $28.18 Tool V Shaft, Starter Gen, Rotor Asm, Turned CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

- - - Includes Bar Feeder $28.18 Part V Shaft, Starter Gen, Rotor Asm, Turned V Shaft, Starter Gen, Rotor Asm, Steel

- - - Bar stock weight 0.88 lbs.

- - - Box size of finished part 17mm Dia x 80mm

- - - Face End & Turn Max OD (17mm) $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn End face 1-30mm $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- - - Turn 2 Undercut Grooves $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

- - - Turn OD & Bevel for Threaded End (16mm) $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- - - Turn Threaded End (16 x 1.5mm) $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- - - Knurl Splines for Cast Poles $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Kurl OD

- - - Grab Turned Piece with 2nd Chuck Head

- - - Face End & Turn Max OD (6.5mm), Bevel OD $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn End face 1-30mm $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- - - Knurl Splines for Slip Ring Asm $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Kurl OD

- - - Turn 2nd OD (6mm), Bevel OD, Turn Threads $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- - - Turn Final OD (5mm) & Turn Threads $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- - - Cut 2 Large Grooves for W ire Relief $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml

- - - Cut 1 Small Keyway Groove $28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change $28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml $20.81 Operation V Shaft, Starter Gen, Rotor Asm Load Part $20.81 Operation V Shaft, Starter Gen, Rotor Asm Wa sh Part Medium $20.81 Operation V Shaft, Starter Gen, Rotor Asm Remove Part

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- - - Space for Printing $20.81 P.-P. Part V Rotor & Core Asm, OD Turn & Balance V Pole, Starter Gen, Rotor Asm

- - - "W ashing, Small-Medium Size and/or Low-Moderate Co $20.81 Tool V Pole, Starter Gen, Rotor Asm Wa sher Turbo Tunnel $27.47 P.-P. Part V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor W ash

- - - CNC Turning 11" Odd Form 4 axis Auto Load $27.47 Tool V Pole, Starter Gen, Rotor W ash CNC Turning 4 Axis SL-10, Odd Form $43.52 P.-P. Part V Pole, Starter Gen, Rotor W ash V Pole, Starter Gen, Rotor Machining $43.52 Tool V Pole, Starter Gen, Rotor Machining Trim Press $56.87 P.-P. Part V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor DeGate $56.87 Tool V Pole, Starter Gen, Rotor DeGate Sand-core removal 25EZ155-175 ##### P.-P. Part V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Sand Removal- - - "Mold Making - Sand Casting, Small-Medium Size and

##### Tool V Pole, Starter Gen, Rotor Sand Removal Mold Making DISA 240 w/100 m Cooling Line ##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Sand Removal

- - - 8 Cavity Mold

- - - Material per casting 3.28 lbs $0.42 per lb ##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Energy ##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Lost Sand $56.87 Operation V Pole, Starter Gen, Rotor DeGate Load Part $56.87 Material Mod. V Pole, Starter Gen, Rotor DeGate Remove Mold Sand No Cores $56.87 Operation V Pole, Starter Gen, Rotor DeGate Unload Part $43.52 Operation V Pole, Starter Gen, Rotor Machining Load Part $43.52 Operation V Pole, Starter Gen, Rotor Machining Clamp Part $43.52 Material Mod. V Pole, Starter Gen, Rotor Machining Trim Flash/Gates $43.52 Operation V Pole, Starter Gen, Rotor Machining Unclamp Part $43.52 Operation V Pole, Starter Gen, Rotor Machining Unload Part $27.47 Operation V Pole, Starter Gen, Rotor W ash Clamp Part

- - - Outer Face $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Turn End Face 60-100mm $27.47 Operation V Pole, Starter Gen, Rotor W ash Auto Tool Change $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Cut slot $27.47 Operation V Pole, Starter Gen, Rotor W ash Unclamp Part $27.47 Operation V Pole, Starter Gen, Rotor W ash Part Manipulation $27.47 Operation V Pole, Starter Gen, Rotor W ash Clamp Part

- - - Inner Face $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Turn End face 1-30mm $27.47 Operation V Pole, Starter Gen, Rotor W ash CDI $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Turn End face 1-30mm $27.47 Operation V Pole, Starter Gen, Rotor W ash Auto Tool Change $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Drill & Chamfer Hole 1-30mm $27.47 Operation V Pole, Starter Gen, Rotor W ash Unclamp Part $27.47 Operation V Pole, Starter Gen, Rotor W ash Unload Part $20.81 Operation V Pole, Starter Gen, Rotor Asm Load Part $20.81 Operation V Pole, Starter Gen, Rotor Asm Wa sh Part Medium $20.81 Operation V Pole, Starter Gen, Rotor Asm Unload Part

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- - - Space for Printing $29.69 Subassembly V Rotor & Core Asm, OD Turn & Balance V W inding Asm, Starter Generator, Rotor $29.69 Tool V W inding Asm, Starter Generator, Rotor First Fixture- - - Wi nd W inding Asm

$28.80 P.-P. Part V W inding Asm, Starter Generator, Rotor V W inding Bobbin, Starter Gen, Rotor Asm $28.80 Tool V W inding Bobbin, Starter Gen, Rotor Asm Injection Molding Machine 200-400 Ton $28.80 Part V W inding Bobbin, Starter Gen, Rotor Asm V W inding Bobbin, Starter Gen, Rotor Asm, Material

- - - Raw Material Req 0.056 lbs from Cost Sheet

- - - 4 Cavity Mold

- - - Box Size 100mm L x 100mm W x 43mm H

- - - 475 feet - 20 gauge (0.030") varnished copper wire

- - - Wi nding is 660 Turns (30W x 22H Grid) $29.69 P.-P. Part V W inding Asm, Starter Generator, Rotor V W ie, Rotor, Starter Gen $29.69 Operation V W inding Asm, Starter Generator, Rotor Load Part $29.69 Tool V W inding Asm, Starter Generator, Rotor Wi re W inding Machine $29.69 Operation V W inding Asm, Starter Generator, Rotor Wi nd Rotor $29.69 Operation V W inding Asm, Starter Generator, Rotor Unload Part

- - - Secure Leads $29.69 Fastening V W inding Asm, Starter Generator, Rotor Twist wires $29.69 Fastening V W inding Asm, Starter Generator, Rotor Snap Together $29.69 Tool V W inding Asm, Starter Generator, Rotor Hand Tool $29.69 Operation V W inding Asm, Starter Generator, Rotor Cutting To Size $29.69 Operation V W inding Asm, Starter Generator, Rotor CDI

- - - Tape W inding Asm $29.69 P.-P. Part V W inding Asm, Starter Generator, Rotor V Tape, Rotor, Starter Gen, Cloth Type $29.69 Fastening V W inding Asm, Starter Generator, Rotor Apply Tape

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## Design Profit ®
Page 2 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate**

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- - - Space for Printing $29.69 Operation V Rotor & Core Asm, OD Turn & Balance Align to Base $20.81 P.-P. Part V Rotor & Core Asm, OD Turn & Balance V Pole, Starter Gen, Rotor Asm

- - - "W ashing, Small-Medium Size and/or Low-Moderate Co $20.81 Tool V Pole, Starter Gen, Rotor Asm Wa sher Turbo Tunnel $27.47 P.-P. Part V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor W ash- - - CNC Turning 11" Odd Form 4 axis Auto Load

$27.47 Tool V Pole, Starter Gen, Rotor W ash CNC Turning 4 Axis SL-10, Odd Form $43.52 P.-P. Part V Pole, Starter Gen, Rotor W ash V Pole, Starter Gen, Rotor Machining $43.52 Tool V Pole, Starter Gen, Rotor Machining Trim Press $56.87 P.-P. Part V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor DeGate $56.87 Tool V Pole, Starter Gen, Rotor DeGate Sand-core removal 25EZ155-175 ##### P.-P. Part V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Sand Removal

- - - "Mold Making - Sand Casting, Small-Medium Size and ##### Tool V Pole, Starter Gen, Rotor Sand Removal Mold Making DISA 240 w/100 m Cooling Line ##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Sand Removal

- - - 8 Cavity Mold

- - - Material per casting 3.28 lbs $0.42 per lb ##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Energy ##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Lost Sand $56.87 Operation V Pole, Starter Gen, Rotor DeGate Load Part $56.87 Material Mod. V Pole, Starter Gen, Rotor DeGate Remove Mold Sand No Cores $56.87 Operation V Pole, Starter Gen, Rotor DeGate Unload Part $43.52 Operation V Pole, Starter Gen, Rotor Machining Load Part $43.52 Operation V Pole, Starter Gen, Rotor Machining Clamp Part $43.52 Material Mod. V Pole, Starter Gen, Rotor Machining Trim Flash/Gates $43.52 Operation V Pole, Starter Gen, Rotor Machining Unclamp Part $43.52 Operation V Pole, Starter Gen, Rotor Machining Unload Part $27.47 Operation V Pole, Starter Gen, Rotor W ash Clamp Part

- - - Outer Face $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Turn End Face 60-100mm $27.47 Operation V Pole, Starter Gen, Rotor W ash Auto Tool Change $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Cut slot $27.47 Operation V Pole, Starter Gen, Rotor W ash Unclamp Part $27.47 Operation V Pole, Starter Gen, Rotor W ash Part Manipulation $27.47 Operation V Pole, Starter Gen, Rotor W ash Clamp Part

- - - Inner Face $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Turn End face 1-30mm $27.47 Operation V Pole, Starter Gen, Rotor W ash CDI $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Turn End face 1-30mm $27.47 Operation V Pole, Starter Gen, Rotor W ash Auto Tool Change $27.47 Material Mod. V Pole, Starter Gen, Rotor W ash Drill & Chamfer Hole 1-30mm $27.47 Operation V Pole, Starter Gen, Rotor W ash Unclamp Part $27.47 Operation V Pole, Starter Gen, Rotor W ash Unload Part $20.81 Operation V Pole, Starter Gen, Rotor Asm Load Part $20.81 Operation V Pole, Starter Gen, Rotor Asm Wa sh Part Medium $20.81 Operation V Pole, Starter Gen, Rotor Asm Unload Part

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- - - Space for Printing $29.69 Operation V Rotor & Core Asm, OD Turn & Balance Align to Base $29.69 Tool V Rotor & Core Asm, OD Turn & Balance Press $29.69 Fastening V Rotor & Core Asm, OD Turn & Balance Press Together $29.69 Operation V Rotor & Core Asm, OD Turn & Balance Unload Part

- - - Swedge Poles at Shaft via Small Area Mandrell $29.69 Operation V Rotor & Core Asm, OD Turn & Balance Load Part$29.69 Tool V Rotor & Core Asm, OD Turn & Balance Press $29.69 Fastening V Rotor & Core Asm, OD Turn & Balance Press Together $29.69 Operation V Rotor & Core Asm, OD Turn & Balance Unload Part

- - - Assemble Magnets to Poles $42.18 Subassembly V Rotor & Core Asm, OD Turn & Balance V Magnet Asm, Starter Generator, Rotor $42.18 Tool V Magnet Asm, Starter Generator, Rotor First Fixture

- - - Install Stamped Covers onto Magnets $42.18 Part V Magnet Asm, Starter Generator, Rotor V Magnet, Starter Generator, Rotor $15.50 P.-P. Part V Magnet Asm, Starter Generator, Rotor V Magnet Cover, Starter Gen, Stamping $15.50 Tool V Magnet Cover, Starter Gen, Stamping Stamping Press 0-60 Ton $15.50 Part V Magnet Cover, Starter Gen, Stamping V Magnet Cover, Starter Gen, Steel

- - - Blank weight 0.004 lbs

- - - Press Size 60 Ton Progressive

- - - Part Size after stamping (1.3"L x 0.35"w x 0.6"H) $42.18 Fastening V Magnet Asm, Starter Generator, Rotor Snap Together

- - - Space for Printing

- - - Space for Printing $29.69 Tool V Rotor & Core Asm, OD Turn & Balance Insertion Tool $29.69 Operation V Rotor & Core Asm, OD Turn & Balance Magnet Asm Insertion $29.69 Operation V Rotor & Core Asm, OD Turn & Balance CDI

- - - Install Stamped Fans to Rotor Asm

- - - One on each end $24.36 P.-P. Part V Rotor & Core Asm, OD Turn & Balance V Fan, Rear, Starter Gen, Rotor Asm $24.36 Tool V Fan, Rear, Starter Gen, Rotor Asm Spot W elder $15.50 P.-P. Part V Fan, Rear, Starter Gen, Rotor Asm V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding $15.50 Tool V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding Stamping Press 0-60 Ton $15.50 Part V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding V Fan, Rear, Starter Gen, Rotor Asm, Steel

- - - Blank weight 0.177 lbs

- - - Press Size 60 Ton Progressive

- - - Part Size after stamping (3.4"L x 3.4"w x 0.56"H)

- - - Space for Printing

- - - Space for Printing $24.36 Operation V Fan, Rear, Starter Gen, Rotor Asm Align Clamp $24.36 Fastening V Fan, Rear, Starter Gen, Rotor Asm Spot W eld $24.36 Operation V Fan, Rear, Starter Gen, Rotor Asm Unclamp Part $24.36 Operation V Fan, Rear, Starter Gen, Rotor Asm Part Manipulation $15.50 P.-P. Part V Fan, Rear, Starter Gen, Rotor Asm V Fan, Front, Starter Gen, Rotor Asm $15.50 Tool V Fan, Front, Starter Gen, Rotor Asm Stamping Press 0-60 Ton $15.50 Part V Fan, Front, Starter Gen, Rotor Asm V Fan, Front, Starter Gen, Rotor Asm, Steel

- - - Blank weight 0.286 lbs

- - - Press Size 60 Ton Progressive

- - - Part Size after stamping (4.1"L x 4.1"w x 0.43"H) $24.36 Operation V Fan, Rear, Starter Gen, Rotor Asm Align Clamp $24.36 Tool V Fan, Rear, Starter Gen, Rotor Asm Spot W elder $24.36 Fastening V Fan, Rear, Starter Gen, Rotor Asm Spot W eld $24.36 Operation V Fan, Rear, Starter Gen, Rotor Asm Unclamp Part $24.36 Operation V Fan, Rear, Starter Gen, Rotor Asm Unload Part $32.17 Operation V Rotor & Core Asm, Starter Generator Load Part $32.17 Operation V Rotor & Core Asm, Starter Generator Clamp Part

- - - machine assembled stator OD $32.17 Material Mod. V Rotor & Core Asm, Starter Generator Turn OD Med 60-100mm $32.17 Operation V Rotor & Core Asm, Starter Generator Auto Tool Change

- - - Balancing Operation $32.17 Operation V Rotor & Core Asm, Starter Generator Spin Balance $32.17 Operation V Rotor & Core Asm, Starter Generator Auto Tool Change $32.17 Material Mod. V Rotor & Core Asm, Starter Generator Drill Hole 1-30mm$32.17 Operation V Rotor & Core Asm, Starter Generator CDI $32.17 Material Mod. V Rotor & Core Asm, Starter Generator Drill Hole 1-30mm

- - - Verify Balancing $32.17 Operation V Rotor & Core Asm, Starter Generator Spin Balance $32.17 Operation V Rotor & Core Asm, Starter Generator Unclamp Part $32.17 Operation V Rotor & Core Asm, Starter Generator Unload Part

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## Design Profit ®
Page 3 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate**

- - - Space for Printing

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- - - Space for Printing $20.90 P.-P. Part V Rotor & Slipring Asm, Starter Generator V Bearing Spacer, Starter Gen, Front Bearing $20.90 Tool V Bearing Spacer, Starter Gen, Front Bearing CNC Turning 2 Axis SL-10, 1.75" bar

- - - Includes Bar Feeder $20.90 Part V Bearing Spacer, Starter Gen, Front Bearing V Bearing Spacer, Starter Gen, Front Bearing, Stee

- - - Bar Stock, 25mm Diam x 9mm H, 0.08 LB

- - - Finished Part, 23mm Diam x 7mm H $20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Turn end face 1-30mm

- - - Drill Shaft Hole $20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change $20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Drill & Chamfer Hole 1-30mm

- - - Chamfer ID/Face Intersection $20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change $20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

- - - Cut Piece from Bar with Parting Tool $20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change $20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Cut to Length

- - - Grab Turned Piece with 2nd Chuck Head $20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change $20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

- - - Chamfer ID/Face Intersection $20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change $20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm $20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Unclamp Part

- - - Space for Printing

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- - - Space for Printing $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Slide into Position $29.69 Operation V Rotor & Slipring Asm, Starter Generator Part Manipulation

- - - Install Slipring & Connector $28.80 P.-P. Part V Rotor & Slipring Asm, Starter Generator V W inding to Slipring Connector, Starter Gen, Roto $28.80 Tool V W inding to Slipring Connector, Starter Gen, Roto Injection Molding Machine 55-150 ton

- - - Over Molded Copper Connectors $28.80 Part V W inding to Slipring Connector, Starter Gen, Roto V Terminal, Overmold, Starter Gen, Rotor, Copper $28.80 Fastening V W inding to Slipring Connector, Starter Gen, Roto Position Part $28.80 Part V W inding to Slipring Connector, Starter Gen, Roto V Base, Slipring Connector, Starter Gen, Rotor, Ma

- - - Raw Material Req 0.019 lbs from Cost Sheet

- - - 4 Cavity Mold- - - Box Size 40mm L x 26mm W x 13mm H

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $29.69 Operation V Rotor & Slipring Asm, Starter Generator Align W ire Leads $29.69 Tool V Rotor & Slipring Asm, Starter Generator Press $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Press Together $43.52 Subassembly V Rotor & Slipring Asm, Starter Generator V Slipring Asm, Starter Gen, Rotor $43.52 Tool V Slipring Asm, Starter Gen, Rotor First Fixture $28.80 P.-P. Part V Slipring Asm, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor $28.80 Tool V Slipring Base, Starter Gen, Rotor Injection Molding Machine 55-150 ton $28.80 Part V Slipring Base, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor, Material

- - - Raw Material Req 0.013 lbs from Cost Sheet

- - - 4 Cavity Mold

- - - Box Size 14mm L x 14mm W x 22mm H $29.69 P.-P. Part V Slipring Asm, Starter Gen, Rotor V W ire, Red, Rotor, Starter Gen $29.69 P.-P. Part V Slipring Asm, Starter Gen, Rotor V W ire, Black, Rotor, Starter Gen $43.52 Tool V Slipring Asm, Starter Gen, Rotor Wi re Insulation Stripper $43.52 Operation V Slipring Asm, Starter Gen, Rotor Strip W ire Insulation $43.52 Operation V Slipring Asm, Starter Gen, Rotor CDI $20.90 P.-P. Part V Slipring Asm, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor $20.90 Tool V Slipring Base, Starter Gen, Rotor CNC Turning 2 Axis SL-10, 1.75" bar

- - - Includes Bar Feeder $20.90 Part V Slipring Base, Starter Gen, Rotor V Slipring, Starter Gen, Rotor, Copper

- - - Tube Stock, 18.3mm Diam x 10.3mm H, 0.02 LB

- - - Finished Part, 16.3mm Diam x 8.4mm H $20.90 Material Mod. V Slipring Base, Starter Gen, Rotor Turn end face 1-30mm $20.90 Operation V Slipring Base, Starter Gen, Rotor CDI $20.90 Material Mod. V Slipring Base, Starter Gen, Rotor Turn OD 1-30mm $20.90 Operation V Slipring Base, Starter Gen, Rotor Auto Tool Change $20.90 Material Mod. V Slipring Base, Starter Gen, Rotor Cut to Length $43.52 Tool V Slipring Asm, Starter Gen, Rotor Press $43.52 Fastening V Slipring Asm, Starter Gen, Rotor Press Together $29.69 Operation V Rotor & Slipring Asm, Starter Generator Align W ire Leads $29.69 Tool V Rotor & Slipring Asm, Starter Generator Press $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Press Together

- - - Crimp & Solder Leads $29.69 Multitouch V Rotor & Slipring Asm, Starter Generator Regrab W inding & Slipring Lead $29.69 Tool V Rotor & Slipring Asm, Starter Generator Crimping Tool $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Crimp Connector $29.69 Tool V Rotor & Slipring Asm, Starter Generator Soldeing Tool $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Solde terminals in place $29.69 Operation V Rotor & Slipring Asm, Starter Generator Part Manipulation $29.69 Multitouch V Rotor & Slipring Asm, Starter Generator Regrab W inding & Slipring Lead $29.69 Tool V Rotor & Slipring Asm, Starter Generator Crimping Tool $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Crimp Connector $29.69 Tool V Rotor & Slipring Asm, Starter Generator Soldeing Tool $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Solde terminals in place $29.69 Operation V Rotor & Slipring Asm, Starter Generator CDI

- - - Install Bearing, Retainer & Nut

- - - NSK 6003DG8B 17mm ID, 35mm OD, 10mm W $0.00 Subassembly V Rotor & Slipring Asm, Starter Generator V Bearing, Starter Gen, Rotor Rear $15.50 P.-P. Part V Rotor & Slipring Asm, Starter Generator V Bearing Retainer, Starter Gen, Rear Bearing $15.50 Tool V Bearing Retainer, Starter Gen, Rear Bearing Stamping Press 0-60 Ton $15.50 Part V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, Starter Gen, Material- - - Blank weight 0.287 lbs

- - - Press Size 25 Ton Progressive

- - - Part Size after stamping (0.95" Dia x .0.10" Thk) $29.69 Tool V Rotor & Slipring Asm, Starter Generator Press $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Press Together $29.69 Part V Rotor & Slipring Asm, Starter Generator V Nut, Starter Gen, M6 $29.69 Tool V Rotor & Slipring Asm, Starter Generator Power Tool $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Powe Screw

- - - Load into Varnish Machine $29.69 Operation V Rotor & Slipring Asm, Starter Generator Lod Part $29.69 Tool V Rotor & Slipring Asm, Starter Generator Varnish Machine $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Trickle Varnish $29.69 Operation V Rotor & Slipring Asm, Starter Generator Unload Part

- - - Test Rotor Assembly $29.69 Operation V Rotor & Slipring Asm, Starter Generator Lod Part $29.69 Inspect V Rotor & Slipring Asm, Starter Generator Tes Rotor Assembly $29.69 Operation V Rotor & Slipring Asm, Starter Generator Unload Part

- - - Paint Rotor OD & Leads $29.69 Operation V Rotor & Slipring Asm, Starter Generator Lod Part $29.69 Operation V Rotor & Slipring Asm, Starter Generator Mask Part - Complex $29.69 Tool V Rotor & Slipring Asm, Starter Generator Paint Machine $29.69 Fastening V Rotor & Slipring Asm, Starter Generator Apply Paint $29.69 Operation V Rotor & Slipring Asm, Starter Generator Unload Part $29.69 Tool V Starter Generator Press $29.69 Fastening V Starter Generator Press Together $0.00 Subassembly V Starter Generator V Stator Asm, Starter Generator $0.00 Tool V Stator Asm, Starter Generator First Fixture $28.18 Subassembly V Stator Asm, Starter Generator V Stator Core Asm, Starter Generator $28.18 Tool V Stator Core Asm, Starter Generator CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load $20.81 Subassembly V Stator Core Asm, Starter Generator V Stator Core Asm, Starter Gen, Stacked $20.81 Tool V Stator Core Asm, Starter Gen, Stacked First Fixture

- - - 105 Plates, 0.014" thick $15.50 P.-P. Part V Stator Core Asm, Starter Gen, Stacked V Stator Core Plate, Starter Gen, Stamped $15.50 Tool V Stator Core Plate, Starter Gen, Stamped Stamping Press 0-60 Ton $15.50 Part V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Steel

- - - Blank weight 0.133 lbs

- - - Press Size 25 Ton Progressive

- - - Part Size after stamping (5.75" Dia x .014" Thk) $20.81 Tool V Stator Core Asm, Starter Gen, Stacked Special Tool $20.81 Operation V Stator Core Asm, Starter Gen, Stacked Lock stack to mandrel $20.81 Operation V Stator Core Asm, Starter Gen, Stacked Unload Part $28.18 Operation V Stator Core Asm, Starter Generator Load Part $28.18 Material Mod. V Stator Core Asm, Starter Generator Cut Groove Large $28.18 Operation V Stator Core Asm, Starter Generator Unload Part $28.18 Tool V Stator Core Asm, Starter Generator Special Tool $28.18 Operation V Stator Core Asm, Starter Generator Remove Part

- - - Auto insert 48 cavity insulators $29.69 P.-P. Part V Stator Asm, Starter Generator V Insulator, Cavity, Starter Gen $0.00 Tool V Stator Asm, Starter Generator Insertion Tool $0.00 Operation V Stator Asm, Starter Generator Insulator Insertion

- - - 8 pole, 9 winds per pole, 3 phases (24 poles)

- - - 129 feet - 14 gauge (0.066") varnished copper wire 

## Design Profit ®
Page 4 of 13 Copyright 2005© Munro & Associates, Inc.

## V Generator/A **lternator**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name** 
**Rate** $0.00 Operation V Stator Asm, Starter Generator Load Part $29.69 P.-P. Part V Stator Asm, Starter Generator V W ire, Stator, Starter Gen $0.00 Tool V Stator Asm, Starter Generator Wi re W inding Machine $0.00 Operation V Stator Asm, Starter Generator Wi nd Stator $0.00 Operation V Stator Asm, Starter Generator Unload Part

- - - Auto insert 48 closeout insulators $29.69 P.-P. Part V Stator Asm, Starter Generator V Insulator, Closeout, Starter Gen $0.00 Tool V Stator Asm, Starter Generator Insertion Tool $0.00 Operation V Stator Asm, Starter Generator Insulator Insertion

- - - Install 3 terminals $0.00 Tool V Stator Asm, Starter Generator Wi re Insulation Stripper $0.00 Operation V Stator Asm, Starter Generator Strip W ire Insulation $0.00 Multitouch V Stator Asm, Starter Generator Regrab 3 W ire Leads $0.00 Part V Stator Asm, Starter Generator V Insulator Sleeve, Starter Gen, Stator Asm $0.00 Part V Stator Asm, Starter Generator V Terminal, Starter Gen, Stator Asm $0.00 Tool V Stator Asm, Starter Generator Crimping Tool $0.00 Fastening V Stator Asm, Starter Generator Crimp Connector, Large

- - - Strip, Twist & Solder 9 Common Stator Leads $0.00 Tool V Stator Asm, Starter Generator Wi re Insulation Stripper $0.00 Operation V Stator Asm, Starter Generator Strip W ire Insulation $0.00 Tool V Stator Asm, Starter Generator Wi re Twisting Tool $0.00 Multitouch V Stator Asm, Starter Generator Regrab W ire Leads $0.00 Fastening V Stator Asm, Starter Generator Twist wires $0.00 Tool V Stator Asm, Starter Generator Soldering Tool $0.00 Fastening V Stator Asm, Starter Generator Solder Leads

- - - Install Insulator Sleeve Over Solder Joint $0.00 Part V Stator Asm, Starter Generator V Insulator Sleeve, Stator Asm, Starter Gen, Large $0.00 Fastening V Stator Asm, Starter Generator Push In Place

- - - Install Temp Sensor $29.69 Subassembly V Stator Asm, Starter Generator V Temp Sensor Asm, Starter Gen, Stator $29.69 Tool V Temp Sensor Asm, Starter Gen, Stator First Fixture

- - - Attach Eylet Terminals $0.00 Subassembly V Temp Sensor Asm, Starter Gen, Stator V Temp Sensor W ire, Starter Gen, Stator Asm $29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Wi re Insulation Stripper $29.69 Operation V Temp Sensor Asm, Starter Gen, Stator Strip W ire Insulation $29.69 Operation V Temp Sensor Asm, Starter Gen, Stator CDI $29.69 Part V Temp Sensor Asm, Starter Gen, Stator V Eyelet Terminal, Starter Gen, Stator Temp Sensor $29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Crimping Tool $29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Crimp Connector $29.69 Operation V Temp Sensor Asm, Starter Gen, Stator CDI

- - - Heat Shrink Tube $29.69 Part V Temp Sensor Asm, Starter Gen, Stator V Heat Shrink Tube, Starter Gen, Stator Temp Senso $29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Heat Gun $29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Heat shrink tube $29.69 Operation V Temp Sensor Asm, Starter Gen, Stator CDI

- - - Attach Temp Sensor & Insulate Connections $29.69 Part V Temp Sensor Asm, Starter Gen, Stator V Insulator Sleeve, Starter Gen, Stator Asm $29.69 Subassembly V Temp Sensor Asm, Starter Gen, Stator V Thermocouple, Starter Gen, Stator Asm $29.69 Tool V Thermocouple, Starter Gen, Stator Asm First Fixture $29.69 Subassembly V Thermocouple, Starter Gen, Stator Asm VThermocouple Leads, Starter Gen, Stator Asm $29.69 Tool V Thermocouple, Starter Gen, Stator Asm Wi re Insulation Stripper$29.69 Operation V Thermocouple, Starter Gen, Stator Asm Strip W ire Insulation $29.69 Operation V Thermocouple, Starter Gen, Stator Asm CDI $29.69 Multitouch V Thermocouple, Starter Gen, Stator Asm Regrab W ire Leads $29.69 Fastening V Thermocouple, Starter Gen, Stator Asm Twit wires $29.69 Tool V Thermocouple, Starter Gen, Stator Asm Soldering Fixture $29.69 Fastening V Thermocouple, Starter Gen, Stator Asm Solder Leads $29.69 Part V Thermocouple, Starter Gen, Stator Asm VHeat Shrink Tube, Starter Gen, Stator Temp Senso $29.69 Tool V Thermocouple, Starter Gen, Stator Asm Heat Gun $29.69 Fastening V Thermocouple, Starter Gen, Stator Asm Heat shrink tube $29.69 Multitouch V Temp Sensor Asm, Starter Gen, Stator Regrab W ire Leads $29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Twist wires $29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Soldering Fixture $29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Solder Leads $29.69 Part V Temp Sensor Asm, Starter Gen, Stator V Heat Shrink Tube, W eather Pack, Stator Temp Sens $29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Heat Gun $29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Heat shrink tube $29.69 Multitouch V Temp Sensor Asm, Starter Gen, Stator Insulator Sleeve, Regrab $29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Slide into Position

- - - Tie down Leads $0.00 Part V Stator Asm, Starter Generator V Insulator String, Starter Gen, Stator Asm $0.00 Operation V Stator Asm, Starter Generator Tie strings $0.00 Operation V Stator Asm, Starter Generator CDI $0.00 Tool V Stator Asm, Starter Generator Hand Tool $0.00 Operation V Stator Asm, Starter Generator Trim strings

- - - Load into Varnish Machine $0.00 Operation V Stator Asm, Starter Generator Load Part $0.00 Tool V Stator Asm, Starter Generator Varnish Machine $0.00 Fastening V Stator Asm, Starter Generator Trickle Varnish $0.00 Operation V Stator Asm, Starter Generator Unload Part

- - - Test Stator Assembly $0.00 Operation V Stator Asm, Starter Generator Load Part $0.00 Inspect V Stator Asm, Starter Generator Test Stator Assembly $0.00 Operation V Stator Asm, Starter Generator Unload Part

- - - Paint Stator ID & Leads $0.00 Operation V Stator Asm, Starter Generator Load Part $0.00 Operation V Stator Asm, Starter Generator Mask Part - Complex $0.00 Tool V Stator Asm, Starter Generator Paint Machine $0.00 Fastening V Stator Asm, Starter Generator Apply Paint $0.00 Operation V Stator Asm, Starter Generator Unload Part $29.69 Operation V Starter Generator Align to Housing $10.75 P.-P. Part V Starter Generator V Housing, Starter Gen, Rear

- - - Wa sh

- - - Tim Shaw $10.75 Tool V Housing, Starter Gen, Rear First Fixture $41.20 P.-P. Part V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Tim Shaw $41.20 Tool V Housing, Starter Gen, Rear EC-300-AL Horizontal CNC Machine $43.52 P.-P. Part V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- - - Trim

- - - Tim Shaw $43.52 Tool V Housing, Starter Gen, Rear First Fixture ##### P.-P. Part V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- - - "Aluminum Diecasting, Medium-Large Size and/or Mod

- - - Tim Shaw ##### Tool V Housing, Starter Gen, Rear Die Casting 1800-2600 ton##### Part V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- - - Raw Material Req 1.717 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 203.2mm L x 165.1mm W x 114.3mm H

- - - Cast in Place Sleeve ##### Part V Housing, Starter Gen, Rear V Sleeve Bearing Overmolded ##### Fastening V Housing, Starter Gen, Rear Set In Place $41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Mill housing surface $41.20 Material Mod. V Housing, Starter Gen, Rear Mill Face $41.20 Operation V Housing, Starter Gen, Rear CDI

- - - Mill bearing pocket face $41.20 Material Mod. V Housing, Starter Gen, Rear Milled face $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Bore & chamfer bearing pocket $41.20 Material Mod. V Housing, Starter Gen, Rear Bore Hole & Chamfer $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Bore stator dia. $41.20 Material Mod. V Housing, Starter Gen, Rear Bore Hole 100-150mm dia $41.20 Operation V Housing, Starter Gen, Rear CDI

- - - Bore & chamfer hsg dia. $41.20 Material Mod. V Housing, Starter Gen, Rear Bore Hole & Chamfer $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill 6 holes $41.20 Material Mod. V Housing, Starter Gen, Rear Drill Hole 1-30mm $41.20 Operation V Housing, Starter Gen, Rear CDI $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill mounting hole $41.20 Material Mod. V Housing, Starter Gen, Rear Drill Hole 1-30mm $41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Flip housing 90 degrees $41.20 Operation V Housing, Starter Gen, Rear Part Manipulation $41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Mill bolt hole surface $41.20 Material Mod. V Housing, Starter Gen, Rear Milled face $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change 

## Design Profit ®
Page 5 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate**

- - - Drill bolt hole $41.20 Material Mod. V Housing, Starter Gen, Rear Drill & Chamfer Hole 30-60mm $41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Rotate housing $41.20 Operation V Housing, Starter Gen, Rear Part Manipulation $41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Mill outside term block mntg surfaces $41.20 Material Mod. V Housing, Starter Gen, Rear Milled face $41.20 Operation V Housing, Starter Gen, Rear CDI $41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Flip housing 90 degrees$41.20 Operation V Housing, Starter Gen, Rear Part Manipulation

$41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Machine housing O.D. $41.20 Material Mod. V Housing, Starter Gen, Rear Machine OD of unused area $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Spot face 3 mntg surface $41.20 Material Mod. V Housing, Starter Gen, Rear Spot Face Small 1-30mm $41.20 Operation V Housing, Starter Gen, Rear CDI $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill & tap 6 holes $41.20 Material Mod. V Housing, Starter Gen, Rear Drill and Tap Hole 1-30mm $41.20 Operation V Housing, Starter Gen, Rear CDI $41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Flip housing 90 degrees $41.20 Operation V Housing, Starter Gen, Rear Part Manipulation $41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Spot face 2 mntg holes $41.20 Material Mod. V Housing, Starter Gen, Rear Spot Face Small 1-30mm $41.20 Operation V Housing, Starter Gen, Rear CDI

- - - Mill inside term block mntg surfaces $41.20 Material Mod. V Housing, Starter Gen, Rear Milled face $41.20 Operation V Housing, Starter Gen, Rear CDI $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill term block mntg holes $41.20 Material Mod. V Housing, Starter Gen, Rear Drill & Chamfer Hole 1-30mm $41.20 Operation V Housing, Starter Gen, Rear CDI $41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill & tap 3 holes $41.20 Material Mod. V Housing, Starter Gen, Rear Drill and Tap Hole 1-30mm $41.20 Operation V Housing, Starter Gen, Rear CDI $41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Rotate housing $41.20 Operation V Housing, Starter Gen, Rear Part Manipulation $41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Mill bolt hole surface $41.20 Material Mod. V Housing, Starter Gen, Rear Milled face $41.20 Operation V Housing, Starter Gen, Rear Unclamp Part $41.20 Operation V Housing, Starter Gen, Rear Unload Part $10.75 Operation V Housing, Starter Gen, Rear Load Part $10.75 Operation V Housing, Starter Gen, Rear Wa sh Part Medium $10.75 Operation V Housing, Starter Gen, Rear Unload Part $29.69 Multitouch V Starter Generator Regrab W ire Eyelet & Thread Thru Grommet $29.69 Tool V Starter Generator Press $29.69 Fastening V Starter Generator Press Together $29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 80 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $16.39 P.-P. Part V Starter Generator V Boot, Starter Generator, 3 Phase Terminal

- - - "Injection Molding, Small Size and/or Low Complexi $16.39 Tool V Boot, Starter Generator, 3 Phase Terminal Injection Molding Machine 55-150 ton $16.39 Part V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generator, 3 Phase Terminal

- - - Raw Material Req 0.027 lbs from Cost Sheet

- - - 10 Cavity Mold

- - - Box Size 25mm L x 25mm W x 20mm H

- - - Space for Printing

- - - Space for Printing- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $29.69 Fastening V Starter Generator Push In Place $35.51 Subassembly V Starter Generator V Terminal Block Asm, Starter Generator, 3 Phase T $35.51 Tool V Terminal Block Asm, Starter Generator, 3 Phase T Press $28.80 Subassembly V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

- - - "Injection Molding, Small-Medium Size and/or Low-M $28.80 Tool V Terminal Block Asm, Starter Generator, 3 Phase T Injection Molding Machine 200-400 Ton

- - - WE IGHT W /O BRASS INSERTS $28.80 Part V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

- - - Raw Material Req 0.528 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 121mm L x 82mm W x 45mm H $35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T Load Part $35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T Clamp Part $35.51 Part V Terminal Block Asm, Starter Generator, 3 Phase T V Brass Threaded Insert Small $35.51 Part V Terminal Block Asm, Starter Generator, 3 Phase T V Brass Threaded Insert Large $35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T Part Manipulation $35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T CDI $35.51 Fastening V Terminal Block Asm, Starter Generator, 3 Phase T Press Together $35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T Unclamp Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $29.69 Operation V Starter Generator CDI $29.69 Part V Starter Generator V Bolt, Starter Gen, M6 x 18 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $29.69 Operation V Starter Generator CDI $16.39 P.-P. Part V Starter Generator V Grommet, Starter Generator, Internal Regulator W

- - - "Injection Molding, Small Size and/or Low Complexi $16.39 Tool V Grommet, Starter Generator, Internal Regulator W Injection Molding Machine 55-150 ton $16.39 Part V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator W

- - - Raw Material Req 0.01 lbs from Cost Sheet

- - - 10 Cavity Mold

- - - Box Size 33mm L x 14mm W x 11mm H

- - - Space for Printing

- - - Space for Printing $29.69 Multitouch V Starter Generator Regrab W ire Eyelet & Thread Thru Grommet $29.69 Fastening V Starter Generator Push In Place $29.69 Part V Starter Generator V Base Gasket, Starter Generator, Internal Regulat $29.69 Fastening V Starter Generator Push In Place $35.51 Subassembly V Starter Generator V Internal Regulator Asm, Starter Generator $35.51 Tool V Internal Regulator Asm, Starter Generator First Fixture 

## Design Profit ®
Page 6 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate**- - - ASSEMBLE & SOLDER BRUSHES

$35.51 Subassembly V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator $35.51 Tool V Internal Regulator Asm, Starter Generator Press

- - - Crush Sleeve Installation $28.80 Subassembly V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator

- - - "Injection Molding, Small-Medium Size and/or Low-M $28.80 Tool V Internal Regulator Asm, Starter Generator Injection Molding Machine 200-400 Ton $28.80 Part V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator $28.80 Part V Internal Regulator Asm, Starter Generator V 4 Pin Terminal Strip $28.80 Fastening V Internal Regulator Asm, Starter Generator Set In Place

- - - Raw Material Req 0.1 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 123mm L x 73mm W x 26mm H $35.51 Operation V Internal Regulator Asm, Starter Generator Load Part $35.51 Operation V Internal Regulator Asm, Starter Generator Clamp Part $35.51 Part V Internal Regulator Asm, Starter Generator V Anti-Crush Sleeve PEB mid housing $35.51 Fastening V Internal Regulator Asm, Starter Generator Press Together $35.51 Operation V Internal Regulator Asm, Starter Generator Unclamp Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $35.51 Part V Internal Regulator Asm, Starter Generator V Brush Spring $35.51 Operation V Internal Regulator Asm, Starter Generator Set In Place $0.00 Subassembly V Internal Regulator Asm, Starter Generator V Regulator Brush Asm.

- - - REVISIT TO MAKE SURE IT IS CORRECT $0.00 Tool V Regulator Brush Asm. First Fixture $0.00 Part V Regulator Brush Asm. V Regulator Brush $0.00 Part V Regulator Brush Asm. V Copper W ire - Brushes $35.51 Operation V Internal Regulator Asm, Starter Generator Set In Place $35.51 Tool V Internal Regulator Asm, Starter Generator Soldering Tool $35.51 Fastening V Internal Regulator Asm, Starter Generator Solder Leads

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $16.39 P.-P. Part V Starter Generator V Brush Cover, Starter Generator, Internal Regulat $16.39 Tool V Brush Cover, Starter Generator, Internal Regulat Injection Molding Machine 55-150 ton

- - - "Injection Molding, Small Size and/or Low Complexi$16.39 Part V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regulat

- - - Raw Material Req 0.027 lbs from Cost Sheet

- - - 12 Cavity Mold

- - - Box Size 20mm L x 20mm W x 43mm H $29.69 Fastening V Starter Generator Push In Place $29.69 Part V Starter Generator V Dust Seal, Starter Generator, Internal Regulator $29.69 Fastening V Starter Generator Push In Place $29.69 Multitouch V Starter Generator Regrab W ire Eyelet & Position $29.69 Part V Starter Generator V Bolt, Starter Gen, M4 x 8 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $10.75 P.-P. Part V Starter Generator V Cover, Starter Gen, Internal Regulator

- - - Wa sh

- - - Tim Shaw $10.75 Tool V Cover, Starter Gen, Internal Regulator First Fixture $41.20 P.-P. Part V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Tim Shaw $41.20 Tool V Cover, Starter Gen, Internal Regulator EC-300-AL Horizontal CNC Machine $43.52 P.-P. Part V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- - - Trim

- - - Tim Shaw $43.52 Tool V Cover, Starter Gen, Internal Regulator First Fixture ##### P.-P. Part V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- - - "Aluminum Diecasting, Medium Size and/or Moderate ##### Tool V Cover, Starter Gen, Internal Regulator Die Casting 1000-1800 ton ##### Part V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- - - Raw Material Req .769 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 181mm L x 127mm W x 47.6mm H $41.20 Operation V Cover, Starter Gen, Internal Regulator Clamp Part

- - - Mill housing surface $41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Mill Face $41.20 Operation V Cover, Starter Gen, Internal Regulator CDI $41.20 Operation V Cover, Starter Gen, Internal Regulator Auto Tool Change

- - - Bore & chamfer stator dia. $41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Bore Hole 100-150mm dia $41.20 Operation V Cover, Starter Gen, Internal Regulator Unclamp Part

- - - Flip housing 90 degrees $41.20 Operation V Cover, Starter Gen, Internal Regulator Part Manipulation $41.20 Operation V Cover, Starter Gen, Internal Regulator Clamp Part

- - - Mill bearing retainer surface $41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Mill Face $41.20 Operation V Cover, Starter Gen, Internal Regulator Auto Tool Change

- - - Bore & chamfer bearing pocket $41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Bore Hole & Chamfer $41.20 Operation V Cover, Starter Gen, Internal Regulator Auto Tool Change

- - - Drill & tap 8 holes $41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Drill and Tap Hole 1-30mm $41.20 Operation V Cover, Starter Gen, Internal Regulator CDI $41.20 Operation V Cover, Starter Gen, Internal Regulator Unclamp Part

- - - Flip housing 90 degrees $41.20 Operation V Cover, Starter Gen, Internal Regulator Part Manipulation $41.20 Operation V Cover, Starter Gen, Internal Regulator Clamp Part $41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Drill Hole 1-30mm $41.20 Operation V Cover, Starter Gen, Internal Regulator Unclamp Part$41.20 Operation V Cover, Starter Gen, Internal Regulator Unload Part $10.75 Operation V Cover, Starter Gen, Internal Regulator Load Part $10.75 Operation V Cover, Starter Gen, Internal Regulator Wa sh Part Medium $10.75 Operation V Cover, Starter Gen, Internal Regulator Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $29.69 Operation V Starter Generator CDI $16.39 P.-P. Part V Starter Generator V Duckbill Breather, Starter Gen, Internal Reg Cov

- - - "Injection Molding, Small Size and/or Low Complexi $16.39 Tool V Duckbill Breather, Starter Gen, Internal Reg Cov Injection Molding Machine 55-150 ton $16.39 Part V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Starter Gen, Internal Reg Cov

- - - Raw Material Req 0.003 lbs from Cost Sheet

- - - 12 Cavity Mold

- - - Box Size 17mm L x 15mm W x 15mm H

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $29.69 Fastening V Starter Generator Push In Place $29.69 Operation V Starter Generator CDI $29.69 Part V Starter Generator V W asher, Starter Gen, M6 Shim $42.18 Subassembly V Starter Generator V Resolver Motor Armature Asm, Starter Gen $42.18 Tool V Resolver Motor Armature Asm, Starter Gen First Fixture

- - - 16 Plates, 0.020" thick $15.50 P.-P. Part V Resolver Motor Armature Asm, Starter Gen V Resolver Core Plate, Starter Gen, Stamped $15.50 Tool V Resolver Core Plate, Starter Gen, Stamped Stamping Press 0-60 Ton $15.50 Part V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate, Starter Gen, Steel

- - - Blank weight 0.003 lbs

- - - Press Size 25 Ton Progressive

- - - Stamped Part Size (0.76" H x 0.67" W x 0.02" H) $42.18 Tool V Resolver Motor Armature Asm, Starter Gen Special Tool $42.18 Operation V Resolver Motor Armature Asm, Starter Gen Lock stack to mandrel $42.18 Operation V Resolver Motor Armature Asm, Starter Gen Unload Part

- - - Space for Printing

- - - Space for Printing- - - Space for Printing

- - - Space for Printing $29.69 Part V Starter Generator V Nut, Starter Gen, M5 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $0.00 Subassembly V Starter Generator V Resolver Motor Sensor Asm, Starter Gen $0.00 Tool V Resolver Motor Sensor Asm, Starter Gen First Fixture

- - - Coils, Laminates, Harness, Potted Circuit, Molds

- - - Space for Printing

- - - Space for Printing $55.17 P.-P. Part V Starter Generator V Bracket, Starter Gen, Resolver Motor Sensor $55.17 Tool V Bracket, Starter Gen, Resolver Motor Sensor Anodizing Equipment

- - - Zinc Plating, Batched Processed $20.81 P.-P. Part V Bracket, Starter Gen, Resolver Motor Sensor V Bracket, Starter Gen, Resolver, Plated $20.81 Tool V Bracket, Starter Gen, Resolver, Plated Wa sher Duo 400 W ash Rinse & DRY $15.50 P.-P. Part V Bracket, Starter Gen, Resolver, Plated V Bracket, Starter Gen, Resolver, Stamped $15.50 Tool V Bracket, Starter Gen, Resolver, Stamped Stamping Press 0-60 Ton $15.50 Part V Bracket, Starter Gen, Resolver, Stamped V Bracket, Starter Gen, Resolver, Material

- - - Blank weight 0.187 lbs

- - - Press Size 25 Ton Progressive

- - - Part Size after stamping (5 L by 47 W by 3.2 H)mm $20.81 Operation V Bracket, Starter Gen, Resolver, Plated Loa Part $20.81 Operation V Bracket, Starter Gen, Resolver, Plated Wa sh Part Medium $20.81 Operation V Bracket, Starter Gen, Resolver, Plated Unload Part $55.17 Operation V Bracket, Starter Gen, Resolver Motor Sensor Load Part $55.17 Operation V Bracket, Starter Gen, Resolver Motor Sensor Electroplate Process $55.17 Operation V Bracket, Starter Gen, Resolver Motor Sensor Remove Part

- - - Space for Printing

- - - Space for Printing $29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $29.69 Multitouch V Starter Generator Regrab Resolver Harness & Position 

## Design Profit ®
Page 7 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate** $29.69 Fastening V Starter Generator Push In Place $35.51 Subassembly V Starter Generator V Cover Asm, Starter Gen, Resolver Motor $35.51 Tool V Cover Asm, Starter Gen, Resolver Motor First Fixture $10.75 Subassembly V Cover Asm, Starter Gen, Resolver Motor V Cover Asm, Starter Gen, Resolver Motor-W ash $10.75 Tool V Cover Asm, Starter Gen, Resolver Motor-W ash Wa sher Duo 400 W ash Rinse & DRY $15.50 Subassembly V Cover Asm, Starter Gen, Resolver Motor-W ash V Cover Asm, Starter Gen, Resolver Motor-Stamping $15.50 Tool V Cover Asm, Starter Gen, Resolver Motor-Stamping Stamping Press 0-60 Ton $15.50 Part V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stamping

- - - Blank weight 0.214 lbs

- - - Press Size 60 Ton Progressive

- - - Part Size after stamping (80 L by 104 W by 21 H)mm $10.75 Operation V Cover Asm, Starter Gen, Resolver Motor-W ash Load Part $10.75 Operation V Cover Asm, Starter Gen, Resolver Motor-W ash Wa sh Part Medium $10.75 Operation V Cover Asm, Starter Gen, Resolver Motor-W ash Unload Part$35.51 Part V Cover Asm, Starter Gen, Resolver Motor V Label - Cover Asm. $35.51 Fastening V Cover Asm, Starter Gen, Resolver Motor Apply Label $35.51 Part V Cover Asm, Starter Gen, Resolver Motor V Seal - Cover Asm. $35.51 Tool V Cover Asm, Starter Gen, Resolver Motor Glue Bottle $35.51 Fastening V Cover Asm, Starter Gen, Resolver Motor Glue in Place

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $29.69 Multitouch V Starter Generator Regrab Resolver Harness & Position $10.75 P.-P. Part V Starter Generator V Bracket, Starter Gen, Elect Harness $10.75 Tool V Bracket, Starter Gen, Elect Harness Wa sher Duo 400 W ash Rinse & DRY $15.50 P.-P. Part V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness $15.50 Tool V Bracket, Starter Gen, Elect Harness Stamping Press 0-60 Ton $15.50 Part V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness

- - - Blank weight 0.033 lbs

- - - Press Size 60 Ton & Type of Press

- - - Part Size after stamping (80 L by 104 W by 21 H)mm $10.75 Operation V Bracket, Starter Gen, Elect Harness Load Part $10.75 Operation V Bracket, Starter Gen, Elect Harness Wa sh Part Medium $10.75 Operation V Bracket, Starter Gen, Elect Harness Unload Part $29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15 $29.69 Tool V Starter Generator Power Tool $29.69 Fastening V Starter Generator Power Screw $29.69 Multitouch V Starter Generator Regrab Resolver Harness Connector $29.69 Fastening V Starter Generator Snap Together

- - - Wa sher is Diamond Impregnated, No Slip Design $29.69 Part V Starter Generator Asm V W asher, Starter Gen, Pulley $35.51 Subassembly V Starter Generator Asm V Pulley Asm, Starter Generator $35.51 Tool V Pulley Asm, Starter Generator Press $10.75 P.-P. Part V Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator $10.75 Tool V Insert Pulley Asm, Starter Generator Wa sher Duo 400 W ash Rinse & DRY $28.18 P.-P. Part V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

- - - CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load $28.18 Tool V Insert Pulley Asm, Starter Generator CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

- - - Includes Bar Feeder $28.18 Part V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

- - - Bar stock weight 0.15 lbs.

- - - Box size of finished part 24.2Dmm x 18.5Lmm $28.18 Operation V Insert Pulley Asm, Starter Generator Lad Part $28.18 Operation V Insert Pulley Asm, Starter Generator Clamp Part

- - - FRONT FACE $28.18 Material Mod. V Insert Pulley Asm, Starter Generator Turn end face 1-30mm $28.18 Operation V Insert Pulley Asm, Starter Generator Unclamp Part $28.18 Operation V Insert Pulley Asm, Starter Generator Part Manipulation $28.18 Operation V Insert Pulley Asm, Starter Generator Clamp Part

- - - Back Face $28.18 Material Mod. V Insert Pulley Asm, Starter Generator Turn end face 1-30mm $28.18 Operation V Insert Pulley Asm, Starter Generator Auto Tool Change

- - - OUTER DIAMETER $28.18 Material Mod. V Insert Pulley Asm, Starter Generator Turn OD 30-60mm $28.18 Operation V Insert Pulley Asm, Starter Generator Auto Tool Change

- - - SHAFT HOLE $28.18 Material Mod. V Insert Pulley Asm, Starter Generator Drill Hole 30 - 60mm$28.18 Operation V Insert Pulley Asm, Starter Generator Auto Tool Change $28.18 Material Mod. V Insert Pulley Asm, Starter Generator Bore Hole 60-100mm

- - - SLOT $28.18 Operation V Insert Pulley Asm, Starter Generator Auto Tool Change $28.18 Material Mod. V Insert Pulley Asm, Starter Generator End Mill Slot Cut $28.18 Operation V Insert Pulley Asm, Starter Generator Unclamp Part $28.18 Operation V Insert Pulley Asm, Starter Generator Remove Part

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Insert Pulley Asm, Starter Generator Lad Part $10.75 Operation V Insert Pulley Asm, Starter Generator Wa sh Part Medium $10.75 Operation V Insert Pulley Asm, Starter Generator Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $10.75 P.-P. Part V Pulley Asm, Starter Generator V Pulley Base Asm, Starter Generator $10.75 Tool V Pulley Base Asm, Starter Generator Wa sher Duo 400 W ash Rinse & DRY $43.29 P.-P. Part V Pulley Base Asm, Starter Generator V Pulley Base Asm, Starter Generator-Machined

- - - CNC Turning 3" Bar 4 Axis $43.29 Tool V Pulley Base Asm, Starter Generator-Machined CNC Turning 4 Axis SL-30, 3" bar

- - - Includes Bar Feeder $43.29 Part V Pulley Base Asm, Starter Generator-Machined V Pulley Base Asm, Starter Generator-Material

- - - Bar stock weight 2.68 lbs.

- - - Box size of finished part 2.92Dmm x 1.22Lmm $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Load Part $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Clamp Part

- - - FRONT FACE $43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Turn End Face 60-100mm $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Auto Tool Change- - - OUTER DIAMETER

$43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Turn OD Med 60-100mm $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- - - CUT BELT GROVES $43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Turn OD Contoured surface fins $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- - - SHAFT HOLE $43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Drill Hole 30 - 60mm $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Auto Tool Change $43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Bore Hole 60-100mm

- - - BACK FACE $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Unclamp Part $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Part Manipulation $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Clamp Part $43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Turn End Face 60-100mm $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Unclamp Part $43.29 Operation V Pulley Base Asm, Starter Generator-Machined Remove Part

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Pulley Base Asm, Starter Generator Load Part $10.75 Operation V Pulley Base Asm, Starter Generator Wa sh Part Medium $10.75 Operation V Pulley Base Asm, Starter Generator Unload Part $35.51 Fastening V Pulley Asm, Starter Generator Press Together $29.69 Part V Starter Generator Asm V Nut, Starter Gen, Pulley $29.69 Tool V Starter Generator Asm Power Tool $29.69 Fastening V Starter Generator Asm Power Screw

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- - - Space for Printing $0.00 Subassembly V Alternator, HV W ire Asm. V HV W ire, Black

- - - 27.5" Copper Cable= $4.51, Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" Black tape=$0.02

- - - 19.25" Blue split Convelute=$0.19

- - - Cable Gland & Brackets =$0.30 $0.00 Subassembly V Alternator, HV W ire Asm. V HV W ire, Red

- - - 32.25" Copper Cable= $6.19, Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" Black tape=$0.02- - - 24.25" Blue split Convelute=$0.24

- - - Cable Gland & Brackets =$0.30 $0.00 Subassembly V Alternator, HV W ire Asm. V HV W ire, W hite

- - - 30" Copper Cable= $4.92, Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" Black tape=$0.02

- - - 23" Blue split Convelute=$0.24

- - - Cable Gland & Brackets =$0.30 $29.69 Operation V Alternator, HV W ire Asm. CDI $29.69 Part V Alternator, HV W ire Asm. V Bolt, HV W ire to Alternator $29.69 Tool V Alternator, HV W ire Asm. 3 Spindle Nut Runner $29.69 Fastening V Alternator, HV W ire Asm. Power Screw $29.69 Operation V Alternator, HV W ire Asm. CDI

- - - These three bolts hold the wires from the Alt $29.69 Part V Alternator, HV W ire Asm. V Bolt, Large W ire to Alt $29.69 Tool V Alternator, HV W ire Asm. 3 Spindle Nut Runner $29.69 Fastening V Alternator, HV W ire Asm. Power Screw

- - - Cover of 36V wires on Alternator $29.69 Part V Alternator, HV W ire Asm. V Rubber Insert, Under Cover $29.69 Operation V Alternator, HV W ire Asm. Press part 

## Design Profit ®
Page 8 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate** $35.51 Subassembly V Alternator, HV W ire Asm. V Cover Asm, 36V W ires, Alternator $35.51 Tool V Cover Asm, 36V W ires, Alternator First Fixture $20.81 P.-P. Part V Cover Asm, 36V W ires, Alternator V Cover, 36V W ires, Alternator $20.81 Tool V Cover, 36V W ires, Alternator Wa sher Duo 400 W ash Rinse & DRY $24.60 P.-P. Part V Cover, 36V W ires, Alternator V Cover, 36V W ires, Alternator, Stamped

P.-P. Part V Cover, 36V W ires, Alternator V Cover, 36V W ires, Alternator, Stamped $24.60 Tool V Cover, 36V W ires, Alternator, Stamped Stamping Press 0-60 Ton $24.60 Part V Cover, 36V W ires, Alternator, Stamped V Cover, 36V W ires, Alternator, Stamped

- - - Blank weight 0.224lbs

- - - Press Size 200 Ton Progressive

- - - Part Size after stamping (12 L by 87 W by 22 H)mm $20.81 Operation V Cover, 36V W ires, Alternator Load Part $20.81 Operation V Cover, 36V W ires, Alternator Wa sh Part Medium $20.81 Operation V Cover, 36V W ires, Alternator Unload Part $35.51 Part V Cover Asm, 36V W ires, Alternator V Tape, 2 Sided, 36V W ires, Alternator $35.51 Fastening V Cover Asm, 36V W ires, Alternator Apply Tape $35.51 Part V Cover Asm, 36V W ires, Alternator V Cover Gasket, 36V W ires, Alternator $29.69 Part V Alternator, HV W ire Asm. V Bolt, Cover, Alternator W ires $29.69 Tool V Alternator, HV W ire Asm. 4 Spindle Nut Runner $29.69 Fastening V Alternator, HV W ire Asm. Power Screw $29.69 Operation V Alternator, HV W ire Asm. CDI

- - - Bracket Goes on the back of the three wires to Alt $20.81 P.-P. Part V Alternator, HV W ire Asm. V Retaining Bracket, 36V W ires $20.81 Tool V Retaining Bracket, 36V W ires Wa sher Duo 400 W ash Rinse & DRY $15.50 P.-P. Part V Retaining Bracket, 36V W ires V Retaining Bracket, 36V W ires, Stamping $15.50 Tool V Retaining Bracket, 36V W ires, Stamping Stamping Press 0-60 Ton $15.50 Part V Retaining Bracket, 36V W ires, Stamping V Retaining Bracket, 36V W ires, Material

- - - Blank weight 0.18 lbs

- - - Press Size 25 Ton Progressive- - - Part Size after stamping (75 L by 19 W by 4.5 H)mm

$20.81 Operation V Retaining Bracket, 36V W ires Load Part $20.81 Operation V Retaining Bracket, 36V W ires Wa sh Part Medium $20.81 Operation V Retaining Bracket, 36V W ires Unload Part $29.69 Part V Alternator, HV W ire Asm. V Bolt, Bracket, Back of Alt/Gen $29.69 Tool V Alternator, HV W ire Asm. Power Tool $29.69 Fastening V Alternator, HV W ire Asm. Power Screw $29.69 Operation V Alternator, HV W ire Asm. 18" Move $29.69 Multitouch V Alternator, HV W ire Asm. Regrab the three HV cables $29.69 Part V Alternator, HV W ire Asm. V Clamp, 3 HV W ires to Alt $55.17 P.-P. Part V Alternator, HV W ire Asm. V Bracket, For 3 HV W ire Clamp $55.17 Tool V Bracket, For 3 HV W ire Clamp First Fixture

- - - Spray Painted $20.81 P.-P. Part V Bracket, For 3 HV W ire Clamp V Bracket, For 3 HV W ire Clamp, W ashed $20.81 Tool V Bracket, For 3 HV W ire Clamp, W ashed Wa sher Duo 400 W ash Rinse & DRY $31.33 P.-P. Part V Bracket, For 3 HV W ire Clamp, W ashed V Bracket, For 3 HV W ire Clamp, Machined $31.33 Tool V Bracket, For 3 HV W ire Clamp, Machined EC-300-ML Horizontal CNC Machine $24.60 P.-P. Part V Bracket, For 3 HV W ire Clamp, Machined V Bracket, For 3 HV W ire Clamp, Stamped $24.60 Tool V Bracket, For 3 HV W ire Clamp, Stamped Stamping Press 60-200 Ton $24.60 Part V Bracket, For 3 HV W ire Clamp, Stamped V Bracket, For 3 HV W ire Clamp, Material

- - - Blank weight 0.41 lbs

- - - Press Size 200 Ton Progressive

- - - Part Size after stamping (87 L by 40 W by 40 H)mm $31.33 Operation V Bracket, For 3 HV W ire Clamp, Machined Load Part $31.33 Material Mod. V Bracket, For 3 HV W ire Clamp, Machined Tap Hole $31.33 Operation V Bracket, For 3 HV W ire Clamp, Machined Unload Part $20.81 Operation V Bracket, For 3 HV W ire Clamp, W ashed Load Part $20.81 Operation V Bracket, For 3 HV W ire Clamp, W ashed Wa sh Part Medium $20.81 Operation V Bracket, For 3 HV W ire Clamp, W ashed Unload Part $55.17 Operation V Bracket, For 3 HV W ire Clamp Load Part $55.17 Operation V Bracket, For 3 HV W ire Clamp Paint Part Small $55.17 Tool V Bracket, For 3 HV W ire Clamp Oven $55.17 Operation V Bracket, For 3 HV W ire Clamp Paint Oven Cure $55.17 Operation V Bracket, For 3 HV W ire Clamp Unload Part $29.69 Part V Alternator, HV W ire Asm. V Bolt, Clamp 3 HV wires $29.69 Tool V Alternator, HV W ire Asm. Power Tool $29.69 Fastening V Alternator, HV W ire Asm. Power Screw

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- - - Space for Printing $83.31 Part V Generator/Alternator V Bolt, Alternator to bracket, Short $83.31 Tool V Generator/Alternator Power Tool $83.31 Fastening V Generator/Alternator Power Screw $83.31 Operation V Generator/Alternator CDI $83.31 Part V Generator/Alternator V Bolt, Alternator to bracket, Long $83.31 Tool V Generator/Alternator Power Tool $83.31 Fastening V Generator/Alternator Power Screw $83.31 Operation V Generator/Alternator CDI

- - - Belt tensioner special for this starter $35.51 Subassembly V Generator/Alternator V Tensioner, Belt $35.51 Tool V Tensioner, Belt First Fixture $20.81 P.-P. Part V Tensioner, Belt V Tensioner, Base $20.81 Tool V Tensioner, Base Wa sher Turbo Tunnel $41.20 P.-P. Part V Tensioner, Base V Tensioner, Base- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Pallet Size 300 mm square, 550 lb Capacity $41.20 Tool V Tensioner, Base EC-300-AL Horizontal CNC Machine $43.52 P.-P. Part V Tensioner, Base V Tensioner, Base

- - - TRIM $43.52 Tool V Tensioner, Base First Fixture $70.80 P.-P. Part V Tensioner, Base V Tensioner, Base

- - - "Aluminum Diecasting, Small Size and/or Low Comple $70.80 Tool V Tensioner, Base Die Casting 0 - 500 ton $70.80 Part V Tensioner, Base V Tensioner, Base

- - - Raw Material Req 1.239 lbs from Cost Sheet

- - - 1 Cavity Mold

- - - Box Size 215mm L x 103mm W x 67mm H $41.20 Operation V Tensioner, Base Clamp Part

- - - TENSIONER HOLE $41.20 Material Mod. V Tensioner, Base Drill & Chamfer Hole 1-30mm $41.20 Operation V Tensioner, Base Auto Tool Change $41.20 Material Mod. V Tensioner, Base Bore Hole 1-30mm $41.20 Operation V Tensioner, Base Auto Tool Change $41.20 Material Mod. V Tensioner, Base Spot Face $41.20 Operation V Tensioner, Base Auto Tool Change

- - - CENTER HOLE $41.20 Material Mod. V Tensioner, Base Drill & Chamfer Hole 1-30mm $41.20 Operation V Tensioner, Base Auto Tool Change $41.20 Material Mod. V Tensioner, Base Bore Hole 1-30mm $41.20 Operation V Tensioner, Base Auto Tool Change $41.20 Material Mod. V Tensioner, Base Spot Face $41.20 Operation V Tensioner, Base Unclamp Part $41.20 Operation V Tensioner, Base Part Manipulation $41.20 Operation V Tensioner, Base Clamp Part

- - - CENTER HOLE OPPOSITE $41.20 Material Mod. V Tensioner, Base Spot Face $41.20 Operation V Tensioner, Base Auto Tool Change $41.20 Material Mod. V Tensioner, Base Cut Groove sml $41.20 Operation V Tensioner, Base Auto Tool Change

- - - PULLY MOUNT $41.20 Material Mod. V Tensioner, Base Drill and Tap Hole 1-30mm $41.20 Operation V Tensioner, Base Auto Tool Change $41.20 Material Mod. V Tensioner, Base Spot Face $41.20 Operation V Tensioner, Base Auto Tool Change $41.20 Material Mod. V Tensioner, Base Drill and Tap Hole 1-30mm $41.20 Operation V Tensioner, Base Auto Tool Change $41.20 Material Mod. V Tensioner, Base Turn OD 30-60mm $41.20 Operation V Tensioner, Base Unclamp Part $41.20 Operation V Tensioner, Base Unload Part

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $20.81 Operation V Tensioner, Base Load Part $20.81 Operation V Tensioner, Base Wa sh Part Medium $20.81 Operation V Tensioner, Base Unload Part

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## Design Profit ®
Page 9 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate**

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- - - Space for Printing $10.75 P.-P. Part V Tensioner, Belt V Sleeve , Teflon Small

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Sleeve , Teflon Small Wa sher Duo 400 W ash Rinse & DRY $15.50 P.-P. Part V Sleeve , Teflon Small V Sleeve , Teflon Small $15.50 Tool V Sleeve , Teflon Small Stamping Press 0-60 Ton $15.50 Part V Sleeve , Teflon Small V Sleeve , Teflon Small

- - - Blank weight 0.009 lbs

- - - Press Size 25 Ton & Type of Press

- - - Part Size after stamping (18 L by 18 W by 10 H)mm

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Sleeve , Teflon Small Load Part $10.75 Operation V Sleeve , Teflon Small Wa sh Part Medium $10.75 Operation V Sleeve , Teflon Small Unload Part

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- - - Space for Printing $16.39 P.-P. Part V Tensioner, Belt V Lock, Tensioner Asm

- - - "Injection Molding, Small Size and/or Low Complexi $16.39 Tool V Lock, Tensioner Asm Injection Molding Machine 55-150 ton

- - - Overmolded Part $16.39 Part V Lock, Tensioner Asm V Lock, Tensioner Asm $10.75 P.-P. Part V Lock, Tensioner Asm V Lock, Tensioner

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Lock, Tensioner Wa sher Duo 400 W ash Rinse & DRY $43.52 P.-P. Part V Lock, Tensioner V Lock, Tensioner

- - - TRIM $43.52 Tool V Lock, Tensioner First Fixture $70.80 P.-P. Part V Lock, Tensioner V Lock, Tensioner

- - - "Aluminum Diecasting, Small Size and/or Low Comple $70.80 Tool V Lock, Tensioner Die Casting 0 - 500 ton $70.80 Part V Lock, Tensioner V Lock, Tensioner

- - - Raw Material Req 0.041 lbs from Cost Sheet

- - - 8 Cavity Mold

- - - Box Size 40mm L x 20mm W x 11mm H

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Lock, Tensioner Load Part $10.75 Operation V Lock, Tensioner Wa sh Part Medium $10.75 Operation V Lock, Tensioner Unload Part $16.39 Operation V Lock, Tensioner Asm Set In Place

- - - Raw Material Req 0.005 lbs from Cost Sheet

- - - 8 Cavity Mold

- - - Box Size 40mm L x 11mm W x 20mm H

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- - - Space for Printing $10.75 P.-P. Part V Tensioner, Belt V Tensioner, Base Cover

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Tensioner, Base Cover Wa sher Duo 400 W ash Rinse & DRY $41.20 P.-P. Part V Tensioner, Base Cover V Tensioner, Base Cover

- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Pallet Size 300 mm square, 550 lb Capacity $41.20 Tool V Tensioner, Base Cover EC-300-AL Horizontal CNC Machine $43.52 P.-P. Part V Tensioner, Base Cover V Tensioner, Base Cover- - - TRIM

$43.52 Tool V Tensioner, Base Cover First Fixture $70.80 P.-P. Part V Tensioner, Base Cover V Tensioner, Base Cover

- - - "Aluminum Diecasting, Small Size and/or Low Comple $70.80 Tool V Tensioner, Base Cover Die Casting 0 - 500 ton $70.80 Part V Tensioner, Base Cover V Tensioner, Base Cover

- - - Raw Material Req 0.267 lbs from Cost Sheet

- - - 1 Cavity Mold

- - - Box Size 115mm L x 70mm W x 40mm H $41.20 Operation V Tensioner, Base Cover Clamp Part

- - - TENSIONER HOLE $41.20 Material Mod. V Tensioner, Base Cover Drill & Chamfer Hole 1-30mm $41.20 Operation V Tensioner, Base Cover Auto Tool Change $41.20 Material Mod. V Tensioner, Base Cover Bore Hole 1-30mm $41.20 Operation V Tensioner, Base Cover Auto Tool Change

- - - PULLEY MOUNT $41.20 Material Mod. V Tensioner, Base Cover Drill and Tap Hole 1-30mm $41.20 Operation V Tensioner, Base Cover Auto Tool Change $41.20 Material Mod. V Tensioner, Base Cover Spot Face $41.20 Operation V Tensioner, Base Cover Auto Tool Change $41.20 Material Mod. V Tensioner, Base Cover Turn OD 30-60mm $41.20 Operation V Tensioner, Base Cover Unclamp Part $41.20 Operation V Tensioner, Base Cover Unload Part

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Tensioner, Base Cover Load Part $10.75 Operation V Tensioner, Base Cover Wa sh Part Medium $10.75 Operation V Tensioner, Base Cover Unload Part

- - - Space for Printing

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- - - Space for Printing $35.51 Part V Tensioner, Belt V Tensioner, Bolt $35.51 Operation V Tensioner, Belt Set In Place $35.51 Tool V Tensioner, Belt Swage Tool $35.51 Fastening V Tensioner, Belt Swedge Together $10.75 P.-P. Part V Tensioner, Belt V Sleeve , Teflon, Large

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Sleeve , Teflon, Large Wa sher Duo 400 W ash Rinse & DRY $15.50 P.-P. Part V Sleeve , Teflon, Large V Sleeve , Teflon, Large $15.50 Tool V Sleeve , Teflon, Large Stamping Press 0-60 Ton $15.50 Part V Sleeve , Teflon, Large V Sleeve , Teflon, Large

- - - Blank weight 0.016 lbs

- - - Press Size 25 Ton & Type of Press

- - - Part Size after stamping (20 L by 20 W by 17 H)mm- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Sleeve , Teflon, Large Load Part $10.75 Operation V Sleeve , Teflon, Large Wa sh Part Medium $10.75 Operation V Sleeve , Teflon, Large Unload Part

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- - - Space for Printing $0.00 P.-P. Part V Tensioner, Belt V Sleeve , Teflon, Hat, Large

- - - "W ashing, Small Size and/or Low Complexity" $0.00 Tool V Sleeve , Teflon, Hat, Large Wa sher Duo 400 W ash Rinse & DRY $0.00 P.-P. Part V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large $0.00 Tool V Sleeve , Teflon, Hat, Large Stamping Press 0-60 Ton $0.00 Part V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large

- - - Blank weight 0.023 lbs

- - - Press Size 25 Ton & Type of Press

- - - Part Size after stamping (29 L by 29 W by 17 H)mm

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $0.00 Operation V Sleeve , Teflon, Hat, Large Load Part $0.00 Operation V Sleeve , Teflon, Hat, Large Wa sh Part Medium $0.00 Operation V Sleeve , Teflon, Hat, Large Unload Part

- - - Space for Printing

- - - Space for Printing $35.51 Tool V Tensioner, Belt Press $35.51 Fastening V Tensioner, Belt Press Together $35.51 Part V Tensioner, Belt V O-Ring, Tensioner $35.51 Operation V Tensioner, Belt Align Gasket $35.51 Part V Tensioner, Belt V W asher, Tensioner, 1 $35.51 Part V Tensioner, Belt V W asher, Tensioner, 2 $35.51 Operation V Tensioner, Belt Set In Place $35.51 Subassembly V Tensioner, Belt V W asher, Tensioner, Cover Asm $35.51 Tool V W asher, Tensioner, Cover Asm First Fixture $16.39 P.-P. Part V W asher, Tensioner, Cover Asm V W asher, Tensioner, Cover

- - - "Injection Molding, Small Size and/or Low Complexi $16.39 Tool V W asher, Tensioner, Cover Injection Molding Machine 55-150 ton $16.39 Part V W asher, Tensioner, Cover V W asher, Tensioner, Cover

- - - Raw Material Req 0.006 lbs from Cost Sheet

- - - 10 Cavity Mold 

## Design Profit ®
Page 10 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate**- - - Box Size 40mm L x 40mm W x 20mm H

$35.51 Part V W asher, Tensioner, Cover Asm V W asher, Tensioner, Cover W asher $35.51 Fastening V W asher, Tensioner, Cover Asm Press Together $35.51 Tool V W asher, Tensioner, Cover Asm GREASE $35.51 Fastening V W asher, Tensioner, Cover Asm APPLY GREASE

- - - Space for Printing

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- - - Space for Printing $35.51 Fastening V Tensioner, Belt Press Together $44.85 P.-P. Part V Tensioner, Belt V Sleeve , Alternator Mount, Small $44.85 Tool V Sleeve , Alternator Mount, Small Tube Flaring Equipment

- - - Tube Stock pre cut $44.85 Part V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small $44.85 Operation V Sleeve , Alternator Mount, Small Load Part $44.85 Operation V Sleeve , Alternator Mount, Small Clamp Part $44.85 Material Mod. V Sleeve , Alternator Mount, Small Flare Tube End $44.85 Operation V Sleeve , Alternator Mount, Small Unclamp Part $44.85 Operation V Sleeve , Alternator Mount, Small Unload Part

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing $10.75 P.-P. Part V Tensioner, Belt V Sleeve , Alternator Mount, Large

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Sleeve , Alternator Mount, Large Wa sher Duo 400 W ash Rinse & DRY $20.90 P.-P. Part V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

- - - CNC Turning 1.75" Bar 2 Axis $20.90 Tool V Sleeve , Alternator Mount, Large CNC Turning 2 Axis SL-10, 1.75" bar $20.90 Part V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

- - - Includes Bar Feeder

- - - Bar stock weight 0.6 lbs.

- - - Box size of finished part 29Dmm x 43Lmm $20.90 Operation V Sleeve , Alternator Mount, Large Clamp Part $20.90 Material Mod. V Sleeve , Alternator Mount, Large Turn end face 1-30mm $20.90 Operation V Sleeve , Alternator Mount, Large Auto Tool Change $20.90 Material Mod. V Sleeve , Alternator Mount, Large Turn OD 1-30mm $20.90 Operation V Sleeve , Alternator Mount, Large Auto Tool Change $20.90 Material Mod. V Sleeve , Alternator Mount, Large Drill & Chamfer Hole 1-30mm $20.90 Operation V Sleeve , Alternator Mount, Large Auto Tool Change $20.90 Material Mod. V Sleeve , Alternator Mount, Large Bore Hole 1-30mm $20.90 Operation V Sleeve , Alternator Mount, Large Unclamp Part $20.90 Operation V Sleeve , Alternator Mount, Large Part Manipulation $20.90 Operation V Sleeve , Alternator Mount, Large Clamp Part $20.90 Material Mod. V Sleeve , Alternator Mount, Large Turn end face 1-30mm $20.90 Operation V Sleeve , Alternator Mount, Large Auto Tool Change $20.90 Material Mod. V Sleeve , Alternator Mount, Large Turn OD 1-30mm $20.90 Operation V Sleeve , Alternator Mount, Large Unclamp Part $20.90 Operation V Sleeve , Alternator Mount, Large Unload Part

- - - Batch Type W asher

- - - 5-10 min cycle time- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Sleeve , Alternator Mount, Large Load Part $10.75 Operation V Sleeve , Alternator Mount, Large Wa sh Part Medium $10.75 Operation V Sleeve , Alternator Mount, Large Unload Part

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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- - - Space for Printing $35.51 Tool V Tensioner, Belt Press $35.51 Fastening V Tensioner, Belt Press Together $35.51 Subassembly V Tensioner, Belt V Tensioner, Pulley Asm $35.51 Tool V Tensioner, Pulley Asm Press $55.17 P.-P. Part V Tensioner, Pulley Asm V Tensioner, Pulley

- - - PAINT $55.17 Tool V Tensioner, Pulley First Fixture $10.75 P.-P. Part V Tensioner, Pulley V Tensioner, Pulley

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Tensioner, Pulley Wa sher Duo 400 W ash Rinse & DRY $27.50 P.-P. Part V Tensioner, Pulley V Tensioner, Pulley

- - - CNC Turning 3" Bar 2 Axis $27.50 Tool V Tensioner, Pulley CNC Turning 2 Axis SL-30, 3" bar $27.50 Part V Tensioner, Pulley V Tensioner, Pulley

- - - Includes Bar Feeder

- - - Bar stock weight 1.93 lbs.

- - - Box size of finished part 29Dmm x 70Lmm $27.50 Operation V Tensioner, Pulley Clamp Part $27.50 Material Mod. V Tensioner, Pulley Turn End Face 60-100mm $27.50 Operation V Tensioner, Pulley Auto Tool Change $27.50 Material Mod. V Tensioner, Pulley Drill Hole 30 - 60mm $27.50 Operation V Tensioner, Pulley Auto Tool Change $27.50 Material Mod. V Tensioner, Pulley Bore Hole 30-60mm $27.50 Operation V Tensioner, Pulley Auto Tool Change $27.50 Material Mod. V Tensioner, Pulley Turn I/D 30-60 mm $27.50 Operation V Tensioner, Pulley Auto Tool Change $27.50 Material Mod. V Tensioner, Pulley Turn OD Med 60-100mm $27.50 Operation V Tensioner, Pulley Unclamp Part $27.50 Operation V Tensioner, Pulley Part Manipulation $27.50 Operation V Tensioner, Pulley Clamp Part $27.50 Material Mod. V Tensioner, Pulley Turn End Face 60-100mm$27.50 Operation V Tensioner, Pulley Auto Tool Change

$27.50 Material Mod. V Tensioner, Pulley Turn I/D 30-60 mm $27.50 Operation V Tensioner, Pulley Unclamp Part $27.50 Operation V Tensioner, Pulley Unload Part

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Tensioner, Pulley Load Part $10.75 Operation V Tensioner, Pulley Wa sh Part Medium $10.75 Operation V Tensioner, Pulley Unload Part $55.17 Operation V Tensioner, Pulley Paint Part Small $55.17 Tool V Tensioner, Pulley Oven $55.17 Operation V Tensioner, Pulley Load Part $55.17 Operation V Tensioner, Pulley Paint Oven Cure $55.17 Operation V Tensioner, Pulley Unload Part $35.51 Part V Tensioner, Pulley Asm V Tensioner, Pulley Bearing $35.51 Fastening V Tensioner, Pulley Asm Press Together

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $10.75 P.-P. Part V Tensioner, Belt V Tensioner, Pulley Cover

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Tensioner, Pulley Cover Wa sher Duo 400 W ash Rinse & DRY $15.50 P.-P. Part V Tensioner, Pulley Cover V Tensioner, Pulley Cover $15.50 Tool V Tensioner, Pulley Cover Stamping Press 0-60 Ton $15.50 Part V Tensioner, Pulley Cover V Tensioner, Pulley Cover

- - - Blank weight 0.053 lbs

- - - Press Size 25 Ton & Type of Press

- - - Part Size after stamping (48 L by 48 W by 4H)mm

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Tensioner, Pulley Cover Load Part $10.75 Operation V Tensioner, Pulley Cover Wa sh Part Medium $10.75 Operation V Tensioner, Pulley Cover Unload Part $35.51 Operation V Tensioner, Belt Set In Place $35.51 Part V Tensioner, Belt V Tensioner, Pulley Bolt $35.51 Tool V Tensioner, Belt 2 Spindle Nut Runner $35.51 Fastening V Tensioner, Belt Power Screw $35.51 Part V Tensioner, Belt V Tensioner, Label $35.51 Fastening V Tensioner, Belt Apply Label

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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## Design Profit ®
Page 11 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate**

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $83.31 Part V Generator/Alternator V Bolt Tensioner $83.31 Tool V Generator/Alternator Power Tool $83.31 Fastening V Generator/Alternator Power Screw $35.51 Subassembly V Generator/Alternator V Belt Tensioner Spring Asm. $35.51 Tool V Belt Tensioner Spring Asm. First Fixture $0.00 P.-P. Part V Belt Tensioner Spring Asm. V Spring, Belt Tensioner $10.75 P.-P. Part V Belt Tensioner Spring Asm. V Top Base, Belt Tensioner

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Top Base, Belt Tensioner Wa sher Duo 400 W ash Rinse & DRY $43.52 P.-P. Part V Top Base, Belt Tensioner V Top Base, Belt Tensioner

- - - TRIM $43.52 Tool V Top Base, Belt Tensioner First Fixture $70.80 P.-P. Part V Top Base, Belt Tensioner V Top Base, Belt Tensioner $70.80 Tool V Top Base, Belt Tensioner Die Casting 0 - 500 ton

- - - "Aluminum Diecasting, Small Size and/or Low Comple $70.80 Part V Top Base, Belt Tensioner V Top Base, Belt Tensioner- - - Raw Material Req 0.074 lbs from Cost Sheet

- - - 8 Cavity Mold

- - - Insert Molded $70.80 Part V Top Base, Belt Tensioner V Shaft, Belt Tensioner $70.80 Operation V Top Base, Belt Tensioner Set In Place

- - - Box Size 70mm L x 34mm W x 34mm H

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Top Base, Belt Tensioner Load Part $10.75 Operation V Top Base, Belt Tensioner Wa sh Part Medium $10.75 Operation V Top Base, Belt Tensioner Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $35.51 P.-P. Part V Belt Tensioner Spring Asm. V Bottom Base, Belt Tensioner $35.51 Tool V Bottom Base, Belt Tensioner Press $10.75 P.-P. Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Bottom Base, Belt Tensioner Wa sher Duo 400 W ash Rinse & DRY $27.47 P.-P. Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- - - CNC Turning 11" Odd Form 4 axis Auto Load $27.47 Tool V Bottom Base, Belt Tensioner CNC Turning 4 Axis SL-10, Odd Form $43.52 P.-P. Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- - - TRIM $43.52 Tool V Bottom Base, Belt Tensioner First Fixture $70.80 P.-P. Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner $70.80 Tool V Bottom Base, Belt Tensioner Die Casting 0 - 500 ton

- - - "Aluminum Diecasting, Small Size and/or Low Comple $70.80 Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- - - Raw Material Req 0.133 lbs from Cost Sheet

- - - 1 Cavity Mold

- - - Box Size 88mm L x 34mm W x 34mm H $27.47 Operation V Bottom Base, Belt Tensioner Clamp Part $27.47 Material Mod. V Bottom Base, Belt Tensioner Turn end face 1-30mm $27.47 Operation V Bottom Base, Belt Tensioner Auto Tool Change $27.47 Material Mod. V Bottom Base, Belt Tensioner Bore Hole 1-30mm $27.47 Operation V Bottom Base, Belt Tensioner Auto Tool Change $27.47 Material Mod. V Bottom Base, Belt Tensioner Turn OD 1-30mm $27.47 Operation V Bottom Base, Belt Tensioner Auto Tool Change $27.47 Operation V Bottom Base, Belt Tensioner Part Manipulation $27.47 Material Mod. V Bottom Base, Belt Tensioner Spot Face Small 1-30mm $27.47 Operation V Bottom Base, Belt Tensioner Auto Tool Change $27.47 Material Mod. V Bottom Base, Belt Tensioner Bore Hole 1-30mm $27.47 Operation V Bottom Base, Belt Tensioner Unclamp Part $27.47 Operation V Bottom Base, Belt Tensioner Unload Part

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2$10.75 Operation V Bottom Base, Belt Tensioner Load Part

$10.75 Operation V Bottom Base, Belt Tensioner Wa sh Part Medium $10.75 Operation V Bottom Base, Belt Tensioner Unload Part

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

- - - Space for Printing 

## Design Profit ®
Page 12 of 13 Copyright 2005© Munro & Associates, Inc. 

## V Generator/A **lternator Labor**  **Ty pe**  **Parent Name Sy**  **mbol Name**
**Rate** $35.51 Part V Bottom Base, Belt Tensioner V Sleeve, Shaft, Belt Tensioner $10.75 P.-P. Part V Bottom Base, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Sleeve , Teflon, Belt Tensioner Wa sher Duo 400 W ash Rinse & DRY $15.50 P.-P. Part V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner $15.50 Tool V Sleeve , Teflon, Belt Tensioner Stamping Press 0-60 Ton $15.50 Part V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

- - - Blank weight 0.018 lbs

- - - Press Size 25 Ton & Type of Press

- - - Part Size after stamping (16 L by 16 W by 18 H)mm

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Sleeve , Teflon, Belt Tensioner Load Part $10.75 Operation V Sleeve , Teflon, Belt Tensioner Wa sh Part Medium $10.75 Operation V Sleeve , Teflon, Belt Tensioner Unload Part $35.51 Fastening V Bottom Base, Belt Tensioner Press Together

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing $10.75 P.-P. Part V Belt Tensioner Spring Asm. V Retainer Clip, Belt Tensioner Spring

- - - "W ashing, Small Size and/or Low Complexity" $10.75 Tool V Retainer Clip, Belt Tensioner Spring Wa sher Duo 400 W ash Rinse & DRY $15.50 P.-P. Part V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring $15.50 Tool V Retainer Clip, Belt Tensioner Spring Stamping Press 0-60 Ton $15.50 Part V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring

- - - Blank weight 0.003 lbs

- - - Press Size 25 Ton & Type of Press

- - - Part Size after stamping (14 L by 14 W by 3 H)mm

- - - Batch Type W asher

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2 $10.75 Operation V Retainer Clip, Belt Tensioner Spring Load Part $10.75 Operation V Retainer Clip, Belt Tensioner Spring Wa sh Part Medium $10.75 Operation V Retainer Clip, Belt Tensioner Spring Unload Part $35.51 Part V Belt Tensioner Spring Asm. V Shaft Seal, Belt Tensioner Spring

- - - NEEDS UPDATED $35.51 Part V Belt Tensioner Spring Asm. V Valve, Belt Tensioner Spring $35.51 Part V Belt Tensioner Spring Asm. V Shaft Spring, Belt Tensioner Spring $35.51 Operation V Belt Tensioner Spring Asm. Set In Place $35.51 Tool V Belt Tensioner Spring Asm. GREASE $35.51 Fastening V Belt Tensioner Spring Asm. APPLY GREASE $35.51 Tool V Belt Tensioner Spring Asm. Press $35.51 Fastening V Belt Tensioner Spring Asm. Press Together

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing $16.39 Subassembly V Generator/Alternator V Sleeve w/coating, Spring Damper $16.39 Tool V Sleeve w/coating, Spring Damper Injection Molding Machine 55-150 ton $16.39 Part V Sleeve w/coating, Spring Damper V Sleeve, Coating, Spring $10.75 P.-P. Part V Sleeve w/coating, Spring Damper V Sleeve, Coating, Inner $10.75 Tool V Sleeve, Coating, Inner Wa sher Duo 400 W ash Rinse & DRY $20.90 P.-P. Part V Sleeve, Coating, Inner V Sleeve, Coating, Inner $20.90 Tool V Sleeve, Coating, Inner CNC Turning 2 Axis SL-10, 1.75" bar $20.90 Part V Sleeve, Coating, Inner V Sleeve, Coating, Inner

- - - Includes Bar Feeder

- - - Bar stock weight 0.4 lbs.

- - - Box size of finished part 12Dmm x 22Lmm $20.90 Operation V Sleeve, Coating, Inner Clamp Part $20.90 Material Mod. V Sleeve, Coating, Inner Turn end face 1-30mm $20.90 Operation V Sleeve, Coating, Inner Auto Tool Change $20.90 Material Mod. V Sleeve, Coating, Inner Turn OD 1-30mm $20.90 Operation V Sleeve, Coating, Inner Auto Tool Change $20.90 Material Mod. V Sleeve, Coating, Inner Drill & Chamfer Hole 1-30mm $20.90 Operation V Sleeve, Coating, Inner Auto Tool Change $20.90 Material Mod. V Sleeve, Coating, Inner Bore Hole 1-30mm $20.90 Operation V Sleeve, Coating, Inner Unclamp Part $20.90 Operation V Sleeve, Coating, Inner Part Manipulation$20.90 Operation V Sleeve, Coating, Inner Clamp Part

$20.90 Material Mod. V Sleeve, Coating, Inner Turn end face 1-30mm $20.90 Operation V Sleeve, Coating, Inner Unclamp Part $20.90 Operation V Sleeve, Coating, Inner Unload Part $10.75 Operation V Sleeve, Coating, Inner Load Part $10.75 Operation V Sleeve, Coating, Inner Wa sh Part Medium $10.75 Operation V Sleeve, Coating, Inner Unload Part

- - - Raw Material Req 0.002 lbs from Cost Sheet

- - - 10 Cavity Mold

- - - Box Size 15mm L x 15mm W x 21mm H $83.31 Operation V Generator/Alternator Press part $83.31 Part V Generator/Alternator V Sleeve , Spring Damper $83.31 Operation V Generator/Alternator Press part $83.31 Part V Generator/Alternator V Bolt, Belt Damper, Long $83.31 Part V Generator/Alternator V Bolt, Belt Damper, Short $83.31 Tool V Generator/Alternator Power Tool $83.31 Fastening V Generator/Alternator Power Screw $83.31 Operation V Generator/Alternator CDI

- - - Belt needs to be placed on all pulleys $83.31 Part V Generator/Alternator V Belt, Alt/AC $83.31 Tool V Generator/Alternator Hand Tool $83.31 Operation V Generator/Alternator Align and install chain 

## Report Totals **Count:** ##

## Design Profit ®
Page 13 of 13

Copyright 2005© Munro & Associates, Inc.

### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost Score**  **Cost (Total)**  **(Total) (Total)**  0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00 V Bracket, Alternator

9.0000 sec 9.0000 sec

- $0.21 1

- $0.21 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00 V Bracket, Alternator-W ahed

4.0000 sec 4.0000 sec

- $0.05 1

- $0.05

- - - - - - - -

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00 V Bracket, Alternator-Machined

0.0000 sec 0.0000 sec

- $0.00 1

- $0.00

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00 V Bracket, Alternator-Trimed

0.0000 sec **8.2800 sec**

- $0.10 1

- $0.10

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bracket, Alternator-Die Cast

0.0000 sec **14.7900 sec** $5.15 $1.24 1 $5.15 $1.24

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.08 1 $0.00 $0.08

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.03 3 $0.00 $0.08 1.0000 sec **1.0000 sec** $0.00 $0.03 2 $0.00 $0.05 1.0000 sec **1.0000 sec** 5.0000 sec **5.0000 sec** $0.00 $0.13 1 $0.00 $0.13

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.13 2 $0.00 $0.25 1.0000 sec **1.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.08 1 $0.00 $0.08 3.0000 sec **3.0000 sec** $0.00 $0.08 1 $0.00 $0.08

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.03 2 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.03 1 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.13 1 $0.00 $0.13

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.03 1 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.13 1 $0.00 $0.13

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.13 1 $0.00 $0.13 1.0000 sec **1.0000 sec** $0.00 $0.03 1 $0.00 $0.03 6.0000 sec **6.0000 sec** $0.00 $0.15 1 $0.00 $0.15 5.0000 sec **5.0000 sec** $0.00 $0.13 1 $0.00 $0.13

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.13 1 $0.00 $0.13

- - **-** - - - - -1.0000 sec **1.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.08 1 $0.00 $0.08 3.0000 sec **3.0000 sec** $0.00 $0.08 1 $0.00 $0.08

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.03 5 $0.00 $0.13 1.0000 sec **1.0000 sec** $0.00 $0.03 4 $0.00 $0.10 1.0000 sec **1.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.05 1 $0.00 $0.05 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 5.0000 sec **5.0000 sec** $0.00 $0.07 1 $0.00 $0.07 2.0000 sec **2.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Large Bolt, Alt Bracket

3.0000 sec **3.0000 sec** $0.32 $0.07 1 $0.32 $0.07 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 V bolt, Medium, Alt Bracket

4.0000 sec **4.0000 sec** $0.16 $0.09 2 $0.32 $0.19 V Bolt, Small, Alt Bracket

4.0000 sec **4.0000 sec** $0.07 $0.09 1 $0.07 $0.09 6.0000 sec **6.0000 sec** $0.00 $0.14 1 $0.00 $0.14 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 V Alternator, HV W ire Asm.

13.0000 sec **13.0000 sec**

- $0.30 1

- $0.30 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Starter Generator Asm

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Starter Generator

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Housing, Starter Gen, Front

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Housing, Starter Gen, Front, W ashed

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.0000 sec **0.0000 sec** V Housing, Starter Gen, Front, Machined

0.0000 sec **0.0000 sec**

- $0.00 1

- $0.00

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Housing, Starter Gen, Front, Trim

0.0000 sec **8.0100 sec**

- $0.10 1

- $0.10

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Housing, Starter Gen, Front, Die Cast

0.0000 sec **10.0900 sec** $1.41 $0.69 1 $1.41 $0.69

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -4.0000 sec **4.0000 sec** $0.00 $0.05 1 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.06 6 $0.00 $0.34 1.0000 sec **1.0000 sec** $0.00 $0.01 5 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Bearing, Starter Gen, Rotor Front

5.0000 sec **5.0000 sec** $1.52 $0.04 1 $1.52 $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Bearing Retainer, Starter Gen, Front Bearing

7.0000 sec **7.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bearing Retainer, Starter Gen, Front Bearing-Mac

5.0000 sec **5.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bearing Retainer, Starter Gen, Front Bearing-Sta

5.0000 sec **5.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bearing Retainer, Starter Gen, Front Bearing-Mat

0.0000 sec **0.6000 sec** $0.14 $0.00 1 $0.14 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.05 3 $0.00 $0.14 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)** V Bolt, Starter Gen, Bearing Retainer, M5 x 15

6.0000 sec **6.0000 sec** $0.02 $0.05 3 $0.06 $0.15 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 3 $0.00 $0.10 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Rotor & Slipring Asm, Starter Generator

6.0000 sec **6.0000 sec**

- $0.05 1

- $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Rotor & Core Asm, Starter Generator

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00V Rotor & Core Asm, OD Turn & Balance 0.0000 sec **0.0000 sec**

- $0.00 1

- $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Shaft, Starter Gen, Rotor Asm

4.0000 sec **4.0000 sec**

- $0.03 1

- $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Shaft, Starter Gen, Rotor Asm, Turned

4.0000 sec **4.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Shaft, Starter Gen, Rotor Asm, Steel

0.0000 sec **0.0000 sec** $0.65 $0.00 1 $0.65 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 1.0000 sec **1.0000 sec**

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Pole, Starter Gen, Rotor Asm

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-W ash

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-Machining

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-DeGate

5.0000 sec **5.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-Sand Removal

3.0000 sec **3.0000 sec**

- $0.05 1

- $0.05- - **-** - - - - - 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-Material

0.0000 sec **1.0400 sec** $1.38 $0.12 1 $1.38 $0.12

- - **-** - - - - -

- - **-** - - - - - V Pole, Starter Gen, Rotor Asm-Energy

0.0000 sec **0.0000 sec** $0.19 $0.00 1 $0.19 $0.00 V Pole, Starter Gen, Rotor Asm-Lost Sand

0.0000 sec **0.0000 sec** $0.33 $0.00 1 $0.33 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.05 1 $0.00 $0.05 5.0000 sec **5.0000 sec** $0.00 $0.08 1 $0.00 $0.08 2.0000 sec **2.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

6.0000 sec **6.0000 sec** $0.00 $0.05 1 $0.00 $0.05 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V W inding Asm, Starter Generator, Rotor

12.0000 sec **12.0000 sec**

- $0.10 1

- $0.10 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00- - **-** - - - - -

V W inding Bobbin, Starter Gen, Rotor Asm

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V W inding Bobbin, Starter Gen, Rotor Asm, Material

0.0000 sec **3.0760 sec** $0.10 $0.02 1 $0.10 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V W ire, Rotor, Starter Gen

2.0000 sec **2.0000 sec** $9.50 $0.02 1 $9.50 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 30.0000 sec **30.0000 sec** $0.00 $0.25 1 $0.00 $0.25 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - - V Tape, Rotor, Starter Gen, Cloth Type

7.0000 sec **7.0000 sec** $0.00 $0.06 1 $0.00 $0.06 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)**

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Pole, Starter Gen, Rotor Asm

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-W ash

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02- - **-** - - - - - 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-Machining

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-DeGate

5.0000 sec **5.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-Sand Removal

3.0000 sec **3.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pole, Starter Gen, Rotor Asm-Material

0.0000 sec **1.0400 sec** $1.38 $0.12 1 $1.38 $0.12

- - **-** - - - - -

- - **-** - - - - - V Pole, Starter Gen, Rotor Asm-Energy

0.0000 sec **0.0000 sec** $0.19 $0.00 1 $0.19 $0.00 V Pole, Starter Gen, Rotor Asm-Lost Sand

0.0000 sec **0.0000 sec** $0.33 $0.00 1 $0.33 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.05 1 $0.00 $0.05 5.0000 sec **5.0000 sec** $0.00 $0.08 1 $0.00 $0.08 2.0000 sec **2.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

6.0000 sec **6.0000 sec** $0.00 $0.05 1 $0.00 $0.05 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.020.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - - V Magnet Asm, Starter Generator, Rotor

8.0000 sec **8.0000 sec**

- $0.07 16

- $1.06 0.0000 sec **0.0000 sec** $0.00 $0.00 16 $0.00 $0.00

- - **-** - - - - - V Magnet, Starter Generator, Rotor

5.0000 sec **5.0000 sec** $0.49 $0.06 16 $7.84 $0.94 V Magnet Cover, Starter Gen, Stamping

10.0000 sec **10.0000 sec**

- $0.12 16

- $1.87 0.0000 sec **0.0000 sec** $0.00 $0.00 16 $0.00 $0.00 V Magnet Cover, Starter Gen, Steel

0.0000 sec **0.7000 sec** $0.00 $0.00 16 $0.03 $0.05

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 16 $0.00 $0.19

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.5000 sec **0.5000 sec** $0.00 $0.00 16 $0.00 $0.07 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - - V Fan, Rear, Starter Gen, Rotor Asm

0.0000 sec **0.0000 sec**

- $0.00 1

- $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding

7.0000 sec **0.7000 sec**

- $0.00 1

- $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Fan, Rear, Starter Gen, Rotor Asm, Steel

0.0000 sec **0.7000 sec** $0.08 $0.00 1 $0.08 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** $0.00 $0.02 6 $0.00 $0.12 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Fan, Front, Starter Gen, Rotor Asm

7.0000 sec **7.0000 sec**

- $0.05 1

- $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Fan, Front, Starter Gen, Rotor Asm, Steel

0.0000 sec **0.7000 sec** $0.14 $0.00 1 $0.14 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 6 $0.00 $0.12 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04

- - **-** - - - - -

10.0000 sec **10.0000 sec** $0.00 $0.09 1 $0.00 $0.09 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.011.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

10.0000 sec **10.0000 sec** $0.00 $0.09 1 $0.00 $0.09 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)**

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - - V Bearing Spacer, Starter Gen, Front Bearing

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Bearing Spacer, Starter Gen, Front Bearing, Stee

0.0000 sec **0.0000 sec** $0.04 $0.00 1 $0.04 $0.00

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - - V W inding to Slipring Connector, Starter Gen, Roto

4.0000 sec **4.0000 sec**

- $0.03 1

- $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Terminal, Overmold, Starter Gen, Rotor, Copper

3.0000 sec **3.0000 sec** $0.03 $0.02 2 $0.06 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 V Base, Slipring Connector, Starter Gen, Rotor, Ma

0.0000 sec **16.5970 sec** $0.11 $0.13 1 $0.11 $0.13

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Slipring Asm, Starter Gen, Rotor

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Slipring Base, Starter Gen, Rotor

5.0000 sec **5.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Slipring Base, Starter Gen, Rotor, Material

0.0000 sec **9.8290 sec** $0.08 $0.08 1 $0.08 $0.08

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V W ire, Red, Rotor, Starter Gen

7.0000 sec **7.0000 sec** $0.00 $0.08 1 $0.00 $0.08 V W ire, Black, Rotor, Starter Gen

7.0000 sec **7.0000 sec** $0.00 $0.08 1 $0.00 $0.08 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 1.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Slipring, Starter Gen, Rotor

5.0000 sec **5.0000 sec**

- $0.06 2

- $0.12 0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00

- - **-** - - - - - V Slipring, Starter Gen, Rotor, Copper

0.0000 sec **0.0000 sec** $0.05 $0.00 2 $0.10 $0.00

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.01 2 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.03 2 $0.00 $0.06 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.01 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** $0.00 $0.04 2 $0.00 $0.07 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - - Regrab W inding Lead

11.0000 sec **11.0000 sec** $0.00 $0.09 1 $0.00 $0.09 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 Regrab W inding Lead

11.0000 sec **11.0000 sec** $0.00 $0.09 1 $0.00 $0.09 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - - V Bearing, Starter Gen, Rotor Rear

5.0000 sec **5.0000 sec** $1.01 $0.04 1 $1.01 $0.04 V Bearing Retainer, Starter Gen, Rear Bearing

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bearing Retainer, Starter Gen, Material

0.0000 sec **0.7000 sec** $0.13 $0.00 1 $0.13 $0.00- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Nut, Starter Gen, M6

5.0000 sec **5.0000 sec** $0.04 $0.04 1 $0.04 $0.04 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 30.0000 sec **30.0000 sec** $0.00 $0.25 1 $0.00 $0.25 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 30.0000 sec **30.0000 sec** $0.00 $0.25 1 $0.00 $0.25 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 15.0000 sec **15.0000 sec** $0.00 $0.12 1 $0.00 $0.12 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 15.0000 sec **15.0000 sec** $0.00 $0.12 1 $0.00 $0.12 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Stator Asm, Starter Generator

8.0000 sec **8.0000 sec**

- $0.07 1

- $0.07 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Stator Core Asm, Starter Generator

4.0000 sec **4.0000 sec**

- $0.00 1

- $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Stator Core Asm, Starter Gen, Stacked

4.0000 sec **4.0000 sec**

- $0.03 1

- $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Stator Core Plate, Starter Gen, Stamped

4.0000 sec **4.0000 sec**

- $0.02 105

- $2.43 V Stator Core Plate, Starter Gen, Stamped

4.0000 sec **4.0000 sec** 0.0000 sec **0.0000 sec** $0.00 $0.00 105 $0.00 $0.00 V Stator Core Plate, Starter Gen, Steel

0.0000 sec **0.6000 sec** $0.01 $0.00 105 $0.53 $0.27

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - - V Insulator, Cavity, Starter Gen

2.0000 sec **2.0000 sec** $0.12 $0.00 48 $5.95 $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.5000 sec **0.5000 sec** $0.00 $0.00 48 $0.00 $0.00

- - **-** - - - - -

- - **-** - - - - -

### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost Score**  **Cost (Total)**  **(Total) (Total)**  3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V W ire, Stator, Starter Gen

2.0000 sec **2.0000 sec** $1.72 $0.00 3 $5.16 $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 30.0000 sec **30.0000 sec** $0.00 $0.00 3 $0.00 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Insulator, Closeout, Starter Gen

2.0000 sec **2.0000 sec** $0.06 $0.00 48 $2.98 $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.5000 sec **0.5000 sec** $0.00 $0.00 48 $0.00 $0.00

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 1.0000 sec **1.0000 sec** $0.00 $0.00 9 $0.00 $0.00 Regrab W ire Leads

5.0000 sec **5.0000 sec** $0.00 $0.00 3 $0.00 $0.00 V Insulator Sleeve, Starter Gen, Stator Asm

5.0000 sec **5.0000 sec** $0.01 $0.00 3 $0.03 $0.00 V Terminal, Starter Gen, Stator Asm

5.0000 sec **5.0000 sec** $0.10 $0.00 3 $0.30 $0.00 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 $0.00 4.0000 sec **4.0000 sec** $0.00 $0.00 3 $0.00 $0.00

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 1.0000 sec **1.0000 sec** $0.00 $0.00 9 $0.00 $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 Regrab W ire Leads

3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 $0.00 4.0000 sec **4.0000 sec** $0.00 $0.00 1 $0.00 $0.00 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Insulator Sleeve, Stator Asm, Starter Gen, Large

5.0000 sec **5.0000 sec** $0.01 $0.00 1 $0.01 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec**

- - **-** - - - - - V Temp Sensor Asm, Starter Gen, Stator

8.0000 sec **8.0000 sec**

- $0.00 1

- $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Temp Sensor W ire, Starter Gen, Stator Asm

3.0000 sec **3.0000 sec** $0.02 $0.02 2 $0.03 $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 1.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 V Eyelet Terminal, Starter Gen, Stator Temp Sensor

7.0000 sec **7.0000 sec** $0.02 $0.06 2 $0.04 $0.12 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.02 2 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - - V Heat Shrink Tube, Starter Gen, Stator Temp Senso

7.0000 sec **7.0000 sec** $0.01 $0.06 2 $0.02 $0.12 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - - V Insulator Sleeve, Starter Gen, Stator Asm

5.0000 sec **5.0000 sec** $0.01 $0.04 2 $0.02 $0.08 V Thermocouple, Starter Gen, Stator Asm

8.0000 sec **8.0000 sec**

- $0.07 1

- $0.07 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Thermocouple Leads, Starter Gen, Stator Asm

4.0000 sec **4.0000 sec** $0.25 $0.03 1 $0.25 $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.001.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 Regrab W ire Leads

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1

7.0000 sec **7.0000 sec** $0.01 $0.06 1 $0.01 $0.06 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 Regrab W ire Leads

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 V Heat Shrink Tube, W eather Pack, Stator Temp Sen

7.0000 sec **7.0000 sec** $0.01 $0.06 2 $0.02 $0.12 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 V Insulator Sleeve, Regrab

7.0000 sec **7.0000 sec** $0.00 $0.06 2 $0.00 $0.12 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02

- - **-** - - - - - V Insulator String, Starter Gen, Stator Asm

14.0000 sec **14.0000 sec** $0.01 $0.00 16 $0.08 $0.00 5.0000 sec **5.0000 sec** $0.00 $0.00 16 $0.00 $0.00 1.0000 sec **1.0000 sec** $0.00 $0.00 16 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 1.0000 sec **1.0000 sec** $0.00 $0.00 16 $0.00 $0.00

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 30.0000 sec **30.0000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 30.0000 sec **30.0000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec**

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 15.0000 sec **15.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 15.0000 sec **15.0000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Housing, Starter Gen, Rear

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Housing, Starter Gen, W ashed

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Housing, Starter Gen, Machined

0.0000 sec **0.0000 sec**

- $0.00 1

- $0.00

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Housing, Starter Gen, Trim

0.0000 sec **8.0100 sec**

- $0.10 1

- $0.10

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00V Housing, Starter Gen, Die Cast 0.0000 sec **9.8300 sec** $1.89 $0.68 1 $1.89 $0.68

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Sleeve Bearing Overmolded

3.0000 sec **3.0000 sec** $0.21 $0.21 1 $0.21 $0.21 1.0000 sec **1.0000 sec** $0.00 $0.07 1 $0.00 $0.07 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

4.0000 sec **4.0000 sec** $0.00 $0.05 1 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 6 $0.00 $0.07 1.0000 sec **1.0000 sec** $0.00 $0.01 5 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec**

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)**

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 3 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

4.0000 sec **4.0000 sec** $0.00 $0.05 1 $0.00 $0.05 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 3 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.06 6 $0.00 $0.34 1.0000 sec **1.0000 sec** $0.00 $0.01 5 $0.00 $0.06 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 5 $0.00 $0.06 1.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.05 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 3 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.06 3 $0.00 $0.17 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 Regrab W ire Eyelet & Thread Thru Grommet

9.0000 sec **9.0000 sec** $0.00 $0.07 2 $0.00 $0.15 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Bolt, Starter Gen, M5 x 80

6.0000 sec **6.0000 sec** $0.15 $0.05 6 $0.93 $0.30 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 6 $0.00 $0.20 V Boot, Starter Generator, 3 Phase Terminal

7.0000 sec **7.0000 sec**

- $0.06 3

- $0.17

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 3 $0.00 $0.00 V Boot, Starter Generator, 3 Phase Terminal-Materi

0.0000 sec **11.4800 sec** $0.04 $0.05 3 $0.12 $0.16

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 3 $0.00 $0.05 V Terminal Block Asm, Starter Generator, 3 Phase T

9.0000 sec **9.0000 sec**

- $0.07 1

- $0.07 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Terminal Block Asm, Starter Generator, 3 Phase-P

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Terminal Block Asm, Starter Generator, 3 Phase-M

0.0000 sec **14.1720 sec** $3.18 $0.11 1 $3.18 $0.11

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Brass Threaded Insert Small

6.0000 sec **6.0000 sec** $0.05 $0.06 5 $0.25 $0.30 V Brass Threaded Insert Large

6.0000 sec **6.0000 sec** $0.08 $0.06 8 $0.64 $0.47 3.0000 sec **3.0000 sec** $0.00 $0.03 3 $0.00 $0.09 1.0000 sec **1.0000 sec** $0.00 $0.01 3 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 13 $0.00 $0.38 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Bolt, Starter Gen, M6 x 18

6.0000 sec **6.0000 sec** $0.03 $0.05 4 $0.12 $0.20 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 4 $0.00 $0.13 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Grommet, Starter Generator, Internal Regulator W

8.0000 sec **8.0000 sec**

- $0.07 1

- $0.07 V Grommet, Starter Generator, Internal Regulator W

8.0000 sec **8.0000 sec**

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Grommet, Starter Generator, Internal Regulator-M

0.0000 sec **0.7850 sec** $0.01 $0.00 1 $0.01 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - Regrab W ire Eyelet & Thread Thru Grommet

9.0000 sec **9.0000 sec** $0.00 $0.07 2 $0.00 $0.15 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Base Gasket, Starter Generator, Internal Regulat

6.0000 sec **6.0000 sec** $0.06 $0.05 1 $0.06 $0.05 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Internal Regulator Asm, Starter Generator

9.0000 sec **9.0000 sec**

- $0.07 1

- $0.07 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)**- - **-** - - - - -

V Internal Regulator Asm, Starter Generator-Solder

6.0000 sec **6.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Internal Regulator Asm, Starter Generator-Mold

6.0000 sec **6.0000 sec**

- $0.06 1

- $0.06

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Internal Regulator Asm, Starter Generator-Materi

0.0000 sec **1.7480 sec** $0.60 $0.01 1 $0.60 $0.01 V 4 Pin Terminal Strip

3.0000 sec **3.0000 sec** $0.20 $0.02 1 $0.20 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Anti-Crush Sleeve PEB mid housing

0.0000 sec **0.0000 sec** $0.01 $0.00 3 $0.03 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.03 9 $0.00 $0.27 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Brush Spring 6.0000 sec **6.0000 sec** $0.04 $0.06 2 $0.08 $0.12

1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 V Regulator Brush Asm.

7.0000 sec **7.0000 sec**

- $0.07 2

- $0.14

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Regulator Brush

7.0000 sec **7.0000 sec** $0.10 $0.00 2 $0.20 $0.00 V Copper W ire - Brushes

6.0000 sec **6.0000 sec** $0.01 $0.00 2 $0.02 $0.00 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 4.0000 sec **4.0000 sec** $0.00 $0.04 1 $0.00 $0.04 4.0000 sec **4.0000 sec** 5.0000 sec **5.0000 sec** $0.00 $0.05 2 $0.00 $0.10

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Bolt, Starter Gen, M5 x 15

6.0000 sec **6.0000 sec** $0.02 $0.05 3 $0.06 $0.15 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 3 $0.00 $0.10 V Brush Cover, Starter Generator, Internal Regulat

7.0000 sec **7.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - -V Brush Cover, Starter Generator, Internal Regul-1 0.0000 sec **1.5770 sec** $0.16 $0.01 1 $0.16 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Dust Seal, Starter Generator, Internal Regulator

10.0000 sec **10.0000 sec** $0.14 $0.08 1 $0.14 $0.08 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 Regrab W ire Eyelet & Thread Thru Grommet

9.0000 sec **9.0000 sec** $0.00 $0.07 2 $0.00 $0.15 V Bolt, Starter Gen, M4 x 8

7.0000 sec **7.0000 sec** $0.02 $0.06 2 $0.05 $0.12 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 2 $0.00 $0.07 V Cover, Starter Gen, Internal Regulator

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover, Starter Gen, Internal Regulator-W ashed

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover, Starter Gen, Internal Regulator-Machined

0.0000 sec **0.0000 sec**

- $0.00 1

- $0.00

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover, Starter Gen, Internal Regulator-Trimmed

0.0000 sec **7.5800 sec**

- $0.09 1

- $0.09

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover, Starter Gen, Internal Regulator-Die Cast

0.0000 sec **9.4700 sec** $0.85 $0.52 1 $0.85 $0.52

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

4.0000 sec **4.0000 sec** $0.00 $0.05 1 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.06 8 $0.00 $0.46 1.0000 sec **1.0000 sec** $0.00 $0.01 7 $0.00 $0.08 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.012.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Bolt, Starter Gen, M5 x 15

6.0000 sec **6.0000 sec** $0.02 $0.05 3 $0.06 $0.15 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 3 $0.00 $0.10 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Duckbill Breather, Starter Gen, Internal Reg Cov

9.0000 sec **9.0000 sec**

- $0.07 1

- $0.07

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Duckbill Breather, Starter Gen, Internal Reg C-M

0.0000 sec **0.3680 sec** $0.02 $0.00 1 $0.02 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V W asher, Starter Gen, M6 Shim

4.0000 sec **4.0000 sec** $0.01 $0.03 1 $0.01 $0.03 V Resolver Motor Armature Asm, Starter Gen

4.0000 sec **4.0000 sec**

- $0.03 1

- $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Resolver Core Plate, Starter Gen, Stamped

4.0000 sec **4.0000 sec**

- $0.05 16

- $0.75 0.0000 sec **0.0000 sec** $0.00 $0.00 16 $0.00 $0.00 V Resolver Core Plate, Starter Gen, Steel

0.0000 sec **0.6000 sec** $0.01 $0.00 16 $0.08 $0.04

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - - V Nut, Starter Gen, M5

6.0000 sec **6.0000 sec** $0.02 $0.05 1 $0.02 $0.05 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Resolver Motor Sensor Asm, Starter Gen

7.0000 sec **7.0000 sec** $0.00 $0.06 1 $0.00 $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Bracket, Starter Gen, Resolver Motor Sensor

7.0000 sec **7.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Bracket, Starter Gen, Resolver, Plated

3.0000 sec **3.0000 sec**

- $0.05 1

- $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bracket, Starter Gen, Resolver, Stamped

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bracket, Starter Gen, Resolver, Material

0.0000 sec **0.6000 sec** $0.08 $0.00 1 $0.08 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.05 1 $0.00 $0.05 1.2709 sec **1.8156 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

- - **-** - - - - - V Bolt, Starter Gen, M5 x 15

6.0000 sec **6.0000 sec** $0.02 $0.05 3 $0.06 $0.15 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 3 $0.00 $0.10 Regrab Resolver Harness & Position

8.0000 sec **8.0000 sec** $0.00 $0.07 1 $0.00 $0.07 Regrab Resolver Harness & Position

8.0000 sec **8.0000 sec**



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)** 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Cover Asm, Starter Gen, Resolver Motor

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover Asm, Starter Gen, Resolver Motor-W ash

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover Asm, Starter Gen, Resolver Motor-Stamping

5.0000 sec **5.0000 sec**

- $0.01 1

- $0.01 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover Asm, Starter Gen, Resolver Motor-Stampin-M

0.0000 sec **0.7000 sec** $0.10 $0.00 1 $0.10 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01V Label - Cover Asm. 7.0000 sec **7.0000 sec** $0.05 $0.07 1 $0.05 $0.07 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Seal - Cover Asm.

2.0000 sec **2.0000 sec** $0.07 $0.02 1 $0.07 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Bolt, Starter Gen, M5 x 15

6.0000 sec **6.0000 sec** $0.02 $0.05 3 $0.06 $0.15 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 3 $0.00 $0.10 Regrab Resolver Harness & Position

8.0000 sec **8.0000 sec** $0.00 $0.07 1 $0.00 $0.07 V Bracket, Starter Gen, Elect Harness

7.0000 sec **7.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bracket, Starter Gen, Elect Harness-Stamping

7.0000 sec **7.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bracket, Starter Gen, Elect Harness-Stamping-Mat

0.0000 sec **0.6000 sec** $0.02 $0.00 1 $0.02 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Bolt, Starter Gen, M5 x 15

6.0000 sec **6.0000 sec** $0.02 $0.05 2 $0.04 $0.10 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 2 $0.00 $0.07 Regrab Resolver Harness Connector

9.0000 sec **9.0000 sec** $0.00 $0.07 1 $0.00 $0.07 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - - V W asher, Starter Gen, Pulley

3.0000 sec **3.0000 sec** $0.15 $0.02 1 $0.15 $0.02 V Pulley Asm, Starter Generator

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Insert Pulley Asm, Starter Generator

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05 V Insert Pulley Asm, Starter Generator

5.0000 sec **5.0000 sec** 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Insert Pulley Asm, Starter Generator-Machined

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Insert Pulley Asm, Starter Generator-Material

0.0000 sec **0.0000 sec** $0.25 $0.00 1 $0.25 $0.00

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.025.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Pulley Base Asm, Starter Generator

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Pulley Base Asm, Starter Generator-Machined

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Pulley Base Asm, Starter Generator-Material

0.0000 sec **0.0000 sec** $4.42 $0.00 1 $4.42 $0.00

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04

- - **-** - - - - -

6.0000 sec **6.0000 sec** $0.00 $0.07 1 $0.00 $0.07 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06- - **-** - - - - - 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 6.0000 sec **6.0000 sec** $0.00 $0.07 1 $0.00 $0.07 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Nut, Starter Gen, Pulley

6.0000 sec **6.0000 sec** $0.11 $0.05 1 $0.11 $0.05 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V HV W ire, Black 6.0000 sec **6.0000 sec** $5.36 $0.05 1 $5.36 $0.05

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V HV W ire, Red 6.0000 sec **6.0000 sec** $6.19 $0.05 1 $6.19 $0.05

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - - V HV W ire, W hite

6.0000 sec **6.0000 sec** $5.82 $0.05 1 $5.82 $0.05

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Bolt, HV W ire to Alternator

5.0000 sec **5.0000 sec** $0.05 $0.04 3 $0.15 $0.12 6.0000 sec **6.0000 sec** $0.00 $0.05 1 $0.00 $0.05 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - - V Bolt, Large W ire to Alt

7.0000 sec **7.0000 sec** $0.02 $0.06 3 $0.06 $0.17 6.0000 sec **6.0000 sec** $0.00 $0.05 1 $0.00 $0.05 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - - V Rubber Insert, Under Cover

8.0000 sec **8.0000 sec** $0.03 $0.07 2 $0.06 $0.13 3.0000 sec **3.0000 sec** $0.00 $0.02 2 $0.00 $0.05



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)** V Cover Asm, 36V W ires, Alternator

9.0000 sec **9.0000 sec**

- $0.07 1

- $0.07 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover, 36V W ires, Alternator1

3.0000 sec **3.0000 sec**

- $0.03 1

- $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover, 36V W ires, Alternator, Stamped

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Cover, 36V W ires, Alternator, Material

0.0000 sec **1.7000 sec** $1.08 $0.01 1 $1.08 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Tape, 2 Sided, 36V W ires, Alternator

8.0000 sec **8.0000 sec** $0.02 $0.08 1 $0.02 $0.08 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Cover Gasket, 36V W ires, Alternator

8.0000 sec **8.0000 sec** $0.13 $0.08 1 $0.13 $0.08 V Bolt, Cover, Alternator W ires

7.0000 sec **7.0000 sec** $0.04 $0.06 4 $0.18 $0.23 6.0000 sec **6.0000 sec** $0.00 $0.05 1 $0.00 $0.05 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - - V Retaining Bracket, 36V W ires

7.0000 sec **7.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Retaining Bracket, 36V W ires, Stamping

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Retaining Bracket, 36V W ires, Material

0.0000 sec **0.6000 sec** $0.08 $0.00 1 $0.08 $0.00

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - - 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Bolt, Bracket, Back of Alt/Gen

7.0000 sec **7.0000 sec** $0.05 $0.06 2 $0.10 $0.12 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 2 $0.00 $0.07 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 Regrab the three HV cables

4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Clamp, 3 HV W ires to Alt

5.0000 sec **5.0000 sec** $0.25 $0.04 1 $0.25 $0.04 V Bracket, For 3 HV W ire Clamp

7.0000 sec **7.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Bracket, For 3 HV W ire Clamp, W ashed

4.0000 sec **4.0000 sec**

- $0.06 1

- $0.06 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bracket, For 3 HV W ire Clamp, Machined

4.0000 sec **4.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bracket, For 3 HV W ire Clamp, Stamped

4.0000 sec **4.0000 sec**

- $0.03 1

- $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bracket, For 3 HV W ire Clamp, Material

0.0000 sec **1.7000 sec** $0.18 $0.01 1 $0.18 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 0.5000 sec **0.5000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.05 1 $0.00 $0.05 3.0000 sec **3.0000 sec** $0.00 $0.05 1 $0.00 $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 60.0000 sec **60.0000 sec** $0.00 $0.92 1 $0.00 $0.92 60.0000 sec **60.0000 sec** 2.0000 sec **2.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Bolt, Clamp 3 HV wires

3.0000 sec **3.0000 sec** $0.04 $0.02 1 $0.04 $0.02 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03 4.0000 sec **4.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Bolt, Alternator to bracket, Short

6.0000 sec **6.0000 sec** $0.15 $0.14 1 $0.15 $0.14 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 1.0000 sec **1.0000 sec** $0.00 $0.02 1 $0.00 $0.02 V Bolt, Alternator to bracket, Long

6.0000 sec **6.0000 sec** $0.19 $0.14 2 $0.39 $0.28 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 4.0000 sec **4.0000 sec** $0.00 $0.09 2 $0.00 $0.19 1.0000 sec **1.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - - V Tensioner, Belt 8.0000 sec **8.0000 sec**

- $0.19 1

- $0.19

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base

3.0000 sec **3.0000 sec**

- $0.03 1

- $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base-Machine

3.0000 sec **3.0000 sec**

- $0.02 1

- $0.02- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base-Trim

3.0000 sec **3.0000 sec**

- $0.03 1

- $0.03

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base-Cast

0.0000 sec **7.6700 sec**

- $0.09 1

- $0.09

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base-Material

0.0000 sec **22.3700 sec** $1.36 $0.44 1 $1.36 $0.44

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 5.0000 sec **5.0000 sec** 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)**

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Sleeve , Teflon Small

5.0000 sec **5.0000 sec**

- $0.05 2

- $0.10

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Sleeve , Teflon Small-Stamping

5.0000 sec **5.0000 sec**

- $0.01 2

- $0.03 0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Sleeve , Teflon Small-Material

0.0000 sec **0.6000 sec** $0.01 $0.00 2 $0.02 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 2 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.01 2 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 2 $0.00 $0.01

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Lock, Tensioner Asm

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Lock, Tensioner Asm-1

0.0000 sec **0.6050 sec** $0.04 $0.00 1 $0.04 $0.00 V Lock, Tensioner-W ash

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Lock, Tensioner-Trim

5.0000 sec **5.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Lock, Tensioner-Cast

0.0000 sec **5.8200 sec**

- $0.07 1

- $0.07

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Lock, Tensioner-Material

0.0000 sec **2.5900 sec** $0.05 $0.05 1 $0.05 $0.05

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.00 1 $0.00 $0.00 1.0000 sec **1.0000 sec**

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Tensioner, Base Cover

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base Cover-Machined

5.0000 sec **5.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base Cover-Trim

5.0000 sec **5.0000 sec**

- $0.06 1

- $0.06- - **-** - - - - - 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base Cover-Cast

0.0000 sec **6.7100 sec**

- $0.08 1

- $0.08

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Tensioner, Base Cover-Material

0.0000 sec **16.7200 sec** $0.29 $0.33 1 $0.29 $0.33

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

- - **-** - - - - -

1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06

- - **-** - - - - -

5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.06 1 $0.00 $0.06 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Tensioner, Bolt 8.0000 sec **8.0000 sec** $0.18 $0.08 1 $0.18 $0.08

1.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Sleeve , Teflon, Large

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve , Teflon, Large-Stamping

5.0000 sec **5.0000 sec**

- $0.01 1

- $0.01 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve , Teflon, Large-Material

0.0000 sec **0.6000 sec** $0.02 $0.00 1 $0.02 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Sleeve , Teflon, Hat, Large

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve , Teflon, Hat, Large-Stamping

5.0000 sec **5.0000 sec**

- $0.00 1

- $0.00 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve , Teflon, Hat, Large-Material

0.0000 sec **0.6000 sec** $0.02 $0.00 1 $0.02 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.00 1 $0.00 $0.00 5.0000 sec **5.0000 sec** $0.00 $0.00 1 $0.00 $0.00 2.0000 sec **2.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - -

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.0000 sec **0.0000 sec** 3.0000 sec **3.0000 sec** $0.00 $0.03 2 $0.00 $0.06 V O-Ring, Tensioner

6.0000 sec **6.0000 sec** $0.08 $0.06 1 $0.08 $0.06 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V W asher, Tensioner, 1

5.0000 sec **5.0000 sec** $0.01 $0.05 1 $0.01 $0.05 V W asher, Tensioner, 2

5.0000 sec **5.0000 sec** $0.01 $0.05 1 $0.01 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 V W asher, Tensioner, Cover Asm

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V W asher, Tensioner, Cover

6.0000 sec **6.0000 sec**

- $0.06 1

- $0.06

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V W asher, Tensioner, Cover-Material

0.0000 sec **0.4090 sec** $0.07 $0.00 1 $0.07 $0.00

- - **-** - - - - -

- - **-** - - - - -



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)**- - **-** - - - - -

V W asher, Tensioner, Cover W asher

5.0000 sec **5.0000 sec** $0.06 $0.05 1 $0.06 $0.05 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 6.0000 sec **6.0000 sec** $0.00 $0.06 1 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.05 1 $0.00 $0.05

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3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Sleeve , Alternator Mount, Small

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Sleeve , Alternator Mount, Small-Stamping

5.0000 sec **5.0000 sec** $0.03 $0.06 1 $0.03 $0.06 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

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- - **-** - - - - - V Sleeve , Alternator Mount, Large

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve , Alternator Mount, Large-Machined

5.0000 sec **5.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve , Alternator Mount, Large-Material

0.0000 sec **0.0000 sec** $0.33 $0.00 1 $0.33 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - - 3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

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0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03 V Tensioner, Pulley Asm

5.0000 sec **5.0000 sec**

- $0.05 2

- $0.10 0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Tensioner, Pulley

3.0000 sec **3.0000 sec**

- $0.03 2

- $0.06

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Tensioner, Pulley-W ash

3.0000 sec **3.0000 sec**

- $0.05 2

- $0.09 V Tensioner, Pulley-W

3.0000 sec **3.0000 sec**

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Tensioner, Pulley-Machining

3.0000 sec **3.0000 sec**

- $0.01 2

- $0.02

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Tensioner, Pulley-Material

0.0000 sec **0.0000 sec** $0.87 $0.00 2 $1.74 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 2 $0.00 $0.05 6.0000 sec **6.0000 sec** $0.00 $0.05 2 $0.00 $0.09 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 3.0000 sec **3.0000 sec** $0.00 $0.02 2 $0.00 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 3.0000 sec **3.0000 sec** $0.00 $0.02 2 $0.00 $0.05 3.0000 sec **3.0000 sec** $0.00 $0.02 2 $0.00 $0.05 6.0000 sec **6.0000 sec** $0.00 $0.05 2 $0.00 $0.095.0000 sec **5.0000 sec** $0.00 $0.04 2 $0.00 $0.08 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.02 2 $0.00 $0.03

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 2 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.01 2 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 2 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.05 2 $0.00 $0.09 0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.05 2 $0.00 $0.09 60.0000 sec **60.0000 sec** $0.00 $0.92 2 $0.00 $1.84 2.0000 sec **2.0000 sec** $0.00 $0.03 2 $0.00 $0.06 V Tensioner, Pulley Bearing

5.0000 sec **5.0000 sec** $0.35 $0.05 2 $0.70 $0.10 3.0000 sec **3.0000 sec** $0.00 $0.03 2 $0.00 $0.06

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Tensioner, Pulley Cover

7.0000 sec **7.0000 sec**

- $0.07 2

- $0.14

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Tensioner, Pulley Cover-Stamping

3.0000 sec **3.0000 sec**

- $0.01 2

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 2 $0.00 $0.00 V Tensioner, Pulley Cover-Material

0.0000 sec **0.6000 sec** $0.04 $0.00 2 $0.08 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 2 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.01 2 $0.00 $0.03 2.0000 sec **2.0000 sec** $0.00 $0.01 2 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.04 V Tensioner, Pulley Bolt

6.0000 sec **6.0000 sec** $0.10 $0.06 2 $0.20 $0.12 6.0000 sec **6.0000 sec** $0.00 $0.06 1 $0.00 $0.06 4.0000 sec **4.0000 sec** $0.00 $0.04 2 $0.00 $0.08 V Tensioner, Label

4.0000 sec **4.0000 sec** $0.10 $0.04 1 $0.10 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

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- - **-** - - - - -- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - -

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- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -



### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)**

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Bolt Tensioner 4.0000 sec **4.0000 sec** $0.19 $0.09 1 $0.19 $0.09

4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 V Belt Tensioner Spring Asm.

8.0000 sec **8.0000 sec**

- $0.19 1

- $0.19 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Spring, Belt Tensioner

7.0000 sec **7.0000 sec** $1.20 $0.07 1 $1.20 $0.07 V Top Base, Belt Tensioner

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Top Base, Belt Tensioner-Trim

5.0000 sec **5.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Top Base, Belt Tensioner-Casting

0.0000 sec **5.9600 sec**

- $0.07 1

- $0.07 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Top Base, Belt Tensioner-W ash

0.0000 sec **2.7400 sec** $0.08 $0.05 1 $0.08 $0.05- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Shaft, Belt Tensioner

3.0000 sec **3.0000 sec** $0.02 $0.06 1 $0.02 $0.06 1.0000 sec **1.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - - V Bottom Base, Belt Tensioner

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bottom Base, Belt Tensioner-W ash

5.0000 sec **5.0000 sec**

- $0.05 1

- $0.05

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bottom Base, Belt Tensioner-Machined

5.0000 sec **5.0000 sec**

- $0.01 1

- $0.01

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Bottom Base, Belt Tensioner-Trim

5.0000 sec **5.0000 sec**

- $0.04 1

- $0.04

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 0.0000 sec **0.0000 sec** V Bottom Base, Belt Tensioner-Cast

0.0000 sec **6.2700 sec**

- $0.08 1

- $0.08 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00

- - **-** - - - - - V Bottom Base, Belt Tensioner-Material

0.0000 sec **3.1600 sec** $0.15 $0.06 1 $0.15 $0.06

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 1.0000 sec **1.0000 sec** $0.00 $0.01 2 $0.00 $0.02 5.0000 sec **5.0000 sec** $0.00 $0.04 1 $0.00 $0.04 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

- - **-** - - - - -

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### Number **Munro Actual Time**  **Piece Cost Total Labor**  **Qty Piece Cost**  **Total Labor Cost**

**Score Cost**  **(Total) (Total)**  **(Total)** V Sleeve, Shaft, Belt Tensioner

3.0000 sec **3.0000 sec** $0.02 $0.03 1 $0.02 $0.03 V Sleeve , Teflon, Belt Tensioner

6.0000 sec **6.0000 sec**

- $0.06 1

- $0.06

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve , Teflon, Belt Tensioner-Stamping

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve , Teflon, Belt Tensioner-Material

0.0000 sec **0.6000 sec** $0.02 $0.00 1 $0.02 $0.00

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.03 2 $0.00 $0.06

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

- - **-** - - - - -

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- - **-** - - - - - V Retainer Clip, Belt Tensioner Spring

6.0000 sec **6.0000 sec**

- $0.06 1

- $0.06

- - **-** - - - - -

0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Retainer Clip, Belt Tensioner Spring-Stamping

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Retainer Clip, Belt Tensioner Spring-Material

0.0000 sec **0.6000 sec** $0.01 $0.00 1 $0.01 $0.00

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3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 V Shaft Seal, Belt Tensioner Spring

6.0000 sec **6.0000 sec** $0.20 $0.06 1 $0.20 $0.06

- - **-** - - - - - V Valve, Belt Tensioner Spring

7.0000 sec **7.0000 sec** $0.09 $0.07 1 $0.09 $0.07 V Shaft Spring, Belt Tensioner Spring

5.0000 sec **5.0000 sec** $0.05 $0.05 1 $0.05 $0.05 1.0000 sec **1.0000 sec** $0.00 $0.01 4 $0.00 $0.04 6.0000 sec **6.0000 sec** $0.00 $0.06 1 $0.00 $0.06 5.0000 sec **5.0000 sec** $0.00 $0.05 1 $0.00 $0.05 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 3.0000 sec **3.0000 sec** $0.00 $0.03 1 $0.00 $0.03

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- - **-** - - - - - V Sleeve w/coating, Spring Damper

6.0000 sec **6.0000 sec**

- $0.14 1

- $0.14 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve, Coating, Spring

0.0000 sec **1.3140 sec** $0.01 $0.01 1 $0.01 $0.01 V Sleeve, Coating, Inner

5.0000 sec **5.0000 sec**

- $0.02 1

- $0.02 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve, Coating, Inner-Machining

3.0000 sec **3.0000 sec**

- $0.01 1

- $0.01 0.0000 sec **0.0000 sec** $0.00 $0.00 1 $0.00 $0.00 V Sleeve, Coating, Inner-Material

0.0000 sec **0.0000 sec** $0.30 $0.00 1 $0.30 $0.00

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3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.03 1 $0.00 $0.03 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.023.0000 sec **3.0000 sec** $0.00 $0.02 1 $0.00 $0.02 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 1.0000 sec **1.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01 3.0000 sec **3.0000 sec** $0.00 $0.01 1 $0.00 $0.01 5.0000 sec **5.0000 sec** $0.00 $0.01 1 $0.00 $0.01 2.0000 sec **2.0000 sec** $0.00 $0.01 1 $0.00 $0.01

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3.0000 sec **3.0000 sec** $0.00 $0.07 1 $0.00 $0.07 V Sleeve , Spring Damper

8.0000 sec **8.0000 sec** $0.02 $0.19 1 $0.02 $0.19 3.0000 sec **3.0000 sec** $0.00 $0.07 1 $0.00 $0.07 V Bolt, Belt Damper, Long

4.0000 sec **4.0000 sec** $0.08 $0.09 1 $0.08 $0.09 V Bolt, Belt Damper, Short

7.0000 sec **7.0000 sec** $0.07 $0.16 1 $0.07 $0.16 4.0000 sec **4.0000 sec** $0.00 $0.09 1 $0.00 $0.09 4.0000 sec **4.0000 sec** $0.00 $0.09 2 $0.00 $0.19 1.0000 sec **1.0000 sec** $0.00 $0.02 1 $0.00 $0.02

- - **-** - - - - - V Belt, Alt/AC 10.0000 sec **10.0000 sec** $2.50 $0.23 1 $2.50 $0.23

3.0000 sec **3.0000 sec** $0.00 $0.07 1 $0.00 $0.07 10.0000 sec **10.0000 sec** $0.00 $0.23 1 $0.00 $0.23

**2,236 $94.13**  **$55.78**