1.7

2 1

H Processor, LB 

Mitshubishi

3

x3

M

7

Drill Hole 1-

30mm

12

M

1

16 Cavity 

Mold

H Bolt, Lower 

Bus Bars

169

x2

M

6

24.7

11 2

Forge - near net

12

2

H Bearing Small, 

Transfer Shaft, T

3

M

6

0.7

2 1

Induction Heatin

3

5

Tap Hole 

15

x3

M

2

171.5

52 1

0.7

2 1

0

1 0

EC-400-ML 

Horizontal CNC 

1

M

0

0

1 0

Clamp Part

3

3

H Internal Harns 

& Connectors, S

9

M

8

H Bus Bar, Short

13

M

4

44

19 1

Electroplate 

Process

4

3

One #4 

Gauge 

Eyelet 

T erminal: $

Part M anipulatio

5

3

H Cover, Control 

Unit, Motor, Raw 

3

M

0

1.8

2 1

Washer Duo 400 

Wash Rinse & D

1

0

Power Tool

203

4

Hand Tool

10

3

H HV/HC Power 

Conn Sleeve RH

2

M

3

Reposition 

Cutting Tool

4

2

Auto Tool 

Change

12

5

Roll forge - ring 

shaping

6

4

Power Tool

12

4

CDI

19

x12

1

1 - 2 Cavity 

TPA: 

$0.030

H Capacitor 

Module, Asm.

175

M

7

Part Size 

after 

stamping 

(83L by 25

First Fixture

1

0

Set In Place

12

x2

M

1

H Base Plate, 

Control Unit, Tra

2

M

3

Auto Tool 

Change

17

5

First Fixture

1

0

Power Tool

7

4

Stamping Press 

0-60 Ton 

1

0

Part Size 

after 

stamping 

( 47L by 23 

H Gasket, 

Housing, Electro

119

M

4

H Lower Bus Bar 

4

160

M

4

Part Size 

after 

stamping 

(380L by 17

Drill Hole 1-

30mm

11

1

H Regrab 

Harness, Positio

17

10

H Oil Pump 

Drive Asm.

5

M

5

H Main Housing 

Asm.

2

M

6

Push In Place

4

x2

2

Blank 

weight 

0.139 lbs

Unclamp Part

18

1

H HV Transfer 

Block, Tall

24

M

6

H Control Unit, 

Generator

2

M

5

Unload Part

5

2

H Base Plate, 

Control Unit, Ge

2

M

3

Stamping Press 

0-60 Ton 

1

0

31

14 1

H HV Transfer 

Block, Short

25

M

6

Stamping Press 

0-60 Ton 

1

0

H Bolt, Bracket 

Harness

28

x2

M

6

CDI

19

x7

1

H Bus Bar Asm.

206

M

6

Stamping Press 

200-400 Ton 

1

0

Plating 

Equipment

1

M

0

Broach 

Aluminum 3 ft ln

26

3

H Insert, 

Positive, HV Tra

2

M

0

H Speed Sensor 

Harn, Generator 

5

M

7

0.7

2 1

H Large Plate, 

Control Unit, Sta

2

M

2

Fill Potting 

Compond

3

M

0.3

1 - 2 Cavity 

Connector 

Cover: 

$0.045

Forging Press

1

0

Wash Part

4

5

Turn OD Med 60

-100mm

5

3

Set In Place

3

x3

1

Part Size 

after 

stamping 

( 47L by 23 

Bearing 

Face and 

Step

Part Size 

after 

stamping 

(50L by 15

"Aluminum 

Diecasting, 

Small Med 

Size

Blank 

weight 

0.027 lbs

Part Size 

after 

stamping 

(200L by 13

Press Together

4

3

Position 

Connections in P

18

1

45

15 1

Turn OD Med 60

-100mm

5

3

Position Part

12

1

Remove Part

5

2

Power Screw

285

x7

M

4

58.5" #18 

Gauge 

Wire: 

$0.0975

H Bolt, Housing, 

Electronics, Asm

121

x32

M

6

Snap Together

276

M

1

Unload Part

15

2

Part Size 

after 

stamping 

(83L by 25

H Speed Sensor 

Asm., Generator

15

M

6

Cycle time 

is part 

specific

Roll Gear Teeth

4

28.7

Knurl & Cut 

Min OD

Load Part

3

3

346.4

140 15

Peel Off 

Adhesive Backin

4

4

Washer Duo 400 

Wash Rinse & D

1

0

Snap Together

4

x5

1

Press Size 

60 Ton 

Progressive 

Die 

H Insert, CL, 

Transfer Block, T

2

M

0

Clamp Part

3

3

0.6

2 1

Stamping Press 

0-60 Ton 

1

0

H Cover Plate, 

Control Unit, Ge

2

M

0

H Sticker, 

In formation, Con

21

M

5

H Weatherpak 

Seal, Generator 

2

M

3

1.7

3 1

Power Tool

295

4

H Insert, 

Negative, HV Tr

3

M

2

H Bolt, Lower 

Bus Bars

161

x2

M

6

H Label, Cover, 

Control Unit, Mot

35

M

7

Furnace/Oven

1

0

Turn End Face 

30-60mm

20

4

Set In Place

8

M

1

46.6

18 13

Drill Hole 1-

30mm

4

x8

1

Stamping Press 

60-200 Ton 

2

0

8.5" - 10mm 

Fabric 

Tube: 

$0.0779

6 - 1mm 

Female 

Spade 

Terminals: 

Press Size 

60 Ton 

Progressive

Blank 

weight 

0.035 lbs

Gear Hobbing 

Equipment

1

0

CDI

8

1

Clamp Part

3

3

Power Tool

271

4

H Cover, Rear, 

Asm.

102

M

7

H HV/HC Cable 

Conn Bushing, 

2

M

3

Part Size 

after 

stamping 

(380L by 17

0

1 0

Press Size 

60 Ton 

Prog. Die 

CDI

147

1

Drill & Chamfer 

Hole 1-30mm

32

x3

M

1

Unload Part

35

2

31

14 1

6.6

2 1

CDI

140

1

H Bolt, Long, 

Rear Cover

109

x2

M

7

Hand Tool

13

3

CDI

19

x10

1

Raw 

Material 

Req 0.204 

lbs from Co

H Bearing, 

Large, Transfer 

10

M

6

Chamfer ID

13

1

In-Line 

Washer

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

Power Tool

23

4

Auto Tool 

Change

6

5

0

1 0

Washer Duo 400 

Wash Rinse & D

1

0

Power Tool

127

4

EC-400-AL 

Horizontal CNC 

1

M

0

Cut Groove sml

5

M

2

H Transfer Shaft, 

Traction Motor, 

2

M

0

Press Size 

200 Ton 

Progressive 

Die

Cut to Length

13

1

Box Size 

167mm L x 

81mm W x 

25mm H

Power Tool

195

4

Turn End Face 

30-60mm

7

4

Gear Rolling 

Equipment

1

0

Hand Tool

10

3

Tap Hole 

14

M

2

CDI

55

1

Power Tool

177

4

0

1 0

Auto Tool 

Change

23

5

H Terminal 

Lead, M otor/Gen

71

x6

M

6

H Clip, Harness, 

Control Unit

3

x5

M

4

9.75" - 

10mm 

Fabric 

Tube: $0.08

Unload Part

14

2

Box Size 

28mm L x 

28mm W x 

13mm H

H Harness, 

Speed Sensor, T

2

M

4

Auto Tool 

Change

13

5

First Fixture

1

0

Press Size 

25 Ton 

Progressive 

Die

9.5

7 1

Turn Face 

Contoured

3

5

H Trans Pass 

Thru Mount, Spe

2

M

3

Thread Lead 

thru Cavity

6

x10

2

Power Tool

281

4

M

NSK 6906 

30mm ID, 

47mm OD, 

9mm W

First Fixture

1

0

1 Cavity 

Mold

1.7

2 1

H Splice 

Terminal, 18 Ga

11

x8

M

9

Hand Tool

13

3

H O-ring, Large, 

Terminal Lead

13

M

4

Press Size 

200 Ton 

Prog. Die 

Unload Part

23

2

Align to Clip

275

1

Tap Hole 

13

x17

2

Push in 

Electrical Conne

181

M

2

Raw 

Material 

Req 0.275 

lbs from Co

Cut Groove sml

30

x2

2

Press Size 

200 Ton 

Progressive 

Die

Stamping Press 

60-200 Ton 

1

0

Counter Bore 

Bolt Hole

18

x7

M

1

Regrab Traction 

Motor Harness

49

M

7

H Bus Bar, 

Short, Raw Mate

2

M

0

Quench - Post 

Heat Treat

15

5

Slide into Positio

4

M

1

Unload Part

5

2

Power Tool

229

4

Auto Tool 

Change

6

5

Auto Tool 

Change

8

5

H Bolt, Harness 

Hold-down

198

x2

M

6

First Fixture

1

0

CDI

112

1

Align with 

Bearing

42

M

3

T5 quen pre

-aged 170 

hours room 

temp 11 ho

Power Screw

105

x14

M

4

34.2

2 1

Blank 

weight 

0.062 lbs

H Arm, Shift 

Pos. Sensor

292

M

6

CNC 

Turning 10" 

Odd Form 2 

axis Manual 

CDI

40

1

H Harness 

Guide, Large As

227

M

6

First Fixture

1

0

H Standoff, 

Trans Pass Thru 

2

M

3

Auto Tool 

Change

29

5

Hand Tool

7

3

H Bus Bar, Long

2

M

3

Quench - Post 

Heat Treat

15

5

H Pressure 

Plate, Large, Co

15

M

4

"Washing, 

SmallMedium 

Size and/or 

"Washing, 

Small Size 

and/or Low 

Complexity"

Blank 

weight 

0.0500 lbs

914

223 13

Auto Tool 

Change

8

5

Auto Tool 

Change

14

5

Turn End Face 

30-60mm

7

4

H Lower Bus Bar 

4, Raw Material

2

M

0

Box Size 

181mm L x 

92mm W x 

47mm H

Press Size 

25 Ton 

Progressive 

Die

Unload Part

26

2

CDI

8

1

1.7

2 1

Washer Duo 400 

Wash Rinse & D

1

0

Push In Place

8

x2

2

First Fixture

1

0

H Gasket, 

Housing, Electro

2

M

0

H Bolt, Bus Bars, 

Control Module

202

x2

M

6

H Bus Bar, Larg

7

M

4

Stamping Press 

60-200 Ton 

1

0

H Bracket, 

Harness Guide, 

2

M

6

Turn OD Med 60

-100mm

20

3

239.7

186 1

0

1 0

Soldering Tool

13

4

CDI

11

x16

1

Turn Face 

Contoured

22

5

H Bolt, TACM1 

Harness

234

M

7

H Transfer Shaft, 

Traction Motor, 

2

M

2

H HV/HC Cable 

Conn Bushing

2

x3

M

3

Drill & Chamfer 

Hole 1-30mm

25

x2

M

1

"Injection 

Molding, 

Small Size 

and/or Low 

H Bolt, Control 

Unit Cover

18

x6

M

6

Apply Label

36

3

T5 quench 

out of die 

11 hours 

333F

H Weatherpak 

Seal, Generator 

2

M

0

0

1 0

Thread Lead 

thru Seal

6

x6

2

Press

1

0

56.6

20 3

Peel Off 

Adhesive Backin

16

4

Blank 

weight 

0.112 lbs

H Output Shaft, 

Transfer Gear, F

2

M

2

H Cover Plate, 

Control Unit, Tra

2

M

0

H Bracket, 

Harness Guide, 

2

M

0

Drill Hole 1-

30mm

21

x8

1

H Harness, 

TACM1

232

M

8

CDI

14

x16

1

Electroplate 

Process

4

3

Die Casting 0 - 

500 ton

1

0

Unload Part

5

2

CDI

286

1

H Bolt, Board, 

Control Unit

14

x14

M

6

81.3

16 1

Potting Station

1

0

Blank 

weight 

0.352 lbs

Roll forge - ring 

shaping

6

4

Power Tool

212

4

H Weatherpak 

Seal, Speed Sen

2

M

0

Face of 

gear

EC-400-AL 

Horizontal CNC 

1

M

0

Drill ID, Cut 

to Length, 

Unload

1 - TPA, 

Multi Cavity 

Small: 

$0.055

H Bolt, Medium, 

Bell Housing As

96

x2

M

7

Auto Tool 

Change

19

5

H Housing, 

Planetary Set, M

2

M

2

H Shim, 

Generator, Wash

56

M

6

Part M anipulatio

5

3

EC-300-ML 

Horizontal CNC 

1

M

0

Part Size 

after 

stamping 

(59L by 45

Part M anipulatio

5

3

First Fixture

1

0

Power Screw

111

x2

M

4

Solder Leads

14

x8

M

5

Part M anipulatio

10

3

Blank 

weight 

0.068 lbs

RTV Applicator

173

4

Auto Tool 

Change

12

5

Power Screw

146

x8

M

4

33.6

14 1

Stamping Press 

0-60 Ton 

1

0

CDI

189

1

CDI

291

1

Auto Tool 

Change

6

5

H Insert, Large, 

HV Terminal Blo

8

2

Push In Place

7

M

2

CDI

197

1

CDI

5

x2

1

Power Tool

218

4

CNC Turning 2 

Axis SL-20, Odd 

1

M

0

Part Size 

after 

stamping 

(380L by 84

Part Size 

after 

stamping 

(140L by 79

H Cover 

Transaxle Electr

278

M

7

H Insert, 

Terminal Lead

3

M

3

H Housing, 

Planetary Set, Tr

2

M

2

Power Screw

24

x7

4

CNC Machine

1

0

H Stamping 

Insert, W, HV Tr

2

M

0

Roll forge - ring 

shaping

6

4

Power Tool

162

4

First Fixture

1

0

Power Tool

116

4

H HV/HC Control 

Harness, Seal M

2

M

0

Injection Molding 

Machine 55-150 

1

0

Unclamp Part

5

1

Solder Leads

14

x10

M

5

"Injection 

Molding, 

Small Size 

and/or Low 

5" - 1/4" 

Diam Fabric 

Covering: 

$0.0458

H Bracket, 

Speed Sensor H

27

M

6

1.9

2 1

H Transfer Shaft, 

Traction Motor

2

M

4

0

1 0

1 - 2 Cavity 

TPA: 

$0.030

H Board, Control 

Unit, Traction Mo

10

M

7

Part M anipulatio

11

3

Washer Duo 400 

Wash Rinse & D

1

0

Power Screw

263

M

4

Power Tool

154

4

Press Size 

300 Ton 

Progressive 

Die 

Turn End 

Face & Max 

OD

H Shim, Traction 

M otor., Machine

2

M

2

Drill and Tap 

Hole 1-30mm

4

x3

5

H Generator Coil 

Asm.

2

M

5

H External Harn 

& Seal, Generat

5

M

7

Blank 

weight 

0.589 lbs

Stamping Press 

0-60 Ton 

1

0

H Aluminum 

Guide Post, Cont

2

M

0

H HV/HC Pwr 

Conn Ground Sl

2

M

0

First Fixture

1

0

Load Part

3

3

Auto Tool 

Change

21

5

H Base Isolator, 

Raw Material

2

M

0

H Nut, Transfer 

Shaft

15

M

6

CDI

242

1

Power Tool

4

4

Power Screw

230

x6

M

4

Raw 

material 

weight - 

6.301 lbs

H Bolt, TACM2 

Harness

239

M

7

H Insulator, 

Separator, Large

9

M

4

Power Screw

32

x10

M

4

Raw 

material 

weight - 

8.38 lbs

Turn OD Med 60

-100mm

9

3

H Base Plate, 

Control Unit, Ge

2

M

3

H TACM Power 

Feed Wire

11

x2

M

6

Broach 

Aluminum 3 ft ln

11

3

Part Size 

after 

stamping 

(140L by 10

Multi 

Spindle tool 

assumed 

for bolt hole

H Cover Plate, 

Control Unit, Ge

9

M

4

H Bolt, Lower 

Bus Bars

149

x2

M

6

H Transfer Shaft, 

Machined

2

M

2

Align to Housing

8

M

3

H Cover, Oil 

Cooler, Trimmed

2

M

2

Raw 

Material 

Req 1.449 

lbs from Co

14 Cavity 

Mold

Load Part

3

3

Part M anipulatio

5

3

Unclamp Part

11

1

H HV/HC Power 

Conn Sleeve LH, 

2

M

0

H Transfer Shaft, 

Raw Material

2

M

0

Raw 

Material 

Req 0.006 

lbs from Co

Induction Heatin

3

5

Power Screw

30

x17

M

4

H Lower Bus Bar 

6, Raw Material

2

M

0

Power Screw

8

x5

4

Stamping Press 

0-60 Ton 

1

0

1 - 2 Cavity 

Unsealed 

Connector: 

$0.0270

H Lower Bus Bar 

3, Raw Material

2

M

0

H Large Plate, 

Control Unit, Wa

2

M

7

Soldering Tool

13

4

CDI

13

x8

1

0.7

2 1

First Fixture

1

0

Power Tool

192

4

Power Screw

133

x2

M

4

6 - 1mm 

Female 

Spade 

Terminals: 

Power Tool

22

4

USED 

$1.00/sq. 

foot for 

insulator ma

Align to Clip

244

1

Auto Tool 

Change

12

5

1

2 1

Press Size 

200 Ton 

Progressive 

Die

Auto Tool 

Change

11

5

Turn Face 

Contoured

3

5

238.7

185 1

Hob Gear Teeth

4

36

CDI

14

x19

1

H Lower Bus Bar 

5

164

M

4

Press Together

4

M

3

Auto Tool 

Change

9

5

Press Size 

25 Ton 

Progressive 

Die

Turn OD 1-30m

5

1

Washer Med 

Batch special no

1

0

H Processor, LB 

Mitshubishi

5

M

7

Power Tool

166

4

Auto Tool 

Change

15

5

Stamping Press 

200-400 Ton 

1

0

Fill Potting 

Compond

3

M

0.2

Snap Together

245

M

1

H Bolt, Short, 

Control Unit

15

x9

M

6

H Bearing, 

Transfer Shaft, T

6

M

6

5.6

3 2

Push In Place

11

M

2

CDI

8

1

Set In Place

6

x3

M

1

Auto Tool 

Change

9

5

Press Size 

200 Ton 

Progressive 

Die

Press Size 

25 Ton 

Progressive 

Die

Press Size 

300 Ton 

Progressive 

Die

0

1 0

248

64 1

Part M anipulatio

16

3

45

15 1

50

18 4

H Insulator, 

Separator, Short

15

M

4

Hand Tool

7

3

CDI

124

1

Blank 

weight 

0.180 lbs

162.8

65 1

CDI

214

1

H Speed Sensor 

Asm. Traction M

21

M

8

Chamfer ID

24

1

H Bolt, Long, 

Bell Housing As

93

x3

M

7

H Pressure 

Plate, Large, Co

3

M

0

Unload Part

6

2

Unclamp Part

5

1

Box Size 

61mm L x 

38mm W x 

19mm H

H Insert, Large, 

HV Terminal Blo

8

2

Drill & Chamfer 

Hole 1-30mm

16

x16

1

H Housing, 

Terminal Lead

5

M

4

894.1

390 53

RTV Applicator

134

4

Turn I/D Med 60-

100 mm

22

2

NEED TO 

ESTABLIS

H AMOUNT

Wash Part

4

5

H HV/HC Cable 

Conn Body, Mat

4

M

0

Mill Medium Fac

23

M

10

Swage

20

M

1

H Insert, HV 

Transfer Block

7

x4

M

2

Position Behind 

Bus Bar

222

M

3

Blank 

weight 

0.086 lbs

Power Tool

262

4

Thread Lead 

thru Seal

4

x10

2

Drill and Tap 

Hole 1-30mm

4

x3

5

Power Screw

200

x2

M

4

H Transfer Shaft

2

M

3

Power Screw

21

x13

4

H Cover Plate, 

Control Unit, Tra

25

M

4

30.8

4 1

Inj Mold Machine 

55-150 ton

1

0

Align to Holes

22

M

3

H Bolt, Harness

37

M

6

Injection Molding 

Machine 55-150 

1

0

H Cover, Oil 

Cooler, Cast

2

M

0

In-Line 

Washer

Forge - near net

12

2

M

Includes 

Bar Feeder

Apply RTV

174

M

2

16 Cavity 

Mold

Power Screw

75

x6

M

4

Raw 

Material 

Req 0.149 

lbs from Co

H Saftey Switch, 

Cover Disconnec

269

M

8

First Fixture

1

0

Polish Fine 

Finish

Wash Part

4

5

1 - TPA, 

Multi Cavity 

Small: 

$0.045

Peel Off 

Adhesive Backin

10

4

Inj Mold Machine 

55-150 ton

1

0

H Housing, 

Terminal Lead, 

2

M

0

Stamping Press 

0-60 Ton 

1

0

Unload Part

5

2

Stamping Press 

200-400 Ton 

1

0

H Main Transfer 

Gear, Forged

2

M

2

Power Screw

139

x8

M

4

M

Includes 

Bar Feeder

Load Part

3

3

Connect 

Speed 

Sensor

Load Part

3

3

Auto Tool 

Change

6

5

H HV Transfer 

Block, Short, Ra

1

M

0

Part Size 

after 

stamping 

(23 L x 23 

CDI

28

x8

1

0

1 0

"Washing, 

SmallMedium 

Size and/or 

14 Cavity 

Mold

Stamping Press 

200-400 Ton 

1

0

H Body, Trans 

Pass Thru Mount 

4

M

0

16.25" #18 

Gauge 

Wire: 

$0.0271

Push In Place

8

M

2

H Nut, Bus Bar 

to Main Module

217

x2

M

6

First Fixture

1

0

Swage Tool

19

3

Unload Part

5

2

1,241.8

456 105

Part M anipulatio

21

3

H Bolt, Terminal 

Lead to Wire

77

x6

M

7

Forging Trim 

Press 0 - 60 Ton

1

0

Stamping Press 

0-60 Ton 

1

0

249.8

57 1

RTV Applicator

141

4

Align to Bearing 

Race

64

M

3

7.5" - 1/4" 

Vinyl Tube: 

$0.0250

Part Size 

after 

stamping 

(218L by 12

10 Cavity 

Mold

Auto Tool 

Change

12

5

Blank 

weight 

4.268 lbs

H Bearing, 

Small, Transfer 

13

M

6

56.5

21 1

First Fixture

1

0

Align Splines to 

Traction Motor

66

M

3

CDI

18

1

5.8

2 1

92" #18 

Gauge 

Wire: 

$0.1533

13.7

7 1

Box Size 

46mm L x 

33mm W x 

26mm H

Press Size 

200 Ton 

Progressive 

Die

Electroplate 

Process

4

3

Push In Place

21

2

Raw 

Material 

Req 0.416 

lbs from Co

H Insert, Cover, 

Control Unit

2

x6

M

2

CDI

179

1

medium 

batch/indivi

dual with 

special spra

Remove Part

4

2

1 - 12 

Cavity 

Unsealed 

Connector: 

First Fixture

1

0

8 Cavity 

Mold

H HV/HC Control 

Harness, TPA S

20

M

7

H Stamping 

Insert, V, HV Tra

2

M

0

H Lower Bus Bar 

6

168

M

4

First Fixture

1

0

Blank 

weight 

0.180 lbs

Regrab 

Weatherpak Sea

7

8

H Outer Gear, 

Main Transfer S

2

M

2

H Base Plate, 

Control Unit, Ge

2

M

0

H Pressure 

Plate, Large, Co

3

M

0

Load Part

3

3

In-Line 

Washer

Clamp Part

16

3

Press Size 

25 Ton 

Progressive 

Die 

Hand Tool

4

3

CDI

8

1

Turn OD 1-30m

9

1

Push in Harness 

Clip on Small Ta

252

M

2

M

Flip Part 

Over

Clamp Part

15

3

Gear profile 

and center 

section

33.75" #18 

Gauge 

Wire: 

$0.0563

Push In Place

18

x2

2

Gear Hobbing 

Equipment

1

0

Regrab, Ground 

Harness

215

M

7

Blank 

weight 

0.112 lbs

Power Screw

204

x2

M

4

Stamping Press 

0-60 Ton 

1

0

Electroplate 

Process

4

3

Regrab Harness 

TACM2

248

M

2

Blank 

weight 

0.013 lbs

Align with 

Bearing

57

M

3

Power Screw

236

M

4

Wash Part

4

5

Position Part

6

1

NEED TO 

ESTABLIS

H 

MATERIAL 

Auto Tool 

Change

24

5

Power Screw

54

x2

M

4

Box Size 

22mm L x 

22mm W x 

7mm H

Milled face

3

1

Raw 

Material 

Req 0.275 

lbs from Co

242

64 5

Box Size: 

210mm L x 

130mm W x 

55mm H

22.7

2 1

H Bolt, Control 

Module, Small

194

x2

M

6

CDI

13

x2

1

Box Size 

46mm L x 

35mm W x 

26mm H

Power Screw

30

x2

M

4

H Bolt, Board, 

Control Unit

27

x14

M

6

H Bolt, Short, 

Control Unit, He

21

x4

M

6

Box Size 

50mm L x 

50mm W x 

35mm H

Power Screw

79

x6

M

4

0.6

2 1

13.7

7 1

Power Screw

25

x3

M

4

CDI

247

1

Stamping Press 

0-60 Ton 

1

0

Push In Place

12

x2

2

Auto Tool 

Change

27

5

Auto Tool 

Change

12

5

Drill Hole 1-

30mm

10

x17

1

CDI

8

x11

1

Cut to Length

13

1

Blank 

weight 

0.196 lbs

Press Size 

200 Ton 

Progressive 

Die

0.6

2 1

Box Size 

167mm L x 

83mm W x 

44mm H

Auto Tool 

Change

25

5

74.6

26 4

Box Size 

22mm L x 

22mm W x 

7mm H

Copper 

sheet is 

coated prior 

to stamping

H Thermocouple 

Harn, Generator 

7

M

7

Lathe/Turning 

Machine

1

0

Align to Bearing 

Race

44

M

3

Raw 

Material 

Req 0.005 

lbs from Co

Drill ID, Cut 

to Length, 

Unload

Blank 

weight 

0.037 lbs

Hand Tool

4

3

Copper 

sheet is 

coated prior 

to stamping

H Main Transfer 

Gear, Machined

2

M

2

CDI

31

1

Turn End 

Face & Max 

OD

Power Screw

213

x2

M

4

H Bracket, 

Traction Motor H

2

M

0

Tap Hole 

7

x12

2

Washer Turbo 

Tunnel 

1

0

H Bolt, Bus Bar 

Asm.

207

x3

M

6

H Standoff, 

Trans Pass Thru 

2

M

3

Unclamp Part

5

1

H Stud, Large, 

Control Unit

19

x13

M

6

Power Tool

94

4

Push In Place

16

M

2

Load Part

3

3

Raw 

material 

weight - 

9.55 lbs

1.7

2 1

Milled face

18

x11

1

Press Size 

60 Ton 

Prog. Die 

222.5

59 1

Auto Tool 

Change

23

5

10 Cavity 

Mold

Push In Place

6

2

Load Part

3

3

Bearing 

Standoff

Part Size 

after 

stamping 

(90 L by 29 

24.7

11 2

Input cycle 

time from 

spread 

sheet in act

Bearing 

Standoff

Stamping Press 

200-400 Ton 

1

0

Forging Press

1

0

Auto Tool 

Change

4

5

1 - 16 

Cavity 

Unsealed 

Connector: 

Auto Tool 

Change

15

5

H External Harn 

& Seal, Speed S

5

M

7

Bearing Shaft Face

face and 

spline OD

Power Screw

219

x2

M

4

Power Screw

101

x16

M

4

H Weatherpak 

Seal, Generator 

2

M

3

H Bolt, Medium, 

Rear Cover

106

x4

M

7

Gear Rolling 

Equipment

1

0

H Transfer Shaft 

Asm., Traction M

65

M

6

CDI

5

x2

1

H Insert, 

Negative, Transf

2

M

0

Auto Tool 

Change

25

5

H Bearing, 

Transfer Shaft, L

3

M

6

Power Screw

34

x6

M

4

1 - 6 Cavity 

Unsealed 

Connector: 

$0.0810

Press Size 

60 Ton 

Progressive

Power Tool

31

4

Induction Heatin

9

5

418.7

119 18

"CNC Horz 

Mach, Man 

Sml Size 

and/or Low 

Power Tool

170

4

H Generator 

Rotor Asm.

3

M

7

Part Size 

after 

stamping 

(200L by 50

Roll Gear Teeth

4

9.4

Clamp Part

17

3

First Fixture

1

0

H Control 

Module Asm.

190

M

10

Part Size 

after 

stamping 

(74 L by 20 

Inj Mold Machine 

55-150 ton

1

0

Hand Tool

7

3

H Transfer Shaft, 

Forged

2

M

2

Push in 

Electrical Conne

84

2

Knurl OD

7

2

Multi-tool - 

tap (2) 

holes and 

chamfer the 

Auto Tool 

Change

6

5

920.1

350 20

Turn End Face 

30-60mm

7

4

CDI

14

x7

1

H Cover, Oil 

Cooler, Machine

2

M

2

Gear Rolling 

Equipment

1

0

CDI

22

x3

1

Seal Guide

10

0

Solder terminals 

in place

12

x36

5

Route Harness

82

M

4

16 Cavity 

Mold

Remove Part

5

2

Power Tool

107

4

Part M anipulatio

8

3

Stamping Press 

0-60 Ton 

1

0

Part M anipulatio

5

3

6.5" - 1/4" 

Vinyl Tube: 

$0.0217

H Bushing, Oil 

Pump Drive

7

M

4

H Heat Sink, 

Control Unit, Cas

2

M

0

Power Tool

87

4

Zinc 

Plating, 

Batched 

Processed

H Stamping 

Insert, W, HV Tr

2

M

0

H Terminal, 

Lead, Raw Mater

2

M

0

Auto Tool 

Change

10

5

"CNC Horz 

Mach, Man 

Sml Size 

and/or Low 

Drilled and 

Chamfered 

holes

M

Terminal 

Align Guide 

Pin: $0.03

Position on Bus 

Bar

5

3

2 - 1mm 

Female 

Spade 

Terminals: 

Blank 

weight 

0.406 lbs

56.5

21 1

Copper 

sheet is 

coated prior 

to stamping

Load Part

3

3

Insert, Positive, 

Tall Transfer Blc

3

M

2

Crimp Connector

12

x8

3

Broach 

Inner 

Splines

95.4

35 6

H Processor, RB 

Mitshubishi

7

M

7

Blank 

weight 

0.352 lbs

Drill & Chamfer 

Hole 1-30mm

13

x8

1

Power Screw

20

x6

M

4

Broach Steel 3 ft 

lng tool

24

4.5

CDI

20

1

First Fixture

1

0

Turn OD Med 60

-100mm

14

3

Basket Size 

15.75x18.5

0x25.50 

inches x 2

H Processor, LX 

Mitshubishi

3

x3

M

7

H Cover, Control 

Unit, Generator

17

M

6

CDI

11

x19

1

Press Together

5

3

H Outer Gear, 

Main Transfer S

2

M

2

CDI

220

1

177.5

54 1

1.7

2 1

92.4

37 6

H Processor, RB 

Mitshubishi

5

x3

M

7

0

1 0

H Bolt, Lower 

Bus Bars

153

x2

M

6

Press Size 

25 Ton 

Progressive 

Die

Part Size 

after 

stamping 

(67 L by 55 

Gear Hobbing 

Equipment

1

0

Forging Press

1

0

H Bolt, Short, 

Control Unit, HV 

29

x8

M

6

CDI

48

1

Reposition 

Cutting Tool

4

2

Set In Place

12

x2

M

1

Load Part

3

3

"Injection 

Molding, 

Small Size 

and/or Low 

Hand Tool

4

3

H Nut, Shift Arm

294

M

6

Part Size 

after 

stamping 

(138L by 55

Set In Place

18

M

1

CDI

6

1

Press Size 

25 Ton 

Progressive 

Die

Pallet Size 

400 mm 

square, 

1000 lb Cap

Clamp Part

13

3

Blank 

weight 

0.027 lbs

Turn End Face 

30-60mm

16

4

First Fixture

1

0

Unload Part

5

2

Power Screw

13

x7

M

4

Raw 

Material 

Req 0.347 

lbs from Co

CDI

36

1

H Bolt, Shift Pos. 

Sensor

288

x2

M

6

"Injection 

Molding, 

Small Size 

and/or Low 

H Clamp, Bus 

Bar, Raw Materi

2

M

0

H Insert, HV 

Transfer Block

7

x4

M

2

Stamping Press 

0-60 Ton 

1

0

H Speed Sensor 

Harn, Speed Se

9

M

7

H Stud, Small, 

Control Unit

6

x5

M

6

Inj Mold Machine 

55-150 ton

1

0

Multi-tool - 

tap (2) 

holes and 

chamfer the 

H Stamping 

Insert, W, HV Tr

3

M

2

First Fixture

1

0

H Standoff, 

Trans Pass Thru 

2

M

0

Turn OD 1-30m

5

1

0.7

2 1

42.7

16 1

H Base Plate, 

Control Unit, Ge

2

M

0

14,935.4

5373 719

Mill Face

28

M

2

H HV/HC Power 

Conn Sleeve RH

2

M

3

Box Size 

22mm L x 

22mm W x 

9.5mm H

Hand Tool

13

3

199.1

66 3

Auto Tool 

Change

10

5

H Shim, Traction 

Motor

41

M

6

Power Tool

145

4

Push In Place

4

x3

M

2

H Nut, Bus Bar 

to Cap.

211

x2

M

6

Knurl & Cut 

Min OD

H Bolt Trans 

Axle Cover

280

x15

M

4

CDI

210

1

Power Tool

38

4

Blank 

weight 

0.182 lbs

Part M anipulatio

5

3

Turn I/D 30-60 

mm

24

1

Injection Molding 

Machine 55-150 

1

0

T5 quench 

out of die 

11 hours 

333F

31

14 1

37

13 4

Part Size 

after 

stamping 46 

L by 56 W b

First Fixture

1

0

Unclamp Part

32

1

CDI

268

1

Power Tool

29

4

Stamping Press 

60-200 Ton 

1

0

Face of 

Gear

H Insert Nut, HV 

Transfer Block

5

x4

2

Regrab 

Weatherpak Sea

15

8

Turn End Face 

30-60mm

7

4

H Bell Housing 

Asm.

92

M

7

Power Screw

39

M

4

CDI

172

1

Drill small 

holes

Align to Splines

70

M

3

Copper 

sheet is 

coated prior 

to stamping

H Bolt, Current 

Sensor

131

M

6

Turn OD Med 60

-100mm

9

3

Induction Heatin

9

5

H Main Transfer 

Gear Asm.

67

M

7

First Fixture

1

0

Splines

Part M anipulatio

14

3

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

H External 

Harness, Speed 

3

M

7

H Bolt, Control 

Unit Cover

32

x6

M

6

H Bolt, Terminal 

Lead

73

x6

M

6

H Bolt, Traction 

Motor Asm.

45

x3

M

7

H HV/HC Pwr 

Conn Ground Sl

2

M

3

Gear Rolling 

Equipment

1

0

187.5

79 2

Press Size 

200 Ton 

Prog. Die 

0

1 0

Press Size 

300 Ton 

Progressive 

Die

Part M anipulatio

11

3

H Insert, 

Negative, HV Tr

2

M

0

Unclamp Part

27

1

25 ton 

press

CDI

182

1

Washer Med 

Batch special no

1

0

Power Screw

155

x2

M

4

1 Cavity 

Mold

Wash Part

4

5

Combp Tool

Part M anipulatio

19

3

Align to Bearing 

Race

68

M

3

8 - 0.64mm 

Female 

Spade 

Terminals:$

14" 18 

Gauge 

Wire: 

$0.0233

Auto Tool 

Change

17

5

H Cavity Plug, 

Weatherpak

3

x2

M

6

0

1 0

H Harness, 

TACM2

237

M

8

H Needle 

Bearing, Transfe

8

x2

M

6

CDI

17

x10

1

CDI

9

1

Lathe/Turning 

Machine

1

0

197

52 1

CDI

17

x15

1

H Bearing, 

Transfer Shaft, S

6

M

6

USED 

$1.00/sq. 

foot for 

insulator ma

H Large Plate, 

Control Unit

17

M

7

Part Size 

after 

stamping 35 

L by 18 W b

1.8

2 1

M

Go to wires 

from motor

Unload Part

5

2

Drill & Chamfer 

Hole 1-30mm

26

1

CDI

26

1

H HV/HC Pwr 

Feed Wire Term 

2

M

0

Power Tool

289

4

H Housing, 

Planetary Set, W

2

M

2

Hand Tool

7

3

Quench - Post 

Heat Treat

15

5

Copper 

sheet is 

coated prior 

to stamping

Power Tool

46

4

Auto Tool 

Change

19

5

Turn Face 

Contoured

10

M

5

H Dowel Pin, 

Isolator

3

x2

M

3

Box Size 

190mm L x 

160mm W x 

70mm H

H Bolt, Speed 

Sensor, Traction 

23

x3

M

7

H Cover, Control 

Unit, Motor

31

M

6

Injection Molding 

Machine 55-150 

1

0

Blank 

weight 

0.339 lbs

Regrab Switch 

Harness Take-O

274

M

7

3.125" - 

1/4" Vinyl 

Tube: 

$0.0104

0.7

2 1

Power Screw

5

x12

4

CDI

6

1

H HV/HC Pwr 

Feed Wire Term 

7

x2

M

7

Power Screw

88

M

4

Raw 

Material 

Req 0.006 

lbs from Co

"Washing, 

Medium 

Size and/or 

Moderate C

First Fixture

1

0

Push In Place

10

2

H Small Plate, 

Control Units, Ra

2

M

0

H Output Shaft, 

Transfer Gear, R

2

M

0

H Isolator, 

Bumper, Raw M

2

M

0

Inj Mold Machine 

55-150 ton

1

0

H Shim, Traction 

Motor., Raw Mat

2

M

0

Drill and Tap 

Hole 1-30mm

11

x8

5

CDI

259

1

Set In Place

10

x2

M

1

H Large Plate, 

Control Unit, Sta

2

M

2

Wash Part

4

5

H HV/HC Power 

Conn Sleeve LH 

5

M

4

M

Plastic Ring 

Terminal 

Retainer: 

$0.04

16 Cavity 

Mold

Auto Tool 

Change

20

5

H Main Transfer 

Gear

3

M

4

H Stud, Cover 

Electronics

283

x7

M

6

Box Size 

167mm L x 

81mm W x 

25mm H

Thread Lead 

thru Seal

6

x6

2

Unload Part

28

2

One #4 

Gauge 

Round Male 

T erminal: $

H Stamping 

Insert, V, HV Tra

4

M

2

0

1 0

Load Part

3

3

45

15 1

Align to Clip

249

M

1

Part M anipulatio

8

3

Tap Hole 

13

x20

2

Power Screw

47

x3

M

4

Load Part

3

3

Power Screw

226

x2

M

4

Roll Gear Teeth

4

36.1

2 - 1.5mm 

Female 

Spade 

Terminals: 

Power Tool

208

4

147.6

65 4

Gear Hobbing 

Equipment

1

0

Auto Tool 

Change

10

5

First Fixture

1

0

Unclamp Part

25

1

44

19 1

Zinc 

Plating, 

Batched 

Processed

Auto Tool 

Change

21

5

CDI

33

x2

1

Raw 

material 

weight - 

3.6776 lbs

Clamp Part

3

3

1 Cavity 

Mold

Power Tool

138

4

H Insulator, 

Separator, Long

3

M

2

Raw 

Material 

Req 1.935 

lbs from Co

Clamp Part

3

3

Auto Tool 

Change

6

5

Turn Face 

Contoured

3

5

H Clamp, Bus 

Bar

223

M

6

H Current 

Sensor, 75

130

M

5

Box Size 

390mm L x 

130mm W x 

30mm H

Auto Tool 

Change

4

5

Regrab 

Weatherpak Sea

15

8

H Cover, Oil 

Cooler, Raw Mat

2

M

0

Press Size 

60 Ton 

Prog. Die 

Forge - near net

12

2

158.7

54 1

Turn Face 

Contoured

18

5

Induction Heatin

3

5

Part Size 

after 

stamping 

(70L by 47

CDI

231

1

106.25" 

#18 Gauge 

Wire: 

$0.1771

Auto Tool 

Change

25

5

Part M anipulatio

15

3

Blank 

weight 

0.022 lbs

H Main Transfer 

Gear, Forged

2

M

0

7.5

4 1

First Fixture

1

0

Turn OD 1-30m

9

1

H Bolt, Transfer 

Gear

5

x8

M

6

Box Size 

19mm L x 

8mm W x 

14mm H

0

1 0

Auto Tool 

Change

10

5

Blank 

weight 

0.624 lbs

249.5

191 1

Copper 

sheet is 

coated prior 

to stamping

Lathe/Turning 

Machine

1

0

Part M anipulatio

5

3

Set In Place

6

M

1

32 Cavity 

Mold

H Lower Bus Bar 

5, Raw Material

2

M

0

Hand Tool

4

3

H Transfer Shaft, 

Hobbed

2

M

2

Knurl & Cut 

Min OD

Turn OD Med 60

-100mm

9

3

Die Casting 0 - 

500 ton

1

0

Two 

Weather 

Pak Seals: 

$0.027

H Harnes 1,2

180

M

5

42.7

16 1

Power Screw

23

x4

M

4

Part M anipulatio

14

3

47.5

19 12

H Shim, Gen., 

Stamaped

2

M

2

Raw 

Material 

Req 0.0610 

lbs from Co

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

8 Cavity 

Mold

Bar stock 

weight 0.02 

lbs.

H Shim, Gen., 

Machined

2

M

2

0

1 0

Forge - near net

12

2

3.6

2 1

Hob Gear Teeth

4

57.4

M4 Holes

12.6

7 1

Blank 

weight 

0.180 lbs

Power Screw

123

x32

M

4

Turn OD Med 60

-100mm

22

3

0

1 0

1 Cavity 

Mold

Load Part

3

3

Press

1

0

H Aluminum 

Guide Post, Cont

7

x4

M

4

H Temp Sensor, 

Speed Sensor H

5

M

7

Unload Part

5

2

0

1 0

Auto Tool 

Change

10

5

H Stud, Small, 

Control Unit

22

x7

M

6

Part Size 

after 

stamping 

(76 L x 35 

Unclamp Part

5

1

Broach 

Splines

Set In Place

3

1

First Fixture

1

0

Turn OD 1-30m

3

x4

M

1

H Insert, CL, 

Transfer Block, T

5

M

2

H Housing, 

Planetary Set, H

10

M

4

Induction Heatin

3

5

H Trans Pass 

Thru Mount, Med

2

M

3

2,070.9

1047 54

0

1 0

Press Size 

60 Ton 

Prog. Die 

H Bolt, Control 

Module, Large

191

x4

M

4

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

H Cover, Oil 

Cooler, Heat Tre

114

M

4

839.5

330 45

H Lower Bus Bar 

2, Raw Material

2

M

0

Route Harness

238

M

4

Press Together

9

M

3

"Washing, 

SmallMedium 

Size and/or 

Set In Place

16

M

1

H Large Plate, 

Control Unit, Ma

2

M

7

Forge - near net

12

2

EC-400-AL 

Horizontal CNC 

1

M

0

Press Part in 

Hole

72

x6

M

3

6.6

2 1

228.7

180 1

M

Includes 

Bar Feeder

Drill Hole 1-

30mm

12

x3

M

1

Press Size 

25 Ton 

Progressive 

Die 

H Harness, 

Generator, Unpo

2

M

4

First Fixture

1

0

Two 1.0mm 

Female 

Terminals: 

$0.024

Part M anipulatio

14

3

1,515.9

530 100

Part Size 

after 

stamping 

(200L by 50

First Fixture

1

0

1 - 2 Cavity 

Unsealed 

Connector: 

$0.0270

H Bolt, Control 

Unit

144

x8

M

6

"Aluminum 

Diecasting, 

Small Size 

and/or Low 

Position Part

8

1

1.7

2 1

0.7

2 1

Inj Mold Machine 

55-150 ton

1

0

T5 quen pre

-aged 170 

hours room 

temp 11 ho

Press Together

14

3

Turn Center 

of Shaft

Induction Heatin

9

5

Apply Label

22

M

3

Drill ID, Cut 

to Length, 

Unload

Unclamp Part

14

1

Inj Mold Machine 

55-150 ton

1

0

Hand Tool

4

3

1.4

2 1

Auto Tool 

Change

6

5

50.6

23 2

Gear Rolling 

Equipment

1

0

CDI

118

1

First Fixture

1

0

Turn OD Med 60

-100mm

23

3

Position Part

14

1

H Bolt, Cover, 

Oil Cooler

115

x19

M

6

Connect 

Speed 

Sensor

Part Size 

after 

stamping 62 

L by 62 W b

Auto Tool 

Change

23

5

Drill & Chamfer 

Hole 1-30mm

30

M

1

Blank 

weight 

0.355 lbs

Turn End Face 

30-60mm

20

4

Press Together

9

3

H Harness, 

Speed Sensor, T

32

M

7

Power Tool

33

4

H Transfer Shaft, 

Traction Motor, 

2

M

2

Electroplate 

Process

4

3

Turn Face 

Contoured

14

5

CDI

5

x11

1

Cut to Length

13

1

Press Size 

60 Ton 

Prog. Die 

Snap Together

250

M

1

Stamping Press 

200-400 Ton 

1

0

H Scarf Seal, 

Gen Rotor

9

x2

M

8

Auto Tool 

Change

11

5

H Bearing, Gen 

Rotor, Front, Un

6

M

5

Turn OD Med 60

-100mm

5

3

Turn End Face 

30-60mm

18

4

Injection Molding 

Machine 55-150 

1

0

H Bus Bar, 

Large, Raw Mate

2

M

0

Power Screw

18

x13

M

4

Set In Place

4

x3

M

1

Hob Gear Teeth

4

72.3

1,023.3

536 11

132

50 1

CDI

76

1

Power Screw

290

x2

M

4

Drill and Tap 

Hole 1-30mm

16

x2

5

Auto Tool 

Change

13

5

Blank 

weight 

0.025 lbs

Power Screw

19

x3

M

4

0.6

2 1

Push In Place

4

2

Unclamp Part

20

1

Raw 

Material 

Req 0.006 

lbs from Co

Power Tool

53

4

Part Size 

after 

stamping 

(570 L by 2

Crimping Tool

10

4

Press Size 

60 Ton 

Prog. Die 

0.7

2 1

Power Tool

100

4

Load Part

3

3

Ground/Polished 

OD med

4

5

CDI

83

1

Washer Turbo 

Tunnel 

1

0

H Small Plate, 

Control Units, St

2

M

2

0

1 0

Power Screw

62

x3

M

4

Unload Part

5

2

H Shim, Traction 

Motor., Stamped

2

M

2

Part M anipulatio

8

3

Wash Part

4

5

Multi 

Spindle tool 

assumed 

for bolt hole

Regrab Negative 

Lead on Main TA

264

M

7

H Bolt, 

Generator Asm.

60

x3

M

7

NEED TO 

ESTABLIS

H AMOUNT

Blank 

weight 

0.458 lbs

Auto Tool 

Change

8

5

Auto Tool 

Change

29

5

H Base Plate, 

Control Unit, Ge

2

M

0

H Control Unit, 

Traction Motor

136

M

6

Auto Tool 

Change

17

5

H Insert, HV 

Transfer Block

7

x4

M

2

H Nut, Main 

Power Lead

265

M

6

Set In Place

4

x3

M

1

Zinc 

Plating, 

Batched 

Processed

"CNC Horz 

Mach, Auto 

Sml-Med 

Size and/or 

H HV/HC Control 

Harness, TPA

22

M

8

Unload Part

5

2

H Clip, Terminal 

Lead

9

M

6

32.8

14 6

Set In Place

3

1

492.4

188 12

Press

1

0

Set In Place

14

x2

M

1

Power Tool

284

4

Unload Part

5

2

Pallet Size 

400 mm 

square, 

1000 lb Cap

173

47 1

Wash Part

4

5

Blank 

weight 

0.048 lbs

229.7

181 1

EC-300-ML 

Horizontal CNC 

1

M

0

First Fixture

1

0

H Pressure 

Plate, Small, Co

11

x2

M

4

Stamping Press 

0-60 Ton 

1

0

Snap Together

23

1

First Fixture

1

0

CDI

85

1

Load Part

3

3

H Shim, Gen., 

Stamaped

2

M

0

Knurl OD

7

2

Copper 

sheet is 

coated prior 

to stamping

Auto Tool 

Change

17

5

Power Screw

171

x2

M

4

Part M anipulatio

11

3

Raw 

Material 

Req 0.032 

lbs from Co

Push in 

Electrical Conne

246

M

2

1 Cavity 

Mold

Route Harness

50

M

4

Drill Hole 1-

30mm

11

1

Power Screw

17

M

4

Reposition 

Cutting Tool

4

2

H Base Plate, 

Control Unit, Tra

2

M

0

H Washer, Shift 

Arm.

293

M

3

H Body, Trans 

Pass Thru Mount

4

M

0

H Board, Control 

Unit Generator

26

M

7

Quench - Post 

Heat Treat

15

5

Turn Face 

Contoured

5

5

Washer Duo 400 

Wash Rinse & D

1

0

Turn 

Threads 

Outer 

Diameter

Blank 

weight 

0.100 lbs

Unclamp Part

13

1

CDI

8

x7

1

Turn Threads

28

x4

2

Gear Face

H Bolt, Lower 

Bus Bars

165

x2

M

6

Power Tool

78

4

H HV/HC Power 

Conn Sleeve LH, 

2

M

3

Part M anipulatio

4

3

CDI

5

x7

1

Part Size 

after 

stamping 

(83L by 45

Push in 

Electrical Conne

188

M

2

Regrab 

Capacitor Senso

253

6

H Aluminum 

Guide Post, Cont

9

x2

M

4

First Fixture

1

0

Unload Part

7

2

Part M anipulatio

14

3

230.1

60 1

H Bolt, Harness, 

Generator

86

M

6

Part M anipulatio

14

3

Power Screw

159

x2

M

4

Stamping Press 

0-60 Ton 

1

0

H Outer Gear, 

Main Transfer S

2

M

2

Turn I/D Med 60-

100 mm

24

2

1.7

2 1

Apply RTV

142

M

2

H Planetary Set 

Asm.

3

M

6

Turn End Face 

30-60mm

18

4

Turn OD Med 60

-100mm

9

3

0

1 0

H Shift Position 

Sensor

287

M

2

Press Size 

200 Ton 

Progressive 

Die

H HV Transfer 

Block, Short

14

M

6

H Control Unit, 

Generator

143

M

5

29.1

14 5

Unload Part

27

2

Stamping Press 

0-60 Ton 

1

0

Solder terminals 

in place

27

x36

M

5

H Current 

Sensor, 22

125

M

5

H Aluminum 

Guide Post, Cont

2

M

0

Part Size 

after 

stamping 

(370 L by 1

Drill Hole 1-

30mm

11

1

248.5

190 1

First Fixture

1

0

Thread Lead 

thru Cavity

6

x8

2

H Standoff, 

Trans Pass Thru 

2

M

3

M4 Holes

Box size of 

finished part 

11 Dmm x 

7.5 Lmm

Stamping Press 

0-60 Ton 

1

0

Part Size 

after 

stamping 

(76 L x 35 

Part M anipulatio

8

3

Soldering Tool

11

4

150.8

60 1

Power Tool

240

4

Turn Outer 

Gear Profile

H Outer Gear, 

Main Transfer S

2

M

2

CDI

31

1

Hand Tool

10

3

Wash Part

4

5

H Stamping 

Insert, U, HV Tra

2

M

0

First Fixture

1

0

Tap Hole 

7

x8

2

H Gasket, Oil 

Cooler, Raw Mat

2

M

0

Raw 

Material 

Req 0.0610 

lbs from Co

M

"Injection 

Molding, 

Small Size 

and/or Low 

H Standoff, 

Trans Pass Thru 

2

M

0

174.1

59 1

H Bolt, Board, 

Control Unit Gen

28

x3

M

6

13.7

7 1

Clamp Part

4

3

H Large Plate, 

Control Unit, Ma

2

M

7

H Insert, HV 

Transfer Block

6

x5

M

2

Power Tool

235

4

H Output Shaft, 

Transfer Gear, M

2

M

2

H Bracket, 

Speed Sensor H

2

M

0

First Fixture

1

0

5.8

2 1

Auto Tool 

Change

4

5

Push In Place

5

M

2

CDI

205

1

CNC Turning 2 

Axis SL-10, 1.75

1

M

0

Blank 

weight 

0.060 lbs

H O-ring, Small, 

Terminal Lead

3

M

4

Load Part

3

3

H HV/HC Cable 

Conn Body

2

M

3

Unclamp Part

6

1

0.6

2 1

Power Tool

17

4

H Bolt, Small, 

Bell Housing As

99

x16

M

7

Power Tool

199

4

Part M anipulatio

11

3

H TACM Control 

Harness

17

M

8

Part Size 

after 

stamping 

(178L by 15

Hand Tool

7

3

Power Tool

24

4

H HV/HC Cable 

Conn Bushing, 

2

M

0

H HV/HC Power 

Conn Sleeve Se

3

M

6

0.7

2 1

Align to Holes

16

M

3

Induction Heatin

3

5

Press Size 

60 Ton 

Prog. Die 

H Large Plate, 

Control Unit, Wa

2

M

7

CDI

19

x6

1

Power Tool

61

4

Raw 

Material 

Req 0.034 

lbs from Co

H Lower Bus Bar 

1, Raw Material

2

M

0

H Stamping 

Insert, U, HV Tra

5

M

2

Part M anipulatio

11

3

Small wire 

is placed on 

before nut

Box Size 

18mm L x 

18mm W x 

7mm H

Remove Part

5

2

Crimping Tool

10

4

Box size of 

finished part 

11 Dmm x 

7.5 Lmm

Copper 

sheet is 

coated prior 

to stamping

CDI

254

1

CDI

22

x7

1

Press Size 

300 Ton 

Progressive 

Die

Clamp Part

3

3

Bar stock 

weight 0.02 

lbs.

H Bolt, Long, 

Control Unit, HV 

30

x2

M

6

"Injection 

Molding, 

Small Size 

and/or Low 

H Weatherpak 

Seal, Speed Sen

2

M

3

Part Size 

after 

stamping 

(140L by 10

Regrab, 

Harness, Genera

89

M

5

Auto Tool 

Change

8

5

Turn I/D 30-60 

mm

9

1

H Cover, Oil 

Cooler, Washed

2

M

2

Unclamp Part

26

1

Clamp Part

4

3

Power Tool

16

4

12

8 7

Plating 

Equipment

1

M

0

H Insert, 

Positive, HV Tra

4

M

2

H Pressure 

Plate, Large, Co

9

x2

M

4

Auto Tool 

Change

15

5

Load Part

3

3

0

1 0

H Weatherpak 

Seal, Speed Sen

2

M

0

Stamping Press 

60-200 Ton 

2

0

0.6

2 1

2 - 1mm 

Female 

Spade 

Terminals: 

Power Tool

29

4

Cut Groove sml

7

M

2

CDI

12

1

Load Part

3

3

Stamping Press 

0-60 Ton 

1

0

Load Part

3

3

5" #18 

Gauge 

Wire: 

$0.0083

Stamping Press 

0-60 Ton 

1

0

H Bolt, Clamp, 

Bus Bar

224

x2

M

6

H Bolt, Small, 

Rear Cover

103

x14

M

7

Pot Wiring 

Cavity

Drill Hole 1-

30mm

21

x4

1

Drill Hole 1-

30mm

10

x20

1

0.7

2 1

Blank 

weight 

0.182 lbs

Part Size 

after 

stamping 

(50L by 15

1.1

2 1

Turn OD 1-30m

5

1

44

19 1

H Terminal, 

Lead, Machined

2

M

4

First Fixture

1

0

H HV/HC Power 

Conn Sleeve RH

2

M

0

Push Seal in 

Place

4

3

Stamping Press 

0-60 Ton 

1

0

"CNC Horz 

Mach, Auto 

Sml-Med 

Size and/or 

Press Together

5

x2

M

3

51.2

23 6

Power Tool

6

4

Plating 

Equipment

1

M

0

Induction Heatin

9

5

H Large Plate, 

Control Unit, Ra

2

M

0

H Bolt, Capacitor 

Module Asm.

176

x4

M

6

Injection Molding 

Machine 55-150 

1

0

M5 Holes

Needle 

Bearing 

Race

Part M anipulatio

12

3

0

1 0

Part M anipulatio

8

3

Induction Heatin

9

5

Raw 

Material 

Req 0.011 

lbs from Co

Remove Part

4

2

Blank 

weight 

0.967 lbs

Press Size 

200 Ton 

Progressive 

Die

Press Together

7

M

3

Clamp Part

20

3

Power Tool

20

4

Turn OD Med 60

-100mm

5

3

Special Tool

10

6

M

H TACM 

Wire 

Closeout, 

Rear: $0.04

H Pressure 

Plate, Small, Co

2

M

0

Raw 

Material 

Req 0.006 

lbs from Co

1 Cavity 

Mold

Hand Tool

10

3

0.6

2 1

0.6

2 1

7.5

4 1

Clamp Part

22

3

Push in 

Electrical Conne

35

2

"Injection 

Molding, 

Small Size 

and/or Low 

Thread Lead 

thru Seal

4

x8

2

Press size 

is driven by 

length of 

part

Part M anipulatio

14

3

M

Lightly Bore 

Bolt Holes

Forging Press

1

0

Power Tool

15

4

Auto Tool 

Change

31

5

H Large Plate, 

Control Unit

11

x2

M

7

Inj Mold Machine 

55-150 ton

2

0

Milled face

3

1

First Fixture

1

0

Power Tool

257

4

Thermistor 

(Overmolde

d): $0.0516

Box Size: 

230mm L x 

130mm W x 

55mm H

Turn Face 

Contoured

21

5

Raw 

Material 

Req 0.0120 

lbs from Co

Power Screw

209

x3

M

4

Auto Tool 

Change

6

5

H Transfer Shaft 

Asm., Generator

69

M

6

H Bolt, Long, 

Control Unit, HV 

16

x4

M

6

Auto Tool 

Change

4

5

Power Screw

7

x8

M

4

0.7

2 1

Knurl OD

7

2

Basket Size 

15.75x18.5

0x25.50 

inches x 2

Pot Wiring 

Cavity

H External 

Harness, Genera

3

M

7

10 - 

0.64mm 

Female 

Spade Ter

CDI

6

1

H Generator 

Asm.

58

M

8

Drill & Chamfer 

Hole 1-30mm

16

x11

1

Crimp Connector

12

x10

3

Wash Part

4

5

Raw 

Material 

Req 0.525 

lbs from Co

Unclamp Part

15

1

Clamp Part

3

3

First Fixture

1

0

"CNC Horz 

Mach, Auto 

Sml-Med 

Size and/or 

M5 Holes

H Harness 3,4

185

M

2

Forging Press

1

0

Unclamp Part

34

1

0.7

2 1

H Isolator, 

Bumper

7

M

3

Turn Face 

Contoured

16

5

Power Tool

266

4

First Fixture

1

0

1.7

2 1

Roll forge - ring 

shaping

6

4

25.7

11 1

Press Size 

60 Ton 

Prog. Die 

Push In Place

5

M

2

Box size of 

finished part 

11 Dmm x 

7.5 Lmm

Turn End Face 

60-100mm

7

M

6

NEED 

WEIGHT 

ON HEAVY 

SCALE

H Lower Bus Bar 

1

148

M

4

Hand Tool

4

3

Power Tool

19

4

CDI

4

1

Hob Gear Teeth

4

18.7

Pallet Size 

400 mm 

square, 

1000 lb Cap

H Outer Gear, 

Main Transfer S

2

M

0

Blank 

weight 

0.180 lbs

1.7

2 1

H Cavity Plug, 

Weatherpak

3

x3

M

6

H Bracket, 

Traction Motor H

51

M

6

H Bolt, 

Disconnect Switc

270

M

8

Unclamp Part

5

1

Stamping Press 

0-60 Ton 

1

0

H Lower Bus Bar 

2

152

M

4

Unload Part

33

2

45

15 1

Power Screw

241

M

4

H Bolt, Harness 

Guide Large

228

x6

M

6

Power Tool

74

4

0.6

2 1

Auto Tool 

Change

6

5

7.6

2 1

Press Together

11

M

3

Auto Tool 

Change

27

5

Ground/Polished 

OD med

4

5

Furnace/Oven

1

0

88.3

20 1

Unclamp Part

5

1

Set In Place

10

x2

1

Auto Tool 

Change

10

5

Broach 

Inner 

Splines

"Injection 

Molding, 

Small Size 

and/or Low 

H HV Transfer 

Block, Tall, Raw 

2

M

0

Stamping Press 

0-60 Ton 

1

0

Position 

Connections in P

18

M

1

Raw 

Material 

Req 0.432 

lbs from Co

Stamping Press 

0-60 Ton 

1

0

H Transaxle 

Assembly

2

0

1 - 6 Cavity 

Unsealed 

Connector: 

$0.0810

Slide into Positio

11

x2

M

1

Hob Gear Teeth

4

39

16 Cavity 

Mold

H Weatherpak 

Seal, Generator 

2

M

0

USED 

$1.00/sq. 

foot for 

insulator ma

H Stamping 

Insert, U, HV Tra

2

M

0

Push in 

Electrical Conne

277

M

2

Quench - Post 

Heat Treat

15

5

M

NSK 

60/22UR 

22mm ID, 

44mm OD, 

0

1 0

Regrab 

Weatherpak Sea

4

8

Unclamp Part

5

1

Press Size 

200 Ton 

Progressive 

Die

Inj Mold Machine 

55-150 ton

1

0

CDI

26

1

H Insert Nut, HV 

Transfer Block

6

x3

3

H Stamping 

Insert, U, HV Tra

5

M

2

CNC Machine

1

0

Auto Tool 

Change

8

5

First Fixture

1

0

Unload Part

14

2

291.9

62 1

Load Part

3

3

Stamping Press 

200-400 Ton 

1

0

Press Together

4

3

Route Harness

233

M

4

Unload Part

14

2

Power Screw

196

x2

M

4

Turn OD 1-30m

9

1

CDI

12

x7

1

Raw 

Material 

Req 0.008 

lbs from Co

Broach Steel 3 ft 

lng tool

18

4.5

Wash Part

4

5

16 Cavity 

Mold

CDI

80

1

0.7

2 1

H HV/HC Pwr 

Conn Ground Sl

14

x2

M

4

H Heat Sink, 

Control Unit

19

M

4

24.6

12 1

Clamp Part

3

3

Remove Part

5

2

Auto Tool 

Change

12

5

Push In Place

16

2

CDI

201

1

Power Screw

151

x2

M

4

H Bolt, Current 

Sensor

126

M

6

Inj Mold Machine 

200-400 Ton

1

0

46.8

20 1

Cycle time 

is part 

specific

Thread Lead 

thru Seal

8

x2

2

H Bearing, Gen 

Rotor, Rear, Uns

2

M

5

Stamping Press 

60-200 Ton 

1

0

Press Together

11

3

1.8

2 1

Part Size 

after 

stamping 

(83L by 45

H Thermocouple 

Harn, Speed Se

7

M

7

Thread Lead 

thru Seal

8

x2

2

Regrab Positive 

lead on Main Po

260

M

7

H Transfer Shaft, 

Traction Motor, 

2

M

2

CDI

187

1

In-Line 

Washer

H Traction Motor 

Asm.

43

M

6

Load Part

3

3

Unclamp Part

5

1

H Internal Harns 

& Connectors, S

9

M

8

Power Screw

193

x4

M

4

Power Tool

104

4

50.6

23 2

H Lower Bus Bar 

3

156

M

4

1.7

2 1

Polish Fine 

Finish

H Tape, Doublesided, Isolator

6

M

7

Blank 

weight 

0.291 lbs

Power Tool

225

4

Broach 

Aluminum 3 ft ln

11

3

Position on Bus 

Bar

17

3

Unload Part

5

2

Hand Tool

13

3

Unload Part

5

2

8 Cavity 

Mold

H Cover, Control 

Unit, Generator, 

3

M

0

Mill Large Face

5

15

Part Size 

after 

stamping 

(250L by 21

Press size 

is driven by 

length of 

part

0.6

2 1

Blank 

weight 

4.268 lbs

Box Size 

63mm L x 

26mm W x 

9mm H

Power Screw

117

x19

M

4

H HV Transfer 

Block, Short, Ra

2

M

0

373.9

108 15

Auto Tool 

Change

8

5

Drilled and 

Chamfered 

holes

Blank 

weight 

0.221 lbs

H Clamp, Bus 

Bar, Molded

2

M

0

Washer Turbo 

Tunnel 

1

0

First Fixture

1

0

CDI

17

1

1.9

2 1

Push In Place

8

M

2

H Stamping 

Insert, V, HV Tra

4

M

2

Align to Base

6

2

H Bolt, Speed 

Sensor, Generat

17

x3

M

7

Press Size 

60 Ton 

Progressive

36.6

16 1

Part M anipulatio

19

3

Wash Part

4

5

Turn End 

Face & Max 

OD

433

124 18

Raw 

material 

weight - 

3.05 lbs

"Washing, 

Small Size 

and/or Low 

Complexity"

Washer Duo 400 

Wash Rinse & D

1

0

0

1 0

Auto Tool 

Change

21

5

Load Part

3

3

First Fixture

1

0

H Heat Sink, 

Control Unit, Ra

2

M

0

Part Size 

after 

stamping 

(50L by 15

Part Size 

after 

stamping 

(86 L by 46 

Position on Bus 

Bar

11

3

Plating 

Equipment

1

M

0

Power Screw

272

M

4

H Bolt, Main 

Power TACM

256

x3

M

7

H Weatherpak 

Seal, Speed Sen

2

M

3

H Insert, 

Positive, Tall Tra

2

M

0

Drill small 

holes

Load Part

3

3

Set O-ring in 

Place

4

M

2

CDI

12

1

69.3

11 1

First Fixture

1

0

H O-Ring, 

Generator Harne

3

M

7

Stamping Press 

0-60 Ton 

1

0

Power Tool

132

4

Power Screw

98

x2

M

4

H Housing, 

Electonics, Asm.

120

M

2

First Fixture

1

0

H Aluminum 

Guide Post, Cont

2

M

0

Power Screw

108

x4

M

4

H Gasket Trans 

Elec Cover

279

M

12

H Insert Nut, HV 

Transfer Block

6

x3

3

Push In Place

15

x2

2

1 Cavity 

Mold

Turn I/D Med 60-

100 mm

5

M

2

H Standoff, 

Trans Pass Thru 

2

M

3

Push in 

Electrical Conne

186

M

2

H Differntial Asm

63

M

5

Thread Lead 

thru Seal

10

x2

2

131

42 1

Part Size 

after 

stamping 

(140L by 84

Blank 

weight 

0.402 lbs

H HV Transfer 

Block, Tall, Tract

2

M

0

Roll Gear Teeth

4

19.5

Push in 

Electrical Conne

251

M

2

H Bolt, Housing, 

Plantary Set

11

x7

M

7

H Insert, 

Negative, Transf

4

M

2

Power Screw

16

x14

M

4

10.8

4 1

Turn End face 1-

30mm

10

M

2

Power Screw

95

x3

M

4

CDI

273

1

End face

1 Cavity 

Mold

Unclamp Part

5

1

Align to Hole

4

M

3

Plating 

Equipment

1

M

0

Copper 

sheet is 

coated prior 

to stamping

Lathe/Turning 

Machine

1

0

5" #18 

Gauge 

Wire: 

$0.0083

First Fixture

1

0

H Bolt, Bracket, 

Traction Motor H

52

x2

M

7

Stamping Press 

200-400 Ton 

1

0

134

49 1

Part M anipulatio

13

3

Bar stock 

weight 0.02 

lbs.

Power Screw

178

x4

M

4

Lathe/Turning 

Machine

1

0

Hand Tool

10

3

Power Tool

158

4

"Injection 

Molding, 

Small Size 

and/or Low 

Power Screw

167

x2

M

4

H Terminal, 

Lead, Cold Forg

2

M

4

Oblong 

milled holes

Part M anipulatio

16

3

49.7

19 12

Box Size 

19mm L x 

8mm W x 

14mm H

In-Line 

Washer

Push Seal in 

Place

4

3

Wash Part

4

5

H Output Shaft, 

Transfer Gear, H

2

M

2

H HV/HC Power 

Conn Sleeve RH 

3

M

4

Copper 

sheet is 

coated prior 

to stamping

Pallet Size 

300 mm 

square, 550 

lb Capacity

First Fixture

1

0

H Insert, Large, 

HV Terminal Blo

8

2

Box Size 

22mm L x 

12mm W x 

5mm H

Gear Hobbing 

Equipment

1

0

Auto Tool 

Change

4

5

CDI

19

1

H Bolt, Lower 

Bus Bars

157

x2

M

6

25.7

11 1

Load Part

3

3

Press Together

7

3

0

1 0

In-Line 

Washer

2 x 1.5mm 

Cavity 

Unsealed 

Connector: 

Milled face

18

x13

1

Power Screw

282

x15

M

4

Align to Bearing 

Race

59

M

3

10 Cavity 

Mold

Outer 

Speed 

Sensor 

Mountng Su

Washer Turbo 

Tunnel 

1

0

Multi-tool - 

tap (2) 

holes and 

chamfer the 

Roll forge - ring 

shaping

6

4

"Washing, 

SmallMedium 

Size and/or 

H HV/HC Control 

Harness, Seal

9

M

7

CDI

129

1

43.3

4 1

Part M anipulatio

12

3

CDI

91

1

Inj Mold Machine 

55-150 ton

1

0

Press Size 

25 Ton 

Progressive 

Die

H HV Transfer 

Block, Tall, Tract

13

M

6

0

1 0

Hand Tool

13

3

Power Screw

128

x2

M

4

Part Size 

after 

stamping 

(59 L by 24 

Part Size 

after 

stamping 

(83L by 45

47.5

19 12

Load Part

3

3

H Base Plate, 

Control Unit, Tra

2

M

0

H Gasket, Oil 

Cooler

113

M

4

Power Tool

110

4

195.4

55 1

H Harness, 

Generator

81

M

7

H Insert, Large, 

HV Terminal Blo

7

2

Box Size 

18mm L x 

18mm W x 

7mm H

Auto Tool 

Change

8

5

Power Screw

296

M

4

Clamp Part

3

3

Power Screw

267

M

4

First Fixture

1

0

Press Together

8

3

Stamping Press 

0-60 Ton 

1

0

CDI

21

1

2

2 1

First Fixture

1

0

Drill Hole 1-

30mm

4

x12

1

Turn Face 

Contoured

3

5

Push In Place

4

2

H Regrab 

Harness, Positio

17

10

Auto Tool 

Change

21

5

H Base Plate, 

Control Unit, Tra

2

M

3

Milled face

3

1

Wash Part

4

5

Soldering Tool

26

4

Swage

22

M

1

Load Part

3

3

Die Casting 0 - 

500 ton

1

0

1.8

2 1

H Bus Bar, Long

2

M

0

Regrab 

Weatherpak Sea

4

8

Unload Part

5

2

Regrab Harness 

TACM1

243

M

2

First Fixture

1

0

Raw 

Material 

Req 0.007 

lbs from Co

Regrab 

Weatherpak Sea

7

8

Apply RTV

135

M

2

12.6

7 1

Oblong 

milled holes

Press Size 

25 Ton 

Prog. Die 

359.7

103 15

H HV/HC Power 

Conn Sleeve Se

3

M

6

Auto Tool 

Change

6

5

Set O-ring in 

Place

14

M

2

medium 

batch/indivi

dual with 

special spra

Auto Tool 

Change

20

5

Push In Place

4

2

Die Casting 500 

- 1000 ton

1

0

Push in 

Electrical Conne

90

x2

M

2

34.9

8 7

Power Tool

18

4

Power Screw

258

x3

M

4

45

15 1

Press

3

0

Set In Place

20

M

1

NEED TO 

ESTABLIS

H AMOUNT

Part Size 

after 

stamping 

(166L by 10

Raw 

Material 

Req 0.008 

lbs from Co

Auto Tool 

Change

9

5

7.6

2 1

H Nut, Main 

Power Lead

261

M

6

H Stamping 

Insert, V, HV Tra

2

M

0

First Fixture

1

0

Stamping Press 

200-400 Ton 

1

0

"Injection 

Molding, 

Small Size 

and/or Low 

Turn OD Med 60

-100mm

7

3

Auto Tool 

Change

9

5

Clamp Part

3

3

H Housing, 

Planetary Set, R

2

M

0

H Bolt, Control 

Unit

137

x8

M

6

Turn OD Med 60

-100mm

20

3

Power Screw

163

x2

M

4

0

1 0

Raw 

Material 

Req 0.0150 

lbs from Co

Power Tool

97

4

CDI

34

1

Auto Tool 

Change

12

5

Unload Part

6

2

1.7

3 1

H Main Transfer 

Gear, Hobbed

2

M

2

Part Size 

after 

stamping 

(83L by 45

24.6

12 1

H HV/HC Power 

Conn Sleeve LH, 

2

M

3

Press

7

0

H Aluminum 

Guide Post, Cont

2

M

0

H Insert Nut, HV 

Transfer Block

6

x3

3

Position Part

8

M

1

Stamping Press 

200-400 Ton 

1

0

H Insert, Cover, 

Control Unit

2

x6

M

2

Load Part

3

3

First Fixture

1

0

Push in 

Electrical Conne

183

M

2

Power Tool

150

4

Press Size 

25 Ton 

Progressive 

Die

Blank 

weight 

0.567 lbs

0.6

2 1

Set In Place

8

x4

1

H Splice 

Terminal, 18 Ga

11

x10

M

9

Auto Tool 

Change

10

5

H Small Plate, 

Control Unit, Co

13

x2

M

4

Inj Mold Machine 

55-150 ton

1

0

4.5" #4 

Gauge 

Wire: 

$0.1313

H O-Ring, Speed 

Sensor Harness

3

M

7

Blank 

weight 

0.022 lbs

Unclamp Part

5

1

H Stud, Large, 

Control Unit

3

x12

M

6

Unload Part

5

2

Press Size 

200 Ton 

Progressive 

Die

4 Cavity 

Mold

Inj Mold Machine 

55-150 ton

1

0

Auto Tool 

Change

15

5

Turn Center 

of Shaft

Roll Gear Teeth

4

18

Stamping Press 

0-60 Ton 

1

0

Position on Stud

216

M

3

H Housing, 

Planetary Set, C

2

M

0

4.7

2 1

Unload Part

5

2

Auto Tool 

Change

22

5

CDI

184

1

H Main Power 

TACM

255

M

7

Cut Groove sml

11

2

Part Size 

after 

stamping 

(178L by 15

169.8

69 1

H Output Shaft, 

Transfer Gear

8

M

6

Die Casting 0 - 

500 ton

1

0

"Washing, 

Medium 

Size and/or 

Moderate C

Washer Duo 400 

Wash Rinse & D

1

0

Multi-tool - 

tap (2) 

holes and 

chamfer the 

Power Tool

122

4

Press Size 

60 Ton 

Progressive 

Die

H Base Plate, 

Control Unit, Tra

2

M

0

First Fixture

1

0

Remove Part

5

2

Load Part

3

3

NEED TO 

ESTABLIS

H 

MATERIAL 

CDI

14

1

Load Part

3

3

Pallet Size 

300 mm 

square, 550 

lb Capacity

Copper 

sheet is 

coated prior 

to stamping

H Large Plate, 

Control Unit, Ra

2

M

0

Auto Tool 

Change

10

5

H Clamp Isolator

221

M

6

Turn Face 

Contoured

3

5

Box Size 

80mm L x 

77mm W x 

77mm H

Box Size 

55mm L x 

16mm W x 

10mm H

First Fixture

1

0

CDI

16

x2

1

H Stamping 

Insert, W, HV Tr

3

M

2

Route Harness

33

M

4

H Transaxle Assembly

1-1