1.7 2 1

H Processor, LB Mitshubishi 3 x3 

# M 7 Drill Hole 1- 30mm 12 

# M 1 16 Cavity Mold H Bolt, Lower Bus Bars 169 x2 

# M 6 24.7 11 2

Forge - near net 12 2 H Bearing Small, Transfer Shaft, T 3

# M 6 0.7 2 1 Induction Heatin 3 5

Tap Hole 15 x3 

# M 2 171.5 52 1 0.7 2 1 0 1 0

EC-400-ML Horizontal CNC 1 

# M 0 0 1 0

Clamp Part 3 3 H Internal Harns & Connectors,S 9

# M 8 H Bus Bar, Short 13 

# M 4

44 19 1 Electroplate Process 4 3 One #4 Gauge Eyelet T erminal:$

PartM anipulatio 5 3 H Cover, Control Unit, Motor, Raw 3 

# M 0 1.8 2 1 Washer Duo 400 Wash Rinse &D 1 0 Power Tool 203 4

Hand Tool 10 3 H HV/HC Power Conn Sleeve RH 2 

# M 3 Reposition Cutting Tool 4 2

Auto Tool Change 12 5 Roll forge - ring shaping 6 4 Power Tool 12 4

CDI 19 x12

1 1 - 2 Cavity TPA: $0.030 H Capacitor Module, Asm. 175 

# M 7

Part Size after stamping (83L by25 First Fixture 1 0

Set In Place 12 x2 

# M 1 H Base Plate, Control Unit,Tra 2 

# M 3 Auto Tool Change 17 5 First Fixture 1 0
Power Tool 7 4

Stamping Press 0-60 Ton 1 0 Part Size after stamping ( 47L by 23 H Gasket, Housing, Electro 119 

# M 4 H Lower Bus Bar 4 160 

# M 4

Part Size after stamping (380L by17 Drill Hole 1- 30mm 11 1 H Regrab Harness,Positio 17 10 H Oil Pump Drive Asm. 5 

# M 5 H Main Housing Asm. 2 

# M 6 Push In Place 4 x2 2 Blank weight 0.139 lbs

Unclamp Part 18 1 H HV Transfer Block, Tall 24 

# M 6 H Control Unit, Generator 2 

# M 5 Unload Part 5 2 H Base Plate, Control Unit,Ge 2 

# M 3 Stamping Press 0-60 Ton 1 0

31 14 1 H HV Transfer Block, Short 25 

# M 6 Stamping Press 0-60 Ton 1 0 H Bolt, Bracket Harness 28 x2 

# M 6

CDI 19 x7

1 H Bus Bar Asm. 206 

# M 6

Stamping Press 200-400 Ton 1 0 Plating Equipment 1 

# M 0 Broach Aluminum 3 ftln 26 3

H Insert, Positive, HVTra 2 

# M 0 H Speed Sensor Harn, Generator 5 

# M 7
0.7 2 1
H Large Plate, Control Unit,Sta 2 

# M 2 Fill Potting Compond 3 

# M0.3

1 - 2 Cavity Connector Cover: $0.045 Forging Press 1 0

Wash Part 4 5 Turn OD Med 60 -100mm 5 3 Set In Place 3 x3 1 Part Size after stamping ( 47L by 23

Bearing Face and Step

Part Size after stamping (50L by 15 "Aluminum Diecasting, Small Med Size Blank weight 0.027 lbs

Part Size after stamping (200L by13 Press Together 4 3 Position Connections inP 18 1

45 15 1 Turn OD Med 60 -100mm 5 3 Position Part 12 1

Remove Part 5 2 Power Screw 285 x7 

# M 4

58.5" #18 Gauge Wire: $0.0975 H Bolt, Housing, Electronics, Asm 121 x32 

# M 6 Snap Together 276 

# M 1

Unload Part 15 2 Part Size after stamping (83L by25 H Speed Sensor Asm., Generator 15 

# M 6 Cycle time is part specific

Roll Gear Teeth 4 28.7 Knurl & Cut Min OD

Load Part 3 3 346.4 140 15
Peel Off AdhesiveBackin 4 4 Washer Duo 400 Wash Rinse &D 1 0 Snap Together 4 x5 1

Press Size 60 Ton Progressive Die H Insert, CL, Transfer Block,T 2 

# M 0 Clamp Part 3 3 0.6 2 1 Stamping Press 0-60 Ton 1 0 H Cover Plate, Control Unit,Ge 2 

# M 0 H Sticker, In formation,Con 21 

# M 5 H Weatherpak Seal, Generator 2 

# M 3

1.7 3 1 Power Tool 295 4

H Insert, Negative, HVTr 3 

# M 2 H Bolt, Lower Bus Bars 161 x2 

# M 6

H Label, Cover, Control Unit,Mot 35 

# M 7 Furnace/Oven 1 0

Turn End Face 30-60mm 20 4 Set In Place 8 

# M 1

46.6 18 13

Drill Hole 1- 30mm 4 x8 1 Stamping Press 60-200 Ton 2 0 8.5" - 10mm Fabric Tube: $0.0779 6 - 1mm Female Spade Terminals: Press Size 60 Ton Progressive Blank weight 0.035 lbs

Gear Hobbing Equipment 1 0 CDI 8 1

Clamp Part 3 3 Power Tool 271 4 H Cover, Rear, Asm. 102 

# M 7

H HV/HC Cable Conn Bushing, 2 

# M 3

Part Size after stamping (380L by17 0 1 0

Press Size 60 Ton Prog. Die CDI 147 1

Drill & Chamfer Hole 1-30mm 32 x3 

# M 1 Unload Part 35 2 31 14 1

6.6 2 1 CDI 140 1 H Bolt, Long, Rear Cover 109 x2 

# M 7

Hand Tool 13 3 CDI 19 x10

1 Raw Material Req 0.204 lbs fromCo H Bearing, Large, Transfer 10

# M 6

Chamfer ID 13 1

In-Line Washer "Aluminum Diecasting, Small Size and/or Low "Aluminum Diecasting, Small Size and/or Low

Power Tool 23 4

Auto Tool Change 6 5 0 1 0

Washer Duo 400 Wash Rinse &D 1 0 Power Tool 127 4 EC-400-AL Horizontal CNC 1 

# M 0
Cut Groove sml 5

# M 2

H Transfer Shaft, Traction Motor, 2 

# M 0 Press Size 200 Ton Progressive Die Cut to Length 13 1 Box Size 167mm L x 81mm W x 25mm H Power Tool 195 4

Turn End Face 30-60mm 7 4 Gear Rolling Equipment 1 0 Hand Tool 10 3 Tap Hole

14 

# M 2 CDI 55 1 Power Tool 177 4 0 1 0

Auto Tool Change 23 5 H Terminal Lead, M otor/Gen 71 x6 

# M 6 H Clip, Harness, Control Unit 3 x5 

# M 4 9.75" - 10mm Fabric Tube:$0.08 Unload Part 14 2 Box Size 28mm L x 28mm W x 13mm H H Harness, Speed Sensor,T 2 

# M 4

Auto Tool Change 13 5

First Fixture 1 0 Press Size 25 Ton Progressive Die 9.5 7 1
Turn Face Contoured 3 5 H Trans Pass Thru Mount,Spe 2 

# M 3 Thread Lead thru Cavity 6 x10 2 Power Tool 281 4



# M NSK 6906 30mm ID, 47mm OD, 9mm W First Fixture 1 0 1 Cavity Mold 1.7 2 1 H Splice Terminal, 18Ga 11 x8 

# M 9

Hand Tool 13 3 H O-ring, Large, Terminal Lead 13 

# M 4

Press Size 200 Ton Prog. Die

Unload Part 23 2 Align to Clip 275 1

Tap Hole 13 x17

2 Push in ElectricalConne 181 

# M 2

Raw Material Req 0.275 lbs fromCo

Cut Groove sml 30 x2

2

Press Size 200 Ton Progressive Die Stamping Press 60-200 Ton 1 0

Counter Bore Bolt Hole 18 x7 

# M 1 Regrab Traction Motor Harness 49 

# M 7
H Bus Bar, Short, RawMate 2 

# M 0

Quench - Post Heat Treat 15 5 Slide intoPositio 4 

# M 1

Unload Part 5 2 Power Tool 229 4

Auto Tool Change 6 5

Auto Tool Change 8 5 H Bolt, Harness Hold-down 198 x2 

# M 6 First Fixture 1 0 CDI 112 1 Align with Bearing 42 

# M 3 T5 quen pre -aged 170 hours room temp 11ho Power Screw 105 x14 

# M 4 34.2 2 1

Blank weight 0.062 lbs H Arm, Shift Pos. Sensor 292 

# M 6

CNC Turning 10" Odd Form 2 axis Manual CDI 40 1 H Harness Guide, LargeAs 227 

# M 6 First Fixture 1 0
H Standoff, Trans Pass Thru 2 

# M 3

Auto Tool Change 29 5

Hand Tool 7 3 H Bus Bar, Long 2 

# M 3

Quench - Post Heat Treat 15 5 H Pressure Plate, Large,Co 15 

# M 4 "Washing,SmallMedium Size and/or

"Washing, Small Size and/or Low Complexity" Blank weight 0.0500 lbs 914 223 13

Auto Tool Change 8 5

Auto Tool Change 14 5 Turn End Face 30-60mm 7 4 H Lower Bus Bar 4, Raw Material 2 

# M 0

Box Size 181mm L x 92mm W x 47mm H Press Size 25 Ton Progressive Die

Unload Part 26 2
CDI 8 1 1.7 2 1

Washer Duo 400 Wash Rinse &D 1 0 Push In Place 8 x2 2 First Fixture 1 0 H Gasket, Housing, Electro 2 

# M 0 H Bolt, Bus Bars, Control Module 202 x2 

# M 6
H Bus Bar,Larg 7

# M 4
Stamping Press 60-200 Ton 1 0 H Bracket, Harness Guide, 2 

# M 6

Turn OD Med 60 -100mm 20 3 239.7 186 1 0 1 0 Soldering Tool 13 4

CDI 11 x16

1 Turn Face Contoured 22 5 H Bolt, TACM1 Harness 234 

# M 7

H Transfer Shaft, Traction Motor, 2 

# M 2 H HV/HC Cable Conn Bushing 2 x3 

# M 3

Drill & Chamfer Hole 1-30mm 25 x2 

# M 1 "Injection Molding, Small Size and/or Low H Bolt, Control Unit Cover 18 x6 

# M 6

Apply Label 36 3 T5 quench out of die 11 hours 333F H Weatherpak Seal, Generator 2 

# M 0 0 1 0 Thread Lead thru Seal 6 x6 2

Press 1 0 56.6 20 3 Peel Off AdhesiveBackin 16 4

Blank weight 0.112 lbs H Output Shaft, Transfer Gear,F 2 

# M 2
H Cover Plate, Control Unit,Tra 2 

# M 0 H Bracket, Harness Guide, 2 

# M 0

Drill Hole 1- 30mm 21 x8

1 H Harness, TACM1 232 

# M 8

CDI 14 x16

1 Electroplate Process 4 3

Die Casting 0 - 500 ton 1 0 Unload Part

5 2 CDI 286 1
H Bolt, Board, Control Unit 14 x14 

# M 6 81.3 16 1 Potting Station 1 0

Blank weight 0.352 lbs Roll forge - ring shaping 6 4 Power Tool 212 4

H Weatherpak Seal, SpeedSen 2 

# M 0 Face of gear

EC-400-AL Horizontal CNC 1 

# M 0 Drill ID, Cut to Length, Unload

1 - TPA, Multi Cavity Small: $0.055 H Bolt, Medium, Bell HousingAs 96 x2 

# M 7

Auto Tool Change 19 5 H Housing, Planetary Set,M 2 

# M 2 H Shim, Generator,Wash 56

# M 6

PartM anipulatio 5 3 EC-300-ML Horizontal CNC 1 

# M 0 Part Size after stamping (59L by45 PartM anipulatio 5 3 First Fixture 1 0 Power Screw 111 x2 

# M 4 Solder Leads 14 x8 

# M 5

PartM anipulatio 10 3 Blank weight 0.068 lbs RTV Applicator 173 4

Auto Tool Change 12 5 Power Screw 146 x8 

# M 4 33.6 14 1

Stamping Press 0-60 Ton 1 0 CDI 189 1 CDI 291 1

Auto Tool Change 6 5 H Insert, Large, HV TerminalBlo 8 2 Push In Place 7

# M 2 CDI 197 1

CDI 5 x2 1 Power Tool 218 4

CNC Turning 2 Axis SL-20, Odd 1 

# M 0 Part Size after stamping (380L by84
Part Size after stamping (140L by 79 H Cover TransaxleElectr 278 

# M 7 H Insert, Terminal Lead 3

# M 3

H Housing, Planetary Set, Tr 2 

# M 2 Power Screw 24 x7

4 CNC Machine 1 0
H Stamping Insert, W, HVTr 2 

# M 0

Roll forge - ring shaping 6 4 Power Tool 162 4

First Fixture 1 0 Power Tool 116 4
H HV/HC Control Harness, SealM 2 

# M 0 Injection Molding Machine 55-150 1 0
Unclamp Part 5 1 Solder Leads 14 x10 

# M 5 "Injection Molding, Small Size and/or Low 5" - 1/4" Diam Fabric Covering: $0.0458 H Bracket, Speed SensorH 27

# M 6

1.9 2 1 H Transfer Shaft, Traction Motor 2 

# M 4 0 1 0

1 - 2 Cavity TPA: $0.030 H Board, Control Unit, TractionMo 10

# M 7

PartM anipulatio 11 3 Washer Duo 400 Wash Rinse &D 1 0 Power Screw 263 

# M 4 Power Tool 154 4 Press Size 300 Ton Progressive Die

Turn End Face & Max OD H Shim, Traction M otor., Machine 2 

# M 2

Drill and Tap Hole 1-30mm 4 x3 5 H Generator Coil Asm. 2 

# M 5 H External Harn & Seal,Generat 5

# M 7

Blank weight 0.589 lbs

Stamping Press 0-60 Ton 1 0 H Aluminum Guide Post,Cont 2 

# M 0 H HV/HC Pwr Conn Ground Sl 2 

# M 0 First Fixture 1 0

Load Part 3 3 Auto Tool Change 21 5 H Base Isolator, Raw Material 2

# M 0

H Nut, Transfer Shaft 15 

# M 6 CDI 242 1
Power Tool 4 4 Power Screw 230 x6 

# M 4

Raw material weight - 6.301 lbs H Bolt, TACM2 Harness 239 

# M 7
H Insulator, Separator, Large 9 

# M 4 Power Screw 32 x10 

# M 4

Raw material weight - 8.38 lbs Turn OD Med 60 -100mm 9 3 H Base Plate, Control Unit,Ge 2 

# M 3 H TACM Power Feed Wire 11 x2 

# M 6

Broach Aluminum 3 ftln 11 3

Part Size after stamping (140L by 10 Multi Spindle tool assumed for bolthole H Cover Plate, Control Unit,Ge 9 

# M 4 H Bolt, Lower Bus Bars 149 x2 

# M 6

H Transfer Shaft, Machined 2 

# M 2 Align to Housing 8

# M 3 H Cover, Oil Cooler, Trimmed 2 

# M 2

Raw Material Req 1.449 lbs fromCo 14 Cavity Mold Load Part 3 3

PartM anipulatio 5 3 Unclamp Part 11 1 H HV/HC Power Conn Sleeve LH, 2 

# M 0 H Transfer Shaft, Raw Material 2 

# M 0 Raw Material Req 0.006 lbs fromCo

Induction Heatin 3 5 Power Screw 30 x17 

# M 4 H Lower Bus Bar 6, Raw Material 2 

# M 0
Power Screw 8 x5 4 Stamping Press 0-60 Ton 1 0 1 - 2 Cavity Unsealed Connector: $0.0270 H Lower Bus Bar 3, Raw Material 2 

# M 0

H Large Plate, Control Unit,Wa 2 

# M 7 Soldering Tool 13 4 CDI 13 x8

1 0.7 2 1 First Fixture 1 0 Power Tool 192 4 Power Screw 133 x2 

# M 4 6 - 1mm Female Spade Terminals: Power Tool 22 4 USED $1.00/sq. foot for insulatorma Align to Clip 244 1

Auto Tool Change 12 5 1 2 1
Press Size 200 Ton Progressive Die Auto Tool Change 11 5

Turn Face Contoured 3 5

238.7 185 1 Hob Gear Teeth 4 36

CDI 14 x19

1 H Lower Bus Bar 5 164 

# M 4

Press Together 4

# M 3

Auto Tool Change 9 5 Press Size 25 Ton Progressive Die

Turn OD 1-

30m 5 1 Washer Med Batch specialno 1 0 H Processor, LB Mitshubishi 5 

# M 7 Power Tool 166 4

Auto Tool Change 15 5 Stamping Press 200-400 Ton 1 0 Fill Potting Compond 3 

# M0.2 Snap Together 245 

# M 1

H Bolt, Short, Control Unit 15 x9 

# M 6 H Bearing, Transfer Shaft, T 6 

# M 6 5.6 3 2 Push In Place 11 

# M 2

CDI 8 1

Set In Place 6 x3 

# M 1

Auto Tool Change 9 5 Press Size 200 Ton Progressive Die Press Size 25 Ton Progressive Die
Press Size 300 Ton Progressive Die 0 1 0

248 64 1 PartM anipulatio 16 3

45 15 1 50 18 4 H Insulator, Separator, Short 15

# M 4

Hand Tool 7 3 CDI 124 1

Blank weight 0.180 lbs 162.8 65 1 CDI 214 1 H Speed Sensor Asm. TractionM 21 

# M 8

Chamfer ID 24 1 H Bolt, Long, Bell HousingAs 93 x3 

# M 7

H Pressure Plate, Large,Co 3 

# M 0

Unload Part 6 2 Unclamp Part 5 1 Box Size 61mm L x 38mm W x 19mm H H Insert, Large, HV TerminalBlo 8 2

Drill & Chamfer Hole 1-30mm 16 x16

1 H Housing, Terminal Lead 5 

# M 4 894.1 390 53 RTV Applicator 134 4

Turn I/D Med 60- 100 mm 22 2 NEED TO ESTABLIS H AMOUNT Wash Part 4 5

H HV/HC Cable Conn Body,Mat 4 

# M 0

Mill MediumFac 23 

# M10 Swage 20

# M 1

H Insert, HV Transfer Block 7 x4 

# M 2 Position Behind Bus Bar 222 

# M 3 Blank weight 0.086 lbs Power Tool 262 4

Thread Lead thru Seal 4 x10 2 Drill and Tap Hole 1-30mm 4 x3 5 Power Screw 200 x2 

# M 4

H Transfer Shaft 2 

# M 3

Power Screw 21 x13

4 H Cover Plate, Control Unit,Tra 25 

# M 4

30.8 4 1 Inj Mold Machine 55-150 ton 1 0 Align to Holes 22 

# M 3 H Bolt, Harness 37

# M 6
Injection Molding Machine 55-150 1 0 H Cover, Oil Cooler, Cast 2 

# M 0

In-Line Washer Forge - near net 12 2



# M Includes Bar Feeder Apply RTV 174 

# M 2

16 Cavity Mold Power Screw 75 x6 

# M 4

Raw Material Req 0.149 lbs fromCo H Saftey Switch, CoverDisconnec 269 

# M 8 First Fixture 1 0

Polish Fine Finish Wash Part 4 5 1 - TPA, Multi Cavity Small: $0.045 Peel Off AdhesiveBackin 10 4 Inj Mold Machine 55-150 ton 1 0 H Housing, Terminal Lead, 2 

# M 0 Stamping Press 0-60 Ton 1 0

Unload Part 5 2 Stamping Press 200-400 Ton 1 0 H Main Transfer Gear, Forged 2 

# M 2 Power Screw 139 x8 

# M 4



# M Includes Bar Feeder

Load Part 3 3 Connect Speed Sensor

Load Part 3 3

Auto Tool Change 6 5 H HV Transfer Block, Short, Ra 1 

# M 0 Part Size after stamping (23 L x 23 CDI 28 x8

1 0 1 0

"Washing,SmallMedium Size and/or 14 Cavity Mold Stamping Press 200-400 Ton 1 0 H Body, Trans Pass Thru Mount 4

# M 0

16.25" #18 Gauge Wire: $0.0271 Push In Place 8 

# M 2 H Nut, Bus Bar to Main Module 217 x2 

# M 6

First Fixture 1 0
Swage Tool 19 3 Unload Part 5 2 1,241.8 456 105

PartM anipulatio 21 3 H Bolt, Terminal Lead to Wire 77 x6 

# M 7

Forging Trim Press 0 - 60 Ton 1 0 Stamping Press 0-60 Ton 1 0 249.8 57 1 RTV Applicator 141 4 Align to Bearing Race 64 

# M 3

7.5" - 1/4" Vinyl Tube: $0.0250 Part Size after stamping (218L by 12 10 Cavity Mold

Auto Tool Change 12 5 Blank weight 4.268 lbs H Bearing, Small, Transfer 13 

# M 6

56.5 21 1 First Fixture 1 0 Align Splines to Traction Motor 66

# M 3

CDI 18 1 5.8 2 1 92" #18 Gauge Wire: $0.1533 13.7 7 1

Box Size 46mm L x 33mm W x 26mm H Press Size 200 Ton Progressive Die

Electroplate Process 4 3 Push In Place 21 2

Raw Material Req 0.416 lbs fromCo H Insert, Cover, Control Unit 2 x6 

# M 2 CDI 179 1

medium batch/indivi dual with specialspra Remove Part 4 2 1 - 12 Cavity Unsealed Connector:

First Fixture 1 0 8 Cavity Mold H HV/HC Control Harness, TPAS 20 

# M 7

H Stamping Insert, V, HVTra 2 

# M 0 H Lower Bus Bar 6 168 

# M 4 First Fixture 1 0

Blank weight 0.180 lbs Regrab WeatherpakSea 7 8

H Outer Gear, Main TransferS 2 

# M 2 H Base Plate, Control Unit,Ge 2 

# M 0

H Pressure Plate, Large,Co 3

# M 0 Load Part 3 3
In-Line Washer

Clamp Part 16 3 Press Size 25 Ton Progressive Die Hand Tool 4 3

CDI 8 1 Turn OD 1- 30m 9 1 Push in Harness Clip on SmallTa 252 

# M 2



# M Flip Part Over Clamp Part 15 3 Gear profile and center section 33.75" #18 Gauge Wire: $0.0563 Push In Place 18 x2

2

Gear Hobbing Equipment 1 0 Regrab, Ground Harness 215 

# M 7

Blank weight 0.112 lbs Power Screw 204 x2 

# M 4

Stamping Press 0-60 Ton 1 0 Electroplate Process 4 3 Regrab Harness TACM2 248 

# M 2 Blank weight 0.013 lbs Align with Bearing 57 

# M 3 Power Screw 236 

# M 4 Wash Part 4 5 Position Part 6 1

NEED TO ESTABLIS H MATERIAL Auto Tool Change 24 5 Power Screw 54 x2 

# M 4

Box Size 22mm L x 22mm W x 7mm H Milled face 3 1

Raw Material Req 0.275 lbs fromCo 242 64 5

Box Size: 210mm L x 130mm W x 55mm H

22.7 2 1 H Bolt, Control Module, Small 194 x2 

# M 6

CDI 13 x2

1 Box Size 46mm L x 35mm W x 26mm H Power Screw 30 x2 

# M 4

H Bolt, Board, Control Unit 27 x14 

# M 6 H Bolt, Short, Control Unit,He 21 x4 

# M 6 Box Size 50mm L x 50mm W x 35mm H Power Screw 79 x6 

# M 4 0.6 2 1

13.7 7 1 Power Screw 25 x3 

# M 4 CDI 247 1

Stamping Press 0-60 Ton 1 0 Push In Place 12 x2

2

Auto Tool Change 27 5 Auto Tool Change 12 5

Drill Hole 1- 30mm 10 x17

1 CDI 8 x11 1 Cut to Length 13 1 Blank weight 0.196 lbs

Press Size 200 Ton Progressive Die 0.6 2 1

Box Size 167mm L x 83mm W x 44mm H Auto Tool Change 25 5 74.6 26 4

Box Size 22mm L x 22mm W x 7mm H Copper sheet is coated prior to stamping H Thermocouple Harn, Generator 7

# M 7

Lathe/Turning Machine 1 0 Align to Bearing Race 44 

# M 3 Raw Material Req 0.005 lbs fromCo

Drill ID, Cut to Length, Unload Blank weight 0.037 lbs

Hand Tool 4 3 Copper sheet is coated prior to stamping H Main Transfer Gear, Machined 2 

# M 2 CDI 31 1 Turn End Face & Max OD Power Screw 213 x2 

# M 4

H Bracket, Traction MotorH 2 

# M 0 Tap Hole 7 x12 2

Washer Turbo Tunnel 1 0 H Bolt, Bus Bar Asm. 207 x3 

# M 6
H Standoff, Trans Pass Thru 2 

# M 3

Unclamp Part 5 1 H Stud, Large, Control Unit 19 x13 

# M 6 Power Tool 94 4 Push In Place 16

# M 2

Load Part 3 3 Raw material weight - 9.55 lbs 1.7 2 1

Milled face 18 x11

1 Press Size 60 Ton Prog. Die

222.5 59 1 Auto Tool Change 23 5 10 Cavity Mold Push In Place 6 2

Load Part 3 3 Bearing Standoff Part Size after stamping (90 L by 29 24.7 11 2
Input cycle time from spread sheet inact

Bearing Standoff Stamping Press 200-400 Ton 1 0
Forging Press 1 0

Auto Tool Change 4 5

1 - 16 Cavity Unsealed Connector: Auto Tool Change 15 5 H External Harn & Seal, SpeedS 5 

# M 7

Shaft Face Bearing face and spline OD Power Screw 219 x2 

# M 4 Power Screw 101 x16 

# M 4 H Weatherpak Seal, Generator 2 

# M 3 H Bolt, Medium, Rear Cover 106 x4 

# M 7

Gear Rolling Equipment 1 0 H Transfer Shaft Asm., Traction M 65

# M 6

CDI 5 x2 1 H Insert, Negative,Transf 2 

# M 0

Auto Tool Change 25 5 H Bearing, Transfer Shaft, L 3 

# M 6

Power Screw 34 x6 

# M 4
1 - 6 Cavity Unsealed Connector: $0.0810 Press Size 60 Ton Progressive Power Tool 31 4

Induction Heatin 9 5 418.7 119 18

"CNC Horz Mach, Man Sml Size and/or Low Power Tool 170 4 H Generator Rotor Asm. 3 

# M 7

Part Size after stamping (200L by50 Roll Gear Teeth 4 9.4 Clamp Part 17 3

First Fixture 1 0 H Control Module Asm. 190 

# M 10 Part Size after stamping (74 L by 20

Inj Mold Machine 55-150 ton 1 0

Hand Tool 7 3 H Transfer Shaft, Forged 2 

# M 2 Push in ElectricalConne 84 2

Knurl OD 7 2

Multi-tool - tap (2) holes and chamfer the Auto Tool Change 6 5 920.1 350 20

Turn End Face 30-60mm 7 4 CDI 14 x7

1 H Cover, Oil Cooler,Machine 2 

# M 2

Gear Rolling Equipment 1 0

CDI 22 x3

1
Seal Guide 10 0 Solder terminals in place 12 x36

5 Route Harness 82 

# M 4

16 Cavity Mold Remove Part 5 2 Power Tool 107 4

PartM anipulatio 8 3 Stamping Press 0-60 Ton 1 0

PartM anipulatio 5 3

6.5" - 1/4" Vinyl Tube: $0.0217 H Bushing, Oil Pump Drive 7

# M 4

H Heat Sink, Control Unit,Cas 2 

# M 0 Power Tool 87 4

Zinc Plating, Batched Processed

H Stamping Insert, W, HVTr 2 

# M 0 H Terminal, Lead, RawMater 2 

# M 0

Auto Tool Change 10 5 "CNC Horz Mach, Man Sml Size and/or Low Drilled and Chamfered holes 

# M Terminal Align Guide Pin: $0.03 Position on Bus Bar 5 3

2 - 1mm Female Spade Terminals: Blank weight 0.406 lbs
56.5 21 1

Copper sheet is coated prior to stamping Load Part 3 3

Insert, Positive, Tall TransferBlc 3 

# M 2 Crimp Connector 12 x8

3

Broach Inner Splines 95.4 35 6
H Processor, RB Mitshubishi 7 

# M 7

Blank weight 0.352 lbs Drill & Chamfer Hole 1-30mm 13 x8

1 Power Screw 20 x6 

# M 4

Broach Steel 3 ft lng tool 24 4.5 CDI 20 1 First Fixture 1 0

Turn OD Med 60 -100mm 14 3

Basket Size 15.75x18.5 0x25.50 inches x 2 H Processor, LX Mitshubishi 3 x3 

# M 7 H Cover, Control Unit, Generator 17 

# M 6

CDI 11 x19

1 Press Together 5 3

H Outer Gear, Main TransferS 2 

# M 2 CDI 220 1

177.5 54 1
1.7 2 1 92.4 37 6

H Processor, RB Mitshubishi 5 x3 

# M 7 0 1 0 H Bolt, Lower Bus Bars 153 x2 

# M 6 Press Size 25 Ton Progressive Die Part Size after stamping (67 L by 55

Gear Hobbing Equipment 1 0 Forging Press 1 0 H Bolt, Short, Control Unit, HV 29 x8 

# M 6 CDI 48 1

Reposition Cutting Tool 4 2 Set In Place 12 x2 

# M 1
Load Part 3 3 "Injection Molding, Small Size and/or Low Hand Tool 4 3 H Nut, Shift Arm 294 

# M 6
Part Size after stamping (138L by55 Set In Place 18 

# M 1 CDI 6 1 Press Size 25 Ton Progressive Die Pallet Size 400 mm square, 1000 lbCap

Clamp Part 13 3 Blank weight 0.027 lbs

Turn End Face 30-60mm 16 4 First Fixture 1 0 Unload Part 5 2 Power Screw 13 x7 

# M 4

Raw Material Req 0.347 lbs fromCo CDI 36 1 H Bolt, Shift Pos. Sensor 288 x2 

# M 6 "Injection Molding, Small Size and/or Low H Clamp, Bus Bar, RawMateri 2 

# M 0
H Insert, HV Transfer Block 7 x4 

# M 2 Stamping Press 0-60 Ton 1 0

H Speed Sensor Harn, SpeedSe 9

# M 7 H Stud, Small, Control Unit 6 x5 

# M 6 Inj Mold Machine 55-150 ton 1 0

Multi-tool - tap (2) holes and chamfer the H Stamping Insert, W, HVTr 3 

# M 2 First Fixture 1 0 H Standoff, Trans Pass Thru 2 

# M 0 Turn OD 1- 30m 5 1 0.7 2 1

42.7 16 1 H Base Plate, Control Unit,Ge 2 

# M 0 14,935.4 5373 719

Mill Face 28 

# M 2 H HV/HC Power Conn Sleeve RH 2 

# M 3 Box Size 22mm L x 22mm W x 9.5mm H

Hand Tool 13 3 199.1 66 3

Auto Tool Change 10 5 H Shim, Traction Motor 41 

# M 6 Power Tool 145 4

Push In Place 4 x3 

# M 2 H Nut, Bus Bar to Cap. 211 x2 

# M 6

Knurl & Cut Min OD H Bolt Trans Axle Cover 280 x15 

# M 4 CDI 210 1 Power Tool 38 4

Blank weight 0.182 lbs PartM anipulatio 5 3 Turn I/D 30-60 mm 24 1

Injection Molding Machine 55-150 1 0 T5 quench out of die 11 hours 333F

31 14 1 37 13 4

Part Size after stamping 46 L by 56 W b First Fixture 1 0

Unclamp Part 32 1 CDI 268 1

Power Tool 29 4 Stamping Press 60-200 Ton 1 0

Face of Gear

H Insert Nut, HV Transfer Block 5 x4 2 Regrab WeatherpakSea 15 8

Turn End Face 30-60mm 7 4 H Bell Housing Asm. 92 

# M 7 Power Screw 39 

# M 4 CDI 172 1

Drill small holes Align to Splines 70 

# M 3

Copper sheet is coated prior to stamping H Bolt, Current Sensor 131 

# M 6

Turn OD Med 60 -100mm 9 3 Induction Heatin 9 5 H Main Transfer Gear Asm. 67 

# M 7 First Fixture 1 0

Splines

PartM anipulatio 14 3 CNC Turning 2 Axis SL-10,1.75 1 

# M 0

H External Harness, Speed 3

# M 7 H Bolt, Control Unit Cover 32 x6 

# M 6 H Bolt, Terminal Lead 73 x6 

# M 6 H Bolt, Traction Motor Asm. 45 x3 

# M 7 H HV/HC Pwr Conn Ground Sl 2 

# M 3

Gear Rolling Equipment 1 0 187.5 79 2

Press Size 200 Ton Prog. Die 0 1 0 Press Size 300 Ton Progressive Die

PartM anipulatio 11 3

H Insert, Negative, HVTr 2 

# M 0 Unclamp Part 27 1 25 ton press CDI 182 1

Washer Med Batch specialno 1 0 Power Screw 155 x2 

# M 4 1 Cavity Mold

Wash Part 4 5 Combp Tool PartM anipulatio 19 3 Align to Bearing Race 68 

# M 3
8 - 0.64mm Female Spade Terminals:$ 14" 18 Gauge Wire: $0.0233

Auto Tool Change 17 5 H Cavity Plug, Weatherpak 3 x2 

# M 6 0 1 0 H Harness, TACM2 237 

# M 8

H Needle Bearing,Transfe 8 x2 

# M 6

CDI 17 x10

1 CDI 9 1

Lathe/Turning Machine 1 0 197 52 1

CDI 17 x15

1 H Bearing, Transfer Shaft,S 6 

# M 6 USED $1.00/sq. foot for insulatorma H Large Plate, Control Unit 17 

# M 7

Part Size after stamping 35 L by 18 W b 1.8 2 1 

# M Go to wires from motor

Unload Part 5 2

Drill & Chamfer Hole 1-30mm 26 1

CDI 26 1 H HV/HC Pwr Feed Wire Term 2

# M 0 Power Tool 289 4 H Housing, Planetary Set, W 2 

# M 2

Hand Tool 7 3

Quench - Post Heat Treat 15 5 Copper sheet is coated prior to stamping Power Tool 46 4

Auto Tool Change 19 5

Turn Face Contoured 10 

# M 5 H Dowel Pin, Isolator 3 x2 

# M 3

Box Size 190mm L x 160mm W x 70mm H H Bolt, Speed Sensor, Traction 23 x3 

# M 7

H Cover, Control Unit, Motor 31 

# M 6

Injection Molding Machine 55-150 1 0 Blank weight 0.339 lbs Regrab Switch Harness Take-O 274 

# M 7 3.125" - 1/4" Vinyl Tube: $0.0104

0.7 2 1 Power Screw 5 x12 4

CDI 6 1 H HV/HC Pwr Feed Wire Term 7 x2 

# M 7 Power Screw 88 

# M 4

Raw Material Req 0.006 lbs fromCo "Washing, Medium Size and/or ModerateC First Fixture 1 0 Push In Place 10 2

H Small Plate, Control Units,Ra 2 

# M 0 H Output Shaft, Transfer Gear,R 2 

# M 0 H Isolator, Bumper, RawM 2 

# M 0

Inj Mold Machine 55-150 ton 1 0 H Shim, Traction Motor., RawMat 2 

# M 0

Drill and Tap Hole 1-30mm 11 x8

5 CDI 259 1

Set In Place 10 x2 

# M 1

H Large Plate, Control Unit,Sta 2 

# M 2 Wash Part 4 5 H HV/HC Power Conn Sleeve LH 5 

# M 4 

# M Plastic Ring Terminal Retainer: $0.04

16 Cavity Mold Auto Tool Change 20 5 H Main Transfer Gear 3

# M 4 H Stud, Cover Electronics 283 x7 

# M 6

Box Size 167mm L x 81mm W x 25mm H Thread Lead thru Seal 6 x6 2 Unload Part 28 2 One #4 Gauge Round Male T erminal:$

H Stamping Insert, V, HVTra 4 

# M 2 0 1 0

Load Part 3 3 45 15 1 Align to Clip 249 

# M 1

PartM anipulatio 8 3

Tap Hole 13 x20

2 Power Screw 47 x3 

# M 4

Load Part 3 3 Power Screw 226 x2 

# M 4

Roll Gear Teeth 4 36.1 2 - 1.5mm Female Spade Terminals: Power Tool 208 4 147.6 65 4

Gear Hobbing Equipment 1 0 Auto Tool Change 10 5 First Fixture 1 0

Unclamp Part 25 1 44 19 1

Zinc Plating, Batched Processed Auto Tool Change 21 5

CDI 33 x2

1 Raw material weight - 3.6776 lbs Clamp Part 3 3 1 Cavity Mold Power Tool 138 4
H Insulator, Separator, Long 3 

# M 2 Raw Material Req 1.935 lbs fromCo

Clamp Part 3 3 Auto Tool Change 6 5

Turn Face Contoured 3 5 H Clamp, Bus Bar 223 

# M 6 H Current Sensor, 75 130 

# M 5 Box Size 390mm L x 130mm W x 30mm H

Auto Tool Change 4 5 Regrab WeatherpakSea 15 8 H Cover, Oil Cooler, RawMat 2 

# M 0

Press Size 60 Ton Prog. Die Forge - near net 12 2 158.7 54 1 Turn Face Contoured 18 5 Induction Heatin 3 5 Part Size after stamping (70L by47 CDI 231 1

106.25" #18 Gauge Wire: $0.1771 Auto Tool Change 25 5

PartM anipulatio 15 3 Blank weight 0.022 lbs

H Main Transfer Gear, Forged 2 

# M 0 7.5 4 1 First Fixture 1 0

Turn OD 1-30m 9 1 H Bolt, Transfer Gear 5 x8 

# M 6 Box Size 19mm L x 8mm W x 14mm H

0 1 0 Auto Tool Change 10 5
Blank weight 0.624 lbs 249.5 191 1

Copper sheet is coated prior to stamping Lathe/Turning Machine 1 0

PartM anipulatio 5 3 Set In Place 6 

# M 1 32 Cavity Mold H Lower Bus Bar 5, Raw Material 2 

# M 0

Hand Tool 4 3 H Transfer Shaft, Hobbed 2 

# M 2 Knurl & Cut Min OD
Turn OD Med 60 -100mm 9 3 Die Casting 0 - 500 ton 1 0 Two Weather Pak Seals: $0.027 H Harnes 1,2 180 

# M 5

42.7 16 1 Power Screw 23 x4 

# M 4

PartM anipulatio 14 3 47.5 19 12 H Shim, Gen., Stamaped 2 

# M 2 Raw Material Req 0.0610 lbs fromCo

"Aluminum Diecasting, Small Size and/or Low 8 Cavity Mold

Bar stock weight 0.02 lbs. H Shim, Gen., Machined 2 

# M 2 0 1 0 Forge - near net 12 2 3.6 2 1

Hob Gear Teeth 4 57.4 M4 Holes

12.6 7 1 Blank weight 0.180 lbs Power Screw 123 x32 

# M 4

Turn OD Med 60 -100mm 22 3 0 1 0

1 Cavity Mold Load Part 3 3 Press 1 0

H Aluminum Guide Post,Cont 7 x4 

# M 4
H Temp Sensor, Speed SensorH 5 

# M 7 Unload Part 5 2 0 1 0

Auto Tool Change 10 5

H Stud, Small, Control Unit 22 x7 

# M 6 Part Size after stamping (76 L x 35

Unclamp Part 5 1 Broach Splines

Set In Place 3 1 First Fixture 1 0

Turn OD 1-

30m 3 x4 

# M 1 H Insert, CL, Transfer Block,T 5 

# M 2 H Housing, Planetary Set,H 10 

# M 4

Induction Heatin 3 5 H Trans Pass Thru Mount,Med 2 

# M 3 2,070.9 1047 54 0 1 0

Press Size 60 Ton Prog. Die H Bolt, Control Module, Large 191 x4 

# M 4

CNC Turning 2 Axis SL-10,1.75 1 

# M 0 H Cover, Oil Cooler, HeatTre 114 

# M 4 839.5 330 45 H Lower Bus Bar 2, Raw Material 2 

# M 0 Route Harness 238 

# M 4

Press Together 9

# M 3 "Washing,SmallMedium Size and/or Set In Place 16 

# M 1
H Large Plate, Control Unit,Ma 2 

# M 7 Forge - near net 12 2

EC-400-AL Horizontal CNC 1 

# M 0 Press Part in Hole 72 x6 

# M 3

6.6 2 1
228.7 180 1 

# M Includes Bar Feeder

Drill Hole 1- 30mm 12 x3 

# M 1 Press Size 25 Ton Progressive Die H Harness, Generator, Unpo 2 

# M 4

First Fixture 1 0 Two 1.0mm Female Terminals: $0.024

PartM anipulatio 14 3 1,515.9 530 100

Part Size after stamping (200L by50 First Fixture 1 0

1 - 2 Cavity Unsealed Connector: $0.0270 H Bolt, Control Unit 144 x8 

# M 6

"Aluminum Diecasting, Small Size and/or Low Position Part 8 1

1.7 2 1

0.7 2 1 Inj Mold Machine 55-150 ton 1 0 T5 quen pre -aged 170 hours room temp 11ho

Press Together 14 3 Turn Center of Shaft

Induction Heatin 9 5 Apply Label 22 

# M 3
Drill ID, Cut to Length, Unload

Unclamp Part 14 1 Inj Mold Machine 55-150 ton 1 0 Hand Tool 4 3 1.4 2 1

Auto Tool Change 6 5 50.6 23 2

Gear Rolling Equipment 1 0 CDI 118 1

First Fixture 1 0 Turn OD Med 60 -100mm 23 3 Position Part 14 1 H Bolt, Cover, Oil Cooler 115 x19 

# M 6 Connect Speed Sensor Part Size after stamping 62 L by 62 W b

Auto Tool Change 23 5

Drill & Chamfer Hole 1-30mm 30 

# M 1 Blank weight 0.355 lbs

Turn End Face 30-60mm 20 4 Press Together 9 3 H Harness, Speed Sensor,T 32 

# M 7

Power Tool 33 4 H Transfer Shaft, Traction Motor, 2 

# M 2 Electroplate Process 4 3 Turn Face Contoured 14 5 CDI 5 x11 1

Cut to Length 13 1 Press Size 60 Ton Prog. Die Snap Together 250 

# M 1
Stamping Press 200-400 Ton 1 0

H Scarf Seal, Gen Rotor 9 x2 

# M 8

Auto Tool Change 11 5 H Bearing, Gen Rotor, Front,Un 6

# M 5 Turn OD Med 60 -100mm 5 3
Turn End Face 30-60mm 18 4

Injection Molding Machine 55-150 1 0 H Bus Bar, Large, RawMate 2

# M 0

Power Screw 18 x13 

# M 4 Set In Place 4 x3 

# M 1 Hob Gear Teeth 4 72.3 1,023.3 536 11

132 50 1 CDI 76 1 Power Screw 290 x2 

# M 4

Drill and Tap Hole 1-30mm 16 x2

5 Auto Tool Change 13 5

Blank weight 0.025 lbs Power Screw 19 x3 

# M 4

0.6 2 1 Push In Place 4 2

Unclamp Part 20 1 Raw Material Req 0.006 lbs fromCo Power Tool 53 4 Part Size after stamping (570 L by2 Crimping Tool 10 4

Press Size 60 Ton Prog. Die 0.7 2 1 Power Tool 100 4

Load Part 3 3

Ground/Polished OD med 4 5 CDI 83 1 Washer Turbo Tunnel 1 0

H Small Plate, Control Units,St 2 

# M 2

0 1 0 Power Screw 62 x3 

# M 4

Unload Part 5 2 H Shim, Traction Motor., Stamped 2 

# M 2

PartM anipulatio 8 3 Wash Part 4 5

Multi Spindle tool assumed for bolthole Regrab Negative Lead on MainTA 264 

# M 7 H Bolt, Generator Asm. 60 x3 

# M 7 NEED TO ESTABLIS H AMOUNT

Blank weight 0.458 lbs Auto Tool Change 8 5

Auto Tool Change 29 5 H Base Plate, Control Unit,Ge 2 

# M 0 H Control Unit, Traction Motor 136 

# M 6

Auto Tool Change 17 5 H Insert, HV Transfer Block 7 x4 

# M 2 H Nut, Main Power Lead 265 

# M 6

Set In Place 4 x3 

# M 1

Zinc Plating, Batched Processed "CNC Horz Mach, Auto Sml-Med Size and/or H HV/HC Control Harness, TPA 22 

# M 8

Unload Part 5 2 H Clip, Terminal Lead 9

# M 6 32.8 14 6

Set In Place 3 1 492.4 188 12

Press 1 0 Set In Place 14 x2 

# M 1 Power Tool 284 4

Unload Part 5 2 Pallet Size 400 mm square, 1000 lbCap 173 47 1 Wash Part 4 5

Blank weight 0.048 lbs 229.7 181 1

EC-300-ML Horizontal CNC 1 

# M 0 First Fixture 1 0 H Pressure Plate, Small, Co 11 x2 

# M 4 Stamping Press 0-60 Ton 1 0 Snap Together 23 1 First Fixture 1 0 CDI 85 1 Load Part 3 3

H Shim, Gen., Stamaped 2 

# M 0 Knurl OD 7 2 Copper sheet is coated prior to stamping

Auto Tool Change 17 5 Power Screw 171 x2 

# M 4

PartM anipulatio 11 3 Raw Material Req 0.032 lbs fromCo Push in ElectricalConne 246 

# M 2

1 Cavity Mold Route Harness 50 

# M 4

Drill Hole 1- 30mm 11 1
Power Screw 17 

# M 4

Reposition Cutting Tool 4 2 H Base Plate, Control Unit,Tra 2 

# M 0 H Washer, Shift Arm. 293 

# M 3

H Body, Trans Pass ThruMount 4 

# M 0 H Board, Control Unit Generator 26 

# M 7 Quench - Post Heat Treat 15 5
Turn Face Contoured 5 5

Washer Duo 400 Wash Rinse &D 1 0 Turn Threads Outer Diameter Blank weight 0.100 lbs

Unclamp Part 13 1

CDI 8 x7 1 Turn Threads 28 x4

2 Gear Face H Bolt, Lower Bus Bars 165 x2 

# M 6 Power Tool 78 4

H HV/HC Power Conn Sleeve LH, 2 

# M 3 PartM anipulatio 4 3

CDI 5 x7 1 Part Size after stamping (83L by45 Push in ElectricalConne 188 

# M 2 Regrab CapacitorSenso 253 6

H Aluminum Guide Post,Cont 9 x2 

# M 4 First Fixture 1 0 Unload Part 7 2

PartM anipulatio 14 3 230.1 60 1 H Bolt, Harness, Generator 86 

# M 6

PartM anipulatio

14 3 Power Screw 159 x2 

# M 4

Stamping Press 0-60 Ton 1 0 H Outer Gear, Main TransferS 2 

# M 2 Turn I/D Med 60- 100 mm 24 2 1.7 2 1 Apply RTV 142 

# M 2 H Planetary Set Asm. 3 

# M 6

Turn End Face 30-60mm 18 4 Turn OD Med 60 -100mm 9 3

0 1 0 H Shift Position Sensor 287 

# M 2
Press Size 200 Ton Progressive Die

H HV Transfer Block, Short 14 

# M 6 H Control Unit, Generator 143 

# M 5 29.1 14 5

Unload Part 27 2 Stamping Press 0-60 Ton 1 0 Solder terminals in place 27 x36 

# M 5 H Current Sensor, 22 125 

# M 5

H Aluminum Guide Post,Cont 2 

# M 0 Part Size after stamping (370 L by 1

Drill Hole 1- 30mm 11 1 248.5 190 1 First Fixture 1 0 Thread Lead thru Cavity 6 x8 2

H Standoff, Trans Pass Thru 2 

# M 3 M4 Holes Box size of finished part 11 Dmm x 7.5 Lmm Stamping Press 0-60 Ton 1 0
Part Size after stamping (76 L x 35

PartM anipulatio 8 3 Soldering Tool 11 4 150.8 60 1 Power Tool 240 4

Turn Outer Gear Profile H Outer Gear, Main TransferS 2 

# M 2 CDI 31 1

Hand Tool 10 3

Wash Part 4 5 H Stamping Insert, U, HVTra 2 

# M 0 First Fixture 1 0

Tap Hole 7 x8 2 H Gasket, Oil Cooler, RawMat 2 

# M 0

Raw Material Req 0.0610 lbs fromCo 

# M "Injection Molding, Small Size and/or Low

H Standoff, Trans Pass Thru 2 

# M 0 174.1 59 1 H Bolt, Board, Control UnitGen 28 x3 

# M 6 13.7 7 1

Clamp Part 4 3 H Large Plate, Control Unit,Ma 2 

# M 7 H Insert, HV Transfer Block 6 x5 

# M 2 Power Tool 235 4

H Output Shaft, Transfer Gear,M 2 

# M 2 H Bracket, Speed SensorH 2 

# M 0 First Fixture 1 0 5.8 2 1

Auto Tool Change 4 5 Push In Place 5 

# M 2 CDI 205 1

CNC Turning 2 Axis SL-10,1.75 1 

# M 0 Blank weight 0.060 lbs H O-ring, Small, Terminal Lead 3 

# M 4 Load Part 3 3 H HV/HC Cable Conn Body 2 

# M 3 Unclamp Part 6 1 0.6 2 1

Power Tool 17 4 H Bolt, Small, Bell HousingAs 99 x16 

# M 7 Power Tool 199 4

PartM anipulatio 11 3 H TACM Control Harness 17

# M 8

Part Size after stamping (178L by 15 Hand Tool 7 3 Power Tool 24 4

H HV/HC Cable Conn Bushing, 2 

# M 0 H HV/HC Power Conn SleeveSe 3 

# M 6

0.7 2 1 Align to Holes 16 

# M 3

Induction Heatin 3 5 Press Size 60 Ton Prog. Die H Large Plate, Control Unit,Wa 2 

# M 7

CDI 19 x6

1 Power Tool 61 4

Raw Material Req 0.034 lbs fromCo H Lower Bus Bar 1, Raw Material 2 

# M 0

H Stamping Insert, U, HVTra 5

# M 2 PartM anipulatio 11 3 Small wire is placed on before nut Box Size 18mm L x 18mm W x 7mm H Remove Part 5 2 Crimping Tool 10 4

Box size of finished part 11 Dmm x 7.5 Lmm Copper sheet is coated prior to stamping CDI 254 1

CDI 22 x7

1 Press Size 300 Ton Progressive Die

Clamp Part 3 3 Bar stock weight 0.02 lbs. H Bolt, Long, Control Unit, HV 30 x2 

# M 6 "Injection Molding, Small Size and/or Low

H Weatherpak Seal, SpeedSen 2 

# M 3 Part Size after stamping (140L by 10 Regrab, Harness,Genera 89 

# M 5

Auto Tool Change 8 5 Turn I/D 30-60 mm 9 1 H Cover, Oil Cooler, Washed 2 

# M 2

Unclamp Part 26 1 Clamp Part 4 3

Power Tool 16 4 12 8 7

Plating Equipment 1 

# M 0 H Insert, Positive, HVTra 4 

# M 2 H Pressure Plate, Large,Co 9 x2 

# M 4 Auto Tool Change 15 5

Load Part 3 3 0 1 0

H Weatherpak Seal, SpeedSen 2 

# M 0 Stamping Press 60-200 Ton 2 0 0.6 2 1 2 - 1mm Female Spade Terminals: Power Tool 29 4

Cut Groove sml 7

# M 2 CDI 12 1

Load Part 3 3 Stamping Press 0-60 Ton 1 0 Load Part 3 3 5" #18 Gauge Wire: $0.0083

Stamping Press 0-60 Ton 1 0 H Bolt, Clamp, Bus Bar 224 x2 

# M 6 H Bolt, Small, Rear Cover 103 x14 

# M 7 Pot Wiring Cavity

Drill Hole 1- 30mm 21 x4

1

Drill Hole 1- 30mm 10 x20

1 0.7 2 1 Blank weight 0.182 lbs Part Size

after stamping (50L by 15 1.1 2 1

Turn OD 1-30m 5 1 44 19 1 H Terminal, Lead, Machined 2 

# M 4 First Fixture 1 0

H HV/HC Power Conn Sleeve RH 2 

# M 0 Push Seal in Place 4 3 Stamping Press 0-60 Ton 1 0 "CNC Horz Mach, Auto Sml-Med Size and/or Press Together 5 x2 

# M 3 51.2 23 6

Power Tool 6 4 Plating Equipment 1 

# M 0

Induction Heatin 9 5 H Large Plate, Control Unit,Ra 2 

# M 0 H Bolt, Capacitor Module Asm. 176 x4 

# M 6
Injection Molding Machine 55-150 1 0

M5 Holes Needle Bearing Race PartM anipulatio 12 3 0 1 0

PartM anipulatio 8 3 Induction Heatin

9 5 Raw Material Req 0.011 lbs fromCo Remove Part 4 2 Blank weight 0.967 lbs

Press Size 200 Ton Progressive Die Press Together 7 

# M 3

Clamp Part 20 3 Power Tool 20 4 Turn OD Med 60 -100mm 5 3 Special Tool 10 6 

# M H TACM Wire Closeout, Rear:$0.04

H Pressure Plate, Small, Co 2 

# M 0 Raw Material Req 0.006 lbs fromCo

1 Cavity Mold Hand Tool 10 3

0.6 2 1 0.6 2 1

7.5 4 1

Clamp Part 22 3 Push in ElectricalConne 35 2

"Injection Molding, Small Size and/or Low Thread Lead thru Seal 4 x8 2 Press size is driven by length of part

PartM anipulatio 14 3



# M Lightly Bore Bolt Holes Forging Press 1 0 Power Tool 15 4

Auto Tool Change 31 5 H Large Plate, Control Unit 11 x2 

# M 7 Inj Mold Machine 55-150 ton 2 0

Milled face 3 1 First Fixture 1 0 Power Tool 257 4

Thermistor (Overmolde d): $0.0516 Box Size: 230mm L x 130mm W x 55mm H

Turn Face Contoured 21 5 Raw Material Req 0.0120 lbs fromCo Power Screw 209 x3 

# M 4

Auto Tool Change 6 5 H Transfer Shaft Asm., Generator 69 

# M 6

H Bolt, Long, Control Unit, HV 16 x4 

# M 6 Auto Tool Change 4 5 Power Screw 7 x8 

# M 4 0.7 2 1

Knurl OD 7 2 Basket Size 15.75x18.5 0x25.50 inches x 2 Pot Wiring Cavity H External Harness,Genera 3

# M 7

10 - 0.64mm Female SpadeTer CDI 6 1 H Generator Asm. 58 

# M 8

Drill & Chamfer Hole 1-30mm 16 x11

1 Crimp Connector 12 x10

3

Wash Part 4 5 Raw Material Req 0.525 lbs fromCo
Unclamp Part 15 1 Clamp Part 3 3

First Fixture 1 0 "CNC Horz Mach, Auto Sml-Med Size and/or M5 Holes H Harness 3,4 185 

# M 2

Forging Press 1 0

Unclamp Part 34 1 0.7 2 1 H Isolator, Bumper 7 

# M 3

Turn Face Contoured 16 5 Power Tool 266 4

First Fixture 1 0

1.7 2 1 Roll forge - ring shaping 6 4 25.7 11 1

Press Size 60 Ton Prog. Die Push In Place 5

# M 2

Box size of finished part 11 Dmm x 7.5 Lmm

Turn End Face 60-100mm 7

# M 6 NEED WEIGHT ON HEAVY SCALE H Lower Bus Bar 1 148 

# M 4

Hand Tool 4 3 Power Tool 19 4

CDI 4 1 Hob Gear Teeth 4 18.7

Pallet Size 400 mm square, 1000 lbCap H Outer Gear, Main TransferS 2 

# M 0 Blank weight 0.180 lbs

1.7 2 1 H Cavity Plug, Weatherpak 3 x3 

# M 6 H Bracket, Traction MotorH 51 

# M 6 H Bolt, DisconnectSwitc 270 

# M 8

Unclamp Part 5 1 Stamping Press 0-60 Ton 1 0 H Lower Bus Bar 2 152 

# M 4

Unload Part 33 2 45 15 1 Power Screw 241 

# M 4 H Bolt, Harness Guide Large 228 x6 

# M 6 Power Tool 74 4 0.6 2 1

Auto Tool Change 6 5 7.6 2 1
Press Together 11 

# M 3

Auto Tool Change 27 5 Ground/Polished OD med 4 5 Furnace/Oven 1 0 88.3 20 1

Unclamp Part 5 1 Set In Place 10 x2

1 Auto Tool Change 10 5

Broach Inner Splines

"Injection Molding, Small Size and/or Low H HV Transfer Block, Tall, Raw 2 

# M 0

Stamping Press 0-60 Ton 1 0 Position Connections inP 18 

# M 1

Raw Material Req 0.432 lbs fromCo Stamping Press 0-60 Ton 1 0 H Transaxle Assembly 2 0 1 - 6 Cavity Unsealed Connector: $0.0810

Slide intoPositio 11 x2 

# M 1 Hob Gear Teeth 4 39

16 Cavity Mold H Weatherpak Seal, Generator 2 

# M 0 USED $1.00/sq. foot for insulatorma H Stamping Insert, U, HVTra 2 

# M 0 Push in ElectricalConne 277 

# M 2

Quench - Post Heat Treat 15 5 

# MNSK 60/22UR 22mm ID, 44mm OD, 0 1 0 Regrab WeatherpakSea 4 8

Unclamp Part 5 1 Press Size 200 Ton Progressive Die Inj Mold Machine 55-150 ton 1 0 CDI 26 1

H Insert Nut, HV Transfer Block 6 x3 3 H Stamping Insert, U, HVTra 5 

# M 2

CNC Machine 1 0 Auto Tool Change 8 5

First Fixture 1 0

Unload Part 14 2 291.9 62 1 Load Part 3 3

Stamping Press 200-400 Ton 1 0 Press Together 4 3 Route Harness 233 

# M 4

Unload Part 14 2 Power Screw 196 x2 

# M 4

Turn OD 1-

30m 9 1

CDI 12 x7

1

Raw Material Req 0.008 lbs fromCo Broach Steel 3 ft lng tool 18 4.5 Wash Part 4 5 16 Cavity Mold CDI 80 1 0.7 2 1 H HV/HC Pwr Conn Ground Sl 14 x2 

# M 4
H Heat Sink, Control Unit 19 

# M 4 24.6 12 1

Clamp Part 3 3 Remove Part 5 2 Auto Tool Change 12 5 Push In Place 16 2 CDI 201 1 Power Screw 151 x2 

# M 4 H Bolt, Current Sensor 126 

# M 6

Inj Mold Machine 200-400 Ton 1 0 46.8 20 1 Cycle time is part specific

Thread Lead thru Seal 8 x2 2 H Bearing, Gen Rotor, Rear,Uns 2 

# M 5 Stamping Press 60-200 Ton 1 0 Press Together 11 3 1.8 2 1 Part Size after stamping (83L by45

H Thermocouple Harn, SpeedSe 7 

# M 7 Thread Lead thru Seal 8 x2 2 Regrab Positive lead on MainPo 260 

# M 7

H Transfer Shaft, Traction Motor, 2 

# M 2 CDI 187 1 In-Line Washer H Traction Motor Asm. 43 

# M 6 Load Part 3 3

Unclamp Part 5 1 H Internal Harns & Connectors,S 9 

# M 8 Power Screw 193 x4 

# M 4 Power Tool 104 4 50.6 23 2 H Lower Bus Bar 3 156 

# M 4

1.7 2 1 Polish Fine Finish H Tape, Doublesided, Isolator 6 

# M 7 Blank weight 0.291 lbs Power Tool 225 4

Broach Aluminum 3 ftln 11 3 Position on Bus Bar 17 3 Unload Part 5 2

Hand Tool 13 3 Unload Part 5 2 8 Cavity Mold H Cover, Control Unit, Generator, 3 

# M 0 Mill Large Face 5 15 Part Size after stamping (250L by21
Press size is driven by length of part 0.6 2 1

Blank weight 4.268 lbs Box Size 63mm L x 26mm W x 9mm H Power Screw 117 x19 

# M 4

H HV Transfer Block, Short, Ra 2 

# M 0 373.9 108 15

Auto Tool Change 8 5 Drilled and Chamfered holes Blank weight 0.221 lbs H Clamp, Bus Bar, Molded 2 

# M 0 Washer Turbo Tunnel 1 0 First Fixture 1 0

CDI 17 1

1.9 2 1 Push In Place 8

# M 2 H Stamping Insert, V, HVTra 4 

# M 2 Align to Base 6 2 H Bolt, Speed Sensor,Generat 17 x3 

# M 7

Press Size 60 Ton Progressive 36.6 16 1

PartM anipulatio 19 3 Wash Part 4 5

Turn End Face & Max OD 433 124 18

Raw material weight - 3.05 lbs "Washing, Small Size and/or Low Complexity" Washer Duo 400

Wash Rinse &D 1 0 0 1 0

Auto Tool Change 21 5

Load Part 3 3

First Fixture 1 0 H Heat Sink, Control Unit,Ra 2 

# M 0 Part Size after stamping (50L by 15 Part Size after stamping (86 L by 46 Position on Bus Bar 11 3
Plating Equipment 1 

# M 0 Power Screw 272 

# M 4 H Bolt, Main Power TACM 256 x3 

# M 7

H Weatherpak Seal, SpeedSen 2 

# M 3 H Insert, Positive, Tall Tra 2 

# M 0

Drill small holes Load Part 3 3 Set O-ring in Place 4 

# M 2 CDI 12 1 69.3 11 1 First Fixture 1 0 H O-Ring, GeneratorHarne 3 

# M 7

Stamping Press 0-60 Ton 1 0 Power Tool 132 4 Power Screw 98 x2 

# M 4 H Housing, Electonics, Asm. 120 

# M 2 First Fixture 1 0

H Aluminum Guide Post,Cont 2 

# M 0 Power Screw 108 x4 

# M 4 H Gasket Trans Elec Cover 279 

# M 12

H Insert Nut, HV Transfer Block 6 x3 3 Push In Place 15 x2

2

1 Cavity Mold

Turn I/D Med 60- 100 mm 5 

# M 2 H Standoff, Trans Pass Thru 2 

# M 3 Push in ElectricalConne 186 

# M 2 H DifferntialAsm 63 

# M 5

Thread Lead thru Seal 10 x2

2 131 42 1 Part Size after stamping (140L by84 Blank weight 0.402 lbs

H HV Transfer Block, Tall,Tract 2 

# M 0 Roll Gear Teeth 4 19.5 Push in ElectricalConne 251 

# M 2 H Bolt, Housing, Plantary Set 11 x7 

# M 7

H Insert, Negative,Transf 4 

# M 2 Power Screw 16 x14 

# M 4 10.8 4 1 Turn End face 1- 30mm 10 

# M 2 Power Screw 95 x3 

# M 4 CDI 273 1

End face

1 Cavity Mold Unclamp Part 5 1 Align to Hole 4 

# M 3

Plating Equipment 1 

# M 0 Copper sheet is coated prior to stamping

Lathe/Turning Machine 1 0
5" #18 Gauge Wire: $0.0083 First Fixture 1 0 H Bolt, Bracket, Traction MotorH 52 x2 

# M 7

Stamping Press 200-400 Ton 1 0

134 49 1 PartM anipulatio 13 3

Bar stock weight 0.02 lbs. Power Screw 178 x4 

# M 4

Lathe/Turning Machine 1 0 Hand Tool 10 3 Power Tool 158 4
"Injection Molding, Small Size and/or Low Power Screw 167 x2 

# M 4

H Terminal, Lead, Cold Forg 2 

# M 4

Oblong milled holes PartM anipulatio 16 3 49.7 19 12

Box Size 19mm L x 8mm W x 14mm H In-Line Washer Push Seal in Place 4 3

Wash Part 4 5 H Output Shaft, Transfer Gear,H 2 

# M 2 H HV/HC Power Conn Sleeve RH 3 

# M 4

Copper sheet is coated prior to stamping

Pallet Size 300 mm square, 550 lb Capacity First Fixture 1 0

H Insert, Large, HV TerminalBlo 8 2 Box Size 22mm L x 12mm W x 5mm H

Gear Hobbing Equipment 1 0 Auto Tool Change 4 5 CDI 19 1 H Bolt, Lower Bus Bars 157 x2 

# M 6

25.7 11 1 Load Part 3 3

Press Together 7 3 0 1 0

In-Line Washer 2 x 1.5mm Cavity Unsealed Connector:

Milled face 18 x13

1 Power Screw 282 x15 

# M 4 Align to Bearing Race 59 

# M 3

10 Cavity Mold

Outer Speed Sensor MountngSu Washer Turbo Tunnel 1 0 Multi-tool - tap (2) holes and chamfer the Roll forge - ring shaping 6 4 "Washing,SmallMedium Size and/or H HV/HC Control Harness, Seal 9

# M 7 CDI 129 1 43.3 4 1

PartM anipulatio 12 3 CDI 91 1

Inj Mold Machine 55-150 ton 1 0 Press Size 25 Ton Progressive Die
H HV Transfer Block, Tall,Tract 13 

# M 6

0 1 0 Hand Tool 13 3 Power Screw 128 x2 

# M 4 Part Size after stamping (59 L by 24

Part Size after stamping (83L by45 47.5 19 12

Load Part 3 3 H Base Plate, Control Unit,Tra 2 

# M 0 H Gasket, Oil Cooler 113 

# M 4 Power Tool 110 4

195.4 55 1 H Harness, Generator 81 

# M 7

H Insert, Large, HV TerminalBlo 7 2 Box Size 18mm L x 18mm W x 7mm H

Auto Tool Change 8 5 Power Screw 296 

# M 4

Clamp Part 3 3 Power Screw 267 

# M 4 First Fixture 1 0

Press Together 8 3 Stamping Press 0-60 Ton 1 0
CDI 21 1 2 2 1 First Fixture 1 0

Drill Hole 1- 30mm 4 x12 1 Turn Face Contoured 3 5 Push In Place 4 2 H Regrab Harness,Positio 17 10

Auto Tool Change 21 5

H Base Plate, Control Unit,Tra 2 

# M 3 Milled face 3 1

Wash Part 4 5 Soldering Tool 26 4
Swage 22 

# M 1 Load Part 3 3

Die Casting 0 - 500 ton 1 0 1.8 2 1
H Bus Bar, Long 2 

# M 0 Regrab WeatherpakSea 4 8

Unload Part 5 2 Regrab Harness TACM1 243 

# M 2 First Fixture 1 0 Raw Material Req 0.007 lbs fromCo Regrab WeatherpakSea 7 8 Apply RTV 135 

# M 2 12.6 7 1

Oblong milled holes Press Size 25 Ton Prog. Die 359.7 103 15
H HV/HC Power Conn SleeveSe 3

# M 6

Auto Tool Change 6 5 Set O-ring in Place 14 

# M 2

medium batch/indivi dual with specialspra Auto Tool Change 20 5 Push In Place 4 2 Die Casting 500 - 1000 ton 1 0 Push in ElectricalConne 90 x2 

# M 2

34.9 8 7 Power Tool 18 4 Power Screw 258 x3 

# M 4

45 15 1

Press 3 0 Set In Place 20

# M 1 NEED TO ESTABLIS H AMOUNT
Part Size after stamping (166L by10

Raw Material Req 0.008 lbs fromCo Auto Tool Change 9 5 7.6 2 1 H Nut, Main Power Lead 261 

# M 6

H Stamping Insert, V, HVTra 2 

# M 0

First Fixture 1 0 Stamping Press 200-400 Ton 1 0

"Injection Molding, Small Size and/or Low Turn OD Med 60 -100mm 7 3 Auto Tool Change 9 5 Clamp Part 3 3

H Housing, Planetary Set,R 2 

# M 0 H Bolt, Control Unit 137 x8 

# M 6

Turn OD Med 60 -100mm 20 3 Power Screw 163 x2 

# M 4 0 1 0 Raw Material Req 0.0150 lbs fromCo Power Tool 97 4 CDI 34 1

Auto Tool Change 12 5 Unload Part 6 2 1.7 3 1

H Main Transfer Gear, Hobbed 2 

# M 2

Part Size after stamping (83L by45 24.6 12 1

H HV/HC Power Conn Sleeve LH, 2 

# M 3

Press 7 0

H Aluminum Guide Post,Cont 2 

# M 0 H Insert Nut, HV Transfer Block 6 x3 3 Position Part 8

# M 1

Stamping Press 200-400 Ton 1 0 H Insert, Cover, Control Unit 2 x6 

# M 2 Load Part 3 3 First Fixture 1 0 Push in ElectricalConne 183 

# M 2 Power Tool 150 4 Press Size 25 Ton Progressive Die

Blank weight 0.567 lbs 0.6 2 1

Set In Place 8 x4 1 H Splice Terminal, 18Ga 11 x10 

# M 9

Auto Tool Change 10 5 H Small Plate, Control Unit,Co 13 x2 

# M 4 Inj Mold Machine 55-150 ton 1 0 4.5" #4 Gauge Wire: $0.1313 H O-Ring, Speed Sensor Harness 3 

# M 7

Blank weight 0.022 lbs

Unclamp Part 5 1 H Stud, Large, Control Unit 3 x12 

# M 6 Unload Part 5 2

Press Size 200 Ton Progressive Die 4 Cavity Mold Inj Mold Machine 55-150 ton 1 0

Auto Tool Change 15 5 Turn Center of Shaft Roll Gear Teeth 4 18

Stamping Press 0-60 Ton 1 0 Position on Stud 216 

# M 3

H Housing, Planetary Set,C 2 

# M 0 4.7 2 1 Unload Part 5 2

Auto Tool Change 22 5 CDI 184 1 H Main Power TACM 255 

# M 7

Cut Groove sml 11 2 Part Size after stamping (178L by 15 169.8 69 1

H Output Shaft, Transfer Gear 8 

# M 6

Die Casting 0 - 500 ton 1 0 "Washing, Medium Size and/or Moderate C Washer Duo 400 Wash Rinse &D 1 0

Multi-tool - tap (2) holes and chamfer the Power Tool 122 4

Press Size 60 Ton Progressive Die

H Base Plate, Control Unit,Tra 2 

# M 0 First Fixture 1 0

Remove Part 5 2

Load Part 3 3 NEED TO ESTABLIS H MATERIAL CDI 14 1

Load Part 3 3 Pallet Size 300 mm square, 550 lb Capacity

Copper sheet is coated prior to stamping H Large Plate, Control Unit,Ra 2 

# M 0 Auto Tool Change 10 5 H Clamp Isolator 221 

# M 6

Turn Face Contoured 3 5 Box Size 80mm L x 77mm W x 77mm H Box Size 55mm L x 16mm W x 10mm H

First Fixture 1 0 CDI 16 x2

1 H Stamping Insert, W, HVTr 3 

# M 2 Route Harness 33 

# M 4 

# H Transaxle Assembly

1-1