BART Baghouse Module Cost Analysis 2008Days of Operation 272 PM10 Emission rate 10.58 lbs/hrRemoval Efficiency99.0% tons / yearReactant0 tonsSite preparation (structural) 100,000$Cost of reactant deliveredper lbBaghouse Module 1,200,000$Total Reactant Costs-$Electrical 200,000$Instumentation 100,000$ tonsRentals 40,000$ 30$ $ per tonLost profit from Fly Ash -$Sub Total Equip Design and Installation1,640,000$Increased Solid Waste , tons/yr tons per yearSolid Waste Disposal Costs $/ton 4.00$ $ per tonAnnual Disposal Costs -$Electricity requirement, kw 5.50$Electrical costs $/kw 0.10$-$ Total Annual Electrical Costs 3,590$Operating Labor 1 hour per shift at $30 per hourSupervisor 15% of Operating LaborMaintenance Labor 22,544$ 0.8% of total installed costIndirect - Engineering$200,000 Maintenance Materials 33,816$ 1.2% of total installed costIndirect - Construction Management$400,000 Overhead 33,816$60% of oper, maint, and supv labor +maint mtl costsIndirect - Startup and Testing$200,000 Property Tax 28,180$ 1% of total installed costIndirect - Owner Management$50,000 Insurance 56,360$ 2% of total installed costContingency@ 20% of equipment costs$328,000 Administration 56,360$ 2% of total installed costCapital Recovery 265,999$ 7% @ 20 yearsTotal Capital Cost2,818,000$ Total Annual Costs 501,000$PM10 Emissions before Control0.00Emission Reduction % 0.0%Emission Reduction Tons / year 0.00Cost Effectiveness $ per Ton PM Removed over 20 yearsN/ACapital Costs (installed cost) Annual CostsAnnualized Capital and O&M CostsKey Design Considerations & CostsIndirect costsBART Dry ESP Cost Analysis 2008Days of Operation 272 Emission rate 10.58 lbs/hrRemoval Efficiency99.0% 0.0 tons / yearSite preparation (removal of existingbaghouse equip)600,000$Reactant0 tonsBuilding 600,000$Cost of reactant deliveredper lbWet ESP Equipment(1)8,276,521$Total Reactant Costs-$ElectricalInstumentationtonsRentals30$ $ per tonSub Total Equip Design and Installation9,476,521$ Lost profit from Fly Ash -$Increased Solid Waste , tons/yr 0 tons per yearSolid Waste Disposal Costs $/ton 4.00$ $ per tonDuctwork modifications1,200,000$Annual Disposal Costs -$New ID fans and Electrical Power upgrades750,000$Electricity requirement, kw 50.50$1,950,000$Electrical costs $/kw 0.10$Total Annual Electrical Costs 32,966$Operating Labor 24,480.00$ 1 hour per shift at $30 per hourSupervisor 3,672$ 15% of Operating LaborMaintenance Labor 116,496$ 0.8% of total installed costIndirect - Engineering$200,000 Maintenance Materials 174,744$ 1.2% of total installed costIndirect - Construction Management$400,000 Overhead 191,635$60% of oper, maint, and supvlabor + maint mtl costsIndirect - Startup and Testing$200,000 Property Tax 145,620$ 1% of total installed costIndirect - Owner Management$50,000 Insurance 291,240$ 2% of total installed costContingency@ 20% of equipment costs$2,285,304 Administration 291,240$ 2% of total installed costCapital Recovery 1,374,550$ 7% @ 20 yearsTotal Capital Cost14,562,000$ Total Annual Costs 2,647,000$PM Emissions before Control0.00Emission Reduction % 99.0%Emission Reduction Tons / year 0.001) Based on EPA cost fact sheet, range $20 to $125 dollars (2002 dollars) per dscf used 60 @ 73000 dscfCost Effectiveness $ per Ton PM Removed over 20 yearsN/ACapital Costs (installed cost) Annual CostsAnnualized Capital and O&M CostsKey Design Considerations & CostsIndirect costs