Page:1 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D Material Labor Burden

140200 Generator/Alternator and Regulator Subsystem

1 00 Assembly of Generator/Alternator and Regulator Subsystem $ 0.53 $ 2.38 $ 0.37 $ 3.28 $ - $ - $ - $ - $ - $ - $ 3.28 $ - $ - $ - $ - $ - $ - $ -

2 01 Generator/Alternator $ 58.93 $ 24.38 $ 62.54 $ 145.85 $ 0.73 $ 9.48 $ 8.75 $ 3.65 $ 22.61 $ 0.09 $ 168.54 $ - $ - $ - $ 42.06 $ 17.88 $ 45.21 $ 105.15

3 70 Pipes, Hoses, Ducting $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

4 75 Brackets $ 0.12 $ 0.05 $ 0.07 $ 0.24 $ 0.00 $ 0.02 $ 0.01 $ 0.01 $ 0.04 $ 0.01 $ 0.28 $ - $ - $ - $ - $ - $ - $ -

5 80 Boltings $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

BASE TECHNOLOG

System 

ED&T/R&D

(x1000)

Sub-Subsystem Description Investment

(X1000)

Markup Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Item

Subsystem

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

SYSTEM & SUBSYSTEM DESCRIPTION

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Tooling 

(x1000)

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: 0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

6 85 Sealing Elements $ 0.26 $ 0.31 $ 0.14 $ 0.71 $ 0.00 $ 0.04 $ 0.03 $ 0.01 $ 0.08 $ - $ 0.79 $ - $ - $ - $ - $ - $ - $ -

7 90 Bearing Elements $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

8 99 Miscellaneous $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:2 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D Material Labor Burden

BASE TECHNOLOG

System 

ED&T/R&D

(x1000)

Sub-Subsystem Description Investment

(X1000)

Markup Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Item

Subsystem

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

SYSTEM & SUBSYSTEM DESCRIPTION

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Tooling 

(x1000)

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: 0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

SUBSYSTEM ROLL-UP $ 59.83 $ 27.12 $ 63.12 $ 150.07 $ 0.73 $ 9.54 $ 8.79 $ 3.66 $ 22.72 $ 0.09 $ 172.89 $ - $ - $ - $ 42.06 $ 17.88 $ 45.21 $ 105.15

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:3 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

140200 Generator/Alternator and Regulator Subsystem

1 00

2 01

3 70

4 75

5 80

Item

Subsystem

SYSTEM & SUBSYSTEM DESCRIPTION

End Item 

Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ 0.53 $ 2.38 $ 0.37 $ 3.28 $ - $ - $ - $ - $ - $ - $ 3.28 $ - $ -

$ 0.47 $ 6.60 $ 6.13 $ 2.51 $ 15.71 $ 0.09 $ 120.95 $ - $ - $ - $ 16.87 $ 6.50 $ 17.33 $ 40.70 $ 0.26 $ 2.88 $ 2.62 $ 1.13 $ 6.89 $ (0.00) $ 47.59 $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ 0.12 $ 0.05 $ 0.07 $ 0.24 $ 0.00 $ 0.02 $ 0.01 $ 0.01 $ 0.04 $ 0.01 $ 0.28 $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

BASE TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Markup

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Markup

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

System 

ED&T/R&D

(x1000)

Tooling 

(x1000)

System 

ED&T/R&D

(x1000)

Tooling 

(x1000)

Investment

(X1000)

6 85

7 90

8 99

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ 0.26 $ 0.31 $ 0.14 $ 0.71 $ 0.00 $ 0.04 $ 0.03 $ 0.01 $ 0.08 $ - $ 0.79 $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

0 0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:4 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Item

Subsystem

SYSTEM & SUBSYSTEM DESCRIPTION

End Item 

Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

BASE TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly)

Markup

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Markup

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

System 

ED&T/R&D

(x1000)

Tooling 

(x1000)

System 

ED&T/R&D

(x1000)

Tooling 

(x1000)

Investment

(X1000)

$ 0.47 $ 6.60 $ 6.13 $ 2.51 $ 15.71 $ 0.09 $ 120.95 $ - $ - $ - $ 17.77 $ 9.24 $ 17.91 $ 44.92 $ 0.26 $ 2.94 $ 2.67 $ 1.15 $ 7.01 $ 0.00 $ 51.94 $ - $ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:5 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

140200 Generator/Alternator and Regulator Subsystem

1 00

2 01

3 70

4 75

5 80

Item

Subsystem

SYSTEM & SUBSYSTEM DESCRIPTION

$ -

$ -

$ -

$ -

$ -

Investment(X1

000)

6 85

7 90

8 99

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

0 0

$ -

$ -

$ -

$ -

$ -

$ -

$ -

$ -

$ -

$ -

$ -

$ -

$ -

$ -

0 0 $ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:6 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Item

Subsystem

SYSTEM & SUBSYSTEM DESCRIPTION

Investment(X1

000)

$ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:1 of 4 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D

0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

140200 Generator/Alternator and Regulator Subsystem

1 00 Assembly of Generator/Alternator and Regulator Subsystem $ 0.53 $ 2.38 $ 0.37 $ 3.28 $ - $ - $ - $ - $ - $ - $ 3.28 $ -

A Assembly of Generator/Alternator Subsystem to Vehilce 14 02 00 - N0402- 01 1 Full 1 $ 0.53 $ 2.38 $ 0.37 $ 3.28 $ - $ - $ - $ - $ - $ - $ 3.28 $ -

2 01 Generator/Alternator $ 58.93 $ 24.38 $ 62.54 $ 145.85 $ 0.73 $ 9.48 $ 8.75 $ 3.65 $ 22.61 $0.09 $ 168.54 $ -

A Starter Generator Assembly 14 02 01 - N0402- 01 1 Full 1 $58.93 $24.38 $62.54 $ 145.85 $0.73 $9.48 $8.75 $3.65 $ 22.61 $0.09 $ 168.54 $ -

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

System 

ED&T/R&D

(x1000)

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Total Markup 

Cost 

(Component/ 

Assembly)

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Markup

Assembly

Name/Description Part Number

NEW TECHNOLOGY PACKAGE COST INFORMATION

QTY/ Subsystem

Notes

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly) Subassembly

Component

Sub-Subsystem

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

3 70 Pipes, Hoses, Ducting $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

4 75 Brackets $ 0.12 $ 0.05 $ 0.07 $ 0.24 $ 0.00 $ 0.02 $ 0.01 $ 0.01 $ 0.04 $ 0.01 $ 0.28 $ -

A V Retaining Bracket, 36 Volt Wires 14 02 75 - N0402- 01 1 Full 1 $ 0.12 $ 0.05 $ 0.07 $ 0.24 $ 0.00 $ 0.02 $ 0.01 $ 0.01 $ 0.04 $ 0.01 $ 0.28 $ -

5 80 Boltings $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

C V Bolt, Large Wire to Alt. 14 02 80 - N0402- 03 2 Full 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

D V Bolt, HV Wire to Alternator 14 02 80 - N0402- 04 3 Full 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

E V Bolt, Cover, Alternator Wires 14 02 80 - N0402- 05 4 Full 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

F V Bolt, Bracket, Back of Alt 14 02 80 - N0402- 06 2 Full 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

6 85 Sealing Elements $ 0.26 $ 0.31 $ 0.14 $ 0.71 $ 0.00 $ 0.04 $ 0.03 $ 0.01 $ 0.08 $ - $ 0.79 $ -

A V Cover, 36V Wires, Alternator 14 02 85 - N0402- 01 1 1 $ 0.26 $ 0.31 $ 0.14 $ 0.71 $ 0.00 $ 0.04 $ 0.03 $ 0.01 $ 0.08 $ - $ 0.79 $ -

B V Rubber Insert, Under Cover 14 02 85 - N0402- 02 2 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

7 90 Bearing Elements $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ $ - $ - $ - $ - $ - $ $ - $ $ - $ $ - $ $ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:2 of 4 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

System 

ED&T/R&D

(x1000)

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Total Markup 

Cost 

(Component/ 

Assembly)

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Markup

Assembly

Name/Description Part Number

NEW TECHNOLOGY PACKAGE COST INFORMATION

QTY/ Subsystem

Notes

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly) Subassembly

Component

Sub-Subsystem

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

8 99 Miscellaneous $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ 59.83 $ 27.12 $ 63.12 $ 150.07 $ 0.73 $ 9.54 $ 8.79 $ 3.66 $ 22.72 $ 0.09 $ 172.89 $ -

NOTES:

1.

No Complete Subsystem Quote 

(Yes/No)

 = A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of 

the competing technology

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:3 of 4 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

0

140200 Generator/Alternator and Regulator Subsystem

1 00 Assembly of Generator/Alternator and Regulator Subsystem

A Assembly of Generator/Alternator Subsystem to Vehilce 14 02 00 - N0402- 01 1 Full 1

2 01 Generator/Alternator

A Starter Generator Assembly 14 02 01 - N0402- 01 1 Full 1

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Assembly

Name/Description Part Number

QTY/ Subsystem

Notes

Subassembly

Component

Sub-Subsystem

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

Investment

(X1000)

Tooling 

(x1000)

3 70 Pipes, Hoses, Ducting

4 75 Brackets

A V Retaining Bracket, 36 Volt Wires 14 02 75 - N0402- 01 1 Full 1

5 80 Boltings 

C V Bolt, Large Wire to Alt. 14 02 80 - N0402- 03 2 Full 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

D V Bolt, HV Wire to Alternator 14 02 80 - N0402- 04 3 Full 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

E V Bolt, Cover, Alternator Wires 14 02 80 - N0402- 05 4 Full 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

F V Bolt, Bracket, Back of Alt 14 02 80 - N0402- 06 2 Full 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

6 85 Sealing Elements

A V Cover, 36V Wires, Alternator 14 02 85 - N0402- 01 1 1

B V Rubber Insert, Under Cover 14 02 85 - N0402- 02 2 1

PIA to Assembly of 

Generator/Alternator Subsystem to 

Vehicle

7 90 Bearing Elements

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:4 of 4 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Assembly

Name/Description Part Number

QTY/ Subsystem

Notes

Subassembly

Component

Sub-Subsystem

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

8 99 Miscellaneous

NOTES:

1.

No Complete Subsystem Quote 

(Yes/No)

 = A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of 

the competing technology

Investment

(X1000)

Tooling 

(x1000)

$ - $ -

$ - $ -

$ - $ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:1 of 2 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D

0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

140200 Generator/Alternator and Regulator Subsystem

1 00 Assembly of Generator/Alternator and Regulator Subsystem $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

2 01 Generator/Alternator $ 42.06 $ 17.88 $ 45.21 $ 105.15 $ 0.47 $ 6.60 $ 6.13 $ 2.51 $ 15.71 $ 0.09 $ 120.95 $ -

A Alternator Assembly 14 02 01 - B0402 - 01 1 Full 1

Price calculated using service price 

for base alternator and scaled using 

a value developed from HEV 

calculated to service price ratio.

$ 42.06 $ 17.88 $ 45.21 $ 105.15 $ 0.47 $ 6.60 $ 6.13 $ 2.51 $ 15.71 $ 0.09 $ 120.95 $ -

BASE TECHNOLOGY PACKAGE COST INFORMATION

QTY/ Subsystem

Notes

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly) Subassembly

Component

Sub-Subsystem BASE TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb

Item

Subsystem

BASE TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Assembly

Name/Description Part Number

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

System 

ED&T/R&D

(x1000)

Markup

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

calculated to service price ratio.

3 70 Pipes, Hoses, Ducting $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

4 75 Brackets $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

5 80 Boltings $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

6 85 Sealing Elements $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

7 90 Bearing Elements $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

8 99 Miscellaneous $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ 42.06 $ 17.88 $ 45.21 $ 105.15 $ 0.47 $ 6.60 $ 6.13 $ 2.51 $ 15.71 $ 0.09 $ 120.95 $ -

NOTES:

1. = A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of 

the competing technology

Complete Subsystem Quote 

(Yes/No) N

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:2 of 2 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

0

140200 Generator/Alternator and Regulator Subsystem

1 00 Assembly of Generator/Alternator and Regulator Subsystem

2 01 Generator/Alternator

A Alternator Assembly 14 02 01 - B0402 - 01 1 Full 1

Price calculated using service price 

for base alternator and scaled using 

a value developed from HEV 

calculated to service price ratio.

QTY/ Subsystem

Notes

Subassembly

Component

Sub-Subsystem BASE TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L I4, 170hp, 162 ft-lb

Item

Subsystem

BASE TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Assembly

Name/Description Part Number

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: B0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

Investment

(X1000)

Tooling 

(x1000)

calculated to service price ratio.

3 70 Pipes, Hoses, Ducting

4 75 Brackets

5 80 Boltings 

6 85 Sealing Elements

7 90 Bearing Elements

8 99 Miscellaneous

NOTES:

1. = A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of 

the competing technology

Complete Subsystem Quote 

(Yes/No) N

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

$ - $ -

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 1 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: OEM Assembly, Mark-up Covered by ICM

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: Assembly of Generator/Alternator Subsystem to Vehicle Part Number: 140200-B0402-01 Weekly Component Volume: Packaging Specification: N/A

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 1A Starter Generator Assembly - Wiring Install 140200-N0602-01-01 1

Off-line Install of HV cables to 

Starter-Generator Assembly

OEM Assembly, Mark-up 

Covered by ICM Not Applicable General Assembly-OEM VO Assembly, OEM, LC 138 3 1 3 0.000 $0.00 $97.48 $15.00 $45.00 $0.00 $2.11 $0.33 $2.44 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $2.44 $2.44 $0.00

2 2A Starter Generator Assembly - Install (Commom 

between Base & HEV) 140200-N0602-01-01 0 ##### 0 1 3 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 3A

Starter Generator Assembly - Wire Harness 

Connection (Note two connections on HEV, 

single connection on base, thus only account for 

one in cost)

140200-N0602-01-01 1 Install Connector OEM Assembly, Mark-up 

Covered by ICM Not Applicable General Assembly-OEM VO Assembly, OEM, LC 360 1 1 1 0.000 $0.00 $97.48 $15.00 $15.00 $0.00 $0.27 $0.04 $0.31 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.31 $0.31 $0.00

Costs Broken Out In

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS TOTAL COSTS TOOLING & INVESTMENT

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: OEM Assembly, Mark-up Covered by ICM

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: Assembly of Generator/Alternator Subsystem to Vehicle Part Number: 140200-B0402-01 Weekly Component Volume: Packaging Specification: N/A

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

Costs Broken Out In

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS TOTAL COSTS TOOLING & INVESTMENT

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: OEM Assembly, Mark-up Covered by ICM

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: Assembly of Generator/Alternator Subsystem to Vehicle Part Number: 140200-B0402-01 Weekly Component Volume: Packaging Specification: N/A

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

Costs Broken Out In

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS TOTAL COSTS TOOLING & INVESTMENT

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

1 1A V Rubber Insert, Under Cover 140285-N0402-02 2 S $0.00 $0.03 $0.00 $0.06 $0.06

4 3A V Bolt, Large Wire to Alt. 140280-N0402-03 2 S $0.00 $0.04 $0.00 $0.08 $0.08

5 3B V Bolt, HV Wire to Alternator 140280-N0402-04 3 S $0.00 $0.05 $0.00 $0.15 $0.15

6 4A V Bolt, Cover, Alternator Wires 140280-N0402-05 4 S $0.00 $0.04 $0.00 $0.16 $0.16

7 5A V Bolt, Bracket, Back of Alt/Gen 140280-N0402-05 2 S $0.00 $0.04 $0.00 $0.08 $0.08

8 0 $0.00 $0.00 $0.00 $0.00 $0.00

9 0 $0.00 $0.00 $0.00 $0.00 $0.00

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or SubAssembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

T1 or OEM for Final or Sub-Assembly. In addition component material cost is 

accounted for in T1 quote sheet. Thus component cost will only be included for 

Mark-up Calculations. 9 0 $0.00 $0.00 $0.00 $0.00 $0.00

10 0 $0.00 $0.00 $0.00 $0.00 $0.00

11 0 $0.00 $0.00 $0.00 $0.00 $0.00

12 0 $0.00 $0.00 $0.00 $0.00 $0.00

13 0 $0.00 $0.00 $0.00 $0.00 $0.00

14 0 $0.00 $0.00 $0.00 $0.00 $0.00

15 0 $0.00 $0.00 $0.00 $0.00 $0.00

16 0 $0.00 $0.00 $0.00 $0.00 $0.00

17 0 $0.00 $0.00 $0.00 $0.00 $0.00

18 0 $0.00 $0.00 $0.00 $0.00 $0.00

19 0 $0.00 $0.00 $0.00 $0.00 $0.00

20 0 $0.00 $0.00 $0.00 $0.00 $0.00

21 0 $0.00 $0.00 $0.00 $0.00 $0.00

22 0 $0.00 $0.00 $0.00 $0.00 $0.00

23 0 $0.00 $0.00 $0.00 $0.00 $0.00

24 0 $0.00 $0.00 $0.00 $0.00 $0.00

25 0 $0.00 $0.00 $0.00 $0.00 $0.00

26 0 $0.00 $0.00 $0.00 $0.00 $0.00

27 0 $0.00 $0.00 $0.00 $0.00 $0.00

28 0 $0.00 $0.00 $0.00 $0.00 $0.00

29 0 $0.00 $0.00 $0.00 $0.00 $0.00

30 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$0.53

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up $3.28

T1 or OEM Total Manufacturing Cost: $0.53 $2.38 $0.37 $3.28 $0.00 $0.00 $0.00 $0.00 $0.00 $3.28

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- 0.00% 0.00% 0.00% 0.00% 0.00%

Mark-up Calculations.

"Alpha-Numeric Character" = Indicates purchase parts are brought in by T2/T3 

Supplier for Subassembly.

3

1

Notes: 

T1 or OEM Mark-Up Rates: a) Items 1,2, & 3 must a----- ----- ----- ----- 0.00% 0.00% 0.00% 0.00% 0.00%

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- $0.00 $0.00 $0.00 $0.00 $0.00

Base Cost Impact to Vehicle: $0.53 $2.38 $0.37 $3.28 $0.00 $0.00 $0.00 $0.00 $0.00 $3.28 $0 $0

Packaging Cost: $0.00

Net Cost Impact to Vehicle: $3.28

a) Items 1,2, & 3 must a

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

Pallet Options

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: OEM Assembly, Mark-up Covered by ICM

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: Assembly of Generator/Alternator Subsystem to Vehicle Part Number: 140200-B0402-01 Weekly Component Volume: Packaging Specification: N/A

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

Costs Broken Out In

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS TOTAL COSTS TOOLING & INVESTMENT

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

Packaging 

Cost per 

Piece

Total 

Amount

Lump Sum 

Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.000 $0 0.00% 2,250,000 60 5.00% $0 58 1000 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

PACKAGING CALCULATIONS: 

Packaging Type:

Part Size:

Parts/Layer:

Number of Layers:

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

Packaging Cost Total: $0.000

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1A Starter Generator Assembly - Wiring Install 140200-N0602-01-01

2A Starter Generator Assembly - Install (Commom 

between Base & HEV) 140200-N0602-01-01

3A

Starter Generator Assembly - Wire Harness 

Connection (Note two connections on HEV, 

single connection on base, thus only account for 

one in cost)

140200-N0602-01-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$2.11 $0.33 $2.44 $0.00 $0.00 $0.00 $0.00 $0.00

Offline Subassembly - 2 stations, S#1 manual install wire eyelets into starter-generator assembly, hand 

start and manual run down three places (bottom side of connector). S#2 Manual load V retaining bracket 

and manual rundown - 2 places.

5 2 10 100 47 4700 96 37.60 85% 113 31.96 175 1 1 26 3.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! 3.0 1.0

$0.27 $0.04 $0.31 $0.00 $0.00 $0.00 $0.00 $0.00 Operator snap connectors home and secure to starter generator assembly. 5 2 10 100 47 4700 96 37.60 85% 113 31.96 - 1 1 10 1.0 1.0

Gross Mark-up Costs x Quantity Process Information

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Projected Operating Pattern

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Minimum Calculated Cycles Time Project Process Requirement

Purchase Part - High Impact Item (Full Cost Mapping)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Purchase Part - High Impact Item (Full Cost Mapping)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Gross Mark-up Costs x Quantity Process Information

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Projected Operating Pattern

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Minimum Calculated Cycles Time Project Process Requirement

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! #DIV/0! 85% 0 #DIV/0! #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 7 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Purchase Part - Commodity ( Value taken from Purchase Part Database)

1A V Rubber Insert, Under Cover 140285-N0402-02

3A V Bolt, Large Wire to Alt. 140280-N0402-03

3B V Bolt, HV Wire to Alternator 140280-N0402-04

4A V Bolt, Cover, Alternator Wires 140280-N0402-05

5A V Bolt, Bracket, Back of Alt/Gen 140280-N0402-05

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Gross Mark-up Costs x Quantity Process Information

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Projected Operating Pattern

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Minimum Calculated Cycles Time Project Process Requirement

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.06

$0.08

$0.15

$0.16

$0.08

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$2.38 $0.37 $3.28 $0.00 $0.00 $0.00 $0.00 $0.00

$3.28

2

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 8 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Gross Mark-up Costs x Quantity Process Information

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Projected Operating Pattern

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Minimum Calculated Cycles Time Project Process Requirement

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 9 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1A Starter Generator Assembly - Wiring Install 140200-N0602-01-01

2A Starter Generator Assembly - Install (Commom 

between Base & HEV) 140200-N0602-01-01

3A

Starter Generator Assembly - Wire Harness 

Connection (Note two connections on HEV, 

single connection on base, thus only account for 

one in cost)

140200-N0602-01-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

138 26.00 3.00

#DIV/0! #DIV/0!

360 10.00 1.00

Purchase Part - High Impact Item (Full Cost Mapping)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - High Impact Item (Full Cost Mapping)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 10 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 11 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Purchase Part - Commodity ( Value taken from Purchase Part Database)

1A V Rubber Insert, Under Cover 140285-N0402-02

3A V Bolt, Large Wire to Alt. 140280-N0402-03

3B V Bolt, HV Wire to Alternator 140280-N0402-04

4A V Bolt, Cover, Alternator Wires 140280-N0402-05

5A V Bolt, Bracket, Back of Alt/Gen 140280-N0402-05

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 12 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 1 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Low Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Cover, 36 V Wires Alternator Part Number: 140285-N0402-01 Weekly Component Volume: Packaging Specification: Returnable Dunnage

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 1A V Cover, 36 V Wires Alternator 140285-N0402-01-2 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. LC-GSteel-1000S, Coil Cut/Punch/Forming Operator Stamp/Form, XSS 1800 0.25 1 1 0.224 $0.48 $42.73 $24.60 $24.60 $0.11 $0.01 $0.01 $0.13 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.13 $0.13 $0.11

2 1B V Cover, 36 V Wires Alternator 140285-N0402-01-1 1 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable General Assembly Washing Equipment, LC 277 0.5 1 1 0.000 $0.00 $38.55 $10.75 $10.75 $0.00 $0.07 $0.04 $0.11 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.11 $0.11 $0.00

3 1C V Cover, 36 V Wires Alternator 140285-N0402-01 1 Assemble T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base 164 1 1 1 0.000 $0.00 $38.55 $15.00 $15.00 $0.00 $0.24 $0.09 $0.33 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.33 $0.33 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Low Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Cover, 36 V Wires Alternator Part Number: 140285-N0402-01 Weekly Component Volume: Packaging Specification: Returnable Dunnage

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Low Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Cover, 36 V Wires Alternator Part Number: 140285-N0402-01 Weekly Component Volume: Packaging Specification: Returnable Dunnage

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

1 1 Rubber Tape, Peel and Stick 140285-N0402-01-10 1 S $0.00 $0.15 $0.00 $0.15 $0.15

2 0 $0.00 $0.00 $0.00 $0.00 $0.00

3 0 $0.00 $0.00 $0.00 $0.00 $0.00

4 0 $0.00 $0.00 $0.00 $0.00 $0.00

5 0 $0.00 $0.00 $0.00 $0.00 $0.00

6 0 $0.00 $0.00 $0.00 $0.00 $0.00

7 0 $0.00 $0.00 $0.00 $0.00 $0.00

8 0 $0.00 $0.00 $0.00 $0.00 $0.00

9 0 $0.00 $0.00 $0.00 $0.00 $0.00

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or SubAssembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

T1 or OEM for Final or Sub-Assembly. In addition component material cost is 

accounted for in T1 quote sheet. Thus component cost will only be included for 

Mark-up Calculations.

"Alpha-Numeric Character" = Indicates purchase parts are brought in by T2/T3 

Supplier for Subassembly. 9 0 $0.00 $0.00 $0.00 $0.00 $0.00

10 0 $0.00 $0.00 $0.00 $0.00 $0.00

11 0 $0.00 $0.00 $0.00 $0.00 $0.00

12 0 $0.00 $0.00 $0.00 $0.00 $0.00

13 0 $0.00 $0.00 $0.00 $0.00 $0.00

14 0 $0.00 $0.00 $0.00 $0.00 $0.00

15 0 $0.00 $0.00 $0.00 $0.00 $0.00

16 0 $0.00 $0.00 $0.00 $0.00 $0.00

17 0 $0.00 $0.00 $0.00 $0.00 $0.00

18 0 $0.00 $0.00 $0.00 $0.00 $0.00

19 0 $0.00 $0.00 $0.00 $0.00 $0.00

20 0 $0.00 $0.00 $0.00 $0.00 $0.00

21 0 $0.00 $0.00 $0.00 $0.00 $0.00

22 0 $0.00 $0.00 $0.00 $0.00 $0.00

23 0 $0.00 $0.00 $0.00 $0.00 $0.00

24 0 $0.00 $0.00 $0.00 $0.00 $0.00

25 0 $0.00 $0.00 $0.00 $0.00 $0.00

26 0 $0.00 $0.00 $0.00 $0.00 $0.00

27 0 $0.00 $0.00 $0.00 $0.00 $0.00

28 0 $0.00 $0.00 $0.00 $0.00 $0.00

29 0 $0.00 $0.00 $0.00 $0.00 $0.00

30 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$0.26

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up $0.71

T1 or OEM Total Manufacturing Cost: $0.26 $0.31 $0.14 $0.71 $0.00 $0.00 $0.00 $0.00 $0.00 $0.71

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- 0.30% 6.00% 4.00% 1.00% 11.30%

Supplier for Subassembly.

3

1

Notes: 

T1 or OEM Mark-Up Rates: a) Items 1,2, & 3 must a----- ----- ----- ----- 0.30% 6.00% 4.00% 1.00% 11.30%

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- $0.00 $0.04 $0.03 $0.01 $0.08

Base Cost Impact to Vehicle: $0.26 $0.31 $0.14 $0.71 $0.00 $0.04 $0.03 $0.01 $0.08 $0.79 $0 $0

Packaging Cost: $0.00

Net Cost Impact to Vehicle: $0.79

a) Items 1,2, & 3 must a

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

Pallet Options

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Low Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Cover, 36 V Wires Alternator Part Number: 140285-N0402-01 Weekly Component Volume: Packaging Specification: Returnable Dunnage

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

Packaging 

Cost per 

Piece

Total 

Amount

Lump Sum 

Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.000 $0 0.00% 2,250,000 60 5.00% $0 58 1000 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

PACKAGING CALCULATIONS: 

Packaging Type:

Part Size:

Parts/Layer:

Number of Layers:

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

Packaging Cost Total: $0.000

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1A V Cover, 36 V Wires Alternator 140285-N0402-01-2

1B V Cover, 36 V Wires Alternator 140285-N0402-01-1

1C V Cover, 36 V Wires Alternator 140285-N0402-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$0.01 $0.01 $0.13 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die, One Off 5 2 10 100 47 4700 96 37.60 85% 113 31.96 2 1 1 2 1.0 1.0

$0.07 $0.04 $0.11 $0.00 $0.00 $0.00 $0.00 $0.00 Batch Wash Process - time estiamte for single part. 5 2 10 100 47 4700 96 37.60 85% 113 31.96 13 1 1 13 1.0 1.0

$0.24 $0.09 $0.33 $0.00 $0.00 $0.00 $0.00 $0.00 Manual work Cell, Operator load, peel and stick and unload 5 2 10 100 47 4700 96 37.60 85% 113 31.96 22 1 1 22 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Purchase Part - High Impact Item (Full Cost Mapping)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! #DIV/0! 85% 0 #DIV/0! #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! #DIV/0! 85% 0 #DIV/0! #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 7 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Purchase Part - Commodity ( Value taken from Purchase Part Database)

1 Rubber Tape, Peel and Stick 140285-N0402-01-10

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

$0.15

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$0.31 $0.14 $0.71 $0.00 $0.00 $0.00 $0.00 $0.00

$0.71

2

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 8 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 9 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1A V Cover, 36 V Wires Alternator 140285-N0402-01-2

1B V Cover, 36 V Wires Alternator 140285-N0402-01-1

1C V Cover, 36 V Wires Alternator 140285-N0402-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

1800 2.00 0.25

277 13.00 0.50

164 22.00 1.00

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - High Impact Item (Full Cost Mapping)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 10 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 11 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Purchase Part - Commodity ( Value taken from Purchase Part Database)

1 Rubber Tape, Peel and Stick 140285-N0402-01-10

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 12 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 1 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Retaining Bracket, 36 V Wires Part Number: 140275-N0402-01 Weekly Component Volume: Packaging Specification: Returnable Dunnage

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1

V Retaining Bracket, 36V Wires

140275-N0402-01 1 Plate T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Plating/Coating Operator Plate/Finish, SMS, MHC

1500 0.25 0.5 1 0.000 $0.00 $40.84 $125.00 $62.50 $0.00 $0.01 $0.04 $0.05 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.05 $0.05 $0.00

2 1 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

450 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.02 $0.02 $0.04 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.04 $0.04 $0.00

3 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. HC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, Terminals

6000 1 1 1 0.180 $0.65 $135.07 $15.50 $15.50 $0.12 $0.02 $0.00 $0.14 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.14 $0.14 $0.12

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

1 0 $0.00 $0.00 $0.00 $0.00 $0.00

2 0 $0.00 $0.00 $0.00 $0.00 $0.00

16 0 $0.00 $0.00 $0.00 $0.00 $0.00

29 0 $0.00 $0.00 $0.00 $0.00 $0.00

30 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$0.12

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up $0.24

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub1

T1 or OEM Total Manufacturing Cost: $0.12 $0.05 $0.07 $0.24 $0.00 $0.00 $0.00 $0.00 $0.00 $0.24

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- $0.00 $0.02 $0.01 $0.01 $0.04

Base Cost Impact to Vehicle: $0.12 $0.05 $0.07 $0.24 $0.00 $0.02 $0.01 $0.01 $0.04 $0.27 $0 $0

Packaging Cost: $0.01

Net Cost Impact to Vehicle: $0.28

3

Notes: 

a) Items 1,2, & 3 must a

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Retaining Bracket, 36 V Wires Part Number: 140275-N0402-01 Weekly Component Volume: Packaging Specification: Returnable Dunnage

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

Packaging 

Cost per 

Piece

Total 

Amount

Lump Sum 

Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.000 $0 0.00% 2,250,000 60 5.00% $0 58 1000 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

PACKAGING CALCULATIONS: 

Packaging Type:

Part Size:

Parts/Layer:

Number of Layers:

Maximum Pallet Stack Height = 100"

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

Packaging Cost Total: $0.000

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Retaining Bracket, 36V Wires

140275-N0402-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$0.01 $0.04 $0.05 $0.00 $0.00 $0.00 $0.00 $0.00

 Plating, Batched Processed

1 1 10 10 47 470 957 3.76 85% 1126 3.20 50 60 1.0 0.5

$0.02 $0.02 $0.04 $0.00 $0.00 $0.00 $0.00 $0.00 Batch wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 8 1 1 8 1.0 1.0

$0.02 $0.00 $0.14 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.6 2 1 0.6 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00

$0.00

$0.00

$0.00

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$0.05 $0.07 $0.24 $0.00 $0.00 $0.00 $0.00 $0.00

$0.24

2

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Retaining Bracket, 36V Wires

140275-N0402-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

1500 2.40 0.25

450 8.00 0.25

6000 0.60 1.00

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:1 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D

0 $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

$ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ - $ -

Start Generator Assembly Roll-up (P/N 140201-N0402-01)

V Starter Generator Asm. # 02 01 - N0402- 01 1 $9.55 $4.95 $19.36 $33.87 $0.17 $2.20 $2.03 $0.85 $5.25 $0.09 $39.20

V Bolt Starter Generator, M5 x 80 # 02 01 - N0402- 02 6

V Bolt Starter Generator, M5 x 15 # 02 01 - N0402- 03 3

V Duckbill Breather, Starter Generator Internal 

Regulator Control # 02 01 - N0402- 04 1

V Nut, Starter Generator, Pulley, M5 # 02 01 - N0402- 05 1

Sub-Subsystem

Part Number

NEW TECHNOLOGY PACKAGE COST INFORMATION

QTY/ Subsystem

Notes

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly) Subassembly

Component

System 

ED&T/R&D

(x1000)

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Markup

Assembly

Name/Description

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

V Nut, Starter Generator, Pulley, M5 # 02 01 - N0402- 05 1

V Washer, Starter Generator, Pulley # 02 01 - N0402- 06 1

V Bolt Starter Generator, M5 x 15 # 02 01 - N0402- 07 3

V Bolt Starter Generator, M5 x 15 # 02 01 - N0402- 08 2

V Bolt Starter Generator, M4 x 8 # 02 01 - N0402- 09 2

V Dust Seal, Starter Generator, Internal 

Regulator # 02 01 - N0402- 10 1

V Brush Cover, Starter Generator, Internal Regulator # 02 01 - N0402- 11 1

V Boot, Starter Generator, 3 Phase Terminal # 02 01 - N0402- 12 3

A V Internal Regulator Asm, Starter Generator # 02 01 - N0402- 14

V Anti-Crush Sleeve PEB mid # 02 01 - N0402- 15 3

V 4 Pin Terminal Strip # 02 01 - N0402- 16 1

V Base Gasket, Starter Generator, Internal 

Regulator # 02 01 - N0402- 17 1

V Brush Spring # 02 01 - N0402- 18 2

B V Regulator Brush Asm. # 02 01 - N0402- 19 2

V Regulator Brush # 02 01 - N0402- 20 2

V Copper Wire - Brushes # 02 01 - N0402- 21 2

V Bolt Starter Generator, M5 x 15 # 02 01 - N0402- 22 3

V Bearing Retainer, Starter Generator, Front 

Bearing # 02 01 - N0402- 23 1

V Bearing, Starter Generator, Rotor Front # 02 01 - N0402- 24 1

V Bolt Starter Generator, M6 x 18 # 02 01 - N0402- 25 4

V Resolver Motor Sensor Asm, Starter Generator # 02 01 - N0402- 26 1

C V Resolver Winding Asm, Motor Sensor Asm # 02 01 - N0402- # 1

V Resolver Harness Asm, Motor Sensor Asm # 02 01 - N0402- # 1

V Resolver Core Plate, Motor Sensor Asm, Stamped # 02 01 - N0402- # 14

V Wire, Motor Sensor, Starter Gen # 02 01 - N0402- # 4

V Bracket, Starter Generator, Resolver Motor 

Sensor # 02 01 - N0402- # 1

Sensor # 02 01 - N0402- # 1

V Bolt Starter Generator, M5 x 15 # 02 01 - N0402- # 3

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:2 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D

Sub-Subsystem

Part Number

NEW TECHNOLOGY PACKAGE COST INFORMATION

QTY/ Subsystem

Notes

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly) Subassembly

Component

System 

ED&T/R&D

(x1000)

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Markup

Assembly

Name/Description

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

D V Terminal Block Asm, Starter Generator, 3 Phase T # 02 01 - N0402- # 1

V Brass Threaded Insert Small # 02 01 - N0402- # 5

V Brass Threaded Insert Large # 02 01 - N0402- # 8

V Grommet, Starter Generator, Internal Regulator W # 02 01 - N0402- # 1

V Base Gasket, Starter Generator, Internal Regulat # 02 01 - N0402- # 1

V Bracket, Starter Generator, Electrical Harness # 02 01 - N0402- # 1

E

V Resolver Motor Armature Asm, Starter 

Generator # 02 01 - N0402- # 1

V Resolver Core Plate, Starter Gen, Stamped # 02 01 - N0402- # 16

V Nut, Starter Generator, M5 # 02 01 - N0402- # 1

V Washer, Starter Generator, M6 Shim # 02 01 - N0402- # 1

F

V Cover Asm, Starter Generator, Resolver Motor F # 02 01 - N0402- # 1V Cover Asm, Starter Generator, Resolver Motor 

Sensor # 02 01 - N0402- # 1

V Bolt Starter Generator, M5 x 15 # 02 01 - N0402- # 3

V Label, Starter Generator, Resolver Motor 

Sensor # 02 01 - N0402- # 1

V Seal, Starter Generator, Resolver Motor 

Sensor # 02 01 - N0402- # 1

V Castings # 02 01 - N0402 $4.34 $5.37 $6.91 $16.62 $0.08 $1.08 $1.00 $0.42 $2.58 $0.00 $19.19

V Housing, Starter Generator, Front # 02 01 - N0402- # 1

V Housing, Starter Generator, Rear # 02 01 - N0402- # 1

V Sleeve Bearing Overmolded # 02 01 - N0402- # 1

V Cover, Starter Generator, Internal Regulator # 02 01 - N0402- # 1

V Stator Asm, Starter Generator # 02 01 - N0402- # 1 $25.43 $5.35 $21.22 $52.00 $0.26 $3.38 $3.12 $1.30 $8.06 $0.00 $ 60.06

V Stator Asm, Starter Generator # 02 01 - N0402- # 1

 V Insulator Sleeve, Stator Asm, Starter Gen, 

Large # 02 01 - N0402- # 2

V Stater Core Plate, Starter Gen, # 02 01 - N0402- # 105

V Insulator, Cavity, Starter Gen # 02 01 - N0402- # 48

V Insulator, Closeout, Starter Gen # 02 01 - N0402- # 48

V Wire, Stator, Starter Gen # 02 01 - N0402- # 3

V Insulator Sleeve, Starter Gen, # 02 01 - N0402- # 3

V Terminal, Starter Gen, Stator # 02 01 - N0402- # 3

V Temp Sensor Asm, Starter # 02 01 - N0402- 60 1

V Temp Sensor Wire, Starter # 02 01 - N0402- 61 2

V Eyelet Terminal, Starter Gen, # 02 01 - N0402- 62 2

V Heat Shrink Tube, Starter Gen, # 02 01 - N0402- 63 1

 V Heat Shrink Tube, Weather Pack, Stator 

Temp Sen # 02 01 - N0402- 64 2

 V Heat Shrink Tube, Starter Gen, Stator Temp 

Senso # 02 01 - N0402- 65 2

Senso 

V Insulator Sleeve, Starter Gen, # 02 01 - N0402- 66 2

V Thermocouple, Starter Gen, # 02 01 - N0402- 67 1

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:3 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Material Labor Burden End Item 

Scrap SG&A Profit ED&T-R&D

Sub-Subsystem

Part Number

NEW TECHNOLOGY PACKAGE COST INFORMATION

QTY/ Subsystem

Notes

Manufacturing Total 

Manufacturing 

Cost 

(Component/ 

Assembly) Subassembly

Component

System 

ED&T/R&D

(x1000)

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Markup

Assembly

Name/Description

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Total Markup 

Cost 

(Component/ 

Assembly)

Total 

Packaging 

Cost 

(Component

/ Assembly)

Net 

Component/ 

Assembly 

Cost Impact to 

OEM

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

V Thermocouple Leads, Starter # 02 01 - N0402- 68 1 PIA 7001-B0602-67

V Insulator String, Starter Gen, # 02 01 - N0402- 69 16

V Rotor & Slip Ring Asm # 02 01 - N0402- 70 $19.60 $8.71 $15.05 $43.36 $0.22 $2.82 $2.60 $1.08 $6.72 $0.00 $50.08

V Rotor & Core Asm, Starter Generator # 02 01 - N0402- 71 1

V Shaft, Starter Gen, Rotor Asm # 02 01 - N0402- 72 1

V Pole, Starter Gen, Rotor Asm # 02 01 - N0402- 73 2

V Winding Asm, Starter Generator, Rotor # 02 01 - N0402- 74 1

V Winding Bobbin, Starter Gen, Rotor Asm # 02 01 - N0402- 75 1

V Wire, Rotor, Starter Gen # 02 01 - N0402- 76 1

V Tape, Rotor, Starter Gen, Cloth Type # 02 01 - N0402- 77 1

V Magnet Asm, Starter Generator, Rotor # 02 01 - N0402- 78 16

V Magnet, Starter Generator, # 02 01 - N0402- 79 16

V Magnet Cover, Starter Gen, V Magnet Cover, Starter Gen, # 02 01 - N0402- 80 16

V Fan, Front, Starter Gen, Rotor Asm # 02 01 - N0402- 81 1

V Fan, Rear, Starter Gen, Rotor Asm # 02 01 - N0402- 82 1

V Bearing Spacer, Starter Gen, Front Bearing # 02 01 - N0402- 83 1

V Winding to Slipring Connector, Starter Gen, Roto # 02 01 - N0402- 84 1

V Terminal, Overmold, Starter Gen, Rotor, Copper # 02 01 - N0402- 85 2

V Base, Slipring Connector, Starter Gen, Rotor, Ma # 02 01 - N0402- 86 1

V Slip Ring Asm, Starter Gen, Rotor # 02 01 - N0402- 87 1

V Slipring Base, Starter Gen, Rotor # 02 01 - N0402- 88 1

V Wire, Red, Rotor, Starter Gen # 02 01 - N0402- 89 1

V Wire, Black, Rotor, Starter Gen # 02 01 - N0402- 90 1

V Slipring, Starter Gen, Rotor, Copper # 02 01 - N0402- 91 1

V Bearing, Starter Gen, Rotor Rear # 02 01 - N0402- 92 1

V Bearing Retainer, Starter Gen, Rear Bearing # 02 01 - N0402- 93 1

V Nut, Starter Gen, M6 # 02 01 - N0402- 94 1

 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 # 02 01 - N0402- 95 3

$58.93 $24.38 $62.54 $145.85 $0.73 $9.48 $8.75 $3.65 $22.61 $0.09 $168.54 $0.00

NOTES:

1. = A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of 

the competing technology

Complete Subsystem Quote 

(Yes/No)

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:4 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

0

Start Generator Assembly Roll-up (P/N 140201-N0402-01)

V Starter Generator Asm.

# 02 01- N0402- 011

V Bolt Starter Generator, M5 x 80

# 02 01- N0402- 026

V Bolt Starter Generator, M5 x 15

# 02 01- N0402- 033

V Duckbill Breather, Starter Generator Internal 

Regulator Control

# 02 01- N0402- 041

V Nut, Starter Generator, Pulley, M5

# 02 01- N0402- 051

Sub-Subsystem

Part Number

QTY/ Subsystem

Notes

Subassembly

Component

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Assembly

Name/Description

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

$ - $ -

$ - $ -

Investment

(X1000)

Tooling 

(x1000)

V Nut, Starter Generator, Pulley, M5

# 02 01- N0402- 051

V Washer, Starter Generator, Pulley

# 02 01- N0402- 061

V Bolt Starter Generator, M5 x 15

# 02 01- N0402- 073

V Bolt Starter Generator, M5 x 15

# 02 01- N0402- 082

V Bolt Starter Generator, M4 x 8

# 02 01- N0402- 092

V Dust Seal, Starter Generator, Internal 

Regulator

# 02 01- N0402- 101

V Brush Cover, Starter Generator, Internal Regulator# 02 01- N0402- 111

V Boot, Starter Generator, 3 Phase Terminal

# 02 01- N0402- 123

A V Internal Regulator Asm, Starter Generator# 02 01- N0402- 14

V Anti-Crush Sleeve PEB mid # 02 01- N0402- 153

V 4 Pin Terminal Strip

# 02 01- N0402- 161

V Base Gasket, Starter Generator, Internal 

Regulator

# 02 01- N0402- 171

V Brush Spring

# 02 01- N0402- 182

B V Regulator Brush Asm.# 02 01- N0402- 192

V Regulator Brush

# 02 01- N0402- 202

V Copper Wire - Brushes

# 02 01- N0402- 212

V Bolt Starter Generator, M5 x 15

# 02 01- N0402- 223

V Bearing Retainer, Starter Generator, Front 

Bearing

# 02 01- N0402- 231

V Bearing, Starter Generator, Rotor Front

# 02 01- N0402- 241

V Bolt Starter Generator, M6 x 18

# 02 01- N0402- 254

V Resolver Motor Sensor Asm, Starter Generator# 02 01- N0402- 261

C V Resolver Winding Asm, Motor Sensor Asm# 02 01- N0402-#1

V Resolver Harness Asm, Motor Sensor Asm

# 02 01- N0402-#1

V Resolver Core Plate, Motor Sensor Asm, Stamped

# 02 01- N0402-# 14

V Wire, Motor Sensor, Starter Gen

# 02 01- N0402-#4

V Bracket, Starter Generator, Resolver Motor 

Sensor

# 02 01- N0402-#1

Sensor

# 02 01- N0402-#1

V Bolt Starter Generator, M5 x 15

# 02 01- N0402-#3

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:5 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Sub-Subsystem

Part Number

QTY/ Subsystem

Notes

Subassembly

Component

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Assembly

Name/Description

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

D V Terminal Block Asm, Starter Generator, 3 Phase T# 02 01- N0402-#1

V Brass Threaded Insert Small

# 02 01- N0402-#5

V Brass Threaded Insert Large

# 02 01- N0402-#8

V Grommet, Starter Generator, Internal Regulator W

# 02 01- N0402-#1

V Base Gasket, Starter Generator, Internal Regulat

# 02 01- N0402-#1

V Bracket, Starter Generator, Electrical Harness# 02 01- N0402-#1

E

V Resolver Motor Armature Asm, Starter 

Generator

# 02 01- N0402-#1

V Resolver Core Plate, Starter Gen, Stamped

# 02 01- N0402-# 16

V Nut, Starter Generator, M5

# 02 01- N0402-#1

V Washer, Starter Generator, M6 Shim

# 02 01- N0402-#1

F

V Cover Asm, Starter Generator, Resolver Motor 

# 02 01- N0402-#1

Investment

(X1000)

Tooling 

(x1000)

F

V Cover Asm, Starter Generator, Resolver Motor 

Sensor

# 02 01- N0402-#1

V Bolt Starter Generator, M5 x 15

# 02 01- N0402-#3

V Label, Starter Generator, Resolver Motor 

Sensor

# 02 01- N0402-#1

V Seal, Starter Generator, Resolver Motor 

Sensor

# 02 01- N0402-#1

V Castings

# 02 01- N0402

V Housing, Starter Generator, Front

# 02 01- N0402-#1

V Housing, Starter Generator, Rear

# 02 01- N0402-#1

V Sleeve Bearing Overmolded

# 02 01- N0402-#1

V Cover, Starter Generator, Internal Regulator

# 02 01- N0402-#1

V Stator Asm, Starter Generator

# 02 01- N0402-#1

V Stator Asm, Starter Generator

# 02 01- N0402-#1

 V Insulator Sleeve, Stator Asm, Starter Gen, 

Large 

# 02 01- N0402-#2

V Stater Core Plate, Starter Gen, # 02 01- N0402-# 105

V Insulator, Cavity, Starter Gen

# 02 01- N0402-# 48

V Insulator, Closeout, Starter Gen

# 02 01- N0402-# 48

V Wire, Stator, Starter Gen

# 02 01- N0402-#3

V Insulator Sleeve, Starter Gen, # 02 01- N0402-#3

V Terminal, Starter Gen, Stator # 02 01- N0402-#3

V Temp Sensor Asm, Starter # 02 01- N0402- 601

V Temp Sensor Wire, Starter # 02 01- N0402- 612

V Eyelet Terminal, Starter Gen, # 02 01- N0402- 622

V Heat Shrink Tube, Starter Gen, # 02 01- N0402- 631

 V Heat Shrink Tube, Weather Pack, Stator 

Temp Sen 

# 02 01- N0402- 642

 V Heat Shrink Tube, Starter Gen, Stator Temp 

Senso 

# 02 01- N0402- 652

Senso 

V Insulator Sleeve, Starter Gen, # 02 01- N0402- 662

V Thermocouple, Starter Gen, # 02 01- N0402- 671

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page:6 of 6 COST MODEL ANALYSIS TEMPLATE

Light-Duty Technology Cost Study

EP-C-07-069 WA1-3

Printed: 8/21/2012

DRAFT

Sub-Subsystem

Part Number

QTY/ Subsystem

Notes

Subassembly

Component

NEW TECHNOLOGY GENERAL PART INFORMATION:

2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV 

(Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah)

Item

Subsystem

NEW TECHNOLOGY PACKAGE QUOTE 

PARAMETERS

Assembly

Name/Description

Full, 

Modification, 

Differential, 

or Not 

Applicable 

Quote Level

Scaling 

Factor 

(Default =1)

Technology Level: Mild Hybrid, Start-Stop Technology

Vehicle Class: Mid to Large Size Passenger Vehilce, 4-6 Passengers

Study Case#: N0402 (N=New, B=Base, 04=Technology Package, 02=Vehicle Class)

V Thermocouple Leads, Starter # 02 01 - N0402- 68 1 PIA 7001-B0602-67

V Insulator String, Starter Gen, # 02 01 - N0402- 69 16

V Rotor & Slip Ring Asm # 02 01 - N0402- 70

V Rotor & Core Asm, Starter Generator # 02 01 - N0402- 71 1

V Shaft, Starter Gen, Rotor Asm # 02 01 - N0402- 72 1

V Pole, Starter Gen, Rotor Asm # 02 01 - N0402- 73 2

V Winding Asm, Starter Generator, Rotor # 02 01 - N0402- 74 1

V Winding Bobbin, Starter Gen, Rotor Asm # 02 01 - N0402- 75 1

V Wire, Rotor, Starter Gen # 02 01 - N0402- 76 1

V Tape, Rotor, Starter Gen, Cloth Type # 02 01 - N0402- 77 1

V Magnet Asm, Starter Generator, Rotor # 02 01 - N0402- 78 16

V Magnet, Starter Generator, # 02 01 - N0402- 79 16

V Magnet Cover, Starter Gen, # 02 01 - N0402- 80 16

Investment

(X1000)

Tooling 

(x1000)

V Magnet Cover, Starter Gen, # 02 01 - N0402- 80 16

V Fan, Front, Starter Gen, Rotor Asm # 02 01 - N0402- 81 1

V Fan, Rear, Starter Gen, Rotor Asm # 02 01 - N0402- 82 1

V Bearing Spacer, Starter Gen, Front Bearing # 02 01 - N0402- 83 1

V Winding to Slipring Connector, Starter Gen, Roto # 02 01 - N0402- 84 1

V Terminal, Overmold, Starter Gen, Rotor, Copper # 02 01 - N0402- 85 2

V Base, Slipring Connector, Starter Gen, Rotor, Ma # 02 01 - N0402- 86 1

V Slip Ring Asm, Starter Gen, Rotor # 02 01 - N0402- 87 1

V Slipring Base, Starter Gen, Rotor # 02 01 - N0402- 88 1

V Wire, Red, Rotor, Starter Gen # 02 01 - N0402- 89 1

V Wire, Black, Rotor, Starter Gen # 02 01 - N0402- 90 1

V Slipring, Starter Gen, Rotor, Copper # 02 01 - N0402- 91 1

V Bearing, Starter Gen, Rotor Rear # 02 01 - N0402- 92 1

V Bearing Retainer, Starter Gen, Rear Bearing # 02 01 - N0402- 93 1

V Nut, Starter Gen, M6 # 02 01 - N0402- 94 1

 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 # 02 01 - N0402- 95 3

NOTES:

1. = A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of 

the competing technology

Complete Subsystem Quote 

(Yes/No)

$0 $0.00

09000064810e7549.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 1 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Starter Generator Part Number: 140201-N0402-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3

V Internal Regulator Asm, Starter Generator

7001-B0602-14 1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS

2059 0.5 1 1 0.100 $3.86 $41.48 $16.39 $16.39 $0.39 $0.01 $0.01 $0.40 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.40 $0.40 $0.39

4 7001-B0602-14-01 1 Insert sleeves, springs and brush asm's T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

General Assembly Mech Assembly, LC, Base

82 0.25 1 1 0.000 $0.00 $38.55 $15.00 $15.00 $0.00 $0.12 $0.18 $0.30 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.30 $0.30 $0.00

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

5 7001-B0602-14-02 1 Solder T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Welding/Soldering Operator

Mech Assembly, MC, Base 225 0.25 1 1 0.000 $0.00 $41.55 $30.00 $30.00 $0.00 $0.05 $0.13 $0.18 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.18 $0.18 $0.00

6 V Starter Generator Asm. 7001-B0602-01 1 Assembly T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 46 4 8 1 0.000 $0.00 $36.21 $75.00 $600.00 $0.00 $3.18 $13.16 $16.34 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $16.34 $16.34 $0.00

7 V Duckbill Breather 7001-B0602-04 1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

Thermoset-SBR Mold/Cast/Sinter Operator Inject. Mold, LS

9774 1 1 1 0.003 $1.32 $41.48 $151.77 $151.77 $0.00 $0.00 $0.02 $0.02 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.02 $0.02 $0.00

8

V Brush Cover, Starter Generator, Internal 

Regulator 7001-B0602-11 1 Mold T1 Assembly, Mark-up Applied @ Bottom.

PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS

2250 1 1 1 0.027 $1.46 $41.48 $151.77 $151.77 $0.04 $0.02 $0.07 $0.13 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.13 $0.13 $0.04

9

V Bearing Retainer, Starter Generator, Front 

Bearing 7001-B0602-23 1 Plate T1 Assembly, Mark-up Applied @ Bottom. Not Applicable

Plating/Coating Operator Plate/Finish, SMS, MHC

1500 0.25 0.5 1 0.000 $0.00 $40.84 $125.00 $62.50 $0.00 $0.01 $0.04 $0.05 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.05 $0.05 $0.00

10 7001-B0602-23-01 1 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

450 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.02 $0.02 $0.04 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.04 $0.04 $0.00

11 7001-B0602-23-02 1 Machine T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator

CNC Machining, LC 150 0.5 1 1 0.000 $0.00 $36.98 $30.38 $30.38 $0.00 $0.12 $0.20 $0.33 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.33 $0.33 $0.00

12 7001-B0602-23-03 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. HC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, XSS

6000 1 1 1 0.287 $0.65 $135.07 $24.60 $24.60 $0.19 $0.02 $0.00 $0.21 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.21 $0.21 $0.19

13 V Bracket, Starter Generator, Resolver Motor 

Sensor 7001-B0602-31 1 Plate T1 Assembly, Mark-up Applied @ Bottom. Not Applicable

Plating/Coating Operator Plate/Finish, SMS, MHC

1500 0.25 0.5 1 0.000 $0.00 $40.84 $125.00 $62.50 $0.00 $0.01 $0.04 $0.05 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.05 $0.05 $0.00

14 7001-B0602-31-01 1 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

450 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.02 $0.02 $0.04 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.04 $0.04 $0.00

15 7001-B0602-31-02 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. HC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, XSS

6000 1 1 1 0.187 $0.65 $135.07 $24.60 $24.60 $0.12 $0.02 $0.00 $0.15 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.15 $0.15 $0.12

16 V Bracket, Starter Generator, Electrical Harness 7001-B0602-38 1 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

450 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.02 $0.02 $0.04 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.04 $0.04 $0.00

17 7001-B0602-38-01 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. HC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, XSS

6000 1 1 1 0.033 $0.65 $135.07 $24.60 $24.60 $0.02 $0.02 $0.00 $0.05 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.05 $0.05 $0.02

18

V Resolver Core Plate, Starter Gen, Stamped

7001-B0602-29 14 Stamping T1 Assembly, Mark-up Applied 

@ Bottom. Si. Elect. Steel Cut/Punch/Forming Operator Stamp/Form, XSS 24000 2 4 1 0.013 $0.75 $42.73 $24.60 $98.40 $0.01 $0.00 $0.00 $0.02 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.02 $0.24 $0.14

19 7001-B0602-29-01 1 Rotor Stacking T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Cut/Punch/Forming Operator Elec. Assembly, MC, Base 135 0 4 1 0.000 $0.00 $42.73 $30.00 $120.00 $0.00 $0.00 $0.89 $0.89 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.89 $0.89 $0.00 @ Bottom.

7001-B0602-29-02 1 Cut grooves T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator CNC Machining, LC, Automatic 

Load 720 1 1 1 0.000 $0.00 $36.98 $40.26 $40.26 $0.00 $0.05 $0.06 $0.11 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.11 $0.11 $0.00

20

V Resolver Winding Asm, Motor Sensor Asm

7001-B0602-27 1 Winding Machine T1 Assembly, Mark-up Applied 

@ Bottom. Copper - Windings, <1mm Electromechanical Assembly Elec. Assembly, MHC, Base 199 0.5 3 1 0.002 $2.94 $36.21 $45.00 $135.00 $0.01 $0.09 $0.68 $0.78 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.78 $0.78 $0.01

21 V Resolver Motor Sensor Asm, Starter 

Generator 7001-B0602-26 1 Mold T1 Assembly, Mark-up Applied @ Bottom.

PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS

275 1 1 1 0.005 $1.46 $41.48 $151.77 $151.77 $0.01 $0.15 $0.55 $0.71 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.71 $0.71 $0.01

22 7001-B0602-26-01 1 Solder T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Welding/Soldering Operator

Mech Assembly, MC, Base 267 0.25 1 1 0.000 $0.00 $41.55 $30.00 $30.00 $0.00 $0.04 $0.11 $0.15 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.15 $0.15 $0.00

23 7001-B0602-26-02 1 Pot T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

General Assembly Mech Assembly, LC, Base

632 0.25 1 1 0.000 $0.00 $38.55 $15.00 $15.00 $0.00 $0.02 $0.02 $0.04 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.04 $0.04 $0.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Starter Generator Part Number: 140201-N0402-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

24 V Resolver Motor Armature Asm, Starter 

Generator 7001-B0602-39 16 Stamping T1 Assembly, Mark-up Applied @ Bottom. Si. Elect. Steel Cut/Punch/Forming Operator Stamp/Form, XSS 24000 2 4 1 0.003 $0.75 $42.73 $24.60 $98.40 $0.00 $0.00 $0.00 $0.01 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.01 $0.16 $0.04

25 7001-B0602-39-01 1 Rotor Stacking T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Cut/Punch/Forming Operator Elec. Assembly, MC, Base 135 0 4 1 0.000 $0.00 $42.73 $30.00 $120.00 $0.00 $0.00 $0.89 $0.89 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.89 $0.89 $0.00

26

V Grommet, Starter Generator, Internal Regulator W

7001-B0602-36 1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

Thermoset-SBR Mold/Cast/Sinter Operator Inject. Mold, LS

4500 1 1 1 0.010 $1.32 $41.48 $151.77 $151.77 $0.01 $0.01 $0.03 $0.06 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.06 $0.06 $0.01

27

V Terminal Block Asm, Starter Generator, 3 Phase T

7001-B0602-33 1 Assembly T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

General Assembly Mech Assembly, LC, Base

51 0.25 1 1 0.000 $0.00 $38.55 $15.00 $15.00 $0.00 $0.19 $0.29 $0.48 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.48 $0.48 $0.00

28 7001-B0602-33-01 1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SMS

254 1 1 1 0.528 $3.86 $41.48 $28.80 $28.80 $2.04 $0.16 $0.11 $2.31 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $2.31 $2.31 $2.04

29 V Boot, Starter Generator, 3 Phase Terminal 7001-B0602-12 3 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

Thermoset-SBR Mold/Cast/Sinter Operator Inject. Mold, LS

314 1 1 1 0.027 $1.32 $41.48 $151.77 $151.77 $0.04 $0.13 $0.48 $0.65 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.65 $1.96 $0.11

30

V Regulator Brush Asm.

7001-B0602-19 1 Solder T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Welding/Soldering Operator

Elec. Assembly, MC, Base 225 0.25 1 1 0.000 $0.00 $41.55 $30.00 $30.00 $0.00 $0.05 $0.13 $0.18 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.18 $0.18 $0.00

31 V Cover Asm, Starter Generator, 

Resolver Motor Sensor

7001-B0602-43 1 Plate T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Plating/Coating Operator Plate/Finish, SMS, MHC

1500 0.25 0.5 1 0.000 $0.00 $40.84 $125.00 $62.50 $0.00 $0.01 $0.04 $0.05 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.05 $0.05 $0.00

32 7001-B0602-43-01 1 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

450 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.02 $0.02 $0.04 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.04 $0.04 $0.00

33 7001-B0602-43-02 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. HC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, XSS

6000 1 1 1 0.214 $0.65 $135.07 $24.60 $24.60 $0.14 $0.02 $0.00 $0.17 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.17 $0.17 $0.14

34 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

35 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

36 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

1 0 $0.00 $0.00 $0.00 $0.00 $0.00

30 V Nut, Starter Generator, Pulley, M5 7001-B0602-05 1 S $0.00 $0.11 $0.00 $0.11 $0.11

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub30 V Nut, Starter Generator, Pulley, M5 Assembly. 7001-B0602-05 1 S $0.00 $0.11 $0.00 $0.11 $0.11

30 V Washer, Starter Generator, Pulley 7001-B0602-06 1 S $0.00 $0.15 $0.00 $0.15 $0.15

30 V Bolt Starter Generator, M5 x 15 7001-B0602-08 2 S $0.00 $0.02 $0.00 $0.04 $0.04

30 V Bolt Starter Generator, M5 x 15 7001-B0602-07 3 S $0.00 $0.02 $0.00 $0.06 $0.06

30 V Label, Starter Generator, Resolver Motor 

Sensor 7001-B0602-45 1 S $0.00 $0.05 $0.00 $0.05 $0.05

30 V Seal, Starter Generator, Resolver Motor 

Sensor 7001-B0602-46 1 S $0.00 $0.07 $0.00 $0.07 $0.07

30 V Bolt Starter Generator, M5 x 15 7001-B0602-44 3 S $0.00 $0.02 $0.00 $0.06 $0.06

30 V Nut, Starter Generator, M5 7001-B0602-41 1 S $0.00 $0.02 $0.00 $0.02 $0.02

30 V Washer, Starter Generator, M6 Shim 7001-B0602-42 1 S $0.00 $0.01 $0.00 $0.01 $0.01

30 V Bolt Starter Generator, M5 x 15 7001-B0602-22 3 S $0.00 $0.02 $0.00 $0.06 $0.06

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

T1 or OEM for Final or Sub-Assembly. In addition component material cost is 

accounted for in T1 quote sheet. Thus component cost will only be included for 

Mark-up Calculations.

"Alpha-Numeric Character" = Indicates purchase parts are brought in by T2/T3 

Supplier for Subassembly.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Starter Generator Part Number: 140201-N0402-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

30 V Bolt Starter Generator, M5 x 15 7001-B0602-32 3 S $0.00 $0.02 $0.00 $0.06 $0.06

30 V Bolt Starter Generator, M4 x 8 7001-B0602-09 2 S $0.00 $0.02 $0.00 $0.04 $0.04

30 V Dust Seal, Starter Generator, Internal 

Regulator 7001-B0602-10 1 S $0.00 $0.14 $0.00 $0.14 $0.14

30 V Regulator Brush 7001-B0602-20 1 S $0.00 $0.10 $0.00 $0.10 $0.10

30 V Copper Wire - Brushes 7001-B0602-21 1 S $0.00 $0.01 $0.00 $0.01 $0.01

30 V Brush Spring 7001-B0602-18 2 S $0.00 $0.04 $0.00 $0.08 $0.08

30 V Anti-Crush Sleeve PEB mid 7001-B0602-15 3 S $0.00 $0.01 $0.00 $0.03 $0.03

30 V 4 Pin Terminal Strip 7001-B0602-16 1 S $0.00 $0.20 $0.00 $0.20 $0.20

30 V Base Gasket, Starter Generator, Internal 

Regulator 7001-B0602-17 1 S $0.00 $0.06 $0.00 $0.06 $0.06

30 V Bolt Starter Generator, M6 x 18 V Bolt Starter Generator, M6 x 18 7001-B0602-25 7001-B0602-25 4 S $0.00 $0.03 $0.00 $0.12 $0.12

30 V Brass Threaded Insert Small 7001-B0602-34 5 S $0.00 $0.05 $0.00 $0.25 $0.25

30 V Brass Threaded Insert Large 7001-B0602-35 8 S $0.00 $0.08 $0.00 $0.64 $0.64

30 V Bolt Starter Generator, M5 x 80 7001-B0602-02 6 S $0.00 $0.155 $0.00 $0.93 $0.93

30 V Bearing, Starter Generator, Rotor Front 7001-B0602-24 1 S $0.00 $1.52 $0.00 $1.52 $1.52

30 V Base Gasket, Starter Generator, Internal Regulat 7001-B0602-37 1 S $0.00 $0.06 $0.00 $0.06 $0.06

27 V Bolt Starter Generator, M5 x 15 7001-B0602-03 3 S $0.00 $0.02 $0.00 $0.06 $0.06

28 V Resolver Harness Asm, Motor Sensor Asm 7001-B0602-28 1 S $0.00 $1.12 $0.00 $1.12 $1.12

29 V Wire, Motor Sensor, Starter Gen 7001-B0602-30 4 S $0.00 $0.065 $0.00 $0.26 $0.26

29 0 $0.00 $0.00 $0.00 $0.00 $0.00

29 0 $0.00 $0.00 $0.00 $0.00 $0.00

30 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$9.55

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up $33.87

T1 or OEM Total Manufacturing Cost: $9.55 $4.95 $19.36 $33.87 $0.00 $0.00 $0.00 $0.00 $0.00 $33.87

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- $0.17 $2.20 $2.03 $0.85 $5.25

Base Cost Impact to Vehicle: $9.55 $4.95 $19.36 $33.87 $0.17 $2.20 $2.03 $0.85 $5.25 $39.12 $0 $0

Packaging Cost: $0.09

Net Cost Impact to Vehicle: $39.20

Total Number of Pallets/

Number of Parts per Pallet/Supplier, Customer and InRequirements (Weeks)Supplier, Customer and InRequirements (Parts)

PACKAGING CALCULATIONS: 

3

1

Notes: 

a) Items 1,2, & 3 must a

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Packaging 

Cost per 

Piece

Total 

Amount

Lump Sum 

Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.086 $172,500 0.00% 2,250,000 60 5.00% $300 575 100 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

PACKAGING CALCULATIONS: 

Packaging Type: Option #1 with Dividers

Part Size: 240x200x200

Parts/Layer: 5x5

Number of Layers: 4

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Starter Generator Part Number: 140201-N0402-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

Cost per Base: 6" Pallet Base, $100/Base Packaging Cost Total: $0.086

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Internal Regulator Asm, Starter Generator

7001-B0602-14

7001-B0602-14-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.01 $0.01 $0.40 $0.00 $0.00 $0.00 $0.00 $0.00

Insert mold 4 pin terminal strip

5 2 10 100 47 4700 96 37.60 85% 113 31.96 1.748 1 4 6.99 1.0 1.0

$0.12 $0.18 $0.30 $0.00 $0.00 $0.00 $0.00 $0.00 Insert sleeves, springs and brush asm's 5 2 10 100 47 4700 96 37.60 85% 113 31.96 44 1 1 44 1.0 1.0

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

7001-B0602-14-02

V Starter Generator Asm. 7001-B0602-01

V Duckbill Breather 7001-B0602-04

V Brush Cover, Starter Generator, Internal 

Regulator 7001-B0602-11

V Bearing Retainer, Starter Generator, Front 

Bearing 7001-B0602-23

7001-B0602-23-01

7001-B0602-23-02

7001-B0602-23-03

V Bracket, Starter Generator, Resolver Motor 

Sensor 7001-B0602-31

7001-B0602-31-01

7001-B0602-31-02

V Bracket, Starter Generator, Electrical Harness 7001-B0602-38

7001-B0602-38-01

V Resolver Core Plate, Starter Gen, Stamped

7001-B0602-29

7001-B0602-29-01

$0.05 $0.13 $0.18 $0.00 $0.00 $0.00 $0.00 $0.00 Solder Tube end in place 5 2 10 100 47 4700 96 37.60 85% 113 31.96 16 2 1 16 1.0 1.0

$3.18 $13.16 $16.34 $0.00 $0.00 $0.00 $0.00 $0.00 bearing, spacer, slipreing asm 5 2 10 100 47 4700 96 37.60 85% 113 31.96 631.9 1 632 1.0 8.0

$0.00 $0.02 $0.02 $0.00 $0.00 $0.00 $0.00 $0.00

Injection Mold - 8 Cavity Mold Box Size 40mm x 20mm x 11mm

5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.37 2 12 4 1.0 1.0

$0.02 $0.07 $0.13 $0.00 $0.00 $0.00 $0.00 $0.00

Injection Mold - 12 Cavity - Box Size 20mm x 20mm x 43mm

5 2 10 100 47 4700 96 37.60 85% 113 31.96 1.6 2 12 19 1.0 1.0

$0.01 $0.04 $0.05 $0.00 $0.00 $0.00 $0.00 $0.00

 Plating, Batched Processed

1 1 10 10 47 470 957 3.76 85% 1126 3.20 50 60 1.0 0.5

$0.02 $0.02 $0.04 $0.00 $0.00 $0.00 $0.00 $0.00 Batch Wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 8 1 1 8 1.0 1.0

$0.12 $0.20 $0.33 $0.00 $0.00 $0.00 $0.00 $0.00 Single station,CNC Mach, Auto Sml Size and /or Low Complexity Pallet Size 300mm square 550mm 5 2 10 100 47 4700 96 37.60 85% 113 31.96 24 1 1 24 1.0 1.0

$0.02 $0.00 $0.21 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.6 2 1 0.6 1.0 1.0

$0.01 $0.04 $0.05 $0.00 $0.00 $0.00 $0.00 $0.00

 Plating, Batched Processed

1 1 10 10 47 470 957 3.76 85% 1126 3.20 50 60 1.0 0.5

$0.02 $0.02 $0.04 $0.00 $0.00 $0.00 $0.00 $0.00 Batch Wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 8 1 1 8 1.0 1.0

$0.02 $0.00 $0.15 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.6 2 1 0.6 1.0 1.0

$0.02 $0.02 $0.04 $0.00 $0.00 $0.00 $0.00 $0.00 Batch Wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 8 1 1 8 1.0 1.0

$0.02 $0.00 $0.05 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.6 2 1 0.6 1.0 1.0

$0.05 $0.06 $0.24 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive stamping die in-line with automatic rotor disc stacking equipment. 5 2 10 100 47 4700 1340 2.69 85% 1577 2.28 0.6 2 1 0.6 1.0 4.0

$0.00 $0.89 $0.89 $0.00 $0.00 $0.00 $0.00 $0.00 Rotor stacking equipment, direct feed from stamping press, orientate, stack and press into place 5 2 10 100 47 4700 96 37.60 85% 113 31.96 465 1 1 106.8 1.0 4.0

7001-B0602-29-02

V Resolver Winding Asm, Motor Sensor Asm

7001-B0602-27

V Resolver Motor Sensor Asm, Starter 

Generator 7001-B0602-26

7001-B0602-26-01

7001-B0602-26-02

$0.05 $0.06 $0.11 $0.00 $0.00 $0.00 $0.00 $0.00 Cut Grooves 5 2 10 100 47 4700 96 37.60 85% 113 31.96 1 5 1.0 1.0

$0.09 $0.68 $0.78 $0.00 $0.00 $0.00 $0.00 $0.00 Automated winding station, auto load and clamp, cut and position leads. 2.5 2 10 50 47 2350 191 18.80 85% 225 15.98 23 1 1 54.38 1.0 3.0

$0.15 $0.55 $0.71 $0.00 $0.00 $0.00 $0.00 $0.00

Injection Mold - 4 Cavity - Box Size 300mm x 40mm x 32mm

5 2 10 100 47 4700 96 37.60 85% 113 31.96 13.1 1 4 52 1.0 1.0

$0.04 $0.11 $0.15 $0.00 $0.00 $0.00 $0.00 $0.00 Solder Tube end in place 5 2 10 100 47 4700 96 37.60 85% 113 31.96 13.5 2 1 13.5 1.0 1.0

$0.02 $0.02 $0.04 $0.00 $0.00 $0.00 $0.00 $0.00 Manual Assembly - grease shaft, place shaft spring and seal asebble top and bottom base and appply retaining clip 5 2 10 100 47 4700 96 37.60 85% 113 31.96 5.7 4 1 5.7 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Resolver Motor Armature Asm, Starter 

Generator 7001-B0602-39

7001-B0602-39-01

V Grommet, Starter Generator, Internal Regulator W

7001-B0602-36

V Terminal Block Asm, Starter Generator, 3 Phase T

7001-B0602-33

7001-B0602-33-01

V Boot, Starter Generator, 3 Phase Terminal 7001-B0602-12

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

$0.06 $0.07 $0.16 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive stamping die in-line with automatic rotor disc stacking equipment. 5 2 10 100 47 4700 1532 2.35 85% 1802 2.00 0.6 2 1 0.6 1.0 4.0

$0.00 $0.89 $0.89 $0.00 $0.00 $0.00 $0.00 $0.00 Rotor stacking equipment, direct feed from stamping press, orientate, stack and press into place 5 2 10 100 47 4700 96 37.60 85% 113 31.96 465 1 1 106.8 1.0 4.0

$0.01 $0.03 $0.06 $0.00 $0.00 $0.00 $0.00 $0.00 PPS Insert copper terminals and over mold 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.80 1 10 8.00 1.0 1.0

$0.19 $0.29 $0.48 $0.00 $0.00 $0.00 $0.00 $0.00 Manual Assembly - press insert into pulley base 5 2 10 100 47 4700 96 37.60 85% 113 31.96 141 1 1 71 1.0 1.0

$0.16 $0.11 $2.31 $0.00 $0.00 $0.00 $0.00 $0.00

Injection Mold - 6 Cavity - Box Size 121mm x 82mm x 45mm

5 2 10 100 47 4700 96 37.60 85% 113 31.96 14.17 1 6 85.03 1.0 1.0

$0.40 $1.45 $1.96 $0.00 $0.00 $0.00 $0.00 $0.00

Injection Mold - 10 Cavity - Box Size 25mm x 25mm x 20mm

5 2 10 100 47 4700 287 12.53 85% 338 10.65 11.48 1 10 114.80 1.0 1.0

V Regulator Brush Asm.

7001-B0602-19

V Cover Asm, Starter Generator, 

Resolver Motor Sensor

7001-B0602-43

7001-B0602-43-01

7001-B0602-43-02

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Nut, Starter Generator, Pulley, M5 7001-B0602-05

Injection Mold - 10 Cavity - Box Size 25mm x 25mm x 20mm

$0.05 $0.13 $0.18 $0.00 $0.00 $0.00 $0.00 $0.00 Solder brushes to magnets 5 2 10 100 47 4700 96 37.60 85% 113 31.96 16.0 1 1 16.0 1.0 1.0

$0.01 $0.04 $0.05 $0.00 $0.00 $0.00 $0.00 $0.00

 Plating, Batched Processed

1 1 10 10 47 470 957 3.76 85% 1126 3.20 50 60 1.0 0.5

$0.02 $0.02 $0.04 $0.00 $0.00 $0.00 $0.00 $0.00 Batch Wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 8 1 1 8 1.0 1.0

$0.02 $0.00 $0.17 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.6 1 1 0.6 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00

V Nut, Starter Generator, Pulley, M5 7001-B0602-05 $0.11

V Washer, Starter Generator, Pulley 7001-B0602-06

V Bolt Starter Generator, M5 x 15 7001-B0602-08

V Bolt Starter Generator, M5 x 15 7001-B0602-07

V Label, Starter Generator, Resolver Motor 

Sensor 7001-B0602-45

V Seal, Starter Generator, Resolver Motor 

Sensor 7001-B0602-46

V Bolt Starter Generator, M5 x 15 7001-B0602-44

V Nut, Starter Generator, M5 7001-B0602-41

V Washer, Starter Generator, M6 Shim 7001-B0602-42

V Bolt Starter Generator, M5 x 15 7001-B0602-22

$0.11

$0.15

$0.04

$0.06

$0.05

$0.07

$0.06

$0.02

$0.01

$0.06

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 7 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Bolt Starter Generator, M5 x 15 7001-B0602-32

V Bolt Starter Generator, M4 x 8 7001-B0602-09

V Dust Seal, Starter Generator, Internal 

Regulator 7001-B0602-10

V Regulator Brush 7001-B0602-20

V Copper Wire - Brushes 7001-B0602-21

V Brush Spring 7001-B0602-18

V Anti-Crush Sleeve PEB mid 7001-B0602-15

V 4 Pin Terminal Strip 7001-B0602-16

V Base Gasket, Starter Generator, Internal 

Regulator 7001-B0602-17

V Bolt Starter Generator, M6 x 18 7001-B0602-25

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

$0.06

$0.04

$0.14

$0.10

$0.01

$0.08

$0.03

$0.20

$0.06

V Bolt Starter Generator, M6 x 18 7001-B0602-25 $0.12

V Brass Threaded Insert Small 7001-B0602-34

V Brass Threaded Insert Large 7001-B0602-35

V Bolt Starter Generator, M5 x 80 7001-B0602-02

V Bearing, Starter Generator, Rotor Front 7001-B0602-24

V Base Gasket, Starter Generator, Internal Regulat 7001-B0602-37

V Bolt Starter Generator, M5 x 15 7001-B0602-03

V Resolver Harness Asm, Motor Sensor Asm 7001-B0602-28

V Wire, Motor Sensor, Starter Gen 7001-B0602-30

$0.12

$0.25

$0.64

$0.93

$1.52

$0.06

$0.06

$1.12

$0.26

$0.00

$0.00

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$4.95 $19.36 $33.87 $0.00 $0.00 $0.00 $0.00 $0.00

$33.87

2

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 8 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 9 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Internal Regulator Asm, Starter Generator

7001-B0602-14

7001-B0602-14-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

2059 1.75 0.50

82 44.00 0.25

7001-B0602-14-02

V Starter Generator Asm. 7001-B0602-01

V Duckbill Breather 7001-B0602-04

V Brush Cover, Starter Generator, Internal 

Regulator 7001-B0602-11

V Bearing Retainer, Starter Generator, Front 

Bearing 7001-B0602-23

7001-B0602-23-01

7001-B0602-23-02

7001-B0602-23-03

V Bracket, Starter Generator, Resolver Motor 

Sensor 7001-B0602-31

7001-B0602-31-01

7001-B0602-31-02

V Bracket, Starter Generator, Electrical Harness 7001-B0602-38

7001-B0602-38-01

V Resolver Core Plate, Starter Gen, Stamped

7001-B0602-29

7001-B0602-29-01

225 16.00 0.25

46 78.99 4.00

9774 0.37 1.00

2250 1.60 1.00

1500 2.40 0.25

450 8.00 0.25

150 24.00 0.50

6000 0.60 1.00

1500 2.40 0.25

450 8.00 0.25

6000 0.60 1.00

450 8.00 0.25

6000 0.60 1.00

24000 0.15 2.00

135 26.70 -

7001-B0602-29-02

V Resolver Winding Asm, Motor Sensor Asm

7001-B0602-27

V Resolver Motor Sensor Asm, Starter 

Generator 7001-B0602-26

7001-B0602-26-01

7001-B0602-26-02

720 5.00 1.00

199 18.13 0.50

275 13.10 1.00

267 13.50 0.25

632 5.70 0.25

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 10 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Resolver Motor Armature Asm, Starter 

Generator 7001-B0602-39

7001-B0602-39-01

V Grommet, Starter Generator, Internal Regulator W

7001-B0602-36

V Terminal Block Asm, Starter Generator, 3 Phase T

7001-B0602-33

7001-B0602-33-01

V Boot, Starter Generator, 3 Phase Terminal 7001-B0602-12

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

24000 0.15 2.00

135 26.70 -

4500 0.80 1.00

51 70.50 0.25

254 14.17 1.00

314 11.48 1.00

V Regulator Brush Asm.

7001-B0602-19

V Cover Asm, Starter Generator, 

Resolver Motor Sensor

7001-B0602-43

7001-B0602-43-01

7001-B0602-43-02

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Nut, Starter Generator, Pulley, M5 7001-B0602-05

225 16.00 0.25

1500 2.40 0.25

450 8.00 0.25

6000 0.60 1.00

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

V Nut, Starter Generator, Pulley, M5 7001-B0602-05

V Washer, Starter Generator, Pulley 7001-B0602-06

V Bolt Starter Generator, M5 x 15 7001-B0602-08

V Bolt Starter Generator, M5 x 15 7001-B0602-07

V Label, Starter Generator, Resolver Motor 

Sensor 7001-B0602-45

V Seal, Starter Generator, Resolver Motor 

Sensor 7001-B0602-46

V Bolt Starter Generator, M5 x 15 7001-B0602-44

V Nut, Starter Generator, M5 7001-B0602-41

V Washer, Starter Generator, M6 Shim 7001-B0602-42

V Bolt Starter Generator, M5 x 15 7001-B0602-22

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 11 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Bolt Starter Generator, M5 x 15 7001-B0602-32

V Bolt Starter Generator, M4 x 8 7001-B0602-09

V Dust Seal, Starter Generator, Internal 

Regulator 7001-B0602-10

V Regulator Brush 7001-B0602-20

V Copper Wire - Brushes 7001-B0602-21

V Brush Spring 7001-B0602-18

V Anti-Crush Sleeve PEB mid 7001-B0602-15

V 4 Pin Terminal Strip 7001-B0602-16

V Base Gasket, Starter Generator, Internal 

Regulator 7001-B0602-17

V Bolt Starter Generator, M6 x 18 7001-B0602-25

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

V Bolt Starter Generator, M6 x 18 7001-B0602-25

V Brass Threaded Insert Small 7001-B0602-34

V Brass Threaded Insert Large 7001-B0602-35

V Bolt Starter Generator, M5 x 80 7001-B0602-02

V Bearing, Starter Generator, Rotor Front 7001-B0602-24

V Base Gasket, Starter Generator, Internal Regulat 7001-B0602-37

V Bolt Starter Generator, M5 x 15 7001-B0602-03

V Resolver Harness Asm, Motor Sensor Asm 7001-B0602-28

V Wire, Motor Sensor, Starter Gen 7001-B0602-30

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 12 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 1 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: Generator - Alternator Part Number: 140201-N0402-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 V Housing, Starter Generator, Front 70 01 - B0602 - 58 1

1 Wash Cycles thru machining T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator

Washing Equipment, LC 360 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.03 $0.03 $0.06 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.06 $0.06 $0.00

3 70 01 - B0602 - 58-01 1

Machine T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator CNC Machining, LC, Automatic 

Load 40 0.5 1 1 0.000 $0.00 $36.98 $40.26 $40.26 $0.00 $0.46 $1.01 $1.47 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $1.47 $1.47 $0.00

70 01 - B0602 - 58-02 1 Stress Relief Heat Treat T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Heat Treat Operator

98 1.5 1 1 1.228 $0.012 $47.72 $10.17 $10.17 $0.01 $0.73 $0.10 $0.85 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.85 $0.85 $0.01

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

70 01 - B0602 - 58-02 1 Stress Relief Heat Treat @ Bottom. Not Applicable

T5-Al380, SMS

98 1.5 1 1 1.228 $0.012 $47.72 $10.17 $10.17 $0.01 $0.73 $0.10 $0.85 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.85 $0.85 $0.01

4 70 01 - B0602 - 58-03 1 Cast T1 Assembly, Mark-up Applied 

@ Bottom.

Aluminum-A380, Cast

Mold/Cast/Sinter Operator

Diecast, MLS

357 1 1 1.1 1.228 $1.10 $41.48 $247.89 $272.68 $1.35 $0.12 $0.76 $2.23 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $2.23 $2.23 $1.35

1 V Housing, Starter Generator, Rear 70 01 - B0602 - 59 1

1 Wash Cycles thru machining T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator

Washing Equipment, LC 360 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.03 $0.03 $0.06 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.06 $0.06 $0.00

5 70 01 - B0602 - 59-01 1

Machine T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator CNC Machining, LC, Automatic 

Load 36 1 2 1 0.000 $0.00 $36.98 $40.26 $80.52 $0.00 $1.04 $2.26 $3.30 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $3.30 $3.30 $0.00

2 70 01 - B0602 - 59-02 1 Stress Relief Heat Treat T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Heat Treat Operator

T5-Al380, SMS

41 1.5 1 1 1.717 $0.012 $47.72 $10.17 $10.17 $0.02 $1.74 $0.25 $2.01 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $2.01 $2.01 $0.02

6 70 01 - B0602 - 59-03 1 Cast T1 Assembly, Mark-up Applied 

@ Bottom.

Aluminum-A380, Cast

Mold/Cast/Sinter Operator

Diecast, MLS

366 1 1 1.1 1.717 $1.10 $41.48 $247.89 $272.68 $1.89 $0.11 $0.74 $2.75 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $2.75 $2.75 $1.89

3 V Cover, Starter Generator, Internal Regulator 70 01 - B0602 - 60 1

1 Wash Cycles thru machining T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

360 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.03 $0.03 $0.06 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.06 $0.06 $0.00

7 70 01 - B0602 - 60-01 1

Machine T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator CNC Machining, LC, Automatic 

Load 38 0.5 1 1 0.000 $0.00 $36.98 $40.26 $40.26 $0.00 $0.48 $1.05 $1.53 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $1.53 $1.53 $0.00

4 70 01 - B0602 - 60-02 1 Stress Relief Heat Treat T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Heat Treat Operator

T5-Al380, SMS

144 1.5 1 1 0.769 $0.012 $47.72 $10.17 $10.17 $0.01 $0.50 $0.07 $0.58 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.58 $0.58 $0.01

8 70 01 - B0602 - 60-03 1 Cast T1 Assembly, Mark-up Applied 

@ Bottom.

Aluminum-A380, Cast

Mold/Cast/Sinter Operator

Diecast, MS

379 1 1 1.1 0.769 $1.10 $41.48 $197.05 $216.76 $0.85 $0.11 $0.57 $1.53 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $1.53 $1.53 $0.85

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: Generator - Alternator Part Number: 140201-N0402-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

1 0 $0.00 $0.00 $0.00 $0.00 $0.00

2 V Ring, Housing, Starter Generator, Rear 1 cast in S $0.00 $0.21 $0.00 $0.21 $0.21

3 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$4.34

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up $16.62

T1 or OEM Total Manufacturing Cost: $4.34 $5.37 $6.91 $16.62 $0.00 $0.00 $0.00 $0.00 $0.00 $16.62

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub3

1

Notes: 

T1 or OEM Mark-Up Rates: a) Items 1,2, & 3 must a----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- $0.08 $1.08 $1.00 $0.42 $2.58

Base Cost Impact to Vehicle: $4.34 $5.37 $6.91 $16.62 $0.08 $1.08 $1.00 $0.42 $2.58 $19.19 $0 $0

Packaging Cost: $0.00

Net Cost Impact to Vehicle: $19.19

Packaging 

Cost per 

Piece

Total 

Amount

Lump Sum 

Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.000 $0 0.00% 2,250,000 60 5.00% $0 58 1000 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

Packaging Cost Total: $0.000

PACKAGING CALCULATIONS: 

Packaging Type:

Part Size:

Parts/Layer:

Number of Layers:

a) Items 1,2, & 3 must a

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Housing, Starter Generator, Front 70 01 - B0602 - 58

70 01 - B0602 - 58-01

70 01 - B0602 - 58-02

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.03 $0.03 $0.06 $0.00 $0.00 $0.00 $0.00 $0.00 Batch Wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 13 5 1 10 1.0 1.0

$0.46 $1.01 $1.47 $0.00 $0.00 $0.00 $0.00 $0.00 EC 300 - Al Horizontal CNC. Various Milling, boring, chamfer, drilling and tapping operations 5 2 10 100 47 4700 96 37.60 85% 113 31.96 90 34 1 90 1.0 1.0

$0.73 $0.10 $0.85 $0.00 $0.00 $0.00 $0.00 $0.00 T5 Heat Treat, 7.5 hour cycle, 1,130 per cycle 5 2 10 100 47 4700 96 37.60 85% 113 31.96 - - 738 27,000 1.0 1.0

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

70 01 - B0602 - 58-02

70 01 - B0602 - 58-03

V Housing, Starter Generator, Rear 70 01 - B0602 - 59

70 01 - B0602 - 59-01

70 01 - B0602 - 59-02

70 01 - B0602 - 59-03

V Cover, Starter Generator, Internal Regulator 70 01 - B0602 - 60

70 01 - B0602 - 60-01

70 01 - B0602 - 60-02

70 01 - B0602 - 60-03

Purchase Part - High Impact Item (Full Cost Mapping)

$0.73 $0.10 $0.85 $0.00 $0.00 $0.00 $0.00 $0.00 T5 Heat Treat, 7.5 hour cycle, 1,130 per cycle 5 2 10 100 47 4700 96 37.60 85% 113 31.96 - - 738 27,000 1.0 1.0

$0.12 $0.76 $2.23 $0.00 $0.00 $0.00 $0.00 $0.00 Die Cast 1800-2600 ton, 6 cavity, Used 1.1 Multiplier for Trimming operation 5 2 10 100 47 4700 96 37.60 85% 113 31.96 10.09 2 6 60.54 1.1 1.0

$0.03 $0.03 $0.06 $0.00 $0.00 $0.00 $0.00 $0.00 Batch Wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 13 5 1 10 1.0 1.0

$1.04 $2.26 $3.30 $0.00 $0.00 $0.00 $0.00 $0.00 EC 300 - Al Horizontal CNC. Various Milling, boring, chamfer, drilling and tapping operations 5 2 10 100 47 4700 96 37.60 85% 113 31.96 202 99 1 202 1.0 2.0

$1.74 $0.25 $2.01 $0.00 $0.00 $0.00 $0.00 $0.00 T5 Heat Treat, 7.5 hour cycle, 308 per cycle 5 2 10 100 47 4700 96 37.60 85% 113 31.96 - - 308 27,000 1.0 1.0

$0.11 $0.74 $2.75 $0.00 $0.00 $0.00 $0.00 $0.00 Die Cast 1800-2600 ton, 6 cavity, Used 1.1 Multiplier for Trimming operation 5 2 10 100 47 4700 96 37.60 85% 113 31.96 9.83 2 6 58.98 1.1 1.0

$0.03 $0.03 $0.06 $0.00 $0.00 $0.00 $0.00 $0.00 Batch Wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 13 5 1 10 1.0 1.0

$0.48 $1.05 $1.53 $0.00 $0.00 $0.00 $0.00 $0.00 EC 300 - Al Horizontal CNC. Various Milling, boring, chamfer, drilling and tapping operations 5 2 10 100 47 4700 96 37.60 85% 113 31.96 94 35 1 94 1.0 1.0

$0.50 $0.07 $0.58 $0.00 $0.00 $0.00 $0.00 $0.00 T5 Heat Treat, 7.5 hour cycle, 1080 per cycle 5 2 10 100 47 4700 96 37.60 85% 113 31.96 - - 1,080 27,000 1.0 1.0

$0.11 $0.57 $1.53 $0.00 $0.00 $0.00 $0.00 $0.00 Die Cast 1000-1800 ton, 6 cavity, Used 1.1 Multiplier for Trimming operation 5 2 10 100 47 4700 96 37.60 85% 113 31.96 9.5 2 6 57 1.1 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Ring, Housing, Starter Generator, Rear

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

$0.00

$0.21

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$5.37 $6.91 $16.62 $0.00 $0.00 $0.00 $0.00 $0.00

$16.62

2

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Housing, Starter Generator, Front 70 01 - B0602 - 58

70 01 - B0602 - 58-01

70 01 - B0602 - 58-02

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

360 10.00 0.25

40 90.00 0.50

70 01 - B0602 - 58-02 98 36.59 1.50

70 01 - B0602 - 58-03

V Housing, Starter Generator, Rear 70 01 - B0602 - 59

70 01 - B0602 - 59-01

70 01 - B0602 - 59-02

70 01 - B0602 - 59-03

V Cover, Starter Generator, Internal Regulator 70 01 - B0602 - 60

70 01 - B0602 - 60-01

70 01 - B0602 - 60-02

70 01 - B0602 - 60-03

Purchase Part - High Impact Item (Full Cost Mapping)

98 36.59 1.50

357 10.09 1.00

360 10.00 0.25

36 101.00 1.00

41 87.66 1.50

366 9.83 1.00

360 10.00 0.25

38 94.00 0.50

144 25.00 1.50

379 9.50 1.00

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Ring, Housing, Starter Generator, Rear

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 1 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Stator Asm, Starter Generator Part Number: 140201-N0402-51 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2

V Stator Asm, Starter Generator

7001-B0602-51 1 Paint T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

General Assembly Mech Assembly, LC, Base

103 0.5 1 1 0.000 $0.00 $38.55 $15.00 $15.00 $0.00 $0.19 $0.15 $0.33 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.33 $0.33 $0.00

3 7001-B0602-51-01 1 Coat T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Conformal Coat, UV Cure 103 0.5 1 1 0.000 $0.00 $36.21 $28.33 $28.33 $0.00 $0.18 $0.28 $0.45 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.45 $0.45 $0.00

4 7001-B0602-51-02 1 Test T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 103 0.25 1 1 0.000 $0.00 $36.21 $75.00 $75.00 $0.00 $0.09 $0.73 $0.82 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.82 $0.82 $0.00

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

4 7001-B0602-51-02 1 Test @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 103 0.25 1 1 0.000 $0.00 $36.21 $75.00 $75.00 $0.00 $0.09 $0.73 $0.82 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.82 $0.82 $0.00

5 7001-B0602-51-03 1 Assembly T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 32 4 8 1 0.000 $0.00 $36.21 $75.00 $600.00 $0.00 $4.53 $18.75 $23.28 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $23.28 $23.28 $0.00

6 V Stater Core Plate, Starter Gen, 7001-B0602-54 105 Stamping T1 Assembly, Mark-up Applied 

@ Bottom. Si. Elect. Steel Cut/Punch/Forming Operator Stamp/Form, XSS 24000 2 4 1 0.133 $0.75 $42.73 $24.60 $98.40 $0.10 $0.00 $0.00 $0.11 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.11 $11.28 $10.47

7 7001-B0602-54-01 1 Rotor Stacking T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Cut/Punch/Forming Operator Elec. Assembly, MC, Base 135 0 4 1 0.000 $0.00 $42.73 $30.00 $120.00 $0.00 $0.00 $0.89 $0.89 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.89 $0.89 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

1 0 $0.00 $0.00 $0.00 $0.00 $0.00

2 V Insulator String, Starter Gen, 7001-B0602-69 16 S $0.00 $0.01 $0.00 $0.08 $0.08

3 V Heat Shrink Tube, Starter Gen, 7001-B0602-63 1 S $0.00 $0.01 $0.00 $0.01 $0.01

4

 V Heat Shrink Tube, Weather Pack, Stator 

7001-B0602-64 2 S $0.00 $0.01 $0.00 $0.02 $0.02

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or SubAssembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

4

 V Heat Shrink Tube, Weather Pack, Stator 

Temp Sen 7001-B0602-64 2 S $0.00 $0.01 $0.00 $0.02 $0.02

5 V Thermocouple, Starter Gen, 7001-B0602-67 1 S $0.00 $0.30 $0.00 $0.30 $0.30

6 V Temp Sensor Asm, Starter 7001-B0602-60 2 S $0.00 $0.02 $0.00 $0.03 $0.03

7 V Eyelet Terminal, Starter Gen, 7001-B0602-62 2 S $0.00 $0.02 $0.00 $0.04 $0.04

8

 V Heat Shrink Tube, Starter Gen, Stator Temp 

Senso 7001-B0602-65 2 S $0.00 $0.01 $0.00 $0.02 $0.02

9 V Insulator Sleeve, Starter Gen, 7001-B0602-66 2 S $0.00 $0.01 $0.00 $0.02 $0.02

10 V Insulator Sleeve, Starter Gen, 7001-B0602-58 3 S $0.00 $0.01 $0.00 $0.03 $0.03

11 V Terminal, Starter Gen, Stator 7001-B0602-59 3 S $0.00 $0.10 $0.00 $0.30 $0.30

12

 V Insulator Sleeve, Stator Asm, Starter Gen, 

Large 7001-B0602-53 2 S $0.00 $0.01 $0.00 $0.02 $0.02

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

T1 or OEM for Final or Sub-Assembly. In addition component material cost is 

accounted for in T1 quote sheet. Thus component cost will only be included for 

Mark-up Calculations.

"Alpha-Numeric Character" = Indicates purchase parts are brought in by T2/T3 

Supplier for Subassembly.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Stator Asm, Starter Generator Part Number: 140201-N0402-51 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

13 V Insulator, Cavity, Starter Gen 7001-B0602-55 48 S $0.00 $0.12 $0.00 $5.95 $5.95

14 V Insulator, Closeout, Starter Gen 7001-B0602-56 48 S $0.00 $0.06 $0.00 $2.98 $2.98

15 V Wire, Stator, Starter Gen 7001-B0602-57 3 S $0.00 $1.72 $0.00 $5.16 $5.16

16 0 $0.00 $0.00 $0.00 $0.00 $0.00

17 0 $0.00 $0.00 $0.00 $0.00 $0.00

18 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$25.43

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up

1 $52.00

T1 or OEM Total Manufacturing Cost: $25.43 $5.35 $21.22 $52.00 $0.00 $0.00 $0.00 $0.00 $0.00 $52.00

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- $0.26 $3.38 $3.12 $1.30 $8.06

Base Cost Impact to Vehicle: $25.43 $5.35 $21.22 $52.00 $0.26 $3.38 $3.12 $1.30 $8.06 $60.06 $0 $0

Packaging Cost: $0.00

Net Cost Impact to Vehicle: $60.06

Packaging 

Cost per 

Piece

Total 

Amount

Lump Sum 

Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.000 $0 0.00% 2,250,000 60 5.00% $0 58 1000 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

Packaging Cost Total: $0.000

PACKAGING CALCULATIONS: 

Packaging Type:

Part Size:

Parts/Layer:

Number of Layers:

3

Notes: 

a) Items 1,2, & 3 must a

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Stator Asm, Starter Generator

7001-B0602-51

7001-B0602-51-01

7001-B0602-51-02

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.19 $0.15 $0.33 $0.00 $0.00 $0.00 $0.00 $0.00 load , mask, paint, air dry 5 2 10 100 47 4700 96 37.60 85% 113 31.96 35 1 1 35 1.0 1.0

$0.18 $0.28 $0.45 $0.00 $0.00 $0.00 $0.00 $0.00 Add conformal coating, drip varnish 5 2 10 100 47 4700 96 37.60 85% 113 31.96 35 1 1 35 1.0 1.0

$0.09 $0.73 $0.82 $0.00 $0.00 $0.00 $0.00 $0.00 1 person 2 station 30 sec test 5 2 10 100 47 4700 96 37.60 85% 113 31.96 35 1 1 35 1.0 1.0

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

7001-B0602-51-02

7001-B0602-51-03

V Stater Core Plate, Starter Gen, 7001-B0602-54

7001-B0602-54-01

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Insulator String, Starter Gen, 7001-B0602-69

V Heat Shrink Tube, Starter Gen, 7001-B0602-63

 V Heat Shrink Tube, Weather Pack, Stator 

7001-B0602-64

$0.09 $0.73 $0.82 $0.00 $0.00 $0.00 $0.00 $0.00 1 person 2 station 30 sec test 5 2 10 100 47 4700 96 37.60 85% 113 31.96 35 1 1 35 1.0 1.0

$4.53 $18.75 $23.28 $0.00 $0.00 $0.00 $0.00 $0.00 bearing, spacer, slipreing asm 5 2 10 100 47 4700 96 37.60 85% 113 31.96 900 1 1 900 1.0 8.0

$0.37 $0.43 $11.28 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive stamping die in-line with automatic rotor disc stacking equipment. 5 2 10 100 47 4700 10053 0.36 85% 11827 0.30 0.6 2 1 0.6 1.0 4.0

$0.00 $0.89 $0.89 $0.00 $0.00 $0.00 $0.00 $0.00 Rotor stacking equipment, direct feed from stamping press, orientate, stack and press into place 5 2 10 100 47 4700 96 37.60 85% 113 31.96 465 1 1 106.8 1.0 4.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00

$0.08

$0.01

$0.02

 V Heat Shrink Tube, Weather Pack, Stator 

Temp Sen 7001-B0602-64

V Thermocouple, Starter Gen, 7001-B0602-67

V Temp Sensor Asm, Starter 7001-B0602-60

V Eyelet Terminal, Starter Gen, 7001-B0602-62

 V Heat Shrink Tube, Starter Gen, Stator Temp 

Senso 7001-B0602-65

V Insulator Sleeve, Starter Gen, 7001-B0602-66

V Insulator Sleeve, Starter Gen, 7001-B0602-58

V Terminal, Starter Gen, Stator 7001-B0602-59

 V Insulator Sleeve, Stator Asm, Starter Gen, 

Large 7001-B0602-53

$0.02

$0.30

$0.03

$0.04

$0.02

$0.02

$0.03

$0.30

$0.02

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Insulator, Cavity, Starter Gen 7001-B0602-55

V Insulator, Closeout, Starter Gen 7001-B0602-56

V Wire, Stator, Starter Gen 7001-B0602-57

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

$5.95

$2.98

$5.16

$0.00

$0.00

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$5.35 $21.22 $52.00 $0.00 $0.00 $0.00 $0.00 $0.00

$52.00

2

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Stator Asm, Starter Generator

7001-B0602-51

7001-B0602-51-01

7001-B0602-51-02

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

103 35.00 0.50

103 35.00 0.50

7001-B0602-51-02 103 35.00 0.25

7001-B0602-51-03

V Stater Core Plate, Starter Gen, 7001-B0602-54

7001-B0602-54-01

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Insulator String, Starter Gen, 7001-B0602-69

V Heat Shrink Tube, Starter Gen, 7001-B0602-63

 V Heat Shrink Tube, Weather Pack, Stator 

7001-B0602-64

103 35.00 0.25

32 112.50 4.00

24000 0.15 2.00

135 26.70 -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

 V Heat Shrink Tube, Weather Pack, Stator 

Temp Sen 7001-B0602-64

V Thermocouple, Starter Gen, 7001-B0602-67

V Temp Sensor Asm, Starter 7001-B0602-60

V Eyelet Terminal, Starter Gen, 7001-B0602-62

 V Heat Shrink Tube, Starter Gen, Stator Temp 

Senso 7001-B0602-65

V Insulator Sleeve, Starter Gen, 7001-B0602-66

V Insulator Sleeve, Starter Gen, 7001-B0602-58

V Terminal, Starter Gen, Stator 7001-B0602-59

 V Insulator Sleeve, Stator Asm, Starter Gen, 

Large 7001-B0602-53

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

V Insulator, Cavity, Starter Gen 7001-B0602-55

V Insulator, Closeout, Starter Gen 7001-B0602-56

V Wire, Stator, Starter Gen 7001-B0602-57

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 1 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Rotor & Slip Ring Asm Part Number: 140201-N0402-** Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2

V Magnet Asm, Starter Generator, Rotor

7001-B0602-78 16 Manual Assembly T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

General Assembly Mech Assembly, LC, Base

225 0.5 1 1 0.000 $0.00 $38.55 $15.00 $15.00 $0.00 $0.09 $0.07 $0.15 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.15 $2.44 $0.00

3

V Winding Asm, Starter Generator, Rotor

7001-B0602-74 1 Coat T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Conformal Coat, UV Cure 360 0.25 1 1 0.000 $0.00 $36.21 $28.33 $28.33 $0.00 $0.03 $0.08 $0.10 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.10 $0.10 $0.00

4 7001-B0602-74-01 1 Assembly T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 120 0.5 1 1 0.000 $0.00 $36.21 $75.00 $75.00 $0.00 $0.15 $0.63 $0.78 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.78 $0.78 $0.00

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

4 7001-B0602-74-01 1 Assembly @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 120 0.5 1 1 0.000 $0.00 $36.21 $75.00 $75.00 $0.00 $0.15 $0.63 $0.78 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.78 $0.78 $0.00

5 7001-B0602-74-02 1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS

1170 0.5 1 1 0.056 $3.86 $41.48 $16.39 $16.39 $0.22 $0.02 $0.01 $0.25 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.25 $0.25 $0.22

6 7001-B0602-74-03 1 Tape T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 360 0.5 1 1 0.000 $0.00 $36.21 $75.00 $75.00 $0.00 $0.05 $0.21 $0.26 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.26 $0.26 $0.00

7 7001-B0602-74-04 1 Winding Machine T1 Assembly, Mark-up Applied 

@ Bottom. Copper - Windings, <1mm Electromechanical Assembly Elec. Assembly, MHC, Base 68 0.5 1 1 1.485 $2.94 $36.21 $45.00 $45.00 $4.37 $0.27 $0.66 $5.29 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $5.29 $5.29 $4.37

8 V Rotor & Slip Ring Asm 7001-B0602-70 1 Paint T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

General Assembly Mech Assembly, LC, Base

103 0.5 1 1 0.000 $0.00 $38.55 $15.00 $15.00 $0.00 $0.19 $0.15 $0.33 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.33 $0.33 $0.00

9 7001-B0602-70-01 1 Coat T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Conformal Coat, UV Cure 103 0.5 1 1 0.000 $0.00 $36.21 $28.33 $28.33 $0.00 $0.18 $0.28 $0.45 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.45 $0.45 $0.00

10 7001-B0602-70-02 1 Test T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 206 1 2 1 0.000 $0.00 $36.21 $75.00 $150.00 $0.00 $0.18 $0.73 $0.91 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.91 $0.91 $0.00

11 7001-B0602-70-03 1 Assembly T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 59 2 2 1 0.000 $0.00 $36.21 $75.00 $150.00 $0.00 $1.23 $2.54 $3.77 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $3.77 $3.77 $0.00

12 V Rotor & Core Asm, Starter Generator 7001-B0602-71 1 Assembly T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 41 2 2 1 0.000 $0.00 $36.21 $75.00 $150.00 $0.00 $1.77 $3.67 $5.44 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $5.44 $5.44 $0.00

13 V Bearing Retainer, Starter Gen, Rear Bearing 7001-B0602-93 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. HC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, XSS

5143 1 1 1 0.003 $0.65 $135.07 $24.60 $24.60 $0.00 $0.03 $0.00 $0.03 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.03 $0.03 $0.00

14

V Slipring Base, Starter Gen, Rotor

7001-B0602-88 1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS

367 0.5 1 1 0.013 $3.86 $41.48 $16.39 $16.39 $0.05 $0.06 $0.04 $0.15 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.15 $0.15 $0.05

15

V Slipring, Starter Gen, Rotor, Copper

7001-B0602-91 2 Machine T1 Assembly, Mark-up Applied 

@ Bottom.

Copper-Pure, Wire CNC Operator

CNC Turning, MS, BF, DA 360 0.5 1 1 0.010 $2.45 $36.98 $27.08 $27.08 $0.02 $0.05 $0.08 $0.15 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.15 $0.30 $0.05

16

V Base, Slipring Connector, Starter Gen, Rotor, Ma

7001-B0602-86 1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

PPS-GF35-MF30, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS

146 1 1 1 0.019 $3.86 $41.48 $151.77 $151.77 $0.07 $0.28 $1.04 $1.39 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $1.39 $1.39 $0.07

17 V Bearing Spacer, Starter Gen, Front Bearing 7001-B0602-83 1 Machine T1 Assembly, Mark-up Applied 

@ Bottom. LC-Steel-1000S, Coil

CNC Operator

CNC Turning, SS, BF, QA 100 0.5 1 1 0.080 $0.45 $36.98 $30.42 $30.42 $0.04 $0.18 $0.30 $0.53 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.53 $0.53 $0.04

18 V Fan, Front, Starter Gen, Rotor Asm 7001-B0602-81 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. LC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, XSS

5143 1 1 1 0.286 $0.45 $135.07 $24.60 $24.60 $0.13 $0.03 $0.00 $0.16 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.16 $0.16 $0.13

T1 Assembly, Mark-up Applied Cut/Punch/Forming Operator- Stamp/Form, XSS

19 V Fan, Rear, Starter Gen, Rotor Asm 7001-B0602-82 1 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. LC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, XSS

5143 1 1 1 0.177 $0.45 $135.07 $24.60 $24.60 $0.08 $0.03 $0.00 $0.11 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.11 $0.11 $0.08

20 V Magnet Cover, Starter Gen, 7001-B0602-80 16 Stamp T1 Assembly, Mark-up Applied 

@ Bottom. LC-Steel-1000S, Coil

Cut/Punch/Forming OperatorOEMStamp/Form, XSS

5143 1 1 1 0.004 $0.45 $135.07 $24.60 $24.60 $0.00 $0.03 $0.00 $0.03 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.03 $0.53 $0.03

21

V Winding Bobbin, Starter Gen, Rotor Asm

7001-B0602-75 1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, LS

1170 1 1 1 0.056 $1.74 $41.48 $151.77 $151.77 $0.10 $0.04 $0.13 $0.26 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.26 $0.26 $0.10

22

V Pole, Starter Gen, Rotor Asm

7001-B0602-73 2 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

277 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.03 $0.04 $0.07 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.07 $0.14 $0.00

23 7001-B0602-73-01 2 Machine T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator CNC Machining, LC

185 1 2 1 0.000 $0.00 $36.98 $30.38 $60.76 $0.00 $0.20 $0.33 $0.53 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.53 $1.06 $0.00

24 7001-B0602-73-02 2 Heat Treat T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Heat Treat Operator

T5-Al380, SMS

243 1.5 1 1 2.380 $0.01 $47.72 $10.17 $10.17 $0.02 $0.29 $0.04 $0.36 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.36 $0.71 $0.04

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Rotor & Slip Ring Asm Part Number: 140201-N0402-** Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

25 7001-B0602-73-03 2 Shake Out & Sand Removal T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

Grinding/Polishing Operator Sand Cast, Sand Removal, LS

277 1 1 1 0.000 $0.00 $42.14 $56.87 $56.87 $0.00 $0.15 $0.21 $0.36 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.36 $0.72 $0.00

26 7001-B0602-73-04 2

Pole, Starter Gen, Rotor Asm, Cast T1 Assembly, Mark-up Applied 

@ Bottom.

Nodular Iron, Gr100/70/03, 

Cast Mold/Cast/Sinter Operator

Sand Cast Line, SMS

3462 1 1 1 3.280 $0.63 $41.48 $481.26 $481.26 $2.07 $0.01 $0.14 $2.22 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $2.22 $4.44 $4.14

27

V Shaft, Starter Gen, Rotor Asm

7001-B0602-72 1 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

257 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.04 $0.04 $0.08 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.08 $0.08 $0.00

28 1 Machine T1 Assembly, Mark-up Applied 

@ Bottom.

A-Steel-4140, Bar 0.25-1" CNC Operator DS-CNC Turning, SMS, BF, 

DA 82 1 2 1 0.880 $1.23 $36.98 $27.76 $55.52 $1.08 $0.45 $0.68 $2.21 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $2.21 $2.21 $1.08

#### V Slip Ring Asm, Starter Gen, Rotor 7001-B0602-70-03 1 Assembly T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, HC, Base 72 0.5 1 1 0.000 $0.00 $36.21 $75.00 $75.00 $0.00 $0.25 $1.04 $1.29 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $1.29 $1.29 $0.00

#### 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

#### 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

#### 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

#### 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

#### 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

#### 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

#### 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

1 0 $0.00 $0.00 $0.00 $0.00 $0.00

30 V Nut, Starter Gen, M6 7001-B0602-94 1 S $0.00 $0.04 $0.00 $0.04 $0.04

30 V Bearing, Starter Gen, Rotor Rear 7001-B0602-92 1 S $0.00 $1.01 $0.00 $1.01 $1.01

30 V Magnet, Starter Generator, 7001-B0602-79 16 S $0.00 $0.49 $0.00 $7.84 $7.84

30

 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 

7001-B0602-95 3 S $0.00 $0.02 $0.00 $0.06 $0.06

30 V Terminal, Overmold, Starter Gen, Rotor, Copper7001-B0602-85 2 S $0.00 $0.03 $0.00 $0.06 $0.06

30 V Tape, Rotor, Starter Gen, Cloth Type 7001-B0602-77 1 S $0.00 $0.05 $0.00 $0.05 $0.05

9 V Wire, Red, Rotor, Starter Gen 7001-B0602-89 1 S $0.00 $0.08 $0.00 $0.08 $0.08

10 V Wire, Black, Rotor, Starter Gen 7001-B0602-90 1 S $0.00 $0.08 $0.00 $0.08 $0.08

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or SubAssembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

T1 or OEM for Final or Sub-Assembly. In addition component material cost is 

accounted for in T1 quote sheet. Thus component cost will only be included for 

Mark-up Calculations.

"Alpha-Numeric Character" = Indicates purchase parts are brought in by T2/T3 

Supplier for Subassembly.

10 V Wire, Black, Rotor, Starter Gen 7001-B0602-90 1 S $0.00 $0.08 $0.00 $0.08 $0.08

29 0 $0.00 $0.00 $0.00 $0.00 $0.00

30 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$19.60

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up $43.35

T1 or OEM Total Manufacturing Cost: $19.60 $8.71 $15.05 $43.36 $0.00 $0.00 $0.00 $0.00 $0.00 $43.36

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

3

1

Notes: 

a) Items 1,2, & 3 must a

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Rotor & Slip Ring Asm Part Number: 140201-N0402-** Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- $0.22 $2.82 $2.60 $1.08 $6.72

Base Cost Impact to Vehicle: $19.60 $8.71 $15.05 $43.36 $0.22 $2.82 $2.60 $1.08 $6.72 $50.08 $0 $0

Packaging Cost: $0.00

Net Cost Impact to Vehicle: $50.08

Packaging 

Cost per Total Lump Sum Payment Total # of Number of Interest 

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

PACKAGING CALCULATIONS: 

Packaging Type:

Part Size:

Parts/Layer:

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years Cost per 

Piece

Total 

Amount Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.000 $0 0.00% 2,250,000 60 5.00% $0 58 1000 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

Packaging Cost Total: $0.000

Parts/Layer:

Number of Layers:

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Magnet Asm, Starter Generator, Rotor

7001-B0602-78

V Winding Asm, Starter Generator, Rotor

7001-B0602-74

7001-B0602-74-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$1.37 $1.07 $2.44 $0.00 $0.00 $0.00 $0.00 $0.00 Assembly - magnet to magnet cover 5 2 10 100 47 4700 1532 2.35 85% 1802 2.00 16 6 1 16 1.0 1.0

$0.03 $0.08 $0.10 $0.00 $0.00 $0.00 $0.00 $0.00 Add conformal coating, drip varnish 5 2 10 100 47 4700 96 37.60 85% 113 31.96 - - 1 10 1.0 1.0

$0.15 $0.63 $0.78 $0.00 $0.00 $0.00 $0.00 $0.00 Loop wire around tab and add sleeves (red & black) 5 2 10 100 47 4700 96 37.60 85% 113 31.96 18 1 1 30 1.0 1.0

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

7001-B0602-74-01

7001-B0602-74-02

7001-B0602-74-03

7001-B0602-74-04

V Rotor & Slip Ring Asm 7001-B0602-70

7001-B0602-70-01

7001-B0602-70-02

7001-B0602-70-03

V Rotor & Core Asm, Starter Generator 7001-B0602-71

V Bearing Retainer, Starter Gen, Rear Bearing 7001-B0602-93

V Slipring Base, Starter Gen, Rotor

7001-B0602-88

V Slipring, Starter Gen, Rotor, Copper

7001-B0602-91

V Base, Slipring Connector, Starter Gen, Rotor, Ma

7001-B0602-86

V Bearing Spacer, Starter Gen, Front Bearing 7001-B0602-83

V Fan, Front, Starter Gen, Rotor Asm 7001-B0602-81

$0.15 $0.63 $0.78 $0.00 $0.00 $0.00 $0.00 $0.00 Loop wire around tab and add sleeves (red & black) 5 2 10 100 47 4700 96 37.60 85% 113 31.96 18 1 1 30 1.0 1.0

$0.02 $0.01 $0.25 $0.00 $0.00 $0.00 $0.00 $0.00 Injection Mold, 4 Cavity - 100mmx100mmx43mm 5 2 10 100 47 4700 96 37.60 85% 113 31.96 3.076 1 1 3.08 1.0 1.0

$0.05 $0.21 $0.26 $0.00 $0.00 $0.00 $0.00 $0.00 Cloth tape - manual application 5 2 10 100 47 4700 96 37.60 85% 113 31.96 10 1 1 10 1.0 1.0

$0.27 $0.66 $5.29 $0.00 $0.00 $0.00 $0.00 $0.00 Automated winding station, auto load and clamp, cut and position leads. 5 2 10 100 47 4700 96 37.60 85% 113 31.96 53 1 1 53 1.0 1.0

$0.19 $0.15 $0.33 $0.00 $0.00 $0.00 $0.00 $0.00 load , mask, paint, air dry 5 2 10 100 47 4700 96 37.60 85% 113 31.96 35 1 1 35 1.0 1.0

$0.18 $0.28 $0.45 $0.00 $0.00 $0.00 $0.00 $0.00 Add conformal coating, drip varnish 5 2 10 100 47 4700 96 37.60 85% 113 31.96 35 1 1 35 1.0 1.0

$0.18 $0.73 $0.91 $0.00 $0.00 $0.00 $0.00 $0.00 1 person 2 station 30 sec test 5 2 10 100 47 4700 96 37.60 85% 113 31.96 35 1 1 35 1.0 2.0

$1.23 $2.54 $3.77 $0.00 $0.00 $0.00 $0.00 $0.00 2 person 2 stationAssemble bearing, spacer, slip ring asm 5 2 10 100 47 4700 96 37.60 85% 113 31.96 122 1 1 122 1.0 2.0

$1.77 $3.67 $5.44 $0.00 $0.00 $0.00 $0.00 $0.00 2 station 2 person Assemble shaft, poles, winding asm, magnets (16) and the front and rear fans 5 2 10 100 47 4700 96 37.60 85% 113 31.96 176 1 1 176 1.0 2.0

$0.03 $0.00 $0.03 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.7 2 1 0.7 1.0 1.0

$0.06 $0.04 $0.15 $0.00 $0.00 $0.00 $0.00 $0.00 Injection Mold, 4 Cavity - 14mmx14mmx22mm 5 2 10 100 47 4700 96 37.60 85% 113 31.96 9.80 1 4 39.20 1.0 1.0

$0.10 $0.15 $0.30 $0.00 $0.00 $0.00 $0.00 $0.00 CNC Turning Machine, Single Station 5 2 10 100 47 4700 191 18.80 85% 225 15.98 10 7 1 10 1.0 1.0

$0.28 $1.04 $1.39 $0.00 $0.00 $0.00 $0.00 $0.00 PPS Insert copper terminals and over mold 5 2 10 100 47 4700 96 37.60 85% 113 31.96 24.60 2 4 98.40 1.0 1.0

$0.18 $0.30 $0.53 $0.00 $0.00 $0.00 $0.00 $0.00 CNC Turning Machine, Single Station 5 2 10 100 47 4700 96 37.60 85% 113 31.96 36 4 1 36 1.0 1.0

$0.03 $0.00 $0.16 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.7 2 1 0.7 1.0 1.0

V Fan, Rear, Starter Gen, Rotor Asm 7001-B0602-82

V Magnet Cover, Starter Gen, 7001-B0602-80

V Winding Bobbin, Starter Gen, Rotor Asm

7001-B0602-75

V Pole, Starter Gen, Rotor Asm

7001-B0602-73

7001-B0602-73-01

7001-B0602-73-02

$0.03 $0.00 $0.11 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 96 37.60 85% 113 31.96 0.7 2 1 0.7 1.0 1.0

$0.42 $0.08 $0.53 $0.00 $0.00 $0.00 $0.00 $0.00 Progressive Die 5 2 10 100 47 4700 1532 2.35 85% 1802 2.00 0.7 2 16 11.2 1.0 1.0

$0.04 $0.13 $0.26 $0.00 $0.00 $0.00 $0.00 $0.00 Injection Mold, 4 Cavity - 100mmx100mmx43mm 5 2 10 100 47 4700 96 37.60 85% 113 31.96 3.08 2 4 12.30 1.0 1.0

$0.03 $0.04 $0.07 $0.00 $0.00 $0.00 $0.00 $0.00 Batch wash 5 2 10 100 47 4700 191 18.80 85% 225 15.98 13 1 1 13 1.0 1.0

$0.40 $0.66 $1.06 $0.00 $0.00 $0.00 $0.00 $0.00 Single station,CNC Mach, Auto Sml Size and /or Low Complexity Pallet Size 300mm square 550mm 5 2 10 100 47 4700 191 18.80 85% 225 15.98 39 1 1 39 1.0 2.0

$0.59 $0.08 $0.71 $0.00 $0.00 $0.00 $0.00 $0.00 Batch T5 Process, Manual Load, Heat Treat, Controlled Air Cool 5 2 10 100 47 4700 191 18.80 85% 225 15.98 - - 1,820 27,000 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

7001-B0602-73-03

7001-B0602-73-04

V Shaft, Starter Gen, Rotor Asm

7001-B0602-72

V Slip Ring Asm, Starter Gen, Rotor 7001-B0602-70-03

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

$0.30 $0.41 $0.72 $0.00 $0.00 $0.00 $0.00 $0.00

Remove Mold Sand No Cores, then Trim Press

5 2 10 100 47 4700 191 18.80 85% 225 15.98 13 2 1 13 1.0 1.0

$0.02 $0.28 $4.44 $0.00 $0.00 $0.00 $0.00 $0.00 Sand Cast - 6 Cavities (3x2) of 2.38 lb per part 5 2 10 100 47 4700 191 18.80 85% 225 15.98 1.04 3 8 8.32 1.0 1.0

$0.07 $0.08 $0.16 $0.00 $0.00 $0.00 $0.00 $0.00 Batch wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 14 1 1 14 1.0 1.0

$0.45 $0.68 $2.21 $0.00 $0.00 $0.00 $0.00 $0.00 CNC Turning Machine, 2 Station, single operator 5 2 10 100 47 4700 96 37.60 85% 113 31.96 88 7 1 88 1.0 2.0

$0.25 $1.04 $1.29 $0.00 $0.00 $0.00 $0.00 $0.00 Assemble slipring,slipring base and wires 5 2 10 100 47 4700 96 37.60 85% 113 31.96 50 1 1 50 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Nut, Starter Gen, M6 7001-B0602-94

V Bearing, Starter Gen, Rotor Rear 7001-B0602-92

V Magnet, Starter Generator, 7001-B0602-79

 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 

7001-B0602-95

V Terminal, Overmold, Starter Gen, Rotor, Copper7001-B0602-85

V Tape, Rotor, Starter Gen, Cloth Type 7001-B0602-77

V Wire, Red, Rotor, Starter Gen 7001-B0602-89

V Wire, Black, Rotor, Starter Gen 7001-B0602-90

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00

$0.04

$1.01

$7.84

$0.06

$0.06

$0.05

$0.08

V Wire, Black, Rotor, Starter Gen 7001-B0602-90 $0.08

$0.00

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$8.71 $15.05 $43.36 $0.00 $0.00 $0.00 $0.00 $0.00

$43.36

2

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 7 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Magnet Asm, Starter Generator, Rotor

7001-B0602-78

V Winding Asm, Starter Generator, Rotor

7001-B0602-74

7001-B0602-74-01

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

225 16.00 0.50

360 10.00 0.25

7001-B0602-74-01 120 30.00 0.50

7001-B0602-74-02

7001-B0602-74-03

7001-B0602-74-04

V Rotor & Slip Ring Asm 7001-B0602-70

7001-B0602-70-01

7001-B0602-70-02

7001-B0602-70-03

V Rotor & Core Asm, Starter Generator 7001-B0602-71

V Bearing Retainer, Starter Gen, Rear Bearing 7001-B0602-93

V Slipring Base, Starter Gen, Rotor

7001-B0602-88

V Slipring, Starter Gen, Rotor, Copper

7001-B0602-91

V Base, Slipring Connector, Starter Gen, Rotor, Ma

7001-B0602-86

V Bearing Spacer, Starter Gen, Front Bearing 7001-B0602-83

V Fan, Front, Starter Gen, Rotor Asm 7001-B0602-81

120 30.00 0.50

1170 3.08 0.50

360 10.00 0.50

68 53.00 0.50

103 35.00 0.50

103 35.00 0.50

206 17.50 1.00

59 61.00 2.00

41 88.05 2.00

5143 0.70 1.00

367 9.80 0.50

360 10.00 0.50

146 24.60 1.00

100 36.00 0.50

5143 0.70 1.00

V Fan, Rear, Starter Gen, Rotor Asm 7001-B0602-82

V Magnet Cover, Starter Gen, 7001-B0602-80

V Winding Bobbin, Starter Gen, Rotor Asm

7001-B0602-75

V Pole, Starter Gen, Rotor Asm

7001-B0602-73

7001-B0602-73-01

7001-B0602-73-02

5143 0.70 1.00

5143 0.70 1.00

1170 3.08 1.00

277 13.00 0.25

185 19.50 1.00

243 14.84 1.50

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 8 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

7001-B0602-73-03

7001-B0602-73-04

V Shaft, Starter Gen, Rotor Asm

7001-B0602-72

V Slip Ring Asm, Starter Gen, Rotor 7001-B0602-70-03

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

277 13.00 1.00

3462 1.04 1.00

257 14.00 0.25

82 44.00 1.00

72 50.00 0.50

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Nut, Starter Gen, M6 7001-B0602-94

V Bearing, Starter Gen, Rotor Rear 7001-B0602-92

V Magnet, Starter Generator, 7001-B0602-79

 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 

7001-B0602-95

V Terminal, Overmold, Starter Gen, Rotor, Copper7001-B0602-85

V Tape, Rotor, Starter Gen, Cloth Type 7001-B0602-77

V Wire, Red, Rotor, Starter Gen 7001-B0602-89

V Wire, Black, Rotor, Starter Gen 7001-B0602-90

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

V Wire, Black, Rotor, Starter Gen 7001-B0602-90

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 9 of 9 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 1 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Generator Alternator Part Number: 140201-N0402-** Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3

V Sleeve w/coating, Spring Damper

1 Mold T1 Assembly, Mark-up Applied 

@ Bottom.

Thermoset-SBR Mold/Cast/Sinter Operator Inject. Mold, LS

571 1 1 1 0.002 $1.32 $41.48 $151.77 $151.77 $0.00 $0.07 $0.27 $0.34 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.34 $0.34 $0.00

4 1 Wash T1 Assembly, Mark-up Applied 

@ Bottom. Not Applicable

CNC Operator Washing Equipment, LC

450 0.25 1 1 0.000 $0.00 $36.98 $10.75 $10.75 $0.00 $0.02 $0.02 $0.04 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.04 $0.04 $0.00

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

5 1 Machine T1 Assembly, Mark-up Applied 

@ Bottom. MC-Steel-1018, Bar

CNC Operator

CNC Turning, SS, BF, QA 103 0.5 1 1 0.040 $0.74 $36.98 $30.42 $30.42 $0.03 $0.18 $0.30 $0.51 0.00% 0.00% 0.00% 0.00% 0.00% $0.00 $0.51 $0.51 $0.03

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

1 0 $0.00 $0.00 $0.00 $0.00 $0.00

2 V Large Bolt, Alt Bracket 1 S $0.00 $0.32 $0.00 $0.32 $0.32

3 V bolt, Medium, Alt Bracket 2 S $0.00 $0.16 $0.00 $0.32 $0.32

4 V Bolt, Small, Alt Bracket 1 S $0.00 $0.07 $0.00 $0.07 $0.07

5 V Bolt, Alternator to bracket, Long 2 S $0.00 $0.20 $0.00 $0.39 $0.39

6 V Bolt, Alternator to bracket, Short 1 S $0.00 $0.15 $0.00 $0.15 $0.15

7 V Sleeve , Spring Damper 1 S $0.00 $0.02 $0.00 $0.02 $0.02

8 V Bolt, Belt Damper, Long 1 S $0.00 $0.08 $0.00 $0.08 $0.08

9 V Bolt, Belt Damper, Short 1 S $0.00 $0.07 $0.00 $0.07 $0.07

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or SubAssembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

T1 or OEM for Final or Sub-Assembly. In addition component material cost is 

accounted for in T1 quote sheet. Thus component cost will only be included for 

Mark-up Calculations.

"Alpha-Numeric Character" = Indicates purchase parts are brought in by T2/T3 

Supplier for Subassembly. 9 V Bolt, Belt Damper, Short 1 S $0.00 $0.07 $0.00 $0.07 $0.07

10 V Belt, Alt/AC 1 S $0.00 $2.50 $0.00 $2.50 $2.50

11 0 $0.00 $0.00 $0.00 $0.00 $0.00

12 0 $0.00 $0.00 $0.00 $0.00 $0.00

13 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$3.95

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up $4.81

T1 or OEM Total Manufacturing Cost: $3.95 $0.27 $0.59 $4.81 $0.00 $0.00 $0.00 $0.00 $0.00 $4.81

Supplier for Subassembly.

3

1

Notes: 

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0402 (N = New, 04 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification: T1 Moderate Assembly Complexity

System Description: 2007 Saturn Vue, 2.4L, I4, 170 hp, Mild HEV (Electric Motor 14.5kW, Battery 36V, Nominal Pack Capacity 18.4Ah) Annual Component Volume: Shipping Method:

Component Description: V Generator Alternator Part Number: 140201-N0402-** Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS

Mild Hybrid - Start-Stop Technology

MARK-UP COSTS Manufacturing Costs 

Costs Broken Out In

TOTAL COSTS TOOLING & INVESTMENT

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- $0.02 $0.31 $0.29 $0.12 $0.75

Base Cost Impact to Vehicle: $3.95 $0.27 $0.59 $4.81 $0.02 $0.31 $0.29 $0.12 $0.75 $5.56 $0 $0

Packaging Cost: $0.00

Net Cost Impact to Vehicle: $5.56

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

PACKAGING CALCULATIONS: 

Packaging Type:

Part Size:

Notes: 

a) Items 1,2, & 3 must a

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Packaging 

Cost per 

Piece

Total 

Amount

Lump Sum 

Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.000 $0 0.00% 2,250,000 60 5.00% $0 58 1000 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

Packaging Cost Total: $0.000

Part Size:

Parts/Layer:

Number of Layers:

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Sleeve w/coating, Spring Damper

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.07 $0.27 $0.34 $0.00 $0.00 $0.00 $0.00 $0.00

Injection Mold - 10 Cavity - Box Size 15mm x 15mm x 21mm

5 2 10 100 47 4700 96 37.60 85% 113 31.96 6.3 2 10 63 1.0 1.0

$0.02 $0.02 $0.04 $0.00 $0.00 $0.00 $0.00 $0.00 Batch wash 5 2 10 100 47 4700 96 37.60 85% 113 31.96 8 1 1 8 1.0 1.0

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Large Bolt, Alt Bracket

V bolt, Medium, Alt Bracket

V Bolt, Small, Alt Bracket

V Bolt, Alternator to bracket, Long

V Bolt, Alternator to bracket, Short

V Sleeve , Spring Damper

V Bolt, Belt Damper, Long

V Bolt, Belt Damper, Short

$0.18 $0.30 $0.51 $0.00 $0.00 $0.00 $0.00 $0.00 CNC Turning Machine, Single Station 5 2 10 100 47 4700 96 37.60 85% 113 31.96 35 2 1 35 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00

$0.32

$0.32

$0.07

$0.39

$0.15

$0.02

$0.08

V Bolt, Belt Damper, Short $0.07

V Belt, Alt/AC $2.50

$0.00

$0.00

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$0.27 $0.59 $4.81 $0.00 $0.00 $0.00 $0.00 $0.00

$4.81

2

Notes: 

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Projected Operating Pattern Minimum Calculated Cycles Time 

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Gross Mark-up Costs x Quantity Process Information Project Process Requirement

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

V Sleeve w/coating, Spring Damper

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

571 6.30 1.00

450 8.00 0.25

Purchase Part - High Impact Item (Full Cost Mapping)

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Purchase Part - Commodity ( Value taken from Purchase Part Database)

V Large Bolt, Alt Bracket

V bolt, Medium, Alt Bracket

V Bolt, Small, Alt Bracket

V Bolt, Alternator to bracket, Long

V Bolt, Alternator to bracket, Short

V Sleeve , Spring Damper

V Bolt, Belt Damper, Long

V Bolt, Belt Damper, Short

103 35.00 0.50

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

V Bolt, Belt Damper, Short

V Belt, Alt/AC

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 6 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Assembly Report

V Generator/Alternator

Labor Type

Rate

$83.31 Tool

$49.29 P.-P. Part

$49.29 Tool

$91.21 P.-P. Part

- -

- -

- -

$91.21 Tool

$43.52 P.-P. Part

- -

- -

$43.52 Tool

$301.91 P.-P. Part

- -

- -

$301.91 Tool

$35.51 P.-P. Part

- -

- -

- -

$91.21 Operation

- -

$91.21 Material Mod.

$91.21 Operation

$91.21 Operation

- -

$91.21 Material Mod.

$91.21 Operation

- -

$91.21 Operation

$91.21 Operation

$91.21 Operation

- -

$91.21 Material Mod.

$91.21 Operation

$91.21 Operation

- -

$91.21 Material Mod.

$91.21 Operation

- -

$91.21 Material Mod.

$91.21 Operation

$91.21 Material Mod.

$91.21 Operation

- -

$91.21 Material Mod.

- -
$91.21 Operation

$91.21 Operation

$91.21 Operation - -

$91.21 Material Mod.

$91.21 Operation

$91.21 Operation

$91.21 Operation

$49.29 Operation

$49.29 Operation

$49.29 Operation

$83.31 Part

$83.31 Tool

$83.31 Fastening

$83.31 Part

$83.31 Part

$83.31 Tool

$83.31 Fastening

$29.69 Subassembly

$29.69 Tool

$29.69 Subassembly

$29.69 Tool

$29.69 Subassembly

$29.69 Tool

$10.75 P.-P. Part - - - -

$10.75 Tool

$41.20 P.-P. Part - - - - - -

$41.20 Tool

$43.52 P.-P. Part - - - -

$43.52 Tool

$247.89 P.-P. Part - - - -

$247.89 Tool

$247.89 Part - - - - - -

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation - -
$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

- -

$41.20 Operation

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

- -

- -

- -

- -

- -

$0.00 Subassembly

$29.69 Tool

$29.69 Fastening

$10.75 P.-P. Part

$10.75 Tool

$41.20 P.-P. Part

- -

- -

$41.20 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

$41.20 Operation

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

$29.69 Operation

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Operation

$29.69 Subassembly

$29.69 Tool

$32.17 Subassembly

- -

$32.17 Tool
$29.69 Subassembly

$29.69 Tool - -

$20.81 P.-P. Part

$20.81 Tool

$28.18 P.-P. Part

$28.18 Tool - -

$28.18 Part - - - - - -

$28.18 Material Mod.

$28.18 Operation

$28.18 Material Mod. - -

$28.18 Material Mod.

$28.18 Operation - -

$28.18 Material Mod.

$28.18 Operation

$28.18 Material Mod. - -

$28.18 Operation

$28.18 Material Mod. - -

$28.18 Operation

$28.18 Material Mod. - - - -

$28.18 Material Mod.

$28.18 Operation

$28.18 Material Mod. - -

$28.18 Operation

$28.18 Material Mod. - -

$28.18 Material Mod.

$28.18 Operation

$28.18 Operation

$28.18 Material Mod. - -

$28.18 Material Mod.

$28.18 Operation

$28.18 Operation

$28.18 Material Mod. - -

$28.18 Operation

$28.18 Material Mod. - -

$28.18 Operation

$28.18 Material Mod.

$20.81 Operation

$20.81 Operation

$20.81 Operation - -
- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$20.81 P.-P. Part

- -

$20.81 Tool

$27.47 P.-P. Part

- -

$27.47 Tool

$43.52 P.-P. Part

$43.52 Tool

$56.87 P.-P. Part

$56.87 Tool

$411.50 P.-P. Part
- -

$411.50 Tool

$411.50 Part

- -

- -

$411.50 Part

$411.50 Part

$56.87 Operation

$56.87 Material Mod.

$56.87 Operation

$43.52 Operation

$43.52 Operation

$43.52 Material Mod.

$43.52 Operation

$43.52 Operation

$27.47 Operation

- -

$27.47 Material Mod.

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Operation

$27.47 Operation

- -

$27.47 Material Mod.

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Operation

$20.81 Operation

$20.81 Operation

$20.81 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$29.69 Subassembly

$29.69 Tool
- -

$28.80 P.-P. Part

$28.80 Tool

$28.80 Part

- -

- -

- -

- -

- -

$29.69 P.-P. Part

$29.69 Operation

$29.69 Tool

$29.69 Operation

$29.69 Operation

- -

$29.69 Fastening

$29.69 Fastening

$29.69 Tool

$29.69 Operation

$29.69 Operation

- -

$29.69 P.-P. Part

$29.69 Fastening

- -

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$29.69 Operation

$20.81 P.-P. Part

- -

$20.81 Tool

$27.47 P.-P. Part
-

-

$27.47 Tool

$43.52 P.-P. Part

$43.52 Tool

$56.87 P.-P. Part

$56.87 Tool

$411.50 P.-P. Part - -

$411.50 Tool

$411.50 Part - - - -

$411.50 Part

$411.50 Part

$56.87 Operation

$56.87 Material Mod.

$56.87 Operation

$43.52 Operation

$43.52 Operation

$43.52 Material Mod.

$43.52 Operation

$43.52 Operation

$27.47 Operation - -

$27.47 Material Mod.

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Operation

$27.47 Operation - -

$27.47 Material Mod.

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Operation

$20.81 Operation

$20.81 Operation

$20.81 Operation - - - - - - - - - - - - - - - - - -

$29.69 Operation

$29.69 Tool

$29.69 Fastening

$29.69 Operation - -

$29.69 Operation
$29.69 Tool

$29.69 Fastening

$29.69 Operation - -

$42.18 Subassembly

$42.18 Tool - -

$42.18 Part

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part - - - - - -

$42.18 Fastening - - - -

$29.69 Tool

$29.69 Operation

$29.69 Operation - - - -

$24.36 P.-P. Part

$24.36 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part - - - - - - - - - -

$24.36 Operation

$24.36 Fastening

$24.36 Operation

$24.36 Operation

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part - - - - - -

$24.36 Operation

$24.36 Tool

$24.36 Fastening

$24.36 Operation

$24.36 Operation

$32.17 Operation

$32.17 Operation - -

$32.17 Material Mod.

$32.17 Operation - -

$32.17 Operation

$32.17 Operation

$32.17 Material Mod.
$32.17 Operation

$32.17 Material Mod.

- -

$32.17 Operation

$32.17 Operation

$32.17 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

- -

$20.90 P.-P. Part

$20.90 Tool

- -

$20.90 Part

- -

- -

$20.90 Material Mod.

- -

$20.90 Operation

$20.90 Material Mod.

- -

$20.90 Operation

$20.90 Material Mod.

- -

$20.90 Operation

$20.90 Material Mod.

- -

$20.90 Operation

$20.90 Material Mod.

- -

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$29.69 Fastening

$29.69 Operation

- -

$28.80 P.-P. Part

$28.80 Tool

- -

$28.80 Part

$28.80 Fastening

$28.80 Part

- -

- -
-

-

--

--

--

--

$29.69 Operation

$29.69 Tool

$29.69 Fastening

$43.52 Subassembly

$43.52 Tool

$28.80 P.-P. Part

$28.80 Tool

$28.80 Part - - - - - -

$29.69 P.-P. Part

$29.69 P.-P. Part

$43.52 Tool

$43.52 Operation

$43.52 Operation

$20.90 P.-P. Part

$20.90 Tool - -

$20.90 Part - - - -

$20.90 Material Mod.

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Material Mod.

$43.52 Tool

$43.52 Fastening

$29.69 Operation

$29.69 Tool

$29.69 Fastening - -

$29.69 Multitouch

$29.69 Tool

$29.69 Fastening

$29.69 Tool

$29.69 Fastening

$29.69 Operation

$29.69 Multitouch

$29.69 Tool

$29.69 Fastening

$29.69 Tool

$29.69 Fastening

$29.69 Operation - - - -

$0.00 Subassembly

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part
- -

- -

- -

$29.69 Tool

$29.69 Fastening

$29.69 Part

$29.69 Tool

$29.69 Fastening

- -

$29.69 Operation

$29.69 Tool

$29.69 Fastening

$29.69 Operation

- -

$29.69 Operation

$29.69 Inspect

$29.69 Operation

- -

$29.69 Operation

$29.69 Operation

$29.69 Tool

$29.69 Fastening

$29.69 Operation

$29.69 Tool

$29.69 Fastening

$0.00 Subassembly

$0.00 Tool

$28.18 Subassembly

$28.18 Tool

$20.81 Subassembly

$20.81 Tool

- -

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

$20.81 Tool

$20.81 Operation

$20.81 Operation

$28.18 Operation

$28.18 Material Mod.

$28.18 Operation

$28.18 Tool

$28.18 Operation

- -

$29.69 P.-P. Part

$0.00 Tool

$0.00 Operation

- -

- -

Design Profit ®

Copyright 2005© Munro & Associates, Inc.
V Generator/Alternator

Labor Type

Rate

$0.00 Operation

$29.69 P.-P. Part

$0.00 Tool

$0.00 Operation

$0.00 Operation

- -

$29.69 P.-P. Part

$0.00 Tool

$0.00 Operation

- -

$0.00 Tool

$0.00 Operation

$0.00 Multitouch

$0.00 Part

$0.00 Part

$0.00 Tool

$0.00 Fastening

- -

$0.00 Tool

$0.00 Operation

$0.00 Tool

$0.00 Multitouch

$0.00 Fastening

$0.00 Tool

$0.00 Fastening

- -

$0.00 Part

$0.00 Fastening

- -

$29.69 Subassembly

$29.69 Tool

- -

$0.00 Subassembly

$29.69 Tool

$29.69 Operation

$29.69 Operation

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Operation

- -

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Operation

- -

$29.69 Part

$29.69 Subassembly

$29.69 Tool

$29.69 Subassembly

$29.69 Tool
$29.69 Operation

$29.69 Operation

$29.69 Multitouch

$29.69 Fastening

$29.69 Tool

$29.69 Fastening

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Multitouch

$29.69 Fastening

$29.69 Tool

$29.69 Fastening

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Multitouch

$29.69 Fastening - -

$0.00 Part

$0.00 Operation

$0.00 Operation

$0.00 Tool

$0.00 Operation - -

$0.00 Operation

$0.00 Tool

$0.00 Fastening

$0.00 Operation - -

$0.00 Operation

$0.00 Inspect

$0.00 Operation - -

$0.00 Operation

$0.00 Operation

$0.00 Tool

$0.00 Fastening

$0.00 Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$29.69 Operation

$10.75 P.-P. Part

- -

- -

$10.75 Tool

$41.20 P.-P. Part

- -

- -

$41.20 Tool

$43.52 P.-P. Part

- -

- -

$43.52 Tool

$247.89 P.-P. Part

- -
- -

$247.89 Tool

$247.89 Part

- -

- -

- -

- -

$247.89 Part

$247.89 Fastening

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation
$41.20 Operation

- -

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

$41.20 Operation

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$29.69 Multitouch

$29.69 Tool

$29.69 Fastening

$29.69 Part

$29.69 Tool

$29.69 Fastening

$16.39 P.-P. Part

- -

$16.39 Tool

$16.39 Part

- -

- -

- -

- -
- -

- -

- -

- -

$29.69 Fastening

$35.51 Subassembly

$35.51 Tool

$28.80 Subassembly

- -

$28.80 Tool

- -

$28.80 Part

- -

- -

- -

$35.51 Operation

$35.51 Operation

$35.51 Part

$35.51 Part

$35.51 Operation

$35.51 Operation

$35.51 Fastening

$35.51 Operation

- -

- -

- -

- -

- -

$29.69 Operation

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Operation

$16.39 P.-P. Part

- -

$16.39 Tool

$16.39 Part

- -

- -

- -

- -

- -

$29.69 Multitouch

$29.69 Fastening

$29.69 Part

$29.69 Fastening

$35.51 Subassembly

$35.51 Tool

- -

$35.51 Subassembly

$35.51 Tool

- -

$28.80 Subassembly

- -

$28.80 Tool

$28.80 Part
$28.80 Part

$28.80 Fastening

- -

- -

- -

$35.51 Operation

$35.51 Operation

$35.51 Part

$35.51 Fastening

$35.51 Operation

- -

- -

- -

- -

- -

- -

$35.51 Part

$35.51 Operation

$0.00 Subassembly

- -

$0.00 Tool

$0.00 Part

$0.00 Part

$35.51 Operation

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

$35.51 Tool

$35.51 Fastening

- -

- -

$29.69 Part

$29.69 Tool

$29.69 Fastening

$16.39 P.-P. Part

$16.39 Tool

- -

$16.39 Part

- -

- -

- -

$29.69 Fastening

$29.69 Part

$29.69 Fastening

$29.69 Multitouch

$29.69 Part

$29.69 Tool

$29.69 Fastening

$10.75 P.-P. Part

- -
-

-

$10.75 Tool

$41.20 P.-P. Part - - - -

$41.20 Tool

$43.52 P.-P. Part - - - -

$43.52 Tool

$197.05 P.-P. Part - -

$197.05 Tool

$197.05 Part - - - - - -

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation - -

$41.20 Operation

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation - -

$41.20 Operation

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

$10.75 Operation

$10.75 Operation

$10.75 Operation

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Operation

$16.39 P.-P. Part - -

$16.39 Tool

$16.39 Part - -
- -

- -

- -

- -

- -

- -

$29.69 Fastening

$29.69 Operation

$29.69 Part

$42.18 Subassembly

$42.18 Tool

- -

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

$42.18 Tool

$42.18 Operation

$42.18 Operation

- -

- -

- -

- -

- -

$29.69 Part

$29.69 Tool

$29.69 Fastening

$17.68 Subassembly

$17.68 Tool

- -

$29.69 Subassembly

$29.69 Tool

- -

$28.80 Subassembly

$28.80 Tool

- -

$29.69 P.-P. Part

- -

- -

- -

- -

- -

- -

$28.80 Fastening

$29.69 Subassembly

$29.69 Tool

$42.18 Subassembly

$42.18 Tool

- -

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -
-

-

$42.18 Tool

$42.18 Operation

$42.18 Operation - - - -

$29.69 Operation

$29.69 P.-P. Part

$29.69 Operation

$29.69 Operation

$28.80 Fastening

$28.80 Part - - - - - - - - - -

$29.69 Operation

$29.69 Operation

$29.69 Material Mod.

$29.69 Operation

$17.68 Operation - - - -

$55.17 P.-P. Part

$55.17 Tool - -

$20.81 P.-P. Part

$20.81 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part - - - - - -

$20.81 Operation

$20.81 Operation

$20.81 Operation

$55.17 Operation

$55.17 Operation

$55.17 Operation - - - -

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Multitouch

$29.69 Fastening

$35.51 Subassembly

$35.51 Tool

$10.75 Subassembly

$10.75 Tool

$15.50 Subassembly

$15.50 Tool

$15.50 Part - -
- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

$35.51 Part

$35.51 Fastening

$35.51 Part

$35.51 Tool

$35.51 Fastening

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

- -

- -

- -

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Multitouch

$10.75 P.-P. Part

$10.75 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Multitouch

$29.69 Fastening

- -

$29.69 Part

$35.51 Subassembly

$35.51 Tool

$10.75 P.-P. Part

$10.75 Tool

$28.18 P.-P. Part

- -

$28.18 Tool

- -

$28.18 Part

- -

- -

$28.18 Operation
$28.18 Operation

- -

$28.18 Material Mod.

$28.18 Operation

$28.18 Operation

$28.18 Operation

- -

$28.18 Material Mod.

$28.18 Operation

- -

$28.18 Material Mod.

$28.18 Operation

- -

$28.18 Material Mod.

$28.18 Operation

$28.18 Material Mod.

- -

$28.18 Operation

$28.18 Material Mod.

$28.18 Operation

$28.18 Operation

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
$10.75 P.-P. Part

$10.75 Tool

$43.29 P.-P. Part

- -

$43.29 Tool

- -

$43.29 Part

- -

- -

$43.29 Operation

$43.29 Operation

- -

$43.29 Material Mod.

$43.29 Operation

- -

$43.29 Material Mod.

$43.29 Operation

- -

$43.29 Material Mod.

$43.29 Operation

- -

$43.29 Material Mod.

$43.29 Operation

$43.29 Material Mod.

- -

$43.29 Operation

$43.29 Operation

$43.29 Operation

$43.29 Material Mod.

$43.29 Operation

$43.29 Operation

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

$35.51 Fastening

$29.69 Part

$29.69 Tool

$29.69 Fastening

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

- -

- -

- -

- -

- -

$0.00 Subassembly

- -

- -

- -

- -

$0.00 Subassembly

- -

- -

- -

- -

$0.00 Subassembly

- -

- -

- -

- -

$29.69 Operation

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Operation

- -

$29.69 Part

$29.69 Tool

$29.69 Fastening

- -

$29.69 Part

$29.69 Operation

$35.51 Subassembly

$35.51 Tool

$20.81 P.-P. Part

$20.81 Tool

$24.60 P.-P. Part

$24.60 Tool

$24.60 Part

- -

- -

- -

$20.81 Operation

$20.81 Operation

$20.81 Operation

$35.51 Part

$35.51 Fastening

$35.51 Part

$29.69 Part

$29.69 Tool

$29.69 Fastening

Design Profit ®

Copyright 2005© Munro & Associates, Inc.
V Generator/Alternator

Labor Type

Rate

$29.69 Operation

- -

$20.81 P.-P. Part

$20.81 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

$20.81 Operation

$20.81 Operation

$20.81 Operation

$29.69 Part

$29.69 Tool

$29.69 Fastening

$29.69 Operation

$29.69 Multitouch

$29.69 Part

$55.17 P.-P. Part

$55.17 Tool

- -

$20.81 P.-P. Part

$20.81 Tool

$31.33 P.-P. Part

$31.33 Tool

$24.60 P.-P. Part

$24.60 Tool

$24.60 Part

- -

- -

- -

$31.33 Operation

$31.33 Material Mod.

$31.33 Operation

$20.81 Operation

$20.81 Operation

$20.81 Operation

$55.17 Operation

$55.17 Operation

$55.17 Tool

$55.17 Operation

$55.17 Operation

$29.69 Part

$29.69 Tool

$29.69 Fastening

- -

- -

- -

- -

- -
-

-

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--
$83.31 Part

$83.31 Tool

$83.31 Fastening

$83.31 Operation

$83.31 Part

$83.31 Tool

$83.31 Fastening

$83.31 Operation - -

$35.51 Subassembly

$35.51 Tool

$20.81 P.-P. Part

$20.81 Tool

$41.20 P.-P. Part - - - -

$41.20 Tool

$43.52 P.-P. Part - -

$43.52 Tool

$70.80 P.-P. Part - -

$70.80 Tool

$70.80 Part - - - - - -

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation - -

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation
$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

- -

- -

$20.81 Operation

$20.81 Operation

$20.81 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

- -

- -

- -

- -

- -

- -

- -

$10.75 P.-P. Part

- -
$10.75 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

$16.39 P.-P. Part

- -

$16.39 Tool

- -

$16.39 Part

$10.75 P.-P. Part

- -

$10.75 Tool

$43.52 P.-P. Part

- -

$43.52 Tool

$70.80 P.-P. Part

- -

$70.80 Tool

$70.80 Part

- -

- -

- -

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

$16.39 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

- -

- -

- -

- -

- -

$10.75 P.-P. Part

- -

$10.75 Tool

$41.20 P.-P. Part

- -

- -

$41.20 Tool

$43.52 P.-P. Part

- -

$43.52 Tool

$70.80 P.-P. Part

- -

$70.80 Tool

$70.80 Part

- -

- -

- -

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

- -

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

$41.20 Material Mod.

$41.20 Operation

$41.20 Operation

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

$35.51 Part

$35.51 Operation

$35.51 Tool

$35.51 Fastening

$10.75 P.-P. Part

- -

$10.75 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

$0.00 P.-P. Part

- -

$0.00 Tool

$0.00 P.-P. Part

$0.00 Tool

$0.00 Part

- -

- -

- -

- -

- -

- -

$0.00 Operation

$0.00 Operation

$0.00 Operation

- -

- -

$35.51 Tool

$35.51 Fastening

$35.51 Part

$35.51 Operation

$35.51 Part

$35.51 Part

$35.51 Operation

$35.51 Subassembly

$35.51 Tool

$16.39 P.-P. Part
- -

$16.39 Tool

$16.39 Part

- -

- -

- -

$35.51 Part

$35.51 Fastening

$35.51 Tool

$35.51 Fastening

- -

- -

- -

- -

- -

$35.51 Fastening

$44.85 P.-P. Part

$44.85 Tool

- -

$44.85 Part

$44.85 Operation

$44.85 Operation

$44.85 Material Mod.

$44.85 Operation

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

$44.85 Operation

- -

- -

- -

- -

- -

- -

- -

- -

$10.75 P.-P. Part

- -

$10.75 Tool

$20.90 P.-P. Part

- -

$20.90 Tool

$20.90 Part

- -

- -

- -

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Material Mod.
$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Operation

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Operation

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$35.51 Tool

$35.51 Fastening

$35.51 Subassembly

$35.51 Tool

$55.17 P.-P. Part

- -

$55.17 Tool

$10.75 P.-P. Part

- -

$10.75 Tool

$27.50 P.-P. Part

- -

$27.50 Tool

$27.50 Part

- -

- -

- -
$27.50 Operation

$27.50 Material Mod.

$27.50 Operation

$27.50 Material Mod.

$27.50 Operation

$27.50 Material Mod.

$27.50 Operation

$27.50 Material Mod.

$27.50 Operation

$27.50 Material Mod.

$27.50 Operation

$27.50 Operation

$27.50 Operation

$27.50 Material Mod.

$27.50 Operation

$27.50 Material Mod.

$27.50 Operation

$27.50 Operation - - - - - -

$10.75 Operation

$10.75 Operation

$10.75 Operation

$55.17 Operation

$55.17 Tool

$55.17 Operation

$55.17 Operation

$55.17 Operation

$35.51 Part

$35.51 Fastening - - - - - - - - - - - - - - - -

$10.75 P.-P. Part - -

$10.75 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part - - - - - - - - - - - -

$10.75 Operation

$10.75 Operation

$10.75 Operation

$35.51 Operation

$35.51 Part
$35.51 Tool

$35.51 Fastening

$35.51 Part

$35.51 Fastening

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

Design Profit ®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type

Rate

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -
- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$83.31 Part

$83.31 Tool
$83.31 Fastening

$35.51 Subassembly

$35.51 Tool

$0.00 P.-P. Part

$10.75 P.-P. Part

- -

$10.75 Tool

$43.52 P.-P. Part

- -

$43.52 Tool

$70.80 P.-P. Part

$70.80 Tool

- -

$70.80 Part

- -

- -

- -

$70.80 Part

$70.80 Operation

- -

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$35.51 P.-P. Part

$35.51 Tool

$10.75 P.-P. Part

- -

$10.75 Tool

$27.47 P.-P. Part

- -

$27.47 Tool

$43.52 P.-P. Part

- -

$43.52 Tool

$70.80 P.-P. Part

$70.80 Tool

- -

$70.80 Part

- -

- -

- -

$27.47 Operation

$27.47 Material Mod.
$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Material Mod.

$27.47 Operation

$27.47 Operation

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

- -

$35.51 Part

$10.75 P.-P. Part

- -

$10.75 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

$35.51 Fastening

$10.75 P.-P. Part

- -

Design Profit ®

Copyright 2005© Munro & Associates, Inc.
V Generator/Alternator

Labor Type

Rate

$10.75 Tool

$15.50 P.-P. Part

$15.50 Tool

$15.50 Part

- -

- -

- -

- -

- -

- -

$10.75 Operation

$10.75 Operation

$10.75 Operation

$35.51 Part

- -

$35.51 Part

$35.51 Part

$35.51 Operation

$35.51 Tool

$35.51 Fastening

$35.51 Tool

$35.51 Fastening

$16.39 Subassembly

$16.39 Tool

$16.39 Part

$10.75 P.-P. Part

$10.75 Tool

$20.90 P.-P. Part

$20.90 Tool

$20.90 Part

- -

- -

- -

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Operation

$20.90 Operation

$20.90 Material Mod.

$20.90 Operation

$20.90 Operation

$10.75 Operation

$10.75 Operation

$10.75 Operation

- -
- -

- -

$83.31 Operation

$83.31 Part

$83.31 Operation

$83.31 Part

$83.31 Part

$83.31 Tool

$83.31 Fastening

$83.31 Operation

- -

$83.31 Part

$83.31 Tool

$83.31 Operation

Report Totals

Design Profit ®

Copyright 2005© Munro & Associates, Inc.
Parent Name Symbol Name

V Generator/Alternator First Fixture

V Generator/Alternator V Bracket, Alternator

V Bracket, Alternator Washer Med Batch special nozzels

V Bracket, Alternator V Bracket, Alternator - "CNC Mach, Auto Sml Size and/or Low Complexity" - Pallet Size 300 mm square, 550 lb Capacity - Tim Shaw

V Bracket, Alternator EC-300-AL Horizontal CNC Machine

V Bracket, Alternator V Bracket, Alternator - Trim - Tim Shaw

V Bracket, Alternator First Fixture

V Bracket, Alternator V Bracket, Alternator - "Aluminum Diecasting, Medium-Large Size and/or Mod - Tim Shaw

V Bracket, Alternator Die Casting 1800-2600 ton

V Bracket, Alternator V Bracket, Alternator - 6 Cavity Tool - Raw Mtl Req'd 4.681 lbs. from cost sheet - Box Size 228.6mm L x 177.8mm W x 139.7mm H

V Bracket, Alternator Clamp Part - Spot face 3 places

V Bracket, Alternator Spot Face Small 1-30mm

V Bracket, Alternator CDI

V Bracket, Alternator Auto Tool Change - Drill & Tap 2 holes

V Bracket, Alternator Drill and Tap Hole 1-30mm

V Bracket, Alternator CDI - Rotate part 90 degrees

V Bracket, Alternator Unclamp Part

V Bracket, Alternator Part Manipulation

V Bracket, Alternator Clamp Part - Spot face 2 places

V Bracket, Alternator Spot Face Small 1-30mm

V Bracket, Alternator CDI

V Bracket, Alternator Auto Tool Change - Mill mounting surface

V Bracket, Alternator Milled face

V Bracket, Alternator Auto Tool Change - Drill & Tap 2 holes

V Bracket, Alternator Drill and Tap Hole 1-30mm

V Bracket, Alternator CDI

V Bracket, Alternator Drill and Tap Hole 30-60mm

V Bracket, Alternator Auto Tool Change - Drill & Tap small hole

V Bracket, Alternator Drill and Tap Hole 1-30mm - Rotate part 90 degrees
V Bracket, Alternator Unclamp Part

V Bracket, Alternator Part Manipulation

V Bracket, Alternator Clamp Part - Spot face 5 places

V Bracket, Alternator Spot Face Small 1-30mm

V Bracket, Alternator CDI

V Bracket, Alternator Unclamp Part

V Bracket, Alternator Unload Part

V Bracket, Alternator Load Part

V Bracket, Alternator Wash Part Medium

V Bracket, Alternator Unload Part

V Generator/Alternator V Large Bolt, Alt Bracket

V Generator/Alternator Power Tool

V Generator/Alternator Power Screw

V Generator/Alternator V bolt, Medium, Alt Bracket

V Generator/Alternator V Bolt, Small, Alt Bracket

V Generator/Alternator 3 Spindle Nut Runner

V Generator/Alternator Power Screw

V Generator/Alternator V Alternator, HV Wire Asm.

V Alternator, HV Wire Asm. First Fixture

V Alternator, HV Wire Asm. V Starter Generator Asm

V Starter Generator Asm First Fixture

V Starter Generator Asm V Starter Generator

V Starter Generator First Fixture

V Starter Generator V Housing, Starter Gen, Front - Wash - Tim Shaw

V Housing, Starter Gen, Front First Fixture

V Housing, Starter Gen, Front V Housing, Starter Gen, Front - "CNC Horz Mach, Auto Sml Size and/or Low Complex - Pallet Size 300 mm square, 550 lb Capacity - Tim Shaw

V Housing, Starter Gen, Front EC-300-AL Horizontal CNC Machine

V Housing, Starter Gen, Front V Housing, Starter Gen, Front - Trim - Tim Shaw

V Housing, Starter Gen, Front First Fixture

V Housing, Starter Gen, Front V Housing, Starter Gen, Front - "Aluminum Diecasting, Medium-Large Size and/or Mod - Tim Shaw

V Housing, Starter Gen, Front Die Casting 1800-2600 ton

V Housing, Starter Gen, Front V Housing, Starter Gen, Front - Raw Material Req1.282 lbs from Cost Sheet - 6 Cavity Mold - Box Size 203.2mm L x 165.18mm W x 44.5mm H

V Housing, Starter Gen, Front Clamp Part - Mill bearing retainer surface

V Housing, Starter Gen, Front Mill Face

V Housing, Starter Gen, Front CDI - Mill mntg hole surface

V Housing, Starter Gen, Front Milled face

V Housing, Starter Gen, Front Auto Tool Change - Bore bearing pocket

V Housing, Starter Gen, Front Bore Hole & Chamfer

V Housing, Starter Gen, Front Auto Tool Change - Bore stator dia.
V Housing, Starter Gen, Front Bore Hole 100-150mm dia

V Housing, Starter Gen, Front CDI - Bore & chamfer hsg dia.

V Housing, Starter Gen, Front Bore Hole & Chamfer

V Housing, Starter Gen, Front Auto Tool Change - Drill & tap 6 holes

V Housing, Starter Gen, Front Drill and Tap Hole 1-30mm

V Housing, Starter Gen, Front CDI

V Housing, Starter Gen, Front Auto Tool Change - Drill mntg hole

V Housing, Starter Gen, Front Drill Hole - Rotate hsg 90 degrees

V Housing, Starter Gen, Front Unclamp Part

V Housing, Starter Gen, Front Part Manipulation

V Housing, Starter Gen, Front Clamp Part - Mill hole face

V Housing, Starter Gen, Front Milled face

V Housing, Starter Gen, Front Auto Tool Change - Drill mntg hole

V Housing, Starter Gen, Front Drill Hole 30 - 60mm

V Housing, Starter Gen, Front Unclamp Part

V Housing, Starter Gen, Front Unload Part

V Housing, Starter Gen, Front Load Part

V Housing, Starter Gen, Front Wash Part Medium

V Housing, Starter Gen, Front Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- NSK B17-1020G48 17mm ID, 47mm OD, 14mm W

V Starter Generator V Bearing, Starter Gen, Rotor Front

V Starter Generator Press

V Starter Generator Press Together

V Starter Generator V Bearing Retainer, Starter Gen, Front Bearing

V Bearing Retainer, Starter Gen, Front Bearing Washer Duo 400 Wash Rinse & DRY

V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

- "CNC Horz Mach, Man Sml Size and/or Low Compl

- Pallet Size 300 mm square, 550 lb Capacity

V Bearing Retainer, Starter Gen, Front Bearing EC-300-ML Horizontal CNC Machine

V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

V Bearing Retainer, Starter Gen, Front Bearing Stamping Press 0-60 Ton 

V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

- Blank weight 0.287 lbs

- Press Size 25 Ton & Type of Press 

- Part Size after stamping (65 L by 65 W by 3.2 H)mm

V Bearing Retainer, Starter Gen, Front Bearing Load Part

V Bearing Retainer, Starter Gen, Front Bearing Clamp Part

V Bearing Retainer, Starter Gen, Front Bearing Tap Hole

V Bearing Retainer, Starter Gen, Front Bearing Unclamp Part

- Batch Type Washer

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2

V Bearing Retainer, Starter Gen, Front Bearing Load Part

V Bearing Retainer, Starter Gen, Front Bearing Wash Part Medium

V Bearing Retainer, Starter Gen, Front Bearing Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Starter Generator CDI

Parent Name Symbol Name

V Starter Generator V Bolt, Starter Gen, Bearing Retainer, M5 x 15

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator CDI

V Starter Generator V Rotor & Slipring Asm, Starter Generator

V Rotor & Slipring Asm, Starter Generator First Fixture

V Rotor & Slipring Asm, Starter Generator V Rotor & Core Asm, Starter Generator

- CNC Turning 10" Odd Form 4 axis Auto Load

V Rotor & Core Asm, Starter Generator CNC Turning 4 Axis SL-20, Odd Form
V Rotor & Core Asm, Starter Generator V Rotor & Core Asm, OD Turn & Balance

V Rotor & Core Asm, OD Turn & Balance First Fixture

- Assemble Poles and Winding Asm to Shaft

V Rotor & Core Asm, OD Turn & Balance V Shaft, Starter Gen, Rotor Asm

V Shaft, Starter Gen, Rotor Asm Washer Duo 400 Wash Rinse & DRY

V Shaft, Starter Gen, Rotor Asm V Shaft, Starter Gen, Rotor Asm, Turned

V Shaft, Starter Gen, Rotor Asm, Turned CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

- Includes Bar Feeder

V Shaft, Starter Gen, Rotor Asm, Turned V Shaft, Starter Gen, Rotor Asm, Steel

- Bar stock weight 0.88 lbs.

- Box size of finished part 17mm Dia x 80mm

- Face End & Turn Max OD (17mm)

V Shaft, Starter Gen, Rotor Asm, Turned Turn End face 1-30mm

V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- Turn 2 Undercut Grooves

V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml

V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

- Turn OD & Bevel for Threaded End (16mm)

V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- Turn Threaded End (16 x 1.5mm)

V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- Knurl Splines for Cast Poles

V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

V Shaft, Starter Gen, Rotor Asm, Turned Knurl OD

- Grab Turned Piece with 2nd Chuck Head

- Face End & Turn Max OD (6.5mm), Bevel OD

V Shaft, Starter Gen, Rotor Asm, Turned Turn End face 1-30mm

V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- Knurl Splines for Slip Ring Asm

V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

V Shaft, Starter Gen, Rotor Asm, Turned Knurl OD

- Turn 2nd OD (6mm), Bevel OD, Turn Threads

V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- Turn Final OD (5mm) & Turn Threads

V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- Cut 2 Large Grooves for Wire Relief

V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml

- Cut 1 Small Keyway Groove

V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml

V Shaft, Starter Gen, Rotor Asm Load Part

V Shaft, Starter Gen, Rotor Asm Wash Part Medium

V Shaft, Starter Gen, Rotor Asm Remove Part

- Space for Printing
- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Rotor & Core Asm, OD Turn & Balance V Pole, Starter Gen, Rotor Asm

- "Washing, Small-Medium Size and/or Low-Moderate Co

V Pole, Starter Gen, Rotor Asm Washer Turbo Tunnel 

V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor Wash

- CNC Turning 11" Odd Form 4 axis Auto Load

V Pole, Starter Gen, Rotor Wash CNC Turning 4 Axis SL-10, Odd Form

V Pole, Starter Gen, Rotor Wash V Pole, Starter Gen, Rotor Machining

V Pole, Starter Gen, Rotor Machining Trim Press

V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor DeGate

V Pole, Starter Gen, Rotor DeGate Sand-core removal 25EZ155-175

V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Sand Removal
- "Mold Making - Sand Casting, Small-Medium Size and

V Pole, Starter Gen, Rotor Sand Removal Mold Making DISA 240 w/100 m Cooling Line

V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Sand Removal

- 8 Cavity Mold

- Material per casting 3.28 lbs $0.42 per lb

V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Energy

V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Lost Sand

V Pole, Starter Gen, Rotor DeGate Load Part

V Pole, Starter Gen, Rotor DeGate Remove Mold Sand No Cores

V Pole, Starter Gen, Rotor DeGate Unload Part

V Pole, Starter Gen, Rotor Machining Load Part

V Pole, Starter Gen, Rotor Machining Clamp Part

V Pole, Starter Gen, Rotor Machining Trim Flash/Gates

V Pole, Starter Gen, Rotor Machining Unclamp Part

V Pole, Starter Gen, Rotor Machining Unload Part

V Pole, Starter Gen, Rotor Wash Clamp Part

- Outer Face

V Pole, Starter Gen, Rotor Wash Turn End Face 60-100mm

V Pole, Starter Gen, Rotor Wash Auto Tool Change

V Pole, Starter Gen, Rotor Wash Cut slot

V Pole, Starter Gen, Rotor Wash Unclamp Part

V Pole, Starter Gen, Rotor Wash Part Manipulation

V Pole, Starter Gen, Rotor Wash Clamp Part

- Inner Face

V Pole, Starter Gen, Rotor Wash Turn End face 1-30mm

V Pole, Starter Gen, Rotor Wash CDI

V Pole, Starter Gen, Rotor Wash Turn End face 1-30mm

V Pole, Starter Gen, Rotor Wash Auto Tool Change

V Pole, Starter Gen, Rotor Wash Drill & Chamfer Hole 1-30mm

V Pole, Starter Gen, Rotor Wash Unclamp Part

V Pole, Starter Gen, Rotor Wash Unload Part

V Pole, Starter Gen, Rotor Asm Load Part

V Pole, Starter Gen, Rotor Asm Wash Part Medium

V Pole, Starter Gen, Rotor Asm Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Rotor & Core Asm, OD Turn & Balance V Winding Asm, Starter Generator, Rotor

V Winding Asm, Starter Generator, Rotor First Fixture
- Wind Winding Asm

V Winding Asm, Starter Generator, Rotor V Winding Bobbin, Starter Gen, Rotor Asm

V Winding Bobbin, Starter Gen, Rotor Asm Injection Molding Machine 200-400 Ton

V Winding Bobbin, Starter Gen, Rotor Asm V Winding Bobbin, Starter Gen, Rotor Asm, Material

- Raw Material Req 0.056 lbs from Cost Sheet

- 4 Cavity Mold

- Box Size 100mm L x 100mm W x 43mm H

- 475 feet - 20 gauge (0.030") varnished copper wire

- Winding is 660 Turns (30W x 22H Grid)

V Winding Asm, Starter Generator, Rotor V Wire, Rotor, Starter Gen

V Winding Asm, Starter Generator, Rotor Load Part

V Winding Asm, Starter Generator, Rotor Wire Winding Machine

V Winding Asm, Starter Generator, Rotor Wind Rotor

V Winding Asm, Starter Generator, Rotor Unload Part

- Secure Leads

V Winding Asm, Starter Generator, Rotor Twist wires

V Winding Asm, Starter Generator, Rotor Snap Together

V Winding Asm, Starter Generator, Rotor Hand Tool

V Winding Asm, Starter Generator, Rotor Cutting To Size

V Winding Asm, Starter Generator, Rotor CDI

- Tape Winding Asm

V Winding Asm, Starter Generator, Rotor V Tape, Rotor, Starter Gen, Cloth Type

V Winding Asm, Starter Generator, Rotor Apply Tape

- Space for Printing

Parent Name Symbol Name

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Rotor & Core Asm, OD Turn & Balance Align to Base

V Rotor & Core Asm, OD Turn & Balance V Pole, Starter Gen, Rotor Asm

- "Washing, Small-Medium Size and/or Low-Moderate Co

V Pole, Starter Gen, Rotor Asm Washer Turbo Tunnel 

V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor Wash
- CNC Turning 11" Odd Form 4 axis Auto Load

V Pole, Starter Gen, Rotor Wash CNC Turning 4 Axis SL-10, Odd Form

V Pole, Starter Gen, Rotor Wash V Pole, Starter Gen, Rotor Machining

V Pole, Starter Gen, Rotor Machining Trim Press

V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor DeGate

V Pole, Starter Gen, Rotor DeGate Sand-core removal 25EZ155-175

V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Sand Removal

- "Mold Making - Sand Casting, Small-Medium Size and

V Pole, Starter Gen, Rotor Sand Removal Mold Making DISA 240 w/100 m Cooling Line

V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Sand Removal

- 8 Cavity Mold

- Material per casting 3.28 lbs $0.42 per lb

V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Energy

V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Lost Sand

V Pole, Starter Gen, Rotor DeGate Load Part

V Pole, Starter Gen, Rotor DeGate Remove Mold Sand No Cores

V Pole, Starter Gen, Rotor DeGate Unload Part

V Pole, Starter Gen, Rotor Machining Load Part

V Pole, Starter Gen, Rotor Machining Clamp Part

V Pole, Starter Gen, Rotor Machining Trim Flash/Gates

V Pole, Starter Gen, Rotor Machining Unclamp Part

V Pole, Starter Gen, Rotor Machining Unload Part

V Pole, Starter Gen, Rotor Wash Clamp Part

- Outer Face

V Pole, Starter Gen, Rotor Wash Turn End Face 60-100mm

V Pole, Starter Gen, Rotor Wash Auto Tool Change

V Pole, Starter Gen, Rotor Wash Cut slot

V Pole, Starter Gen, Rotor Wash Unclamp Part

V Pole, Starter Gen, Rotor Wash Part Manipulation

V Pole, Starter Gen, Rotor Wash Clamp Part

- Inner Face

V Pole, Starter Gen, Rotor Wash Turn End face 1-30mm

V Pole, Starter Gen, Rotor Wash CDI

V Pole, Starter Gen, Rotor Wash Turn End face 1-30mm

V Pole, Starter Gen, Rotor Wash Auto Tool Change

V Pole, Starter Gen, Rotor Wash Drill & Chamfer Hole 1-30mm

V Pole, Starter Gen, Rotor Wash Unclamp Part

V Pole, Starter Gen, Rotor Wash Unload Part

V Pole, Starter Gen, Rotor Asm Load Part

V Pole, Starter Gen, Rotor Asm Wash Part Medium

V Pole, Starter Gen, Rotor Asm Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Rotor & Core Asm, OD Turn & Balance Align to Base

V Rotor & Core Asm, OD Turn & Balance Press

V Rotor & Core Asm, OD Turn & Balance Press Together

V Rotor & Core Asm, OD Turn & Balance Unload Part

- Swedge Poles at Shaft via Small Area Mandrell

V Rotor & Core Asm, OD Turn & Balance Load Part
V Rotor & Core Asm, OD Turn & Balance Press

V Rotor & Core Asm, OD Turn & Balance Press Together

V Rotor & Core Asm, OD Turn & Balance Unload Part

- Assemble Magnets to Poles

V Rotor & Core Asm, OD Turn & Balance V Magnet Asm, Starter Generator, Rotor

V Magnet Asm, Starter Generator, Rotor First Fixture

- Install Stamped Covers onto Magnets

V Magnet Asm, Starter Generator, Rotor V Magnet, Starter Generator, Rotor

V Magnet Asm, Starter Generator, Rotor V Magnet Cover, Starter Gen, Stamping

V Magnet Cover, Starter Gen, Stamping Stamping Press 0-60 Ton 

V Magnet Cover, Starter Gen, Stamping V Magnet Cover, Starter Gen, Steel

- Blank weight 0.004 lbs

- Press Size 60 Ton Progressive 

- Part Size after stamping (1.3"L x 0.35"w x 0.6"H)

V Magnet Asm, Starter Generator, Rotor Snap Together

- Space for Printing

- Space for Printing

V Rotor & Core Asm, OD Turn & Balance Insertion Tool

V Rotor & Core Asm, OD Turn & Balance Magnet Asm Insertion

V Rotor & Core Asm, OD Turn & Balance CDI

- Install Stamped Fans to Rotor Asm

- One on each end

V Rotor & Core Asm, OD Turn & Balance V Fan, Rear, Starter Gen, Rotor Asm

V Fan, Rear, Starter Gen, Rotor Asm Spot Welder

V Fan, Rear, Starter Gen, Rotor Asm V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding

V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding Stamping Press 0-60 Ton 

V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding V Fan, Rear, Starter Gen, Rotor Asm, Steel

- Blank weight 0.177 lbs

- Press Size 60 Ton Progressive 

- Part Size after stamping (3.4"L x 3.4"w x 0.56"H)

- Space for Printing

- Space for Printing

V Fan, Rear, Starter Gen, Rotor Asm Align Clamp

V Fan, Rear, Starter Gen, Rotor Asm Spot Weld

V Fan, Rear, Starter Gen, Rotor Asm Unclamp Part

V Fan, Rear, Starter Gen, Rotor Asm Part Manipulation

V Fan, Rear, Starter Gen, Rotor Asm V Fan, Front, Starter Gen, Rotor Asm

V Fan, Front, Starter Gen, Rotor Asm Stamping Press 0-60 Ton 

V Fan, Front, Starter Gen, Rotor Asm V Fan, Front, Starter Gen, Rotor Asm, Steel

- Blank weight 0.286 lbs

- Press Size 60 Ton Progressive 

- Part Size after stamping (4.1"L x 4.1"w x 0.43"H)

V Fan, Rear, Starter Gen, Rotor Asm Align Clamp

V Fan, Rear, Starter Gen, Rotor Asm Spot Welder

V Fan, Rear, Starter Gen, Rotor Asm Spot Weld

V Fan, Rear, Starter Gen, Rotor Asm Unclamp Part

V Fan, Rear, Starter Gen, Rotor Asm Unload Part

V Rotor & Core Asm, Starter Generator Load Part

V Rotor & Core Asm, Starter Generator Clamp Part

- machine assembled stator OD

V Rotor & Core Asm, Starter Generator Turn OD Med 60-100mm

V Rotor & Core Asm, Starter Generator Auto Tool Change

- Balancing Operation

V Rotor & Core Asm, Starter Generator Spin Balance

V Rotor & Core Asm, Starter Generator Auto Tool Change

V Rotor & Core Asm, Starter Generator Drill Hole 1-30mm
V Rotor & Core Asm, Starter Generator CDI

V Rotor & Core Asm, Starter Generator Drill Hole 1-30mm - Verify Balancing

V Rotor & Core Asm, Starter Generator Spin Balance

V Rotor & Core Asm, Starter Generator Unclamp Part

V Rotor & Core Asm, Starter Generator Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
- Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

Parent Name Symbol Name - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
- Space for Printing

- Space for Printing

V Rotor & Slipring Asm, Starter Generator V Bearing Spacer, Starter Gen, Front Bearing

V Bearing Spacer, Starter Gen, Front Bearing CNC Turning 2 Axis SL-10, 1.75" bar

- Includes Bar Feeder

V Bearing Spacer, Starter Gen, Front Bearing V Bearing Spacer, Starter Gen, Front Bearing, Stee

- Bar Stock, 25mm Diam x 9mm H, 0.08 LB

- Finished Part, 23mm Diam x 7mm H

V Bearing Spacer, Starter Gen, Front Bearing Turn end face 1-30mm

- Drill Shaft Hole

V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

V Bearing Spacer, Starter Gen, Front Bearing Drill & Chamfer Hole 1-30mm

- Chamfer ID/Face Intersection

V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

- Cut Piece from Bar with Parting Tool 

V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

V Bearing Spacer, Starter Gen, Front Bearing Cut to Length

- Grab Turned Piece with 2nd Chuck Head

V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

- Chamfer ID/Face Intersection

V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

V Bearing Spacer, Starter Gen, Front Bearing Unclamp Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Rotor & Slipring Asm, Starter Generator Slide into Position

V Rotor & Slipring Asm, Starter Generator Part Manipulation

- Install Slipring & Connector

V Rotor & Slipring Asm, Starter Generator V Winding to Slipring Connector, Starter Gen, Roto

V Winding to Slipring Connector, Starter Gen, Roto Injection Molding Machine 55-150 ton

- Over Molded Copper Connectors

V Winding to Slipring Connector, Starter Gen, Roto V Terminal, Overmold, Starter Gen, Rotor, Copper

V Winding to Slipring Connector, Starter Gen, Roto Position Part

V Winding to Slipring Connector, Starter Gen, Roto V Base, Slipring Connector, Starter Gen, Rotor, Ma

- Raw Material Req 0.019 lbs from Cost Sheet

- 4 Cavity Mold
- Box Size 40mm L x 26mm W x 13mm H

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Rotor & Slipring Asm, Starter Generator Align Wire Leads

V Rotor & Slipring Asm, Starter Generator Press

V Rotor & Slipring Asm, Starter Generator Press Together

V Rotor & Slipring Asm, Starter Generator V Slipring Asm, Starter Gen, Rotor

V Slipring Asm, Starter Gen, Rotor First Fixture

V Slipring Asm, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor

V Slipring Base, Starter Gen, Rotor Injection Molding Machine 55-150 ton

V Slipring Base, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor, Material

- Raw Material Req 0.013 lbs from Cost Sheet

- 4 Cavity Mold

- Box Size 14mm L x 14mm W x 22mm H

V Slipring Asm, Starter Gen, Rotor V Wire, Red, Rotor, Starter Gen

V Slipring Asm, Starter Gen, Rotor V Wire, Black, Rotor, Starter Gen

V Slipring Asm, Starter Gen, Rotor Wire Insulation Stripper

V Slipring Asm, Starter Gen, Rotor Strip Wire Insulation

V Slipring Asm, Starter Gen, Rotor CDI

V Slipring Asm, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor

V Slipring Base, Starter Gen, Rotor CNC Turning 2 Axis SL-10, 1.75" bar

- Includes Bar Feeder

V Slipring Base, Starter Gen, Rotor V Slipring, Starter Gen, Rotor, Copper

- Tube Stock, 18.3mm Diam x 10.3mm H, 0.02 LB

- Finished Part, 16.3mm Diam x 8.4mm H

V Slipring Base, Starter Gen, Rotor Turn end face 1-30mm

V Slipring Base, Starter Gen, Rotor CDI

V Slipring Base, Starter Gen, Rotor Turn OD 1-30mm

V Slipring Base, Starter Gen, Rotor Auto Tool Change

V Slipring Base, Starter Gen, Rotor Cut to Length

V Slipring Asm, Starter Gen, Rotor Press

V Slipring Asm, Starter Gen, Rotor Press Together

V Rotor & Slipring Asm, Starter Generator Align Wire Leads

V Rotor & Slipring Asm, Starter Generator Press

V Rotor & Slipring Asm, Starter Generator Press Together

- Crimp & Solder Leads

V Rotor & Slipring Asm, Starter Generator Regrab Winding & Slipring Lead

V Rotor & Slipring Asm, Starter Generator Crimping Tool

V Rotor & Slipring Asm, Starter Generator Crimp Connector

V Rotor & Slipring Asm, Starter Generator Soldering Tool

V Rotor & Slipring Asm, Starter Generator Solder terminals in place

V Rotor & Slipring Asm, Starter Generator Part Manipulation

V Rotor & Slipring Asm, Starter Generator Regrab Winding & Slipring Lead

V Rotor & Slipring Asm, Starter Generator Crimping Tool

V Rotor & Slipring Asm, Starter Generator Crimp Connector

V Rotor & Slipring Asm, Starter Generator Soldering Tool

V Rotor & Slipring Asm, Starter Generator Solder terminals in place

V Rotor & Slipring Asm, Starter Generator CDI

- Install Bearing, Retainer & Nut

- NSK 6003DG8B 17mm ID, 35mm OD, 10mm W

V Rotor & Slipring Asm, Starter Generator V Bearing, Starter Gen, Rotor Rear

V Rotor & Slipring Asm, Starter Generator V Bearing Retainer, Starter Gen, Rear Bearing

V Bearing Retainer, Starter Gen, Rear Bearing Stamping Press 0-60 Ton 

V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, Starter Gen, Material
- Blank weight 0.287 lbs

- Press Size 25 Ton Progressive 

- Part Size after stamping (0.95" Dia x .0.10" Thk)

V Rotor & Slipring Asm, Starter Generator Press

V Rotor & Slipring Asm, Starter Generator Press Together

V Rotor & Slipring Asm, Starter Generator V Nut, Starter Gen, M6

V Rotor & Slipring Asm, Starter Generator Power Tool

V Rotor & Slipring Asm, Starter Generator Power Screw

- Load into Varnish Machine

V Rotor & Slipring Asm, Starter Generator Load Part

V Rotor & Slipring Asm, Starter Generator Varnish Machine

V Rotor & Slipring Asm, Starter Generator Trickle Varnish

V Rotor & Slipring Asm, Starter Generator Unload Part

- Test Rotor Assembly

V Rotor & Slipring Asm, Starter Generator Load Part

V Rotor & Slipring Asm, Starter Generator Test Rotor Assembly

V Rotor & Slipring Asm, Starter Generator Unload Part

- Paint Rotor OD & Leads

V Rotor & Slipring Asm, Starter Generator Load Part

V Rotor & Slipring Asm, Starter Generator Mask Part - Complex

V Rotor & Slipring Asm, Starter Generator Paint Machine

V Rotor & Slipring Asm, Starter Generator Apply Paint

V Rotor & Slipring Asm, Starter Generator Unload Part

V Starter Generator Press

V Starter Generator Press Together

V Starter Generator V Stator Asm, Starter Generator

V Stator Asm, Starter Generator First Fixture

V Stator Asm, Starter Generator V Stator Core Asm, Starter Generator

V Stator Core Asm, Starter Generator CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

V Stator Core Asm, Starter Generator V Stator Core Asm, Starter Gen, Stacked

V Stator Core Asm, Starter Gen, Stacked First Fixture

- 105 Plates, 0.014" thick

V Stator Core Asm, Starter Gen, Stacked V Stator Core Plate, Starter Gen, Stamped

V Stator Core Plate, Starter Gen, Stamped Stamping Press 0-60 Ton 

V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Steel

- Blank weight 0.133 lbs

- Press Size 25 Ton Progressive 

- Part Size after stamping (5.75" Dia x .014" Thk)

V Stator Core Asm, Starter Gen, Stacked Special Tool

V Stator Core Asm, Starter Gen, Stacked Lock stack to mandrel

V Stator Core Asm, Starter Gen, Stacked Unload Part

V Stator Core Asm, Starter Generator Load Part

V Stator Core Asm, Starter Generator Cut Groove Large

V Stator Core Asm, Starter Generator Unload Part

V Stator Core Asm, Starter Generator Special Tool

V Stator Core Asm, Starter Generator Remove Part

- Auto insert 48 cavity insulators

V Stator Asm, Starter Generator V Insulator, Cavity, Starter Gen

V Stator Asm, Starter Generator Insertion Tool

V Stator Asm, Starter Generator Insulator Insertion

- 8 pole, 9 winds per pole, 3 phases (24 poles)

- 129 feet - 14 gauge (0.066") varnished copper wire
Parent Name Symbol Name

V Stator Asm, Starter Generator Load Part

V Stator Asm, Starter Generator V Wire, Stator, Starter Gen

V Stator Asm, Starter Generator Wire Winding Machine

V Stator Asm, Starter Generator Wind Stator

V Stator Asm, Starter Generator Unload Part

- Auto insert 48 closeout insulators

V Stator Asm, Starter Generator V Insulator, Closeout, Starter Gen

V Stator Asm, Starter Generator Insertion Tool

V Stator Asm, Starter Generator Insulator Insertion

- Install 3 terminals

V Stator Asm, Starter Generator Wire Insulation Stripper

V Stator Asm, Starter Generator Strip Wire Insulation

V Stator Asm, Starter Generator Regrab 3 Wire Leads

V Stator Asm, Starter Generator V Insulator Sleeve, Starter Gen, Stator Asm

V Stator Asm, Starter Generator V Terminal, Starter Gen, Stator Asm

V Stator Asm, Starter Generator Crimping Tool

V Stator Asm, Starter Generator Crimp Connector, Large

- Strip, Twist & Solder 9 Common Stator Leads

V Stator Asm, Starter Generator Wire Insulation Stripper

V Stator Asm, Starter Generator Strip Wire Insulation

V Stator Asm, Starter Generator Wire Twisting Tool

V Stator Asm, Starter Generator Regrab Wire Leads

V Stator Asm, Starter Generator Twist wires

V Stator Asm, Starter Generator Soldering Tool

V Stator Asm, Starter Generator Solder Leads

- Install Insulator Sleeve Over Solder Joint

V Stator Asm, Starter Generator V Insulator Sleeve, Stator Asm, Starter Gen, Large

V Stator Asm, Starter Generator Push In Place

- Install Temp Sensor

V Stator Asm, Starter Generator V Temp Sensor Asm, Starter Gen, Stator

V Temp Sensor Asm, Starter Gen, Stator First Fixture

- Attach Eylet Terminals

V Temp Sensor Asm, Starter Gen, Stator V Temp Sensor Wire, Starter Gen, Stator Asm

V Temp Sensor Asm, Starter Gen, Stator Wire Insulation Stripper

V Temp Sensor Asm, Starter Gen, Stator Strip Wire Insulation

V Temp Sensor Asm, Starter Gen, Stator CDI

V Temp Sensor Asm, Starter Gen, Stator V Eyelet Terminal, Starter Gen, Stator Temp Sensor

V Temp Sensor Asm, Starter Gen, Stator Crimping Tool

V Temp Sensor Asm, Starter Gen, Stator Crimp Connector

V Temp Sensor Asm, Starter Gen, Stator CDI

- Heat Shrink Tube

V Temp Sensor Asm, Starter Gen, Stator V Heat Shrink Tube, Starter Gen, Stator Temp Senso

V Temp Sensor Asm, Starter Gen, Stator Heat Gun

V Temp Sensor Asm, Starter Gen, Stator Heat shrink tube

V Temp Sensor Asm, Starter Gen, Stator CDI

- Attach Temp Sensor & Insulate Connections

V Temp Sensor Asm, Starter Gen, Stator V Insulator Sleeve, Starter Gen, Stator Asm

V Temp Sensor Asm, Starter Gen, Stator V Thermocouple, Starter Gen, Stator Asm

V Thermocouple, Starter Gen, Stator Asm First Fixture

V Thermocouple, Starter Gen, Stator Asm V Thermocouple Leads, Starter Gen, Stator Asm

V Thermocouple, Starter Gen, Stator Asm Wire Insulation Stripper
V Thermocouple, Starter Gen, Stator Asm Strip Wire Insulation

V Thermocouple, Starter Gen, Stator Asm CDI

V Thermocouple, Starter Gen, Stator Asm Regrab Wire Leads

V Thermocouple, Starter Gen, Stator Asm Twist wires

V Thermocouple, Starter Gen, Stator Asm Soldering Fixture

V Thermocouple, Starter Gen, Stator Asm Solder Leads

V Thermocouple, Starter Gen, Stator Asm V Heat Shrink Tube, Starter Gen, Stator Temp Senso

V Thermocouple, Starter Gen, Stator Asm Heat Gun

V Thermocouple, Starter Gen, Stator Asm Heat shrink tube

V Temp Sensor Asm, Starter Gen, Stator Regrab Wire Leads

V Temp Sensor Asm, Starter Gen, Stator Twist wires

V Temp Sensor Asm, Starter Gen, Stator Soldering Fixture

V Temp Sensor Asm, Starter Gen, Stator Solder Leads

V Temp Sensor Asm, Starter Gen, Stator V Heat Shrink Tube, Weather Pack, Stator Temp Sens

V Temp Sensor Asm, Starter Gen, Stator Heat Gun

V Temp Sensor Asm, Starter Gen, Stator Heat shrink tube

V Temp Sensor Asm, Starter Gen, Stator Insulator Sleeve, Regrab

V Temp Sensor Asm, Starter Gen, Stator Slide into Position

- Tie down Leads

V Stator Asm, Starter Generator V Insulator String, Starter Gen, Stator Asm

V Stator Asm, Starter Generator Tie strings

V Stator Asm, Starter Generator CDI

V Stator Asm, Starter Generator Hand Tool

V Stator Asm, Starter Generator Trim strings

- Load into Varnish Machine

V Stator Asm, Starter Generator Load Part

V Stator Asm, Starter Generator Varnish Machine

V Stator Asm, Starter Generator Trickle Varnish

V Stator Asm, Starter Generator Unload Part

- Test Stator Assembly

V Stator Asm, Starter Generator Load Part

V Stator Asm, Starter Generator Test Stator Assembly

V Stator Asm, Starter Generator Unload Part

- Paint Stator ID & Leads

V Stator Asm, Starter Generator Load Part

V Stator Asm, Starter Generator Mask Part - Complex

V Stator Asm, Starter Generator Paint Machine

V Stator Asm, Starter Generator Apply Paint

V Stator Asm, Starter Generator Unload Part

- Space for Printing

- Space for Printing

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- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

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V Starter Generator Align to Housing

V Starter Generator V Housing, Starter Gen, Rear - Wash - Tim Shaw

V Housing, Starter Gen, Rear First Fixture

V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear - "CNC Horz Mach, Auto Sml Size and/or Low Complex - Tim Shaw

V Housing, Starter Gen, Rear EC-300-AL Horizontal CNC Machine

V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear - Trim - Tim Shaw

V Housing, Starter Gen, Rear First Fixture

V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear - "Aluminum Diecasting, Medium-Large Size and/or Mod
- Tim Shaw

V Housing, Starter Gen, Rear Die Casting 1800-2600 ton

V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- Raw Material Req 1.717 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 203.2mm L x 165.1mm W x 114.3mm H

- Cast in Place Sleeve

V Housing, Starter Gen, Rear V Sleeve Bearing Overmolded

V Housing, Starter Gen, Rear Set In Place

V Housing, Starter Gen, Rear Clamp Part

- Mill housing surface

V Housing, Starter Gen, Rear Mill Face

V Housing, Starter Gen, Rear CDI

- Mill bearing pocket face

V Housing, Starter Gen, Rear Milled face

V Housing, Starter Gen, Rear Auto Tool Change

- Bore & chamfer bearing pocket

V Housing, Starter Gen, Rear Bore Hole & Chamfer

V Housing, Starter Gen, Rear Auto Tool Change

- Bore stator dia.

V Housing, Starter Gen, Rear Bore Hole 100-150mm dia

V Housing, Starter Gen, Rear CDI

- Bore & chamfer hsg dia.

V Housing, Starter Gen, Rear Bore Hole & Chamfer

V Housing, Starter Gen, Rear Auto Tool Change

- Drill 6 holes

V Housing, Starter Gen, Rear Drill Hole 1-30mm

V Housing, Starter Gen, Rear CDI

V Housing, Starter Gen, Rear Auto Tool Change

- Drill mounting hole

V Housing, Starter Gen, Rear Drill Hole 1-30mm

V Housing, Starter Gen, Rear Unclamp Part

- Flip housing 90 degrees

V Housing, Starter Gen, Rear Part Manipulation

V Housing, Starter Gen, Rear Clamp Part

- Mill bolt hole surface

V Housing, Starter Gen, Rear Milled face

V Housing, Starter Gen, Rear Auto Tool Change

Parent Name Symbol Name

- Drill bolt hole

V Housing, Starter Gen, Rear Drill & Chamfer Hole 30-60mm

V Housing, Starter Gen, Rear Unclamp Part

- Rotate housing

V Housing, Starter Gen, Rear Part Manipulation

V Housing, Starter Gen, Rear Clamp Part

- Mill outside term block mntg surfaces

V Housing, Starter Gen, Rear Milled face

V Housing, Starter Gen, Rear CDI
V Housing, Starter Gen, Rear Unclamp Part - Flip housing 90 degrees

V Housing, Starter Gen, Rear Part Manipulation

V Housing, Starter Gen, Rear Clamp Part - Machine housing O.D.

V Housing, Starter Gen, Rear Machine OD of unused area

V Housing, Starter Gen, Rear Auto Tool Change - Spot face 3 mntg surface

V Housing, Starter Gen, Rear Spot Face Small 1-30mm

V Housing, Starter Gen, Rear CDI

V Housing, Starter Gen, Rear Auto Tool Change - Drill & tap 6 holes

V Housing, Starter Gen, Rear Drill and Tap Hole 1-30mm

V Housing, Starter Gen, Rear CDI

V Housing, Starter Gen, Rear Unclamp Part - Flip housing 90 degrees

V Housing, Starter Gen, Rear Part Manipulation

V Housing, Starter Gen, Rear Clamp Part - Spot face 2 mntg holes

V Housing, Starter Gen, Rear Spot Face Small 1-30mm

V Housing, Starter Gen, Rear CDI - Mill inside term block mntg surfaces

V Housing, Starter Gen, Rear Milled face

V Housing, Starter Gen, Rear CDI

V Housing, Starter Gen, Rear Auto Tool Change - Drill term block mntg holes

V Housing, Starter Gen, Rear Drill & Chamfer Hole 1-30mm

V Housing, Starter Gen, Rear CDI

V Housing, Starter Gen, Rear Auto Tool Change - Drill & tap 3 holes

V Housing, Starter Gen, Rear Drill and Tap Hole 1-30mm

V Housing, Starter Gen, Rear CDI

V Housing, Starter Gen, Rear Unclamp Part - Rotate housing

V Housing, Starter Gen, Rear Part Manipulation

V Housing, Starter Gen, Rear Clamp Part - Mill bolt hole surface

V Housing, Starter Gen, Rear Milled face

V Housing, Starter Gen, Rear Unclamp Part

V Housing, Starter Gen, Rear Unload Part

V Housing, Starter Gen, Rear Load Part

V Housing, Starter Gen, Rear Wash Part Medium

V Housing, Starter Gen, Rear Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
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- Space for Printing

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- Space for Printing

- Space for Printing

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- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

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- Space for Printing

- Space for Printing

V Starter Generator Regrab Wire Eyelet & Thread Thru Grommet

V Starter Generator Press

V Starter Generator Press Together

V Starter Generator V Bolt, Starter Gen, M5 x 80

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator V Boot, Starter Generator, 3 Phase Terminal

- "Injection Molding, Small Size and/or Low Complexi

V Boot, Starter Generator, 3 Phase Terminal Injection Molding Machine 55-150 ton

V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generator, 3 Phase Terminal

- Raw Material Req 0.027 lbs from Cost Sheet

- 10 Cavity Mold

- Box Size 25mm L x 25mm W x 20mm H

- Space for Printing
- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Starter Generator Push In Place

V Starter Generator V Terminal Block Asm, Starter Generator, 3 Phase T

V Terminal Block Asm, Starter Generator, 3 Phase T Press

V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

- "Injection Molding, Small-Medium Size and/or Low-M

V Terminal Block Asm, Starter Generator, 3 Phase T Injection Molding Machine 200-400 Ton

- WEIGHT W/O BRASS INSERTS

V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

- Raw Material Req 0.528 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 121mm L x 82mm W x 45mm H

V Terminal Block Asm, Starter Generator, 3 Phase T Load Part

V Terminal Block Asm, Starter Generator, 3 Phase T Clamp Part

V Terminal Block Asm, Starter Generator, 3 Phase T V Brass Threaded Insert Small

V Terminal Block Asm, Starter Generator, 3 Phase T V Brass Threaded Insert Large

V Terminal Block Asm, Starter Generator, 3 Phase T Part Manipulation

V Terminal Block Asm, Starter Generator, 3 Phase T CDI

V Terminal Block Asm, Starter Generator, 3 Phase T Press Together

V Terminal Block Asm, Starter Generator, 3 Phase T Unclamp Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Starter Generator CDI

V Starter Generator V Bolt, Starter Gen, M6 x 18

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator CDI

V Starter Generator V Grommet, Starter Generator, Internal Regulator W

- "Injection Molding, Small Size and/or Low Complexi

V Grommet, Starter Generator, Internal Regulator W Injection Molding Machine 55-150 ton

V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator W

- Raw Material Req 0.01 lbs from Cost Sheet

- 10 Cavity Mold

- Box Size 33mm L x 14mm W x 11mm H

- Space for Printing

- Space for Printing

V Starter Generator Regrab Wire Eyelet & Thread Thru Grommet

V Starter Generator Push In Place

V Starter Generator V Base Gasket, Starter Generator, Internal Regulat

V Starter Generator Push In Place

V Starter Generator V Internal Regulator Asm, Starter Generator

V Internal Regulator Asm, Starter Generator First Fixture

- ASSEMBLE & SOLDER BRUSHES

V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator

V Internal Regulator Asm, Starter Generator Press

- Crush Sleeve Installation

V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator

- "Injection Molding, Small-Medium Size and/or Low-M

V Internal Regulator Asm, Starter Generator Injection Molding Machine 200-400 Ton

V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator
V Internal Regulator Asm, Starter Generator V 4 Pin Terminal Strip

V Internal Regulator Asm, Starter Generator Set In Place

- Raw Material Req 0.1 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 123mm L x 73mm W x 26mm H

V Internal Regulator Asm, Starter Generator Load Part

V Internal Regulator Asm, Starter Generator Clamp Part

V Internal Regulator Asm, Starter Generator V Anti-Crush Sleeve PEB mid housing

V Internal Regulator Asm, Starter Generator Press Together

V Internal Regulator Asm, Starter Generator Unclamp Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Internal Regulator Asm, Starter Generator V Brush Spring

V Internal Regulator Asm, Starter Generator Set In Place

V Internal Regulator Asm, Starter Generator V Regulator Brush Asm.

- REVISIT TO MAKE SURE IT IS CORRECT

V Regulator Brush Asm. First Fixture

V Regulator Brush Asm. V Regulator Brush

V Regulator Brush Asm. V Copper Wire - Brushes

V Internal Regulator Asm, Starter Generator Set In Place

Parent Name Symbol Name

V Internal Regulator Asm, Starter Generator Soldering Tool

V Internal Regulator Asm, Starter Generator Solder Leads

- Space for Printing

- Space for Printing

V Starter Generator V Bolt, Starter Gen, M5 x 15

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator V Brush Cover, Starter Generator, Internal Regulat

V Brush Cover, Starter Generator, Internal Regulat Injection Molding Machine 55-150 ton

- "Injection Molding, Small Size and/or Low Complexi

V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regulat

- Raw Material Req 0.027 lbs from Cost Sheet

- 12 Cavity Mold

- Box Size 20mm L x 20mm W x 43mm H

V Starter Generator Push In Place

V Starter Generator V Dust Seal, Starter Generator, Internal Regulator

V Starter Generator Push In Place

V Starter Generator Regrab Wire Eyelet & Position

V Starter Generator V Bolt, Starter Gen, M4 x 8

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator V Cover, Starter Gen, Internal Regulator

- Wash
- Tim Shaw

V Cover, Starter Gen, Internal Regulator First Fixture

V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- "CNC Horz Mach, Auto Sml Size and/or Low Complex

- Tim Shaw

V Cover, Starter Gen, Internal Regulator EC-300-AL Horizontal CNC Machine

V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- Trim

- Tim Shaw

V Cover, Starter Gen, Internal Regulator First Fixture

V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- "Aluminum Diecasting, Medium Size and/or Moderate 

V Cover, Starter Gen, Internal Regulator Die Casting 1000-1800 ton

V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- Raw Material Req .769 lbs from Cost Sheet

- 6 Cavity Mold

- Box Size 181mm L x 127mm W x 47.6mm H

V Cover, Starter Gen, Internal Regulator Clamp Part

- Mill housing surface

V Cover, Starter Gen, Internal Regulator Mill Face

V Cover, Starter Gen, Internal Regulator CDI

V Cover, Starter Gen, Internal Regulator Auto Tool Change

- Bore & chamfer stator dia.

V Cover, Starter Gen, Internal Regulator Bore Hole 100-150mm dia

V Cover, Starter Gen, Internal Regulator Unclamp Part

- Flip housing 90 degrees

V Cover, Starter Gen, Internal Regulator Part Manipulation

V Cover, Starter Gen, Internal Regulator Clamp Part

- Mill bearing retainer surface

V Cover, Starter Gen, Internal Regulator Mill Face

V Cover, Starter Gen, Internal Regulator Auto Tool Change

- Bore & chamfer bearing pocket

V Cover, Starter Gen, Internal Regulator Bore Hole & Chamfer

V Cover, Starter Gen, Internal Regulator Auto Tool Change

- Drill & tap 8 holes

V Cover, Starter Gen, Internal Regulator Drill and Tap Hole 1-30mm

V Cover, Starter Gen, Internal Regulator CDI

V Cover, Starter Gen, Internal Regulator Unclamp Part

- Flip housing 90 degrees

V Cover, Starter Gen, Internal Regulator Part Manipulation

V Cover, Starter Gen, Internal Regulator Clamp Part

V Cover, Starter Gen, Internal Regulator Drill Hole 1-30mm

V Cover, Starter Gen, Internal Regulator Unclamp Part

V Cover, Starter Gen, Internal Regulator Unload Part

V Cover, Starter Gen, Internal Regulator Load Part

V Cover, Starter Gen, Internal Regulator Wash Part Medium

V Cover, Starter Gen, Internal Regulator Unload Part

V Starter Generator V Bolt, Starter Gen, M5 x 15

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator CDI

V Starter Generator V Duckbill Breather, Starter Gen, Internal Reg Cov

- "Injection Molding, Small Size and/or Low Complexi

V Duckbill Breather, Starter Gen, Internal Reg Cov Injection Molding Machine 55-150 ton

V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Starter Gen, Internal Reg Cov

- Raw Material Req 0.003 lbs from Cost Sheet
- 12 Cavity Mold

- Box Size 17mm L x 15mm W x 15mm H

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Starter Generator Push In Place

V Starter Generator CDI

V Starter Generator V Washer, Starter Gen, M6 Shim

V Starter Generator V Resolver Motor Armature Asm, Starter Gen

V Resolver Motor Armature Asm, Starter Gen First Fixture

- 16 Plates, 0.020" thick

V Resolver Motor Armature Asm, Starter Gen V Resolver Core Plate, Starter Gen, Stamped

V Resolver Core Plate, Starter Gen, Stamped Stamping Press 0-60 Ton 

V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate, Starter Gen, Steel

- Blank weight 0.003 lbs

- Press Size 25 Ton Progressive 

- Stamped Part Size (0.76" H x 0.67" W x 0.02" H)

V Resolver Motor Armature Asm, Starter Gen Special Tool

V Resolver Motor Armature Asm, Starter Gen Lock stack to mandrel

V Resolver Motor Armature Asm, Starter Gen Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Starter Generator V Nut, Starter Gen, M5

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator V Resolver Motor Sensor Asm, Starter Gen

V Resolver Motor Sensor Asm, Starter Gen Potting Station

- Pot Wiring Cavity

V Resolver Motor Sensor Asm, Starter Gen V Resolver Winding Asm, Stitched

V Resolver Winding Asm, Stitched Wire Bonding Fixed Station

- Weld Windings to Terminal Posts

V Resolver Winding Asm, Stitched V Resolver Winding Asm, Motor Sensor Asm

V Resolver Winding Asm, Motor Sensor Asm Injection Molding Machine 55-150 ton

- Overmold Harness & Laminates

V Resolver Winding Asm, Motor Sensor Asm V Resolver Harness Asm, Motor Sensor Asm

- 10" - 8 Conductor Shielded Cable = $0.167

- Wire Grommet = $0.37

- 10 Pin Conn w/CPA, TPA, & Rosebud = $0.42

- 7 - 0.10" Male Blade Terminals = $0.105

- 5.5"x0.5" D Braided Cover = $0.046

- 2, 1"x3/8" Adhesive Heat Shrink Tubes = $0.012

V Resolver Winding Asm, Motor Sensor Asm Position Part

V Resolver Winding Asm, Motor Sensor Asm V Laminate Stack Wound, Motor Sensor Asm

V Laminate Stack Wound, Motor Sensor Asm Wire Winding Machine

V Laminate Stack Wound, Motor Sensor Asm V Resolver Laminate Stack, Motor Sensor Asm

V Resolver Laminate Stack, Motor Sensor Asm First Fixture

- 14 Plates, 0.020" thick

V Resolver Laminate Stack, Motor Sensor Asm V Resolver Core Plate, Motor Sensor Asm, Stamped

V Resolver Core Plate, Motor Sensor Asm, Stamped Stamping Press 0-60 Ton 

V Resolver Core Plate, Motor Sensor Asm, Stamped V Resolver Core Plate, Motor Sensor Asm, Steel

- Blank weight 0.013 lbs

- Press Size 25 Ton Progressive 
- Stamped Part Size (1.5" L x 1.5" W x 0.02" H)

V Resolver Laminate Stack, Motor Sensor Asm Special Tool

V Resolver Laminate Stack, Motor Sensor Asm Lock stack to mandrel

V Resolver Laminate Stack, Motor Sensor Asm Unload Part

- 12 poles, 174 winds per pole, 4 groups

- 184 feet - 38 gauge (0.004")

V Laminate Stack Wound, Motor Sensor Asm Load Part

V Laminate Stack Wound, Motor Sensor Asm V Wire, Motor Sensor, Starter Gen

V Laminate Stack Wound, Motor Sensor Asm Wind Stator

V Laminate Stack Wound, Motor Sensor Asm Unload Part

V Resolver Winding Asm, Motor Sensor Asm Position Part

V Resolver Winding Asm, Motor Sensor Asm V Resolver Winding Asm, Overmold Material

- Raw Material Req 0.005 lbs from Cost Sheet

- 4 Cavity Mold

- Box Size 300mm L x 40mm W x 32mm H

- Assumed 3 moves for 4 fixed positions

- Wires bonded at a .25 sec rate (both ends) 

V Resolver Winding Asm, Stitched Load Part

V Resolver Winding Asm, Stitched Clamp Part

V Resolver Winding Asm, Stitched Wire Stitch - Bonding

V Resolver Winding Asm, Stitched Unclamp Part

V Resolver Motor Sensor Asm, Starter Gen Fill Potting Compond

- Space for Printing

- Space for Printing

V Starter Generator V Bracket, Starter Gen, Resolver Motor Sensor

V Bracket, Starter Gen, Resolver Motor Sensor Anodizing Equipment

- Zinc Plating, Batched Processed

V Bracket, Starter Gen, Resolver Motor Sensor V Bracket, Starter Gen, Resolver, Plated

V Bracket, Starter Gen, Resolver, Plated Washer Duo 400 Wash Rinse & DRY

V Bracket, Starter Gen, Resolver, Plated V Bracket, Starter Gen, Resolver, Stamped

V Bracket, Starter Gen, Resolver, Stamped Stamping Press 0-60 Ton 

V Bracket, Starter Gen, Resolver, Stamped V Bracket, Starter Gen, Resolver, Material

- Blank weight 0.187 lbs

- Press Size 25 Ton Progressive

- Part Size after stamping (5 L by 47 W by 3.2 H)mm

V Bracket, Starter Gen, Resolver, Plated Load Part

V Bracket, Starter Gen, Resolver, Plated Wash Part Medium

V Bracket, Starter Gen, Resolver, Plated Unload Part

V Bracket, Starter Gen, Resolver Motor Sensor Load Part

V Bracket, Starter Gen, Resolver Motor Sensor Electroplate Process

V Bracket, Starter Gen, Resolver Motor Sensor Remove Part

- Space for Printing

- Space for Printing

V Starter Generator V Bolt, Starter Gen, M5 x 15

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator Regrab Resolver Harness & Position

V Starter Generator Push In Place

V Starter Generator V Cover Asm, Starter Gen, Resolver Motor

V Cover Asm, Starter Gen, Resolver Motor First Fixture

V Cover Asm, Starter Gen, Resolver Motor V Cover Asm, Starter Gen, Resolver Motor-Wash

V Cover Asm, Starter Gen, Resolver Motor-Wash Washer Duo 400 Wash Rinse & DRY

V Cover Asm, Starter Gen, Resolver Motor-Wash V Cover Asm, Starter Gen, Resolver Motor-Stamping

V Cover Asm, Starter Gen, Resolver Motor-Stamping Stamping Press 0-60 Ton 

V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stamping

- Blank weight 0.214 lbs
- Press Size 60 Ton Progressive

- Part Size after stamping (80 L by 104 W by 21 H)mm

V Cover Asm, Starter Gen, Resolver Motor-Wash Load Part

V Cover Asm, Starter Gen, Resolver Motor-Wash Wash Part Medium

V Cover Asm, Starter Gen, Resolver Motor-Wash Unload Part

V Cover Asm, Starter Gen, Resolver Motor V Label - Cover Asm.

V Cover Asm, Starter Gen, Resolver Motor Apply Label

V Cover Asm, Starter Gen, Resolver Motor V Seal - Cover Asm.

V Cover Asm, Starter Gen, Resolver Motor Glue Bottle

V Cover Asm, Starter Gen, Resolver Motor Glue in Place

Parent Name Symbol Name

- Space for Printing

- Space for Printing

- Space for Printing

V Starter Generator V Bolt, Starter Gen, M5 x 15

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator Regrab Resolver Harness & Position

V Starter Generator V Bracket, Starter Gen, Elect Harness

V Bracket, Starter Gen, Elect Harness Washer Duo 400 Wash Rinse & DRY

V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness

V Bracket, Starter Gen, Elect Harness Stamping Press 0-60 Ton 

V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness

- Blank weight 0.033 lbs

- Press Size 60 Ton & Type of Press 

- Part Size after stamping (80 L by 104 W by 21 H)mm

V Bracket, Starter Gen, Elect Harness Load Part

V Bracket, Starter Gen, Elect Harness Wash Part Medium

V Bracket, Starter Gen, Elect Harness Unload Part

V Starter Generator V Bolt, Starter Gen, M5 x 15

V Starter Generator Power Tool

V Starter Generator Power Screw

V Starter Generator Regrab Resolver Harness Connector

V Starter Generator Snap Together

- Washer is Diamond Impregnated, No Slip Design

V Starter Generator Asm V Washer, Starter Gen, Pulley

V Starter Generator Asm V Pulley Asm, Starter Generator

V Pulley Asm, Starter Generator Press

V Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

V Insert Pulley Asm, Starter Generator Washer Duo 400 Wash Rinse & DRY

V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

- CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

V Insert Pulley Asm, Starter Generator CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

- Includes Bar Feeder

V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

- Bar stock weight 0.15 lbs.

- Box size of finished part 24.2Dmm x 18.5Lmm

V Insert Pulley Asm, Starter Generator Load Part
V Insert Pulley Asm, Starter Generator Clamp Part

- FRONT FACE

V Insert Pulley Asm, Starter Generator Turn end face 1-30mm

V Insert Pulley Asm, Starter Generator Unclamp Part

V Insert Pulley Asm, Starter Generator Part Manipulation

V Insert Pulley Asm, Starter Generator Clamp Part

- Back Face

V Insert Pulley Asm, Starter Generator Turn end face 1-30mm

V Insert Pulley Asm, Starter Generator Auto Tool Change

- OUTER DIAMETER

V Insert Pulley Asm, Starter Generator Turn OD 30-60mm

V Insert Pulley Asm, Starter Generator Auto Tool Change

- SHAFT HOLE

V Insert Pulley Asm, Starter Generator Drill Hole 30 - 60mm

V Insert Pulley Asm, Starter Generator Auto Tool Change

V Insert Pulley Asm, Starter Generator Bore Hole 60-100mm

- SLOT

V Insert Pulley Asm, Starter Generator Auto Tool Change

V Insert Pulley Asm, Starter Generator End Mill Slot Cut

V Insert Pulley Asm, Starter Generator Unclamp Part

V Insert Pulley Asm, Starter Generator Remove Part

- Batch Type Washer

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2

V Insert Pulley Asm, Starter Generator Load Part

V Insert Pulley Asm, Starter Generator Wash Part Medium

V Insert Pulley Asm, Starter Generator Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

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- Space for Printing
V Pulley Asm, Starter Generator V Pulley Base Asm, Starter Generator

V Pulley Base Asm, Starter Generator Washer Duo 400 Wash Rinse & DRY

V Pulley Base Asm, Starter Generator V Pulley Base Asm, Starter Generator-Machined

- CNC Turning 3" Bar 4 Axis

V Pulley Base Asm, Starter Generator-Machined CNC Turning 4 Axis SL-30, 3" bar

- Includes Bar Feeder

V Pulley Base Asm, Starter Generator-Machined V Pulley Base Asm, Starter Generator-Material

- Bar stock weight 2.68 lbs.

- Box size of finished part 2.92Dmm x 1.22Lmm

V Pulley Base Asm, Starter Generator-Machined Load Part

V Pulley Base Asm, Starter Generator-Machined Clamp Part

- FRONT FACE

V Pulley Base Asm, Starter Generator-Machined Turn End Face 60-100mm

V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- OUTER DIAMETER

V Pulley Base Asm, Starter Generator-Machined Turn OD Med 60-100mm

V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- CUT BELT GROVES

V Pulley Base Asm, Starter Generator-Machined Turn OD Contoured surface fins

V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- SHAFT HOLE

V Pulley Base Asm, Starter Generator-Machined Drill Hole 30 - 60mm

V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

V Pulley Base Asm, Starter Generator-Machined Bore Hole 60-100mm

- BACK FACE

V Pulley Base Asm, Starter Generator-Machined Unclamp Part

V Pulley Base Asm, Starter Generator-Machined Part Manipulation

V Pulley Base Asm, Starter Generator-Machined Clamp Part

V Pulley Base Asm, Starter Generator-Machined Turn End Face 60-100mm

V Pulley Base Asm, Starter Generator-Machined Unclamp Part

V Pulley Base Asm, Starter Generator-Machined Remove Part

- Batch Type Washer

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2

V Pulley Base Asm, Starter Generator Load Part

V Pulley Base Asm, Starter Generator Wash Part Medium

V Pulley Base Asm, Starter Generator Unload Part

V Pulley Asm, Starter Generator Press Together

V Starter Generator Asm V Nut, Starter Gen, Pulley

V Starter Generator Asm Power Tool

V Starter Generator Asm Power Screw

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing
- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Alternator, HV Wire Asm. V HV Wire, Black

- 27.5" Copper Cable= $4.51, Cable Lugs= $0.30

- Cable end sleeves=$0.04, 26" Black tape=$0.02

- 19.25" Blue split Convelute=$0.19

- Cable Gland & Brackets =$0.30

V Alternator, HV Wire Asm. V HV Wire, Red

- 32.25" Copper Cable= $6.19, Cable Lugs= $0.30

- Cable end sleeves=$0.04, 26" Black tape=$0.02

- 24.25" Blue split Convelute=$0.24

- Cable Gland & Brackets =$0.30

V Alternator, HV Wire Asm. V HV Wire, White

- 30" Copper Cable= $4.92, Cable Lugs= $0.30

- Cable end sleeves=$0.04, 26" Black tape=$0.02

- 23" Blue split Convelute=$0.24

- Cable Gland & Brackets =$0.30

V Alternator, HV Wire Asm. CDI

V Alternator, HV Wire Asm. V Bolt, HV Wire to Alternator

V Alternator, HV Wire Asm. 3 Spindle Nut Runner

V Alternator, HV Wire Asm. Power Screw

V Alternator, HV Wire Asm. CDI

- These three bolts hold the wires from the Alt

V Alternator, HV Wire Asm. V Bolt, Large Wire to Alt

V Alternator, HV Wire Asm. 3 Spindle Nut Runner

V Alternator, HV Wire Asm. Power Screw

- Cover of 36V wires on Alternator

V Alternator, HV Wire Asm. V Rubber Insert, Under Cover

V Alternator, HV Wire Asm. Press part

V Alternator, HV Wire Asm. V Cover Asm, 36V Wires, Alternator

V Cover Asm, 36V Wires, Alternator First Fixture

V Cover Asm, 36V Wires, Alternator V Cover, 36V Wires, Alternator

V Cover, 36V Wires, Alternator Washer Duo 400 Wash Rinse & DRY

V Cover, 36V Wires, Alternator V Cover, 36V Wires, Alternator, Stamped

V Cover, 36V Wires, Alternator, Stamped Stamping Press 0-60 Ton 

V Cover, 36V Wires, Alternator, Stamped V Cover, 36V Wires, Alternator, Stamped

- Blank weight 0.224lbs

- Press Size 200 Ton Progressive

- Part Size after stamping (12 L by 87 W by 22 H)mm

V Cover, 36V Wires, Alternator Load Part

V Cover, 36V Wires, Alternator Wash Part Medium

V Cover, 36V Wires, Alternator Unload Part

V Cover Asm, 36V Wires, Alternator V Tape, 2 Sided, 36V Wires, Alternator

V Cover Asm, 36V Wires, Alternator Apply Tape

V Cover Asm, 36V Wires, Alternator V Cover Gasket, 36V Wires, Alternator

V Alternator, HV Wire Asm. V Bolt, Cover, Alternator Wires

V Alternator, HV Wire Asm. 4 Spindle Nut Runner

V Alternator, HV Wire Asm. Power Screw
Parent Name Symbol Name

V Alternator, HV Wire Asm. CDI

- Bracket Goes on the back of the three wires to Alt

V Alternator, HV Wire Asm. V Retaining Bracket, 36V Wires

V Retaining Bracket, 36V Wires Washer Duo 400 Wash Rinse & DRY

V Retaining Bracket, 36V Wires V Retaining Bracket, 36V Wires, Stamping

V Retaining Bracket, 36V Wires, Stamping Stamping Press 0-60 Ton 

V Retaining Bracket, 36V Wires, Stamping V Retaining Bracket, 36V Wires, Material

- Blank weight 0.18 lbs

- Press Size 25 Ton Progressive

- Part Size after stamping (75 L by 19 W by 4.5 H)mm

V Retaining Bracket, 36V Wires Load Part

V Retaining Bracket, 36V Wires Wash Part Medium

V Retaining Bracket, 36V Wires Unload Part

V Alternator, HV Wire Asm. V Bolt, Bracket, Back of Alt/Gen

V Alternator, HV Wire Asm. Power Tool

V Alternator, HV Wire Asm. Power Screw

V Alternator, HV Wire Asm. 18" Move

V Alternator, HV Wire Asm. Regrab the three HV cables

V Alternator, HV Wire Asm. V Clamp, 3 HV Wires to Alt

V Alternator, HV Wire Asm. V Bracket, For 3 HV Wire Clamp

V Bracket, For 3 HV Wire Clamp First Fixture

- Spray Painted

V Bracket, For 3 HV Wire Clamp V Bracket, For 3 HV Wire Clamp, Washed

V Bracket, For 3 HV Wire Clamp, Washed Washer Duo 400 Wash Rinse & DRY

V Bracket, For 3 HV Wire Clamp, Washed V Bracket, For 3 HV Wire Clamp, Machined

V Bracket, For 3 HV Wire Clamp, Machined EC-300-ML Horizontal CNC Machine

V Bracket, For 3 HV Wire Clamp, Machined V Bracket, For 3 HV Wire Clamp, Stamped

V Bracket, For 3 HV Wire Clamp, Stamped Stamping Press 60-200 Ton 

V Bracket, For 3 HV Wire Clamp, Stamped V Bracket, For 3 HV Wire Clamp, Material

- Blank weight 0.41 lbs

- Press Size 200 Ton Progressive

- Part Size after stamping (87 L by 40 W by 40 H)mm

V Bracket, For 3 HV Wire Clamp, Machined Load Part

V Bracket, For 3 HV Wire Clamp, Machined Tap Hole

V Bracket, For 3 HV Wire Clamp, Machined Unload Part

V Bracket, For 3 HV Wire Clamp, Washed Load Part

V Bracket, For 3 HV Wire Clamp, Washed Wash Part Medium

V Bracket, For 3 HV Wire Clamp, Washed Unload Part

V Bracket, For 3 HV Wire Clamp Load Part

V Bracket, For 3 HV Wire Clamp Paint Part Small

V Bracket, For 3 HV Wire Clamp Oven

V Bracket, For 3 HV Wire Clamp Paint Oven Cure

V Bracket, For 3 HV Wire Clamp Unload Part

V Alternator, HV Wire Asm. V Bolt, Clamp 3 HV wires

V Alternator, HV Wire Asm. Power Tool

V Alternator, HV Wire Asm. Power Screw

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing
- Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
V Generator/Alternator V Bolt, Alternator to bracket, Short

V Generator/Alternator Power Tool

V Generator/Alternator Power Screw

V Generator/Alternator CDI

V Generator/Alternator V Bolt, Alternator to bracket, Long

V Generator/Alternator Power Tool

V Generator/Alternator Power Screw

V Generator/Alternator CDI - Belt tensioner special for this starter

V Generator/Alternator V Tensioner, Belt

V Tensioner, Belt First Fixture

V Tensioner, Belt V Tensioner, Base

V Tensioner, Base Washer Turbo Tunnel 

V Tensioner, Base V Tensioner, Base - "CNC Horz Mach, Auto Sml Size and/or Low Complex - Pallet Size 300 mm square, 550 lb Capacity

V Tensioner, Base EC-300-AL Horizontal CNC Machine

V Tensioner, Base V Tensioner, Base - TRIM

V Tensioner, Base First Fixture

V Tensioner, Base V Tensioner, Base - "Aluminum Diecasting, Small Size and/or Low Comple

V Tensioner, Base Die Casting 0 - 500 ton

V Tensioner, Base V Tensioner, Base - Raw Material Req 1.239 lbs from Cost Sheet - 1 Cavity Mold - Box Size 215mm L x 103mm W x 67mm H

V Tensioner, Base Clamp Part - TENSIONER HOLE

V Tensioner, Base Drill & Chamfer Hole 1-30mm

V Tensioner, Base Auto Tool Change

V Tensioner, Base Bore Hole 1-30mm

V Tensioner, Base Auto Tool Change

V Tensioner, Base Spot Face

V Tensioner, Base Auto Tool Change - CENTER HOLE

V Tensioner, Base Drill & Chamfer Hole 1-30mm

V Tensioner, Base Auto Tool Change

V Tensioner, Base Bore Hole 1-30mm

V Tensioner, Base Auto Tool Change

V Tensioner, Base Spot Face

V Tensioner, Base Unclamp Part

V Tensioner, Base Part Manipulation

V Tensioner, Base Clamp Part - CENTER HOLE OPPOSITE

V Tensioner, Base Spot Face

V Tensioner, Base Auto Tool Change

V Tensioner, Base Cut Groove sml

V Tensioner, Base Auto Tool Change - PULLY MOUNT

V Tensioner, Base Drill and Tap Hole 1-30mm

V Tensioner, Base Auto Tool Change

V Tensioner, Base Spot Face

V Tensioner, Base Auto Tool Change

V Tensioner, Base Drill and Tap Hole 1-30mm

V Tensioner, Base Auto Tool Change
V Tensioner, Base Turn OD 30-60mm

V Tensioner, Base Unclamp Part

V Tensioner, Base Unload Part - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Tensioner, Base Load Part

V Tensioner, Base Wash Part Medium

V Tensioner, Base Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

Parent Name Symbol Name - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Tensioner, Belt V Sleeve , Teflon Small - "Washing, Small Size and/or Low Complexity"
V Sleeve , Teflon Small Washer Duo 400 Wash Rinse & DRY

V Sleeve , Teflon Small V Sleeve , Teflon Small

V Sleeve , Teflon Small Stamping Press 0-60 Ton 

V Sleeve , Teflon Small V Sleeve , Teflon Small - Blank weight 0.009 lbs - Press Size 25 Ton & Type of Press - Part Size after stamping (18 L by 18 W by 10 H)mm - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Sleeve , Teflon Small Load Part

V Sleeve , Teflon Small Wash Part Medium

V Sleeve , Teflon Small Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Tensioner, Belt V Lock, Tensioner Asm - "Injection Molding, Small Size and/or Low Complexi

V Lock, Tensioner Asm Injection Molding Machine 55-150 ton - Overmolded Part

V Lock, Tensioner Asm V Lock, Tensioner Asm

V Lock, Tensioner Asm V Lock, Tensioner - "Washing, Small Size and/or Low Complexity"

V Lock, Tensioner Washer Duo 400 Wash Rinse & DRY

V Lock, Tensioner V Lock, Tensioner - TRIM

V Lock, Tensioner First Fixture

V Lock, Tensioner V Lock, Tensioner - "Aluminum Diecasting, Small Size and/or Low Comple

V Lock, Tensioner Die Casting 0 - 500 ton

V Lock, Tensioner V Lock, Tensioner - Raw Material Req 0.041 lbs from Cost Sheet - 8 Cavity Mold - Box Size 40mm L x 20mm W x 11mm H - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Lock, Tensioner Load Part

V Lock, Tensioner Wash Part Medium

V Lock, Tensioner Unload Part

V Lock, Tensioner Asm Set In Place - Raw Material Req 0.005 lbs from Cost Sheet - 8 Cavity Mold - Box Size 40mm L x 11mm W x 20mm H - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
- Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Tensioner, Belt V Tensioner, Base Cover - "Washing, Small Size and/or Low Complexity"

V Tensioner, Base Cover Washer Duo 400 Wash Rinse & DRY

V Tensioner, Base Cover V Tensioner, Base Cover - "CNC Horz Mach, Auto Sml Size and/or Low Complex - Pallet Size 300 mm square, 550 lb Capacity

V Tensioner, Base Cover EC-300-AL Horizontal CNC Machine

V Tensioner, Base Cover V Tensioner, Base Cover - TRIM

V Tensioner, Base Cover First Fixture

V Tensioner, Base Cover V Tensioner, Base Cover - "Aluminum Diecasting, Small Size and/or Low Comple

V Tensioner, Base Cover Die Casting 0 - 500 ton

V Tensioner, Base Cover V Tensioner, Base Cover - Raw Material Req 0.267 lbs from Cost Sheet - 1 Cavity Mold - Box Size 115mm L x 70mm W x 40mm H

V Tensioner, Base Cover Clamp Part - TENSIONER HOLE

V Tensioner, Base Cover Drill & Chamfer Hole 1-30mm

V Tensioner, Base Cover Auto Tool Change

V Tensioner, Base Cover Bore Hole 1-30mm

V Tensioner, Base Cover Auto Tool Change - PULLEY MOUNT

V Tensioner, Base Cover Drill and Tap Hole 1-30mm

V Tensioner, Base Cover Auto Tool Change

V Tensioner, Base Cover Spot Face

V Tensioner, Base Cover Auto Tool Change

V Tensioner, Base Cover Turn OD 30-60mm

V Tensioner, Base Cover Unclamp Part

V Tensioner, Base Cover Unload Part - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Tensioner, Base Cover Load Part

V Tensioner, Base Cover Wash Part Medium

V Tensioner, Base Cover Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
- Space for Printing

V Tensioner, Belt V Tensioner, Bolt

V Tensioner, Belt Set In Place

V Tensioner, Belt Swage Tool

V Tensioner, Belt Swedge Together

V Tensioner, Belt V Sleeve , Teflon, Large - "Washing, Small Size and/or Low Complexity"

V Sleeve , Teflon, Large Washer Duo 400 Wash Rinse & DRY

V Sleeve , Teflon, Large V Sleeve , Teflon, Large

V Sleeve , Teflon, Large Stamping Press 0-60 Ton 

V Sleeve , Teflon, Large V Sleeve , Teflon, Large - Blank weight 0.016 lbs - Press Size 25 Ton & Type of Press - Part Size after stamping (20 L by 20 W by 17 H)mm - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Sleeve , Teflon, Large Load Part

V Sleeve , Teflon, Large Wash Part Medium

V Sleeve , Teflon, Large Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Tensioner, Belt V Sleeve , Teflon, Hat, Large - "Washing, Small Size and/or Low Complexity"

V Sleeve , Teflon, Hat, Large Washer Duo 400 Wash Rinse & DRY

V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large

V Sleeve , Teflon, Hat, Large Stamping Press 0-60 Ton 

V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large - Blank weight 0.023 lbs - Press Size 25 Ton & Type of Press - Part Size after stamping (29 L by 29 W by 17 H)mm - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Sleeve , Teflon, Hat, Large Load Part

V Sleeve , Teflon, Hat, Large Wash Part Medium

V Sleeve , Teflon, Hat, Large Unload Part - Space for Printing - Space for Printing

V Tensioner, Belt Press

V Tensioner, Belt Press Together

V Tensioner, Belt V O-Ring, Tensioner

V Tensioner, Belt Align Gasket

V Tensioner, Belt V Washer, Tensioner, 1

V Tensioner, Belt V Washer, Tensioner, 2

V Tensioner, Belt Set In Place

V Tensioner, Belt V Washer, Tensioner, Cover Asm

V Washer, Tensioner, Cover Asm First Fixture

V Washer, Tensioner, Cover Asm V Washer, Tensioner, Cover
- "Injection Molding, Small Size and/or Low Complexi

V Washer, Tensioner, Cover Injection Molding Machine 55-150 ton

V Washer, Tensioner, Cover V Washer, Tensioner, Cover

- Raw Material Req 0.006 lbs from Cost Sheet

- 10 Cavity Mold

- Box Size 40mm L x 40mm W x 20mm H

V Washer, Tensioner, Cover Asm V Washer, Tensioner, Cover Washer

V Washer, Tensioner, Cover Asm Press Together

V Washer, Tensioner, Cover Asm Grease

V Washer, Tensioner, Cover Asm APPLY GREASE

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Tensioner, Belt Press Together

V Tensioner, Belt V Sleeve , Alternator Mount, Small

V Sleeve , Alternator Mount, Small Tube Flaring Equipment

- Tube Stock pre cut

V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small

V Sleeve , Alternator Mount, Small Load Part

V Sleeve , Alternator Mount, Small Clamp Part

V Sleeve , Alternator Mount, Small Flare Tube End

V Sleeve , Alternator Mount, Small Unclamp Part

Parent Name Symbol Name

V Sleeve , Alternator Mount, Small Unload Part

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

- Space for Printing

V Tensioner, Belt V Sleeve , Alternator Mount, Large

- "Washing, Small Size and/or Low Complexity"

V Sleeve , Alternator Mount, Large Washer Duo 400 Wash Rinse & DRY

V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

- CNC Turning 1.75" Bar 2 Axis

V Sleeve , Alternator Mount, Large CNC Turning 2 Axis SL-10, 1.75" bar

V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

- Includes Bar Feeder

- Bar stock weight 0.6 lbs.

- Box size of finished part 29Dmm x 43Lmm

V Sleeve , Alternator Mount, Large Clamp Part

V Sleeve , Alternator Mount, Large Turn end face 1-30mm

V Sleeve , Alternator Mount, Large Auto Tool Change

V Sleeve , Alternator Mount, Large Turn OD 1-30mm
V Sleeve , Alternator Mount, Large Auto Tool Change

V Sleeve , Alternator Mount, Large Drill & Chamfer Hole 1-30mm

V Sleeve , Alternator Mount, Large Auto Tool Change

V Sleeve , Alternator Mount, Large Bore Hole 1-30mm

V Sleeve , Alternator Mount, Large Unclamp Part

V Sleeve , Alternator Mount, Large Part Manipulation

V Sleeve , Alternator Mount, Large Clamp Part

V Sleeve , Alternator Mount, Large Turn end face 1-30mm

V Sleeve , Alternator Mount, Large Auto Tool Change

V Sleeve , Alternator Mount, Large Turn OD 1-30mm

V Sleeve , Alternator Mount, Large Unclamp Part

V Sleeve , Alternator Mount, Large Unload Part - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Sleeve , Alternator Mount, Large Load Part

V Sleeve , Alternator Mount, Large Wash Part Medium

V Sleeve , Alternator Mount, Large Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Tensioner, Belt Press

V Tensioner, Belt Press Together

V Tensioner, Belt V Tensioner, Pulley Asm

V Tensioner, Pulley Asm Press

V Tensioner, Pulley Asm V Tensioner, Pulley - PAINT

V Tensioner, Pulley First Fixture

V Tensioner, Pulley V Tensioner, Pulley - "Washing, Small Size and/or Low Complexity"

V Tensioner, Pulley Washer Duo 400 Wash Rinse & DRY

V Tensioner, Pulley V Tensioner, Pulley - CNC Turning 3" Bar 2 Axis

V Tensioner, Pulley CNC Turning 2 Axis SL-30, 3" bar

V Tensioner, Pulley V Tensioner, Pulley - Includes Bar Feeder - Bar stock weight 1.93 lbs. - Box size of finished part 29Dmm x 70Lmm
V Tensioner, Pulley Clamp Part

V Tensioner, Pulley Turn End Face 60-100mm

V Tensioner, Pulley Auto Tool Change

V Tensioner, Pulley Drill Hole 30 - 60mm

V Tensioner, Pulley Auto Tool Change

V Tensioner, Pulley Bore Hole 30-60mm

V Tensioner, Pulley Auto Tool Change

V Tensioner, Pulley Turn I/D 30-60 mm

V Tensioner, Pulley Auto Tool Change

V Tensioner, Pulley Turn OD Med 60-100mm

V Tensioner, Pulley Unclamp Part

V Tensioner, Pulley Part Manipulation

V Tensioner, Pulley Clamp Part

V Tensioner, Pulley Turn End Face 60-100mm

V Tensioner, Pulley Auto Tool Change

V Tensioner, Pulley Turn I/D 30-60 mm

V Tensioner, Pulley Unclamp Part

V Tensioner, Pulley Unload Part - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Tensioner, Pulley Load Part

V Tensioner, Pulley Wash Part Medium

V Tensioner, Pulley Unload Part

V Tensioner, Pulley Paint Part Small

V Tensioner, Pulley Oven

V Tensioner, Pulley Load Part

V Tensioner, Pulley Paint Oven Cure

V Tensioner, Pulley Unload Part

V Tensioner, Pulley Asm V Tensioner, Pulley Bearing

V Tensioner, Pulley Asm Press Together - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Tensioner, Belt V Tensioner, Pulley Cover - "Washing, Small Size and/or Low Complexity"

V Tensioner, Pulley Cover Washer Duo 400 Wash Rinse & DRY

V Tensioner, Pulley Cover V Tensioner, Pulley Cover

V Tensioner, Pulley Cover Stamping Press 0-60 Ton 

V Tensioner, Pulley Cover V Tensioner, Pulley Cover - Blank weight 0.053 lbs - Press Size 25 Ton & Type of Press - Part Size after stamping (48 L by 48 W by 4H)mm - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Tensioner, Pulley Cover Load Part

V Tensioner, Pulley Cover Wash Part Medium

V Tensioner, Pulley Cover Unload Part

V Tensioner, Belt Set In Place

V Tensioner, Belt V Tensioner, Pulley Bolt
V Tensioner, Belt 2 Spindle Nut Runner

V Tensioner, Belt Power Screw

V Tensioner, Belt V Tensioner, Label

V Tensioner, Belt Apply Label - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
- Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

Parent Name Symbol Name - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing
- Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Generator/Alternator V Bolt Tensioner

V Generator/Alternator Power Tool
V Generator/Alternator Power Screw

V Generator/Alternator V Belt Tensioner Spring Asm.

V Belt Tensioner Spring Asm. First Fixture

V Belt Tensioner Spring Asm. V Spring, Belt Tensioner

V Belt Tensioner Spring Asm. V Top Base, Belt Tensioner - "Washing, Small Size and/or Low Complexity"

V Top Base, Belt Tensioner Washer Duo 400 Wash Rinse & DRY

V Top Base, Belt Tensioner V Top Base, Belt Tensioner - TRIM

V Top Base, Belt Tensioner First Fixture

V Top Base, Belt Tensioner V Top Base, Belt Tensioner

V Top Base, Belt Tensioner Die Casting 0 - 500 ton - "Aluminum Diecasting, Small Size and/or Low Comple

V Top Base, Belt Tensioner V Top Base, Belt Tensioner - Raw Material Req 0.074 lbs from Cost Sheet - 8 Cavity Mold - Insert Molded

V Top Base, Belt Tensioner V Shaft, Belt Tensioner

V Top Base, Belt Tensioner Set In Place - Box Size 70mm L x 34mm W x 34mm H - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Top Base, Belt Tensioner Load Part

V Top Base, Belt Tensioner Wash Part Medium

V Top Base, Belt Tensioner Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Belt Tensioner Spring Asm. V Bottom Base, Belt Tensioner

V Bottom Base, Belt Tensioner Press

V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner - "Washing, Small Size and/or Low Complexity"

V Bottom Base, Belt Tensioner Washer Duo 400 Wash Rinse & DRY

V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner - CNC Turning 11" Odd Form 4 axis Auto Load

V Bottom Base, Belt Tensioner CNC Turning 4 Axis SL-10, Odd Form

V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner - TRIM

V Bottom Base, Belt Tensioner First Fixture

V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

V Bottom Base, Belt Tensioner Die Casting 0 - 500 ton - "Aluminum Diecasting, Small Size and/or Low Comple

V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner - Raw Material Req 0.133 lbs from Cost Sheet - 1 Cavity Mold - Box Size 88mm L x 34mm W x 34mm H

V Bottom Base, Belt Tensioner Clamp Part

V Bottom Base, Belt Tensioner Turn end face 1-30mm
V Bottom Base, Belt Tensioner Auto Tool Change

V Bottom Base, Belt Tensioner Bore Hole 1-30mm

V Bottom Base, Belt Tensioner Auto Tool Change

V Bottom Base, Belt Tensioner Turn OD 1-30mm

V Bottom Base, Belt Tensioner Auto Tool Change

V Bottom Base, Belt Tensioner Part Manipulation

V Bottom Base, Belt Tensioner Spot Face Small 1-30mm

V Bottom Base, Belt Tensioner Auto Tool Change

V Bottom Base, Belt Tensioner Bore Hole 1-30mm

V Bottom Base, Belt Tensioner Unclamp Part

V Bottom Base, Belt Tensioner Unload Part - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Bottom Base, Belt Tensioner Load Part

V Bottom Base, Belt Tensioner Wash Part Medium

V Bottom Base, Belt Tensioner Unload Part - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing - Space for Printing

V Bottom Base, Belt Tensioner V Sleeve, Shaft, Belt Tensioner

V Bottom Base, Belt Tensioner V Sleeve , Teflon, Belt Tensioner - "Washing, Small Size and/or Low Complexity"

V Sleeve , Teflon, Belt Tensioner Washer Duo 400 Wash Rinse & DRY

V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

V Sleeve , Teflon, Belt Tensioner Stamping Press 0-60 Ton 

V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner - Blank weight 0.018 lbs - Press Size 25 Ton & Type of Press - Part Size after stamping (16 L by 16 W by 18 H)mm - Batch Type Washer - 5-10 min cycle time - Basket Size 15.75x18.50x25.50 inches x 2

V Sleeve , Teflon, Belt Tensioner Load Part

V Sleeve , Teflon, Belt Tensioner Wash Part Medium

V Sleeve , Teflon, Belt Tensioner Unload Part

V Bottom Base, Belt Tensioner Press Together

V Belt Tensioner Spring Asm. V Retainer Clip, Belt Tensioner Spring - "Washing, Small Size and/or Low Complexity"
Parent Name Symbol Name

V Retainer Clip, Belt Tensioner Spring Washer Duo 400 Wash Rinse & DRY

V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring

V Retainer Clip, Belt Tensioner Spring Stamping Press 0-60 Ton 

V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring

- Blank weight 0.003 lbs

- Press Size 25 Ton & Type of Press 

- Part Size after stamping (14 L by 14 W by 3 H)mm

- Batch Type Washer

- 5-10 min cycle time

- Basket Size 15.75x18.50x25.50 inches x 2

V Retainer Clip, Belt Tensioner Spring Load Part

V Retainer Clip, Belt Tensioner Spring Wash Part Medium

V Retainer Clip, Belt Tensioner Spring Unload Part

V Belt Tensioner Spring Asm. V Shaft Seal, Belt Tensioner Spring

- NEEDS UPDATED

V Belt Tensioner Spring Asm. V Valve, Belt Tensioner Spring

V Belt Tensioner Spring Asm. V Shaft Spring, Belt Tensioner Spring

V Belt Tensioner Spring Asm. Set In Place

V Belt Tensioner Spring Asm. Grease

V Belt Tensioner Spring Asm. APPLY GREASE

V Belt Tensioner Spring Asm. Press

V Belt Tensioner Spring Asm. Press Together

V Generator/Alternator V Sleeve w/coating, Spring Damper

V Sleeve w/coating, Spring Damper Injection Molding Machine 55-150 ton

V Sleeve w/coating, Spring Damper V Sleeve, Coating, Spring

V Sleeve w/coating, Spring Damper V Sleeve, Coating, Inner

V Sleeve, Coating, Inner Washer Duo 400 Wash Rinse & DRY

V Sleeve, Coating, Inner V Sleeve, Coating, Inner

V Sleeve, Coating, Inner CNC Turning 2 Axis SL-10, 1.75" bar

V Sleeve, Coating, Inner V Sleeve, Coating, Inner

- Includes Bar Feeder

- Bar stock weight 0.4 lbs.

- Box size of finished part 12Dmm x 22Lmm

V Sleeve, Coating, Inner Clamp Part

V Sleeve, Coating, Inner Turn end face 1-30mm

V Sleeve, Coating, Inner Auto Tool Change

V Sleeve, Coating, Inner Turn OD 1-30mm

V Sleeve, Coating, Inner Auto Tool Change

V Sleeve, Coating, Inner Drill & Chamfer Hole 1-30mm

V Sleeve, Coating, Inner Auto Tool Change

V Sleeve, Coating, Inner Bore Hole 1-30mm

V Sleeve, Coating, Inner Unclamp Part

V Sleeve, Coating, Inner Part Manipulation

V Sleeve, Coating, Inner Clamp Part

V Sleeve, Coating, Inner Turn end face 1-30mm

V Sleeve, Coating, Inner Unclamp Part

V Sleeve, Coating, Inner Unload Part

V Sleeve, Coating, Inner Load Part

V Sleeve, Coating, Inner Wash Part Medium

V Sleeve, Coating, Inner Unload Part

- Raw Material Req 0.002 lbs from Cost Sheet
- 10 Cavity Mold - Box Size 15mm L x 15mm W x 21mm H

V Generator/Alternator Press part

V Generator/Alternator V Sleeve , Spring Damper

V Generator/Alternator Press part

V Generator/Alternator V Bolt, Belt Damper, Long

V Generator/Alternator V Bolt, Belt Damper, Short

V Generator/Alternator Power Tool

V Generator/Alternator Power Screw

V Generator/Alternator CDI - Belt needs to be placed on all pulleys

V Generator/Alternator V Belt, Alt/AC

V Generator/Alternator Hand Tool

V Generator/Alternator Align and install chain


Number Munro Actual Time

Score

0.0000 sec 0.0000 sec

V Bracket, Alternator 9.0000 sec 9.0000 sec

0.0000 sec 0.0000 sec

V Bracket, Alternator-Washed 4.0000 sec 4.0000 sec

- - -

- - -

- - -

0.0000 sec 0.0000 sec

V Bracket, Alternator-Machined 0.0000 sec 0.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Bracket, Alternator-Trimed 0.0000 sec 8.2800 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Bracket, Alternator-Die Cast 0.0000 sec 14.7900 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

- - -

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

- - -

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

- - -

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

- - -

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

- - -

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

- - -

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

6.0000 sec 6.0000 sec

5.0000 sec 5.0000 sec

- - -

5.0000 sec 5.0000 sec

- - -
1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

- - -

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

V Large Bolt, Alt Bracket 3.0000 sec 3.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

V bolt, Medium, Alt Bracket 4.0000 sec 4.0000 sec

V Bolt, Small, Alt Bracket 4.0000 sec 4.0000 sec

6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

V Alternator, HV Wire Asm. 13.0000 sec 13.0000 sec

0.0000 sec 0.0000 sec

V Starter Generator Asm 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Starter Generator 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Front 3.0000 sec 3.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Front, Washed 3.0000 sec 3.0000 sec

- - -

- - -

- - -

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Front, Machined 0.0000 sec 0.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Front, Trim 0.0000 sec 8.0100 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Front, Die Cast 0.0000 sec 10.0900 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

- - -

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

- - -

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

- - -

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

- - -
4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

- - -

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

- - -

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

- - -

1.0000 sec 1.0000 sec

- - -

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

- - -

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

- - -

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

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V Bearing, Starter Gen, Rotor Front 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

V Bearing Retainer, Starter Gen, Front Bearing 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

V Bearing Retainer, Starter Gen, Front Bearing-Mac 5.0000 sec 5.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Bearing Retainer, Starter Gen, Front Bearing-Sta 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Bearing Retainer, Starter Gen, Front Bearing-Mat 0.0000 sec 0.6000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

1.0000 sec 1.0000 sec

Page 1 of 13

Number Munro Actual Time

Score

V Bolt, Starter Gen, Bearing Retainer, M5 x 15 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

V Rotor & Slipring Asm, Starter Generator 6.0000 sec 6.0000 sec

0.0000 sec 0.0000 sec

V Rotor & Core Asm, Starter Generator 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec
V Rotor & Core Asm, OD Turn & Balance 0.0000 sec 0.0000 sec

0.0000 sec 0.0000 sec

- - -

V Shaft, Starter Gen, Rotor Asm 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Shaft, Starter Gen, Rotor Asm, Turned 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

- - -

V Shaft, Starter Gen, Rotor Asm, Steel 0.0000 sec 0.0000 sec

- - -

- - -

- - -

2.0000 sec 2.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

- - -

2.0000 sec 2.0000 sec

2.0000 sec 2.0000 sec

- - -

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

- - -

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

2.0000 sec 2.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

- - -

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

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V Pole, Starter Gen, Rotor Asm 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Wash 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Machining 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-DeGate 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Sand Removal 3.0000 sec 3.0000 sec
- - -

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Material 0.0000 sec 1.0400 sec

- - -

- - -

V Pole, Starter Gen, Rotor Asm-Energy 0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Lost Sand 0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

- - -

6.0000 sec 6.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

- - -

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

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V Winding Asm, Starter Generator, Rotor 12.0000 sec 12.0000 sec

0.0000 sec 0.0000 sec
- - -

V Winding Bobbin, Starter Gen, Rotor Asm 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Winding Bobbin, Starter Gen, Rotor Asm, Material 0.0000 sec 3.0760 sec

- - -

- - -

- - -

- - -

- - -

V Wire, Rotor, Starter Gen 2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

30.0000 sec 30.0000 sec

2.0000 sec 2.0000 sec

- - -

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

- - -

V Tape, Rotor, Starter Gen, Cloth Type 7.0000 sec 7.0000 sec

3.0000 sec 3.0000 sec

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Page 2 of 13

Number Munro Actual Time

Score

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2.0000 sec 2.0000 sec

V Pole, Starter Gen, Rotor Asm 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Wash 3.0000 sec 3.0000 sec
- - -

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Machining 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-DeGate 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Sand Removal 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Material 0.0000 sec 1.0400 sec

- - -

- - -

V Pole, Starter Gen, Rotor Asm-Energy 0.0000 sec 0.0000 sec

V Pole, Starter Gen, Rotor Asm-Lost Sand 0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

- - -

6.0000 sec 6.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

- - -

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

2.0000 sec 2.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

- - -

3.0000 sec 3.0000 sec
0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

- - -

V Magnet Asm, Starter Generator, Rotor 8.0000 sec 8.0000 sec

0.0000 sec 0.0000 sec

- - -

V Magnet, Starter Generator, Rotor 5.0000 sec 5.0000 sec

V Magnet Cover, Starter Gen, Stamping 10.0000 sec 10.0000 sec

0.0000 sec 0.0000 sec

V Magnet Cover, Starter Gen, Steel 0.0000 sec 0.7000 sec

- - -

- - -

- - -

1.0000 sec 1.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

0.5000 sec 0.5000 sec

1.0000 sec 1.0000 sec

- - -

- - -

V Fan, Rear, Starter Gen, Rotor Asm 0.0000 sec 0.0000 sec

0.0000 sec 0.0000 sec

V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding 7.0000 sec 0.7000 sec

0.0000 sec 0.0000 sec

V Fan, Rear, Starter Gen, Rotor Asm, Steel 0.0000 sec 0.7000 sec

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

V Fan, Front, Starter Gen, Rotor Asm 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

V Fan, Front, Starter Gen, Rotor Asm, Steel 0.0000 sec 0.7000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

- - -

10.0000 sec 10.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec
1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

- - -

10.0000 sec 10.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

- - -

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Page 3 of 13

Number Munro Actual Time

Score

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- - -
- - -

- - -

V Bearing Spacer, Starter Gen, Front Bearing 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

- - -

V Bearing Spacer, Starter Gen, Front Bearing, Stee 0.0000 sec 0.0000 sec

- - -

- - -

2.0000 sec 2.0000 sec

- - -

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

- - -

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

- - -

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

- - -

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- - -

- - -

- - -

- - -

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- - -

- - -

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

- - -

V Winding to Slipring Connector, Starter Gen, Roto 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

- - -

V Terminal, Overmold, Starter Gen, Rotor, Copper 3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

V Base, Slipring Connector, Starter Gen, Rotor, Ma 0.0000 sec 16.5970 sec

- - -

- - -
- - -

- - -

- - -

- - -

- - -

5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

V Slipring Asm, Starter Gen, Rotor 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Slipring Base, Starter Gen, Rotor 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Slipring Base, Starter Gen, Rotor, Material 0.0000 sec 9.8290 sec

- - -

- - -

- - -

V Wire, Red, Rotor, Starter Gen 7.0000 sec 7.0000 sec

V Wire, Black, Rotor, Starter Gen 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

V Slipring, Starter Gen, Rotor 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

- - -

V Slipring, Starter Gen, Rotor, Copper 0.0000 sec 0.0000 sec

- - -

- - -

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

- - -

Regrab Winding Lead 11.0000 sec 11.0000 sec

4.0000 sec 4.0000 sec

3.0000 sec 3.0000 sec

4.0000 sec 4.0000 sec

5.0000 sec 5.0000 sec

3.0000 sec 3.0000 sec

Regrab Winding Lead 11.0000 sec 11.0000 sec

4.0000 sec 4.0000 sec

3.0000 sec 3.0000 sec

4.0000 sec 4.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

- - -

- - -

V Bearing, Starter Gen, Rotor Rear 5.0000 sec 5.0000 sec

V Bearing Retainer, Starter Gen, Rear Bearing 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Bearing Retainer, Starter Gen, Material 0.0000 sec 0.7000 sec
- - -

- - -

- - -

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

V Nut, Starter Gen, M6 5.0000 sec 5.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

- - -

3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

30.0000 sec 30.0000 sec

2.0000 sec 2.0000 sec

- - -

3.0000 sec 3.0000 sec

30.0000 sec 30.0000 sec

2.0000 sec 2.0000 sec

- - -

3.0000 sec 3.0000 sec

15.0000 sec 15.0000 sec

0.0000 sec 0.0000 sec

15.0000 sec 15.0000 sec

2.0000 sec 2.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

V Stator Asm, Starter Generator 8.0000 sec 8.0000 sec

0.0000 sec 0.0000 sec

V Stator Core Asm, Starter Generator 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Stator Core Asm, Starter Gen, Stacked 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

- - -

V Stator Core Plate, Starter Gen, Stamped 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Stator Core Plate, Starter Gen, Steel 0.0000 sec 0.6000 sec

- - -

- - -

- - -

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

0.0000 sec 0.0000 sec

2.0000 sec 2.0000 sec

- - -

V Insulator, Cavity, Starter Gen 2.0000 sec 2.0000 sec

0.0000 sec 0.0000 sec

0.5000 sec 0.5000 sec

- - -

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Page 4 of 13
Number Munro Actual Time

Score

3.0000 sec 3.0000 sec

V Wire, Stator, Starter Gen 2.0000 sec 2.0000 sec

0.0000 sec 0.0000 sec

30.0000 sec 30.0000 sec

2.0000 sec 2.0000 sec

- - -

V Insulator, Closeout, Starter Gen 2.0000 sec 2.0000 sec

0.0000 sec 0.0000 sec

0.5000 sec 0.5000 sec

- - -

0.0000 sec 0.0000 sec

1.0000 sec 1.0000 sec

Regrab Wire Leads 5.0000 sec 5.0000 sec

V Insulator Sleeve, Starter Gen, Stator Asm 5.0000 sec 5.0000 sec

V Terminal, Starter Gen, Stator Asm 5.0000 sec 5.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

- - -

0.0000 sec 0.0000 sec

1.0000 sec 1.0000 sec

0.0000 sec 0.0000 sec

Regrab Wire Leads 3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

4.0000 sec 4.0000 sec

5.0000 sec 5.0000 sec

- - -

V Insulator Sleeve, Stator Asm, Starter Gen, Large 5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

V Temp Sensor Asm, Starter Gen, Stator 8.0000 sec 8.0000 sec

0.0000 sec 0.0000 sec

- - -

V Temp Sensor Wire, Starter Gen, Stator Asm 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

V Eyelet Terminal, Starter Gen, Stator Temp Sensor 7.0000 sec 7.0000 sec

4.0000 sec 4.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

- - -

V Heat Shrink Tube, Starter Gen, Stator Temp Senso 7.0000 sec 7.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

- - -

V Insulator Sleeve, Starter Gen, Stator Asm 5.0000 sec 5.0000 sec

V Thermocouple, Starter Gen, Stator Asm 8.0000 sec 8.0000 sec

0.0000 sec 0.0000 sec

V Thermocouple Leads, Starter Gen, Stator Asm 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec
1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

Regrab Wire Leads 3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1 7.0000 sec 7.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

Regrab Wire Leads 3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

V Heat Shrink Tube, Weather Pack, Stator Temp Sen 7.0000 sec 7.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

V Insulator Sleeve, Regrab 7.0000 sec 7.0000 sec

1.0000 sec 1.0000 sec

- - -

V Insulator String, Starter Gen, Stator Asm 14.0000 sec 14.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

- - -

3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

30.0000 sec 30.0000 sec

2.0000 sec 2.0000 sec

- - -

3.0000 sec 3.0000 sec

30.0000 sec 30.0000 sec

2.0000 sec 2.0000 sec

- - -

3.0000 sec 3.0000 sec

15.0000 sec 15.0000 sec

0.0000 sec 0.0000 sec

15.0000 sec 15.0000 sec

2.0000 sec 2.0000 sec

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2.0000 sec 2.0000 sec

V Housing, Starter Gen, Rear 5.0000 sec 5.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Washed 3.0000 sec 3.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Machined 0.0000 sec 0.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Trim 0.0000 sec 8.0100 sec

- - -
- - -

0.0000 sec 0.0000 sec

V Housing, Starter Gen, Die Cast 0.0000 sec 9.8300 sec

- - -

- - -

- - -

- - -

V Sleeve Bearing Overmolded 3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

- - -

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

- - -

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

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2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

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4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

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2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

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1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

- - -

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

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3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

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1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

Page 5 of 13

Number Munro Actual Time

Score

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2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

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3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

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1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec
1.0000 sec 1.0000 sec

--

-

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

--

-

4.0000 sec 4.0000 sec

5.0000 sec 5.0000 sec

--

-

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

--

-

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

--

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3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

--

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1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

--

-

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

--

-

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

--

-

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

--

-

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

--

-

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

--

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- - -

- - -

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Regrab Wire Eyelet & Thread Thru Grommet 9.0000 sec 9.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

V Bolt, Starter Gen, M5 x 80 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

V Boot, Starter Generator, 3 Phase Terminal 7.0000 sec 7.0000 sec

- - -

0.0000 sec 0.0000 sec

V Boot, Starter Generator, 3 Phase Terminal-Materi 0.0000 sec 11.4800 sec

- - -

- - -

- - -

- - -
- - -

- - -

- - -

- - -

2.0000 sec 2.0000 sec

V Terminal Block Asm, Starter Generator, 3 Phase T 9.0000 sec 9.0000 sec

0.0000 sec 0.0000 sec

V Terminal Block Asm, Starter Generator, 3 Phase-P 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

- - -

V Terminal Block Asm, Starter Generator, 3 Phase-M 0.0000 sec 14.1720 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

V Brass Threaded Insert Small 6.0000 sec 6.0000 sec

V Brass Threaded Insert Large 6.0000 sec 6.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

- - -

- - -

- - -

- - -

- - -

1.0000 sec 1.0000 sec

V Bolt, Starter Gen, M6 x 18 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

V Grommet, Starter Generator, Internal Regulator W 8.0000 sec 8.0000 sec

- - -

0.0000 sec 0.0000 sec

V Grommet, Starter Generator, Internal Regulator-M 0.0000 sec 0.7850 sec

- - -

- - -

- - -

- - -

- - -

Regrab Wire Eyelet & Thread Thru Grommet 9.0000 sec 9.0000 sec

2.0000 sec 2.0000 sec

V Base Gasket, Starter Generator, Internal Regulat 6.0000 sec 6.0000 sec

2.0000 sec 2.0000 sec

V Internal Regulator Asm, Starter Generator 9.0000 sec 9.0000 sec

0.0000 sec 0.0000 sec

- - -

V Internal Regulator Asm, Starter Generator-Solder 6.0000 sec 6.0000 sec

0.0000 sec 0.0000 sec

- - -

V Internal Regulator Asm, Starter Generator-Mold 6.0000 sec 6.0000 sec

- - -

0.0000 sec 0.0000 sec

V Internal Regulator Asm, Starter Generator-Materi 0.0000 sec 1.7480 sec
V 4 Pin Terminal Strip 3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

V Anti-Crush Sleeve PEB mid housing 0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

V Brush Spring 6.0000 sec 6.0000 sec

1.0000 sec 1.0000 sec

V Regulator Brush Asm. 7.0000 sec 7.0000 sec

- - -

0.0000 sec 0.0000 sec

V Regulator Brush 7.0000 sec 7.0000 sec

V Copper Wire - Brushes 6.0000 sec 6.0000 sec

1.0000 sec 1.0000 sec

Page 6 of 13

Number Munro Actual Time

Score

4.0000 sec 4.0000 sec

5.0000 sec 5.0000 sec

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- - -

V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

V Brush Cover, Starter Generator, Internal Regulat 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

- - -

V Brush Cover, Starter Generator, Internal Regul-1 0.0000 sec 1.5770 sec

- - -

- - -

- - -

2.0000 sec 2.0000 sec

V Dust Seal, Starter Generator, Internal Regulator 10.0000 sec 10.0000 sec

2.0000 sec 2.0000 sec

Regrab Wire Eyelet & Thread Thru Grommet 9.0000 sec 9.0000 sec

V Bolt, Starter Gen, M4 x 8 7.0000 sec 7.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

V Cover, Starter Gen, Internal Regulator 5.0000 sec 5.0000 sec

- - -
- - -

0.0000 sec 0.0000 sec

V Cover, Starter Gen, Internal Regulator-Washed 3.0000 sec 3.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Cover, Starter Gen, Internal Regulator-Machined 0.0000 sec 0.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Cover, Starter Gen, Internal Regulator-Trimmed 0.0000 sec 7.5800 sec

- - -

0.0000 sec 0.0000 sec

V Cover, Starter Gen, Internal Regulator-Die Cast 0.0000 sec 9.4700 sec

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3.0000 sec 3.0000 sec

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2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

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4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

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3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

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2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

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2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

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5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

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3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

V Duckbill Breather, Starter Gen, Internal Reg Cov 9.0000 sec 9.0000 sec

- - -

0.0000 sec 0.0000 sec

V Duckbill Breather, Starter Gen, Internal Reg C-M 0.0000 sec 0.3680 sec

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- - -

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

V Washer, Starter Gen, M6 Shim 4.0000 sec 4.0000 sec

V Resolver Motor Armature Asm, Starter Gen 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

- - -

V Resolver Core Plate, Starter Gen, Stamped 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Resolver Core Plate, Starter Gen, Steel 0.0000 sec 0.6000 sec

- - -

- - -

- - -

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

V Nut, Starter Gen, M5 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

V Resolver Motor Sensor Asm, Starter Gen 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

- - -

V Resolver Winding Asm, Stitched 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

- - -

V Resolver Winding Asm, Motor Sensor Asm 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

- - -

V Resolver Harness Asm, Motor Sensor Asm 6.0000 sec 6.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

1.0000 sec 1.0000 sec

V Laminate Stack Wound, Motor Sensor Asm 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Resolver Laminate Stack, Motor Sensor Asm 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

- - -

V Resolver Core Plate, Motor Sensor Asm, Stamped 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Resolver Core Plate, Motor Sensor Asm, Steel 0.0000 sec 0.6000 sec

- - -

- - -
- - -

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

3.0000 sec 3.0000 sec

V Wire, Motor Sensor, Starter Gen 2.0000 sec 2.0000 sec

30.0000 sec 30.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

V Resolver Winding Asm, Overmold Material 0.0000 sec 1.0940 sec

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- - -

- - -

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

0.2500 sec 0.2500 sec

1.0000 sec 1.0000 sec

0.7500 sec 0.7500 sec

- - -

- - -

V Bracket, Starter Gen, Resolver Motor Sensor 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

- - -

V Bracket, Starter Gen, Resolver, Plated 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Bracket, Starter Gen, Resolver, Stamped 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Bracket, Starter Gen, Resolver, Material 0.0000 sec 0.6000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

1.2709 sec 1.8156 sec

2.0000 sec 2.0000 sec

- - -

- - -

V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

Regrab Resolver Harness & Position 8.0000 sec 8.0000 sec

2.0000 sec 2.0000 sec

V Cover Asm, Starter Gen, Resolver Motor 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Cover Asm, Starter Gen, Resolver Motor-Wash 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Cover Asm, Starter Gen, Resolver Motor-Stamping 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Cover Asm, Starter Gen, Resolver Motor-Stampin-M 0.0000 sec 0.7000 sec

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- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

V Label - Cover Asm. 7.0000 sec 7.0000 sec

3.0000 sec 3.0000 sec

V Seal - Cover Asm. 2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

Page 7 of 13

Number Munro Actual Time

Score

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- - -

- - -

V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

Regrab Resolver Harness & Position 8.0000 sec 8.0000 sec

V Bracket, Starter Gen, Elect Harness 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

V Bracket, Starter Gen, Elect Harness-Stamping 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

V Bracket, Starter Gen, Elect Harness-Stamping-Mat 0.0000 sec 0.6000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

Regrab Resolver Harness Connector 9.0000 sec 9.0000 sec

1.0000 sec 1.0000 sec

- - -

V Washer, Starter Gen, Pulley 3.0000 sec 3.0000 sec

V Pulley Asm, Starter Generator 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Insert Pulley Asm, Starter Generator 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Insert Pulley Asm, Starter Generator-Machined 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

- - -

V Insert Pulley Asm, Starter Generator-Material 0.0000 sec 0.0000 sec

- - -

- - -

3.0000 sec 3.0000 sec
3.0000 sec 3.0000 sec

- - -

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

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2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

- - -

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

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2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

3.0000 sec 3.0000 sec

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5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

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3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

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V Pulley Base Asm, Starter Generator 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Pulley Base Asm, Starter Generator-Machined 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

- - -

V Pulley Base Asm, Starter Generator-Material 0.0000 sec 0.0000 sec

- - -

- - -

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

- - -

6.0000 sec 6.0000 sec

5.0000 sec 5.0000 sec

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

- - -

5.0000 sec 5.0000 sec

5.0000 sec 5.0000 sec

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2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

3.0000 sec 3.0000 sec

- - -

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

6.0000 sec 6.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

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3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

V Nut, Starter Gen, Pulley 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

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V HV Wire, Black 6.0000 sec 6.0000 sec

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V HV Wire, Red 6.0000 sec 6.0000 sec

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V HV Wire, White 6.0000 sec 6.0000 sec

- - -

- - -

- - -

- - -

1.0000 sec 1.0000 sec

V Bolt, HV Wire to Alternator 5.0000 sec 5.0000 sec

6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

- - -

V Bolt, Large Wire to Alt 7.0000 sec 7.0000 sec

6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

- - -

V Rubber Insert, Under Cover 8.0000 sec 8.0000 sec

3.0000 sec 3.0000 sec

V Cover Asm, 36V Wires, Alternator 9.0000 sec 9.0000 sec

0.0000 sec 0.0000 sec

V Cover, 36V Wires, Alternator1 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Cover, 36V Wires, Alternator, Stamped 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Cover, 36V Wires, Alternator, Material 0.0000 sec 1.7000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

V Tape, 2 Sided, 36V Wires, Alternator 8.0000 sec 8.0000 sec

3.0000 sec 3.0000 sec

V Cover Gasket, 36V Wires, Alternator 8.0000 sec 8.0000 sec

V Bolt, Cover, Alternator Wires 7.0000 sec 7.0000 sec

6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

Page 8 of 13
Number Munro Actual Time

Score

1.0000 sec 1.0000 sec

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V Retaining Bracket, 36V Wires 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

V Retaining Bracket, 36V Wires, Stamping 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Retaining Bracket, 36V Wires, Material 0.0000 sec 0.6000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

V Bolt, Bracket, Back of Alt/Gen 7.0000 sec 7.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

2.0000 sec 2.0000 sec

Regrab the three HV cables 4.0000 sec 4.0000 sec

V Clamp, 3 HV Wires to Alt 5.0000 sec 5.0000 sec

V Bracket, For 3 HV Wire Clamp 7.0000 sec 7.0000 sec

0.0000 sec 0.0000 sec

- - -

V Bracket, For 3 HV Wire Clamp, Washed 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Bracket, For 3 HV Wire Clamp, Machined 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Bracket, For 3 HV Wire Clamp, Stamped 4.0000 sec 4.0000 sec

0.0000 sec 0.0000 sec

V Bracket, For 3 HV Wire Clamp, Material 0.0000 sec 1.7000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

0.5000 sec 0.5000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

60.0000 sec 60.0000 sec

2.0000 sec 2.0000 sec

V Bolt, Clamp 3 HV wires 3.0000 sec 3.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

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--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-

--

-
V Bolt, Alternator to bracket, Short 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

V Bolt, Alternator to bracket, Long 6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

- - -

V Tensioner, Belt 8.0000 sec 8.0000 sec

0.0000 sec 0.0000 sec

V Tensioner, Base 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Tensioner, Base-Machine 3.0000 sec 3.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Tensioner, Base-Trim 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Base-Cast 0.0000 sec 7.6700 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Base-Material 0.0000 sec 22.3700 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

- - -

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

- - -

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

- - -

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

- - -

5.0000 sec 5.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

5.0000 sec 5.0000 sec

5.0000 sec 5.0000 sec
2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

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Page 9 of 13

Number Munro Actual Time

Score

- - -

- - -

- - -

- - -

- - -

- - -

- - -

V Sleeve , Teflon Small 5.0000 sec 5.0000 sec

- - -
0.0000 sec 0.0000 sec

V Sleeve , Teflon Small-Stamping 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Sleeve , Teflon Small-Material 0.0000 sec 0.6000 sec

- - -

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

V Lock, Tensioner Asm 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

- - -

V Lock, Tensioner Asm-1 0.0000 sec 0.6050 sec

V Lock, Tensioner-Wash 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Lock, Tensioner-Trim 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Lock, Tensioner-Cast 0.0000 sec 5.8200 sec

- - -

0.0000 sec 0.0000 sec

V Lock, Tensioner-Material 0.0000 sec 2.5900 sec

- - -

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -
- - -

- - -

- - -

- - -

- - -

- - -

V Tensioner, Base Cover 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Base Cover-Machined 5.0000 sec 5.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

V Tensioner, Base Cover-Trim 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Base Cover-Cast 0.0000 sec 6.7100 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Base Cover-Material 0.0000 sec 16.7200 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

- - -

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

- - -

5.0000 sec 5.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -
- - -

V Tensioner, Bolt 8.0000 sec 8.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

V Sleeve , Teflon, Large 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Sleeve , Teflon, Large-Stamping 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Sleeve , Teflon, Large-Material 0.0000 sec 0.6000 sec

- - -

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

V Sleeve , Teflon, Hat, Large 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Sleeve , Teflon, Hat, Large-Stamping 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Sleeve , Teflon, Hat, Large-Material 0.0000 sec 0.6000 sec

- - -

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

V O-Ring, Tensioner 6.0000 sec 6.0000 sec

3.0000 sec 3.0000 sec

V Washer, Tensioner, 1 5.0000 sec 5.0000 sec

V Washer, Tensioner, 2 5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

V Washer, Tensioner, Cover Asm 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Washer, Tensioner, Cover 6.0000 sec 6.0000 sec
- - -

0.0000 sec 0.0000 sec

V Washer, Tensioner, Cover-Material 0.0000 sec 0.4090 sec

- - -

- - -

- - -

V Washer, Tensioner, Cover Washer 5.0000 sec 5.0000 sec

3.0000 sec 3.0000 sec

6.0000 sec 6.0000 sec

5.0000 sec 5.0000 sec

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

V Sleeve , Alternator Mount, Small 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

- - -

V Sleeve , Alternator Mount, Small-Stamping 5.0000 sec 5.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

Page 10 of 13

Number Munro Actual Time

Score

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

V Sleeve , Alternator Mount, Large 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Sleeve , Alternator Mount, Large-Machined 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Sleeve , Alternator Mount, Large-Material 0.0000 sec 0.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec
5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

V Tensioner, Pulley Asm 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Tensioner, Pulley 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Pulley-Wash 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Pulley-Machining 3.0000 sec 3.0000 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Pulley-Material 0.0000 sec 0.0000 sec

- - -

- - -

- - -
3.0000 sec 3.0000 sec

6.0000 sec 6.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

6.0000 sec 6.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

60.0000 sec 60.0000 sec

2.0000 sec 2.0000 sec

V Tensioner, Pulley Bearing 5.0000 sec 5.0000 sec

3.0000 sec 3.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

V Tensioner, Pulley Cover 7.0000 sec 7.0000 sec

- - -

0.0000 sec 0.0000 sec

V Tensioner, Pulley Cover-Stamping 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Tensioner, Pulley Cover-Material 0.0000 sec 0.6000 sec

- - -

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

V Tensioner, Pulley Bolt 6.0000 sec 6.0000 sec
6.0000 sec 6.0000 sec

4.0000 sec 4.0000 sec

V Tensioner, Label 4.0000 sec 4.0000 sec

3.0000 sec 3.0000 sec

- - -

- - -

- - -

- - -

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Page 11 of 13

Number Munro Actual Time

Score

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

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- - -

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- - -

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- - -

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- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

V Bolt Tensioner 4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec
4.0000 sec 4.0000 sec

V Belt Tensioner Spring Asm. 8.0000 sec 8.0000 sec

0.0000 sec 0.0000 sec

V Spring, Belt Tensioner 7.0000 sec 7.0000 sec

V Top Base, Belt Tensioner 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Top Base, Belt Tensioner-Trim 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Top Base, Belt Tensioner-Casting 0.0000 sec 5.9600 sec

0.0000 sec 0.0000 sec

- - -

V Top Base, Belt Tensioner-Wash 0.0000 sec 2.7400 sec

- - -

- - -

- - -

V Shaft, Belt Tensioner 3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

V Bottom Base, Belt Tensioner 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Bottom Base, Belt Tensioner-Wash 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Bottom Base, Belt Tensioner-Machined 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Bottom Base, Belt Tensioner-Trim 5.0000 sec 5.0000 sec

- - -

0.0000 sec 0.0000 sec

V Bottom Base, Belt Tensioner-Cast 0.0000 sec 6.2700 sec

0.0000 sec 0.0000 sec

- - -

V Bottom Base, Belt Tensioner-Material 0.0000 sec 3.1600 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec
5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

3.0000 sec 3.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

- - -

V Sleeve, Shaft, Belt Tensioner 3.0000 sec 3.0000 sec

V Sleeve , Teflon, Belt Tensioner 6.0000 sec 6.0000 sec

- - -

0.0000 sec 0.0000 sec

V Sleeve , Teflon, Belt Tensioner-Stamping 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Sleeve , Teflon, Belt Tensioner-Material 0.0000 sec 0.6000 sec

- - -

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

V Retainer Clip, Belt Tensioner Spring 6.0000 sec 6.0000 sec

- - -

Page 12 of 13
Number Munro Actual Time

Score

0.0000 sec 0.0000 sec

V Retainer Clip, Belt Tensioner Spring-Stamping 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Retainer Clip, Belt Tensioner Spring-Material 0.0000 sec 0.6000 sec

- - -

- - -

- - -

- - -

- - -

- - -

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

V Shaft Seal, Belt Tensioner Spring 6.0000 sec 6.0000 sec

- - -

V Valve, Belt Tensioner Spring 7.0000 sec 7.0000 sec

V Shaft Spring, Belt Tensioner Spring 5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

6.0000 sec 6.0000 sec

5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

3.0000 sec 3.0000 sec

V Sleeve w/coating, Spring Damper 6.0000 sec 6.0000 sec

0.0000 sec 0.0000 sec

V Sleeve, Coating, Spring 0.0000 sec 1.3140 sec

V Sleeve, Coating, Inner 5.0000 sec 5.0000 sec

0.0000 sec 0.0000 sec

V Sleeve, Coating, Inner-Machining 3.0000 sec 3.0000 sec

0.0000 sec 0.0000 sec

V Sleeve, Coating, Inner-Material 0.0000 sec 0.0000 sec

- - -

- - -

- - -

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

5.0000 sec 5.0000 sec

1.0000 sec 1.0000 sec

1.0000 sec 1.0000 sec

3.0000 sec 3.0000 sec

3.0000 sec 3.0000 sec

2.0000 sec 2.0000 sec

1.0000 sec 1.0000 sec

2.0000 sec 2.0000 sec

3.0000 sec 3.0000 sec

5.0000 sec 5.0000 sec

2.0000 sec 2.0000 sec

- - -
-

-

-

--

-

3.0000 sec 3.0000 sec

V Sleeve , Spring Damper 8.0000 sec 8.0000 sec

3.0000 sec 3.0000 sec

V Bolt, Belt Damper, Long 4.0000 sec 4.0000 sec

V Bolt, Belt Damper, Short 7.0000 sec 7.0000 sec

4.0000 sec 4.0000 sec

4.0000 sec 4.0000 sec

1.0000 sec 1.0000 sec

--

-

V Belt, Alt/AC 10.0000 sec 10.0000 sec

3.0000 sec 3.0000 sec

10.0000 sec 10.0000 sec

Count: 2,473

Page 13 of 13
Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

$0.00 $0.00 1 $0.00 $0.00

- $0.21 1 - $0.21

$0.00 $0.00 1 $0.00 $0.00

- $0.05 1 - $0.05

- - - - -

- - - - -

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.00 1 - $0.00

- - - - -

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.10 1 - $0.10

- - - - -

- - - - -

$0.00 $0.00 1 $0.00 $0.00

$5.15 $1.24 1 $5.15 $1.24

- - - - -

- - - - -

- - - - -

$0.00 $0.08 1 $0.00 $0.08

- - - - -

$0.00 $0.03 3 $0.00 $0.08

$0.00 $0.03 2 $0.00 $0.05

$0.00 $0.13 1 $0.00 $0.13

- - - - -

$0.00 $0.13 2 $0.00 $0.25

$0.00 $0.03 1 $0.00 $0.03

- - - - -

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.08 1 $0.00 $0.08

$0.00 $0.08 1 $0.00 $0.08

- - - - -

$0.00 $0.03 2 $0.00 $0.05

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.13 1 $0.00 $0.13

- - - - -

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.13 1 $0.00 $0.13

- - - - -

$0.00 $0.13 1 $0.00 $0.13

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.15 1 $0.00 $0.15

$0.00 $0.13 1 $0.00 $0.13

- - - - -

$0.00 $0.13 1 $0.00 $0.13

- - - - -
$0.00 $0.03

1 $0.00 $0.03

$0.00 $0.081 $0.00 $0.08

$0.00 $0.081 $0.00 $0.08

-----

$0.00 $0.035 $0.00 $0.13

$0.00 $0.034 $0.00 $0.10

$0.00 $0.031 $0.00 $0.03

$0.00 $0.051 $0.00 $0.05

$0.00 $0.041 $0.00 $0.04

$0.00 $0.071 $0.00 $0.07

$0.00 $0.031 $0.00 $0.03

$0.32 $0.071 $0.32 $0.07

$0.00 $0.091 $0.00 $0.09

$0.00 $0.091 $0.00 $0.09

$0.16 $0.092 $0.32 $0.19

$0.07 $0.091 $0.07 $0.09

$0.00 $0.141 $0.00 $0.14

$0.00 $0.091 $0.00 $0.09

- $0.301- $0.30

$0.00 $0.001 $0.00 $0.00

- $0.041- $0.04

$0.00 $0.001 $0.00 $0.00

- $0.041- $0.04

$0.00 $0.001 $0.00 $0.00

- $0.021- $0.02

-----

-----

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

-----

-----

-----

$0.00 $0.001 $0.00 $0.00

- $0.001- $0.00

-----

-----

$0.00 $0.001 $0.00 $0.00

- $0.101- $0.10

-----

-----

$0.00 $0.001 $0.00 $0.00

$1.41 $0.691 $1.41 $0.69

-----

-----

-----

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

-----
$0.00 $0.05 1 $0.00 $0.05

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.06 1 $0.00 $0.06

- - - - -

$0.00 $0.06 6 $0.00 $0.34

$0.00 $0.01 5 $0.00 $0.06

$0.00 $0.06 1 $0.00 $0.06

- - - - -

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 1 $0.00 $0.03

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.06 1 $0.00 $0.06

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -
- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$1.52 $0.04 1 $1.52 $0.04

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.02 1 $0.00 $0.02

- $0.06 1 - $0.06

$0.00 $0.00 1 $0.00 $0.00

- $0.01 1 - $0.01

- - - - -

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.06 1 - $0.06

$0.00 $0.00 1 $0.00 $0.00

$0.14 $0.00 1 $0.14 $0.00

- - - - -

- - - - -

- - - - -

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.05 3 $0.00 $0.14

$0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$0.00 $0.01 1 $0.00 $0.01

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

$0.02 $0.05 3 $0.06 $0.15

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 3 $0.00 $0.10

$0.00 $0.01 1 $0.00 $0.01

- $0.05 1 - $0.05

$0.00 $0.00 1 $0.00 $0.00

- $0.02 1 - $0.02

- - - - -

$0.00 $0.00 1 $0.00 $0.00
- $0.00

1- $0.00

$0.00 $0.001 $0.00 $0.00

-----

- $0.031- $0.03

$0.00 $0.001 $0.00 $0.00

- $0.021- $0.02

$0.00 $0.001 $0.00 $0.00

-----

$0.65 $0.001 $0.65 $0.00

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.022 $0.00 $0.03

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.022 $0.00 $0.03

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.022 $0.00 $0.03

$0.00 $0.012 $0.00 $0.02

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.012 $0.00 $0.02

$0.00 $0.022 $0.00 $0.03

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.012 $0.00 $0.02

$0.00 $0.022 $0.00 $0.03

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.022 $0.00 $0.03

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

-----
- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.02 1 - $0.02

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.02 1 - $0.02

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.02 1 - $0.02

$0.00 $0.00 1 $0.00 $0.00

- $0.06 1 - $0.06

$0.00 $0.00 1 $0.00 $0.00

- $0.05 1 - $0.05
-

----

$0.00 $0.001 $0.00 $0.00

$1.38 $0.121 $1.38 $0.12

-----

-----

$0.19 $0.001 $0.19 $0.00

$0.33 $0.001 $0.33 $0.00

$0.00 $0.051 $0.00 $0.05

$0.00 $0.081 $0.00 $0.08

$0.00 $0.031 $0.00 $0.03

$0.00 $0.041 $0.00 $0.04

$0.00 $0.041 $0.00 $0.04

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.051 $0.00 $0.05

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

- $0.101- $0.10

$0.00 $0.001 $0.00 $0.00
- - - - -

- $0.02 1 - $0.02

$0.00 $0.00 1 $0.00 $0.00

$0.10 $0.02 1 $0.10 $0.02

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$9.50 $0.02 1 $9.50 $0.02

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.25 1 $0.00 $0.25

$0.00 $0.02 1 $0.00 $0.02

- - - - -

$0.00 $0.04 2 $0.00 $0.08

$0.00 $0.01 2 $0.00 $0.02

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 2 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.00 $0.06 1 $0.00 $0.06

$0.00 $0.02 1 $0.00 $0.02

- - - - -

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$0.00 $0.02 1 $0.00 $0.02

- $0.02 1 - $0.02

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.02 1 - $0.02
-

----

$0.00 $0.001 $0.00 $0.00

- $0.021- $0.02

$0.00 $0.001 $0.00 $0.00

- $0.061- $0.06

$0.00 $0.001 $0.00 $0.00

- $0.051- $0.05

-----

$0.00 $0.001 $0.00 $0.00

$1.38 $0.121 $1.38 $0.12

-----

-----

$0.19 $0.001 $0.19 $0.00

$0.33 $0.001 $0.33 $0.00

$0.00 $0.051 $0.00 $0.05

$0.00 $0.081 $0.00 $0.08

$0.00 $0.031 $0.00 $0.03

$0.00 $0.041 $0.00 $0.04

$0.00 $0.041 $0.00 $0.04

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.051 $0.00 $0.05

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.001 $0.00 $0.00

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.021 $0.00 $0.02
$0.00 $0.00

1 $0.00 $0.00

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

-----

- $0.07 16- $1.06

$0.00 $0.00 16 $0.00 $0.00 - - - - -

$0.49 $0.06 16 $7.84 $0.94 - $0.12 16 - $1.87

$0.00 $0.00 16 $0.00 $0.00

$0.00 $0.00 16 $0.03 $0.05 - - - - - - - - - - - - - - -

$0.00 $0.01 16 $0.00 $0.19 - - - - - - - - - -

$0.00 $0.001 $0.00 $0.00

$0.00 $0.00 16 $0.00 $0.07

$0.00 $0.011 $0.00 $0.01

-----

-----

- $0.001- $0.00

$0.00 $0.001 $0.00 $0.00

- $0.001- $0.00

$0.00 $0.001 $0.00 $0.00

$0.08 $0.001 $0.08 $0.00

-----

-----

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.026 $0.00 $0.12

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

- $0.051- $0.05

$0.00 $0.001 $0.00 $0.00

$0.14 $0.001 $0.14 $0.00

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.001 $0.00 $0.00

$0.00 $0.026 $0.00 $0.12

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.041 $0.00 $0.04

-----

$0.00 $0.091 $0.00 $0.09

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01
$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.00 $0.09 1 $0.00 $0.09

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -
- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -
-

----

-----

- $0.041- $0.04

$0.00 $0.001 $0.00 $0.00

-----

$0.04 $0.001 $0.04 $0.00

-----

-----

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

-----

- $0.031- $0.03

$0.00 $0.001 $0.00 $0.00

-----

$0.03 $0.022 $0.06 $0.05

$0.00 $0.012 $0.00 $0.02

$0.11 $0.131 $0.11 $0.13

-----

-----
-

----

-----

-----

-----

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.001 $0.00 $0.00

$0.00 $0.021 $0.00 $0.02

- $0.041- $0.04

$0.00 $0.001 $0.00 $0.00

- $0.061- $0.06

$0.00 $0.001 $0.00 $0.00

$0.08 $0.081 $0.08 $0.08

-----

-----

-----

$0.00 $0.081 $0.00 $0.08

$0.00 $0.081 $0.00 $0.08

$0.00 $0.001 $0.00 $0.00

$0.00 $0.014 $0.00 $0.05

$0.00 $0.011 $0.00 $0.01

- $0.062- $0.12

$0.00 $0.002 $0.00 $0.00

-----

$0.05 $0.002 $0.10 $0.00

-----

-----

$0.00 $0.012 $0.00 $0.02

$0.00 $0.012 $0.00 $0.01

$0.00 $0.012 $0.00 $0.01

$0.00 $0.032 $0.00 $0.06

$0.00 $0.012 $0.00 $0.01

$0.00 $0.001 $0.00 $0.00

$0.00 $0.042 $0.00 $0.07

$0.00 $0.041 $0.00 $0.04

$0.00 $0.001 $0.00 $0.00

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.091 $0.00 $0.09

$0.00 $0.031 $0.00 $0.03

$0.00 $0.021 $0.00 $0.02

$0.00 $0.031 $0.00 $0.03

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

$0.00 $0.091 $0.00 $0.09

$0.00 $0.031 $0.00 $0.03

$0.00 $0.021 $0.00 $0.02

$0.00 $0.031 $0.00 $0.03

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

-----

-----

$1.01 $0.041 $1.01 $0.04

- $0.041- $0.04

$0.00 $0.001 $0.00 $0.00

$0.13 $0.001 $0.13 $0.00
-

----

-----

-----

$0.00 $0.001 $0.00 $0.00

$0.00 $0.021 $0.00 $0.02

$0.04 $0.041 $0.04 $0.04

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.001 $0.00 $0.00

$0.00 $0.251 $0.00 $0.25

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.251 $0.00 $0.25

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.121 $0.00 $0.12

$0.00 $0.001 $0.00 $0.00

$0.00 $0.121 $0.00 $0.12

$0.00 $0.021 $0.00 $0.02

$0.00 $0.001 $0.00 $0.00

$0.00 $0.021 $0.00 $0.02

- $0.071- $0.07

$0.00 $0.001 $0.00 $0.00

- $0.001- $0.00

$0.00 $0.001 $0.00 $0.00

- $0.031- $0.03

$0.00 $0.001 $0.00 $0.00

-----

- $0.02 105- $2.43

$0.00 $0.00 105 $0.00 $0.00

$0.01 $0.00 105 $0.53 $0.27 - - - - - - - - - - - - - - -

$0.00 $0.001 $0.00 $0.00

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.042 $0.00 $0.08

$0.00 $0.021 $0.00 $0.02

$0.00 $0.001 $0.00 $0.00

$0.00 $0.021 $0.00 $0.02

-----

$0.12 $0.00 48 $5.95 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.00 48 $0.00 $0.00 - - - - - - - - - -
Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

$0.00 $0.00 1 $0.00 $0.00

$1.72 $0.00 3 $5.16 $0.00

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 3 $0.00 $0.00

$0.00 $0.00 1 $0.00 $0.00

- - - - -

$0.06 $0.00 48 $2.98 $0.00

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 48 $0.00 $0.00

- - - - -

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 9 $0.00 $0.00

$0.00 $0.00 3 $0.00 $0.00

$0.01 $0.00 3 $0.03 $0.00

$0.10 $0.00 3 $0.30 $0.00

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 3 $0.00 $0.00

- - - - -

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 9 $0.00 $0.00

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.00 1 $0.00 $0.00

- - - - -

$0.01 $0.00 1 $0.01 $0.00

$0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.00 1 - $0.00

$0.00 $0.00 1 $0.00 $0.00

- - - - -

$0.02 $0.02 2 $0.03 $0.05

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.01 4 $0.00 $0.03

$0.00 $0.01 2 $0.00 $0.02

$0.02 $0.06 2 $0.04 $0.12

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.02 2 $0.00 $0.05

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.01 $0.06 2 $0.02 $0.12

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.04 2 $0.00 $0.08

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.01 $0.04 2 $0.02 $0.08

- $0.07 1 - $0.07

$0.00 $0.00 1 $0.00 $0.00

$0.25 $0.03 1 $0.25 $0.03

$0.00 $0.00 1 $0.00 $0.00
$0.00 $0.01

4 $0.00 $0.03

$0.00 $0.012 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

$0.00 $0.042 $0.00 $0.08

$0.01 $0.061 $0.01 $0.06

$0.00 $0.021 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

$0.00 $0.042 $0.00 $0.08

$0.01 $0.062 $0.02 $0.12

$0.00 $0.021 $0.00 $0.02

$0.00 $0.042 $0.00 $0.08

$0.00 $0.062 $0.00 $0.12

$0.00 $0.012 $0.00 $0.02

-----

$0.01 $0.00 16 $0.08 $0.00

$0.00 $0.00 16 $0.00 $0.00

$0.00 $0.00 16 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.00 16 $0.00 $0.00 - - - - -

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

-----

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

-----

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----
- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$0.00 $0.02 1 $0.00 $0.02

- $0.04 1 - $0.04

- - - - -

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.01 1 - $0.01

- - - - -

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.00 1 - $0.00

- - - - -

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.10 1 - $0.10

- - - - -
- - - - -

$0.00 $0.00 1 $0.00 $0.00

$1.89 $0.68 1 $1.89 $0.68

- - - - -

- - - - -

- - - - -

- - - - -

$0.21 $0.21 1 $0.21 $0.21

$0.00 $0.07 1 $0.00 $0.07

$0.00 $0.03 1 $0.00 $0.03

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.06 1 $0.00 $0.06

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.06 1 $0.00 $0.06

- - - - -

$0.00 $0.05 1 $0.00 $0.05

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.06 1 $0.00 $0.06

- - - - -

$0.00 $0.01 6 $0.00 $0.07

$0.00 $0.01 5 $0.00 $0.06

$0.00 $0.06 1 $0.00 $0.06

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 1 $0.00 $0.03

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.06 1 $0.00 $0.06

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 1 $0.00 $0.03

- - - - -

$0.00 $0.01 4 $0.00 $0.05

$0.00 $0.01 3 $0.00 $0.03
$0.00 $0.01

1 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.051 $0.00 $0.05

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.013 $0.00 $0.03

$0.00 $0.012 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.066 $0.00 $0.34

$0.00 $0.015 $0.00 $0.06

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.012 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.015 $0.00 $0.06

$0.00 $0.014 $0.00 $0.05

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.014 $0.00 $0.05

$0.00 $0.013 $0.00 $0.03

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.063 $0.00 $0.17

$0.00 $0.012 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----
- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$0.00 $0.07 2 $0.00 $0.15

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.02 1 $0.00 $0.02

$0.15 $0.05 6 $0.93 $0.30

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 6 $0.00 $0.20

- $0.06 3 - $0.17

- - - - -

$0.00 $0.00 3 $0.00 $0.00

$0.04 $0.05 3 $0.12 $0.16

- - - - -

- - - - -

- - - - -

- - - - -
-

----

-----

-----

-----

$0.00 $0.023 $0.00 $0.05

- $0.071- $0.07

$0.00 $0.001 $0.00 $0.00

- $0.051- $0.05

-----

$0.00 $0.001 $0.00 $0.00

-----

$3.18 $0.111 $3.18 $0.11

-----

-----

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

$0.05 $0.065 $0.25 $0.30

$0.08 $0.068 $0.64 $0.47

$0.00 $0.033 $0.00 $0.09

$0.00 $0.013 $0.00 $0.03

$0.00 $0.03 13 $0.00 $0.38

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.03 $0.054 $0.12 $0.20

$0.00 $0.031 $0.00 $0.03

$0.00 $0.034 $0.00 $0.13

$0.00 $0.011 $0.00 $0.01

- $0.071- $0.07

-----

$0.00 $0.001 $0.00 $0.00

$0.01 $0.001 $0.01 $0.00

-----

-----

-----

-----

-----

$0.00 $0.072 $0.00 $0.15

$0.00 $0.021 $0.00 $0.02

$0.06 $0.051 $0.06 $0.05

$0.00 $0.021 $0.00 $0.02

- $0.071- $0.07

$0.00 $0.001 $0.00 $0.00

-----

- $0.061- $0.06

$0.00 $0.001 $0.00 $0.00

-----

- $0.061- $0.06

-----

$0.00 $0.001 $0.00 $0.00

$0.60 $0.011 $0.60 $0.01
$0.20 $0.02 1 $0.20 $0.02

$0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 1 $0.00 $0.03

$0.01 $0.00 3 $0.03 $0.00

$0.00 $0.03 9 $0.00 $0.27

$0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$0.04 $0.06 2 $0.08 $0.12

$0.00 $0.01 2 $0.00 $0.02

- $0.07 2 - $0.14

- - - - -

$0.00 $0.00 2 $0.00 $0.00

$0.10 $0.00 2 $0.20 $0.00

$0.01 $0.00 2 $0.02 $0.00

$0.00 $0.01 2 $0.00 $0.02

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

$0.00 $0.04 1 $0.00 $0.04

$0.00 $0.05 2 $0.00 $0.10

- - - - -

- - - - -

$0.02 $0.05 3 $0.06 $0.15

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 3 $0.00 $0.10

- $0.06 1 - $0.06

$0.00 $0.00 1 $0.00 $0.00

- - - - -

$0.16 $0.01 1 $0.16 $0.01

- - - - -

- - - - -

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.14 $0.08 1 $0.14 $0.08

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.07 2 $0.00 $0.15

$0.02 $0.06 2 $0.05 $0.12

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 2 $0.00 $0.07

- $0.04 1 - $0.04

- - - - -
-

----

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

-----

-----

$0.00 $0.001 $0.00 $0.00

- $0.001- $0.00

-----

-----

$0.00 $0.001 $0.00 $0.00

- $0.091- $0.09

-----

$0.00 $0.001 $0.00 $0.00

$0.85 $0.521 $0.85 $0.52

-----

-----

-----

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.051 $0.00 $0.05

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.068 $0.00 $0.46

$0.00 $0.017 $0.00 $0.08

$0.00 $0.011 $0.00 $0.01

-----

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.02 $0.053 $0.06 $0.15

$0.00 $0.031 $0.00 $0.03

$0.00 $0.033 $0.00 $0.10

$0.00 $0.011 $0.00 $0.01

- $0.071- $0.07

-----

$0.00 $0.001 $0.00 $0.00

$0.02 $0.001 $0.02 $0.00

-----
-

----

-----

-----

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.01 $0.031 $0.01 $0.03

- $0.031- $0.03

$0.00 $0.001 $0.00 $0.00

-----

- $0.05 16- $0.75

$0.00 $0.00 16 $0.00 $0.00

$0.01 $0.00 16 $0.08 $0.04 - - - - - - - - - - - - - - -

$0.00 $0.001 $0.00 $0.00

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

-----

-----

-----

-----

-----

$0.02 $0.051 $0.02 $0.05

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

- $0.061- $0.06

$0.00 $0.001 $0.00 $0.00

-----

- $0.021- $0.02

$0.00 $0.001 $0.00 $0.00

-----

- $0.041- $0.04

$0.00 $0.001 $0.00 $0.00

-----

$1.12 $0.051 $1.12 $0.05

-----

-----

-----

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

- $0.031- $0.03

$0.00 $0.001 $0.00 $0.00

- $0.041- $0.04

$0.00 $0.001 $0.00 $0.00

-----

- $0.05 14- $0.66

$0.00 $0.00 14 $0.00 $0.00

$0.01 $0.00 14 $0.10 $0.04 - - - - - - - - - -
-

----

$0.00 $0.001 $0.00 $0.00

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.06 $0.024 $0.26 $0.07

$0.00 $0.254 $0.00 $0.99

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.03 $0.011 $0.03 $0.01

-----

-----

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

$0.00 $0.006 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.001 $0.00 $0.00

-----

-----

- $0.061- $0.06

$0.00 $0.001 $0.00 $0.00

-----

- $0.051- $0.05

$0.00 $0.001 $0.00 $0.00

- $0.021- $0.02

$0.00 $0.001 $0.00 $0.00

$0.08 $0.001 $0.08 $0.00

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

$0.00 $0.051 $0.00 $0.05

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

-----

$0.02 $0.053 $0.06 $0.15

$0.00 $0.031 $0.00 $0.03

$0.00 $0.033 $0.00 $0.10

$0.00 $0.071 $0.00 $0.07

$0.00 $0.021 $0.00 $0.02

- $0.041- $0.04

$0.00 $0.001 $0.00 $0.00

- $0.051- $0.05

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

$0.00 $0.001 $0.00 $0.00

$0.10 $0.001 $0.10 $0.00

-----
- - - - -

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.05 $0.07 1 $0.05 $0.07

$0.00 $0.03 1 $0.00 $0.03

$0.07 $0.02 1 $0.07 $0.02

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.02 1 $0.00 $0.02

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

- - - - -

- - - - -

- - - - -

$0.02 $0.05 3 $0.06 $0.15

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 3 $0.00 $0.10

$0.00 $0.07 1 $0.00 $0.07

- $0.06 1 - $0.06

$0.00 $0.00 1 $0.00 $0.00

- $0.02 1 - $0.02

$0.00 $0.00 1 $0.00 $0.00

$0.02 $0.00 1 $0.02 $0.00

- - - - -

- - - - -

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.02 $0.05 2 $0.04 $0.10

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 2 $0.00 $0.07

$0.00 $0.07 1 $0.00 $0.07

$0.00 $0.01 1 $0.00 $0.01

- - - - -

$0.15 $0.02 1 $0.15 $0.02

- $0.02 1 - $0.02

$0.00 $0.00 1 $0.00 $0.00

- $0.05 1 - $0.05

$0.00 $0.00 1 $0.00 $0.00

- $0.01 1 - $0.01

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- - - - -

$0.25 $0.00 1 $0.25 $0.00

- - - - -

- - - - -

$0.00 $0.02 1 $0.00 $0.02
$0.00 $0.02

1 $0.00 $0.02

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----
- $0.05

1- $0.05

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

-----

$0.00 $0.001 $0.00 $0.00

-----

$4.42 $0.001 $4.42 $0.00

-----

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.041 $0.00 $0.04

-----

$0.00 $0.071 $0.00 $0.07

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.041 $0.00 $0.04

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.061 $0.00 $0.06

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

$0.00 $0.041 $0.00 $0.04

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.041 $0.00 $0.04

$0.00 $0.041 $0.00 $0.04

$0.00 $0.071 $0.00 $0.07

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.031 $0.00 $0.03

$0.11 $0.051 $0.11 $0.05

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----
-

----

-----

-----

-----

-----

-----

$5.36 $0.051 $5.36 $0.05

-----

-----

-----

-----

$6.19 $0.051 $6.19 $0.05

-----

-----

-----

-----

$5.82 $0.051 $5.82 $0.05

-----

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.05 $0.043 $0.15 $0.12

$0.00 $0.051 $0.00 $0.05

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

-----

$0.02 $0.063 $0.06 $0.17

$0.00 $0.051 $0.00 $0.05

$0.00 $0.031 $0.00 $0.03

-----

$0.03 $0.072 $0.06 $0.13

$0.00 $0.022 $0.00 $0.05

- $0.071- $0.07

$0.00 $0.001 $0.00 $0.00

- $0.031- $0.03

$0.00 $0.001 $0.00 $0.00

- $0.021- $0.02

$0.00 $0.001 $0.00 $0.00

$1.08 $0.011 $1.08 $0.01

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

$0.02 $0.081 $0.02 $0.08

$0.00 $0.031 $0.00 $0.03

$0.13 $0.081 $0.13 $0.08

$0.04 $0.064 $0.18 $0.23

$0.00 $0.051 $0.00 $0.05

$0.00 $0.031 $0.00 $0.03
Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

$0.00 $0.01 1 $0.00 $0.01

- - - - -

- $0.06 1 - $0.06

$0.00 $0.00 1 $0.00 $0.00

- $0.02 1 - $0.02

$0.00 $0.00 1 $0.00 $0.00

$0.08 $0.00 1 $0.08 $0.00

- - - - -

- - - - -

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.01 1 $0.00 $0.01

$0.05 $0.06 2 $0.10 $0.12

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 2 $0.00 $0.07

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.03 1 $0.00 $0.03

$0.25 $0.04 1 $0.25 $0.04

- $0.06 1 - $0.06

$0.00 $0.00 1 $0.00 $0.00

- - - - -

- $0.06 1 - $0.06

$0.00 $0.00 1 $0.00 $0.00

- $0.02 1 - $0.02

$0.00 $0.00 1 $0.00 $0.00

- $0.03 1 - $0.03

$0.00 $0.00 1 $0.00 $0.00

$0.18 $0.01 1 $0.18 $0.01

- - - - -

- - - - -

- - - - -

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.05 1 $0.00 $0.05

$0.00 $0.05 1 $0.00 $0.05

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.92 1 $0.00 $0.92

$0.00 $0.03 1 $0.00 $0.03

$0.04 $0.02 1 $0.04 $0.02

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.03 1 $0.00 $0.03

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -
-

----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----
$0.15 $0.14

1 $0.15 $0.14

$0.00 $0.091 $0.00 $0.09

$0.00 $0.091 $0.00 $0.09

$0.00 $0.021 $0.00 $0.02

$0.19 $0.142 $0.39 $0.28

$0.00 $0.091 $0.00 $0.09

$0.00 $0.092 $0.00 $0.19

$0.00 $0.021 $0.00 $0.02

-----

- $0.191- $0.19

$0.00 $0.001 $0.00 $0.00

- $0.031- $0.03

$0.00 $0.001 $0.00 $0.00

- $0.021- $0.02

-----

-----

$0.00 $0.001 $0.00 $0.00

- $0.031- $0.03

-----

$0.00 $0.001 $0.00 $0.00

- $0.091- $0.09

-----

$0.00 $0.001 $0.00 $0.00

$1.36 $0.441 $1.36 $0.44

-----

-----

-----

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.061 $0.00 $0.06

$0.00 $0.011 $0.00 $0.01

$0.00 $0.061 $0.00 $0.06

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.061 $0.00 $0.06

$0.00 $0.011 $0.00 $0.01

$0.00 $0.061 $0.00 $0.06

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.061 $0.00 $0.06

$0.00 $0.061 $0.00 $0.06

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

$0.00 $0.061 $0.00 $0.06

$0.00 $0.061 $0.00 $0.06
$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.01 1 $0.00 $0.01

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.05 2 - $0.10

- - - - -
$0.00 $0.00

2 $0.00 $0.00

- $0.012- $0.03

$0.00 $0.002 $0.00 $0.00

$0.01 $0.002 $0.02 $0.01

-----

-----

-----

-----

-----

-----

$0.00 $0.012 $0.00 $0.02

$0.00 $0.012 $0.00 $0.03

$0.00 $0.012 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

- $0.051- $0.05

-----

$0.00 $0.001 $0.00 $0.00

-----

$0.04 $0.001 $0.04 $0.00

- $0.011- $0.01

-----

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

-----

$0.00 $0.001 $0.00 $0.00

- $0.071- $0.07

-----

$0.00 $0.001 $0.00 $0.00

$0.05 $0.051 $0.05 $0.05

-----

-----

-----

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.001 $0.00 $0.00

-----

-----

-----

-----

-----

-----

-----

-----

-----
-

----

-----

-----

-----

-----

-----

- $0.051- $0.05

-----

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

-----

-----

$0.00 $0.001 $0.00 $0.00

- $0.061- $0.06

-----

$0.00 $0.001 $0.00 $0.00

- $0.081- $0.08

-----

$0.00 $0.001 $0.00 $0.00

$0.29 $0.331 $0.29 $0.33

-----

-----

-----

$0.00 $0.031 $0.00 $0.03

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.061 $0.00 $0.06

$0.00 $0.011 $0.00 $0.01

$0.00 $0.061 $0.00 $0.06

-----

$0.00 $0.061 $0.00 $0.06

$0.00 $0.061 $0.00 $0.06

$0.00 $0.021 $0.00 $0.02

$0.00 $0.061 $0.00 $0.06

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----
-

----

$0.18 $0.081 $0.18 $0.08

$0.00 $0.014 $0.00 $0.04

$0.00 $0.031 $0.00 $0.03

$0.00 $0.031 $0.00 $0.03

- $0.051- $0.05

-----

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

$0.00 $0.001 $0.00 $0.00

$0.02 $0.001 $0.02 $0.00

-----

-----

-----

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

- $0.051- $0.05

-----

$0.00 $0.001 $0.00 $0.00

- $0.001- $0.00

$0.00 $0.001 $0.00 $0.00

$0.02 $0.001 $0.02 $0.00

-----

-----

-----

-----

-----

-----

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

$0.00 $0.001 $0.00 $0.00

-----

-----

$0.00 $0.001 $0.00 $0.00

$0.00 $0.032 $0.00 $0.06

$0.08 $0.061 $0.08 $0.06

$0.00 $0.031 $0.00 $0.03

$0.01 $0.051 $0.01 $0.05

$0.01 $0.051 $0.01 $0.05

$0.00 $0.012 $0.00 $0.02

- $0.051- $0.05

$0.00 $0.001 $0.00 $0.00

- $0.061- $0.06
- - - - -

$0.00 $0.00 1 $0.00 $0.00

$0.07 $0.00 1 $0.07 $0.00

- - - - -

- - - - -

- - - - -

$0.06 $0.05 1 $0.06 $0.05

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.06 1 $0.00 $0.06

$0.00 $0.05 1 $0.00 $0.05

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$0.00 $0.03 1 $0.00 $0.03

- $0.05 1 - $0.05

$0.00 $0.00 1 $0.00 $0.00

- - - - -

$0.03 $0.06 1 $0.03 $0.06

$0.00 $0.04 1 $0.00 $0.04

$0.00 $0.04 1 $0.00 $0.04

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

$0.00 $0.02 1 $0.00 $0.02

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- $0.05 1 - $0.05

- - - - -

$0.00 $0.00 1 $0.00 $0.00

- $0.01 1 - $0.01

- - - - -

$0.00 $0.00 1 $0.00 $0.00

$0.33 $0.00 1 $0.33 $0.00

- - - - -

- - - - -

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.01 1 $0.00 $0.01
$0.00 $0.03

1 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02

$0.00 $0.011 $0.00 $0.01

$0.00 $0.031 $0.00 $0.03

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

$0.00 $0.001 $0.00 $0.00

$0.00 $0.031 $0.00 $0.03

- $0.052- $0.10

$0.00 $0.002 $0.00 $0.00

- $0.032- $0.06

-----

$0.00 $0.002 $0.00 $0.00

- $0.052- $0.09

-----

$0.00 $0.002 $0.00 $0.00

- $0.012- $0.02

-----

$0.00 $0.002 $0.00 $0.00

$0.87 $0.002 $1.74 $0.00

-----

-----

-----
$0.00 $0.02

2 $0.00 $0.05

$0.00 $0.052 $0.00 $0.09

$0.00 $0.042 $0.00 $0.08

$0.00 $0.022 $0.00 $0.03

$0.00 $0.042 $0.00 $0.08

$0.00 $0.022 $0.00 $0.03

$0.00 $0.042 $0.00 $0.08

$0.00 $0.012 $0.00 $0.02

$0.00 $0.042 $0.00 $0.08

$0.00 $0.022 $0.00 $0.05

$0.00 $0.012 $0.00 $0.02

$0.00 $0.022 $0.00 $0.05

$0.00 $0.022 $0.00 $0.05

$0.00 $0.052 $0.00 $0.09

$0.00 $0.042 $0.00 $0.08

$0.00 $0.012 $0.00 $0.02

$0.00 $0.012 $0.00 $0.02

$0.00 $0.022 $0.00 $0.03

-----

-----

-----

$0.00 $0.012 $0.00 $0.02

$0.00 $0.012 $0.00 $0.03

$0.00 $0.012 $0.00 $0.01

$0.00 $0.052 $0.00 $0.09

$0.00 $0.002 $0.00 $0.00

$0.00 $0.052 $0.00 $0.09

$0.00 $0.922 $0.00 $1.84

$0.00 $0.032 $0.00 $0.06

$0.35 $0.052 $0.70 $0.10

$0.00 $0.032 $0.00 $0.06

-----

-----

-----

-----

-----

-----

-----

-----

- $0.072- $0.14

-----

$0.00 $0.002 $0.00 $0.00

- $0.012- $0.02

$0.00 $0.002 $0.00 $0.00

$0.04 $0.002 $0.08 $0.01

-----

-----

-----

-----

-----

-----

$0.00 $0.012 $0.00 $0.02

$0.00 $0.012 $0.00 $0.03

$0.00 $0.012 $0.00 $0.01

$0.00 $0.014 $0.00 $0.04

$0.10 $0.062 $0.20 $0.12
$0.00 $0.06 1 $0.00 $0.06

$0.00 $0.04 2 $0.00 $0.08

$0.10 $0.04 1 $0.10 $0.04

$0.00 $0.03 1 $0.00 $0.03

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -
- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -
- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$0.19 $0.09 1 $0.19 $0.09

$0.00 $0.09 1 $0.00 $0.09
$0.00 $0.09

1 $0.00 $0.09

- $0.191- $0.19

$0.00 $0.001 $0.00 $0.00

$1.20 $0.071 $1.20 $0.07

- $0.051- $0.05

-----

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

-----

$0.00 $0.001 $0.00 $0.00

- $0.071- $0.07

$0.00 $0.001 $0.00 $0.00

-----

$0.08 $0.051 $0.08 $0.05

-----

-----

-----

$0.02 $0.061 $0.02 $0.06

$0.00 $0.021 $0.00 $0.02

-----

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

- $0.051- $0.05

$0.00 $0.001 $0.00 $0.00

- $0.051- $0.05

-----

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

-----

$0.00 $0.001 $0.00 $0.00

- $0.041- $0.04

-----

$0.00 $0.001 $0.00 $0.00

- $0.081- $0.08

$0.00 $0.001 $0.00 $0.00

-----

$0.15 $0.061 $0.15 $0.06

-----

-----

-----

$0.00 $0.021 $0.00 $0.02

$0.00 $0.021 $0.00 $0.02
$0.00 $0.04

1 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.041 $0.00 $0.04

$0.00 $0.021 $0.00 $0.02

$0.00 $0.012 $0.00 $0.02

$0.00 $0.041 $0.00 $0.04

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.021 $0.00 $0.02

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

-----

$0.02 $0.031 $0.02 $0.03

- $0.061- $0.06

-----

$0.00 $0.001 $0.00 $0.00

- $0.011- $0.01

$0.00 $0.001 $0.00 $0.00

$0.02 $0.001 $0.02 $0.00

-----

-----

-----

-----

-----

-----

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.011 $0.00 $0.01

$0.00 $0.032 $0.00 $0.06

- $0.061- $0.06

-----
Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Cost (Total) (Total) (Total)

$0.00 $0.00 1 $0.00 $0.00

- $0.01 1 - $0.01

$0.00 $0.00 1 $0.00 $0.00

$0.01 $0.00 1 $0.01 $0.00

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

- - - - -

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.20 $0.06 1 $0.20 $0.06

- - - - -

$0.09 $0.07 1 $0.09 $0.07

$0.05 $0.05 1 $0.05 $0.05

$0.00 $0.01 4 $0.00 $0.04

$0.00 $0.06 1 $0.00 $0.06

$0.00 $0.05 1 $0.00 $0.05

$0.00 $0.00 1 $0.00 $0.00

$0.00 $0.03 1 $0.00 $0.03

- $0.14 1 - $0.14

$0.00 $0.00 1 $0.00 $0.00

$0.01 $0.01 1 $0.01 $0.01

- $0.02 1 - $0.02

$0.00 $0.00 1 $0.00 $0.00

- $0.01 1 - $0.01

$0.00 $0.00 1 $0.00 $0.00

$0.30 $0.00 1 $0.30 $0.00

- - - - -

- - - - -

- - - - -

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.03 1 $0.00 $0.03

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.02 1 $0.00 $0.02

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

$0.00 $0.01 1 $0.00 $0.01

- - - - -
-

----

-----

$0.00 $0.071 $0.00 $0.07

$0.02 $0.191 $0.02 $0.19

$0.00 $0.071 $0.00 $0.07

$0.08 $0.091 $0.08 $0.09

$0.07 $0.161 $0.07 $0.16

$0.00 $0.091 $0.00 $0.09

$0.00 $0.092 $0.00 $0.19

$0.00 $0.021 $0.00 $0.02

-----

$2.50 $0.231 $2.50 $0.23

$0.00 $0.071 $0.00 $0.07

$0.00 $0.231 $0.00 $0.23

2,313 $95.63 $57.91


Indented Bill of Materials

V Generator/Alternator

Level Symbol Name Number

V Bracket, Alternator V Bracket, Alternator

1 V Bracket, Alternator V Bracket, Alternator-Washed

2 V Bracket, Alternator V Bracket, Alternator-Machined

3 V Bracket, Alternator V Bracket, Alternator-Trimed

4 V Bracket, Alternator V Bracket, Alternator-Die Cast

0 V Large Bolt, Alt Bracket V Large Bolt, Alt Bracket

0 V bolt, Medium, Alt Bracket V bolt, Medium, Alt Bracket

0 V Bolt, Small, Alt Bracket V Bolt, Small, Alt Bracket

0 V Alternator, HV Wire Asm. V Alternator, HV Wire Asm.

1 V Starter Generator Asm V Starter Generator Asm

2 V Starter Generator V Starter Generator

3 V Housing, Starter Gen, Front V Housing, Starter Gen, Front

4 V Housing, Starter Gen, Front V Housing, Starter Gen, Front, Washed

5 V Housing, Starter Gen, Front V Housing, Starter Gen, Front, Machined

6 V Housing, Starter Gen, Front V Housing, Starter Gen, Front, Trim

7 V Housing, Starter Gen, Front V Housing, Starter Gen, Front, Die Cast

3 V Bearing, Starter Gen, Rotor Front V Bearing, Starter Gen, Rotor Front

3 V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

4 V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing-Mac

5 V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing-Sta

6 V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing-Mat

3 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 V Bolt, Starter Gen, Bearing Retainer, M5 x 15

3 V Rotor & Slipring A lock sm, Starter Generator V Rotor & Slipring Asm, Starter Generator

4 V Rotor & Core Asm, Starter Generator V Rotor & Core Asm, Starter Generator

5 V Rotor & Core Asm, OD Turn & Balance V Rotor & Core Asm, OD Turn & Balance

6 V Shaft, Starter Gen, Rotor Asm V Shaft, Starter Gen, Rotor Asm

7 V Shaft, Starter Gen, Rotor Asm, Turned V Shaft, Starter Gen, Rotor Asm, Turned

8 V Shaft, Starter Gen, Rotor Asm, Steel V Shaft, Starter Gen, Rotor Asm, Steel

6 V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor Asm

7 V Pole, Starter Gen, Rotor Wash V Pole, Starter Gen, Rotor Asm-Wash

8 V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor Asm-Machining

9 V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Asm-DeGate

# V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Asm-Sand Removal

11 V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Asm-Material

11 V Pole, Starter Gen, Rotor Energy V Pole, Starter Gen, Rotor Asm-Energy

11 V Pole, Starter Gen, Rotor Lost Sand V Pole, Starter Gen, Rotor Asm-Lost Sand

6 V Winding Asm, Starter Generator, Rotor V Winding Asm, Starter Generator, Rotor

7 V Winding Bobbin, Starter Gen, Rotor Asm V Winding Bobbin, Starter Gen, Rotor Asm

8 V Winding Bobbin, Starter Gen, Rotor Asm, Material V Winding Bobbin, Starter Gen, Rotor Asm, Material

7 V Wire, Rotor, Starter Gen V Wire, Rotor, Starter Gen

7 V Tape, Rotor, Starter Gen, Cloth Type V Tape, Rotor, Starter Gen, Cloth Type

6 V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor Asm

7 V Pole, Starter Gen, Rotor Wash V Pole, Starter Gen, Rotor Asm-Wash

8 V Pole, Starter Gen, Rotor Machining V Pole, Starter Gen, Rotor Asm-Machining

9 V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Asm-DeGate

# V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Asm-Sand Removal

11 V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Asm-Material
11 V Pole, Starter Gen, Rotor Energy V Pole, Starter Gen, Rotor Asm-Energy

11 V Pole, Starter Gen, Rotor Lost Sand V Pole, Starter Gen, Rotor Asm-Lost Sand

6 V Magnet Asm, Starter Generator, Rotor V Magnet Asm, Starter Generator, Rotor

7 V Magnet, Starter Generator, Rotor V Magnet, Starter Generator, Rotor

7 V Magnet Cover, Starter Gen, Stamping V Magnet Cover, Starter Gen, Stamping

8 V Magnet Cover, Starter Gen, Steel V Magnet Cover, Starter Gen, Steel

6 V Fan, Rear, Starter Gen, Rotor Asm V Fan, Rear, Starter Gen, Rotor Asm

7 V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding

8 V Fan, Rear, Starter Gen, Rotor Asm, Steel V Fan, Rear, Starter Gen, Rotor Asm, Steel

7 V Fan, Front, Starter Gen, Rotor Asm V Fan, Front, Starter Gen, Rotor Asm

8 V Fan, Front, Starter Gen, Rotor Asm, Steel V Fan, Front, Starter Gen, Rotor Asm, Steel

4 V Bearing Spacer, Starter Gen, Front Bearing V Bearing Spacer, Starter Gen, Front Bearing

5 V Bearing Spacer, Starter Gen, Front Bearing, Stee V Bearing Spacer, Starter Gen, Front Bearing, Stee

4 V Winding to Slipring Connector, Starter Gen, Roto V Winding to Slipring Connector, Starter Gen, Roto

5 V Terminal, Overmold, Starter Gen, Rotor, Copper V Terminal, Overmold, Starter Gen, Rotor, Copper

5 V Base, Slipring Connector, Starter Gen, Rotor, Ma V Base, Slipring Connector, Starter Gen, Rotor, Ma

4 V Slipring Asm, Starter Gen, Rotor V Slipring Asm, Starter Gen, Rotor

5 V Slipring Base, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor

6 V Slipring Base, Starter Gen, Rotor, Material V Slipring Base, Starter Gen, Rotor, Material

5 V Wire, Red, Rotor, Starter Gen V Wire, Red, Rotor, Starter Gen

5 V Wire, Black, Rotor, Starter Gen V Wire, Black, Rotor, Starter Gen

5 V Slipring Base, Starter Gen, Rotor V Slipring, Starter Gen, Rotor

6 V Slipring, Starter Gen, Rotor, Copper V Slipring, Starter Gen, Rotor, Copper

4 V Bearing, Starter Gen, Rotor Rear V Bearing, Starter Gen, Rotor Rear

4 V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, Starter Gen, Rear Bearing

5 V Bearing Retainer, Starter Gen, Material V Bearing Retainer, Starter Gen, Material

4 V Nut, Starter Gen, M6 V Nut, Starter Gen, M6

3 V Stator Asm, Starter Generator V Stator Asm, Starter Generator

4 V Stator Core Asm, Starter Generator V Stator Core Asm, Starter Generator

5 V Stator Core Asm, Starter Gen, Stacked V Stator Core Asm, Starter Gen, Stacked

6 V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Stamped

7 V Stator Core Plate, Starter Gen, Steel V Stator Core Plate, Starter Gen, Steel

4 V Insulator, Cavity, Starter Gen V Insulator, Cavity, Starter Gen

4 V Wire, Stator, Starter Gen V Wire, Stator, Starter Gen

4 V Insulator, Closeout, Starter Gen V Insulator, Closeout, Starter Gen

4 V Insulator Sleeve, Starter Gen, Stator Asm V Insulator Sleeve, Starter Gen, Stator Asm

4 V Terminal, Starter Gen, Stator Asm V Terminal, Starter Gen, Stator Asm

4 V Insulator Sleeve, Stator Asm, Starter Gen, Large V Insulator Sleeve, Stator Asm, Starter Gen, Large

4 V Temp Sensor Asm, Starter Gen, Stator V Temp Sensor Asm, Starter Gen, Stator

5 V Temp Sensor Wire, Starter Gen, Stator Asm V Temp Sensor Wire, Starter Gen, Stator Asm

5 V Eyelet Terminal, Starter Gen, Stator Temp Sensor V Eyelet Terminal, Starter Gen, Stator Temp Sensor

5 V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Heat Shrink Tube, Starter Gen, Stator Temp Senso

5 V Insulator Sleeve, Starter Gen, Stator Asm V Insulator Sleeve, Starter Gen, Stator Asm

5 V Thermocouple, Starter Gen, Stator Asm V Thermocouple, Starter Gen, Stator Asm

6 V Thermocouple Leads, Starter Gen, Stator Asm V Thermocouple Leads, Starter Gen, Stator Asm

6 V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1

5 V Heat Shrink Tube, Weather Pack, Stator Temp Sens V Heat Shrink Tube, Weather Pack, Stator Temp Sen

4 V Insulator String, Starter Gen, Stator Asm V Insulator String, Starter Gen, Stator Asm

3 V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

4 V Housing, Starter Gen, Rear V Housing, Starter Gen, Washed

5 V Housing, Starter Gen, Rear V Housing, Starter Gen, Machined

6 V Housing, Starter Gen, Rear V Housing, Starter Gen, Trim

7 V Housing, Starter Gen, Rear V Housing, Starter Gen, Die Cast

7 V Sleeve Bearing Overmolded V Sleeve Bearing Overmolded
3 V Bolt, Starter Gen, M5 x 80 V Bolt, Starter Gen, M5 x 80

3 V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generator, 3 Phase Terminal

4 V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generator, 3 Phase Terminal-Materi

3 V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

4 V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase-P

5 V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase-M

4 V Brass Threaded Insert Small V Brass Threaded Insert Small

4 V Brass Threaded Insert Large V Brass Threaded Insert Large

3 V Bolt, Starter Gen, M6 x 18 V Bolt, Starter Gen, M6 x 18

3 V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator W

4 V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator-M

3 V Base Gasket, Starter Generator, Internal Regulat V Base Gasket, Starter Generator, Internal Regulat

3 V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator

4 V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator-Solder

5 V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator-Mold

6 V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator-Materi

6 V 4 Pin Terminal Strip V 4 Pin Terminal Strip

5 V Anti-Crush Sleeve PEB mid housing V Anti-Crush Sleeve PEB mid housing

4 V Brush Spring V Brush Spring

4 V Regulator Brush Asm. V Regulator Brush Asm.

5 V Regulator Brush V Regulator Brush

5 V Copper Wire - Brushes V Copper Wire - Brushes

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15

3 V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regulat

4 V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regul-1

3 V Dust Seal, Starter Generator, Internal Regulator V Dust Seal, Starter Generator, Internal Regulator

3 V Bolt, Starter Gen, M4 x 8 V Bolt, Starter Gen, M4 x 8

3 V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

4 V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Washed

5 V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Machined

6 V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Trimmed

7 V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator-Die Cast

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15

3 V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Starter Gen, Internal Reg Cov

4 V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Starter Gen, Internal Reg C-M

3 V Washer, Starter Gen, M6 Shim V Washer, Starter Gen, M6 Shim

3 V Resolver Motor Armature Asm, Starter Gen V Resolver Motor Armature Asm, Starter Gen

4 V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate, Starter Gen, Stamped

5 V Resolver Core Plate, Starter Gen, Steel V Resolver Core Plate, Starter Gen, Steel

3 V Nut, Starter Gen, M5 V Nut, Starter Gen, M5

3 V Resolver Motor Sensor Asm, Starter Gen V Resolver Motor Sensor Asm, Starter Gen

4 V Resolver Winding Asm, Stitched V Resolver Winding Asm, Stitched

5 V Resolver Winding Asm, Motor Sensor Asm V Resolver Winding Asm, Motor Sensor Asm

6 V Resolver Harness Asm, Motor Sensor Asm V Resolver Harness Asm, Motor Sensor Asm

6 V Laminate Stack Wound, Motor Sensor Asm V Laminate Stack Wound, Motor Sensor Asm

7 V Resolver Laminate Stack, Motor Sensor Asm V Resolver Laminate Stack, Motor Sensor Asm

8 V Resolver Core Plate, Motor Sensor Asm, Stamped V Resolver Core Plate, Motor Sensor Asm, Stamped

9 V Resolver Core Plate, Motor Sensor Asm, Steel V Resolver Core Plate, Motor Sensor Asm, Steel

7 V Wire, Motor Sensor, Starter Gen V Wire, Motor Sensor, Starter Gen

6 V Resolver Winding Asm, Overmold Material V Resolver Winding Asm, Overmold Material

3 V Bracket, Starter Gen, Resolver Motor Sensor V Bracket, Starter Gen, Resolver Motor Sensor

4 V Bracket, Starter Gen, Resolver, Plated V Bracket, Starter Gen, Resolver, Plated

5 V Bracket, Starter Gen, Resolver, Stamped V Bracket, Starter Gen, Resolver, Stamped

6 V Bracket, Starter Gen, Resolver, Material V Bracket, Starter Gen, Resolver, Material

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15
3 V Cover Asm, Starter Gen, Resolver Motor V Cover Asm, Starter Gen, Resolver Motor

4 V Cover Asm, Starter Gen, Resolver Motor-Wash V Cover Asm, Starter Gen, Resolver Motor-Wash

5 V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stamping

6 V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stampin-M

4 V Label - Cover Asm. V Label - Cover Asm.

4 V Seal - Cover Asm. V Seal - Cover Asm.

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15

3 V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness

4 V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness-Stamping

5 V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness-Stamping-Mat

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 15

2 V Washer, Starter Gen, Pulley V Washer, Starter Gen, Pulley

2 V Pulley Asm, Starter Generator V Pulley Asm, Starter Generator

3 V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

4 V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator-Machined

5 V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator-Material

3 V Pulley Base Asm, Starter Generator V Pulley Base Asm, Starter Generator

4 V Pulley Base Asm, Starter Generator-Machined V Pulley Base Asm, Starter Generator-Machined

5 V Pulley Base Asm, Starter Generator-Material V Pulley Base Asm, Starter Generator-Material

2 V Nut, Starter Gen, Pulley V Nut, Starter Gen, Pulley

1 V HV Wire, Black V HV Wire, Black

1 V HV Wire, Red V HV Wire, Red

1 V HV Wire, White V HV Wire, White

1 V Bolt, HV Wire to Alternator V Bolt, HV Wire to Alternator

1 V Bolt, Large Wire to Alt V Bolt, Large Wire to Alt

1 V Rubber Insert, Under Cover V Rubber Insert, Under Cover

1 V Cover Asm, 36V Wires, Alternator V Cover Asm, 36V Wires, Alternator

2 V Cover, 36V Wires, Alternator V Cover, 36V Wires, Alternator1

3 V Cover, 36V Wires, Alternator, Stamped V Cover, 36V Wires, Alternator, Stamped

4 V Cover, 36V Wires, Alternator, Stamped V Cover, 36V Wires, Alternator, Material

2 V Tape, 2 Sided, 36V Wires, Alternator V Tape, 2 Sided, 36V Wires, Alternator

2 V Cover Gasket, 36V Wires, Alternator V Cover Gasket, 36V Wires, Alternator

1 V Bolt, Cover, Alternator Wires V Bolt, Cover, Alternator Wires

1 V Retaining Bracket, 36V Wires V Retaining Bracket, 36V Wires

2 V Retaining Bracket, 36V Wires, Stamping V Retaining Bracket, 36V Wires, Stamping

3 V Retaining Bracket, 36V Wires, Material V Retaining Bracket, 36V Wires, Material

1 V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, Back of Alt/Gen

1 V Clamp, 3 HV Wires to Alt V Clamp, 3 HV Wires to Alt

1 V Bracket, For 3 HV Wire Clamp V Bracket, For 3 HV Wire Clamp

2 V Bracket, For 3 HV Wire Clamp, Washed V Bracket, For 3 HV Wire Clamp, Washed

3 V Bracket, For 3 HV Wire Clamp, Machined V Bracket, For 3 HV Wire Clamp, Machined

Design Profit®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number

4 V Bracket, For 3 HV Wire Clamp, Stamped V Bracket, For 3 HV Wire Clamp, Stamped

5 V Bracket, For 3 HV Wire Clamp, Material V Bracket, For 3 HV Wire Clamp, Material

1 V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 HV wires

0 V Bolt, Alternator to bracket, Short V Bolt, Alternator to bracket, Short
0 V Bolt, Alternator to bracket, Long V Bolt, Alternator to bracket, Long

0 V Tensioner, Belt V Tensioner, Belt

1 V Tensioner, Base V Tensioner, Base

2 V Tensioner, Base V Tensioner, Base-Machine

3 V Tensioner, Base V Tensioner, Base-Trim

4 V Tensioner, Base V Tensioner, Base-Cast

5 V Tensioner, Base V Tensioner, Base-Material

1 V Sleeve , Teflon Small V Sleeve , Teflon Small

2 V Sleeve , Teflon Small V Sleeve , Teflon Small-Stamping

3 V Sleeve , Teflon Small V Sleeve , Teflon Small-Material

1 V Lock, Tensioner Asm V Lock, Tensioner Asm

2 V Lock, Tensioner Asm V Lock, Tensioner Asm-1

2 V Lock, Tensioner V Lock, Tensioner-Wash

3 V Lock, Tensioner V Lock, Tensioner-Trim

4 V Lock, Tensioner V Lock, Tensioner-Cast

5 V Lock, Tensioner V Lock, Tensioner-Material

1 V Tensioner, Base Cover V Tensioner, Base Cover

2 V Tensioner, Base Cover V Tensioner, Base Cover-Machined

3 V Tensioner, Base Cover V Tensioner, Base Cover-Trim

4 V Tensioner, Base Cover V Tensioner, Base Cover-Cast

5 V Tensioner, Base Cover V Tensioner, Base Cover-Material

1 V Tensioner, Bolt V Tensioner, Bolt

1 V Sleeve , Teflon, Large V Sleeve , Teflon, Large

2 V Sleeve , Teflon, Large V Sleeve , Teflon, Large-Stamping

3 V Sleeve , Teflon, Large V Sleeve , Teflon, Large-Material

1 V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large

2 V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large-Stamping

3 V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large-Material

1 V O-Ring, Tensioner V O-Ring, Tensioner

1 V Washer, Tensioner, 1 V Washer, Tensioner, 1

1 V Washer, Tensioner, 2 V Washer, Tensioner, 2

1 V Washer, Tensioner, Cover Asm V Washer, Tensioner, Cover Asm

2 V Washer, Tensioner, Cover V Washer, Tensioner, Cover

3 V Washer, Tensioner, Cover V Washer, Tensioner, Cover-Material

2 V Washer, Tensioner, Cover Washer V Washer, Tensioner, Cover Washer

1 V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small

2 V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small-Stamping

1 V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

2 V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large-Machined

3 V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large-Material

1 V Tensioner, Pulley Asm V Tensioner, Pulley Asm

2 V Tensioner, Pulley V Tensioner, Pulley

3 V Tensioner, Pulley V Tensioner, Pulley-Wash

4 V Tensioner, Pulley V Tensioner, Pulley-Machining

5 V Tensioner, Pulley V Tensioner, Pulley-Material

2 V Tensioner, Pulley Bearing V Tensioner, Pulley Bearing

1 V Tensioner, Pulley Cover V Tensioner, Pulley Cover

2 V Tensioner, Pulley Cover V Tensioner, Pulley Cover-Stamping

3 V Tensioner, Pulley Cover V Tensioner, Pulley Cover-Material

1 V Tensioner, Pulley Bolt V Tensioner, Pulley Bolt

1 V Tensioner, Label V Tensioner, Label

0 V Bolt Tensioner V Bolt Tensioner

0 V Belt Tensioner Spring Asm. V Belt Tensioner Spring Asm.

1 V Spring, Belt Tensioner V Spring, Belt Tensioner

1 V Top Base, Belt Tensioner V Top Base, Belt Tensioner

2 V Top Base, Belt Tensioner V Top Base, Belt Tensioner-Trim
3 V Top Base, Belt Tensioner V Top Base, Belt Tensioner-Casting

4 V Top Base, Belt Tensioner V Top Base, Belt Tensioner-Wash

4 V Shaft, Belt Tensioner V Shaft, Belt Tensioner

1 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

2 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Wash

3 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Machined

4 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Trim

5 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Cast

6 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner-Material

2 V Sleeve, Shaft, Belt Tensioner V Sleeve, Shaft, Belt Tensioner

2 V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

3 V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner-Stamping

4 V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner-Material

1 V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring

2 V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring-Stamping

3 V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner Spring-Material

1 V Shaft Seal, Belt Tensioner Spring V Shaft Seal, Belt Tensioner Spring

1 V Valve, Belt Tensioner Spring V Valve, Belt Tensioner Spring

1 V Shaft Spring, Belt Tensioner Spring V Shaft Spring, Belt Tensioner Spring

0 V Sleeve w/coating, Spring Damper V Sleeve w/coating, Spring Damper

1 V Sleeve, Coating, Spring V Sleeve, Coating, Spring

1 V Sleeve, Coating, Inner V Sleeve, Coating, Inner

2 V Sleeve, Coating, Inner V Sleeve, Coating, Inner-Machining

3 V Sleeve, Coating, Inner V Sleeve, Coating, Inner-Material

0 V Sleeve , Spring Damper V Sleeve , Spring Damper

0 V Bolt, Belt Damper, Long V Bolt, Belt Damper, Long

0 V Bolt, Belt Damper, Short V Bolt, Belt Damper, Short

0 V Belt, Alt/AC V Belt, Alt/AC

Assembly Totals Report Totals

An##alyzed Subs:

Unanaly ## zed Subs:

Parts: ##

Fasteners: 58

Parts+Unanaly ## zed:

Design Profit®

Copyright 2005© Munro & Associates, Inc.
Qty Material Piece Cost

1 # 1

1

1

1

1 Commodity Pricing ##

2 Commodity Pricing ##

1 Commodity Pricing ##

1 ##

1

1

1 Aluminum Die Cast

1 Aluminum Die Cast

1 Aluminum Die Cast

1 Aluminum Die Cast

n, Front, Die Cast 1 Aluminum - 380

1 Commodity Pricing

n, Front Bearing 1 Steel - 1008

en, Front Bearing-Mac 1 Steel - 1008

r Gen, Front Bearing-Sta 1 Steel - 1008

er Gen, Front Bearing-Mat 1 Steel - 1008

3 Commodity Pricing

1

1

1

1 Steel - 4140

 Rotor Asm, Turned 1 Steel - 4140

n, Rotor Asm, Steel 1 Steel - 4140

1 Nodular Iron

Rotor Asm-Wash 1 Nodular Iron

n, Rotor Asm-Machining 1 Nodular Iron

Gen, Rotor Asm-DeGate 1 Nodular Iron

er Gen, Rotor Asm-Sand Removal 1 Nodular Iron

arter Gen, Rotor Asm-Material 1 Nodular Iron

arter Gen, Rotor Asm-Energy 1 Nodular Iron

arter Gen, Rotor Asm-Lost Sand 1 Nodular Iron

 Generator, Rotor 1

tarter Gen, Rotor Asm 1 Nylon 6/6

Starter Gen, Rotor Asm, Material 1 PA66

1 Commodity Pricing

r Gen, Cloth Type 1 Commodity Pricing

1 Nodular Iron

Rotor Asm-Wash 1 Nodular Iron

n, Rotor Asm-Machining 1 Nodular Iron

Gen, Rotor Asm-DeGate 1 Nodular Iron

er Gen, Rotor Asm-Sand Removal 1 Nodular Iron

arter Gen, Rotor Asm-Material 1 Nodular Iron
arter Gen, Rotor Asm-Energy 1 Nodular Iron

arter Gen, Rotor Asm-Lost Sand 1 Nodular Iron

Generator, Rotor #

1 Commodity Pricing

rter Gen, Stamping 1 Steel - 1008

tarter Gen, Steel 1 Steel - 1008

1 Steel - 1008

Gen, Rotor Asm, Steel-welding 1 Steel - 1008

r Gen, Rotor Asm, Steel 1 Steel - 1008

Gen, Rotor Asm 1 Steel - 1008

er Gen, Rotor Asm, Steel 1 Steel - 1008

n, Front Bearing 1 Steel - 1008

en, Front Bearing, Stee 1 Steel - 1008

ctor, Starter Gen, Roto 1

er Gen, Rotor, Copper 2 Commodity Price

Starter Gen, Rotor, Ma 1 Polyphenylene Sulfide (PPS)

1

1 Polyphenylene Sulfide (PPS)

Gen, Rotor, Material 1 Polyphenylene Sulfide (PPS)

1 Commodity Pricing

1 Commodity Pricing

2 Copper 

1 Copper 

1 Commodity Pricing

en, Rear Bearing 1 Steel - 1008

1 Steel - 1008

1 Commodity Pricing

1

1

1 Steel - 1018

rter Gen, Stamped # Steel - 1018

tarter Gen, Steel 1 Steel - 1018

48 Aromatic Polyamide

3 Commodity Pricing

48 Aromatic Polyamide

3 Commodity Pricing

3 Commodity Pricing

 Starter Gen, Large 1 Commodity Pricing

1

er Gen, Stator Asm 2 Commodity Pricing

en, Stator Temp Sensor 2 Commodity Pricing

 Gen, Stator Temp Senso 2 Commodity Pricing

Gen, Stator Asm 2 Commodity Pricing

Gen, Stator Asm 1

 Starter Gen, Stator Asm 1 Commodity Pricing

ter Gen, Stator Temp Sen-1 1 Commodity Pricing

er Pack, Stator Temp Sen 2 Commodity Pricing

16 Commodity Pricing

1 Aluminum Die Cast

1 Aluminum Die Cast

1 Aluminum Die Cast

1 Aluminum Die Cast

1 Aluminum - 380

1 Steel Tube
6 Commodity Pricing

3 SBR

ase Terminal-Materi 1 SBR

Generator, 3 Phase T 1 Polyphenylene Sulfide (PPS)

r Generator, 3 Phase-P 1 Polyphenylene Sulfide (PPS)

er Generator, 3 Phase-M 1 Polyphenylene Sulfide (PPS)

5 Commodity Pricing

8 Commodity Pricing

4 Commodity Pricing

Internal Regulator W 1 SBR

 Internal Regulator-M 1 SBR

r, Internal Regulat 1 Commodity Pricing

1 Polyphenylene Sulfide (PPS)

arter Generator-Solder 1 Polyphenylene Sulfide (PPS)

Starter Generator-Mold 1 Polyphenylene Sulfide (PPS)

, Starter Generator-Materi 1 Polyphenylene Sulfide (PPS)

1 Commodity Pricing

3 Commodity Pricing

2 Commodity Pricing

2

1 Commodity Pricing

1 Commodity Pricing

3 Commodity Pricing

or, Internal Regulat 1 PBT

tor, Internal Regul-1 1 PPS 

nternal Regulator 1 Commodity Pricing

2 Commodity Pricing

1 Aluminum Die Cast

 Regulator-Washed 1 Aluminum Die Cast

nal Regulator-Machined 1 Aluminum Die Cast

ternal Regulator-Trimmed 1 Aluminum Die Cast

Internal Regulator-Die Cast 1 Aluminum - 380

3 Commodity Pricing

n, Internal Reg Cov 1 SBR

n, Internal Reg C-M 1 SBR

1 Commodity Pricing

1 Steel - 1018

r Gen, Stamped 16 Steel - 1018

1 Steel - 1018

1 Commodity Pricing

1

1

Motor Sensor Asm 1

m, Motor Sensor Asm 1

nd, Motor Sensor Asm 1

 Stack, Motor Sensor Asm 1

Plate, Motor Sensor Asm, Stamped # Steel - 1018

e Plate, Motor Sensor Asm, Steel 1 Steel - 1018

4 Commodity Pricing

, Overmold Material 1 PPS 

er Motor Sensor 1 Steel - 1008

1 Steel - 1008

solver, Stamped 1 Steel - 1008

Resolver, Material 1 Steel - 1008

3 Commodity Pricing
1 Steel - 1008

esolver Motor-Wash1 Steel - 1008

 Resolver Motor-Stamping1 Steel - 1008

n, Resolver Motor-Stampin-M

1 Steel - Galvinized

1 Commodity Pricing 1 Commodity Pricing

3 Commodity Pricing 1 Steel - 1008

Harness-Stamping1 Steel - 1008

t Harness-Stamping-Mat

1 Steel - Galvinized

2 Commodity Pricing

1 Commodity Pricing 1 1 Stainless Steel - 304

Generator-Machined1 Stainless Steel - 304

Generator-Material

1 Stainless Steel - 304

1 Stainless Steel - 304

enerator-Machined1 Stainless Steel - 304

Generator-Material

1 Stainless Steel - 304

1 Commodity Pricing

1 Commodity Prcing 1 Commodity Prcing 1 Commodity Prcing 3 Commodity Pricing 3 Commodity Pricing 2 Commodity Pricing 1 1 Steel - Galvinized 1 Steel - Galvinized 1 Steel - Galvinized 1 Commodity Pricing 1 Commodity Pricing 4 Commodity Pricing 1 Steel - 1008 1 Steel - 1008 1 Steel - 1008 2 Commodity Pricing 1 Commodity Pricing 1 Steel - 1008 1 Steel - 1008 1 Steel - 1008

Page 1 of2

Qty Material Piece Cost 1 Steel - 1008 1 Steel - 1008

1 Commodity Pricing

1 Commodity Pricing ##
2 Commodity Pricing ## 1 ## 1 Aluminum 1 Aluminum 1 Aluminum 1 Aluminum 1 Aluminum 2 PMP Plastic Metal Plastic 1 PMP Plastic Metal Plastic 1 PMP Plastic Metal Plastic 1 1 Teflon 1 1 1 1 Aluminum - 380 1 Aluminum 1 Aluminum 1 Aluminum 1 Aluminum 1 Aluminum 1 Commodity Pricing 1 PMP Plastic Metal Plastic 1 PMP Plastic Metal Plastic 1 PMP Plastic Metal Plastic 1 PMP Plastic Metal Plastic 1 PMP Plastic Metal Plastic 1 PMP Plastic Metal Plastic 1 Commodity Pricing 1 Commodity Pricing 1 Commodity Pricing 1 1 Nylon 1 Nylon 1 Commodity Pricing 1 Steel 1 Steel Tube 1 Steel 1 Steel 1 Steel - 1018 2 1 Steel 1 Steel 1 Steel 1 Steel - 1008 1 Commodity Pricing 2 Steel 1 Steel 1 Steel - 1040 2 Commodity Pricing 1 Commodity Pricing 1 Commodity Pricing ## 1 ## 1 Commodity Pricing 1 1
1

1 Aluminum - 380

1 Steel

1 Aluminum

1 Aluminum

1 Aluminum

1 Aluminum

1 Aluminum

1 Aluminum - 380

1 Steel - 1060

1 PMP Plastic Metal Plastic

1 PMP Plastic Metal Plastic

1 PMP Plastic Metal Plastic

1 Steel

1 Steel

1 Steel - 1018

1 Commodity Pricing

1 Commodity Pricing

1 Commodity Pricing

1 ##

1 SBR

1 Steel

1 Steel

1 Steel - 1018

1 Commodity Pricing ##

1 Commodity Pricing ##

1 Commodity Pricing ##

1 Commodity Pricing ##

Report Totals Preassembled Totals

Piece Cost (Total): # Analyzed Subs: 0

Unanalyzed Subs: 0

Weight (Total): 33.5296 lb

Parts: 0

Fasteners: 0

Parts+Unanalyzed: 0

Page 2 of 2
Weight Piece Cost Weight (Total)

(Total)

4.6350 lb# 4.6350 lb # 4.6350 lb # 4.6350 lb

# 4.6350 lb # 4.6350 lb

# 4.6350 lb # 4.6350 lb

# 4.6350 lb # 4.6350 lb

0.1790 lb ## 0.1790 lb

0.0820 lb ## 0.1640 lb

0.0570 lb ## 0.0570 lb

23.0924 lb ## 23.0924 lb

# 19.4640 lb # 19.4640 lb

# 18.0583 lb # 18.0583 lb

# 1.1650 lb # 1.1650 lb

# 1.1650 lb # 1.1650 lb

# 1.1650 lb # 1.1650 lb

# 1.1650 lb # 1.1650 lb

## 0.0000 lb ## 0.0000 lb

# 0.2400 lb # 0.2400 lb

# 0.1101 lb # 0.1101 lb

# 0.1101 lb # 0.1101 lb

# 0.1101 lb # 0.1101 lb

# 0.1101 lb # 0.1101 lb

# 0.0074 lb # 0.0222 lb

# 8.4850 lb # 8.4850 lb

# 8.3323 lb # 8.3323 lb

# 8.3323 lb # 8.3323 lb

# 0.5341 lb # 0.5341 lb

## 0.5341 lb ## 0.5341 lb

# 0.5341 lb # 0.5341 lb

# 2.7000 lb # 2.7000 lb

## 2.7000 lb ## 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

## 2.7000 lb ## 2.7000 lb

## 0.0000 lb ## 0.0000 lb

## 0.0000 lb ## 0.0000 lb

# 1.5750 lb # 1.5750 lb

## 0.0452 lb ## 0.0452 lb

# 0.0452 lb # 0.0452 lb

## 1.4848 lb ## 1.4848 lb

## 0.0450 lb ## 0.0450 lb

# 2.7000 lb # 2.7000 lb

## 2.7000 lb ## 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

## 2.7000 lb ## 2.7000 lb
## 0.0000 lb ## 0.0000 lb

## 0.0000 lb ## 0.0000 lb

# 0.0377 lb # 0.6032 lb

## 0.0343 lb ## 0.5488 lb

## 0.0034 lb ## 0.0544 lb

# 0.0034 lb # 0.0544 lb

# 0.2200 lb # 0.2200 lb

## 0.0900 lb ## 0.0900 lb

# 0.0900 lb # 0.0900 lb

## 0.1300 lb ## 0.1300 lb

# 0.1300 lb # 0.1300 lb

# 0.0212 lb # 0.0212 lb

# 0.0212 lb # 0.0212 lb

# 0.0166 lb # 0.0166 lb

# 0.0019 lb # 0.0038 lb

# 0.0128 lb # 0.0128 lb

# 0.0295 lb # 0.0295 lb

# 0.0083 lb # 0.0083 lb

# 0.0083 lb # 0.0083 lb

# 0.0009 lb # 0.0009 lb

# 0.0011 lb # 0.0011 lb

# 0.0096 lb # 0.0192 lb

# 0.0096 lb # 0.0192 lb

# 0.0780 lb # 0.0780 lb

# 0.0026 lb # 0.0026 lb

# 0.0026 lb # 0.0026 lb

# 0.0048 lb # 0.0048 lb

# 3.9200 lb # 3.9200 lb

# 2.1250 lb # 2.1250 lb

# 2.1250 lb # 2.1250 lb

# 0.0202 lb # 2.1250 lb

## 0.0202 lb ## 2.1250 lb

# 0.0008 lb # 0.0384 lb

# 0.5577 lb # 1.6731 lb

# 0.0004 lb # 0.0192 lb

# 0.0007 lb # 0.0021 lb

# 0.0141 lb # 0.0423 lb

# 0.0012 lb # 0.0012 lb

# 0.0014 lb # 0.0014 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0007 lb # 0.0014 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0001 lb # 0.0018 lb

# 1.7000 lb # 1.7000 lb

# 1.7000 lb # 1.7000 lb

# 1.7000 lb # 1.7000 lb

# 1.7000 lb # 1.7000 lb

## 1.7000 lb ## 1.7000 lb

## 0.0000 lb ## 0.0000 lb
# 0.0259 lb # 0.1554 lb

# 0.0210 lb # 0.0630 lb

# 0.0210 lb # 0.0630 lb

# 0.6705 lb # 0.6705 lb

# 0.4605 lb # 0.4605 lb

# 0.4605 lb # 0.4605 lb

# 0.0100 lb # 0.0500 lb

# 0.0200 lb # 0.1600 lb

# 0.0130 lb # 0.0520 lb

# 0.0072 lb # 0.0072 lb

# 0.0072 lb # 0.0072 lb

# 0.0012 lb # 0.0012 lb

# 0.1828 lb # 0.1828 lb

# 0.1704 lb # 0.1704 lb

# 0.1704 lb # 0.1704 lb

# 0.1704 lb # 0.1704 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0011 lb # 0.0022 lb

# 0.0051 lb # 0.0102 lb

# 0.0047 lb # 0.0094 lb

# 0.0004 lb # 0.0008 lb

# 0.0070 lb # 0.0210 lb

# 0.0189 lb # 0.0189 lb

# 0.0189 lb # 0.0189 lb

# 0.0031 lb # 0.0031 lb

# 0.0070 lb # 0.0140 lb

# 0.7618 lb # 0.7618 lb

# 0.7618 lb # 0.7618 lb

# 0.7618 lb # 0.7618 lb

# 0.7618 lb # 0.7618 lb

## 0.7618 lb ## 0.7618 lb

# 0.0070 lb # 0.0210 lb

# 0.0016 lb # 0.0016 lb

# 0.0016 lb # 0.0016 lb

# 0.0004 lb # 0.0004 lb

# 0.0332 lb # 0.0332 lb

# 0.0021 lb # 0.0332 lb

# 0.0021 lb # 0.0332 lb

# 0.0034 lb # 0.0034 lb

# 0.1609 lb # 0.1609 lb

# 0.1609 lb # 0.1609 lb

# 0.1609 lb # 0.1609 lb

# 0.0810 lb # 0.0810 lb

# 0.0774 lb # 0.0774 lb

## 0.0686 lb ## 0.0686 lb

# 0.0049 lb # 0.0686 lb

# 0.0049 lb # 0.0686 lb

## 0.0022 lb ## 0.0088 lb

# 0.0025 lb # 0.0025 lb

# 0.0545 lb # 0.0545 lb

# 0.0545 lb # 0.0545 lb

# 0.0545 lb # 0.0545 lb

# 0.0545 lb # 0.0545 lb

# 0.0070 lb # 0.0210 lb
# 0.1215 lb # 0.1215 lb

# 0.1140 lb # 0.1140 lb

# 0.1140 lb # 0.1140 lb

# 0.1140 lb # 0.1140 lb

# 0.0000 lb # 0.0000 lb

# 0.0075 lb # 0.0075 lb

# 0.0070 lb # 0.0210 lb

# 0.0126 lb # 0.0126 lb

# 0.0126 lb # 0.0126 lb

# 0.0126 lb # 0.0126 lb

# 0.0070 lb # 0.0140 lb

# 0.0239 lb # 0.0239 lb

# 1.3158 lb # 1.3158 lb

# 0.0508 lb # 0.0508 lb

# 0.0508 lb # 0.0508 lb

# 0.0508 lb # 0.0508 lb

# 1.2650 lb # 1.2650 lb

# 1.2650 lb # 1.2650 lb

# 1.2650 lb # 1.2650 lb

# 0.0660 lb # 0.0660 lb

# 0.9250 lb # 0.9250 lb

# 1.0700 lb # 1.0700 lb

# 1.0150 lb # 1.0150 lb

# 0.0112 lb # 0.0336 lb

# 0.0130 lb # 0.0390 lb

# 0.0035 lb # 0.0070 lb

# 0.2010 lb # 0.2010 lb

# 0.1650 lb # 0.1650 lb

# 0.1650 lb # 0.1650 lb

# 0.1650 lb # 0.1650 lb

# 0.0010 lb # 0.0010 lb

# 0.0350 lb # 0.0350 lb

# 0.0070 lb # 0.0280 lb

# 0.0660 lb # 0.0660 lb

# 0.0660 lb # 0.0660 lb

# 0.0660 lb # 0.0660 lb

# 0.0110 lb # 0.0220 lb

# 0.0650 lb # 0.0650 lb

# 0.1400 lb # 0.1400 lb

# 0.1400 lb # 0.1400 lb

# 0.1400 lb # 0.1400 lb

Piece Cost Weight Piece Cost Weight (Total)

(Total)

# 0.1400 lb # 0.1400 lb

# 0.1400 lb # 0.1400 lb

# 0.0168 lb # 0.0168 lb

0.1050 lb ## 0.1050 lb
0.1350 lb ## 0.2700 lb

3.9035 lb ## 3.9035 lb

# 1.1796 lb # 1.1796 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0045 lb # 0.0090 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0430 lb # 0.0430 lb

# 0.0000 lb # 0.0000 lb

# 0.0430 lb # 0.0430 lb

# 0.0430 lb # 0.0430 lb

# 0.0430 lb # 0.0430 lb

# 0.0430 lb # 0.0430 lb

# 0.2540 lb # 0.2540 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.1273 lb # 0.1273 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0141 lb # 0.0141 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0024 lb # 0.0024 lb

# 0.0176 lb # 0.0176 lb

# 0.0237 lb # 0.0237 lb

# 0.0509 lb # 0.0509 lb

# 0.0037 lb # 0.0037 lb

# 0.0000 lb # 0.0000 lb

# 0.0472 lb # 0.0472 lb

# 0.0156 lb # 0.0156 lb

# 0.0000 lb # 0.0000 lb

# 0.1214 lb # 0.1214 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.9124 lb # 1.8248 lb

# 0.6737 lb # 1.3474 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.2387 lb # 0.4774 lb

# 0.0330 lb # 0.0660 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0769 lb # 0.1538 lb

# 0.0003 lb # 0.0003 lb

0.1300 lb ## 0.1300 lb

0.5996 lb ## 0.5996 lb

# 0.3709 lb # 0.3709 lb

# 0.0100 lb # 0.0100 lb

# 0.0100 lb # 0.0100 lb
# 0.0100 lb # 0.0100 lb

# 0.0000 lb # 0.0000 lb

# 0.0100 lb # 0.0100 lb

# 0.0365 lb # 0.0365 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0240 lb # 0.0240 lb

# 0.0125 lb # 0.0125 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0100 lb # 0.0100 lb

# 0.0100 lb # 0.0100 lb

# 0.0100 lb # 0.0100 lb

# 0.0044 lb # 0.0044 lb

# 0.0048 lb # 0.0048 lb

# 0.0032 lb # 0.0032 lb

0.0031 lb ## 0.0031 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

0.0330 lb ## 0.0330 lb

0.0560 lb ## 0.0560 lb

0.0480 lb ## 0.0480 lb

0.2540 lb ## 0.2540 lb


Seconds Operations Parts $$$

V Generator Alternator 

Out??x V Large Bolt, Alt Bracket1 0.32

Out??x V bolt, Medium, Alt Bracket2 0.32

Out??x V Bolt, Small, Alt Bracket1 0.07

Out??x V Bolt, Alternator to bracket, Long2 0.39

Out??x V Bolt, Alternator to bracket, Short1 0.15

Out??x V Sleeve w/coating, Spring Damper1 0.98

Out??x V Sleeve , Spring Damper1 0.02

Out??x V Bolt, Belt Damper, Long1 0.08

Out??x V Bolt, Belt Damper, Short1 0.07

Out??x V Belt, Alt/AC1 2.50

Outx V Tensioner, Belt 5.36

Outx V Tensioner, Base1 139 351 5.76

Outx V Tensioner, Base Cover1 80.4 231 2.39

Outx V Sleeve , Teflon Small2 0.15

Outx V Lock, Tensioner Asm1 0.46

Outx V Lock, Tensioner1

Outx V Sleeve , Teflon, Large1 0.09

Outx V Sleeve , Teflon, Hat, Large1 0.08

Outx V Sleeve , Alternator Mount, Small1 0.21

Outx V Sleeve , Alternator Mount, Large1 1.41

Outx V Tensioner, Pulley Asm2 0.16

Outx V Tensioner, Pulley2 4.42

Outx V Tensioner, Pulley Bearing2 2.70

Outx V Tensioner, Pulley Cover2 0.22

Outx V Tensioner, Bolt1 0.18

Outx V Tensioner, Pulley Bolt2 0.20

Outx V Tensioner, Label1 0.10

Outx V Bolt Tensioner1 0.19

Outx V O-Ring, Tensioner1 0.08

Outx V Washer, Tensioner, 11 0.01

Outx V Washer, Tensioner, 21 0.01

Outx V Washer, Tensioner, Cover Washer1 0.09

Outx V Belt Tensioner Spring Asm. 0.59

Outx V Spring, Belt Tensioner1 1.20

Outx V Top Base, Belt Tensioner1 0.52

Outx V Shaft, Belt Tensioner1 0.39

Outx V Bottom Base, Belt Tensioner1 0.45

Outx V Sleeve, Shaft, Belt Tensioner1 0.12

Outx V Sleeve , Teflon, Belt Tensioner1 0.14

Outx V Retainer Clip, Belt Tensioner Spring1 0.02

Outx V Shaft Seal, Belt Tensioner Spring1 0.02

Outx V Valve, Belt Tensioner Spring1 0.09

Outx V Shaft Spring, Belt Tensioner Spring1 0.05

Outx V Pulley Asm, Starter Generator 0.10

Outx V Insert Pulley Asm, Starter Generator1 61.00 24.00 1.00 1.06

Outx V Pulley Base Asm, Starter Generator1 2.43

Outx V Bracket Alternator1 123.10 49.00 1.00 12.74
Out?? V Alternator, HV Wire Asm.

Out??x V HV Wire, Black1 5.36

Out??x V HV Wire, Red1 6.19

Out??x V HV Wire, White1 5.82

Out??x V Bolt, HV Wire to Alternator3 0.15

Out??x V Bolt, Large Wire to Alt3 0.06

Out??x V Rubber Insert, Under Cover2 0.06

Out??x V Cover, 36V Wires, Alternator1 0.13

Out??x V Tape, 2 Sided, 36V Wires, Alternator1 0.02

Out??x V Bolt, Cover, Alternator Wires4 0.18

Out??x V Retaining Bracket, 36V Wires1 0.21

Out??x V Bolt, Bracket, Back of Alt/Gen2 0.1

Out??x V Clamp, 3 HV Wires to Alt1 0.23

Out??x V Bracket, For 3 HV Wire Clamp1 0.77

Out??x V Push Pin Bracket, For 3 HV Wire Clamp, 1 0.03

Out??x V Bolt, Clamp 3 HV wires1 0.04

D V Starter Generator Asm.

1 1597 706 239 11.18

x V Bolt Starter Generator, M5 x 806 0.93

x V Bolt Starter Generator, M5 x 153 0.06

x

V Duckbill Breather, Starter Generator 

Internal Regulator Control

1

0.03

x V Nut, Starter Generator, Pulley, M51 0.11

x V Washer, Starter Generator, Pulley1 0.15

x V Bolt Starter Generator, M5 x 153 0.06

x V Bolt Starter Generator, M5 x 152 0.04

x V Bolt Starter Generator, M4 x 82 0.05

x

V Dust Seal, Starter Generator, Internal 

Regulator

1

0.14

x V Brush Cover, Starter Generator, Internal Regulator 1 0.14

V Boot, Starter Generator, 3 Phase 

x Terminal

3

0.11

x

V Grommet, Starter Generator, Internal 

Regulator W

1

0.01

D1 V Internal Regulator Asm, Starter Generator 1.08 x V Anti-Crush Sleeve PEB mid 5 0.05 x V 4 Pin Terminal Strip 1 0.20 x

V Base Gasket, Starter Generator, 

Internal Regulator

1

0.06

x V Brush Spring2 0.08

x V Regulator Brush Asm.2 0.22

V Regulator Brush

2

V Copper Wire - Brushes

2

x V Bolt Starter Generator, M5 x 153 0.06

x

V Bearing Retainer, Starter Generator, 

Front Bearing

1

0.62

x

V Bearing, Starter Generator, Rotor Front1

1.52

x V Bolt Starter Generator, M6 x 184 0.12

D2

V Resolver Motor Sensor Asm, Starter 

Generator

1

0.91
V Resolver Winding Asm, Motor Sensor Asm

1 0.78

x V Resolver Harness Asm, Motor Sensor Asm1 1.12

x V Resolver Core Plate, Motor Sensor Asm, Stamped 14 1.22 x V Wire, Motor Sensor, Starter Gen 4 0.26 x

V Bracket, Starter Generator, Resolver 

Motor Sensor

1

0.27

x V Bolt Starter Generator, M5 x 153 0.06

V Terminal Block Asm, Starter Generator, 3 Phase T 1 3.08

x V Brass Threaded Insert Small5 0.25

x V Brass Threaded Insert Large8 0.64

x V Grommet, Starter Generator, Internal Regulator W 1 0.06 x V Base Gasket, Starter Generator, Internal Regulat 1 0.06 x

V Bracket, Starter Generator, Electrical 

Harness

1

0.10

D4

V Resolver Motor Armature Asm, Starter 

Generator

1

1.05

c V Resolver Core Plate, Starter Gen, Stamped16 x V Nut, Starter Generator, M5 1 0.02 x V Washer, Starter Generator, M6 Shim 1 0.01

D5

V Cover Asm, Starter Generator, 

Resolver Motor Sensor

1

0.26

x V Bolt Starter Generator, M5 x 153 0.06

x

V Label, Starter Generator, Resolver 

Motor Sensor

1

0.05

x

V Seal, Starter Generator, Resolver 

Motor Sensor

1

0.07

E

x V Housing, Starter Generator, Front1 123.10 43.00 1.00 5.40

x V Housing, Starter Generator, Rear1 232.80 108.00 1.00 9.65

x V Sleeve Bearing Overmolded1

V Cover, Starter Generator, Internal 

x Regulator

1

124.10 44.00 1.00 4.24

F V Stator Asm, Starter Generator

1

V Stator Asm, Starter Generator

1 15.92

x

 V Insulator Sleeve, Stator Asm, Starter 

Gen, Large 

2

0.02

x V Stater Core Plate, Starter Gen, 105 12.16 x V Insulator, Cavity, Starter Gen 48 5.95 x V Insulator, Closeout, Starter Gen 48 2.98 x V Wire, Stator, Starter Gen 3 5.16 x V Insulator Sleeve, Starter Gen, 3 0.03 x V Terminal, Starter Gen, Stator 3 0.30 x V Temp Sensor Asm, Starter 1 0.39 x V Temp Sensor Wire, Starter 2 0.03 x V Eyelet Terminal, Starter Gen, 2 0.04 x V Heat Shrink Tube, Starter Gen, 1 0.01 x

 V Heat Shrink Tube, Weather Pack, 

Stator Temp Sen 

2

0.01

x

 V Heat Shrink Tube, Starter Gen, Stator 

Temp Senso 

2

0.02

x V Insulator Sleeve, Starter Gen, 2 0.02
x V Thermocouple, Starter Gen, 

1 0.30

x V Thermocouple Leads, Starter 1

x V Insulator String, Starter Gen, 16 0.08

G V Rotor & Slip Ring Asm 3.42

G1 V Rotor & Core Asm, Starter Generator1 4.03

x V Shaft, Starter Gen, Rotor Asm1 2.50

x V Pole, Starter Gen, Rotor Asm2 8.00

x V Winding Asm, Starter Generator, Rotor1 2.27

x V Winding Bobbin, Starter Gen, Rotor Asm1 0.29

x V Wire, Rotor, Starter Gen1 9.50

x V Tape, Rotor, Starter Gen, Cloth Type1 0.20

x V Magnet Asm, Starter Generator, Rotor 16 2.59 x V Magnet, Starter Generator, 16 7.84 x V Magnet Cover, Starter Gen, 16 0.45 x V Fan, Front, Starter Gen, Rotor Asm 1 0.17 x V Fan, Rear, Starter Gen, Rotor Asm 1 0.11 x V Bearing Spacer, Starter Gen, Front Bearing1 0.57

V Winding to Slipring Connector, Starter Gen, Roto 1

x V Terminal, Overmold, Starter Gen, Rotor, Copper 2 0.06 x V Base, Slipring Connector, Starter Gen, Rotor, Ma 1 1.55

G2 V Slip Ring Asm, Starter Gen, Rotor1

x V Slipring Base, Starter Gen, Rotor1 0.17

x V Wire, Red, Rotor, Starter Gen1 0.08

x V Wire, Black, Rotor, Starter Gen1 0.08

x V Slipring, Starter Gen, Rotor, Copper1 0.30

x V Bearing, Starter Gen, Rotor Rear1 1.01

x V Bearing Retainer, Starter Gen, Rear Bearing1 0.03 x V Nut, Starter Gen, M6 1 0.04 x

 V Bolt, Starter Gen, Bearing Retainer, 

M5 x 15 

3

0.06

x V Pulley Asm, Starter Generator 0.10 x V Insert Pulley Asm, Starter Generator 1 61.00 24.00 1.00 1.06 x V Pulley Base Asm, Starter Generator 1 2.43

135.38
441.00 2138.00 925.00 243.00 138.97
???/ machined

PIA Tensioner Asm

See Below

See Below

See Below
Built in 4 Pin Sealed Connector, 2 supports/springs, 3 bushings/ 2 contacts

PIA

PIA
PIA

PIA

43.42 88.74
45.32

??
Page: 1 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification:

System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor Annual Component Volume: Shipping Method:

Component Description: Compressor Assembly - Air Conditioning Part Number: 120301-N0602-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

A Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

Costs Broken Out In

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS TOTAL COSTS TOOLING & INVESTMENT

Electrically Versus Mechanically Driven Air Conditioning Compressor

MARK-UP COSTS Manufacturing Costs 

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

B Purchase Part - High Impact Item (Full Cost Mapping)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 2 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification:

System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor Annual Component Volume: Shipping Method:

Component Description: Compressor Assembly - Air Conditioning Part Number: 120301-N0602-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

Costs Broken Out In

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS TOTAL COSTS TOOLING & INVESTMENT

Electrically Versus Mechanically Driven Air Conditioning Compressor

MARK-UP COSTS Manufacturing Costs 

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

C Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

2 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

3 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

4 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

5 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

6 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

7 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

8 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

9 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

10 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

11 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

12 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

13 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

14 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

15 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

16 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

17 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

18 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

19 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

20 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

21 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

22 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

23 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

24 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

25 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

26 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

27 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

28 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

29 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

30 0 ##### 0 1 1 0.000 #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A $0.00 $0.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 3 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification:

System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor Annual Component Volume: Shipping Method:

Component Description: Compressor Assembly - Air Conditioning Part Number: 120301-N0602-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

Costs Broken Out In

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS TOTAL COSTS TOOLING & INVESTMENT

Electrically Versus Mechanically Driven Air Conditioning Compressor

MARK-UP COSTS Manufacturing Costs 

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

D Purchase Part - Commodity ( Value taken from Purchase Part Database)

Supplier 

Account 

Cost

Purchase 

Price/ 

Unit

Purchase 

Price Net, 

PIA

Purchase 

Price Net, 

End Item

1 0 $0.00 $0.00 $0.00 $0.00 $0.00

2 0 $0.00 $0.00 $0.00 $0.00 $0.00

3 0 $0.00 $0.00 $0.00 $0.00 $0.00

4 0 $0.00 $0.00 $0.00 $0.00 $0.00

5 0 $0.00 $0.00 $0.00 $0.00 $0.00

6 0 $0.00 $0.00 $0.00 $0.00 $0.00

7 0 $0.00 $0.00 $0.00 $0.00 $0.00

8 0 $0.00 $0.00 $0.00 $0.00 $0.00

9 0 $0.00 $0.00 $0.00 $0.00 $0.00

"S"=Indicates Component is Supplied directly to T1 or OEM for Final or SubAssembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to 

T1 or OEM for Final or Sub-Assembly. In addition component material cost is 

accounted for in T1 quote sheet. Thus component cost will only be included for 

Mark-up Calculations.

"Alpha-Numeric Character" = Indicates purchase parts are brought in by T2/T3 

Supplier for Subassembly. 9 0 $0.00 $0.00 $0.00 $0.00 $0.00

10 0 $0.00 $0.00 $0.00 $0.00 $0.00

11 0 $0.00 $0.00 $0.00 $0.00 $0.00

12 0 $0.00 $0.00 $0.00 $0.00 $0.00

13 0 $0.00 $0.00 $0.00 $0.00 $0.00

14 0 $0.00 $0.00 $0.00 $0.00 $0.00

15 0 $0.00 $0.00 $0.00 $0.00 $0.00

16 0 $0.00 $0.00 $0.00 $0.00 $0.00

17 0 $0.00 $0.00 $0.00 $0.00 $0.00

18 0 $0.00 $0.00 $0.00 $0.00 $0.00

19 0 $0.00 $0.00 $0.00 $0.00 $0.00

20 0 $0.00 $0.00 $0.00 $0.00 $0.00

21 0 $0.00 $0.00 $0.00 $0.00 $0.00

22 0 $0.00 $0.00 $0.00 $0.00 $0.00

23 0 $0.00 $0.00 $0.00 $0.00 $0.00

24 0 $0.00 $0.00 $0.00 $0.00 $0.00

25 0 $0.00 $0.00 $0.00 $0.00 $0.00

26 0 $0.00 $0.00 $0.00 $0.00 $0.00

27 0 $0.00 $0.00 $0.00 $0.00 $0.00

28 0 $0.00 $0.00 $0.00 $0.00 $0.00

29 0 $0.00 $0.00 $0.00 $0.00 $0.00

30 0 $0.00 $0.00 $0.00 $0.00 $0.00

Material

$0.00

Material Labor Burden TMC Scrap SG&A Profit ED&T Total 

Mark-up $0.00

T1 or OEM Total Manufacturing Cost: $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00

T1 or OEM Mark-Up Rates: ----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A

Supplier for Subassembly.

3

1

Notes: 

T1 or OEM Mark-Up Rates: a) Items 1,2, & 3 must a----- ----- ----- ----- #N/A #N/A #N/A #N/A #N/A

(SAC) &T1 or OEM Mark-Up Values: 0.00 ----- ----- ----- #N/A #N/A #N/A #N/A #N/A

Base Cost Impact to Vehicle: $0.00 $0.00 $0.00 $0.00 #N/A #N/A #N/A #N/A #N/A #N/A $0 $0

Packaging Cost: $0.00

Net Cost Impact to Vehicle: #N/A

a) Items 1,2, & 3 must a

Reference Packaging Database for Additonal Infromation

Maximum Pallet Stack Height = 100"

Pallet Options

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 4 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level: OEM Operating Pattern (Weeks/Year): OEM Plant Location:

Vehicle Class: Mid to Large Size Passenger Vehicle, 4-6 Passengers Annual Engine Volume (CPV): Supplier Plant Location:

Study Case#: N0602 (N = New, 06 = Technology Package, 02 = Vehicle Class ) Components per Engine: OEM/T1 Classification:

System Description: 2010 Ford Fusion, HEV, Electrically Driven Air Conditioning Compressor Annual Component Volume: Shipping Method:

Component Description: Compressor Assembly - Air Conditioning Part Number: 120301-N0602-01 Weekly Component Volume: Packaging Specification:

Component Quote Level: Estimated Product Life: Production Year: 2008/2009

Item 

Reference #

Part Description Part Number

QTY Per Assembly

Primary Process 

Description

OEM/Supplier 

Classification

Material 

Specification

Labor 

Classification

Burden

Classification

Finished Pieces Per Hour

Number of Operators

Number of Lines

Parallel Processing

Multiplier

Material Usage "lbs"

Material 

Cost 

$/lb

(DB)

Labor 

Rate

$/Hour

(DB)

Burden 

Rate

$/Hour

(DB)

Applied 

Burden 

Rate 

$/Hour

Material 

Cost Labor/ Part Burden/ Part

Total 1 =

Material + Labor + Burden

End 

Item 

Scrap 

Rate

(DB)

SG&A 

Rate

(DB)

Profit 

Rate

(DB)

ED&T/ 

R&D 

Rate

(DB)

Total 

Markup 

Rate

Total 

Markup 

Cost

Total 2 =

Total 1 + Total Mark-up

Total 3 =

Total 2 * Qty per Ass'y

Tooling Assumptions

"x1000 "

Investment Assumptions

"x1000 "

Material

Costs Broken Out In

GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION MANUFACTURING RATES MANUFACTURING COSTS TOTAL COSTS TOOLING & INVESTMENT

Electrically Versus Mechanically Driven Air Conditioning Compressor

MARK-UP COSTS Manufacturing Costs 

9,574

10

North America

North America

FOB Ship Point

47

450,000

1

450,000

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Full Quote Modification Quote Differential Quote (Quote Summary includes costing for both Technology Packages)

Packaging 

Cost per 

Piece

Total 

Amount

Lump Sum 

Payment 

(%)

Total # of 

Pieces

Number of 

Months

Interest 

Rate

Cost per Pallet /Rack

Total Number of Pallets/

Racks Required

Number of Parts per Pallet/

Rack

Supplier, Customer and Intransit Inventory

Requirements (Weeks)

Supplier, Customer and Intransit Inventory

Requirements (Parts)

Rack/Pallet Investment Amortization: $0.000 $0 0.00% 2,250,000 60 5.00% $0 58 1000 6 57447

Packaging 

Cost per 

Piece

Tier Pad 

Price Per

Tier Pads 

Pallet/Rack

Divider Pads, 

Price Per

Divider Pads 

Pallet/Rack

Other #1 

Packaging 

Price Per

Other #1 

Pads 

Pallet/Rack

Other #2 

Packaging 

Price Per

Other #2 

Pads 

Pallet/Rack

Other #3 

Packaging, 

Price Per

Other #3 

Pads 

Pallet/Rack

Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

PACKAGING CALCULATIONS: 

Packaging Type:

Part Size:

Parts/Layer:

Number of Layers:

Pallet Options

Option1: 48"(122cm)x45"(114cm)x34"(86cm)

Investment $200 US funds (Mike S.)

Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike 

S. 020909)

Investment $20K for tool

Piece Price, 6" Pallet Base $100/Base

Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm)

Package: 7 Layers of 6 on single Pallet Base.

Cost per Tote: $75/Tote Expendable Packaging in Piece Cost: $0.00 $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0

Packaging Cost Total: $0.000

Cost per Tote: $75/Tote

Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)

Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.)

ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00

Returnable Dividers For Option 1 Pallet - 8 Cells (2x4)xHeight of Pallet, =$20.00

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 5 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Gross Mark-up Costs x Quantity Process Information

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Projected Operating Pattern

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Minimum Calculated Cycles Time Project Process Requirement

Purchase Part - High Impact Item (Full Cost Mapping)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 6 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Gross Mark-up Costs x Quantity Process Information

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Projected Operating Pattern

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Minimum Calculated Cycles Time Project Process Requirement

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! #DIV/0! 85% 0 #DIV/0! #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 5 2 10 100 47 4700 0 #DIV/0! 85% 0 #DIV/0! - - - - 1.0 1.0

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 7 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Purchase Part - Commodity ( Value taken from Purchase Part Database)

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Gross Mark-up Costs x Quantity Process Information

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Projected Operating Pattern

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Minimum Calculated Cycles Time Project Process Requirement

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

Labor Burden TMC Scrape SG&A Profit ED&T Mark-up 

Total

$0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00

$0.00

2

Notes: 

a) Items 1,2, & 3 must all equal same value otherwise there is a computation error.

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 8 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Labor Burden

Total Mfg'ing Cost

(Component/ Assembly)

End Item 

Scrap SG&A Profit ED&TR&D

Total Markup Cost

(Component/ Assembly)

Process & Equipment Assumptions Tool, Fixture and Gauge Assumptions Days/

Week

Shifts./ 

Day

Hrs./ 

Shift

Hrs./ 

Wk

Wks./ 

Yr.

Hrs./ 

Yr.

Pcs../ Hr. (100% Eff..)

Cycle Time/Operation

"Sec."

Efficiency %

Pcs../ Hr.

@ Stated Efficiency

Cycle Time/Operation @

Stated Efficiency "Sec."

Lean Design Calculation

for Complete Process

Time "Sec."

Parallel

Operations/Machine or

Stations/Line

Piece/Cycle/Machine

Tack Time/Machine/Cycle

"Seconds"

Multiplier, If Required for

Parallel Processing

(1=Nothing)

Number of Equivalent

Machines Required

Gross Mark-up Costs x Quantity Process Information

Costs Broken Out Into Categories with Quantity per Assembly Taken into Account

Projected Operating Pattern

MANUFACTURING ASSUMPTIONS

Manufacturing Costs x Quantity Minimum Calculated Cycles Time Project Process Requirement

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 9 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - High Impact Item (Full Cost Mapping)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 10 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

#DIV/0! #DIV/0! -

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 11 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Purchase Part - Commodity ( Value taken from Purchase Part Database)

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Page: 12 of 12 Manufacturing Assumption and Quote Summary Print Date:8/21/2012

DRAFT

Technology Level:

Vehicle Class:

Study Case#:

System Description:

Component Description:

Component Quote Level:

Reference #

Part Description Part Number

GENERAL COMPONENT INFORMATION

1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Resulting Pieces/Hour

Resulting Cycle Time/

Part

"Sec.

Total Number of Direct

Operators

File:09000064810e7549.xls

EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL

Form Author: G. Kolwich

(248)373-6000 Ext. 2411
Indented Bill of Materials

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Bracket, Alternator V Bracket, 1 Alternator

1 V Bracket, Alternator V Bracket, 1 # 4.6350 lb

AlternatorWashed

2 V Bracket, Alternator V Bracket, 1 # 4.6350 lb

AlternatorMachined

3 V Bracket, Alternator V Bracket, 1 ## 4.6350 lb

AlternatorTrimed

4 V Bracket, Alternator V Bracket, 1 #

Alternator-Die 

Cast

0 V Large Bolt, Alt Bracket V Large Bolt, 1 Commodity # 0.1790 lb

Alt Bracket Pricing

0 V bolt, Medium, Alt Bracket V bolt, Medium, 2 Commodity # 0.0820 lb

Alt Bracket Pricing

0 V Bolt, Small, Alt Bracket V Bolt, Small, 1 Commodity # 0.0570 lb

Alt Bracket Pricing

0 V Alternator, HV Wire Asm. V Alternator, 1 # 23.0800 lb

HV Wire Asm.

1 V Starter Generator Asm V Starter 1 # 19.4516 lb

Generator Asm

2 V Starter Generator V Starter 1 # 18.0459 lb

Generator

3 V Housing, Starter Gen, Front V Housing, 1 Aluminum Die ## 1.1650 lb

Starter Gen, Cast

Front

4 V Housing, Starter Gen, Front V Housing, 1 Aluminum Die #

Starter Gen, Cast

Front, Washed

5 V Housing, Starter Gen, Front V Housing, 1 Aluminum Die #

Starter Gen, Cast

Front, 

Machined

Design Profit®

Page 1 of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost

V Housing, Starter Gen, Front V Housing, Aluminum Die #

Starter Gen, Cast

Front, Trim

7 V Housing, Starter Gen, Front V Housing, 1 Aluminum - 380
Starter Gen, 

Front, Die Cast

3 V Bearing, Starter Gen, Rotor V Bearing, 1 Commodity ## 0.2400 lb

Front Starter Gen, Pricing

Rotor Front

3 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 ## 0.1101 lb

Gen, Front Bearing Retainer, 

Starter Gen, 

Front Bearing

4 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 #

Gen, Front Bearing Retainer, 

Starter Gen, 

Front 

Bearing-Mac

5 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 #

Gen, Front Bearing Retainer, 

Starter Gen, 

Front 

Bearing-Sta

6 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 #

Gen, Front Bearing Retainer, 

Starter Gen, 

Front 

Bearing-Mat

3 V Bolt, Starter Gen, Bearing V Bolt, Starter 3 Commodity ## 0.0074 lb

Retainer, M5 x 15 Gen, Bearing Pricing

Retainer, M5 x 

#

3 V Rotor & Slipring Asm, V Rotor & 1 ## 8.4850 lb

Starter Generator Slipring Asm, 

Starter 

Generator

4 V Rotor & Core Asm, Starter V Rotor & Core 1 #

Generator Asm, Starter 

Generator

5 V Magnet Asm, Starter V Magnet Asm, # #

Generator, Rotor Starter 

Generator, 

Rotor

Design Profit®

Page 2 of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost

V Magnet, Starter Generator, V Magnet, Commodity #

Rotor Starter Pricing

Generator, 

Rotor

6 V Magnet Cover, Starter Gen, V Magnet 1 Steel - 1008 #

Stamping Cover, Starter 

Gen, Stamping

5 V Fan, Front, Starter Gen, V Fan, Front, 1 Steel - 1008 #

Rotor Asm Starter Gen, 

Rotor Asm

5 V Fan, Rear, Starter Gen, V Fan, Rear, 1 Steel - 1008 #

Rotor Asm Starter Gen, 
Rotor Asm

4 V Bearing Spacer, Starter V Bearing 1 Steel - 1008 #

Gen, Front Bearing Spacer, Starter 

Gen, Front 

Bearing

4 V Winding to Slipring V Winding to 1 #

Connector, Starter Gen, Roto Slipring 

Connector, 

Starter Gen, 

Roto

4 V Slipring Asm, Starter Gen, V Slipring 1 #

Rotor Asm, Starter 

Gen, Rotor

4 V Bearing, Starter Gen, Rotor V Bearing, 1 Commodity #

Rear Starter Gen, Pricing

Rotor Rear

4 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 #

Gen, Rear Bearing Retainer, 

Starter Gen, 

Rear Bearing

4 V Nut, Starter Gen, M6 V Nut, Starter 1 Commodity #

Gen, M6 Pricing

3 V Stator Asm, Starter V Stator Asm, 1 ## 3.9200 lb

Generator Starter 

Generator

4 V Stator Core Asm, Starter V Stator Core 1 #

Generator Asm, Starter 

Generator

5 V Stator Core Asm, Starter V Stator Core 1 Steel - 1018 #

Gen, Stacked Asm, Starter 

Gen, Stacked

Design Profit®

Page 3 of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost

V Stator Core Plate, Starter V Stator Core Steel - 1018 #

Gen, Stamped Plate, Starter 

Gen, Stamped

7 V Stator Core Plate, Starter V Stator Core 1 Steel - 1018

Gen, Steel Plate, Starter 

Gen, Steel

4 V Insulator, Cavity, Starter V Insulator, # Nylon 6/6 #

Gen Cavity, Starter 

Gen

4 V Wire, Stator, Starter Gen V Wire, Stator, 3 Commodity #

Starter Gen Pricing

4 V Insulator, Closeout, Starter V Insulator, # Nylon 6/6 #

Gen Closeout, 

Starter Gen

4 V Insulator Sleeve, Starter V Insulator 3 Commodity #

Gen, Stator Asm Sleeve, Starter Pricing

Gen, Stator 

Asm

4 V Terminal, Starter Gen, Stator V Terminal, 3 Commodity #

Asm Starter Gen, Pricing

Stator Asm
4 V Insulator Sleeve, Stator Asm, V Insulator 1 Commodity #

Starter Gen, Large Sleeve, Stator Pricing

Asm, Starter 

Gen, Large

4 V Temp Sensor Asm, Starter V Temp 1 #

Gen, Stator Sensor Asm, 

Starter Gen, 

Stator

5 V Temp Sensor Wire, Starter V Temp 2 #

Gen, Stator Asm Sensor Wire, 

Starter Gen, 

Stator Asm

5 V Eyelet Terminal, Starter Gen, V Eyelet 2 #

Stator Temp Sensor Terminal, 

Starter Gen, 

Stator Temp 

Sensor

5 V Heat Shrink Tube, Starter V Heat Shrink 2 Commodity #

Gen, Stator Temp Senso Tube, Starter Pricing

Gen, Stator 

Temp Senso

Design Profit®

Page 4 of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Insulator Sleeve, Starter V Insulator 2 Commodity #

Gen, Stator Asm Sleeve, Starter Pricing

Gen, Stator 

Asm

5 V Thermocouple, Starter Gen, V 1 #

Stator Asm Thermocouple, 

Starter Gen, 

Stator Asm

6 V Thermocouple Leads, V 1 #

Starter Gen, Stator Asm Thermocouple 

Leads, Starter 

Gen, Stator 

Asm

6 V Heat Shrink Tube, Starter V Heat Shrink 1 Commodity #

Gen, Stator Temp Senso Tube, Starter Pricing

Gen, Stator 

Temp Sen-1

5 V Heat Shrink Tube, Weather V Heat Shrink 2 Commodity #

Pack, Stator Temp Sens Tube, Weather Pricing

Pack, Stator 

Temp Sen

4 V Insulator String, Starter Gen, V Insulator # Commodity #

Stator Asm String, Starter Pricing

Gen, Stator 

Asm

3 V Housing, Starter Gen, Rear V Housing, 1 Aluminum Die ## 1.7000 lb

Starter Gen, Cast

Rear

4 V Housing, Starter Gen, Rear V Housing, 1 Aluminum Die #

Starter Gen, Cast
Washed

5 V Housing, Starter Gen, Rear V Housing, 1 Aluminum Die #

Starter Gen, Cast

Machined

6 V Housing, Starter Gen, Rear V Housing, 1 Aluminum Die #

Starter Gen, Cast

Trim

7 V Housing, Starter Gen, Rear V Housing, 1 Aluminum - 380

Starter Gen, Die 

Cast

3 V Bolt, Starter Gen, M5 x 80 V Bolt, Starter 6 Commodity ## 0.0259 lb

Gen, M5 x 80 Pricing

Design Profit®

Page 5 of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Boot, Starter Generator, 3 V Boot, Starter 3 SBR ##

Phase Terminal Generator, 3 

Phase 

Terminal

4 V Boot, Starter Generator, 3 V Boot, Starter 1 SBR #

Phase Terminal Generator, 3 

Phase 

Terminal-Materi

3 V Terminal Block Asm, V Terminal 1 Polyphenylene ## 0.6705 lb

Starter Generator, 3 Phase T Block Asm, Sulfide (PPS)

Starter 

Generator, 3 

Phase T

4 V Terminal Block Asm, V Terminal 1 Polyphenylene #

Starter Generator, 3 Phase T Block Asm, Sulfide (PPS)

Starter 

Generator, 3 

Phase-P

5 V Terminal Block Asm, Starter V Terminal 1 Polyphenylene #

Generator, 3 Phase T Block Asm, Sulfide (PPS)

Starter 

Generator, 3 

Phase-M

4 V Brass Threaded Insert Small V Brass 4 Brass #

Threaded Insert 

Small

4 V Brass Threaded Insert Large V Brass 4 Brass #

Threaded Insert 

Large

3 V Bolt, Starter Gen, M6 x 18 V Bolt, Starter 4 Commodity ## 0.0130 lb

Gen, M6 x 18 Pricing

3 V Grommet, Starter V Grommet, 1 SBR ## 0.0072 lb

Generator, Internal Regulator Starter 

W Generator, 

Internal 

Regulator W

4 V Grommet, Starter Generator, V Grommet, 1 SBR #

Internal Regulator W Starter 

Generator, 
Internal 

Regulator-M

Design Profit®

Page 6 of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Base Gasket, Starter V Base 1 FOAM ##

Generator, Internal Regulat Gasket, Starter RUBBER

Generator, 

Internal 

Regulat

4 V Base Gasket, Starter V Base Gasket, 1 FOAM #

Generator, Internal Regulat Starter RUBBER

Generator, 

Internal Regul-1

3 V Internal Regulator Asm, V Internal 1 Polyphenylene ## 0.1704 lb

Starter Generator Regulator Sulfide (PPS)

Asm, Starter 

Generator

4 V Internal Regulator Asm, V Internal 1 Polyphenylene #

Starter Generator Regulator Sulfide (PPS)

Asm, Starter 

GeneratorMold

5 V 4 Pin Terminal Strip V 4 Pin 1 Commodity #

Terminal Strip Pricing

5 V Internal Regulator Asm, V Internal 1 Polyphenylene #

Starter Generator Regulator Asm, Sulfide (PPS)

Starter 

GeneratorMateri

4 V Anti-Crush Sleeve PEB mid V Anti-Crush 5 Commodity #

housing Sleeve PEB Pricing

mid housing

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity ## 0.0070 lb

Gen, M5 x 15 Pricing

3 V Brush Cover, Starter V Brush Cover, 1 PBT ## 0.0189 lb

Generator, Internal Regulat Starter 

Generator, 

Internal 

Regulat

4 V Brush Cover, Starter V Brush Cover, 1 PBT #

Generator, Internal Regulat Starter 

Generator, 

Internal Regul-1

3 V Dust Seal, Starter V Dust Seal, 1 PBT ## 0.0031 lb

Generator, Internal Regulator Starter 

Generator, 

Internal 

Regulator

Design Profit®

Page 7 of12
Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Dust Seal, Starter Generator, V Dust Seal, 1 Commodity #

Internal Regulator Starter Pricing

Generator, 

Internal 

Regulat3 V Bolt, Starter Gen, M4 x 8 V Bolt, Starter 2 Commodity ## 0.0070 lb

Gen, M4 x 8 Pricing

3 V Cover, Starter Gen, Internal V Cover, 1 Aluminum Die ## 0.7618 lb

Regulator Starter Gen, Cast

Internal 

Regulator

4 V Cover, Starter Gen, Internal V Cover, 1 Aluminum Die #

Regulator Starter Gen, Cast

Internal 

RegulatorWashed

5 V Cover, Starter Gen, Internal V Cover, 1 Aluminum Die #

Regulator Starter Gen, Cast

Internal 

RegulatorMachined

6 V Cover, Starter Gen, Internal V Cover, 1 Aluminum Die #

Regulator Starter Gen, Cast

Internal 

RegulatorTrimmed

7 V Cover, Starter Gen, Internal V Cover, Starter 1 Aluminum - 380

Regulator Gen, Internal 

Regulator-Die 

Cast

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity ## 0.0070 lb

Gen, M5 x 15 Pricing

3 V Duckbill Breather, Starter V Duckbill 1 SBR ## 0.0016 lb

Gen, Internal Reg Cov Breather, 

Starter Gen, 

Internal Reg 

Cov

4 V Duckbill Breather, Starter V Duckbill 1 SBR #

Gen, Internal Reg Cov Breather, 

Starter Gen, 

Internal Reg 

C-M

Design Profit®

Page 8 of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

3 V Washer, Starter Gen, M6 V Washer, 1 Commodity ##

Shim Starter Gen, M6 Pricing
Shim

3 V Resolver Motor Armature V Resolver 1 Steel - 1018 ## 0.0332 lb

Asm, Starter Gen Motor 

Armature Asm, 

Starter Gen

4 V Resolver Core Plate, Starter V Resolver # Steel - 1018 #

Gen, Stamped Core Plate, 

Starter Gen, 

Stamped

5 V Resolver Core Plate, Starter V Resolver 1 Steel - 1018 #

Gen, Steel Core Plate, 

Starter Gen, 

Steel

3 V Nut, Starter Gen, M5 V Nut, Starter 1 Commodity ## 0.0034 lb

Gen, M5 Pricing

3 V Resolver Motor Sensor V Resolver 1 ## 0.1609 lb

Asm, Starter Gen Motor Sensor 

Asm, Starter 

Gen

3 V Bracket, Starter Gen, V Bracket, 1 Steel - 1008 ## 0.0545 lb

Resolver Motor Sensor Starter Gen, 

Resolver 

Motor Sensor

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity ## 0.0070 lb

Gen, M5 x 15 Pricing

3 V Cover Asm, Starter Gen, V Cover Asm, 1 Steel - 1008 ## 0.1215 lb

Resolver Motor Starter Gen, 

Resolver 

Motor

4 V Cover Asm, Starter Gen, V Cover Asm, 1 Steel - 1008 #

Resolver Motor-Wash Starter Gen, 

Resolver 

Motor-Wash

5 V Cover Asm, Starter Gen, V Cover Asm, 1 Steel - 1008 #

Resolver Motor-Stamping Starter Gen, 

Resolver 

MotorStamping

Design Profit®

Page 9 of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost

V Cover Asm, Starter Gen, V Cover Asm, Steel - 1008 #

Resolver Motor-Stamping Starter Gen, 

Resolver 

Motor-StampinM

4 V Label - Cover Asm. V Label - Cover 1 #

Asm.

4 V Seal - Cover Asm. V Seal - Cover 1 SBR #

Asm.

5 V Seal - Cover Asm. V Seal - Cover 1 SBR #
Asm.-Material

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity ## 0.0070 lb

Gen, M5 x 15 Pricing

3 V Bracket, Starter Gen, Elect V Bracket, 1 Steel - 1008 ## 0.0126 lb

Harness Starter Gen, 

Elect Harness

4 V Bracket, Starter Gen, Elect V Bracket, 1 Steel - 1008 #

Harness Starter Gen, 

Elect 

HarnessStamping

5 V Bracket, Starter Gen, Elect V Bracket, 1 Steel - 1008 #

Harness Starter Gen, 

Elect 

HarnessStamping-Mat

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 2 Commodity ## 0.0070 lb

Gen, M5 x 15 Pricing

2 V Washer, Starter Gen, Pulley V Washer, 1 Commodity # 0.0239 lb

Starter Gen, Pricing

Pulley

2 V Pulley Asm, Starter V Pulley Asm, 1 # 1.3158 lb

Generator Starter 

Generator

3 V Insert Pulley Asm, Starter V Insert Pulley 1 Stainless Steel ## 0.0508 lb

Generator Asm, Starter #

Generator

4 V Insert Pulley Asm, Starter V Insert Pulley 1 Stainless Steel #

Generator Asm, Starter #

GeneratorMachined

Design Profit®

Page # of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Insert Pulley Asm, Starter V Insert Pulley 1 Stainless Steel #

Generator Asm, Starter #

GeneratorMaterial

3 V Pulley Base Asm, Starter V Pulley Base 1 Stainless Steel ## 1.2650 lb

Generator Asm, Starter #

Generator

4 V Pulley Base Asm, Starter V Pulley Base 1 Stainless Steel #

Generator-Machined Asm, Starter #

GeneratorMachined

5 V Pulley Base Asm, Starter V Pulley Base 1 Stainless Steel #

Generator-Material Asm, Starter #

GeneratorMaterial

2 V Nut, Starter Gen, Pulley V Nut, Starter 1 Commodity # 0.0660 lb

Gen, Pulley Pricing
1 V HV Wire, Black V HV Wire, 1 Commodity # 0.9250 lb

Black Prcing

1 V HV Wire, Red V HV Wire, Red 1 Commodity # 1.0700 lb

Prcing

1 V HV Wire, White V HV Wire, 1 Commodity # 1.0150 lb

White Prcing

1 V Bolt, HV Wire to Alternator V Bolt, HV Wire 3 Commodity # 0.0112 lb

to Alternator Pricing

1 V Bolt, Large Wire to Alt V Bolt, Large 3 Commodity # 0.0130 lb

Wire to Alt Pricing

1 V Rubber Insert, Under Cover V Rubber 2 Commodity # 0.0035 lb

Insert, Under Pricing

Cover

1 V Cover, 36V Wires, V Cover, 36V 1 # 0.2010 lb

Alternator Wires, 

Alternator

1 V Bolt, Cover, Alternator Wires V Bolt, Cover, 4 Commodity # 0.0070 lb

Alternator Wires Pricing

1 V Retaining Bracket, 36V V Retaining 1 # 0.0660 lb

Wires Bracket, 36V 

Wires

1 V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, 2 Commodity # 0.0110 lb

Back of Alt/Gen Pricing

1 V Clamp, 3 HV Wires to Alt V Clamp, 3 HV 1 # 0.0650 lb

Wires to Alt

Design Profit®

Page # of12

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Bracket, For 3 HV Wire V Bracket, For 

Clamp 3 HV Wire 

Clamp

1 V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 1 Commodity # 0.0168 lb

HV wires Pricing

0 V Bolt, Alternator to bracket, V Bolt, 1 Commodity # 0.1050 lb

Short Alternator to Pricing

bracket, Short

0 V Bolt, Alternator to bracket, V Bolt, 2 Commodity # 0.1350 lb

Long Alternator to Pricing

bracket, Long

0 V Tensioner, Belt V Tensioner, 1 # 4.1440 lb

Belt

0 V Bolt Tensioner V Bolt 1 Commodity # 0.1300 lb

Tensioner Pricing

0 V Belt Tensioner Spring Asm. V Belt 1 # 0.6190 lb

Tensioner 

Spring Asm.

0 V Sleeve w/coating, Spring V Sleeve 1 # 0.0031 lb

Damper w/coating, 

Spring Damper

0 V Sleeve , Spring Damper V Sleeve , 1 Commodity # 0.0330 lb

Spring Damper Pricing

0 V Bolt, Belt Damper, Long V Bolt, Belt 1 Commodity # 0.0560 lb

Damper, Long Pricing
0 V Bolt, Belt Damper, Short V Bolt, Belt 1 Commodity # 0.0480 lb

Damper, Short Pricing

0 V Belt, Alt/AC V Belt, Alt/AC 1 # 0.2540 lb

Assembly Totals Report Totals Preassembl

Analyzed Subs: ## Piece Cost (Total): #

Unanalyzed Subs: ##

Weight (Total): 33.7771 lb

Parts: ##

Fasteners: 56

Parts+Unanalyzed: ##

Design Profit®

Page # of12

Copyright 2005© Munro & Associates, Inc.
Piece Cost Weight (Total)

(Total)

4.6350 lb 4.6350 lb

4.6350 lb # 4.6350 lb

4.6350 lb # 4.6350 lb

4.6350 lb ## 4.6350 lb

4.6350 lb # 4.6350 lb

0.1790 lb # 0.1790 lb

0.0820 lb # 0.1640 lb

0.0570 lb # 0.0570 lb

23.0800 lb # 23.0800 lb

19.4516 lb # 19.4516 lb

18.0459 lb # 18.0459 lb

1.1650 lb ## 1.1650 lb

1.1650 lb # 1.1650 lb

1.1650 lb # 1.1650 lb

Weight Piece Cost Weight (Total)

(Total)

1.1650 lb 1.1650 lb

# 0.0000 lb # 0.0000 lb
0.2400 lb ## 0.2400 lb

0.1101 lb ## 0.1101 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0074 lb ## 0.0222 lb

8.4850 lb ## 8.4850 lb

0.8232 lb # 0.8232 lb

0.0377 lb # 0.6032 lb

Weight Piece Cost Weight (Total)

(Total)

0.0343 lb 0.5488 lb

0.0034 lb # 0.0544 lb

0.1300 lb # 0.1300 lb

0.0900 lb # 0.0900 lb
0.0212 lb # 0.0212 lb

0.0166 lb # 0.0166 lb

0.0295 lb # 0.0295 lb

0.0780 lb # 0.0780 lb

0.0026 lb # 0.0026 lb

0.0048 lb # 0.0048 lb

3.9200 lb ## 3.9200 lb

2.1250 lb # 2.1250 lb

2.1250 lb # 2.1250 lb

Weight Piece Cost Weight (Total)

(Total)

0.0202 lb 2.1250 lb

# 0.0202 lb # 2.1250 lb

0.0008 lb # 0.0384 lb

0.5577 lb # 1.6731 lb

0.0004 lb # 0.0192 lb

0.0007 lb # 0.0021 lb

0.0141 lb # 0.0423 lb
0.0012 lb # 0.0012 lb

0.0014 lb # 0.0014 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

Weight Piece Cost Weight (Total)

(Total)

0.0007 lb 0.0014 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0001 lb # 0.0018 lb

1.7000 lb ## 1.7000 lb

1.7000 lb # 1.7000 lb
1.7000 lb # 1.7000 lb

1.7000 lb # 1.7000 lb

# 1.7000 lb # 1.7000 lb

0.0259 lb ## 0.1554 lb

Weight Piece Cost Weight (Total)

(Total)

0.0210 lb ## 0.0630 lb

0.0210 lb # 0.0630 lb

0.6705 lb ## 0.6705 lb

0.6705 lb # 0.6705 lb

0.6705 lb # 0.6705 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0130 lb ## 0.0520 lb

0.0072 lb ## 0.0072 lb

0.0072 lb # 0.0072 lb
Weight Piece Cost Weight (Total)

(Total)

0.0012 lb ## 0.0012 lb

0.0012 lb # 0.0012 lb

0.1704 lb ## 0.1704 lb

0.1704 lb # 0.1704 lb

0.0000 lb # 0.0000 lb

0.1704 lb # 0.1704 lb

0.0000 lb # 0.0000 lb

0.0070 lb ## 0.0210 lb

0.0189 lb ## 0.0189 lb

0.0189 lb # 0.0189 lb

0.0031 lb ## 0.0031 lb
Weight Piece Cost Weight (Total)

(Total)

0.0031 lb 0.0031 lb

0.0070 lb ## 0.0140 lb

0.7618 lb ## 0.7618 lb

0.7618 lb # 0.7618 lb

0.7618 lb # 0.7618 lb

0.7618 lb # 0.7618 lb

# 0.7618 lb # 0.7618 lb

0.0070 lb ## 0.0210 lb

0.0016 lb ## 0.0016 lb

0.0016 lb # 0.0016 lb

Weight Piece Cost Weight (Total)

(Total)

0.0004 lb ## 0.0004 lb
0.0332 lb ## 0.0332 lb

0.0021 lb # 0.0332 lb

0.0021 lb # 0.0332 lb

0.0034 lb ## 0.0034 lb

0.1609 lb ## 0.1609 lb

0.0545 lb ## 0.0545 lb

0.0070 lb ## 0.0210 lb

0.1215 lb ## 0.1215 lb

0.1140 lb # 0.1140 lb

0.1140 lb # 0.1140 lb

Weight Piece Cost Weight (Total)

(Total)

0.1140 lb 0.1140 lb

0.0000 lb # 0.0000 lb

0.0075 lb # 0.0075 lb

0.0075 lb # 0.0075 lb
0.0070 lb ## 0.0210 lb

0.0126 lb ## 0.0126 lb

0.0126 lb # 0.0126 lb

0.0126 lb # 0.0126 lb

0.0070 lb ## 0.0140 lb

0.0239 lb # 0.0239 lb

1.3158 lb # 1.3158 lb

0.0508 lb ## 0.0508 lb

0.0508 lb # 0.0508 lb

Weight Piece Cost Weight (Total)

(Total)

0.0508 lb 0.0508 lb

1.2650 lb ## 1.2650 lb

1.2650 lb # 1.2650 lb

1.2650 lb # 1.2650 lb

0.0660 lb # 0.0660 lb
0.9250 lb # 0.9250 lb

1.0700 lb # 1.0700 lb

1.0150 lb # 1.0150 lb

0.0112 lb # 0.0336 lb

0.0130 lb # 0.0390 lb

0.0035 lb # 0.0070 lb

0.2010 lb # 0.2010 lb

0.0070 lb # 0.0280 lb

0.0660 lb # 0.0660 lb

0.0110 lb # 0.0220 lb

0.0650 lb # 0.0650 lb

Piece Cost Weight (Total)

(Total)

0.1400 lb 0.1400 lb

0.0168 lb # 0.0168 lb

0.1050 lb # 0.1050 lb

0.1350 lb # 0.2700 lb

4.1440 lb # 4.1440 lb

0.1300 lb # 0.1300 lb

0.6190 lb # 0.6190 lb

0.0031 lb # 0.0031 lb

0.0330 lb # 0.0330 lb

0.0560 lb # 0.0560 lb
0.0480 lb # 0.0480 lb

0.2540 lb # 0.2540 lb

Preassembled Totals

Analyzed Subs:

Unanalyzed Subs:

Parts:

Fasteners:

Parts+Unanalyzed:
Indented Bill of Materials

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Bracket, Alternator V Bracket, 4.6350 lb Alternator

1 V Bracket, Alternator V Bracket, 1 # 4.6350 lb

AlternatorWashed

2 V Bracket, Alternator V Bracket, 1 # 4.6350 lb

AlternatorMachined

3 V Bracket, Alternator V Bracket, 1 # 4.6350 lb

AlternatorTrimed

4 V Bracket, Alternator V Bracket, 1 # 4.6350 lb

Alternator-Die 

Cast

0 V Large Bolt, Alt Bracket V Large Bolt, 1 Commodity # 0.1790 lb

Alt Bracket Pricing

0 V bolt, Medium, Alt Bracket V bolt, 2 Commodity # 0.0820 lb

Medium, Alt Pricing

Bracket

0 V Bolt, Small, Alt Bracket V Bolt, Small, 1 Commodity # 0.0570 lb

Alt Bracket Pricing

0 V Alternator, HV Wire Asm. V Alternator, 1 # 23.0924 lb

HV Wire Asm.

1 V Starter Generator Asm V Starter 1 # 19.4640 lb

Generator 

Asm

2 V Starter Generator V Starter 1 # 18.0583 lb

Generator

3 V Housing, Starter Gen, V Housing, 1 Aluminum Die # 1.1650 lb

Front Starter Gen, Cast

Front

4 V Housing, Starter Gen, V Housing, 1 Aluminum Die # 1.1650 lb

Front Starter Gen, Cast

Front, 

Washed

Design Profit®

Page 1 of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Housing, Starter Gen, V Housing, Aluminum Die #

Front Starter Gen, Cast

Front, 

Machined
6 V Housing, Starter Gen, V Housing, 1 Aluminum Die #

Front Starter Gen, Cast

Front, Trim

7 V Housing, Starter Gen, Front V Housing, 1

Aluminum - #

Starter Gen, #

Front, Die Cast

3 V Bearing, Starter Gen, Rotor V Bearing, 1 Commodity # 0.2400 lb

Front Starter Gen, Pricing

Rotor Front

3 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 # 0.1101 lb

Gen, Front Bearing Retainer, 

Starter Gen, 

Front Bearing

4 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 # 0.1101 lb

Gen, Front Bearing Retainer, 

Starter Gen, 

Front 

Bearing-Mac

5 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 #

Gen, Front Bearing Retainer, 

Starter Gen, 

Front 

Bearing-Sta

6 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 #

Gen, Front Bearing Retainer, 

Starter Gen, 

Front 

Bearing-Mat

3 V Bolt, Starter Gen, Bearing V Bolt, Starter 3 Commodity # 0.0074 lb

Retainer, M5 x 15 Gen, Bearing Pricing

Retainer, M5 x 

#

3 V Rotor & Slipring Asm, V Rotor & 1 # 8.4850 lb

Starter Generator Slipring Asm, 

Starter 

Generator

4 V Rotor & Core Asm, Starter V Rotor & 1 # 8.3323 lb

Generator Core Asm, 

Starter 

Generator

Design Profit®

Page 2 of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Rotor & Core Asm, OD V Rotor & #

Turn & Balance Core Asm, OD 

Turn & 

Balance

6 V Shaft, Starter Gen, Rotor V Shaft, 1 Steel - 4140 #

Asm Starter Gen, 

Rotor Asm

7 V Shaft, Starter Gen, Rotor V Shaft, 1 Steel - 4140 #

Asm, Turned Starter Gen, 

Rotor Asm, 

Turned
8 V Shaft, Starter Gen, Rotor V Shaft, Starter 1 Steel - 4140

Asm, Steel Gen, Rotor 

Asm, Steel

6 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron #

Asm Gen, Rotor 

Asm

7 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron #

Wash Gen, Rotor 

Asm-Wash

8 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

Machining Gen, Rotor 

AsmMachining

9 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

DeGate Gen, Rotor 

Asm-DeGate

# V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

Sand Removal Gen, Rotor 

Asm-Sand 

Removal

11 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

Sand Removal Gen, Rotor 

Asm-Material

11 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

Energy Gen, Rotor 

Asm-Energy

11 V Pole, Starter Gen, Rotor Lost V Pole, Starter 1 Nodular Iron

Sand Gen, Rotor 

Asm-Lost Sand

Design Profit®

Page 3 of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Winding Asm, Starter V Winding #

Generator, Rotor Asm, Starter 

Generator, 

Rotor

7 V Winding Bobbin, Starter V Winding 1 Nylon 6/6 #

Gen, Rotor Asm Bobbin, 

Starter Gen, 

Rotor Asm

8 V Winding Bobbin, Starter V Winding 1 PA66

Gen, Rotor Asm, Material Bobbin, Starter 

Gen, Rotor 

Asm, Material

7 V Wire, Rotor, Starter Gen V Wire, Rotor, 1 Commodity #

Starter Gen Pricing

7 V Tape, Rotor, Starter Gen, V Tape, Rotor, 1 Commodity #

Cloth Type Starter Gen, Pricing

Cloth Type

6 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron #

Asm Gen, Rotor 
Asm

7 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron #

Wash Gen, Rotor 

Asm-Wash

8 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

Machining Gen, Rotor 

AsmMachining

9 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

DeGate Gen, Rotor 

Asm-DeGate

# V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

Sand Removal Gen, Rotor 

Asm-Sand 

Removal

11 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

Sand Removal Gen, Rotor 

Asm-Material

11 V Pole, Starter Gen, Rotor V Pole, Starter 1 Nodular Iron

Energy Gen, Rotor 

Asm-Energy

11 V Pole, Starter Gen, Rotor Lost V Pole, Starter 1 Nodular Iron

Sand Gen, Rotor 

Asm-Lost Sand

Design Profit®

Page 4 of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Magnet Asm, Starter V Magnet #

Generator, Rotor Asm, Starter 

Generator, 

Rotor

7 V Magnet, Starter Generator, V Magnet, 1 Commodity #

Rotor Starter Pricing

Generator, 

Rotor

7 V Magnet Cover, Starter Gen, V Magnet 1 Steel - 1008 #

Stamping Cover, Starter 

Gen, 

Stamping

8 V Magnet Cover, Starter Gen, V Magnet 1 Steel - 1008

Steel Cover, Starter 

Gen, Steel

6 V Fan, Rear, Starter Gen, V Fan, Rear, 1 Steel - 1008 #

Rotor Asm Starter Gen, 

Rotor Asm

7 V Fan, Rear, Starter Gen, V Fan, Rear, 1 Steel - 1008 #

Rotor Asm, Steel-welding Starter Gen, 

Rotor Asm, 

Steel-welding

8 V Fan, Rear, Starter Gen, V Fan, Rear, 1 Steel - 1008

Rotor Asm, Steel Starter Gen, 

Rotor Asm, 

Steel

7 V Fan, Front, Starter Gen, V Fan, Front, 1 Steel - 1008 #

Rotor Asm Starter Gen, 
Rotor Asm

8 V Fan, Front, Starter Gen, V Fan, Front, 1 Steel - 1008

Rotor Asm, Steel Starter Gen, 

Rotor Asm, 

Steel

4 V Bearing Spacer, Starter V Bearing 1 Steel - 1008 # 0.0212 lb

Gen, Front Bearing Spacer, 

Starter Gen, 

Front Bearing

5 V Bearing Spacer, Starter Gen, V Bearing 1 Steel - 1008 #

Front Bearing, Stee Spacer, Starter 

Gen, Front 

Bearing, Stee

Design Profit®

Page 5 of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Winding to Slipring V Winding to #

Connector, Starter Gen, Roto Slipring 

Connector, 

Starter Gen, 

Roto

5 V Terminal, Overmold, Starter V Terminal, 2 Commodity #

Gen, Rotor, Copper Overmold, Price

Starter Gen, 

Rotor, Copper

5 V Base, Slipring Connector, V Base, 1 Polyphenylene #

Starter Gen, Rotor, Ma Slipring Sulfide (PPS)

Connector, 

Starter Gen, 

Rotor, Ma

4 V Slipring Asm, Starter Gen, V Slipring 1 # 0.0295 lb

Rotor Asm, Starter 

Gen, Rotor

5 V Slipring Base, Starter Gen, V Slipring 1 Polyphenylen #

Rotor Base, Starter e Sulfide 

Gen, Rotor (PPS)

6 V Slipring Base, Starter Gen, V Slipring 1 Polyphenylene #

Rotor, Material Base, Starter Sulfide (PPS)

Gen, Rotor, 

Material

5 V Wire, Red, Rotor, Starter V Wire, Red, 1 Commodity #

Gen Rotor, Starter Pricing

Gen

5 V Wire, Black, Rotor, Starter V Wire, Black, 1 Commodity #

Gen Rotor, Starter Pricing

Gen

5 V Slipring Base, Starter Gen, V Slipring, 2 Copper #

Rotor Starter Gen, 

Rotor

6 V Slipring, Starter Gen, Rotor, V Slipring, 1 Copper #

Copper Starter Gen, 

Rotor, Copper

4 V Bearing, Starter Gen, Rotor V Bearing, 1 Commodity # 0.0780 lb
Rear Starter Gen, Pricing

Rotor Rear

4 V Bearing Retainer, Starter V Bearing 1 Steel - 1008 # 0.0026 lb

Gen, Rear Bearing Retainer, 

Starter Gen, 

Rear Bearing

Design Profit®

Page 6 of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Bearing Retainer, Starter V Bearing 1 Steel - 1008 #

Gen, Material Retainer, 

Starter Gen, 

Material

4 V Nut, Starter Gen, M6 V Nut, Starter 1 Commodity # 0.0048 lb

Gen, M6 Pricing

3 V Stator Asm, Starter V Stator Asm, 1 # 3.9200 lb

Generator Starter 

Generator

4 V Stator Core Asm, Starter V Stator Core 1 # 2.1250 lb

Generator Asm, Starter 

Generator

5 V Stator Core Asm, Starter V Stator Core 1 Steel - 1018 #

Gen, Stacked Asm, Starter 

Gen, Stacked

6 V Stator Core Plate, Starter V Stator Core # Steel - 1018 #

Gen, Stamped Plate, Starter 

Gen, Stamped

7 V Stator Core Plate, Starter V Stator Core 1 Steel - 1018 #

Gen, Steel Plate, Starter 

Gen, Steel

4 V Insulator, Cavity, Starter V Insulator, # Nylon 6/6 # 0.0008 lb

Gen Cavity, Starter 

Gen

4 V Wire, Stator, Starter Gen V Wire, Stator, 3 Commodity # 0.5577 lb

Starter Gen Pricing

4 V Insulator, Closeout, Starter V Insulator, # Nylon 6/6 # 0.0004 lb

Gen Closeout, 

Starter Gen

4 V Insulator Sleeve, Starter V Insulator 3 Commodity # 0.0007 lb

Gen, Stator Asm Sleeve, Starter Pricing

Gen, Stator 

Asm

4 V Terminal, Starter Gen, Stator V Terminal, 3 Commodity # 0.0141 lb

Asm Starter Gen, Pricing

Stator Asm

4 V Insulator Sleeve, Stator Asm, V Insulator 1 Commodity # 0.0012 lb

Starter Gen, Large Sleeve, Stator Pricing

Asm, Starter 

Gen, Large

Design Profit®

Page 7 of#
Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Temp Sensor Asm, Starter V Temp #

Gen, Stator Sensor Asm, 

Starter Gen, 

Stator

5 V Temp Sensor Wire, Starter V Temp 2 Commodity #

Gen, Stator Asm Sensor Wire, Pricing

Starter Gen, 

Stator Asm

5 V Eyelet Terminal, Starter Gen, V Eyelet 2 Commodity #

Stator Temp Sensor Terminal, Pricing

Starter Gen, 

Stator Temp 

Sensor

5 V Heat Shrink Tube, Starter V Heat Shrink 2 Commodity #

Gen, Stator Temp Senso Tube, Starter Pricing

Gen, Stator 

Temp Senso

5 V Insulator Sleeve, Starter V Insulator 2 Commodity #

Gen, Stator Asm Sleeve, Starter Pricing

Gen, Stator 

Asm

5 V Thermocouple, Starter V 1 #

Gen, Stator Asm Thermocoupl

e, Starter Gen, 

Stator Asm

6 V Thermocouple Leads, V 1 Commodity #

Starter Gen, Stator Asm Thermocoupl Pricing

e Leads, 

Starter Gen, 

Stator Asm

6 V Heat Shrink Tube, Starter V Heat Shrink 1 Commodity #

Gen, Stator Temp Senso Tube, Starter Pricing

Gen, Stator 

Temp Sen-1

5 V Heat Shrink Tube, Weather V Heat Shrink 2 Commodity #

Pack, Stator Temp Sens Tube, Weather Pricing

Pack, Stator 

Temp Sen

4 V Insulator String, Starter Gen, V Insulator # Commodity # 0.0001 lb

Stator Asm String, Starter Pricing

Gen, Stator 

Asm

Design Profit®

Page 8 of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Housing, Starter Gen, Rear V Housing, Aluminum Die 

Starter Gen, Cast
Rear

4 V Housing, Starter Gen, Rear V Housing, 1 Aluminum Die # 1.7000 lb

Starter Gen, Cast

Washed

5 V Housing, Starter Gen, Rear V Housing, 1 Aluminum Die #

Starter Gen, Cast

Machined

6 V Housing, Starter Gen, Rear V Housing, 1 Aluminum Die #

Starter Gen, Cast

Trim

7 V Housing, Starter Gen, Rear V Housing, 1 Aluminum - #

Starter Gen, #

Die Cast

7 V Sleeve Bearing Overmolded V Sleeve 1 Steel Tube #

Bearing 

Overmolded

3 V Bolt, Starter Gen, M5 x 80 V Bolt, Starter 6 Commodity # 0.0259 lb

Gen, M5 x 80 Pricing

3 V Boot, Starter Generator, 3 V Boot, 3 SBR # 0.0210 lb

Phase Terminal Starter 

Generator, 3 

Phase 

Terminal

4 V Boot, Starter Generator, 3 V Boot, Starter 1 SBR # 0.0210 lb

Phase Terminal Generator, 3 

Phase 

TerminalMateri

3 V Terminal Block Asm, V Terminal 1 Polyphenylen # 0.6705 lb

Starter Generator, 3 Phase T Block Asm, e Sulfide 

Starter (PPS)

Generator, 3 

Phase T

4 V Terminal Block Asm, V Terminal 1 Polyphenylen # 0.4605 lb

Starter Generator, 3 Phase T Block Asm, e Sulfide 

Starter (PPS)

Generator, 3 

Phase-P

Design Profit®

Page 9 of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Terminal Block Asm, Starter V Terminal 1 Polyphenylene #

Generator, 3 Phase T Block Asm, Sulfide (PPS)

Starter 

Generator, 3 

Phase-M

4 V Brass Threaded Insert Small V Brass 5 Commodity # 0.0100 lb

Threaded Pricing

Insert Small

4 V Brass Threaded Insert Large V Brass 8 Commodity # 0.0200 lb

Threaded Pricing

Insert Large
3 V Bolt, Starter Gen, M6 x 18 V Bolt, Starter 4 Commodity # 0.0130 lb

Gen, M6 x 18 Pricing

3 V Grommet, Starter V Grommet, 1 SBR # 0.0072 lb

Generator, Internal Regulator Starter 

W Generator, 

Internal 

Regulator W

4 V Grommet, Starter Generator, V Grommet, 1 SBR # 0.0072 lb

Internal Regulator W Starter 

Generator, 

Internal 

Regulator-M

3 V Base Gasket, Starter V Base 1 Commodity # 0.0012 lb

Generator, Internal Regulat Gasket, Starter Pricing

Generator, 

Internal 

Regulat

3 V Internal Regulator Asm, V Internal 1 Polyphenylen # 0.1828 lb

Starter Generator Regulator e Sulfide 

Asm, Starter (PPS)

Generator

4 V Internal Regulator Asm, V Internal 1 Polyphenylen # 0.1704 lb

Starter Generator Regulator e Sulfide 

Asm, Starter (PPS)

GeneratorSolder

5 V Internal Regulator Asm, V Internal 1 Polyphenylen #

Starter Generator Regulator e Sulfide 

Asm, Starter (PPS)

GeneratorMold

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Internal Regulator Asm, V Internal 1 Polyphenylene #

Starter Generator Regulator Sulfide (PPS)

Asm, Starter 

GeneratorMateri

6 V 4 Pin Terminal Strip V 4 Pin 1 Commodity #

Terminal Strip Pricing

5 V Anti-Crush Sleeve PEB mid V Anti-Crush 3 Commodity #

housing Sleeve PEB Pricing

mid housing

4 V Brush Spring V Brush Spring 2 Commodity # 0.0011 lb

Pricing

4 V Regulator Brush Asm. V Regulator 2 # 0.0051 lb

Brush Asm.

5 V Regulator Brush V Regulator 1 Commodity #

Brush Pricing

5 V Copper Wire - Brushes V Copper Wire 1 Commodity #

- Brushes Pricing

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity # 0.0070 lb

Gen, M5 x 15 Pricing
3 V Brush Cover, Starter V Brush 1 PBT # 0.0189 lb

Generator, Internal Regulat Cover, Starter 

Generator, 

Internal 

Regulat

4 V Brush Cover, Starter V Brush Cover, 1 PPS # 0.0189 lb

Generator, Internal Regulat Starter 

Generator, 

Internal 

Regul-1

3 V Dust Seal, Starter Generator, V Dust Seal, 1 Commodity # 0.0031 lb

Internal Regulator Starter Pricing

Generator, 

Internal 

Regulator

3 V Bolt, Starter Gen, M4 x 8 V Bolt, Starter 2 Commodity # 0.0070 lb

Gen, M4 x 8 Pricing

3 V Cover, Starter Gen, V Cover, 1 Aluminum Die # 0.7618 lb

Internal Regulator Starter Gen, Cast

Internal 

Regulator

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Cover, Starter Gen, V Cover, Aluminum Die #

Internal Regulator Starter Gen, Cast

Internal 

RegulatorWashed

5 V Cover, Starter Gen, V Cover, 1 Aluminum Die #

Internal Regulator Starter Gen, Cast

Internal 

RegulatorMachined

6 V Cover, Starter Gen, V Cover, 1 Aluminum Die #

Internal Regulator Starter Gen, Cast

Internal 

RegulatorTrimmed

7 V Cover, Starter Gen, Internal V Cover, 1 Aluminum - #

Regulator Starter Gen, #

Internal 

Regulator-Die 

Cast

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity # 0.0070 lb

Gen, M5 x 15 Pricing

3 V Duckbill Breather, Starter V Duckbill 1 SBR # 0.0016 lb

Gen, Internal Reg Cov Breather, 

Starter Gen, 

Internal Reg 

Cov

4 V Duckbill Breather, Starter V Duckbill 1 SBR # 0.0016 lb

Gen, Internal Reg Cov Breather, 
Starter Gen, 

Internal Reg 

C-M

3 V Washer, Starter Gen, M6 V Washer, 1 Commodity # 0.0004 lb

Shim Starter Gen, Pricing

M6 Shim

3 V Resolver Motor Armature V Resolver 1 Steel - 1018 # 0.0332 lb

Asm, Starter Gen Motor 

Armature 

Asm, Starter 

Gen

4 V Resolver Core Plate, V Resolver # Steel - 1018 # 0.0021 lb

Starter Gen, Stamped Core Plate, 

Starter Gen, 

Stamped

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Resolver Core Plate, Starter V Resolver 1 Steel - 1018 #

Gen, Steel Core Plate, 

Starter Gen, 

Steel

3 V Nut, Starter Gen, M5 V Nut, Starter 1 Commodity # 0.0034 lb

Gen, M5 Pricing

3 V Resolver Motor Sensor V Resolver 1 # 0.1609 lb

Asm, Starter Gen Motor Sensor 

Asm, Starter 

Gen

3 V Bracket, Starter Gen, V Bracket, Starter Gen, V Bracket, V Bracket, 1 Steel - 1008 Steel - 1008 # 0.0545 lb 0.0545 lb

Resolver Motor Sensor Starter Gen, 

Resolver 

Motor Sensor

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity # 0.0070 lb

Gen, M5 x 15 Pricing

3 V Cover Asm, Starter Gen, V Cover Asm, 1 Steel - 1008 # 0.1215 lb

Resolver Motor Starter Gen, 

Resolver 

Motor

4 V Cover Asm, Starter Gen, V Cover Asm, 1 Steel - 1008 # 0.1140 lb

Resolver Motor-Wash Starter Gen, 

Resolver 

Motor-Wash

5 V Cover Asm, Starter Gen, V Cover Asm, 1 Steel - 1008 #

Resolver Motor-Stamping Starter Gen, 

Resolver 

MotorStamping

6 V Cover Asm, Starter Gen, V Cover Asm, 1 Steel - #

Resolver Motor-Stamping Starter Gen, Galvinized

Resolver 

Motor-Stampin

-M

4 V Label - Cover Asm. V Label - 1 Commodity # 0.0000 lb

Cover Asm. Pricing

4 V Seal - Cover Asm. V Seal - Cover 1 Commodity # 0.0075 lb

Asm. Pricing
3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 3 Commodity # 0.0070 lb

Gen, M5 x 15 Pricing

3 V Bracket, Starter Gen, Elect V Bracket, 1 Steel - 1008 # 0.0126 lb

Harness Starter Gen, 

Elect Harness

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Bracket, Starter Gen, Elect V Bracket, Steel - 1008 #

Harness Starter Gen, 

Elect 

HarnessStamping

5 V Bracket, Starter Gen, Elect V Bracket, 1 Steel - #

Harness Starter Gen, Galvinized

Elect 

HarnessStamping-Mat

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 2 Commodity # 0.0070 lb

Gen, M5 x 15 Pricing

2 V Washer, Starter Gen, Pulley V Washer, 1 Commodity # 0.0239 lb

Starter Gen, Pricing

Pulley

2 V Pulley Asm, Starter V Pulley Asm, 1 # 1.3158 lb

Generator Starter 

Generator

3 V Insert Pulley Asm, Starter V Insert 1 Stainless # 0.0508 lb

Generator Pulley Asm, Steel - 304

Starter 

Generator

4 V Insert Pulley Asm, Starter V Insert 1 Stainless # 0.0508 lb

Generator Pulley Asm, Steel - 304

Starter 

GeneratorMachined

5 V Insert Pulley Asm, Starter V Insert Pulley 1 Stainless Steel #

Generator Asm, Starter #

GeneratorMaterial

3 V Pulley Base Asm, Starter V Pulley Base 1 Stainless # 1.2650 lb

Generator Asm, Starter Steel - 304

Generator

4 V Pulley Base Asm, Starter V Pulley Base 1 Stainless # 1.2650 lb

Generator-Machined Asm, Starter Steel - 304

GeneratorMachined

5 V Pulley Base Asm, Starter V Pulley Base 1 Stainless Steel #

Generator-Material Asm, Starter #

GeneratorMaterial

Design Profit®

Page # of#
Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Nut, Starter Gen, Pulley V Nut, Starter 1 Commodity 

Gen, Pulley Pricing

1 V HV Wire, Black V HV Wire, 1 Commodity # 0.9250 lb

Black Prcing

1 V HV Wire, Red V HV Wire, 1 Commodity # 1.0700 lb

Red Prcing

1 V HV Wire, White V HV Wire, 1 Commodity # 1.0150 lb

White Prcing

1 V Bolt, HV Wire to Alternator V Bolt, HV 3 Commodity # 0.0112 lb

Wire to Pricing

Alternator

1 V Bolt, Large Wire to Alt V Bolt, Large 3 Commodity # 0.0130 lb

Wire to Alt Pricing

1 V Rubber Insert, Under Cover V Rubber 2 Commodity # 0.0035 lb

Insert, Under Pricing

Cover

1 V Cover, 36V Wires, V Cover, 36V 1 # 0.2010 lb

Alternator Wires, 

Alternator

1 V Bolt, Cover, Alternator Wires V Bolt, Cover, 4 Commodity # 0.0070 lb

Alternator Pricing

Wires

1 V Retaining Bracket, 36V V Retaining 1 Steel - 1008 # 0.0660 lb

Wires Bracket, 36V 

Wires

2 V Retaining Bracket, 36V V Retaining 1 Steel - 1008 # 0.0660 lb

Wires, Stamping Bracket, 36V 

Wires, 

Stamping

3 V Retaining Bracket, 36V V Retaining 1 Steel - 1008 # 0.0660 lb

Wires, Material Bracket, 36V 

Wires, Material

1 V Bolt, Bracket, Back of V Bolt, 2 Commodity # 0.0110 lb

Alt/Gen Bracket, Back Pricing

of Alt/Gen

1 V Clamp, 3 HV Wires to Alt V Clamp, 3 HV 1 Commodity # 0.0650 lb

Wires to Alt Pricing

1 V Bracket, For 3 HV Wire V Bracket, For 1 Steel - 1008 # 0.1400 lb

Clamp 3 HV Wire 

Clamp

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Bracket, For 3 HV Wire V Bracket, For Steel - 1008

Clamp, Washed 3 HV Wire 
Clamp, 

Washed

3 V Bracket, For 3 HV Wire V Bracket, For 1 Steel - 1008 # 0.1400 lb

Clamp, Machined 3 HV Wire 

Clamp, 

Machined

4 V Bracket, For 3 HV Wire V Bracket, For 1 Steel - 1008 # 0.1400 lb

Clamp, Stamped 3 HV Wire 

Clamp, 

Stamped

5 V Bracket, For 3 HV Wire V Bracket, For 1 Steel - 1008 #

Clamp, Material 3 HV Wire 

Clamp, 

Material

1 V Bolt, Clamp 3 HV wires V Bolt, Clamp 1 Commodity # 0.0168 lb

3 HV wires Pricing

0 V Bolt, Alternator to bracket, V Bolt, 1 Commodity # 0.1050 lb

Short Alternator to Pricing

bracket, Short

0 V Bolt, Alternator to bracket, V Bolt, 2 Commodity # 0.1350 lb

Long Alternator to Pricing

bracket, Long

0 V Tensioner, Belt V Tensioner, 1 # 4.1258 lb

Belt

1 V Tensioner, Base V Tensioner, 1 Aluminum # 1.1796 lb

Base

2 V Tensioner, Base V Tensioner, 1 Aluminum # 0.0000 lb

Base-Machine

3 V Tensioner, Base V Tensioner, 1 Aluminum # 0.0000 lb

Base-Trim

4 V Tensioner, Base V Tensioner, 1 Aluminum # 0.0000 lb

Base-Cast

5 V Tensioner, Base V Tensioner, 1 Aluminum #

Base-Material

1 V Sleeve , Teflon Small V Sleeve , 2 PMP Plastic # 0.0045 lb

Teflon Small Metal Plastic

2 V Sleeve , Teflon Small V Sleeve , 1 PMP Plastic # 0.0000 lb

Teflon Metal Plastic

SmallStamping

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

3 V Sleeve , Teflon Small V Sleeve , 1 PMP Plastic 

Teflon Metal Plastic

Small-Material

1 V Tensioner, Spring V Tensioner, 1 Commodity # 0.2223 lb

Spring Pricing

1 V Lock, Tensioner Asm V Lock, 1 # 0.0430 lb

Tensioner 

Asm

2 V Lock, Tensioner Asm V Lock, 1 Teflon # 0.0000 lb

Tensioner 

Asm-1
2 V Lock, Tensioner V Lock, 1 # 0.0430 lb

TensionerWash

3 V Lock, Tensioner V Lock, 1 # 0.0430 lb

TensionerTrim

4 V Lock, Tensioner V Lock, 1 # 0.0430 lb

TensionerCast

5 V Lock, Tensioner V Lock, 1 Aluminum - #

Tensioner- #

Material

1 V Tensioner, Base Cover V Tensioner, 1 Aluminum # 0.2540 lb

Base Cover

2 V Tensioner, Base Cover V Tensioner, 1 Aluminum # 0.0000 lb

Base 

CoverMachined

3 V Tensioner, Base Cover V Tensioner, 1 Aluminum # 0.0000 lb

Base 

Cover-Trim

4 V Tensioner, Base Cover V Tensioner, 1 Aluminum # 0.0000 lb

Base 

Cover-Cast

5 V Tensioner, Base Cover V Tensioner, 1 Aluminum #

Base 

Cover-Material

1 V Tensioner, Bolt V Tensioner, 1 Commodity # 0.1273 lb

Bolt Pricing

1 V Sleeve , Teflon, Large V Sleeve , 1 PMP Plastic # 0.0000 lb

Teflon, Large Metal Plastic

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Sleeve , Teflon, Large V Sleeve , PMP Plastic 

Teflon, Metal Plastic

LargeStamping

3 V Sleeve , Teflon, Large V Sleeve , 1 PMP Plastic # 0.0000 lb

Teflon, Metal Plastic

Large-Material

1 V Sleeve , Teflon, Hat, Large V Sleeve , 1 PMP Plastic # 0.0141 lb

Teflon, Hat, Metal Plastic

Large

2 V Sleeve , Teflon, Hat, Large V Sleeve , 1 PMP Plastic # 0.0000 lb

Teflon, Hat, Metal Plastic

LargeStamping

3 V Sleeve , Teflon, Hat, Large V Sleeve , 1 PMP Plastic # 0.0000 lb

Teflon, Hat, Metal Plastic

Large-Material

1 V O-Ring, Tensioner V O-Ring, 1 Commodity # 0.0024 lb

Tensioner Pricing

1 V Washer, Tensioner, 1 V Washer, 1 Commodity # 0.0176 lb
Tensioner, 1 Pricing

1 V Washer, Tensioner, 2 V Washer, 1 Commodity # 0.0237 lb

Tensioner, 2 Pricing

1 V Washer, Tensioner, Cover V Washer, 1 # 0.0509 lb

Asm Tensioner, 

Cover Asm

2 V Washer, Tensioner, Cover V Washer, 1 Nylon # 0.0037 lb

Tensioner, 

Cover

3 V Washer, Tensioner, Cover V Washer, 1 Nylon # 0.0000 lb

Tensioner, 

Cover-Material

2 V Washer, Tensioner, Cover V Washer, 1 Commodity # 0.0472 lb

Washer Tensioner, Pricing

Cover Washer

1 V Sleeve , Alternator Mount, V Sleeve , 1 Steel # 0.0156 lb

Small Alternator 

Mount, Small

2 V Sleeve , Alternator Mount, V Sleeve , 1 Steel Tube # 0.0000 lb

Small Alternator 

Mount, 

SmallStamping

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Sleeve , Alternator Mount, V Sleeve , Steel #

Large Alternator 

Mount, Large

2 V Sleeve , Alternator Mount, V Sleeve , 1 Steel # 0.0000 lb

Large Alternator 

Mount, 

LargeMachined

3 V Sleeve , Alternator Mount, V Sleeve , 1 Steel - 1018 # 0.0000 lb

Large Alternator 

Mount, 

Large-Material

1 V Tensioner, Pulley Asm V Tensioner, 2 # 0.9124 lb

Pulley Asm

2 V Tensioner, Pulley V Tensioner, 1 Steel # 0.6737 lb

Pulley

3 V Tensioner, Pulley V Tensioner, 1 Steel # 0.0000 lb

Pulley-Wash

4 V Tensioner, Pulley V Tensioner, 1 Steel # 0.0000 lb

PulleyMachining

5 V Tensioner, Pulley V Tensioner, 1 Steel - 1008 #

Pulley-Material

2 V Tensioner, Pulley Bearing V Tensioner, 1 Commodity # 0.2387 lb

Pulley Bearing Pricing

1 V Tensioner, Pulley Cover V Tensioner, 2 Steel # 0.0330 lb

Pulley Cover

2 V Tensioner, Pulley Cover V Tensioner, 1 Steel # 0.0000 lb

Pulley
CoverStamping

3 V Tensioner, Pulley Cover V Tensioner, 1 Steel # 0.0000 lb

Pulley 

Cover-Material

1 V Tensioner, Pulley Bolt V Tensioner, 2 Commodity # 0.0769 lb

Pulley Bolt Pricing

1 V Tensioner, Label V Tensioner, 1 Commodity # 0.0003 lb

Label Pricing

0 V Bolt Tensioner V Bolt 1 Commodity # 0.1300 lb

Tensioner Pricing

0 V Belt Tensioner Spring V Belt 1 # 0.5996 lb

Asm. Tensioner 

Spring Asm.

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Spring, Belt Tensioner V Spring, Belt Commodity #

Tensioner Pricing

1 V Top Base, Belt Tensioner V Top Base, 1 # 0.0100 lb

Belt 

Tensioner

2 V Top Base, Belt Tensioner V Top Base, 1 # 0.0100 lb

Belt 

TensionerTrim

3 V Top Base, Belt Tensioner V Top Base, 1 # 0.0100 lb

Belt 

TensionerCasting

4 V Top Base, Belt Tensioner V Top Base, 1 # 0.0000 lb

Belt 

TensionerWash

4 V Shaft, Belt Tensioner V Shaft, Belt 1 Steel # 0.0100 lb

Tensioner

1 V Bottom Base, Belt V Bottom 1 Aluminum # 0.0365 lb

Tensioner Base, Belt 

Tensioner

2 V Bottom Base, Belt V Bottom 1 Aluminum # 0.0000 lb

Tensioner Base, Belt 

TensionerWash

3 V Bottom Base, Belt V Bottom 1 Aluminum # 0.0000 lb

Tensioner Base, Belt 

TensionerMachined

4 V Bottom Base, Belt V Bottom 1 Aluminum # 0.0000 lb

Tensioner Base, Belt 

TensionerTrim

5 V Bottom Base, Belt V Bottom 1 Aluminum #

Tensioner Base, Belt 

TensionerCast
6 V Bottom Base, Belt Tensioner V Bottom 1 Aluminum #

Base, Belt 

TensionerMaterial

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Sleeve, Shaft, Belt Tensioner V Sleeve, 1 Steel - 1060

Shaft, Belt 

Tensioner

2 V Sleeve , Teflon, Belt V Sleeve , 1 PMP Plastic # 0.0125 lb

Tensioner Teflon, Belt Metal Plastic

Tensioner

3 V Sleeve , Teflon, Belt V Sleeve , 1 PMP Plastic # 0.0000 lb

Tensioner Teflon, Belt Metal Plastic

TensionerStamping

4 V Sleeve , Teflon, Belt V Sleeve , 1 PMP Plastic # 0.0000 lb

Tensioner Teflon, Belt Metal Plastic

TensionerMaterial

1 V Retainer Clip, Belt V Retainer 1 Steel # 0.0100 lb

Tensioner Spring Clip, Belt 

Tensioner 

Spring

2 V Retainer Clip, Belt V Retainer 1 Steel # 0.0100 lb

Tensioner Spring Clip, Belt 

Tensioner 

SpringStamping

3 V Retainer Clip, Belt Tensioner V Retainer 1 Steel - 1018 # 0.0100 lb

Spring Clip, Belt 

Tensioner 

Spring-Material

1 V Shaft Seal, Belt Tensioner V Shaft Seal, 1 Commodity # 0.0044 lb

Spring Belt Tensioner Pricing

Spring

1 V Valve, Belt Tensioner Spring V Valve, Belt 1 Commodity # 0.0048 lb

Tensioner Pricing

Spring

1 V Shaft Spring, Belt Tensioner V Shaft Spring, 1 Commodity # 0.0032 lb

Spring Belt Tensioner Pricing

Spring

0 V Sleeve w/coating, Spring V Sleeve 1 # 0.0031 lb

Damper w/coating, 

Spring 

Damper

1 V Sleeve, Coating, Spring V Sleeve, 1 SBR # 0.0000 lb

Coating, 

Spring

Design Profit®

Page # of#
Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number Qty Material Piece Cost Weight

V Sleeve, Coating, Inner V Sleeve, Steel #

Coating, Inner

2 V Sleeve, Coating, Inner V Sleeve, 1 Steel # 0.0000 lb

Coating, 

InnerMachining

3 V Sleeve, Coating, Inner V Sleeve, 1 Steel - 1018 # 0.0000 lb

Coating, 

Inner-Material

0 V Sleeve , Spring Damper V Sleeve , 1 Commodity # 0.0330 lb

Spring Damper Pricing

0 V Bolt, Belt Damper, Long V Bolt, Belt 1 Commodity # 0.0560 lb

Damper, Long Pricing

0 V Bolt, Belt Damper, Short V Bolt, Belt 1 Commodity # 0.0480 lb

Damper, Short Pricing

0 V Belt, Alt/AC V Belt, Alt/AC 1 # 0.2540 lb

Assembly Totals Report Totals Preassemble

Analyzed Subs: # Piece Cost (Total): #

Unanalyzed Subs: #

Weight (Total): 33.7519 lb

Parts: #

Fasteners: #

Parts+Unanaly# zed:

Design Profit®

Page # of#

Copyright 2005© Munro & Associates, Inc.
Piece Cost Weight (Total)

(Total)

4.6350 lb 4.6350 lb

4.6350 lb # 4.6350 lb

4.6350 lb # 4.6350 lb

4.6350 lb # 4.6350 lb

4.6350 lb # 4.6350 lb

# 0.1790 lb

# 0.1640 lb

# 0.0570 lb

# 23.0924 lb

19.4640 lb # 19.4640 lb

18.0583 lb # 18.0583 lb

1.1650 lb # 1.1650 lb

1.1650 lb # 1.1650 lb

Weight Piece Cost Weight (Total)

(Total)

1.1650 lb # 1.1650 lb
1.1650 lb # 1.1650 lb

0.0000 lb # 0.0000 lb

0.2400 lb # 0.2400 lb

0.1101 lb # 0.1101 lb

0.1101 lb # 0.1101 lb

0.1101 lb # 0.1101 lb

0.1101 lb # 0.1101 lb

0.0074 lb # 0.0222 lb

8.4850 lb # 8.4850 lb

8.3323 lb # 8.3323 lb

Weight Piece Cost Weight (Total)

(Total)

8.3323 lb # 8.3323 lb

0.5341 lb # 0.5341 lb

0.5341 lb # 0.5341 lb
# 0.5341 lb # 0.5341 lb

2.7000 lb # 2.7000 lb

2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

Weight Piece Cost Weight (Total)

(Total)

1.5750 lb 1.5750 lb

0.0452 lb # 0.0452 lb

# 0.0452 lb # 0.0452 lb

1.4848 lb # 1.4848 lb

0.0450 lb # 0.0450 lb

2.7000 lb # 2.7000 lb
2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 0.0000 lb # 0.0000 lb

# 0.0000 lb # 0.0000 lb

Weight Piece Cost Weight (Total)

(Total)

0.0377 lb 0.6032 lb

0.0343 lb # 0.5488 lb

0.0034 lb # 0.0544 lb

# 0.0034 lb # 0.0544 lb

0.2200 lb # 0.2200 lb

0.0900 lb # 0.0900 lb

# 0.0900 lb # 0.0900 lb

0.1300 lb # 0.1300 lb
# 0.1300 lb # 0.1300 lb

0.0212 lb # 0.0212 lb

0.0212 lb # 0.0212 lb

Weight Piece Cost Weight (Total)

(Total)

0.0166 lb 0.0166 lb

0.0019 lb # 0.0038 lb

0.0128 lb # 0.0128 lb

0.0295 lb # 0.0295 lb

0.0083 lb # 0.0083 lb

0.0083 lb # 0.0083 lb

0.0009 lb # 0.0009 lb

0.0011 lb # 0.0011 lb

0.0096 lb # 0.0192 lb

0.0096 lb # 0.0192 lb

0.0780 lb # 0.0780 lb
0.0026 lb # 0.0026 lb

Weight Piece Cost Weight (Total)

(Total)

0.0026 lb # 0.0026 lb

0.0048 lb # 0.0048 lb

3.9200 lb # 3.9200 lb

2.1250 lb # 2.1250 lb

2.1250 lb # 2.1250 lb

0.0202 lb # 2.1250 lb

0.0202 lb # 2.1250 lb

0.0008 lb # 0.0384 lb

0.5577 lb # 1.6731 lb

0.0004 lb # 0.0192 lb

0.0007 lb # 0.0021 lb

0.0141 lb # 0.0423 lb

0.0012 lb # 0.0012 lb
Weight Piece Cost Weight (Total)

(Total)

0.0014 lb 0.0014 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0007 lb # 0.0014 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0001 lb # 0.0018 lb

Piece Cost Weight (Total)

(Total)

1.7000 lb 1.7000 lb
1.7000 lb # 1.7000 lb

1.7000 lb # 1.7000 lb

1.7000 lb # 1.7000 lb

1.7000 lb # 1.7000 lb

0.0000 lb # 0.0000 lb

0.0259 lb # 0.1554 lb

0.0210 lb # 0.0630 lb

0.0210 lb # 0.0630 lb

0.6705 lb # 0.6705 lb

0.4605 lb # 0.4605 lb

Weight Piece Cost Weight (Total)

(Total)

0.4605 lb # 0.4605 lb

0.0100 lb # 0.0500 lb

0.0200 lb # 0.1600 lb
0.0130 lb # 0.0520 lb

0.0072 lb # 0.0072 lb

0.0072 lb # 0.0072 lb

0.0012 lb # 0.0012 lb

0.1828 lb # 0.1828 lb

0.1704 lb # 0.1704 lb

0.1704 lb # 0.1704 lb

Weight Piece Cost Weight (Total)

(Total)

0.1704 lb 0.1704 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0011 lb # 0.0022 lb

0.0051 lb # 0.0102 lb

0.0047 lb # 0.0094 lb

0.0004 lb # 0.0008 lb

0.0070 lb # 0.0210 lb
0.0189 lb # 0.0189 lb

0.0189 lb # 0.0189 lb

0.0031 lb # 0.0031 lb

0.0070 lb # 0.0140 lb

0.7618 lb # 0.7618 lb

Weight Piece Cost Weight (Total)

(Total)

0.7618 lb 0.7618 lb

0.7618 lb # 0.7618 lb

0.7618 lb # 0.7618 lb

0.7618 lb # 0.7618 lb

0.0070 lb # 0.0210 lb

0.0016 lb # 0.0016 lb

0.0016 lb # 0.0016 lb
0.0004 lb # 0.0004 lb

0.0332 lb # 0.0332 lb

0.0021 lb # 0.0332 lb

Weight Piece Cost Weight (Total)

(Total)

0.0021 lb # 0.0332 lb

0.0034 lb # 0.0034 lb

0.1609 lb # 0.1609 lb

0.0545 lb # 0.0545 lb

0.0070 lb # 0.0210 lb

0.1215 lb # 0.1215 lb

0.1140 lb # 0.1140 lb

0.1140 lb # 0.1140 lb

0.1140 lb # 0.1140 lb

0.0000 lb # 0.0000 lb

0.0075 lb # 0.0075 lb
0.0070 lb # 0.0210 lb

0.0126 lb # 0.0126 lb

Weight Piece Cost Weight (Total)

(Total)

0.0126 lb 0.0126 lb

0.0126 lb # 0.0126 lb

0.0070 lb # 0.0140 lb

0.0239 lb # 0.0239 lb

1.3158 lb # 1.3158 lb

0.0508 lb # 0.0508 lb

0.0508 lb # 0.0508 lb

0.0508 lb # 0.0508 lb

1.2650 lb # 1.2650 lb

1.2650 lb # 1.2650 lb

1.2650 lb # 1.2650 lb
Piece Cost Weight (Total)

(Total)

0.0660 lb 0.0660 lb

0.9250 lb # 0.9250 lb

1.0700 lb # 1.0700 lb

1.0150 lb # 1.0150 lb

0.0112 lb # 0.0336 lb

0.0130 lb # 0.0390 lb

0.0035 lb # 0.0070 lb

0.2010 lb # 0.2010 lb

0.0070 lb # 0.0280 lb

0.0660 lb # 0.0660 lb

0.0660 lb # 0.0660 lb

0.0660 lb # 0.0660 lb

0.0110 lb # 0.0220 lb

0.0650 lb # 0.0650 lb

0.1400 lb # 0.1400 lb

Piece Cost Weight (Total)

(Total)

0.1400 lb 0.1400 lb
0.1400 lb # 0.1400 lb

0.1400 lb # 0.1400 lb

0.1400 lb # 0.1400 lb

0.0168 lb # 0.0168 lb

# 0.1050 lb

# 0.2700 lb

# 4.1258 lb

1.1796 lb # 1.1796 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0045 lb # 0.0090 lb

0.0000 lb # 0.0000 lb

Piece Cost Weight (Total)

(Total)

0.0000 lb 0.0000 lb

0.2223 lb # 0.2223 lb

0.0430 lb # 0.0430 lb

0.0000 lb # 0.0000 lb
0.0430 lb # 0.0430 lb

0.0430 lb # 0.0430 lb

0.0430 lb # 0.0430 lb

0.0430 lb # 0.0430 lb

0.2540 lb # 0.2540 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.1273 lb # 0.1273 lb

0.0000 lb # 0.0000 lb

Piece Cost Weight (Total)

(Total)

0.0000 lb 0.0000 lb

0.0000 lb # 0.0000 lb

0.0141 lb # 0.0141 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0024 lb # 0.0024 lb

0.0176 lb # 0.0176 lb
0.0237 lb # 0.0237 lb

0.0509 lb # 0.0509 lb

0.0037 lb # 0.0037 lb

0.0000 lb # 0.0000 lb

0.0472 lb # 0.0472 lb

0.0156 lb # 0.0156 lb

0.0000 lb # 0.0000 lb

Piece Cost Weight (Total)

(Total)

0.1214 lb 0.1214 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.9124 lb # 1.8248 lb

0.6737 lb # 1.3474 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.2387 lb # 0.4774 lb

0.0330 lb # 0.0660 lb

0.0000 lb # 0.0000 lb
0.0000 lb # 0.0000 lb

0.0769 lb # 0.1538 lb

0.0003 lb # 0.0003 lb

# 0.1300 lb

# 0.5996 lb

Piece Cost Weight (Total)

(Total)

0.3709 lb 0.3709 lb

0.0100 lb # 0.0100 lb

0.0100 lb # 0.0100 lb

0.0100 lb # 0.0100 lb

0.0000 lb # 0.0000 lb

0.0100 lb # 0.0100 lb

0.0365 lb # 0.0365 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb
0.0000 lb # 0.0000 lb

Piece Cost Weight (Total)

(Total)

0.0240 lb 0.0240 lb

0.0125 lb # 0.0125 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0100 lb # 0.0100 lb

0.0100 lb # 0.0100 lb

0.0100 lb # 0.0100 lb

0.0044 lb # 0.0044 lb

0.0048 lb # 0.0048 lb

0.0032 lb # 0.0032 lb

# 0.0031 lb

0.0000 lb # 0.0000 lb
Piece Cost Weight (Total)

(Total)

0.0000 lb 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

# 0.0330 lb

# 0.0560 lb

# 0.0480 lb

# 0.2540 lb

Preassembled Totals

Analyzed Subs:

Unanalyzed Subs:

Parts:

Fasteners:

Parts+Unanalyzed:
Indented Bill of Materials

V Generator/Alternator

Level Symbol Name Number

V Bracket, Alternator V Bracket, Alternator

1 V Bracket, Alternator V Bracket, Alternator-Washed

2 V Bracket, Alternator V Bracket, Alternator-Machi

3 V Bracket, Alternator V Bracket, Alternator-Trim

4 V Bracket, Alternator V Bracket, Alternator-D

0 V Large Bolt, Alt Bracket V Large Bolt, Alt Bracket

0 V bolt, Medium, Alt Bracket V bolt, Medium, Alt Bracket

0 V Bolt, Small, Alt Bracket V Bolt, Small, Alt Bracket

0 V Alternator, HV Wire Asm. V Alternator, HV Wire Asm.

1 V Starter Generator Asm V Starter Generator Asm

2 V Starter Generator V Starter Generator

3 V Housing, Starter Gen, Front V Housing, Starter Gen, F

4 V Housing, Starter Gen, Front V Housing, Starter Ge

5 V Housing, Starter Gen, Front V Housing, Starter 

6 V Housing, Starter Gen, Front V Housing, Start

7 V Housing, Starter Gen, Front

3 V Bearing, Starter Gen, Rotor Front V Bearing, Starter Gen, R

3 V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Start

4 V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, St

5 V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, 

6 V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retaine

3 V Bolt, Starter Gen, Bearing Retainer, M5 x 15 V Bolt, Starter Gen, Bearin

3 V Rotor & Slipring Asm, Starter Generator V Rotor & Slipring Asm, S

4 V Rotor & Core Asm, Starter Generator V Rotor & Core Asm, S

5 V Rotor & Core Asm, OD Turn & Balance V Rotor & Core Asm

6 V Shaft, Starter Gen, Rotor Asm V Shaft, Starter G

7 V Shaft, Starter Gen, Rotor Asm, Turned

8 V Shaft, Starter Gen, Rotor Asm, Steel

6 V Pole, Starter Gen, Rotor Asm V Pole, Starter G

7 V Pole, Starter Gen, Rotor Wash

8 V Pole, Starter Gen, Rotor Machining

9 V Pole, Starter Gen, Rotor DeGate

# V Pole, Starter Gen, Rotor Sand Removal

11 V Pole, Starter Gen, Rotor Sand Removal

11 V Pole, Starter Gen, Rotor Energy

11 V Pole, Starter Gen, Rotor Lost Sand

6 V Winding Asm, Starter Generator, Rotor V Winding Asm, 

7 V Winding Bobbin, Starter Gen, Rotor Asm

8 V Winding Bobbin, Starter Gen, Rotor Asm, Material

7 V Wire, Rotor, Starter Gen

7 V Tape, Rotor, Starter Gen, Cloth Type

6 V Pole, Starter Gen, Rotor Asm V Pole, Starter G

7 V Pole, Starter Gen, Rotor Wash

8 V Pole, Starter Gen, Rotor Machining

9 V Pole, Starter Gen, Rotor DeGate

# V Pole, Starter Gen, Rotor Sand Removal

11 V Pole, Starter Gen, Rotor Sand Removal
11 V Pole, Starter Gen, Rotor Energy

11 V Pole, Starter Gen, Rotor Lost Sand

6 V Magnet Asm, Starter Generator, Rotor V Magnet Asm, S

7 V Magnet, Starter Generator, Rotor

7 V Magnet Cover, Starter Gen, Stamping

8 V Magnet Cover, Starter Gen, Steel

6 V Fan, Rear, Starter Gen, Rotor Asm V Fan, Rear, Star

7 V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding

8 V Fan, Rear, Starter Gen, Rotor Asm, Steel

7 V Fan, Front, Starter Gen, Rotor Asm

8 V Fan, Front, Starter Gen, Rotor Asm, Steel

4 V Bearing Spacer, Starter Gen, Front Bearing V Bearing Spacer, Sta

5 V Bearing Spacer, Starter Gen, Front Bearing, Stee V Bearing Spacer, S

4 V Winding to Slipring Connector, Starter Gen, Roto V Winding to Slipring 

5 V Terminal, Overmold, Starter Gen, Rotor, Copper V Terminal, Overmol

5 V Base, Slipring Connector, Starter Gen, Rotor, Ma V Base, Slipring Con

4 V Slipring Asm, Starter Gen, Rotor V Slipring Asm, Starte

5 V Slipring Base, Starter Gen, Rotor V Slipring Base, Sta

6 V Slipring Base, Starter Gen, Rotor, Material V Slipring Base, S

5 V Wire, Red, Rotor, Starter Gen V Wire, Red, Rotor, 

5 V Wire, Black, Rotor, Starter Gen V Wire, Black, Roto

5 V Slipring Base, Starter Gen, Rotor V Slipring, Starter G

6 V Slipring, Starter Gen, Rotor, Copper V Slipring, Starter 

4 V Bearing, Starter Gen, Rotor Rear V Bearing, Starter Gen

4 V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, St

5 V Bearing Retainer, Starter Gen, Material V Bearing Retainer, S

4 V Nut, Starter Gen, M6 V Nut, Starter Gen, M6

3 V Stator Asm, Starter Generator V Stator Asm, Starter Gen

4 V Stator Core Asm, Starter Generator V Stator Core Asm, Sta

5 V Stator Core Asm, Starter Gen, Stacked V Stator Core Asm, 

6 V Stator Core Plate, Starter Gen, Stamped V Stator Core Pla

7 V Stator Core Plate, Starter Gen, Steel

4 V Insulator, Cavity, Starter Gen V Insulator, Cavity, Sta

4 V Wire, Stator, Starter Gen V Wire, Stator, Starter 

4 V Insulator, Closeout, Starter Gen V Insulator, Closeout, 

4 V Insulator Sleeve, Starter Gen, Stator Asm V Insulator Sleeve, Sta

4 V Terminal, Starter Gen, Stator Asm V Terminal, Starter Gen

4 V Insulator Sleeve, Stator Asm, Starter Gen, Large V Insulator Sleeve, Stat

4 V Temp Sensor Asm, Starter Gen, Stator V Temp Sensor Asm, S

5 V Temp Sensor Wire, Starter Gen, Stator Asm V Temp Sensor Wir

5 V Eyelet Terminal, Starter Gen, Stator Temp Sensor V Eyelet Terminal, S

5 V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Heat Shrink Tube, 

5 V Insulator Sleeve, Starter Gen, Stator Asm V Insulator Sleeve, S

5 V Thermocouple, Starter Gen, Stator Asm V Thermocouple, S

6 V Thermocouple Leads, Starter Gen, Stator Asm V Thermocouple 

6 V Heat Shrink Tube, Starter Gen, Stator Temp Senso V Heat Shrink Tub

5 V Heat Shrink Tube, Weather Pack, Stator Temp Sens V Heat Shrink Tube, 

4 V Insulator String, Starter Gen, Stator Asm V Insulator String, Start

3 V Housing, Starter Gen, Rear V Housing, Starter Gen, R

4 V Housing, Starter Gen, Rear V Housing, Starter Ge

5 V Housing, Starter Gen, Rear V Housing, Starter 

6 V Housing, Starter Gen, Rear V Housing, Start

7 V Housing, Starter Gen, Rear

7 V Sleeve Bearing Overmolded

3 V Bolt, Starter Gen, M5 x 80 V Bolt, Starter Gen, M5 x 8

3 V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generato
4 V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generat

3 V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, S

4 V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm

5 V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block As

4 V Brass Threaded Insert Small V Brass Threaded Inser

4 V Brass Threaded Insert Large V Brass Threaded Inser

3 V Bolt, Starter Gen, M6 x 18 V Bolt, Starter Gen, M6 x 1

3 V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Gene

4 V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Gen

3 V Base Gasket, Starter Generator, Internal Regulat V Base Gasket, Starter Ge

3 V Internal Regulator Asm, Starter Generator V Internal Regulator Asm

4 V Internal Regulator Asm, Starter Generator V Internal Regulator A

5 V Internal Regulator Asm, Starter Generator V Internal Regulato

6 V Internal Regulator Asm, Starter Generator V Internal Regula

6 V 4 Pin Terminal Strip V 4 Pin Terminal 

5 V Anti-Crush Sleeve PEB mid housing V Anti-Crush Sleeve 

4 V Brush Spring V Brush Spring

4 V Regulator Brush Asm. V Regulator Brush Asm

5 V Regulator Brush V Regulator Brush

5 V Copper Wire - Brushes V Copper Wire - Brus

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 1

3 V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter G

4 V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter G

3 V Dust Seal, Starter Generator, Internal Regulator V Dust Seal, Starter Gener

3 V Bolt, Starter Gen, M4 x 8 V Bolt, Starter Gen, M4 x 8

3 V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Inte

4 V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, 

5 V Cover, Starter Gen, Internal Regulator V Cover, Starter Ge

6 V Cover, Starter Gen, Internal Regulator V Cover, Starter 

7 V Cover, Starter Gen, Internal Regulator

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 1

3 V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Star

4 V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Sta

3 V Washer, Starter Gen, M6 Shim V Washer, Starter Gen, M6 

3 V Resolver Motor Armature Asm, Starter Gen V Resolver Motor Armatu

4 V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate

5 V Resolver Core Plate, Starter Gen, Steel V Resolver Core Pla

3 V Nut, Starter Gen, M5 V Nut, Starter Gen, M5

3 V Resolver Motor Sensor Asm, Starter Gen V Resolver Motor Sensor 

3 V Bracket, Starter Gen, Resolver Motor Sensor V Bracket, Starter Gen, R

4 V Bracket, Starter Gen, Resolver, Plated V Bracket, Starter Gen

5 V Bracket, Starter Gen, Resolver, Stamped V Bracket, Starter G

6 V Bracket, Starter Gen, Resolver, Material V Bracket, Starter 

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 1

3 V Cover Asm, Starter Gen, Resolver Motor V Cover Asm, Starter Gen

4 V Cover Asm, Starter Gen, Resolver Motor-Wash V Cover Asm, Starter G

5 V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starte

6 V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Sta

4 V Label - Cover Asm. V Label - Cover Asm.

4 V Seal - Cover Asm. V Seal - Cover Asm.

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 1

3 V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, E

4 V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen

5 V Bracket, Starter Gen, Elect Harness V Bracket, Starter Ge

3 V Bolt, Starter Gen, M5 x 15 V Bolt, Starter Gen, M5 x 1
2 V Washer, Starter Gen, Pulley V Washer, Starter Gen, Pulley

2 V Pulley Asm, Starter Generator V Pulley Asm, Starter Gener

3 V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Star

4 V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, S

5 V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, 

3 V Pulley Base Asm, Starter Generator V Pulley Base Asm, Start

4 V Pulley Base Asm, Starter Generator-Machined V Pulley Base Asm, St

5 V Pulley Base Asm, Starter Generator-Material V Pulley Base Asm, 

2 V Nut, Starter Gen, Pulley V Nut, Starter Gen, Pulley

1 V HV Wire, Black V HV Wire, Black

1 V HV Wire, Red V HV Wire, Red

1 V HV Wire, White V HV Wire, White

1 V Bolt, HV Wire to Alternator V Bolt, HV Wire to Alternator

1 V Bolt, Large Wire to Alt V Bolt, Large Wire to Alt

1 V Rubber Insert, Under Cover V Rubber Insert, Under Cover

1 V Cover Asm, 36V Wires, Alternator V Cover Asm, 36V Wires, Alter

2 V Cover, 36V Wires, Alternator V Cover, 36V Wires, Alterna

3 V Cover, 36V Wires, Alternator, Stamped V Cover, 36V Wires, Alter

4 V Cover, 36V Wires, Alternator, Stamped V Cover, 36V Wires, Alt

2 V Tape, 2 Sided, 36V Wires, Alternator V Tape, 2 Sided, 36V Wires, A

2 V Cover Gasket, 36V Wires, Alternator V Cover Gasket, 36V Wires, A

1 V Bolt, Cover, Alternator Wires V Bolt, Cover, Alternator Wires

1 V Retaining Bracket, 36V Wires V Retaining Bracket, 36V Wires

2 V Retaining Bracket, 36V Wires, Stamping V Retaining Bracket, 36V W

3 V Retaining Bracket, 36V Wires, Material V Retaining Bracket, 36V W

1 V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, Back of Alt/Gen

1 V Clamp, 3 HV Wires to Alt V Clamp, 3 HV Wires to Alt

1 V Bracket, For 3 HV Wire Clamp V Bracket, For 3 HV Wire Clam

2 V Bracket, For 3 HV Wire Clamp, Washed V Bracket, For 3 HV Wire Cl

3 V Bracket, For 3 HV Wire Clamp, Machined V Bracket, For 3 HV Wire 

4 V Bracket, For 3 HV Wire Clamp, Stamped V Bracket, For 3 HV W

5 V Bracket, For 3 HV Wire Clamp, Material V Bracket, For 3 HV 

1 V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 HV wires

0 V Bolt, Alternator to bracket, Short V Bolt, Alternator to bracket, Short

0 V Bolt, Alternator to bracket, Long V Bolt, Alternator to bracket, Long

0 V Tensioner, Belt V Tensioner, Belt

1 V Tensioner, Base V Tensioner, Base

2 V Tensioner, Base V Tensioner, Base-Machine

3 V Tensioner, Base V Tensioner, Base-Trim

Design Profit®

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Level Symbol Name Number

4 V Tensioner, Base V Tensioner, Base-Cas

5 V Tensioner, Base V Tensioner, Base-M

1 V Sleeve , Teflon Small V Sleeve , Teflon Small

2 V Sleeve , Teflon Small V Sleeve , Teflon Small-Stam

3 V Sleeve , Teflon Small V Sleeve , Teflon Small-Ma

1 V Lock, Tensioner Asm V Lock, Tensioner Asm
2 V Lock, Tensioner Asm V Lock, Tensioner Asm-1 2 V Lock, Tensioner V Lock, Tensioner-Wash 3 V Lock, Tensioner V Lock, Tensioner-Trim 4 V Lock, Tensioner V Lock, Tensioner-Cas

5 V Lock, Tensioner V Lock, Tensioner-M

1 V Tensioner, Base Cover V Tensioner, Base Cover 2 V Tensioner, Base Cover V Tensioner, Base Cover-Ma

3 V Tensioner, Base Cover V Tensioner, Base Cover

4 V Tensioner, Base Cover V Tensioner, Base Cov

5 V Tensioner, Base Cover V Tensioner, Base C

1 V Tensioner, Bolt V Tensioner, Bolt 1 V Sleeve , Teflon, Large V Sleeve , Teflon, Large 2 V Sleeve , Teflon, Large V Sleeve , Teflon, Large-Sta

3 V Sleeve , Teflon, Large V Sleeve , Teflon, Large-M

1 V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large 2 V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large

3 V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Lar

1 V O-Ring, Tensioner V O-Ring, Tensioner 1 V Washer, Tensioner, 1 V Washer, Tensioner, 1 1 V Washer, Tensioner, 2 V Washer, Tensioner, 2 1 V Washer, Tensioner, Cover Asm V Washer, Tensioner, Cover As

2 V Washer, Tensioner, Cover V Washer, Tensioner, Cover 3 V Washer, Tensioner, Cover V Washer, Tensioner, Cov

2 V Washer, Tensioner, Cover Washer V Washer, Tensioner, Cover W

1 V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Sm

2 V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, S

1 V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, La

2 V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, 

3 V Sleeve , Alternator Mount, Large V Sleeve , Alternator Moun

1 V Tensioner, Pulley Asm V Tensioner, Pulley Asm 2 V Tensioner, Pulley V Tensioner, Pulley 3 V Tensioner, Pulley V Tensioner, Pulley-Wash 4 V Tensioner, Pulley V Tensioner, Pulley-Ma

5 V Tensioner, Pulley V Tensioner, Pulley-

2 V Tensioner, Pulley Bearing V Tensioner, Pulley Bearing 1 V Tensioner, Pulley Cover V Tensioner, Pulley Cover 2 V Tensioner, Pulley Cover V Tensioner, Pulley Cover-S

3 V Tensioner, Pulley Cover V Tensioner, Pulley Cover-

1 V Tensioner, Pulley Bolt V Tensioner, Pulley Bolt 1 V Tensioner, Label V Tensioner, Label

0 V Bolt Tensioner V Bolt Tensioner 0 V Belt Tensioner Spring Asm. V Belt Tensioner Spring Asm. 1 V Spring, Belt Tensioner V Spring, Belt Tensioner 1 V Top Base, Belt Tensioner V Top Base, Belt Tensioner 2 V Top Base, Belt Tensioner V Top Base, Belt Tensioner-

3 V Top Base, Belt Tensioner V Top Base, Belt Tension

4 V Top Base, Belt Tensioner V Top Base, Belt Tensio

4 V Shaft, Belt Tensioner V Shaft, Belt Tensioner 1 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner 2 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensio

3 V Bottom Base, Belt Tensioner V Bottom Base, Belt Tens

4 V Bottom Base, Belt Tensioner V Bottom Base, Belt T

5 V Bottom Base, Belt Tensioner V Bottom Base, Bel

6 V Bottom Base, Belt Tensioner V Bottom Base, B

2 V Sleeve, Shaft, Belt Tensioner V Sleeve, Shaft, Belt Tension

2 V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tens
3 V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Te

4 V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt T

1 V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensioner 

2 V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensio

3 V Retainer Clip, Belt Tensioner Spring V Retainer Clip, Belt Tensi

1 V Shaft Seal, Belt Tensioner Spring V Shaft Seal, Belt Tensioner Spr

1 V Valve, Belt Tensioner Spring V Valve, Belt Tensioner Spring

1 V Shaft Spring, Belt Tensioner Spring V Shaft Spring, Belt Tensioner S

0 V Sleeve w/coating, Spring Damper V Sleeve w/coating, Spring Damp

1 V Sleeve, Coating, Spring V Sleeve, Coating, Spring

1 V Sleeve, Coating, Inner V Sleeve, Coating, Inner

2 V Sleeve, Coating, Inner V Sleeve, Coating, Inner-Ma

3 V Sleeve, Coating, Inner V Sleeve, Coating, Inner-M

0 V Sleeve , Spring Damper V Sleeve , Spring Damper

0 V Bolt, Belt Damper, Long V Bolt, Belt Damper, Long

0 V Bolt, Belt Damper, Short V Bolt, Belt Damper, Short

0 V Belt, Alt/AC V Belt, Alt/AC

Assembly Totals

Analyzed Subs: 298

Unanalyzed Subs: 113

Parts: 351

Fasteners: 58

Parts+Unanalyzed:464

Design Profit®

Copyright 2005© Munro & Associates, Inc.
Qty Material Piece Cost Weight

racket, Alternator 1 ### V Bracket, Alternator-Washed 1 $5.15

V Bracket, Alternator-Machined 1 $5.15

V Bracket, Alternator-Trimed 1

V Bracket, Alternator-Die Cast 1

arge Bolt, Alt Bracket 1 Commodity Pricing $0.32

olt, Medium, Alt Bracket 2 Commodity Pricing $0.16

olt, Small, Alt Bracket 1 Commodity Pricing $0.07

ternator, HV Wire Asm. 1 $77.37

V Starter Generator Asm 1 $57.68

V Starter Generator 1 $52.75

V Housing, Starter Gen, Front 1 Aluminum Die Cast

V Housing, Starter Gen, Front, Washed 1 Aluminum Die Cast

V Housing, Starter Gen, Front, Machined 1 Aluminum Die Cast

V Housing, Starter Gen, Front, Trim 1 Aluminum Die Cast

V Housing, Starter Gen, Front, Die Cast 1 Aluminum - 380

V Bearing, Starter Gen, Rotor Front 1 Commodity Pricing

V Bearing Retainer, Starter Gen, Front Bearing 1 Steel - 1008

V Bearing Retainer, Starter Gen, Front Bearing-Mac 1 Steel - 1008

V Bearing Retainer, Starter Gen, Front Bearing-Sta 1 Steel - 1008

V Bearing Retainer, Starter Gen, Front Bearing-Mat 1 Steel - 1008

V Bolt, Starter Gen, Bearing Retainer, M5 x 15 3 Commodity Pricing

V Rotor & Slipring Asm, Starter Generator 1

V Rotor & Core Asm, Starter Generator 1

V Rotor & Core Asm, OD Turn & Balance 1

V Shaft, Starter Gen, Rotor Asm 1 Steel - 4140

V Shaft, Starter Gen, Rotor Asm, Turned 1 Steel - 4140

V Shaft, Starter Gen, Rotor Asm, Steel 1 Steel - 4140

V Pole, Starter Gen, Rotor Asm 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Wash 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Machining 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-DeGate 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Sand Removal 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Material 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Energy 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Lost Sand 1 Nodular Iron

V Winding Asm, Starter Generator, Rotor 1

V Winding Bobbin, Starter Gen, Rotor Asm 1 Nylon 6/6

V Winding Bobbin, Starter Gen, Rotor Asm, Material 1 PA66

V Wire, Rotor, Starter Gen 1 Commodity Pricing

V Tape, Rotor, Starter Gen, Cloth Type 1 Commodity Pricing

V Pole, Starter Gen, Rotor Asm 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Wash 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Machining 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-DeGate 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Sand Removal 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Material 1 Nodular Iron
V Pole, Starter Gen, Rotor Asm-Energy 1 Nodular Iron

V Pole, Starter Gen, Rotor Asm-Lost Sand 1 Nodular Iron

V Magnet Asm, Starter Generator, Rotor #

V Magnet, Starter Generator, Rotor 1 Commodity Pricing

V Magnet Cover, Starter Gen, Stamping 1 Steel - 1008

V Magnet Cover, Starter Gen, Steel 1 Steel - 1008

V Fan, Rear, Starter Gen, Rotor Asm 1 Steel - 1008

V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding 1 Steel - 1008

V Fan, Rear, Starter Gen, Rotor Asm, Steel 1 Steel - 1008

V Fan, Front, Starter Gen, Rotor Asm 1 Steel - 1008

V Fan, Front, Starter Gen, Rotor Asm, Steel 1 Steel - 1008

V Bearing Spacer, Starter Gen, Front Bearing 1 Steel - 1008

V Bearing Spacer, Starter Gen, Front Bearing, Stee 1 Steel - 1008

V Winding to Slipring Connector, Starter Gen, Roto 1

V Terminal, Overmold, Starter Gen, Rotor, Copper 2 Commodity Price

V Base, Slipring Connector, Starter Gen, Rotor, Ma 1 Polyphenylene Sulfide (PPS)

V Slipring Asm, Starter Gen, Rotor 1

V Slipring Base, Starter Gen, Rotor 1 Polyphenylene Sulfide (PPS)

V Slipring Base, Starter Gen, Rotor, Material 1 Polyphenylene Sulfide (PPS)

V Wire, Red, Rotor, Starter Gen 1 Commodity Pricing

V Wire, Black, Rotor, Starter Gen 1 Commodity Pricing

V Slipring, Starter Gen, Rotor 2 Copper 

V Slipring, Starter Gen, Rotor, Copper 1 Copper 

V Bearing, Starter Gen, Rotor Rear 1 Commodity Pricing

V Bearing Retainer, Starter Gen, Rear Bearing 1 Steel - 1008

V Bearing Retainer, Starter Gen, Material 1 Steel - 1008

V Nut, Starter Gen, M6 1 Commodity Pricing

V Stator Asm, Starter Generator 1

V Stator Core Asm, Starter Generator 1

V Stator Core Asm, Starter Gen, Stacked 1 Steel - 1018

V Stator Core Plate, Starter Gen, Stamped # Steel - 1018

V Stator Core Plate, Starter Gen, Steel 1 Steel - 1018

V Insulator, Cavity V Insulator, Cavity, Starter Gen , Starter Gen 48 Aromatic Poly omatic Polyamide

V Wire, Stator, Starter Gen 3 Commodity Pricing

V Insulator, Closeout, Starter Gen 48 Aromatic Polyamide

V Insulator Sleeve, Starter Gen, Stator Asm 3 Commodity Pricing

V Terminal, Starter Gen, Stator Asm 3 Commodity Pricing

V Insulator Sleeve, Stator Asm, Starter Gen, Large 1 Commodity Pricing

V Temp Sensor Asm, Starter Gen, Stator 1

V Temp Sensor Wire, Starter Gen, Stator Asm 2 Commodity Pricing

V Eyelet Terminal, Starter Gen, Stator Temp Sensor 2 Commodity Pricing

V Heat Shrink Tube, Starter Gen, Stator Temp Senso 2 Commodity Pricing

V Insulator Sleeve, Starter Gen, Stator Asm 2 Commodity Pricing

V Thermocouple, Starter Gen, Stator Asm 1

V Thermocouple Leads, Starter Gen, Stator Asm 1 Commodity Pricing

V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1 1 Commodity Pricing

V Heat Shrink Tube, Weather Pack, Stator Temp Sen 2 Commodity Pricing

V Insulator String, Starter Gen, Stator Asm 16 Commodity Pricing

V Housing, Starter Gen, Rear 1 Aluminum Die Cast

V Housing, Starter Gen, Washed 1 Aluminum Die Cast

V Housing, Starter Gen, Machined 1 Aluminum Die Cast

V Housing, Starter Gen, Trim 1 Aluminum Die Cast

V Housing, Starter Gen, Die Cast 1 Aluminum - 380

V Sleeve Bearing Overmolded 1 Steel Tube

V Bolt, Starter Gen, M5 x 80 6 Commodity Pricing

V Boot, Starter Generator, 3 Phase Terminal 3 SBR
V Boot, Starter Generator, 3 Phase Terminal-Materi 1 SBR

V Terminal Block Asm, Starter Generator, 3 Phase T 1 Polyphenylene Sulfide (PPS)

V Terminal Block Asm, Starter Generator, 3 Phase-P 1 Polyphenylene Sulfide (PPS)

V Terminal Block Asm, Starter Generator, 3 Phase-M 1 Polyphenylene Sulfide (PPS)

V Brass Threaded Insert Small 5 Commodity Pricing

V Brass Threaded Insert Large 8 Commodity Pricing

V Bolt, Starter Gen, M6 x 18 4 Commodity Pricing

V Grommet, Starter Generator, Internal Regulator W 1 SBR

V Grommet, Starter Generator, Internal Regulator-M 1 SBR

V Base Gasket, Starter Generator, Internal Regulat 1 Commodity Pricing

V Internal Regulator Asm, Starter Generator 1 Polyphenylene Sulfide (PPS)

V Internal Regulator Asm, Starter Generator-Solder 1 Polyphenylene Sulfide (PPS)

V Internal Regulator Asm, Starter Generator-Mold 1 Polyphenylene Sulfide (PPS)

V Internal Regulator Asm, Starter Generator-Materi 1 Polyphenylene Sulfide (PPS)

V 4 Pin Terminal Strip 1 Commodity Pricing

V Anti-Crush Sleeve PEB mid housing 3 Commodity Pricing

V Brush Spring 2 Commodity Pricing

V Regulator Brush Asm. 2

V Regulator Brush 1 Commodity Pricing

V Copper Wire - Brushes 1 Commodity Pricing

V Bolt, Starter Gen, M5 x 15 3 Commodity Pricing

V Brush Cover, Starter Generator, Internal Regulat 1 PBT

V Brush Cover, Starter Generator, Internal Regul-1 1 PPS 

V Dust Seal, Starter Generator, Internal Regulator 1 Commodity Pricing

V Bolt, Starter Gen, M4 x 8 2 Commodity Pricing

V Cover, Starter Gen, Internal Regulator 1 Aluminum Die Cast

V Cover, Starter Gen, Internal Regulator-Washed 1 Aluminum Die Cast

V Cover, Starter Gen, Internal Regulator-Machined 1 Aluminum Die Cast

V Cover, Starter Gen, Internal Regulator-Trimmed 1 Aluminum Die Cast

V Cover, Starter Gen, Internal Regulator-Die Cast 1 Aluminum - 380

V Bolt, Starter Gen, M5 x 15 3 Commodity Pricing

V Duckbill Breather, Starter Gen, Internal Reg Cov 1 SBR

V Duckbill Breather, Starter Gen, Internal Reg C-M 1 SBR

V Washer, Starter Gen, M6 Shim 1 Commodity Pricing

V Resolver Motor Armature Asm, Starter Gen 1 Steel - 1018

V Resolver Core Plate, Starter Gen, Stamped 16 Steel - 1018

V Resolver Core Plate, Starter Gen, Steel 1 Steel - 1018

V Nut, Starter Gen, M5 1 Commodity Pricing

V Resolver Motor Sensor Asm, Starter Gen 1

V Bracket, Starter Gen, Resolver Motor Sensor 1 Steel - 1008

V Bracket, Starter Gen, Resolver, Plated 1 Steel - 1008

V Bracket, Starter Gen, Resolver, Stamped 1 Steel - 1008

V Bracket, Starter Gen, Resolver, Material 1 Steel - 1008

V Bolt, Starter Gen, M5 x 15 3 Commodity Pricing

V Cover Asm, Starter Gen, Resolver Motor 1 Steel - 1008

V Cover Asm, Starter Gen, Resolver Motor-Wash 1 Steel - 1008

V Cover Asm, Starter Gen, Resolver Motor-Stamping 1 Steel - 1008

V Cover Asm, Starter Gen, Resolver Motor-Stampin-M 1 Steel - Galvinized

V Label - Cover Asm. 1 Commodity Pricing

V Seal - Cover Asm. 1 Commodity Pricing

V Bolt, Starter Gen, M5 x 15 3 Commodity Pricing

V Bracket, Starter Gen, Elect Harness 1 Steel - 1008

V Bracket, Starter Gen, Elect Harness-Stamping 1 Steel - 1008

V Bracket, Starter Gen, Elect Harness-Stamping-Mat 1 Steel - Galvinized

V Bolt, Starter Gen, M5 x 15 2 Commodity Pricing
V Washer, Starter Gen, Pulley 1 Commodity Pricing $0.15

V Pulley Asm, Starter Generator 1 $4.67

V Insert Pulley Asm, Starter Generator 1 Stainless Steel - 304

V Insert Pulley Asm, Starter Generator-Machined 1 Stainless Steel - 304

V Insert Pulley Asm, Starter Generator-Material 1 Stainless Steel - 304

V Pulley Base Asm, Starter Generator 1 Stainless Steel - 304

V Pulley Base Asm, Starter Generator-Machined 1 Stainless Steel - 304

V Pulley Base Asm, Starter Generator-Material 1 Stainless Steel - 304

V Nut, Starter Gen, Pulley 1 Commodity Pricing $0.11

V HV Wire, Black 1 Commodity Prcing $5.36

1 Commodity Prcing $6.19

V HV Wire, White 1 Commodity Prcing $5.82

V Bolt, HV Wire to Alternator 3 Commodity Pricing $0.05

V Bolt, Large Wire to Alt 3 Commodity Pricing $0.02

V Rubber Insert, Under Cover 2 Commodity Pricing $0.03

V Cover Asm, 36V Wires, Alternator 1 $1.23

V Cover, 36V Wires, Alternator1 1 Steel - Galvinized $1.08

V Cover, 36V Wires, Alternator, Stamped 1 Steel - Galvinized

V Cover, 36V Wires, Alternator, Material 1 Steel - Galvinized

V Tape, 2 Sided, 36V Wires, Alternator 1 Commodity Pricing $0.02

V Cover Gasket, 36V Wires, Alternator 1 Commodity Pricing $0.13

V Bolt, Cover, Alternator Wires 4 Commodity Pricing $0.04

V Retaining Bracket, 36V Wires 1 Steel - 1008 $0.08

V Retaining Bracket, 36V Wires, Stamping 1 Steel - 1008 $0.08

V Retaining Bracket, 36V Wires, Material 1 Steel - 1008

V Bolt, Bracket, Back of Alt/Gen 2 Commodity Pricing $0.05

V Clamp, 3 HV Wires to Alt 1 Commodity Pricing $0.25

V Bracket, For 3 HV Wire Clamp 1 Steel - 1008 $0.18

V Bracket, For 3 HV Wire Clamp, Washed 1 Steel - 1008 $0.18

V Bracket, For 3 HV Wire Clamp, Machined 1 Steel - 1008

V Bracket, For 3 HV Wire Clamp, Stamped 1 Steel - 1008

V Bracket, For 3 HV Wire Clamp, Material 1 Steel - 1008

V Bolt, Clamp 3 HV wires 1 Commodity Pricing $0.04

olt, Alternator to bracket, Short 1 Commodity Pricing $0.15

olt, Alternator to bracket, Long 2 Commodity Pricing $0.19

1 $5.37

V Tensioner, Base 1 Aluminum $1.36

V Tensioner, Base-Machine 1 Aluminum $1.36

V Tensioner, Base-Trim 1 Aluminum

Page 1 of

Number Qty Material Piece Cost

V Tensioner, Base-Cast 1 Aluminum

V Tensioner, Base-Material 1 Aluminum

V Sleeve , Teflon Small 2 PMP Plastic Metal Plastic $0.01

V Sleeve , Teflon Small-Stamping 1 PMP Plastic Metal Plastic $0.01

V Sleeve , Teflon Small-Material 1 PMP Plastic Metal Plastic

V Lock, Tensioner Asm 1 $0.08
V Lock, Tensioner Asm-1 1 Teflon $0.04

V Lock, Tensioner-Wash 1 $0.05

V Lock, Tensioner-Trim 1

V Lock, Tensioner-Cast 1

V Lock, Tensioner-Material 1 Aluminum - 380

V Tensioner, Base Cover 1 Aluminum $0.29

V Tensioner, Base Cover-Machined 1 Aluminum $0.29

V Tensioner, Base Cover-Trim 1 Aluminum

V Tensioner, Base Cover-Cast 1 Aluminum

V Tensioner, Base Cover-Material 1 Aluminum

V Tensioner, Bolt 1 Commodity Pricing $0.18

V Sleeve , Teflon, Large 1 PMP Plastic Metal Plastic $0.02

V Sleeve , Teflon, Large-Stamping 1 PMP Plastic Metal Plastic $0.02

V Sleeve , Teflon, Large-Material 1 PMP Plastic Metal Plastic

V Sleeve , Teflon, Hat, Large 1 PMP Plastic Metal Plastic $0.02

V Sleeve , Teflon, Hat, Large-Stamping 1 PMP Plastic Metal Plastic $0.02

V Sleeve , Teflon, Hat, Large-Material 1 PMP Plastic Metal Plastic

V O-Ring, Tensioner 1 Commodity Pricing $0.08

V Washer, Tensioner, 1 1 Commodity Pricing $0.01

V Washer, Tensioner, 2 1 Commodity Pricing $0.01

V Washer, Tensioner, Cover Asm 1 $0.13

V Washer, Tensioner, Cover 1 Nylon $0.07

V Washer, Tensioner, Cover-Material 1 Nylon 

V Washer, Tensioner, Cover Washer 1 Commodity Pricing $0.06

V Sleeve , Alternator Mount, Small 1 Steel $0.03

V Sleeve , Alternator Mount, Small-Stamping 1 Steel Tube $0.03

V Sleeve , Alternator Mount, Large 1 Steel $0.33

V Sleeve , Alternator Mount, Large-Machined 1 Steel $0.33

V Sleeve , Alternator Mount, Large-Material 1 Steel - 1018

V Tensioner, Pulley Asm 2 $1.22

V Tensioner, Pulley 1 Steel $0.87

V Tensioner, Pulley-Wash 1 Steel

V Tensioner, Pulley-Machining 1 Steel

V Tensioner, Pulley-Material 1 Steel - 1008

V Tensioner, Pulley Bearing 1 Commodity Pricing $0.35

V Tensioner, Pulley Cover 2 Steel $0.04

V Tensioner, Pulley Cover-Stamping 1 Steel $0.04

V Tensioner, Pulley Cover-Material 1 Steel - 1040

V Tensioner, Pulley Bolt 2 Commodity Pricing $0.10

V Tensioner, Label 1 Commodity Pricing $0.10

1 Commodity Pricing $0.19

elt Tensioner Spring Asm. 1 $1.83

V Spring, Belt Tensioner 1 Commodity Pricing $1.20

V Top Base, Belt Tensioner 1 $0.10

V Top Base, Belt Tensioner-Trim 1 $0.10

V Top Base, Belt Tensioner-Casting 1

V Top Base, Belt Tensioner-Wash 1 Aluminum - 380

V Shaft, Belt Tensioner 1 Steel

V Bottom Base, Belt Tensioner 1 Aluminum $0.19

V Bottom Base, Belt Tensioner-Wash 1 Aluminum $0.15

V Bottom Base, Belt Tensioner-Machined 1 Aluminum

V Bottom Base, Belt Tensioner-Trim 1 Aluminum

V Bottom Base, Belt Tensioner-Cast 1 Aluminum

V Bottom Base, Belt Tensioner-Material 1 Aluminum - 380

V Sleeve, Shaft, Belt Tensioner 1 Steel - 1060 $0.02

V Sleeve , Teflon, Belt Tensioner 1 PMP Plastic Metal Plastic $0.02
V Sleeve , Teflon, Belt Tensioner-Stamping 1 PMP Plastic Metal Plastic

V Sleeve , Teflon, Belt Tensioner-Material 1 PMP Plastic Metal Plastic

V Retainer Clip, Belt Tensioner Spring 1 Steel $0.01

V Retainer Clip, Belt Tensioner Spring-Stamping 1 Steel $0.01

V Retainer Clip, Belt Tensioner Spring-Material 1 Steel - 1018

V Shaft Seal, Belt Tensioner Spring 1 Commodity Pricing $0.20

V Valve, Belt Tensioner Spring 1 Commodity Pricing $0.09

V Shaft Spring, Belt Tensioner Spring 1 Commodity Pricing $0.05

eeve w/coating, Spring Damper 1 $0.31

V Sleeve, Coating, Spring 1 SBR $0.01

V Sleeve, Coating, Inner 1 Steel $0.30

V Sleeve, Coating, Inner-Machining 1 Steel $0.30

V Sleeve, Coating, Inner-Material 1 Steel - 1018

eeve , Spring Damper 1 Commodity Pricing $0.02

olt, Belt Damper, Long 1 Commodity Pricing $0.08

olt, Belt Damper, Short 1 Commodity Pricing $0.07

1 Commodity Pricing $2.50

Report Totals Preassembled Totals

# Analyzed Subs:

Unanalyzed Subs:

33.5296 lb

Parts:

Fasteners:

Parts+Unanalyzed:

Page 2 of
Weight Piece Cost Weight (Total)

(Total)

4.6350 lb ### 4.6350 lb 4.6350 lb $5.15 4.6350 lb

4.6350 lb # 4.6350 lb

$5.15 4.6350 lb # 4.6350 lb

$5.15 4.6350 lb ## 4.6350 lb

0.1790 lb $0.32 0.1790 lb

0.0820 lb $0.32 0.1640 lb

0.0570 lb $0.07 0.0570 lb

23.0924 lb $77.37 23.0924 lb

19.4640 lb $57.68 19.4640 lb

18.0583 lb # 18.0583 lb

$1.41 1.1650 lb # 1.1650 lb

$1.41 1.1650 lb ## 1.1650 lb

$1.41 1.1650 lb # 1.1650 lb

$1.41 1.1650 lb # 1.1650 lb

$1.41 0.0000 lb ## 0.0000 lb

$1.52 0.2400 lb # 0.2400 lb

$0.14 0.1101 lb # 0.1101 lb

$0.14 0.1101 lb ## 0.1101 lb

$0.14 0.1101 lb # 0.1101 lb

$0.14 0.1101 lb # 0.1101 lb

$0.02 0.0074 lb # 0.0222 lb

$23.72 8.4850 lb # 8.4850 lb

$22.14 8.3323 lb ## 8.3323 lb

$22.14 8.3323 lb # 8.3323 lb

$0.65 0.5341 lb # 0.5341 lb

$0.65 0.5341 lb ## 0.5341 lb

# 0.5341 lb # 0.5341 lb

$1.90 2.7000 lb # 2.7000 lb

$1.90 2.7000 lb ## 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

## 2.7000 lb ## 2.7000 lb

## 0.0000 lb ## 0.0000 lb

## 0.0000 lb ## 0.0000 lb

$9.60 1.5750 lb # 1.5750 lb

$0.10 0.0452 lb ## 0.0452 lb

# 0.0452 lb # 0.0452 lb

$9.50 1.4848 lb ## 1.4848 lb

$0.00 0.0450 lb ## 0.0450 lb

$1.90 2.7000 lb # 2.7000 lb

$1.90 2.7000 lb ## 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

# 2.7000 lb # 2.7000 lb

## 2.7000 lb ## 2.7000 lb
## 0.0000 lb ## 0.0000 lb

## 0.0000 lb ## 0.0000 lb

$0.49 0.0377 lb # 0.6032 lb

$0.49 0.0343 lb ## 0.5488 lb

$0.00 0.0034 lb ## 0.0544 lb

# 0.0034 lb # 0.0544 lb

$0.22 0.2200 lb # 0.2200 lb

$0.08 0.0900 lb ## 0.0900 lb

# 0.0900 lb # 0.0900 lb

$0.14 0.1300 lb ## 0.1300 lb

# 0.1300 lb # 0.1300 lb

$0.04 0.0212 lb ## 0.0212 lb

$0.04 0.0212 lb # 0.0212 lb

$0.17 0.0166 lb ## 0.0166 lb

$0.03 0.0019 lb # 0.0038 lb

$0.11 0.0128 lb # 0.0128 lb

$0.18 0.0295 lb ## 0.0295 lb

$0.08 0.0083 lb # 0.0083 lb

$0.08 0.0083 lb # 0.0083 lb

$0.00 0.0009 lb # 0.0009 lb

$0.00 0.0011 lb # 0.0011 lb

$0.05 0.0096 lb # 0.0192 lb

$0.05 0.0096 lb # 0.0192 lb

$1.01 0.0780 lb ## 0.0780 lb

$0.13 0.0026 lb ## 0.0026 lb

$0.13 0.0026 lb # 0.0026 lb

$0.04 0.0048 lb ## 0.0048 lb

$15.43 3.9200 lb # 3.9200 lb

$0.53 2.1250 lb ## 2.1250 lb

$0.53 2.1250 lb # 2.1250 lb

$0.01 0.0202 lb # 2.1250 lb

$0.01 0.0202 lb ## 2.1250 lb

$0.12 0.0008 lb ## 0.0384 lb

$1.72 0.5577 lb ## 1.6731 lb

$0.06 0.0004 lb ## 0.0192 lb

$0.01 0.0007 lb ## 0.0021 lb

$0.10 0.0141 lb ## 0.0423 lb

$0.01 0.0012 lb ## 0.0012 lb

$0.39 0.0014 lb ## 0.0014 lb

$0.02 0.0000 lb # 0.0000 lb

$0.02 0.0000 lb # 0.0000 lb

$0.01 0.0000 lb # 0.0000 lb

$0.01 0.0007 lb # 0.0014 lb

$0.26 0.0000 lb # 0.0000 lb

$0.25 0.0000 lb # 0.0000 lb

$0.01 0.0000 lb # 0.0000 lb

$0.01 0.0000 lb # 0.0000 lb

$0.01 0.0001 lb ## 0.0018 lb

$2.10 1.7000 lb # 1.7000 lb

$2.10 1.7000 lb ## 1.7000 lb

$2.10 1.7000 lb # 1.7000 lb

$2.10 1.7000 lb # 1.7000 lb

$1.89 1.7000 lb ## 1.7000 lb

$0.21 0.0000 lb ## 0.0000 lb

$0.15 0.0259 lb # 0.1554 lb

$0.04 0.0210 lb # 0.0630 lb
$0.04 0.0210 lb ## 0.0630 lb

$4.07 0.6705 lb # 0.6705 lb

$3.18 0.4605 lb ## 0.4605 lb

$3.18 0.4605 lb # 0.4605 lb

$0.05 0.0100 lb ## 0.0500 lb

$0.08 0.0200 lb ## 0.1600 lb

$0.03 0.0130 lb # 0.0520 lb

$0.01 0.0072 lb # 0.0072 lb

$0.01 0.0072 lb ## 0.0072 lb

$0.06 0.0012 lb # 0.0012 lb

$1.13 0.1828 lb # 0.1828 lb

$0.83 0.1704 lb ## 0.1704 lb

$0.80 0.1704 lb # 0.1704 lb

$0.60 0.1704 lb # 0.1704 lb

$0.20 0.0000 lb # 0.0000 lb

$0.01 0.0000 lb # 0.0000 lb

$0.04 0.0011 lb ## 0.0022 lb

$0.11 0.0051 lb ## 0.0102 lb

$0.10 0.0047 lb # 0.0094 lb

$0.01 0.0004 lb # 0.0008 lb

$0.02 0.0070 lb # 0.0210 lb

$0.16 0.0189 lb # 0.0189 lb

$0.16 0.0189 lb ## 0.0189 lb

$0.14 0.0031 lb # 0.0031 lb

$0.02 0.0070 lb # 0.0140 lb

$0.85 0.7618 lb # 0.7618 lb

$0.85 0.7618 lb ## 0.7618 lb

$0.85 0.7618 lb # 0.7618 lb

$0.85 0.7618 lb # 0.7618 lb

$0.85 0.7618 lb ## 0.7618 lb

$0.02 0.0070 lb # 0.0210 lb

$0.02 0.0016 lb # 0.0016 lb

$0.02 0.0016 lb ## 0.0016 lb

$0.01 0.0004 lb # 0.0004 lb

$0.08 0.0332 lb # 0.0332 lb

$0.01 0.0021 lb ## 0.0332 lb

$0.01 0.0021 lb # 0.0332 lb

$0.02 0.0034 lb # 0.0034 lb

$0.00 0.1609 lb # 0.1609 lb

$0.08 0.0545 lb # 0.0545 lb

$0.08 0.0545 lb ## 0.0545 lb

$0.08 0.0545 lb # 0.0545 lb

$0.08 0.0545 lb # 0.0545 lb

$0.02 0.0070 lb # 0.0210 lb

$0.22 0.1215 lb # 0.1215 lb

$0.10 0.1140 lb ## 0.1140 lb

$0.10 0.1140 lb # 0.1140 lb

$0.10 0.1140 lb # 0.1140 lb

$0.05 0.0000 lb ## 0.0000 lb

$0.07 0.0075 lb ## 0.0075 lb

$0.02 0.0070 lb # 0.0210 lb

$0.02 0.0126 lb # 0.0126 lb

$0.02 0.0126 lb ## 0.0126 lb

$0.02 0.0126 lb # 0.0126 lb

$0.02 0.0070 lb # 0.0140 lb
0.0239 lb # 0.0239 lb

1.3158 lb # 1.3158 lb

$0.25 0.0508 lb # 0.0508 lb

$0.25 0.0508 lb ## 0.0508 lb

$0.25 0.0508 lb # 0.0508 lb

$4.42 1.2650 lb # 1.2650 lb

$4.42 1.2650 lb ## 1.2650 lb

$4.42 1.2650 lb # 1.2650 lb

0.0660 lb # 0.0660 lb

0.9250 lb $5.36 0.9250 lb

1.0700 lb $6.19 1.0700 lb

1.0150 lb $5.82 1.0150 lb

0.0112 lb $0.15 0.0336 lb

0.0130 lb $0.06 0.0390 lb

0.0035 lb $0.06 0.0070 lb

0.2010 lb $1.23 0.2010 lb

0.1650 lb # 0.1650 lb

$1.08 0.1650 lb # 0.1650 lb

$1.08 0.1650 lb ## 0.1650 lb

0.0010 lb # 0.0010 lb

0.0350 lb # 0.0350 lb

0.0070 lb $0.18 0.0280 lb

0.0660 lb $0.08 0.0660 lb

0.0660 lb # 0.0660 lb

$0.08 0.0660 lb # 0.0660 lb

0.0110 lb $0.10 0.0220 lb

0.0650 lb $0.25 0.0650 lb

0.1400 lb $0.18 0.1400 lb

0.1400 lb # 0.1400 lb

$0.18 0.1400 lb # 0.1400 lb

$0.18 0.1400 lb ## 0.1400 lb

$0.18 0.1400 lb # 0.1400 lb

0.0168 lb $0.04 0.0168 lb

0.1050 lb $0.15 0.1050 lb

0.1350 lb $0.39 0.2700 lb

3.9035 lb $5.37 3.9035 lb

1.1796 lb $1.36 1.1796 lb

0.0000 lb # 0.0000 lb

$1.36 0.0000 lb # 0.0000 lb

Weight Piece Cost Weight (Total)

(Total)

$1.36 0.0000 lb ## 0.0000 lb

$1.36 0.0000 lb # 0.0000 lb

0.0045 lb $0.02 0.0090 lb

0.0000 lb # 0.0000 lb

$0.01 0.0000 lb # 0.0000 lb

0.0430 lb $0.08 0.0430 lb
0.0000 lb # 0.0000 lb

0.0430 lb # 0.0430 lb

$0.05 0.0430 lb # 0.0430 lb

$0.05 0.0430 lb ## 0.0430 lb

$0.05 0.0430 lb # 0.0430 lb

0.2540 lb $0.29 0.2540 lb

0.0000 lb # 0.0000 lb

$0.29 0.0000 lb # 0.0000 lb

$0.29 0.0000 lb ## 0.0000 lb

$0.29 0.0000 lb # 0.0000 lb

0.1273 lb $0.18 0.1273 lb

0.0000 lb $0.02 0.0000 lb

0.0000 lb # 0.0000 lb

$0.02 0.0000 lb # 0.0000 lb

0.0141 lb $0.02 0.0141 lb

0.0000 lb # 0.0000 lb

$0.02 0.0000 lb # 0.0000 lb

0.0024 lb $0.08 0.0024 lb

0.0176 lb $0.01 0.0176 lb

0.0237 lb $0.01 0.0237 lb

0.0509 lb $0.13 0.0509 lb

0.0037 lb # 0.0037 lb

$0.07 0.0000 lb # 0.0000 lb

0.0472 lb # 0.0472 lb

0.0156 lb $0.03 0.0156 lb

0.0000 lb # 0.0000 lb

0.1214 lb $0.33 0.1214 lb

0.0000 lb # 0.0000 lb

$0.33 0.0000 lb # 0.0000 lb

0.9124 lb $2.44 1.8248 lb

0.6737 lb # 1.3474 lb

$0.87 0.0000 lb # 0.0000 lb

$0.87 0.0000 lb ## 0.0000 lb

$0.87 0.0000 lb # 0.0000 lb

0.2387 lb # 0.4774 lb

0.0330 lb $0.08 0.0660 lb

0.0000 lb # 0.0000 lb

$0.04 0.0000 lb # 0.0000 lb

0.0769 lb $0.20 0.1538 lb

0.0003 lb $0.10 0.0003 lb

0.1300 lb $0.19 0.1300 lb

0.5996 lb $1.83 0.5996 lb

0.3709 lb $1.20 0.3709 lb

0.0100 lb $0.10 0.0100 lb

0.0100 lb # 0.0100 lb

$0.10 0.0100 lb # 0.0100 lb

$0.08 0.0000 lb ## 0.0000 lb

$0.02 0.0100 lb ## 0.0100 lb

0.0365 lb $0.19 0.0365 lb

0.0000 lb # 0.0000 lb

$0.15 0.0000 lb # 0.0000 lb

$0.15 0.0000 lb ## 0.0000 lb

$0.15 0.0000 lb # 0.0000 lb

$0.15 0.0000 lb # 0.0000 lb

0.0240 lb # 0.0240 lb

0.0125 lb # 0.0125 lb
$0.02 0.0000 lb # 0.0000 lb

$0.02 0.0000 lb ## 0.0000 lb

0.0100 lb $0.01 0.0100 lb

0.0100 lb # 0.0100 lb

$0.01 0.0100 lb # 0.0100 lb

0.0044 lb $0.20 0.0044 lb

0.0048 lb $0.09 0.0048 lb

0.0032 lb $0.05 0.0032 lb

0.0031 lb $0.31 0.0031 lb

0.0000 lb $0.01 0.0000 lb

0.0000 lb $0.30 0.0000 lb

0.0000 lb # 0.0000 lb

$0.30 0.0000 lb # 0.0000 lb

0.0330 lb $0.02 0.0330 lb

0.0560 lb $0.08 0.0560 lb

0.0480 lb $0.07 0.0480 lb

0.2540 lb $2.50 0.2540 lb


Assembly Report

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$83.31 Tool V First Fixture 0.0000 sec 0.0000 sec

Generator/Alterna

tor

$49.29 P.-P. Part V V Bracket, Alternator V Bracket, 9.0000 sec 9.0000 sec

Generator/Alterna Alternator

tor

- - - Wash - - -

- - - Tim Shaw - - -

$49.29 Tool V Bracket, First Fixture 0.0000 sec 0.0000 sec

Alternator

$91.21 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 4.0000 sec 4.0000 sec

Alternator AlternatorWashed

- - - "CNC Mach, Auto Sml Size - - -

and/or Low Complexity"

- - - Pallet Size 300 mm square, 550 - - -

lb Capacity

- - - Tim Shaw - - -

$91.21 Tool V Bracket, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec

Alternator Machine

$43.52 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec 0.0000 sec

Alternator AlternatorMachined

- - - Trim - - -

- - - Tim Shaw Tim Shaw - - -

$43.52 Tool V Bracket, First Fixture 0.0000 sec 0.0000 sec

Alternator

##### P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec 8.2800 sec

Alternator Alternator-Trimed

- - - "Aluminum Diecasting, - - -

Medium-Large Size and/or Mod

- - - Tim Shaw - - -

##### Tool V Bracket, Die Casting 1800-2600 ton 0.0000 sec 0.0000 sec

Alternator

Design Profit ®

Page 1 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$35.51 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec 14.7900 sec

Alternator Alternator-Die 

Cast

- - - 6 Cavity Tool - - -
- - - Raw Mtl Req'd 4.681 lbs. from - - -

cost sheet

- - - Box Size 228.6mm L x 177.8mm - - -

W x 139.7mm H

$91.21 Operation V Bracket, Clamp Part 3.0000 sec 3.0000 sec

Alternator

- - - Spot face 3 places - - -

$91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Auto Tool Change 5.0000 sec 5.0000 sec

Alternator

- - - Drill & Tap 2 holes - - -

$91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

- - - Rotate part 90 degrees - - -

$91.21 Operation V Bracket, Unclamp Part 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Part Manipulation 3.0000 sec 3.0000 sec

Alternator

$91.21 Operation V Bracket, Clamp Part 3.0000 sec 3.0000 sec

Alternator

- - - Spot face 2 places - - -

$91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Auto Tool Change 5.0000 sec 5.0000 sec

Alternator

- - - Mill mounting surface - - -

$91.21 Material Mod. V Bracket, Milled face 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Auto Tool Change 5.0000 sec 5.0000 sec

Alternator

Design Profit ®

Page 2 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Drill & Tap 2 holes - - -

$91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

$91.21 Material Mod. V Bracket, Drill and Tap Hole 30-60mm 6.0000 sec 6.0000 sec

Alternator

$91.21 Operation V Bracket, Auto Tool Change 5.0000 sec 5.0000 sec

Alternator

- - - Drill & Tap small hole - - -

$91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Alternator

- - - Rotate part 90 degrees - - -
$91.21 Operation V Bracket, Unclamp Part 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Part Manipulation 3.0000 sec 3.0000 sec

Alternator

$91.21 Operation V Bracket, Clamp Part 3.0000 sec 3.0000 sec

Alternator

- - - Spot face 5 places - - -

$91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Unclamp Part 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Unload Part 2.0000 sec 2.0000 sec

Alternator

$49.29 Operation V Bracket, Load Part 3.0000 sec 3.0000 sec

Alternator

$49.29 Operation V Bracket, Wash Part Medium 5.0000 sec 5.0000 sec

Alternator

$49.29 Operation V Bracket, Unload Part 2.0000 sec 2.0000 sec

Alternator

$83.31 Part V V Large Bolt, Alt Bracket V Large Bolt, Alt 3.0000 sec 3.0000 sec

Generator/Alterna Bracket

tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

Design Profit ®

Page 3 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Part V V bolt, Medium, Alt Bracket V bolt, Medium, 4.0000 sec 4.0000 sec

Generator/Alterna Alt Bracket

tor

$83.31 Part V V Bolt, Small, Alt Bracket V Bolt, Small, Alt 4.0000 sec 4.0000 sec

Generator/Alterna Bracket

tor

$83.31 Tool V 3 Spindle Nut Runner 6.0000 sec 6.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$0.00 Subassembly V V Alternator, HV Wire Asm. V Alternator, HV 13.0000 sec13.0000 sec

Generator/Alterna Wire Asm.

tor

$0.00 Tool V Alternator, HV First Fixture 0.0000 sec 0.0000 sec

Wire Asm.

$0.00 Subassembly V Alternator, HV V Starter Generator Asm V Starter 5.0000 sec 5.0000 sec

Wire Asm. Generator Asm

$0.00 Tool V Starter First Fixture 0.0000 sec 0.0000 sec
Generator Asm

$0.00 Subassembly V Starter V Starter Generator V Starter 5.0000 sec 5.0000 sec

Generator Asm Generator

$0.00 Tool V Starter First Fixture 0.0000 sec 0.0000 sec

Generator

$10.75 P.-P. Part V Starter V Housing, Starter Gen, Front V Housing, 3.0000 sec 3.0000 sec

Generator Starter Gen, 

Front

- - - Wash - - -

- - - Tim Shaw - - -

$10.75 Tool V Housing, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Front

$41.20 P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 3.0000 sec 3.0000 sec

Starter Gen, Starter Gen, 

Front Front, Washed

- - - "CNC Horz Mach, Auto Sml Size - - -

and/or Low Complex

Design Profit ®

Page 4 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Pallet Size 300 mm square, 550 - - -

lb Capacity

- - - Tim Shaw - - -

$41.20 Tool V Housing, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec

Starter Gen, Machine

Front

$43.52 P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec 0.0000 sec

Starter Gen, Starter Gen, 

Front Front, Machined

- - - Trim - - -

- - - Tim Shaw - - -

$43.52 Tool V Housing, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Front

##### P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec 8.0100 sec

Starter Gen, Starter Gen, 

Front Front, Trim

- - - "Aluminum Diecasting, - - -

Medium-Large Size and/or Mod

- - - Tim Shaw - - -

##### Tool V Housing, Die Casting 1800-2600 ton 0.0000 sec 0.0000 sec

Starter Gen, 

Front

##### Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec 10.0900 sec

Starter Gen, Starter Gen, 

Front Front, Die Cast

- - - Raw Material Req1.282 lbs from - - -

Cost Sheet

- - - 6 Cavity Mold - - -

- - - Box Size 203.2mm L x 165.18mm - - -

W x 44.5mm H
$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, 

Front

- - - Mill bearing retainer surface - - -

$41.20 Material Mod. V Housing, Mill Face 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Front

Design Profit ®

Page 5 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Mill mntg hole surface - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Bore bearing pocket - - -

$41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Bore stator dia. - - -

$41.20 Material Mod. V Housing, Bore Hole 100-150mm dia Bore Hole 100-150mm dia 4.0000 sec 4.0000 sec 4.0000 sec 4.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Front

- - - Bore & chamfer hsg dia. - - -

$41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Drill & tap 6 holes - - -

$41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Drill mntg hole - - -

$41.20 Material Mod. V Housing, Drill Hole 1.0000 sec 1.0000 sec

Starter Gen, 
Front

Design Profit ®

Page 6 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Rotate hsg 90 degrees - - -

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, 

Front

- - - Mill hole face - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Drill mntg hole - - -

$41.20 Material Mod. V Housing, Drill Hole 30 - 60mm 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation Operation V Housing, V Housing, Unload Part Unload Part 2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$10.75 Operation V Housing, Load Part 3.0000 sec 3.0000 sec

Starter Gen, 

Front

$10.75 Operation V Housing, Wash Part Medium 5.0000 sec 5.0000 sec

Starter Gen, 

Front

$10.75 Operation V Housing, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, 

Front

- - - NSK B17-1020G48 17mm ID, - - -

47mm OD, 14mm W

- - - Bearing Needs Cost - - -

$0.00 Subassembly V Starter V Bearing, Starter Gen, Rotor V Bearing, Starter 5.0000 sec 5.0000 sec

Generator Front Gen, Rotor Front

Design Profit ®

Page 7 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator
Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Starter Press 0.0000 sec 0.0000 sec

Generator

$0.00 Fastening V Starter Press Together 3.0000 sec 3.0000 sec

Generator

$0.00 P.-P. Part V Starter V Bearing Retainer, Starter Gen, V Bearing 7.0000 sec 7.0000 sec

Generator Front Bearing Retainer, Starter 

Gen, Front 

Bearing

$0.00 Tool V Bearing Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Retainer, Starter DRY

Gen, Front 

Bearing

$41.20 P.-P. Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec 5.0000 sec

Retainer, Starter Front Bearing Retainer, Starter 

Gen, Front Gen, Front 

Bearing Bearing-Mac

- - - "CNC Horz Mach, Man Sml Size - - -

and/or Low Compl

- - - Pallet Size 300 mm square, 550 - - -

lb Capacity

$41.20 Tool V Bearing EC-300-ML Horizontal CNC 0.0000 sec 0.0000 sec

Retainer, Starter Machine

Gen, Front 

Bearing

$15.50 P.-P. Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec 5.0000 sec

Retainer, Starter Front Bearing Retainer, Starter 

Gen, Front Gen, Front 

Bearing Bearing-Sta

$15.50 Tool V Bearing Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$15.50 Part V Bearing V Bearing V Bearing Retainer, Starter Gen, V Bearing Retainer, Starter Gen, V Bearing V Bearing 0.0000 sec 0.0000 sec 0.6000 sec 0.6000 sec

Retainer, Starter Front Bearing Retainer, Starter 

Gen, Front Gen, Front 

Bearing Bearing-Mat

- - - Blank weight 0.287 lbs - - -

- - - Press Size 25 Ton & Type of - - -

Press 

- - - Part Size after stamping (65 L by - - -

65 W by 3.2 H)mm

Design Profit ®

Page 8 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Bearing Load Part 3.0000 sec 3.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$41.20 Operation V Bearing Clamp Part 3.0000 sec 3.0000 sec
Retainer, Starter 

Gen, Front 

Bearing

$41.20 Material Mod. V Bearing Tap Hole 4.0000 sec 4.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$41.20 Operation V Bearing Unclamp Part 1.0000 sec 1.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$0.00 Operation V Bearing Load Part 3.0000 sec 3.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$0.00 Operation V Bearing Wash Part Medium 5.0000 sec 5.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$0.00 Operation V Bearing Unload Part 2.0000 sec 2.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

- - - Stamping with three Tapped - - -

Holes

$0.00 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$0.00 Part V Starter V Bolt, Starter Gen, Bearing V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Retainer, M5 x 15 Gen, Bearing 

Retainer, M5 x 15

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

Design Profit ®

Page 9 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$0.00 Subassembly V Starter V Rotor & Slipring Asm, Starter V Rotor & Slipring 6.0000 sec 6.0000 sec

Generator Generator Asm, Starter 

Generator

$0.00 Tool V Rotor & Slipring First Fixture 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$0.00 Subassembly V Rotor & Slipring V Rotor & Core Asm, Starter V Rotor & Core 3.0000 sec 3.0000 sec

Asm, Starter Generator Asm, Starter 

Generator Generator

$0.00 Tool V Rotor & Core First Fixture 0.0000 sec 0.0000 sec

Asm, Starter 

Generator
- - - Laminates, Shaft, Coils, Etc - - -

$42.18 Subassembly V Rotor & Core V Magnet Asm, Starter V Magnet Asm, 8.0000 sec 8.0000 sec

Asm, Starter Generator, Rotor Starter 

Generator Generator, Rotor

$42.18 Tool V Magnet Asm, First Fixture 0.0000 sec 0.0000 sec

Starter 

Generator, Rotor

$42.18 Part V Magnet Asm, V Magnet, Starter Generator, V Magnet, Starter 5.0000 sec 5.0000 sec

Starter Rotor Generator, Rotor

Generator, Rotor

$15.50 P.-P. Part V Magnet Asm, V Magnet Cover, Starter Gen, V Magnet Cover, 10.0000 sec10.0000 sec

Starter Stamping Starter Gen, 

Generator, Rotor Stamping

$15.50 Tool V Magnet Cover, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Stamping

- - - Stamping - - -

$42.18 Fastening V Magnet Asm, Snap Together 1.0000 sec 1.0000 sec

Starter 

Generator, Rotor

$0.00 Tool V Rotor & Core Insertion Tool 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Core Magnet Asm Insertion 0.5000 sec 0.5000 sec

Asm, Starter 

Generator

Design Profit ®

Page 10 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Rotor & Core CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$42.18 P.-P. Part V Rotor & Core V Fan, Front, Starter Gen, Rotor V Fan, Front, 7.0000 sec 7.0000 sec

Asm, Starter Asm Starter Gen, 

Generator Rotor Asm

$42.18 Tool V Fan, Front, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor Asm

- - - Stamping - - -

$0.00 Operation V Rotor & Core Align Clamp 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Rotor & Core Spot Welder 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Core Spot Weld 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Core Part Manipulation 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$42.18 P.-P. Part V Rotor & Core V Fan, Rear, Starter Gen, Rotor V Fan, Rear, 7.0000 sec 7.0000 sec
Asm, Starter Asm Starter Gen, 

Generator Rotor Asm

$42.18 Tool V Fan, Rear, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor Asm

- - - Stamping - - -

$0.00 Operation V Rotor & Core Align Clamp 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Rotor & Core Spot Welder 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Core Spot Weld 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Core Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

Design Profit ®

Page 11 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.18 P.-P. Part V Rotor & Slipring V Bearing Spacer, Starter Gen, V Bearing 5.0000 sec 5.0000 sec

Asm, Starter Front Bearing Spacer, Starter 

Generator Gen, Front 

Bearing

$28.18 Tool V Bearing First Fixture 0.0000 sec 0.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

- - - CNC TL15 Bar - - -

$0.00 Fastening V Rotor & Slipring Slide into Position 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Slipring Part Manipulation 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - Install Slipring & Connector - - -

$28.80 P.-P. Part V Rotor & Slipring V Winding to Slipring Connector, V Winding to 4.0000 sec 4.0000 sec

Asm, Starter Starter Gen, Roto Slipring 

Generator Connector, 

Starter Gen, Roto

$28.80 Tool V Winding to First Fixture 0.0000 sec 0.0000 sec

Slipring 

Connector, 

Starter Gen, Roto

- - - Inj Molded, Copper connectors - - -

$0.00 Operation V Rotor & Slipring Align Wire Leads 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Rotor & Slipring Press 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Slipring Press Together 3.0000 sec 3.0000 sec

Asm, Starter 
Generator

$28.80 Subassembly V Rotor & Slipring V Slipring Asm, Starter Gen, V Slipring Asm, 5.0000 sec 5.0000 sec

Asm, Starter Rotor Starter Gen, 

Generator Rotor

$28.80 Tool V Slipring Asm, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor

- - - Inj Molded, Copper Rings, Wiring - - -

Design Profit ®

Page 12 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Rotor & Slipring Align Wire Leads 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Rotor & Slipring Press 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Slipring Press Together 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - Crimp & Solder Leads - - -

$0.00 Multitouch V Rotor & Slipring Regrab Winding & Slipring Lead Regrab Winding 11.0000 sec11.0000 sec

Asm, Starter Lead

Generator

$0.00 Tool V Rotor & Slipring Crimping Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$0.00 Fastening Crimp Connector 3.0000 sec 3.0000 sec

Generator

$0.00 Fastening V Rotor & Slipring Crimp Connector 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Rotor & Slipring Soldering Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Slipring Solder terminals in place 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Slipring Part Manipulation 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Multitouch V Rotor & Slipring Regrab Winding & Slipring Lead Regrab Winding 11.0000 sec11.0000 sec

Asm, Starter Lead

Generator

$0.00 Tool V Rotor & Slipring Crimping Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Slipring Crimp Connector 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Rotor & Slipring Soldering Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Slipring Solder terminals in place 5.0000 sec 5.0000 sec

Asm, Starter 

Generator
Design Profit ®

Page 13 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Rotor & Slipring CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

- - - Install Bearing, Retainer & Nut - - -

- - - NSK 6003DG8B 17mm ID, 35mm - - -

OD, 10mm W

- - - Bearing Needs Cost - - -

$0.00 Subassembly V Rotor & Slipring V Bearing, Starter Gen, Rotor V Bearing, Starter 5.0000 sec 5.0000 sec

Asm, Starter Rear Gen, Rotor Rear

Generator

$42.18 P.-P. Part V Rotor & Slipring V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec 5.0000 sec

Asm, Starter Rear Bearing Retainer, Starter 

Generator Gen, Rear 

Bearing

$42.18 Tool V Bearing First Fixture 0.0000 sec 0.0000 sec

Retainer, Starter 

Gen, Rear 

Bearing

- - - Stamping - - -

$0.00 Tool V Rotor & Slipring Press 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Slipring Press Together 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Part V Rotor & Slipring V Rotor & Slipring V Nut, Starter Gen, M6 V Nut, Starter Gen, M6 V Nut, Starter V Nut, Starter 5.0000 sec 5.0000 sec 5.0000 sec 5.0000 sec

Asm, Starter Gen, M6

Generator

$0.00 Tool V Rotor & Slipring Power Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Slipring Power Screw 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

- - - Load into Varnish Machine - - -

$0.00 Operation V Rotor & Slipring Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Rotor & Slipring Varnish Machine 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

Design Profit ®

Page 14 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time
Rate Score

$0.00 Fastening V Rotor & Slipring Trickle Varnish 30.0000 sec30.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Slipring Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

- - - Test Rotor Assembly - - -

$0.00 Operation V Rotor & Slipring Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Inspect V Rotor & Slipring Test Rotor Assembly 30.0000 sec30.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Slipring Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

- - - Paint Rotor ID & Leads - - -

$0.00 Operation V Rotor & Slipring Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Slipring Mask Part - Complex 15.0000 sec15.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Rotor & Slipring Paint Machine 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Rotor & Slipring Apply Paint 15.0000 sec15.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Rotor & Slipring Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$0.00 Tool V Starter Press 0.0000 sec 0.0000 sec

Generator

$0.00 Fastening Fastening V Starter V Starter Press Together Press Together 3.0000 sec 3.0000 sec 3.0000 sec 3.0000 sec

Generator

$0.00 Subassembly V Starter V Stator Asm, Starter Generator V Stator Asm, 8.0000 sec 8.0000 sec

Generator Starter Generator

$0.00 Tool V Stator Asm, First Fixture 0.0000 sec 0.0000 sec

Starter Generator

Design Profit ®

Page 15 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.18 Subassembly V Stator Asm, V Stator Core Asm, Starter V Stator Core 4.0000 sec 4.0000 sec

Starter Generator Generator Asm, Starter 

Generator

$28.18 Tool V Stator Core CNC TL-15 2 Axis Twin Spindle 0.0000 sec 0.0000 sec

Asm, Starter Lathe - Auto Load

Generator

$20.81 Subassembly V Stator Core V Stator Core Asm, Starter Gen, V Stator Core 4.0000 sec 4.0000 sec

Asm, Starter Stacked Asm, Starter 
Generator Gen, Stacked

$20.81 Tool V Stator Core First Fixture 0.0000 sec 0.0000 sec

Asm, Starter 

Gen, Stacked

- - - 105 Plates, 0.014" thick - - -

$15.50 P.-P. Part V Stator Core V Stator Core Plate, Starter Gen, V Stator Core 4.0000 sec 4.0000 sec

Asm, Starter Stamped Plate, Starter 

Gen, Stacked Gen, Stamped

$15.50 Tool V Stator Core Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Plate, Starter 

Gen, Stamped

$15.50 Part V Stator Core V Stator Core Plate, Starter Gen, V Stator Core 0.0000 sec 0.6000 sec

Plate, Starter Steel Plate, Starter 

Gen, Stamped Gen, Steel

- - - Blank weight 0.133 lbs - - -

- - - Press Size 25 Ton Progressive - - -

- - - Part Size after stamping (5.75" - - -

Dia x .014" Thk)

$20.81 Tool V Stator Core Special Tool 0.0000 sec 0.0000 sec

Asm, Starter 

Gen, Stacked

$20.81 Operation V Stator Core Lock stack to mandrel 3.0000 sec 3.0000 sec

Asm, Starter 

Gen, Stacked

$20.81 Operation V Stator Core Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Gen, Stacked

$28.18 Operation V Stator Core Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$28.18 Material Mod. V Stator Core Cut Groove Large 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

Design Profit ®

Page 16 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.18 Operation V Stator Core Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$28.18 Tool V Stator Core Special Tool 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Stator Core Remove Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

- - - Auto insert 48 cavity insulators - - -

$29.69 P.-P. Part V Stator Asm, V Insulator, Cavity, Starter Gen V Insulator, 2.0000 sec 2.0000 sec

Starter Generator Cavity, Starter 

Gen

$0.00 Tool V Stator Asm, Insertion Tool 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Insulator Insertion 0.5000 sec 0.5000 sec

Starter Generator
- - - 8 pole, 9 winds per pole, 3 - - -

phases (24 poles)

- - - 129 feet - 14 gauge (0.066") - - -

varnished copper wire

$0.00 Operation V Stator Asm, Load Part 3.0000 sec 3.0000 sec

Starter Generator

- - - Need Wire Cost per Foot - - -

$29.69 P.-P. Part V Stator Asm, V Wire, Stator, Starter Gen V Wire, Stator, 2.0000 sec 2.0000 sec

Starter Generator Starter Gen

$0.00 Tool V Stator Asm, Wire Winding Machine 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Wind Stator 30.0000 sec30.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Generator

- - - Auto insert 48 closeout insulators - - -

$29.69 P.-P. Part V Stator Asm, V Insulator, Closeout, Starter Gen V Insulator, 2.0000 sec 2.0000 sec

Starter Generator Closeout, Starter 

Gen

$0.00 Tool V Stator Asm, Insertion Tool 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Insulator Insertion 0.5000 sec 0.5000 sec

Starter Generator

- - - Install 3 terminals - - -

Design Profit ®

Page 17 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Stator Asm, V Stator Asm, Wire Insulation Stripper re Insulation Stripper 0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Strip Wire Insulation 1.0000 sec 1.0000 sec

Starter Generator

$0.00 Multitouch V Stator Asm, Regrab 3 Wire Leads Regrab Wire 5.0000 sec 5.0000 sec

Starter Generator Leads

$0.00 Part V Stator Asm, V Insulator Sleeve, Starter Gen, V Insulator 5.0000 sec 5.0000 sec

Starter Generator Stator Asm Sleeve, Starter 

Gen, Stator Asm

$0.00 Part V Stator Asm, V Terminal, Starter Gen, Stator V Terminal, 5.0000 sec 5.0000 sec

Starter Generator Asm Starter Gen, 

Stator Asm

$0.00 Tool V Stator Asm, Crimping Tool 4.0000 sec 4.0000 sec

Starter Generator

$0.00 Fastening V Stator Asm, Crimp Connector, Large 4.0000 sec 4.0000 sec

Starter Generator

- - - Strip, Twist & Solder 9 Common - - -

Stator Leads

$0.00 Tool V Stator Asm, Wire Insulation Stripper 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Strip Wire Insulation 1.0000 sec 1.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Wire Twisting Tool 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Multitouch V Stator Asm, Regrab Wire Leads Regrab Wire 3.0000 sec 3.0000 sec

Starter Generator Leads
$0.00 Fastening V Stator Asm, Twist wires 5.0000 sec 5.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Soldering Tool 4.0000 sec 4.0000 sec

Starter Generator

$0.00 Fastening V Stator Asm, Solder Leads 5.0000 sec 5.0000 sec

Starter Generator

- - - Install Insulator Sleeve Over - - -

Solder Joint

$0.00 Part V Stator Asm, V Insulator Sleeve, Stator Asm, V Insulator 5.0000 sec 5.0000 sec

Starter Generator Starter Gen, Large Sleeve, Stator 

Asm, Starter 

Gen, Large

$0.00 Fastening V Stator Asm, Push In Place 2.0000 sec 2.0000 sec

Starter Generator

- - - Install Temp Sensor - - -

Design Profit ®

Page 18 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Subassembly V Stator Asm, V Temp Sensor Asm, Starter V Temp Sensor 8.0000 sec 8.0000 sec

Starter Generator Gen, Stator Asm, Starter 

Gen, Stator

$29.69 Tool V Temp Sensor First Fixture 0.0000 sec 0.0000 sec

Asm, Starter 

Gen, Stator

- - - Attach Eylet Terminals - - -

$0.00 Subassembly V Temp Sensor V Temp Sensor Wire, Starter V Temp Sensor 3.0000 sec 3.0000 sec

Asm, Starter Gen, Stator Asm Wire, Starter 

Gen, Stator Gen, Stator Asm

$29.69 Tool V Temp Sensor Wire Insulation Stripper 0.0000 sec 0.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Operation V Temp Sensor Strip Wire Insulation 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Operation V Temp Sensor CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Part V Temp Sensor V Eyelet Terminal, Starter Gen, V Eyelet 7.0000 sec 7.0000 sec

Asm, Starter Stator Temp Sensor Terminal, Starter 

Gen, Stator Gen, Stator Temp 

Sensor

$29.69 Tool V Temp Sensor Crimping Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Fastening V Temp Sensor Crimp Connector 3.0000 sec 3.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Operation V Temp Sensor CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

- - - Heat Shrink Tube - - -

$29.69 Part V Temp Sensor V Heat Shrink Tube, Starter Gen, V Heat Shrink 7.0000 sec 7.0000 sec

Asm, Starter Stator Temp Senso Tube, Starter 
Gen, Stator Gen, Stator Temp 

Senso

$29.69 Tool V Temp Sensor Heat Gun 2.0000 sec 2.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Fastening V Temp Sensor Heat shrink tube 5.0000 sec 5.0000 sec

Asm, Starter 

Gen, Stator

Design Profit ®

Page 19 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Operation V Temp Sensor CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

- - - Attach Temp Sensor & Insulate - - -

Connections

$29.69 Part V Temp Sensor V Insulator Sleeve, Starter Gen, V Insulator 5.0000 sec 5.0000 sec

Asm, Starter Stator Asm Sleeve, Starter 

Gen, Stator Gen, Stator Asm

$29.69 Subassembly V Temp Sensor V Thermocouple, Starter Gen, V Thermocouple, 8.0000 sec 8.0000 sec

Asm, Starter Stator Asm Starter Gen, 

Gen, Stator Stator Asm

$29.69 Tool V Thermocouple, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Stator Asm

$29.69 Subassembly V Thermocouple, V Thermocouple Leads, Starter V Thermocouple 4.0000 sec 4.0000 sec

Starter Gen, Gen, Stator Asm Leads, Starter 

Stator Asm Gen, Stator Asm

$29.69 Tool V Thermocouple, V Thermocouple, Wire Insulation Stripper re Insulation Stripper 0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec

Starter Gen, 

Stator Asm

$29.69 Operation V Thermocouple, Strip Wire Insulation 1.0000 sec 1.0000 sec

Starter Gen, 

Stator Asm

$29.69 Operation V Thermocouple, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Stator Asm

$29.69 Multitouch V Thermocouple, Regrab Wire Leads Regrab Wire 3.0000 sec 3.0000 sec

Starter Gen, Leads

Stator Asm

$29.69 Fastening V Thermocouple, Twist wires 5.0000 sec 5.0000 sec

Starter Gen, 

Stator Asm

$29.69 Tool V Thermocouple, Soldering Fixture 2.0000 sec 2.0000 sec

Starter Gen, 

Stator Asm

$29.69 Fastening V Thermocouple, Solder Leads 5.0000 sec 5.0000 sec

Starter Gen, 

Stator Asm

$29.69 Part V Thermocouple, V Heat Shrink Tube, Starter Gen, V Heat Shrink 7.0000 sec 7.0000 sec

Starter Gen, Stator Temp Senso Tube, Starter 

Stator Asm Gen, Stator Temp 

Sen-1
Design Profit ®

Page 20 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Tool V Thermocouple, Heat Gun 2.0000 sec 2.0000 sec

Starter Gen, 

Stator Asm

$29.69 Fastening V Thermocouple, Heat shrink tube 5.0000 sec 5.0000 sec

Starter Gen, 

Stator Asm

$29.69 Multitouch V Temp Sensor Regrab Wire Leads Regrab Wire 3.0000 sec 3.0000 sec

Asm, Starter Leads

Gen, Stator

$29.69 Fastening V Temp Sensor Twist wires 5.0000 sec 5.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Tool V Temp Sensor Soldering Fixture 2.0000 sec 2.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Fastening V Temp Sensor Solder Leads 5.0000 sec 5.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Part V Temp Sensor V Heat Shrink Tube, Weather V Heat Shrink 7.0000 sec 7.0000 sec

Asm, Starter Pack, Stator Temp Sens Tube, Weather 

Gen, Stator Pack, Stator 

Temp Sen

$29.69 Tool V Temp Sensor Heat Gun 2.0000 sec 2.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Fastening Fastening V Temp Sensor V Temp Sensor Heat shrink tube Heat shrink tube 5.0000 sec 5.0000 sec 5.0000 sec 5.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Multitouch V Temp Sensor Insulator Sleeve, Regrab V Insulator 7.0000 sec 7.0000 sec

Asm, Starter Sleeve, Regrab

Gen, Stator

$29.69 Fastening V Temp Sensor Slide into Position 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

- - - Tie down Leads - - -

$0.00 Part V Stator Asm, V Insulator String, Starter Gen, V Insulator String, 14.0000 sec14.0000 sec

Starter Generator Stator Asm Starter Gen, 

Stator Asm

$0.00 Operation V Stator Asm, Tie strings 5.0000 sec 5.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, CDI 1.0000 sec 1.0000 sec

Starter Generator

Design Profit ®

Page 21 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator
Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Stator Asm, Hand Tool 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Trim strings 1.0000 sec 1.0000 sec

Starter Generator

- - - Load into Varnish Machine - - -

$0.00 Operation V Stator Asm, Load Part 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Varnish Machine 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Fastening V Stator Asm, Trickle Varnish 30.0000 sec30.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Generator

- - - Test Stator Assembly - - -

$0.00 Operation V Stator Asm, Load Part 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Inspect V Stator Asm, Test Stator Assembly 30.0000 sec30.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Generator

- - - Paint Stator ID & Leads - - -

$0.00 Operation V Stator Asm, Load Part 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Mask Part - Complex 15.0000 sec15.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Paint Machine 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Fastening V Stator Asm, Apply Paint 15.0000 sec15.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Generator

$0.00 Operation Operation V Starter V Starter Align to Housing Align to Housing 2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec

Generator

$10.75 P.-P. Part V Starter V Housing, Starter Gen, Rear V Housing, 5.0000 sec 5.0000 sec

Generator Starter Gen, Rear

- - - Wash - - -

- - - Tim Shaw - - -

$10.75 Tool V Housing, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, Rear

Design Profit ®

Page 22 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 3.0000 sec 3.0000 sec

Starter Gen, Rear Starter Gen, 

Washed

- - - "CNC Horz Mach, Auto Sml Size - - -

and/or Low Complex

- - - Tim Shaw - - -

$41.20 Tool V Housing, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec
Starter Gen, Rear Machine

$43.52 P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec 0.0000 sec

Starter Gen, Rear Starter Gen, 

Machined

- - - Trim - - -

- - - Tim Shaw - - -

$43.52 Tool V Housing, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, Rear

##### P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec 8.0100 sec

Starter Gen, Rear Starter Gen, Trim

- - - "Aluminum Diecasting, - - -

Medium-Large Size and/or Mod

- - - Tim Shaw - - -

##### Tool V Housing, Die Casting 1800-2600 ton 0.0000 sec 0.0000 sec

Starter Gen, Rear

##### Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec 9.8300 sec

Starter Gen, Rear Starter Gen, Die 

Cast

- - - Raw Material Req 1.717 lbs from - - -

Cost Sheet

- - - 6 Cavity Mold - - -

- - - Box Size 203.2mm L x 165.1mm - - -

W x 114.3mm H

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Mill housing surface - - -

$41.20 Material Mod. V Housing, Mill Face 2.0000 sec 2.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Mill bearing pocket face - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

Design Profit ®

Page 23 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Bore & chamfer bearing pocket - - -

$41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Bore stator dia. - - -

$41.20 Material Mod. V Housing, Bore Hole 100-150mm dia 4.0000 sec 4.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Bore & chamfer hsg dia. - - -

$41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec
Starter Gen, Rear

- - - Drill 6 holes - - -

$41.20 Material Mod. V Housing, Drill Hole 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill mounting hole - - -

$41.20 Material Mod. V Housing, Drill Hole 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Flip housing 90 degrees - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Mill bolt hole surface - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill bolt hole - - -

Design Profit ®

Page 24 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Material Mod. Material Mod. V Housing, V Housing, Drill & Chamfer Hole 30-60mm Drill & Chamfer Hole 30-60mm 2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Rotate housing - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Mill outside term block mntg - - -

surfaces

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Flip housing 90 degrees - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Machine housing O.D. - - -

$41.20 Material Mod. V Housing, Machine OD of unused area 4.0000 sec 4.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec
Starter Gen, Rear

- - - Spot face 3 mntg surface - - -

$41.20 Material Mod. V Housing, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill & tap 6 holes - - -

$41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

Design Profit ®

Page 25 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Flip housing 90 degrees - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Spot face 2 mntg holes - - -

$41.20 Material Mod. V Housing, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Mill inside term block mntg - - -

surfaces

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill term block mntg holes - - -

$41.20 Material Mod. V Housing, Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill & tap 3 holes - - -

$41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Rotate housing - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear
$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Mill bolt hole surface - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

Design Profit ®

Page 26 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, Rear

$10.75 Operation V Housing, Load Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

$10.75 Operation V Housing, Wash Part Medium 5.0000 sec 5.0000 sec

Starter Gen, Rear

$10.75 Operation V Housing, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, Rear

$0.00 Multitouch V Starter Regrab Wire Eyelet & Thread Regrab Wire 9.0000 sec 9.0000 sec

Generator Thru Grommet Eyelet & Thread 

Thru Grommet

$0.00 Tool V Starter Press 0.0000 sec 0.0000 sec

Generator

$0.00 Fastening V Starter Press Together 3.0000 sec 3.0000 sec

Generator

$0.00 Part V Starter V Bolt, Starter Gen, M5 x 80 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 80

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 P.-P. Part V Starter V Boot, Starter Generator, 3 V Boot, Starter 7.0000 sec 7.0000 sec

Generator Phase Terminal Generator, 3 

Phase Terminal

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$0.00 Tool V Boot, Starter Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Generator, 3 ton

Phase Terminal

$0.00 Part V Boot, Starter V Boot, Starter Generator, 3 V Boot, Starter 0.0000 sec 11.4800 sec

Generator, 3 Phase Terminal Generator, 3 

Phase Terminal Phase 

Terminal-Materi

- - - Raw Material Req 0.027 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 25mm L x 25mm W x - - -

20mm H

$0.00 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

Design Profit ®
Page 27 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Subassembly V Starter V Terminal Block Asm, Starter V Terminal Block 9.0000 sec 9.0000 sec

Generator Generator, 3 Phase T Asm, Starter 

Generator, 3 

Phase T

$0.00 Tool V Terminal Block Press 0.0000 sec 0.0000 sec

Asm, Starter 

Generator, 3 

Phase T

- - - NEED TO UPDATE FROM - - -

NOTES - BRAD

$0.00 Subassembly V Terminal Block V Terminal Block Asm, Starter V Terminal Block 9.0000 sec 9.0000 sec

Asm, Starter Generator, 3 Phase T Asm, Starter 

Generator, 3 Generator, 3 

Phase T Phase-P

- - - NEED TO UPDATE FROM - - -

EXCEL SHEET

- - - "Injection Molding, Small-Medium - - -

Size and/or Low-M

$0.00 Tool V Terminal Block Injection Molding Machine 0.0000 sec 0.0000 sec

Asm, Starter 200-400 Ton

Generator, 3 

Phase T

$0.00 Part V Terminal Block V Terminal Block Asm, Starter V Terminal Block 0.0000 sec 0.0000 sec

Asm, Starter Generator, 3 Phase T Asm, Starter 

Generator, 3 Generator, 3 

Phase T Phase-M

- - - put cycle time from cost sheet in - - -

actual time

- - - - - -

actual time

- - - Do not put total weight in symbol - - -

can not be remov

- - - Put Material Used In Symbol - - -

- - - Add notes for the following - - -

- - - Raw Material Req x.xxx lbs from - - -

Cost Sheet

- - - XX Cavity Mold - - -

- - - Box Size XXmm L x XXmm W x - - -

XXmm H

- - - Overmold, One Gnd Circuit, 13 - - -

Brass Inserts

Design Profit ®

Page 28 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score
$0.00 Part V Terminal Block V Brass Threaded Insert Small V Brass 2.0000 sec 2.0000 sec

Asm, Starter Threaded Insert 

Generator, 3 Small

Phase T

$0.00 Part V Terminal Block V Brass Threaded Insert Large V Brass 2.0000 sec 2.0000 sec

Asm, Starter Threaded Insert 

Generator, 3 Large

Phase T

$0.00 Operation V Terminal Block Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$0.00 Operation V Terminal Block Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$0.00 Fastening V Terminal Block Press Together 3.0000 sec 3.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$0.00 Operation V Terminal Block Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$0.00 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$0.00 Part V Starter V Bolt, Starter Gen, M6 x 18 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M6 x 18

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$0.00 P.-P. Part V Starter V Grommet, Starter Generator, V Grommet, 8.0000 sec 8.0000 sec

Generator Internal Regulator W Starter 

Generator, 

Internal Regulator 

W

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

Design Profit ®

Page 29 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Grommet, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Starter ton

Generator, 

Internal Regulator 

W

$0.00 Part V Grommet, V Grommet, Starter Generator, V Grommet, 0.0000 sec 0.7850 sec

Starter Internal Regulator W Starter 

Generator, Generator, 

Internal Regulator Internal 
W Regulator-M

- - - Raw Material Req 0.01 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 33mm L x 14mm W x - - -

11mm H

$0.00 Multitouch V Starter Regrab Wire Eyelet & Thread Regrab Wire 9.0000 sec 9.0000 sec

Generator Thru Grommet Eyelet & Thread 

Thru Grommet

$0.00 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

$0.00 P.-P. Part V Starter V Base Gasket, Starter V Base Gasket, 6.0000 sec 6.0000 sec

Generator Generator, Internal Regulat Starter 

Generator, 

Internal Regulat

- - - NEED TO UPDATE MATERIAL - - -

$0.00 Tool V Base Gasket, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Starter ton

Generator, 

Internal Regulat

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$0.00 Part V Base Gasket, V Base Gasket, Starter V Base Gasket, 0.0000 sec 0.0000 sec

Starter Generator, Internal Regulat Starter 

Generator, Generator, 

Internal Regulat Internal Regul-1

- - - Raw Material Req 0.002 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 40mm L x 40mm W x - - -

1mm H

$0.00 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

Design Profit ®

Page 30 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Subassembly V Starter V Internal Regulator Asm, Starter V Internal 9.0000 sec 9.0000 sec

Generator Generator Regulator Asm, 

Starter Generator

- - - NEED TO UPDATE FROM - - -

NOTES-BRAD

$0.00 Tool V Internal Press 0.0000 sec 0.0000 sec

Regulator Asm, 

Starter Generator

- - - Threaded Inserts & Crush - - -

Sleeves Installation

$0.00 Subassembly V Internal V Internal Regulator Asm, Starter V Internal 9.0000 sec 9.0000 sec

Regulator Asm, Generator Regulator Asm, 

Starter Generator Starter 

Generator-Mold

- - - NEED TO UPDATE FROM - - -

NOTES-BRAD

$0.00 Part V Internal V 4 Pin Terminal Strip V 4 Pin Terminal 4.0000 sec 4.0000 sec

Regulator Asm, Strip
Starter Generator

- - - "Injection Molding, Small-Medium - - -

Size and/or Low-M

$0.00 Tool V Internal Injection Molding Machine 0.0000 sec 0.0000 sec

Regulator Asm, 200-400 Ton

Starter Generator

$0.00 Part V Internal V Internal Regulator Asm, Starter V Internal 0.0000 sec 0.0000 sec

Regulator Asm, Generator Regulator Asm, 

Starter Generator Starter 

Generator-Materi

- - - Add Part Symbol - - -

- - - Uncheck all part atributes 0 time - - -

- - - put cycle time from cost sheet in - - -

actual time

- - - Do not put total weight in symbol - - -

can not be remov

- - - Put Material Used In Symbol - - -

- - - Add notes for the following - - -

- - - Raw Material Req x.xxx lbs from - - -

Cost Sheet

- - - XX Cavity Mold - - -

- - - Box Size XXmm L x XXmm W x - - -

XXmm H

Design Profit ®

Page 31 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Internal Load Part 3.0000 sec 3.0000 sec

Regulator Asm, 

Starter Generator

$0.00 Operation V Internal Clamp Part 3.0000 sec 3.0000 sec

Regulator Asm, 

Starter Generator

$0.00 Part V Internal V Anti-Crush Sleeve PEB mid V Anti-Crush 0.0000 sec 0.0000 sec

Regulator Asm, housing Sleeve PEB mid 

Starter Generator housing

$0.00 Fastening V Internal Press Together 3.0000 sec 3.0000 sec

Regulator Asm, 

Starter Generator

$0.00 Operation V Internal Unclamp Part 1.0000 sec 1.0000 sec

Regulator Asm, 

Starter Generator

$0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 P.-P. Part V Starter V Brush Cover, Starter V Brush Cover, 7.0000 sec 7.0000 sec

Generator Generator, Internal Regulat Starter 

Generator, 

Internal Regulat

$0.00 Tool V Brush Cover, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Starter ton

Generator, 
Internal Regulat

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$0.00 Part V Brush Cover, V Brush Cover, Starter V Brush Cover, 0.0000 sec 0.0000 sec

Starter Generator, Internal Regulat Starter 

Generator, Generator, 

Internal Regulat Internal Regul-1

- - - Raw Material Req 0.002 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 40mm L x 40mm W x - - -

1mm H

$0.00 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

Design Profit ®

Page 32 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 P.-P. Part V Starter V Dust Seal, Starter Generator, V Dust Seal, 10.0000 sec10.0000 sec

Generator Internal Regulator Starter 

Generator, 

Internal Regulator

$0.00 Tool V Dust Seal, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Starter ton

Generator, 

Internal Regulator

$0.00 Part V Dust Seal, V Dust Seal, Starter Generator, V Dust Seal, 0.0000 sec 0.0000 sec

Starter Internal Regulator Starter 

Generator, Generator, 

Internal Regulator Internal Regulat-

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

- - - Raw Material Req 0.002 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 40mm L x 40mm W x - - -

1mm H

$0.00 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

$0.00 Multitouch V Starter Regrab Wire Eyelet & Position Regrab Wire 9.0000 sec 9.0000 sec

Generator Eyelet & Thread 

Thru Grommet

$0.00 Part V Starter V Bolt, Starter Gen, M4 x 8 V Bolt, Starter 7.0000 sec 7.0000 sec

Generator Gen, M4 x 8

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$10.75 P.-P. Part V Starter V Cover, Starter Gen, Internal V Cover, Starter 5.0000 sec 5.0000 sec

Generator Regulator Gen, Internal 

Regulator

- - - Wash - - -

- - - Tim Shaw - - -

$10.75 Tool V Cover, Starter First Fixture 0.0000 sec 0.0000 sec

Gen, Internal 
Regulator

$41.20 P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 3.0000 sec 3.0000 sec

Gen, Internal Regulator Gen, Internal 

Regulator RegulatorWashed

Design Profit ®

Page 33 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - "CNC Horz Mach, Auto Sml Size - - -

and/or Low Complex

- - - Tim Shaw - - -

$41.20 Tool V Cover, Starter EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec

Gen, Internal Machine

Regulator

$43.52 P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec 0.0000 sec

Gen, Internal Regulator Gen, Internal 

Regulator RegulatorMachined

- - - Trim - - -

- - - Tim Shaw - - -

$43.52 Tool V Cover, Starter First Fixture 0.0000 sec 0.0000 sec

Gen, Internal 

Regulator

##### P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec 7.5800 sec

Gen, Internal Regulator Gen, Internal 

Regulator RegulatorTrimmed

- - - "Aluminum Diecasting, Medium - - -

Size and/or Moderate 

##### Tool V Cover, Starter Die Casting 1000-1800 ton 0.0000 sec 0.0000 sec

Gen, Internal 

Regulator

##### Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec 9.4700 sec

Gen, Internal Regulator Gen, Internal 

Regulator Regulator-Die 

Cast

- - - Raw Material Req .769 lbs from - - -

Cost Sheet

- - - 6 Cavity Mold - - -

- - - Box Size 181mm L x 127mm W x - - -

47.6mm H

$41.20 Operation V Cover, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

- - - Mill housing surface - - -

$41.20 Material Mod. V Cover, Starter Mill Face 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

Design Profit ®

Page 34 of #
Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Cover, Starter CDI 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

- - - Bore & chamfer stator dia. - - -

$41.20 Material Mod. V Cover, Starter Bore Hole 100-150mm dia 4.0000 sec 4.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

- - - Flip housing 90 degrees - - -

$41.20 Operation V Cover, Starter Part Manipulation 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

- - - Mill bearing retainer surface - - -

$41.20 Material Mod. V Cover, Starter Mill Face 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

- - - Bore & chamfer bearing pocket - - -

$41.20 Material Mod. Material Mod. V Cover, Starter V Cover, Starter Bore Hole & Chamfer Bore Hole & Chamfer 2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

- - - Drill & tap 8 holes - - -

$41.20 Material Mod. V Cover, Starter Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter CDI 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

Design Profit ®

Page 35 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Internal 
Regulator

- - - Flip housing 90 degrees - - -

$41.20 Operation V Cover, Starter Part Manipulation 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

$41.20 Material Mod. V Cover, Starter Drill Hole 1-30mm 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

$10.75 Operation V Cover, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

$10.75 Operation V Cover, Starter Wash Part Medium 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

$10.75 Operation V Cover, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

$0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$0.00 P.-P. Part V Starter V Duckbill Breather, Starter Gen, V Duckbill 9.0000 sec 9.0000 sec

Generator Internal Reg Cov Breather, Starter 

Gen, Internal Reg 

Cov

Design Profit ®

Page 36 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Duckbill Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Breather, Starter ton

Gen, Internal Reg 

Cov

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$0.00 Part V Duckbill V Duckbill Breather, Starter Gen, V Duckbill 0.0000 sec 0.6000 sec

Breather, Starter Internal Reg Cov Breather, Starter 

Gen, Internal Reg Gen, Internal Reg 

Cov C-M

- - - Raw Material Req 0.002 lbs from - - -
Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 40mm L x 40mm W x - - -

1mm H

$0.00 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

$0.00 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$0.00 Part V Starter V Washer, Starter Gen, M6 Shim V Washer, Starter 4.0000 sec 4.0000 sec

Generator Gen, M6 Shim

$42.18 Subassembly V Starter V Resolver Motor Armature Asm, V Resolver Motor 4.0000 sec 4.0000 sec

Generator Starter Gen Armature Asm, 

Starter Gen

$42.18 Tool V Resolver Motor First Fixture 0.0000 sec 0.0000 sec

Armature Asm, 

Starter Gen

- - - 16 Plates, 0.020" thick - - -

$15.50 P.-P. Part V Resolver Motor V Resolver Core Plate, Starter V Resolver Core 4.0000 sec 4.0000 sec

Armature Asm, Gen, Stamped Plate, Starter 

Starter Gen Gen, Stamped

$15.50 Tool V Resolver Core Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Plate, Starter 

Gen, Stamped

$15.50 Part V Resolver Core V Resolver Core Plate, Starter V Resolver Core 0.0000 sec 0.6000 sec

Plate, Starter Gen, Steel Plate, Starter 

Gen, Stamped Gen, Steel

- - - Blank weight 0.003 lbs - - -

- - - Press Size 25 Ton Progressive - - -

- - - Stamped Part Size (0.76" H x - - -

0.67" W x 0.02" H)

Design Profit ®

Page 37 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$42.18 Tool V Resolver Motor Special Tool 0.0000 sec 0.0000 sec

Armature Asm, 

Starter Gen

$42.18 Operation V Resolver Motor Lock stack to mandrel 3.0000 sec 3.0000 sec

Armature Asm, 

Starter Gen

$42.18 Operation V Resolver Motor Unload Part 2.0000 sec 2.0000 sec

Armature Asm, 

Starter Gen

$0.00 Part V Starter V Nut, Starter Gen, M5 V Nut, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 Subassembly V Starter V Resolver Motor Sensor Asm, V Resolver Motor 7.0000 sec 7.0000 sec

Generator Starter Gen Sensor Asm, 

Starter Gen

$0.00 Tool V Resolver Motor First Fixture 0.0000 sec 0.0000 sec

Sensor Asm, 
Starter Gen

- - - Coils, Laminates, Harness, - - -

Potted Circuit, Molds

$0.00 P.-P. Part V Starter V Bracket, Starter Gen, Resolver V Bracket, Starter 7.0000 sec 7.0000 sec

Generator Motor Sensor Gen, Resolver 

Motor Sensor

$0.00 Tool V Bracket, Starter First Fixture 0.0000 sec 0.0000 sec

Gen, Resolver 

Motor Sensor

- - - Stamping - - -

$0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 Multitouch V Starter Regrab Resolver Harness & Regrab Resolver 8.0000 sec 8.0000 sec

Generator Position Harness & 

Position

$0.00 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

Design Profit ®

Page 38 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Subassembly V Starter V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec 5.0000 sec

Generator Resolver Motor Starter Gen, 

Resolver Motor

$0.00 Tool V Cover Asm, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Resolver Motor

$10.75 Subassembly V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec 5.0000 sec

Starter Gen, Resolver Motor-Wash Starter Gen, 

Resolver Motor Resolver 

Motor-Wash

$10.75 Tool V Cover Asm, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Starter Gen, DRY

Resolver 

Motor-Wash

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$15.50 Subassembly V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec 5.0000 sec

Starter Gen, Resolver Motor-Stamping Starter Gen, 

Resolver Resolver 

Motor-Wash Motor-Stamping

$15.50 Tool V Cover Asm, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Starter Gen, 

Resolver 

Motor-Stamping

$15.50 Part V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 0.0000 sec 0.7000 sec

Starter Gen, Resolver Motor-Stamping Starter Gen, 

Resolver Resolver 
Motor-Stamping Motor-Stampin-M

- - - Blank weight 0.214 lbs - - -

- - - Press Size 60 Ton & Type of - - -

Press 

- - - Part Size after stamping (80 L by - - -

104 W by 21 H)mm

$10.75 Operation V Cover Asm, Load Part 3.0000 sec 3.0000 sec

Starter Gen, 

Resolver 

Motor-Wash

$10.75 Operation V Cover Asm, Wash Part Medium 5.0000 sec 5.0000 sec

Starter Gen, 

Resolver 

Motor-Wash

Design Profit ®

Page 39 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$10.75 Operation V Cover Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, 

Resolver 

Motor-Wash

$0.00 Part V Cover Asm, V Label - Cover Asm. V Label - Cover 7.0000 sec 7.0000 sec

Starter Gen, Asm.

Resolver Motor

$0.00 Fastening V Cover Asm, Apply Label 3.0000 sec 3.0000 sec

Starter Gen, 

Resolver Motor

$16.39 P.-P. Part V Cover Asm, V Seal - Cover Asm. V Seal - Cover 2.0000 sec 2.0000 sec

Starter Gen, Asm.

Resolver Motor

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$16.39 Tool V Seal - Cover Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Asm. ton

$16.39 Part V Seal - Cover V Seal - Cover Asm. V Seal - Cover 0.0000 sec 1.4200 sec

Asm. Asm.-Material

- - - Raw Material Req 0.011 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 90mm L x 66mm W x - - -

2mm H

$0.00 Tool V Cover Asm, Glue Bottle 3.0000 sec 3.0000 sec

Starter Gen, 

Resolver Motor

$0.00 Fastening V Cover Asm, Glue in Place 2.0000 sec 2.0000 sec

Starter Gen, 

Resolver Motor

$0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 Multitouch V Starter Regrab Resolver Harness & Regrab Resolver 8.0000 sec 8.0000 sec
Generator Position Harness & 

Position

$0.00 P.-P. Part V Starter V Bracket, Starter Gen, Elect V Bracket, Starter 7.0000 sec 7.0000 sec

Generator Harness Gen, Elect 

Harness

Design Profit ®

Page 40 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Bracket, Starter Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Gen, Elect DRY

Harness

$0.00 P.-P. Part V Bracket, Starter V Bracket, Starter Gen, Elect V Bracket, Starter 7.0000 sec 7.0000 sec

Gen, Elect Harness Gen, Elect 

Harness HarnessStamping

$0.00 Tool V Bracket, Starter Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Gen, Elect 

Harness

$0.00 Part V Bracket, Starter V Bracket, Starter Gen, Elect V Bracket, Starter 0.0000 sec 0.0000 sec

Gen, Elect Harness Gen, Elect 

Harness HarnessStamping-Mat

- - - Blank weight 0.214 lbs - - -

- - - Press Size 60 Ton & Type of - - -

Press 

- - - Part Size after stamping (80 L by - - -

104 W by 21 H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$0.00 Operation V Bracket, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Elect 

Harness

$0.00 Operation V Bracket, Starter Wash Part Medium 5.0000 sec 5.0000 sec

Gen, Elect 

Harness

$0.00 Operation V Bracket, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Elect 

Harness

- - - Stamping - - -

$0.00 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 Multitouch V Starter Regrab Resolver Harness Regrab Resolver 9.0000 sec 9.0000 sec

Generator Connector Harness 

Connector

Design Profit ®

Page 41 of #

Copyright 2005© Munro & Associates, Inc.
V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Fastening V Starter Snap Together 1.0000 sec 1.0000 sec

Generator

- - - Washer is Diamond Impregnated, - - -

No Slip Design

$0.00 Part V Starter V Washer, Starter Gen, Pulley V Washer, Starter 3.0000 sec 3.0000 sec

Generator Asm Gen, Pulley

$0.00 Subassembly V Starter V Pulley Asm, Starter Generator V Pulley Asm, 3.0000 sec 3.0000 sec

Generator Asm Starter Generator

$0.00 Tool V Pulley Asm, Press 0.0000 sec 0.0000 sec

Starter Generator

$0.00 P.-P. Part V Pulley Asm, V Insert Pulley Asm, Starter V Insert Pulley 5.0000 sec 5.0000 sec

Starter Generator Generator Asm, Starter 

Generator

$0.00 Tool V Insert Pulley Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Asm, Starter DRY

Generator

$0.00 P.-P. Part V Insert Pulley V Insert Pulley Asm, Starter V Insert Pulley 3.0000 sec 3.0000 sec

Asm, Starter Generator Asm, Starter 

Generator GeneratorMachined

- - - CNC TL-15 2 Axis Twin Spindle - - -

Lathe - Auto Load

$0.00 Tool V Insert Pulley CNC TL-15 2 Axis Twin Spindle 0.0000 sec 0.0000 sec

Asm, Starter Lathe - Auto Load

Generator

- - - Includes Bar Feeder - - -

$0.00 Part V Insert Pulley V Insert Pulley Asm, Starter V Insert Pulley 0.0000 sec 0.0000 sec

Asm, Starter Generator Asm, Starter 

Generator GeneratorMaterial

- - - In symbol put material and piece - - -

cost 

- - - Add note for the following - - -

- - - Bar stock weight XX lbs. - - -

- - - Box size of finished part XXDmm - - -

x XXLmm

- - - Add machining steps (Mateial - - -

Mods)

$0.00 Operation V Insert Pulley Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

Design Profit ®

Page 42 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Insert Pulley Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator
- - - FRONT FACE - - -

$0.00 Material Mod. V Insert Pulley Turn End Face 60-100mm 6.0000 sec 6.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

- - - OUTER DIAMETER - - -

$0.00 Material Mod. V Insert Pulley Turn OD Med 60-100mm 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

- - - CUT BELT GROVES - - -

$0.00 Material Mod. V Insert Pulley Turn OD Contoured surface fins 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

- - - SHAFT HOLE - - -

$0.00 Material Mod. V Insert Pulley Drill Hole 30 - 60mm 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$0.00 Material Mod. V Insert Pulley Bore Hole 60-100mm 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - SLOTS - - -

$0.00 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$0.00 Material Mod. Material Mod. V Insert Pulley V Insert Pulley End Mill Slot Cut End Mill Slot Cut 1.0000 sec 1.0000 sec 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

Design Profit ®

Page 43 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Insert Pulley CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$0.00 Material Mod. V Insert Pulley End Mill Slot Cut 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Insert Pulley CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Insert Pulley Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

Generator
$0.00 Operation V Insert Pulley Remove Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$0.00 Operation V Insert Pulley Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Insert Pulley Wash Part Medium 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Insert Pulley Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$0.00 P.-P. Part V Pulley Asm, V Pulley Base Asm, Starter V Pulley Base 5.0000 sec 5.0000 sec

Starter Generator Generator Asm, Starter 

Generator

$0.00 Tool V Pulley Base Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Asm, Starter DRY

Generator

$0.00 P.-P. Part V Pulley Base V Pulley Base Asm, Starter V Pulley Base 3.0000 sec 3.0000 sec

Asm, Starter Generator-Machined Asm, Starter 

Generator GeneratorMachined

- - - CNC Turning 3" Bar 4 Axis - - -

Design Profit ®

Page 44 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Pulley Base CNC Turning 4 Axis SL-30, 3" bar 0.0000 sec 0.0000 sec

Asm, Starter 

GeneratorMachined

- - - Includes Bar Feeder - - -

$0.00 Part V Pulley Base V Pulley Base Asm, Starter V Pulley Base 0.0000 sec 0.0000 sec

Asm, Starter Generator-Material Asm, Starter 

Generator- GeneratorMachined Material

- - - Add part symbol uncheck all - - -

attributes 0 time

- - - In symbol put material and piece - - -

cost 

- - - Add note for the following - - -

- - - Bar stock weight XX lbs. - - -

- - - Box size of finished part XXDmm - - -

x XXLmm

- - - Add machining steps (Mateial - - -

Mods)

$0.00 Operation V Pulley Base Load Part 3.0000 sec 3.0000 sec
Asm, Starter 

GeneratorMachined

$0.00 Operation V Pulley Base Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

- - - FRONT FACE - - -

$0.00 Material Mod. V Pulley Base Turn End Face 60-100mm 6.0000 sec 6.0000 sec

Asm, Starter 

GeneratorMachined

$0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

- - - OUTER DIAMETER - - -

$0.00 Material Mod. V Pulley Base Turn OD Med 60-100mm 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

Design Profit ®

Page 45 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

- - - CUT BELT GROVES - - -

$0.00 Material Mod. V Pulley Base Turn OD Contoured surface fins 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

$0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

- - - SHAFT HOLE - - -

$0.00 Material Mod. V Pulley Base Drill Hole 30 - 60mm 2.0000 sec 2.0000 sec

Asm, Starter 

GeneratorMachined

$0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

$0.00 Material Mod. V Pulley Base Bore Hole 60-100mm 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

- - - SLOTS - - -

$0.00 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator-
Machined

$0.00 Material Mod. V Pulley Base End Mill Slot Cut 1.0000 sec 1.0000 sec

Asm, Starter 

GeneratorMachined

$0.00 Operation V Pulley Base CDI 1.0000 sec 1.0000 sec

Asm, Starter 

GeneratorMachined

$0.00 Material Mod. V Pulley Base End Mill Slot Cut 1.0000 sec 1.0000 sec

Asm, Starter 

GeneratorMachined

Design Profit ®

Page 46 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Pulley Base CDI 1.0000 sec 1.0000 sec

Asm, Starter 

GeneratorMachined

$0.00 Operation V Pulley Base Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

GeneratorMachined

$0.00 Operation V Pulley Base Remove Part 2.0000 sec 2.0000 sec

Asm, Starter 

GeneratorMachined

- - - Batch Type W Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$0.00 Operation V Pulley Base Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Pulley Base Wash Part Medium 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$0.00 Operation V Pulley Base Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$0.00 Fastening V Pulley Asm, Press Together 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Part V Starter V Nut, Starter Gen, Pulley V Nut, Starter 6.0000 sec 6.0000 sec

Generator Asm Gen, Pulley

$0.00 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator Asm

$0.00 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator Asm

$0.00 Subassembly V Alternator, HV V HV Wire, Black V HV Wire, Black 6.0000 sec 6.0000 sec

Wire Asm.

- - - 27.5" Copper Cable= $4.51, - - -

Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" - - -

Black tape=$0.02
- - - 19.25" Blue split - - -

Convelute=$0.19

- - - Cable Gland & Brackets =$0.30 - - -

Design Profit ®

Page 47 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Subassembly V Alternator, HV V HV Wire, Red V HV Wire, Red 6.0000 sec 6.0000 sec

Wire Asm.

- - - 32.25" Copper Cable= $6.19, - - -

Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" - - -

Black tape=$0.02

- - - 24.25" Blue split - - -

Convelute=$0.24

- - - Cable Gland & Brackets =$0.30 - - -

$0.00 Subassembly V Alternator, HV V HV Wire, White V HV Wire, White 6.0000 sec 6.0000 sec

Wire Asm.

- - - 30" Copper Cable= $4.92, Cable - - -

Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" - - -

Black tape=$0.02

- - - 23" Blue split Convelute=$0.24 - - -

- - - Cable Gland & Brackets =$0.30 - - -

$0.00 Operation V Alternator, HV CDI 1.0000 sec 1.0000 sec

Wire Asm.

$0.00 Part V Alternator, HV V Bolt, HV Wire to Alternator V Bolt, HV Wire 5.0000 sec 5.0000 sec

Wire Asm. to Alternator

$0.00 Tool V Alternator, HV V Alternator, HV 3 Spindle Nut Runner 3 Spindle Nut Runner 6.0000 sec 6.0000 sec 6.0000 sec 6.0000 sec

Wire Asm.

$0.00 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

$0.00 Operation V Alternator, HV CDI 1.0000 sec 1.0000 sec

Wire Asm.

- - - These three bolts hold the wires - - -

from the Alt

$0.00 Part V Alternator, HV V Bolt, Large Wire to Alt V Bolt, Large 7.0000 sec 7.0000 sec

Wire Asm. Wire to Alt

$0.00 Tool V Alternator, HV 3 Spindle Nut Runner 6.0000 sec 6.0000 sec

Wire Asm.

$0.00 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

- - - Cover of 36V wires on Alternator - - -

$0.00 Part V Alternator, HV V Rubber Insert, Under Cover V Rubber Insert, 8.0000 sec 8.0000 sec

Wire Asm. Under Cover

$0.00 Operation V Alternator, HV Press part 3.0000 sec 3.0000 sec

Wire Asm.

Design Profit ®

Page 48 of #

Copyright 2005© Munro & Associates, Inc.
V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Subassembly V Alternator, HV V Cover, 36V Wires, Alternator V Cover, 36V 9.0000 sec 9.0000 sec

Wire Asm. Wires, Alternator

$0.00 Part V Alternator, HV V Bolt, Cover, Alternator Wires V Bolt, Cover, 7.0000 sec 7.0000 sec

Wire Asm. Alternator Wires

$0.00 Tool V Alternator, HV 4 Spindle Nut Runner 6.0000 sec 6.0000 sec

Wire Asm.

$0.00 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

$0.00 Operation V Alternator, HV CDI 1.0000 sec 1.0000 sec

Wire Asm.

- - - Bracket Goes on the back of the - - -

three wires to Alt

$0.00 P.-P. Part V Alternator, HV V Retaining Bracket, 36V Wires V Retaining 7.0000 sec 7.0000 sec

Wire Asm. Bracket, 36V 

Wires

$0.00 Part V Alternator, HV V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, 7.0000 sec 7.0000 sec

Wire Asm. Back of Alt/Gen

$0.00 Tool V Alternator, HV Power Tool 4.0000 sec 4.0000 sec

Wire Asm.

$0.00 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

$0.00 Operation V Alternator, HV 18" Move 2.0000 sec 2.0000 sec

Wire Asm.

$0.00 Multitouch V Alternator, HV Regrab the three HV cables Regrab the three 4.0000 sec 4.0000 sec

Wire Asm. HV cables

$0.00 Subassembly V Alternator, HV V Clamp, 3 HV Wires to Alt V Clamp, 3 HV 5.0000 sec 5.0000 sec

Wire Asm. Wires to Alt

$0.00 P.-P. Part V Alternator, HV V Bracket, For 3 HV Wire Clamp V Bracket, For 3 7.0000 sec 7.0000 sec

Wire Asm. HV Wire Clamp

$0.00 Part V Alternator, HV V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 3.0000 sec 3.0000 sec

Wire Asm. HV wires

$0.00 Tool V Alternator, HV Power Tool 4.0000 sec 4.0000 sec

Wire Asm.

$0.00 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

$83.31 Part V V Bolt, Alternator to bracket, V Bolt, Alternator 6.0000 sec 6.0000 sec

Generator/Alterna Short to bracket, Short

tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

Design Profit ®

Page 49 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Operation V CDI 1.0000 sec 1.0000 sec
Generator/Alterna

tor

$83.31 Part V V Bolt, Alternator to bracket, Long V Bolt, Alternator 6.0000 sec 6.0000 sec

Generator/Alterna to bracket, Long

tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Operation V CDI 1.0000 sec 1.0000 sec

Generator/Alterna

tor

- - - Belt tensioner special for this - - -

starter

$0.00 Subassembly V V Tensioner, Belt V Tensioner, Belt 8.0000 sec 8.0000 sec

Generator/Alterna

tor

$83.31 Part V V Bolt Tensioner V Bolt Tensioner 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$0.00 Subassembly V V Belt Tensioner Spring Asm. V Belt Tensioner 8.0000 sec 8.0000 sec

Generator/Alterna Spring Asm.

tor

$0.00 Subassembly V V Sleeve w/coating, Spring V Sleeve 6.0000 sec 6.0000 sec

Generator/Alterna Damper w/coating, Spring 

tor Damper

$83.31 Operation V Press part 3.0000 sec 3.0000 sec

Generator/Alterna

tor

Design Profit ®

Page 50 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$83.31 Part V V Sleeve , Spring Damper V Sleeve , Spring 8.0000 sec 8.0000 sec

Generator/Alterna Damper

tor

$83.31 Operation V Press part 3.0000 sec 3.0000 sec

Generator/Alterna

tor

$83.31 Part V V Bolt, Belt Damper, Long V Bolt, Belt 4.0000 sec 4.0000 sec

Generator/Alterna Damper, Long

tor

$83.31 Part V V Bolt, Belt Damper, Short V Bolt, Belt 7.0000 sec 7.0000 sec

Generator/Alterna Damper, Short

tor
$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Operation V CDI 1.0000 sec 1.0000 sec

Generator/Alterna

tor

- - - Belt needs to be placed on all - - -

pulleys

$83.31 Part V V Belt, Alt/AC V Belt, Alt/AC 10.0000 sec10.0000 sec

Generator/Alterna

tor

$83.31 Tool V Hand Tool 3.0000 sec 3.0000 sec

Generator/Alterna

tor

$83.31 Operation V Align and install chain 10.0000 sec10.0000 sec

Generator/Alterna

tor

Report Totals Count: ##

Design Profit ®

Page 51 of #

Copyright 2005© Munro & Associates, Inc.
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- $0.21 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.05 1 -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.10 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$5.15 $1.24 1 $5.15

- - - -
- - - -

- - - -

$0.00 $0.08 1 $0.00

- - - -

$0.00 $0.03 3 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.13 1 $0.00

- - - -

$0.00 $0.13 2 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.08 1 $0.00

$0.00 $0.08 1 $0.00

- - - -

$0.00 $0.03 2 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.13 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.13 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.13 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.15 1 $0.00

$0.00 $0.13 1 $0.00

- - - -

$0.00 $0.13 1 $0.00

- - - -
$0.00 $0.03 1 $0.00

$0.00 $0.08 1 $0.00

$0.00 $0.08 1 $0.00

- - - -

$0.00 $0.03 5 $0.00

$0.00 $0.03 4 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.05 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.07 1 $0.00

$0.00 $0.03 1 $0.00

$0.32 $0.07 1 $0.32

$0.00 $0.09 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.09 1 $0.00

$0.16 $0.09 2 $0.32

$0.07 $0.09 1 $0.07

$0.00 $0.14 1 $0.00

$0.00 $0.09 1 $0.00

- $0.30 1 -

$0.00 $0.00 1 $0.00

- $0.00 1 -

$0.00 $0.00 1 $0.00
- $0.00 1 -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.10 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$1.41 $0.69 1 $1.41

- - - -

- - - -

- - - -
$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 6 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

$0.00 $0.00 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- $0.00 1 -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.06 1 -

$0.00 $0.00 1 $0.00

$0.14 $0.00 1 $0.14

- - - -

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00
$0.00 $0.05 3 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.02 $0.00 3 $0.06

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- $0.00 1 -

$0.00 $0.00 1 $0.00

- $0.00 1 -

$0.00 $0.00 1 $0.00
- - - -

- $0.00 16 -

$0.00 $0.00 16 $0.00

$0.49 $0.06 16 $7.84

$0.00 $0.12 16 $0.00

$0.00 $0.00 16 $0.00

- - - -

$0.00 $0.01 16 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 16 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 6 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 6 $0.00

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.04 $0.00 1 $0.04

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 
Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- $0.00 1 -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.00 1 -

$0.00 $0.00 1 $0.00

- $0.03 1 -
$0.00 $0.00 1 $0.00

- - - -

- $0.02 105 -

$0.00 $0.00 105 $0.00

$0.01 $0.00 105 $0.53

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.02 $0.00 48 $0.96

$0.00 $0.00 1 $0.00

$0.00 $0.00 48 $0.00
- - - -

- - - -

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 3 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.00 48 $0.96

$0.00 $0.00 1 $0.00

$0.00 $0.00 48 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 9 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 3 $0.01

$0.10 $0.00 3 $0.30

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 9 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.00 1 -

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.02 2 $0.03

$0.00 $0.00 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 2 $0.00

$0.02 $0.06 2 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.06 2 $0.01
$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.04 2 $0.01

- $0.07 1 -

$0.00 $0.00 1 $0.00

$0.25 $0.03 1 $0.25

$0.00 $0.00 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.01 $0.06 1 $0.01
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.06 2 $0.01

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.06 2 $0.00

$0.00 $0.01 2 $0.00

- - - -

$0.01 $0.00 16 $0.08

$0.00 $0.00 16 $0.00

$0.00 $0.00 16 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 16 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.01 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00
- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.10 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$1.89 $0.68 1 $1.89

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00
- - - -

$0.00 $0.01 6 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 4 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.06 1 $0.00
- - - -

$0.00 $0.01 3 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 6 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.01 5 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 4 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 3 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00
$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.00 2 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.15 $0.00 6 $0.93

$0.00 $0.00 1 $0.00

$0.00 $0.00 6 $0.00

- $0.00 3 -

- - - -

$0.00 $0.00 3 $0.00

$0.04 $0.00 3 $0.11

- - - -

- - - -

- - - -

$0.00 $0.00 3 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)
$0.00 $0.00 4 $0.00

$0.00 $0.00 4 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 8 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.03 $0.00 4 $0.12

$0.00 $0.00 1 $0.00

$0.00 $0.00 4 $0.00

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.01 $0.00 1 $0.01
- - - -

- - - -

- - - -

$0.00 $0.00 2 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.00 1 -

- - - -

$0.00 $0.00 1 $0.00

- - - -

- $0.00 1 -

- - - -

$0.20 $0.00 1 $0.20
- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.01 $0.00 5 $0.05

$0.00 $0.00 9 $0.00

$0.00 $0.00 1 $0.00

$0.02 $0.00 3 $0.06

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
- - - -

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.00 1 -

$0.00 $0.00 1 $0.00

$0.35 $0.00 1 $0.35

- - - -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 2 $0.00

$0.02 $0.00 2 $0.05

$0.00 $0.00 1 $0.00

$0.00 $0.00 2 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00
- $0.01 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.09 1 -

- - - -

$0.00 $0.00 1 $0.00

$0.85 $0.52 1 $0.85

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 8 $0.00

$0.00 $0.01 7 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00
- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.02 $0.00 3 $0.06

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 1 $0.00

- $0.00 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.00 1 $0.02

- - - -
- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.01 $0.00 1 $0.01

- $0.00 1 -

$0.00 $0.00 1 $0.00

- - - -

- $0.05 16 -

$0.00 $0.00 16 $0.00

$0.00 $0.00 16 $0.03

- - - -

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.02 $0.00 1 $0.02

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.00 3 $0.06

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.00 1 -

$0.00 $0.00 1 $0.00

- $0.00 1 -

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- $0.01 1 -

$0.00 $0.00 1 $0.00

$0.10 $0.00 1 $0.10
- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.05 $0.00 1 $0.05

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

$0.00 $0.00 1 $0.00

$0.01 $0.01 1 $0.01

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.02 $0.00 3 $0.06

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.00 2 $0.04

$0.00 $0.00 1 $0.00

$0.00 $0.00 2 $0.00

$0.00 $0.00 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- - - -

$0.15 $0.00 1 $0.15

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00
- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 4 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 3 $0.00

$0.00 $0.00 6 $0.00

$0.00 $0.00 5 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00
$0.00 $0.00 4 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 6 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 5 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.11 $0.00 1 $0.11

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$5.36 $0.00 1 $5.36

- - - -

- - - -
- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$6.19 $0.00 1 $6.19

- - - -

- - - -

- - - -

- - - -

$5.82 $0.00 1 $5.82

- - - -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.05 $0.00 3 $0.15

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.00 3 $0.06

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.03 $0.00 2 $0.06

$0.00 $0.00 2 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.04 $0.00 4 $0.18

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.05 $0.00 2 $0.10

$0.00 $0.00 1 $0.00

$0.00 $0.00 2 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.04 $0.00 1 $0.04

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.15 $0.14 1 $0.15

$0.00 $0.09 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.09 1 $0.00

$0.00 $0.02 1 $0.00
$0.19 $0.14 2 $0.39

$0.00 $0.09 1 $0.00

$0.00 $0.09 2 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.19 1 $0.00

$0.19 $0.09 1 $0.19

$0.00 $0.09 1 $0.00

$0.00 $0.09 1 $0.00

$0.00 $0.19 1 $0.00

$0.00 $0.14 1 $0.00

$0.00 $0.07 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.02 $0.19 1 $0.02

$0.00 $0.07 1 $0.00

$0.08 $0.09 1 $0.08

$0.07 $0.16 1 $0.07
$0.00 $0.09 1 $0.00

$0.00 $0.09 2 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.23 1 $0.00

$0.00 $0.07 1 $0.00

$0.00 $0.23 1 $0.00

1,584 $42.73
Assembly Report

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$83.31 Tool V First Fixture 0.0000 sec 0.0000 sec

Generator/Alterna

tor

$49.29 P.-P. Part V V Bracket, Alternator V Bracket, 9.0000 sec 9.0000 sec

Generator/Alterna Alternator

tor

- - - Wash - - -

- - - Tim Shaw - - -

$49.29 Tool V Bracket, First Fixture 0.0000 sec 0.0000 sec

Alternator

$91.21 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 4.0000 sec 4.0000 sec

Alternator AlternatorWashed

- - - "CNC Mach, Auto Sml Size - - -

and/or Low Complexity"

- - - Pallet Size 300 mm square, 550 - - -

lb Capacity

- - - Tim Shaw - - -

$91.21 Tool V Bracket, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec

Alternator Machine

$43.52 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec 0.0000 sec

Alternator AlternatorMachined

- - - Trim - - -

- - - Tim Shaw Tim Shaw - - -

$43.52 Tool V Bracket, First Fixture 0.0000 sec 0.0000 sec

Alternator

##### P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec 8.2800 sec

Alternator Alternator-Trimed

- - - "Aluminum Diecasting, - - -

Medium-Large Size and/or Mod

- - - Tim Shaw - - -

##### Tool V Bracket, Die Casting 1800-2600 ton 0.0000 sec 0.0000 sec

Alternator

Design Profit ®

Page 1 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$35.51 P.-P. Part V Bracket, V Bracket, Alternator V Bracket, 0.0000 sec 14.7900 sec

Alternator Alternator-Die 

Cast

- - - 6 Cavity Tool - - -
- - - Raw Mtl Req'd 4.681 lbs. from - - -

cost sheet

- - - Box Size 228.6mm L x 177.8mm - - -

W x 139.7mm H

$91.21 Operation V Bracket, Clamp Part 3.0000 sec 3.0000 sec

Alternator

- - - Spot face 3 places - - -

$91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Auto Tool Change 5.0000 sec 5.0000 sec

Alternator

- - - Drill & Tap 2 holes - - -

$91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

- - - Rotate part 90 degrees - - -

$91.21 Operation V Bracket, Unclamp Part 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Part Manipulation 3.0000 sec 3.0000 sec

Alternator

$91.21 Operation V Bracket, Clamp Part 3.0000 sec 3.0000 sec

Alternator

- - - Spot face 2 places - - -

$91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Auto Tool Change 5.0000 sec 5.0000 sec

Alternator

- - - Mill mounting surface - - -

$91.21 Material Mod. V Bracket, Milled face 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Auto Tool Change 5.0000 sec 5.0000 sec

Alternator

Design Profit ®

Page 2 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Drill & Tap 2 holes - - -

$91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

$91.21 Material Mod. V Bracket, Drill and Tap Hole 30-60mm 6.0000 sec 6.0000 sec

Alternator

$91.21 Operation V Bracket, Auto Tool Change 5.0000 sec 5.0000 sec

Alternator

- - - Drill & Tap small hole - - -

$91.21 Material Mod. V Bracket, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Alternator

- - - Rotate part 90 degrees - - -
$91.21 Operation V Bracket, Unclamp Part 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Part Manipulation 3.0000 sec 3.0000 sec

Alternator

$91.21 Operation V Bracket, Clamp Part 3.0000 sec 3.0000 sec

Alternator

- - - Spot face 5 places - - -

$91.21 Material Mod. V Bracket, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, CDI 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Unclamp Part 1.0000 sec 1.0000 sec

Alternator

$91.21 Operation V Bracket, Unload Part 2.0000 sec 2.0000 sec

Alternator

$49.29 Operation V Bracket, Load Part 3.0000 sec 3.0000 sec

Alternator

$49.29 Operation V Bracket, Wash Part Medium 5.0000 sec 5.0000 sec

Alternator

$49.29 Operation V Bracket, Unload Part 2.0000 sec 2.0000 sec

Alternator

$83.31 Part V V Large Bolt, Alt Bracket V Large Bolt, Alt 3.0000 sec 3.0000 sec

Generator/Alterna Bracket

tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

Design Profit ®

Page 3 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Part V V bolt, Medium, Alt Bracket V bolt, Medium, 4.0000 sec 4.0000 sec

Generator/Alterna Alt Bracket

tor

$83.31 Part V V Bolt, Small, Alt Bracket V Bolt, Small, Alt 4.0000 sec 4.0000 sec

Generator/Alterna Bracket

tor

$83.31 Tool V 3 Spindle Nut Runner 6.0000 sec 6.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$29.69 Subassembly V V Alternator, HV Wire Asm. V Alternator, HV 13.0000 sec13.0000 sec

Generator/Alterna Wire Asm.

tor

$29.69 Tool V Alternator, HV First Fixture 0.0000 sec 0.0000 sec

Wire Asm.

$29.69 Subassembly V Alternator, HV V Starter Generator Asm V Starter 5.0000 sec 5.0000 sec

Wire Asm. Generator Asm

$29.69 Tool V Starter First Fixture 0.0000 sec 0.0000 sec
Generator Asm

$29.69 Subassembly V Starter V Starter Generator V Starter 5.0000 sec 5.0000 sec

Generator Asm Generator

$29.69 Tool V Starter First Fixture 0.0000 sec 0.0000 sec

Generator

$10.75 P.-P. Part V Starter V Housing, Starter Gen, Front V Housing, 3.0000 sec 3.0000 sec

Generator Starter Gen, 

Front

- - - Wash - - -

- - - Tim Shaw - - -

$10.75 Tool V Housing, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Front

$41.20 P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 3.0000 sec 3.0000 sec

Starter Gen, Starter Gen, 

Front Front, Washed

- - - "CNC Horz Mach, Auto Sml Size - - -

and/or Low Complex

Design Profit ®

Page 4 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Pallet Size 300 mm square, 550 - - -

lb Capacity

- - - Tim Shaw - - -

$41.20 Tool V Housing, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec

Starter Gen, Machine

Front

$43.52 P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec 0.0000 sec

Starter Gen, Starter Gen, 

Front Front, Machined

- - - Trim - - -

- - - Tim Shaw - - -

$43.52 Tool V Housing, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Front

##### P.-P. Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec 8.0100 sec

Starter Gen, Starter Gen, 

Front Front, Trim

- - - "Aluminum Diecasting, - - -

Medium-Large Size and/or Mod

- - - Tim Shaw - - -

##### Tool V Housing, Die Casting 1800-2600 ton 0.0000 sec 0.0000 sec

Starter Gen, 

Front

##### Part V Housing, V Housing, Starter Gen, Front V Housing, 0.0000 sec 10.0900 sec

Starter Gen, Starter Gen, 

Front Front, Die Cast

- - - Raw Material Req1.282 lbs from - - -

Cost Sheet

- - - 6 Cavity Mold - - -

- - - Box Size 203.2mm L x 165.18mm - - -

W x 44.5mm H
$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, 

Front

- - - Mill bearing retainer surface - - -

$41.20 Material Mod. V Housing, Mill Face 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Front

Design Profit ®

Page 5 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Mill mntg hole surface - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Bore bearing pocket - - -

$41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Bore stator dia. - - -

$41.20 Material Mod. V Housing, Bore Hole 100-150mm dia Bore Hole 100-150mm dia 4.0000 sec 4.0000 sec 4.0000 sec 4.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Front

- - - Bore & chamfer hsg dia. - - -

$41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Drill & tap 6 holes - - -

$41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Drill mntg hole - - -

$41.20 Material Mod. V Housing, Drill Hole 1.0000 sec 1.0000 sec

Starter Gen, 
Front

Design Profit ®

Page 6 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Rotate hsg 90 degrees - - -

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, 

Front

- - - Mill hole face - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Front

- - - Drill mntg hole - - -

$41.20 Material Mod. V Housing, Drill Hole 30 - 60mm 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, 

Front

$41.20 Operation Operation V Housing, V Housing, Unload Part Unload Part 2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec

Starter Gen, 

Front

$10.75 Operation V Housing, Load Part 3.0000 sec 3.0000 sec

Starter Gen, 

Front

$10.75 Operation V Housing, Wash Part Medium 5.0000 sec 5.0000 sec

Starter Gen, 

Front

$10.75 Operation V Housing, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, 

Front

- - - NSK B17-1020G48 17mm ID, - - -

47mm OD, 14mm W

$0.00 Subassembly V Starter V Bearing, Starter Gen, Rotor V Bearing, Starter 5.0000 sec 5.0000 sec

Generator Front Gen, Rotor Front

$29.69 Tool V Starter Press 0.0000 sec 0.0000 sec

Generator

Design Profit ®

Page 7 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator
Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Fastening V Starter Press Together 3.0000 sec 3.0000 sec

Generator

$10.75 P.-P. Part V Starter V Bearing Retainer, Starter Gen, V Bearing 7.0000 sec 7.0000 sec

Generator Front Bearing Retainer, Starter 

Gen, Front 

Bearing

$10.75 Tool V Bearing Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Retainer, Starter DRY

Gen, Front 

Bearing

$41.20 P.-P. Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec 5.0000 sec

Retainer, Starter Front Bearing Retainer, Starter 

Gen, Front Gen, Front 

Bearing Bearing-Mac

- - - "CNC Horz Mach, Man Sml Size - - -

and/or Low Compl

- - - Pallet Size 300 mm square, 550 - - -

lb Capacity

$41.20 Tool V Bearing EC-300-ML Horizontal CNC 0.0000 sec 0.0000 sec

Retainer, Starter Machine

Gen, Front 

Bearing

$15.50 P.-P. Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec 5.0000 sec

Retainer, Starter Front Bearing Retainer, Starter 

Gen, Front Gen, Front 

Bearing Bearing-Sta

$15.50 Tool V Bearing Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$15.50 Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 0.0000 sec 0.6000 sec

Retainer, Starter Front Bearing Retainer, Starter 

Gen, Front Gen, Front 

Bearing Bearing-Mat

- - - Blank weight 0.287 lbs - - -

- - - Press Size 25 Ton & Type of - - -

Press 

- - - Part Size after stamping (65 L by - - -

65 W by 3.2 H)mm

$41.20 Operation V Bearing Load Part 3.0000 sec 3.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

Design Profit ®

Page 8 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Bearing Clamp Part 3.0000 sec 3.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$41.20 Material Mod. V Bearing Tap Hole 4.0000 sec 4.0000 sec

Retainer, Starter 
Gen, Front 

Bearing

$41.20 Operation V Bearing Unclamp Part 1.0000 sec 1.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Bearing Load Part 3.0000 sec 3.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$10.75 Operation V Bearing Wash Part Medium 5.0000 sec 5.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$10.75 Operation V Bearing Unload Part 2.0000 sec 2.0000 sec

Retainer, Starter 

Gen, Front 

Bearing

$29.69 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$29.69 Part V Starter V Bolt, Starter Gen, Bearing V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Retainer, M5 x 15 Gen, Bearing 

Retainer, M5 x 15

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$29.69 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$29.69 Subassembly V Starter V Rotor & Slipring Asm, Starter V Rotor & Slipring 6.0000 sec 6.0000 sec

Generator Generator Asm, Starter 

Generator

Design Profit ®

Page 9 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Tool V Rotor & Slipring First Fixture 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$32.17 Subassembly V Rotor & Slipring V Rotor & Core Asm, Starter V Rotor & Core 3.0000 sec 3.0000 sec

Asm, Starter Generator Asm, Starter 

Generator Generator

- - - CNC Turning 10" Odd Form 4 - - -

axis Auto Load

$32.17 Tool V Rotor & Core CNC Turning 4 Axis SL-20, Odd 0.0000 sec 0.0000 sec

Asm, Starter Form

Generator

$29.69 Subassembly V Rotor & Core V Rotor & Core Asm, OD Turn & V Rotor & Core 0.0000 sec 0.0000 sec

Asm, Starter Balance Asm, OD Turn & 

Generator Balance
$29.69 Tool V Rotor & Core First Fixture 0.0000 sec 0.0000 sec

Asm, OD Turn & 

Balance

- - - Assemble Poles and Winding - - -

Asm to Shaft

$20.81 P.-P. Part V Rotor & Core V Shaft, Starter Gen, Rotor Asm V Shaft, Starter 4.0000 sec 4.0000 sec

Asm, OD Turn & Gen, Rotor Asm

Balance

$20.81 Tool V Shaft, Starter Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Gen, Rotor Asm DRY

$28.18 P.-P. Part V Shaft, Starter V Shaft, Starter Gen, Rotor Asm, V Shaft, Starter 4.0000 sec 4.0000 sec

Gen, Rotor Asm Turned Gen, Rotor Asm, 

Turned

$28.18 Tool V Shaft, Starter CNC TL-15 2 Axis Twin Spindle 0.0000 sec 0.0000 sec

Gen, Rotor Asm, Lathe - Auto Load

Turned

- - - Includes Bar Feeder - - -

$28.18 Part V Shaft, Starter V Shaft, Starter Gen, Rotor Asm, V Shaft, Starter 0.0000 sec 0.0000 sec

Gen, Rotor Asm, Steel Gen, Rotor Asm, 

Turned Steel

- - - Bar stock weight 0.88 lbs. - - -

- - - Box size of finished part 17mm - - -

Dia x 80mm

- - - Face End & Turn Max OD - - -

(17mm)

$28.18 Material Mod. V Shaft, Starter Turn End face 1-30mm 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

Design Profit ®

Page 10 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Type Parent Name Symbol Name Number Actual Time Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec 1.0000 sec

Gen, Rotor Asm, 

Turned

- - - Turn 2 Undercut Grooves - - -

$28.18 Material Mod. V Shaft, Starter Cut Groove sml 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

- - - Turn OD & Bevel for Threaded - - -

End (16mm)

$28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec 1.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec 1.0000 sec

Gen, Rotor Asm, 
Turned

- - - Turn Threaded End (16 x 1.5mm) - - -

$28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. V Shaft, Starter Turn Threads 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

- - - Knurl Splines for Cast Poles - - -

$28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. V Shaft, Starter Knurl OD 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

- - - Grab Turned Piece with 2nd - - -

Chuck Head

- - - Face End & Turn Max OD - - -

(6.5mm), Bevel OD

Design Profit ®

Page 11 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.18 Material Mod. V Shaft, Starter Turn End face 1-30mm 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. Material Mod. V Shaft, Starter V Shaft, Starter Turn OD 1-30mm Turn OD 1-30mm 1.0000 sec 1.0000 sec 1.0000 sec 1.0000 sec

Gen, Rotor Asm, 

Turned

- - - Knurl Splines for Slip Ring Asm - - -

$28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. V Shaft, Starter Knurl OD 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

- - - Turn 2nd OD (6mm), Bevel OD, - - -

Turn Threads

$28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec 1.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. V Shaft, Starter Turn Threads 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

- - - Turn Final OD (5mm) & Turn - - -

Threads
$28.18 Material Mod. V Shaft, Starter Turn OD 1-30mm 1.0000 sec 1.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Operation V Shaft, Starter Reposition Cutting Tool 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Asm, 

Turned

Design Profit ®

Page 12 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.18 Material Mod. V Shaft, Starter Turn Threads 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

- - - Cut 2 Large Grooves for Wire - - -

Relief

$28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. V Shaft, Starter Cut Groove sml 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

- - - Cut 1 Small Keyway Groove - - -

$28.18 Operation V Shaft, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Asm, 

Turned

$28.18 Material Mod. Cut Groove sml 2.0000 sec 2.0000 sec

Turned

$28.18 Material Mod. V Shaft, Starter Cut Groove sml 2.0000 sec 2.0000 sec

Gen, Rotor Asm, 

Turned

$20.81 Operation V Shaft, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Rotor Asm

$20.81 Operation V Shaft, Starter Wash Part Medium 5.0000 sec 5.0000 sec

Gen, Rotor Asm

$20.81 Operation V Shaft, Starter Remove Part 2.0000 sec 2.0000 sec

Gen, Rotor Asm

$20.81 P.-P. Part V Rotor & Core V Pole, Starter Gen, Rotor Asm V Pole, Starter 3.0000 sec 3.0000 sec

Asm, OD Turn & Gen, Rotor Asm

Balance

- - - "Washing, Small-Medium Size - - -

and/or Low-Moderate Co

$20.81 Tool V Pole, Starter Washer Turbo Tunnel 0.0000 sec 0.0000 sec

Gen, Rotor Asm

$27.47 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor Wash V Pole, Starter 3.0000 sec 3.0000 sec

Gen, Rotor Asm Gen, Rotor 

Asm-Wash

- - - CNC Turning 11" Odd Form 4 - - -

axis Auto Load

$27.47 Tool V Pole, Starter CNC Turning 4 Axis SL-10, Odd 0.0000 sec 0.0000 sec

Gen, Rotor Wash Form

$43.52 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 3.0000 sec 3.0000 sec

Gen, Rotor Wash Machining Gen, Rotor 

Asm-Machining
Design Profit ®

Page 13 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$43.52 Tool V Pole, Starter Trim Press 0.0000 sec 0.0000 sec

Gen, Rotor 

Machining

$56.87 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 5.0000 sec 5.0000 sec

Gen, Rotor DeGate Gen, Rotor 

Machining Asm-DeGate

$56.87 Tool V Pole, Starter Sand-core removal 25EZ155-175 0.0000 sec 0.0000 sec

Gen, Rotor 

DeGate

##### P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor Sand V Pole, Starter 3.0000 sec 3.0000 sec

Gen, Rotor Removal Gen, Rotor 

DeGate Asm-Sand 

Removal

- - - "Mold Making - Sand Casting, - - -

Small-Medium Size and

##### Tool V Pole, Starter Mold Making DISA 240 w/100 m 0.0000 sec 0.0000 sec

Gen, Rotor Sand Cooling Line

Removal

##### Part V Pole, Starter V Pole, Starter Gen, Rotor Sand V Pole, Starter 0.0000 sec 1.0400 sec

Gen, Rotor Sand Removal Gen, Rotor 

Removal Asm-Material

- - - 8 Cavity Mold - - -

- - - Material per casting 3.28 lbs - - -

$0.42 per lb

##### Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec

Gen, Rotor Sand Energy Gen, Rotor 

Removal Asm-Energy

##### Part V Pole, Starter V Pole, Starter Gen, Rotor Lost V Pole, Starter 0.0000 sec 0.0000 sec

Gen, Rotor Sand Sand Gen, Rotor 

Removal Asm-Lost Sand

$56.87 Operation V Pole, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Rotor 

DeGate

$56.87 Material Mod. V Pole, Starter Remove Mold Sand No Cores 5.0000 sec 5.0000 sec

Gen, Rotor 

DeGate

$56.87 Operation V Pole, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Rotor 

DeGate

$43.52 Operation V Pole, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Rotor 

Machining

Design Profit ®

Page 14 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator
Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$43.52 Operation V Pole, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Rotor 

Machining

$43.52 Material Mod. V Pole, Starter Trim Flash/Gates 3.0000 sec 3.0000 sec

Gen, Rotor 

Machining

$43.52 Operation V Pole, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Rotor 

Machining

$43.52 Operation V Pole, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Rotor 

Machining

$27.47 Operation V Pole, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Rotor Wash

- - - Outer Face - - -

$27.47 Material Mod. V Pole, Starter Turn End Face 60-100mm 6.0000 sec 6.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Wash

$27.47 Material Mod. V Pole, Starter Cut slot 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Part Manipulation 3.0000 sec 3.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Rotor Wash

- - - Inner Face - - -

$27.47 Material Mod. V Pole, Starter Turn End face 1-30mm 2.0000 sec 2.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter CDI 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Material Mod. Material Mod. V Pole, Starter V Pole, Starter Turn End face 1-30mm Turn End face 1-30mm 2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Wash

$27.47 Material Mod. V Pole, Starter Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Rotor Wash

Design Profit ®

Page 15 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$20.81 Operation V Pole, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Rotor Asm

$20.81 Operation V Pole, Starter Wash Part Medium 5.0000 sec 5.0000 sec

Gen, Rotor Asm

$20.81 Operation V Pole, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Rotor Asm
$29.69 Subassembly V Rotor & Core V Winding Asm, Starter V Winding Asm, 12.0000 sec12.0000 sec

Asm, OD Turn & Generator, Rotor Starter 

Balance Generator, Rotor

$29.69 Tool V Winding Asm, First Fixture 0.0000 sec 0.0000 sec

Starter 

Generator, Rotor

- - - Wind Winding Asm - - -

$28.80 P.-P. Part V Winding Asm, V Winding Bobbin, Starter Gen, V Winding 3.0000 sec 3.0000 sec

Starter Rotor Asm Bobbin, Starter 

Generator, Rotor Gen, Rotor Asm

$28.80 Tool V Winding Injection Molding Machine 0.0000 sec 0.0000 sec

Bobbin, Starter 200-400 Ton

Gen, Rotor Asm

$28.80 Part V Winding V Winding Bobbin, Starter Gen, V Winding 0.0000 sec 3.0760 sec

Bobbin, Starter Rotor Asm, Material Bobbin, Starter 

Gen, Rotor Asm Gen, Rotor Asm, 

Material

- - - Raw Material Req 0.056 lbs from - - -

Cost Sheet

- - - 4 Cavity Mold - - -

- - - Box Size 100mm L x 100mm W x - - -

43mm H

- - - 475 feet - 20 gauge (0.030") - - -

varnished copper wire

- - - Winding is 660 Turns (30W x 22H - - -

Grid)

$29.69 P.-P. Part V Winding Asm, V Wire, Rotor, Starter Gen V Wire, Rotor, 2.0000 sec 2.0000 sec

Starter Starter Gen

Generator, Rotor

$29.69 Operation V Winding Asm, Load Part 3.0000 sec 3.0000 sec

Starter 

Generator, Rotor

$29.69 Tool V Winding Asm, Wire Winding Machine 0.0000 sec 0.0000 sec

Starter 

Generator, Rotor

Design Profit ®

Page 16 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Operation V Winding Asm, Wind Rotor 30.0000 sec30.0000 sec

Starter 

Generator, Rotor

$29.69 Operation V Winding Asm, Unload Part 2.0000 sec 2.0000 sec

Starter 

Generator, Rotor

- - - Secure Leads - - -

$29.69 Fastening V Winding Asm, Twist wires 5.0000 sec 5.0000 sec

Starter 

Generator, Rotor

$29.69 Fastening V Winding Asm, Snap Together 1.0000 sec 1.0000 sec

Starter 

Generator, Rotor

$29.69 Tool V Winding Asm, Hand Tool 3.0000 sec 3.0000 sec

Starter 
Generator, Rotor

$29.69 Operation V Winding Asm, Cutting To Size 1.0000 sec 1.0000 sec

Starter 

Generator, Rotor

$29.69 Operation V Winding Asm, CDI 1.0000 sec 1.0000 sec

Starter 

Generator, Rotor

- - - Tape Winding Asm - - -

$29.69 P.-P. Part V Winding Asm, V Tape, Rotor, Starter Gen, Cloth V Tape, Rotor, 7.0000 sec 7.0000 sec

Starter Type Starter Gen, 

Generator, Rotor Cloth Type

$29.69 Fastening V Winding Asm, Apply Tape 3.0000 sec 3.0000 sec

Starter 

Generator, Rotor

$29.69 Operation V Rotor & Core Align to Base 2.0000 sec 2.0000 sec

Asm, OD Turn & 

Balance

$20.81 P.-P. Part V Rotor & Core V Pole, Starter Gen, Rotor Asm V Pole, Starter 3.0000 sec 3.0000 sec

Asm, OD Turn & Gen, Rotor Asm

Balance

- - - "Washing, Small-Medium Size - - -

and/or Low-Moderate Co

$20.81 Tool V Pole, Starter Washer Turbo Tunnel 0.0000 sec 0.0000 sec

Gen, Rotor Asm

$27.47 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor Wash V Pole, Starter 3.0000 sec 3.0000 sec

Gen, Rotor Asm Gen, Rotor 

Asm-Wash

Design Profit ®

Page 17 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time Labor 

Rate Score

- - - CNC Turning 11" Odd Form 4 - - -

axis Auto Load

$27.47 Tool V Pole, Starter CNC Turning 4 Axis SL-10, Odd 0.0000 sec 0.0000 sec

Gen, Rotor Wash Form

$43.52 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 3.0000 sec 3.0000 sec

Gen, Rotor Wash Machining Gen, Rotor 

Asm-Machining

$43.52 Tool V Pole, Starter Trim Press 0.0000 sec 0.0000 sec

Gen, Rotor 

Machining

$56.87 P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 5.0000 sec 5.0000 sec

Gen, Rotor DeGate Gen, Rotor 

Machining Asm-DeGate

$56.87 Tool V Pole, Starter Sand-core removal 25EZ155-175 0.0000 sec 0.0000 sec

Gen, Rotor 

DeGate

##### P.-P. Part V Pole, Starter V Pole, Starter Gen, Rotor Sand V Pole, Starter 3.0000 sec 3.0000 sec

Gen, Rotor Removal Gen, Rotor 

DeGate Asm-Sand 

Removal

- - - "Mold Making - Sand Casting, - - -

Small-Medium Size and

##### Tool V Pole, Starter Mold Making DISA 240 w/100 m 0.0000 sec 0.0000 sec

Gen, Rotor Sand Cooling Line

Removal
##### Part V Pole, Starter V Pole, Starter Gen, Rotor Sand V Pole, Starter 0.0000 sec 1.0400 sec

Gen, Rotor Sand Removal Gen, Rotor 

Removal Asm-Material

- - - 8 Cavity Mold - - -

- - - Material per casting 3.28 lbs - - -

$0.42 per lb

##### Part V Pole, Starter V Pole, Starter Gen, Rotor V Pole, Starter 0.0000 sec 0.0000 sec

Gen, Rotor Sand Energy Gen, Rotor 

Removal Asm-Energy

##### Part V Pole, Starter V Pole, Starter Gen, Rotor Lost V Pole, Starter 0.0000 sec 0.0000 sec

Gen, Rotor Sand Sand Gen, Rotor 

Removal Asm-Lost Sand

$56.87 Operation V Pole, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Rotor 

DeGate

$56.87 Material Mod. V Pole, Starter Remove Mold Sand No Cores 5.0000 sec 5.0000 sec

Gen, Rotor 

DeGate

Design Profit ®

Page 18 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$56.87 Operation V Pole, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Rotor 

DeGate

$43.52 Operation V Pole, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Rotor 

Machining

$43.52 Operation V Pole, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Rotor 

Machining

$43.52 Material Mod. V Pole, Starter Trim Flash/Gates 3.0000 sec 3.0000 sec

Gen, Rotor 

Machining

$43.52 Operation V Pole, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Rotor 

Machining

$43.52 Operation V Pole, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Rotor 

Machining

$27.47 Operation V Pole, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Rotor Wash

- - - Outer Face - - -

$27.47 Material Mod. V Pole, Starter Turn End Face 60-100mm 6.0000 sec 6.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Wash

$27.47 Material Mod. V Pole, Starter Cut slot 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Part Manipulation 3.0000 sec 3.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Rotor Wash
- - - Inner Face - - -

$27.47 Material Mod. V Pole, Starter Turn End face 1-30mm 2.0000 sec 2.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter CDI 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Material Mod. V Pole, Starter Turn End face 1-30mm 2.0000 sec 2.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Rotor Wash

Design Profit ®

Page 19 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$27.47 Material Mod. V Pole, Starter Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Rotor Wash

$27.47 Operation V Pole, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Rotor Wash

$20.81 Operation V Pole, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Rotor Asm

$20.81 Operation V Pole, Starter Wash Part Medium 5.0000 sec 5.0000 sec

Gen, Rotor Asm

$20.81 Operation V Pole, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Rotor Asm

$29.69 Operation V Rotor & Core Align to Base 2.0000 sec 2.0000 sec

Asm, OD Turn & 

Balance

$29.69 Tool V Rotor & Core V Rotor & Core Press 0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec

Asm, OD Turn & 

Balance

$29.69 Fastening V Rotor & Core Press Together 3.0000 sec 3.0000 sec

Asm, OD Turn & 

Balance

$29.69 Operation V Rotor & Core Unload Part 2.0000 sec 2.0000 sec

Asm, OD Turn & 

Balance

- - - Swedge Poles at Shaft via Small - - -

Area Mandrell

$29.69 Operation V Rotor & Core Load Part 3.0000 sec 3.0000 sec

Asm, OD Turn & 

Balance

$29.69 Tool V Rotor & Core Press 0.0000 sec 0.0000 sec

Asm, OD Turn & 

Balance

$29.69 Fastening V Rotor & Core Press Together 3.0000 sec 3.0000 sec

Asm, OD Turn & 

Balance

$29.69 Operation V Rotor & Core Unload Part 2.0000 sec 2.0000 sec

Asm, OD Turn & 

Balance

- - - Assemble Magnets to Poles - - -

$42.18 Subassembly V Rotor & Core V Magnet Asm, Starter V Magnet Asm, 8.0000 sec 8.0000 sec

Asm, OD Turn & Generator, Rotor Starter 

Balance Generator, Rotor
Design Profit ®

Page 20 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$42.18 Tool V Magnet Asm, First Fixture 0.0000 sec 0.0000 sec

Starter 

Generator, Rotor

- - - Install Stamped Covers onto - - -

Magnets

$42.18 Part V Magnet Asm, V Magnet, Starter Generator, V Magnet, Starter 5.0000 sec 5.0000 sec

Starter Rotor Generator, Rotor

Generator, Rotor

$15.50 P.-P. Part V Magnet Asm, V Magnet Cover, Starter Gen, V Magnet Cover, 10.0000 sec10.0000 sec

Starter Stamping Starter Gen, 

Generator, Rotor Stamping

$15.50 Tool V Magnet Cover, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Starter Gen, 

Stamping

$15.50 Part V Magnet Cover, V Magnet Cover, Starter Gen, V Magnet Cover, 0.0000 sec 0.7000 sec

Starter Gen, Steel Starter Gen, 

Stamping Steel

- - - Blank weight 0.004 lbs - - -

- - - Press Size 60 Ton Progressive - - -

- - - Part Size after stamping (1.3"L x - - -

0.35"w x 0.6"H)

$42.18 Fastening V Magnet Asm, Snap Together 1.0000 sec 1.0000 sec

Starter 

Generator, Rotor

$29.69 Tool V Rotor & Core Insertion Tool 0.0000 sec 0.0000 sec

Asm, OD Turn & 

Balance

$29.69 Operation V Rotor & Core Magnet Asm Insertion 0.5000 sec 0.5000 sec

Asm, OD Turn & 

Balance

$29.69 Operation V Rotor & Core CDI 1.0000 sec 1.0000 sec

Asm, OD Turn & 

Balance

- - - Install Stamped Fans to Rotor - - -

Asm

- - - One on each end - - -

$24.36 P.-P. Part V Rotor & Core V Fan, Rear, Starter Gen, Rotor V Fan, Rear, 0.0000 sec 0.0000 sec

Asm, OD Turn & Asm Starter Gen, 

Balance Rotor Asm

$24.36 Tool V Fan, Rear, Spot Welder 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor Asm

Design Profit ®

Page 21 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time
Rate Score

$15.50 P.-P. Part V Fan, Rear, V Fan, Rear, Starter Gen, Rotor V Fan, Rear, 7.0000 sec 0.7000 sec

Starter Gen, Asm, Steel-welding Starter Gen, 

Rotor Asm Rotor Asm, 

Steel-welding

$15.50 Tool V Fan, Rear, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor Asm, 

Steel-welding

$15.50 Part V Fan, Rear, V Fan, Rear, Starter Gen, Rotor V Fan, Rear, 0.0000 sec 0.7000 sec

Starter Gen, Asm, Steel Starter Gen, 

Rotor Asm, Rotor Asm, Steel

Steel-welding

- - - Blank weight 0.177 lbs - - -

- - - Press Size 60 Ton Progressive - - -

- - - Part Size after stamping (3.4"L x - - -

3.4"w x 0.56"H)

$24.36 Operation V Fan, Rear, Align Clamp 3.0000 sec 3.0000 sec

Starter Gen, 

Rotor Asm

$24.36 Fastening V Fan, Rear, Spot Weld 3.0000 sec 3.0000 sec

Starter Gen, 

Rotor Asm

$24.36 Operation V Fan, Rear, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, 

Rotor Asm

$24.36 Operation V Fan, Rear, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, 

Rotor Asm

$15.50 P.-P. Part V Fan, Rear, V Fan, Front, Starter Gen, Rotor V Fan, Front, 7.0000 sec 7.0000 sec

Starter Gen, Asm Starter Gen, 

Rotor Asm Rotor Asm

$15.50 Tool V Fan, Front, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor Asm

$15.50 Part V Fan, Front, V Fan, Front, V Fan, Front, Starter Gen, Rotor V Fan, Front, Starter Gen, Rotor V Fan, Front, V Fan, Front, 0.0000 sec 0.0000 sec 0.7000 sec 0.7000 sec

Starter Gen, Asm, Steel Starter Gen, 

Rotor Asm Rotor Asm, Steel

- - - Blank weight 0.286 lbs - - -

- - - Press Size 60 Ton Progressive - - -

- - - Part Size after stamping (4.1"L x - - -

4.1"w x 0.43"H)

Design Profit ®

Page 22 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$24.36 Operation V Fan, Rear, Align Clamp 3.0000 sec 3.0000 sec

Starter Gen, 

Rotor Asm

$24.36 Tool V Fan, Rear, Spot Welder 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor Asm

$24.36 Fastening V Fan, Rear, Spot Weld 3.0000 sec 3.0000 sec

Starter Gen, 
Rotor Asm

$24.36 Operation V Fan, Rear, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, 

Rotor Asm

$24.36 Operation V Fan, Rear, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, 

Rotor Asm

$32.17 Operation V Rotor & Core Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$32.17 Operation V Rotor & Core Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - machine assembled stator OD - - -

$32.17 Material Mod. V Rotor & Core Turn OD Med 60-100mm 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$32.17 Operation V Rotor & Core Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

- - - Balancing Operation - - -

$32.17 Operation V Rotor & Core Spin Balance 10.0000 sec10.0000 sec

Asm, Starter 

Generator

$32.17 Operation V Rotor & Core Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$32.17 Material Mod. V Rotor & Core Drill Hole 1-30mm 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$32.17 Operation V Rotor & Core CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

Design Profit ®

Page 23 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$32.17 Material Mod. V Rotor & Core Drill Hole 1-30mm 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

- - - Verify Balancing - - -

$32.17 Operation V Rotor & Core Spin Balance 10.0000 sec10.0000 sec

Asm, Starter 

Generator

$32.17 Operation V Rotor & Core Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$32.17 Operation V Rotor & Core Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$20.90 P.-P. Part V Rotor & Slipring V Bearing Spacer, Starter Gen, V Bearing 5.0000 sec 5.0000 sec

Asm, Starter Front Bearing Spacer, Starter 

Generator Gen, Front 

Bearing
$20.90 Tool V Bearing CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec 0.0000 sec

Spacer, Starter bar

Gen, Front 

Bearing

- - - Includes Bar Feeder - - -

$20.90 Part V Bearing V Bearing Spacer, Starter Gen, V Bearing 0.0000 sec 0.0000 sec

Spacer, Starter Front Bearing, Stee Spacer, Starter 

Gen, Front Gen, Front 

Bearing Bearing, Stee

- - - Bar Stock, 25mm Diam x 9mm H, - - -

0.08 LB

- - - Finished Part, 23mm Diam x - - -

7mm H

$20.90 Material Mod. V Bearing Turn end face 1-30mm 2.0000 sec 2.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

- - - Drill Shaft Hole - - -

$20.90 Operation V Bearing Auto Tool Change 5.0000 sec 5.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

$20.90 Material Mod. V Bearing Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

Design Profit ®

Page 24 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Chamfer ID/Face Intersection - - -

$20.90 Operation V Bearing Auto Tool Change 5.0000 sec 5.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

$20.90 Material Mod. V Bearing Turn End face 1-30mm 2.0000 sec 2.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

- - - Cut Piece from Bar with Parting - - -

Tool 

$20.90 Operation V Bearing Auto Tool Change 5.0000 sec 5.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

$20.90 Material Mod. V Bearing Cut to Length 1.0000 sec 1.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

- - - Grab Turned Piece with 2nd - - -

Chuck Head

$20.90 Operation V Bearing Auto Tool Change 5.0000 sec 5.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

$20.90 Material Mod. V Bearing Turn End face 1-30mm 2.0000 sec 2.0000 sec
Spacer, Starter 

Gen, Front 

Bearing

- - - Chamfer ID/Face Intersection - - -

$20.90 Operation V Bearing Auto Tool Change 5.0000 sec 5.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

$20.90 Material Mod. V Bearing Turn End face 1-30mm 2.0000 sec 2.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

$20.90 Operation V Bearing Unclamp Part 1.0000 sec 1.0000 sec

Spacer, Starter 

Gen, Front 

Bearing

Design Profit ®

Page 25 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Fastening V Rotor & Slipring Slide into Position 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$29.69 Operation V Rotor & Slipring Part Manipulation 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - Install Slipring & Connector - - -

$28.80 P.-P. Part V Rotor & Slipring V Winding to Slipring Connector, V Winding to 4.0000 sec 4.0000 sec

Asm, Starter Starter Gen, Roto Slipring 

Generator Connector, 

Starter Gen, Roto

$28.80 Tool V Winding to Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Slipring ton

Connector, 

Starter Gen, Roto

- - - Over Molded Copper Connectors - - -

$28.80 Part V Winding to V Terminal, Overmold, Starter V Terminal, 3.0000 sec 3.0000 sec

Slipring Gen, Rotor, Copper Overmold, Starter 

Connector, Gen, Rotor, 

Starter Gen, Roto Copper

$28.80 Fastening V Winding to Position Part 1.0000 sec 1.0000 sec

Slipring 

Connector, 

Starter Gen, Roto

$28.80 Part V Winding to V Base, Slipring Connector, V Base, Slipring 0.0000 sec 16.5970 sec

Slipring Starter Gen, Rotor, Ma Connector, 

Connector, Starter Gen, 

Starter Gen, Roto Rotor, Ma

- - - Raw Material Req 0.019 lbs from - - -

Cost Sheet

- - - 4 Cavity Mold - - -

- - - Box Size 40mm L x 26mm W x - - -

13mm H

$29.69 Operation V Rotor & Slipring Align Wire Leads 5.0000 sec 5.0000 sec

Asm, Starter 
Generator

$29.69 Tool V Rotor & Slipring Press 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Press Together 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

Design Profit ®

Page 26 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$43.52 Subassembly V Rotor & Slipring V Slipring Asm, Starter Gen, V Slipring Asm, 5.0000 sec 5.0000 sec

Asm, Starter Rotor Starter Gen, 

Generator Rotor

$43.52 Tool V Slipring Asm, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor

$28.80 P.-P. Part V Slipring Asm, V Slipring Base, Starter Gen, V Slipring Base, 5.0000 sec 5.0000 sec

Starter Gen, Rotor Starter Gen, 

Rotor Rotor

$28.80 Tool V Slipring Base, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Starter Gen, ton

Rotor

$28.80 Part V Slipring Base, V Slipring Base, Starter Gen, V Slipring Base, 0.0000 sec 9.8290 sec

Starter Gen, Rotor, Material Starter Gen, 

Rotor Rotor, Material

- - - Raw Material Req 0.013 lbs from - - -

Cost Sheet

- - - 4 Cavity Mold 4 Cavity Mold - - -

- - - Box Size 14mm L x 14mm W x - - -

22mm H

$29.69 P.-P. Part V Slipring Asm, V Wire, Red, Rotor, Starter Gen V Wire, Red, 7.0000 sec 7.0000 sec

Starter Gen, Rotor, Starter 

Rotor Gen

$29.69 P.-P. Part V Slipring Asm, V Wire, Black, Rotor, Starter Gen V Wire, Black, 7.0000 sec 7.0000 sec

Starter Gen, Rotor, Starter 

Rotor Gen

$43.52 Tool V Slipring Asm, Wire Insulation Stripper 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor

$43.52 Operation V Slipring Asm, Strip Wire Insulation 1.0000 sec 1.0000 sec

Starter Gen, 

Rotor

$43.52 Operation V Slipring Asm, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Rotor

$20.90 P.-P. Part V Slipring Asm, V Slipring Base, Starter Gen, V Slipring, Starter 5.0000 sec 5.0000 sec

Starter Gen, Rotor Gen, Rotor

Rotor

$20.90 Tool V Slipring Base, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec 0.0000 sec

Starter Gen, bar

Rotor

- - - Includes Bar Feeder - - -
Design Profit ®

Page 27 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$20.90 Part V Slipring Base, V Slipring, Starter Gen, Rotor, V Slipring, Starter 0.0000 sec 0.0000 sec

Starter Gen, Copper Gen, Rotor, 

Rotor Copper

- - - Tube Stock, 18.3mm Diam x - - -

10.3mm H, 0.02 LB

- - - Finished Part, 16.3mm Diam x - - -

8.4mm H

$20.90 Material Mod. V Slipring Base, Turn end face 1-30mm 2.0000 sec 2.0000 sec

Starter Gen, 

Rotor

$20.90 Operation V Slipring Base, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Rotor

$20.90 Material Mod. V Slipring Base, Turn OD 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, 

Rotor

$20.90 Operation V Slipring Base, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, 

Rotor

$20.90 Material Mod. V Slipring Base, Cut to Length 1.0000 sec 1.0000 sec

Starter Gen, 

Rotor

$43.52 Tool V Slipring Asm, Press 0.0000 sec 0.0000 sec

Starter Gen, 

Rotor

$43.52 Fastening Fastening V Slipring Asm, V Slipring Asm, Press Together Press Together 3.0000 sec 3.0000 sec 3.0000 sec 3.0000 sec

Starter Gen, 

Rotor

$29.69 Operation V Rotor & Slipring Align Wire Leads 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$29.69 Tool V Rotor & Slipring Press 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Press Together 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - Crimp & Solder Leads - - -

$29.69 Multitouch V Rotor & Slipring Regrab Winding & Slipring Lead Regrab Winding 11.0000 sec11.0000 sec

Asm, Starter Lead

Generator

Design Profit ®

Page 28 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time
Rate Score

$29.69 Tool V Rotor & Slipring Crimping Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Crimp Connector 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$29.69 Tool V Rotor & Slipring Soldering Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Solder terminals in place 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$29.69 Operation V Rotor & Slipring Part Manipulation 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$29.69 Multitouch V Rotor & Slipring Regrab Winding & Slipring Lead Regrab Winding 11.0000 sec11.0000 sec

Asm, Starter Lead

Generator

$29.69 Tool V Rotor & Slipring Crimping Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Crimp Connector 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$29.69 Tool V Rotor & Slipring Soldering Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Solder terminals in place 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$29.69 Operation V Rotor & Slipring CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

- - - Install Bearing, Retainer & Nut - - -

- - - NSK 6003DG8B 17mm ID, 35mm NSK 6003DG8B 17mm ID, 35mm - - -

OD, 10mm W

$0.00 Subassembly V Rotor & Slipring V Bearing, Starter Gen, Rotor V Bearing, Starter 5.0000 sec 5.0000 sec

Asm, Starter Rear Gen, Rotor Rear

Generator

$15.50 P.-P. Part V Rotor & Slipring V Bearing Retainer, Starter Gen, V Bearing 5.0000 sec 5.0000 sec

Asm, Starter Rear Bearing Retainer, Starter 

Generator Gen, Rear 

Bearing

Design Profit ®

Page 29 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$15.50 Tool V Bearing Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Retainer, Starter 

Gen, Rear 

Bearing

$15.50 Part V Bearing V Bearing Retainer, Starter Gen, V Bearing 0.0000 sec 0.7000 sec

Retainer, Starter Material Retainer, Starter 

Gen, Rear Gen, Material

Bearing
- - - Blank weight 0.287 lbs - - -

- - - Press Size 25 Ton Progressive - - -

- - - Part Size after stamping (0.95" - - -

Dia x .0.10" Thk)

$29.69 Tool V Rotor & Slipring Press 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Press Together 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$29.69 Part V Rotor & Slipring V Nut, Starter Gen, M6 V Nut, Starter 5.0000 sec 5.0000 sec

Asm, Starter Gen, M6

Generator

$29.69 Tool V Rotor & Slipring Power Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Power Screw 4.0000 sec 4.0000 sec

Asm, Starter 

Generator

- - - Load into Varnish Machine - - -

$29.69 Operation V Rotor & Slipring Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$29.69 Tool V Rotor & Slipring Varnish Machine 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Trickle Varnish 30.0000 sec30.0000 sec

Asm, Starter 

Generator

$29.69 Operation V Rotor & Slipring Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

- - - Test Rotor Assembly - - -

Design Profit ®

Page 30 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Operation V Rotor & Slipring Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$29.69 Inspect V Rotor & Slipring Test Rotor Assembly 30.0000 sec30.0000 sec

Asm, Starter 

Generator

$29.69 Operation V Rotor & Slipring Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

- - - Paint Rotor OD & Leads - - -

$29.69 Operation V Rotor & Slipring Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$29.69 Operation V Rotor & Slipring Mask Part - Complex 15.0000 sec15.0000 sec

Asm, Starter 

Generator

$29.69 Tool V Rotor & Slipring Paint Machine 0.0000 sec 0.0000 sec
Asm, Starter 

Generator

$29.69 Fastening V Rotor & Slipring Apply Paint 15.0000 sec15.0000 sec

Asm, Starter 

Generator

$29.69 Operation V Rotor & Slipring Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$29.69 Tool V Starter Press 0.0000 sec 0.0000 sec

Generator

$29.69 Fastening V Starter Press Together 3.0000 sec 3.0000 sec

Generator

$0.00 Subassembly V Starter V Stator Asm, Starter Generator V Stator Asm, 8.0000 sec 8.0000 sec

Generator Starter Generator

$0.00 Tool V Stator Asm, First Fixture 0.0000 sec 0.0000 sec

Starter Generator

$28.18 Subassembly V Stator Asm, V Stator Core Asm, Starter V Stator Core 4.0000 sec 4.0000 sec

Starter Generator Generator Asm, Starter 

Generator

$28.18 Tool V Stator Core CNC TL-15 2 Axis Twin Spindle 0.0000 sec 0.0000 sec

Asm, Starter Lathe - Auto Load

Generator

$20.81 Subassembly V Stator Core V Stator Core Asm, Starter Gen, V Stator Core 4.0000 sec 4.0000 sec

Asm, Starter Stacked Asm, Starter 

Generator Gen, Stacked

Design Profit ®

Page 31 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$20.81 Tool V Stator Core V Stator Core First Fixture First Fixture 0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec

Asm, Starter 

Gen, Stacked

- - - 105 Plates, 0.014" thick - - -

$15.50 P.-P. Part V Stator Core V Stator Core Plate, Starter Gen, V Stator Core 4.0000 sec 4.0000 sec

Asm, Starter Stamped Plate, Starter 

Gen, Stacked Gen, Stamped

$15.50 Tool V Stator Core Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Plate, Starter 

Gen, Stamped

$15.50 Part V Stator Core V Stator Core Plate, Starter Gen, V Stator Core 0.0000 sec 0.6000 sec

Plate, Starter Steel Plate, Starter 

Gen, Stamped Gen, Steel

- - - Blank weight 0.133 lbs - - -

- - - Press Size 25 Ton Progressive - - -

- - - Part Size after stamping (5.75" - - -

Dia x .014" Thk)

$20.81 Tool V Stator Core Special Tool 0.0000 sec 0.0000 sec

Asm, Starter 

Gen, Stacked

$20.81 Operation V Stator Core Lock stack to mandrel 3.0000 sec 3.0000 sec

Asm, Starter 

Gen, Stacked

$20.81 Operation V Stator Core Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Gen, Stacked
$28.18 Operation V Stator Core Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$28.18 Material Mod. V Stator Core Cut Groove Large 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Stator Core Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$28.18 Tool V Stator Core Special Tool 0.0000 sec 0.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Stator Core Remove Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

- - - Auto insert 48 cavity insulators - - -

Design Profit ®

Page 32 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 P.-P. Part V Stator Asm, V Insulator, Cavity, Starter Gen V Insulator, 2.0000 sec 2.0000 sec

Starter Generator Cavity, Starter 

Gen

$0.00 Tool V Stator Asm, Insertion Tool 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Insulator Insertion 0.5000 sec 0.5000 sec

Starter Generator

- - - 8 pole, 9 winds per pole, 3 - - -

phases (24 poles)

- - - 129 feet - 14 gauge (0.066") 129 feet - 14 gauge (0.066") - - -

varnished copper wire

$0.00 Operation V Stator Asm, Load Part 3.0000 sec 3.0000 sec

Starter Generator

$29.69 P.-P. Part V Stator Asm, V Wire, Stator, Starter Gen V Wire, Stator, 2.0000 sec 2.0000 sec

Starter Generator Starter Gen

$0.00 Tool V Stator Asm, Wire Winding Machine 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Wind Stator 30.0000 sec30.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Generator

- - - Auto insert 48 closeout insulators - - -

$29.69 P.-P. Part V Stator Asm, V Insulator, Closeout, Starter Gen V Insulator, 2.0000 sec 2.0000 sec

Starter Generator Closeout, Starter 

Gen

$0.00 Tool V Stator Asm, Insertion Tool 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Insulator Insertion 0.5000 sec 0.5000 sec

Starter Generator

- - - Install 3 terminals - - -

$0.00 Tool V Stator Asm, Wire Insulation Stripper 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Strip Wire Insulation 1.0000 sec 1.0000 sec

Starter Generator

$0.00 Multitouch V Stator Asm, Regrab 3 Wire Leads Regrab Wire 5.0000 sec 5.0000 sec
Starter Generator Leads

$0.00 Part V Stator Asm, V Insulator Sleeve, Starter Gen, V Insulator 5.0000 sec 5.0000 sec

Starter Generator Stator Asm Sleeve, Starter 

Gen, Stator Asm

$0.00 Part V Stator Asm, V Terminal, Starter Gen, Stator V Terminal, 5.0000 sec 5.0000 sec

Starter Generator Asm Starter Gen, 

Stator Asm

Design Profit ®

Page 33 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Stator Asm, Crimping Tool 4.0000 sec 4.0000 sec

Starter Generator

$0.00 Fastening V Stator Asm, Crimp Connector, Large 4.0000 sec 4.0000 sec

Starter Generator

- - - Strip, Twist & Solder 9 Common - - -

Stator Leads

$0.00 Tool V Stator Asm, Wire Insulation Stripper 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Strip Wire Insulation 1.0000 sec 1.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Wire Twisting Tool 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Multitouch V Stator Asm, Regrab Wire Leads Regrab Wire 3.0000 sec 3.0000 sec

Starter Generator Leads

$0.00 Fastening V Stator Asm, Twist wires 5.0000 sec 5.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Soldering Tool 4.0000 sec 4.0000 sec

Starter Generator

$0.00 Fastening Solder Leads 5.0000 sec 5.0000 sec

Starter Generator

$0.00 Fastening V Stator Asm, Solder Leads 5.0000 sec 5.0000 sec

Starter Generator

- - - Install Insulator Sleeve Over - - -

Solder Joint

$0.00 Part V Stator Asm, V Insulator Sleeve, Stator Asm, V Insulator 5.0000 sec 5.0000 sec

Starter Generator Starter Gen, Large Sleeve, Stator 

Asm, Starter 

Gen, Large

$0.00 Fastening V Stator Asm, Push In Place 2.0000 sec 2.0000 sec

Starter Generator

- - - Install Temp Sensor - - -

$29.69 Subassembly V Stator Asm, V Temp Sensor Asm, Starter V Temp Sensor 8.0000 sec 8.0000 sec

Starter Generator Gen, Stator Asm, Starter 

Gen, Stator

$29.69 Tool V Temp Sensor First Fixture 0.0000 sec 0.0000 sec

Asm, Starter 

Gen, Stator

- - - Attach Eylet Terminals - - -

$0.00 Subassembly V Temp Sensor V Temp Sensor Wire, Starter V Temp Sensor 3.0000 sec 3.0000 sec

Asm, Starter Gen, Stator Asm Wire, Starter 

Gen, Stator Gen, Stator Asm

$29.69 Tool V Temp Sensor Wire Insulation Stripper 0.0000 sec 0.0000 sec

Asm, Starter 

Gen, Stator

Design Profit ®
Page 34 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Operation V Temp Sensor Strip Wire Insulation 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Operation V Temp Sensor CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Part V Temp Sensor V Eyelet Terminal, Starter Gen, V Eyelet 7.0000 sec 7.0000 sec

Asm, Starter Stator Temp Sensor Terminal, Starter 

Gen, Stator Gen, Stator Temp 

Sensor

$29.69 Tool V Temp Sensor Crimping Tool 4.0000 sec 4.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Fastening V Temp Sensor Crimp Connector 3.0000 sec 3.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Operation V Temp Sensor CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

- - - Heat Shrink Tube - - -

$29.69 Part V Temp Sensor V Heat Shrink Tube, Starter Gen, V Heat Shrink 7.0000 sec 7.0000 sec

Asm, Starter Stator Temp Senso Tube, Starter 

Gen, Stator Gen, Stator Temp 

Senso

$29.69 Tool V Temp Sensor Heat Gun 2.0000 sec 2.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Fastening Fastening V Temp Sensor V Temp Sensor Heat shrink tube Heat shrink tube 5.0000 sec 5.0000 sec 5.0000 sec 5.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Operation V Temp Sensor CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

- - - Attach Temp Sensor & Insulate - - -

Connections

$29.69 Part V Temp Sensor V Insulator Sleeve, Starter Gen, V Insulator 5.0000 sec 5.0000 sec

Asm, Starter Stator Asm Sleeve, Starter 

Gen, Stator Gen, Stator Asm

$29.69 Subassembly V Temp Sensor V Thermocouple, Starter Gen, V Thermocouple, 8.0000 sec 8.0000 sec

Asm, Starter Stator Asm Starter Gen, 

Gen, Stator Stator Asm

Design Profit ®

Page 35 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score
$29.69 Tool V Thermocouple, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Stator Asm

$29.69 Subassembly V Thermocouple, V Thermocouple Leads, Starter V Thermocouple 4.0000 sec 4.0000 sec

Starter Gen, Gen, Stator Asm Leads, Starter 

Stator Asm Gen, Stator Asm

$29.69 Tool V Thermocouple, Wire Insulation Stripper 0.0000 sec 0.0000 sec

Starter Gen, 

Stator Asm

$29.69 Operation V Thermocouple, Strip Wire Insulation 1.0000 sec 1.0000 sec

Starter Gen, 

Stator Asm

$29.69 Operation V Thermocouple, CDI 1.0000 sec 1.0000 sec

Starter Gen, 

Stator Asm

$29.69 Multitouch V Thermocouple, Regrab Wire Leads Regrab Wire 3.0000 sec 3.0000 sec

Starter Gen, Leads

Stator Asm

$29.69 Fastening V Thermocouple, Twist wires 5.0000 sec 5.0000 sec

Starter Gen, 

Stator Asm

$29.69 Tool V Thermocouple, Soldering Fixture 2.0000 sec 2.0000 sec

Starter Gen, 

Stator Asm

$29.69 Fastening V Thermocouple, Solder Leads 5.0000 sec 5.0000 sec

Starter Gen, 

Stator Asm

$29.69 Part V Thermocouple, V Heat Shrink Tube, Starter Gen, V Heat Shrink 7.0000 sec 7.0000 sec

Starter Gen, Stator Temp Senso Tube, Starter 

Stator Asm Gen, Stator Temp 

Sen-1

$29.69 Tool V Thermocouple, Heat Gun 2.0000 sec 2.0000 sec

Starter Gen, 

Stator Asm

$29.69 Fastening V Thermocouple, Heat shrink tube 5.0000 sec 5.0000 sec

Starter Gen, 

Stator Asm

$29.69 Multitouch V Temp Sensor Regrab Wire Leads Regrab Wire 3.0000 sec 3.0000 sec

Asm, Starter Leads

Gen, Stator

$29.69 Fastening V Temp Sensor Twist wires 5.0000 sec 5.0000 sec

Asm, Starter 

Gen, Stator

Design Profit ®

Page 36 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Tool V Temp Sensor Soldering Fixture 2.0000 sec 2.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Fastening V Temp Sensor Solder Leads 5.0000 sec 5.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Part V Temp Sensor V Heat Shrink Tube, Weather V Heat Shrink 7.0000 sec 7.0000 sec

Asm, Starter Pack, Stator Temp Sens Tube, Weather 

Gen, Stator Pack, Stator 
Temp Sen

$29.69 Tool V Temp Sensor Heat Gun 2.0000 sec 2.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Fastening V Temp Sensor Heat shrink tube 5.0000 sec 5.0000 sec

Asm, Starter 

Gen, Stator

$29.69 Multitouch V Temp Sensor Insulator Sleeve, Regrab V Insulator 7.0000 sec 7.0000 sec

Asm, Starter Sleeve, Regrab

Gen, Stator

$29.69 Fastening V Temp Sensor Slide into Position 1.0000 sec 1.0000 sec

Asm, Starter 

Gen, Stator

- - - Tie down Leads - - -

$0.00 Part V Stator Asm, V Insulator String, Starter Gen, V Insulator String, 14.0000 sec14.0000 sec

Starter Generator Stator Asm Starter Gen, 

Stator Asm

$0.00 Operation V Stator Asm, Tie strings 5.0000 sec 5.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, CDI 1.0000 sec 1.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Hand Tool 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Trim strings 1.0000 sec 1.0000 sec

Starter Generator

- - - Load into Varnish Machine - - -

$0.00 Operation V Stator Asm, Load Part 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Varnish Machine 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Fastening V Stator Asm, Trickle Varnish 30.0000 sec30.0000 sec

Starter Generator

Design Profit ®

Page 37 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Generator

- - - Test Stator Assembly - - -

$0.00 Operation V Stator Asm, Load Part 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Inspect V Stator Asm, Test Stator Assembly 30.0000 sec30.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Generator

- - - Paint Stator ID & Leads - - -

$0.00 Operation V Stator Asm, Load Part 3.0000 sec 3.0000 sec

Starter Generator

$0.00 Operation V Stator Asm, Mask Part - Complex 15.0000 sec15.0000 sec

Starter Generator

$0.00 Tool V Stator Asm, Paint Machine 0.0000 sec 0.0000 sec

Starter Generator

$0.00 Fastening V Stator Asm, Apply Paint 15.0000 sec15.0000 sec
Starter Generator

$0.00 Operation V Stator Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Generator

$29.69 Operation V Starter Align to Housing 2.0000 sec 2.0000 sec

Generator

$10.75 P.-P. Part V Starter V Housing, Starter Gen, Rear V Housing, 5.0000 sec 5.0000 sec

Generator Starter Gen, Rear

- - - Wash - - -

- - - Tim Shaw - - -

$10.75 Tool V Housing, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, Rear

$41.20 P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 3.0000 sec 3.0000 sec

Starter Gen, Rear Starter Gen, 

Washed

- - - "CNC Horz Mach, Auto Sml Size - - -

and/or Low Complex

- - - Tim Shaw - - -

$41.20 Tool V Housing, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec

Starter Gen, Rear Machine

$43.52 P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec 0.0000 sec

Starter Gen, Rear Starter Gen, 

Machined

- - - Trim - - -

- - - Tim Shaw - - -

Design Profit ®

Page 38 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$43.52 Tool V Housing, V Housing, First Fixture First Fixture 0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec

Starter Gen, Rear

##### P.-P. Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec 8.0100 sec

Starter Gen, Rear Starter Gen, Trim

- - - "Aluminum Diecasting, - - -

Medium-Large Size and/or Mod

- - - Tim Shaw - - -

##### Tool V Housing, Die Casting 1800-2600 ton 0.0000 sec 0.0000 sec

Starter Gen, Rear

##### Part V Housing, V Housing, Starter Gen, Rear V Housing, 0.0000 sec 9.8300 sec

Starter Gen, Rear Starter Gen, Die 

Cast

- - - Raw Material Req 1.717 lbs from - - -

Cost Sheet

- - - 6 Cavity Mold - - -

- - - Box Size 203.2mm L x 165.1mm - - -

W x 114.3mm H

- - - Cast in Place Sleeve - - -

##### Part V Housing, V Sleeve Bearing Overmolded V Sleeve Bearing 3.0000 sec 3.0000 sec

Starter Gen, Rear Overmolded

##### Fastening V Housing, Set In Place 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Mill housing surface - - -

$41.20 Material Mod. V Housing, Mill Face 2.0000 sec 2.0000 sec
Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Mill bearing pocket face - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Bore & chamfer bearing pocket - - -

$41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Bore stator dia. - - -

Design Profit ®

Page 39 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Material Mod. V Housing, Bore Hole 100-150mm dia 4.0000 sec 4.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Bore & chamfer hsg dia. - - -

$41.20 Material Mod. V Housing, Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill 6 holes - - -

$41.20 Material Mod. Material Mod. V Housing, V Housing, Drill Hole 1-30mm Drill Hole 1-30mm 1.0000 sec 1.0000 sec 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill mounting hole - - -

$41.20 Material Mod. V Housing, Drill Hole 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Flip housing 90 degrees - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Mill bolt hole surface - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill bolt hole - - -

$41.20 Material Mod. V Housing, Drill & Chamfer Hole 30-60mm 2.0000 sec 2.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear
- - - Rotate housing - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

Design Profit ®

Page 40 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Mill outside term block mntg - - -

surfaces

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Flip housing 90 degrees - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Machine housing O.D. - - -

$41.20 Material Mod. V Housing, Machine OD of unused area 4.0000 sec 4.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Spot face 3 mntg surface Spot face 3 mntg surface - - -

$41.20 Material Mod. V Housing, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill & tap 6 holes - - -

$41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Flip housing 90 degrees - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Spot face 2 mntg holes - - -

Design Profit ®

Page 41 of #

Copyright 2005© Munro & Associates, Inc.
V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Material Mod. V Housing, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Mill inside term block mntg - - -

surfaces

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill term block mntg holes - - -

$41.20 Material Mod. V Housing, Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Auto Tool Change 5.0000 sec 5.0000 sec

Starter Gen, Rear

- - - Drill & tap 3 holes - - -

$41.20 Material Mod. V Housing, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, CDI 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

- - - Rotate housing - - -

$41.20 Operation V Housing, Part Manipulation 3.0000 sec 3.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Clamp Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

- - - Mill bolt hole surface - - -

$41.20 Material Mod. V Housing, Milled face 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unclamp Part 1.0000 sec 1.0000 sec

Starter Gen, Rear

$41.20 Operation V Housing, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, Rear

$10.75 Operation V Housing, Load Part 3.0000 sec 3.0000 sec

Starter Gen, Rear

Design Profit ®

Page 42 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$10.75 Operation V Housing, Wash Part Medium 5.0000 sec 5.0000 sec

Starter Gen, Rear

$10.75 Operation V Housing, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, Rear
$29.69 Multitouch V Starter Regrab Wire Eyelet & Thread Regrab Wire 9.0000 sec 9.0000 sec

Generator Thru Grommet Eyelet & Thread 

Thru Grommet

$29.69 Tool V Starter Press 0.0000 sec 0.0000 sec

Generator

$29.69 Fastening V Starter Press Together 3.0000 sec 3.0000 sec

Generator

$29.69 Part V Starter V Bolt, Starter Gen, M5 x 80 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 80

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$16.39 P.-P. Part V Starter V Boot, Starter Generator, 3 V Boot, Starter 7.0000 sec 7.0000 sec

Generator Phase Terminal Generator, 3 

Phase Terminal

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$16.39 Tool V Boot, Starter Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Generator, 3 ton

Phase Terminal

$16.39 Part V Boot, Starter V Boot, Starter Generator, 3 V Boot, Starter 0.0000 sec 11.4800 sec

Generator, 3 Phase Terminal Generator, 3 

Phase Terminal Phase 

Terminal-Materi

- - - Raw Material Req 0.027 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 25mm L x 25mm W x - - -

20mm H

$29.69 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

$35.51 Subassembly V Starter V Terminal Block Asm, Starter V Terminal Block 9.0000 sec 9.0000 sec

Generator Generator, 3 Phase T Asm, Starter 

Generator, 3 

Phase T

Design Profit ®

Page 43 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$35.51 Tool V Terminal Block Press 0.0000 sec 0.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$28.80 Subassembly V Terminal Block V Terminal Block Asm, Starter V Terminal Block 5.0000 sec 5.0000 sec

Asm, Starter Generator, 3 Phase T Asm, Starter 

Generator, 3 Generator, 3 

Phase T Phase-P

- - - "Injection Molding, Small-Medium - - -

Size and/or Low-M

$28.80 Tool V Terminal Block Injection Molding Machine 0.0000 sec 0.0000 sec

Asm, Starter 200-400 Ton

Generator, 3 
Phase T

- - - WEIGHT W/O BRASS INSERTS - - -

$28.80 Part V Terminal Block V Terminal Block Asm, Starter V Terminal Block 0.0000 sec 14.1720 sec

Asm, Starter Generator, 3 Phase T Asm, Starter 

Generator, 3 Generator, 3 

Phase T Phase-M

- - - Raw Material Req 0.528 lbs from - - -

Cost Sheet

- - - 6 Cavity Mold - - -

- - - Box Size 121mm L x 82mm W x - - -

45mm H

$35.51 Operation V Terminal Block Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$35.51 Operation V Terminal Block Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$35.51 Part V Terminal Block V Brass Threaded Insert Small V Brass 6.0000 sec 6.0000 sec

Asm, Starter Threaded Insert 

Generator, 3 Small

Phase T

$35.51 Part V Terminal Block V Brass Threaded Insert Large V Brass 6.0000 sec 6.0000 sec

Asm, Starter Threaded Insert 

Generator, 3 Large

Phase T

Design Profit ®

Page 44 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$35.51 Operation V Terminal Block Part Manipulation 3.0000 sec 3.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$35.51 Operation V Terminal Block CDI 1.0000 sec 1.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$35.51 Fastening V Terminal Block Press Together 3.0000 sec 3.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$35.51 Operation V Terminal Block Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

Generator, 3 

Phase T

$29.69 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$29.69 Part V Starter V Bolt, Starter Gen, M6 x 18 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M6 x 18

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator
$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$29.69 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$16.39 P.-P. Part V Starter V Grommet, Starter Generator, V Grommet, 8.0000 sec 8.0000 sec

Generator Internal Regulator W Starter 

Generator, 

Internal Regulator 

W

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$16.39 Tool V Grommet, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Starter ton

Generator, 

Internal Regulator 

W

$16.39 Part V Grommet, V Grommet, Starter Generator, V Grommet, 0.0000 sec 0.7850 sec

Starter Internal Regulator W Starter 

Generator, Generator, 

Internal Regulator Internal 

W Regulator-M

Design Profit ®

Page 45 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Raw Material Req 0.01 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 33mm L x 14mm W x - - -

11mm H

$29.69 Multitouch V Starter Regrab Wire Eyelet & Thread Regrab Wire 9.0000 sec 9.0000 sec

Generator Thru Grommet Eyelet & Thread 

Thru Grommet

$29.69 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

$29.69 Part V Starter V Base Gasket, Starter V Base Gasket, 6.0000 sec 6.0000 sec

Generator Generator, Internal Regulat Starter 

Generator, 

Internal Regulat

$29.69 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

$35.51 Subassembly V Starter V Internal Regulator Asm, Starter V Internal 9.0000 sec 9.0000 sec

Generator Generator Regulator Asm, 

Starter Generator

$35.51 Tool V Internal First Fixture 0.0000 sec 0.0000 sec

Regulator Asm, 

Starter Generator

- - - ASSEMBLE & SOLDER - - -

BRUSHES

$35.51 Subassembly V Internal V Internal Regulator Asm, Starter V Internal 6.0000 sec 6.0000 sec

Regulator Asm, Generator Regulator Asm, 

Starter Generator Starter 

Generator-Solder

$35.51 Tool V Internal Press 0.0000 sec 0.0000 sec

Regulator Asm, 

Starter Generator
- - - Crush Sleeve Installation - - -

$28.80 Subassembly V Internal V Internal Regulator Asm, Starter V Internal 6.0000 sec 6.0000 sec

Regulator Asm, Generator Regulator Asm, 

Starter Generator Starter 

Generator-Mold

- - - "Injection Molding, Small-Medium - - -

Size and/or Low-M

$28.80 Tool V Internal Injection Molding Machine 0.0000 sec 0.0000 sec

Regulator Asm, 200-400 Ton

Starter Generator

Design Profit ®

Page 46 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.80 Part V Internal V Internal Regulator Asm, Starter V Internal 0.0000 sec 1.7480 sec

Regulator Asm, Generator Regulator Asm, 

Starter Generator Starter 

Generator-Materi

$28.80 Part V Internal V 4 Pin Terminal Strip V 4 Pin Terminal 3.0000 sec 3.0000 sec

Regulator Asm, Strip

Starter Generator

$28.80 Fastening V Internal Set In Place 1.0000 sec 1.0000 sec

Regulator Asm, 

Starter Generator

- - - Raw Material Req 0.1 lbs from - - -

Cost Sheet

- - - 6 Cavity Mold - - -

- - - Box Size 123mm L x 73mm W Box Size 123mm L x 73mm W x - - -

26mm H

$35.51 Operation V Internal Load Part 3.0000 sec 3.0000 sec

Regulator Asm, 

Starter Generator

$35.51 Operation V Internal Clamp Part 3.0000 sec 3.0000 sec

Regulator Asm, 

Starter Generator

$35.51 Part V Internal V Anti-Crush Sleeve PEB mid V Anti-Crush 0.0000 sec 0.0000 sec

Regulator Asm, housing Sleeve PEB mid 

Starter Generator housing

$35.51 Fastening V Internal Press Together 3.0000 sec 3.0000 sec

Regulator Asm, 

Starter Generator

$35.51 Operation V Internal Unclamp Part 1.0000 sec 1.0000 sec

Regulator Asm, 

Starter Generator

$35.51 Part V Internal V Brush Spring V Brush Spring 6.0000 sec 6.0000 sec

Regulator Asm, 

Starter Generator

$35.51 Operation V Internal Set In Place 1.0000 sec 1.0000 sec

Regulator Asm, 

Starter Generator

$0.00 Subassembly V Internal V Regulator Brush Asm. V Regulator 7.0000 sec 7.0000 sec

Regulator Asm, Brush Asm.

Starter Generator

- - - REVISIT TO MAKE SURE IT IS - - -
CORRECT

$0.00 Tool V Regulator First Fixture 0.0000 sec 0.0000 sec

Brush Asm.

Design Profit ®

Page 47 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Part V Regulator V Regulator Brush V Regulator 7.0000 sec 7.0000 sec

Brush Asm. Brush

$0.00 Part V Regulator V Copper Wire - Brushes V Copper Wire - 6.0000 sec 6.0000 sec

Brush Asm. Brushes

$35.51 Operation V Internal Set In Place 1.0000 sec 1.0000 sec

Regulator Asm, 

Starter Generator

$35.51 Tool V Internal Soldering Tool 4.0000 sec 4.0000 sec

Regulator Asm, 

Starter Generator

$35.51 Fastening V Internal Solder Leads 5.0000 sec 5.0000 sec

Regulator Asm, 

Starter Generator

$29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$16.39 P.-P. Part V Starter V Brush Cover, Starter V Brush Cover, 7.0000 sec 7.0000 sec

Generator Generator, Internal Regulat Starter 

Generator, 

Internal Regulat

$16.39 Tool V Brush Cover, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Starter ton

Generator, 

Internal Regulat

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$16.39 Part V Brush Cover, V Brush Cover, Starter V Brush Cover, 0.0000 sec 1.5770 sec

Starter Generator, Internal Regulat Starter 

Generator, Generator, 

Internal Regulat Internal Regul-1

- - - Raw Material Req 0.027 lbs from - - -

Cost Sheet

- - - 12 Cavity Mold - - -

- - - Box Size 20mm L x 20mm W x - - -

43mm H

$29.69 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

Design Profit ®

Page 48 of #

Copyright 2005© Munro & Associates, Inc.
V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Part V Starter V Dust Seal, Starter Generator, V Dust Seal, 10.0000 sec10.0000 sec

Generator Internal Regulator Starter 

Generator, 

Internal Regulator

$29.69 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

$29.69 Multitouch V Starter Regrab Wire Eyelet & Position Regrab Wire 9.0000 sec 9.0000 sec

Generator Eyelet & Thread 

Thru Grommet

$29.69 Part V Starter V Bolt, Starter Gen, M4 x 8 V Bolt, Starter 7.0000 sec 7.0000 sec

Generator Gen, M4 x 8

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$10.75 P.-P. Part V Starter V Cover, Starter Gen, Internal V Cover, Starter 5.0000 sec 5.0000 sec

Generator Regulator Gen, Internal 

Regulator

- - - Wash - - -

- - - Tim Shaw - - -

$10.75 Tool V Cover, Starter First Fixture 0.0000 sec 0.0000 sec

Gen, Internal 

Regulator

$41.20 P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 3.0000 sec 3.0000 sec

Gen, Internal Regulator Gen, Internal 

Regulator RegulatorWashed

- - - "CNC Horz Mach, Auto Sml Size - - -

and/or Low Complex

- - - Tim Shaw - - -

$41.20 Tool V Cover, Starter V Cover, Starter EC-300-AL Horizontal CNC EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec

Gen, Internal Machine

Regulator

$43.52 P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec 0.0000 sec

Gen, Internal Regulator Gen, Internal 

Regulator RegulatorMachined

- - - Trim - - -

- - - Tim Shaw - - -

$43.52 Tool V Cover, Starter First Fixture 0.0000 sec 0.0000 sec

Gen, Internal 

Regulator

Design Profit ®

Page 49 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

##### P.-P. Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec 7.5800 sec

Gen, Internal Regulator Gen, Internal 

Regulator RegulatorTrimmed

- - - "Aluminum Diecasting, Medium - - -
Size and/or Moderate 

##### Tool V Cover, Starter Die Casting 1000-1800 ton 0.0000 sec 0.0000 sec

Gen, Internal 

Regulator

##### Part V Cover, Starter V Cover, Starter Gen, Internal V Cover, Starter 0.0000 sec 9.4700 sec

Gen, Internal Regulator Gen, Internal 

Regulator Regulator-Die 

Cast

- - - Raw Material Req .769 lbs from - - -

Cost Sheet

- - - 6 Cavity Mold - - -

- - - Box Size 181mm L x 127mm W x - - -

47.6mm H

$41.20 Operation V Cover, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

- - - Mill housing surface - - -

$41.20 Material Mod. V Cover, Starter Mill Face 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter CDI 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

- - - Bore & chamfer stator dia. - - -

$41.20 Material Mod. V Cover, Starter Bore Hole 100-150mm dia 4.0000 sec 4.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

- - - Flip housing 90 degrees - - -

$41.20 Operation V Cover, Starter Part Manipulation 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

Design Profit ®

Page 50 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Cover, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

- - - Mill bearing retainer surface - - -

$41.20 Material Mod. V Cover, Starter Mill Face 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

- - - Bore & chamfer bearing pocket - - -

$41.20 Material Mod. V Cover, Starter Bore Hole & Chamfer 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator
$41.20 Operation V Cover, Starter Auto Tool Change 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

- - - Drill & tap 8 holes - - -

$41.20 Material Mod. V Cover, Starter Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter CDI 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

- - - Flip housing 90 degrees - - -

$41.20 Operation V Cover, Starter Part Manipulation 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Clamp Part 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

$41.20 Material Mod. V Cover, Starter Drill Hole 1-30mm 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

$41.20 Operation V Cover, Starter Unclamp Part 1.0000 sec 1.0000 sec

Gen, Internal 

Regulator

Design Profit ®

Page 51 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Cover, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

$10.75 Operation V Cover, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Internal 

Regulator

$10.75 Operation V Cover, Starter Wash Part Medium 5.0000 sec 5.0000 sec

Gen, Internal 

Regulator

$10.75 Operation V Cover, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Internal 

Regulator

$29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$29.69 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$16.39 P.-P. Part V Starter V Duckbill Breather, Starter Gen, V Duckbill 9.0000 sec 9.0000 sec

Generator Internal Reg Cov Breather, Starter 

Gen, Internal Reg 
Cov

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$16.39 Tool V Duckbill Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Breather, Starter ton

Gen, Internal Reg 

Cov

$16.39 Part V Duckbill V Duckbill Breather, Starter Gen, V Duckbill 0.0000 sec 0.3680 sec

Breather, Starter Internal Reg Cov Breather, Starter 

Gen, Internal Reg Gen, Internal Reg 

Cov C-M

- - - Raw Material Req 0.003 lbs from - - -

Cost Sheet

- - - 12 Cavity Mold - - -

- - - Box Size 17mm L x 15mm W x - - -

15mm H

$29.69 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

Design Profit ®

Page 52 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Operation V Starter CDI 1.0000 sec 1.0000 sec

Generator

$29.69 Part V Starter V Washer, Starter Gen, M6 Shim V Washer, Starter 4.0000 sec 4.0000 sec

Generator Gen, M6 Shim

$42.18 Subassembly V Starter V Resolver Motor Armature Asm, V Resolver Motor 4.0000 sec 4.0000 sec

Generator Starter Gen Armature Asm, 

Starter Gen

$42.18 Tool V Resolver Motor First Fixture 0.0000 sec 0.0000 sec

Armature Asm, 

Starter Gen

- - - 16 Plates, 0.020" thick - - -

$15.50 P.-P. Part V Resolver Motor V Resolver Core Plate, Starter V Resolver Core 4.0000 sec 4.0000 sec

Armature Asm, Gen, Stamped Plate, Starter 

Starter Gen Gen, Stamped

$15.50 Tool V Resolver Core Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Plate, Starter 

Gen, Stamped

$15.50 Part V Resolver Core V Resolver Core Plate, Starter V Resolver Core 0.0000 sec 0.6000 sec

Plate, Starter Gen, Steel Plate, Starter 

Gen, Stamped Gen, Steel

- - - Blank weight 0.003 lbs - - -

- - - Press Size 25 Ton Progressive - - -

- - - Stamped Part Size (0.76" H x - - -

0.67" W x 0.02" H)

$42.18 Tool V Resolver Motor Special Tool 0.0000 sec 0.0000 sec

Armature Asm, 

Starter Gen

$42.18 Operation V Resolver Motor Lock stack to mandrel 3.0000 sec 3.0000 sec

Armature Asm, 

Starter Gen

$42.18 Operation V Resolver Motor Unload Part 2.0000 sec 2.0000 sec

Armature Asm, 
Starter Gen

$29.69 Part V Starter V Nut, Starter Gen, M5 V Nut, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$0.00 Subassembly V Starter V Resolver Motor Sensor Asm, V Resolver Motor 7.0000 sec 7.0000 sec

Generator Starter Gen Sensor Asm, 

Starter Gen

Design Profit ®

Page 53 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 Tool V Resolver Motor First Fixture 0.0000 sec 0.0000 sec

Sensor Asm, 

Starter Gen

- - - Coils, Laminates, Harness, - - -

Potted Circuit, Molds

$0.00 P.-P. Part V Starter V Bracket, Starter Gen, Resolver V Bracket, Starter 7.0000 sec 7.0000 sec

Generator Motor Sensor Gen, Resolver 

Motor Sensor

$0.00 Tool V Bracket, Starter First Fixture 0.0000 sec 0.0000 sec

Gen, Resolver 

Motor Sensor

- - - Stamping - - -

$29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$29.69 Multitouch V Starter Regrab Resolver Harness & Regrab Resolver 8.0000 sec 8.0000 sec

Generator Position Harness & 

Position

$29.69 Fastening V Starter Push In Place 2.0000 sec 2.0000 sec

Generator

$35.51 Subassembly V Starter V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec 5.0000 sec

Generator Resolver Motor Starter Gen, 

Resolver Motor

$35.51 Tool V Cover Asm, First Fixture 0.0000 sec 0.0000 sec

Starter Gen, 

Resolver Motor

$10.75 Subassembly V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec 5.0000 sec

Starter Gen, Resolver Motor-Wash Starter Gen, 

Resolver Motor Resolver 

Motor-Wash

$10.75 Tool V Cover Asm, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Starter Gen, DRY

Resolver 

Motor-Wash

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2
Design Profit ®

Page 54 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$15.50 Subassembly V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 5.0000 sec 5.0000 sec

Starter Gen, Resolver Motor-Stamping Starter Gen, 

Resolver Resolver 

Motor-Wash Motor-Stamping

$15.50 Tool V Cover Asm, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Starter Gen, 

Resolver 

Motor-Stamping

$15.50 Part V Cover Asm, V Cover Asm, Starter Gen, V Cover Asm, 0.0000 sec 0.7000 sec

Starter Gen, Resolver Motor-Stamping Starter Gen, 

Resolver Resolver 

Motor-Stamping Motor-Stampin-M

- - - Blank weight 0.214 lbs - - -

- - - Press Size 60 Ton & Type of - - -

Press 

- - - Part Size after stamping (80 L by - - -

104 W by 21 H)mm

$10.75 Operation V Cover Asm, Load Part 3.0000 sec 3.0000 sec

Starter Gen, 

Resolver 

Motor-Wash

$10.75 Operation V Cover Asm, Wash Part Medium 5.0000 sec 5.0000 sec

Starter Gen, 

Resolver 

Motor-Wash

$10.75 Operation V Cover Asm, Unload Part 2.0000 sec 2.0000 sec

Starter Gen, 

Resolver 

Motor-Wash

$35.51 Part V Cover Asm, V Label - Cover Asm. V Label - Cover 7.0000 sec 7.0000 sec

Starter Gen, Asm.

Resolver Motor

$35.51 Fastening V Cover Asm, Apply Label 3.0000 sec 3.0000 sec

Starter Gen, 

Resolver Motor

$35.51 Part V Cover Asm, V Seal - Cover Asm. V Seal - Cover 2.0000 sec 2.0000 sec

Starter Gen, Asm.

Resolver Motor

$35.51 Tool V Cover Asm, Glue Bottle 3.0000 sec 3.0000 sec

Starter Gen, 

Resolver Motor

Design Profit ®

Page 55 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator
Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$35.51 Fastening V Cover Asm, Glue in Place 2.0000 sec 2.0000 sec

Starter Gen, 

Resolver Motor

$29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$29.69 Multitouch V Starter Regrab Resolver Harness & Regrab Resolver 8.0000 sec 8.0000 sec

Generator Position Harness & 

Position

$10.75 P.-P. Part V Starter V Bracket, Starter Gen, Elect V Bracket, Starter 7.0000 sec 7.0000 sec

Generator Harness Gen, Elect 

Harness

$10.75 Tool V Bracket, Starter Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Gen, Elect DRY

Harness

$15.50 P.-P. Part V Bracket, Starter V Bracket, Starter Gen, Elect V Bracket, Starter 7.0000 sec 7.0000 sec

Gen, Elect Harness Gen, Elect 

Harness HarnessStamping

$15.50 Tool V Bracket, Starter Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Gen, Elect 

Harness

$15.50 Part V Bracket, Starter V Bracket, Starter Gen, Elect V Bracket, Starter 0.0000 sec 0.6000 sec

Gen, Elect Harness Gen, Elect 

Harness HarnessStamping-Mat

- - - Blank weight 0.033 lbs - - -

- - - Press Size 60 Ton & Type of - - -

Press 

- - - Part Size after stamping (80 L by Part Size after stamping (80 L by - - -

104 W by 21 H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Bracket, Starter Load Part 3.0000 sec 3.0000 sec

Gen, Elect 

Harness

Design Profit ®

Page 56 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$10.75 Operation V Bracket, Starter Wash Part Medium 5.0000 sec 5.0000 sec

Gen, Elect 

Harness

$10.75 Operation V Bracket, Starter Unload Part 2.0000 sec 2.0000 sec

Gen, Elect 

Harness
- - - Stamping - - -

$29.69 Part V Starter V Bolt, Starter Gen, M5 x 15 V Bolt, Starter 6.0000 sec 6.0000 sec

Generator Gen, M5 x 15

$29.69 Tool V Starter Power Tool 4.0000 sec 4.0000 sec

Generator

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator

$29.69 Multitouch V Starter Regrab Resolver Harness Regrab Resolver 9.0000 sec 9.0000 sec

Generator Connector Harness 

Connector

$29.69 Fastening V Starter Snap Together 1.0000 sec 1.0000 sec

Generator

- - - Washer is Diamond Impregnated, - - -

No Slip Design

$29.69 Part V Starter V Washer, Starter Gen, Pulley V Washer, Starter 3.0000 sec 3.0000 sec

Generator Asm Gen, Pulley

$35.51 Subassembly V Starter V Pulley Asm, Starter Generator V Pulley Asm, 3.0000 sec 3.0000 sec

Generator Asm Starter Generator

$35.51 Tool V Pulley Asm, Press 0.0000 sec 0.0000 sec

Starter Generator

$10.75 P.-P. Part V Pulley Asm, V Insert Pulley Asm, Starter V Insert Pulley 5.0000 sec 5.0000 sec

Starter Generator Generator Asm, Starter 

Generator

$10.75 Tool V Insert Pulley Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Asm, Starter DRY

Generator

$28.18 P.-P. Part V Insert Pulley V Insert Pulley Asm, Starter V Insert Pulley 3.0000 sec 3.0000 sec

Asm, Starter Generator Asm, Starter 

Generator GeneratorMachined

- - - CNC TL-15 2 Axis Twin Spindle - - -

Lathe - Auto Load

$28.18 Tool V Insert Pulley CNC TL-15 2 Axis Twin Spindle 0.0000 sec 0.0000 sec

Asm, Starter Lathe - Auto Load

Generator

- - - Includes Bar Feeder Includes Bar Feeder - - -

Design Profit ®

Page 57 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.18 Part V Insert Pulley V Insert Pulley Asm, Starter V Insert Pulley 0.0000 sec 0.0000 sec

Asm, Starter Generator Asm, Starter 

Generator GeneratorMaterial

- - - Bar stock weight 0.15 lbs. - - -

- - - Box size of finished part - - -

24.2Dmm x 18.5Lmm

$28.18 Operation V Insert Pulley Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - FRONT FACE - - -

$28.18 Material Mod. V Insert Pulley Turn end face 1-30mm 2.0000 sec 2.0000 sec
Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Part Manipulation 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - Back Face - - -

$28.18 Material Mod. V Insert Pulley Turn end face 1-30mm 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

- - - OUTER DIAMETER - - -

$28.18 Material Mod. V Insert Pulley Turn OD 30-60mm 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

- - - SHAFT HOLE - - -

Design Profit ®

Page 58 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$28.18 Material Mod. V Insert Pulley Drill Hole 30 - 60mm 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$28.18 Material Mod. V Insert Pulley Bore Hole 60-100mm 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

- - - SLOT - - -

$28.18 Operation V Insert Pulley Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$28.18 Material Mod. V Insert Pulley End Mill Slot Cut 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

Generator

$28.18 Operation V Insert Pulley Remove Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -
- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Insert Pulley Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$10.75 Operation V Insert Pulley Wash Part Medium 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$10.75 Operation V Insert Pulley Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$10.75 P.-P. Part V Pulley Asm, V Pulley Base Asm, Starter V Pulley Base 5.0000 sec 5.0000 sec

Starter Generator Generator Asm, Starter 

Generator

$10.75 Tool V Pulley Base Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Asm, Starter DRY

Generator

Design Profit ®

Page 59 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$43.29 P.-P. Part V Pulley Base V Pulley Base Asm, Starter V Pulley Base 3.0000 sec 3.0000 sec

Asm, Starter Generator-Machined Asm, Starter 

Generator GeneratorMachined

- - - CNC Turning 3" Bar 4 Axis - - -

$43.29 Tool V Pulley Base CNC Turning 4 Axis SL-30, 3" bar 0.0000 sec 0.0000 sec

Asm, Starter 

GeneratorMachined

- - - Includes Bar Feeder - - -

$43.29 Part V Pulley Base V Pulley Base Asm, Starter V Pulley Base 0.0000 sec 0.0000 sec

Asm, Starter Generator-Material Asm, Starter 

Generator- GeneratorMachined Material

- - - Bar stock weight 2.68 lbs. - - -

- - - Box size of finished part - - -

2.92Dmm x 1.22Lmm

$43.29 Operation V Pulley Base Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Operation V Pulley Base Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

- - - FRONT FACE - - -

$43.29 Material Mod. V Pulley Base Turn End Face 60-100mm 6.0000 sec 6.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined
- - - OUTER DIAMETER - - -

$43.29 Material Mod. V Pulley Base Turn OD Med 60-100mm 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

Design Profit ®

Page 60 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$43.29 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

- - - CUT BELT GROVES - - -

$43.29 Material Mod. V Pulley Base Turn OD Contoured surface fins 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

- - - SHAFT HOLE - - -

$43.29 Material Mod. V Pulley Base Drill Hole 30 - 60mm 2.0000 sec 2.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Operation V Pulley Base Auto Tool Change 5.0000 sec 5.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Material Mod. V Pulley Base Bore Hole 60-100mm 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

- - - BACK FACE - - -

$43.29 Operation V Pulley Base Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Operation V Pulley Base Part Manipulation 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Operation V Pulley Base Clamp Part 3.0000 sec 3.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Material Mod. V Pulley Base Turn End Face 60-100mm 6.0000 sec 6.0000 sec

Asm, Starter 

GeneratorMachined
Design Profit ®

Page 61 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$43.29 Operation V Pulley Base Unclamp Part 1.0000 sec 1.0000 sec

Asm, Starter 

GeneratorMachined

$43.29 Operation V Pulley Base Remove Part 2.0000 sec 2.0000 sec

Asm, Starter 

GeneratorMachined

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Pulley Base Load Part 3.0000 sec 3.0000 sec

Asm, Starter 

Generator

$10.75 Operation V Pulley Base Wash Part Medium 5.0000 sec 5.0000 sec

Asm, Starter 

Generator

$10.75 Operation V Pulley Base Unload Part 2.0000 sec 2.0000 sec

Asm, Starter 

Generator

$35.51 Fastening V Pulley Asm, Press Together 3.0000 sec 3.0000 sec

Starter Generator

$29.69 Part V Starter V Nut, Starter Gen, Pulley V Nut, Starter 6.0000 sec 6.0000 sec

Generator Asm Gen, Pulley

$29.69 Tool V Starter V Starter Power Tool Power Tool 4.0000 sec 4.0000 sec 4.0000 sec 4.0000 sec

Generator Asm

$29.69 Fastening V Starter Power Screw 4.0000 sec 4.0000 sec

Generator Asm

$0.00 Subassembly V Alternator, HV V HV Wire, Black V HV Wire, Black 6.0000 sec 6.0000 sec

Wire Asm.

- - - 27.5" Copper Cable= $4.51, - - -

Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" - - -

Black tape=$0.02

- - - 19.25" Blue split - - -

Convelute=$0.19

- - - Cable Gland & Brackets =$0.30 - - -

$0.00 Subassembly V Alternator, HV V HV Wire, Red V HV Wire, Red 6.0000 sec 6.0000 sec

Wire Asm.

- - - 32.25" Copper Cable= $6.19, - - -

Cable Lugs= $0.30

Design Profit ®

Page 62 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time
Rate Score

- - - Cable end sleeves=$0.04, 26" - - -

Black tape=$0.02

- - - 24.25" Blue split - - -

Convelute=$0.24

- - - Cable Gland & Brackets =$0.30 - - -

$0.00 Subassembly V Alternator, HV V HV Wire, White V HV Wire, White 6.0000 sec 6.0000 sec

Wire Asm.

- - - 30" Copper Cable= $4.92, Cable - - -

Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" - - -

Black tape=$0.02

- - - 23" Blue split Convelute=$0.24 - - -

- - - Cable Gland & Brackets =$0.30 - - -

$29.69 Operation V Alternator, HV CDI 1.0000 sec 1.0000 sec

Wire Asm.

$29.69 Part V Alternator, HV V Bolt, HV Wire to Alternator V Bolt, HV Wire 5.0000 sec 5.0000 sec

Wire Asm. to Alternator

$29.69 Tool V Alternator, HV 3 Spindle Nut Runner 6.0000 sec 6.0000 sec

Wire Asm.

$29.69 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

$29.69 Operation V Alternator, HV CDI 1.0000 sec 1.0000 sec

Wire Asm.

- - - These three bolts hold the wires - - -

from the Alt

$29.69 Part V Alternator, HV V Bolt, Large Wire to Alt V Bolt, Large 7.0000 sec 7.0000 sec

Wire Asm. Wire to Alt

$29.69 Tool V Alternator, HV 3 Spindle Nut Runner 6.0000 sec 6.0000 sec

Wire Asm.

$29.69 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

- - - Cover of 36V wires on Alternator - - -

$29.69 Part V Alternator, HV V Rubber Insert, Under Cover V Rubber Insert, 8.0000 sec 8.0000 sec

Wire Asm. Under Cover

$29.69 Operation V Alternator, HV Press part 3.0000 sec 3.0000 sec

Wire Asm.

$0.00 Subassembly V Alternator, HV V Cover, 36V Wires, Alternator V Cover, 36V 9.0000 sec 9.0000 sec

Wire Asm. Wires, Alternator

$29.69 Part V Alternator, HV V Bolt, Cover, Alternator Wires V Bolt, Cover, 7.0000 sec 7.0000 sec

Wire Asm. Alternator Wires

Design Profit ®

Page 63 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Tool V Alternator, HV 4 Spindle Nut Runner 6.0000 sec 6.0000 sec

Wire Asm.

$29.69 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

$29.69 Operation V Alternator, HV CDI 1.0000 sec 1.0000 sec

Wire Asm.

- - - Bracket Goes on the back of the - - -

three wires to Alt
$20.81 P.-P. Part V Alternator, HV V Retaining Bracket, 36V Wires V Retaining 7.0000 sec 7.0000 sec

Wire Asm. Bracket, 36V 

Wires

$20.81 Tool V Retaining Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Bracket, 36V DRY

Wires

$15.50 P.-P. Part V Retaining V Retaining Bracket, 36V Wires, V Retaining 3.0000 sec 3.0000 sec

Bracket, 36V Stamping Bracket, 36V 

Wires Wires, Stamping

$15.50 Tool V Retaining Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Bracket, 36V 

Wires, Stamping

$15.50 Part V Retaining V Retaining Bracket, 36V Wires, V Retaining 0.0000 sec 0.6000 sec

Bracket, 36V Material Bracket, 36V 

Wires, Stamping Wires, Material

- - - Blank weight 0.18 lbs - - -

- - - Press Size 25 Ton Progressive - - -

- - - Part Size after stamping (75 L by - - -

19 W by 4.5 H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$20.81 Operation V Retaining Load Part 3.0000 sec 3.0000 sec

Bracket, 36V 

Wires

$20.81 Operation V Retaining Wash Part Medium 5.0000 sec 5.0000 sec

Bracket, 36V 

Wires

$20.81 Operation V Retaining Unload Part 2.0000 sec 2.0000 sec

Bracket, 36V 

Wires

$29.69 Part V Alternator, HV V Bolt, Bracket, Back of Alt/Gen V Bolt, Bracket, 7.0000 sec 7.0000 sec

Wire Asm. Back of Alt/Gen

Design Profit ®

Page 64 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$29.69 Tool V Alternator, HV Power Tool 4.0000 sec 4.0000 sec

Wire Asm.

$29.69 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

$29.69 Operation V Alternator, HV 18" Move 2.0000 sec 2.0000 sec

Wire Asm.

$29.69 Multitouch V Alternator, HV Regrab the three HV cables Regrab the three 4.0000 sec 4.0000 sec

Wire Asm. HV cables

$29.69 Part V Alternator, HV V Clamp, 3 HV Wires to Alt V Clamp, 3 HV 5.0000 sec 5.0000 sec

Wire Asm. Wires to Alt

$0.00 P.-P. Part V Alternator, HV V Bracket, For 3 HV Wire Clamp V Bracket, For 3 7.0000 sec 7.0000 sec

Wire Asm. HV Wire Clamp

$20.81 P.-P. Part V Bracket, For 3 V Bracket, For 3 HV Wire Clamp, V Bracket, For 3 4.0000 sec 4.0000 sec

HV Wire Clamp Washed HV Wire Clamp, 

Washed

$20.81 Tool V Bracket, For 3 Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

HV Wire Clamp, DRY
Washed

$0.00 P.-P. Part V Bracket, For 3 V Bracket, For 3 HV Wire Clamp, V Bracket, For 3 4.0000 sec 4.0000 sec

HV Wire Clamp, Machined HV Wire Clamp, 

Washed Machined

$0.00 P.-P. Part V Bracket, For 3 V Bracket, For 3 HV Wire Clamp, V Bracket, For 3 4.0000 sec 4.0000 sec

HV Wire Clamp, Stamped HV Wire Clamp, 

Machined Stamped

$0.00 Tool V Bracket, For 3 Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

HV Wire Clamp, 

Stamped

$0.00 Part V Bracket, For 3 V Bracket, For 3 HV Wire Clamp, V Bracket, For 3 0.0000 sec 0.0000 sec

HV Wire Clamp, Material HV Wire Clamp, 

Stamped Material

- - - Blank weight 0.18 lbs - - -

- - - Press Size 25 Ton Progressive - - -

- - - Part Size after stamping (75 L by - - -

19 W by 4.5 H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$20.81 Operation V Bracket, For 3 Load Part 3.0000 sec 3.0000 sec

HV Wire Clamp, 

Washed

Design Profit ®

Page 65 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$20.81 Operation V Bracket, For 3 Wash Part Medium 5.0000 sec 5.0000 sec

HV Wire Clamp, 

Washed

$20.81 Operation V Bracket, For 3 Unload Part 2.0000 sec 2.0000 sec

HV Wire Clamp, 

Washed

$29.69 Part V Alternator, HV V Bolt, Clamp 3 HV wires V Bolt, Clamp 3 3.0000 sec 3.0000 sec

Wire Asm. HV wires

$29.69 Tool V Alternator, HV Power Tool 4.0000 sec 4.0000 sec

Wire Asm.

$29.69 Fastening V Alternator, HV Power Screw 4.0000 sec 4.0000 sec

Wire Asm.

$83.31 Part V V Bolt, Alternator to bracket, V Bolt, Alternator 6.0000 sec 6.0000 sec

Generator/Alterna Short to bracket, Short

tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Operation V CDI 1.0000 sec 1.0000 sec

Generator/Alterna

tor

$83.31 Part V V Bolt, Alternator to bracket, Long V Bolt, Alternator 6.0000 sec 6.0000 sec

Generator/Alterna to bracket, Long
tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Operation V CDI 1.0000 sec 1.0000 sec

Generator/Alterna

tor

- - - Belt tensioner special for this - - -

starter

$35.51 Subassembly V V Tensioner, Belt V Tensioner, Belt 8.0000 sec 8.0000 sec

Generator/Alterna

tor

$35.51 Tool V Tensioner, Belt First Fixture 0.0000 sec 0.0000 sec

Design Profit ®

Page 66 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$20.81 P.-P. Part V Tensioner, Belt V Tensioner, Base V Tensioner, 3.0000 sec 3.0000 sec

Base

$20.81 Tool V Tensioner, Washer Turbo Tunnel 0.0000 sec 0.0000 sec

Base

$41.20 P.-P. Part V Tensioner, V Tensioner, Base V Tensioner, 3.0000 sec 3.0000 sec

Base Base-Machine

- - - "CNC Horz Mach, Auto Sml Size - - -

and/or Low Complex

- - - Pallet Size 300 mm square, 550 - - -

lb Capacity

$41.20 Tool V Tensioner, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec

Base Machine

$43.52 P.-P. Part V Tensioner, V Tensioner, Base V Tensioner, 3.0000 sec 3.0000 sec

Base Base-Trim

- - - TRIM - - -

$43.52 Tool V Tensioner, First Fixture 0.0000 sec 0.0000 sec

Base

$70.80 P.-P. Part V Tensioner, V Tensioner, Base V Tensioner, 0.0000 sec 7.6700 sec

Base Base-Cast

- - - "Aluminum Diecasting, Small Size - - -

and/or Low Comple

$70.80 Tool V Tensioner, Die Casting 0 - 500 ton 0.0000 sec 0.0000 sec

Base

$70.80 Part V Tensioner, V Tensioner, Base V Tensioner, 0.0000 sec 22.3700 sec

Base Base-Material

- - - Raw Material Req 1.239 lbs from - - -

Cost Sheet

- - - 1 Cavity Mold - - -

- - - Box Size 215mm L x 103mm W x - - -

67mm H

$41.20 Operation V Tensioner, Clamp Part 3.0000 sec 3.0000 sec

Base

- - - TENSIONER HOLE - - -

$41.20 Material Mod. V Tensioner, Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Base
$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

$41.20 Material Mod. V Tensioner, Bore Hole 1-30mm 1.0000 sec 1.0000 sec

Base

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

Design Profit ®

Page 67 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec 2.0000 sec

Base

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

- - - CENTER HOLE - - -

$41.20 Material Mod. V Tensioner, Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Base

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

$41.20 Material Mod. V Tensioner, Bore Hole 1-30mm 1.0000 sec 1.0000 sec

Base

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

$41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec 2.0000 sec

Base

$41.20 Operation V Tensioner, Unclamp Part 1.0000 sec 1.0000 sec

Base

$41.20 Operation V Tensioner, Part Manipulation 3.0000 sec 3.0000 sec

Base

$41.20 Operation V Tensioner, Clamp Part 3.0000 sec 3.0000 sec

Base

- - - CENTER HOLE OPPOSITE - - -

$41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec 2.0000 sec

Base

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

$41.20 Material Mod. V Tensioner, Cut Groove sml 2.0000 sec 2.0000 sec

Base

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

- - - PULLY MOUNT - - -

$41.20 Material Mod. V Tensioner, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Base

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

$41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec 2.0000 sec

Base

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

$41.20 Material Mod. V Tensioner, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Base

Design Profit ®

Page 68 of #
Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base

$41.20 Material Mod. V Tensioner, Turn OD 30-60mm 2.0000 sec 2.0000 sec

Base

$41.20 Operation V Tensioner, Unclamp Part 1.0000 sec 1.0000 sec

Base

$41.20 Operation V Tensioner, Unload Part 2.0000 sec 2.0000 sec

Base

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$20.81 Operation V Tensioner, Load Part 3.0000 sec 3.0000 sec

Base

$20.81 Operation V Tensioner, Wash Part Medium 5.0000 sec 5.0000 sec

Base

$20.81 Operation V Tensioner, Unload Part 2.0000 sec 2.0000 sec

Base

$10.75 P.-P. Part V Tensioner, Belt V Sleeve , Teflon Small V Sleeve , Teflon 5.0000 sec 5.0000 sec

Small

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Sleeve , Teflon Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Small DRY

$15.50 P.-P. Part V Sleeve , Teflon V Sleeve , Teflon Small V Sleeve , Teflon 5.0000 sec 5.0000 sec

Small Small-Stamping

$15.50 Tool V Sleeve , Teflon Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Small

$15.50 Part V Sleeve , Teflon V Sleeve , Teflon V Sleeve , Teflon Small V Sleeve , Teflon Small V Sleeve , Teflon V Sleeve , Teflon 0.0000 sec 0.0000 sec 0.6000 sec 0.6000 sec

Small Small-Material

- - - Blank weight 0.009 lbs - - -

- - - Press Size 25 Ton & Type of - - -

Press 

- - - Part Size after stamping (18 L by - - -

18 W by 10 H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Sleeve , Teflon Load Part 3.0000 sec 3.0000 sec

Small

Design Profit ®

Page 69 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$10.75 Operation V Sleeve , Teflon Wash Part Medium 5.0000 sec 5.0000 sec

Small
$10.75 Operation V Sleeve , Teflon Unload Part 2.0000 sec 2.0000 sec

Small

$35.51 Tool V Tensioner, Belt Press 0.0000 sec 0.0000 sec

$35.51 Fastening V Tensioner, Belt Press Together 3.0000 sec 3.0000 sec

$35.51 Operation V Tensioner, Belt Part Manipulation 3.0000 sec 3.0000 sec

$35.51 Part V Tensioner, Belt V Tensioner, Spring V Tensioner, 3.0000 sec 3.0000 sec

Spring

$16.39 P.-P. Part V Tensioner, Belt V Lock, Tensioner Asm V Lock, 5.0000 sec 5.0000 sec

Tensioner Asm

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$16.39 Tool V Lock, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Tensioner Asm ton

- - - Overmolded Part - - -

$16.39 Part V Lock, V Lock, Tensioner Asm V Lock, 0.0000 sec 0.6050 sec

Tensioner Asm Tensioner Asm-1

$10.75 P.-P. Part V Lock, V Lock, Tensioner V Lock, 3.0000 sec 3.0000 sec

Tensioner Asm Tensioner-Wash

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Lock, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Tensioner DRY

$43.52 P.-P. Part V Lock, V Lock, Tensioner V Lock, 5.0000 sec 5.0000 sec

Tensioner Tensioner-Trim

- - - TRIM - - -

$43.52 Tool V Lock, First Fixture 0.0000 sec 0.0000 sec

Tensioner

$70.80 P.-P. Part V Lock, V Lock, Tensioner V Lock, 0.0000 sec 5.8200 sec

Tensioner Tensioner-Cast

- - - "Aluminum Diecasting, Small Size - - -

and/or Low Comple

$70.80 Tool V Lock, Die Casting 0 - 500 ton 0.0000 sec 0.0000 sec

Tensioner

$70.80 Part V Lock, V Lock, Tensioner V Lock, 0.0000 sec 2.5900 sec

Tensioner TensionerMaterial

- - - Raw Material Req 0.041 lbs from - - -

Cost Sheet

- - - 8 Cavity Mold - - -

Design Profit ®

Page 70 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Box Size 40mm L x 20mm W x - - -

11mm H

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Lock, Load Part 3.0000 sec 3.0000 sec

Tensioner

$10.75 Operation V Lock, Wash Part Medium 5.0000 sec 5.0000 sec

Tensioner

$10.75 Operation V Lock, Unload Part 2.0000 sec 2.0000 sec
Tensioner

$16.39 Operation V Lock, Set In Place 1.0000 sec 1.0000 sec

Tensioner Asm

- - - Raw Material Req 0.005 lbs from - - -

Cost Sheet

- - - 8 Cavity Mold - - -

- - - Box Size 40mm L x 11mm W x - - -

20mm H

$10.75 P.-P. Part V Tensioner, Belt V Tensioner, Base Cover V Tensioner, 5.0000 sec 5.0000 sec

Base Cover

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Tensioner, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Base Cover DRY

$41.20 P.-P. Part V Tensioner, V Tensioner, Base Cover V Tensioner, 5.0000 sec 5.0000 sec

Base Cover Base 

Cover-Machined

- - - "CNC Horz Mach, Auto Sml Size - - -

and/or Low Complex

- - - Pallet Size 300 mm square, 550 - - -

lb Capacity

$41.20 Tool V Tensioner, EC-300-AL Horizontal CNC 0.0000 sec 0.0000 sec

Base Cover Machine

$43.52 P.-P. Part V Tensioner, V Tensioner, Base Cover V Tensioner, 5.0000 sec 5.0000 sec

Base Cover Base Cover-Trim

- - - TRIM - - -

$43.52 Tool V Tensioner, First Fixture 0.0000 sec 0.0000 sec

Base Cover

$70.80 P.-P. Part V Tensioner, V Tensioner, Base Cover V Tensioner, 0.0000 sec 6.7100 sec

Base Cover Base Cover-Cast

Design Profit ®

Page 71 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - "Aluminum Diecasting, Small Size - - -

and/or Low Comple

$70.80 Tool V Tensioner, Die Casting 0 - 500 ton 0.0000 sec 0.0000 sec

Base Cover

$70.80 Part V Tensioner, V Tensioner, Base Cover V Tensioner, 0.0000 sec 16.7200 sec

Base Cover Base 

Cover-Material

- - - Raw Material Req 0.267 lbs from - - -

Cost Sheet

- - - 1 Cavity Mold - - -

- - - Box Size 115mm L x 70mm W x - - -

40mm H

$41.20 Operation V Tensioner, Clamp Part 3.0000 sec 3.0000 sec

Base Cover

- - - TENSIONER HOLE - - -

$41.20 Material Mod. V Tensioner, Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Base Cover

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base Cover

$41.20 Material Mod. V Tensioner, Bore Hole 1-30mm 1.0000 sec 1.0000 sec
Base Cover

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base Cover

- - - PULLEY MOUNT - - -

$41.20 Material Mod. V Tensioner, Drill and Tap Hole 1-30mm 5.0000 sec 5.0000 sec

Base Cover

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base Cover

$41.20 Material Mod. V Tensioner, Spot Face 2.0000 sec 2.0000 sec

Base Cover

$41.20 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Base Cover

$41.20 Material Mod. V Tensioner, Turn OD 30-60mm 2.0000 sec 2.0000 sec

Base Cover

$41.20 Operation V Tensioner, Unclamp Part 1.0000 sec 1.0000 sec

Base Cover

$41.20 Operation V Tensioner, Unload Part 2.0000 sec 2.0000 sec

Base Cover

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

Design Profit ®

Page 72 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Tensioner, Load Part 3.0000 sec 3.0000 sec

Base Cover

$10.75 Operation V Tensioner, Wash Part Medium 5.0000 sec 5.0000 sec

Base Cover

$10.75 Operation V Tensioner, Unload Part 2.0000 sec 2.0000 sec

Base Cover

$35.51 Part V Tensioner, Belt V Tensioner, Bolt V Tensioner, Bolt 8.0000 sec 8.0000 sec

$35.51 Operation V Tensioner, Belt Set In Place 1.0000 sec 1.0000 sec

$35.51 Tool V Tensioner, Belt Swage Tool 3.0000 sec 3.0000 sec

$35.51 Fastening V Tensioner, Belt Swedge Together 3.0000 sec 3.0000 sec

$10.75 P.-P. Part V Tensioner, Belt V Sleeve , Teflon, Large V Sleeve , Teflon, 5.0000 sec 5.0000 sec

Large

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Sleeve , Teflon, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Large DRY

$15.50 P.-P. Part V Sleeve , Teflon, V Sleeve , Teflon, Large V Sleeve , Teflon, 5.0000 sec 5.0000 sec

Large Large-Stamping

$15.50 Tool V Sleeve , Teflon, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Large

$15.50 Part V Sleeve , Teflon, V Sleeve , Teflon, Large V Sleeve , Teflon, 0.0000 sec 0.6000 sec

Large Large-Material

- - - Blank weight 0.016 lbs - - -

- - - Press Size 25 Ton & Type of - - -

Press 

- - - Part Size after stamping (20 L by - - -

20 W by 17 H)mm
- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Sleeve , Teflon, Load Part 3.0000 sec 3.0000 sec

Large

$10.75 Operation V Sleeve , Teflon, Wash Part Medium 5.0000 sec 5.0000 sec

Large

$10.75 Operation V Sleeve , Teflon, Unload Part 2.0000 sec 2.0000 sec

Large

Design Profit ®

Page 73 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$0.00 P.-P. Part V Tensioner, Belt V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, 5.0000 sec 5.0000 sec

Hat, Large

- - - "Washing, Small Size and/or Low - - -

Complexity"

$0.00 Tool V Sleeve , Teflon, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Hat, Large DRY

$0.00 P.-P. Part V Sleeve , Teflon, V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, 5.0000 sec 5.0000 sec

Hat, Large Hat, 

Large-Stamping

$0.00 Tool V Sleeve , Teflon, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Hat, Large

$0.00 Part V Sleeve , Teflon, V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, 0.0000 sec 0.6000 sec

Hat, Large Hat, 

Large-Material

- - - Blank weight 0.023 lbs - - -

- - - Press Size 25 Ton & Type of - - -

Press 

- - - Part Size after stamping (29 L by - - -

29 W by 17 H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$0.00 Operation V Sleeve , Teflon, Load Part 3.0000 sec 3.0000 sec

Hat, Large

$0.00 Operation V Sleeve , Teflon, Wash Part Medium 5.0000 sec 5.0000 sec

Hat, Large

$0.00 Operation V Sleeve , Teflon, Unload Part 2.0000 sec 2.0000 sec

Hat, Large

$35.51 Tool V Tensioner, Belt Press 0.0000 sec 0.0000 sec

$35.51 Fastening V Tensioner, Belt Press Together 3.0000 sec 3.0000 sec

$35.51 Part V Tensioner, Belt V O-Ring, Tensioner V O-Ring, 6.0000 sec 6.0000 sec

Tensioner

$35.51 Operation V Tensioner, Belt Align Gasket 3.0000 sec 3.0000 sec

$35.51 Part V Tensioner, Belt V Washer, Tensioner, 1 V Washer, 5.0000 sec 5.0000 sec

Tensioner, 1

$35.51 Part V Tensioner, Belt V Washer, Tensioner, 2 V Washer, 5.0000 sec 5.0000 sec

Tensioner, 2

$35.51 Operation V Tensioner, Belt Set In Place 1.0000 sec 1.0000 sec
Design Profit ®

Page 74 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$35.51 Subassembly V Tensioner, Belt V Washer, Tensioner, Cover Asm V Washer, 5.0000 sec 5.0000 sec

Tensioner, Cover 

Asm

$35.51 Tool V Washer, First Fixture 0.0000 sec 0.0000 sec

Tensioner, Cover 

Asm

$16.39 P.-P. Part V Washer, V Washer, Tensioner, Cover V Washer, 6.0000 sec 6.0000 sec

Tensioner, Cover Tensioner, Cover

Asm

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$16.39 Tool V Washer, Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

Tensioner, Cover ton

$16.39 Part V Washer, V Washer, Tensioner, Cover V Washer, 0.0000 sec 0.4090 sec

Tensioner, Cover Tensioner, 

Cover-Material

- - - Raw Material Req 0.006 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 40mm L x 40mm W x - - -

20mm H

$35.51 Part V Washer, V Washer, Tensioner, Cover V Washer, 5.0000 sec 5.0000 sec

Tensioner, Cover Washer Tensioner, Cover 

Asm Washer

$35.51 Fastening V Washer, Press Together 3.0000 sec 3.0000 sec

Tensioner, Cover 

Asm

$35.51 Tool V Washer, GREASE 6.0000 sec 6.0000 sec

Tensioner, Cover 

Asm

$35.51 Fastening V Washer, APPLY GREASE 5.0000 sec 5.0000 sec

Tensioner, Cover 

Asm

$35.51 Fastening V Tensioner, Belt Press Together 3.0000 sec 3.0000 sec

- - - NEEDS UPDATED - - -

$44.85 P.-P. Part V Tensioner, Belt V Sleeve , Alternator Mount, V Sleeve , 5.0000 sec 5.0000 sec

Small Alternator Mount, 

Small

$44.85 Tool V Sleeve , Tube Flaring Equipment 0.0000 sec 0.0000 sec

Alternator Mount, 

Small

- - - Tube Stock pre cut - - -

Design Profit ®

Page 75 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator
Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$44.85 Part V Sleeve , V Sleeve , Alternator Mount, V Sleeve , 5.0000 sec 5.0000 sec

Alternator Mount, Small Alternator Mount, 

Small Small-Stamping

$44.85 Operation V Sleeve , Load Part 3.0000 sec 3.0000 sec

Alternator Mount, 

Small

$44.85 Operation V Sleeve , Clamp Part 3.0000 sec 3.0000 sec

Alternator Mount, 

Small

$44.85 Material Mod. V Sleeve , Flare Tube End 1.0000 sec 1.0000 sec

Alternator Mount, 

Small

$44.85 Operation V Sleeve , Unclamp Part 1.0000 sec 1.0000 sec

Alternator Mount, 

Small

$44.85 Operation V Sleeve , Unload Part 2.0000 sec 2.0000 sec

Alternator Mount, 

Small

$0.00 P.-P. Part V Tensioner, Belt V Sleeve , Alternator Mount, V Sleeve , 5.0000 sec 5.0000 sec

Large Alternator Mount, 

Large

- - - "Washing, Small Size and/or Low - - -

Complexity"

$0.00 Tool V Sleeve , Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Alternator Mount, DRY

Large

$20.90 P.-P. Part V Sleeve , V Sleeve , Alternator Mount, V Sleeve , 5.0000 sec 5.0000 sec

Alternator Mount, Large Alternator Mount, 

Large Large-Machined

- - - CNC Turning 1.75" Bar 2 Axis - - -

$20.90 Tool V Sleeve , CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec 0.0000 sec

Alternator Mount, bar

Large

$20.90 Part V Sleeve , V Sleeve , Alternator Mount, V Sleeve , 0.0000 sec 0.0000 sec

Alternator Mount, Large Alternator Mount, 

Large Large-Material

- - - Includes Bar Feeder - - -

- - - Bar stock weight 0.6 lbs. - - -

- - - Box size of finished part 29Dmm - - -

x 43Lmm

Design Profit ®

Page 76 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$20.90 Operation V Sleeve , Clamp Part 3.0000 sec 3.0000 sec

Alternator Mount, 

Large

$20.90 Material Mod. V Sleeve , Turn end face 1-30mm 2.0000 sec 2.0000 sec

Alternator Mount, 

Large
$20.90 Operation V Sleeve , Auto Tool Change 5.0000 sec 5.0000 sec

Alternator Mount, 

Large

$20.90 Material Mod. V Sleeve , Turn OD 1-30mm 1.0000 sec 1.0000 sec

Alternator Mount, 

Large

$20.90 Operation V Sleeve , Auto Tool Change 5.0000 sec 5.0000 sec

Alternator Mount, 

Large

$20.90 Material Mod. V Sleeve , Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Alternator Mount, 

Large

$20.90 Operation V Sleeve , Auto Tool Change 5.0000 sec 5.0000 sec

Alternator Mount, 

Large

$20.90 Material Mod. V Sleeve , Bore Hole 1-30mm 1.0000 sec 1.0000 sec

Alternator Mount, 

Large

$20.90 Operation V Sleeve , Unclamp Part 1.0000 sec 1.0000 sec

Alternator Mount, 

Large

$20.90 Operation V Sleeve , Part Manipulation 3.0000 sec 3.0000 sec

Alternator Mount, 

Large

$20.90 Operation V Sleeve , Clamp Part 3.0000 sec 3.0000 sec

Alternator Mount, 

Large

$20.90 Material Mod. V Sleeve , Turn end face 1-30mm 2.0000 sec 2.0000 sec

Alternator Mount, 

Large

$20.90 Operation V Sleeve , Auto Tool Change 5.0000 sec 5.0000 sec

Alternator Mount, 

Large

$20.90 Material Mod. V Sleeve , Turn OD 1-30mm 1.0000 sec 1.0000 sec

Alternator Mount, 

Large

Design Profit ®

Page 77 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$20.90 Operation V Sleeve , Unclamp Part 1.0000 sec 1.0000 sec

Alternator Mount, 

Large

$20.90 Operation V Sleeve , Unload Part 2.0000 sec 2.0000 sec

Alternator Mount, 

Large

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$0.00 Operation V Sleeve , Load Part 3.0000 sec 3.0000 sec

Alternator Mount, 

Large

$0.00 Operation V Sleeve , Wash Part Medium 5.0000 sec 5.0000 sec
Alternator Mount, 

Large

$0.00 Operation V Sleeve , Unload Part 2.0000 sec 2.0000 sec

Alternator Mount, 

Large

$35.51 Tool V Tensioner, Belt Press 0.0000 sec 0.0000 sec

$35.51 Fastening V Tensioner, Belt Press Together 3.0000 sec 3.0000 sec

$35.51 Subassembly V Tensioner, Belt V Tensioner, Pulley Asm V Tensioner, 5.0000 sec 5.0000 sec

Pulley Asm

$35.51 Tool V Tensioner, Press 0.0000 sec 0.0000 sec

Pulley Asm

$55.17 P.-P. Part V Tensioner, V Tensioner, Pulley V Tensioner, 3.0000 sec 3.0000 sec

Pulley Asm Pulley

- - - PAINT - - -

$55.17 Tool V Tensioner, First Fixture 0.0000 sec 0.0000 sec

Pulley

$10.75 P.-P. Part V Tensioner, V Tensioner, Pulley V Tensioner, 3.0000 sec 3.0000 sec

Pulley Pulley-Wash

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Tensioner, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Pulley DRY

$27.50 P.-P. Part V Tensioner, V Tensioner, Pulley V Tensioner, 3.0000 sec 3.0000 sec

Pulley Pulley-Machining

- - - CNC Turning 3" Bar 2 Axis - - -

$27.50 Tool V Tensioner, CNC Turning 2 Axis SL-30, 3" bar 0.0000 sec 0.0000 sec

Pulley

Design Profit ®

Page 78 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$27.50 Part V Tensioner, V Tensioner, Pulley V Tensioner, 0.0000 sec 0.0000 sec

Pulley Pulley-Material

- - - Includes Bar Feeder - - -

- - - Bar stock weight 1.93 lbs. - - -

- - - Box size of finished part 29Dmm - - -

x 70Lmm

$27.50 Operation V Tensioner, Clamp Part 3.0000 sec 3.0000 sec

Pulley

$27.50 Material Mod. V Tensioner, Turn End Face 60-100mm 6.0000 sec 6.0000 sec

Pulley

$27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Pulley

$27.50 Material Mod. V Tensioner, Drill Hole 30 - 60mm 2.0000 sec 2.0000 sec

Pulley

$27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Pulley

$27.50 Material Mod. V Tensioner, Bore Hole 30-60mm 2.0000 sec 2.0000 sec

Pulley

$27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Pulley

$27.50 Material Mod. V Tensioner, Turn I/D 30-60 mm 1.0000 sec 1.0000 sec

Pulley

$27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec
Pulley

$27.50 Material Mod. V Tensioner, Turn OD Med 60-100mm 3.0000 sec 3.0000 sec

Pulley

$27.50 Operation V Tensioner, Unclamp Part 1.0000 sec 1.0000 sec

Pulley

$27.50 Operation V Tensioner, Part Manipulation 3.0000 sec 3.0000 sec

Pulley

$27.50 Operation V Tensioner, Clamp Part 3.0000 sec 3.0000 sec

Pulley

$27.50 Material Mod. V Tensioner, Turn End Face 60-100mm 6.0000 sec 6.0000 sec

Pulley

$27.50 Operation V Tensioner, Auto Tool Change 5.0000 sec 5.0000 sec

Pulley

$27.50 Material Mod. V Tensioner, Turn I/D 30-60 mm 1.0000 sec 1.0000 sec

Pulley

$27.50 Operation V Tensioner, Unclamp Part 1.0000 sec 1.0000 sec

Pulley

Design Profit ®

Page 79 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$27.50 Operation V Tensioner, Unload Part 2.0000 sec 2.0000 sec

Pulley

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation Operation V Tensioner, V Tensioner, Load Part Load Part 3.0000 sec 3.0000 sec 3.0000 sec 3.0000 sec

Pulley

$10.75 Operation V Tensioner, Wash Part Medium 5.0000 sec 5.0000 sec

Pulley

$10.75 Operation V Tensioner, Unload Part 2.0000 sec 2.0000 sec

Pulley

$55.17 Operation V Tensioner, Load Part 3.0000 sec 3.0000 sec

Pulley

$55.17 Operation V Tensioner, Paint Part Small 3.0000 sec 3.0000 sec

Pulley

$55.17 Tool V Tensioner, Oven 0.0000 sec 0.0000 sec

Pulley

$55.17 Operation V Tensioner, Paint Oven Cure 60.0000 sec60.0000 sec

Pulley

$55.17 Operation V Tensioner, Unload Part 2.0000 sec 2.0000 sec

Pulley

$35.51 Part V Tensioner, V Tensioner, Pulley Bearing V Tensioner, 5.0000 sec 5.0000 sec

Pulley Asm Pulley Bearing

$35.51 Fastening V Tensioner, Press Together 3.0000 sec 3.0000 sec

Pulley Asm

$10.75 P.-P. Part V Tensioner, Belt V Tensioner, Pulley Cover V Tensioner, 7.0000 sec 7.0000 sec

Pulley Cover

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Tensioner, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Pulley Cover DRY
$15.50 P.-P. Part V Tensioner, V Tensioner, Pulley Cover V Tensioner, 3.0000 sec 3.0000 sec

Pulley Cover Pulley 

Cover-Stamping

$15.50 Tool V Tensioner, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Pulley Cover

$15.50 Part V Tensioner, V Tensioner, Pulley Cover V Tensioner, 0.0000 sec 0.6000 sec

Pulley Cover Pulley 

Cover-Material

- - - Blank weight 0.053 lbs - - -

Design Profit ®

Page 80 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - Press Size 25 Ton & Type of - - -

Press 

- - - Part Size after stamping (48 L by - - -

48 W by 4H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Tensioner, Load Part 3.0000 sec 3.0000 sec

Pulley Cover

$10.75 Operation V Tensioner, Wash Part Medium 5.0000 sec 5.0000 sec

Pulley Cover

$10.75 Operation V Tensioner, Unload Part 2.0000 sec 2.0000 sec

Pulley Cover

$35.51 Operation V Tensioner, Belt Set In Place 1.0000 sec 1.0000 sec

$35.51 Part V Tensioner, Belt V Tensioner, Belt V Tensioner, Pulley Bolt V Tensioner, Pulley Bolt V Tensioner, V Tensioner, 6.0000 sec 6.0000 sec 6.0000 sec 6.0000 sec

Pulley Bolt

$35.51 Tool V Tensioner, Belt 2 Spindle Nut Runner 6.0000 sec 6.0000 sec

$35.51 Fastening V Tensioner, Belt Power Screw 4.0000 sec 4.0000 sec

$35.51 Part V Tensioner, Belt V Tensioner, Label V Tensioner, 4.0000 sec 4.0000 sec

Label

$35.51 Fastening V Tensioner, Belt Apply Label 3.0000 sec 3.0000 sec

$83.31 Part V V Bolt Tensioner V Bolt Tensioner 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$35.51 Subassembly V V Belt Tensioner Spring Asm. V Belt Tensioner 8.0000 sec 8.0000 sec

Generator/Alterna Spring Asm.

tor

$35.51 Tool V Belt Tensioner First Fixture 0.0000 sec 0.0000 sec

Spring Asm.

$0.00 P.-P. Part V Belt Tensioner V Spring, Belt Tensioner V Spring, Belt 7.0000 sec 7.0000 sec

Spring Asm. Tensioner

$10.75 P.-P. Part V Belt Tensioner V Top Base, Belt Tensioner V Top Base, Belt 5.0000 sec 5.0000 sec

Spring Asm. Tensioner
Design Profit ®

Page 81 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Top Base, Belt Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Tensioner DRY

$43.52 P.-P. Part V Top Base, Belt V Top Base, Belt Tensioner V Top Base, Belt 5.0000 sec 5.0000 sec

Tensioner Tensioner-Trim

- - - TRIM - - -

$43.52 Tool V Top Base, Belt First Fixture 0.0000 sec 0.0000 sec

Tensioner

$70.80 P.-P. Part V Top Base, Belt V Top Base, Belt Tensioner V Top Base, Belt 0.0000 sec 5.9600 sec

Tensioner TensionerCasting

$70.80 Tool V Top Base, Belt Die Casting 0 - 500 ton 0.0000 sec 0.0000 sec

Tensioner

- - - "Aluminum Diecasting, Small Size - - -

and/or Low Comple

$70.80 Part V Top Base, Belt V Top Base, Belt Tensioner V Top Base, Belt 0.0000 sec 13.8500 sec

Tensioner Tensioner-Wash

$70.80 Part V Top Base, Belt V Shaft, Belt Tensioner V Shaft, Belt 5.0000 sec 5.0000 sec

Tensioner Tensioner

- - - Raw Material Req 0.074 lbs from - - -

Cost Sheet

- - - 1 Cavity Mold - - -

- - - Box Size 70mm L x 34mm W x - - -

34mm H

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Top Base, Belt Load Part 3.0000 sec 3.0000 sec

Tensioner

$10.75 Operation V Top Base, Belt Wash Part Medium 5.0000 sec 5.0000 sec

Tensioner

$10.75 Operation V Top Base, Belt Unload Part 2.0000 sec 2.0000 sec

Tensioner

$35.51 P.-P. Part V Belt Tensioner V Bottom Base, Belt Tensioner V Bottom Base, 5.0000 sec 5.0000 sec

Spring Asm. Belt Tensioner

$35.51 Tool V Bottom Base, Press 0.0000 sec 0.0000 sec

Belt Tensioner

Design Profit ®

Page 82 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time
Rate Score

$10.75 P.-P. Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 5.0000 sec 5.0000 sec

Belt Tensioner Belt 

Tensioner-Wash

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Bottom Base, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Belt Tensioner DRY

$27.47 P.-P. Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 5.0000 sec 5.0000 sec

Belt Tensioner Belt 

TensionerMachined

- - - CNC Turning 11" Odd Form 4 - - -

axis Auto Load

$27.47 Tool V Bottom Base, CNC Turning 4 Axis SL-10, Odd 0.0000 sec 0.0000 sec

Belt Tensioner Form

$43.52 P.-P. Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 5.0000 sec 5.0000 sec

Belt Tensioner Belt 

Tensioner-Trim

- - - TRIM - - -

$43.52 Tool V Bottom Base, First Fixture 0.0000 sec 0.0000 sec

Belt Tensioner

$70.80 P.-P. Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 0.0000 sec 6.2700 sec

Belt Tensioner Belt 

Tensioner-Cast

$70.80 Tool V Bottom Base, Die Casting 0 - 500 ton 0.0000 sec 0.0000 sec

Belt Tensioner

- - - "Aluminum Diecasting, Small Size - - -

and/or Low Comple

$70.80 Part V Bottom Base, V Bottom Base, Belt Tensioner V Bottom Base, 0.0000 sec 13.9000 sec

Belt Tensioner Belt 

TensionerMaterial

- - - Raw Material Req 0.133 lbs from - - -

Cost Sheet

- - - 1 Cavity Mold 1 Cavity Mold - - -

- - - Box Size 88mm L x 34mm W x - - -

34mm H

$27.47 Operation V Bottom Base, Clamp Part 3.0000 sec 3.0000 sec

Belt Tensioner

$27.47 Material Mod. V Bottom Base, Turn end face 1-30mm 2.0000 sec 2.0000 sec

Belt Tensioner

Design Profit ®

Page 83 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$27.47 Operation V Bottom Base, Auto Tool Change 5.0000 sec 5.0000 sec

Belt Tensioner

$27.47 Material Mod. V Bottom Base, Bore Hole 1-30mm 1.0000 sec 1.0000 sec

Belt Tensioner

$27.47 Operation V Bottom Base, Auto Tool Change 5.0000 sec 5.0000 sec

Belt Tensioner

$27.47 Material Mod. V Bottom Base, Turn OD 1-30mm 1.0000 sec 1.0000 sec

Belt Tensioner
$27.47 Operation V Bottom Base, Auto Tool Change 5.0000 sec 5.0000 sec

Belt Tensioner

$27.47 Operation V Bottom Base, Part Manipulation 3.0000 sec 3.0000 sec

Belt Tensioner

$27.47 Material Mod. V Bottom Base, Spot Face Small 1-30mm 1.0000 sec 1.0000 sec

Belt Tensioner

$27.47 Operation V Bottom Base, Auto Tool Change 5.0000 sec 5.0000 sec

Belt Tensioner

$27.47 Material Mod. V Bottom Base, Bore Hole 1-30mm 1.0000 sec 1.0000 sec

Belt Tensioner

$27.47 Operation V Bottom Base, Unclamp Part 1.0000 sec 1.0000 sec

Belt Tensioner

$27.47 Operation V Bottom Base, Unload Part 2.0000 sec 2.0000 sec

Belt Tensioner

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Bottom Base, Load Part 3.0000 sec 3.0000 sec

Belt Tensioner

$10.75 Operation V Bottom Base, Wash Part Medium 5.0000 sec 5.0000 sec

Belt Tensioner

$10.75 Operation V Bottom Base, Unload Part 2.0000 sec 2.0000 sec

Belt Tensioner

$35.51 Part V Bottom Base, V Sleeve, Shaft, Belt Tensioner V Sleeve, Shaft, 3.0000 sec 3.0000 sec

Belt Tensioner Belt Tensioner

$10.75 P.-P. Part V Bottom Base, V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, 6.0000 sec 6.0000 sec

Belt Tensioner Belt Tensioner

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Sleeve , Teflon, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Belt Tensioner DRY

Design Profit ®

Page 84 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$15.50 P.-P. Part V Sleeve , Teflon, V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, 3.0000 sec 3.0000 sec

Belt Tensioner Belt 

TensionerStamping

$15.50 Tool V Sleeve , Teflon, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Belt Tensioner

$15.50 Part V Sleeve , Teflon, V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, 0.0000 sec 0.6000 sec

Belt Tensioner Belt 

TensionerMaterial

- - - Blank weight 0.018 lbs - - -

- - - Press Size 25 Ton & Type of - - -

Press 

- - - Part Size after stamping (16 L by - - -

16 W by 18 H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -
- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Sleeve , Teflon, Load Part 3.0000 sec 3.0000 sec

Belt Tensioner

$10.75 Operation V Sleeve , Teflon, Wash Part Medium 5.0000 sec 5.0000 sec

Belt Tensioner

$10.75 Operation V Sleeve , Teflon, Unload Part 2.0000 sec 2.0000 sec

Belt Tensioner

$35.51 Fastening V Bottom Base, Press Together 3.0000 sec 3.0000 sec

Belt Tensioner

$10.75 P.-P. Part V Belt Tensioner V Retainer Clip, Belt Tensioner V Retainer Clip, 6.0000 sec 6.0000 sec

Spring Asm. Spring Belt Tensioner 

Spring

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Retainer Clip, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Belt Tensioner DRY

Spring

$15.50 P.-P. Part V Retainer Clip, V Retainer Clip, Belt Tensioner V Retainer Clip, 3.0000 sec 3.0000 sec

Belt Tensioner Spring Belt Tensioner 

Spring Spring-Stamping

$15.50 Tool V Retainer Clip, Stamping Press 0-60 Ton 0.0000 sec 0.0000 sec

Belt Tensioner 

Spring

Design Profit ®

Page 85 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$15.50 Part V Retainer Clip, V Retainer Clip, Belt Tensioner V Retainer Clip, 0.0000 sec 0.6000 sec

Belt Tensioner Spring Belt Tensioner 

Spring Spring-Material

- - - Blank weight 0.003 lbs - - -

- - - Press Size 25 Ton & Type of - - -

Press 

- - - Part Size after stamping (14 L by - - -

14 W by 3 H)mm

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Retainer Clip, Load Part 3.0000 sec 3.0000 sec

Belt Tensioner 

Spring

$10.75 Operation V Retainer Clip, Wash Part Medium 5.0000 sec 5.0000 sec

Belt Tensioner 

Spring

$10.75 Operation V Retainer Clip, Unload Part 2.0000 sec 2.0000 sec

Belt Tensioner 

Spring

$35.51 Part V Belt Tensioner V Shaft Seal, Belt Tensioner V Shaft Seal, Belt 6.0000 sec 6.0000 sec

Spring Asm. Spring Tensioner Spring

- - - NEEDS UPDATED - - -

$35.51 Part V Belt Tensioner V Valve, Belt Tensioner Spring V Valve, Belt 7.0000 sec 7.0000 sec

Spring Asm. Tensioner Spring
$35.51 Part V Belt Tensioner V Shaft Spring, Belt Tensioner V Shaft Spring, 5.0000 sec 5.0000 sec

Spring Asm. Spring Belt Tensioner 

Spring

$35.51 Operation V Belt Tensioner Set In Place 1.0000 sec 1.0000 sec

Spring Asm.

$35.51 Tool V Belt Tensioner GREASE 6.0000 sec 6.0000 sec

Spring Asm.

$35.51 Fastening V Belt Tensioner APPLY GREASE 5.0000 sec 5.0000 sec

Spring Asm.

$35.51 Tool V Belt Tensioner Press 0.0000 sec 0.0000 sec

Spring Asm.

$35.51 Fastening V Belt Tensioner Press Together 3.0000 sec 3.0000 sec

Spring Asm.

Design Profit ®

Page 86 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$16.39 Subassembly V V Sleeve w/coating, Spring V Sleeve 6.0000 sec 6.0000 sec

Generator/Alterna Damper w/coating, Spring 

tor Damper

- - - "Injection Molding, Small Size - - -

and/or Low Complexi

$16.39 Tool V Sleeve Injection Molding Machine 55-150 0.0000 sec 0.0000 sec

w/coating, Spring ton

Damper

$16.39 Part V Sleeve V Sleeve, Coating, Spring V Sleeve, 0.0000 sec 1.3140 sec

w/coating, Spring Coating, Spring

Damper

$10.75 P.-P. Part V Sleeve V Sleeve, Coating, Inner V Sleeve, 5.0000 sec 5.0000 sec

w/coating, Spring Coating, Inner

Damper

- - - "Washing, Small Size and/or Low - - -

Complexity"

$10.75 Tool V Sleeve, Washer Duo 400 Wash Rinse & 0.0000 sec 0.0000 sec

Coating, Inner DRY

$20.90 P.-P. Part V Sleeve, V Sleeve, Coating, Inner V Sleeve, 3.0000 sec 3.0000 sec

Coating, Inner Coating, 

Inner-Machining

- - - CNC Turning 1.75" Bar 2 Axis - - -

$20.90 Tool V Sleeve, CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec 0.0000 sec

Coating, Inner bar

$20.90 Part V Sleeve, V Sleeve, Coating, Inner V Sleeve, 0.0000 sec 0.0000 sec

Coating, Inner Coating, 

Inner-Material

- - - Includes Bar Feeder - - -

- - - Bar stock weight 0.4 lbs. - - -

- - - Box size of finished part 12Dmm - - -

x 22Lmm

$20.90 Operation V Sleeve, Clamp Part 3.0000 sec 3.0000 sec

Coating, Inner

$20.90 Material Mod. V Sleeve, Turn end face 1-30mm 2.0000 sec 2.0000 sec

Coating, Inner
$20.90 Operation V Sleeve, Auto Tool Change 5.0000 sec 5.0000 sec

Coating, Inner

$20.90 Material Mod. V Sleeve, Turn OD 1-30mm 1.0000 sec 1.0000 sec

Coating, Inner

$20.90 Operation V Sleeve, Auto Tool Change 5.0000 sec 5.0000 sec

Coating, Inner

Design Profit ®

Page 87 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$20.90 Material Mod. V Sleeve, Drill & Chamfer Hole 1-30mm 1.0000 sec 1.0000 sec

Coating, Inner

$20.90 Operation V Sleeve, Auto Tool Change 5.0000 sec 5.0000 sec

Coating, Inner

$20.90 Material Mod. V Sleeve, Bore Hole 1-30mm 1.0000 sec 1.0000 sec

Coating, Inner

$20.90 Operation V Sleeve, Unclamp Part 1.0000 sec 1.0000 sec

Coating, Inner

$20.90 Operation V Sleeve, Part Manipulation 3.0000 sec 3.0000 sec

Coating, Inner

$20.90 Operation V Sleeve, Clamp Part 3.0000 sec 3.0000 sec

Coating, Inner

$20.90 Material Mod. V Sleeve, Turn end face 1-30mm 2.0000 sec 2.0000 sec

Coating, Inner

$20.90 Operation V Sleeve, Unclamp Part 1.0000 sec 1.0000 sec

Coating, Inner

$20.90 Operation V Sleeve, Unload Part 2.0000 sec 2.0000 sec

Coating, Inner

- - - Batch Type Washer - - -

- - - 5-10 min cycle time - - -

- - - Basket Size 15.75x18.50x25.50 - - -

inches x 2

$10.75 Operation V Sleeve, Load Part 3.0000 sec 3.0000 sec

Coating, Inner

$10.75 Operation V Sleeve, Wash Part Medium 5.0000 sec 5.0000 sec

Coating, Inner

$10.75 Operation V Sleeve, Unload Part 2.0000 sec 2.0000 sec

Coating, Inner

- - - Raw Material Req 0.002 lbs from - - -

Cost Sheet

- - - 10 Cavity Mold - - -

- - - Box Size 15mm L x 15mm W x - - -

21mm H

$83.31 Operation V Press part 3.0000 sec 3.0000 sec

Generator/Alterna

tor

$83.31 Part V V Sleeve , Spring Damper V Sleeve , Spring 8.0000 sec 8.0000 sec

Generator/Alterna Damper

tor
Design Profit ®

Page 88 of #

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name Number Munro Actual Time

Rate Score

$83.31 Operation V Press part 3.0000 sec 3.0000 sec

Generator/Alterna

tor

$83.31 Part V V Bolt, Belt Damper, Long V Bolt, Belt 4.0000 sec 4.0000 sec

Generator/Alterna Damper, Long

tor

$83.31 Part V V Bolt, Belt Damper, Short V Bolt, Belt 7.0000 sec 7.0000 sec

Generator/Alterna Damper, Short

tor

$83.31 Tool V Power Tool 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Fastening V Power Screw 4.0000 sec 4.0000 sec

Generator/Alterna

tor

$83.31 Operation V CDI 1.0000 sec 1.0000 sec

Generator/Alterna

tor

- - - Belt needs to be placed on all - - -

pulleys

$83.31 Part V V Belt, Alt/AC V Belt, Alt/AC 10.0000 sec10.0000 sec

Generator/Alterna

tor

$83.31 Tool V Hand Tool 3.0000 sec 3.0000 sec

Generator/Alterna

tor

$83.31 Operation V Align and install chain 10.0000 sec10.0000 sec

Generator/Alterna

tor

Report Totals Count: ##

Design Profit ®

Page 89 of #

Copyright 2005© Munro & Associates, Inc.
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- $0.21 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.05 1 -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.10 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$5.15 $1.24 1 $5.15

- - - -
- - - -

- - - -

$0.00 $0.08 1 $0.00

- - - -

$0.00 $0.03 3 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.13 1 $0.00

- - - -

$0.00 $0.13 2 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.08 1 $0.00

$0.00 $0.08 1 $0.00

- - - -

$0.00 $0.03 2 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.13 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.13 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.13 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.15 1 $0.00

$0.00 $0.13 1 $0.00

- - - -

$0.00 $0.13 1 $0.00

- - - -
$0.00 $0.03 1 $0.00

$0.00 $0.08 1 $0.00

$0.00 $0.08 1 $0.00

- - - -

$0.00 $0.03 5 $0.00

$0.00 $0.03 4 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.05 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.07 1 $0.00

$0.00 $0.03 1 $0.00

$0.32 $0.07 1 $0.32

$0.00 $0.09 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.09 1 $0.00

$0.16 $0.09 2 $0.32

$0.07 $0.09 1 $0.07

$0.00 $0.14 1 $0.00

$0.00 $0.09 1 $0.00

- $0.30 1 -

$0.00 $0.00 1 $0.00

- $0.04 1 -

$0.00 $0.00 1 $0.00
- $0.04 1 -

$0.00 $0.00 1 $0.00

- $0.02 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.10 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$1.41 $0.69 1 $1.41

- - - -

- - - -

- - - -
$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 6 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$1.52 $0.04 1 $1.52

$0.00 $0.00 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

- $0.06 1 -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.06 1 -

$0.00 $0.00 1 $0.00

$0.14 $0.00 1 $0.14

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.03 1 $0.00

$0.00 $0.05 3 $0.00
$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.02 $0.05 3 $0.06

$0.00 $0.03 1 $0.00

$0.00 $0.03 3 $0.00

$0.00 $0.01 1 $0.00

- $0.05 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- $0.02 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -
$0.00 $0.00 1 $0.00

- - - -

- $0.03 1 -

$0.00 $0.00 1 $0.00

- $0.02 1 -

$0.00 $0.00 1 $0.00

- - - -

$0.65 $0.00 1 $0.65

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.02 2 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00
- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.02 2 $0.00

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.01 2 $0.00

- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.01 2 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - -
$0.00 $0.01 2 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.04 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.02 2 $0.00

- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- $0.02 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.02 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.02 1 -
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- $0.06 1 -

$0.00 $0.00 1 $0.00

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00

$1.38 $0.12 1 $1.38

- - - -

- - - -

$0.19 $0.00 1 $0.19

$0.33 $0.00 1 $0.33

$0.00 $0.05 1 $0.00

$0.00 $0.08 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00
- $0.10 1 -

$0.00 $0.00 1 $0.00

- - - -

- $0.02 1 -

$0.00 $0.00 1 $0.00

$0.10 $0.02 1 $0.10

- - - -

- - - -

- - - -

- - - -

- - - -

$9.50 $0.02 1 $9.50

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.25 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.04 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.02 1 $0.00
$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.06 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- $0.02 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.02 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.00 1 $0.00

- $0.02 1 -

$0.00 $0.00 1 $0.00

- $0.06 1 -

$0.00 $0.00 1 $0.00

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00
$1.38 $0.12 1 $1.38

- - - -

- - - -

$0.19 $0.00 1 $0.19

$0.33 $0.00 1 $0.33

$0.00 $0.05 1 $0.00

$0.00 $0.08 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00
- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- $0.07 16 -
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 16 $0.00

- - - -

$0.49 $0.06 16 $7.84

- $0.12 16 -

$0.00 $0.00 16 $0.00

$0.00 $0.00 16 $0.03

- - - -

- - - -

- - - -

$0.00 $0.01 16 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 16 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- $0.00 1 -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 
Cost (Total) (Total)

- $0.00 1 -

$0.00 $0.00 1 $0.00

$0.08 $0.00 1 $0.08

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.02 6 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- $0.05 1 -

$0.00 $0.00 1 $0.00

$0.14 $0.00 1 $0.14

- - - -

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 6 $0.00
$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

- - - -

$0.00 $0.09 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.09 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- $0.04 1 -
$0.00 $0.00 1 $0.00

- - - -

$0.04 $0.00 1 $0.04

- - - -

- - - -

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00
- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- $0.03 1 -

$0.00 $0.00 1 $0.00

- - - -

$0.03 $0.02 2 $0.06

$0.00 $0.01 2 $0.00

$0.11 $0.13 1 $0.11

- - - -

- - - -

- - - -

$0.00 $0.04 1 $0.00
$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.04 1 -

$0.00 $0.00 1 $0.00

- $0.06 1 -

$0.00 $0.00 1 $0.00

$0.08 $0.08 1 $0.08

- - - -

- - - -

- - - -

$0.00 $0.08 1 $0.00

$0.00 $0.08 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 1 $0.00

- $0.06 2 -

$0.00 $0.00 2 $0.00

- - - -
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.05 $0.00 2 $0.10

- - - -

- - - -

$0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.09 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 
Cost (Total) (Total)

$0.00 $0.03 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.09 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

$1.01 $0.04 1 $1.01

- $0.04 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.13 $0.00 1 $0.13
- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.04 $0.04 1 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.25 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.25 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.12 1 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.12 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

- $0.07 1 -

$0.00 $0.00 1 $0.00

- $0.00 1 -

$0.00 $0.00 1 $0.00

- $0.03 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- - - -

- $0.02 105 -

$0.00 $0.00 105 $0.00

$0.01 $0.00 105 $0.53

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00
$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.02 $0.00 48 $0.96

$0.00 $0.00 1 $0.00

$0.00 $0.00 48 $0.00

- - - -

- - - -

$0.00 $0.00 1 $0.00

$1.72 $0.00 3 $5.16

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.00 48 $0.96

$0.00 $0.00 1 $0.00

$0.00 $0.00 48 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 9 $0.00

$0.00 $0.00 3 $0.00
$0.01 $0.00 3 $0.03

$0.10 $0.00 3 $0.30

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

$0.00 $0.00 3 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 9 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.01 $0.00 1 $0.01

$0.00 $0.00 1 $0.00

- - - -

- $0.00 1 -

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.02 2 $0.03

$0.00 $0.00 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 4 $0.00

$0.00 $0.01 2 $0.00

$0.02 $0.06 2 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.01 $0.06 2 $0.02

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.01 $0.04 2 $0.02

- $0.07 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)
$0.00 $0.00 1 $0.00

$0.25 $0.03 1 $0.25

$0.00 $0.00 1 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.01 $0.06 1 $0.01

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.01 $0.06 2 $0.02
$0.00 $0.02 1 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.06 2 $0.00

$0.00 $0.01 2 $0.00

- - - -

$0.01 $0.00 16 $0.08

$0.00 $0.00 16 $0.00

$0.00 $0.00 16 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 16 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

- $0.04 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- $0.10 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$1.89 $0.68 1 $1.89

- - - -

- - - -

- - - -

- - - -

$0.21 $0.21 1 $0.21

$0.00 $0.07 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00
$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 6 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00
- - - -

$0.00 $0.03 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 4 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 3 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 6 $0.00

$0.00 $0.01 5 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.01 5 $0.00

$0.00 $0.01 4 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 4 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 3 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00
$0.00 $0.07 2 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.02 1 $0.00

$0.15 $0.05 6 $0.93

$0.00 $0.03 1 $0.00

$0.00 $0.03 6 $0.00

- $0.06 3 -

- - - -

$0.00 $0.00 3 $0.00

$0.04 $0.05 3 $0.12

- - - -

- - - -

- - - -

$0.00 $0.02 3 $0.00

- $0.07 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00
- - - -

$3.18 $0.11 1 $3.18

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.05 $0.06 5 $0.25

$0.08 $0.06 8 $0.64

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.03 3 $0.00

$0.00 $0.01 3 $0.00

$0.00 $0.03 13 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.03 $0.05 4 $0.12

$0.00 $0.03 1 $0.00
$0.00 $0.03 4 $0.00

$0.00 $0.01 1 $0.00

- $0.07 1 -

- - - -

$0.00 $0.00 1 $0.00

$0.01 $0.00 1 $0.01

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

- - - -

- - - -

$0.00 $0.07 2 $0.00

$0.00 $0.02 1 $0.00

$0.06 $0.05 1 $0.06

$0.00 $0.02 1 $0.00

- $0.07 1 -

$0.00 $0.00 1 $0.00

- - - -

- $0.06 1 -

$0.00 $0.00 1 $0.00
- - - -

- $0.06 1 -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.60 $0.01 1 $0.60

$0.20 $0.02 1 $0.20

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.01 $0.00 3 $0.03

$0.00 $0.03 9 $0.00

$0.00 $0.01 1 $0.00

$0.04 $0.06 2 $0.08

$0.00 $0.01 2 $0.00

- $0.07 2 -

- - - -
$0.00 $0.00 2 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.10 $0.00 2 $0.20

$0.01 $0.00 2 $0.02

$0.00 $0.01 2 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.05 2 $0.00

$0.02 $0.05 3 $0.06

$0.00 $0.03 1 $0.00

$0.00 $0.03 3 $0.00

- $0.06 1 -

$0.00 $0.00 1 $0.00

- - - -

$0.16 $0.01 1 $0.16

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.14 $0.08 1 $0.14

$0.00 $0.02 1 $0.00

$0.00 $0.07 2 $0.00

$0.02 $0.06 2 $0.05

$0.00 $0.03 1 $0.00

$0.00 $0.03 2 $0.00

- $0.04 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.09 1 -

- - - -
$0.00 $0.00 1 $0.00

$0.85 $0.52 1 $0.85

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.05 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00
$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 8 $0.00

$0.00 $0.01 7 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.02 $0.05 3 $0.06

$0.00 $0.03 1 $0.00

$0.00 $0.03 3 $0.00

$0.00 $0.01 1 $0.00

- $0.07 1 -
- - - -

$0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.01 $0.03 1 $0.01

- $0.03 1 -

$0.00 $0.00 1 $0.00

- - - -

- $0.05 16 -

$0.00 $0.00 16 $0.00

$0.01 $0.00 16 $0.08

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00
$0.02 $0.05 1 $0.02

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.06 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.00 1 $0.00

- - - -

$0.00 $0.06 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

$0.02 $0.05 3 $0.06

$0.00 $0.03 1 $0.00

$0.00 $0.03 3 $0.00

$0.00 $0.07 1 $0.00

$0.00 $0.02 1 $0.00

- $0.04 1 -

$0.00 $0.00 1 $0.00

- $0.05 1 -

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.01 1 -

$0.00 $0.00 1 $0.00

$0.10 $0.00 1 $0.10

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.05 $0.07 1 $0.05

$0.00 $0.03 1 $0.00

$0.07 $0.02 1 $0.07

$0.00 $0.03 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.02 $0.05 3 $0.06

$0.00 $0.03 1 $0.00

$0.00 $0.03 3 $0.00

$0.00 $0.07 1 $0.00

- $0.06 1 -

$0.00 $0.00 1 $0.00

- $0.02 1 -

$0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00
- - - -

$0.02 $0.05 2 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.07 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.15 $0.02 1 $0.15

- $0.02 1 -

$0.00 $0.00 1 $0.00

- $0.05 1 -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

$0.00 $0.00 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.25 $0.00 1 $0.25

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.02 1 $0.00
$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- - - -
- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- $0.05 1 -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.01 1 -

- - - -

$0.00 $0.00 1 $0.00

- - - -

$4.42 $0.00 1 $4.42

- - - -

- - - -

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

- - - -

$0.00 $0.07 1 $0.00

$0.00 $0.06 1 $0.00
- - - -

$0.00 $0.04 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.04 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.07 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.11 $0.05 1 $0.11

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$5.36 $0.05 1 $5.36

- - - -

- - - -

- - - -

- - - -

$6.19 $0.05 1 $6.19

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 
Cost (Total) (Total)

- - - -

- - - -

- - - -

$5.82 $0.05 1 $5.82

- - - -

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.05 $0.04 3 $0.15

$0.00 $0.05 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

$0.02 $0.06 3 $0.06

$0.00 $0.05 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.03 $0.07 2 $0.06

$0.00 $0.02 2 $0.00

$0.00 $0.07 1 $0.00

$0.04 $0.06 4 $0.18

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.05 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- - - -
- $0.06 1 -

$0.00 $0.00 1 $0.00

- $0.02 1 -

$0.00 $0.00 1 $0.00

$0.08 $0.00 1 $0.08

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.05 $0.06 2 $0.10

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.03 1 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.25 $0.04 1 $0.25

$0.00 $0.06 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.02 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.04 $0.02 1 $0.04

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

$0.15 $0.14 1 $0.15

$0.00 $0.09 1 $0.00

$0.00 $0.09 1 $0.00

$0.00 $0.02 1 $0.00

$0.19 $0.14 2 $0.39
$0.00 $0.09 1 $0.00

$0.00 $0.09 2 $0.00

$0.00 $0.02 1 $0.00

- - - -

- $0.19 1 -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.03 1 -

$0.00 $0.00 1 $0.00

- $0.02 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.03 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.09 1 -

- - - -

$0.00 $0.00 1 $0.00

$1.36 $0.44 1 $1.36

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00
$0.00 $0.06 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.06 1 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.06 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

- $0.05 2 -

- - - -

$0.00 $0.00 2 $0.00

- $0.01 2 -

$0.00 $0.00 2 $0.00

$0.01 $0.00 2 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.01 2 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 2 $0.00
$0.00 $0.01 2 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.03 2 $0.00

$0.00 $0.03 1 $0.00

$1.20 $0.03 1 $1.20

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00

- - - -

$0.04 $0.00 1 $0.04

- $0.01 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.07 1 -

- - - -

$0.00 $0.00 1 $0.00

$0.05 $0.05 1 $0.05

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00
$0.00 $0.00 1 $0.00

- - - -

- - - -

- - - -

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

- - - -

$0.00 $0.00 1 $0.00

- $0.06 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.08 1 -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.00 1 $0.00

$0.29 $0.33 1 $0.29

- - - -

- - - -

- - - -

$0.00 $0.03 1 $0.00

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.01 1 $0.00
$0.00 $0.06 1 $0.00

- - - -

$0.00 $0.06 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.18 $0.08 1 $0.18

$0.00 $0.01 4 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.03 1 $0.00

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

$0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -
- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

$0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.03 2 $0.00

$0.08 $0.06 1 $0.08

$0.00 $0.03 1 $0.00

$0.01 $0.05 1 $0.01

$0.01 $0.05 1 $0.01

$0.00 $0.01 2 $0.00
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.05 1 -

$0.00 $0.00 1 $0.00

- $0.06 1 -

- - - -

$0.00 $0.00 1 $0.00

$0.07 $0.00 1 $0.07

- - - -

- - - -

- - - -

$0.06 $0.05 1 $0.06

$0.00 $0.03 1 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.05 1 $0.00

$0.00 $0.03 1 $0.00

- - - -

- $0.05 1 -

$0.00 $0.00 1 $0.00

- - - -
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.03 $0.06 1 $0.03

$0.00 $0.04 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.00 1 -

- - - -

$0.00 $0.00 1 $0.00

$0.33 $0.00 1 $0.33

- - - -

- - - -

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00
$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00
$0.00 $0.00 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.03 1 $0.00

- $0.05 2 -

$0.00 $0.00 2 $0.00

- $0.03 2 -

- - - -

$0.00 $0.00 2 $0.00

- $0.05 2 -

- - - -

$0.00 $0.00 2 $0.00

- $0.01 2 -

- - - -

$0.00 $0.00 2 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.87 $0.00 2 $1.74

- - - -

- - - -

- - - -

$0.00 $0.02 2 $0.00

$0.00 $0.05 2 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.04 2 $0.00
$0.00 $0.02 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.02 2 $0.00

$0.00 $0.05 2 $0.00

$0.00 $0.04 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.02 2 $0.00

- - - -

- - - -

- - - -

$0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.05 2 $0.00

$0.00 $0.05 2 $0.00

$0.00 $0.00 2 $0.00

$0.00 $0.92 2 $0.00

$0.00 $0.03 2 $0.00

$0.35 $0.05 2 $0.70

$0.00 $0.03 2 $0.00

- $0.07 2 -

- - - -

$0.00 $0.00 2 $0.00
- $0.01 2 -

$0.00 $0.00 2 $0.00

$0.04 $0.00 2 $0.08

- - - -

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.01 4 $0.00

$0.10 $0.06 2 $0.20

$0.00 $0.06 1 $0.00

$0.00 $0.04 2 $0.00

$0.10 $0.04 1 $0.10

$0.00 $0.03 1 $0.00

$0.19 $0.09 1 $0.19

$0.00 $0.09 1 $0.00

$0.00 $0.09 1 $0.00

- $0.19 1 -

$0.00 $0.00 1 $0.00

$0.00 $0.07 1 $0.00

- $0.05 1 -
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.07 1 -

$0.00 $0.00 1 $0.00

- - - -

$0.08 $0.27 1 $0.08

$0.02 $0.10 1 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- $0.05 1 -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 
Cost (Total) (Total)

- $0.05 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.04 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.08 1 -

$0.00 $0.00 1 $0.00

- - - -

$0.15 $0.27 1 $0.15

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00
$0.00 $0.04 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 2 $0.00

$0.00 $0.04 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.02 $0.03 1 $0.02

- $0.06 1 -

- - - -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.01 1 -

$0.00 $0.00 1 $0.00

$0.02 $0.00 1 $0.02

- - - -

- - - -

- - - -

- - - -

- - - -
- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 2 $0.00

- $0.06 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

$0.00 $0.00 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.01 $0.00 1 $0.01

- - - -

- - - -

- - - -

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.20 $0.06 1 $0.20

- - - -

$0.09 $0.07 1 $0.09
$0.05 $0.05 1 $0.05

$0.00 $0.01 4 $0.00

$0.00 $0.06 1 $0.00

$0.00 $0.05 1 $0.00

$0.00 $0.00 1 $0.00

$0.00 $0.03 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

- $0.14 1 -

- - - -

$0.00 $0.00 1 $0.00

$0.01 $0.01 1 $0.01

- $0.02 1 -

- - - -

$0.00 $0.00 1 $0.00

- $0.01 1 -

- - - -

$0.00 $0.00 1 $0.00

$0.30 $0.00 1 $0.30

- - - -

- - - -

- - - -

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00
$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.01 1 $0.00

$0.00 $0.03 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.02 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

$0.00 $0.01 1 $0.00

- - - -

- - - -

- - - -

$0.00 $0.07 1 $0.00

$0.02 $0.19 1 $0.02
Actual Time Piece Cost Total Labor Qty Piece Cost 

Cost (Total) (Total)

$0.00 $0.07 1 $0.00

$0.08 $0.09 1 $0.08

$0.07 $0.16 1 $0.07

$0.00 $0.09 1 $0.00

$0.00 $0.09 2 $0.00

$0.00 $0.02 1 $0.00

- - - -

$2.50 $0.23 1 $2.50

$0.00 $0.07 1 $0.00

$0.00 $0.23 1 $0.00

2,207 $85.62
Assembly Report

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

$83.31 Tool V Generator/Alternator First Fixture

$49.29 P.-P. Part V Generator/Alternator V Bracket, Alternator

$49.29 Tool V Bracket, Alternator Washer Med Batch special nozzels

$91.21 P.-P. Part V Bracket, Alternator V Bracket, Alternator

- - - "CNC Mach, Auto Sml Size and/or Low Complexity"

- - - Pallet Size 300 mm square, 550 lb Capacity

- - - Tim Shaw

$91.21 Tool V Bracket, Alternator EC-300-AL Horizontal CNC Machine

$43.52 P.-P. Part V Bracket, Alternator V Bracket, Alternator

- - - Trim

- - - Tim Shaw

$43.52 Tool V Bracket, Alternator First Fixture

##### P.-P. Part V Bracket, Alternator V Bracket, Alternator

- - - "Aluminum Diecasting, Medium-Large Size and/or Mod

- - - Tim Shaw

##### Tool V Bracket, Alternator Die Casting 1800-2600 ton

$35.51 P.-P. Part V Bracket, Alternator V Bracket, Alternator

- - - 6 Cavity Tool

- - - Raw Mtl Req'd 4.681 lbs. from cost sheet

- - - Box Size 228.6mm L x 177.8mm W x 139.7mm H

$91.21 Operation V Bracket, Alternator Clamp Part

- - - Spot face 3 places

$91.21 Material Mod. V Bracket, Alternator Spot Face Small 1-30mm

$91.21 Operation V Bracket, Alternator CDI

$91.21 Operation V Bracket, Alternator Auto Tool Change

- - - Drill & Tap 2 holes

$91.21 Material Mod. V Bracket, Alternator Drill and Tap Hole 1-30mm

$91.21 Operation V Bracket, Alternator CDI

- - - Rotate part 90 degrees

$91.21 Operation V Bracket, Alternator Unclamp Part

$91.21 Operation V Bracket, Alternator Part Manipulation

$91.21 Operation V Bracket, Alternator Clamp Part

- - - Spot face 2 places

$91.21 Material Mod. V Bracket, Alternator Spot Face Small 1-30mm

$91.21 Operation V Bracket, Alternator CDI

$91.21 Operation V Bracket, Alternator Auto Tool Change

- - - Mill mounting surface

$91.21 Material Mod. V Bracket, Alternator Milled face

$91.21 Operation V Bracket, Alternator Auto Tool Change

- - - Drill & Tap 2 holes

$91.21 Material Mod. V Bracket, Alternator Drill and Tap Hole 1-30mm

$91.21 Operation V Bracket, Alternator CDI

$91.21 Material Mod. V Bracket, Alternator Drill and Tap Hole 30-60mm

$91.21 Operation V Bracket, Alternator Auto Tool Change

- - - Drill & Tap small hole

$91.21 Material Mod. V Bracket, Alternator Drill and Tap Hole 1-30mm

- - - Rotate part 90 degrees
$91.21 Operation V Bracket, Alternator Unclamp Part

$91.21 Operation V Bracket, Alternator Part Manipulation

$91.21 Operation V Bracket, Alternator Clamp Part

- - - Spot face 5 places

$91.21 Material Mod. V Bracket, Alternator Spot Face Small 1-30mm

$91.21 Operation V Bracket, Alternator CDI

$91.21 Operation V Bracket, Alternator Unclamp Part

$91.21 Operation V Bracket, Alternator Unload Part

$49.29 Operation V Bracket, Alternator Load Part

$49.29 Operation V Bracket, Alternator Wash Part Medium

$49.29 Operation V Bracket, Alternator Unload Part

$83.31 Part V Generator/Alternator V Large Bolt, Alt Bracket

$83.31 Tool V Generator/Alternator Power Tool

$83.31 Fastening V Generator/Alternator Power Screw

$83.31 Part V Generator/Alternator V bolt, Medium, Alt Bracket

$83.31 Part V Generator/Alternator V Bolt, Small, Alt Bracket

$83.31 Tool V Generator/Alternator 3 Spindle Nut Runner

$83.31 Fastening V Generator/Alternator Power Screw

$29.69 Subassembly V Generator/Alternator V Alternator, HV Wire Asm.

$29.69 Tool V Alternator, HV Wire Asm. First Fixture

$29.69 Subassembly V Alternator, HV Wire Asm. V Starter Generator Asm

$29.69 Tool V Starter Generator Asm First Fixture

$29.69 Subassembly V Starter Generator Asm V Starter Generator

$29.69 Tool V Starter Generator First Fixture

$10.75 P.-P. Part V Starter Generator V Housing, Starter Gen, Front

- - - Wash

- - - Tim Shaw

$10.75 Tool V Housing, Starter Gen, Front First Fixture

$41.20 P.-P. Part V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Pallet Size 300 mm square, 550 lb Capacity

- - - Tim Shaw

$41.20 Tool V Housing, Starter Gen, Front EC-300-AL Horizontal CNC Machine

$43.52 P.-P. Part V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- - - Trim

- - - Tim Shaw

$43.52 Tool V Housing, Starter Gen, Front First Fixture

##### P.-P. Part V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- - - "Aluminum Diecasting, Medium-Large Size and/or Mod

- - - Tim Shaw

##### Tool V Housing, Starter Gen, Front Die Casting 1800-2600 ton

##### Part V Housing, Starter Gen, Front V Housing, Starter Gen, Front

- - - Raw Material Req1.282 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 203.2mm L x 165.18mm W x 44.5mm H

$41.20 Operation V Housing, Starter Gen, Front Clamp Part

- - - Mill bearing retainer surface

$41.20 Material Mod. V Housing, Starter Gen, Front Mill Face

$41.20 Operation V Housing, Starter Gen, Front CDI

- - - Mill mntg hole surface

$41.20 Material Mod. V Housing, Starter Gen, Front Milled face

$41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Bore bearing pocket

$41.20 Material Mod. V Housing, Starter Gen, Front Bore Hole & Chamfer

$41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Bore stator dia.
$41.20 Material Mod. V Housing, Starter Gen, Front Bore Hole 100-150mm dia

$41.20 Operation V Housing, Starter Gen, Front CDI

- - - Bore & chamfer hsg dia.

$41.20 Material Mod. V Housing, Starter Gen, Front Bore Hole & Chamfer

$41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Drill & tap 6 holes

$41.20 Material Mod. V Housing, Starter Gen, Front Drill and Tap Hole 1-30mm

$41.20 Operation V Housing, Starter Gen, Front CDI

$41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Drill mntg hole

$41.20 Material Mod. V Housing, Starter Gen, Front Drill Hole

- - - Rotate hsg 90 degrees

$41.20 Operation V Housing, Starter Gen, Front Unclamp Part

$41.20 Operation V Housing, Starter Gen, Front Part Manipulation

$41.20 Operation V Housing, Starter Gen, Front Clamp Part

- - - Mill hole face

$41.20 Material Mod. V Housing, Starter Gen, Front Milled face

$41.20 Operation V Housing, Starter Gen, Front Auto Tool Change

- - - Drill mntg hole

$41.20 Material Mod. V Housing, Starter Gen, Front Drill Hole 30 - 60mm

$41.20 Operation V Housing, Starter Gen, Front Unclamp Part

$41.20 Operation V Housing, Starter Gen, Front Unload Part

$10.75 Operation V Housing, Starter Gen, Front Load Part

$10.75 Operation V Housing, Starter Gen, Front Wash Part Medium

$10.75 Operation V Housing, Starter Gen, Front Unload Part

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - NSK B17-1020G48 17mm ID, 47mm OD, 14mm W

$0.00 Subassembly V Starter Generator V Bearing, Starter Gen, Rotor Front

$29.69 Tool V Starter Generator Press

$29.69 Fastening V Starter Generator Press Together

$10.75 P.-P. Part V Starter Generator V Bearing Retainer, Starter Gen, Front Bearing

$10.75 Tool V Bearing Retainer, Starter Gen, Front Bearing Washer Duo 400 Wash Rinse & DRY

$41.20 P.-P. Part V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

- - - "CNC Horz Mach, Man Sml Size and/or Low Compl

- - - Pallet Size 300 mm square, 550 lb Capacity

$41.20 Tool V Bearing Retainer, Starter Gen, Front Bearing EC-300-ML Horizontal CNC Machine

$15.50 P.-P. Part V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

$15.50 Tool V Bearing Retainer, Starter Gen, Front Bearing Stamping Press 0-60 Ton 

$15.50 Part V Bearing Retainer, Starter Gen, Front Bearing V Bearing Retainer, Starter Gen, Front Bearing

- - - Blank weight 0.287 lbs

- - - Press Size 25 Ton & Type of Press 

- - - Part Size after stamping (65 L by 65 W by 3.2 H)mm

$41.20 Operation V Bearing Retainer, Starter Gen, Front Bearing Load Part

$41.20 Operation V Bearing Retainer, Starter Gen, Front Bearing Clamp Part

$41.20 Material Mod. V Bearing Retainer, Starter Gen, Front Bearing Tap Hole

$41.20 Operation V Bearing Retainer, Starter Gen, Front Bearing Unclamp Part

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Bearing Retainer, Starter Gen, Front Bearing Load Part

$10.75 Operation V Bearing Retainer, Starter Gen, Front Bearing Wash Part Medium

$10.75 Operation V Bearing Retainer, Starter Gen, Front Bearing Unload Part

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

$29.69 Operation V Starter Generator CDI

Design Profit ®

Page 1 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

$29.69 Part V Starter Generator V Bolt, Starter Gen, Bearing Retainer, M5 x 15

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$29.69 Operation V Starter Generator CDI

$29.69 Subassembly V Starter Generator V Rotor & Slipring Asm, Starter Generator

$29.69 Tool V Rotor & Slipring Asm, Starter Generator First Fixture

$32.17 Subassembly V Rotor & Slipring Asm, Starter Generator V Rotor & Core Asm, Starter Generator

- - - CNC Turning 10" Odd Form 4 axis Auto Load

$32.17 Tool V Rotor & Core Asm, Starter Generator CNC Turning 4 Axis SL-20, Odd Form
$29.69 Subassembly V Rotor & Core Asm, Starter Generator V Rotor & Core Asm, OD Turn & Balance

$29.69 Tool V Rotor & Core Asm, OD Turn & Balance First Fixture

- - - Assemble Poles and Winding Asm to Shaft

$20.81 P.-P. Part V Rotor & Core Asm, OD Turn & Balance V Shaft, Starter Gen, Rotor Asm

$20.81 Tool V Shaft, Starter Gen, Rotor Asm Washer Duo 400 Wash Rinse & DRY

$28.18 P.-P. Part V Shaft, Starter Gen, Rotor Asm V Shaft, Starter Gen, Rotor Asm, Turned

$28.18 Tool V Shaft, Starter Gen, Rotor Asm, Turned CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

- - - Includes Bar Feeder

$28.18 Part V Shaft, Starter Gen, Rotor Asm, Turned V Shaft, Starter Gen, Rotor Asm, Steel

- - - Bar stock weight 0.88 lbs.

- - - Box size of finished part 17mm Dia x 80mm

- - - Face End & Turn Max OD (17mm)

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn End face 1-30mm

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- - - Turn 2 Undercut Grooves

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

- - - Turn OD & Bevel for Threaded End (16mm)

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- - - Turn Threaded End (16 x 1.5mm)

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- - - Knurl Splines for Cast Poles

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Kurl OD

- - - Grab Turned Piece with 2nd Chuck Head

- - - Face End & Turn Max OD (6.5mm), Bevel OD

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn End face 1-30mm

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

- - - Knurl Splines for Slip Ring Asm

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Kurl OD

- - - Turn 2nd OD (6mm), Bevel OD, Turn Threads

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- - - Turn Final OD (5mm) & Turn Threads

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn OD 1-30mm

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Reposition Cutting Tool

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Turn Threads

- - - Cut 2 Large Grooves for Wire Relief

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml

- - - Cut 1 Small Keyway Groove

$28.18 Operation V Shaft, Starter Gen, Rotor Asm, Turned Auto Tool Change

$28.18 Material Mod. V Shaft, Starter Gen, Rotor Asm, Turned Cut Groove sml

$20.81 Operation V Shaft, Starter Gen, Rotor Asm Load Part

$20.81 Operation V Shaft, Starter Gen, Rotor Asm Wash Part Medium

$20.81 Operation V Shaft, Starter Gen, Rotor Asm Remove Part

- - - Space for Printing
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$20.81 P.-P. Part V Rotor & Core Asm, OD Turn & Balance V Pole, Starter Gen, Rotor Asm

- - - "Washing, Small-Medium Size and/or Low-Moderate Co

$20.81 Tool V Pole, Starter Gen, Rotor Asm Washer Turbo Tunnel 

$27.47 P.-P. Part V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor Wash

- - - CNC Turning 11" Odd Form 4 axis Auto Load

$27.47 Tool V Pole, Starter Gen, Rotor Wash CNC Turning 4 Axis SL-10, Odd Form

$43.52 P.-P. Part V Pole, Starter Gen, Rotor Wash V Pole, Starter Gen, Rotor Machining

$43.52 Tool V Pole, Starter Gen, Rotor MachiningTrim Press

$56.87 P.-P. Part V Pole, Starter Gen, Rotor MachiningV Pole, Starter Gen, Rotor DeGate

$56.87 Tool V Pole, Starter Gen, Rotor DeGate Sand-core removal 25EZ155-175

##### P.-P. Part V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Sand Removal
- - - "Mold Making - Sand Casting, Small-Medium Size and

##### Tool V Pole, Starter Gen, Rotor Sand Removal Mold Making DISA 240 w/100 m Cooling Line

##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Sand Removal

- - - 8 Cavity Mold

- - - Material per casting 3.28 lbs $0.42 per lb

##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Energy

##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Lost Sand

$56.87 Operation V Pole, Starter Gen, Rotor DeGate Load Part

$56.87 Material Mod. V Pole, Starter Gen, Rotor DeGate Remove Mold Sand No Cores

$56.87 Operation V Pole, Starter Gen, Rotor DeGate Unload Part

$43.52 Operation V Pole, Starter Gen, Rotor MachiningLoad Part

$43.52 Operation V Pole, Starter Gen, Rotor MachiningClamp Part

$43.52 Material Mod. V Pole, Starter Gen, Rotor MachiningTrim Flash/Gates

$43.52 Operation V Pole, Starter Gen, Rotor MachiningUnclamp Part

$43.52 Operation V Pole, Starter Gen, Rotor MachiningUnload Part

$27.47 Operation V Pole, Starter Gen, Rotor Wash Clamp Part

- - - Outer Face

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Turn End Face 60-100mm

$27.47 Operation V Pole, Starter Gen, Rotor Wash Auto Tool Change

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Cut slot

$27.47 Operation V Pole, Starter Gen, Rotor Wash Unclamp Part

$27.47 Operation V Pole, Starter Gen, Rotor Wash Part Manipulation

$27.47 Operation V Pole, Starter Gen, Rotor Wash Clamp Part

- - - Inner Face

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Turn End face 1-30mm

$27.47 Operation V Pole, Starter Gen, Rotor Wash CDI

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Turn End face 1-30mm

$27.47 Operation V Pole, Starter Gen, Rotor Wash Auto Tool Change

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Drill & Chamfer Hole 1-30mm

$27.47 Operation V Pole, Starter Gen, Rotor Wash Unclamp Part

$27.47 Operation V Pole, Starter Gen, Rotor Wash Unload Part

$20.81 Operation V Pole, Starter Gen, Rotor Asm Load Part

$20.81 Operation V Pole, Starter Gen, Rotor Asm Wash Part Medium

$20.81 Operation V Pole, Starter Gen, Rotor Asm Unload Part

- - - Space for Printing

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$29.69 Subassembly V Rotor & Core Asm, OD Turn & Balance V Winding Asm, Starter Generator, Rotor

$29.69 Tool V Winding Asm, Starter Generator, Rotor First Fixture
- - - Wind Winding Asm

$28.80 P.-P. Part V Winding Asm, Starter Generator, Rotor V Winding Bobbin, Starter Gen, Rotor Asm

$28.80 Tool V Winding Bobbin, Starter Gen, Rotor Asm Injection Molding Machine 200-400 Ton

$28.80 Part V Winding Bobbin, Starter Gen, Rotor Asm V Winding Bobbin, Starter Gen, Rotor Asm, Material

- - - Raw Material Req 0.056 lbs from Cost Sheet

- - - 4 Cavity Mold

- - - Box Size 100mm L x 100mm W x 43mm H

- - - 475 feet - 20 gauge (0.030") varnished copper wire

- - - Winding is 660 Turns (30W x 22H Grid)

$29.69 P.-P. Part V Winding Asm, Starter Generator, Rotor V Wie, Rotor, Starter Gen

$29.69 Operation V Winding Asm, Starter Generator, Rotor Load Part

$29.69 Tool V Winding Asm, Starter Generator, Rotor Wire Winding Machine

$29.69 Operation V Winding Asm, Starter Generator, Rotor Wind Rotor

$29.69 Operation V Winding Asm, Starter Generator, Rotor Unload Part

- - - Secure Leads

$29.69 Fastening V Winding Asm, Starter Generator, Rotor Twist wires

$29.69 Fastening V Winding Asm, Starter Generator, Rotor Snap Together

$29.69 Tool V Winding Asm, Starter Generator, Rotor Hand Tool

$29.69 Operation V Winding Asm, Starter Generator, Rotor Cutting To Size

$29.69 Operation V Winding Asm, Starter Generator, Rotor CDI

- - - Tape Winding Asm

$29.69 P.-P. Part V Winding Asm, Starter Generator, Rotor V Tape, Rotor, Starter Gen, Cloth Type

$29.69 Fastening V Winding Asm, Starter Generator, Rotor Apply Tape

- - - Space for Printing

Design Profit ®

Page 2 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

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$29.69 Operation V Rotor & Core Asm, OD Turn & Balance Align to Base

$20.81 P.-P. Part V Rotor & Core Asm, OD Turn & Balance V Pole, Starter Gen, Rotor Asm

- - - "Washing, Small-Medium Size and/or Low-Moderate Co

$20.81 Tool V Pole, Starter Gen, Rotor Asm Washer Turbo Tunnel 

$27.47 P.-P. Part V Pole, Starter Gen, Rotor Asm V Pole, Starter Gen, Rotor Wash
- - - CNC Turning 11" Odd Form 4 axis Auto Load

$27.47 Tool V Pole, Starter Gen, Rotor Wash CNC Turning 4 Axis SL-10, Odd Form

$43.52 P.-P. Part V Pole, Starter Gen, Rotor Wash V Pole, Starter Gen, Rotor Machining

$43.52 Tool V Pole, Starter Gen, Rotor MachiningTrim Press

$56.87 P.-P. Part V Pole, Starter Gen, Rotor MachiningV Pole, Starter Gen, Rotor DeGate

$56.87 Tool V Pole, Starter Gen, Rotor DeGate Sand-core removal 25EZ155-175

##### P.-P. Part V Pole, Starter Gen, Rotor DeGate V Pole, Starter Gen, Rotor Sand Removal

- - - "Mold Making - Sand Casting, Small-Medium Size and

##### Tool V Pole, Starter Gen, Rotor Sand Removal Mold Making DISA 240 w/100 m Cooling Line

##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Sand Removal

- - - 8 Cavity Mold

- - - Material per casting 3.28 lbs $0.42 per lb

##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Energy

##### Part V Pole, Starter Gen, Rotor Sand Removal V Pole, Starter Gen, Rotor Lost Sand

$56.87 Operation V Pole, Starter Gen, Rotor DeGate Load Part

$56.87 Material Mod. V Pole, Starter Gen, Rotor DeGate Remove Mold Sand No Cores

$56.87 Operation V Pole, Starter Gen, Rotor DeGate Unload Part

$43.52 Operation V Pole, Starter Gen, Rotor MachiningLoad Part

$43.52 Operation V Pole, Starter Gen, Rotor MachiningClamp Part

$43.52 Material Mod. V Pole, Starter Gen, Rotor MachiningTrim Flash/Gates

$43.52 Operation V Pole, Starter Gen, Rotor MachiningUnclamp Part

$43.52 Operation V Pole, Starter Gen, Rotor MachiningUnload Part

$27.47 Operation V Pole, Starter Gen, Rotor Wash Clamp Part

- - - Outer Face

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Turn End Face 60-100mm

$27.47 Operation V Pole, Starter Gen, Rotor Wash Auto Tool Change

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Cut slot

$27.47 Operation V Pole, Starter Gen, Rotor Wash Unclamp Part

$27.47 Operation V Pole, Starter Gen, Rotor Wash Part Manipulation

$27.47 Operation V Pole, Starter Gen, Rotor Wash Clamp Part

- - - Inner Face

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Turn End face 1-30mm

$27.47 Operation V Pole, Starter Gen, Rotor Wash CDI

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Turn End face 1-30mm

$27.47 Operation V Pole, Starter Gen, Rotor Wash Auto Tool Change

$27.47 Material Mod. V Pole, Starter Gen, Rotor Wash Drill & Chamfer Hole 1-30mm

$27.47 Operation V Pole, Starter Gen, Rotor Wash Unclamp Part

$27.47 Operation V Pole, Starter Gen, Rotor Wash Unload Part

$20.81 Operation V Pole, Starter Gen, Rotor Asm Load Part

$20.81 Operation V Pole, Starter Gen, Rotor Asm Wash Part Medium

$20.81 Operation V Pole, Starter Gen, Rotor Asm Unload Part

- - - Space for Printing

- - - Space for Printing

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$29.69 Operation V Rotor & Core Asm, OD Turn & Balance Align to Base

$29.69 Tool V Rotor & Core Asm, OD Turn & Balance Press

$29.69 Fastening V Rotor & Core Asm, OD Turn & Balance Press Together

$29.69 Operation V Rotor & Core Asm, OD Turn & Balance Unload Part

- - - Swedge Poles at Shaft via Small Area Mandrell

$29.69 Operation V Rotor & Core Asm, OD Turn & Balance Load Part
$29.69 Tool V Rotor & Core Asm, OD Turn & Balance Press

$29.69 Fastening V Rotor & Core Asm, OD Turn & Balance Press Together

$29.69 Operation V Rotor & Core Asm, OD Turn & Balance Unload Part

- - - Assemble Magnets to Poles

$42.18 Subassembly V Rotor & Core Asm, OD Turn & Balance V Magnet Asm, Starter Generator, Rotor

$42.18 Tool V Magnet Asm, Starter Generator, Rotor First Fixture

- - - Install Stamped Covers onto Magnets

$42.18 Part V Magnet Asm, Starter Generator, Rotor V Magnet, Starter Generator, Rotor

$15.50 P.-P. Part V Magnet Asm, Starter Generator, Rotor V Magnet Cover, Starter Gen, Stamping

$15.50 Tool V Magnet Cover, Starter Gen, Stamping Stamping Press 0-60 Ton 

$15.50 Part V Magnet Cover, Starter Gen, Stamping V Magnet Cover, Starter Gen, Steel

- - - Blank weight 0.004 lbs

- - - Press Size 60 Ton Progressive 

- - - Part Size after stamping (1.3"L x 0.35"w x 0.6"H)

$42.18 Fastening V Magnet Asm, Starter Generator, Rotor Snap Together

- - - Space for Printing

- - - Space for Printing

$29.69 Tool V Rotor & Core Asm, OD Turn & Balance Insertion Tool

$29.69 Operation V Rotor & Core Asm, OD Turn & Balance Magnet Asm Insertion

$29.69 Operation V Rotor & Core Asm, OD Turn & Balance CDI

- - - Install Stamped Fans to Rotor Asm

- - - One on each end

$24.36 P.-P. Part V Rotor & Core Asm, OD Turn & Balance V Fan, Rear, Starter Gen, Rotor Asm

$24.36 Tool V Fan, Rear, Starter Gen, Rotor AsmSpot Welder

$15.50 P.-P. Part V Fan, Rear, Starter Gen, Rotor AsmV Fan, Rear, Starter Gen, Rotor Asm, Steel-welding

$15.50 Tool V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding Stamping Press 0-60 Ton 

$15.50 Part V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding V Fan, Rear, Starter Gen, Rotor Asm, Steel

- - - Blank weight 0.177 lbs

- - - Press Size 60 Ton Progressive 

- - - Part Size after stamping (3.4"L x 3.4"w x 0.56"H)

- - - Space for Printing

- - - Space for Printing

$24.36 Operation V Fan, Rear, Starter Gen, Rotor AsmAlign Clamp

$24.36 Fastening V Fan, Rear, Starter Gen, Rotor AsmSpot Weld

$24.36 Operation V Fan, Rear, Starter Gen, Rotor AsmUnclamp Part

$24.36 Operation V Fan, Rear, Starter Gen, Rotor AsmPart Manipulation

$15.50 P.-P. Part V Fan, Rear, Starter Gen, Rotor AsmV Fan, Front, Starter Gen, Rotor Asm

$15.50 Tool V Fan, Front, Starter Gen, Rotor AsmStamping Press 0-60 Ton 

$15.50 Part V Fan, Front, Starter Gen, Rotor AsmV Fan, Front, Starter Gen, Rotor Asm, Steel

- - - Blank weight 0.286 lbs

- - - Press Size 60 Ton Progressive 

- - - Part Size after stamping (4.1"L x 4.1"w x 0.43"H)

$24.36 Operation V Fan, Rear, Starter Gen, Rotor AsmAlign Clamp

$24.36 Tool V Fan, Rear, Starter Gen, Rotor AsmSpot Welder

$24.36 Fastening V Fan, Rear, Starter Gen, Rotor AsmSpot Weld

$24.36 Operation V Fan, Rear, Starter Gen, Rotor AsmUnclamp Part

$24.36 Operation V Fan, Rear, Starter Gen, Rotor AsmUnload Part

$32.17 Operation V Rotor & Core Asm, Starter Generator Load Part

$32.17 Operation V Rotor & Core Asm, Starter Generator Clamp Part

- - - machine assembled stator OD

$32.17 Material Mod. V Rotor & Core Asm, Starter Generator Turn OD Med 60-100mm

$32.17 Operation V Rotor & Core Asm, Starter Generator Auto Tool Change

- - - Balancing Operation

$32.17 Operation V Rotor & Core Asm, Starter Generator Spin Balance

$32.17 Operation V Rotor & Core Asm, Starter Generator Auto Tool Change

$32.17 Material Mod. V Rotor & Core Asm, Starter Generator Drill Hole 1-30mm
$32.17 Operation V Rotor & Core Asm, Starter Generator CDI

$32.17 Material Mod. V Rotor & Core Asm, Starter Generator Drill Hole 1-30mm

- - - Verify Balancing

$32.17 Operation V Rotor & Core Asm, Starter Generator Spin Balance

$32.17 Operation V Rotor & Core Asm, Starter Generator Unclamp Part

$32.17 Operation V Rotor & Core Asm, Starter Generator Unload Part

- - - Space for Printing

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Design Profit

®

Page 3 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate -

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$20.90 P.-P. Part V Rotor & Slipring Asm, Starter Generator V Bearing Spacer, Starter Gen, Front Bearing

$20.90 Tool V Bearing Spacer, Starter Gen, Front Bearing CNC Turning 2 Axis SL-10, 1.75" bar

- - - Includes Bar Feeder

$20.90 Part V Bearing Spacer, Starter Gen, Front Bearing V Bearing Spacer, Starter Gen, Front Bearing, Stee

- - - Bar Stock, 25mm Diam x 9mm H, 0.08 LB

- - - Finished Part, 23mm Diam x 7mm H

$20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Turn end face 1-30mm

- - - Drill Shaft Hole

$20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

$20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Drill & Chamfer Hole 1-30mm

- - - Chamfer ID/Face Intersection

$20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

$20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

- - - Cut Piece from Bar with Parting Tool 

$20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

$20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Cut to Length

- - - Grab Turned Piece with 2nd Chuck Head

$20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

$20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

- - - Chamfer ID/Face Intersection

$20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Auto Tool Change

$20.90 Material Mod. V Bearing Spacer, Starter Gen, Front Bearing Turn End face 1-30mm

$20.90 Operation V Bearing Spacer, Starter Gen, Front Bearing Unclamp Part

- - - Space for Printing

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$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Slide into Position

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Part Manipulation

- - - Install Slipring & Connector

$28.80 P.-P. Part V Rotor & Slipring Asm, Starter Generator V Winding to Slipring Connector, Starter Gen, Roto

$28.80 Tool V Winding to Slipring Connector, Starter Gen, Roto Injection Molding Machine 55-150 ton

- - - Over Molded Copper Connectors

$28.80 Part V Winding to Slipring Connector, Starter Gen, Roto V Terminal, Overmold, Starter Gen, Rotor, Copper

$28.80 Fastening V Winding to Slipring Connector, Starter Gen, Roto Position Part

$28.80 Part V Winding to Slipring Connector, Starter Gen, Roto V Base, Slipring Connector, Starter Gen, Rotor, Ma

- - - Raw Material Req 0.019 lbs from Cost Sheet

- - - 4 Cavity Mold
- - - Box Size 40mm L x 26mm W x 13mm H

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Align Wire Leads

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Press

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Press Together

$43.52 Subassembly V Rotor & Slipring Asm, Starter Generator V Slipring Asm, Starter Gen, Rotor

$43.52 Tool V Slipring Asm, Starter Gen, Rotor First Fixture

$28.80 P.-P. Part V Slipring Asm, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor

$28.80 Tool V Slipring Base, Starter Gen, RotorInjection Molding Machine 55-150 ton

$28.80 Part V Slipring Base, Starter Gen, RotorV Slipring Base, Starter Gen, Rotor, Material

- - - Raw Material Req 0.013 lbs from Cost Sheet

- - - 4 Cavity Mold

- - - Box Size 14mm L x 14mm W x 22mm H

$29.69 P.-P. Part V Slipring Asm, Starter Gen, Rotor V Wire, Red, Rotor, Starter Gen

$29.69 P.-P. Part V Slipring Asm, Starter Gen, Rotor V Wire, Black, Rotor, Starter Gen

$43.52 Tool V Slipring Asm, Starter Gen, Rotor Wire Insulation Stripper

$43.52 Operation V Slipring Asm, Starter Gen, Rotor Strip Wire Insulation

$43.52 Operation V Slipring Asm, Starter Gen, Rotor CDI

$20.90 P.-P. Part V Slipring Asm, Starter Gen, Rotor V Slipring Base, Starter Gen, Rotor

$20.90 Tool V Slipring Base, Starter Gen, RotorCNC Turning 2 Axis SL-10, 1.75" bar

- - - Includes Bar Feeder

$20.90 Part V Slipring Base, Starter Gen, RotorV Slipring, Starter Gen, Rotor, Copper

- - - Tube Stock, 18.3mm Diam x 10.3mm H, 0.02 LB

- - - Finished Part, 16.3mm Diam x 8.4mm H

$20.90 Material Mod. V Slipring Base, Starter Gen, RotorTurn end face 1-30mm

$20.90 Operation V Slipring Base, Starter Gen, RotorCDI

$20.90 Material Mod. V Slipring Base, Starter Gen, RotorTurn OD 1-30mm

$20.90 Operation V Slipring Base, Starter Gen, RotorAuto Tool Change

$20.90 Material Mod. V Slipring Base, Starter Gen, RotorCut to Length

$43.52 Tool V Slipring Asm, Starter Gen, Rotor Press

$43.52 Fastening V Slipring Asm, Starter Gen, Rotor Press Together

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Align Wire Leads

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Press

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Press Together

- - - Crimp & Solder Leads

$29.69 Multitouch V Rotor & Slipring Asm, Starter Generator Regrab Winding & Slipring Lead

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Crimping Tool

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Crimp Connector

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Soldeing Tool

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Solde terminals in place

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Part Manipulation

$29.69 Multitouch V Rotor & Slipring Asm, Starter Generator Regrab Winding & Slipring Lead

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Crimping Tool

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Crimp Connector

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Soldeing Tool

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Solde terminals in place

$29.69 Operation V Rotor & Slipring Asm, Starter Generator CDI

- - - Install Bearing, Retainer & Nut

- - - NSK 6003DG8B 17mm ID, 35mm OD, 10mm W

$0.00 Subassembly V Rotor & Slipring Asm, Starter Generator V Bearing, Starter Gen, Rotor Rear

$15.50 P.-P. Part V Rotor & Slipring Asm, Starter Generator V Bearing Retainer, Starter Gen, Rear Bearing

$15.50 Tool V Bearing Retainer, Starter Gen, Rear Bearing Stamping Press 0-60 Ton 

$15.50 Part V Bearing Retainer, Starter Gen, Rear Bearing V Bearing Retainer, Starter Gen, Material
- - - Blank weight 0.287 lbs

- - - Press Size 25 Ton Progressive 

- - - Part Size after stamping (0.95" Dia x .0.10" Thk)

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Press

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Press Together

$29.69 Part V Rotor & Slipring Asm, Starter Generator V Nut, Starter Gen, M6

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Power Tool

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Powe Screw

- - - Load into Varnish Machine

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Lod Part

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Varnish Machine

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Trickle Varnish

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Unload Part

- - - Test Rotor Assembly

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Lod Part

$29.69 Inspect V Rotor & Slipring Asm, Starter Generator Tes Rotor Assembly

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Unload Part

- - - Paint Rotor OD & Leads

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Lod Part

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Mask Part - Complex

$29.69 Tool V Rotor & Slipring Asm, Starter Generator Paint Machine

$29.69 Fastening V Rotor & Slipring Asm, Starter Generator Apply Paint

$29.69 Operation V Rotor & Slipring Asm, Starter Generator Unload Part

$29.69 Tool V Starter Generator Press

$29.69 Fastening V Starter Generator Press Together

$0.00 Subassembly V Starter Generator V Stator Asm, Starter Generator

$0.00 Tool V Stator Asm, Starter Generator First Fixture

$28.18 Subassembly V Stator Asm, Starter Generator V Stator Core Asm, Starter Generator

$28.18 Tool V Stator Core Asm, Starter Generator CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

$20.81 Subassembly V Stator Core Asm, Starter Generator V Stator Core Asm, Starter Gen, Stacked

$20.81 Tool V Stator Core Asm, Starter Gen, Stacked First Fixture

- - - 105 Plates, 0.014" thick

$15.50 P.-P. Part V Stator Core Asm, Starter Gen, Stacked V Stator Core Plate, Starter Gen, Stamped

$15.50 Tool V Stator Core Plate, Starter Gen, Stamped Stamping Press 0-60 Ton 

$15.50 Part V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Steel

- - - Blank weight 0.133 lbs

- - - Press Size 25 Ton Progressive 

- - - Part Size after stamping (5.75" Dia x .014" Thk)

$20.81 Tool V Stator Core Asm, Starter Gen, Stacked Special Tool

$20.81 Operation V Stator Core Asm, Starter Gen, Stacked Lock stack to mandrel

$20.81 Operation V Stator Core Asm, Starter Gen, Stacked Unload Part

$28.18 Operation V Stator Core Asm, Starter Generator Load Part

$28.18 Material Mod. V Stator Core Asm, Starter Generator Cut Groove Large

$28.18 Operation V Stator Core Asm, Starter Generator Unload Part

$28.18 Tool V Stator Core Asm, Starter Generator Special Tool

$28.18 Operation V Stator Core Asm, Starter Generator Remove Part

- - - Auto insert 48 cavity insulators

$29.69 P.-P. Part V Stator Asm, Starter Generator V Insulator, Cavity, Starter Gen

$0.00 Tool V Stator Asm, Starter Generator Insertion Tool

$0.00 Operation V Stator Asm, Starter Generator Insulator Insertion

- - - 8 pole, 9 winds per pole, 3 phases (24 poles)

- - - 129 feet - 14 gauge (0.066") varnished copper wire

Design Profit ®

Page 4 of 13

Copyright 2005© Munro & Associates, Inc.
V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

$0.00 Operation V Stator Asm, Starter Generator Load Part

$29.69 P.-P. Part V Stator Asm, Starter Generator V Wire, Stator, Starter Gen

$0.00 Tool V Stator Asm, Starter Generator Wire Winding Machine

$0.00 Operation V Stator Asm, Starter Generator Wind Stator

$0.00 Operation V Stator Asm, Starter Generator Unload Part

- - - Auto insert 48 closeout insulators

$29.69 P.-P. Part V Stator Asm, Starter Generator V Insulator, Closeout, Starter Gen

$0.00 Tool V Stator Asm, Starter Generator Insertion Tool

$0.00 Operation V Stator Asm, Starter Generator Insulator Insertion

- - - Install 3 terminals

$0.00 Tool V Stator Asm, Starter Generator Wire Insulation Stripper

$0.00 Operation V Stator Asm, Starter Generator Strip Wire Insulation

$0.00 Multitouch V Stator Asm, Starter Generator Regrab 3 Wire Leads

$0.00 Part V Stator Asm, Starter Generator V Insulator Sleeve, Starter Gen, Stator Asm

$0.00 Part V Stator Asm, Starter Generator V Terminal, Starter Gen, Stator Asm

$0.00 Tool V Stator Asm, Starter Generator Crimping Tool

$0.00 Fastening V Stator Asm, Starter Generator Crimp Connector, Large

- - - Strip, Twist & Solder 9 Common Stator Leads

$0.00 Tool V Stator Asm, Starter Generator Wire Insulation Stripper

$0.00 Operation V Stator Asm, Starter Generator Strip Wire Insulation

$0.00 Tool V Stator Asm, Starter Generator Wire Twisting Tool

$0.00 Multitouch V Stator Asm, Starter Generator Regrab Wire Leads

$0.00 Fastening V Stator Asm, Starter Generator Twist wires

$0.00 Tool V Stator Asm, Starter Generator Soldering Tool

$0.00 Fastening V Stator Asm, Starter Generator Solder Leads

- - - Install Insulator Sleeve Over Solder Joint

$0.00 Part V Stator Asm, Starter Generator V Insulator Sleeve, Stator Asm, Starter Gen, Large

$0.00 Fastening V Stator Asm, Starter Generator Push In Place

- - - Install Temp Sensor

$29.69 Subassembly V Stator Asm, Starter Generator V Temp Sensor Asm, Starter Gen, Stator

$29.69 Tool V Temp Sensor Asm, Starter Gen, Stator First Fixture

- - - Attach Eylet Terminals

$0.00 Subassembly V Temp Sensor Asm, Starter Gen, Stator V Temp Sensor Wire, Starter Gen, Stator Asm

$29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Wire Insulation Stripper

$29.69 Operation V Temp Sensor Asm, Starter Gen, Stator Strip Wire Insulation

$29.69 Operation V Temp Sensor Asm, Starter Gen, Stator CDI

$29.69 Part V Temp Sensor Asm, Starter Gen, Stator V Eyelet Terminal, Starter Gen, Stator Temp Sensor

$29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Crimping Tool

$29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Crimp Connector

$29.69 Operation V Temp Sensor Asm, Starter Gen, Stator CDI

- - - Heat Shrink Tube

$29.69 Part V Temp Sensor Asm, Starter Gen, Stator V Heat Shrink Tube, Starter Gen, Stator Temp Senso

$29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Heat Gun

$29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Heat shrink tube

$29.69 Operation V Temp Sensor Asm, Starter Gen, Stator CDI

- - - Attach Temp Sensor & Insulate Connections

$29.69 Part V Temp Sensor Asm, Starter Gen, Stator V Insulator Sleeve, Starter Gen, Stator Asm

$29.69 Subassembly V Temp Sensor Asm, Starter Gen, Stator V Thermocouple, Starter Gen, Stator Asm

$29.69 Tool V Thermocouple, Starter Gen, Stator Asm First Fixture

$29.69 Subassembly V Thermocouple, Starter Gen, Stator Asm VThermocouple Leads, Starter Gen, Stator Asm

$29.69 Tool V Thermocouple, Starter Gen, Stator Asm Wire Insulation Stripper
$29.69 Operation V Thermocouple, Starter Gen, Stator Asm Strip Wire Insulation

$29.69 Operation V Thermocouple, Starter Gen, Stator Asm CDI

$29.69 Multitouch V Thermocouple, Starter Gen, Stator Asm Regrab Wire Leads

$29.69 Fastening V Thermocouple, Starter Gen, Stator Asm Twit wires

$29.69 Tool V Thermocouple, Starter Gen, Stator Asm Soldering Fixture

$29.69 Fastening V Thermocouple, Starter Gen, Stator Asm Solder Leads

$29.69 Part V Thermocouple, Starter Gen, Stator Asm VHeat Shrink Tube, Starter Gen, Stator Temp Senso

$29.69 Tool V Thermocouple, Starter Gen, Stator Asm Heat Gun

$29.69 Fastening V Thermocouple, Starter Gen, Stator Asm Heat shrink tube

$29.69 Multitouch V Temp Sensor Asm, Starter Gen, Stator Regrab Wire Leads

$29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Twist wires

$29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Soldering Fixture

$29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Solder Leads

$29.69 Part V Temp Sensor Asm, Starter Gen, Stator V Heat Shrink Tube, Weather Pack, Stator Temp Sens

$29.69 Tool V Temp Sensor Asm, Starter Gen, Stator Heat Gun

$29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Heat shrink tube

$29.69 Multitouch V Temp Sensor Asm, Starter Gen, Stator Insulator Sleeve, Regrab

$29.69 Fastening V Temp Sensor Asm, Starter Gen, Stator Slide into Position

- - - Tie down Leads

$0.00 Part V Stator Asm, Starter Generator V Insulator String, Starter Gen, Stator Asm

$0.00 Operation V Stator Asm, Starter Generator Tie strings

$0.00 Operation V Stator Asm, Starter Generator CDI

$0.00 Tool V Stator Asm, Starter Generator Hand Tool

$0.00 Operation V Stator Asm, Starter Generator Trim strings

- - - Load into Varnish Machine

$0.00 Operation V Stator Asm, Starter Generator Load Part

$0.00 Tool V Stator Asm, Starter Generator Varnish Machine

$0.00 Fastening V Stator Asm, Starter Generator Trickle Varnish

$0.00 Operation V Stator Asm, Starter Generator Unload Part

- - - Test Stator Assembly

$0.00 Operation V Stator Asm, Starter Generator Load Part

$0.00 Inspect V Stator Asm, Starter Generator Test Stator Assembly

$0.00 Operation V Stator Asm, Starter Generator Unload Part

- - - Paint Stator ID & Leads

$0.00 Operation V Stator Asm, Starter Generator Load Part

$0.00 Operation V Stator Asm, Starter Generator Mask Part - Complex

$0.00 Tool V Stator Asm, Starter Generator Paint Machine

$0.00 Fastening V Stator Asm, Starter Generator Apply Paint

$0.00 Operation V Stator Asm, Starter Generator Unload Part

$29.69 Operation V Starter Generator Align to Housing

$10.75 P.-P. Part V Starter Generator V Housing, Starter Gen, Rear

- - - Wash

- - - Tim Shaw

$10.75 Tool V Housing, Starter Gen, Rear First Fixture

$41.20 P.-P. Part V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Tim Shaw

$41.20 Tool V Housing, Starter Gen, Rear EC-300-AL Horizontal CNC Machine

$43.52 P.-P. Part V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- - - Trim

- - - Tim Shaw

$43.52 Tool V Housing, Starter Gen, Rear First Fixture

##### P.-P. Part V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- - - "Aluminum Diecasting, Medium-Large Size and/or Mod

- - - Tim Shaw

##### Tool V Housing, Starter Gen, Rear Die Casting 1800-2600 ton
##### Part V Housing, Starter Gen, Rear V Housing, Starter Gen, Rear

- - - Raw Material Req 1.717 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 203.2mm L x 165.1mm W x 114.3mm H

- - - Cast in Place Sleeve

##### Part V Housing, Starter Gen, Rear V Sleeve Bearing Overmolded

##### Fastening V Housing, Starter Gen, Rear Set In Place

$41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Mill housing surface

$41.20 Material Mod. V Housing, Starter Gen, Rear Mill Face

$41.20 Operation V Housing, Starter Gen, Rear CDI

- - - Mill bearing pocket face

$41.20 Material Mod. V Housing, Starter Gen, Rear Milled face

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Bore & chamfer bearing pocket

$41.20 Material Mod. V Housing, Starter Gen, Rear Bore Hole & Chamfer

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Bore stator dia.

$41.20 Material Mod. V Housing, Starter Gen, Rear Bore Hole 100-150mm dia

$41.20 Operation V Housing, Starter Gen, Rear CDI

- - - Bore & chamfer hsg dia.

$41.20 Material Mod. V Housing, Starter Gen, Rear Bore Hole & Chamfer

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill 6 holes

$41.20 Material Mod. V Housing, Starter Gen, Rear Drill Hole 1-30mm

$41.20 Operation V Housing, Starter Gen, Rear CDI

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill mounting hole

$41.20 Material Mod. V Housing, Starter Gen, Rear Drill Hole 1-30mm

$41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Flip housing 90 degrees

$41.20 Operation V Housing, Starter Gen, Rear Part Manipulation

$41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Mill bolt hole surface

$41.20 Material Mod. V Housing, Starter Gen, Rear Milled face

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

Design Profit ®

Page 5 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

- - - Drill bolt hole

$41.20 Material Mod. V Housing, Starter Gen, Rear Drill & Chamfer Hole 30-60mm

$41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Rotate housing

$41.20 Operation V Housing, Starter Gen, Rear Part Manipulation

$41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Mill outside term block mntg surfaces

$41.20 Material Mod. V Housing, Starter Gen, Rear Milled face

$41.20 Operation V Housing, Starter Gen, Rear CDI

$41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Flip housing 90 degrees
$41.20 Operation V Housing, Starter Gen, Rear Part Manipulation

$41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Machine housing O.D.

$41.20 Material Mod. V Housing, Starter Gen, Rear Machine OD of unused area

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Spot face 3 mntg surface

$41.20 Material Mod. V Housing, Starter Gen, Rear Spot Face Small 1-30mm

$41.20 Operation V Housing, Starter Gen, Rear CDI

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill & tap 6 holes

$41.20 Material Mod. V Housing, Starter Gen, Rear Drill and Tap Hole 1-30mm

$41.20 Operation V Housing, Starter Gen, Rear CDI

$41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Flip housing 90 degrees

$41.20 Operation V Housing, Starter Gen, Rear Part Manipulation

$41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Spot face 2 mntg holes

$41.20 Material Mod. V Housing, Starter Gen, Rear Spot Face Small 1-30mm

$41.20 Operation V Housing, Starter Gen, Rear CDI

- - - Mill inside term block mntg surfaces

$41.20 Material Mod. V Housing, Starter Gen, Rear Milled face

$41.20 Operation V Housing, Starter Gen, Rear CDI

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill term block mntg holes

$41.20 Material Mod. V Housing, Starter Gen, Rear Drill & Chamfer Hole 1-30mm

$41.20 Operation V Housing, Starter Gen, Rear CDI

$41.20 Operation V Housing, Starter Gen, Rear Auto Tool Change

- - - Drill & tap 3 holes

$41.20 Material Mod. V Housing, Starter Gen, Rear Drill and Tap Hole 1-30mm

$41.20 Operation V Housing, Starter Gen, Rear CDI

$41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

- - - Rotate housing

$41.20 Operation V Housing, Starter Gen, Rear Part Manipulation

$41.20 Operation V Housing, Starter Gen, Rear Clamp Part

- - - Mill bolt hole surface

$41.20 Material Mod. V Housing, Starter Gen, Rear Milled face

$41.20 Operation V Housing, Starter Gen, Rear Unclamp Part

$41.20 Operation V Housing, Starter Gen, Rear Unload Part

$10.75 Operation V Housing, Starter Gen, Rear Load Part

$10.75 Operation V Housing, Starter Gen, Rear Wash Part Medium

$10.75 Operation V Housing, Starter Gen, Rear Unload Part

$29.69 Multitouch V Starter Generator Regrab Wire Eyelet & Thread Thru Grommet

$29.69 Tool V Starter Generator Press

$29.69 Fastening V Starter Generator Press Together

$29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 80

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$16.39 P.-P. Part V Starter Generator V Boot, Starter Generator, 3 Phase Terminal

- - - "Injection Molding, Small Size and/or Low Complexi

$16.39 Tool V Boot, Starter Generator, 3 Phase Terminal Injection Molding Machine 55-150 ton

$16.39 Part V Boot, Starter Generator, 3 Phase Terminal V Boot, Starter Generator, 3 Phase Terminal

- - - Raw Material Req 0.027 lbs from Cost Sheet

- - - 10 Cavity Mold

- - - Box Size 25mm L x 25mm W x 20mm H

- - - Space for Printing

- - - Space for Printing
- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$29.69 Fastening V Starter Generator Push In Place

$35.51 Subassembly V Starter Generator V Terminal Block Asm, Starter Generator, 3 Phase T

$35.51 Tool V Terminal Block Asm, Starter Generator, 3 Phase T Press

$28.80 Subassembly V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

- - - "Injection Molding, Small-Medium Size and/or Low-M

$28.80 Tool V Terminal Block Asm, Starter Generator, 3 Phase T Injection Molding Machine 200-400 Ton

- - - WEIGHT W/O BRASS INSERTS

$28.80 Part V Terminal Block Asm, Starter Generator, 3 Phase T V Terminal Block Asm, Starter Generator, 3 Phase T

- - - Raw Material Req 0.528 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 121mm L x 82mm W x 45mm H

$35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T Load Part

$35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T Clamp Part

$35.51 Part V Terminal Block Asm, Starter Generator, 3 Phase T V Brass Threaded Insert Small

$35.51 Part V Terminal Block Asm, Starter Generator, 3 Phase T V Brass Threaded Insert Large

$35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T Part Manipulation

$35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T CDI

$35.51 Fastening V Terminal Block Asm, Starter Generator, 3 Phase T Press Together

$35.51 Operation V Terminal Block Asm, Starter Generator, 3 Phase T Unclamp Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$29.69 Operation V Starter Generator CDI

$29.69 Part V Starter Generator V Bolt, Starter Gen, M6 x 18

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$29.69 Operation V Starter Generator CDI

$16.39 P.-P. Part V Starter Generator V Grommet, Starter Generator, Internal Regulator W

- - - "Injection Molding, Small Size and/or Low Complexi

$16.39 Tool V Grommet, Starter Generator, Internal Regulator W Injection Molding Machine 55-150 ton

$16.39 Part V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator W

- - - Raw Material Req 0.01 lbs from Cost Sheet

- - - 10 Cavity Mold

- - - Box Size 33mm L x 14mm W x 11mm H

- - - Space for Printing

- - - Space for Printing

$29.69 Multitouch V Starter Generator Regrab Wire Eyelet & Thread Thru Grommet

$29.69 Fastening V Starter Generator Push In Place

$29.69 Part V Starter Generator V Base Gasket, Starter Generator, Internal Regulat

$29.69 Fastening V Starter Generator Push In Place

$35.51 Subassembly V Starter Generator V Internal Regulator Asm, Starter Generator

$35.51 Tool V Internal Regulator Asm, Starter Generator First Fixture

Design Profit ®

Page 6 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate
- - - ASSEMBLE & SOLDER BRUSHES

$35.51 Subassembly V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator

$35.51 Tool V Internal Regulator Asm, Starter Generator Press

- - - Crush Sleeve Installation

$28.80 Subassembly V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator

- - - "Injection Molding, Small-Medium Size and/or Low-M

$28.80 Tool V Internal Regulator Asm, Starter Generator Injection Molding Machine 200-400 Ton

$28.80 Part V Internal Regulator Asm, Starter Generator V Internal Regulator Asm, Starter Generator

$28.80 Part V Internal Regulator Asm, Starter Generator V 4 Pin Terminal Strip

$28.80 Fastening V Internal Regulator Asm, Starter Generator Set In Place

- - - Raw Material Req 0.1 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 123mm L x 73mm W x 26mm H

$35.51 Operation V Internal Regulator Asm, Starter Generator Load Part

$35.51 Operation V Internal Regulator Asm, Starter Generator Clamp Part

$35.51 Part V Internal Regulator Asm, Starter Generator V Anti-Crush Sleeve PEB mid housing

$35.51 Fastening V Internal Regulator Asm, Starter Generator Press Together

$35.51 Operation V Internal Regulator Asm, Starter Generator Unclamp Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$35.51 Part V Internal Regulator Asm, Starter Generator V Brush Spring

$35.51 Operation V Internal Regulator Asm, Starter Generator Set In Place

$0.00 Subassembly V Internal Regulator Asm, Starter Generator V Regulator Brush Asm.

- - - REVISIT TO MAKE SURE IT IS CORRECT

$0.00 Tool V Regulator Brush Asm. First Fixture

$0.00 Part V Regulator Brush Asm. V Regulator Brush

$0.00 Part V Regulator Brush Asm. V Copper Wire - Brushes

$35.51 Operation V Internal Regulator Asm, Starter Generator Set In Place

$35.51 Tool V Internal Regulator Asm, Starter Generator Soldering Tool

$35.51 Fastening V Internal Regulator Asm, Starter Generator Solder Leads

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$16.39 P.-P. Part V Starter Generator V Brush Cover, Starter Generator, Internal Regulat

$16.39 Tool V Brush Cover, Starter Generator, Internal Regulat Injection Molding Machine 55-150 ton

- - - "Injection Molding, Small Size and/or Low Complexi
$16.39 Part V Brush Cover, Starter Generator, Internal Regulat V Brush Cover, Starter Generator, Internal Regulat

- - - Raw Material Req 0.027 lbs from Cost Sheet

- - - 12 Cavity Mold

- - - Box Size 20mm L x 20mm W x 43mm H

$29.69 Fastening V Starter Generator Push In Place

$29.69 Part V Starter Generator V Dust Seal, Starter Generator, Internal Regulator

$29.69 Fastening V Starter Generator Push In Place

$29.69 Multitouch V Starter Generator Regrab Wire Eyelet & Position

$29.69 Part V Starter Generator V Bolt, Starter Gen, M4 x 8

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$10.75 P.-P. Part V Starter Generator V Cover, Starter Gen, Internal Regulator

- - - Wash

- - - Tim Shaw

$10.75 Tool V Cover, Starter Gen, Internal Regulator First Fixture

$41.20 P.-P. Part V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Tim Shaw

$41.20 Tool V Cover, Starter Gen, Internal Regulator EC-300-AL Horizontal CNC Machine

$43.52 P.-P. Part V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- - - Trim

- - - Tim Shaw

$43.52 Tool V Cover, Starter Gen, Internal Regulator First Fixture

##### P.-P. Part V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- - - "Aluminum Diecasting, Medium Size and/or Moderate 

##### Tool V Cover, Starter Gen, Internal Regulator Die Casting 1000-1800 ton

##### Part V Cover, Starter Gen, Internal Regulator V Cover, Starter Gen, Internal Regulator

- - - Raw Material Req .769 lbs from Cost Sheet

- - - 6 Cavity Mold

- - - Box Size 181mm L x 127mm W x 47.6mm H

$41.20 Operation V Cover, Starter Gen, Internal Regulator Clamp Part

- - - Mill housing surface

$41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Mill Face

$41.20 Operation V Cover, Starter Gen, Internal Regulator CDI

$41.20 Operation V Cover, Starter Gen, Internal Regulator Auto Tool Change

- - - Bore & chamfer stator dia.

$41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Bore Hole 100-150mm dia

$41.20 Operation V Cover, Starter Gen, Internal Regulator Unclamp Part

- - - Flip housing 90 degrees

$41.20 Operation V Cover, Starter Gen, Internal Regulator Part Manipulation

$41.20 Operation V Cover, Starter Gen, Internal Regulator Clamp Part

- - - Mill bearing retainer surface

$41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Mill Face

$41.20 Operation V Cover, Starter Gen, Internal Regulator Auto Tool Change

- - - Bore & chamfer bearing pocket

$41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Bore Hole & Chamfer

$41.20 Operation V Cover, Starter Gen, Internal Regulator Auto Tool Change

- - - Drill & tap 8 holes

$41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Drill and Tap Hole 1-30mm

$41.20 Operation V Cover, Starter Gen, Internal Regulator CDI

$41.20 Operation V Cover, Starter Gen, Internal Regulator Unclamp Part

- - - Flip housing 90 degrees

$41.20 Operation V Cover, Starter Gen, Internal Regulator Part Manipulation

$41.20 Operation V Cover, Starter Gen, Internal Regulator Clamp Part

$41.20 Material Mod. V Cover, Starter Gen, Internal Regulator Drill Hole 1-30mm

$41.20 Operation V Cover, Starter Gen, Internal Regulator Unclamp Part
$41.20 Operation V Cover, Starter Gen, Internal Regulator Unload Part

$10.75 Operation V Cover, Starter Gen, Internal Regulator Load Part

$10.75 Operation V Cover, Starter Gen, Internal Regulator Wash Part Medium

$10.75 Operation V Cover, Starter Gen, Internal Regulator Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$29.69 Operation V Starter Generator CDI

$16.39 P.-P. Part V Starter Generator V Duckbill Breather, Starter Gen, Internal Reg Cov

- - - "Injection Molding, Small Size and/or Low Complexi

$16.39 Tool V Duckbill Breather, Starter Gen, Internal Reg Cov Injection Molding Machine 55-150 ton

$16.39 Part V Duckbill Breather, Starter Gen, Internal Reg Cov V Duckbill Breather, Starter Gen, Internal Reg Cov

- - - Raw Material Req 0.003 lbs from Cost Sheet

- - - 12 Cavity Mold

- - - Box Size 17mm L x 15mm W x 15mm H

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$29.69 Fastening V Starter Generator Push In Place

$29.69 Operation V Starter Generator CDI

$29.69 Part V Starter Generator V Washer, Starter Gen, M6 Shim

$42.18 Subassembly V Starter Generator V Resolver Motor Armature Asm, Starter Gen

$42.18 Tool V Resolver Motor Armature Asm, Starter Gen First Fixture

- - - 16 Plates, 0.020" thick

$15.50 P.-P. Part V Resolver Motor Armature Asm, Starter Gen V Resolver Core Plate, Starter Gen, Stamped

$15.50 Tool V Resolver Core Plate, Starter Gen, Stamped Stamping Press 0-60 Ton 

$15.50 Part V Resolver Core Plate, Starter Gen, Stamped V Resolver Core Plate, Starter Gen, Steel

- - - Blank weight 0.003 lbs

- - - Press Size 25 Ton Progressive 

- - - Stamped Part Size (0.76" H x 0.67" W x 0.02" H)

$42.18 Tool V Resolver Motor Armature Asm, Starter Gen Special Tool

$42.18 Operation V Resolver Motor Armature Asm, Starter Gen Lock stack to mandrel

$42.18 Operation V Resolver Motor Armature Asm, Starter Gen Unload Part

- - - Space for Printing

- - - Space for Printing
- - - Space for Printing

- - - Space for Printing

$29.69 Part V Starter Generator V Nut, Starter Gen, M5

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$0.00 Subassembly V Starter Generator V Resolver Motor Sensor Asm, Starter Gen

$0.00 Tool V Resolver Motor Sensor Asm, Starter Gen First Fixture

- - - Coils, Laminates, Harness, Potted Circuit, Molds

- - - Space for Printing

- - - Space for Printing

$55.17 P.-P. Part V Starter Generator V Bracket, Starter Gen, Resolver Motor Sensor

$55.17 Tool V Bracket, Starter Gen, Resolver Motor Sensor Anodizing Equipment

- - - Zinc Plating, Batched Processed

$20.81 P.-P. Part V Bracket, Starter Gen, Resolver Motor Sensor V Bracket, Starter Gen, Resolver, Plated

$20.81 Tool V Bracket, Starter Gen, Resolver, Plated Washer Duo 400 Wash Rinse & DRY

$15.50 P.-P. Part V Bracket, Starter Gen, Resolver, Plated V Bracket, Starter Gen, Resolver, Stamped

$15.50 Tool V Bracket, Starter Gen, Resolver, Stamped Stamping Press 0-60 Ton 

$15.50 Part V Bracket, Starter Gen, Resolver, Stamped V Bracket, Starter Gen, Resolver, Material

- - - Blank weight 0.187 lbs

- - - Press Size 25 Ton Progressive

- - - Part Size after stamping (5 L by 47 W by 3.2 H)mm

$20.81 Operation V Bracket, Starter Gen, Resolver, Plated Loa Part

$20.81 Operation V Bracket, Starter Gen, Resolver, Plated Wash Part Medium

$20.81 Operation V Bracket, Starter Gen, Resolver, Plated Unload Part

$55.17 Operation V Bracket, Starter Gen, Resolver Motor Sensor Load Part

$55.17 Operation V Bracket, Starter Gen, Resolver Motor Sensor Electroplate Process

$55.17 Operation V Bracket, Starter Gen, Resolver Motor Sensor Remove Part

- - - Space for Printing

- - - Space for Printing

$29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$29.69 Multitouch V Starter Generator Regrab Resolver Harness & Position

Design Profit ®

Page 7 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

$29.69 Fastening V Starter Generator Push In Place

$35.51 Subassembly V Starter Generator V Cover Asm, Starter Gen, Resolver Motor

$35.51 Tool V Cover Asm, Starter Gen, Resolver Motor First Fixture

$10.75 Subassembly V Cover Asm, Starter Gen, Resolver Motor V Cover Asm, Starter Gen, Resolver Motor-Wash

$10.75 Tool V Cover Asm, Starter Gen, Resolver Motor-W Washer Duo 400 W ash ash Rinse & DRY

$15.50 Subassembly V Cover Asm, Starter Gen, Resolver Motor-W V Cover Asm, Starter Gen, Resolver Motor-Stamping ash

$15.50 Tool V Cover Asm, Starter Gen, Resolver Motor-Stamping Stamping Press 0-60 Ton 

$15.50 Part V Cover Asm, Starter Gen, Resolver Motor-Stamping V Cover Asm, Starter Gen, Resolver Motor-Stamping

- - - Blank weight 0.214 lbs

- - - Press Size 60 Ton Progressive

- - - Part Size after stamping (80 L by 104 W by 21 H)mm

$10.75 Operation V Cover Asm, Starter Gen, Resolver Motor-W Load Part ash

$10.75 Operation V Cover Asm, Starter Gen, Resolver Motor-W Wash Part Medium ash

$10.75 Operation V Cover Asm, Starter Gen, Resolver Motor-W Unload Part ash
$35.51 Part V Cover Asm, Starter Gen, Resolver Motor V Label - Cover Asm.

$35.51 Fastening V Cover Asm, Starter Gen, Resolver Motor Apply Label

$35.51 Part V Cover Asm, Starter Gen, Resolver Motor V Seal - Cover Asm.

$35.51 Tool V Cover Asm, Starter Gen, Resolver Motor Glue Bottle

$35.51 Fastening V Cover Asm, Starter Gen, Resolver Motor Glue in Place

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$29.69 Multitouch V Starter Generator Regrab Resolver Harness & Position

$10.75 P.-P. Part V Starter Generator V Bracket, Starter Gen, Elect Harness

$10.75 Tool V Bracket, Starter Gen, Elect Harness Washer Duo 400 Wash Rinse & DRY

$15.50 P.-P. Part V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness

$15.50 Tool V Bracket, Starter Gen, Elect Harness Stamping Press 0-60 Ton 

$15.50 Part V Bracket, Starter Gen, Elect Harness V Bracket, Starter Gen, Elect Harness

- - - Blank weight 0.033 lbs

- - - Press Size 60 Ton & Type of Press 

- - - Part Size after stamping (80 L by 104 W by 21 H)mm

$10.75 Operation V Bracket, Starter Gen, Elect Harness Load Part

$10.75 Operation V Bracket, Starter Gen, Elect Harness Wash Part Medium

$10.75 Operation V Bracket, Starter Gen, Elect Harness Unload Part

$29.69 Part V Starter Generator V Bolt, Starter Gen, M5 x 15

$29.69 Tool V Starter Generator Power Tool

$29.69 Fastening V Starter Generator Power Screw

$29.69 Multitouch V Starter Generator Regrab Resolver Harness Connector

$29.69 Fastening V Starter Generator Snap Together

- - - Washer is Diamond Impregnated, No Slip Design

$29.69 Part V Starter Generator Asm V Washer, Starter Gen, Pulley

$35.51 Subassembly V Starter Generator Asm V Pulley Asm, Starter Generator

$35.51 Tool V Pulley Asm, Starter Generator Press

$10.75 P.-P. Part V Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

$10.75 Tool V Insert Pulley Asm, Starter Generator Washer Duo 400 Wash Rinse & DRY

$28.18 P.-P. Part V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

- - - CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

$28.18 Tool V Insert Pulley Asm, Starter Generator CNC TL-15 2 Axis Twin Spindle Lathe - Auto Load

- - - Includes Bar Feeder

$28.18 Part V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator

- - - Bar stock weight 0.15 lbs.

- - - Box size of finished part 24.2Dmm x 18.5Lmm

$28.18 Operation V Insert Pulley Asm, Starter Generator Lad Part

$28.18 Operation V Insert Pulley Asm, Starter Generator Clamp Part

- - - FRONT FACE

$28.18 Material Mod. V Insert Pulley Asm, Starter Generator Turn end face 1-30mm

$28.18 Operation V Insert Pulley Asm, Starter Generator Unclamp Part

$28.18 Operation V Insert Pulley Asm, Starter Generator Part Manipulation

$28.18 Operation V Insert Pulley Asm, Starter Generator Clamp Part

- - - Back Face

$28.18 Material Mod. V Insert Pulley Asm, Starter Generator Turn end face 1-30mm

$28.18 Operation V Insert Pulley Asm, Starter Generator Auto Tool Change

- - - OUTER DIAMETER

$28.18 Material Mod. V Insert Pulley Asm, Starter Generator Turn OD 30-60mm

$28.18 Operation V Insert Pulley Asm, Starter Generator Auto Tool Change

- - - SHAFT HOLE

$28.18 Material Mod. V Insert Pulley Asm, Starter Generator Drill Hole 30 - 60mm
$28.18 Operation V Insert Pulley Asm, Starter Generator Auto Tool Change

$28.18 Material Mod. V Insert Pulley Asm, Starter Generator Bore Hole 60-100mm

- - - SLOT

$28.18 Operation V Insert Pulley Asm, Starter Generator Auto Tool Change

$28.18 Material Mod. V Insert Pulley Asm, Starter Generator End Mill Slot Cut

$28.18 Operation V Insert Pulley Asm, Starter Generator Unclamp Part

$28.18 Operation V Insert Pulley Asm, Starter Generator Remove Part

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Insert Pulley Asm, Starter Generator Lad Part

$10.75 Operation V Insert Pulley Asm, Starter Generator Wash Part Medium

$10.75 Operation V Insert Pulley Asm, Starter Generator Unload Part

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

$10.75 P.-P. Part V Pulley Asm, Starter Generator V Pulley Base Asm, Starter Generator

$10.75 Tool V Pulley Base Asm, Starter Generator Washer Duo 400 Wash Rinse & DRY

$43.29 P.-P. Part V Pulley Base Asm, Starter Generator V Pulley Base Asm, Starter Generator-Machined

- - - CNC Turning 3" Bar 4 Axis

$43.29 Tool V Pulley Base Asm, Starter Generator-Machined CNC Turning 4 Axis SL-30, 3" bar

- - - Includes Bar Feeder

$43.29 Part V Pulley Base Asm, Starter Generator-Machined V Pulley Base Asm, Starter Generator-Material

- - - Bar stock weight 2.68 lbs.

- - - Box size of finished part 2.92Dmm x 1.22Lmm

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Load Part

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Clamp Part

- - - FRONT FACE

$43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Turn End Face 60-100mm

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Auto Tool Change
- - - OUTER DIAMETER

$43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Turn OD Med 60-100mm

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- - - CUT BELT GROVES

$43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Turn OD Contoured surface fins

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

- - - SHAFT HOLE

$43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Drill Hole 30 - 60mm

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Auto Tool Change

$43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Bore Hole 60-100mm

- - - BACK FACE

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Unclamp Part

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Part Manipulation

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Clamp Part

$43.29 Material Mod. V Pulley Base Asm, Starter Generator-Machined Turn End Face 60-100mm

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Unclamp Part

$43.29 Operation V Pulley Base Asm, Starter Generator-Machined Remove Part

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Pulley Base Asm, Starter Generator Load Part

$10.75 Operation V Pulley Base Asm, Starter Generator Wash Part Medium

$10.75 Operation V Pulley Base Asm, Starter Generator Unload Part

$35.51 Fastening V Pulley Asm, Starter Generator Press Together

$29.69 Part V Starter Generator Asm V Nut, Starter Gen, Pulley

$29.69 Tool V Starter Generator Asm Power Tool

$29.69 Fastening V Starter Generator Asm Power Screw

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

$0.00 Subassembly V Alternator, HV Wire Asm. V HV Wire, Black

- - - 27.5" Copper Cable= $4.51, Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" Black tape=$0.02

- - - 19.25" Blue split Convelute=$0.19

- - - Cable Gland & Brackets =$0.30

$0.00 Subassembly V Alternator, HV Wire Asm. V HV Wire, Red

- - - 32.25" Copper Cable= $6.19, Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" Black tape=$0.02
- - - 24.25" Blue split Convelute=$0.24

- - - Cable Gland & Brackets =$0.30

$0.00 Subassembly V Alternator, HV Wire Asm. V HV Wire, White

- - - 30" Copper Cable= $4.92, Cable Lugs= $0.30

- - - Cable end sleeves=$0.04, 26" Black tape=$0.02

- - - 23" Blue split Convelute=$0.24

- - - Cable Gland & Brackets =$0.30

$29.69 Operation V Alternator, HV Wire Asm. CDI

$29.69 Part V Alternator, HV Wire Asm. V Bolt, HV Wire to Alternator

$29.69 Tool V Alternator, HV Wire Asm. 3 Spindle Nut Runner

$29.69 Fastening V Alternator, HV Wire Asm. Power Screw

$29.69 Operation V Alternator, HV Wire Asm. CDI

- - - These three bolts hold the wires from the Alt

$29.69 Part V Alternator, HV Wire Asm. V Bolt, Large Wire to Alt

$29.69 Tool V Alternator, HV Wire Asm. 3 Spindle Nut Runner

$29.69 Fastening V Alternator, HV Wire Asm. Power Screw

- - - Cover of 36V wires on Alternator

$29.69 Part V Alternator, HV Wire Asm. V Rubber Insert, Under Cover

$29.69 Operation V Alternator, HV Wire Asm. Press part

Design Profit ®

Page 8 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

$35.51 Subassembly V Alternator, HV Wire Asm. V Cover Asm, 36V Wires, Alternator

$35.51 Tool V Cover Asm, 36V Wires, AlternatorFirst Fixture

$20.81 P.-P. Part V Cover Asm, 36V Wires, AlternatorV Cover, 36V Wires, Alternator

$20.81 Tool V Cover, 36V Wires, Alternator Washer Duo 400 Wash Rinse & DRY

$24.60 P.-P. Part P.-P. Part V Cover, 36V W V Cover, 36V Wires, Alternator ires, Alternator V Cover, 36V W V Cover, 36V Wires, Alternator, Stamped ires, Alternator, Stamped

$24.60 Tool V Cover, 36V Wires, Alternator, Stamped Stamping Press 0-60 Ton 

$24.60 Part V Cover, 36V Wires, Alternator, Stamped V Cover, 36V Wires, Alternator, Stamped

- - - Blank weight 0.224lbs

- - - Press Size 200 Ton Progressive

- - - Part Size after stamping (12 L by 87 W by 22 H)mm

$20.81 Operation V Cover, 36V Wires, Alternator Load Part

$20.81 Operation V Cover, 36V Wires, Alternator Wash Part Medium

$20.81 Operation V Cover, 36V Wires, Alternator Unload Part

$35.51 Part V Cover Asm, 36V Wires, AlternatorV Tape, 2 Sided, 36V Wires, Alternator

$35.51 Fastening V Cover Asm, 36V Wires, AlternatorApply Tape

$35.51 Part V Cover Asm, 36V Wires, AlternatorV Cover Gasket, 36V Wires, Alternator

$29.69 Part V Alternator, HV Wire Asm. V Bolt, Cover, Alternator Wires

$29.69 Tool V Alternator, HV Wire Asm. 4 Spindle Nut Runner

$29.69 Fastening V Alternator, HV Wire Asm. Power Screw

$29.69 Operation V Alternator, HV Wire Asm. CDI

- - - Bracket Goes on the back of the three wires to Alt

$20.81 P.-P. Part V Alternator, HV Wire Asm. V Retaining Bracket, 36V Wires

$20.81 Tool V Retaining Bracket, 36V Wires Washer Duo 400 Wash Rinse & DRY

$15.50 P.-P. Part V Retaining Bracket, 36V Wires V Retaining Bracket, 36V Wires, Stamping

$15.50 Tool V Retaining Bracket, 36V Wires, Stamping Stamping Press 0-60 Ton 

$15.50 Part V Retaining Bracket, 36V Wires, Stamping V Retaining Bracket, 36V Wires, Material

- - - Blank weight 0.18 lbs

- - - Press Size 25 Ton Progressive
- - - Part Size after stamping (75 L by 19 W by 4.5 H)mm

$20.81 Operation V Retaining Bracket, 36V Wires Load Part

$20.81 Operation V Retaining Bracket, 36V Wires Wash Part Medium

$20.81 Operation V Retaining Bracket, 36V Wires Unload Part

$29.69 Part V Alternator, HV Wire Asm. V Bolt, Bracket, Back of Alt/Gen

$29.69 Tool V Alternator, HV Wire Asm. Power Tool

$29.69 Fastening V Alternator, HV Wire Asm. Power Screw

$29.69 Operation V Alternator, HV Wire Asm. 18" Move

$29.69 Multitouch V Alternator, HV Wire Asm. Regrab the three HV cables

$29.69 Part V Alternator, HV Wire Asm. V Clamp, 3 HV Wires to Alt

$55.17 P.-P. Part V Alternator, HV Wire Asm. V Bracket, For 3 HV Wire Clamp

$55.17 Tool V Bracket, For 3 HV Wire Clamp First Fixture

- - - Spray Painted

$20.81 P.-P. Part V Bracket, For 3 HV Wire Clamp V Bracket, For 3 HV Wire Clamp, Washed

$20.81 Tool V Bracket, For 3 HV Wire Clamp, WWaashed sher Duo 400 Wash Rinse & DRY

$31.33 P.-P. Part V Bracket, For 3 HV Wire Clamp, WV Bracket, For 3 HV W ashed ire Clamp, Machined

$31.33 Tool V Bracket, For 3 HV Wire Clamp, Machined EC-300-ML Horizontal CNC Machine

$24.60 P.-P. Part V Bracket, For 3 HV Wire Clamp, Machined V Bracket, For 3 HV Wire Clamp, Stamped

$24.60 Tool V Bracket, For 3 HV Wire Clamp, Stamped Stamping Press 60-200 Ton 

$24.60 Part V Bracket, For 3 HV Wire Clamp, Stamped V Bracket, For 3 HV Wire Clamp, Material

- - - Blank weight 0.41 lbs

- - - Press Size 200 Ton Progressive

- - - Part Size after stamping (87 L by 40 W by 40 H)mm

$31.33 Operation V Bracket, For 3 HV Wire Clamp, Machined Load Part

$31.33 Material Mod. V Bracket, For 3 HV Wire Clamp, Machined Tap Hole

$31.33 Operation V Bracket, For 3 HV Wire Clamp, Machined Unload Part

$20.81 Operation V Bracket, For 3 HV Wire Clamp, WLoad Part ashed

$20.81 Operation V Bracket, For 3 HV Wire Clamp, WWaashed sh Part Medium

$20.81 Operation V Bracket, For 3 HV Wire Clamp, WUnload Part ashed

$55.17 Operation V Bracket, For 3 HV Wire Clamp Load Part

$55.17 Operation V Bracket, For 3 HV Wire Clamp Paint Part Small

$55.17 Tool V Bracket, For 3 HV Wire Clamp Oven

$55.17 Operation V Bracket, For 3 HV Wire Clamp Paint Oven Cure

$55.17 Operation V Bracket, For 3 HV Wire Clamp Unload Part

$29.69 Part V Alternator, HV Wire Asm. V Bolt, Clamp 3 HV wires

$29.69 Tool V Alternator, HV Wire Asm. Power Tool

$29.69 Fastening V Alternator, HV Wire Asm. Power Screw

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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$83.31 Part V Generator/Alternator V Bolt, Alternator to bracket, Short

$83.31 Tool V Generator/Alternator Power Tool

$83.31 Fastening V Generator/Alternator Power Screw

$83.31 Operation V Generator/Alternator CDI

$83.31 Part V Generator/Alternator V Bolt, Alternator to bracket, Long

$83.31 Tool V Generator/Alternator Power Tool

$83.31 Fastening V Generator/Alternator Power Screw

$83.31 Operation V Generator/Alternator CDI

- - - Belt tensioner special for this starter

$35.51 Subassembly V Generator/Alternator V Tensioner, Belt

$35.51 Tool V Tensioner, Belt First Fixture

$20.81 P.-P. Part V Tensioner, Belt V Tensioner, Base

$20.81 Tool V Tensioner, Base Washer Turbo Tunnel 

$41.20 P.-P. Part V Tensioner, Base V Tensioner, Base
- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Pallet Size 300 mm square, 550 lb Capacity

$41.20 Tool V Tensioner, Base EC-300-AL Horizontal CNC Machine

$43.52 P.-P. Part V Tensioner, Base V Tensioner, Base

- - - TRIM

$43.52 Tool V Tensioner, Base First Fixture

$70.80 P.-P. Part V Tensioner, Base V Tensioner, Base

- - - "Aluminum Diecasting, Small Size and/or Low Comple

$70.80 Tool V Tensioner, Base Die Casting 0 - 500 ton

$70.80 Part V Tensioner, Base V Tensioner, Base

- - - Raw Material Req 1.239 lbs from Cost Sheet

- - - 1 Cavity Mold

- - - Box Size 215mm L x 103mm W x 67mm H

$41.20 Operation V Tensioner, Base Clamp Part

- - - TENSIONER HOLE

$41.20 Material Mod. V Tensioner, Base Drill & Chamfer Hole 1-30mm

$41.20 Operation V Tensioner, Base Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Bore Hole 1-30mm

$41.20 Operation V Tensioner, Base Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Spot Face

$41.20 Operation V Tensioner, Base Auto Tool Change

- - - CENTER HOLE

$41.20 Material Mod. V Tensioner, Base Drill & Chamfer Hole 1-30mm

$41.20 Operation V Tensioner, Base Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Bore Hole 1-30mm

$41.20 Operation V Tensioner, Base Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Spot Face

$41.20 Operation V Tensioner, Base Unclamp Part

$41.20 Operation V Tensioner, Base Part Manipulation

$41.20 Operation V Tensioner, Base Clamp Part

- - - CENTER HOLE OPPOSITE

$41.20 Material Mod. V Tensioner, Base Spot Face

$41.20 Operation V Tensioner, Base Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Cut Groove sml

$41.20 Operation V Tensioner, Base Auto Tool Change

- - - PULLY MOUNT

$41.20 Material Mod. V Tensioner, Base Drill and Tap Hole 1-30mm

$41.20 Operation V Tensioner, Base Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Spot Face

$41.20 Operation V Tensioner, Base Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Drill and Tap Hole 1-30mm

$41.20 Operation V Tensioner, Base Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Turn OD 30-60mm

$41.20 Operation V Tensioner, Base Unclamp Part

$41.20 Operation V Tensioner, Base Unload Part

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$20.81 Operation V Tensioner, Base Load Part

$20.81 Operation V Tensioner, Base Wash Part Medium

$20.81 Operation V Tensioner, Base Unload Part

- - - Space for Printing

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Design Profit ®

Page 9 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$10.75 P.-P. Part V Tensioner, Belt V Sleeve , Teflon Small

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Sleeve , Teflon Small Washer Duo 400 Wash Rinse & DRY

$15.50 P.-P. Part V Sleeve , Teflon Small V Sleeve , Teflon Small

$15.50 Tool V Sleeve , Teflon Small Stamping Press 0-60 Ton 

$15.50 Part V Sleeve , Teflon Small V Sleeve , Teflon Small

- - - Blank weight 0.009 lbs

- - - Press Size 25 Ton & Type of Press 

- - - Part Size after stamping (18 L by 18 W by 10 H)mm

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Sleeve , Teflon Small Load Part

$10.75 Operation V Sleeve , Teflon Small Wash Part Medium

$10.75 Operation V Sleeve , Teflon Small Unload Part

- - - Space for Printing
- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$16.39 P.-P. Part V Tensioner, Belt V Lock, Tensioner Asm

- - - "Injection Molding, Small Size and/or Low Complexi

$16.39 Tool V Lock, Tensioner Asm Injection Molding Machine 55-150 ton

- - - Overmolded Part

$16.39 Part V Lock, Tensioner Asm V Lock, Tensioner Asm

$10.75 P.-P. Part V Lock, Tensioner Asm V Lock, Tensioner

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Lock, Tensioner Washer Duo 400 Wash Rinse & DRY

$43.52 P.-P. Part V Lock, Tensioner V Lock, Tensioner

- - - TRIM

$43.52 Tool V Lock, Tensioner First Fixture

$70.80 P.-P. Part V Lock, Tensioner V Lock, Tensioner

- - - "Aluminum Diecasting, Small Size and/or Low Comple

$70.80 Tool V Lock, Tensioner Die Casting 0 - 500 ton

$70.80 Part V Lock, Tensioner V Lock, Tensioner

- - - Raw Material Req 0.041 lbs from Cost Sheet

- - - 8 Cavity Mold

- - - Box Size 40mm L x 20mm W x 11mm H

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Lock, Tensioner Load Part

$10.75 Operation V Lock, Tensioner Wash Part Medium

$10.75 Operation V Lock, Tensioner Unload Part

$16.39 Operation V Lock, Tensioner Asm Set In Place

- - - Raw Material Req 0.005 lbs from Cost Sheet

- - - 8 Cavity Mold

- - - Box Size 40mm L x 11mm W x 20mm H

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$10.75 P.-P. Part V Tensioner, Belt V Tensioner, Base Cover

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Tensioner, Base Cover Washer Duo 400 Wash Rinse & DRY

$41.20 P.-P. Part V Tensioner, Base Cover V Tensioner, Base Cover

- - - "CNC Horz Mach, Auto Sml Size and/or Low Complex

- - - Pallet Size 300 mm square, 550 lb Capacity

$41.20 Tool V Tensioner, Base Cover EC-300-AL Horizontal CNC Machine

$43.52 P.-P. Part V Tensioner, Base Cover V Tensioner, Base Cover
- - - TRIM

$43.52 Tool V Tensioner, Base Cover First Fixture

$70.80 P.-P. Part V Tensioner, Base Cover V Tensioner, Base Cover

- - - "Aluminum Diecasting, Small Size and/or Low Comple

$70.80 Tool V Tensioner, Base Cover Die Casting 0 - 500 ton

$70.80 Part V Tensioner, Base Cover V Tensioner, Base Cover

- - - Raw Material Req 0.267 lbs from Cost Sheet

- - - 1 Cavity Mold

- - - Box Size 115mm L x 70mm W x 40mm H

$41.20 Operation V Tensioner, Base Cover Clamp Part

- - - TENSIONER HOLE

$41.20 Material Mod. V Tensioner, Base Cover Drill & Chamfer Hole 1-30mm

$41.20 Operation V Tensioner, Base Cover Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Cover Bore Hole 1-30mm

$41.20 Operation V Tensioner, Base Cover Auto Tool Change

- - - PULLEY MOUNT

$41.20 Material Mod. V Tensioner, Base Cover Drill and Tap Hole 1-30mm

$41.20 Operation V Tensioner, Base Cover Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Cover Spot Face

$41.20 Operation V Tensioner, Base Cover Auto Tool Change

$41.20 Material Mod. V Tensioner, Base Cover Turn OD 30-60mm

$41.20 Operation V Tensioner, Base Cover Unclamp Part

$41.20 Operation V Tensioner, Base Cover Unload Part

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Tensioner, Base Cover Load Part

$10.75 Operation V Tensioner, Base Cover Wash Part Medium

$10.75 Operation V Tensioner, Base Cover Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$35.51 Part V Tensioner, Belt V Tensioner, Bolt

$35.51 Operation V Tensioner, Belt Set In Place

$35.51 Tool V Tensioner, Belt Swage Tool

$35.51 Fastening V Tensioner, Belt Swedge Together

$10.75 P.-P. Part V Tensioner, Belt V Sleeve , Teflon, Large

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Sleeve , Teflon, Large Washer Duo 400 Wash Rinse & DRY

$15.50 P.-P. Part V Sleeve , Teflon, Large V Sleeve , Teflon, Large

$15.50 Tool V Sleeve , Teflon, Large Stamping Press 0-60 Ton 

$15.50 Part V Sleeve , Teflon, Large V Sleeve , Teflon, Large

- - - Blank weight 0.016 lbs

- - - Press Size 25 Ton & Type of Press 

- - - Part Size after stamping (20 L by 20 W by 17 H)mm
- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Sleeve , Teflon, Large Load Part

$10.75 Operation V Sleeve , Teflon, Large Wash Part Medium

$10.75 Operation V Sleeve , Teflon, Large Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$0.00 P.-P. Part V Tensioner, Belt V Sleeve , Teflon, Hat, Large

- - - "Washing, Small Size and/or Low Complexity"

$0.00 Tool V Sleeve , Teflon, Hat, Large Washer Duo 400 Wash Rinse & DRY

$0.00 P.-P. Part V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large

$0.00 Tool V Sleeve , Teflon, Hat, Large Stamping Press 0-60 Ton 

$0.00 Part V Sleeve , Teflon, Hat, Large V Sleeve , Teflon, Hat, Large

- - - Blank weight 0.023 lbs

- - - Press Size 25 Ton & Type of Press 

- - - Part Size after stamping (29 L by 29 W by 17 H)mm

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$0.00 Operation V Sleeve , Teflon, Hat, Large Load Part

$0.00 Operation V Sleeve , Teflon, Hat, Large Wash Part Medium

$0.00 Operation V Sleeve , Teflon, Hat, Large Unload Part

- - - Space for Printing

- - - Space for Printing

$35.51 Tool V Tensioner, Belt Press

$35.51 Fastening V Tensioner, Belt Press Together

$35.51 Part V Tensioner, Belt V O-Ring, Tensioner

$35.51 Operation V Tensioner, Belt Align Gasket

$35.51 Part V Tensioner, Belt V Washer, Tensioner, 1

$35.51 Part V Tensioner, Belt V Washer, Tensioner, 2

$35.51 Operation V Tensioner, Belt Set In Place

$35.51 Subassembly V Tensioner, Belt V Washer, Tensioner, Cover Asm

$35.51 Tool V Washer, Tensioner, Cover Asm First Fixture

$16.39 P.-P. Part V Washer, Tensioner, Cover Asm V Washer, Tensioner, Cover

- - - "Injection Molding, Small Size and/or Low Complexi

$16.39 Tool V Washer, Tensioner, Cover Injection Molding Machine 55-150 ton

$16.39 Part V Washer, Tensioner, Cover V Washer, Tensioner, Cover

- - - Raw Material Req 0.006 lbs from Cost Sheet

- - - 10 Cavity Mold

Design Profit ®

Page 10 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate
- - - Box Size 40mm L x 40mm W x 20mm H

$35.51 Part V Washer, Tensioner, Cover Asm V Washer, Tensioner, Cover Washer

$35.51 Fastening V Washer, Tensioner, Cover Asm Press Together

$35.51 Tool V Washer, Tensioner, Cover Asm GREASE 

$35.51 Fastening V Washer, Tensioner, Cover Asm APPLY GREASE

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$35.51 Fastening V Tensioner, Belt Press Together

$44.85 P.-P. Part V Tensioner, Belt V Sleeve , Alternator Mount, Small

$44.85 Tool V Sleeve , Alternator Mount, Small Tube Flaring Equipment

- - - Tube Stock pre cut

$44.85 Part V Sleeve , Alternator Mount, Small V Sleeve , Alternator Mount, Small

$44.85 Operation V Sleeve , Alternator Mount, Small Load Part

$44.85 Operation V Sleeve , Alternator Mount, Small Clamp Part

$44.85 Material Mod. V Sleeve , Alternator Mount, Small Flare Tube End

$44.85 Operation V Sleeve , Alternator Mount, Small Unclamp Part

$44.85 Operation V Sleeve , Alternator Mount, Small Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$10.75 P.-P. Part V Tensioner, Belt V Sleeve , Alternator Mount, Large

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Sleeve , Alternator Mount, Large Washer Duo 400 Wash Rinse & DRY

$20.90 P.-P. Part V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

- - - CNC Turning 1.75" Bar 2 Axis

$20.90 Tool V Sleeve , Alternator Mount, Large CNC Turning 2 Axis SL-10, 1.75" bar

$20.90 Part V Sleeve , Alternator Mount, Large V Sleeve , Alternator Mount, Large

- - - Includes Bar Feeder

- - - Bar stock weight 0.6 lbs.

- - - Box size of finished part 29Dmm x 43Lmm

$20.90 Operation V Sleeve , Alternator Mount, Large Clamp Part

$20.90 Material Mod. V Sleeve , Alternator Mount, Large Turn end face 1-30mm

$20.90 Operation V Sleeve , Alternator Mount, Large Auto Tool Change

$20.90 Material Mod. V Sleeve , Alternator Mount, Large Turn OD 1-30mm

$20.90 Operation V Sleeve , Alternator Mount, Large Auto Tool Change

$20.90 Material Mod. V Sleeve , Alternator Mount, Large Drill & Chamfer Hole 1-30mm

$20.90 Operation V Sleeve , Alternator Mount, Large Auto Tool Change

$20.90 Material Mod. V Sleeve , Alternator Mount, Large Bore Hole 1-30mm

$20.90 Operation V Sleeve , Alternator Mount, Large Unclamp Part

$20.90 Operation V Sleeve , Alternator Mount, Large Part Manipulation

$20.90 Operation V Sleeve , Alternator Mount, Large Clamp Part

$20.90 Material Mod. V Sleeve , Alternator Mount, Large Turn end face 1-30mm

$20.90 Operation V Sleeve , Alternator Mount, Large Auto Tool Change

$20.90 Material Mod. V Sleeve , Alternator Mount, Large Turn OD 1-30mm

$20.90 Operation V Sleeve , Alternator Mount, Large Unclamp Part

$20.90 Operation V Sleeve , Alternator Mount, Large Unload Part

- - - Batch Type Washer

- - - 5-10 min cycle time
- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Sleeve , Alternator Mount, Large Load Part

$10.75 Operation V Sleeve , Alternator Mount, Large Wash Part Medium

$10.75 Operation V Sleeve , Alternator Mount, Large Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$35.51 Tool V Tensioner, Belt Press

$35.51 Fastening V Tensioner, Belt Press Together

$35.51 Subassembly V Tensioner, Belt V Tensioner, Pulley Asm

$35.51 Tool V Tensioner, Pulley Asm Press

$55.17 P.-P. Part V Tensioner, Pulley Asm V Tensioner, Pulley

- - - PAINT

$55.17 Tool V Tensioner, Pulley First Fixture

$10.75 P.-P. Part V Tensioner, Pulley V Tensioner, Pulley

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Tensioner, Pulley Washer Duo 400 Wash Rinse & DRY

$27.50 P.-P. Part V Tensioner, Pulley V Tensioner, Pulley

- - - CNC Turning 3" Bar 2 Axis

$27.50 Tool V Tensioner, Pulley CNC Turning 2 Axis SL-30, 3" bar

$27.50 Part V Tensioner, Pulley V Tensioner, Pulley

- - - Includes Bar Feeder

- - - Bar stock weight 1.93 lbs.

- - - Box size of finished part 29Dmm x 70Lmm

$27.50 Operation V Tensioner, Pulley Clamp Part

$27.50 Material Mod. V Tensioner, Pulley Turn End Face 60-100mm

$27.50 Operation V Tensioner, Pulley Auto Tool Change

$27.50 Material Mod. V Tensioner, Pulley Drill Hole 30 - 60mm

$27.50 Operation V Tensioner, Pulley Auto Tool Change

$27.50 Material Mod. V Tensioner, Pulley Bore Hole 30-60mm

$27.50 Operation V Tensioner, Pulley Auto Tool Change

$27.50 Material Mod. V Tensioner, Pulley Turn I/D 30-60 mm

$27.50 Operation V Tensioner, Pulley Auto Tool Change

$27.50 Material Mod. V Tensioner, Pulley Turn OD Med 60-100mm

$27.50 Operation V Tensioner, Pulley Unclamp Part

$27.50 Operation V Tensioner, Pulley Part Manipulation

$27.50 Operation V Tensioner, Pulley Clamp Part

$27.50 Material Mod. V Tensioner, Pulley Turn End Face 60-100mm
$27.50 Operation V Tensioner, Pulley Auto Tool Change

$27.50 Material Mod. V Tensioner, Pulley Turn I/D 30-60 mm

$27.50 Operation V Tensioner, Pulley Unclamp Part

$27.50 Operation V Tensioner, Pulley Unload Part

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Tensioner, Pulley Load Part

$10.75 Operation V Tensioner, Pulley Wash Part Medium

$10.75 Operation V Tensioner, Pulley Unload Part

$55.17 Operation V Tensioner, Pulley Paint Part Small

$55.17 Tool V Tensioner, Pulley Oven

$55.17 Operation V Tensioner, Pulley Load Part

$55.17 Operation V Tensioner, Pulley Paint Oven Cure

$55.17 Operation V Tensioner, Pulley Unload Part

$35.51 Part V Tensioner, Pulley Asm V Tensioner, Pulley Bearing

$35.51 Fastening V Tensioner, Pulley Asm Press Together

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$10.75 P.-P. Part V Tensioner, Belt V Tensioner, Pulley Cover

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Tensioner, Pulley Cover Washer Duo 400 Wash Rinse & DRY

$15.50 P.-P. Part V Tensioner, Pulley Cover V Tensioner, Pulley Cover

$15.50 Tool V Tensioner, Pulley Cover Stamping Press 0-60 Ton 

$15.50 Part V Tensioner, Pulley Cover V Tensioner, Pulley Cover

- - - Blank weight 0.053 lbs

- - - Press Size 25 Ton & Type of Press 

- - - Part Size after stamping (48 L by 48 W by 4H)mm

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Tensioner, Pulley Cover Load Part

$10.75 Operation V Tensioner, Pulley Cover Wash Part Medium

$10.75 Operation V Tensioner, Pulley Cover Unload Part

$35.51 Operation V Tensioner, Belt Set In Place

$35.51 Part V Tensioner, Belt V Tensioner, Pulley Bolt

$35.51 Tool V Tensioner, Belt 2 Spindle Nut Runner

$35.51 Fastening V Tensioner, Belt Power Screw

$35.51 Part V Tensioner, Belt V Tensioner, Label

$35.51 Fastening V Tensioner, Belt Apply Label

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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Design Profit

®

Page 11 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate -

-- Space for Printing

--- Space for Printing

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$83.31 Part V Generator/Alternator V Bolt Tensioner

$83.31 Tool V Generator/Alternator Power Tool

$83.31 Fastening V Generator/Alternator Power Screw

$35.51 Subassembly V Generator/Alternator V Belt Tensioner Spring Asm.

$35.51 Tool V Belt Tensioner Spring Asm. First Fixture

$0.00 P.-P. Part V Belt Tensioner Spring Asm. V Spring, Belt Tensioner

$10.75 P.-P. Part V Belt Tensioner Spring Asm. V Top Base, Belt Tensioner

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Top Base, Belt Tensioner Washer Duo 400 Wash Rinse & DRY

$43.52 P.-P. Part V Top Base, Belt Tensioner V Top Base, Belt Tensioner

- - - TRIM

$43.52 Tool V Top Base, Belt Tensioner First Fixture

$70.80 P.-P. Part V Top Base, Belt Tensioner V Top Base, Belt Tensioner

$70.80 Tool V Top Base, Belt Tensioner Die Casting 0 - 500 ton

- - - "Aluminum Diecasting, Small Size and/or Low Comple

$70.80 Part V Top Base, Belt Tensioner V Top Base, Belt Tensioner
- - - Raw Material Req 0.074 lbs from Cost Sheet

- - - 8 Cavity Mold

- - - Insert Molded

$70.80 Part V Top Base, Belt Tensioner V Shaft, Belt Tensioner

$70.80 Operation V Top Base, Belt Tensioner Set In Place

- - - Box Size 70mm L x 34mm W x 34mm H

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Top Base, Belt Tensioner Load Part

$10.75 Operation V Top Base, Belt Tensioner Wash Part Medium

$10.75 Operation V Top Base, Belt Tensioner Unload Part

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

$35.51 P.-P. Part V Belt Tensioner Spring Asm. V Bottom Base, Belt Tensioner

$35.51 Tool V Bottom Base, Belt Tensioner Press

$10.75 P.-P. Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Bottom Base, Belt Tensioner Washer Duo 400 Wash Rinse & DRY

$27.47 P.-P. Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- - - CNC Turning 11" Odd Form 4 axis Auto Load

$27.47 Tool V Bottom Base, Belt Tensioner CNC Turning 4 Axis SL-10, Odd Form

$43.52 P.-P. Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- - - TRIM

$43.52 Tool V Bottom Base, Belt Tensioner First Fixture

$70.80 P.-P. Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

$70.80 Tool V Bottom Base, Belt Tensioner Die Casting 0 - 500 ton

- - - "Aluminum Diecasting, Small Size and/or Low Comple

$70.80 Part V Bottom Base, Belt Tensioner V Bottom Base, Belt Tensioner

- - - Raw Material Req 0.133 lbs from Cost Sheet

- - - 1 Cavity Mold

- - - Box Size 88mm L x 34mm W x 34mm H

$27.47 Operation V Bottom Base, Belt Tensioner Clamp Part

$27.47 Material Mod. V Bottom Base, Belt Tensioner Turn end face 1-30mm

$27.47 Operation V Bottom Base, Belt Tensioner Auto Tool Change

$27.47 Material Mod. V Bottom Base, Belt Tensioner Bore Hole 1-30mm

$27.47 Operation V Bottom Base, Belt Tensioner Auto Tool Change

$27.47 Material Mod. V Bottom Base, Belt Tensioner Turn OD 1-30mm

$27.47 Operation V Bottom Base, Belt Tensioner Auto Tool Change

$27.47 Operation V Bottom Base, Belt Tensioner Part Manipulation

$27.47 Material Mod. V Bottom Base, Belt Tensioner Spot Face Small 1-30mm

$27.47 Operation V Bottom Base, Belt Tensioner Auto Tool Change

$27.47 Material Mod. V Bottom Base, Belt Tensioner Bore Hole 1-30mm

$27.47 Operation V Bottom Base, Belt Tensioner Unclamp Part

$27.47 Operation V Bottom Base, Belt Tensioner Unload Part

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2
$10.75 Operation V Bottom Base, Belt Tensioner Load Part

$10.75 Operation V Bottom Base, Belt Tensioner Wash Part Medium

$10.75 Operation V Bottom Base, Belt Tensioner Unload Part

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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Design Profit ®

Page 12 of 13

Copyright 2005© Munro & Associates, Inc.

V Generator/Alternator

Labor Type Parent Name Symbol Name

Rate

$35.51 Part V Bottom Base, Belt Tensioner V Sleeve, Shaft, Belt Tensioner

$10.75 P.-P. Part V Bottom Base, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Sleeve , Teflon, Belt Tensioner Washer Duo 400 Wash Rinse & DRY

$15.50 P.-P. Part V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

$15.50 Tool V Sleeve , Teflon, Belt Tensioner Stamping Press 0-60 Ton 

$15.50 Part V Sleeve , Teflon, Belt Tensioner V Sleeve , Teflon, Belt Tensioner

- - - Blank weight 0.018 lbs

- - - Press Size 25 Ton & Type of Press 

- - - Part Size after stamping (16 L by 16 W by 18 H)mm

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Sleeve , Teflon, Belt Tensioner Load Part

$10.75 Operation V Sleeve , Teflon, Belt Tensioner Wash Part Medium

$10.75 Operation V Sleeve , Teflon, Belt Tensioner Unload Part

$35.51 Fastening V Bottom Base, Belt Tensioner Press Together

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

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- - - Space for Printing

$10.75 P.-P. Part V Belt Tensioner Spring Asm. V Retainer Clip, Belt Tensioner Spring

- - - "Washing, Small Size and/or Low Complexity"

$10.75 Tool V Retainer Clip, Belt Tensioner SpringWasher Duo 400 Wash Rinse & DRY

$15.50 P.-P. Part V Retainer Clip, Belt Tensioner SpringV Retainer Clip, Belt Tensioner Spring

$15.50 Tool V Retainer Clip, Belt Tensioner SpringStamping Press 0-60 Ton 

$15.50 Part V Retainer Clip, Belt Tensioner SpringV Retainer Clip, Belt Tensioner Spring

- - - Blank weight 0.003 lbs

- - - Press Size 25 Ton & Type of Press 

- - - Part Size after stamping (14 L by 14 W by 3 H)mm

- - - Batch Type Washer

- - - 5-10 min cycle time

- - - Basket Size 15.75x18.50x25.50 inches x 2

$10.75 Operation V Retainer Clip, Belt Tensioner SpringLoad Part

$10.75 Operation V Retainer Clip, Belt Tensioner SpringWash Part Medium

$10.75 Operation V Retainer Clip, Belt Tensioner SpringUnload Part

$35.51 Part V Belt Tensioner Spring Asm. V Shaft Seal, Belt Tensioner Spring

- - - NEEDS UPDATED

$35.51 Part V Belt Tensioner Spring Asm. V Valve, Belt Tensioner Spring

$35.51 Part V Belt Tensioner Spring Asm. V Shaft Spring, Belt Tensioner Spring

$35.51 Operation V Belt Tensioner Spring Asm. Set In Place

$35.51 Tool V Belt Tensioner Spring Asm. GREASE 

$35.51 Fastening V Belt Tensioner Spring Asm. APPLY GREASE

$35.51 Tool V Belt Tensioner Spring Asm. Press

$35.51 Fastening V Belt Tensioner Spring Asm. Press Together

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

- - - Space for Printing

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$16.39 Subassembly V Generator/Alternator V Sleeve w/coating, Spring Damper

$16.39 Tool V Sleeve w/coating, Spring DamperInjection Molding Machine 55-150 ton

$16.39 Part V Sleeve w/coating, Spring DamperV Sleeve, Coating, Spring

$10.75 P.-P. Part V Sleeve w/coating, Spring DamperV Sleeve, Coating, Inner

$10.75 Tool V Sleeve, Coating, Inner Washer Duo 400 Wash Rinse & DRY

$20.90 P.-P. Part V Sleeve, Coating, Inner V Sleeve, Coating, Inner

$20.90 Tool V Sleeve, Coating, Inner CNC Turning 2 Axis SL-10, 1.75" bar

$20.90 Part V Sleeve, Coating, Inner V Sleeve, Coating, Inner

- - - Includes Bar Feeder

- - - Bar stock weight 0.4 lbs.

- - - Box size of finished part 12Dmm x 22Lmm

$20.90 Operation V Sleeve, Coating, Inner Clamp Part

$20.90 Material Mod. V Sleeve, Coating, Inner Turn end face 1-30mm

$20.90 Operation V Sleeve, Coating, Inner Auto Tool Change

$20.90 Material Mod. V Sleeve, Coating, Inner Turn OD 1-30mm

$20.90 Operation V Sleeve, Coating, Inner Auto Tool Change

$20.90 Material Mod. V Sleeve, Coating, Inner Drill & Chamfer Hole 1-30mm

$20.90 Operation V Sleeve, Coating, Inner Auto Tool Change

$20.90 Material Mod. V Sleeve, Coating, Inner Bore Hole 1-30mm

$20.90 Operation V Sleeve, Coating, Inner Unclamp Part

$20.90 Operation V Sleeve, Coating, Inner Part Manipulation
$20.90 Operation V Sleeve, Coating, Inner Clamp Part

$20.90 Material Mod. V Sleeve, Coating, Inner Turn end face 1-30mm

$20.90 Operation V Sleeve, Coating, Inner Unclamp Part

$20.90 Operation V Sleeve, Coating, Inner Unload Part

$10.75 Operation V Sleeve, Coating, Inner Load Part

$10.75 Operation V Sleeve, Coating, Inner Wash Part Medium

$10.75 Operation V Sleeve, Coating, Inner Unload Part

- - - Raw Material Req 0.002 lbs from Cost Sheet

- - - 10 Cavity Mold

- - - Box Size 15mm L x 15mm W x 21mm H

$83.31 Operation V Generator/Alternator Press part

$83.31 Part V Generator/Alternator V Sleeve , Spring Damper

$83.31 Operation V Generator/Alternator Press part

$83.31 Part V Generator/Alternator V Bolt, Belt Damper, Long

$83.31 Part V Generator/Alternator V Bolt, Belt Damper, Short

$83.31 Tool V Generator/Alternator Power Tool

$83.31 Fastening V Generator/Alternator Power Screw

$83.31 Operation V Generator/Alternator CDI

- - - Belt needs to be placed on all pulleys

$83.31 Part V Generator/Alternator V Belt, Alt/AC

$83.31 Tool V Generator/Alternator Hand Tool

$83.31 Operation V Generator/Alternator Align and install chain

Report Totals Count: ##
Design Profit

®

Page 13 of 13

Copyright 2005© Munro & Associates, Inc.
Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Alternator 9.0000 sec 9.0000 sec - $0.21 1 - $0.21

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Alternator-W 4.0000 sec ahed 4.0000 sec - $0.05 1 - $0.05

- - - - - - - -

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Alternator-Machined 0.0000 sec 0.0000 sec - $0.00 1 - $0.00

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Alternator-Trimed 0.0000 sec 8.2800 sec - $0.10 1 - $0.10

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Alternator-Die Cast 0.0000 sec 14.7900 sec $5.15 $1.24 1 $5.15 $1.24

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.08 1 $0.00 $0.08

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.03 3 $0.00 $0.08

1.0000 sec 1.0000 sec 1.0000 sec 1.0000 sec $0.00 $0.03 2 $0.00 $0.05

5.0000 sec 5.0000 sec $0.00 $0.13 1 $0.00 $0.13

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.13 2 $0.00 $0.25

1.0000 sec 1.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.08 1 $0.00 $0.08

3.0000 sec 3.0000 sec $0.00 $0.08 1 $0.00 $0.08

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.03 2 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.03 1 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.13 1 $0.00 $0.13

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.03 1 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.13 1 $0.00 $0.13

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.13 1 $0.00 $0.13

1.0000 sec 1.0000 sec $0.00 $0.03 1 $0.00 $0.03

6.0000 sec 6.0000 sec $0.00 $0.15 1 $0.00 $0.15

5.0000 sec 5.0000 sec $0.00 $0.13 1 $0.00 $0.13

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.13 1 $0.00 $0.13

- - - - - - - -
1.0000 sec 1.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.08 1 $0.00 $0.08

3.0000 sec 3.0000 sec $0.00 $0.08 1 $0.00 $0.08

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.03 5 $0.00 $0.13

1.0000 sec 1.0000 sec $0.00 $0.03 4 $0.00 $0.10

1.0000 sec 1.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.05 1 $0.00 $0.05

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

5.0000 sec 5.0000 sec $0.00 $0.07 1 $0.00 $0.07

2.0000 sec 2.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Large Bolt, Alt Bracket 3.0000 sec 3.0000 sec $0.32 $0.07 1 $0.32 $0.07

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

V bolt, Medium, Alt Bracket 4.0000 sec 4.0000 sec $0.16 $0.09 2 $0.32 $0.19

V Bolt, Small, Alt Bracket 4.0000 sec 4.0000 sec $0.07 $0.09 1 $0.07 $0.09

6.0000 sec 6.0000 sec $0.00 $0.14 1 $0.00 $0.14

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

V Alternator, HV W13.0000 sec ire Asm. 13.0000 sec - $0.30 1 - $0.30

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Starter Generator Asm 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Starter Generator 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Housing, Starter Gen, Front 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Housing, Starter Gen, Front, W 3.0000 sec 3.0000 sec ashed - $0.01 1 - $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Housing, Starter Gen, Front, Machined 0.0000 sec 0.0000 sec - $0.00 1 - $0.00

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Housing, Starter Gen, Front, Trim 0.0000 sec 8.0100 sec - $0.10 1 - $0.10

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Housing, Starter Gen, Front, Die Cast 0.0000 sec 10.0900 sec $1.41 $0.69 1 $1.41 $0.69

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -
4.0000 sec 4.0000 sec $0.00 $0.05 1 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.06 6 $0.00 $0.34

1.0000 sec 1.0000 sec $0.00 $0.01 5 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

V Bearing, Starter Gen, Rotor Front 5.0000 sec 5.0000 sec $1.52 $0.04 1 $1.52 $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Bearing Retainer, Starter Gen, Front Bearing 7.0000 sec 7.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bearing Retainer, Starter Gen, Front Bearing-Mac 5.0000 sec 5.0000 sec - $0.01 1 - $0.01

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bearing Retainer, Starter Gen, Front Bearing-Sta 5.0000 sec 5.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bearing Retainer, Starter Gen, Front Bearing-Mat 0.0000 sec 0.6000 sec $0.14 $0.00 1 $0.14 $0.00

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.05 3 $0.00 $0.14

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

V Bolt, Starter Gen, Bearing Retainer, M5 x 15 6.0000 sec 6.0000 sec $0.02 $0.05 3 $0.06 $0.15

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 3 $0.00 $0.10

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Rotor & Slipring Asm, Starter Generator 6.0000 sec 6.0000 sec - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Rotor & Core Asm, Starter Generator 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00
V Rotor & Core Asm, OD Turn & Balance 0.0000 sec 0.0000 sec - $0.00 1 - $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Shaft, Starter Gen, Rotor Asm 4.0000 sec 4.0000 sec - $0.03 1 - $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Shaft, Starter Gen, Rotor Asm, Turned 4.0000 sec 4.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Shaft, Starter Gen, Rotor Asm, Steel 0.0000 sec 0.0000 sec $0.65 $0.00 1 $0.65 $0.00

- - - - - - - -

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

1.0000 sec 1.0000 sec 1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

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- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

V Pole, Starter Gen, Rotor Asm 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-W 3.0000 sec 3.0000 sec ash - $0.02 1 - $0.02

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-Machining 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-DeGate 5.0000 sec 5.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-Sand Removal 3.0000 sec 3.0000 sec - $0.05 1 - $0.05
- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-Material 0.0000 sec 1.0400 sec $1.38 $0.12 1 $1.38 $0.12

- - - - - - - -

- - - - - - - -

V Pole, Starter Gen, Rotor Asm-Energy 0.0000 sec 0.0000 sec $0.19 $0.00 1 $0.19 $0.00

V Pole, Starter Gen, Rotor Asm-Lost Sand 0.0000 sec 0.0000 sec $0.33 $0.00 1 $0.33 $0.00

3.0000 sec 3.0000 sec $0.00 $0.05 1 $0.00 $0.05

5.0000 sec 5.0000 sec $0.00 $0.08 1 $0.00 $0.08

2.0000 sec 2.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

6.0000 sec 6.0000 sec $0.00 $0.05 1 $0.00 $0.05

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec 5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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- - - - - - - -

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- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

V Winding Asm, Starter Generator, Rotor 12.0000 sec 12.0000 sec - $0.10 1 - $0.10

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00
- - - - - - - -

V Winding Bobbin, Starter Gen, Rotor Asm 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Winding Bobbin, Starter Gen, Rotor Asm, Material 0.0000 sec 3.0760 sec $0.10 $0.02 1 $0.10 $0.02

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

V Wire, Rotor, Starter Gen 2.0000 sec 2.0000 sec $9.50 $0.02 1 $9.50 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

30.0000 sec 30.0000 sec $0.00 $0.25 1 $0.00 $0.25

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

V Tape, Rotor, Starter Gen, Cloth Type 7.0000 sec 7.0000 sec $0.00 $0.06 1 $0.00 $0.06

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Pole, Starter Gen, Rotor Asm 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-W 3.0000 sec 3.0000 sec ash - $0.02 1 - $0.02
- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-Machining 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-DeGate 5.0000 sec 5.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-Sand Removal 3.0000 sec 3.0000 sec - $0.05 1 - $0.05

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pole, Starter Gen, Rotor Asm-Material 0.0000 sec 1.0400 sec $1.38 $0.12 1 $1.38 $0.12

- - - - - - - -

- - - - - - - -

V Pole, Starter Gen, Rotor Asm-Energy 0.0000 sec 0.0000 sec $0.19 $0.00 1 $0.19 $0.00

V Pole, Starter Gen, Rotor Asm-Lost Sand 0.0000 sec 0.0000 sec $0.33 $0.00 1 $0.33 $0.00

3.0000 sec 3.0000 sec $0.00 $0.05 1 $0.00 $0.05

5.0000 sec 5.0000 sec $0.00 $0.08 1 $0.00 $0.08

2.0000 sec 2.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

6.0000 sec 6.0000 sec $0.00 $0.05 1 $0.00 $0.05

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec 1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02
0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

V Magnet Asm, Starter Generator, Rotor 8.0000 sec 8.0000 sec - $0.07 16 - $1.06

0.0000 sec 0.0000 sec $0.00 $0.00 16 $0.00 $0.00

- - - - - - - -

V Magnet, Starter Generator, Rotor 5.0000 sec 5.0000 sec $0.49 $0.06 16 $7.84 $0.94

V Magnet Cover, Starter Gen, Stamping 10.0000 sec 10.0000 sec - $0.12 16 - $1.87

0.0000 sec 0.0000 sec $0.00 $0.00 16 $0.00 $0.00

V Magnet Cover, Starter Gen, Steel 0.0000 sec 0.7000 sec $0.00 $0.00 16 $0.03 $0.05

- - - - - - - -

- - - - - - - -

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 16 $0.00 $0.19

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

0.5000 sec 0.5000 sec $0.00 $0.00 16 $0.00 $0.07

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

V Fan, Rear, Starter Gen, Rotor Asm 0.0000 sec 0.0000 sec - $0.00 1 - $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Fan, Rear, Starter Gen, Rotor Asm, Steel-welding 7.0000 sec 0.7000 sec - $0.00 1 - $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Fan, Rear, Starter Gen, Rotor Asm, Steel 0.0000 sec 0.7000 sec $0.08 $0.00 1 $0.08 $0.00

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec 3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 6 $0.00 $0.12

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Fan, Front, Starter Gen, Rotor Asm 7.0000 sec 7.0000 sec - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Fan, Front, Starter Gen, Rotor Asm, Steel 0.0000 sec 0.7000 sec $0.14 $0.00 1 $0.14 $0.00

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 6 $0.00 $0.12

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

- - - - - - - -

10.0000 sec 10.0000 sec $0.00 $0.09 1 $0.00 $0.09

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01
1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

10.0000 sec 10.0000 sec $0.00 $0.09 1 $0.00 $0.09

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

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- - - - - - - -

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- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

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- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

V Bearing Spacer, Starter Gen, Front Bearing 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Bearing Spacer, Starter Gen, Front Bearing, Stee 0.0000 sec 0.0000 sec $0.04 $0.00 1 $0.04 $0.00

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

V Winding to Slipring Connector, Starter Gen, Roto 4.0000 sec 4.0000 sec - $0.03 1 - $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Terminal, Overmold, Starter Gen, Rotor, Copper 3.0000 sec 3.0000 sec $0.03 $0.02 2 $0.06 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

V Base, Slipring Connector, Starter Gen, Rotor, Ma 0.0000 sec 16.5970 sec $0.11 $0.13 1 $0.11 $0.13

- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Slipring Asm, Starter Gen, Rotor 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Slipring Base, Starter Gen, Rotor 5.0000 sec 5.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Slipring Base, Starter Gen, Rotor, Material 0.0000 sec 9.8290 sec $0.08 $0.08 1 $0.08 $0.08

- - - - - - - -

- - - - - - - -

- - - - - - - -

V Wire, Red, Rotor, Starter Gen 7.0000 sec 7.0000 sec $0.00 $0.08 1 $0.00 $0.08

V Wire, Black, Rotor, Starter Gen 7.0000 sec 7.0000 sec $0.00 $0.08 1 $0.00 $0.08

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Slipring, Starter Gen, Rotor 5.0000 sec 5.0000 sec - $0.06 2 - $0.12

0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

- - - - - - - -

V Slipring, Starter Gen, Rotor, Copper 0.0000 sec 0.0000 sec $0.05 $0.00 2 $0.10 $0.00

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.01 2 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.03 2 $0.00 $0.06

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.01

0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.04 2 $0.00 $0.07

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

Regrab Winding Lead 11.0000 sec 11.0000 sec $0.00 $0.09 1 $0.00 $0.09

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

Regrab Winding Lead 11.0000 sec 11.0000 sec $0.00 $0.09 1 $0.00 $0.09

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

V Bearing, Starter Gen, Rotor Rear 5.0000 sec 5.0000 sec $1.01 $0.04 1 $1.01 $0.04

V Bearing Retainer, Starter Gen, Rear Bearing 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bearing Retainer, Starter Gen, Material 0.0000 sec 0.7000 sec $0.13 $0.00 1 $0.13 $0.00
- - - - - - - -

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Nut, Starter Gen, M6 5.0000 sec 5.0000 sec $0.04 $0.04 1 $0.04 $0.04

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

30.0000 sec 30.0000 sec $0.00 $0.25 1 $0.00 $0.25

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

30.0000 sec 30.0000 sec $0.00 $0.25 1 $0.00 $0.25

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

15.0000 sec 15.0000 sec $0.00 $0.12 1 $0.00 $0.12

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

15.0000 sec 15.0000 sec $0.00 $0.12 1 $0.00 $0.12

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Stator Asm, Starter Generator 8.0000 sec 8.0000 sec - $0.07 1 - $0.07

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Stator Core Asm, Starter Generator 4.0000 sec 4.0000 sec - $0.00 1 - $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Stator Core Asm, Starter Gen, Stacked 4.0000 sec 4.0000 sec - $0.03 1 - $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Stator Core Plate, Starter Gen, Stamped V Stator Core Plate, Starter Gen, Stamped 4.0000 sec 4.0000 sec 4.0000 sec 4.0000 sec - $0.02 105 - $2.43

0.0000 sec 0.0000 sec $0.00 $0.00 105 $0.00 $0.00

V Stator Core Plate, Starter Gen, Steel 0.0000 sec 0.6000 sec $0.01 $0.00 105 $0.53 $0.27

- - - - - - - -

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

V Insulator, Cavity, Starter Gen 2.0000 sec 2.0000 sec $0.12 $0.00 48 $5.95 $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

0.5000 sec 0.5000 sec $0.00 $0.00 48 $0.00 $0.00

- - - - - - - -

- - - - - - - -
Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Wire, Stator, Starter Gen 2.0000 sec 2.0000 sec $1.72 $0.00 3 $5.16 $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

30.0000 sec 30.0000 sec $0.00 $0.00 3 $0.00 $0.00

2.0000 sec 2.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Insulator, Closeout, Starter Gen 2.0000 sec 2.0000 sec $0.06 $0.00 48 $2.98 $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

0.5000 sec 0.5000 sec $0.00 $0.00 48 $0.00 $0.00

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

1.0000 sec 1.0000 sec $0.00 $0.00 9 $0.00 $0.00

Regrab Wire Leads5.0000 sec 5.0000 sec $0.00 $0.00 3 $0.00 $0.00

V Insulator Sleeve, Starter Gen, Stator Asm 5.0000 sec 5.0000 sec $0.01 $0.00 3 $0.03 $0.00

V Terminal, Starter Gen, Stator Asm 5.0000 sec 5.0000 sec $0.10 $0.00 3 $0.30 $0.00

4.0000 sec 4.0000 sec $0.00 $0.00 1 $0.00 $0.00

4.0000 sec 4.0000 sec $0.00 $0.00 3 $0.00 $0.00

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

1.0000 sec 1.0000 sec $0.00 $0.00 9 $0.00 $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

Regrab Wire Leads3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00 $0.00

5.0000 sec 5.0000 sec $0.00 $0.00 1 $0.00 $0.00

4.0000 sec 4.0000 sec $0.00 $0.00 1 $0.00 $0.00

5.0000 sec 5.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Insulator Sleeve, Stator Asm, Starter Gen, Large 5.0000 sec 5.0000 sec $0.01 $0.00 1 $0.01 $0.00

2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Temp Sensor Asm, Starter Gen, Stator 8.0000 sec 8.0000 sec - $0.00 1 - $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Temp Sensor W3.0000 sec ire, Starter Gen, Stator Asm 3.0000 sec $0.02 $0.02 2 $0.03 $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

V Eyelet Terminal, Starter Gen, Stator Temp Sensor 7.0000 sec 7.0000 sec $0.02 $0.06 2 $0.04 $0.12

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.02 2 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

V Heat Shrink Tube, Starter Gen, Stator Temp Senso 7.0000 sec 7.0000 sec $0.01 $0.06 2 $0.02 $0.12

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

V Insulator Sleeve, Starter Gen, Stator Asm 5.0000 sec 5.0000 sec $0.01 $0.04 2 $0.02 $0.08

V Thermocouple, Starter Gen, Stator Asm 8.0000 sec 8.0000 sec - $0.07 1 - $0.07

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Thermocouple Leads, Starter Gen, Stator Asm 4.0000 sec 4.0000 sec $0.25 $0.03 1 $0.25 $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00
1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

Regrab Wire Leads3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

V Heat Shrink Tube, Starter Gen, Stator Temp Sen-1 7.0000 sec 7.0000 sec $0.01 $0.06 1 $0.01 $0.06

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

Regrab Wire Leads3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

V Heat Shrink Tube, W 7.0000 sec eather Pack, Stator Temp Sen 7.0000 sec $0.01 $0.06 2 $0.02 $0.12

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

V Insulator Sleeve, Regrab 7.0000 sec 7.0000 sec $0.00 $0.06 2 $0.00 $0.12

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

- - - - - - - -

V Insulator String, Starter Gen, Stator Asm 14.0000 sec 14.0000 sec $0.01 $0.00 16 $0.08 $0.00

5.0000 sec 5.0000 sec $0.00 $0.00 16 $0.00 $0.00

1.0000 sec 1.0000 sec $0.00 $0.00 16 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00 $0.00

1.0000 sec 1.0000 sec $0.00 $0.00 16 $0.00 $0.00

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00 $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

30.0000 sec 30.0000 sec $0.00 $0.00 1 $0.00 $0.00

2.0000 sec 2.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00 $0.00

30.0000 sec 30.0000 sec $0.00 $0.00 1 $0.00 $0.00

2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00 $0.00

15.0000 sec 15.0000 sec $0.00 $0.00 1 $0.00 $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

15.0000 sec 15.0000 sec $0.00 $0.00 1 $0.00 $0.00

2.0000 sec 2.0000 sec $0.00 $0.00 1 $0.00 $0.00

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Housing, Starter Gen, Rear 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Housing, Starter Gen, W 3.0000 secashed 3.0000 sec - $0.01 1 - $0.01

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Housing, Starter Gen, Machined 0.0000 sec 0.0000 sec - $0.00 1 - $0.00

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Housing, Starter Gen, Trim 0.0000 sec 8.0100 sec - $0.10 1 - $0.10

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00
V Housing, Starter Gen, Die Cast 0.0000 sec 9.8300 sec $1.89 $0.68 1 $1.89 $0.68

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

V Sleeve Bearing Overmolded 3.0000 sec 3.0000 sec $0.21 $0.21 1 $0.21 $0.21

1.0000 sec 1.0000 sec $0.00 $0.07 1 $0.00 $0.07

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

4.0000 sec 4.0000 sec $0.00 $0.05 1 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 6 $0.00 $0.07

1.0000 sec 1.0000 sec $0.00 $0.01 5 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec 3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 3 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -
3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

4.0000 sec 4.0000 sec $0.00 $0.05 1 $0.00 $0.05

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 3 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.06 6 $0.00 $0.34

1.0000 sec 1.0000 sec $0.00 $0.01 5 $0.00 $0.06

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 5 $0.00 $0.06

1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.05

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 3 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.06 3 $0.00 $0.17

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

3.0000 sec 3.0000 sec 3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

Regrab Wire Eyelet & Thread Thru Grommet 9.0000 sec 9.0000 sec $0.00 $0.07 2 $0.00 $0.15

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Bolt, Starter Gen, M5 x 80 6.0000 sec 6.0000 sec $0.15 $0.05 6 $0.93 $0.30

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 6 $0.00 $0.20

V Boot, Starter Generator, 3 Phase Terminal 7.0000 sec 7.0000 sec - $0.06 3 - $0.17

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 3 $0.00 $0.00

V Boot, Starter Generator, 3 Phase Terminal-Materi 0.0000 sec 11.4800 sec $0.04 $0.05 3 $0.12 $0.16

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 3 $0.00 $0.05

V Terminal Block Asm, Starter Generator, 3 Phase T 9.0000 sec 9.0000 sec - $0.07 1 - $0.07

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Terminal Block Asm, Starter Generator, 3 Phase-P 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Terminal Block Asm, Starter Generator, 3 Phase-M 0.0000 sec 14.1720 sec $3.18 $0.11 1 $3.18 $0.11

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Brass Threaded Insert Small 6.0000 sec 6.0000 sec $0.05 $0.06 5 $0.25 $0.30

V Brass Threaded Insert Large 6.0000 sec 6.0000 sec $0.08 $0.06 8 $0.64 $0.47

3.0000 sec 3.0000 sec $0.00 $0.03 3 $0.00 $0.09

1.0000 sec 1.0000 sec $0.00 $0.01 3 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 13 $0.00 $0.38

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Bolt, Starter Gen, M6 x 18 6.0000 sec 6.0000 sec $0.03 $0.05 4 $0.12 $0.20

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 4 $0.00 $0.13

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Grommet, Starter Generator, Internal Regulator W V Grommet, Starter Generator, Internal Regulator W 8.0000 sec 8.0000 sec 8.0000 sec 8.0000 sec - $0.07 1 - $0.07

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Grommet, Starter Generator, Internal Regulator-M 0.0000 sec 0.7850 sec $0.01 $0.00 1 $0.01 $0.00

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

Regrab Wire Eyelet & Thread Thru Grommet 9.0000 sec 9.0000 sec $0.00 $0.07 2 $0.00 $0.15

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Base Gasket, Starter Generator, Internal Regulat 6.0000 sec 6.0000 sec $0.06 $0.05 1 $0.06 $0.05

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Internal Regulator Asm, Starter Generator 9.0000 sec 9.0000 sec - $0.07 1 - $0.07

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)
- - - - - - - -

V Internal Regulator Asm, Starter Generator-Solder 6.0000 sec 6.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Internal Regulator Asm, Starter Generator-Mold 6.0000 sec 6.0000 sec - $0.06 1 - $0.06

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Internal Regulator Asm, Starter Generator-Materi 0.0000 sec 1.7480 sec $0.60 $0.01 1 $0.60 $0.01

V 4 Pin Terminal Strip 3.0000 sec 3.0000 sec $0.20 $0.02 1 $0.20 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Anti-Crush Sleeve PEB mid housing 0.0000 sec 0.0000 sec $0.01 $0.00 3 $0.03 $0.00

3.0000 sec 3.0000 sec $0.00 $0.03 9 $0.00 $0.27

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

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V Brush Spring 6.0000 sec 6.0000 sec $0.04 $0.06 2 $0.08 $0.12

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

V Regulator Brush Asm. 7.0000 sec 7.0000 sec - $0.07 2 - $0.14

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Regulator Brush7.0000 sec 7.0000 sec $0.10 $0.00 2 $0.20 $0.00

V Copper Wire - Brushes 6.0000 sec 6.0000 sec $0.01 $0.00 2 $0.02 $0.00

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

4.0000 sec 4.0000 sec 4.0000 sec 4.0000 sec $0.00 $0.04 1 $0.00 $0.04

5.0000 sec 5.0000 sec $0.00 $0.05 2 $0.00 $0.10

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V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec $0.02 $0.05 3 $0.06 $0.15

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 3 $0.00 $0.10

V Brush Cover, Starter Generator, Internal Regulat 7.0000 sec 7.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -
V Brush Cover, Starter Generator, Internal Regul-1 0.0000 sec 1.5770 sec $0.16 $0.01 1 $0.16 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Dust Seal, Starter Generator, Internal Regulator 10.0000 sec 10.0000 sec $0.14 $0.08 1 $0.14 $0.08

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

Regrab Wire Eyelet & Thread Thru Grommet 9.0000 sec 9.0000 sec $0.00 $0.07 2 $0.00 $0.15

V Bolt, Starter Gen, M4 x 8 7.0000 sec 7.0000 sec $0.02 $0.06 2 $0.05 $0.12

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 2 $0.00 $0.07

V Cover, Starter Gen, Internal Regulator 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover, Starter Gen, Internal Regulator-W 3.0000 sec 3.0000 secashed - $0.01 1 - $0.01

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover, Starter Gen, Internal Regulator-Machined 0.0000 sec 0.0000 sec - $0.00 1 - $0.00

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover, Starter Gen, Internal Regulator-Trimmed 0.0000 sec 7.5800 sec - $0.09 1 - $0.09

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover, Starter Gen, Internal Regulator-Die Cast 0.0000 sec 9.4700 sec $0.85 $0.52 1 $0.85 $0.52

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

2.0000 sec 2.0000 sec 2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

4.0000 sec 4.0000 sec $0.00 $0.05 1 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.06 8 $0.00 $0.46

1.0000 sec 1.0000 sec $0.00 $0.01 7 $0.00 $0.08

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01
2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec $0.02 $0.05 3 $0.06 $0.15

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 3 $0.00 $0.10

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Duckbill Breather, Starter Gen, Internal Reg Cov 9.0000 sec 9.0000 sec - $0.07 1 - $0.07

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Duckbill Breather, Starter Gen, Internal Reg C-M 0.0000 sec 0.3680 sec $0.02 $0.00 1 $0.02 $0.00

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Washer, Starter Gen, M6 Shim 4.0000 sec 4.0000 sec $0.01 $0.03 1 $0.01 $0.03

V Resolver Motor Armature Asm, Starter Gen 4.0000 sec 4.0000 sec - $0.03 1 - $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Resolver Core Plate, Starter Gen, Stamped 4.0000 sec 4.0000 sec - $0.05 16 - $0.75

0.0000 sec 0.0000 sec $0.00 $0.00 16 $0.00 $0.00

V Resolver Core Plate, Starter Gen, Steel 0.0000 sec 0.6000 sec $0.01 $0.00 16 $0.08 $0.04

- - - - - - - -

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

- - - - - - - -
- - - - - - - -

- - - - - - - -

V Nut, Starter Gen, M5 6.0000 sec 6.0000 sec $0.02 $0.05 1 $0.02 $0.05

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Resolver Motor Sensor Asm, Starter Gen 7.0000 sec 7.0000 sec $0.00 $0.06 1 $0.00 $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

- - - - - - - -

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V Bracket, Starter Gen, Resolver Motor Sensor 7.0000 sec 7.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Bracket, Starter Gen, Resolver, Plated 3.0000 sec 3.0000 sec - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Starter Gen, Resolver, Stamped 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Starter Gen, Resolver, Material 0.0000 sec 0.6000 sec $0.08 $0.00 1 $0.08 $0.00

- - - - - - - -

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3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.05 1 $0.00 $0.05

1.2709 sec 1.8156 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

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V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec $0.02 $0.05 3 $0.06 $0.15

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 3 $0.00 $0.10

Regrab Resolver Harness & Position Regrab Resolver Harness & Position 8.0000 sec 8.0000 sec 8.0000 sec 8.0000 sec $0.00 $0.07 1 $0.00 $0.07

Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Cover Asm, Starter Gen, Resolver Motor 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover Asm, Starter Gen, Resolver Motor-W 5.0000 sec 5.0000 sec ash - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover Asm, Starter Gen, Resolver Motor-Stamping 5.0000 sec 5.0000 sec - $0.01 1 - $0.01

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover Asm, Starter Gen, Resolver Motor-Stampin-M 0.0000 sec 0.7000 sec $0.10 $0.00 1 $0.10 $0.00

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01
V Label - Cover Asm. 7.0000 sec 7.0000 sec $0.05 $0.07 1 $0.05 $0.07

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Seal - Cover Asm. 2.0000 sec 2.0000 sec $0.07 $0.02 1 $0.07 $0.02

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

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V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec $0.02 $0.05 3 $0.06 $0.15

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 3 $0.00 $0.10

Regrab Resolver Harness & Position 8.0000 sec 8.0000 sec $0.00 $0.07 1 $0.00 $0.07

V Bracket, Starter Gen, Elect Harness 7.0000 sec 7.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Starter Gen, Elect Harness-Stamping 7.0000 sec 7.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, Starter Gen, Elect Harness-Stamping-Mat 0.0000 sec 0.6000 sec $0.02 $0.00 1 $0.02 $0.00

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Bolt, Starter Gen, M5 x 15 6.0000 sec 6.0000 sec $0.02 $0.05 2 $0.04 $0.10

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 2 $0.00 $0.07

Regrab Resolver Harness Connector 9.0000 sec 9.0000 sec $0.00 $0.07 1 $0.00 $0.07

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

- - - - - - - -

V Washer, Starter Gen, Pulley 3.0000 sec 3.0000 sec $0.15 $0.02 1 $0.15 $0.02

V Pulley Asm, Starter Generator 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Insert Pulley Asm, Starter Generator V Insert Pulley Asm, Starter Generator 5.0000 sec 5.0000 sec 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Insert Pulley Asm, Starter Generator-Machined 3.0000 sec 3.0000 sec - $0.01 1 - $0.01

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Insert Pulley Asm, Starter Generator-Material 0.0000 sec 0.0000 sec $0.25 $0.00 1 $0.25 $0.00

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02
5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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V Pulley Base Asm, Starter Generator 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Pulley Base Asm, Starter Generator-Machined 3.0000 sec 3.0000 sec - $0.01 1 - $0.01

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Pulley Base Asm, Starter Generator-Material 0.0000 sec 0.0000 sec $4.42 $0.00 1 $4.42 $0.00

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

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6.0000 sec 6.0000 sec $0.00 $0.07 1 $0.00 $0.07

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06
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3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

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5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

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1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

6.0000 sec 6.0000 sec $0.00 $0.07 1 $0.00 $0.07

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Nut, Starter Gen, Pulley 6.0000 sec 6.0000 sec $0.11 $0.05 1 $0.11 $0.05

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

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V HV Wire, Black6.0000 sec 6.0000 sec $5.36 $0.05 1 $5.36 $0.05

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V HV Wire, Red 6.0000 sec 6.0000 sec $6.19 $0.05 1 $6.19 $0.05

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V HV Wire, White6.0000 sec 6.0000 sec $5.82 $0.05 1 $5.82 $0.05

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1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Bolt, HV Wire to Alternator 5.0000 sec 5.0000 sec $0.05 $0.04 3 $0.15 $0.12

6.0000 sec 6.0000 sec $0.00 $0.05 1 $0.00 $0.05

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

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V Bolt, Large Wire to Alt 7.0000 sec 7.0000 sec $0.02 $0.06 3 $0.06 $0.17

6.0000 sec 6.0000 sec $0.00 $0.05 1 $0.00 $0.05

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

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V Rubber Insert, Under Cover 8.0000 sec 8.0000 sec $0.03 $0.07 2 $0.06 $0.13

3.0000 sec 3.0000 sec $0.00 $0.02 2 $0.00 $0.05

Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

V Cover Asm, 36V W9.0000 sec ires, Alternator 9.0000 sec - $0.07 1 - $0.07

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover, 36V Wires, Alternator1 3.0000 sec 3.0000 sec - $0.03 1 - $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover, 36V Wires, Alternator, Stamped 3.0000 sec 3.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Cover, 36V Wires, Alternator, Material 0.0000 sec 1.7000 sec $1.08 $0.01 1 $1.08 $0.01

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- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Tape, 2 Sided, 36V W 8.0000 sec ires, Alternator 8.0000 sec $0.02 $0.08 1 $0.02 $0.08

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Cover Gasket, 36V W 8.0000 sec ires, Alternator 8.0000 sec $0.13 $0.08 1 $0.13 $0.08

V Bolt, Cover, Alternator W 7.0000 secires 7.0000 sec $0.04 $0.06 4 $0.18 $0.23

6.0000 sec 6.0000 sec $0.00 $0.05 1 $0.00 $0.05

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

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V Retaining Bracket, 36V W 7.0000 secires 7.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Retaining Bracket, 36V W 3.0000 secires, Stamping 3.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Retaining Bracket, 36V W 0.0000 secires, Material 0.6000 sec $0.08 $0.00 1 $0.08 $0.00

- - - - - - - -

- - - - - - - -
- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Bolt, Bracket, Back of Alt/Gen 7.0000 sec 7.0000 sec $0.05 $0.06 2 $0.10 $0.12

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 2 $0.00 $0.07

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

Regrab the three HV cables 4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Clamp, 3 HV W5.0000 sec ires to Alt 5.0000 sec $0.25 $0.04 1 $0.25 $0.04

V Bracket, For 3 HV W 7.0000 sec ire Clamp 7.0000 sec - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

- - - - - - - -

V Bracket, For 3 HV W 4.0000 sec ire Clamp, W4.0000 sec ashed - $0.06 1 - $0.06

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, For 3 HV W 4.0000 sec ire Clamp, Machined 4.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, For 3 HV W 4.0000 sec ire Clamp, Stamped 4.0000 sec - $0.03 1 - $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bracket, For 3 HV W 0.0000 sec ire Clamp, Material 1.7000 sec $0.18 $0.01 1 $0.18 $0.01

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

0.5000 sec 0.5000 sec $0.00 $0.00 1 $0.00 $0.00

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.05 1 $0.00 $0.05

3.0000 sec 3.0000 sec $0.00 $0.05 1 $0.00 $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

60.0000 sec 60.0000 sec 60.0000 sec 60.0000 sec $0.00 $0.92 1 $0.00 $0.92

2.0000 sec 2.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Bolt, Clamp 3 HV wires 3.0000 sec 3.0000 sec $0.04 $0.02 1 $0.04 $0.02

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

4.0000 sec 4.0000 sec $0.00 $0.03 1 $0.00 $0.03

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V Bolt, Alternator to bracket, Short 6.0000 sec 6.0000 sec $0.15 $0.14 1 $0.15 $0.14

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

1.0000 sec 1.0000 sec $0.00 $0.02 1 $0.00 $0.02

V Bolt, Alternator to bracket, Long 6.0000 sec 6.0000 sec $0.19 $0.14 2 $0.39 $0.28

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

4.0000 sec 4.0000 sec $0.00 $0.09 2 $0.00 $0.19

1.0000 sec 1.0000 sec $0.00 $0.02 1 $0.00 $0.02

- - - - - - - -

V Tensioner, Belt8.0000 sec 8.0000 sec - $0.19 1 - $0.19

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base3.0000 sec 3.0000 sec - $0.03 1 - $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base-Machine 3.0000 sec 3.0000 sec - $0.02 1 - $0.02
- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base-Trim 3.0000 sec 3.0000 sec - $0.03 1 - $0.03

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base-Cast 0.0000 sec 7.6700 sec - $0.09 1 - $0.09

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base-Material 0.0000 sec 22.3700 sec $1.36 $0.44 1 $1.36 $0.44

- - - - - - - -

- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

- - - - - - - -

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec 5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

- - - - - - - -

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

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- - - - - - - -

- - - - - - - -

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

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V Sleeve , Teflon Small 5.0000 sec 5.0000 sec - $0.05 2 - $0.10

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Sleeve , Teflon Small-Stamping 5.0000 sec 5.0000 sec - $0.01 2 - $0.03

0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Sleeve , Teflon Small-Material 0.0000 sec 0.6000 sec $0.01 $0.00 2 $0.02 $0.01

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3.0000 sec 3.0000 sec $0.00 $0.01 2 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.01 2 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 2 $0.00 $0.01

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V Lock, Tensioner Asm 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

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V Lock, Tensioner Asm-1 0.0000 sec 0.6050 sec $0.04 $0.00 1 $0.04 $0.00

V Lock, Tensioner-W3.0000 sec ash 3.0000 sec - $0.01 1 - $0.01

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Lock, Tensioner-Trim 5.0000 sec 5.0000 sec - $0.01 1 - $0.01

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Lock, Tensioner-Cast 0.0000 sec 5.8200 sec - $0.07 1 - $0.07

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Lock, Tensioner-Material 0.0000 sec 2.5900 sec $0.05 $0.05 1 $0.05 $0.05

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec 1.0000 sec 1.0000 sec $0.00 $0.00 1 $0.00 $0.00

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V Tensioner, Base Cover 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base Cover-Machined 5.0000 sec 5.0000 sec - $0.01 1 - $0.01

- - - - - - - -

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base Cover-Trim 5.0000 sec 5.0000 sec - $0.06 1 - $0.06
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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base Cover-Cast 0.0000 sec 6.7100 sec - $0.08 1 - $0.08

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Tensioner, Base Cover-Material 0.0000 sec 16.7200 sec $0.29 $0.33 1 $0.29 $0.33

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3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

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1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

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5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.06 1 $0.00 $0.06

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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V Tensioner, Bolt8.0000 sec 8.0000 sec $0.18 $0.08 1 $0.18 $0.08

1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Sleeve , Teflon, Large 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve , Teflon, Large-Stamping 5.0000 sec 5.0000 sec - $0.01 1 - $0.01

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve , Teflon, Large-Material 0.0000 sec 0.6000 sec $0.02 $0.00 1 $0.02 $0.00

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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V Sleeve , Teflon, Hat, Large 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve , Teflon, Hat, Large-Stamping 5.0000 sec 5.0000 sec - $0.00 1 - $0.00

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve , Teflon, Hat, Large-Material 0.0000 sec 0.6000 sec $0.02 $0.00 1 $0.02 $0.00

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3.0000 sec 3.0000 sec $0.00 $0.00 1 $0.00 $0.00

5.0000 sec 5.0000 sec $0.00 $0.00 1 $0.00 $0.00

2.0000 sec 2.0000 sec $0.00 $0.00 1 $0.00 $0.00

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0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.03 2 $0.00 $0.06

V O-Ring, Tensioner 6.0000 sec 6.0000 sec $0.08 $0.06 1 $0.08 $0.06

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Washer, Tensioner, 1 5.0000 sec 5.0000 sec $0.01 $0.05 1 $0.01 $0.05

V Washer, Tensioner, 2 5.0000 sec 5.0000 sec $0.01 $0.05 1 $0.01 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

V Washer, Tensioner, Cover Asm 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Washer, Tensioner, Cover 6.0000 sec 6.0000 sec - $0.06 1 - $0.06

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Washer, Tensioner, Cover-Material 0.0000 sec 0.4090 sec $0.07 $0.00 1 $0.07 $0.00

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Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)
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V Washer, Tensioner, Cover W 5.0000 sec asher 5.0000 sec $0.06 $0.05 1 $0.06 $0.05

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

6.0000 sec 6.0000 sec $0.00 $0.06 1 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.05 1 $0.00 $0.05

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3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Sleeve , Alternator Mount, Small 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

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V Sleeve , Alternator Mount, Small-Stamping 5.0000 sec 5.0000 sec $0.03 $0.06 1 $0.03 $0.06

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

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V Sleeve , Alternator Mount, Large 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve , Alternator Mount, Large-Machined 5.0000 sec 5.0000 sec - $0.01 1 - $0.01

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve , Alternator Mount, Large-Material 0.0000 sec 0.0000 sec $0.33 $0.00 1 $0.33 $0.00

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3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

V Tensioner, Pulley Asm 5.0000 sec 5.0000 sec - $0.05 2 - $0.10

0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Tensioner, Pulley3.0000 sec 3.0000 sec - $0.03 2 - $0.06

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0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Tensioner, Pulley-W V Tensioner, Pulley-W 3.0000 sec 3.0000 sec ash 3.0000 sec 3.0000 sec - $0.05 2 - $0.09

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0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Tensioner, Pulley-Machining 3.0000 sec 3.0000 sec - $0.01 2 - $0.02

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0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Tensioner, Pulley-Material 0.0000 sec 0.0000 sec $0.87 $0.00 2 $1.74 $0.00

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3.0000 sec 3.0000 sec $0.00 $0.02 2 $0.00 $0.05

6.0000 sec 6.0000 sec $0.00 $0.05 2 $0.00 $0.09

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

3.0000 sec 3.0000 sec $0.00 $0.02 2 $0.00 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

3.0000 sec 3.0000 sec $0.00 $0.02 2 $0.00 $0.05

3.0000 sec 3.0000 sec $0.00 $0.02 2 $0.00 $0.05

6.0000 sec 6.0000 sec $0.00 $0.05 2 $0.00 $0.09
5.0000 sec 5.0000 sec $0.00 $0.04 2 $0.00 $0.08

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.02 2 $0.00 $0.03

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3.0000 sec 3.0000 sec $0.00 $0.01 2 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.01 2 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 2 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.05 2 $0.00 $0.09

0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.05 2 $0.00 $0.09

60.0000 sec 60.0000 sec $0.00 $0.92 2 $0.00 $1.84

2.0000 sec 2.0000 sec $0.00 $0.03 2 $0.00 $0.06

V Tensioner, Pulley Bearing 5.0000 sec 5.0000 sec $0.35 $0.05 2 $0.70 $0.10

3.0000 sec 3.0000 sec $0.00 $0.03 2 $0.00 $0.06

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V Tensioner, Pulley Cover 7.0000 sec 7.0000 sec - $0.07 2 - $0.14

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0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Tensioner, Pulley Cover-Stamping 3.0000 sec 3.0000 sec - $0.01 2 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 2 $0.00 $0.00

V Tensioner, Pulley Cover-Material 0.0000 sec 0.6000 sec $0.04 $0.00 2 $0.08 $0.01

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3.0000 sec 3.0000 sec $0.00 $0.01 2 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.01 2 $0.00 $0.03

2.0000 sec 2.0000 sec $0.00 $0.01 2 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.04

V Tensioner, Pulley Bolt 6.0000 sec 6.0000 sec $0.10 $0.06 2 $0.20 $0.12

6.0000 sec 6.0000 sec $0.00 $0.06 1 $0.00 $0.06

4.0000 sec 4.0000 sec $0.00 $0.04 2 $0.00 $0.08

V Tensioner, Label 4.0000 sec 4.0000 sec $0.10 $0.04 1 $0.10 $0.04

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

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Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

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V Bolt Tensioner 4.0000 sec 4.0000 sec $0.19 $0.09 1 $0.19 $0.09

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

V Belt Tensioner Spring Asm. 8.0000 sec 8.0000 sec - $0.19 1 - $0.19

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Spring, Belt Tensioner 7.0000 sec 7.0000 sec $1.20 $0.07 1 $1.20 $0.07

V Top Base, Belt Tensioner 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

- - - - - - - -

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Top Base, Belt Tensioner-Trim 5.0000 sec 5.0000 sec - $0.01 1 - $0.01

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Top Base, Belt Tensioner-Casting 0.0000 sec 5.9600 sec - $0.07 1 - $0.07

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

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V Top Base, Belt Tensioner-W 0.0000 sec ash2.7400 sec $0.08 $0.05 1 $0.08 $0.05
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V Shaft, Belt Tensioner 3.0000 sec 3.0000 sec $0.02 $0.06 1 $0.02 $0.06

1.0000 sec 1.0000 sec $0.00 $0.02 1 $0.00 $0.02

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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V Bottom Base, Belt Tensioner 5.0000 sec 5.0000 sec - $0.05 1 - $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bottom Base, Belt Tensioner-W 5.0000 sec 5.0000 sec ash - $0.05 1 - $0.05

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bottom Base, Belt Tensioner-Machined 5.0000 sec 5.0000 sec - $0.01 1 - $0.01

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bottom Base, Belt Tensioner-Trim 5.0000 sec 5.0000 sec - $0.04 1 - $0.04

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0.0000 sec 0.0000 sec 0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Bottom Base, Belt Tensioner-Cast 0.0000 sec 6.2700 sec - $0.08 1 - $0.08

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

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V Bottom Base, Belt Tensioner-Material 0.0000 sec 3.1600 sec $0.15 $0.06 1 $0.15 $0.06

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3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

1.0000 sec 1.0000 sec $0.00 $0.01 2 $0.00 $0.02

5.0000 sec 5.0000 sec $0.00 $0.04 1 $0.00 $0.04

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.02 1 $0.00 $0.02

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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Number Munro Actual Time Piece Cost Total Labor Qty Piece Cost Total Labor Cost 

Score Cost (Total) (Total) (Total)

V Sleeve, Shaft, Belt Tensioner 3.0000 sec 3.0000 sec $0.02 $0.03 1 $0.02 $0.03

V Sleeve , Teflon, Belt Tensioner 6.0000 sec 6.0000 sec - $0.06 1 - $0.06

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve , Teflon, Belt Tensioner-Stamping 3.0000 sec 3.0000 sec - $0.01 1 - $0.01

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve , Teflon, Belt Tensioner-Material 0.0000 sec 0.6000 sec $0.02 $0.00 1 $0.02 $0.00

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.03 2 $0.00 $0.06

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V Retainer Clip, Belt Tensioner Spring 6.0000 sec 6.0000 sec - $0.06 1 - $0.06

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0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Retainer Clip, Belt Tensioner Spring-Stamping 3.0000 sec 3.0000 sec - $0.01 1 - $0.01

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Retainer Clip, Belt Tensioner Spring-Material 0.0000 sec 0.6000 sec $0.01 $0.00 1 $0.01 $0.00

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3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

V Shaft Seal, Belt Tensioner Spring 6.0000 sec 6.0000 sec $0.20 $0.06 1 $0.20 $0.06

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V Valve, Belt Tensioner Spring 7.0000 sec 7.0000 sec $0.09 $0.07 1 $0.09 $0.07

V Shaft Spring, Belt Tensioner Spring 5.0000 sec 5.0000 sec $0.05 $0.05 1 $0.05 $0.05

1.0000 sec 1.0000 sec $0.00 $0.01 4 $0.00 $0.04

6.0000 sec 6.0000 sec $0.00 $0.06 1 $0.00 $0.06

5.0000 sec 5.0000 sec $0.00 $0.05 1 $0.00 $0.05

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

3.0000 sec 3.0000 sec $0.00 $0.03 1 $0.00 $0.03

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V Sleeve w/coating, Spring Damper 6.0000 sec 6.0000 sec - $0.14 1 - $0.14

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve, Coating, Spring 0.0000 sec 1.3140 sec $0.01 $0.01 1 $0.01 $0.01

V Sleeve, Coating, Inner 5.0000 sec 5.0000 sec - $0.02 1 - $0.02

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve, Coating, Inner-Machining 3.0000 sec 3.0000 sec - $0.01 1 - $0.01

0.0000 sec 0.0000 sec $0.00 $0.00 1 $0.00 $0.00

V Sleeve, Coating, Inner-Material 0.0000 sec 0.0000 sec $0.30 $0.00 1 $0.30 $0.00

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3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.03 1 $0.00 $0.03

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02
3.0000 sec 3.0000 sec $0.00 $0.02 1 $0.00 $0.02

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

1.0000 sec 1.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

3.0000 sec 3.0000 sec $0.00 $0.01 1 $0.00 $0.01

5.0000 sec 5.0000 sec $0.00 $0.01 1 $0.00 $0.01

2.0000 sec 2.0000 sec $0.00 $0.01 1 $0.00 $0.01

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3.0000 sec 3.0000 sec $0.00 $0.07 1 $0.00 $0.07

V Sleeve , Spring Damper 8.0000 sec 8.0000 sec $0.02 $0.19 1 $0.02 $0.19

3.0000 sec 3.0000 sec $0.00 $0.07 1 $0.00 $0.07

V Bolt, Belt Damper, Long 4.0000 sec 4.0000 sec $0.08 $0.09 1 $0.08 $0.09

V Bolt, Belt Damper, Short 7.0000 sec 7.0000 sec $0.07 $0.16 1 $0.07 $0.16

4.0000 sec 4.0000 sec $0.00 $0.09 1 $0.00 $0.09

4.0000 sec 4.0000 sec $0.00 $0.09 2 $0.00 $0.19

1.0000 sec 1.0000 sec $0.00 $0.02 1 $0.00 $0.02

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V Belt, Alt/AC 10.0000 sec 10.0000 sec $2.50 $0.23 1 $2.50 $0.23

3.0000 sec 3.0000 sec $0.00 $0.07 1 $0.00 $0.07

10.0000 sec 10.0000 sec $0.00 $0.23 1 $0.00 $0.23

2,236 $94.13 $55.78