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# GRAVURf**~~~_~~riS/** _ __ __ COMPLETE SERVICE ROTOGRAVURE CYLiNOERS AND POSITIVES



### State of Illinois Environmental Protection Agency Division of Air Pollution Control 2200 Churchill Road Springfield, Illinois 62794-9276 To Whom It May Concem: I!STADU$HEO**'~8**



### April 30, 1997 4179 BELMONT AVENUE CHICAGO, ILUNOIS 60641 773-777-5505 FAX 773-777-5508



# 'MAY 0 {) 1991

Enclosed are additional completed forms as per your agency's request of AprilS. 1997. On April 7, 1997 your office received, via the U.S. mail system. the first package of forms filled out by Gravure Process Company requesting a State Operating Permit Number. It is our understanding, this State Operating Permit Number is needed when Gravure Process Company has it's chrome separator stack tested. The compliance date for the test is set for June 11. 1997. It is our hope that all forms have now been completed in order to obtain a State Operating Permit Number. Should you have any questions, please don't heSitate to contact me.

DP:et Enclosures Sincerely,

# -:O~?~ David Parsill Vice-President**~.?** 

## 8 - 97 TUE 3:!j PM**.~** 

## A IR P ERM1 'T 

## 21752450ii P. i

H.-Tf OF ILLINOIS**(NVI~ON [N** **Ul** "OlECT!ON AGENCY DIVISION Of A I
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" IlATA AN D INfO'-MA T I ON UOCEU EMlIS I ON la l ilCE

"TH I5**''''''O~TroN O~M**  IS TO If**COM",n~p fC~**  AN**~M!5SI0N** SOUtC!**OTI1 !~**  THAN A ' U[l COMeUHlON [MIUI O N SOUICE Ot,l,N INC IN f IU10 •. A ' V ! L**OM ne** **ON** ! M IUION**IOV~CIII** ... fUl,.,."CI, IOIUl. 0 1 ' I MPlA . tO UI ' MLNT uno 'll"""U .. v ,el nOOVCINO WE A' Ot**'O "'[~**  IY**IN DI.** **~C T**  H f U Ht. AN !' U, AN IN CINtUr o_ IS AN**A~ ''''''** **ATV 5**  IN WHtell UfUS( IS IUtN'O. 

# '. N ... Ml 0,. !'lAN T OW N LA , 

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### Gravure Procesfufc.QIDn.:l.n,**OW l(.h**  

# ,. SUHT ... DDU5S Of £M ISS IO N**CUR~t :**  

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# """. , 417<3 W. 

### Be l mo nt Avenue 

### Ch icaao

GENl tAJ. I"'''O ''''''''' ,ION 

# •• NAME Of**?~OClSS ,**  

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# APR- 8-97 TUE 3:13 PM EPA AIR PERMIT FAX NO. 2175245023 P. 3

UW MATelUAL INfORMATION AVERAGE RAn MAXIMUM RAn NAMe 0' AAW /MURiAl PER IDENTICAL SOUIC! Pelt IDENTICAL SOURCE 200. 

### Chromic Aci d Flakes b. 

### ItO LI/ff!t1o c. 

### It5

# L~R 21 ... b.

### OZ~rJK. 5 u 1fur i c Ac i d

# ~ c. 

### 1 

### 2 X It 22 ... b. c. LB/HR LB/H1l 230. b. c. LS/WII Li/HI 240. II. c, L8/Ha LB/HR

PRODUCT INfORMATION AV£RAGf RollE MAXIMUM RAn NAMe 01'**I'.ODU~T** peR IDeNTltAL SQURC!**~EA** IDENTICAL SOURCE 300.**~.** c. 

### Gravure ro 11 ers 

### l-J; XWHR**l-l/3-~R** 31
... 

### b. c. La/Hll**I.B~R** 320. b. c. LB/HR LMill 330. b. c. L8/HR LB/Hil 3-40. It. c. LII,IHII LIj)G

WASn MAteRIAL INfORMAtiON AV!RAG! KAll! #MXIMUMRAn NAME OF WASTE MATeRIAL PER IDENTICAL SOURce PEII. IDENTICAl. SOURCE 40lI0. b. c. 

### N/A N/A LB/HR 

### N/A L8;li1t .1 ... b. 

## ". Le/HR lB/HIl 420. 

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### 18/HR**~.** It. c. LB,IHR LB/HR 440. b. c. LIIHI LB/liR

"fUEL USAGe**IN'O~MATION** fUl!L USED 

### Tm HEATCONTfNI**~a. NAT\J~**  GAS 

## 0 b 

### N/A c:. 1000 ITy/s..Q.JV

### A- 

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### CJ N/A ...______._ N/A .• TUISCf OIL 

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### CJ**~LA** 

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### N/A aTU/HI

"THIS SECTION IS TO BE COMPU!T!D 'OR ANY FUEL USED DlllECTtY IN THE PIloaS5 £MISSION SOURCE, E.G. GAS IN A DIYER, OR COAL IN A ME\.T FURNACE. APC-220 ,ACE 2 OF J

### EXH 181 T A 

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HORIZONT AL MODEL SCSH ScrubAir Chrome Separators 

## are:
• Guaranteed to SURPASS the MACT Standard requirement of 

### 0.015 mgldscm.
• Designed with a gradual step-down particle removal process which eliminates rapid plugging of pads.
• Operated at 

### 500 to 

### 600 feet per minute. • Custom designed to 

### fit the customers space requirements. • Available as rooftop or in-house mount. • Available in sizes from 

### 1,000 to 

### 30,000 cfm. (larger units can be provided, but multiple units are recommended for systems over 

### 30.000 cfm.) 

## Standard Features: => 

### Fabricated from 112 inch thick Type' PVC => 

### Clear sliding access doors 

## = Kimre composite mesh pads (removable through covers with screw on knobs) => 

### Automa.tic wash down system 

## = Removable spray headers (for wash down system) => 

## Drain => 

### Four 

### (4) magnehelic gages to monitor air pressure differential across each pad and the overall system => 

### Control panel with: • Disconnect • Blower starter • Meter to display overall system air pressure differential • Two variable setting timers for control 

### of wash down cycles 

## = Centrifugal**b~ower** 

### with TEFC belt-driven motor 

## =. Exhaust stack with emission test ports 

## = Mounting base 

### START-UP OF lHE EQUI PMENT 

## 1113/97 

## Replaces existing equipment


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### We s t 

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# APR- 8-97 rUE 3:14 

# PM EPA AIR PERMIT FAX NQ 

# 2175245023 P. 5
•••**~** ••00), 

# . Ir.at:u=tiona for cc=plat1ng the Illinois EPA Information Rcquest J"orm for Electroplating Faci1:Lt:Les The Information Request lorm 

## must be completed as accurately as possible. The equipment and process :Lnformat1oD requested is necessary to adequately describe your electroplating operations. NQ emission testing is 

### reqp1red,However,**1nfo~.t1on** 

### OD 

## each 

## electroplating metal and 

## plating tank· used at your 

## facility must 

## be provided, including 

## those 

## used in undercoating operations. A separate Information Request Form 

## should be completed for each 

## electroplating met.l and 

## plating tank used. 

## A process diagram 

## ident1fy1nq the**~ocatioDs** 

## of all tanks in each process line, and all corresponding pollut:Lon control uystems, should also be supplied. The tanks and process equipment connected to each pollution control system must be clearly identified. In addition, a flow diagram identifyinq 

## all atmospheriC exhaust points must be provided, along 

## with a 

## description 

## of the 

## exhaust po1nts' positions relative 

## to facility buildings and hoodin9 confi9Urations. Also, 

## the way 

## in which the spent 

## bath solutions 

## are disposed should 

## be described. 

## If additional assistance i8 required, please contact the 

## nivision of Air Pollution Control, Permits Section at: 217-782-2113. See Exhibit**~**IWI ( It 

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# . -**~~;~"'-1$-"~.'** 

# .**:,.t..=~"~.~~S~M~~"8.o·** wEST 

# j

- n" E1('ST.**~I!E~S** 

### .• ". •**.~.** 

### r .:.**"'.:.~** 

### -,;: . ",
....."
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## ..**o.~-** 

## ....... -.;- ...**~** 

## .....**~"** 

## .... -.- ..**":::'~** 

## .. ...**~** 

### . ll>= . ..,.- .'. . 

## '"00 

# '" r' 0



# • : 

# " VllLrTY



# >- W J 

### .J 

# «

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### J' (Q 

### ) 

# a..**~ ~**  

# -

. 

## .. 

# ."**OL~**

# " '"**~**

# ~**~** 

# "**~ ~**  

## \l' 

# @**~ ~** **~**

# ~ >--'" C( 

# <- 

# t ,**~** 

## ....,


## .... 

# N ::r

# ~ 

# " \.

## .\Pl - 

## 8-97**1J~** 

## 3: Ii PU EPA AlP P ,1M I! FAX NO
. 2 175245 01 3**~111nois** 

## EPA Information RequeGt l orm for**~18e~ropl.tiD9** 

## T,ac111t1es
1.**~rAl** 

### InfOrmation: A . ' Date: 4 /29/97 

## B. Corporate or Plant Hue: Gravure 

## Pro cess Company 

## C. Address of Emission source:__**1~7~ ~l~** **mo ~** 

## ____________ __



## D. Name and Phone Number of Ra.;pondint:

A.**El@ctropl~ting** 

## metal; Ch i cago Il 6064 1- 4685

Dav i d Pars i I I 

### 07J) 

### 777-5505



## Chrome E, Tank identification 

## or des1gnation: Smal l Tank # 10 1 (, Lar ge Tank # 1 02 

## C. Type of operation:**-"H~ au** **"~d ~P~l** **~t~; 9~** 

## __________________ __ 

## (e.g " h ard plating,

D. E. 

## F. decorative plating, dip plating**(non~curren t),**  

## 1mmersion (with current), a.nodiz1ng) 

## Inside dimen.ions of # lOl • 

## tank 

## (1**~** 

## w X hi: # 102 "" # 10 I 

# - Actual 

## volume of # 102 0 

## 50lution in 

## tank: 

## 27" 3211 

### 245 )80 

## Buoetrate 

## meterilll: Stee l 

### (e . 'iii. , 

## itliUl:l, brass, plastic , R tC. )



## ( 11 x 

## 2Z " x Z S" 

# " 32" 

# h 86" 

# "M9a I s . 

## ga l s' gal o r Co(?:(?:er



### 11 /88 

# , " : . 0


# • •

## APP.- 8
- 97 T U

E 3 : 1 6 PU ,PI. AIR PERI1IT

G. 

## Rated capacity of each rectifier: 

### # 10 1 # 102



## H. Average daily ..tt1ng of 

### each rectifier: 

### # 10 1 # 102



### 1. Hour' 

## of operation:

J, 

## Hour. per day alQctrode.s are 

## en e rgized:



## X. Ampere-hour, per day usage by tank/ metal: 

## FAX NO
. 1 1751 45 013 P. 7

lWU"O" 

### 1- I S 

## v 2 . 

## " v

. 3. V



# 4 . -:-- v 5. 

## v
Volt'a. l. 

### 15 

## v 2. 1 5 

## v 3. 

## v 4. 

## v 5. 

## v**l!a~1mum** 

### 15 

## hra/day**~** 

## days/wk 52 w}(.a/yr



## Ma>dmum

__**_hr/day**



### Ma x imum



## Chem1cDl Cam:gQ.1t i 

### an 

### ,lmPlir,;e l.**~amp** 

### 2 . 30QO 

### amp 3 . 

### up 4. 

### amp 

### 5. up 

# klp·r,o· 1 . . 

### 27 . 5 amp 2. 

## 55 0 amp 3 . 

### amp 4. 

### amp 5 . 

### amp Average



# " hri/d.y**~** 

## days / wk 5 2**wk~ yr** 



### . AV1:r:::a;.a



## __**,-hr day** 



### _.:.1 .:..'1", 8 ,-_""'p- 

## hr**CQD~Dtrit1on** 

### Chromic Acid Flake s 32 oz . per gal S u lfuri c Acid ; 

### pt pe r 

### sal q / l 

## gil 9 / 1

( 2) 

# = 

# ====9/ 1

_____ 9/ 1 .



## 11/88

# A'l

- 6
-97**1~~** 

# 3: 13 PM !Pl 

# AI!**iUll**

. > 

## H. 5ath Qefoam1nq**ag8nt~** 

### and concentrat1ons;



## . N. Bath cover and 

## thicknes5:
O. Bath t8mperature

. and pH: 

### P. 

## Amount of**~lectro** 

## plat1ng chlmical u sed: (e .g., 

## chromic**~e1d,** 

## etc.)
Q.**Typ~** 

### of vent1lation hood; (e. 

### q., 

### one

### aided, two-&iQQQ, canopy, etc.) J. 

### Emiu.iO..n.J.:.Qntrol D.fi1": 

### A. TyPO 

## of control device: (a. 

### q. , 

### mi,t 

## eliminator, packed**scrubb~r,** 

### Etc.l

1- packed: 

# •• packing type: 

## D. pack,ing size: "c. 

## pacl<ed height: 

## 11. spray: 

# •• number 

## of nozzles: b. 

## noz:tle pre.6\U'" : 

## B . Typo 

## of Flow: 

## I e. q . , 

## cocurrent, countercurrent, crossflow) 

## FAX HO. 21752 4 5[23

N

/A

N

/A



### 125 'ilr



## l!Al\.1.mlIm



## __ .....,..£ 2

_ 1 b / da y

One Sided



### Ch rome Se parato r
N

/A 

### N/A 1n. N/ A 

### in. 

# P 8

2 pH


# Av.e.r.age

1 .5 ll:>/day

3 Stage compos i t e mesh w/pe ri odic r i nse

___ N

_/

_ A

_ P51q N/A



### (3) 11/6S 

# -

## /PR
- 

## 8
- 97 TUE 3: 16 PM E P

AA IR PERI , II!


# C. Manufacturer.**ma~e. an~**  

### model of control dev1ce:



## D. Typical inlet qa. 

## telllperatura: E. Xnlet 

# va. flow rate: F. EXhaust qaa flow 

## rat.: G . 

## Ga. pree.ure drop across contr o l 

## device: H. 8crubb 1 nq l1quid: 

## i. 

## Chemical comPQsition: 

# FIX NO. 1J7,m02l P. 9

Scrubair Vent Systems, Inc. 

### 3 Stage composite m e sh w/pe ri odic rinse 

### SCSH 4000 CFf' N/A 

# or N/ A a.!11 N

/A 

### aofln
N/A 

### i 

# a

____ n. 

# H.

D

I Proc e ss Water 11. 

## 11i. i v . Flow**rat~:** 

## Hake-up rate: 500-600 500
- 600 

## ft.ga l/mi n ft 

## qal / min



## v . Source: 

### (e . q., 

### rinse tank , 

## clean water, etc . ) 

## Is liquid nlc i rculat&d 

### in 

### scrubber?: 

## I. Efficiency of control de v ice: J . 

### Ide n tify all plat l nq 

## tank.**controlli~** 

### by 

## this device:

4 . 

### .Exllo..UBt Point Inf.a.me..t.i2D.: 

## A. Exhaust exit hoight above iround level: B. Exit duct i n side 

## diameter: Clean 0 1 water 

## No 99 . 8 Chrome



# ___ .::. Z6

=-_ft 12 " x.l()( 

## ____ o n · U/88 

## (4)

## .\?'.- a - 57 l U E ):! 

## J PM EPA 

## W P E

RMll

C. Dimansicn5 of 

### .bu11d.iDO where 

## duct is located (lxwxh),

_ _ .
E . Ga5 flow rate throuqh 

### exhaust point: 

## ,AX .0. 

## 21752 4 50 23

1 25 . 3 7 ft 1 0 7 . 58 ft

___ N",

/ ", A C



### .ac fID 

## F. Exit di.tenc. 

## from nearest plant 

### boundary: . Arm r ox . 14 0 . 

### ft (W es 

### t) 

## G. Dimensions of nearest 1:".1lcl1no to the e x haust point (lxwxh) : 

## n . Distance of nearest**~u11d1ng** 

### t o Qxhau5t 

## point : ' 1 25 ft 

### 35 ft



### __ --' 2 ,,1'-_ft



## ( 51 

## P . 1 0

12 ft



### 34 

## ft



# -

11/88

### .~R- 

## 8-S7 TUE 3:17 PM 

# ::A AIR PERMIT FAX HO. 2175245023
_**~** 

## P. 11 

# ,

1. U'.:J 

## I (000 

## G 

# 8 T

. I1.LINOIS ENVDtONMENTAL PJlOtEC'nON AGENCY 

## G"'A t/ 

### t.l to 

### e.... 

## PI' D cQSS 

## Q,.f).. DMSlON 

## or All. POLLunON CON'I1OL
- P!RMlT 

### SECnON 

## ope ... A

# i, oN Ref<lrT P.O. BOX 19S06 SPRINGFIELD, n.I.INOIS 52'7N-9506 NATIONAL £M/.$S101ISTdIIAUlJS**FO~** 

### ClUOMIrJMIlMlSSION8 

### noM I£Ul)AND DA'CO&cnn C1IROMlflME1..IC'1Z0Pl.4TlNOANll auOMlflM MfODIZlNG TNID .j 

### ('" cn'M361,SU»AI.T N) 

## INITL4L NOT1Flc,c'l'lON REPORT*

## ~Dr. __

## -aG~ra~v~u~r~e~P~r~o~c~e~5.S~C~g~m~Ra~n~y~________________

## =M~A~Y~O~6~1~9~9~7 

# __ 0
.....

# 1' MIme
____ G_ra_v_u_r_e_P;..;r;..;o;.;;c..;,e.;;.s;;;..s

### ....;C;.;;o;,;.;."'~pa;;;n~y:....._______

### ~..;.,**.s.&&CK~§~** 

## ......**Drl.JA~dl:!..li..:-::..i~i:1P.t:.l!Fl.I,jJ,D ~~**  

## __**~4~17~9~W~.~B~e~1~mo~n~t~A~v~e~n=ue~**

## ______________________ ___ CIly:
_____ C;;.;.h;.;.i.;,;ca;.;9:.;;;O_Coamr. 

### _.;;.;Co;",;;o.;;,,;k
____

### StI1I: ..,;1,,;;L
___

### ZIp; 

## 606lt 1-lt6 85 x...otCaallclPalan:
__**D~aiLlYu;~d~Pail.lrI.ii5u.i",,1**

### .... 1
_______'I'II1e: 

## vi c;e-Pcesldent 

### Phcme: 

### (773 ) 777-5505 Physical 

### Locaricm ofTIIIIu: SIne 

### AcIdIwI: 

## 4179 W. Be 1 mon t Aven ue CIIy: _.....;.C.;.;,.h.,;..i ca..;..;;;.,,;9:.;;O
____

### Caay:**....;;C.;..oo;;..k~**

### ____SIaIa: 

### .,;,1..-L
___

### Zip: 

### 60641-4685


# c B. ... facUltY doll aot perform 

### cbroaU1IIB oJeftopladal ar 

### CiIIrDali1IIa I8odi _. this acUit)' 

### pafanDI dIromJum elecnplldq u4/tJI 

### dIrocDhaB uodlPlnI 1f)'Oll 

### cbeI:bd box A, &0 10 

### Qnstiaa , (pip 

### 6 ). sip ad RCUnl 

### fGnll 

### to IbIIddIw 

## liVID
... tap 

### ofddl pip. 

### 11)'011 cbacked box 

### B. IIIII)' oCtile 

### cbroIDium tloea'oplariDa 

### =liM c:hramfaIa 

### _a

# 1',.... UIIII.tI far**~h** 

### _laboratory opGIiona? 

### C YSS 

### llya.

# DOlI_ duamium 

### tllcavplldas 

### ar .... iam 

### eosIIrina
....UlldJllllK fbi' 

### ru dalllllllbcailCuiyopwllicaw

..CIIIIIpI 

### fhD rho 

### prDYWaaa 

# or40 CFJl63, 

### JIIbpIn N. 

### If 

## IIIl. dnmiuIilllocnplltiq 

### ar cInaduaa aodizinl 

### tIab • your ftIciUty In 

## cxcmpc. lID 10 

### Quadaa 

### 1 (pili 

### 6 ).Iip

- 

## ftara fcnl to tbo 

## 1ddmIct-
.... oIt1d1

..... Odtca 

## wiwt oaadauI 

### widl Qy ._ion 

### 3.

$H(1991).IMAfIIttII:'III_' ..sID'*- 

# ._am..... sI •• ..., .......... ...,_ ..... 

### n._ ...

· ..

### a....A& 'ftI aIIIn ............ iIIl ' ... 

# IIi_Ile...,
........... a 

# "lee.,..................01 .... ,'_ • • 11111 bill II. beca .. Fan C-. PACilI t:Jf • 

# .. " 

# .

rr



### . IL 532 2446

APe 

### 535 Jun-95

# APR- 8-37 rUE 3:18 PM t?A AIR PERMIT FAX liD.**21752~:Q23** 

## P. 12

Typeo(TmJc EmiMiOll**Llmitadons~** 

# SmaJr Larp' 

### H_ Q,."...I'IGI, 

### TMD AU 

## GJdIdaa aab' 0.03 

# lDf'dIcm 0.01$ 

# ';1'.-- N/A 

### ( 1.3 x 

### 10' 

### sridlcf) ( 6.6 x 

### 1 

### crfdId) 

### AlllSew 

# ""*'**O.o15~dxm** 

### N/A**o.OI'~** N/A 

### (6.6 x 

### 10 ;gr/dICf) 

### (6.6 

### x 10 '1D'dscf) 

### IHutfIIIN**~** 

### PIiIIIIIf r",l1 

### U"'" II 

### CbMIIaIAdtI •• 0.01 

# _diem . NIA 

# An eUdq 

### and alrW 

### taDb 

# _______________**i~i~~J!~!l~_~**

# _____________ .5 

## dJnctIIom N/A 

### (3.1 "

### 10"_~ft) 

# . D«»HIIN QIWWIat",.., 

### 71rdr

# u.,. '1WwWIrta"",*", ... All 

## aisdD& IIId ftlrW' 

# Imra Only subject to 

### . Imel 

# . ,0 Q,..", ... 

## -IdItt T
..

G 0.01 

## maldIcm N/A

# _~_------------i~~~~~~!l~----~---------- All 

### ax.iItiq 

### and atw1lftb**4S~** 

### (3.1 

## x 10" Ib;ft)


### •**k~** 

### , 63.342- • mslllKm • 

### nlillisrana per dry
....... 

### culrio ... of
....... air; 

### IfIdKf

- 

## aninI.- dry 

### IIIDdIrd cubic 

### fMc 

## otabtuIl 

### air. dyneslc:m

- 

### ctyn
.. per ceadmlClr, 

### lb;ft

- pouDd-fbrce 

### per fooL N/A



### • Small, hIrd 

### cJn'omtum eleclr'OPlldal ftIcWIy JDIIDII 

### &!dIlly dla 

### h. I 

### DllXimum CUIIIIIImYa ...... 

### .-I&r

QPICit)' lpr 

## tErm 60 mUlIon iIitpCn-houn 

### pet)Wr. MaJmIllll 

### CUIIlUIIItYe p«eadll 

### CIpIChy 

## fa dIIl1IDl 

## otdJ. mal laalleci 

### raIft
.. 

## CII'II*7 (
........) asoctM.ecl 

### with me 

### ha"d cbraniwn
...... 

### apladaallllkl .. dlil flCility maWplied 

## bJ I." boun 

# or apendaIa 

# per.,__ ad 

### 0.1 ( 

## _iDs Ibe 

### o1odrodeI ..cncqized 70 

### paaaat otebe 

### opw ....tim.).

### ~**(l:CaXa,.tOOXo.7)<60xl~~per)'elr.** 

## 32.340,000 Total 4IIt.arze, 

### b..s 

### c:bmmlum 

### eleeaupladzaa IicDit)' 10
....

### fICiHty 

### tb.Ilba a mp:ImUID 

### cumuJadw 

### p Radii 

### recdftcr
.

CIpICiIJ 

# ""1r CI' 

### wyqI trz 

### 60 

### adJJJaa
.................**~.** 

# = ( ICtX1.400 

## X 0.1) Of! &0 

### x 10' Illlpero-hauII 

### per yare 

### • extllDl. JDIII1II11ik 

### wftb 

### illJd&l1III'IUP 011 QI' 

### bIt'ara 

### Deacmber 

### 16. 1993. 

### rNww DlCIIU 

### tuIc**forwhi~** 

### COIIIIrUCdoa 

### or I'ICGIIISI'1Ic: commencecl 

### aftIr o.c.abct 16, 1993. PAOal0l6 

# ..

# •• ClIROMIC Aem aATHS

Total 

### iamled


## . r ...... 10. 

# 1 1'ypca(- """",dOle' rcdiflef 

### c.ap&ciry**(~pcrc:s)** 

# I "=rip,'on orpuu pwt<d AppJaIIlc cmbslon liatil 

# I <Anolg"cc d..tc 1 

### 101 

### H"d_p/dlWC ' IrYJ I /91 IO.m I 

### pu"",, 

# ao,,,.gdt<w Ifljlfl1 

### 101 11;1 rd chrome 

### plat 

### 1967 2500 Printing 

### rolls 

### 0 . 0 15 mg/dscm 6/11/97 Ing 

### 102 

# " 

# " 3000 

# " " "

.

.. 'r.JIIIIt to 

### 40 0"I.6j.,U7 (c: 

### )(1), aNotiticadon

### olCoa.sWctlaaar~ioa 

### rona nalSt . M I'&braitlcd.la

### ~"lOfti:s form forall 

### !rrcc:J.cdLlhQ.ilI aD



### ............ doIea&r 

### J...,. 15. 

### 1991 I 

### COMrtlAHCi DATE:

For clsdlc tmb li..... 

### tIDb 

### willilakW 

### tartap Cia or berore 12116193 ): 

### lloni 

### chroOIium ............. => 

### Itwn Ib;onIiYe 

### dromUn**~** 

### taDks => 

### 1125196 

### Qromu. anodizZ1& Ianb => IfL*i197 

### For,..19 

### tub ( i.e.. 

### tanks 

### kIt
.. icb 

### c:QlS'WUCtion ar ru;onstnu::a i oll comnteaccd al\.c::r 

### 12II6JQl ): Ifinili.1**~1ar1'P** 

### oa::umd bctwea:ll (VIM) WId II2SI9S 

# '" 11llf9'1i If laitbl sUrt.p oc.c:\l1Rd .fter 12116195 

### => upon 

### nanup



# .. . 

# ... 'V**~**

vv

# APR- 8-97 TUE 3:19 PM 

# ::A AIR PERMIT :.H NO. 2175245023

A. 

### Comp ... th. 

### £oUowins table fbr 

### aD decandve 

### chromium eSeclrDp1atfa1 

### tIIIks usUsll 

### trivalent c:brc.imD baIb. It

### addiriooaJ Jines are needed. JUk. 

### c:opi. ofdUI paae. • Noc.: Ifdie crinIeM 

### w..i_ b.dt 

### dast.as Iaoorpof_
............ die ." 1I.,1IjecC toClla IIIMICIIIdInII .......fGr. "-n&i ... cbnmIlum belli 

### lllina a duoatio add
....... ltlbb II ... c-.**~** q..dan 

### n...... '.

TekID. 

### Startwda l 

### DesatpdaD ofpatl 

### pllCed dlleJ .1:-','

. 

### . . :: 

## .. .. 

# . . •.•**~** 

### . ::"-:;j=! "0· •••• :" ••.

### .~. 

### 101 . 'UIJOI9J, : 

## .. ,**·!IfZ~·**

### .. .; 0.: . 

## N/A N/A N/A N/A



# . -

I PunU8ftt 10 

### 40 CFR 63.341 (c) (1), a**N~** 

### orCanmuc:dan« 

### bclonIIruclion form anaOe 

### submiued In addition to 

### this form 

## tor all a1fected 

### tIDkI wilh III iDiti&lltUtup 

### dIID after 

### JMUIrY 

## 2S. t",. ; CoI\llftJAJllCl DATI: 

# . . '



### For cbtlllftlDks (I. • ., t:IIlJCI 

### witb bdtlaJ 

### anup OIl 

### arbefore**12I1~** 

### ): Hard 

### cbrDmiwu plalin& 

### rmb 

# = 1125197 Dccol"lltive chromfam plldDS 

### tab 

# • 1Il5JN Cuomiam lIIlodizing1Gki ::::. 

### J/1.5I97 : 

### For 

### mrwbIDu (Le •• auW 

### forwbic:b CCJDIInICIion orrccauDUaiaa COlIUIUIIlCld dar 12116193):. IfinltiaJ stanUp occumd 

### bctwcca 12116193 MIl 1J25J95**~** 

### 1125195 IfiDitiaJ lti:rtul' occumcS after 

### 1211619' ::. 

# upon--

• B. 

### Will a lrivaloGl 

### chromiwn procou tbIt iItoorpot'rIfu (I**~** ...

### be 

### UIOd 10 comply 

### wtdI 

### die 

### nit forwbicb 

### this farm 

### 11 

## beifta complmd? See 

### 40 

### CFR.**63~** 

### ( • ). 

### eYES tiNO 

# P. 14

NacI: 

### ar .......dIIoInlvlB,..._IDooI
.. _ ..............

# ta....,,, 11lSM. ........................ fit 

# .aew ... cbroclIium proGaI 

### II**~ "CIWIMII'fIt~"**  

### wid1i1130 ..,. .................... I I • 

# ...........**ptucaa.-.t,..ndl_~_...........** 

### m ........ '6U67(1)(J). 

### C. ftaYido 

### die 

### I
... (bIat! 

### compcmems dial compriM 

### dlo1rlYlleat dvoaliwll bIdl, 

### WIIb
.. -..... ..., identified: 

# . 

# -

." ',-



# ...

:!r

..



## . .

'

# APR- 8
- 97 TUE 3:10 PM '" AIR PERMIT ?AX N O

.**75Z L~** 



### Ifhlld chromium e[ceuop1aLina u pcrfonncd &I: thU 

### facility, itc:nu 

### 6 ( A ) 

### and ( B ) below mwt bcc:ampktcd.. . 

# - '" Ma:i_ c.TTIIII.aI ..... pOIIa1!tI,..uw**~** I I tIM SI;III'I of 11M totIJ INIUIIM**r'IdI"",,~** (lIIIpens) M&DC:iud
... ith !h.1\I,d dlrvmiUln**cI~** tria &/!.hit**C~l 'T** **~** by 1.400**~pa"r-'** Md 0 .7 . jiil**Ir.w.l~.1"KIln.~M"-'IO~tral!yfl** ...**~~** -.. .,--.lI
.. ...G. ..**-- 7~**  o(DIUJ...,.....NWoIp for 

### -n ll.fll!llldl 

### roCIq
....- follow ... tht _",,
__ .-.,_ u,tin _'..." wiill f 6.3 . )q '.1(21. f6J
. l46(II)f Il)..

, III) tr**~** QIInUI.u... nrain...,..".
....... IO.-..n- 

## r.m(T'" 1M
_ 

# CII'..- It aulIjoct b the**..i:aiaI 1~**  /i;Jr.lqa.!wd cbKxrtIwI dCJ'ophdl'll acuity Ia
.... &Dol wiCI o.lImIP ll-.**~oIl6l .**  J.4J ('l( j**),~o.lIIOelAl)'** 

# /"IICOrCI,.... b"lIzrJIl byf U.J.U(c){l)-'I&l
. l-"(II)1 12 

## ),u.o-v.v.-.l**~11lM~~**

...... tI.**pR"'_I~** 

# ran., pcricI4 

### t.**~ r1II~**  10**6Omillioll~ .**  

### A. !bb facility'. maximum 

### pocential cwnulmv. NCtlner eapKfty 

### I.t: 

### 96 2S/H " ,..- 

### 32, 340

## 4~&r. 8. 0Mdi: 

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PAGESOF6

# APR- 8-97 TUE 3:21 PM EPA AIR PERMIT FAX NO. 2175245023 P. J

# 6 • 7. 

### I caTI1\' nm INFORMAnON CONTAINED IN nus REPORT TO BaA<X:URATB ANDTKUB TO 

### 1HS BEST Of 

### MY XNOWLSDGE.

# ~?~ 4/29/97

Davi d 

### Pars ill 

## Vice-President



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### STATE OF ILLINOIS ENVIRONMENTAL PROTECTION AGENCY DIVISION OF AIR POLLUTION CONTROL 2200 CHURCHILL ROAD SPRINGFIELD, ILLINOIS 62794-9276
APPLICATION FOR PERMIT"" 

# o CONSTRUCT 

# CiI OPERATE
NAME OF EQUIPMENT TO BE CONSTRUCTED OR OPERATED**_-"'CH'"'"'R:..;;:O;..;..ME=-S;;..;E;;.;.P..;.;A;.;.;;RA;..;..T,;....;O;..;.R~**___ (B)
la. NAME OF OWNER: Gravure Process Company 2a. NAME OF OPERATOR: Gravure Process Compan' lb STREET ADDRESS OF OWNER: 2b. STREET**A~V9ESS** OF OPfRATOR: 

## 4179 W, Be 

### 1 mont Avenue 

## 9 W, Be mont Avenue lc. CITY OF OWNER: 20. CITY OF OPERATOR: Ch i cago ChicaQo 1d. STATE OF OWNER: 

# 118. ZIP CODE: 2d. STATE OF OPERATOR: 

# 1 28
. ZIP CODfi: 

## 111 i noi s 

## 60641-4685 111 i no i s 

## 60641-46 5
3a NAME OF CORPORATE DIVISION OR PLANT: 

### 3b. 

# \-rr7fODDBE,S OF**EM~ION** SOURCE: Gravure Process Company , e mont venue 

### 3c. CITY OF EMISSION SOURCE: 

# I 3d. LOCATED WITHIN CITY 38. TOWNSHIP: 

### 13'. COUNTY: 

# lag. ZIP CODE: 

### Ch i r.;Ion UMITS: Ii:JYES ONO Jeffe rson Cook 

## 60641-4685

4. ALL**CbRRESPQND~NCE** 

### 1

# 9: I**(TITL~ t\ND/~**  NAM

# lIOF**~NDIVIDUAL)** David arsl - Ice resl en 5.**TEL17~C:~; ~~~go~**  FOR AGENCY TO CALL: 6. ADDRESS FOR CORRESPONDENCE: (CHECK ONLY ONE) 7. YOUR DESIGNATION FOR THIS APPUCATlON: 1CI DOWNER 

# ITI OPERATOR 

# D EMISSION SOURCE SC S H 

## 4000



# ---------- 8. THE UNDERSIGNED HEREBY MAKES APPlICATION FOR A PERMIT AND CERTIFIES THAT THE STATEMENTS CONTAINED HEREIN ARE TRUE AND CORRECT. AND FURTHER CERTIFIES THAT All PREVIOUSLY SUBMmED INFORMATION REFERENCED IN THIS APPLICATION REMAINS TRUE. CORRECl' AND CURRENT. BY AFFIXING HIS SIGNATURE HERETO HE FURTHER CERTIFIES THAT HE IS AUTHORIZED TO EXECUTE THIS APPLICATION.

DATE DATE 

# 0. 

# ECEIVEIO**~D SIG~TU.~**  , BY / 

# ,ac.;Q 4+Y/1 SI TURE Da vi d Par S i 

### 11 TYPED OR PRINTED NAME OF SIGNER TYPED OR PRlm-w**~~ER ~~~~~,~'iuc~e~P~r~e~s~iwd~e~n~t~** ____________ ________**~~-~~_~t~/~~W·~~~·-=cwr~~--~----------------------** TITLE OF SIGNER**~TiTl€**OF SIGNER (A) THIS FORM IS TO PROVIDE THE AGENCY WITH GENERAL INFORMATION ABOUT THE EQUIPMENT TO BE CONSTRUCTED OR OPERATED. THIS FORM MAY BE USED TO REQUEST A CONSTRUCTION PERMIT. AN OPERATING PERMIT. A CONSTRUCTION OR OPERATING PERMIT. (B) ENTER THE GENERIC NAME OF THE EQUIPMENT TO BE CONSTRUCTED OR OPERATED. THIS NAME WILL APPEAR ON THE PERMIT WHICH MAY BE ISSUED PURSUANT TO THIS APPLICATION. THIS FORM MUST BE ACCOMPANIED BY OTHER APPLICABLE FORMS AND INFORMATION. C) PROVIDE A DESIGNATION IN ITEM 7 ABOVE WHICH YOU WOULD LIKE THE AGENCY TO USE FOR IDENTIFICATION OF YOUR EOUIPMENT. YOUR DESIGNATION WILL BE REFERENCED IN CORRESPONDENCE FROM THIS AGENCY RELATIVE TO THIS APPLICATION. YOUR DESIGNATION MUST NOT EXCEED TEN (10) CHARACTERS. (D) THIS APPLICATION MUST BE SIGNED IN ACCORDANCE WITH 35 ILL. ADM. CODE 201.154 OR 201.159 WHICH STATES: 'ALL APPLICATIONS AND SUPPLE· MENTS THERETO SHAll BE SIGNED BY THE OWNER AND OPERATOR OF THE EMISSION SOURCE OR AIR POLLUTION CONTROL EQUIPMENT. OR THEI AUTHORIZED AGENT. AND SHAll BE ACCOMPANIED BY EVIDENCE OF AUTHORITY TO SIGN THE APPLICATION: IF THE ONWER OR OPERATOR IS A CORPORATION. SUCH CORPORATION MUST HAVE ON FILE WITH THE AGENCY A CERTIFIED COPY OF A RESOLU· TION OF THE CORPORATION'S BOARD OF DIRECTORS AUTHORIZING THE PERSONS SIGNING THIS APPLICATION TO CAUSE OR ALLOW THE C0NSTRUCTION OR OPERATION OF THE EOUIPMENT TO BE COVERED BY THE PERMIT. IL 632-0238 APC 200 Rev. 8/89 PAGE 1 OF 

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## (EXHIBIT 2) Page 4 

# SCRUB AIR CHROME SEPARATORS

3-ST AGE COMPOSITE MESH PAD SYSTEMS 

# r-A -0.:---- 

# B 

# !t
<

FAN
6 In 

# HORIZONT AL MODEL SCSH

ScrubAir Chrome Separators are:
• Guaranteed to SURPASS the MACT Standarp requirement of 

### 0.015 mg/dscm.
• Designed with a gradual step-down particle removal process which eliminates rapid plugging of pads.
• Operated at 

### 500 to 

### 600 feet per minute. • Custom designed to 

### fit the customers space requirements.
• Available as rooftop or in-house mount. • Available in sizes from 

### 1,000 to 

### 30,000 cfm. (Larger units can be provided, but multiple units are recommended for systems over 

### 30,000 cfm.) 

## Standard Features: 

# = Fabricated from 

### 1/2 inch thick Type 

### I PVC 

# = Clear sliding access doors 

# =- Kimre composite mesh pads (removable through covers with screw on knobs) 

# = Automatic wash down system 

# = Removable spray headers (for wash down system) 

# = Drain 

# = Four (4) 

### magnehelic gages 

### to monitor air 

### pressure differential across each pad and the overall system 

# =- Control panel with: • Disconned • Blower starter • Meter to display overall system air pressure differential • Two variable seHing timers for control of wash down cycles 

# =- Centrifugal blower with TEFC belt-driven motor 

## =. Exhaust stack with emission test 

### ports 

### = Mounting base 

## START-UP OF THE EQUIPMENT 1/13/97 Replaces existing equipment



# .-

## CFM 

## 1000 2,000 3000 4000 5,000 6000 8,000 10000 12.000 14,000 16-,000 18,000 20 1

## 000 22000 24,000 26000 28000 30000 (EXHIBIT 2B) Page 5 

## START-UP DATE OF THE EQUIPMENT 1/13/97 

## ScrubAir Chrome Separator Dimensions HORIZONTAL VERTICAL 

## A B**H~** 

## W 

## A B 

## L W lin.) (in.) (in.) (in.) (in.) lin.) (in.} (in.)



## 12 48 18 18 12 72 18 18 12 48 25 25 12 72 25 25 12 48 30 30 12 72 30 30 18 48 36 36 18 72 36 36



# -- 18 48 40 40 16 72 40 40 24 48 44 44 24 72 44 44 24 72 51 51 24 96 51 51 30 72 57 57 30 96 57 57 30 72 62 62 30 96 62 62 36 72 67 67 36 96 67 67 36 72 68 76 36 96 68 76 36 72 68 88 36 96 68 88 36 72 68 96 36 96 66 96 36 72 68 104 36 96 68 104 36 72 68 112 36 96 68 112 48 72 68 119 36 96 68 119 48 72 68 132 36 96 68 132 48 72 68 146 36 96 68 146

### STATE OF ILLINOIS ENVIRONMENTAL PROTECTION AGENCY DIVISION OF AIR POLLUTION CONTROL 2200 CHURCHILL ROAD SPRINGFIELD, ILLINOIS 62794-9276

COMPLIANCE PROGRAM ArlO PROJECT COMPLETION SCHEDULE I This Agency is authorized to require this information under Illinois Revised Statutes. 1979. Chapter 111 1/2. Section 1039. Disclosure of this information is required under that Section. Failure to do so may prevent this form from being processed and could result in your application being denied. This form has been approved by the Forms Management Center.

FOR AGENCY USE ONLY I. D. NO. PERMIT NO. NAME OF EQUIPMENT TO BE CONSTRUCTED OR MODIFIED 

### CH ROME SEPARATOR (A) DATE

la. flAME OF**OWr~ER:** 

### GRAVURE PROCESS COMPANY lb. STREET ADDRESS OF OWNER: 

### 4179 W. Belmont Avenue le. CITY OF OWNER: 

### Chicago ld. STATE OF OWNER: 

# reo ZIP CODE: 

### Illinois 

### 60641-4685
3a. NAME OF CORPORATE DIVISION OR PLANT: 

### GRAVURE PROCESS COMPANY 3e. CITY' OF EMISSION SOURCE: 

### 13d. LOCATED WITHIN CITY 

### Chi caao LIMITS X YES NO

4. ALL CORRESPONDENC E TO: (flAME OF IND IV!DUAL) 

### Davi d Pa rs 

### i 

### 11 6. ADDRESS FOR CORRESPONDENCE: [:] OWNER

### ~ OPERATOR [:] ·EMISSION SOURCE Za. NAME OF OPERATOR: 

### GRAVURE PROCESS COMPANY 2b. STREET ADDRESS OF OPERATOR: 

### 4179 

# w. Be 

### 1 mont Avenue**~C.** CITY OF OPERATOR: 

### Ch i cago 2d. STATE OF OPERATOR: 

# I2e. ZIP CODE: 

### Illinois 

### 60641-4685
3b. STREET ADDRESS OF EMISSION SOURCE: 

### 4179 W .Be lmont Avenue 

### 3e. TOWNSHIP: 

# I3f. COUNTY: 

# I3g. ZIP CODE:



### Jefferson 

## Cook 60641-468;

TELEPHONE NUMBER FOR AGENCY TO CALL: 

### 773-777-5505

7. THE UNDERSIGNED HEREBY CERTIFIES THAT THE STATEMENTS CONTAINED HEREIN ARE CORRECT AND CURRENT. BY AFFIXING HIS SIGNATURE HERETO HE FURTHER CERTIFIES THAT HE IS AUTHORIZED TO EXECUTE THIS DOCUMENT.

BY**~sI~r,~AA"TmUR~E--------------------** DAtE 

### Davi 

### d Pa rs 

### i 

### 11 TYPED OR PRINTED 

### NAME OF SIGNER TYPED OR 

### PRINTED NAME OF siGNER Vi ce-Presi dent 

### TITLE OF 

### SIGNER TITLE (IF 

### srr. NER (A) THIS FORM IS TO PROVIDE THE AGENCY WITH GENERAL INFORMATION ABOUT THE COMPLIANCE PROGRAM. CLEARLY IDENTIFY THE GENERIC NAME OF ANY EQUIPMENT TO BE CONSTRUCTED OR MODIFIED PURSUANT TO THIS PLAN. (B) THIS MUST BE SIGNED IN ACCORDANCE WITH PCB REGS.. ILL ADM.COOE20I.243(bj. IF THE PERSON SIGNINr. THE COMPLIANCE PROGRAM AND'PROJECT COMPLETION SCHEDULE IS AUTHORIZED TO DO SO BY A RESOLUTION OF THE BOARD OF DIRECTORS, SUCH AUTHORIZATION' WILL USUALLY COMPLY WITH THE BEFORE-MENTIONED RULE.

### (EXHIBIT 2) Page 8 

# SCRUBAIR· CHROME 'SEPARATORS

3-ST AGE COMPOSITE MESH PAD SYSTEMS**~A---~------B-------~---A---** 

# I I

# ~t

6 In 

# f ::

....

# ,.**a~** 

# 0 "·"0 " 'I • ,I 'l,. 1 

# ." l,."i

. 

## ". 'l,. 'I • . 't

. '!.. 'I

I" !..
.. 

# .

,'**I.J_~I** 

### , <

FAIl


# HORIZONT AL MODEL SCSH ScrubAir Chrome Separators 

# are: • Guaranteed to SURPASS the MACT 5tandarQ requirement of 0.015 mg/dscm. 

### • Designed with 

## a gradual**ste~down** 

### particle removal process which eliminates rapid plugging of pads. • Operated at 500 

### to 600 

### feet per minute. • Custom designed to fit 

### the customers space requirements. • Avanable as rooftop or in-house mount. • Available in sizes from 1,000 

### to 30,000 cfm. 

### (larger units can be provided, but multiple units are recommended for systems over 30,000 cfm.) 

## Standard Features: => 

### Fabricated from 

### 112 inch thick Type I PVC => 

### Clear sliding access doors 

## = Kimre composite mesh pads (removable through covers with screw on knobs) :::::> 

### Automatic wash down system :::::> 

### Removable spray headers (for wash down system) => 

### Drain ::::> 

### Four (4) 

### magnehetic gages 

### to monitor air pressure differential across each pad and the overall system :::::> 

### Control panel with: • Disconnect • Blower starter • Meter to display overall system air pressure differential • Two variable seHing timers for control of wash down cycles 

# = Centrifugal blower with TEFC**belt~riven** 

### motor 

# =- Exhaust stack with emission 

### test ports 

# = Mounting base START-UP OF THE EQUIPMENT 1/13/97

'';'

# ·

..



## CFM 

## 1 000 2-,-000 3,000 4,000 5,000 6000 8,000 10000 12000 14,000 16,000 18,000 2°1°00 22,000 24 LOOO 

## 26000 28000 30000 (EXHI BIT 26) Page 9 

## START-UP DATE OF THE EQUIPMENT 1/13/97 

## ScrubAir Chrome Separator Dimensions HORIZONTAL VERTICAL 

## A B H- W 

## A B L W (in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.)



## 12 48 18 18 12 72 18 18 12 48 25 25 12 72 25 25 12 48 30 30 12 72 30 30 18 48 36 36 18 72 36 36


# -- --- -'- 

# --- -.- 18 48 40 40 16 72 40 40 24 48 44 44 24 72 44 44 24 72 51 51 

## 24 

# 96 51 51 

## 30 72 57 57 30 96 57 57 30 72 62 62 30 96 62 62 36 72 67 67 36 96 67 67 36 72 68 76 36 96 68 76 36 72 68 88 36 96 68 88 36 72 68 96 36 96 66 96 36 72 60 104 36 96 68 104 36 72 68 112 36 96 68 112 48 72 68 119 36 96 68 119



# -- 

# _. 48 72 68 132 36 96 68 132 48 72 68 146 36 96 68 146

### ATTACHMENT 

# SCRUB AIR CHROME 

# SEP ARA 

# TORS

3-STAGE COMPOSITE MESH PAD SYSTEMS

:-..- A 

### --:----8 -----;.--A- 

# I I 

# !t
<

FAI
6 in 

# HORIZONT 

# AL MODEL SCSH

ScrubAir Chrome Separators 

## are: Standard Features:
• Guaranteed to SURPASS the MACT**Standa~** 

### requirement of 0,015 mg/dscm. 

# ·

. Designed with a gradual step-down particle

removal process which eliminates rapid plugging of pads. 

# • Operated at 500 to 600 feet per minute. 

# • Custom designed to fit 

### the customers space requirements. 

# • AvaUable as rooftop or in-house mount 

# • Available in sizes from 1,000 to 30,000 cfm. (larger units can be provided. but multiple unHs are recommended for systems over 30,000 cfm.) 

# =- Fabricated from 

### 112 inch thick Type I PVC 

# =- Clear sliding access doors 

# =- Kimre composite mesh pads (removable through covers with screw on knobs) Automatic wash down system 

# =- =- =- =-

=-



# =- =-



# - Removable spray headers (for wash down system) Drain Four (4) magnehelic gages to monitor air pressure differential across each pad and the overall system Control panel with: • Disconnect • Blower starter • Meter to display overall system air pressure differential • Two variable setting timers for control of wash down cycles Centrifugal blower with TEFC belt-driven molor Exhaust stack with 

### emission test 

### ports Mounting base 

# '-

### STATE OF ILLINOIS ENVIRONMENTAL PROTECTION AGENCY DIVISION OF AIR POLLUTION CONTROL 2200 CHURCHILL ROAD SPRINGFIELD, ILLINOIS 62794-9276 APPLICATION FOR PERMIT IAI 

# o CONSTRUCT 

# GJ OPERATE NAME OF EQUIPMENT TO BE CONSTRUCTED OR OPERATED _..;:C:.:.,:H...:..;R:,;;.O.:...,;;ME=--.,;S:;..,;E;;,,;.P....;,.A;.;,.RA:...;...;..T..;;,.O.;.;,R
____ (B)

1a. NAME OF OWNER: P Gravure rocess Company 2a. NAME OF OPERATOR: Gravure Process Compan' 1b STREET ADDRESS OF OWNER: 2b. STREET**A~~RESS** OF OPrRATOR: 

## 79 W. Be mont Avenue 

### 417q W. Belmont Avenue 1c. CITY OF OWNER: 2c. CITY OF OPERATOR: Ch i cago Chicaao 1d. STATE OF OWNER: 11e. ZIP CODE: 2d. STATE OF OPERATOR: 

## 1 2e• ZIP COOS: 

### I II i no is 

## 60641-4685 III j no i s 

## 60641-46 5

3a NAME OF CORPORATE DIVISION OR Pu\NT: 3b. 

# \1f1f**CDDRE~** OF**rM~ION** SOURCE: Gravure Process Company • e man venue 3c. CITY OF EMISSION SOURCE: 

# I3d. LOCATED WITHIN CITY 38. TOWNSHIP: 

# T 31. COUNTY: 

# 13g· ZIP COe E : 

### Ch i caan LIMITS: !DYES 

## 0 NO Jefferson Cook 

## 60641- 685

4. ALL**CORRESPq~~NCE 19:I(TITL~J1.ND/~**  NAM1iOF**~NDIVIDUAL)** 5.

### TEL77~~~7**~~~~O~** FOR AGENCY TO CALL: Davi arsl - Ice resl en 6. ADDRESS FOR CORRESPONDENCE: (CHECK ONLY ONE) 7. YOUR DESIGNATION FOR THIS APPLICATION:(C) DOWNER 

# [XJ OPERATOR 

# D EMISSION SOURCE SC S H 

## 4000



# ---------- 8. THE UNDERSIGNED HEREBY MAKES APPLICATION FOR A PERMIT AND CERTIAES THAT THE STATEMENTS CONTAINED HEREIN ARE TRUE AND CORRECT. AND FURTHER CERTIFIES THAT AU PREVIOUSLY SUBMITTED INFORMATION REFERENCED IN THIS APPLICATION REMAINS TRUE. CORRECl' AND CURRENT. BY AFFIXING HIS SIGNATURE HERETO HE FURTHER CERTIFIES THAT HE IS AUTHORIZED TO EXECUTE THIS APPLICATION.

DATE DATE

# ~ECE!VED 

# :;::UD**SIG':"TURE~** 

# , BY /

# ,tW){)~/I

SI TURE Da v 

### I d Par s ill TYPED OR PRINTED NAME OF SIGNER
.**TY~:** O.R.**~~~~ ~ItItIER**  \lj 

### ce pres 

## i dent _..**~~~~~.** OC&'UU"**T.:::IT:::L-:::E:-:O:-:F:-:S:-:-:IG:-:-N~E~R-'-"~...L..>:::..:<..I'-=::.:..:...:"------------- ~**  OF SIGNER (A) THIS FORM IS TO PROVIDE THE AGENCY WITH GENERAL INFORMATION ABOUT THE EClUIPMENT TO BE CONSTRUCTED OR OPERATED. THIS FORM MAY BE USED TO REClUEST A CONSTRUCTION PERMIT. AN OPERATING PERMIT. A CONSTRUCTION OR OPERATING PERMIT. (B) ENTER THE GENERIC NAME OF THE EQUIPMENT TO BE CONSTRUCTED OR OPERATED. THIS 

### NAMe WILL APPEAR ON THE PERMIT WHICH MAY BE ISSUED PURSUANT TO THIS APPLICATION. THIS FORM MUST BE ACCOMPANIED BY OTHER APPLICABLE FORMS AND INFORMATION. C) PROVIDE A DESIGNATION IN ITEM 7 ABOVE WHICH YOU WOULD LIKE THE AGENCY TO USE FOR IDENTIFICATION OF YOUR EQUIPMENT. YOUR DESIGNATION WILL BE REFERENCED IN CORRESPONDENCE FROM THIS AGENCY RELATIVE TO THIS APPLICATION. YOUR DESIGNATION MUST NOT EXCEED TEN (to) CHARACTERS. (D) THIS APPLICATION MUST BE SIGNED IN ACCORDANCE WITH 35 IU. ADM. CODE 2Ot. t54 OR 2Ot. t59 WHICH STATES: "AU APPLICATIONS AND SUPPLEMENTS THERETO SHAU BE SIGNED BY THE OWNER AND OPERATOR OF THE EMISSION SOURCE OR AIR POLLUTION CONTROL EOUIPMENT. OR THEI AUTHORIZED AGENT. AND SHAU BE ACCOMPANIED BY EVIDENCE OF AUTHORITY TO SIGN THE APPLICATION." IF THE ONWER OR OPERATOR IS A CORPORATION. SUCH CORPORATION MUST HAVE ON FILE WITH THE AGENCY A CERTIFIED COPY OF A RESOLUTION OF THE CORPORATION'S BOARD OF DIRECTORS AUTHORIZING THE PERSONS SIGNING THIS APPLICATION TO CAUSE OR AlLON THE C0NSTRUCTION OR OPERATION OF THE EQUIPMENT TO BE COVERED BY THE PERMIT. IL &32-0238 APC 200 Rev, 8/89 PAGE 1 OF 

### Printed on lec1Cled 

### Paper9. DOES THIS APPUCATION CONTAIN A PLOT PLAN/MAP: 

### (Exhibit 1) 

# lIJ 'rES 

# I=:J NO Ir A PLOT PLAN/MAP HAS PREVIOUSLY BEEN SUBMITTED, SPECIFY: AGENCYI.D.NUMBER
____ 

### N/A____ APPLICATION NUMBER
___ 

### N_/_A
________ _ IS THE APPROXIMATE SIZE OF APPUCANT'S**PREMISE~** LESS THAN 1 ACRE?



## [i] YES 

# c:::J NO: SPECIFY 

### I 2S .31 

# n 

# AIR1£.. ,,,7 t;H ft -.-I
.. 10. DOES THIS APPLICATION CONTAIN A PROCESS FLOW DIAGRAM(S) THAT ACCURATELY AND CLEARLY REPRESENTS CURRENT PRACTICE. G]YES C]NO 

### (Exhib it 2) l1a WAS ANY EQUIPMENT, COVERED THIS APPUCATION, OWNED OR CONTRACTED FOR, BY THE APPLICANT PRIOR TO APRIL 14, 1972: llb. HAS ANY EQUIPMENT, COVERED BY THIS APPUCA TlON, NOTPREVIOUSLY RECEIVED AN OPERATING DYES WNO IF "YES· ATTACH AN ADDITIONAL SHEET, EXHIBIT A, THAT: (a) LISTS OR DESCRIBES THE EQUIPMENT (b) STATES WHETHER THE EQUIPMENT WAS IN COMPLIANCE WITH THE RULES AND REGULATIONS GOVERNING THE CONTROL OF AIR POLLUTION PRIOR.TO APRIL 4,1972 PERMIT:[LIYES DNO IF "YES', ATTACH AN ADDITIONAL SHEET, EXHIBn&)THAT: (a) LISTS OR DESCRIBES THE EOUIPMENT (b) STATES WHETHER THE EQUIPMENT (I) IS ORIGINAL OR ADDITIONAL eOUIPMENT 

### XX .(11) REPLACES EXISTING EOUIPMENT, OR (Ill) MODIFIES EXISTING EOUIPMENT (e) PROVIDES THE ANTICIPATED OR ACTUAL DATES OF THE COMMENCEMENT OF CONSTRUCTION AND THE START-UP OF THE EOUIPMENT 

### I / I 

## 3/97 12. IF THIS APPLICATION INCORPORATES BY REFERENCE A PREVIOUSLY GRANTED PERMIT(S), HAS FORM APC-210, "DATA AND INFORMATION-INCORPORATION BY REFERENCE" BEEN COMPLETED. 

### N/A 13. DOES THE STARTUP OF AN EMISSION SOURCE COVERED BY THIS APPUCATION PRODUCE AlR CONTAMINANT EMISSION IN EXCESS OF APPUCABLE STANDARDS: DYES /JJNO IF "YES,· HAS FORM APC-203, "OPERATION DURING STARTUp· BEEN COMPLETED FOR THIS SOURCE. L]YES C]NO**~ ~.** 

### ~ 

# r-----------------------------------------------------------------------------------i :i: 14. DOES THIS APPUCATION REQUEST PERMISSION TO OPREATE AN EMISSION SOURCE DURING MALFUNCTIONS OR 

# ffi BREAKDOWNS: Q. CJ 

### z 

# !.i a: w Q. 

# c=J YES 

# [i] NO IF "YES; HAS FORM APC-204, "OPERATION DURING MALFUNCTION AND BREAKDOWN· BEEN COMPLETED FOR THIS SOURCE C]YES C]NO

## ~ 1- 1 -5

-.

## ---IS--A-N-E-M-IS-S-IO-N--SO-U-R-C-E-C-O-V-E-R-E-D-B-Y-T-H-IS--A-PP-L-IC-A-T-IO-N--SU-BJ--E-C-T-~-O-A-F-U-T-U-R-E-C-O-M-P-LI-A-N-C-E-D-AT-E-:-------------f 

## f2 z 

### o 

# !.i o ::J Q. Q. 

### < 

# [x::J YES 

# c::J NO IF "YES," HAS FORM APC-202, ·COMPUANCE PROGRAM & PROJECT COMPLETION SCHEDULE; BEEN COMPLETED FOR THIS SOURCE: [IJYES C]NO 

### Attached Form APC-202 16. DOES THE FACIUTY COVERED BY THIS APPLICATION REQUIRE AN EPISODE ACTION PLAN (REFER TO GUIDEUNES FOR EPISODE ACTION PLANS): C]VES [!]NO 17. UST AND IDENTIFY ALL FORMS, EXHIBITS, AND OTHER INFORMATION SUBMITTED AS PART OF THIS APPLICATION. INCLUDE THE PAGE NUMBERS OF EACH ITEM (ATTACH ADDITIONAL SHEETS IF NECESSARY): 

### Question 

## 9. (Exhibit 1) Plot Plan/Map Page.#3 II 

### 10. (Exhibi t 2) Process Flow Diagram Page #4 I. 

### 11b.(Exhibit 28) ScrubAir Chrome Separator Dimensions II 

## 15. (Form APC-202) (Page 

## 85) with 2 attachments (Pages 

### 8 & 9) IL**U2~238** APe 200 Rev. 8/89 

### & (Exhibit 2)Process Flow Diagram (Pg.lt) TOTAL NUMBER OF PAGES 

## _..;;.9
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.6 In (EXHIBIT 2) 

### Page 4 

# SCRUBAIR CHROME SEPARATORS

3-ST AGE COMPOSITE MESH PAD SYSTEMS**r--A--~-----B------~--A~** 

# G'p 

# 0 .. 1

... 1 

# 0
I
... '\ 1 ... 1 

### ..... 

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.... '1 1 "'1

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# !t
<



# HORIZONT AL MODEL SCSH FAN START-UP OF THE EQUI PMENT 1/13/97 

### Replaces existing equipment



## ScrubAir Chrome Seearators are: Standard Features: => Fabricated from 

### 112 inch thick Type I PVC 

## • Guaranteed to SURPASS the MACT => Clear sliding access doors Standard requirement of 0.015 mg/dscm. 

# =- Kimre composite mesh pads (removable through covers with screw on knobs) 

# • Designed with a gradual step-down particle => Automatic wash down system removal process which eliminates rapid 

# =- Removable spray headers (for wash down plugging of pads. system) => Drain 

# • Operated at 500 to 600 feet per minute. => Four (4) magneheJic gages to monitor air pressure differential across each pad and 

# • Custom designed to fit the customers the overall system space requirements. => Control panel with: 

# • Disconnect 

## • Available as rooftop or in-house mount. 

# • Blower starter 

# • Meter to display overall system air 

# • Available in sizes from 1,000 to 30,000 pressure differential cfm. (Larger units can be provided, but 

# • Two variable setting timers for control multiple units are recommended for of wash down cycles systems over 30,000 cfm.) 

# =- Centrifugal blower with TEFC belt-driven motor 

# =. Exhaust stack with emission test 

### ports



# - Mounting base 

# '-

## CFM 

## 1,000 2000 3,000 4,000 5000 6000 8000 10000 12,000 14000 16000 18000 2°1°00 22000 24000 26000 28000 30000 (EXHIBIT 2B) Page 

## 5 

## START-UP DATE OF THE EQUIPMENT 1/13/97 

## ScrubAir Chrome Separator Dimensions HORIZONTAL VERTICAL 

## A 

## 8 H- W 

## A 

## 8 L W (in.) (in.) (in.) (in.) (in.) (in.) .(in.) (in. >-



## 12 48 18 18 12 72 18 18 12 48 25 25 12 72 25 25 12 48 30 30 12 72 30 30 18 48 36 36 18 72 36 36



# -- 18 48 40 40 18 72 40 40 24 48 44 44 24 72 44 44 24 72 51 51 24 96 51 51 30 72 57 57 30 96 57 57 30 72 62 62 30 96 62 62 36 72 67 67 36 96 67 67 36 72 68 76 36 96 68 76 36 72 68 88 36 96 68 88 36 72 68 96 36 96 68 96 36 72 60 104 36 

# 96 68 104 36 72 68 112 36 96 68 112 48 72 68 119 36 96 68 119 48 72 68 132 36 96 68 132 48 72 68 146 36 96 68 146

### STATE OF ILUNOIS ENVIRONMENTAL PROTECTION AGENCY DIVISION OF AIR POLLUTION CONTROL 2200 CHURCHILL ROAD SPRINGAELD, ILUNOIS 62794·9276 I This Agencv is authorized to require this information under Illinois Revised Statutes. 1979. Chapter 111 1/2. Section 1039, Disclosure of this information is required under that Section. Failure to do so 

### mav prevent this form from being processed and could result in VOllr application bemg denied. This form has been approved by tho Forms Management Conter.

NAME OF EQUIPMENT TO BE CONSTRUCTED OR MODIFIED
lao IlAME OF OWNER: COMPLIANCE PROGRAM AIID PROJECT COMPLETION SCHEDULE 

### CH R9ME SEPARATOR

Za. FOR AGENCY USE ONLY I. D. NO. PERMIT NO. (A) DATE

NAME OF OPERATOR: 

### GRAVURE PROCESS COMPANY GRAVURE PROCESS COMPANY lb. STREET ADDRESS OF OWNER: 2b. STREET ADDRESS OF OPERATOR: 

### 4179 W. Be lmont Avenue 4179 W. Belroont Avenue le. CITY OF OWNER:**~e.** CITY OF OPERATOR: 

### Chi cago Ch 

### i cago ld. STATE OF OWNER: Ile. ZIP CODE: 2d. STATE OF OPERATOR: 

# I 2e. ZIP CODE: 

### 111 i no is 60641-4685 111inois 60641-4685
3a.**NA~E** OF CORPORATE DIVISION OR PLANT: Jb. STREET ADDRESS OF EMISSION SOURCE: 

### GRAVURE PROCESS COMPANY
__ 

## -+ ______**"T4~1!....L..t.-"W~. B~e:...!.l!!!:roo~n!..!t:.....p.~~~~-__1**  3e. CITY' Of EMISSION SOURCE: 3e. 

### Ch'

4. ALL CORRESPONDENCE TO: (!lAME OF INDIVIDUAL) 

### Davi d Pa rs 

### i 11 6. ADDRESS FOR CORRESPONDENCE: DOWNER 

# IXl OPERATOR 

### Je 

# I 5. TELEPHOIIE NUMBER FOR AGENCY TO CALL: 

### 773-777-5505 DEMISSION SOURCE



### 7. THE UNDERSIGNED HEREBY CERTIFIES THAT THE STATEMENTS CONTAINED HEREIN ARE CORRECT AND CURRENT. BY AFFIXING HIS SIGNATURE HERETO HE FURTHER CERTIFIES THAT HE IS AUTHORIZED TO EXECUTE THIS DOCUMENT.



### Davi d Parsi 11 

### TYPED OR PRINTED NAME OF SiGNER Vi ce-P res 

### i dent 

### tITLE OF SiGNER 

## '1- 3 

## -'11 DATE BY**~sl~r,mAA~TmOR~E--------------------** 

### DATE 

### TYPED OR PRINTED NAME OF slr.NER tITLE (iF SHiNER (A) THIS FORM IS TO PROVIDE THE AGENCY WITH GENERAL INFORMATION ABOUT THE COMPLIANCE PROGRAM. CLEARLY IDENTIFY THE GENERIC NAMF. OF ANY EQUIPMENT TO BE CONSTRUCTED OR MODIFIED PURSUANT Tn THIS PLAN. (B) THIS MUST BE SIGNED IN ACCORDANCE WITH PCB REGS.. Iu.. AD"'- CODE 201.243(b). IF THE PERSON**SIGNI~** THE COMPLIANCE PROGRAM AND'PROJECT COMPLETIOU SCHEDULE IS AUTHORIZED TO 00 SO BY A RESOLUTION OF THE BOARD OF DIRECTORS, SUCH AUTHORIZATION' WILL USUALLY COMPLY WITH THE BEFORE-MENTIONED RULE.

IL 532-02l!L.. PAGE 1 OF 2GENERAL INFORMATION 8. THE APPLICANT MUST SUBMIT A PROCESS flOW OIAGRAM DEPICTING ALL RELATED EMISSION SOURCES AND ALL RELATED AIR POLLUTION CONTROL EQUIPMENT. THE DIAGRAM SHALL INCLUDE LABELS FOR EACH SOURCE AND EACH ITEM OF POLLUTION CONTROL EQUIPMENT, AND SHALL SET FORTH MAXIMUM flOW RATES FOR (1) ALL RELATED PROCESSING EQUIPMENT, (2) ALL RELATED AIR POLLUTION CONTROL EQUIPMENT, (3) ALL RELATED EMISSION SOURCES AND (4) ALL RELATED STACKS OR VENTS. IF A PROCESS FLOW DIAGRAM HAS BEEN SUBMITTED HITH A PREVIOUS APPLICATIo/j, THE APPLICANT MUST REFERENCE SUCH APPLICATION: PERMIT NO.: 

## _ N/A_ 1.0. NO.:**~/A** 

### _ Process Flow Diaoram (Exhibit 2) Maximum Flow Rates (Exhibit 28\ 9. THE APPLICANT SHALL SUBMIT A OETAILED DESCRIPTION OF THE EQUIPMENT HE PROPOSES TO CONSTRUCT TO COMPLY WITH THE ENVIRONMENTAL PROTECTION ACT AND APPLICABLE REGULATIONS. THIS DESCRIPTION SHALL INCLUDE THE FOLLOWING: THE TYPE OF PROPOSED AIR POLLUTION CONTROL EQUIPMENT OR PROPOSED AIR POLLUTION CONTROL TECHNIQUE WHICH HAS BEEN CHOSEN TO ACHIEVE COMPLIANCE: THE COST, AVAILABILITY, AND TECHNICAl REASONABLENESS OF THE PROPOSED AIR POLLUTION CONTROL EQUIPMENT OR PROPOSED AIR POLLUTION CONTROL TECHNIQUE, INCLUDING OETAILED COST ANALYSES AND COPIES OF ENGINEERING REPORTS OR STUDIES SUFFICIENT TO PROVE TO THE AGENCY THAT THIS OPERATION WILL BE IN COMPLIANCE WITH THE ACT ANO APPLICABLE REGUlATIONS. THIS EQUIPMENT SHALL BE CLEARLY LABELED ON THE PROCESS flOW DIAGRAM. 10. COMPLETE ALL OF**COLUM~S** A AND B. COMPLETE COLUMN C AS APPLICABLE.

a. STATE DATE THE APPLICANT WILL ENTER INTO A BINDING AGREEMENT TO MAKE NECESSARY PURCHASES OR MODIFICATIONS. b. STATE DATE THE APPLICANT WILL APPLY FOR A CONSTRUCTION PERMIT FOR THE**P~POSEO** EQUIPMENT OR MODIFICATION OF EQUIPMENT. c. STATE DATE THIS ITEM OF EQUIPMENT WILL BE DELIVERED (IF PRESENT EQUIPMENT IS TO BE MODIFIED, STATE DATE SUCH MODIFICATION SHAlL BEGIN) TO THE APPLICANT'S FACILITY. d. STATE DATE CONSTRUCTION OR MODIFICATION OF EQUIPMENT WILL BE COMPLETED. e. STATE DATE APPLICANT WILL TEST EQUIPMENT TO DEMONSTRATE COHPLIANCE WITH THE ENVIRONMENTAL PROTECTION ACT AND SUBSTANTIVE REGULATIONS PROMULGATED THEREUNDER. f. STATE DATE EQUIPMENT WILL BE FULLY OPERATIONAL; A EXPECTED DATE ACTIVITY WILL BE COMPLETED



## N/A

6/11/97 B LATEST DATE ACT! VITY WILL BE COMPLETED*



## N/A C ACTUAl DATE ACTIVITY WAS Ca-IPLETED 

## 10/29/96



## N/A 1/13/97 1/13/97
1/13/97 NOTE: THE TIME BETWEEN THE SUBMISSION OF THIS FORM AND THE INITIAL EVENT LISTED IN ITEM 10 SHALL NOT EXCEED 6 MONTHS. THE TIME BETWEEN ANY TWO CONSECUTIVE EVENTS LISTED IN ITEM 10 SHALL NOT EXCEED 6 MONTHS. *THE FINAL COMPLIANCE DATE SHAlL BE fiO LATER THAN THE APPLICABLE DATE SET FORTH IN ILL ADM. CODE. 11. A PROJECT COMPLETION REPORT, APC-271, MUST BE SUBMITTED TO THE AGENCY FOR EACH INTERIM AND FINAL COMPLIANCE DATE LISTED IN COLUMN B. SUCH PROJECT COMPLETION REPORT MUST BE RECEIVED BY THE AGENCY NO LATER THAN 30 DAYS AFTER THE APPLICABLE INTERIM OR FINAL COMPLIANCE DATE.

APC-202 PAGE 2 OF 2

## (EXHIBIT 2) Page 8 

# SCRUBAIR· CHROME 'SEPARATORS

3-S1 AGE COMPOSITE MESH PAD SYSTEMS**~A** 

# I 8 

# G ::'" 

# .11 

# 0"'10 " "i 

# ·

, 

# . H lC VI'**~** .... 1 

# ·

"

# ~ ... "i 

# ·

"
... "i o • '.

### ~J**~J** 6 in 

## ,.J_.:!...! 

## I 

# HORIZONTAL ScrubAir Chrome Separators 

## are: • Guaranteed to SURPASS the MACT**Standa~** 

### requirement of 0.015 mg/dscm. • Designed with a gradual steJHIown particle removal process which eliminates rapid plugging of pads. • Operated at 500 to 600 feet per minute. • Custom designed to 

### fit the customers space requirements. • Available as rooftop or in-house mount. • Available in sizes from 1,000 to 30,000 cfm. (larger units can be provided, but 

### muHiple units are recommended for systems over 30,000 cfm.) A- 

# !t I <

HI


# MODEL SCSH

Standard Features: :::::> 

### Fabricated from 1/2 inch thick Type I PVC :::::> 

### Clear sliding access doors 

# =- Kimre composite 

### mesh pads (removable through covers with screw on knobs) :::::> 

### Automatic wash down system 

# =- Removable spray headers (for wash down system) :::::> 

### Drain :::::> 

### Four (4) magnehelic gages to monitor air pressure differential across each pad and the overall system :::::> 

### Control panel with: • Disconned • Blower starter • Meter to display overall system air pressure differential • Two variable setting timers for control of wash down cycles 

# =- Centrifugal blower with TEFC beH-driven motor :::::> 

### Exhaust stack with emission test 

### ports 

## = Mounting base 

## START-UP OF THE EQUIPMENT 1/13/97



# '-

## CFM 

## 1 000 2000 3000 4000 5000 6000 8.000 

## 10000 12000 14,000 16000 18.000 20 1 

## °00 22,000 24000 26000 28000 30000 (EXHI BIT 2B) Page 9 

## START-UP DATE OF THE EQUIPMENT 1/13/97 

## ScrubAir Chrome Separator Dimensions HORIZONTAL VERTICAL A B 

## H. - 

## W A B 

## L W**~(in-l** 

### _(in.) (in.) (in.) (in.) (in·l Jin.> (in.) 

## 12 48 18 18 12 72 18 18 12 48 25 25 12 72 25 25 12 48 30 30 12 72 30 30 18 48 36 36 18 72 36 36



# --- 

# _.- --- --- 18 48 40 40 18 72 40 40 24 48 44 44 24 72 44 44 24 72 51 51 24 96 51 51 30 72 57 57 30 96 57 57 30 72 62 62 30 96 62 62 36 72 67 67 36 96 67 67 

## 36 72 68 76 36 96 68 76 36 72 68 88 36 96 68 88 36 72 68 96 36 96 68 96 36 72 68 104 36 96 68 104 36 72 68 112 36 96 68 112



# - 48 72 68 119 36 96 68 119



# -- 48 72 68 132 36 96 68 132 48 72 68 146 36 96 68 146STATE OF ILLINOIS ENVIRONMENTAL PROTECTION AGE NCY DIVISION OF AIR POLLUTION CONTROL 2200 CHURCHILL ROAD SPRINGFIELD. ILLINOIS 62706

"DATA AND INFORMATION AIR POLLUTION CONTROL EQUIPMENT T ""t**"'i.n~y** ., , ... ho ..,e" 10 "QV'" ,,,,, ."'0' .... ,.0" ,,"de '"''''0'' At"."., Su,,,,,,. 1919" Ch'IDU' lit"'. 1'11;"0" 'Ol9. O."h:." .. , of .h" ."'0 ..... 1.0,. "'I'q" .••d und,' '''t' .tCtIO". '4Ih"., to do u. mey pt .... ", ,",. '0'''' h .. ", bf'"9 p,oc.,ud ,"d (ould ,,,,,I, .A yo,,' .prhc:.t1on bt.ne den ltd. ''''I In.," IIf" been .pprowed hy , .... , cum, M ", .. ,tm en' C ,,,,.'

"THIS INFORMATION FORM IS FOR AN INDIVIDUAL UNIT OF AIR POLLUTION CONTROL EQUIPMENT OR AN AIR POLLUTION CONTROL SYSTEM.

I. NAME OF OWNER: 2. NAME OF CORPORATE DIVISION OR PLANT (IF DIFFERENT FROM 

## GRAVURE PROCESS COMPANY OWNEF): 3. STREET ADDRESS OF CONTROL EQUIPMENT: 4. CITY OF CONTROL EQUIPMENT: 

### 4179 

## W. Belmont Avenue Chi caao 5. NAME OF CONTROL EQUIPMENT OR CONTROL SYSTEM: 

## CHROME SEPARATOR

INS TRUC liONS I. COMPLETE THE ABOVE IDENTIFICATION. 2. COMPLETE THE APPROPRIATE SECTION FOR THE UNIT OF CONTROL EQUIPMENT. OR THE APPROPRIATE SECTIONS FOR THE CQNTROL SYSTEM. BE CERTAIN THAT THE ARRANGEMENT OF VARIOUS UNITS IN A CONTROL**SY~nM I~**  MAL>E CLEAK IN THt**PKOCt~S** flOW IJIAGRAM. 3. COMPLETE PAGE 6 OF THIS FORM. EMISSION INFORMATION AND EXHAUST POINT INFORMATION. 4. EFFICIENCY VALUES SHOULD BE SUPPORTED WITH A DETAILED EXPLANATION OF THE METHOD OF CALCULATION. THE MANNER OF ESTIMATION. OR THE SOURCE OF INFORMATION. REFERENCE TO THIS FORM ANY RELEVANT INFORMATION OR EXPLANATION INCLUDED IN THIS PERMIT APPLICATION. S. EFFICIENCY VALUES AND CERTAIN OTHER ITEMS OF INFORMATION ARE TO BE GIVEN FOR AVERAGE AND MAXIMUM OPERATION OF THE SOURCE EQUIPMENT. FOR EXAMPLE. "MAXIMUM EFFICIENCY" IS THE EFFICIENCY OF THE CONTROL EQUIPMENT WHEN THE SOURCE IS AT MAXIMUM OPERATION, AND "AVERAGE FLOW RATE" IS THE FLOW RATE INTO THE CONTROL EQUIPMENT WHEN THE SOURCE IS AT AVERAGE OPERATION. 6. FOR GENERAL INFORMATION REFER TO "GENERAL INSTRUCTIONS FOR PERMIT APPLICATIONS", APC-20\.

DEFINITIONS AVERAGE
- THE VALUE THAT SUMMARIZES OR REPRESENTS THE GENERAL CONDITION OF THE EMISSION SOURCE OR THE GENERAL STATl: OF PRODUCTION OF THE EMISSION SOURCE. mCIFICALLY: AVERAGE OPERATION
- OPERATION TYPICAL OF THE PRECEDING TWELVE MONTH PERIOD. AS REPRESENTED BY AVERAGE OPERATING TIME AND AVERAGE RATES. MAXIMUM
- THE GREATEST VALUE ATTAINABLE OR ATTAINED FROM TH[ [MISSION SOURCI. OR TilE PERIOD 

### or CREATEST OR UTMOST PROl,UCTlON 

### OF THE EMISSION SOURCE. SPECIFICALL 

### Y: MAXIMUM OPERATION
- THE GREATEST EXPECTED OPERATION. AS REPRESENTED BY MAXIMUM OPERATING TIME AND MAXIMUM RAllS.

IL 532-0260 APe 2bO**keVl~e~ !2/!~/7ij**  PAGE I OF 6ADSORPTION UNIT 

### N/A 1. FLOW DIAGRAM DESIGNATlON(S) OF ADSORPTION UNIT: 2. MANUFACTURER: J. MODEL NAME AND NUMBER: 4. ADSORBENT:



# 0 ACTIVATED CHARCOAL: TYPE 

# o OTHER: SPECIFY 5. ADSORBA TE(S): 6. NUMBER OF**1I[o~** PER UNIT: 7. WEIGHT (IF ADSORBENT PFR BED: LB B. DIMENSIONS OF BED: THICKNESS IN, SURFACE AREA SQUARE IN 9. INLET GAS TEMPERATURE: 10. PRESSURE DROP ACROSS UNIT: of INCH H20 GAUGE 11. TYPE OF REGENERATION:



# o REPLACEME NT 

# o STEAM 

# o OTHER: SPECIFY 12. METHOD OF REGENERATION:



# 0 AL TERNA TE USE OF ENTIRE UNITS 

# 0 AL TERNA T[ USC OF BCDS IN A SINGl E UNIT 

## 0 SOURCE SHUT DOWN 

# o OTHER: DESCRIBE AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 13. TIME ON LINE BEFORE REGENERATION: 15. TIME ON LINE BEFORE REGENERATION: MIN/BED MIN/BED 14. EFFICIENCY OF ADSORBER (SEE INSTRUCTION 4): 16. EFFICIENC', OF ADSORBER (SEE INSTRUCTION 4): 0/0 

## ". 

# '.

AFTERBURNER 

### N/A 1. FLOW DIAGRAM DESIGNATlON(S) OF AFTERBURNER: 2. MANUFACTURER: 3. MODEL NAME AND NUMBER:



# - 4. COMBUSTION c'IAMB[R IJIMENSIONS: LENGTH IN, CROSS-SECTIONAL AR[A SaUARE IN, 5. INLET GAS TEMPERATURE: 7. FUEL: of 

# 0 GAS 

# 0 OIL: SULFUR WT% 6. OPERATING TEMPERATURE OF COMBUSTION CHAMBER: B. BURNERS PER AFTERBURNER: of I" BTUlHR EACH 9. CATAL YST USE D: 

# 0 NO 

# 0 YES: DESCRIBE CATALYST 10. HEAT EXCHANGER USED: 

# 0 NO 

## 0 YF.S DESCRIBE HEAT EXCHANGER AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 11. GAS FLOW RATE: 13. GAS FLOW RATE: SCFM SCFM 12. EFFICIENCY OF AFTERBURNER(SEE INSTRUCTION 4): 14. EFFICIENCY OF AFTERBURNER(SEE INSTRUCTION 4): 0/0 0' ,0 PAGE 2 OF 6CYCLONE 

### N/A I. FLOW DIAGRAM DESIGNATlON(S) OF CYCLONE: 2. MANUFACTURER: 3. MODEL: 4. TYPE OF CYCLONE: 5. NUMBER OF CYCLONES IN EACH MULTIPlE CYCLONE: 

# o SIMPLE 

## 0 MULTIPlE 6. DIMENSION THE APPROPRIATE SKETCH (IN I..... CHES) OR PROVIDE A DRAWING WITH EaUIVALENT INFORMATION: TANGENTIAL INLET CYCLONE
GAS OUT 

# +

SECTION

PLAN 

# -

A V ERAGE OPERATION OF SOURCE 7. GAS FLOW RATE: 8. EFFICIENCY OF CYCLONE(SEE INSTRUCTION 4):
IL 532-02(;0 APe 260 

# T 

# I AXIAL INLET CYClONE (INDIVIDUAL CYClONE OF MULTIPLE CYCLONE)

I, I GAS OUT 

# + t GAS IN GAS IN VANE ANGLE DEGREES 

# --1_1 1


# -I SECTION

NOT TO SCALE MAXIMUM OPERATION OF SOURCE 9.**GA~** FLOW RATE: SCFM SCFM 10. EFFICIENCY OF CYCLONE (SEE INSTRUCTION 4):
PAGE 3 OF 6CONDENSER 

### N/A 1. FLOW DIAGRAM DESIGNATlON(S) OF CONDENSER: 2. MANUFACTURER: 

# I 3. MODEL NAME AND NUMBER: 

### 1 4 • HtA T EXCHANGE ARtA: 

### FT' AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 5. COOLANT FLOW RATE PER CONDENSER: 10. COOLANT FLOW RATE PER CONDENSER: WATER GPM AIR SCFM WATER GPM AIR SCFM OTHER: TYPE ,FLOW RATE OTHER: TYPE 

### , FLOW RATE 6. GAS FLOW RATE: 11. GAS FLOW RATE: SCFM SCFM 7. COOLANT TEMPERATURE: 

## 1 8 • GAS TEMPERATURE: 12. COOLANT TEMPERATURE:

## ~ 13. GAS TEMPERATURE: INLET of OUTLET OF INLET of OUTLET of INLET of OUTLET of INLET of OUTLET of 9. EFFICIENCY OF CONDENSER (SEE INSTRUCTION 41: 14. EFFICIENCY OF CONDENSER (SEE INSTRUCTION 4\:**~~** 'Yo

"ELECTRICAL PRECIPITATOR 

### N/A 1. FLOW DIAGRAM DESIGNATION OF ELECTRICAL PRECIPITATOR: 2. MANUFACTURER: 3. MODEL NAME AND NUMBER: 4. COLLECTING ELECTRODE AREA PER CONTROL DEVICE: FT2 AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 5. GAS FLOW RATE: 7. GAS FLOW RATE: SCFM SCFM 6. EFFICIENCY OF ELECTRICAL PREClPlTATOR(SEE INSTRUCTION 4): 8. EFFICIENCY OF ELECTRICAL PRECIPITATOR (SEE INSTRUCTION 41: %


### , SUBMIT THE MANUFACTURER'S SPECIFICATIONS FOR THE ELECTRICAL PRECIPITATOR. REFERENCE THE INFORMATION TO THIS FORM • • ELECTRICAL PRECIPITATORS VARY GREATL Y IN THEIR DESIGN AND IN THEIR COMPLEXITY. THE ITEMS IN THIS SECTION PROVIDE A MINIMUM

AMOUNT OF INFORMATION. THE APPLICANT MUST, HOWEVER, SUBMIT WITH THIS APPLICATION THE MANUFACTURER'S SPECIFICATIONS, INCLUDING ANY DRAWINGS. TECHNICAL DOCUMENTS,ETC. IF THE INFORMATION PROVIDED BY THE MANUFACTURER'S SPECIFICATIONS IS INSUFFICIENT FOR FULL AND ACCURATE ANALYSIS, THE AGENCY WILL REOUEST SPECIFIC ADDITIONAL INFORMATION.
FILTER UNIT 

### NjA I. FLOW DIAGRAM DESIGNATlON(S) OF FILTER UNIT: 2. MANUFACTURER: J. MODEL NAME AND NUMBER: 4. FILTERING MATERIAL: 5. FILTERING AREA: 6. CLEANING METHOD: 

# o SHAKER 

# o REVERSE AIR 

# o PULSE AIR 

# o PULSE JET 

## 0 OTHER: SPECIFY 7. GAS COOLING METHOD: 

## 0 DUCTWORK: LENGTH 

## 0 flLEED-IN AIR 

## 0 WATER SPRAY 

# o OTHER: AVERAGE OPERATION OF SOURCE <l. GAS FLOW RAll (FROM SOURC[I:
y. GAS COOLltlC flOVi IU.Tl·

BLEED-IN AIR SCFM, WATER SPRAY 10. INUT GAS CONDITION: TEMPERA TURE of DEWPOINT of II. EFFICIENCY OF Fll TER UNIT(SEE INSTRUCTION 1.1:

!L 532-0260 APe 260 ._-- FT.. DIAM IN. SPECIFY MAXIMUM OPERATION OF SOUIICE !:l. GAS rLOW RAJ[ (FROM SOIJIICfl: SCFM 1:l. (".AS COOI.ING FLOW RATE: GPM BLEED-IN AIR SCFM, WATER SPRAY 14. INLET GAS CONDITION TEMPERATURE of DEWPOINT 15. EFFICIENCY OF FILTER UNITlSH INSTRUCTION 41: % SCFM GPM of % PAGE 4 OF 6 0/0SCRUBBER 

## N/A l. FLOW DIAGRAM DESIGNATlON(S) OF SCRUBBER: 2. MANUFACTURER: J. MODEL NAME AND NUM8EII, 4. TYPE OF SCRUBBER: 

# 0 HIGH ENERGY: GAS STREAM PRESSURE DROP INCH H2 O 

## 0 PACKED: PACKING TYPE , PACKING SIZE , PACKED HEIGHT IN. 

# 0 SPRAY: NUMBER OF NOZZLES , NOZZLE PRESSURE PSIG 

# 0 OTHER: SPECIFY ATTACH DESCRIPTION AND SKETCH WITH DIMENSIONS S. TYPE OF flOW: 

# 0 COCURRENT 

# 0 COUNTERaJRRENT 

# 0 CROSSFlOW 6. SCRUBBER GEOMETRY: LENGTH IN DIRECTION OF GAS FLOW IN., CROSS-SECTIONAL AREA SQUARE IN. 7. CHEMICAL COMPOSITION OF SCRUBBANT: AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 

### B. SCRUBBANT FLOW RATE: 12. SCRUBBANT FLOW RATE: GPM GPM 9. GAS FLOW RATE: 13. GAS FLOW RATE: SCFM SCFM 10. INLET GAS TEMPERATURE: 14. INLET GAS TEMPERATURE: OF OF II. EFFICIENCY OF SCRUBBER (SEE INSTRUCTION 4): 15. EFFICIENCY OF SCRUB8ER(SEE INSTRUCTION 4): % PARTICUL ATE 'Yo GASEOUS % PARTICULATE % GASEOUS

OTHER TYPE OF CONTROL EQUIPMENT 

### • I. flOW DIAGRAM DESIGNATJON(S) OF "OTHER TVPE" OF CONTROL EQUIPMENT: 

## See Attached 2. GENERIC NAME OF "OTHER" EQUIPMENT: 

# I 3. MAI'IUFACTURER: 

# l,.l 4. MODEL NAME AND NUMBER: 

## Chrome Separator Scrub Air Vent Svstems I . SCSH 4000 CI='M 5. DESCRIPTION AND SKETCH, WITH DIMENSIONS AND FLOW RATES, OF "OTHER" EQUIPMENT: 

## See attached for SCSH 4000 CFM System with**~erlodic** 

## rinse

AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 6. FLOW RATES: 8. fLOW RATES: 

## ee[ ied i 

## c GPM**~** 

### 4nnn SCFM PP I" i nd i r: GPM**~** l.nnn SCFM 7. EFFICIENCY Of "OTHER" EQUIPMENT (SEE INSTRUCTION 4): 9. EFFICIENCY OF "OTHER" EQUIPMENT(SEE INSTRUCTION 4 1 : 11. ::. 32-02()O APC 260 

### qq 

## R % 

### qq 

### 8°., PAGE 5 OF 6EMISSION INFORMATION 1. NUMBER OF IDENTICAL CONTROL UNITS OR CONTROL SYSTEMS (DESCRIBE AS REQUIRED): 

### I AVERAGE OPERATION OF SOURCE

### r-C~TA- -;:T r- CONCENTRATiONOR EMISSION RATETeR iDeNTIcAL 

## - METHOD USED TO DETERMINEcONCENTRATiON

- N MIN N CONTROL UNIT OR CONTROL SYSTEM OR EMISSION RATE PARTlCUlA TE 2... b. c. MATTER GR/SCF lB/HR CARBON 30. PPM b. c. MONOXIDE (VOL) LB/HR NITROGEN 40. PPM b. c. OXIDES (VOL) lB/HR 

# _..

ORGANIC Sa. PPM b. c. MATERIAL (VOL) LB/HR SULFUR 60. PPM b. c. DIOXIDE (VOL) lB/HR OTHER 7a. JlPM- b. c. (SPECIFY) 

## Chrominum (UOL)

### ~o.o 

## 15 

## mgt**dSG~/if1('** 

## TEST MAXIMUM OPERATION OF SOURCE

- - - - r-- CONCENTRATION OR Et..ISSION UrETeR IDENTlCAl-

- 

# -- MeTHOD USED TO DETERMiNECONcENTRATlON

- -



## - CONTAMINANT CONTROL UNIT OR CONTROL SYSTEM OR EMISSION RATE

PARTlCUlA TE 8a. b. c. MATTER GR/SCF LB/HR CARBON 9a. PPM b. c. MONOXIDE (VOL) lB/HR NITROGEN lOa. PPM b. c. OXIDES (VOL) LB/HR ORGANIC Jla. PPM b. c. MATERIAL (VOL) l8/HR SULFUR 12a. PPM b. c. 

# . DIOXIDE (VOL) lB/HR OTHER Ila. ."",- b. c. (SPECIFY) 

## Chrorni nurn**(~** 

## <0.015**rng/dsc~** 

## TEST ····OTHER" CONTAMINANT SHOULD BE USED FOR AN AIR CONTAMINANT NOT SPECIFICALLY NAMED ABOVE. POSSIBLE OTHER CONTAMINANTS ARE ASBESTOS, BERYllIUM, MERCURY, VINYL CHLORIDE, LEAD, ETC.

EXHAUST POINT INfORMATION I. FLOW DIAGRAM DES/GNATlON(S) OF EXHAUST POINT. Saa 

### Attached 2. DESCRIPTION OF EXHAUST POINT (LOCATION IN R[LATION TO BUILDINGS, DIRECTION, HOODING, ETC.): 

### See Attached :l. EXIT HEIGHT ABOVE GRADE: 4. EXIT DIAMETER: 

## 26 Feet 

## 12" 5. GREASTEST HEIGHT OF NEARBY BUILDINGS: 6. eXIT DISTANce FROM NEAREST PlANT BOUNDARY: 

## 34 Feet FT 

### Approx. 

## 140 FT 

### We AVERAGE OPERATION OF SOURCE MAX IMUM OPERA nON OF SOURCE 7. lXIT GAS TEMPlRATURL 9. EXIT GAS TEMPERATURE: 

### 75 a F 

### JSaF I' 

# ,'''!) rlOW RAH TlIRC'lIloH rACH fXIT: 10. GAS FLOW RATE THROUGH EACH EXIT: 

## 4000 ACFM 

## 4000 ACFM

II.**",j.~** - 0 2 u I) IIPC 2&0 PAGE 6 OF 6 t6 in 

### ATTACHMENT 

# SCRUBAIR 

# CHROME SEPARA TORS

3-STAGE COMPOSITE MESH PAD SYSTEMS

:..--" --"---- B -----;--,,- 

# I 

# i

# .'~ 

# 0 ·' .... ·0 '

.... 

# , , ..... 

# ... 

# , , ..... 

# ... 

# , , ..... 

# ... 

# , 

# . '"

t-....1 

## :-'J 

# !J-"l HORIZONT 

# AL MODEL SCSH fAl



### ScrubAir Chrome SeE2arators 

## are: Standard Features: ::::. 

### Fabricated from 

### 112 inch thick Type I PVC 

# • Guaranteed to SURPASS the MACT 

# = Clear sliding access doors**Standa~** 

### requirement of 0.015 mg/dscm. 

# =- Kimre composite mesh pads (removable through covers with screw on knobs) 

# ·

. Designed with a gradual step-down particle 

# = Automatic wash down system removal process 

### which eliminates rapid 

# = Removable spray headers (for wash down plugging of pads. system) ::::. 

### Drain 

# • Operated at 500 to 600 feet per minute. 

# = Four (4) 

### magnehelic gages to monitor air pressure differential across each pad and 

# • Custom designed to fit the customers the overall system space requirements. 

# = Control panel with: 

# • Disconnect 

## • Avanable as rooftop or in-house mount 

# • Blower starter 

# • Meter to display overall system air 

# • Available in sizes from 1,000 to 30,000 pressure differential cfm. (larger units can be provided. but 

# • Two variable setting timers for control multiple units are recommended fot of wash down cycles systems over 30,000 cfm.) 

# =- Centrifugal blower with TEFC beJt-driven motor 

# =. Exhaust stack with 

### emission test 

### ports 

# = Mounting base 

# '-