Edward J. Hall, Joseph Rasche, Todd A. Simons, and Daniel Hoyniak

Rolls-Royce Corporation, Indianapolis, Indiana

NPSS Multidisciplinary Integration and Analysis

NASA/CR—2006-213890

March 2006
The NASA STI Program Office . . . in Profile

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Edward J. Hall, Joseph Rasche, Todd A. Simons, and Daniel Hoyniak

Rolls-Royce Corporation, Indianapolis, Indiana

NPSS Multidisciplinary Integration and Analysis

NASA/CR—2006-213890

March 2006

National Aeronautics and

Space Administration

Glenn Research Center

Prepared under Contract NAS3–98003, Task 5
Acknowledgments

The authors would like to express their appreciation to the following people who contributed to this program:

Vinod Nagpal, N&R Engineering, and Shantaram Pai, NASA Glenn Research Center, for their contributions related

to the NESSUS code and probabilistics calculations in general; Al Magnusson and Diane Pourier, ICEM CFD

Engineering, for their work regarding the CAPRI implementation and the CGNS testing; and John K. Lytle,

Computational and Interdisciplinary Systems Office of the NASA Glenn Research Center, for continued support of

this task under the Numerical Propulsion System Simulation (NPSS) project. Principal investigator and Rolls-Royce

Program Manager for this program was Edward J. Hall. The NASA Project Manager was Donald Van Drei.

Available from

NASA Center for Aerospace Information

7121 Standard Drive

Hanover, MD 21076

National Technical Information Service

5285 Port Royal Road

Springfield, VA 22100

Available electronically at http://gltrs.grc.nasa.gov


 	 
  
 
       

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NASA/CR—2006-213890 25

but optimization was not. Refer to the probabilistic analysis section (chapter 4, page 41) for more 

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NASA/CR—2006-213890 26

The flow chart for phase 1 is shown in figure 3.1 in chapter 3 showing the process flow. 

The RR design system can be replaced with any design system as long as the system can produce 

the blade_data.dat and blade_point.dat file formats. The blade_data.dat is not used by the 

NPSS_PHASE1.mac or NPSS_PHASE2.mac macros and will not be discussed in this chapter, 

refer to chapter 6 for further discussion of the blade_data.dat format and content. 
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NASA/CR—2006-213890 172
This publication is available from the NASA Center for AeroSpace Information, 301–621–0390.

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Unclassified Unclassified

Final Contractor Report—March 2000–January 2002

Unclassified

1. AGENCY USE ONLY (Leave blank)

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Available electronically at http://gltrs.grc.nasa.gov

March 2006

NASA CR—2006-213890

E–15261

WBS–22–302–15–20

NAS3–98003, Task 5

179

NPSS Multidisciplinary Integration and Analysis

Edward J. Hall, Joseph Rasche, Todd A. Simons, and Daniel Hoyniak

Turbomachinery; Computational fluid dynamics; Computer simulation; Concurrent

engineering; Structural analysis

Unclassified -Unlimited

Subject Categories: 02 and 07

Rolls-Royce Corporation

2355 S. Tibbs Avenue

Indianapolis, Indiana 46241

Project Manager, Donald Van Drei. Responsible person, Joseph P. Veres, Propulsion Systems Division, NASA

Glenn Research Center, organization code RTT, 216–433–2436.

The objective of this task was to enhance the capability of the Numerical Propulsion System Simulation (NPSS) by

expanding its reach into the high-fidelity multidisciplinary analysis area. This task investigated numerical techniques to

convert between cold static to hot running geometry of compressor blades. Numerical calculations of blade deformations were iteratively done with high fidelity flow simulations together with high fidelity structural analysis of the

compressor blade. The flow simulations were performed with the Advanced Ducted Propfan Analysis (ADPAC) code,

while structural analyses were performed with the ANSYS code. High fidelity analyses were used to evaluate the effects

on performance of: variations in tip clearance, uncertainty in manufacturing tolerance, variable inlet guide vane

scheduling, and the effects of rotational speed on the hot running geometry of the compressor blades.