nor~ 

GRAVURf ~~~_~~riS/ _ __ __ 

COMPLETE SERVICE 

ROTOGRAVURE CYLiNOERS 

AND POSITIVES 

State of Illinois 

Environmental Protection Agency 

Division of Air Pollution Control 

2200 Churchill Road 

Springfield, Illinois 62794-9276 

To Whom It May Concem: 

I!STADU$HEO '~8 

April 30, 1997 

4179 BELMONT AVENUE 

CHICAGO, ILUNOIS 60641 

773-777 -5505 

FAX 773-777-5508 

'MAY 0 {) 1991 

Enclosed are additional completed forms as per your agency's request of AprilS. 1997. 

On April 7, 1997 your office received, via the U.S. mail system. the first package of forms filled 

out by Gravure Process Company requesting a State Operating Permit Number. It is our 

understanding, this State Operating Permit Number is needed when Gravure Process Company 

has it's chrome separator stack tested. The compliance date for the test is set for June 11. 1997. 

It is our hope that all forms have now been completed in order to obtain a State Operating 

Permit Number. Should you have any questions, please don't heSitate to contact me. 

DP:et 

Enclosures 

Sincerely, 

-:O~?~ David Parsill 

Vice-President 
~.? 8- 97 TUE 3:!j PM .~ AIR PERM1 'T 21752450ii P. i 

H.-Tf OF ILLINOIS 

(NVI~ON [N Ul "OlECT!ON AGENCY 

DIVISION Of AI_ .I'OlLUTION CO""UOI. 

" OO C~VlC"'ILL ~aAp 

HtlNCFlnp, ILLINOIS 62706 

T m AS'WCY .. . .. II'oOttI.cl to ,,,,,, ... IJ'oio "", ...-II_t 

~"iMd 5t-1\I''', It" . '",p''' I I I '.'1 S""_ 10]9 0"'''' ..... ollfl lnf"'I"\9t"~" , ..... ...a...- IfI&I $.K tio", f • .u-o 10 d~ .. _, 

~II," '01l0I Ifom1;lotlnQ jIt(>C._ """'(0\1112" ..... 1 ... , /NI 

.p!>ioa""" ""'" ~ TNt lorm "U_ ajllI">"Mf by 'M ,or .... "una ;,o ..... m Conlll, 

"IlATA AND INfO'-MATION 

UOCEU EMlIS ION lalilCE 

"THI5 ''''''O~TroN O~M IS TO If COM",n~p fC~ AN ~M!5SI0N SOUtC! OTI1 !~ THAN A ' U[l COMeUHlON [MIUION SOUICE Ot,l,N 

INCINfIU10 •. A ' V!L OM neON ! MIUION IOV~CIII ... fUl,.,."CI, IOIUl. 0 1 ' IMPlA. tOUI' MLNT uno 'll"""U .. v ,el nOOVCINO 

WE A' Ot 'O"'[~ IY IN DI. ~C T Hf U Ht.AN!'U, AN INCINtUro_ IS AN A~'''''' ATV 5 IN WHtell UfUS( IS IUtN'O. 

'. N ... Ml 0,. !'lANT OWN LA , ,. NAM! e, COk'OUTE DoVlIION 01 !'lANT {IP OI'HUNT OM 

Gravure Procesfufc.QIDn.:l.n, OW l(.h 

,. SUHT ... DDU5S Of £MISS ION CUR~t : . """. , 

417<3 W. Be l mo nt Avenue Ch icaao 

GENl tAJ. I"'''O''''''''',ION 

•• NAME Of ?~OClSS , •• ,.sAM! Of 1,( 1~SION 50lAc{ CU"M(NT , 

El ectrop lat ing Ch rome Sepa ra tor 

,. [MISSION SOUICE too"M!NT MA NU' .... C1\IIU, \ t"C:!\;~~~U, r~" I t. '~·l~ ~MN. ' " ,A' ,. 

". ~nw nTI'.C ~.AM Ol. (;tiM Cj~"i "'" (,..1;)101'01 .vv~'t , 

Exhib i t A 

". IOt:NTlTV{ 1 0 ' AN ~~ IL R 500.C((5) AT THE /'VIol'll Ul 'ltMI~li NOT COVYI iD IV lHt O~ ~ ~If 11-1( 500R" IS COVUtO IV .... NOIk(1 

Af'f'lICloTlON, ID ENTIFY TH( A ..... ICATIONI, N/ A 

". .... vu ... eE onUTING flM£ r IM1H10~ SOU~Cl , ". MJ,XIMUM OrUAIINC ItMI C, IMISSION so .c , 

1 l"RSj IlAY OAYSt"'lt 52 W( 51't_ 15 "l!ijO"'V 5 D ... VS/'HIC 52 WI:: SjVI 

u. nA:[Nf 0' ANNUAl. ~~UOHPUT , 

OlC"U ~ ". ..... -M.AY 2~ 'Ito JU N,""UG 25 • un-NOV 25 • 

INStJ:UCTION$ 

I. COMfLfn Tm ,u ovt ID ~NTIFIC "TlON AND G~NU4l INrOiIMATION SEC TI '~ . 

:. COMPUTE 'H~ 1,,'1'1 MJ. H_""L, PlOOUCT, WAST[ MJ.,T£ IIAL, AND fun US40[ HCTIONS FO~ THE "" ltlCIJ L" ~CtJ.Cl fOLJ'Ml NI . 

COMIOSITIONS Of M.ATUl."'lS MU5T II! 5lJFf~lt Nn V DEiAIHO TO "llOW OfIlIMINATlON or TlU NATUII ""'<10 aU.lNTITY or ~or N'T Ai. 

(MISSION5. IN PAtTICVlAI, Til! COMI'051TION Of' fAINTS. 11'11(0, lTC •• "NO ANV SOl. vtNTS MUST I[ FULL V OUAII.EO. 

3. (MISSION AND EXHAUST '011'11 INFOlMAJlON I>'IJST IE COMI'I.£1(O, up·un lMrUION5 AU fX H"Usno IHlOVGH Alll'OllUTION 

CONTROL lQUI'.M£Nf . 

' . OnUTrNG TIM! ANO CHrAIN OTHU HIm UavlU .ou. Avt~Cl£ "'NO MAXIMUM ""tun. 

s. ro_ CtNUAl INFClMA.nON .f'~. 10 GtN~r_UCT~ 'UMr' OP\:iClTICN5, ~ A,C_:O' . 

CO~""~~"~'~N~'i"~§NEZ[~~"'"!till~~~~f.<","","",,,,,,",o;----j , l IT 

A\'£U.CI O'nATING ,,"" ""CTU,t,l TOTAl HCtJ U 0 ' 01'£1 .... 1101'01 F~ THl ' 1[CI:01NO l'WtLVE MONTI-! ,HIOO. 

'/"\'ElA';! _Af( _ AC IUAl TOTAL o-JANTlTV Of ~MA TftIAL· ' 0 1 THl 'l!C( OING TWnVE "'ONTH 'HIOo" OWIDfD I V THE AvtUCf 

OW.ATINQ TIM!. 

A"UAC{ 01'!ItA.IION " OHUTION MICAl Of Tilt ~R£C!O NC l ... (~ [ MOl'll); mIOO, AS U'l!SINTED IV .... VUAt'if: OH:tATINO trw 

NOAVU"' C;~ tAns. 

/ ,. "''''U,V "THE QllAUST " ,I,\.vt .lnA ~!<-.&I C l ... n AIN£D nOM THE [Mln!QN Sou teE, O~ THf PU.OD 01 (ilf" Tur 01 UTMOn 

'ROovCTIi5N 0' T"'! u;;;rr.'STONTov'C!. sHc l~lC.u V, , 

MAXIMUM OPERATI NG TlMt _ ~E AT(Sr IX.'£(fEO TOrAt HOUU OF OnUTIONi fO.ANY fWf'.V'E MONT .. 'UIOD. 

MAXIMUM ..... tE _ GIlfA,ur QUANTI TY OF " ........ n~I .... • fXf((;UO HI .lNV ON! HOUI Of ePlUTION. 

MoU.IMUM 0"" l iON _ GUAn l T EXHcn o C 'lU liON, .loS t!HtUNUO IV MAXIMUM OnUTING TlMf AND MAXIMUM U TES . 

1.~ . 1/21/11 MGIIC' l 

Prlnbd 1M ~YC: ed Paper 
APR- 8-97 TUE 3:13 PM EPA AIR PERMIT FAX NO. 2175245023 P. 3 

UW MATelUAL INfORMATION 

AVERAGE RAn MAXIMUM RAn 

NAMe 0' AAW /MURiAl PER IDENTICAL SOUIC! Pelt IDENTICAL SOURCE 

200. Chromic Aci d Flakes b. ItO LI/ff!t1o c. It5 L~R 21 ... b. OZ~rJK. 5 u 1 fur i c Ac i d ~ c. 

1 2 X It 

22 ... b. c. LB/HR LB/H1l 

230. b. c. LS/WII Li/HI 

240. II. c, 

L8/Ha LB/HR 

PRODUCT INfORMATION 

AV£RAGf RollE MAXIMUM RAn 

NAMe 01' I'.ODU~T peR IDeNTltAL SQURC! ~EA IDENTICAL SOURCE 

300. ~. c. 

Gravure ro 11 ers l-J; XWHR l-l/3-~R 

31 ... b. c. 

La/Hll I.B~R 

320. b. c. 

LB/HR LMill 

330. b. c. L8/HR LB/Hil 

3-40. It. c. LII,IHII LIj)G 

WASn MAteRIAL INfORMAtiON 

AV!RAG! KAll! #MXIMUMRAn 

NAME OF WASTE MATeRIAL PER IDENTICAL SOURce PEII. IDENTICAl. SOURCE 

40lI0. b. c. 

N/A N/A LB/HR N/A L8;li1t 

.1 ... b. ". Le/HR lB/HIl 

420. ... c:. LB/)tll 18/HR 

~. It. c. LB,IHR LB/HR 

440. b. c. LIIHI LB/liR 

"fUEL USAGe IN'O~MATION 

fUl!L USED Tm HEATCONTfNI 

~a. NAT\J~ GAS 0 b N/A c:. 1000 ITy/s..Q.JV A- . __ .... - _ ... ~!HERGAS CJ N/A ... ______ ._ N/A .• TUISCf 

OIL 0 N/A ...... .' _____ 0·'· " _ .. '" .J!I.A.._ .. aru/GAL 

COAL CJ ~LA . ~I tG lTU.1-B 

0 .. OTH!. N/A ~A .ruAB 

IlAVEIAG! FIRING RAT! PER IDENTICAL SOURCE. 

N/A Sru/HI 

Ie. MAXIMUM PIRING RAT! I'IR IDENTICAL SOURCE. 

N/A aTU/HI 

"THIS SECTION IS TO BE COMPU!T!D 'OR ANY FUEL USED DlllECTtY IN THE PIloaS5 £MISSION SOURCE, E.G. GAS IN A DIYER, OR COAL IN A 

ME\. T FURNACE. 

APC-220 ,ACE 2 OF J 
EXH 181 T A 

'-

SCRUBAIR CHROME SEP ARA TORS 

3-S1 AGE COMPOSITE MESH PAD SYSTEMS 

~A---~---------8-------~---A--- I I 

6 In 

o·~ 

D··'· t, , 

· " .... 1 

· '. ... , 

.... · ' , . . ". 

~,1 .!.. .. · ,,' .J_.:L.I 

o 

HORIZONT AL MODEL SCSH 

ScrubAir Chrome Separators are: 

• Guaranteed to SURPASS the MACT 

Standard requirement of 0.015 mgldscm. 

• Designed with a gradual step-down particle 

removal process which eliminates rapid 

plugging of pads. 

• Operated at 500 to 600 feet per minute. 

• Custom designed to fit the customers 

space requirements. 

• A vailable as rooftop or in-house mount. 

• Available in sizes from 1,000 to 30,000 

cfm. (larger units can be provided, but 

multiple units are recommended for 

systems over 30.000 cfm.) 

Standard Features: 

=> Fabricated from 112 inch thick Type' PVC 

=> Clear sliding access doors 

= Kimre composite mesh pads (removable 

through covers with screw on knobs) 

=> Automa.tic wash down system 

= Removable spray headers (for wash down 

system) 

=> Drain 

=> Four (4) magnehelic gages to monitor air 

pressure differential across each pad and 

the overall system 

=> Control panel with: 

• Disconnect 

• Blower starter 

• Meter to display overall system air 

pressure differential 

• Two variable setting timers for control 

of wash down cycles 

= Centrifugal b~ower with TEFC belt-driven 

motor 

=. Exhaust stack with emission test ports 

= Mounting base 

START-UP OF lHE EQUI PMENT 1113/97 

Replaces existing equipment 

'-

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_C-:"I.'~'T. co~c. cv~a 

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" !- 8-97 ~ 3: II PM EPA AI R PE RlJII fAX NO . 2175 215023 P. 4 

~MI S510N INFORInATlCN 

51 . M~fR Of FO!NTlCAl. ~CU ~Cf5 (DEs e .UU AS .~Q Oh 

- - --- ,o,vru. .:.. O~UA-' I? N 

- - --- - - - - ----- - - --- - - - - - - ---- ---------------- CONTAMINANT CONCI: NnATIO N ~ lMIUIO N ~Tf ~u ID!NTlCAL MET t~.e;,~ ~/o OtTH MlNt CONCfNTkATION 01 

r M1S$ 1 N 

'''UICULATf Sh. ,. , . MAnu GVSCF '/l1 ~ 

CAUON SJc . " M '. ,. MONOXID£ (Voo.) ~ 

NInOCEN ,.,. rPM b . < . 

OXIDfS {Voo.l la/H ~ 

ORGANIC !iS c , "M b. , . It'Al'ERIAL {VO<l lB/HR 

SULFUR ~6a . PlM b . ,. DIOXIDE (VOL) L!:''H ~ 

"OTHH ,. 

'<0.0 15mQ/dsff,\" ,g <. . 

(SPECIFY) Ch rom . l num ~M Cl Te s t 

- ---- ____ _ _ _ __ ______ ~M.!:''!~!!A!!ON 

------ -- - - - ------------ CONC~NT!V.TION £iEMISSION !tATE P£R IDf J'o'TlCAI. MErHOD U5{D TO on UMlNt CONCfNTAAf lON 01 

CCNT,l.MINANT SOURCE EMISS ION ~H 

PMH ICULAH S&. b. < • 

........ Tm C R!SCF tB,1lR 

CA~BON 59d . "M b. <. 

MONOXIDE (VOL) lll/Hl 

IU OG~N 600 . "M ,. < • 

OXI DE~ (VOl) LM1R 

ORGANIC ,\10. 

PM •• < • 

........ H .\IAL Ol l !JIoIR 

SUlFUR 61e . "M b. < • 

mOXIDE {V0l1 l l,.11R 

" OI MH " .. " M i> :(c ds cm ,. (SP£CIFV) Ch ram i num {V0l1 O.OI Sma l nIHR Te s t , < IUMS 52 T~RO 'l 63 N.!O N OT!f COM"-(" ,. O t~ • . /.ItmON! ARt fXHAUSTtO H~O GH At l I'O!.tuTtON CONllel !QUt'~ . 

··· OTHfR " CONTAMINANT SHOUl 0 ~E UHC Fm AN AU CONTAMI NANT NOT SFEClFICA.Ll Y NAMEO A!OVE. PCS5I!tE OTHER CONTAMINANts 

ME ASiESTO$. WI)'UIUM. M~RCI..i Y. VINYl. C,RORIC! , LEAD, HC • 

• ,. EXHA UST POINT LNFOAAlATlON 

.... FLOW DIAGRAM DES OHATlON l OF eXHA.uST POINT, 

See Exh ibit A 

... D!SO.J1TION OF !XHJ.U3T POINT (tOCAfLON IN U LATION TO !lJIlCINOS, DII\lL'iLON, HOOOlNO, nc.), 

Se e Exh ibit B 

... Exn HE IGHT MOV! GMD!, ". EXLT CLAMETH, 

26 ft. 1211 

... CRU TEST HEIGHT OF NtAR!Y SUll IN O~ , ... !XtT DIST"NC! FROM Nu,un I'l.-"NT IOUNO ..... Y: We s t 

34 H Approx. 140 FT 

AVt~Of O~tu.rrON MAXI~M OPERATION 

". £)(IT OAS HMnu.ruu: n. EXIT CAS tr.""lkAruU: 

75'" 7\ " 

". 0/105 FLOW IlATt tH~OUOI1 tACh om, ". GAS flOW RATE H1ROVGtl ,,,eM fAC H (xIT; 

4000 ACFIII 4nnn ACFM 

.. ,. A .HIS SECTION SHOULO NOT OE COMPl.E,E D IF (MISS IONS " U EXKAUHfD iHllOUOH I. PCLLUTlON CONTROL EOUlr "'NT 

I'AOi: l Cfl 
APR- 8-97 rUE 3:14 PM EPA AIR PERMIT FAX NQ 2175245023 P. 5 

••• ~ •• 00), . 

Ir.at:u=tiona for cc=plat1ng the Illinois EPA Information Rcquest J"orm for Electroplating Faci1:Lt:Les 

The Information Request lorm must be completed as accurately as 

possible. The equipment and process :Lnformat1oD requested is 

necessary to adequately describe your electroplating operations. NQ emission testing is reqp1red,However, 1nfo~.t1on OD each 

electroplating metal and plating tank· used at your facility must 

be provided, including those used in undercoating operations. A 

separate Information Request Form should be completed for each 

electroplating met.l and plating tank used. 

A process diagram ident1fy1nq the ~ocatioDs of all tanks in each 

process line, and all corresponding pollut:Lon control uystems, should also be supplied. The tanks and process equipment connected to each pollution control system must be clearly identified. In addition, a flow diagram identifyinq all 

atmospheriC exhaust points must be provided, along with a 

description of the exhaust po1nts' positions relative to facility 

buildings and hoodin9 confi9Urations. Also, the way in which the 

spent bath solutions are disposed should be described. 

If additional assistance i8 required, please contact the nivision 

of Air Pollution Control, Permits Section at: 217-782-2113. 

See Exhibit ~ 
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.\Pl- 8-97 1J~ 3: Ii PU EPA AlP P,1M I! FAX NO. 2175245013 

~111nois EPA Information RequeGt l orm for ~18e~ropl.tiD9 

T,ac111t1es 

1. ~rAl InfOrmation: 

A . ' Date: 4/29/97 

B. Corporate or Plant Hue: Gravure Pro cess Company 

C. Address of Emission source: __ 1~7~ ~l~mo ~ ____________ __ 

D. Name and Phone Number of 

Ra.;pondint: 

A. El@ctropl~ting metal; 

Ch i cago Il 6064 1-4685 

Dav i d Pars i I I 

07J) 777-5505 

Chrome 

E, Tank identification 

or des1gnation: Smal l Tank # 10 1 (, Large Tank # 102 

C. Type of operation: -"H~au"~d~P~l~t~; 9~ __________________ __ (e.g " hard plating, 

D. 

E. 

F. 

decorative plating, 

dip plating (non~curren t), 

1mmersion (with current), 

a.nodiz1ng) 

Inside dimen.ions of # lOl • 

tank (1 ~ w X hi: # 102 "" 

Actual volume of # 10 I - #102 0 50lution in tank: 

27" 

3211 

245 

)80 

Buoetrate meterilll: Stee l 

(e . 'iii. , itliUl:l, brass, 

plastic , R tC. ) 

( 11 

x 2Z" x ZS" 

" 32" h 86" "M9a Is . 

ga ls' gal 

o r Co(?:(?:er 

11 /88 

, " : . 0 

•• 
APP.- 8-97 TUE 3: 16 PU ,PI. AIR PERI1IT 

G. Rated capacity of 

each rectifier: 

#10 1 

# 102 

H. Average daily .. tt1ng 

of each rectifier: 

# 10 1 

# 102 

1. Hour' of operation: 

J, Hour. per day 

alQctrode.s are 

en e rgized: 

X. Ampere-hour, 

per day usage 

by tank/ metal: 

FAX NO. 11751 45 013 P. 7 

lWU"O" 

1- IS v 

2 . 

" 

v . 3. V 

4.-:-- v 

5. v 

Volt'a. 

l. 15 v 

2. 15 v 

3. v 

4. v 

5. v 

l!a~1mum 

15 hra/day 

~ days/wk 

52 w}(.a/yr 

Ma>dmum 

__ _hr/day 

Ma x imum 

Chem1cDl 

Cam:gQ.1ti an 

,lmPlir,;e 

l. ~amp 

2 . 30QO amp 

3 . up 

4. amp 

5. up 

klp·r,o· 

1 . . 27 . 5 amp 

2. 55 0 amp 

3 . amp 

4. amp 

5 . amp 

Average 

" hri/d.y 

~ days/ wk 

52 wk~ yr 

. AV1:r:::a;.a 

__ ,-hr day 

_.:.1 .:..' 1",8,-_""'p-hr 

CQD~Dtrit1on 

Chromic Acid Flakes 32 oz . per gal 

Sulfuri c Acid ; pt pe r sal 

q / l 

gil 

9/ 1 

( 2) 

=====9/

1 _____ 9/1 . 

11/88 
A'l- 6-97 1~~ 3: 13 PM !Pl AI! iUll 

. > 

H. 5ath Qefoam1nq ag8nt~ 

and concentrat1ons; 

. N. Bath cover and 

thicknes5: 

O. Bath t8mperature . and pH: 

P. Amount of ~lectroplat1ng chlmical 

used: (e .g., 

chromic ~e1d, etc.) 

Q. Typ~ of vent1lation 

hood; (e. q., oneaided, two-&iQQQ, 

canopy, etc.) 

J. Emiu.iO..n.J.:.Qntrol D.fi1": 

A. TyPO of control 

device: (a. q. , 

mi,t eliminator, 

packed scrubb~r, 

Etc.l 

1- packed: 

•• packing type: 

D. pack,ing size: 

"c. pacl<ed height: 

11. spray: 

•• number of 

nozzles: 

b. noz:tle 

pre.6\U'" : 

B. Typo of Flow: 

Ie. q . , cocurrent, 

countercurrent, 

crossflow) 

FAX HO. 2175245[23 

N/A 

N/A 

125 'ilr 

l!Al\.1.mlIm 

__ .....,..£2_1b/ day 

One Sided 

Ch rome Separato r 

N/A 

N/A 1n. 

N/A in. 

P 8 

2 pH 

Av.e.r.age 

1.5 ll:>/day 

3 Stage compos i te mesh w/pe ri odic ri nse 

___ N_/_A_ P51q 

N/A 

(3) 

11/6S 

-
/PR - 8-97 TUE 3: 16 PM EPA AIR PERI,II! 

C. Manufacturer. ma~e. 

an~ model of control 

dev1ce: 

D. Typical inlet qa. 

telllperatura: 

E. Xnlet va. flow rate: 

F. EXhaust qaa flow rat.: 

G. Ga. pree.ure drop 

across control 

device: 

H. 8crubb1nq l1quid: 

i. Chemical 

comPQsition: 

FIX NO. 1J7,m02l P. 9 

Scrubair Vent Systems, Inc. 

3 Stage composite me sh w/pe ri odic rinse 

SCSH 4000 CFf' 

N/A or 

N/ A a.!11 

N/A aofln 

___N/A _ i n. H. a 

DI Process Water 

11. 

11i. 

i v . 

Flow rat~: 

Hake-up rate: 

500-600 

500 - 600 

ft.gal/min 

ft qal/ min 

v . 

Source: (e . q., 

rinse tank , 

clean water, etc . ) 

Is liquid 

nlc i rculat&d in 

scrubber?: 

I. Efficiency of control 

dev ice: 

J . Identify all platl nq 

tank. controlli~ 

by this device: 

4 . .Exllo..UBt Point Inf.a.me..t.i2D.: 

A. Exhaust exit hoight 

above iround level: 

B. Exit duct i nside 

diameter: 

Clean 01 water 

No 

99 . 8 

Chrome 

___ .::.Z6=-_ft 

____ 12" o

x.l()( n · 

U/88 

(4) 
.\?'.- a- 57 l UE ):! J PM EPA W PERMll 

C. Dimansicn5 of 

.bu11d.iDO where 

duct is located 

(lxwxh), _ _ . 

E. Ga5 flow rate throuqh 

exhaust point: 

,AX .0. 21752 45023 

125 . 37 ft 107 . 58 ft 

___ N",/",AC .ac fID 

F. Exit di.tenc. from 

nearest plant 

boundary: .Arm rox . 140 . ft (W es t) 

G. Dimensions of nearest 

1:".1lcl1no to the 

e xhaust point 

(lxwxh) : 

n . Distance of nearest ~u11d1ng t o Qxhau5t 

point : 

'125 ft 35 ft 

__ --'2,,1'-_ft 

( 51 

P. 10 

12 ft 

34 ft 

-

11/88 
.~R- 8-S7 TUE 3:17 PM ::A AIR PERMIT FAX HO. 2175245023 _ ~ P. 11 , 

1. 

U'.:J I (000 G 8 T 

. I1.LINOIS ENVDtONMENTAL PJlOtEC'nON AGENCY G"'A t/ t.l to e.... PI' D cQSS Q,.f).. 

DMSlON or All. POLLunON CON'I1OL - P!RMlT SECnON ope ... A i,oN Ref<lrT 

P.O. BOX 19S06 

SPRINGFIELD, n.I.INOIS 52'7N-9506 

NATIONAL £M/.$S101I STdIIAUlJS FO~ ClUOMIrJM IlMlSSION8 

noM I£Ul)AND DA'CO&cnn C1IROMlflM E1..IC'1Z0Pl.4TlNOANll auOMlflM MfODIZlNG TNID .j 

('" cn'M361,SU»AI.T N) 

INITL4L NOT1Flc,c'l'lON REPORT* 

~Dr. __ -aG~ra~v~u~r~e~P~r~o~c~e~5.S~C~g~m~Ra~n~y~ ________________ =M~A~Y~O~6~1~9~9~7 __ 

0 ..... 1' MIme ____ G_ra_v_u_r_e_P;..;r;..;o;.;;c..;,e.;;.s;;;..s ....;C;.;;o;,;.;."'~pa;;;n~y:..... _______ ~..;., .s.&&CK~§~ ...... Drl.JA~dl:!..li..:-::..i~i:1P.t:.l!Fl.I,jJ,D 

~~ __ ~4~17~9~W~.~B~e~1~mo~n~t~A~v~e~n=ue~ ______________________ ___ 

CIly: _____ C;;.;.h;.;.i .;,;ca;.;9:.;;;O_Coamr. _.;;.;Co;",;;o.;;,,;k ____ StI1I: ..,;1,,;;L ___ ZIp; 606lt 1-lt6 85 

x...otCaallclPalan: __ D~aiLlYu;~d~Pail.lrI.ii5u.i",,1 .... 1_______ 'I'II1e: vi c;e-Pcesldent 

Phcme: (773 ) 777-5505 

Physical Locaricm ofTIIIIu: 

SIne AcIdIwI: 4179 W. Be 1 mon t Aven ue 

CIIy: _.....;.C.;.;,.h.,;..i ca..;..;;;.,,;9:.;;O ____ Caay: ....;;C.;..oo;;..k~ ____ SIaIa: .,;,1..-L ___ Zip: 60641-4685 

c 

B. 

... facUltY doll aot perform cbroaU1IIB oJeftopladal ar CiIIrDali1IIa I8odi_. 

this acUit)' pafanDI dIromJum elecnplldq u4/tJI dIrocDhaB uodlPlnI 

1f)'Oll cbeI:bd box A, &0 10 Qnstiaa , (pip 6 ). sip ad RCUnl fGnll to IbIIddIw liVID ... tap ofddl pip. 

11)'011 cbacked box B. IIIII)' oCtile cbroIDium tloea'oplariDa =liM c:hramfaIa _a 1', .... UIIII.tI far 

~h _laboratory opGIiona? 

C YSS 

llya. DOlI_ duamium tllcavplldas ar .... iam eosIIrina .... UlldJllllK fbi' ru dalllllllbcailCuiyopwllicaw 

.. CIIIIIpI fhD rho prDYWaaa or 40 CFJl63, JIIbpIn N. If IIIl. dnmiuIilllocnplltiq ar cInaduaa aodizinl tIab 

• your ftIciUty In cxcmpc. lID 10 Quadaa 1 (pili 6 ).Iip - ftara fcnl to tbo 1ddmIct-.... oIt1d1 ..... Odtca wiwt oaadauI widl Qy ._ion 3. 

$H(1991).IMAfIIttII:'III_' ..sID'*- ._am. .... sI •• ..., .......... ...,_ ..... 

n._ ... ·.. a .... A& 'ftI aIIIn ............ iIIl ... 'IIi_Ile..., ........... a "lee., .................. 01 ....,'_ • 

• 11111 bill II. beca .. Fan C-. 

PACilI t:Jf • 

.. " . 

rr 

. IL 532 2446 

APe 535 Jun-95 
APR- 8-37 rUE 3:18 PM t?A AIR PERMIT FAX liD. 21752~:Q23 P. 12 

Typeo(TmJc EmiMiOll Llmitadons~ 

SmaJr Larp' 

H_ Q,."...I'IGI, TMD 

AU GJdIdaa aab' 0.03 lDf'dIcm 0.01$ ';1'.-- N/A 

( 1.3 x 10' sridlcf) ( 6.6 x 1 crfdId) 

AlllSew ""*' O.o15~dxm N/A o.OI'~ N/A 

(6.6 x 10 ; gr/dICf) (6.6 x 10 '1D'dscf) 

IHutfIIIN ~ PIiIIIIIf r",l1 U"'" II CbMIIaIAdtI •• 

0.01 _diem . NI A 

An eUdq and alrW taDb _______________ i~i~~J!~!l~_~ _____________ 

.5 dJnctIIom N/A 

(3.1 " 10"_~ft) . D«»HIIN QIWWIat",.., 71rdr u.,. '1WwWIrta"",*", ... 

All aisdD& IIId ftlrW' Imra Only subject to . Imel . ,0 

Q,..", ... -IdItt T .. G 

0.01 maldIcm N/A 

_~_------------i~~~~~~!l~----~---------- All ax.iItiq and atw1lftb 

4S~ 

(3.1 x 10" Ib;ft) 

• k~ , 63.342-

• mslllKm • nlillisrana per dry ....... culrio ... of ....... air; 

IfIdKf - aninI.- dry IIIDdIrd cubic fMc ot abtuIl air. 

dyneslc:m - ctyn .. per ceadmlClr, 

lb;ft - pouDd-fbrce per fooL 

N/A 

• Small, hIrd cJn'omtum eleclr'OPlldal ftIcWIy JDIIDII &!dIlly dla h. I DllXimum CUIIIIIImYa ...... .-I&r 

QPICit)' lpr tErm 60 mUlIon iIitpCn-houn pet)Wr. 

MaJmIllll CUIIlUIIItYe p«eadll CIpIChy fa dIIl1IDl otdJ. mal laalleci raIft .. CII'II*7 ( ........ ) 

asoctM.ecl with me ha"d cbraniwn ...... apladaallllkl .. dlil flCility maWplied bJ I." boun or 

apendaIa per., __ ad 0.1 ( _iDs Ibe o1odrodeI .. cncqized 70 paaaat otebe opw .... tim.). 

~ (l:CaXa,.tOOXo.7)<60xl~~per)'elr. 32.340,000 Total 

4IIt.arze, b..s c:bmmlum eleeaupladzaa IicDit)' 10 .... fICiHty tb.Ilba a mp:ImUID cumuJadw p Radii recdftcr . 

CIpICiIJ ""1r CI' wyqI trz 60 adJJJaa ................. ~. 

= ( ICt X 1.400 X 0.1) Of! &0 x 10' Illlpero-hauII per yare 

• extllDl. JDIII1II11ik wftb illJd&l1III'IUP 011 QI' bIt'ara Deacmber 16. 1993. 

r Nww DlCIIU tuIc forwhi~ COIIIIrUCdoa or I'ICGIIISI'1Ic: commencecl aftIr o.c.abct 16, 1993. 

PAOal0l6 

.. 
•• ClIROMIC Aem aATHS 

Total iamled . 

r ...... 10. 11'ypca(- """",dOle' 

rcdiflef c.ap&ciry 

(~pcrc:s) I "=rip,'on or puu pwt<d AppJaIIlc cmbslon liatil I <Anolg"cc d..tc1 

101 H"d_p/dlWC ' IrYJ I/91 IO.m I pu"",, ao,,,.gdt<w Ifljlfl1 

101 11;1 rd chrome plat 1967 2500 Printing rolls 0 .0 15 mg/dscm 6/11/97 

Ing 

102 " " 3000 " " " 

. 

.. 

'r.JIIIIt to 40 0"I.6j.,U7 (c: )(1), aNotiticadon olCoa.sWctlaaar~ioa rona nalSt.M I'&braitlcd.la ~"lOfti:s form forall !rrcc:J.cdLlhQ.ilI aD 

............ doIea&r J...,. 15. 1991 

I COMrtlAHCi DATE: 

For clsdlc tmb li ..... tIDb willilakW tartap Cia or berore 12116193 ): 

lloni chroOIium ............. => Itwn 

Ib;onIiYe dromUn ~ taDks => 1125196 

Qromu. anodizZ1& Ianb => IfL*i197 

For,..19 tub ( i.e.. tanks kIt .. icb c:QlS'WUCtion ar ru;onstnu::aioll comnteaccd al\.c::r 12II6JQl ): 

If inili.1 ~1ar1'P oa::umd bctwea:ll (VIM) WId II2SI9S '" 11llf9'1i 

If laitbl sUrt.p oc.c:\l1Rd .fter 12116195 => upon nanup 

.. . 

... 

'V 

~ 

vv 
APR- 8-97 TUE 3:19 PM ::A AIR PERMIT :.H NO. 2175245023 

A. Comp ... th. £oUowins table fbr aD decandve chromium eSeclrDp1atfa1 tIIIks usUsll trivalent c:brc.imD baIb. 

It addiriooaJ Jines are needed. JUk. c:opi. ofdUI paae. • 

Noc.: If die crinIeM w..i_ b.dt dast.as Iaoorpof_ ............ die ." 1I.,1IjecC toClla IIIMICIIIdInII ....... fGr. 

"-n&i ... cbnmIlum belli lllina a duoatio add ....... ltlbb II ... c-. ~ q..dan n...... '. 

TekID. Startwdal DesatpdaD ofpatl pllCed dlleJ 

.1:-',' . . . :: .. .. . . •.• ~ . ::"-:;j=! "0· •••• :" ••. 

101 . 'UIJOI9J, .~. : .. , ·!IfZ~· .. .; 0.: . 

N/A N/A N/A N/A 

. -

I PunU8ftt 10 40 CFR 63.341 (c) (1), a N~ orCanmuc:dan« bclonIIruclion form anaOe 

submiued In addition to this form tor all a1fected tIDkI wilh III iDiti&lltUtup dIID after JMUIrY 2S. t",. 

; CoI\llftJAJllCl DATI: . . ' 

For cbtlllftlDks (I. • ., t:IIlJCI witb bdtlaJ anup OIl arbefore 12I1~ ): 

Hard cbrDmiwu plalin& rmb = 1125197 

Dccol"lltive chromfam plldDS tab • 1Il5JN 

Cuomiam lIIlodizing1Gki ::::. J/1.5I97 : 

For mrwbIDu (Le •• auW forwbic:b CCJDIInICIion orrccauDUaiaa COlIUIUIIlCld dar 12116193):. 

IfinltiaJ stanUp occumd bctwcca 12116193 MIl 1J25J95 ~ 1125195 

IfiDitiaJ lti:rtul' occumcS after 1211619' ::. upon--

• B. Will a lrivaloGl chromiwn procou tbIt iItoorpot'rIfu (I ~ ... be UIOd 10 comply wtdI die nit forwbicb 

this farm 11 beifta complmd? See 40 CFR. 63~ ( • ). 

eYES tiNO 

P. 14 

NacI: ar ....... dIIoInlvlB,..._IDooI .. _ .............. ta....,,, 11lSM. .................. ...... 

fit .aew ... cbroclIium proGaI II ~ "CIWIMII'fIt~" wid1i1130 ..,. .................... I I • ........... ptucaa.-.t,..ndl_~_........... m ........ '6U67(1)(J). 

C. ftaYido die I ... (bIat! compcmems dial compriM dlo1rlYlleat dvoaliwll bIdl, WIIb .. -. .... ..., 

identified: 

. -

." ',-

... 

:!r .. 

. . ' 
APR- 8-97 TUE 3:10 PM '" AIR PERMIT ?AX NO. 75Z L~ 

Ifhlld chromium e[ceuop1aLina u pcrfonncd &I: thU facility, itc:nu 6 ( A ) and ( B ) below mwt bcc:ampktcd... 

- '" Ma:i_ c.TTIIII.aI ..... pOIIa1!tI,..uw ~ II tIM SI;III'I of 11M totIJ INIUIIM r'IdI"",,~ 

(lIIIpens) M&DC:iud ... ith !h.1\I,d dlrvmiUln cI~ tria &/!.hit C~l 'T ~ by 

1.400 ~pa"r-' Md 0.7. 

jiil 

-.. 

Ir.w.l~.1"KIln.~M"-'IO~tral!yfl 

.,--.lI .. ...G. .. -- 7~ o(DIUJ...,.....NWoIp 

... 

for 

~~ 

-n ll.fll!llldl roCIq ....-follow ... tht _",, __ .-.,_ u,tin _'..." wiill f 6.3. )q '.1(21. 

f6J. l46(II)f Il).. 

, III) tr ~ QIInUI.u... nrain...,..". ....... IO.-..n- r.m(T'" 1M _ CII'..-It 

aulIjoct b the ..i:aiaI 1~ /i;Jr.lqa.!wd cbKxrtIwI dCJ'ophdl'll acuity Ia .... &Dol 

wiCI o.lImIPll-. ~oIl6l. J.4J ('l( j ),~o.lIIOelAl)' /"IICOrCI,.... b"lIzrJIl 

byf U.J.U(c){l)-'I&l. l-"(II)1 12 ),u.o-v.v.-.l ~11lM~~ 

...... tI. pR"'_I~ ran., pcricI4 t. ~ r1II~ 10 6Omillioll~. 

A. !bb facility'. maximum pocential cwnulmv. NCtlner eapKfty I.t: 96 2S/H",..- 32, 340 4~&r. 

8. 0Mdi: th. bel( (cs) lhat 1PP1y: 

c n. tnu:itntun r:uruutarive pcrtmrlal r'ICriIIIr RlPaclty of til, hard thromhlm clcaropLuin&: 

tanlo is pg,tg gr mo'! ta 60 milliOll am~hr per yar N.ICb th8t thil fKility is coas.id....:l 

a lar::D. hud dwmium olectrcplati:nC lKillty. 

The LnIXimwn I:W%ll.llatJvc potential tcCtifkr c.ap.Kity ofdt. hard chromium ckctnloptainZ 

tanb is IQl than 60 million amp-ru- ptt' year ,ucb that this facility u consldued amW1.1wd 

chromium .itcU'Op1atina facility. . . 

This fllellit)' is 1I.tmIl.I. hard chromium e~lat1na facility, becllUJC recordllhow that the 

(a:Hiry', acrual cumulative rctdf\erupu:ity for the ptt'V10U5 12·month raUln, period wu 

len !!un 60 million &mJM1r. 

.r. J:l 

nus facility withe, to act:CJ"·a P'cdeBlly..uforuabl.limit of len than 60 mlUioa mrp-hrlyr. 

on tho maximum cwnulltiv. poWCllill n:ctlfir::t ~ity orlhc: hard chromiwn tanb.uch that 

this faeUlty !s con'Ui:ettd I amI1l. haro ehromium 11ectroplati!l.& facility. TIw reqvm for Q 

F.dln::llly-cnf~robt. lu.il ,hoJl be ~ tJv01lgl! Q FttWoJly E..rtforc.obf. S,,*Op.r-tuing 

Po-mil ( F£$Of J Of' Cift11t Ab-Ad PU1Ifit ProVO'" (CUPP ) appllccniOll p.JaattI to 

J6J. J40"rJ 

C. The facility wh~ tho chromium IlectrOpladoC or chromivm Glodiml& tank ( • ) I.J locaed ls 

(check one): 

How:' (II. A...,., __ ..,.......,._( ....... ___ ...... ~ __ ) ... ~r4 

~ IO\If'I:Q ~..nMI. OOIIU ...... ______ ~ 1hII--'.r._ 

poWIUa/IOmUt..IIioJ....,..... 10W-1* ~or __ or..,. HAl' or 2$ co..lIIII':--or_ 

of"",,~oIHAP'l. ("IM~liQo(HAI't..I 

(ii). Iru. ...... ....,.dM:uopIlldltfor ___ l_~ ... ia .-.;w_orla~.I.." 

~ 

~ 

IlIo 0_ or ~ -* ooIdraA;"Ibc ~ """'~IS of 1M NakINi EaiaiorI 

ror 0--1_ E.iaIoat ~ 1ift .... 1)IcIonIJw o.r-._ EJ.aro,I ... " 

a-~ AIoodi.unt T.,.q.IN r.ililr', r:..AArf"'~ 

PAGESOF6 
APR- 8-97 TUE 3:21 PM EPA AIR PERMIT FAX NO. 2175245023 P. J 6 

• 

7. I caTI1 \' nm INFORMAnON CONTAINED IN nus REPORT TO BaA<X:URATB ANDTKUB TO 

1HS BEST Of MY XNOWLSDGE. 

~?~ 4/29/97 

Davi d Pars ill Vice-President 

-- • _0 : 

• 'lhtp~ 'Ike~ lOCI..,. ........ ot.COfPUi ............ IIIIUIJ ••• ..,. . aIIbarimS lepeWUllti ...... iI ..... ibk f« .... awnII 01*-. atllll a.iIitr. 0 •• 

• '[be.,... oldie fIciJi&r. 

.-

- - . 

• A pd1tcJpIl .... " oft!.-~ .. fIcI1IIy JaGWBld by" PIIIaI, -. CIly~ or c:-, .... sn; 

• ArakidamUklly om.JtIbl &dUIJ II 1ocIIId •• ...., -.;« 

• 

,... .•. 

-0 

.: 

'. 
STATE OF ILLINOIS 

ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL 

2200 CHURCHILL ROAD 

SPRINGFIELD, ILLINOIS 62794-9276 

APPLICATION FOR PERMIT"" 

o CONSTRUCT CiI OPERATE 

NAME OF EQUIPMENT TO BE 

CONSTRUCTED OR OPERATED _-"'CH'"'"'R:..;;:O;..;..ME=-S;;..;E;;.;.P..;.;A;.;.;;RA;..;..T,;....;O;..;.R~ ___ (B) 

la. NAME OF OWNER: 

Gravure Process Company 

2a. NAME OF OPERATOR: Gravure Process Compan' 

lb STREET ADDRESS OF OWNER: 2b. STREET A~V9ESS OF OPfRATOR: 4179 W, Be 1 mont Avenue 9 W, Be mont Avenue 

lc. CITY OF OWNER: 20. CITY OF OPERATOR: Ch i cago ChicaQo 

1d. STATE OF OWNER: 118. ZIP CODE: 2d. STATE OF OPERATOR: 128. ZIP CODfi: 

111 i noi s 60641-4685 111 i no i s 60641-46 5 

3a NAME OF CORPORATE DIVISION OR PLANT: 3b. \-rr7f ODDBE,S OF EM~ION SOURCE: 

Gravure Process Company , e mont venue 

3c. CITY OF EMISSION SOURCE: I 3d. LOCATED WITHIN CITY 38. TOWNSHIP: 13'. COUNTY: lag. ZIP CODE: 

Ch i r.;Ion UMITS: Ii:JYES ONO Jeffe rson Cook 60641-4685 

4. ALL CbRRESPQND~NCE 19: I (TITL~ t\ND/~ NAMlIOF ~NDIVIDUAL) David arsl - Ice resl en 5. TEL17~C:~; ~~~go~ FOR AGENCY TO CALL: 

6. ADDRESS FOR CORRESPONDENCE: (CHECK ONLY ONE) 7. YOUR DESIGNATION FOR THIS APPUCATlON:1CI 

DOWNER ITI OPERATOR D EMISSION SOURCE SC S H 4000 ----------

8. THE UNDERSIGNED HEREBY MAKES APPlICATION FOR A PERMIT AND CERTIFIES THAT THE STATEMENTS CONTAINED HEREIN ARE TRUE AND 

CORRECT. AND FURTHER CERTIFIES THAT All PREVIOUSLY SUBMmED INFORMATION REFERENCED IN THIS APPLICATION REMAINS TRUE. 

CORRECl' AND CURRENT. BY AFFIXING HIS SIGNATURE HERETO HE FURTHER CERTIFIES THAT HE IS AUTHORIZED TO EXECUTE THIS APPLICATION. 

DATE DATE 

~D SIG~TU.~ 0. ECEIVEIO , 

BY / ,ac.;Q 4+Y/1 

SI TURE Da vi d Par S i 11 

TYPED OR PRINTED NAME OF SIGNER TYPED OR PRlm-w ~~ER 

~~~~~,~'iuc~e~P~r~e~s~iwd~e~n~t~ ____________________ ~~-~~_~t~/~~W·~~~·-=cwr~~--~---------------------- TITLE OF SIGNER ~TiTl€ OF SIGNER 

(A) THIS FORM IS TO PROVIDE THE AGENCY WITH GENERAL INFORMATION ABOUT THE EQUIPMENT TO BE CONSTRUCTED OR OPERATED. THIS FORM 

MAY BE USED TO REQUEST A CONSTRUCTION PERMIT. AN OPERATING PERMIT. A CONSTRUCTION OR OPERATING PERMIT. 

(B) ENTER THE GENERIC NAME OF THE EQUIPMENT TO BE CONSTRUCTED OR OPERATED. THIS NAME WILL APPEAR ON THE PERMIT WHICH MAY BE 

ISSUED PURSUANT TO THIS APPLICATION. THIS FORM MUST BE ACCOMPANIED BY OTHER APPLICABLE FORMS AND INFORMATION. 

C) PROVIDE A DESIGNATION IN ITEM 7 ABOVE WHICH YOU WOULD LIKE THE AGENCY TO USE FOR IDENTIFICATION OF YOUR EOUIPMENT. YOUR 

DESIGNATION WILL BE REFERENCED IN CORRESPONDENCE FROM THIS AGENCY RELATIVE TO THIS APPLICATION. YOUR DESIGNATION MUST NOT 

EXCEED TEN (10) CHARACTERS. 

(D) THIS APPLICATION MUST BE SIGNED IN ACCORDANCE WITH 35 ILL. ADM. CODE 201.154 OR 201.159 WHICH STATES: 'ALL APPLICATIONS AND SUPPLE· 

MENTS THERETO SHAll BE SIGNED BY THE OWNER AND OPERATOR OF THE EMISSION SOURCE OR AIR POLLUTION CONTROL EQUIPMENT. OR THEI 

AUTHORIZED AGENT. AND SHAll BE ACCOMPANIED BY EVIDENCE OF AUTHORITY TO SIGN THE APPLICATION: 

IF THE ONWER OR OPERATOR IS A CORPORATION. SUCH CORPORATION MUST HAVE ON FILE WITH THE AGENCY A CERTIFIED COPY OF A RESOLU· 

TION OF THE CORPORATION'S BOARD OF DIRECTORS AUTHORIZING THE PERSONS SIGNING THIS APPLICATION TO CAUSE OR ALLOW THE C0NSTRUCTION OR OPERATION OF THE EOUIPMENT TO BE COVERED BY THE PERMIT. 

IL 632-0238 

APC 200 Rev. 8/89 

PAGE 1 OF 

Printed an RecJCled Paper 
~ . 'm.' 

!: 

. "' .. tx' 

,-, 

• (/I~ :-:i. , .. 'n." 

o 

:Z' 

If' ' . ',.~~':, ":(; o . ",~, .:. ,I,>. 

" "m~r' Ir"· 

. t::1JI :. I .(-~ .. : , . "0: t . 

. . ...... 

• • I • of 

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(EXHIBIT 2) Page 4 

SCRUB AIR CHROME SEPARATORS 

3-ST AGE COMPOSITE MESH PAD SYSTEMS 

r-A -0.:----B !t 

< 

FAN 

6 In 

HORIZONT AL MODEL SCSH 

ScrubAir Chrome Separators are: 

• Guaranteed to SURPASS the MACT 

Standarp requirement of 0.015 mg/dscm. 

• Designed with a gradual step-down particle 

removal process which eliminates rapid 

plugging of pads. 

• Operated at 500 to 600 feet per minute. 

• Custom designed to fit the customers 

space requirements. 

• Available as rooftop or in-house mount. 

• Available in sizes from 1,000 to 30,000 

cfm. (Larger units can be provided, but 

multiple units are recommended for 

systems over 30,000 cfm.) 

Standard Features: 

= Fabricated from 1/2 inch thick Type I PVC 

= Clear sliding access doors 

=- Kimre composite mesh pads (removable 

through covers with screw on knobs) 

= Automatic wash down system 

= Removable spray headers (for wash down 

system) 

= Drain 

= Four (4) magnehelic gages to monitor air 

pressure differential across each pad and 

the overall system 

=- Control panel with: 

• Disconned 

• Blower starter 

• Meter to display overall system air 

pressure differential 

• Two variable seHing timers for control 

of wash down cycles 

=- Centrifugal blower with TEFC belt-driven 

motor 

=. Exhaust stack with emission test ports 

= Mounting base 

START-UP OF THE EQUIPMENT 1/13/97 

Replaces existing equipment 

.-
CFM 

1000 

2,000 

3000 

4000 

5,000 

6000 

8,000 

10000 

12.000 

14,000 

16-,000 

18,000 

201

000 

22000 

24,000 

26000 

28000 

30000 

(EXHIBIT 2B) Page 5 

START-UP DATE OF THE EQUIPMENT 1/13/97 

ScrubAir Chrome Separator Dimensions 

HORIZONTAL VERTICAL 

A B H~ W A B L W 

lin.) (in.) (in.) (in.) (in.) lin.) (in.} (in.) 

12 48 18 18 12 72 18 18 

12 48 25 25 12 72 25 25 

12 48 30 30 12 72 30 30 

18 48 36 36 18 72 36 36 -- 18 48 40 40 16 72 40 40 

24 48 44 44 24 72 44 44 

24 72 51 51 24 96 51 51 

30 72 57 57 30 96 57 57 

30 72 62 62 30 96 62 62 

36 72 67 67 36 96 67 67 

36 72 68 76 36 96 68 76 

36 72 68 88 36 96 68 88 

36 72 68 96 36 96 66 96 

36 72 68 104 36 96 68 104 

36 72 68 112 36 96 68 112 

48 72 68 119 36 96 68 119 

48 72 68 132 36 96 68 132 

48 72 68 146 36 96 68 146 
STATE OF ILLINOIS 

ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL 

2200 CHURCHILL ROAD 

SPRINGFIELD, ILLINOIS 62794-9276 

COMPLIANCE PROGRAM ArlO 

PROJECT COMPLETION SCHEDULE 

I This Agency is authorized to require this information under Illinois 

Revised Statutes. 1979. Chapter 111 1/2. Section 1039. Disclosure 

of this information is required under that Section. Failure to do so may 

prevent this form from being processed and could result in your 

application being denied. This form has been approved by the Forms 

Management Center. 

FOR AGENCY USE ONLY 

I. D. NO. 

PERMIT NO. 

NAME OF EQUIPMENT TO BE 

CONSTRUCTED OR MODIFIED CH ROME SEPARATOR (A) DATE 

la. flAME OF OWr~ER: 

GRAVURE PROCESS COMPANY 

lb. STREET ADDRESS OF OWNER: 

4179 W. Belmont Avenue 

le. CITY OF OWNER: 

Chicago 

ld. STATE OF OWNER: reo ZIP CODE: 

Illinois 60641-4685 

3a. NAME OF CORPORATE DIVISION OR PLANT: 

GRAVURE PROCESS COMPANY 

3e. CITY' OF EMISSION SOURCE: 13d. LOCATED WITHIN CITY 

Chi caao LIMITS X YES NO 

4. ALL CORRESPONDENC E TO: (flAME OF IND I V!DUAL) 

Davi d Pa rs i 11 

6. ADDRESS FOR CORRESPONDENCE: 

[:] OWNER ~ OPERATOR [:] ·EMISSION SOURCE 

Za. NAME OF OPERATOR: 

GRAVURE PROCESS COMPANY 

2b. STREET ADDRESS OF OPERATOR: 

4179 w. Be 1 mont Avenue 

~C. CITY OF OPERATOR: 

Ch i cago 

2d. STATE OF OPERATOR: I 2e. ZIP CODE: 

Illinois 60641-4685 

3b. STREET ADDRESS OF EMISSION SOURCE: 

4179 W .Be lmont Avenue 

3e. TOWNSHIP: I 3f. COUNTY: I 3g. ZIP CODE: 

Jefferson Cook 60641-468; 

TELEPHONE NUMBER FOR AGENCY TO CALL: 

773-777-5505 

7. THE UNDERSIGNED HEREBY CERTIFIES THAT THE STATEMENTS CONTAINED HEREIN ARE CORRECT AND CURRENT. BY AFFIXING HIS SIGNATURE 

HERETO HE FURTHER CERTIFIES THAT HE IS AUTHORIZED TO EXECUTE THIS DOCUMENT. 

BY ~sI~r,~AA"TmUR~E-------------------- DAtE 

Davi d Pa rs i 11 

TYPED OR PRINTED NAME OF SIGNER TYPED OR PRINTED NAME OF siGNER 

Vi ce-Presi dent TITLE OF SIGNER TITLE (IF srr. NER 

(A) THIS FORM IS TO PROVIDE THE AGENCY WITH GENERAL INFORMATION ABOUT THE COMPLIANCE PROGRAM. CLEARLY IDENTIFY THE GENERIC NAME 

OF ANY EQUIPMENT TO BE CONSTRUCTED OR MODIFIED PURSUANT TO THIS PLAN. 

(B) THIS MUST BE SIGNED IN ACCORDANCE WITH PCB REGS.. ILL ADM.COOE20I.243(bj. IF THE PERSON SIGNINr. 

THE COMPLIANCE PROGRAM AND'PROJECT COMPLETION SCHEDULE IS AUTHORIZED TO DO SO BY A RESOLUTION OF THE BOARD OF DIRECTORS, 

SUCH AUTHORIZATION' WILL USUALLY COMPLY WITH THE BEFORE-MENTIONED RULE. 
(EXHIBIT 2) Page 8 

SCRUBAIR· CHROME 'SEPARATORS 

3-ST AGE COMPOSITE MESH PAD SYSTEMS 

~A---~------B-------~---A--- I I ~t 

6 In 

f 

:: .... ,. a~ 

0"·"0 " 'I • ,I 

'l,. 1 ." l,."i 

. ". 'l,. 'I • . 't . '!.. 'I I" !.. .. . ,' I.J_~I , 

< 

FAIl 

HORIZONT AL MODEL SCSH 

ScrubAir Chrome Separators are: 

• Guaranteed to SURPASS the MACT 

5tandarQ requirement of 0.015 mg/dscm. 

• Designed with a gradual ste~down particle 

removal process which eliminates rapid 

plugging of pads. 

• Operated at 500 to 600 feet per minute. 

• Custom designed to fit the customers 

space requirements. 

• Avanable as rooftop or in-house mount. 

• Available in sizes from 1,000 to 30,000 

cfm. (larger units can be provided, but 

multiple units are recommended for 

systems over 30,000 cfm.) 

Standard Features: 

=> Fabricated from 112 inch thick Type I PVC 

=> Clear sliding access doors 

= Kimre composite mesh pads (removable 

through covers with screw on knobs) 

:::::> Automatic wash down system 

:::::> Removable spray headers (for wash down 

system) 

=> Drain 

::::> Four (4) magnehetic gages to monitor air 

pressure differential across each pad and 

the overall system 

:::::> Control panel with: 

• Disconnect 

• Blower starter 

• Meter to display overall system air 

pressure differential 

• Two variable seHing timers for control 

of wash down cycles 

= Centrifugal blower with TEFC belt~riven 

motor 

=- Exhaust stack with emission test ports 

= Mounting base 

START-UP OF THE EQUIPMENT 1/13/97 

'';' 
· .. 

CFM 

1 000 

2-,-000 

3,000 

4,000 

5,000 

6000 

8,000 

10000 

12000 

14,000 

16,000 

18,000 

2°1°00 

22,000 

24 LOOO 

26000 

28000 

30000 

(EXHI BIT 26) Page 9 

START-UP DATE OF THE EQUIPMENT 1/13/97 

ScrubAir Chrome Separator Dimensions 

HORIZONTAL VERTICAL 

A B H- W A B L W 

(in.) (in.) (in.) (in.) (in.) (in.) (in.) (in.) 

12 48 18 18 12 72 18 18 

12 48 25 25 12 72 25 25 

12 48 30 30 12 72 30 30 

18 48 36 36 18 72 36 36 ------'-----.- 18 48 40 40 16 72 40 40 

24 48 44 44 24 72 44 44 

24 72 51 51 24 96 51 51 

30 72 57 57 30 96 57 57 

30 72 62 62 30 96 62 62 

36 72 67 67 36 96 67 67 

36 72 68 76 36 96 68 76 

36 72 68 88 36 96 68 88 

36 72 68 96 36 96 66 96 

36 72 60 104 36 96 68 104 

36 72 68 112 36 96 68 112 

48 72 68 119 36 96 68 119 --_. 

48 72 68 132 36 96 68 132 

48 72 68 146 36 96 68 146 
ATTACHMENT 

SCRUB AIR CHROME SEP ARA TORS 

3-STAGE COMPOSITE MESH PAD SYSTEMS 

:-..-A --:----8 -----;.--A- I I !t 

< 

FAI 

6 in 

HORIZONT AL MODEL SCSH 

ScrubAir Chrome Separators are: Standard Features: 

• Guaranteed to SURPASS the MACT 

Standa~ requirement of 0,015 mg/dscm. 

· . Designed with a gradual step-down particle 

removal process which eliminates rapid 

plugging of pads. 

• Operated at 500 to 600 feet per minute. 

• Custom designed to fit the customers 

space requirements. 

• AvaUable as rooftop or in-house mount 

• Available in sizes from 1,000 to 30,000 

cfm. (larger units can be provided. but 

multiple unHs are recommended for 

systems over 30,000 cfm.) 

=- Fabricated from 112 inch thick Type I PVC 

=- Clear sliding access doors 

=- Kimre composite mesh pads (removable 

through covers with screw on knobs) 

=- Automatic wash down system 

=-

=-

=-

=-

=-

=-

-

Removable spray headers (for wash down 

system) 

Drain 

Four (4) magnehelic gages to monitor air 

pressure differential across each pad and 

the overall system 

Control panel with: 

• Disconnect 

• Blower starter 

• Meter to display overall system air 

pressure differential 

• Two variable setting timers for control 

of wash down cycles 

Centrifugal blower with TEFC belt-driven 

molor 

Exhaust stack with emission test ports 

Mounting base 

'-
STATE OF ILLINOIS 

ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL 

2200 CHURCHILL ROAD 

SPRINGFIELD, ILLINOIS 62794-9276 

APPLICATION FOR PERMITIAI 

o CONSTRUCT GJ OPERATE 

NAME OF EQUIPMENT TO BE 

CONSTRUCTED OR OPERATED _..;:C:.:.,:H...:..;R:,;;.O.:...,;;ME=--.,;S:;..,;E;;,,;.P....;,.A;.;,.RA:...;...;..T..;;,.O.;.;,R ____ (B) 

1a. NAME OF OWNER: P 

Gravure rocess Company 2a. NAME OF OPERATOR: Gravure Process Compan' 

1b STREET ADDRESS OF OWNER: 2b. STREET A~~RESS OF OPrRATOR: 

417q W. Belmont Avenue 79 W. Be mont Avenue 

1c. CITY OF OWNER: 2c. CITY OF OPERATOR: Ch i cago Chicaao 

1d. STATE OF OWNER: 11e. ZIP CODE: 2d. STATE OF OPERATOR: 12e• ZIP COOS: 

I II i no is 60641-4685 III j no i s 60641-46 5 

3a NAME OF CORPORATE DIVISION OR Pu\NT: 3b. \1f1f CDDRE~ OF rM~ION SOURCE: 

Gravure Process Company • e man venue 

3c. CITY OF EMISSION SOURCE: I 3d. LOCATED WITHIN CITY 38. TOWNSHIP: T 31. COUNTY: 13g· ZIP COeE: 

Ch i caan LIMITS: !DYES 0 NO Jefferson Cook 60641- 685 

4. ALL CORRESPq~~NCE 19:I(TITL~J1.ND/~ NAM1iOF ~NDIVIDUAL) 5. TEL77~~~7 ~~~~O~ FOR AGENCY TO CALL: Davi arsl - Ice resl en 

6. ADDRESS FOR CORRESPONDENCE: (CHECK ONLY ONE) 7. YOUR DESIGNATION FOR THIS APPLICATION:(C) 

DOWNER [XJ OPERATOR D EMISSION SOURCE SC S H 4000 ----------

8. THE UNDERSIGNED HEREBY MAKES APPLICATION FOR A PERMIT AND CERTIAES THAT THE STATEMENTS CONTAINED HEREIN ARE TRUE AND 

CORRECT. AND FURTHER CERTIFIES THAT AU PREVIOUSLY SUBMITTED INFORMATION REFERENCED IN THIS APPLICATION REMAINS TRUE. 

CORRECl' AND CURRENT. BY AFFIXING HIS SIGNATURE HERETO HE FURTHER CERTIFIES THAT HE IS AUTHORIZED TO EXECUTE THIS APPLICATION. 

DATE DATE 

:;::UD SIG':"TURE~ , ~ECE!VED 

BY / ,tW){)~/I SI TURE Da v I d Par s ill 

TYPED OR PRINTED NAME OF SIGNER . TY~: O.R. ~~~~ ~ItItIER \lj ce pres i dent _.. ~~~~~. OC&'UU" T.:::IT:::L-:::E:-:O:-:F:-:S:-:-:IG:-:-N~E~R-'-"~...L..>:::..:<..I'-=::.:..:...:"------------- ~ OF SIGNER 

(A) THIS FORM IS TO PROVIDE THE AGENCY WITH GENERAL INFORMATION ABOUT THE EClUIPMENT TO BE CONSTRUCTED OR OPERATED. THIS FORM 

MAY BE USED TO REClUEST A CONSTRUCTION PERMIT. AN OPERATING PERMIT. A CONSTRUCTION OR OPERATING PERMIT. 

(B) ENTER THE GENERIC NAME OF THE EQUIPMENT TO BE CONSTRUCTED OR OPERATED. THIS NAMe WILL APPEAR ON THE PERMIT WHICH MAY BE 

ISSUED PURSUANT TO THIS APPLICATION. THIS FORM MUST BE ACCOMPANIED BY OTHER APPLICABLE FORMS AND INFORMATION. 

C) PROVIDE A DESIGNATION IN ITEM 7 ABOVE WHICH YOU WOULD LIKE THE AGENCY TO USE FOR IDENTIFICATION OF YOUR EQUIPMENT. YOUR 

DESIGNATION WILL BE REFERENCED IN CORRESPONDENCE FROM THIS AGENCY RELATIVE TO THIS APPLICATION. YOUR DESIGNATION MUST NOT 

EXCEED TEN (to) CHARACTERS. 

(D) THIS APPLICATION MUST BE SIGNED IN ACCORDANCE WITH 35 IU. ADM. CODE 2Ot. t54 OR 2Ot. t59 WHICH STATES: "AU APPLICATIONS AND SUPPLEMENTS THERETO SHAU BE SIGNED BY THE OWNER AND OPERATOR OF THE EMISSION SOURCE OR AIR POLLUTION CONTROL EOUIPMENT. OR THEI 

AUTHORIZED AGENT. AND SHAU BE ACCOMPANIED BY EVIDENCE OF AUTHORITY TO SIGN THE APPLICATION." 

IF THE ONWER OR OPERATOR IS A CORPORATION. SUCH CORPORATION MUST HAVE ON FILE WITH THE AGENCY A CERTIFIED COPY OF A RESOLUTION OF THE CORPORATION'S BOARD OF DIRECTORS AUTHORIZING THE PERSONS SIGNING THIS APPLICATION TO CAUSE OR AlLON THE C0NSTRUCTION OR OPERATION OF THE EQUIPMENT TO BE COVERED BY THE PERMIT. 

IL &32-0238 

APC 200 Rev, 8/89 

PAGE 1 OF 

Printed on lec1Cled Paper 
9. DOES THIS APPUCATION CONTAIN A PLOT PLAN/MAP: (Exhibit 1) 

lIJ 'rES I=:J NO 

Ir A PLOT PLAN/MAP HAS PREVIOUSLY BEEN SUBMITTED, SPECIFY: 

AGENCYI.D.NUMBER ____ N/A____ APPLICATION NUMBER ___ N_/_A ________ _ 

IS THE APPROXIMATE SIZE OF APPUCANT'S PREMISE~ LESS THAN 1 ACRE? 

[i] YES c:::J NO: SPECIFY I 2S . 31 n AIR1£.. 

,,,7 t;H ft -.-I .. 

10. DOES THIS APPLICATION CONTAIN A PROCESS FLOW DIAGRAM(S) THAT ACCURATELY AND CLEARLY REPRESENTS CURRENT 

PRACTICE. 

G]YES C]NO (Exhib it 2) 

l1a WAS ANY EQUIPMENT, COVERED THIS APPUCATION, OWNED 

OR CONTRACTED FOR, BY THE APPLICANT PRIOR TO APRIL 14, 1972: 

llb. HAS ANY EQUIPMENT, COVERED BY THIS APPUCA 

TlON, NOTPREVIOUSLY RECEIVED AN OPERATING 

DYES WNO 

IF "YES· ATTACH AN ADDITIONAL SHEET, EXHIBIT A, THAT: 

(a) LISTS OR DESCRIBES THE EQUIPMENT 

(b) STATES WHETHER THE EQUIPMENT WAS IN COMPLIANCE 

WITH THE RULES AND REGULATIONS GOVERNING THE 

CONTROL OF AIR POLLUTION PRIOR.TO APRIL 4,1972 

PERMIT: 

[LIYES DNO 

IF "YES', ATTACH AN ADDITIONAL SHEET, EXHIBn&)THAT: 

(a) LISTS OR DESCRIBES THE EOUIPMENT 

(b) STATES WHETHER THE EQUIPMENT 

(I) IS ORIGINAL OR ADDITIONAL eOUIPMENT 

XX .(11) REPLACES EXISTING EOUIPMENT, OR 

(Ill) MODIFIES EXISTING EOUIPMENT 

(e) PROVIDES THE ANTICIPATED OR ACTUAL DATES OF 

THE COMMENCEMENT OF CONSTRUCTION AND THE 

START-UP OF THE EOUIPMENT I / I 3/97 

12. IF THIS APPLICATION INCORPORATES BY REFERENCE A PREVIOUSLY GRANTED PERMIT(S), HAS FORM APC-210, "DATA AND 

INFORMATION-INCORPORATION BY REFERENCE" BEEN COMPLETED. N/ A 

13. DOES THE STARTUP OF AN EMISSION SOURCE COVERED BY THIS APPUCATION PRODUCE AlR CONTAMINANT EMISSION IN 

EXCESS OF APPUCABLE STANDARDS: 

DYES /JJNO 

IF "YES,· HAS FORM APC-203, "OPERATION DURING STARTUp· BEEN COMPLETED FOR THIS SOURCE. 

L]YES C]NO ~ 

~. 

~ r-----------------------------------------------------------------------------------i :i: 14. DOES THIS APPUCATION REQUEST PERMISSION TO OPREATE AN EMISSION SOURCE DURING MALFUNCTIONS OR 

ffi BREAKDOWNS: 

Q. 

CJ 

z 

!.i 

a: 

w 

Q. 

c=J YES [i] NO 

IF "YES; HAS FORM APC-204, "OPERATION DURING MALFUNCTION AND BREAKDOWN· BEEN COMPLETED FOR THIS SOURCE 

C]YES C]NO 

~ 1-1

-

5

-. ---IS--A-N-E-M-IS-S-IO-N--SO-U-R-C-E-C-O-V-E-R-E-D-B-Y-T-H-IS--A-PP-L-IC-A-T-IO-N--SU-BJ--E-C-T-~-O-A-F-U-T-U-R-E-C-O-M-P-LI-A-N-C-E-D-AT-E-:-------------f f2 

z 

o 

!.i 

o 

::J 

Q. 

Q. 

< 

[x::J YES c::J NO 

IF "YES," HAS FORM APC-202, ·COMPUANCE PROGRAM & PROJECT COMPLETION SCHEDULE; BEEN COMPLETED FOR THIS 

SOURCE: 

[IJYES C]NO Attached Form APC-202 

16. DOES THE FACIUTY COVERED BY THIS APPLICATION REQUIRE AN EPISODE ACTION PLAN (REFER TO GUIDEUNES FOR 

EPISODE ACTION PLANS): 

C]VES [!]NO 

17. UST AND IDENTIFY ALL FORMS, EXHIBITS, AND OTHER INFORMATION SUBMITTED AS PART OF THIS APPLICATION. INCLUDE THE 

PAGE NUMBERS OF EACH ITEM (ATTACH ADDITIONAL SHEETS IF NECESSARY): 

Question 9. (Exhibit 1) Plot Plan/Map Page.#3 

II 10. (Exhibi t 2) Process Flow Diagram Page #4 

I. 11b.(Exhibit 28) ScrubAir Chrome Separator Dimensions 

II 15. (Form APC-202) (Page 85) 

with 2 attachments (Pages 8 & 9) 

IL U2~238 

APe 200 Rev. 8/89 

& (Exhibit 2)Process Flow 

Diagram (Pg.lt) 

TOTAL NUMBER OF PAGES _..;;.9 __ 

PAGE 20F 2 
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, . ; •• '. C)....;=:ST~~i'·i,. '-!1<aN1' ••..• 'f. -.t.... :. ... ,~ 

'" "".. .' CITY M,H. ' 

......... ,. .. 

GAS VAI.VE " HO'tTH 

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(EXHIBIT 2) Page 4 

SCRUBAIR CHROME SEPARATORS 

3-ST AGE COMPOSITE MESH PAD SYSTEMS 

r--A--~-----B------~--A~ 

G'p 

0 .. 1 ... I ... '\ 

1 0 1 ... 1 ..... , 1 'I 

.... '1 1 "'1 ..... 'I D 1'1 ." 1 '\ ... 1 ." 1 ... .. 1 

!J_:L! 

!t 

< 

HORIZONT AL MODEL SCSH 

FAN 

START-UP OF THE EQUI PMENT 1/13/97 

Replaces existing equipment 

ScrubAir Chrome Seearators are: Standard Features: 

=> Fabricated from 112 inch thick Type I PVC 

• Guaranteed to SURPASS the MACT => Clear sliding access doors 

Standard requirement of 0.015 mg/dscm. =- Kimre composite mesh pads (removable 

through covers with screw on knobs) 

• Designed with a gradual step-down particle => Automatic wash down system 

removal process which eliminates rapid =- Removable spray headers (for wash down 

plugging of pads. system) 

=> Drain 

• Operated at 500 to 600 feet per minute. => Four (4) magneheJic gages to monitor air 

pressure differential across each pad and 

• Custom designed to fit the customers the overall system 

space requirements. => Control panel with: 

• Disconnect 

• Available as rooftop or in-house mount. • Blower starter 

• Meter to display overall system air 

• Available in sizes from 1,000 to 30,000 pressure differential 

cfm. (Larger units can be provided, but • Two variable setting timers for control 

multiple units are recommended for of wash down cycles 

systems over 30,000 cfm.) =- Centrifugal blower with TEFC belt-driven 

motor 

=. Exhaust stack with emission test ports 

- Mounting base 

'-
CFM 

1,000 

2000 

3,000 

4,000 

5000 

6000 

8000 

10000 

12,000 

14000 

16000 

18000 

2°1°00 

22000 

24000 

26000 

28000 

30000 

(EXHIBIT 2B) Page 5 

START-UP DATE OF THE EQUIPMENT 1/13/97 

ScrubAir Chrome Separator Dimensions 

HORIZONTAL VERTICAL 

A 8 H- W A 8 L W 

(in.) (in.) (in.) (in.) (in.) (in.) .(in.) (in. >-

12 48 18 18 12 72 18 18 

12 48 25 25 12 72 25 25 

12 48 30 30 12 72 30 30 

18 48 36 36 18 72 36 36 

-- 18 48 40 40 18 72 40 40 

24 48 44 44 24 72 44 44 

24 72 51 51 24 96 51 51 

30 72 57 57 30 96 57 57 

30 72 62 62 30 96 62 62 

36 72 67 67 36 96 67 67 

36 72 68 76 36 96 68 76 

36 72 68 88 36 96 68 88 

36 72 68 96 36 96 68 96 

36 72 60 104 36 96 68 104 

36 72 68 112 36 96 68 112 

48 72 68 119 36 96 68 119 

48 72 68 132 36 96 68 132 

48 72 68 146 36 96 68 146 
STATE OF ILUNOIS 

ENVIRONMENTAL PROTECTION AGENCY 

DIVISION OF AIR POLLUTION CONTROL 

2200 CHURCHILL ROAD 

SPRINGAELD, ILUNOIS 62794·9276 

I This Agencv is authorized to require this information under Illinois 

Revised Statutes. 1979. Chapter 111 1/2. Section 1039, Disclosure 

of this information is required under that Section. Failure to do so mav prevent this form from being processed and could result in VOllr 

application bemg denied. This form has been approved by tho Forms 

Management Conter. 

NAME OF EQUIPMENT TO BE 

CONSTRUCTED OR MODIFIED 

lao IlAME OF OWNER: 

COMPLIANCE PROGRAM AIID 

PROJECT COMPLETION SCHEDULE 

CH R9ME SEPARATOR 

Za. 

FOR AGENCY USE ONLY 

I. D. NO. 

PERMIT NO. 

(A) DATE 

NAME OF OPERATOR: 

GRAVURE PROCESS COMPANY GRAVURE PROCESS COMPANY 

lb. STREET ADDRESS OF OWNER: 2b. STREET ADDRESS OF OPERATOR: 

4179 W. Be lmont Avenue 4179 W. Belroont Avenue 

le. CITY OF OWNER: ~e. CITY OF OPERATOR: 

Chi cago Ch i cago 

ld. STATE OF OWNER: Ile. ZIP CODE: 2d. STATE OF OPERATOR: I 2e. ZIP CODE: 

111 i no is 60641-4685 111inois 60641-4685 

3a. NA~E OF CORPORATE DIVISION OR PLANT: Jb. STREET ADDRESS OF EMISSION SOURCE: 

GRAVURE PROCESS COMPANY __ -+ ______ "T4~1!....L..t.-"W~. B~e:...!.l!!!:roo~n!..!t:.....p.~~~~-__1 

3e. CITY' Of EMISSION SOURCE: 3e. 

Ch' 

4. ALL CORRESPONDENCE TO: (!lAME OF INDIVIDUAL) 

Davi d Pa rs i 11 

6. ADDRESS FOR CORRESPONDENCE: 

DOWNER IXl OPERATOR 

Je 

I 5. TELEPHOIIE NUMBER FOR AGENCY TO CALL: 

773-777-5505 

DEMISSION SOURCE 

7. THE UNDERSIGNED HEREBY CERTIFIES THAT THE STATEMENTS CONTAINED HEREIN ARE CORRECT AND CURRENT. BY AFFIXING HIS SIGNATURE 

HERETO HE FURTHER CERTIFIES THAT HE IS AUTHORIZED TO EXECUTE THIS DOCUMENT. 

Davi d Parsi 11 

TYPED OR PRINTED NAME OF SiGNER 

Vi ce-P res i dent tITLE OF SiGNER 

'1- 3 -'11 

DATE BY ~sl~r,mAA~TmOR~E-------------------- DATE 

TYPED OR PRINTED NAME OF slr.NER 

tITLE (iF SHiNER 

(A) THIS FORM IS TO PROVIDE THE AGENCY WITH GENERAL INFORMATION ABOUT THE COMPLIANCE PROGRAM. CLEARLY IDENTIFY THE GENERIC NAMF. 

OF ANY EQUIPMENT TO BE CONSTRUCTED OR MODIFIED PURSUANT Tn THIS PLAN. 

(B) THIS MUST BE SIGNED IN ACCORDANCE WITH PCB REGS.. Iu.. AD"'- CODE 201.243(b). IF THE PERSON SIGNI~ 

THE COMPLIANCE PROGRAM AND'PROJECT COMPLETIOU SCHEDULE IS AUTHORIZED TO 00 SO BY A RESOLUTION OF THE BOARD OF DIRECTORS, 

SUCH AUTHORIZATION' WILL USUALLY COMPLY WITH THE BEFORE-MENTIONED RULE. 

IL 532-02l!L .. PAGE 1 OF 2 
GENERAL INFORMATION 

8. THE APPLICANT MUST SUBMIT A PROCESS flOW OIAGRAM DEPICTING ALL RELATED EMISSION SOURCES AND ALL RELATED AIR POLLUTION CONTROL 

EQUIPMENT. THE DIAGRAM SHALL INCLUDE LABELS FOR EACH SOURCE AND EACH ITEM OF POLLUTION CONTROL EQUIPMENT, AND SHALL SET 

FORTH MAXIMUM flOW RATES FOR (1) ALL RELATED PROCESSING EQUIPMENT, (2) ALL RELATED AIR POLLUTION CONTROL EQUIPMENT, (3) ALL 

RELATED EMISSION SOURCES AND (4) ALL RELATED STACKS OR VENTS. IF A PROCESS FLOW DIAGRAM HAS BEEN SUBMITTED HITH A PREVIOUS 

APPLICATIo/j, THE APPLICANT MUST REFERENCE SUCH APPLICATION: 

PERMIT NO.: _ N/A_ 1.0. NO.: ~/A _ 

Process Flow Diaoram (Exhibit 2) Maximum Flow Rates (Exhibit 28\ 

9. THE APPLICANT SHALL SUBMIT A OETAILED DESCRIPTION OF THE EQUIPMENT HE PROPOSES TO CONSTRUCT TO COMPLY WITH THE ENVIRONMENTAL 

PROTECTION ACT AND APPLICABLE REGULATIONS. THIS DESCRIPTION SHALL INCLUDE THE FOLLOWING: THE TYPE OF PROPOSED AIR POLLUTION 

CONTROL EQUIPMENT OR PROPOSED AIR POLLUTION CONTROL TECHNIQUE WHICH HAS BEEN CHOSEN TO ACHIEVE COMPLIANCE: THE COST, AVAILABILITY, 

AND TECHNICAl REASONABLENESS OF THE PROPOSED AIR POLLUTION CONTROL EQUIPMENT OR PROPOSED AIR POLLUTION CONTROL TECHNIQUE, INCLUDING 

OETAILED COST ANALYSES AND COPIES OF ENGINEERING REPORTS OR STUDIES SUFFICIENT TO PROVE TO THE AGENCY THAT THIS OPERATION WILL BE 

IN COMPLIANCE WITH THE ACT ANO APPLICABLE REGUlATIONS. THIS EQUIPMENT SHALL BE CLEARLY LABELED ON THE PROCESS flOW DIAGRAM. 

10. COMPLETE ALL OF COLUM~S A AND B. COMPLETE COLUMN C AS APPLICABLE. 

a. STATE DATE THE APPLICANT WILL ENTER INTO A BINDING AGREEMENT 

TO MAKE NECESSARY PURCHASES OR MODIFICATIONS. 

b. STATE DATE THE APPLICANT WILL APPLY FOR A CONSTRUCTION PERMIT 

FOR THE P~POSEO EQUIPMENT OR MODIFICATION OF EQUIPMENT. 

c. STATE DATE THIS ITEM OF EQUIPMENT WILL BE DELIVERED (IF PRESENT 

EQUIPMENT IS TO BE MODIFIED, STATE DATE SUCH MODIFICATION SHAlL 

BEGIN) TO THE APPLICANT'S FACILITY. 

d. STATE DATE CONSTRUCTION OR MODIFICATION OF EQUIPMENT WILL BE 

COMPLETED. 

e. STATE DATE APPLICANT WILL TEST EQUIPMENT TO DEMONSTRATE COHPLIANCE WITH THE ENVIRONMENTAL PROTECTION ACT AND SUBSTANTIVE 

REGULATIONS PROMULGATED THEREUNDER. 

f. STATE DATE EQUIPMENT WILL BE FULLY OPERATIONAL; 

A 

EXPECTED DATE 

ACTIVITY WILL 

BE COMPLETED 

N/A 

6/11/97 

B 

LATEST DATE 

ACT! VITY WILL 

BE COMPLETED* 

N/A 

C 

ACTUAl DATE 

ACTIVITY WAS 

Ca-IPLETED 

10/29/96 

N/A 

1/13/97 

1/13/97 

1/13/97 

NOTE: THE TIME BETWEEN THE SUBMISSION OF THIS FORM AND THE INITIAL EVENT LISTED IN ITEM 10 SHALL NOT EXCEED 6 MONTHS. THE TIME 

BETWEEN ANY TWO CONSECUTIVE EVENTS LISTED IN ITEM 10 SHALL NOT EXCEED 6 MONTHS. 

*THE FINAL COMPLIANCE DATE SHAlL BE fiO LATER THAN THE APPLICABLE DATE SET FORTH IN ILL ADM. CODE. 

11. A PROJECT COMPLETION REPORT, APC-271, MUST BE SUBMITTED TO THE AGENCY FOR EACH INTERIM AND FINAL COMPLIANCE DATE LISTED IN 

COLUMN B. SUCH PROJECT COMPLETION REPORT MUST BE RECEIVED BY THE AGENCY NO LATER THAN 30 DAYS AFTER THE APPLICABLE INTERIM 

OR FINAL COMPLIANCE DATE. 

APC-202 PAGE 2 OF 2 
(EXHIBIT 2) Page 8 

SCRUBAIR· CHROME 'SEPARATORS 

3-S1 AGE COMPOSITE MESH PAD SYSTEMS 

~A 

I 8 

G ::'" .11 0"'10 " "i · , . H lC VI' ~ .... 1 

· " 

~ ... "i 

· " ... "i 

o • '. 

~J 

~J 

6 in ,.J_.:!...! 

I 

HORIZONTAL 

ScrubAir Chrome Separators are: 

• Guaranteed to SURPASS the MACT 

Standa~ requirement of 0.015 mg/dscm. 

• Designed with a gradual steJHIown particle 

removal process which eliminates rapid 

plugging of pads. 

• Operated at 500 to 600 feet per minute. 

• Custom designed to fit the customers 

space requirements. 

• Available as rooftop or in-house mount. 

• Available in sizes from 1,000 to 30,000 

cfm. (larger units can be provided, but 

muHiple units are recommended for 

systems over 30,000 cfm.) 

A- !t I 

< 

HI 

MODEL SCSH 

Standard Features: 

:::::> Fabricated from 1/2 inch thick Type I PVC 

:::::> Clear sliding access doors 

=- Kimre composite mesh pads (removable 

through covers with screw on knobs) 

:::::> Automatic wash down system 

=- Removable spray headers (for wash down 

system) 

:::::> Drain 

:::::> Four (4) magnehelic gages to monitor air 

pressure differential across each pad and 

the overall system 

:::::> Control panel with: 

• Disconned 

• Blower starter 

• Meter to display overall system air 

pressure differential 

• Two variable setting timers for control 

of wash down cycles 

=- Centrifugal blower with TEFC beH-driven 

motor 

:::::> Exhaust stack with emission test ports 

= Mounting base 

START-UP OF THE EQUIPMENT 1/13/97 

'-
CFM 

1 000 

2000 

3000 

4000 

5000 

6000 

8.000 

10000 

12000 

14,000 

16000 

18.000 

201°00 

22,000 

24000 

26000 

28000 

30000 

(EXHI BIT 2B) Page 9 

START-UP DATE OF THE EQUIPMENT 1/13/97 

ScrubAir Chrome Separator Dimensions 

HORIZONTAL VERTICAL 

A B H. - W A B L W 

~(in-l _(in.) (in.) (in.) (in.) (in·l Jin.> (in.) 

12 48 18 18 12 72 18 18 

12 48 25 25 12 72 25 25 

12 48 30 30 12 72 30 30 

18 48 36 36 18 72 36 36 ---_.------- 18 48 40 40 18 72 40 40 

24 48 44 44 24 72 44 44 

24 72 51 51 24 96 51 51 

30 72 57 57 30 96 57 57 

30 72 62 62 30 96 62 62 

36 72 67 67 36 96 67 67 

36 72 68 76 36 96 68 76 

36 72 68 88 36 96 68 88 

36 72 68 96 36 96 68 96 

36 72 68 104 36 96 68 104 

36 72 68 112 36 96 68 112 - 48 72 68 119 36 96 68 119 

48 72 68 132 --36 96 68 132 

48 72 68 146 36 96 68 146 
STATE OF ILLINOIS 

ENVIRONMENTAL PROTECTION AGE NCY 

DIVISION OF AIR POLLUTION CONTROL 

2200 CHURCHILL ROAD 

SPRINGFIELD. ILLINOIS 62706 

"DATA AND INFORMATION 

AIR POLLUTION CONTROL EQUIPMENT 

T ""t "'i.n~y ., , ... ho .. ,e" 10 "QV'" 

,,,,, ."'0' .... ,.0" ,,"de '"''''0'' At"."., 

Su,,,,,,. 1919" Ch'IDU' lit"'. 1'11;"0" 

'Ol9. O."h:." .. , of .h" ."'0 ..... 1.0,. 

"'I'q" .•• d und,' '''t' .tCtIO". '4Ih"., 

to do u. mey pt .... ", ,",. '0'''' h .. ", 

bf'"9 p,oc.,ud ,"d (ould ,,,,,I, .A 

yo,,' .prhc:.t1on bt.ne den ltd. ''''I 

In.," IIf" been .pprowed hy , .... , cum, 

M ", .. ,tm en' C ,,,,.' 

"THIS INFORMATION FORM IS FOR AN INDIVIDUAL UNIT OF AIR POLLUTION CONTROL EQUIPMENT OR AN AIR POLLUTION CONTROL SYSTEM. 

I. NAME OF OWNER: 2. NAME OF CORPORATE DIVISION OR PLANT (IF DIFFERENT FROM 

GRAVURE PROCESS COMPANY OWNEF): 

3. STREET ADDRESS OF CONTROL EQUIPMENT: 4. CITY OF CONTROL EQUIPMENT: 

4179 W. Belmont Avenue Chi caao 

5. NAME OF CONTROL EQUIPMENT OR CONTROL SYSTEM: 

CHROME SEPARATOR 

INS TRUC liONS 

I. COMPLETE THE ABOVE IDENTIFICATION. 

2. COMPLETE THE APPROPRIATE SECTION FOR THE UNIT OF CONTROL EQUIPMENT. OR THE APPROPRIATE SECTIONS FOR THE CQNTROL 

SYSTEM. BE CERTAIN THAT THE ARRANGEMENT OF VARIOUS UNITS IN A CONTROL SY~nM I~ MAL>E CLEAK IN THt PKOCt~S flOW IJIAGRAM. 

3. COMPLETE PAGE 6 OF THIS FORM. EMISSION INFORMATION AND EXHAUST POINT INFORMATION. 

4. EFFICIENCY VALUES SHOULD BE SUPPORTED WITH A DETAILED EXPLANATION OF THE METHOD OF CALCULATION. THE MANNER OF 

ESTIMATION. OR THE SOURCE OF INFORMATION. REFERENCE TO THIS FORM ANY RELEVANT INFORMATION OR EXPLANATION INCLUDED 

IN THIS PERMIT APPLICATION. 

S. EFFICIENCY VALUES AND CERTAIN OTHER ITEMS OF INFORMATION ARE TO BE GIVEN FOR AVERAGE AND MAXIMUM OPERATION OF THE 

SOURCE EQUIPMENT. FOR EXAMPLE. "MAXIMUM EFFICIENCY" IS THE EFFICIENCY OF THE CONTROL EQUIPMENT WHEN THE SOURCE IS 

AT MAXIMUM OPERATION, AND "AVERAGE FLOW RATE" IS THE FLOW RATE INTO THE CONTROL EQUIPMENT WHEN THE SOURCE IS AT 

AVERAGE OPERATION. 

6. FOR GENERAL INFORMATION REFER TO "GENERAL INSTRUCTIONS FOR PERMIT APPLICATIONS", APC-20\. 

DEFINITIONS 

AVERAGE - THE VALUE THAT SUMMARIZES OR REPRESENTS THE GENERAL CONDITION OF THE EMISSION SOURCE OR THE GENERAL STATl: OF 

PRODUCTION OF THE EMISSION SOURCE. mCIFICALLY: 

AVERAGE OPERATION - OPERATION TYPICAL OF THE PRECEDING TWELVE MONTH PERIOD. AS REPRESENTED BY AVERAGE OPERATING TIME AND 

AVERAGE RATES. 

MAXIMUM - THE GREATEST VALUE ATTAINABLE OR ATTAINED FROM TH[ [MISSION SOURCI. OR TilE PERIOD or CREATEST OR UTMOST PROl,UCTlON OF THE EMISSION SOURCE. SPECIFICALL Y: 

MAXIMUM OPERATION - THE GREATEST EXPECTED OPERATION. AS REPRESENTED BY MAXIMUM OPERATING TIME AND MAXIMUM RAllS. 

IL 532-0260 

APe 2bO keVl~e~ !2/!~/7ij PAGE I OF 6 
ADSORPTION UNIT N/A 

1. FLOW DIAGRAM DESIGNATlON(S) OF ADSORPTION UNIT: 

2. MANUFACTURER: J. MODEL NAME AND NUMBER: 

4. ADSORBENT: 

0 ACTIVATED CHARCOAL: TYPE o OTHER: SPECIFY 

5. ADSORBA TE(S): 

6. NUMBER OF 1I[o~ PER UNIT: 7. WEIGHT (IF ADSORBENT PFR BED: 

LB 

B. DIMENSIONS OF BED: 

THICKNESS IN, SURFACE AREA SQUARE IN 

9. INLET GAS TEMPERATURE: 10. PRESSURE DROP ACROSS UNIT: 

of INCH H20 GAUGE 

11. TYPE OF REGENERATION: 

o REPLACEME NT o STEAM o OTHER: SPECIFY 

12. METHOD OF REGENERATION: 

0 AL TERNA TE USE OF ENTIRE UNITS 0 AL TERNA T[ USC OF BCDS IN A SINGl E UNIT 

0 SOURCE SHUT DOWN o OTHER: DESCRIBE 

AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 

13. TIME ON LINE BEFORE REGENERATION: 15. TIME ON LINE BEFORE REGENERATION: 

MIN/BED MIN/BED 

14. EFFICIENCY OF ADSORBER (SEE INSTRUCTION 4): 16. EFFICIENC', OF ADSORBER (SEE INSTRUCTION 4): 

0/0 ". '. 

AFTERBURNER N/A 

1. FLOW DIAGRAM DESIGNATlON(S) OF AFTERBURNER: 

2. MANUFACTURER: 3. MODEL NAME AND NUMBER: 

- 4. COMBUSTION c'IAMB[R IJIMENSIONS: 

LENGTH IN, CROSS-SECTIONAL AR[A SaUARE IN, 

5. INLET GAS TEMPERATURE: 7. FUEL: 

of 0 GAS 0 OIL: SULFUR WT% 

6. OPERATING TEMPERATURE OF COMBUSTION CHAMBER: B. BURNERS PER AFTERBURNER: 

of I" BTUlHR EACH 

9. CAT AL YST USE D: 

0 NO 0 YES: DESCRIBE CATALYST 

10. HEAT EXCHANGER USED: 

0 NO 0 YF.S DESCRIBE HEAT EXCHANGER 

AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 

11. GAS FLOW RATE: 13. GAS FLOW RATE: 

SCFM SCFM 

12. EFFICIENCY OF AFTERBURNER(SEE INSTRUCTION 4): 14. EFFICIENCY OF AFTERBURNER(SEE INSTRUCTION 4): 

0/0 0' ,0 

PAGE 2 OF 6 
CYCLONE N/A 

I. FLOW DIAGRAM DESIGNATlON(S) OF CYCLONE: 

2. MANUFACTURER: 3. MODEL: 

4. TYPE OF CYCLONE: 5. NUMBER OF CYCLONES IN EACH MULTIPlE CYCLONE: 

o SIMPLE 0 MULTIPlE 

6. DIMENSION THE APPROPRIATE SKETCH (IN I ..... CHES) OR PROVIDE A DRAWING WITH EaUIVALENT INFORMATION: 

TANGENTIAL INLET CYCLONE 

GAS OUT 

+ 

SECTION 

PLAN 

-

A V ERAGE OPERATION OF SOURCE 

7. GAS FLOW RATE: 

8. EFFICIENCY OF CYCLONE(SEE INSTRUCTION 4): 

IL 532-02(;0 

APe 260 

T 

I 

AXIAL INLET CYClONE 

(INDIVIDUAL CYClONE OF MULTIPLE CYCLONE) 

I, 

I 

GAS OUT 

+ t 

GAS IN GAS IN VANE ANGLE 

DEGREES 

--1_1 

1 

-I 

SECTION 

NOT TO SCALE 

MAXIMUM OPERATION OF SOURCE 

9. GA~ FLOW RATE: 

SCFM SCFM 

10. EFFICIENCY OF CYCLONE (SEE INSTRUCTION 4): 

PAGE 3 OF 6 
CONDENSER N/A 

1. FLOW DIAGRAM DESIGNATlON(S) OF CONDENSER: 

2. MANUFACTURER: I 3. MODEL NAME AND NUMBER: 

1

4

• 

HtA T EXCHANGE ARtA: 

FT' 

AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 

5. COOLANT FLOW RATE PER CONDENSER: 10. COOLANT FLOW RATE PER CONDENSER: 

WATER GPM AIR SCFM WATER GPM AIR SCFM 

OTHER: TYPE ,FLOW RATE OTHER: TYPE , FLOW RATE 

6. GAS FLOW RATE: 11. GAS FLOW RATE: 

SCFM SCFM 

7. COOLANT TEMPERATURE: 1 8

• GAS TEMPERATURE: 12. COOLANT TEMPERATURE: ~ 13. GAS TEMPERATURE: 

INLET of OUTLET OF INLET of OUTLET of INLET of OUTLET of INLET of OUTLET of 

9. EFFICIENCY OF CONDENSER (SEE INSTRUCTION 41: 14. EFFICIENCY OF CONDENSER (SEE INSTRUCTION 4\: 

~~ 'Yo 

"ELECTRICAL PRECIPITATOR N/A 

1. FLOW DIAGRAM DESIGNATION OF ELECTRICAL PRECIPITATOR: 

2. MANUFACTURER: 3. MODEL NAME AND NUMBER: 

4. COLLECTING ELECTRODE AREA PER CONTROL DEVICE: 

FT2 

AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 

5. GAS FLOW RATE: 7. GAS FLOW RATE: 

SCFM SCFM 

6. EFFICIENCY OF ELECTRICAL PREClPlTATOR(SEE INSTRUCTION 4): 8. EFFICIENCY OF ELECTRICAL PRECIPITATOR (SEE INSTRUCTION 41: 

% 

, SUBMIT THE MANUFACTURER'S SPECIFICATIONS FOR THE ELECTRICAL PRECIPITATOR. REFERENCE THE INFORMATION TO THIS FORM • 

• ELECTRICAL PRECIPITATORS VARY GREATL Y IN THEIR DESIGN AND IN THEIR COMPLEXITY. THE ITEMS IN THIS SECTION PROVIDE A MINIMUM 

AMOUNT OF INFORMATION. THE APPLICANT MUST, HOWEVER, SUBMIT WITH THIS APPLICATION THE MANUFACTURER'S SPECIFICATIONS, 

INCLUDING ANY DRAWINGS. TECHNICAL DOCUMENTS,ETC. IF THE INFORMATION PROVIDED BY THE MANUFACTURER'S SPECIFICATIONS 

IS INSUFFICIENT FOR FULL AND ACCURATE ANALYSIS, THE AGENCY WILL REOUEST SPECIFIC ADDITIONAL INFORMATION. 

FILTER UNIT NjA 

I. FLOW DIAGRAM DESIGNATlON(S) OF FILTER UNIT: 

2. MANUFACTURER: J. MODEL NAME AND NUMBER: 

4. FILTERING MATERIAL: 5. FILTERING AREA: 

6. CLEANING METHOD: 

o SHAKER o REVERSE AIR o PULSE AIR o PULSE JET 0 OTHER: SPECIFY 

7. GAS COOLING METHOD: 0 DUCTWORK: LENGTH 

0 flLEED-IN AIR 0 WATER SPRAY o OTHER: 

AVERAGE OPERATION OF SOURCE 

<l. GAS FLOW RAll (FROM SOURC[I: 

y. GAS COOLltlC flOVi IU.Tl· 

BLEED-IN AIR SCFM, WATER SPRAY 

10. INUT GAS CONDITION: 

TEMPERA TURE of DEWPOINT of 

II. EFFICIENCY OF Fll TER UNIT(SEE INSTRUCTION 1.1: 

!L 532-0260 

APe 260 

._--

FT.. DIAM IN. 

SPECIFY 

MAXIMUM OPERATION OF SOUIICE 

!:l. GAS rLOW RAJ[ (FROM SOIJIICfl: 

SCFM 

1:l. (".AS COOI.ING FLOW RATE: 

GPM BLEED-IN AIR SCFM, WATER SPRAY 

14. INLET GAS CONDITION 

TEMPERATURE of DEWPOINT 

15. EFFICIENCY OF FILTER UNITlSH INSTRUCTION 41: 

% 

SCFM 

GPM 

of 

% 

PAGE 4 OF 6 

0/0 
SCRUBBER N/A 

l. FLOW DIAGRAM DESIGNATlON(S) OF SCRUBBER: 

2. MANUFACTURER: J. MODEL NAME AND NUM8EII, 

4. TYPE OF SCRUBBER: 

0 HIGH ENERGY: GAS STREAM PRESSURE DROP INCH H2O 

0 PACKED: PACKING TYPE , PACKING SIZE , PACKED HEIGHT IN. 

0 SPRAY: NUMBER OF NOZZLES , NOZZLE PRESSURE PSIG 

0 OTHER: SPECIFY ATTACH DESCRIPTION AND SKETCH WITH DIMENSIONS 

S. TYPE OF flOW: 

0 COCURRENT 0 COUNTERaJRRENT 0 CROSSFlOW 

6. SCRUBBER GEOMETRY: 

LENGTH IN DIRECTION OF GAS FLOW IN., CROSS-SECTIONAL AREA SQUARE IN. 

7. CHEMICAL COMPOSITION OF SCRUBBANT: 

AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 

B. SCRUBBANT FLOW RATE: 12. SCRUBBANT FLOW RATE: 

GPM GPM 

9. GAS FLOW RATE: 13. GAS FLOW RATE: 

SCFM SCFM 

10. INLET GAS TEMPERATURE: 14. INLET GAS TEMPERATURE: 

OF OF 

II. EFFICIENCY OF SCRUBBER (SEE INSTRUCTION 4): 15. EFFICIENCY OF SCRUB8ER(SEE INSTRUCTION 4): 

% PARTICUL ATE 'Yo GASEOUS % PARTICULATE % GASEOUS 

OTHER TYPE OF CONTROL EQUIPMENT • 

I. flOW DIAGRAM DESIGNATJON(S) OF "OTHER TVPE" OF CONTROL EQUIPMENT: 

See Attached 

2. GENERIC NAME OF "OTHER" EQUIPMENT: I 3. MAI'IUFACTURER: l,.l 4. MODEL NAME AND NUMBER: 

Chrome Separator Scrub Air Vent Svstems I . S CSH 4000 CI='M 

5. DESCRIPTION AND SKETCH, WITH DIMENSIONS AND FLOW RATES, OF "OTHER" EQUIPMENT: 

See attached for SCSH 4000 CFM System with ~erlodic rinse 

AVERAGE OPERATION OF SOURCE MAXIMUM OPERATION OF SOURCE 

6. FLOW RATES: 8. fLOW RATES: 

ee[ ied i c GPM ~ 4nnn SCFM PP I" i nd i r: GPM ~ l.nnn SCFM 

7. EFFICIENCY Of "OTHER" EQUIPMENT (SEE INSTRUCTION 4): 9. EFFICIENCY OF "OTHER" EQUIPMENT(SEE INSTRUCTION 41: 

11. ::. 32-02()O 

APC 260 

qq R % qq 8°., 

PAGE 5 OF 6 
EMISSION INFORMATION 

1. NUMBER OF IDENTICAL CONTROL UNITS OR CONTROL SYSTEMS (DESCRIBE AS REQUIRED): 

I 

AVERAGE OPERATION OF SOURCE 

r-C~TA- -;: T r- CONCENTRATiONOR EMISSION RATETeR iDeNTIcAL - METHOD USED TO DETERMINEcONCENTRATiON -

N MIN N CONTROL UNIT OR CONTROL SYSTEM OR EMISSION RATE 

PARTlCUlA TE 2 ... b. c. 

MATTER GR/SCF lB/HR 

CARBON 30. PPM b. c. 

MONOXIDE (VOL) LB/HR 

NITROGEN 40. PPM b. c. 

OXIDES _ (VOL) lB/HR .. 

ORGANIC Sa. PPM b. c. 

MATERIAL (VOL) LB/HR 

SULFUR 60. PPM b. c. 

DIOXIDE (VOL) lB/HR 

OTHER 7a. JlPM- b. c. 

(SPECIFY) Chrominum (UOL) ~o.o 15 mgt dSG~/if1(' TEST 

MAXIMUM OPERATION OF SOURCE 

- - - - r-- CONCENTRATION OR Et..ISSION UrETeR IDENTlCAl- - -- MeTHOD USED TO DETERMiNECONcENTRATlON - -

-

CONTAMINANT CONTROL UNIT OR CONTROL SYSTEM OR EMISSION RATE 

PARTlCUlA TE 8a. b. c. MATTER GR/SCF LB/HR 

CARBON 9a. PPM b. c. 

MONOXIDE (VOL) lB/HR 

NITROGEN lOa. PPM b. c. OXIDES (VOL) LB/HR 

ORGANIC Jla. PPM b. c. 

MATERIAL (VOL) l8/HR 

SULFUR 12a. PPM b. c. . DIOXIDE (VOL) lB/HR 

OTHER Ila. ."",- b. c. 

(SPECIFY) Chrorni nurn (~ <0.015 rng/dsc~ TEST 

····OTHER" CONTAMINANT SHOULD BE USED FOR AN AIR CONTAMINANT NOT SPECIFICALLY NAMED ABOVE. POSSIBLE OTHER CONTAMINANTS 

ARE ASBESTOS, BERYllIUM, MERCURY, VINYL CHLORIDE, LEAD, ETC. 

EXHAUST POINT INfORMATION 

I. FLOW DIAGRAM DES/GNATlON(S) OF EXHAUST POINT. 

Saa Attached 

2. DESCRIPTION OF EXHAUST POINT (LOCATION IN R[LATION TO BUILDINGS, DIRECTION, HOODING, ETC.): 

See Attached 

:l. EXIT HEIGHT ABOVE GRADE: 4. EXIT DIAMETER: 

26 Feet 12" 

5. GREASTEST HEIGHT OF NEARBY BUILDINGS: 6. eXIT DISTANce FROM NEAREST PlANT BOUNDARY: 

34 Feet FT Approx. 140 FT We 

AVERAGE OPERATION OF SOURCE MAX IMUM OPERA nON OF SOURCE 

7. lXIT GAS TEMPlRATURL 9. EXIT GAS TEMPERATURE: 

75 aF JSaF 

I' ,'''!) rlOW RAH TlIRC'lIloH rACH fXIT: 10. GAS FLOW RATE THROUGH EACH EXIT: 

4000 ACFM 4000 ACFM 

II. ",j.~ - 0 2 u I) 

IIPC 2&0 PAGE 6 OF 6 

t 
6 in 

ATTACHMENT 

SCRUBAIR CHROME SEPARA TORS 

3-STAGE COMPOSITE MESH PAD SYSTEMS 

:..--" --"----B -----;--,,- I i 

.'~ 

0 ·' ' 

, 

.... .... ..... , ·0 ... , , ..... ... , , ..... ... , . '" t-....1 

:-'J !J-"l 

HORIZONT AL MODEL SCSH 

fAl 

ScrubAir Chrome SeE2arators are: Standard Features: 

::::. Fabricated from 112 inch thick Type I PVC 

• Guaranteed to SURPASS the MACT = Clear sliding access doors 

Standa~ requirement of 0.015 mg/dscm. =- Kimre composite mesh pads (removable 

through covers with screw on knobs) 

· . Designed with a gradual step-down particle = Automatic wash down system 

removal process which eliminates rapid = Removable spray headers (for wash down 

plugging of pads. system) 

::::. Drain 

• Operated at 500 to 600 feet per minute. = Four (4) magnehelic gages to monitor air 

pressure differential across each pad and 

• Custom designed to fit the customers the overall system 

space requirements. = Control panel with: 

• Disconnect 

• Avanable as rooftop or in-house mount • Blower starter 

• Meter to display overall system air 

• Available in sizes from 1,000 to 30,000 pressure differential 

cfm. (larger units can be provided. but • Two variable setting timers for control 

multiple units are recommended fot of wash down cycles 

systems over 30,000 cfm.) =- Centrifugal blower with TEFC beJt-driven 

motor 

=. Exhaust stack with emission test ports 

= Mounting base 

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