**~ OI~i()**  

### ENVIRONMENTp.T
.. 

### PROTECTIONAGENCY**APPL~CATION** 

### FOR PERMIT j 

### INSTALL Read all instructions carefully before filling out this application (See the line-by-line instructions on page 16). Please also be aware that it may take 2 to 6 months or more to obtain a final permit to install. construction of a new source cannot begin until a final permit to install is obtained. 

### FOR OFFICE USE ONLY PTI No. /..}.

# >,t"1jJ

Date 

# !.")" 1./: t.} fJ Received**~**__**~J** __

-__ /

__**DIA~DND** HARD CHROME, Inc. Applicant Name**DIA~DND** HARD CHROME, Inc. 2 Facility Name 6110 Grand Avenue JOHN R. TANKOVICH 9 Primary Facility Contact (216) 391-3618 10 Contact Phone Number 6110 Grand Avenue 3 Facility Address (Street) 11 Contact Mailing Address (Street) Cleveland 4 City, Township, or Village (Circle) 12 Mail Drop/Attention (if applicable) Cuyahoga 44104 Cleveland OH 5 County 6 Zip Code 13 City/Township 44104 14 State 7 OEPA Air Facility ID# (10-digit) 3471 8 Facility Primary Standard Industrial Code 15 Zip Code

This facility is located at 6110 Grand Avenue, Cleveland, Cuyahoga County, OK 44104 16 Description of the proposed Location of the Facility

Hard Chrome Plating Line #1 17 Name of new or modified source or facility Metal parts that are Hard Chrome 7lated to Customer Specifications

19 Authorized**Sign~e~(J:f** facility) PRESIDENT 20 Title Date: 

### Id

- 

### /7-1'2

## ~-.!!.6~1**~1 0=--.;G~r::.:a::!n~d;.,...:A::.:v~e::.;n=.:u:.:e~~C:.::l~e;.,::;v,:=e:.:l.::a::.:n:=d~0~H~4~4.:.17-'0:<..4=----:--=-:** __ -=--:--:--_---t'
.....



# n ..... ,**i-+F...,:~**....

## rt:..:~'7'·'**-tl:::-;~**U

# \lj\**~**

# \lu Ii : 21 Address (Street, City Township, State and Zip Code) 

# LnJ' -,.- ..**~.)** For wastewater Treatment plants complete the following. 

### DEC 18 

## 1997 ['I';:**~·Ir',;\.'**

# or N/A Date: )1',10,\.·1i r 22 Signature of General Contractor or Agent performing**ins~~~~~~~T;©i~~Hted.** 23 Company 24 Address (Street, City/Township, State and Zip Code)

EPA FORM

- 3150a

- 08/95 \pti.07 Page 1 of 23

### .- OHioENVIRONMENTAl 1'ROTECTIONAGENCY APPIJCATION FOR PER, 

### IT TO INSTAlJ I pennit t" ) ostoll Emissjons Tlni! 'grOnnotjon Fang 

### Permitto Install Emissions UnitInformation Form One copy of this form should be filled out for each air pollution emissions unit covered by this permit to install application. Instructions for this form can be found starting on page 17 of the permit to install application package. 25. OEPA Emissions Unit ID (4 digit number): 26. Company ID for Emissions Unit:

____**~H~a~r~d~C~h~r~0~m~e~p~1~a~t~i~n~q~L~in~e~#~1~**____________________ _ 27. Emissions Unit Activity Description: One (1) Chromate tank and one (1) water rinse tank for the Hard Chrome Plating of Customers' parts to Customers' specifications. 28. Equipment Description: One (1), 2100 gallon Chromic Acid tank and one (1) 1050 gallon water rinse tank with fume exhaust through a meshpad demister and packed bed scrubber. 29. Construction/Modification/Emissions Testing Schedule Equipment Ordered (month/year)-

- - Commence Construction Date (month/year) Initial Startup Date (month/year)

- - - Most Recent Modification Date (if applicable) (as defined in OAC rule 3745-31-01(j»: 3rd 3rd 4th guarter. 1991 guarter, 1991 guarter, 1991 N/A June 18, 1997 Performance Testing

- - - - - - - - - - - - - ______**~~~~~~~**__ ___ 30. Emissions Information: Complete the following table for each criteria air pollutant proposed to be emitted from the emissions unit at a rate greater than the deminimus amounts (list each pollutant on a separate line), and for any pollutant for which an emissions limit has been established (per a state or federal regulation or Permit to Install) which limits air emissions of the pollutant. SEE CALCULATION SHEET #1 Pollutant Name Proposed Maximum Hourly Proposed Maximum Yearly Emission (lb/day)
. Emission (Pounds/year) Total Chrome 0.02 6

(If additional pollutants need to be identified, copy this page and attach the additional pages. Check here

__ if additional copies of this page are attached.)

EPA FORM 3150b

- 08/95 Page 2 of 23

### .. OHIOENVIRONMENTALPROTECTIONAGENCY APPI.JCATION FOR PER. 

### T TO INSTAI.J f permit t. ,Istoll Emissjons TIn;' Informat;on Form 31. proposed Operating Schedule: Hours Per Day Hours per Year Average 18 4940 Maximum 24 8760 32. Add-on Control Equipment Information: Does this emissions unit employ add-on emissions control equipment? Xyes no If your answer is yes, then fill out the table below. If your answer is no, then proceed to item # 33. Control Equipment Type Codes: A. Fabric filter/Baghouse E. Flare I. Concentrator 3. Electrostatic Precipitator F. Wet Scrubber J. Cyclone/Multiclone C. Catalytic Incinerator G. Condenser K. Settling Chamber D. Thermal Incinerator H. Carbon Adsorber L. Other, desc Meshpad Mist Eliminator

Item Control Device #1 Control Device #2 Control Device #3 Type (See Above Codes) L F Configuration Primary Secondary Manufacturer's Name Custom Harrison Plastic Scrubber Company ID Scrubber #1 Scrubber #1 Month/Year Installed Pollutant(s) Controlled Total Chrome Total Chrome Operating Capture 95 95 Efficiency(%) Average Design Control 99 99 Efficiency(%) Operating Control 99 99 Efficiency(%) Inlet Gas Flow (acfm) 12000 12000 Inlet Gas Temperature 80 80 (OF) Maximum Controlled Total Chrome 3 @ Emission Rate for Each 0.015 mg/m Pollutant controlled (lb/hr, grain/dscf or ppmv) uppl.emem:al. com:rol. oeVl.ce l.nrOrmatlon {see l.nStrUCtlOnS} Control Device #1 Composite Meshpad Mist Eliminator; 8.S qpm/1000 ft3; Ap @2.93 "wc
Control Device #2 Packed Bed Scrubber; 8.S qpm/1000 ft3; Ap @0.4 "wc
Control Device #3

__________________________________________________________________ _

EPA FORM 3150b

- 08/95 Page 3 of 23

### .. OHi'"O ENVIRONMENTALPROTECTIONAGENCY APPI,lCATION FOR PERl" iT TO INSTAlIII Permit t" istol! EmissionsIInit '"Connotiog Form 33. Attach a Process or Activity Flow Diagram to this application for each emissions unit included in the application. please see the instructions on page 18. 34. Emissions egress pOint(s) information: (Provide the following information for each point at which emissions are released into the ambient air from the emissions unit. List each individual egress point on a separate line): Egress point type codes: A. vertical stack (unobstructed) B. horizontal/downward stack C. vertical stack (obstructed) D. fugitive Egress Point Information Company ID for Type Egress Egress Temp Flow GEP GEP Egress Point Code Point Shape Height (F) (ACFM) Building Building (ft) (ft) Height Length (ft) (ft) Stack #1 C DIAMETER 28 Maximum Maximum 38 100 100 12000 Lenqth/Width Average Average 1.75 x 2.33 76 6000 Diameter Maximum Maximum Lenqth/Width Average Average
Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/width Average Average

EPA FORM 3150b

- 08/95 Page 4 of 23

### ·OHIO ENVIRONMENTAL PROTECTION AGENCY t\PPI.JCATION FOR PEBl\ 

## r TO INSTAI.J I permjt to Ilall Emissions 'lnit ("rannalia" Form

EMISSIONS UNIT EGRESS POINT LOCATION INFORMATION Company IO for Egress UTM Zone UTM Easting UTM Northing Base Minilllum point (16 or 17) i5 digit) (m) (7 digit) (m) Elevation Fenceline (ft) Distance (ft) 

### Stack #1 28 

### 60

35. Are.you applying, per OAC rule 3745-35-07, for federally enforceable limits as part of this permit issuance? yes 

### xx no 36. Are you requesting any information included in this application for this emissions unit is being claimed as a trade secret per Ohio Revised Code (ORC) 3704.08? yes 

### xx no 37. Does this emissions unit utilize any continuous emissions monitoring equipment? If so, complete the following table. Company ID Type of Manufacturer/ Serial Number pollutant(s) for Egress Monitor Model Number Monitored Point

38. The appropriate Emissions Activity Category (EAC) form(s) must be completed and attached for each emissions unit. At least one complete EAC form must be submitted for each emission unit for the application to be considered compete.

EPA FORM 3150b

- 08/95 Page 5 of 23

### · OHIO ENVIRONMENTALPROTECTION AGENCY APPI.JCATION FOR PERI 

## :r TO INSTAI,J, pen a Install Additjonal 'nronnation Form Pennit to (nstall Additional (nronnatio" Fonn The following additional information is required to be submitted with the application. This information should be submitted on either these forms or on separate pieces ofpaper and attached to thepermit to install application form. This additional information is divided into Lour sections: General information which is required for all permit to install applications, information required for air pollution applications, information required for wastewater applications and information required for solid waste disposal facilities. Additional Infonnalion Required for Air Pollution Applications 1. This Permit to Install application or Plan Approval is for (Check all that Apply)? XAnew or modified source of air contaminants; Land application of sludge; Public waste system; A new or modified disposal system, i.e., a system for disposing of sewage, industrial waste, or other wastes (including sewage system or treatment works); or Anew or modified solid waste disposal facility. Note: Complete all questions on pages x through xx for all types of sources/facilities checked above. In addition complete the following: If the application is for a source of air contaminants or a solid waste disposal facility, will the activity or facility (or any associated pollution control, equipment) result in or potentially result in the creation and discharge of wastewater or the pollution of surface water or ground water? yes 

### xx no If yes, explain,

__________________________________________________________________________ If the application is for a solid waste disposal facility, a disposal system, the land application of sludge, or a public water system, will the activity or facility result in or potentially result in the creation of any air contaminants? yes XX no If yes, explain,

____________________________________________________________________ ___ Will the activity or facility that you propose in your application result in or require the treatment, storage, or disposal of hazardous waste? yes 

### xx no If yes, explain,

____________________________________________________________________ ___ Will the activity or facility you propose result in the generation of hazardous waste? XX yes no If yes, explain Some chrome contaminated waste rags, gloves, etc are generated in amounts less than 1000 pounds/year. Less than 500 pounds/year of chrome contaminated tank bottoms are also generated. 2. State the reason for the application. Is this a new installation, modification to an existing source/facility, reconstruction of an existing source/facility, or startup of a source/facility that has been permanently shutdown for year? This emission unit has been in operation prior to this application. The application for the PTI/PTO had been inadvertently overlooked. 3. Has a previous Ohio EPA application or plan submission been filed for this source/facility? If 50, state the date and type of application previously submitted. yes 

### xx no Date:_________ Type: Air Wastew.ater Solid waste Hazardous Waste 4. Will the proposed source/facility comply with all rules, laws, and regulations of Ohio EPA and U.S. EPA? XX yes no 5. Do you wish to request permit to install registration status via Ohio Administrative Code 3745-31-05(E)? yes 

## xx no EPA FORM 3150c

- 08/95 Page 6 of 23

### OHIOENVIRONMENTALPROTECTION AGENCY APPLICATION FOR PERI IT 

### TO INSTAll. per! io Install 4,dd;fjoDnl I"CoCD1ption Fonn 6. Are the proposed sources required to comply with the following federal requirements? Note: Don't be afraid to call your Ohio EPA field office contact to ask them if your emissions units need to comply with these standards. yes XX no New Source Performance Standards (NSPS) New Source Performance Standards are listed under 40 CFR 60

- Standards of Performance for New Stationary Sources. Ifyour emissions unit(s) are listed under one of these standards then answer yes. yes XX no National Emission standards for Hazardous Air Pollutants (NESHAPS)

XX yes no

yes XX no National Emissions Standards for Hazardous Air Pollutants are listed under 40 CFR 61. Ifyour emissions unit(s) are listed under one of these standards then answer yes. Maximum Available Control Technology (MACT) Standards The Maximum Available Control Technology standards are listed under 40 CFR 63. Ifyour emissions units(s) are listed under on of these standards then answer yes. Prevention of Significant Deterioration (PSD) These rules are found under 40 CFR 51.21. yes xx no Appendix 

### "5"

- Emission Offset Policy This policy can be found under "Appendix S to 40 CFR part 51 - Emissions Offset Interperative Ruling." yes XX no Are there any other federal requirements applicable? (i.e., 40 CFR Part 75, Title IV requirements (acid rain), etc.) If so, answer yes and list the rule citations. 7. Will the proposed emissions units employ best available technology (BAT)? This is required under Ohio Administrative Code 3745-31-05(A)(3). The definition of best available technology can be found in Ohio Revised Code 3704.01(F) and is defined as: IIBest Available Control Technology" means an emissions limitation (including a visible emissions standard) based upon the maximum degree of reduction for each pollutant subject to regulation under the glean**~ir ~ct**  which would be emitted from any proposed major stationary source or major modification which the director, on a case-by-case basis, taking into account energy, environmental and economic impacts and other costs, determines is achievable for such major stationary source or major modification through application of production processes or available methods, systems and techniques, including fuel combustion techniques for control of such pollutant. xx yes no 8. Will the proposed emissions unit/facility comply with all rules, laws, and regulations of the Ohio EPA and U.S. EPA? XX yes no 9. Will the proposed sources cause the significant degradation of air quality? yes xx no 10. Will the proposed sources interfere with the attainment and maintenance of the ambient air quality standards? yes xx no 11. Describe any emissions unit monitoring, emission monitoring, or control equipment monitoring devices to be installed by the applicant which are not already described in the attached Emissions Activity Form(s).

EPA FORM 3150c

- 08/95 Page 7 of 23

### ·OHIO ENVIRONMENTALPROTECTIONAGENCY APPI,ICATION FOR PERl\, 

### f TO INSTAI.J, perno 

## bInstall Addjtjonal Infnenatinn Foen

12. Will the proposed emissions unites) involve the use of asbestos, benzene, beryllium, mercury, or vinyl chloride? yes yes yes yes yes xx no XX no XX no XX no XX no Asbestos Benzene Beryllium Mercury Vinyl Chloride 13. please include the estimated cost of any air pollution control equipment to be installed on the proposed emissions unit(s). $ 100,000.00

EPA FORM 3150c

- 08/95 Page 8 of 23

### DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 Item 33, Permit-to-Install Item 2j, Permit-to-Operate HARD CHROME PLATING LINE i1 Exhaust Stack #1 

### Emissions

Packed Bed**~** Scrubber

composite

meshpad

mist eliminator 

### n

CHROMIC ACID 2100 gallons #1 Blower

WATER RINSE 1050 gallons 

### 0.015 mg/dscm Total ChromeFOR OHIO EPA USE ONLY: DATE APPLICATION P' 7,'IVED: FACILITY ID:
--------- EMISSIONS UNIT(s} ID(s7"""}:
---------- 

### OHIOENVIRONMENTALPROTECTIONAGENCY(OEPA) APPLICATIONFOR STATEPERMIT(S) TO OPERATEANEMISSIONS UNIT(S) (Do not complete application without reading instructions.) 1. Facility Information:
a. Applicant Name: DIAMOND HARD CHROME, Inc. b. Facility Name: DIAMOND HARD CHROME, Inc. c. Facility Location: 6110 Grand Avenue Street: 6110 Grand Aveue CityNillage/Township: Cleveland County: Cuyahoga Zip Code:**_4..:...4..:...:1~0~4**____ _ d. Primary Facility Contact Name:**--=.J:.oh!.!'n~R~** .**....!T...::a!.!..!n~k:.ov~i~c.!.!h**_________ _ e. Primary Facility Contact Mailing Address/Phone Number: Street: 6110 Grand Avenue CityNiliage/Township:**--=C~le:..:v.;::e=la:..:..n=d:......-**___________ _ State: OHIO Zip Code: ---=-44

.....

1:....::0:.....,:4

______ _ Phone Number: (216) 391-3618 f. OEPA Facility Identification (10) Number (10-digit number):

____ _ g. Facility Primary Standard Industrial Classification (SIC) Code Number (4-digit number):**_=34"",,"7~1:......-**______________ _ h. Authorized Individual Signature: I, being the individual specified in OhioAdministrative Code (OAC) rule 3745-35- 02(8), hereby applyfor Permit(s) to Operate (PTO) the emissions unit(s) described herein. John 

### R. Tankovich Aut rized Individual's Name (Please type or print)
Date Signed
Title Operation ofan emissions unitwithoutan effective permitto operate, varianceto operate, or registration status is prohibited by OAC rule 3745-35-02 and Section 3704.05 ofthe Ohio Revised Code.
EPA Form3161 -05/95 Page 1of7

### i. Identification Q.f Emissions Unit(s) at Facility (Identifythefollowing information for each emissi**~** 

### unit(s) forwhichthis application' I)eing completed. List each emissions uniton a separate line. Mark "NE" (not established) ifno OEPA ID (Identification) has been assigned to an emissions unit): NOTE: Do not list emissions units that have been registered by the Ohio EPA

in accordancewith OAC rule 3745-35-05(8). 

## r----- 

# ---------------------------, : 4-0igit OEPA Company 10 for Emissions Unit I I I I 

## I 10 

### I 

## I 

## i Hard Chrome Plating Line 

### #1 

## I 

## i f 

## i Hard Chrome Plating Line 

### #2 

### I 

## i I Hard Chrome Plating Line 

### #3 

### I 

## I I r Hard Chrome Plating Line 

### #4 

# , I I I 

### Hard Chrome Plating Line 

### #5 

## -, I 

### I I 

### Hard Chrome Plating Line 

### #6 I 

## I I 

# I i 

### Hard Chrome Plating Line 

### #7 

# I i 

# I i 

# I i 

# I i 

# , i 

### I I 

### I I I 

### I 

### I I 

# i i 

# i i 

## I 

## l 

## ! ! I 

## l 

# : : I 

## l I**~** I 

# : I I I I 

### I 

## I 

## l 

# : I I 

### (It additional entries tor emissions units are needed, copy this pageand attach the additional page(s) with additional emissions units entered and indicate below.) Check here if additional copies ofthis pageare attached:

EPA Form 3161 - 05/95 Page 2 of72. Emissions Unit Information (make a copy of pages 3-6 and attachfor each emissions unit listed on pai2):
a. OEPA Emissions Unit 

### 10 (4-digit) number:

________ _ b. Company 

### 10 for Emissions Unit: Hard Chrome Plating Line #1
c. Emissions UnitActivity Description: One (1) Chromatetank & one (1) water rinse tankforthe Hard Chrome Plating of Customers'partsto specifications d. Equipment Description: One (1),2100 gal Chromic Acid tank & one (1) 1050 gallonwater rinse tank
e. Initial Installation Date (month/year):**_....;:3=r=d....;:g;j.:;u=a~rt=e.:..or,'--'-19=9=-1'"-**__ _ Initial Startup Date (month/year):

__**~3.!..!rd::..-=ag=ua:.lrt~e~r...1..'**_1:..::9:.,::9:..:,.1

_______ _ Most Recent Modification Date (ifapplicable) (as defined in OAC rule 3745-31-01

### (J)) (month/year):**_N~IL.:..A::-**

### ____ _ f. Emissions Information: Completethefollowing tableforeach criteria air pollutant proposed to beemitted from theemissions unitata rate greaterthan oneton/year (list each pollutanton a separate line), and forany pollutantforwhich an emissions limit has been established (pera state orfederal regulation or Permitto Install) which limits air emissionsofthe pollutantto less than oneton/year. See CALCULATION SHEET#1 

# .--------_._---------------- --------------, 1 Pollutant Name Proposed Maximum Hourly Proposed Maximum Annual I I I I Emissions (pounds/day) Emissions (pounds/year) I 

## I 

## I I 

## i Total Chrome 0.02 6 

### I 

# i I 

## i I j 

# I 

# I I I 1 1

______---_.-

# ---------------- 

# -------------- (If additional pollutants need to be identified, copythis pageand attach the additional page(s). Check here ifadditional copies ofthis page are attached.} g. Proposed Operating Schedule: Average: Hours/Day: .......:..1=..8

__ Hours!year: 4940 Maximum: Hours/Day:--=2::..,:4:.....-

__ Hours!year: 8760

EPA Form 3161 •05/95 Page 3 of7FOR OHIO EPA USE ONLY: DATE APPLICATION po 'EIVED:

________ _ FACILITY 10: I EMISSIONS UNIT{s) ID{s-:-):---------- 

### h. Control Equipment Information: Providethe following for each add-on emissions control deviceto be employed forthe emissions unit: Check here

__ if no emissions control device is proposed to be employed for the emissions unit and proceed to item "i" below. Control EquipmentType Codes: A. Fabric Filter/Baghouse B. Electrostatic Precipitator C. Catalytic Incinerator D. Thermal Incinerator E. Flare F. Wet Scrubber G. Condenser H. 

### Carbon Adsorber I. Concentrator 

### J. Cyclone/Multiclone K. Settling Chamber L. Other, desc: Meshpad Mist Eliminator 

# r-------------------;-------------r-----------------, I Item Control Control Control 

## I 

# t Device #1 Device #2 Device #3 

# I 

# ! i. Type (see abovecodes) 

### L Fl 

# I ii. Configuration Primary secondaryl 

### I I 

## I iii. Manufacturer's Name Custom Harrison Plastic Scrubber 

## I I I 

## I iv. Company ID Scrubber #1 Scrubber#1 

## I !I !I i 

### v. Month/Year Installed i 

## !I !I i 

### vi. Pollutant(s) Controlled Total Chrome Total Chrome i 

### I I I vii. Operating Capture Eft 

### (%) 95 95 

### I I I 

## I viii. Design Control Eft 

### (%) 99 99 

## I I 

## I 

# l ix. Operating Control Eft 

### (%) 99 99 

## i I I 

## i x. Inlet Gas Flow (acfm) 12000 12000 

## i I I 

# i xi. InletGas Temperature 

### (oF) 80 80 

## i 

## !I 'I xii. Maximum Controlled Emissions Total Chrome 

## I Ratefor Each Pollutant @ 

### 0.015 mg/m3 

## I 

# I Controlled (Ib/hr, grain/dscf, or 

# I L_ppmv_)

_____________'--_

_ __________

## -.1

EPA Form3161

-05/95 Page 4 of7.. FOR OHIO EPA USE ONLY: DATEAPPLlCA110N**p~** '';IVED:.

________ _ FACILITY 10: ; EMISSIONS UNIT(s) 10(s)=-:
----------- 

### xiii. Supplemental control device information (see instructions) Control Device #1Composite Meshpad Mist Eliminator; 8.5 gpm/1000 ft3;**~p** 

### 2.93"wc

Control Device #2 Packed Bed Scrubber; 8.5 gpm/1000 ft3:**~p** @ 

### 0.411 

### wc

Control Device #3



# ------------------------------------
i. Emissions Egress Point(s) Information: (Provide thefollowing informationfor each pointatwhich emissions are released into the ambientairfrom the emissions unitand list each individual egress pointon a separate line.) Egress pointdescription codes: A. Vertical stack (unobstructed) C. Vertical stack (obstructed) B. Horizontal/downward stack D. Fugitive**r------------------------------.~--------------------------,** 

# ! Company 10 

### for Egress Point Description Code 

# I !I !I i 

### STACK#1 

### C i 

### I I I I 

## I I I I 

## I I 

## I I j. A Process orActivity Flow Diagram must besubmitted for each emissions unit included in the application. Includethe OEPA Emission Unit 

### 10 and company identification forthe emissions unit on each process oractivityflow diagram submitted. Show entry and exit points ofall raw materials, intermediate products, by-products and finished products. Label all materials, including air pollution emissions and otherwaste materials and identify material and exhaust gasflow rates. Label the process equipment, emissions control equipment, and emissions egress points utilized.

EPA Form 3161 - 05/95 Page 5 of7k. Continuous emissions monitoring equipment: (Providethefollowing information if any continu( Iemission monitoring equipment k ll1ployed for any egress point(s) associated with this emissions unit.) fc;'pan;!o--
--riPe

### ~f--""--Manufacturer/ Serial No. poiiutant(s)1 

# i for Egress Monitor Model No. Monitored 

# i

I Point i 

### I 

### I 

## I I I I 

### I 

## I I I I I. Federally Enforceable Emissions Limits: (Providethefollowing information only if applying forfederally enforceable limits, per OAC rule 

### 3745-35-07, forthe emissions unit.) Check here

_ ifapplying, perOAC rule 

### 3745-35-07, forfederally enforceable limits as part ofthis permit issuance. If applying for such limits, attach a separate piece of paper providing the following information: 

### i. identification ofthe proposed operation/production limitation(s) forthe emissions unit(s); 

### ii. identification ofthe proposed shortterm emission limitfor each pollutant, corresponding tothe proposed operational/production limit; 

### iii. proposed method(s), including identification ofapplicable methods, including any contained within 

### 40 CFR, Parts

### 51 and 

### 60, whichwill be utilized to demonstrate compliancewith thefederally enforceable limits; and iv. a summary ofthetotal facility IIpotential to emil" (tons/year) for each applicable pollutant (PM, NOx, S02' CO, VOC, HAPs, etc.) as of implementation ofthe proposed federally enforceable limits (include supporting calculations).

EPA Form3161 -05/95 Page 6 of7• FOR OHIO EPA USE ONLY: DATE APPLICATlON F' rIVED:

________ _ FACIUlYID: EMISSIONS U:::N=IT7":(s):'7.ID=-=(s-:-):----------

m. Confidentiality Claims: Check here

__ if requesting any information included inthis applicationforthis emissions unitto beclaimed as atrade secret perOhio Revised Code (ORC) 

### 3704.08: Ifa claim is being made, attach a separate pieceof paperto this application and includethefollowing informationtojustifythe claim:



### i. identification ofthe specific information (item 

### # and description) submitted within the application for the emissions unitwhich is being claimed as a trade secret; ii. an explanation ofwhythe information specified is indeed atrade secret; iii. confirmation thatthe alleged trade secret is not revealed by inspection or analysis ofany marketed product (example: "reverse chemistry"); and iv. identification ofsecurity measures which have been adopted to ensure secrecy, and confirmation that reasonable or enforceable agreements or otherconfidential relationships prohibiting useordisclosureofthe secret existed with those whom the secretwas revealed (example: employee secrecy agreements and/orcontractoragreements). Finally, ifa confidentiality claim is being submitted, two copies ofthe application need to be submitted, onecompleted version with all the information requested and one "sanitized version containing all information requested exceptthat information uponwhich atrade secret claim is being made.
n. Emissions Activity Category Forms: The appropriate EmissionsActivity Category (EAC) form(s) must becompleted and attached for each emission unit. At least one complete EAC form must be submitted for each emission unitforthe applicationto be considered complete. Please identify each EAC form completed and being submitted withthis applicationforthis emissions unit:
EAC form ID number (see instructionsfor listofEAC forms) i. 3100 iii. 

### ii. iv.

EPA Form3161 -05/95 Page 7 of7

# > DIAMOND HARD CHROME, Inc. 6110 

### Grand Avenue Cleveland, Cuyahoga County, OH 44104 

### Item 33, Permit-to-Install Item 2j, Permit-to-Operate HARD CHROME PLATING LINE #1 Exhaust Stack #1 

### Emissions

...... 

# -

composite

meshpad

mist eliminator #1

CHROMIC ACID 2100 gallons Packed Bed Scrubber Blower 

### u

WATER RINSE 1050 gallons 

### 0.015 

### mg/dscm Total Chrome



# -

### DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 CALCULATION SHEET 

### 11 CALCULATION 

### of DAILY 

### & ANNUAL EMISSIONS 

### HARD CHROME PLATING LINE #1 BASIS of CALCULATIONS 1.0 Normal Operating Schedule: 18 hrs/day x 5 days/week x 52 weeks/year

5 hrs/day x 1 day /week x 52 weeks/year NORMAL OPERATING SCHEDULE 

# = 4680 hrs/year 

# = 260 hrs/year 4940 hrs/year 2.0 Allowable emission rate of Total Chromium: from 40 CFR 63.342(c)(I)(i) 0.015 mg/dsm3 

### (6.6 X 

### 10-6 

### grains/dsftJ) 3.0 Blower Capacity: from Equipment Nameplate 12,000 ft3

### /min CALCULATIONS:

allowable + mg/lb x ftl/min ":' ftl/ml x min/hr x hrs/yr emissions (mg/dsml)

0.015 454000 12000 35.31 60 8760 lbs total +. hrs/yr x hrs/day

Cr/year 

# I 6 

# I 8760 

# I 24 

# I I I =Ibs total Cr/year
6 

## =Ibs total Cr/day 

# I 0.02 

# I

# ..

DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 CALCULATION SHEET #1 CALCULATION 

### of DAILY 

### &ANNUAL EMISSIONS 

### HARD CHROME PLATING LINE #1 BASIS of CALCULATIONS 1.0 Normal Operating Schedule: 18 hrs/day x 5 days/week x 52 weeks/year

5 hrs/day 

### x 1 day /week 

### x 52 weeks/year NORMAL OPERATING SCHEDULE 

# = 4680 hrs/year = 

### 260 hrs/year 4940 

### hrs/year 2.0 Allowable emission rate of Total Chromium: from 40 CFR 63.342(c)(1)(i) 0.015 mg/dsm3 (6.6 x 

### 10-6 

### grains/dsft3 ), 

### 3.0 Blower Capacity: from Equipment Nameplate 12,000 ft3

### /min CALCULATIONS:

allowable mg/lb x ftl/min ftl/ml x min/hr x hrs/yr emissions (mg/dsm l) 0.015 454000 12000 35.31 60 8760 lbs total hrs/yr x bra/day

Cr/year 6 8760 24 

## =lbs total Cr/year
6 

## =lbs total Cr/day

0.02FOR OHIO EPA USE ONLY OAT 'PPUCA1l0N RECEIVED:

____ _ FA**~IO:** _______ _ 

### EMISSIONS ACTIVITY CATEGORY FORM PROCESS OPERATION OEPA EMISSIONS UNIT 10 (if established) [Note: If there is morethan one end productforthis process, copy and complete this page for each additional product (see instructions).] 

### 1. End product of this process:
__**---.,;H~ar~d!....:C~h'-!!r..:=::o!.!.m~e:....lp~la:::.:t..=:e.=.d....:..m:..:..:e=_=t.:::;al:...Jp~a::!.!.rt~s~- ~L;::.;in~e....!#:.....:1~_**  

### 2. Hourly production rates (indicate appropriate units): Average production: Maximum production: VARIOUS
- Custom Hard Chrome Plating VARIOUS
- Custom Hard Chrome Plating 3. Projected maximum annual production (indicate appropriate units): Undeterminable 4. Actual annual production (indicate appropriate units): Undeterminable 5. Type of operation: 

# o continuous 

## X batch; if

### batchindicate: minimum cycle time 

### J.§ hours minimum time between cycles 

## J hours 6. Materialsused 

### in process atmaximum hourlyproduction rate: Physical State at Material Standard Principle Use Conditions Metal Partsfrom Customer Solid ChromePlated Product ChromicAcid Liquid Chrome for Plating Metal Product Amount (lbs/hr)
Unknown
Unknown

NOTE: Diamond HardChrome, Inc. isa CustomPlatingShop. Customers supply

### various quantities of

### varioussizesandshapes ofmetal parts.Diamond HardChrome,Incplatestheseparts with a hard chromeplating.

EPA FORM 3100· REV 1995 1OF 1

## 'oHioENVIRONMENTA' PROTECTIONAGENCY APPLICATION FOR PERMIT '_ ,I INSTALL Read all instructions carefully before filling out this application (See the line-by-line instructions on page 16). please also be aware that it may take 2 to 6 months or more to obtain a final permit to install. Construction of a new source cannot begin until a final permit to install is obtained. DIAMOND HARD CHROME, Inc. JOHN R. TANKOVICH 

### FOR OFFICE USE ONLY**/~ ~1J1(1**  PTI No. /..../ . / 

## 1J

# R~~~~ved 

# Ii'; 

# J'f}

# 1

Applicant Name 9 primary Facility Contact DIAMOND HARD CHROME, Inc. 2 Facility Name 6110 Grand Avenue 3 Facility Address (Street) Cleveland 4 City, Township, or Village (Circle) Cuyahoga 44104 5 County 6 Zip Code 7 OEPA Air Facility ID# (10-digit) 3471 8 Facility Primary Standard Industrial Code (216) 391-3618 10 Contact phone Number 6110 Grand Avenue 11 Contact Mailing Address (Street) 12 Mail Drop/Attention (if applicable) Cleveland 13 City/Township 44104 15 Zip Code OH 14 State

This facility is located at 6110 Grand Avenue, Cleveland, Cuyahoga County, OH 44104 16 Description of the proposed Location of the Facility

Hard Chrome Plating Line #7 17 Name of new or modified source or facility Metal parts that are Hard Chrome 7lated to Customer Specifications

Date: ;l 

## -/7-

":'> I "

.. ', I : : 

# U

U)

# L:**(~;)** 

### I:., III \L 

### J L:J '

# l'.[11'
. \

- .., -.. • '.- J! 6110 Grand Avenue, Cleveland, OH 44104 

# L\
..**-~.** "='"2"-1**....:::A:....;d,..;d.=..re.....:s~s~(~S t,....:r;,:,,;:e:..:=e~t~,** **:::..C~i"""'t:..::y~/.;;To=.:w::..::n:::..:s~h+i p.....:,~S~t..:..a** t.:....:e::....:.....a-n-=-d....,z",...,i-p---,-Co-d':'""e....,.)-------=-D":"""f 

### C· 1 8 

### 1997 PRESIDENT 20 Title

For wastewater Treatment Plants complete the following. N/A Date: 22 Signature of General Contractor or Agent performing installation, if selected. 23 Company 24 Address (street, City/Township, State and Zip Code)

EPA FORM

- 3150a

- 08/95 \pti.07 Page 1 of 23

### 'OHIOENVIRONMENTALPROTECTIONAGENCY APPIJCATION FOR PER1\, If TO INSTAlJ , Permit to itall Emissions TInit Information Form 

### Permit to Install Emissions UnitInformation Form One copy of this form should be filled out for each air pollution emissions unit covered by this permit to install application. Instructions for this form can be found starting on page 17 of the permit to install application package. 25. OEPA Emissions Unit ID (4 digit number): 26. Company 1D for Emissions Unit:

____**~H~a~r~d~C~h~r~o~m~e~P~1~a~t~i~n~g_=L:in~e~#~7~**____________________ _ 27. Emissions Unit Activity Description: One (1) Chromate tank and one (1) water rinse tank for the Hard Chrome Plating of Customers' parts to Customers' specifications. 28. Equipment Description: One (1), 2000 gallon Chromic Acid tank and one (1) 1000 qallon water rinse tank with fume exhaust through two (2) meshpad demisters in series. 29, Construction/Modification/Emissions Testing Schedule Equipment Ordered (month/year)-

- - Commence Construction Date (month/year) Initial Startup Date (month/year)

- - - Most Recent Modification Date (if applicable) (as defined in OAC rule 3745-31-01(j»: Performance Testing

- - - - - - - - - - 30. Emissions Information: 1st 1st 1st quarter, 1992 quarter, 1992 quarter, 1992 N/A June 18, 1997 Complete the following table for each criteria air pollutant proposed to be emitted from the emissions unit at a rate greater than the deminimus amounts (list each pollutant on a separate line), and for any pollutant for which an emissions limit has been established (per a state or federal regulation or Permit to Install) which limits air emissions of the pollutant. SEE CALCULATION SHEET #1 Pollutant Name proposed Maximum Hourly Proposed Maximum Yearly

. Emission (lb/day) Emission (Pounds/year) Total Chrome 0.02 6**.~**

(If additional pollutants need to be identified, copy this page and attach the additional pages. Check here

__ if additional copies of this page are attached.)

EPA FORM 3150b

- 08/95 Page 2 of 23

### "OHIOENVIRONMENTALJ)ROTECTIONAGENCY APPIJCATION FOR PERI)' IITO INSTAlJ, permjt to ;'ta11 Emissions IIn;t Information FO"" 31
. Proposed Operating Schedule: Hours Per Day Hours per Year Average 18 4940 Maximum 24 8760 32. Add-on Control Equipment Information: Does this emissions unit employ add-on emissions control equipment? Xyes no If your answer is yes, then fill out the table below. If your answer is no, then proceed to item # 33. Control Equipment Type Codes: A. Fabric filter/Baghouse E. Flare I. Concentrator B. Electrostatic Precipitator F. wet Scrubber J. Cyclone/Multiclone C. Catalytic Incinerator G. Condenser K. Settling Chamber D. Thermal Incinerator H. Carbon Adsorber L. Other, desc Meshpad Mist Eliminator

Item Control Device #1 Control Device #2 Control Device #3 Type (See Above Codes) L L Configuration primary Secondary Manufacturer's Name Custom custom Company ID Scrubber #3 Scrubber #3 Month/Year Installed Pollutant(s) Controlled Total Chrome Total Chrome Operating Capture 95 95 Efficiency(%) Average Design Control 99 99 Efficiency(%) Operating Coritrol 99 99 Efficiency(%) Inlet Gas Flow (acfm) 12000 12000 Inlet Gas Temperature 80 80 (OF)**.~** Maximum Controlled Total Chrome 3 @ Emission Rate for Each 0.015 mg/m Pollutant controlled (lb/hr, grain/dscf or ppmv) upp.Lemem:a.L com:rOl aeVl.ce l.nrormal:l.on lsee lnS·UUCl:l.onSj Control Device #1 Composite Dual Meshpad Mist Eliminator; 0.0 gpm/1000 ft3j Ap @3.00 "we Control Device #2 Composit Single Meshpad Mist Eliminator;8.S gpm/1000 ft3; Ap @0.15 "we Control Device #3

__________________________________________________________________ _

EPA FORM 3150b

- 08/95 Page 3 of 23

## ·**~OHIO** 

### ENVIRONMENTALPROTECTION AGENCY APPI.JCATION FOR PERI, If TO INSTAI.I « permjt fer ktall Emjssjons IIn;t TnfonnatjoD FOnD 33. Attach a Process or Activity Flow Diagram to this application for each emissions unit included in the application. please see the instructions on page 18. 34. Emissions egress pOint(s) information: (Provide the following information for each point at which emissions are released into the ambient air from the emissions unit. List each individual egress paint on a separate line): Egress point type codes: A. vertical stack (unobstructed) B. horizontal/downward stack C. vertical stack (obstructed) D. fugitive Egress Point Information Company 10 for Type Egress Egress Temp Flow GEP GEP Egress Point Code Point Shape Height (F) (ACFM) Building Building (ft) (ft) Height Length (ft) (ft) Stack #3 C DIAMETER 28 Maximum Maximum 38 100 100 12000 Length/Width Average Average 2.00 x 2.50 76 6000 Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average**.~** Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average

EPA 

### FORM 3150b

- 08/95 Page 

### 4 of 23

### -OHIOENVIRONMENTALPROTECTIONAGENCY APPIJCATION FOR PERI II

### TO INSTALL permit tl, itoll Emissjons Unit InroMnstjpn Form

EMISSIONS UNIT EGRESS POINT LOCATION INFORMATION Company ID for Egress UTM Zone UTM Easting UTM Northing Baso Minimum Point (16 or 17) (5 digit) (m) (7 digit) (m) Elovation Fenceline (ft) Distance (ft) 

### Stack #3 28 60

35. Are.you applying, per OAC rule 3745-35-07, for**feder~lly** enforceable limits as part of this permit issuance? yes 

### xx no 36. Are you requesting any information included in this application for this emissions unit is being claimed as a trade secret per Ohio Revised Code (ORC) 3704.08? yes XX no 37. Does this emissions unit utilize any continuous emissions monitoring equipment? If so, complete the following table. Company ID Type of Manufacturer/ Serial Number Pollutant(s) for Egress Monitor Model Number Monitored Point

"

38. The appropriate Emissions Activity Category (EAC) form(s) must be completed and attached for each emissions unit. At least one complete EAC form must be submitted for each emission unit for the application to be considered compete.

EPA FORM 3150b

- 08/95 Page 5 of 23

### ·OHIOENVIRONlVlENTALPROTECTIONAGENCY APPIJCATION FOR PERl IT 

### TO INSTAI.J/ pert; :0 Instal! Addjtional Info,.,..atjan Fa,.,.. Permit to InstallAdditionalInformation Form The following additional information is required to be submitted with the application. This information should be submitted on either these forms or on separate pieces ofpaper and attached to the permit to install application form. This additional information is divided into four sections: General information which is required for all permit to install applications, information required for air pollution applications, information required for wastewater applications and information required for solid waste disposal facilities. Additional Information Required for Air Pollution Applications 1 . This Permit to Install application or Plan Approval is for (Check all that Apply)? X A new or modified source of air contaminants; Land application of sludge; Public waste system; A new or modified disposal system, i.e., a system for disposing of sewage, industrial waste, or other wastes (including sewage system or treatment works); or A new or modified solid waste disposal facility. Note: Complete all questions on pages x through xx for all types of sources/facilities checked above. In addition complete the following: If the application is for a source of air contaminants or a solid waste disposal facility, will the activity or facility (or any associated pollution control, equipment) result in or potentially result in the creation and discharge of wastewater or the pollution of surface water or ground water? yes XX no If yes, explain



# ----------------------------------------------------------------------- If the application is for a solid waste disposal facility, a disposal system, the land application of sludge, or a public water system, will the activity or facility result in or potentially result in the creation of any air contaminants? yes XX no If yes, explain

____________________________________________________________________ ___ Will the activity or facility that you propose in your application result in or require the treatment, storage, or disposal of hazardous waste? yes XX no If yes, explain

____________________________________________________________________ ___ Will the activity or facility you propose result in the generation of hazardous waste? XX yes no If yes, explain'some chrome contaminated waste rags. gloves. etc are generated in amounts less than 1000 pounds/year. Less than 500 pounds/year of chrome contaminated tank bottoms are also generated. 2. state the reason for the application. Is this a new installation, modification to an existing source/facility, reconstruction of an existing source/facility, or startup of a source/facility that has been permanently shutdown for year? This emission unit has been in operation prior to this application. The application for the PTI/PTO had been inadvertently overlooked. 3. Has a previous Ohio EPA application or plan submission been filed for this source/facility? If so, state the date and type of application previously submitted. yes XX no Date:

___ _ Type: Air Wastewater Solid Waste Hazardous Waste 4. Will the proposed source/facility comply with all rules, laws, and regulations of Ohio EPA and U.S. EPA? XX yes no EPA FORM 3150c

- 08/95 Page 6 of 23

### OHlbENvIRONMENTALPROTECTIONAGENCY APPIJCATION FOR pER. )T TO INSTALL pern in Install Addjtjonal Information Form 5. Do you wish to request permit to install registration status via Ohio Administrative Code 3745-31-05(E)? yes XX no 6. Are the proposed sources required to comply with the following federal requirements? Note: Don't be afraid to call your Ohio EPA field office contact to ask them if your emissions**uni~s** need to comply with these standards. yes XX no

yes XX no

XX yes no

yes 

### xx no
yes 

### xx no

yes 

### xx no New Source Performance Standards (NSPS) New Source Performance Standards are listed under 40 CFR 60

- Standards of Performance for New Stationary Sources. Ifyour emissions unites) are listed under one of these standards then answer yes. National Emission Standards for Hazardous Air Pollutants (NESHAPS) National Emissions Standards for Hazardous Air Pollutants are listed under 40 CFR 61. Ifyour emissions unites) are listed under one of these standards then answer yes. Maximum Available Control Technology (MACT) Standards The Maximum Available Control Technology standards are listed under 40 CFR 63. Ifyour emissions units(s) are listed under on of these standards then answer yes. Prevention of Significant Deterioration (PSD) These rules are found under 40 CFR 51.21. Appendix liS"

- Emission Offset Policy This policy can be found under "Appendix S to 40 CFR part 51

- Emissions Offset Interperative Ruling." Are there any other federal requirements applicable? (i.e., 40 CFR Part 75, Title IV requirements (acid rain), etc.) If so, answer yes and list the rule citations. 7. Will the proposed emissions units employ best available technOlogy (BAT)? This is required under Ohio Administrative Code 3745-31-05(A)(3). The definition of best available technology can be found in Ohio Revised Code 3704.01(F) and is defined as: "Best Available Control Technology" means an emissions limitation (including a visible emissions standard) based upon the maximum degree of reduction for each pollutant subject to regulation under the glean**~ir ~ct**  which would be emitted from any proposed major stationary source or major modification which the director, on a case-by-case basis, taking**ih~o** account energy, environmental and economic impacts and other costs, determines is achievable for such major stationary source or major modification through application of production processes or available methods, systems and techniques, including fuel combustion techniques for control of such pollutant. XX yes no 8. Will the proposed emissions unit/facility comply with all rules, laws, and regulations of the Ohio EPA and 

### u.s. EPA? XX yes no 9. Will the proposed sources cause the Significant degradation of air quality? yes XX no 10. Will the proposed sources interfere with the attainment and maintenance of the ambient air quality standards? yes XX no 11. Describe any emissions unit monitoring, emission monitoring, or control equipment monitoring devices to be installed by the applicant which are not already described in the attached Emissions Activity Form(s).

EPA FORM 3150c

- 08/95 Page 7 of 23

### ·.OHI<:l ENVIRONMENTALPROTECTIONAGENCY APPI.JCATION FOR PERI 

## 'ir TO INSTAlJ , Pert 

## :0 Instnll Addjtjonal In(OMUntin" FoMU

12. Will the proposed emissions unit(s) involve the use of asbestos, benzene, beryllium, mercury, or vinyl chloride? yes yes yes yes yes XX·no XX no XX no XX no XX no Asbestos Benzene Beryllium Mercury Vinyl Chloride 13. please include the estimated cost of any air pollution control equipment to be installed on the proposed emissions unit(s). $ 50,000.00

.;"

.,"

EPA FORM 3150c

- 08/95 

### page 8 of 23

### .... ". 

### DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 Item 33, permit-to-Install Item 2j, Permit-to-Operate HARD CHROME PLATING LINE *7 Exhaust Stack 

# *3 Emissions

composite

meshpad

mist eliminator #7


# .-**~**

CHROMIC ACID 2000 gallons Composite Mesh Pad Mist Eliminator #3 /\ Blower #3 

## J\

WATER RINSE 1000 gallons 

### 0.015 mg/dscm Total Chrome 11\

I

"'- 

### ,FOR OHIO EPA USEONLY: DATEAPPLICATION**P~"Ii=IVED:**________ _ FACILITY 10: ' EMISSIONS UNIT(s)**ID(s)~:**---------- 

### OHIOENVIRONMENTALPROTECTIONAGENCY(OEPA) APPLICATIONFOR STATEPERMIT(S) TO OPERATEANEMISSIONS UNIT(S) (Do not complete application without reading instructions.) 1. Facility Information:
a. 

### b. c. Applicant Name: DIAMOND HARD CHROME , Inc. Facility Name: DIAMOND HARD CHROME , Inc. Facility Location: 6110 Grand Avenue Street: 6110 Grand Aveue CityNillage/Township: Cleveland County: Cuyahoga Zip Code:**~44;;;:...1.:..:0~4~**___ _ d. Primary Facility Contact Name:**~J~o:.!..!h:.!..!n....!.R.!.:.~T~a~n~k:!::o~vi!..:::c~h~**________ _ e. Primary Facility Contact Mailing Address/Phone Number: Street: 6110 Grand Avenue CityNillage/Township:**--=C:.!.:le~v~e~la~n!..:::!d,---**__________ _ State: OHIO Zip Code:**~44...:..1:..::0~4:.......-**_____ _ Phone Number: (216) 391-3618 

### f. OEPA Facility Identification 

### (10) Number (10-digit number):

___ _ g. Facility Primary Standard Industrial Classification (SIC) Code Number (4-digit number): _....;::;3;..:.4..:...71..:...-

______________ _ h. Authorized Individual Signature: I, being the individual specified in Ohio Administrative Code (OAe) rule 3745-35- 02(8), hereby applyfor Permit(s) to Operate (PTO) the emissions unit(s) described herein

. 

### .

# - John

### R. Tankovich**Aut~rize:t** Individual's Name (Please**ty~e** or print)



## (k-1'1<V1.;

# ret**~(p:z~** ALrlZed Individual's Signature PRESIDENT Title**I~** 

### -/2 -?? Date Signed

Operation ofan emissions unitwithoutan effective permitto operate, varianceto operate, orregistration status is prohibited by OAC rule 3745-35-02 and Section 3704.05 ofthe Ohio Revised Code.

EPA Form3161 ·05{95 Page 1 of7

### • i. Identification of Emissions Unit(s) at Facility (Identify thetollowlng Intormation for each emissi :; unit(s) forwhich this application**'~eing** 

### completed. List each emissions unrt on a separate line. Mark liNE" 

### (not established) if no OEPA 10 (Identification) has been assigned to an emissions unit): NOTE: Do not list emissions units that have been registered by the Ohio EPA

in accordance with OAC rule 3745-35-05(8). 

## r----- 

# ------------------------------, : 4-0igit OEPA Company 10 for Emissions Unit I I I I 

## I 10 

### I I 

## i Hard Chrome Plating Line #1 

## I 

## i I 

## i Hard Chrome Plating Line #2 

## I 

## i I Hard Chrome Plating Line #3 

## I I 

## I I 

### Hard Chrome Plating Line #4 

## I 

## I I I 

### Hard Chrome Plating Line #5 

## I 

## I 

## I I , 

### I 

## I Hard Chrome Plating Line #6 

### I 

# I i 

### Hard Chrome Plating Line #7 

# I i 

# I i 

# I i 

# I 

# I i 

### I I 

## I I 

### I 

### I 

## I 

## I 

# i i 

# I i 

## I 

## I L 

## l I I 

# : .: I I 

# : I 

## I**.~** 

## I I I 

## I 

## I I 

## I I I 

### <It additional entries tor emissions Units are needed, copytnlS pageana anacn the additional page(s) with additional emissions units entered and indicate below.) Check here if additional copies ofthis pageare attached:

EPA Form3161 ·05/95 Page 2 of7

### 2: Emissions Unit Information (make acopy of pages 

### 3-6and attachforeach emissions unit listed on pe )2):
a. OEPA Emissions Unit 

### 10 (4-digit) number:

________ _ b. Company 

### 10 for Emissions Unit: Hard Chrome Plating Line #7
c. Emissions UnitActivity Description: One

# en Chromatetank & one (1) water rinsetankforthe Hard Chrome Plating of Customers'partsto specifications d. Equipment Description: One (1).2000 gal ChromicAcid tank 

### &one (1) 1000 gallonwater rinse tank
e. Initial Installation Date (month/year):

__**1!..::s~t~q,-=u~a~rt~e:.:.Jr'L-...:.1.:.99:..:2=--**__ _ Initial Startup Date (month/year):

__ ---=.1=s.:....t**.:ag=ua=rt:....:.e=r'-'-,_1~9=9=2=--**______ _ Most Recent Modification Date (if applicable) (as defined in OAC rule 3745-31-01

### (J)) (month/year):**_N:..=./~A~**____ _ 

### 1. Emissions Information: Completethefollowing tablefor each criteria a:ir pollutant proposed to beemitted from the emissions unit at a rate greaterthan one ton/year (list each pollutant on a separate line), and for any pollutantfor which an emissions limit has been established (perastate orfederal regulation or Permitto Install) which limits air emissions ofthe pollutantto less than oneton/year. See CALCULATION SHEET#1 

# .--------------,..---------------- 

# --------------, I Pollutant Name Proposed Maximum Hourly Proposed Maximum Annual I I I I Emissions (pounds/day) Emissions (pounds/year) I 

## I 

## I I 

## i Total Chrome 0.02 6 

### I 

## i I 

## i I 

# i 

# I .- 

# ! ! 

# ! I I ____________'--

_______________L...

______________ (Ifadditional pollutants need to be identified, copythis pageand attach the additional page(s). Check here if additional copies ofthis page are attached.) g. Proposed Operating Schedule: Average: Hours/Day: --=-1=8

__ Hours!year: 4940 Maximum: Hours/Day:--=2:...;4=--

__ Hours!year: 8760

EPA Form3161 ·05/95 Page 3 of7c ) FOR OHIO EPA USE ONLY: DATEAPPLICATION P 

### 1 IVED: ________ _ FACILIlY10: 

### --=.,...,.....,,::-:-:-_________ _ EMISSIONS UNIT(s) 10(s):

_________ _ 

### h. Control Equipment Information: Providethe following for each add-on emissions control deviceto be employed forthe emissions unit: Check here

__ if no emissions control device is proposed to be employed for the emissions unitand proceed to item "i" below. Control EquipmentType Codes: A. Fabric Filter/Baghouse G. Condenser B. Electrostatic Precipitator H. CarbonAdsorber C. Catalytic Incinerator 

### I. Concentrator D. Thermal Incinerator 

### J. Cyclone/Multiclone E. Flare K. Settling Chamber F. Wet Scrubber 

### L. Other, desc: Meshpad Mist Eliminator 

# r--------------------.-------.---..,------- ---------, I Item Control Control Control 

## I 

# I Device #1 

### Device #2 

### Device #3 

# ! 

# I i. Type (see above codes) L L 

# ! 

# ! ii. Configuration Primary Secondary 

# I I 

### I 

## I iii. Manufacturer's Name Custom Custom 

## I I 

### I 

## I iv. Company 10 Scrubber #3 

### Scrubber #3 

## I !I !I i 

### v. Month/Year Installed i 

## !I !I i 

### vi. Pollutant(s) Controlled Total Chrome 0; Total Chrome i 

## I I I vii. Operating Capture Eft 

### (%) 95 95 

## I I 

## I I viii. Design Control Eff ° 

### (%) 99 99 

### I 

## I I 

## I ix. Operating Control Eft 

### (%) 99 99 

## i I I 

## I x. Inlet Gas Flow (acfm) 12000 12000 

# i I I 

## i xi. Inlet GasTemperature (OF) 80 80i 

## !\ !\ xii. Maximum Controlled Emissions Total Chrome 

## I Rate for Each Pollutant @ 0.015 

### mg/m3 

## I 

# I Controlled (Ib/hr, grain/dscf, or 

# I L

__ ppmv_)

_c__________________ _ __________

## --1

EPA Form3161 ·05/95 Page 4 of7FOR OHIO EPA USE ONLY: DATEAPPLICATION Rr--EIVEO:,

________ _ FACILIlY 10: ) EMISSIONS UNIT(s) 10(5)"-:
----------


### xiii. Supplemental control device information (see instructions) Control Device #1Composite Dual Meshpad Mist Eliminator; 0.0 gpm/1000

### ft3;**~p** 3.00"wc


### Control Device #2 Composite Single Meshpad Mist Eliminator: 0.0 gpm/1000 ft3;**_-~p** @ O.4"wc


### Control Device #3



# -------------------------

i. Emissions Egress Point(s) Information: (Providethefollowing informationfor each pointatwhich emissions are released into the ambientairfrom the emissions unit and list each individual egress pointon a separate line.) Egress point description codes: 

### A. Vertical stack (unobstructed) C. Vertical stack (obstructed) B. Horizontal/downward stack D. F.:'ugitive**r------------------------------~---------------------------,** 

# ! Company 

### 10 for Egress Point Description Code 

# ! 

# I STACK #3 C 

## I I I I I I I 

## i i I I 

## I I j. 

### A Process orActivity Flow Diagram must besubmitted for each emissions unit included in the application. Includethe OEPA Emission Unit 

### 10 and company identification forthe emissions uniton each processoractivityflow diagram submitted. Show entryand exit points ofall raw materials, intermediate products, by-products and finished products. Label all materials, including air pollution emissions and otherwaste materials and identify material and exhaust gas flow rates. Label the process equipment, emissions control equipment, and emissions egress points utilized.

EPA Form3161 ·05/95 Page 5 of7· ) k. Continuous emissions monitoring equipment: (Providethefollowing information if any continul**~** emission monitoring equipment i. mployed for any egress point(s) associated with this emissions unit.) 

# r-----------------.------------ Company ID Type of Manufacturer/ Serial No. Pollutant(s)1 

# i for Egress Monitor Model No. I Point Monitored 

# I

i 

### I 

## l I I I I 

### I 

## I I I I I. Federally Enforceable Emissions Limits: (Providethefollowing informationonly if applying forfederally enforceable limits, perOAC rule 3745-35-07, forthe emissions unit.) Check here

_ ifapplying, per OAC rule 3745-35-07, forfederally enforceable limits as partofthis permit issuance. If applying for such limits, attach a separate piece of paperproviding the following information: i. identification ofthe proposed operation/production limitation(s) forthe emissions unit(s); ii. identification ofthe proposed shortterm emission limitforeach pollutant, corresponding to the proposed operational/production limit; iii. proposed method(s), including identification ofapplicable methods, including any contained within 40 CFR, Parts 51 and 60, whichwill be utilized to demonstrate compliancewiththefederally enforceable limits; and iv. a summaryofthetotal facility IIpotential to emir' (tons/year) foreach applicable pollutant (PM, NO

### x' 802, CO, VOC, HAPs, etc.) as of implementation ofthe proposed federally enforceable limits (include supporting calculations).

EPA Form3161 - 05/95 Page 6 of7FOR OHIO EPA USE ONLY: OATE APPLICATION**R~~r::IVEO:**________ _ FACILIlY 10: : EMISSIONS UNIT(s) 10(s):----------

m. Confidentiality Claims: Check here

__if requesting any information included in thisapplicationforthis emissions unitto be claimed as atrade secret perOhio Revised Code (ORC) 3704.08: If a claim is being made, attach a separate piece of papertothis application and include the following information tojustifythe claim:

i. identification ofthe specific information (item 

### # and description) submitted withintheapplicationforthe emissions unitwhich is being claimed as a tradesecret; ii. an explanation ofwhy the information specified is indeed atrade secret; iii. confirmation thatthe alleged trade secret is not revealed by inspection or analysis ofany marketed product (example: ureverse chemistry"); and iv. identification ofsecurity measureswhich have been adopted to ensure secrecy, and confirmation that reasonable orenforceable agreements or otherconfidential relationships prohibiting useordisclosureofthe secret existed withthosewhom the secretwas revealed (example: employee secrecy agreements and/orcontractoragreements). Finally, ifa confidentiality claim is being submitted, two copies oftheapplication need to be submitted, one completed version with all the information requested and one "sanitized version containing all information requested exceptthat information uponwhich atrade secret claim is being made.
n. EmissionsActivity Category Forms: The appropriate Emissions Activity Category (EAC) form(s) must becompleted and attached for each emission unit. At leastonecomplete EAC form must be submitted foreach emission unitforthe applic.ation to be considered complete. Please identify each EAC form completed and 'being submitted with this application forthis emissions unit:
EAC form ID number (see instructionsfor listof EACforms) i. 3100 

### iii. ii. iv.

EPA Form3161 ·05/95 Page 7 of7

### DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 

### Item 33, 

### permit-to-Install Item 

### 2j, permit-to-Operate HARD CHROME PLATING LINE #7 

### Exhaust Stack #3 

### Emissions

composite

meshpad

mist eliminator #7

CHROMIC ACID 2000 gallons Composite Mesh Pad Mist Eliminator 13 

### 11\ Blower 13 

## 11\

WATER RINSE 1000 gallons 

### 0.015 mg/dscm Total Chrome



# -

### DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 CALCULATION SHEET #1 CALCULATION of DAILY 

### &ANNUAL EMISSIONS HARD CHROME PLATING LINE #7 BASIS of CALCULATIONS 1.0 Normal Operating Schedule: 18 hrs/day x 5 days/week x 52 weeks/year

5 hrs/day x 1 day /week x 52 weeks/year NORMAL OPERATING SCHEDULE 

# = 4680 hrs/year 

# = 260 hrs/year 4940 brs/year 2.0 Allowable emission rate of Total Chromium: from 40 CFR 63.342(c}(I}{i} 0.015 mg/dsm3 

### (6.6 x 10-6 

### grains/dsftJ) 3.·0 Blower Capacity: from Equipment Nameplate 12,000 ft3

### /min CALCULATIONS:

allowable + mg/lb x ft3/min ft3/m3 x min/hr x hrs/yr emissions (mg/dsm') ,

0.015 454000 12000 35.31 60 8760 lbs total + hrs/yr x hrs/day

Cr/year 6 8760 24 

## =lbs total Cr/year
6 

## =lbs total Cr/day

0.02- 

### , DATEAPPUCATlON RECEIVED:

___ _ FI>- !f'O:

_______ _ I 

### EMISSIONS ACTIVITY CATEGORY FORM PROCESS OPERATION OEPA EMISSIONS UNIT ID (if established) [Note: Ifthere is morethan one end productforthis process, copyand complete this page for each additional product (see instructions).] 

### 1. End product of this process:
___**!...!H=a!..::rd~C.!.!h!..::ro::.:..:m:..:.:e~p::..::la~te~d::....:.:.m.:..::e~ta:::.I-I:p:.:::a~rt~s_-**

### .=L:.:..;in:.:::e....:#.:....!:7

__ 2. 

### Hourly production rates (indicate appropriate units): Average production: Maximum production: VARIOUS
- Custom Hard Chrome Plating VARIOUS
- Custom Hard Chrome Plating 3. Projected maximum annual production (indicate appropriate units): Undeterminable 4. Actual annual production (indicate appropriate units): Undeterminable 5. Type of operation: 

# ocontinuous 

# X batch; ifbatch indicate: minimum cycle time**~** 

### hours minimum time between cycles**_~**

### hours 6. Materialsused in 

### process atmaximumhourlyproductionrate: Physical State at Material Standard Principle Use Conditions MetalPartsfrom Customer Solid ChromePlated Product ChromicAcid Liquid Chrome for Plating 

# .- MetalProduct Amount (lbs/hr) Unknown Unknown

NOTE: Diamond HardChrome,Inc.is a Custom PlatingShop. Customers supply

### various quantities of

### varioussizesandshapes ofmetal parts.DiamondHardChrome,Incplatestheseparts with a hardchromeplating.

EPAfORM3100 • REV 1995 1OF 1

## .'OHIOENVIRONMENTAl.PROTECfIONAGENCY APPLICATION FOR PERMIT .I INSTALL Read all instructions carefully before filling out this application (See the line-by-line instructions on page 16). please also be aware that it may take 2 to 6 months or more to obtain a final permit to install. Construction of a new source cannot begin until a final permit to install is obtained. DIAMOND HARD CHROME, Inc. JOHN R. TANKOVICH 

### FOR OFFICE USE ONLY PTI No. 

# !.3·.{gzr**R~~~Ived** 

# /j./

# r-c;71

Applicant Name 9 Primary Facility Contact DIAMOND HARD CHROME, Inc. 2 Facility Name 6110 Grand Avenue 3 Facility Address (Street) Cleveland 4 City, Township, or Village (Circle) Cuyahoga 44104 5 County 6 Zip Code
7 OEPA Air Facility ID# (10-digit) 3471 8 Facility primary Standard Industrial Code (216) 391-3618 10 contact Phone Number 6110 Grand Avenue 11 Contact Mailing Address (Street) 12 Mail Drop/Attention (if applicable) Cleveland 13 City/Township 44104 15 Zip Code OH 14 State

This facility is located at 6110 Grand Avenue, Cleveland, Cuyahoga County, OH 44104 16 Description of the Proposed Location of the Facility

Hard Chrome Plating Line #4 17 Name of new or modified source or facility Metal parts that are Hard Chrome plated to Customer Specifications 18 Product of new or modified source/facility Under OAC 3745-31-04, these signatures shall constitute personal affirmation that all statements or assertions of fact made in the application are true and complete, comply fully with applicable state r.equirements, and shall subject the signatory to liability under applicable state laws forbidding false or misleading statements. Date: 19

I

# OJ**ff:~ ~-u** **I;:~**

# [1Wi

# I,;: 6110 Grand Avenue Cleveland OH 44104 '.

### ~ 

### t!D l.S
. .. . ... \\;,**~~~~~~~~~~~~~~~~~~~~~~~~~~-----H~-------** 

# \; I 21 Address (Street, City Township, State and Zip Code) 1-· For wastewater Treatment plants complete the following. 

### DEC 18 

## 1997 DIVISION OF

. N/A Date: .G

## PCLlUT!tlNr.C;:. 22 Slgnature of General Contractor or Agent performing installation, 

## It selected. 23 Company 24 Address (Street, City/Township, State and Zip Code)

EPA FORM

- 3150a

- 08/95 \pti.07 Page 1 of 23

### ·'OHI0 ENVIRONMENTAL**PROT~CTION** 

### AGENCY APPIJCATION FOR pER. 

### T TO INSTAlJ, permit" !stoll Emissions IIn;t Inronuat;on Fprm 

### Permit to Install Emissions UnitInformation Form One copy of this form should be filled out for each airpollution emissions unit covered by this permit to install application. Instructions for this form can be found starting on page 17 of the permit to install application package. 25. OEPA Emissions Unit ID (4 digit number): 26. Company ID for Emissions Unit:

____**~H~a~r~d~C~h~r~o~m~e~P=1~a~t=in~g~L~1~'n~e~#~4~**____________________ _ 27. Emissions Unit Activity Description: One (1) Chromate tank and one (1) water rinse tank for the Hard Chrome Plating of Customers' parts to Customers' specifications. 28. Equipment Description: One (1), 1500 gallon Chromic Acid tank and one (1) 750 gallon water rinse tank with fume exhaust through a meshpad demister and packed bed scrubber. 29. Construction/Modification/Emissions Testing Schedule Equipment Ordered (month/year)-

- - Commence Construction Date (month/year) Initial Startup Date (month/year)

- - - - Most Recent Modification Date (if applicable) (as defined in OAC rule 3745-31-01(j»: Performance Testing

- - - - - - - - - - 30. Emissions Information: 1st 1st 1st guarter, 1992 guarter, 1992 guarter, 1992 N/A June 18, 1997 Complete the following table for each criteria air pollutant proposed to be emitted from the emissions unit at a rate greater than the deminimus amounts (list each pollutant on a separate line), and for any pollutant for which an emissions limit has been established (per a state or federal regulation or Permit to Install) which limits air emissions of the pollutant. SEE CALCULATION SHEET #1 Pollutant Name Proposed Maximum Hourly Proposed Maximum Yearly Emission (lb/day) Emission (Poundslyear) Total Chrome 0.02 6**.~**

(If additional pollutants need to be identified, copy this page and attach the additional pages. Check here

__ if additional copies of this page are attached.)

EPA FORM 3150b

- 08/95 Page 2 of 23

### ·'OHIO ENVIRONMENTALDROTECTION AGENCY APPLICATION FOR PERh 

# .1'TO INSTALL Permit to !Ostp" Emissions I!nit Inrormption Form 31. proposed operating Schedule: Hours Per Day Hours per Year Average 18 4940 Maximum 24 8760 32. Add-on Control Equipment Information: Does this emissions unit employ add-on emissions control equipment? 

### x yes no If your answer is yes, then fill out the table below. If your answer is no, then proceed to item # 33. Control Equipment Type Codes: A. Fabric filter/Baghouse E. B. Electrostatic Precipitator F. C. Catalytic Incinerator G. D. Thermal Incinerator H. Flare**\~et** Scrubber Condenser Carbon Adsorber Item Control Device #1 Type (See Above Codes) L Configuration Primary Mapufacturer's Name Custom Company ID Scrubber #2 Month/Year Installed pollutant(s) Controlled Total Chrome Operating Capture 95 Efficiency(%) Average Design Control 99 Efficiency(%) Operating Control 99 Efficiency(%) Inlet Gas Flow (acfm) 12000 Inlet Gas Temperature 80 (oF) 

## ..• Maximum Controlled Emission Rate for Each Pollutant controlled (lb/hr, grain/dscf or ppmv) I. Concentrator J. Cyclone/Multiclone K. Settling Chamber L. Other, desc Meshpad Mist Eliminator Control Device #2 Control Device #3 F Secondary Harrison Plastic Scrubber Scrubber #2
Total Chrome 95 99 99 12000

80 Total**Chrom~** @ 0.015 mg/m uppremental cont:ro.L aeVl.ce l.nrormaCl.on (see l.nstructl.onSJ Control Device #1 Composite Meshpad Mist Eliminator; 8.S qpm/1000 ft3; Ap @2.18 "wc
Control Device #2 Packed Bed Scrubber; 8.S qpm/1000 ft3j Ap @0.4 "we
Control Device #3

__________________________________________________________________ _

EPA FORM 3150b

- 08/95 Page 3 of 23

### ·**~OiIIO ENVIRON~IENTAl·**  

### "PROTECTION 

### AGENCY i AppIJCATION FOR 

### PER, )TTO INSTAIJ, Permjt to .nstall Emissions lIn;' Infnnnatjon Form 33. Attach a Process or Activity Flow Diagram to this application for each emissions unit included in the application. Please see the instructions on page 18. 34. Emissions egress point(s) information: (Provide the following information for each point at which emissions are released into the ambient air from the emissions unit. List each individual egress point on a separate line): Egress point type codes: A. vertical stack (unobstructed) C. vertical stack (obstructed) B. horizontal/downward stack D. fugitive Egress Point Information Company ID for Type Egress Egress Temp Flow GEP GEP Egress Point Code Point Shape Height (F) (ACFM) Building Building (ft) (ft) Height Length (ft) (ft) Stack #2 C DIAMETER 28 Maximum Maximum 38 100 100 12000 Length/width Average Average 1.75 x 2.33 76 6000 Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/width Average Average**.~** Diameter Maximum Maximum Length/Width Average Average
Diameter Maximum Maximum Length/Width Average Average

EPA 

### FORM 3150b

- 08/95 Page 4 of 23**'OHI~** 

### ENVIRONMENTALPROTECTIONAGENCY AppIJCATIONFORpERJ**~T~T~O~~I~N~SLT~ALI~Ju,**

### ____**~p~e~r~n~Ji~t~~~~.,~du"ul~I~E~nwti~s~dwown~s~I~fu~i~t~I~nwfuW~~Dwt~~un~F~o~r~mL**
EMISSIONS UNIT EGRESS POINT LOCATION INFORMATION Company 10 for Egress UTH Zono UTM Easting UTM Northing Base Minilllum Point (16 or 17) (S digit) (m) (7 digit) (m) Elevation Fenceline (ft) Distance (ft) 

### Stack #2 28 

### 60

35. Are -you applying, per OAC rule 3745-35-07, for federally enforceable limits as part of this permit issuance? yes 

### xx no 36. Are you requesting any information included in this application for this emissions unit is being claimed as a trade secret per Ohio Revised Code (aRC) 3704.08? yes XX no 37. Does this emissions unit utilize any continuous emissions monitoring equipment? If so, complete the following table. Company ID Type of Manufacturer/ Serial Number Pollutant(s) for Egress Monitor Model Number Monitored Point

38. The appropriate Emissions Activity Category (EAC) form(s) must be completed and attached for each emissions unit. At least one complete EAC form must be submitted for each emission unit for the application to be considered compete.

EPA FORM 3150b

- 08/95 

### Page 5 

### of 23

## ofllOENVIRONMENTALPROTECTIONAGENCY APPIJCATION FOR PER1,**_;TL-T.I-'O..L...~I.L:NlJS:::t.T...L...IA~I**... JI..o'

_____**--I::p.l:lerI:lO~** .... " ..,&tu,o..,&IA"liJstJlDJlII
..... AudlLdw;tLII;OIllO1U8uJ..1I.Qnufou:no:JWI0wt;lOoDO-lFl!:lnu:rmm... Per.nit to InstallAdditional InformationForm The following additional information is required to be submitted with the application. This information should be submitted on either these forms 

### or on separate pieces ofpaper and attached to the permit to install application form. This additional information is divided into four sections: General information which is required for all permit to install applications, information required 

### for air pollution applications, information required for wastewater applications and information required 

### for solid.waste disposal facilities. Additional Information Required for Air Pollution Applications 1. This Permit to Install application or Plan Approval is for (Check all that Apply)? X A new or modified source of air contaminants; Land application of sludge; Public waste system; A new or modified disposal system, i.e., a system for disposing of sewage, industrial waste, or other wastes (including sewage system or treatment works); or Anew or modified solid waste disposal facility. Note: Complete all questions on pages x through xx for all types of sources/facilities checked above. In addition complete the following: If the application is for a source of air contaminants or a solid waste disposal facility, will the activity or facility (or any associated pollution control, equipment) result in or potentially result in the creation and discharge of wastewater or the pollution of surface water or ground water? yes XX no If yes, explain

_______________________________________________________________ ___ If the application is for a solid waste disposal facility, a disposal system, the land application of sludge, or a public water system, will the activity or facility result in or potentially result in the creation of any air contaminants? yes XX no If yes, explain

______________________________________________________________ ___ Will the activity or facility that you propose in your application result in or require the treatment, storage, or disposal of hazardous waste? yes XX no If yes, explain

_______________________________________________________________ ___ Will the activity or facility you propose result in the generation of hazardous waste? XX yes no If yes, explain Some chrome contaminated waste rags, gloves, etc are generated in amounts less than 1000 pounds/year. Less than 500 pounds/year of chrome contaminated tank bottoms are also generated. 2. state the reason for the application. Is this a new installation, modification to an existing source/facility, reconstruction of an existing source/facility, or startup of a source/facility that has been permanently shutdown for year? This emission unit has been in operation prior to this application. The application for the PTI/PTO had been inadvertently overlooked. 

### 3. Has a previous Ohio EPA application or plan submission been filed for this source/facility? If so, state the date and type of application previously submitted. yes XX no Date:________ _ Type: Air Wastewater Solid Waste Hazardous Waste 4. will the proposed source/facility comply with all rules, laws, and regulations of Ohio EPA and U.S. EPA? XX yes no EPA FORM 3150c

- 08/95 Page 6 of 23

# oino ENVIRONMENTAL"PROTECTION AGENCY AppIJCATION FOR PERh 

## TTO INSTAIJ. pem)" to Instnll Additjonpl InformaCion Form 5. Do you wish to request permit to install registration status via Ohio Administrative Code 3745-31-05(E)? yes 

### xx no 6. Are the proposed sources required to comply with the following federal requirements? Note: Don't be afraid to call your Ohio EPA field office contact to ask them if your emissions units need to comply with these standards. yes XX no New Source Performance Standards (NSPS) New Source Performance Standards are listed under 40 CFR 60

- Standards of Performance for New Stationary Sources. Ifyour emissions unites) are listed under one of these standards then answer yes. yes XX no National Emission Standards for Hazardous Air pollutants (NESHAPS)

XX yes no

yes XX no National Emissions Standards for Hazardous Air Pollutants are listed under 40 CFR 61. If your emissions unites) are listed under one of these standards then answer yes. Maximum Available Control Technology (MACT) Standards The Maximum Available Control Technology standards are listed under 40 CFR 63. Ifyour emissions units(s) are listed under on of these standards then answer yes. Prevention of Significant Deterioration (PSD) These rules are found under 40 CFR 51.21. yes XX no Appendix "5"

- Emission Offset policy This policy can be found under "Appendix S to 40 CFR part 51 - Emissions Offset Interperative Ruling. " yes XX no Are there any other federal requirements applicable? (i.e., 40 CFR Part 75, Title IV requirements (acid rain), etc.) If so, answer yes and list the rule citations. 7. Will the proposed emissions units employ best available technology (BAT)? This is required under Ohio Administrative Code 3745-31-05(A)(3). The definition of best available technology can be found in Ohio Revised Code 3704.01(F) and is defined as: "Best Available Control Technology" means an emissions limitation (including a visible emissions standard) based upon the maximum degree of reduction for each pollutant subject to regulation under the £lean**~ir ~ct**  which would be emitted from any proposed major stationary source or major modification which the director, on a case-by-case basis, taking irtto account energy, environmental and economic impacts and other costs, determines is achievable for such major stationary source or major modification through application of production processes or available methods, systems and techniques, including fuel combustion techniques for control of such pollutant. 

### xx yes no 8. Will the proposed emissions unit/facility comply with all rules, laws, and regulations of the Ohio EPA and U.S. EPA? XX yes no 9. Will the proposed sources cause the significant degradation of air quality? yes XX no 10. Will the proposed sources interfere with the attainment and maintenance of the ambient air quality standards? yes 

## xx no 11. Describe any emissions unit monitoring, emission monitoring, or control equipment monitoring devices to be installed by the applicant which are not already described in the attached Emissions Activity Form(s).

EPA FORM 3150c

- 08/95 Page 7 of 23

## ·'olnO ENVIRONMENTAl·PROTECTIONAGENCY**AP~JCATIONFORPER'.~'L~~T~O~IuN~SuTLA~I~JL,~**

### _____**PQe~r~m~ILru~~fu~s~~u"~AdwdwiDtin~wawJ~I~nufu~~~8utia~~F~n~~~**

12. Will the proposed emissions unit(s) involve the use of asbestos, benzene, beryllium, mercury, or vinyl chloride? yes yes yes yes yes XX no XX no XX no XX no XX no Asbestos Benzene Beryllium Mercury vinyl Chloride 13. Please include the estimated cost of any air pollution control equipment to be installed on the proposed emissions unit(s). $ 100,000.00

EPA FORM 3150c

- 08/95 Page 8 of 23til' "



# >- DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 Item 33, Permit-to-Install Item 2j, Permit-to-Operate HARD CHROME PLATING LINE #4 Exhaust Stack #2 Emissions

composite

meshpad

mist eliminator #4

·W 

# 4

CHROMIC ACID 1500 gallons Packed Bed Scrubber #2**I~** Blower #2 )1\

WATER RINSE 750 gallons 0,015 mg/dscm 

### Total Chrome**)~**



### ..... ,FOR OHIO EPA USE ONLY: DATEAPPLICATION: :IVEO:,

________ _ FACILITY 10:

__ --,--,-_________ _ EMISSIONS UNIT(s) 10(s):

_________ _ 

### OHIOENVIRONMENTALPROTECTIONAGENCY(OEPA) APPLICATIONFOR STATEPERMIT(S) TO OPERATEANEMISSIONS UNIT(S) (Do notcomplete application without reading instructions.) 1. Facility Information:
a. Applicant Name: DIAMOND HARD CHROME, Inc. b. Facility Name: DIAMOND HARD CHROME, Inc. c. Facility Location: 6110 Grand Avenue Street 6110 Grand Aveue CityNillage/Township: Cleveland County: Cuyahoga Zip Code:**-::!:44:!..1~0:.:!:4**____ _ d. Primary Facility Contact Name:**~Jo:!::!.h!..!2n!.!....!..R~** •**.....!T~a~n~k~ov~i!!::c.!.!h**_________ _ e. Primary Facility Contact Mailing Address/Phone Number: Street: 6110 Grand Avenue CityNiliage/Township:**~C:..!.:!le~v~e~la:!!.n~d~**___________ _ State: OHIO Zip Code:**-::!:44::!..1~0~4,-**_____ _ Phone Number: (216) 391-3618 f. OEPA Facility Identification 

### (10) Number (10-digit number):,

___ _ g. Facility Primary Standard Industrial Classification (SIC) Code Number (4-digit number): _.;:.3..:,.47:.....1.:......-

______________ _ h. Authorized Individual Signature: I, being the individual specified in Ohio Administrative Code (OAC) rule 3745-35- 02(8), hereby applyfor Permit(s) to Operate (PTO) the emissions unit(s) described herein John R. Tankovich Auth ized Individual's Name (Pleasetype orprint)
Au orized Individual's Signature PRESIDENT Title**(~** Date Signed

Operation ofan emissions unitwithoutan effective permitto operate, varianceto operate, or registration status is prohibited by OAC rule 3745-35-02 and Section 3704.05 ofthe Ohio Revised Code.

EPA Form3161 ·05/95 Page 1 of7J

- .. 

### i. Identification of Emissions Unit(s) at Facility (Ide('"ltify the following information for each emissi ;; unit(s) forwhich this application. being completed. List each emissions uniton a separate line. Mark "NE" (not established) if no OEPA 10 (Identification) has been assigned to an emissions unit): NOTE: 00 not list emissions units that have been registered bythe Ohio EPA

in accordance with OAC rule 3745-35-05(8). 

## r----- 

# -------------------------. : 4-0igitOEPA Company 10 for Emissions Unit I I I I 

### I 10 

## I I 

## i Hard Chrome Plating Line #1 

### I 

## i I 

# i Hard Chrome Plating Line #2 

### I 

## i 

## I Hard Chrome Plating Line #3 

## I I I I 

### Hard Chrome Plating Line #4 I 

## I 

## I I 

### Hard Chrome Plating Line #5 I 

## I I I 

### Hard Chrome Plating Line #6 I 

## I I 

# I i 

### Hard Chrome Plating Line #7 

# I j 

# I i 

# I j 

# I i 

# I j 

### I 

### I 

### I 

## I I I 

## I I 

# i i 

# I i 

## I 

## I**~** 

## J I 

## I I 

## I I 

### I 

## I I I I 

## I 

## .-. 1 

## I I 

## I 

## J I 

## I I 

### J {It

### additional entriesfor emissions Units are needed, copythis page ana attach the additional page(s) with additional emissions units entered and indicate below.) Check here ifadditional copies ofthis page are attached:

EPA Form3161 - 05/95 Page 2 of7.. 1 2. t::mlsslons unit InTOrmatlOn (maKe a GUpy OT paye:s "-0 i:tIJU auaGn Tor eaGn erru:SSlons unit listed on PCl2):
a. OEPA Emissions Unit 10 (4-digit) number:

________ _ b. Company 

### 10 for Emissions Unit: Hard Chrome Plating Line #4
c. Emissions UnitActivity Description: One (1) Chromatetank

### & one (1) water rinse tankforthe Hard Chrome Plating of Customers'partstospecifications d. Equipment Description: One (1), 1500 gal ChromicAcid tank

### &one (1)750 gallon water rinse tank
e. Initial Installation Date (month/year):

__**1:....::s=t...:::ql,:u:.::a~rt=e"-'r,L.......:.1=99=2=--**__ _ Initial Startup Date (month/year):

__**--!1.!:!s~t ~q~ua~rt~e~r!..S..,_1..!..:9~9!!:2=--** ______ _ Most Recent Modification Date (if applicable) (as defined in OAC rule 3745-31-01

### (J» (month/year):**_~NI.£/A:!....-.**____ _ f. Emissions Information: Completethefollowing tablefor each criteria air pollutant proposed to beemitted from the emissions unit at a rate greaterthan oneton/year (list each pollutant on a separate line) I and forany pollutantforwhich an emissions limit has been established (pera state orfederal regulation or Permitto Install) which limits air emissions ofthe pollutantto less than oneton/year. See CALCULATION SHEET#1 

# .-----------------------------_._-------------, I Pollutant Name Proposed Maximum Hourly Proposed Maximum Annual I I 

## I I Emissions (pounds/day) Emissions (pounds/year) 

### I 

## J I 

## i Total Chrome 0.02 6 

### I j 

## I I 

## i 

# i 

# I ..• 

# I ! 

# I I I



# ---------------------------- 

# -------------- (Ifadditional pollutants need to be identified I copythis pageand attach the additional page(s). Check here ifadditional copies ofthis page are attached.} g. Proposed Operating Schedule: Average: Hours/Day: --=-1=8

__ Hours/Year: 4940 Maximum: Hours/Day:--=2=-4=--

__ Hours/year: 8760

EPA Form3161 - 05/95 Page 3 of7- 

# .. , rvn unlu L.'-" Vw'-

## _1._.. DATEAPPLICATION r 'c:IVEO:

________ _ FACILl1Y 10: I EMISSIONS UNIT(s) 10(5 7):---------- 

### h. Control Equipment Information: Provide the following for each add-on emissions control device to be employed forthe emissions unit: Check here

__if no emissions control device is proposed to be employed for the emissions unit and proceed to item lIill below. Control EquipmentType Codes: A. Fabric Filter/Baghouse B. Electrostatic Precipitator C. Catalytic Incinerator D. Thermal Incinerator 

## E. Flare F. Wet Scrubber G. Condenser H. Carbon Adsorber I. Concentrator 

### J. Cyclone/Multiclone K. Settling Chamber 

### L. Other, desc: Meshpad Mist Eliminator 

# .--------------------.--.---.-'---..,...--------r-----------, I Item Control Control Control 

## I 

# I Device #1 Device #2 Device #3 

# ! 

# ! i. Type (see above codes) 

### L F 

# ! ! ii. Configuration Primary secondary! 

### I I 

## I iii. Manufacturer's Name Custom Harrison Plastic Scrubber 

## I I I 

## I iv. Company 10 Scrubber #2 Scrubber#2 

## I !I !I i 

### v. Month/year Installed i 

### I ! 

### II i 

### vi. Pollutant(s) Controlled Total Chrome Total Chrome i 

## I I I vii. Operating Capture Eft (%) 95 95 

### I 

## I I I viii. Design Control Eft (%) 99 99 

### I 

## I

.. I 

## I ix. Operating Control Eft (%) 99 99 

## i I 

## I 

## i x. Inlet Gas Flow (acfm) 12000 12000 

## i I I 

## i xi. InletGas Temperature 

### (oF) 80 80 

## I !I !I xii. Maximum Controlled Emissions Total Chrome 

## I Rate for Each Pollutant @ 

### 0.015 mg/m3 

## I 

# I Controlled (Ib/hr, grain/dscf, or 

## I L_p_pm_v_)

_____________'--, ._'-

________

# J

EPA Form 3161 - 05/95 Page 4 of7

# .. .,

xiii. FOR OHIO EPA USE ONLY: DATEAPPLICATION r ::IVED:

________ _ FACILl1Y ID: EMISSIONS**U;::N-:I=T(;-:s)"7.ID~(s-;-):----------** Supplemental control device information (see instructions) Control Device #1Composite Meshpad Mist Eliminator: 8.5 gpm/1000

### ft3;**~p** 2.18"wc

Control Device #2 Packed Bed Scrubber; 8.5 gpm/1000fP:**~p** @ 0.4" wc

Control Device #3



# ---------------------------------------
i. Emissions Egress Point(s) Information: (Providethefollowing informationfor each pointatwhich emissions are released into the ambientairfrom the emissions unit and list each individual egress pointon a separate line.) Egress pointdescription codes: A. Vertical stack (unobstructed) C. Vertical stack (obstructed) B. Horizontal/downward stack D. Fugitive**r------------------------------~--------------------------,** 

# ! Company 

### 10 for Egress Point Description Code 

# ! !I !I i STACK

### #2 C i 

### I I I 

## J I I I 

## J I I 

## I I j. A Process orActivity Flow Diagram must be submitted foreach emissions unit included in theapplication. Includethe OEPA Emission Unit 

### 10 and company identificationforthe emissions unit on each process oractivityflowdiagram submitted. Show entry and exit points ofall raw materials, intermediate products, by-products and finished products. Label all materials, including airpollution emissions and otherwaste materials and identify material and exhaust gasflow rates. Label the process equipment, emissions control equipment, and emissions egress points utilized.

EPA Form 3161 ·05/95 Page 5 of7

# .. k. Continuous emissions monitoring equipment: (pr('\vldethe ronowlng Intormatlon if 

### any continu ; emission monitoring equipment j. 

### Jmployed forany egress point(s) associated with this emissions unit.) 

# r----------------------------- Company 10 

### Type of Manufacturer! Serial No. Pollutant(s)

# I 

# I for Egress Monitor Model No. I 

### Point Monitored 

# i i i 

### I 

### I 

## I I I 

### I 

# i I I I 

### I. Federally Enforceable Emissions Limits: (Providethefollowing information only if applying forfederally enforceable limits, per OAC rule 

### 3745-35-07, forthe emissions unit.) Check here

_ ifapplying, per GAG rule 

### 3745-35-07, forfederally enforceable limits as part ofthis permit issuance. Ifapplying for such limits, attach a separate·piece of paper providing the following information: i. identification ofthe proposed operation/production limitation(s) forthe emissions unit(s); ii. identification ofthe proposed shortterm emission limitfor each pollutant, corresponding to the proposed operational/production limit; iii. proposed method(s), including identification ofapplicable methods, including any contained within 

### 40 GFR, Parts 

### 51 and 

### 60, whichwill be utilized to demonstratecompliancewith thefederally enforceable limits; and iv. a summary ofthetotal facility Upotential to emit" (tons/year) foreach applicable pollutant (PM, NO

### x , S02' CO, VaG, HAPs, etc.) as of implementation ofthe proposed federally enforceable limits (include supporting calculations).

EPA Form3161 - 05/95 Page 6 of7FOR OHIO EPA USE ('l"lLY: DATE APPLICATION :IVED:.

________ _ FACILl1Y 10: EMISSIONS U·:-:N=IT:-:(s):-7.ID::-:(-:-s):----------

m. Confidentiality Claims: Check here

__if requesting any information included inthis applicationforthis emissions unitto beclaimed as a tradesecret per Ohio Revised Code (ORC) 

### 3704.08: If a claim is being made, attach a separate piece of paperto this application and includethe following informationto justifytheclaim:



### i. identification ofthe specific information (item 

### # and description) submitted within theapplication forthe emissions unitwhich is being claimed as a trade secret;
. ii. an explanation ofwhy the information specified is indeed atrade secret; iii. confirmation thatthealleged trade secret is not revealed by inspection or analysis ofany marketed product (example: "reverse chemistryll); and iv. identification ofsecurity measures which have been adopted to ensure secrecy. and confirmationthat reasonable orenforceable agreements or otherconfidential relationships prohibiting useordisclosureofthesecret existed with thosewhom the secretwas revealed (example: employee secrecy agreements and/orcontractoragreements). Finally. ifa confidentiality claim is being submitted, two copiesofthe application need to besubmitted. onecompleted version with all the information requested and one "sanitized version containing all information requested exceptthat information uponwhich atrade secretclaim is being made.
n. EmissionsActivity Category Forms: The appropriate EmissionsActivity Category (EAC) form(s) must becompleted and attached foreach emission unit. At leastonecomplete EACform mustbe submitted for each emission unitfortheapplication to be considered complete. Please identify each EAC form completed and being submitted with this application forthis emissions unit:
EAC form ID number (see instructionsfor list of EAC forms) 

### i. 3100 iii. 

### ii. iv.

EPA Form3161 ·05/95 Page 7 of7l'
..

......

..... DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 Item 33, Permit-to-Install Item 2j, Permit-to-Operate
HARD CHROME PLATING LINE #4 Exhaust Stack #2 Emissions

composite

meshpad

mist eliminator #4

'W**~**

CHROMIC ACID 1500 gallons Packed Bed Scrubber 12

### I~ Blower #2 

### 1\

WATER RINSE 750 gallons 0.015 mg/dscm Total Chrome**I~**

......
.....

### DIAMOND HARD CHROME, Inc. 6110 Grand Avenue Cleveland, Cuyahoga County, OH 44104 CALCULATION SHEET #1 CALCULATION of DAILY &

### ANNUAL EMISSIONS HARD CHROME PLATING LINE #4 BASIS of CALCULATIONS 1.0 Normal Operating Schedule: 18 hrs/day x 5 days/week x 52 weeks/year

5 hrs/day x 1 day /week x 52 weeks/ye.ar NORMAL OPERATING SCHEDULE 

# = 4680 hrs/year 

# = 260 hrs/year 

### 4940 hrs/year 2.0 Allowable emission rate of Total Chromium: from 40 CFR 63.342{c){1){i) 0.015 mg/dsm3 

### (6.6 x 10-6 

### grains/dsft3 ) 

### 3.0 Blower Capacity: from Equipment Nameplate 12,000 ft3

### /min CALCULATIONS:

allowable + mg/lb x ft3 /min ft3 /m3 x min/hr x hrs/yr emissions (mg/dsm3)

0.015 454000 12000 35.31 60 8760 lbs total ':" hrs/yr x hrs/day

Cr/year 

# I 6 

# I ,8.160 

# I 24 

# I I ", 

# I =lbs total Cr/year
6 

# =Ibs total Cr/day 

# I 0.02 

# I

## ·

... FOR OHIO EPA USE ONLY o ,PPlICA1l0N RECEIVED:

___ _ F" .YIO!

_______ _ 

### EMISSIONS ACTIVITY CATEGORY FORM PROCESS OPERATION OEPA EMISSIONS UNIT 10 (if

### established) [Note: Ifthere is morethan one end productfor this process, copy and complete this page for each additional product (see instructions).] 

### 1. End product of this process:
___**!-.!H::::::a.:..::rd::....::=:C~h.:..::ro.::..m:.:.:e~p~la~te::.:d:::....:.:.m.:.::e~ta::!I-J'PQa:o:.;rt~s_- -=L::.:..in~e'-'#"-4.:...-._**  

### 2. Hourly production rates (indicate appropriate units): Average production: Maximum production: VARIOUS
- Custom Hard Chrome Plating VARIOUS
- Custom Hard Chrome Plating 3. Projected maximum annual production (indicate appropriate units): Undeterminable 4. Actual annual production (indicate appropriate units): Undeterminable 5. Type of operation: 

# Dcontinuous ' 

# X batch; ifbatchindicate: minimum cycle time _18 hours minimum time between cycles 

## .ihours 6. Materialsused in

### process atmaximumhourly production rate: Physical State at Material Standard Principle Use Conditions Metal Partsfrom Customer Solid ChromePlated Product ChromicAcid._ Liquid Chrome-,for Plating Metal Product Amount (lbs/hr) Unknown
Unknown

NOTE: DiamondHardChrome, Inc. is a Custom PlatingShop. Customers supply

### various quantities of

### varioussizesandshapes ofmetal parts.Diamond HardChrome,Incplatestheseparts with a hard chromeplating.

EPA FORM 3100· REV 1995 1OF 1