### Page:1 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D



### 0

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$ 

# 07 **Valvetrain Subsy stem** 

1 **00 Assembly of Valvetrain Subsystem** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$ 

# NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine**ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE
**PARAMETERS**

MarkupAssembly 

### Name/Description Part Number **Total Packaging** 
**Cost (Component**  **/ Assembly)** 

### Full, Modification, Differential,
or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup**
**Cost (Component/**  **Assembly)** 

# Technology **Level:** Variable Inlet & Exhaust Valve Timing (Solenoid Controlled) **Vehicle Class:** Sub

- Compact Size Passenger Vehicle, 3

- 4 Passengers 

# Study Case#: N0200 (N=New, 02=Multi

- Air, 00 =Subcompact Vehicle Class)

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

2 **01 Inlet Valves** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

3 **02 Outlet Valves** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

4 **03 Valve Springs** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

5 **04 Spring Retainers, Cotters, Spring Seats** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

6 **05 Valve Actuation Elements: Rockers, Finger Followers, Hydraulic Lash Adjusters,...**  **46.18 $**  **53.67**

**$ 85.79** 

**$ 185.64** 

**$ 1.57** 

**$ 21.96** 

**$ 19.14** 

**$ 5.74** 

**$ 48.41** 

**$ 0.10** 

**$** 

### FM Multi-Air System 01 07 05

- N0200

- 01 1 Full 1 6.35 $ 2.50

$ 0.98

$ **9.83**

**$** 0.05

$ 0.65

$ 0.59

$ 0.25

$ **1.54**

**$**

-

$ FM Solenoid Housing Assy - A 01 07 05

- N0200

- 02 1 Full 1 22.69 $ 9.48

$ 9.27

$ **41.44**

**$** 0.25

$ 3.30

$ 2.97

$ 1.10

$ **7.62**

**$** 0.04

$ FM Solenoid Housing - B 01 07 05

- N0200

- 03 1 Full 1 10.34 $ 4.91

$ 21.84

$ **37.09**

**$** 0.40

$ 5.15

$ 4.75

$ 1.42

$ **11.72**

**$**

-

$ FM Valve Actuation Piston Assy - C 01 07 05

- N0200

- 04 8 Full 1 1.69 $ 14.71

$ 26.80

$ **43.21**

**$** 0.39

$ 5.71

$ 4.84

$ 1.34

$ **12.29**

**$** 0.01

$ FM Solenoid Assy Cost Summation (D,E,F,G) 4 Full 1 3.02 $ 21.46

$ 25.97

$ **50.45**

**$** 0.44

$ 6.64

$ 5.49

$ 1.48

$ **14.06**

**$**

-

$
FM Oil Control Solenoid Assy - D 01 07 05

- N0200

- 05 4 Full 1 0.31 $ 6.44

$ 6.69

$ **13.44**

**$** 0.12

$ 1.76

$ 1.45

$ 0.39

$ **3.71**

**$** 0.02

$
FM Solenoid Plunger SubAssy - E 01 07 05

- N0200

- 06 4 Full 1 0.35 $ 6.74

$ 8.11

$ **15.21**

**$** 0.14

$ 2.03

$ 1.71

$ 0.47

$ **4.35**

**$**

-

$
FM Solenoid Plunger Pin Assy & Solenoid Shell - F 01 07 05

- N0200

- 07 4 Full 1 0.04 $ 5.08

$ 7.66

$ **12.77**

**$** 0.11

$ 1.70

$ 1.40

$ 0.38

$ **3.59**

**$**

-

$
FM Electrical Assembly - G 01 07 05

- N0200

- 08 4 Full 1 2.32 $ 3.20

$ 3.51

$ **9.03**

**$** 0.07

$ 1.15

$ 0.93

$ 0.25

$ **2.40**

**$**

-

$ 

### FM Solenoid Cover Plate Assy - H 01 07 05

- N0200

- 09 1 Full 1 2.09 $ 0.62

$ 0.92

$ **3.62**

**$** 0.04

$ 0.51

$ 0.49

$ 0.15

$ **1.19**

**$** 0.02

$

7 **06 Camshafts** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

8 **08 Camshaft Phaser and/or Cam Sprockets** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D 

# NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine**ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE
**PARAMETERS**

MarkupAssembly 

### Name/Description Part Number **Total Packaging** 
**Cost (Component**  **/ Assembly)** 

### Full, Modification, Differential,
or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup**
**Cost (Component/**  **Assembly)** 

# Technology **Level:** Variable Inlet & Exhaust Valve Timing (Solenoid Controlled) **Vehicle Class:** Sub

- Compact Size Passenger Vehicle, 3

- 4 Passengers 

# Study Case#: N0200 (N=New, 02=Multi

- Air, 00 =Subcompact Vehicle Class)

9 **65 Adapters** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### 10 **70 Pipes, Hoses, Ducting** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

11 **75 Brackets** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$** 

### Brackets **$ $**  **$ $**  **$ $**  **$ $**  **$ $** 



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

12 **80 Boltings** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

13 **85 Sealing Elements** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

14 **90 Bearings Elements Misc** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

15 **95 Vehicle Body Interface (ie Brackets, Wiring, etc)** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**



### - $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

16 **99 Miscellaneous**  **24.27 $**  **0.68**

**$ 2.32** 

**$ 27.27** 

**$ 0.14** 

**$ 1.77** 

**$ 1.64** 

**$ 0.68** 

**$ 4.23** 

**$**

**-**

**$** 

### Control Uprades for the Solenoid Drivers and & Temp Sensors:

- $

-

$

-

$

**-**

**$**

-

$

-

$

-

$

-

$

**-**

**$**

-

$

High Side Driver - Solenoid, Valve Actuator - Cylinder #1 01 07 99

- N0200

- 01 1 Full 1 Required Hardware upgrades to Controls for Solenoids. ($7.50 High Side Driver Circuit, $2.50 Low Side Sensing Cicuit) ($ Ratio Based on Circuit Boards) 

### 5.78 $ 0.16

$ 0.55

$ **6.49**

**$** 0.03

$ 0.42

$ 0.39

$ 0.16

$ **1.01**

**$**

-

$

High Side Driver - Solenoid, Valve Actuator - Cylinder #2 01 07 99

- N0200

- 02 1 Full 1 Same as above 5.78 $ 0.16

$ 0.55

$ **6.49**

**$** 0.03

$ 0.42

$ 0.39

$ 0.16

$ **1.01**

**$**

-

$ High Side Driver - Solenoid, Valve Actuator - Cylinder #3 01 07 99

- N0200

- 03 1 Full 1 Same as above 5.78 $ 0.16

$ 0.55

$ **6.49**

**$** 0.03

$ 0.42

$ 0.39

$ 0.16

$ **1.01**

**$**

-

$ High Side Driver - Solenoid, Valve Actuator - Cylinder #4 01 07 99

- N0200

- 04 1 Full 1 Same as above 5.78 $ 0.16

$ 0.55

$ **6.49**

**$** 0.03

$ 0.42

$ 0.39

$ 0.16

$ **1.01**

**$**

-

$ Low Side Driver - Temperature Sensing Monitoring Circuit 01 07 99

- N0200

- 05 1 Full 1 Same as above 1.16 $ 0.03

$ 0.11

$ **1.30**

**$** 0.01

$ 0.08

$ 0.08

$ 0.03

$ **0.20**

**$**

-

$

70.45 $ 54.36

$ 88.10

$ **212.91**

**$** 1.71

$ 23.73

$ 20.78

$ 6.42

$ **52.64**

**$** 0.10

$ 

## Yes Complete Subsystem Quote 70.45 $ 54.36

$ 88.10

$ **212.91**

**$** 1.71

$ 23.73

$ 20.78

$ 6.42

$ **52.64**

**$** 0.10

$ 

## Yes Complete Subsystem Quote

(Yes/No)

09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D 

# NEW TECHNOLOGY PACKAGE COST INFORMATIONQTY/Subsystem 

### Notes Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)**SubassemblyComponentSub-Subsystem 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine**ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE
**PARAMETERS**

MarkupAssembly 

### Name/Description Part Number **Total Packaging** 
**Cost (Component**  **/ Assembly)** 

### Full, Modification, Differential,
or Not Applicable Quote Level Scaling

Factor (Default =1) **Total Markup**
**Cost (Component/**  **Assembly)** 

# Technology **Level:** Variable Inlet & Exhaust Valve Timing (Solenoid Controlled) **Vehicle Class:** Sub

- Compact Size Passenger Vehicle, 3

- 4 Passengers 

# Study Case#: N0200 (N=New, 02=Multi

- Air, 00 =Subcompact Vehicle Class)

**NOTES:**



## 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology** 

09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:4 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFT

0



# 07 **Valvetrain Subsy stem** 

1 **00 Assembly of Valvetrain Subsystem** QTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine**ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE
**PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential,
or Not Applicable Quote Level Scaling

Factor (Default =1) 

# Technology **Level:** Variable Inlet & Exhaust Valve Timing (Solenoid Controlled) **Vehicle Class:** Sub

- Compact Size Passenger Vehicle, 3

- 4 Passengers 

# Study Case#: N0200 (N=New, 02=Multi

- Air, 00 =Subcompact Vehicle Class)

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$** 

# NEW TECHNOLOGY PACKAGE COST INFORMATION

**Investment (X1000)**  **Tooling (x1000)**  **Net Component/**  **Assembly Cost Impact to** 

**OEM System** 

**ED&T/R&D (x1000)** 



### 2 **01 Inlet Valves** 

3 **02 Outlet Valves** 

4 **03 Valve Springs** 

5 **04 Spring Retainers, Cotters, Spring Seats** 

6 **05 Valve Actuation Elements: Rockers, Finger Followers, Hydraulic Lash Adjusters,...** 

FM Multi-Air System 01 07 05

- N0200

- 01 1 Full 1 FM Solenoid Housing Assy - A 01 07 05

- N0200

- 02 1 Full 1 FM Solenoid Housing - B 01 07 05

- N0200

- 03 1 Full 1 FM Valve Actuation Piston Assy - C 01 07 05

- N0200

- 04 8 Full 1 FM Solenoid Assy Cost Summation (D,E,F,G) 4 Full 1
FM Oil Control Solenoid Assy - D 01 07 05

- N0200

- 05 4 Full 1
FM Solenoid Plunger SubAssy - E 01 07 05

- N0200

- 06 4 Full 1
FM Solenoid Plunger Pin Assy & Solenoid Shell - F 01 07 05

- N0200

- 07 4 Full 1
FM Electrical Assembly - G 01 07 05

- N0200

- 08 4 Full 1 

### FM Solenoid Cover Plate Assy - H 01 07 05

- N0200

- 09 1 Full 1

7 **06 Camshafts**  **- $** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**

**234.14 $** 

**-**

**$**

**-**

**$**

**-**

**$**



### 11.37 **$**

**-**

**$**

**-**

**$**

**-**

**$**



### 49.10 **$**

**-**

**$**

**-**

**$**

**-**

**$**



### 48.81 **$**

**-**

**$**

**-**

**$**

**-**

**$**



### 55.50 **$**

**-**

**$**

**-**

**$**

**-**

**$**



### 64.51 **$**

**-**

**$**

**-**

**$**

**-**

**$**

**17.17 $** 

**-**

**$**

**-**

**$**

**-**

**$**

**19.56 $** 

**-**

**$**

**-**

**$**

**-**

**$**

**16.37 $** 

**-**

**$**

**-**

**$**

**-**

**$**

**11.43 $** 

**-**

**$**

**-**

**$**

**-**

**$**



### 4.84 **$**

**-**

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**



### 8 **08 Camshaft Phaser and/or Cam Sprockets** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**



### 09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:5 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFTQTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine**ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE
**PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential,
or Not Applicable Quote Level Scaling

Factor (Default =1) 

# Technology **Level:** Variable Inlet & Exhaust Valve Timing (Solenoid Controlled) **Vehicle Class:** Sub

- Compact Size Passenger Vehicle, 3

- 4 Passengers 

# Study Case#: N0200 (N=New, 02=Multi

- Air, 00 =Subcompact Vehicle Class)

9 **65 Adapters** 

10 **70 Pipes, Hoses, Ducting** 

11 **75 Brackets**  

# NEW TECHNOLOGY PACKAGE COST INFORMATION

**Investment (X1000)**  **Tooling (x1000)**  **Net Component/**  **Assembly Cost Impact to** 

**OEM System** 

**ED&T/R&D (x1000)** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

**-**

**$**

**-**

**$**

**-**

**$**

**- $** 

**-**

**$**

**-**

**$**

**-**

**$** 

### 11 **75 Brackets** 

12 **80 Boltings** 

13 **85 Sealing Elements** 

14 **90 Bearings Elements Misc** 

15 **95 Vehicle Body Interface (ie Brackets, Wiring, etc)** 

16 **99 Miscellaneous** 

Control Uprades for the Solenoid Drivers and & Temp Sensors:

High Side Driver - Solenoid, Valve Actuator - Cylinder #1 01 07 99

- N0200

- 01 1 Full 1 Required Hardware upgrades to Controls for Solenoids. ($7.50 High Side Driver Circuit, $2.50 Low Side Sensing Cicuit) ($ Ratio Based on Circuit Boards) 

### High Side Driver - Solenoid, Valve Actuator - Cylinder #2 01 07 99

- N0200

- 02 1 Full 1 Same as above High Side Driver - Solenoid, Valve Actuator - Cylinder #3 01 07 99

- N0200

- 03 1 Full 1 Same as above High Side Driver - Solenoid, Valve Actuator - Cylinder #4 01 07 99

- N0200

- 04 1 Full 1 Same as above Low Side Driver - Temperature Sensing Monitoring Circuit 01 07 99

- N0200

- 05 1 Full 1 Same as above



## Yes Complete Subsystem Quote **- $** 

**-**

**$**

**-**

**$**

**-**

**$**



### - **$**

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### - **$**

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**31.50 $** 

**-**

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### - **$**

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### 7.50 **$**

**-**

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### 1.50 **$**

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### 265.64 **$**

-

$

-

$

-

$ 

## Yes Complete Subsystem Quote

(Yes/No) **265.64 $** 

-

$

-

$

-

$

09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:6 of 6 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFTQTY/Subsystem 

### NotesSubassemblyComponentSub-Subsystem 

# NEW TECHNOLOGY GENERAL PART INFORMATION: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine**ItemSubsystem 

# NEW TECHNOLOGY PACKAGE QUOTE
**PARAMETERS**Assembly 

### Name/Description Part Number Full, Modification, Differential,
or Not Applicable Quote Level Scaling

Factor (Default =1) 

# Technology **Level:** Variable Inlet & Exhaust Valve Timing (Solenoid Controlled) **Vehicle Class:** Sub

- Compact Size Passenger Vehicle, 3

- 4 Passengers 

# Study Case#: N0200 (N=New, 02=Multi

- Air, 00 =Subcompact Vehicle Class)

**NOTES:**



## 1. **= A highlighted Sub-subsystem, Assembly or Component row indicates design and/or manufacturing differentials are accounted for in the quote sheet of the competing technology**  

# NEW TECHNOLOGY PACKAGE COST INFORMATION

**Investment (X1000)**  **Tooling (x1000)**  **Net Component/**  **Assembly Cost Impact to** 

**OEM System** 

**ED&T/R&D (x1000)** 



### 09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

# Part Name / Description

**( RED=Take Always**  **& Green=Additions**  **)** 

# VVT Engine **Base Engine Fiat Multi-Air** 

Exhaust Camshaft (additional lobes 4-1ea cylinder) **X**

Intake Camshaft (+sensor & associated h/w) **X X** 

Sprocket, Camshaft **X X** 

Bolt, Sprocket **X X** 

Bearing Caps, Camshaft **X X** 

Bolts, Bearing Cap (10pcs-2ea cap) **X X** 

VVT Mechanism / Module **X**

VVT Drivers (ECM) **X**

VVT Wiring Circuits (Delta 4 Versus 2 Solenoids) **X**

Intake Lifter Buckets (8pcs-2ea bank) **X X** 

Timing Belt (Length & Width) / Chain (Length & Gauge) **X X** 

Cylinder Head Processing
Bore Lifter Buckets **X X** 
Camshaft Line Bore **X X** 

Valve Cover/Intake Manifold Complexity/Size Reduction
Valve Cover Size Reduction **X**



# Part / Technology Differential Costs:

FM Multi-Air Engine Cost: 

# Part / Technology Presence

**NET COST for FM Multi-Air System Replacement:**

**Notes:**



# [1] Multi-Air Net performance gain estimated up to +2-5% fuel economy and +2-5% CO2 reductions vs VVT Engine

**[2]** Multi-Air Net performance gain estimated up to +10% Hp; +15% Torque; +25% fuel economy (w/ Turbocharger); -40% unburnt HC/CO; -60% NOx vs Base Engine

**[3]** Multi-Air Net performance level baseline

**I4 Engine QTY**  **Total** Camp Phaser Intake 19.55 $ -1 (19.55) $ Camp Phaser Exhaust 20.81 $ -1 (20.81) $

VVT Control Valve 9.54 $ -2 (19.08) $

VVT Drivers 7.50 $ -2 (15.00) $ Wiring (2 Circuits per solenoid) 1.00 $ -2 (2.00) $

Intake Camshaft - 8 Lobe 17.96 $ -1 (17.96) $

Exhaust Camshaft - 8 Lobe 17.78 $ -1 (17.78) $ VO Cam Phaser Install (Labor Install & H/W) per 0.79 $ -1 (0.79) $ VO Cam Solenoid Install (Labor Install & H/W) per 0.50 $ -2 (1.00) $

# Drive Chain Savings (Est) (single versus dual) 2.00 $ -1 (2.00) $ Cam Sensor + Bolt + Ass'y 7.24 $ -1 (7.24) $ Harness, Cam Sensor ( 3 Circuits) 1.50 $ -1 (1.50) $ Caps - Cam Shafts (5 Total) 0.75 $ -5 (3.75) $ Bolt - Caps, Cam Shaft (10 Total) 0.08 $ -10 (0.80) $ VO Assembly Labor - Cam Shaft 0.45 $ -1 (0.45) $ Intake Lifter Bucket System (e.g. Spring, Retainer, Bucket) 1.67 $ -8 (13.36) $ Cylinder Head Machining Savings (est. 25% ) 15.42 $ -1 (15.42) $

**5.4 3V V8Engine**
Intake Camshaft - 12 Lobe 25.63 $ 1 25.63 $

Misc Sprocket - Timing Chain ( includes, bolt & labor) 2.25 $ 1 2.25 $ Bolt Sprocket 0.26 $ 1 0.26 $

# VVT Engine **Base Engine Fiat Multi-Air** 

25.63

(26.70)

2.25

0.26

(4.20)

(0.80)

(61.23)

(15.00)

(2.00)

(13.36)

(2.00)

(15.42)

(10.00)



# - **- (122.57)** 

265.64 $ 265.64

$ 265.64

$ 

# Associated Cost Differentials

265.64 $ 265.64

$ 265.64

$



# 265.64 **$ 265.64** 

**$ 143.07** 

**$**
**[1] [2]**  **[3]**



# Multi-Air Net performance gain estimated up to +10% Hp; +15% Torque; +25% fuel economy (w/ Turbocharger); -40% unburnt HC/CO; -60% NOx vs Base Engine Other Potential MCR possibilities: *Electronic Throttle Body Removal ($40

- 50) * Intake manifold size/complexity reduction ($5

- 10)

# 10)

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  =48*45/(15*5) 

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Multi-Air System**  

## Part Number: **010705-N0200-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 Multi-Air System: Solenoid Housing Gasket;

Solenoid Housing Assy; Solenoid Housing Bolts 010705-N0200-01-01 **1** Position Housing Gasket to engine and attach Housing Assy, fasten w/ Bolts OEM Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **119 3**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.97**  **$0.38 $1.35**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.35 $1.35**  **$0.00**

2 Multi-Air System: Solenoid Cover Plate Assy;

Solenoid Cover Plate Bolt 010705-N0200-01-02 **1** Assemble Solenoid Cover Plate Assy to Solenoid Housing &
fasten w/ Bolts OEM Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **125 4**  **4 1**  0.000 **$0.00 $38.55**  **$15.00 $60.00**  **$0.00 $1.23**  **$0.48 $1.71**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.71 $1.71**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 Multi-Air System: Solenoid Circuit Harness;

Temperature Circuit Harness 010705-N0200-01-03 **1** Assemble Harnesses to Solenoids & Temp Sensor OEM Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **133 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.29**  **$0.11 $0.40**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.40 $0.40**  **$0.00** 

### North America

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

Temperature Circuit Harness Solenoids & Temp Sensor Applied @ Bottom.

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 FM Solenoid Housing Gasket 010705-N0200-01-04 **1** Stamping T2/T3 Forge, SSLC PMP (Plastic Metal Plastic) Cut/Punch/Forming Operator Stamp/Form, XSS **1800 0.25**  **1 1**  0.126 **$0.70 $42.73**  **$24.60 $24.60**  **$0.09 $0.01**  **$0.01 $0.11**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.12 $0.12**  **$0.09**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  =48*45/(15*5) 

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Multi-Air System**  

## Part Number: **010705-N0200-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

33 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

35 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

36 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

39 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

40 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  =48*45/(15*5) 

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Multi-Air System**  

## Part Number: **010705-N0200-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier Purchase**  **Purchase Purchase**  

### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 FM Solenoid Housing Bolt 010705-N0200-01-05 **9** S **$0.00** $0.06 **$0.00 $0.54**  **$0.54**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 FM Solenoid Cover Plate Bolt 010705-N0200-01-06 **18** S **$0.00** $0.04 **$0.00 $0.72**  **$0.72**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 FM Solenoid Harness Asm 010705-N0200-01-07 **4** S **$0.00** $1.00 **$0.00 $4.00**  **$4.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 FM Temperature Harness Asm 010705-N0200-01-08 **1** S **$0.00** $1.00 **$0.00 $1.00**  **$1.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  =48*45/(15*5) 

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Multi-Air System**  

## Part Number: **010705-N0200-01** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$6.35**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$9.84**

**T1 or OEM Total Manufacturing Cost: $6.35**  **$2.50 $0.98**  **$9.83 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  **$9.84**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.05 $0.64**  **$0.59 $0.25**  **$1.53**

**Base Cost Impact to Vehicle: $6.35**  **$2.50 $0.98**  **$9.83 $0.05**  **$0.65 $0.59**  **$0.25 $1.54**  **$11.37 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $11.37** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

Multi-Air System: Solenoid Housing Gasket; Solenoid Housing Assy; Solenoid Housing Bolts 010705-N0200-01-01

Multi-Air System: Solenoid Cover Plate Assy;
Solenoid Cover Plate Bolt 010705-N0200-01-02

Multi-Air System: Solenoid Circuit Harness; Temperature Circuit Harness 010705-N0200-01-03



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.97 $0.38**  **$1.35 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Position Solenoid Housing Gasket to engine and attach Solenoid Housing Assy, fasten w/ Solenoid Housing Bolts (9x) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 91 1 1 91 **1.0 3.0** 

**$1.23 $0.48**  **$1.71 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Solenoid Cover Plate Assy to Solenoid Housing & fasten w/ Solenoid Cover Plate Bolts (18x) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 151 1 1 115 **1.0 4.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.29 $0.11**  **$0.40 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Harnesses (4x) to Solenoids & (1x) Temp Sensor **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 27 1 1 27 **1.0 1.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

Temperature Circuit Harness



## Purchase Part - High Impact Item (Full Cost Mapping) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

FM Solenoid Housing Gasket 010705-N0200-01-04 **$0.01 $0.01**  **$0.11 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  60-200 Ton Press w/ Progressive die; operator cycle (PMP 0.4mm thick material not in RM databaseprice from Munro) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 2 1 1 2 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Labor Burden** **T o** **t a** **l M** **f g** **' i** **n g** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Solenoid Housing Bolt 010705-N0200-01-05

FM Solenoid Cover Plate Bolt 010705-N0200-01-06

FM Solenoid Harness Asm 010705-N0200-01-07

FM Temperature Harness Asm 010705-N0200-01-08 **$0.54**

**$0.00**

**$0.72**

**$0.00**

**$4.00**

**$0.00**

**$1.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$2.50 $0.98**  **$9.83 $0.00**  **$0.01 $0.00**  **$0.00 $0.01** 

**2**
**$9.84**



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

Multi-Air System: Solenoid Housing Gasket; Solenoid Housing Assy; Solenoid Housing Bolts 010705-N0200-01-01

Multi-Air System: Solenoid Cover Plate Assy;
Solenoid Cover Plate Bolt 010705-N0200-01-02

Multi-Air System: Solenoid Circuit Harness; Temperature Circuit Harness 010705-N0200-01-03



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**119 30.33**  3.00

**125 28.75**  4.00

**#DIV/0! #DIV/0!** 

-

**133 27.00**  1.00 Temperature Circuit Harness



## Purchase Part - High Impact Item (Full Cost Mapping) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

FM Solenoid Housing Gasket 010705-N0200-01-04 **1800 2.00**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

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**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Solenoid Housing Bolt 010705-N0200-01-05

FM Solenoid Cover Plate Bolt 010705-N0200-01-06

FM Solenoid Harness Asm 010705-N0200-01-07

FM Temperature Harness Asm 010705-N0200-01-08



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-02** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 Solenoid Housing Assy: Solenoid Housing; Oil

Return Check Valve 010705-N0200-02-01 **1** Assemble Oil Return Check Valve into Solenoid Housing - press & stake T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **120 1**  **1 1**  7.129 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.32**  **$0.13 $0.45**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.45 $0.45**  **$0.00**

2 Solenoid Housing Assy: Solenoid Check Valve 010705-N0200-02-02 **1** Assemble Solenoid Check Valve into Solenoid Housing - press & stake T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **212 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.18**  **$0.07 $0.25**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.25 $0.25**  **$0.00**

3 Solenoid Housing Assy: Solenoid Housing Ball

Stops; Solenoid Housing Cup Stop 010705-N0200-02-03 **1** Assemble Solenoid Housing Ball Stops & Cup Stop into Solenoid Housing - press & T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **157 3**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.74**  **$0.29 $1.03**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.03 $1.03**  **$0.00** 

### North America

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

Stops; Solenoid Housing Cup Stop Solenoid Housing - press &

stake @ Bottom.

4 Solenoid Housing Assy: Rocker Pins 010705-N0200-02-04 **1** Assemble Rocker Pins into Solenoid Housing - press to depth T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **240 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.08**  **$0.06 $0.14**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.14 $0.14**  **$0.00**

5 Solenoid Housing Assy: Rocker Piston Bores 010705-N0200-02-05 **1** Assemble Rocker Piston Bores into Solenoid Housing - torque T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **113 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.34**  **$0.13 $0.48**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.48 $0.48**  **$0.00**

6 Solenoid Housing Assy: Rocker Pistons; Rocker

Springs; Roller Rockers 010705-N0200-02-06 **1** Assemble Rocker Pistons, Rocker Springs & Roller Rockers on Solenoid Housing T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **164 2**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.47**  **$0.18 $0.65**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.65 $0.65**  **$0.00**

7 Solenoid Housing Assy: Pressure Relief O-Ring;

Pressure Relief Piston; Pressure Relief Spring 010705-N0200-02-07 **1** Assemble Pressure Relief ORing; Pressure Relief Piston & Pressure Relief Spring T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **135 4**  **4 1**  0.000 **$0.00 $38.55**  **$15.00 $60.00**  **$0.00 $1.15**  **$0.45 $1.59**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.59 $1.59**  **$0.00**

8 Solenoid Housing Assy: Pressure Relief Spring

Seat; Pressure Relief Clip 010705-N0200-02-08 **1** Assemble Pressure Relief Spring Seat & Secure with Pressure Relief Clip T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **152 3**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.76**  **$0.30 $1.06**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.06 $1.06**  **$0.00**

9 Solenoid Housing Assy: Check Valve 010705-N0200-02-09 **1** Assemble Check Valve into Solenoid Housing Assy T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **150 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.26**  **$0.10 $0.36**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.36 $0.36**  **$0.00**

10 Solenoid Housing Assy: Valve Actuation Piston

Assy 010705-N0200-02-10 **1** Assemble Valve Actuation Piston Assy into Solenoid Housing Assy & torque T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **142 3**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.81**  **$0.32 $1.13**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.13 $1.13**  **$0.00**

11 Solenoid Housing Assy: Oil Control Solenoid 010705-N0200-02-11 **1** Assemble Oil Control Solenoid into Solenoid Housing Ass'y T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **120 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.32**  **$0.13 $0.45**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.45 $0.45**  **$0.00**

12 Solenoid Housing Assy: Oil Temp Sensor;

Primary Oil Feed O-Ring, Center Hsg 010705-N0200-02-12 **1** Assemble Oil Temp Sensor & Primary Oil Feed O-Ring, Center Hsg into Solenoid Housing Assy T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **157 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.25**  **$0.10 $0.34**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.34 $0.34**  **$0.00**

Housing Assy

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 Solenoid Housing Assy: 010705-N0200-02-13 **1** Oil / Elect Test on Solenoid Housing Laser Etch upon passing T1 Assembly, Mark-up Applied @ Bottom. Not Applicable Electromechanical Assembly Elec. Assembly, MHC, Base **95 1**  **2 1**  0.000 **$0.00 $36.21**  **$45.00 $90.00**  **$0.00 $0.38**  **$0.95 $1.33**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$1.33 $1.33**  **$0.00**

15 Solenoid Housing Assy: 010705-N0200-02-14 **1** Laser Etch IDs on Solenoid Housing T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly CNC Machining, LC **212 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$30.38 $30.38**  **$0.00 $0.09**  **$0.14 $0.23**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.23 $0.23**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 Rocker Piston Assy: Rocker Piston Shaft;

Rocker Piston Cup; Rocker Piston Clip 010705-N0200-02-15 **4** Assemble Rocker Piston Shaft, Cup & Clip into the Rocker Piston Assy T1 Assembly, Mark-up Applied @ Bottom. Not Applicable General Assembly Mech Assembly, LC, Base **164 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.24**  **$0.09 $0.33**  **0.00% 0.00%**  **0.00% 0.00%**  **0.00% $0.00**  **$0.33 $1.31**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-02** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 Pressure Relief Assy: Pressure Relief Spring

Seat 010705-N0200-02-16 **4** Grinding T2/T3 CNC Milling, MSMC Not Applicable Grinding/Polishing Operator Grinding, SS **300 0.5**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.07**  **$0.15 $0.22**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.25 $1.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 Pressure Relief Assy: Pressure Relief Piston 010705-N0200-02-17 **4** Grinding T2/T3 CNC Milling, MSMC Not Applicable Grinding/Polishing Operator Grinding, SS **300 0.5**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.07**  **$0.15 $0.22**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.25 $1.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 Solenoid Housing Assy: Rocker Pin 010705-N0200-02-18 **4** Forging T2/T3 Forge, MSMC A-Steel-4140, Bar 0.25-1" Forging Operator Forge, SS **514 0.25**  **1 1**  0.020 **$1.23 $40.18**  **$115.72 $115.72**  **$0.02 $0.02**  **$0.23 $0.27**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.04**  **$0.31 $1.23**  **$0.10**

6 Solenoid Housing Assy: Rocker Pin 010705-N0200-02-19 **4** Grinding T2/T3 CNC Milling, MSMC Not Applicable Grinding/Polishing Operator Grinding, SS **360 0.5**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.06**  **$0.13 $0.18**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.21 $0.84**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 Solenoid Housing Assy: Rocker Piston Bore 010705-N0200-02-20 **4** CNC Turning T2/T3 CNC Turning, SSLC LC-Steel-1214, Bar Lathe/Turning Operator CNC Turning, SS, BF, DA **144 1**  **3 1**  0.200 **$0.62 $38.97**  **$20.48 $61.44**  **$0.12 $0.27**  **$0.43 $0.82**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.08**  **$0.91 $3.62**  **$0.50**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

33 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-02** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

35 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

36 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

39 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

40 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 Solenoid Housing Assy: Rocker Pin 010705-N0502-02-21 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

2 Solenoid Housing Assy: Rocker Pin 010705-N0502-02-22 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **360 0.5**  **1 1**  0.000 **$0.00 $47.72**  **$50.00 $50.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

3 Solenoid Housing Assy: Rocker Pin 010705-N0502-02-23 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **800 0.25**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.01**  **$0.13 $0.14**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-24 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **5538 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00**

6 Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-25 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **360 0.5**  **1 1**  0.000 **$0.00 $47.72**  **$50.00 $50.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

7 Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-26 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **800 0.25**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.01**  **$0.13 $0.14**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 Rocker Piston Assy: Rocker Piston Cup 010705-N0502-02-27 **4** Stamp Press T2/T3 Stamp/Form, LSHC LC-Steel-1214, Bar Cut/Punch/Forming Operator Stamp/Form, Terminals **3600 0.25**  **1 1**  0.013 **$0.62 $42.73**  **$15.50 $15.50**  **$0.01 $0.00**  **$0.00 $0.02**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.00**  **$0.02 $0.07**  **$0.03**

13 Rocker Piston Assy: Rocker Piston Cup 010705-N0502-02-28 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **360 0.5**  **1 1**  0.000 **$0.00 $47.72**  **$50.00 $50.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-29 **4** Stamp Press T2/T3 Stamp/Form, LSHC LC-Steel-1214, Bar Cut/Punch/Forming Operator Stamp/Form, Terminals **3600 0.25**  **1 1**  0.015 **$0.62 $42.73**  **$15.50 $15.50**  **$0.01 $0.00**  **$0.00 $0.02**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.00**  **$0.02 $0.08**  **$0.04**

16 Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-30 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **360 0.5**  **1 1**  0.000 **$0.00 $47.72**  **$50.00 $50.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

17 Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-31 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **5538 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00**

18 Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-32 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **800 0.25**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.01**  **$0.13 $0.14**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 Pressure Relief Assy: Pressure Relief Spring

Seat 010705-N0502-02-33 **4** Stamp Press T2/T3 Stamp/Form, LSHC LC-Steel-1214, Bar Cut/Punch/Forming Operator Stamp/Form, Terminals **3600 0.25**  **1 1**  0.015 **$0.62 $42.73**  **$15.50 $15.50**  **$0.01 $0.00**  **$0.00 $0.02**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.00**  **$0.02 $0.08**  **$0.04**

21 Pressure Relief Assy: Pressure Relief Spring

Seat 010705-N0502-02-34 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **360 0.5**  **1 1**  0.000 **$0.00 $47.72**  **$50.00 $50.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

22 Pressure Relief Assy: Pressure Relief Spring 010705-N0502-02-35 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **5538 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00** 22 Pressure Relief Assy: Pressure Relief Spring

Seat 010705-N0502-02-35 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **5538 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00**

23 Pressure Relief Assy: Pressure Relief Spring

Seat 010705-N0502-02-36 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **800 0.25**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.01**  **$0.13 $0.14**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-02** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 FM Oil Return Check Valve 010705-N0502-02-37 **4** S **$0.00** $0.16 **$0.00 $0.64**  **$0.64**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 FM Solenoid Housing Ball Stop 010705-N0502-02-38 **4** S **$0.00** $0.04 **$0.00 $0.16**  **$0.16**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 FM Solenoid Housing Cup Stop 010705-N0502-02-39 **1** S **$0.00** $0.02 **$0.00 $0.02**  **$0.02**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 FM Rocker Spring 010705-N0502-02-40 **4** S **$0.00** $0.23 **$0.00 $0.92**  **$0.92**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 FM Roller Rocker 010705-N0502-02-41 **4** S **$0.00** $2.66 **$0.00 $10.64**  **$10.64** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly. 9 FM Roller Rocker 010705-N0502-02-41 **4** S **$0.00** $2.66 **$0.00 $10.64**  **$10.64**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 FM Rocker Piston, Clip 010705-N0502-02-42 **4** S **$0.00** $0.02 **$0.00 $0.08**  **$0.08**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 FM Pressure Relief O-Ring 010705-N0502-02-43 **4** S **$0.00** $0.07 **$0.00 $0.28**  **$0.28**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 FM Pressure Relief Spring 010705-N0502-02-44 **4** S **$0.00** $0.04 **$0.00 $0.16**  **$0.16**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 FM Pressure Relief Clip 010705-N0502-02-45 **4** S **$0.00** $0.02 **$0.00 $0.08**  **$0.08**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 FM Check Valve 010705-N0502-02-46 **8** S **$0.00** $0.28 **$0.00 $2.24**  **$2.24**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 FM Oil Temp Sensor 010705-N0502-02-47 **1** S **$0.00** $3.50 **$0.00 $3.50**  **$3.50**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 FM Primary Oil Feed O-Ring, Center Hsg 010705-N0502-02-48 **1** S **$0.00** $0.07 **$0.00 $0.07**  **$0.07**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 FM Rocker Piston, Shaft 010705-N0502-02-49 **4** S **$0.00** $0.80 **$0.00 $3.20**  **$3.20**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### Supplier for Subassembly.

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$22.69**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-02** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$42.47**

**T1 or OEM Total Manufacturing Cost: $22.69**  **$9.48 $9.27**  **$41.44 $0.03**  **$0.54 $0.43**  **$0.04 $1.04**  **$42.47**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.21 $2.76**  **$2.55 $1.06**  **$6.58**

**Base Cost Impact to Vehicle: $22.69**  **$9.48 $9.27**  **$41.44 $0.25**  **$3.30 $2.97**  **$1.10 $7.62**  **$49.06 $0**  **$0**

**Packaging Cost: $0.04** 

**Net Cost Impact to Vehicle: $49.10**  **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.041 $82,400**  **0.00% 2,250,000**  **60 5.00%**  $400 **206** 280 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.041** 

### PACKAGING CALCULATIONS: Packaging Type: Option #1 Part Size: 15"L x 5"W x 3"H Parts/Layer: 28 Number of Layers: 10 **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

Solenoid Housing Assy: Solenoid Housing; Oil
Return Check Valve 010705-N0200-02-01

Solenoid Housing Assy: Solenoid Check Valve 010705-N0200-02-02

Solenoid Housing Assy: Solenoid Housing Ball Stops; Solenoid Housing Cup Stop 010705-N0200-02-03



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.32 $0.13**  **$0.45 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Oil Return Check Valves (4x) into Solenoid Housing and press & stake (4 place) into place w/

tool assist **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 48 1 1 30 **1.0 1.0** 

**$0.18 $0.07**  **$0.25 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Solenoid Check Valve into Solenoid Housing and press & stake into place w/ tool assist **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 17 1 1 17 **1.0 1.0** 

**$0.74 $0.29**  **$1.03 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Solenoid Housing Ball Stops (2x, 1x, 1x) & Cup Stop (1x) into Solenoid Housing - press & stake into place w/ tool assist **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 69 1 1 69 **1.0 3.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

Stops; Solenoid Housing Cup Stop

Solenoid Housing Assy: Rocker Pins 010705-N0200-02-04

Solenoid Housing Assy: Rocker Piston Bores 010705-N0200-02-05

Solenoid Housing Assy: Rocker Pistons; Rocker Springs; Roller Rockers 010705-N0200-02-06

Solenoid Housing Assy: Pressure Relief O-Ring; Pressure Relief Piston; Pressure Relief Spring 010705-N0200-02-07

Solenoid Housing Assy: Pressure Relief Spring Seat; Pressure Relief Clip 010705-N0200-02-08

Solenoid Housing Assy: Check Valve 010705-N0200-02-09

Solenoid Housing Assy: Valve Actuation Piston Assy 010705-N0200-02-10

Solenoid Housing Assy: Oil Control Solenoid 010705-N0200-02-11

Solenoid Housing Assy: Oil Temp Sensor; Primary Oil Feed O-Ring, Center Hsg 010705-N0200-02-12 **$0.08 $0.06**  **$0.14 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Rocker Pins (4x) into Solenoid Housing - press to depth (4 place) w/ tool assist **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 24 1 1 15 **1.0 1.0** 

**$0.34 $0.13**  **$0.48 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Rocker Piston Bores into Solenoid Housing - 4 spindle torque w/ tool assist **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 48 1 1 32 **1.0 1.0** 

**$0.47 $0.18**  **$0.65 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Rocker Pistons (4x), Rocker Springs (4x) & Roller Rockers (4x) on Solenoid Housing **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 44 1 1 44 **1.0 2.0** 

**$1.15 $0.45**  **$1.59 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Pressure Relief O-Rings (4x); Pressure Relief Pistons (4x) & Pressure Relief Springs (4x) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 107 1 1 107 **1.0 4.0** 

**$0.76 $0.30**  **$1.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Pressure Relief Spring Seats (4x) & Secure with Pressure Relief Clips (4x) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 71 1 1 71 **1.0 3.0** 

**$0.26 $0.10**  **$0.36 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Check Valves (8x) into Solenoid Housing Assy **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 24 1 1 24 **1.0 1.0** 

**$0.81 $0.32**  **$1.13 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Valve Actuation Piston Assy (8x) into Solenoid Housing Assy & torque w/ power tool assist **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 104 1 1 76 **1.0 3.0** 

**$0.32 $0.13**  **$0.45 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Oil Control Solenoids (4x) into Solenoid Housing Ass'y press to depth w/ assist **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 43 1 1 30 **1.0 1.0** 

**$0.25 $0.10**  **$0.34 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Oil Temp Sensor (1x) & Primary Oil Feed O-Ring, Center Hsg (1x) into Solenoid Housing Assy **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 23 1 1 23 **1.0 1.0** 

Solenoid Housing Assy: 010705-N0200-02-13

Solenoid Housing Assy: 010705-N0200-02-14

Rocker Piston Assy: Rocker Piston Shaft; Rocker Piston Cup; Rocker Piston Clip 010705-N0200-02-15 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.38 $0.95**  **$1.33 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Oil / Electrical Test on Solenoid Housing Ass'y to calibrate solenoids vs flow performance. Wet Pressure vs electrical feedback. Upon passing Laser etch data onto housing body. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 34 1 1 76 **1.0 2.0** 

**$0.09 $0.14**  **$0.23 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Laser etch data onto housing body. Also apply part #s and logo symbol onto housing. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 1 1 17 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.94 $0.37**  **$1.31 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Assemble Rocker Piston Shaft (1x), Rocker Piston Cup (1x) & Roller Piston Clip (1x) into the Rocker Piston Assy **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 22 1 1 22 **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - High Impact Item (Full Cost Mapping)

Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0200-02-16

Pressure Relief Assy: Pressure Relief Piston 010705-N0200-02-17

Solenoid Housing Assy: Rocker Pin 010705-N0200-02-18
Solenoid Housing Assy: Rocker Pin 010705-N0200-02-19

Solenoid Housing Assy: Rocker Piston Bore 010705-N0200-02-20 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.28 $0.60**  **$0.88 $0.00**  **$0.06 $0.05**  **$0.01 $0.12**  Grind OD; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 12 1 1 12 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.28 $0.60**  **$0.88 $0.00**  **$0.06 $0.05**  **$0.01 $0.12**  Grind OD; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 12 1 1 12 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.08 $0.90**  **$1.08 $0.01**  **$0.07 $0.06**  **$0.01 $0.15**  500 Ton Hot Forge w/ automated mat'l hdlg; operator cycles **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 7 1 1 7 **1.0 1.0** 

**$0.23 $0.50**  **$0.73 $0.00**  **$0.05 $0.04**  **$0.01 $0.10**  Grind OD; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$1.08 $1.71**  **$3.29 $0.01**  **$0.20 $0.13**  **$0.00 $0.34**  Turn OD, ID, End Faces, threads & hex end; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 75 1 1 75 **1.0 3.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Housing Assy: Rocker Pin 010705-N0502-02-21 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 30 13 **1.0 1.0** 

Solenoid Housing Assy: Rocker Pin 010705-N0502-02-22
Solenoid Housing Assy: Rocker Pin 010705-N0502-02-23

Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-24

Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-25

Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-26

Rocker Piston Assy: Rocker Piston Cup 010705-N0502-02-27
Rocker Piston Assy: Rocker Piston Cup 010705-N0502-02-28

Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-29

Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-30

Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-31

Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-32

Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0502-02-33

Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0502-02-34

Pressure Relief Assy: Pressure Relief Spring 010705-N0502-02-35 **$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat rocker pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.01 $0.13**  **$0.14 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Apply plating to rocker pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 1 2 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 20 13 **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat rocker piston bore; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.01 $0.13**  **$0.14 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Apply plating to rocker piston bore; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 1 2 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.01 $0.02**  **$0.06 $0.00**  **$0.00 $0.00**  **$0.00 $0.01**  0-60 Ton Stamping Press w/ progressive die for Rocker Piston Cup; operator cycle controls **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 1 1 1 1 **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat rocker piston, cup; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.01 $0.02**  **$0.07 $0.00**  **$0.00 $0.01**  **$0.00 $0.01**  0-60 Ton Stamping Press w/ progressive die for Pressure Relief Piston; operator cycle controls **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 1 1 1 1 **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat pressure relief piston; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 20 13 **1.0 1.0** 

**$0.01 $0.13**  **$0.14 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Apply plating to pressure relief piston; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 1 2 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.01 $0.02**  **$0.07 $0.00**  **$0.00 $0.01**  **$0.00 $0.01**  0-60 Ton Stamping Press w/ progressive die for Pressure Relief Piston; operator cycle controls **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 1 1 1 1 **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat pressure relief piston; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 20 13 **1.0 1.0**  Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0502-02-35

Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0502-02-36 **$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 20 13 **1.0 1.0** 

**$0.01 $0.13**  **$0.14 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Apply plating to pressure relief spring seat; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 1 2 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Oil Return Check Valve 010705-N0502-02-37

FM Solenoid Housing Ball Stop 010705-N0502-02-38

FM Solenoid Housing Cup Stop 010705-N0502-02-39

FM Rocker Spring 010705-N0502-02-40

FM Roller Rocker 010705-N0502-02-41 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.64**

**$0.00**

**$0.16**

**$0.00**

**$0.02**

**$0.00**

**$0.92**

**$0.00**

**$10.64** FM Roller Rocker 010705-N0502-02-41

FM Rocker Piston, Clip 010705-N0502-02-42

FM Pressure Relief O-Ring 010705-N0502-02-43

FM Pressure Relief Spring 010705-N0502-02-44

FM Pressure Relief Clip 010705-N0502-02-45

FM Check Valve 010705-N0502-02-46

FM Oil Temp Sensor 010705-N0502-02-47

FM Primary Oil Feed O-Ring, Center Hsg 010705-N0502-02-48

FM Rocker Piston, Shaft 010705-N0502-02-49 **$10.64**

**$0.00**

**$0.08**

**$0.00**

**$0.28**

**$0.00**

**$0.16**

**$0.00**

**$0.08**

**$0.00**

**$2.24**

**$0.00**

**$3.50**

**$0.00**

**$0.07**

**$0.00**

**$3.20**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$9.48 $9.27**  **$41.44 $0.03**  **$0.54 $0.43**  **$0.04 $1.04** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$42.47 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

Solenoid Housing Assy: Solenoid Housing; Oil
Return Check Valve 010705-N0200-02-01

Solenoid Housing Assy: Solenoid Check Valve 010705-N0200-02-02

Solenoid Housing Assy: Solenoid Housing Ball Stops; Solenoid Housing Cup Stop 010705-N0200-02-03



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**120 30.00**  1.00

**212 17.00**  1.00

**157 23.00**  3.00 Stops; Solenoid Housing Cup Stop

Solenoid Housing Assy: Rocker Pins 010705-N0200-02-04

Solenoid Housing Assy: Rocker Piston Bores 010705-N0200-02-05

Solenoid Housing Assy: Rocker Pistons; Rocker Springs; Roller Rockers 010705-N0200-02-06

Solenoid Housing Assy: Pressure Relief O-Ring; Pressure Relief Piston; Pressure Relief Spring 010705-N0200-02-07

Solenoid Housing Assy: Pressure Relief Spring Seat; Pressure Relief Clip 010705-N0200-02-08

Solenoid Housing Assy: Check Valve 010705-N0200-02-09

Solenoid Housing Assy: Valve Actuation Piston Assy 010705-N0200-02-10

Solenoid Housing Assy: Oil Control Solenoid 010705-N0200-02-11

Solenoid Housing Assy: Oil Temp Sensor; Primary Oil Feed O-Ring, Center Hsg 010705-N0200-02-12 **240 15.00**  0.50

**113 32.00**  1.00

**164 22.00**  2.00

**135 26.75**  4.00

**152 23.67**  3.00

**150 24.00**  1.00

**142 25.33**  3.00

**120 30.00**  1.00

**157 23.00**  1.00

Solenoid Housing Assy: 010705-N0200-02-13

Solenoid Housing Assy: 010705-N0200-02-14

Rocker Piston Assy: Rocker Piston Shaft; Rocker Piston Cup; Rocker Piston Clip 010705-N0200-02-15 **#DIV/0! #DIV/0!** 

-

**95 38.00**  1.00

**212 17.00**  0.50

**#DIV/0! #DIV/0!** 

-

**164 22.00**  1.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0200-02-16

Pressure Relief Assy: Pressure Relief Piston 010705-N0200-02-17

Solenoid Housing Assy: Rocker Pin 010705-N0200-02-18
Solenoid Housing Assy: Rocker Pin 010705-N0200-02-19

Solenoid Housing Assy: Rocker Piston Bore 010705-N0200-02-20 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**300 12.00**  0.50

**#DIV/0! #DIV/0!** 

-

**300 12.00**  0.50

**#DIV/0! #DIV/0!** 

-
**514 7.00**  0.25

**360 10.00**  0.50

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**144 25.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 13 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Housing Assy: Rocker Pin 010705-N0502-02-21**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**8308 0.43**  0.25

Solenoid Housing Assy: Rocker Pin 010705-N0502-02-22
Solenoid Housing Assy: Rocker Pin 010705-N0502-02-23

Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-24

Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-25

Solenoid Housing Assy: Rocker Piston Bore 010705-N0502-02-26

Rocker Piston Assy: Rocker Piston Cup 010705-N0502-02-27
Rocker Piston Assy: Rocker Piston Cup 010705-N0502-02-28

Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-29

Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-30

Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-31

Pressure Relief Assy: Pressure Relief Piston 010705-N0502-02-32

Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0502-02-33

Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0502-02-34

Pressure Relief Assy: Pressure Relief Spring 010705-N0502-02-35 **360 10.00**  0.50

**800 4.50**  0.25

**#DIV/0! #DIV/0!** 

-

**5538 0.65**  0.25

**360 10.00**  0.50

**800 4.50**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**3600 1.00**  0.25

**360 10.00**  0.50

**#DIV/0! #DIV/0!** 

-

**3600 1.00**  0.25

**360 10.00**  0.50

**5538 0.65**  0.25

**800 4.50**  0.25

**#DIV/0! #DIV/0!** 

-

**3600 1.00**  0.25

**360 10.00**  0.50

**5538 0.65**  0.25 Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0502-02-35

Pressure Relief Assy: Pressure Relief Spring
Seat 010705-N0502-02-36 **5538 0.65**  0.25

**800 4.50**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 14 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Oil Return Check Valve 010705-N0502-02-37

FM Solenoid Housing Ball Stop 010705-N0502-02-38

FM Solenoid Housing Cup Stop 010705-N0502-02-39

FM Rocker Spring 010705-N0502-02-40

FM Roller Rocker 010705-N0502-02-41**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

FM Roller Rocker 010705-N0502-02-41

FM Rocker Piston, Clip 010705-N0502-02-42

FM Pressure Relief O-Ring 010705-N0502-02-43

FM Pressure Relief Spring 010705-N0502-02-44

FM Pressure Relief Clip 010705-N0502-02-45

FM Check Valve 010705-N0502-02-46

FM Oil Temp Sensor 010705-N0502-02-47

FM Primary Oil Feed O-Ring, Center Hsg 010705-N0502-02-48

FM Rocker Piston, Shaft 010705-N0502-02-49



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 15 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-03** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-01 **1** Forging T2/T3 Forge, MSMC Aluminum-6062, Bar Forging Operator Forge, SS **176 1**  **2 1**  7.129 **$1.45 $40.18**  **$115.72 $231.44**  **$10.34 $0.23**  **$1.32 $11.88**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $1.66**  **$13.55 $13.55**  **$10.34**

2 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-02 **1** Trim Press T2/T3 Stamp/Form, SSLC Not Applicable Cut/Punch/Forming Operator Trim Press, SS **257 0.5**  **1 1**  0.000 **$0.00 $42.73**  **$21.78 $21.78**  **$0.00 $0.08**  **$0.08 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.19 $0.19**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-03 **1** CNC Horiz Machining T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MHC **113 3**  **11 1**  0.000 **$0.00 $36.98**  **$53.25 $585.75**  **$0.00 $0.98**  **$5.16 $6.14**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.86**  **$7.00 $7.00**  **$0.00**

5 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-04 **1** CNC Horiz Machining T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MHC **127 1**  **4 1**  0.000 **$0.00 $36.98**  **$53.25 $213.00**  **$0.00 $0.29**  **$1.67 $1.96**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.27**  **$2.24 $2.24**  **$0.00**

6 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-05 **1** CNC Horiz Machining T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MHC **126 2**  **6 1**  0.000 **$0.00 $36.98**  **$53.25 $319.50**  **$0.00 $0.59**  **$2.54 $3.13**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.44**  **$3.57 $3.57**  **$0.00**

7 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-06 **1** CNC Horiz Machining T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MHC **148 1**  **3 1**  0.000 **$0.00 $36.98**  **$53.25 $159.75**  **$0.00 $0.25**  **$1.08 $1.33**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.19**  **$1.52 $1.52**  **$0.00**

8 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-07 **1** CNC Horiz Machining T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MHC **116 2**  **8 1**  0.000 **$0.00 $36.98**  **$53.25 $426.00**  **$0.00 $0.64**  **$3.68 $4.32**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.61**  **$4.93 $4.93**  **$0.00** 

### Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 9,574** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

8 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-07 **1** CNC Horiz Machining T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MHC **116 2**  **8 1**  0.000 **$0.00 $36.98**  **$53.25 $426.00**  **$0.00 $0.64**  **$3.68 $4.32**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.61**  **$4.93 $4.93**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-08 **1** Air / Elect Test on Solenoid Hsg. Stamp part upon passing. T2/T3 Elect. Assembly, SSLC Not Applicable Electromechanical Assembly Elec. Assembly, MC, Base **150 0.5**  **1 1**  0.000 **$0.00 $36.21**  **$30.00 $30.00**  **$0.00 $0.12**  **$0.20 $0.32**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.35 $0.35**  **$0.00**

11 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-09 **1** Laser Etch IDs on Solenoid Housing T2/T3 CNC Milling, SSLC Not Applicable General Assembly CNC Machining, LC **450 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$30.38 $30.38**  **$0.00 $0.04**  **$0.07 $0.11**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.12 $0.12**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-10 **1** CNC Submerged Hydro Deburr T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MC **124 2**  **6 1**  0.000 **$0.00 $36.98**  **$45.37 $272.22**  **$0.00 $0.60**  **$2.20 $2.80**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.39**  **$3.19 $3.19**  **$0.00**

2 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-11 **1** CNC Submerged Hydro Deburr T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MC **127 1**  **2 1**  0.000 **$0.00 $36.98**  **$45.37 $90.74**  **$0.00 $0.29**  **$0.71 $1.00**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.14**  **$1.14 $1.14**  **$0.00**

3 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-12 **1** CNC Submerged Hydro Deburr T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MC **126 1**  **3 1**  0.000 **$0.00 $36.98**  **$45.37 $136.11**  **$0.00 $0.29**  **$1.08 $1.38**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.19**  **$1.57 $1.57**  **$0.00**

4 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-13 **1** CNC Submerged Hydro Deburr T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MC **197 1**  **2 1**  0.000 **$0.00 $36.98**  **$45.37 $90.74**  **$0.00 $0.19**  **$0.46 $0.65**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.09**  **$0.74 $0.74**  **$0.00**

5 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-14 **1** CNC Submerged Hydro Deburr T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, MC **116 1**  **4 1**  0.000 **$0.00 $36.98**  **$45.37 $181.48**  **$0.00 $0.32**  **$1.57 $1.89**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.26**  **$2.15 $2.15**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-03** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 9,574** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

33 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

35 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

36 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

39 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

40 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-15 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-03** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 9,574** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-03** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 9,574** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$10.34**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$42.26**

**T1 or OEM Total Manufacturing Cost: $10.34**  **$4.91 $21.84**  **$37.09 $0.18**  **$2.41 $2.21**  **$0.36 $5.17**  **$42.26**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.21 $2.75**  **$2.54 $1.06**  **$6.55**

**Base Cost Impact to Vehicle: $10.34**  **$4.91 $21.84**  **$37.09 $0.40**  **$5.15 $4.75**  **$1.42 $11.72**  **$48.81 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $48.81** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 2,250,000**  **60 5.00%**  $0 **58** 1000 **6 57447** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack** 

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Housing Assy**  

## Part Number: **010705-N0200-03** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 9,574** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-01
Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-02

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-03

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-04

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-05

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-06

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-07



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.23 $1.32**  **$11.88 $0.06**  **$0.77 $0.71**  **$0.12 $1.66**  500 Ton Hot Forge w/ automated mat'l hdlg; operator cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 1 1 41 **1.0 2.0** 

**$0.08 $0.08**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  60-200 Ton Trim Press; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 14 1 1 14 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.98 $5.16**  **$6.14 $0.03**  **$0.40 $0.37**  **$0.06 $0.86**  CNC Horiz Machining of Solenoid Hsg features from the "Top Direction"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 349 1 1 349 **1.0 11.0** 

**$0.29 $1.67**  **$1.96 $0.01**  **$0.13 $0.12**  **$0.02 $0.27**  CNC Horiz Machining of Solenoid Hsg features from the "Rocker Arm Direction"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 113 1 1 113 **1.0 4.0** 

**$0.59 $2.54**  **$3.13 $0.02**  **$0.20 $0.19**  **$0.03 $0.44**  CNC Horiz Machining of Solenoid Hsg features from the "Solenoid Holes Direction"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 172 1 1 172 **1.0 6.0** 

**$0.25 $1.08**  **$1.33 $0.01**  **$0.09 $0.08**  **$0.01 $0.19**  CNC Horiz Machining of Solenoid Hsg features from the "Gun Drill from BOTH Directions"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 73 1 1 73 **1.0 3.0** 

**$0.64 $3.68**  **$4.32 $0.02**  **$0.28 $0.26**  **$0.04 $0.61**  CNC Horiz Machining of Solenoid Hsg features from the "Bottom Surface Direction"; operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 249 1 1 249 **1.0 8.0**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-07

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-08

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-09



## Purchase Part - High Impact Item (Full Cost Mapping) **$0.64 $3.68**  **$4.32 $0.02**  **$0.28 $0.26**  **$0.04 $0.61**  CNC Horiz Machining of Solenoid Hsg features from the "Bottom Surface Direction"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 249 1 1 249 **1.0 8.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.12 $0.20**  **$0.32 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Air / Elect Test on Solenoid housing. Pressure vs electrical feedback. Stamp housing body upon passing. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 16 1 1 24 **1.0 1.0** 

**$0.04 $0.07**  **$0.11 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Stamp solenoid housing body to acknowledge part passing. **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 8 1 1 8 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-10

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-11

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-12

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-13

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-14 **$0.60 $2.20**  **$2.80 $0.01**  **$0.18 $0.17**  **$0.03 $0.39**  CNC Horiz Machining of Solenoid Hsg features from the "Top Direction"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 349 1 1 175 **1.0 6.0** 

**$0.29 $0.71**  **$1.00 $0.01**  **$0.07 $0.06**  **$0.01 $0.14**  CNC Horiz Machining of Solenoid Hsg features from the "Rocker Arm Direction"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 113 1 1 57 **1.0 2.0** 

**$0.29 $1.08**  **$1.38 $0.01**  **$0.09 $0.08**  **$0.01 $0.19**  CNC Horiz Machining of Solenoid Hsg features from the "Solenoid Holes Direction"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 172 1 1 86 **1.0 3.0** 

**$0.19 $0.46**  **$0.65 $0.00**  **$0.04 $0.04**  **$0.01 $0.09**  CNC Horiz Machining of Solenoid Hsg features from the "Gun Drill from BOTH Directions"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 73 1 1 37 **1.0 2.0** 

**$0.32 $1.57**  **$1.89 $0.01**  **$0.12 $0.11**  **$0.02 $0.26**  CNC Horiz Machining of Solenoid Hsg features from the "Bottom Surface Direction"; operator load/unload & cycles **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 249 1 1 125 **1.0 4.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-15 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 30 13 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Commodity ( Value taken from Purchase Part Database) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$4.91 $21.84**  **$37.09 $0.18**  **$2.41 $2.21**  **$0.36 $5.17** 

**$42.26 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-01
Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-02

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-03

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-04

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-05

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-06

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-07



### GENERAL COMPONENT INFORMATION 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**176 20.50**  1.00

**257 14.00**  0.50

**#DIV/0! #DIV/0!** 

-

**113 31.73**  3.00

**127 28.25**  1.00

**126 28.67**  2.00

**148 24.33**  1.00

**116 31.13**  2.00 Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-07

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-08

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-09



## Purchase Part - High Impact Item (Full Cost Mapping) **116 31.13**  2.00

**#DIV/0! #DIV/0!** 

-

**150 24.00**  0.50

**450 8.00**  0.50

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-10

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-11

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-12

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-13

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-14 **124 29.08**  2.00

**127 28.25**  1.00

**126 28.67**  1.00

**197 18.25**  1.00

**116 31.13**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Housing Assy: Solenoid Housing 010705-N0200-03-15 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**8308 0.43**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 13 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Commodity ( Value taken from Purchase Part Database) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 14 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 15 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Valve Actuation Piston Assy**  

## Part Number: **010705-N0200-04** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 76,596** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**8**
**3,600,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 Valve Actuation Piston Assy: Valve Actuation

Piston, Cap; Valve Actuation Piston, Cap 010705-N0200-04-01 **1** Assemble Valve Actuation Piston, Cap with Valve Actuation Piston, Cap T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **1108 4**  **4 1**  0.000 **$0.00 $38.55**  **$15.00 $60.00**  **$0.00 $0.14**  **$0.05 $0.19**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.21 $0.21**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin; Valve Actuation Piston, Spring
Guide 010705-N0200-04-02 **1** Assemble Valve Actuation Piston, Long Pin to Valve Actuation Piston, Spring Guide T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **900 3**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.13**  **$0.05 $0.18**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.20 $0.20**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 Valve Actuation Piston Assy: Valve Actuation

Piston, Spring; Valve Actuation Piston, Housing; Valve Actuation Piston, Short Pin; Valve Actuation Piston, Yellow O-Ring; Valve Actuation Piston, Black O-Ring 010705-N0200-04-03 **1** Assemble Valve Actuation Piston, Spring; Housing & Short

Pin with Valve Yellow and Black O-Rings T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **933 3**  **7 1**  0.000 **$0.00 $38.55**  **$15.00 $105.00**  **$0.00 $0.12**  **$0.11 $0.24**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.26 $0.26**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Valve Actuation Piston Assy**  

## Part Number: **010705-N0200-04** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 76,596** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**8**
**3,600,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin 010705-N0200-04-04 **1** Forging T2/T3 Forge, MSMC LC-Steel-1214, Bar Forging Operator Forge, SS **1200 1**  **2 1**  0.010 **$0.62 $40.18**  **$115.72 $231.44**  **$0.01 $0.03**  **$0.19 $0.23**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.27 $0.27**  **$0.01**

30 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin 010705-N0200-04-05 **1** Grinding T2/T3 CNC Milling, MSMC Not Applicable Grinding/Polishing Operator Grinding, SS **982 1**  **3 1**  0.000 **$0.00 $42.14**  **$45.00 $135.00**  **$0.00 $0.04**  **$0.14 $0.18**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.21 $0.21**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 Valve Actuation Piston Assy: Valve Actuation

Piston, Housing 010705-N0200-04-06 **1** Grinding T2/T3 CNC Milling, MSMC Not Applicable Grinding/Polishing Operator Grinding, SS **900 1**  **3 1**  0.000 **$0.00 $42.14**  **$45.00 $135.00**  **$0.00 $0.05**  **$0.15 $0.20**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.22 $0.22**  **$0.00**

33 Valve Actuation Piston Assy: Valve Actuation

Piston, Housing 010705-N0200-04-07 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **914 16**  **32 1**  0.180 **$0.00 $38.97**  **$20.48 $655.36**  **$0.00 $0.68**  **$0.72 $1.40**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.14**  **$1.54 $1.54**  **$0.00**

34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

35 Valve Actuation Piston Assy: Valve Actuation

Piston, Cap 010705-N0200-04-08 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **900 3**  **6 1**  0.000 **$0.00 $38.97**  **$20.48 $122.88**  **$0.00 $0.13**  **$0.14 $0.27**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.29 $0.29**  **$0.00**

36 Valve Actuation Piston Assy: Valve Actuation

Piston, Cap 010705-N0200-04-09 **1** Forging T2/T3 Forge, MSMC LC-Steel-1214, Bar Forging Operator Forge, SS **1080 1**  **3 1**  0.020 **$1.00 $40.18**  **$115.72 $347.16**  **$0.02 $0.04**  **$0.32 $0.38**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.05**  **$0.43 $0.43**  **$0.02**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin 010705-N0200-04-10 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **1108 2**  **4 1**  0.000 **$0.73 $38.97**  **$20.48 $81.92**  **$0.00 $0.07**  **$0.07 $0.14**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.16 $0.16**  **$0.00**

39 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin 010705-N0200-04-11 **1** Forging T2/T3 Forge, MSMC LC-Steel-1214, Bar Forging Operator Forge, SS **1029 2**  **4 1**  0.030 **$0.62 $40.18**  **$115.72 $462.88**  **$0.02 $0.08**  **$0.45 $0.55**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.08**  **$0.62 $0.62**  **$0.02**

40 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin 010705-N0200-04-12 **1** Grinding T2/T3 CNC Milling, MSMC Not Applicable Grinding/Polishing Operator Grinding, SS **900 1**  **3 1**  0.000 **$0.00 $42.14**  **$45.00 $135.00**  **$0.00 $0.05**  **$0.15 $0.20**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.22 $0.22**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 Valve Actuation Piston Assy: Valve Actuation

Piston, Cap 010705-N0200-04-13 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **1080 1**  **3 1**  0.000 **$0.00 $47.72**  **$50.00 $150.00**  **$0.00 $0.04**  **$0.14 $0.18**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.20 $0.20**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Valve Actuation Piston Assy**  

## Part Number: **010705-N0200-04** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 76,596** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**8**
**3,600,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

5 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin 010705-N0200-04-14 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

6 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin 010705-N0200-04-15 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **1080 1**  **3 1**  0.000 **$0.00 $47.72**  **$50.00 $150.00**  **$0.00 $0.04**  **$0.14 $0.18**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.20 $0.20**  **$0.00**

7 Valve Actuation Piston Assy: Valve Actuation

Piston, Long Pin 010705-N0200-04-16 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **800 1**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.05**  **$0.13 $0.18**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.19 $0.19**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 Valve Actuation Piston Assy: Valve Actuation

Piston, Spring Guide 010705-N0200-04-17 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **13846 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

10 Valve Actuation Piston Assy: Valve Actuation

Piston, Spring Guide 010705-N0200-04-18 **1** Stamp Press T2/T3 Stamp/Form, LSHC LC-Steel-1214, Bar Cut/Punch/Forming Operator Stamp/Form, Terminals **3600 0.25**  **1 1**  0.011 **$0.62 $42.73**  **$15.50 $15.50**  **$0.01 $0.00**  **$0.00 $0.01**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.00**  **$0.02 $0.02**  **$0.01**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 Valve Actuation Piston Assy: Valve Actuation

Piston, Housing 010705-N0200-04-19 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **13846 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

13 Valve Actuation Piston Assy: Valve Actuation

Piston, Housing 010705-N0200-04-20 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **1080 1**  **3 1**  0.000 **$0.00 $47.72**  **$50.00 $150.00**  **$0.00 $0.04**  **$0.14 $0.18**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.20 $0.20**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 Valve Actuation Piston Assy: Valve Actuation

Piston, Short Pin 010705-N0200-04-21 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

16 Valve Actuation Piston Assy: Valve Actuation

Piston, Short Pin 010705-N0200-04-22 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **1080 1**  **3 1**  0.000 **$0.00 $47.72**  **$50.00 $150.00**  **$0.00 $0.04**  **$0.14 $0.18**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.20 $0.20**  **$0.00**

17 Valve Actuation Piston Assy: Valve Actuation

Piston, Short Pin 010705-N0200-04-23 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **900 1**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.05**  **$0.11 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.17 $0.17**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 FM Valve Actuation Piston, Clip 010705-N0200-04-24 **1** (qtys applied on CMAT) S **$0.00** $0.02 **$0.00 $0.02**  **$0.02** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 FM Valve Actuation Piston, Spring 010705-N0200-04-25 **1** (qtys applied on CMAT) S **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 FM Valve Actuation Piston, Yellow O-Ring 010705-N0200-04-26 **1** (qtys applied on CMAT) S **$0.00** $0.07 **$0.00 $0.07**  **$0.07**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 FM Valve Actuation Piston, Black O-Ring 010705-N0200-04-27 **1** (qtys applied on CMAT) S **$0.00** $0.06 **$0.00 $0.06**  **$0.06**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Valve Actuation Piston Assy**  

## Part Number: **010705-N0200-04** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 76,596** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**8**
**3,600,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.21**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$6.01**

**T1 or OEM Total Manufacturing Cost: $0.21**  **$1.84 $3.35**  **$5.40 $0.02**  **$0.32 $0.24**  **$0.02 $0.60**  **$6.01 3**  **1**



### Notes: **T1 or OEM Total Manufacturing Cost: $0.21**  **$1.84 $3.35**  **$5.40 $0.02**  **$0.32 $0.24**  **$0.02 $0.60**  **$6.01**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.03 $0.39**  **$0.36 $0.15**  **$0.93**

**Base Cost Impact to Vehicle: $0.21**  **$1.84 $3.35**  **$5.40 $0.05**  **$0.71 $0.61**  **$0.17 $1.54**  **$6.94 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $6.94**  

### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Valve Actuation Piston Assy**  

## Part Number: **010705-N0200-04** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 76,596** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**8**
**3,600,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per** 

**Piece Total Amount**  **Lump Sum Payment**  **(%) Total # of** 

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.001 $22,750**  **0.00% 18,000,000**  **60 5.00%**  $3,250 **7** 72000 **6 459574** 

**Packaging Cost per** 

**Piece Tier Pad Price** 

**Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### PACKAGING CALCULATIONS: Packaging Type: Option #3 Part Size: 2.5"L x 1"W x 1"H Parts/Layer: 96 Number of Layers: 10 Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.001** 

### Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping)

Valve Actuation Piston Assy: Valve Actuation Piston, Cap; Valve Actuation Piston, Cap 010705-N0200-04-01 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.14 $0.05**  **$0.19 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Assemble Valve Actuation Piston, Cap with Valve Actuation Piston, Cap and push into place **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 13 1 1 13 **1.0 4.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin; Valve Actuation Piston, Spring
Guide 010705-N0200-04-02

Valve Actuation Piston Assy: Valve Actuation Piston, Spring; Valve Actuation Piston, Housing; Valve Actuation Piston, Short Pin; Valve Actuation Piston, Yellow O-Ring; Valve Actuation Piston, Black O-Ring 010705-N0200-04-03 **$0.13 $0.05**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Assemble Valve Actuation Piston, Long Pin to Valve Actuation Piston, Spring Guide and press to depth **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 12 1 1 12 **1.0 3.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.12 $0.11**  **$0.24 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Assemble Valve Actuation Piston, Spring; Housing & Short Pin with Valve Yellow and Black O-Rings **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 27 1 1 27 **1.0 7.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-04

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-05

Valve Actuation Piston Assy: Valve Actuation Piston, Housing 010705-N0200-04-06

Valve Actuation Piston Assy: Valve Actuation Piston, Housing 010705-N0200-04-07

Valve Actuation Piston Assy: Valve Actuation Piston, Cap 010705-N0200-04-08

Valve Actuation Piston Assy: Valve Actuation Piston, Cap 010705-N0200-04-09

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-10

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-11 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.03 $0.19**  **$0.23 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  500 Ton Hot Forge w/ automated mat'l hdlg; operator cycles **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 6 1 1 6 **1.0 2.0** 

**$0.04 $0.14**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  Grind OD; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 11 1 1 11 **1.0 3.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.05 $0.15**  **$0.20 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  Grind OD; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 12 1 1 12 **1.0 3.0** 

**$0.68 $0.72**  **$1.40 $0.00**  **$0.08 $0.06**  **$0.00 $0.14**  Turn OD, End Faces & Undercuts; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 126 1 1 126 **1.0 32.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.13 $0.14**  **$0.27 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Turn OD, End Faces & Undercuts; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 24 1 1 24 **1.0 6.0** 

**$0.04 $0.32**  **$0.38 $0.00**  **$0.02 $0.02**  **$0.00 $0.05**  500 Ton Hot Forge w/ automated mat'l hdlg; operator cycles **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 10 1 1 10 **1.0 3.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.07 $0.07**  **$0.14 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Turn OD, End Faces, cross drill lube hole; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 13 1 1 13 **1.0 4.0** 

**$0.08 $0.45**  **$0.55 $0.00**  **$0.04 $0.03**  **$0.01 $0.08**  500 Ton Hot Forge w/ automated mat'l hdlg; operator cycles **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 14 1 1 14 **1.0 4.0** 

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-12



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Valve Actuation Piston Assy: Valve Actuation Piston, Cap 010705-N0200-04-13 **$0.05 $0.15**  **$0.20 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  Grind OD; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 12 1 1 12 **1.0 3.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.04 $0.14**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat rocker pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 10 1 1 10 **1.0 3.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-14

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-15

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-16

Valve Actuation Piston Assy: Valve Actuation Piston, Spring Guide 010705-N0200-04-17

Valve Actuation Piston Assy: Valve Actuation Piston, Spring Guide 010705-N0200-04-18 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 13 1 30 13 **1.0 1.0** 

**$0.04 $0.14**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Valve Actuation Piston, Long Pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 10 1 1 10 **1.0 3.0** 

**$0.05 $0.13**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Apply plating to Valve Actuation Piston, Long Pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 9 1 2 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 13 1 50 13 **1.0 1.0** 

**$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  0-60 Ton Stamping Press w/ progressive die for Rocker Piston Cup; operator cycle controls **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 1 1 1 1 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Valve Actuation Piston Assy: Valve Actuation Piston, Housing 010705-N0200-04-19

Valve Actuation Piston Assy: Valve Actuation Piston, Housing 010705-N0200-04-20

Valve Actuation Piston Assy: Valve Actuation Piston, Short Pin 010705-N0200-04-21

Valve Actuation Piston Assy: Valve Actuation Piston, Short Pin 010705-N0200-04-22

Valve Actuation Piston Assy: Valve Actuation Piston, Short Pin 010705-N0200-04-23



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Valve Actuation Piston, Clip 010705-N0200-04-24 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 13 1 50 13 **1.0 1.0** 

**$0.04 $0.14**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Valve Actuation Piston, Housing; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 10 1 1 10 **1.0 3.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 13 1 30 13 **1.0 1.0** 

**$0.04 $0.14**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Valve Actuation Piston, Short Pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 10 1 1 10 **1.0 3.0** 

**$0.05 $0.11**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Apply plating to Valve Actuation Piston, Short Pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **766 4.70**  **85% 901**  **4.00** 8 1 2 8 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.02**

FM Valve Actuation Piston, Spring 010705-N0200-04-25

FM Valve Actuation Piston, Yellow O-Ring 010705-N0200-04-26

FM Valve Actuation Piston, Black O-Ring 010705-N0200-04-27 **$0.00**

**$0.01**

**$0.00**

**$0.07**

**$0.00**

**$0.06**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$1.84 $3.35**  **$5.40 $0.02**  **$0.32 $0.24**  **$0.02 $0.60** 

**$6.01 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

Valve Actuation Piston Assy: Valve Actuation Piston, Cap; Valve Actuation Piston, Cap 010705-N0200-04-01 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**1108 3.25**  4.00

**#DIV/0! #DIV/0!** 

-

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin; Valve Actuation Piston, Spring
Guide 010705-N0200-04-02

Valve Actuation Piston Assy: Valve Actuation Piston, Spring; Valve Actuation Piston, Housing; Valve Actuation Piston, Short Pin; Valve Actuation Piston, Yellow O-Ring; Valve Actuation Piston, Black O-Ring 010705-N0200-04-03 **900 4.00**  3.00

**#DIV/0! #DIV/0!** 

-

**933 3.86**  3.00

**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-04

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-05

Valve Actuation Piston Assy: Valve Actuation Piston, Housing 010705-N0200-04-06

Valve Actuation Piston Assy: Valve Actuation Piston, Housing 010705-N0200-04-07

Valve Actuation Piston Assy: Valve Actuation Piston, Cap 010705-N0200-04-08

Valve Actuation Piston Assy: Valve Actuation Piston, Cap 010705-N0200-04-09

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-10

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-11 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**1200 3.00**  1.00

**982 3.67**  1.00

**#DIV/0! #DIV/0!** 

-

**900 4.00**  1.00

**914 3.94**  16.00

**#DIV/0! #DIV/0!** 

-

**900 4.00**  3.00

**1080 3.33**  1.00

**#DIV/0! #DIV/0!** 

-

**1108 3.25**  2.00

**1029 3.50**  2.00

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-12



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Valve Actuation Piston Assy: Valve Actuation Piston, Cap 010705-N0200-04-13 **900 4.00**  1.00

**#DIV/0! #DIV/0!** 

-

**1080 3.33**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 13 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-14

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-15

Valve Actuation Piston Assy: Valve Actuation Piston, Long Pin 010705-N0200-04-16

Valve Actuation Piston Assy: Valve Actuation Piston, Spring Guide 010705-N0200-04-17

Valve Actuation Piston Assy: Valve Actuation Piston, Spring Guide 010705-N0200-04-18**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**8308 0.43**  0.25

**1080 3.33**  1.00

**800 4.50**  1.00

**#DIV/0! #DIV/0!** 

-

**13846 0.26**  0.25

**3600 1.00**  0.25

**#DIV/0! #DIV/0!** 

- Valve Actuation Piston Assy: Valve Actuation Piston, Housing 010705-N0200-04-19

Valve Actuation Piston Assy: Valve Actuation Piston, Housing 010705-N0200-04-20

Valve Actuation Piston Assy: Valve Actuation Piston, Short Pin 010705-N0200-04-21

Valve Actuation Piston Assy: Valve Actuation Piston, Short Pin 010705-N0200-04-22

Valve Actuation Piston Assy: Valve Actuation Piston, Short Pin 010705-N0200-04-23



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Valve Actuation Piston, Clip 010705-N0200-04-24 **#DIV/0! #DIV/0!** 

-

**13846 0.26**  0.25

**1080 3.33**  1.00

**#DIV/0! #DIV/0!** 

-

**8308 0.43**  0.25

**1080 3.33**  1.00

**900 4.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

FM Valve Actuation Piston, Spring 010705-N0200-04-25

FM Valve Actuation Piston, Yellow O-Ring 010705-N0200-04-26

FM Valve Actuation Piston, Black O-Ring 010705-N0200-04-27



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 14 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 15 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Oil Control Solenoid Assy**  

## Part Number: **010705-N0200-05** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### North America

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 Oil Control Solenoid: Solenoid Plunger Assy;

Solenoid Shell; Electrical Assembly 010705-N0200-05-01 **1** Assemble Solenoid Plunger Assy; Solenoid Shell - press & stake; Flip Sub & press electrical asm into place T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **540 3**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.21**  **$0.08 $0.30**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.33 $0.33**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 Oil Control Solenoid: FM Label, Solenoid 010705-N0200-05-02 **1** Air / Elect Test on Solenoid. Print & Apply FM Label, Solenoid upon passing. T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Elec. Assembly, LC, Base **450 3**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.26**  **$0.10 $0.36**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.39 $0.39**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 Solenoid Plunger Assy: Solenoid Plunger

Housing; Solenoid Plunger Stop 010705-N0200-05-03 **1** Assemble Solenoid Plunger Housing with Solenoid Plunger Stop - press into place T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **450 2**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.17**  **$0.07 $0.24**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.26 $0.26**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Oil Control Solenoid Assy**  

## Part Number: **010705-N0200-05** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

7 Oil Control Solenoid: Solenoid Plunger SubAssy;

Solenoid Plunger Pin Assy; Solenoid Plunger Spring, Large; Solenoid Plunger Spring, Small 010705-N0200-05-04 **1** Assemble Solenoid Plunger SubAssy; Solenoid Plunger Pin Assy; Spring, Large & Spring, Small - press into place T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **576 4**  **4 1**  0.000 **$0.00 $38.55**  **$15.00 $60.00**  **$0.00 $0.27**  **$0.10 $0.37**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.41 $0.41**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-05 **1** Assemble Solenoid Plunger Nose Piece - press into place T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **600 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.06**  **$0.03 $0.09**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.10 $0.10**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

33 Oil Control Solenoid Assy: Solenoid Plunger

Housing 010705-N0200-05-06 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **456 3**  **10 1**  0.200 **$0.00 $38.97**  **$20.48 $204.80**  **$0.00 $0.26**  **$0.45 $0.71**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.07**  **$0.78 $0.78**  **$0.00**

34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

35 Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-07 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **480 2**  **4 1**  0.000 **$0.00 $38.97**  **$20.48 $81.92**  **$0.00 $0.16**  **$0.17 $0.33**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.37 $0.37**  **$0.00**

36 Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-08 **1** Forging T2/T3 Forge, MSMC LC-Steel-1214, Bar Forging Operator Forge, SS **450 1**  **1 1**  0.005 **$1.00 $40.18**  **$115.72 $115.72**  **$0.01 $0.09**  **$0.26 $0.35**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.05**  **$0.40 $0.40**  **$0.01**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

39 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

40 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 Oil Control Solenoid Assy: Solenoid Plunger

Housing 010705-N0200-05-09 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **4154 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.01 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00**

7 Oil Control Solenoid Assy: Solenoid Plunger

Housing 010705-N0200-05-10 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **720 0.5**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.03**  **$0.14 $0.17**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Oil Control Solenoid Assy**  

## Part Number: **010705-N0200-05** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

5 Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-11 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

6 Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-12 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **720 1**  **2 1**  0.000 **$0.00 $47.72**  **$50.00 $100.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

7 Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-13 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **800 0.5**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.03**  **$0.13 $0.15**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.17 $0.17**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-14 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **13846 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

10 Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-15 **1** Stamp Press T2/T3 Stamp/Form, LSHC LC-Steel-1214, Bar Cut/Punch/Forming Operator Stamp/Form, Terminals **3600 0.25**  **1 1**  0.003 **$0.62 $42.73**  **$15.50 $15.50**  **$0.00 $0.00**  **$0.00 $0.01**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.00**  **$0.01 $0.01**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 FM Label, Solenoid 010705-N0502-05-16 **1** (qtys applied on CMAT) S **$0.00** $0.05 **$0.00 $0.05**  **$0.05**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 FM Solenoid Plunger Spring, Large 010705-N0502-05-17 **1** (qtys applied on CMAT) S **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 FM Solenoid Plunger Spring, Small 010705-N0502-05-18 **1** (qtys applied on CMAT) S **$0.00** $0.01 **$0.00 $0.01**  **$0.01**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations. 6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Oil Control Solenoid Assy**  

## Part Number: **010705-N0200-05** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.08**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$3.71**

**T1 or OEM Total Manufacturing Cost: $0.08**  **$1.61 $1.67**  **$3.36 $0.01**  **$0.20 $0.14**  **$0.00 $0.35**  **$3.71**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.24**  **$0.22 $0.09**  **$0.58**

**Base Cost Impact to Vehicle: $0.08**  **$1.61 $1.67**  **$3.36 $0.03**  **$0.44 $0.36**  **$0.10 $0.93**  **$4.29 $0**  **$0**

**Packaging Cost: $0.01** 

**Net Cost Impact to Vehicle: $4.29**  **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**

**Net Cost Impact to Vehicle: $4.29** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)** 

### PACKAGING CALCULATIONS: Packaging Type: Option #3 Part Size: 2.5"L x 2"W x 1.25"H Parts/Layer: 48 Number of Layers: 9 **Reference Packaging Database for Additonal Infromation** Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Oil Control Solenoid Assy**  

## Part Number: **010705-N0200-05** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Rack/Pallet Investment Amortization: $0.005**  **$42,250 0.00%**  **9,000,000 60**  **5.00%** $3,250 **13** 18144 **6 229787** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.005** 

### Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping)

Oil Control Solenoid: Solenoid Plunger Assy; Solenoid Shell; Electrical Assembly 010705-N0200-05-01 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.21 $0.08**  **$0.30 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Assemble Solenoid Plunger Assy in Solenoid Shell press & ID/OD stake; operator load/unload & cycle press & stake tool press **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 20 1 1 20 **1.0 3.0** 

Oil Control Solenoid: FM Label, Solenoid 010705-N0200-05-02

Solenoid Plunger Assy: Solenoid Plunger Housing; Solenoid Plunger Stop 010705-N0200-05-03 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.26 $0.10**  **$0.36 $0.00**  **$0.02 $0.01**  **$0.00 $0.04**  Air / Elect Test on Solenoid unit. Pressure vs electrical feedback. Print & Apply FM Label, Solenoid upon passing. **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 24 1 1 24 **1.0 3.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.17 $0.07**  **$0.24 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Assemble Solenoid Plunger Housing with Solenoid Plunger Stop - press into place **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 16 1 1 16 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Oil Control Solenoid: Solenoid Plunger SubAssy; Solenoid Plunger Pin Assy; Solenoid Plunger Spring, Large; Solenoid Plunger Spring, Small 010705-N0200-05-04

Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-05 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.27 $0.10**  **$0.37 $0.00**  **$0.02 $0.01**  **$0.00 $0.04**  Assemble Solenoid Plunger SubAssy; Solenoid Plunger Pin Assy; Spring, Large & Spring, Small - press into place w/ press assist tool **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 25 1 1 25 **1.0 4.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.06 $0.03**  **$0.09 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Assemble Solenoid Plunger Nose Piece - press into place with press assist tool **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 6 1 1 6 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Oil Control Solenoid Assy: Solenoid Plunger Housing 010705-N0200-05-06

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-07

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-08 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.26 $0.45**  **$0.71 $0.00**  **$0.04 $0.03**  **$0.00 $0.07**  Turn OD, ID, End Faces, Undercut & Drill Holes; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 79 1 1 79 **1.0 10.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.16 $0.17**  **$0.33 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Turn OD, Drill, Chamfer; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 30 1 1 30 **1.0 4.0** 

**$0.09 $0.26**  **$0.35 $0.00**  **$0.02 $0.02**  **$0.00 $0.05**  500 Ton Hot Forge w/ automated mat'l hdlg; operator cycles **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 8 1 1 8 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Oil Control Solenoid Assy: Solenoid Plunger Housing 010705-N0200-05-09

Oil Control Solenoid Assy: Solenoid Plunger Housing 010705-N0200-05-10 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.01**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 15 13 **1.0 1.0** 

**$0.03 $0.14**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Apply plating to Solenoid Plunger Housing; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 2 10 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-11

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-12

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-13

Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-14

Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-15 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 30 13 **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Solenoid Plunger Stop; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.03 $0.13**  **$0.15 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Apply plating to Solenoid Plunger Stop; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 9 1 2 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 50 13 **1.0 1.0** 

**$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  0-60 Ton Stamping Press w/ progressive die for Solenoid Plunger Nose Piece; operator cycle controls **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 1 1 1 1 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Label, Solenoid 010705-N0502-05-16

FM Solenoid Plunger Spring, Large 010705-N0502-05-17

FM Solenoid Plunger Spring, Small 010705-N0502-05-18 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.05**

**$0.00**

**$0.01**

**$0.00**

**$0.01**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$1.61 $1.67**  **$3.36 $0.01**  **$0.20 $0.14**  **$0.00 $0.35** 

**$3.71 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

Oil Control Solenoid: Solenoid Plunger Assy; Solenoid Shell; Electrical Assembly 010705-N0200-05-01 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**540 6.67**  3.00

Oil Control Solenoid: FM Label, Solenoid 010705-N0200-05-02

Solenoid Plunger Assy: Solenoid Plunger Housing; Solenoid Plunger Stop 010705-N0200-05-03 **#DIV/0! #DIV/0!** 

-

**450 8.00**  3.00

**#DIV/0! #DIV/0!** 

-

**450 8.00**  2.00

**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Oil Control Solenoid: Solenoid Plunger SubAssy; Solenoid Plunger Pin Assy; Solenoid Plunger Spring, Large; Solenoid Plunger Spring, Small 010705-N0200-05-04

Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-05**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**576 6.25**  4.00

**#DIV/0! #DIV/0!** 

-

**600 6.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

Oil Control Solenoid Assy: Solenoid Plunger Housing 010705-N0200-05-06

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-07

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-08 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**456 7.90**  3.00

**#DIV/0! #DIV/0!** 

-

**480 7.50**  2.00

**450 8.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Oil Control Solenoid Assy: Solenoid Plunger Housing 010705-N0200-05-09

Oil Control Solenoid Assy: Solenoid Plunger Housing 010705-N0200-05-10 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**4154 0.87**  0.25

**720 5.00**  0.50

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 13 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-11

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-12

Solenoid Plunger Assy: Solenoid Plunger Stop 010705-N0200-05-13

Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-14

Oil Control Solenoid: Solenoid Plunger Nose

Piece 010705-N0200-05-15**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**8308 0.43**  0.25

**720 5.00**  1.00

**800 4.50**  0.50

**#DIV/0! #DIV/0!** 

-

**13846 0.26**  0.25

**3600 1.00**  0.25

**#DIV/0! #DIV/0!** 

-



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Label, Solenoid 010705-N0502-05-16

FM Solenoid Plunger Spring, Large 010705-N0502-05-17

FM Solenoid Plunger Spring, Small 010705-N0502-05-18 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 14 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 15 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger SubAssy**  

## Part Number: **010705-N0200-06** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 Solenoid Plunger SubAssy: Solenoid Plunger

Frame; Solenoid Plunger Frame Piston Stop; Solenoid Plunger Piston Assy; Solenoid Plunger Piston Spring; Solenoid Plunger Piston Body Assy 010705-N0200-06-01 **1** Assemble Solenoid Plunger Frame; Piston Stop; Piston Assy; Piston Spring with Piston Body Assy - press & crimp together T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **514 3**  **3 1**  0.000 **$0.00 $38.55**  **$15.00 $45.00**  **$0.00 $0.22**  **$0.09 $0.31**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.34 $0.34**  **$0.00**

2 Solenoid Plunger SubAssy: 010705-N0200-06-02 **1** Laser Weld Piston Body Assy in place T2/T3 Mech. Assembly, MSMC Not Applicable Welding/Soldering Operator Mech Assembly, MC, Base **720 2**  **2 1**  0.000 **$0.00 $41.55**  **$30.00 $60.00**  **$0.00 $0.12**  **$0.08 $0.20**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.23 $0.23**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body; Solenoid Plunger Piston Body
Shaft 010705-N0200-06-03 **1** Assemble Solenoid Plunger Piston Body to Solenoid Plunger Piston Body Shaft & press together T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **400 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.10**  **$0.04 $0.13**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger SubAssy**  

## Part Number: **010705-N0200-06** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

6 Solenoid Plunger Piston Body Assy: Solenoid

Plunger Piston Body Assy, Body; Solenoid Plunger Piston Body Assy, Insert 010705-N0200-06-04 **1** Assemble Solenoid Plunger Piston Body Assy, Body & Solenoid Plunger Piston Body Assy, Insert T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **400 1**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.10**  **$0.04 $0.13**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 Solenoid Plunger Piston Body Assy: Solenoid

Plunger Piston Body Assy, Insert 010705-N0200-06-05 **1** CNC Turning T2/T3 CNC Turning, SSLC LC-Steel-1214, Bar Lathe/Turning Operator CNC Turning, SS, BF, DA **450 3**  **5 1**  0.005 **$0.62 $38.97**  **$20.48 $102.40**  **$0.00 $0.26**  **$0.23 $0.49**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.05**  **$0.54 $0.54**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 Solenoid Plunger Piston Body Assy: Solenoid

Plunger Piston Body Assy, Body 010705-N0200-06-06 **1** Grinding T2/T3 CNC Milling, MSMC Not Applicable Grinding/Polishing Operator Grinding, SS **720 1**  **2 1**  0.000 **$0.00 $42.14**  **$45.00 $90.00**  **$0.00 $0.06**  **$0.13 $0.18**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.21 $0.21**  **$0.00**

33 Solenoid Plunger Piston Body Assy: Solenoid

Plunger Piston Body Assy, Body 010705-N0200-06-07 **1** CNC Turning T2/T3 CNC Turning, SSLC LC-Steel-1214, Bar Lathe/Turning Operator CNC Turning, SS, BF, DA **488 4**  **8 1**  0.060 **$0.62 $38.97**  **$20.48 $163.84**  **$0.04 $0.32**  **$0.34 $0.69**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.07**  **$0.76 $0.76**  **$0.04**

34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

35 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body 010705-N0200-06-08 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **800 1**  **2 1**  0.000 **$0.00 $38.97**  **$20.48 $40.96**  **$0.00 $0.05**  **$0.05 $0.10**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.11 $0.11**  **$0.00**

36 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body 010705-N0200-06-09 **1** Forging T2/T3 Forge, MSMC LC-Steel-1214, Bar Forging Operator Forge, SS **450 1**  **1 1**  0.020 **$1.00 $40.18**  **$115.72 $115.72**  **$0.02 $0.09**  **$0.26 $0.37**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.05**  **$0.42 $0.42**  **$0.02**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

39 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

40 Solenoid Plunger SubAssy: Solenoid Plunger

Frame Piston Stop 010705-N0200-06-10 **1** Mold T2/T3 Inject. Mold, SSLC Nylon66, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **5143 0.25**  **1 1**  0.001 **$1.74 $41.48**  **$16.39 $16.39**  **$0.00 $0.00**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 Solenoid Plunger Piston Body Assy: Solenoid

Plunger Piston Body Assy, Insert 010705-N0200-06-11 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **720 1**  **2 1**  0.000 **$0.00 $47.72**  **$50.00 $100.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 Solenoid Plunger Piston Body Assy: Solenoid

Plunger Piston Body Assy, Body 010705-N0200-06-12 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **720 1**  **2 1**  0.000 **$0.00 $47.72**  **$50.00 $100.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger SubAssy**  

## Part Number: **010705-N0200-06** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body 010705-N0200-06-13 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

6 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body 010705-N0200-06-14 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **720 1**  **2 1**  0.000 **$0.00 $47.72**  **$50.00 $100.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

7 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body 010705-N0200-06-15 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **800 0.5**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.03**  **$0.13 $0.15**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.17 $0.17**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 Solenoid Plunger SubAssy: Solenoid Plunger

Frame 010705-N0200-06-16 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **13846 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

10 Solenoid Plunger SubAssy: Solenoid Plunger

Frame 010705-N0200-06-17 **1** Stamp Press T2/T3 Stamp/Form, LSHC S-Steel-304, Coil Cut/Punch/Forming Operator Stamp/Form, Terminals **3600 0.25**  **1 1**  0.005 **$1.64 $42.73**  **$15.50 $15.50**  **$0.01 $0.00**  **$0.00 $0.02**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.00**  **$0.02 $0.02**  **$0.01**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body Shaft 010705-N0200-06-18 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **13846 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

13 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body Shaft 010705-N0200-06-19 **1** Stamp Press T2/T3 Stamp/Form, LSHC S-Steel-304, Coil Cut/Punch/Forming Operator Stamp/Form, XSS **554 1**  **2 1**  0.005 **$1.64 $42.73**  **$24.60 $49.20**  **$0.01 $0.08**  **$0.09 $0.17**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.03**  **$0.21 $0.21**  **$0.01**

14 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body Shaft 010705-N0200-06-20 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **720 1**  **2 1**  0.000 **$0.00 $47.72**  **$50.00 $100.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

15 Solenoid Plunger Piston Assy: Solenoid Plunger

Piston Body Shaft 010705-N0200-06-21 **1** Deburr T2/T3 Mech. Assembly, SSLC Not Applicable Grinding/Polishing Operator Grinding, SS **12857 0.25**  **1 1**  0.000 **$0.00 $42.14**  **$45.00 $45.00**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 FM Solenoid Plunger Piston Spring 010705-N0200-06-22 **1** (qtys applied on CMAT) S **$0.00** $0.01 **$0.00 $0.01**  **$0.01** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger SubAssy**  

## Part Number: **010705-N0200-06** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.09**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$4.23**

**T1 or OEM Total Manufacturing Cost: $0.09**  **$1.68 $2.03**  **$3.80 $0.01**  **$0.23 $0.17**  **$0.01 $0.43**  **$4.23 3**  **1**



### Notes: **T1 or OEM Total Manufacturing Cost: $0.09**  **$1.68 $2.03**  **$3.80 $0.01**  **$0.23 $0.17**  **$0.01 $0.43**  **$4.23**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.28**  **$0.25 $0.11**  **$0.66**

**Base Cost Impact to Vehicle: $0.09**  **$1.68 $2.03**  **$3.80 $0.03**  **$0.51 $0.43**  **$0.12 $1.09**  **$4.89 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $4.89**  

### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger SubAssy**  

## Part Number: **010705-N0200-06** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 9,000,000**  **60 5.00%**  $0 **230** 1000 **6 229787** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0 

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote **Expendable Packaging in Piece Cost: $0.00**  $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping)

Solenoid Plunger SubAssy: Solenoid Plunger Frame; Solenoid Plunger Frame Piston Stop; Solenoid Plunger Piston Assy; Solenoid Plunger Piston Spring; Solenoid Plunger Piston Body Assy 010705-N0200-06-01 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.22 $0.09**  **$0.31 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Assemble Solenoid Plunger Frame; Piston Stop; Piston Assy; Piston Spring with Piston Body Assy - press & crimp together w/

tool assist **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 21 1 1 21 **1.0 3.0** 

Solenoid Plunger SubAssy: 010705-N0200-06-02

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body; Solenoid Plunger Piston Body
Shaft 010705-N0200-06-03 **$0.12 $0.08**  **$0.20 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  Laser Weld Piston Body Assy in place; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.10 $0.04**  **$0.13 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Assemble Solenoid Plunger Piston Body to Solenoid Plunger Piston Body Shaft & press together **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 9 1 1 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Body; Solenoid Plunger Piston Body Assy, Insert 010705-N0200-06-04 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.10 $0.04**  **$0.13 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Assemble Solenoid Plunger Piston Body Assy, Body & Solenoid Plunger Piston Body Assy, Insert **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 9 1 1 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Insert 010705-N0200-06-05

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Body 010705-N0200-06-06

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Body 010705-N0200-06-07

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-08

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-09 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.26 $0.23**  **$0.49 $0.00**  **$0.03 $0.02**  **$0.00 $0.05**  Turn OD, Drill & Chamfer ID; operator cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 40 1 1 40 **1.0 5.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.06 $0.13**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  Grind ODs; operator load & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.32 $0.34**  **$0.69 $0.00**  **$0.04 $0.03**  **$0.00 $0.07**  Turn OD, Drill & Chamfer ID, Undercuts, Tap ID; operator cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 59 1 1 59 **1.0 8.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.05 $0.05**  **$0.10 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Drill ID & step ID; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 9 1 1 9 **1.0 2.0** 

**$0.09 $0.26**  **$0.37 $0.00**  **$0.02 $0.02**  **$0.00 $0.05**  500 Ton Hot Forge w/ automated mat'l hdlg; operator cycles **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 8 1 1 8 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Solenoid Plunger SubAssy: Solenoid Plunger Frame Piston Stop 010705-N0200-06-10



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Insert 010705-N0200-06-11

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Body 010705-N0200-06-12 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 Ton Mold Solenoid Plunger Frame Piston Stop; operator cycle operation **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 7 1 10 7 **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Solenoid Plunger Piston Body Assy, Insert; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Solenoid Plunger Piston Body Assy, Body; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-13

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-14

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-15

Solenoid Plunger SubAssy: Solenoid Plunger

Frame 010705-N0200-06-16

Solenoid Plunger SubAssy: Solenoid Plunger

Frame 010705-N0200-06-17 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 30 13 **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Solenoid Plunger Piston Body; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.03 $0.13**  **$0.15 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Apply plating to Solenoid Plunger Piston Body; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 9 1 2 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 50 13 **1.0 1.0** 

**$0.00 $0.00**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  0-60 Ton Stamping Press w/ progressive die for Solenoid Plunger Frame; operator cycle controls **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 1 1 1 1 **1.0 1.0** 

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body Shaft 010705-N0200-06-18

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body Shaft 010705-N0200-06-19

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body Shaft 010705-N0200-06-20

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body Shaft 010705-N0200-06-21



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Solenoid Plunger Piston Spring 010705-N0200-06-22 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 50 13 **1.0 1.0** 

**$0.08 $0.09**  **$0.17 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  60-200 Ton Stamping Press w/ progressive die for Solenoid Plunger Piston Body Shaft; operator cycle

controls **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 1 13 **1.0 2.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Solenoid Plunger Piston Body Shaft; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  Heat treat Solenoid Plunger Piston Body Shaft; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 14 1 50 14 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.01**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$1.68 $2.03**  **$3.80 $0.01**  **$0.23 $0.17**  **$0.01 $0.43** 

**$4.23 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

Solenoid Plunger SubAssy: Solenoid Plunger Frame; Solenoid Plunger Frame Piston Stop; Solenoid Plunger Piston Assy; Solenoid Plunger Piston Spring; Solenoid Plunger Piston Body Assy 010705-N0200-06-01 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**514 7.00**  3.00

Solenoid Plunger SubAssy: 010705-N0200-06-02

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body; Solenoid Plunger Piston Body
Shaft 010705-N0200-06-03 **720 5.00**  2.00

**#DIV/0! #DIV/0!** 

-

**400 9.00**  1.00

**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Body; Solenoid Plunger Piston Body Assy, Insert 010705-N0200-06-04**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**400 9.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Insert 010705-N0200-06-05

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Body 010705-N0200-06-06

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Body 010705-N0200-06-07

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-08

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-09 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**450 8.00**  3.00

**#DIV/0! #DIV/0!** 

-

**720 5.00**  1.00

**488 7.38**  4.00

**#DIV/0! #DIV/0!** 

-

**800 4.50**  1.00

**450 8.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

Solenoid Plunger SubAssy: Solenoid Plunger Frame Piston Stop 010705-N0200-06-10



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Insert 010705-N0200-06-11

Solenoid Plunger Piston Body Assy: Solenoid Plunger Piston Body Assy, Body 010705-N0200-06-12 **#DIV/0! #DIV/0!** 

-

**5143 0.70**  0.25

**720 5.00**  1.00

**#DIV/0! #DIV/0!** 

-

**720 5.00**  1.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 13 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-13

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-14

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body 010705-N0200-06-15

Solenoid Plunger SubAssy: Solenoid Plunger

Frame 010705-N0200-06-16

Solenoid Plunger SubAssy: Solenoid Plunger

Frame 010705-N0200-06-17**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-

**8308 0.43**  0.25

**720 5.00**  1.00

**800 4.50**  0.50

**#DIV/0! #DIV/0!** 

-

**13846 0.26**  0.25

**3600 1.00**  0.25

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body Shaft 010705-N0200-06-18

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body Shaft 010705-N0200-06-19

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body Shaft 010705-N0200-06-20

Solenoid Plunger Piston Assy: Solenoid Plunger Piston Body Shaft 010705-N0200-06-21



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Solenoid Plunger Piston Spring 010705-N0200-06-22 **#DIV/0! #DIV/0!** 

-

**13846 0.26**  0.25

**554 6.50**  1.00

**720 5.00**  1.00

**12857 0.28**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 14 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 15 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger Pin Assy**  

## Part Number: **010705-N0200-07** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### North America

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin; Solenoid Plunger Pin Spacer; Solenoid Plunger Pin Seal 010705-N0200-07-01 **1** Assemble Solenoid Plunger Pin to Solenoid Plunger Pin Spacer & Solenoid Plunger Pin Seal T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **480 2**  **2 1**  0.000 **$0.00 $38.55**  **$15.00 $30.00**  **$0.00 $0.16**  **$0.06 $0.22**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.25 $0.25**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger Pin Assy**  

## Part Number: **010705-N0200-07** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-02 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **450 3**  **5 1**  0.150 **$0.00 $38.97**  **$20.48 $102.40**  **$0.00 $0.26**  **$0.23 $0.49**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.05**  **$0.54 $0.54**  **$0.00**

33 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

34 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-03 **1** Grinding T2/T3 CNC Milling, MSMC Not Applicable Grinding/Polishing Operator Grinding, SS **720 1**  **2 1**  0.000 **$0.00 $42.14**  **$45.00 $90.00**  **$0.00 $0.06**  **$0.13 $0.18**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.03**  **$0.21 $0.21**  **$0.00**

35 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-04 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **514 3**  **6 1**  0.000 **$0.00 $38.97**  **$20.48 $122.88**  **$0.00 $0.23**  **$0.24 $0.47**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.05**  **$0.51 $0.51**  **$0.00**

36 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-05 **1** Forging T2/T3 Forge, MSMC LC-Steel-1214, Bar Forging Operator Forge, SS **450 1**  **1 1**  0.010 **$1.00 $40.18**  **$115.72 $115.72**  **$0.01 $0.09**  **$0.26 $0.36**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.05**  **$0.41 $0.41**  **$0.01**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin Spacer 010705-N0200-07-06 **1** CNC Turning T2/T3 CNC Turning, SSLC Not Applicable Lathe/Turning Operator CNC Turning, SS, BF, DA **514 3**  **5 1**  0.005 **$0.00 $38.97**  **$20.48 $102.40**  **$0.00 $0.23**  **$0.20 $0.43**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.04**  **$0.47 $0.47**  **$0.00**

39 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

40 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin Seal 010705-N0200-07-07 **1** Mold T2/T3 Inject. Mold, SSLC Nylon6, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **7200 0.25**  **1 1**  0.000 **$1.65 $41.48**  **$16.39 $16.39**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin Spacer 010705-N0200-07-08 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

2 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin Spacer 010705-N0200-07-09 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **655 1**  **2 1**  0.000 **$0.00 $47.72**  **$50.00 $100.00**  **$0.00 $0.07**  **$0.15 $0.23**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.25 $0.25**  **$0.00**

3 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin Spacer 010705-N0200-07-10 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **900 0.5**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.02**  **$0.11 $0.13**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-11 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

6 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-12 **1** Heat Treat T2/T3 Heat Treat, SSLC Not Applicable Heat Treat Operator Heat Treat, SMS, LMC **720 1**  **2 1**  0.000 **$0.00 $47.72**  **$50.00 $100.00**  **$0.00 $0.07**  **$0.14 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.23 $0.23**  **$0.00**

7 Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-13 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **900 0.5**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.02**  **$0.11 $0.13**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-14 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **5538 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.01**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.01 $0.01**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger Pin Assy**  

## Part Number: **010705-N0200-07** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

10 Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-15 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **720 1**  **2 1**  0.000 **$0.00 $40.84**  **$100.18 $200.36**  **$0.00 $0.06**  **$0.28 $0.33**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.03**  **$0.37 $0.37**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger Pin Assy**  

## Part Number: **010705-N0200-07** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.01**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$3.54**

**T1 or OEM Total Manufacturing Cost: $0.01**  **$1.27 $1.91**  **$3.19 $0.01**  **$0.19 $0.14**  **$0.01 $0.35**  **$3.54**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.23**  **$0.21 $0.09**  **$0.55**

**Base Cost Impact to Vehicle: $0.01**  **$1.27 $1.91**  **$3.19 $0.03**  **$0.42 $0.35**  **$0.09 $0.90**  **$4.09 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $4.09** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)** 

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

**Piece (%)** **C o** **s t** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **T o** **t a** **l N** **u m** **b e** **r o** **f P** **a l** **l e** **t s** **/ R** **a c** **k s** **R e** **q u** **i r** **e d** **N u** **m b** **e r** **o f** **P a** **r t** **s p** **e r** **P a** **l l** **e t** **/ S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 9,000,000**  **60 5.00%**  $0 **230** 1000 **6 229787** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### Number of Layers: Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.)



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Plunger Pin Assy**  

## Part Number: **010705-N0200-07** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 38,298** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping)

Solenoid Plunger Pin Assy: Solenoid Plunger Pin; Solenoid Plunger Pin Spacer; Solenoid Plunger Pin Seal 010705-N0200-07-01 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.16 $0.06**  **$0.22 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Assemble Solenoid Plunger Pin to Solenoid Plunger Pin Spacer & Solenoid Plunger Pin Seal **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 15 1 1 15 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-02

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-03

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-04

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-05

Solenoid Plunger Pin Assy: Solenoid Plunger Pin Spacer 010705-N0200-07-06

Solenoid Plunger Pin Assy: Solenoid Plunger
Pin Seal 010705-N0200-07-07



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Plunger Pin Assy: Solenoid Plunger Pin Spacer 010705-N0200-07-08

Solenoid Plunger Pin Assy: Solenoid Plunger Pin Spacer 010705-N0200-07-09

Solenoid Plunger Pin Assy: Solenoid Plunger Pin Spacer 010705-N0200-07-10 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.26 $0.23**  **$0.49 $0.00**  **$0.03 $0.02**  **$0.00 $0.05**  Drill IDs, Bore IDs, Chamfers; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 40 1 1 40 **1.0 5.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.06 $0.13**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  Grind ODs; operator load & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.23 $0.24**  **$0.47 $0.00**  **$0.03 $0.02**  **$0.00 $0.05**  Drill IDs, Bore IDs, Chamfers; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 42 1 1 42 **1.0 6.0** 

**$0.09 $0.26**  **$0.36 $0.00**  **$0.02 $0.02**  **$0.00 $0.05**  500 Ton Hot Forge w/ automated mat'l hdlg; operator cycles **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 8 1 1 8 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.23 $0.20**  **$0.43 $0.00**  **$0.03 $0.02**  **$0.00 $0.04**  Drill IDs, Bore IDs, Chamfers; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 35 1 1 35 **1.0 5.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  55-150 Ton Mold Solenoid Plunger Pin Seal; operator cycle operation **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 7 1 14 7 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 30 13 **1.0 1.0** 

**$0.07 $0.15**  **$0.23 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Solenoid Plunger Pin Spacer; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 11 1 1 11 **1.0 2.0** 

**$0.02 $0.11**  **$0.13 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Apply plating to Solenoid Plunger Pin Spacer; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 8 1 2 8 **1.0 1.0** 

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-11

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-12

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-13

Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-14 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 30 13 **1.0 1.0** 

**$0.07 $0.14**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Heat treat Solenoid Plunger Pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.02 $0.11**  **$0.13 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Apply plating to Solenoid Plunger Pin; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 8 1 2 8 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.01 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 20 13 **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-15 

### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.06 $0.28**  **$0.33 $0.00**  **$0.02 $0.01**  **$0.00 $0.03**  Apply plating to Solenoid Shell; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 10 1 1 10 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Commodity ( Value taken from Purchase Part Database) **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$1.27 $1.91**  **$3.19 $0.01**  **$0.19 $0.14**  **$0.01 $0.35** 

**$3.54 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

Solenoid Plunger Pin Assy: Solenoid Plunger Pin; Solenoid Plunger Pin Spacer; Solenoid Plunger Pin Seal 010705-N0200-07-01 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**480 7.50**  2.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-02

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-03

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-04

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-05

Solenoid Plunger Pin Assy: Solenoid Plunger Pin Spacer 010705-N0200-07-06

Solenoid Plunger Pin Assy: Solenoid Plunger
Pin Seal 010705-N0200-07-07



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Plunger Pin Assy: Solenoid Plunger Pin Spacer 010705-N0200-07-08

Solenoid Plunger Pin Assy: Solenoid Plunger Pin Spacer 010705-N0200-07-09

Solenoid Plunger Pin Assy: Solenoid Plunger Pin Spacer 010705-N0200-07-10 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**450 8.00**  3.00

**#DIV/0! #DIV/0!** 

-

**720 5.00**  1.00

**514 7.00**  3.00

**450 8.00**  1.00

**#DIV/0! #DIV/0!** 

-

**514 7.00**  3.00

**#DIV/0! #DIV/0!** 

-

**7200 0.50**  0.25

**8308 0.43**  0.25

**655 5.50**  1.00

**900 4.00**  0.50

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-11

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-12

Solenoid Plunger Pin Assy: Solenoid Plunger

Pin 010705-N0200-07-13

Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-14 **#DIV/0! #DIV/0!** 

-

**8308 0.43**  0.25

**720 5.00**  1.00

**900 4.00**  0.50

**#DIV/0! #DIV/0!** 

-

**5538 0.65**  0.25



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 13 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

Solenoid Plunger Pin Assy: Solenoid Shell 010705-N0200-07-15**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**720 5.00**  1.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Commodity ( Value taken from Purchase Part Database) **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 14 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 15 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Electrical Assembly**  

## Part Number: **010705-N0200-08** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 Electrical Assembly: Bobbin Assembly; Bobbin

Spacer 010705-N0200-08-01 **1** Load Bobbin Assembly & Bobbin Spacer into Mold Cavities & Overmold parts T2/T3 Inject. Mold, SSLC PBT-GF20, Inject. Mold/Cast/Sinter Operator Inject. Mold, SS **576 1**  **1 1**  0.030 **$1.46 $41.48**  **$16.39 $16.39**  **$0.04 $0.07**  **$0.03 $0.14**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.16 $0.16**  **$0.04**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 FM Bobbin Assembly: Bobbin; Bobbin Wire 010705-N0200-08-02 **1** Assemble Bobbin by wrapping T2/T3 Elect. Assembly, SSLC Copper - Windings, <1mm Electromechanical Assembly Elec. Assembly, MHC, Base **450 3**  **3 1**  0.110 **$2.94 $36.21**  **$45.00 $135.00**  **$0.32 $0.24**  **$0.30 $0.86**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.09**  **$0.95 $0.95**  **$0.32** 3 FM Bobbin Assembly: Bobbin; Bobbin Wire 010705-N0200-08-02 **1** Assemble Bobbin by wrapping
w/ Bobbin Wire T2/T3 Elect. Assembly, SSLC Copper - Windings, <1mm Electromechanical Assembly Elec. Assembly, MHC, Base **450 3**  **3 1**  0.110 **$2.94 $36.21**  **$45.00 $135.00**  **$0.32 $0.24**  **$0.30 $0.86**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.09**  **$0.95 $0.95**  **$0.32**

4 FM Bobbin Assembly: Bobbin Terminals 010705-N0200-08-03 **1** Assemble Bobbin Terminals to Bobbin Sub-Assy T2/T3 Elect. Assembly, SSLC Not Applicable Electromechanical Assembly Elec. Assembly, LC, Base **480 2**  **2 1**  0.000 **$0.00 $36.21**  **$15.00 $30.00**  **$0.00 $0.15**  **$0.06 $0.21**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.24 $0.24**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Electrical Assembly**  

## Part Number: **010705-N0200-08** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

33 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

35 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

36 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 Electrical Assembly: Bobbin Spacer 010705-N0200-08-04 **1** CNC Turning T2/T3 CNC Turning, SSLC MC-Steel-1018, Bar Lathe/Turning Operator CNC Turning, SS, BF, DA **514 3**  **7 1**  0.070 **$0.74 $38.97**  **$20.48 $143.36**  **$0.05 $0.23**  **$0.28 $0.56**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.06**  **$0.62 $0.62**  **$0.05**

39 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

40 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 Electrical Assembly: Bobbin Spacer 010705-N0200-08-05 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

2 Electrical Assembly: Bobbin Spacer 010705-N0200-08-06 **1** DeBurr T2/T3 Mech. Assembly, SSLC Not Applicable Grinding/Polishing Operator Washing Equipment, LMC **514 1**  **2 1**  0.000 **$0.00 $42.14**  **$20.81 $41.62**  **$0.00 $0.08**  **$0.08 $0.16**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.18 $0.18**  **$0.00**

3 Electrical Assembly: Bobbin Spacer 010705-N0200-08-07 **1** Plating T2/T3 Plate/Finish Elect., SSLC Not Applicable Plating/Coating Operator Plate Elect., SMS, LMC **800 0.5**  **1 1**  0.000 **$0.00 $40.84**  **$100.18 $100.18**  **$0.00 $0.03**  **$0.13 $0.15**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.17 $0.17**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Electrical Assembly**  

## Part Number: **010705-N0200-08** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 FM Bobbin 010705-N0200-08-08 **1** (qtys applied on CMAT) S **$0.00** $0.10 **$0.00 $0.10**  **$0.10**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 FM Bobbin Terminals 010705-N0200-08-09 **2** (qtys applied on CMAT) S **$0.00** $0.03 **$0.00 $0.06**  **$0.06**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Electrical Assembly**  

## Part Number: **010705-N0200-08** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS Manufacturing Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**
**TOTAL COSTS TOOLING & INVESTMENT**  

### GENERAL COMPONENT INFORMATION **GENERAL MANUFACTURING INFORMATION MANUFACTURING COSTS**  **MANUFACTURING RATES 38,298** 

**10 North America** 

**North America**

**FOB Ship Point 47** 
**450,000**

**4**
**1,800,000** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$0.58**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$2.47**

**T1 or OEM Total Manufacturing Cost: $0.58**  **$0.80 $0.88**  **$2.26 $0.01**  **$0.13 $0.08**  **$0.00 $0.22**  **$2.47**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.01 $0.16**  **$0.15 $0.06**  **$0.38**

**Base Cost Impact to Vehicle: $0.58**  **$0.80 $0.88**  **$2.26 $0.02**  **$0.29 $0.23**  **$0.06 $0.60**  **$2.86 $0**  **$0**

**Packaging Cost: $0.00** 

**Net Cost Impact to Vehicle: $2.86** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.000 $0**  **0.00% 9,000,000**  **60 5.00%**  $0 **230** 1000 **6 229787** 

**Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.000** 

### PACKAGING CALCULATIONS: Packaging Type: Part Size: Parts/Layer: Number of Layers: **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping)

Electrical Assembly: Bobbin Assembly; Bobbin Spacer 010705-N0200-08-01

FM Bobbin Assembly: Bobbin; Bobbin Wire 010705-N0200-08-02 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.07 $0.03**  **$0.14 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  55-150 Ton Mold Electrical Assembly; operator load parts into mold cavities & cycle operation (used PBT-GF20, Inject. Material due to PBT-GF30, Inject. Not available on RM database) **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 25 1 4 25 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.24 $0.30**  **$0.86 $0.00**  **$0.05 $0.03**  **$0.00 $0.09**  Assemble Bobbin by wrapping w/ Bobbin Wire. Automated winding station, auto load and clamp, cut and position leads. **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 24 1 1 24 **1.0 3.0**  FM Bobbin Assembly: Bobbin; Bobbin Wire 010705-N0200-08-02

FM Bobbin Assembly: Bobbin Terminals 010705-N0200-08-03 **$0.24 $0.30**  **$0.86 $0.00**  **$0.05 $0.03**  **$0.00 $0.09**  Assemble Bobbin by wrapping w/ Bobbin Wire. Automated winding station, auto load and clamp, cut and position leads. **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 24 1 1 24 **1.0 3.0** 

**$0.15 $0.06**  **$0.21 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Assemble Bobbin Terminals (2x) to Bobbin Sub-Assy **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 15 1 1 15 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Electrical Assembly: Bobbin Spacer 010705-N0200-08-04



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Electrical Assembly: Bobbin Spacer 010705-N0200-08-05

Electrical Assembly: Bobbin Spacer 010705-N0200-08-06

Electrical Assembly: Bobbin Spacer 010705-N0200-08-07 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.23 $0.28**  **$0.56 $0.00**  **$0.03 $0.02**  **$0.00 $0.06**  Drill & Bore IDs, Drill Thru holes; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 49 1 1 49 **1.0 7.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 13 1 30 13 **1.0 1.0** 

**$0.08 $0.08**  **$0.16 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Deburring Bobbin Spacer; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 14 1 1 14 **1.0 2.0** 

**$0.03 $0.13**  **$0.15 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Apply plating to Bobbin Spacer; operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **383 9.40**  **85% 451**  **7.99** 9 1 2 9 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  **#DIV/0! #DIV/0!** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Bobbin 010705-N0200-08-08

FM Bobbin Terminals 010705-N0200-08-09 **$0.10**

**$0.00**

**$0.06**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### MANUFACTURING ASSUMPTIONS **Manufacturing Costs x Quantity Project Process Requirement**  **Process Information Gross Mark-up Costs x Quantity**  **Costs Broken Out Into Categories with Quantity per Assembly Taken into Account Projected Operating Pattern**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$0.80 $0.88**  **$2.26 $0.01**  **$0.13 $0.08**  **$0.00 $0.22** 

**$2.47 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

Electrical Assembly: Bobbin Assembly; Bobbin Spacer 010705-N0200-08-01

FM Bobbin Assembly: Bobbin; Bobbin Wire 010705-N0200-08-02 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**576 6.25**  1.00

**#DIV/0! #DIV/0!** 

-

**450 8.00**  3.00 FM Bobbin Assembly: Bobbin; Bobbin Wire 010705-N0200-08-02

FM Bobbin Assembly: Bobbin Terminals 010705-N0200-08-03 **450 8.00**  3.00

**480 7.50**  2.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

Electrical Assembly: Bobbin Spacer 010705-N0200-08-04



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Electrical Assembly: Bobbin Spacer 010705-N0200-08-05

Electrical Assembly: Bobbin Spacer 010705-N0200-08-06

Electrical Assembly: Bobbin Spacer 010705-N0200-08-07 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**514 7.00**  3.00

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**8308 0.43**  0.25

**514 7.00**  1.00

**800 4.50**  0.50

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Bobbin 010705-N0200-08-08

FM Bobbin Terminals 010705-N0200-08-09



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 12 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 1 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Cover Plate Assy**  

## Part Number: **010705-N0200-09** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material

A 

## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

1 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00** 

### North America

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### B 

## Purchase Part - High Impact Item (Full Cost Mapping)

1 Solenoid Cover Plate Assy: Solenoid Cover

Base Plate; Solenoid Cover Check Valve 010705-N0200-09-01 **1** Assemble Solenoid Cover
Check Valves into Base Plate - press together T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **400 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.05**  **$0.04 $0.09**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.09 $0.09**  **$0.00**

2 Solenoid Cover Plate Assy: Solenoid Cover

Plate Gasket; Solenoid Cover Plate 010705-N0200-09-02 **1** Assemble Solenoid Cover Plate
Gasket & Solenoid Cover Plate T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **277 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.07**  **$0.05 $0.12**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.14 $0.14**  **$0.00** 2 Plate Gasket; Solenoid Cover Plate 010705-N0200-09-02 **1** Gasket & Solenoid Cover Plate

to Base Plate T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Mech Assembly, LC, Base **277 0.5**  **1 1**  0.000 **$0.00 $38.55**  **$15.00 $15.00**  **$0.00 $0.07**  **$0.05 $0.12**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.14 $0.14**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

6 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

7 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

10 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 2 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Cover Plate Assy**  

## Part Number: **010705-N0200-09** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

31 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

32 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

33 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

34 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

35 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

36 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

37 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

38 Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-03 **1** CNC Machining T2/T3 CNC Milling, MSMC Not Applicable CNC Operator CNC Machining, LMC **116 1**  **2 1**  0.000 **$0.00 $36.98**  **$34.48 $68.96**  **$0.00 $0.32**  **$0.59 $0.91**  **0.50% 6.50%**  **6.00% 1.00%**  **14.00% $0.13**  **$1.04 $1.04**  **$0.00**

39 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

40 Solenoid Cover Plate Assy: Solenoid Cover

Plate Gasket Matl; Solenoid Cover Plate 010705-N0200-09-04 **1** Apply Gasket Bead T2/T3 Inject. Mold, SSLC Permatex Mold/Cast/Sinter Operator Inject. Mold, SS **200 0.5**  **1 1**  0.003 **$12.00 $41.48**  **$16.39 $16.39**  **$0.03 $0.10**  **$0.08 $0.22**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.02**  **$0.24 $0.24**  **$0.03**



### C 

## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

1 Solenoid Cover Plate Assy: Solenoid Cover

Plate Gasket 010705-N0200-09-05 **1** Stamp Press T2/T3 Stamp/Form, LSHC PMP Cut/Punch/Forming Operator Stamp/Form, SS **1800 0.25**  **1 1**  0.098 **$0.70 $42.73**  **$42.91 $42.91**  **$0.07 $0.01**  **$0.02 $0.10**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.02**  **$0.12 $0.12**  **$0.07**

2 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

3 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

4 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

5 Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-06 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **8308 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.00**  **$0.00 $0.00**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.00 $0.00**  **$0.00**

6 Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-07 **1** Stamp Press T2/T3 Stamp/Form, LSHC LC-GSteel-1000S, Coil Cut/Punch/Forming Operator Stamp/Form, XSS **1800 0.25**  **1 1**  0.338 **$0.48 $42.73**  **$24.60 $24.60**  **$0.16 $0.01**  **$0.01 $0.18**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.03**  **$0.21 $0.21**  **$0.16**

7 Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-08 **1** ID Etch T2/T3 CNC Milling, SSLC Not Applicable CNC Operator CNC Machining, LC **360 0.5**  **1 1**  0.000 **$0.00 $36.98**  **$30.38 $30.38**  **$0.00 $0.05**  **$0.08 $0.14**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.01**  **$0.15 $0.15**  **$0.00**

8 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

9 Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-09 **1** Wash T2/T3 Mech. Assembly, SSLC Not Applicable General Assembly Washing Equipment, LMC **1662 0.25**  **1 1**  0.000 **$0.00 $38.55**  **$20.81 $20.81**  **$0.00 $0.01**  **$0.01 $0.02**  **0.30% 6.00%**  **4.00% 0.00%**  **10.30% $0.00**  **$0.02 $0.02**  **$0.00**

10 Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-10 **1** Stamp Press T2/T3 Stamp/Form, LSHC Aluminum-3003, Coil A Cut/Punch/Forming Operator Stamp/Form, XSS **1800 0.25**  **1 1**  1.212 **$1.41 $42.73**  **$24.60 $24.60**  **$1.71 $0.01**  **$0.01 $1.73**  **0.70% 7.00%**  **8.00% 2.00%**  **17.70% $0.31**  **$2.03 $2.03**  **$1.71**

11 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

12 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 3 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Cover Plate Assy**  

## Part Number: **010705-N0200-09** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

13 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

14 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

15 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

16 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

17 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

18 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

19 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

20 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

21 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

22 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

23 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

24 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

25 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

26 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

27 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

28 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

29 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**

30 **0 #####**  **0 1**  **1** 0.000 **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A #N/A**  **#N/A $0.00**  **$0.00**



### D 

## Purchase Part - Commodity ( Value taken from Purchase Part Database) **Supplier**

**Account**
**Cost Purchase** 

**Price/**

**Unit Purchase** 

**Price Net,**

**PIA Purchase** 

**Price Net,**
**End Item**

1 FM Solenoid Cover Check Valve 010705-N0200-09-11 **1** S **$0.00** $0.12 **$0.00 $0.12**  **$0.12**

2 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

3 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

4 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

5 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

6 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

7 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

8 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

9 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

10 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

11 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

12 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

13 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

14 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

15 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

16 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

17 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

18 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00** 

### "S"=Indicates Component is Supplied directly to T1 or OEM for Final or Sub

Assembly.

"SAC"=(Supplier Accounted Costs) Indicates Component is Supplied directly to T1 or OEM for Final or Sub

- Assembly. In addition component material cost is accounted for in T1 quote sheet. Thus component cost will only be included for
Mark

- up Calculations.

"Alpha

- Numeric Character" = Indicates purchase parts are brought in by T2/T3 Supplier for Subassembly.

19 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

20 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

21 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

22 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

23 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

24 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

25 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

26 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

27 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

28 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

29 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

30 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 4 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Cover Plate Assy**  

## Part Number: **010705-N0200-09** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**

31 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

32 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

33 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

34 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

35 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

36 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

37 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

38 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

39 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

40 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

41 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

42 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

43 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

44 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

45 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

46 **0 $0.00**  $0.00 **$0.00 $0.00**  **$0.00**

**Material**

**$2.09**

**Material Labor**  **Burden TMC**  **Scrap SG&A**  **Profit ED&T**  **Total Mark-up**  **$4.17**

**T1 or OEM Total Manufacturing Cost: $2.09**  **$0.62 $0.92**  **$3.62 $0.02**  **$0.23 $0.24**  **$0.05 $0.54**  **$4.17**

**T1 or OEM Mark-Up Rates:**

----- ----- ----- ----- 0.50% 6.50% 6.00% 2.50% 15.50%
**(SAC) &T1 or OEM Mark-Up Values:**  **0.00**

----- ----- ----- **$0.02 $0.27**  **$0.25 $0.10**  **$0.65**

**Base Cost Impact to Vehicle: $2.09**  **$0.62 $0.92**  **$3.62 $0.04**  **$0.51 $0.49**  **$0.15 $1.19**  **$4.81 $0**  **$0**

**Packaging Cost: $0.02** 

**Net Cost Impact to Vehicle: $4.84** 

**Packaging Cost per** 

**Piece Total** 

**Amount Lump Sum** 

**Payment (%)**  **Total # of**

**Pieces Number of** 

**Months Interest** 

**Rate C** **o s** **t p** **e r** **P a** **l l** **e t** **/ R** **a c** **k T** **o t** **a l** **N u** **m b** **e r** **o f** **P a** **l l** **e t** **s /** **R a** **c k** **s R** **e q** **u i** **r e** **d N** **u m** **b e** **r o** **f P** **a r** **t s** **p e** **r P** **a l** **l e** **t /** **R a** **c k** **S u** **p p** **l i** **e r** **, C** **u s** **t o** **m e** **r a** **n d** **I n** ******t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( W** **e e** **k s** **) S** **u p** **p l** **i e** **r ,** **C u** **s t** **o m** **e r** **a n** **d I** **n********t r** **a n** **s i** **t I** **n v** **e n** **t o** **r y** **R e** **q u** **i r** **e m** **e n** **t s** **( P** **a r** **t s** **)**



### Rack/Pallet Investment Amortization: **$0.024 $48,000**  **0.00% 2,250,000**  **60 5.00%**  $800 **60** 960 **6 57447**  

### PACKAGING CALCULATIONS: Packaging Type: Option #1 Part Size: 15"L x 4"W x 1"H Parts/Layer: 32 Number of Layers: 30 **3 1** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### Reference Packaging Database for Additonal Infromation Maximum Pallet Stack Height = 100" Pallet Options Option1: 48"(122cm)x45"(114cm)x34"(86cm) Investment $200 US funds (Mike S.)
Assume Plastic Returnables Last 5 Years

Option2: Vacuum Form Pack Made from 1/4" HDPE (Approx. Same Pallet size as Option #1. (Mike S. 020909) Investment $20K for tool Piece Price, 6" Pallet Base $100/Base Piece Price, Tier Pad $40/Pad **Packaging Cost per** 

**Piece Tier Pad** 

**Price Per Tier Pads** 

**Pallet/Rack Divider Pads,** 

**Price Per Divider Pads** 

**Pallet/Rack Other #1** 

**Packaging**

**Price Per Other #1** 

**Pads**

**Pallet/Rack Other #2** 

**Packaging**

**Price Per Other #2** 

**Pads**

**Pallet/Rack Other #3** 

**Packaging,**

**Price Per Other #3** 

**Pads**

**Pallet/Rack**



### Expendable Packaging in Piece Cost: **$0.00** $0.00 0 $0.00 0 $0.00 0 $0.00 0 $0.00 0


### Packaging Cost Total: **$0.024** 

### Piece Price, Tier Pad $40/Pad

Option3: Smaller Totes Approx 20"(508 mm)x12"(300mm)x12"(300mm) Package: 7 Layers of 6 on single Pallet Base. Cost per Tote: $75/Tote Cost per Base: 6" Pallet Base, $100/Base

Cardboard Tier Pads for Option 1 Pallets $1.00/Pad (Mike S.) Cardboard Divider Pads for Option 1 Pallet $3.00/Pad (Mike S.) ABS Vacuum Form Pads 2.5mm Thick for Option #3 Pallets, $5.00 Returnable Dividers For Option 1 Pallet

- 8 Cells (2x4)xHeight of Pallet, =$20.00



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 5 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level: OEM Operating Pattern (W eeks/Year): OEM Plant Location:
**Vehicle Class: Sub-Compact Size Passenger Vehicle, 3-4 Passengers**  

## Annual Engine Volume (CPV): Supplier Plant Location: **Study Case#: N0200 (N=New, 02=Multi-Air, 00=Subcompact Vehicle Class)**  

## Components per Engine: OEM/T1 Classification: **T1 Moderate Assembly Complexity** 

## System Description: **2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

## Annual Component Volume: Shipping Method: **Component Description: FM Solenoid Cover Plate Assy**  

## Part Number: **010705-N0200-09** 

## We ekly Component Volume: Packaging Specification: **Returnable Dunnage** 

## Component Quote Level: Estimated Product Life: Production Year: **2008/2009**

**Item R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number Q** **T Y** **P e** **r A** **s s** **e m** **b l** **y** 

### Primary Process **Description OEM/Supplier** 

**Classification Material** 

**Specification Labor** 

**Classification Burden** 

**Classification F** **i n** **i s** **h e** **d P** **i e** **c e** **s P** **e r** **H o** **u r** **N u** **m b** **e r** **o f** **O p** **e r** **a t** **o r** **s N** **u m** **b e** **r o** **f L** **i n** **e s** **P a** **r a** **l l** **e l** **P r** **o c** **e s** **s i** **n g** **M u** **l t** **i p** **l i** **e r** **M a** **t e** **r i** **a l** **U s** **a g** **e "** **l b** **s "**  

### Material
**Cost $/lb**  **(DB) Labor** 
**Rate $/Hour**  **(DB) Burden** 
**Rate $/Hour**  **(DB) Applied** 
**Burden**
**Rate $/Hour**  **Material**

**Cost Labor/ Part**  **Burden/**

**Part T** **o t** **a l** **1 =** **M a** **t e** **r i** **a l** **+ L** **a b** **o r** **+ B** **u r** **d e** **n** 

### End

**Item Scrap** 
**Rate (DB)**  **SG&A**
**Rate (DB)**  **Profit**
**Rate (DB)**  **ED&T/**
**R&D**
**Rate (DB)**  **Total**
**Mark**

**up Rate**  **Total**
**Mark**

**up Cost** **T o** **t a** **l 2** **= T** **o t** **a l** **1 +** **T o** **t a** **l M** **a r** **k -** **u p** **T o** **t a** **l 3** **= T** **o t** **a l** **2*********Q t** **y p** **e r** **A s** **s '** **y T** **o o** **l i** **n g** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "** **I n** **v e** **s t** **m e** **n t** **A s** **s u** **m p** **t i** **o n** **s "** **x 1** **0 0** **0 "**  

### Material **North America**

**North America**

**FOB Ship Point 47** 
**450,000**

**1**
**450,000**

**GENERAL COMPONENT INFORMATION GENERAL MANUFACTURING INFORMATION**  **MANUFACTURING COSTS MANUFACTURING RATES**  **Variable Inlet & Exhaust Valve Timing (Solenoid Controlled)**

**MARK-UP COSTS 9,574** 

**10 Costs Broken Out Into Categories with Quantity per Assembly Taken into Account** 
**TOTAL COSTS TOOLING & INVESTMENT**  

### Manufacturing Costs x Quantity 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.

**Ful l Qu**  **ote Modification Quote**  

### Di **ffe ren**  **tial Qu ote (Quote S**  **um ma**  **ry includes costing for both T ech**  **nol ogy P**  **ackages)**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 6 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**



## Purchase Part - High Impact Item (Full Cost Mapping)

Solenoid Cover Plate Assy: Solenoid Cover Base Plate; Solenoid Cover Check Valve 010705-N0200-09-01

Solenoid Cover Plate Assy: Solenoid Cover Plate Gasket; Solenoid Cover Plate 010705-N0200-09-02 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.05 $0.04**  **$0.09 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Assemble Solenoid Cover Check Valve into Base Plate - press together w/ tool assist **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 9 1 1 9 **1.0 1.0** 

**$0.07 $0.05**  **$0.12 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Assemble Solenoid Cover Plate Gasket & Solenoid Cover Plate to Base Plate & stake (2X) in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 13 **1.0 1.0**  Plate Gasket; Solenoid Cover Plate 010705-N0200-09-02 **$0.07 $0.05**  **$0.12 $0.00**  **$0.01 $0.00**  **$0.00 $0.01**  Assemble Solenoid Cover Plate Gasket & Solenoid Cover Plate to Base Plate & stake (2X) in place **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 1 13 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 7 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-03

Solenoid Cover Plate Assy: Solenoid Cover Plate Gasket Matl; Solenoid Cover Plate 010705-N0200-09-04



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Cover Plate Assy: Solenoid Cover
Plate Gasket 010705-N0200-09-05

Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-06 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.32 $0.59**  **$0.91 $0.00**  **$0.06 $0.05**  **$0.01 $0.13**  Drill holes, machine channel; operator cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 62 1 1 62 **1.0 2.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.10 $0.08**  **$0.22 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  Apply Permatex gasket bead material to cover plate groove profile; operator load/unload & cycle operation (used Permatex @ $12/lb due to no other mat'l in RM database.) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 18 1 1 18 **1.0 1.0** 

**$0.01 $0.02**  **$0.10 $0.00**  **$0.01 $0.01**  **$0.00 $0.02**  200-400 Ton Stamping Press w/ progressive die for Solenoid Cover Plate Gasket; operator cycle controls (PMP used @$0.70/lb - not on RM database) **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 2 1 1 2 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 30 13 **1.0 1.0** 

Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-07

Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-08

Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-09

Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-10 **$0.01 $0.01**  **$0.18 $0.00**  **$0.01 $0.01**  **$0.00 $0.03**  60-200 Ton Stamping Press w/ progressive die for Solenoid Cover Plate; operator cycle controls **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 2 1 1 2 **1.0 1.0** 

**$0.05 $0.08**  **$0.14 $0.00**  **$0.01 $0.01**  **$0.00 $0.01**  Laser etch part ID (3 lines & symbol); operator load/unload & cycle **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 10 1 1 10 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.01 $0.01**  **$0.02 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  In-line turbo washer w/ conveyor, operator load/unload **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 13 1 6 13 **1.0 1.0** 

**$0.01 $0.01**  **$1.73 $0.01**  **$0.12 $0.14**  **$0.03 $0.31**  60-200 Ton Stamping Press w/ progressive die for Solenoid Cover Plate; operator cycle controls **5 2**  **10 100**  **47 4700**  **96 37.60**  **85% 113**  **31.96** 2 1 1 2 **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 8 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Solenoid Cover Check Valve 010705-N0200-09-11 **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **$0.00 $0.00**  **5 2**  **10 100**  **47 4700**  **0 #DIV/0!**  **85% 0**  **#DIV/0!**

- - - - **1.0 1.0** 

**$0.12**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 9 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**$0.00**

**Labor Burden**  **TMC Scrape**  **SG&A Profit**  **ED&T Mark-up** 
**Total**

**$0.62 $0.92**  **$3.62 $0.02**  **$0.23 $0.24**  **$0.05 $0.54** 

**$4.17 2** 



### Notes: **a) Items 1,2, & 3 must all equal same value otherwise there is a computation**  **error.**



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 10 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.



### Labor **Burden T** **o t** **a l** **M f** **g '** **i n** **g C** **o s** **t (** **C o** **m p** **o n** **e n** **t /** **A s** **s e** **m b** **l y** **)** 

### End Item **Scrap SG&A**  **Profit ED&T** 
**R&D T** **o t** **a l** **M a** **r k** **u p** **C o** **s t** **( C** **o m** **p o** **n e** **n t** **/ A** **s s** **e m** **b l** **y )**  

### Process & Equipment Assumptions **Tool, Fixture and Gauge Assumptions Days/** 
**Week Shifts./**  **Day Hrs./** 
**Shift Hrs./** 

**Wk Wks./** 

**Yr. Hrs./** 

**Yr. P** **c s** **. .** **/ H** **r .** **( 1** **0 0** **% E** **f f** **. .** **) C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **" S** **e c** **. "** **E f** **f i** **c i** **e n** **c y** **% P** **c s** **. .** **/ H** **r .** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y C** **y c** **l e** **T i** **m e** **/ O** **p e** **r a** **t i** **o n** **@ S** **t a** **t e** **d E** **f f** **i c** **i e** **n c** **y "** **S e** **c .** **" L** **e a** **n D** **e s** **i g** **n C** **a l** **c u** **l a** **t i** **o n** **f o** **r C** **o m** **p l** **e t** **e P** **r o** **c e** **s s** **T i** **m e** **" S** **e c** **. "** **P a** **r a** **l l** **e l** **O p** **e r** **a t** **i o** **n s** **/ M** **a c** **h i** **n e** **o r** **S t** **a t** **i o** **n s** **/ L** **i n** **e P** **i e** **c e** **/ C** **y c** **l e** **/ M** **a c** **h i** **n e** **T a** **c k** **T i** **m e** **/ M** **a c** **h i** **n e** **/ C** **y c** **l e** **" S** **e c** **o n** **d s** **" M** **u l** **t i** **p l** **i e** **r ,** **I f** **R e** **q u** **i r** **e d** **f o** **r P** **a r** **a l** **l e** **l P** **r o** **c e** **s s** **i n** **g (** **1 =** **N o** **t h** **i n** **g )** **N u** **m b** **e r** **o f** **E q** **u i** **v a** **l e** **n t** **M a** **c h** **i n** **e s** **R e** **q u** **i r** **e d**  

### Process Information **Gross Mark-up Costs x Quantity Costs Broken Out Into Categories with Quantity per Assembly Taken into Account**  **Projected Operating Pattern MANUFACTURING ASSUMPTIONS**  **Manufacturing Costs x Quantity Project Process Requirement**  **Minimum Calculated Cycles Time**

File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 11 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number**



## Tier 1 Supplier or OEM Processing & Assembly (Full Cost mapping)

**GENERAL COMPONENT INFORMATION** 1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - High Impact Item (Full Cost Mapping)

Solenoid Cover Plate Assy: Solenoid Cover Base Plate; Solenoid Cover Check Valve 010705-N0200-09-01

Solenoid Cover Plate Assy: Solenoid Cover Plate Gasket; Solenoid Cover Plate 010705-N0200-09-02 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**400 9.00**  0.50

**277 13.00**  0.50 Plate Gasket; Solenoid Cover Plate 010705-N0200-09-02 **277 13.00**  0.50

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 12 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-03

Solenoid Cover Plate Assy: Solenoid Cover Plate Gasket Matl; Solenoid Cover Plate 010705-N0200-09-04



## Purchase Part - Low Impact Item ( Partial Cost Mapping = Processed Raw Material Estimate + Actual Component Assembly Process)

Solenoid Cover Plate Assy: Solenoid Cover
Plate Gasket 010705-N0200-09-05

Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-06 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**116 31.00**  1.00

**#DIV/0! #DIV/0!** 

-

**200 18.00**  0.50

**1800 2.00**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-

**8308 0.43**  0.25

Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-07

Solenoid Cover Plate Assy: Solenoid Cover

Plate 010705-N0200-09-08

Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-09

Solenoid Cover Plate Assy: Solenoid Cover

Base Plate 010705-N0200-09-10 **1800 2.00**  0.25

**360 10.00**  0.50

**#DIV/0! #DIV/0!** 

-

**1662 2.17**  0.25

**1800 2.00**  0.25

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 13 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 

**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



## Purchase Part - Commodity ( Value taken from Purchase Part Database)

FM Solenoid Cover Check Valve 010705-N0200-09-11 **#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-
**#DIV/0! #DIV/0!** 

-



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 14 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

### Page: 15 of 15 

# Manufacturing Assumption and Quote Summary Print Date:8/23/2012

DRAFT


## Technology Level:
**Vehicle Class: Study Case#:**  **System Description: Component Description:** 
**Component Quote Level: R** **e f** **e r** **e n** **c e** **#** 

### Part Description **Part Number GENERAL COMPONENT INFORMATION**  1. Everything is based on sequential operations in Lean Design how do we account for multiple machines, people etc.**R e** **s u** **l t** **i n** **g P** **i e** **c e** **s /** **H o** **u r** **R e** **s u** **l t** **i n** **g C** **y c** **l e** **T i** **m e** **/ P** **a r** **t "** **S e** **c .** **T o** **t a** **l N** **u m** **b e** **r o** **f D** **i r** **e c** **t O** **p e** **r a** **t o** **r s** 



### File:09000064810e7549.xls
EPA Contract: EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Form Author: G. Kolwich (248)373-6000 Ext. 2411

# 07 **Valvetrain Subsy stem**  **QTY $$$** 

o **FM Multi-Air System 1** 

o **FM Solenoid Housing Gasket 1** 

o A **FM Solenoid Housing Assy 1** 

o B **FM Solenoid Housing 1** 

o FM Oil Return Check Valve 4
0 FM Solenoid Check Valve 1

o FM Solenoid Housing Ball Stop 2

o FM Solenoid Housing Ball Stop 1

o FM Solenoid Housing Cup Stop 1

o FM Solenoid Housing Ball Stop 1

o **FM Rocker Pin 4** 

o **FM Rocker Piston Bore 4** 

o **FM Rocker Piston Assy 4** 

o **FM Rocker Piston, Shaft 4** 

o **FM Rocker Piston Cup 4** 

o FM Rocker Piston, Clip 4

o FM Rocker Spring 4

o FM Roller Rocker 4

o FM Pressure Relief O-Ring 4

o **FM Pressure Relief Piston 4** 

o FM Pressure Relief Spring 4

o **FM Pressure Relief Spring Seat 4** 

o FM Pressure Relief Clip 4

o FM Check Valve 8

o C **FM Valve Actuation Piston Assy 8** 

o **FM Valve Actuation Piston, Cap 8** 

o FM Valve Actuation Piston, Clip 8

o **FM Valve Actuation Piston, Long Pin 8** 

o **FM Valve Actuation Piston, Spring Guide 8** 

o FM Valve Actuation Piston, Spring 8

o **FM Valve Actuation Piston, Housing 8** 

o **FM Valve Actuation Piston, Short Pin 8** 

o FM Valve Actuation Piston, Yellow O-Ring 8

o FM Valve Actuation Piston, Black O-Ring 8

o D **FM Oil Control Solenoid Assy 4** 

o FM Label, Solenoid 4

o **FM Solenoid Plunger Assy 4** 

o **FM Solenoid Plunger Housing 4** 

o **FM Solenoid Plunger Stop 4** 

o E **FM Solenoid Plunger SubAssy 4** 

o **FM Solenoid Plunger Frame 4** 

o **FM Solenoid Plunger Frame Piston Stop 4** 

o **FM Solenoid Plunger Piston Assy 4** 

o **FM Solenoid Plunger Piston Body 4** 
O **FM Solenoid Plunger Piston Body Shaft 4** 

o FM Solenoid Plunger Piston Spring 4

# o **FM Solenoid Plunger Piston Body Assy 4** 

o **FM Solenoid Plunger Piston Body Assy, Body 4** 

o **FM Solenoid Plunger Piston Body Assy, Insert 4** 

o F **FM Solenoid Plunger Pin Assy 4** 

o **FM Solenoid Plunger Pin 4** 

o **FM Solenoid Plunger Pin Spacer 4** 

o **FM Solenoid Plunger Pin Seal 4** 

o FM Solenoid Plunger Spring, Large 4

o FM Solenoid Plunger Spring, Small 4

o **FM Solenoid Plunger Nose Piece 4** 

o F **FM Solenoid Shell 4** 

o G **FM Electrical Assembly 4** 

o **FM Bobbin Assembly 4** 

o FM Bobbin 4

o FM Bobbin Wire 4

o FM Bobbin Terminals 8

o **FM Bobbin Spacer 4** 

o FM Oil Temp Sensor 1

o FM Primary Oil Feed O-Ring, Center Hsg 1

o FM Solenoid Housing Bolt 9

o H **FM Solenoid Cover Plate Assy 1** 

o **FM Solenoid Cover Base Plate 1** 

o **FM Solenoid Cover Base Plate Gasket Matl 1** 

o FM Solenoid Cover Check Valve 1

o **FM Solenoid Cover Plate Gasket 1** 
0 **FM Solenoid Cover Plate 1** 

o FM Solenoid Cover Plate Bolt 18

**Total # Pcs: 309** 

# 617 0

# Comments $/pc $

**Top Level PMAP ID**

**PMAP**

**PMAP**

**PMAP** Commodity 0.1 0.4 Commodity 0.12 0.12 Commodity 0.04 0.08 Commodity 0.04 0.04 Commodity 0.02 0.02 Commodity 0.04 0.04

**PMAP**

**PMAP**

**PMAP**

**PMAP**

**PMAP** Commodity 0.02 0.08 Commodity 0.23 0.92 Commodity 2.66 10.64 Commodity 0.04 0.16

**PMAP** Commodity 0.07 0.28

**PMAP** Commodity 0.01 0.04 Commodity 0.12 0.96

**PMAP**

**PMAP** Commodity 0.02 0.16

**PMAP**

**PMAP** Commodity 0.01 0.08

**PMAP**

**PMAP** Commodity 0.04 0.32 Commodity 0.04 0.32

**PMAP** Commodity 0.05 0.2

**PMAP**

**PMAP**

**PMAP**

**PMAP**

**PMAP**

**PMAP**

**PMAP**

**PMAP**

**PMAP** Commodity 0.01 0.04

# PMAP

**PMAP**

**PMAP**

**PMAP**

**PMAP**

**PMAP**

**PMAP** Commodity 0.01 0.04 Commodity 0.01 0.04

**PMAP**

**PMAP**

**PMAP**

**PMAP** Commodity 0.1 0.4 Commodity 0.12 0.48 Commodity 0.03 0.24

**PMAP** Commodity 3.5 3.5 Commodity 0.04 0.04 Commodity 0.06 0.54

**PMAP**

**PMAP**

**PMAP** 0.03 0.03 Commodity 0.12 0.12

**PMAP** 0.07 0.07

**PMAP** Commodity 0.03 0.54

Total $: **20.94**

# Indented Bill of Materials

**FM Multi A ir Sy**  **stem**

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**FM Solenoid Housing Gasket FM Solenoid**  

# $0.09 **Housing**
**Gasket**

**1** FM Solenoid Housing Gasket FM Solenoid **1** PMP Plastic **$0.09**

Material Housing Gasket Metal Plastic
Material
**0 FM Solenoid Housing A**  **ssy ,**  **FM Solenoid 1**  **$30.75**

**Tested Housing A**  **ssy ,**  **Tested**
**1 FM Solenoid Housing A**  **ssy FM Solenoid**  **1 $30.75** 

**Housing A**

**ssy 2**  **FM Solenoid Housing, FM Solenoid**  **1 Al**  **uminum - $10.69** 

**Tested Housing,**  **Al Si1MgMn** 
**Tested ##** 
**3 FM Solenoid Housing,**  **FM Solenoid 1**  **Al uminum -**  **$10.69**

**Numbered Housing,**  **Al Si1MgMn** 
**Numbered ##** 

**4 FM Solenoid Housing,**  **FM Solenoid 1**  **Al uminum -**  **$10.69 FM Solenoid Housing,**  **FM Solenoid uminum -** 

**Washed Housing,**  **Al Si1MgMn** 
**Washed ##** 

**5 FM Solenoid Housing,**  **FM Solenoid 1**  **Al uminum -** 

**Machined Housing,**  **Al Si1MgMn** 
**Machined ###** 
**6 FM Solenoid Housing,**  **FM Solenoid 1**  **Al uminum -** 

**Trimmed Housing,**  **Al Si1MgMn** 
**Trimmed (6062)** 

**7 FM Solenoid Housing,**  **FM Solenoid 1**  **Al uminum -**  **Forged Housing,**  **Al Si1MgMn**  **Forged ####** 
**8** FM Solenoid Housing, Material FM Solenoid **1** Aluminum - Housing, AlSi1MgMn
Material ####

**2 FM Oil Return Check Valve**  **FM Oil Return 4**  **Commodity $0.10** 

**Check Valve Pricing** 
**2** FM Solenoid Check Valve FM Solenoid **1** Commodity **$0.12**

Check Valve Pricing



# Design Profit

®

Page 1 of 13

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

2 FM Solenoid Housing Ball Stop FM Solenoid 

# 2 Commodity 

# $0.04 Housing Ball Pricing Stop
2 FM Solenoid Housing Ball Stop FM Solenoid 1 Commodity $0.04 Housing Ball Pricing Stop
2 FM Solenoid Housing Cup FM Solenoid 1 Commodity $0.02 Stop Housing Cup Pricing Stop
2 FM Solenoid Housing Ball Stop FM Solenoid 1 Commodity $0.04 Housing Ball Pricing Stop

**2 FM Rocker Pin**  **FM Rocker Pin 4**  **$0.01**

**3 FM Rocker Pin Heat Treated**  **FM Rocker Pin 1**  **Steel - 4037 $0.01** 

**Heat Treated**
**4 FM Rocker Pin Washed**  **FM Rocker Pin 1**  **Steel - 4037 $0.01** 

**Washed**

**5 FM Rocker Pin Machined**  **FM Rocker Pin 1**  **Steel - 4037**

**Machined1**
**6 FM Rocker Pin Blank**  **FM Rocker Pin 1**  **Steel - 4037**

**Blank**

**7** FM Rocker Pin Material FM Rocker Pin **1** Steel - 4037

Material
**2 FM Rocker Piston Bore**  **FM Rocker 4**  **$0.12**

**Piston Bore**
**3 FM Rocker Piston Bore,**  **FM Rocker 1**  **Steel 12L14 $0.12** 

**Hardened Piston Bore,** 
**Hardened**
**4 FM Rocker Piston Bore,**  **FM Rocker 1**  **Steel 12L14 $0.12** 

**Washed Piston Bore,** 
**Washed**

**5 FM Rocker Piston Bore,**  **FM Rocker 1**  **Steel 12L14**

**Machined Piston Bore,** 
**Machined**
**6** FM Rocker Piston Bore, FM Rocker **1** Steel 12L14

Material Piston Bore,
Material
**2 FM Rocker Piston**  **FM Rocker 4**  **$0.10**

**Piston**
**3 FM Rocker Piston, Shaft**  **FM Rocker 1**  **Steel - 4037 $0.07** 
**Piston, Shaft**



# Design Profit

®

# Page 2 of 13

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**4 FM Rocker Piston, Shaft**  **FM Rocker** 

# 1 **Steel - 4037** 

# $0.07
**Washed Piston, Shaft** 
**Washed**

**5 FM Rocker Piston, Shaft**  **FM Rocker 1**  **Steel - 4037**

**Machined Piston, Shaft** 
**Machined**
**6 FM Rocker Piston, Shaft**  **FM Rocker 1**  **Steel - 4037**

**Blank Piston, Shaft** 
**Blank**

**7** FM Rocker Piston, Shaft Blank FM Rocker **1** Steel - 4037

Material Piston, Shaft
Blank Material
**3 FM Rocker Piston Cup**  **FM Rocker 1**  **Steel 12L14 $0.01**  **Piston, Cup**

**4 FM Rocker Piston Cup,**  **FM Rocker 1**  **Steel 12L14 $0.01**  **Stamped Piston Cup,**  **Stamped**

**5** FM Rocker Piston Cup, FM Rocker **1** Steel 12L14

Material Piston Cup,
Material
3 FM Rocker Piston, Clip FM Rocker 1 Commodity $0.02 Piston, Clip Pricing
2 FM Rocker Spring FM Rocker 4 Commodity $0.23 Spring Pricing
**2 FM Roller Rocker**  **FM Roller 4**  **Commodity $2.00** 

**Rocker Pricing** 
**2** FM Pressure Relief O-Ring FM Pressure **4** Commodity **$0.04** Relief O-Ring Pricing
**2 FM Pressure Relief Piston**  **FM Pressure 4**  **$0.01**

**Relief Piston**
**3 FM Pressure Relief Piston,**  **FM Pressure 1**  **Steel 12L14 $0.01** 

**Hardened Relief Piston,** 
**Hardened**
**4 FM Pressure Relief Piston,**  **FM Pressure 1**  **Steel 12L14 $0.01** 

**Washed Relief Piston,** 
**Washed**

**5 FM Pressure Relief Piston,**  **FM Pressure 1**  **Steel 12L14**

**Machined Relief Piston,** 
**Machined**
**6 FM Pressure Relief Piston,**  **FM Pressure 1**  **Steel 12L14 Stamped**  **Relief Piston, Stamped** 

# Design Profit ®

Page 3 of 13 Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

7 FM Pressure Relief Piston, FM Pressure 

# 1 Steel 12L14

Material Relief Piston,
Material
2 FM Pressure Relief Spring FM Pressure 4 Commodity $0.07 Relief Spring Pricing
**2 FM Pressure Relief Spring**  **FM Pressure 4**  **$0.01**

**Seat Relief Spring** 
**Seat**
**3 FM Pressure Relief Spring**  **FM Pressure 1**  **Steel 12L14 $0.01** 
**Seat, Hardened Relief Spring**  **Seat,**
**Hardened**
**4 FM Pressure Relief Spring**  **FM Pressure 1**  **Steel 12L14 $0.01** 
**Seat, Washed Relief Spring**  **Seat, Washed**

**5 FM Pressure Relief Spring**  **FM Pressure 1**  **Steel 12L14 Seat, Machined**  **Relief Spring Seat,** 
**Machined1**
**6 FM Pressure Relief Spring**  **FM Pressure 1**  **Steel 12L14 Seat, Stamped**  **Relief Spring Seat, Stamped** 

**7** FM Pressure Relief Spring FM Pressure **1** Steel 12L14
Seat, Material Relief Spring Seat, Material
2 FM Pressure Relief Clip FM Pressure 4 Commodity $0.01 Relief Clip Pricing
**2 FM Check Valve**  **FM Check 8**  **Commodity $0.12** 

**Valve Pricing** 
**2 FM Valve A**  **ctuation Piston FM Valve**  **8 $0.27** 

**Ac tuation** 
**Piston**
**3 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **$0.01 Cap**  **Ac tuation**  **Piston, Cap**

**4 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **$0.01 Cap Blank Machined**  **Ac tuation**  **Piston, Cap**
**Blank**
**Machined**



# Design Profit

®

# Page 4 of 13

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**5 FM Valve A**  **ctuation Piston, FM Valve**  

# 1 **Steel 12L14 Cap Blank**  **Ac tuation**  **Piston, Cap**
**Blank**
**6** FM Valve Actuation Piston, FM Valve **1** Steel 12L14 Cap Blank Material Actuation Piston, Cap
Blank Material
3 FM Valve Actuation Piston, FM Valve 1 Commodity $0.02 Clip Actuation Pricing Piston, Clip
**3 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **$0.02 Long Pin**  **Ac tuation**  **Piston, Long**
**Pin**
**4 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **$0.02 Long Pin Washed**  **Ac tuation**  **Piston, Long**
**Pin Washed**

**5 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **Long Pin Ground Ac**  **tuation Piston, Long** 
**Pin Ground**
**6 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14** 

**Hardened Ac**  **tuation Piston,** 
**Hardened**

**7 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **Long Pin Blank Machined Ac**  **tuation Piston, Long** 
**Pin Blank**
**Machined**

**8 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **Long Pin Blank Ac**  **tuation Piston, Long** 
**Pin Blank**
**9** FM Valve Actuation Piston, FM Valve **1** Steel 12L14 Long Pin Blank Material Actuation Piston, Long
Pin Blank
Material

# Design Profit ®

Page 5 of 13 Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

**FM Valve A ctuation Piston,**  **FM Valve** 

# 1 **Stamped Steel** 

# $0.01 **Spring Guide Ac**  **tuation Piston, Spring** 
**Guide**

**4 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **$0.01 Spring Guide Stamped**  **Ac tuation**  **Piston, Spring**
**Guide Stamped** 

**5** FM Valve Actuation Piston, FM Valve **1** Steel 12L14 Spring Guide Material Actuation Piston, Spring
Guide Material
3 FM Valve Actuation Piston, FM Valve 1 Commodity $0.01 Spring Actuation Pricing Piston, Spring
**3 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **$0.11 Housing**  **Ac tuation**  **Piston, Housing** 
**4 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **$0.11**

**Ground Ac**  **tuation Piston,** 
**Ground**

**5 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **Housing Heat Treated Ac**  **tuation Piston,**  **Housing Heat**
**Treated**
**6 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14**  **Housing Machined Ac**  **tuation Piston,**  **Housing**
**Machined**

**7** FM Valve Actuation Piston, FM Valve **1** Steel 12L14 Housing Material Actuation Piston, Housing
Material
**3 FM Valve A**  **ctuation Piston, FM Valve**  **1 $0.01** 

**Short Pin Ac**  **tuation Piston, Short** 
**Pin**



# Design Profit

®

# Page 6 of 13

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**4 FM Valve A**  **ctuation Piston, FM Valve**  

# 1 **Steel 12L14** 

# $0.01
**Short Pin Washed Ac**  **tuation Piston, Short** 
**Pin Washed**

**5 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14** 

**Short Pin Blank Machine Ac**  **tuation Piston, Short** 
**Pin Blank**
**Machine**
**6 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14** 

**Short Pin Hardened Ac**  **tuation Piston, Short** 
**Pin Hardened1**

**7 FM Valve A**  **ctuation Piston, FM Valve**  **1 Steel 12L14** 

**Short Pin Blank Ac**  **tuation Piston, Short** 
**Pin Blank**
**8** FM Valve Actuation Piston, FM Valve **1** Steel 12L14

Short Pin Material Actuation Piston, Short
Pin Material
3 FM Valve Actuation Piston, FM Valve 1 Commodity $0.04 Yellow O-Ring Actuation Pricing Piston, Yellow O-Ring
3 FM Valve Actuation Piston, FM Valve 1 Commodity $0.04 Black O-Ring Actuation Pricing Piston, Black O-Ring

**2 FM Oil Control Solenoid A**  **sm FM Oil Control**  **4 $0.83** 

**Solenoid A**

**sm 3**  **FM Oil Control Solenoid FM Oil Control**  **1 $0.78** 

**Solenoid1**

**4 FM Solenoid Plunger A**  **ssy FM Solenoid**  **1 $0.32** 

**Plunger A**

**ssy 5**  **FM Solenoid Plunger FM Plunger**  **1 Steel Bar 1018**  **Housing Housing** 
**6 FM Solenoid Plunger**  **FM Solenoid 1**  **Steel Bar 1018 Housing, Washed**  **Plunger Housing,** 
**Washed**

# Design Profit ®

Page 7 of 13 Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**FM Solenoid Plunger FM Solenoid**  

# 1 **Steel Bar 1018 Housing, Machined**  **Plunger Housing,** 
**Machined**
**8** FM Solenoid Plunger Housing, FM Solenoid **1** Steel Bar 1018

Material Plunger Housing,
Material

**5 FM Solenoid Plunger Stop**  **FM Plunger 1**  **Stop**
**6 FM Solenoid Plunger Stop,**  **FM Solenoid 1** 

**Hardened Plunger Stop,** 
**Hardened**

**7 FM Solenoid Plunger Stop,**  **FM Solenoid 1**  **Steel 12L14**

**Machined Plunger Stop,** 
**Machined**
**8 FM Solenoid Plunger Stop,**  **FM Solenoid 1** 

**Headed Plunger Stop,** 
**Headed**
**9** FM Solenoid Plunger Stop, FM Solenoid **1** Steel 12L14

Material Plunger Stop,
Material

**5 FM Plunger Sub A**  **ssy FM Plunger**  **1**

**Sub A ssy**  **6 FM Solenoid Plunger Frame**  **FM Solenoid 1**  **Plunger Frame**

**7 FM Solenoid Plunger Frame,**  **FM Solenoid 1**  **Stainless Steel Stamped**  **Plunger -304**  **Frame, Stamped** 
**8** FM Solenoid Plunger Frame, FM Solenoid **1** Stainless Steel

Material Plunger Frame, -304
Material
**6 FM Solenoid Plunger Frame**  **FM Solenoid 1**  **Ny lon 6/6**  **Piston Stop Plunger Frame**  **Piston Stop**

**7** FM Solenoid Plunger Frame FM Solenoid **1** Nylon 6/6 Piston Stop, Material Plunger Frame Piston Stop,
Material
**6 FM Solenoid Plunger Piston**  **FM Solenoid 1** 

**As sy**  **Plunger Piston**
**As sy**  

# Design Profit

®

# Page 8 of 13

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**FM Solenoid Plunger Piston FM Solenoid**  

# 1 **Body Plunger Piston**  **Body**
**8 FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Steel 12L14 Body**  **, Hardened Plunger Piston**  **Body**

**, Hardened** 
**9 FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Steel 12L14 Body**  **, Machined Plunger Piston**  **Body**

**, Machined** 
**# FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Steel 12L14 Body**  **, Headed Plunger Piston**  **Body , Headed** 
**#** FM Solenoid Plunger Piston FM Solenoid **1** Steel 12L14 Body, Material Plunger Piston Body, Material

**7 FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Body Shaft**  **Plunger Piston Body**  **Shaft**
**8** FM Solenoid Plunger Piston FM Solenoid **1** Stainless Steel Body Shaft, Material Plunger Piston -304 Body Shaft,
Material
6 FM Solenoid Plunger Piston FM Solenoid 1 Commodity Spring Plunger Piston Pricing Spring
**6 FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Body A**  **ssy Plunger Piston**  **Body A**  **ssy 7**  **FM Solenoid Plunger Piston FM Solenoid**  **1 Body**  **A ssy**  **, Body Plunger Piston**  **Body A**  **ssy ,**  **Body**
**8 FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Body A**  **ssy , Body** 

**Hardene Plunger Piston** 

**Body A**  **ssy ,**  **Body Hardene** 
**9 FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Body A**  **ssy , Body** 

**Machine Plunger Piston** 

**Body A**  **ssy ,**  **Body Machine** 



# Design Profit

®

# Page 9 of 13

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material** 

FM Solenoid Plunger Piston FM Solenoid 

# 1 Steel 12L14 Body Assy, Body Materia Plunger Piston Body Assy, Body Materia

**7 FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Steel 12L14 Body**  **A ssy**  **, Insert Plunger Piston**  **Body A**  **ssy ,**  **Insert**
**8 FM Solenoid Plunger Piston**  **FM Solenoid 1**  **Steel 12L14 Body**  **A ssy**  **, Insert Machi Plunger Piston**  **Body A**  **ssy ,**  **Insert Machi**
**9** FM Solenoid Plunger Piston FM Solenoid **1** Steel 12L14 Body Assy, Insert Mater Plunger Piston Body Assy,
Insert Mater

**5 FM Solenoid Plunger Pin**  **FM Solenoid 1** 

**As sy**  **Plunger Pin**
**As sy**  **6 FM Solenoid Plunger Pin**  **FM Plunger 1** 

**Pin**

**7 FM Solenoid Plunger Pin,**  **FM Solenoid 1**  **Steel 12L14**

**Hardened Plunger Pin,** 
**Hardened**
**8 FM Solenoid Plunger Pin,**  **FM Solenoid 1**  **Steel 12L14**

**Machined Plunger Pin,** 
**Machined**
**9 FM Solenoid Plunger Pin,**  **FM Solenoid 1**  **Steel 12L14**

**Headed Plunger Pin,** 
**Headed**
**#** FM Solenoid Plunger Pin, FM Solenoid **1** Steel 12L14

Material Plunger Pin,
Material
**6 FM Solenoid Plunger Pin**  **FM Plunger 1**  **Spacer Pin Spacer** 

**7 FM Solenoid Plunger Pin**  **FM Solenoid 1**  **Steel 12L14 Spacer, Hardened**  **Plunger Pin Spacer,** 
**Hardened**
**8 FM Solenoid Plunger Pin**  **FM Solenoid 1**  **Steel 12L14 Spacer, Machined**  **Plunger Pin Spacer,** 
**Machined** 

# Design Profit

®

# Page 10 of 13

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

9 FM Solenoid Plunger Pin FM Solenoid 

# 1 Steel 12L14 Spacer, Material Plunger Pin Spacer,
Material
**6 FM Solenoid Plunger Pin**  **FM Plunger 1** 

**Seal Pin Seal** 

**7** FM Solenoid Plunger Pin Seal, FM Solenoid **1** Nylon 6

Material Plunger Pin Seal, Material
5 FM Solenoid Plunger Spring, FM Plunger 1 Commodity Large Spring, Large Pricing
5 FM Solenoid Plunger Spring, FM Plunger 1 Commodity

Small Spring, Small Pricing

**5 FM Solenoid Plunger Nose**  **FM Plunger 1**  **Steel - 1050**

**Piece Nose Piece** 
**6 FM Solenoid Plunger Nose**  **FM Solenoid 1**  **Steel - 1050 Piece, Stamped**  **Plunger Nose Piece,**  **Stamped**

**7** FM Solenoid Plunger Nose FM Solenoid **1** Steel - 1050
Piece, Material Plunger Nose Piece, Material

**4 FM Solenoid Shell**  **FM Solenoid 1**  **LC-Steel-1215, $0.09** 

**Shell Tubing** 

**5 FM Solenoid Shell Machined**  **FM Solenoid 1**  **LC-Steel-1215,**
**Shell Tubing** 
**Machined**
**6** FM Solenoid Shell Material FM Solenoid **1** LC-Steel-1215,

Shell Material Tubing
**4 FM Electrical A** 

**ssembly FM Electrical**  **1 $0.36** 

**As sembly** 

**5 FM Bobbin A** 

**ssembly FM Bobbin**  **1**

**As sembly** 
**6 FM Bobbin**  **FM Bobbin 1**  **Commodity Pricing** 
**6** FM Bobbin W ire FM Bobbin W ire **1** Copper W ire 20

AW G
**6 FM Bobbin Terminals**  **FM Bobbin 2** 

**Terminals**

**5 FM Bobbin Spacer**  **FM Bobbin 1**  **Spacer**



# Design Profit

®

# Page 11 of 13

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost**

**6 FM Bobbin Spacer, Peened**  **FM Bobbin** 

# 1 **Spacer,**
**Peened**

**7 FM Bobbin Spacer,**  **FM Bobbin 1** 

**Machined Spacer,** 
**Machined**
**8** FM Bobbin Spacer, Material FM Bobbin **1** Steel - 1008 Spacer,
Material
5 FM Electrical Assembly, Mold FM Electrical 1 PBTGF-30FR

Material Assembly, Mold (17)
Material
3 FM Label, Solenoid FM Label, 1 $0.05

Solenoid

**2 FM Oil Temp Sensor**  **FM Oil Temp 1**  **Commodity $2.49** 

**Sensor Pricing** 
**2** FM Primary Oil Feed O-Ring, FM Primary Oil **1** Commodity **$0.04** Center Hsg. Feed O-Ring, Pricing Center Hsg.
0 FM Solenoid Housing Bolt FM Solenoid 9 Commodity $0.06 Housing Bolt Pricing
**0 FM Solenoid Cover Plate**  **FM Solenoid 1**  **$1.71**

**As sy**  **Cover Plate**
**As sy**  **1 FM Solenoid Cover Base**  **FM Solenoid 1**  **$1.36**

**Plate Cover Base** 
**Plate**
**2 FM Solenoid Cover Base**  **FM Solenoid 1**  **$1.33**
**Plate, Washed Cover Base**  **Plate, Washed**
**3 FM Solenoid Cover Base**  **FM Solenoid 1**  **$1.33**
**Plate, Machined Cover Base**  **Plate,**
**Machined**
**4 FM Solenoid Cover Base**  **FM Solenoid 1**  **Al uminum**  **$1.33 Plate, Stamped**  **Cover Base Plate, Stamped** 

**5** FM Solenoid Cover Base FM Solenoid **1** Aluminum - Plate, Material Cover Base 30xx Plate, Material



# Design Profit

®

# Page 12 of 13

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Level Sy**  **mbol Name Number**  **Qty Material**  **Piece Cost Weight** 

2 FM Solenoid Cover Base Plate FM Solenoid 

# 1 Permatex - 

# $0.03
Gasket Material Cover Base Ultra Copper,
Plate Gasket 101BR
Material
**1 FM Solenoid Cover Check**  **FM Solenoid 1**  **Commodity $0.12** 

**Valve Cover Check**  **Pricing**
**Valve**
**1 FM Solenoid Cover Plate**  **FM Solenoid 1**  **PMP Plastic $0.07** 

**Gasket Cover Plate**  **Metal Plastic**
**Gasket**

**2** FM Solenoid Cover Plate FM Solenoid **1** PMP Plastic **$0.07**

Gasket Material Cover Plate Metal Plastic
Gasket Material

**1 FM Solenoid Cover Plate**  **FM Solenoid 1**  **Galvinized $0.16** 

**Cover Plate1 Steel - G60** 

**2 FM Solenoid Cover Plate,**  **FM Solenoid 1**  **Galvinized $0.16** 

**Washed Cover Plate,**  **Steel - G60**
**Washed**
**3 FM Solenoid Cover Plate**  **FM Solenoid 1**  **Galvinized $0.16**  **Stamped Cover Plate**  **Steel - G60 Stamped** 

**4** FM Solenoid Cover Plate FM Solenoid **1** Galvinized **$0.16** FM Solenoid Cover Plate FM Solenoid Galvinized

Material Cover Plate Steel - G60
Material
0 FM Solenoid Cover Plate Bolt FM Solenoid # Commodity $0.03

Cover Plate Pricing
Bolt 

# Assembly Totals 

# Report Totals

**An aly**  **zed Subs:** # 

# Piece Cost (Total): $31.12

**Unanaly zed Subs:**  # 

# Weight (Total): 10.9784 lb

**Parts:** #

**Fasteners:**

# **Parts+Unanaly**

**zed:** #



# Design Profit

®

Page 13 of 13

# Copyright 2010 © Design Profit, Inc.

# Piece Cost **Weight (Total)**

**(Total)** 

# 0.0305 lb **0.0305 lb**

**0.0000 lb #**  **0.0000 lb**

**9.5582 lb #**  **9.5582 lb**

**9.5582 lb #**  **9.5582 lb**

**5.7050 lb #**  **5.7050 lb**

**5.7050 lb #**  **5.7050 lb**

**5.7050 lb #**  **5.7050 lb**



# $10.69 **5.7050 lb #**  **5.7050 lb**

**$10.69 5.7050 lb**  **# 5.7050 lb** 

**$10.69 5.7050 lb**  **# 5.7050 lb** 

**$10.69 0.0000 lb**  **# 0.0000 lb** 

**0.0066 lb #**  **0.0264 lb**

**0.0000 lb #**  **0.0000 lb**

# Piece Cost **Weight (Total)**

**(Total)**

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

0.0000 lb # 0.0000 lb

**0.0110 lb #**  **0.0440 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 



# 0.0667 lb **# 0.2668 lb** 

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**$0.12 0.0000 lb**  **# 0.0000 lb** 

**$0.12 0.0000 lb**  **# 0.0000 lb** 

**0.1090 lb #**  **0.4360 lb**

**0.1000 lb #**  **0.4000 lb**

# Weight **Piece Cost Weight (Total)** 

**(Total)**

**0.1000 lb 0.4000 lb** 

**$0.07 0.1000 lb**  **# 0.4000 lb** 

**$0.07 0.1000 lb**  **# 0.4000 lb** 

**$0.07 0.0000 lb**  **# 0.0000 lb** 

**0.0085 lb #**  **0.0340 lb**

**0.0000 lb #**  **0.0000 lb**

**$0.01 0.0000 lb**  **# 0.0000 lb** 

0.0005 lb # 0.0020 lb



# 0.0269 lb # 0.1076 lb

**0.1368 lb #**  **0.5472 lb**

**0.0004 lb #**  **0.0016 lb**

**0.0139 lb #**  **0.0556 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

# Weight **Piece Cost Weight (Total)** 

**(Total)** $0.01 0.0000 lb # 0.0000 lb

0.0283 lb # 0.1132 lb

**0.0133 lb #**  **0.0532 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 



# $0.01 **0.0000 lb #**  **0.0000 lb**

0.0014 lb # 0.0056 lb

**0.0066 lb #**  **0.0528 lb**

**0.1034 lb #**  **0.8272 lb**

**0.0098 lb #**  **0.0784 lb**

**0.0000 lb #**  **0.0000 lb**

# Weight **Piece Cost Weight (Total)** 

**(Total) $0.01**  **0.0000 lb #**  **0.0000 lb**

**$0.01 0.0000 lb**  **# 0.0000 lb** 

0.0001 lb # 0.0008 lb

**0.0142 lb #**  **0.1136 lb**

**0.0000 lb #**  **0.0000 lb**

**$0.02 0.0000 lb**  **# 0.0000 lb** 



# $0.02 **0.0000 lb #**  **0.0000 lb**

**$0.02 0.0000 lb**  **# 0.0000 lb** 

**$0.02 0.0000 lb**  **# 0.0000 lb** 

**# 0.0000 lb**  **# 0.0000 lb** 

# Weight **Piece Cost Weight (Total)** 

**(Total)**

**0.0003 lb 0.0024 lb** 

**0.0000 lb #**  **0.0000 lb**

**$0.01 0.0000 lb**  **# 0.0000 lb** 

0.0005 lb # 0.0040 lb

**0.0676 lb #**  **0.5408 lb**

**0.0676 lb #**  **0.5408 lb**



# $0.11 **0.0000 lb #**  **0.0000 lb**

**$0.11 0.0000 lb**  **# 0.0000 lb** 

**$0.11 0.0000 lb**  **# 0.0000 lb** 

**0.0100 lb #**  **0.0800 lb**

# Weight **Piece Cost Weight (Total)** 

**(Total)**

**0.0000 lb 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

0.0004 lb # 0.0032 lb



# 0.0005 lb # 0.0040 lb

**0.3124 lb #**  **1.2496 lb**

**0.3124 lb #**  **1.2496 lb**

**0.1390 lb #**  **0.5560 lb**

**$0.15 0.0821 lb**  **# 0.3284 lb** 

**$0.15 0.0000 lb**  **# 0.0000 lb** 

# Weight **Piece Cost Weight (Total)** 

**(Total) $0.15**  **0.0000 lb #**  **0.0000 lb**

**$0.15 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0020 lb**  **# 0.0080 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**# 0.0000 lb**  **# 0.0000 lb** 



# $0.10 **0.0477 lb #**  **0.1908 lb**

**$0.00 0.0034 lb**  **# 0.0136 lb** 

**$0.00 0.0000 lb**  **# 0.0000 lb** 

**$0.00 0.0000 lb**  **# 0.0000 lb** 

**$0.02 0.0005 lb**  **# 0.0020 lb** 

**$0.02 0.0000 lb**  **# 0.0000 lb** 

**$0.02 0.0128 lb**  **# 0.0512 lb** 

# Weight **Piece Cost Weight (Total)** 

**(Total) $0.01**  **0.0103 lb #**  **0.0412 lb**

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**# 0.0000 lb**  **# 0.0000 lb** 

**# 0.0000 lb**  **# 0.0000 lb** 

**# 0.0000 lb**  **# 0.0000 l** 

**$0.01 0.0025 lb**  **# 0.0100 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 



# $0.01 0.0005 lb # 0.0020 lb

**$0.05 0.0012 lb**  **# 0.0048 lb** 

**$0.04 0.0000 lb**  **# 0.0000 lb** 

**$0.04 0.0000 lb**  **# 0.0000 lb** 

**# 0.0000 lb**  **# 0.0000 lb** 

# Piece Cost **Weight Piece Cost**  **Weight (T**

**(Total)**

0.0000 lb 0.0000 lb

**$0.01 0.0012 lb**  **# 0.0048 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**# 0.0000 lb**  **# 0.0000 lb** 

**$0.03 0.0037 lb**  **# 0.0148 lb** 

**$0.01 0.0030 lb**  **# 0.0120 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 



# $0.01 **0.0000 lb #**  **0.0000 lb**

**# 0.0000 lb**  **# 0.0000 lb** 

**# 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0006 lb**  **# 0.0024 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

# Piece Cost **Weight Piece Cost**  **Weight (Tota**

**(Total)**

# 0.0000 lb # 0.0000 lb

**$0.01 0.0001 lb**  **# 0.0004 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

$0.01 0.0012 lb # 0.0048 lb

$0.01 0.0012 lb # 0.0048 lb

**$0.01 0.0011 lb**  **# 0.0044 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 

**$0.01 0.0000 lb**  **# 0.0000 lb** 



# 0.0788 lb **# 0.3152 lb** 

**$0.09 0.0000 lb**  **# 0.0000 lb** 

**$0.09 0.0000 lb**  **# 0.0000 lb** 

**0.0946 lb #**  **0.3784 lb**

**$0.28 0.0565 lb**  **# 0.2260 lb** 

**$0.10 0.0040 lb**  **# 0.0160 lb** 

**$0.12 0.0505 lb**  **# 0.2020 lb** 

**$0.03 0.0010 lb**  **# 0.0080 lb** 

**$0.03 0.0155 lb**  **# 0.0620 lb** 

# Weight **Piece Cost Weight (Total)** 

**(Total) $0.03**  **0.0000 lb 0.0000 lb** 

**$0.03 0.0000 lb**  **# 0.0000 lb** 

**$0.03 0.0000 lb**  **# 0.0000 lb** 

$0.05 0.0226 lb # 0.0904 lb

0.0000 lb # 0.0000 lb

**0.0611 lb #**  **0.0611 lb**

**0.0005 lb #**  **0.0005 lb**

0.0505 lb # 0.4545 lb

**0.8110 lb #**  **0.8110 lb**



# 0.0022 lb **# 0.0022 lb** 

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**$1.33 0.0000 lb**  **# 0.0000 lb** 

# Piece Cost **Weight (Total)**

**(Total)**

0.0355 oz # 0.0355 oz

**0.0060 lb #**  **0.0060 lb**

**0.0500 lb #**  **0.0500 lb**

**0.0000 lb #**  **0.0000 lb**

**0.3100 lb #**  **0.3100 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**

**0.0000 lb #**  **0.0000 lb**



# 0.0069 lb # 0.1242 lb



# Preassembled Totals

**Analyzed Subs:** 0

**Unanalyzed Subs:**

0

**Parts:** 0

**Fasteners:**

0 **Parts+Unanalyzed:**

0

# Assembly Report

**FM Multi A ir Sy**  **stem**

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $35.51 Tool FM Multi Air First Fixture 0.0000 sec 0.0000 sec $0.00 $0.00 1 System $24.60 P.-P. Part FM Multi Air FM Solenoid Housing Gasket FM Solenoid 8.0000 sec 8.0000 sec

- $0.08 1 System Housing Gasket $24.60 Tool FM Solenoid Stamping Press 60-200 Ton 0.0000 sec 0.0000 sec $0.00 $0.00 1 Housing Gasket $24.60 Part FM Solenoid FM Solenoid Housing Gasket FM Solenoid 0.0000 sec **1.7000 sec** $0.09 $0.01 1 Housing Gasket Material Housing Gasket
Material

- - - Blank weight .126 lbs

- - **-** - - -

- - - Press Size 200 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (352 L

- - **-** - - - by 51 W by .5 H)mm

- - - Install Solenoid Housing

- - **-** - - - Assembly $50.00 Subassembly FM Multi Air FM Solenoid Housing Assy, FM Solenoid 7.0000 sec **7.0000 sec**

- $0.07 1 System Tested Housing Assy,


# Tested $50.00 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Assy,
Tested $35.51 Subassembly FM Solenoid FM Solenoid Housing Assy FM Solenoid 4.0000 sec **4.0000 sec**

- $0.06 1 Housing Assy, Housing Assy
Tested $35.51 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Assy $25.00 P.-P. Part FM Solenoid FM Solenoid Housing, Tested FM Solenoid 4.0000 sec **4.0000 sec**

- $0.04 1 Housing Assy Housing, Tested $25.00 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Tested $35.51 P.-P. Part FM Solenoid FM Solenoid Housing, Numbered FM Solenoid 4.0000 sec **4.0000 sec**

- $0.03 1 Housing, Tested Housing,
Numbered $35.51 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing,
Numbered



# Design Profit ®

# Page 1 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $49.29 P.-P. Part FM Solenoid FM Solenoid Housing, W ashed FM Solenoid 4.0000 sec **4.0000 sec**

- $0.04 1 Housing, Housing, W ashed
Numbered $49.29 Tool FM Solenoid Wa sher Turbo Tunnel 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, W ashed $47.77 P.-P. Part FM Solenoid FM Solenoid Housing, Machined FM Solenoid 4.0000 sec **4.0000 sec**

- $0.05 1 Housing, W ashed Housing,
Machined $47.77 Tool FM Solenoid EC-400-ML Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Machine
Machined $42.18 P.-P. Part FM Solenoid FM Solenoid Housing, Trimmed FM Solenoid 4.0000 sec **4.0000 sec**

- $0.05 1 Housing, Housing, Trimmed
Machined $42.18 Tool FM Solenoid Trim Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Trimmed
###### P.-P. Part FM Solenoid FM Solenoid Housing, Forged FM Solenoid 4.0000 sec **8.5700 sec**

- $0.10 1 Housing, Trimmed Housing, Forged
###### Tool FM Solenoid Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing, Forged

- - - Forging Line Includes Cut Off,

- - **-** - - - Press



# - - - Induction Heater and Robotic part

- - **-** - - - handling
###### Part FM Solenoid FM Solenoid Housing, Material FM Solenoid 0.0000 sec **0.0000 sec** $8.18 $0.00 1 Housing, Forged Housing, Material

- - - Raw Material Req 7.129 lbs

- - **-** - - -

- - - Box Size 352.5mm L x 95.25mm

- - **-** - - - W x 67mm H
###### Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 1 Housing, Forged
###### Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 1 Housing, Forged
###### Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 1 Housing, Forged
###### Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 1 Housing, Forged
###### Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 1 Housing, Forged $47.77 Operation FM Solenoid Bar Feeder Load & Clamp 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined 

# Design Profit ®

# Page 2 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid Pallet to workspace/tool to pallet 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Machine From Top Direction

- - **-** - - -

- - - Machine (8) Valve Actuation

- - **-** - - - Holes $47.77 Material Mod. FM Solenoid Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 8 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Housing,
Machined

- - - Bore 1st Valve Hole Diameter

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Housing,
Machined



# - - - Bore 2nd Valve Hole Diameter

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Housing,
Machined

- - - Bore 3rd Valve Hole Diameter

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Housing,
Machined 

# Design Profit ®

# Page 3 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Bore 4th Valve Hole Diameter &

- - **-** - - - Chamfer $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole & Chamfer 2.0000 sec **2.0000 sec** $0.00 $0.03 8 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Housing,
Machined

- - - Cut Valve Threads

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Tap Hole 0.5000 sec **0.5000 sec** $0.00 $0.01 8 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Housing,
Machined

- - - Bore Off-Center Hole

- - **-** - - - 

# Bore Off-Center Hole $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Housing,
Machined

- - - Machine (4) Pressure Relief

- - **-** - - - Holes $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined

- - - Bore 1st Pressure Relief Hole

- - **-** - - - Diameter $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined



# Design Profit ®

# Page 4 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Drill Through Hole

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Bore 2nd Pressure Relief Hole

- - **-** - - - Diameter $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3



# Operation FM Solenoid 1.0000 sec **1.0000 sec**

Housing,
Machined

- - - Bore Off-Center Diameter

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Bore 3rd Pressure Relief Hole

- - **-** - - - Dia & Chamfer Hole $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole & Chamfer 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Housing,
Machined 

# Design Profit ®

# Page 5 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Machine Gasket Surface

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Gasket Surface 10.0000 sec **10.0000 sec** $0.00 $0.13 1 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Mill Mounting Hole Surfaces

- - **-** - - - $47.77 Material Mod. FM Solenoid Milled face 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined

- - - Machine Top of Rocker Pin Nubs

- - **-** - - - $47.77 Material Mod. FM Solenoid Mill Flat Med 4.0000 sec **4.0000 sec** $0.00 $0.05 1



# Material Mod. FM Solenoid Mill Flat Med 4.0000 sec **4.0000 sec**

Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Machine Under Cut Clearance for

- - **-** - - - Spark Plug Tube $47.77 Material Mod. FM Solenoid Mill Face 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Bore Clearance for Spark Plug

- - **-** - - - Tube $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined



# Design Profit ®

# Page 6 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Material Mod. FM Solenoid Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Machine Face of Rocker Pin

- - **-** - - - Nubs $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Special Cutter 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined

- - - Sot Face O-Ring Surface

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Drill Holes

- - **-** - - - 

# Drill Holes $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 9 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Housing,
Machined

- - - C'Bore (3) Mounting Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Counter Bore Hole Small 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing,
Machined

- - - Machine One End Surface

- - **-** - - - 

# Design Profit ®

# Page 7 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Face 2.0000 sec **2.0000 sec** $0.00 $0.03 2 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Machine Other End Surface

- - **-** - - - $47.77 Operation FM Solenoid Move 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Face 2.0000 sec **2.0000 sec** $0.00 $0.03 2 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined 

# $47.77 Operation FM Solenoid Tool to home/pallet to operator 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined

- - - Machining From Rocker Arm

- - **-** - - - Direction

- - - Machine Rocker Piston Holes &

- - **-** - - - Surface $47.77 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined $47.77 Operation FM Solenoid Pallet to workspace/tool to pallet 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined



# Design Profit ®

# Page 8 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined

- - - Bore 1st Rocker Piston Hole

- - **-** - - - Diameter $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Bore 2nd Rocker Piston Hole

- - **-** - - - Diameter $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined 

# $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Bore 3rd Rocker Piston Hole

- - **-** - - - Diameter $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Bore 4th Rocker Piston Hole

- - **-** - - - Diameter $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined



# Design Profit ®

# Page 9 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Material Mod. FM Solenoid Bore Hole & Chamfer 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Cut Piston Threads

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Tap Hole 0.5000 sec **0.5000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Mill Clearance Slots

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Slot 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,


# Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Drill Rocker Pin Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - Bore Rocker Pin Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined



# Design Profit ®

# Page 10 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Tool to home/pallet to operator 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined

- - - Machining From Solenoid Holes

- - **-** - - - Direction $47.77 Operation FM Solenoid Pallet to workspace/tool to pallet 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,


# Machined $47.77 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined $47.77 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined

- - - Mill Shallow Slots

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Slot 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Mahine Bottom Surface Undercut

- - **-** - - -



# Design Profit ®

# Page 11 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Flat Med 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Housing,
Machined

- - - Machine Solenoid Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Spot Face Small 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined 

# $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole & Chamfer 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined 

# Design Profit ®

# Page 12 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Drill Oil Holes to Valves

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Oil Hole 2.0000 sec **2.0000 sec** $0.00 $0.03 8 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Housing,
Machined

- - - Drill Oil Hole to Piston

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Oil Supply Hole 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined

- - - Machine Oil Temp Sensor Hole

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 1



# Material Mod. FM Solenoid Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec**

Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined 

# Design Profit ®

# Page 13 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Tap Hole 4.0000 sec **4.0000 sec** $0.00 $0.05 1 Housing,
Machined

- - - Machine (2) Spot Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Face 2.0000 sec **2.0000 sec** $0.00 $0.03 2 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing,
Machined 

# $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Tool to home/pallet to operator 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined

- - - Gun Drilling From End

- - **-** - - - $47.77 Operation FM Solenoid Pallet to workspace/tool to pallet 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined



# Design Profit ®

# Page 14 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined $47.77 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Face 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Gun Drill Oil Holes - 13.25" 5.0000 sec **5.0000 sec** $0.00 $0.07 2 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1



# Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec**

Housing,
Machined $47.77 Operation FM Solenoid Tool to home/pallet to operator 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined

- - - Gun Drilling From Opposite End

- - **-** - - - $47.77 Operation FM Solenoid Pallet to workspace/tool to pallet 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined $47.77 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined 

# Design Profit ®

# Page 15 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Face 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Gun Drill Oil Holes - 13.25" 5.0000 sec **5.0000 sec** $0.00 $0.07 2 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Tool to home/pallet to operator 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1



# Operation FM Solenoid Remove Part 2.0000 sec **2.0000 sec**

Housing,
Machined $47.77 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined

- - - Machining From Bottom Direction

- - **-** - - - $47.77 Operation FM Solenoid Pallet to workspace/tool to pallet 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined $47.77 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing,
Machined

- - - Machine Bottom Surface

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined



# Design Profit ®

# Page 16 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Material Mod. FM Solenoid Mill Flat large 8.0000 sec **8.0000 sec** $0.00 $0.11 1 Housing,
Machined

- - - Machine Small Slot

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Slot 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Drill, C'bore & Tap (4) Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,


# Machined $47.77 Material Mod. FM Solenoid Counter Bore Hole Small 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Tap Hole 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined

- - - C'Bore (3) Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined 

# Design Profit ®

# Page 17 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Material Mod. FM Solenoid Counter Bore Hole Small 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing,
Machined

- - - Spot Face (6) Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.01 6 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 5 Housing,
Machined

- - - Drill & Ream (2) Dowel Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing,


# Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Ream Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 2 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Drill & Tap (18) Cover Holes

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 18 Housing,
Machined 

# Design Profit ®

# Page 18 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 17 Housing,
Machined

- - - Machine (4) Oil Check Valve

- - **-** - - - Holes $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Counter Bore Hole Small 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Housing,
Machined $47.77 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 3 Housing,


# Machined

- - - Machine Oil Supply Hole

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined

- - - Machine Filter Hole

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined



# Design Profit ®

# Page 19 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Material Mod. FM Solenoid Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Mill Slot 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Spot Face 0.5000 sec **0.5000 sec** $0.00 $0.01 1 Housing,
Machined

- - - Drill Holes to Relief Valves

- - **-** - - - $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Housing,
Machined



# - - - Machine Angled Cross Hole

- - **-** - - - (Plugged) $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Milled face 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined $47.77 Material Mod. FM Solenoid Counter Bore Hole Small 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined

# Design Profit ®

Page 20 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $47.77 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Machined $47.77 Operation FM Solenoid Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing,
Machined $47.77 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing,
Machined

- - - In-Line W asher

- - **-** - - - $49.29 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1 Housing, W ashed $49.29 Operation FM Solenoid Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.07 1 Housing, W ashed $49.29 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 1 Housing, W ashed

- - - Laser Etch Supplier Logo and

- - **-** - - - Part # $35.51 Tool FM Solenoid Laser Symbolizer 0.0000 sec **0.0000 sec** $0.00 $0.00 1 

# FM Solenoid Laser Symbolizer 0.0000 sec **0.0000 sec** Housing,
Numbered $35.51 Material Mod. FM Solenoid Laser Etch 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing,
Numbered $35.51 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Numbered

- - - Laser Etch Part # on End of

- - **-** - - - Housing $35.51 Material Mod. FM Solenoid Laser Etch 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing,
Numbered

- - - Stamp "M" on End of Housing

- - **-** - - - $35.51 Tool FM Solenoid Hand Tool 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing,
Numbered $35.51 Material Mod. FM Solenoid Punch ID Character 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing,
Numbered 

# Design Profit ®

# Page 21 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Air Test

- - **-** - - -

- - - Load/Unload Included

- - **-** - - -

- - - Etch or Print Labeling

- - **-** - - - $25.00 Operation FM Solenoid Pressure Hold Test 12.0000 sec **12.0000 sec** $0.00 $0.08 1 Housing, Tested $35.51 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Install Oil Return Check Valve

- - **-** - - - $0.00 Subassembly FM Solenoid FM Oil Return Check Valve FM Oil Return 3.0000 sec **3.0000 sec** $0.10 $0.03 4 Housing Assy Check Valve $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Housing Assy $35.51 Tool FM Solenoid Stake Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing Assy $35.51 Fastening FM Solenoid Stake in Place 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Housing Assy

- - - Install (1) Check Valve

- - **-** - - - 

# $35.51 Part FM Solenoid FM Solenoid Check Valve FM Solenoid 5.0000 sec **5.0000 sec** $0.12 $0.05 1 Housing Assy Check Valve $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Tool FM Solenoid Stake Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing Assy $35.51 Fastening FM Solenoid Stake in Place 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing Assy $35.51 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Install (2) Ball Stops

- - **-** - - - $35.51 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Part FM Solenoid FM Solenoid Housing Ball Stop FM Solenoid 3.0000 sec **3.0000 sec** $0.04 $0.03 2 Housing Assy Housing Ball Stop



# Design Profit ®

# Page 22 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 2 Housing Assy $35.51 Tool FM Solenoid Stake Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing Assy $35.51 Fastening FM Solenoid Stake in Place 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing Assy $35.51 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Install One Ball and Cup Stop

- - **-** - - - $35.51 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Part FM Solenoid FM Solenoid Housing Ball Stop FM Solenoid 3.0000 sec **3.0000 sec** $0.04 $0.03 1 Housing Assy Housing Ball Stop $35.51 Part FM Solenoid FM Solenoid Housing Cup Stop FM Solenoid 3.0000 sec **3.0000 sec** $0.02 $0.03 1 Housing Assy Housing Cup Stop $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 2 Housing Assy $35.51 Tool FM Solenoid Stake Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 

# FM Solenoid Stake Tool 2.0000 sec **2.0000 sec** Housing Assy $35.51 Fastening FM Solenoid Stake in Place 3.0000 sec **3.0000 sec** $0.00 $0.03 2 Housing Assy $35.51 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing Assy $35.51 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Install Ball Stop on Angle

- - **-** - - - $35.51 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Part FM Solenoid FM Solenoid Housing Ball Stop FM Solenoid 3.0000 sec **3.0000 sec** $0.04 $0.03 1 Housing Assy Housing Ball Stop $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Tool FM Solenoid Stake Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing Assy



# Design Profit ®

# Page 23 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $35.51 Fastening FM Solenoid Stake in Place 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing Assy $35.51 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Install Rocker Pins

- - **-** - - - $35.51 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $55.17 P.-P. Part FM Solenoid FM Rocker Pin FM Rocker Pin 3.0000 sec **3.0000 sec**

- $0.03 4 Housing Assy $55.17 Tool FM Rocker Pin Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 $46.52 P.-P. Part FM Rocker Pin FM Rocker Pin Heat Treated FM Rocker Pin 3.0000 sec **3.0000 sec**

- $0.05 4

Heat Treated $46.52 Tool FM Rocker Pin First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Heat Treated $10.75 P.-P. Part FM Rocker Pin FM Rocker Pin W ashed FM Rocker Pin 3.0000 sec **3.0000 sec**

- $0.04 4

Heat Treated Wa shed $10.75 Tool FM Rocker Pin Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Wa shed DRY $20.90 P.-P. Part FM Rocker Pin FM Rocker Pin Machined FM Rocker Pin 3.0000 sec **3.0000 sec**

- $0.01 4

Wa shed Machined1 

# Design Profit ®

Page 24 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Tool FM Rocker Pin Grinding Machine 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Machined
###### P.-P. Part FM Rocker Pin FM Rocker Pin Blank FM Rocker Pin 3.0000 sec **3.0000 sec**

- $0.02 4

Machined Blank
###### Tool FM Rocker Pin Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Blank
###### Part FM Rocker Pin FM Rocker Pin Material FM Rocker Pin 0.0000 sec **0.0000 sec** $0.01 $0.00 4

Blank Material

- - - Raw Material Req .02 lbs Actual

- - **-** - - - + %

- - - Box size of finished part 8.6Dmm

- - **-** - - - x 22Lmm

- - - 2 hits based on rough - near net

- - **-** - - - shape
###### Material Mod. FM Rocker Pin Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4

Blank

- - - 2nd hit required

- - **-** - - - ###### Operation FM Rocker Pin Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 4

Blank
###### Material Mod. FM Rocker Pin Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4

Blank
###### Operation FM Rocker Pin Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.06 4



# Operation FM Rocker Pin Unload Part 2.0000 sec **2.0000 sec**

Blank $20.90 Operation FM Rocker Pin Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4

Machined $20.90 Operation FM Rocker Pin Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4

Machined $20.90 Material Mod. FM Rocker Pin Grind to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $20.90 Operation FM Rocker Pin Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $20.90 Operation FM Rocker Pin Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4

Machined

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - Basket Size 15.75x18.50x25.50

- - **-** - - - inches x 2 $10.75 Operation FM Rocker Pin Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 4

Wa shed $10.75 Operation FM Rocker Pin Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 4

Wa shed 

# Design Profit ®

# Page 25 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $10.75 Operation FM Rocker Pin Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4

Wa shed $46.52 Operation FM Rocker Pin Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4

Heat Treated $46.52 Material Mod. FM Rocker Pin Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4

Heat Treated $46.52 Operation FM Rocker Pin Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4

Heat Treated $55.17 Operation FM Rocker Pin Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 $55.17 Operation FM Rocker Pin Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 4 $55.17 Operation FM Rocker Pin Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Housing Assy

- - - Install Rocker Arm System

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing $55.17 P.-P. Part FM Solenoid FM Rocker Piston Bore FM Rocker Piston 7.0000 sec **7.0000 sec**

- $0.07 4 Housing Assy Bore $55.17 Tool FM Rocker Piston Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Bore $46.52 P.-P. Part FM Rocker Piston FM Rocker Piston Bore, FM Rocker Piston 3.0000 sec **3.0000 sec**

- $0.05 4

Bore Hardened Bore, Hardened $46.52 Tool FM Rocker Piston First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4
Bore, Hardened $10.75 P.-P. Part FM Rocker Piston FM Rocker Piston Bore, W ashed FM Rocker Piston 3.0000 sec **3.0000 sec**

- $0.04 4
Bore, Hardened Bore, W ashed $10.75 Tool FM Rocker Piston Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 4
Bore, W ashed DRY $20.90 P.-P. Part FM Rocker Piston FM Rocker Piston Bore, FM Rocker Piston 3.0000 sec **3.0000 sec**

- $0.01 4
Bore, W ashed Machined Bore, Machined $20.90 Tool FM Rocker Piston CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** $0.00 $0.00 4
Bore, Machined bar

- - - Includes Bar Feeder

- - **-** - - - $20.90 Part FM Rocker Piston FM Rocker Piston Bore, Material FM Rocker Piston 0.0000 sec **0.0000 sec** $0.12 $0.00 4
Bore, Machined Bore, Material 

# Design Profit ®

Page 26 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Bar stock weight .20 lbs.

- - **-** - - -

- - - Box size of finished part

- - **-** - - - 25.17Dmm x 23.3Lmm

- - - ID Operations

- - **-** - - - $20.90 Operation FM Rocker Piston Bar Feeder Load & Clamp 3.0000 sec **3.0000 sec** $0.00 $0.02 4
Bore, Machined $20.90 Operation FM Rocker Piston Drill Hole 2.0000 sec **2.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4
Bore, Machined $20.90 Material Mod. FM Rocker Piston Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4
Bore, Machined $20.90 Operation FM Rocker Piston Ream Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4
Bore, Machined $20.90 Material Mod. FM Rocker Piston Turn ID Lead-In 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined

- - - Outside Operations

- - **-** - - - $20.90 Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4



# Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec**

Bore, Machined $20.90 Material Mod. FM Rocker Piston Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Material Mod. FM Rocker Piston Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4
Bore, Machined $20.90 Material Mod. FM Rocker Piston Turn Threads 2.0000 sec **2.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4
Bore, Machined $20.90 Material Mod. FM Rocker Piston Cut to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.02 4
Bore, Machined 

# Design Profit ®

# Page 27 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Operation FM Rocker Piston Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4
Bore, Machined $20.90 Material Mod. FM Rocker Piston Milled face 1.0000 sec **1.0000 sec** $0.00 $0.01 24
Bore, Machined $20.90 Operation FM Rocker Piston CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 20
Bore, Machined $20.90 Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4
Bore, Machined $20.90 Material Mod. FM Rocker Piston Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Bore, Machined $20.90 Operation FM Rocker Piston Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.00 4
Bore, Machined $20.90 Operation FM Rocker Piston Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4
Bore, Machined

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - Basket Size 15.75x18.50x25.50

- - **-** - - - inches x 2 $10.75 Operation FM Rocker Piston Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 4
Bore, W ashed $10.75 Operation FM Rocker Piston Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 4
Bore, W ashed 

# $10.75 Operation FM Rocker Piston Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4
Bore, W ashed $46.52 Operation FM Rocker Piston Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4
Bore, Hardened $46.52 Material Mod. FM Rocker Piston Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4
Bore, Hardened $46.52 Operation FM Rocker Piston Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4
Bore, Hardened $55.17 Operation FM Rocker Piston Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4

Bore $55.17 Operation FM Rocker Piston Electroplate Process 0.7565 sec **1.8156 sec** $0.00 $0.03 4

Bore $55.17 Operation FM Rocker Piston Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4

Bore $35.51 Tool FM Solenoid Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.04 1 Housing Assy $35.51 Fastening FM Solenoid Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.04 4 Housing Assy

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

# Page 28 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $83.31 Subassembly FM Solenoid FM Rocker Piston FM Rocker Piston 4.0000 sec **4.0000 sec**

- $0.04 4 Housing Assy $83.31 Tool FM Rocker Piston First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 

# Design Profit ®

Page 29 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $46.52 P.-P. Part FM Rocker Piston FM Rocker Piston, Shaft FM Rocker Piston, 3.0000 sec **3.0000 sec**

- $0.07 4

Shaft $46.52 Tool FM Rocker Piston, First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Shaft $10.75 P.-P. Part FM Rocker Piston, FM Rocker Piston, Shaft W ashed FM Rocker Piston, 3.0000 sec **3.0000 sec**

- $0.04 4

Shaft Shaft W ashed $10.75 Tool FM Rocker Piston, Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Shaft W ashed DRY $21.43 P.-P. Part FM Rocker Piston, FM Rocker Piston, Shaft FM Rocker Piston, 3.0000 sec **3.0000 sec**

- $0.01 4

Shaft W ashed Machined Shaft Machined $21.43 Tool FM Rocker Piston, CNC Turning 2 Axis SL-10, Odd 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Shaft Machined Form
###### P.-P. Part FM Rocker Piston, FM Rocker Piston, Shaft Blank FM Rocker Piston, 3.0000 sec **3.0000 sec**

- $0.02 4

Shaft Machined Shaft Blank
###### Tool FM Rocker Piston, Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Shaft Blank
###### Part FM Rocker Piston, FM Rocker Piston, Shaft Blank FM Rocker Piston, 0.0000 sec **0.0000 sec** $0.07 $0.00 4

Shaft Blank Material Shaft Blank
Material

- - - Raw Material Req 0.1 lbs Actual

- - **-** - - - + %

- - - Box Size 14.1mm D x 35mm L

- - **-** - - - 

# Box Size 14.1mm D x 35mm L

- - - 2 hits based on rough - near net

- - **-** - - - shape
###### Material Mod. FM Rocker Piston, Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4

Shaft Blank

- - - If 2nd hit required

- - **-** - - - ###### Operation FM Rocker Piston, Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 4

Shaft Blank
###### Material Mod. FM Rocker Piston, Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4

Shaft Blank
###### Operation FM Rocker Piston, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.06 4

Shaft Blank $21.43 Operation FM Rocker Piston, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4

Shaft Machined $21.43 Operation FM Rocker Piston, Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4

Shaft Machined

- - - Turn Small Diameter

- - **-** - - - $21.43 Material Mod. FM Rocker Piston, Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Shaft Machined

- - - Cut Grooves

- - **-** - - - 

# Design Profit ®

# Page 30 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $21.43 Operation FM Rocker Piston, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4

Shaft Machined $21.43 Material Mod. FM Rocker Piston, Cut Small Groove 0.5000 sec **0.5000 sec** $0.00 $0.00 4

Shaft Machined $21.43 Operation FM Rocker Piston, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4

Shaft Machined $21.43 Material Mod. FM Rocker Piston, Cut Small Groove 0.5000 sec **0.5000 sec** $0.00 $0.00 4

Shaft Machined $21.43 Operation FM Rocker Piston, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4

Shaft Machined $21.43 Material Mod. FM Rocker Piston, Cut Small Groove 0.5000 sec **0.5000 sec** $0.00 $0.00 4

Shaft Machined

- - - Grind Diameters

- - **-** - - - $21.43 Operation FM Rocker Piston, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4

Shaft Machined $21.43 Material Mod. FM Rocker Piston, Grind OD 0-1 Inch 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Shaft Machined $21.43 Operation FM Rocker Piston, CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Shaft Machined $21.43 Material Mod. FM Rocker Piston, Grind OD 0-1 Inch 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Shaft Machined $21.43 Operation FM Rocker Piston, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4



# Operation FM Rocker Piston, Auto Tool Change 5.0000 sec **5.0000 sec**

Shaft Machined $21.43 Material Mod. FM Rocker Piston, Cut to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Shaft Machined $21.43 Operation FM Rocker Piston, Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Shaft Machined $21.43 Operation FM Rocker Piston, Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.00 4

Shaft Machined $21.43 Operation FM Rocker Piston, Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4

Shaft Machined

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - Basket Size 15.75x18.50x25.50

- - **-** - - - inches x 2 $10.75 Operation FM Rocker Piston, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 4

Shaft W ashed $10.75 Operation FM Rocker Piston, Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 4

Shaft W ashed $10.75 Operation FM Rocker Piston, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4

Shaft W ashed 

# Design Profit ®

# Page 31 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $46.52 Operation FM Rocker Piston, Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4

Shaft $46.52 Material Mod. FM Rocker Piston, Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4

Shaft $46.52 Operation FM Rocker Piston, Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4

Shaft $46.52 P.-P. Part FM Rocker Piston FM Rocker Piston Cup FM Rocker Piston, 3.0000 sec **3.0000 sec**

- $0.07 4 Cup $46.52 Tool FM Rocker Piston First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Cup $15.50 P.-P. Part FM Rocker Piston FM Rocker Piston Cup, Stamped FM Rocker Piston 3.0000 sec **3.0000 sec**

- $0.04 4 Cup Cup, Stamped $15.50 Tool FM Rocker Piston Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Cup, Stamped $15.50 Part FM Rocker Piston FM Rocker Piston Cup, Material FM Rocker Piston 0.0000 sec **0.6000 sec** $0.01 $0.00 4 Cup, Stamped Cup, Material

- - - Blank weight .013 lbs

- - **-** - - -

- - - Press Size 25 Ton Progressive

- - **-** - - - Press

- - - Part Size after stamping (24.95

- - **-** - - - Dia by 6.40 H)mm $46.52 Operation FM Rocker Piston Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4



# Operation FM Rocker Piston Load Part 3.0000 sec **3.0000 sec**

Cup $46.52 Material Mod. FM Rocker Piston Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Cup $46.52 Operation FM Rocker Piston Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Cup $83.31 Part FM Rocker Piston FM Rocker Piston, Clip FM Rocker Piston, 9.0000 sec **9.0000 sec** $0.02 $0.21 4 Clip $83.31 Tool FM Rocker Piston Hand Tool 3.0000 sec **3.0000 sec** $0.00 $0.07 4 $83.31 Fastening FM Rocker Piston Insert Retainer 4.0000 sec **4.0000 sec** $0.00 $0.09 4 $35.51 Part FM Solenoid FM Rocker Spring FM Rocker Spring 3.0000 sec **3.0000 sec** $0.23 $0.03 4 Housing Assy $83.31 Subassembly FM Solenoid FM Roller Rocker FM Roller Rocker 3.0000 sec **3.0000 sec** $2.00 $0.03 4 Housing Assy $35.51 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing Assy $35.51 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Install Pressure Relief System

- - **-** - - -



# Design Profit ®

# Page 32 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $35.51 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Part FM Solenoid FM Pressure Relief O-Ring FM Pressure 8.0000 sec **8.0000 sec** $0.04 $0.08 4 Housing Assy Relief O-Ring $55.17 P.-P. Part FM Solenoid FM Pressure Relief Piston FM Pressure 10.0000 sec **10.0000 sec**

- $0.10 4 Housing Assy Relief Piston $55.17 Tool FM Pressure Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Relief Piston $46.52 P.-P. Part FM Pressure FM Pressure Relief Piston, FM Pressure 3.0000 sec **3.0000 sec**

- $0.05 4

Relief Piston Hardened Relief Piston,
Hardened $46.52 Tool FM Pressure First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4
Relief Piston,
Hardened $41.20 P.-P. Part FM Pressure FM Pressure Relief Piston, FM Pressure 3.0000 sec **3.0000 sec**

- $0.04 4
Relief Piston, Wa shed Relief Piston,
Hardened Wa shed $41.20 Tool FM Pressure Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 4
Relief Piston, DRY
Wa shed $41.20 P.-P. Part FM Pressure FM Pressure Relief Piston, FM Pressure 3.0000 sec **3.0000 sec**

- $0.03 4
Relief Piston, Machined Relief Piston,


# Wa shed Machined $41.20 Tool FM Pressure Grinding Machine 0.0000 sec **0.0000 sec** $0.00 $0.00 4
Relief Piston,
Machined $15.50 P.-P. Part FM Pressure FM Pressure Relief Piston, FM Pressure 3.0000 sec **3.0000 sec**

- $0.03 4
Relief Piston, Stamped Relief Piston,
Machined Stamped $15.50 Tool FM Pressure Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4
Relief Piston, Stamped $15.50 Part FM Pressure FM Pressure Relief Piston, FM Pressure 0.0000 sec **0.6000 sec** $0.01 $0.00 4
Relief Piston, Material Relief Piston, Stamped Material

- - - Blank weight ,.015 lbs

- - **-** - - -

- - - Press Size 25 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (16 Di by

- - **-** - - - by 17.17 H)mm $41.20 Operation FM Pressure Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 4
Relief Piston,
Machined 

# Design Profit ®

# Page 33 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $41.20 Operation FM Pressure Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 4
Relief Piston,
Machined $41.20 Material Mod. FM Pressure Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Relief Piston,
Machined $41.20 Operation FM Pressure Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4
Relief Piston,
Machined $41.20 Operation FM Pressure Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 4
Relief Piston,
Machined

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - Basket Size 15.75x18.50x25.50

- - **-** - - - inches x 2 $41.20 Operation FM Pressure Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 4
Relief Piston,
Wa shed $41.20 Operation FM Pressure Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.06 4
Relief Piston,
Wa shed 

# $41.20 Operation FM Pressure Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 4
Relief Piston,
Wa shed $46.52 Operation FM Pressure Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4
Relief Piston,
Hardened $46.52 Material Mod. FM Pressure Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4
Relief Piston,
Hardened $46.52 Operation FM Pressure Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4
Relief Piston,
Hardened $55.17 Operation FM Pressure Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4

Relief Piston $55.17 Operation FM Pressure Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 4

Relief Piston $55.17 Operation FM Pressure Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4

Relief Piston $35.51 Part FM Solenoid FM Pressure Relief Spring FM Pressure 8.0000 sec **8.0000 sec** $0.07 $0.08 4 Housing Assy Relief Spring 

# Design Profit ®

# Page 34 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $55.17 P.-P. Part FM Solenoid FM Pressure Relief Spring Seat FM Pressure 12.0000 sec **12.0000 sec**

- $0.12 4 Housing Assy Relief Spring Seat $55.17 Tool FM Pressure Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Relief Spring Seat $46.52 P.-P. Part FM Pressure FM Pressure Relief Spring Seat, FM Pressure 3.0000 sec **3.0000 sec**

- $0.05 4 Relief Spring Seat Hardened Relief Spring Seat, Hardened $46.52 Tool FM Pressure First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 

# FM Pressure First Fixture 0.0000 sec **0.0000 sec** Relief Spring Seat, Hardened $41.20 P.-P. Part FM Pressure FM Pressure Relief Spring Seat, FM Pressure 3.0000 sec **3.0000 sec**

- $0.04 4 Relief Spring Wa shed Relief Spring Seat, Hardened Seat, W ashed $41.20 Tool FM Pressure Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Relief Spring DRY Seat, W ashed $41.20 P.-P. Part FM Pressure FM Pressure Relief Spring Seat, FM Pressure 3.0000 sec **3.0000 sec**

- $0.03 4 Relief Spring Machined Relief Spring Seat, W ashed Seat, Machined1 $41.20 Tool FM Pressure Grinding Machine 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Relief Spring Seat, Machined $15.50 P.-P. Part FM Pressure FM Pressure Relief Spring Seat, FM Pressure 3.0000 sec **3.0000 sec**

- $0.03 4 Relief Spring Stamped Relief Spring Seat, Machined Seat, Stamped



# Design Profit ®

Page 35 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $15.50 Tool FM Pressure Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Relief Spring Seat, Stamped $15.50 Part FM Pressure FM Pressure Relief Spring Seat, FM Pressure 0.0000 sec **0.6000 sec** $0.01 $0.00 4 Relief Spring Material Relief Spring Seat, Stamped Seat, Material

- - - Blank weight .015 lbs

- - **-** - - -

- - - Press Size 25 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (16 Di by

- - **-** - - - by 17.17 H)mm $41.20 Operation FM Pressure Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Relief Spring Seat, Machined $41.20 Operation FM Pressure Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Relief Spring Seat, Machined $41.20 Material Mod. FM Pressure Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Relief Spring Seat, Machined $41.20 Operation FM Pressure Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Relief Spring Seat, Machined 

# $41.20 Operation FM Pressure Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 4 Relief Spring Seat, Machined

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - Basket Size 15.75x18.50x25.50

- - **-** - - - inches x 2 $41.20 Operation FM Pressure Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Relief Spring Seat, W ashed $41.20 Operation FM Pressure Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.06 4 Relief Spring Seat, W ashed $41.20 Operation FM Pressure Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Relief Spring Seat, W ashed $46.52 Operation FM Pressure Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Relief Spring Seat, Hardened



# Design Profit ®

# Page 36 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $46.52 Material Mod. FM Pressure Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Relief Spring Seat, Hardened $46.52 Operation FM Pressure Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Relief Spring Seat, Hardened $55.17 Operation FM Pressure Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 Relief Spring Seat $55.17 Operation FM Pressure Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 4 Relief Spring Seat $55.17 Operation FM Pressure Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Relief Spring Seat $35.51 Part FM Solenoid FM Pressure Relief Clip FM Pressure 3.0000 sec **3.0000 sec** $0.01 $0.03 4 Housing Assy Relief Clip $35.51 Tool FM Solenoid Hand Tool 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Fastening FM Solenoid Push In Place 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Housing Assy

- - - Install Check Valve

- - **-** - - - $0.00 Subassembly FM Solenoid FM Check Valve FM Check Valve 3.0000 sec **3.0000 sec** $0.12 $0.03 8 Housing Assy

- - - Install Valve Actuation Piston

- - **-** - - - 

# Install Valve Actuation Piston $35.51 Subassembly FM Solenoid FM Valve Actuation Piston FM Valve 8.0000 sec **8.0000 sec**

- $0.08 8 Housing Assy Actuation Piston $35.51 Tool FM Valve First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 8

Actuation Piston

- - - Install Clip over Cap

- - **-** - - - $46.52 P.-P. Part FM Valve FM Valve Actuation Piston, Cap FM Valve 3.0000 sec **3.0000 sec**

- $0.03 8

Actuation Piston Actuation Piston, Cap $46.52 Tool FM Valve First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Cap $41.20 P.-P. Part FM Valve FM Valve Actuation Piston, Cap FM Valve 3.0000 sec **3.0000 sec**

- $0.04 8
Actuation Piston, Blank Machined Actuation Piston, Cap Cap Blank
Machined $41.20 Tool FM Valve EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Machine Cap Blank
Machined



# Design Profit ®

# Page 37 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

###### P.-P. Part FM Valve FM Valve Actuation Piston, Cap FM Valve 3.0000 sec **3.0000 sec**

- $0.03 8
Actuation Piston, Blank Actuation Piston, Cap Blank Cap Blank
Machined
###### Tool FM Valve Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Cap Blank
###### Part FM Valve FM Valve Actuation Piston, Cap FM Valve 0.0000 sec **0.0000 sec** $0.01 $0.00 8
Actuation Piston, Blank Material Actuation Piston, Cap Blank Cap Blank
Material
###### Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.10 8
Actuation Piston, Cap Blank

- - - Raw Material Req 0.02 lbs Actual

- - **-** - - - + %

- - - Box Size 11mm Dia x 14.5mm L

- - **-** - - -

- - - 3 hits based on rough - near net

- - **-** - - - shape
###### Material Mod. FM Valve Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 8
Actuation Piston, Cap Blank


# ###### Operation FM Valve Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 8
Actuation Piston, Cap Blank
###### Material Mod. FM Valve Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 8
Actuation Piston, Cap Blank
###### Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.06 8
Actuation Piston, Cap Blank $41.20 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston, Cap Blank
Machined $41.20 Operation FM Valve Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston, Cap Blank
Machined $41.20 Material Mod. FM Valve Cut Small Groove 0.5000 sec **0.5000 sec** $0.00 $0.01 8
Actuation Piston, Cap Blank
Machined 

# Design Profit ®

# Page 38 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $41.20 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Cap Blank
Machined $41.20 Material Mod. FM Valve Grind ID 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston, Cap Blank
Machined $41.20 Operation FM Valve Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Cap Blank
Machined $41.20 Operation FM Valve Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 8
Actuation Piston, Cap Blank
Machined $41.20 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Cap Blank
Machined $46.52 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 8
Actuation Piston, Cap 

# $46.52 Material Mod. FM Valve Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston, Cap $46.52 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston, Cap $35.51 Part FM Valve FM Valve Actuation Piston, Clip FM Valve 5.0000 sec **5.0000 sec** $0.02 $0.05 8

Actuation Piston Actuation Piston, Clip $35.51 Tool FM Valve Hand Tool 3.0000 sec **3.0000 sec** $0.00 $0.03 8

Actuation Piston $35.51 Fastening FM Valve Push In Place 2.0000 sec **2.0000 sec** $0.00 $0.02 8

Actuation Piston

- - - Press Spring Guide into Long Pin

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

# Page 39 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $55.17 P.-P. Part FM Valve FM Valve Actuation Piston, Long FM Valve 3.0000 sec **3.0000 sec**

- $0.03 8

Actuation Piston Pin Actuation Piston, Long Pin $55.17 Tool FM Valve Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Long Pin $10.75 P.-P. Part FM Valve FM Valve Actuation Piston, Long FM Valve 3.0000 sec **3.0000 sec**

- $0.05 8
Actuation Piston, Pin W ashed Actuation Piston, Long Pin Long Pin W ashed $10.75 Tool FM Valve Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, DRY Long Pin W ashed $41.20 P.-P. Part FM Valve FM Valve Actuation Piston, Long FM Valve 3.0000 sec **3.0000 sec**

- $0.01 8
Actuation Piston, Pin Ground Actuation Piston, Long Pin W ashed Long Pin Ground $41.20 Tool FM Valve Grinding Machine 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Long Pin Ground $46.52 P.-P. Part FM Valve FM Valve Actuation Piston, FM Valve 3.0000 sec **3.0000 sec**

- $0.03 8
Actuation Piston, Hardened Actuation Piston, 

# Long Pin Ground Hardened $46.52 Tool FM Valve First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston,
Hardened $41.20 P.-P. Part FM Valve FM Valve Actuation Piston, Long FM Valve 3.0000 sec **3.0000 sec**

- $0.04 8
Actuation Piston, Pin Blank Machined Actuation Piston,
Hardened Long Pin Blank
Machined $41.20 Tool FM Valve EC-300-ML Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Machine Long Pin Blank
Machined
###### P.-P. Part FM Valve FM Valve Actuation Piston, Long FM Valve 3.0000 sec **3.0000 sec**

- $0.03 8
Actuation Piston, Pin Blank Actuation Piston, Long Pin Blank Long Pin Blank
Machined
###### Tool FM Valve Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Long Pin Blank



# Design Profit ®

# Page 40 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

###### Part FM Valve FM Valve Actuation Piston, Long FM Valve 0.0000 sec **0.0000 sec** $0.02 $0.00 8
Actuation Piston, Pin Blank Material Actuation Piston, Long Pin Blank Long Pin Blank
Material
###### Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.10 8
Actuation Piston, Long Pin Blank

- - - Raw Material Req 0.03 lbs Actual

- - **-** - - - + %

- - - Box Size 8.6mm Dia x 25mm L

- - **-** - - -

- - - 2 hits based on rough - near net

- - **-** - - - shape
###### Material Mod. FM Valve Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 8
Actuation Piston, Long Pin Blank

- - - 2nd hit

- - **-** - - - ###### Operation FM Valve Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 8
Actuation Piston, Long Pin Blank
###### Material Mod. FM Valve Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 8
Actuation Piston, Long Pin Blank



# - - - 3rd hit

- - **-** - - - ###### Operation FM Valve Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 8
Actuation Piston, Long Pin Blank
###### Material Mod. FM Valve Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 8
Actuation Piston, Long Pin Blank
###### Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.06 8
Actuation Piston, Long Pin Blank $41.20 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston, Long Pin Blank
Machined $41.20 Operation FM Valve Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston, Long Pin Blank
Machined



# Design Profit ®

# Page 41 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $41.20 Material Mod. FM Valve Drill Oil Hole 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Long Pin Blank
Machined $41.20 Operation FM Valve Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Long Pin Blank
Machined $41.20 Operation FM Valve Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 8
Actuation Piston, Long Pin Blank
Machined $46.52 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 8
Actuation Piston,
Hardened $46.52 Material Mod. FM Valve Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston,
Hardened $46.52 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston,
Hardened $41.20 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston, 

# Long Pin Ground $41.20 Operation FM Valve Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston, Long Pin Ground $41.20 Material Mod. FM Valve Grind OD 0-1 Inch 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Long Pin Ground $41.20 Operation FM Valve Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Long Pin Ground $41.20 Operation FM Valve Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 8
Actuation Piston, Long Pin Ground

- - - Batch Type W asher

- - **-** - - -

- - - 5-10 min cycle time

- - **-** - - -

- - - Basket Size 15.75x18.50x25.50

- - **-** - - - inches x 2 $10.75 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 8
Actuation Piston, Long Pin W ashed 

# Design Profit ®

# Page 42 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $10.75 Operation FM Valve Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 8
Actuation Piston, Long Pin W ashed $10.75 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 8
Actuation Piston, Long Pin W ashed $55.17 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 8
Actuation Piston, Long Pin $55.17 Operation FM Valve Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 8
Actuation Piston, Long Pin $55.17 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston, Long Pin

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -



# Design Profit ®

Page 43 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $10.75 P.-P. Part FM Valve FM Valve Actuation Piston, FM Valve 6.0000 sec **6.0000 sec**

- $0.06 8

Actuation Piston Spring Guide Actuation Piston, Spring Guide $10.75 Tool FM Valve Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, DRY Spring Guide $15.50 P.-P. Part FM Valve FM Valve Actuation Piston, FM Valve 3.0000 sec **3.0000 sec**

- $0.01 8
Actuation Piston, Spring Guide Stamped Actuation Piston, Spring Guide Spring Guide Stamped $15.50 Tool FM Valve Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Spring Guide Stamped $15.50 Part FM Valve FM Valve Actuation Piston, FM Valve 0.0000 sec **0.6000 sec** $0.01 $0.00 8
Actuation Piston, Spring Guide Material Actuation Piston, Spring Guide Spring Guide Stamped Material

- - - Blank weight .001lbs

- - **-** - - -

- - - Press Size 25 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (6.5 Dia

- - **-** - - - by 3 H)mm 

# $10.75 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 8
Actuation Piston, Spring Guide $10.75 Operation FM Valve Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 8
Actuation Piston, Spring Guide $10.75 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 8
Actuation Piston, Spring Guide $35.51 Tool FM Valve Press 0.0000 sec **0.0000 sec** $0.00 $0.00 8

Actuation Piston $35.51 Fastening FM Valve Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 8

Actuation Piston

- - - Install Spring, Long Pin and Cap

- - **-** - - - into Housing $35.51 Part FM Valve FM Valve Actuation Piston, FM Valve 4.0000 sec **4.0000 sec** $0.01 $0.04 8

Actuation Piston Spring Actuation Piston, Spring



# Design Profit ®

# Page 44 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $10.75 P.-P. Part FM Valve FM Valve Actuation Piston, FM Valve 4.0000 sec **4.0000 sec**

- $0.04 8

Actuation Piston Housing Actuation Piston, Housing $10.75 Tool FM Valve Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, DRY Housing $41.20 P.-P. Part FM Valve FM Valve Actuation Piston, FM Valve 3.0000 sec **3.0000 sec**

- $0.01 8
Actuation Piston, Ground Actuation Piston, Housing Ground $41.20 Tool FM Valve Grinding Machine 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston,
Ground $46.52 P.-P. Part FM Valve FM Valve Actuation Piston, FM Valve 3.0000 sec **3.0000 sec**

- $0.03 8
Actuation Piston, Housing Heat Treated Actuation Piston,
Ground Housing Heat
Treated $46.52 Tool FM Valve First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Housing Heat
Treated $42.68 P.-P. Part FM Valve FM Valve Actuation Piston, FM Valve 3.0000 sec **3.0000 sec**

- $0.04 8
Actuation Piston, Housing Machined Actuation Piston, Housing Heat Housing Machined


# Treated $42.68 Tool FM Valve CNC TL-15 4 Axis Twin Spindle 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, Lathe - Auto Load Housing Machined

- - - Includes Bar Feeder

- - **-** - - - $42.68 Part FM Valve FM Valve Actuation Piston, FM Valve 0.0000 sec **0.0000 sec** $0.11 $0.00 8
Actuation Piston, Housing Material Actuation Piston, Housing Machined Housing Material

- - - Bar stock weight .18 lbs.

- - **-** - - -

- - - Box size of finished part

- - **-** - - - 17.8Dmm x 40.5Lmm $42.68 Operation FM Valve Bar Feeder Load & Clamp 3.0000 sec **3.0000 sec** $0.00 $0.04 8
Actuation Piston, Housing Machined

- - - ID Machining

- - **-** - - - $42.68 Material Mod. FM Valve Drill Hole 30 - 60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Housing Machined



# Design Profit ®

# Page 45 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Bore Hole 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Ream Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn Internal Groove 3.0000 sec **3.0000 sec** $0.00 $0.04 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Rough Turn ID 3.0000 sec **3.0000 sec** $0.00 $0.04 8



# Material Mod. FM Valve Rough Turn ID 3.0000 sec **3.0000 sec**

Actuation Piston, Housing Machined $42.68 Operation FM Valve CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Finish Turn ID 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Housing Machined

- - - OD Machining

- - **-** - - - $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn OD 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined 

# Design Profit ®

# Page 46 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn O-Ring Groove 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn O-Ring Groove 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8



# Material Mod. FM Valve Turn OD 1-30mm 1.0000 sec **1.0000 sec**

Actuation Piston, Housing Machined $42.68 Operation FM Valve CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Turn Threads 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Housing Machined

- - - Cut Flats

- - **-** - - - $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Machine W rench Flats 1.0000 sec **1.0000 sec** $0.00 $0.01 48
Actuation Piston, Housing Machined 

# Design Profit ®

# Page 47 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.68 Operation FM Valve CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 40
Actuation Piston, Housing Machined

- - - Cut Face Slot

- - **-** - - - $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Cut slot 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined

- - - Hole Drilling

- - **-** - - - $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 48
Actuation Piston, 

# Housing Machined $42.68 Operation FM Valve CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 40
Actuation Piston, Housing Machined $42.68 Material Mod. FM Valve Cut to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing Machined $42.68 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 8
Actuation Piston, Housing Machined $46.52 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 8
Actuation Piston, Housing Heat
Treated

# Design Profit ®

Page 48 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $46.52 Material Mod. FM Valve Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston, Housing Heat
Treated $46.52 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston, Housing Heat
Treated $41.20 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston,
Ground $41.20 Operation FM Valve Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston,
Ground $41.20 Material Mod. FM Valve Grind OD 0-1 Inch 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston,
Ground $41.20 Operation FM Valve Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston,
Ground $41.20 Operation FM Valve Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 8
Actuation Piston,
Ground 

# $10.75 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing $10.75 Operation FM Valve Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing $10.75 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 8
Actuation Piston, Housing

- - - Install Short Pin into Housing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $55.17 P.-P. Part FM Valve FM Valve Actuation Piston, Short FM Valve 3.0000 sec **3.0000 sec**

- $0.03 8

Actuation Piston Pin Actuation Piston,
Short Pin 

# Design Profit ®

# Page 49 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $55.17 Tool FM Valve Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston,
Short Pin $10.75 P.-P. Part FM Valve FM Valve Actuation Piston, Short FM Valve 3.0000 sec **3.0000 sec**

- $0.05 8
Actuation Piston, Pin W ashed Actuation Piston,
Short Pin Short Pin W ashed $10.75 Tool FM Valve Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston, DRY
Short Pin W ashed $41.20 P.-P. Part FM Valve FM Valve Actuation Piston, Short FM Valve 3.0000 sec **3.0000 sec**

- $0.01 8
Actuation Piston, Pin Blank Machine Actuation Piston,
Short Pin W ashed Short Pin Blank
Machine $41.20 Tool FM Valve Grinding Machine 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston,
Short Pin Blank
Machine $46.52 P.-P. Part FM Valve FM Valve Actuation Piston, Short FM Valve 3.0000 sec **3.0000 sec**

- $0.03 8
Actuation Piston, Pin Hardened Actuation Piston,
Short Pin Blank Short Pin
Machine Hardened1 $46.52 Tool FM Valve First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston,


# Short Pin
Hardened
###### P.-P. Part FM Valve FM Valve Actuation Piston, Short FM Valve 3.0000 sec **3.0000 sec**

- $0.04 8
Actuation Piston, Pin Blank Actuation Piston,
Short Pin Short Pin Blank
Hardened
###### Tool FM Valve Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 8
Actuation Piston,
Short Pin Blank
###### Part FM Valve FM Valve Actuation Piston, Short FM Valve 0.0000 sec **0.0000 sec** $0.01 $0.00 8
Actuation Piston, Pin Material Actuation Piston,
Short Pin Blank Short Pin Material
###### Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.10 8
Actuation Piston,
Short Pin Blank

- - - Raw Material Req 0.01 lbs Actual

- - **-** - - - + %

- - - Box Size 8.6mm Dia x 10.2mm L

- - **-** - - -

- - - 1 hit based on rough - near net

- - **-** - - - shape 

# Design Profit ®

# Page 50 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

###### Material Mod. FM Valve Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 8
Actuation Piston,
Short Pin Blank $46.52 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 8
Actuation Piston,
Short Pin
Hardened $46.52 Material Mod. FM Valve Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston,
Short Pin
Hardened $46.52 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston,
Short Pin
Hardened $46.52 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston,
Short Pin
Hardened $41.20 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston,
Short Pin Blank
Machine 

# $41.20 Operation FM Valve Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 8
Actuation Piston,
Short Pin Blank
Machine $41.20 Material Mod. FM Valve Grind OD 0-1 Inch 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Actuation Piston,
Short Pin Blank
Machine $41.20 Operation FM Valve Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 8
Actuation Piston,
Short Pin Blank
Machine $10.75 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 8
Actuation Piston,
Short Pin W ashed $10.75 Operation FM Valve Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 8
Actuation Piston,
Short Pin W ashed



# Design Profit ®

# Page 51 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $10.75 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 8
Actuation Piston,
Short Pin W ashed $55.17 Operation FM Valve Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 8
Actuation Piston,
Short Pin $55.17 Operation FM Valve Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 8
Actuation Piston,
Short Pin $55.17 Operation FM Valve Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 8
Actuation Piston,
Short Pin

- - - Install O-Rings

- - **-** - - - $35.51 Part FM Valve FM Valve Actuation Piston, FM Valve 6.0000 sec **6.0000 sec** $0.04 $0.06 8

Actuation Piston Yellow O-Ring Actuation Piston, Yellow O-Ring $35.51 Fastening FM Valve Push In Place 2.0000 sec **2.0000 sec** $0.00 $0.02 8

Actuation Piston $35.51 Part FM Valve FM Valve Actuation Piston, Black FM Valve 6.0000 sec **6.0000 sec** $0.04 $0.06 8

Actuation Piston O-Ring Actuation Piston, Black O-Ring $35.51 Fastening FM Valve Push In Place 2.0000 sec **2.0000 sec** $0.00 $0.02 8



# Fastening FM Valve Push In Place 2.0000 sec **2.0000 sec**

Actuation Piston $35.51 Tool FM Solenoid Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.04 1 Housing Assy $35.51 Fastening FM Solenoid Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.04 8 Housing Assy $35.51 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing Assy $35.51 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Install Solenoid

- - **-** - - - $35.51 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

# Page 52 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 53 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $25.00 Subassembly FM Solenoid FM Oil Control Solenoid Asm FM Oil Control 6.0000 sec **6.0000 sec**

- $0.06 4 Housing Assy Solenoid Asm $25.00 Tool FM Oil Control First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Solenoid Asm $35.51 Subassembly FM Oil Control FM Oil Control Solenoid FM Oil Control 3.0000 sec **3.0000 sec**

- $0.02 4

Solenoid Asm Solenoid1 $35.51 Tool FM Oil Control First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Solenoid $35.51 Subassembly FM Oil Control FM Solenoid Plunger Assy FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 4

Solenoid Plunger Assy $35.51 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 

# FM Solenoid First Fixture 0.0000 sec **0.0000 sec** Plunger Assy

- - - Press Plunger Stop into Plunger

- - **-** - - - Housing $55.17 P.-P. Part FM Solenoid FM Solenoid Plunger Housing FM Plunger 3.0000 sec **3.0000 sec**

- $0.03 4 Plunger Assy Housing $55.17 Tool FM Solenoid Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Housing $10.75 P.-P. Part FM Solenoid FM Solenoid Plunger Housing, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.05 4 Plunger Housing Wa shed Plunger Housing,
Wa shed $10.75 Tool FM Solenoid Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Housing, DRY
Wa shed $42.68 P.-P. Part FM Solenoid FM Solenoid Plunger Housing, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.01 4 Plunger Housing, Machined Plunger Housing,
Wa shed Machined $42.68 Tool FM Solenoid CNC TL-15 4 Axis Twin Spindle 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Housing, Lathe - Auto Load
Machined 

# Design Profit ®

Page 54 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.68 Part FM Solenoid FM Solenoid Plunger Housing, FM Solenoid 0.0000 sec **0.0000 sec** $0.15 $0.00 4 Plunger Housing, Material Plunger Housing,
Machined Material

- - - Includes Bar Feeder

- - **-** - - -

- - - Bar stock weight .20 lbs.

- - **-** - - -

- - - Box size of finished part 25Dmm

- - **-** - - - x 23.5Lmm $42.68 Operation FM Solenoid Bar Feeder Load & Clamp 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Plunger Housing,
Machined

- - - Machine ID

- - **-** - - - $42.68 Material Mod. FM Solenoid Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,


# Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined



# Design Profit ®

# Page 55 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.68 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4 Plunger Housing,
Machined

- - - Machine OD

- - **-** - - - $42.68 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined 

# $42.68 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined 

# Design Profit ®

# Page 56 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 4



# Material Mod. FM Solenoid Chamfer OD sml 1.0000 sec **1.0000 sec**

Plunger Housing,
Machined $42.68 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Cut Small Groove 0.5000 sec **0.5000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Cut Small Groove 0.5000 sec **0.5000 sec** $0.00 $0.01 4 Plunger Housing,
Machined

- - - Drill 2 Cross Holes for 4 Features

- - **-** - - - $42.68 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined 

# Design Profit ®

# Page 57 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.68 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined

- - - Clamp Part w/Twin Spindle

- - **-** - - - $42.68 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Cut to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4 Plunger Housing,
Machined $42.68 Material Mod. FM Solenoid Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Housing,
Machined 

# $42.68 Operation FM Solenoid Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 4 Plunger Housing,
Machined $42.68 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4 Plunger Housing,
Machined $10.75 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 4 Plunger Housing,
Wa shed $10.75 Operation FM Solenoid Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 4 Plunger Housing,
Wa shed $10.75 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Plunger Housing,
Wa shed $55.17 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 Plunger Housing $55.17 Operation FM Solenoid Electroplate Process 0.9078 sec **1.8156 sec** $0.00 $0.03 4 Plunger Housing $55.17 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Housing 

# Design Profit ®

# Page 58 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 59 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $55.17 P.-P. Part FM Solenoid FM Solenoid Plunger Stop FM Plunger Stop 3.0000 sec **3.0000 sec**

- $0.03 4 Plunger Assy $55.17 Tool FM Solenoid Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Stop $46.52 P.-P. Part FM Solenoid FM Solenoid Plunger Stop, FM Solenoid 4.0000 sec **4.0000 sec**

- $0.06 4 Plunger Stop Hardened Plunger Stop,
Hardened $46.52 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Stop,
Hardened $20.90 P.-P. Part FM Solenoid FM Solenoid Plunger Stop, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.04 4 Plunger Stop, Machined Plunger Stop,
Hardened Machined 

# Design Profit ®

Page 60 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Tool FM Solenoid CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Stop, bar
Machined
###### P.-P. Part FM Solenoid FM Solenoid Plunger Stop, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.02 4 Plunger Stop, Headed Plunger Stop,
Machined Headed
###### Tool FM Solenoid Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Stop,
Headed
###### Part FM Solenoid FM Solenoid Plunger Stop, FM Solenoid 0.0000 sec **0.0000 sec** $0.01 $0.00 4 Plunger Stop, Material Plunger Stop,
Headed Material

- - - Bar stock weight .005 lbs.

- - **-** - - -

- - - Box size of finished part 10Dmm

- - **-** - - - x 3Lmm

- - - 2 hits based on rough - near net

- - **-** - - - shape
###### Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4 Plunger Stop,
Headed
###### Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 4 Plunger Stop,


# Headed
###### Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4 Plunger Stop,
Headed
###### Operation FM Solenoid Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.02 4 Plunger Stop,
Headed $20.90 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Stop,
Machined $20.90 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Stop,
Machined

- - - Machine ID

- - **-** - - - $20.90 Material Mod. FM Solenoid Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Stop,
Machined $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Stop,
Machined 

# Design Profit ®

# Page 61 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Stop,
Machined $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Stop,
Machined $20.90 Material Mod. FM Solenoid Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Stop,
Machined $20.90 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Stop,
Machined $20.90 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Plunger Stop,
Machined $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Stop,
Machined $46.52 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Plunger Stop,
Hardened $46.52 Material Mod. FM Solenoid Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4



# Material Mod. FM Solenoid Induction Harden 2.0000 sec **2.0000 sec**

Plunger Stop,
Hardened $46.52 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Stop,
Hardened $55.17 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 Plunger Stop $55.17 Operation FM Solenoid Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 4 Plunger Stop $55.17 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Stop $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Plunger Assy $35.51 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Plunger Assy

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

# Page 62 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Install Plunger Pin Assy into Sol.

- - **-** - - - Plunger Assy $35.51 Subassembly FM Solenoid FM Plunger Sub Assy FM Plunger Sub 3.0000 sec **3.0000 sec**

- $0.03 4 Plunger Assy Assy $35.51 Tool FM Plunger Sub First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Assy $20.81 P.-P. Part FM Plunger Sub FM Solenoid Plunger Frame FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 4 Assy Plunger Frame $20.81 Tool FM Solenoid Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Frame DRY $42.18 P.-P. Part FM Solenoid FM Solenoid Plunger Frame, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.02 4 Plunger Frame Stamped Plunger Frame, Stamped 

# $42.18 Tool FM Solenoid Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Frame, Stamped $42.18 Part FM Solenoid FM Solenoid Plunger Frame, FM Solenoid 0.0000 sec **0.6000 sec** $0.00 $0.01 4 Plunger Frame, Material Plunger Frame, Stamped Material

- - - Blank weight .005 lbs

- - **-** - - -

- - - Press Size 25 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (12.1D

- - **-** - - - by 22 L)mm $20.81 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Frame $20.81 Operation FM Solenoid Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Frame $20.81 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Plunger Frame $16.39 P.-P. Part FM Plunger Sub FM Solenoid Plunger Frame FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 4 Assy Piston Stop Plunger Frame Piston Stop 

# Design Profit ®

Page 63 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $16.39 Tool FM Solenoid Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Frame ton Piston Stop $16.39 Part FM Solenoid FM Solenoid Plunger Frame FM Solenoid 0.0000 sec **0.7030 sec** $0.02 $0.00 4 Plunger Frame Piston Stop, Material Plunger Frame Piston Stop Piston Stop,
Material

- - - Raw Material Req 0.001 lbs from

- - **-** - - - Cost Sheet

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 11.5mm D x 4.1mm H

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $35.51 Subassembly FM Plunger Sub FM Solenoid Plunger Piston Assy FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 4 Assy Plunger Piston Assy $35.51 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Assy 

# $55.17 P.-P. Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 4 Plunger Piston Plunger Piston Assy Body $55.17 Tool FM Solenoid Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Body $46.52 P.-P. Part FM Solenoid FM Solenoid Plunger Piston FM Solenoid 3.0000 sec **3.0000 sec**

- $0.05 4 Plunger Piston Body, Hardened Plunger Piston Body Body, Hardened $46.52 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Body, Hardened $20.90 P.-P. Part FM Solenoid FM Solenoid Plunger Piston FM Solenoid 3.0000 sec **3.0000 sec**

- $0.04 4 Plunger Piston Body, Machined Plunger Piston Body, Hardened Body, Machined $20.90 Tool FM Solenoid CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston bar Body, Machined



# Design Profit ®

Page 64 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

###### P.-P. Part FM Solenoid FM Solenoid Plunger Piston FM Solenoid 3.0000 sec **3.0000 sec**

- $0.02 4 Plunger Piston Body, Headed Plunger Piston Body, Machined Body, Headed
###### Tool FM Solenoid Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Body, Headed
###### Part FM Solenoid FM Solenoid Plunger Piston FM Solenoid 0.0000 sec **0.0000 sec** $0.01 $0.00 4 Plunger Piston Body, Material Plunger Piston Body, Headed Body, Material

- - - Raw Material Req 0.02 lbs Actual

- - **-** - - - + %

- - - Box Size 12mm Dia x 9.5mm L

- - **-** - - -

- - - 2 hits based on rough - near net

- - **-** - - - shape
###### Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4 Plunger Piston Body, Headed

- - - If 2nd hit required

- - **-** - - - ###### Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.10 4 Plunger Piston Body, Headed
###### Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4



# Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec**

Plunger Piston Body, Headed
###### Operation FM Solenoid Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.02 4 Plunger Piston Body, Headed $20.90 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Piston Body, Machined $20.90 Material Mod. FM Solenoid Turn ID 0-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body, Machined $20.90 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Plunger Piston Body, Machined $46.52 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Plunger Piston Body, Hardened $46.52 Material Mod. FM Solenoid Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Piston Body, Hardened 

# Design Profit ®

# Page 65 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $46.52 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Piston Body, Hardened $55.17 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 Plunger Piston Body $55.17 Operation FM Solenoid Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 4 Plunger Piston Body $55.17 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Piston Body

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - ###### P.-P. Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 4 Plunger Piston Shaft Plunger Piston Assy Body Shaft
###### Tool FM Solenoid Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston 

# Body Shaft
###### Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 0.0000 sec **0.0000 sec** $0.01 $0.00 4 Plunger Piston Shaft, Material Plunger Piston Body Shaft Body Shaft,
Material

- - - Raw Material Req 0.005 lbs

- - **-** - - - Actual + %

- - - Box Size 3.5mm D x 28.2mm L

- - **-** - - -

- - - 1 hit based on rough - near net

- - **-** - - - shape
###### Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.03 4 Plunger Piston Body Shaft $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Plunger Piston Assy



# Design Profit ®

# Page 66 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $35.51 Part FM Plunger Sub FM Solenoid Plunger Piston FM Solenoid 5.0000 sec **5.0000 sec** $0.01 $0.05 4 Assy Spring Plunger Piston Spring

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $35.51 Subassembly FM Plunger Sub FM Solenoid Plunger Piston Body FM Solenoid 5.0000 sec **5.0000 sec**

- $0.05 4 Assy Assy Plunger Piston Body Assy $35.51 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Body Assy $20.90 P.-P. Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 4



# P.-P. Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 3.0000 sec **3.0000 sec**

Plunger Piston Assy, Body Plunger Piston Body Assy Body Assy, Body $20.90 Tool FM Solenoid Grinding Machine 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Body Assy, Body $46.52 P.-P. Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 3.0000 sec **3.0000 sec**

- $0.02 4 Plunger Piston Assy, Body Hardene Plunger Piston Body Assy, Body Body Assy, Body
Hardene $46.52 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Body Assy, Body
Hardene $20.90 P.-P. Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 3.0000 sec **3.0000 sec**

- $0.04 4 Plunger Piston Assy, Body Machine Plunger Piston Body Assy, Body Body Assy, Body
Hardene Machine



# Design Profit ®

Page 67 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Tool FM Solenoid CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston bar Body Assy, Body
Machine $20.90 Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 0.0000 sec **0.0000 sec** $0.04 $0.00 4 Plunger Piston Assy, Body Materia Plunger Piston Body Assy, Body Body Assy, Body
Machine Materia

- - - Includes Bar Feeder

- - **-** - - -

- - - Bar stock weight .06 lbs.

- - **-** - - -

- - - Box size of finished part

- - **-** - - - 13.5Dmm x 21Lmm $20.90 Operation FM Solenoid Bar Feeder Load & Clamp 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Piston Body Assy, Body
Machine

- - - Machine ID

- - **-** - - - $20.90 Material Mod. FM Solenoid Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4



# Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec**

Plunger Piston Body Assy, Body
Machine $20.90 Material Mod. FM Solenoid Bore Hole & Chamfer 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Body
Machine $20.90 Material Mod. FM Solenoid Cut Small Groove 0.5000 sec **0.5000 sec** $0.00 $0.00 24 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 20 Plunger Piston Body Assy, Body
Machine

# Design Profit ®

Page 68 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Body
Machine

- - - Machine OD

- - **-** - - - $20.90 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston 

# Body Assy, Body
Machine $20.90 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Material Mod. FM Solenoid Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine



# Design Profit ®

# Page 69 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Body
Machine $20.90 Material Mod. FM Solenoid Cut to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.00 4 Plunger Piston Body Assy, Body
Machine $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Body


# Machine $46.52 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Plunger Piston Body Assy, Body
Hardene $46.52 Material Mod. FM Solenoid Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Body
Hardene $46.52 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Body
Hardene $20.90 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Piston Body Assy, Body $20.90 Material Mod. FM Solenoid Grind OD 0-1 Inch 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body



# Design Profit ®

# Page 70 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body $20.90 Material Mod. FM Solenoid Grind to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Body $20.90 Material Mod. FM Solenoid Grind Chamfer 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Body $20.90 Operation FM Solenoid Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.00 4 Plunger Piston Body Assy, Body

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $46.52 P.-P. Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 4 Plunger Piston Assy, Insert Plunger Piston Body Assy Body Assy, Insert $46.52 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Body Assy, Insert $28.18 P.-P. Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 3.0000 sec **3.0000 sec**

- $0.04 4 Plunger Piston Assy, Insert Machi Plunger Piston Body Assy, Insert Body Assy, Insert
Machi $28.18 Tool FM Solenoid CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Lathe - Auto Load Body Assy, Insert
Machi 

# Design Profit ®

Page 71 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $28.18 Part FM Solenoid FM Solenoid Plunger Piston Body FM Solenoid 0.0000 sec **0.0000 sec** $0.01 $0.00 4 Plunger Piston Assy, Insert Mater Plunger Piston Body Assy, Insert Body Assy, Insert
Machi Mater

- - - Includes Bar Feeder

- - **-** - - -

- - - Bar stock weight .005 lbs.

- - **-** - - -

- - - Box size of finished part 6Dmm x

- - **-** - - - 6Lmm $28.18 Operation FM Solenoid Bar Feeder Load & Clamp 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Piston Body Assy, Insert
Machi

- - - Machine ID

- - **-** - - - $28.18 Material Mod. FM Solenoid Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Insert
Machi $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Piston Body Assy, Insert
Machi $28.18 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4



# Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec**

Plunger Piston Body Assy, Insert
Machi $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Piston Body Assy, Insert
Machi

- - - Machine OD

- - **-** - - - $28.18 Material Mod. FM Solenoid Machine Flat 1.0000 sec **1.0000 sec** $0.00 $0.01 16 Plunger Piston Body Assy, Insert
Machi $28.18 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 12 Plunger Piston Body Assy, Insert
Machi $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Piston Body Assy, Insert
Machi



# Design Profit ®

# Page 72 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Engage Twin Spindle

- - **-** - - - $28.18 Material Mod. FM Solenoid Cut to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Insert
Machi $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Piston Body Assy, Insert
Machi $28.18 Material Mod. FM Solenoid Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Piston Body Assy, Insert
Machi $28.18 Operation FM Solenoid Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.00 4 Plunger Piston Body Assy, Insert
Machi $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Piston Body Assy, Insert
Machi $46.52 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Plunger Piston 

# Body Assy, Insert $46.52 Material Mod. FM Solenoid Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Insert $46.52 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy, Insert $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Piston Body Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Plunger Piston Body Assy $35.51 Operation FM Plunger Sub Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Assy $35.51 Tool FM Plunger Sub Press 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Assy $35.51 Fastening FM Plunger Sub Crimp Frame 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Assy



# Design Profit ®

# Page 73 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $35.51 Operation FM Plunger Sub Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Assy $35.51 Tool FM Plunger Sub Laser W elder 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Assy $35.51 Operation FM Plunger Sub Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Assy $35.51 Fastening FM Plunger Sub Laser W eld 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Assy $35.51 Operation FM Plunger Sub Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Assy

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 74 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $35.51 Subassembly FM Solenoid FM Solenoid Plunger Pin Assy FM Solenoid 5.0000 sec **5.0000 sec**

- $0.05 4 Plunger Assy Plunger Pin Assy $35.51 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Pin Assy

- - - Assemble Plunger Pin Assy

- - **-** - - - $55.17 P.-P. Part FM Solenoid FM Solenoid Plunger Pin FM Plunger Pin 3.0000 sec **3.0000 sec**

- $0.03 4 Plunger Pin Assy $55.17 Tool FM Solenoid Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 

# FM Solenoid Plating Equipment 0.0000 sec **0.0000 sec** Plunger Pin $46.52 P.-P. Part FM Solenoid FM Solenoid Plunger Pin, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.05 4 Plunger Pin Hardened Plunger Pin,
Hardened $46.52 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Pin,
Hardened $20.90 P.-P. Part FM Solenoid FM Solenoid Plunger Pin, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.04 4 Plunger Pin, Machined Plunger Pin,
Hardened Machined $20.90 Tool FM Solenoid CNC Turning 2 Axis SL-10, 1.75" 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Pin, bar
Machined $83.31 P.-P. Part FM Solenoid FM Solenoid Plunger Pin, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.02 4 Plunger Pin, Headed Plunger Pin,
Machined Headed $83.31 Tool FM Solenoid Forging Press 500 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Pin,
Headed 

# Design Profit ®

Page 75 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $83.31 Part FM Solenoid FM Solenoid Plunger Pin, FM Solenoid 0.0000 sec **0.0000 sec** $0.01 $0.00 4 Plunger Pin, Material Plunger Pin,
Headed Material

- - - Bar stock weight .01 lbs.

- - **-** - - -

- - - Box size of finished part 7Dmm x

- - **-** - - - 10Lmm

- - - 2 hits based on rough - near net

- - **-** - - - shape $83.31 Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.02 4 Plunger Pin,
Headed $83.31 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.07 4 Plunger Pin,
Headed $83.31 Material Mod. FM Solenoid Forge 500T 0.8500 sec **0.8500 sec** $0.00 $0.02 4 Plunger Pin,
Headed $83.31 Operation FM Solenoid Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 4 Plunger Pin,
Headed $20.90 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Pin,


# Machined $20.90 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Pin,
Machined $20.90 Material Mod. FM Solenoid Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin,
Machined $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Pin,
Machined $20.90 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin,
Machined $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Pin,
Machined $20.90 Material Mod. FM Solenoid Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin,
Machined



# Design Profit ®

# Page 76 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Pin,
Machined $20.90 Material Mod. FM Solenoid Chamfer Bolt Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin,
Machined $20.90 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.03 4 Plunger Pin,
Machined $20.90 Material Mod. FM Solenoid Chamfer Bolt Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin,
Machined $20.90 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin,
Machined $20.90 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Plunger Pin,
Machined $46.52 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Plunger Pin,
Hardened $46.52 Material Mod. FM Solenoid Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4



# Material Mod. FM Solenoid Induction Harden 2.0000 sec **2.0000 sec**

Plunger Pin,
Hardened $46.52 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Pin,
Hardened $55.17 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 Plunger Pin $55.17 Operation FM Solenoid Electroplate Process 0.1816 sec **1.8156 sec** $0.00 $0.03 4 Plunger Pin $55.17 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Pin

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 77 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $55.17 P.-P. Part FM Solenoid FM Solenoid Plunger Pin Spacer FM Plunger Pin 5.0000 sec **5.0000 sec**

- $0.05 4 Plunger Pin Assy Spacer $55.17 Tool FM Solenoid Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Pin Spacer $46.52 P.-P. Part FM Solenoid FM Solenoid Plunger Pin Spacer, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.05 4 Plunger Pin Hardened Plunger Pin Spacer Spacer, Hardened $46.52 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Pin Spacer, Hardened $28.18 P.-P. Part FM Solenoid FM Solenoid Plunger Pin Spacer, FM Solenoid 4.0000 sec **4.0000 sec**

- $0.05 4 Plunger Pin Machined Plunger Pin 

# Spacer, Hardened Spacer, Machined $28.18 Tool FM Solenoid CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Pin Lathe - Auto Load Spacer, Machined $28.18 Part FM Solenoid FM Solenoid Plunger Pin Spacer, FM Solenoid 0.0000 sec **0.0000 sec** $0.01 $0.00 4 Plunger Pin Material Plunger Pin Spacer, Machined Spacer, Material

- - - Includes Bar Feeder

- - **-** - - -

- - - Bar stock weight .005 lbs.

- - **-** - - -

- - - Box size of finished part 10Dmm

- - **-** - - - x 2Lmm $28.18 Operation FM Solenoid Feed Bar Stock 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Plunger Pin Spacer, Machined $28.18 Material Mod. FM Solenoid Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin Spacer, Machined $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Pin Spacer, Machined 

# Design Profit ®

Page 78 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $28.18 Material Mod. FM Solenoid Bore Hole & Chamfer 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Plunger Pin Spacer, Machined $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Pin Spacer, Machined $28.18 Material Mod. FM Solenoid Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin Spacer, Machined $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Pin Spacer, Machined

- - - Engage Twin Spindle

- - **-** - - - $28.18 Material Mod. FM Solenoid Cut to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin Spacer, Machined $28.18 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Plunger Pin Spacer, Machined $28.18 Material Mod. FM Solenoid Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Plunger Pin Spacer, Machined 

# $28.18 Operation FM Solenoid Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.00 4 Plunger Pin Spacer, Machined $46.52 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Plunger Pin Spacer, Hardened $46.52 Material Mod. FM Solenoid Induction Harden 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Pin Spacer, Hardened $46.52 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Pin Spacer, Hardened $55.17 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 Plunger Pin Spacer $55.17 Operation FM Solenoid Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 4 Plunger Pin Spacer $55.17 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Plunger Pin Spacer 

# Design Profit ®

# Page 79 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $43.52 P.-P. Part FM Solenoid FM Solenoid Plunger Pin Seal FM Plunger Pin 7.0000 sec **7.0000 sec**

- $0.07 4 Plunger Pin Assy Seal $43.52 Tool FM Solenoid Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Pin Seal ton $43.52 Part FM Solenoid FM Solenoid Plunger Pin Seal, FM Solenoid 0.0000 sec **0.6580 sec** $0.01 $0.01 4 Plunger Pin Seal Material Plunger Pin Seal,
Material

- - - Raw Material Req 0.0001 lbs

- - **-** - - - from Cost Sheet

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 8mm L x 8mm W x
- - **-** - - - 1mm H $35.51 Part FM Solenoid FM Solenoid Plunger Spring, FM Plunger 4.0000 sec **4.0000 sec** $0.01 $0.04 4 Plunger Assy Large Spring, Large $35.51 Part FM Solenoid FM Solenoid Plunger Spring, FM Plunger 4.0000 sec **4.0000 sec** $0.01 $0.04 4 Plunger Assy Small Spring, Small



# - - - Press Sol. Plunger Assy into

- - **-** - - - Plunger Housing $35.51 Multitouch FM Solenoid Load Housing Assy into Press Load Housing 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Plunger Assy Assy into Press $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Assy $35.51 Fastening FM Solenoid Swedge Together 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Plunger Assy $35.51 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Plunger Assy

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 80 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $10.75 P.-P. Part FM Solenoid FM Solenoid Plunger Nose Piece FM Plunger Nose 3.0000 sec **3.0000 sec**

- $0.03 4 Plunger Assy Piece $10.75 Tool FM Solenoid Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Nose DRY
Piece $15.50 P.-P. Part FM Solenoid FM Solenoid Plunger Nose Piece, FM Solenoid 2.0000 sec **2.0000 sec**

- $0.01 4 Plunger Nose Stamped Plunger Nose
Piece Piece, Stamped $15.50 Tool FM Solenoid Stamping Press 0-60 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Nose 

# Piece, Stamped $15.50 Part FM Solenoid FM Solenoid Plunger Nose Piece, FM Solenoid 0.0000 sec **0.6000 sec** $0.01 $0.00 4 Plunger Nose Material Plunger Nose Piece, Stamped Piece, Material

- - - Blank weight .003 lbs

- - **-** - - -

- - - Press Size 25 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (9.05

- - **-** - - - Dia. by 3.72 H)mm $10.75 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 4 Plunger Nose
Piece $10.75 Operation FM Solenoid Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.01 4 Plunger Nose
Piece $10.75 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Plunger Nose
Piece $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Plunger Assy 

# Design Profit ®

Page 81 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Plunger Assy $55.17 P.-P. Part FM Oil Control FM Solenoid Shell FM Solenoid Shell 3.0000 sec **3.0000 sec**

- $0.03 4

Solenoid $55.17 Tool FM Solenoid Shell Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 $42.68 P.-P. Part FM Solenoid Shell FM Solenoid Shell Machined FM Solenoid Shell 3.0000 sec **3.0000 sec**

- $0.05 4

Machined $42.68 Tool FM Solenoid Shell CNC TL-15 4 Axis Twin Spindle 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Machined Lathe - Auto Load $42.68 Part FM Solenoid Shell FM Solenoid Shell Material FM Solenoid Shell 0.0000 sec **0.0000 sec** $0.09 $0.00 4

Machined Material

- - - Includes Bar Feeder

- - **-** - - -

- - - Bar stock weight .15 lbs.

- - **-** - - -

- - - Box size of finished part 29Dmm

- - **-** - - - x 26Lmm $42.68 Operation FM Solenoid Shell Bar Feeder Load & Clamp 3.0000 sec **3.0000 sec** $0.00 $0.04 4

Machined $42.68 Operation FM Solenoid Shell Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4

Machined

- - - Machine ID

- - **-** - - - $42.68 Material Mod. FM Solenoid Shell Turn I/D 30-60 mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4



# Machined $42.68 Operation FM Solenoid Shell CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Material Mod. FM Solenoid Shell Turn I/D 30-60 mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Material Mod. FM Solenoid Shell Turn I/D 30-60 mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4

Machined $42.68 Material Mod. FM Solenoid Shell Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Material Mod. FM Solenoid Shell Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined



# Design Profit ®

# Page 82 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.68 Material Mod. FM Solenoid Shell Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4

Machined $42.68 Material Mod. FM Solenoid Shell Cut to Length 2.0000 sec **2.0000 sec** $0.00 $0.02 4

Machined

- - - Clamp Part with Twin Spindle

- - **-** - - - During Tool Change $42.68 Operation FM Solenoid Shell Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4

Machined $42.68 Material Mod. FM Solenoid Shell Chamfer ID 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Material Mod. FM Solenoid Shell Chamfer OD sml 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.01 4

Machined $42.68 Operation FM Solenoid Shell Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.06 4

Machined 

# $55.17 Operation FM Solenoid Shell Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 $55.17 Operation FM Solenoid Shell Electroplate Process 0.3026 sec **1.8156 sec** $0.00 $0.03 4 $55.17 Operation FM Solenoid Shell Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 $35.51 Tool FM Oil Control Press 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Solenoid

- - - ID/OD Staking Operation

- - **-** - - - $35.51 Fastening FM Oil Control Gross Deform 5.0000 sec **5.0000 sec** $0.00 $0.05 4

Solenoid $35.51 Operation FM Oil Control CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 28

Solenoid

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -



# Design Profit ®

# Page 83 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $16.39 Subassembly FM Oil Control FM Electrical Assembly FM Electrical 3.0000 sec **3.0000 sec**

- $0.03 4

Solenoid Assembly $16.39 Tool FM Electrical Injection Molding Machine 55-150 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Assembly ton $42.90 Subassembly FM Electrical FM Bobbin Assembly FM Bobbin 3.0000 sec **3.0000 sec**

- $0.01 4 Assembly Assembly $42.90 Tool FM Bobbin First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Assembly $0.00 P.-P. Part FM Bobbin FM Bobbin FM Bobbin 3.0000 sec **3.0000 sec** $0.10 $0.04 4 Assembly $42.90 Part FM Bobbin FM Bobbin W ire FM Bobbin W ire 3.0000 sec **3.0000 sec** $0.12 $0.04 4 Assembly $42.90 Operation FM Bobbin Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 4 Assembly $42.90 Tool FM Bobbin Wi re W inding Machine 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Assembly $42.90 Operation FM Bobbin Wi nd Bobbin 15.0000 sec **15.0000 sec** $0.00 $0.18 4 Assembly $42.90 Operation FM Bobbin CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4



# Operation FM Bobbin 1.0000 sec **1.0000 sec**

Assembly $42.90 Operation FM Bobbin Strip W ire Insulation 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Assembly $42.90 Operation FM Bobbin CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Assembly $83.31 P.-P. Part FM Bobbin FM Bobbin Terminals FM Bobbin 3.0000 sec **3.0000 sec** $0.03 $0.04 8 Assembly Terminals $42.90 Fastening FM Bobbin Crimp tabs 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Assembly $42.90 Operation FM Bobbin CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Assembly $42.90 Operation FM Bobbin Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Assembly $16.39 Operation FM Electrical Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 4 Assembly

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 84 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - $55.17 P.-P. Part FM Electrical FM Bobbin Spacer FM Bobbin Spacer 3.0000 sec **3.0000 sec**

- $0.01 4 Assembly $55.17 Tool FM Bobbin Spacer Plating Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 $55.17 P.-P. Part FM Bobbin Spacer FM Bobbin Spacer, Peened FM Bobbin 3.0000 sec **3.0000 sec**

- $0.05 4 Spacer, Peened $55.17 Tool FM Bobbin Deburing Equipment 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Spacer, Peened $28.18 P.-P. Part FM Bobbin FM Bobbin Spacer, Machined FM Bobbin 3.0000 sec **3.0000 sec**

- $0.05 4 Spacer, Peened Spacer, Machined $28.18 Tool FM Bobbin CNC TL-15 2 Axis Twin Spindle 0.0000 sec **0.0000 sec** $0.00 $0.00 4 Spacer, Machined Lathe - Auto Load $28.18 Part FM Bobbin FM Bobbin Spacer, Material FM Bobbin 0.0000 sec **0.0000 sec** $0.03 $0.00 4 

# FM Bobbin FM Bobbin Spacer, Material FM Bobbin 0.0000 sec **0.0000 sec** Spacer, Machined Spacer, Material

- - - Includes Bar Feeder

- - **-** - - -

- - - Bar stock weight .07 lbs.

- - **-** - - -

- - - Box size of finished part 25Dmm

- - **-** - - - x 8.5Lmm $28.18 Operation FM Bobbin Feed Bar Stock 3.0000 sec **3.0000 sec** $0.00 $0.02 4 Spacer, Machined

- - - Machine ID

- - **-** - - - $28.18 Material Mod. FM Bobbin Drill Hole 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Spacer, Machined $28.18 Operation FM Bobbin Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Spacer, Machined $28.18 Material Mod. FM Bobbin Bore Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Spacer, Machined $28.18 Operation FM Bobbin Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Spacer, Machined

- - - Machine OD

- - **-** - - -



# Design Profit ®

Page 85 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $28.18 Material Mod. FM Bobbin Turn OD 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Spacer, Machined $28.18 Operation FM Bobbin CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Spacer, Machined $28.18 Material Mod. FM Bobbin Turn OD 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Spacer, Machined $28.18 Operation FM Bobbin CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Spacer, Machined $28.18 Material Mod. FM Bobbin Turn OD 30-60mm 2.0000 sec **2.0000 sec** $0.00 $0.02 4 Spacer, Machined $28.18 Operation FM Bobbin Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Spacer, Machined $28.18 Material Mod. FM Bobbin Machine Notch 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Spacer, Machined $28.18 Operation FM Bobbin Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Spacer, Machined

- - - Drill Blind Holes

- - **-** - - - $28.18 Material Mod. FM Bobbin Bore Small Pocket 0.5000 sec **0.5000 sec** $0.00 $0.00 12 Spacer, Machined $28.18 Operation FM Bobbin CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Spacer, Machined $28.18 Operation FM Bobbin Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4



# Operation FM Bobbin Auto Tool Change 5.0000 sec **5.0000 sec**

Spacer, Machined

- - - Engage Twin Spindle

- - **-** - - - $28.18 Material Mod. FM Bobbin Cut to Length 1.0000 sec **1.0000 sec** $0.00 $0.01 4 Spacer, Machined $28.18 Operation FM Bobbin Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.04 4 Spacer, Machined

- - - Drill Blind Holes

- - **-** - - - $28.18 Material Mod. FM Bobbin Bore Small Pocket 0.5000 sec **0.5000 sec** $0.00 $0.00 12 Spacer, Machined $28.18 Operation FM Bobbin CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8 Spacer, Machined $28.18 Operation FM Bobbin Auto Eject Part 0.5000 sec **0.5000 sec** $0.00 $0.00 4 Spacer, Machined $55.17 Operation FM Bobbin Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 Spacer, Peened $55.17 Tool FM Bobbin Sand Blast Equipment 4.0000 sec **4.0000 sec** $0.00 $0.06 4 Spacer, Peened $55.17 Material Mod. FM Bobbin Sand/Bead Blast 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Spacer, Peened 

# Design Profit ®

# Page 86 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $55.17 Operation FM Bobbin Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 Spacer, Peened $55.17 Operation FM Bobbin Spacer Load Part 3.0000 sec **3.0000 sec** $0.00 $0.05 4 $55.17 Operation FM Bobbin Spacer Electroplate Process 0.6052 sec **1.8156 sec** $0.00 $0.03 4 $55.17 Operation FM Bobbin Spacer Remove Part 2.0000 sec **2.0000 sec** $0.00 $0.03 4 $16.39 Operation FM Electrical Load Part 3.0000 sec **3.0000 sec** $0.00 $0.01 4 Assembly $16.39 Part FM Electrical FM Electrical Assembly, Mold FM Electrical 0.0000 sec **1.0550 sec** $0.05 $0.00 4 Assembly Material Assembly, Mold
Material

- - - Raw Material Req 0.030 lbs from

- - **-** - - - Cost Sheet

- - - 10 Cavity Mold

- - **-** - - -

- - - Box Size 54mm L x 25mm W x
- - **-** - - - 30mm H $16.39 Operation FM Electrical Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 4 Assembly $35.51 Tool FM Oil Control Press 0.0000 sec **0.0000 sec** $0.00 $0.00 4

Solenoid $35.51 Fastening FM Oil Control Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 4

Solenoid

- - - Elect Test

- - **-** - - - 

# Elect Test

- - - Load/Unload Included

- - **-** - - - $25.00 Operation FM Oil Control Solenoid Flow Test 12.0000 sec **12.0000 sec** $0.00 $0.08 4

Solenoid Asm

- - - Etch or Print Label

- - **-** - - - $25.00 Part FM Oil Control FM Label, Solenoid FM Label, 6.0000 sec **6.0000 sec** $0.05 $0.04 4

Solenoid Asm Solenoid $25.00 Fastening FM Oil Control Apply Label 3.0000 sec **3.0000 sec** $0.00 $0.02 4

Solenoid Asm $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Housing Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 4 Housing Assy $35.51 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1 Housing Assy $35.51 Operation FM Solenoid Part Manipulation 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy

- - - Install Oil Temp Sensor

- - **-** - - -



# Design Profit ®

Page 87 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $83.31 Subassembly FM Solenoid FM Oil Temp Sensor FM Oil Temp 7.0000 sec **7.0000 sec** $2.49 $0.07 1 Housing Assy Sensor $35.51 Tool FM Solenoid Hand Tool 3.0000 sec **3.0000 sec** $0.00 $0.03 1 Housing Assy $35.51 Fastening FM Solenoid Manual Screw 7.0000 sec **7.0000 sec** $0.00 $0.07 1 Housing Assy

- - - Install Oil Feed O-Ring

- - **-** - - - $35.51 Part FM Solenoid FM Primary Oil Feed O-Ring, FM Primary Oil 4.0000 sec **4.0000 sec** $0.04 $0.04 1 Housing Assy Center Hsg. Feed O-Ring, Center Hsg. $35.51 Fastening FM Solenoid Push In Place 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Housing Assy

- - - Air/Oil/Elect Test

- - **-** - - -

- - - Load/Unload Included

- - **-** - - -

- - - Etch Data Label(s)

- - **-** - - - $50.00 Operation FM Solenoid Multi Air Function Test 30.0000 sec **30.0000 sec** $0.00 $0.42 1 Housing Assy,
Tested $35.51 Part FM Multi Air FM Solenoid Housing Bolt FM Solenoid 4.0000 sec **4.0000 sec** $0.06 $0.04 9 System Housing Bolt $35.51 Tool FM Multi Air Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.04 1 System 

# $35.51 Fastening FM Multi Air Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.04 9 System

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -



# Design Profit ®

Page 88 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 89 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 90 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 91 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 92 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 93 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Space for Printing

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - - 

# Design Profit ®

Page 94 of # Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Install Solenoid Housing Cover

- - **-** - - - Plate Assembly $35.51 Subassembly FM Multi Air FM Solenoid Cover Plate Assy FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 1 System Cover Plate Assy $35.51 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover Plate Assy $35.51 P.-P. Part FM Solenoid FM Solenoid Cover Base Plate FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 1 Cover Plate Assy Cover Base Plate $35.51 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1

Cover Base Plate $20.81 P.-P. Part FM Solenoid FM Solenoid Cover Base Plate, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 1

Cover Base Plate Wa shed Cover Base Plate,
Wa shed 

# $20.81 Tool FM Solenoid Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1
Cover Base Plate, DRY
Wa shed $35.42 P.-P. Part FM Solenoid FM Solenoid Cover Base Plate, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.02 1
Cover Base Plate, Machined Cover Base Plate,
Wa shed Machined $35.42 Tool FM Solenoid EC-400-ML Horizontal CNC 0.0000 sec **0.0000 sec** $0.00 $0.00 1
Cover Base Plate, Machine
Machined $42.91 P.-P. Part FM Solenoid FM Solenoid Cover Base Plate, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 1
Cover Base Plate, Stamped Cover Base Plate,
Machined Stamped $42.91 Tool FM Solenoid Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1
Cover Base Plate, Stamped $42.91 Part FM Solenoid FM Solenoid Cover Base Plate, FM Solenoid 0.0000 sec **1.8000 sec** $1.33 $0.02 1
Cover Base Plate, Material Cover Base Plate, Stamped Material

- - - Blank weight 1.212 lbs

- - **-** - - -



# Design Profit ®

# Page 95 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)**

- - - Press Size 300 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (335 L

- - **-** - - - by 86 W by 29 H)mm $35.42 Operation FM Solenoid Pallet to workspace/tool to pallet 1.0000 sec **1.0000 sec** $0.00 $0.01 1
Cover Base Plate,
Machined $35.42 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1
Cover Base Plate,
Machined $35.42 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1
Cover Base Plate,
Machined $35.42 Material Mod. FM Solenoid Drill & Chamfer Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 9
Cover Base Plate,
Machined $35.42 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 8
Cover Base Plate,
Machined $35.42 Operation FM Solenoid Auto Tool Change 5.0000 sec **5.0000 sec** $0.00 $0.05 1
Cover Base Plate,
Machined $35.42 Material Mod. FM Solenoid Drill Hole 1-30mm 1.0000 sec **1.0000 sec** $0.00 $0.01 8



# Material Mod. FM Solenoid Drill Hole 1-30mm 1.0000 sec **1.0000 sec**

Cover Base Plate,
Machined $35.42 Operation FM Solenoid CDI 1.0000 sec **1.0000 sec** $0.00 $0.01 7 Cover Base Plate,
Machined $35.42 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1
Cover Base Plate,
Machined $35.42 Operation FM Solenoid Tool to home/pallet to operator 1.0000 sec **1.0000 sec** $0.00 $0.01 1
Cover Base Plate,
Machined $35.42 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1
Cover Base Plate,
Machined $20.81 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1
Cover Base Plate,
Wa shed $20.81 Operation FM Solenoid Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1
Cover Base Plate,
Wa shed

# Design Profit ®

Page 96 of #

Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.81 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1
Cover Base Plate,
Wa shed $35.51 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1

Cover Base Plate $35.51 Operation FM Solenoid Clamp Part 3.0000 sec **3.0000 sec** $0.00 $0.03 1

Cover Base Plate $35.51 Tool FM Solenoid Fluid Dispenser 4.0000 sec **4.0000 sec** $0.00 $0.04 1

Cover Base Plate $35.51 Part FM Solenoid FM Solenoid Cover Base Plate FM Solenoid 2.0000 sec **30.0000 sec** $0.03 $0.30 1

Cover Base Plate Gasket Material Cover Base Plate
Gasket Material $35.51 Operation FM Solenoid Unclamp Part 1.0000 sec **1.0000 sec** $0.00 $0.01 1

Cover Base Plate $35.51 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1

Cover Base Plate $0.00 P.-P. Part FM Solenoid FM Solenoid Cover Check Valve FM Solenoid 3.0000 sec **3.0000 sec** $0.12 $0.03 1 Cover Plate Assy Cover Check
Valve $35.51 Tool FM Solenoid Press 0.0000 sec **0.0000 sec** $0.00 $0.00 1 Cover Plate Assy $35.51 Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec** $0.00 $0.03 1



# Fastening FM Solenoid Press to Depth 3.0000 sec **3.0000 sec**

Cover Plate Assy

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -

- - - Space for Printing

- - **-** - - -



# Design Profit ®

Page 97 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $42.91 P.-P. Part FM Solenoid FM Solenoid Cover Plate Gasket FM Solenoid 4.0000 sec **4.0000 sec**

- $0.04 1 Cover Plate Assy Cover Plate
Gasket $42.91 Tool FM Solenoid Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1

Cover Plate
Gasket $42.91 Part FM Solenoid FM Solenoid Cover Plate Gasket FM Solenoid 0.0000 sec **1.8000 sec** $0.07 $0.02 1

Cover Plate Material Cover Plate
Gasket Gasket Material

- - - Blank weight .098 lbs

- - **-** - - -

- - - Press Size 300 Ton Progressive

- - **-** - - -

- - - Part Size after stamping (335 L

- - **-** - - - by 55 W by .5 H)mm

- - - Space for Printing

- - **-** - - - $42.90 P.-P. Part FM Solenoid FM Solenoid Cover Plate FM Solenoid 3.0000 sec **3.0000 sec**

- $0.03 1 Cover Plate Assy Cover Plate1 $42.90 Tool FM Solenoid First Fixture 0.0000 sec **0.0000 sec** $0.00 $0.00 1

Cover Plate $20.81 P.-P. Part FM Solenoid FM Solenoid Cover Plate, FM Solenoid 3.0000 sec **3.0000 sec**

- $0.04 1

Cover Plate Wa shed Cover Plate,
Wa shed $20.81 Tool FM Solenoid Wa sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** $0.00 $0.00 1 

# FM Solenoid sher Duo 400 W ash Rinse & 0.0000 sec **0.0000 sec** Cover Plate, DRY
Wa shed $42.91 P.-P. Part FM Solenoid FM Solenoid Cover Plate FM Solenoid 3.0000 sec **3.0000 sec**

- $0.02 1
Cover Plate, Stamped Cover Plate
Wa shed Stamped $42.91 Tool FM Solenoid Stamping Press 200-400 Ton 0.0000 sec **0.0000 sec** $0.00 $0.00 1

Cover Plate Stamped $42.91 Part FM Solenoid FM Solenoid Cover Plate Material FM Solenoid 0.0000 sec **1.7000 sec** $0.16 $0.02 1

Cover Plate Cover Plate Stamped Material

- - - Blank weight .338 lbs

- - **-** - - -

- - - Press Size 200 Ton Progressive

- - **-** - - -

- - - Part Size after stamping 335 L by

- - **-** - - - 56 W by 12 H)mm $20.81 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.02 1
Cover Plate,
Wa shed



# Design Profit ®

Page 98 of #

# Copyright 2010 © Design Profit, Inc.

# FM Multi A **ir Sy stem** 

**Labor Ty**  **pe Parent Name**  **Sy mbol Name**  **Number Munro Score**  **Actual Time Piece Cost**  **Total Labor Qty** 

**Rate Cost**  **(Total)** $20.81 Operation FM Solenoid Wa sh Part Medium 5.0000 sec **5.0000 sec** $0.00 $0.03 1
Cover Plate,
Wa shed $20.81 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.01 1
Cover Plate,
Wa shed $42.90 Operation FM Solenoid Load Part 3.0000 sec **3.0000 sec** $0.00 $0.04 1

Cover Plate $42.90 Tool FM Solenoid Laser Symbolizer 0.0000 sec **0.0000 sec** $0.00 $0.00 1

Cover Plate $42.90 Material Mod. FM Solenoid Laser Etch 2.0000 sec **2.0000 sec** $0.00 $0.02 1

Cover Plate $42.90 Operation FM Solenoid Unload Part 2.0000 sec **2.0000 sec** $0.00 $0.02 1

Cover Plate $35.51 Tool FM Solenoid Stake Tool 2.0000 sec **2.0000 sec** $0.00 $0.02 1 Cover Plate Assy $35.51 Fastening FM Solenoid Stake in Place 3.0000 sec **3.0000 sec** $0.00 $0.03 2 Cover Plate Assy $35.51 Part FM Multi Air FM Solenoid Cover Plate Bolt FM Solenoid 4.0000 sec **4.0000 sec** $0.03 $0.04 18 System Cover Plate Bolt $35.51 Tool FM Multi Air Power Tool 4.0000 sec **4.0000 sec** $0.00 $0.04 1 System 

# $35.51 Fastening FM Multi Air Power Screw 4.0000 sec **4.0000 sec** $0.00 $0.04 18 System 

# Report Totals **Count:** ##

**4,727**



# Design Profit ®

Page 99 of #

# Copyright 2010 © Design Profit, Inc.

# Piece Co

**(Total)** $0.00

-

$0.00

$0.09

-

-

-

-

-



# $0.00

-

$0.00

-

$0.00

-

$0.00

# Piece Co

**(Total)**

-

$0.00

-

$0.00

-

$0.00

-

$0.00

-



# -

$8.18

-

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

-

-

$0.00

$0.00

- $0.00

$0.00

$0.00



# - $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

# Piece Co

**(Total)**

-

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

- 

# $0.00

$0.00

$0.00

-

$0.00

-

$0.00

# Piece Co

**(Total)** $0.00

- $0.00

$0.00

$0.00

-

$0.00

$0.00

$0.00



# - $0.00

$0.00

$0.00

-

$0.00

$0.00

# Piece Co

**(Total)** $0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00

- $0.00



# $0.00

-

$0.00

$0.00

-

$0.00

# Piece Co

**(Total)** $0.00

$0.00

-

$0.00

$0.00

- $0.00

$0.00

- 

# $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

-

# Piece Co

**(Total)** $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

-

-

$0.00

$0.00

# Piece Co

**(Total)** $0.00

-

$0.00

$0.00

$0.00

-

$0.00

$0.00



# $0.00

-

$0.00

$0.00

$0.00

-

$0.00

# Piece Co

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00



# $0.00

- $0.00

$0.00

$0.00

- $0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

$0.00



# $0.00

$0.00

- $0.00

$0.00

$0.00

-

# Piece Co

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)**

- $0.00

$0.00

$0.00

- $0.00

$0.00

- $0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

- $0.00

$0.00

$0.00

- $0.00

# Piece Co

**(Total)** $0.00

- $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

# Piece Co

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

- $0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

# Piece Co

**(Total)** $0.00

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# - $0.00

$0.00

$0.00

$0.00

- $0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00



# -

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

-

$0.00



# $0.00

$0.00

-

$0.00

- $0.00

$0.00

# Piece Co

**(Total)**

-

-

- $0.00

$0.00

$0.00

- $0.40

$0.00

$0.00

$0.00

$0.00

- 

# $0.12

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.08

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.04

$0.02

$0.00

$0.00



# $0.00

$0.00

$0.00

- $0.00

$0.04

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

- $0.00

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

$0.00

-

$0.00

-

$0.00

-

# Piece Co

**(Total)** $0.00

-

$0.00

$0.06

-

-

-

$0.00

- $0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00
$0.00
$0.00
$0.00

$0.00

-

-

-

-

-

-



# -

$0.00

-

$0.00

-

$0.00

-

$0.00

- $0.50

# Piece Co

**(Total)**

-

-

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

$0.00

# Piece Co

**(Total)**

-

$0.00

-

$0.00

-

$0.00

-

$0.00

$0.30

-

-



# -

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

-

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

-

-

-

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

-

$0.00

-

$0.00

$0.03

-

-

-

$0.00



# $0.00

$0.00

$0.08

$0.00
$0.00
$0.92

$8.00

$0.00

$0.00

-

# Piece Co

**(Total)** $0.00

$0.16

-

$0.00

-

$0.00

-

$0.00

-



# $0.00

-

$0.00

$0.04

-

-

-

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

-

-

-

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.28

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

$0.00

-

$0.00



# -

$0.00

-

$0.00

-

# Piece Co

**(Total)** $0.00

$0.04

-

-

-

$0.00

$0.00

$0.00

$0.00



# $0.00

-

-

-

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.04

$0.00

$0.00

- $0.96

-



# -

$0.00

-

-

$0.00

-

$0.00

# Piece Co

**(Total)**

-

$0.00

$0.08

$0.00

-

-

-

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.16

$0.00

$0.00

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

$0.00

-

$0.00

-

$0.00

-



# $0.00

-

$0.00

-

$0.00

# Piece Co

**(Total)** $0.15

$0.00

-

-

-

$0.00

- $0.00

$0.00



# - $0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

-

-

-

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

$0.00

-

$0.00

$0.08

-

-

-



# $0.00

$0.00

$0.00

$0.00

$0.00

-

$0.08

# Piece Co

**(Total)**

-

$0.00

-

$0.00

-

$0.00

-



# $0.00

- $0.89

-

-

$0.00

- $0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

# Piece Co

**(Total)** $0.00

- $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

-

-

-

-

-

-

-

-

# Piece Co

**(Total)** $0.00

-

$0.00

-

$0.00

-

$0.00



# -

$0.00

$0.05

$0.00

-

-

-

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.32

$0.00

$0.32

$0.00



# $0.00

$0.00

$0.00

$0.00

- $0.00

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

$0.00

-

$0.00

-

$0.00



# -

-

$0.00

-

$0.00

-

$0.00

# Piece Co

**(Total)** $0.59

-

-

-

$0.00

$0.00

- $0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

$0.00

-

$0.00

-

# Piece Co

**(Total)** $0.00

-

$0.00

$0.04

-

-

-

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

$0.00

-

$0.00

-



# $0.00

$0.02

-

-

-

$0.00

$0.00

$0.00

-

# Piece Co

**(Total)** $0.00

$0.08

-

-

-

-

-

-

-

-

-

$0.00



# -

$0.00

-

$0.00

-

$0.00

# Piece Co

**(Total)**

-

$0.00

$0.05

-

-

-

$0.00

- $0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

$0.00



# $0.03

-

-

-

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.04

-

-

-

-

-

-

-

-

-

-

-

-

$0.00

-



# $0.00

-

$0.00

-

# Piece Co

**(Total)** $0.00

$0.15

-

-

-

$0.00

- $0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

- $0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

-



# -

-

-

-

-

-

$0.00

-

$0.00

# Piece Co

**(Total)** $0.04

-

-

-

$0.00

- $0.00

$0.00

$0.00



# $0.00

- $0.00

$0.00

$0.00

# Piece Co

**(Total)**

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

$0.00

-

-

$0.00



# -

$0.00

-

$0.00

-

$0.00

# Piece Co

**(Total)** $0.04

-

-

-

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

$0.00

-

$0.00

-



# $0.00

$0.04

-

-

-

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)**

-

-

-

-

-

-

$0.00

$0.04

-

-

-

$0.04

$0.04



# -

$0.00

$0.00

$0.00

$0.00

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

$0.00

-

$0.00



# $0.04

-

-

-

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

-

$0.00

-

$0.00

$0.37

-

-

-

$0.00

$0.00

- $0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00
$0.00
$0.00
$0.00

- $0.00

$0.00

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

$0.00

-

$0.00

$0.40

$0.49

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.24

$0.00

$0.00

$0.00

$0.00

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

$0.00

-

$0.00

-

$0.00

$0.13



# -

-

-

$0.00

- $0.00

$0.00

$0.00

$0.00

-

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

- $0.00

$0.00

$0.00



# - $0.00

$0.00

- $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00
$0.00
$0.00
$0.00

$0.19

-

-

-

$0.00

$0.00

$0.00

-



# - $0.00

- $0.20

$0.00

$0.00

$0.00

$0.00

$0.00

-

# Piece Co

**(Total)** $2.49

$0.00

$0.00

- $0.04

$0.00

-

-

- $0.00

$0.54

$0.00



# $0.00

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

-

-

-

-

-

-

-

-

-

$0.00

-

$0.00

-



# $0.00

-

$0.00

-

$0.00

$1.33

-

# Piece Co

**(Total)**

-

-

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00



# $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.03

$0.00

$0.00

$0.12

$0.00

$0.00



# -

-

-

-

-

-

-

-

-

-

-

-

-

-

# Piece Co

**(Total)**

-

$0.00

$0.07

-

-

-

-

-

$0.00

-

$0.00



# -

$0.00

$0.16

-

-

-

$0.00

# Piece Co

**(Total)** $0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.00

$0.54

$0.00



# $0.00

**$31.12**

### Page:1 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFT

Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden



# 07 **Valvetrain Subsy stem** 

1 **00 Assembly of Valvetrain Subsystem** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 2 **01 Inlet Valves** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 3 **02 Outlet Valves** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 4 **03 Valve Springs** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 5 **04 Spring Retainers, Cotters, Spring Seats** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!**  

# SYSTEM & SUBSYSTEM DESCRIPTION **NEW TECHNOLOGY GENERAL PART INFORMATION: 2010 Fiat Motors 1.4L Turbo, I4, 135hp, 206N.m Torque Gas Powered Engine** 

Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly) Tooling**  **(x1000)**ItemSubsystem 

### Manufacturing Markup **Net Component/**  **Assembly Cost Impact to** 

**OEM Total Markup** 
**Cost (Component/**  **Assembly) Total** 

**Packaging**
**Cost (Component**  **/ Assembly) System** 
**ED&T/R&D (x1000)**  

### Sub-Subsystem Description **Investment (X1000)**  

# Technology **Level:** Variable Inlet & Exhaust Valve Timing (Solenoid Controlled) **Vehicle Class:** Sub

- Compact Size Passenger Vehicle, 3

- 4 Passengers 

# Study Case#: N0200 (N=New, 02=Multi

- Air, 00 =Subcompact Vehicle Class)

6 **05 Valve Actuation Elements: Rockers, Finger Followers, Hydraulic Lash Adjusters,...**  **46.18 $**  **53.67**

**$ 85.79** 

**$ 185.64** 

**$ 1.57** 

**$ 21.96** 

**$ 19.14** 

**$ 5.74** 

**$ 48.41** 

**$ 0.10** 

**$ 234.14** 

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 7 **06 Camshafts** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 8 **08 Camshaft Phaser and/or Cam Sprockets** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 9 **65 Adapters** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 10 **70 Pipes, Hoses, Ducting** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 11 **75 Brackets** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 12 **80 Boltings** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 13 **85 Sealing Elements** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 14 **90 Bearings Elements Misc** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 15 **95 Vehicle Body Interface (ie Brackets, Wiring, etc)** 

**- $** 

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 16 **99 Miscellaneous**  **24.27 $**  **0.68**

**$ 2.32** 

**$ 27.27** 

**$ 0.14** 

**$ 1.77** 

**$ 1.64** 

**$ 0.68** 

**$ 4.23** 

**$**

**-**

**$ 31.50** 

**$**

**-**

**$**

**-**

**$**

**-**

**$ #REF!**  **#REF! #REF!** 



### 70.45 **$ 54.36** 

**$ 88.10** 

**$ 212.91** 

**$ 1.71** 

**$ 23.73** 

**$ 20.78** 

**$ 6.42** 

**$ 52.64** 

**$ 0.10** 

**$ 265.64** 

**$**

**-**

**$**

**-**

**$**

**-**

**$** 

### #REF! **#REF! #REF!**  **SUBSYSTEM ROLL-UP**

09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:2 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFT



# 07 **Valvetrain Subsy stem** 

1 **00**

2 **01**

3 **02**

4 **03**

5 **04**ItemSubsystem



### End Item Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item Scrap SG&A Profit ED&T-R&D

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! System** 
**ED&T/R&D (x1000)**  **System**
**ED&T/R&D (x1000)**  **Tooling**

**(x1000) Investment** 

**(X1000) Total**  **Manufacturing**

**Cost (Component/**  **Assembly)** Markup **Total Markup**
**Cost (Component/**  **Assembly) Total**  **Packaging**
**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM Total**  **Packaging**
**Cost (Component**  **/ Assembly) Net** 

**Component/ Assembly**  **Cost Impact to**

**OEM** 

# BASE TECHNOLOGY GENERAL PART INFORMATION:
**??? INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE** 

Manufacturing **Total Manufacturing** 

**Cost (Component/**  **Assembly)** Markup **Total Markup**
**Cost (Component/**  **Assembly)**



### 6 **05**

7 **06**

8 **08**

9 **65**

10 **70**

11 **75**

12 **80**

13 **85**

14 **90**

15 **95**

16 **99 #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!** 

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**

**#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**



### #REF! **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  

### #REF! **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF! #REF!**  **#REF!**



### 09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411

### Page:3 of 3 

# COST MODEL ANALYSIS TEMPLATE **Light-Duty Technology Cost Study**
**EP-C-07-069 WA1-3** Printed: 8/23/2012

DRAFT



# 07 **Valvetrain Subsy stem** 

1 **00**

2 **01**

3 **02**

4 **03**

5 **04**ItemSubsystem



### #REF! **#REF!**

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!**  **Tooling (x1000)**  **Investment**

**(X1000)**



### 6 **05**

7 **06**

8 **08**

9 **65**

10 **70**

11 **75**

12 **80**

13 **85**

14 **90**

15 **95**

16 **99 #REF!**  **#REF!**

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 

**#REF! #REF!** 



### 09000064810e7549.xls
EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich (248)373-6000 Ext. 2411