Dry Scrubber 

Blue Goose

Combustion Data

Fyrite September 2011

Location : Dry Scrubber

Date 9/27/11

Time:

run O2 CO2

1 18 3

2 18 3

3 18 3

Avg 18 3

Molecular wt

1 29.2

2 29.2

3 29.2

AVG 29.2

diff 0

0

0

All diff must be less that 0.3

Analysts: O'Brien &Gere

Page 1
Test ID: 9-27-11-POM-ABF Run #2

Value

0.0001

0

0.0001

170.00

75.00

0.0015

0.0000

0.0000

200.00

200.00

0.0015

250.00

150.00

0.0033

0.0033

970.00

1000.00

0.0007

0

0.00070

Value

4.0000

1.6000

5.6000

Total mg of Particulate MCEM

Total mg of MCEM

Anode Bake Furnace Dry Scrubber Test #2

3WB Weight of MCEM From Blank (g)

3W Net of Extracted Water Adjusted from Blank (g)

Total mg of Gaseous MCEM

Volume of Deionized Water Used 3W (ml)

Volume of Deionized Water Used in Blank (ml) 

2M Net MCEM Adjusted from Blank (g) 

9/27/2011

MCEM Analysis Data

1A Filter Weight (g)

3W Weight of Impinger Water Plus Back Half Rinses Extracted (g).

Volume of Acetone Used 3A (ml)

Volume of MC Used 3M (ml)

3M Weight of MCEM From Back Glassware Rinses (g)

3M Net of MCEM Adjusted from Blanks (g)

MCEM Analysis Calculations

1B QC Filter Blank (g)

Net MCEM From Filter (g)

Volume of Acetone Used 2A (ml)

Volume of MC Used 2M (ml)

2M Weight of MCEM From Front Half Glassware Rinses (g) 

4A Weight of Acetone Blank (g)

4M Weight of MC Blank (g)

Volume of MC Used in Blank (ml)

Volume of Acetone Used in Blank (ml)
Test ID: 9-27-11-POM-ABF Run #2

Value

0.5476

0.84

18 % O2 in Anode Bake Furnace Gas Stream

3.0000 %CO2 in Anode Bake Furnace Gas Stream

29.2

28.58861582

0.054587873

536.5

647

29

70

1.65

1.021

29

128

0.83

67.435

80.7

28.98

0.25

0.00034088462

Value

65.8149726

34.74670

60.8

2.86186

19.9

0.938285

0.054588

0.044165

96.8189

Md = Stack gas dry molecular weight, (lb/lb-mole)

Anode Bake Furnace Dry Scrubber Test #2

9/27/2011

Method 5 Parameter

p = Stack gas velocity pressure (avg. sqrt p - in. water)

Cp = Pitot tube calibration coefficient

Total sampling time required for test (min)

Ms = Stack gas (wet) molecular weight (lb/lb-mole)

Bws = Stack gas moisture content

Vwc(std)

Nozzle diameter (in)

Area of Nozzle (ft^2)

Vm (std) = Volume of sample measured by DGM (dscf) 

Vs = Average stack gas velocity

Total impinger catch (ml)

Tm = Absolute average dry gas meter temp (R).

Ts = Stack gas absolute average temperature (R)

Pm = Pressure at orifice meter (in. Hg)

Ta = Sampling site ambient temperature, (°F)

H@ = Orifice meter calibration factor, (in. water)

Y = Dry gas meter calibration factor

Pbar = Barometric pressure, (in. Hg)

I = % Isokinetic variation

Air Test Calculations 

Havg = average orifice meter differential

Vm = Total sample volume from dry gas meter (dcf)

Vlc Volume collected

Ps = Absolute stack gas pressure (in Hg)

Vwc (std) = converted water volume 

Total silica gel catch (ml)

Vwsg (std) = converted silica gel water volume 

Bws = fraction of gas that is moisture
Test ID: 9-27-11-POM-ABF Run #2 LIMS ID#: 2011008910

Value

4.0000

0.004

1.6

0.0016

65.81497262

29

38.48

9.45 Green Carbon Baked tons/hr

0.054587873

59949.77269

3596986.3614

80223.19202 Acfm

63411.25843 Scfm

0.0013 Emission Rate of Total MCEM gr/dscf

0.48

11.56

0.1926

4.62

0.67

0.051 Emission Rate of Gaseious MCEM lb/Ton of Green Carbon Baked

0.020 Emission Rate of Particulate MCEM lb/Ton of Green Carbon Baked

0.071 Emission Rate of Total MCEM lb/Ton of Green Carbon Baked

Start time: 9/27/2011 12:15

End time: 9/27/2011 14:34

Qstd Flow of Anode Bake Furnace Emissions (dscf/hr)

Emission Rate of Gaseous MCEM lb/hr

Emission Rate of Gaseous MCEM lb/d

Emission Rate of Particulate MCEM lb/hr

Emission Rate of Total MCEM lb/hr

Emission Rate of Particulate MCEM lb/d

Pbar Barometric Pressure During Test (in Hg)

Area of Anode Bake Furnace Stack (ft2)

Bws Moisture in Roof Emissions

Qstd Flow of Anode Bake Furnace Emissions (dscf/min)

Total mg of MCEM in Particulate Sample

Total g of MCEM in Particulate Sample

Total mg of MCEM in Gaseous Sample

Vm(std) Volume of Air Sampled by DGM (dscf)

Anode Bake Furnace Dry Scrubber Test #2

9/27/2011

Combined Method 5 Parameter and Analytical

Total g of MCEM in Gaseous Sample
Value

2.9

0.0029

65.81497262

29

38.48

9.45 Green Carbon produced tons/hr

0.054587873

59991.1459 Qstd Flow of Anode Bake Furnace Emissions (dscf/min)

3599468.754

0.0007 Particulate gr/dscf

0.35 Particulate lb/hr

0.037 Particulate Emissions from Anode Bake Furnace lb/Ton of Green Carbon Baked

Qstd Flow of Anode Bake Furnace Emissions (dscf/hr)

Combined Method 5 Parameter and Analytical 

Vm(std) Volume of Air Sampled by DGM (dscf)

Pbar Barometric Pressure During Test (in Hg)

Anode Bake Furnace Emission Calculations Test #2

9/27/2011

Total mg of Particulate

Total g of Particulate

Area of Anode Bake Furnace Stack (ft2)

Bws Moisture in Anode Bake Furnace Emissions