Directions:

**Lithographic Press(es)** 1 # **Gravure Press(es)** 1 # **Flexographic Press(es)** 1 # **Letterpress Press(es)** 1 # **Screen Printing Press(es)** 1 #

**Digital Press(es)** 1 # **Other Press(es)** 1 # **Natural Gas-fired Auxiliary Heater(s) Capacity -** 2 (MMBtu/hr) **Propane-fired Auxiliary Heater(s) Capacity -** 2 (MMBtu/hr) Fuel Sulfur % 0.0015 Default = 0.0014 **Distillate/Diesel-fired Auxiliary Heater(s) Capacity -** 2 (MMBtu/hr) Fuel Sulfur % 0.0015 Default = 0.0015 **Diesel-fired Emergency Generator(s) Size -** 500 (hp) Fuel Sulfur % 0.0015 Default = 0.0015 **Gasoline-fired Emergency Generator(s) Size -** 250 (hp) MMBtu = million British thermal units hp = horsepower

**Material Used 1**  **Actual Usage (lb/yr)**  **% VOC % HAP**  **% Flash-Off 2**  **Operating Hours (hr/yr)**  Ink #1 (specify) 50000 10 1 5 4,130 Ink #2 (specify) 50000 10 1 5 4,130 Ink #3 (specify) 50000 10 1 5 4,130 Ink #4 (specify) 50000 10 1 5 4,130 Ink #5 (specify) 50000 10 1 5 4,130 Ink #6 (specify) 50000 10 1 5 4,130 Ink #7 (specify) 50000 10 1 5 4,130 Varnish 50000 10 1 5 2,000 Coating 50000 10 1 5 2,000 Fountain Solution 50000 10 1 100 6,000 Blanket Wash 50000 10 1 100 6,000 Solvent 50000 10 1 100 6,000 [Other: specify] 50000 10 1 100 3,000 [Other: specify] 50000 10 1 100 3,000 [Other: specify] 50000 10 1 100 3,000 [Other: specify] 50000 10 1 100 3,000 [Other: specify] 50000 10 1 100 3,000 [Other: specify] 50000 10 1 100 3,000 [Other: specify] 50000 10 1 100 3,000 **Notes:** Enter percents as whole numbers ('5' for five percent, '50' for 50 percent).

3Control would be by thermal incinerator, vapor combustor, carbon adsorber, etc. If VOC emissions from any of the presses are controlled, indicate "Y". 4For each material type, indicate the approximate percent of total usage in presses whose emissions are controlled. Example: if VOC emissions from all heatset inks used in presses are controlled, indicate 100%. If 50% of solvents are used in presses whose emissions are controlled, indicate 50%. 295% of the ink VOC content is retained in offset lithographic printing operations using non-heatset inks. Therefore, flash-off is 5%. (U.S. EPA "Control Techniques Guidelines for Offset Lithographic Printing and Letterpress Printing" EPA 453/R-06-002 (10/06)) 0 0 95 95 N N

1EPA realizes that a printing operation may use dozens of different types of inks, varnishes, coatings, fountain solutions, washes and solvents in their operations. For each type of material (inks, washes solvents, etc) enter the specifications for each of the materials in use. If you need to add extra rows, insert rows on this page and on the "Printing" tab and copy down from the row above. **Control Efficiency (%)**  95

95 95 95 95 95 95 95

95 95 95 95 95 **Are VOC Emissions Controlled? (Y or N)**  **3**

N

N **If Yes, Indicate % of Total**

**VOC Usage Controlled (%) 4** 

0

0 N 0 N 0 N 0 0 100 100 100 25 0 25 The potential emissions of criteria pollutants for the facility will be displayed under the "Output" tab. This calculator does not calculate non-emergency engines. Contact your reviewing authority if you use non-emergency engines to power your operations. **Facility Profile**

**Materials Usage Profile**

N Y Y Y Y N Y N 0 

## Potential To Emit Calculator for Graphic Arts and Printing Operations 7/2/2014 This spreadsheet helps estimate a facility's potential to emit. It is provided for the convenience of the permitted community. Emission factor sources are subject to revision or correction. It is the permittee's responsibility to determine their emissions. The permittee should consult with the reviewing authority to determine the appropriateness of this calculator for its source. Enter the facility's information below. Write the letter "Y" or "N" next to each fuel type to indicate that the facility does or does not burn that type of fuel.

If you have emergency engines on-site, enter the type of engine, the type of fuel used, and the power rating. Enter the amounts and types of materials used, their VOC content, their % flash-off, the number of actual hours of operation, and information on controls, if any. If you have space heating, enter the fuel type used, and the total heat capacity of the heaters. Include any heaters used for heatset presses here.

Y 25 95 N 0 95 N 0 95 N 0 95

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## PTE (ton/y**r)**

**Process** PM PM 10 

## PM2.5 

## SO2 

## NOX 

## CO VOC HAP Printing Operations

- - - - - - 56.16 5.62 Natural Gas-fired Auxiliary Heater(s) 0.07 0.07 0.07 0.01 0.86 0.72 0.05 0.02 Propane-fired Auxiliary Heater(s) 0.07 0.07 0.07 0.00 1.24 0.72 0.10 0.00 Distillate/Diesel-fired Auxiliary Heater(s) 0.13 0.21 0.16 0.01 1.25 0.31 0.02 0.03 Diesel-fired Emergency Generator(s) 0.28 0.28 0.28 0.26 3.88 0.84 0.31 0.003 Gasoline-fired Emergency Generator(s) 0.09 0.09 0.09 0.07 1.38 0.87 2.56 0.000 Total PTE (ton/yr) **0.62 0.70**  **0.66 0.35**  **8.60 3.46**  **59.19 5.67** 



# Potential To Emit Calculator for Graphic A**rts and Printing Operations** 7/2/2014

Pollutant 

# Summary - Total Potential to Emit

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### Purple values are pulled from other worksheet Blue values are results

**VOC Emissions From Printing Operations**

50000 10 1 5 4130 N 0 95 0.2651 0.0265 50000 10 1 5 4130 N 0 95 0.2651 0.0265 50000 10 1 5 4130 N 0 95 0.2651 0.0265 50000 10 1 5 4130 N 0 95 0.2651 0.0265 50000 10 1 5 4130 N 0 95 0.2651 0.0265 50000 10 1 5 4130 N 0 95 0.2651 0.0265 50000 10 1 5 4130 N 0 95 0.2651 0.0265 50000 10 1 5 2000 Y 100 95 0.0274 0.0027 50000 10 1 5 2000 Y 100 95 0.0274 0.0027 50000 10 1 100 6000 Y 100 95 0.1825 0.0183 50000 10 1 100 6000 Y 25 95 2.7831 0.2783 50000 10 1 100 6000 N 0 95 3.6500 0.3650 50000 10 1 100 3000 Y 25 95 5.5663 0.5566 50000 10 1 100 3000 Y 25 95 5.5663 0.5566 50000 10 1 100 3000 N 0 95 7.3000 0.7300 50000 10 1 100 3000 N 0 95 7.3000 0.7300 50000 10 1 100 3000 N 0 95 7.3000 0.7300 50000 10 1 100 3000 N 0 95 7.3000 0.7300 50000 10 1 100 3000 N 0 95 7.3000 0.7300

PTE VOC (ton/yr) **56.16 5.62**  **Note:**

**Methodology** PTE VOC (ton/yr) = Actual Usage (lb/yr) x % VOC x % Flash-Off x 8760 hr/yr / Operating Hours (hr/yr) x (1 - (% Usage Controlled/100 x Control Efficiency/100)) x 1 ton/2000 lb **% VOC**  **% Flash-Off**  **1** 

### Operating **Hours (hr/yr)**  **Control? %**  **Usage Controlled** 

[Other: specify]

[Other: specify] [Other: specify] **Ac tual**  **Usage (lb/yr)** 

Fountain Solution Blanket Wash Varnish Coating **Control Eff. (%** **) PTE VOC** 

**(ton/yr)**

1. 95% of the ink VOC content is retained in offset lithographic printing operations using non-heatset inks. Therefore, flash-off is 5%. (U.S. EPA "Control Techniques Guidelines for Offset Lithographic Printing and Letterpress Printing" EPA 453/R-06-002 (10/06))



# Potential To Emit Calculator for Graphic A**rts and Printing Operations** 7/2/2014 

### Emissions from Printing Operations - Criteria Pollutants

**% HA** **P PTE HA** **P (ton/yr)** 

[Other: specify] [Other: specify] Ink #2 (specify) Ink #3 (specify) Ink #4 (specify) Ink #5 (specify) Ink #6 (specify) Ink #7 (specify)

Solvent [Other: specify] [Other: specify] **Materials Used**

Ink #1 (specify)

Page 1 of 1Natural Gas-fired Auxiliary Heater(s) Capacity - 2 (MMBtu/hr) Propane-fired Auxiliary Heater(s) Capacity - 2 (MMBtu/hr) Purple values are pulled from other worksheet Distillate/Diesel-fired Auxiliary Heater(s) Capacity - 2 (MMBtu/hr) Blue values are results

**Worst Case PTE (ton/yr)** PM PM 10 PM 2.5 SO2 NOX CO VOC HAPs **0.26 0.34**  **0.29 0.02**  **3.35 1.75**  **0.16 0.05** 
**Fuel Type: Natural Gas**  Used Y Pollutant PM PM 102 PM 2.5 SO2 NOX CO VOC HAPs Emission Factor1(lb/MMSCF) 7.6 7.6 7.6 0.6 100 84 5.5 1.89 PTE (ton/yr) **0.07 0.07**  **0.07 0.01**  **0.86 0.72**  **0.05 0.02**  **Note:** 1. Emission factors are from AP-42, Chapter 1.4, Tables 1.4-1, 1.4-2, 1.4-3, and 1.4-4 (updated 07/98). 2. Assumed PM and PM 2.5emissions are equal to PM 10emissions. **Methodology** PTE (ton/yr) = Heat Input (MMBtu/hr) x 1 MMSCF/1,020 MMBtu x EF (lb/MMSCF) x 8760 hr/yr x 1 ton/2000 lb
**Fuel Type: Propane**  Used Y Sulfur Content: 0.0015 % Pollutant PM PM 102 PM 2.5 SO2 NOX CO VOC HAPs Emission Factor1(lbs/kgal) 0.7 0.7 0.7 0.00015 13 7.5 1.0 PTE (ton/yr) **0.07 0.07**  **0.07 0.00**  **1.24 0.72**  **0.10 0.00**  **Note:** 1. Emission factors are from AP-42, Chapter 1.5, Tables 1.5 (updated 07/08). 2. Assumed PM and PM 2.5emissions are equal to PM 10emissions. **Methodology** PTE (ton/yr) = Heat Input (MMBtu/hr) x 1 kgal/91.5 MMBtu x EF (lb/kgal) x 8760 hr/yr x 1 ton/2000 lb
**Fuel Type: Liquid Fuel**  Used Y Sulfur Content: 0.0015 % Pollutant PM 2 PM 10 PM 2.5 SO2 NOX CO VOC HAPs Emission Factor1(lb/kgal) 2.0 3.3 2.55 0.213 20 5.0 0.34 0.5537 PTE (ton/yr) **0.13 0.21**  **0.16 0.01**  **1.25 0.31**  **0.02 0.03**  **Note:** 1. Emission factors are from AP-42, Chapter 1.3, Tables 1.3-1, 1.3-2, 1.3-3, 1.3-9, and 1.3-10 for Fuel Oil Combustion (updated 05/10). 2. Assume PM emissions are equal to PM10 emissions **Methodology** PTE (ton/yr) = Heat Input (MMBtu/hr) x 1 kgal/140 MMBtu x EF (lb/kgal) x 8760 hr/yr x 1 ton/2000 lb 

# Potential To Emit Calculator for Graphic Arts and Printing Operations 7/2/2014 

### Emissions from A**uxiliary Heaters - Criteria Pollutants and Hazardous A ir Pollutants** 

Page 1 of 1500 hp Purple values are pulled from other worksheet 250 hp Blue values are results **Worst Case PTE (ton/yr)** PM PM 10 PM2.5 SO2 NOX CO VOC HAPs **0.37 0.37**  **0.37 0.33**  **5.25 1.71**  **2.87 0.003** 
**Engine Type: Diesel Engine (<= 600 hp)**  Used: Yes Pollutant PM2 PM 10 PM2.52 SO2 NOX CO VOC3 HAPs Emission Factor1(lbs/hp-hr) 2.20E-03 2.20E-03 2.20E-03 2.05E-03 3.10E-02 6.68E-03 2.47E-03 2.65E-05 PTE (ton/yr) **0.28 0.28**  **0.28 0.26**  **3.88 0.84**  **0.31 0.0033** 
**Note:** 1. Emission factors are from AP-42, Chapter 3.3, Tables 3.3-1 and 3.3-2 (updated 10/96). 2. Assume PM and PM 2.5emissions are equal to PM 10emissions. 3. Assume TOC (total organic compounds) emissions equal to VOC emissions. 4. Assume 500 hours/yr of operation for an emergency engine **Methodology** PTE (ton/yr) = Engine Capacity (hp) x EF (lb/hp-hr) x 500 hr x 1 ton/2000 lb
**Engine Type: Diesel (> 600 hp)**  Used: No Sulfur Content: 0.0015 %
PM PM 10 PM2.52 SO2 NOX CO VOC3 HAPs Emission Factor1(lbs/hp-hr) 0.0007 0.0007 0.0007 1.21E-05 0.024 5.50E-03 7.05E-04 3.00E-05 Limited PTE (ton/yr) **0.00 0.00**  **0.00 0.00**  **0.00 0.00**  **0.00 0.0000** 
**Note:** 1. Emission factors are from AP-42, Chapter 3.4, Tables 3.4-1 and 3.4-2 for Large Stationary Diesel and Dual Fuel Engines (updated 10/96). 2. Assume PM 2.5emissions are equal to PM 10emissions. 3. Assume TOC (total organic compounds) emissions equal to VOC emissions. 4. Assume 500 hours/yr of operation for an emergency engine **Methodology** PTE (ton/yr) = Engine Capacity (hp) x EF (lb/hp-hr) x 500 hr x 1 ton/2000 lb
**Engine Type: Gasoline**  Used: Yes
PM PM 10 PM2.52 SO2 NOX CO VOC3 HAP Emission Factor1(lbs/hp-hr) 7.21E-04 7.21E-04 7.21E-04 5.91E-04 0.011 6.96E-03 2.05E-02 Limited PTE (ton/yr) **0.09 0.09**  **0.09 0.07**  **1.38 0.87**  **2.56 0.00** 
**Note:** 1. Emission factors are from AP-42, Chapter 3.3, Table 3.3-1 for Uncontrolled gasoline and Diesel Industrial Engines (updated 10/96). 2. Assume PM and PM 2.5emissions are equal to PM 10emissions. 3. Assume TOC (total organic compounds) emissions equal to VOC emissions. 4. Assume 500 hours/yr of operation for an emergency engine **Methodology** PTE (ton/yr) = Engine Capacity (hp) x EF (lb/hp-hr) x 500 hr x 1 ton/2000 lb Pollutant

Pollutant 7/2/2014 

## Potential To Emit Calculator for Graphic Arts and Printing Operations **Emissions from Emergency Generator Engine - Criteria Pollutants and Hazardous Air Pollutants** Diesel-fired Emergency Generator Engine Size: Gasoline-fired Emergency Generator Engine Size:

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