### Page:1 of 3 

# COST MODEL ANALYSIS TEMPLATE

**Light-Duty Technology Cost Study**

**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT

Material Labor Burden End Item

Scrap SG&A Profit ED&T-R&D Material



### USD **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD** 



# 02 **Transmission**

1 **01 External Components** 

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**



### 2 **02 Case Sbsystem**  **69.87**

**- -**  **69.87 0.18**  **3.51 2.34**  **0.59 6.61**  **0 76.48** 

**- 0.00** 

**- 59.80** 



### 3 **03 Gear Train Subsystem**  **140.22 4.66**  **10.27 155.16**  **0.81 15.85**  **10.76 1.52**  **28.95 0**  **184.10**

**- 0.00** 

**- 42.78** 



### 4 **05 Launch Clutch Subsystem**  **11.14 2.25**  **10.49 23.87**  **0.77 2.76**  **2.39 0.56**  **6.48 0**  **30.35**

**- 11,487.50** 

**- 38.10** 



### 5 **06 OilPump and Filter Subsystem**  **2.35**

**- -**  **2.35 0.11**  **0.28 0.25**  **0.06 0.70**  **0 3.05** 

**- 0.00** 

**- 3.05**  **Total**

**Packaging**

**Cost**

**(Component/**

**Assembly)** Manufacturing 

# SYSTEM & SUBSYSTEM DESCRIPTION

Manufacturing **Total**

**Manufacturing**

**Cost**

**(Component/**

**Assembly)** 

# NEW TECHNOLOGY GENERAL PART INFORMATIONItemSubsystem **System**

**ED&T/R&D**

**(x1000)** 

### Sub-Subsystem DescriptionSystem

**Tooling (x1000)** Markup

**Net Component/**

**Assembly Cost**

**Impact to OEM Total Markup** 

**Cost**

**(Component/**

**Assembly) Investment** 

**(X1000)** 

# Technology **Level:** Toyota Venza Mass

- Reduction and Cost Analysis

**Vehicle Class:** Small & Mid Size Cross

- Over Passenger Vehicle

6 **07 Mechanical Controls Subsystem** 

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**



### 7 **08 Electriacl Controls Subsystem** 

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**



### 8 **09 Parking Mechanism Subsystem** 

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**



### 9 **20 Driver Operated External Controls Subsystem**  **37.68 12.56**  **12.56 62.80**  **0.33 6.58**  **4.39 0.57**  **11.87 0**  **74.67**

**- 0.00** 

**- 22.80** 



### 261.26 **19.48 33.32**  **314.05 2.20**  **28.98 20.12**  **3.30 54.61**  **0 368.66** 

**- 11,487.50** 

**-** 

### 166.53 **SUBSYSTEM ROLL-UP**

09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich

(248)373-6000 Ext. 2411

### Page:2 of 3 

# COST MODEL ANALYSIS TEMPLATE

**Light-Duty Technology Cost Study**

**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT



# 02 **Transmission**

1 **01 External Components** 

2 **02 Case Sbsystem** 

3 **03 Gear Train Subsystem** 

4 **05 Launch Clutch Subsystem** 

5 **06 OilPump and Filter Subsystem** ItemSubsystemSystem

Labor Burden End Item

Scrap SG&A Profit ED&T-R&D Material Labor Burden End Item

Scrap SG&A Profit ED&T-R&D



### USD **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD**  **USD USD** 

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**

**- -**  **59.80 0.15**  **3.00 2.00**  **0.50 5.66**  **0 65.45** 

**- 0.00** 

**- (10.08)** 

**- -**  **(10.08) (0.03)**  **(0.51) (0.34)**  **(0.08) (0.95)**  **0**

**4.02 10.03**  **56.83 0.22**  **3.98 2.81**  **0.59 7.59**  **0 64.42** 

**- 0.00** 

**- (97.44)**  **(0.65) (0.24)**  **(98.33) (0.60)**  **(11.88) (7.95)**  **(0.93) (21.35)**  **0**

**12.70 12.70**  **63.50 0.33**  **6.66 4.44**  **0.58 12.01**  **0 75.51** 

**- 3,836.70** 

**- 26.96**  **10.45 2.21**  **39.63 (0.44)**  **3.90 2.05**  **0.02 5.53**  **0**

**- -**  **3.05 0.14**  **0.36 0.32**  **0.08 0.90**  **0 3.95** 

**- 0.00** 

**- 0.69** 

**- -**  **0.69 0.03**  **0.08 0.07**  **0.02 0.21**  **0 System** 

**ED&T/R&D**

**(x1000) Tooling (x1000)**  **Investment**

**(X1000) Total Markup** 

**Cost**

**(Component/**

**Assembly) Total** 

**Packaging**

**Cost**

**(Component/**

**Assembly) Net** 

**Component/**

**Assembly**

**Cost Impact to**

**OEM** Manufacturing **Total**

**Manufacturing**

**Cost**

**(Component/**

**Assembly)** Markup 

# BASE TECHNOLOGY GENERAL PART INFORMATION **INCREMENTAL COST TO UPGRADE TO NEW TECHNOLOGY PACKAGE**

Manufacturing **Total**

**Manufacturing**

**Cost**

**(Component/**

**Assembly)** Markup

**Total Markup**

**Cost**

**(Component/**

**Assembly) Total** 

**Packaging**

**Cost**

**(Component/**

**Assembly)**



### 6 **07 Mechanical Controls Subsystem** 

7 **08 Electriacl Controls Subsystem** 

8 **09 Parking Mechanism Subsystem** 

9 **20 Driver Operated External Controls Subsystem**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**

**- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **- -**  **-**

**7.60 7.60**  **38.00 0.20**  **3.98 2.66**  **0.35 7.18**  **0 45.18** 

**- 0.00** 

**- (14.88)**  **(4.96) (4.96)**  **(24.80) (0.13)**  **(2.60) (1.73)**  **(0.23) (4.69)**  **0**



### 24.32 **30.33 221.17**  **1.03 17.98**  **12.23 2.09**  **33.34 0**  **254.51**

**- 3,836.70** 

**-** 

### (94.73) **4.84 (2.99)**  **(92.88) (1.16)**  **(11.00) (7.89)**  **(1.21) (21.26)**  **0**

09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich

(248)373-6000 Ext. 2411

### Page:3 of 3 

# COST MODEL ANALYSIS TEMPLATE

**Light-Duty Technology Cost Study**

**EP-C-07-069 WA1-3** Printed: 8/13/2012

DRAFT



# 02 **Transmission**

1 **01 External Components** 

2 **02 Case Sbsystem** 

3 **03 Gear Train Subsystem** 

4 **05 Launch Clutch Subsystem** 

5 **06 OilPump and Filter Subsystem** ItemSubsystemSystem



### USD **USD USD**  **USD**

**- -**  **- -** 

**(11.03)**

**- -**  **-**

**(119.68)**

**- -**  **-**

**45.16**

**- (7,650.80)** 

**-**

**0.90**

**- -**  **- Tooling (x1000)**  **System**

**ED&T/R&D**

**(x1000) Investment** 

**(X1000) Net** 

**Component/**

**Assembly**

**Cost Impact to**

**OEM**



### 6 **07 Mechanical Controls Subsystem** 

7 **08 Electriacl Controls Subsystem** 

8 **09 Parking Mechanism Subsystem** 

9 **20 Driver Operated External Controls Subsystem**  **- -**  **- -** 

**- -**  **- -** 

**- -**  **- -** 

**(29.49)**

**- -**  **-**



### (114.15)

**- (7,650.80)** 

**-**

**114.15**



### 09000064810d3b0c.xls

EPA Contract:EP-C-07-069 WA1-3 PROPRIETARY and CONFIDENTIAL Author: G. Kolwich

(248)373-6000 Ext. 2411