1 of 10 

### ENCLOSURE 1 

## INFORMATION COLLECTION REQUEST FOR Flexible Polyurethane Foam Production We are conducting this I nformation C ollection R equest (ICR) to assist the EPA Administrator in developing emission standards for Flexible Polyurethane Foam under Clean Air Act (CAA) section 112. We are sending this ICR to you under the authority of Section 114 of the CAA. BACKGROUND: We are required by s ection 112(f)(2) of the Clean Air Act (CAA) to assess the risk remaining (residual risk) eight years after the application of maximum achievable cont rol technology (MACT) standards under section 112(d). If we find the residual risk fails to protect public health with an ample margin of safety or to prevent (taking into consideration various factors) adverse environmental effects , we are required to pr omulgate more stringent standards
. T he Flexible Polyurethane Foam MACT standard was promulgated in October 1998 ( see 63 FR 53980). We are preparing to initiate our residual risk review. Please note this survey is for flexible polyurethane foam production only and does not cover flexible polyurethane foam fabrication, other than identifying if flexible polyurethane foam fabrication is conducted as a co
- located operation. S ection 114(a) of the CAA give s us the authority to require you to provide us with information for the following purposes: 1. Developing or assisting in the development of the following: a. State implementation plans (§§ 110 and 111(d)); b. New Source Performance Standards (NSPS) (§ 111); c. National Emissions Standards for Hazardous Air Po llutants (NESHAP) (§ 112); d. Solid waste combustion or other related solid waste regulations (§ 129); 2. Determining whether any person is in violation of any standards or requirements developed under the authorities cited above; or 3. Carrying out any provision u nder the CAA (except certain provisions under Title II).2 of 10 

## The Administrator may require that those persons identified above do the following so the Administrator may have the information necessary for the items listed in #1
- 3:

 make reports;  establish and maintain records;  install, use, and maintain monitoring equipment, and use audit procedures, or methods;  sample emissions (in accordance with such procedures or methods, at such locations, at such intervals, during such periods, and in such manner as we shall prescribe);  keep records on control equipment parameters, production variables or other indirect data when direct monitoring of emissions is impractical;  submit compliance certifications in accordance with section 114(a)(3); and  prov ide such other information as we may reasonably require. We seek information on existin g f lexible p olyurethane f oam production sources in this survey in order to collect information needed to conduct the residual risk review required by section 112 of the Act
. DIRECTIONS FOR COMPLETING THIS SURVEY : You must complete and return this survey by December 6, 2011. You must identify clearly any response(s) that you consider to be confidential business information (CBI). Any responses not so identified will be included in a publicly available database. You may r efer to Enclosures , 3, 4, 5, and 6 to learn how we will treat CBI a s well as what information you may be asked to submit later to substantiate a claim of confid entiality. DEFINITIONS: For the purposes of this ICR only, use the following defin itions : Auxiliary blowing agent, or ABA, means a low
- boiling point liquid added to assist foaming by generating gas beyond that resulting from the isocyanate
- water reaction. Flexible polyurethane foam means a flexible cellular polymer containing urea and carbamate linkages in the chain backbone produced by reacting a diisocyanate, polyol, and water. Flexible polyurethane foams are open
- celled, permit the passage of air throu gh the foam, and possess the strength and flexibility to allow repeated distortion or compression under stress with essentially complete recovery upon removal of the stress. Flexible polyurethane foam process means the equipment used to produce a flexible polyurethane foam product. For the purpose of this survey, the flexible polyurethane3 of 10 

## foam process includes raw material storage; production equipment and associated piping, ductwork, etc.; and curing and storage areas. HAP ABA means methylene chloride, o r any other HAP compound used as an auxiliary blowing agent. Initial startup means the first time a new or reconstructed affected source begins production of flexible polyurethane foam. Rebond foam means the foam resulting from a process of adhering small particles of foam (usually scrap or recycled foam) together to make a usable cushioning product. Various adhesives and bonding processes are used. A typical application for rebond foam is for carpet underlay. Rebond foam process means the equipment used to produce a rebond foam product. For the purpose of this subpart, the rebond f oam process includes raw material storage; production equipment and associated piping, ductwork, etc.; and curing and storage areas. Recovery device means an individual un it of equipment capable of and used for the purpose of recovering chemicals for use, reuse, or sale. Recovery devices include, but are not limited to, carbon adsorbers, absorbers, and condensers. Slabstock flexible polyurethane foam means flexible polyure thane foam that is produced in large continuous buns that are then cut into the desired size and shape. Slabstock flexible polyurethane foam production line includes all portions of the flexible polyurethane foam process from the mixhead to the point in the process where the foam is completely cured. Storage vessel means a tank or other vessel that is used to store diisocyanate or HAP ABA for use in the production of flexible polyurethane foam. Storage vessels do not include vessels with capacities small er than 38 cubic meters (or 10,000 gallons). CONFIDENTIAL BUSINESS INFORMATION (CBI) : Please indicate if any CBI is included in this survey response:  Y  N4 of 10 

## Flexible Polyurethane Foam Production Survey Form PART I. OWNER INFORMATION For questions 3 through 5, provide a separate Part I form for each facility , if you own or operate more than one facility . 1 . Name of Legal Owner: Lear Corporation a. Address: 21557 Telegraph Road b. City: Southfield c. State: Michig an d. Zip: 48033 e. County: Oakland 2 .Facility Name: Renosol Seating, Hebron

_________________________ _________________________________ 3 . Complete street address of facility (physical location): a. Address: 180 North High Street b. City: Hebron c. State: Ohio d. Zip: 43025 e. County: Licking f. Longitude and Latitude coordinates [ in decimal degrees with five significant figures to the right of the decimal place (e.g., 38.2794 1 , - 85.64371) ] : 39.96841,

_ - 82.48868 4 . Facility Contact: a. Name (First Name, Last Name): Mike Walkowsi b. Title: Director of Operations c. Telephone Number: ( 989 ) 588
- 6181 _Ext ____________ d. Fax Number: ( )

_ e. E
- mail address : mwalkowski@lear.com f. Primary NAICS code for the facility__ 326150

__________________________5 of 10 

## 5. Flexible Polyurethane Foam Production We believe that you own or operate a facility that engages in production of slabstock, molded or rebond f lexible p olyurethane f oam . If you believe that this survey does not pertain to you, please indicate your reason below:  Plant is permanently shut down. Please also identify the date the Foam Production plant was shut down and what steps were taken to close the Foam Production plant. Include date the permit was inactivated.

________________________________ ________________________________

________________________________ ________________________________

________________________________ ________________________________  No slabstock, rebond, or molded flexible polyurethane foam production plant is located at this facility. If you do not operate a flexible polyurethane foam production plant (i.e., you check either box for question 5 ), w e will review that information and respond as to whether you need to complete any other part of the survey Please mail, fax, or e - mail Part I to: U.S. EPA Mailroom Attn: Sharon Nizich Mail Code: D243
- 0 4 Research Triangle Park, NC 27711 Phone: 919 541 2825 Fax: 919 541
- 5450 Email address : Nizich.sharon@epa.gov6 of 10 

## PART II. GENERAL FACILITY INFORMATION 1
. Please provide the following general information for each flexible polyurethane foam production p lant: a. Number of employees at the facility where the flexible polyurethane foam production is located: 80

________________________________ ________________ b. Number of employees at the parent company, organization or institution (e.g. municipality, university, etc.) that owns the facility: 93,000

_________________ c. Is the legal owner a small entity as defined by the Regulatory Flexibility Act ? Refer to the Small Business Administration’s Size Standards at: http:// www.sba.gov/sites/default/files/Size_Standards_Table.pdf  Y  N  Unknown [insert the following if applicable] d. Any other co
- located operations and if so, what type of operation? N/A e. Are any operations on site subject to federal and State emission standards and if yes, which standards? Ohio Administrative Code (OAC) rule 3745
- 15
- 07, OAC rule 3745
- 31
- 05(A)(3), OAC rule 3745
- 31
- 05(E) f. Is the facility a major source or area source? Major sources are all activities located on contiguous area under common control where the aggregate potential to emit for the activities exceeds ten (10) tons per year of a single HAP or twenty
- five (25) tons per year of a combination of HAPs. Area source 

## g. Type of plant . Check all that apply.  Molded Flexible Polyurethane Foam  Slabstock Flexible Polyurethane Foam  Rebond Foam Production h. Please list information concerning storage tanks at this facility, including size, contents, estimated emissions of emitted pollutants, and piping characteristics. Utili ze a flow diagram if necessary. ID Contents Size(gal) Emissions(TPY) Piping characteristics TDI 1 TDI 6,500 <0.01 Hard piped to closed day tanks TDI 2 TDI 6,500 < 0.01 Hard piped to closed day tanks7 of 10 

## Poly 1 - 1N DE OA 6,500 <0.25 Hard piped to closed day tanks Poly 1 - 1S DEOA 6,500 <0.25 Hard piped to closed day tanks Poly 2 - 1 DEOA 6,500 <0.25 Hard piped to closed day tanks Poly 3 - 1 DEOA 6,500 <0.25 Hard piped to closed day tanks 2. Please provide a flow diagram of the process units associated with the flexible polyurethane foam production process at your facility. Label each process unit and emission point with a unique identification code and complete the table below. The flow diagram should display an identification code for streams entering (raw materials/feedstocks) and ex iting the process unit (product streams), and emission streams. The flow diagram should also display an identification code for add - on control devices and streams entering and exiting the add - on control devices. Where applicable, include in - process stream s, waste streams, wastewater streams, and emission release points in the flow diagram . Identification code Description of item submitted with survey response TDI 1 TDI storage tank TDI 2 TDI storage tank TDI Day TDI day tank MRT Mold release totes MRSO Mold release spray operations FOAM Foam pour from robotic heads to molds T S001 TDI unloaded from bulk tank trucks and totes into TDI storage tanks TS002 TDI pumped from TDI storage tanks to the TDI day tank TS003 TDI pumped from the TDI day tank to the robotic head8 of 10 

## MRS Mold release stream TEP001 TDI emission point from TDI storage tanks TEP002 TDI emission point from TDI day tank SV01 TDI emission point from robotic head SV02 Hydrocarbon HAP emission point from mold release spray operations CFD Carbon filter drum to treat emissions from TDI storage tanks Poly 1
- 1N Blended p oly ol storage tank Poly 1
- 1S Blended polyol storage tank Poly 2
- 1 Blended polyol storage tank Poly 3
- 1 Blended polyol storage tank P1 Blended polyol day tank P2 Blended polyol day tank P3 Blended polyol day tank TS004 Blended polyol pumped from storage tanks to day tanks TS005 Blended polyol pumped from storage tanks to day tanks TS006 Blended polyol pumped from storage tanks to day tanks TS007 Blended polyol pumped from storage tanks to day tanks TS008 Blended polyol pumped from blended polyol day tanks to the robotic head9 of 10 

## TS009 Blended polyol pumped from blended polyol day tanks to the robotic head TS010 Blended polyol pumped from blended polyol day tanks to the robotic head TEP003 Diethanolamine emission point from blended polyol day tanks TEP004 Diethanolamine emission point from blended polyol storage tanksFor environmental management purposes only.

N / A PN-21110004 180 N. High Street Hebron, Ohio 12 December 2011 Renosol Seating Process flow diagram 1 Empty mold (start) Manually place parts and straps Spray solvent-based mold release

(MRSO) Foam pour robotic heads (FOAM) Mold opens, remove foam

cushion Mold closes, heat cures Clean mold out by hand TDI emissions

(SV01)

Compress cushion Mold release totes (MRT)
Inspect

Apply water-based noise reducer

Final product Repair with water-based glue, if necessary
Poly 1-1N (TDI 2) (TDI 1)

Bulk tank trucks, totes Poly 1-1S Poly 2-1

emissions to carbon filter drum (CFD) P1 P2 P3 (TDI Day) Day tanks

Storage tanks Poly 3-1 Key Step in process Process equipment Storage and day tanks Blended polyol TDI (TS001) TDI emissions (TEP001) (TS002) ethyl benzene, toluene emissions (SV02)

(TS003) (MRS) TDI emissions (TEP002)
(TS008) (TS009) (TS010)

(TS004) (TS005) (TS006) (TS007)
DEOA emissions (TEP004) DEOA emissions (TEP003)10 of 10 

## 3 . List Federal air pollution control regulations applicable to each process unit.

Process unit name Process unit identification code Federal air pollution control regulation N/A N/A N/AEnclosure 2

2010 2009 2008 2010 2009 2008 TDI 1* 6,455,099 4,292,682 3,075,078 pounds of foam products 5,760 hrs 5,760 hrs 5,760 hrs TDI 2 TDI Day MRT MRSO FOAM POLY 1-1N POLY 1-1S POLY 2-1 POLY 3-1 P1 P2 P3

POLY 1-1S, POLY 2-1, POLY 3-1, P1, P2, P3 *total production amount and average time each product was manufactured applies to TDI 1, TDI 2, TDI Day, MRT, MRSO, FOAM, POLY 1-1N,

Process unit name Production Amount Production units (e.g., gallons, pounds) 

### PART III. FEEDSTOCK, RAW MATERIAL, AND PRODUCTION INFORMATION 1. Please complete the following table for production information for each process unit. Average time each product was manufactured (e.g., days, or hours) Process unit nameEnclosure 2

2. Please complete the following table for Raw Materials/feedstocks entering each process unit. Include only HAP-containing feedstock.
2010 2009 2008 TDI 1 TDI 764,465 lbs 440,371 lbs 407,517 lbs TDI 2 TDI 764,465 lbs 440,371 lbs 407,517 lbs TDI Day TDI 1,528,930 lbs 880,741 lbs 815,034 lbs FOAM TDI 1,528,930 lbs 880,741 lbs 815,034 lbs POLY 1-1N Blended polyol 1,186,125 lbs 788,780 lbs 565,046 lbs POLY 1-1S Blended polyol 1,186,125 lbs 788,780 lbs 565,046 lbs POLY 2-1 Blended polyol 1,186,125 lbs 788,780 lbs 565,046 lbs POLY 3-1 Blended polyol 1,186,125 lbs 788,780 lbs 565,046 lbs P1 Blended polyol 1,581,499 lbs 1,051707 lbs 753,394 lbs P2 Blended polyol 1,581,499 lbs 1,051707 lbs 753,394 lbs P3 Blended polyol 1,581,499 lbs 1,051707 lbs 753,394 lbs Process unit name Raw

material/feedstock Raw material/feedstock amount Raw material/feedstockEnclosure 2

Raw material products/feedstock Auxiliary Blowing Agents Chemical Compounds % of each chemical compound TDI 2,4-Toluene Diisocyanate 80% Blended Polyol Diethanolamine 1.6% 3. Provide composition information for feedstock/raw materials.Enclosure 2

4. Are any HAP-containing adhesivies utilized in repair of foam as part of the production process? No Adhesive Name HAP Contained HAP Content (wt%) Annual Usage (lbs)Enclosure 2a

Owner Name: Lear Corporation______________________ Facility Name: Renosol Seating-Hebron__________________________

Hours Per (e.g., week,

month, year) TDI 1* 2000 $2,300,000 unknown 6,500 gallons 5,760 year TDI 2 2000 unknown 6,500 gallons 5,760 year TDI Day 2000 unknown 60 gallons 5,760 year MRT 2000 unknown 400 gallons 5,760 year MRSO 2000 unknown 24 lb/hr 5,760 year FOAM 2000 unknown unknown 5,760 year Poly 1-1N 2000 unknown 6,500 gallons 5,760 year Poly 1-1S 2000 unknown 6,500 gallons 5,760 year Poly 2-1 2000 unknown 6,500 gallons 5,760 year Poly 3-1 2000 unknown 6,500 gallons 5,760 year P1 2000 unknown 60 gallons 5,760 year P2 2000 unknown 60 gallons 5,760 year P3 2000 unknown 60 gallons 5,760 year *original capital cost includes TDI 1, TDI 2, TDI Day, MRT, MRSO, FOAM, poly 1-1N, Poly 1-1S, Poly 2-1, Poly 3-1, P1, P2, P3

Process Unit ID: see below

__________________________________ PART IV. GENERAL FLEXIBLE POLYURETHANE FORAM PRODUCTION INFORMATION

Process unit ID Year unit originally

installed Original captial

cost of unit(s) Remaining useful life

of unit Maximum design

capacity (e.g., lbs/day) Please complete the following questions for each Flexible Polyurethane Foam Production process unit. You are not expected to generate new information for this survey. Only supply data that are readily available to you.

Typical unit operation 1. Please provide the following information for each Flexible Polyurethane Foam Production process unit: a. Provide general information for each process unitEnclosure 2a Owner Name: Lear Corporation_____________________________ Facility Name: Renosol Seating-Hebron_______________ Process Unit ID: see below

_______________________ b. Provide information on upgrades to each flexible polyurethane foam production process unit and associated air pollution control trains.

TDI 1 no upgrades N/A N/A N/A TDI 2 no upgrades N/A N/A N/A TDI Day no upgrades N/A N/A N/A MRT no upgrades N/A N/A N/A MRSO no upgrades N/A N/A N/A FOAM no upgrades N/A N/A N/A Poly 1-1N no upgrades N/A N/A N/A Poly 1-1S no upgrades N/A N/A N/A Poly 2-1 no upgrades N/A N/A N/A Poly 3-1 no upgrades N/A N/A N/A P1 no upgrades N/A N/A N/A P2 no upgrades N/A N/A N/A P3 no upgrades N/A N/A N/A Description of upgrades made to air pollution control devices associated with the Description of upgrades made to the process unit Year(s) upgrade was made Process unit ID Year(s) upgrade was madeEnclosure 2a

Owner Name: Lear Corporation___________ Facility Name: Renosol Seating-Hebron_____________________ Process Unit ID: see below

__________________________

Process Unit ID Total operating and

maintenance costs 2008 2009 2010 TDI 1 $0 $0 $0 TDI 2 $0 $0 $0 TDI Day $0 $0 $0 MRT $0 $0 $0 MRSO $0 $0 $0 FOAM $0 $0 $0 Poly 1-1N $0 $0 $0 Poly 1-1S $0 $0 $0 Poly 2-1 $0 $0 $0 Poly 3-1 $0 $0 $0 P1 $0 $0 $0 P2 $0 $0 $0 P3 $0 $0 $0 c. Using the format on this page, include operating and maintenance cost information for each process unit. Definitions for different types of costs are taken from EPA Air Pollution Control Cost Manual at http://epa.gov/ttn/catc/products.html#cccinfoEnclosure 2a

Owner Name: Lear Corporation________________________________ Facility Name: Renosol Seating-Hebron_____________
2. Include yearly emissions information in the following table (include source of information).

Emission Point Process

Unit ID HAP Pollutant * Tons per year 2006 Tons per year

2007 Tons per year

2008 Tons per year

2009 Tons per year

2010 TEP001 TDI 1 2,4-Toluene Diisocyanate <0.01 <0.01 <0.01 <0.01 <0.01 TEP001 TDI 2 2,4-Toluene Diisocyanate <0.01 <0.01 <0.01 <0.01 <0.01 TEP002 TDI Day 2,4-Toluene Diisocyanate <0.01 <0.01 <0.01 <0.01 <0.01 SV02 MRSO Toluene 0.017 0.017 0.017 0.017 0.017 SV02 MRSO Ethylbenzene <0.01 <0.01 <0.01 <0.01 <0.01 SV01 FOAM 2,4-Toluene Diisocyanate <0.01 <0.01 <0.01 <0.01 <0.01 TEP004 Poly 1-1N Diethanolamine** <0.25 <0.25 <0.25 <0.25 <0.25 TEP004 Poly 1-1S Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25 TEP004 Poly 2-1 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25 TEP004 Poly 3-1 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25 TEP003 P1 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25 TEP003 P2 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25 TEP003 P3 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25 unit. Process Unit ID: see below

_________________
Include storage tanks or any auxiliary equipment on site, per unit ID and label each as type of

*Emission information for the facility comes from TRI reports and mass balance calculations. **The combined diethanolamine emissions for the entire facilty is less than 0.25 tons per year.Enclosure 2a Owner Name: Lear Corporation_____________________________ Facility Name: Renosol Seating-Hebron_______________ Process Unit ID: see below___________________

e. Submit a copy of the test reports. f. For pollutants measured with continuous emissions monitoring systems (CEMS), please submit a copy of the most recent Relative Accuracy Test Audit (RATA) for the last 30 day period including those days where manual testing was conducted. 3. Provide information on each emission test conducted at each specific process unit. Please copy this page and provide the following information for each test conducted at anytime in the last 5 years. N/A (no emission testing performed the last 5 years.) a. Identify the Process Unit ID:_______________________________ b. Describe emission release point(s) that were tested: __________________________________________________ c. Date of test: ______________________________________ d. Specify the test method(s) used: ___________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation___________________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: see below___________________

a. Process Unit ID: CFD______________________________________________________________ b. Does the process unit have a control device that reduces air pollution : X Yes _____ No c. Describe the release point(s) that are being controlled (e.g., equipment or unit operation where the release point is located): TDI 1, TDI 2___________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________ d. Type of control device: Carbon filter drum______________________________________________ e. Year installed: 2000__________________________________________________________________ f. Manufacturer: Calgon Carbon Corporation_______________________________________________ g. Model No: 9383000_________________________________________________________________ h. Original installed cost of the control device (capital cost of the control plus installation cost): $610 for capital only i. List the elements that are included in the installed cost estimate in question IV.5.h (e.g., ductwork, piping, foundation/supports, site preparation): Unknown_______________________

___________________________________________________________________________________

___________________________________________________________________________________

___________________________________________________________________________________

__________________________________________________________________________________ 4. For each flexible polyurethane foam production process unit, provide the following information regarding air pollution control devices. Please copy this page and provide the following information for each unit:j. Use the following table to provide the annual cost for operating and maintenance of each

control device. Operating cost information 2008 2009 2010 Control device ID: CFD CFD CFD Total operating costs unavailable unavailable unavailable Electricity costs N/A N/A N/A Wastwater treatment costs N/A N/A N/A Fuel costs N/A N/A N/A Water costs N/A N/A N/A Waste disposal costs unavailable unavailable unavailable Process unit operating labor costs $0 $0 $0 Monitoring, recordkeeping, and reporting $0 $0 $0 Other (please describe):

________________ Other (please describe):

________________Enclosure 2a

Owner Name: Lear Corporation____________________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: see below_________________

Process unit ID Measures or modification made to minimuze emissions Estimated emission reduction (lb/yr) TDI 1 regular maintenance not measured TDI 2 regular maintenance not measured TDI Day regular maintenance not measured MRT regular maintenance not measured MRSO regular maintenance not measured FOAM regular maintenance not measured Poly 1-1N regular maintenance not measured Poly 1-1S regular maintenance not measured Poly 2-1 regular maintenance not measured Poly 3-1 regular maintenance not measured P1 regular maintenance not measured P2 regular maintenance not measured P3 regular maintenance not measured 5. For each process unit identify measures (e.g., annual tune-ups or burners, good comubtion practices, pollution prevention measures, or any other emission control approaches that reduce HAP emissions) or modifications made to the process unit to reduce emissions:Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: TDI 1________________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A ___________________________________________________________________________________________ e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. ___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?

___________________________________________________________________________________________ 6. Other emission reduction techniques. Include any information about changes made in raw material usage to

c. At what frequency is parameter monitoring done? ______________________________________________ d. Describe initial and ongoing parameter monitoring quality assurance/control:

___________________________________________________________________________________________ reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: TDI 2________________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A ___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed? 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________ d. Describe initial and ongoing parameter monitoring quality assurance/control:

___________________________________________________________________________________________

___________________________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: TDI Day______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A ___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed? 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________ d. Describe initial and ongoing parameter monitoring quality assurance/control:

___________________________________________________________________________________________

___________________________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: MRT________________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A ___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed? 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________ d. Describe initial and ongoing parameter monitoring quality assurance/control:

___________________________________________________________________________________________

___________________________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: MRSO_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A ___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed? 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________ d. Describe initial and ongoing parameter monitoring quality assurance/control:

___________________________________________________________________________________________

___________________________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: FOAM_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed? 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________ d. Describe initial and ongoing parameter monitoring quality assurance/control:

___________________________________________________________________________________________

___________________________________________________________________________________________

___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above.Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: POLY 1-1N_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A d. Describe initial and ongoing parameter monitoring quality assurance/control: 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. ___________________________________________________________________________________________

___________________________________________________________________________________________ e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: POLY 1-1S_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A d. Describe initial and ongoing parameter monitoring quality assurance/control: 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. ___________________________________________________________________________________________

___________________________________________________________________________________________ e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: POLY 2-1_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A d. Describe initial and ongoing parameter monitoring quality assurance/control: 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. ___________________________________________________________________________________________

___________________________________________________________________________________________ e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: POLY 3-1_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A d. Describe initial and ongoing parameter monitoring quality assurance/control: 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. ___________________________________________________________________________________________

___________________________________________________________________________________________ e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: P1_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A d. Describe initial and ongoing parameter monitoring quality assurance/control: 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. ___________________________________________________________________________________________

___________________________________________________________________________________________ e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: P2_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A d. Describe initial and ongoing parameter monitoring quality assurance/control: 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. ___________________________________________________________________________________________

___________________________________________________________________________________________ e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: P3_______________________

Emission reduction technique descriptions Pollutants affected Reduction efficiency N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A d. Describe initial and ongoing parameter monitoring quality assurance/control: 6. Other emission reduction techniques. Include any information about changes made in raw material usage to reduce emissions, such as substitutions or product reformulation. a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique? c. At what frequency is parameter monitoring done? ______________________________________________

___________________________________________________________________________________________ 7. Please submit a copy of any cost information you have for the modification or emission reduction method (other than add-on control devices) listed above. ___________________________________________________________________________________________

___________________________________________________________________________________________ e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

___________________________________________________________________________________________

___________________________________________________________________________________________ f. What is annual parameter monitoring cost?Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: TDI 1______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0____________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A 8. Please provide the following information for each process unit during start-up and shutdown operation:Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: TDI 2______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: TDI Day___________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: MRT______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: MRSO____________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: FOAM______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: POLY 1-1N______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: POLY 1-1S______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: POLY 2-1______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: POLY 3-1______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: P1______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: P2______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AEnclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________ Process Unit ID: P3______________________

Emission source(s) causing event Description

of event Permit

conditions exceeded (Y/N) Date of

Event Duration

of each event (hours) Was the event

covered by a contingency plan for controlling emissions? (Y/N) Estimates

of emissions during event (pounds) Basis for

emissions estimate Any monitoring

data or control system parameter monitoring collected during event? (Y/N) 8. Please provide the following information for each process unit during start-up and shutdown operation: a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________ b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/AOwner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: TDI 1_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reports (either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________ i. What were the test conditions at the time of testing ? ________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown _______________________________________________________________________________ Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: TDI 2_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________ e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________ f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

(either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reportsOwner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: TDI Day___________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________ e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________ f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

(either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reportsOwner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: MRT_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________ e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________ f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

(either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reportsOwner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: MRSO_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________ e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________ f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

(either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reportsOwner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: FOAM_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________ e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________ f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

(either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reportsOwner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: POLY 1-1N_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reports (either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________ i. What were the test conditions at the time of testing ? ________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown _______________________________________________________________________________ Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: POLY 1-1S_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reports (either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________ i. What were the test conditions at the time of testing ? ________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown _______________________________________________________________________________ Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: POLY 2-1_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reports (either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________ i. What were the test conditions at the time of testing ? ________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown _______________________________________________________________________________ Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: POLY 3-1_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reports (either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________ i. What were the test conditions at the time of testing ? ________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown _______________________________________________________________________________ Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: P1_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reports (either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________ i. What were the test conditions at the time of testing ? ________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown _______________________________________________________________________________ Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: P2_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reports (either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________ i. What were the test conditions at the time of testing ? ________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown _______________________________________________________________________________ Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: P3_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

of the flexible polyuretuane foam production process unit. k. Are you required to submit periodic and immediate start-up and shutdown reports (either stand-alone or contrained within the periodic excess emissions report) to your permitting aurhority? no__________________________________________________________ _______________________________________________________________________________ i. What were the test conditions at the time of testing ? ________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ j. Please submit a copy of any test data you have conducted during any start-up or shutdown _______________________________________________________________________________ Enclosure 2a
c. Please list the procedures that are followed or any activities that occur during start-up and shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):
d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No g. If yes, when and why did you conduct such testing? __________________________________

_______________________________________________________________________________

_______________________________________________________________________________ h. Please identify the emissions test method(s) used during start-up or shutdown.

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation___________ Facility Name: Renosol Seating-Hebron________ Process Unit ID: see below

______________ 9. Stack Relase Parameters for Emission Points Please provide the following information for all emission release points for use in righ modeling



### Longitude Latitude SV02 MRSO 

### -82.48834 39.96826 48 1,885 75 3 SV01 FOAM 

### -82.48832 39.96842 48 1,885 75 3 Diameter of release point (feet) Location of release point (decimal degrees, minimum 5 digits beyond

decimal) Emission Point Process Unit ID Height of release point (feet) Exit of velocity

of vent release point (feet/second) Exit

temperature of vent/flue gas (F)Owner Name: Lear Corporation _____________________ Facility Name: Renosol Seating-Hebron

_____________________

10. Non point releases. Please include a listing of fugitive releases, including the following information per release point. Please include "no releases" if this question does not apply. Notes on modeling data definitions are below.



### Height of release point Release Height Angle of Rotation Longitude Latitude (ft) (ft) x (length, ft) y (width, ft) (degrees) no releases TDI 1 320 249 5 

### no releases TDI 2 320 249 5 

### TEP002 TDI Day 

### -82.48846 39.96851 20 320 249 5 

### no releases MRT 320 249 5 

### no releases MRSO 320 249 5 

### no releases FOAM 320 249 5 

### TEP004 POLY 1-1N -82.48817 39.96871 20 320 249 5 

### TEP004 POLY 1-1S -82.48818 39.96866 20 320 249 5 

### TEP004 POLY 2-1 -82.48823 39.96873 20 320 249 5 

### TEP004 POLY 3-1 -82.48828 39.96873 20 320 249 5 

### TEP003 P1 -82.48847 39.96842 20 320 249 5 

### TEP003 P2 -82.48864 39.96845 20 320 249 5 

### TEP003 P3 -82.48845 39.96848 20 320 249 5 

### Dimension of Source Location of release point (decimal degrees, minimum 5 digits beyond decimal) Emission Point Process Unit

ID

Longitude: Measure in decimal degrees of the angular distance on a meridan east or west of the prime meridian Negative (-) data point for N. American. Includle (-) sign. Ex. -123.234561. For point sources this represents the center of the source; for fugitive sources this is the southwest corner if the fugitive angle is zero, or the western most corner if the fugitive angle is greater than zero. Notes on Modeling Data: Coordinates: For geographic coordinates, provide either latitude and longitude or UTM coordinates with zone. Latitude and longitude should be provided in decimal degrees, with 6 digits to right of decimal point, and an indication of the associated NAD (North American Datum, either NAD27 or NAD83. If left blank, NAD83 will be Latitude: Measure in decimal degrees of the angular distance on a meridian north or south of the equator. Positive (+) data point for N. America. Include (+) sign. Ex. +78.123456. For point sources this represents the center of the source; for fugitive sources this is the southwest corner if thefugitive angle is zero, or the western most corner if the fugitive angle is greater than zero.

Angle of Rotation: Angle of rotation specifies the rotation of the source from north (in the clockwise direction). The location coordinates (UTM or latitude and longitude) should reflect the southwest corner of the area source. The x-dimension should reflect the length of the source in the easterly direction, or in the southeasterly direction if the source is rotated. The y-dimension should reflect the length in the northerly direction, or the northeasterly direction if the source is rotated.Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: TDI 1_____________________ 11. Scrubber

_______________________________________________________________________________ n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ l. Average outlet gas temperature for each scurbber: ________________________________ o F m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ b. Please list the pollutants that the scrubber is intended to reduce or remove. a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No

k. Mist eliminator: _____ Yes _____ No _______________________________________________________________________________

_______________________________________________________________________________ c. Type of scrubber: _______________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: TDI 2_____________________ 11. Scrubber

b. Please list the pollutants that the scrubber is intended to reduce or remove. a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________ o F _______________________________________________________________________________

_______________________________________________________________________________ c. Type of scrubber: _______________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No

n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: TDI Day__________________ 11. Scrubber

b. Please list the pollutants that the scrubber is intended to reduce or remove. a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________ o F _______________________________________________________________________________

_______________________________________________________________________________ c. Type of scrubber: _______________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No

n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: MRT_____________________ 11. Scrubber

b. Please list the pollutants that the scrubber is intended to reduce or remove. a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________ o F _______________________________________________________________________________

_______________________________________________________________________________ c. Type of scrubber: _______________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No

n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: MRSO___________________ 11. Scrubber

n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ b. Please list the pollutants that the scrubber is intended to reduce or remove. a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________ o F _______________________________________________________________________________

_______________________________________________________________________________ c. Type of scrubber: _______________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ NoEnclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: FOAM___________________ 11. Scrubber

n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ b. Please list the pollutants that the scrubber is intended to reduce or remove. a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________ o F _______________________________________________________________________________

_______________________________________________________________________________ c. Type of scrubber: _______________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ NoEnclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: POLY 1-1N___________________ 11. Scrubber

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ _______________________________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No l. Average outlet gas temperature for each scurbber: ________________________________ o F m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________ c. Type of scrubber: _______________________________________________________________ a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No b. Please list the pollutants that the scrubber is intended to reduce or remove.

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: POLY 1-1S___________________ 11. Scrubber

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ _______________________________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No l. Average outlet gas temperature for each scurbber: ________________________________ o F m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________ c. Type of scrubber: _______________________________________________________________ a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No b. Please list the pollutants that the scrubber is intended to reduce or remove.

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: POLY 2-1___________________ 11. Scrubber

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ _______________________________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No l. Average outlet gas temperature for each scurbber: ________________________________ o F m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________ c. Type of scrubber: _______________________________________________________________ a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No b. Please list the pollutants that the scrubber is intended to reduce or remove.

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: POLY 3-1___________________ 11. Scrubber

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ _______________________________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No l. Average outlet gas temperature for each scurbber: ________________________________ o F m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________ c. Type of scrubber: _______________________________________________________________ a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No b. Please list the pollutants that the scrubber is intended to reduce or remove.

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: P1___________________ 11. Scrubber

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ _______________________________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No l. Average outlet gas temperature for each scurbber: ________________________________ o F m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________ c. Type of scrubber: _______________________________________________________________ a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No b. Please list the pollutants that the scrubber is intended to reduce or remove.

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: P2___________________ 11. Scrubber

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ _______________________________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No l. Average outlet gas temperature for each scurbber: ________________________________ o F m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________ c. Type of scrubber: _______________________________________________________________ a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No b. Please list the pollutants that the scrubber is intended to reduce or remove.

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________ Process Unit ID: P3___________________ 11. Scrubber

_______________________________________________________________________________

_______________________________________________________________________________

_______________________________________________________________________________ n. What control devices are upstream of the scrubber? _________________________________ o. What control devices are downstream of the scrubber? ______________________________ _______________________________________________________________________________ d. Design pollutant-laden gas inlet flow rate: ______acfm e. Design pollutant-laden gas inlet temperature: ________ o F f. Scrubbing medium (describe): ____________________________________________________ g. Influent scrubbing medium pH: ___________________________________________________ h. Effluent scurbbing medium pH: ___________________________________________________ i. Scrubber water flow: _________________________________________________ gals/min (?) j. Scrubber pressure drop (across each scrubber--provide units): _________________________ k. Mist eliminator: _____ Yes _____ No l. Average outlet gas temperature for each scurbber: ________________________________ o F m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent water with a total solids content of ______________________________________________ c. Type of scrubber: _______________________________________________________________ a. Does the flexible polyurethane foam production process unit have a scurbber?

_____ Yes X No b. Please list the pollutants that the scrubber is intended to reduce or remove.

_______________________________________________________________________________

_______________________________________________________________________________Enclosure 2a

Owner Name: Lear Corporation_____________________ Facility Name: Renosol Seating-Hebron_____________ Process Unit ID: CFD________________________ 12. Carbon Adsorber flexible polyurethane foam production process unit. Legal Owner Name: Lear Corporation Facility Name: Renosol Seating Process Unit ID: CFD Process Unit ID for controlled processes: TDI 1, TDI 2 Stack or Vent Height (ft) 7.5 Stack or Vent Diameter (ft) 0.2 Manufacturer/Model Calgon Carbon Corporation/9383000 Original Installation Date Aug-00 Gas flow rate to condenser (acfm) N/A Inlet gas temerature ( o F) 70 Compound Name 2,4-Toluene Diisocyanate Volume Fraction 80% Compound Name Volume Fraction Compound Name Volume Fraction Compound Name Volume Fraction Please include a copy of this table for each carbon adsorber controlling emissions from

Describe any plans to replace or upgrade the adsorber- none CARBON ADSORBER

Organic compounds in inlet gas stream

Vendor guarantee on adsorber efficient (attach copy) Describe preventative maintenance procedures and frequency List all monitoring methods used, including parameters and frequency- monitor with hand held meter periodically