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ENCLOSURE 1

INFORMATION COLLECTION REQUEST FOR

Flexible Polyurethane Foam Production

We are conducting this Information Collection Request (ICR) to assist the EPA 

Administrator in developing emission standards for Flexible Polyurethane Foam

under Clean Air Act (CAA) section 112. We are sending this ICR to you under the 

authority of Section 114 of the CAA. 

BACKGROUND:

We are required by section 112(f)(2) of the Clean Air Act (CAA) to assess the risk 

remaining (residual risk) eight years after the application of maximum achievable 

control technology (MACT) standards under section 112(d). If we find the residual 

risk fails to protect public health with an ample margin of safety or to prevent 

(taking into consideration various factors) adverse environmental effects, we are 

required to promulgate more stringent standards. The Flexible Polyurethane Foam 

MACT standard was promulgated in October 1998 (see 63 FR 53980). We are 

preparing to initiate our residual risk review. Please note this survey is for flexible 

polyurethane foam production only and does not cover flexible polyurethane foam 

fabrication, other than identifying if flexible polyurethane foam fabrication is 

conducted as a co-located operation.

Section 114(a) of the CAA gives us the authority to require you to provide us with 

information for the following purposes:

1. Developing or assisting in the development of the following:

a. State implementation plans (§§ 110 and 111(d));

b. New Source Performance Standards (NSPS) (§ 111);

c. National Emissions Standards for Hazardous Air Pollutants (NESHAP) 

(§ 112);

d. Solid waste combustion or other related solid waste regulations (§ 129);

2. Determining whether any person is in violation of any standards or 

requirements developed under the authorities cited above; or

3. Carrying out any provision under the CAA (except certain provisions under 

Title II). 
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The Administrator may require that those persons identified above do the 

following so the Administrator may have the information necessary for the items 

listed in #1-3:

 make reports; 

 establish and maintain records; 

 install, use, and maintain monitoring equipment, and use audit procedures, or 

methods; 

 sample emissions (in accordance with such procedures or methods, at such 

locations, at such intervals, during such periods, and in such manner as we

shall prescribe); 

 keep records on control equipment parameters, production variables or other 

indirect data when direct monitoring of emissions is impractical; 

 submit compliance certifications in accordance with section 114(a)(3); and 

 provide such other information as we may reasonably require.

We seek information on existing flexible polyurethane foam production sources in 

this survey in order to collect information needed to conduct the residual risk review 

required by section 112 of the Act. 

DIRECTIONS FOR COMPLETING THIS SURVEY: 

You must complete and return this survey by December 6, 2011. You must 

identify clearly any response(s) that you consider to be confidential business 

information (CBI). Any responses not so identified will be included in a publicly 

available database. You may refer to Enclosures , 3, 4, 5, and 6 to learn how we will 

treat CBI as well as what information you may be asked to submit later to 

substantiate a claim of confidentiality.

DEFINITIONS: For the purposes of this ICR only, use the following definitions:

Auxiliary blowing agent, or ABA, means a low-boiling point liquid added to assist 

foaming by generating gas beyond that resulting from the isocyanate-water reaction.

Flexible polyurethane foam means a flexible cellular polymer containing urea and 

carbamate linkages in the chain backbone produced by reacting a diisocyanate, 

polyol, and water. Flexible polyurethane foams are open-celled, permit the passage 

of air through the foam, and possess the strength and flexibility to allow repeated 

distortion or compression under stress with essentially complete recovery upon 

removal of the stress.

Flexible polyurethane foam process means the equipment used to produce a flexible

polyurethane foam product. For the purpose of this survey, the flexible polyurethane 
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foam process includes raw material storage; production equipment and associated 

piping, ductwork, etc.; and curing and storage areas.

HAP ABA means methylene chloride, or any other HAP compound used as an 

auxiliary blowing agent.

Initial startup means the first time a new or reconstructed affected source begins 

production of flexible polyurethane foam.

Rebond foam means the foam resulting from a process of adhering small particles of 

foam (usually scrap or recycled foam) together to make a usable cushioning product. 

Various adhesives and bonding processes are used. A typical application for rebond 

foam is for carpet underlay.

Rebond foam process means the equipment used to produce a rebond foam product. 

For the purpose of this subpart, the rebond foam process includes raw material 

storage; production equipment and associated piping, ductwork, etc.; and curing and

storage areas.

Recovery device means an individual unit of equipment capable of and used for the 

purpose of recovering chemicals for use, reuse, or sale. Recovery devices include, 

but are not limited to, carbon adsorbers, absorbers, and condensers.

Slabstock flexible polyurethane foam means flexible polyurethane foam that is 

produced in large continuous buns that are then cut into the desired size and shape.

Slabstock flexible polyurethane foam production line includes all portions of the 

flexible polyurethane foam process from the mixhead to the point in the process 

where the foam is completely cured.

Storage vessel means a tank or other vessel that is used to store diisocyanate or HAP 

ABA for use in the production of flexible polyurethane foam. Storage vessels do not 

include vessels with capacities smaller than 38 cubic meters (or 10,000 gallons).

CONFIDENTIAL BUSINESS INFORMATION (CBI): 

Please indicate if any CBI is included in this survey response: Y N 
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Flexible Polyurethane Foam Production Survey Form

PART I. OWNER INFORMATION

For questions 3 through 5, provide a separate Part I form for each facility, if 

you own or operate more than one facility.

1. Name of Legal Owner: Lear Corporation

a. Address: 21557 Telegraph Road

b. City: Southfield

c. State: Michigan

d. Zip: 48033

e. County: Oakland

2.Facility Name: Renosol Seating, Hebron 

__________________________________________________________

3. Complete street address of facility (physical location):

a. Address: 180 North High Street

b. City: Hebron

c. State: Ohio

d. Zip: 43025

e. County: Licking

f. Longitude and Latitude coordinates [in decimal degrees with five significant 

figures to the right of the decimal place (e.g., 38.27941, -85.64371)]: 

39.96841,_-82.48868

4. Facility Contact:

a. Name (First Name, Last Name): Mike Walkowsi

b. Title: Director of Operations

c. Telephone Number: (989)588-6181 _Ext ____________

d. Fax Number: ( ) _

e. E-mail address: mwalkowski@lear.com

f. Primary NAICS code for the facility__326150__________________________
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5. Flexible Polyurethane Foam Production

We believe that you own or operate a facility that engages in production of 

slabstock, molded or rebond flexible polyurethane foam. If you believe that this 

survey does not pertain to you, please indicate your reason below: 

 Plant is permanently shut down. Please also identify the date the Foam 

Production plant was shut down and what steps were taken to close the Foam 

Production plant. Include date the permit was inactivated.

________________________________________________________________

________________________________________________________________

________________________________________________________________

 No slabstock, rebond, or molded flexible polyurethane foam production plant 

is located at this facility.

If you do not operate a flexible polyurethane foam production plant (i.e., you 

check either box for question 5), we will review that information and respond 

as to whether you need to complete any other part of the survey 

Please mail, fax, or e-mail Part I to: 

U.S. EPA Mailroom

Attn: Sharon Nizich

Mail Code: D243-04

Research Triangle Park, NC 27711

Phone: 919 541 2825

Fax: 919 541-5450

Email address: Nizich.sharon@epa.gov
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PART II. GENERAL FACILITY INFORMATION

1. Please provide the following general information for each flexible 

polyurethane foam production plant:

a. Number of employees at the facility where the flexible polyurethane foam 

production is located: 80 ________________________________________________

b. Number of employees at the parent company, organization or institution (e.g. 

municipality, university, etc.) that owns the facility:93,000 _________________

c. Is the legal owner a small entity as defined by the Regulatory Flexibility Act?

Refer to the Small Business Administration’s Size Standards at:

http://www.sba.gov/sites/default/files/Size_Standards_Table.pdf

 Y N Unknown

[insert the following if applicable]

d. Any other co-located operations and if so, what type of operation? N/A

e. Are any operations on site subject to federal and State emission standards and 

if yes, which standards? Ohio Administrative Code (OAC) rule 3745-15-07, 

OAC rule 3745-31-05(A)(3), OAC rule 3745-31-05(E)

f. Is the facility a major source or area source? Major sources are all activities

located on contiguous area under common control where the aggregate potential to emit for the 

activities exceeds ten (10) tons per year of a single HAP or twenty-five (25) tons per year of a 

combination of HAPs. Area source

g. Type of plant. Check all that apply.

 Molded Flexible Polyurethane Foam

 Slabstock Flexible Polyurethane Foam

 Rebond Foam Production

h. Please list information concerning storage tanks at this facility, including size, 

contents, estimated emissions of emitted pollutants, and piping characteristics. 

Utilize a flow diagram if necessary.

ID Contents Size(gal) Emissions(TPY) Piping characteristics

TDI 1 TDI 6,500 <0.01 Hard piped to closed day tanks

TDI 2 TDI 6,500 <0.01 Hard piped to closed day tanks 
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Poly 1-1N DEOA 6,500 <0.25 Hard piped to closed day tanks 

Poly 1-1S DEOA 6,500 <0.25 Hard piped to closed day tanks

Poly 2-1 DEOA 6,500 <0.25 Hard piped to closed day tanks

Poly 3-1 DEOA 6,500 <0.25 Hard piped to closed day tanks

2. Please provide a flow diagram of the process units associated with the 

flexible polyurethane foam production process at your facility. Label each 

process unit and emission point with a unique identification code and 

complete the table below.

The flow diagram should display an identification code for streams entering 

(raw materials/feedstocks) and exiting the process unit (product streams), 

and emission streams. The flow diagram should also display an identification 

code for add-on control devices and streams entering and exiting the add-on 

control devices. Where applicable, include in-process streams, waste 

streams, wastewater streams, and emission release points in the flow 

diagram. 

Identification code Description of item submitted with survey response

TDI 1 TDI storage tank

TDI 2 TDI storage tank

TDI Day TDI day tank

MRT Mold release totes

MRSO Mold release spray operations

FOAM Foam pour from robotic heads to molds

TS001 TDI unloaded from bulk tank trucks and totes into TDI 

storage tanks

TS002 TDI pumped from TDI storage tanks to the TDI day tank

TS003 TDI pumped from the TDI day tank to the robotic head
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MRS Mold release stream

TEP001 TDI emission point from TDI storage tanks

TEP002 TDI emission point from TDI day tank

SV01 TDI emission point from robotic head

SV02 Hydrocarbon HAP emission point from mold release spray 

operations

CFD Carbon filter drum to treat emissions from TDI storage 

tanks

Poly 1-1N Blended polyol storage tank

Poly 1-1S Blended polyol storage tank

Poly 2-1 Blended polyol storage tank

Poly 3-1 Blended polyol storage tank

P1 Blended polyol day tank

P2 Blended polyol day tank

P3 Blended polyol day tank

TS004 Blended polyol pumped from storage tanks to day tanks

TS005 Blended polyol pumped from storage tanks to day tanks

TS006 Blended polyol pumped from storage tanks to day tanks

TS007 Blended polyol pumped from storage tanks to day tanks

TS008 Blended polyol pumped from blended polyol day tanks to 

the robotic head
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TS009 Blended polyol pumped from blended polyol day tanks to 

the robotic head

TS010 Blended polyol pumped from blended polyol day tanks to 

the robotic head

TEP003 Diethanolamine emission point from blended polyol day 

tanks

TEP004 Diethanolamine emission point from blended polyol 

storage tanks
For environmental management purposes only.

180 N. High Street N / A PN-21110004

Hebron, Ohio

Renosol Seating 12 December 2011

Process flow diagram

1

Empty mold

(start)

Manually place

parts and straps

Spray

solvent-based

mold release

(MRSO)

Foam pour

robotic heads

(FOAM)

Mold opens,

remove foam

cushion

Mold closes,

heat cures

Clean mold

out by hand 

TDI

emissions

(SV01)

Compress

Mold release cushion

totes

(MRT)

Inspect

Apply

water-based

noise reducer

Final product

Repair with

water-based glue,

if necessary

Poly

1-1N

(TDI 1) (TDI 2)

Bulk tank trucks, totes

Poly

1-1S

Poly

2-1

emissions to

carbon filter

drum (CFD)

P1 P2 P3 (TDI 

Day)

Day tanks

Storage

tanks Poly

3-1

Key

Step in process

Process equipment

Storage and day tanks

Blended polyol

TDI

(TS001)

TDI emissions (TEP001)

(TS002)

ethyl benzene,

toluene emissions

(SV02)

(TS003)

(MRS)

TDI

emissions

(TEP002)

(TS008) (TS009) (TS010)

(TS004) (TS005) (TS006) (TS007)

DEOA emissions (TEP004)

DEOA emissions (TEP003)
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3. List Federal air pollution control regulations applicable to each process unit. 

Process unit name

Process unit 

identification code

Federal air pollution control 

regulation

N/A N/A N/A
Enclosure 2

2010 2009 2008 2010 2009 2008

TDI 1* 6,455,099 4,292,682 3,075,078 pounds of foam products 5,760 hrs 5,760 hrs 5,760 hrs

TDI 2

TDI Day

MRT

MRSO

FOAM

POLY 1-1N

POLY 1-1S

POLY 2-1

POLY 3-1

P1

P2

P3

POLY 1-1S, POLY 2-1, POLY 3-1, P1, P2, P3

*total production amount and average time each product was manufactured applies to TDI 1, TDI 2, TDI Day, MRT, MRSO, FOAM, POLY 1-1N, 

 Process unit name

Production Amount Production units (e.g., 

gallons, pounds)

PART III. FEEDSTOCK, RAW MATERIAL, AND PRODUCTION INFORMATION

1. Please complete the following table for production information for each process unit.

Average time each product was 

manufactured (e.g., days, or hours)

Process unit name
Enclosure 2

2. Please complete the following table for Raw Materials/feedstocks entering each process unit. 

 Include only HAP-containing feedstock.

2010 2009 2008

TDI 1 TDI 764,465 lbs 440,371 lbs 407,517 lbs

TDI 2 TDI 764,465 lbs 440,371 lbs 407,517 lbs

TDI Day TDI 1,528,930 lbs 880,741 lbs 815,034 lbs

FOAM TDI 1,528,930 lbs 880,741 lbs 815,034 lbs

POLY 1-1N Blended polyol 1,186,125 lbs 788,780 lbs 565,046 lbs

POLY 1-1S Blended polyol 1,186,125 lbs 788,780 lbs 565,046 lbs

POLY 2-1 Blended polyol 1,186,125 lbs 788,780 lbs 565,046 lbs

POLY 3-1 Blended polyol 1,186,125 lbs 788,780 lbs 565,046 lbs

P1 Blended polyol 1,581,499 lbs 1,051707 lbs753,394 lbs

P2 Blended polyol 1,581,499 lbs 1,051707 lbs753,394 lbs

P3 Blended polyol 1,581,499 lbs 1,051707 lbs753,394 lbs

Process unit name

Raw 

material/feedstock Raw material/feedstock amount

Raw material/feedstock
Enclosure 2

Raw material 

products/feedstock

Auxiliary Blowing 

Agents Chemical Compounds

% of each chemical 

compound

TDI 2,4-Toluene Diisocyanate 80%

Blended Polyol Diethanolamine 1.6%

3. Provide composition information for feedstock/raw materials.
Enclosure 2

4. Are any HAP-containing adhesivies utilized in repair of foam as part of the production process? No

Adhesive Name HAP Contained HAP Content (wt%) Annual Usage (lbs)
Enclosure 2a

Owner Name: Lear Corporation______________________ Facility Name: Renosol Seating-Hebron__________________________

Hours

Per (e.g., week, 

month, year)

TDI 1* 2000 $2,300,000 unknown 6,500 gallons 5,760 year

TDI 2 2000 unknown 6,500 gallons 5,760 year

TDI Day 2000 unknown 60 gallons 5,760 year

MRT 2000 unknown 400 gallons 5,760 year

MRSO 2000 unknown 24 lb/hr 5,760 year

FOAM 2000 unknown unknown 5,760 year

Poly 1-1N 2000 unknown 6,500 gallons 5,760 year

Poly 1-1S 2000 unknown 6,500 gallons 5,760 year

Poly 2-1 2000 unknown 6,500 gallons 5,760 year

Poly 3-1 2000 unknown 6,500 gallons 5,760 year

P1 2000 unknown 60 gallons 5,760 year

P2 2000 unknown 60 gallons 5,760 year

P3 2000 unknown 60 gallons 5,760 year

*original capital cost includes TDI 1, TDI 2, TDI Day, MRT, MRSO, FOAM, poly 1-1N, Poly 1-1S, Poly 2-1, Poly 3-1, P1, P2, P3

 Process Unit ID: see below__________________________________

PART IV. GENERAL FLEXIBLE POLYURETHANE FORAM PRODUCTION INFORMATION

Process unit ID

Year unit originally 

installed

Original captial 

cost of unit(s)

Remaining useful life 

of unit

Maximum design 

capacity (e.g., 

lbs/day)

Please complete the following questions for each Flexible Polyurethane Foam Production process unit. You are not expected to 

generate new information for this survey. Only supply data that are readily available to you.

Typical unit operation

1. Please provide the following information for each Flexible Polyurethane Foam Production process unit: 

a. Provide general information for each process unit
Enclosure 2a

Owner Name: Lear Corporation_____________________________ Facility Name: Renosol Seating-Hebron_______________

 Process Unit ID: see below_______________________

b. Provide information on upgrades to each flexible polyurethane foam production process unit and associated air pollution control

 trains.

TDI 1 no upgrades N/A N/A N/A

TDI 2 no upgrades N/A N/A N/A

TDI Day no upgrades N/A N/A N/A

MRT no upgrades N/A N/A N/A

MRSO no upgrades N/A N/A N/A

FOAM no upgrades N/A N/A N/A

Poly 1-1N no upgrades N/A N/A N/A

Poly 1-1S no upgrades N/A N/A N/A

Poly 2-1 no upgrades N/A N/A N/A

Poly 3-1 no upgrades N/A N/A N/A

P1 no upgrades N/A N/A N/A

P2 no upgrades N/A N/A N/A

P3 no upgrades N/A N/A N/A

Description of upgrades made 

to air pollution control 

devices associated with the 

Description of 

upgrades made to 

the process unit

Year(s) upgrade was 

Process unit ID made

Year(s) upgrade was 

made
Enclosure 2a

Owner Name: Lear Corporation___________ Facility Name: Renosol Seating-Hebron_____________________

 Process Unit ID: see below__________________________

Process Unit ID

Total operating and 

maintenance costs 2008 2009 2010

TDI 1 $0 $0 $0

TDI 2 $0 $0 $0

TDI Day $0 $0 $0

MRT $0 $0 $0

MRSO $0 $0 $0

FOAM $0 $0 $0

Poly 1-1N $0 $0 $0

Poly 1-1S $0 $0 $0

Poly 2-1 $0 $0 $0

Poly 3-1 $0 $0 $0

P1 $0 $0 $0

P2 $0 $0 $0

P3 $0 $0 $0

c. Using the format on this page, include operating and maintenance cost information for each 

 process unit. Definitions for different types of costs are taken from EPA Air Pollution Control

 Cost Manual at http://epa.gov/ttn/catc/products.html#cccinfo
Enclosure 2a

Owner Name: Lear Corporation________________________________ Facility Name: Renosol Seating-Hebron_____________

2. Include yearly emissions information in the following table (include source of information). 

Emission 

Point

Process 

Unit ID HAP Pollutant*

Tons per year 

2006

Tons per year 

2007

Tons per year 

2008

Tons per year 

2009

Tons per year 

2010

TEP001 TDI 1 2,4-Toluene Diisocyanate <0.01 <0.01 <0.01 <0.01 <0.01

TEP001 TDI 2 2,4-Toluene Diisocyanate <0.01 <0.01 <0.01 <0.01 <0.01

TEP002 TDI Day 2,4-Toluene Diisocyanate <0.01 <0.01 <0.01 <0.01 <0.01

SV02 MRSO Toluene 0.017 0.017 0.017 0.017 0.017

SV02 MRSO Ethylbenzene <0.01 <0.01 <0.01 <0.01 <0.01

SV01 FOAM 2,4-Toluene Diisocyanate <0.01 <0.01 <0.01 <0.01 <0.01

TEP004 Poly 1-1N Diethanolamine** <0.25 <0.25 <0.25 <0.25 <0.25

TEP004 Poly 1-1S Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25

TEP004 Poly 2-1 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25

TEP004 Poly 3-1 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25

TEP003 P1 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25

TEP003 P2 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25

TEP003 P3 Diethanolamine <0.25 <0.25 <0.25 <0.25 <0.25

 unit.

 Process Unit ID: see below_________________

 Include storage tanks or any auxiliary equipment on site, per unit ID and label each as type of

*Emission information for the facility comes from TRI reports and mass balance calculations. 

**The combined diethanolamine emissions for the entire facilty is less than 0.25 tons per year.
Enclosure 2a

Owner Name: Lear Corporation_____________________________ Facility Name: Renosol Seating-Hebron_______________

 Process Unit ID: see below___________________

e. Submit a copy of the test reports.

f. For pollutants measured with continuous emissions monitoring systems (CEMS), please submit a copy of the 

most recent Relative Accuracy Test Audit (RATA) for the last 30 day period including those days where manual testing 

was conducted.

3. Provide information on each emission test conducted at each specific process unit. Please copy this page and 

provide the following information for each test conducted at anytime in the last 5 years. N/A (no emission testing 

performed the last 5 years.) 

a. Identify the Process Unit ID:_______________________________

b. Describe emission release point(s) that were tested: __________________________________________________

c. Date of test: ______________________________________

d. Specify the test method(s) used: ___________________________________________________________________

 
Enclosure 2a

Owner Name: Lear Corporation___________________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: see below___________________

a. Process Unit ID: CFD______________________________________________________________

b. Does the process unit have a control device that reduces air pollution : X Yes _____ No

c. Describe the release point(s) that are being controlled (e.g., equipment or unit operation 

 where the release point is located): TDI 1, TDI 2___________________________________________

 __________________________________________________________________________________

 __________________________________________________________________________________

 __________________________________________________________________________________

 __________________________________________________________________________________

d. Type of control device: Carbon filter drum______________________________________________

e. Year installed: 2000__________________________________________________________________

f. Manufacturer: Calgon Carbon Corporation_______________________________________________

g. Model No: 9383000_________________________________________________________________

h. Original installed cost of the control device (capital cost of the control plus installation cost): 

$610 for capital only

i. List the elements that are included in the installed cost estimate in question IV.5.h 

 (e.g., ductwork, piping, foundation/supports, site preparation): Unknown_______________________

 ___________________________________________________________________________________

 ___________________________________________________________________________________

 ___________________________________________________________________________________

 __________________________________________________________________________________

4. For each flexible polyurethane foam production process unit, provide the following 

 information regarding air pollution control devices. Please copy this page and provide the

 following information for each unit: 
j. Use the following table to provide the annual cost for operating and maintenance of each 

 control device.

Operating cost 

information 2008 2009 2010

Control device ID: CFD CFD CFD

Total operating costs unavailable unavailable unavailable

Electricity costs N/A N/A N/A

Wastwater treatment 

costs N/A N/A N/A

Fuel costs N/A N/A N/A

Water costs N/A N/A N/A

Waste disposal costs unavailable unavailable unavailable

Process unit operating 

labor costs $0 $0 $0

Monitoring, 

recordkeeping, and 

reporting $0 $0 $0

Other (please describe): 

________________

Other (please describe): 

________________
Enclosure 2a

Owner Name: Lear Corporation____________________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: see below_________________

Process unit ID

Measures or modification made to 

minimuze emissions

Estimated emission 

reduction (lb/yr)

TDI 1 regular maintenance not measured

TDI 2 regular maintenance not measured

TDI Day regular maintenance not measured

MRT regular maintenance not measured

MRSO regular maintenance not measured

FOAM regular maintenance not measured

Poly 1-1N regular maintenance not measured

Poly 1-1S regular maintenance not measured

Poly 2-1 regular maintenance not measured

Poly 3-1 regular maintenance not measured

P1 regular maintenance not measured

P2 regular maintenance not measured

P3 regular maintenance not measured

5. For each process unit identify measures (e.g., annual tune-ups or burners, good comubtion 

practices, pollution prevention measures, or any other emission control approaches that reduce 

HAP emissions) or modifications made to the process unit to reduce emissions:
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: TDI 1________________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

 ___________________________________________________________________________________________

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?

 ___________________________________________________________________________________________

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

c. At what frequency is parameter monitoring done? ______________________________________________

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

 ___________________________________________________________________________________________

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: TDI 2________________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: TDI Day______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: MRT________________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: MRSO_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: FOAM_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: POLY 1-1N_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: POLY 1-1S_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: POLY 2-1_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: POLY 3-1_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: P1_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: P2_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?
Enclosure 2a

Owner Name: Lear Corporation_________________________________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: P3_______________________

Emission reduction 

technique descriptions Pollutants affected Reduction efficiency

N/A_____________________ N/A____________________ N/A_________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

________________________ _______________________ ____________________

______________________________________________________________________________________________

N/A

d. Describe initial and ongoing parameter monitoring quality assurance/control: 

6. Other emission reduction techniques. Include any information about changes made in raw material usage to

 reduce emissions, such as substitutions or product reformulation.

a. Complete fo each emission reduction technique utilized that is not a contro device.

b. What parameters are monitored to ensure operation of the emission reduction technique?

c. At what frequency is parameter monitoring done? ______________________________________________

 ___________________________________________________________________________________________

7. Please submit a copy of any cost information you have for the modification or emission reduction method 

(other than add-on control devices) listed above.

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

e. At what frequency is parameter monitor quality assurance/control (e.g., calibration) performed?

 ___________________________________________________________________________________________

 ___________________________________________________________________________________________

f. What is annual parameter monitoring cost?
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: TDI 1______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0____________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A

8. Please provide the following information for each process unit during start-up and shutdown operation:
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: TDI 2______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: TDI Day___________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: MRT______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: MRSO____________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: FOAM______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: POLY 1-1N______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: POLY 1-1S______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: POLY 2-1______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: POLY 3-1______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: P1______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: P2______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Enclosure 2a

Owner Name: Lear Corporation__________________________ Facility Name: Renosol Seating-Hebron______________

 Process Unit ID: P3______________________

Emission 

source(s) 

causing event

Description 

of event

Permit 

conditions 

exceeded 

(Y/N)

Date of 

Event

Duration 

of each 

event 

(hours)

Was the event 

covered by a 

contingency plan 

for controlling 

emissions? 

(Y/N)

Estimates 

of 

emissions 

during 

event 

(pounds)

Basis for 

emissions 

estimate

Any monitoring 

data or control 

system parameter 

monitoring 

collected during 

event? 

(Y/N)

8. Please provide the following information for each process unit during start-up and shutdown operation:

a. Please indicate number of times over the last 3 years that a shutdown and start-up event has occurred: 0___________________________________________

b. Complete the following table for each shutdown and start-up event occurring over the last three years. N/A
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: TDI 1_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

i. What were the test conditions at the time of testing ? ________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 _______________________________________________________________________________

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: TDI 2_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: TDI Day___________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: MRT_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: MRSO_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: FOAM_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

i. What were the test conditions at the time of testing ? ________________________________

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: POLY 1-1N_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

i. What were the test conditions at the time of testing ? ________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 _______________________________________________________________________________

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: POLY 1-1S_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

i. What were the test conditions at the time of testing ? ________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 _______________________________________________________________________________

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: POLY 2-1_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

i. What were the test conditions at the time of testing ? ________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 _______________________________________________________________________________

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: POLY 3-1_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

i. What were the test conditions at the time of testing ? ________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 _______________________________________________________________________________

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: P1_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

i. What were the test conditions at the time of testing ? ________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 _______________________________________________________________________________

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: P2_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

i. What were the test conditions at the time of testing ? ________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 _______________________________________________________________________________

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________
Owner Name: Lear Corporation_____________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: P3_____________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

__________________________________________________________________________________

 of the flexible polyuretuane foam production process unit.

k. Are you required to submit periodic and immediate start-up and shutdown reports

 (either stand-alone or contrained within the periodic excess emissions report) to your

 permitting aurhority? no__________________________________________________________

 _______________________________________________________________________________

i. What were the test conditions at the time of testing ? ________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

j. Please submit a copy of any test data you have conducted during any start-up or shutdown

 _______________________________________________________________________________

Enclosure 2a

c. Please list the procedures that are followed or any activities that occur during start-up and 

shutdown at this process unit to minimize emissions (e.g., turn off unit, monitor pressure):

d. Is the emission profile of the flexible polyurethane foam production unit differenet during startup and shutdown than during normal operating conditions? _____ Yes _____No

e. If the answer to Part IV 9.d. is yes, please explain, in detail, how and why emissions are 

f. Do you have test data that show emissions durint start-up or shutdown? __ Yes __ No

g. If yes, when and why did you conduct such testing? __________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

h. Please identify the emissions test method(s) used during start-up or shutdown.

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation___________ Facility Name: Renosol Seating-Hebron________

 Process Unit ID: see below______________

9. Stack Relase Parameters for Emission Points

 Please provide the following information for all emission release points for use in righ modeling

Longitude Latitude

SV02 MRSO -82.48834 39.96826 48 1,885 75 3

SV01 FOAM -82.48832 39.96842 48 1,885 75 3

Diameter of 

release point 

(feet)

Location of release point (decimal 

degrees, minimum 5 digits beyond 

Emission decimal)

Point Process Unit ID

Height of 

release point 

(feet)

Exit of velocity 

of vent release 

point 

(feet/second)

Exit 

temperature of 

vent/flue gas 

(F)
Owner Name: Lear Corporation_____________________ Facility Name: Renosol Seating-Hebron_____________________

10. Non point releases. Please include a listing of fugitive releases, including the following

 information per release point. Please include "no releases" if this question does not

 apply. Notes on modeling data definitions are below.

Height of 

release point Release Height

Angle of 

Rotation 

Longitude Latitude (ft) (ft) x (length, ft) y (width, ft) (degrees)

no releases TDI 1 320 249 5

no releases TDI 2 320 249 5

TEP002 TDI Day -82.48846 39.96851 20 320 249 5

no releases MRT 320 249 5

no releases MRSO 320 249 5

no releases FOAM 320 249 5

TEP004 POLY 1-1N -82.48817 39.96871 20 320 249 5

TEP004 POLY 1-1S -82.48818 39.96866 20 320 249 5

TEP004 POLY 2-1 -82.48823 39.96873 20 320 249 5

TEP004 POLY 3-1 -82.48828 39.96873 20 320 249 5

TEP003 P1 -82.48847 39.96842 20 320 249 5

TEP003 P2 -82.48864 39.96845 20 320 249 5

TEP003 P3 -82.48845 39.96848 20 320 249 5

Dimension of Source

Location of release point 

(decimal degrees, 

minimum 5 digits 

Emission beyond decimal)

Point

Process Unit 

ID

Longitude: Measure in decimal degrees of the angular distance on a meridan east or 

west of the prime meridian Negative (-) data point for N. American. Includle (-) sign. 

Ex. -123.234561. For point sources this represents the center of the source; for 

fugitive sources this is the southwest corner if the fugitive angle is zero, or the 

western most corner if the fugitive angle is greater than zero.

Notes on Modeling Data:

Coordinates: For geographic coordinates, provide either latitude and longitude or 

UTM coordinates with zone. Latitude and longitude should be provided in decimal 

degrees, with 6 digits to right of decimal point, and an indication of the associated 

NAD (North American Datum, either NAD27 or NAD83. If left blank, NAD83 will be 

Latitude: Measure in decimal degrees of the angular distance on a meridian north or 

south of the equator. Positive (+) data point for N. America. Include (+) sign.

Ex. +78.123456. For point sources this represents the center of the source; for 

fugitive sources this is the southwest corner if thefugitive angle is zero, or the western 

most corner if the fugitive angle is greater than zero.

Angle of Rotation: Angle of rotation specifies the rotation of the source from north 

(in the clockwise direction). The location coordinates (UTM or latitude and longitude) 

should reflect the southwest corner of the area source. The x-dimension should 

reflect the length of the source in the easterly direction, or in the southeasterly 

direction if the source is rotated. The y-dimension should reflect the length in the 

northerly direction, or the northeasterly direction if the source is rotated.
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: TDI 1_____________________

11. Scrubber

 _______________________________________________________________________________

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

l. Average outlet gas temperature for each scurbber: ________________________________oF

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

b. Please list the pollutants that the scrubber is intended to reduce or remove.

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

k. Mist eliminator: _____ Yes _____ No

 _______________________________________________________________________________

 _______________________________________________________________________________

c. Type of scrubber: _______________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: TDI 2_____________________

11. Scrubber

b. Please list the pollutants that the scrubber is intended to reduce or remove.

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________oF

 _______________________________________________________________________________

 _______________________________________________________________________________

c. Type of scrubber: _______________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: TDI Day__________________

11. Scrubber

b. Please list the pollutants that the scrubber is intended to reduce or remove.

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________oF

 _______________________________________________________________________________

 _______________________________________________________________________________

c. Type of scrubber: _______________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: MRT_____________________

11. Scrubber

b. Please list the pollutants that the scrubber is intended to reduce or remove.

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________oF

 _______________________________________________________________________________

 _______________________________________________________________________________

c. Type of scrubber: _______________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: MRSO___________________

11. Scrubber

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

b. Please list the pollutants that the scrubber is intended to reduce or remove.

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________oF

 _______________________________________________________________________________

 _______________________________________________________________________________

c. Type of scrubber: _______________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: FOAM___________________

11. Scrubber

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

b. Please list the pollutants that the scrubber is intended to reduce or remove.

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

l. Average outlet gas temperature for each scurbber: ________________________________oF

 _______________________________________________________________________________

 _______________________________________________________________________________

c. Type of scrubber: _______________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: POLY 1-1N___________________

11. Scrubber

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

 _______________________________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

l. Average outlet gas temperature for each scurbber: ________________________________oF

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

c. Type of scrubber: _______________________________________________________________

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

b. Please list the pollutants that the scrubber is intended to reduce or remove.

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: POLY 1-1S___________________

11. Scrubber

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

 _______________________________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

l. Average outlet gas temperature for each scurbber: ________________________________oF

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

c. Type of scrubber: _______________________________________________________________

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

b. Please list the pollutants that the scrubber is intended to reduce or remove.

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: POLY 2-1___________________

11. Scrubber

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

 _______________________________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

l. Average outlet gas temperature for each scurbber: ________________________________oF

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

c. Type of scrubber: _______________________________________________________________

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

b. Please list the pollutants that the scrubber is intended to reduce or remove.

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: POLY 3-1___________________

11. Scrubber

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

 _______________________________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

l. Average outlet gas temperature for each scurbber: ________________________________oF

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

c. Type of scrubber: _______________________________________________________________

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

b. Please list the pollutants that the scrubber is intended to reduce or remove.

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: P1___________________

11. Scrubber

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

 _______________________________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

l. Average outlet gas temperature for each scurbber: ________________________________oF

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

c. Type of scrubber: _______________________________________________________________

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

b. Please list the pollutants that the scrubber is intended to reduce or remove.

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: P2___________________

11. Scrubber

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

 _______________________________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

l. Average outlet gas temperature for each scurbber: ________________________________oF

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

c. Type of scrubber: _______________________________________________________________

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

b. Please list the pollutants that the scrubber is intended to reduce or remove.

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_______________ Facility Name: Renosol Seating-Hebron_________

 Process Unit ID: P3___________________

11. Scrubber

 _______________________________________________________________________________

 _______________________________________________________________________________

 _______________________________________________________________________________

n. What control devices are upstream of the scrubber? _________________________________

o. What control devices are downstream of the scrubber? ______________________________

 _______________________________________________________________________________

d. Design pollutant-laden gas inlet flow rate: ______acfm

e. Design pollutant-laden gas inlet temperature: ________oF

f. Scrubbing medium (describe): ____________________________________________________

g. Influent scrubbing medium pH: ___________________________________________________

h. Effluent scurbbing medium pH: ___________________________________________________

i. Scrubber water flow: _________________________________________________ gals/min (?)

j. Scrubber pressure drop (across each scrubber--provide units): _________________________

k. Mist eliminator: _____ Yes _____ No

l. Average outlet gas temperature for each scurbber: ________________________________oF

m. Please describe the source and quality of the water fed to the scrubber (e.g., effluent 

 water with a total solids content of ______________________________________________

c. Type of scrubber: _______________________________________________________________

a. Does the flexible polyurethane foam production process unit have a scurbber? 

_____ Yes X No

b. Please list the pollutants that the scrubber is intended to reduce or remove.

 _______________________________________________________________________________

 _______________________________________________________________________________
Enclosure 2a

Owner Name: Lear Corporation_____________________ Facility Name: Renosol Seating-Hebron_____________

 Process Unit ID: CFD________________________

12. Carbon Adsorber

 flexible polyurethane foam production process unit.

Legal Owner Name: Lear Corporation

Facility Name: Renosol Seating

Process Unit ID: CFD

Process Unit ID for controlled processes: TDI 1, TDI 2

Stack or Vent Height (ft) 7.5

Stack or Vent Diameter (ft) 0.2

Manufacturer/Model Calgon Carbon Corporation/9383000

Original Installation Date Aug-00

Gas flow rate to condenser (acfm) N/A

Inlet gas temerature (oF) 70

Compound Name 2,4-Toluene Diisocyanate

Volume Fraction 80%

Compound Name

Volume Fraction

Compound Name

Volume Fraction

Compound Name

Volume Fraction

 Please include a copy of this table for each carbon adsorber controlling emissions from 

Describe any plans to replace or upgrade the adsorber-none

CARBON ADSORBER

Organic compounds in inlet gas stream

Vendor guarantee on adsorber efficient (attach copy)

Describe preventative maintenance procedures and frequency

List all monitoring methods used, including parameters and frequency-monitor with hand held meter periodically