**FA CID**  **Glaze_ID Op_Hrs**  **AP CD_Type**  **AP CD_ID**  **Year control**  **device**

**was installed**  **Water flow**

**rate (gal/min)**  **Width of**

**water curtain (ft)**  **Equipped**

**with baffle or mist**  **eliminator? Design or** 

**Monitoring**

**Parameter Units /** 

**Time Test Date**  **Stack Gas**  **Volume flow,**  **dscfm Av** **erage**

**Glaze Spray**  **Rate (tph) Av** **erage PM**

**fil Emissions**  **(lb/hr) PM fil** 

**Emission factor, lb/ton**  **of glaze sprayed**  **Operating Information During Testing**

2 KOHLSC 06-LBM (1F) 2448Water Curtain W02B 1969 45 10 Baffles water flow adequacy 1/shift 8/16/2010 7,561 0.07 1.10 16.62 Spray Booth LBM: The booth has a manually-operated spray gun with a water curtain for overspray control. The only operating parameter for the water curtain is a visual inspection of the flow and coverage of the curtain. There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the water curtain was operating normally.

3 KOHLSC 07-BBM (1F) 8568Water Curtain W02C 1988 45 14 Baffles water flow adequacy 1/shift 8/16-17/2010 11,993 0.23 1.51 6.53 Spray Booth BBM: The booth has several automatically actuated reciprocating spray guns with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally.

5 KOHLSC 09-Robot 3 (1F) 8568Water Curtain W02E 2003 45 10 Baffles water flow adequacy 1/shift 8/16-17/2010 10,597 0.08 0.51 6.28 Spray Booth Robot 3: The booth has a robotically-operated spray gun with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally.

8 KOHLSC 12-NTM (1F) 8568Water Curtain W02H 1992 45 10 Baffles water flow adequacy 1/shift 8/16-17/2010 11,281 0.09 0.82 9.32 Spray Booth NTM: The booth has several automatically actuated reciprocating spray guns with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally.

14 KOHL-TX EPN013-Manual SB 4284Water Curtain C013 1976 0 - pumpless 14' Baffles water flow adequacy 1/shift 8/26/2010 14,725 0.08 1.79 22.84 Spray Booth E13: The booth has two manually-operated spray guns with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally.

15 KOHL-TX EPN014-Bowl SM 1 8568Water Curtain C014 1976 0 - pumpless 16' Baffles water flow adequacy 1/shift 8/26/2010 16,604 0.33 0.65 1.95 Spray Booth E14: The booth has several automatically actuated reciprocating spray guns with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally.

19 KOHL-TX Robot Booth SR1 4284Water Curtain C104 1982 0 - pumpless 10' Baffles water flow adequacy 1/shift 8/25/2010 5,449 0.07 0.10 1.32 Spray Booth SR1: The booth has a robotically-operated spray gun with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally.

39 KOHL-TX Robot Booth SR5 4284Water Curtain C251 2002 70 12' Baffles water flow adequacy 1/shift 8/26/2010 7,842 0.10 0.33 3.26 Spray Booth SR5: The booth has a robotically-operated spray gun with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally. **From 2008 ICR Response From 2010 ICR Testing** 

**Glaze _No** 

Summary Page 1 of 2 09000064819365c1**FA CID**  **Glaze_ID Op_Hrs**  **AP CD_Type**  **AP CD_ID**  **Year control**  **device**

**was installed**  **Water flow**

**rate (gal/min)**  **Width of**

**water curtain (ft)**  **Equipped**

**with baffle or mist**  **eliminator? Design or** 

**Monitoring**

**Parameter Units /** 

**Time Test Date**  **Stack Gas**  **Volume flow,**  **dscfm Av** **erage**

**Glaze Spray**  **Rate (tph) Av** **erage PM**

**fil Emissions**  **(lb/hr) PM fil** 

**Emission factor, lb/ton**  **of glaze sprayed**  **Operating Information During Testing Glaze**  **_No**

57 KOHL-TX Robot Booth SR3-SR4 Water Curtain 8/26/2010 11,213 0.13 0.43 3.33 Spray Booth S03/S04: The booth has two manually-operated spray guns with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally.

48 KOHL-WI P18-Q24-Robot 5904Water Curtain S18 2002 75 9 ft. 4 in. Baffles water flow adequacy 1 / shift 8/5/2010 8,347 0.06 0.40 6.84 Spray Booth Q24: The booth has a robotically-operated spray gun with baffles and a water curtain for overspray control. The only operating parameter for the booth is visual inspection of the baffles and the water curtain to confirm the baffles are in place and the flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, water flow rate monitoring, or any other monitoring device on the booth. The visual inspection of the baffles and water curtain, combined with PM (preventive maintenance) procedures, is how spray booth operation is verified. During the ICR test, the baffles were in place and the water curtain was operating normally.

Summary Page 2 of 2 09000064819365c1**RTI**

**Inventory Glaze line**  **ID FA** **CID Test Date**  **Run Ty** **pe of Test Company**  **Plant Location (City**  **/State) AP** **CD AP** **CD Ty pe**  **New-Source ID Source Ty** **pe Test Methods**  2 KOHL-SC 8/16/2010 1 Controlled Kohler Co. Spartanburg, SC yes Water Curtain LBM Spray Booth EPA Method 5 2 KOHL-SC 8/16/2010 2 Controlled Kohler Co. Spartanburg, SC yes Water Curtain LBM Spray Booth EPA Method 5 2 KOHL-SC 8/16/2010 3 Controlled Kohler Co. Spartanburg, SC yes Water Curtain LBM Spray Booth EPA Method 5 3KOHL-SC 8/16-17/2010 1 Controlled Kohler Co. Spartanburg, SC yes Water Curtain BBM Spray Booth EPA Method 5 3KOHL-SC 8/16-17/2010 2 Controlled Kohler Co. Spartanburg, SC yes Water Curtain BBM Spray Booth EPA Method 5 3KOHL-SC 8/16-17/2010 3 Controlled Kohler Co. Spartanburg, SC yes Water Curtain BBM Spray Booth EPA Method 5 5KOHL-SC 8/16-17/2010 1 Controlled Kohler Co. Spartanburg, SC yes Water Curtain Robot 3 Spray Booth EPA Method 5 5KOHL-SC 8/16-17/2010 2 Controlled Kohler Co. Spartanburg, SC yes Water Curtain Robot 3 Spray Booth EPA Method 5 5KOHL-SC 8/16-17/2010 3 Controlled Kohler Co. Spartanburg, SC yes Water Curtain Robot 3 Spray Booth EPA Method 5 8KOHL-SC 8/16-17/2010 1 Controlled Kohler Co. Spartanburg, SC yes Water Curtain NTM Spray Booth EPA Method 5 8KOHL-SC 8/16-17/2010 2 Controlled Kohler Co. Spartanburg, SC yes Water Curtain NTM Spray Booth EPA Method 5 8KOHL-SC 8/16-17/2010 3 Controlled Kohler Co. Spartanburg, SC yes Water Curtain NTM Spray Booth EPA Method 5 14KOHL-TX 8/26/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO13 (EPN013-Manual SB) Spray Booth EPA Method 5 14KOHL-TX 8/26/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO13 (EPN013-Manual SB) Spray Booth EPA Method 5 14KOHL-TX 8/26/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO13 (EPN013-Manual SB) Spray Booth EPA Method 5 15KOHL-TX 8/26/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO14 (EPN014-Bowl SM 1) Spray Booth EPA Method 5 15KOHL-TX 8/26/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO14 (EPN014-Bowl SM 1) Spray Booth EPA Method 5 15KOHL-TX 8/26/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO14 (EPN014-Bowl SM 1) Spray Booth EPA Method 5 19KOHL-TX 8/25/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR1 (EPN 104-1P) Spray Booth EPA Method 5 19KOHL-TX 8/25/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR1 (EPN 104-1P) Spray Booth EPA Method 5 19KOHL-TX 8/25/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR1 (EPN 104-1P) Spray Booth EPA Method 5 39KOHL-TX 8/26/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR5 (EPN251-Robot) Spray Booth EPA Method 5 39KOHL-TX 8/26/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR5 (EPN251-Robot) Spray Booth EPA Method 5 39KOHL-TX 8/26/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR5 (EPN251-Robot) Spray Booth EPA Method 5 57KOHL-TX 8/26/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain SO3/SO4 Spray Booth EPA Method 5 57KOHL-TX 8/26/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain SO3/SO4 Spray Booth EPA Method 5 57KOHL-TX 8/26/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain SO3/SO4 Spray Booth EPA Method 5 48KOHL-WI 8/5/2010 1 Controlled Kohler Co. Kohler, WI yes Water Curtain P18-Q24/S18 Spray Booth EPA Method 5 48KOHL-WI 8/5/2010 2 Controlled Kohler Co. Kohler, WI yes Water Curtain P18-Q24/S18 Spray Booth EPA Method 5 48KOHL-WI 8/5/2010 3 Controlled Kohler Co. Kohler, WI yes Water Curtain P18-Q24/S18 Spray Booth EPA Method 5

Run by Run Data Page 1 of 3 09000064819365c1**RTI**

**Inventory Glaze line**  **ID** 2

2 2 3 3 3 5 5 5 8 8 8 14 14 14 15 15 15 19 19 19 39 39 39 57 57 57 48 48 48**Glaze Spray**

**Rate (kg/hr)**  **Glaze Spray**

**Rate (tph) % Solids** 

**Content of Glaze**  **Process Spray**

**Rate of Solids (kg/hr)**  **Process Spray**

**Rate of Solids (tph)**  **Flow A**

**ctual (A** **CFM) Flow Dry** 

**Standard (DSCFM)**  **Sample**

**Volume (DSCF)**  **Sample**

**Volume (DSCM)**  **Moisture (%)** 59.8 0.065918216 72 43.0 0.047461115 8,337 7,749 36.44 1.03 3.02 59.8 0.065918216 72 43.0 0.047461115 8,134 7,552 34.14 0.97 2.89 59.8 0.065918216 72 43.0 0.047461115 8,008 7,383 33.76 0.96 3.36 241.8 0.266538872 72 174.1 0.191907988 13,399 12,348 42.96 1.22 3.44 241.8 0.266538872 72 174.1 0.191907988 12,759 11,712 42.31 1.20 3.52 148.6 0.163803459 72 107.0 0.117938491 12,822 11,920 46.19 1.31 3.24 83.0 0.091491838 72 59.8 0.065874123 11,283 10,290 36.03 1.02 3.22 83.0 0.091491838 72 59.8 0.065874123 11,522 10,450 36.67 1.04 3.56 61.5 0.067792145 72 44.3 0.048810344 12,051 11,051 38.66 1.09 3.11 73.4 0.080909649 72 52.8 0.058254948 12,227 11,126 38.33 1.09 3.69 73.4 0.080909649 72 52.8 0.058254948 12,315 11,207 39.35 1.11 3.60 97.6 0.107585583 72 70.3 0.07746162 12,478 11,511 40.49 1.15 3.50 71.3 0.078594796 72 51.3 0.056588253 15,298 14,718 40.58 1.15 2.12 71.3 0.078594796 72 51.3 0.056588253 15,380 14,805 40.80 1.16 2.09 71.3 0.078594796 72 51.3 0.056588253 15,184 14,653 40.41 1.14 2.29 299.9 0.330583159 72 215.9 0.238019874 17,339 16,278 43.54 1.23 2.87 299.9 0.330583159 72 215.9 0.238019874 17,754 16,717 44.63 1.26 2.58 299.9 0.330583159 72 215.9 0.238019874 17,769 16,817 45.29 1.28 2.44 65.9 0.072642315 72 47.4 0.052302467 5,765 5,413 43.89 1.24 2.85 65.9 0.072642315 72 47.4 0.052302467 5,860 5,481 44.60 1.26 3.15 65.9 0.072642315 72 47.4 0.052302467 5,847 5,452 44.31 1.25 3.23 90.9 0.100200097 72 65.5 0.07214407 8,080 7,566 39.85 1.13 2.24 90.9 0.100200097 72 65.5 0.07214407 8,285 7,808 41.08 1.16 1.80 90.9 0.100200097 72 65.5 0.07214407 8,691 8,150 42.97 1.22 1.97 116.1 0.127978342 72 83.6 0.092144406 11,997 11,275 44.19 1.25 2.07 116.1 0.127978342 72 83.6 0.092144406 12,062 11,314 43.26 1.23 2.14 116.1 0.127978342 72 83.6 0.092144406 11,886 11,050 41.25 1.17 2.14 53.2 0.058642961 72 38.3 0.042222932 9,167 8,419 32.85 0.93 3.22 53.2 0.058642961 72 38.3 0.042222932 8,867 8,143 30.34 0.86 3.04 53.2 0.058642961 72 38.3 0.042222932 9,182 8,480 34.44 0.98 2.50

Run by Run Data Page 2 of 3 09000064819365c1**RTI**

**Inventory Glaze line**  **ID** 2

2 2 3 3 3 5 5 5 8 8 8 14 14 14 15 15 15 19 19 19 39 39 39 57 57 57 48 48 48 **Temp (deg F) Oxy** **gen (%) PM fil**  **Concentration (mg/dscm)**  **PM fil**

**Concentration (gr/dscf)**  **PM fil**

**Emissions (kg/hr)**  **PM fil**

**Emissions (lb/hr)**  **PM fil Emission**

**Factor (lb/ton of glaze spray** **ed) PM fil Emission** 

**Factor (lb/ton of solids spray** **ed)** 79.70 20.62 34.828 0.01522 0.4585 1.010819472 15.33 21.29784488 81.00 20.65 41.267 0.01803 0.5294 1.167127216 17.71 24.59123027 82.30 20.65 40.126 0.01753 0.5032 1.109366103 16.83 23.37421056 81.90 20.65 34.627 0.01513 0.7263 1.60121741 6.01 8.343672539 83.60 20.77 41.945 0.01833 0.8345 1.839757578 6.90 9.586664924 78.80 20.65 24.505 0.01071 0.4962 1.093933745 6.68 9.275459939 88.90 20.63 14.977 0.00654 0.2618 0.577170202 6.31 8.761713608 90.00 20.63 10.795 0.00472 0.1916 0.422405694 4.62 6.412315994 87.10 20.62 12.945 0.00566 0.243 0.535723297 7.90 10.97560986 87.10 20.64 20.106 0.00878 0.38 0.837756596 10.35 14.38086602 87.20 20.64 19.145 0.00837 0.3645 0.803584946 9.93 13.79427807 81.30 20.65 19.164 0.00837 0.3747 0.826072096 7.68 10.66427606 70.00 20.90 24.978 0.01091 0.6245 1.376786827 17.52 24.32990518 69.90 20.67 27.139 0.01186 0.6825 1.504654939 19.14 26.58952808 67.50 20.67 45.616 0.01993 1.1355 2.503348987 31.85 44.2379621 79.00 20.66 11.598 0.00507 0.3207 0.707022475 2.14 2.970434619 79.00 20.67 9.061 0.00396 0.2573 0.567249401 1.72 2.383201832 77.00 20.66 10.526 0.0046 0.3007 0.662930022 2.01 2.785187683 80.10 20.66 6.034 0.00264 0.0555 0.122356556 1.68 2.339403159 80.50 20.76 4.157 0.00182 0.0387 0.085318895 1.17 1.6312595 81.70 20.67 3.906 0.00171 0.0362 0.079807339 1.10 1.52588098 84.50 20.65 8.861 0.00387 0.1139 0.251106517 2.51 3.480625875 84.00 20.65 9.586 0.00419 0.1272 0.280427997 2.80 3.887055411 85.80 20.66 14.71 0.00643 0.2037 0.449081628 4.48 6.224789207 83.30 20.65 10.669 0.00466 0.2043 0.450404402 3.52 4.888027611 84.00 20.69 9.592 0.00419 0.1843 0.406311949 3.17 4.409512916 88.30 20.67 10.188 0.00445 0.1912 0.421523845 3.29 4.574600486 81.70 20.90 13.277 0.0058 0.1899 0.418657836 7.14 9.915413632 82.70 20.90 13.967 0.0061 0.1932 0.425933091 7.26 10.0877194 82.70 20.90 11.279 0.00493 0.1625 0.358251176 6.11 8.484753635

Run by Run Data Page 3 of 3 09000064819365c1