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# OAR Box 1500 Prepped by Ollie Stewart



### Document

Number: 

# 42 ) ll-C-6 8 Docket Number: 

# A-94-5 2

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i Boulevard , Suit e 30 0 P.O . Bo x1207 7 Researc h Triangle Park, N C 27709-207 7

(919)941-033 3 FA X (919 ) 941-023 4 

# FA X COMMUNICATIO N A-94-52

Date : 

## 07/31/

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# uszz j UNITE D STATE S ENVIRONMENTA L PROTECTIO N AGENC Y § VXiT v2 RESEARC H TRIANGL E PARK . N C 2771 1 

### S OFFIC E OF AI R QUAUT YPLANNIN G AN O STANDARD S DESIGNATIO NO F AUTHORIZE D REPRESENTATIVE PO R STANDARD S O P PERFORMANC E FO R NE W STATIONARY SOURCE S (SECTIO N111 ) AND SOLI D WAST E COMBUSTION(SECTIO N129 ) , NATIONA L EMISSIO NSTANDARD S FO R HAZARDOU S AI R POLLUTANT S (SECTIO N112) , AN D FEDERA L OZON E MEASURE S (SECTION183 ) Unde r contrac t 68D60013 , Pacifi c Environmenta l Service s (PES ) (prime contractor ) an d Alpha-Gamm a Technologies , Incorporate d (propose d subcontractor ) ar e hereb ydesignate d a n Authorize d Representative s o f th e Administrato r o f th e Unite d State s Environmenta l Protectio n Agenc yfo r th e purpos e o f assistin g i n th e developmen t o f nationa l emissio n standard s fo r hazardou s ai r pollutant s unde r 4 2 U.S.C.\7412 , standard s o f performanc e unde r 4 2 U.S.C . 7411 , an d Federa l ozon e measure s unde r 4 2 U.S.C . 751 1 (b ) . Thi s designatio n i s mad e pursuan t t o th e Clea n Ai r Act , 4 2 U.S.C . 7414 . Th e Unite d State s Cod e provide s that , upo n presentatio n o f thi s credential , th e Authorize d Representative s name d herein : (1 ) shal l hav e a righ t o f entryto , upon , o r throug h an

ypremise s i n whic h a n emissio n sourc e i s locate d o r i n whic h record s require d t o b e maintaine d tinde r 4 2 U.S.C . 741 4 (a ) (1) , ar e located , and (2 ) ma ya t reasonabl e time s hav e acces s t o an d cop yanyrecords , inspec t anymonitorin g equipmen t o r metho d require d unde r 4 2 U.S.C . 741 4 (a ) (1) , and sampl e an yemission s tha t th e owne r o r operato r o f suc h sourc e i s require d t o sample . Authorize d Representative s o f th e Administrato r ar e subjec t t o th e provision s o f 4 2 U.S.C . 741 4 (c ) respectin g confidentialit yo f method s o r processe s entitle d t o protectio n a s trad e secrets , a s implemente d by4 0 CF R 2.30 1 (h ) (4 1 F R 36912 , Septembe r 1 , 1976) . Date : Designatio n Expires : Septembe r 30 , 199 7

Directo r Offic e o f Ai r Qualit yPlannin g

an d Standard s



# - z. -P. 4 " 1



### Enclosur e 1 }Jfi/)£>\f C'i~? K



### / For m Approve d OM B No . 2060-023 9 Approva l Expires : 03/31/9 5 Publi c reportin g burde nfo r thi s collectio no f informatio ni s estimate d t o averag e 8. 5 hour s pe r response , including th e time fo r reviewing instructions , searching existing dat a sources , gatherin g an d maintainin g th e dat a needed , and completing and reviewin g th e collectio no f information . Sen d comment s regarding thi s burde n estimat e o r an

y othe r aspec t o f thi s collectio no f information , including suggestion s for reducin g th e burden , t o Chief , Informatio nPolic y Branch . PM-223Y , U . s . Environmenta l Protectio n Agency , 40 1 M

Street , S.W. , Washington , D.C . 20460 , an d t o Offic e o f Informatio nan d Regulatory

Affairs , Offic e o f Managemen t and Budget , Washington , D.C . 20503 . Includ e th e OM B numbe r i nany correspondence . SCREENIN G INFORMATIO

N REQUES T I . Instruction s Thi s informatio nreques t i s t o b e complete d for facilitie s tha t manufactur e reinforce d plasti c composites . Th e sourc e categor y

i s define d a s th e manufactur e o f product s usin g reinforce d and/o r filled plasti c resin, , including "prepreg " o r molde d products . Fil l ou t thi s informatio nreques t a s completel y

a s possibl e fro

m existing informatio nsources . N o additiona l monitoring o r emission s testing i s require d by you r compan

y t o respon

d t o thi s request . Attachmen t l present s th e lis t o f hazardou s ai r pollutant s (HAP's ) liste d i nSection11 2 o f th e Clea nAi r Act . W e ar e intereste d i nobtaining informatio nregardin g eac hcompound identifie d a s a HA P tha t i s use d i no r emitte d b y an y operations , including fugitive emissio nsources , occurrin g fro m th e manufactur e o f reinforce d plasti c composites . I f yo u hav e an

y question s regarding thi s request , contac t Ms . Madelein e Stru m o f th e EPA

a t (919 ) 541-238 3 o r Mr . Gre g LaFla

m o f PE S a t (919 ) 941-0333 . Retur nthi s informationreques t an d an y additiona l informatio nto :

Emissio nStandard s Division(MD-13 ) U . S . Environmenta l Protectio nAgenc y Offic e o f Ai r Qualit y Planning and Standard s Researc hTriangl e Park , N C 2771 1 Attention : Bruc e C . Jordan , Directo r II . Genera l Information A . Nam e O f

lega l owne rO f

plant : Molde dFibe r Glas s Companie s 

# SU . 

# - 3P. 5



### B . Nam e o f lega l operato ro f

plant , i f

differen tfro m lega l owner : Molde d Fibe rGlas s Company/Unio n Cit y • 

### C . Addres s o f

lega l owner/operato r(pleas e specif y which) : 160 1 W . 29t h Stree t Ashtabula , Ohi o 4400 4 

### D . Siz e o f

company : 1 . Approximat e numbe r o f employee s o f th e busines s enterpris e tha t own s thi s plant , includin g wher e applicabl e th e paren t compan y and al l subsidiaries , branches , and unrelated establishment s owne d b y th e paren t compan

y (answer may

b e give nusin

g th e followin g ranges : 0-100 ; 101-250 ; 251-500 ; 501-750 ; 751-1,000 ; 1,001-1,500 ; an d >1,500) : 75 1 - 100 0 

### 2 . Numbe

ro f plan temployee s attache d t o th e reinforce d plasti c composite s operation : 75 1 - 100 0 ' 

### E . Nam e o f plant : Molde d Fibe rGlass/Unio n Cit y Operation s 

### F . Addres s o f

plant : 5 5 Fourt h Ave . Unio n City , Pennsylvani a1643 8
__ _ 

### G . Nam e o f contact(s ) abl e t o answe rtechnica l question s abou tth e complete d survey :
•fo Grac e Duff

y 

### H * Titl e (s) : Administrato r o f Safet y& Environmenta l Program s I . Telephon e number ; (814 ) 438-384 1 

# *$>



# - HP. 6
Spray/Layu

p

III . Hazardou s Ai r Pollutant s Using th e lis t o f HAP' s provided inAttachmen t 1 , complet e Tabl e l . Lis t al l know nor suspected HAP' s tha t ar e use d i nfeedstocks , produce d a s intermediat e o r fina l products , o r create d a s by-product s o f the proces s o r contro l syste m withi nth e define d sourc e categor y operations . IV . Emission s an

d Sourc e ReductionTechnique s Fo r eac hHAP emissionsourc e (includin g storage , fugitive dust , transfe r operations , proces s fugitives , stacks , an d wast e management) , complet e Tabl e 2 . Provid e a brie f descriptiono f an

y emissionreductionmeasure s i nplac e an d anestimat e o f th e relativ e quantity

o f HA P emission s fro m eachemissionsource . V . Miscellaneou s Describe an

y factor s no t addressed inth e above question s tha t migh t serv e t o distinguis hyour facilit y fro m other s i nthi s sourc e categor y for purpose s o f developin g a separat e sourc e categor y or subcategor

y an d MAC T standards . NUMBE RO F GELCOA

T BOOTH S ^=—c — IfuTIBER'Q?SPRA

YU P BOOTH S ( ^ - 3

- - ; 5/ 8

RESI N MAKEU P - VARIE S DEPENDIN GO N

STYREN E CONTEN

T - . VAIRE S

CLEA N UP MATERIAL S - FRP DEPENDIN G

TOOL AN D ( CUSTOME

RSPECIFICATION S
O N
SU N TYP E OF

CLEANE R JOB .

- SOLVEN

T FRE E

b3104-2/65003 1



# ^ 3 W -b~P. 7

SPRAY/LAYU

P

TABL E 1 . HAZARDOU S AI RPOLLUTANT S



# ooL Dot 

# i?J Feedstock s WA X SOLUTIO

N (970C940 ) GELCOA T
RESIN



## OVi 9 6 LB/YF 10 2 TN/Y

R
52 0 TN/Y

R CATALYS T 

### HA Pconstituent s

Products—fina l an d intermediat e COSTO M FIBERGLAS S REINFORCE D PRODUCT S FO R TH E CONSTRUCTIONINDUSTRY , PRODUCT S FO R WATE R AND SEWAG E TREATMENT FACILITIES , ARCHITECTURA L FASCIA , AND TRUC K AND AUTOMOTIVE PART S

* THI S I S AJO B SHO P AN D PRODUCTIONVARIE S DEPENDIN G ONORDER S

Byproduct s (o

f proces s or contro l systems ) FUGITIVE DUS T (GRINDING , SANDING , DRILLING ) UNREACTE D SCRAP RESI N RESI NOVERSPRA

Y CLEANU P MATERIA L TONS/YEA R VARIE S TONS/YEA

R VARIE S TONS/YEA

R VARIE S 11 0 GALLON S 

# L STYREN E (98 % BY WEIGHT ) STYREN E (30-49 % B Y

WEIGHT ) AVG-34 % STYREN E (10-80 % B Y

WEIGHT ) ME K (3 % BY 1\

WEIGHT ) 

## '1V 3

UNREACTE D STYRENE

STYREN E
STYREN E STYREN E METHYLEN E CHLORID E 

## itxrr t

-tt-o * -i

\ 

# 5 L rP. 8

SPRAY/LAYU

P

TABLE 2 . HA

PEMISSION S AN

D SOURC

E REDUCTIO

N MEASURE

S 

# m o

Emissio n Sourc e Emissio n Reductio n Technique s Typ e I n

Plac e (Date ) Futur e

(Planne d Date ) Tota l HA

P Emissio n Estimate , Tons/Yea r (a ) Storage : Resi n Tank s (5 ) ( 1 empty ) \ 3 3740 gal . (2 ) 488 0 gal . 570 0 gal . 509 Q gal . Don' t Kno w

\ I Les s tha n 0. 1



## 3 C Fugitiv e Dust ; Finishin g Grindin g Sandin g Vacuu mFilter s Apri l 198 9 Les s tha n 0. 1



## t b 

# ni Transfe r Operations ; Pourin g Resi n 

### iV >

Connectin

g Pum p LineqAl l resin s tran s

ferre d thr u closd d line s to spra

y gun s Cover s ar e use

d o nTransfe r & Receivin

g Vessel s ^

b* Les s tha n 0. 1

")( , 

### Proces s Fugitives ; Curin g Non e 0. 7 TP Y



## ^ 3 C 

# •

1P. 9



# mo TABL E 2 (Continued )

\j Emissio n Sourc e Emissio n Reductio n Technique s Typ e I n

Plac e (Date ) Futur e

(Planne d Date ) Tota l HA P Emissio n Estimate , Tons/Yea r (a ) Stacks : 35 % Styren e Ai r Assis tAirles s Guns 1 3 TP Y



## 3 Wast e Management : CLEA N U P FR PToo l & Gu

n Cleanje r Some Methylen e Chlo rLd e Scra p Resi n Solvent Fre e Non e 0. 6 TPY Varie s 

# W Other , specify ; Mixin g 1 t o 1 0 TP Y

^- > (a ) I f n o figure s ar e available , giv e estimat e a s on e o f the following ranges : les s tha

n 0. 1 0. 1 t o 1 1 t o 1 0 1 0 t o 2 5 2 5 t o 10 0 greate r tha n 10 0 ton s

ton s ton s ton s ton s ton s 

# T \ 

# - vP.1 0

COMPRESSIO

N MOLDIN G 

# Of III . Hazardou s Ai r Pollutant s ' Using th e lis t o f HAP' s provide d i nAttachmen t 1 , complet e Tabl e 1 . Lis t al l know no r suspected HAP' s tha t ar e used i nfeedstocks , produced a s intermediat e o r fina l products , o r create d a s by-product s o f th e proces s o r contro l syste m withi nth e defined sourc e categor y operations . IV . Emission s an

d Sourc e ReductionTechnique s Fo r eac hHA

P emissionsourc e (includin g storage , fugitiv e dust , transfe r operations , proces s fugitives , stacks , an d wast e management) , complet e Tabl e 2 . Provid e a brie f descriptio no f an

y emissionreductionmeasure s i nplac e an d anestimat e o f th e relative quantity o f HA P emission s fro m eachemissionsource . V . Miscellaneou s Describ e an

y factor s no t addresse d inth e above question s tha t migh t serv

e t o distinguis hyou r facilit y

fro m other s i nthi s sourc e categor y fo r purpose s o f developing a separat e sourc e categor y o r subcategor

y an d MAC T standards . CLEANU P MATERIA

L GPC-9 7 USE

D FO RLES S THA

N 6 MONTH S AN D N O LONGE R USED . THIS I S A FAIRL

Y NE W OPERATIO

N AN D I S STIL

L BEIN G DEVELOPED

.

b3104-2/65003 1



# ^ 5 

# -<\-P.1 1

TABL E 1 . HAZARDOU S AI RPOLLUTANT S COMPRESSIO N MOLDIN G



### 00 | 

### VdZ 

# lf[ HA Pconstituent s Feedstock s RESI N (E6006-5 , 2036 , Q6585 )
STYRENE MONOME R
CATALYST
2 6 TON S
1 3 TON S
VARIE S

Products—fina l an

d intermediat e CUSTO M FIBERGLAS S REINFORCE D PRODUCT S FO R TH E TRUC K AND AUTOMOTIVE INDUSTR Y '
*THI S I S AJO B SHO P AND PRODUCTIONVARIE S DEPENDIN G ONORDER S



# os e Byproduct s (of proces s o r contro l systems ) FUGITIVE DUS T " (GRINDING,"SANDING , DRILLING ) UNREACTE D SCRAP RESI N
CLEANU P MATERIAL (GP C 97 ) (OO
- ^T-^ T STYREN E (28-34 %

B Y WEIGHT ) STYREN E (99 % B Y

WEIGHT ) ME K (3 % B Y WEIGHT ) 

## -7f-tV 3

UNREACTE D STYRENE

STYRENE
STYRENE 

### tOfc-fo " TOlUENE«55 % BY .," . ,** WEIGHT )

. ••-.• iJ >v. . - ' • • -J$$££g£{>4'5 % B

Y 

### i- ^ 7.-.--.* " HEIGHT ) * •>»- iff

. • 

# -^ s -10 " ix.i-r-P.1 2

TABL E 2 . HA PEMISSION S AN D SOURC E REDUCTIO N MEASURE S 

# O t Emissio n Sourc e Emissio n Reductio n Technique s Typ e I n

Plac e (Date ) Futur e

(Planne d Date ) Tota l HA

P Emissio n Estimate , Tons/Yea r (a ) 

## l^ Storage : 5 5 GAL . DRU

M DRUM S KEP T

COVERE D UNLES S I NUS E . 1



# ll> Fugitiv e Dust : FINISHIN

G GRINDIN G SANDIN G VACUU M FILTER S APRI L 198 9 

# 3

^ > ' . < Transfe r Operations : POURING RESI N 

# cy

y COVER S AR E USE D ON TRANSFE R AND RECEIVIN

G VESSEL S . 1



## 7- 7 Proces s Fugitives ; MOLD S NON E .4 5 TP Y

* PAG E 6 - SAM E A S SPRAY/LAYU P 

# ^ 

# Ho ~\\ -P.1 3 

## RTM

III . Hazardou s Ai r Pollutant s Usin g th e lis t o f HAP' s provide d i n Attachmen t 1 , complet e Tabl e 1 . Lis t al l know n o r suspecte d HAP' s tha t ar e use d i n feedstocks , produce d a s intermediat e o r fina l products , o r create d a s by-product s o f th e proces s o r contro l syste m withi n th e define d sourc e categoryoperations . IV . Emission s and Sourc e Reductio n Technique s Fo r eac h HA P emissio n sourc e (including storage , fugitiv e dust , transfe r operations , proces s fugitives , stacks , and wast e management) , complet e Tabl e 2 . Provid e a brie f descriptio n o f anyemissio n reductio n measure s i n plac e and a n estimat e o f th e relativ e quantit yo f HA P emission s fro m eac h emissio n source . V . Miscellaneou s Describ e an

yfactor s no t addresse d i n th e abov e question s tha t migh t serv e t o distinguis h you r facilit yfro mother s i n thi s sourc e categor yfo r purpose s o f developin g a separat e sourc e categoryo r subcategoryan d MAC T standards . THI S I S A FAIRLY NE W OPERATIO

N AN D I S STIL L BEING DEVELOPED .



### b3104-2/65003 1



# > km .-,-£ >P.1 4


### M s O RT M
TABL E 1 . HAZARDOU S AI RPOLLUTANT S 

# £ m /? HA ? constituent s 

### Qol Feedstock s

RESI N (843 8 10RT ) PIGMEN T (BLACK/GRAY ) CATALYS

T DDM- 9 3 TON S STYRENE (41 % BY WEIGHT ) NON E ME K

Products—fina l and intermediat e CUSTOM FIBERGLAS S REINFORCE D PRODUCT S FO R TH E TRUC K AND AUTOMOTIV E INDUSTR Y
*THI S I S AJO B SHO P AN D PRODUCTIO NVARIE S DEPENDIN

G

. ONORDER S



## 0% Byproduct s (o f

proces s o rcontro l systems ) FUGITIV E DUS T '(GRINDING , SANDING , DRILLING ) •UNREACTED SCRA P RESI N CLEANU P ."MATERIA

L VARIE S VARIE S (3 % B Y WEIGHT ) 

## 7 ff'M V 3

UNREACTE D STYREN E

STYREN E STYRENE NONE .

.-•V:->?.-r:^r-.-.- * ; • "Si**-'-*""*. '

^ 

# -13 '"•••..'•: • 5 U\i . \NOTABL E 2 . HA

PEMISSION S AN

D SOURC

E REDUCTIO

N



# A



# T l Emissio n Sourc e Storage : 5 5 GAL . DRU M

Fugitiv e Dust : FINISHIN G GRINDIN G SANDIN G

Transfe r Operations : POURIN GMI X

Proces s Fuqi,tiY e s : RT M Emissio n Reductio n Technique s Typ e

COVER S KEP T O N UNLES S I N US E

VACUU M FILTER

S 

# ^ 1

COVER S AR E USE D O N TRANS
FE RAN D RECEIV

IN GVESSEL

S I n Plac e (Date )

APRI L198 9 Futur e (Planne d Date )

-

-

PAG E6 - SAM

EA S SPRAYING/LAYU

P MEASURE S

Tota l HA

P Emissio n Estimate , Tons/Yea r (a )

. 1

. 1

. 1

STYREN E.0 7 TP Y


# -IH ' P.1 5

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