STAll OF ILLINOIS ENVIRONMENTAL PROTECTION AGENCY DIVISION OF AIR POLlUTION CONTROL 2200 CHURCHILL ROAD SI'IUNGfItLD, ILLINOIS 62706

DATA AND INFORMATION
INCORPORATION /lY Illf£IllNa TIIII Agvncv I,
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## '*'"**_~** br !he F_**~Cert*.**


# JAN 29 lR9A**THI~** fORM 15 TO BE USED TO INCORPORATE 011 TRANSFER INfORM4TION FROM ONE PERMIT APPLICATION TO... E • I
. E TRANSFfR OF INFORMATION FROM A CONSTRUCTION PERMIT APPlIC4T10N INTO AN OPER4TtNG PERMIT APPliCATION. THIS FORM SHOULD ACCOMPANY THE APPlICA-TION INTO WHICH INFORMATION IS TO BE**TUN~FERRED.**
I. NAME OF OWNER: • 

### Economy Plating, Inc. 

# I 2. NAME OF CORPORATE DIV. Oi PlANl' (IF DifFERENT fROM OWNER): 3. STREET ADDRESS OF EMISSION SOURCf: 

### 2350 N. Elston CITY OF**~MISSION** SOURCE: 

# 15.**IDENTIFICATlO~** NUMBER: 

### ChlcaQO 

### Q.:i..Liz.Si**~** C if IYI

6. APP97040058£R: 

# I 7. I]**CONSTRUCTI~~1Ii** 

## 0**OI'ERATI~~nt** OF**~ir** II rinn"'eOllinm, B. SHOULD ALL I"'FORMATION IN THIS APPLICATION BE INCORPORATED BY REFERfNCf OR TRANSFfRRED? 

## 0 YES 

### Oi NO IF "NO·, LIST IJEMS TO BE INCORPORATEDt 9a. ITEM TO 8E INCORPORATED: b. PAGE: c. fLOW DIAGRAM DESIGNATION Cmo control**SVSI~1** for**tank~** 1 .4**~** R 1 (IF APPLICABLE):



# .. " 1D. DOfS THE DATA & INFORMATION DESCRIBING**T~)EMS** REMAIN TRUf. CORRECT. CURRfNT A"'D COMPlETfl 

### is YES 

### 0 NO
. IF**·N~t** SU&MIT THE AflLlCAalE FORMS AFIO CLEARLY STATE THE DATA AND INFORMATION WHICH IS NO lONGER TRUE, CORRECT. CURRE AND COMPlE •

11. AP7303°1926KER: 

# 1 12 • 

# o CONSTRUCTION 

### UI OPERATION OF 13. SHOULD AlL INFORM-TION IN THIS APPliCATION BE INCORPC'RATED BY REFtRfNa OR TRANSFERRED? 

# rx YES 

## 0 NO If "NO", LIST ITEMS TO 8E INCORPORATED: 1.40. ITEM TO B£ INCORPORATED. b. PAGE: c. FLOW DIAGRAM DESIGNATION (!F APPLICABLE):



# -

15. DOES THE DATA & INFORMATION DESCRIBING THESE**lTE~** REMAIN TRUE. CORRECT. CURRENT ANO COMPlfTE? 

### 0 YES 

### 0 NO IF "NO" SUBMIl THE tPlllCABlE FORMS AND CLEARLY STATE THE DATA AND INFORMATION WHICH IS NO LONGER TRUE. COWCT, CURRENt AND COMPL 1 • Il 53?-0?4S APe 210 Rev. 6/11/79

### Final Report of Emission Tests Emission tests for Economy Plating, Inc. were conducted by Victor Koerner and Scott Koerner on November 25,26,28 and December 11, 1997. All tests were performed while the equipment was running at normal operating and rate of plating levels. Calibration of the test equipment, the dry 

### gas meter and the critical orifice, was performed by Measurement Controls, Inc. (See attachment Cert-I)in accordance with USEPA test method 306a. The schedule of tests was: Tuesday November 25, 1997 #5 & 6 system Wednesday November 26, 1997 # 1 system Friday November 28, 1997 #4 

### system Thursday December 11, 1997 #4 system 8:00a.m. until 6:30p.m. 8:00a.m. until 5:30 p.m. 8:00a.m. until 2:00p.m. 8:00a.m. until 6:30 p.m. On Friday, during test 4-1, the vacuum pump failed and necessitated a reschedule of system #4 

### tests to December 11, 1997. When the protocol was established it was noted that the records kept for the amperage was based on the 12 mQ3iii rolling average of non-reseUable amphour meters which were not**calibra~a'** 

### to the amp meters on the rectifiers. In order to ensure adequate test setting, a 25% factor was added to the rectifier amperage setting (See attachment Roll-I) Five gallons of 0.1 NaOH was purchased from Accurate Labs, Inc. for use during all method 306a testing and a blank sample was submitted to Scientific Control Laboratories, Inc. for analysis. The results are: Blank 0.006mg/Liter (See attachment Lab-5) Test for #5 &6 CM P system. All pretest checks were performed according to the protocol (See attachment Prot-I). The traverses were checked with a manometer for angle and pressure differentiall according to method 306a (See attachment trav-5) and the calculations done on a computer. The raw data from the test are labeled Test 5-1, 5-2 and 5-3 and the formula used to determine the chromium content is from method 306a. The stop watch malfunctioned during the first test and is the reason the test ran long. The results of the test are: test 1 0.013 mg/dscm test 2 0.005 mg/dscm test 3 0.007mg/dscm The analysis of the impinger liquid was done by Scientific Control Labs, Inc. in Chicago (See attachment Lab-5) Test for # 1 CMP with mist eliminator system. All pretest checks were performed according to the protocol (See attachment Prot-I). The traverses were checked with a manometer for angle and pressure differential according to method 306a (See attachment trav-I) and the

# , .,- calcu lati ons done on a COlllpu re7: Th e nlw d ata froillthe lesl :lre I:lbeled Test 

### 1-1 , 1- 2 and 1-3 and Ih e formula u se d 10 del er min e Ihe chromiulIl conlelll is frOI11 met hod 306n , T h e r es ults of the tes ts : II 'C: t es t 

### I 0.010 m gldsc m test 

### 2 0.011 mgld sclll test 3 0.010 mg/dsc m The ll nalysis ofl he impinger liqui d W:IS dOlle by Sc ien ti fic Co ntr'o l Lllbs, Inc
. in C h icligo (sec atllu: hlll en t Lllb-I), £co ll o my 1)lntill g, In c , would like to have # t eM P sys te m with M is t Eliminat or classified as :I sUlu li ex ist ing soul'ce :l lId subj ec t to the 0.030 st ' lIId llrd based 011 lh e less t ha n 60 millioll II ll1ph o urs used allhis facility (Sec :l ttac hm e nl Roll-I), Test for # 4 eM I) with mist elimin:ltor system , A ll pretes t c hecl{ s were p el'form ed ncco rdin g to the pro toco l (atta c hmellt PI 'ot- I) , The (!'ll ve r ses were checked wit h 

### a manom eter for :lII g le 11llU JlI'ess ure difTerenlialliccording to method 306a (See :l tUlchm ent trav-4) :tnd the cH lc nl a t io n s d O ll e 0 11 

### a com put er, T he rmv data from th e test arc labeled Test 4-1, 4- 2 and 4-3 and the formu!:l used 10 determine the cllI'o miullI co nt ent is from m ethod 306a, During the fi rs t test but after the sys tem leak test th e vac uulIl pump failed :llId t h e te st po s tp on ed to December II , 1997. The resu lt s of th e te st lire: tes t 

### I 0 ,0 13 m gld sc m test 

### 2 0.012 IlIg/dscm lest 

### 3 O,O l 6 111 g/dscm The :l n a l)' sis of the impin ge r liquid was don e by Scientific Con trol Labs, Inc. in C hi cll go (See llttllchment 

### Lllb-4). Eco ll omy Plating
. In c. would lik e to hllVe # 

### 4 CMJ) sys tem with ! \lli s t E liminator dn ssi fi ed as :l s m a ll exis lin g source : lI1d subj ect (0 th e 0.030 stlllld li rd based 0 11 th e less th a n 60 milli o n alllphours u sed III th is facility (See lttt: lc hm cnt Ro ll-I ), On Frid llY Novemb er 28, 1997 C)r llthia Curt is , :Ill E llvironm ent : 11 Sc ien ti st from Ihe USE PA, co ndu c ted an in spection of th e tes t procedur'es a nd reviewed prni o u s h 's t 

### s it es. It wtlS during**IH :",** **...o se** **va tion**  of le s t 4- 1 tha t 

### the v, lt uum pUIlIP failed, S he rl'Cllle Sf ed 10 be**1I0 !l** **J. d**  o f the rete st date, O n TlIIII 'S d:IY Deccmb er II , 199 7 Cllesa r Kr LY lll owsk i, C hi ef In spector from the 

### I E PA F ield ollice in J\lb l)'wood Park, cond u cted: 1II in sp ection o f te st procedures and reviewed IH 'evious te sts. I 'l e v iewed test 4-1 with pretes t c heck Il nd verified a ll equ ipm e nt settings, O n Thurs day December 11 , 1997 Cy nthia C Ul,tis returned with an associate 1'1 '0 111 the USE PA to view lest 4-2 llIId 4-3 :lIl d in spect the Air pollution cO lltrol 

### E,, ";pm cllt. 

# 1M**~~** V;C!or 

### J
.

# rncr, Pres id ellt Ec onom y Pl:ltin g, In c,

## PROT-! Protocol Objective: Obtain representative sample of exhaust air for analysis for chromium Procedure: Prior to testing 1. Detennine monthly and yearly average electrical usage 2. Check temperature and hwnidity and Pbar 3. Check plating solution temperature and chrome content. 4. Check air capture device for leaks greater than allowed according to Method 306A. 5. Calibrate gas meter 6. Check air flow for volume and speed 2000ft/min = 10,700 CFM 7. Check cyclonic flow angle for each test point 8. Take and record manometer reading for each test point and calculate test point times using flow angle. 

### During the test. 9. Energize plating tank(s) with the highest ofmonthly amp average 

### + 25% 10. Check pressure differential across control device. 11. Collect air sample based on number of sample points in 306A and using flow angle. 12. Rinse capture equipment according to generally accepted methods 13. Check calibration ofgas meter 14. Record gas collected 15. Verify electrical consumption during capture 16. Check dry gas media 17. Rinse impingers according to generally accepted methods 18. Replace impingerjar and NAOH solution 19. Mark and maintain sample 20. Check air capture device for leaks greater than allowed according to Method 306A 21. Energize tank(s) and record amp hour and gas meter readings 22. Collect Sample #2 Repeat items 9 through 20 19. Collect Sample #3 Repeat items 9 through 20 20. Deliver marked Samples to Scientific Control Labs for analysisRepeal procedure for each air exhaust unit.



### The test will be performed by Victor Koerner CEF, President ofEconomy Plating, Inc, and Scott Koerner. The basis for the test procedure is the seminar sponsored by the AESF, NAMF, and the USEPA with Frank Clay. which was attended by Victor Koerner, We will be using the EXCEL worksheet supplied during the seminar on a laptop computer to do the calculations during the test. Scott Koerner has obtained a Bachelor of Science degree in Chemistry from the University ofIllinois-Champaign in 1993 , He complete'd a course of study at National Louis University in 1994 and was certified by the American Society ofClinical Pathologists as a Medical Technologist and is currently employed at Northwestern Memorial Hospital in Chicago, lllinois.
.

### Raw 

### Test Data
Test Date: 11-26-97 Tank Number: 1 Test Number: lof3 Temperature of sampling stream: 56° F Gas Meter reading( start): 515.2 Gas Meter reading (end): 580.6 Total gas yolume captured: 65.4 fe Length of time of test: 127 min. Ampere setting on rectifier: 750 Volt setting on rectifier: 5.5 Non-resettable amphour meter reading(start): 646355 Non-resettable amphour meter reading (end): 647873 Hourly amphour rate: 717 amps per hour Rolling 12 month ampere average: 538 amps per hour Barometric Pressure: 29.65 in Hg Total Chrome captured: 0.062 mglL Total Liquid volume from**imp~ers** 

### : Vacuum gage reading from impinger system: Calculations Sample # 

### 1 (0.068)-(0.006)= 0.062 mgIL (0.062mgll)(0.31O)= 0.0192mg 310 ml 27 0.0192 mg

( 19.2)(56 +460)
___ _ 

## = 9907.2 =0.010 mgldscm (499.8)(1.0003)(65.4)(29.65) 969457.9

### Raw 

### Test Data 

# .,' 

# if Test Date: 11-26-97 Tank Number: 1 Test Number: 20f3 Temperature of sampling stream: 5611 

### F Gas Meter reading( start): 581.3 Gas Meter reading (end): 648.9 Total gas volume captured: 67.6 fe Length of time of test: 128 min. Ampere setting on rectifier: 750 Volt setting on rectifier: 5.5 Non-resettable amphour meter reading(start): 647894 Non-resettable amphour meter reading (end): 649494 Hourly amphour rate: 750 amps per hour Rolling 12 month ampere average: 538 amps per hour Barometric Pressure: 29.65 in Hg Total Chrome captured: 0.077 mglL Total Liquid volume from impingers : Vacuum gage reading from impinger system: Calculations Sample # 2 (0.083)-(0.006)= 0.077

## n;~L (0.077mgll)(0.290)= 0.0223mg 290 ml 27 0.0223 mg

( 22.3)(56 +460).
___ _ = 11506.8 =0.011 mg/dscm (499.8)(1.0003)(67.6)(29.65) 1002069.7

### Raw Test Data
Test Date: Tank Number: Test Number: , 

# ., ""(1 

### Temperature of sampling stre.m: Gas Meter reading( start): Gas Meter reading (end): Total gas volume captured: Length of time of test: Ampere setting on rectifier: Volt setting on rectifier: Non-resettable amphour meter reading(start): Non-resettable amphour meter reading (end): Hourly amphour rate: Rolling 12 month ampere average: Barometric Pressure: Total Chrome captured: 0.082 mgIL Total Liquid volume from impingers : Vacuum gage reading from impinger system: Calculations Sample # 

### 3 (0.088)-(0.006)= 0.082 mgIL (0.082mgll)(0.236L)= 0.0194mg ( 19.4)(56 +460) .,**(499.8)(1.0003)(65.2)(2~5)** 

### = 10010.4 966493.2 11-26-97 1 30f3 56°F 649.4 714.6 65.2 fe 128 min. 750 5.5 649520 651274 822 amps per hour 538 amps per hour 29.65 in Hg
236 ml 27 0.0194 mg

=0.010 mg/dscm

# 7;e/lL/-/ Airtest1**!~ VJf~!**  WORKSHEET Tank 1 

## I I

--- TRAVERSE CYCLONIC aP SQUARE SROF aP SR OF aP Minute POINT FLOW FROM ROOT AVG.OF AVG SRt.P 

### 1&1 # ANGLE MANOMETER**~p ~p**  SQ.RT X3Min Seconds 1 0 0.2 0.447214 1 4.000 4 0 

## _. --2--
. 0 0 0.2 0.447214 1 4.000 4 3 0 0.2 0.447214 1 4.000 4 0 

### -, 4 0 0.2 0.447214 1 4.000 4 0 5 0 0.2 0.447214 1 4.000 4 0



### - ... 

### - 6 0 0.2 0.447214 1 4.000 4 0 7 0 0.2 0.447214 1 4.000 4 0 8 0 0.2 0.447214 1 4.000 4 0 -.- 9 0 0.2 0.447214 1 4.000 4 0***-.--~-** ----- 

### ----,- ------. . 10 0 0.2 0.447214 1 4.000 4 0



### -- .. 11 0 0.2 0.447214 1 4.000 4 0 12 0 0.2 0.447214 1 4.000 4 0 13 0 0.2 0.447214 1 4.000 4 0 14 

## . 0 0.2 0.447214 1 4.000 4 0 15 0 0.2 0.447214 1 4.000 4 0 -, 16 

### I 0 0.2 0.447214 1 4.000 4 0 17 0 0.2 0.447214 1 4.000 4 0 18 0 0.2 0.447214 1 4.000 4 0 19 0 0.2 0.447214 1 4.000 4 0 20 0 0.2 0.447214 1 4.000 4 0 21 0 0.2 0.447214 1 4.000 4 0 22 0 0.2 0.447214 1 4.000 4 0 23 0 0.2 0.447214 1 4.000 4 0 24 0 0.2 0.447214 1 4.000 4 0 25 0 0.2 0.447214 1 4.000 4 0**~---** 4 0 1-_26 0 0.2 0.447214 1 4.000 27 0 0.2 10.447214 1 4.000 

### I 4 0 

## -_

..... ---**~-.** ..- 28 0 0.2 0.447214 1 4.000 4 0 29 0 0.2 0.447214 1 4.000 4 0 I- '-;,," 1 4.000 4 0 30 0 0.2 0.447214.: 1--. 31 0 0.2 0.447214 1 4.000 4 0 32 0 0.2 0.447214 1 4.000 4 0

. -_.

### __ 

### ._- 

## - ------ 0.2000 0.4472136 128.0 AVG.OFap
..VG. OF SQ. TOTAL MIN:SEC 

# '. "f"-'" '-
- -

-'-'" ROC)!**~'P'S** MINuTE$"*'

# =--~==**--=-.':=-'~'~---** 

# '---=r
STACK TEMP AT END OF TRAVERSE: 

# I DEG.F 

## I MINIMUM OF 120 MINUTES IS REQUIRED.



### -.. 

### _-- '---'- j 

### I '-

- , I-- .



## - ....-. 1 --. 

# -L 

# I I

# .......j-~-c------**-----j~---r--.** ...

# -."
.......... =1=1---- -------_.

-- .... - I 

# f·----- ._----- -'-.-- I 

### I ---·---1-----'Raw 

### Test Data
Test Date: Tank Number: Test Number: Temperature of sampling stream: Gas Meter reading( start): Gas Meter reading (end): Total gas volume captured: Length of time of test: Ampere setting on rectifier: Volt setting on rectifier: Non-resettable amphour meter reading(start): Non-resettable amphour meter reading (end): Hourly amphour rate: Rolling 12 month ampere**averag~:-'** 

### Barometric Pressure: 

# f Total Chrome captured: 0.103 mgIL Total Liquid volume from impingers : Vacuum gage reading from impinger system: Calculations Sample # 1 (0.109)-(0.006)= 0.103 mgIL (0.103mgll)(0.268L)= 0.0276mg 12-11-97 4 

### 10f3 540 

### F 731.7 805.2 73.5 fe 135 min. 1300 5 

### 816838 820240 1512 amps per hour 1007 amps per hour 29.94 in Ug
268 ml 27 0.0276 mg

( 27.6)(54 +460)
___ _ = 14186.4 =0.0129 mgldscm (499.8)(1.0003)(73.5)(29.94) 1100552.3

### Test Date: Tank Number: Raw Test Data
12-11-97 4 

### Test Number: 2 of 3 Temperature of sampling stream: 54° F Gas Meter reading( start): 806.45 Gas Meter reading (end): 879.45 Total gas volume captured: 73.0 fe Length of time of test: 128 min. Ampere setting on rectifier: 1300 Volt setting on rectifier: 5 Non-resettable amphour meter reading(start): 821400 Non-resettable amphour meter reading (end): 824930 Hourly amphour rate: 1655 amps per hour Rolling 12 month ampere average: 1007 amps per hour Barometric Pressure: 29.95 in Hg Total Chrome captured: 0.074 mglL Total Liquid volume from impingers : Vacuum gage reading from impinger system: Calculations Sample # 2 (0.080)-(0.006)= 0.074 mglL (O.074mgll)(0.350L)=**0.02~~'1I~ .,~**  'dlf 

### 350 ml 27 0.0259 mg

( 25.9)(54 +460)
___ _ 

## = 13312.6 =0.0122 mgldscm (499.8)(1.0003)(73.0)(29.95) 1093065.6Raw 

### Test Data
Test Date: 12-11-97 Tank Number: 4 Test Number: 3 of 3 Temperature of sampling stream: 56° F Gas Meter reading( start): 898.2 Gas Meter reading (end): 976.48 Total gas volume captured: 78.3 fe Length of time of test: 135 min. Ampere setting on rectifier: 1300 Volt setting on rectifier: 5 Non-resettable amphour meter reading(start): 828100 Non-resettable amphour meter reading (end): 832197 Hourly amphour rate: 1821 amps per hour Rolling 12 month ampere average: 1007 amps per hour Barometric Pressure: 30.00 in Hg Total Chrome captured: 0.111 mgIL Total Liquid volume from impingers : 325 ml Vacuum gage reading from**imP.tf~er** 

### system: 27 "(f" 

### Calculations Sample # 

### 3 (0.117)-(0.006)= 0.111 mglL (0.111mgll)(0.325L)= 0.0360mg 0.0360 mg

(36.0)(56 +460),
___ _ = 18576.0 =0.0158 mgldscm (499.8)(1.0003)(78.3)(30.00) 1174382.4AIRTEST4-1
TRAVERSE WORKSHEET Tank 4 

## 1 1 TRAVERSE CYCLONIC AP SQUARE SROF AP SR OF AP Minute POINT FLOW FROM ROOT AVG.OF AVGSRAP 

## 1·&1 # ANGLE MANOMETER AP AP SQ.RT X 3.2 Min Seconds 1 0 0.5 0.707107 1 3.200 3 12 2 0 0.5 0.707107 1 3.200 3 12 3 0 0.5 0.707107 1 3.200 3 12 4 0 0.5 0.707107 1 3.200 3 12 5 0 0.5 0.707107 1 3.200 3 12



### - 6 0 0.5 0.707107 1 3.200 3 12 7 0 0.5 0.707107 

### 1 3.200 3 12 8 0 0.5 0.707107 

### 1 3.200 3 12

__ ·4
---- '-- 0.707101"- 

### ..

## _-- 9 0 0.5 1 3.200 3 12 10 0 0.5 0.7071m 1 3.200 3 12 11 0 0.5 0.707107 1 3.200 3 12 

## ---:;2 0 0.5 0.707107 1 3.200 3 12

----- -- ---- t----- 13 0 0.5 0.707107 1 3.200 3 12 14**~** 0 0.5 0.707107 1 3.200 3 12 15 0 0.5 0.707107 1 3.200 3 12 16 0 0.5 0.707107 1 3.200 3 12 17 0 0.5 0.707107 1 3.200 3 12 18 0 0.5 0.707107 1 3.200 3 12 19 0 0.5 0.707107 1 3.200 3 12 20 0 0.5 0.707107 1 3.200 3 12 21 0 0.5 0.707107 1 3.200 3 12 22 0 0.5 0.707107 1 3.200 3 12 23 0 0.5 0.707107 1 3.200 3 12 24 0 0.5 0.707107 1 3.200 3 12**~5** 0 0.5 0.707107 1 3.200 3 12



### -- 26 0 0.5 0.707107 1 3.200 3 12 27 0 0.5 0.707107 1 3.200 3 12 28 0 0.5 0.707107 1 3.200 3 12 29 0 0.5 0.707107 1 3.200 3 12

- 30 0 0.5 0.707107 1 3.200 3 12

--- 

## I 0 

# I 0.5 0.707107 1 3.200 3 12 31 32 0 0.5 0.707107 1 3.200 3 12 33 0 0.5 0.707107 1 3.200 3 12



### - 34 0 0.5 0.707107 1 3.200 3 12



## -- 35 0 0.5 0.707107 1 3.200 3 12

---- 

### ----- 36 0 0.5 0.707107 1 3.200 3 12



### --- 37 0 0.5 0.707107 1 3.200 3 12

-- 

## I 0.707107 3.200 3 12 38 0 0.5 1

------ 

### ---- -----,- - ------+ -_. 39 0 0.5 0.707107 1 3.200 3 12 40 0 0.5 0.707107 1 3.200 3 12 0.5000 10.7071068 128.0 AVG.OFAP**~VG.** OF SQ. TOTAL MJN:SEC IROOTAP'S , MINUTES· 1--- 

## ., 

# rucK TEMP AT END OF TRAVERSE:**-1~** DEG.F 1------- 

### I VlINIMUM OF 120 MINUTES IS REQUIRED.

# =-=~-~ I**~--** I

------**---~,** - 

### --- 

# I I 

### i

## .. - 

### Raw 

### Test Data
Test Date: Tank Number: Test Number: Temperature of sampling stream: 

# .,' Gas Meter reading( start): 

## .,,-rt Gas Meter reading (end): Total gas volume captured: Length of time of test: Ampere setting on rectifier: 11-25·97 5&6 lof3 63 0 

### F 326.38 388.395 62.0 fe 160 min. 5- 

### 1750 6- 2000 Volt setting on rectifier: 5- 7.5 6- 7.0 Non-resettable amphour meter reading(start): 5- 615007 6- 774831 Non-resettable amphour meter reading (end): 5- 621315 6- 780104 Hourly amphour rate: 5- 1977 6- 2366 amps/hour Rolling 12 month ampere average: 5- 1356 6· 1541 amps/ hour Bnrometric Pressure: Total Chrome captured: 0.077 mgIL Total Liquid volume from impingers : Vacuum gage reading from impinger system: Calculations Sample # 

### 1 (0.083)-(0.006)= 0.077 mglL (0.077mgll)(0.300L)= 0.0231 mg ( 23.1)(63 +460) (499.8)(1.0003)(62.0)(29.85) = 

### 12081.3 925257.4 29.85 in Hg
300 ml 27 0.0231 mg

=0.013 mgldscm

### Raw 

### Test Data
Test Date: 11-25-97 Tank Number: 5&6 Test Number: 20f3 Temperature of sampling stream: 66u 

### F 

### Gas Meter reading( start): 388.50 Gas Meter reading (end): 450.8 Total gas volume captured: 62.3 

# re Length of time of test: 144 min. Ampere setting on rectifier: 5-1600 Volt setting on rectifier: 5-7.0 Non-resettable amphour meter reading(start): 5- 621315 Non-resettable amphour meter reading (end): 5- 627135 Hourly amphour rate: 5- 2425 Rolling 12 month ampere average: 5- 1356 6- 

### 2000 6-7.0 6- 780104 6-785224 6- 2133 amps/hour 6- 1541 amps/ hour Barometric Pressure: 29.85 in Hg Total Chrome captured: 0.034 mglL Total Liquid volume from impingers : Vacuum gage reading from impinger system: Calculations Sample # 

### 2 (0.040)-(0.006)= 0.034 mgIL 

# ., (0.034mgll)(0.250L)=**0.~85mg** 

### 250 ml 27 0.0085 mg

(8.5)(66 +460)
___ _ = 4471.0 =0.005 mgldscm (499.8)(1.0003)(62.3)(29.85) 929734.4, . 

### Raw 

### Test Data
Test Date: Tank Number: Test Number: Temperature of sampling stream: Gas Meter reading( start): Gas Meter reading (end): Total gas volume captured: Length of time oftest: Ampere setting on rectifier: 11-25-97 5&6 30f3 60°F 451.10 513.6 62.5 fe 144 min. 5- 1600 6- 2000 Volt setting on rectifier:., 5- 7.0 6- 7.0 

## #- Non-resettable amphour meter'reading(start): 5- 627135 6- 785224 Non-resettable amphour meter reading (end): 5- 632625 6- 790474 Hourly amphour rate: 5- 2288 6- 

### 2187 amps/hour Rolling 12 month ampere average: 5- 1356 6- 

### 1541 amps/ hour Barometric Pressure: Total Chrome captured: 0.042 mg/L Total Liquid volume from impingers : Vacuum gage reading from impinger system: Calculations Sample # 

### 3 (0.048)-(0.006)= 0.042 mglL (0.042mgll)(0.310L)= 0.0130mg 29.85 in Hg
310 ml 27 0.0130 mg

(13.0)(60 +460)
___ _ = 6760.0 =0.007 mgldscm (499.8)(1.0003)(62.5)(29.85) 932719.1AIRTEST5&6 -1
TRAVERSE WORKSHEET Tank 5 & 6 

## 1 1 TRAVERSE CYCLONIC 6P SQUARE 

### S"i<. OF 6P SR OF 6P Minute POINT FLOW FROM ROOlit' AVG.OF AVGSMP 

## 1&1 # ANGLE MANOMETER 6P ilP SQ.RT X3 Min Seconds 1 0 0.2 0.447214 1 3.000 3 0



## -------- '----- 2 0 0.2 0.447214 1 3.000 3 0 3 0 0.2 0.447214 1 3.000 3 0 4 0 0.2 0.447214 1 3.000 3 0 '---_. -- 

### -- S 0 0.2 0.447214 1 3.000 3 0 --, 6 0 0.2 0.447214 1 3.000 3 0 7 0 0.2 0.447214 1 3.000 3**-.~** 0

- --- -++--- .---- -_ ..-- . ---- -+- - 

## _ ..-- -- -- 

### ----**.-~-** -**.~** .- 

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. 

## ------ 8 0 0.2 0.447214 1 3.000 0 9 0 0.2 0.447214 1 3.000 3 0 10 0 0.2 0.447214 1 3.000 3 0 11 0 0.2 0.447214 1 3.000 3 0 12 0 0.2 0.447214 1 3.000 3 0



### - 13 0 0.2 0.447214 1 3.000 3 0 --1-4----..- 0 0.2 0.447214 1 3.000 3 0 15 0 0.2 0.447214 1 3.000 3 0 16 0 0.2 0.447214 1 3.000 3 0 17 0 0.2 0.447214 1 3.000 3 0 18 0 0.2 0.447214 1 3.000 3 0 19 0 0.2 0.447214 1 3.000 3 0 20 0 0.2 0.447214 1 3.000 3 0 21 0 0.2 0.447214 1 3.000 3 0 22 0 0.2 0.447214 1 3.000 3 0 23 0 0.2 0.447214 1 3.000 3 0
:-- .. 24 0 0.2 0.447214 1 3.000 3 0 25 0 0.2 0.447214 1 3.000 3 0 -'"------ 

### -- 26 0 

## I 0.2 0.447214 1 3.000 3 0 27 0 0.2 0.447214 1 3.000 3 0 28 0 0.2 0.447214 1 3.000 3 0 29 0 0.2 0.447214 1 3.000 3 0

- 30 0 0.2 0.447214 1 3.000 3 0 1---- 31 0 0.2 0.447214 1 3.000 3 0 32 I 0 0.2 0.447214 1 3.000 3 0 33 0 0.2 0.447214 1 3.000 3 0

.._._.-. 

### --- t--- 

### -.. 34 0 0.2 0.44721:4**~** ... ' 1 3.000 3 0 35 0 0.2 0.447211411 1 3.000 3 0 36 0 0.2 0.447214 1 3.000 3 0 37 0 0.2 0.447214 1 3.000 3 0

-- --- 38 0 0.2 0.447214 1 3.000 3 0 39 0 0.2 0.447214 1 3.000 3 0 40 0 0.2 0.447214 1 3.000 3 0 41 0 0.2 0.447214 1 3.000 3 0 42 0 0.2 0.447214 1 3.000 3 0 43 0 0.2 0.447214 1 3.000 3 0 44 0 0.2 0.447214 1 3.000 3 0 45 0 0.2 0.447214 1 3.000 3 0 46 0 0.2 0.447214 1 3.000 3 0 47 0 0.2 0.447214 1 3.000 3 0 

## --_._-. 48 0 0.2 0.447214 1 3.000 3 0



### -- ..

--- -- 

### -- .... 

### --_. _. 0.2000 0.4472136 144.0

-,_•• +**~O(!U** UlG...OF SQ. TOTAL MIN:SEC ROOT 6P'S MINUTES· 

# ,

### Report To: TESTING
- CONSULTING 

### Mr. Victor Koerner Economy Plating, Inc. 2350 North Elston Avenue Chicago IL 60614 Timothv E. Denhof Laboratorv Manager 3158 S. Kolin Ave. Chicago IL 60623·4889 Phone: 773·254·2406 Extension 301 8 FAX: 773·254·6661 

# LAt- I

P. O. Number: 02183 Project Type: Stack Testing Project Number: Project Inception: Report Date: 1997-120257 12-12-97 12-22-97 IDENTifiCATION OF MATERIAL: Three (3) 

### samples, identified below. PROCEDURE: 

### All analyses were performed in accordance with the EPAIIEPA approved test procedures as specified in 40 CFR, Part 60, Method 306A. Scientific Control Labs, Inc., is a certified laboratory for analysis of potable water (IEPA Cert. #100183), and a certified laboratory for wastewater analysis (State of Washington Cert. #C165, State of Wisconsin DNR #998091930). This means we have a quality control program in effect and that this quality control program is monitored and reviewed annually by the certifying agencies. RESULTS: Sample 

### 10: SAMPLE #1 TANK 4 SAMPLE #2 TANK 4 SAMPLE #3 TANK 4 QUALITY CONTROL DATA: Concentration 

### in ppm (mg/U 

### TOTAL CHROMIUM VOLUME 

### (mil

--. 0.109 268 0.080 350 0.117 325 The samples were analyzed by Graphite Furnace Atomic Absorption for detection of Total Chromium.

TED:amo CERTIFICATION: Sample: Duplicate: Spike: LEB: LRB: 21.86 ppb 20.89 ppb 

### = 32.87 ppb 

# = 10.10 ppb 

### =

1.08 ppb 

### = relative:: percent difference 110.1 % spike recovery 101.0% recovery 

## < minimum detection limit 

### = 4.54%

The above statements and report were subscribed d sworn to before me this TWENTY-SECOND day of DECEMBER, 1997.

# adh~~~**~- Notar~Y"PUblT~-r·:-I~,·'l** **(.:r~/\** .**~** . l.

.. r'
. v_ :\ ArJi·;idJi··Ji-:**O~JlA'** 

### IN**~** 

### t,,· 'J'I'" ""1'01111"0;5 .,' ". to.!,' I**I,.~** 

### .c, ..... thU fl I 

## ," . . , < :."',1 C !I'.: .', "'d .•:;;In:$ 11/1**3/99:~** NlHt:. II**I~** our polley 10 kt:cp**'()Plt:~** uf re:purlS for SIX momhs. Tht: dala IS kepI on file: for up III Ihree·years:· Samples-(jfilpjlllclibletn'n!.te"r'for Ihrc:c: weeks, Samples that arc: hazanluus will bt: returned 10 the clienl. If this policy poses a difficulty, please cunract us to l1Iake other arrangelllcnts. If re:prudu.:c:d, our rc:pon, I1IUSI be: rt:producc:d complelely. Any unauthoflzed altt:ratioll of thiS rcpon invalidales Ihe cOIllt:nt.**~** 

### /jf\- I

...



### Report To: TESTING CONSULTING 

### Mr. Victor Koerner Economy Plating, Inc. 2350 North Elston Avenue Chicago IL 60614 Swnuel Wright Labolelory Manegor 3168 S. Kolin Avo. Chicago IL 60623·4889 Phono: 773·264-2408 Exton.ion 3041 FAX: 773·264-8881



### P. O. Number: 02183 Project Number: 1997-120025 Project Inception: 12-01 -97 Report Date: 12-10-97 Project Type: Stack Testing IDENTIFICATION OF MATERIAL: 

### Three (3) 

### samples, identified below. PROCEDURE: ,All analyses were performed in accordance with the EPA/IEPA approved test 'procedures as specified in 40 CFR, Part 60, Method 306A

.



## . 

# - Scientific Control Labs, Inc.,

## i~"'~ertified laboratory for analysis of potable water (lEPA Cert. #100183), and a certified laboratory for wastewater analysis (State of Washington Cert. #C165, State of Wisconsin DNR #998091930). This means we have a quality control program in effect and that this quality control program is monitored and reviewed annually by the certifying agencies. RESULTS: 

### Concentration 

### in ppm (mg/U Sample 

## ,p; TOTAL CHROMIUM VOLUME (rol) 

### SAMPLE #1 TANK 1 

### SAMPLE #2 TANK 1 SAMPLE #3 TANK 1 QUALITY 

### CONTROL PATA: 

### 0.068 310 0.083 290 0.088 236 The samples were analyzed by Graphite Furnace Atomic Absorption for detection of Total Chromium.

TED:clm CERTIFICATION: 

### Sample: 10.09 ppb Duplicate: 10.99 ppb = 

### relative percent difference = 

### 8.54% Spike: 20.46 ppb 

### = 103.7% spike recovery LFB: 10.53 ppb 

### = 105.3% recovery LRB: 1.74 ppb 

### = 

## < minimum detection limit Respectfully sub 'tted,**SCIENTIFI~** 

### T ABORATORIES,**IN~** 

### By

__**~~~~~~~~~~**

### ____ ___ The above statements and report were subscribed TENTH day of DECEMBER, 1997.



## , . Note: II il our policy 10 keep !:epic. ofrepor1l (or lix molllh•. 1bc lei (if applieablc) arc kepi

### (~.J'97 three weeu. Sample.lhat arc bazardoul will be rctumed**I,":~iii~** clieBl. If !hi. policy pOK' • difficullY, pleaac &loolact UI 10 make other arranjlcQlCRIJ. Ifreproduced, our report, mull be 

# ?ed compJeltl)'. An)' unaulborized aIltratioD or\hie report invalidalC.thc conteBl.

# ~;'ent;lic CONTROLlJILABORATORIES. 

### INC. Samuol Wright laboratory Manager 3158 S, Kolin AVe, Chicago IL 60623-4889 Phono: 773·254-2408 Extenlllon 3041 FAX: 773·264-6681 

### Report To: TESTING
- CONSULTING 

### Mr. Victor Koerner Economy Plating, Inc. 2350 North Elston Avenue Chicago IL 60614 Project Number: 1997-110395 P. O. Number: 02110 Project Type: Stack Testing Project Inception: 11-26-97 Report Date: 12-10-97 IDENTIFICATION OF MATERIAL: 

### Four (4) samples, identified below. PROCEDURE: • All 

### analyses were performed in accordance with the EPA/I EPA approved test 'procedures as specified in 40 CFR, Part 60, Method 306A. Scientific Control Labs, Inc., is a certified laboratory for analysis of potable water (lEPA Cert. #100183)' and a certified laboratory for wastewater analysis (State of Washington Cert. #C165, State of Wisconsin DNR #998091930). This means we have a quality control program in effect and that this quality control program is monitored and reviewed annually by the certifying agencies. RESULTS: Sample 10: 

### SAMPLE #1 BLANK SAMPLE #2 TANK 5-6 SAMPLE #3 TANK 5-6 SAMPLE #4 TANK 5-6 QUALITY CONTROL 

### DATA: Concentration In ppm 

### {mglU TOTAL CHROMIUM VOLUME (rol) 

### 0.006 325 0.083 300

.. -- 0.040 250 

# if"' 0.048 310 The samples were analyzed by Graphite Furnace Atomic Absorption for detection of Total Chromium. Sample: Duplicate: Spike: LFB: LRB: 10.09 ppb 10.99 ppb
- 20.46 ppb 

# = 10.53 ppb =



### 1.74 ppb = 

### relative percent difference 103.7% spike recovery 105.3% recovery 

## < minimum detection limit Respectfully sub 'tted, SCIENTIFIC 

### AD 

# = 8.54%

TED:clm CERTIFICATION; 

### By'

__**~~~~~~~~==~~**

# __ The above statements and report were subscribed TENTH day of DECEMBER, 1997.

### DATE 7-2-96 

## CUSTOMER Economy Plating

WO 

### # 2668 METHOD 306-A-CALlBRAIlON ROCKWELL 

### 175-5 SERIAL #
___ 

### 3_0_62_0
___ _ 

### TEMP. 

## = 69 F.

: y= Vs x Ys 

### (460 

### + T \ Pb 

# . Vt 

### (J1H.. 

### + Pb )( 460+ T) 13.6 

### Pb= 29.85



### FLOW RATE == 

### 75 CFM 

### OVERALLAVERAGE-Y 1.0003 

### CALIBRATION PERFORMED ON AMERICAN BELL PROVER # 

### 2989, CERTIFICATION DATED 10-23-95, CERTIFIED TO 0 00% ERROR, AND TRACEABLE TO THE N.I.S.T.. CALIBRATION OF ORJFICE

- PIVI 

## =

TI P2 V2 

### T2 PI'" 

### Current B-arometric Pressure V)= 

### Volume of Dry 

### Gas Meter x (Ym) TI
.... 

### Temp. of

### Meler +460 

### P2= 29.92" Hg 

### V - To Find T2= 68 F. 

### + 460 "- 528 VOLUME FOR 10 MIN.= 

### 7.3955 

# seE

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### Measurement Controls, Inc

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# . . 

# . System Description: 1 

### ea 10,000 

### dm ventilation and 4-stagp chromic acid IIIIc;t 

### spparator system: Stage #U: UP FRONT hood deillist p8d 

### Stage #1: 

### Stage #2: 12 

### -layer Kimre B·G( IN 

### composite IlIPc;h demist pad 12 - layer Kimre B-GON coalesce p"d Stage 

### #3: 6- layer Kimre B-Gone reintrainment c;ppmalor pad including CrHS 10000 

### !=\epa rat or, steel fFIII. 

### slflck.**dall1p0f~. Ir~circulation**  

### pump, 

# ,. UP FRONT**hoods.~~d** 

### control system.**tI~·** 

### Motor star1er. disconnect and**plulllbin~1 "I)fll~**  lIpS In 

### fl**p~11** 

### wnlpr and drains by othels 

### Quofe#: Customer 

### PO#: Q1188R1 Verbal



# ..- .,'



# - '.**~'," Op.eratill9.-CornJ)on.ents~**  

### Equipment.

_____

### ..MQue! 

## #
.. Serial # 

### UP FRONT hoods downdraft'IFIlpi ;:11 

### 2 per tHill' Scrubbpr CrHS 10000 

### 7)25 flIc)7 Date oCMfg.
Fan

Pump 032·30-BCP:-i 9 i048Hr:llll! 100001'1111 

### @ 85" 20 hp 230/460/(i(}/.1 

### Arranqp.IIIGllt #9, Clac;!=: II. 

### Sleel willi standard**C(lrll"l~1** 

### VibratloJl isolators: 

### RVU-2-fl Belts ()), 5VX840 EH 1 

### 1/2-2S(:**II~)** 

### () I.X 

### '·;('>,-11 :11165 20 

### gpm @ 6:' fl, 

### Vilon 

### 0 '111 II! 

### 1585 rpm 256T frame

Controls Magnellelic gl-lIl!-l8 

### # 2010 ar.:III!'S slPlges #1, #2 

### & #3 ".
- Magnehelic gml!-le 

### II 2005 

### across slClge #2 

### i'l./ Indicator lamp pump 011



### Chicflgo Plastic Systems Inc. 

### Opemlrng and Mailltenance MClnual**I'::ql~** 

### 1 10/20/97**7n5SPEC.wP~**

## . 

# . 

# ..

# -
....**~"** Stage #2



# ,.

Stage #3



## ...**if~··** "



# .. --.



# .- .'**AlI~jliary** 

### .**.compon~nts.;.** Irttake 

### duct manifold Pac:killq 

### TypE'
Size



# r- ace 1\, PH Velllnly 

### SprClY Nozzles: 

### NumlJ('" Flow r,gl(' Valve



### Paci<"lq Type. Size FAce 1\, (·';1 Velocrly


### S pr <ly**f\Jn7ZIf~5** Nurlll'PI Flow lAir:. Valvp**Vi'''If~** 1:' n/q(l
• c;, 

### 'ppn, t frame**I~** I**1I~)";ow:** 53 

### 112" + 3/4% 

### "'''I 'P' 

### lit frame;**".'~"** v**h:~"** 

### OD 11'," x !i!j" 10 (open) ') 1"""('(, I ; c:;, I " 

### r'::l1 IP'Il


# n·**'I(~** 11-1 fF8FC IJ I1II yprnlsf (5 gpm total) H. nkert :340-C-3/4-B-BR- :1/1 ?'1/00-08-V-H-OOO wI lillie,. 3-way



### 1':"'111=' (i 

### \lftl7 (; \ 1/')" 

### x 53 1/2" + 

### 3/4%**~'rl** sq 

# n**~Ill)** fPlIl**B~>Ir~ ~IB**  fF14FC 

### ,1 I I I 9lHn/sf (20 gpm total) H, II KPII 340-C-3/4-S-BR- 

## :"t1 ?t1/50-08-V-H-OOO w/lill'Pl, 3-way



### rreestanding stack With vplrll'lly r.r:lp 

### and ':::111l1'1i1l!., ports UP FRONT hoods for 96" 

### 11111'1 t811ks ChiCCtgo Plastic Systems Inc. Opel ating and Maintenance**Manu~1** 10/17/: T**7n'iSPEC.~;·** s**...,~.--** 

### . 

### Installation Rew.uirements Electri:a 

### I: ran: 208-230/460/3/60**~)II** IIp**~"I.'** 1 ( 

### lperating amps rump: 

### 208-230/460/3/60 ) 'III 

## r. 11 

### FilII Load Amps System: 230 

### vac Spray controls: 24 VFW 

### Level controls: 120 vnc



### . Plumbing: Stage 

### #1 : pump: 20 

### gplrl 2" 

### suction, 1 I U" 

### discharge Drain back 

### to recirculation Inllk: 

### 2" 

### Fresh water inlet: 1/2" PV<; 

### wi solenoid Waste: Existing recirculation tank Other: Hecommend 

### 01 water

Chemical 

### Reagent Feed: StagA II) & 

### #3: 

### frpsh waler Recir clIl;ltion 

### tank' fr p!;h**w~ler** 

### '-

..**~-.**

# O.th~r. System

# In~ation: System capacity specified by ECorl()IOY 

### Plating. rl::lll 

### to add third tank with hoods in the future.

Chicago 

### Plastic Systems Inc. Operc:lting and Maintenance Manual Page 4 10/17/97 7225SPECWPS

### Flow meter-**r~Yrln** 11p-ICO**#~)fun-lt;l,** 

### !,IllysuIfOlle/PVC, 65 gpm full 

### scale Level control 

## r II 

### lwlll 

### Ie AP 

### t 3 -/ 12U 

### switch 

### wI compact 'Pl;)y. U<30 

### SE'c-llwls 

### lime delay, 120 

### vae Sensor: 

### Valve: 

### nF capacitallce, 

### PF A material nlHkerl 2BO-A-ll? 

### F- RR-1/2-120/S0-08- I 

### II 1)00, /'-WflY 

### Spray timers () 

# r. Illilll/les


### Serubb!=!rISeparator: WH 10000 

## Rice: ·Face: ,,7'uverall:**~;:\** 1/2" 

### x 53 1/)" '):1 1/2"W x 63 JI;'>". I x 84"L 

### box**~-ll~** 

### 112" W 

### x 69 10" 

### J-I 

### x 146 1/2" L o/a Maximum Operating 

### T**emppl'~llIre** 

### Slage 

### #U

Stage #1 UP FR( 

### H-J I hood 

### Pack;IIq Type: Size'

PAcklll!J Type

Size: 

### Face AI**f~t1** 

### Velocity Spray N07Zles**Numb(~r** 

### Flow mit)


### Chicago Plastic 

### Systems Inc. Opemting 

### and

### Main~;'/~imee Manual 1 )11" 

## r

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1(11 HIP.**:~** : \**1/~/f** 'I I 

### r.mr; 1\ 111C)(i 1 . \ 119/f 

### G:1 II/." 

### x 53 1/2" 

### + 3/4% 20 <;'1 

### ft 501l fpm**n(~I~** 3/(1 

### I 

### F20FC 4 ;.> 

### qpll1/sf 

### (40 ypm total)

10/17/97 7225SPECWPS

# . ...,



# . 

# . Stage #2

Stage 

### #3

.•.

# ---**~. Au~iliary**  .

### .cOInpone.nts; Intake duct manifold Pac:kirHI Type
Size

Face 1\11'8 Velocilv SprflY Nozzles: Numbpi 

### Flow**rAI(~** Valve

Packillq Type. 

### Size' FneA 1\1**('~rl** VeloCity 

### Spmy**NIl7ZIf~s** Nurllhpi 

### Flow**mt(·~** Valvf" l'.illllP I;,' l\/tll, I "'Ippnl t 

### frame**I~\** 

### IIr 

### x 53 1/2" 

### + 3/4% 

### t;11f'pnr I 

### frame; r,T' v**n:~"** 

### 00 11 (," 

### x 1;5" 10 (open) ') I'IPI'P

, .. <;11 " r,::n f1'111 npln 1/-1 

### fFBFC t1 1/1\ gprn/sf (5 

### gpm total) Rllrkerl :340-C-3/4-8-BR- :1/'1 ?-1mO-08-V-J-I-000 w/lilllE'I, 

### 3-way

VIIIHP (\\if()7 

## r,:\ II')" 

### x 53 1/2" + 

### 3/4%**~'f)** !;q 

### rt**~()I)** fplll**B~*~** 

### 1m fF14FC ,I 

### I II 

### 9PITl/sf (20 gpm total) 

## n'll kpi I :340-C-3/4-8-BR- :\/-1 ?1\/60-08-V-H-OOO w/lilllPI, 

### 3-way

Freestanding stack with vp.IIl,·ily CHP and**":lllll'lin~~** ports 

### UP FRONT hoods for 96" IOIlC! tallKs 

### Chicago Plastic Systems Inc. Opel ating and Maintenance Manuc:ll 10/17/:.1 7?2'iSPEC.Vv.- S

# ..

# - ..,r . Installation Rev.uirements Electrical: Fan: 208-230/460/3/60**~)O** hI' rl-1l)1 

### Uperating amps Pump: 208-230/460/3/60 ) "') r-; 11 

### F, III 

### Load Amps System: 230 vac 

### Spray controls: 

### 24 v;;w Level controls: 

### 120 V:1C



### . Plumbing: Stage 

### #1: pump: 

### 20 

### gp' n 

### 2" suction, 1 II)" 

### discharge 

### Drain back to recirculation I;mk: 2" Fresh water inlet: 1/2" 

### PVC 

### wi solenoid 

### Waste: Existing recirculation tank**Oth~r:** 

### Hecommend 01 

### water



### Chemical Reagent 

### Feed:**Stag~~** 

### it) & 

### #3. hpsh water RecirclIt;'ltion tank: 

### fl**p~h** 

### wr:tter

.**,i'~ .~-**  

# ill: Other. System**Inf~rmation:** 

### System capacity specified by Economy Plating 

### rlr:m to add third tank with hoods in the future

.**~,**

### ..**~'** 

# ..

# - ..,-

Chicago Plastic Systems Inc. Operating and Maintenance Manual Page 4 10/17/97 7225SPECWPS

# Chicago. Plastic 

# Systems, Inc.

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## Stage 

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## g _ .J,J,",. vld' t:::; ++.:J. 

### l ---'-'-"-- 

### -----.-.---.-

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### ---.----. 

## Continuous vw'ith dilute ch'rome rinse 

## Short duration rinse every 2-4 hours with fresh water Short duration rinse every 12-24**hour~** 

## \·

.. ith fresh water 

# CrHS Chrome Separator C"j

# ~**,~** 0-...

## ~

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### Buss gars ------- 18" dia tjUC!

16112" 

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