FACID Glaze_ID Op_Hrs APCD_Type APCD_ID

Year 

control 

device 

was 

installed

Water flow 

rate 

(gal/min)

Width of 

water 

curtain (ft)

Equipped 

with baffle 

or mist 

eliminator?

Design or 

Monitoring 

Parameter

Units / 

Time Test Date

Stack 

Gas 

Volume 

flow, 

dscfm

Average 

Glaze 

Spray 

Rate (tph)

Average PM 

fil 

Emissions 

(lb/hr)

PM fil 

Emission 

factor, lb/ton 

of glaze 

sprayed Operating Information During Testing

2

KOHLSC 06-LBM (1F) 2448 Water Curtain W02B 1969 45 10 Baffleswater flow 

adequacy 1/shift 8/16/2010 7,561 0.07 1.10 16.62

Spray Booth LBM: The booth has a manually-operated spray gun with a water curtain 

for overspray control. The only operating parameter for the water curtain is a visual 

inspection of the flow and coverage of the curtain. There is no delta P monitoring, 

water flow rate monitoring, or any other monitoring device on the booth. The visual 

inspection of the water curtain, combined with PM (preventive maintenance) 

procedures, is how spray booth operation is verified. During the ICR test, the water 

curtain was operating normally.

3

KOHLSC 07-BBM (1F) 8568 Water Curtain W02C 1988 45 14 Baffleswater flow 

adequacy 1/shift 8/16-17/2010 11,993 0.23 1.51 6.53

Spray Booth BBM: The booth has several automatically actuated reciprocating spray 

guns with baffles and a water curtain for overspray control. The only operating 

parameter for the booth is visual inspection of the baffles and the water curtain to 

confirm the baffles are in place and the flow and coverage of the curtain is adequate 

(normal). There is no delta P monitoring, water flow rate monitoring, or any other 

monitoring device on the booth. The visual inspection of the baffles and water curtain, 

combined with PM (preventive maintenance) procedures, is how spray booth operation 

is verified. During the ICR test, the baffles were in place and the water curtain was 

operating normally.

5

KOHLSC 09-Robot 3 (1F) 8568 Water Curtain W02E 2003 45 10 Baffleswater flow 

adequacy 1/shift 8/16-17/2010 10,597 0.08 0.51 6.28

Spray Booth Robot 3: The booth has a robotically-operated spray gun with baffles and 

a water curtain for overspray control. The only operating parameter for the booth is 

visual inspection of the baffles and the water curtain to confirm the baffles are in place 

and the flow and coverage of the curtain is adequate (normal). There is no delta P 

monitoring, water flow rate monitoring, or any other monitoring device on the booth. 

The visual inspection of the baffles and water curtain, combined with PM (preventive 

maintenance) procedures, is how spray booth operation is verified. During the ICR test, 

the baffles were in place and the water curtain was operating normally.

8

KOHLSC 12-NTM (1F) 8568 Water Curtain W02H 1992 45 10 Baffleswater flow 

adequacy 1/shift 8/16-17/2010 11,281 0.09 0.82 9.32

Spray Booth NTM: The booth has several automatically actuated reciprocating spray 

guns with baffles and a water curtain for overspray control. The only operating 

parameter for the booth is visual inspection of the baffles and the water curtain to 

confirm the baffles are in place and the flow and coverage of the curtain is adequate 

(normal). There is no delta P monitoring, water flow rate monitoring, or any other 

monitoring device on the booth. The visual inspection of the baffles and water curtain, 

combined with PM (preventive maintenance) procedures, is how spray booth operation 

is verified. During the ICR test, the baffles were in place and the water curtain was 

operating normally.

14 KOHL-TX EPN013-Manual SB 4284 Water Curtain C013 1976

0 - 

pumpless 14' Baffles

water flow 

adequacy 1/shift 8/26/2010 14,725 0.08 1.79 22.84

Spray Booth E13: The booth has two manually-operated spray guns with baffles and a 

water curtain for overspray control. The only operating parameter for the booth is visual 

inspection of the baffles and the water curtain to confirm the baffles are in place and the 

flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, 

water flow rate monitoring, or any other monitoring device on the booth. The visual 

inspection of the baffles and water curtain, combined with PM (preventive maintenance) 

procedures, is how spray booth operation is verified. During the ICR test, the baffles 

were in place and the water curtain was operating normally. 

15 KOHL-TX EPN014-Bowl SM 1 8568 Water Curtain C014 1976

0 - 

pumpless 16' Baffles

water flow 

adequacy 1/shift 8/26/2010 16,604 0.33 0.65 1.95

Spray Booth E14: The booth has several automatically actuated reciprocating spray 

guns with baffles and a water curtain for overspray control. The only operating 

parameter for the booth is visual inspection of the baffles and the water curtain to 

confirm the baffles are in place and the flow and coverage of the curtain is adequate 

(normal). There is no delta P monitoring, water flow rate monitoring, or any other 

monitoring device on the booth. The visual inspection of the baffles and water curtain, 

combined with PM (preventive maintenance) procedures, is how spray booth operation 

is verified. During the ICR test, the baffles were in place and the water curtain was 

operating normally.

19 KOHL-TX Robot Booth SR1 4284 Water Curtain C104 1982

0 - 

pumpless 10' Baffles

water flow 

adequacy 1/shift 8/25/2010 5,449 0.07 0.10 1.32

Spray Booth SR1: The booth has a robotically-operated spray gun with baffles and a 

water curtain for overspray control. The only operating parameter for the booth is visual 

inspection of the baffles and the water curtain to confirm the baffles are in place and the 

flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, 

water flow rate monitoring, or any other monitoring device on the booth. The visual 

inspection of the baffles and water curtain, combined with PM (preventive maintenance) 

procedures, is how spray booth operation is verified. During the ICR test, the baffles 

were in place and the water curtain was operating normally.

39 KOHL-TX Robot Booth SR5 4284 Water Curtain C251 2002 70 12' Baffles

water flow 

adequacy 1/shift 8/26/2010 7,842 0.10 0.33 3.26

Spray Booth SR5: The booth has a robotically-operated spray gun with baffles and a 

water curtain for overspray control. The only operating parameter for the booth is visual 

inspection of the baffles and the water curtain to confirm the baffles are in place and the 

flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, 

water flow rate monitoring, or any other monitoring device on the booth. The visual 

inspection of the baffles and water curtain, combined with PM (preventive maintenance) 

procedures, is how spray booth operation is verified. During the ICR test, the baffles 

were in place and the water curtain was operating normally. 

From 2008 ICR Response From 2010 ICR Testing

Glaze

_No

Summary Page 1 of 2 09000064819365c1
FACID Glaze_ID Op_Hrs APCD_Type APCD_ID

Year 

control 

device 

was 

installed

Water flow 

rate 

(gal/min)

Width of 

water 

curtain (ft)

Equipped 

with baffle 

or mist 

eliminator?

Design or 

Monitoring 

Parameter

Units / 

Time Test Date

Stack 

Gas 

Volume 

flow, 

dscfm

Average 

Glaze 

Spray 

Rate (tph)

Average PM 

fil 

Emissions 

(lb/hr)

PM fil 

Emission 

factor, lb/ton 

of glaze 

sprayed Operating Information During Testing

Glaze

_No

57 KOHL-TX Robot Booth SR3-SR4 Water Curtain 8/26/2010 11,213 0.13 0.43 3.33

Spray Booth S03/S04: The booth has two manually-operated spray guns with baffles 

and a water curtain for overspray control. The only operating parameter for the booth is 

visual inspection of the baffles and the water curtain to confirm the baffles are in place 

and the flow and coverage of the curtain is adequate (normal). There is no delta P 

monitoring, water flow rate monitoring, or any other monitoring device on the booth. 

The visual inspection of the baffles and water curtain, combined with PM (preventive 

maintenance) procedures, is how spray booth operation is verified. During the ICR test, 

the baffles were in place and the water curtain was operating normally. 

48 KOHL-WI P18-Q24-Robot 5904 Water Curtain S18 2002 75 9 ft. 4 in. Baffles

water flow 

adequacy 1 / shift 8/5/2010 8,347 0.06 0.40 6.84

Spray Booth Q24: The booth has a robotically-operated spray gun with baffles and a 

water curtain for overspray control. The only operating parameter for the booth is visual 

inspection of the baffles and the water curtain to confirm the baffles are in place and the 

flow and coverage of the curtain is adequate (normal). There is no delta P monitoring, 

water flow rate monitoring, or any other monitoring device on the booth. The visual 

inspection of the baffles and water curtain, combined with PM (preventive maintenance) 

procedures, is how spray booth operation is verified. During the ICR test, the baffles 

were in place and the water curtain was operating normally.

Summary Page 2 of 2 09000064819365c1
RTI 

Inventory

Glaze line 

ID FACID Test Date Run Type of Test Company

Plant Location 

(City/State) APCD APCD Type New-Source ID Source Type Test Methods

2 KOHL-SC 8/16/2010 1 Controlled Kohler Co. Spartanburg, SC yes Water Curtain LBM Spray Booth EPA Method 5

2 KOHL-SC 8/16/2010 2 Controlled Kohler Co. Spartanburg, SC yes Water Curtain LBM Spray Booth EPA Method 5

2 KOHL-SC 8/16/2010 3 Controlled Kohler Co. Spartanburg, SC yes Water Curtain LBM Spray Booth EPA Method 5

3 KOHL-SC 8/16-17/2010 1 Controlled Kohler Co. Spartanburg, SC yes Water Curtain BBM Spray Booth EPA Method 5

3 KOHL-SC 8/16-17/2010 2 Controlled Kohler Co. Spartanburg, SC yes Water Curtain BBM Spray Booth EPA Method 5

3 KOHL-SC 8/16-17/2010 3 Controlled Kohler Co. Spartanburg, SC yes Water Curtain BBM Spray Booth EPA Method 5

5 KOHL-SC 8/16-17/2010 1 Controlled Kohler Co. Spartanburg, SC yes Water Curtain Robot 3 Spray Booth EPA Method 5

5 KOHL-SC 8/16-17/2010 2 Controlled Kohler Co. Spartanburg, SC yes Water Curtain Robot 3 Spray Booth EPA Method 5

5 KOHL-SC 8/16-17/2010 3 Controlled Kohler Co. Spartanburg, SC yes Water Curtain Robot 3 Spray Booth EPA Method 5

8 KOHL-SC 8/16-17/2010 1 Controlled Kohler Co. Spartanburg, SC yes Water Curtain NTM Spray Booth EPA Method 5

8 KOHL-SC 8/16-17/2010 2 Controlled Kohler Co. Spartanburg, SC yes Water Curtain NTM Spray Booth EPA Method 5

8 KOHL-SC 8/16-17/2010 3 Controlled Kohler Co. Spartanburg, SC yes Water Curtain NTM Spray Booth EPA Method 5

14 KOHL-TX 8/26/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO13 (EPN013-Manual SB) Spray Booth EPA Method 5

14 KOHL-TX 8/26/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO13 (EPN013-Manual SB) Spray Booth EPA Method 5

14 KOHL-TX 8/26/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO13 (EPN013-Manual SB) Spray Booth EPA Method 5

15 KOHL-TX 8/26/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO14 (EPN014-Bowl SM 1) Spray Booth EPA Method 5

15 KOHL-TX 8/26/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO14 (EPN014-Bowl SM 1) Spray Booth EPA Method 5

15 KOHL-TX 8/26/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain EO14 (EPN014-Bowl SM 1) Spray Booth EPA Method 5

19 KOHL-TX 8/25/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR1 (EPN 104-1P) Spray Booth EPA Method 5

19 KOHL-TX 8/25/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR1 (EPN 104-1P) Spray Booth EPA Method 5

19 KOHL-TX 8/25/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR1 (EPN 104-1P) Spray Booth EPA Method 5

39 KOHL-TX 8/26/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR5 (EPN251-Robot) Spray Booth EPA Method 5

39 KOHL-TX 8/26/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR5 (EPN251-Robot) Spray Booth EPA Method 5

39 KOHL-TX 8/26/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain SR5 (EPN251-Robot) Spray Booth EPA Method 5

57 KOHL-TX 8/26/2010 1 Controlled Kohler Co. Brownwood, TX yes Water Curtain SO3/SO4 Spray Booth EPA Method 5

57 KOHL-TX 8/26/2010 2 Controlled Kohler Co. Brownwood, TX yes Water Curtain SO3/SO4 Spray Booth EPA Method 5

57 KOHL-TX 8/26/2010 3 Controlled Kohler Co. Brownwood, TX yes Water Curtain SO3/SO4 Spray Booth EPA Method 5

48 KOHL-WI 8/5/2010 1 Controlled Kohler Co. Kohler, WI yes Water Curtain P18-Q24/S18 Spray Booth EPA Method 5

48 KOHL-WI 8/5/2010 2 Controlled Kohler Co. Kohler, WI yes Water Curtain P18-Q24/S18 Spray Booth EPA Method 5

48 KOHL-WI 8/5/2010 3 Controlled Kohler Co. Kohler, WI yes Water Curtain P18-Q24/S18 Spray Booth EPA Method 5

Run by Run Data Page 1 of 3 09000064819365c1
RTI 

Inventory

Glaze line 

ID

2

2

2

3

3

3

5

5

5

8

8

8

14

14

14

15

15

15

19

19

19

39

39

39

57

57

57

48

48

48

Glaze Spray Rate 

(kg/hr)

Glaze Spray

Rate (tph)

% Solids 

Content of 

Glaze

Process Spray

Rate of Solids 

(kg/hr)

Process Spray

Rate of Solids 

(tph)

Flow Actual 

(ACFM)

Flow Dry

Standard 

(DSCFM)

Sample 

Volume 

(DSCF)

Sample 

Volume 

(DSCM) Moisture (%) 

59.8 0.065918216 72 43.0 0.047461115 8,337 7,749 36.44 1.03 3.02

59.8 0.065918216 72 43.0 0.047461115 8,134 7,552 34.14 0.97 2.89

59.8 0.065918216 72 43.0 0.047461115 8,008 7,383 33.76 0.96 3.36

241.8 0.266538872 72 174.1 0.191907988 13,399 12,348 42.96 1.22 3.44

241.8 0.266538872 72 174.1 0.191907988 12,759 11,712 42.31 1.20 3.52

148.6 0.163803459 72 107.0 0.117938491 12,822 11,920 46.19 1.31 3.24

83.0 0.091491838 72 59.8 0.065874123 11,283 10,290 36.03 1.02 3.22

83.0 0.091491838 72 59.8 0.065874123 11,522 10,450 36.67 1.04 3.56

61.5 0.067792145 72 44.3 0.048810344 12,051 11,051 38.66 1.09 3.11

73.4 0.080909649 72 52.8 0.058254948 12,227 11,126 38.33 1.09 3.69

73.4 0.080909649 72 52.8 0.058254948 12,315 11,207 39.35 1.11 3.60

97.6 0.107585583 72 70.3 0.07746162 12,478 11,511 40.49 1.15 3.50

71.3 0.078594796 72 51.3 0.056588253 15,298 14,718 40.58 1.15 2.12

71.3 0.078594796 72 51.3 0.056588253 15,380 14,805 40.80 1.16 2.09

71.3 0.078594796 72 51.3 0.056588253 15,184 14,653 40.41 1.14 2.29

299.9 0.330583159 72 215.9 0.238019874 17,339 16,278 43.54 1.23 2.87

299.9 0.330583159 72 215.9 0.238019874 17,754 16,717 44.63 1.26 2.58

299.9 0.330583159 72 215.9 0.238019874 17,769 16,817 45.29 1.28 2.44

65.9 0.072642315 72 47.4 0.052302467 5,765 5,413 43.89 1.24 2.85

65.9 0.072642315 72 47.4 0.052302467 5,860 5,481 44.60 1.26 3.15

65.9 0.072642315 72 47.4 0.052302467 5,847 5,452 44.31 1.25 3.23

90.9 0.100200097 72 65.5 0.07214407 8,080 7,566 39.85 1.13 2.24

90.9 0.100200097 72 65.5 0.07214407 8,285 7,808 41.08 1.16 1.80

90.9 0.100200097 72 65.5 0.07214407 8,691 8,150 42.97 1.22 1.97

116.1 0.127978342 72 83.6 0.092144406 11,997 11,275 44.19 1.25 2.07

116.1 0.127978342 72 83.6 0.092144406 12,062 11,314 43.26 1.23 2.14

116.1 0.127978342 72 83.6 0.092144406 11,886 11,050 41.25 1.17 2.14

53.2 0.058642961 72 38.3 0.042222932 9,167 8,419 32.85 0.93 3.22

53.2 0.058642961 72 38.3 0.042222932 8,867 8,143 30.34 0.86 3.04

53.2 0.058642961 72 38.3 0.042222932 9,182 8,480 34.44 0.98 2.50

Run by Run Data Page 2 of 3 09000064819365c1
RTI 

Inventory

Glaze line 

ID

2

2

2

3

3

3

5

5

5

8

8

8

14

14

14

15

15

15

19

19

19

39

39

39

57

57

57

48

48

48

Temp (deg F) Oxygen (%)

PM fil 

Concentration 

(mg/dscm) 

PM fil 

Concentration 

(gr/dscf)

PM fil 

Emissions 

(kg/hr)

PM fil 

Emissions 

(lb/hr)

PM fil Emission 

Factor (lb/ton of 

glaze sprayed)

PM fil Emission 

Factor (lb/ton of 

solids sprayed)

79.70 20.62 34.828 0.01522 0.4585 1.010819472 15.33 21.29784488

81.00 20.65 41.267 0.01803 0.5294 1.167127216 17.71 24.59123027

82.30 20.65 40.126 0.01753 0.5032 1.109366103 16.83 23.37421056

81.90 20.65 34.627 0.01513 0.7263 1.60121741 6.01 8.343672539

83.60 20.77 41.945 0.01833 0.8345 1.839757578 6.90 9.586664924

78.80 20.65 24.505 0.01071 0.4962 1.093933745 6.68 9.275459939

88.90 20.63 14.977 0.00654 0.2618 0.577170202 6.31 8.761713608

90.00 20.63 10.795 0.00472 0.1916 0.422405694 4.62 6.412315994

87.10 20.62 12.945 0.00566 0.243 0.535723297 7.90 10.97560986

87.10 20.64 20.106 0.00878 0.38 0.837756596 10.35 14.38086602

87.20 20.64 19.145 0.00837 0.3645 0.803584946 9.93 13.79427807

81.30 20.65 19.164 0.00837 0.3747 0.826072096 7.68 10.66427606

70.00 20.90 24.978 0.01091 0.6245 1.376786827 17.52 24.32990518

69.90 20.67 27.139 0.01186 0.6825 1.504654939 19.14 26.58952808

67.50 20.67 45.616 0.01993 1.1355 2.503348987 31.85 44.2379621

79.00 20.66 11.598 0.00507 0.3207 0.707022475 2.14 2.970434619

79.00 20.67 9.061 0.00396 0.2573 0.567249401 1.72 2.383201832

77.00 20.66 10.526 0.0046 0.3007 0.662930022 2.01 2.785187683

80.10 20.66 6.034 0.00264 0.0555 0.122356556 1.68 2.339403159

80.50 20.76 4.157 0.00182 0.0387 0.085318895 1.17 1.6312595

81.70 20.67 3.906 0.00171 0.0362 0.079807339 1.10 1.52588098

84.50 20.65 8.861 0.00387 0.1139 0.251106517 2.51 3.480625875

84.00 20.65 9.586 0.00419 0.1272 0.280427997 2.80 3.887055411

85.80 20.66 14.71 0.00643 0.2037 0.449081628 4.48 6.224789207

83.30 20.65 10.669 0.00466 0.2043 0.450404402 3.52 4.888027611

84.00 20.69 9.592 0.00419 0.1843 0.406311949 3.17 4.409512916

88.30 20.67 10.188 0.00445 0.1912 0.421523845 3.29 4.574600486

81.70 20.90 13.277 0.0058 0.1899 0.418657836 7.14 9.915413632

82.70 20.90 13.967 0.0061 0.1932 0.425933091 7.26 10.0877194

82.70 20.90 11.279 0.00493 0.1625 0.358251176 6.11 8.484753635

Run by Run Data Page 3 of 3 09000064819365c1