LIST OF EFFECTIVE PAGES The effective pages to this Service Bulletin are as follows: Page Revision Number Revision Date

Bulletin 1 May 5/16 2 May 5/16 3 May 5/16 4 May 5/16 5 May 5/16 6 May 5/16 7 May 5/16 8 May 5/16 9 May 5/16 10 May 5/16 11 May 5/16 12 May 5/16 13 May 5/16 14 May 5/16 15 May 5/16 16 May 5/16 17 May 5/16 18 May 5/16 19 May 5/16 Appendix 1 1 May 5/16 2 May 5/16**Printed in Great Britain**



# RB.211−72−AJ101 Transmittal - Page 21. Planning Information A. Effectivity Airbus A380 RB211 TRENT970-84 engines incorporating Service Bulletin 72-J024. RB211 TRENT970B-84 engines incorporating Service Bulletin 72-J024. RB211 TRENT972-84 engines incorporating Service Bulletin 72-J024. RB211 TRENT972B-84 engines incorporating Service Bulletin 72-J024.
B. Reason Problem Inspections of the Tail Bearing Housing (TBH) to Non-Modification Service Bulletin (NMSB) 72-AG971 have identified crack indications in the mount lug forging Leading Edge (LE). This area is currently being inspected through NMSB 72-AH154. A modification of the Tail Bearing Housing has been released in Service Bulletin 72-J024. This modification introduces a local change of the leading edge profile, generating a cutback feature to reduce the stress on this location and minimise the risk of cracking. However, cracking may still occur in the future. As a consequence, this Non-Modification Service Bulletin is released to instruct the inspection of Tail Bearing Housings incorporating SB 72-J024. This NMSB no longer includes the requirement to inspect the fail safe male catcher for damage. This was originally included in NMSB 72-AH154 to support the root cause understanding of the leading edge cracking. This root cause investigation has concluded that cracking is not related to a potential contact of the catcher with the engine mounts. C. Description This NMSB instructs the following: On-wing or in-shop Non-Destructive Test (NDT) inspections of the mount lug forging LE and cutback areas which are required on Trent 900 engines incorporating Service Bulletin 72-J024 fleet every 1000 flight cycles. This NMSB details the on-wing and in-shop inspection techniques for the TBH. ENGINE - LP TURBINE EXHAUST CASE AND SUPPORT ASSEMBLY (TAIL BEARING HOUSING) MOUNT LUG FORGING LEADING EDGE AND CUTBACK INSPECTIONS - NON-MODIFICATION SERVICE BULLETIN - NON - MOD.72-AJ101**Printed in Great Britain**



# RB.211−72−AJ101 Page 1 of 19 May. 5/16 May. 5/16On-wing, the mount lug forging LE and cutback areas are to be Fluorescent Penetrant Inspection (FPI) crack tested. In-shop, the mount lug forging LE and cutback areas can either be inspected using a local FPI method or through a full FPI of the entire TBH. This NMSB applies to all the below TBH part numbers: KH46677, KH46678, KH45090. Results of the inspections are to be returned to Rolls-Royce. Return Appendix 1 (or similar form) to your Rolls-Royce Service representative. D. Compliance
ALERT This NMSB is expected to be the subject of an EASA Airworthiness Directive. Rolls-Royce recommends that the following action is undertaken to maintain continued airworthiness. This NMSB applies to both on-wing and in-shop activities. (1) On-wing: Accomplish the first inspection in accordance with section 3.A. Accomplishment Instructions, accomplish the first inspection within 1000 flight cycles of the embodiment of SB 72-J024 for the TBH mount lug forging LE and cutback areas if it is not to be done in-shop. Any TBH that received a full FPI in accordance with NMSB 72-AG971, 3.C. Accomplishment Instructions are deemed as compliant with this NMSB (72-AJ101). Subsequent inspections whether in-shop or on-wing should be within 1000 cycles of previous inspection. (2) In-shop: Mount Lug Forging LE area (Local Inspection) This inspection must be applied on all Engines where the Module 52 is level 1 (Serviceability). The inspection must be carried out whilst the part is at module level and strip of the module to piece part is not required. For Engines where the Module 52 is Level 2 (Check and Repair) or above, this local inspection is not required if the TBH receives a full Fluorescent Penetrant Inspection in accordance with NMSB 72-AG971, 3.C. Accomplishment Instructions. Otherwise the local inspection is required.**Printed in Great Britain**



# RB.211−72−AJ101 Page 2 May. 5/16 May. 5/16For Engines that are hospital shop visit, this inspection can be applied but is not compulsory. All Engine Rework definitions can be found in the applicable paragraphs of the Trent 900 Generic Engine Management Programme (EMP). For all Engines not currently installed on an Aircraft and not planned for induction into overhaul shop, this inspection can be applied but it is not compulsory. Accomplish the first inspection in accordance with section 3.B. Accomplishment Instructions, accomplish the first inspection within 1000 flight cycles of the embodiment of SB 72-J024 for the TBH mount lug forging LE and cutback areas if it is not to be done on-wing. (3) Any TBH that have received a full FPI in accordance with NMSB 72-AG971, 3.C. Accomplishment Instructions, are deemed as compliant with this NMSB (72-AJ101). Subsequent inspections whether in-shop or on-wing should be within 1000 cycles of the previous inspection. E. Approval The technical content of this Non-Modification Service Bulletin was approved under the authority of Design Organisation Approval EASA.21J.035 on Apr.29/16. F. Manpower (1) On-wing (a) Time to gain access 2.5 hours (2 person) (b) Time to inspect Mount Lug Forging LE Areas 2 hours (2 person) (c) Time to restore to serviceable condition 2.5 hours (2 person) (2) In-shop (a) Time to inspect Mount Lug Forging LE Areas 2 hours (2 persons)**Printed in Great Britain**



# RB.211−72−AJ101 Page 3 May. 5/16 May. 5/16The FPI defined in this Technical Instruction shall only be performed by personnel qualified to Fluorescent Penetrant Inspection FPI Level 2 or higher and in possession of an up to date eyesight record in accordance with EN4179/NAS410 or alternative standards/guidelines accepted by the applicable National Aviation Authority. G. Material Price and Availability OMat 632 - Aerosol penetrant - Commercially Available. OMat 617 - Aerosol developer - Commercially Available. OMat 150 - Acetone - Commercially Available. OMat 2/101 - Lint-Free Cloths - Commercially Available. OMat 677 - Penetrant Test Panel - Commercially Available. H. Tooling Price and Availability
Material/Compounds Description Dark Non-reflective cover To darken the area for inspection - Commercially available Ultra Violet (UV) light source 2 alternatives Capable of providing a minimum UV radiation intensity of 1200 micro W/sq.cm at the inspection surface. Alternatively, Spectroline Tritan 365 UV/White LED Inspection Lamp, Portable, Battery Operated Version, Part Number - TRI-365MH series Kit Unit Price - Approximately £ 1200, Supplier - RSL NDT Ltd. Mirror Commercially Available. I. References (1) Rolls-Royce RB211 Service Bulletin: 72-J024 Engine - Exhaust Case - Introduction of LP Turbine Exhaust Case and Support Assemblies Accomplished by Rework of Existing Assemblies (2) Rolls-Royce RB211 Non-Modification Service Bulletins: (a) 72-AG971 Trent 900 LP Turbine Exhaust Case and Support Assembly (Tail Bearing Housing) Mount Lug Run-Out and Top Core Vane Inspections - Non-Modification Service Bulletin**Printed in Great Britain**



# RB.211−72−AJ101 Page 4 May. 5/16 May. 5/16(b) 72-AH154 Engine - LP Turbine Exhaust Case and Support Assembly (Tail Bearing Housing) Mount Lug Forging Leading Edge Inspections - Non-Modification Service Bulletin (3) Engine Manual (a) Task 72-52-51-200-801, Cleaning/Inspection and Repair Data Task, Examine the LP Turbine Exhaust Case. (b) Task 72-52-51-300-023, Low Pressure (LP) Turbine Bearing and Support Exhaust Case - Dress to Remove Micro cracking on the Vane Leading Edge at Vanes 1 and 14 (FRSH741). (4) Aircraft Maintenance Manual (AMM) (a) 71-13-00, Maintenance Practices, Opening of Fan Cowl Doors. (b) 78-26-00, Maintenance Practices, Opening/Closing of the Fan Exhaust Cowl or Thrust Reverser. (c) 78-30-00, Deactivation/Reactivation, Make the Thrust Reverser Unserviceable for Maintenance. (d) 78-11-41-000-801-A, Removal of the Exhaust Nozzle. (e) 78-11-42-000-804-A, Removal of the Aft Exhaust Plug. (f) 78-11-42-000-803-A, Removal of the Forward Exhaust Plug. (g) 78-11-41-400-801-A, Installation of the Exhaust Nozzle. (h) 78-11-42-400-804-A, Installation of the Aft Exhaust Plug. (i) 78-11-42-400-803-A, Installation of the Forward Exhaust Plug. (j) 72-21-00-300-825-A, Low Pressure (LP) Turbine Bearing and Support Exhaust Case - Dress to Remove Micro cracking on the Vane Leading Edge at Vanes 1 and 14 (FRSH741).**Printed in Great Britain**



# RB.211−72−AJ101 Page 5 May. 5/16 May. 5/162. Material Information
None.**Printed in Great Britain**



# RB.211−72−AJ101 Page 6 May. 5/16 May. 5/163. Accomplishment Instructions A. On-wing (Mount Lug Forging LE and Cutback Areas Inspection)

WARNING : YOU MUST BE CAREFUL WHEN YOU WORK ON THE ENGINE AFTER THE ENGINE IS SHUTDOWN. THE ENGINE CAN STAY HOT FOR UP TO ONE HOUR.
WARNING : YOU MUST NOT TOUCH HOT PARTS WITHOUT APPLICABLE GLOVES. HOT PARTS CAN CAUSE INJURY. IF YOU GET AN INJURY, PUT IT IN COLD WATER FOR 10 MINUTES. THEN GET MEDICAL AID.
CAUTION : IN ORDER TO REDUCE THE POTENTIAL FOR MULTIPLE ENGINES IN-FLIGHT SHUTDOWN, POWER LOSS, OR OTHER ANOMALY DUE TO MAINTENANCE ERROR, ROLLS-ROYCE RECOMMENDS THAT ADDITIONAL CONTROLS ARE APPLIED IN ORDER TO ENSURE THAT MAINTENANCE TASKS HAVE BEEN COMPLETED AS DEFINED. MAINTENANCE GUIDELINES SHOULD BE REVISED, WHERE POSSIBLE, TO PROMOTE THIS RECOMMENDATION. (1) To get access to the Mount Lug Forging LE and cutback areas. (a) Open the Fan Cowl Doors in accordance with AMM Task 71-13-00, Maintenance Practices to get access. (b) Make the Thrust Reverser unserviceable for maintenance in accordance with AMM Task 78-30-00, Deactivation/Activation.
WARNING : YOU MUST MAKE THE THRUST REVERSER UNSERVICEABLE (INSTALL AND SAFETY THE INHIBITION DEVICE) BEFORE YOU DO WORK ON OR AROUND THE THRUST REVERSER. IF YOU DO NOT INSTALL AND SAFETY THE INHIBITION DEVICE, THERE IS A RISK THAT THE THRUST REVERSER CAN OPERATE ACCIDENTALLY. THIS CAN CAUSE INJURY TO PERSON AND/OR DAMAGE TO THE EQUIPMENT. (c) Open the Exhaust Cowl Doors in accordance with the AMM, Task 78-26-00, Maintenance Practices, Opening/Closing of the Fan Exhaust Cowl or Thrust Reverser. (d) Remove the Exhaust Nozzle to allow access to the rear of the TBH in accordance with AMM, Task 78-11-41-000-801-A, Removal of the Exhaust Nozzle. (e) Remove the Aft Exhaust Plug in accordance with AMM, Task 78-11-42-000-804-A, Removal of the Aft Exhaust Plug.**Printed in Great Britain**



# RB.211−72−AJ101 Page 7 May. 5/16 May. 5/16(f) Remove the Forward Exhaust Plug in accordance with AMM, Task 78-11-42-000-803-A, Removal of the Forward Exhaust Plug.
NOTE : Steps (d) to (f) are optional tasks intended to improve access to the TBH. If suitable access to complete the FPI inspection can be gained without performing some or all of Tasks (d) to (f) then they are not required. In any case, Tasks (d) to (f) will need to be accomplished if the FRSH741 repair is to be performed, as per instructions in section 3.A.(3). (g) Use appropriate staging and platforms to gain access to the Tail Bearing Housing. (2) Processing the Penetrant Test Panel
WARNING : PROTECTIVE GLOVES AND SAFETY GLASSES MUST BE WORN AT ALL TIMES DURING THE INSPECTION. IF YOU GET AN INJURY, SEEK MEDICAL AID IMMEDIATELY. (a) The OMat 677 - penetrant test panel must be processed at the beginning of each shift and viewed in each Engine that is to be inspected during the shift in order to ensure that the test environment and materials are acceptable. (b) Ensure the OMat 677 - penetrant test panel is clean and there is no residual fluorescence. (c) Cover the region of the Engine to be inspected with a dark non-reflective cover in order to reduce the white light levels in the leading edge inspection area. (d) Apply OMat 632 penetrant to the OMat 677 - penetrant test panel by sponge applicator or brush. The penetrant must be dispensed from a sealed aerosol can and any unused penetrant must go to waste following the inspection. (e) Leave the penetrant in contact with the panel for 20 minutes. (f) After the 20 minutes contact time, take the OMat 677 penetrant test panel inside the darkened area to process. Allow 3 minutes for eye adaptation to the low light levels. (g) Remove the excess penetrant from the panel surface by wiping thoroughly with a clean, dry OMat 2/101 - lint free cloth whilst illuminating the panel with UV light. (h) Soak a clean OMat 2/101 - lint free cloth in water and then gently squeeze the excess water out to reduce the flow of water on the panel surface.**Printed in Great Britain**



# RB.211−72−AJ101 Page 8 May. 5/16 May. 5/16(i) Whilst illuminating the OMat 677 - penetrant test panel with UV light, wipe off the penetrant with the wet cloth before immediately wiping over with a clean, dry OMat 2/101 lint free cloth. Repeat this process using the minimum application necessary to achieve acceptable background fluorescence. (j) Ensure that the panel is dry by wiping with a clean, dry OMat 2/101 lint free cloth. (k) Apply a light, even coating of OMat 617 - non-aqueous wet developer from a sealed aerosol can to the OMat 677 - penetrant test panel. (l) Allow 10 minutes contact time for the developer prior to inspecting the panel. (m) Ensure there are no white light sources or fluorescent items (including clothing) within the darkened area. (n) Hold the OMat 677 - penetrant test panel alongside the leading edge of the Top Core Vanes and illuminate it with UV light. (o) Inspect the OMat 677 - penetrant test panel and check the visible indications match the control photograph for that panel. (p) If the panel matches the photograph then the inspection materials and environment are acceptable and the inspection can be performed. (q) Repeat steps (m) to (p) for each engine to be inspected during the shift. Ensure that the inspection area is darkened for each engine. (r) Restore the OMat 677 - penetrant test panel to a completely clean condition and ensure there is no residual fluorescence and store in acetone. (3) Carry out the Inspection of the Mount Lug Forging LE and Cutback Areas.
WARNING : PROTECTIVE GLOVES AND SAFETY GLASSES MUST BE WORN AT ALL TIMES DURING THE INSPECTION. IF YOU GET AN INJURY, SEEK MEDICAL AID IMMEDIATELY. (a) Clean the inspection areas (See Fig.1) with a clean OMat 2/101 - lint free cloth moistened with OMat 150 - acetone. (b) Discard the soiled cloth after use**Printed in Great Britain**



# RB.211−72−AJ101 Page 9 May. 5/16 May. 5/16(c) Repeat the swabbing using fresh OMat 150 - acetone and a fresh OMat 2/101 - lint free cloth until all deposits have been removed.
NOTE : THE INSPECTION SURFACE, MUST BE CLEAN, DRY AND FREE FROM SOILS, OIL, GREASE, PAINT, COATINGS, CORROSION PRODUCTS, SCALE, SMEARED METAL, WELDING FLUX, CHEMICAL RESIDUES OR ANY OTHER MATERIALS THAT COULD PREVENT PENETRANT FROM ENTERING A DISCONTINUITY, AFFECT PROCESS PERFORMANCE OR PRODUCE AN UNACCEPTABLE BACKGROUND. (d) Allow 5 minutes for the area to completely dry prior to penetrant application. (e) Apply OMat 632 penetrant to the inspection areas in Fig.1 The penetrants must be dispensed from a sealed aerosol can and any unused penetrant must go to waste. (f) Ensure that the inspection areas are fully covered with penetrant with the aid of the UV lamp and mirror. (g) Leave the penetrant in contact with the components for 20 minutes.
NOTE : THE PENETRANT CONTACT TIME MUST NOT EXCEED 1 HOUR. IF IT DOES THE PENETRANT MUST BE REAPPLIED AND 5 MINUTES CONTACT TIME ALLOWED. (h) After the 20 minutes contact time, remove the excess penetrant from the inspection surfaces by wiping thoroughly with a clean OMat 2/101 - lint-free cloth. (i) Soak a clean OMat 2/101 - lint-free cloth in water and then gently squeeze the excess water out to reduce the flow on the component surface. (j) Whilst illuminating the inspection area with UV light, wipe off the penetrant with the wet cloth before immediately wiping over with a clean, dry OMat 2/101 lint-free cloth. Repeat this process using the minimum application necessary to achieve acceptable background fluorescence. (k) Ensure that the inspection area is dry by wiping with a dry OMat 2/101 lint-free cloth. (l) Apply a light, even coating of OMat 617 - non-aqueous wet developer from a sealed aerosol can to the inspection areas. (m) Allow a minimum of 10 minutes and a maximum of 15 minutes contact time for the developer prior to inspection. (n) Cover the region of the engine with a dark non-reflective cover in order to reduce the white light levels.**Printed in Great Britain**



# RB.211−72−AJ101 Page 10 May. 5/16 May. 5/16(o) Positioned inside a darkened area, allow 3 minutes for eye adaptation to the low light levels. (p) Illuminate the inspection surfaces with UV light in the darkened area and view by line of sight or by using the mirror as necessary. (q) Assess the Inspection areas for crack indications. White light may be used to aid assessment. (r) The wipe off technique shall be used to determine the nature of any indications. (i) Dampen a cotton swab with acetone. (ii) Wipe once across the indication. (iii) Allow the acetone to evaporate and inspect immediately. (iv) If the indication reappears then record it is a crack. If the indication does not reappear then apply a light, even coating of OMat 617 - non-aqueous wet developer from a sealed aerosol can to the area. (v) Allow the solvent in the developer to evaporate and inspect immediately. (vi) If the indication reappears record it as a crack. If the indication does not reappear then allow 10 minutes contact time for the developer. (vii) If the indication reappears after the 10 minutes contact time then record it as a crack. If the indication does not reappear then that area is acceptable. (s) Record any suspected crack indication in Appendix 1. (i) Determine whether the indication is continuous or discontinuous where possible. (ii) Measure the length of the indication using a fluorescent comparator gauge. (iii) Photograph any crack indications. (t) No cracks detected - ACCEPT.**Printed in Great Britain**



# RB.211−72−AJ101 Page 11 May. 5/16 May. 5/16Any single continuous crack or discontinuous cracks that total

less than 10 mm in length (see Fig.2). RE-INSPECT WITHIN 400 FC or Repair in accordance with AMM Task 72-21-00-300-825-A (FRSH741)

and repeat inspection from step 3.A.(3).
Any single continuous crack or discontinuous cracks that total greater than or equal to 10 mm and less than 18 mm in length (see Fig.2). RE-INSPECT WITHIN 250 FC or Repair in accordance with AMM Task 72-21-00-300-825-A (FRSH741)

and repeat inspection from step 3.A.(3).
Any single continuous crack or discontinuous cracks that total greater than or equal to 18 mm and less than 22 mm in length (see Fig.2). RE-INSPECT WITHIN 100 FC or Repair in accordance with AMM Task 72-21-00-300-825-A (FRSH741)

and repeat inspection from step 3.A.(3).
Any single continuous crack or discontinuous cracks that total greater than or equal to 22 mm and less than 24 mm in length (see Fig.2). RE-INSPECT WITHIN 10 FC or Repair in accordance with AMM Task 72-21-00-300-825-A (FRSH741) and repeat inspection from step 3.A.(3).
Any single continuous crack or discontinuous cracks that total greater than or equal to 24 mm in length (see Fig.2). REMOVE ENGINE or Repair in accordance with AMM Task 72-21-00-300-825-A (FRSH741) and repeat inspection from step 3.A.(3).

NOTE : THE POLISHING AND ETCHING REPAIR OF THE TBH CARRIED OUT IN ACCORDANCE WITH AMM TASK 72-21-00-300-825-A (FRSH741) CAN ONLY BE ACCOMPLISHED ONE TIME FOR A GIVEN VANE. PLEASE REFER TO THE LIMITATIONS IN THE REPAIR AMM TASK 72-21-00-300-825-A (FRSH741). (u) Once all indications have been evaluated and recorded, remove the penetrant processing materials from the inspection surface by wiping with a clean OMat 2/101 - lint-free cloth moistened with OMat 150 - Acetone. (4) Close access to the TBH. (a) Make sure the work area is clean and clear of tools and other items.**Printed in Great Britain**



# RB.211−72−AJ101 Page 12 May. 5/16 May. 5/16(b) If applicable, install the Forward Exhaust Plug in accordance with AMM, Task 78-11-42-400-803-A, Installation of the Forward Exhaust Plug. (c) If applicable, install the Aft Exhaust Plug in accordance with AMM, Task 78-11-42-400-804-A, Installation of the Aft Exhaust Plug. (d) If applicable, install the Exhaust Nozzle in accordance with AMM, Task 78-11-41-400-801-A, Installation of the Exhaust Nozzle. (e) Close the Fan Exhaust Cowls in accordance with AMM, Task 78-26-00, Maintenance Practices. (f) Make the Thrust Reverser serviceable after maintenance in accordance with AMM 78-30-00, Deactivation/Activation as necessary. (g) Close the Fan Cowl Doors in accordance with AMM Task 71-13-00, Maintenance Practices. (5) Accomplishment of this Non-Modification Service Bulletin should be recorded in accordance with local SB tracking system procedures. B. In-shop - Local Inspection Mount Lug Forging LE and Cutback areas. (1) Processing the penetrant test panel. (a) The OMat 677 - penetrant test panel must be processed at the beginning of each shift and viewed in each engine that is to be inspected during the shift in order to ensure that the test environment and materials are acceptable. (b) Ensure the OMat 677 - penetrant test panel is clean and there is no residual fluorescence. (c) Cover the region of the engine to be inspected with a dark non-reflective cover in order to reduce the white light levels in the leading edge inspection area. (d) Apply OMat 632 penetrant to the OMat 677 - penetrant test panel by sponge applicator or brush. The penetrant must be dispensed from a sealed aerosol can and any unused penetrant must go to waste following the inspection. (e) Leave the penetrant in contact with the panel for 20 minutes. (f) After the 20 minutes contact time, take the OMat 677 penetrant test panel inside the darkened area to process. Allow 3 minutes for eye adaptation to the low light levels.**Printed in Great Britain**



# RB.211−72−AJ101 Page 13 May. 5/16 May. 5/16(g) Remove the excess penetrant from the panel surface by wiping thoroughly with a clean, dry OMat 2/101 - lint-free cloth whilst illuminating the panel with UV light. (h) Soak a clean OMat 2/101 - lint-free cloth in water and then gently squeeze the excess water out to reduce the flow of water on the panel surface. (i) Whilst illuminating the OMat 677 - penetrant test panel with UV light, wipe off the penetrant with the wet cloth before immediately wiping over with a clean, dry OMat 2/101 lint-free cloth. Repeat this process using the minimum application necessary to achieve acceptable background fluorescence. (j) Ensure that the panel is dry by wiping with a clean, dry OMat 2/101 lint-free cloth. (k) Apply a light, even coating of OMat 617 - non-aqueous wet developer from a sealed aerosol can to the OMat 677 - penetrant test panel. (l) Allow 10 minutes contact time for the developer prior to inspecting the panel. (m) Ensure there are no white light sources or fluorescent items (including clothing) within the darkened area. (n) Hold the OMat 677 - penetrant test panel alongside the leading edge of the Top Core Vanes and illuminate it with UV light. (o) Inspect the OMat 677 - penetrant test panel and check that the visible indications match the control photograph for that panel. (p) If the panel matches the photograph then the inspection materials and environment are acceptable and the inspections can be performed. (q) Repeat steps (m) to (p) for each engine to be inspected during the shift. Ensure that the inspection area is darkened for each engine. (r) Restore the OMat 677 - penetrant test panel to a completely clean condition and ensure there is no residual fluorescence and store in acetone. (2) Carry out the inspection of the mount lug forging LE and cutback areas.
WARNING : PROTECTIVE GLOVES AND SAFETY GLASSES MUST BE WORN AT ALL TIMES DURING THE INSPECTION. IF YOU GET AN INJURY, SEEK MEDICAL AID IMMEDIATELY. (a) Clean the inspection areas (see Fig.1) with a clean OMat 2/101 - lint-free cloth moistened with OMat 150 - Acetone.**Printed in Great Britain**



# RB.211−72−AJ101 Page 14 May. 5/16 May. 5/16(b) Discard the soiled cloth after use. (c) Repeat the swabbing using fresh OMat 150 - acetone and a fresh OMat 2/101 - lint-free cloth until all deposits have been removed.
NOTE : THE INSPECTION SURFACE, MUST BE CLEAN, DRY AND FREE FROM SOILS, OIL, GREASE, PAINT, COATINGS, CORROSION PRODUCTS, SCALE, SMEARED METAL, WELDING FLUX, CHEMICAL RESIDUES OR ANY OTHER MATERIAL THAT COULD PREVENT PENETRANT FROM ENTERING A DISCONTINUITY, AFFECT PROCESS PERFORMANCE OR PRODUCE AN UNACCEPTABLE BACKGROUND. (d) Allow 5 minutes for the area to completely dry prior to penetrant application. (e) Apply OMat 632 penetrant to the inspection areas in Fig.1. The penetrant must be dispensed from a sealed aerosol can and any unused penetrant must go to waste. (f) Ensure that the inspection areas are fully covered with penetrant with the aid of the UV lamp and mirror. (g) Leave the penetrant in contact with the components for 20 minutes.
NOTE : THE PENETRANT CONTACT TIME MUST NOT EXCEED 1 HOUR. IF IT DOES THE PENETRANT MUST BE REAPPLIED AND 5 MINUTES CONTACT TIME ALLOWED. (h) After the 20 minutes contact time, remove the excess penetrant from the inspection surfaces by wiping thoroughly with a clean OMat 2/101 - lint free cloth. (i) Soak a clean OMat 2/101 - lint-free cloth in water and then gently squeeze the excess out to reduce the flow of water on the component surface. (j) Whilst illuminating the inspection area with UV light, wipe off the penetrant with the wet cloth before immediately wiping over with a clean, dry OMat 2/101 lint-free cloth. Repeat this process using the minimum application necessary to achieve acceptable background fluorescence. (k) Ensure that the inspection area is dry by wiping with a dry OMat 2/101 lint free cloth. (l) Apply a light, even coating of OMat 617 - non-aqueous wet developer from a sealed aerosol can to the inspection areas. (m) Allow a minimum of 10 minutes and a maximum of 15 minutes contact time for the developer prior to inspection.**Printed in Great Britain**



# RB.211−72−AJ101 Page 15 May. 5/16 May. 5/16(n) Cover the region of the engine with a dark non-reflective cover in order to reduce the white light levels. (o) Ensure there are no white light sources or fluorescent items (including clothing) within the inspection area. (p) Positioned inside the darkened area, allowing 3 minutes for eye adaptation to the low light levels. (q) Illuminate the inspection surface with UV light in the darkened area and view by line of sight or by using the mirror as necessary. (r) Assess the Inspection areas for crack indications. White light may be used to aid assessment. (s) The wipe off technique shall be used to determine the nature of any indications. (i) Dampen a cotton swab with acetone. (ii) Wipe once across the indication. (iii) Allow the acetone to evaporate and inspect immediately. (iv) If the indication reappears then record it is a crack. If the indication does not reappear then apply a light, even coating of OMat 617 - non-aqueous wet developer from a sealed aerosol can to the area. (v) Allow the solvent in the developer to evaporate and inspect immediately. (vi) If the indication reappears, record it as a crack. If the indication does not reappear then allow 10 minutes contact time for the developer. (vii) If the indication reappears after 10 minutes contact time then record it as a crack. If the indication does not reappear then that area is acceptable. (t) Record any suspected crack indications in Appendix 1. (u) Photograph any cracks indications. (i) No cracks detected ACCEPT. (ii) Any cracks. REJECT or repair in accordance with CIR Task 72-52-51-300-023 and repeat inspection from step 3.B.(2).**Printed in Great Britain**



# RB.211−72−AJ101 Page 16 May. 5/16 May. 5/16(v) Once all indications have been evaluated and recorded, remove the penetrant processing materials from the inspection surface by wiping with a clean OMat 2/101 - Lint-Free Cloth moistened with OMat 150 - acetone. NOTE : THE POLISHING AND ETCHING REPAIR OF THE TBH CARRIED OUT IN ACCORDANCE WITH CIR TASK 72-52-51-300-023 (FRSH741) CAN ONLY BE ACCOMPLISHED ONE TIME FOR A GIVEN VANE. PLEASE REFER TO THE LIMITATIONS IN THE REPAIR CIR TASK 72-52-51-300-023 (FRSH741). (3) Accomplishment of this Non-Modification Service Bulletin should be recorded in accordance with local SB tracking system procedures.**Printed in Great Britain**



# RB.211−72−AJ101 Page 17 May. 5/16 May. 5/16deh0014728 

## B



## B **A A−A** 

**B−B** VIEW LOOKING REARWARD

LEADING EDGE OUTER ANNULUS LEADING EDGE FILLET

LEADING

EDGE 

## B VANE 1 VANE 14

INSPECTION AREA VANES 1 AND 14 ONLY OUTER ANNULUS LEADING EDGE FILLET

INSPECTION AREA VANES 1 AND 14 ONLY 

## A

**A**

15.00 mm (0.590 in) 35.00 mm (1.378 in) 10.00 mm (0.393 in)

VANE TRAILING EDGE OVER−THICKNESS AREA MOUNT LUG

LEADING EDGE FILLET OUTER ANNULUS

VANES 1 AND 14 ONLY

INSPECTION AREA LEADING EDGES

WELD LINE 

## A **A**

Mount Lug Forging LE Area Fig.1**Printed in Great Britain**



# RB.211−72−AJ101 Page 18 May. 5/16 May. 5/16deh0014729 

## A **A−A** VANE 1 VANE 14



## A DISCONTINUOUS CRACK INDICATION CONTINUOUS CRACK INDICATION LEADING EDGES 

## A

**A**

VIEW LOOKING REARWARD

A = CONTINUOUS LENGTH C A A B D WELD LINE WELD LINE 

## A **A**

A + B + C + D = DISCONTINUOUS LENGTH

35.00 mm (1.378 in ) 35.00 mm (1.378 in)

Discontinuous and Continuous Crack Indication Fig.2**Printed in Great Britain**



# RB.211−72−AJ101 Page 19 May. 5/16 May. 5/16This form (or similar) to be completed for every engine/component inspected. Results to be sent to Rolls-Royce via your Service Representative. Feedback Sheet NMSB 72-AJ101

Overhaul Base

Operator
Engine Mark
Date of Inspection
Engine Serial Number
Engine Hours Since New
Engine Cycles Since New

08 Module Serial Number

08 Module Hours Since New
08 Module Cycles Since New
Component Part Numbers
Component Serial Number
Component Hours Since New
Component Cycles Since New APPENDIX 1**Printed in Great Britain**



# RB.211−72−AJ101 Appendix 1 - Page 1 of 2 May. 5/16 May. 5/16Inspection results and comments On-wing Inspection of Mount Lug Forging Leading Edge and Cutback Areas (if applicable) Any crack indications? Max length?
Photographs of crack indications In-shop Inspection of Mount Lug Forging Leading Edge and Cutback Areas (if applicable) Any crack indications? Max length?
Photographs of any crack indications

NOTE : PLEASE INCLUDE INFORMATION ABOUT ANY REPAIR ACCOMPLISHED AS PART OF THIS INSPECTION.**Printed in Great Britain**



# RB.211−72−AJ101 Appendix 1 - Page 2 May. 5/16 May. 5/16