Exxon Baytown 2009

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 E K L M N Q R S T U V W X Y Z AA AB AC AD AE AF AG

Emission Release Point ID Start Date End Date Start Date Revised End Date

Revised Pollutant

Description Pollutant

Description Revised Emissions

(TPY) Emissions

(TPY) Revised Routine

Emissions Max Hourly (lbs/hr) Startup

Emissions (TPY) Startup

Emissions (lbs/hr) Shutdown

Emissions (TPY) Shutdown

Emissions (lbs/hr) MACT

Code MACT Source Category MACT Code Revised Stack Height

(ft) Exit Gas

Temperature (oF) Stack Diamete

(ft) Exit Gas Velocity

(ft/sec) Exit Gas Flow

Rate (ft3/sec) FHBS3A 20020101 20021231 Methyl Chloride 10.6 1307 Butyl Rubber Production 54 150 3.180000067 67 531.8619995 FS12 20020101 20021231 20090101 20091231Methyl Chloride 3.279 0.779 22.8 0 0 0 01307 Butyl Rubber Production 199 203.5354919 2 65.59999847 205.9839935 FS12 20020101 20021231 20090101 20091231Hydrochloric Acid 118.65 30.09 806.4 0 0 0 01307 Butyl Rubber Production 199 203.5354919 2 65.59999847 205.9839935 FS12 20090101 20091231 Hexane 6.53 17.79 0 0 0 0 1307 FS12 20090101 20091231 1,3 Butadiene 0.001 0.119 0 0 0 0 Butyl Rubber Production 1307 FS12 20090101 20091231 Xylenes (Mixture of o, m, and p Isomers) 0.0002 0.008 0 0 0 0 Butyl Rubber Production 1307 CT19 20020101 20021231 20090101 20091231Methyl Chloride 0.183 3.548 3.06 0 0 0 01307 Butyl Rubber Production 42 100 24 5.300000191 2396.447998 CT19 20090101 20091231 1,3 Butadiene 0.273 1.03 0 0 0 0 Butyl Rubber Production 1307 CT19 20090101 20091231 Hexane 0.001 0.76 0 0 0 0 Butyl Rubber Production 1307 LR3423 20020101 20021231 Methyl Chloride 0.07 1307 Butyl Rubber Production 450 1800 3.5 3.900000095 37.5 LR3423 20020101 20021231 Hydrochloric Acid 2.47 1307 Butyl Rubber Production 450 1800 3.5 3.900000095 37.5 LR3424 20020101 20021231 Methyl Chloride 0.07 1307 Butyl Rubber Production 450 1800 3.5 27.10000038 260.6000061 LR3424 20020101 20021231 Hydrochloric Acid 2.47 1307 Butyl Rubber Production 450 1800 3.5 27.10000038 260.6000061 LR34 20020101 20021231 Methyl Chloride 0.07 1307 Butyl Rubber Production 192 1800 2.5 7.699999809 37.77799988 LR34 20020101 20021231 Hydrochloric Acid 2.47 1307 Butyl Rubber Production 192 1800 2.5 7.699999809 37.77799988 FS9 20090101 20091231 Methyl Chloride 0.0100625 0 0 0 0.01006 0.925 Butyl Rubber Production 1307 FS9 20090101 20091231 Hydrochloric Acid 0.36395 0 0 0 0.36395 33.428 Butyl Rubber Production 1307 FS23 20090101 20091231 Methyl Chloride 0.0100625 0 0 0 0.01006 0.925 Butyl Rubber Production 1307 FS23 20090101 20091231 Hydrochloric Acid 0.36395 0 0 0 0.36395 33.428 Butyl Rubber Production 1307 FS24 20090101 20091231 Methyl Chloride 0.0100625 0 0 0 0.01006 0.925 Butyl Rubber Production 1307 FS24 20090101 20091231 Hydrochloric Acid 0.36395 0 0 0 0.36395 33.428 Butyl Rubber Production 1307 RHBFG 20020101 20021231 20090101 20091231Methyl Chloride 170.56 5.0662 1.157 0 0 0 01307 Butyl Rubber Production 3 72 0.003 0.0003 0 FGRHB 20090101 20091231 Hexane 1.5 0.306 0 0 0 0 Butyl Rubber Production 1307 FGRHB 20090101 20091231 Methanol 0.006 0.0014 0 0 0 0 Butyl Rubber Production 1307 FGRHB 20090101 20091231 Xylenes (Mixture of o, m, and p Isomers)0.032 0.0072 0 0 0 0 Butyl Rubber Production 1307 RGTO 20090101 20091231 Hexane 28.086 9.83 0.7312 228.7 0 0 Butyl Rubber Production 1307 CASRHB 20090101 20091231 Hexane 0.08 0.12 0 0 0.049 22.27 Butyl Rubber Production 1307 TK0016A 20090101 20091231 Hexane 0.008 0.00162 0 0 0 0 Butyl Rubber Production 1307 TK0102 20090101 20091231 Hexane 0.001 0.005 0 0 0 0 Butyl Rubber Production 1307 TK5033 20020101 20021231 20090101 20091231Xylenes (Mixture of o, m, and p Isomers) 0.001 0.004 0.162 0 0 0 01307 Butyl Rubber Production 46.9353065 203.5354919 3.22527504 24.47344017 199.9484558 TK5035 20020101 20021231 20090101 20091231Xylenes (Mixture of o, m, and p Isomers) 0.001 0.004 0.020 0 0 0 01307 Butyl Rubber Production 46.9353065 203.5354919 3.22527504 24.47344017 199.9484558 BPBWWC 20020101 20021231 20090101 20091231Xylenes (Mixture of o, m, and p Isomers) 0.415 0.001 0.391 0 0 0 01307 Butyl Rubber Production 3.27999997 72 0.003 0.0003 0 BPBWWC 20020101 20021231 20090101 20091231Methyl Chloride 37.51 18.172 95.4 0 0 0 01307 Butyl Rubber Production 3.27999997 72 0.003 0.0003 0 BPBWWC 20090101 20091231 Hexane 7.07 15.5 0 0 0 0 Butyl Rubber Production 1307 FUGMECL 20090101 20091231 Methyl Chloride 56.5748 826 0 0 0 0 Butyl Rubber Production 1307 BPBFINISH 20090101 20091231 Hexane 26.19 34.9 0 0 0 0 Butyl Rubber Production 1307 BPBMISC 20090101 20091231 Hexane 1.98 1.713 0 0 0 0 Butyl Rubber Production 1307 BPBSSM 20090101 20091231 Hexane 4.1 441.7 0 0 0 0 Butyl Rubber Production 1307 BPBUNLOAD 20090101 20091231 Hexane 0.005 1.172 0 0 0 0 Butyl Rubber Production 1307 BPBUNLOAD 20090101 20091231 Hydrochloric Acid 0.0005 0.0029 0 0 0 0 Butyl Rubber Production 1307

Page 1Exxon Baytown 2009

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 E

Emission Release Point ID FHBS3A FS12 FS12 FS12 FS12 FS12 CT19 CT19 CT19 LR3423 LR3423 LR3424 LR3424 LR34 LR34 FS9 FS9 FS23 FS23 FS24 FS24 RHBFG FGRHB FGRHB FGRHB RGTO CASRHB TK0016A TK0102 TK5033 TK5035 BPBWWC BPBWWC BPBWWC FUGMECL BPBFINISH BPBMISC BPBSSM BPBUNLOAD BPBUNLOAD AH AI AJ AK AL AM AN AO AP AQ AR AS AT AU AV AW

Stack Default Code Stack Default Description FugitiveLength (EW) (ft) Fugitive

Width (NS) (ft) Fugitive

Angle (degrees) Stack

Height Revised Exit Gas

Temperature Revised Stack

Diameter Revised Exit Gas

Velocity Revised Exit Gas Flow

RateRevised Fugitive

Length (EW) (ft) Revised Fugitive

Width (NS) (ft) Revised Fugitive

Angle (degrees) Revised HAP Emissions

Performance Level Code HAP Emissions

Performance Level Description HAP Emissions

Performance Level CodeRevised 00000 All of the original values were retained. 0 0 0 01 Actual 02000 The exit gas temperature was defaulted using the SIC Code. 0 0 0 1832 01 Actual 02000 The exit gas temperature was defaulted using the SIC Code. 0 0 0 1832 01 Actual 199 1832 2 66 Actual 199 1832 2 66 Actual 199 1832 2 66 Actual 00000 All of the original values were retained. 0 0 0 01 Actual 42 100 24 5.3 2396 Actual 42 100 24 5.3 2396 Actual 00000 All of the original values were retained. 0 0 0 01 Actual 00000 All of the original values were retained. 0 0 0 01 Actual 00000 All of the original values were retained. 0 0 0 01 Actual 00000 All of the original values were retained. 0 0 0 01 Actual 00000 All of the original values were retained. 0 0 0 01 Actual 00000 All of the original values were retained. 0 0 0 01 Actual 192 1800 2.5 7.7 37.8 Actual 192 1800 2.5 7.7 37.8 Actual 450 1800 3.5 3.9 37.5 Actual 450 1800 3.5 3.9 37.5 Actual 450 1800 3.5 27.1 260.6 Actual 450 1800 3.5 27.1 260.6 Actual 03333 The exit gas temperature, stack diameter, exit gas velocity, and exit gas flow rate were defaulted to the national defaults. 500 400 0 01 Actual 500 400 Actual 500 400 Actual 500 400 Actual 80 137 52.06 Actual 16 70 0.17 458.37 Actual 16 165 0.25 3 Actual 9 150 0.25 3 Actual 22222 All of the parameters were defaulted using the SIC Code. 0 0 0 01 Actual 22222 All of the parameters were defaulted using the SIC Code. 0 0 0 01 Actual 03333 The exit gas temperature, stack diameter, exit gas velocity, and exit gas flow rate were defaulted to the national defaults. 500 400 0 01 Actual 03333 The exit gas temperature, stack diameter, exit gas velocity, and exit gas flow rate were defaulted to the national defaults. 500 400 0 01 Actual 500 400 Actual 563 350 Actual 60 105 1.43 133 Actual 112.5 87.5 Actual 500 400 Actual

575 312.5 Actual 575 312.5 Actual

Page 2Exxon Baytown 2009

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 E

Emission Release Point ID FHBS3A FS12 FS12 FS12 FS12 FS12 CT19 CT19 CT19 LR3423 LR3423 LR3424 LR3424 LR34 LR34 FS9 FS9 FS23 FS23 FS24 FS24 RHBFG FGRHB FGRHB FGRHB RGTO CASRHB TK0016A TK0102 TK5033 TK5035 BPBWWC BPBWWC BPBWWC FUGMECL BPBFINISH BPBMISC BPBSSM BPBUNLOAD BPBUNLOAD AX AY AZ BA BB BC BD BE BF BG BH

Longitude (decimal degrees) Latitude

(decimal degrees) Longitude

(decimal degrees) Revised Latitude

(decimal degrees) Revised Is Control

Measure In Place? Control

Measure** Control

Measure Efficiency Control

Measure Comments Delete This

Record? Delete

Comment Reviewed With

No Changes? -95.02365875 29.74592972 Yes -95.02272034 29.74423027 -95.022722 29.744216Yes Flare 98%Efficiency based on state regulation -95.02272034 29.74423027 -95.022722 29.744216No -95.022722 29.744216Yes Flare 98%Efficiency based on state regulation -95.022722 29.744216Yes Flare 98%Efficiency based on state regulation -95.022722 29.744216Yes Flare 98%Efficiency based on state regulation -95.02458191 29.74459839 -95.024737 29.746336Yes Pollution Prevention Technique HRVOC Monitoring and Testing -95.024737 29.746336Yes Pollution Prevention Technique HRVOC Monitoring and Testing -95.024737 29.746336Yes Pollution Prevention Technique HRVOC Monitoring and Testing -95.02101898 29.75193405 Yes -95.02101898 29.75193405 Yes -95.01268768 29.74762154 Yes -95.01268768 29.74762154 Yes -95.02156067 29.74987793 Yes -95.02156067 29.74987793 Yes -95.0215607 29.7498779Yes Flare 98%Efficiency based on state regulation -95.0215607 29.7498779Yes Flare 98%Efficiency based on state regulation -95.021019 29.7519341Yes Flare 98%Efficiency based on state regulation -95.021019 29.7519341Yes Flare 98%Efficiency based on state regulation -95.0126877 29.7476215Yes Flare 98%Efficiency based on state regulation -95.0126877 29.7476215Yes Flare 98%Efficiency based on state regulation -95.02468872 29.74587822 -95.024799 29.747579Yes LDAR -95.024799 29.747579Yes LDAR -95.024799 29.747579Yes LDAR -95.024799 29.747579Yes LDAR -95.022722 29.746468Yes Combustor 98%Regenerative Thermal Oxidizer -95.027135 29.74821Yes Multiple Controls in Series 99.9875%Condenser then 2 carbon canisters in series. -95.023575 29.745989No -95.023575 29.745989No -95.0269165 29.74387741 -95.026938 29.747228No -95.0269165 29.74387741 -95.027066 29.74724No -95.02640533 29.74365807 -95.024799 29.747579No -95.02640533 29.74365807 -95.024799 29.747579No -95.024799 29.747579No -95.024799 29.747579No -95.024368 29.746589No -95.024748 29.747483No -95.024799 29.747579No -95.024799 29.747579No -95.024799 29.747579No

Page 3Exxon Baytown SS emissions 2008

1 2 3 4 5 A B C D E F G H I J K L M N O P Q R S T U V W

NEI Site ID Facility Name Emission Unit ID Process

ID Emission

Release Point ID Emission

Release Point Type Code Emission

Release Point Type Description Emission

Release Point Type Revised Regulatory

Description (i.e., Group 1 or Group 2) SCC Code*Start Date End Date Start Date Revised End Date

Revised Pollutant

Code Pollutant

Code Revised Pollutant

Description Pollutant

Description Revised Emissions

(TPY) Emissions

(TPY) Revised Routine

Emissions Max Hourly (lbs/hr) Startup

Emissions (TPY) Startup

Emissions (lbs/hr) NEI6749 EXXONMOBIL BAYTOWN CHEMICAL PLANTFS12 FS12 FS12 02 VERTICAL Group 1 30102670 20020101 20021231 20080101 2008123174873 Methyl Chloride 0.57 31.3 NEI6749 EXXONMOBIL BAYTOWN CHEMICAL PLANTFS12 FS12 FS12 VERTICAL Group 1 30102670 20080101 20081231 7647010 Hydrochloric Acid 19.9 821 NEI6749 EXXONMOBIL BAYTOWN CHEMICAL PLANTFS12 FS12 FS12 VERTICAL Group 1 30102670 20080101 20081231 Hexane 6.4915 18.9 NEI6749 EXXONMOBIL BAYTOWN CHEMICAL PLANTRGTO RGTO RGTO VERTICAL N/A 30102609 20080101 20081231 Hexane 0 0

Page 4Exxon Baytown SS emissions 2008

1 2 3 4 5 E

Emission Release Point ID FS12 FS12 FS12 RGTO X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM

Shutdown Emissions (TPY) Shutdown

Emissions (lbs/hr) MACT

Code MACT Source Category MACT Code Revised Stack Height

(ft) Exit Gas

Temperature (oF) Stack Diamete

(ft) Exit Gas Velocity

(ft/sec) Exit Gas Flow

Rate (ft3/sec) Stack

Default Code Stack Default Description FugitiveLength (EW) (ft) Fugitive

Width (NS) (ft) Fugitive

Angle (degrees) Stack

Height Revised 0.31 23.21307 Butyl Rubber Production 199 203.5354919 2 65.59999847 205.983993502000 The exit gas temperature was defaulted using the SIC Code. 0 0 0 13.1 1060 Butyl Rubber Production 1307 199 21.9445 26.73 Butyl Rubber Production 1307 199 0.1635 490.5 Butyl Rubber Production 1307 80

Page 5Exxon Baytown SS emissions 2008

1 2 3 4 5 E

Emission Release Point ID FS12 FS12 FS12 RGTO AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH

Exit Gas Temperature Revised Stack

Diameter Revised Exit Gas

Velocity Revised Exit Gas Flow

RateRevised Fugitive

Length (EW) (ft) Revised Fugitive

Width (NS) (ft) Revised Fugitive

Angle (degrees) Revised HAP Emissions

Performance Level Code HAP Emissions

Performance Level Description HAP Emissions

Performance Level CodeRevised Longitude (decimal degrees) Latitude

(decimal degrees) Longitude

(decimal degrees) Revised Latitude

(decimal degrees) Revised Is Control

Measure In Place? Control

Measure** Control

Measure Efficiency Control

Measure Comments Delete This

Record? Delete

Comment Reviewed With

No Changes? 1832 01 Actual -95.02272034 29.74423027 -95.022722 29.744216Yes Flare 98% 1832 2 66 Actual -95.022722 29.744216No 1832 2 66 Actual -95.022722 29.744216Yes Flare 98% 137 52.06 Actual -95.022722 29.746468Yes Combustor 98%Regenerative Thermal Oxidizer

Page 6Exxon Baytown SS emissions 2008

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25

26

27

28

29

30 31

32

33

34

35

36

37

38

39

40

41

42

43 A B C D E F G H I J K L M N O P Q R S T U V W

* For SCC Code, please input one of the following codes: SCC SCC Description 30102609 Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Dryers and all units following stripping operations (back-end) 30102660 Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Wastewater 30102665 Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Storage vessels 30102670 Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Continuous reactors and other units up to and including the stripper 30102675 Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Batch reactors and other units up to and including the stripper 30102680 Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Equipment leaks 30102685 Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Heat exchange systems

** For control measures, please include all control measures used for that emission point, including but not limited to: Adsorptionplease list specific type in Control Measure

Comments column Alternative Coatings please list specific type in Control Measure

Comments column
Combustorplease list specific type in Control Measure

Comments column

Electrostati

c Precipitator

Fabric Filter/Bagh

ouse Flare Floating Roof TankHighEfficiency Particulate Air Filter (HEPA)

HVLP Spray guns

Leak Detection and Repair Program

Mechanical Collector please list specific type in Control Measure

Comments column

Mist Eliminator please list specific type in Control Measure

Comments column Multiple Controls in Series please list specific types in Control Measure

Comments column
Other Control Device please describe in Control Measure Comments

column

Pollution Prevention Technique please describe in Control Measure Comments

column

Pressurize d Tank Process Modificatio

n please describe in Control Measure Comments

column
Quench Tower/Wat er Spray Page 7Exxon Baytown SS emissions 2008

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25

26

27

28

29

30 31

32

33

34

35

36

37

38

39

40

41

42

43 E

Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Dryers and all units following stripping operations (back-end) Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Wastewater Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Storage vessels Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Continuous reactors and other units up to and including the stripper Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Batch reactors and other units up to and including the stripper Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Equipment leaks Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Heat exchange systems

** For control measures, please include all control measures used for that emission point, including but not limited to: X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM

Page 8Exxon Baytown SS emissions 2008

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25

26

27

28

29

30 31

32

33

34

35

36

37

38

39

40

41

42

43 E

Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Dryers and all units following stripping operations (back-end) Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Wastewater Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Storage vessels Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Continuous reactors and other units up to and including the stripper Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Batch reactors and other units up to and including the stripper Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Equipment leaks Industrial Processes, Chemical Manufacturing, Synthetic Rubber (Manufacturing Only), Heat exchange systems

** For control measures, please include all control measures used for that emission point, including but not limited to: AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH

Page 9Exxon Baytown SS emissions 2008

44

45

46

47

48

49 A B C D E F G H I J K L M N O P Q R S T U V W Refrigerate d Condenser

Scrubber please list specific type in Control Measure

Comments column Spraby Booth and Filter Spray Booth and Overspray Arrestor Vapor balancing Wet Suppressio

n

Page 10Exxon Baytown SS emissions 2008

44

45

46

47

48

49 E X Y Z AA AB AC AD AE AF AG AH AI AJ AK AL AM

Page 11Exxon Baytown SS emissions 2008

44

45

46

47

48

49 E AN AO AP AQ AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BG BH

Page 12