Instructions for Completing the Process Data Template

This template is to be used to record the 30 daily averages of specific process data required by the ICR. The ERT d

have the capability to store these daily averages. This spreadsheet included 4 separate surrogate worksheets, in 

boiler tested is tested for all surrogates at 4 different dates. This spreadsheet is intended to be used for one boi

facility. Data for multiple boilers should be handled by using separate copies of this spreadsheet.

yellow are required (if applicable to your boilers' operation). You do not need to populate cells shaded in gray, a

automatically populated from the Boiler Information worksheet. Please Do Not modify the structure of this spr

by adding or subtracting rows, columns, cells. Please name each resulting spreadsheet with the following nami

convention: [FacilityID]_Unit_[BoilerID]_Processdata.xls (example: 8100_Unit_2_Processdata.xls).

Please refer to the following steps when using these spreadsheets.

Boiler Information Worksheet

Please enter the EIA Facility Code, Facility Name and Boiler ID of your boiler on the Boiler Information workshee

Process Data Worksheets

Please use one process data worksheet for each HAP surrogate even is simultaneous testing of different HAP sur

was done. 
ta Template

s data required by the ICR. The ERT does not 

4 separate surrogate worksheets, in case the 

t is intended to be used for one boiler of one 

es of this spreadsheet. Fields shaded in 

d to populate cells shaded in gray, as they are 

Not modify the structure of this spreadsheet 

preadsheet with the following naming 

nit_2_Processdata.xls).

on the Boiler Information worksheet. 

taneous testing of different HAP surrogates 
EIA Facility Code Facility Name Boiler ID

765 Kahe Power Plant 1
EIA Facility Code Facility Name Boiler ID

765 Kahe Power Plant 1

Daily Average Process Data for a 30 Day Period Including the Testing Date Control Device Operating Parameters, As Appicable Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units) Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr) Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe) Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O) FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr) Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F) Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)

Day 1 5/21/2010 32.85 Klb/hr 619.552 457.6 61.61 64.8

Day 2 5/22/2010 30.07 Klb/hr 567.165 412.5 56.03 59.29

Day 3 5/23/2010 29.61 Klb/hr 558.702 404.4 54.86 57.94

Day 4 5/24/2010 30.54 Klb/hr 576.077 417.7 56.39 59.54

Day 5 5/25/2010 30.07 Klb/hr 567.244 411 55.69 58.82

Day 6 5/26/2010 30.04 Klb/hr 567.135 412.7 55.46 58.69

Day 7 5/27/2010 31.07 Klb/hr 586.73 421.5 56.78 59.98

Day 8 5/28/2010 29.95 Klb/hr 565.589 411.4 55.22 58.42

Day 9 5/29/2010 29.23 Klb/hr 552.05 396.7 53.7 56.8

Day 10 5/30/2010 28.01 Klb/hr 529.095 379.5 51.32 54.38

Day 11 5/31/2010 26.7 Klb/hr 503.985 363.8 48.79 51.87

Day 12 6/1/2010 29.28 Klb/hr 552.909 400.6 53.8 56.92

Day 13 6/2/2010 29.1 Klb/hr 549.312 399.5 53.71 56.7

Day 14 6/3/2010 28.14 Klb/hr 531.234 382.5 51.64 54.59

Day 15 6/4/2010 33.94 Klb/hr 640.965 475.7 63.42 66.58

Day 16 6/5/2010 29.96 Klb/hr 566.365 408.2 55.12 58.43

Day 17 6/6/2010 31.17 Klb/hr 589.577 428.7 57.91 61

Day 18 6/7/2010 43.03 Klb/hr 816.278 611.4 81.41 85.14 Since load varied before and after testing, data is the average for the testing period only

Day 19 6/8/2010 43.13 Klb/hr 818.627 612.2 81.41 85.13 Since load varied before and after testing, data is the average for the testing period only

Day 20 6/9/2010 43.02 Klb/hr 807.924 611.5 81.39 85 Since load varied before and after testing, data is the average for the testing period only

Day 21 6/10/2010 43.28 Klb/hr 824.994 612.7 81.57 85.27 Since load varied before and after testing, data is the average for the testing period only (Acid Gas Test Day)

Day 22 6/11/2010 42.98 Klb/hr 810.624 612 81.43 85.12 Since load varied before and after testing, data is the average for the testing period only

Day 23 6/12/2010 31.16 Klb/hr 589.321 429.8 57.95 61.27

Day 24 6/13/2010 43.00 Klb/hr 813.919 611.8 81.44 85.14 Since load varied before and after testing, data is the average for the testing period only

Day 25 6/14/2010 43.28 Klb/hr 844.422 613.0 81.42 85.1 Since load varied before and after testing, data is the average for the testing period only

Day 26 6/15/2010 27.93 Klb/hr 527.002 377.5 50.8 53.67

Day 27 6/16/2010 28.89 Klb/hr 545.238 393.9 52.52 55.62

Day 28 6/17/2010 27.25 Klb/hr 514.256 371.1 49.7 52.59

Day 29 6/18/2010 28.05 Klb/hr 529.282 382.2 51.35 54.34

Day 30 6/19/2010 28.33 Klb/hr 535.075 385.4 52.34 55.39
EIA Facility Code Facility Name Boiler ID

765 Kahe Power Plant 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1 5/21/2010

Day 2 5/22/2010

Day 3 5/23/2010

Day 4 5/24/2010

Day 5 5/25/2010

Day 6 5/26/2010

Day 7 5/27/2010

Day 8 5/28/2010

Day 9 5/29/2010

Day 10 5/30/2010

Day 11 5/31/2010

Day 12 6/1/2010

Day 13 6/2/2010

Day 14 6/3/2010

Day 15 6/4/2010

Day 16 6/5/2010

Day 17 6/6/2010

Day 18 6/7/2010

Day 19 6/8/2010

Day 20 6/9/2010

Day 21 6/10/2010

Day 22 6/11/2010

Day 23 6/12/2010

Day 24 6/13/2010

Day 25 6/14/2010

Day 26 6/15/2010

Day 27 6/16/2010

Day 28 6/17/2010

Day 29 6/18/2010

Day 30 6/19/2010
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)

32.85 Klb/hr

30.07 Klb/hr

29.61 Klb/hr

30.54 Klb/hr

30.07 Klb/hr

30.04 Klb/hr

31.07 Klb/hr

29.95 Klb/hr

29.23 Klb/hr

28.01 Klb/hr

26.7 Klb/hr

29.28 Klb/hr

29.1 Klb/hr

28.14 Klb/hr

33.94 Klb/hr

29.96 Klb/hr

31.17 Klb/hr

43.03 Klb/hr

43.13 Klb/hr

43.02 Klb/hr

43.28 Klb/hr

42.98 Klb/hr

31.16 Klb/hr

43.00 Klb/hr

43.28 Klb/hr

27.93 Klb/hr

28.89 Klb/hr

27.25 Klb/hr

28.05 Klb/hr

28.33 Klb/hr
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)

619.552 457.6

567.165 412.5

558.702 404.4

576.077 417.7

567.244 411

567.135 412.7

586.73 421.5

565.589 411.4

552.05 396.7

529.095 379.5

503.985 363.8

552.909 400.6

549.312 399.5

531.234 382.5

640.965 475.7

566.365 408.2

589.577 428.7

816.278 611.4

818.627 612.2

807.924 611.5

824.994 612.7

810.624 612

589.321 429.8

813.919 611.8

844.422 613.0

527.002 377.5

545.238 393.9

514.256 371.1

529.282 382.2

535.075 385.4
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

61.61 64.8

56.03 59.29

54.86 57.94

56.39 59.54

55.69 58.82

55.46 58.69

56.78 59.98

55.22 58.42

53.7 56.8

51.32 54.38

48.79 51.87

53.8 56.92

53.71 56.7

51.64 54.59

63.42 66.58

55.12 58.43

57.91 61

81.41 85.14

81.41 85.13

81.39 85

81.57 85.27

81.43 85.12

57.95 61.27

81.44 85.14

81.42 85.1

50.8 53.67

52.52 55.62

49.7 52.59

51.35 54.34

52.34 55.39
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)

Since load varied before and after testing, data is the average for the testing period only (Dioxin Furan Test Day)

Since load varied before and after testing, data is the average for the testing period only (Dioxin Furan Test Day)

Since load varied before and after testing, data is the average for the testing period only

Since load varied before and after testing, data is the average for the testing period only (Dioxin Furan Test Day)

Since load varied before and after testing, data is the average for the testing period only

Since load varied before and after testing, data is the average for the testing period only

Since load varied before and after testing, data is the average for the testing period only
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)

riod only (Dioxin Furan Test Day)

riod only (Dioxin Furan Test Day)

riod only (Dioxin Furan Test Day)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
EIA Facility Code Facility Name Boiler ID

765 Kahe Power Plant 1

Daily Average Process Data for a 30 Day Period Including the Testing Date

Date Coal Firing Rate Coal Firing Rate (units) Synfuel Firing Rate

Day 1 5/21/2010

Day 2 5/22/2010

Day 3 5/23/2010

Day 4 5/24/2010

Day 5 5/25/2010

Day 6 5/26/2010

Day 7 5/27/2010

Day 8 5/28/2010

Day 9 5/29/2010

Day 10 5/30/2010

Day 11 5/31/2010

Day 12 6/1/2010

Day 13 6/2/2010

Day 14 6/3/2010

Day 15 6/4/2010

Day 16 6/5/2010

Day 17 6/6/2010

Day 18 6/7/2010

Day 19 6/8/2010

Day 20 6/9/2010

Day 21 6/10/2010

Day 22 6/11/2010

Day 23 6/12/2010

Day 24 6/13/2010

Day 25 6/14/2010

Day 26 6/15/2010

Day 27 6/16/2010

Day 28 6/17/2010

Day 29 6/18/2010

Day 30 6/19/2010
he Testing Date

Synfuel Firing Rate (units) Pet Coke Firing Rate Pet Coke Firing Rate (units) Coal Gas Firing Rate
Coal Gas Firing Rate (units) Fuel oil Firing Rate Fuel oil Firing Rate (units)

32.85 Klb/hr

30.07 Klb/hr

29.61 Klb/hr

30.54 Klb/hr

30.07 Klb/hr

30.04 Klb/hr

31.07 Klb/hr

29.95 Klb/hr

29.23 Klb/hr

28.01 Klb/hr

26.7 Klb/hr

29.28 Klb/hr

29.1 Klb/hr

28.14 Klb/hr

33.94 Klb/hr

29.96 Klb/hr

31.17 Klb/hr

43.03 Klb/hr

43.13 Klb/hr

43.02 Klb/hr

43.28 Klb/hr

42.98 Klb/hr

31.16 Klb/hr

43.00 Klb/hr

43.28 Klb/hr

27.93 Klb/hr

28.89 Klb/hr

27.25 Klb/hr

28.05 Klb/hr

28.33 Klb/hr
Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr)

619.552 457.6

567.165 412.5

558.702 404.4

576.077 417.7

567.244 411

567.135 412.7

586.73 421.5

565.589 411.4

552.05 396.7

529.095 379.5

503.985 363.8

552.909 400.6

549.312 399.5

531.234 382.5

640.965 475.7

566.365 408.2

589.577 428.7

816.278 611.4

818.627 612.2

807.924 611.5

824.994 612.7

810.624 612

589.321 429.8

813.919 611.8

844.422 613.0

527.002 377.5

545.238 393.9

514.256 371.1

529.282 382.2

535.075 385.4
Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

61.61 64.8

56.03 59.29

54.86 57.94

56.39 59.54

55.69 58.82

55.46 58.69

56.78 59.98

55.22 58.42

53.7 56.8

51.32 54.38

48.79 51.87

53.8 56.92

53.71 56.7

51.64 54.59

63.42 66.58

55.12 58.43

57.91 61

81.41 85.14

81.41 85.13

81.39 85

81.57 85.27

81.43 85.12

57.95 61.27

81.44 85.14

81.42 85.1

50.8 53.67

52.52 55.62

49.7 52.59

51.35 54.34

52.34 55.39
Control Device Operating Parameters, As Appicable

Flue Gas Flow Rate (dscfm) Pressure Drop across FGD (in H2O)

Since load varied before and after testing, data is the average for the testing period only

Since load varied before and after testing, data is the average for the testing period only

Since load varied before and after testing, data is the average for the testing period only

Since load varied before and after testing, data is the average for the testing period only

Since load varied before and after testing, data is the average for the testing period only

Since load varied before and after testing, data is the average for the testing period only (Organics Test Day)

Since load varied before and after testing, data is the average for the testing period only
FGD Scrubber Liquor Flow Rate (gals/min) Sorbent Type Sorbent Injection Rate (lb/hr)

riod only (Organics Test Day)
Other Boiler or Control Device Operating Parameters (e.g., Boiler O2) 

Flue Gas Pressure (atm) Flue Gas Sampling Point Temperature (Deg F)
Flue Gas Oxygen Content (%) Flue Gas Carbon Dioxide Content (%) Flue Gas Moisture Content (%)
Fuel oil Firing Rate Fuel oil Firing Rate (units) Average Heat Input (MMBtu/hr) Steam Output (1,000 lbs steam/hr) Unit Net Electric Generation (MWh) Unit Gross Electric Generation (MWe)

32.85 Klb/hr 619.552 457.6 61.61 64.8

30.07 Klb/hr 567.165 412.5 56.03 59.29

29.61 Klb/hr 558.702 404.4 54.86 57.94

30.54 Klb/hr 576.077 417.7 56.39 59.54

30.07 Klb/hr 567.244 411 55.69 58.82

30.04 Klb/hr 567.135 412.7 55.46 58.69

31.07 Klb/hr 586.73 421.5 56.78 59.98

29.95 Klb/hr 565.589 411.4 55.22 58.42

29.23 Klb/hr 552.05 396.7 53.7 56.8

28.01 Klb/hr 529.095 379.5 51.32 54.38

26.7 Klb/hr 503.985 363.8 48.79 51.87

29.28 Klb/hr 552.909 400.6 53.8 56.92

29.1 Klb/hr 549.312 399.5 53.71 56.7

28.14 Klb/hr 531.234 382.5 51.64 54.59

33.94 Klb/hr 640.965 475.7 63.42 66.58

29.96 Klb/hr 566.365 408.2 55.12 58.43

31.17 Klb/hr 589.577 428.7 57.91 61

43.03 Klb/hr 816.278 611.4 81.41 85.14

43.13 Klb/hr 818.627 612.2 81.41 85.13

43.02 Klb/hr 807.924 611.5 81.39 85

43.28 Klb/hr 824.994 612.7 81.57 85.27

42.98 Klb/hr 810.624 612 81.43 85.12

31.16 Klb/hr 589.321 429.8 57.95 61.27

43.00 Klb/hr 813.919 611.8 81.44 85.14

43.28 Klb/hr 844.422 613.0 81.42 85.1

27.93 Klb/hr 527.002 377.5 50.8 53.67

28.89 Klb/hr 545.238 393.9 52.52 55.62

27.25 Klb/hr 514.256 371.1 49.7 52.59

28.05 Klb/hr 529.282 382.2 51.35 54.34

28.33 Klb/hr 535.075 385.4 52.34 55.39