# FINAL- 2009 - BIENNUAL TANK INTEGRITY TESTING REPORT (CDRL A001) – BFCUST #7 at FISC RED HILL / PEARL HARBOR, HI

Prepared for: Defense Energy Support Center Ft. Belvoir, Virginia

Prepared under: 

### NAVFAC Contract N62470-07-D-0502

Submitted by: 

### Michael Baker Jr., Inc. Virginia Beach, VA

Date: 

### 21 MAY 2009FINAL 2009 BIENNIAL INTEG RITY TESTING REPORT
(CDRL A001)

OF

BFCUST # 7

FISC RED HILL – PEARL HARBOR, HI

Prepared for:

Defense Energy Support Center Ft. Belvoir, VA

Prepared under:

NAVFAC Contract N62470-07-D-0502 Task Order # 0029

Prepared by:

Michael Baker Jr., Inc. Virginia Beach, Virginia

21 MAY 2009i TABLE OF CONTENTS

Section Page

PROFESSIONAL ENGINEER CERTIFICATION: .................................................... ii

EXECUTIVE SUMMARY .............................................................................................iii

1.0 INTRODUCTION................................................................................................. 1
1.1 Purpose of Project............................................................................................... 1 1.2 Project Scope ...................................................................................................... 1 1.3 Project Team ....................................................................................................... 2 1.4 Qualifications of Testing Procedures Used......................................................... 2 2.0 INTEGRITY TESTING AND RESULTS.......................................................... 3

3.0 CONCLUSIONS AND RE COMMENDATIONS.............................................. 3

3.1 Conclusions......................................................................................................... 3 3.2 Recommendations............................................................................................... 3

TABLES

Table 1 – System Details .................................................................................................... 1
Table 2 – Integrity Test Results.......................................................................................... 3

FIGURES

Figure 1: RED HILL – BFCUST SYSTEM – BFCUST # 7...................................1 Figure 2: Typical Tank Bottom Access............................................................2 Figure 3: Typical Tank Top Access.................................................................2

APPENDICES

APPENDIX A: Mass Technology Corporation Test Reportii PROFESSIONAL ENGIN EER CERTIFICATION:

FINAL 2009 BIENNIAL INTEG RITY TESTING REPORT
(CDRL A001)

OF

BFCUST # 7

FISC RED HILL – PEARL HARBOR, HI

This report has been reviewed by a professional engineer and has been prepared in
accordance with good engineering practices . Laboratory results, field notes, and
supporting data have been review ed and referenced correctly.

I hereby certify that I have examined this repo rt and attest that it has been prepared in
accordance with good engineering practices.

Engineer: Christopher D. Caputi, P.E.

Registration Number: 032382

State: Virginia

Date: 21 May 2009iii EXECUTIVE SUMMARY

The scope of this project is to perform biennial integrity testing of Bulk Field Constructed
Underground Storage Tank (BFCUST) #7 at the FISC Red Hill / Bulk Fuel Storage
Facility, Pearl Harbor, HI

. BFCUST #7 has a capacity of 12,600,000 gallons and contains
JP-5. Testing is being conducted as best management practice.

BFCUST #7 was integrity tested from 4 April to 9 April 2009 with a linear regression of

the recorded fluid mass data resulted in a calc ulated volume change ra te that is below the
threshold of detection for a tank of this diameter and therefore is interpreted as tight

. BFCUST #7 has passed biennial inte grity testing.

FISC Red Hill / Bulk Fuel Storage Facilit y, Pearl Harbor, Hawaii should continue to
operate BFCUST #7 in accordance with all Federal, State, and local regulations.

BFCUST #7 should be retested on or before the biennial anniversary date of April 2011.1 1.0 INTRODUCTION

1.1 Purpose of Project

The Navel Facilities Engineering Command (NAVFAC) – Atlantic Division contracted
Michael Baker Jr., Inc. (B aker) through NAVFAC Contra ct N62470-07-D-0502, Task #
0029 to perform biennial integr ity testing of sixteen (16) BFCUST systems at FISC Red
Hill – Bulk Fuel Storage, Pearl Harbor, HI . Testing is being performed as a best
management practice.

1.2 Project Scope

A Mass Technology Corporation (MTC) integr ity test on BFCUST #7 was performed
from 4 April to 9 April 2009. Table 1 provide s a description of the systems tested.
Figures 1-3 show details of the Red Hill system and typical tank access points.

Table 1 – System Details

Tank # Volume (gal) Diameter (ft) Height (ft) Product

7 12,600,000 100 250 JP-5

Figure 1: RED HILL – BFCUST SYSTEM – BFCUST # 72 Figure 2: Typical Tank Bottom Access Figure 3: Typical Tank Top Access

1.3 Project Team

Baker subcontracted MTC to perform the in tegrity testing. Fiel d-testing oversight,
coordination with facility fuels representa tives, quality assurance/quality control
(QA/QC), and final report pr eparation and submission was provided by Baker personnel.

1.4 Qualifications of Testing Procedures Used

The testing procedures used were those de fined as the MTC leak detection method.
Determination of leakage is based on the criteria established in the Ken Wilcox
Associates third party evaluation.3 The MTC Precision Mass Measurement System – SIM 1000, 144 hour test is certified
with a calculated minimum detection level (M DL) of 0.7 gallons per hour, a probability
of detection (PD) of 95%, and probab ility of a false alarm (PFA) of 5%.

2.0 INTEGRITY TESTING AND RESULTS

The MTC test report is provide d in Appendix A. BFCUST #7 was integrity tested with a
linear regression of the record ed fluid mass data resulted in a calculated volume change

rate that is below the threshold of detection for a tank of this diameter and therefore is
interpreted as No Leak

.

Table 2 – Integrity Test Results

Tank # Volume
(gal) Diameter
(ft) Height (ft) Product Test Date(s) Results

7 12,600,000 100 250 JP-5 4/4-9/09 PASS

3.0 CONCLUSIONS AND RECOMMENDATIONS

3.1 Conclusions

BFCUST #7 passed biennial integrity testing.

3.2 Recommendations

FISC Red Hill, Pearl Harbor, Hawaii shou ld continue to operate BFCUST #7 in
accordance with all Federal, St ate, and local regulations. BFCUST #7 should be retested
on or before the biennial anniversary date of April 2011.

## APPENDIX A: Mass Technol ogy Corporation Test ReportCustomer Information: FISC Red Hill Pearl Harbor, HI

Project Manager: Mr. Mark Caldon

Mass Technology Site Supervisor Bernie Wolford

Scope of Work: Furnish all required management, labor, services, materials and equipment to perform precision tightness testing of Tank # 7 an underground fuel storage tank located at FISC Red Hill, Pearl Harbor, HI.

Report compiled by: Date: 04-27-2009 Larry D. Speaks

Mass Technology Corporation P. O. Box 1578 Kilgore, Texas 75662 Phone (903) 986-3564

Fax (903) 984-3569 

# Precision Leak Measurement Report1 

# Table of Contents

• Table of Conte nts ......................................................................... 1

• Executive Summa ry ......................................................................... 1

• Results of Testin g – Tank 7 .............................................................. 2

• Chart of data – Tank 7 ...................................................................... 2



# Executive Summary

Testing of the 12,600,000 gal undergro und storage tank located at FISC
Red Hill, Pearl Harbor, Hawaii commenced April 4, 2009 and was
completed April 9, 2009. The tank was filled with JP-5 and a precision leak

test was conducted. The result of that testing indicates the tank is tight.
Testing was performed using Mass Tec hnology Corporation protocols set
out in the third party evaluations. All tank valves were adequately secured
such that any fluid loss was isolated to leakage. Therefore, the containment
integrity of the tank was not comp romised and the test is considered

conclusive.

Tank 7: After 120 hours of test ing the tank is certified tight.2 Tank Data Tank 7

Diameter: 100 ft. Height: 250 ft. Tank Type: Vertical Underground Contents: JP-5 Properties: 0.80 Specific Gravity Product Level: 211 ft.

Test Data

Start Date: 04-04-2009 Completion Date: 04-09-2009 Unit Operator: Alfred Thyrring

Test Results

Certified Tight

Summary of Results

The fluid mass data was recorded over a 120-hour test period. A linear regression of the recorded fluid mass data resulted in no leak detected above the minimum detection level of 0.7 gallons per hour. All tank valves were ad equately secured such that any fluid loss was isolated to leakage. Therefore, the co ntainment integrity of the tank has not been compromised and the tank is considered not to be leaking.