### June 11, 2010 Ms. Cynthia Steiner EPA Region 9 - Air Enforcement Office (AIR-5) 75 Hawthorne Street San Francisco, CA 94105 Fed Ex Tracking No. 7936 3118 7051 

### RE: Knauf Insulation, Shasta Lake, California, PSD Permit NSR 4-4-4, SAC 03-01 Dear Ms. Steiner: With this letter are completed application forms to support Knauf's request to obtain a PSD permit modification to lower the minimum pressure drop on the seven (7) 641 MFG Line forming venturi scrubbers. Knauf requests that the applicable permit conditions in the above referenced permit be revised to state a minimum forming scrubber pressure drop of >3 inches of water column (WC) rather than the current 10 inches of WC. In January of 2009 the Shasta take facility was converted to Knauf's patented ECOSETM Technology binder. ECOSETM Technology is an evolutionary advancement in the chemistry of the binder, or glue, that is sprayed onto the fiberglass to bond the fibers together. ECOSETM Technology binder raw materials contain no formaldehyde or phenol, nor do they contain any listed Clean Air Act Hazardous Air Pollutants (HAPs). There is considerable electrical energy consumption associated with maintaining the higher scrubber pressure drops. Test data clearly shows that there is no difference in emissions between operating at the lower scrubber pressure drop settings and higher scrubber pressure drop settings. With the WESP as a final control, the particulate matter emission rate is unaffected by the lower forming scrubber pressure drop. The WESP has never been considered to have a significant impact on gaseous emissions (NOx, CO, NMHC, etc.). Approving the lower minimum scrubber pressure drop will lower electricity demand at the facility with no impact on emissions. Knauf performed emissions tests on the Shasta Lake facility's Main Stack (641 MFG forming/curing/cooling - ECOSETM Technology) on March 25, 2010 with the forming scrubber pressure drops adjusted to 3-5 inches of WC. This testing event was performed with prior approval from the Shasta County AQMD per a variance approved by the Air Board on February 18, 2010. The full test reports for the stack sampling events in September 2009 (ECOSETM Technology) and March 2010 summarized in the table below have been submitted to Shasta County AQMD. As noted in the table there is virtually no difference from the September 2009 testing event results that were performed at the currently required >10 inches of WC. The March 2010 tests were performed at a slightly higher production rate than the September 2009 event and both sampling events were performed while producing the same product.

Knauf Insulation GmbH, 3100 Ashby Road, ShastaLake, CA 96019 Telephone(530) 275-9665, Fax (530) 275-4993, www.Knauflnsulation.com

### The venturi scrubbers at a minimum pressure drop of 

### >3 inches of WC followed by the Wet Electrostatic Precipitator (WESP) perform as well as with the scrubbers at the higher pressure drop 

### (>10 inches WC). Therefore, Knauf request that the pressure drops for the seven 

### (7) forming scrubbers in the applicable conditions in the PSD permit referenced above be revised to state a minimum 

### >3 inches of WC. Emission Rate (Ib / hr) Main Stack Main Stack Main Stack Parameter Tested Tested Allowable March 

### 2010 Sept 

### 2009- - DP 

### >3" DP 

### >10" Total Particulate 

### 5.669 6.455 21.6 Nltroqen oxide 

### 3.45 3.00 16.5 Carbon monoxide 

### 9.13 9.07 22.3 Total Non-Methane 

### 2.44 1.70 9.0 Hydrocarbons Phenol BDL 

### - 

## -- 6.0 Formaldehyde 

### 0.2 

# - - - 2.0 Ammonia 

### 14.82 19.94 38.0 --- Not tested. BDL 

# =Below Detection Limit If you have any questions please feel free to call Randall Peterson at 

### 530-276-9665, ext. 

### 112, or email himatRandaII.Peterson@us.knaufinsulation.com. Otherwise we will proceed as explained above. Sincerely, 

# 'b't :

# <Z4-Q~ lain James Director of Operations Attachments: Applicable Shasta County Permit Application Forms
CC: Randall Peterson, EH&S Manager - Knauf, Shasta Lake Stephen Aldridge, Corp. Manager EH&S - Knauf, Shelbyville Mr. Ross Bell, Shasta County air Quality Management District

Knauf Insulation GmbH, 3100Ashby Road, ShastaLake, CA 96019 Telephone (530)275-9665, Fax(530) 275-4993, www.Knauflnsulation.com

### 44.

45.

G· "' ·"''''' '
... l r 

### 46.

47. b. PMlO
- 28.4 lb/hr and 3.03 Ib/ton ofglass pulled, based on a 3-hour rolling average. The opacity ofthe Main Stack exhaust, excluding condensed water vapor, shall not exceed 20 percent based on a six (6) minute average and shal1 apply at all times. 

### An audible alarm shall sound in the control room to indicate an opacity exceeding the above opacity limit. The Permittee shall continuously operate and maintain a stack 

### gas opacity monitor on the Main Stack. The continuous opacity monitor shall meet all applicable design and quality assurance requirements specified in 40 CFR 60. L3 and 40 CFR Part 60, Specification 1 of Appendix B. A computer data acquisition system which has the capability ofinterpreting the sampling data, providing a graphical trend analysis, and producing a summary report ofall six (6) minute averages ofopacity readings shall also be provided. The Permittee shall continuously operate and maintain the venturi scrubbers for the removal ofsuspended particulate matter and for the pretreatment ofthe gas upstream of the wet electrostatic precipitator. The scrubbers shall maintain a minimum gas pressure drop of 10 inches water across the venturi throat and a minimum water flow to each scrubber of200 gal/min, 

### The pressure drop and water flow parameters shall be measured and recorded continuously. The solids in the scrubber water shall be removed to the extent necessary and fresh make-up water added at all times ofoperation. The Permittee shall continuously operate and maintain a wet electrostatic precipitator for the control ofsuspended particulate matter from the outlet ofthe forming zone venturi scrubbers. The wet electrostatic precipitator shall maintain a minimum water flow and a minimum total corona power as' established during initial emission testing to determine compliance with 40 CFR 60, Subpart PPP.



### 15 Knauf lnsulauon, GmbH PSD Permit Revision I Permit No. NSR 4-4-4, SAC 03·01 May 11, 2006

## 40. 

# Natural gas shall constitute the only 

# fuel allowed for use in the forming and curing operations. 41. 

# The Permittee shall maintain a log ofthe throughput ofmolten glass averaged on an hourly, daily 

# and weekly basis in tons ofglass pulled per day. The log shall be available for inspection 

# by the 

# EPA.

. 42. • The Permittee shall install, and 

# thereafter continuously operate whenever fiberglass is



# .. being produced, and maintain the following air pollution control technologies capable of meeting the emission limitations specified in Condition 40 ofthis permit: a. Fonning Sections: Use ofcombustion controls which minimize peak flame temperatures in the fiber forming process for control ofNOx. Use ofsix (6) venturi scrubbers on the bonded wool forming line and one (1) venturi scrubber on the unbonded wool forming line (each with a minimum of lO" wc pressure drop), 

# followed by 

# a wet electrostatic 

# precipitator with continuous water spray wash system and four (4) electrical fields (minimum) for the control ofparticulate matter. b. Curing Section: Use oflow NOx burners buming natural gas for the control of NOx. Use oftwo thermal oxidizers operating in parallel with a minimum temperature of 1400°F 

# and a residence time ofat least 0.5 second for the control ofVOC and particulate matter. (A lower minimum operating temperature, not less then 1200np) 

# may be used for the thermal oxidizers if, through emission testing, it 

# is demonstrated to the satisfaction ofthe EPA that the lower temperature offers an equivalent emission control ofVOC and particulate matter as 

# provided by 

# the 140QoP 

# minimum temperature.)EPA Plant ID: CAR000039412 

## DISTRICT: Shasta County Air Quality Management District COMPANY NAME: Knauf Insulation

I. FACILITY IDENTIFICATION 1. FacilityName: KnaufInsulation GmbH 2. Four digit SIC Code: 3296 3. Parent Company (ifdifferent than Facility Name): Same 4. Mailing Address: 3100 Ashby Road City of Shasta Lake, CA 96019 5. Street Address or Source Location: Same 6. UTM Coordinates (ifrequired): 7. Source located within: 50 miles ofthe state line [ ] Yes [X] No 50 miles ofa Native American Nation [ ] Yes [X] No [ ] Not Applicable 8. Type ofOrganization: [ ] Corporation [X] Sole Ownership [ ] Government [ ] Partnership [ ] Utility Company 9. Legal Owner's Name: KnaufInsulation GmbH 10. Owner's Agent Name (ifany): Randall Peterson 11. Responsible Official: lain James 12. Plant Site Manager/Contact: Randall Peteerson Telephone #: 530-275-9665 13. Type offacility: Fiberglass insulation manufacturing 14. General description ofprocesses/products: Mineral raw materials are mixed and then melted at approximately 2500 OF in an electric glass melting furnace. The molten glass is then formed into fibers, a binder or glue is sprayed on the fibers. The binder coated fibers are collected on a conveyor and sent through a curing oven (the binder is thermosetting) where the product is cured and the thickness is set. The cured product then goes through various processes that trim and size the finished product before packaging. Packaged product is stored in an on-site warehouse. 

## 1 

## page outof70 

## pages15. Does your facility store, or otherwise handle, greater than threshold quantities ofany substance on the Section l12(r) List ofSubstances and their Thresholds (see attachment A)? [] Yes [X] No 16. Is a Federal Risk Management Plan [pursuant to Section 112(r)] required? [ ] Not Applicable [ ] Yes [X] No (Ifyes, attach verification that Risk Management Plan is registered with appropriate agency or description ofstatus ofRisk Management Plan submittal.) .,-..-.



## 2 

## page outof70 

## pages

### DISTRICT: SHASTA COUNTY AQMD COMPANY NAME: KnaufInsulation
II. TYPE OF PERMIT ACTION**~~~Initial** 

### Title V Application



## D Permit Renewal Si nificant Permit Modification 

## D Minor Permit Modification 

## D Administrative Amendment
III. DESCRIPTION OF PERMIT ACTION 1. Does the permit action requested involve: -a: 

### FACILITY NAME: KnaufInsulation

[ ] Portable Source [ ] Voluntary Emissions Caps 

## T ] Acid Rain Source [] Alternative Operating Scenarios

[ ] Source Subject to MACT Requirements [Section 

### 112] b: [ ] None ofthe options in l.a. are applicable 2. Is source operating under Compliance Schedule? [] Yes [X] No 3. Forpermit modifications, provide a general description ofthe proposed permit modification: 

### Based on emissions tests performed on the Main Stack with the 641 MFG Line forming scrubbers pressure drops lowered to a minimum of 3 inches of water column (in WC) on 

### ??????, 2010 it was determined that emissions rates of all permit listed pollutants do not increase at the lower pressure drop. This permit application is to request that the applicable permit conditions be revised to state a minimum forming scrubber pressure drop of 3 inches of water column for all scrubbers.


### 3 

## pageout of70 

## pages

### DISTRICT: SHASTA COUNTY AQMD COMPANY NAME: KnaufInsulation
I. TOTAL STATIONARY SOURCE EMISSIONS 

### FACILITY NAME: KnaufInsulation

Provide a briefdescription of operating scenario: Mineral raw materials are mixed and thel!melted at approximately 2500 of in an electric glass melting furnace. The molten glass is then formed into fibers, and a binder or glue is sprayed on the fibers. The binder coated fibers are collected on a conveyor and sent through a curing oven (the binder is thermosetting) where the product is cured and the thickness is set. The cured product then goes through various processes that 

### trim and size the finished product before packaging. Packaged product is stored in an on-site warehouse.



### PMlo(as 

# rsn' 97.5 In compliance In compliance 

### NOx2 

### In compliance 

### In compliance 72.3 

### CO 2 In compliance 

### In compliance 97.67 

# sol In compliance 

### In compliance 4.38 

### VOClRod In compliance 

### In compliance 39.42 

### Fluoride2 In compliance 

### In compliance 2.74 

### Ammonia2 166.44 

### In compliance 

### In compliance 

### Formaldehyde' 8.76 In compliance 

### In compliance 

### Phenof 26.28 

### In compliance 

### In compliance 

## * Emissions for all pollutants that the source IS major for and all regulated arr pollutants must be reported. See Attachment A. Note: 1. Total plant PM

### lo (as TSP) permitted PTE from the glass melting furnace and the manufacturing line per April 15, 2008 Title V Operating Permit. 2. Permitted PTE per April 15, 2008 Title V Operating Permit. 3. Total plant permitted PTE from the glass melting furnace and the manufacturing line gaseous fluoride emissions from the glass melting furnace and the manufacturing line per April 15, 2008 Title V Operating Permit.


### 4 

## pageout of70 

## pages

### DISTRICT: SHASTA COUNTY AQMD DISTRICT·ID: COMPANY NAME: KnaufInsulation
I. PERMIT NUMBER: 03-

### VP-Ol 

### II. EQUIPMENT DESCRIPTION FACILITY NAME: KnaufInsulation



## ....... 1. Equipment type: Liquid raw material storage tanks - 9 tanks 2. Equipment description: Closed top tanks with powered ventilation to capture emissions 3. Equipment make, model & serial number: Unavailable 4. Control device(s) type and description (ifany): Emissions captured and vented to be discharged through the forming scrubbers and WESP. 

### III. OPERATIONAL INFORMATION 1. Operating schedule: 2. Raw material used or processed: (hours/day) 24 (hours/year) 8760

<Water 212 130 CBI Non-HAP Content Proprietary Ingredient <Water 212 Ambient CBI Mix Tank - 2 @ 6,000 and 3,000 gal. Mineral oil- 1 @ 10,000 gal. ""0.00 850 150 CBI Organosilane weigh 

### tank- 1 @ 1 gal ""0.10 172 Ambient CHI <Water 212 Ambient Binder mix tank-l@2,000gal. CBI Binder supply hold tanks - 2 @ 3000 <Water 212 Ambient CBI gal. Aqueous Ammonia Tank @ 8,000 gal. 3.9 97 Ambient CBI

3. Total annual throughput: (1000 gallons) 4. Profile ofmaterial throughput: Jan-Mar (% oftotal) 25 April-June (% oftotal) 25 July-Sep (% oftotal) 25 Oct-Dec (% oftotal) ,25



## 5 

## page out of72 

## pages

### DISTRICT: SHASTA COUNTY AQMD COMPANY NAME: KnaufInsulation
IV. TANK DESIGN AND SPECIFICATIONS FACILITY NAME: KnaufInsulation

1. 

### Tank design: [] Floating Roof(external) [X] Fixed Roof [] Pressure [ "] Floating Roof(intern!l) [ ] Underground [ ] Other: --'-

_ 2. Tank specifications: Max Fill Rate: By truck load 

### (gals/hr) Height: . (ft) 

### Diameter: (ft) 

### Capacity: (gal) Max Withdrawal: Batch 

### mixes (gallhr) Vapor Space: (ft) 

### Paint color: 3. Shell type: [] Gunited [ ] Riveted [X] Welded [] Other:



## 6 page outof 72pagesi?ii." .." ??, .. , . i > 

# • , , i 

### DISTRICT: SHASTA COUNTYAQMD**,~** 

### -.n!Sl'IUCT -VSEONL¥« lJtSl'IUGT 

## IJ): . , 

## ... .. .. " -; 

# . .,? ..•/ . i 

### COMPANY NAME: KnaufInsualtion FACILITY NAME: KnaufInsulation
4. Rooftype: 

### [ 

### ] Pan 

### [ ] Pontoon [X] Other: fixed roof, welded, with vent pipe 5. Tank Seals: 

### [ ] Single Seal 

### [ ] Double Seal -dPt-· Primary Seal Shoe Type: 

### [ ] Metallic Shoe [ ] Vapor Mounted Resilient Seal [ ] Liquid Mounted Resilient Seal [ 

### ] Wiper Seal [ ] Other: Welded Secondary Seal Shoe Type: 

### [ ] Shoe Mounted Wiper Seal 

### [ 

### ] Rim Mounted Wiper Seal [ 

### ] Weathershield [ 

### ] Other: NA 

### 6. Unit emissions:

power vented to the forming area.

Forpermitmodifications only; emissions prior toprojectmodification. Difference between Pre-Modification Emissions (Section B.) and Emissions (Section A.). For voluntary emissions cap and emission limits [i.e. expressedaspartsper million (ppm) corrected/or dilution air, poundsper hour (lbs/hr), poundspermillion BTU

(lb/MMBTU, etc.] required by any applicablefederal requirement. 

### 7 

## page out of72 pages

### DISTRICT: SHASTA COUNTY AQMD COMPANY NAME: KnaufInsulation

I. PERMIT NUMBER: 03-VP-Ol II. EQUIPMENT DESCRIPTION FACILITY NAME: KnaufInsulation



# .. -. 1.General process description: Wool Fiberglass Manufacturing Line 2. Equipment type: Forming section, curing oven, cooling section 3. Equipment description: One natural gas-fired forming section with 3"**~P** 

### venturi scrubbers exhausting through a WESP, one natural gas fired curing oven exhausting through I-Regenerative Thermal Oxidizers (RTO) operating at I475°F, and one 2" venturi scrubber on the cooling exhaust: 4. Equipment make, model & 

### serial number: Manufacturing line is a proprietary Knaufdesign. 5.Maximum design process rate or throughput: Designed to process greater than 225 tons ofmolten glass per day. 6.Control device(s) type and description (if any): Fisher-Klosterman venturi Scrubbers, Hamon Research-Cottrell Wet Electrostatic Precipitator, United McGill RTOs. 

### III. OPERATIONAL INFORMATION 1.Operating schedule: 2. Exhaust gas flow rate: (hours/day) 24 SCFM @ = 

### 425,000 

### ± 25%, %HzO =6.0 

### 3.Raw products used and finished products produced: (hours/year) 8760

Glass Binder 225+ tons/day Fiberglass insulation Equal to or Greater than 225 tons of molten glass er da



## 8 page out of 72pages.: ...... ':,.':--::'.:"-,'" : .. 

## .': ""

. 

### DISTRICT: SHASTA COUNTY AQMD 

# » DISTRIGT 

### USE ONLY j)IS!IDG1?11): '. : .•.... .'. i'·; \ 

### GOMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation


## 4. Unit emissions: 

# .. '.



## 0.0 39.42 

## 0.0 4.38
4.38

26.28



## 0.0

< Detection Limit 

## < Detection Limit 

## 0.0

0.0 8.76 := 

## 1.0 97.67

:= 

## 1.0 

## 0.0 72.3 14.15

0.0 87.34 87.34

166.44 

## 0.0

0.0 2.74 2.74

2.74**;',~,;"--~'J~** --::-,-, . '":,,",:: ..**,-,,,~1~** -,-,'"**,.-->:::,.,--~** 

# ED·AlR'POLLUTAN"T.El\nSSiONS,'td

Forpermitmodifications only; emissions prior toprojectmodification. Difference between Pre-Modification Emissions (Section B.) and Emissions (Section A.). ; For voluntary emissions cap and emission limits [i.e. expressedaspartsper million (ppm) correctedfor dilution air, poundsper hour (Ibs/hr), poundsper million BTU(lb/MMBTU, etc.} requiredby any applicable federal requirement.



## 9 page out of72pages

## DISTRICT: SHASTA COUNTY AQMD COMPANY NAME: KnaufInsulation

I. PERMIT NUMBER: 

### 03-VP-Ol 

## II. EQUIPMENT DESCRIPTION FACILITY NAME: KnaufInsulation



# ... ,. 

### 1. General process description: Wool Fiberglass Manufacturing Line 2. Equipment type: Wet venturi scrubbers 3. Equipment description: Wet venturi scrubbers 

### 4. Equipment make, model & 

### serial number: Fisher-Klosterman - 2 ea. Model MSllOO-H, 1 ea. Model MSI200-H, 4 ea. Model MSI000-H, Serial number - 641-1 thru 641-7 5. Emission unites) served by this equipment: Forming 6. Maximum design or rated capacity: The forming process is designed to process greater than 225 tons of molten glass per day. 

## III. EQUIPMENT DESIGN INFORMATION 1. Exhaust gas: Temperature: -150 (F) 

### Flow Rate: 350,000 (SCFM) Moisture: 6.0 (%) 

### Oxygen: 20.5 (%) 

### CO2: 

### 0.4 (%) 

### =--- 2. General: Manufacturer: Fisher-Klosterman Pressure Drop: >0.73 (in-Hg) Inlet Temp.: Unknown (F) Outlet Temp.: -150 (F) 3. Catalyst data: Catalyst TypelMaterial: None Catalyst Life: (years) Volume: (Ft3) Space Velocity: (Ft3/Ft)NH3 inj. Rate: (gal/hr) NH3 Inj. Temp.: (F) 4. Baghouse data: Design: [] Positive Pressure [X] Negative Pressure Cleaning Method: Fabric Material: Polypropylene felt Flow Rate: 

### t (SCFM) Air/Cloth Ratio: 5. ESP data: Number offields: Cleaning Method: Power Input: 6. Scrubber data: Type/design: Veturi Sorbent Type: Water 7. Other Control Devices (include appropriate design information):


## 10 page out of72 pages-,

........ '

# . DISTRICT: SHASTA COUNTY AQMD 

# .».DISTRICT USE ONLY .(( 

### DISTRICT ID: •... / . •.... / 

### COMPANY NAME : 

### KnaufInsulation FACILITY NAME: KnaufInsulation I


### IV. OPERATIONAL INFORMATION 1. Operating schedule: (hours/day) 24 (hours/year) 8760 2. Raw products used by control device: None 3. Operating information: All forming section gases pass through these scrubbers
";;.;.

. .;.. ', .•.. ' .' '. '; 

### .... .

, .. ' 

# .. ".,

, -: "

.. '.".".' " .. "'" POLLUTANT (name) See Form 5F2 INLET CONCENTRATION (ppm or grIDSCF 1) OUTLET CONCENTRATION CONTROL EFFICIENCY

(% weight) Unknown

Specify percent O2 or percent CO2•



## 11 

## pageout of72

## pages

### DISTRICT: SHASTA COUNTY AQMD COMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation

I. PERMIT NUMBER: 

### 03-VP-Ol



# ... '- 

### II. EQUIPMENT DESCRIPTION I. General process description: Wool fiberglass manufacturing 2. Equipment type: Main stack 3. Equipment description: Forming gases pass through the 7 forming scrubbers, are combined and pass through the WESP and are then routed to the main stack. The oven exhaust gases pass through 

### 2 thermal oxidizers and are combined with the cooling exhaust from the cooling scrubber and routed to the main stack. Permitted emissions rates are designated for the manufacturing line, or the total emissions from the forming, curing and cooling processes. 4. Equipment make, model & serial number: Main stack 

### 5. Emission unit(s) served by this equipment: Manufacturing Line 6. Maximum design or rated capacity: The manufacturing line is designed to process greater tahn 195 tons of molten glass per day.

(Ft3) (gal/hr) [X] Negative Pressure

Sorbent Type:

Flow Rate: 350-400, 000 (SCFM) Oxygen: 20.5 (%) 2. General: 3. Catalyst data:

4. Baghouse data:

5. ESP data: 6. Scrubber data: 

### III. EQUIPMENT DESIGN INFORMATION 1. Exhaust gas: Temperature: -150 (F) Moisture: 

### -6.0 (%) CO2: 0.4 (%) -"""'='- Manufacturer: Knauf Pressure Drop: NA (in-Hg) Inlet Temp.: NA (F) Outlet Temp.: -150 (F) Catalyst Type/Material: None Catalyst Life: (years) Volume: Space Velocity: (Ft3IFt)NH3 inj. Rate: NH3 Inj. Temp.: (F) Design: [] Positive Pressure Cleaning Method: Fabric Material: Polypropylene felt Flow Rate: (SCFM) Air/Cloth Ratio: Number offields: Cleaning Method: Power Input: Type/design: 

## 12 

## page out of72 

## pages7. Other Control Devices (include appropriate design 

### information):

, , 

### DISTRICT

# . SHASTA COUNTY AQMD 

# ». J)IS1':R1C1' lJSE 

# ONLY '..:;(' 

# . "J)IS'l'J.UC'I'IIJ: .: "'" .r, 

## , " : , , 

### COMPANY NAME

# . KnaufInsulation FACILITY NAME

# . KnaufInsulation 

# . .

'. 

### IV. OPERATIONAL INFORMATION I. 

### b Operating schedule: (hours/day) 24 (hours/year) 8760 2. Raw products used by control device: None 3. Operating 

### information: All manufacturing line gases are exhausted through the main stack.



### POLLUTANT (name) PM IO NOx CO 

### S02 VOV/ROG Fluoride Ammonia Formaldehyde Phenol 

### INLET CONCENTRATION (ppm or grIDSCF1) Unable to determine Unable to determine Unable to determine Unable to 

### determine Unable to determine Unable to determine Unable to determine Unable to determine Unable to determine 

### OUTLET CONCENTRATION Actual (ppm or grIDSCF1) 0.002 gr/dscf 2.0 ppm 

### 6-7.0ppm 

### < Detection Limit 3-4.0 ppm 0.2 ppm 15-25.0 ppm 0.1- 0.2 ppm 

### < Detection Limit 

### CONTROL EFFICIENCY

(% weight) Unable to determine Unable to determine Unable to 

### determine Unable to determine Unable to determine Unable to determine Unable to determine Unable to determine Unable to determine Specify percent O2 or percent CO2•



## 13 

## page outof72 

## pages

### DISTRICT: SHASTA COUNTY AQMD 

# » DISTRICT USE ONLY 

# <: DISTRICT ID: COMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation
I. PROCEDURE FOR USING FORM 5-1 r:Jj= Thisform shall be submitted aspart of the Title V Application. The Responsible Official shall identify the applicablefederal requirement(s) to which the source is subject. In the Compliance Plan (Fo'f'm 

### 5-1), a Responsible Official shall identify whether the source identified in the Title VApplication currently operates in compliance with all applicable federal requirements. 

## II. APPLICABLE FEDERAL REQUIREMENTS

;, ...

# ~~I~SI~~~1~9r**AIJJ.>I.,I~~IJ!jFFJ]j~It\L J1EQ~MENT**  

### IN EFFECTIVE :PERl\fI':rNtJMBER

### Sg~L~(],E**DATE~** 

## ..**(yesl!1o(~x~mptl)**



# .. -: 

### .'. >. , 

# .. .

## ... ' May 7, 2007 PSD/ATC Permit NSR 4-4-4, SAC 03-01 Yes Title V Operating Permit No. 03-VP-Ol Yes April 15,2008 Permit to Operate 02-PO-1O Yes Auzust 3 2006 Permit to Operate 02-PO-9 Yes August 3, 2006 Permit to Operate 97-PO-29 Yes August 3,2006 Permit to Operate 97-PO-28 Yes August 3, 2006 Permit to Operate 97-PO-27 Yes August3, 2006 Permit to Operate 97-PO-26 Yes August 3, 2006 NSPS Subpart PPP
- Wool Fiberglass Manufacturing Plant start-up, Line #97-PO-28 Yes 2/4/02 40 CFR Part 60 Subpart A. Sections 60.1 through Plant start-up, 60.19 #97-PO-26 thru 29 Yes 2/4/02 Plant start-up, 40 CFR Part 82: Protection of Stratospheric Ozone #97-PO-26 thru 29 Yes 2/4/02 Plant start-up, 40 CFR Part 60 Performance Spec. 1 AppendixB #97-PO-27 thru 28 Yes 2/4/02 #97-PO-26 thru 29 40 CFR Part 61: Subpart M (National Emission Yes Plant start-up, Standards for Asbestos) 2/4/02 District Rules included in the SIP. (1:1,1:2, 2:1A, 2:4, #97-PO-26 thru 29 Yes Plant start-up, 2:5,2:6,2:7,2:8,2:10,2:11,2:12,2:13,2:14,2:18, 2/4/02 2:19,2:20,2:22,2:23,2:24,2:25,2:26,2:27,3:1,3:2, 3:3,3:4,3:5,3:6,3:7,3:9,3:11,3:12,3:14, 3:15, 3:17,4:1,4:2,4:3,4:5,4:6,4:7).

1 

### If exempt from applicable federal requirement, attach explanationfor exemption. 2 Indicate the date during thepermit term that the applicable federal requirement will become effective. 

### 14 page out of72 pages, 

### DISTRICT: SHASTA COUNTY AQMD 

# »DISTRICT USE ONLY DISTRICT ID: ",. 

### COMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation

.d!It •. 

### III. COMPLIANCE CERTIFICATION Under penaltv ofper;ury, I certify the following: Based on information and belief formed after reasonable inquiry, the source identified in this application will continue to comply with the applicablefederal requirement(s) with which the source is in compliance identified inform 

### XXX-Il; 

# o Basedon information andbeliefformedafterreasonable inquiry, the source identifiedin this application will comply with the future-effective applicablefederal requiremenus) identified inform 

### 5-Il, on a timely basi/; Basedon information and

### beliefformedafterreasonable inquiry, the source identifiedin thisapplication is notin compliance with the applicablefederal requiremenus), identified inform 

### 5-Il, andI have attacheda complianceplan schedule. 2


# fP'il.: lAW

# A.J~ 

# blll/'O Signature ofResponsible Official Date 

### 1. Unless a more detailed schedule is expressively required by the applicable federal requirement. 2. At the time ofexpected permitissuance, ifthe source expects to be out ofcompliance with an applicable federal requirement, the applicant is required to provide a compliance schedule with this application, with the following exception. A source which is operating under a variance that is effective for less than 90 days neednot submit a Compliance Schedule. Forsources operatingunder a variance, which is in effect for more than 90 days, the Compliance Schedule is the schedule that was approved as part ofthe variance granted by the hearing board. The compliance schedule shall contain a schedule ofremedial measures, including an enforceable sequence ofactions with milestones, leading to compliance with this applicable federal requirement. For sources operating undera variance, the compliance schedule is partof the variance granted by the hearing board. The compliance schedule shall resemble, and be at least as stringent as that contained in any judicial consent decree or administrative order to which the source is subject. For sources not operating under a vaiance, consultthe Air Pollution Control Officer regarding procedures for obtaining a compliance schedule.



## 15 

## pageout of72

## pages

### DISTRICT: SHASTA COUNTY AQMD }> 

### DISTRICT USE ONLY DISTRICT ID: COMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation

I. CERTIFICATION STATUS 1. Indicate the dates the applicant intends to submitthe COMPLIANCE CERTIFICATION REPORT to the district during the entire permit 

### term, The district federal operating permits rule requires the applicant to submit this report at least annually. Knaufwill submit the annual certification report by June 30 ofeach year. 2. For sources required to have a schedule ofcompliance to remedy a violation, indicate the dates the applicant intends to submit CERTIFIED PROGRESS REPORTS to the district during the permitterm, The district federal operatingpermits rule requires the applicant to submit this report at least semiannually.
3. Describe the compliance status of the source with respect to applicable enhanced monitoring, and compliance certification requirements ofSection 114(a)(3) ofthe Clean Air Act: This source is in compliance with the monitoring requirements ofthe applicablePSD permitissued by EPARegion 9 on May 7,2007, the Title V permit to operate issued on April 15, 2008 and the Permit to Operate issued by SCAQMD on August 3, 2006, and the requirements in the NSPS Subpart PPP.



## 16 

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### DISTRICT: SHASTA COUNTY AOMD COMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation
II. 

### CERTIFICATION INFORMATION EMISSION UNITor PERMIT NUMBER: 03-VP-Ol APPLICABLE. FEDERAL REQUIREMENT: PSD/Title V/ATC..,.fennit



### -. '.'

# DESCrdPTtON.OI{{{EFkiF,~G~N.ni'['It{)P METHOD

. , 

### Monitoring Broken baz detectors on batch house silos
Reporting Monthlvto SCAOMD

Record Keeping Data acoulsitlon svstem to comouter

Test Methods None

EMISSION UNITor PERMIT NUMBER: 

### 97-PO-27 APPLICABLE FEDERAL REQUIREMENT: PSD/Title V/ATC Permit ',,' 

### METHOD I)ESCIUPTION OR REFERENCE METHOD 

# . . "" . < 

### Monitoring Broken baz 

### detectors and an Ooacitv monitor
Reporting Monthlv to SCAOMD

Record Keeping Data acouisition system to comouter
Test Methods Method 5 

### and Method 202 for PM

" 

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### DISTRICT: SHASTA COUNTY AOMD

### ~J.lISTR.t GT PSEONlf¥ • ..( :Pl$'I'lUCT1P: \ .:', .•....... 

### > 

### COMPANY 

### NAME: KnaufInsulation FACILITY 

### NAME: KnaufInsulation II. CERTIFICATION INFORMATION EMISSION UNITor PERMIT NUMBER 03-VP-OI APPLICABLE FEDERAL REQUIREMENT: PSD/Title VlATC Permit

- ··A'·
-: 

## ,
... .... 

## ····.·.·.··.\...···i:' ...·'ii ..····..-: ..................... \ ....,......... .......•. > 

### METHOD J):ESCRIPTIONQRREFERENCE METHOD

..... .,' 

### ... ...\
.......... > . 

### Monitoring ComoIiance with monltorlna reouirements in the PSD/ATC 

### Permit NSPS Suboart PPP and And NESHAP Subpart NNN Reporting Monthlv to SCAOMD

Record Keeping Data acouisition svstem 

### to comouter
Test Methods Test methods required in the PSD/ATC 

### Permit

EMISSION UNITor PERMIT NUMBER: 03-VP-Ol APPLICABLE FEDERAL REQUIREMENT: 

### PSD/Title V/ATC Permit

- ... 

### METHOD DESCRIPTION ORREFERENCE METHOD

- 

### Monitoring ComoIiance with monltorlnz reuuirements in the PSD/ATC 

### Permit NSPS Subnart PPP and .And NESHAP Subpart NNN Reporting MonthlvtoSCAOMD

Record Keeping Data acouisition svstem to comouter

Test Methods Test methods reauired in the PSD/ATC 

### Permit 

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### DISTRICT: SHASTA COUNTY AQMD 

# » DISTRICT USE ONLY 

# < DISTRICT ID: COMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation

I. FACILITY INFORMATION 

# ..... 1. Company Name: KnaufInsulation 2. Facility Name (ifdifferent than Company Name): Same 3. Mailing Address: 3100 Ashby Drive City of Shasta Lake, CA 96019 4. Street Address or Source Location: Same 5. Facility Permit Number: Title V Permit 03-VP-Ol, SCAQMD PTOs97-PO-26 to 29, EPARegion 9 PSD permitNSR4-4-4, SAC 03-01



### II. GENERAL INFORMATION 1. 

### Reporting period (specify dates): Monthly, Bi-annualy & 

### Annually 2. Due date for submittal ofreport: 30 to 60 days 3. Type ofsubmittal: [] Monitoring Report (complete Section III below) [] Compliance Schedule Progress Report (complete Section IV ofForm 5-K2) [X] Compliance Certification (complete Section V ofForm 5-K2)



### III. MONITORING REPORT INFORMATION 1. Were deviations from monitoring requirements encountered during the reporting period? [ ] No [X] Yes (IfYes, complete Form 5-L)



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## DISTRICT: DISTRICTID: COMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation 

## IV. COMPLIANCE SCHEDULE PROGRESS INFORMATION 1. Dates the activities, milestones, or compliance required by schedule ofcompliance was achieved/will be achieved:
Not appliacable 

### 2. Provide explanation ofwhy any dates in schedule ofcompliance were not/will not be met:

3. Describe in chronological order preventive or corrective action taken:



# v. COMPLIANCE CERTIFICATION 1. Was source in compliance during the reporting period specified in SectionII of Form 5-K1 and is source currentlyin compliance with all applicable federal requirements and permit conditions. [X] Yes 

### [ ] No (Ifno, re-submit Forms 5-1 and 5-J) 

# fa " '0 Date Signature ofResponsible Official lain James I certifYbasedon information andbeliefformedafterreasonable inquiry, the statementandinformation in this documentandsupplements are true, accurate, and complete.

Print Name ofResponsible Official Director ofOperations, KnaufInsumtion Title ofResponsible Official and Company Name Telephone Number ofResponsible Official: ( 530 ) 275-9665



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### DISTRICT: SHASTA COUNTYAQMD »DISTRJ:CT 

## USE ONLY <0( 

### DISTRJ:CT ill: 

### COMPANY NAME: KnaufInsulation FACILITY NAME: KnaufInsulation Identify, by checking offbelow, the forms and attachments that are part ofyour application. Ifthe applicationcontains forms or attachments that are not identified below, please identify these attachments in the blank space provided below. Review the instructions ifyou are unsure ofthe 

### Forms included with application _X_ Stationary Source Sufum.aryF0nn. _X Total Stationary Source Emission Form -X_Compliance Plan Forni _X_Compliance Plan Certification

X Certification Statement-Form 

# II Attachments Tncludedwith application



### List otherforms or attachments**5-Al~2,5-B,** 

## 5-Cl&2,.5..Dl&2,5..El&2, 5-Fl&2, 5-Gl&2,5-1I, 5-U&2, 5-Jl&2, 5- Kl&2, 5-L, .5-M [ ] check here ifadditional forms

forms and attachments that need to be included in a complete application. I certifyunderpenalty oflaw, based on information and beliefformed afterreasonable inquiry, that the informationcontained in this application, composed ofthe forms and attachments identified above, are true, accurate, and complete, 

### ittingrule),

lain James, Director ofOperations


## 21 

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A'·



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### pages