# a Pot line

– Controlled Document

Intalco Works

– Safety and Standard Operating Procedure Approval: D. Umbaugh

Author: L. Cain

Date: 12/15/08 Rev. #: B

Doc# PL

- 2

- 031



### Job Title: Weekly Pot Hood Inspe ction

Equipment Required: Clipboard, Hood Audit Forms and Pencil



### PPE Required: Hardhat, metatarsal guard safety boots, safety glasses, PR97 approved clothing, shroud, face shield, respirator, long cuff cotton gloves, and hearing protection.



### Definitions:

Page 1 of 3

Controlled Documents are maintained electronically. Printed versions of Documents are UNCONTROLLED . Prior to relying on a printed document, verify that it

is current Printed 11/1/2011 

### JOB STEPS PROPER WORK METHOD AND JOB ANALYSIS
(Equipment, Technology, Procedure) ENVIRONMENT, HEALTH & SAFETY

PROCEDURES VISUAL

1

. Start audit • Have audit form, (located at
O: \ InfoShare \ Controlled_Documents \ Potlines \ Audit

Forms ) and pencil ready for start of audit.

• Perform audit weekly. Trip, slip & falls. Watch for loose crust, deck plates and open holes. Equipment hazards, i.e. (Cranes, Carts, Ladles and Truck). High temperature, limited vision, dust &

fumes.

2

. Start at pot #1 or door way pot

and work all the way to the first audit pot. • Do a visual inspection of north or south hood, which ever is the closest one to you. Walk all the way to scrubber wall looking for any damage. i.e.(bent end panel, missing or burnt top and bottom seal, damaged skin or cap, missing stem seal or bent stem seal, bent hood frame

, adjustable end panel , tapping and measuring doors or pan damage ).

3

. Open the

closest hood to you to do a

visua l • Do a visual inspection of north or south hood, which ever is the closest one to you. Do a visual looking for damaged top seal and corner brace. Pinch points

# a Pot line

– Controlled Document

Intalco Works

– Safety and Standard Operating Procedure Approval: D. Umbaugh

Author: L. Cain

Date: 12/15/08 Rev. #: B

Doc# PL

- 2

- 031



### Job Title: Weekly Pot Hood Inspe ction

Equipment Required: Clipboard, Hood Audit Forms and Pencil



### PPE Required: Hardhat, metatarsal guard safety boots, safety glasses, PR97 approved clothing, shroud, face shield, respirator, long cuff cotton gloves, and hearing protection.



### Definitions:

Page 2 of 3

Controlled Documents are maintained electronically. Printed versions of Documents are UNCONTROLLED . Prior to relying on a printed document, verify that it

is current Printed 11/1/2011 

### JOB STEPS PROPER WORK METHOD AND JOB ANALYSIS
(Equipment, Technology, Procedure) ENVIRONMENT, HEALTH & SAFETY

PROCEDURES VISUAL

4

. Walk down between pots 1

and 2 or between the pot

where the audit

was started and the next pot

. • Do a visual inspecti on of north and south hood. Walk all the way to scrubber wall lookin g for any damage ; i .e .(bent end panel, missing or burnt top and bottom seal, damaged skin or cap, missing stem seal or bent stem seal, bent hood frame, adjustable end panel, tapping and measuring doors or pan damage).

5

. After all

v isual inspections

have b een done, rate the pot. • If the pot is not running, enter an “N” in the column
headed “G or N”

• If the pot is running with no problems enter a “G” in
the column headed “G or N”

• For pots that are Good or Not Running, nothing is

needed in the comment section.

• If repairs are needed, Enter either “F” or “P” in the column headed “F or P” depending on the severity of the damage.

• For Fair or Poor pots enter details of the damage and indicate whether it needs to be repaired by
Maintenance or Emission Control. Refer to the audit criteria for acceptable pot hood condition, (located at
O: \ InfoShare \ Controlled_Documents \ Potlin

es \ Audit Forms)

# a Pot line

– Controlled Document

Intalco Works

– Safety and Standard Operating Procedure Approval: D. Umbaugh

Author: L. Cain

Date: 12/15/08 Rev. #: B

Doc# PL

- 2

- 031



### Job Title: Weekly Pot Hood Inspe ction

Equipment Required: Clipboard, Hood Audit Forms and Pencil



### PPE Required: Hardhat, metatarsal guard safety boots, safety glasses, PR97 approved clothing, shroud, face shield, respirator, long cuff cotton gloves, and hearing protection.



### Definitions:

Page 3 of 3

Controlled Documents are maintained electronically. Printed versions of Documents are UNCONTROLLED . Prior to relying on a printed document, verify that it

is current Printed 11/1/2011



### ASSO CIATED DOCUMENTS:

Pot Hood Inspection Form

SPL on Pot Conditions

DOCUMENT CHANGE HISTORY:

REVISION DATE NATURE OF REVISIO N DOCUMENT REVIEW PARTICIPANTS

12/15/08 Annual Review Complete Dave Umbaugh

05/05/08 Date of Original Document Issuance Linda Cain, Dave Umbaugh

05/07/08 Added reference to Hood Audit Criteria SPL Ben Lengerich

9/15/08 Changed header to reflect Revisio n A and the correct date. Ben Lengerich