### Delivering sustainable solutions in a more competit ive world 

## Title V Air Permit Renewal Application Facility No. 211-0013

IIG Mineral Wool LLC Phenix City, AL

March 2008

www.erm.comIIG Mineral Wool LLC 908 John Bussey Drive Phenix City, Alabama 36869



# TITLE V AIR PERMIT RENEWAL APPLICATION FACILITY NO. 211-0013

March 2008

ERM Project No. 0078842

Environmental Resources Management 300 Chastain Center Blvd., Suite 375 Kennesaw, GA 30144 (770) 590-8383 PERMIT APPLICATIONERM 

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### TABLE OF CONTENTS

TABLE OF CONTENTS i

LIST OF APPENDICES iii

CERTIFICATIONS iv

1.0 INTRODUCTION 1-1

1.1 PROJECT DESCRIPTION 1-1

1.2 PERMIT SHIELD REQUEST 1-4

1.3 FACILITY DESCRIPTION 1-6

1.4 PERMIT CHANGES SINCE INITIAL TITLE V PERMIT IS SUANCE 1-10

2.0 REGULATORY REVIEW 2-1

2.1 PERMIT CONDITIONS LIST 2-1

2.2 STATE REGULATORY REVIEW 2-27

2.3 FEDERAL REGULATORY REVIEW 2-36

2.4 NON-APPLICABLE REGULATIONS 2-39

3.0 APPLICATION FORMS 3-1

4.0 PROGRAM COMPLIANCE 4-1

4.1 PERMIT REQUIRED PERIODIC MONITORING 4-1

4.2 COMPLIANCE ASSURANCE MONITORING 4-1

4.3 MINERAL WOOL NESHAP APPLICABILITY 4-2

4.3.1 Applicability 4-2

4.3.2 Standards 4-2

4.3.3 Compliance 4-3ERM 

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### 4.3.4 Monitoring Requirements 4-3

4.4 NOTIFICATION, RECORDKEEPING & REPORTING 4-3

4.5 COMPLIANCE CERTIFICATION 4-3ERM 

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### LIST OF APPENDICIES

A Emission Calculations for Significant Activities

B Emission Inventory Summary

C Emission Calculations for Insignificant Activitie sERM 

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### CERTIFICATIONS

Certification of Truth, Accuracy and Completeness

I certify under penalty of law that, based on infor mation and belief formed after reasonable inquiry, the statements and inform ation contained in this application are true, accurate and complete.

Certification of Compliance

I also certify that the source will continue to com ply with applicable requirements for which it is compliance, and that t he source will, in a timely manner, meet all applicable requirements tha t will become effective during the permit term and submit a detailed schedu le, if needed, for meeting the requirements.

Name of Official



### Jim Lovell
Title



### VP - Manufacturing Signature

DateERM 

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### 1.0 INTRODUCTION

IIG Mineral Wools LLC’s (IIG MinWool) Phenix City, AL facility is currently operating under a Major Source Operating Permit (also known as a Title V permit) issued by Alabama Department o f Environmental Management (ADEM). This facility is subject to Tit le V permit requirements (established by the 1990 amendments to the Clean Air Act) as it is a major source. In the Phenix City area, a major source is defined as a source that emits greater than 100 tons per ye ar (tpy) of criteria pollutants, or 10 tpy of a single hazardous air pol lutant (HAP) or 25 tpy of all HAPs combined. IIG MinWool is a major source b y these criteria.

IIG MinWool’s Title V permit expires on September 2 4, 2008 and must be renewed. In accordance with Title V and ADEM Rule 335-3-16-.04, IIG MinWool is submitting an application for renewal of the Title V operating permit for this facility. A Site Plan for this fac ility is included as Figure 1- 1.

1.1 PROJECT DESCRIPTION

This report contains a Title V Air Permit Applicati on and supplemental information for air emission sources at the IIG Min Wool facility. The Application is made in accordance with ADEM Adminis trative Code R. 335-3-16-.04 “Permit Application Requirements” for major sources of air pollutants.

The report section of this Application contains a p rocess description, an air emission summary, a regulatory review, complian ce plans, and compliance certifications. Supplemental informatio n, including all figures, tables, and ADEM forms, is included in the text and appendices to the report. A brief description of the contents wi thin each section and appendix are provided below.

Section 2 - Regulatory Review

This section provides a listing of the facility’s c urrent permit requirements, Alabama requirements, and Federal req uirements. The lists are separated according to the subsection titles as 2.1, 2.2, and 2.3, respectively. Section 2.4 contains the air regulat ions that were determined to be not applicable to the facility.ERM 

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### Section 3 - Application Forms

This section contains the permit application forms for the facility. One copy of each form is included. Those forms that ar e deemed not applicable are noted.

Appendix A - Emission Calculations for Significant Activities

This appendix contains the emission calculations fo r each significant activity.

Appendix B - Emission Inventory Summary

This appendix provides a spreadsheet of emission po ints, the emission source type, and the source significance.

Appendix C - Emission Calculations for Insignifican t Activities

This appendix contains the emission calculations fo r each emission unit that was deemed insignificant by emission rate (e.g ., < 5 tons/yr.).ERM 

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### 1.2 PERMIT SHIELD REQUEST

Permit Application Shield

This is a formal request for a permit application s hield. Section 503(d) of the Clean Air Act, as amended in 1990 ("CAAA"), and ADEM Rule 335-3- 16-.04 (6), stipulate that once a timely and comple te application for an operating permit has been filed, the applicant will be shielded from enforcement action for operating without a permit u ntil the permit has been issued or other action has been taken on the a pplication.

In submitting this application, IIG MinWool affirms its understanding that once the ADEM determines that a complete and timely application has been filed, the IIG MinWool’s Phenix City, AL facil ity will not be subject to any related enforcement actions for operating wi thout a permit during the period in which the permit application is under review.

Permit Shield

This is a formal request for a permit shield. Both the federal and the ADEM Title V permit regulations include provisions for major sources covered under the program to request and obtain a p ermit shield. Section 504(f) of the CAA defines the permit shield provisi on, whereby the permitting authority is empowered to provide that a n applicant's compliance with a federal operating permit constitu tes compliance with all applicable provisions of the Clean Air Act ("CA A") as long as:

(1) the applicable requirements of these provisions have been identified in the permit; or

(2) the permitting authority determines in the cour se of acting on the permit that other provisions of the act are not app licable. The permit must include a list or summary of these provisions.

40 C.F.R. 74.6(f) provides that operating permits m ay include a statement indicating that a source which is in compliance wit h permit conditions shall be considered to be in compliance with any ap plicable requirements, provided that these requirements are included and s pecifically identified in the permit, or that other specific requirements are identified as not applicable. The operating permit must explicitly s tate the existence of the permit shield.ERM 

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### Similarly, the ADEM permit shield provision found a t ADEM Rule 335-3- 16-.10, states as follows:

335-3-16-.10 Permit Shield.



### (1) Except as provided in this rule, the Department may expressly include in an Operating Permit a provision stating that com pliance with the conditions of the permit shall be deemed compliance with any applicable requirements as of the date of permit is suance, provided that:

(a) Such applicable requirements are included and a re specifically identified in the permit; or

(b) The Department, in acting on the permit applica tion or revision, determines in writing that other requirements speci fically identified are not applicable to the source, and th e permit includes the determination or a concise summary thereof.

(2) An Operating Permit that does not expressly sta te that a permit shield exists shall be presumed not to provide such a shie ld.

(3) Nothing in this rule or in any Operating Permit shall alter or affect the following:

(a) The provisions of Section 303 of the Act (emerg ency orders), including the authority of the Administrator under that section;

(b) The liability of an owner or operator of a sour ce for any violation of applicable requirements prior to or at the time of permit issuance;

(c) The applicable requirements of the acid rain pr ogram, consistent with Section 408(a) of the Act; or

(d) The ability of EPA to obtain information from a source pursuant to Section 114 of the Act.

IIG MinWool hereby requests that a permit shield be included in the Title V permit issued for their Phenix facility (facility number 211-0013). The shield should clearly identify as federally enforce able only those requirements identified in this application documen t as being federally enforceable requirements.

Section 2 includes the regulatory requirements and an assessment of whether the requirements are applicable to the 211- 0013 facility. InERM 

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### submitting this application, IIG MinWool requests t hat the Title V operating permit for the 211-0013 facility include an explicit statement indicating that compliance with the permit shall be deemed to represent compliance with all applicable requirements includi ng, but not limited to, those requirements specified in Section 2.

IIG MinWool hereby requests a permit shield for thr ee categories of regulatory requirements. First, IIG MinWool request s a permit shield for all federally enforceable applicable requirements, which IIG MinWool has identified in its Title V permit application and wh ich have been specifically incorporated as permit conditions into the Title V permit.

Second, IIG MinWool requests a permit shield for al l non-federallyenforceable requirements that IIG MinWool has ident ified in its Title V permit application and which have been incorporated into the permit either as general obligations or as facility-specif ic, ADEM-only requirements.

Lastly, IIG MinWool requests a permit shield from a ll regulatory requirements listed in the permit application that ultimately are not included in the Title V permit because the ADEM has determined that they do not apply to the 211-0013 facility.

1.3 FACILITY DESCRIPTION

IIG MinWool is a medium size manufacturing facility that produces a variety of mineral wool insulation products from ra w materials. The facility is located in Phenix City, Alabama in an i ndustrial area. Operations at the facility began in October 1990 an d are currently permitted under ADEM Facility Number 211-0013. The facility produces mineral (rock) wool insulation products as shown on Figure 1-2. A facility location map is provided in Figure 1-3. The first process, molten mineral, is where the raw materials are melted in cupola No. 1 by heat generated during the combustion of coke. The cupola is sized for approximately 8.8 tons per hour of batch, consisting primarily of bas alt, and approximately 1.25 tons per hour of coke. The emissions from Cup ola No. 1 are sent to an incinerator/baghouse combination before going to Stack No. 1.ERM 

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### The facility has a second incinerator/baghouse cont rol unit that IIG MinWool uses as a backup unit. Historically this u nit was used to control emission from cupola No. 2. Cupola No. 2 is no lon ger in use.

In the second process, the molten material is spun into fibers. The fibers are collected in the drum collection area after an optional binding agent has been sprayed on the fibers. The collected fibe rs can then be either baled and stored for later processing or routed to the mineral (rock) wool processing area. Emissions from the spinning/colle ction drum areas are routed to the filterhouse.

The third process, the mineral (rock) wool process actually consists of two production lines: pipe insulation line and board l ine. These lines are operated independently of each other and are operat ed dependent upon the need for a particular final product. The pipe insulation line can be fed by either stored feedstock or directly from the cup olas. Both lines could be operating at the same time in any given hour and are described in greater detail in the following paragraphs.

In the pipe insulation line, the feedstock is unrol led, sized, and wrapped on a pipe mandrel to the desired thickness. The ma ndrel provides the form/shape of the pipe insulation logs (final produ ct). After the feedstock is wrapped on the mandrel, heat is applied to set t he binding agent, which provides the rigidity of the final product. After the binder has set/cured, the log is initially cooled on the pipe machine. T he log is then removed from the pipe machine and sent to a storage area un til it is shipped. The current production of the pipe insulation line is a pproximately 1 tons per hour (tph). The emission from the pipe insulation line is routed to Filterhouse No. 2 and then to Stack No. 2.

The board line uses the feedstock directly from the fiber formation and collection process. After the desired thickness is obtained, the board insulation is passed through a curing oven where th e binder agent is set/cured to provide the rigidity required by the f inal product (flexible mats to rigid boards). The board insulation is the n cooled and sized before it is sent to storage. The process heater p ulls air from the top of the oven and supplies heated air for the curing of the binder to the bottom of the oven.

Emissions from the curing oven are controlled by an afterburner located in a recirculation loop that pulls fumes from the top of the oven and reintroduces the air back into the oven at the inle t vestibule. Exhaust from the oven is pulled from the discharge vestibule and vented to Filterhouse No. 3.ERM 

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### 1.4 PERMIT CHANGES SINCE INITIAL TITLE V PERMIT ISS SUANCE

There have been two permit amendments since initial Title V Permit Issuance on September 25, 2003:

March 2004 – Permit Reopened by ADEM to Add Mineral Wool MACT Requirements

March 25, 2005 – Permit Amended to Allow Slag as Ra w MaterialERM 

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### 2.0 REGULATORY REVIEW

Section 2.0 provides a listing of the facility’s pe rmit requirements and the Alabama and Federal Air Regulations. The lists are separated according to the subsection titles. Permit conditions and re gulations, both applicable and non applicable to IIG MinWool, are included.

2.1 PERMIT CONDITIONS LIST

All permit conditions contained in the current Titl e V permit are listed in this section.ERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations 1. Transfer This permit is not transferable, whether by operati on of law or otherwise, either from one location to another, from one piece of equipment to another, or from one person t o another, except as provided in Rule 335-3-16-.13(1)(a)5. Rule 335-3-16-.02(6)

2. Renewals An application for permit renewal shall be submitte d at least six (6) months, but not more than eighteen (18) mon ths, before the date of expiration of this permit. The source for which this permit is issued shall lo se its right to operate upon the expiration of this permit unles s a timely and complete renewal application has been submitted within the time constraints listed in the previous paragra ph. Rule 335-3-16-.12(2)

3. Severability Clause The provisions of this permit are declared to be se verable and if any section, paragraph, subparagraph, subdivisio n, clause, or phrase of this permit shall be adjudged to be in valid or unconstitutional by any court of competent jurisdic tion, the judgment shall not affect, impair, or invalidate th e remainder of this permit, but shall be confined in its operat ion to the section, paragraph, subparagraph, subdivision, clau se, or phrase of this permit that shall be directly involv ed in the controversy in which such judgment shall have been rendered. Rule 335-3-16-.05(e)

4. Compliance (a) The permittee shall comply with all conditions of ADEM Admin. Code 335-3. Noncompliance with this permit will constitute a violation of the Clean Air Act of 1990 and ADEM Admin. Code 335-3 and may result in an enforcement action; including but not limited to, permit termination, revocation and reissuance, or modification; or denial of a permit renewal applica tion by the permittee. Rule 335-3-16-.05(f)

(b) The permittee shall not use as a defense in an enforcement action that maintaining compliance with conditions of this permit would have required halti ng or reducing the permitted activity. Rule 335-3-16-.05(g)ERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations 5. Termination for Cause This permit may be modified, revoked, reopened, and reissued, or terminated for cause. The filing of a request by the permittee for a permit modification, revocation and reissuance, or termination, or of a notification of planned changes or anticipated noncompliance will not stay any permit condition. Rule 335-3-16-.05(h)

6. Property Rights The issuance of this permit does not convey any pro perty rights of any sort, or any exclusive privilege. Rule 335-3-16-.05(i)

7. Submission of Information The permittee must submit to the Department, within 30 days or for such other reasonable time as the Depar tment may set, any information that the Department may re quest in writing to determine whether cause exists for modif ying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. Upon receiv ing a specific request, the permittee shall also furnish to the Department copies of records required to be kept by this permit. Rule 335-3-16-.05(j)

8. Economic Incentives, Marketable Permits, and Emi ssions Trading No permit revision shall be required, under any app roved economic incentives, marketable permits, emissions trading and other similar programs or processes for changes that are provided for in this permit. Rule 335-3-16-.05(k)

9. Certification of Truth, Accuracy, and Completene ss : Any application form, report, test data, monitoring data, or compliance certification submitted pursuant to this permit shall contain certification by a responsible offici al of truth, accuracy, and completeness. This certification sha ll state that, based on information and belief formed after reasonable inquiry, the statements and information in the docu ment are true, accurate and complete. Rule 335-3-16-.07(a)

10. Inspection and Entry Upon presentation of credentials and other document s as may be required by law, the permittee shall allow a uthorized representatives of the Alabama Department of Environmental Management and EPA to conduct the following: Rule 335-3-16-.07(b)ERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations (a) Enter upon the permittee’s premises where a sou rce is located or emissions-related activity is conducted, or where records must be kept pursuant to the conditio ns of this permit; (b) Review and/or copy, at reasonable times, any re cords that must be kept pursuant to the conditions of thi s permit; (c) Inspect, at reasonable times, this facility’s e quipment (including monitoring equipment and air pollution control equipment), practices, or operations regula ted or required pursuant to this permit; (d) Sample or monitor, at reasonable times, substan ces or parameters for the purpose of assuring compliance with this permit or other applicable requirements. 11. Compliance Provisions (a) The permittee shall continue to comply with the applicable requirements with which the company has certified that it is already in compliance. Rule 335-3-16-.07(c)

(b) The permittee shall comply in a timely manner w ith applicable requirements that become effective durin g the term of this permit. 12. Compliance Certification A compliance certification shall be submitted annua lly within 60 days of the anniversary date of issuance of this permit. Rule 335-3-16-.07(e)

(a) The compliance certification shall include the following: (1) The identification of each term or condition of this permit that is the basis of the certification; (2) The compliance status; (3) The method(s) used for determining the compliance status of the source, currently and over the reporting period consistent with Rule 335-3-16-.05(c) (Monitoring and Recordkeeping Requirements); (4) Whether compliance has been continuous or intermittent; (5) Such other facts as the Department may require to determine the compliance status of the

source; (b) The compliance certification shall be submitted to:ERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations Alabama Department of Environmental Management

Air Division P.O. Box 301463 Montgomery, AL 36130-1463

and to:

Air and EPCRA Enforcement Branch

EPA Region IV 61 Forsyth Street, SW Atlanta, GA 30303

13. Reopening for Cause Under any of the following circumstances, this perm it will be reopened prior to the expiration of the permit: Rule 335-3-16-.13(5)

(a) Additional applicable requirements under the Cl ean Air Act of 1990 become applicable to the permittee with a remaining permit term of three (3) or more years. Such a reopening shall be completed not lat er than eighteen (18) months after promulgation of the applicable requirement. No such reopening is required if the effective date of the requirement i s later than the date on which this permit is due to expire

. (b) Additional requirements (including excess emiss ions requirements) become applicable to an affected sour ce under the acid rain program. Upon approval by the Administrator, excess emissions offset plans shall be deemed to be incorporated into this permit. (c) The Department or EPA determines that this perm it contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of this perm it. (d) The Administrator or the Department determines that this permit must be revised or revoked to assure compliance with the applicable requirements. 14. Additional Rules and Regulations This permit is issued on the basis of Rules and Reg ulations existing on the date of issuance. In the event add itional Rules and Regulations are adopted, it shall be the permit holder’s responsibility to comply with such rules. §22-28-16(d), Code of Alabama 1975, as amendedERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations 15. Equipment Maintenance or Breakdown (a) In the case of shutdown of air pollution contro l equipment (which operates pursuant to any permit issued by the Director) for necessary scheduled maintenance, the intent to shut down such equipment shall be reported to the Director at least twenty-f our (24) hours prior to the planned shutdown, unless su ch shutdown is accompanied by the shutdown of the source which such equipment is intended to control. Such prior notice shall include, but is not limited to the following: Rule 335-3-1-.07(1), (2)

(1) Identification of the specific facility to be t aken out of service as well as its location and permit number;

(2) The expected length of time that the air pollution control equipment will be out of service;

(3) The nature and quantity of emissions of air contaminants likely to occur during the shutdown period;

(4) Measures such as the use of off-shift labor and equipment that will be taken to minimize the length of the shutdown period;

(5) The reasons that it would be impossible or impractical to shut down the source operation during the maintenance period.ERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations (b) In the event that there is a breakdown of equip ment or upset of process in such a manner as to cause, or i s expected to cause, increased emissions of air contaminants which are above an applicable standard

, the person responsible for such equipment shall not ify the Director within 24 hours or the next working da y and provide a statement giving all pertinent facts, including the estimated duration of the breakdown. The Director shall be notified when the breakdown h as been corrected.

16. Operation of Capture and Control Devices All air pollution control devices and capture syste ms for which this permit is issued shall be maintained and operated at all times in a manner so as to minimize the emis sions of air contaminants. Procedures for ensuring that the abo ve equipment is properly operated and maintained so as to minimize the emission of air contaminants shall be established. §22-28-16(d), Code of Alabama 1975, as amended

17. Obnoxious Odors This permit is issued with the condition that, shou ld obnoxious odors arising from the plant operations b e verified by Air Division inspectors, measures to abate the o dorous emissions shall be taken upon a determination by th e Alabama Department of Environmental Management that these measures are technically and economically fea sible. Rule 335-3-1-.08

18. Fugitive Dust (a) Precautions shall be taken to prevent fugitive dust emanating from plant roads, grounds, stockpiles, screens, dryers, hoppers, ductwork, etc. Rule 335-3-4-.02

(b) Plant or haul roads and grounds will be maintai ned in the following manner so that dust will not become airborne. A minimum of one, or a combination, of t he following methods shall be utilized to minimize airborne dust from plant or haul roads and grounds: (1) By the application of water any time the surfac e of the road is sufficiently dry to allow the creation of dust emissions by the act of wind or vehicular traffic;ERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations

(2) By reducing the speed of vehicular traffic to a point below that at which dust emissions are created; (3) By paving; (4) By the application of binders to the road surfa ce at any time the road surface is found to allow the creation of dust emissions;

Should one, or a combination, of the above methods fail to adequately reduce airborne dust from plant or haul roads and grounds, alternative methods shall be employed, either exclusively or in combination with one or all of th e above control techniques, so that dust will not become ai rborne. Alternative methods shall be approved by the Depart ment prior to utilization.

19. Additions and Revisions Any modifications to this source shall comply with the modification procedures in Rules 335-3-16-.13 or 33 5-3-16-.14. Rule 335-3-16-.13 and .14

20. Recordkeeping Requirements (a) Records of required monitoring information of t he source shall include the following: Rule 335-3-16-.05(c)2.

(1) The date, place, and time of all sampling or measurements; (2) The date analyses were performed; (3) The company or entity that performed the analyses; (4) The analytical techniques or methods used; (5) The results of all analyses; and (6) The operating conditions that existed at the time of sampling or measurement. (b) Retention of records of all required monitoring data and support information of the source for a period of at least 5 years from the date of the monitoring sample, measurement, report, or application. Suppo rt information includes all calibration and maintenanc e records and all original strip-chart recordings for continuous monitoring instrumentation and copies of all reports required by the permit.ERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations 21. Reporting Requirements (a) Reports to the Department of any required monit oring shall be submitted at least every 6 months. All instances of deviations from permit requirements must be clearly identified in said reports. All re quired reports must be certified by a responsible official consistent with Rule 335-3-16-.04(9). Rule 335-3-16-.05(c)3.

(b) Deviations from permit requirements shall be re ported within 48 hours or 2 working day of such deviations

, including those attributable to upset conditions as defined in the permit. The report will include the probable cause of said deviations, and any correcti ve actions or preventive measures that were taken.
22. Emission Testing Requirements Each point of emission which requires testing will be provided with sampling ports, ladders, platforms, a nd other safety equipment to facilitate testing performed in accordance with procedures established by Part 60 o f Title 40 of the Code of Federal Regulations, as the same may be amended or revised. Rule 335-3-1-.05(3) and Rule 335-3-1-.04(1)

The Air Division must be notified in writing at lea st 10 days in advance of all emission tests to be conducted an d submitted as proof of compliance with the Departmen t’s air pollution control rules and regulations. To avoid problems concerning testing methods and procedures, the following shall be included with th e notification letter: (1) The date the test crew is expected to arrive, t he date and time anticipated of the start of the first run, how many and which sources are to be tested, and the names of the persons and/or testing company that will conduct the tests. Rule 335-3-1-.04

(2) A complete description of each sampling train t o be used, including type of media used in determining g as stream components, type of probe lining, type of fi lter media, and probe cleaning method and solvent to be used (if test procedures require probe cleaning). (3) A description of the process(es) to be tested i ncluding the feed rate, any operating parameters used to con trol or influence the operations, and the rated capacity

.ERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations (4) A sketch or sketches showing sampling point loc ations and their relative positions to the nearest upstrea m and downstream gas flow disturbances. A pretest meeting may be held at the request of the source owner or the Air Division. The necessity for such a meeting and the required attendees will be determined on a case-bycase basis. All test reports must be submitted to the Air Divis ion within 30 days of the actual completion of the test unless an extension of time is specifically approved by the A ir Division. Rule 335-3-1-.04

23. Payment of Emission Fees Annual emission fees shall be remitted each year ac cording to the fee schedule in ADEM Admin. Code R. 335-1-7- .04. Rule 335-1-7-.04

24. Other Reporting and Testing Requirements Submission of other reports regarding monitoring re cords, fuel analyses, operating rates, and equipment malfu nctions may be required as authorized in the Department's a ir pollution control rules and regulations. The Depar tment may require emission testing at any time. Rule 335-3-1-.04(1)

25. Title VI Requirements (Refrigerants ) Any facility having appliances or refrigeration equ ipment, including air conditioning equipment, which use Cla ss I or Class II ozone-depleting substances as listed in 40 CFR Part 82, Subpart A, Appendices A and B, shall service, r epair, and maintain such equipment according to the work pract ices, personnel certification requirements, and certified recycling and recovery equipment specified in 40 CFR Part 82, Subpart F. No person shall knowingly vent or otherwise release any Class I or Class II substance into the environment during the repair, servicing, maintenance, or disposal of any device except as provided in 40 CFR Part 82, Subpart F. The responsible official shall comply with all repo rting and recordkeeping requirements of 40 CFR 82.166. Repor ts shall be submitted to the US EPA and the Department as re quired. 335-3-16-.05(a)

26. Chemical Accidental Prevention ProvisionsERM 

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## General Permit Provisos
Federally Enforceable Provisos Regulations If a chemical listed in Table 1 of 40 CFR Part 68.1 30 is present in a process in quantities greater than the thresho ld quantity listed in Table 1, then:

(a) The owner or operator shall comply with the provisions in 40 CFR Part 68. (b) The owner or operator shall submit one of the following: (1) A compliance schedule for meeting the requirements of 40 CFR Part 68 by the date provided in 40 CFR Part 68 § 68.10(a) or, (2) A certification statement that the source is in compliance with all requirements of 40 CFR Part 68, including the registration and submission of the Risk Management Plan. 40 CFR Part 68

27. Display of Permit This permit shall be kept under file or on display at all times at the site where the facility for which the permit is issued is located and will be made readily available for insp ection by any or all persons who may request to see it. Rule 335-3-14-.01(1)(d)

28. Circumvention No person shall cause or permit the installation or use of any device or any means which, without resulting in re duction in the total amount of air contaminant emitted, con ceals or dilutes any emission of air contaminant which would otherwise violate the Division 3 rules and regulati ons. Rule 335-3-1-.10

29. Visible Emissions Unless otherwise specified in the Unit Specific pro visos of this permit, any source of particulate emissions sh all not discharge more than one 6-minute average opacity gr eater than 20% in any 60-minute period. At no time shall any source discharge a 6-minute average opacity of part iculate emissions greater than 40%. Opacity will be determ ined by 40 CFR Part 60, Appendix A, Method 9, unless otherw ise specified in the Unit Specific provisos of this per mit. Rule 335-3-4-.01(1)ERM 

### 2-12 IIG MinWool Title V App Renewal - 0078842 

## General Permit Provisos
Federally Enforceable Provisos Regulations 30. Fuel-Burning Equipment (a) Unless otherwise specified in the Unit Specific provisos of this permit, no fuel-burning equipment may discharge particulate emissions in excess of th e emissions specified in Part 335-3-4-.03. (b) Unless otherwise specified in the Unit Specific provisos of this permit, no fuel-burning equipment may discharge sulfur dioxide emissions in excess of the emissions specified in Part 335-3-5-.01. Rule 335-3-4-.03

Rule 335-3-5-.01

31. Process Industries – General Unless otherwise specified in the Unit Specific pro visos of this permit, no process may discharge particulate e missions in excess of the emissions specified in Part 335-3- 4-.04. Rule 335-3-4-.04

32. Averaging Time for Emission Limits Unless otherwise specified in the permit, the avera ging time for the emission limits listed in this permit shall be the nominal time required by the specific test method. Rule 335-3-1-.05ERM 

### 2-13 IIG MinWool Title V App Renewal - 0078842 

## Summary Page for #1 Cupola

Permitted Operating Schedule: 24 Hrs/day x 7 Days/week x 52 Weeks/yr = 8760 Hrs/y r



### Emission limitations:

Emission Point # Description Pollutant Emission limit Regulation Stack #1 Cupola & Filterhouse #1 PM 117 lb/hr BACT Stack #1 Cupola & Filterhouse #1 CO 17.0 lb/hr Anti -PSD Stack #1 Cupola & Filterhouse #1 NO x 15.0 lb/hr BACT Stack #1 Cupola & Filterhouse #1 H2S 1.0 lb/hr BACT Stack #2 Filterhouses #2 & #3 PM 117 lb/hr BACTERM 

### 2-14 IIG MinWool Title V App Renewal - 0078842 

## Provisos for Mineral Wool Cupola #1

Federally Enforceable Provisos 

### Regulations

Applicability



### 1. This mineral wool cupola is subject to the PSD regu lations. Rule 335-3-14-.04

2. This mineral wool production unit is subject to the MACT for Mineral Wool Production, Subpart DDD in 40 CFR Part 63. Rule 335-3-11-.06(55) 40 CFR Part 63, Subpart
DDD

3. This mineral wool production unit is subject to the General Provisions in 40 CFR Part 63, Subpart A, as listed in Table 1 in Subpart DDD in 40 CFR Part 63. Rule 335-3-11-.06(55) 40 CFR Part 63, Subpart
DDD

Emission Standards



### 1. The cupola shall be vented to a baghouse and an inc inerator in series. Rule 335-3-14-.04(9)

2. The baghouse and incinerator shall not be bypassed during startup or for more than 4 hours during shutdown pe riods. Rule 335-3-14-.04(9)

3. The temperature in the firebox of the thermal oxidi zer on the cupola shall not be less than 1320°F while the cupo la is operating. Rule 335-3-14-.04(9)

4. The temperature in the firebox of the afterburner o n the curing oven shall not be less than 1200°F while the curing oven is operating. Rule 335-3-14-.04(9)

5. Sulfur dioxide emissions from the #1 cupola shall n ot exceed 88.5 pounds per hour. Rule 335-3-14-.04(9)

6. Carbon monoxide emissions from the #1 cupola shall not exceed 17.0 pounds per hour. Rule 335-3-14-.04(9)

7. Nitrogen oxides emissions from the #1 cupola shall not exceed 15.0 pounds per hour. Rule 335-3-14-.04(9)

8. Hydrogen sulfide emissions from the #1 cupola shall not exceed 1.0 pounds per hour. Rule 335-3-14-.04(9)

9. The combined particulate emissions from both stacks shall not exceed 117.0 pounds per hour. Rule 335-3-14-.04(9)

10. Only coke derived from coal shall be used as fuel. Such coke shall not contain sulfur which exceeds 0.7% by weig ht. Rule 335-3-14-.04(9)

11. (none)ERM 

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### Federally Enforceable Provisos 

### Regulations

MACT Provisions


### 12. Particulate matter (PM) from the existing cupol a shall not exceed 0.05 kilograms (kg) of PM per megagram (MG) (0.10 p ound [lb] of PM per ton) of melt. Rule 335-3-11-.06(55) 40 CFR Part 63.1178(a)(1) 13. The following operating limits for each cupola must be met: (a) Begin within one hour after the alarm on a bag leak detection system sounds, and complete in a timely manner, cor rective actions as specified in your operations, maintenanc e, and monitoring plan required by Sec. 63.1187 of this su bpart. (b When the alarm on a bag leak detection system so unds for more than five percent of the total operating time in a sixmonth reporting period, develop and implement a wri tten quality improvement plan (QIP) consistent with the compliance assurance monitoring requirements of Sec

. 64.8(b)-(d) of 40 CFR part 64. Rule 335-3-11-.06(55) 40 CFR Part 63.1178(b)

14. Formaldehyde emissions from the curing oven be limited to either of the following: a. 0.03 kg of formaldehyde per MG (0.06 lb of forma ldehyde per ton) of melt or less. b. A reduction of uncontrolled formaldehyde emissio ns by at least 80 percent. Rule 335-3-11-.06(55) 40 CFR Part 63.1179(a)

15. The curing oven shall be operated so that the f ollowing criteria
are met: a. Maintain the free-formaldehyde content of each r esin lot and the formaldehyde content of each binder formulation at or below the specification ranges of the resin and bin der used during the performance test. b. Maintain the operating temperature of each incin erator so that the average operating temperature for each thr ee-hour block period never falls below the average temperat ure established during the performance test. Rule 335-3-11-.06(55) 40 CFR Part 63.1179(b)

16. These standards must be met at all times except during periods of startup, shutdown, or malfunction. Rule 335-3-11-.06(55) 40 CFR Part 63.1180(d) Compliance and Performance Test Methods and Procedu res

1. If testing is required, the NO x 

### emissions shall be determined by Methods 7, 7a, 7b or 7e in 40 CFR Part 60, Appendix A. 

### Rule 335-3-1-.05

2. The CO emissions shall as determined by Methods 10 or 10b in 40 CFR Part 60, Appendix A. 

### Rule 335-3-1-.05

3. Particulate emissions shall be determined by Method 5e in 40 CFR Part 60, Appendix A. 

### Rule 335-3-1-.05ERM 

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### Federally Enforceable Provisos 

### Regulations

4. If testing is required, the hydrogen sulfide emissi ons shall be determined by Method 11 in 40 CFR Part 60, Appendix A. 

### Rule 335-3-1-.05

5. Sulfur dioxide emissions shall be determined by Met hods 6 or 6c in 40 CFR, Part Appendix A 

### Rule 335-3-1-.05

MACT Provisions

6. The performance tests conducted to demonstrate comp liance with the emissions limits in 63. 1178 shall conform to the test methods and procedures in §63.1189. 

### Rule 335-3-11-.06(55) 40 CFR Part 63.1188- 63.1189

7. To comply with the PM standards for the cupola, the following must be met:


### (a) Install, adjust, maintain, and continuously ope rate a bag leak detection system for each fabric filter. (b) Do a performance test as specified in Sec. 63.1 188 of this subpart and show compliance with the PM emission li mits while the bag leak detection system is installed, o perational, and properly adjusted. (c) Begin corrective actions specified in your oper ations, maintenance, and monitoring plan required by Sec. 6 3.1187 of this subpart within one hour after the alarm on a b ag leak detection system sounds. Complete the corrective ac tions in a timely manner. (d) Develop and implement a written QIP consistent with compliance assurance monitoring requirements of 40 CFR 64.8(b) through (d) when the alarm on a bag leak de tection system sounds for more than five percent of the tot al operating time in a six-month reporting period. Rule 335-3-11-.06(55) 40 CFR Part 63.1181

8. To comply with the formaldehyde standards, the foll owing must met:


### (a) Install, calibrate, maintain, and operate a dev ice that continuously measures the operating temperature in the firebox of each thermal incinerator. (b) Do a performance test as specified in Sec. 63.1 188 of this subpart while manufacturing the product that requir es a binder formulation made with the resin containing t he highest free- formaldehyde content specification ra nge. Show compliance with the formaldehyde emission limits wh ile the device for measuring incinerator operating temperat ure is installed, operational, and properly calibrated. Es tablish the average operating temperature as specified in Sec. 63.1185(a) of this subpart. Rule 335-3-11-.06(55) 40 CFR Part 63.1183ERM 

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### Federally Enforceable Provisos 

### Regulations

(c) During the performance test that uses the binde r formulationmade with the resin containing the highest freeformaldehyde content specification range, record th e freeformaldehyde content specification range of the res in used, and the formulation of the binder used, including t he formaldehyde content and binder specification. (d) Following the performance test, monitor and rec ord the freeformaldehyde content of each resin lot and the form ulation of each batch of binder used, including the formaldehy de
content. (e) Maintain the free-formaldehyde content of each resin lot and the formaldehyde content of each binder formulation at or below the specification ranges established during t he performance test. (f) Following the performance test, measure and rec ord the average operating temperature of the incinerator as specified in Sec. 63.1185(b) of this subpart. (g) Maintain the operating temperature of the incin erator so that the average operating temperature for each three-ho ur block period never falls below the average temperature es tablished during the performance test. (h) Operate and maintain the incinerator as specifi ed in your operations, maintenance, and monitoring plan requir ed by Sec. 63.1187 of this subpart. (i) With prior approval from the Administrator, you may do short- term experimental production runs using resi n where the free- formaldehyde content, or binder formulati ons where the formaldehyde content, is higher than the specif ication ranges of the resin and binder used during previous performance tests, or using experimental pollution prevention process modifications without first doin g additional performance tests. Notification of inten t to perform a short-term experimental production run mu st include the following information:ERM 

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### Federally Enforceable Provisos 

### Regulations

(1) The purpose of the experimental run. (2) The affected production process. (3) How the resin free-formaldehyde content or bind er formulation will deviate from previously approved levels or what the experimental pollution preventio n process modifications are. (4) The duration of the experimental run. (5) The date and time of the experimental run. (6) A description of any emissions testing to be do ne during the experimental run.
9. Compliance with the MACT limits shall use the follo wing equations:


### (a) Using the results of the performance tests, you must use the following equation to determine compliance with the PM emission limit: E = [C x O x K1]/P where: E = Emission rate of PM, kg/Mg (lb/ton) of melt. C = Concentration of PM, g/dscm (gr/dscf). Q = Volumetric flow rate of exhaust gases, dscm/hr (dscf/hr). K1 =Conversion factor, 1 kg/1,000 g (1 lb/7,000 gr ). P = Average melt rate, Mg/hr (ton/hr). (b) Using the results of the performance tests, you must use the following equation to determine compliance with the CO and formaldehyde numerical emission limits: E = [C x MW x O x K1 x K2]/[K3 x P x 106] where: E = Emission rate of measured pollutant, kg/Mg (lb/ton) of melt. C = Measured volume fraction of pollutant, ppm. MW =Molecular weight of measured pollutant, g/g-mo le: CO =.01, Formaldehyde = 30.03. Q = Volumetric flow rate of exhaust gases, dscm/hr (dscf/hr). K1 = Conversion factor, 1 kg/1,000 g (1 lb/453.6 g)

. K2 =onversion factor, 1,000 L/m<SUP>3</SUP> (28.3 L/ ft3). K3 =onversion factor, 24.45 L/g-mole. P = Average melt rate, Mg/hr (ton/hr). (c) Using the results of the performance tests, you must use the following equation to determine compliance with the CO and Rule 335-3-11-.06(55) 40 CFR Part 63.11790ERM 

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### Federally Enforceable Provisos 

### Regulations

formaldehyde percent reduction performance standard s: %R =[(L – Lo)/Li] x 100 where: %R = Percent reduction, or collection efficiency o f the control device. Li = Inlet loading of pollutant, kg/Mg (lb/ton). Lo = Outlet loading of pollutant, kg/Mg (lb/ton).

Emission Monitoring



### 1. A monitoring device that continuously measures and records the firebox temperature of the afterburner on the curin g oven shall be installed, calibrated, maintained, and operated. Rule 335-3-14-.04(9)

2. A monitoring device that continuously measures and records the firebox temperature of the incinerator on the cupol a shall be installed, calibrated, maintained, and operated. Rule 335-3-1-.04

4. Instruments which measure the pressure drop acro ss the filterhouses shall be maintained and operated. Rule 335-3-1-.04

5. During the annual compliance tests, minimum pres sure drops shall be determined for filterhouses. Rule 335-3-1-.04

6. Each day, the pressure drop across each filterho use shall be recorded, except when the source of pollution to th e filterhouse is not being operated. Rule 335-3-1-.04

7. Emissions tests are to be conducted for the foll owing pollutants at intervals not to exceed one year following the d ate of initial compliance testing. All test reports must be submit ted to the Department within 15 days of completion of testing. Particulate  Carbon Monoxide 

Sulfur Dioxide  Rule 335-3-1-.04

MACT Provisions 8. A bag leak detection system must meet the follow ing requirements: (a) The bag leak detection system must be certified by the manufacturer to be capable of detecting PM emission s at concentrations of 10 milligrams per actual cubic me ter (0.0044 grains per actual cubic foot) or less. (b) The sensor on the bag leak detection system mus t provide output of relative PM emissions. (c) The bag leak detection system must have an alar m that will sound automatically when it detects an increase in relative PM emissions greater than a preset level. (d) The alarm must be located in an area where appr opriate Rule 335-3-11-.06(55) 40 CFR Part 63.1184ERM 

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### Federally Enforceable Provisos 

### Regulations

plant personnel will be able to hear it. (e) For a positive-pressure fabric filter, each com partment or cell must have a bag leak detector. For a negative-press ure or induced-air fabric filter, the bag leak detector mu st be installed downstream of the fabric filter. If multi ple bag leak detectors are required (for either type of fabric f ilter), detectors may share the system instrumentation and alarm. (f) Each triboelectric bag leak detection system mu st be installed, operated, adjusted, and maintained so that it follo ws EPA's ``Fabric Filter Bag Leak Detection Guidance'' (EPA- 454/R-98- 015, September 1997). Other bag leak detection syst ems must be installed, operated, adjusted, and maintained so that they follow the manufacturer's written specifications an d recommendations. (g) At a minimum, initial adjustment of the system must consist of establishing the baseline output in both of the following
ways: (1) Adjust the range and the averaging period of th e device. (2) Establish the alarm set points and the alarm de lay time. (h) After initial adjustment, the range, averaging period, alarm set points, or alarm delay time may not be adjusted except as specified in the operations, maintenance, and monit oring plan required by Sec. 63.1187 of this subpart. In n o event may the range be increased by more than 100 percent or decreased by more than 50 percent over a 365 day period unles s a responsible official as defined in Sec. 63.2 of the general provisions in subpart A of this part certifies in w riting to the Administrator that the fabric filter has been inspe cted and found to be in good operating condition.ERM 

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### Federally Enforceable Provisos 

### Regulations

9. The following procedures must be done to establi sh the average operating temperature of the curing oven incinerato r: (a) During the performance test, you must establish the average operating temperature of an incinerator as follows: (1) Continuously measure the operating temperature of the incinerator. (2) Determine and record the average temperatures i n consecutive 15-minute blocks. (3) Determine and record the arithmetic average of the recorded average temperatures measured in consecuti ve 15-minute blocks for each of the one-hour performan ce test runs. (4) Determine and record the arithmetic average of the three one- hour average temperatures during the performan ce test runs. The average of the three one-hour perfor mance test runs establishes the temperature level to use to monitor compliance. (b) To comply with the requirements for maintaining the operating temperature of an incinerator after the performance test, you must measure and record the a verage operating temperature of the incinerator as require d by Secs. 63.1182 and 63.1183 of this subpart. This average o perating temperature of the incinerator is based on the arit hmetic average of the one-hour average temperatures for ea ch consecutive three-hour period and is determined in the same manner described in paragraphs (a)(1) through (a)(4 ) of this section. Rule 335-3-11-.06(55) 40 CFR Part 63.1185

11. Control device and process operating parameter levels established during performance tests and used to mo nitor compliance may be changed if the following procedur es are met: (a) You must notify the Administrator of your desir e to expand the range of a control device or process operating parameter level. (b) Upon approval from the Administrator, you must conduct additional performance tests at the proposed new co ntrol device or process operating parameter levels. Befor e operating at these levels, the performance test res ults must verify that, at the new levels, you comply with the emission limits in Secs. 63.1178 and 63.1179 of this subpart

. Rule 335-3-11-.06(55) 40 CFR Part 63.1186

12. The operations, maintenance, and monitoring pla n must include the following: (a) Process and control device parameters you will monitor to determine compliance, along with established operat ing Rule 335-3-11-.06(55) 40 CFR Part 63.1187ERM 

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### Federally Enforceable Provisos 

### Regulations

levels or ranges for each process or control device

. (b) A monitoring schedule. (c) Procedures for properly operating and maintaini ng control devices used to meet the standards in Secs. 63.1178 and 63.1179 of this subpart. These procedures must incl ude an inspection of each incinerator at least once per ye ar. At a minimum, you must do the following as part of an incinerator inspection: (1) Inspect all burners, pilot assemblies, and pilo t sensing devices for proper operation. Clean pilot sensor if
necessary. (2) Ensure proper adjustment of combustion air, and adjust if
necessary. (3) Inspect, when possible, all internal structures (such as baffles) to ensure structural integrity per the des ign specifications. (4) Inspect dampers, fans, and blowers for proper o peration. (5) Inspect motors for proper operation. (6) Inspect, when possible, combustion chamber refr actory lining. Clean, and repair or replace lining if nece ssary. (7) Inspect incinerator shell for proper sealing, c orrosion, and/ or hot spots. (8) For the burn cycle that follows the inspection, document that the incinerator is operating properly and make any necessary adjustments. (9) Generally observe whether the equipment is main tained in good operating condition. (10 )Complete all necessary repairs as soon as prac ticable. (d) Procedures for keeping records to document comp liance. (e) Corrective actions you will take if process or control device parameters vary from the levels established during performance testing. For bag leak detection system alarms, example corrective actions that may be included in the operations, maintenance, and monitoring plan includ e: (1) Inspecting the fabric filter for air leaks, tor n or broken bags or filter media, or any other condition that m ay cause an increase in emissions. (2) Sealing off defective bags or filter media. (3) Replacing defective bags or filter media, or ot herwise repairing the control device. (4) Sealing off a defective fabric filter compartme nt. (5) Cleaning the bag leak detection system probe, o r otherwise repairing the bag leak detection system.ERM 

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### Federally Enforceable Provisos 

### Regulations

(6) Shutting down the process producing the particu late emissions.

Recordkeeping and Reporting Requirements



### 1. This source shall comply with the notification, rec ordkeeping and reporting requirements in §63.1191 through §63. 1193. Rule 335-3-11-.06(55)

2. Records shall be maintained of the sulfur content o f the basalt used in the cupola. Rule 335-3-1-.04

3. A report shall be submitted semi-annually which con tains the following: Rule 335-3-16-.05(c)

a. The periods when firebox temperate in the incine rator on the cupola was below 1320°F and the corrective action t aken. b. The periods when the temperature of the afterbur ner on the curing oven was below 1200 °F and the corrective ac tion take. c. The periods when the pressure drops across the f ilterhouses were below the minimum pressure determined during t he

4. All record shall be maintained for a minimum of 5 years. Rule 335-3-16-.05(c)2.(ii)

MACT Provisions


### 5. The following notifications are required:
(a) Notification of intention to construct a new ma jor source or reconstruct a major source where the initial startu p of the new or reconstructed source occurs after the effect ive date of the standard and an application for approval of con struction or reconstruction under Sec. 63.5(d) of the general provisions in subpart A of this part is required.

(b) Notification of special compliance obligations for a new source that is subject to special compliance requir ements in Sec. 63.6(b)(3) and (4) of the general provisions i n subpart A of this part.

(c) Notification of a performance test at least 60 calendar days before the performance test is scheduled to begin.

(e) Notification of compliance status. Rule 335-3-11-.06(55) 40 CFR Part 63.1191ERM 

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### Federally Enforceable Provisos 

### Regulations

6. The following recordkeeping provisions must be m et: (a) Maintain files of all information required by S ec. 63.10(b) of the general provisions in subpart A of this part, i ncluding all notifications and reports.

(b) Maintain records of the following information a lso:

(1) Cupola production (melt) rate (Mg/hr (tons/hr) of melt). (2) All bag leak detection system alarms. Include t he date and time of the alarm, when corrective actions were ini tiated, the cause of the alarm, an explanation of the corre ctive actions taken, and when the cause of the alarm was corrected. (3) The free-formaldehyde content of each resin lot and the binder formulation, including formaldehyde content, of each binder batch used in the manufacture of bonded products. (4) Incinerator operating temperature and results o f incinerator inspections. For all periods when the a verage temperature in any three- hour block period fell be low the average temperature established during the performa nce test, and all periods when the inspection identifie d incinerator components in need of repair or mainten ance, include the date and time of the problem, when corr ective actions were initiated, the cause of the problem, a n explanation of the corrective actions taken, and wh en the cause of the problem was corrected. (c) Retain each record for at least five years foll owing the date of each occurrence, measurement, corrective action, maintenance, record, or report. The most recent two years of records must be retained at the facility. The remai ning three years of records may be retained off site. (d) Retain records on microfilm, on a computer, on computer disks, on magnetic tape disks, or on microfiche. (e) Report the required information on paper or on a labeled computer disk using commonly available and compatib le computer software. Rule 335-3-11-.06(55) 40 CFR Part 63.1192

7. The following reports must be submitted: (a) A performance test report, as required by Sec. 63.10(d)(2) of the general provisions in subpart A of this part, t hat documents the process and control equipment operati ng parameters during the test period, the test methods and Rule 335-3-11-.06(55) 40 CFR Part 63.1193ERM 

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### Federally Enforceable Provisos 

### Regulations

procedures, the analytical procedures, all calculat ions, and the results of the performance tests.

(b) A startup, shutdown, and malfunction plan, as d escribed in Sec. 63.6(e)(3) of the general provisions in subpar t A of this part, that contains specific procedures for operati ng and maintaining the source during periods of startup, s hutdown, and malfunction and a program of corrective action for malfunctioning process and control systems used to comply with the emission standards. In addition to the inf ormation required by Sec. 63.6(e)(3), your plan must include the following: (1) Procedures to determine and record what caused the malfunction and when it began and ended.

(2) Corrective actions you will take if a process o r control device malfunctions, including procedures for recor ding the actions taken to correct the malfunction or min imize emissions.

(3) An inspection and maintenance schedule for each process and control device that is consistent with the manufacturer's instructions and recommendations for routine and long-term maintenance.

(c) A report of each event as required by Sec. 63.1 0(b) of the general provisions in subpart A of this part, inclu ding a report if an action taken during a startup, shutdow n, or malfunction is inconsistent with the procedures in the plan as described in Sec. 63.6(e)(3) of the general provisi ons in subpart A of this part.

(d) An operations, maintenance, and monitoring plan as specified in Sec. 63.1187 of this subpart.

(e) A semiannual report as required by Sec. 63.10(e )(3) of the general provisions in subpart A of this part if mea sured emissions exceed the applicable standard or a monit ored parameter varies from the level established during performance testing. The report must contain the in formation specified in Sec. 63.10(c) of the general provision s, as well as the relevant records required by Sec. 63.1192(b) of this subpart.ERM 

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### Federally Enforceable Provisos 

### Regulations

(f) A semiannual report stating that no excess emis sions or deviations of monitored parameters occurred during the reporting period as required by Sec. 63.10(e)(3)(v) of the general provisions in subpart A of this part if no deviations have occurred.ERM 

### 2-27 IIG MinWool Title V App Renewal - 0078842



### 2.2 STATE REGULATORY REVIEW

A detailed regulatory review of all applicable Alab ama regulations for the facility was performed. This review is based upon the knowledge of the site, processes, raw materials, and the fact that R ussell is a Class I county according to ADEM Admin. Code R. 335-3 Appendix A.

This section provides a table that lists the ADEM a ir regulations applicable to this facility.ERM 

### 2-28 IIG MinWool Title V App Renewal - 0078842 Applicable Alabama Regulations IIG MinWool LLCCitation Requirements/Standards Applicability Emission

Unit ID Comment/Rationale

335-1-7 Permit fees. Y All Applicable to all major sources as defined by 335- 1-7-.02 with exemptions
335-1-7-.01 Applicable to any person who operates a stationary source,

except as provided in 335-7-.03. Y All Applicable to all major sources as defined by 335- 1-7-.02 335-1-7-.02 Definitions (a-h). Y All Applicable to all major sources as defined by 335- 1-7-.02 335-1-7-.04 Fee schedule applies to major sources a nd requires

payment of fees by 1 May for the preceding year for actual emissions (except CO) at $25/ton plus CPI adjustmen t. Fee cap at 4000 ton/year per pollutant. Y All Applicable to all major sources as defined by 335- 1-7-.02

335-1-7-.04(3) Beginning 1995 & each subsequent yea r thereafter, fees

due May 1 for every major source ($25 + diff. in CP I 1989) for each regulated pollutant, except CO, during tha t previous year. Y All Applicable to all major sources as defined by 335- 1-7-.02

335-1-7-.04(5) Emissions of a regulated air polluta nt shall not be counted

more than once in determining fees. Y All Applicable to all major sources as defined by 335- 1-7-.02 335-1-7-.04(6) Facilities having paid fees prior to 1995, shall be given credit

on the amount owed in the following 5 years (see ru le). Y All Fees were paid prior to 1995. 335-1-7-.04(7) If at the end of any fiscal year, op erating fees ($) carried

over in the budget > than Air Div budget for that y ear, the operating fees shall be reduced the following year. Y All Applicable to all major sources as defined by 335- 1-7-.02 335-1-7-.05 Fees due 5/1 each yr beginning 1992; Fa il to pay result in

permit revocation; Fail to pay w/in 30 days of 5/1 result in 3%/month penalty; Fees non-refundable; Fees paid to ADEM; ADEM w/in 60 days will accept $; Fees support Air program Y All Applicable to all major sources as defined by 335- 1-7-.02

335-3-1 General provisions. Y All Applicable to all sources 335-3-1-.01 Purpose to protect and enhance public w elfare. Y All Applicable to all sources 335-3-1-.02 Definitions (a-gggg). Y All Applicable to all sources 335-3-1-.04 Monitoring, record keeping, and reporti ng. Y All Applicable to all sources 335-3-1-.04(1) Director may require sources to keep records, maintain

monitoring equip., sample emissions & provide repor ts as required. Y All Applicable to all sources

335-3-1-.04(2) Emissions of PM, SO2, and NOx, VEs, and sulfur content of

fuels burned except nat. gas, shall be expressed summarized/recorded and submitted as required (see rule). Y All Applicable to all sources

335-3-1-.05 Sampling testing methods. Y All Applicable to all sources 335-3-1-.05(1) All required sampling & testing asso ciated calculations shall

be performed using approved methods. Y All Applicable to all sources

335-3-1-.05(2) The Director shall approve test meth ods and procedures in

40 CFR 60. Y All Applicable to all sources

335-3-1-.05(3) The Div. may conduct test & take sam ples of materials

which may affect air emissions and provide a receip t for any samples taken. Source must provide necessary facili ties for measurement. Y All Applicable to all sources

335-3-1-.05(4) If requested, the owner or operator shall receive a report

setting forth all facts found relating to complianc e status. Y All Applicable to all sources

335-3-1-.06 New source comply w/ 335-3-3 et seq wit hin 60 days of max

production but not <120 day after initial start. Ex isting source not in compliance w/ 335-3-3 attain compliance w/in 6 months or submit schedule (not>3yrs.). Doesn't exem pt from 335-3-1 &2 Y All Applicable to all sources

335-3-1-.07 Maintenance and malfunctioning of equip ment; reporting. Y All Applicable to all sources 335-3-1-.07(1) In case of shut down of control equi pment for maintenance

(which operates pursuant to any permit) proper noti fication shall be given at least 24 hr prior to shut down. ( see rule for content of notification). Y All Applicable to all sourcesERM 

### 2-29 IIG MinWool Title V App Renewal - 0078842

335-3-1-.07(2) Should an emission source, control e quip. or other equip fail

and cause violations of regs, ADEM to be notified w /in 24 hr of failure. ADEM is to be notified when problem is corrected. Y All Applicable to all sources

335-3-1-.08 Prohibition of air pollution: No person shall permit or cause

air pollution (defined 335-3-1-.02(e)) by the disch arge of any air contaminant for which no air quality standards have been set under 335-3-1-.03(1). Y All Applicable to all sources

335-3-1-.09 Variances. Y All Applicable to all sources 335-3-1-.9(1) Persons subject to any rule, reg, req uirement or order may

petition the commission for a variance from the app lication thereof as prescribed by the Act. (see rule for pet ition requirements). Y All Applicable to all sources

335-3-1-.9(2) The Director shall not accept any pet ition which does not

meet the requirements in 335-3-1-.09(1). Additional info may be required. Y All Applicable to all sources

335-3-1-.9(3) A person may file a written objection to the grant of a

variance w/in 21 days from initial advertised notic e & thus ensure a public hearing. (see rule for objection requirements). Y All Applicable to all sources

335-3-1-.10 Circumvention: No person may conceal or dilute any

emission of air contaminant which would otherwise v iolate these rules and regulations unless the result is re duction in total amount of air contaminant emitted. Y All Applicable to all sources

335-3-1- .11,.12,.13 Severability, Bubble Provisions, and Credible Evide nce are

applicable to this facility Y All Applicable to all sources

335-3-2-.01 Air pollution emergency. Y All Applicable to all sources 335-3-2-.02 Air pollution episodes: ADEM will decla re when air pollution

conditions exist with the potential to threaten the public wellbeing. ADEM may require an owner to plan for reduci ng emissions when notified of an air pollution episode . (see rule). Y All Applicable to all sources

335-3-2-.03 Special episode criteria: The Director may declare episodic

conditions when the concentration of a single conta minant or that of a specific locality within the state sho w elevated concentrations. Y All Applicable to all sources

335-3-2-.04 Emission reduction plans: Upon declarin g an Episode

Watch, Alert or Warning, the Director shall order r esponsible persons contributing to the episode to take the gen eral measures in the Emergency Episode Plan for the stat e of AL. Y All Applicable to all sources

335-3-2-.05 Two containment episode: The Director s hall declare the

appropriate Alert, Warning or Emergency status when concentrations of two contaminants simultaneously reach/exceed their respective Episode criteria. Y All Applicable to all sources

335-3-2-.06 General episode: The Director shall dec lare a general Alert,

Warning or Emergency status when concentrations of 3 or more contaminants simultaneously reach their Episod ic criteria. Y All Applicable to all sources

335-3-2-.07 Local episode: The Director shall speci fy the area of a Local

Alert, Warning, or Emergency status. Responsible pe rsons shall take corrective measures. Y All Applicable to all sources

335-3-2-.08 Other sources may be required to prepar e standby plans for

reducing emissions during alerts. Y All Applicable to all sources

335-3-2-.09 The provisions of this chapter shall no t affect authority of the

Governor, Chairman or Director relating to Emergenc y Procedures in section 11 of the Act. Y All Applicable to all sources

335-3-3 Control of open burning and incineration. Y 009, 010, 013 Have incinerators onsite

335-3-3-.02 Particulate emissions from incinerator. Y 009, 010, 013 Have incinerators onsite

335-3-4 Control of particulate emissions. Y All Ap plicable to all sources 335-3-4-.01 Visible emissions from stationary sourc es <20 % opacity

except one 6 min period of 40 % per 60-minute perio d. Director under 335-3-14 may provide relief for shor t period &/or upon meeting PM limit compliance by method 9. Y 002, 003, 004, 005, 008, 009, 010, 011, 013, 015, 017, 019, 022 Applicable to all point

sources

335-3-4-.02 Fugitive dust and fugitive emissions sh all be controlled using

reasonable methods to prevent matter from becoming Y All Applicable to all sourcesERM 

### 2-30 IIG MinWool Title V App Renewal - 0078842 airborne. (see rule).

335-3-4-.04 Process industries - general. Y 002, 003, 004, 005, 013, 015, 017, 019 Applicable to all processes

335-3-4-.04(1) Class 1 Counties: Industrial process based on process

weight PM = 3.59 0.62 (P<30tph)
PM = 17.31 0.16 (P<30tph). Y 002, 003, 004, 005, 013, 015, 017, 019 Applicable to processes

located in Class 1 county

335-3-4-.04(3) If more than one interpretation of 3 35-3-4-.04 is possible

based on the nature of the process operation or the equipment design, use the interpretation resulting in the minimum allowable PM emission. Y 002, 003, 004, 005, 013, 015, 017, 019 Subject to 335-3-4-.04

335-3-4-.04(4) The total process weight rate from a ll similar process units

onsite should be used to determine the maximum allo wable PM emissions through a stack Y 002, 003, 004, 005, 013, 015, 017, 019 Operates a process

335-3-5 Control of sulfur compound emissions. Y 002 , 003, 009, 011, 013 Has sulfur compound

emissions.

335-3-5-.05 Sulfur compound emissions from faciliti es not covered in

335-3-5-.01 through 0.04. Requires NSPS, BACT and compliance with NAAQS for new facilities. Y 002, 003, 009, 011, 013 Has sulfur compound

emissions not covered in 335-3-5-.01 to .04
335-3-6 Control of organic emissions. Y All Applie s to sources with potential emissions >100 tpy, even though none of it's sections are applicable to this facility.

335-3-9 Motor vehicles will be operated in a manner that prevents

them from being a public nuisance. Y None Applicable to all motor vehicles 335-3-14 Air permits. Y All Applicable to all sources
335-3-14- .01(1)(a) Facilities must obtain an air permit from ADEM 10 d ays prior

to any construction modification or replacement tha t will cause the emission of air pollutants. Y All Applicable to all sources

335-3-14- .01(1)(b) Facilities must obtain an air permit from ADEM prio r to

operating any device that will emit air pollutants. Y All Applicable to all sources

335-3-14- .01(1)(c) No article emitting air pollutants may continue to operate

without obtaining an air permit. Y All Applicable to all sources

335-3-14- .01(1)(d) The permit will be kept onsite and available for in spection. Y All Applicable to all sources

335-3-14- .01(1)(e) ADEM will decide whether or not a source is subject to this

rule. Y All Applicable to all sources

335-3-14- .01(1)(f) ADEM may authorize initial operation prior to inspe ction

under actual operating conditions upon a submittal from the owner that the construction was completed in accord ance to specifications. Y All Applicable to all sources

335-3-14- .01(1)(g) ADEM may issue an air permit subject to specific co nditions. Y All Applicable to all sources

335-3-14- .01(1)(k) Facilities holding a Synthetic Minor Operating perm it or

operating permit may be exempt from this chapter wi th exceptions. (see rule). Y All Applicable to all sources

335-3-14- .01(1)(2) Sampling and testing will be provided as prescribed in the

permit. Y All Applicable to all sources having an air permit

335-3-14- .01(1)(3) Conditions set forth in an air permit will be met i n addition to

applicable rules and regulations. Y All Applicable to all sources having an air permit

335-3-14- .01(1)(4) An air permit is not transferable from one person t o another

or from one facility to another. Y All Applicable to all sources having an air permit

335-3-14- .01(1)(5) ADEM may specify a source exempt from needing an ai r

permit. Y All Applicable to all sources

335-3-14- .01(1)(7) Public participation. (see rule). Y All Applicable to all sources applying for an air permitERM 

### 2-31 IIG MinWool Title V App Renewal - 0078842

335-3-14-.02(1) Permit applications will be filed a s prescribed by ADEM and

give all information needed to make a full evaluati on. (see rule). Y All Applicable to all sources applying for an air permit

335-3-14-.02(2) ADEM will review application in a t imely manner and notify

applicant of its decision. Y All Applicable to all sources applying for an air permit 335-3-14-.02(3) ADEM will notify applicant of denia l and reason of such. Y All Applicable to all sourc es applying for an air permit 335-3-14-.02(4) Revocation of permit may occur if f ail to: (a) comply w/

conditions of permit, (b) notify ADEM in advance of operation, (c) maintain monitoring equip./records, (d) comply w/ ADEM Admin. Order, (e) allow ADEM staff access t o info., (f) comply w/ regs or (g) ADEM judgment. Y All Applicable to all sources having an air permit

335-3-14-.02(5) Air permits shall expire following the issuance of final denial

or failure to apply for a Synthetic Minor Operating Permit (335-3-15) or Major Source Operating Permit (335-3- 16) as required by ADEM. Y All Applicable to all sources having an air permit

335-3-14- .03(1)(a) Permit denial if source emits air pollutants in vio lation of

ADEM rules Y All Applicable to all sources applying for an air permit

335-3-14- .03(1)(b) Permit denial if failure to submit an Air Pollution Episode

Plan, if required. Y All Applicable to all sources applying for an air permit

335-3-14- .03(1)(c) Before granting Air Permit, ADEM may require sampli ng and

testing equipment. Y All Applicable to all sources applying for an air permit

335-3-14- .03(1)(d) Before granting Air Permit, ADEM may require monito ring

equipment. Y All Applicable to all sources applying for an air permit

335-3-14- .03(1)(e) Before granting Air Permit, ADEM may require additi onal

equipment. Y All Applicable to all sources applying for an air permit

335-3-14- .03(1)(f) Construction not in accordance with an Air Permit m ust be

corrected or demonstrate no increase in emissions. Y All Applicable to all sources having an air permit

335-3-14- .03(1)(g) Air Permit will be denied if the source exceeds sig nificance

standards set forth in 335-3-1-.03(1) (NAAQS). (ug/ m 3 ) SO2=1 annual, 5 24hr, 25 3 hr PM10=1 annual, 5 24hr , NO2 = 1 annual, CO=0.5 8hr, 2 1hr (CO=mg/m 3 ) Y All Applicable to all sources applying for an air permit

335-3-14- .03(1)(h) ADEM may exempt certain emission limits violations, with

limitations, such as startup shutdown, load changes or during emergencies. Y All Applicable to all sources having an air permit

335-3-14-.03(2) Stack heights and associated modeli ng will be based on

good engineering practices. Refer to 335-3-14-.03(2 )(a) through (g); however, the stack height will not be limited by the requirements of this section. Y All Applicable to all sources having an air permit

335-3-14-.04 Air Permits authorizing construction i n clean air areas

(PSD). Y All Applicable to all sources in attainment areas 335-3-14-.04(1) Air permits for PSD effective upon EPA approval. Y All Applicable to all sources 335-3-14-.04(2) Definitions (a-ee). Y All Applicable to all sources 335-3-14-.04(3) Class I, II, or III areas pollutant concentration increases over

the baseline may not exceed the standards designate d in this section. Y All Applicable to all sources

335-3-14-.04(4) Pollutant concentrations may not ex ceed the National

Primary or Secondary Ambient Air Quality Standard, whichever is lowest. Y All Applicable to all sources

335-3-14-.04(5) The Sipsey Wilderness Area is a Cla ss I area and may not

be redesignated. All other areas are Class II. Y All Applicable to all sources

335-3-14-.04(6) Certain increases in pollutant conc entration may be

excluded for up to 5 years. (see rule). Y All Applicable to all sources

335-3-14-.04(8) Prior to major stationary source co nstruction or modification,

requirements must be met for: Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04 335-3-14- .04(8)(a) Major stationary source can not commence actual

construction/modification until 335-3-14-.04(9) - ( 17) have been met at a minimum. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04 335-3-14- .04(8)(b) Requirements of 335-3-14-.04(9) - (17) shall apply to each

pollutant from a major stationary source/modificati on subject to regulation under the CAA except as otherwise all owed. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04ERM 

### 2-32 IIG MinWool Title V App Renewal - 0078842

335-3-14- .04(8)(c) Requirements of 335-3-14-.04(9) - (17) shall apply only to

major stationary sources/modification constructing in an area designated as Attainment or unclassified under section 107(d)(1)(D) or (E) of the CAA. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(8)(d) Requirements of 335-3-14-.04(9) - (17) shall not ap ply to

major stationary sources/modification if nonprofit, health/education facility, solely due to fugitive u nless one of 28 sources, or previously permitted portable source (restrictions). Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(8)(f) Requirements of 335-3-14-(10), (12), (14) shall not apply to

major stationary sources/modifications if no impact to class I area & no area where increment is violated & would be temporary. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(8)(g) Requirements of 335-3-14-(10), (12), (14) for max i ncrease

shall not apply to major stationary sources/modific ations pre 3/1/78 if net increase after BACT < 50 TPY Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(8)(h) Director may exempt a stationary source/modificatio n from

335-3-14-.04(12) remonitoring under certain circums tances. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(8)(h)1 Air quality impacts are below specified levels. (se e rule). Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04 335-3-14- .04(8)(h)2 Current concentrations of the pollutant in the area are below

specified levels. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04 335-3-14- .04(8)(h)3 The owner/operator submits a complete application b y

6/1/88 (excluding PM req.). If submittal after 6/1/ 88 but by 12/1/88, PM10 data to be gathered from 2/1/88 to su bmittal unless otherwise specified by Director. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(8)(k) Exemptions to requirements for air quality monitori ng of

PM10 in 335-3-14-.04(12)(a) through 4. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(8)(l) The requirements for PM10 monitoring in 335-3-14-

.04(12)(a)2. & 4. & (12)(c) shall apply if applicat ion submittal after 6/1/88 but by 12/1/88. Data shall be gathered from 2/1/88 to submittal date. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04 335-3-14-.04(9) A BACT review will be done for each pollutant regulated

under the CAA at a major stationary source construc tion or modification site. The major source/modification sh all meet applicable limits under SIP and 40 CFR 60 & 61. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(10) Emission increases must not violate NAAQS or exceed

allowable increases over baseline concentrations. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(11) Estimates of ambient concentrations are to be based on air

quality models as specified in "Guidelines on Air Q uality Models," USEPA. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(12) Analysis of each pollutant that will be emitted and /or whose

increased emission will be significant is required pre- and post-construction or modification. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(12)(a) Preconstruction analysis to contain ambient air qua lity

analysis of affected area to be done over 4 month-1 yr of data. Where no NAAQS exist, ADEM will determine dat a required. Special requirements apply for PM10. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(12)(b) Post-construction monitoring may be conducted to

determine the impact of source/modification on air quality. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04ERM 

### 2-33 IIG MinWool Title V App Renewal - 0078842

335-3-14- .04(12)(c) Federal monitoring quality assurance requirements m ust be

met. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(12)(d) ADEM may require visibility monitoring in Federal C lass I

area near facility. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04
335-3-14- .04(13) Additional info to be submitted to ADEM as needed t o

include, but not limited to: nature; location; desi gn capacity; operating schedule; schedule for construction/modif ication; emission estimates; and meteorological and drawings

. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(14) Additional impact analysis required: Visibility; So ils;

Vegetation. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(15) Federal Class I Areas: ADEM will notify EPA and Fed eral

Land Managers of permit applications from which emi ssions would affect a Class I area(s). Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(15) ADEM will consider Federal Land Managers'

recommendations in determining permit issuance or d enial Gubernatorial or Presidential variances may be issu ed. Refer to 335-3-14-.04(15)(f)-(h). Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(16) W/in 1 yr of receiving application, ADEM to make fi nal

determination for issue or denial. Determination t o be made after public notice, hearing, & comment period. App licant to be notified of decision by mail which is to be made available to public. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(17) If construction does not begin within 24 months of receipt of

approval or construction ceases for 24 months, the air permit will become invalid. Authorization to constr uct does not relieve applicant of compliance with SIP, state , federal, or local law. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04

335-3-14- .04(18) Applicant may ask for approval to use innovative co ntrol

technology no later than the close of public commen t period. Y All Applicable to all major sources and major modifications as defined by 335-3-14-.04
335-3-14- .04(19) The holder of an Air Permit may request that the pe rmit be

rescinded in part or whole. If ADEM rescinds permit , the public shall be given notice of such. Y All Applicable to all sources having an air permit

335-3-16 Major Source Operating Permits. Y All App licable to all major sources and major modifications as defined by 335-3-16-.01
335-3-16-.01 Definitions. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.02(1) A major source operating without a permit, Operating

Permit, or SMOP must obtain an Operating Permit or SMOP before a date set by ADEM. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.02(2) An Operating Permit must be kept at the source for which it

was issued and must be made available for inspectio n. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.02(3) ADEM will determine applicability o f or exemption from this

rule for any source or equipment. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.02(4) ADEM may issue an Operating Permit subject to conditions

that will bring the source within standards of this rule. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.02(5) Sampling and testing facilities may be specified in an

Operating Permit and must be maintained. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01ERM 

### 2-34 IIG MinWool Title V App Renewal - 0078842

335-3-16-.02(6) Operating Permits are not transfera ble from one location,

source, or person to another. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .02(8)(a) An Operating Permit will not be issued unless every piece of

equipment at a facility operates in compliance with this Administrative Code. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .02(8)(b) An Operating Permit will not be issued unless the a pplicant

provides a plan of action for Air Episode Periods w hen required. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .02(8)(c) & (d) ADEM may require sampling and testing for a facilit y and

additional information. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .02(8)(e) An Operating Permit will be revoked if any equipmen t is not

in compliance with the permit. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.02(9) An Operating Permit may be revoked for failure to: comply

with conditions of permit; install monitoring equip ment; maintain records; comply with an ADEM administrativ e order; allow ADEM staff access to: site, records, e quipment, samples. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01

335-3-16- .02(10) Stack heights and associated modeling will be based on

good engineering practices. Refer to 335-3-16-.02(1 0)(a) through (f). However, the stack height will not be limited by the requirements of this section. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.03 Any major source defined as such by AD EM is subject to the

requirements of this Chapter. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .04(1)-(F) A source must submit an application for an Operatin g Permit

within 12 months of becoming subject to this rule u nless otherwise notified by ADEM. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.04(2) A source may operate without a perm it between the date an

application is completed and the date of final perm it issuance provided requested information is submitte d in a timely manner. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.04(8) Application for an Operating Permit will be made using

ADEM Standard Forms. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.04(9) Forms, reports, or compliance certi fication submitted as part

of an Operating Permit application will be certifie d, by a responsible official, as to its' truth, accuracy, a nd completeness. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.05 Permit Content; Standard permit requir ements (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.06 ADEM can designate any terms of an Ope rating Permit that

are not regulated by the CAA as being not federally enforceable. If such designation is made, the terms will be considered state enforceable. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.07 Compliance requirements. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.08 Genera permits. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.10 ADEM may stipulate that a source that is in compliance with

the conditions of an Operation Permit shall be dee med to be in compliance with any applicable requirements a s of the permit issuance. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01ERM 

### 2-35 IIG MinWool Title V App Renewal - 0078842

335-3-16-.11 ADEM may exempt emission limits exceed ances which are

unavoidable. In the case where exemptions are made on the basis of an emergency ADEM will determine what constitutes an emergency. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.12(1) Operating Permits issued within 3 y ears of EPA's approval

of ADEM's program. At least 1/3 must be issued each of those years unless interim approval is granted, the n 20% per year. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .12(2)(a) The same procedural requirements exist for permits being

renewed that exist for initial Operating Permits Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .12(2)(b) Expiration of an Operating Permit ends the source's right to

operate unless a renewal application has been submi tted 6 to 18 months before such expiration. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .12(2)(c) If a complete renewal application has been submitte d and

the previous Operating Permit expires, the previous permit will continue to exist until a decision has been ma de by ADEM on the renewal. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .13(1)(a) Administrative Permit Amendments correct typo error s,

change in name and address, more frequent monitorin g, incorporate general permits and preconstruction per mits. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16- .13(1)(c) ADEM must respond to a request within 60 days after

submission, submit a copy to the EPA administrator, and changes may be made upon request. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.13(2) Modifications which are not modific ations under Title I of the

CAA that contravene an existing permit condition, b ut do not exceed emissions allowable under the Operating Perm it, can be done if 7 day notice is given. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.13(3) Minor permit modification procedure s. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.13(4) Significant permit modification pro cedures. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.13(5) Reopening for cause. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.14 Changes made that are not addressed in the federally

enforceable terms or conditions of the permit will be considered as off-permit changes. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.15(1) ADEM must supply EPA with a copy of each proposed and

final permit. The applicant may be required to subm it a copy directly to EPA. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.15(2) ADEM must provide notice regarding the draft permit to

each affected state on or before notice is given to the public & state in writing its reasons for not accepting co mments. Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.15(3) ADEM will not issue a permit if, wi thin 45 days of receipt of a

proposed permit or prior to issuance of a final per mit EPA submits a written objection. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01 335-3-16-.15(4) Public participation requirements s hall be met except for

modifications qualifying for administrative or mino r permit modification procedures. (see rule). Y All Applicable to all major sources and major modifications as defined by 335-3-16-.01ERM 

### 2-36 IIG MinWool Title V App Renewal - 0078842



### 2.3 FEDERAL REGULATORY REVIEW

Based upon the same information cited in section 2. 2, a detailed review of all applicable federal regulations conducted. This section provides a table that lists the federal air regulations applicable t o IIG MinWool.

As part of the regulatory review, IIG MinWool certi fies that it will comply with any and all future state and federal regulatio ns at such time as those regulations become applicable. This includes any f uture MACT standards that may be adopted for the processes performed at the Facility.ERM 

### 2-37 IIG MinWool Title V App Renewal - 0078842 Applicable Federal Regulations IIG MinWool LLC Citation Requirements/Standards Applicability Comme nts/Rationale

40CFR 52 Approval and Promulgation of Implementation Plans. Y Facility subject to part of Part 52 40CFR 52 Subpart A (52.21) Prevention of significan t deterioration of air quality. Y Applicable to PSD sources

40CFR 52 Subpart A (52.23) Violation and enforcemen t. Y Applicable to PSD sources 40CFR 52 Subpart B Alabama. Y Applicable to sources in Alabama 40CFR 52 Subpart B (52.60) Significant deterioratio n of air quality. Y Applicable to sources in Alabama 40CFR 52 Subpart Kb NSPS for volatile organic liqui d storage vessels. Y Facility operates two tanks that meet the Kb requirements
40CFR 63 National Emission Standards for Hazardous Air Pollutants for Source Categories. Y Affected source pursuant to 112

40CFR 63 Subpart A General Provisions. Y Affected s ource pursuant to 112 40CFR 63 Subpart A (63.1) Applicability. Applicable if source emits or has potential to emit any pollutant listed in section 112(b) of the Act. Y Affected source pursuant to 112

40CFR 63 Subpart A (63.2) Definitions. Y Affected s ource pursuant to 112 40CFR 63 Subpart A (63.3) Units and abbreviations. Y Affected source pursuant to 112 40CFR 63 Subpart A (63.4) Prohibited activities and circumvention. Y Affected source pursuant to 112 40CFR 63 Subpart A (63.5) Construction and reconstruction. Y Affected source pursuant to 112 40CFR 63 Subpart A (63.6) Compliance with standards and maintenance requirements. Y Affected source pursuant to 112 40CFR 63 Subpart A (63.7) Performance testing requirements. Y Affected source pursuant to 112 40CFR 63 Subpart A (63.8) Monitoring requirements. Y Affected source pursuant to 112 40CFR 63 Subpart A (63.9) Notification requirements . Y Affected source pursuant to 112 40CFR 63 Subpart A (63.10) Recordkeeping and report ing requirements. Y Affected source pursuant to 112 40CFR 63 Subpart A (63.11) Control device requireme nts. Y Affected source pursuant to 112 40CFR 63 Subpart DDD Maximum Available Control Technology (MACT) Standards Y Mineral Wool MACT

40CFR 70 State Operating Permit Program Y Applicabl e to major sources 40CFR 70 (70.1) Program overview. Y Applicable to m ajor sources 40CFR 70 (70.2) Definitions. Y Applicable to major sources 40CFR 70 (70.3) Applicability. Y Applicable to majo r sources 40CFR 70 (70.4) State program submittals and transition. Y Applicable to major sources

40CFR 70 (70.5) Permit applications. Y Applicable t o major sources 40CFR 70 (70.6) Permit content. Y Applicable to maj or sources 40CFR 70 (70.7) Permit issuance, renewal, reopenings, and revisions. Y Applicable to major sources

40CFR 70 (70.8) Permit review by the EPA and affected States. Y Applicable to major sourcesERM 

### 2-38 IIG MinWool Title V App Renewal - 0078842

40CFR 70 (70.9) Fee determination and certifications. Y Applicable to major sources

40CFR 70 (70.10) Federal oversight and sanctions. Y Applicable to major sources

40CFR 70 (70.11) Requirements for enforcement authority Y Applicable to major sources

40CFR 82 Subpart F (82.150) Purpose and scope. Y Applies to maintenance activities 40CFR 82 Subpart F (82.152) Definitions. Y Applies to maintenance activities 40CFR 82 Subpart F (82.154) Prohibitions. Y Applies to maintenance activities 40CFR 82 Subpart F (82.156) Required practices. Y Applies to maintenance activities 40CFR 82 Subpart F (82.166) Reporting and recordkeeping requirements. Y Applies to maintenance activities 40CFR 64 Compliance Assurance Monitoring (CAM) Y The facility will comply with applicable CAM rules.ERM 

### 2-39 IIG MinWool Title V App Renewal - 0078842



### 2.4 NON-APPLICABLE REGULATIONS

This section provides a table that lists the ADEM a nd Federal Air Regulations that are not applicable to IIG MinWool. The basis for the non applicability assignment are provided in a written summary under the comment/rationale heading.ERM 

### 2-40 IIG MinWool Title V App Renewal - 0078842 Non-Applicable Alabama Regulations

IIG MinWool LLCCitation Requirements/Standards Applicability Emission

Unit ID Comment/Rationale

335-3-10-.02(29) NSPS - Glass manufacturing

plants. See 40 CFR 60 Subpart CC. N None

Not a glass manufacturing plant 335-3-10-.02(68) NSPS - Wool fiberglass insulation

manufacturing plants. See 40 CFR 60 Subpart PPP. N None Not a wool fiberglass manufacturing plant 335-3-3-.02(3) Particular Limit our of incinerators N 9,010,013 The incinerator at this site does not receive solid type material 335-3-11-.02(13) NESHAP - Inorganic arsenic

emissions from glass manufacturing. See 40 CFR 61 Subpart N. N None

No glass manufacturing onsiteERM 

### 2-41 IIG MinWool Title V App Renewal - 0078842 Non-Applicable Federal Regulations

IIG MinWool LLCCitation Requirements/Standards Applicability Comment/Rationale

40CFR 60 Subpart CC (60.290-.296) Standards of Performance for Glass Manufacturing

Plants. N Not a glass manufacturing plant

40CFR 60 Subpart PPP (60.680-.685) Standards of Performance for Wool Fiberglass

Insulation Manufacturing Plants. N Not a wool fiberglass facility

40CFR 60 Subpart DDD Mineral Wool MACT Standard (for pipe machines) N No t applicable to the pipe machines
40CFR 61 Subpart N (61.160-.165) National Emission Standards for Inorganic Arsenic

Emissions from Glass Manufacturing Plants. N Not a glass manufacturing plant

40CFR 63 Subpart NNN National Emission Standards for Hazardous Air

Emissions from Wool Fiberglass Manufacturing Plants. N Not a wool fiberglass facility

40CFR 63 Subpart WWWW National Emission Standards for Hazardous Air

Emissions from Reinforced Plastic Composites Production. N Not a reinforced plastics production facilityERM 

### 3-1 IIG MinWool Title V App Renewal - 0078842



### 3.0 APPLICATION FORMS

Section 3.0 presents the Alabama Department of Envi ronmental Management application forms for the facility. One copy of each form is included for completeness. Those forms that have b een determined to be not applicable are noted.ADEM Form 103 11/06 m3 Page 1 of 12	


	

 
          

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)' 99?8B?C.C. %2' ADEM Form 108 01/08 m1Page 2 of 8If additional entries are needed, make additional copies of this form and attach to the application.Make sure to identify the additional sheets such as2a of 8 or 2.1 of 8.TABLE 108.1-PROPOSED STORAGE TANK(S)/LOADING RACK(S) AT FACILITYTANK IDTANK CAPACITY(gallons)TANK TYPE(a)(HFRT, VFRT, EFLRT,DEFLRT, or IFLRT)FILL METHOD(d)DATEMANUFACTUREDDATEINSTALLED ORCONSTRUCTIONCOMMENCEDDATERECONSTRUCTED,AS APPLICABLEDATEMODIFIED,AS APPLICABLEEQUIPPEDWITH VAPORRECOVERYSYSTEM(b)(Y or N)APPLICABLE REGULATIONST01 10,968 VFRT Bottom 1989 1989 N/A N/A N NoneT02 10,968 VFRT Bottom 1989 1989 N/A N/A N NoneNote: These binder/resin storage tanks constitute Trivial Activities per Section 1, T(3) of the Trivial & Insignificant Activities ListRACK IDRACK TYPE(Marine, Truck, Rail, etc.)PROPOSED PRODUCTSTO BE LOADED(c)TYPE OFLOADING(d)IF SUBMERGED,WHAT % IS FILLPIPESUBMERGED?EQUIPPED WITH VAPOR RECOVERYSYSTEM(b)(Y or N)PROVIDE EFFICIENCY OFVAPOR COLLECTIONSYSTEMAPPLICABLE REGULATIONSNo IDTruck Unloading toTanksA Bottom N/A N N/A None(a) HFRT-horizontal fixed roof tank; VFRT-verticalfixed roof tank; EFLRT-external floating roof tank; DEFLRT-domed external floating roof tank; IFLRT-internal floating roof tank(b) Please attach ADEM Form 110 for the vapor recovery system.(c) Use Product ID from Table 108.2 or list “ALL”if rack may transfer all of the products listed inTable 108.2.(d) Type of Filling/Loading-submerged fill, splashfilling, top filling, bottom filling, etcADEM Form 108 01/08 m1Page 3 of 8TABLE 108.2-PROPOSED PRODUCT(S) STORED AND LOADED OUT AT FACILITYLoadout(b)Mark all that apply

PRODUCT CODEPRODUCT NAME &CAS NO., IF APPLICABLELIQUIDMOLECULARWEIGHT(lb/lb-mole)VAPORMOLECULARWEIGHT(lb/lb-mole)AVERAGETRUE VAPORPRESSURE(psia)LIQUIDDENSITY(a)(lb/gal)TEMP.STOREDAT (oF)TOTAL PRODUCTTHROUGHPUT (gal/year) Marine Vessel Truck Rail Car Pipeline ____________Worst caseVOCemissionsfromstoringthis product(TPY)Worst caseVOCemissions fromloadingthisproduct(TPY)A Formaldehyde resin 24.3 24.3 0.35 8.3 ambient 1,000,000 NA NA NA NANA36 lb/yr N/ABCNote: The binder/resin storage tanks constitute Trivial Activities per Section 1, T(3) of the Trivial& Insignificant Activities ListDEFGHIJKLMNOPQRSTUVWXY(a) Applicable for products stored in tanks with floating roofs.(b) Loadout is product transferred from tank through rack to marine vessel, truck or rail car, or container.ADEM Form 108 01/08 m1 Page 4 of 8

If applying for the construction/modification/recon struction of more than six tanks, make additional c opies of this form as needed and attach to the application. Make sure to identify the additional sheets such as 4a of 8 or 4.1 of 8.

TABLE 108.3- FIXED ROOF STORAGE TANK (HORIZONTAL)

TANK ID  NONE

SHELL LENGTH (ft-in)
SHELL DIAMETER (ft-in)

HEATED? (Y or N)

PRESSURIZED? (Y or N)

UNDERGROUND? (Y or N)

SHELL COLOR/SHADE (a)

SHELL CONDITION (b)

PROPOSED PRODUCTS TO BE STORED (c)

PRODUCT TRANSFER FROM TANK TO:

gallons per day (GPD) (d) GPD GPD GPD GPD GPD GPD

TABLE 108.4-FIXED ROOF STORAGE TANK (VERTICAL)

TANK ID  T01 T02

SHELL HEIGHT (ft-in) 18 ft 18 ft

SHELL DIAMETER (ft-in) 10 ft 10 ft

MAX LIQUID HEIGHT (ft-in) 16 ft 16 ft

AVG LIQUID HEIGHT (ft-in) 8 ft 8 ft

HEATED? (Y or N) N N

PRESSURIZED? (Y or N) N N

SHELL COLOR/SHADE (a) A/D A/D SHELL CHARACTERISTICS SHELL

CONDITION (b) Good Good

ROOF COLOR/SHADE (a) A/D A/D

ROOF
CONDITION (b) Good Good ROOF CHARACTERISTICS CONE/DOME HEIGHT (ft-in) 0.69 ft 0.69 ft

PROPOSED PRODUCTS TO BE STORED (c) A A

process process PRODUCT TRANSFER FROM TANK TO:

gallons per day (GPD) (d) 2740 GPD 2740 GPD GPD GPD GPD GPD (a) Select from: White/White (W/W); Aluminum/Specu lar (A/S); Aluminum/Diffuse (A/D); Gray/Light (G/L) ; Gray/Medium (G/M); Red/Primer (R/P) If tank color unknown, list “default” (b) Select from: Good or Poor. If tank condition unknown, list “default” (c) Use Product ID from Table 108.2 or list “ALL” if tank may store all of the products listed in Tab le 108.2. (d) Should be completed if product in tank is bein g transferred to a specific piece of equipment or p rocess which is not a loading rack (e.g. boiler).ADEM Form 108 01/08 m1 Page 5 of 8

If applying for the construction/modification/recon struction of more than six tanks, make additional c opies of this form as needed and attach to the application. Make sure to identify the additional sheets such as 5a of 8 or 5.1 of 8.

TABLE 108.5-EXTERNAL FLOATING ROOF STORAGE TANK N/A - NONE

TANK ID  NONE

SHELL DIAMETER (ft-in)

DOMED? (Y or N)

INTERNAL SHELL CONDITION (a)

PAINT COLOR/SHADE (b)

PAINT CONDITION (c)

LIST ONE PONTOON OR DOUBLE DECK ROOF CHARACTERISTICS ROOF FITTING

CATEGORY (d)

TANK CONSTRUCTION LIST ONE

WELDED OR RIVETED

PRIMARY (e)

SEAL TYPE

SECONDARY (f)

PROPOSED PRODUCTS TO BE STORED (g)

PRODUCT TRANSFER FROM TANK TO:

gallons per day (GPD) (h) GPD GPD GPD GPD GPD GPD (a) Select from: Light Rust; Dense Rust; GuniteTM Lining. If internal shell condition unknown, list “default” (b) Select from: White/White (W/W); Aluminum/Spec ular (A/S); Aluminum/Diffuse (A/D); Gray/Light (G/L ); Gray/Medium (G/M); Red/Primer (R/P) If paint color unknown, list “default” (c) Select From: Good or Poor. If tank condition unknown, list “default” (d) Typical or Detail. If detail, list fittings a nd quantities for each tank on Table 108.7 (e) Select from: Mechanical Shoe (MS); Liquid Mou nted (LM); or Vapor Mounted (VM) (f) Select from: None, Shoe Mounted (SM), Rim Mou nted (RM) or Weather Shield (WS) (g) Use Product ID from Table 108.2 or list “ALL” if tank may store all of the products listed in Tab le 108.2. (h) Should be completed if product in tank is bein g transferred to a specific piece of equipment or p rocess which is not a loading rack (e.g. boiler).ADEM Form 108 01/08 m1 Page 6 of 8

If applying for the construction/modification/recon struction of more than six tanks, make additional c opies of this form as needed and attach to the application. Make sure to identify the additional sheets such as 6a of 8 or 6.1 of 8.

TABLE 108.6-INTERNAL FLOATING ROOF STORAGE TANK N/ A- NONE

TANK ID  NONE

SHELL DIAMETER (ft-in)

SELF SUPPORT. ROOF? (Y or N)

NUMBER OF COLUMNS

EFFECTIVE COLUMN DIAMETER (a)

INTERNAL SHELL CONDITION (b)

PAINT
COLOR/SHADE (c)
EXTERNAL SHELL PAINT

CONDITION (d)

PAINT
COLOR/SHADE (c) ROOF CHARACTERISTICS PAINT

CONDITION (d)

DECK CHARAC. LIST ONE

BOLTED OR
WELDED (e)

PRIMARY (f)

SEAL TYPE

SECONDARY (g)

PROPOSED PRODUCTS TO BE STORED (h)

PRODUCT TRANSFER FROM TANK TO:

gallons per day (GPD) (i) GPD GPD GPD GPD GPD GPD (a) Select from: 9” by 7” Built-Up Column, 8” Dia meter Pipe, or Unknown (b) Select from: Light Rust; Dense Rust; GuniteTM Lining. If internal shell condition unknown, list “default” (c) Select from: White/White (W/W); Aluminum/Spec ular (A/S); Aluminum/Diffuse (A/D); Gray/Light (G/L ); Gray/Medium (G/M); Red/Primer (R/P) If paint color unknown, list “default” (d) Select From: Good or Poor. If tank condition unknown, list “default” (e) Typical or Detail. If detail, list fittings a nd quantities for each tank on Table 108.7 (f) Select from: Mechanical Shoe (MS); Liquid Mou nted (LM); or Vapor Mounted (VM) (g) Select from: None, Shoe Mounted (SM), or Rim Mounted (RM) (h) Use Product ID from Table 108.2 or list “ALL” if tank may store all of the products listed in Tab le 108.2. (i) Should be completed if product in tank is bein g transferred to a specific piece of equipment or p rocess which is not a loading rack (e.g. boiler).ADEM Form 108 01/08 m1 Page 7 of 8 

### TABLE 108.7-FLOATING ROOF FITTINGS-DETAIL

(DECK OR ROOF CHARACTERISTICS)

N/A- NONE TANK ID. TANK CONSTRUCTION: IFRT or EFRT (fill out separate page for each IFRT or EFRT)
 $,/ 6$%,<=;,2/)%//  12,$ $%$#$))%'

N/A- NONE

A. Access Hatch Qty:__________ 1) Bolted cover, gasketed 2) Unbolted cover, gasketed 3) Unbolted cover, ungasketed

B. Automatic, Gauge Float Well Qty:__________ 1) Bolted cover, gasketed 2) Unbolted cover, gasketed 3) Unbolted cover, ungasketed

C. Column Well Qty:__________ 1) Built-up column-sliding cover, gasketed 2) Built-up column-sliding cover, ungasketed 3) Pipe column-flexible fabric sleeve seal 4) Pipe column-sliding cover, gasketed 5) Pipe column-sliding cover, ungasketed

D. Gauge-Hatch/Sample Well, 8 inch diameter Qty:___

_______ 1) Weighted mechanical actuation, gasketed 2) Weighted mechanical actuation, ungasketed

E. Ladder Well Qty:__________ 1) Sliding cover, gasketed 2) Sliding cover, ungasketed

F. Rim Vent, 6 inch diameter Qty:__________ 1) Weighted mechanical actuation, gasketed 2) Weighted mechanical actuation, ungasketed

G. Roof Drain, 3 inch diameter Qty:__________ 1) Open 2) 90% Closed

H. Roof Leg, 3 inch diameter Qty:__________ 1) Adjustable, Pontoon Area, ungasketed 2) Adjustable, Center Area, ungasketed 3) Adjustable, Double Deck Roofs 4) Fixed 5) Adjustable, Pontoon Area, gasketed 6) Adjustable, Pontoon Area, socks 7) Adjustable, Center Area, gasketed 8) Adjustable, Center Area, socks I. Roof Leg or Hanger Well Qty:__________ 1) Adjustable 2) Fixed

J. Sample pipe or well Qty:__________ 1) Slotted pipe sliding cover, gasketed 2) Slotted pipe sliding cover, ungasketed 3) Slit fabric seal, 10% open area

K. Slotted Guide-Pole/Sample Well Qty:__________ 1) Ungasketed sliding cover without float 2) Ungasketed sliding cover with float 3) Gasketed sliding cover without float 4) Gasketed sliding cover with float 5) Gasketed sliding cover with pole wiper 6) Gasketed sliding cover with pole sleeve 7) Gasketed sliding cover with float, wiper 8) Gasketed sliding cover with float, sleeve, wiper 9) Gasketed sliding cover with pole sleeve, wiper

L. Stub drain, 1 inch diameter [ Yes or No]

M. Unslotted Guide-Pole Well Qty:__________ 1) Ungasketed sliding cover 2) Gasketed sliding cover 3) Ungasketed sliding cover with sleeve 4) Gasketed sliding cover with sleeve 5) Gasketed sliding cover with wiper

N. Vacuum breaker Qty:__________ 1) Weighted mechanical actuation, gasketed 2) Weighted mechanical actuation, ungasketed


	
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### 4-1 IIG MinWool Title V App Renewal - 0078842



### 4.0 PROGRAM COMPLIANCE

4.1 PERMIT REQUIRED PERIODIC MONITORING

The facility proposes to continue to perform the fo llowing periodic monitoring in accordance with the existing permit:

• Annual testing for CO, SO 2 

### , and particulate matter (PM) from the No. 1 and No. 2 cupola stack.

• The pressure drop ( ∆ P) across the baghouses in the No. 1 and No. 2 Envirotech units will be monitored daily (except wh en the sources of emissions to the baghouses are not being operated) and maintained within an approved range in accordance with the fac ility operation, maintenance, and monitoring protocol.

• Records will be maintained of the sulfur content of the coke used to charge the cupolas.

• Records will be maintained for the operating temper atures of both the thermal oxidizer serving the cupola and the afterbu rner serving the curing oven.

• The baghouses in the No. 1 and No. 2 Envirotech uni ts are equipped with monitors which continuously sample and determi ne if there is a leak in any bag. An alarm will sound if a leak is detected.

Additionally, each permitted unit will be operated within the parameters of the initial start-up compliance testing. All eq uipment, including air pollution control equipment will be well maintained and regularly inspected.

4.2 COMPLIANCE ASSURANCE MONITORING

The facility implements Compliance Assurance Monito ring (“CAM”), codified in 40 CFR Part 64, through the requirement s of 40 CFR Part 63, Subpart DDD “National Emission Standards for Hazard ous Air Pollutants for Mineral W ool Production”. Because Subpart DDD was adopted after November 15, 1990, the monitoring requirements cont ained with the subpart have been deemed to satisfy CAM requirement s and separate monitoring requirements under Part 64 are not requi red (40 CFR 64.2).

It is noted that the facility has a non-Subpart DDD emission limit for PM of 117 lb/hr, the only other pollutant outside of S ubpart DDD for which CAM potentially applies. However, the PM emission limit is much higher than the Subpart DDD limit. Source testing perform ed in May of 2002 for initial MACT compliance resulted in PM emissions of less than 1.0 lb/hrERM 

### 4-2 IIG MinWool Title V App Renewal - 0078842 

### while meeting the MACT limit of 0.1 lb PM/ton melt with actual emissions of 0.667 lb PM/ton of melt. This is two orders of magnitude less than the non-Subpart DDD limit of 117 lb/hr. Because CAM for PM for the most stringent limitation is being implemen ted through the requirements of Subpart DDD, additional monitoring for the less stringent limit is not required.

4.3 MINERAL WOOL NESHAP APPLICABILITY

The Mineral Wool NESHAP finalized on June 1, 1999 a nd codified in 40 CFR Part 63, Subpart DDD (“the MACT”) applies to th is facility. This rule has not changed since adoption. A summary of the i mpact of MACT standard on the facility follows.

4.3.1 Applicability

The MACT sets two tiers of emission limits for the affected sources. The first tier is for existing sources. The second tie r is for new and reconstructed sources. The first tier emission lim its apply to this Facility and are listed:

• Cupola – 0.10 lbs PM per ton of melt product.

• Curing Ovens – 0.06 lbs formaldehyde per ton of mel t production or 80% formaldehyde removal from the emission gases.

4.3.2 Standards

In addition to the emission limits the units must c omply with operating standards established by the MACT. For the cupola these are:

1. Baghouses must have a bag leak detection system and alarm system. Within one hour of the alarm sounding, The Facility must begin and complete within a timely manner, corrective action specified in the operations, maintenance, and monitoring program.
2. The Facility must have an operations, maintenance, and monitoring program for the baghouses. 3. If the alarm system is activated for more than 5% o f the total operating time within a six-month reporting period, the facil ity will develop and implement a written quality improvement program con sistent with 40 CFR Part 64.ERM 

### 4-3 IIG MinWool Title V App Renewal - 0078842



### 4.3.3 Compliance

Compliance with the MACT must be demonstrated no la ter than three years from the effective date (i.e., June 1, 1999). Initial compliance must be demonstrated by a performance test for both the cup ola(s) and curing oven(s).

The facility conducted performance tests as require d by the MACT in May of 2002. These initial tests documented compliance with PM emission rate from the cupola and the formaldehyde emission rate from the curing ovens. During the test, cupola incinerator and cur ing oven afterburner operating temperatures were established consistent with the MACT.

4.3.4 Monitoring Requirements

In accordance with the requirements of this MACT, t he facility performs the following monitoring:

• Continuous monitoring of cupola incinerator tempera ture

• Continuous monitoring of curing oven afterburner

• Continuous monitoring of cupola baghouse exhaust (E nvirotech unit) via a bag leak detection monitor

4.4 NOTIFICATION, RECORD KEEPING AND REPORTING

All required notification, record keeping, and repo rting required under the new MACT will be observed. All compliance reco rds generated as part of the Operating Permits Program will be maint ained at the Facility for a period of five years. All compliance reports will be submitted to ADEM in accordance with applicable state or federal regulation that requires the report.

4.5 COMPLIANCE CERTIFICATION

ADEM Admin. Code R 335-3-16 requires that Major Sou rce Operating Permit Applications contain a certification as to t he truth, accuracy, and completeness of the application, as well as, to the compliance status of the source. As required by this rule, the Plant Manage r has signed the certification on page iv and the certification page in the ADEM Form 103.

# Appendix A

Emission Calculations for Significant Activities

# Appendix B

Emission Inventory Summary

# Appendix C

Emission Calculations for Insignificant Activities