Nick Gillespie • 2000 N. M63

– MD 3502 • BENTON HARBOR, MI 49022 • 269.923.4646

July 3 , 2013

Via email : AS_Waiver_Requests@ee.doe.gov

U.S. Department of Energy

Building Technologies Program, Test Procedure Waiver

1000 Independence Avenue, SW

Washington, DC 20585

Re: Petition for Dishwasher “Water Use System” Waiver

, 10 CFR Part 430, Subpart B, App. C1

Whirlpool Corporation (Whirlpool) respectfully submits this Petition f or Waiv er, filed pursuant to 10 CFR 430.27, to the U.S. Department

of Energy (DOE) regarding the test procedure spe cified in 10 CFR Part 430, Subpart B, App. C 1 (Test Procedure) for measuring the energy

and water consumption of dishwashers. Specifically, t his Petition f or Waiver is directed to wards Whirlpool dishwashers utilizing a

“water use system ” that will be assembled in the United States at our manufacturing facility in Findlay , Ohio

. Whirlpool submits that

the testing of dishwashers equipped with a “water use system” under the Test Procedure will lead to results t hat are materially

inaccurate and mislead consumers.

10 CFR 430.27(a ) ( 1) provides that a manufacturer may submit a petition to waive a requirement of §430.23 upon grounds that the b asic

m odel contains one or more design characteristics which either prev ent testing of the b asic m odel according to the prescribed test

procedures, or the prescribed test procedures may evaluate the b asic m odel in a manner so unrepresentative of its true energy

consumption characteristics as to provide materiall y inaccurate co mparative data. Whirlpool request s that DOE gran t this Petition on

both grounds for the reasons set forth below.

1. Petitioner

Whirlpool Corporation is the world's leading manufacturer and marketer of major home appliances, with annual sales of approxi mately

$18 billion in 2012, 68,000 employees, and 65 manufacturing and technology research centers around the world. In the U.S., the

company has 22,000 employees, including 15,000 manufacturing employees ( i.e. more than any of our major competitors combined )

and 4,000 knowledge workers in the State of Michigan at its global headquarters. Whirlpool Corporation m arkets Whirlpool, Maytag,

KitchenAid, Jenn

-

Air, Amana, Brastemp, Consul, Bauknecht and other major brand names to consumers in nearly every country around

the world. Additional information about the company can be found at http://www.whirlpoolcorp.com.

2. Background

Th e dishwasher “water use system” saves water from the final rinse of a given dishwasher cycle for use in a subsequent dishwasher

cycle

. I f not operated for three or more days , t he dishwasher will "drain out" the saved water. The dishwasher also performs a "clean

out" every thirty days or thirty cycles, whichever occurs first. Both “drain out” and “clean out” events consume additional water and

energy during the subsequent cycle. This additional water and energy consumption is accounted for in t he subsequent sections of this

waiver petition.

The “water use system” will be installed on soil sensing model dishwashers that utilize 120 deg ree (deg.) F ahrenheit (F) inlet water. A

“drain out” event consumes an additional 1.02 gallons of water for a cycle in which it occurs. The “clean out” event consumes an

additional 1.24 gallons of water for a cycle in which it occurs. “Drain out” and “clean out” events occur during the active mode, but

before the power dry portion of the cycle begins. The powe r dry, fan

- only mode, inactive mode and off mode are not affected by

“water use system” operation water consumption or energy consumption.

3. Grounds for Waiver

Our intent is to accurately account for “water use system ” energy and water consumption. As we indicated in the opening paragraph,

the testing of the “water use system” under the current DOE Test Procedure will lead to results that are materially inaccurate and

mislead consumers. 10 CFR 430.27(a ) ( 1) provides that a petition to waive a requirement of §430.23 may be submitted upon grounds

that the basic model contains one or more design characteristics which either prevent testing of the basic model according to theprescribed test procedures, or the prescribed test procedures may evaluate the basic model in a manner so unrepresentative of its true

energy consumption characteristics as to provide materially inaccurate comparative data. Hence, this Petition.

4. Re quirements Sought To Be Waived

“Water use system” water and energy consumption should be accounted for during dishwasher water and energy measurement and

reporting. The following is a summary of the requirements sought to be waived:

 For “drain out” event s, constant values of 15.4 gallons per year and 2.6 kWh / ye ar should be added to

values measured by Appendix C1.

 For “clean out” event s , constant values of 15.1 gallons per year and 10. 3 kWh / year should also be added

to values measured by Appendix C1.

 If a “drain out” event or a “clean out” event takes place within a test, the water and energy consumed

should be disregarded when declaring water and energy consumption.

 To calculate the detergent quantity for testing , a constant value of 0.91 gallons for the water fill amount

shall be used , representing both saved water fill and house supply water fill.

 For ver i fication testing, a new dishwasher is required. Conservatively, a ll testing must be co mpleted

within 28 days

, and within 28 cycles of first dishwasher use

, to avoid a “clean out” event

. Conservatively,

n o more than 68 hours may lapse between the start of cycles to avoid a “drain out” event

. Otherwise

, a

new test dishwasher is required for testing in order to insure that a “drain out” event or a “clean out”

event do not occur within a test. The 28 day, 28 cycle, and 68 hour values must account for and consider

all dishwasher cycles

, including preconditioning.

For further inform ation and detailed method ology of calculations, please continue reading through t he remainder of this section before

proceeding to S ection 5

.

Further detail and calculation method :

“Drain out” event (if dishwasher is not used for 3 or more days )

- The “drain out” event consumes an additional 1.02 gallons of water for

the cycle in which it occurs. Consumer research shows that only seven percent of c onsumers who run approx im ately 215 cycles/ year

have longer than a three day delay b etween cycles

. This results in “drain out” w ater and energy us age of 0.072 gallons/cycle and 2.6 1

kWh/year:

 7 percent of 215 cycles/year equates to 15.1 cycles/year.

 15.1 cycles / year multiplied by 1.02 gallons/cycle results in 15.4 gallons/year of additional water usage

for “drain out” event s

.

 15.4 gallons / year apportioned across all 215 cycles calculates to 0.072 gallons/cycle.

 The “drain out” event water energy consumption, based on 15.4 gallons/year, calculates to 2

. 59

kWh /y ear ( 15.4 gallons/year multiplied by 70 deg F water heater temperature rise multiplied by the

constant K of 0.0024 kWh/ gallon /deg. F).

 The additional machine energy consumption associated with a “drain out” event is less than 0.001 kWh /

event or 0.02 kWh/ year.

 P ump and valve : 10 W for 4.5 minutes followed by 30 W for 0.5 minutes ; 7 percent of 215 cycles/year is

use d for the calculation

.

“Clean out” event (every 30 days or 30 dishwasher cycles whichever occurs first )

- The “clean out” event consumes an additional 1.24

gallons of water for the cycle in which it occurs. Water is heated during the “clean out” event. A “clean out” event will occur every 30

days ( used for this calculation) or 12.2 events / year. 12.2 events / year, based on 215 cycles / year, calculates to 6 percent of all

dishwasher cycles. Water and energy use (apportioned) is 0.071 gallons / cycle and 10.3 kWh / year:

 1.24 gallons/event multiplied by 12.2 events/year calculates to 1 5.1 gallons/yea r of additional water

usage for “clean out” event s

.

 15.1 gallons/year apportioned across all 215 cycles calculates to 0.07 1 gallons/cycle.

 The “clean out” event water energy consumption, based on 15.1 gallons/year, calculates to

2.54 kWh/ year ( 15.1 gallons/ y ear multiplied by 70 deg F water heater temperature rise multiplied by

the constant K of 0.0024 kWh/ gallon /deg. F).

 The additional machine energy consumption associated with a “clean out” event is 7

. 72 kWh/year from

pump, valve, and heater operation

.

 Pump and valve: Approximately 0.00 6 kWh / event or 0. 07 3 kWh / year (electrical components use an

additional 30 W for a combined duration of 9 minutes plus 10 W for a combined duration of 8.5

minutes ; the calculation is based on 12.2 events / year )

. Pump and heater: 1.24 gallons of water is heated for approximately 47 minutes u sing 8 00 watts, or 0.63

kW h/event . This calculates to 7. 6 5 kWh/year based on 12.2 events/year.

Calculation of detergent concentration :

A portion of the water fill volume comes from saved water fill instead of the house supply water fill . This saved water fill amount ( 0.80

gallons ) should be included with (added to) the house supply water fill amount (0.11 gallons) when calculating detergent concentration

for the wash ( a total of 0.91 gallons)

. The method to determine the saved water fill volume is affected by several factors including when

the first cycle is run on a new dishwasher and “charging” of the sump and water lines. Two approaches may be used to determine the

amount of water in the first fill:

1. Use a constant amount of water for the wash fill of 0.91 gallons. This is the recommended approach and

is representative.

2. Measure the amount of drain water discharged during t he first drain out . Measure this amount during

the second pre conditioning cycle. This would be approximate ly 0.91 gallons

.

Other testing requirements or considerations :

To confirm if saved water has returned to room ambient temperature, a thermocouple may be placed on the surface of save d water

tank to measure temperature. Ref. Appendix C1, cl. 2.5.1.

Removing power from the dishwasher will result in a “clean out” event during the next dishwasher cycle. As required by Appendix C1,

cl. 2.2.1, it is necessary to maintain a continuous electrical supply to the unit throughout testing, including during preconditioning cycles

and the test cycle s eries

.

5

. Identification of Basic Models

This Petition for Waiver is made with respect to the Basic Model of a dishwasher that incorporate s a “water use system”. The design

characteristics that are common to the Basic Model with a “water use system” are a tank, a valve, control system and plumbing.

Specific Basic Model is :

KitchenAid brand: KDTE554C ++ #

6

. Manufacturer’s of Similar Prod ucts and Affected Manufacturers

To the best of our knowledge, Whirlpool is not aware of other manufacturers provid ing this functionality in the United States

.

7

. Conclusion

For the above reasons, Whirlpool respectfully requests that the U.S. Department of Energy grant the above Petition for Waiver. B y

granting this Waiver Petition , DOE will ensure that the efficiency of the “water use system” is accurately represented to consumers

.

Respectfully,

Nick Gille s pie

Government Relations Manager

Whirlpool Corporation